WO2018072679A1 - Biomimetic biomineralized artificial bone repair material and preparation method therefor and use thereof - Google Patents

Biomimetic biomineralized artificial bone repair material and preparation method therefor and use thereof Download PDF

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WO2018072679A1
WO2018072679A1 PCT/CN2017/106513 CN2017106513W WO2018072679A1 WO 2018072679 A1 WO2018072679 A1 WO 2018072679A1 CN 2017106513 W CN2017106513 W CN 2017106513W WO 2018072679 A1 WO2018072679 A1 WO 2018072679A1
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collagen
biomineralized
mineralized
biomimetic
solution
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PCT/CN2017/106513
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French (fr)
Chinese (zh)
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张自强
张以河
陈飞旭
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张自强
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/02Inorganic materials
    • A61L27/12Phosphorus-containing materials, e.g. apatite
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/14Macromolecular materials
    • A61L27/22Polypeptides or derivatives thereof, e.g. degradation products
    • A61L27/24Collagen
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/50Materials characterised by their function or physical properties, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials
    • A61L27/56Porous materials, e.g. foams or sponges
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2400/00Materials characterised by their function or physical properties
    • A61L2400/12Nanosized materials, e.g. nanofibres, nanoparticles, nanowires, nanotubes; Nanostructured surfaces
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/02Materials or treatment for tissue regeneration for reconstruction of bones; weight-bearing implants

Definitions

  • the invention relates to a biomimetic biomineralized artificial bone and a preparation method and application thereof, and belongs to the field of biomedical materials.
  • Bone implant materials can be roughly divided into autologous bone, allogeneic bone, xenogenic bone, and synthetic materials.
  • Autologous bone grafts are almost limited by the limitations of their own donors; allogeneic bones have better osteogenic effects, but there are also risks of rejection and viral infection, and due to limited sources, it is difficult to achieve a large number of clinically Use; xenogeneic bone is rarely used due to large rejection. Therefore, artificially synthesized bone repair materials with good biological activity and similar to natural bone components have emerged.
  • This material can provide a microenvironment that contributes to the adhesion, proliferation and function of osteoblasts and is similar to natural bone. It can not only be used directly as a bone defect repair material, but also a good bone tissue engineering carrier material, which has opened up a broad prospect for the development of bone tissue engineering.
  • Synthetic bone materials are currently the hotspots of research, and can be divided into metal alloy materials, inorganic ceramic materials, polymer materials and composite materials containing metal/inorganic ceramics/polymer organic composites.
  • metal materials materials mainly used in the past are stainless steel, cobalt alloys, titanium alloys, niobium alloys, memory alloys and the like to replace gold. Since ordinary stainless steel is more susceptible to corrosion as an iron-based alloy, it is now mostly used to repair stainless steel containing molybdenum (Mo) bone, which is more resistant to biochemical corrosion than ordinary stainless steel. The excellent mechanical properties of metal materials can meet the demand, but it is too high to cause stress shielding.
  • ceramic materials mainly includes several types of inorganic ceramic materials such as calcium sulfate filler, inert bioceramic, bioactive ceramics and absorbable ceramics.
  • the composition of general inorganic ceramic materials is not toxic, but the strength and biological activity of the materials do not seem to have both.
  • materials with good bioactivity have poor mechanical properties, and materials with good mechanical properties are not biologically active.
  • polymer materials applied in orthopedics can be roughly classified into two types, namely, natural polymer materials and synthetic polymer materials.
  • Orthopaedic polymer materials are generally not toxic, but their biological activity is low, and the strength of the material is also far from the bone tissue. Therefore, people have developed many new jobs by using the advantages and disadvantages of these materials. Arts and methods have synthesized a variety of composite materials, and materials with different properties are combined in a clever way, in order to meet the different applications. New processes such as nanocomposite, gradient composite, 3D printing, etc. have gradually become the mainstream of orthopedic repair materials, such as L-polylactic acid/hydroxyapatite whisker/collagen liquid crystal scaffold (Wu Di, L-polylactic acid/hydroxyapatite crystal) Preparation and characterization of the whisker/collagen liquid crystal scaffold [D]. Jinan University, 2014.).
  • CN105457097A, CN101554493A are thoroughly mixed with anti-separation agents, dispersants and/or modifiers to obtain nano-hydroxyapatite/collagen scaffolds, but anti-seizure agents, dispersants and/or modifiers in scaffolds.
  • Components that belong to non-natural bone structures affect material structure and osteogenesis.
  • the inventors have realized that there is a need in the art for a bone repair scaffold material having a good biomimetic effect in a three-dimensional structure, but it has not been effectively satisfied for a long time. Therefore, it is urgent to develop a new bone repair scaffold material to meet the reality. need.
  • the present application discloses a biomimetic biomineralized artificial bone repair material, which is a three-dimensional porous scaffold material, which comprises a crosslinked collagen matrix and a biomineralized collagen/hydroxyapatite composite powder wrapped in the matrix.
  • the mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is from 9:1 to 1:9.
  • the present application further discloses a method for preparing the biomimetic artificial bone repairing material, the method comprising the following steps:
  • step (c) adjusting the pH of the mixed system obtained in the step (b) to 7 to 9, and then stirring to form a mineralized collagen composite sol;
  • the application further discloses the application of the biomimetic mineralized artificial bone repair material.
  • Figure 1 is a flow chart of Embodiments 1 to 7;
  • Example 2 is an electron micrograph of the product obtained in Example 1;
  • 3 and 4 are XRD comparison diagrams in the ninth embodiment.
  • the present application discloses a biomimetic biomineralized artificial bone repair material, which is a three-dimensional porous scaffold material, which comprises a crosslinked collagen matrix and a biomineralized collagen/hydroxyapatite composite powder wrapped in the matrix.
  • the mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is 9:1 to 1:9, for example, 1 to 5:5 to 9, and for example, 3 to 5:5 to 7. .
  • the mass ratio of the collagen matrix to the composite powder in the range of 3 to 5:5 to 7, the mechanical properties, flexibility, and porosity of the material of the present application are excellently balanced, and the practical application requirements are more satisfied.
  • the bionic biomineralized artificial bone repairing material described in the present application is a collagen-based biomimetic mineralized artificial bone, which solves the long-term desire to provide a three-dimensional bone repair scaffold material mainly composed of collagen and hydroxyapatite, but has not been
  • the technical problems achieved can meet the needs of artificial bone and tissue suture in GTR or GBR clinical operation, including hydroxyapatite and pure collagen, which are the main components of human natural tissue, non-toxic, and do not affect the material. Structure and osteogenic effect, with good biocompatibility. Due to the existence of cross-linked collagen matrix, the problems of material collapse, excessive degradation rate and poor mechanical properties are solved, and the biomimetic construction of nano-hydroxyapatite and collagen is realized.
  • the bionic biomineralized artificial bone of the present application has a good three-dimensional structure, the mature collagen fibers of the triple helix are arranged in an orderly manner, and the biomineralized collagen/hydroxyapatite composite powder is closely attached to the collagen fiber, and is fully filled with Between the collagen fibers, there is a collagen-hydroxyapatite-collagen tertiary composite structure, which is a combination of multiple dimensions, so that the biomineralized collagen/hydroxyapatite composite powder can be stabilized in the three-dimensional porous scaffold structure and is not easy to fall off. , the stability of the three-dimensional support structure is increased, thereby improving the mechanical properties of the material and being not easily damaged.
  • the biomineralized collagen/hydroxyapatite composite powder described in the present application is prepared by biomineralization process, and controls hydroxyapatite at the molecular level through the interaction of collagen organic macromolecules and inorganic ions at the interface. Crystallization and growth of the inorganic mineral phase, so that the collagen/hydroxyapatite composite powder has a special hierarchical structure and assembly method, which can be prepared according to the existing method, for example, by the step (1) in the specific embodiment of CN1106861C ⁇ (4) It is prepared, which is equivalent to the calcium phosphate salt dry powder in the case, and those skilled in the art know that the order of addition of phosphate and calcium ions has no substantial effect on biomineralization.
  • the collagen/biomineralized hydroxyapatite composite powder described in the present application is prepared by biomineralization of collagen, and hydroxyapatite is formed by orderly crystal growth of collagen on the molecular structure of collagen using collagen as a template. Collagen and hydroxyapatite are molecularly oriented. Through biomimetic biomineralization, the molecules re-order into an ordered structure with a more consistent and broader orientation of collagen fibers, resulting in high mechanical strength of the artificial bone.
  • the biomimetic mineralized artificial bone repair material has a pore diameter of 10 to 500 ⁇ m and a porosity of 50% to 97%.
  • the mass fraction of hydroxyapatite in the biomineralized collagen/hydroxyapatite composite powder is from 50 to 99% by weight. In some embodiments it is 80 to 99 wt%.
  • the mass fraction of hydroxyapatite in the composite powder is controlled within the range of 80 to 99 wt%, so that the particle size of the composite powder becomes smaller and the dispersion is more uniform in the collagen matrix.
  • the XRD pattern of the biomimetic mineralized artificial bone repair material is substantially as shown in any of col-HA in FIG. 4 or bionic bone 19, bionic bone 37 or bionic bone 55 in FIG.
  • the biomimetic mineralized artificial bone repair material has a high degree of similarity to natural bone, particularly bionic bone 37 or bionic bone 55.
  • the collagen matrix or the collagen in the biomineralized collagen/hydroxyapatite composite powder is a native type I collagen of an atelopeptide and/or a recombinant human type I collagen of an atelopeptide.
  • the natural type I collagen can extract skin and/or Achilles tendon of an animal (eg, pig, cow, sheep, horse, etc.), and is subjected to an enzymatic process (which may further include dialysis purification, etc.). The resulting depeptide peptide collagen.
  • the present application discloses a preparation method of the biomimetic mineralized artificial bone repairing material, wherein the method comprises the following steps:
  • step (c) adjusting the pH of the mixed system obtained in step (b) is 7 to 9, followed by stirring to form a mineralized collagen composite sol; in some embodiments, the pH of the resulting mixed system is adjusted to 7 to 9 using NaOH, KOH or ammonia;
  • the mineralized collagen composite sol obtained in the step (c) is pre-frozen to obtain a mineralized collagen jelly, and then the freeze-drying is performed;
  • the resulting biomimetic mineralized artificial bone repair material can be cut into a desired shape and packaged aseptically.
  • the crosslinking in step (e) comprises physical crosslinking and/or chemical crosslinking.
  • the physical crosslinking includes, but is not limited to, one or more of ultraviolet radiation, thermal dehydrogenation, and radiation sterilization crosslinking.
  • the chemical crosslinking includes, but is not limited to, the use of carbodiimide, diamine, epoxy compound, hydroxysuccinimide, diphenyl phosphate (DPPA), glutaraldehyde, formaldehyde, B.
  • DPPA diphenyl phosphate
  • glutaraldehyde glutaraldehyde
  • formaldehyde B.
  • One or more of aldehyde acid and genipin are crosslinked, and after using a chemical crosslinking agent, the residual crosslinking agent is removed by an elution procedure.
  • biomineralized collagen/hydroxyapatite composite powder described herein is prepared as follows:
  • step (iii) adding a phosphoric acid solution to the solution obtained in step (ii), stirring and mixing to form a mixed system; the phosphoric acid solution is added in an amount such that the molar ratio of calcium ions to phosphate ions in the system is, for example, 1.5 to 2;
  • the white suspension obtained in the step (iii) is allowed to stand, for example, at 15 to 25 ° C for 22 to 26 hours, filtered, and the filter cake is freeze-dried, for example, sufficiently frozen at -50 to -20 ° C. Drying for 24 to 48 hours, followed by grinding the prepared dry powder is biomineralized collagen / hydroxyapatite composite powder;
  • the acid in step (i) includes, but is not limited to, one or more of sulfuric acid, hydrochloric acid, nitric acid, acetic acid, propionic acid, and citric acid;
  • the calcium ion-containing aqueous solution described in step (ii) is formed using one or more of CaCl 2 , Ca(NO 3 ) 2 , and CaCO 3 .
  • the above method for preparing biomineralized collagen/hydroxyapatite in the present application can effectively control the precipitation effect of the powder, and is more advantageous for obtaining a composite powder having a smaller particle diameter than the method known to the inventors, thereby making the obtained composite powder Disperse more evenly in the collagen matrix.
  • the method for preparing the biomimetic mineralized artificial bone repairing material of the present application comprises the following steps:
  • (S1-1) dissolving collagen in an acid solution to prepare an acidic aqueous solution of collagen; in some embodiments, the mass fraction of collagen in the acidic aqueous solution is 0.01% to 2%, and the pH is 2.5 to 5.5. ;
  • step (S1-2) continuously stirring the solution obtained in the step (S1-1), slowly adding an aqueous solution containing calcium ions; in some embodiments, the amount of calcium ions added per gram of collagen in the acidic aqueous solution of collagen is 0.01 to 0.1 mol;
  • step (S1-3) continuously stirring the solution obtained in the step (S1-2), adding a phosphoric acid solution, and stirring and mixing to form a mixed system; in some embodiments, the amount of the phosphoric acid solution added depends on the calcium ion in the step (S1-2). The amount of addition, so that the molar ratio of calcium ions to phosphate ions reaches 1.5 to 2;
  • the mixed system obtained in the step (S1-4) is allowed to stand, and in some embodiments, it is allowed to stand at 15 to 25 ° C for 22 to 26 hours, filtered, and the filter cake is freeze-dried, in some embodiments. Fully freeze-drying at -50 to -20 ° C for 24 to 48 hours, followed by grinding to obtain a dry powder which is a biomineralized collagen/hydroxyapatite composite powder;
  • (S2) a composite of collagen and biomineralized collagen/hydroxyapatite composite powder, comprising:
  • (S2-1) dissolving collagen in purified water to prepare an aqueous solution of collagen; in some embodiments, the mass fraction of collagen in the aqueous collagen solution is 0.8% to 5%;
  • step (S2-2) continuously stirring the solution obtained in the step (S2-1), adding the biomineralized collagen/hydroxyapatite composite powder obtained in the step (S1-5), stirring and mixing to form a mixed system, biomineralized collagen/
  • the ratio of the amount of the hydroxyapatite composite powder added to the amount of collagen protein in the aqueous collagen solution obtained in the step (S2-1) is from 9:1 to 1:9, and in some embodiments, from 1 to 5:5 to 9, In some embodiments, it is 3 to 5: 5 to 7;
  • the mixed system obtained in the step (S2-3) is allowed to stand and stirred to form a mineralized collagen composite solution; in some embodiments, it is allowed to stand at 15 to 25 ° C for 10 to 48 hours, and stirred for 5 to 30. Minutes to make it fully mixed to form a mineralized collagen composite solution;
  • (S3-1) pre-freezing the mineralized collagen composite solution obtained in the step (S2-4), and in some embodiments, pre-freezing at 1 to 5 ° C for 3 to 24 hours to obtain a mineralized collagen jelly;
  • step (S3-2) freeze-drying the mineralized collagen of step (S3-1), and in some embodiments, performing sufficient freeze-drying at -50 to -20 ° C for 22 to 26 hours to obtain a mineralized collagen composite porous material;
  • the biomimetic collagen composite porous material is crosslinked by physical and/or chemical methods to obtain the biomimetic mineralized artificial bone repair material.
