WO2018070448A1 - Adhesive composition for electrochemical elements, electrochemical element and method for producing electrochemical element - Google Patents

Adhesive composition for electrochemical elements, electrochemical element and method for producing electrochemical element Download PDF

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Publication number
WO2018070448A1
WO2018070448A1 PCT/JP2017/036882 JP2017036882W WO2018070448A1 WO 2018070448 A1 WO2018070448 A1 WO 2018070448A1 JP 2017036882 W JP2017036882 W JP 2017036882W WO 2018070448 A1 WO2018070448 A1 WO 2018070448A1
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Prior art keywords
adhesive composition
electrochemical element
electrochemical
polymer
exterior body
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PCT/JP2017/036882
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French (fr)
Japanese (ja)
Inventor
園部 健矢
慶一朗 田中
小黒 寛樹
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日本ゼオン株式会社
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Filing date
Publication date
Application filed by 日本ゼオン株式会社 filed Critical 日本ゼオン株式会社
Priority to KR1020227026142A priority Critical patent/KR20220110610A/en
Priority to JP2018545037A priority patent/JP6996513B2/en
Priority to KR1020197009681A priority patent/KR102474504B1/en
Publication of WO2018070448A1 publication Critical patent/WO2018070448A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/131Primary casings, jackets or wrappings of a single cell or a single battery characterised by physical properties, e.g. gas-permeability or size
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C09J201/06Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C09J201/06Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
    • C09J201/08Carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/78Cases; Housings; Encapsulations; Mountings
    • H01G11/82Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/116Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/116Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
    • H01M50/117Inorganic material
    • H01M50/119Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/116Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
    • H01M50/121Organic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/116Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material
    • H01M50/124Primary casings, jackets or wrappings of a single cell or a single battery characterised by the material having a layered structure
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/33Applications of adhesives in processes or use of adhesives in the form of films or foils for batteries or fuel cells
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to an adhesive composition for an electrochemical element, an electrochemical element, and a method for producing an electrochemical element.
  • Electrochemical elements such as lithium ion secondary batteries, electric double layer capacitors, and lithium ion capacitors are small and lightweight, have high energy density, and can be repeatedly charged and discharged, and are used in a wide range of applications. Yes.
  • the electrochemical element generally includes an exterior body and an electrode assembly accommodated in the exterior body.
  • the electrode assembly is a laminated body of a plurality of electrodes and a separator that isolates these electrodes to prevent a short circuit.
  • Patent Document 1 a secondary battery sealing tape comprising a first adhesive layer having an adhesive surface and a second adhesive layer having an adhesive surface opposite to the adhesive surface of the first adhesive layer.
  • the adhesive composition for electrochemical elements which can form the adhesive layer for electrochemical elements which can maintain the outstanding adhesiveness in electrolyte solution and can exhibit the electrical property excellent in the electrochemical element conventionally Has been proposed (see, for example, Patent Document 2).
  • Patent Document 2 an exterior body and an electrode assembly are bonded using an adhesive composition in which organic particles having a specific core-shell structure are dispersed in water.
  • the present invention is an adhesive composition for an electrochemical element used for bonding an electrode assembly and an exterior body, the adhesive strength between the exterior body and the electrode assembly, and the electrical characteristics of the electrochemical element It is an object of the present invention to provide an adhesive composition for an electrochemical device that can enhance both of the above. Another object of the present invention is to provide an electrochemical device having excellent electrical characteristics and a method for producing such an electrochemical device.
  • the present inventor has intensively studied for the purpose of solving the above problems. Then, the present inventor uses an adhesive composition containing a polymer having a specific functional group and an organic solvent to bond the electrode assembly and the exterior body, thereby providing an adhesive strength between the electrode assembly and the exterior body. In addition, the inventors have found that the electrochemical element can exhibit excellent electrical characteristics, and have completed the present invention.
  • the adhesive composition for an electrochemical element of the present invention is for an electrochemical element used for adhesion between an electrode assembly and an exterior body.
  • An adhesive composition comprising a polymer and an organic solvent, wherein the polymer is any one of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfonic acid group. It has one or more functional groups.
  • the adhesive composition containing the polymer which has a specific functional group, and an organic solvent is used, an adhesive layer with high adhesive strength can be formed.
  • the electrochemical element in which the electrode assembly is fixed to the exterior body using the adhesive layer is excellent in electrical characteristics.
  • surface tension is 10 mN / m or more and 50 mN / m or less of the adhesive composition for electrochemical elements of this invention. If the surface tension of the adhesive composition is within the specific range, the adhesive strength of the resulting adhesive layer can be further increased.
  • the “surface tension of the adhesive composition” can be measured according to a platinum plate method at a temperature of 25 degrees.
  • the outer package has a resin layer on at least the inner surface, and the solubility of the resin layer in the organic solvent is 0.001% or more and 10.000% or less. It is preferable that If the adhesive composition can dissolve the resin layer on the exterior body surface to be adhered to some extent, the adhesive strength can be further increased.
  • the solubility of the resin in the organic solvent can be measured by the method described in the examples.
  • the polymer preferably has a glass transition temperature of ⁇ 100 ° C. or higher and 50 ° C. or lower. If the glass transition temperature of the polymer contained in the adhesive composition is within the above specified range, the adhesive strength of the resulting adhesive layer is further enhanced, and the electrical characteristics of the electrochemical device having such an adhesive layer are further enhanced. Can do.
  • the “glass transition temperature of the polymer” can be measured by the method described in Examples.
  • the degree of swelling of the electrolyte solution of the polymer is preferably 1 to 10 times. If the electrolyte solution swelling degree of the polymer contained in the adhesive composition is within the specific range, the electrical characteristics of the electrochemical element formed using the adhesive composition can be further improved.
  • “the degree of swelling of the electrolyte of the polymer” can be measured by the method described in the examples.
  • the adhesive composition for electrochemical devices of the present invention preferably further contains an amine compound. If the adhesive composition contains an amine compound, the adhesive strength of the resulting adhesive layer can be further increased.
  • the electrochemical element of this invention is an electrochemical element provided with an exterior body and the electrode assembly accommodated in this exterior body.
  • the exterior body has a resin layer on the inner surface, and is formed by using any of the above-described adhesive compositions for electrochemical elements between the resin layer and the electrode assembly. It has an adhesive layer for elements. If the adhesive layer formed using the adhesive composition of the present invention is disposed between the resin layer on the surface of the exterior body and the electrode assembly, the electrical characteristics of the electrochemical device can be enhanced.
  • the resin layer of the outer package is a thermoplastic resin layer. This is because if the thermoplastic resin layer is formed on the surface of the exterior body, the adhesive strength between the exterior body and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical element can be further enhanced.
  • the electrochemical element manufacturing method of this invention apply
  • any one of the above-described electrochemical elements is manufactured through a process. If an electrochemical element is manufactured using the specific adhesive composition described above, an electrochemical element having excellent electrical characteristics can be manufactured satisfactorily.
  • the solubility of the resin layer of the outer package in the organic solvent is preferably 0.001% or more and 10.000% or less. If the adhesive composition can dissolve the resin layer on the exterior body surface to be adhered to some extent, the adhesive strength between the exterior body and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical device can be improved. This is because it can be further improved.
  • the solubility with respect to the organic solvent of the resin layer of an exterior body can be measured by the method as described in the Example of this specification.
  • an adhesive composition for an electrochemical device used for bonding an electrode assembly and an exterior body the adhesive strength between the exterior body and the electrode assembly, and the electrical characteristics of the electrochemical device. It is possible to provide an adhesive composition for an electrochemical device that can increase both of the above. Moreover, according to this invention, the electrochemical element which is excellent in an electrical property, and the manufacturing method of this electrochemical element can be provided.
  • the adhesive composition for an electrochemical element of the present invention is used as an adhesive layer for an electrochemical element by drying or the like, and is used for bonding an electrode assembly and an exterior body in the electrochemical element.
  • the electrochemical element of the present invention includes an electrochemical element adhesive layer formed using the adhesive composition of the present invention between the electrode assembly and the exterior body, and the electrochemical element adhesive layer is interposed therebetween. The electrode assembly and the exterior body are bonded together.
  • the electrochemical device of the present invention can be manufactured according to the electrochemical device manufacturing method of the present invention.
  • the adhesive composition for electrochemical devices is a slurry composition containing a polymer having a specific functional group and an organic solvent.
  • the adhesive layer for electrochemical elements formed using the adhesive composition for electrochemical elements of this invention can raise the adhesive strength between an electrode assembly and the exterior body containing this electrode assembly.
  • an electrochemical element in which the electrode assembly and the outer package are fixed to each other via the adhesive layer is excellent in electrical characteristics such as high temperature cycle characteristics and low temperature output characteristics.
  • the polymer has a function of firmly bonding the electrode assembly and the exterior body in the adhesive layer obtained using the adhesive composition.
  • a polymer has one or more functional groups of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfonic acid group.
  • the polymer preferably has at least one of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, and a sulfonic acid group, and the carboxylic acid group, hydroxyl group, amino group, epoxy group And at least one of sulfonic acid groups, more preferably at least one of carboxylic acid groups, sulfonic acid groups, hydroxyl groups, and epoxy groups, and carboxylic acid groups and It is particularly preferable to have an epoxy group. This is because the adhesive strength that can be exhibited by the adhesive layer obtained using the adhesive composition can be further improved.
  • the polymer which has the said specific functional group can also use multiple types together.
  • the adhesive force and the electrochemical properties of the adhesive layer are not clear, but is presumed to be as follows. That is, first, the above-mentioned specific functional group that can be contained in the polymer acts so as to remarkably improve the adhesive force of the obtained adhesive layer in combination with the organic solvent, thereby improving the adhesive force of the adhesive layer itself. To do.
  • the adhesive strength of the adhesive layer itself is weak and the adhesive strength between the electrode assembly and the exterior body is insufficient, it occurs in the electrochemical element due to a chemical reaction accompanying the use of the electrochemical element.
  • the gas may damage the adhesion between the electrode assembly and the outer package, resulting in deterioration of electrical characteristics. Therefore, it is presumed that deterioration of the electrical characteristics of the electrochemical element can be suppressed by using an adhesive layer with high adhesive strength obtained by the present invention.
  • a polymer contains 1 mass% or more of monomer units containing at least one of the specific functional groups, based on 100% by mass of all monomer units in the polymer.
  • the polymer when the polymer contains a carboxylic acid group, the polymer preferably contains 1.5% by mass or more of the carboxylic acid group-containing monomer unit, more preferably 2% by mass or more, and 20% by mass. % Or less is preferable.
  • a polymer contains an epoxy group, it is preferable that a polymer contains 3 mass% or more of epoxy group-containing monomer units, more preferably 5 mass% or more, and 20 mass% or less. Is preferred.
  • the polymer when the polymer contains a sulfonic acid group, the polymer preferably contains 1.5% by mass or more of the sulfonic acid group-containing monomer unit, more preferably 2% by mass or more. It is preferable to contain it by mass% or less.
  • the carboxylic acid group-containing monomer unit preferably does not contain a sulfonic acid group and an epoxy group, and the epoxy group-containing monomer unit preferably does not contain a carboxylic acid group and a sulfonic acid group.
  • the group-containing monomer unit preferably does not contain a carboxylic acid group or an epoxy group.
  • “comprising a monomer unit” means “a monomer-derived structural unit is contained in a polymer obtained using the monomer”.
  • the polymer has a glass transition temperature of preferably ⁇ 100 ° C. or higher, more preferably ⁇ 50 ° C. or higher, still more preferably ⁇ 30 ° C. or higher, particularly preferably ⁇ 20 ° C. or higher, preferably 50 ° C. or lower, more preferably 30 ° C or lower, more preferably 20 ° C or lower. If the lower limit value of the glass transition temperature of the polymer is equal to or higher than the lower limit value, the adhesive force of the resulting adhesive layer is further improved, and electrical properties such as high temperature cycle characteristics and low temperature output characteristics of an electrochemical device comprising such an adhesive layer are provided. Characteristics can also be improved. Moreover, if the upper limit of the glass transition temperature of a polymer is below the said upper limit, the adhesive force of the adhesive layer obtained can be improved further.
  • the polymer has a degree of swelling of the electrolyte of 1 or more, preferably more than 1 time, more preferably 2 times or more, preferably 10 times or less, more preferably 8 times or less, still more preferably 7 times or less, particularly preferably. Is 6 times or less.
  • the polymer having the specific functional group can be obtained, for example, by polymerizing by a general polymerization method using a monomer containing at least one functional group among the specific functional groups.
  • the polymerization method is not particularly limited, and any method such as a solution polymerization method, a suspension polymerization method, a bulk polymerization method, and an emulsion polymerization method can be used.
  • As the polymerization method any method such as ionic polymerization, radical polymerization, and living radical polymerization can be used. From the viewpoint of production efficiency, the emulsion polymerization method is particularly preferable.
  • Emulsion polymerization can be performed according to a conventional method.
  • seed polymerization may be performed using seed particles.
  • the polymerization conditions can also be arbitrarily selected depending on the polymerization method and the type of polymerization initiator.
  • a monomer containing at least one of the specific functional groups described above can be appropriately selected and used.
  • Examples of the carboxylic acid group-containing monomer include monocarboxylic acids and derivatives thereof, dicarboxylic acids and acid anhydrides, and derivatives thereof.
  • Examples of monocarboxylic acids include acrylic acid, methacrylic acid, and crotonic acid.
  • Examples of monocarboxylic acid derivatives include 2-ethylacrylic acid, isocrotonic acid, ⁇ -acetoxyacrylic acid, ⁇ -trans-aryloxyacrylic acid, ⁇ -chloro- ⁇ -E-methoxyacrylic acid and the like.
  • Examples of the dicarboxylic acid include maleic acid, fumaric acid, itaconic acid and the like.
  • Dicarboxylic acid derivatives include methylmaleic acid, dimethylmaleic acid, phenylmaleic acid, chloromaleic acid, dichloromaleic acid, fluoromaleic acid, nonyl maleate, decyl maleate, dodecyl maleate, octadecyl maleate, fluoro maleate And maleic acid monoesters such as alkyl.
  • the acid anhydride of dicarboxylic acid include maleic anhydride, acrylic anhydride, methyl maleic anhydride, and dimethyl maleic anhydride.
  • generates a carboxyl group by hydrolysis can also be used.
  • methacrylic acid is preferable.
  • hydroxyl group-containing monomer examples include ethylenically unsaturated alcohols such as (meth) allyl alcohol, 3-buten-1-ol, 5-hexen-1-ol; 2-hydroxyethyl acrylate, acrylic acid-2 Ethylenic acid such as hydroxypropyl, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, di-2-hydroxyethyl maleate, di-4-hydroxybutyl maleate, di-2-hydroxypropyl itaconate Alkanol esters of unsaturated carboxylic acids; general formula: CH 2 ⁇ CR 1 —COO— (C q H 2q O) p —H (wherein p is an integer from 2 to 9, q is an integer from 2 to 4, esters R 1 is a polyalkylene glycol and (meth) acrylic acid represented by hydrogen or a methyl group); 2-hydroxyethyl Mono (meth) acrylic acid esters of dihydroxy esters of dicarboxylic acids such as
  • amino group-containing monomers examples include dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, aminoethyl vinyl ether, dimethylaminoethyl vinyl ether, and the like.
  • (meth) acrylate means acrylate and / or methacrylate.
  • Examples of the epoxy group-containing monomer include monomers containing a carbon-carbon double bond and an epoxy group.
  • Examples of the monomer containing a carbon-carbon double bond and an epoxy group include unsaturated glycidyl ethers such as vinyl glycidyl ether, allyl glycidyl ether, butenyl glycidyl ether, o-allylphenyl glycidyl ether; butadiene monoepoxide, Diene or polyene monoepoxides such as chloroprene monoepoxide, 4,5-epoxy-2-pentene, 3,4-epoxy-1-vinylcyclohexene, 1,2-epoxy-5,9-cyclododecadiene; Alkenyl epoxides such as epoxy-1-butene, 1,2-epoxy-5-hexene, 1,2-epoxy-9-decene; glycidyl acrylate, glycid
  • Examples of the oxazoline group-containing monomer include 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, Examples include 2-isopropenyl-4-methyl-2-oxazoline, 2-isopropenyl-5-methyl-2-oxazoline, and 2-isopropenyl-5-ethyl-2-oxazoline.
  • Isocyanate group-containing monomers include vinyl isocyanate, 2-isocyanatoethyl methacrylate, 2-isocyanatoethyl acrylate, 1,1- (bisacryloyloxymethyl) ethyl isocyanate, 2-isocyanatoethyl acrylate, etc.
  • Examples include 2-[(3,5-dimethylpyrazolyl) carbonylamino] ethyl methacrylate, 2- (0- [1′-methylpropylideneamino] carboxyamino) ethyl methacrylate, which decomposes by heat to generate an isocyanate group. It is done.
  • sulfonic acid group-containing monomers examples include vinyl sulfonic acid, methyl vinyl sulfonic acid, (meth) allyl sulfonic acid, styrene sulfonic acid, (meth) acrylic acid-2-ethyl sulfonate, 2-acrylamido-2-methylpropane. Examples thereof include sulfonic acid and 3-allyloxy-2-hydroxypropanesulfonic acid. Of these sulfonic acid group-containing monomers, 2-acrylamido-2-methylpropanesulfonic acid is preferred.
  • the monomer other than the monomer containing the specific functional group described above is not particularly limited, and examples thereof include (meth) acrylic acid such as ethyl acrylate and butyl acrylate.
  • An ester monomer; a nitrile group-containing monomer such as acrylonitrile; an aromatic vinyl monomer such as styrene; an amide group-containing monomer such as acrylamide can be used.
  • the content rate of another monomer is 1 to 99 mass% with respect to a polymer.
  • the organic solvent is not particularly limited, and any organic solvent that can dissolve the polymer can be used.
  • the organic solvents include acetonitrile, N-methyl-2-pyrrolidone, tetrahydrofuran, acetone, acetylpyridine, cyclopentanone, dimethylformamide, dimethylsulfoxide, methylformamide, methyl ethyl ketone, furfural, ethylenediamine, dimethylbenzene (xylene), methyl Benzene (toluene), cyclopentyl methyl ether, isopropyl alcohol, and the like can be used. These can be used individually by 1 type or in mixture of multiple types by arbitrary mixing ratios.
  • the organic solvent it is preferable to use any one of N-methyl-2-pyrrolidone, methylbenzene, cyclopentylmethyl ether, tetrahydrofuran, acetone, dimethylformamide, methylformamide, ethylenediamine, and isopropyl alcohol. Further, as described later, since it is possible to bring an amine compound into the adhesive composition, the organic solvent contains amino groups such as N-methyl-2-pyrrolidone, dimethylformamide, methylformamide, and ethylenediamine. Particularly preferred are organic solvents.
  • the adhesive composition of the present invention preferably contains an amine compound in addition to the polymer and the organic solvent described above. This is because if the adhesive composition contains an amine compound, the adhesive strength of the adhesive layer formed using the adhesive composition can be further improved. The reason is not clear, but when the adhesive composition is applied on the resin layer on the exterior body surface, the amine compound in the adhesive composition improves the adhesive strength between the polymer and the resin layer. It is inferred that this is to act.
