WO2018062388A1 - Absorbent article - Google Patents

Absorbent article Download PDF

Info

Publication number
WO2018062388A1
WO2018062388A1 PCT/JP2017/035220 JP2017035220W WO2018062388A1 WO 2018062388 A1 WO2018062388 A1 WO 2018062388A1 JP 2017035220 W JP2017035220 W JP 2017035220W WO 2018062388 A1 WO2018062388 A1 WO 2018062388A1
Authority
WO
WIPO (PCT)
Prior art keywords
superabsorbent polymer
absorbent body
sheet
liquid
absorbent article
Prior art date
Application number
PCT/JP2017/035220
Other languages
French (fr)
Japanese (ja)
Inventor
恵 葭葉
Original Assignee
大王製紙株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 大王製紙株式会社 filed Critical 大王製紙株式会社
Publication of WO2018062388A1 publication Critical patent/WO2018062388A1/en

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/535Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad, e.g. core absorbent layers being of different sizes

Definitions

  • the present invention mainly relates to absorbent articles used in incontinence pads, sanitary napkins, cage sheets, medical pads, toiletries, disposable diapers, and the like, and has a laminated structure of a pile absorbent body and a polymer sheet.
  • the present invention relates to an absorbent article provided with an absorber.
  • an absorbent body is interposed between a liquid-impermeable back sheet such as a polyethylene sheet or a polyethylene sheet-laminated nonwoven fabric and a liquid-permeable surface sheet such as a nonwoven fabric or a liquid-permeable plastic sheet. It has been known.
  • the absorbent laminate has a first absorbent body and a second absorbent body from the top sheet side, and the first absorbent body includes a plurality of layers of sheet members between the sheet members. It has a water absorbent resin and is configured not to have pulp fibers, has an opening extending in the front-rear direction, the second absorbent body has a molded body containing a water absorbent resin and pulp fibers, and the molded body has Further, it is disclosed to use one having a groove or opening extending in the front-rear direction facing the opening of the first absorber.
  • the upper layer absorbent body located on the top sheet side and the lower layer absorbent body located on the back sheet side has an upper opening extending in the longitudinal direction
  • the lower layer absorber has a lower opening extending in the longitudinal direction
  • the upper opening and the lower opening are at least partially overlapped in the thickness direction
  • an absorbent article further comprising an SAP layer formed by disposing a plurality of superabsorbent polymers (SAP), wherein the SAP layer is formed on at least the left and right sides in the width direction of the lower opening.
  • a fiber assembly layer is disposed on the skin side of an absorbent body in which a superabsorbent polymer is disposed between an upper layer sheet and a lower layer sheet.
  • An absorbent article is disclosed in which the laminate is interposed between a liquid-permeable top sheet and a liquid-impervious back sheet.
  • the absorbent article described in Patent Document 1 since the first absorbent body made of a polymer sheet is arranged on the top sheet side, the content ratio of the superabsorbent resin on the skin side becomes high, and the swollen water-absorbing polymer There is a possibility that so-called “gel blocking” in which the gap between particles is extremely lowered occurs, and a desired water absorption force cannot be expressed. As a result, the penetration of the body fluid is inhibited by the binding between the water-absorbing polymer particles, and a phenomenon in which the body fluid in which the penetration is inhibited reversely flows out again can be seen.
  • Patent Document 3 described in paragraph [0070] of the specification, it is described that a slit is provided in the center in the width direction of the fiber assembly layer along the longitudinal direction and penetrating the front and back. Since the surface sheet is disposed so as to cover the upper part of the slit, the surface of the absorbent article is formed flat, and there is a problem that the body fluid is difficult to flow in and the absorption speed is reduced. Further, when the superabsorbent polymer is not blended in the upper fiber assembly layer, the liquid holding power of the fiber assembly layer is small, and the absorbed body fluid may be separated and return.
  • a main problem of the present invention is to provide an absorbent article that ensures a sufficient amount of absorption while being thin, and quickly diffuses body fluids to increase absorption speed and suppress reversal.
  • an absorbent article in which an absorbent body is interposed between a liquid-permeable top sheet and a liquid-impervious back sheet,
  • the absorber is disposed adjacent to the non-skin side of the upper absorbent body composed of pulp and a superabsorbent polymer and the upper absorbent body, and the superabsorbent polymer is disposed between the two layers of sheets. It consists of a lower layer absorber, An opening extending in the longitudinal direction is formed in the upper-layer absorbent body, and a groove is formed on the skin contact surface side of the absorbent article so that the liquid-permeable surface sheet is recessed in the opening.
  • a featured absorbent article is provided.
  • an upper layer absorber made of pulp and a superabsorbent polymer, and a non-skin side of the upper layer absorber are disposed adjacent to each other, and a superabsorbent between the nonwoven fabric sheets.
  • positioned is used. Therefore, by providing the lower layer absorber made of a polymer sheet, a sufficient amount of absorption can be secured while being thin.
  • the superabsorbent polymer is also contained in the upper-layer absorbent body, the problem that the liquid is difficult to be retained when it is made of only pulp can be solved.
  • an opening extending in the longitudinal direction is formed in the upper absorbent body, and a groove is formed on the skin contact surface side of the absorbent article by recessing the liquid-permeable surface sheet into the opening. . Therefore, the upper layer absorbent can be quickly absorbed while diffusing body fluid in the longitudinal direction along the concave groove, and can be absorbed and retained by the superabsorbent polymer of the lower layer absorbent.
  • the upper layer absorbent body made of pulp and superabsorbent polymer is provided on the skin side of the lower layer absorbent body made of the polymer sheet, the body fluid absorbed and retained by the lower layer absorbent is separated and returns to the skin side. Is suppressed.
  • the absorbent article according to claim 1 wherein one groove is formed at the center in the width direction or a plurality of grooves are formed apart from each other in the width direction.
  • only one concave groove may be formed at the center in the width direction, or a plurality of grooves may be formed apart in the width direction.
  • the groove is arranged in a pattern arranged at least in the center in the width direction of the absorbent article, the body fluid can easily flow into the groove, and the diffusion of the body fluid along the groove is promoted. Therefore, it is preferable.
  • the lower layer absorbent body includes a plurality of superabsorbent polymers in which the non-woven fabric sheets are joined to each other by a joining portion and surrounded by the joining portion, and the superabsorbent polymer is enclosed therein.
  • the section between the adjacent superabsorbent polymer arrangement regions, which are partitioned into polymer arrangement regions, is a flow path portion that is relatively recessed from the superabsorbent polymer arrangement region.
  • the lower layer absorber is partitioned into a plurality of superabsorbent polymer arrangement regions, and a channel portion that is relatively recessed between adjacent superabsorbent polymer arrangement regions. Is used. As a result, the body fluid easily diffuses through the flow path portion, so that the reversal due to gel blocking can be prevented and the body fluid can be efficiently absorbed into the lower layer absorbent body.
  • the concave groove by forming a high pressure portion with a predetermined pattern on the bottom surface of the concave groove, the concave groove can be prevented from being crushed when subjected to leg pressure from both sides in the width direction during mounting. Body fluid can be quickly diffused in the longitudinal direction along the high-pressure portion.
  • FIG. 3 is a view taken along the line III-III in FIG. 1.
  • the upper-layer absorber 20 is shown, (A) is a plan view, and (B) is a view taken along the line BB of (A).
  • the lower layer absorber 22 is shown, (A) is a plan view, and (B) is a view taken along the line BB of (A). It is a cross-sectional view of the incontinence pad 1 at the time of liquid absorption. It is an enlarged plan view of the lower layer absorber 22 showing the flow of body fluid.
  • an incontinence pad 1 includes a liquid-impervious back sheet 2 made of a polyethylene sheet and the like, a liquid-permeable front sheet 3 that allows urine to permeate quickly, and the like.
  • the skin 4 in a predetermined section in the longitudinal direction so that the absorbent body 4 interposed between the two sheets 2 and 3 and the substantially lateral edge of the absorbent body 4 as a standing base end and at least the body fluid discharge site H are included.
  • the impervious edge is the impermeable portion.
  • the outer edges of the liquid back sheet 2 and the liquid permeable surface sheet 3 are joined by an adhesive such as hot melt or an adhesive means such as heat seal, and the side edges of the liquid back sheet 2 and the liquid permeable surface sheet 3 extend laterally from the absorbent body 4.
  • the liquid-impermeable back surface The Doo 2 and the side nonwoven fabric 7 are bonded by adhesive means such as adhesive or heat sealing, such as a hot melt. If necessary, a hydrophilic second sheet (not shown) can be disposed between the liquid-permeable surface sheet 3 and the absorber 4.
  • the liquid-impervious back sheet 2 is made of a sheet material having at least water-impervious properties such as polyethylene and polypropylene, but in addition to this, a non-woven sheet after securing a substantially liquid-impervious property through a waterproof film.
  • a liquid-impervious back sheet is composed of the waterproof film and the nonwoven fabric.
  • those having moisture permeability tend to be suitably used from the viewpoint of preventing stuffiness.
  • the water- and moisture-permeable sheet material is a microporous material obtained by melting and kneading an inorganic filler in an olefin-based resin such as polyethylene or polypropylene to form a sheet, and then stretching in a uniaxial or biaxial direction.
  • a sheet is preferably used.
  • the liquid-permeable surface sheet 3 is preferably a porous or non-porous nonwoven fabric or a porous plastic sheet.
  • the material fibers constituting the nonwoven fabric include synthetic fibers such as polyethylene or polypropylene, synthetic fibers such as polyester and polyamide, recycled fibers such as rayon and cupra, and natural fibers such as cotton.
  • a nonwoven fabric obtained by an appropriate processing method such as a lace method, a spun bond method, a thermal bond method, a melt blown method, or a needle punch method can be used. Among these processing methods, the spunlace method is excellent in terms of flexibility and drapeability, and the thermal bond method is excellent in terms of being bulky and soft.
  • Side nonwoven fabrics 7 and 7 are provided on both sides of the surface of the incontinence pad 1 along the longitudinal direction and over the entire length of the incontinence pad 1, and the outer portions of the side nonwoven fabrics 7 and 7 extend laterally.
  • the liquid-impermeable back sheet 2 is laterally extended, and the side nonwoven fabric 7 portion and the liquid-impermeable back sheet 2 portion that are extended to the side are formed by a hot melt adhesive or the like. Joined to form side flaps.