  • the method described in the present application has a simple production process, is easy to be mass-produced, and has low production cost, and is very beneficial for reducing the medical cost of the patient.
  • the present application discloses the use of the biomimetic mineralized artificial bone repair material or the biomimetic biomineralized artificial bone repair material prepared in the present application for preparing an implant at a location supporting a bone defect of a human or animal.
  • the bone repair material of the present application When the bone repair material of the present application is placed as an implant at a bone defect position, it is used as a three-dimensional stent for bone formation, bone regeneration, bone repair or bone replacement, or for repair and regeneration of bone defects such as bones and extraction sockets.
  • the biomimetic artificial bone has a collagen-hydroxyapatite-collagen tertiary composite structure, the triple-helix mature collagen fibers are arranged in an orderly manner, and the biomineralized collagen/hydroxyapatite composite powder is closely arranged. Attached to collagen fibers and fully filled between collagen fibers, it has a collagen-hydroxyapatite-collagen tertiary composite structure, which is a combination of multiple dimensions, enabling biomineralized collagen/hydroxyapatite composite powder to Stabilized in the three-dimensional porous scaffold structure, so that the hydroxyapatite crystal is not easy to fall off, and the stability of the hydroxyapatite in the three-dimensional scaffold structure is increased.
  • the biggest feature of the biomimetic artificial bone is the ordered three-dimensional interconnected structure of collagen and hydroxyapatite.
  • the interconnected pore structure facilitates the communication of the blood vessels deep into the material to ensure the growth of the material.
  • the nutrient supply of deep tissues; in addition to the combination of materials and implanted beds, the porous structure is the growth of the body's bone tissue, the formation of mechanical interlocks, and the combination of implant materials, creating conditions for retention; porous surfaces are beneficial for blood vessels And the soft tissue grows in, and the pores communicate with each other and are the prerequisites for the inward growth of the bone.
  • Interconnecting is beneficial to the flow of cells and body fluids in the body, tissue metabolism, bone growth into the micropores and a large number of external epiphyses to form a solid "biological fixation.” "Micropores constitute a large surface area for bone sedimentation Provide a good matrix.
  • the biomimetic artificial bone is composed of hydroxyapatite and pure collagen, and does not use polylactic acid, chitosan, chitin, anti-killing agent, templating agent, dispersing agent, modifier, etc., and does not affect Material structure and osteogenic effect, non-toxic, with good biocompatibility; and made with the use of the terminal peptide collagen, no immunogenicity; achieved simultaneous biomimetic composition and structure.
  • Biomineralized collagen/hydroxyapatite composite powder is mostly nano-scale; nano-sized hydroxyapatite particles are more common than ordinary hydroxy-phosphorus due to the unique properties of nano-materials such as surface effect, small size effect and quantum effect. Graystone has stronger biological activity.
  • the artificial bone made of nano-sized hydroxyapatite particles is white or yellowish-fibrous.
  • the surface is smooth and opaque. It has a porous three-dimensional network structure, which is beneficial to cell adhesion and growth.
  • FT/IR-6800 FT-IR spectrometer Jasco, Japan
  • D8 Focus X-ray diffractometer (Bruker, Germany)
  • HP-500 digital display force gauge (Yueqing Aidebao Instrument Co., Ltd.)
  • GLZ-2 vacuum freeze dryer (Shanghai Pudong Freeze Drying Equipment Co., Ltd.)
  • DZF-6050AF vacuum drying oven Teianjin Gongxing Laboratory Instrument Co., Ltd.
  • 2XZ-2 rotary vane vacuum pump Shanghai Double Goose Refrigeration
  • the preparation of the bionic biomineralized artificial bone is carried out by using an acid solution using hydrochloric acid, a calcium ion solution using a CaCl 2 aqueous solution, an alkaline solution using an aqueous NaOH solution, and an ultraviolet irradiation physical crosslinking method.
  • FIG. 1 is a flow chart showing a method for preparing a biomimetic biomineralized artificial bone of the present application.
  • the preparation method of the biomimetic biomineralized artificial bone is:
  • Step S1 preparation of biomineralized collagen/hydroxyapatite composite powder specifically includes:
  • Step S1-1 dissolved collagen: 2g of collagen is dissolved in 1000mL of a concentration of 0.001mol / L of hydrochloric acid solution, formulated into an acid solution of collagen, wherein the collagen concentration is 0.2%, the pH of the solution is 3;
  • Step S1-2 (adding calcium ions): continuously stirring the solution obtained in the step S1-1, slowly adding 200 mL of a 0.2 mol/L CaCl 2 aqueous solution;
  • Step S1-3 (adding phosphoric acid): continuously stirring the solution obtained in the step S1-2, adding 400 mL of a phosphoric acid solution having a concentration of 0.06 mol/L, stirring and mixing to form a mixed system, and the amount of the phosphoric acid solution added depends on the step S1- 2 the amount of calcium ions added, so that the molar ratio of calcium ions to phosphate ions reaches 1.67;
  • Step S1-5 filtering, freeze-drying, and grinding to obtain a composite powder:
  • the mixed system obtained in the step S1-4 is allowed to stand at 15 to 25 ° C for 24 hours, filtered, and the filter cake is sufficiently freeze-dried at -40 ° C. After hours, the dry powder obtained by the subsequent grinding is a biomineralized collagen/hydroxyapatite composite powder.
  • Step S2 (composite of collagen and biomineralized collagen/hydroxyapatite composite powder) specifically includes:
  • Step S2-1 dissolved collagen: 3 g of collagen is dissolved in 97 mL of purified water to prepare a solution of collagen, wherein the collagen concentration is 3%;
  • Step S2-2 (blending): continuously stirring the solution obtained in the step S2-1, adding 3 g of the biomineralized collagen/hydroxyapatite composite powder prepared in the step S1-5, stirring and mixing to form a mixed system;
  • Step S2-4 Standing, stirring: The mixed system obtained in the step S2-3 is allowed to stand at 25 ° C for 24 hours, poured into a blender and stirred for 15 minutes to be thoroughly mixed, and the mixed system becomes a white emulsion to form a ore. Collagen complex solution;
  • Step S3 preparation of mineralized collagen composite porous material specifically includes:
  • Step S3-1 filling, pre-freezing: taking the mineralized collagen composite solution obtained in step S2-4 into a rectangular mold and flattening, pre-freezing at 4 ° C for 3 hours to obtain mineralized collagen jelly;
  • Step S3-2 freeze-drying: the mineralized collagen gelatinized in step S3-1 is freeze-dried at -50 ° C for 24 hours to obtain a mineralized collagen composite porous material;
  • Step S3-3 crosslinking: crosslinking the mineralized collagen composite porous material by ultraviolet irradiation, and the ultraviolet irradiation condition is: ultraviolet light with a wavelength of 254 nm, and irradiation with 10 W for 24 hours;
  • Step S3-4 cutting, aseptic packaging, sterilization: The cross-linked material is cut into a desired shape, and then sterilized and used after being aseptically packaged.
  • the biomimetic artificial bone (numbered as bionic bone 55) has a three-layer composite structure of collagen-hydroxyapatite-collagen, and adopts a block-shaped material with regular shape, and measures the length, width, height and weight, respectively, and is calculated.
  • the apparent density is 0.13 g/cm 3 and the porosity is 65%.
  • the electron micrograph is shown in Fig. 2.
  • the biomimetic artificial bone is prepared by using hydrochloric acid, a calcium ion solution using a CaCl 2 aqueous solution, an alkaline solution using an aqueous NaOH solution, and glutaraldehyde for chemical crosslinking.
  • the mineralized collagen composite porous material is prepared according to steps S1-1 to S3-2 in Example 1, and then, the mineralized collagen composite porous material is chemically crosslinked using glutaraldehyde, specifically, the ore obtained in step S3-2.
  • the collagen composite porous material is immersed in 0.05 wt% of glutaraldehyde in anhydrous ethanol for 48 hours for crosslinking; then the crosslinked mineralized collagen composite porous material is taken out and placed in a chromatography column to flow pure
  • the water was washed for 48 hours to remove residual cross-linking agent; the cross-linked mineralized collagen composite porous material was vacuum dried at 110 ° C for 48 hours to obtain the bionic biomineralized artificial bone of the present example.
  • the bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.24 g/cm 3 and a porosity of 85%.
  • the preparation of the biomimetic biomineralized artificial bone is carried out by using an aqueous solution of nitric acid in an acid solution, an aqueous solution of Ca(NO 3 ) 2 in a calcium ion solution, and an aqueous solution of KOH in an alkaline solution, and physically crosslinking using a thermal dehydrogenation method.
  • the biomimetic biomineralized artificial bone was prepared according to the substantially same procedure as in Example 1, except that the acid solution in the step S1-1 was replaced with 1000 mL of a 0.001 mol/L aqueous solution of nitric acid, and the calcium ion solution in the step S1-2 was 20 mL.
  • the Ca(NO 3 ) 2 aqueous solution having a concentration of 0.1 mol/L is substituted for the CaCl 2 aqueous solution, and the alkaline aqueous solution in the step S1-4 and the step S2-3 is replaced with the NaOH aqueous solution having a concentration of 0.01 mol/L, after the step S3-2.
  • the mineralized collagen composite porous material is physically crosslinked by a method of thermal dehydrogenation, and the parameters of the method for thermal dehydrogenation are a temperature of 130 ° C and a vacuum degree of -0.1 MPa, and the remaining steps are the same as in the first embodiment.
  • the biomimetic biomineralized artificial bone prepared in the present example was tested to have an apparent density of 0.15 g/cm 3 and a porosity of 70%.
  • the biomimetic biomineral artificial bone is prepared, and the calcium ion aqueous solution is CaCO 3 and physically crosslinked by a thermal dehydrogenation method.
  • the biomimetic biomineralized artificial bone is prepared according to the substantially same procedure as in the embodiment 1, except that the calcium ion solution in the step S1-2 is CaCO 3 particles, and after the step S3-2, the method for thermally dehydrogenating the mineralized collagen composite porous material is used.
  • the parameters of the method for thermal dehydrogenation were as follows: temperature 130 ° C, vacuum degree -0.1 MPa, and the remaining steps were the same as in Example 1.
  • the bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.14 g/cm 3 and a porosity of 72%.
  • the biomimetic artificial bone is prepared by using an aqueous solution of acetic acid in an acid solution, an aqueous solution of CaCl 2 in an aqueous solution of calcium ions, and an aqueous solution of Na 2 CO 3 in an aqueous alkaline solution, which is chemically crosslinked using formaldehyde.
  • the preparation of the biomimetic biomineralized artificial bone is carried out by using an aqueous solution of acetic acid as an aqueous solution, an aqueous solution of calcium ions as CaCl 2 , an aqueous alkaline solution using KOH, and chemical crosslinking using formaldehyde.
  • the biomimetic biomineralized artificial bone according to the substantially same procedure as in Example 1, except that the acid solution in the step S1-1 is replaced with 1000 mL of 0.01 mol/L acetic acid instead of the hydrochloric acid solution, and the alkali in the step S1-4 and the step S2-3.
  • the solution was replaced by KOH with a concentration of 0.02 mol/L.
  • the mineralized collagen composite porous material was chemically crosslinked using a 0.025 wt% formaldehyde anhydrous ethanol solution, and the other steps were the same as in Example 1.
  • the bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.31 g/cm 3 and a porosity of 66%.
  • the preparation of the biomimetic biomineralized artificial bone is carried out by using an aqueous solution of citric acid as an acid solution, an aqueous solution of CaSO 4 in an aqueous solution of calcium ions, and an aqueous solution of ammonia in an alkaline solution, and chemical crosslinking using genipin.
  • biomimetic biomineralized artificial bone according to substantially the same procedure as in Example 1, except that the acid solution in step S1-1 is replaced by 1000 mL of 0.01 mol/L citric acid instead of hydrochloric acid solution, in steps S1-4 and S2-3.
  • the alkaline solution was replaced with aqueous ammonia in the aqueous solution of NaOH.
  • the mineralized collagen composite porous material was chemically crosslinked using a 0.5 wt% aqueous solution of genipin, and the remaining steps were the same as in Example 1.
  • the bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.25 g/cm 3 and a porosity of 74%.
  • step S2-1 and S2-2 are different from the first embodiment; the specific steps of the steps S2-1 and S2-2 are:
  • Step S2-1 Dissolving 1 g of collagen in 99 mL of purified water to prepare a solution of collagen, wherein the collagen concentration is 1%;
  • Step S2-2 (blending): continuously stirring the solution obtained in the step S2-1, adding 9 g of the biomineralized collagen/hydroxyapatite composite powder obtained in the step S1-5, stirring and mixing to form a mixed system;
  • biomimetic biomineralized artificial bone prepared in this example is numbered as bionic bone 19.
  • Step S2-1 and Step S2-2 are different from Embodiment 1;
  • the specific steps of S2-1 and S2-2 are:
  • Step S2-1 Dissolving 3 g of collagen in 97 mL of purified water to prepare a solution of collagen, wherein the collagen concentration is 3%;
  • Step S2-2 (blending): continuously stirring the solution obtained in the step S2-1, adding 7 g of the biomineralized collagen/hydroxyapatite composite powder prepared in the step S1-5, stirring and mixing to form a mixed system;
  • biomimetic biomineralized artificial bone prepared in this example is numbered as bionic bone 37.
  • Example 3 is an XRD pattern of natural bone (porcine bone), hydroxyapatite (HA), and a sample prepared in Example 1 (Col-HA). Comparing the two maps of HA and Col-HA in Fig. 3, it is found that the diffraction peak of the biomimetic artificial bone is consistent with the diffraction peak spectrum of the standard hydroxyapatite crystal, indicating that the inorganic phase in the biomimetic artificial bone is mainly hydroxyl. apatite. Comparing the two maps of Col-HA and pig bone in Figure 3, it is found that the positions and numbers of the diffraction peaks of the biomimetic artificial bone and the natural bone are consistent, indicating that the inorganic phase in the composite is similar to the natural bone inorganic phase.