  • the amine compound means a compound containing an amino group.
  • amine compounds that can be contained in the adhesive composition of the present invention include aliphatic amines such as methylamine and ethylamine; and aromatic amines such as aniline.
  • the amine compound is preferably a primary amine.
  • the amine compound preferably has a weight average molecular weight of 1000 or less from the viewpoint of reactivity.
  • the amine compound is preferably a so-called low molecular weight compound having a weight average molecular weight of 500 or less.
  • an amine compound such as methylamine, ethylamine, or aniline can be added during the preparation of the adhesive composition.
  • an organic solvent such as N-methyl-2-pyrrolidone, which can be synthesized using an amine compound as a material, is used, the amine solvent is not added to the organic solvent without adding an amine compound. Since the compound is contained as an inevitable impurity, an amine compound can be contained in the adhesive composition.
  • the concentration of the amine compound is preferably 10 ppm or more, more preferably 20 ppm or more, more preferably 90 ppm or more, and preferably 500 ppm or less, More preferably, it is 300 ppm or less. If the density
  • the blending ratio of the amine compound to be added may be adjusted.
  • measure the amount of the amine compound in the organic solvent until the concentration of the amine compound reaches a desired value.
  • the concentration of the amine compound in the adhesive composition can be adjusted by purifying the organic solvent by a conventional method.
  • the adhesive composition of the present invention may optionally include, in addition to the above-described polymer and organic solvent, and any amine-based compound, another polymer having a composition and properties different from those of the above polymer, a wetting agent, and a viscosity.
  • You may contain known additives, such as a regulator and electrolyte solution additive. These other components may be used individually by 1 type, and may be used in combination of 2 or more types.
  • the other polymer as another component can be a polymer which does not have the said specific functional group, for example.
  • the solid content concentration of the adhesive composition can usually be 1% by mass or more and 50% by mass or less from the viewpoints of coatability and adhesiveness.
  • the method for preparing the adhesive composition for an electrochemical device is not particularly limited, but usually an adhesive obtained by mixing a polymer, an organic solvent, and other components that can be used as necessary.
  • a composition is prepared.
  • the mixing method is not particularly limited, but mixing is performed using a stirrer or a disperser that can be usually used.
  • the surface tension of the obtained adhesive composition is preferably 10 mN / m or more, more preferably 15 mN / m or more, further preferably 20 mN / m or more, and 25 mN / m or more. Is particularly preferably 50 mN / m or less, more preferably 47 mN / m or less, further preferably 45 mN / m or less, and particularly preferably 43 mN / m or less. If the surface tension of the adhesive composition is within the above range, the adhesiveness of the resulting adhesive layer can be further improved.
  • the surface tension of the adhesive composition when the surface tension of the adhesive composition is equal to or lower than the upper limit of the above range, it is possible to suppress coating unevenness when the adhesive composition is applied to a member to be bonded such as an electrode assembly or an exterior body.
  • the surface tension of the adhesive composition can be measured using the measurement method described in the examples of the present specification.
  • the surface tension of the adhesive composition can be appropriately adjusted by changing the amount of wetting agent or binder, for example.
  • the electrochemical device of the present invention includes an exterior body and an electrode assembly accommodated in the exterior body. And this electrochemical element has a resin layer on the inner surface of an exterior body, and is for electrochemical elements formed using the adhesive composition of this invention mentioned above between the resin layer and the electrode assembly. Has an adhesive layer. As described above, the electrochemical device of the present invention has an adhesive layer formed using the adhesive composition disposed between the resin layer on the surface of the exterior body and the electrode assembly. Adhesion with the electrode assembly is good and the electrical characteristics are excellent.
  • each component of the electrochemical device will be described.
  • the electrode assembly is a structure including a plurality of constituent members such as an electrode and a separator, and may further include a constituent member other than the electrode and the separator (for example, a porous film that reinforces the electrode and the separator) as necessary. Good.
  • the electrode assembly is not particularly limited, and is composed of a laminated body in which electrodes and separators are alternately laminated, or a wound body in which the laminated body is wound.
  • Electrode Although it does not specifically limit as an electrode (For example, the positive electrode in a lithium ion secondary battery, a negative electrode), The electrode by which the electrode compound-material layer was formed on the electrical power collector is mentioned.
  • the current collector, the components in the electrode mixture layer (for example, the electrode active material and the binder for the electrode mixture layer), and the method for forming the electrode mixture layer on the current collector are known.
  • those described in JP2013-145663A and JP2013-77559A can be used.
  • the separator is not particularly limited, and for example, those described in JP 2012-204303 A can be used. Among these, the thickness of the separator as a whole can be reduced, thereby increasing the ratio of the electrode active material of the electrochemical element and increasing the capacity per volume. , Polypropylene, polybutene, and polyvinyl chloride) are preferred.
  • the exterior body which consists of a film which laminated
  • the resin layer may cover the entire inner surface of the exterior body or may cover only a part thereof.
  • the resin layer is preferably a thermoplastic resin layer. This is because if the thermoplastic resin layer is formed on the surface of the exterior body, the adhesive strength between the exterior body and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical element can be further enhanced.
  • the thermoplastic resin constituting the thermoplastic resin layer include polypropylene and nylon ethylene-acrylate copolymer.
  • biaxially stretched polypropylene called OPP (Oriented Polypropylene), non-axially stretched polypropylene called CPP (Cast Polypropylene), and stretched nylon called ONY (Oriented Nylon). It is done.
  • OPP Oriented Polypropylene
  • CPP Non-axially stretched polypropylene
  • ONY Oriented Nylon
  • the thickness of the film constituting the outer package is not particularly limited, but is usually about 50 to 300 ⁇ m.
  • the shape of the outer package is appropriately determined according to the shape of the electrochemical element.
  • the electrochemical device of the present invention has a resin layer on the inner surface of the outer package described above, and an adhesive layer formed using the adhesive composition of the present invention between the resin layer and the electrode assembly.
  • the adhesive layer is made of a dried product of the adhesive composition of the present invention, and is at least one of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfonic acid group. Including polymers having one or more functional groups.
  • the adhesive layer preferably further contains an amine compound.
  • each component contained in the adhesive layer is contained in the adhesive composition of the present invention, a suitable abundance ratio of these components is determined in the adhesive composition of the present invention. It is the same as the preferred abundance ratio of each component.
  • the polymer contained in the adhesive composition has a crosslinkable functional group, the polymer is used during drying of the adhesive composition or during heat treatment that can be optionally performed. Etc. (that is, the adhesive layer may contain a crosslinked polymer).
  • the arrangement mode of the adhesive layer is not particularly limited as long as the electrode assembly can be fixed to the surface of the exterior body, and the entire outer surface of the electrode assembly may be covered or only a part thereof may be covered.
  • an organic electrolytic solution in which a supporting electrolyte is dissolved in an organic solvent is usually used.
  • the supporting electrolyte used in the electrolytic solution for example in a lithium ion secondary battery or a lithium ion capacitor, LiPF 6, LiAsF 6, LiBF 4, LiSbF 6, LiAlCl 4, LiClO 4, CF 3 SO 3 Li, C 4 F
  • Examples include lithium salts such as 9 SO 3 Li, CF 3 COOLi, (CF 3 CO) 2 NLi, (CF 3 SO 2 ) 2 NLi, and (C 2 F 5 SO 2 ) NLi, and are particularly soluble in solvents.
  • LiPF 6 , LiClO 4 , and CF 3 SO 3 Li are preferable.
  • an electric double layer capacitor those described in JP 2010-28007 A can be mentioned, and TEABF 4 is preferable from the viewpoint of improving low-temperature output characteristics.
  • a support electrolyte may be used individually by 1 type, and may be used in combination of 2 or more types.
  • the organic solvent used for the electrolytic solution is not particularly limited as long as it can dissolve the supporting electrolyte.
  • esters such as ⁇ -butyrolactone and methyl formate
  • ethers such as 1,2-dimethoxyethane and tetrahydrofuran
  • sulfur-containing compounds such as sulfolane and dimethyl sulfoxide
  • carbonates are preferable because they have a high dielectric constant and a wide stable potential region.
  • the above-described carbonates, esters, sulfur-containing compounds, and nitriles such as acetonitrile are preferably used.
  • acetonitrile is preferable from the viewpoint of improving low-temperature output characteristics.
  • the concentration of the electrolyte in the electrolytic solution can be adjusted as appropriate.
  • the electrochemical device manufacturing method of the present invention includes a coating step of applying any of the above-described adhesive compositions to a resin layer on the surface of the exterior body to obtain a coating film, and drying the coating film.
  • the method includes a drying step of obtaining an electrochemical element adhesive layer, and an adhesive step of bonding the electrode assembly and the outer package through the electrochemical element adhesive layer. If an electrochemical element is manufactured using the adhesive composition of the present invention described above, an electrochemical element having excellent electrical characteristics can be manufactured satisfactorily.
  • the adhesive composition, the exterior body, the resin layer on the surface of the exterior body, and the electrode assembly the same ones as already described for the “electrochemical element” can be used.
  • the adhesive composition is applied onto the resin layer on the surface of the exterior body.
  • the method for applying the adhesive composition on the resin layer on the surface of the exterior body is not particularly limited.
  • the spray coating method, the doctor blade method, the reverse roll method, the direct roll method, the gravure method, the extrusion method. Brush coating method, spray coating method, transfer method and the like.
  • application methods such as a brush coating method, a spray coating method, a transfer method, and a doctor blade method are simple.
  • the solubility of the resin layer on the surface of the exterior body in the organic solvent is preferably 0.001% or more, more preferably 0.100% or more, and preferably 10.000% or less. More preferably, it is 0.000% or less. If the solubility of the resin layer in the organic solvent is within the above range, the adhesive strength between the outer package and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical device can be further improved. The reason is not clear, but it is assumed that it is as follows. First, the resin layer surface can be roughened by appropriately dissolving the resin layer in the organic solvent. Further, an interaction occurs between the roughened surface and a specific functional group contained in the adhesive composition, and further, when the adhesive composition contains an amine compound, the amine compound. Therefore, it is thought that it leads to improvement of adhesive strength. In addition, in this specification, "the solubility with respect to the organic solvent of the resin layer of the surface in an exterior body" can be measured by the method as described in an Example.
  • the coating film obtained in the coating step is dried to obtain an adhesive layer for electrochemical elements.
  • the drying method is not particularly limited, and a known method can be used, and examples thereof include drying by warm air, hot air, low-humidity air, vacuum drying, and drying by irradiation with infrared rays or electron beams.
  • the drying conditions are not particularly limited, but the drying temperature is preferably 30 to 80 ° C., and the drying time is preferably 30 seconds to 10 minutes.
  • the thickness of the adhesive layer is preferably 0.01 ⁇ m or more, more preferably 0.1 ⁇ m or more, further preferably 0.5 ⁇ m or more, preferably 20 ⁇ m or less, more preferably 10 ⁇ m or less, still more preferably 5 ⁇ m or less, More preferably, it is 3 ⁇ m or less.
  • the thickness of the adhesive layer is equal to or higher than the lower limit value of the range, the strength of the adhesive layer can be sufficiently secured, and when the thickness is equal to or lower than the upper limit value of the range, the thickness of the electrochemical element is reduced. Can do.
  • the electrode assembly and the exterior body are bonded via the bonding layer. More specifically, for example, the electrode assembly can be bonded to the exterior body by enclosing the electrode assembly with the exterior body and pressing the electrode assembly through the exterior body.
  • an expand metal, an overcurrent prevention element such as a fuse or a PTC element, a lead plate, or the like is inserted into the exterior body as necessary to prevent an increase in pressure inside the electrochemical element or overcharge / discharge.
  • the shape of the electrochemical element may be any of a coin shape, a button shape, a sheet shape, a cylindrical shape, a square shape, a flat shape, and the like.
  • ⁇ Polymer swelling degree of polymer> The aqueous dispersion containing the polymer prepared in Examples and Comparative Examples was placed in a petri dish made of polytetrafluoroethylene and dried under conditions of 25 ° C. and 96 hours to obtain a film. Thereafter, it was dried under reduced pressure (200 to 250 mmHg) at 25 ° C. for 10 hours to obtain a film. It cut
  • the predetermined electrolytic solution a nonaqueous electrolytic solution obtained by dissolving a supporting electrolyte at a concentration of 1 mol / L in a predetermined mixed solvent was used.
  • LiPF 6 was used as the supporting electrolyte.
  • ⁇ Glass transition temperature of polymer> In the same manner as when measuring the degree of swelling of the electrolytic solution, a film-like measurement sample containing the polymers prepared in Examples and Comparative Examples was obtained. Then, 10 mg of a measurement sample was weighed into an aluminum pan, and a measurement temperature range of ⁇ 100 ° C. to 200 ° C.
  • ⁇ Surface tension of the adhesive composition for electrochemical devices The surface tension of the adhesive composition for electrochemical devices prepared in Examples and Comparative Examples was measured using an automatic surface tension meter (“DY-300” manufactured by Kyowa Interface Science Co., Ltd.) at a temperature of 25 ° C. according to the platinum plate method. It was measured.
  • ⁇ Concentration of amine compound The concentration of the amine compound in the adhesive composition for electrochemical devices prepared in Examples and Comparative Examples was measured by a gas chromatography method (manufactured by Tosoh Corporation, column “TSK-GEL ODS-100V”, temperature 40 ° C.). did.
  • ⁇ Adhesive strength of adhesive layer for electrochemical elements The adhesive composition for electrochemical devices prepared in Examples and Comparative Examples was applied to the inner surface (side on which the resin layer was formed) of the exterior body using a doctor blade method, and a hot air dryer (90 ° C. , 90 minutes). Then, the negative electrode composite material layer surface of the negative electrode produced in the example and the comparative example is opposed to the inner surface of the exterior body coated with the adhesive composition for electrochemical elements, and the temperature is measured by a flat plate press. The sample for measurement was obtained by pressing for 3 minutes under the conditions of 80 ° C. and a press pressure of 0.75 MPa.
  • the obtained sample for measurement was subjected to a tensile test using a 180 ° peel tester (tensile speed of 50 mm / min) in an environment of a temperature of 25 ° C. and a humidity of 50%, and the peel strength was measured. Higher peel strength means higher adhesive strength.
  • Example 1 Preparation of polymer> A monomer containing 2 parts by mass of methacrylic acid, which is a monomer containing a carboxylic acid group, which is one of the specific functional groups, and an epoxy group, which is one of the specific functional groups, in a 5 MPa pressure vessel with a stirrer 5 parts by mass of allyl glycidyl ether, 78 parts by mass of ethyl acrylate and 15 parts by mass of acrylonitrile as other monomers not containing a specific functional group, 1 part of sodium dodecylbenzenesulfonate as an emulsifier, 150 parts of ion-exchanged water In addition, 0.5 part of potassium persulfate was added as a polymerization initiator, and after sufficiently stirring, the polymerization was started by heating to 60 ° C.
  • methacrylic acid which is a monomer containing a carboxylic acid group, which is one of the specific functional groups
  • an epoxy group which is one of the specific
  • the adhesive composition for an electrochemical element obtained according to the above was applied by a doctor blade method onto a polypropylene layer which is a resin layer on the inner surface of an aluminum packaging material (Dai Nippon Printing Co., Ltd.) as an exterior material, and 50 ° C. And dried for 3 minutes to obtain an exterior material having an adhesive layer having a thickness of 1 ⁇ m.
  • a 5% aqueous sodium hydroxide solution was added to the mixture containing the particulate binder and the pH was adjusted to 8, and then the unreacted monomer was removed by heating under reduced pressure. Then, it cooled to 30 degrees C or less, and obtained the water dispersion liquid containing a desired particulate-form binder.
  • aqueous dispersion containing the above-mentioned particulate binder is added to the obtained mixed liquid, and ion-exchanged water corresponding to the solid content, and the final solid content concentration is adjusted to 52%. And mixed for another 10 minutes. This was defoamed under reduced pressure to obtain a negative electrode slurry composition having good fluidity. Then, the negative electrode slurry composition obtained as described above was applied on a copper foil having a thickness of 20 ⁇ m, which is a current collector, with a comma coater so that the film thickness after drying was about 150 ⁇ m. , Dried. This drying was performed by conveying the copper foil in an oven at 60 ° C.
  • the slurry composition for negative electrodes was apply
  • the negative electrode raw material on both sides was rolled by a roll press to obtain a negative electrode after pressing with a thickness of the negative electrode mixture layer excluding the current collector of 160 ⁇ m (double-sided negative electrode).
  • the obtained positive electrode slurry composition was applied onto a 20 ⁇ m-thick aluminum foil as a current collector by a comma coater so that the film thickness after drying was about 150 ⁇ m and dried. This drying was performed by transporting the aluminum foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes. Thereafter, heat treatment was performed at 120 ° C. for 2 minutes to obtain a single-sided positive electrode raw material. Furthermore, the positive electrode slurry composition was applied to the back surface of the obtained positive electrode original fabric so that the film thickness after drying was about 150 ⁇ m and dried. This drying was performed by conveying the copper foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes.
  • the double-sided positive electrode obtained above is cut out to 5 cm ⁇ 15 cm, and a separator (Celgard, “Celguard 2500”) cut into 6 cm ⁇ 16 cm is arranged on the upper side (a mixture layer side) so as to face the double-sided positive electrode. did. Furthermore, the double-sided negative electrode cut out to 5.5 cm x 15.5 cm was arrange
  • the double-sided positive electrode cut out to 5 cm x 15 cm was piled up on the other side of the separator.
  • a separator cut into 6 cm ⁇ 16 cm was further arranged on the double-sided positive electrode so as to face the double-sided positive electrode.
  • a double-sided negative electrode cut out to 5.5 cm ⁇ 5.5 cm was laminated on the separator to obtain a laminate B.
  • the negative electrode located on the outermost side of the laminate B and the outer package of the battery are wrapped with an aluminum packaging material outer layer having an adhesive layer so as to be in contact with the negative electrode, and flat-plate pressed at 0.75 MPa for 3 minutes at 80 ° C.
  • Example 2 The organic solvent was changed to toluene (Example 2), cyclopentyl methyl ether (Example 6), and isopropyl alcohol (Example 7).
  • Example 7 The results are shown in Table 1.
  • Examples 3, 4, 8, 9 The same procedure as in Example 1 was conducted except that the blending amounts of various monomers blended during the production of the polymer were changed as shown in Table 1.
  • Example 9 two parts of 2-acrylamido-2-methylpropanesulfonic acid, which is a monomer containing a sulfonic acid group, were blended in place of allyl glycidyl ether, which is a monomer containing an epoxy group. .
  • Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
  • Example 5 N-methyl-2-pyrrolidone used as the organic solvent is purified using an alumina column, and the concentration of the amine compound contained in the adhesive composition for electrochemical devices is as shown in Table 1. The procedure was the same as Example 1 except that the change was made. Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
  • Example 1 The same procedure as in Example 1 was conducted except that the polymer was prepared by blending as shown in Table 1 and not including a monomer containing a specific functional group when the polymer was prepared. Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
  • Example 2 The same procedure as in Example 1 was performed except that water was used as a solvent in place of the organic solvent when preparing the adhesive composition for electrochemical devices. Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
  • NMP refers to N-methyl-2-pyrrolidone
  • MAA indicates methacrylic acid
  • AGE refers to allyl glycidyl ether
  • AMPS 2-acrylamido-2-methylpropanesulfonic acid
  • BA indicates butyl acrylate
  • EA indicates ethyl acrylate
  • AN indicates acrylonitrile
  • ST indicates styrene
  • CPME refers to cyclopentyl methyl ether
  • IPA indicates isopropyl alcohol
  • PP indicates polypropylene.
  • the adhesive layer formed using the adhesive composition for an electrochemical element containing a polymer having a specific functional group and an organic solvent has high adhesive strength. Recognize. In addition, it can be seen that the electrochemical device including the adhesive layer is excellent in high temperature cycle characteristics and low temperature output characteristics. On the other hand, in Comparative Example 1 in which the polymer does not contain a specific functional group and Comparative Example 2 in which the solvent is water, the adhesion strength of the adhesive layer is insufficient and the electrical performance of the electrochemical element may be inferior. Recognize.
  • an adhesive composition for an electrochemical device used for bonding an electrode assembly and an exterior body the adhesive strength between the exterior body and the electrode assembly, and the electrical characteristics of the electrochemical device. It is possible to provide an adhesive composition for an electrochemical device that can increase both of the above. Moreover, according to this invention, the electrochemical element which is excellent in an electrical property, and the manufacturing method of this electrochemical element can be provided.

Abstract

An adhesive composition for electrochemical elements, which contains: a polymer that has one or more functional groups selected from among a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group and a sulfonic acid group; and an organic solvent.

Description

電気化学素子用接着剤組成物、電気化学素子、及び電気化学素子製造方法Adhesive composition for electrochemical element, electrochemical element, and method for producing electrochemical element
 本発明は、電気化学素子用接着剤組成物、電気化学素子、及び電気化学素子製造方法に関する。 The present invention relates to an adhesive composition for an electrochemical element, an electrochemical element, and a method for producing an electrochemical element.
 リチウムイオン二次電池、電気二重層キャパシタ、及びリチウムイオンキャパシタなどの電気化学素子は、小型で軽量、且つ、エネルギー密度が高く、更に繰り返し充放電が可能という特性があり、幅広い用途に使用されている。そして電気化学素子は、一般に、外装体と、外装体内に収容された電極アッセンブリとを備える。電極アッセンブリは、複数の電極、及びこれら電極を隔離して短絡を防止するセパレータの積層体である。 Electrochemical elements such as lithium ion secondary batteries, electric double layer capacitors, and lithium ion capacitors are small and lightweight, have high energy density, and can be repeatedly charged and discharged, and are used in a wide range of applications. Yes. The electrochemical element generally includes an exterior body and an electrode assembly accommodated in the exterior body. The electrode assembly is a laminated body of a plurality of electrodes and a separator that isolates these electrodes to prevent a short circuit.
 従来、このような電気化学素子の安全性等を確保すべく、電気化学素子中で電極アッセンブリと外装体とを接着させ、電極アッセンブリを外装体に固定する技術が検討されてきた(例えば、特許文献1参照)。特許文献1では、接着面が形成された第1接着層と、前記第1接着層の接着面とは反対面に接着面が形成された第2接着層と備えてなる二次電池用シールテープを、第1接着層の接着面を電極アッセンブリの外表面に接着させ、且つ第2接着層の接着面を外装体の内表面に接着させることで、外装体の内部で電極アッセンブリが動くことを防止し、二次電池の安全性等を向上させ得るとの報告がされている。 Conventionally, in order to ensure the safety and the like of such an electrochemical element, a technique for adhering an electrode assembly and an exterior body in the electrochemical element and fixing the electrode assembly to the exterior body has been studied (for example, patents). Reference 1). In Patent Document 1, a secondary battery sealing tape comprising a first adhesive layer having an adhesive surface and a second adhesive layer having an adhesive surface opposite to the adhesive surface of the first adhesive layer. By adhering the adhesive surface of the first adhesive layer to the outer surface of the electrode assembly and adhering the adhesive surface of the second adhesive layer to the inner surface of the exterior body, the electrode assembly moves inside the exterior body. It has been reported that it can prevent and improve the safety of secondary batteries.
 また、従来、電解液中で優れた接着性を保持し、且つ、電気化学素子に優れた電気的特性を発揮させ得る電気化学素子用接着層を形成可能な、電気化学素子用接着剤組成物が提案されてきた(例えば、特許文献2参照)。特許文献2では、特定のコアシェル構造を有する有機粒子を水に分散させてなる接着剤組成物を用いて、外装体と電極アッセンブリとを接着させている。 Moreover, the adhesive composition for electrochemical elements which can form the adhesive layer for electrochemical elements which can maintain the outstanding adhesiveness in electrolyte solution and can exhibit the electrical property excellent in the electrochemical element conventionally Has been proposed (see, for example, Patent Document 2). In Patent Document 2, an exterior body and an electrode assembly are bonded using an adhesive composition in which organic particles having a specific core-shell structure are dispersed in water.
特表2012-529753号公報Special table 2012-529753 gazette 国際公開第2016/051674号International Publication No. 2016/051674
 しかしながら、特許文献1に記載されたようなテープや、特許文献2に記載されたような接着剤組成物では、外装体と電極アッセンブリとの間の接着強度を高めると共に、電気化学素子の電気的特性(高温サイクル特性及び低温出力特性)を高める、という点で改善の余地があった。 However, in the tape as described in Patent Document 1 and the adhesive composition as described in Patent Document 2, the adhesive strength between the outer package and the electrode assembly is increased, and the electrical property of the electrochemical element is increased. There was room for improvement in terms of improving characteristics (high temperature cycle characteristics and low temperature output characteristics).
 そこで、本発明は、電極アッセンブリと外装体との接着に用いられる電気化学素子用接着剤組成物であって、外装体と電極アッセンブリとの間の接着強度と、電気化学素子の電気的特性とを、共に高めることができる、電気化学素子用接着剤組成物を提供することを目的とする。
 また、本発明は、電気的特性に優れる電気化学素子及びかかる電気化学素子の製造方法を提供することを目的とする。
Therefore, the present invention is an adhesive composition for an electrochemical element used for bonding an electrode assembly and an exterior body, the adhesive strength between the exterior body and the electrode assembly, and the electrical characteristics of the electrochemical element It is an object of the present invention to provide an adhesive composition for an electrochemical device that can enhance both of the above.
Another object of the present invention is to provide an electrochemical device having excellent electrical characteristics and a method for producing such an electrochemical device.
 本発明者は、上記課題を解決することを目的として鋭意検討を行った。そして、本発明者は、特定の官能基を有する重合体と有機溶媒とを含む接着剤組成物を用いて、電極アッセンブリと外装体とを接着することで、電極アッセンブリ-外装体間の接着強度を高めると共に、電気化学素子に優れた電気的特性を発揮させることができることを見出し、本発明を完成させた。 The present inventor has intensively studied for the purpose of solving the above problems. Then, the present inventor uses an adhesive composition containing a polymer having a specific functional group and an organic solvent to bond the electrode assembly and the exterior body, thereby providing an adhesive strength between the electrode assembly and the exterior body. In addition, the inventors have found that the electrochemical element can exhibit excellent electrical characteristics, and have completed the present invention.
 即ち、この発明は、上記課題を有利に解決することを目的とするものであり、本発明の電気化学素子用接着剤組成物は、電極アッセンブリと外装体との接着に用いられる電気化学素子用接着剤組成物であって、重合体と有機溶媒とを含み、前記重合体が、カルボン酸基、ヒドロキシル基、アミノ基、エポキシ基、オキサゾリン基、イソシアネート基、及びスルホン酸基のうちのいずれか1つ以上の官能基を有することを特徴とする。このように、特定の官能基を有する重合体と有機溶媒とを含む接着剤組成物を用いれば、接着強度の高い接着層を形成することができる。さらに、当該接着層を用いて電極アッセンブリを外装体に固定した電気化学素子は、電気的特性に優れる。 That is, this invention aims to solve the above-mentioned problem advantageously, and the adhesive composition for an electrochemical element of the present invention is for an electrochemical element used for adhesion between an electrode assembly and an exterior body. An adhesive composition comprising a polymer and an organic solvent, wherein the polymer is any one of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfonic acid group. It has one or more functional groups. Thus, if the adhesive composition containing the polymer which has a specific functional group, and an organic solvent is used, an adhesive layer with high adhesive strength can be formed. Furthermore, the electrochemical element in which the electrode assembly is fixed to the exterior body using the adhesive layer is excellent in electrical characteristics.
 そして、本発明の電気化学素子用接着剤組成物は、表面張力が10mN/m以上50mN/m以下であることが好ましい。接着剤組成物の表面張力が上記特定範囲内であれば、得られる接着層の接着強度を一層高めることができる。
 ここで、本発明において、「接着剤組成物の表面張力」は、温度25度で白金プレート法に従って測定することができる。
And it is preferable that surface tension is 10 mN / m or more and 50 mN / m or less of the adhesive composition for electrochemical elements of this invention. If the surface tension of the adhesive composition is within the specific range, the adhesive strength of the resulting adhesive layer can be further increased.
Here, in the present invention, the “surface tension of the adhesive composition” can be measured according to a platinum plate method at a temperature of 25 degrees.
 さらに、本発明の電気化学素子用接着剤組成物は、前記外装体が少なくとも内表面上に樹脂層を有し、該樹脂層の前記有機溶媒に対する溶解度が0.001%以上10.000%以下であることが好ましい。接着剤組成物が被接着物である外装体内表面上の樹脂層をある程度溶解可能であれば、接着強度を一層高めることができる。
 ここで、本発明において「樹脂の有機溶媒に対する溶解度」は、実施例に記載の方法により測定することができる。
Furthermore, in the adhesive composition for electrochemical elements of the present invention, the outer package has a resin layer on at least the inner surface, and the solubility of the resin layer in the organic solvent is 0.001% or more and 10.000% or less. It is preferable that If the adhesive composition can dissolve the resin layer on the exterior body surface to be adhered to some extent, the adhesive strength can be further increased.
Here, in the present invention, “the solubility of the resin in the organic solvent” can be measured by the method described in the examples.
 さらに、本発明の電気化学素子用接着剤組成物は、前記重合体のガラス転移温度が、-100℃以上50℃以下であることが好ましい。接着剤組成物に含まれる重合体のガラス転移温度が上記特定範囲内であれば、得られる接着層の接着強度を一層高めると共に、かかる接着層を備える電気化学素子の電気的特性を一層高めることができる。
 ここで、本発明において「重合体のガラス転移温度」は、実施例に記載の方法により測定することができる。
Furthermore, in the adhesive composition for electrochemical devices of the present invention, the polymer preferably has a glass transition temperature of −100 ° C. or higher and 50 ° C. or lower. If the glass transition temperature of the polymer contained in the adhesive composition is within the above specified range, the adhesive strength of the resulting adhesive layer is further enhanced, and the electrical characteristics of the electrochemical device having such an adhesive layer are further enhanced. Can do.
Here, in the present invention, the “glass transition temperature of the polymer” can be measured by the method described in Examples.
 さらに、本発明の電気化学素子用接着剤組成物は、前記重合体の電解液膨潤度が、1倍以上10倍以下であることが好ましい。接着剤組成物に含有される重合体の電解液膨潤度が上記特定範囲内であれば、接着剤組成物を用いて形成した電気化学素子の電気的特性を一層向上させることができる。
 ここで、本発明において「重合体の電解液膨潤度」は、実施例に記載の方法により測定することができる。
Furthermore, in the adhesive composition for electrochemical elements of the present invention, the degree of swelling of the electrolyte solution of the polymer is preferably 1 to 10 times. If the electrolyte solution swelling degree of the polymer contained in the adhesive composition is within the specific range, the electrical characteristics of the electrochemical element formed using the adhesive composition can be further improved.
Here, in the present invention, “the degree of swelling of the electrolyte of the polymer” can be measured by the method described in the examples.
 さらに、本発明の電気化学素子用接着剤組成物は、アミン系化合物を更に含むことが好ましい。接着剤組成物がアミン系化合物を含んでいれば、得られる接着層の接着強度を一層高めることができる。 Furthermore, the adhesive composition for electrochemical devices of the present invention preferably further contains an amine compound. If the adhesive composition contains an amine compound, the adhesive strength of the resulting adhesive layer can be further increased.
 また、この発明は、上記課題を有利に解決することを目的とするものであり、本発明の電気化学素子は、外装体と、該外装体内に収容された電極アッセンブリとを備える電気化学素子であって、前記外装体が内表面上に樹脂層を有し、前記樹脂層と前記電極アッセンブリとの間に、上述した何れかの電気化学素子用接着剤組成物を用いて形成された電気化学素子用接着層を有することを特徴とする。本発明の接着剤組成物を用いて形成された接着層が、外装体内表面上の樹脂層と電極アッセンブリとの間に配置されていれば、電気化学素子の電気的特性を高めることができる。 Moreover, this invention aims at solving the said subject advantageously, The electrochemical element of this invention is an electrochemical element provided with an exterior body and the electrode assembly accommodated in this exterior body. The exterior body has a resin layer on the inner surface, and is formed by using any of the above-described adhesive compositions for electrochemical elements between the resin layer and the electrode assembly. It has an adhesive layer for elements. If the adhesive layer formed using the adhesive composition of the present invention is disposed between the resin layer on the surface of the exterior body and the electrode assembly, the electrical characteristics of the electrochemical device can be enhanced.
 さらに、本発明の電気化学素子は、前記外装体の前記樹脂層が、熱可塑性樹脂層であることが好ましい。外装体内表面上に熱可塑性樹脂層が形成されていれば、外装体と電極アッセンブリとの間の接着強度が一層向上し、電気化学素子の電気的特性を一層高めることができるからである。 Furthermore, in the electrochemical element of the present invention, it is preferable that the resin layer of the outer package is a thermoplastic resin layer. This is because if the thermoplastic resin layer is formed on the surface of the exterior body, the adhesive strength between the exterior body and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical element can be further enhanced.
 また、この発明は、上記課題を有利に解決することを目的とするものであり、本発明の電気化学素子製造方法は、上述した何れかの電気化学素子用接着剤組成物を塗工して塗膜を得る塗工工程と、前記塗膜を乾燥させて電気化学素子用接着層を得る乾燥工程と、前記電気化学素子用接着層を介して前記電極アッセンブリと前記外装体とを接着させる接着工程と、を経て上述した何れかの電気化学素子を製造することを特徴とする。上述した特定の接着剤組成物を用いて電気化学素子を製造すれば、電気的特性に優れる電気化学素子を良好に製造することができる。 Moreover, this invention aims at solving the said subject advantageously, The electrochemical element manufacturing method of this invention apply | coats any adhesive composition for electrochemical elements mentioned above, and applies. A coating process for obtaining a coating film, a drying process for drying the coating film to obtain an adhesive layer for electrochemical elements, and an adhesion for bonding the electrode assembly and the exterior body via the adhesive layer for electrochemical elements And any one of the above-described electrochemical elements is manufactured through a process. If an electrochemical element is manufactured using the specific adhesive composition described above, an electrochemical element having excellent electrical characteristics can be manufactured satisfactorily.
 さらに、本発明の電気化学素子製造方法は、前記外装体の前記樹脂層の前記有機溶媒に対する溶解度が0.001%以上10.000%以下であることが好ましい。接着剤組成物が被接着物である外装体内表面上の樹脂層をある程度溶解可能であれば、外装体と電極アッセンブリとの間の接着強度を一層向上させて、電気化学素子の電気的特性を一層向上させることができるからである。
 なお、「外装体の樹脂層の有機溶媒に対する溶解度」は、本明細書の実施例に記載の方法により測定することができる。
Furthermore, in the electrochemical element manufacturing method of the present invention, the solubility of the resin layer of the outer package in the organic solvent is preferably 0.001% or more and 10.000% or less. If the adhesive composition can dissolve the resin layer on the exterior body surface to be adhered to some extent, the adhesive strength between the exterior body and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical device can be improved. This is because it can be further improved.
In addition, "the solubility with respect to the organic solvent of the resin layer of an exterior body" can be measured by the method as described in the Example of this specification.
 本発明によれば、電極アッセンブリと外装体との接着に用いられる電気化学素子用接着剤組成物であって、外装体と電極アッセンブリとの間の接着強度と、電気化学素子の電気的特性とを、共に高めることができる、電気化学素子用接着剤組成物を提供することができる。
 また、本発明によれば、電気的特性に優れる電気化学素子及びかかる電気化学素子の製造方法を提供することができる。
According to the present invention, there is provided an adhesive composition for an electrochemical device used for bonding an electrode assembly and an exterior body, the adhesive strength between the exterior body and the electrode assembly, and the electrical characteristics of the electrochemical device. It is possible to provide an adhesive composition for an electrochemical device that can increase both of the above.
Moreover, according to this invention, the electrochemical element which is excellent in an electrical property, and the manufacturing method of this electrochemical element can be provided.
 以下、本発明の実施形態について詳細に説明する。
 ここで、本発明の電気化学素子用接着剤組成物は、乾燥などすることで電気化学素子用接着層となり、電気化学素子において電極アッセンブリと外装体とを接着する用途に用いられるものである。そして、本発明の電気化学素子は、電極アッセンブリと外装体との間に本発明の接着剤組成物を用いて形成された電気化学素子用接着層を備え、当該電気化学素子用接着層を介して電極アッセンブリと外装体とを接着したことを特徴とする。また、本発明の電気化学素子は、本発明の電気化学素子製造方法に従って製造されうる。
Hereinafter, embodiments of the present invention will be described in detail.
Here, the adhesive composition for an electrochemical element of the present invention is used as an adhesive layer for an electrochemical element by drying or the like, and is used for bonding an electrode assembly and an exterior body in the electrochemical element. The electrochemical element of the present invention includes an electrochemical element adhesive layer formed using the adhesive composition of the present invention between the electrode assembly and the exterior body, and the electrochemical element adhesive layer is interposed therebetween. The electrode assembly and the exterior body are bonded together. In addition, the electrochemical device of the present invention can be manufactured according to the electrochemical device manufacturing method of the present invention.
(電気化学素子用接着剤組成物)
 電気化学素子用接着剤組成物は、特定の官能基を有する重合体と有機溶媒とを含むスラリー組成物である。そして、本発明の電気化学素子用接着剤組成物を用いて形成される電気化学素子用接着層は、電極アッセンブリとかかる電極アッセンブリを包含する外装体との間の接着強度を高めることができる。加えて、当該接着層を介して電極アッセンブリと外装体とが相互に固定されてなる電気化学素子は、高温サイクル特性及び低温出力特性などの電気的特性に優れる。
(Adhesive composition for electrochemical devices)
The adhesive composition for electrochemical devices is a slurry composition containing a polymer having a specific functional group and an organic solvent. And the adhesive layer for electrochemical elements formed using the adhesive composition for electrochemical elements of this invention can raise the adhesive strength between an electrode assembly and the exterior body containing this electrode assembly. In addition, an electrochemical element in which the electrode assembly and the outer package are fixed to each other via the adhesive layer is excellent in electrical characteristics such as high temperature cycle characteristics and low temperature output characteristics.
