WO2018066590A1 - End effector for conveying workpiece and workpiece conveyance device - Google Patents
End effector for conveying workpiece and workpiece conveyance device Download PDFInfo
- Publication number
- WO2018066590A1 WO2018066590A1 PCT/JP2017/036094 JP2017036094W WO2018066590A1 WO 2018066590 A1 WO2018066590 A1 WO 2018066590A1 JP 2017036094 W JP2017036094 W JP 2017036094W WO 2018066590 A1 WO2018066590 A1 WO 2018066590A1
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- WO
- WIPO (PCT)
- Prior art keywords
- end effector
- robot arm
- base
- workpiece
- work
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J13/00—Controls for manipulators
- B25J13/02—Hand grip control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/04—Gripping heads and other end effectors with provision for the remote detachment or exchange of the head or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J17/00—Joints
- B25J17/02—Wrist joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J3/00—Manipulators of master-slave type, i.e. both controlling unit and controlled unit perform corresponding spatial movements
Definitions
- the present invention relates to a work transfer end effector having a function of holding a work, and a work transfer device including the same.
- Patent Document 1 discloses this type of technology.
- Patent Document 1 shows an XY table, a scanning control axis having a main axis in a direction orthogonal to the movement allowable direction of the XY table, and a work jig supported via a tool changer at a hand portion of a robot arm.
- This work is a seam welded fuel tank.
- Patent Document 2 discloses this type of technology.
- the hand guide robot described in Patent Document 2 includes a manipulator as a control target, an operation device, and a control device.
- the operating device is for an operator to operate the hand guide robot, and is installed on the tip side of the third link of the manipulator.
- the workpiece when wiring work is involved in workpiece mounting work, the workpiece is automatically moved to the vicinity of a predetermined mounting position, and after the worker performs wiring work (or at the same time as wiring work), the workpiece is moved. It is conceivable to move to a predetermined mounting position.
- a work held by the end effector is moved by manual operation of a robot arm by an operator. It is possible to improve the operability of this manual operation.
- a workpiece transfer end effector is a workpiece transfer end effector attached to a robot arm, An interface connected to the hand portion of the robot arm; A base connected to the interface; A workpiece fixing jig connected to the base; And an operating tool that is provided on the base and receives an operation input of the robot arm.
- a workpiece transfer device includes a robot arm, the workpiece transfer end effector mounted on a hand portion of the robot arm, and a control device that controls the operation of the robot arm. It is characterized by providing.
- an operation tool for receiving an input of operation of the robot arm is provided in the end effector that holds the work.
- the operator can manually operate the robot arm by moving the operation tool while visually checking the work and its mounting position.
- the operator can more reliably position the workpiece at the mounting position, and can improve the operability of manual operation of the robot arm.
- the operator can manually operate the robot arm by moving the operation tool while visually confirming the workpiece and its mounting position, so that the operability of the manual operation can be improved.
- FIG. 1 is a schematic view of a workpiece transfer apparatus according to the first embodiment of the present invention.
- FIG. 2 is a diagram showing the configuration of the hand portion of the robot arm and the work transfer end effector.
- FIG. 3 is a view showing a work conveying end effector and a work held by the work effector.
- FIG. 4 is a block diagram illustrating a configuration of a control system of the workpiece transfer apparatus according to the first embodiment.
- FIG. 5 is a diagram showing a configuration of a hand part of a robot arm and a work transfer end effector of a work transfer device according to a second embodiment of the present invention.
- 6 is a view taken in the direction of arrows VI-VI in FIG.
- FIG. 7 is a block diagram illustrating a configuration of a control system of the workpiece transfer apparatus according to the second embodiment.
- FIG. 8 is a diagram illustrating a state in which the operator is aligning the workpiece held by the workpiece transfer end effector.
- FIG. 1 is a schematic diagram of a workpiece transfer apparatus 1 according to the first embodiment of the present invention
- FIG. 2 is a configuration of a hand portion of a robot arm 2 and a workpiece transfer end effector (hereinafter simply referred to as “end effector 3”).
- FIG. 3 is a view showing a work conveying end effector and a work held by the work effector.
- the arm assembly 98 that is a workpiece is indicated by a two-dot chain line.
- a workpiece transfer apparatus 1 shown in FIG. 1 includes a robot arm 2, an end effector 3 that is detachably attached to a hand portion of the robot arm 2, and a control device 6 that controls the operation of the workpiece transfer apparatus 1.
- a work of attaching an arm assembly 98 that is a work to the carriage 99 in the manufacturing process of the double-arm robot is shown.
- the arm assembly 98 is obtained by assembling two arms 982 on a support shaft 981.
- a control device 96 is mounted in the carriage 99, and the control device 96 and the arm assembly 98 are connected by a plurality of cables and tubes (hereinafter referred to as “cables 97”).
- a 6-axis vertical articulated arm is employed as the robot arm 2.
- the robot arm 2 may be an industrial robot arm corresponding to the application.
- a vertical articulated arm having three or more axes or a horizontal articulated arm having at least one lifting axis may be employed.
- the workpiece conveyance apparatus 1 which concerns on this embodiment is provided with the single robot arm 2, it is good also as a multiple arm by providing the several robot arm 2.
- the robot arm 2 includes a base 20, a first link 21 connected to the base 20 via a turning axis S so as to be turnable, and a swingable movement to the first link 21 via a lower arm swinging axis L.
- the connected second link 22, the third link 23 connected to the second link 22 via the upper arm swinging shaft U so as to be swingable, and the third link 23 can be turned via the wrist turning axis R.
- the connected fourth link 24, the fifth link 25 connected to the fourth link 24 via the wrist swing axis B so as to be swingable, and the fifth link 25 can be rotated via the wrist rotation axis T.
- the arm-side interface 26 is connected.
- the robot arm 2 is provided with a servo motor or a rotation angle detector as an actuator for each axis (all not shown).
- a servo motor or a rotation angle detector as an actuator for each axis (all not shown).
- a known articulated vertical articulated arm may be used, and further detailed description of the robot arm 2 is omitted.
- End effector 3 As shown in FIGS. 2 and 3, the end effector 3 has a function as a work jig for holding an arm assembly 98 as a work. Further, the end effector 3 has a function as a jig-type pallet for holding each component of the arm assembly 98 so as not to move during storage or transfer in a state where the end effector 3 is detached from the robot arm 2.
- the end effector 3 includes a base unit 30 that is attached to the hand portion of the robot arm 2 and a workpiece fixing jig 31 that is detachably connected to the base unit 30.
- the base unit 30 is fixed to the end effector side interface 32, the base 35, a floating mechanism 33 that connects the base 35 and the end effector side interface 32, an operation tool 34 provided on the base 35, and the base 35.
- the chuck device 38 is provided.
- the chuck device 38 is an example of a connection mechanism between the base unit 30 and the workpiece fixing jig 31.
- the end effector side interface 32 and the arm side interface 26 are provided with an automatic changer 4 which is an example of a connector.
- the automatic changer 4 includes a convex unit 4 a provided in the arm side interface 26 and a concave unit 4 b provided in the end effector side interface 32.
- a commercially available automatic changer (tool changer) for automatically changing the end effector can be used as the automatic changer 4.
- the convex unit 4 a is provided with a fitting convex portion 41, a plunger 42 as a lock mechanism provided on the outer peripheral portion of the fitting convex portion 41, a positioning pin 43, A coupling 44 is provided.
- the concave unit 4 b is provided with a fitting concave portion 46, a plunger groove 47 provided in the inner peripheral portion of the fitting concave portion 46, a positioning hole 48, and an electric coupling 49.
- the positioning pin 43 is inserted into the positioning hole 48, whereby the convex unit 4a.
- the concave side unit 4b is positioned (that is, the arm side interface 26 and the end effector side interface 32 are positioned), and the convex side unit 4a is prevented from coming off from the concave side unit 4b by fitting the plunger 42 into the plunger groove 47.
- the electrical coupling 44 and the electrical coupling 49 are connected.
- the floating mechanism 33 displaces the base 35 relative to the end effector side interface 32 within a predetermined range (that is, floats).
- a centering unit is employed as the floating mechanism 33.
- a commercially available centering unit may be used.
- the floating mechanism 33 includes a base portion 331 coupled to the base 35 and a top plate 332 coupled to the end effector side interface 32.
- the top plate 332 can move in a 360 ° free direction within the plane of the top plate 332 with respect to the base 331. That is, the top plate 332 can be translated in the plane of the top plate 332 and rotated around an axis orthogonal to the plane. Further, the top plate 332 can be locked at a desired position with respect to the base 331, and when the lock is released, the top plate 332 is automatically returned to a position where it is centered on the base 331.
- the base 35 is provided with two grips 36 for the operator to grip.
- the operator can move the workpiece together with the base 35 holding the workpiece by grasping these grips 36 with both hands (or with one hand) and applying a force in a desired direction.
- the form of the grip 36 is not limited as long as the grip 36 has a shape that can be grasped by a hand.
- the two columnar members fixed to the base 35 as in the present embodiment may be used as the grips 36, respectively.
- a part of the crosspiece forming the base 35 may be used as the grip 36. As described above, there is no particular difference in shape between the grip 36 and other portions in the base 35.
- the operating tool 34 is provided on the base 35 at the grip 36 or in the vicinity thereof. Thereby, the operator can operate the operation tool 34 while holding the grip 36.
- the operation tool 34 is provided on the columnar member forming the grip 36.
- the operation tool 34 is electrically connected to the control device 6 via the electric couplings 44 and 49 of the automatic exchange device 4 described above and wirings not shown.
- At least one of the operation tools 34 is for manually operating the robot arm 2.
- the operation signal is input to the control device 6, and the control device 6 that has received the operation signal moves the robot in accordance with the operation signal.
- the arm 2 is moved, and as a result, the end effector 3 (and the work held by the end effector 3) is displaced.
- One of the operation tools 34 is a cross-shaped direction operation key.
- the direction operation keys are keys corresponding to up, down, left and right when viewed from the operator holding the grip 36.
- the end effector 3 (and the work held by the end effector 3) are displayed. Moves up / down / left / right according to the key operation.
- the operation tool 34 for manually operating the robot arm 2 is not limited to the cross-shaped direction operation key, and may be an operation tool capable of inputting at least a lowering operation, such as a lever, a vertical operation key, a button, or a slider. That's fine.
- the operation tool 34 provided in the end effector 3 includes an operation tool (switch) for operating the robot arm 2 such as a forced stop switch and a safety stop switch, a shift switch, and the like.
- An operation tool or the like for expanding the function of the operation tool 34 may be included.
- an indicator lamp or the like indicating the operation state of the robot arm 2 may be provided in the vicinity of the grip 36 or the operation tool 34.
- the work fixing jig 31 is a restraining tool for restricting the movement of the work, and is a positioning tool for positioning and fixing the work with respect to the base 35.
- the workpiece fixing jig 31 according to this embodiment includes a jig base 311 and a jig frame 312 fixed to the jig base 311.
- the jig base 311 is provided with a flange 313 for engaging with the gripping claws 382 of the chuck device 38.
- the flange 313 is an example of a locking portion that is provided on the workpiece fixing jig 31 side and can be locked by the gripping claws 382 of the chuck device 38.
- work fixing jig 31 side is not limited to the said flange 313, What is necessary is just a shape part which the latching claw 382 can latch.
- the jig frame 312 can be formed by combining, for example, a crosspiece member, a column member, and a fastener.
