WO2018082066A1 - Pipeline diaphragm pump - Google Patents

Pipeline diaphragm pump Download PDF

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Publication number
WO2018082066A1
WO2018082066A1 PCT/CN2016/104781 CN2016104781W WO2018082066A1 WO 2018082066 A1 WO2018082066 A1 WO 2018082066A1 CN 2016104781 W CN2016104781 W CN 2016104781W WO 2018082066 A1 WO2018082066 A1 WO 2018082066A1
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WO
WIPO (PCT)
Prior art keywords
casing
liquid
bearing
pipe joint
diaphragm pump
Prior art date
Application number
PCT/CN2016/104781
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French (fr)
Chinese (zh)
Inventor
肖立峰
Original Assignee
肖立峰
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Publication date
Application filed by 肖立峰 filed Critical 肖立峰
Priority to PCT/CN2016/104781 priority Critical patent/WO2018082066A1/en
Publication of WO2018082066A1 publication Critical patent/WO2018082066A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action

Definitions

  • the invention relates to a liquid pump, in particular to a pipeline diaphragm pump which is simple in structure, simple in manufacture, long in service life and low in production cost.
  • a pump is a machine that delivers or pressurizes a liquid. It transfers the mechanical energy of the prime mover or other external energy to the liquid, increasing the energy of the liquid.
  • Pumps are widely used to transport liquids such as water, oil, acid and alkali, emulsions, suspoemulsions and liquid metals. They can also transport liquids, gas mixtures and liquids containing suspended solids.
  • Conventional pumps include centrifugal pumps, diaphragm pumps, piston pumps, peristaltic pumps, and the like. In the fields of chemical, food, pharmaceutical, bioengineering, etc., there are high requirements for flow pulsation and flow accuracy, while conventional pumps cannot fully meet the requirements, and product quality cannot be guaranteed during use.
  • the traditional peristaltic pump sucks or discharges liquid through the crushing point of the pipe. Although it has the characteristics of easy cleaning and disinfection and low cost, it is used due to the force and fatigue of the crushing point of the pipe. The life is low, and it has defects such as poor flow. Although the traditional diaphragm pump has a good fluidity and a longer life than a peristaltic pump, it is complicated to manufacture, high in cost, and is not conducive to cleaning and disinfection.
  • the invention aims to solve the above problems, and provides a pipeline diaphragm pump which has good liquid flow state, high work efficiency, convenient cleaning and disinfection, long service life, low cost and easy manufacture.
  • the present invention provides a pipeline diaphragm pump, which is provided with a pump casing having a cylindrical inner cavity therein, and four concave portions are provided on a side wall of the cylindrical inner cavity.
  • the arc-shaped duct accommodating chamber is provided with an elastic hose in each of the four duct accommodating cavities, and the phase difference between the two elastic hoses on the same plane is 180 degrees, and two elasticities between different planes
  • the phase difference between the hoses is 90 degrees, and a liquid input pipe joint and a liquid output pipe joint are connected outside the pump casing, and both ends of each elastic hose are respectively sealed with the liquid input pipe joint and the liquid output pipe joint.
  • connection, the liquid input pipe joint and the liquid output pipe joint communicate with the four elastic hoses, and a sealing valve is integrally connected at both ends of each elastic hose, and a diagonal deviation is arranged in the inner cavity of the pump casing a shaft connected to the motor, the outer portion of the inclined shaft being connected to the balance by a third bearing, the outer side of the balance body of the balance being provided with a flange extending into the duct receiving cavity
  • the motor drives the oblique axis to rotate, the balance wheel swings in a cone, and the elastic hose is squeezed or loosened by the flange during the swinging process, so that the liquid is discharged one way through the one-way valve.
  • the liquid in the four flexible hoses with different phases is connected through the liquid output pipe joint, and the liquid in the four flexible hoses with different phases is connected through the liquid input pipe joint.
  • the pump casing is formed by the first casing and the second casing being connected to each other.
  • the first casing and the second casing are rectangular block bodies, and the first casing and the second casing are respectively provided with bearings at the center of one end thereof.
  • a first bearing and a second bearing are respectively disposed in the bearing hole, and the first housing and the second housing are disposed inside the bearing hole to be provided with a cylindrical cavity, and the outer side of the cylindrical cavity is provided with an arc groove
  • the cylindrical half-cavities of the first housing and the second housing are combined to form a cylindrical inner cavity, and the arcuate grooves of the first housing and the second housing are coupled to form the duct receiving cavity.
  • the liquid input pipe joint and the liquid output pipe joint are strip-shaped bodies corresponding to the side shape of the pump casing, and are provided with a main passage closed at one end with an overhanging joint and at both ends thereof and the main passage Four flexible hose connections for communication.
  • the oblique axis includes a cylindrical body of two coaxial lines at both ends and an inclined cylinder between the two cylinders.
  • the upper end of the inclined cylinder is provided with a first shoulder and a second shoulder, and the lower end of the inclined cylinder is provided.
  • the balance wheel comprises a disc-shaped body, a flange and a cover plate, wherein the disc-shaped body is a cylindrical disc-shaped body provided with a bearing hole, and a third bearing is fixed in the bearing hole through the cover plate, and the flange is formed by a disk shape The center of the body extends outward.
  • the two ends of the oblique axis are respectively supported by the first bearing and the second bearing, the balance wheel is supported by a third bearing mounted in the bearing hole, and the third bearing is limited by the second shoulder of the oblique axis , said A bearing and a second bearing are respectively limited by the first shoulder and the step.
  • the outer portion of the elastic hose is wound with a high-strength fiber rope, and the high-strength fiber rope is impregnated with grease.
  • the one-way valve comprises a valve body, a valve cover and a diaphragm, wherein one side of the valve body is provided with a concave curved surface, and the other side is provided with a liquid inlet hole, and a small passage is filled between the curved surface and the liquid inlet hole
  • the hole has a curved surface on the outer side surface of the valve body, and one end of the valve cover is provided with a liquid outlet hole, and the valve cover is connected with the valve body.
  • the diaphragm is composed of a circular diaphragm body and a connecting column, and the connecting column is formed. Connected to the bonnet, the diaphragm body is mounted on the curved surface of the valve body.
  • the invention also provides a multi-stage pipeline diaphragm pump, characterized in that the pipeline diaphragm pump is provided with a pump casing, the pump casing has a cylindrical inner cavity, and a plurality of groups are arranged on the side wall of the cylindrical inner cavity And each group comprises four concave arc-shaped duct accommodating cavities, one elastic hose is arranged in each of the plurality of pipeline accommodating cavities, and a liquid input pipe joint and a liquid output pipe joint are connected outside the pump casing, Two ends of each elastic hose are respectively connected to the liquid input pipe joint and the liquid output pipe joint, and the liquid input pipe joint and the liquid output pipe joint are sealingly connected with the plurality of elastic hoses, and each elastic hose is The two ends are sealed and connected with a one-way valve, and a multi-section oblique axis is arranged in the inner cavity of the pump casing, the multi-section oblique-bias shafts are connected to each other and connected to the motor, and the multi-section oblique
  • the pump casing is formed by a first casing, a second casing and at least one intermediate casing located between the first casing and the second casing, the first casing, the second casing and the intermediate casing
  • the body is a block body, and one ends of the first housing and the second housing are respectively provided with bearing holes, and the bearing holes are respectively provided with a first bearing and a second bearing, the first housing, the second housing and the middle
  • the housing is located inside the bearing hole and is provided with cylindrical cavities which are opposite to each other.
  • the outer side of the cylindrical cavity is provided with a plurality of arc-shaped troughs, the first shell
  • the cylindrical cavity of the body, the second casing and the intermediate casing are combined to form a cylindrical inner cavity, the arcuate groove body of the first casing and the intermediate casing, and the arcuate groove body of the second casing and the intermediate casing
  • the pairing forms the duct receiving cavity.
  • the cylindrical cavity is coaxial with the bearing hole of the first casing, the second casing and the intermediate casing, and the arcuate groove body is composed of an arc-shaped groove body and a turning connection portion at both ends of the body of the groove body.
  • the turning connection portion extends to an outer surface of the first casing, the second casing and the intermediate casing, the groove body and the bearing hole and the intermediate casing of the first casing and the second casing Coaxial.
  • the liquid input pipe joint and the liquid output pipe joint are strip-shaped bodies corresponding to the side shape of the pump casing, and are provided with a main passage closed at one end with an overhang joint and on one side thereof and the main passage Connected 4 x N flexible hose connections, where N is the number of balances.
  • the multi-section skew axis includes at least a first skew axis and a second skew axis, wherein the first skew axis includes an inclined cylinder and a reduced diameter shaft of one body, and a key groove is provided on the reduced diameter shaft, The upper end of the inclined cylinder is provided with a first shoulder and a second shoulder.
  • the first oblique shaft is mounted in the cylindrical cavity of the pump casing;
  • the second oblique axis includes a cylinder at one end thereof and another The inclined cylinder at one end is provided with a key groove on the inner wall of the hole, and the second oblique axis is connected to the reduced diameter shaft of the first oblique axis by a key, respectively on the first oblique axis and the second oblique axis
  • a first balance wheel and a second balance wheel are mounted.
  • the balance wheel comprises a disc-shaped body, a flange and a cover plate, wherein the disc-shaped body is a cylindrical disc-shaped body provided with a bearing hole, and a third bearing is fixed in the bearing hole through the cover plate, and the flange is formed by a disk shape The center of the body extends outward.
  • first oblique axis of the multi-segment oblique axis is supported by the first bearing, and one end of the second oblique axis is supported by the second bearing; the first balance wheel and the second balance wheel are respectively mounted on the first oblique
  • the outer portion of the elastic hose is wound with a high-strength fiber rope, and the high-strength fiber rope is impregnated with grease.
  • the one-way valve comprises a valve body, a valve cover and a diaphragm, wherein one side of the valve body is provided with a concave curved surface, and the other side is provided with a liquid inlet hole, and a small passage is filled between the curved surface and the liquid inlet hole Hole, the outer side of the valve body is curved, One end of the valve cover is provided with a liquid outlet hole, and the valve cover is connected with the valve body.
  • the diaphragm is composed of a circular diaphragm body and a connecting column, and the connecting column is connected with the valve cover, and the diaphragm body is mounted. On the curved surface of the valve body.
  • the contribution of the present invention is that it effectively overcomes the drawbacks of conventional peristaltic pumps and diaphragm pumps.
  • the plurality of elastic hoses of the pipeline diaphragm pump of the invention control the backflow through the one-way valve with good sealing performance, so that it is not necessary to prevent the liquid from flowing back through the crushing point, and the high-strength fiber rope is wound on the outside of the elastic hose, thereby preventing The expansion deformation of the elastic hose and the wear due to the action of the balance wheel, and the lubrication of the elastic hose due to the immersion of the grease in the fiber rope, and greatly improving the pressure resistance of the elastic hose, And greatly improve the service life of the hose, reducing the operating costs of the equipment.
  • the pipeline diaphragm pump of the invention adopts an inclined balance wheel structure, so that when the motor drives the oblique axis to rotate, the balance wheel is driven to swing and squeeze or loosen the hose, so that the liquid is discharged and sucked in one direction through the one-way valve.
  • the liquid in the hoses with different phases is converged and outputted through the liquid output pipe joint, and the liquid in the hoses with different phases is confluently input through the liquid input pipe joint, thereby realizing fluid transportation.
  • the pipeline diaphragm pump of the present invention can be either single-stage or multi-stage, thereby enabling high-flow liquid delivery.
  • the pipeline diaphragm pump of the invention makes the flow state of the liquid better, the working efficiency of the pump is higher, the service life is longer, and the working pressure is higher.
  • the pipeline diaphragm pump of the invention has the advantages of convenient cleaning, sterilization and sterilization, simple structure, easy implementation and wide application range.
  • FIG. 1 is a plan view showing the entire structure of a first embodiment of the present invention.
  • Fig. 2 is a cross-sectional view taken along line A of Fig. 1;
  • Figure 3 is a B-direction view of Figure 2 .
  • Fig. 4 is a view taken along line C of Fig. 2;
  • Figure 5 is a schematic view showing the structure of a pump casing according to Embodiment 1 of the present invention, wherein Figure 5A is a bottom view of the first casing, Figure 5B is a view taken in the direction of D in Figure 5A, Figure 5C is a side view of Figure 5A, and Figure 5D is a second view.
  • Fig. 6 is a cross-sectional view showing the oblique axis structure of the first embodiment of the present invention.
  • Figure 7 is a cross-sectional view showing the structure of a balance wheel of Embodiment 1 of the present invention.
  • Fig. 8 is a view showing the structure of a liquid input pipe joint and a liquid output pipe joint according to Embodiment 1 of the present invention, wherein Fig. 8A is a front view, and Fig. 8B is a view taken along line F of Fig. 8A.
  • Fig. 9 is an outline view of a pipe diaphragm pump of a second embodiment of the present invention.
  • Figure 10 is a plan view of Figure 9.
  • Figure 11 is a view taken along the line A in Figure 10 .
  • Figure 12 is a B-direction view of Figure 11 .
  • Figure 13 is a plan view of a second embodiment of the present invention, wherein Figure 13A is a plan view of Figure 9, Figure 13B is a view taken along line A of Figure 13A, and Figure 13C is a view taken along line B of Figure 13B.
  • Figure 14 is a schematic view showing the structure of a pump casing according to Embodiment 2 of the present invention, wherein Figure 14A is a first casing sectional view, Figure 14B is a bottom view of Figure 14A, Figure 14C is a bottom view of Figure 14B, and Figure 14D is a second casing.
  • Figure 14E is a plan view of Figure 14C
  • Figure 14F is a plan view of Figure 14E
  • Figure 14G is a cross-sectional view of the intermediate casing
  • Figure 14H is a plan view of Figure 14G
  • Figure 14I is a top view of Figure 14H.