<重合体>
 重合体は、接着剤組成物を用いて得られる接着層において、電極アッセンブリと外装体とを強固に接着させる機能を担う。かかる重合体は、カルボン酸基、ヒドロキシル基、アミノ基、エポキシ基、オキサゾリン基、イソシアネート基、及びスルホン酸基のうちのいずれか1つ以上の官能基を有する。さらに、重合体は、カルボン酸基、ヒドロキシル基、アミノ基、エポキシ基、オキサゾリン基、及びスルホン酸基のうちの少なくとも1つを有することが好ましく、カルボン酸基、ヒドロキシル基、アミノ基、エポキシ基、及びスルホン酸基のうちの少なくとも1つ以上を有することがより好ましく、カルボン酸基、スルホン酸基、ヒドロキシル基、及びエポキシ基のうちの少なくとも1つを有することがさらに好ましく、カルボン酸基及びエポキシ基を有することが特に好ましい。接着剤組成物を用いて得られる接着層により発揮されうる接着強度を一層向上させることができるからである。
 なお、上記特定の官能基を有する重合体は、複数種を併用することも可能である。
<Polymer>
The polymer has a function of firmly bonding the electrode assembly and the exterior body in the adhesive layer obtained using the adhesive composition. Such a polymer has one or more functional groups of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfonic acid group. Furthermore, the polymer preferably has at least one of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, and a sulfonic acid group, and the carboxylic acid group, hydroxyl group, amino group, epoxy group And at least one of sulfonic acid groups, more preferably at least one of carboxylic acid groups, sulfonic acid groups, hydroxyl groups, and epoxy groups, and carboxylic acid groups and It is particularly preferable to have an epoxy group. This is because the adhesive strength that can be exhibited by the adhesive layer obtained using the adhesive composition can be further improved.
In addition, the polymer which has the said specific functional group can also use multiple types together.
 ここで、本発明の電気化学素子用接着剤組成物において、上記特定の官能基のうちの少なくとも1種を有する重合体と、有機溶媒とを併用することで、接着層の接着力及び電気化学素子の電気的性能を顕著に向上させるうる理由は明らかではないが、以下の通りであると推察される。すなわち、まず、重合体に含まれうる上記特定の官能基が、有機溶媒との併用により、得られる接着層の接着力を顕著に向上させるように作用して、接着層自体の接着力が向上する。ここで、接着層自体の接着力が弱く、電極アッセンブリと外装体との間の接着強度が不十分であれば、電気化学素子の使用に伴う化学反応に伴って電気化学素子内にて生じたガスにより電極アッセンブリと外装体との間の接着が損なわれ、結果的に電気的特性の劣化につながる虞がある。そこで、本発明により得られる、接着力の高い接着層を用いれば電気化学素子の電気的特性の劣化を抑制することが可能となると推察される。 Here, in the adhesive composition for an electrochemical element of the present invention, by using a polymer having at least one of the specific functional groups and an organic solvent in combination, the adhesive force and the electrochemical properties of the adhesive layer The reason why the electrical performance of the device can be remarkably improved is not clear, but is presumed to be as follows. That is, first, the above-mentioned specific functional group that can be contained in the polymer acts so as to remarkably improve the adhesive force of the obtained adhesive layer in combination with the organic solvent, thereby improving the adhesive force of the adhesive layer itself. To do. Here, if the adhesive strength of the adhesive layer itself is weak and the adhesive strength between the electrode assembly and the exterior body is insufficient, it occurs in the electrochemical element due to a chemical reaction accompanying the use of the electrochemical element. The gas may damage the adhesion between the electrode assembly and the outer package, resulting in deterioration of electrical characteristics. Therefore, it is presumed that deterioration of the electrical characteristics of the electrochemical element can be suppressed by using an adhesive layer with high adhesive strength obtained by the present invention.
 なお、重合体は、上記特定の官能基のうちの少なくとも一種を含む単量体単位を、重合体中の全単量体単位を100質量%として、1質量%以上含むことが好ましい。特に、重合体がカルボン酸基を含有する場合には、重合体がカルボン酸基含有単量体単位を1.5質量%以上含むことが好ましく、2質量%以上含むことがより好ましく、20質量%以下含むことが好ましい。また、重合体がエポキシ基を含有する場合には、重合体がエポキシ基含有単量体単位を3質量%以上含むことが好ましく、5質量%以上含むことがより好ましく、20質量%以下含むことが好ましい。さらにまた、重合体がスルホン酸基を含有する場合には、重合体がスルホン酸基含有単量体単位を1.5質量%以上含むことが好ましく、2質量%以上含むことがより好ましく、20質量%以下含むことが好ましい。さらに、カルボン酸基含有単量体単位は、スルホン酸基及びエポキシ基を含有しないことが好ましく、エポキシ基含有単量体単位は、カルボン酸基及びスルホン酸基を含有しないことが好ましく、スルホン酸基含有単量体単位は、カルボン酸基及びエポキシ基を含有しないことが好ましい。なお、本発明において「単量体単位を含む」とは、「その単量体を用いて得た重合体中に単量体由来の構造単位が含まれている」ことを意味する。 In addition, it is preferable that a polymer contains 1 mass% or more of monomer units containing at least one of the specific functional groups, based on 100% by mass of all monomer units in the polymer. In particular, when the polymer contains a carboxylic acid group, the polymer preferably contains 1.5% by mass or more of the carboxylic acid group-containing monomer unit, more preferably 2% by mass or more, and 20% by mass. % Or less is preferable. Moreover, when a polymer contains an epoxy group, it is preferable that a polymer contains 3 mass% or more of epoxy group-containing monomer units, more preferably 5 mass% or more, and 20 mass% or less. Is preferred. Furthermore, when the polymer contains a sulfonic acid group, the polymer preferably contains 1.5% by mass or more of the sulfonic acid group-containing monomer unit, more preferably 2% by mass or more. It is preferable to contain it by mass% or less. Furthermore, the carboxylic acid group-containing monomer unit preferably does not contain a sulfonic acid group and an epoxy group, and the epoxy group-containing monomer unit preferably does not contain a carboxylic acid group and a sulfonic acid group. The group-containing monomer unit preferably does not contain a carboxylic acid group or an epoxy group. In the present invention, “comprising a monomer unit” means “a monomer-derived structural unit is contained in a polymer obtained using the monomer”.
[重合体のガラス転移温度]
 重合体は、ガラス転移温度が、好ましくは-100℃以上、より好ましくは-50℃以上、更に好ましくは-30℃以上、特に好ましくは-20℃以上、好ましくは50℃以下、より好ましくは30℃以下、更に好ましくは20℃以下である。重合体のガラス転移温度の下限値が上記下限値以上であれば、得られる接着層の接着力を一層向上させるとともに、かかる接着層を備える電気化学素子の高温サイクル特性及び低温出力特性といった電気的特性も向上させることができる。また、重合体のガラス転移温度の上限値が上記上限値以下であれば、得られる接着層の接着力を一層向上させることができる。
[Glass transition temperature of polymer]
The polymer has a glass transition temperature of preferably −100 ° C. or higher, more preferably −50 ° C. or higher, still more preferably −30 ° C. or higher, particularly preferably −20 ° C. or higher, preferably 50 ° C. or lower, more preferably 30 ° C or lower, more preferably 20 ° C or lower. If the lower limit value of the glass transition temperature of the polymer is equal to or higher than the lower limit value, the adhesive force of the resulting adhesive layer is further improved, and electrical properties such as high temperature cycle characteristics and low temperature output characteristics of an electrochemical device comprising such an adhesive layer are provided. Characteristics can also be improved. Moreover, if the upper limit of the glass transition temperature of a polymer is below the said upper limit, the adhesive force of the adhesive layer obtained can be improved further.
[重合体の電解液膨潤度]
 重合体は、電解液膨潤度が1倍以上であり、好ましくは1倍超、より好ましくは2倍以上、好ましくは10倍以下、より好ましくは8倍以下、更に好ましくは7倍以下、特に好ましくは6倍以下である。重合体の電解液膨潤度を上記範囲内とすることで、得られる接着層を備える電気化学素子の電気的特性を一層向上させることができる。
[Polymer swelling degree of polymer]
The polymer has a degree of swelling of the electrolyte of 1 or more, preferably more than 1 time, more preferably 2 times or more, preferably 10 times or less, more preferably 8 times or less, still more preferably 7 times or less, particularly preferably. Is 6 times or less. By setting the degree of swelling of the electrolytic solution of the polymer within the above range, the electrical characteristics of the electrochemical device including the obtained adhesive layer can be further improved.
[重合体の調製方法]
 上記特定の官能基を有する重合体は、例えば、上記特定の官能基のうちの少なくとも1種の官能基を含む単量体を用いて、一般的な重合方法により重合することで得られる。重合方法は、特に限定されず、例えば溶液重合法、懸濁重合法、塊状重合法、乳化重合法などのいずれの方法も用いることができる。重合方法としては、例えばイオン重合、ラジカル重合、リビングラジカル重合などいずれの方法も用いることができる。なお、製造効率の観点からは、乳化重合法が特に好ましい。乳化重合は、常法に従い行うことができる。
[Method for preparing polymer]
The polymer having the specific functional group can be obtained, for example, by polymerizing by a general polymerization method using a monomer containing at least one functional group among the specific functional groups. The polymerization method is not particularly limited, and any method such as a solution polymerization method, a suspension polymerization method, a bulk polymerization method, and an emulsion polymerization method can be used. As the polymerization method, any method such as ionic polymerization, radical polymerization, and living radical polymerization can be used. From the viewpoint of production efficiency, the emulsion polymerization method is particularly preferable. Emulsion polymerization can be performed according to a conventional method.
 そして、重合に使用される乳化剤、分散剤、重合開始剤、重合助剤などは、一般に用いられるものを使用することができ、その使用量も、一般に使用される量とする。また重合に際しては、シード粒子を採用してシード重合を行ってもよい。また、重合条件も、重合方法及び重合開始剤の種類などにより任意に選択することができる。 And generally used emulsifiers, dispersants, polymerization initiators, polymerization aids and the like used for polymerization can be used, and the amount used is also generally used. In the polymerization, seed polymerization may be performed using seed particles. The polymerization conditions can also be arbitrarily selected depending on the polymerization method and the type of polymerization initiator.
 重合体の調製に用いる単量体としては、上述した特定の官能基のうちの少なくとも一種を含む単量体を適宜選択して用いることができる。 As the monomer used for preparing the polymer, a monomer containing at least one of the specific functional groups described above can be appropriately selected and used.
-特定の官能基を含有する単量体-
 カルボン酸基含有単量体としては、モノカルボン酸及びその誘導体や、ジカルボン酸及びその酸無水物並びにそれらの誘導体などが挙げられる。
 モノカルボン酸としては、アクリル酸、メタクリル酸、クロトン酸などが挙げられる。
 モノカルボン酸誘導体としては、2-エチルアクリル酸、イソクロトン酸、α-アセトキシアクリル酸、β-trans-アリールオキシアクリル酸、α-クロロ-β-E-メトキシアクリル酸などが挙げられる。
 ジカルボン酸としては、マレイン酸、フマル酸、イタコン酸などが挙げられる。
 ジカルボン酸誘導体としては、メチルマレイン酸、ジメチルマレイン酸、フェニルマレイン酸、クロロマレイン酸、ジクロロマレイン酸、フルオロマレイン酸や、マレイン酸ノニル、マレイン酸デシル、マレイン酸ドデシル、マレイン酸オクタデシル、マレイン酸フルオロアルキルなどのマレイン酸モノエステルが挙げられる。
 ジカルボン酸の酸無水物としては、無水マレイン酸、アクリル酸無水物、メチル無水マレイン酸、ジメチル無水マレイン酸などが挙げられる。
 また、カルボン酸基含有単量体としては、加水分解によりカルボキシル基を生成する酸無水物も使用できる。
 これらのカルボン酸基含有単量体の中でも、メタクリル酸が好ましい。
-Monomers containing specific functional groups-
Examples of the carboxylic acid group-containing monomer include monocarboxylic acids and derivatives thereof, dicarboxylic acids and acid anhydrides, and derivatives thereof.
Examples of monocarboxylic acids include acrylic acid, methacrylic acid, and crotonic acid.
Examples of monocarboxylic acid derivatives include 2-ethylacrylic acid, isocrotonic acid, α-acetoxyacrylic acid, β-trans-aryloxyacrylic acid, α-chloro-β-E-methoxyacrylic acid and the like.
Examples of the dicarboxylic acid include maleic acid, fumaric acid, itaconic acid and the like.
Dicarboxylic acid derivatives include methylmaleic acid, dimethylmaleic acid, phenylmaleic acid, chloromaleic acid, dichloromaleic acid, fluoromaleic acid, nonyl maleate, decyl maleate, dodecyl maleate, octadecyl maleate, fluoro maleate And maleic acid monoesters such as alkyl.
Examples of the acid anhydride of dicarboxylic acid include maleic anhydride, acrylic anhydride, methyl maleic anhydride, and dimethyl maleic anhydride.
Moreover, as a carboxylic acid group containing monomer, the acid anhydride which produces | generates a carboxyl group by hydrolysis can also be used.
Among these carboxylic acid group-containing monomers, methacrylic acid is preferable.
 ヒドロキシル基含有単量体としては、(メタ)アリルアルコール、3-ブテン-1-オール、5-ヘキセン-1-オールなどのエチレン性不飽和アルコール;アクリル酸-2-ヒドロキシエチル、アクリル酸-2-ヒドロキシプロピル、メタクリル酸-2-ヒドロキシエチル、メタクリル酸-2-ヒドロキシプロピル、マレイン酸ジ-2-ヒドロキシエチル、マレイン酸ジ-4-ヒドロキシブチル、イタコン酸ジ-2-ヒドロキシプロピルなどのエチレン性不飽和カルボン酸のアルカノールエステル類;一般式:CH2=CR1-COO-(Cq2qO)p-H(式中、pは2~9の整数、qは2~4の整数、R1は水素又はメチル基を表す)で表されるポリアルキレングリコールと(メタ)アクリル酸とのエステル類;2-ヒドロキシエチル-2’-(メタ)アクリロイルオキシフタレート、2-ヒドロキシエチル-2’-(メタ)アクリロイルオキシサクシネートなどのジカルボン酸のジヒドロキシエステルのモノ(メタ)アクリル酸エステル類;2-ヒドロキシエチルビニルエーテル、2-ヒドロキシプロピルビニルエーテルなどのビニルエーテル類;(メタ)アリル-2-ヒドロキシエチルエーテル、(メタ)アリル-2-ヒドロキシプロピルエーテル、(メタ)アリル-3-ヒドロキシプロピルエーテル、(メタ)アリル-2-ヒドロキシブチルエーテル、(メタ)アリル-3-ヒドロキシブチルエーテル、(メタ)アリル-4-ヒドロキシブチルエーテル、(メタ)アリル-6-ヒドロキシヘキシルエーテルなどのアルキレングリコールのモノ(メタ)アリルエーテル類;ジエチレングリコールモノ(メタ)アリルエーテル、ジプロピレングリコールモノ(メタ)アリルエーテルなどのポリオキシアルキレングリコールモノ(メタ)アリルエーテル類;グリセリンモノ(メタ)アリルエーテル、(メタ)アリル-2-クロロ-3-ヒドロキシプロピルエーテル、(メタ)アリル-2-ヒドロキシ-3-クロロプロピルエーテルなどの、(ポリ)アルキレングリコールのハロゲン及びヒドロキシ置換体のモノ(メタ)アリルエーテル;オイゲノール、イソオイゲノールなどの多価フェノールのモノ(メタ)アリルエーテル及びそのハロゲン置換体;(メタ)アリル-2-ヒドロキシエチルチオエーテル、(メタ)アリル-2-ヒドロキシプロピルチオエーテルなどのアルキレングリコールの(メタ)アリルチオエーテル類;などが挙げられる。
 なお、本発明において、「(メタ)アリル」とは、アリル及び/又はメタリルを意味し、「(メタ)アクリロイル」とは、アクリロイル及び/又はメタクリロイルを意味する。
Examples of the hydroxyl group-containing monomer include ethylenically unsaturated alcohols such as (meth) allyl alcohol, 3-buten-1-ol, 5-hexen-1-ol; 2-hydroxyethyl acrylate, acrylic acid-2 Ethylenic acid such as hydroxypropyl, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, di-2-hydroxyethyl maleate, di-4-hydroxybutyl maleate, di-2-hydroxypropyl itaconate Alkanol esters of unsaturated carboxylic acids; general formula: CH 2 ═CR 1 —COO— (C q H 2q O) p —H (wherein p is an integer from 2 to 9, q is an integer from 2 to 4, esters R 1 is a polyalkylene glycol and (meth) acrylic acid represented by hydrogen or a methyl group); 2-hydroxyethyl Mono (meth) acrylic acid esters of dihydroxy esters of dicarboxylic acids such as -2 '-(meth) acryloyloxyphthalate, 2-hydroxyethyl-2'-(meth) acryloyloxysuccinate; 2-hydroxyethyl vinyl ether, 2 Vinyl ethers such as hydroxypropyl vinyl ether; (meth) allyl-2-hydroxyethyl ether, (meth) allyl-2-hydroxypropyl ether, (meth) allyl-3-hydroxypropyl ether, (meth) allyl-2-hydroxy Mono (meth) allyl ethers of alkylene glycols such as butyl ether, (meth) allyl-3-hydroxybutyl ether, (meth) allyl-4-hydroxybutyl ether, (meth) allyl-6-hydroxyhexyl ether; Polyoxyalkylene glycol mono (meth) allyl ethers such as diethylene glycol mono (meth) allyl ether and dipropylene glycol mono (meth) allyl ether; glycerin mono (meth) allyl ether, (meth) allyl-2-chloro-3- Mono (meth) allyl ethers of halogens and hydroxy-substituted products of (poly) alkylene glycols, such as hydroxypropyl ether, (meth) allyl-2-hydroxy-3-chloropropyl ether; polyphenols such as eugenol, isoeugenol Mono (meth) allyl ether and its halogen-substituted product; (meth) allylthioether of alkylene glycol such as (meth) allyl-2-hydroxyethylthioether, (meth) allyl-2-hydroxypropylthioether Le acids; and the like.
In the present invention, “(meth) allyl” means allyl and / or methallyl, and “(meth) acryloyl” means acryloyl and / or methacryloyl.