- the jig frame 312 is not limited to this, and may be formed according to a work fixed to the work fixing jig 31.
- the work ends are fixed by fastening the hand portions of both arms 982 of the arm assembly 98 to the jig frame 312 and restraining the movement of the base ends of both arms 982 by the jig frame 312.
- the arm assembly 98 is fixed to the jig 31 so as not to move.
- the workpiece fixing jig 31 configured as described above may be a dedicated product corresponding to a workpiece. In other words, various workpieces can be held on the base 35 by changing the aspect of the workpiece fixing jig 31. Since the workpiece fixing jig 31 is not provided with a movable part or an actuator, it can be obtained or manufactured at a low cost.
- the chuck device 38 includes a casing 381 fixed to the base 35, three gripping claws 382 that move radially with respect to the casing 381, and a drive actuator (not shown) of the gripping claws 382 that are built in the casing 381. Yes.
- the chuck device 38 is electrically connected to the control device 6, and opens and closes the gripping claws 382 under the control of the control device 6. 2 shows three gripping claws 382 in an open state, and FIG. 3 shows a state in which the three gripping claws 382 are closed and the flange 313 of the workpiece fixing jig 31 is gripped. By gripping the flange 313 of the workpiece fixing jig 31 with the chuck device 38, the base 35 and the workpiece fixing jig 31 are connected.
- FIG. 4 is a block diagram showing the configuration of the control system of the work transfer device 1.
- the robot arm 2, the automatic exchange device 4, the operation tool 34, and the chuck device 38 are communicably connected to the control device 6 shown in FIG.
- the control device 6 is a so-called computer, and includes an arithmetic processing unit such as a CPU and a storage unit such as a ROM and a RAM (none of which are shown).
- the storage unit stores a control program executed by the control device 6, various fixed data, and the like.
- the arithmetic processing unit transmits / receives data to / from an external device.
- the arithmetic processing unit inputs detection signals from various sensors and outputs control signals to each control target.
- control device 6 processing for controlling various operations of the work transfer device 1 is performed by the arithmetic processing unit reading and executing software such as a program stored in the storage unit.
- the control device 6 may execute each process by centralized control by a single computer, or may execute each process by distributed control by cooperation of a plurality of computers.
- the control apparatus 6 may be comprised from the microcontroller, the programmable logic controller (PLC), etc.
- the arm assembly 98 is housed in a transfer pallet (not shown) in a state of being held by the work fixing jig 31 in the end effector 3.
- a base unit 30 is mounted in advance on the hand portion of the robot arm 2.
- the control device 6 connects the robot arm 2 and the chuck device 38 so that the workpiece fixing jig 31 holding one of the arm assemblies 98 accommodated in the transfer pallet is connected to the base unit 30.
- the control device 6 first operates the robot arm 2 so that the gripping claw 382 of the chuck device 38 moves to a position where the flange 313 of the workpiece fixing jig 31 can be gripped, and then the gripping claw.
- the chuck device 38 is operated so as to grip the flange 313 by 382.
- the base unit 30 and the workpiece fixing jig 31 constituting the end effector 3 are connected.
- the control device 6 operates the robot arm 2 so that the arm assembly 98 held by the end effector 3 is moved directly above the carriage 99 placed in the work area.
- the control device 6 temporarily stops the robot arm 2 safely.
- the operator enters the work area after confirming that the robot arm 2 has stopped.
- the operator connects cables 97 and the like extending from the arm assembly 98 to the control device 96 in the arm assembly 98. These cables 97 are led into the inside of the carriage 99 from an opening 991 formed on the upper surface of the carriage 99 (see FIG. 1).
- the operator applies an external force to the base 35 by gripping the grip 36 provided on the end effector 3, and causes the base 35 to move relative to the end effector side interface 32 by the floating mechanism 33.
- the arm assembly 98 By moving the arm assembly 98 in the horizontal direction, the arm assembly 98 is positioned in the vertical direction and the rotational position with respect to the carriage 99.
- the floating mechanism 33 As the floating mechanism 33 is locked, the arm assembly 98 is held in the positioned position.
- the operator places the cables 97 in the opening 991 of the carriage 99, operates the operation tool 34 provided on the end effector 3, and lowers the arm assembly 98 toward the carriage 99.
- the arm assembly 98 is placed on the carriage 99 by repeating the above.
- the control device 6 receives the operation signal from the operation tool 34 and operates the robot arm 2 so as to lower the arm assembly 98 held by the end effector 3.
- the descending speed of the end effector 3 that is, the speed of the hand portion of the robot arm 2 is that the worker is nearby and that the worker moves the cables 97 into the opening 991 of the carriage 99. Assuming that, it is limited sufficiently late.
- the control device 6 When the arm assembly 98 is placed on the carriage 99, the control device 6 operates the chuck device 38 so as to open the gripping claws 382. As a result, the connection between the base unit 30 of the end effector 3 and the workpiece fixing jig 31 is released, and the control device 6 starts the mounting operation of the next arm assembly 98. However, first, the arm assembly 98 is removed from the workpiece fixing jig 31, and the control device 6 transports the end effector 3 not holding the workpiece to a recovery pallet (not shown). The robot arm 2 and the chuck device 38 may be operated so as to release the connection with the workpiece fixing jig 31.
- the end effector 3 of the present embodiment is connected to the end effector side interface 32 connected to the hand portion of the robot arm 2, the base 35 connected to the end effector side interface 32, and the base 35.
- the workpiece fixing jig 31 and the operating tool 34 provided on the base 35 for receiving the input of the operation of the robot arm 2 are provided.
- the end effector side interface 32 and the base 35 are indirectly connected via the floating mechanism 33.
- the workpiece conveyance apparatus 1 of this embodiment is provided with the robot arm 2, the above-mentioned end effector 3 mounted on the hand portion of the robot arm 2, and the control device 6 that controls the operation of the robot arm 2. It is a feature.
- an operation tool 34 that receives an input of an operation of the robot arm 2 is provided in the end effector 3 that holds the work.
- the operator manually operates the robot arm 2 by moving the operation tool 34 while visually recognizing the work and its mounting position. Can do.
- the operator can more reliably position the workpiece at the mounting position, and the operability of manual operation of the robot arm 2 can be improved.
- the hand portion of the robot arm 2 and the end effector 3 are detachably connected via the automatic changer 4, and the operation tool 34 and the control device 6 are connected to the automatic changer 4 and It is electrically connected via wiring.
- the operation tool 34 is automatically electrically connected to the control device 6.
- the end effector 3 of the present embodiment is provided with a grip 36 that is gripped by an operator on the base 35, and is connected to the end effector side interface 32 and the base 35 so as to be relatively movable within a predetermined range.
- a mechanism 33 is further provided.
- the base 35 By applying an external force to the base 35 by the floating mechanism 33, the base 35 (and the work fixing jig 31 coupled thereto) can be moved relative to the end effector side interface 32. Since the operator can directly move the workpiece fixing jig 31 holding the workpiece, the operator can intuitively position the workpiece.
- the end effector 3 of the present embodiment further includes a connection mechanism that removably connects the base 35 and the workpiece fixing jig 31.
- the coupling mechanism includes a chuck device 38 fixed to the base 35 and a flange 313 which is a locking portion provided on the workpiece fixing jig 31 and capable of locking the gripping claws 382 of the chuck device 38. And have.
- the workpiece fixing jig 31 can be attached to and detached from the base unit 30 including the base 35, it is possible to work on a single base unit 30 using a plurality of workpiece fixing jigs 31. . Since the workpiece fixing jig 31 is not mounted with an actuator, it can be manufactured at a relatively low cost. In addition, the workpiece fixing jig 31 can be used as a workpiece fixing jig (or a jig-type pallet) that fixes the workpiece even when the connection with the base unit 30 is released. Then, if the work is held in the work fixing jig 31 in advance and put into operation standby, the time required for the work attachment and transport work can be shortened and the production efficiency can be increased.
- FIG. 5 is a view showing the configuration of the hand portion of the robot arm 2 and the work transfer end effector 3 of the work transfer device 1 according to the second embodiment of the present invention
- FIG. 6 is a view taken along arrows VI-VI in FIG.
- FIG. 7 is a block diagram showing a configuration of a control system of the work transfer device 1 according to the second embodiment
- FIG. 8 shows a state in which an operator aligns a work held by the work transfer end effector 3.
- FIG. in these drawings the same or similar members as those in the first embodiment are denoted by the same reference numerals.
- the base unit 30 of the end effector 3 and the workpiece fixing jig 31 are detachably connected, whereas in the workpiece transfer apparatus 1 according to the present embodiment, This is mainly different in that a workpiece fixing jig 31 (more specifically, a jig base 311) is fixed to the base unit 30 of the end effector 3. Except for this difference, the workpiece transfer apparatus 1 according to both the first and second embodiments has substantially the same or similar configuration. Therefore, in the following, the end effector 3 will be described in detail, and the description of the remaining configuration, operation, and effect will be omitted.
- the end effector 3 is detachably coupled to the base unit 30, which is attached to the hand portion of the robot arm 2, and to the base unit 30. It is comprised from the workpiece fixing jig 31.
- the end effector 3 according to the present embodiment does not include the chuck device 38 as a coupling mechanism for the base unit 30 and the workpiece fixing jig 31, the structure is compared with the end effector 3 according to the first embodiment. It becomes simple and the cost can be reduced.
- the base unit 30 includes an end effector side interface 32, a base 35, a floating mechanism 33 that connects the base 35 and the end effector side interface 32, and an operation tool 34 provided on the base 35.
- the base 35 is provided with two grips 36 for the operator to grip the base 35.
- the work fixing jig 31 has a band 314 that restrains the upper arms of both arms 982 of the arm assembly 98, and the band 314 is fastened and fixed to the base 35 via a spacer 315.
- the spacer 315 adjusts the relative position of the workpiece with respect to the base 35.
- a restraining tool 50 that is an additional work fixing jig is provided.
- the restraining tool 50 is a frame in which a horizontal beam 501 and a vertical beam 502 are assembled in a cross shape.
- the lower arms of both arms 982 of the arm assembly 98 are fastened and fixed to both ends of the horizontal rail 501.
- the horizontal rail 501 restricts the relative movement of both arms 982 of the arm assembly 98.
- the vertical beam 502 is inserted into the horizontal beam 501 and a hole (for example, a hole for fixing to the carriage 99) of the support shaft 981 of the arm assembly 98.
- the vertical beam 502 restricts relative movement between the arms 982 and the support shaft 981.
- the restraint 50 is not coupled to the base 35, but may be coupled to the base 35.
- the arm assembly 98 is accommodated in a transfer pallet (not shown) while being held by the work fixing jig 31 of the end effector 3.
- the control device 6 operates the robot arm 2 so that the end effector 3 holding one of the arm assemblies 98 accommodated in the transfer pallet is attached to the hand portion of the robot arm 2. Specifically, the control device 6 first moves the convex side unit 4a of the automatic exchange device 4 provided in the robot arm 2 directly above the concave side unit 4b, and then moves the convex side unit 4a to the concave side unit 4b. The robot arm 2 is moved so as to be lowered toward.
- the control device 6 When the convex unit 4a is fitted into the concave unit 4b, the control device 6 operates the automatic exchange device 4 (particularly the plunger 42) so that the connection with the convex unit 4a is locked to the concave unit 4b. Let As described above, the end effector 3 is attached to the hand portion of the robot arm 2.
