WO2018092966A1 - Apparatus and method for manufacturing pipe having variable cross-section - Google Patents

Apparatus and method for manufacturing pipe having variable cross-section Download PDF

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Publication number
WO2018092966A1
WO2018092966A1 PCT/KR2016/013937 KR2016013937W WO2018092966A1 WO 2018092966 A1 WO2018092966 A1 WO 2018092966A1 KR 2016013937 W KR2016013937 W KR 2016013937W WO 2018092966 A1 WO2018092966 A1 WO 2018092966A1
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Prior art keywords
wedges
support
pressure
moving device
variable cross
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PCT/KR2016/013937
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French (fr)
Korean (ko)
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장동석
박종배
김성민
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동연스틸주식회사
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Publication of WO2018092966A1 publication Critical patent/WO2018092966A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/16Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
    • B21C1/22Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles
    • B21C1/24Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes specially adapted for making tubular articles by means of mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/02Dies; Selection of material therefor; Cleaning thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C3/00Profiling tools for metal drawing; Combinations of dies and mandrels
    • B21C3/16Mandrels; Mounting or adjusting same

Definitions

  • the present invention relates to an apparatus and method for manufacturing a pipe having a variable cross section that can be used for various industrial parts.
  • drawing is a method of metal processing in which a material is pushed into a mold and the balance of the bending process grabs and pulls the material, thereby making the cross-sectional area smaller and longer than the material.
  • the hole of the drawing die has a constant cross-sectional shape
  • the product to be produced is also molded into a constant cross-sectional shape toward the longitudinal direction.
  • the same thickness is formed throughout the product, resulting in more size and strength than necessary in a part of the product, which is uneconomical and prevents the product from being lightweight and simplified in structure.
  • the conventional method of manufacturing a tube having a change in cross section requires two tubes having different diameters or thicknesses, and also requires a process of overlapping each other or first-order processing in order to join two different tubes. Due to this, labor waste, unit cost rise, production time is excessive, as well as uniform welding is difficult, many defects occur, and there is a problem that the performance of the product is also degraded due to the change of physical properties due to the heat of welding.
  • the present invention has been made to solve the above problems, the object of the present invention is that the welding work or post-treatment processing is unnecessary, it is easy to process the product and can reduce the production time, production cost and manufacturing cost of the product To provide a pipe manufacturing apparatus and method having a variable cross section.
  • Pipe manufacturing apparatus having a variable cross-section includes a first moving device and a second moving device, the pressing space is formed between each of the plurality of support wedges are arranged in the circumferential direction on the inner peripheral surface of the pressing space, A plurality of pressure wedges respectively coupled to inner circumferential surfaces of the plurality of support wedges to form a drawing space in which pipe members are inserted and drawn between the plurality of support wedges and the plurality of pressure wedges by pressing the first and second moving devices. It characterized in that it comprises a drawing mold and the mandrel for supporting the inner circumferential surface of the pipe member inserted into the drawing space by adjusting the arrangement interval of the support wedge and the plurality of pressure wedge is adjusted the diameter of the drawing space.
  • the drawing mold has a plurality of support springs respectively installed between the plurality of support wedges, the plurality of support wedges and a plurality of pressure wedges to prevent the separation of the plurality of support wedges and a plurality of pressure wedges
  • the cover further comprises a plurality of support covers coupled to the upper mold and the lower mold.
  • the mandrel is characterized in that it further comprises a disk formed of a multi-stage structure, and a bar connected to one end of the disk.
  • Pipe manufacturing method having a variable cross-section is a plurality of supports radially installed on the inner peripheral surface of the pressurized space located between the first moving device and the second moving device by the pressure of the first moving device and the second moving device.
  • the first step of adjusting the diameter of the drawn space formed on the inner side of the plurality of pressure wedges by adjusting the arrangement interval of the wedge and the plurality of pressure wedges respectively coupled to the inner circumferential surface of the plurality of support wedges And a second step of mounting the member, a third step of inserting a mandrel into the inside of the pipe member, and a fourth step of drawing a variable cross section on the pipe member by drawing the pipe member.
  • the drawing mold has a plurality of support springs respectively installed between the plurality of support wedges, the plurality of support wedges and a plurality of pressure wedges to prevent the separation of the plurality of support wedges and a plurality of pressure wedges
  • the cover further comprises a plurality of support covers coupled to the upper mold and the lower mold.
  • the mandrel is characterized in that it further comprises a disk formed of a multi-stage structure, and a bar connected to one end of the disk.
  • the pipe manufacturing apparatus and method having a variable cross section according to the present invention is drawn in a state in which the tubular member is radially pressurized by a plurality of pressure wedges, there is no need for welding work or post-treatment process, the product processing operation is easy And there is an advantage that can reduce the production time, production cost and manufacturing cost of the product.
  • FIG. 1 is a schematic view showing a pipe manufacturing apparatus having a variable cross section according to the present invention.
  • Figure 2 is a cross-sectional view showing a state in which the tube member is inserted and drawn in the pipe manufacturing apparatus having a variable cross-section according to the present invention.
  • Figure 3 is a schematic view showing a state in which the support cover is further installed in the pipe manufacturing apparatus having a variable cross-section according to the present invention.