  • Fig. 15 is a schematic view showing the structure of a multi-segment oblique axis according to a second embodiment of the present invention, wherein Fig. 15A is a schematic view of a first oblique off-axis structure, and Fig. 15B is a schematic view showing a second oblique off-axis structure.
  • Figure 16 is a cross-sectional view showing the structure of a balance wheel according to a second embodiment of the present invention.
  • Figure 17 is a cross-sectional view showing the structure of a check valve according to a second embodiment of the present invention.
  • Figure 18 is a schematic view showing the structure of a liquid input pipe joint and a liquid output pipe joint of the present invention, wherein Figure 18A is a front view and Figure 18B is a view taken along line C of Figure 18A.
  • FIG. 1 to 12 show the structure of a single-stage pipe diaphragm pump of the present invention, and the embodiment of the single-stage pipe diaphragm pump will be described in detail below with reference to the accompanying drawings.
  • the duct diaphragm pump 100 of the present invention includes a pump casing 10, an input pipe joint 21, a liquid output pipe joint 22, an elastic hose 30, a check valve 40, a skew shaft 50, and a balance wheel 60.
  • the pump casing 10 is joined by the first casing 11 and the second casing 12, and is fastened by screws.
  • the structure of the first housing 11 is as shown in FIG. 5A to FIG. 5C.
  • the first housing 11 is a rectangular block body.
  • a bearing hole 111 is disposed in the center of one end of the first housing 11, and the bearing hole 111 is mounted therein.
  • the first bearing 71 supporting the oblique axis 50.
  • a cylindrical half cavity 112 is disposed on the first housing 11 inside the bearing hole 111, and an arcuate groove body 113 is disposed outside the cylindrical half cavity 112.
  • the second housing 12 is configured as shown in FIG. 5D to FIG. 5F.
  • the second housing 12 has a bearing hole 121 at the center of one end thereof.
  • the bearing hole 121 is provided with a second bearing 72 for supporting the skew shaft 50.
  • the second housing 12 is disposed inside the bearing hole 121 and is provided with a cylindrical half cavity 122.
  • the outer side of the cylindrical half cavity 122 is provided with an arc groove body 123.
  • the cylindrical half cavities 112, 122 have the same axes as the bearing holes 111, 121 of the first and second housings.
  • the arcuate troughs 113, 123 are formed by arcuate trough bodies 1131, 1231 and transitional joints 1132, 1232 at the ends of the trough body, wherein the transition joints 1132, 1232 extend to the first
  • the outer surfaces of the housing 11 and the second housing 12 are coaxial with the bearing holes 111, 121 of the first and second housings.
  • the cylindrical half chambers 112, 122 of the first housing 11 and the second housing 12 are combined to form a cylindrical inner chamber 10A for mounting the oblique axis 50 and the balance 60.
  • the arcuate grooves 113, 123 of the first casing 11 and the second casing 12 are joined to form the duct receiving chamber 10B for mounting the elastic hose 30.
  • a liquid input pipe joint 21 and a liquid output pipe joint 22 are connected to both sides of the pump casing 10 for connecting the liquid input pipe and the liquid output pipe.
  • the liquid input pipe joint 21 and the liquid output pipe joint 22 are in communication with the four elastic hoses 30.
  • the liquid input pipe joint 21 and the liquid output pipe joint 22 have the same structure.
  • the liquid input pipe joint 21 and the liquid output pipe joint 22 are strips corresponding to the side shape of the pump casing 10.
  • the main body is provided with main passages 211 and 221, and the main passages 211 and 221 extend from one end of the liquid input pipe joint 21 and the liquid output pipe joint 22 to the proximal end of the other end to form an open end and a closed end. Liquid channel.
  • the open ends of the main passages 211, 221 extend outwardly out of the overhang joints 2111, 2211 for connecting the outer tubes.
  • Four elastic hose interfaces 212, 222 are disposed at the other ends of the liquid input pipe joint 21 and the liquid output pipe joint 22, and four elastic hose interfaces 212, 222 are connected to the main passages 211, 221,
  • the liquid in the main passages 211, 221 enters the four elastic hoses 30 via the four elastic hose ports 212, 222, and then flows out from the other ends of the four elastic hoses 30.
  • an elastic hose 30 is disposed in each of the four duct accommodating cavities 10B, and two ends of each elastic hose 30 are respectively connected to the liquid input pipe joint 21 and the liquid output pipe.
  • the joints 22 are connected.
  • the hose 30 is made of a high strength elastic material such as rubber, plastic or silicone material.
  • a high-strength fiber rope is wound around the outer portion of the elastic hose 30, so that the outer surface of the elastic hose 30 is Covered by high-strength fiber ropes, it not only maintains the elasticity of the elastic hose, but also increases the strength and wear resistance of the elastic hose.
  • the four elastic hoses 30 are arranged in different phases, wherein the phase difference between the two elastic hoses 30 in the same plane is 180 degrees, and the phase difference between the two elastic hoses 30 between the different planes is At 90 degrees, the balance 60 is pressed in sequence with each of the elastic hoses 30 to form a continuous liquid inflow and outflow. As shown in FIG. 3 and FIG.
  • each of the elastic hoses 30 is provided with a portion corresponding to the turning connection portions 1132 and 1232 of the arcuate groove body of the first casing 11 and the second casing 12, respectively.
  • the check valve 40 as shown in FIG. 13E and FIG. 17, in the present embodiment, the check valve 40 includes a valve body 41, a valve cover 42, and a diaphragm 43.
  • the valve body 41 is a circular columnar body, and has a concave curved surface on the upper side, a liquid inlet hole 411 on the lower side thereof, and a plurality of small through holes 412 between the curved surface and the liquid inlet hole 411. The liquid enters the liquid outlet hole 421 on the other side of the valve body 41 through the plurality of small through holes 412.
  • the outer side of the valve body 41 is a liquid
  • the output pipe joint 22 has a matching arc shape with a matching inlet shape.
  • the upper end of the valve cover 42 is provided with a liquid outlet hole 421.
  • the lower end of the valve cover 42 is provided with a sleeve-shaped cavity, and the liquid enters the liquid output pipe joint 22 through the liquid outlet hole 421.
  • the sleeve of the valve cover 42 is snapped at a concave step at the end of the valve body 41 to connect the two.
  • the diaphragm 43 is composed of a circular diaphragm body 431 and a connecting post 432.
  • the connecting post 432 is embedded in the connecting hole in the center of the valve cover 42, and the diaphragm body 431 is attached to the arc surface of the valve body 41.
  • the liquid lifts the diaphragm body 431, and the sleeve cavity of the valve cover 42 flows out through the liquid outlet hole 421 of the valve cover 42, and if the liquid flows in the opposite direction, the diaphragm body 431 is pressed.
  • the small through hole 412 of the valve body is blocked, and the liquid is discharged and sucked in one direction.
  • a tilting shaft 50 is disposed in the inner cavity 10A of the pump casing, and the two ends of the oblique shaft 50 are respectively supported by the first bearing 71 and the second bearing 72, and the skew is biased.
  • One end of the shaft 50 is coupled to a motor (not shown).
  • the oblique axis 50 is integrally formed by two cylindrical coaxial bodies 51 and 52 at both ends and an inclined cylinder 53 inclined between the two cylindrical bodies 51 and 52 between the two cylindrical bodies 51 and 52.
  • the axis of the inclined cylinder 53 intersects the axis of the two cylinders 51, 52 in the middle of the cylindrical inner cavity 10A.
  • a first shoulder 54 and a second shoulder 55 are disposed at an upper end of the inclined cylinder 53.
  • the lower end of the inclined cylinder 53 is provided with a concave step 56.
  • the first shoulder 54 is used for the first bearing 71.
  • the axial limit is used, the second shoulder 55 is used for axially limiting the third bearing 73, and the step 56 is used for axially limiting the second bearing 72.
  • a balance 60 is connected to the outside of the oblique shaft 50 via a third bearing 73.
  • the structure is as shown in FIG. 7.
  • the balance 60 includes a disk 61, a flange 62 and a cover 63.
  • the disk-shaped body 61 is a cylindrical disk-shaped body having a bearing hole 611 therein.
  • the bearing hole 611 is provided with a third bearing 73, and the third bearing 73 is screwed by the cover plate 63.
  • the flange 62 is formed by an axisymmetric arc convex toward the outside, and is disposed outside the balance body 61 and extends outwardly between the two elastic hoses 30 in the duct receiving cavity 10B.
  • the elastic hose 30 As a pressing member of the elastic hose 30, the elastic hose 30 is squeezed or released by a cone swing so that the liquid is discharged and sucked in one direction through the one-way valve.
  • the balance 60 is supported by a third bearing 73 housed in a bearing hole 611.
  • the pipeline diaphragm pump 100 of the present invention is driven by a motor during operation.
  • the skew shaft 50 swings the balance 60 through the third bearing 73.
  • the balance 60 presses or releases the elastic hose 30 through the flange 62 during the swinging process, so that the liquid passes through.
  • the one-way valve 40 is discharged and sucked in one direction.
  • the liquid in the elastic hose 30 can only flow in one direction without the problem of backflow, so the flange 62 of the balance wheel is The pressing or loosening of the elastic hose 30 during the swinging process does not require the elastic hose 30 to be crushed, and since the elastic hose 30 is covered with a fiber rope and impregnated with grease, the elastic hose 30 can be greatly extended. Service life. And because the phases of the four elastic hoses 30 are different, the balance wheel 60 is sequentially pressed against the respective elastic hoses 30, thereby forming a continuous liquid inflow and outflow, and the liquid in the four elastic hoses 30 having different phases passes through the liquid.
  • the output fitting 22 merges the output and is merged through the liquid input fitting 21 for input.
  • the pipeline diaphragm pump of the present invention can also be made into a multi-stage pipeline diaphragm pump, and the basic structure thereof is the same as that of Embodiment 1, except that it can be designed and assembled according to the flow conveying requirement of the pipeline diaphragm pump.
  • the stage structure, Figures 9 to 18 show a multi-stage pipe diaphragm embodiment.
  • the multistage pipeline diaphragm pump 100 of the present invention includes a pump casing 10, an input pipe joint 21, a liquid output pipe joint 22, an elastic hose 30, a check valve 40, a skew axis 50, and a pendulum. Wheel 60.
  • the structure of the first casing 11 of the pump casing 10 is shown in Figs. 14A to 14C
  • the structure of the second casing 12 is shown in Figs. 14D to 14F
  • the structure of the intermediate casing 13 is shown in Figs. 14G to 14I.
  • the pump casing 10 is formed by the first casing 11, the second casing 12 and the intermediate casing 13 being joined to each other, wherein the intermediate casing 13 is connected to the first casing 11
  • the first housing 11, the second housing 12, and the intermediate housing 13 are block-shaped bodies having a circular shape in the middle and rectangular ends.
  • the first housing 11 and the second housing 12 are respectively disposed at the center of one end.
  • the bearing holes 111 and 121 are respectively provided with a first bearing 71 and a second bearing 72 in the bearing holes 111 and 121.
  • the first housing 11, the second housing 12 and the intermediate housing 13 are respectively provided with cylindrical cavities 112, 122, 131, which are located in the bearing hole 111, Inside the 121, the cylindrical cavities 112, 122, 131 are opposed to each other to form a cylindrical inner cavity 10A.
  • the outer sides of the cylindrical cavities 112, 122, 131 are provided with eight arcuate troughs 113, 123, 132, the arcuate troughs 113, 132 and the second casing 12 and the arcuate trough 123 of the intermediate casing 13.
  • the cylindrical cavities 112, 122, 131 are coaxial with the bearing holes 111, 121 of the first housing, the second housing, and the intermediate housing 13.
  • the arcuate troughs 113, 123, and 132 are formed by arc-shaped trough bodies 1131, 1231, and 1321 and turning connection portions 1132, 1232, and 1322 located at both ends of the trough body, wherein the inflection joints 1132, 1232 And extending to the outer surfaces of the first casing 11, the second casing 12 and the intermediate casing 13, the tank body 1131, 1231, 1321 and the bearing holes 111 of the first casing and the second casing , 121 and the intermediate casing 13 are coaxial.
  • the liquid input pipe joint 21 and the liquid output pipe joint 22 are strip-like bodies corresponding to the end face shape of the pump casing 10, and are provided with main passages 211, 221 and elasticity.
  • the hose ports 212, 222 have an overhanging joint and one end is closed.
  • the elastic hose interfaces 212 and 222 are disposed at two ends of the main passages 211 and 221, and communicate with the main passages 211 and 221, and the elastic hose interfaces 212 and 222 are provided with 4 ⁇ according to the number of the diaphragm pump stages of the pipeline. N, where N is the number of balances 60.
  • the pipe diaphragm pump is of the second stage. Therefore, as shown in Fig. 13B, eight elastic hose ports 212, 222 are provided.
  • an elastic hose 30 is disposed in each of the eight duct accommodating chambers 10B, and two ends of each elastic hose 30 are respectively connected to the liquid input pipe joint 21 and the liquid output pipe.
  • the joints 22 are connected.
  • the hose 30 is made of a high strength elastic material such as rubber, plastic or silicone material.
  • a high-strength fiber rope is wound around the outer portion of the elastic hose 30, so that the outer surface of the elastic hose 30 is Covered by high-strength fiber ropes, it not only maintains the elasticity of the elastic hose, but also increases the strength and wear resistance of the elastic hose.
  • grease is also immersed in the high-strength fiber rope to lubricate the outer surface of the elastic hose 30. Therefore, the pressure loss and wear of the balance tube 60 to the elastic hose 30 can be minimized.
  • the 8 The phase difference between the elastic hoses is 90 degrees, so that the balance wheel 60 is sequentially pressed against the respective elastic hoses 30, thereby forming a continuous liquid inflow and outflow.
  • the check valve 40 includes a valve body 41, a valve cover 42, and a diaphragm 43.
  • the valve body 41 is a circular columnar body, and has a concave curved surface on the upper side, a liquid inlet hole 411 on the lower side thereof, and a plurality of small through holes 412 between the curved surface and the liquid inlet hole 411.