- the control device 6 operates the robot arm 2 so that the arm assembly 98 held by the end effector 3 is moved directly above the carriage 99 placed in the work area.
- the control device 6 temporarily stops the robot arm 2 safely.
- the operator enters the work area after confirming that the robot arm 2 has stopped.
- the operator connects cables 97 and the like extending from the arm assembly 98 to the control device 96 in the arm assembly 98. These cables 97 are led into the inside of the carriage 99 from an opening 991 formed on the upper surface of the carriage 99.
- the operator applies an external force to the base 35 by gripping the grip 36 provided on the end effector 3, and causes the base 35 to move relative to the end effector side interface 32 by the floating mechanism 33.
- the arm assembly 98 By moving the arm assembly 98 in the horizontal direction, the arm assembly 98 is positioned in the vertical direction and the rotational position with respect to the carriage 99.
- the floating mechanism 33 As the floating mechanism 33 is locked, the arm assembly 98 is held in the positioned position.
- the operator places the cables 97 in the opening 991 of the carriage 99, operates the operation tool 34 provided on the end effector 3, and lowers the arm assembly 98 toward the carriage 99.
- the arm assembly 98 is placed on the carriage 99 by repeating the above.
- the control device 6 receives the operation signal from the operation tool 34 and operates the robot arm 2 so as to lower the arm assembly 98 held by the end effector 3.
- the control device 6 When the arm assembly 98 is placed on the carriage 99, the control device 6 operates the automatic exchange device 4 (particularly, the plunger 42) so that the connection lock between the concave unit 4b and the convex unit 4a is released. As a result, the connection between the robot arm 2 and the end effector 3 is released, and the control device 6 starts the mounting operation of the next arm assembly 98.
- the arm assembly 98 is removed from the end effector 3, and the control device 6 transports the end effector 3 not holding the workpiece to a recovery pallet (not shown), where the robot arm 2 and the end effector are transported.
- the robot arm 2 may be operated so as to release the connection with the robot 3.
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Abstract
The end effector (3) for conveying a workpiece is equipped with: an end effector-side interface (32) to be connected to a hand tip part of a robot arm (2); a base (35) connected to the end effector-side interface (32); a workpiece fixing jig (31) connected to the base (35); and an operating tool (34) disposed on the base (35) and receiving an input for operating the robot arm (2).
Description
本発明は、ワークを保持する機能を有するワーク搬送用エンドエフェクタ、及び、これを備えたワーク搬送装置に関する。
The present invention relates to a work transfer end effector having a function of holding a work, and a work transfer device including the same.
従来、ロボットアームに着脱可能に取り付けられるエンドエフェクタの一態様として、加工されたり搬送されたりするワークを動かないように保持する、ワーク治具としての機能を備えたものが知られている。特許文献1には、この種の技術が開示されている。
Conventionally, as an aspect of an end effector that is detachably attached to a robot arm, one having a function as a work jig for holding a work to be processed or transported so as not to move is known. Patent Document 1 discloses this type of technology.
特許文献1には、ロボットアームの手先部に、XYテーブル、当該XYテーブルの移動許容方向と直交する方向に主軸を有する倣い制御軸、及び、ツールチェンジャを介して支持されたワーク治具が示されている。このワークはシーム溶接される燃料タンクである。
Patent Document 1 shows an XY table, a scanning control axis having a main axis in a direction orthogonal to the movement allowable direction of the XY table, and a work jig supported via a tool changer at a hand portion of a robot arm. Has been. This work is a seam welded fuel tank.
ところで、ロボットアームに操作具を設け、オペレータがこの操作具を操作することによってロボットアームを直感的に動作させるようにした、ハンドガイドロボットが知られている。特許文献2には、この種の技術が開示されている。
Incidentally, a hand guide robot is known in which an operation tool is provided on a robot arm, and the robot arm is operated intuitively by an operator operating the operation tool. Patent Document 2 discloses this type of technology.
特許文献2に記載のハンドガイドロボットは、制御対象としてのマニピュレータと、操作装置と、制御装置とを備えて構成されている。操作装置は、オペレータが当該ハンドガイドロボットを操作するためのものであって、マニピュレータの第3リンクの先端側に設置されている。
The hand guide robot described in Patent Document 2 includes a manipulator as a control target, an operation device, and a control device. The operating device is for an operator to operate the hand guide robot, and is installed on the tip side of the third link of the manipulator.
上記特許文献1のようにワーク治具としての機能を備えたエンドエフェクタとこれを装着したロボットアームとを用いてワークの取付作業を行う場合には、ロボットアームを動作させて、エンドエフェクタに保持されたワークを所定の取付位置へ自動的に移動させる。ここで、ワークの取付作業にケーブルなどの配線作業が伴う場合があるが、この配線作業を自動的に行うことは難しい。
When a work mounting operation is performed using an end effector having a function as a work jig and a robot arm equipped with the end effector as in Patent Document 1, the robot arm is operated and held by the end effector. The moved workpiece is automatically moved to a predetermined mounting position. Here, there is a case where the work of attaching the work is accompanied by a wiring work such as a cable, but it is difficult to automatically perform this wiring work.
そこで、ワークの取付作業に配線作業が伴う場合には、ワークを所定の取付位置の近傍まで自動的に移動させ、作業者が配線作業を行ってから(又は、配線作業と同時に)、ワークを所定の取付位置まで移動させることが考えられる。
Therefore, when wiring work is involved in workpiece mounting work, the workpiece is automatically moved to the vicinity of a predetermined mounting position, and after the worker performs wiring work (or at the same time as wiring work), the workpiece is moved. It is conceivable to move to a predetermined mounting position.
作業者がワークを所定の取付位置まで移動させる場合に、作業者がロボットアームに支持されているワーク(又は、ワーク治具)を直接に動かして移動させたり、或いは、特許文献2のハンドガイドロボットのように、ロボットアームの先端部に設けられた操作具を作業者が操作してロボットアームを動作させたりすることが考えられる。しかし、前者では、ロボットアームの各軸に作用するトルクによって大きな操作力を要する。また、後者では、ワーク治具やこれに保持されたワークによっては、作業者が視認したいワークの取付位置と操作具とが離れていることがあり、このような場合に操作性に劣る。
When the worker moves the workpiece to a predetermined mounting position, the worker moves the workpiece (or workpiece jig) supported by the robot arm directly or moves it, or the hand guide robot of Patent Document 2 As described above, it is conceivable that the operator operates the operating tool provided at the tip of the robot arm to operate the robot arm. However, the former requires a large operating force due to the torque acting on each axis of the robot arm. In the latter case, depending on the work jig and the work held by the work jig, the work mounting position that the operator wants to visually recognize may be separated from the operation tool. In such a case, the operability is inferior.
以上に鑑み、本発明では、ワーク治具としての機能を備えたエンドエフェクタ、並びに、これを備えるワーク搬送装置において、作業者によるロボットアームの手動操作によってエンドエフェクタに保持されたワークを移動させることができ、且つ、この手動操作の操作性の向上を実現し得るものを提案する。
In view of the above, in the present invention, in an end effector having a function as a work jig, and a work transfer device having the same, a work held by the end effector is moved by manual operation of a robot arm by an operator. It is possible to improve the operability of this manual operation.
本発明の一態様に係るワーク搬送用エンドエフェクタは、ロボットアームに装着されるワーク搬送用エンドエフェクタであって、
前記ロボットアームの手先部と接続されるインターフェースと、
前記インターフェースに接続されたベースと、
前記ベースと連結されたワーク固定治具と、
前記ベースに設けられた、前記ロボットアームの操作の入力を受け付ける操作具とを備えることを特徴としている。 A workpiece transfer end effector according to an aspect of the present invention is a workpiece transfer end effector attached to a robot arm,
An interface connected to the hand portion of the robot arm;
A base connected to the interface;
A workpiece fixing jig connected to the base;
And an operating tool that is provided on the base and receives an operation input of the robot arm.
前記ロボットアームの手先部と接続されるインターフェースと、
前記インターフェースに接続されたベースと、
前記ベースと連結されたワーク固定治具と、
前記ベースに設けられた、前記ロボットアームの操作の入力を受け付ける操作具とを備えることを特徴としている。 A workpiece transfer end effector according to an aspect of the present invention is a workpiece transfer end effector attached to a robot arm,
An interface connected to the hand portion of the robot arm;
A base connected to the interface;
A workpiece fixing jig connected to the base;
And an operating tool that is provided on the base and receives an operation input of the robot arm.
また、本発明の別の一態様に係るワーク搬送装置は、ロボットアームと、前記ロボットアームの手先部に装着された前記ワーク搬送用エンドエフェクタと、前記ロボットアームの動作を制御する制御装置とを備えることを特徴としている。
A workpiece transfer device according to another aspect of the present invention includes a robot arm, the workpiece transfer end effector mounted on a hand portion of the robot arm, and a control device that controls the operation of the robot arm. It is characterized by providing.
上記ワーク搬送用エンドエフェクタ及びワーク搬送装置では、ロボットアームの操作の入力を受け付ける操作具が、ワークを保持するエンドエフェクタに設けられている。このように、エンドエフェクタに保持されたワークと操作具とが近接しているので、作業者はワーク及びその取付位置を視認しつつ操作具を動かしてロボットアームを手動操作することができる。これにより、作業者はより確実にワークを取付位置へ位置決めすることができ、ロボットアームの手動操作の操作性の向上を実現することができる。
In the work transfer end effector and the work transfer device, an operation tool for receiving an input of operation of the robot arm is provided in the end effector that holds the work. As described above, since the work held by the end effector and the operation tool are close to each other, the operator can manually operate the robot arm by moving the operation tool while visually checking the work and its mounting position. As a result, the operator can more reliably position the workpiece at the mounting position, and can improve the operability of manual operation of the robot arm.
本発明によれば、作業者はワーク及びその取付位置を視認しつつ操作具を動かしてロボットアームを手動操作することができるので、その手動操作の操作性の向上を実現することができる。
According to the present invention, the operator can manually operate the robot arm by moving the operation tool while visually confirming the workpiece and its mounting position, so that the operability of the manual operation can be improved.
〔第1実施形態〕
次に、図面を参照して本発明の実施の形態を説明する。図1は本発明の第1実施形態に係るワーク搬送装置1の概略図、図2はロボットアーム2の手先部とワーク搬送用エンドエフェクタ(以下、単に「エンドエフェクタ3」と称する)との構成を示す図、図3はワーク搬送用エンドエフェクタとこれに保持されたワークを示す図である。なお、図3では、ワークであるアームアセンブリ98が二点鎖線で示されている。 [First Embodiment]
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram of a workpiece transfer apparatus 1 according to the first embodiment of the present invention, and FIG. 2 is a configuration of a hand portion of arobot arm 2 and a workpiece transfer end effector (hereinafter simply referred to as “end effector 3”). FIG. 3 is a view showing a work conveying end effector and a work held by the work effector. In FIG. 3, the arm assembly 98 that is a workpiece is indicated by a two-dot chain line.