  • FIG. 1 is a schematic view showing a pipe manufacturing apparatus having a variable cross section according to the present invention
  • Figure 2 is a cross-sectional view showing a state in which the pipe member is inserted and drawn in the pipe manufacturing apparatus having a variable cross section according to the present invention.
  • the pipe manufacturing apparatus 1000 having a variable cross section includes a first moving device 110, a second moving device 120, a drawing mold 200, and a mandrel 300. .
  • the first moving device 110 and the second moving device 120 are conventional pressurization devices, and the second moving device 120 is installed below the first moving device 110.
  • a pressurized space is formed between the first moving device 110 and the second moving device 120.
  • the pressurized space may be formed in a polyhedral structure, but FIG. 1 illustrates an example in which the pressurized space is formed in a circular shape, but the present invention is not limited thereto.
  • the drawing mold 200 is a tube member 10 is inserted and drawn, and includes a support wedge 210, pressure wedge 220.
  • the support wedge 210 is arranged along the circumferential direction on the inner circumferential surface of the pressing space.
  • the pressure wedge 220 is coupled to each of the inner circumferential surfaces of the plurality of support wedges 210 to form a drawing space 115 into which the tubular member 10 is inserted and drawn between each other.
  • the drawing mold 200 is controlled by the arrangement of the plurality of support wedges 210 and the plurality of pressure wedges 220 by the pressure of the first mobile device 110 and the second mobile device 120 is adjusted.
  • the diameter of the drawing space 115 is adjusted.
  • the mandrel 300 is inserted into the tube member 10 to support an inner circumferential surface of the tube member 10 inserted into the drawing space 115.
  • the pipe manufacturing apparatus 1000 having a variable cross section according to the present invention is drawn in a state in which the tubular member 10 is radially pressurized by a plurality of pressure wedges 220, thereby eliminating the need for welding or post-treatment.
  • the product processing operation is easy and the production time, production cost and manufacturing cost of the product can be reduced.
  • Figure 3 is a schematic diagram showing a state in which the support cover is further installed in the pipe manufacturing apparatus having a variable cross section according to the present invention.
  • the drawing mold 200 may further include a plurality of support springs 230 and a plurality of support covers 240.
  • the plurality of support springs 230 are installed between the plurality of support wedges 210, respectively, and serve to elastically open the plurality of support ways.
  • the plurality of support covers 240 cover both sides of the plurality of support wedges 210 and the plurality of pressure wedges 220 to prevent the plurality of support wedges 210 and the pressure wedges 220 from being separated. And it is coupled to the first transfer device 110 and the second transfer device 120.
  • the mandrel 300 may further include a disk 310 and a bar 320.
  • the disk 310 is formed in a multi-stage structure in which a plurality of tubes having different diameters are connected to each other. Referring to FIG. 2, the disk 310 may be formed to have a shorter diameter as the disk 310 is disposed farther from the bar 320, but the present invention is not limited thereto.
  • the bar 330 may be connected to one end of the disk 310 and may be inserted into the pipe member 10 by an actuator (not shown).
  • the mandrel 300 is formed by the disk 310 having a multi-stage structure, and thus the portion corresponding to the diameter of the pipe member 10 inserted into the drawing space 115 in the disk 310 is drawn out.
  • the portion corresponding to the diameter of the pipe member 10 inserted into the drawing space 115 in the disk 310 is drawn out.
  • the first step is radially formed on the inner circumferential surface of the pressurized space located between the first mobile device 110 and the second mobile device 120 by the pressure of the first mobile device 110 and the second mobile device 120.
  • Arranged intervals of the plurality of support wedges 210 and the plurality of pressure wedges 220 respectively coupled to the inner circumferential surfaces of the plurality of support wedges 210 are adjusted to be formed between the plurality of pressure wedges 220.
  • the diameter of the drawing space 115 is adjusted.
  • the tubular member 10 is mounted on the drawing space 115.
  • the mandrel 300 is inserted into the pipe member 10.
  • the tube member 10 is drawn to form a variable cross section on the tube member 10.
  • the drawing mold 200 may further include a plurality of support springs 230 and a plurality of support covers 240.
  • the plurality of support springs 230 are installed between the plurality of support wedges 210, respectively, and serve to elastically open the plurality of support ways. Accordingly, in the first step, an arrangement interval of the plurality of support wedges 210 and the plurality of pressure wedges 220 is adjusted by the pressure of the first mobile device 110 and the second mobile device 120. Afterwards, when the pressurization of the first moving device 110 and the second moving device 120 is stopped, an arrangement interval between the plurality of support wedges 210 and the plurality of pressure wedges 220 is also supported by the support spring 230. By the elasticity of the first moving device 110 and the second moving device 120 is easily returned to the pre-press arrangement interval.
  • the plurality of support covers 240 cover both sides of the plurality of support wedges 210 and the plurality of pressure wedges 220 to prevent the plurality of support wedges 210 and the pressure wedges 220 from being separated. And it is coupled to the first transfer device 110 and the second transfer device 120.
  • the mandrel 300 may further include a disk 310 and a bar 320.
  • the disk 310 is formed in a multi-stage structure in which a plurality of tubes having different diameters are connected to each other. Referring to FIG. 2, the disk 310 may be formed to have a shorter diameter as the disk 310 is disposed farther from the bar 320, but the present invention is not limited thereto.
