WO2018093342A1 - Thermostat assembly with self air bleeding valve - Google Patents

Thermostat assembly with self air bleeding valve Download PDF

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Publication number
WO2018093342A1
WO2018093342A1 PCT/TR2017/050008 TR2017050008W WO2018093342A1 WO 2018093342 A1 WO2018093342 A1 WO 2018093342A1 TR 2017050008 W TR2017050008 W TR 2017050008W WO 2018093342 A1 WO2018093342 A1 WO 2018093342A1
Authority
WO
WIPO (PCT)
Prior art keywords
air bleeding
cage
ball
bleeding valve
self
Prior art date
Application number
PCT/TR2017/050008
Other languages
French (fr)
Inventor
Faruk UNLUASLAN
Original Assignee
Kirpart Otomotiv Parcalari Sanayi Ve Ticaret Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kirpart Otomotiv Parcalari Sanayi Ve Ticaret Anonim Sirketi filed Critical Kirpart Otomotiv Parcalari Sanayi Ve Ticaret Anonim Sirketi
Publication of WO2018093342A1 publication Critical patent/WO2018093342A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/02Liquid-coolant filling, overflow, venting, or draining devices
    • F01P11/028Deaeration devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/02Liquid-coolant filling, overflow, venting, or draining devices
    • F01P11/0285Venting devices

Definitions

  • This invention relates to a thermostat assembly with an air bleeding valve for cooling circulation system of the internal combustion engines which' s cage is created by the body of the thermostat mechanism instead of using additional parts to discharge the air collapsed in the engine before coolant charge it in.
  • coolant In the internal combustion engines with liquid coolant, over heating that occurred by burning of fuel is transferred via coolant, which is circulated through channels in engine block and cylinder head. By this way engine can run in proper temperature range.
  • Thermostat assemblies are used to control this circulation. To provide a proper circulation, it is important to have a stable circulation system.
  • One of the main points to have a stable circulation system is to discharge the air collapsed in the circulation system. Thus in most of engine designs, placing air bleeding valves are preferred.
  • Air bleeding valve with jiggle pin there is a small hole in the valve disc to assist in bleeding the system as filling takes place.
  • the jiggle pin closes the hole during engine warming up.
  • a cage is needed to guide the ball and a ball is guided inside of this cage. And a gap is placed upside of this cage. It allows discharging the air until is sealed by the ball. The ball seals the gap by the help of coolant pressure of the coolant circuit.
  • a thermostat assembly has an air bleeding valve without need of mounting the valve to the thermostat assembly.
  • the air bleeding valve is formed when an upper body and a lower body are assembled to each other. In this way savings are provided in the meaning of production process, time and costs.
  • the structure of air bleeding is more durable and long lived due to being combined structure with upper and lower bodies.
  • FIG. 1 Exploded view of the thermostat assembly with self air bleeding valve.
  • FIG. 1 3D view of the thermostat assembly with self air bleeding valve.
  • Ball Thermostat assembly with self air bleeding valve (1) which eliminates the require of mounting an air bleeding valve for the discharge of the air, comprises;
  • At least a ball (B) which moves inside a hole of an air bleeding valve and provide discharge of air from a thermostat structure and characterized by
  • At least a lower body (2) which has at least a lower cage (2), air bleeding inlet (211) and guide (22),
  • At least a lower cage (21) encloses the ball (B) from a bottom face and has at least an air bleeding inlet (211) which the ball (B) is placed in and moves along its center,
  • At least an upper body (3) which has at least an upper cage (31), air bleeding outlet (311) and extension (32),
  • At least an upper cage (31) encloses the ball (B) from a top face and has at least an air bleeding outlet (311) which the ball (B) is placed in and moves along its center,
  • At least a guide (22) which has a hollowed structure and provides that lower cage (21) and upper cage (31) are aligned on an axis.
  • Thermostat assembly with self air bleeding valve (1) is based on a cage mechanism for air bleeding valve with ball (B).
  • the cage mechanism is created directly by protruded from the lower body (2) and upper body (3) instead of using or mounting an extra cage structure.
  • the ball (B) is placed in the cage mechanism before the assemble or mounting of lower body (2) and upper body (3).
  • Lower body (2) comprises lower cage (21), air bleeding inlet (211) and guide (22).
  • Lower cage (21) is protruded from lower body (2) and has air bleeding inlet (211).
  • a ball (B) is placed in air bleeding inlet (211) and moves along the center of air bleeding inlet (211).
  • Upper body (3) comprises upper cage (31), air bleeding outlet (311) and extension (32).
  • Upper cage (31) is protruded from upper body (3) and has air bleeding outlet (311).
  • the ball (B) is placed in air bleeding outlet (311) and moves along the center of air bleeding outlet (311).
  • Guide of lower body (22) provide a correct installation of the lower body (2) and upper body (3) to each other by corresponding the extension of upper body (32).
  • Guide (22) which has a hollowed structure and provides that lower cage (21) and upper cage (31) are aligned on an axis.
  • lower body (2) and upper body (3) which have a suitable geometry to guide the thermal actuator mechanism.
  • preferably wax compound based thermal actuator mechanism which controls the flow of the coolant fluid by means of its movement which is transferred via the thermal actuator pin and which is assembled inside of the space created by the assembly of the lower body (2) and the upper body (3).
  • Upper body (3) comprises an upper cage (31) which overlaps with the lower cage (21). This overlap is provided by the mounting of the guide (22) and extension (32) to each other. Extension (32) which fits the guide (22) to provide that lower cage (21) and upper cage (31) are assembled on an axis.
  • the ball (B) which is enclosed inside of the cage mechanism controls the air bleeding by means of whether flow of the air collapsed in the engine or the coolant pressure of the coolant fluid. In case there is air in the coolant circuit, the air flows through the cage mechanism from the air bleeding inlet (211) to air bleeding outlet (311). The ball (B) is not able to obstruct the flow because of the force generated by this flow.
  • lower body (2) and upper body (3) are assembled to
  • lower body (2), upper body (3) and the ball (B) are identical to lower body (2), upper body (3) and the ball (B)