次に、図面を参照して本発明の実施の形態を説明する。図1は本発明の第1実施形態に係るワーク搬送装置1の概略図、図2はロボットアーム2の手先部とワーク搬送用エンドエフェクタ(以下、単に「エンドエフェクタ3」と称する)との構成を示す図、図3はワーク搬送用エンドエフェクタとこれに保持されたワークを示す図である。なお、図3では、ワークであるアームアセンブリ98が二点鎖線で示されている。 [First Embodiment]
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram of a workpiece transfer apparatus 1 according to the first embodiment of the present invention, and FIG. 2 is a configuration of a hand portion of a
図1に示すワーク搬送装置1は、ロボットアーム2と、ロボットアーム2の手先部に着脱可能に装着されたエンドエフェクタ3と、ワーク搬送装置1の動作を制御する制御装置6とを備えている。図1では、ワーク搬送装置1が使用され得る作業の一例として、双腕ロボットの製造工程のうち、台車99にワークであるアームアセンブリ98を取り付ける作業を示している。アームアセンブリ98は、支軸981に、2本のアーム982が組み付けられたものである。台車99内には制御機器96が搭載されており、この制御機器96とアームアセンブリ98との間が複数のケーブルやチューブなど(以下、「ケーブル類97」と称する)で接続されている。
A workpiece transfer apparatus 1 shown in FIG. 1 includes a robot arm 2, an end effector 3 that is detachably attached to a hand portion of the robot arm 2, and a control device 6 that controls the operation of the workpiece transfer apparatus 1. . In FIG. 1, as an example of work that can be used by the work transfer device 1, a work of attaching an arm assembly 98 that is a work to the carriage 99 in the manufacturing process of the double-arm robot is shown. The arm assembly 98 is obtained by assembling two arms 982 on a support shaft 981. A control device 96 is mounted in the carriage 99, and the control device 96 and the arm assembly 98 are connected by a plurality of cables and tubes (hereinafter referred to as “cables 97”).
〔ロボットアーム2〕
本実施形態に係るワーク搬送装置1では、ロボットアーム2として6軸の垂直多関節型アームが採用されている。但し、ロボットアーム2の態様は本実施形態に限定されない。ロボットアーム2は、用途に対応した、産業用ロボットアームであればよい。ロボットアーム2として、3軸以上の垂直多関節型アームや、少なくとも1つの昇降軸を有する水平多関節型アームが採用されてもよい。また、本実施形態に係るワーク搬送装置1は単数のロボットアーム2を備えているが、複数のロボットアーム2を備えて複腕としてもよい。 [Robot arm 2]
In the workpiece transfer device 1 according to the present embodiment, a 6-axis vertical articulated arm is employed as therobot arm 2. However, the aspect of the robot arm 2 is not limited to this embodiment. The robot arm 2 may be an industrial robot arm corresponding to the application. As the robot arm 2, a vertical articulated arm having three or more axes or a horizontal articulated arm having at least one lifting axis may be employed. Moreover, although the workpiece conveyance apparatus 1 which concerns on this embodiment is provided with the single robot arm 2, it is good also as a multiple arm by providing the several robot arm 2. FIG.
本実施形態に係るワーク搬送装置1では、ロボットアーム2として6軸の垂直多関節型アームが採用されている。但し、ロボットアーム2の態様は本実施形態に限定されない。ロボットアーム2は、用途に対応した、産業用ロボットアームであればよい。ロボットアーム2として、3軸以上の垂直多関節型アームや、少なくとも1つの昇降軸を有する水平多関節型アームが採用されてもよい。また、本実施形態に係るワーク搬送装置1は単数のロボットアーム2を備えているが、複数のロボットアーム2を備えて複腕としてもよい。 [Robot arm 2]
In the workpiece transfer device 1 according to the present embodiment, a 6-axis vertical articulated arm is employed as the
ロボットアーム2は、基台20と、基台20に旋回軸Sを介して旋回可能に連結された第1リンク21と、第1リンク21に下腕揺動軸Lを介して揺動可能に連結された第2リンク22と、第2リンク22に上腕揺動軸Uを介して揺動可能に連結された第3リンク23と、第3リンク23に手首旋回軸Rを介して旋回可能に連結された第4リンク24と、第4リンク24に手首揺動軸Bを介して揺動可能に連結された第5リンク25と、第5リンク25に手首回転軸Tを介して回転可能に連結されアーム側インターフェース26とを有している。ロボットアーム2には各軸につきアクチュエータとしてのサーボモータや回転角検出器などが設けられている(いずれも図示略)。ロボットアーム2として、公知の構成の垂直多関節型アームが用いられてよく、ロボットアーム2についてのこれ以上の詳細な説明は省略する。
The robot arm 2 includes a base 20, a first link 21 connected to the base 20 via a turning axis S so as to be turnable, and a swingable movement to the first link 21 via a lower arm swinging axis L. The connected second link 22, the third link 23 connected to the second link 22 via the upper arm swinging shaft U so as to be swingable, and the third link 23 can be turned via the wrist turning axis R. The connected fourth link 24, the fifth link 25 connected to the fourth link 24 via the wrist swing axis B so as to be swingable, and the fifth link 25 can be rotated via the wrist rotation axis T. The arm-side interface 26 is connected. The robot arm 2 is provided with a servo motor or a rotation angle detector as an actuator for each axis (all not shown). As the robot arm 2, a known articulated vertical articulated arm may be used, and further detailed description of the robot arm 2 is omitted.
〔エンドエフェクタ3〕
図2及び3に示すように、エンドエフェクタ3は、ワークであるアームアセンブリ98を保持するワーク治具としての機能を有している。また、このエンドエフェクタ3は、ロボットアーム2から取り外された状態で、保管時や移送時にアームアセンブリ98の各構成要素が動かないように保持する治具型パレットとしての機能を有している。 [End effector 3]
As shown in FIGS. 2 and 3, theend effector 3 has a function as a work jig for holding an arm assembly 98 as a work. Further, the end effector 3 has a function as a jig-type pallet for holding each component of the arm assembly 98 so as not to move during storage or transfer in a state where the end effector 3 is detached from the robot arm 2.
図2及び3に示すように、エンドエフェクタ3は、ワークであるアームアセンブリ98を保持するワーク治具としての機能を有している。また、このエンドエフェクタ3は、ロボットアーム2から取り外された状態で、保管時や移送時にアームアセンブリ98の各構成要素が動かないように保持する治具型パレットとしての機能を有している。 [End effector 3]
As shown in FIGS. 2 and 3, the
エンドエフェクタ3は、ロボットアーム2の手先部に装着されるベースユニット30と、ベースユニット30に着脱可能に連結されるワーク固定治具31とから構成されている。ベースユニット30には、エンドエフェクタ側インターフェース32と、ベース35と、ベース35とエンドエフェクタ側インターフェース32とを連結するフローティング機構33と、ベース35に設けられた操作具34と、ベース35に固定されたチャック装置38とを備えている。チャック装置38は、ベースユニット30とワーク固定治具31の連結機構の一例である。
The end effector 3 includes a base unit 30 that is attached to the hand portion of the robot arm 2 and a workpiece fixing jig 31 that is detachably connected to the base unit 30. The base unit 30 is fixed to the end effector side interface 32, the base 35, a floating mechanism 33 that connects the base 35 and the end effector side interface 32, an operation tool 34 provided on the base 35, and the base 35. The chuck device 38 is provided. The chuck device 38 is an example of a connection mechanism between the base unit 30 and the workpiece fixing jig 31.
エンドエフェクタ側インターフェース32と前述のアーム側インターフェース26とには、接続器の一例である自動交換装置4が設けられている。自動交換装置4は、アーム側インターフェース26に設けられた凸側ユニット4aと、エンドエフェクタ側インターフェース32に設けられた凹側ユニット4bとから成る。なお、自動交換装置4として、エンドエフェクタを自動交換するための市販の自動交換装置(ツールチェンジャ)を用いることができる。
The end effector side interface 32 and the arm side interface 26 are provided with an automatic changer 4 which is an example of a connector. The automatic changer 4 includes a convex unit 4 a provided in the arm side interface 26 and a concave unit 4 b provided in the end effector side interface 32. A commercially available automatic changer (tool changer) for automatically changing the end effector can be used as the automatic changer 4.
本実施形態に係る自動交換装置4では、凸側ユニット4aに、嵌合凸部41と、嵌合凸部41の外周部に設けられたロック機構としてのプランジャ42と、位置決めピン43と、電気カップリング44とが設けられている。また、凹側ユニット4bに、嵌合凹部46と、嵌合凹部46の内周部に設けられたプランジャ溝47と、位置決め穴48と、電気カップリング49とが設けられている。
In the automatic exchange device 4 according to the present embodiment, the convex unit 4 a is provided with a fitting convex portion 41, a plunger 42 as a lock mechanism provided on the outer peripheral portion of the fitting convex portion 41, a positioning pin 43, A coupling 44 is provided. Further, the concave unit 4 b is provided with a fitting concave portion 46, a plunger groove 47 provided in the inner peripheral portion of the fitting concave portion 46, a positioning hole 48, and an electric coupling 49.
上記構成の自動交換装置4では、凸側ユニット4aの嵌合凸部41を凹側ユニット4bの嵌合凹部46に嵌めると、位置決めピン43が位置決め穴48に挿入されることによって凸側ユニット4aと凹側ユニット4bが位置決めされ(即ち、アーム側インターフェース26とエンドエフェクタ側インターフェース32が位置決めされ)、プランジャ42がプランジャ溝47に嵌ることによって凸側ユニット4aが凹側ユニット4bから抜け止めされ、電気カップリング44と電気カップリング49が接続される。
In the automatic exchange device 4 having the above-described configuration, when the fitting convex portion 41 of the convex unit 4a is fitted into the fitting concave portion 46 of the concave unit 4b, the positioning pin 43 is inserted into the positioning hole 48, whereby the convex unit 4a. The concave side unit 4b is positioned (that is, the arm side interface 26 and the end effector side interface 32 are positioned), and the convex side unit 4a is prevented from coming off from the concave side unit 4b by fitting the plunger 42 into the plunger groove 47. The electrical coupling 44 and the electrical coupling 49 are connected.
フローティング機構33は、エンドエフェクタ側インターフェース32に対しベース35を所定範囲内で相対的に変位させる(即ち、フローティングさせる)ものである。本実施形態に係るワーク搬送装置1では、フローティング機構33としてセンタリングユニットを採用している。なお、センタリングユニットは市販のものが用いられてよい。
The floating mechanism 33 displaces the base 35 relative to the end effector side interface 32 within a predetermined range (that is, floats). In the workpiece transfer apparatus 1 according to the present embodiment, a centering unit is employed as the floating mechanism 33. A commercially available centering unit may be used.
フローティング機構33は、ベース35に結合された基部331と、エンドエフェクタ側インターフェース32に結合された天板332とを備えている。天板332は、基部331に対し天板332の平面内で360°自由方向へ移動することができる。即ち、天板332は、天板332の平面内での平行移動と、この平面と直交する軸を中心とする回転移動とが可能である。また、天板332を基部331に対し所望の位置でロックさせることができ、ロックが解除されると天板332が基部331にセンタリングする位置へ自動復帰する。
The floating mechanism 33 includes a base portion 331 coupled to the base 35 and a top plate 332 coupled to the end effector side interface 32. The top plate 332 can move in a 360 ° free direction within the plane of the top plate 332 with respect to the base 331. That is, the top plate 332 can be translated in the plane of the top plate 332 and rotated around an axis orthogonal to the plane. Further, the top plate 332 can be locked at a desired position with respect to the base 331, and when the lock is released, the top plate 332 is automatically returned to a position where it is centered on the base 331.