  • the liquid enters the liquid outlet hole 421 on the other side of the valve body 41 through the plurality of small through holes 412.
  • the outer side of the valve body 41 is a curved surface that matches the shape of the liquid inlet of the liquid delivery fitting 22.
  • the upper end of the valve cover 42 is provided with a liquid outlet hole 421.
  • the lower end of the valve cover 42 is provided with a sleeve-shaped cavity, and the liquid enters the liquid output pipe joint 22 through the liquid outlet hole 421.
  • the sleeve of the valve cover 42 is snapped at a concave step at the end of the valve body 41 to connect the two.
  • the diaphragm 43 is composed of a circular diaphragm body 431 and a connecting post 432.
  • the connecting post 432 is embedded in the connecting hole in the center of the valve cover 42, and the diaphragm body 431 is attached to the arc surface of the valve body 41.
  • the liquid lifts the diaphragm body 431, and the sleeve cavity of the valve cover 42 flows out through the liquid outlet hole 421 of the valve cover 42, and if the liquid flows in the opposite direction, the diaphragm body 431 is pressed.
  • the small through hole 412 of the valve body is blocked, and the liquid is discharged and sucked in one direction.
  • the multi-section oblique axis 50 may be two or more segments according to the number of the pipe diaphragm pump stages, as shown in FIG. 13B, FIG. 15A, FIG. 15B.
  • the multi-section oblique axis 50 includes the first oblique An off-axis 51 and a second skew-off shaft 52, wherein the first skew-off shaft 51 includes an inclined cylinder 511 and a reduced-diameter shaft 512 having a diameter smaller than the inclined cylinder 511, and is disposed on the reduced-diameter shaft 512 There is a key slot 5121.
  • the upper end of the inclined cylinder 511 is provided with a first shoulder 5111 and a second shoulder 5112 for respectively limiting the first bearing 71 and the third bearing 73.
  • the first skew axis 51 is housed within the cylindrical cavities 112, 122 of the pump casing.
  • the second oblique axis 52 includes a cylindrical body 521 at one end thereof and an inclined cylinder 522 at the other end thereof, and a key groove 5221 is provided on the inner hole wall thereof, and the second oblique axis 52 is connected to the first by a key.
  • the first balance wheel 61 and the second balance wheel 62 are respectively mounted on the inclined cylinder 511 of the first oblique axis 51 and the inclined cylinder 522 of the second oblique axis 52.
  • One end of the first skew axis 51 of the multi-segment oblique axis 50 is supported by the first bearing 71, and one end of the second skew shaft 52 is supported by the second bearing 72.
  • the balance 60 has the same structure as the first embodiment, and includes a disk 61, a flange 62 and a cover 63.
  • the disk 61 is provided with a bearing hole 611.
  • a third bearing 73 is fixed in the bearing hole 611 by a cover plate 63, and the flange 62 extends outward from the center of the disk-shaped body 61.
  • the first balance wheel 61 and the second balance wheel 62 are respectively supported by a third bearing 73 housed in the bearing holes 6111, 6211.
  • the phase difference between the two balance wheels 60 is 180 0 /N, where N is the number of balance wheels.
  • the number of stages of the pipeline diaphragm pump is two, and the phase difference between the balance wheels 60 for

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Abstract

A pipeline diaphragm pump. The pipeline diaphragm pump is provided with a pump housing (10). A cylindrical inner cavity (10A) is formed in the pump housing (10). Multiple arc-shaped pipeline accommodating cavities (10B) are formed in the side wall of the cylindrical inner cavity (10A). An elastic hose (30) is disposed in each of the multiple pipeline accommodating cavities (10B). The two ends of each elastic hose (30) are respectively connected to a liquid input pipe connector (21) and a liquid output pipe connector (22). A one-way valve (40) is disposed at each of the two ends of each elastic hose (30). An inclined offset shaft (50) is disposed in the pump housing (10). The outer portion of the inclined offset shaft (50) is connected to a swing wheel (60) by means of a third bearing (73). A flange (62) is disposed on the outer side of the swing wheel (60) and extends to a position between the elastic hoses (30). When the inclined offset shaft (50) is driven by a motor to rotate, the swing wheel (60) is made to do cone swinging, the elastic hose (30) is extruded or released by means of the flange (62) of the swing wheel (60), and liquid is discharged out and sucked in one direction by means of the one-way valve (40). The pipeline diaphragm pump can be manufactured into a single stage or multiple stages and has the characteristics of being good in liquid flow state, high in work efficiency, convenient to clean and disinfect, long in service life, low in cost, easy to produce and manufacture and the like.

Description

管道隔膜泵Pipe diaphragm pump 【技术领域】[Technical Field]
本发明涉及液体泵,特别是涉及一种结构及制造简单,使用寿命长,生产成本低的管道隔膜泵。The invention relates to a liquid pump, in particular to a pipeline diaphragm pump which is simple in structure, simple in manufacture, long in service life and low in production cost.
【背景技术】【Background technique】
泵是一种输送液体或使液体增压的机械。它将原动机的机械能或其他外部能量传送给液体,使液体能量增加。泵广泛应用于输送水、油、酸碱液、乳化液、悬乳液和液态金属等液体,也可输送液、气混合物及含悬浮固体物的液体。传统的泵包括离心泵、隔膜泵、活塞泵,蠕动泵等。在化工、食品、制药、生物工程等领域,对流量脉动和流量精度有较高要求,而传统泵无法完全满足要求,使用中无法保证产品质量。传统的蠕动泵(管道泵)是通过对管道的压死点移动吸入或排出液体,其虽具有便于清洗消毒,成本低的特点,但由于管道压死点受力大且易于疲劳,导致其使用寿命低,且其具有流态差等缺陷。传统隔膜泵虽流态好,寿命较蠕动泵长,但制造复杂,成本高,且不利于清洗消毒。A pump is a machine that delivers or pressurizes a liquid. It transfers the mechanical energy of the prime mover or other external energy to the liquid, increasing the energy of the liquid. Pumps are widely used to transport liquids such as water, oil, acid and alkali, emulsions, suspoemulsions and liquid metals. They can also transport liquids, gas mixtures and liquids containing suspended solids. Conventional pumps include centrifugal pumps, diaphragm pumps, piston pumps, peristaltic pumps, and the like. In the fields of chemical, food, pharmaceutical, bioengineering, etc., there are high requirements for flow pulsation and flow accuracy, while conventional pumps cannot fully meet the requirements, and product quality cannot be guaranteed during use. The traditional peristaltic pump (pipe pump) sucks or discharges liquid through the crushing point of the pipe. Although it has the characteristics of easy cleaning and disinfection and low cost, it is used due to the force and fatigue of the crushing point of the pipe. The life is low, and it has defects such as poor flow. Although the traditional diaphragm pump has a good fluidity and a longer life than a peristaltic pump, it is complicated to manufacture, high in cost, and is not conducive to cleaning and disinfection.
【发明内容】[Summary of the Invention]
本发明旨在解决上述问题,而提供一种液体流态好,工作效率高,便于清洗消毒,使用寿命长,成本低,易于生产制造的管道隔膜泵。The invention aims to solve the above problems, and provides a pipeline diaphragm pump which has good liquid flow state, high work efficiency, convenient cleaning and disinfection, long service life, low cost and easy manufacture.
为实现上述目的,本发明提供一种管道隔膜泵,该管道隔膜泵设有泵壳,该泵壳内具有圆柱状内腔,在该圆柱状内腔的侧壁上设有四个内凹的弧形管道容置腔,在所述四个管道容置腔内各设有一条弹性软管,同一平面的两根弹性软管之间的相位差为180度,不同平面之间的两根弹性软管之间的相位差为90度,在泵壳外部连接有液体输入管接头及液体输出管接头,各弹性软管的两端分别与所述液体输入管接头及液体输出管接头密封 连接,液体输入管接头和液体输出管接头与所述的四根弹性软管相连通,且各弹性软管的两端密封连接有一个单向阀,在泵壳的内腔内设有斜偏轴,所述斜偏轴与电机相连接,该斜偏轴外部通过第三轴承连接摆轮,该摆轮的摆轮主体外侧设有凸缘,该凸缘延伸至所述管道容置腔内的四条弹性软管之间,当电机带动斜偏轴转动时,使得摆轮作圆锥摆动,在摆动过程中通过凸缘挤压或松开所述弹性软管,使得液体通过单向阀被单向排出和吸入,四根相位不同的弹性软管内的液体通过液体输出管接头汇流输出,四根相位不同的弹性软管内的液体通过液体输入管接头汇流输入。In order to achieve the above object, the present invention provides a pipeline diaphragm pump, which is provided with a pump casing having a cylindrical inner cavity therein, and four concave portions are provided on a side wall of the cylindrical inner cavity. The arc-shaped duct accommodating chamber is provided with an elastic hose in each of the four duct accommodating cavities, and the phase difference between the two elastic hoses on the same plane is 180 degrees, and two elasticities between different planes The phase difference between the hoses is 90 degrees, and a liquid input pipe joint and a liquid output pipe joint are connected outside the pump casing, and both ends of each elastic hose are respectively sealed with the liquid input pipe joint and the liquid output pipe joint. The connection, the liquid input pipe joint and the liquid output pipe joint communicate with the four elastic hoses, and a sealing valve is integrally connected at both ends of each elastic hose, and a diagonal deviation is arranged in the inner cavity of the pump casing a shaft connected to the motor, the outer portion of the inclined shaft being connected to the balance by a third bearing, the outer side of the balance body of the balance being provided with a flange extending into the duct receiving cavity Between the four elastic hoses, when the motor drives the oblique axis to rotate, the balance wheel swings in a cone, and the elastic hose is squeezed or loosened by the flange during the swinging process, so that the liquid is discharged one way through the one-way valve. And inhalation, the liquid in the four flexible hoses with different phases is connected through the liquid output pipe joint, and the liquid in the four flexible hoses with different phases is connected through the liquid input pipe joint.
泵壳由第一壳体和第二壳体对合连接而成,该第一壳体和第二壳体为矩形块状体,第一壳体和第二壳体的一端中央分别设有轴承孔,该轴承孔内分别装有第一轴承和第二轴承,第一壳体和第二壳体位于所述轴承孔内侧设有圆柱形腔体,该圆柱形腔体外侧设有弧形槽体,第一壳体和第二壳体的圆柱形半腔体对合形成圆柱状内腔,第一壳体和第二壳体的弧形槽体对合形成所述管道容置腔。The pump casing is formed by the first casing and the second casing being connected to each other. The first casing and the second casing are rectangular block bodies, and the first casing and the second casing are respectively provided with bearings at the center of one end thereof. a first bearing and a second bearing are respectively disposed in the bearing hole, and the first housing and the second housing are disposed inside the bearing hole to be provided with a cylindrical cavity, and the outer side of the cylindrical cavity is provided with an arc groove The cylindrical half-cavities of the first housing and the second housing are combined to form a cylindrical inner cavity, and the arcuate grooves of the first housing and the second housing are coupled to form the duct receiving cavity.
液体输入管接头及液体输出管接头是与所述泵壳的侧面形状相对应的条块状体,其设有带外伸接头的一端封闭的主通道和位于其两端且与所述主通道连通的四个弹性软管接口。The liquid input pipe joint and the liquid output pipe joint are strip-shaped bodies corresponding to the side shape of the pump casing, and are provided with a main passage closed at one end with an overhanging joint and at both ends thereof and the main passage Four flexible hose connections for communication.
斜偏轴包括位于两端的两段同轴线的圆柱体和位于两段圆柱体之间的倾斜圆柱体,该倾斜圆柱体上端设有第一凸肩、第二凸肩,倾斜圆柱体下端设有内凹的台阶,该倾斜圆柱体的轴线与两段圆柱体的轴线相交于圆柱状内腔的中部。The oblique axis includes a cylindrical body of two coaxial lines at both ends and an inclined cylinder between the two cylinders. The upper end of the inclined cylinder is provided with a first shoulder and a second shoulder, and the lower end of the inclined cylinder is provided. There is a concave step, the axis of the inclined cylinder intersecting the axis of the two cylinders in the middle of the cylindrical inner cavity.
摆轮包括盘状体、凸缘及盖板,其中,所述盘状体为设有轴承孔的圆柱形盘状体,轴承孔内通过盖板固定有第三轴承,所述凸缘由盘状体中央向外延伸。The balance wheel comprises a disc-shaped body, a flange and a cover plate, wherein the disc-shaped body is a cylindrical disc-shaped body provided with a bearing hole, and a third bearing is fixed in the bearing hole through the cover plate, and the flange is formed by a disk shape The center of the body extends outward.
斜偏轴两端分别由所述第一轴承和第二轴承支承,所述摆轮由装在轴承孔内的第三轴承支承,所述第三轴承由斜偏轴的第二凸肩限位,所述第 一轴承和第二轴承分别由第一凸肩和台阶限位。The two ends of the oblique axis are respectively supported by the first bearing and the second bearing, the balance wheel is supported by a third bearing mounted in the bearing hole, and the third bearing is limited by the second shoulder of the oblique axis , said A bearing and a second bearing are respectively limited by the first shoulder and the step.
所述弹性软管的外部缠绕有高强度纤维绳,高强度纤维绳内浸入有润滑脂。The outer portion of the elastic hose is wound with a high-strength fiber rope, and the high-strength fiber rope is impregnated with grease.
单向阀包括阀体、阀盖和膜片,其中,阀体的一侧设有下凹的弧面,另一侧设有进液孔,在弧面与进液孔之间布满小通孔,阀体的外侧面呈弧面,所述阀盖的一端设有出液孔,阀盖与阀体对合连接,所述膜片由圆形膜片体和连接柱构成,其连接柱与阀盖相连接,其膜片体装在阀体的弧面上。The one-way valve comprises a valve body, a valve cover and a diaphragm, wherein one side of the valve body is provided with a concave curved surface, and the other side is provided with a liquid inlet hole, and a small passage is filled between the curved surface and the liquid inlet hole The hole has a curved surface on the outer side surface of the valve body, and one end of the valve cover is provided with a liquid outlet hole, and the valve cover is connected with the valve body. The diaphragm is composed of a circular diaphragm body and a connecting column, and the connecting column is formed. Connected to the bonnet, the diaphragm body is mounted on the curved surface of the valve body.
