WO2018098843A1 - Improved paint mist separating system - Google Patents

Improved paint mist separating system Download PDF

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Publication number
WO2018098843A1
WO2018098843A1 PCT/CN2016/109292 CN2016109292W WO2018098843A1 WO 2018098843 A1 WO2018098843 A1 WO 2018098843A1 CN 2016109292 W CN2016109292 W CN 2016109292W WO 2018098843 A1 WO2018098843 A1 WO 2018098843A1
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WO
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Prior art keywords
water
paint mist
inlet
segment
improved paint
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PCT/CN2016/109292
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French (fr)
Chinese (zh)
Inventor
吕海波
宋友高
张林俊
Original Assignee
江苏自强涂装机械有限公司
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Publication of WO2018098843A1 publication Critical patent/WO2018098843A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0258Other waste gases from painting equipments or paint drying installations

Definitions

  • the invention relates to the technical field of paint mist treatment, in particular to an improved paint mist separation system.
  • the painting process is carried out in the spray booth.
  • the spray booth is filled with paint mist.
  • the treatment of the paint mist is generally carried out by mixing the paint mist with water under a specific wind speed condition by a water spinner, and then feeding the mixed water into the slagging tank for the paint removal process, and finally discharging the separated water to the water.
  • the device is recycled.
  • the above process of treating paint mist due to the high wind speed requirement of the water spinner, it is affected by many factors, such as the water swirler is arranged at intervals, so it is often difficult to meet the requirements, and the mixing effect of the paint mist and water is not ideal.
  • the separation rate of the paint mist is low, so it is necessary to pass the filter material before the exhaust air to reach the discharge standard, thereby greatly increasing the production cost.
  • the technical problem to be solved by the present invention is to provide an improved paint mist separation system which has a simple structure, reduces production cost, and can effectively perform paint mist separation.
  • the present invention relates to an improved paint mist separation system
  • a water tank comprising a water tank, an air vent, and a water rotator disposed inside the water tank, the top of the water rotator is provided with an inlet, and the inlet is up and down Small flared shape, the inlet is provided with a convex spiral, the water swirler comprises a circular arc segment and a bending segment connected at the bottom of the circular arc segment, the circular arc segment comprises two symmetrical arcs, an arc A plurality of stoppers are disposed on the inner side of the segment, and the bent segments are bent in the direction of the water deflector.
  • the bottom of the inlet is tangent to the top of the arc segment.
  • the stops disposed on the two arcs in the arc segment are staggered with each other.
  • the distance between the groove and the groove of each row of the water-blocking plate is referenced to the middle and gradually increases toward both ends.
  • the wind speed in the middle of the spray booth is relatively large, and the heads at both ends are small.
  • the distance d of the labyrinth can be started from the middle and increased by 10 mm in turn.
  • the water spinner is an integrally formed structure.
  • the invention has the beneficial effects that the improved paint mist separation system provided by the invention accelerates the running speed of the paint mist mixture through the horn shape and the spiral design at the inlet, and forms a spiral shape similar to a cyclone, which further enhances The combination of paint mist and water, the design of the water retaining plate effectively separates the paint mist from the water, and the system has a simple structure and reduces the production cost.
  • Figure 1 is a schematic view of the overall structure of the present invention
  • Figure 2 is a schematic view of the spacing of the water retaining plates of Figure 1.
  • the present invention relates to an improved paint mist separation system comprising a water tank 1, an air extraction opening 5 and a water swirler 3 disposed inside the water tank 1.
  • the overflow of the water swirler 3 is higher than the top plate 2 of the water tank.
  • the air outlet is provided on the left side of the water tank 1, and the water tank 4 is provided on the side of the water tank 1 opposite to the air outlet 5.
  • the top of the water spinner is provided with an inlet 34, the inlet 34 is a large and small flared shape, and the inlet 34 is provided with a convex spiral 35, a flared inlet and a spiral design, which accelerates the running speed of the paint mist mixture.
  • the water rotator 3 further includes a circular arc segment 31 and a bending segment 33, which are formed by two arcs of a symmetry center located outside the water rotator, and the bending portion 33 is directed to the water deflector 4. The direction is bent.
  • a plurality of stoppers 32 are disposed inside the circular arc segment 31 to enhance the mixing of the paint mist and the water.
  • the water retaining plate 4 is formed into a 200 mm*25 mm groove type by using a carbon steel plate with a ⁇ of 3.0 mm, and is evenly arranged in two rows.
  • the spacing between the groove and the groove of each row of the water retaining plate is centered as a reference point, and gradually increases toward both ends. .
  • the wind speed in the middle of the spray booth is relatively large, and the heads at both ends are small.
  • the distance d of the labyrinth can be started from the middle and increased by 10 mm in turn.
  • the flow direction of the paint mist in the system is as shown by the arrow in Fig. 1.
  • the paint mist and water vapor are mixed into the water spinner.
  • the water swirler enters the water tank, the paint residue is precipitated, and then the water retaining plate is passed. Enter the upper part of the sink and clean air is drawn through the air vent.
  • the design of the reverse exhaust the paint mist stays in the water for a longer period of time.
  • the design of the arc segment, the bending section and the stop of the water swirler enhances the mixing of the paint mist and the water, and the design of the water retaining plate is effective.
  • the separation of paint mist and water, and the system has a simple structure and reduces production costs.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Nozzles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Separating Particles In Gases By Inertia (AREA)