 アミノ基含有単量体としては、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、アミノエチルビニルエーテル、ジメチルアミノエチルビニルエーテルなどが挙げられる。なお、本発明において、「(メタ)アクリレート」とは、アクリレート及び/又はメタクリレートを意味する。 Examples of amino group-containing monomers include dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, aminoethyl vinyl ether, dimethylaminoethyl vinyl ether, and the like. In the present invention, “(meth) acrylate” means acrylate and / or methacrylate.
 エポキシ基含有単量体としては、炭素-炭素二重結合及びエポキシ基を含有する単量体が挙げられる。
 炭素-炭素二重結合及びエポキシ基を含有する単量体としては、たとえば、ビニルグリシジルエーテル、アリルグリシジルエーテル、ブテニルグリシジルエーテル、o-アリルフェニルグリシジルエーテルなどの不飽和グリシジルエーテル;ブタジエンモノエポキシド、クロロプレンモノエポキシド、4,5-エポキシ-2-ペンテン、3,4-エポキシ-1-ビニルシクロヘキセン、1,2-エポキシ-5,9-シクロドデカジエンなどのジエン又はポリエンのモノエポキシド;3,4-エポキシ-1-ブテン、1,2-エポキシ-5-ヘキセン、1,2-エポキシ-9-デセンなどのアルケニルエポキシド;グリシジルアクリレート、グリシジルメタクリレート、グリシジルクロトネート、グリシジル-4-ヘプテノエート、グリシジルソルベート、グリシジルリノレート、グリシジル-4-メチル-3-ペンテノエート、3-シクロヘキセンカルボン酸のグリシジルエステル、4-メチル-3-シクロヘキセンカルボン酸のグリシジルエステル、などの、不飽和カルボン酸のグリシジルエステル類;が挙げられる。
 これらのエポキシ基含有単量体の中でも、アリルグリシジルエーテルが好ましい。
Examples of the epoxy group-containing monomer include monomers containing a carbon-carbon double bond and an epoxy group.
Examples of the monomer containing a carbon-carbon double bond and an epoxy group include unsaturated glycidyl ethers such as vinyl glycidyl ether, allyl glycidyl ether, butenyl glycidyl ether, o-allylphenyl glycidyl ether; butadiene monoepoxide, Diene or polyene monoepoxides such as chloroprene monoepoxide, 4,5-epoxy-2-pentene, 3,4-epoxy-1-vinylcyclohexene, 1,2-epoxy-5,9-cyclododecadiene; Alkenyl epoxides such as epoxy-1-butene, 1,2-epoxy-5-hexene, 1,2-epoxy-9-decene; glycidyl acrylate, glycidyl methacrylate, glycidyl crotonate, glycidyl-4-heptenoate, glycidyl Glycidyl esters of unsaturated carboxylic acids such as rubetate, glycidyl linoleate, glycidyl-4-methyl-3-pentenoate, glycidyl ester of 3-cyclohexene carboxylic acid, glycidyl ester of 4-methyl-3-cyclohexene carboxylic acid; Is mentioned.
Among these epoxy group-containing monomers, allyl glycidyl ether is preferable.
 オキサゾリン基含有単量体としては、2-ビニル-2-オキサゾリン、2-ビニル-4-メチル-2-オキサゾリン、2-ビニル-5-メチル-2-オキサゾリン、2-イソプロペニル-2-オキサゾリン、2-イソプロペニル-4-メチル-2-オキサゾリン、2-イソプロペニル-5-メチル-2-オキサゾリン、2-イソプロペニル-5-エチル-2-オキサゾリンなどが挙げられる。 Examples of the oxazoline group-containing monomer include 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-isopropenyl-2-oxazoline, Examples include 2-isopropenyl-4-methyl-2-oxazoline, 2-isopropenyl-5-methyl-2-oxazoline, and 2-isopropenyl-5-ethyl-2-oxazoline.
 イソシアネート基含有単量体としては、ビニルイソシアネート、2‐イソシアナトエチルメタクリレート、2‐イソシアナトエチルアクリラート、1,1‐(ビスアクリロイルオキシメチル)エチルイソシアネート、2‐イソシアナトエチルアクリラート等、また熱によって分解してイソシアネート基を発生する2‐[(3,5-ジメチルピラゾリル)カルボニルアミノ]エチルメタクリレート、メタクリル酸2‐(0‐[1’-メチルプロピリデンアミノ]カルボキシアミノ)エチル等が挙げられる。 Isocyanate group-containing monomers include vinyl isocyanate, 2-isocyanatoethyl methacrylate, 2-isocyanatoethyl acrylate, 1,1- (bisacryloyloxymethyl) ethyl isocyanate, 2-isocyanatoethyl acrylate, etc. Examples include 2-[(3,5-dimethylpyrazolyl) carbonylamino] ethyl methacrylate, 2- (0- [1′-methylpropylideneamino] carboxyamino) ethyl methacrylate, which decomposes by heat to generate an isocyanate group. It is done.
 スルホン酸基含有単量体としては、ビニルスルホン酸、メチルビニルスルホン酸、(メタ)アリルスルホン酸、スチレンスルホン酸、(メタ)アクリル酸-2-スルホン酸エチル、2-アクリルアミド-2-メチルプロパンスルホン酸、3-アリロキシ-2-ヒドロキシプロパンスルホン酸などが挙げられる。これらのスルホン酸基含有単量体の中でも、2-アクリルアミド-2-メチルプロパンスルホン酸が好ましい。 Examples of sulfonic acid group-containing monomers include vinyl sulfonic acid, methyl vinyl sulfonic acid, (meth) allyl sulfonic acid, styrene sulfonic acid, (meth) acrylic acid-2-ethyl sulfonate, 2-acrylamido-2-methylpropane. Examples thereof include sulfonic acid and 3-allyloxy-2-hydroxypropanesulfonic acid. Of these sulfonic acid group-containing monomers, 2-acrylamido-2-methylpropanesulfonic acid is preferred.
-その他の単量体-
 なお、重合体の調製に際して、上述した特定の官能基を含有する単量体以外の単量体として、特に限定されることなく、例えば、アクリル酸エチルやアクリル酸ブチル等の(メタ)アクリル酸エステル単量体;アクリロニトリル等のニトリル基含有単量体;及びスチレン等の芳香族ビニル単量体;アクリルアミド等アミド基含有単量体等を用いることができる。
 なお、その他の単量体の含有割合は、重合体に対して、1質量%以上99質量%以下であることが好ましい。
-Other monomers-
In the preparation of the polymer, the monomer other than the monomer containing the specific functional group described above is not particularly limited, and examples thereof include (meth) acrylic acid such as ethyl acrylate and butyl acrylate. An ester monomer; a nitrile group-containing monomer such as acrylonitrile; an aromatic vinyl monomer such as styrene; an amide group-containing monomer such as acrylamide can be used.
In addition, it is preferable that the content rate of another monomer is 1 to 99 mass% with respect to a polymer.
<有機溶媒>
 有機溶媒としては、特に限定されることなく、重合体を溶解可能なあらゆる有機溶媒を使用することができる。例えば、有機溶媒としては、アセトニトリル、N-メチル-2-ピロリドン、テトラヒドロフラン、アセトン、アセチルピリジン、シクロペンタノン、ジメチルホルムアミド、ジメチルスルホキシド、メチルホルムアミド、メチルエチルケトン、フルフラール、エチレンジアミン、ジメチルベンゼン(キシレン)、メチルベンゼン(トルエン)、シクロペンチルメチルエーテル、及びイソプロピルアルコールなどを用いることができる。これらは、一種単独で、或いは複数種を任意の混合比率で混合して用いることができる。これらの中でも、有機溶媒としては、N-メチル-2-ピロリドン、メチルベンゼン、シクロペンチルメチルエーテル、テトラヒドロフラン、アセトン、ジメチルホルムアミド、メチルホルムアミド、エチレンジアミン、及びイソプロピルアルコールのうちの何れかを用いることが好ましい。さらに、後述するように、接着剤組成物中にアミン系化合物を持ちこむことが可能であるため、有機溶媒としてはN-メチル-2-ピロリドン、ジメチルホルムアミド、メチルホルムアミド、エチレンジアミン等のアミノ基を含有する有機溶媒が特に好ましい。
<Organic solvent>
The organic solvent is not particularly limited, and any organic solvent that can dissolve the polymer can be used. For example, the organic solvents include acetonitrile, N-methyl-2-pyrrolidone, tetrahydrofuran, acetone, acetylpyridine, cyclopentanone, dimethylformamide, dimethylsulfoxide, methylformamide, methyl ethyl ketone, furfural, ethylenediamine, dimethylbenzene (xylene), methyl Benzene (toluene), cyclopentyl methyl ether, isopropyl alcohol, and the like can be used. These can be used individually by 1 type or in mixture of multiple types by arbitrary mixing ratios. Among these, as the organic solvent, it is preferable to use any one of N-methyl-2-pyrrolidone, methylbenzene, cyclopentylmethyl ether, tetrahydrofuran, acetone, dimethylformamide, methylformamide, ethylenediamine, and isopropyl alcohol. Further, as described later, since it is possible to bring an amine compound into the adhesive composition, the organic solvent contains amino groups such as N-methyl-2-pyrrolidone, dimethylformamide, methylformamide, and ethylenediamine. Particularly preferred are organic solvents.
<アミン系化合物>
 本発明の接着剤組成物は、上述した重合体及び有機溶媒に加えて、アミン系化合物を含有することが好ましい。接着剤組成物がアミン系化合物を含んでいれば、接着剤組成物を用いて形成した接着層の接着力を一層向上させることができるからである。その理由は明らかではないが、接着剤組成物を外装体内表面の樹脂層上に塗布した場合に、接着剤組成物中のアミン系化合物が、重合体と樹脂層との間の接着強度を向上させるように作用するためであると推察される。
<Amine compound>
The adhesive composition of the present invention preferably contains an amine compound in addition to the polymer and the organic solvent described above. This is because if the adhesive composition contains an amine compound, the adhesive strength of the adhesive layer formed using the adhesive composition can be further improved. The reason is not clear, but when the adhesive composition is applied on the resin layer on the exterior body surface, the amine compound in the adhesive composition improves the adhesive strength between the polymer and the resin layer. It is inferred that this is to act.
 ここで、アミン系化合物とは、アミノ基を含有する化合物を意味する。そして、本発明の接着剤組成物に含有されうるアミン系化合物としては、メチルアミン、エチルアミンのような脂肪族アミン;アニリンのような芳香族アミンが挙げられる。さらに、アミン系化合物は、第一級アミンであることが好ましい。さらにまた、アミン系化合物は、その反応性の観点から重量平均分子量としては1000以下であることが好ましい。特に、アミン系化合物としては、重量平均分子量が500以下である、いわゆる低分子量化合物が好ましい。 Here, the amine compound means a compound containing an amino group. Examples of amine compounds that can be contained in the adhesive composition of the present invention include aliphatic amines such as methylamine and ethylamine; and aromatic amines such as aniline. Furthermore, the amine compound is preferably a primary amine. Furthermore, the amine compound preferably has a weight average molecular weight of 1000 or less from the viewpoint of reactivity. In particular, the amine compound is preferably a so-called low molecular weight compound having a weight average molecular weight of 500 or less.
 ここで、接着剤組成物にアミン系化合物を含有させるにあたり、接着剤組成物の調製時に、メチルアミン、エチルアミン、アニリン等のアミン系化合物を添加することができる。或いは、N-メチル-2-ピロリドン等の、アミン系化合物を材料として用いて合成されうる有機溶媒を用いる場合には、あえてアミン系化合物を添加しなくても、かかる有機溶媒中にはアミン系化合物が不可避的不純物として含有されているため、接着剤組成物にアミン系化合物を含有させることができる。 Here, when an amine compound is contained in the adhesive composition, an amine compound such as methylamine, ethylamine, or aniline can be added during the preparation of the adhesive composition. Alternatively, when an organic solvent such as N-methyl-2-pyrrolidone, which can be synthesized using an amine compound as a material, is used, the amine solvent is not added to the organic solvent without adding an amine compound. Since the compound is contained as an inevitable impurity, an amine compound can be contained in the adhesive composition.
 本発明の接着剤組成物は、アミン系化合物の濃度が、10ppm以上であることが好ましく、20ppm以上であることがより好ましく、90ppm以上であることがより好ましく、500ppm以下であることが好ましく、300ppm以下であることがより好ましい。接着剤組成物中におけるアミン系化合物の濃度が上記範囲内であれば、接着剤組成物を用いて形成した接着層の接着性を一層向上させることができる。なお、接着剤組成物中におけるアミン系化合物の濃度は、本明細書の実施例に記載された方法により測定することができる。
 さらに、接着剤組成物中におけるアミン系化合物の濃度は、例えば、以下のようにして調節することができる。まず、有機溶媒として、アミン系化合物を含有しない有機溶媒を用いる場合には、添加するアミン系化合物の配合割合を調節すればよい。接着剤組成物の調製時に不純物としてアミン系化合物を含有しうる有機溶媒を用いる場合には、有機溶媒中におけるアミン系化合物量を測定し、アミン系化合物の濃度が所望の値となるまで、一般的な方法により有機溶媒を精製することで、接着剤組成物中におけるアミン系化合物の濃度を調整することができる。
In the adhesive composition of the present invention, the concentration of the amine compound is preferably 10 ppm or more, more preferably 20 ppm or more, more preferably 90 ppm or more, and preferably 500 ppm or less, More preferably, it is 300 ppm or less. If the density | concentration of the amine compound in an adhesive composition is in the said range, the adhesiveness of the contact bonding layer formed using the adhesive composition can be improved further. In addition, the density | concentration of the amine compound in an adhesive composition can be measured by the method described in the Example of this specification.
Furthermore, the concentration of the amine compound in the adhesive composition can be adjusted, for example, as follows. First, when an organic solvent not containing an amine compound is used as the organic solvent, the blending ratio of the amine compound to be added may be adjusted. When using an organic solvent that can contain an amine compound as an impurity during the preparation of the adhesive composition, measure the amount of the amine compound in the organic solvent, until the concentration of the amine compound reaches a desired value. The concentration of the amine compound in the adhesive composition can be adjusted by purifying the organic solvent by a conventional method.
<その他の成分>
 本発明の接着剤組成物は、上述した重合体及び有機溶媒、並びに任意のアミン系化合物に加えて、任意で、上記重合体とは組成及び性状の異なる他の重合体や、濡れ剤、粘度調整剤、電解液添加剤などの既知の添加剤を含有しても良い。これらのその他の成分は、1種類を単独で使用してもよいし、2種類以上を組み合わせて用いてもよい。なお、その他の成分としての、他の重合体は、例えば、上記特定の官能基を有さない重合体でありうる。
<Other ingredients>
The adhesive composition of the present invention may optionally include, in addition to the above-described polymer and organic solvent, and any amine-based compound, another polymer having a composition and properties different from those of the above polymer, a wetting agent, and a viscosity. You may contain known additives, such as a regulator and electrolyte solution additive. These other components may be used individually by 1 type, and may be used in combination of 2 or more types. In addition, the other polymer as another component can be a polymer which does not have the said specific functional group, for example.
<接着剤組成物の固形分濃度>
 接着剤組成物の固形分濃度は、塗工性及び接着性の観点から、通常、1質量%以上50質量%以下としうる。
<Solid content concentration of adhesive composition>
The solid content concentration of the adhesive composition can usually be 1% by mass or more and 50% by mass or less from the viewpoints of coatability and adhesiveness.
<電気化学素子用接着剤組成物の調製方法>
 ここで、電気化学素子用接着剤組成物の調製方法は、特に限定はされないが、通常は、重合体と、有機溶媒と、必要に応じて用いられうるその他の成分とを混合して接着剤組成物を調製する。混合方法は特に制限されないが、通常用いられうる撹拌機や、分散機を用いて混合を行う。
<Method for preparing adhesive composition for electrochemical device>
Here, the method for preparing the adhesive composition for an electrochemical device is not particularly limited, but usually an adhesive obtained by mixing a polymer, an organic solvent, and other components that can be used as necessary. A composition is prepared. The mixing method is not particularly limited, but mixing is performed using a stirrer or a disperser that can be usually used.
 得られる接着剤組成物の表面張力は、10mN/m以上であることが好ましく、15mN/m以上であることがより好ましく、20mN/m以上であることがさらに好ましく、25mN/m以上であることが特に好ましく、50mN/m以下であることが好ましく、47mN/m以下であることがより好ましく、45mN/m以下であることがさらに好ましく、43mN/m以下であることが特に好ましい。接着剤組成物の表面張力が前記範囲内であれば、得られる接着層の接着性を更に向上させることができる。特に、接着剤組成物の表面張力が前記範囲の上限値以下であれば、接着剤組成物を電極アッセンブリや外装体などの被接着部材に対して塗布する際の塗布ムラを抑制することができる。接着剤組成物の表面張力は、本明細書の実施例に記載の測定方法を用いて測定することができる。
 なお、接着剤組成物の表面張力は、例えば濡れ剤や結着材の量を変更することにより、適宜調節することができる。
The surface tension of the obtained adhesive composition is preferably 10 mN / m or more, more preferably 15 mN / m or more, further preferably 20 mN / m or more, and 25 mN / m or more. Is particularly preferably 50 mN / m or less, more preferably 47 mN / m or less, further preferably 45 mN / m or less, and particularly preferably 43 mN / m or less. If the surface tension of the adhesive composition is within the above range, the adhesiveness of the resulting adhesive layer can be further improved. In particular, when the surface tension of the adhesive composition is equal to or lower than the upper limit of the above range, it is possible to suppress coating unevenness when the adhesive composition is applied to a member to be bonded such as an electrode assembly or an exterior body. . The surface tension of the adhesive composition can be measured using the measurement method described in the examples of the present specification.
The surface tension of the adhesive composition can be appropriately adjusted by changing the amount of wetting agent or binder, for example.
(電気化学素子)
 本発明の電気化学素子は、外装体と、該外装体内に収容された電極アッセンブリとを備える。そして、かかる電気化学素子は、外装体の内表面上に樹脂層を有し、樹脂層と電極アッセンブリとの間に、上述した本発明の接着剤組成物を用いて形成された電気化学素子用接着層を有する。このように、本発明の電気化学素子は、上記接着剤組成物を用いて形成された接着層が、外装体内表面上の樹脂層と電極アッセンブリとの間に配置されているので、外装体と電極アッセンブリとの間の接着が良好であり、且つ電気的特性に優れる。
 以下、電気化学素子の各構成部について説明する。
(Electrochemical element)
The electrochemical device of the present invention includes an exterior body and an electrode assembly accommodated in the exterior body. And this electrochemical element has a resin layer on the inner surface of an exterior body, and is for electrochemical elements formed using the adhesive composition of this invention mentioned above between the resin layer and the electrode assembly. Has an adhesive layer. As described above, the electrochemical device of the present invention has an adhesive layer formed using the adhesive composition disposed between the resin layer on the surface of the exterior body and the electrode assembly. Adhesion with the electrode assembly is good and the electrical characteristics are excellent.
Hereinafter, each component of the electrochemical device will be described.