本发明还提供了一种多级管道隔膜泵,其特征在于,该管道隔膜泵设有泵壳,该泵壳内具有圆柱状内腔,在该圆柱状内腔的侧壁上设有多组且每组含四个内凹的弧形管道容置腔,在所述多个管道容置腔内各设有一条弹性软管,在泵壳外部连接有液体输入管接头及液体输出管接头,各弹性软管的两端分别与所述液体输入管接头及液体输出管接头相连接,液体输入管接头和液体输出管接头与所述的多根弹性软管密封连接,且各弹性软管的两端密封连接有一个单向阀,在泵壳的内腔内设有多节斜偏轴,所述多节斜偏轴相互连接并与电机相连接,多节斜偏轴外部通过第三轴承各连接有一个摆轮,多个摆轮之间的相位差为
Figure PCTCN2016104781-appb-000001
其中N为摆轮的个数,该摆轮的摆轮主体外侧设有凸缘,该凸缘延伸至所述一组管道容置腔内的四条弹性软管之间,当电机带动斜偏轴转动时,使得摆轮作圆锥摆动,在摆动过程中通过凸缘挤压或松开所述弹性软管,使得液体通过单向阀被单向排出和吸入,多根弹性软管内的液体通过液体输出管接头汇流输出,多个弹性软管内的液体通过液体输入管接头汇流输入。
The invention also provides a multi-stage pipeline diaphragm pump, characterized in that the pipeline diaphragm pump is provided with a pump casing, the pump casing has a cylindrical inner cavity, and a plurality of groups are arranged on the side wall of the cylindrical inner cavity And each group comprises four concave arc-shaped duct accommodating cavities, one elastic hose is arranged in each of the plurality of pipeline accommodating cavities, and a liquid input pipe joint and a liquid output pipe joint are connected outside the pump casing, Two ends of each elastic hose are respectively connected to the liquid input pipe joint and the liquid output pipe joint, and the liquid input pipe joint and the liquid output pipe joint are sealingly connected with the plurality of elastic hoses, and each elastic hose is The two ends are sealed and connected with a one-way valve, and a multi-section oblique axis is arranged in the inner cavity of the pump casing, the multi-section oblique-bias shafts are connected to each other and connected to the motor, and the multi-section oblique-axis externally passes through the third bearing Each connection has a balance wheel, and the phase difference between the plurality of balance wheels is
Figure PCTCN2016104781-appb-000001
Where N is the number of balance wheels, and the balance body of the balance wheel is provided with a flange outside, and the flange extends between the four elastic hoses in the set of pipe receiving cavities, when the motor drives the oblique axis When rotating, the balance wheel is oscillated in a cone shape, and the elastic hose is squeezed or loosened by the flange during the swinging process, so that the liquid is discharged and sucked in one direction through the one-way valve, and the liquid in the plurality of elastic hoses is discharged through the liquid. The pipe joints confluent output, and the liquid in the plurality of elastic hoses is connected through the liquid input pipe joint.
泵壳由第一壳体,第二壳体及位于第一壳体和第二壳体之间的至少一个中间壳体对合连接而成,该第一壳体、第二壳体及中间壳体为块状体,第一壳体和第二壳体的一端中央分别设有轴承孔,该轴承孔内分别装有第一轴承和第二轴承,第一壳体、第二壳体及中间壳体位于所述轴承孔内侧设有相互对合的圆柱形腔体,该圆柱形腔体外侧设有多条弧形槽体,第一壳 体、第二壳体、中间壳体的圆柱形腔体对合形成圆柱状内腔,第一壳体与中间壳体的弧形槽体及第二壳体与中间壳体的弧形槽体对合形成所述管道容置腔。The pump casing is formed by a first casing, a second casing and at least one intermediate casing located between the first casing and the second casing, the first casing, the second casing and the intermediate casing The body is a block body, and one ends of the first housing and the second housing are respectively provided with bearing holes, and the bearing holes are respectively provided with a first bearing and a second bearing, the first housing, the second housing and the middle The housing is located inside the bearing hole and is provided with cylindrical cavities which are opposite to each other. The outer side of the cylindrical cavity is provided with a plurality of arc-shaped troughs, the first shell The cylindrical cavity of the body, the second casing and the intermediate casing are combined to form a cylindrical inner cavity, the arcuate groove body of the first casing and the intermediate casing, and the arcuate groove body of the second casing and the intermediate casing The pairing forms the duct receiving cavity.
圆柱形腔体与第一壳体、第二壳体的轴承孔及中间壳体同轴线,所述弧形槽体由弧形的槽体主体及位于槽体主体两端的转折连接部构成,其中,所述转折连接部延伸至所述第一壳体、第二壳体及中间壳体的外表面,所述槽体主体与第一壳体、第二壳体的轴承孔及中间壳体同轴线。The cylindrical cavity is coaxial with the bearing hole of the first casing, the second casing and the intermediate casing, and the arcuate groove body is composed of an arc-shaped groove body and a turning connection portion at both ends of the body of the groove body. Wherein the turning connection portion extends to an outer surface of the first casing, the second casing and the intermediate casing, the groove body and the bearing hole and the intermediate casing of the first casing and the second casing Coaxial.
液体输入管接头及液体输出管接头是与所述泵壳的侧面形状相对应的条块状体,其设有带外伸接头的一端封闭的主通道和位于其一侧且与所述主通道连通的4×N个弹性软管接口,其中N为摆轮的个数。The liquid input pipe joint and the liquid output pipe joint are strip-shaped bodies corresponding to the side shape of the pump casing, and are provided with a main passage closed at one end with an overhang joint and on one side thereof and the main passage Connected 4 x N flexible hose connections, where N is the number of balances.
多节斜偏轴至少包括第一斜偏轴和第二斜偏轴,其中,所述第一斜偏轴包括倾斜圆柱体和之一体的缩径轴,在缩径轴上设有键槽,该倾斜圆柱体上端设有第一凸肩、第二凸肩,该第一斜偏轴装在泵壳的圆柱形腔体内;所述第二斜偏轴包括位于其一端的圆柱体和位于其另一端的倾斜圆柱体,在其内孔壁上设有键槽,第二斜偏轴通过键连接于第一斜偏轴的缩径轴上,在第一斜偏轴和第二斜偏轴上分别装有第一摆轮和第二摆轮。The multi-section skew axis includes at least a first skew axis and a second skew axis, wherein the first skew axis includes an inclined cylinder and a reduced diameter shaft of one body, and a key groove is provided on the reduced diameter shaft, The upper end of the inclined cylinder is provided with a first shoulder and a second shoulder. The first oblique shaft is mounted in the cylindrical cavity of the pump casing; the second oblique axis includes a cylinder at one end thereof and another The inclined cylinder at one end is provided with a key groove on the inner wall of the hole, and the second oblique axis is connected to the reduced diameter shaft of the first oblique axis by a key, respectively on the first oblique axis and the second oblique axis A first balance wheel and a second balance wheel are mounted.
摆轮包括盘状体、凸缘及盖板,其中,所述盘状体为设有轴承孔的圆柱形盘状体,轴承孔内通过盖板固定有第三轴承,所述凸缘由盘状体中央向外延伸。The balance wheel comprises a disc-shaped body, a flange and a cover plate, wherein the disc-shaped body is a cylindrical disc-shaped body provided with a bearing hole, and a third bearing is fixed in the bearing hole through the cover plate, and the flange is formed by a disk shape The center of the body extends outward.
多节斜偏轴的第一斜偏轴的一端由第一轴承支承,第二斜偏轴的一端由第二轴承支承;所述第一摆轮和第二摆轮分别由装在第一斜偏轴和第二斜偏轴上的第三轴承支承。One end of the first oblique axis of the multi-segment oblique axis is supported by the first bearing, and one end of the second oblique axis is supported by the second bearing; the first balance wheel and the second balance wheel are respectively mounted on the first oblique A third bearing support on the off-axis and the second skew axis.
所述弹性软管的外部缠绕有高强度纤维绳,高强度纤维绳内浸入有润滑脂。The outer portion of the elastic hose is wound with a high-strength fiber rope, and the high-strength fiber rope is impregnated with grease.
单向阀包括阀体、阀盖和膜片,其中,阀体的一侧设有下凹的弧面,另一侧设有进液孔,在弧面与进液孔之间布满小通孔,阀体的外侧面呈弧面, 所述阀盖的一端设有出液孔,阀盖与阀体对合连接,所述膜片由圆形膜片体和连接柱构成,其连接柱与阀盖相连接,其膜片体装在阀体的弧面上。The one-way valve comprises a valve body, a valve cover and a diaphragm, wherein one side of the valve body is provided with a concave curved surface, and the other side is provided with a liquid inlet hole, and a small passage is filled between the curved surface and the liquid inlet hole Hole, the outer side of the valve body is curved, One end of the valve cover is provided with a liquid outlet hole, and the valve cover is connected with the valve body. The diaphragm is composed of a circular diaphragm body and a connecting column, and the connecting column is connected with the valve cover, and the diaphragm body is mounted. On the curved surface of the valve body.
本发明的贡献在于,其有效克服了传统蠕动泵和隔膜泵存在的弊端。本发明的管道隔膜泵的多条弹性软管通过具有良好密封性能的单向阀控制回流,所以无须通过压死点阻止液体回流,还由于在弹性软管外部缠绕有高强度纤维绳,阻止了弹性软管的膨胀变形和由于摆轮作用所产生的磨损,且由于在纤维绳中浸入有润滑脂,对弹性软管起到润滑和保护作用,同时大幅提高了弹性软管的耐压能力,并大大提高了软管的使用寿命,降低了设备运营成本。本发明的管道隔膜泵通过斜置的摆轮结构,使得当电机驱动斜偏轴转动时,带动摆轮作圆锥摆动而挤压或松开软管,使得液体通过单向阀被单向排出和吸入,多根相位不同的软管内的液体通过液体输出管接头汇流输出,多根相位不同的软管内的液体通过液体输入管接头汇流输入,实现了流体输送。本发明的管道隔膜泵既可以是单级的,也可以是多级的,因此可实现大流量液体输送。本发明的管道隔膜泵使得液体的流态更好,泵的工作效率更高,且使用寿命更长,工作压力更高。此外,本发明的管道隔膜泵还具有清洗及消毒灭菌方便,结构简单,易于实施,使用范围广等特点。The contribution of the present invention is that it effectively overcomes the drawbacks of conventional peristaltic pumps and diaphragm pumps. The plurality of elastic hoses of the pipeline diaphragm pump of the invention control the backflow through the one-way valve with good sealing performance, so that it is not necessary to prevent the liquid from flowing back through the crushing point, and the high-strength fiber rope is wound on the outside of the elastic hose, thereby preventing The expansion deformation of the elastic hose and the wear due to the action of the balance wheel, and the lubrication of the elastic hose due to the immersion of the grease in the fiber rope, and greatly improving the pressure resistance of the elastic hose, And greatly improve the service life of the hose, reducing the operating costs of the equipment. The pipeline diaphragm pump of the invention adopts an inclined balance wheel structure, so that when the motor drives the oblique axis to rotate, the balance wheel is driven to swing and squeeze or loosen the hose, so that the liquid is discharged and sucked in one direction through the one-way valve. The liquid in the hoses with different phases is converged and outputted through the liquid output pipe joint, and the liquid in the hoses with different phases is confluently input through the liquid input pipe joint, thereby realizing fluid transportation. The pipeline diaphragm pump of the present invention can be either single-stage or multi-stage, thereby enabling high-flow liquid delivery. The pipeline diaphragm pump of the invention makes the flow state of the liquid better, the working efficiency of the pump is higher, the service life is longer, and the working pressure is higher. In addition, the pipeline diaphragm pump of the invention has the advantages of convenient cleaning, sterilization and sterilization, simple structure, easy implementation and wide application range.
【附图说明】[Description of the Drawings]
图1是本发明的实施例1整体结构俯视图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view showing the entire structure of a first embodiment of the present invention.
图2是图1的A向剖视图。Fig. 2 is a cross-sectional view taken along line A of Fig. 1;
图3是图2的B向视图。Figure 3 is a B-direction view of Figure 2 .
图4是图2的C向视图。Fig. 4 is a view taken along line C of Fig. 2;
图5是本发明的实施例1泵壳结构示意图,其中,图5A为第一壳体仰视图,图5B为图5A的D向视图,图5C为图5A的侧视图;图5D为第二壳体俯视图,图5E为图5D的E向视图,图5F为图5D的侧视图。 Figure 5 is a schematic view showing the structure of a pump casing according to Embodiment 1 of the present invention, wherein Figure 5A is a bottom view of the first casing, Figure 5B is a view taken in the direction of D in Figure 5A, Figure 5C is a side view of Figure 5A, and Figure 5D is a second view. The top view of the housing, FIG. 5E is an E-direction view of FIG. 5D, and FIG. 5F is a side view of FIG. 5D.
图6是本发明的实施例1斜偏轴结构剖视图。Fig. 6 is a cross-sectional view showing the oblique axis structure of the first embodiment of the present invention.
图7是本发明的实施例1摆轮结构剖视图。Figure 7 is a cross-sectional view showing the structure of a balance wheel of Embodiment 1 of the present invention.
图8是本发明的实施例1液体输入管接头和液体输出管接头结构示意图,其中,图8A为主视图,图8B为图8A的F向视图。Fig. 8 is a view showing the structure of a liquid input pipe joint and a liquid output pipe joint according to Embodiment 1 of the present invention, wherein Fig. 8A is a front view, and Fig. 8B is a view taken along line F of Fig. 8A.
图9是本发明的实施例2的管道隔膜泵外形图。Fig. 9 is an outline view of a pipe diaphragm pump of a second embodiment of the present invention.