  • Figure 4 is an XRD pattern of collagen, hydroxyapatite, bionic bone 19, bionic bone 37, bionic bone 55 and natural rabbit bone. From Figure 4, the ratio of biomineralized collagen/hydroxyapatite composite powder is At 3:7 and 5:5, the crystal phase structure and crystallinity of natural bone are more similar, and the bionic effect is more obvious.
  • the stability of the prepared biomimetic bone 19, bionic bone 37 and bionic bone 55 in the prepared biomimetic bone 19 was observed by immersion shaking in physiological saline to observe the stability of the hydroxyapatite.
  • the specific steps are as follows:

Abstract

Disclosed are a biomimetic biomineralized artificial bone repair material and a preparation method therefor and the use thereof. The material comprises a crosslinked collagen matrix and a biomineralized collagen/hydroxyapatite composite powder dispersed in the matrix. The mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is 9 : 1 - 1 : 9. The material solves the problems of ready collapsibility, fast degradation speed and poor mechanical properties of materials, and realizes the biomimetic construction of nano-hydroxyapatite and collagen.

Description

一种仿生生物矿化人工骨修复材料及其制备方法与应用Biomimetic biomineralized artificial bone repairing material and preparation method and application thereof
本申请是以CN申请号为201610902145.X,申请日为2016年10月17日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本申请。The present application is based on the application of the CN application number 201610902145.X, the filing date of which is filed on October 17, 2016, and the priority of which is hereby incorporated by reference.
技术领域Technical field
本申请涉及一种仿生生物矿化人工骨及其制备方法与应用,属于生物医用材料领域。The invention relates to a biomimetic biomineralized artificial bone and a preparation method and application thereof, and belongs to the field of biomedical materials.
背景技术Background technique
这里的陈述仅提供与本申请有关的背景信息,而不必然地构成现有技术。The statements herein merely provide background information related to the present application and do not necessarily constitute prior art.
在临床上骨缺损主要由于创伤、感染、肿瘤所造成的,针对这种情况,人们通过各种方法或途径制备了多种用于骨修复的替代材料,并取得了一定的效果。In clinical cases, bone defects are mainly caused by trauma, infection, and tumor. In response to this situation, various alternative materials for bone repair have been prepared by various methods or routes, and certain effects have been achieved.
骨植入材料大致可分为自体骨、同种异体骨、异种骨、人工合成的材料。自体骨移植受自身供体有限性的限制而几乎不用;同种异体骨,虽成骨效果较好,但是也存在排异反应和病毒感染的风险,而且由于来源有限,难以实现在临床上大量使用;异种骨由于排异反应较大,很少使用。所以人工合成的具有良好生物活性并且与自然骨成分相似的骨修复材料应运而生,这种材料可提供有助于成骨细胞的粘附、增殖及功能的发挥并且与天然骨相类似的微环境,它不仅可以直接作为骨缺损修复材料,也是很好的骨组织工程载体材料,为骨组织工程的发展开拓了广阔的前景。Bone implant materials can be roughly divided into autologous bone, allogeneic bone, xenogenic bone, and synthetic materials. Autologous bone grafts are almost limited by the limitations of their own donors; allogeneic bones have better osteogenic effects, but there are also risks of rejection and viral infection, and due to limited sources, it is difficult to achieve a large number of clinically Use; xenogeneic bone is rarely used due to large rejection. Therefore, artificially synthesized bone repair materials with good biological activity and similar to natural bone components have emerged. This material can provide a microenvironment that contributes to the adhesion, proliferation and function of osteoblasts and is similar to natural bone. It can not only be used directly as a bone defect repair material, but also a good bone tissue engineering carrier material, which has opened up a broad prospect for the development of bone tissue engineering.
人工合成的骨材料是目前研究的热点,主要可以分为金属合金材料、无机陶瓷材料、高分子材料以及含金属/无机陶瓷/高分子有机结合的复合材料四大类。在金属材料方面,现在主要使用的材料有不锈钢、钴合金、钛合金、钽合金、记忆合金等材料来代替黄金。由于普通不锈钢作为铁基合金较易腐蚀,现在多使用含钼(Mo)骨修复不锈钢,其耐生化腐蚀性比普通不锈钢强。金属材料机械性能优异可以满足需求,但又高出骨组织太多而造成应力屏蔽。此外金属材料在生化环境中难免会遭受腐蚀,有毒金属离子是金属基生物材料的又一大难题。在陶瓷材料方面,主要包括硫酸钙填料、惰性生物陶瓷、生物活性陶瓷和可吸收陶瓷等几大类无机陶瓷材料。一般无机陶瓷材料的成分并无毒性,但材料的强度和生物活性似乎不能兼得。通常生物活性好的材料机械性能很差,机械性能好的材料没有生物活性。在高分子材料方面,应用在骨科修复的高分子材料大体上可以分为两种,即天然高分子材料和合成高分子材料。骨科高分子材料一般没有毒性,但是生物活性较低,材料强度相比骨组织也相差较远。所以,人们利用这些材料各自的优劣而发展了许多新的工 艺和方法合成出了各种各样的复合材料,将各性质不同的材料以巧妙的方法搭配复合,以期望材料之间互相取长补短,满足不同的应用情况。新的工艺如纳米复合、梯度复合、3D打印等已经逐渐成为骨科修复材料的主流,例如左旋聚乳酸/羟基磷灰石晶须/胶原液晶支架(吴狄,左旋聚乳酸/羟基磷灰石晶须/胶原液晶支架的制备与表征[D].暨南大学,2014.)。Synthetic bone materials are currently the hotspots of research, and can be divided into metal alloy materials, inorganic ceramic materials, polymer materials and composite materials containing metal/inorganic ceramics/polymer organic composites. In terms of metal materials, materials mainly used in the past are stainless steel, cobalt alloys, titanium alloys, niobium alloys, memory alloys and the like to replace gold. Since ordinary stainless steel is more susceptible to corrosion as an iron-based alloy, it is now mostly used to repair stainless steel containing molybdenum (Mo) bone, which is more resistant to biochemical corrosion than ordinary stainless steel. The excellent mechanical properties of metal materials can meet the demand, but it is too high to cause stress shielding. In addition, metal materials are inevitably subject to corrosion in biochemical environments, and toxic metal ions are another major problem in metal-based biomaterials. In terms of ceramic materials, it mainly includes several types of inorganic ceramic materials such as calcium sulfate filler, inert bioceramic, bioactive ceramics and absorbable ceramics. The composition of general inorganic ceramic materials is not toxic, but the strength and biological activity of the materials do not seem to have both. Generally, materials with good bioactivity have poor mechanical properties, and materials with good mechanical properties are not biologically active. In terms of polymer materials, polymer materials applied in orthopedics can be roughly classified into two types, namely, natural polymer materials and synthetic polymer materials. Orthopaedic polymer materials are generally not toxic, but their biological activity is low, and the strength of the material is also far from the bone tissue. Therefore, people have developed many new jobs by using the advantages and disadvantages of these materials. Arts and methods have synthesized a variety of composite materials, and materials with different properties are combined in a clever way, in order to meet the different applications. New processes such as nanocomposite, gradient composite, 3D printing, etc. have gradually become the mainstream of orthopedic repair materials, such as L-polylactic acid/hydroxyapatite whisker/collagen liquid crystal scaffold (Wu Di, L-polylactic acid/hydroxyapatite crystal) Preparation and characterization of the whisker/collagen liquid crystal scaffold [D]. Jinan University, 2014.).
国内外对于骨支架的研究主要集中在羟基磷灰石及胶原的复合支架,发明人意识到尽管CN1562387A、CN101229392A、CN101417145A等制作出了多种类型的胶原/羟基磷灰石复合骨支架,但由于该类材料存在结构松散、强度比较差、韧性非常弱、降解速度过快等问题,无法与骨生长速度很好地匹配等缺点,使其难以成为良好的骨组织工程支架。发明人知晓三维支架空间结构是骨修复材料及骨传导性能的基础所在,近几年来,研究者们通过仿生合成、交联处理、引入第三相等方法来提高胶原基纳米羟基磷灰石复合材料的性能,但仍存在着脆性较大、羟基磷灰石微晶体的方向性散乱、与胶原的结合度差等问题,并且这些支架都是采用压实的办法成型,没有形成多孔的形态,不利于细胞的黏附与增殖。发明人意识到尽管CN102205150A、CN103785059A、CN102240415A使用聚乳酸或其共聚物为基体制备出了三维立体空隙结构的骨材料,虽然具有较好的力学性能,但材料的亲水性能差,降解产物会持续产生酸性物质,造成生物相容性不佳。发明人意识到CN105457097A、CN101554493A使用了抗溃散剂、分散剂和/或改性剂等充分混合得到纳米羟基磷灰石/胶原支架,但支架中的抗溃散剂、分散剂和/或改性剂等属于非天然骨结构的成分,影响材料结构和成骨效果。At home and abroad, research on bone scaffolds mainly focuses on composite scaffolds of hydroxyapatite and collagen. The inventors realized that although CN1562387A, CN101229392A, CN101417145A, etc. have produced various types of collagen/hydroxyapatite composite bone scaffolds, Such materials have the problems of loose structure, poor strength, very weak toughness, too fast degradation rate, and can not be well matched with bone growth rate, making it difficult to become a good bone tissue engineering support. The inventors know that the three-dimensional scaffold spatial structure is the basis of bone repair materials and bone conduction properties. In recent years, researchers have improved collagen-based nano-hydroxyapatite composites by biomimetic synthesis, cross-linking treatment, and introduction of the third equivalent method. The performance, but there are still problems such as large brittleness, directional dispersal of hydroxyapatite microcrystals, poor adhesion with collagen, etc., and these stents are formed by compaction without forming a porous form. Not conducive to cell adhesion and proliferation. The inventors have realized that although CN102205150A, CN103785059A, CN102240415A use polylactic acid or its copolymer as a matrix to prepare a three-dimensional void structure of bone material, although it has good mechanical properties, the hydrophilic property of the material is poor, and the degradation products will continue. Produces acidic substances, resulting in poor biocompatibility. The inventors have realized that CN105457097A, CN101554493A are thoroughly mixed with anti-separation agents, dispersants and/or modifiers to obtain nano-hydroxyapatite/collagen scaffolds, but anti-seizure agents, dispersants and/or modifiers in scaffolds. Components that belong to non-natural bone structures affect material structure and osteogenesis.
综上可知,发明人意识到本领域需要一种三维结构的具有良好仿生效果的骨修复支架材料,但长期以来并没有得到有效满足,因此,亟待开发一种新的骨修复支架材料以满足现实需要。In summary, the inventors have realized that there is a need in the art for a bone repair scaffold material having a good biomimetic effect in a three-dimensional structure, but it has not been effectively satisfied for a long time. Therefore, it is urgent to develop a new bone repair scaffold material to meet the reality. need.
发明内容Summary of the invention
本申请揭示一种仿生生物矿化人工骨修复材料,所述材料为三维多孔支架材料,其包括交联后的胶原基体以及包裹在该基体中的生物矿化胶原/羟基磷灰石复合粉,所述胶原基体与所述生物矿化胶原/羟基磷灰石复合粉的质量比为9:1~1:9。The present application discloses a biomimetic biomineralized artificial bone repair material, which is a three-dimensional porous scaffold material, which comprises a crosslinked collagen matrix and a biomineralized collagen/hydroxyapatite composite powder wrapped in the matrix. The mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is from 9:1 to 1:9.
本申请进一步揭示一种获取所述仿生生物矿化人工骨修复材料的制备方法,该方法包括如下步骤:The present application further discloses a method for preparing the biomimetic artificial bone repairing material, the method comprising the following steps:
(a)提供生物矿化胶原/羟基磷灰石复合粉及胶原蛋白水溶液;(a) providing a biomineralized collagen/hydroxyapatite composite powder and an aqueous collagen solution;
(b)将所述生物矿化胶原/羟基磷灰石复合粉加入到所述胶原蛋白水溶液中形成混合 体系,其中所述生物矿化胶原/羟基磷灰石复合粉与所述胶原蛋白水溶液中的胶原蛋白的质量比为9~1:1~9;(b) adding the biomineralized collagen/hydroxyapatite composite powder to the collagen aqueous solution to form a mixture a system, wherein the mass ratio of the biomineralized collagen/hydroxyapatite composite powder to the collagen in the collagen aqueous solution is 9 to 1:1 to 9;
(c)调节步骤(b)所得混合体系的pH为7~9,随后搅拌形成矿化胶原复合溶胶;(c) adjusting the pH of the mixed system obtained in the step (b) to 7 to 9, and then stirring to form a mineralized collagen composite sol;
(d)将该矿化胶原复合溶胶进行冷冻干燥,得到矿化胶原复合多孔材料;(d) freeze-drying the mineralized collagen composite sol to obtain a mineralized collagen composite porous material;
(e)将所得矿化胶原复合多孔材料进行交联得到所述仿生生物矿化人工骨修复材料。(e) cross-linking the obtained mineralized collagen composite porous material to obtain the biomimetic mineralized artificial bone repairing material.
本申请进一步揭示所述仿生生物矿化人工骨修复材料的应用。The application further discloses the application of the biomimetic mineralized artificial bone repair material.
附图说明DRAWINGS
图1为实施例1~7的流程图;Figure 1 is a flow chart of Embodiments 1 to 7;
图2为实施例1所得产品的电镜图;2 is an electron micrograph of the product obtained in Example 1;
图3及图4为实施例9中的XRD对比图。3 and 4 are XRD comparison diagrams in the ninth embodiment.
具体实施方式detailed description
为了对本申请的技术特征、目的和有益效果有更加清楚的理解,现结合具体实施例及附图对本申请的技术方案进行以下详细说明,应理解这些实例仅用于说明本申请而不用于限制本申请的范围。实施例中,各原始试剂材料均可商购获得,未注明具体条件的实验方法为所属领域熟知的常规方法和常规条件,或按照仪器制造商所建议的条件。The technical solutions of the present application are described in detail below with reference to the specific embodiments and the accompanying drawings. The scope of the application. In the examples, each of the original reagent materials is commercially available, and the experimental methods not specifying the specific conditions are conventional methods and conventional conditions well known in the art, or in accordance with the conditions recommended by the instrument manufacturer.
本申请揭示一种仿生生物矿化人工骨修复材料,所述材料为三维多孔支架材料,其包括交联后的胶原基体以及包裹在该基体中的生物矿化胶原/羟基磷灰石复合粉,所述胶原基体与所述生物矿化胶原/羟基磷灰石复合粉的质量比为9:1~1:9,例如为1~5:5~9,又例如为3~5:5~7。The present application discloses a biomimetic biomineralized artificial bone repair material, which is a three-dimensional porous scaffold material, which comprises a crosslinked collagen matrix and a biomineralized collagen/hydroxyapatite composite powder wrapped in the matrix. The mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is 9:1 to 1:9, for example, 1 to 5:5 to 9, and for example, 3 to 5:5 to 7. .