  • the bar 330 may be connected to one end of the disk 310 and may be inserted into the pipe member 10 by an actuator (not shown).
  • the disk 310 is formed in a multi-stage structure, whereby the portion corresponding to the diameter of the pipe member 10 inserted into the drawing space 115 in the disk 310 is drawn out.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

The present invention relates to an apparatus for manufacturing a pipe having a variable cross-section and a method for manufacturing a pipe having a variable cross-section using same, the apparatus comprising: a first moving device and a second moving device each having a respective pressurizing space formed therebetween; a plurality of support wedges arranged along the circumferential direction on the inner circumferential surfaces of the pressurizing spaces; a plurality of pressurizing wedges each coupling to the respective inner circumferential surfaces of the plurality of support wedges so as to form, between each pressurizing wedge and support wedge, a draw-out space where a pipe member is inserted into and drawn out from; a draw-out mold having the diameter of the draw-out space adjusted by having the respective intervals arranged between the plurality of support wedges and the plurality of pressurizing wedges adjusted by means of pressurization by the first moving device and the second moving device; and a mandrel for supporting the inner circumferential surface of the pipe member inserted in the draw-out space.

Description

가변단면을 가진 파이프 제조 장치 및 방법Pipe manufacturing apparatus and method with variable cross section
본 발명은 각종 산업용 부품으로 사용할 수 있는 가변단면을 가진 파이프의 제조 장치 및 방법에 관한 것이다.The present invention relates to an apparatus and method for manufacturing a pipe having a variable cross section that can be used for various industrial parts.
일반적으로, 인발 가공은 소재를 금형에 밀어넣고 구부공정의 대차가 소재를 잡고 당김으로 해서 단면적을 소재보다 작고 일정한 긴 제품으로 만드는 금속 가공방법이다. In general, drawing is a method of metal processing in which a material is pushed into a mold and the balance of the bending process grabs and pulls the material, thereby making the cross-sectional area smaller and longer than the material.
즉, 인발용 금형의 구멍부가 일정한 단면 형상을 갖고 있기 때문에, 인발 생산되는 제품 역시 길이 방향을 향하여 일정한 단면 형상으로 성형되는 것이다. That is, since the hole of the drawing die has a constant cross-sectional shape, the product to be produced is also molded into a constant cross-sectional shape toward the longitudinal direction.
그러나 상기와 같은 인발 가공을 통해 제조된 제품의 경우, 제품의 길이 방향으로 일정한 단면 형상만을 갖고 길게 형성되기 때문에 굴곡이 필요하거나 제품의 단면 형상이 가변되는 제품 생산에는 어려움이 있었다. However, in the case of the product manufactured through the above-mentioned drawing process, since it is formed long with only a constant cross-sectional shape in the longitudinal direction of the product there is a difficulty in producing a product that requires bending or variable cross-sectional shape of the product.
특히 제품에 따라 응력 분포가 다름에도 불구하고 제품 전체에 걸쳐 동일한 두께로 형성되므로 제품 일부분에서는 필요 이상의 크기 및 강도를 갖게 되는 결과를 초래하게 됨으로써, 비경제적인 동시에 제품의 경량화 및 구조 단순화를 방해했다. Particularly, even though the stress distribution varies depending on the product, the same thickness is formed throughout the product, resulting in more size and strength than necessary in a part of the product, which is uneconomical and prevents the product from being lightweight and simplified in structure.
종래의 단면의 변화를 갖는 관의 제조방법은 직경이나 두께가 서로 다른 두개의 관이 필요하며 또한 두개의 상이한 관을 접합하기 위해 서로 중첩하거나 1차 가공이 선행되어야하는 과정이 필요했다. 이로 인해 인력낭비, 단가상승, 생산시간이 과도 소요됨은 물론 균일한 용접이 곤란한 관계로 불량이 많이 발생하고 용접열에 의한 물성의 변화로 제품의 성능 또한 저하되는 문제점이 있었다. The conventional method of manufacturing a tube having a change in cross section requires two tubes having different diameters or thicknesses, and also requires a process of overlapping each other or first-order processing in order to join two different tubes. Due to this, labor waste, unit cost rise, production time is excessive, as well as uniform welding is difficult, many defects occur, and there is a problem that the performance of the product is also degraded due to the change of physical properties due to the heat of welding.
본 발명은 상기한 문제점을 해결하기 위하여 안출된 것으로, 본 발명의 목적은 용접작업이나 후처리 가공이 불필요하여, 제품 가공 작업이 용이하고 제품의 생산시간, 생산원가 및 제조단가를 절감할 수 있는 가변단면을 가진 파이프 제조 장치 및 방법을 제공하기 위한 것이다.The present invention has been made to solve the above problems, the object of the present invention is that the welding work or post-treatment processing is unnecessary, it is easy to process the product and can reduce the production time, production cost and manufacturing cost of the product To provide a pipe manufacturing apparatus and method having a variable cross section.