图10是图9的俯视图。Figure 10 is a plan view of Figure 9.
图11是图10的A向视图。Figure 11 is a view taken along the line A in Figure 10 .
图12是图11的B向视图。Figure 12 is a B-direction view of Figure 11 .
图13是本发明的实施例2结构示意图,其中,图13A为图9的俯视图,图13B为图13A的A向视图,图13C为图13B的B向视图。Figure 13 is a plan view of a second embodiment of the present invention, wherein Figure 13A is a plan view of Figure 9, Figure 13B is a view taken along line A of Figure 13A, and Figure 13C is a view taken along line B of Figure 13B.
图14是本发明的实施例2的泵壳结构示意图,其中,图14A为第一壳体剖视图,图14B为图14A的仰视图,图14C为图14B的仰视图,图14D为第二壳体剖视图,图14E为图14C的俯视图,图14F是图14E的俯视图,图14G为中间壳体剖视图,图14H为图14G的俯视图,图14I是图14H的俯视图。Figure 14 is a schematic view showing the structure of a pump casing according to Embodiment 2 of the present invention, wherein Figure 14A is a first casing sectional view, Figure 14B is a bottom view of Figure 14A, Figure 14C is a bottom view of Figure 14B, and Figure 14D is a second casing. Figure 14E is a plan view of Figure 14C, Figure 14F is a plan view of Figure 14E, Figure 14G is a cross-sectional view of the intermediate casing, Figure 14H is a plan view of Figure 14G, and Figure 14I is a top view of Figure 14H.
图15是本发明的实施例2的多节斜偏轴结构示意图,其中,图15A为第一斜偏轴结构示意图,图15B为第二斜偏轴结构示意图。Fig. 15 is a schematic view showing the structure of a multi-segment oblique axis according to a second embodiment of the present invention, wherein Fig. 15A is a schematic view of a first oblique off-axis structure, and Fig. 15B is a schematic view showing a second oblique off-axis structure.
图16是本发明的实施例2的摆轮结构剖视图。Figure 16 is a cross-sectional view showing the structure of a balance wheel according to a second embodiment of the present invention.
图17是本发明的实施例2的单向阀结构剖视图。Figure 17 is a cross-sectional view showing the structure of a check valve according to a second embodiment of the present invention.
图18是本发明的液体输入管接头和液体输出管接头结构示意图,其中,图18A为正视图,图18B为图18A的C向视图。Figure 18 is a schematic view showing the structure of a liquid input pipe joint and a liquid output pipe joint of the present invention, wherein Figure 18A is a front view and Figure 18B is a view taken along line C of Figure 18A.
【具体实施方式】【detailed description】
下列实施例是对本发明的进一步解释和说明,对本发明不构成任何限制。The following examples are intended to further illustrate and explain the present invention and are not to be construed as limiting.
实施例1 Example 1
图1~图12示出了本发明的单级管道隔膜泵的结构,下面结合附图对该单级管道隔膜泵的实施方案作详尽的描述。1 to 12 show the structure of a single-stage pipe diaphragm pump of the present invention, and the embodiment of the single-stage pipe diaphragm pump will be described in detail below with reference to the accompanying drawings.
参阅图1~图4,本发明的管道隔膜泵100包括泵壳10、输入管接头21、液体输出管接头22、弹性软管30、单向阀40、斜偏轴50及摆轮60。Referring to FIGS. 1 through 4, the duct diaphragm pump 100 of the present invention includes a pump casing 10, an input pipe joint 21, a liquid output pipe joint 22, an elastic hose 30, a check valve 40, a skew shaft 50, and a balance wheel 60.
如图5A~图5F所示,所述泵壳10由第一壳体11和第二壳体12对合,并用螺钉紧固而成。所述第一壳体11结构如图5A~图5C所示,该第一壳体11为矩形块状体,在第一壳体11的一端中央设有轴承孔111,该轴承孔111内装有用于支承斜偏轴50的第一轴承71。在第一壳体11上位于所述轴承孔111内侧设有圆柱形半腔体112,该圆柱形半腔体112外侧设有弧形槽体113。所述第二壳体12结构如图5D~图5F所示,该第二壳体12的一端中央设有轴承孔121,该轴承孔121内装有用于支承斜偏轴50的第二轴承72。第二壳体12位于所述轴承孔121内侧设有圆柱形半腔体122,该圆柱形半腔体122外侧设有弧形槽体123。所述圆柱形半腔体112、122与第一壳体和第二壳体的轴承孔111、121具有相同的轴线。所述弧形槽体113、123由弧形的槽体主体1131、1231及位于槽体主体两端的转折连接部1132、1232构成,其中,所述转折连接部1132、1232延伸至所述第一壳体11和第二壳体12的外表面,所述槽体主体1131、1231与第一壳体和第二壳体的轴承孔111、121同轴线。如图2所示,所述第一壳体11和第二壳体12的圆柱形半腔体112、122对合形成圆柱状内腔10A,用于装设斜偏轴50及摆轮60。第一壳体11和第二壳体12的弧形槽体113、123对合形成所述管道容置腔10B,用于装设弹性软管30。As shown in FIGS. 5A to 5F, the pump casing 10 is joined by the first casing 11 and the second casing 12, and is fastened by screws. The structure of the first housing 11 is as shown in FIG. 5A to FIG. 5C. The first housing 11 is a rectangular block body. A bearing hole 111 is disposed in the center of one end of the first housing 11, and the bearing hole 111 is mounted therein. The first bearing 71 supporting the oblique axis 50. A cylindrical half cavity 112 is disposed on the first housing 11 inside the bearing hole 111, and an arcuate groove body 113 is disposed outside the cylindrical half cavity 112. The second housing 12 is configured as shown in FIG. 5D to FIG. 5F. The second housing 12 has a bearing hole 121 at the center of one end thereof. The bearing hole 121 is provided with a second bearing 72 for supporting the skew shaft 50. The second housing 12 is disposed inside the bearing hole 121 and is provided with a cylindrical half cavity 122. The outer side of the cylindrical half cavity 122 is provided with an arc groove body 123. The cylindrical half cavities 112, 122 have the same axes as the bearing holes 111, 121 of the first and second housings. The arcuate troughs 113, 123 are formed by arcuate trough bodies 1131, 1231 and transitional joints 1132, 1232 at the ends of the trough body, wherein the transition joints 1132, 1232 extend to the first The outer surfaces of the housing 11 and the second housing 12 are coaxial with the bearing holes 111, 121 of the first and second housings. As shown in FIG. 2, the cylindrical half chambers 112, 122 of the first housing 11 and the second housing 12 are combined to form a cylindrical inner chamber 10A for mounting the oblique axis 50 and the balance 60. The arcuate grooves 113, 123 of the first casing 11 and the second casing 12 are joined to form the duct receiving chamber 10B for mounting the elastic hose 30.
如图2~图4所示,在泵壳10外部两侧连接有液体输入管接头21及液体输出管接头22,用于连接液体输入管道和液体输出管道。该液体输入管接头21和液体输出管接头22与四根弹性软管30相连通。该液体输入管接头21及液体输出管接头22结构相同。如图8A、图8B所示,所述液体输入管接头21及液体输出管接头22是与所述泵壳10的侧面形状相对应的条块 状体,其内设有主通道211、221,该主通道211、221由液体输入管接头21及液体输出管接头22的一端延伸至另一端近端部,形成一端敞口,另一端封闭的液体通道。主通道211、221的敞口端向外延伸出外伸接头2111、2211,其用于连接外部管道。在液体输入管接头21及液体输出管接头22的另一侧两端设有四个弹性软管接口212、222,四个弹性软管接口212、222与所述主通道211、221相连通,主通道211、221内的液体经四个弹性软管接口212、222进入四根弹性软管30,然后由四根弹性软管30另一端汇流流出。As shown in FIG. 2 to FIG. 4, a liquid input pipe joint 21 and a liquid output pipe joint 22 are connected to both sides of the pump casing 10 for connecting the liquid input pipe and the liquid output pipe. The liquid input pipe joint 21 and the liquid output pipe joint 22 are in communication with the four elastic hoses 30. The liquid input pipe joint 21 and the liquid output pipe joint 22 have the same structure. As shown in FIGS. 8A and 8B, the liquid input pipe joint 21 and the liquid output pipe joint 22 are strips corresponding to the side shape of the pump casing 10. The main body is provided with main passages 211 and 221, and the main passages 211 and 221 extend from one end of the liquid input pipe joint 21 and the liquid output pipe joint 22 to the proximal end of the other end to form an open end and a closed end. Liquid channel. The open ends of the main passages 211, 221 extend outwardly out of the overhang joints 2111, 2211 for connecting the outer tubes. Four elastic hose interfaces 212, 222 are disposed at the other ends of the liquid input pipe joint 21 and the liquid output pipe joint 22, and four elastic hose interfaces 212, 222 are connected to the main passages 211, 221, The liquid in the main passages 211, 221 enters the four elastic hoses 30 via the four elastic hose ports 212, 222, and then flows out from the other ends of the four elastic hoses 30.
如图2~图4所示,在所述四个管道容置腔10B内各设有一条弹性软管30,各弹性软管30的两端分别与所述液体输入管接头21及液体输出管接头22相连接。该软管30由高强度弹性材料,如橡胶、塑胶或硅胶材料制成。本实施例中,为防止该弹性软管30在摆轮60的作用下因反复形变而疲劳受损,在弹性软管30的外部缠绕有高强度纤维绳,使得弹性软管30的外表面由高强度纤维绳所覆盖,不仅保持了弹性软管的弹性,同时增加了弹性软管的强度和耐磨性。为增加摆轮60对弹性软管30施压时的润滑性,在高强度纤维绳内还浸入有润滑脂,对弹性软管30外表面起到润滑作用。因此可将摆轮60对弹性软管30的压损和磨损降到最低。所述四根弹性软管30按不同相位设置,其中,同一平面的两根弹性软管30之间的相位差为180度,不同平面之间的两根弹性软管30之间的相位差为90度,使得摆轮60按顺序施压于各弹性软管30,从而形成持续的液体流入和流出。如图3、图4所示,在各弹性软管30内与所述第一壳体11和第二壳体12的弧形槽体的转折连接部1132、1232相对应的部位各设有一个单向阀40,如图13E及图17所示,本实施例中,所述单向阀40包括阀体41、阀盖42和膜片43。所述阀体41为圆形柱状体,其上侧设有下凹的弧面,其下侧设有进液孔411,在弧面与进液孔411之间布满多个小通孔412,液体经多个小通孔412进入到阀体41另一侧的出液孔421。阀体41的外侧面是与液体 输出管接头22进液口形状相匹配的弧面。所述阀盖42的上端设有出液孔421,阀盖42的下端设有套状腔体,液体经出液孔421进入液体输出管接头22。所述阀盖42的套体卡接在阀体41端部的内凹的台阶处而将两者对合连接。所述膜片43由圆形膜片体431和连接柱432构成,其连接柱432嵌入阀盖42中央的连接孔内,其膜片体431贴合于阀体41的弧面上。当液体进入时,液体顶开膜片体431,经阀盖42的套状腔体由阀盖42的出液孔421流出,而如果液体向相反方向流动时则将膜片体431压紧而堵住阀体的小通孔412,实现了液体单向排出和吸入。As shown in FIG. 2 to FIG. 4, an elastic hose 30 is disposed in each of the four duct accommodating cavities 10B, and two ends of each elastic hose 30 are respectively connected to the liquid input pipe joint 21 and the liquid output pipe. The joints 22 are connected. The hose 30 is made of a high strength elastic material such as rubber, plastic or silicone material. In this embodiment, in order to prevent the elastic hose 30 from being fatigue-damaged due to repeated deformation under the action of the balance wheel 60, a high-strength fiber rope is wound around the outer portion of the elastic hose 30, so that the outer surface of the elastic hose 30 is Covered by high-strength fiber ropes, it not only maintains the elasticity of the elastic hose, but also increases the strength and wear resistance of the elastic hose. In order to increase the lubricity of the balance wheel 60 when the elastic hose 30 is pressed, grease is also immersed in the high-strength fiber rope to lubricate the outer surface of the elastic hose 30. Therefore, the pressure loss and wear of the balance tube 60 to the elastic hose 30 can be minimized. The four elastic hoses 30 are arranged in different phases, wherein the phase difference between the two elastic hoses 30 in the same plane is 180 degrees, and the phase difference between the two elastic hoses 30 between the different planes is At 90 degrees, the balance 60 is pressed in sequence with each of the elastic hoses 30 to form a continuous liquid inflow and outflow. As shown in FIG. 3 and FIG. 4, each of the elastic hoses 30 is provided with a portion corresponding to the turning connection portions 1132 and 1232 of the arcuate groove body of the first casing 11 and the second casing 12, respectively. The check valve 40, as shown in FIG. 13E and FIG. 17, in the present embodiment, the check valve 40 includes a valve body 41, a valve cover 42, and a diaphragm 43. The valve body 41 is a circular columnar body, and has a concave curved surface on the upper side, a liquid inlet hole 411 on the lower side thereof, and a plurality of small through holes 412 between the curved surface and the liquid inlet hole 411. The liquid enters the liquid outlet hole 421 on the other side of the valve body 41 through the plurality of small through holes 412. The outer side of the valve body 41 is a liquid The output pipe joint 22 has a matching arc shape with a matching inlet shape. The upper end of the valve cover 42 is provided with a liquid outlet hole 421. The lower end of the valve cover 42 is provided with a sleeve-shaped cavity, and the liquid enters the liquid output pipe joint 22 through the liquid outlet hole 421. The sleeve of the valve cover 42 is snapped at a concave step at the end of the valve body 41 to connect the two. The diaphragm 43 is composed of a circular diaphragm body 431 and a connecting post 432. The connecting post 432 is embedded in the connecting hole in the center of the valve cover 42, and the diaphragm body 431 is attached to the arc surface of the valve body 41. When the liquid enters, the liquid lifts the diaphragm body 431, and the sleeve cavity of the valve cover 42 flows out through the liquid outlet hole 421 of the valve cover 42, and if the liquid flows in the opposite direction, the diaphragm body 431 is pressed. The small through hole 412 of the valve body is blocked, and the liquid is discharged and sucked in one direction.