<電極アッセンブリ>
 電極アッセンブリは、複数の電極及びセパレータなどの構成部材を備える構造体であり、必要に応じて電極及びセパレータ以外の構成部材(例えば、電極及びセパレータを補強する多孔膜など)を更に備えていてもよい。そして、電極アッセンブリは、特に限定されることなく、電極とセパレータとを交互に積層してなる積層体、或いは、当該積層体を巻き回してなる捲回体よりなる。
<Electrode assembly>
The electrode assembly is a structure including a plurality of constituent members such as an electrode and a separator, and may further include a constituent member other than the electrode and the separator (for example, a porous film that reinforces the electrode and the separator) as necessary. Good. The electrode assembly is not particularly limited, and is composed of a laminated body in which electrodes and separators are alternately laminated, or a wound body in which the laminated body is wound.
[電極]
 電極(例えばリチウムイオン二次電池における正極、負極)としては、特に限定されないが、集電体上に電極合材層が形成された電極が挙げられる。
 ここで、集電体、電極合材層中の成分(例えば、電極活物質及び電極合材層用結着材など)、並びに、集電体上への電極合材層の形成方法は、既知のものを用いることができ、例えば特開2013-145763号公報や、特開2013-77559号公報に記載に記載のものを用いることができる。
[electrode]
Although it does not specifically limit as an electrode (For example, the positive electrode in a lithium ion secondary battery, a negative electrode), The electrode by which the electrode compound-material layer was formed on the electrical power collector is mentioned.
Here, the current collector, the components in the electrode mixture layer (for example, the electrode active material and the binder for the electrode mixture layer), and the method for forming the electrode mixture layer on the current collector are known. For example, those described in JP2013-145663A and JP2013-77559A can be used.
[セパレータ]
 セパレータとしては、特に限定されることなく、例えば特開2012-204303号公報に記載のものを用いることができる。これらの中でも、セパレータ全体の膜厚を薄くすることができ、これにより、電気化学素子の電極活物質の比率を高くして体積あたりの容量を高くすることができるという点より、ポリオレフィン系(ポリエチレン、ポリプロピレン、ポリブテン、ポリ塩化ビニル)の樹脂からなる微多孔膜が好ましい。
[Separator]
The separator is not particularly limited, and for example, those described in JP 2012-204303 A can be used. Among these, the thickness of the separator as a whole can be reduced, thereby increasing the ratio of the electrode active material of the electrochemical element and increasing the capacity per volume. , Polypropylene, polybutene, and polyvinyl chloride) are preferred.
<外装体>
 外装体としては、特に限定されないが、例えば樹脂層と金属箔とを積層したフィルムからなる外装体が挙げられる。樹脂層は、外装体の内表面全体を覆っていても良いし、一部のみを覆っていてもよい。さらに、樹脂層は熱可塑性樹脂層であることが好ましい。外装体内表面上に熱可塑性樹脂層が形成されていれば、外装体と電極アッセンブリとの間の接着強度が一層向上し、電気化学素子の電気的特性を一層高めることができるからである。
 熱可塑性樹脂層を構成する熱可塑性樹脂としては、ポリプロピレン、ナイロンエチレン-アクリレート共重合体などが挙げられる。より具体的には、例えば、OPP(Oriented Polypropylene)と称される2軸延伸ポリプロピレン、CPP(Cast Polypropylene)と称される無軸延伸ポリプロピレン、及びONY(Oriented Nylon)と称される延伸ナイロンが挙げられる。また、金属箔を構成する金属としては、アルミニウムが好ましい。なお、外装体を構成するフィルムの厚みは、特に限定されないが、通常50~300μm程度である。また、外装体の形状は、電気化学素子の形状に応じて適宜決定する。
<Exterior body>
Although it does not specifically limit as an exterior body, For example, the exterior body which consists of a film which laminated | stacked the resin layer and metal foil is mentioned. The resin layer may cover the entire inner surface of the exterior body or may cover only a part thereof. Furthermore, the resin layer is preferably a thermoplastic resin layer. This is because if the thermoplastic resin layer is formed on the surface of the exterior body, the adhesive strength between the exterior body and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical element can be further enhanced.
Examples of the thermoplastic resin constituting the thermoplastic resin layer include polypropylene and nylon ethylene-acrylate copolymer. More specifically, for example, biaxially stretched polypropylene called OPP (Oriented Polypropylene), non-axially stretched polypropylene called CPP (Cast Polypropylene), and stretched nylon called ONY (Oriented Nylon). It is done. Moreover, as a metal which comprises metal foil, aluminum is preferable. The thickness of the film constituting the outer package is not particularly limited, but is usually about 50 to 300 μm. Further, the shape of the outer package is appropriately determined according to the shape of the electrochemical element.
<電気化学素子用接着層>
 本発明の電気化学素子は、上述した外装体の内表面上に樹脂層を有し、かかる樹脂層と電極アッセンブリとの間に、本発明の接着剤組成物を用いて形成した接着層を備える。なお、かかる接着層は本発明の接着剤組成物の乾燥物よりなり、少なくとも、カルボン酸基、ヒドロキシル基、アミノ基、エポキシ基、オキサゾリン基、イソシアネート基、及びスルホン酸基のうちのいずれか1つ以上の官能基を有する重合体を含む。さらに、上記接着剤層はアミン系化合物を更に含むことが好ましい。なお、接着層中に含まれる各成分は、上記本発明の接着剤組成物に含有されていたものであるため、それら各成分の好適な存在比は、上記本発明の接着剤組成物中の各成分の好適な存在比と同じである。また、接着剤組成物中に含まれていた重合体が、架橋性の官能基を有していた場合には、かかる重合体は、接着剤組成物の乾燥時や任意に実施されうる熱処理時等に架橋していても良い(即ち、接着層は重合体の架橋物を含んでいても良い)。接着層の配設態様は、電極アッセンブリを外装体内表面に固定可能であれば特に限定されず、電極アッセンブリの外表面全体を覆っていてもよく、一部のみを覆っていてもよい。
<Adhesive layer for electrochemical element>
The electrochemical device of the present invention has a resin layer on the inner surface of the outer package described above, and an adhesive layer formed using the adhesive composition of the present invention between the resin layer and the electrode assembly. . The adhesive layer is made of a dried product of the adhesive composition of the present invention, and is at least one of a carboxylic acid group, a hydroxyl group, an amino group, an epoxy group, an oxazoline group, an isocyanate group, and a sulfonic acid group. Including polymers having one or more functional groups. Furthermore, the adhesive layer preferably further contains an amine compound. In addition, since each component contained in the adhesive layer is contained in the adhesive composition of the present invention, a suitable abundance ratio of these components is determined in the adhesive composition of the present invention. It is the same as the preferred abundance ratio of each component. In addition, when the polymer contained in the adhesive composition has a crosslinkable functional group, the polymer is used during drying of the adhesive composition or during heat treatment that can be optionally performed. Etc. (that is, the adhesive layer may contain a crosslinked polymer). The arrangement mode of the adhesive layer is not particularly limited as long as the electrode assembly can be fixed to the surface of the exterior body, and the entire outer surface of the electrode assembly may be covered or only a part thereof may be covered.
<電解液>
 電解液としては、通常、有機溶媒に支持電解質を溶解した有機電解液が用いられる。
 電解液に使用する支持電解質としては、例えばリチウムイオン二次電池やリチウムイオンキャパシタにおいては、LiPF6、LiAsF6、LiBF4、LiSbF6、LiAlCl4、LiClO4、CF3SO3Li、C49SO3Li、CF3COOLi、(CF3CO)2NLi、(CF3SO22NLi、(C25SO2)NLiなどのリチウム塩が挙げられ、なかでも、溶媒に溶けやすく高い解離度を示す観点から、LiPF6、LiClO4、CF3SO3Liが好ましい。
 また、例えば電気二重層キャパシタにおいては、特開2010-28007号公報に記載のものが挙げられ、なかでも、低温出力特性向上の観点からTEABF4が好ましい。
 なお、支持電解質は1種類を単独で用いてもよく、2種類以上を組み合わせて用いてもよい。
<Electrolyte>
As the electrolytic solution, an organic electrolytic solution in which a supporting electrolyte is dissolved in an organic solvent is usually used.
The supporting electrolyte used in the electrolytic solution, for example in a lithium ion secondary battery or a lithium ion capacitor, LiPF 6, LiAsF 6, LiBF 4, LiSbF 6, LiAlCl 4, LiClO 4, CF 3 SO 3 Li, C 4 F Examples include lithium salts such as 9 SO 3 Li, CF 3 COOLi, (CF 3 CO) 2 NLi, (CF 3 SO 2 ) 2 NLi, and (C 2 F 5 SO 2 ) NLi, and are particularly soluble in solvents. From the viewpoint of showing a high degree of dissociation, LiPF 6 , LiClO 4 , and CF 3 SO 3 Li are preferable.
For example, as an electric double layer capacitor, those described in JP 2010-28007 A can be mentioned, and TEABF 4 is preferable from the viewpoint of improving low-temperature output characteristics.
In addition, a support electrolyte may be used individually by 1 type, and may be used in combination of 2 or more types.
 電解液に使用する有機溶媒としては、支持電解質を溶解できるものであれば特に限定されない。
 例えばリチウムイオン二次電池やリチウムイオンキャパシタにおいては、ジメチルカーボネート(DMC)、エチレンカーボネート(EC)、ジエチルカーボネート(DEC)、プロピレンカーボネート(PC)、ブチレンカーボネート(BC)、メチルエチルカーボネート(MEC)等のカーボネート類;γ-ブチロラクトン、ギ酸メチル等のエステル類;1,2-ジメトキシエタン、テトラヒドロフラン等のエーテル類;スルホラン、ジメチルスルホキシド等の含硫黄化合物類;などが好適に用いられる。またこれらの溶媒の混合液を用いてもよい。中でも、誘電率が高く、安定な電位領域が広いのでカーボネート類が好ましい。
 また、例えば電気二重層キャパシタにおいては、上述したカーボネート類、エステル類、含硫黄化合物類、そしてアセトニトリル等のニトリル類などが好適に用いられる。またこれらの溶媒の混合液を用いてもよい。中でも、低温出力特性向上の観点からアセトニトリルが好ましい。
 なお、電解液中の電解質の濃度は適宜調整することができる。また、電解液には、既知の添加剤を添加してもよい。
The organic solvent used for the electrolytic solution is not particularly limited as long as it can dissolve the supporting electrolyte.
For example, in lithium ion secondary batteries and lithium ion capacitors, dimethyl carbonate (DMC), ethylene carbonate (EC), diethyl carbonate (DEC), propylene carbonate (PC), butylene carbonate (BC), methyl ethyl carbonate (MEC), etc. And the like; esters such as γ-butyrolactone and methyl formate; ethers such as 1,2-dimethoxyethane and tetrahydrofuran; sulfur-containing compounds such as sulfolane and dimethyl sulfoxide; Moreover, you may use the liquid mixture of these solvents. Among these, carbonates are preferable because they have a high dielectric constant and a wide stable potential region.
For example, in the electric double layer capacitor, the above-described carbonates, esters, sulfur-containing compounds, and nitriles such as acetonitrile are preferably used. Moreover, you may use the liquid mixture of these solvents. Among these, acetonitrile is preferable from the viewpoint of improving low-temperature output characteristics.
The concentration of the electrolyte in the electrolytic solution can be adjusted as appropriate. Moreover, you may add a known additive to electrolyte solution.
(電気化学素子製造方法)
 本発明の電気化学素子製造方法は、外装体内表面上の樹脂層に対して、上述した何れかの接着剤組成物を塗工して塗膜を得る塗工工程と、塗膜を乾燥させて電気化学素子用接着層を得る乾燥工程と、電気化学素子用接着層を介して電極アッセンブリと外装体とを接着させる接着工程と、を含む。上述した本発明の接着剤組成物を用いて電気化学素子を製造すれば、電気的特性に優れる電気化学素子を良好に製造することができる。以下に説明する各工程において、接着剤組成物、外装体、外装体内表面上の樹脂層、及び電極アッセンブリとしては、「電気化学素子」について既に説明したものと同じものを用いることができる。
(Electrochemical element manufacturing method)
The electrochemical device manufacturing method of the present invention includes a coating step of applying any of the above-described adhesive compositions to a resin layer on the surface of the exterior body to obtain a coating film, and drying the coating film. The method includes a drying step of obtaining an electrochemical element adhesive layer, and an adhesive step of bonding the electrode assembly and the outer package through the electrochemical element adhesive layer. If an electrochemical element is manufactured using the adhesive composition of the present invention described above, an electrochemical element having excellent electrical characteristics can be manufactured satisfactorily. In each step described below, as the adhesive composition, the exterior body, the resin layer on the surface of the exterior body, and the electrode assembly, the same ones as already described for the “electrochemical element” can be used.
<塗工工程>
 塗工工程では、接着剤組成物を外装体内表面の樹脂層上に塗布する。ここで、外装体内表面の樹脂層上に接着剤組成物を塗布する方法は、特に制限は無く、例えば、スプレーコート法、ドクターブレード法、リバースロール法、ダイレクトロール法、グラビア法、エクストルージョン法、ハケ塗り法、スプレー塗付法、転写法などの方法が挙げられる。なかでも、ハケ塗り法、スプレー塗付法、転写法、ドクターブレード法等の塗布方法は、簡便である。
<Coating process>
In the coating process, the adhesive composition is applied onto the resin layer on the surface of the exterior body. Here, the method for applying the adhesive composition on the resin layer on the surface of the exterior body is not particularly limited. For example, the spray coating method, the doctor blade method, the reverse roll method, the direct roll method, the gravure method, the extrusion method. , Brush coating method, spray coating method, transfer method and the like. Among these, application methods such as a brush coating method, a spray coating method, a transfer method, and a doctor blade method are simple.
 さらに、外装体内表面の樹脂層の有機溶媒に対する溶解度が0.001%以上であることが好ましく、0.100%以上であることがより好ましく、10.000%以下であることが好ましいく、7.000%以下であることがより好ましい。樹脂層の有機溶媒に対する溶解度が上記範囲内であれば、外装体と電極アッセンブリとの間の接着強度を一層向上させて、電気化学素子の電気的特性を一層向上させることができる。その理由は明らかではないが、以下の通りであると推察される。まず、有機溶媒に対して樹脂層が適度に溶解することで、樹脂層表面が粗化しうる。そして、かかる粗化表面と、接着剤組成物に含有される特定の官能基、さらには、接着剤組成物がアミン系化合物を含有する場合にはかかるアミン系化合物との間に相互作用が生じて、接着強度の向上に結び付くと考えられる。
 なお、本明細書において、「外装体内表面の樹脂層の有機溶媒に対する溶解度」は、実施例に記載の方法により測定することができる。
Furthermore, the solubility of the resin layer on the surface of the exterior body in the organic solvent is preferably 0.001% or more, more preferably 0.100% or more, and preferably 10.000% or less. More preferably, it is 0.000% or less. If the solubility of the resin layer in the organic solvent is within the above range, the adhesive strength between the outer package and the electrode assembly can be further improved, and the electrical characteristics of the electrochemical device can be further improved. The reason is not clear, but it is assumed that it is as follows. First, the resin layer surface can be roughened by appropriately dissolving the resin layer in the organic solvent. Further, an interaction occurs between the roughened surface and a specific functional group contained in the adhesive composition, and further, when the adhesive composition contains an amine compound, the amine compound. Therefore, it is thought that it leads to improvement of adhesive strength.
In addition, in this specification, "the solubility with respect to the organic solvent of the resin layer of the surface in an exterior body" can be measured by the method as described in an Example.
<乾燥工程>
 乾燥工程では、塗工工程で得た塗膜を乾燥させて電気化学素子用接着層を得る。乾燥方法としては、特に限定されず公知の方法を用いることができ、例えば温風、熱風、低湿風による乾燥、真空乾燥、赤外線や電子線などの照射による乾燥法が挙げられる。乾燥条件は特に限定されないが、乾燥温度は好ましくは30~80℃で、乾燥時間は好ましくは30秒~10分である。
<Drying process>
In the drying step, the coating film obtained in the coating step is dried to obtain an adhesive layer for electrochemical elements. The drying method is not particularly limited, and a known method can be used, and examples thereof include drying by warm air, hot air, low-humidity air, vacuum drying, and drying by irradiation with infrared rays or electron beams. The drying conditions are not particularly limited, but the drying temperature is preferably 30 to 80 ° C., and the drying time is preferably 30 seconds to 10 minutes.
 なお、接着層の厚みは、好ましくは0.01μm以上、より好ましくは0.1μm以上、更に好ましくは0.5μm以上であり、好ましくは20μm以下、より好ましくは10μm以下、更に好ましくは5μm以下、より好ましくは3μm以下である。接着層の厚みが、前記範囲の下限値以上であることで、接着層の強度を十分に確保することができ、前記範囲の上限値以下であることで、電気化学素子の厚みを薄くすることができる。 The thickness of the adhesive layer is preferably 0.01 μm or more, more preferably 0.1 μm or more, further preferably 0.5 μm or more, preferably 20 μm or less, more preferably 10 μm or less, still more preferably 5 μm or less, More preferably, it is 3 μm or less. When the thickness of the adhesive layer is equal to or higher than the lower limit value of the range, the strength of the adhesive layer can be sufficiently secured, and when the thickness is equal to or lower than the upper limit value of the range, the thickness of the electrochemical element is reduced. Can do.
<接着工程>
 接着工程では、接着層を介して、電極アッセンブリと外装体とを接着させる。より具体的には、例えば、外装体により電極アッセンブリを内包し、外装体を介して電極アッセンブリをプレスすることにより、電極アッセンブリと外装体とを接着させることができる。ここで、外装体には、必要に応じてエキスパンドメタルや、ヒューズ、PTC素子などの過電流防止素子、リード板などを入れ、電気化学素子内部の圧力上昇、過充放電の防止をしてもよい。電気化学素子の形状は、例えば、コイン型、ボタン型、シート型、円筒型、角形、扁平型など、何れであってもよい。
<Adhesion process>
In the bonding step, the electrode assembly and the exterior body are bonded via the bonding layer. More specifically, for example, the electrode assembly can be bonded to the exterior body by enclosing the electrode assembly with the exterior body and pressing the electrode assembly through the exterior body. Here, an expand metal, an overcurrent prevention element such as a fuse or a PTC element, a lead plate, or the like is inserted into the exterior body as necessary to prevent an increase in pressure inside the electrochemical element or overcharge / discharge. Good. The shape of the electrochemical element may be any of a coin shape, a button shape, a sheet shape, a cylindrical shape, a square shape, a flat shape, and the like.
 以下、本発明について実施例に基づき具体的に説明するが、本発明はこれら実施例に限定されるものではない。なお、以下の説明において、量を表す「%」及び「部」は、特に断らない限り、質量基準である。
 また、複数種類の単量体を共重合して製造される重合体において、ある単量体を重合して形成される構造単位の前記重合体における割合は、別に断らない限り、通常は、その重合体の重合に用いる全単量体に占める当該ある単量体の比率(仕込み比)と一致する。
 実施例及び比較例において、重合体の電解液膨潤度、重合体のガラス転移温度、電気化学素子用接着剤組成物の表面張力、アミン系化合物の濃度、電気化学素子用接着層の接着性、並びに、電気化学素子の高温サイクル特性及び低温出力特性は、下記の方法で評価した。
EXAMPLES Hereinafter, although this invention is demonstrated concretely based on an Example, this invention is not limited to these Examples. In the following description, “%” and “part” representing amounts are based on mass unless otherwise specified.