Abstract

Disclosed is an improved paint mist separating system, comprising a sink (1), a suction opening (5) and a water cyclone (3) arranged inside the sink (1). The water cyclone (3), at the top thereof, is provided with an inlet (34), the inlet (34) is horn-shaped with a larger top and a smaller bottom, and a protruding spiral (35) is arranged in the inlet (34). The water cyclone (3) comprises an arc-shaped segment (31) and a bended segment (33) connected to the bottom of the arc-shaped segment (31), the arc-shaped segment (31) includes two symmetrical arcs, a plurality of stoppers (32) are arranged on an inner side of the arc-shaped segment (31), and the bended segment (33) is bended in the direction of a water baffle (4). The improved paint mist separating system accelerates the running speed of a paint mist mixture and makes the mixture form a spiral shape like a whirlwind by means of the horn-shaped and spiral design at the inlet (34), thus enhancing the mixing of paint mists and water.

Description

改进的漆雾分离系统Improved paint mist separation system 技术领域Technical field
本发明涉及漆雾处理技术领域,尤其涉及一种改进的漆雾分离系统。The invention relates to the technical field of paint mist treatment, in particular to an improved paint mist separation system.
背景技术Background technique
喷漆工艺是在喷漆房内实现的,在喷漆的过程中,喷漆房内充满了漆雾。现有技术对漆雾的处理一般是通过水旋器在特定风速条件下将漆雾与水进行混合,然后将混合水送入造渣池中进行除漆处理,最后将分离出的水送水旋器进行循环利用。在上述处理漆雾的过程中,由于水旋器对风速要求较高,受多种因素的影响,如水旋器是间隔排列的,因此往往难以达到要求,漆雾与水的混合效果不够理想,漆雾分离率低,因此在排风前必须通过滤材料才能达到排放标准,从而大大提高了生产成本。The painting process is carried out in the spray booth. During the painting process, the spray booth is filled with paint mist. In the prior art, the treatment of the paint mist is generally carried out by mixing the paint mist with water under a specific wind speed condition by a water spinner, and then feeding the mixed water into the slagging tank for the paint removal process, and finally discharging the separated water to the water. The device is recycled. In the above process of treating paint mist, due to the high wind speed requirement of the water spinner, it is affected by many factors, such as the water swirler is arranged at intervals, so it is often difficult to meet the requirements, and the mixing effect of the paint mist and water is not ideal. The separation rate of the paint mist is low, so it is necessary to pass the filter material before the exhaust air to reach the discharge standard, thereby greatly increasing the production cost.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种改进的漆雾分离系统,结构简单,降低生产成本,并可以有效进行漆雾分离。The technical problem to be solved by the present invention is to provide an improved paint mist separation system which has a simple structure, reduces production cost, and can effectively perform paint mist separation.