如图2、图6所示,在泵壳的内腔10A内设有斜偏轴50,该斜偏轴50两端分别由所述第一轴承71和第二轴承72支承,且该斜偏轴50一端与电机(图中未示出)相连接。所述斜偏轴50由位于两端的两段同轴线的圆柱体51、52及位于两段圆柱体51、52之间的倾斜于两段圆柱体51、52的倾斜圆柱体53一体形成,所述倾斜圆柱体53的轴线与两段圆柱体51、52的轴线相交于圆柱状内腔10A的中部。在所述倾斜圆柱体53上端设有第一凸肩54和第二凸肩55,倾斜圆柱体53下端设有内凹的台阶56,其中,第一凸肩54用于对第一轴承71进行轴向限位,第二凸肩55用于对第三轴承73进行轴向限位,台阶56用于对第二轴承72进行轴向限位。As shown in FIG. 2 and FIG. 6, a tilting shaft 50 is disposed in the inner cavity 10A of the pump casing, and the two ends of the oblique shaft 50 are respectively supported by the first bearing 71 and the second bearing 72, and the skew is biased. One end of the shaft 50 is coupled to a motor (not shown). The oblique axis 50 is integrally formed by two cylindrical coaxial bodies 51 and 52 at both ends and an inclined cylinder 53 inclined between the two cylindrical bodies 51 and 52 between the two cylindrical bodies 51 and 52. The axis of the inclined cylinder 53 intersects the axis of the two cylinders 51, 52 in the middle of the cylindrical inner cavity 10A. A first shoulder 54 and a second shoulder 55 are disposed at an upper end of the inclined cylinder 53. The lower end of the inclined cylinder 53 is provided with a concave step 56. The first shoulder 54 is used for the first bearing 71. The axial limit is used, the second shoulder 55 is used for axially limiting the third bearing 73, and the step 56 is used for axially limiting the second bearing 72.
如图2所示,在所述斜偏轴50外部通过第三轴承73连接有摆轮60,其结构如图7所示,该摆轮60包括盘状体61、凸缘62及盖板63。所述盘状体61为圆柱形盘状体,其内设有轴承孔611,轴承孔611内装有第三轴承73,第三轴承73则通过盖板63用螺钉固定。所述凸缘62为向外侧凸起的轴对称弧形构成,其设于摆轮主体61外侧,并向外延伸至所述管道容置腔10B内的两条弹性软管30之间,用作弹性软管30的施压部件,通过圆锥摆动挤压或松开所述弹性软管30,使得液体通过单向阀被单向排出和吸入。所述摆轮60由装在轴承孔611内的第三轴承73支承。As shown in FIG. 2, a balance 60 is connected to the outside of the oblique shaft 50 via a third bearing 73. The structure is as shown in FIG. 7. The balance 60 includes a disk 61, a flange 62 and a cover 63. . The disk-shaped body 61 is a cylindrical disk-shaped body having a bearing hole 611 therein. The bearing hole 611 is provided with a third bearing 73, and the third bearing 73 is screwed by the cover plate 63. The flange 62 is formed by an axisymmetric arc convex toward the outside, and is disposed outside the balance body 61 and extends outwardly between the two elastic hoses 30 in the duct receiving cavity 10B. As a pressing member of the elastic hose 30, the elastic hose 30 is squeezed or released by a cone swing so that the liquid is discharged and sucked in one direction through the one-way valve. The balance 60 is supported by a third bearing 73 housed in a bearing hole 611.
参阅图2~图4,本发明的管道隔膜泵100在工作时,通过电机驱动斜 偏轴50转动,斜偏轴50则通过第三轴承73使摆轮60作圆锥摆动,摆轮60在摆动过程中通过其凸缘62挤压或松开所述弹性软管30,使得液体通过单向阀40被单向排出和吸入,在此过程中,由于单向阀40的作用,使得弹性软管30内的液体只能单向流动,而无回流问题,因此摆轮的凸缘62在摆动过程中对弹性软管30的挤压或松开无须将弹性软管30压死,且由于弹性软管30外部包覆有纤维绳并浸润有润滑脂,因此可大大延长弹性软管30的使用寿命。且由于四根弹性软管30的相位不同,使得摆轮60按顺序施压于各弹性软管30,从而形成持续的液体流入和流出,四根相位不同的弹性软管30内的液体通过液体输出管接头22汇流输出,并通过液体输入管接头21汇流输入。Referring to Figures 2 to 4, the pipeline diaphragm pump 100 of the present invention is driven by a motor during operation. When the off-axis 50 rotates, the skew shaft 50 swings the balance 60 through the third bearing 73. The balance 60 presses or releases the elastic hose 30 through the flange 62 during the swinging process, so that the liquid passes through. The one-way valve 40 is discharged and sucked in one direction. During this process, due to the action of the one-way valve 40, the liquid in the elastic hose 30 can only flow in one direction without the problem of backflow, so the flange 62 of the balance wheel is The pressing or loosening of the elastic hose 30 during the swinging process does not require the elastic hose 30 to be crushed, and since the elastic hose 30 is covered with a fiber rope and impregnated with grease, the elastic hose 30 can be greatly extended. Service life. And because the phases of the four elastic hoses 30 are different, the balance wheel 60 is sequentially pressed against the respective elastic hoses 30, thereby forming a continuous liquid inflow and outflow, and the liquid in the four elastic hoses 30 having different phases passes through the liquid. The output fitting 22 merges the output and is merged through the liquid input fitting 21 for input.
实施例2Example 2
在实施例1的基础上,本发明的管道隔膜泵也可以制成多级管道隔膜泵,其基本结构同实施例1,所不同的是,可根据管道隔膜泵的流量输送要求设计组装为多级结构,图9~图18给出了多级管道隔膜实施方案。On the basis of Embodiment 1, the pipeline diaphragm pump of the present invention can also be made into a multi-stage pipeline diaphragm pump, and the basic structure thereof is the same as that of Embodiment 1, except that it can be designed and assembled according to the flow conveying requirement of the pipeline diaphragm pump. The stage structure, Figures 9 to 18 show a multi-stage pipe diaphragm embodiment.
如图13A~图13C所示,本发明的多级管道隔膜泵100包括泵壳10、输入管接头21、液体输出管接头22、弹性软管30、单向阀40、斜偏轴50及摆轮60。As shown in FIGS. 13A to 13C, the multistage pipeline diaphragm pump 100 of the present invention includes a pump casing 10, an input pipe joint 21, a liquid output pipe joint 22, an elastic hose 30, a check valve 40, a skew axis 50, and a pendulum. Wheel 60.
所述泵壳10的第一壳体11结构由图14A~图14C示出,第二壳体12结构由图14D~图14F示出,中间壳体13结构由图14G~图14I示出。如图14A~图14I所示,所述泵壳10由第一壳体11,第二壳体12及中间壳体13对合连接而成,其中,中间壳体13连接于第一壳体11和第二壳体12之间,增加中间壳体13可增加管道隔膜泵的级数。该第一壳体11、第二壳体12及中间壳体13为是中间为圆形,两端为矩形的块状体,第一壳体11和第二壳体12的一端中央分别设有轴承孔111、121,该轴承孔111、121内分别装有第一轴承71和第二轴承72。第一壳体11、第二壳体12及中间壳体13上分别设有圆柱形腔体112、122、131,其位于所述轴承孔111、 121内侧,所述圆柱形腔体112、122、131相互对合形成圆柱状内腔10A。该圆柱形腔体112、122、131外侧设有8条弧形槽体113、123、132,该弧形槽体113、132及第二壳体12与中间壳体13的弧形槽体123、132对合形成所述8条管道容置腔10B。所述圆柱形腔体112、122、131与第一壳体、第二壳体的轴承孔111、121及中间壳体13同轴线。所述弧形槽体113、123、132由弧形的槽体主体1131、1231、1321及位于槽体主体两端的转折连接部1132、1232、1322构成,其中,所述转折连接部1132、1232、1322延伸至所述第一壳体11、第二壳体12及中间壳体13的外表面,所述槽体主体1131、1231、1321与第一壳体、第二壳体的轴承孔111、121及中间壳体13同轴线。The structure of the first casing 11 of the pump casing 10 is shown in Figs. 14A to 14C, the structure of the second casing 12 is shown in Figs. 14D to 14F, and the structure of the intermediate casing 13 is shown in Figs. 14G to 14I. As shown in FIG. 14A to FIG. 14I, the pump casing 10 is formed by the first casing 11, the second casing 12 and the intermediate casing 13 being joined to each other, wherein the intermediate casing 13 is connected to the first casing 11 Between the second housing 12 and the addition of the intermediate housing 13 increases the number of stages of the diaphragm pump. The first housing 11, the second housing 12, and the intermediate housing 13 are block-shaped bodies having a circular shape in the middle and rectangular ends. The first housing 11 and the second housing 12 are respectively disposed at the center of one end. The bearing holes 111 and 121 are respectively provided with a first bearing 71 and a second bearing 72 in the bearing holes 111 and 121. The first housing 11, the second housing 12 and the intermediate housing 13 are respectively provided with cylindrical cavities 112, 122, 131, which are located in the bearing hole 111, Inside the 121, the cylindrical cavities 112, 122, 131 are opposed to each other to form a cylindrical inner cavity 10A. The outer sides of the cylindrical cavities 112, 122, 131 are provided with eight arcuate troughs 113, 123, 132, the arcuate troughs 113, 132 and the second casing 12 and the arcuate trough 123 of the intermediate casing 13. And 132 pairs form the eight pipe receiving chambers 10B. The cylindrical cavities 112, 122, 131 are coaxial with the bearing holes 111, 121 of the first housing, the second housing, and the intermediate housing 13. The arcuate troughs 113, 123, and 132 are formed by arc-shaped trough bodies 1131, 1231, and 1321 and turning connection portions 1132, 1232, and 1322 located at both ends of the trough body, wherein the inflection joints 1132, 1232 And extending to the outer surfaces of the first casing 11, the second casing 12 and the intermediate casing 13, the tank body 1131, 1231, 1321 and the bearing holes 111 of the first casing and the second casing , 121 and the intermediate casing 13 are coaxial.
如图18A、图18B所示,所述液体输入管接头21及液体输出管接头22是与所述泵壳10的端面形状相对应的条块状体,其设有主通道211、221和弹性软管接口212、222,所述主通道211、221带有外伸接头且一端封闭。弹性软管接口212、222设于主通道211、221两端,且与所述主通道211、221相连通,根据管道隔膜泵级数的不同,弹性软管接口212、222共设有4×N个,其中N为摆轮60的个数,本实施例中,管道隔膜泵为二级,因此,如图13B所示,弹性软管接口212、222共设有8个。As shown in FIGS. 18A and 18B, the liquid input pipe joint 21 and the liquid output pipe joint 22 are strip-like bodies corresponding to the end face shape of the pump casing 10, and are provided with main passages 211, 221 and elasticity. The hose ports 212, 222 have an overhanging joint and one end is closed. The elastic hose interfaces 212 and 222 are disposed at two ends of the main passages 211 and 221, and communicate with the main passages 211 and 221, and the elastic hose interfaces 212 and 222 are provided with 4× according to the number of the diaphragm pump stages of the pipeline. N, where N is the number of balances 60. In this embodiment, the pipe diaphragm pump is of the second stage. Therefore, as shown in Fig. 13B, eight elastic hose ports 212, 222 are provided.
如图13B、图13C所示,在所述8条管道容置腔10B内各设有一条弹性软管30,各弹性软管30的两端分别与所述液体输入管接头21及液体输出管接头22相连接。该软管30由高强度弹性材料,如橡胶、塑胶或硅胶材料制成。本实施例中,为防止该弹性软管30在摆轮60的作用下因反复形变而疲劳受损,在弹性软管30的外部缠绕有高强度纤维绳,使得弹性软管30的外表面由高强度纤维绳所覆盖,不仅保持了弹性软管的弹性,同时增加了弹性软管的强度和耐磨性。为增加摆轮60对弹性软管30施压时的润滑性,在高强度纤维绳内还浸入有润滑脂,对弹性软管30外表面起到润滑作用。因此可将摆轮60对弹性软管30的压损和磨损降到最低。所述8根 弹性软管之间的相位差为90度,使得摆轮60按顺序施压于各弹性软管30,从而形成持续的液体流入和流出。As shown in FIG. 13B and FIG. 13C, an elastic hose 30 is disposed in each of the eight duct accommodating chambers 10B, and two ends of each elastic hose 30 are respectively connected to the liquid input pipe joint 21 and the liquid output pipe. The joints 22 are connected. The hose 30 is made of a high strength elastic material such as rubber, plastic or silicone material. In this embodiment, in order to prevent the elastic hose 30 from being fatigue-damaged due to repeated deformation under the action of the balance wheel 60, a high-strength fiber rope is wound around the outer portion of the elastic hose 30, so that the outer surface of the elastic hose 30 is Covered by high-strength fiber ropes, it not only maintains the elasticity of the elastic hose, but also increases the strength and wear resistance of the elastic hose. In order to increase the lubricity of the balance wheel 60 when the elastic hose 30 is pressed, grease is also immersed in the high-strength fiber rope to lubricate the outer surface of the elastic hose 30. Therefore, the pressure loss and wear of the balance tube 60 to the elastic hose 30 can be minimized. The 8 The phase difference between the elastic hoses is 90 degrees, so that the balance wheel 60 is sequentially pressed against the respective elastic hoses 30, thereby forming a continuous liquid inflow and outflow.