  • a water-repellent treated nonwoven fabric or a hydrophilic treated nonwoven fabric can be used from the viewpoint of important functions. For example, if importance is placed on functions such as preventing the penetration of urine, etc. or enhancing the feeling of touch, such as SSMS, SMS, and SMMS coated with a silicon-based, paraffin-based, alkylchromic chloride-based water repellent, etc.
  • a water-repellent non-woven fabric It is desirable to use a water-repellent non-woven fabric, and if importance is attached to the absorbability of body fluids, a method of polymerizing a compound having a hydrophilic group, such as an oxidation product of polyethylene glycol, in the synthetic fiber production process, Treating with metal salt such as stannic, partially dissolving the surface to make it porous and making the synthetic fiber swell or porous by applying a metal hydroxide, etc., applying capillary action to impart hydrophilicity It is desirable to use a hydrophilic treated nonwoven fabric. As this side nonwoven fabric 7, what was formed by a proper processing method using natural fiber, synthetic fiber, regenerated fiber, etc. as a raw material can be used.
  • a hydrophilic group such as an oxidation product of polyethylene glycol
  • the side nonwoven fabrics 7 and 7 are appropriately folded, and a pair of left and right inner solid gathers 10 and 10 that stand on the skin side with the position near the side edge of the absorbent body 4 as a standing base end, and the inner side relatively
  • a pair of left and right outer three-dimensional gathers 11 standing on the skin side formed by the liquid-impervious back sheet 2 and the side nonwoven fabric 7 that are located outside the three-dimensional gather 10 and extend laterally from the absorbent body 4, 11 is a three-dimensional gather BS having a double gather structure.
  • the three-dimensional gather BS may have a single gather structure including only the inner three-dimensional gather 10 or the outer three-dimensional gather 11, or a three-dimensional gather standing up on the skin side simply by disposing the side nonwoven fabric 7. You may make it not form.
  • the side nonwoven fabric 7 is folded back on both sides in the width direction toward the back side of the pad.
  • one or a plurality of double sheet portions 7a and 7b are formed on the outer side, and both ends or appropriate positions in the longitudinal direction are fixed inside the double sheet portion 7a on the inner side in the width direction.
  • One or a plurality of thread elastic elastic members 12 are arranged in the double sheet portion 7b on the outer side in the width direction, and two appropriate positions in the longitudinal direction are fixed.
  • the base end portion of the double sheet portion 7 b on the outer side in the width direction extending laterally from the absorbent body 4.
  • the inner solid gathers 10 standing on the skin side are formed by the double sheet portion 7a on the inner side in the width direction, and the skin is formed by the double sheet portion 7b on the outer side in the width direction.
  • An outer three-dimensional gather 11 standing on the side is formed. As shown in FIG.
  • the side nonwoven fabric 7 is not provided with the elastic elastic members 12 and 13 at both ends in the longitudinal direction of the pad, and the double sheet portion 7a on the inner side in the width direction is hot. It is joined to the absorber 4 side by a melt adhesive or the like.
  • the absorbent body 4 is disposed adjacent to the non-skin side of the upper layer absorbent body 20 made of absorbent fibers such as fluffy pulp and the superabsorbent polymer 21, and the upper layer absorbent body 20, and the skin side.
  • the planar shape is a substantially oblong shape that is long in the longitudinal direction of the pad.
  • the upper layer absorbent body 20 is a piled fiber absorbent body made of piled and superabsorbent polymer 21 by piled fiber. Thereby, the body fluid is quickly absorbed by the upper layer absorber 20 and the inside of the upper layer absorber 20 is easily diffused.
  • the superabsorbent polymer 21 is, for example, granular powder and is dispersed and mixed in the pulp constituting the upper layer absorbent body 20.
  • Examples of the pulp constituting the upper-layer absorbent body 20 include those made of cellulose fibers such as chemical pulp and dissolved pulp obtained from wood, and artificial cellulose fibers such as rayon and acetate.
  • the fiber length is longer than that of hardwood pulp.
  • Softwood pulp is preferably used in terms of function and price.
  • the absorbent body 4 or the upper layer absorbent body 20 is surrounded by the encapsulating sheet, as a result, the encapsulating sheet is interposed between the liquid-permeable surface sheet 3 and the absorbent body 4, A body fluid is quickly diffused by the encapsulating sheet having excellent absorbability, and reversion of urine and the like is prevented.
  • the basis weight of the pulp is 150 g / m 2 to 400 g / m 2 , preferably 160 g / m 2 to 280 g / m 2 .
  • Examples of the superabsorbent polymers 21 and 25 include polyacrylate crosslinked products, self-crosslinked polyacrylates, saponified products of crosslinked acrylate-vinyl acetate copolymers, and isobutylene / maleic anhydride copolymers.
  • Examples include cross-linked products, cross-linked polysulfonate salts, and partially cross-linked water-swellable polymers such as polyethylene oxide and polyacrylamide. Among these, those based on acrylic acid or acrylate that are excellent in water absorption and water absorption speed are preferred.
  • the water-absorbing polymer having the water-absorbing performance can be adjusted in water absorption (absorption capacity) and water absorption speed by adjusting the crosslinking density and the crosslinking density gradient in the production process.
  • the basis weight of the polymer is 30 g / m 2 to 300 g / m 2 , preferably 150 g / m 2 to 250 g / m 2 .
  • the upper absorbent body 20 always contains the superabsorbent polymer 21.
  • the liquid retention in the upper layer absorbent body 20 is lowered, the amount of reversion is increased, and the absorption speed is decreased, which is not preferable.
  • synthetic fibers may be mixed in the upper layer absorbent body 20.
  • synthetic fiber for example, polyolefins such as polyethylene or polypropylene, polyesters such as polyethylene terephthalate and polybutylene terephthalate, polyamides such as nylon, and copolymers thereof can be used. It may be a mixture.
  • a composite fiber such as a core-sheath fiber, a side-by-side fiber, or a split fiber having a fiber having a high melting point as a core and a fiber having a low melting point as a sheath can be used.
  • hydrophobic fiber it is desirable to use a synthetic fiber that has been surface-treated with a hydrophilizing agent so as to have an affinity for body fluids.
  • the lower absorbent body 22 is a so-called polymer sheet or SAP sheet in which a superabsorbent polymer 21 is disposed between two layers of sheets, and the speed of liquid absorption is inferior to that of the upper absorbent body 20.
  • the liquid absorption amount has remarkably excellent properties.
  • a porous nonwoven fabric or a non-porous hydrophilic nonwoven fabric or a porous plastic sheet is used as the raw material fibers constituting the nonwoven fabric.
  • synthetic fibers such as olefins such as polyethylene or polypropylene, polyesters, and polyamides, recycled fibers such as rayon and cupra, cotton Natural fibers such as
  • the processing method of the said nonwoven fabric is not ask
  • the opening diameter of the porous plastic sheet is preferably smaller than the outer shape of the superabsorbent polymer 25 in order to prevent the superabsorbent polymer 25 from falling off.
  • the lower layer sheet 24 it is possible to use a sheet material having water shielding properties in addition to a perforated or non-porous nonwoven fabric or a porous plastic sheet.
  • the method of processing the nonwoven fabric is not limited. However, in order to prevent the superabsorbent polymer 25 from falling off, the fiber density of the obtained product such as the spunbond method, the melt blown method, and the needle punch method is large. It is preferable to use the processing method.
  • the opening diameter of the porous plastic sheet is preferably smaller than the outer shape of the superabsorbent polymer 25 in order to prevent the superabsorbent polymer 25 from falling off.
  • the water-impervious sheet material the same material as the liquid-impermeable back sheet 2 can be used.
  • an opening 26 extending in the longitudinal direction is formed in the upper layer absorbent body 20, and a concave formed by recessing the liquid-permeable surface sheet 3 into the opening 26 on the skin contact surface side of the incontinence pad 1.
  • a groove 27 is formed.
  • the opening 26 is a space portion penetrating the front and back of the upper layer absorbent body 20, and is provided in a region including the body fluid discharge portion H of the wearer.
  • one opening 26 is provided along the longitudinal direction at the center of the upper absorbent body 20 in the width direction.
  • the width C of the opening 26 is 10 to 30 mm, preferably 15 to 20 mm
  • the length D is 80 to 200 mm, preferably 100 to 150 mm.
  • one opening 26 is formed at the center in the width direction, but a plurality of openings 26 may be formed apart from each other in the width direction.
  • the body fluid discharged from the body fluid discharge portion is more likely to flow into the groove 27 when the pattern is formed with the opening 26 disposed in the center in the width direction. This is preferable because the flow of the water is promoted.
  • the opening 26 is provided only in the upper absorber 20 and is not provided in the lower absorber 22. For this reason, the liquid-permeable surface sheet 3 is joined to the upper layer sheet 23 of the lower layer absorbent body 22 at the bottom surface of the opening 26 in a state where the concave grooves 27 are formed.
  • the absorbent body 4 and the liquid-permeable surface sheet 3 are laminated, and the opening 26 is embossed by squeezing from the outer surface side of the liquid-permeable surface sheet 3.
  • the liquid surface sheet 3 is recessed in the opening 26.
  • the high pressure portion may be provided in a predetermined pattern on the bottom surface of the concave groove 27.
  • FIG. 1 shows, a wavy curve, a zigzag line, etc. which repeatedly reciprocate between the one side edge 27a and the other side edge 27b of the ditch
  • any material can be used as long as it has a structure in which the superabsorbent polymer 25 is disposed between the upper layer sheet 23 and the lower layer sheet 24, as shown in FIG.
  • the upper layer sheet 23 and the lower layer sheet 24 are joined by the joint portion 30, surrounded by the joint portion 30, and a plurality of superabsorbent polymer arrangement regions 31, 31 in which the superabsorbent polymer 25 is enclosed.
  • ... which is configured to be a flow path portion 32 in which the skin side surface is relatively recessed from the superabsorbent polymer arrangement region 31 between the superabsorbent polymer arrangement regions 31 and 31 adjacent to each other.
  • the flow path portion 32 has a lower protrusion height toward the skin than the superabsorbent polymer arrangement region 31 because the superabsorbent polymer 25 does not exist or is present at a lower basis weight than the superabsorbent polymer arrangement region 31.
  • the depressed portion is suppressed and formed continuously in the surface direction of the lower layer absorber 22.
  • the flow path portion 32 clearly forms a relatively depressed state because the superabsorbent polymer arrangement region 31 protrudes greatly toward the skin side.
  • the superabsorbent polymer arrangement region 31 bulges to the skin side by the superabsorbent polymer 25 in the superabsorbent polymer placement region 31, and the joint portion Since the flow path portion 32 is compressed to the non-skin side by 30, it is in a relatively depressed state.