Abstract

This invention relates to a thermostat assembly with self air bleeding valve which is used in the cooling circulation systems of internal combustion engines and which provides a self cage mechanism for air discharging of the air bleeding valves with ball (B). Self air bleeding mechanism is provided by cavities created on the lower body (2) and upper body (3) without need of an extra cage structure and cage is created by assembling or welding lower body (2) and upper body (3).

Description

DESCRIPTION
THERMOSTAT ASSEMBLY WITH SELF AIR BLEEDING VALVE Technological Area
This invention relates to a thermostat assembly with an air bleeding valve for cooling circulation system of the internal combustion engines which' s cage is created by the body of the thermostat mechanism instead of using additional parts to discharge the air collapsed in the engine before coolant charge it in.
Known Situation of the Art
In the internal combustion engines with liquid coolant, over heating that occurred by burning of fuel is transferred via coolant, which is circulated through channels in engine block and cylinder head. By this way engine can run in proper temperature range. Thermostat assemblies are used to control this circulation. To provide a proper circulation, it is important to have a stable circulation system. One of the main points to have a stable circulation system is to discharge the air collapsed in the circulation system. Thus in most of engine designs, placing air bleeding valves are preferred.
There is two type of solution which is mostly used in today's thermostat assemblies: Air bleeding valve with jiggle pin and air bleeding valve with ball. For air bleeding with jiggle pin, there is a small hole in the valve disc to assist in bleeding the system as filling takes place. The jiggle pin closes the hole during engine warming up. For air bleeding valve with ball, a cage is needed to guide the ball and a ball is guided inside of this cage. And a gap is placed upside of this cage. It allows discharging the air until is sealed by the ball. The ball seals the gap by the help of coolant pressure of the coolant circuit. Brief Description of the Invention
With this invention, it is aimed to obtain a thermostat assembly has an air bleeding valve without need of mounting the valve to the thermostat assembly. The air bleeding valve is formed when an upper body and a lower body are assembled to each other. In this way savings are provided in the meaning of production process, time and costs. The structure of air bleeding is more durable and long lived due to being combined structure with upper and lower bodies.
Description of Invention
This invention is explained by following figures detailed. Figures are only for example. On these figures:
Figure 1 Exploded view of the thermostat assembly with self air bleeding valve.
Figure 2 3D view of the thermostat assembly with self air bleeding valve.
Figure 3 Cross-section view of the thermostat assembly with self air bleeding valve
Figure 4 Cross-section view of the self air bleeding valve
There are references below and here are descriptions of references:
1. Thermostat assembly with self air bleeding valve
2. Lower body
21. Lower cage
211. Air bleeding inlet
22. Guide
3. Upper body
31. Upper cage
311. Air bleeding outlet
32. Extension
B. Ball Thermostat assembly with self air bleeding valve (1) which eliminates the require of mounting an air bleeding valve for the discharge of the air, comprises;
- At least a ball (B) which moves inside a hole of an air bleeding valve and provide discharge of air from a thermostat structure and characterized by
- At least a lower body (2) which has at least a lower cage (2), air bleeding inlet (211) and guide (22),
- At least a lower cage (21) encloses the ball (B) from a bottom face and has at least an air bleeding inlet (211) which the ball (B) is placed in and moves along its center,
- At least an upper body (3) which has at least an upper cage (31), air bleeding outlet (311) and extension (32),