如图13C所示,在各弹性软管30内与所述第一壳体11和第二壳体12的弧形槽体的转折连接部1132、1232相对应的部位各设有一个单向阀40,如图13C及图17所示,本实施例中,所述单向阀40包括阀体41、阀盖42和膜片43。所述阀体41为圆形柱状体,其上侧设有下凹的弧面,其下侧设有进液孔411,在弧面与进液孔411之间布满多个小通孔412,液体经多个小通孔412进入到阀体41另一侧的出液孔421。阀体41的外侧面是与液体输出管接头22进液口形状相匹配的弧面。所述阀盖42的上端设有出液孔421,阀盖42的下端设有套状腔体,液体经出液孔421进入液体输出管接头22。所述阀盖42的套体卡接在阀体41端部的内凹的台阶处而将两者对合连接。所述膜片43由圆形膜片体431和连接柱432构成,其连接柱432嵌入阀盖42中央的连接孔内,其膜片体431贴合于阀体41的弧面上。当液体进入时,液体顶开膜片体431,经阀盖42的套状腔体由阀盖42的出液孔421流出,而如果液体向相反方向流动时则将膜片体431压紧而堵住阀体的小通孔412,实现了液体单向排出和吸入。As shown in FIG. 13C, a check valve is provided in each elastic hose 30 at a position corresponding to the turning connection portions 1132 and 1232 of the arcuate groove of the first housing 11 and the second housing 12, respectively. 40, as shown in FIG. 13C and FIG. 17, in the present embodiment, the check valve 40 includes a valve body 41, a valve cover 42, and a diaphragm 43. The valve body 41 is a circular columnar body, and has a concave curved surface on the upper side, a liquid inlet hole 411 on the lower side thereof, and a plurality of small through holes 412 between the curved surface and the liquid inlet hole 411. The liquid enters the liquid outlet hole 421 on the other side of the valve body 41 through the plurality of small through holes 412. The outer side of the valve body 41 is a curved surface that matches the shape of the liquid inlet of the liquid delivery fitting 22. The upper end of the valve cover 42 is provided with a liquid outlet hole 421. The lower end of the valve cover 42 is provided with a sleeve-shaped cavity, and the liquid enters the liquid output pipe joint 22 through the liquid outlet hole 421. The sleeve of the valve cover 42 is snapped at a concave step at the end of the valve body 41 to connect the two. The diaphragm 43 is composed of a circular diaphragm body 431 and a connecting post 432. The connecting post 432 is embedded in the connecting hole in the center of the valve cover 42, and the diaphragm body 431 is attached to the arc surface of the valve body 41. When the liquid enters, the liquid lifts the diaphragm body 431, and the sleeve cavity of the valve cover 42 flows out through the liquid outlet hole 421 of the valve cover 42, and if the liquid flows in the opposite direction, the diaphragm body 431 is pressed. The small through hole 412 of the valve body is blocked, and the liquid is discharged and sucked in one direction.
所述多节斜偏轴50根据管道隔膜泵级数可以是两节或多节,如图13B、图15A、图15B所示,本实施例中,该多节斜偏轴50包括第一斜偏轴51和第二斜偏轴52,其中,所述第一斜偏轴51包括倾斜圆柱体511和与之一体且直径小于倾斜圆柱体511的缩径轴512,在缩径轴512上设有键槽5121。该倾斜圆柱体511上端设有第一凸肩5111、第二凸肩5112,分别用于第一轴承71、第三轴承73的限位。该第一斜偏轴51装在泵壳的圆柱形腔体112、122内。所述第二斜偏轴52包括位于其一端的圆柱体521和位于其另一端的倾斜圆柱体522,在其内孔壁上设有键槽5221,第二斜偏轴52通过键连接于第一斜偏轴51的缩径轴512上,在第一斜偏轴51的倾斜圆柱体511和第二斜偏轴52的倾斜圆柱体522上分别装有第一摆轮61和第二摆轮62。 所述多节斜偏轴50的第一斜偏轴51的一端由第一轴承71支承,第二斜偏轴52的一端由第二轴承72支承。The multi-section oblique axis 50 may be two or more segments according to the number of the pipe diaphragm pump stages, as shown in FIG. 13B, FIG. 15A, FIG. 15B. In the embodiment, the multi-section oblique axis 50 includes the first oblique An off-axis 51 and a second skew-off shaft 52, wherein the first skew-off shaft 51 includes an inclined cylinder 511 and a reduced-diameter shaft 512 having a diameter smaller than the inclined cylinder 511, and is disposed on the reduced-diameter shaft 512 There is a key slot 5121. The upper end of the inclined cylinder 511 is provided with a first shoulder 5111 and a second shoulder 5112 for respectively limiting the first bearing 71 and the third bearing 73. The first skew axis 51 is housed within the cylindrical cavities 112, 122 of the pump casing. The second oblique axis 52 includes a cylindrical body 521 at one end thereof and an inclined cylinder 522 at the other end thereof, and a key groove 5221 is provided on the inner hole wall thereof, and the second oblique axis 52 is connected to the first by a key. On the reduced diameter shaft 512 of the oblique off-axis 51, the first balance wheel 61 and the second balance wheel 62 are respectively mounted on the inclined cylinder 511 of the first oblique axis 51 and the inclined cylinder 522 of the second oblique axis 52. . One end of the first skew axis 51 of the multi-segment oblique axis 50 is supported by the first bearing 71, and one end of the second skew shaft 52 is supported by the second bearing 72.
如图13B及图16所示,所述摆轮60结构同实施例1,其包括盘状体61、凸缘62及盖板63,其中,所述盘状体61为设有轴承孔611的圆柱形盘状体,轴承孔611内通过盖板63固定有第三轴承73,所述凸缘62由盘状体61中央向外延伸。所述第一摆轮61和第二摆轮62分别由装在轴承孔6111、6211内的第三轴承73支承。所述两个摆轮60之间的相位差为1800/N,其中N为摆轮的个数,本实施例中,管道隔膜泵的级数为二级,摆轮60之间的相位差为
Figure PCTCN2016104781-appb-000002
As shown in FIG. 13B and FIG. 16, the balance 60 has the same structure as the first embodiment, and includes a disk 61, a flange 62 and a cover 63. The disk 61 is provided with a bearing hole 611. In the cylindrical disk-like body, a third bearing 73 is fixed in the bearing hole 611 by a cover plate 63, and the flange 62 extends outward from the center of the disk-shaped body 61. The first balance wheel 61 and the second balance wheel 62 are respectively supported by a third bearing 73 housed in the bearing holes 6111, 6211. The phase difference between the two balance wheels 60 is 180 0 /N, where N is the number of balance wheels. In this embodiment, the number of stages of the pipeline diaphragm pump is two, and the phase difference between the balance wheels 60 for
Figure PCTCN2016104781-appb-000002
如图13B、图13C所示,当电机带动两节斜偏轴50转动时,使得摆轮60作圆锥摆动,在摆动过程中通过凸缘62挤压或松开所述弹性软管30,使得液体通过单向阀被单向排出和吸入,8根弹性软管30内的液体通过液体输出管接头22汇流输出,多个弹性软管30内的液体通过液体输入管接头21汇流输入。As shown in FIG. 13B and FIG. 13C, when the motor drives the two oblique axes 50 to rotate, the balance 60 is caused to swing in a cone, and the elastic hose 30 is pressed or loosened by the flange 62 during the swinging process. The liquid is discharged and sucked in one direction through the one-way valve, and the liquid in the eight elastic hoses 30 is converged and outputted through the liquid output pipe joint 22, and the liquid in the plurality of elastic hoses 30 is merged and input through the liquid input pipe joint 21.
尽管通过以上实施例对本发明进行了揭示,但本发明的保护范围并不局限于此,在不偏离本发明构思的条件下,对以上各构件所做的变形、替换等均将落入本发明的权利要求范围内。 Although the present invention has been disclosed by the above embodiments, the scope of the present invention is not limited thereto, and variations, substitutions, and the like of the above components will fall within the scope of the present invention. Within the scope of the claims.

Claims (14)

  1. 一种管道隔膜泵,其特征在于,该管道隔膜泵(100)设有泵壳(10),该泵壳(10)内具有圆柱状内腔(10A),在该圆柱状内腔(10A)的侧壁上设有四个内凹的弧形管道容置腔(10B),在所述四个管道容置腔(10B)内各设有一条弹性软管(30),同一平面的两根弹性软管(30)之间的相位差为180度,不同平面之间的两根弹性软管(30)之间的相位差为90度,在泵壳(10)外部连接有液体输入管接头(21)及液体输出管接头(22),各弹性软管(30)的两端分别与所述液体输入管接头(21)及液体输出管接头(22)密封连接,液体输入管接头(21)和液体输出管接头(22)与所述的四根弹性软管(30)相连通,且各弹性软管(30)的两端各密封连接有一个单向阀(40),在泵壳的内腔(10A)内设有斜偏轴(50),所述斜偏轴(50)与电机相连接,该斜偏轴(50)外部通过第三轴承(73)连接摆轮(60),该摆轮(60)的摆轮主体(61)外侧设有凸缘(62),该凸缘(62)延伸至所述管道容置腔(10B)内的四条弹性软管(30)之间,当电机带动斜偏轴(50)转动时,使得摆轮(60)作圆锥摆动,在摆动过程中通过凸缘(62)挤压或松开所述弹性软管(30),使得液体通过单向阀被单向排出和吸入,四根相位不同的弹性软管(30)内的液体通过液体输出管接头(22)汇流输出,四根相位不同的弹性软管(30)内的液体通过液体输入管接头(21)汇流输入。A pipeline diaphragm pump, characterized in that the pipeline diaphragm pump (100) is provided with a pump casing (10) having a cylindrical inner cavity (10A) in the cylindrical inner cavity (10A) The side wall is provided with four concave curved duct accommodating cavities (10B), and one elastic hose (30) is arranged in each of the four duct accommodating cavities (10B), two of the same plane The phase difference between the elastic hoses (30) is 180 degrees, the phase difference between the two elastic hoses (30) between the different planes is 90 degrees, and the liquid input pipe joint is connected outside the pump casing (10). (21) and a liquid output pipe joint (22), two ends of each elastic hose (30) are respectively sealedly connected with the liquid input pipe joint (21) and the liquid output pipe joint (22), and the liquid input pipe joint (21) And the liquid output pipe joint (22) communicates with the four elastic hoses (30), and each of the elastic hoses (30) is sealedly connected with a one-way valve (40) at both ends thereof, in the pump casing The inner cavity (10A) is provided with a skew axis (50) connected to the motor, and the outer side of the oblique axis (50) is connected to the balance wheel (60) through the third bearing (73). a balance flange (62) on the outer side of the balance body (61) of the balance wheel (60) The flange (62) extends between the four elastic hoses (30) in the duct accommodating chamber (10B), and when the motor drives the tilting shaft (50) to rotate, the balance wheel (60) is oscillated The elastic hose (30) is squeezed or loosened by the flange (62) during the swinging process, so that the liquid is discharged and sucked in one direction through the one-way valve, and the four flexible hoses (30) of different phases are The liquid is discharged through the liquid output pipe joint (22), and the liquid in the four flexible hoses (30) of different phases is connected to the liquid through the liquid inlet pipe joint (21).
  2. 一种多级管道隔膜泵,其特征在于,该管道隔膜泵(100)设有泵壳(10),该泵壳(10)内具有圆柱状内腔(10A),在该圆柱状内腔(10A)的侧壁上设有多组且每组含四个内凹的弧形管道容置腔(10B),在所述多个管道容置腔(10B)内各设有一条弹性软管(30),在泵壳(10)外部连接有液体输入管接头(21)及液体输出管接头(22),各弹性软管(30)的两端分别与所述液体输入管接头(21)及液体输出管接头(22)相连接, 液体输入管接头(21)和液体输出管接头(22)与所述的多根弹性软管(30)密封连接,且各弹性软管(30)的两端各密封连接有一个单向阀(40),在泵壳的内腔(10A)内设有多节斜偏轴(50),所述多节斜偏轴(50)相互连接并与电机相连接,多节斜偏轴(50)外部通过第三轴承(73)各连接有一个摆轮(60),多个摆轮(60)之间的相位差为
    Figure PCTCN2016104781-appb-100001
    其中N为摆轮的个数,该摆轮(60)的摆轮主体(61)外侧设有凸缘(62),该凸缘(62)延伸至所述一组管道容置腔(10B)内的四条弹性软管(30)之间,当电机带动斜偏轴(50)转动时,使得摆轮(60)作圆锥摆动,在摆动过程中通过凸缘(62)挤压或松开所述弹性软管(30),使得液体通过单向阀被单向排出和吸入,多根弹性软管(30)内的液体通过液体输出管接头(22)汇流输出,多个弹性软管(30)内的液体通过液体输入管接头(21)汇流输入。
    A multi-stage pipeline diaphragm pump, characterized in that the pipeline diaphragm pump (100) is provided with a pump casing (10) having a cylindrical inner cavity (10A) therein, in the cylindrical inner cavity ( 10A) is provided with a plurality of sets of four concave arc-shaped duct accommodating cavities (10B), and each of the plurality of duct accommodating cavities (10B) is provided with an elastic hose ( 30) a liquid input pipe joint (21) and a liquid output pipe joint (22) are connected outside the pump casing (10), and two ends of each elastic hose (30) are respectively connected with the liquid input pipe joint (21) and The liquid output pipe joint (22) is connected, the liquid input pipe joint (21) and the liquid output pipe joint (22) are sealingly connected with the plurality of elastic hoses (30), and two of the elastic hoses (30) A check valve (40) is connected to each end of the seal, and a plurality of oblique axes (50) are arranged in the inner cavity (10A) of the pump casing, and the multi-section oblique axes (50) are connected to each other and to the motor. Connecting, the outer portion of the multi-section oblique axis (50) is connected to a balance wheel (60) through a third bearing (73), and the phase difference between the plurality of balance wheels (60) is
    Figure PCTCN2016104781-appb-100001
    Where N is the number of balance wheels, and the balance body (61) of the balance wheel (60) is provided with a flange (62) outside, and the flange (62) extends to the set of pipe receiving chambers (10B) Between the four elastic hoses (30), when the motor drives the oblique axis (50) to rotate, the balance wheel (60) is oscillated in a cone, and is squeezed or loosened by the flange (62) during the swinging process. The elastic hose (30) is such that the liquid is discharged and sucked in one direction through the one-way valve, and the liquid in the plurality of elastic hoses (30) is combined and outputted through the liquid output pipe joint (22), and the plurality of elastic hoses (30) The liquid inside is confluently fed through the liquid inlet fitting (21).