ベース35には、作業者が握るためのグリップ36が2箇所に設けられている。作業者は、これらのグリップ36を両手で(又は、片手で)握って所望の方向へ力を加えることにより、ワークをそれを保持しているベース35ごと移動させることができる。なお、グリップ36は、作業者が手で握れる形状を有していれば、その態様は問わない。例えば、本実施形態のようにベース35に固定された2本の柱状部材を、それぞれグリップ36としてよい。或いは、ベース35が複数の桟で形成されているような場合には、ベース35を形成している桟の一部分をグリップ36として利用してもよい。このように、ベース35においてグリップ36と他の部分との間に特段の形状的差異が無くともよい。
The base 35 is provided with two grips 36 for the operator to grip. The operator can move the workpiece together with the base 35 holding the workpiece by grasping these grips 36 with both hands (or with one hand) and applying a force in a desired direction. The form of the grip 36 is not limited as long as the grip 36 has a shape that can be grasped by a hand. For example, the two columnar members fixed to the base 35 as in the present embodiment may be used as the grips 36, respectively. Alternatively, when the base 35 is formed by a plurality of crosspieces, a part of the crosspiece forming the base 35 may be used as the grip 36. As described above, there is no particular difference in shape between the grip 36 and other portions in the base 35.
操作具34は、ベース35においてグリップ36又はその近傍に設けられている。これにより、作業者はグリップ36を握りながら、操作具34を操作することができる。本実施形態では、グリップ36を形成している柱状部材に操作具34が設けられている。操作具34は、前述の自動交換装置4の電気カップリング44,49と図示されない配線等とを介して制御装置6と電気的に接続されている。操作具34のうち少なくとも1つは、ロボットアーム2を手動操作するためのものである。ロボットアーム2を手動操作するための操作具34が操作されると、その操作信号が制御装置6へ入力され、操作信号を受け付けた制御装置6は、操作信号と対応して移動するようにロボットアーム2を動作させ、その結果、エンドエフェクタ3(及びこれに保持されたワーク)が変位する。
The operating tool 34 is provided on the base 35 at the grip 36 or in the vicinity thereof. Thereby, the operator can operate the operation tool 34 while holding the grip 36. In the present embodiment, the operation tool 34 is provided on the columnar member forming the grip 36. The operation tool 34 is electrically connected to the control device 6 via the electric couplings 44 and 49 of the automatic exchange device 4 described above and wirings not shown. At least one of the operation tools 34 is for manually operating the robot arm 2. When the operation tool 34 for manually operating the robot arm 2 is operated, the operation signal is input to the control device 6, and the control device 6 that has received the operation signal moves the robot in accordance with the operation signal. The arm 2 is moved, and as a result, the end effector 3 (and the work held by the end effector 3) is displaced.
本実施形態に係る操作具34のうちの一つは十字型の方向操作キーである。この方向操作キーは、グリップ36を握っている作業者から見て上下左右に対応するキーであって、作業者が方向操作キーを操作すると、エンドエフェクタ3(及びこれに保持されたワーク)がキーの操作に対応して上下左右のいずれかへ移動する。但し、ロボットアーム2を手動操作するための操作具34は十字型の方向操作キーに限定されず、レバーや、上下方向操作キー、ボタン、スライダなどの、少なくとも降下操作を入力できる操作具であればよい。
One of the operation tools 34 according to the present embodiment is a cross-shaped direction operation key. The direction operation keys are keys corresponding to up, down, left and right when viewed from the operator holding the grip 36. When the operator operates the direction operation keys, the end effector 3 (and the work held by the end effector 3) are displayed. Moves up / down / left / right according to the key operation. However, the operation tool 34 for manually operating the robot arm 2 is not limited to the cross-shaped direction operation key, and may be an operation tool capable of inputting at least a lowering operation, such as a lever, a vertical operation key, a button, or a slider. That's fine.
また、エンドエフェクタ3に設けられる操作具34には、上記の方向操作キーの他に、強制停止スイッチや安全停止スイッチなどのロボットアーム2の動作させるための操作具(スイッチ)、シフトスイッチなどの操作具34の機能を拡張させるための操作具などが含まれていてもよい。また、図示しないが、グリップ36や操作具34の近傍に、ロボットアーム2の動作状態を示す表示灯などが設けられていてもよい。
In addition to the above-described direction operation keys, the operation tool 34 provided in the end effector 3 includes an operation tool (switch) for operating the robot arm 2 such as a forced stop switch and a safety stop switch, a shift switch, and the like. An operation tool or the like for expanding the function of the operation tool 34 may be included. Although not shown, an indicator lamp or the like indicating the operation state of the robot arm 2 may be provided in the vicinity of the grip 36 or the operation tool 34.
ワーク固定治具31は、ワークの動きの制限するための拘束具であり、且つ、ワークをベース35に対して位置決め及び固定するための位置決め具である。本実施形態に係るワーク固定治具31は、治具ベース311と、治具ベース311に固定された治具フレーム312とで構成されている。治具ベース311には、チャック装置38の把持爪382と係合するためのフランジ313が設けられている。フランジ313は、ワーク固定治具31側に設けられた、チャック装置38の把持爪382が係止可能な係止部の一例である。なお、ワーク固定治具31側に設けられた係止部は、上記フランジ313に限定されず、把持爪382が係止可能な形状部であればよい。
The work fixing jig 31 is a restraining tool for restricting the movement of the work, and is a positioning tool for positioning and fixing the work with respect to the base 35. The workpiece fixing jig 31 according to this embodiment includes a jig base 311 and a jig frame 312 fixed to the jig base 311. The jig base 311 is provided with a flange 313 for engaging with the gripping claws 382 of the chuck device 38. The flange 313 is an example of a locking portion that is provided on the workpiece fixing jig 31 side and can be locked by the gripping claws 382 of the chuck device 38. In addition, the latching | locking part provided in the workpiece | work fixing jig 31 side is not limited to the said flange 313, What is necessary is just a shape part which the latching claw 382 can latch.
治具フレーム312は、例えば、桟部材、柱部材、及び締結具などを組み合わせて形成することができる。但し、治具フレーム312は、これに限定されず、ワーク固定治具31に固定されるワークに応じて形成されてよい。本実施形態では、治具フレーム312にアームアセンブリ98の両アーム982の手先部が締結固定され、且つ、治具フレーム312によって両アーム982の基端部の動きが拘束されることによって、ワーク固定治具31にアームアセンブリ98が動けないように固定されている。
The jig frame 312 can be formed by combining, for example, a crosspiece member, a column member, and a fastener. However, the jig frame 312 is not limited to this, and may be formed according to a work fixed to the work fixing jig 31. In this embodiment, the work ends are fixed by fastening the hand portions of both arms 982 of the arm assembly 98 to the jig frame 312 and restraining the movement of the base ends of both arms 982 by the jig frame 312. The arm assembly 98 is fixed to the jig 31 so as not to move.
上記構成のワーク固定治具31は、ワークに対応した専用品であってよい。換言すれば、ワーク固定治具31の態様を変えることで、様々なワークをベース35に保持させることができる。ワーク固定治具31は、可動部品やアクチュエータを備えていないので、安価に入手又は作製可能である。
The workpiece fixing jig 31 configured as described above may be a dedicated product corresponding to a workpiece. In other words, various workpieces can be held on the base 35 by changing the aspect of the workpiece fixing jig 31. Since the workpiece fixing jig 31 is not provided with a movable part or an actuator, it can be obtained or manufactured at a low cost.
チャック装置38は、ベース35に固定されたケーシング381と、ケーシング381に対し放射状に移動する3つの把持爪382と、ケーシング381に内装された把持爪382の駆動アクチュエータ(図示略)とを備えている。チャック装置38は、制御装置6と電気的に接続されており、制御装置6の制御を受けて把持爪382を開閉させる。なお、図2では、開いた状態の3つの把持爪382が示され、図3では3つの把持爪382が閉じてワーク固定治具31のフランジ313を把持している様子が示されている。チャック装置38でワーク固定治具31のフランジ313を把持することにより、ベース35とワーク固定治具31とが連結される。
The chuck device 38 includes a casing 381 fixed to the base 35, three gripping claws 382 that move radially with respect to the casing 381, and a drive actuator (not shown) of the gripping claws 382 that are built in the casing 381. Yes. The chuck device 38 is electrically connected to the control device 6, and opens and closes the gripping claws 382 under the control of the control device 6. 2 shows three gripping claws 382 in an open state, and FIG. 3 shows a state in which the three gripping claws 382 are closed and the flange 313 of the workpiece fixing jig 31 is gripped. By gripping the flange 313 of the workpiece fixing jig 31 with the chuck device 38, the base 35 and the workpiece fixing jig 31 are connected.
〔制御装置6〕
図4はワーク搬送装置1の制御系統の構成を示すブロック図である。図4に示す制御装置6には、ロボットアーム2と、自動交換装置4と、操作具34と、チャック装置38とが通信可能に接続されている。制御装置6は、いわゆるコンピュータであって、CPU等の演算処理部と、ROM、RAM等の記憶部を有している(いずれも図示せず)。記憶部には、制御装置6が実行する制御プログラムや、各種固定データ等が記憶されている。演算処理部は、外部装置とデータの送受信を行う。また、演算処理部は、各種センサからの検出信号の入力や各制御対象への制御信号の出力を行う。制御装置6では、記憶部に記憶されたプログラム等のソフトウェアを演算処理部が読み出して実行することにより、ワーク搬送装置1の各種動作を制御するための処理が行われる。なお、制御装置6は単一のコンピュータによる集中制御により各処理を実行してもよいし、複数のコンピュータの協働による分散制御により各処理を実行してもよい。また、制御装置6は、マイクロコントローラ、プログラマブルロジックコントローラ(PLC)等から構成されていてもよい。 [Control device 6]
FIG. 4 is a block diagram showing the configuration of the control system of the work transfer device 1. Therobot arm 2, the automatic exchange device 4, the operation tool 34, and the chuck device 38 are communicably connected to the control device 6 shown in FIG. The control device 6 is a so-called computer, and includes an arithmetic processing unit such as a CPU and a storage unit such as a ROM and a RAM (none of which are shown). The storage unit stores a control program executed by the control device 6, various fixed data, and the like. The arithmetic processing unit transmits / receives data to / from an external device. The arithmetic processing unit inputs detection signals from various sensors and outputs control signals to each control target. In the control device 6, processing for controlling various operations of the work transfer device 1 is performed by the arithmetic processing unit reading and executing software such as a program stored in the storage unit. The control device 6 may execute each process by centralized control by a single computer, or may execute each process by distributed control by cooperation of a plurality of computers. Moreover, the control apparatus 6 may be comprised from the microcontroller, the programmable logic controller (PLC), etc.