  • the body fluid diffuses in the surface direction through the flow path portion 32 and is absorbed and held by the superabsorbent polymer 25 in the adjacent superabsorbent polymer arrangement region 31.
  • the superabsorbent polymer arrangement region 31 reliably absorbs and holds the body fluid.
  • the body fluid can easily flow between the upper layer absorbent body 20 and the lower layer absorbent body 22 through the flow path portion 32, and the diffusibility of the body fluid in the lower layer absorbent body 22 is improved. For this reason, even if gel blocking occurs in one superabsorbent polymer arrangement region 31, it diffuses through the flow path portion 32 and can be quickly absorbed by the other superabsorbent polymer arrangement region 31.
  • the basis weight of the superabsorbent polymer 25 in the superabsorbent polymer arrangement region 31 is 30 to 300 g / m 2 , preferably 150 to 250 g / m 2 .
  • gel blocking is unlikely to occur, the absorption performance of the superabsorbent polymer 25 is unlikely to deteriorate, and when the superabsorbent polymer 25 absorbs liquid and swells, the superabsorbent polymer arrangement region 31 protrudes to the skin side. The height becomes good, and the body fluid easily flows through the flow path portion 32 between the adjacent superabsorbent polymer arrangement regions 31 and 31.
  • the planar arrangement pattern of the superabsorbent polymer arrangement region 31 may be arranged in a regular lattice pattern so as to be aligned in the longitudinal direction and the width direction of the incontinence pad 1 as shown in FIG. They may be arranged in a staggered pattern.
  • the planar shape of the superabsorbent polymer arrangement region 31 may be a circle or a quadrangle, but it is preferable that the planar shape is a substantially elliptical shape that is long in the longitudinal direction of the incontinence pad 1 as shown in FIG.
  • the fluidity of the superabsorbent polymer 25 in the superabsorbent polymer arrangement region 31 is improved, and the absorption efficiency of body fluid can be improved while suppressing gel blocking.
  • the four places of the diagonal direction are the comparatively wide flow-path parts 32 enclosed by the superabsorbent polymer arrangement
  • the joint part 30 is a part joined by a hot melt adhesive, heat seal or ultrasonic seal.
  • the joint portion 30 is provided so as to surround the superabsorbent polymer arrangement region 31 and is provided in an intermittent pattern in which joint portions and non-joint portions are alternately arranged along the periphery of the superabsorbent polymer placement region 31. Is preferred.
  • the joint portion 30 is partly or wholly peeled off and communicates with the adjacent superabsorbent polymer arrangement region 31 or the channel portion 32. Is preferred. Thereby, the gel blocking in the super absorbent polymer arrangement
  • the lower layer absorber 22 includes the upper layer sheet 23 and the lower layer sheet 24 provided in a staggered arrangement. Are joined by a first joining portion 30a and second joining portions 30b, 30b provided at oblique intermediate positions connecting the first joining portions 30a, 30a, ... existing in the vertical and horizontal positions, and the first joining portion 30a.
  • a plurality of first defined regions surrounded by the first and second joint portions 30b and arranged in a regular lattice pattern along the longitudinal direction and the width direction of the incontinence pad 1 and having the superabsorbent polymer 25 enclosed therein (Superabsorbent polymer arrangement region 31) and a second defined region 33 which is located at the center of the four adjacent first defined regions and whose four oblique directions are surrounded by the second joint portion 30b.
  • the superabsorbent polymer 25 In the second defined region 33, a smaller amount of the superabsorbent polymer 25 than that in the first defined region (superabsorbent polymer arrangement region 31) is enclosed, or the superabsorbent polymer 25 is not interposed. It is considered as a polymer non-existence region.
  • the second defined area 33 is preferably formed with an area smaller than that of the first defined area (superabsorbent polymer arrangement area 31). As a result, the role of the second defining region 33 as the flow path portion 32 is clarified, and the fluidity of the body fluid is improved.
  • the first joint portions 30a arranged at the upper and lower ends of the first defined region (superabsorbent polymer placement region 31) are formed in a groove shape that is long in the left-right direction, and the first defined region (superabsorbent polymer)
  • the first joint portion 30a disposed at the left and right ends of the polymer placement region 31) is formed in a groove shape that is long in the vertical direction, and the second joint portion 30b is intermittent in the direction connecting the first joint portions 30a. It is preferable to form the dots.
  • the highly water-absorbing polymer 25 absorbs water and swells
  • the second joint portion 30b is easily peeled off, and the first defined region (superabsorbent polymer arrangement region 31) is changed to the second defined region 33.
  • the superabsorbent polymer 25 becomes easy to flow and gel blocking can be prevented.
  • the absorbent body 4 is composed of the upper layer absorbent body 20 made of pulp and the highly water-absorbing polymer 21 and the lower layer absorbent body 22 made of a polymer sheet, it is thin but is thin. A sufficient amount of absorption can be secured by the lower layer absorber 22. Moreover, since the superabsorbent polymer 21 is also contained in the upper layer absorbent body 20, it is possible to solve the problem that it is difficult to retain the liquid in the case of being made of only pulp.
  • an opening 26 extending in the longitudinal direction is formed in the upper-layer absorbent body 20, and the liquid-permeable surface sheet 3 is recessed in the opening 26 on the skin contact surface side of the incontinence pad 1. Since the grooves 27 are formed, body fluid can be quickly absorbed by the upper absorbent body 20 while diffusing in the longitudinal direction along the concave grooves 27 and then absorbed and held by the lower absorbent body 22. Moreover, since the upper layer absorbent body 20 is provided on the skin side of the lower layer absorbent body 22, it is suppressed that the bodily fluid absorbed and held by the lower layer absorbent body 22 returns to the skin side.
  • the incontinence pad 1 has been described as an example, but the present invention can be applied to other absorbent articles such as sanitary napkins and disposable diapers.

Abstract

[Problem] To ensure an adequate amount of absorption despite being thin, and to cause body fluid to diffuse quickly and to increase the speed of absorption thereof to prevent reversion. [Solution] An absorbent body 4 is configured from: an upper layer absorbent body 20 comprising pulp and a superabsorbent polymer 21; and a lower layer absorbent body 22 which is disposed adjacent to the upper layer absorbent body 20 on a non-skin side thereof, and which comprises a superabsorbent polymer 25 disposed between two sheets. An opening 26 extending in a longitudinal direction is formed in the upper layer absorbent body 20, and a recessed groove 27 obtained by causing a liquid-permeable surface sheet 3 to be recessed into the opening 26 is formed on a skin-contacting surface side of an incontinence pad 1.

Description

吸収性物品Absorbent articles
 本発明は、主には失禁パッド、生理用ナプキン、おりものシート、医療用パッド、トイレタリー、使い捨ておむつ等に使用される吸収性物品に係り、積繊吸収体とポリマーシートとの積層構造からなる吸収体が備えられた吸収性物品に関する。 The present invention mainly relates to absorbent articles used in incontinence pads, sanitary napkins, cage sheets, medical pads, toiletries, disposable diapers, and the like, and has a laminated structure of a pile absorbent body and a polymer sheet. The present invention relates to an absorbent article provided with an absorber.
 従来より、前記吸収性物品として、ポリエチレンシートまたはポリエチレンシートラミネート不織布などの不透液性裏面シートと、不織布または透液性プラスチックシートなどの透液性表面シートとの間に吸収体を介在したものが知られている。 Conventionally, as the absorbent article, an absorbent body is interposed between a liquid-impermeable back sheet such as a polyethylene sheet or a polyethylene sheet-laminated nonwoven fabric and a liquid-permeable surface sheet such as a nonwoven fabric or a liquid-permeable plastic sheet. It has been known.
 この種の吸収性物品にも幾多の改良が重ねられ、特に失禁パッドなどのように一度にドッと出る尿を小さな面積で受け止め、素早く拡散させるための、一時貯留及び体液拡散手段の一つとして、吸収体に長手方向に延びる開口を形成したものが種々提案されている(例えば下記特許文献1、2など)。 Numerous improvements have been made to this type of absorbent article, especially as a means of temporary storage and fluid diffusion to catch urine that is dripped out at a time, such as an incontinence pad, in a small area and quickly diffuse it. Various types of an absorbent body having an opening extending in the longitudinal direction have been proposed (for example, Patent Documents 1 and 2 below).
 下記特許文献1においては、吸収性積層体として、トップシート側から第1吸収体と第2吸収体を有し、前記第1吸収体は、複数層のシート部材を含み、シート部材の間に吸水性樹脂を有しパルプ繊維を有しないように構成され、前後方向に延びる開口を有し、前記第2吸収体は、吸水性樹脂とパルプ繊維を含む成形体を有し、前記成形体は、前記第1吸収体の開口に面して、前後方向に延びる溝または開口を有したものを用いることが開示されている。 In the following Patent Document 1, the absorbent laminate has a first absorbent body and a second absorbent body from the top sheet side, and the first absorbent body includes a plurality of layers of sheet members between the sheet members. It has a water absorbent resin and is configured not to have pulp fibers, has an opening extending in the front-rear direction, the second absorbent body has a molded body containing a water absorbent resin and pulp fibers, and the molded body has Further, it is disclosed to use one having a groove or opening extending in the front-rear direction facing the opening of the first absorber.
 また、下記特許文献2においては、トップシート側に位置する上層吸収体と、バックシート側に位置する下層吸収体とを含み、前記上層吸収体は長手方向に延びる上側開口部を有し、前記下層吸収体は長手方向に延びる下側開口部を有し、前記上側開口部と下側開口部は少なくとも部分的に厚み方向に重なっており、前記上層吸収体と下層吸収体との間に、複数の高吸水性ポリマー(SAP)が配置されることにより形成されたSAP層をさらに備え、前記SAP層は、少なくとも下側開口部の幅方向の左右両側に形成されている吸収性物品が開示されている。 Moreover, in the following Patent Document 2, the upper layer absorbent body located on the top sheet side and the lower layer absorbent body located on the back sheet side, the upper layer absorbent body has an upper opening extending in the longitudinal direction, The lower layer absorber has a lower opening extending in the longitudinal direction, the upper opening and the lower opening are at least partially overlapped in the thickness direction, and between the upper layer absorber and the lower layer absorber, Disclosed is an absorbent article further comprising an SAP layer formed by disposing a plurality of superabsorbent polymers (SAP), wherein the SAP layer is formed on at least the left and right sides in the width direction of the lower opening. Has been.