为解决上述技术问题,本发明涉及一种改进的漆雾分离系统,包括水槽、抽风口和设置于水槽内部的水旋器,所述水旋器顶部设置有进口,所述进口为上大下小的喇叭形,进口内设置有凸出的螺旋线,水旋器包括圆弧段和连接在圆弧段底部的弯折段,所述圆弧段包括两个相对称的圆弧,圆弧段内侧设置多个挡块,所述弯折段向挡水板的方向弯折。 In order to solve the above technical problems, the present invention relates to an improved paint mist separation system comprising a water tank, an air vent, and a water rotator disposed inside the water tank, the top of the water rotator is provided with an inlet, and the inlet is up and down Small flared shape, the inlet is provided with a convex spiral, the water swirler comprises a circular arc segment and a bending segment connected at the bottom of the circular arc segment, the circular arc segment comprises two symmetrical arcs, an arc A plurality of stoppers are disposed on the inner side of the segment, and the bent segments are bent in the direction of the water deflector.
优选的,所述进口底部与圆弧段顶部相切。Preferably, the bottom of the inlet is tangent to the top of the arc segment.
优选的,所述圆弧段中两圆弧上设置的挡块彼此交错设置。Preferably, the stops disposed on the two arcs in the arc segment are staggered with each other.
优选的,所述每排挡水板槽与槽之间的间距以中间为基准点,向两端逐渐增大。一般说来,喷漆室中间的风速比较大,两端头较小,可以把迷宫板的间距d自中间开始,依次增大10mm。Preferably, the distance between the groove and the groove of each row of the water-blocking plate is referenced to the middle and gradually increases toward both ends. Generally speaking, the wind speed in the middle of the spray booth is relatively large, and the heads at both ends are small. The distance d of the labyrinth can be started from the middle and increased by 10 mm in turn.
优选的,所述水旋器为一体成型结构。Preferably, the water spinner is an integrally formed structure.
本发明的有益效果为:本发明提供的改进的漆雾分离系统通过进口处的喇叭形和螺旋形设计,加快了漆雾混合物的运行速度,并使其形成近似旋风的螺旋形态,进一步增强了漆雾与水的混合,挡水板的设计有效进行漆雾与水的分离,且本系统结构简单、降低了生产成本。The invention has the beneficial effects that the improved paint mist separation system provided by the invention accelerates the running speed of the paint mist mixture through the horn shape and the spiral design at the inlet, and forms a spiral shape similar to a cyclone, which further enhances The combination of paint mist and water, the design of the water retaining plate effectively separates the paint mist from the water, and the system has a simple structure and reduces the production cost.
附图说明DRAWINGS
图1为本发明整体结构示意图;Figure 1 is a schematic view of the overall structure of the present invention;
图2为图1中挡水板间距示意图。Figure 2 is a schematic view of the spacing of the water retaining plates of Figure 1.
1-水槽,2-水槽顶板,3-水旋器,31-圆弧段,32-挡块,33-弯折段,34-进口,35-螺旋线,4-挡水板,5-抽风口,d-挡水板间距。1-sink, 2-sink top, 3-water spinner, 31-arc segment, 32-stop, 33-bend segment, 34-inlet, 35-spiral, 4-baffle, 5-exhaust Mouth, d-flap spacing.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。 The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, the words "inside" and "outside" "Respectively refers to the direction toward or away from the geometric center of a particular component.
参见图1、2,本发明涉及一种改进的漆雾分离系统,包括水槽1、抽风口5和设置于水槽1内部的水旋器3。水旋器3的溢水口高于水槽顶板2。抽风口设置于水槽1的左侧,水槽1与抽风口5相对的一侧设置挡水板4。水旋器顶部设置有进口34,所述进口34为上大下小的喇叭形,进口34内设置有凸出的螺旋线35,喇叭形进口和螺旋线设计,加快了漆雾混合物的运行速度,并使其形成近似旋风的螺旋形态,进一步增强了漆雾与水的混合。水旋器3还包括相连接的圆弧段31和弯折段33,圆弧段31由两个相对称的圆心位于水旋器外侧的圆弧构成,弯折段33向挡水板4的方向弯折。圆弧段31内侧设置多个挡块32,可以加强漆雾与水的混合。挡水板4采用δ为3.0mm的碳钢板折成200mm*25mm的槽型,分2排均匀布置,每排挡水板槽与槽之间的间距以中间为基准点,向两端逐渐增大。一般说来,喷漆室中间的风速比较大,两端头较小,可以把迷宫板的间距d自中间开始,依次增大10mm。