将胶原基体与复合粉的质量比控制在3~5:5~7的范围内,能使本申请材料的力学性能、柔韧性、孔隙率达到优良平衡,更加满足实际应用要求。By controlling the mass ratio of the collagen matrix to the composite powder in the range of 3 to 5:5 to 7, the mechanical properties, flexibility, and porosity of the material of the present application are excellently balanced, and the practical application requirements are more satisfied.
本申请所述仿生生物矿化人工骨修复材料为胶原基仿生生物矿化人工骨,解决了本领域长期以来想提供直接以胶原和羟基磷灰石为主成分的三维骨修复支架材料但一直未实现的技术问题,能够满足GTR或GBR临床手术中人工骨与组织缝合的需求,其包括羟基磷灰石与纯胶原,这两种成分为人体天然组织的主要成分,无毒性,且不影响材料结构和成骨效果,具有很好的生物相容性。由于交联胶原基体的存在,解决了材料易溃散、降解速度过快、机械性能差等问题,实现了纳米羟基磷灰石与胶原的仿生构建。The bionic biomineralized artificial bone repairing material described in the present application is a collagen-based biomimetic mineralized artificial bone, which solves the long-term desire to provide a three-dimensional bone repair scaffold material mainly composed of collagen and hydroxyapatite, but has not been The technical problems achieved can meet the needs of artificial bone and tissue suture in GTR or GBR clinical operation, including hydroxyapatite and pure collagen, which are the main components of human natural tissue, non-toxic, and do not affect the material. Structure and osteogenic effect, with good biocompatibility. Due to the existence of cross-linked collagen matrix, the problems of material collapse, excessive degradation rate and poor mechanical properties are solved, and the biomimetic construction of nano-hydroxyapatite and collagen is realized.
本申请所述“包括”包括“主要包括”,所述“主要包括”是指在不影响本申请对现有技术贡献的前提下,本申请材料中可添加一些额外的本申请不作特别限定的组分,特别地,所述“包括”是指由所列原料组成。 The word "comprising" as used in the present application includes "substantially including", and the term "comprising" is used to mean that the present application does not specifically limit the present application without prejudice to the prior art contribution to the present application. In particular, the term "comprising" means consisting of the listed starting materials.
本申请仿生生物矿化人工骨有很好的三维空间结构,三重螺旋的成熟的胶原纤维有序排列,生物矿化胶原/羟基磷灰石复合粉紧密地附着在胶原纤维上,而且充分填充于胶原纤维之间,具有胶原蛋白-羟基磷灰石-胶原蛋白三级复合结构,是多重维度的结合,使得生物矿化胶原/羟基磷灰石复合粉能够稳定在三维多孔支架结构中,不易脱落,增加了三维支架结构的稳定性,从而提高了材料的机械性能,不易破坏。The bionic biomineralized artificial bone of the present application has a good three-dimensional structure, the mature collagen fibers of the triple helix are arranged in an orderly manner, and the biomineralized collagen/hydroxyapatite composite powder is closely attached to the collagen fiber, and is fully filled with Between the collagen fibers, there is a collagen-hydroxyapatite-collagen tertiary composite structure, which is a combination of multiple dimensions, so that the biomineralized collagen/hydroxyapatite composite powder can be stabilized in the three-dimensional porous scaffold structure and is not easy to fall off. , the stability of the three-dimensional support structure is increased, thereby improving the mechanical properties of the material and being not easily damaged.
本申请所述生物矿化胶原/羟基磷灰石复合粉为生物矿化过程制备而成,是通过胶原蛋白有机大分子和无机离子在界面处的相互作用,从分子水平上控制羟基磷灰石无机矿物相的结晶、生长,从而使胶原/羟基磷灰石复合粉具有特殊的分级结构和组装方式,其可按现有方法制备得到的,例如通过CN1106861C具体实施例中的步骤(1)~(4)制得,相当于该案中的钙磷盐干粉,本领域技术人员知晓磷酸根与钙离子的添加顺序对生物矿化无实质影响。The biomineralized collagen/hydroxyapatite composite powder described in the present application is prepared by biomineralization process, and controls hydroxyapatite at the molecular level through the interaction of collagen organic macromolecules and inorganic ions at the interface. Crystallization and growth of the inorganic mineral phase, so that the collagen/hydroxyapatite composite powder has a special hierarchical structure and assembly method, which can be prepared according to the existing method, for example, by the step (1) in the specific embodiment of CN1106861C~ (4) It is prepared, which is equivalent to the calcium phosphate salt dry powder in the case, and those skilled in the art know that the order of addition of phosphate and calcium ions has no substantial effect on biomineralization.
本申请所述胶原/生物矿化羟基磷灰石复合粉是通过胶原蛋白的生物矿化制备而成,羟基磷灰石以胶原蛋白为模板,在胶原的分子结构上有序结晶生长而成,胶原蛋白和羟基磷灰石是分子取向的,通过仿生生物矿化过程,分子重新变成有序排列的结构,具有更一致、更广泛的胶原纤维取向,使得人工骨具有很高的力学强度。The collagen/biomineralized hydroxyapatite composite powder described in the present application is prepared by biomineralization of collagen, and hydroxyapatite is formed by orderly crystal growth of collagen on the molecular structure of collagen using collagen as a template. Collagen and hydroxyapatite are molecularly oriented. Through biomimetic biomineralization, the molecules re-order into an ordered structure with a more consistent and broader orientation of collagen fibers, resulting in high mechanical strength of the artificial bone.
在一些实施方式中,所述仿生生物矿化人工骨修复材料中孔直径为10~500μm,其孔隙率为50%~97%。In some embodiments, the biomimetic mineralized artificial bone repair material has a pore diameter of 10 to 500 μm and a porosity of 50% to 97%.
在一些实施方式中,所述生物矿化胶原/羟基磷灰石复合粉中羟基磷灰石的质量分数为50~99wt%。在一些实施方式中为80~99wt%。将复合粉中羟基磷灰石的质量分数控制在80~99wt%范围内,可使得复合粉的粒径变得更小,在胶原基体中分散得更加均匀。In some embodiments, the mass fraction of hydroxyapatite in the biomineralized collagen/hydroxyapatite composite powder is from 50 to 99% by weight. In some embodiments it is 80 to 99 wt%. The mass fraction of hydroxyapatite in the composite powder is controlled within the range of 80 to 99 wt%, so that the particle size of the composite powder becomes smaller and the dispersion is more uniform in the collagen matrix.
在一些实施方式中,所述仿生生物矿化人工骨修复材料的XRD图基本如图4中col-HA或图4中仿生骨19、仿生骨37或仿生骨55中任一所示。从图3或图4可以明显看出本申请的一些实施方式中,所述仿生生物矿化人工骨修复材料与天然骨具有很高的相似程度,特别是仿生骨37或仿生骨55。In some embodiments, the XRD pattern of the biomimetic mineralized artificial bone repair material is substantially as shown in any of col-HA in FIG. 4 or bionic bone 19, bionic bone 37 or bionic bone 55 in FIG. As is apparent from FIG. 3 or FIG. 4, in some embodiments of the present application, the biomimetic mineralized artificial bone repair material has a high degree of similarity to natural bone, particularly bionic bone 37 or bionic bone 55.
在一些实施方式中,所述胶原基体或所述生物矿化胶原/羟基磷灰石复合粉中的胶原为去端肽的天然I型胶原蛋白和/或去端肽的重组人类I型胶原蛋白。在一些实施方式中,所述的天然I型胶原蛋白可提取自动物(例如猪、牛、羊、马等)的皮肤和/或跟腱,经过酶解工艺(可进一步包括透析纯化等)制得的去端肽胶原蛋白。In some embodiments, the collagen matrix or the collagen in the biomineralized collagen/hydroxyapatite composite powder is a native type I collagen of an atelopeptide and/or a recombinant human type I collagen of an atelopeptide. . In some embodiments, the natural type I collagen can extract skin and/or Achilles tendon of an animal (eg, pig, cow, sheep, horse, etc.), and is subjected to an enzymatic process (which may further include dialysis purification, etc.). The resulting depeptide peptide collagen.
另一方面,本申请揭示所述仿生生物矿化人工骨修复材料的一种制备方法,其中,所述方法包括如下步骤: In another aspect, the present application discloses a preparation method of the biomimetic mineralized artificial bone repairing material, wherein the method comprises the following steps:
(a)提供生物矿化胶原/羟基磷灰石复合粉及胶原蛋白水溶液;该胶原蛋白水溶液中胶原蛋白的质量分数在一些实施方式中为0.8%~5%;(a) providing a biomineralized collagen/hydroxyapatite composite powder and an aqueous collagen solution; the mass fraction of collagen in the aqueous collagen solution is 0.8% to 5% in some embodiments;
(b)将所述生物矿化胶原/羟基磷灰石复合粉加入到所述胶原蛋白水溶液中形成混合体系,其中所述生物矿化胶原/羟基磷灰石复合粉与所述胶原蛋白水溶液中的胶原蛋白的质量比为9~1:1~9;在一些实施方式中为1~5:5~9;在一些实施方式中为3~5:5~7;(b) adding the biomineralized collagen/hydroxyapatite composite powder to the aqueous collagen solution to form a mixed system, wherein the biomineralized collagen/hydroxyapatite composite powder and the collagen aqueous solution are The mass ratio of collagen is 9 to 1:1 to 9; in some embodiments, 1 to 5: 5 to 9; in some embodiments, 3 to 5: 5 to 7;
(c)调节步骤(b)所得混合体系的pH为7~9,随后搅拌形成矿化胶原复合溶胶;在一些实施方式中采用NaOH、KOH或氨水调节所得混合体系的pH为7~9;(c) adjusting the pH of the mixed system obtained in step (b) is 7 to 9, followed by stirring to form a mineralized collagen composite sol; in some embodiments, the pH of the resulting mixed system is adjusted to 7 to 9 using NaOH, KOH or ammonia;
(d)将该矿化胶原复合溶胶进行冷冻干燥,得到矿化胶原复合多孔材料;(d) freeze-drying the mineralized collagen composite sol to obtain a mineralized collagen composite porous material;
选择性地,将步骤(c)所得矿化胶原复合溶胶先进行预冻得到矿化胶原胶冻,然后再进行所述冷冻干燥;Optionally, the mineralized collagen composite sol obtained in the step (c) is pre-frozen to obtain a mineralized collagen jelly, and then the freeze-drying is performed;
(e)将所得矿化胶原复合多孔材料进行交联得到所述仿生生物矿化人工骨修复材料。(e) cross-linking the obtained mineralized collagen composite porous material to obtain the biomimetic mineralized artificial bone repairing material.
本申请可将所得仿生生物矿化人工骨修复材料切割成所需要的形状,通过无菌包装。In the present application, the resulting biomimetic mineralized artificial bone repair material can be cut into a desired shape and packaged aseptically.
在一些实施方法中,步骤(e)中所述交联包括物理交联和/或化学交联。In some embodiments, the crosslinking in step (e) comprises physical crosslinking and/or chemical crosslinking.
在一些实施方式中,所述物理交联包括但不限于紫外辐照、热脱氢法和辐照灭菌法交联中的一种或多种。In some embodiments, the physical crosslinking includes, but is not limited to, one or more of ultraviolet radiation, thermal dehydrogenation, and radiation sterilization crosslinking.
在一些实施方式中,所述化学交联包括但不限于使用碳化二亚胺、二胺、环氧化合物、羟基琥珀酰亚胺、二苯基磷酸盐(DPPA)、戊二醛、甲醛、乙醛酸和京尼平中的一种或多种进行交联,使用化学交联剂后,经过洗脱程序去除残留的交联剂。In some embodiments, the chemical crosslinking includes, but is not limited to, the use of carbodiimide, diamine, epoxy compound, hydroxysuccinimide, diphenyl phosphate (DPPA), glutaraldehyde, formaldehyde, B. One or more of aldehyde acid and genipin are crosslinked, and after using a chemical crosslinking agent, the residual crosslinking agent is removed by an elution procedure.
在一些实施方式中,本申请所述生物矿化胶原/羟基磷灰石复合粉按如下方法制备得到:In some embodiments, the biomineralized collagen/hydroxyapatite composite powder described herein is prepared as follows:
(i)将胶原蛋白置于酸中形成胶原蛋白的酸性水溶液;该酸性水溶液中胶原蛋白的质量分数例如为0.01%~2%,其pH为2.5~5.5;(i) placing collagen in an acid to form an acidic aqueous solution of collagen; the mass fraction of collagen in the acidic aqueous solution is, for example, 0.01% to 2%, and the pH is 2.5 to 5.5;
(ii)向所述胶原蛋白的酸性水溶液中缓慢滴加含钙离子的水溶液;以所述胶原蛋白的酸性水溶液中每克胶原蛋白计,钙离子的加入量例如为0.01~0.1mol;(ii) slowly adding an aqueous solution containing calcium ions to the acidic aqueous solution of the collagen; in an acidic aqueous solution of the collagen, the amount of calcium ions added is, for example, 0.01 to 0.1 mol per gram of collagen;
(iii)向步骤(ii)所得溶液中加入磷酸溶液,搅拌混匀形成混合体系;所述的磷酸溶液的加入量为使得体系中钙离子与磷酸根离子的摩尔比例如为1.5~2;(iii) adding a phosphoric acid solution to the solution obtained in step (ii), stirring and mixing to form a mixed system; the phosphoric acid solution is added in an amount such that the molar ratio of calcium ions to phosphate ions in the system is, for example, 1.5 to 2;
(iv)调节步骤(iii)所得体系的pH为7~10得白色悬浊液;(iv) adjusting the pH of the system obtained in the step (iii) to 7 to 10 to obtain a white suspension;
(v)将步骤(iii)所得白色悬浊液静置,例如于15~25℃下静置22~26小时,过滤,将滤饼冷冻干燥,例如于-50~-20℃下进行充分冷冻干燥24~48小时,随后研磨制得的干粉即为生物矿化胶原/羟基磷灰石复合粉; (v) The white suspension obtained in the step (iii) is allowed to stand, for example, at 15 to 25 ° C for 22 to 26 hours, filtered, and the filter cake is freeze-dried, for example, sufficiently frozen at -50 to -20 ° C. Drying for 24 to 48 hours, followed by grinding the prepared dry powder is biomineralized collagen / hydroxyapatite composite powder;
在一些实施方式中,步骤(i)中酸包括但不限于硫酸、盐酸、硝酸、乙酸、丙酸和柠檬酸中的一种或多种;In some embodiments, the acid in step (i) includes, but is not limited to, one or more of sulfuric acid, hydrochloric acid, nitric acid, acetic acid, propionic acid, and citric acid;
在一些实施方式中,步骤(ii)中所述的含钙离子的水溶液采用CaCl2、Ca(NO3)2和CaCO3中的一种或多种形成。In some embodiments, the calcium ion-containing aqueous solution described in step (ii) is formed using one or more of CaCl 2 , Ca(NO 3 ) 2 , and CaCO 3 .