 さらに、下記特許文献3においては、上層シートと下層シートとの間に高吸水性ポリマーが配置された吸収体の肌側に、繊維集合体層を配置し、これら吸収体と繊維集合体層との積層体を透液性表面シートと不透液性裏面シートとの間に介在させた吸収性物品が開示されている。 Furthermore, in the following Patent Document 3, a fiber assembly layer is disposed on the skin side of an absorbent body in which a superabsorbent polymer is disposed between an upper layer sheet and a lower layer sheet. An absorbent article is disclosed in which the laminate is interposed between a liquid-permeable top sheet and a liquid-impervious back sheet.
特開2015-150056号公報Japanese Patent Laid-Open No. 2015-150056 特開2016-129529号公報Japanese Unexamined Patent Publication No. 2016-129529 特許第5957566号公報Japanese Patent No. 5957566
 上記特許文献1、2に提案されるように、吸収体に長手方向に延びる開口を形成した場合には、この開口に流入した経血や尿などの体液が前後方向に素早く拡散するため、体液の吸収スピードを速めることができる点で有効である。 As proposed in Patent Documents 1 and 2, when an opening extending in the longitudinal direction is formed in the absorber, body fluid such as menstrual blood and urine that has flowed into the opening diffuses quickly in the front-rear direction. This is effective in that it can increase the absorption speed.
 しかしながら、吸収体に開口を設けることにより、この開口において吸収体が存在しないため、その分だけ吸収体が吸収可能な体液の全量(吸収体の吸収容量)が減少する問題があった。この減少した吸収量を補うため、積繊吸収体を2層構造にするなどの方法が考えられるが、それでは吸収体の厚みが増し、薄型化を図ることができない。 However, by providing an opening in the absorber, there is no absorber in the opening, and there is a problem that the total amount of body fluid that can be absorbed by the absorber (absorption capacity of the absorber) is reduced accordingly. In order to compensate for this reduced absorption, a method of making the pile absorbent body into a two-layer structure is conceivable. However, this increases the thickness of the absorbent body and cannot reduce the thickness.
 また、上記特許文献1記載の吸収性物品では、ポリマーシートからなる第1吸収体をトップシート側に配置しているため、肌側の高吸水性樹脂の含有比率が高くなり、膨潤した吸水ポリマー粒子間で間隙が極端に低下する、所謂「ゲルブロッキング」が発生し、所望の吸水力を発現出来なくなるおそれがある。その結果、吸水ポリマー粒子間の結合によって体液の浸透が阻害され、浸透を阻害された体液が再び逆戻りとなって流出する現象が見られるようになる。 Further, in the absorbent article described in Patent Document 1, since the first absorbent body made of a polymer sheet is arranged on the top sheet side, the content ratio of the superabsorbent resin on the skin side becomes high, and the swollen water-absorbing polymer There is a possibility that so-called “gel blocking” in which the gap between particles is extremely lowered occurs, and a desired water absorption force cannot be expressed. As a result, the penetration of the body fluid is inhibited by the binding between the water-absorbing polymer particles, and a phenomenon in which the body fluid in which the penetration is inhibited reversely flows out again can be seen.
 上記特許文献1記載の吸収性物品では、第1吸収体及び第2吸収体のいずれにも開口が形成されているため、吸収量が低下する問題があった。同様の問題は、上層吸収体と下層吸収体のそれぞれに開口が形成される上記特許文献2記載の吸収性物品でも起こり得る。 In the absorbent article described in Patent Document 1, an opening is formed in both the first absorbent body and the second absorbent body. The same problem can also occur in the absorbent article described in Patent Document 2 in which openings are formed in each of the upper layer absorber and the lower layer absorber.
 さらに、上記特許文献3では、明細書の段落[0070]に、繊維集合体層の幅方向中央部に長手方向に沿うとともに表裏を貫通するスリットを設けることが記載されているが、透液性表面シートがこのスリットの上方を覆うように配置されているため、吸収性物品の表面が平坦に形成され、体液が流入しにくく、吸収スピードが低下する問題があった。また、上層の繊維集合体層に高吸水性ポリマーが配合されない場合には、繊維集合体層の液保持力が小さく、吸収された体液が離水して逆戻りするおそれがあった。 Further, in Patent Document 3 described in paragraph [0070] of the specification, it is described that a slit is provided in the center in the width direction of the fiber assembly layer along the longitudinal direction and penetrating the front and back. Since the surface sheet is disposed so as to cover the upper part of the slit, the surface of the absorbent article is formed flat, and there is a problem that the body fluid is difficult to flow in and the absorption speed is reduced. Further, when the superabsorbent polymer is not blended in the upper fiber assembly layer, the liquid holding power of the fiber assembly layer is small, and the absorbed body fluid may be separated and return.
 そこで本発明の主たる課題は、薄型でありながら十分な吸収量を確保するとともに、体液を素早く拡散させて吸収スピードを速め、逆戻りを抑制した吸収性物品を提供することにある。 Therefore, a main problem of the present invention is to provide an absorbent article that ensures a sufficient amount of absorption while being thin, and quickly diffuses body fluids to increase absorption speed and suppress reversal.
 上記課題を解決するために請求項1に係る本発明として、透液性表面シートと不透液性裏面シートとの間に吸収体が介在された吸収性物品において、
 前記吸収体は、パルプ及び高吸水性ポリマーからなる上層吸収体と、前記上層吸収体の非肌側に隣接して配置されるとともに、2層のシート間に高吸水性ポリマーが配置されてなる下層吸収体とから構成され、
 前記上層吸収体に長手方向に延びる開口が形成されるとともに、前記吸収性物品の肌当接面側に、前記透液性表面シートを前記開口に凹陥させた凹溝が形成されていることを特徴とする吸収性物品が提供される。
In order to solve the above problems, as the present invention according to claim 1, in an absorbent article in which an absorbent body is interposed between a liquid-permeable top sheet and a liquid-impervious back sheet,
The absorber is disposed adjacent to the non-skin side of the upper absorbent body composed of pulp and a superabsorbent polymer and the upper absorbent body, and the superabsorbent polymer is disposed between the two layers of sheets. It consists of a lower layer absorber,
An opening extending in the longitudinal direction is formed in the upper-layer absorbent body, and a groove is formed on the skin contact surface side of the absorbent article so that the liquid-permeable surface sheet is recessed in the opening. A featured absorbent article is provided.
 上記請求項1記載の発明では、吸収体として、パルプ及び高吸水性ポリマーからなる上層吸収体と、前記上層吸収体の非肌側に隣接して配置されるとともに、不織布シート間に高吸水性ポリマーが配置されてなる下層吸収体とから構成されたものを用いている。したがって、ポリマーシートからなる前記下層吸収体を設けることで薄型でありながら十分な吸収量が確保できるようになる。また、上層吸収体にも高吸水性ポリマーが含まれているため、パルプのみからなる場合の液保持しにくく逆戻りが生じるという問題が解決できる。 In the invention according to claim 1, as the absorber, an upper layer absorber made of pulp and a superabsorbent polymer, and a non-skin side of the upper layer absorber are disposed adjacent to each other, and a superabsorbent between the nonwoven fabric sheets. What is comprised from the lower layer absorber by which a polymer is arrange | positioned is used. Therefore, by providing the lower layer absorber made of a polymer sheet, a sufficient amount of absorption can be secured while being thin. Moreover, since the superabsorbent polymer is also contained in the upper-layer absorbent body, the problem that the liquid is difficult to be retained when it is made of only pulp can be solved.
 そして、前記上層吸収体に長手方向に延びる開口が形成されるとともに、前記吸収性物品の肌当接面側に、前記透液性表面シートを前記開口に凹陥させた凹溝が形成されている。したがって、前記凹溝に沿って体液を長手方向に拡散させつつ上層吸収体に素早く吸収させることができるとともに、下層吸収体の高吸水性ポリマーに吸収保持させることができるようになる。また、ポリマーシートからなる下層吸収体の肌側にはパルプ及び高吸水性ポリマーからなる上層吸収体が備えられているため、下層吸収体に吸収保持された体液が離水して肌側に逆戻りするのが抑えられている。 In addition, an opening extending in the longitudinal direction is formed in the upper absorbent body, and a groove is formed on the skin contact surface side of the absorbent article by recessing the liquid-permeable surface sheet into the opening. . Therefore, the upper layer absorbent can be quickly absorbed while diffusing body fluid in the longitudinal direction along the concave groove, and can be absorbed and retained by the superabsorbent polymer of the lower layer absorbent. In addition, since the upper layer absorbent body made of pulp and superabsorbent polymer is provided on the skin side of the lower layer absorbent body made of the polymer sheet, the body fluid absorbed and retained by the lower layer absorbent is separated and returns to the skin side. Is suppressed.
 請求項2に係る本発明として、前記凹溝は、幅方向中央に1本形成されるか、幅方向に離間して複数本形成されている請求項1記載の吸収性物品が提供される。 As the present invention according to claim 2, there is provided the absorbent article according to claim 1, wherein one groove is formed at the center in the width direction or a plurality of grooves are formed apart from each other in the width direction.
 上記請求項2記載の発明では、前記凹溝は幅方向中央に1本のみ形成してもよいし、幅方向に離間して複数本形成してもよいこととしている。前記凹溝の配置は、少なくとも吸収性物品の幅方向中央に配置されるパターンとした方が、凹溝内に体液が流入しやすくなり、凹溝に沿った体液の拡散が促進されるようになるため好ましい。 In the invention according to the second aspect, only one concave groove may be formed at the center in the width direction, or a plurality of grooves may be formed apart in the width direction. When the groove is arranged in a pattern arranged at least in the center in the width direction of the absorbent article, the body fluid can easily flow into the groove, and the diffusion of the body fluid along the groove is promoted. Therefore, it is preferable.
 請求項3に係る本発明として、前記下層吸収体は、前記不織布シート同士が接合部によって接合され、前記接合部によって囲まれるとともに、内部に前記高吸水性ポリマーが封入された複数の高吸水性ポリマー配置領域に区画され、隣り合う前記高吸水性ポリマー配置領域の間が、前記高吸水性ポリマー配置領域より相対的に窪む流路部となっている請求項1、2いずれかに記載の吸収性物品が提供される。 As the present invention according to claim 3, the lower layer absorbent body includes a plurality of superabsorbent polymers in which the non-woven fabric sheets are joined to each other by a joining portion and surrounded by the joining portion, and the superabsorbent polymer is enclosed therein. The section between the adjacent superabsorbent polymer arrangement regions, which are partitioned into polymer arrangement regions, is a flow path portion that is relatively recessed from the superabsorbent polymer arrangement region. An absorbent article is provided.