Referring to Figures 1 and 2, the present invention relates to an improved paint mist separation system comprising a water tank 1, an air extraction opening 5 and a water swirler 3 disposed inside the water tank 1. The overflow of the water swirler 3 is higher than the top plate 2 of the water tank. The air outlet is provided on the left side of the water tank 1, and the water tank 4 is provided on the side of the water tank 1 opposite to the air outlet 5. The top of the water spinner is provided with an inlet 34, the inlet 34 is a large and small flared shape, and the inlet 34 is provided with a convex spiral 35, a flared inlet and a spiral design, which accelerates the running speed of the paint mist mixture. And to form a spiral shape that approximates a cyclone, further enhancing the mixing of the paint mist and water. The water rotator 3 further includes a circular arc segment 31 and a bending segment 33, which are formed by two arcs of a symmetry center located outside the water rotator, and the bending portion 33 is directed to the water deflector 4. The direction is bent. A plurality of stoppers 32 are disposed inside the circular arc segment 31 to enhance the mixing of the paint mist and the water. The water retaining plate 4 is formed into a 200 mm*25 mm groove type by using a carbon steel plate with a δ of 3.0 mm, and is evenly arranged in two rows. The spacing between the groove and the groove of each row of the water retaining plate is centered as a reference point, and gradually increases toward both ends. . Generally speaking, the wind speed in the middle of the spray booth is relatively large, and the heads at both ends are small. The distance d of the labyrinth can be started from the middle and increased by 10 mm in turn.
漆雾在本系统中的流动方向如图1中箭头所示,漆雾与水气混合进入水旋器内,经充分混合后由水旋器进入水槽内,漆渣沉淀,然后经挡水板进入水槽上部,干净的空气经抽风口抽出。通过反向抽风的设计,使得漆雾在水中停留的时间更长,水旋器的圆弧段、弯折段及挡块的设计加强了漆雾与水的混合,挡水板的设计有效进行漆雾与水的分离,且本系统结构简单、降低了生产成本。The flow direction of the paint mist in the system is as shown by the arrow in Fig. 1. The paint mist and water vapor are mixed into the water spinner. After being fully mixed, the water swirler enters the water tank, the paint residue is precipitated, and then the water retaining plate is passed. Enter the upper part of the sink and clean air is drawn through the air vent. Through the design of the reverse exhaust, the paint mist stays in the water for a longer period of time. The design of the arc segment, the bending section and the stop of the water swirler enhances the mixing of the paint mist and the water, and the design of the water retaining plate is effective. The separation of paint mist and water, and the system has a simple structure and reduces production costs.
以上是本发明的较佳实施方式,但本发明的保护范围不限于此。任何熟悉本领域的技术人员在本发明所揭露的技术范围内, 未经创造性劳动想到的变换或替换,都应涵盖在本发明的保护范围之内。因此本发明的保护范围应以权利要求所限定的保护范围为准。 The above is a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art is within the technical scope of the present invention, Changes or substitutions that are not contemplated by the creative work are intended to be included within the scope of the invention. Therefore, the scope of protection of the present invention should be determined by the scope of protection defined by the claims.