In addition, in a polymer produced by copolymerizing a plurality of types of monomers, the proportion of the structural unit formed by polymerizing a certain monomer in the polymer is usually that unless otherwise specified. This coincides with the ratio (preparation ratio) of the certain monomer in the total monomers used for polymerization of the polymer.
In Examples and Comparative Examples, the degree of swelling of the electrolyte of the polymer, the glass transition temperature of the polymer, the surface tension of the adhesive composition for electrochemical elements, the concentration of the amine compound, the adhesiveness of the adhesive layer for electrochemical elements, In addition, the high temperature cycle characteristics and low temperature output characteristics of the electrochemical device were evaluated by the following methods.
<重合体の電解液膨潤度>
 実施例、比較例で調整した重合体を含む水分散液をポリテトラフルオロエチレン製のシャーレに入れ、25℃、96時間の条件で乾燥してフィルムを得た。その後、25℃、10時間、減圧乾燥(200~250mmHg)してフィルムを得た。1cm角に裁断し、試験片を得た。この試験片の質量W0を測定した。
 その後、試験片を、所定の電解液に60℃で72時間浸漬した。その後、試験片を電解液から取り出し、表面の電解液を拭き取り、試験片の質量W1を測定した。
 得られた質量W0及びW1の値から、粒子状重合体の膨潤度S(倍)を、式S=W1/W0により求めた。
 上記所定の電解液としては、所定の混合溶媒に、支持電解質を1mol/Lの濃度で溶解して得られる非水電解液を用いた。所定の混合溶媒としては、エチレンカーボネート(EC)と、ジエチルカーボネート(DEC)と、ビニレンカーボネート(VC)を、体積比:EC/DEC/VC=68.5/30/1.5で混合したものを用いた。支持電解質としては、LiPF6を用いた。
<重合体のガラス転移温度>
 電解液膨潤度の測定時と同様にして、実施例、比較例で調製した重合体を含むフィルム状の測定試料を得た。そして、測定試料10mgをアルミパンに計量し、示差熱分析測定装置(エスアイアイ・ナノテクノロジー社製「EXSTAR DSC6220」)にて、リファレンスとして空のアルミパンを用い、測定温度範囲-100℃~200℃の間で、昇温速度10℃/分で、常温常湿下で、DSC曲線を測定した。この昇温過程で、微分信号(DDSC)が0.05mW/分/mg以上となるDSC曲線の吸熱ピークが出る直前のベースラインと、吸熱ピーク後に最初に現れる変曲点でのDSC曲線の接線との交点を、ガラス転移点(Tg)として求めた。
<電気化学素子用接着剤組成物の表面張力>
 実施例、比較例で調製した電気化学素子用接着剤組成物の表面張力を、自動表面張力計(協和界面科学株式会社製「DY-300」)を用い、温度25℃で、白金プレート法に従って測定した。
<アミン系化合物の濃度>
 実施例、比較例で調製した電気化学素子用接着剤組成物中のアミン系化合物の濃度は、ガスクロマトグラフィー法(東ソー社製、カラム「TSK-GEL ODS-100V」、温度40℃)により測定した。
<Polymer swelling degree of polymer>
The aqueous dispersion containing the polymer prepared in Examples and Comparative Examples was placed in a petri dish made of polytetrafluoroethylene and dried under conditions of 25 ° C. and 96 hours to obtain a film. Thereafter, it was dried under reduced pressure (200 to 250 mmHg) at 25 ° C. for 10 hours to obtain a film. It cut | judged to 1 cm square and obtained the test piece. The mass W0 of this test piece was measured.
Thereafter, the test piece was immersed in a predetermined electrolytic solution at 60 ° C. for 72 hours. Then, the test piece was taken out from the electrolytic solution, the electrolytic solution on the surface was wiped off, and the mass W1 of the test piece was measured.
From the values of the masses W0 and W1 obtained, the degree of swelling S (times) of the particulate polymer was determined by the formula S = W1 / W0.
As the predetermined electrolytic solution, a nonaqueous electrolytic solution obtained by dissolving a supporting electrolyte at a concentration of 1 mol / L in a predetermined mixed solvent was used. As the predetermined mixed solvent, ethylene carbonate (EC), diethyl carbonate (DEC), and vinylene carbonate (VC) mixed at a volume ratio: EC / DEC / VC = 68.5 / 30 / 1.5 Was used. LiPF 6 was used as the supporting electrolyte.
<Glass transition temperature of polymer>
In the same manner as when measuring the degree of swelling of the electrolytic solution, a film-like measurement sample containing the polymers prepared in Examples and Comparative Examples was obtained. Then, 10 mg of a measurement sample was weighed into an aluminum pan, and a measurement temperature range of −100 ° C. to 200 ° C. using an empty aluminum pan as a reference with a differential thermal analysis measurement apparatus (“EXSTAR DSC6220” manufactured by SII Nano Technology). The DSC curve was measured at a temperature increase rate of 10 ° C./min at room temperature and normal humidity. During this temperature rising process, the baseline immediately before the endothermic peak of the DSC curve where the differential signal (DDSC) becomes 0.05 mW / min / mg or more and the tangent line of the DSC curve at the first inflection point after the endothermic peak Was determined as the glass transition point (Tg).
<Surface tension of the adhesive composition for electrochemical devices>
The surface tension of the adhesive composition for electrochemical devices prepared in Examples and Comparative Examples was measured using an automatic surface tension meter (“DY-300” manufactured by Kyowa Interface Science Co., Ltd.) at a temperature of 25 ° C. according to the platinum plate method. It was measured.
<Concentration of amine compound>
The concentration of the amine compound in the adhesive composition for electrochemical devices prepared in Examples and Comparative Examples was measured by a gas chromatography method (manufactured by Tosoh Corporation, column “TSK-GEL ODS-100V”, temperature 40 ° C.). did.
<樹脂層の有機溶媒に対する溶解度>
 実施例、比較例で用いた外装材としてのアルミ包材を1cm角に裁断し、試験片合計5枚を得た。この5枚の試験片の、質量A0を測定した。その後、試験片を、実施例、比較例で調製した電気化学素子用接着剤組成物に用いた有機溶媒30g(以下、有機溶媒の質量を「Aorg」gとする)中に、60℃で72時間浸漬した。その後、試験片を有機溶媒から取り出し、表面の有機溶媒をふき取り、試験片の質量A1を測定した。
 得られたA0及びA1の値、及び溶解に用いた有機溶媒の質量から、式:SOL(%)=(A0-A1)/Aorg×100に従って樹脂層の有機溶媒に対する溶解度SOL(%)を測定した。
<Solubility of resin layer in organic solvent>
The aluminum wrapping material as the exterior material used in the examples and comparative examples was cut into 1 cm square to obtain a total of 5 test pieces. The mass A0 of these five test pieces was measured. Then, the test piece was placed at 72 ° C. at 60 ° C. in 30 g of an organic solvent used in the adhesive composition for electrochemical devices prepared in Examples and Comparative Examples (hereinafter, the mass of the organic solvent is referred to as “Aorg” g). Soaked for hours. Then, the test piece was taken out from the organic solvent, the organic solvent on the surface was wiped off, and the mass A1 of the test piece was measured.
From the obtained values of A0 and A1 and the mass of the organic solvent used for dissolution, the solubility SOL (%) of the resin layer in the organic solvent is measured according to the formula: SOL (%) = (A0−A1) / Aorg × 100. did.
<電気化学素子用接着層の接着強度>
 実施例、比較例で作製した電気化学素子用接着剤組成物を、外装体の内側(樹脂層が形成された側)の面にドクターブレード法を用いて塗工し、熱風乾燥器(90℃、90分)を用いて乾燥した。そして、電気化学素子用接着剤組成物が塗布された外装体の内側面に対して、実施例、比較例で作製した負極の負極合材層面を対向させて配置し、平板プレス機により、温度80℃、プレス圧0.75MPaの条件下で3分間プレスして、測定用サンプルを得た。
 得られた測定用サンプルを、温度25℃、湿度50%の環境下で、180°ピール試験機(引っ張り速度50mm/分)を用いて引っ張り試験を行い、ピール強度を測定した。ピール強度が高い程、接着強度が高いことを意味する。
 A:0.5N/mm≦P
 B:0.3N/mm≦P<0.5N/mm
 C:0.1N/mm≦P<0.3N/mm
 D:P<0.1N/mm
<Adhesive strength of adhesive layer for electrochemical elements>
The adhesive composition for electrochemical devices prepared in Examples and Comparative Examples was applied to the inner surface (side on which the resin layer was formed) of the exterior body using a doctor blade method, and a hot air dryer (90 ° C. , 90 minutes). Then, the negative electrode composite material layer surface of the negative electrode produced in the example and the comparative example is opposed to the inner surface of the exterior body coated with the adhesive composition for electrochemical elements, and the temperature is measured by a flat plate press. The sample for measurement was obtained by pressing for 3 minutes under the conditions of 80 ° C. and a press pressure of 0.75 MPa.
The obtained sample for measurement was subjected to a tensile test using a 180 ° peel tester (tensile speed of 50 mm / min) in an environment of a temperature of 25 ° C. and a humidity of 50%, and the peel strength was measured. Higher peel strength means higher adhesive strength.
A: 0.5 N / mm ≦ P
B: 0.3 N / mm ≦ P <0.5 N / mm
C: 0.1 N / mm ≦ P <0.3 N / mm
D: P <0.1 N / mm
<高温サイクル特性>
 実施例、比較例で作製した1000mAh積層型のリチウムイオン二次電池を、注液後、3.65Vまで0.2Cで充電し、60℃、12時間放置し、3.00Vまで0.2Cで放電することによりエージング処理を行った。その後、25℃の環境下で、4.2V、0.2Cの充電、3.00V、0.2Cの放電にて充放電の操作を行い、初期容量C0を測定した。さらに、60℃環境下で、充放電を繰り返し、100サイクル後の容量C1を測定した。高温サイクル特性は、ΔC=C1/C0×100(%)で示す容量維持率にて評価し、この値が高いほど高温サイクル特性に優れることを示す。
 A:85%≦ΔC
 B:80%≦ΔC<85%
 C:ΔC<80%
<低温出力特性>
 実施例、比較例における1000mAh積層型のリチウムイオン二次電池を注液後、3.65Vまで0.2Cで充電し、60℃、12時間放置し、3.00Vまで0.2Cで放電することによりエージング処理を行った。その後、25℃の環境下で、4.2V、0.2Cで充電の操作を行い、その時の電圧V0を測定した。その後、-10℃環境下で、1Cの放電レートにて放電の操作を行い、放電開始15秒後の電圧V1を測定した。低温出力特性は、ΔV=V0-V1で示す電圧変化にて評価し、この値が小さいほど低温出力特性に優れることを示す。
 A:ΔV≦500(mV)
 B:500<ΔV(mV)≦700
 C:700<ΔV(mV)
<High temperature cycle characteristics>
After injecting the 1000 mAh laminated lithium ion secondary battery prepared in Examples and Comparative Examples, it was charged at 0.2 C to 3.65 V, left at 60 ° C. for 12 hours, and at 0.2 C to 3.00 V. An aging treatment was performed by discharging. Thereafter, in an environment of 25 ° C., charging and discharging operations were performed by charging at 4.2 V, 0.2 C, and discharging at 3.00 V, 0.2 C, and the initial capacity C0 was measured. Furthermore, charge / discharge was repeated under an environment of 60 ° C., and the capacity C1 after 100 cycles was measured. The high temperature cycle characteristics are evaluated by a capacity retention ratio represented by ΔC = C1 / C0 × 100 (%), and the higher this value, the better the high temperature cycle characteristics.
A: 85% ≦ ΔC
B: 80% ≦ ΔC <85%
C: ΔC <80%
<Low temperature output characteristics>
After injecting the 1000 mAh laminated lithium ion secondary battery in Examples and Comparative Examples, charge it at 0.2 C to 3.65 V, leave it at 60 ° C. for 12 hours, and discharge at 0.2 C to 3.00 V. The aging process was performed. Thereafter, charging was performed at 4.2 V and 0.2 C in an environment of 25 ° C., and the voltage V0 at that time was measured. Thereafter, a discharge operation was performed at a discharge rate of 1 C in an environment of −10 ° C., and the voltage V1 15 seconds after the start of discharge was measured. The low temperature output characteristic is evaluated by a voltage change represented by ΔV = V0−V1, and the smaller this value, the better the low temperature output characteristic.
A: ΔV ≦ 500 (mV)
B: 500 <ΔV (mV) ≦ 700
C: 700 <ΔV (mV)
(実施例1)
<重合体の調製>
 攪拌機付き5MPa耐圧容器に、特定の官能基の一つであるカルボン酸基を含有する単量体であるメタクリル酸2質量部、特定の官能基の一つであるエポキシ基を含有する単量体であるアリルグリシジルエーテル5質量部、特定の官能基を含まないその他の単量体として、アクリル酸エチル78質量部及びアクリロニトリル15質量部、乳化剤としてドデシルベンゼンスルホン酸ナトリウム1部、イオン交換水150部、並びに、重合開始剤として過硫酸カリウム0.5部を入れ、十分に攪拌した後、60℃に加温して重合を開始した。重合転化率が96%になった時点で、冷却し反応を停止して、重合体を含む水分散液を製造した(固形分濃度25%)。得られた重合体のガラス転移温度及び電解液に対する膨潤度を上記方法に従って測定した。結果を表1に示す。
<電気化学素子用接着剤組成物の調製>
 得られた重合体の固形分に対して、有機溶媒であるN-メチル-2-ピロリドン(表面張力:34mN/m)を10倍量加え、混合溶液を撹拌しながら真空ポンプにて減圧し、80℃にて水を除去することにより、電気化学素子用接着剤組成物(固形分濃度10%)を得た。さらに、得られた電気化学素子用接着剤組成物中におけるアミン系化合物の濃度を上記方法に従って測定した。さらに、得られた電気化学素子用接着剤組成物の表面張力を上記方法に従って測定した。結果を表1に示す。また、アミン系化合物は、上述したガスクロマトグラフィーのリテンションタイムからメチルアミン(分子量31)であることを確認した。
<外装体内表面の樹脂層上における接着層の形成>
 上述に従って得られた電気化学素子用接着剤組成物を、外装材であるアルミ包材(大日本印刷社製)の内表面の樹脂層であるポリプロピレン層上にドクターブレード法により塗布し、50℃で3分間乾燥させて、厚み1μmの接着層を備える外装材を得た。
Example 1
<Preparation of polymer>
A monomer containing 2 parts by mass of methacrylic acid, which is a monomer containing a carboxylic acid group, which is one of the specific functional groups, and an epoxy group, which is one of the specific functional groups, in a 5 MPa pressure vessel with a stirrer 5 parts by mass of allyl glycidyl ether, 78 parts by mass of ethyl acrylate and 15 parts by mass of acrylonitrile as other monomers not containing a specific functional group, 1 part of sodium dodecylbenzenesulfonate as an emulsifier, 150 parts of ion-exchanged water In addition, 0.5 part of potassium persulfate was added as a polymerization initiator, and after sufficiently stirring, the polymerization was started by heating to 60 ° C. When the polymerization conversion rate reached 96%, the reaction was stopped by cooling to produce an aqueous dispersion containing the polymer (solid content concentration 25%). The glass transition temperature of the obtained polymer and the degree of swelling with respect to the electrolytic solution were measured according to the above methods. The results are shown in Table 1.
<Preparation of adhesive composition for electrochemical device>
N-methyl-2-pyrrolidone (surface tension: 34 mN / m) as an organic solvent was added to the solid content of the obtained polymer 10 times, and the mixed solution was depressurized with a vacuum pump while stirring. By removing water at 80 ° C., an adhesive composition for electrochemical elements (solid content concentration 10%) was obtained. Furthermore, the density | concentration of the amine compound in the obtained adhesive composition for electrochemical devices was measured according to the said method. Furthermore, the surface tension of the obtained adhesive composition for electrochemical devices was measured according to the above method. The results are shown in Table 1. Further, the amine compound was confirmed to be methylamine (molecular weight 31) from the retention time of gas chromatography described above.
<Formation of adhesive layer on resin layer on exterior body surface>
The adhesive composition for an electrochemical element obtained according to the above was applied by a doctor blade method onto a polypropylene layer which is a resin layer on the inner surface of an aluminum packaging material (Dai Nippon Printing Co., Ltd.) as an exterior material, and 50 ° C. And dried for 3 minutes to obtain an exterior material having an adhesive layer having a thickness of 1 μm.
<負極の製造>
 攪拌機付き5MPa耐圧容器に、1,3-ブタジエン33部、イタコン酸3.5部、スチレン63.5部、乳化剤としてのドデシルベンゼンスルホン酸ナトリウム0.4部、イオン交換水150部及び重合開始剤としての過硫酸カリウム0.5部を入れ、十分に攪拌した後、50℃に加温して重合を開始した。重合転化率が96%になった時点で冷却して反応を停止して、負極合材層用の粒子状結着材(SBR)を含む混合物を得た。上記粒子状結着材を含む混合物に、5%水酸化ナトリウム水溶液を添加して、pH8に調整後、加熱減圧蒸留によって未反応単量体の除去を行った。その後、30℃以下まで冷却し、所望の粒子状結着材を含む水分散液を得た。
 次に、負極活物質としての人造黒鉛(体積平均粒子径D50:15.6μm)100部、増粘剤としてのカルボキシメチルセルロースナトリウム塩(日本製紙社製、「MAC350HC」)の2%水溶液を固形分相当で1部、及び、イオン交換水を混合して固形分濃度が68%となるように調整した後、25℃で60分間混合した。次いで、固形分濃度が62%となるようにイオン交換水で調整し、更に25℃で15分間混合した。その後、得られた混合液に、前述の粒子状結着材を含む水分散液を固形分相当で1.5部、及びイオン交換水を入れ、最終固形分濃度が52%となるように調整し、更に10分間混合した。これを減圧下で脱泡処理し、流動性の良い負極用スラリー組成物を得た。
 そして、前述のようにして得られた負極用スラリー組成物を、コンマコーターで、集電体である厚さ20μmの銅箔の上に、乾燥後の膜厚が150μm程度になるように塗布し、乾燥させた。この乾燥は、銅箔を0.5m/分の速度で60℃のオーブン内を2分間かけて搬送することにより行った。その後、120℃にて2分間加熱処理して片面の負極原反を得た。さらに、得られた負極原反の裏面に対して、乾燥後の膜厚が150μm程度になるように、負極用スラリー組成物を塗布し、乾燥させた。この乾燥は、銅箔を0.5m/分の速度で60℃のオーブン内を2分間かけて搬送することにより行った。その後、120℃にて2分間加熱処理して両面の負極原反を得た。この両面の負極原反をロールプレスで圧延して、集電体を除いた負極合材層の厚さが160μmのプレス後の負極を得た(両面負極)。
<Manufacture of negative electrode>
In a 5 MPa pressure vessel equipped with a stirrer, 33 parts of 1,3-butadiene, 3.5 parts of itaconic acid, 63.5 parts of styrene, 0.4 part of sodium dodecylbenzenesulfonate as an emulsifier, 150 parts of ion-exchanged water and a polymerization initiator After adding 0.5 parts of potassium persulfate as a mixture and sufficiently stirring, the mixture was heated to 50 ° C. to initiate polymerization. When the polymerization conversion rate reached 96%, the reaction was stopped by cooling to obtain a mixture containing a particulate binder (SBR) for the negative electrode mixture layer. A 5% aqueous sodium hydroxide solution was added to the mixture containing the particulate binder and the pH was adjusted to 8, and then the unreacted monomer was removed by heating under reduced pressure. Then, it cooled to 30 degrees C or less, and obtained the water dispersion liquid containing a desired particulate-form binder.