 上記請求項3記載の発明では、前記下層吸収体として、複数の高吸水性ポリマー配置領域に区画されるとともに、隣り合う前記高吸水性ポリマー配置領域の間が、相対的に窪む流路部となるものを用いている。これにより、前記流路部を通って体液が拡散しやすくなるため、ゲルブロッキングによる逆戻りが防止できるとともに、下層吸収体に体液を効率良く吸収することができるようになる。 In the invention of claim 3, the lower layer absorber is partitioned into a plurality of superabsorbent polymer arrangement regions, and a channel portion that is relatively recessed between adjacent superabsorbent polymer arrangement regions. Is used. As a result, the body fluid easily diffuses through the flow path portion, so that the reversal due to gel blocking can be prevented and the body fluid can be efficiently absorbed into the lower layer absorbent body.
 請求項4に係る本発明として、前記凹溝の底面に、所定パターンで高圧搾部が形成されている請求項1~3いずれかに記載の吸収性物品が提供される。 As the present invention according to claim 4, there is provided the absorbent article according to any one of claims 1 to 3, wherein a high-pressure portion is formed in a predetermined pattern on the bottom surface of the groove.
 上記請求項4記載の発明では、前記凹溝の底面に所定パターンで高圧搾部を形成することによって、装着時に幅方向両側から脚圧を受けたときに凹溝が潰れるのが防止できるとともに、前記高圧搾部に沿って体液を長手方向に素早く拡散させることができるようになる。 In the invention of claim 4, by forming a high pressure portion with a predetermined pattern on the bottom surface of the concave groove, the concave groove can be prevented from being crushed when subjected to leg pressure from both sides in the width direction during mounting. Body fluid can be quickly diffused in the longitudinal direction along the high-pressure portion.
 以上詳説のとおり本発明によれば、薄型でありながら十分な吸収量を確保することができるとともに、体液を素早く拡散させて吸収スピードを速めることができ、逆戻りを抑制することができるようになる。 As described above in detail, according to the present invention, it is possible to ensure a sufficient amount of absorption while being thin, to quickly diffuse body fluids, increase the absorption speed, and to suppress reversal. .
本発明に係る失禁パッド1の一部破断展開図である。It is a partially broken developed view of the incontinence pad 1 according to the present invention. 図1のII-II線矢視図である。It is the II-II arrow directional view of FIG. 図1のIII-III線矢視図である。FIG. 3 is a view taken along the line III-III in FIG. 1. 上層吸収体20を示す、(A)は平面図、(B)は(A)のB-B線矢視図である。The upper-layer absorber 20 is shown, (A) is a plan view, and (B) is a view taken along the line BB of (A). 下層吸収体22を示す、(A)は平面図、(B)は(A)のB-B線矢視図である。The lower layer absorber 22 is shown, (A) is a plan view, and (B) is a view taken along the line BB of (A). 吸液時の失禁パッド1の横断面図である。It is a cross-sectional view of the incontinence pad 1 at the time of liquid absorption. 体液の流れを示す、下層吸収体22の拡大平面図である。It is an enlarged plan view of the lower layer absorber 22 showing the flow of body fluid.
 以下、本発明の実施の形態について図面を参照しながら詳述する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
〔失禁パッド1の基本構成〕
 本発明に係る失禁パッド1は、図1~図3に示されるように、ポリエチレンシートなどからなる不透液性裏面シート2と、尿などを速やかに透過させる透液性表面シート3と、これら両シート2、3間に介装された吸収体4と、前記吸収体4の略側縁部を起立基端とし、かつ少なくとも体液排出部位Hを含むように長手方向に所定の区間内において肌側に突出して設けられた左右一対の立体ギャザーBS、BSを形成するサイド不織布7、7とから主に構成され、かつ前記吸収体4の周囲においては、その長手方向端縁部では前記不透液性裏面シート2と透液性表面シート3との外縁部がホットメルトなどの接着剤やヒートシール等の接着手段によって接合され、またその両側縁部では吸収体4よりも側方に延出している前記不透液性裏面シート2と前記サイド不織布7とがホットメルトなどの接着剤やヒートシール等の接着手段によって接合されている。必要に応じて、前記透液性表面シート3と吸収体4との間に親水性のセカンドシート(図示せず)を配置することができる。
[Basic configuration of incontinence pad 1]
As shown in FIGS. 1 to 3, an incontinence pad 1 according to the present invention includes a liquid-impervious back sheet 2 made of a polyethylene sheet and the like, a liquid-permeable front sheet 3 that allows urine to permeate quickly, and the like. The skin 4 in a predetermined section in the longitudinal direction so that the absorbent body 4 interposed between the two sheets 2 and 3 and the substantially lateral edge of the absorbent body 4 as a standing base end and at least the body fluid discharge site H are included. It is mainly composed of a pair of left and right three-dimensional gathers BS provided so as to project to the side, and side nonwoven fabrics 7 and 7 that form BS, and in the periphery of the absorbent body 4, the impervious edge is the impermeable portion. The outer edges of the liquid back sheet 2 and the liquid permeable surface sheet 3 are joined by an adhesive such as hot melt or an adhesive means such as heat seal, and the side edges of the liquid back sheet 2 and the liquid permeable surface sheet 3 extend laterally from the absorbent body 4. The liquid-impermeable back surface The Doo 2 and the side nonwoven fabric 7 are bonded by adhesive means such as adhesive or heat sealing, such as a hot melt. If necessary, a hydrophilic second sheet (not shown) can be disposed between the liquid-permeable surface sheet 3 and the absorber 4.
 以下、さらに前記失禁パッド1の構造について詳述すると、
 前記不透液性裏面シート2は、ポリエチレン、ポリプロピレン等の少なくとも遮水性を有するシート材が用いられるが、この他に防水フィルムを介在して実質的に不透液性を確保した上で不織布シート(この場合には、防水フィルムと不織布とで不透液性裏面シートを構成する。)などを用いることができる。近年はムレ防止の観点から透湿性を有するものが好適に用いられる傾向にある。この遮水・透湿性シート材としては、ポリエチレンやポリプロピレン等のオレフィン系樹脂中に無機充填剤を溶融混練してシートを成形した後、一軸または二軸方向に延伸することにより得られる微多孔性シートが好適に用いられる。
Hereinafter, the structure of the incontinence pad 1 will be described in detail.
The liquid-impervious back sheet 2 is made of a sheet material having at least water-impervious properties such as polyethylene and polypropylene, but in addition to this, a non-woven sheet after securing a substantially liquid-impervious property through a waterproof film. (In this case, a liquid-impervious back sheet is composed of the waterproof film and the nonwoven fabric). In recent years, those having moisture permeability tend to be suitably used from the viewpoint of preventing stuffiness. The water- and moisture-permeable sheet material is a microporous material obtained by melting and kneading an inorganic filler in an olefin-based resin such as polyethylene or polypropylene to form a sheet, and then stretching in a uniaxial or biaxial direction. A sheet is preferably used.
 次いで、前記透液性表面シート3は、有孔または無孔の不織布や多孔性プラスチックシートなどが好適に用いられる。不織布を構成する素材繊維としては、たとえばポリエチレンまたはポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維とすることができ、スパンレース法、スパンボンド法、サーマルボンド法、メルトブローン法、ニードルパンチ法等の適宜の加工法によって得られた不織布を用いることができる。これらの加工法の内、スパンレース法は柔軟性、ドレープ性に富む点で優れ、サーマルボンド法は嵩高でソフトである点で優れている。 Next, the liquid-permeable surface sheet 3 is preferably a porous or non-porous nonwoven fabric or a porous plastic sheet. Examples of the material fibers constituting the nonwoven fabric include synthetic fibers such as polyethylene or polypropylene, synthetic fibers such as polyester and polyamide, recycled fibers such as rayon and cupra, and natural fibers such as cotton. A nonwoven fabric obtained by an appropriate processing method such as a lace method, a spun bond method, a thermal bond method, a melt blown method, or a needle punch method can be used. Among these processing methods, the spunlace method is excellent in terms of flexibility and drapeability, and the thermal bond method is excellent in terms of being bulky and soft.
 本失禁パッド1の表面側両側部にはそれぞれ長手方向に沿って、かつ失禁パッド1の全長に亘ってサイド不織布7,7が設けられ、このサイド不織布7,7の外側部分が側方に延在されるとともに、前記不透液性裏面シート2が側方に延在され、これら側方に延在されたサイド不織布7部分と不透液性裏面シート2部分とをホットメルト接着剤等により接合して側部フラップが形成されている。 Side nonwoven fabrics 7 and 7 are provided on both sides of the surface of the incontinence pad 1 along the longitudinal direction and over the entire length of the incontinence pad 1, and the outer portions of the side nonwoven fabrics 7 and 7 extend laterally. The liquid-impermeable back sheet 2 is laterally extended, and the side nonwoven fabric 7 portion and the liquid-impermeable back sheet 2 portion that are extended to the side are formed by a hot melt adhesive or the like. Joined to form side flaps.
 前記サイド不織布7としては、重要視する機能の点から撥水処理不織布または親水処理不織布を使用することができる。たとえば、尿等が浸透するのを防止する、あるいは肌触り感を高めるなどの機能を重視するならば、シリコン系、パラフィン系、アルキルクロミッククロリド系撥水剤などをコーティングしたSSMSやSMS、SMMSなどの撥水処理不織布を用いるのが望ましく、体液の吸収性を重視するならば、合成繊維の製造過程で親水基を持つ化合物、例えばポリエチレングリコールの酸化生成物などを共存させて重合させる方法や、塩化第2スズのような金属塩で処理し、表面を部分溶解し多孔性とし金属の水酸化物を沈着させる方法等により合成繊維を膨潤または多孔性とし、毛細管現象を応用して親水性を与えた親水処理不織布を用いるのが望ましい。かかるサイド不織布7としては、天然繊維、合成繊維または再生繊維などを素材として、適宜の加工法によって形成されたものを使用することができる。 As the side nonwoven fabric 7, a water-repellent treated nonwoven fabric or a hydrophilic treated nonwoven fabric can be used from the viewpoint of important functions. For example, if importance is placed on functions such as preventing the penetration of urine, etc. or enhancing the feeling of touch, such as SSMS, SMS, and SMMS coated with a silicon-based, paraffin-based, alkylchromic chloride-based water repellent, etc. It is desirable to use a water-repellent non-woven fabric, and if importance is attached to the absorbability of body fluids, a method of polymerizing a compound having a hydrophilic group, such as an oxidation product of polyethylene glycol, in the synthetic fiber production process, Treating with metal salt such as stannic, partially dissolving the surface to make it porous and making the synthetic fiber swell or porous by applying a metal hydroxide, etc., applying capillary action to impart hydrophilicity It is desirable to use a hydrophilic treated nonwoven fabric. As this side nonwoven fabric 7, what was formed by a proper processing method using natural fiber, synthetic fiber, regenerated fiber, etc. as a raw material can be used.