Claims (5)

  1. 一种改进的漆雾分离系统,其特征在于:包括水槽、抽风口和设置于水槽内部的水旋器,所述水旋器顶部设置有进口,所述进口为上大下小的喇叭形,进口内设置有凸出的螺旋线,水旋器包括圆弧段和连接在圆弧段底部的弯折段,所述圆弧段包括两个相对称的圆弧,圆弧段内侧设置多个挡块,所述弯折段向挡水板的方向弯折。An improved paint mist separation system, comprising: a water tank, an air outlet, and a water swirler disposed inside the water tank, the top of the water swirler is provided with an inlet, and the inlet is a large and small flared shape. A convex spiral is arranged in the inlet, and the water swirler comprises a circular arc segment and a bending segment connected at the bottom of the circular arc segment, the circular arc segment comprises two symmetrical arcs, and the inner side of the circular arc segment is provided with a plurality of a stopper, the bent section being bent in a direction of the water deflector.
  2. 如权利要求1所述的改进的漆雾分离系统,其特征在于:所述进口底部与圆弧段顶部相切。The improved paint mist separation system of claim 1 wherein said inlet bottom is tangent to the top of the arc segment.
  3. 如权利要求2所述的改进的漆雾分离系统,其特征在于:所述圆弧段中两圆弧上设置的挡块彼此交错设置。The improved paint mist separation system of claim 2 wherein the stops disposed on the two arcs of the arc segments are staggered with each other.
  4. 如权利要求1或3所述的改进的漆雾分离系统,其特征在于:所述每排挡水板槽与槽之间的间距以中间为基准点,向两端逐渐增大。The improved paint mist separation system according to claim 1 or 3, wherein the spacing between the groove and the groove of each row is gradually increased toward both ends with the center as a reference point.
  5. 如权利要求4所述的改进的漆雾分离系统,其特征在于:所述水旋器为一体成型结构。 The improved paint mist separation system of claim 4 wherein said water spinner is an integrally formed structure.
PCT/CN2016/109292 2016-12-01 2016-12-09 Improved paint mist separating system WO2018098843A1 (en)

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CN201611087664.1A CN108126438A (en) 2016-12-01 2016-12-01 Improved coating cloud piece-rate system
CN201611087664.1 2016-12-01

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CN1141009A (en) * 1994-01-21 1997-01-22 Abb弗莱克蒂公司 Water-spray separator
CN201534124U (en) * 2009-08-25 2010-07-28 东风设计研究院有限公司 Mold segment of paint spray booth flume
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CN204074292U (en) * 2014-07-08 2015-01-07 中节能天辰(北京)环保科技有限公司 A kind of dry paint-fog capturing device
CN104492638A (en) * 2014-12-30 2015-04-08 江苏自强涂装机械有限公司 Novel paint mist separation system

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Publication number Priority date Publication date Assignee Title
US5100442A (en) * 1991-04-29 1992-03-31 Durr Industries, Inc. Gas scrubber system
CN1141009A (en) * 1994-01-21 1997-01-22 Abb弗莱克蒂公司 Water-spray separator
CN201534124U (en) * 2009-08-25 2010-07-28 东风设计研究院有限公司 Mold segment of paint spray booth flume
CN203061357U (en) * 2012-11-30 2013-07-17 东风悦达起亚汽车有限公司 Paint-spraying room paint mist separation system
CN204074292U (en) * 2014-07-08 2015-01-07 中节能天辰(北京)环保科技有限公司 A kind of dry paint-fog capturing device
CN104492638A (en) * 2014-12-30 2015-04-08 江苏自强涂装机械有限公司 Novel paint mist separation system

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Title
WANG WENPENG: "How to adjust the atomization effect of a water rotator in a watre spinning spray room", TENTH CHINA ASSOCIATION OF SCIENCE AND TECHNOLOGY ANNUAL CONFERENCE ON SCIENTIFIC AND TECHNOLOGICAL INNOVATION AND INDUSTRIAL STRONG CITY STRATEGY FORUM, 30 September 2008 (2008-09-30) *

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