본 발명에 따른 가변단면을 가진 파이프 제조 장치는 각자의 사이에 가압공간이 형성되는 제1이동장치 및 제2이동장치, 상기 가압공간의 내주면에 원주방향을 따라 배열 설치되는 다수의 지지웨지와, 상기 다수의 지지웨지의 내주면에 각각 결합되어 각자의 사이에 관부재가 삽입되어 인발되는 인발공간을 형성하는 다수의 가압웨지와, 상기 제1이동장치 및 제2이동장치의 가압에 의해 상기 다수의 지지웨지와 다수의 가압웨지의 배열 간격이 조절되어 상기 인발공간의 직경이 조절되는 인발금형 및 상기 인발공간에 삽입된 관부재의 내주면을 지지하는 맨드릴을 포함하는 것을 특징으로 한다.Pipe manufacturing apparatus having a variable cross-section according to the present invention includes a first moving device and a second moving device, the pressing space is formed between each of the plurality of support wedges are arranged in the circumferential direction on the inner peripheral surface of the pressing space, A plurality of pressure wedges respectively coupled to inner circumferential surfaces of the plurality of support wedges to form a drawing space in which pipe members are inserted and drawn between the plurality of support wedges and the plurality of pressure wedges by pressing the first and second moving devices. It characterized in that it comprises a drawing mold and the mandrel for supporting the inner circumferential surface of the pipe member inserted into the drawing space by adjusting the arrangement interval of the support wedge and the plurality of pressure wedge is adjusted the diameter of the drawing space.
또한, 상기 인발금형은 상기 다수의 지지웨지 사이에 각각 설치되는 다수의 지지스프링과, 상기 다수의 지지웨지와 다수의 가압웨지의 이탈이 방지되도록 상기 다수의 지지웨지와 다수의 가압웨지의 양측을 덮으며 상기 상부금형 및 하부금형에 결합되는 다수의 지지커버를 더 포함하는 것을 특징으로 한다.In addition, the drawing mold has a plurality of support springs respectively installed between the plurality of support wedges, the plurality of support wedges and a plurality of pressure wedges to prevent the separation of the plurality of support wedges and a plurality of pressure wedges The cover further comprises a plurality of support covers coupled to the upper mold and the lower mold.
또한, 상기 맨드릴은 다단 구조로 형성된 디스크와, 상기 디스크의 일단에 연결되는 바를 더 포함하는 것을 특징으로 한다.In addition, the mandrel is characterized in that it further comprises a disk formed of a multi-stage structure, and a bar connected to one end of the disk.
본 발명에 따른 가변단면을 가진 파이프 제조 방법은 제1이동장치와 제2이동장치의 가압에 의해 상기 제1이동장치와 제2이동장치 사이에 위치하는 가압공간의 내주면에 방사상으로 설치된 다수의 지지웨지와, 상기 다수의 지지웨지의 내주면에 각각 결합된 다수의 가압웨지의 배열 간격이 조절되어 상기 다수의 가압웨지의 내측에 형성되는 인발공간의 직경이 조절되는 제1단계, 상기 인발공간에 관부재를 거치시키는 제2단계, 상기 관부재의 내부에 맨드릴을 삽입시키는 제3단계 및 상기 관부재를 인발시켜 상기 관부재에 가변단면을 형성시키는 제4단계을 포함하는 것을 특징으로 한다.Pipe manufacturing method having a variable cross-section according to the present invention is a plurality of supports radially installed on the inner peripheral surface of the pressurized space located between the first moving device and the second moving device by the pressure of the first moving device and the second moving device. The first step of adjusting the diameter of the drawn space formed on the inner side of the plurality of pressure wedges by adjusting the arrangement interval of the wedge and the plurality of pressure wedges respectively coupled to the inner circumferential surface of the plurality of support wedges, And a second step of mounting the member, a third step of inserting a mandrel into the inside of the pipe member, and a fourth step of drawing a variable cross section on the pipe member by drawing the pipe member.
또한, 상기 인발금형은 상기 다수의 지지웨지 사이에 각각 설치되는 다수의 지지스프링과, 상기 다수의 지지웨지와 다수의 가압웨지의 이탈이 방지되도록 상기 다수의 지지웨지와 다수의 가압웨지의 양측을 덮으며 상기 상부금형 및 하부금형에 결합되는 다수의 지지커버를 더 포함하는 것을 특징으로 한다.In addition, the drawing mold has a plurality of support springs respectively installed between the plurality of support wedges, the plurality of support wedges and a plurality of pressure wedges to prevent the separation of the plurality of support wedges and a plurality of pressure wedges The cover further comprises a plurality of support covers coupled to the upper mold and the lower mold.
또한, 상기 맨드릴은 다단 구조로 형성된 디스크와, 상기 디스크의 일단에 연결되는 바를 더 포함하는 것을 특징으로 한다.In addition, the mandrel is characterized in that it further comprises a disk formed of a multi-stage structure, and a bar connected to one end of the disk.
이에 따라, 본 발명에 따른 가변단면을 가진 파이프 제조 장치 및 방법은 관부재가 다수의 가압웨지에 의해 방사상으로 가압된 상태에서 인발됨으로써, 용접작업이나 후처리 가공이 불필요하여, 제품 가공 작업이 용이하고 제품의 생산시간, 생산원가 및 제조단가를 절감할 수 있는 장점이 있다.Accordingly, the pipe manufacturing apparatus and method having a variable cross section according to the present invention is drawn in a state in which the tubular member is radially pressurized by a plurality of pressure wedges, there is no need for welding work or post-treatment process, the product processing operation is easy And there is an advantage that can reduce the production time, production cost and manufacturing cost of the product.