- At least an upper cage (31) encloses the ball (B) from a top face and has at least an air bleeding outlet (311) which the ball (B) is placed in and moves along its center,
- At least a guide (22) which has a hollowed structure and provides that lower cage (21) and upper cage (31) are aligned on an axis.
- At least an extension (32) which fits the guide (22) to provide that lower cage (21) and upper cage (31) are assembled on an axis.
Thermostat assembly with self air bleeding valve (1) is based on a cage mechanism for air bleeding valve with ball (B). The cage mechanism is created directly by protruded from the lower body (2) and upper body (3) instead of using or mounting an extra cage structure. The ball (B) is placed in the cage mechanism before the assemble or mounting of lower body (2) and upper body (3).
Lower body (2) comprises lower cage (21), air bleeding inlet (211) and guide (22). Lower cage (21) is protruded from lower body (2) and has air bleeding inlet (211). A ball (B) is placed in air bleeding inlet (211) and moves along the center of air bleeding inlet (211).
Upper body (3) comprises upper cage (31), air bleeding outlet (311) and extension (32). Upper cage (31) is protruded from upper body (3) and has air bleeding outlet (311). The ball (B) is placed in air bleeding outlet (311) and moves along the center of air bleeding outlet (311).
Guide of lower body (22) provide a correct installation of the lower body (2) and upper body (3) to each other by corresponding the extension of upper body (32). Guide (22) which has a hollowed structure and provides that lower cage (21) and upper cage (31) are aligned on an axis.
There is a ball (B) encaged and a thermal actuator mechanism assembled inside of the space between lower body (2) and upper body (3). Guide for thermal actuator pin is also assembled inside of this space.
In an embodiment of the invention, lower body (2) and upper body (3) which have a suitable geometry to guide the thermal actuator mechanism.
In an embodiment of the invention, preferably wax compound based thermal actuator mechanism is used, which controls the flow of the coolant fluid by means of its movement which is transferred via the thermal actuator pin and which is assembled inside of the space created by the assembly of the lower body (2) and the upper body (3).
Upper body (3) comprises an upper cage (31) which overlaps with the lower cage (21). This overlap is provided by the mounting of the guide (22) and extension (32) to each other. Extension (32) which fits the guide (22) to provide that lower cage (21) and upper cage (31) are assembled on an axis.
A cage in which the ball (B) enclosed inside, is created by means of the overlap. In this way a self air bleeding valve is implemented. The ball (B) which is enclosed inside of the cage mechanism controls the air bleeding by means of whether flow of the air collapsed in the engine or the coolant pressure of the coolant fluid. In case there is air in the coolant circuit, the air flows through the cage mechanism from the air bleeding inlet (211) to air bleeding outlet (311). The ball (B) is not able to obstruct the flow because of the force generated by this flow.
In case collapsed air in the coolant circuit is fully discharged, the space between the lower cage (21) and upper cage (31) is filled with coolant fluid. Thus a force is applied to the ball (B) which is generated by the coolant pressure of the coolant fluid. By means of this force, the ball (3) moves upward until it seals the air bleeding outlet (311). When the ball (B) seals the air bleeding outlet (311) the fluid is obstructed by the ball (B). So that leakage of the coolant fluid is prevented.
In one embodiment of this invention, lower body (2) and upper body (3) are assembled to
each other by welding or using fasteners.
In one embodiment of this invention, lower body (2), upper body (3) and the ball (B) are
produced by plastic, steel, metal alloy or composite material.