 前記サイド不織布7、7は、適宜に折り畳まれて、前記吸収体4の略側縁近傍位置を起立基端として肌側に起立する左右一対の内側立体ギャザー10、10と、相対的に前記内側立体ギャザー10より外側に位置するとともに、前記吸収体4よりも側方に延出する不透液性裏面シート2及びサイド不織布7によって形成された肌側に起立する左右一対の外側立体ギャザー11、11とからなる2重ギャザー構造の立体ギャザーBSを構成している。なお、前記立体ギャザーBSは、内側立体ギャザー10または外側立体ギャザー11のいずれかのみからなる1重ギャザー構造であっても良いし、サイド不織布7を配設するだけで肌側に起立した立体ギャザー状に形成されないようにしてもよい。 The side nonwoven fabrics 7 and 7 are appropriately folded, and a pair of left and right inner solid gathers 10 and 10 that stand on the skin side with the position near the side edge of the absorbent body 4 as a standing base end, and the inner side relatively A pair of left and right outer three-dimensional gathers 11 standing on the skin side formed by the liquid-impervious back sheet 2 and the side nonwoven fabric 7 that are located outside the three-dimensional gather 10 and extend laterally from the absorbent body 4, 11 is a three-dimensional gather BS having a double gather structure. Note that the three-dimensional gather BS may have a single gather structure including only the inner three-dimensional gather 10 or the outer three-dimensional gather 11, or a three-dimensional gather standing up on the skin side simply by disposing the side nonwoven fabric 7. You may make it not form.
 前記内側立体ギャザー10および外側立体ギャザー11の構造についてさらに詳しく説明すると、前記サイド不織布7は、図2に示されるように、幅方向両側端をそれぞれパッド裏面側に折り返して幅方向内側及び幅方向外側にそれぞれ二重シート部分7a、7bを形成するとともに、前記幅方向内側の二重シート部分7a内部に両端または長手方向の適宜の位置が固定された1本または複数本の、図示例では1本の糸状弾性伸縮部材12が配設されるとともに、前記幅方向外側の二重シート部分7b内部に両端または長手方向の適宜の位置が固定された1本または複数本の、図示例では2本の糸状弾性伸縮部材13、13が配設され、前記幅方向内側の二重シート部分7aの基端部が吸収体4の側部に配設される透液性表面シート3の上面にホットメルト接着剤等により接着されるとともに、幅方向外側の二重シート部分7bの基端部が前記吸収体4よりも側方に延出する不透液性裏面シート2の側端部にホットメルト接着剤等により接着されることにより、前記幅方向内側の二重シート部分7aによって肌側に起立する内側立体ギャザー10が形成されるとともに、前記幅方向外側の二重シート部分7bによって肌側に起立する外側立体ギャザー11が形成されている。なお、前記サイド不織布7は、パッド長手方向の両端部では、図3に示されるように、前記糸状弾性伸縮部材12、13が配設されないとともに、前記幅方向内側の二重シート部分7aがホットメルト接着剤等によって吸収体4側に接合されている。 The structure of the inner three-dimensional gather 10 and the outer three-dimensional gather 11 will be described in more detail. As shown in FIG. 2, the side nonwoven fabric 7 is folded back on both sides in the width direction toward the back side of the pad. In the illustrated example, one or a plurality of double sheet portions 7a and 7b are formed on the outer side, and both ends or appropriate positions in the longitudinal direction are fixed inside the double sheet portion 7a on the inner side in the width direction. One or a plurality of thread elastic elastic members 12 are arranged in the double sheet portion 7b on the outer side in the width direction, and two appropriate positions in the longitudinal direction are fixed. On the liquid-permeable surface sheet 3 on which the base end portion of the double sheet portion 7a on the inner side in the width direction is disposed on the side portion of the absorbent body 4. To the side end portion of the liquid-impervious back sheet 2, the base end portion of the double sheet portion 7 b on the outer side in the width direction extending laterally from the absorbent body 4. By bonding with a hot-melt adhesive or the like, the inner solid gathers 10 standing on the skin side are formed by the double sheet portion 7a on the inner side in the width direction, and the skin is formed by the double sheet portion 7b on the outer side in the width direction. An outer three-dimensional gather 11 standing on the side is formed. As shown in FIG. 3, the side nonwoven fabric 7 is not provided with the elastic elastic members 12 and 13 at both ends in the longitudinal direction of the pad, and the double sheet portion 7a on the inner side in the width direction is hot. It is joined to the absorber 4 side by a melt adhesive or the like.
〔吸収体4〕
 前記吸収体4は、たとえばフラッフ状パルプ等の吸収性繊維と高吸水性ポリマー21とからなる上層吸収体20と、前記上層吸収体20の非肌側に隣接して配置されるとともに、肌側に配置された上層シート23と非肌側に配置された下層シート24とからなる2層の不織布シート間に高吸水性ポリマー25が配置されてなる下層吸収体22とにより構成された積層構造を有するものである。図示例では平面形状がパッド長手方向に長い縦長の略小判形とされている。
[Absorber 4]
The absorbent body 4 is disposed adjacent to the non-skin side of the upper layer absorbent body 20 made of absorbent fibers such as fluffy pulp and the superabsorbent polymer 21, and the upper layer absorbent body 20, and the skin side. A laminated structure constituted by a lower absorbent body 22 in which a superabsorbent polymer 25 is disposed between two layers of a nonwoven fabric sheet composed of an upper layer sheet 23 disposed on the non-skin side and a lower layer sheet 24 disposed on the non-skin side. It is what you have. In the illustrated example, the planar shape is a substantially oblong shape that is long in the longitudinal direction of the pad.
 前記上層吸収体20は、パルプ及び高吸水性ポリマー21を積繊によって作製した積繊吸収体とするのが好ましい。これにより、上層吸収体20に体液が素早く吸収されるとともに、上層吸収体20の内部を拡散しやすくなる。前記高吸水性ポリマー21は例えば粒状粉とされ、上層吸収体20を構成するパルプ中に分散混入されている。 It is preferable that the upper layer absorbent body 20 is a piled fiber absorbent body made of piled and superabsorbent polymer 21 by piled fiber. Thereby, the body fluid is quickly absorbed by the upper layer absorber 20 and the inside of the upper layer absorber 20 is easily diffused. The superabsorbent polymer 21 is, for example, granular powder and is dispersed and mixed in the pulp constituting the upper layer absorbent body 20.
 前記上層吸収体20を構成するパルプとしては、木材から得られる化学パルプ、溶解パルプ等のセルロース繊維や、レーヨン、アセテート等の人工セルロース繊維からなるものが挙げられ、広葉樹パルプよりは繊維長の長い針葉樹パルプの方が機能および価格の面で好適に使用される。図示しないが、吸収体4又は上層吸収体20を被包シートで囲繞する場合には、結果的に透液性表面シート3と吸収体4との間に被包シートが介在することになり、吸収性に優れる前記被包シートによって体液を速やかに拡散させるとともに、これら尿等の逆戻りを防止するようになる。前記パルプの目付は、150g/m~400g/m、好ましくは160g/m~280g/mとするのがよい。 Examples of the pulp constituting the upper-layer absorbent body 20 include those made of cellulose fibers such as chemical pulp and dissolved pulp obtained from wood, and artificial cellulose fibers such as rayon and acetate. The fiber length is longer than that of hardwood pulp. Softwood pulp is preferably used in terms of function and price. Although not shown, when the absorbent body 4 or the upper layer absorbent body 20 is surrounded by the encapsulating sheet, as a result, the encapsulating sheet is interposed between the liquid-permeable surface sheet 3 and the absorbent body 4, A body fluid is quickly diffused by the encapsulating sheet having excellent absorbability, and reversion of urine and the like is prevented. The basis weight of the pulp is 150 g / m 2 to 400 g / m 2 , preferably 160 g / m 2 to 280 g / m 2 .
 前記高吸水性ポリマー21、25としては、たとえばポリアクリル酸塩架橋物、自己架橋したポリアクリル酸塩、アクリル酸エステル-酢酸ビニル共重合体架橋物のケン化物、イソブチレン・無水マレイン酸共重合体架橋物、ポリスルホン酸塩架橋物や、ポリエチレンオキシド、ポリアクリルアミドなどの水膨潤性ポリマーを部分架橋したもの等が挙げられる。これらの内、吸水量、吸水速度に優れるアクリル酸またはアクリル酸塩系のものが好適である。前記吸水性能を有する高吸水性ポリマーは製造プロセスにおいて、架橋密度および架橋密度勾配を調整することにより吸水力(吸収倍率)と吸水速度の調整が可能である。前記ポリマーの目付は、30g/m~300g/m、好ましくは150g/m~250g/mとするのがよい。 Examples of the superabsorbent polymers 21 and 25 include polyacrylate crosslinked products, self-crosslinked polyacrylates, saponified products of crosslinked acrylate-vinyl acetate copolymers, and isobutylene / maleic anhydride copolymers. Examples include cross-linked products, cross-linked polysulfonate salts, and partially cross-linked water-swellable polymers such as polyethylene oxide and polyacrylamide. Among these, those based on acrylic acid or acrylate that are excellent in water absorption and water absorption speed are preferred. The water-absorbing polymer having the water-absorbing performance can be adjusted in water absorption (absorption capacity) and water absorption speed by adjusting the crosslinking density and the crosslinking density gradient in the production process. The basis weight of the polymer is 30 g / m 2 to 300 g / m 2 , preferably 150 g / m 2 to 250 g / m 2 .
 前記上層吸収体20は、前記高吸水性ポリマー21が必ず含まれている。上層吸収体20に高吸水性ポリマー21が含まれない場合には、上層吸収体20での液保持性が低下して、逆戻り量が多くなるとともに、吸収スピードが遅くなるため好ましくない。 The upper absorbent body 20 always contains the superabsorbent polymer 21. When the upper layer absorbent body 20 does not contain the superabsorbent polymer 21, the liquid retention in the upper layer absorbent body 20 is lowered, the amount of reversion is increased, and the absorption speed is decreased, which is not preferable.