도 1은 본 발명에 따른 가변단면을 가진 파이프 제조 장치를 나타낸 개략도.1 is a schematic view showing a pipe manufacturing apparatus having a variable cross section according to the present invention.
도 2는 본 발명에 따른 가변단면을 가진 파이프 제조 장치에 관부재가 삽입되어 인발되는 상태를 나타낸 단면도.Figure 2 is a cross-sectional view showing a state in which the tube member is inserted and drawn in the pipe manufacturing apparatus having a variable cross-section according to the present invention.
도 3은 본 발명에 따른 가변단면을 가진 파이프 제조 장치에 지지커버가 더 설치된 상태를 나타낸 개략도.Figure 3 is a schematic view showing a state in which the support cover is further installed in the pipe manufacturing apparatus having a variable cross-section according to the present invention.
<부호의 설명><Description of the code>
1000 : 본 발명에 따른 가변단면을 가진 파이프 제조 장치1000: pipe manufacturing apparatus having a variable cross section according to the present invention
10 : 관부재  10: pipe member
110 : 제1이동장치 110: first moving device
115 : 인발공간 115: drawing space
120 : 제2이동장치 120: second moving device
200 : 인발금형 200: drawing mold
210 : 지지웨지 210: support wedge
220 : 가압웨지 220: pressure wedge
230 : 지지스프링 230: support spring
240 : 지지커버 240: support cover
300 : 맨드릴 300: mandrel
310 : 디스크 310: disk
320 : 바 320: Bar
이하, 본 발명의 기술적 사상을 첨부된 도면을 사용하여 더욱 구체적으로 설명한다.Hereinafter, the technical spirit of the present invention will be described in more detail with reference to the accompanying drawings.
첨부된 도면은 본 발명의 기술적 사상을 더욱 구체적으로 설명하기 위하여 도시한 일예에 불과하므로 본 발명의 기술적 사상이 첨부된 도면의 형태에 한정되는 것은 아니다.The accompanying drawings are only examples to illustrate the technical idea of the present invention in more detail, and thus the technical idea of the present invention is not limited to the forms of the accompanying drawings.
도 1은 본 발명에 따른 가변단면을 가진 파이프 제조 장치를 나타낸 개략도, 도 2는 본 발명에 따른 가변단면을 가진 파이프 제조 장치에 관부재가 삽입되어 인발되는 상태를 나타낸 단면도이다.1 is a schematic view showing a pipe manufacturing apparatus having a variable cross section according to the present invention, Figure 2 is a cross-sectional view showing a state in which the pipe member is inserted and drawn in the pipe manufacturing apparatus having a variable cross section according to the present invention.
도 1을 참조하면, 본 발명에 따른 가변단면을 가진 파이프 제조 장치(1000)는 제1이동장치(110), 제2이동장치(120), 인발금형(200), 맨드릴(300)을 포함한다.Referring to FIG. 1, the pipe manufacturing apparatus 1000 having a variable cross section according to the present invention includes a first moving device 110, a second moving device 120, a drawing mold 200, and a mandrel 300. .
상기 제1이동장치(110) 및 제2이동장치(120)는 통상의 가압장치이며, 상기 제1이동장치(110)의 하측에 상기 제2이동장치(120)가 설치된다.The first moving device 110 and the second moving device 120 are conventional pressurization devices, and the second moving device 120 is installed below the first moving device 110.
또한, 상기 제1이동장치(110)와 제2이동장치(120) 사이에는 가압공간이 형성된다. 상기 가압공간은 다면체 구조로 형성될 수 있으며, 도 1에는 상기 가압공간이 원형으로 형성될 일예를 도시하였으나, 본 발명은 이에 한정되지 아니한다.In addition, a pressurized space is formed between the first moving device 110 and the second moving device 120. The pressurized space may be formed in a polyhedral structure, but FIG. 1 illustrates an example in which the pressurized space is formed in a circular shape, but the present invention is not limited thereto.
상기 인발금형(200)은 관부재(10)가 삽입되어 인발되는 것으로, 지지웨지(210), 가압웨지(220)를 포함한다.The drawing mold 200 is a tube member 10 is inserted and drawn, and includes a support wedge 210, pressure wedge 220.
상기 지지웨지(210)는 상기 가압공간의 내주면에 원주방향을 따라 배열 설치된다.The support wedge 210 is arranged along the circumferential direction on the inner circumferential surface of the pressing space.
상기 가압웨지(220)는 상기 다수의 지지웨지(210)의 내주면에 각각 결합되어 각자의 사이, 즉 내측에 관부재(10)가 삽입되어 인발되는 인발공간(115)을 형성한다.The pressure wedge 220 is coupled to each of the inner circumferential surfaces of the plurality of support wedges 210 to form a drawing space 115 into which the tubular member 10 is inserted and drawn between each other.