図4はワーク搬送装置1の制御系統の構成を示すブロック図である。図4に示す制御装置6には、ロボットアーム2と、自動交換装置4と、操作具34と、チャック装置38とが通信可能に接続されている。制御装置6は、いわゆるコンピュータであって、CPU等の演算処理部と、ROM、RAM等の記憶部を有している(いずれも図示せず)。記憶部には、制御装置6が実行する制御プログラムや、各種固定データ等が記憶されている。演算処理部は、外部装置とデータの送受信を行う。また、演算処理部は、各種センサからの検出信号の入力や各制御対象への制御信号の出力を行う。制御装置6では、記憶部に記憶されたプログラム等のソフトウェアを演算処理部が読み出して実行することにより、ワーク搬送装置1の各種動作を制御するための処理が行われる。なお、制御装置6は単一のコンピュータによる集中制御により各処理を実行してもよいし、複数のコンピュータの協働による分散制御により各処理を実行してもよい。また、制御装置6は、マイクロコントローラ、プログラマブルロジックコントローラ(PLC)等から構成されていてもよい。 [Control device 6]
FIG. 4 is a block diagram showing the configuration of the control system of the work transfer device 1. The
〔ワーク搬送装置1の動作の例〕
ここで、上記構成のワーク搬送装置1を用いて、アームアセンブリ98を台車99に取り付ける作業を行う場合の、ワーク搬送装置1の動作を説明する。なお、従来は、一般的に、このような作業はクレーンを使って行われている。 [Example of operation of work transfer device 1]
Here, the operation of the workpiece transfer apparatus 1 when performing the work of attaching thearm assembly 98 to the carriage 99 using the workpiece transfer apparatus 1 having the above configuration will be described. Conventionally, such work is generally performed using a crane.
ここで、上記構成のワーク搬送装置1を用いて、アームアセンブリ98を台車99に取り付ける作業を行う場合の、ワーク搬送装置1の動作を説明する。なお、従来は、一般的に、このような作業はクレーンを使って行われている。 [Example of operation of work transfer device 1]
Here, the operation of the workpiece transfer apparatus 1 when performing the work of attaching the
アームアセンブリ98は、エンドエフェクタ3のうちワーク固定治具31に保持された状態で搬送用パレット(図示略)に収容されている。また、ロボットアーム2の手先部にはベースユニット30が予め装着されている。
The arm assembly 98 is housed in a transfer pallet (not shown) in a state of being held by the work fixing jig 31 in the end effector 3. A base unit 30 is mounted in advance on the hand portion of the robot arm 2.
先ず、制御装置6は、搬送用パレットに収容されたアームアセンブリ98のうちの一つを保持しているワーク固定治具31を、ベースユニット30と連結させるように、ロボットアーム2及びチャック装置38を動作させる。詳細には、制御装置6は、先ず、チャック装置38の把持爪382が、ワーク固定治具31のフランジ313を把持可能な位置へ移動するようにロボットアーム2を動作させ、次に、把持爪382でフランジ313を把持するようにチャック装置38を動作させる。以上のようにして、エンドエフェクタ3を構成するベースユニット30とワーク固定治具31とが連結される。
First, the control device 6 connects the robot arm 2 and the chuck device 38 so that the workpiece fixing jig 31 holding one of the arm assemblies 98 accommodated in the transfer pallet is connected to the base unit 30. To work. Specifically, the control device 6 first operates the robot arm 2 so that the gripping claw 382 of the chuck device 38 moves to a position where the flange 313 of the workpiece fixing jig 31 can be gripped, and then the gripping claw. The chuck device 38 is operated so as to grip the flange 313 by 382. As described above, the base unit 30 and the workpiece fixing jig 31 constituting the end effector 3 are connected.
続いて、制御装置6は、エンドエフェクタ3に保持されたアームアセンブリ98を、作業領域に置かれた台車99の直上へ移動させるように、ロボットアーム2を動作させる。アームアセンブリ98が台車99の直上へ至ると、制御装置6はロボットアーム2を一旦安全停止させる。作業者はロボットアーム2が停止したことを確認してから作業領域に入る。作業者は、アームアセンブリ98から延びているケーブル類97などをアームアセンブリ98内の制御機器96と接続する。これらのケーブル類97は、台車99の上面に形成された開口部991から台車99の内部へ導かれている(図1、参照)。
Subsequently, the control device 6 operates the robot arm 2 so that the arm assembly 98 held by the end effector 3 is moved directly above the carriage 99 placed in the work area. When the arm assembly 98 reaches directly above the carriage 99, the control device 6 temporarily stops the robot arm 2 safely. The operator enters the work area after confirming that the robot arm 2 has stopped. The operator connects cables 97 and the like extending from the arm assembly 98 to the control device 96 in the arm assembly 98. These cables 97 are led into the inside of the carriage 99 from an opening 991 formed on the upper surface of the carriage 99 (see FIG. 1).
続いて、作業者は、図1に示すように、エンドエフェクタ3に設けられたグリップ36を握ってベース35に外力を加え、フローティング機構33によってベース35をエンドエフェクタ側インターフェース32に対し相対的に水平方向に移動させることにより、台車99に対するアームアセンブリ98の垂直方向及び回転位置の位置決めを行う。フローティング機構33がロックされることによって、アームアセンブリ98は位置決めされた位置に保持される。
Subsequently, as shown in FIG. 1, the operator applies an external force to the base 35 by gripping the grip 36 provided on the end effector 3, and causes the base 35 to move relative to the end effector side interface 32 by the floating mechanism 33. By moving the arm assembly 98 in the horizontal direction, the arm assembly 98 is positioned in the vertical direction and the rotational position with respect to the carriage 99. As the floating mechanism 33 is locked, the arm assembly 98 is held in the positioned position.
続いて、作業者は、ケーブル類97を台車99の開口部991に収めることと、エンドエフェクタ3に設けられた操作具34を操作して、アームアセンブリ98を台車99に向けて降下させることとを繰り返して、アームアセンブリ98を台車99に載置する。ここで、制御装置6は、操作具34からの操作信号を受け付けて、エンドエフェクタ3に保持されたアームアセンブリ98を降下させるように、ロボットアーム2を動作させる。なお、エンドエフェクタ3の降下速度(即ち、ロボットアーム2の手先部の速度)は、作業者が傍にいること、及び、作業者がケーブル類97を台車99の開口部991に収める動作を行うことを想定して、十分に遅く制限されている。
Subsequently, the operator places the cables 97 in the opening 991 of the carriage 99, operates the operation tool 34 provided on the end effector 3, and lowers the arm assembly 98 toward the carriage 99. The arm assembly 98 is placed on the carriage 99 by repeating the above. Here, the control device 6 receives the operation signal from the operation tool 34 and operates the robot arm 2 so as to lower the arm assembly 98 held by the end effector 3. Note that the descending speed of the end effector 3 (that is, the speed of the hand portion of the robot arm 2) is that the worker is nearby and that the worker moves the cables 97 into the opening 991 of the carriage 99. Assuming that, it is limited sufficiently late.
アームアセンブリ98が台車99に置かれると、制御装置6は、把持爪382を開くようにチャック装置38を動作させる。これにより、エンドエフェクタ3のベースユニット30とワーク固定治具31との連結が解除され、制御装置6は、次のアームアセンブリ98の取り付け作業を開始する。但し、先に、アームアセンブリ98をワーク固定治具31から取り外して、制御装置6が、ワークを保持していないエンドエフェクタ3を回収用パレット(図示略)へ搬送し、ここでベースユニット30とワーク固定治具31との連結を解除するようにロボットアーム2及びチャック装置38を動作させてもよい。
When the arm assembly 98 is placed on the carriage 99, the control device 6 operates the chuck device 38 so as to open the gripping claws 382. As a result, the connection between the base unit 30 of the end effector 3 and the workpiece fixing jig 31 is released, and the control device 6 starts the mounting operation of the next arm assembly 98. However, first, the arm assembly 98 is removed from the workpiece fixing jig 31, and the control device 6 transports the end effector 3 not holding the workpiece to a recovery pallet (not shown). The robot arm 2 and the chuck device 38 may be operated so as to release the connection with the workpiece fixing jig 31.
以上に説明したように、本実施形態のエンドエフェクタ3は、ロボットアーム2の手先部と接続されるエンドエフェクタ側インターフェース32と、エンドエフェクタ側インターフェース32に接続されたベース35と、ベース35と連結されたワーク固定治具31と、ベース35に設けられた、ロボットアーム2の操作の入力を受け付ける操作具34とを備えることを特徴としている。なお、上記実施形態においては、エンドエフェクタ側インターフェース32とベース35は、間にフローティング機構33を介して間接的に接続されている。
As described above, the end effector 3 of the present embodiment is connected to the end effector side interface 32 connected to the hand portion of the robot arm 2, the base 35 connected to the end effector side interface 32, and the base 35. The workpiece fixing jig 31 and the operating tool 34 provided on the base 35 for receiving the input of the operation of the robot arm 2 are provided. In the above embodiment, the end effector side interface 32 and the base 35 are indirectly connected via the floating mechanism 33.
そして、本実施形態のワーク搬送装置1は、ロボットアーム2と、ロボットアーム2の手先部に装着された上記のエンドエフェクタ3と、ロボットアーム2の動作を制御する制御装置6とを備えることを特徴としている。
And the workpiece conveyance apparatus 1 of this embodiment is provided with the robot arm 2, the above-mentioned end effector 3 mounted on the hand portion of the robot arm 2, and the control device 6 that controls the operation of the robot arm 2. It is a feature.
上記エンドエフェクタ3及びワーク搬送装置1では、ロボットアーム2の操作の入力を受け付ける操作具34が、ワークを保持するエンドエフェクタ3に設けられている。このように、エンドエフェクタ3に保持されたワークと操作具34とが近接しているので、作業者はワーク及びその取付位置を視認しつつ操作具34を動かしてロボットアーム2を手動操作することができる。これにより、作業者はより確実にワークを取付位置へ位置決めすることができ、ロボットアーム2の手動操作の操作性の向上を実現することができる。
In the end effector 3 and the work transfer device 1, an operation tool 34 that receives an input of an operation of the robot arm 2 is provided in the end effector 3 that holds the work. Thus, since the work held by the end effector 3 and the operation tool 34 are close to each other, the operator manually operates the robot arm 2 by moving the operation tool 34 while visually recognizing the work and its mounting position. Can do. As a result, the operator can more reliably position the workpiece at the mounting position, and the operability of manual operation of the robot arm 2 can be improved.
なお、上記ワーク搬送装置1では、ロボットアーム2の手先部とエンドエフェクタ3とが自動交換装置4を介して着脱可能に接続されており、操作具34と制御装置6とが自動交換装置4及び配線を介して電気的に接続されている。
In the workpiece transfer device 1, the hand portion of the robot arm 2 and the end effector 3 are detachably connected via the automatic changer 4, and the operation tool 34 and the control device 6 are connected to the automatic changer 4 and It is electrically connected via wiring.
これにより、自動交換装置4によって、ロボットアーム2の手先部にエンドエフェクタ3が装着されると、操作具34が制御装置6と自動的に電気的に接続される。
Thus, when the end effector 3 is attached to the hand portion of the robot arm 2 by the automatic exchange device 4, the operation tool 34 is automatically electrically connected to the control device 6.
また、本実施形態のエンドエフェクタ3は、ベース35に作業者が握るグリップ36が設けられており、エンドエフェクタ側インターフェース32とベース35とを所定の範囲内で相対的に移動可能に連結するフローティング機構33を更に備えている。
In addition, the end effector 3 of the present embodiment is provided with a grip 36 that is gripped by an operator on the base 35, and is connected to the end effector side interface 32 and the base 35 so as to be relatively movable within a predetermined range. A mechanism 33 is further provided.
上記のフローティング機構33により、ベース35に外力を与えることによって当該ベース35(及び、これに連結されたワーク固定治具31)をエンドエフェクタ側インターフェース32に対して相対的に動かすことができる。そして、作業者がワークを保持しているワーク固定治具31を直接的に動かすことができるので、作業者はワークの位置決めを直感的に行うことができる。
By applying an external force to the base 35 by the floating mechanism 33, the base 35 (and the work fixing jig 31 coupled thereto) can be moved relative to the end effector side interface 32. Since the operator can directly move the workpiece fixing jig 31 holding the workpiece, the operator can intuitively position the workpiece.