Claims

Thermostat assembly with self air bleeding valve (1) which eliminates the require of mounting an air bleeding valve for the discharge of the air, comprises;
At least a ball (B) which moves inside a hole of an air bleeding valve and provide discharge of air from a thermostat structure and characterized by
At least a lower body (2) which has at least a lower cage (21), air bleeding inlet (211) and guide (22),
At least a lower cage (21) encloses the ball (B) from a bottom face and has at least an air bleeding inlet (211) which the ball (B) is placed in and moves along its center,
At least an upper body (3) which has at least an upper cage (31), air bleeding outlet (311) and extension (32),
At least an upper cage (31) encloses the ball (B) from a top face and has at least an air bleeding outlet (311) which the ball (B) is placed in and moves along its center,
At least a guide (22) which has a hollowed structure and provides that lower cage (21) and upper cage (31) are aligned on an axis.
At least an extension (32) which fits the guide (22) to provide that lower cage (21) and upper cage (31) are assembled on an axis.
Thermostat assembly with self air bleeding valve (1) according to claim 1, characterized by at least a cage mechanism for air bleeding valve according to claim 1, which is used to control the air bleeding and created by assembly of lower body (2) with lower cage (21) and upper body (3) with upper cage (31). Thermostat assembly with self air bleeding valve (1) according to claim 1, characterized by lower cage (21) protruded from lower body (2).
Thermostat assembly with self air bleeding valve (1) according to claim 1, characterized by upper cage (31) protruded from upper body (3).
Thermostat assembly with self air bleeding valve (1) according to claim 1, characterized by lower body (2) and upper body (3) which are assembled to each other by welding or using fasteners.
Thermostat assembly with self air bleeding valve (1) according to claim 2, characterized by ball (B) which is placed to the cage mechanism before assembly of lower body (2) and upper body (3).
Thermostat assembly with self air bleeding valve (1) according to claim 1, characterized by lower body (2), upper body (3) and ball (B) which are produced by plastic, steel, metal alloy or composite material.
PCT/TR2017/050008 2016-11-18 2017-01-09 Thermostat assembly with self air bleeding valve WO2018093342A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2016/16787A TR201616787A2 (en) 2016-11-18 2016-11-18 Thermostat assembly with self air bleeding valve
TR2016/16787 2016-11-18

Publications (1)

Publication Number Publication Date
WO2018093342A1 true WO2018093342A1 (en) 2018-05-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3746646A4 (en) * 2018-02-02 2021-01-20 Kirpart Otomotiv Parçalari Sanayi Ve Ticaret A.S. Air venting valve formation method by fastening thermo-actuator inside valve structure without any additional operation or part and a thermostat assembly therefore

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4052965A (en) * 1975-10-28 1977-10-11 Caterpillar Tractor Co. Engine cooling system vent means
US4193542A (en) * 1976-12-18 1980-03-18 Braukmann Armaturen A.G. Thermostatic valve
EP0432103A2 (en) * 1989-10-20 1991-06-12 BEHR-THOMSON-ITALIA S.p.a. A thermostatic valve for regulating the flow of the cooling liquid in internal combustion engines
WO1998019057A1 (en) * 1996-10-31 1998-05-07 Caltherm Corporation Two stage thermostatic valve device
US6679431B1 (en) * 2002-12-06 2004-01-20 Mathson Industries Thermostat housing with integral valve
WO2010012950A1 (en) * 2008-07-29 2010-02-04 Vernet Thermostatic valve for a fluid circuit and method of making such a valve

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4052965A (en) * 1975-10-28 1977-10-11 Caterpillar Tractor Co. Engine cooling system vent means
US4193542A (en) * 1976-12-18 1980-03-18 Braukmann Armaturen A.G. Thermostatic valve
EP0432103A2 (en) * 1989-10-20 1991-06-12 BEHR-THOMSON-ITALIA S.p.a. A thermostatic valve for regulating the flow of the cooling liquid in internal combustion engines
WO1998019057A1 (en) * 1996-10-31 1998-05-07 Caltherm Corporation Two stage thermostatic valve device
US6679431B1 (en) * 2002-12-06 2004-01-20 Mathson Industries Thermostat housing with integral valve
WO2010012950A1 (en) * 2008-07-29 2010-02-04 Vernet Thermostatic valve for a fluid circuit and method of making such a valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3746646A4 (en) * 2018-02-02 2021-01-20 Kirpart Otomotiv Parçalari Sanayi Ve Ticaret A.S. Air venting valve formation method by fastening thermo-actuator inside valve structure without any additional operation or part and a thermostat assembly therefore

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