한편, 상기 인발금형(200)은 상기 제1이동장치(110) 및 제2이동장치(120)의 가압에 의해 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 배열 간격이 조절되어 상기 인발공간(115)의 직경이 조절된다.On the other hand, the drawing mold 200 is controlled by the arrangement of the plurality of support wedges 210 and the plurality of pressure wedges 220 by the pressure of the first mobile device 110 and the second mobile device 120 is adjusted. The diameter of the drawing space 115 is adjusted.
도 2를 참조하면, 상기 맨드릴(300)은 상기 관부재(10)의 내부에 삽입되어 상기 인발공간(115)에 삽입된 관부재(10)의 내주면을 지지한다.Referring to FIG. 2, the mandrel 300 is inserted into the tube member 10 to support an inner circumferential surface of the tube member 10 inserted into the drawing space 115.
이에 따라, 본 발명에 따른 가변단면을 가진 파이프 제조 장치(1000)는 관부재(10)가 다수의 가압웨지(220)에 의해 방사상으로 가압된 상태에서 인발됨으로써, 용접작업이나 후처리 가공이 불필요하여, 제품 가공 작업이 용이하고 제품의 생산시간, 생산원가 및 제조단가를 절감할 수 있는 장점이 있다.Accordingly, the pipe manufacturing apparatus 1000 having a variable cross section according to the present invention is drawn in a state in which the tubular member 10 is radially pressurized by a plurality of pressure wedges 220, thereby eliminating the need for welding or post-treatment. Thus, there is an advantage that the product processing operation is easy and the production time, production cost and manufacturing cost of the product can be reduced.
도 3은 본 발명에 따른 가변단면을 가진 파이프 제조 장치에 지지커버가 더 설치된 상태를 나타낸 개략도이다.Figure 3 is a schematic diagram showing a state in which the support cover is further installed in the pipe manufacturing apparatus having a variable cross section according to the present invention.
도 3을 참조하면, 상기 인발금형(200)은 다수의 지지스프링(230), 다수의 지지커버(240)를 더 포함할 수 있다.Referring to FIG. 3, the drawing mold 200 may further include a plurality of support springs 230 and a plurality of support covers 240.
상기 다수의 지지스프링(230)은 상기 다수의 지지웨지(210) 사이에 각각 설치되어 상기 다수의 지지웨이에 탄성을 가하여 서로 벌어지게 하는 역할을 한다.The plurality of support springs 230 are installed between the plurality of support wedges 210, respectively, and serve to elastically open the plurality of support ways.
상기 다수의 지지커버(240)는 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 이탈이 방지되도록 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 양측을 덮으며 상기 제1이송장치(110) 및 제2이송장치(120)에 결합된다.The plurality of support covers 240 cover both sides of the plurality of support wedges 210 and the plurality of pressure wedges 220 to prevent the plurality of support wedges 210 and the pressure wedges 220 from being separated. And it is coupled to the first transfer device 110 and the second transfer device 120.
도 2를 다시 참조하면, 상기 맨드릴(300)은 디스크(310), 바(320)를 더 포함할 수 있다.Referring back to FIG. 2, the mandrel 300 may further include a disk 310 and a bar 320.
상기 디스크(310)는 서로 직경이 다른 다수의 관이 연결되는 다단 구조로 형성된다. 도 2를 참조하면, 상기 디스크(310)는 상기 바(320)에서 멀게 배치된 것일수록 직경이 짧은 구조로 형성될 수 있으나, 본 발명은 이에 한정되지 아니한다.The disk 310 is formed in a multi-stage structure in which a plurality of tubes having different diameters are connected to each other. Referring to FIG. 2, the disk 310 may be formed to have a shorter diameter as the disk 310 is disposed farther from the bar 320, but the present invention is not limited thereto.
상기 바(330)는 상기 디스크(310)의 일단에 연결되며, 액츄에이터(미도시)에 의해 상기 관부재(10)의 내부에 삽입될 수 있다.The bar 330 may be connected to one end of the disk 310 and may be inserted into the pipe member 10 by an actuator (not shown).
이에 따라, 상기 맨드릴(300)은 상기 디스크(310)가 다단 구조로 형성됨으로써, 상기 디스크(310)에서 상기 인발공간(115)에 삽입된 관부재(10)의 직경에 대응하는 부위를 상기 인발공간(115)에 삽입된 관부재(10)의 내부로 신속하게 제공할 수 있는 장점이 있다.Accordingly, the mandrel 300 is formed by the disk 310 having a multi-stage structure, and thus the portion corresponding to the diameter of the pipe member 10 inserted into the drawing space 115 in the disk 310 is drawn out. There is an advantage that can be provided quickly into the interior of the tube member 10 inserted into the space 115.
도 1 내지 도 3을 참조하며, 본 발명에 따른 가변단면을 가진 파이프 제조 방법에 대하여 설명하기로 한다.1 to 3, a pipe manufacturing method having a variable cross section according to the present invention will be described.
제1단계는 제1이동장치(110)와 제2이동장치(120)의 가압에 의해 상기 제1이동장치(110)와 제2이동장치(120) 사이에 위치하는 가압공간의 내주면에 방사상으로 설치된 다수의 지지웨지(210)와, 상기 다수의 지지웨지(210)의 내주면에 각각 결합된 다수의 가압웨지(220)의 배열 간격이 조절되어 상기 다수의 가압웨지(220)의 사이에 형성되는 인발공간(115)의 직경이 조절된다.The first step is radially formed on the inner circumferential surface of the pressurized space located between the first mobile device 110 and the second mobile device 120 by the pressure of the first mobile device 110 and the second mobile device 120. Arranged intervals of the plurality of support wedges 210 and the plurality of pressure wedges 220 respectively coupled to the inner circumferential surfaces of the plurality of support wedges 210 are adjusted to be formed between the plurality of pressure wedges 220. The diameter of the drawing space 115 is adjusted.