本申请上述制备生物矿化胶原/羟基磷灰石的方法可有效控制粉的沉淀效果,相比于发明人知晓的方法而言更有利于得到粒径更小的复合粉,从而使得所得复合粉在胶原基体中分散的更均匀。The above method for preparing biomineralized collagen/hydroxyapatite in the present application can effectively control the precipitation effect of the powder, and is more advantageous for obtaining a composite powder having a smaller particle diameter than the method known to the inventors, thereby making the obtained composite powder Disperse more evenly in the collagen matrix.
在一些实施方式中,步骤(iv)中调节pH时,当pH=5~6时,混合体系开始出现沉淀,当pH=7~10时,混合体系出现白色悬浊液。In some embodiments, when pH is adjusted in step (iv), when pH = 5-6, the mixed system begins to precipitate, and when pH = 7-10, a white suspension appears in the mixed system.
根据本申请的具体实施方式,本申请所述仿生生物矿化人工骨修复材料的制备方法包括如下步骤:According to a specific embodiment of the present application, the method for preparing the biomimetic mineralized artificial bone repairing material of the present application comprises the following steps:
(S1)生物矿化胶原/羟基磷灰石复合粉的制备,其包括:(S1) Preparation of a biomineralized collagen/hydroxyapatite composite powder comprising:
(S1-1)将胶原蛋白溶解在酸溶液中,配制成胶原蛋白的酸性水溶液;在一些实施方式中,该酸性水溶液中胶原蛋白的质量分数为0.01%~2%,其pH为2.5~5.5;(S1-1) dissolving collagen in an acid solution to prepare an acidic aqueous solution of collagen; in some embodiments, the mass fraction of collagen in the acidic aqueous solution is 0.01% to 2%, and the pH is 2.5 to 5.5. ;
(S1-2)持续搅拌步骤(S1-1)所得溶液,缓慢滴加含钙离子的水溶液;在一些实施方式中,以胶原蛋白的酸性水溶液中每克胶原蛋白计,钙离子的加入量为0.01~0.1mol;(S1-2) continuously stirring the solution obtained in the step (S1-1), slowly adding an aqueous solution containing calcium ions; in some embodiments, the amount of calcium ions added per gram of collagen in the acidic aqueous solution of collagen is 0.01 to 0.1 mol;
(S1-3)持续搅拌步骤(S1-2)所得溶液,加入磷酸溶液,搅拌混匀形成混合体系;在一些实施方式中,磷酸溶液的加入量取决于与步骤(S1-2)中钙离子的加入量,使得钙离子与磷酸根离子的摩尔比达到1.5~2;(S1-3) continuously stirring the solution obtained in the step (S1-2), adding a phosphoric acid solution, and stirring and mixing to form a mixed system; in some embodiments, the amount of the phosphoric acid solution added depends on the calcium ion in the step (S1-2). The amount of addition, so that the molar ratio of calcium ions to phosphate ions reaches 1.5 to 2;
(S1-4)持续搅拌步骤(S1-3)所得溶液,调节混合体系pH为7~10得白色悬浊液;(S1-4) continuously stirring the solution obtained in the step (S1-3), adjusting the pH of the mixed system to 7 to 10 to obtain a white suspension;
(S1-5)将步骤(S1-4)所得混合体系静置,在一些实施方式中,于15~25℃下静置22~26小时,过滤,将滤饼冷冻干燥,在一些实施方式中,于-50~-20℃下进行充分冷冻干燥24~48小时,随后研磨制得的干粉即为生物矿化胶原/羟基磷灰石复合粉;(S1-5) The mixed system obtained in the step (S1-4) is allowed to stand, and in some embodiments, it is allowed to stand at 15 to 25 ° C for 22 to 26 hours, filtered, and the filter cake is freeze-dried, in some embodiments. Fully freeze-drying at -50 to -20 ° C for 24 to 48 hours, followed by grinding to obtain a dry powder which is a biomineralized collagen/hydroxyapatite composite powder;
(S2)胶原和生物矿化胶原/羟基磷灰石复合粉的复合,其包括:(S2) a composite of collagen and biomineralized collagen/hydroxyapatite composite powder, comprising:
(S2-1)将胶原蛋白溶解在纯化水中,配制成胶原蛋白的水溶液;在一些实施方式中,该胶原蛋白水溶液中胶原蛋白的质量分数为0.8%~5%;(S2-1) dissolving collagen in purified water to prepare an aqueous solution of collagen; in some embodiments, the mass fraction of collagen in the aqueous collagen solution is 0.8% to 5%;
(S2-2)持续搅拌步骤(S2-1)所得溶液,加入步骤(S1-5)制得的生物矿化胶原/羟基磷灰石复合粉,搅拌混匀形成混合体系,生物矿化胶原/羟基磷灰石复合粉的加入量与步骤(S2-1)所得胶原蛋白水溶液中的胶原蛋白质量比为9:1~1:9,在一些实施方式中,为1~5:5~9,在一些实施方式中为3~5:5~7; (S2-2) continuously stirring the solution obtained in the step (S2-1), adding the biomineralized collagen/hydroxyapatite composite powder obtained in the step (S1-5), stirring and mixing to form a mixed system, biomineralized collagen/ The ratio of the amount of the hydroxyapatite composite powder added to the amount of collagen protein in the aqueous collagen solution obtained in the step (S2-1) is from 9:1 to 1:9, and in some embodiments, from 1 to 5:5 to 9, In some embodiments, it is 3 to 5: 5 to 7;
(S2-3)持续搅拌步骤(S2-2)所得溶液,调节混合体系pH为7~9;(S2-3) continuously stirring the solution obtained in the step (S2-2), adjusting the pH of the mixed system to 7 to 9;
(S2-4)将步骤(S2-3)所得混合体系于静置,搅拌,形成矿化胶原复合溶液;在一些实施方式中,于15~25℃下静置10~48小时,搅拌5~30分钟使其充分混匀,形成矿化胶原复合溶液;(S2-4) The mixed system obtained in the step (S2-3) is allowed to stand and stirred to form a mineralized collagen composite solution; in some embodiments, it is allowed to stand at 15 to 25 ° C for 10 to 48 hours, and stirred for 5 to 30. Minutes to make it fully mixed to form a mineralized collagen composite solution;
(S3)仿生生物矿化人工骨修复材料的制备,其包括:(S3) Preparation of biomimetic biomineralized artificial bone repair material, comprising:
(S3-1)将步骤(S2-4)获得的矿化胶原复合溶液预冻,在一些实施方式中,于1~5℃下预冻3~24小时,获得矿化胶原胶冻;(S3-1) pre-freezing the mineralized collagen composite solution obtained in the step (S2-4), and in some embodiments, pre-freezing at 1 to 5 ° C for 3 to 24 hours to obtain a mineralized collagen jelly;
(S3-2)将步骤(S3-1)的矿化胶原胶冻冷冻干燥,在一些实施方式中,于-50~-20℃下进行充分冷冻干燥22~26小时,得矿化胶原复合多孔材料;(S3-2) freeze-drying the mineralized collagen of step (S3-1), and in some embodiments, performing sufficient freeze-drying at -50 to -20 ° C for 22 to 26 hours to obtain a mineralized collagen composite porous material;
(S3-3)对矿化胶原复合多孔材料使用物理和/或化学的方法进行交联即得所述仿生生物矿化人工骨修复材料。(S3-3) The biomimetic collagen composite porous material is crosslinked by physical and/or chemical methods to obtain the biomimetic mineralized artificial bone repair material.
本申请所述方法生产工艺简单,易于大规模生产,生产成本低,非常有利于降低患者的医疗成本。The method described in the present application has a simple production process, is easy to be mass-produced, and has low production cost, and is very beneficial for reducing the medical cost of the patient.
本申请的技术手段可相互组合以达到进一步的效果。The technical means of the present application can be combined with each other to achieve further effects.
再一方面,本申请揭示所述仿生生物矿化人工骨修复材料或本申请制备得到的仿生生物矿化人工骨修复材料在制备支持人类或动物的骨缺陷位置处的植入物中的应用。In still another aspect, the present application discloses the use of the biomimetic mineralized artificial bone repair material or the biomimetic biomineralized artificial bone repair material prepared in the present application for preparing an implant at a location supporting a bone defect of a human or animal.
当将本申请的骨修复材料作为植入物置于骨缺陷位置时,其作为三维支架用于骨形成、骨再生、骨修复或骨置换,或用于骨骼、拔牙窝等骨缺损的修复再生。When the bone repair material of the present application is placed as an implant at a bone defect position, it is used as a three-dimensional stent for bone formation, bone regeneration, bone repair or bone replacement, or for repair and regeneration of bone defects such as bones and extraction sockets.
本申请具有如下有益效果:The application has the following beneficial effects:
(1)该仿生生物矿化人工骨有胶原蛋白-羟基磷灰石-胶原蛋白三级复合结构,三重螺旋的成熟的胶原纤维有序排列,生物矿化胶原/羟基磷灰石复合粉紧密地附着在胶原纤维上,而且充分填充于胶原纤维之间,具有胶原蛋白-羟基磷灰石-胶原蛋白三级复合结构,是多重维度的结合,使得生物矿化胶原/羟基磷灰石复合粉能够稳定在三维多孔支架结构中,从而使羟基磷灰石晶体不易脱落,增加了三维支架结构中羟基磷灰石的稳定性。(1) The biomimetic artificial bone has a collagen-hydroxyapatite-collagen tertiary composite structure, the triple-helix mature collagen fibers are arranged in an orderly manner, and the biomineralized collagen/hydroxyapatite composite powder is closely arranged. Attached to collagen fibers and fully filled between collagen fibers, it has a collagen-hydroxyapatite-collagen tertiary composite structure, which is a combination of multiple dimensions, enabling biomineralized collagen/hydroxyapatite composite powder to Stabilized in the three-dimensional porous scaffold structure, so that the hydroxyapatite crystal is not easy to fall off, and the stability of the hydroxyapatite in the three-dimensional scaffold structure is increased.
(2)该仿生生物矿化人工骨最大的特点是胶原与羟基磷灰石的有序排列的多孔三维连通结构,内连孔结构有利于长入材料深部的血管彼此相通,以保证长入材料深部组织的营养供应;除材料与受植床的结合外,多孔结构为机体骨组织的长入、形成机械性内锁、增强植入材料的结合,为固位创造了条件;多孔表面利于血管和软组织长入,而孔径互相连通又是骨内向生长的先决条件,互相连通有利于细胞和体液在体内流动、组织代谢,骨质长入微孔和大量外骨痂共同构成牢固的“生物性固定”,微孔构成巨大表面积,为骨沉淀 提供良好的基质。(2) The biggest feature of the biomimetic artificial bone is the ordered three-dimensional interconnected structure of collagen and hydroxyapatite. The interconnected pore structure facilitates the communication of the blood vessels deep into the material to ensure the growth of the material. The nutrient supply of deep tissues; in addition to the combination of materials and implanted beds, the porous structure is the growth of the body's bone tissue, the formation of mechanical interlocks, and the combination of implant materials, creating conditions for retention; porous surfaces are beneficial for blood vessels And the soft tissue grows in, and the pores communicate with each other and are the prerequisites for the inward growth of the bone. Interconnecting is beneficial to the flow of cells and body fluids in the body, tissue metabolism, bone growth into the micropores and a large number of external epiphyses to form a solid "biological fixation." "Micropores constitute a large surface area for bone sedimentation Provide a good matrix.
(3)该仿生生物矿化人工骨为羟基磷灰石与纯胶原构成,不使用聚乳酸、壳聚糖、甲壳素、抗溃散剂、模板剂、分散剂、改性剂等,不会影响材料结构和成骨效果,无毒性,具有很好的生物相容性;而且使用去端肽胶原蛋白制成,无免疫原性;实现了成分和结构的同时仿生。(3) The biomimetic artificial bone is composed of hydroxyapatite and pure collagen, and does not use polylactic acid, chitosan, chitin, anti-killing agent, templating agent, dispersing agent, modifier, etc., and does not affect Material structure and osteogenic effect, non-toxic, with good biocompatibility; and made with the use of the terminal peptide collagen, no immunogenicity; achieved simultaneous biomimetic composition and structure.
(4)生物矿化胶原/羟基磷灰石复合粉大部分为纳米级;由于纳米材料具有表面效应、小尺寸效应及量子效应等独特的性能,纳米级羟基磷灰石粒子较普通的羟基磷灰石具有更强的生物活性,应用纳米级羟基磷灰石粒子制作的人工骨呈白色或微黄色纤维状,表面光滑,不透明,具有多孔的三维网状结构,有利于细胞的黏附和生长。(4) Biomineralized collagen/hydroxyapatite composite powder is mostly nano-scale; nano-sized hydroxyapatite particles are more common than ordinary hydroxy-phosphorus due to the unique properties of nano-materials such as surface effect, small size effect and quantum effect. Graystone has stronger biological activity. The artificial bone made of nano-sized hydroxyapatite particles is white or yellowish-fibrous. The surface is smooth and opaque. It has a porous three-dimensional network structure, which is beneficial to cell adhesion and growth.
(5)通过物理或化学的交联,材料机械性能大大提高,具有很强的抗降解作用,不易溃散,实现了纳米羟基磷灰石与胶原的仿生构建。(5) Through physical or chemical cross-linking, the mechanical properties of the material are greatly improved, it has strong anti-degradation effect, is not easy to collapse, and realizes the biomimetic construction of nano-hydroxyapatite and collagen.
(6)生产工艺简单,易于大规模生产,生产成本低,非常有利于降低患者的医疗成本。(6) The production process is simple, easy to mass-produce, and the production cost is low, which is very beneficial to reduce the medical cost of the patient.
以下实施例及对比例中的试剂和仪器如下所示:The reagents and instruments in the following examples and comparative examples are as follows:
羟基磷灰石(北京湃生生物科技有限公司)、I型胶原蛋白(北京湃生生物科技有限公司)、NaOH(分析纯)等。Hydroxyapatite (Beijing Yusheng Biotechnology Co., Ltd.), type I collagen (Beijing Yusheng Biotechnology Co., Ltd.), NaOH (analytical grade), and the like.