また、本実施形態のエンドエフェクタ3は、ベース35とワーク固定治具31とを着脱可能に連結する連結機構を、更に備えている。本実施形態において、上記連結機構が、ベース35に固定されたチャック装置38と、ワーク固定治具31に設けられた、チャック装置38の把持爪382が係止可能な係止部であるフランジ313とを有する。
Further, the end effector 3 of the present embodiment further includes a connection mechanism that removably connects the base 35 and the workpiece fixing jig 31. In this embodiment, the coupling mechanism includes a chuck device 38 fixed to the base 35 and a flange 313 which is a locking portion provided on the workpiece fixing jig 31 and capable of locking the gripping claws 382 of the chuck device 38. And have.
このように、ベース35を含むベースユニット30に対し、ワーク固定治具31が着脱可能であるので、一つのベースユニット30に対し、複数のワーク固定治具31を用いて作業を行うことができる。ワーク固定治具31はアクチュエータを搭載していないことから、比較的安価に製造可能である。また、ワーク固定治具31は、ベースユニット30と連結が解除された状態においても、ワークを固定するワーク固定治具(又は、治具型パレット)として利用することができる。そして、予めワーク固定治具31にワークを保持させて作業スタンバイさせれば、ワークの取り付けや搬送作業に要する時間を短縮し、生産効率を高めることができる。
Thus, since the workpiece fixing jig 31 can be attached to and detached from the base unit 30 including the base 35, it is possible to work on a single base unit 30 using a plurality of workpiece fixing jigs 31. . Since the workpiece fixing jig 31 is not mounted with an actuator, it can be manufactured at a relatively low cost. In addition, the workpiece fixing jig 31 can be used as a workpiece fixing jig (or a jig-type pallet) that fixes the workpiece even when the connection with the base unit 30 is released. Then, if the work is held in the work fixing jig 31 in advance and put into operation standby, the time required for the work attachment and transport work can be shortened and the production efficiency can be increased.
〔第2実施形態〕
次に、本発明の第2実施形態に係るワーク搬送装置1について説明する。図5は本発明の第2実施形態に係るワーク搬送装置1のロボットアーム2の手先部とワーク搬送用エンドエフェクタ3との構成を示す図、図6は図5のVI-VI矢視図、図7は第2実施形態に係るワーク搬送装置1の制御系統の構成を示すブロック図、図8は作業者がワーク搬送用エンドエフェクタ3に保持されたワークの位置合わせをしている様子を示す図である。なお、これらの図において、前述の第1実施形態と同一又は類似の部材には同一の符号を付す。 [Second Embodiment]
Next, the workpiece conveyance apparatus 1 which concerns on 2nd Embodiment of this invention is demonstrated. FIG. 5 is a view showing the configuration of the hand portion of therobot arm 2 and the work transfer end effector 3 of the work transfer device 1 according to the second embodiment of the present invention, and FIG. 6 is a view taken along arrows VI-VI in FIG. FIG. 7 is a block diagram showing a configuration of a control system of the work transfer device 1 according to the second embodiment, and FIG. 8 shows a state in which an operator aligns a work held by the work transfer end effector 3. FIG. In these drawings, the same or similar members as those in the first embodiment are denoted by the same reference numerals.
次に、本発明の第2実施形態に係るワーク搬送装置1について説明する。図5は本発明の第2実施形態に係るワーク搬送装置1のロボットアーム2の手先部とワーク搬送用エンドエフェクタ3との構成を示す図、図6は図5のVI-VI矢視図、図7は第2実施形態に係るワーク搬送装置1の制御系統の構成を示すブロック図、図8は作業者がワーク搬送用エンドエフェクタ3に保持されたワークの位置合わせをしている様子を示す図である。なお、これらの図において、前述の第1実施形態と同一又は類似の部材には同一の符号を付す。 [Second Embodiment]
Next, the workpiece conveyance apparatus 1 which concerns on 2nd Embodiment of this invention is demonstrated. FIG. 5 is a view showing the configuration of the hand portion of the
前述の第1実施形態に係るワーク搬送装置1では、エンドエフェクタ3のベースユニット30とワーク固定治具31とが着脱可能に連結されているのに対し、本実施形態に係るワーク搬送装置1では、エンドエフェクタ3のベースユニット30にワーク固定治具31(より詳細には、治具ベース311)が固定されている点で主に相違する。この相違点を除き、第1及び第2の両実施形態に係るワーク搬送装置1は実質的に同一又は相似する構成を有する。そこで、以下では、エンドエフェクタ3について詳細に説明し、余の構成、作用、及び効果に係る説明を省略する。
In the workpiece transfer apparatus 1 according to the first embodiment described above, the base unit 30 of the end effector 3 and the workpiece fixing jig 31 are detachably connected, whereas in the workpiece transfer apparatus 1 according to the present embodiment, This is mainly different in that a workpiece fixing jig 31 (more specifically, a jig base 311) is fixed to the base unit 30 of the end effector 3. Except for this difference, the workpiece transfer apparatus 1 according to both the first and second embodiments has substantially the same or similar configuration. Therefore, in the following, the end effector 3 will be described in detail, and the description of the remaining configuration, operation, and effect will be omitted.
図5及び図6に示すように、本実施形態に係るエンドエフェクタ3は、エンドエフェクタ3は、ロボットアーム2の手先部に装着されるベースユニット30と、ベースユニット30に着脱可能に連結されるワーク固定治具31とから構成されている。本実施形態では、ベースユニット30にワーク固定治具31が一体的に組み付けられている。つまり、ベースユニット30とワーク固定治具31との間にはチャック装置38は設けられていない。そのため、図7に示すように、本実施形態に係るワーク搬送装置1の制御系統は、制御装置6と、これに電気的に接続されたロボットアーム2、自動交換装置4、及び操作具34とを備えている。また、本実施形態に係るエンドエフェクタ3は、ベースユニット30とワーク固定治具31の連結機構としてのチャック装置38を備えないことから、第1実施形態に係るエンドエフェクタ3と比較して構造が単純となり、また、コストを削減することができる。
As shown in FIGS. 5 and 6, the end effector 3 according to the present embodiment is detachably coupled to the base unit 30, which is attached to the hand portion of the robot arm 2, and to the base unit 30. It is comprised from the workpiece fixing jig 31. FIG. In the present embodiment, the workpiece fixing jig 31 is integrally assembled with the base unit 30. That is, the chuck device 38 is not provided between the base unit 30 and the workpiece fixing jig 31. Therefore, as shown in FIG. 7, the control system of the work transfer device 1 according to the present embodiment includes a control device 6, a robot arm 2, an automatic exchange device 4, and an operation tool 34 that are electrically connected to the control device 6. It has. Further, since the end effector 3 according to the present embodiment does not include the chuck device 38 as a coupling mechanism for the base unit 30 and the workpiece fixing jig 31, the structure is compared with the end effector 3 according to the first embodiment. It becomes simple and the cost can be reduced.
ベースユニット30は、エンドエフェクタ側インターフェース32と、ベース35と、ベース35とエンドエフェクタ側インターフェース32とを連結するフローティング機構33と、ベース35に設けられた操作具34とを備えている。ベース35には、ベース35には、作業者が握るためのグリップ36が2箇所に設けられている。
The base unit 30 includes an end effector side interface 32, a base 35, a floating mechanism 33 that connects the base 35 and the end effector side interface 32, and an operation tool 34 provided on the base 35. The base 35 is provided with two grips 36 for the operator to grip the base 35.
ワーク固定治具31は、アームアセンブリ98の両アーム982の上腕を拘束するバンド314を有し、バンド314はスペーサ315を介してベース35に締結固定されている。なお、スペーサ315はベース35に対するワークの相対位置を調整するものである。
The work fixing jig 31 has a band 314 that restrains the upper arms of both arms 982 of the arm assembly 98, and the band 314 is fastened and fixed to the base 35 via a spacer 315. The spacer 315 adjusts the relative position of the workpiece with respect to the base 35.
本実施形態では、アームアセンブリ98の両アーム982の上腕に対する下腕の動きと、支軸981に対する上腕の動きとを制限するために、追加のワーク固定治具である拘束具50が設けられている。拘束具50は、横桟501と縦桟502とが十字型に組まれたフレームである。横桟501の両端部には、アームアセンブリ98の両アーム982の下腕が締結固定されている。この横桟501によって、アームアセンブリ98の両アーム982の相対的な移動が制限されている。また、縦桟502は、横桟501とアームアセンブリ98の支軸981の孔(例えば、台車99に固定するための孔)とに挿通されている。この縦桟502によって、両アーム982と支軸981との相対的な移動が制限されている。上記の拘束具50は、ベース35と結合されていないが、ベース35と結合されていてもよい。
In the present embodiment, in order to restrict the movement of the lower arm with respect to the upper arm of both arms 982 of the arm assembly 98 and the movement of the upper arm with respect to the support shaft 981, a restraining tool 50 that is an additional work fixing jig is provided. Yes. The restraining tool 50 is a frame in which a horizontal beam 501 and a vertical beam 502 are assembled in a cross shape. The lower arms of both arms 982 of the arm assembly 98 are fastened and fixed to both ends of the horizontal rail 501. The horizontal rail 501 restricts the relative movement of both arms 982 of the arm assembly 98. The vertical beam 502 is inserted into the horizontal beam 501 and a hole (for example, a hole for fixing to the carriage 99) of the support shaft 981 of the arm assembly 98. The vertical beam 502 restricts relative movement between the arms 982 and the support shaft 981. The restraint 50 is not coupled to the base 35, but may be coupled to the base 35.
ここで、第2実施形態に係るワーク搬送装置1を用いて、アームアセンブリ98を台車99に取り付ける作業を行う場合の、ワーク搬送装置1の動作を説明する。
Here, the operation of the workpiece transfer apparatus 1 when performing the work of attaching the arm assembly 98 to the carriage 99 using the workpiece transfer apparatus 1 according to the second embodiment will be described.
アームアセンブリ98は、エンドエフェクタ3のワーク固定治具31に保持された状態で搬送用パレット(図示略)に収容されている。制御装置6は、搬送用パレットに収容されたアームアセンブリ98のうちの一つを保持しているエンドエフェクタ3をロボットアーム2の手先部に装着するように、ロボットアーム2を動作させる。詳細には、制御装置6は、先ず、ロボットアーム2に設けられた自動交換装置4の凸側ユニット4aを凹側ユニット4bの直上へ移動させ、次に、凸側ユニット4aを凹側ユニット4bへ向けて降下させるように、ロボットアーム2を動作させる。凹側ユニット4bに凸側ユニット4aが嵌合すると、制御装置6は、凹側ユニット4bに凸側ユニット4aとの接続がロックされるように、自動交換装置4(特に、プランジャ42)を動作させる。以上のようにして、ロボットアーム2の手先部にエンドエフェクタ3が装着される。
The arm assembly 98 is accommodated in a transfer pallet (not shown) while being held by the work fixing jig 31 of the end effector 3. The control device 6 operates the robot arm 2 so that the end effector 3 holding one of the arm assemblies 98 accommodated in the transfer pallet is attached to the hand portion of the robot arm 2. Specifically, the control device 6 first moves the convex side unit 4a of the automatic exchange device 4 provided in the robot arm 2 directly above the concave side unit 4b, and then moves the convex side unit 4a to the concave side unit 4b. The robot arm 2 is moved so as to be lowered toward. When the convex unit 4a is fitted into the concave unit 4b, the control device 6 operates the automatic exchange device 4 (particularly the plunger 42) so that the connection with the convex unit 4a is locked to the concave unit 4b. Let As described above, the end effector 3 is attached to the hand portion of the robot arm 2.