  3. 如权利要求1所述的管道隔膜泵,其特征在于,所述泵壳(10)由第一壳体(11)和第二壳体(12)对合连接而成,该第一壳体(11)和第二壳体(12)为矩形块状体,第一壳体(11)和第二壳体(12)的一端中央分别设有轴承孔(111、121),该轴承孔(111、121)内分别装有第一轴承(71)和第二轴承(72),第一壳体(11)和第二壳体(12)位于所述轴承孔(111、121)内侧设有圆柱形腔体(112、122),该圆柱形腔体(112、122)外侧设有弧形槽体(113、123),第一壳体(11)和第二壳体(12)的圆柱形半腔体(112、122)对合形成圆柱状内腔(10A),第一壳体(11)和第二壳体(12)的弧形槽体(113、123)对合形成所述管道容置腔(10B)。The pipeline diaphragm pump according to claim 1, wherein the pump casing (10) is formed by abutting a first casing (11) and a second casing (12), the first casing ( 11) and the second housing (12) is a rectangular block body, and the first end of the first housing (11) and the second housing (12) are respectively provided with bearing holes (111, 121), and the bearing holes (111) , 121) respectively equipped with a first bearing (71) and a second bearing (72), wherein the first housing (11) and the second housing (12) are located inside the bearing hole (111, 121) with a cylinder a cavity (112, 122) having an outer side of the cylindrical cavity (112, 122) with an arcuate groove (113, 123), a cylindrical shape of the first casing (11) and the second casing (12) The half cavities (112, 122) are merged to form a cylindrical inner cavity (10A), and the arcuate troughs (113, 123) of the first casing (11) and the second casing (12) are combined to form the pipe. The chamber (10B) is accommodated.
  4. 如权利要求2所述的多级管道隔膜泵,其特征在于,所述泵壳(10)由第一壳体(11),第二壳体(12)及位于第一壳体(11)和第二壳体(12)之间的至少一个中间壳体(13)对合连接而成,该第一壳体(11)、第二壳体(12)及中间壳体(13)为块状体,第一壳体(11)和第二壳体(12) 的一端中央分别设有轴承孔(111、121),该轴承孔(111、121)内分别装有第一轴承(71)和第二轴承(72),第一壳体(11)、第二壳体(12)及中间壳体(13)位于所述轴承孔(111、121)内侧设有相互对合的圆柱形腔体(112、122、131),该圆柱形腔体(112、122、131)外侧设有多条弧形槽体(113、123、132),第一壳体(11)、第二壳体(12)、中间壳体(13)的圆柱形腔体(112、122、131)对合形成圆柱状内腔(10A),第一壳体(11)与中间壳体(13)的弧形槽体(113、132)及第二壳体(12)与中间壳体(13)的弧形槽体(123、132)对合形成所述管道容置腔(10B)。The multi-stage pipeline diaphragm pump according to claim 2, wherein said pump casing (10) is composed of a first casing (11), a second casing (12) and a first casing (11) and At least one intermediate casing (13) between the second casings (12) is joined together, and the first casing (11), the second casing (12) and the intermediate casing (13) are block-shaped. Body, first housing (11) and second housing (12) One end of each end is provided with bearing holes (111, 121), and the bearing holes (111, 121) are respectively provided with a first bearing (71) and a second bearing (72), a first housing (11), a second The housing (12) and the intermediate housing (13) are located inside the bearing holes (111, 121) and are provided with cylindrical cavities (112, 122, 131) which are opposite to each other, and the cylindrical cavities (112, 122) , 131) a plurality of arcuate troughs (113, 123, 132) on the outer side, a cylindrical cavity of the first casing (11), the second casing (12), and the intermediate casing (13) (112, 122, 131) forming a cylindrical inner cavity (10A), an arcuate groove body (113, 132) of the first casing (11) and the intermediate casing (13), and a second casing (12) and an intermediate casing The arcuate grooves (123, 132) of the body (13) are joined to form the pipe receiving cavity (10B).
  5. 如权利要求3或4所述的管道隔膜泵,其特征在于,所述圆柱形腔体(112、122、131)与第一壳体、第二壳体的轴承孔(111、121)及中间壳体(13)同轴线,所述弧形槽体(113、123、132)由弧形的槽体主体(1131、1231、1321)及位于槽体主体两端的转折连接部(1132、1232、1322)构成,其中,所述转折连接部(1132、1232、1322)延伸至所述第一壳体(11)、第二壳体(12)及中间壳体(13)的外表面,所述槽体主体(1131、1231、1321)与第一壳体、第二壳体的轴承孔(111、121)及中间壳体(13)同轴线。The pipeline diaphragm pump according to claim 3 or 4, wherein the cylindrical cavity (112, 122, 131) and the bearing holes (111, 121) of the first casing and the second casing are intermediate The housing (13) is coaxial, and the arcuate groove body (113, 123, 132) is formed by an arc-shaped groove body (1131, 1231, 1321) and a turning connection portion (1132, 1232) at both ends of the body of the groove body. , 1322), wherein the turning connection portion (1132, 1232, 1322) extends to an outer surface of the first casing (11), the second casing (12), and the intermediate casing (13), The tank body (1131, 1231, 1321) is coaxial with the bearing holes (111, 121) and the intermediate casing (13) of the first casing and the second casing.
  6. 如权利要求1所述的管道隔膜泵,其特征在于,所述液体输入管接头(21)及液体输出管接头(22)是与所述泵壳(10)的侧面形状相对应的条块状体,其设有带外伸接头的一端封闭的主通道(211、221)和位于其一侧且与所述主通道(211、221)连通的四个弹性软管接口(212、222)。The pipeline diaphragm pump according to claim 1, wherein said liquid input pipe joint (21) and liquid output pipe joint (22) are in a strip shape corresponding to a side shape of said pump casing (10) The body is provided with a main passage (211, 221) closed at one end with an overhanging joint and four elastic hose interfaces (212, 222) on one side thereof and communicating with the main passage (211, 221).
  7. 如权利要求2所述的管道隔膜泵,其特征在于,所述液体输入管接头(21)及液体输出管接头(22)是与所述泵壳(10)的侧面形状相对应的条块状体,其设有带外伸接头的一端封闭的主通道(211、221)和位于其两端且与所述主通道(211、221)连通的4×N个弹性软管接口(212、222),其中N为摆轮(60)的个数。The pipeline diaphragm pump according to claim 2, wherein said liquid input pipe joint (21) and liquid output pipe joint (22) are in a strip shape corresponding to a side shape of said pump casing (10) The body is provided with a main passage (211, 221) closed at one end with an overhanging joint and 4 x N elastic hose interfaces (212, 222) at both ends thereof and communicating with the main passage (211, 221) ), where N is the number of balances (60).
  8. 如权利要求1所述的管道隔膜泵,其特征在于,所述斜偏轴(50) 包括位于两端的两段同轴线的圆柱体(51、52)和位于两段圆柱体(51、52)之间的倾斜圆柱体(53),该倾斜圆柱体(53)上端设有第一凸肩(54)、第二凸肩(55),倾斜圆柱体(53)下端设有内凹的台阶(56),该倾斜圆柱体(53)的轴线与两段圆柱体(51、52)的轴线相交于圆柱状内腔(10A)的中部。A pipeline diaphragm pump according to claim 1, wherein said oblique axis (50) The cylinder (51, 52) comprising two coaxial lines at both ends and the inclined cylinder (53) between the two cylinders (51, 52), the upper end of the inclined cylinder (53) is first a shoulder (54), a second shoulder (55), a lower end of the inclined cylinder (53) is provided with a concave step (56), the axis of the inclined cylinder (53) and the two cylinders (51, 52) The axes intersect in the middle of the cylindrical inner cavity (10A).
  9. 如权利要求2所述的管道隔膜泵,其特征在于,所述多节斜偏轴(50)至少包括第一斜偏轴(51)和第二斜偏轴(52),其中,所述第一斜偏轴(51)包括倾斜圆柱体(511)和之一体的缩径轴(512),在缩径轴(512)上设有键槽(5121),该倾斜圆柱体(511)上端设有第一凸肩(5111)、第二凸肩(5112),该第一斜偏轴(51)装在泵壳的圆柱形腔体(112、122)内;所述第二斜偏轴(52)包括位于其一端的圆柱体(521)和位于其另一端的倾斜圆柱体(522),在其内孔壁上设有键槽,第二斜偏轴(52)通过键连接于第一斜偏轴(51)的缩径轴(512)上,在第一斜偏轴(51)和第二斜偏轴(52)上分别装有第一摆轮(61)和第二摆轮(62)。The pipeline diaphragm pump according to claim 2, wherein said multi-section skew axis (50) comprises at least a first skew axis (51) and a second skew axis (52), wherein said A oblique axis (51) includes an inclined cylinder (511) and a reduced diameter shaft (512) of one body, and a keyway (5121) is disposed on the reduced diameter shaft (512), and the upper end of the inclined cylinder (511) is provided a first shoulder (5111) and a second shoulder (5112), the first skew axis (51) being mounted in the cylindrical cavity (112, 122) of the pump casing; the second skew axis (52) a cylinder (521) at one end thereof and a slanted cylinder (522) at the other end thereof, a keyway is provided in the inner wall of the hole, and the second oblique axis (52) is connected to the first skew by a key A first balance wheel (61) and a second balance wheel (62) are respectively mounted on the first skew axis (51) and the second skew axis (52) on the reduced diameter shaft (512) of the shaft (51). .
  10. 如权利要求1或2所述的管道隔膜泵,其特征在于,所述摆轮(60)包括盘状体(61)、凸缘(62)及盖板(63),其中,所述盘状体(61)为设有轴承孔(611)的圆柱形盘状体,轴承孔(611)内通过盖板(63)固定有第三轴承(73),所述凸缘(62)由盘状体(61)中央向外延伸。The pipeline diaphragm pump according to claim 1 or 2, wherein the balance (60) comprises a disk (61), a flange (62) and a cover (63), wherein the disk is The body (61) is a cylindrical disk-shaped body provided with a bearing hole (611), and a third bearing (73) is fixed in the bearing hole (611) by a cover plate (63), the flange (62) being disk-shaped The body (61) extends outwardly from the center.
  11. 如权利要求8所述的管道隔膜泵,其特征在于,所述斜偏轴(50)两端分别由所述第一轴承(71)和第二轴承(72)支承,所述摆轮(60)由装在轴承孔(611)内的第三轴承(73)支承,所述第三轴承(73)由斜偏轴的第二凸肩(55)限位,所述第一轴承(71)和第二轴承(72)分别由第一凸肩(54)和台阶(56)限位。The pipeline diaphragm pump according to claim 8, wherein both ends of said oblique axis (50) are supported by said first bearing (71) and said second bearing (72), respectively, said balance (60) ???supported by a third bearing (73) mounted in a bearing bore (611), said third bearing (73) being constrained by a second shoulder (55) of the skewed axle, said first bearing (71) And the second bearing (72) is respectively limited by the first shoulder (54) and the step (56).
  12. 如权利要求9所述的管道隔膜泵,其特征在于,所述多节斜偏轴(50)的第一斜偏轴(51)的一端由第一轴承(71)支承,第二斜偏轴(52)的一端由第二轴承(72)支承;所述第一摆轮(61)和第二摆轮(62)分 别由装在第一斜偏轴(51)和第二斜偏轴(52)上的第三轴承(73)支承。The pipeline diaphragm pump according to claim 9, wherein one end of the first skew axis (51) of the multi-section skew axis (50) is supported by a first bearing (71), and the second skew axis One end of (52) is supported by a second bearing (72); the first balance wheel (61) and the second balance wheel (62) are divided It is not supported by a third bearing (73) mounted on the first oblique axis (51) and the second oblique axis (52).
  13. 如权利要求1或2所述的管道隔膜泵,其特征在于,所述弹性软管(30)的外部缠绕有高强度纤维绳,高强度纤维绳内浸入有润滑脂。The pipeline diaphragm pump according to claim 1 or 2, characterized in that the outer portion of the elastic hose (30) is wound with a high-strength fiber rope, and the high-strength fiber rope is impregnated with grease.
  14. 如权利要求1或2所述的管道隔膜泵,其特征在于,所述单向阀(40)包括阀体(41)、阀盖(42)和膜片(43),其中,阀体(41)的一侧设有下凹的弧面,另一侧设有进液孔(411),在弧面与进液孔(411)之间布满小通孔(412),阀体(41)的外侧面呈弧面,所述阀盖(42)的一端设有出液孔(421),阀盖(42)与阀体(41)对合连接,所述膜片(43)由圆形膜片体(431)和连接柱(432)构成,其连接柱(432)与阀盖(42)相连接,其膜片体(431)装在阀体(41)的弧面上。 A pipeline diaphragm pump according to claim 1 or 2, wherein said one-way valve (40) comprises a valve body (41), a valve cover (42) and a diaphragm (43), wherein the valve body (41) One side is provided with a concave curved surface, the other side is provided with a liquid inlet hole (411), and a small through hole (412) is filled between the curved surface and the liquid inlet hole (411), and the valve body (41) The outer side surface is curved, and one end of the valve cover (42) is provided with a liquid outlet hole (421), and the valve cover (42) is coupled to the valve body (41), and the diaphragm (43) is circular. The diaphragm body (431) and the connecting post (432) are formed, and the connecting post (432) is connected to the valve cover (42), and the diaphragm body (431) is mounted on the arc surface of the valve body (41).
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CN103423151A (en) * 2013-07-31 2013-12-04 肖立峰 Inverse current convergence liquid pump with double spiral pipes
CN104061141A (en) * 2014-06-04 2014-09-24 肖立峰 Uniform motion pipeline pump
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