제2단계는 상기 인발공간(115)에 관부재(10)를 거치시킨다.In the second step, the tubular member 10 is mounted on the drawing space 115.
제3단계는 상기 관부재(10)의 내부에 맨드릴(300)을 삽입시킨다.In a third step, the mandrel 300 is inserted into the pipe member 10.
제4단계는 상기 관부재(10)를 인발시켜 상기 관부재(10)에 가변단면을 형성시킨다.In the fourth step, the tube member 10 is drawn to form a variable cross section on the tube member 10.
한편, 상기 인발금형(200)은 다수의 지지스프링(230), 다수의 지지커버(240)를 더 포함할 수 있다.Meanwhile, the drawing mold 200 may further include a plurality of support springs 230 and a plurality of support covers 240.
상기 다수의 지지스프링(230)은 상기 다수의 지지웨지(210) 사이에 각각 설치되어 상기 다수의 지지웨이에 탄성을 가하여 서로 벌어지게 하는 역할을 한다. 이에 따라, 상기 제1단계에서 상기 제1이동장치(110)와 제2이동장치(120)의 가압에 의해 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 배열 간격이 조절된 후, 상기 제1이동장치(110)와 제2이동장치(120)의 가압이 중단되면, 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 배열 간격도 상기 지지스프링(230)의 탄성에 의해 상기 제1이동장치(110)와 제2이동장치(120)가 가압전 배열 간격으로 용이하게 귀환하게 된다.The plurality of support springs 230 are installed between the plurality of support wedges 210, respectively, and serve to elastically open the plurality of support ways. Accordingly, in the first step, an arrangement interval of the plurality of support wedges 210 and the plurality of pressure wedges 220 is adjusted by the pressure of the first mobile device 110 and the second mobile device 120. Afterwards, when the pressurization of the first moving device 110 and the second moving device 120 is stopped, an arrangement interval between the plurality of support wedges 210 and the plurality of pressure wedges 220 is also supported by the support spring 230. By the elasticity of the first moving device 110 and the second moving device 120 is easily returned to the pre-press arrangement interval.
상기 다수의 지지커버(240)는 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 이탈이 방지되도록 상기 다수의 지지웨지(210)와 다수의 가압웨지(220)의 양측을 덮으며 상기 제1이송장치(110) 및 제2이송장치(120)에 결합된다.The plurality of support covers 240 cover both sides of the plurality of support wedges 210 and the plurality of pressure wedges 220 to prevent the plurality of support wedges 210 and the pressure wedges 220 from being separated. And it is coupled to the first transfer device 110 and the second transfer device 120.
도 2를 다시 참조하면, 상기 맨드릴(300)은 디스크(310), 바(320)를 더 포함할 수 있다.Referring back to FIG. 2, the mandrel 300 may further include a disk 310 and a bar 320.
상기 디스크(310)는 서로 직경이 다른 다수의 관이 연결되는 다단 구조로 형성된다. 도 2를 참조하면, 상기 디스크(310)는 상기 바(320)에서 멀게 배치된 것일수록 직경이 짧은 구조로 형성될 수 있으나, 본 발명은 이에 한정되지 아니한다.The disk 310 is formed in a multi-stage structure in which a plurality of tubes having different diameters are connected to each other. Referring to FIG. 2, the disk 310 may be formed to have a shorter diameter as the disk 310 is disposed farther from the bar 320, but the present invention is not limited thereto.
상기 바(330)는 상기 디스크(310)의 일단에 연결되며, 액츄에이터(미도시)에 의해 상기 관부재(10)의 내부에 삽입될 수 있다.The bar 330 may be connected to one end of the disk 310 and may be inserted into the pipe member 10 by an actuator (not shown).
이에 따라, 상기 제4단계는 상기 디스크(310)가 다단 구조로 형성됨으로써, 상기 디스크(310)에서 상기 인발공간(115)에 삽입된 관부재(10)의 직경에 대응하는 부위를 상기 인발공간(115)에 삽입된 관부재(10)의 내부로 신속하게 제공할 수 있는 장점이 있다.Accordingly, in the fourth step, the disk 310 is formed in a multi-stage structure, whereby the portion corresponding to the diameter of the pipe member 10 inserted into the drawing space 115 in the disk 310 is drawn out. There is an advantage that can be provided quickly into the interior of the tube member 10 inserted in (115).
본 발명은 상기한 실시예에 한정되지 아니하며, 적용범위가 다양함은 물론이고, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 다양한 변형 실시가 가능한 것은 물론이다.The present invention is not limited to the above-described embodiments, and the scope of application is not limited, and various modifications can be made without departing from the gist of the present invention as claimed in the claims.