 また、前記上層吸収体20には合成繊維を混合しても良い。前記合成繊維は、例えばポリエチレン又はポリプロピレン等のポリオレフィン系、ポリエチレンテレフタレートやポリブチレンテレフタレート等のポリエステル系、ナイロンなどのポリアミド系、及びこれらの共重合体などを使用することができるし、これら2種を混合したものであってもよい。また、融点の高い繊維を芯とし融点の低い繊維を鞘とした芯鞘型繊維やサイド-バイ-サイド型繊維、分割型繊維などの複合繊維も用いることができる。前記合成繊維は、体液に対する親和性を有するように、疎水性繊維の場合には親水化剤によって表面処理したものを用いるのが望ましい。 Further, synthetic fibers may be mixed in the upper layer absorbent body 20. As the synthetic fiber, for example, polyolefins such as polyethylene or polypropylene, polyesters such as polyethylene terephthalate and polybutylene terephthalate, polyamides such as nylon, and copolymers thereof can be used. It may be a mixture. In addition, a composite fiber such as a core-sheath fiber, a side-by-side fiber, or a split fiber having a fiber having a high melting point as a core and a fiber having a low melting point as a sheath can be used. In the case of a hydrophobic fiber, it is desirable to use a synthetic fiber that has been surface-treated with a hydrophilizing agent so as to have an affinity for body fluids.
 前記下層吸収体22は、2層のシート間に高吸水性ポリマー21が配置された、いわゆるポリマーシートまたはSAPシートなどと呼ばれるもので、上層吸収体20に比べて、吸液のスピードは劣るものの、吸液量は格段に優れる性質を有するものである。 The lower absorbent body 22 is a so-called polymer sheet or SAP sheet in which a superabsorbent polymer 21 is disposed between two layers of sheets, and the speed of liquid absorption is inferior to that of the upper absorbent body 20. The liquid absorption amount has remarkably excellent properties.
 前記下層吸収体22を構成する上層シート23としては、有孔または無孔の親水性不織布や多孔性プラスチックシートが用いられる。不織布を構成する素材繊維としては、前記透液性表面シート3と同様に、たとえばポリエチレンまたはポリプロピレン等のオレフィン系、ポリエステル系、ポリアミド系等の合成繊維の他、レーヨンやキュプラ等の再生繊維、綿等の天然繊維とすることができる。前記不織布の加工法は問わないが、高吸水性ポリマー25の脱落を防止するため、スパンボンド法、メルトブローン法、ニードルパンチ法など、得られた製品の繊維密度が大きくなる加工法とするのが好ましい。前記多孔性プラスチックシートの開孔径は、高吸水性ポリマー25の脱落を防止するため、高吸水性ポリマー25の外形より小さくするのが好ましい。 As the upper layer sheet 23 constituting the lower layer absorbent body 22, a porous nonwoven fabric or a non-porous hydrophilic nonwoven fabric or a porous plastic sheet is used. As the raw material fibers constituting the nonwoven fabric, in the same manner as the liquid-permeable surface sheet 3, for example, synthetic fibers such as olefins such as polyethylene or polypropylene, polyesters, and polyamides, recycled fibers such as rayon and cupra, cotton Natural fibers such as Although the processing method of the said nonwoven fabric is not ask | required, in order to prevent the superabsorbent polymer 25 from dropping off, a processing method that increases the fiber density of the obtained product, such as a spun bond method, a melt blown method, or a needle punch method, is used. preferable. The opening diameter of the porous plastic sheet is preferably smaller than the outer shape of the superabsorbent polymer 25 in order to prevent the superabsorbent polymer 25 from falling off.
 前記下層シート24としては、有孔または無孔の不織布や多孔性プラスチックシートの他に、遮水性を有するシート材を用いることが可能である。前記上層シート23と同様に、不織布の加工法は問わないが、高吸水性ポリマー25の脱落を防止するため、スパンボンド法、メルトブローン法、ニードルパンチ法など、得られた製品の繊維密度が大きくなる加工法とするのが好ましい。前記多孔性プラスチックシートの開孔径は、高吸水性ポリマー25の脱落を防止するため、高吸水性ポリマー25の外形より小さくするのが好ましい。前記遮水性のシート材としては、前記不透液性裏面シート2と同様の素材を用いることができる。 As the lower layer sheet 24, it is possible to use a sheet material having water shielding properties in addition to a perforated or non-porous nonwoven fabric or a porous plastic sheet. As with the upper layer sheet 23, the method of processing the nonwoven fabric is not limited. However, in order to prevent the superabsorbent polymer 25 from falling off, the fiber density of the obtained product such as the spunbond method, the melt blown method, and the needle punch method is large. It is preferable to use the processing method. The opening diameter of the porous plastic sheet is preferably smaller than the outer shape of the superabsorbent polymer 25 in order to prevent the superabsorbent polymer 25 from falling off. As the water-impervious sheet material, the same material as the liquid-impermeable back sheet 2 can be used.
 本失禁パッド1では、前記上層吸収体20に長手方向に延びる開口26が形成されるとともに、失禁パッド1の肌当接面側に、透液性表面シート3を前記開口26に凹陥させた凹溝27が形成されている。 In the incontinence pad 1, an opening 26 extending in the longitudinal direction is formed in the upper layer absorbent body 20, and a concave formed by recessing the liquid-permeable surface sheet 3 into the opening 26 on the skin contact surface side of the incontinence pad 1. A groove 27 is formed.
 図4に示されるように、前記開口26は、上層吸収体20の表裏を貫通する空間部分であり、着用者の体液排出部Hを含む領域に設けられている。前記開口26は、図示例では上層吸収体20の幅方向中央に長手方向に沿って1本設けられている。このときの前記開口26の幅Cは、10~30mm、好ましくは15~20mm、長さDは、80~200mm、好ましくは100~150mmとするのがよい。 As shown in FIG. 4, the opening 26 is a space portion penetrating the front and back of the upper layer absorbent body 20, and is provided in a region including the body fluid discharge portion H of the wearer. In the illustrated example, one opening 26 is provided along the longitudinal direction at the center of the upper absorbent body 20 in the width direction. At this time, the width C of the opening 26 is 10 to 30 mm, preferably 15 to 20 mm, and the length D is 80 to 200 mm, preferably 100 to 150 mm.
 前記開口26は、図示例では幅方向中央に1本形成されているが、幅方向に離間して複数本形成されるようにしてもよい。ただし、複数本形成する場合でも、幅方向中央に開口26を配置したパターンで形成した方が、体液排出部から排出された体液が凹溝27に流入しやすく、この凹溝27に沿った体液の流れが促進されるため、好ましい。 In the illustrated example, one opening 26 is formed at the center in the width direction, but a plurality of openings 26 may be formed apart from each other in the width direction. However, even when a plurality of the body fluids are formed, the body fluid discharged from the body fluid discharge portion is more likely to flow into the groove 27 when the pattern is formed with the opening 26 disposed in the center in the width direction. This is preferable because the flow of the water is promoted.
 前記開口26は、上層吸収体20のみに設けられ、下層吸収体22には設けられていない。このため、前記凹溝27を形成した状態で、透液性表面シート3は、開口26の底面において、下層吸収体22の上層シート23に接合されるようになる。前記下層吸収体22に開口が設けられないことによって、体液の吸収量が低下するのが抑えられ、薄型でも十分な吸収量が確保できるようになる。 The opening 26 is provided only in the upper absorber 20 and is not provided in the lower absorber 22. For this reason, the liquid-permeable surface sheet 3 is joined to the upper layer sheet 23 of the lower layer absorbent body 22 at the bottom surface of the opening 26 in a state where the concave grooves 27 are formed. By not providing an opening in the lower layer absorbent body 22, it is possible to suppress a decrease in the amount of absorbed body fluid, and a sufficient amount of absorption can be ensured even if it is thin.
 前記凹溝27を形成するには、吸収体4と透液性表面シート3とを積層し、透液性表面シート3の外面側からの圧搾により前記開口26に対しエンボスを施すことによって、透液性表面シート3を開口26に凹陥させるようにする。このように、予め上層吸収体20に開口26を設けておくことにより、上層吸収体20に開口を設けずに透液性表面シート及び上層吸収体を一体的に圧搾して凹溝を形成した場合に比べ、凹溝27に流入した体液が上層吸収体20に移行する吸収スピードを速めることができるとともに、装着時に両側からの脚圧によって凹溝27が変形するのが防止できるようになる。 In order to form the concave groove 27, the absorbent body 4 and the liquid-permeable surface sheet 3 are laminated, and the opening 26 is embossed by squeezing from the outer surface side of the liquid-permeable surface sheet 3. The liquid surface sheet 3 is recessed in the opening 26. Thus, by providing the opening 26 in the upper layer absorbent body 20 in advance, the liquid-permeable surface sheet and the upper layer absorbent body were integrally compressed without forming an opening in the upper layer absorbent body 20 to form a concave groove. Compared to the case, the absorption speed at which the body fluid flowing into the concave groove 27 moves to the upper layer absorbent body 20 can be increased, and the concave groove 27 can be prevented from being deformed by leg pressures from both sides during wearing.
 前記凹溝27の底面に、所定パターンで高圧搾部を設けるようにしてもよい。前記高圧搾部のパターンとしては任意であるが、図1に示されるように、凹溝27の一方の側縁27aと他方の側縁27bとの間を繰り返し往復する波状曲線、ジグザグ線などの波状に形成された連続線からなる第1高圧搾部28と、前記第1高圧搾部28が幅方向外側に突出する凸部28a、28bと対向する反対側の凹溝27の側縁部に、溝方向に沿って形成された第2高圧搾部29とから構成するのが好ましい。これによって、装着時に両側から脚圧を受けたとき凹溝27が潰れにくくなり、凹溝27に流入可能な体液の量を多く確保できるようになる。 The high pressure portion may be provided in a predetermined pattern on the bottom surface of the concave groove 27. Although it is arbitrary as a pattern of the said high pressing part, as FIG. 1 shows, a wavy curve, a zigzag line, etc. which repeatedly reciprocate between the one side edge 27a and the other side edge 27b of the ditch | groove 27 On the side edge of the concave groove 27 on the opposite side facing the convex portion 28a, 28b where the first high pressure portion 28 is formed of a continuous line formed in a wavy shape and the first high pressure portion 28 protrudes outward in the width direction. It is preferable to comprise from the 2nd high pressing part 29 formed along the groove direction. This makes it difficult for the concave groove 27 to be crushed when receiving leg pressure from both sides at the time of wearing, and a large amount of body fluid that can flow into the concave groove 27 can be secured.