FT/IR-6800型傅立叶变换红外光谱仪(Jasco公司,日本)、D8型FocusX射线衍射仪(Bruker公司,德国)、HP-500型数显式推拉力计(乐清市艾德堡仪器有限公司)、GLZ-2型真空冷冻干燥机(上海浦东冷冻干燥设备有限公司)、DZF-6050AF型真空干燥箱(天津工兴实验室仪器有限公司)、2XZ-2型旋片式真空泵(上海双鹅制冷设备有限公司)等。FT/IR-6800 FT-IR spectrometer (Jasco, Japan), D8 Focus X-ray diffractometer (Bruker, Germany), HP-500 digital display force gauge (Yueqing Aidebao Instrument Co., Ltd.) , GLZ-2 vacuum freeze dryer (Shanghai Pudong Freeze Drying Equipment Co., Ltd.), DZF-6050AF vacuum drying oven (Tianjin Gongxing Laboratory Instrument Co., Ltd.), 2XZ-2 rotary vane vacuum pump (Shanghai Double Goose Refrigeration) Equipment Co., Ltd.).
实施例1Example 1
本实施例仿生生物矿化人工骨的制备,酸溶液采用盐酸,钙离子溶液采用CaCl2水溶液,碱性溶液采用NaOH水溶液,使用紫外辐照物理交联方法。图1所示为本申请仿生生物矿化人工骨的制备方法流程图。In the present embodiment, the preparation of the bionic biomineralized artificial bone is carried out by using an acid solution using hydrochloric acid, a calcium ion solution using a CaCl 2 aqueous solution, an alkaline solution using an aqueous NaOH solution, and an ultraviolet irradiation physical crosslinking method. FIG. 1 is a flow chart showing a method for preparing a biomimetic biomineralized artificial bone of the present application.
根据图1所示的步骤,仿生生物矿化人工骨的制备方法为:According to the steps shown in Figure 1, the preparation method of the biomimetic biomineralized artificial bone is:
步骤S1(生物矿化胶原/羟基磷灰石复合粉的制备)具体包括:Step S1 (preparation of biomineralized collagen/hydroxyapatite composite powder) specifically includes:
步骤S1-1(溶解胶原蛋白):将2g胶原蛋白溶解在1000mL浓度为0.001mol/L的盐酸溶液中,配制成胶原的酸溶液,其中胶原浓度为0.2%,溶液的pH为3;Step S1-1 (dissolved collagen): 2g of collagen is dissolved in 1000mL of a concentration of 0.001mol / L of hydrochloric acid solution, formulated into an acid solution of collagen, wherein the collagen concentration is 0.2%, the pH of the solution is 3;
步骤S1-2(加入钙离子):持续搅拌步骤S1-1所得溶液,缓慢滴加200mL浓度0.2mol/L的CaCl2水溶液; Step S1-2 (adding calcium ions): continuously stirring the solution obtained in the step S1-1, slowly adding 200 mL of a 0.2 mol/L CaCl 2 aqueous solution;
步骤S1-3(加入磷酸):持续搅拌步骤S1-2所得溶液,向其中加入400mL浓度为0.06mol/L的磷酸溶液,搅拌混匀形成混合体系,磷酸溶液的加入量取决于与步骤S1-2中钙离子的加入量,使得钙离子与磷酸根离子的摩尔比达到1.67;Step S1-3 (adding phosphoric acid): continuously stirring the solution obtained in the step S1-2, adding 400 mL of a phosphoric acid solution having a concentration of 0.06 mol/L, stirring and mixing to form a mixed system, and the amount of the phosphoric acid solution added depends on the step S1- 2 the amount of calcium ions added, so that the molar ratio of calcium ions to phosphate ions reaches 1.67;
步骤S1-4(调节pH):持续搅拌步骤S1-3所得溶液,缓慢滴加浓度为0.03mol/L的NaOH溶液至混合体系pH=7~10,当pH=5~6时,混合体系开始出现沉淀,当pH=7~10时,混合体系出现白色悬浊液;Step S1-4 (adjusting the pH): continuously stirring the solution obtained in the step S1-3, slowly adding a NaOH solution having a concentration of 0.03 mol/L to the mixed system pH=7 to 10, and when the pH is 5-6, the mixed system starts. Precipitation occurs, when the pH is 7-10, a white suspension appears in the mixed system;
步骤S1-5(过滤、冷冻干燥、研磨得复合粉):将步骤S1-4所得混合体系于15~25℃下静置24小时,过滤,将滤饼于-40℃下进行充分冷冻干燥24小时,随后研磨制得的干粉即为生物矿化胶原/羟基磷灰石复合粉。Step S1-5 (filtering, freeze-drying, and grinding to obtain a composite powder): The mixed system obtained in the step S1-4 is allowed to stand at 15 to 25 ° C for 24 hours, filtered, and the filter cake is sufficiently freeze-dried at -40 ° C. After hours, the dry powder obtained by the subsequent grinding is a biomineralized collagen/hydroxyapatite composite powder.
步骤S2(胶原和生物矿化胶原/羟基磷灰石复合粉的复合)具体包括:Step S2 (composite of collagen and biomineralized collagen/hydroxyapatite composite powder) specifically includes:
步骤S2-1(溶解胶原蛋白):将3g胶原蛋白溶解在97mL纯化水中,配制成胶原的溶液,其中胶原浓度为3%;Step S2-1 (dissolved collagen): 3 g of collagen is dissolved in 97 mL of purified water to prepare a solution of collagen, wherein the collagen concentration is 3%;
步骤S2-2(共混):持续搅拌步骤S2-1所得溶液,向其中加入3g步骤S1-5制得的生物矿化胶原/羟基磷灰石复合粉,搅拌混匀形成混合体系;Step S2-2 (blending): continuously stirring the solution obtained in the step S2-1, adding 3 g of the biomineralized collagen/hydroxyapatite composite powder prepared in the step S1-5, stirring and mixing to form a mixed system;
步骤S2-3(调节pH):持续搅拌步骤S2-2所得溶液,缓慢滴加0.01mol/L的NaOH水溶液至混合体系pH=9;Step S2-3 (adjust pH): continue to stir the solution obtained in step S2-2, slowly add 0.01mol / L aqueous NaOH solution to the mixed system pH = 9;
步骤S2-4(静置、搅拌):将步骤S2-3所得混合体系于25℃下静置24小时,倒入搅拌机中搅拌15分钟使其充分混匀,混合体系变为白色乳液,形成矿化胶原复合溶液;Step S2-4 (Standing, stirring): The mixed system obtained in the step S2-3 is allowed to stand at 25 ° C for 24 hours, poured into a blender and stirred for 15 minutes to be thoroughly mixed, and the mixed system becomes a white emulsion to form a ore. Collagen complex solution;
步骤S3(矿化胶原复合多孔材料的制备)具体包括:Step S3 (preparation of mineralized collagen composite porous material) specifically includes:
步骤S3-1(灌模、预冻):取步骤S2-4获得的矿化胶原复合溶液注入的矩形模具中并铺平,于4℃下预冻3小时获得矿化胶原胶冻;Step S3-1 (filling, pre-freezing): taking the mineralized collagen composite solution obtained in step S2-4 into a rectangular mold and flattening, pre-freezing at 4 ° C for 3 hours to obtain mineralized collagen jelly;
步骤S3-2(冷冻干燥):将步骤S3-1灌模后的矿化胶原胶冻于-50℃下进行充分冷冻干燥24小时,可得矿化胶原复合多孔材料;Step S3-2 (freeze-drying): the mineralized collagen gelatinized in step S3-1 is freeze-dried at -50 ° C for 24 hours to obtain a mineralized collagen composite porous material;
步骤S3-3(交联):对矿化胶原复合多孔材料使用紫外辐照的方法进行交联,紫外辐照条件为:波长254nm紫外灯,10W辐照24小时;Step S3-3 (crosslinking): crosslinking the mineralized collagen composite porous material by ultraviolet irradiation, and the ultraviolet irradiation condition is: ultraviolet light with a wavelength of 254 nm, and irradiation with 10 W for 24 hours;
步骤S3-4(切割、无菌包装、灭菌):将交联后的材料切割成所需要的形状,通过无菌包装,经灭菌后使用。Step S3-4 (cutting, aseptic packaging, sterilization): The cross-linked material is cut into a desired shape, and then sterilized and used after being aseptically packaged.
该仿生生物矿化人工骨(编号为仿生骨55)具有胶原蛋白-羟基磷灰石-胶原蛋白三层复合结构,取形状规则的块状材料,分别测量长宽高尺寸和重量,经计算的表观密度为0.13g/cm3,孔隙率为65%,其电镜图片如图2所示。 The biomimetic artificial bone (numbered as bionic bone 55) has a three-layer composite structure of collagen-hydroxyapatite-collagen, and adopts a block-shaped material with regular shape, and measures the length, width, height and weight, respectively, and is calculated. The apparent density is 0.13 g/cm 3 and the porosity is 65%. The electron micrograph is shown in Fig. 2.
实施例2Example 2
本实施例仿生生物矿化人工骨的制备,酸溶液采用盐酸,钙离子溶液采用CaCl2水溶液,碱性溶液采用NaOH水溶液,使用戊二醛进行化学交联。In the present embodiment, the biomimetic artificial bone is prepared by using hydrochloric acid, a calcium ion solution using a CaCl 2 aqueous solution, an alkaline solution using an aqueous NaOH solution, and glutaraldehyde for chemical crosslinking.
按照实施例1中步骤S1-1至S3-2制备矿化胶原复合多孔材料,之后,对矿化胶原复合多孔材料使用戊二醛进行化学交联,具体地,将步骤S3-2获得的矿化胶原复合多孔材料浸泡于0.05wt%的戊二醛的无水乙醇溶液中48小时进行交联;之后取出交联后的矿化胶原复合多孔材料,置于层析柱中,以流动的纯水洗涤48小时,以除去残留的交联剂;将交联后的矿化胶原复合多孔材料于110℃下进行真空干燥48小时,获得本实施例仿生生物矿化人工骨。经测试本实施例仿生生物矿化人工骨的表观密度为0.24g/cm3,孔隙率为85%。The mineralized collagen composite porous material is prepared according to steps S1-1 to S3-2 in Example 1, and then, the mineralized collagen composite porous material is chemically crosslinked using glutaraldehyde, specifically, the ore obtained in step S3-2. The collagen composite porous material is immersed in 0.05 wt% of glutaraldehyde in anhydrous ethanol for 48 hours for crosslinking; then the crosslinked mineralized collagen composite porous material is taken out and placed in a chromatography column to flow pure The water was washed for 48 hours to remove residual cross-linking agent; the cross-linked mineralized collagen composite porous material was vacuum dried at 110 ° C for 48 hours to obtain the bionic biomineralized artificial bone of the present example. The bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.24 g/cm 3 and a porosity of 85%.
实施例3Example 3
本实施例仿生生物矿化人工骨的制备,酸溶液采用硝酸水溶液,钙离子溶液采用Ca(NO3)2水溶液,碱性溶液采用KOH水溶液,使用热脱氢方法进行物理交联。In the present embodiment, the preparation of the biomimetic biomineralized artificial bone is carried out by using an aqueous solution of nitric acid in an acid solution, an aqueous solution of Ca(NO 3 ) 2 in a calcium ion solution, and an aqueous solution of KOH in an alkaline solution, and physically crosslinking using a thermal dehydrogenation method.
按照实施例1基本相同的步骤制备仿生生物矿化人工骨,除步骤S1-1中的酸溶液以1000mL浓度0.001mol/L的硝酸水溶液替代盐酸溶液,步骤S1-2中的钙离子溶液以20mL浓度0.1mol/L的Ca(NO3)2水溶液替代CaCl2水溶液,步骤S1-4和步骤S2-3中的碱性水溶液以浓度0.01mol/L的KOH水溶液替代NaOH水溶液,步骤S3-2之后,对矿化胶原复合多孔材料使用热脱氢的方法进行物理交联,热脱氢的方法的参数为温度130℃,真空度-0.1MPa,其余步骤与实施例1均相同。经测试本实施例制备得到的仿生生物矿化人工骨的表观密度为0.15g/cm3,孔隙率为70%。The biomimetic biomineralized artificial bone was prepared according to the substantially same procedure as in Example 1, except that the acid solution in the step S1-1 was replaced with 1000 mL of a 0.001 mol/L aqueous solution of nitric acid, and the calcium ion solution in the step S1-2 was 20 mL. The Ca(NO 3 ) 2 aqueous solution having a concentration of 0.1 mol/L is substituted for the CaCl 2 aqueous solution, and the alkaline aqueous solution in the step S1-4 and the step S2-3 is replaced with the NaOH aqueous solution having a concentration of 0.01 mol/L, after the step S3-2. The mineralized collagen composite porous material is physically crosslinked by a method of thermal dehydrogenation, and the parameters of the method for thermal dehydrogenation are a temperature of 130 ° C and a vacuum degree of -0.1 MPa, and the remaining steps are the same as in the first embodiment. The biomimetic biomineralized artificial bone prepared in the present example was tested to have an apparent density of 0.15 g/cm 3 and a porosity of 70%.
实施例4Example 4
本实施例仿生生物矿化人工骨的制备,钙离子水溶液采用CaCO3,使用热脱氢方法进行物理交联。In the present embodiment, the biomimetic biomineral artificial bone is prepared, and the calcium ion aqueous solution is CaCO 3 and physically crosslinked by a thermal dehydrogenation method.
按照实施例1基本相同的步骤制备仿生生物矿化人工骨,除步骤S1-2中的钙离子溶液为CaCO3颗粒,步骤S3-2之后,对矿化胶原复合多孔材料使用热脱氢的方法进行物料交联外,热脱氢的方法的参数为温度130℃,真空度-0.1MPa,其余步骤与实施例1均相同。经测试本实施例仿生生物矿化人工骨的表观密度为0.14g/cm3,孔隙率为72%。The biomimetic biomineralized artificial bone is prepared according to the substantially same procedure as in the embodiment 1, except that the calcium ion solution in the step S1-2 is CaCO 3 particles, and after the step S3-2, the method for thermally dehydrogenating the mineralized collagen composite porous material is used. The parameters of the method for thermal dehydrogenation were as follows: temperature 130 ° C, vacuum degree -0.1 MPa, and the remaining steps were the same as in Example 1. The bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.14 g/cm 3 and a porosity of 72%.
实施例5Example 5
本实施例仿生生物矿化人工骨的制备,酸溶液采用醋酸水溶液,钙离子水溶液采用CaCl2水溶液,碱性水溶液采用Na2CO3水溶液,使用甲醛进行化学交联。In the present embodiment, the biomimetic artificial bone is prepared by using an aqueous solution of acetic acid in an acid solution, an aqueous solution of CaCl 2 in an aqueous solution of calcium ions, and an aqueous solution of Na 2 CO 3 in an aqueous alkaline solution, which is chemically crosslinked using formaldehyde.