Claims (6)

  1. 각자의 사이에 가압공간이 형성되는 제1이동장치 및 제2이동장치;A first moving device and a second moving device each having a pressurized space formed therebetween;
    상기 가압공간의 내주면에 원주방향을 따라 배열 설치되는 다수의 지지웨지와, 상기 다수의 지지웨지의 내주면에 각각 결합되어 각자의 사이에 관부재가 삽입되어 인발되는 인발공간을 형성하는 다수의 가압웨지와, 상기 제1이동장치 및 제2이동장치의 가압에 의해 상기 다수의 지지웨지와 다수의 가압웨지의 배열 간격이 조절되어 상기 인발공간의 직경이 조절되는 인발금형; 및A plurality of support wedges arranged in the circumferential direction on the inner circumferential surface of the pressing space, and a plurality of pressure wedges respectively coupled to the inner circumferential surfaces of the plurality of support wedges to form a drawing space in which pipe members are inserted and drawn between them. And a drawing mold in which an arrangement interval of the plurality of support wedges and the plurality of pressure wedges is adjusted by the pressure of the first moving device and the second moving device to adjust the diameter of the drawing space. And
    상기 인발공간에 삽입된 관부재의 내주면을 지지하는 맨드릴;을 포함하는 것을 특징으로 하는 가변단면을 가진 파이프 제조 장치.And a mandrel for supporting an inner circumferential surface of the pipe member inserted into the drawing space.
  2. 제1항에 있어서, 상기 인발금형은The method of claim 1, wherein the drawing mold
    상기 다수의 지지웨지 사이에 각각 설치되는 다수의 지지스프링과, 상기 다수의 지지웨지와 다수의 가압웨지의 이탈이 방지되도록 상기 다수의 지지웨지와 다수의 가압웨지의 양측을 덮으며 상기 상부금형 및 하부금형에 결합되는 다수의 지지커버를 더 포함하는 것을 특징으로 하는 가변단면을 가진 파이프 제조 장치.The upper mold and the plurality of support springs respectively installed between the plurality of support wedges, covering both sides of the plurality of support wedges and the plurality of pressure wedges to prevent separation of the plurality of support wedges and the pressure wedges. Pipe manufacturing apparatus having a variable cross-section characterized in that it further comprises a plurality of support covers coupled to the lower mold.
  3. 제1항에 있어서, 상기 맨드릴은The method of claim 1, wherein the mandrel
    다단 구조로 형성된 디스크와, 상기 디스크의 일단에 연결되는 바를 더 포함하는 것을 특징으로 하는 가변단면을 가진 파이프 제조 장치.And a disk having a multi-stage structure, and a bar connected to one end of the disk.
  4. 제1이동장치와 제2이동장치의 가압에 의해 상기 제1이동장치와 제2이동장치 사이에 위치하는 가압공간의 내주면에 방사상으로 설치된 다수의 지지웨지와, 상기 다수의 지지웨지의 내주면에 각각 결합된 다수의 가압웨지의 배열 간격이 조절되어 상기 다수의 가압웨지의 내측에 형성되는 인발공간의 직경이 조절되는 제1단계;A plurality of support wedges radially installed on an inner circumferential surface of the pressurizing space located between the first and second moving devices by pressurization of the first and second moving devices, and on the inner circumferential surfaces of the plurality of support wedges, respectively. A first step of adjusting a diameter of a drawing space formed inside the plurality of pressure wedges by adjusting an arrangement interval of the plurality of pressure wedges coupled;
    상기 인발공간에 관부재를 거치시키는 제2단계;A second step of placing a tube member in the drawing space;
    상기 관부재의 내부에 맨드릴을 삽입시키는 제3단계; 및Inserting a mandrel into the tube member; And
    상기 관부재를 인발시켜 상기 관부재에 가변단면을 형성시키는 제4단계;을 포함하는 것을 특징으로 하는 가변단면을 가진 파이프 제조 방법.And a fourth step of drawing the pipe member to form a variable cross section on the pipe member.
  5. 제4항에 있어서, 상기 인발금형은The method of claim 4, wherein the drawing mold
    상기 다수의 지지웨지 사이에 각각 설치되는 다수의 지지스프링과, 상기 다수의 지지웨지와 다수의 가압웨지의 이탈이 방지되도록 상기 다수의 지지웨지와 다수의 가압웨지의 양측을 덮으며 상기 상부금형 및 하부금형에 결합되는 다수의 지지커버를 더 포함하는 것을 특징으로 하는 가변단면을 가진 파이프 제조 방법.The upper mold and the plurality of support springs respectively installed between the plurality of support wedges, covering both sides of the plurality of support wedges and the plurality of pressure wedges to prevent separation of the plurality of support wedges and the pressure wedges. Pipe manufacturing method having a variable cross-section characterized in that it further comprises a plurality of support covers coupled to the lower mold.
  6. 제4항에 있어서, 상기 맨드릴은The method of claim 4, wherein the mandrel
    다단 구조로 형성된 디스크와, 상기 디스크의 일단에 연결되는 바를 더 포함하는 것을 특징으로 하는 가변단면을 가진 파이프 제조 장치.And a disk having a multi-stage structure, and a bar connected to one end of the disk.
PCT/KR2016/013937 2016-11-18 2016-11-30 Apparatus and method for manufacturing pipe having variable cross-section WO2018092966A1 (en)

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