Next, 100 parts of artificial graphite (volume average particle diameter D50: 15.6 μm) as a negative electrode active material and a 2% aqueous solution of carboxymethylcellulose sodium salt (manufactured by Nippon Paper Industries Co., Ltd., “MAC350HC”) as a thickener After substantially adjusting 1 part and ion-exchanged water to adjust the solid content concentration to 68%, the mixture was mixed at 25 ° C. for 60 minutes. Subsequently, it adjusted with ion-exchange water so that solid content concentration might be 62%, and also mixed for 15 minutes at 25 degreeC. Thereafter, 1.5 parts of an aqueous dispersion containing the above-mentioned particulate binder is added to the obtained mixed liquid, and ion-exchanged water corresponding to the solid content, and the final solid content concentration is adjusted to 52%. And mixed for another 10 minutes. This was defoamed under reduced pressure to obtain a negative electrode slurry composition having good fluidity.
Then, the negative electrode slurry composition obtained as described above was applied on a copper foil having a thickness of 20 μm, which is a current collector, with a comma coater so that the film thickness after drying was about 150 μm. , Dried. This drying was performed by conveying the copper foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes. Thereafter, heat treatment was performed at 120 ° C. for 2 minutes to obtain a single-side negative electrode original fabric. Furthermore, the slurry composition for negative electrodes was apply | coated and dried with respect to the back surface of the obtained negative electrode raw material so that the film thickness after drying might be set to about 150 micrometers. This drying was performed by conveying the copper foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes. Thereafter, heat treatment was performed at 120 ° C. for 2 minutes to obtain a negative electrode raw material on both sides. The negative electrode raw material on both sides was rolled by a roll press to obtain a negative electrode after pressing with a thickness of the negative electrode mixture layer excluding the current collector of 160 μm (double-sided negative electrode).
<正極の製造>
 正極活物質としてのLiCoO2(体積平均粒子径D50:12μm)を100部、導電材としてのアセチレンブラック(電気化学工業社製、「HS-100」)を2部、正極合材層用の粒子状結着材としてのポリフッ化ビニリデン(クレハ社製、「#7208」)を固形分相当で2部と、N-メチルピロリドンとを混合し、全固形分濃度を70%とした。これらをプラネタリーミキサーにより混合し、正極用スラリー組成物を調製した。
 得られた正極用スラリー組成物を、コンマコーターで、集電体である厚さ20μmのアルミ箔の上に、乾燥後の膜厚が150μm程度になるように塗布し、乾燥させた。この乾燥は、アルミ箔を0.5m/分の速度で60℃のオーブン内を2分間かけて搬送することにより行った。その後、120℃にて2分間加熱処理して、片面の正極原反を得た。さらに、得られた正極原反の裏面に対して、乾燥後の膜厚が150μm程度になるように正極用スラリー組成物を塗布し、乾燥させた。この乾燥は、銅箔を0.5m/分の速度で60℃のオーブン内を2分間かけて搬送することにより行った。その後、120℃にて2分間加熱処理して、両面の正極原反を得た。この両面の正極原反をロールプレスで圧延して、集電体を除く正極合材層の厚さが160μmのプレス後の正極を得た(両面正極)。
<Production of positive electrode>
100 parts of LiCoO 2 (volume average particle diameter D50: 12 μm) as the positive electrode active material, 2 parts of acetylene black (“HS-100” manufactured by Denki Kagaku Kogyo Co., Ltd.) as the conductive material, particles for the positive electrode mixture layer Polyvinylidene fluoride (“# 7208”, manufactured by Kureha Co., Ltd.) as a binder was mixed with 2 parts corresponding to the solid content and N-methylpyrrolidone to make the total solid content concentration 70%. These were mixed by a planetary mixer to prepare a positive electrode slurry composition.
The obtained positive electrode slurry composition was applied onto a 20 μm-thick aluminum foil as a current collector by a comma coater so that the film thickness after drying was about 150 μm and dried. This drying was performed by transporting the aluminum foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes. Thereafter, heat treatment was performed at 120 ° C. for 2 minutes to obtain a single-sided positive electrode raw material. Furthermore, the positive electrode slurry composition was applied to the back surface of the obtained positive electrode original fabric so that the film thickness after drying was about 150 μm and dried. This drying was performed by conveying the copper foil in an oven at 60 ° C. at a speed of 0.5 m / min for 2 minutes. Thereafter, heat treatment was performed at 120 ° C. for 2 minutes to obtain a positive electrode raw material on both sides. The positive electrode fabric on both sides was rolled with a roll press to obtain a pressed positive electrode with a positive electrode mixture layer excluding the current collector having a thickness of 160 μm (double-sided positive electrode).
<電極アッセンブリ及びリチウムイオン二次電池の製造>
 上記で得られた両面正極を5cm×15cmに切り出し、その上(合材層側)に、6cm×16cmに切り出したセパレータ(セルガード社製、「セルガード2500」)が両面正極と対向するように配置した。さらにセパレータのもう一方の側に、5.5cm×15.5cmに切り出した両面負極を配置し、積層体Aを得た。この積層体Aの両面負極側に、6cm×16cmに切り出したセパレータが両面負極と対向するように配置した。さらにセパレータのもう一方の側に、5cm×15cmに切り出した両面正極を重ねた。次いで、さらにその両面正極の上に6cm×16cmに切り出したセパレータが両面正極と対向するように配置した。最後に、そのセパレータ上に5.5cm×5.5cmに切り出した両面負極を積層し、積層体Bを得た。この積層体Bの最外に位置する負極と、電池の外装として、負極に接するように接着層を有するアルミ包材外装で包み、80℃、3分間、0.75MPaで平板プレスし、電解液(EC、DEC及びVCの混合溶媒(EC/DEC/VC(25℃における体積比)=68.5/30/1.5)に対し、支持電解質としてLiPF6を1mol/Lの濃度で溶かしたもの)を空気が残らないように注入した。さらに、150℃のヒートシールをしてアルミ包材外装を閉口して、1000mAhの積層型リチウムイオン二次電池を製造した。
 得られた二次電池を用いて、高温サイクル特性及び低温出力特性を評価した。結果を表1に示す。
<Manufacture of electrode assembly and lithium ion secondary battery>
The double-sided positive electrode obtained above is cut out to 5 cm × 15 cm, and a separator (Celgard, “Celguard 2500”) cut into 6 cm × 16 cm is arranged on the upper side (a mixture layer side) so as to face the double-sided positive electrode. did. Furthermore, the double-sided negative electrode cut out to 5.5 cm x 15.5 cm was arrange | positioned at the other side of the separator, and the laminated body A was obtained. On the double-sided negative electrode side of the laminate A, a separator cut into 6 cm × 16 cm was disposed so as to face the double-sided negative electrode. Furthermore, the double-sided positive electrode cut out to 5 cm x 15 cm was piled up on the other side of the separator. Next, a separator cut into 6 cm × 16 cm was further arranged on the double-sided positive electrode so as to face the double-sided positive electrode. Finally, a double-sided negative electrode cut out to 5.5 cm × 5.5 cm was laminated on the separator to obtain a laminate B. The negative electrode located on the outermost side of the laminate B and the outer package of the battery are wrapped with an aluminum packaging material outer layer having an adhesive layer so as to be in contact with the negative electrode, and flat-plate pressed at 0.75 MPa for 3 minutes at 80 ° C. (LiPF 6 was dissolved as a supporting electrolyte at a concentration of 1 mol / L in a mixed solvent of EC, DEC and VC (EC / DEC / VC (volume ratio at 25 ° C.) = 68.5 / 30 / 1.5). Was injected so that no air remained. Furthermore, heat sealing at 150 ° C. was performed to close the outer packaging of the aluminum packaging material, and a 1000 mAh laminated lithium ion secondary battery was manufactured.
Using the obtained secondary battery, high temperature cycle characteristics and low temperature output characteristics were evaluated. The results are shown in Table 1.
(実施例2、6、7)
 有機溶媒を、トルエン(実施例2)、シクロペンチルメチルエーテル(実施例6)、イソプロピルアルコール(実施例7)にそれぞれ変更した以外は実施例1と同様とした。そして、実施例1と同様にして各種評価を行った。結果を表1に示す。
(Examples 2, 6, and 7)
The organic solvent was changed to toluene (Example 2), cyclopentyl methyl ether (Example 6), and isopropyl alcohol (Example 7). Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
(実施例3、4、8、9)
 重合体の製造時に配合する各種単量体の配合量を表1に示す通りに変更した以外は実施例1と同様とした。特に、実施例9では、エポキシ基を含有する単量体であるアリルグリシジルエーテルに代えて、スルホン酸基を含有する単量体である2-アクリルアミド-2-メチルプロパンスルホン酸を2部配合した。そして、実施例1と同様にして各種評価を行った。結果を表1に示す。
(Examples 3, 4, 8, 9)
The same procedure as in Example 1 was conducted except that the blending amounts of various monomers blended during the production of the polymer were changed as shown in Table 1. In particular, in Example 9, two parts of 2-acrylamido-2-methylpropanesulfonic acid, which is a monomer containing a sulfonic acid group, were blended in place of allyl glycidyl ether, which is a monomer containing an epoxy group. . Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
(実施例5)
 有機溶媒として用いるN-メチル-2-ピロリドンに対して、アルミナカラムを用いて精製処理を行い、電気化学素子用接着剤組成物中に含有される、アミン系化合物の濃度を表1に示す通りに変更した以外は、実施例1と同様とした。そして、実施例1と同様にして各種評価を行った。結果を表1に示す。
(Example 5)
N-methyl-2-pyrrolidone used as the organic solvent is purified using an alumina column, and the concentration of the amine compound contained in the adhesive composition for electrochemical devices is as shown in Table 1. The procedure was the same as Example 1 except that the change was made. Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
(比較例1)
 重合体の調製時に、特定の官能基を含有する単量体を含まない、表1に示す通りの配合で重合体を調製した以外は実施例1と同様とした。そして、実施例1と同様にして各種評価を行った。結果を表1に示す。
(Comparative Example 1)
The same procedure as in Example 1 was conducted except that the polymer was prepared by blending as shown in Table 1 and not including a monomer containing a specific functional group when the polymer was prepared. Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
(比較例2)
 電気化学素子用接着剤組成物の調製時に、有機溶媒に代えて水を溶媒として用いた以外は実施例1と同様とした。そして、実施例1と同様にして各種評価を行った。結果を表1に示す。
(Comparative Example 2)
The same procedure as in Example 1 was performed except that water was used as a solvent in place of the organic solvent when preparing the adhesive composition for electrochemical devices. Various evaluations were performed in the same manner as in Example 1. The results are shown in Table 1.
 なお、以下に示す表1中、
「NMP」は、N-メチル-2-ピロリドンを示し、
「MAA」は、メタクリル酸を示し、
「AGE」は、アリルグリシジルエーテルを示し、
「AMPS」は、2-アクリルアミド-2-メチルプロパンスルホン酸を示し、
「BA」は、アクリル酸ブチルを示し、
「EA」は、アクリル酸エチルを示し、
「AN」は、アクリロニトリルを示し、
「ST」は、スチレンを示し、
「CPME」は、シクロペンチルメチルエーテルを示し、
「IPA」は、イソプロピルアルコールを示し、
「PP」は、ポリプロピレンを示す。

In Table 1 shown below,
“NMP” refers to N-methyl-2-pyrrolidone;
“MAA” indicates methacrylic acid,
“AGE” refers to allyl glycidyl ether;
“AMPS” refers to 2-acrylamido-2-methylpropanesulfonic acid,
“BA” indicates butyl acrylate,
“EA” indicates ethyl acrylate;
“AN” indicates acrylonitrile,
“ST” indicates styrene,
“CPME” refers to cyclopentyl methyl ether;
“IPA” indicates isopropyl alcohol;
“PP” indicates polypropylene.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 上述の表1の実施例1~9より、特定の官能基を有する重合体と有機溶媒とを含む電気化学素子用接着剤組成物を用いて形成された接着層は、接着強度が高いことがわかる。加えて、当該接着層を備える電気化学素子は、高温サイクル特性及び低温出力特性に優れることがわかる。
 一方、重合体が特定の官能基を含まない比較例1や、溶媒が水である比較例2では、接着層の接着強度が不十分であるとともに、電気化学素子の電気的性能に劣ることがわかる。
From Examples 1 to 9 in Table 1 above, the adhesive layer formed using the adhesive composition for an electrochemical element containing a polymer having a specific functional group and an organic solvent has high adhesive strength. Recognize. In addition, it can be seen that the electrochemical device including the adhesive layer is excellent in high temperature cycle characteristics and low temperature output characteristics.
On the other hand, in Comparative Example 1 in which the polymer does not contain a specific functional group and Comparative Example 2 in which the solvent is water, the adhesion strength of the adhesive layer is insufficient and the electrical performance of the electrochemical element may be inferior. Recognize.
 本発明によれば、電極アッセンブリと外装体との接着に用いられる電気化学素子用接着剤組成物であって、外装体と電極アッセンブリとの間の接着強度と、電気化学素子の電気的特性とを、共に高めることができる、電気化学素子用接着剤組成物を提供することができる。
 また、本発明によれば、電気的特性に優れる電気化学素子及びかかる電気化学素子の製造方法を提供することができる。
According to the present invention, there is provided an adhesive composition for an electrochemical device used for bonding an electrode assembly and an exterior body, the adhesive strength between the exterior body and the electrode assembly, and the electrical characteristics of the electrochemical device. It is possible to provide an adhesive composition for an electrochemical device that can increase both of the above.
Moreover, according to this invention, the electrochemical element which is excellent in an electrical property, and the manufacturing method of this electrochemical element can be provided.

Claims (10)

  1.  電極アッセンブリと外装体との接着に用いられる電気化学素子用接着剤組成物であって、
     重合体と有機溶媒とを含み、
     前記重合体が、カルボン酸基、ヒドロキシル基、アミノ基、エポキシ基、オキサゾリン基、イソシアネート基、及びスルホン酸基のうちのいずれか1つ以上の官能基を有する、
    電気化学素子用接着剤組成物。
    An adhesive composition for an electrochemical element used for adhesion between an electrode assembly and an exterior body,
    Including a polymer and an organic solvent,
    The polymer has one or more functional groups of carboxylic acid group, hydroxyl group, amino group, epoxy group, oxazoline group, isocyanate group, and sulfonic acid group,
    Adhesive composition for electrochemical devices.
  2.  表面張力が10mN/m以上50mN/m以下である、請求項1に記載の電気化学素子用接着剤組成物。 The adhesive composition for electrochemical elements according to claim 1, wherein the surface tension is 10 mN / m or more and 50 mN / m or less.
  3.  前記外装体が少なくとも内表面上に樹脂層を有し、該樹脂層の前記有機溶媒に対する溶解度が0.001%以上10.000%以下である、請求項1又は2に記載の電気化学素子用接着剤組成物。 The electrochemical device according to claim 1 or 2, wherein the outer package has a resin layer on at least an inner surface, and the solubility of the resin layer in the organic solvent is 0.001% or more and 10.000% or less. Adhesive composition.
  4.  前記重合体のガラス転移温度が、-100℃以上50℃以下である請求項1~3の何れかに記載の電気化学素子用接着剤組成物。 4. The adhesive composition for electrochemical devices according to claim 1, wherein the polymer has a glass transition temperature of −100 ° C. or higher and 50 ° C. or lower.
  5.  前記重合体の電解液膨潤度が、1倍以上10倍以下である請求項1~4の何れかに記載の電気化学素子用接着剤組成物。 The adhesive composition for an electrochemical element according to any one of claims 1 to 4, wherein the degree of swelling of the electrolyte of the polymer is 1 to 10 times.
  6.  アミン系化合物を更に含む、請求項1~5の何れかに記載の電気化学素子用接着剤組成物。 The adhesive composition for an electrochemical element according to any one of claims 1 to 5, further comprising an amine compound.
  7.  外装体と、該外装体内に収容された電極アッセンブリとを備える電気化学素子であって、前記外装体が内表面上に樹脂層を有し、前記樹脂層と前記電極アッセンブリとの間に、請求項1~6の何れかに記載の電気化学素子用接着剤組成物を用いて形成された電気化学素子用接着層を有する、電気化学素子。 An electrochemical element comprising an exterior body and an electrode assembly housed in the exterior body, wherein the exterior body has a resin layer on an inner surface, and the battery assembly is between the resin layer and the electrode assembly. An electrochemical element having an electrochemical element adhesive layer formed using the electrochemical element adhesive composition according to any one of Items 1 to 6.
  8.  前記外装体の前記樹脂層が、熱可塑性樹脂層である、請求項7に記載の電気化学素子。 The electrochemical element according to claim 7, wherein the resin layer of the outer package is a thermoplastic resin layer.
  9.  前記外装体の前記樹脂層に対して、請求項1~6の何れかに記載の電気化学素子用接着剤組成物を塗工して塗膜を得る塗工工程と、
     前記塗膜を乾燥させて電気化学素子用接着層を得る乾燥工程と、
     前記電気化学素子用接着層を介して前記電極アッセンブリと前記外装体とを接着させる接着工程と、
    を経て請求項7又は8に記載の電気化学素子を製造する、電気化学素子製造方法。
    A coating step of applying the adhesive composition for an electrochemical element according to any one of claims 1 to 6 to obtain a coating film on the resin layer of the exterior body;
    A drying step of drying the coating film to obtain an adhesive layer for an electrochemical element;
    An adhesion step of adhering the electrode assembly and the exterior body through the electrochemical element adhesive layer;
    The electrochemical element manufacturing method which manufactures the electrochemical element of Claim 7 or 8 through this.
  10.  前記外装体の前記樹脂層の前記有機溶媒に対する溶解度が0.001%以上10.000%以下である、請求項9に記載の電気化学素子製造方法。 The method for producing an electrochemical element according to claim 9, wherein the resin layer of the outer package has a solubility in the organic solvent of 0.001% or more and 10.000% or less.
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