按照实施例1基本相同的步骤制备仿生生物矿化人工骨,除步骤S1-1中的酸溶液以 1000mL浓度0.01mol/L的醋酸水溶液替代盐酸溶液,步骤S1-4和步骤S2-3中的碱性溶液以浓度为0.5mol/L的Na2CO3水溶液替代NaOH水溶液调节pH,步骤S3-2之后,对矿化胶原复合多孔材料使用0.025wt%的甲醛无水乙醇溶液进行化学交联外,其余步骤均同实施例1。经测试本实施例仿生生物矿化人工骨的表观密度为0.28g/cm3,孔隙率为67%。Preparing the biomimetic biomineralized artificial bone according to the substantially same procedure as in Example 1, except that the acid solution in the step S1-1 is replaced by a 1000 mL concentration of 0.01 mol/L aqueous acetic acid solution instead of the hydrochloric acid solution, in steps S1-4 and S2-3. The alkaline solution is adjusted to pH with a 0.5 mol/L Na 2 CO 3 aqueous solution instead of the NaOH aqueous solution, and after the step S3-2, the mineralized collagen composite porous material is chemically crosslinked using 0.025 wt% of formaldehyde anhydrous ethanol solution. The remaining steps are the same as in the first embodiment. The bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.28 g/cm 3 and a porosity of 67%.
实施例6Example 6
本实施例仿生生物矿化人工骨的制备,酸溶液采用醋酸水溶液,钙离子水溶液以CaCl2来形成,碱性水溶液采用KOH来形成,使用甲醛进行化学交联。In the present embodiment, the preparation of the biomimetic biomineralized artificial bone is carried out by using an aqueous solution of acetic acid as an aqueous solution, an aqueous solution of calcium ions as CaCl 2 , an aqueous alkaline solution using KOH, and chemical crosslinking using formaldehyde.
按照实施例1基本相同的步骤制备仿生生物矿化人工骨,除步骤S1-1中的酸溶液以1000mL浓度0.01mol/L的醋酸替代盐酸溶液,步骤S1-4和步骤S2-3中的碱性溶液以浓度0.02mol/L的KOH替代NaOH水溶液,步骤S3-2之后,对矿化胶原复合多孔材料使用0.025wt%的甲醛无水乙醇溶液进行化学交联,其余步骤均同实施例1。经测试本实施例仿生生物矿化人工骨的表观密度为0.31g/cm3,孔隙率为66%。Preparing the biomimetic biomineralized artificial bone according to the substantially same procedure as in Example 1, except that the acid solution in the step S1-1 is replaced with 1000 mL of 0.01 mol/L acetic acid instead of the hydrochloric acid solution, and the alkali in the step S1-4 and the step S2-3. The solution was replaced by KOH with a concentration of 0.02 mol/L. After step S3-2, the mineralized collagen composite porous material was chemically crosslinked using a 0.025 wt% formaldehyde anhydrous ethanol solution, and the other steps were the same as in Example 1. The bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.31 g/cm 3 and a porosity of 66%.
实施例7Example 7
本实施例仿生生物矿化人工骨的制备,酸溶液采用柠檬酸水溶液,钙离子水溶液采用CaSO4水溶液,碱性溶液采用氨水,使用京尼平进行化学交联。In the present embodiment, the preparation of the biomimetic biomineralized artificial bone is carried out by using an aqueous solution of citric acid as an acid solution, an aqueous solution of CaSO 4 in an aqueous solution of calcium ions, and an aqueous solution of ammonia in an alkaline solution, and chemical crosslinking using genipin.
按照实施例1基本相同的步骤制备仿生生物矿化人工骨,除步骤S1-1中的酸溶液以1000mL浓度0.01mol/L的柠檬酸替代盐酸溶液,步骤S1-4和步骤S2-3中的碱性溶液以氨水替代NaOH水溶液,步骤S3-2之后,对矿化胶原复合多孔材料使用0.5wt%的京尼平水溶液进行化学交联外,其余步骤同实施例1。经测试本实施例仿生生物矿化人工骨的表观密度为0.25g/cm3,孔隙率为74%。Preparing biomimetic biomineralized artificial bone according to substantially the same procedure as in Example 1, except that the acid solution in step S1-1 is replaced by 1000 mL of 0.01 mol/L citric acid instead of hydrochloric acid solution, in steps S1-4 and S2-3. The alkaline solution was replaced with aqueous ammonia in the aqueous solution of NaOH. After the step S3-2, the mineralized collagen composite porous material was chemically crosslinked using a 0.5 wt% aqueous solution of genipin, and the remaining steps were the same as in Example 1. The bionic biomineralized artificial bone of the present embodiment was tested to have an apparent density of 0.25 g/cm 3 and a porosity of 74%.
实施例8Example 8
本实施例除步骤S2-1与步骤S2-2与实施例1不同外,其余均与实施例1相同;步骤S2-1及S2-2具体步骤为:This embodiment is the same as the first embodiment except that the step S2-1 and the step S2-2 are different from the first embodiment; the specific steps of the steps S2-1 and S2-2 are:
步骤S2-1:将1g胶原蛋白溶解在99mL纯化水中,配制成胶原的溶液,其中胶原浓度为1%;Step S2-1: Dissolving 1 g of collagen in 99 mL of purified water to prepare a solution of collagen, wherein the collagen concentration is 1%;
步骤S2-2(共混):持续搅拌步骤S2-1所得溶液,向其中加入9g步骤S1-5制得的生物矿化胶原/羟基磷灰石复合粉,搅拌混匀形成混合体系;Step S2-2 (blending): continuously stirring the solution obtained in the step S2-1, adding 9 g of the biomineralized collagen/hydroxyapatite composite powder obtained in the step S1-5, stirring and mixing to form a mixed system;
本实施例制备得到的仿生生物矿化人工骨编号为仿生骨19。The biomimetic biomineralized artificial bone prepared in this example is numbered as bionic bone 19.
实施例9Example 9
本实施例除步骤S2-1与步骤S2-2与实施例1不同外,其余均与实施例1相同;步骤 S2-1及S2-2具体步骤为:This embodiment is the same as Embodiment 1 except that Step S2-1 and Step S2-2 are different from Embodiment 1; The specific steps of S2-1 and S2-2 are:
步骤S2-1:将3g胶原蛋白溶解在97mL纯化水中,配制成胶原的溶液,其中胶原浓度为3%;Step S2-1: Dissolving 3 g of collagen in 97 mL of purified water to prepare a solution of collagen, wherein the collagen concentration is 3%;
步骤S2-2(共混):持续搅拌步骤S2-1所得溶液,向其中加入7g步骤S1-5制得的生物矿化胶原/羟基磷灰石复合粉,搅拌混匀形成混合体系;Step S2-2 (blending): continuously stirring the solution obtained in the step S2-1, adding 7 g of the biomineralized collagen/hydroxyapatite composite powder prepared in the step S1-5, stirring and mixing to form a mixed system;
本实施例制备得到的仿生生物矿化人工骨编号为仿生骨37。The biomimetic biomineralized artificial bone prepared in this example is numbered as bionic bone 37.
采用Focus的X射线衍射仪(X-ray diffraction,XRD)研究仿生生物矿化人工骨的晶相结构和结晶度。The crystal phase structure and crystallinity of biomimetic biomineralized artificial bone were studied by Focus X-ray diffraction (XRD).
图3为自然骨(猪骨)、羟基磷灰石(HA)及实施例1制备得到的试样(Col-HA)的XRD图谱。比较图3中HA和Col-HA两个图谱,发现仿生生物矿化人工骨的衍射峰与标准羟基磷灰石晶体的衍射峰图谱一致,表明仿生生物矿化人工骨中的无机相主要为羟基磷灰石。比较图3中Col-HA和猪骨两个图谱,发现仿生生物矿化人工骨和天然骨的衍射峰的位置、数量一致,说明复合材料中的无机相与天然骨无机相相似。3 is an XRD pattern of natural bone (porcine bone), hydroxyapatite (HA), and a sample prepared in Example 1 (Col-HA). Comparing the two maps of HA and Col-HA in Fig. 3, it is found that the diffraction peak of the biomimetic artificial bone is consistent with the diffraction peak spectrum of the standard hydroxyapatite crystal, indicating that the inorganic phase in the biomimetic artificial bone is mainly hydroxyl. apatite. Comparing the two maps of Col-HA and pig bone in Figure 3, it is found that the positions and numbers of the diffraction peaks of the biomimetic artificial bone and the natural bone are consistent, indicating that the inorganic phase in the composite is similar to the natural bone inorganic phase.
图4为胶原、羟基磷灰石、仿生骨19、仿生骨37、仿生骨55及天然兔骨的XRD图谱,从图4中可以看出生物矿化胶原/羟基磷灰石复合粉的比例在3:7和5:5时与天然骨的晶相结构和结晶度更加类似,仿生效果也更加明显。Figure 4 is an XRD pattern of collagen, hydroxyapatite, bionic bone 19, bionic bone 37, bionic bone 55 and natural rabbit bone. From Figure 4, the ratio of biomineralized collagen/hydroxyapatite composite powder is At 3:7 and 5:5, the crystal phase structure and crystallinity of natural bone are more similar, and the bionic effect is more obvious.
本申请通过生理盐水浸泡震荡后观察溶液的浑浊度来考察所制备得到的仿生骨19、仿生骨37及仿生骨55中羟基磷灰石的稳定性,具体的步骤为:In the present application, the stability of the prepared biomimetic bone 19, bionic bone 37 and bionic bone 55 in the prepared biomimetic bone 19 was observed by immersion shaking in physiological saline to observe the stability of the hydroxyapatite. The specific steps are as follows:
取1g仿生骨放入试管中,加入10ml生理盐水,于15~25℃室温中放置24小时,使用漩涡混合仪震荡1分钟,静置5min后,观察试管底部是否有白色沉淀,有白色沉淀则为羟基磷灰石脱落。实验结果表明,仿生骨55和放生骨37没有白色沉淀产生,表明没有羟基磷灰石脱落,放生骨19,有略微白色沉淀,经过烘干计算,羟基磷灰石脱落率小于10%。1 g of bionic bone was placed in a test tube, 10 ml of physiological saline was added, and the mixture was allowed to stand at room temperature of 15 to 25 ° C for 24 hours, and shaken for 1 minute using a vortex mixer. After standing for 5 minutes, the white precipitate was observed at the bottom of the test tube, and a white precipitate was observed. Decomposed for hydroxyapatite. The experimental results showed that there was no white precipitate in bionic bone 55 and released bone 37, indicating that no hydroxyapatite was shed, and bone 19 was released, with a slight white precipitate. After drying calculation, the hydroxyapatite shedding rate was less than 10%.
最后说明的是:以上实施例仅用于说明本申请的实施过程和特点,而非限制本申请的技术方案,尽管参照上述实施例对本申请进行了详细说明,本领域的普通技术人员应当理解:依然可以对本申请进行修改或者等同替换,而不脱离本申请的精神和范围的任何修改或局部替换,均应涵盖在本申请的保护范围当中。 It is to be noted that the above embodiments are only used to explain the implementation process and features of the present application, and do not limit the technical solutions of the present application. Although the present application is described in detail with reference to the above embodiments, those skilled in the art should understand that: Modifications or equivalent substitutions of the present application may be made without departing from the spirit and scope of the invention.

Claims (19)

  1. 一种仿生生物矿化人工骨修复材料,所述材料为三维多孔支架材料,其包括交联后的胶原基体以及包裹在该基体中的生物矿化胶原/羟基磷灰石复合粉,所述胶原基体与所述生物矿化胶原/羟基磷灰石复合粉的质量比为9~1:1~9。A biomimetic biomineralized artificial bone repair material, the material being a three-dimensional porous scaffold material comprising a crosslinked collagen matrix and a biomineralized collagen/hydroxyapatite composite powder encased in the matrix, the collagen The mass ratio of the matrix to the biomineralized collagen/hydroxyapatite composite powder is 9 to 1:1 to 9.
  2. 根据权利要求1所述的仿生生物矿化人工骨修复材料,其中,所述胶原基体与所述生物矿化胶原/羟基磷灰石复合粉的质量比为1~5:5~9。The biomimetic mineralized artificial bone repairing material according to claim 1, wherein a mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is from 1 to 5:5 to 9.
  3. 根据权利要求1所述的仿生生物矿化人工骨修复材料,其中,所述胶原基体与所述生物矿化胶原/羟基磷灰石复合粉的质量比为3~5:5~7。The biomimetic mineralized artificial bone repairing material according to claim 1, wherein a mass ratio of the collagen matrix to the biomineralized collagen/hydroxyapatite composite powder is from 3 to 5:5 to 7.
  4. 根据权利要求1~3中任一项所述的仿生生物矿化人工骨修复材料,其中,所述仿生生物矿化人工骨修复材料中的孔直径为10~500μm,其孔隙率为50%~97%。The biomimetic mineralized artificial bone repairing material according to any one of claims 1 to 3, wherein the biomimetic mineralized artificial bone repairing material has a pore diameter of 10 to 500 μm and a porosity of 50%. 97%.
  5. 根据权利要求1~4中任一项所述的仿生生物矿化人工骨修复材料,其中,所述生物矿化胶原/羟基磷灰石复合粉中羟基磷灰石的质量分数为50~99wt%。The biomimetic mineralized artificial bone repairing material according to any one of claims 1 to 4, wherein a mass fraction of the hydroxyapatite in the biomineralized collagen/hydroxyapatite composite powder is 50 to 99% by weight. .
  6. 根据权利要求1~5中任一项所述的仿生生物矿化人工骨修复材料,其中,所述生物矿化胶原/羟基磷灰石复合粉中羟基磷灰石的质量分数为80~99wt%。The biomimetic mineralized artificial bone repairing material according to any one of claims 1 to 5, wherein a mass fraction of the hydroxyapatite in the biomineralized collagen/hydroxyapatite composite powder is 80 to 99% by weight. .
  7. 根据权利要求1~6中任一项所述的仿生生物矿化人工骨修复材料,其中,所述仿生生物矿化人工骨修复材料的XRD图基本如图3中col-HA或图4中仿生骨19、仿生骨37或仿生骨55中任一所示。The biomimetic mineralized artificial bone repairing material according to any one of claims 1 to 6, wherein the XRD pattern of the biomimetic mineralized artificial bone repairing material is substantially as shown in Figure 3 in col-HA or in Figure 4 Bone 19, bionic bone 37 or bionic bone 55 is shown.