続いて、制御装置6は、エンドエフェクタ3に保持されたアームアセンブリ98を、作業領域に置かれた台車99の直上へ移動させるように、ロボットアーム2を動作させる。アームアセンブリ98が台車99の直上へ至ると、制御装置6はロボットアーム2を一旦安全停止させる。作業者はロボットアーム2が停止したことを確認してから作業領域に入る。作業者は、アームアセンブリ98から延びているケーブル類97などをアームアセンブリ98内の制御機器96と接続する。これらのケーブル類97は、台車99の上面に形成された開口部991から台車99の内部へ導かれている。
Subsequently, the control device 6 operates the robot arm 2 so that the arm assembly 98 held by the end effector 3 is moved directly above the carriage 99 placed in the work area. When the arm assembly 98 reaches directly above the carriage 99, the control device 6 temporarily stops the robot arm 2 safely. The operator enters the work area after confirming that the robot arm 2 has stopped. The operator connects cables 97 and the like extending from the arm assembly 98 to the control device 96 in the arm assembly 98. These cables 97 are led into the inside of the carriage 99 from an opening 991 formed on the upper surface of the carriage 99.
続いて、作業者は、図8に示すように、エンドエフェクタ3に設けられたグリップ36を握ってベース35に外力を加え、フローティング機構33によってベース35をエンドエフェクタ側インターフェース32に対し相対的に水平方向に移動させることにより、台車99に対するアームアセンブリ98の垂直方向及び回転位置の位置決めを行う。フローティング機構33がロックされることによって、アームアセンブリ98は位置決めされた位置に保持される。
Next, as shown in FIG. 8, the operator applies an external force to the base 35 by gripping the grip 36 provided on the end effector 3, and causes the base 35 to move relative to the end effector side interface 32 by the floating mechanism 33. By moving the arm assembly 98 in the horizontal direction, the arm assembly 98 is positioned in the vertical direction and the rotational position with respect to the carriage 99. As the floating mechanism 33 is locked, the arm assembly 98 is held in the positioned position.
続いて、作業者は、ケーブル類97を台車99の開口部991に収めることと、エンドエフェクタ3に設けられた操作具34を操作して、アームアセンブリ98を台車99に向けて降下させることとを繰り返して、アームアセンブリ98を台車99に載置する。ここで、制御装置6は、操作具34からの操作信号を受け付けて、エンドエフェクタ3に保持されたアームアセンブリ98を降下させるように、ロボットアーム2を動作させる。
Subsequently, the operator places the cables 97 in the opening 991 of the carriage 99, operates the operation tool 34 provided on the end effector 3, and lowers the arm assembly 98 toward the carriage 99. The arm assembly 98 is placed on the carriage 99 by repeating the above. Here, the control device 6 receives the operation signal from the operation tool 34 and operates the robot arm 2 so as to lower the arm assembly 98 held by the end effector 3.
アームアセンブリ98が台車99に置かれると、制御装置6は、凹側ユニット4bと凸側ユニット4aとの接続ロックが解除されるように、自動交換装置4(特に、プランジャ42)を動作させる。これにより、ロボットアーム2とエンドエフェクタ3との接続が解除され、制御装置6は、次のアームアセンブリ98の取り付け作業を開始する。但し、先に、アームアセンブリ98をエンドエフェクタ3から取り外して、制御装置6が、ワークを保持していないエンドエフェクタ3を回収用パレット(図示略)へ搬送し、ここでロボットアーム2とエンドエフェクタ3との接続を解除するようにロボットアーム2を動作させてもよい。
When the arm assembly 98 is placed on the carriage 99, the control device 6 operates the automatic exchange device 4 (particularly, the plunger 42) so that the connection lock between the concave unit 4b and the convex unit 4a is released. As a result, the connection between the robot arm 2 and the end effector 3 is released, and the control device 6 starts the mounting operation of the next arm assembly 98. However, first, the arm assembly 98 is removed from the end effector 3, and the control device 6 transports the end effector 3 not holding the workpiece to a recovery pallet (not shown), where the robot arm 2 and the end effector are transported. The robot arm 2 may be operated so as to release the connection with the robot 3.
以上に本発明の好適な実施の形態を説明した。上記説明から、当業者にとっては、本発明の多くの改良や他の実施形態が明らかである。従って、上記説明は、例示としてのみ解釈されるべきであり、本発明を実行する最良の態様を当業者に教示する目的で提供されたものである。本発明の精神を逸脱することなく、その構造及び/又は機能の詳細を実質的に変更できる。
The preferred embodiment of the present invention has been described above. From the foregoing description, many modifications and other embodiments of the present invention are obvious to one skilled in the art. Accordingly, the foregoing description should be construed as illustrative only and is provided for the purpose of teaching those skilled in the art the best mode of carrying out the invention. The details of the structure and / or function may be substantially changed without departing from the spirit of the invention.
1 :ワーク搬送装置
2 :ロボットアーム
20 :基台
21~25 :リンク
26 :アーム側インターフェース
3 :ワーク搬送用エンドエフェクタ
30 :ベースユニット
31 :ワーク固定治具
311 :治具ベース
312 :治具フレーム
313 :フランジ(係止部の一例)
314 :バンド
315 :スペーサ
32 :エンドエフェクタ側インターフェース
33 :フローティング機構
331 :基部
332 :天板
34 :操作具
35 :ベース
36 :グリップ
38 :チャック装置(連結機構の一例)
4 :自動交換装置
4a :凸側ユニット
4b :凹側ユニット
41 :嵌合凸部
42 :プランジャ
43 :位置決めピン
44 :電気カップリング
46 :嵌合凹部
47 :プランジャ溝
48 :位置決め穴
49 :電気カップリング
6 :制御装置
50 :拘束具
96 :制御機器
97 :ケーブル類
98 :アームアセンブリ
99 :台車
991 :開口部 1: Work transfer device 2: Robot arm 20:Bases 21 to 25: Link 26: Arm side interface 3: End effector for work transfer 30: Base unit 31: Work fixing jig 311: Jig base 312: Jig frame 313: Flange (an example of a locking part)
314: Band 315: Spacer 32: End effector side interface 33: Floating mechanism 331: Base 332: Top plate 34: Operating tool 35: Base 36: Grip 38: Chuck device (an example of a coupling mechanism)
4:Automatic changer 4a: Convex side unit 4b: Concave side unit 41: Fitting convex part 42: Plunger 43: Positioning pin 44: Electric coupling 46: Fitting concave part 47: Plunger groove 48: Positioning hole 49: Electric cup Ring 6: Control device 50: Restraint device 96: Control device 97: Cables 98: Arm assembly 99: Cart 991: Opening
2 :ロボットアーム
20 :基台
21~25 :リンク
26 :アーム側インターフェース
3 :ワーク搬送用エンドエフェクタ
30 :ベースユニット
31 :ワーク固定治具
311 :治具ベース
312 :治具フレーム
313 :フランジ(係止部の一例)
314 :バンド
315 :スペーサ
32 :エンドエフェクタ側インターフェース
33 :フローティング機構
331 :基部
332 :天板
34 :操作具
35 :ベース
36 :グリップ
38 :チャック装置(連結機構の一例)
4 :自動交換装置
4a :凸側ユニット
4b :凹側ユニット
41 :嵌合凸部
42 :プランジャ
43 :位置決めピン
44 :電気カップリング
46 :嵌合凹部
47 :プランジャ溝
48 :位置決め穴
49 :電気カップリング
6 :制御装置
50 :拘束具
96 :制御機器
97 :ケーブル類
98 :アームアセンブリ
99 :台車
991 :開口部 1: Work transfer device 2: Robot arm 20:
314: Band 315: Spacer 32: End effector side interface 33: Floating mechanism 331: Base 332: Top plate 34: Operating tool 35: Base 36: Grip 38: Chuck device (an example of a coupling mechanism)
4:
Claims (6)
- ロボットアームに装着されるワーク搬送用エンドエフェクタであって、
前記ロボットアームの手先部と接続されるインターフェースと、
前記インターフェースに接続されたベースと、
前記ベースに連結されたワーク固定治具と、
前記ベースに設けられた、前記ロボットアームの操作の入力を受け付ける操作具と、
を備えるワーク搬送用エンドエフェクタ。 An end effector for workpiece transfer attached to a robot arm,
An interface connected to the hand portion of the robot arm;
A base connected to the interface;
A workpiece fixing jig connected to the base;
An operating tool provided on the base for receiving an input of an operation of the robot arm;
An end effector for workpiece conveyance comprising: - 前記ベースに作業者が握るグリップが設けられており、
前記インターフェースと前記ベースとを所定の範囲内で相対的に移動可能に連結するフローティング機構を更に備える、
請求項1に記載のワーク搬送用エンドエフェクタ。 The base is provided with a grip gripped by an operator,
A floating mechanism for connecting the interface and the base so as to be relatively movable within a predetermined range;
The end effector for workpiece conveyance according to claim 1. - 前記ベースと前記ワーク固定治具とを着脱可能に連結する連結機構を、更に備える、
請求項1又は2に記載のワーク搬送用エンドエフェクタ。 A connection mechanism for detachably connecting the base and the workpiece fixing jig;
The work effector end effector according to claim 1 or 2. - 前記連結機構が、前記ベースに固定されたチャック装置と、前記ワーク固定治具に設けられた、前記チャック装置の把持爪が係止可能な係止部とを有する、
請求項3に記載のワーク搬送用エンドエフェクタ。 The coupling mechanism includes a chuck device fixed to the base, and a locking portion provided on the workpiece fixing jig and capable of locking a gripping claw of the chuck device.
The work effector end effector according to claim 3. - ロボットアームと、
前記ロボットアームの手先部に装着された請求項1~4のいずれか一項に記載のワーク搬送用エンドエフェクタと、
前記ロボットアームの動作を制御する制御装置とを備える、
ワーク搬送装置。 A robot arm,
The work transfer end effector according to any one of claims 1 to 4, which is attached to a hand portion of the robot arm;
A control device for controlling the operation of the robot arm,
Work transfer device. - 前記ロボットアームの手先部と前記ワーク搬送用エンドエフェクタとが自動交換装置を介して着脱可能に接続されており、前記操作具と前記制御装置とが前記自動交換装置及び配線を介して電気的に接続される、
請求項5に記載のワーク搬送装置。 The hand part of the robot arm and the work effector end effector are detachably connected via an automatic changer, and the operation tool and the controller are electrically connected via the automatic changer and wiring. Connected,
The workpiece transfer apparatus according to claim 5.
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JP2021177538A (en) * | 2020-05-07 | 2021-11-11 | ▲たい▼昇科技股▲分▼有限公司 | Automatic replacement mechanism for conveyance holding jig |
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CN109789558A (en) | 2019-05-21 |
JP2018058169A (en) | 2018-04-12 |
CN109789558B (en) | 2022-06-14 |
JP6864454B2 (en) | 2021-04-28 |
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