  8. 根据权利要求1~7中任一项所述的仿生生物矿化人工骨修复材料,其中,所述胶原基体或所述生物矿化胶原/羟基磷灰石复合粉中的胶原为去端肽的天然I型胶原蛋白和/或去端肽的重组人类I型胶原蛋白。The biomimetic mineralized artificial bone repairing material according to any one of claims 1 to 7, wherein the collagen matrix or the collagen in the biomineralized collagen/hydroxyapatite composite powder is an endopeptide Recombinant human type I collagen with native type I collagen and/or no terminal peptide.
  9. 根据权利要求8中所述的仿生生物矿化人工骨修复材料,其中,所述的天然I型胶原蛋白为提取自动物的皮肤和/或跟腱,经过酶解工艺制得的去端肽胶原蛋白。The biomimetic mineralized artificial bone repairing material according to claim 8, wherein the natural type I collagen is an exopeptide collagen obtained by extracting an animal's skin and/or Achilles tendon and undergoing an enzymatic hydrolysis process. protein.
  10. 权利要求1~9中任一项所述的仿生生物矿化人工骨修复材料的制备方法,所述方法包括如下步骤:The method for preparing a biomimetic mineralized artificial bone repairing material according to any one of claims 1 to 9, the method comprising the steps of:
    (a)提供生物矿化胶原/羟基磷灰石复合粉及胶原蛋白水溶液;(a) providing a biomineralized collagen/hydroxyapatite composite powder and an aqueous collagen solution;
    (b)将所述生物矿化胶原/羟基磷灰石复合粉加入到所述胶原蛋白水溶液中形成混合体系,其中所述生物矿化胶原/羟基磷灰石复合粉与所述胶原蛋白水溶液中的胶原蛋白的质量比为9~1:1~9;(b) adding the biomineralized collagen/hydroxyapatite composite powder to the aqueous collagen solution to form a mixed system, wherein the biomineralized collagen/hydroxyapatite composite powder and the collagen aqueous solution are The mass ratio of collagen is 9 to 1:1 to 9;
    (c)调节步骤(b)所得混合体系的pH为7~9,随后搅拌形成矿化胶原复合溶胶;(c) adjusting the pH of the mixed system obtained in the step (b) to 7 to 9, and then stirring to form a mineralized collagen composite sol;
    (d)将该矿化胶原复合溶胶进行冷冻干燥,得到矿化胶原复合多孔材料; (d) freeze-drying the mineralized collagen composite sol to obtain a mineralized collagen composite porous material;
    选择性地,将步骤(c)所得矿化胶原复合溶胶先进行预冻得到矿化胶原胶冻,然后再进行所述冷冻干燥;Optionally, the mineralized collagen composite sol obtained in the step (c) is pre-frozen to obtain a mineralized collagen jelly, and then the freeze-drying is performed;
    (e)将所得矿化胶原复合多孔材料进行交联得到所述仿生生物矿化人工骨修复材料。(e) cross-linking the obtained mineralized collagen composite porous material to obtain the biomimetic mineralized artificial bone repairing material.
  11. 根据权利要求10所述的方法,其中,步骤(a)中,该胶原蛋白水溶液中胶原蛋白的质量分数例如为0.8%~5%。The method according to claim 10, wherein in step (a), the mass fraction of collagen in the aqueous collagen solution is, for example, 0.8% to 5%.
  12. 根据权利要求10~11中任一项所述的方法,其中,步骤(b)中,所述生物矿化胶原/羟基磷灰石复合粉与所述胶原蛋白水溶液中的胶原蛋白的质量比为1~5:5~9,例如3~5:5~7。The method according to any one of claims 10 to 11, wherein in step (b), the mass ratio of the biomineralized collagen/hydroxyapatite composite powder to the collagen in the collagen aqueous solution is 1 to 5: 5 to 9, for example, 3 to 5: 5 to 7.
  13. 根据权利要求10~12中任一项所述的方法,其中,步骤(c)中采用NaOH、KOH或氨水调节所得混合体系的pH为7~9。The method according to any one of claims 10 to 12, wherein the pH of the resulting mixed system is adjusted to 7 to 9 by using NaOH, KOH or aqueous ammonia in the step (c).
  14. 根据权利要求10~13中任一项所述的方法,其中,步骤(e)中所述交联包括物理交联和/或化学交联。The method according to any one of claims 10 to 13, wherein the crosslinking in step (e) comprises physical crosslinking and/or chemical crosslinking.
  15. 根据权利要求14所述的方法,其中,所述物理交联包括紫外辐照、热脱氢法和辐照灭菌法交联中的一种或多种。The method of claim 14, wherein the physical crosslinking comprises one or more of ultraviolet radiation, thermal dehydrogenation, and irradiation sterilization crosslinking.
  16. 根据权利要求14所述的方法,其中,The method of claim 14 wherein
    所述化学交联包括使用碳化二亚胺、二胺、环氧化合物、羟基琥珀酰亚胺、二苯基磷酸盐、戊二醛、甲醛、乙醛酸和京尼平中的一种或多种进行交联,使用化学交联剂后,经过洗脱程序去除残留的交联剂。The chemical crosslinking includes the use of one or more of carbodiimide, diamine, epoxy compound, hydroxysuccinimide, diphenyl phosphate, glutaraldehyde, formaldehyde, glyoxylic acid, and genipin. After cross-linking, using a chemical cross-linking agent, the residual cross-linking agent is removed by an elution procedure.
  17. 根据权利要求10~16中任一项所述的方法,其中,所述生物矿化胶原/羟基磷灰石复合粉按如下方法制备得到:The method according to any one of claims 10 to 16, wherein the biomineralized collagen/hydroxyapatite composite powder is prepared as follows:
    (i)将胶原蛋白置于酸中形成胶原蛋白的酸性水溶液;该酸性水溶液中胶原蛋白的质量分数例如为0.01%~2%,其pH为2.5~5.5;(i) placing collagen in an acid to form an acidic aqueous solution of collagen; the mass fraction of collagen in the acidic aqueous solution is, for example, 0.01% to 2%, and the pH is 2.5 to 5.5;
    (ii)向所述胶原蛋白的酸性水溶液中缓慢滴加含钙离子的水溶液;以所述胶原蛋白的酸性水溶液中每克胶原蛋白计,钙离子的加入量例如为0.01~0.1mol;(ii) slowly adding an aqueous solution containing calcium ions to the acidic aqueous solution of the collagen; in an acidic aqueous solution of the collagen, the amount of calcium ions added is, for example, 0.01 to 0.1 mol per gram of collagen;
    (iii)向步骤(ii)所得溶液中加入磷酸溶液,搅拌混匀形成混合体系;所述的磷酸溶液的加入量为使得体系中钙离子与磷酸根离子的摩尔比例如为1.5~2;(iii) adding a phosphoric acid solution to the solution obtained in step (ii), stirring and mixing to form a mixed system; the phosphoric acid solution is added in an amount such that the molar ratio of calcium ions to phosphate ions in the system is, for example, 1.5 to 2;
    (iv)调节步骤(iii)所得体系的pH为7~10得白色悬浊液;(iv) adjusting the pH of the system obtained in the step (iii) to 7 to 10 to obtain a white suspension;
    (v)将步骤(iii)所得白色悬浊液静置,例如于15~25℃下静置22~26小时,过滤,将滤饼冷冻干燥,例如于-50~-20℃下进行充分冷冻干燥24~48小时,随后研磨制得的干粉即为生物矿化胶原/羟基磷灰石复合粉; (v) The white suspension obtained in the step (iii) is allowed to stand, for example, at 15 to 25 ° C for 22 to 26 hours, filtered, and the filter cake is freeze-dried, for example, sufficiently frozen at -50 to -20 ° C. Drying for 24 to 48 hours, followed by grinding the prepared dry powder is biomineralized collagen / hydroxyapatite composite powder;
    步骤(i)中酸例如包括硫酸、盐酸、硝酸、乙酸、丙酸和柠檬酸中的一种或多种;The acid in the step (i) includes, for example, one or more of sulfuric acid, hydrochloric acid, nitric acid, acetic acid, propionic acid, and citric acid;
    步骤(ii)中所述的含钙离子的水溶液例如采用CaCl2、Ca(NO3)2和CaCO3中的一种或多种形成。The aqueous solution containing calcium ions described in the step (ii) is formed, for example, by one or more of CaCl 2 , Ca(NO 3 ) 2 and CaCO 3 .
  18. 根据权利要求17所述的方法,其中,所述方法包括如下步骤:The method of claim 17 wherein said method comprises the steps of:
    (S1)生物矿化胶原/羟基磷灰石复合粉的制备,其包括:(S1) Preparation of a biomineralized collagen/hydroxyapatite composite powder comprising:
    (S1-1)将胶原蛋白溶解在酸溶液中,配制成胶原蛋白的酸性水溶液;该酸性水溶液中胶原蛋白的质量分数例如为0.01%~2%,其pH为2.5~5.5;(S1-1) dissolving collagen in an acid solution to prepare an acidic aqueous solution of collagen; the mass fraction of collagen in the acidic aqueous solution is, for example, 0.01% to 2%, and the pH is 2.5 to 5.5;
    (S1-2)持续搅拌步骤(S1-1)所得溶液,缓慢滴加含钙离子的水溶液;以胶原蛋白的酸性水溶液中每克胶原蛋白计,钙离子的加入量例如为0.01~0.1mol;(S1-2) continuously stirring the solution obtained in the step (S1-1), slowly adding an aqueous solution containing calcium ions; in an acidic aqueous solution of collagen, the amount of calcium ions added is, for example, 0.01 to 0.1 mol per gram of collagen;
    (S1-3)持续搅拌步骤(S1-2)所得溶液,加入磷酸溶液,搅拌混匀形成混合体系;磷酸溶液的加入量取决于与步骤(S1-2)中钙离子的加入量,使得钙离子与磷酸根离子的摩尔比例如达到1.5~2;(S1-3) continuously stirring the solution obtained in the step (S1-2), adding a phosphoric acid solution, stirring and mixing to form a mixed system; the amount of the phosphoric acid solution added depends on the amount of calcium ions added in the step (S1-2), so that the calcium The molar ratio of ions to phosphate ions is, for example, 1.5 to 2;
    (S1-4)持续搅拌步骤(S1-3)所得溶液,调节混合体系pH为7~10得白色悬浊液;(S1-4) continuously stirring the solution obtained in the step (S1-3), adjusting the pH of the mixed system to 7 to 10 to obtain a white suspension;
    (S1-5)将步骤(S1-4)所得混合体系静置,例如于15~25℃下静置22~26小时,过滤,将滤饼冷冻干燥,例如于-50~-20℃下进行充分冷冻干燥24~48小时,随后研磨制得的干粉即为生物矿化胶原/羟基磷灰石复合粉;(S1-5) The mixed system obtained in the step (S1-4) is allowed to stand, for example, at 15 to 25 ° C for 22 to 26 hours, filtered, and the filter cake is freeze-dried, for example, at -50 to -20 ° C. Fully freeze-dried for 24 to 48 hours, and then the dried powder obtained by grinding is a biomineralized collagen/hydroxyapatite composite powder;
    (S2)胶原和生物矿化胶原/羟基磷灰石复合粉的复合,其包括:(S2) a composite of collagen and biomineralized collagen/hydroxyapatite composite powder, comprising:
    (S2-1)将胶原蛋白溶解在纯化水中,配制成胶原蛋白的水溶液;该胶原蛋白水溶液中胶原蛋白的质量分数例如为0.8%~5%;(S2-1) dissolving collagen in purified water to prepare an aqueous solution of collagen; the mass fraction of collagen in the aqueous collagen solution is, for example, 0.8% to 5%;
    (S2-2)持续搅拌步骤(S2-1)所得溶液,加入步骤(S1-5)制得的生物矿化胶原/羟基磷灰石复合粉,搅拌混匀形成混合体系,生物矿化胶原/羟基磷灰石复合粉的加入量与步骤(S2-1)所得胶原蛋白水溶液中的胶原蛋白质量比为9:1~1:9,例如为1~5:5~9,又例如为3~5:5~7;(S2-2) continuously stirring the solution obtained in the step (S2-1), adding the biomineralized collagen/hydroxyapatite composite powder obtained in the step (S1-5), stirring and mixing to form a mixed system, biomineralized collagen/ The ratio of the amount of the hydroxyapatite composite powder to the amount of collagen protein in the aqueous collagen solution obtained in the step (S2-1) is from 9:1 to 1:9, for example, from 1 to 5:5 to 9, and for example, 3 to 5:5~7;
    (S2-3)持续搅拌步骤(S2-2)所得溶液,调节混合体系pH为7~9;(S2-3) continuously stirring the solution obtained in the step (S2-2), adjusting the pH of the mixed system to 7 to 9;
    (S2-4)将步骤(S2-3)所得混合体系于静置,搅拌,形成矿化胶原复合溶液;例如于15~25℃下静置10~48小时,搅拌5~30分钟使其充分混匀,形成矿化胶原复合溶液;(S2-4) The mixed system obtained in the step (S2-3) is allowed to stand and stirred to form a mineralized collagen composite solution; for example, it is allowed to stand at 15 to 25 ° C for 10 to 48 hours, and stirred for 5 to 30 minutes to be thoroughly mixed. Evenly, forming a mineralized collagen composite solution;
    (S3)仿生生物矿化人工骨修复材料的制备,其包括:(S3) Preparation of biomimetic biomineralized artificial bone repair material, comprising:
    (S3-1)将步骤(S2-4)获得的矿化胶原复合溶液预冻,例如于1~5℃下预冻3~24小时,获得矿化胶原胶冻;(S3-1) pre-freezing the mineralized collagen composite solution obtained in the step (S2-4), for example, pre-freezing at 1 to 5 ° C for 3 to 24 hours to obtain a mineralized collagen jelly;
    (S3-2)将步骤(S3-1)的矿化胶原胶冻冷冻干燥,例如于-50~-20℃下进行充分冷冻 干燥22~26小时,得矿化胶原复合多孔材料;(S3-2) freeze-drying the mineralized collagen of step (S3-1), for example, fully frozen at -50 to -20 °C Drying for 22 to 26 hours to obtain a mineralized collagen composite porous material;
    (S3-3)对矿化胶原复合多孔材料使用物理和/或化学的方法进行交联即得所述仿生生物矿化人工骨修复材料。(S3-3) The biomimetic collagen composite porous material is crosslinked by physical and/or chemical methods to obtain the biomimetic mineralized artificial bone repair material.
  19. 权利要求1~9中任一项所述的仿生生物矿化人工骨修复材料或权利要求10~18中任一项制备得到的仿生生物矿化人工骨修复材料在制备支持人类或动物的骨缺陷位置处的植入物中的应用。 The bionic biomineralized artificial bone repairing material according to any one of claims 1 to 9 or the biomimetic biomineralized artificial bone repairing material prepared according to any one of claims 10 to 18 for preparing bone defects supporting human or animal Application in the implant at the location.
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