 前記下層吸収体22としては、上層シート23と下層シート24との間に高吸水性ポリマー25が配置された構造を備えたものであれば任意のものを用いることができるが、図5に示されるように、上層シート23及び下層シート24が接合部30によって接合され、前記接合部30によって囲まれるとともに、内部に高吸水性ポリマー25が封入された複数の高吸水性ポリマー配置領域31、31…に区画され、隣り合う前記高吸水性ポリマー配置領域31、31の間が、前記高吸水性ポリマー配置領域31より肌側面が相対的に窪む流路部32となるように構成されたものを用いるのが望ましい。前記流路部32は、高吸水性ポリマー25が存在しないか、高吸水性ポリマー配置領域31より低目付で存在することにより、高吸水性ポリマー配置領域31より肌側への突出高さが低く抑えられた窪み部であり、下層吸収体22の面方向に連続して形成されている。前記流路部32は、高吸水性ポリマー25が吸液して膨潤した際には、高吸水性ポリマー配置領域31が肌側に大きく突出することにより、相対的に窪んだ状態が明確に形成されるが、高吸水性ポリマー25が吸液する前においても、高吸水性ポリマー配置領域31の高吸水性ポリマー25によって高吸水性ポリマー配置領域31が肌側に膨出するとともに、前記接合部30によって流路部32が非肌側に圧搾されているため、相対的に窪んだ状態となっている。体液吸収時には、前記流路部32を通って体液が面方向に拡散するとともに、隣接する高吸水性ポリマー配置領域31の高吸水性ポリマー25に吸収保持される。 As the lower layer absorber 22, any material can be used as long as it has a structure in which the superabsorbent polymer 25 is disposed between the upper layer sheet 23 and the lower layer sheet 24, as shown in FIG. As shown, the upper layer sheet 23 and the lower layer sheet 24 are joined by the joint portion 30, surrounded by the joint portion 30, and a plurality of superabsorbent polymer arrangement regions 31, 31 in which the superabsorbent polymer 25 is enclosed. ... which is configured to be a flow path portion 32 in which the skin side surface is relatively recessed from the superabsorbent polymer arrangement region 31 between the superabsorbent polymer arrangement regions 31 and 31 adjacent to each other. It is desirable to use The flow path portion 32 has a lower protrusion height toward the skin than the superabsorbent polymer arrangement region 31 because the superabsorbent polymer 25 does not exist or is present at a lower basis weight than the superabsorbent polymer arrangement region 31. The depressed portion is suppressed and formed continuously in the surface direction of the lower layer absorber 22. When the superabsorbent polymer 25 absorbs liquid and swells, the flow path portion 32 clearly forms a relatively depressed state because the superabsorbent polymer arrangement region 31 protrudes greatly toward the skin side. However, even before the superabsorbent polymer 25 absorbs liquid, the superabsorbent polymer arrangement region 31 bulges to the skin side by the superabsorbent polymer 25 in the superabsorbent polymer placement region 31, and the joint portion Since the flow path portion 32 is compressed to the non-skin side by 30, it is in a relatively depressed state. At the time of absorbing the body fluid, the body fluid diffuses in the surface direction through the flow path portion 32 and is absorbed and held by the superabsorbent polymer 25 in the adjacent superabsorbent polymer arrangement region 31.
 前記下層吸収体22が高吸水性ポリマー配置領域31及び流路部32を備えることにより、図6及び図7に示されるように、前記高吸水性ポリマー配置領域31で体液を確実に吸収保持することができ、かつ前記流路部32を通って体液が上層吸収体20と下層吸収体22との間を流通しやすくなり、下層吸収体22での体液の拡散性が向上する。このため、1つの高吸水性ポリマー配置領域31でゲルブロッキングが生じても、流路部32を通って拡散し、他の高吸水性ポリマー配置領域31に素早く吸収できるようになる。 By providing the lower absorbent body 22 with the superabsorbent polymer arrangement region 31 and the flow path portion 32, as shown in FIGS. 6 and 7, the superabsorbent polymer arrangement region 31 reliably absorbs and holds the body fluid. The body fluid can easily flow between the upper layer absorbent body 20 and the lower layer absorbent body 22 through the flow path portion 32, and the diffusibility of the body fluid in the lower layer absorbent body 22 is improved. For this reason, even if gel blocking occurs in one superabsorbent polymer arrangement region 31, it diffuses through the flow path portion 32 and can be quickly absorbed by the other superabsorbent polymer arrangement region 31.
 前記高吸水性ポリマー配置領域31における高吸水性ポリマー25の目付は、30~300g/m、好ましくは150~250g/mとするのがよい。これにより、ゲルブロッキングが生じにくく、高吸水性ポリマー25の吸収性能が低下しにくいとともに、高吸水性ポリマー25が吸液して膨潤したとき、高吸水性ポリマー配置領域31の肌側への突出高さが良好になり、隣り合う高吸水性ポリマー配置領域31、31間の流路部32を体液が流通しやすくなる。 The basis weight of the superabsorbent polymer 25 in the superabsorbent polymer arrangement region 31 is 30 to 300 g / m 2 , preferably 150 to 250 g / m 2 . As a result, gel blocking is unlikely to occur, the absorption performance of the superabsorbent polymer 25 is unlikely to deteriorate, and when the superabsorbent polymer 25 absorbs liquid and swells, the superabsorbent polymer arrangement region 31 protrudes to the skin side. The height becomes good, and the body fluid easily flows through the flow path portion 32 between the adjacent superabsorbent polymer arrangement regions 31 and 31.
 前記高吸水性ポリマー配置領域31の平面配置パターンは、図7に示されるように、失禁パッド1の長手方向及び幅方向に整列するように正格子状に配置してもよいし、図示しないが千鳥格子状に配置してもよい。 The planar arrangement pattern of the superabsorbent polymer arrangement region 31 may be arranged in a regular lattice pattern so as to be aligned in the longitudinal direction and the width direction of the incontinence pad 1 as shown in FIG. They may be arranged in a staggered pattern.
 前記高吸水性ポリマー配置領域31の平面形状は、円形や四角形などでも良いが、図7に示されるように、平面形状が失禁パッド1の長手方向に長い略楕円形状に形成するのが好ましい。楕円形状とすることにより、高吸水性ポリマー配置領域31内における高吸水性ポリマー25の流動性が良くなり、ゲルブロッキングを抑えつつ体液の吸収効率が向上できる。また、斜め方向の4箇所が高吸水性ポリマー配置領域31で囲まれた比較的広い流路部32となっているため、この部分で体液が多方向に拡散しやすくなる。 The planar shape of the superabsorbent polymer arrangement region 31 may be a circle or a quadrangle, but it is preferable that the planar shape is a substantially elliptical shape that is long in the longitudinal direction of the incontinence pad 1 as shown in FIG. By adopting an elliptical shape, the fluidity of the superabsorbent polymer 25 in the superabsorbent polymer arrangement region 31 is improved, and the absorption efficiency of body fluid can be improved while suppressing gel blocking. Moreover, since the four places of the diagonal direction are the comparatively wide flow-path parts 32 enclosed by the superabsorbent polymer arrangement | positioning area | region 31, a bodily fluid becomes easy to diffuse | dive in multiple directions in this part.
 前記接合部30は、ホットメルト接着剤、ヒートシール又は超音波シールで接合した部分である。前記接合部30は、高吸水性ポリマー配置領域31を囲うように設けられるとともに、高吸水性ポリマー配置領域31の周囲に沿って接合部と非接合部とが交互に配置された間欠パターンで設けるのが好ましい。前記接合部30は、高吸水性ポリマー25が吸液して膨潤したときに、一部又は全部が剥離して隣接する高吸水性ポリマー配置領域31又は流路部32と連通するようにするのが好ましい。これにより、高吸水性ポリマー配置領域31でのゲルブロッキングを防止することができる。 The joint part 30 is a part joined by a hot melt adhesive, heat seal or ultrasonic seal. The joint portion 30 is provided so as to surround the superabsorbent polymer arrangement region 31 and is provided in an intermittent pattern in which joint portions and non-joint portions are alternately arranged along the periphery of the superabsorbent polymer placement region 31. Is preferred. When the superabsorbent polymer 25 absorbs liquid and swells, the joint portion 30 is partly or wholly peeled off and communicates with the adjacent superabsorbent polymer arrangement region 31 or the channel portion 32. Is preferred. Thereby, the gel blocking in the super absorbent polymer arrangement | positioning area | region 31 can be prevented.
 前記下層吸収体22の構造について更に詳細に説明すると、図7に示されるように、前記下層吸収体22は、前記上層シート23と下層シート24とが、千鳥格子状配置で設けられた第1接合部30aと、上下左右位置に存在する各第1接合部30a、30a…同士を結ぶ斜め中間位置に設けられた第2接合部30b、30b…とによって接合され、前記第1接合部30aと第2接合部30bとによって囲まれるとともに、失禁パッド1の長手方向及び幅方向に沿って正格子状に配列された、内部に高吸水性ポリマー25が封入された複数の第1画成領域(高吸水性ポリマー配置領域31)と、隣接する4つの第1画成領域の中央に位置するとともに、斜め4方向が前記第2接合部30bによって囲まれた第2画成領域33とに区画されている。 The structure of the lower layer absorber 22 will be described in more detail. As shown in FIG. 7, the lower layer absorber 22 includes the upper layer sheet 23 and the lower layer sheet 24 provided in a staggered arrangement. Are joined by a first joining portion 30a and second joining portions 30b, 30b provided at oblique intermediate positions connecting the first joining portions 30a, 30a, ... existing in the vertical and horizontal positions, and the first joining portion 30a. A plurality of first defined regions surrounded by the first and second joint portions 30b and arranged in a regular lattice pattern along the longitudinal direction and the width direction of the incontinence pad 1 and having the superabsorbent polymer 25 enclosed therein (Superabsorbent polymer arrangement region 31) and a second defined region 33 which is located at the center of the four adjacent first defined regions and whose four oblique directions are surrounded by the second joint portion 30b. Been That.
 前記第2画成領域33は、前記第1画成領域(高吸水性ポリマー配置領域31)より少ない量の高吸水性ポリマー25が内部に封入されるか、前記高吸水性ポリマー25が介在しないポリマー非存在領域とされている。 In the second defined region 33, a smaller amount of the superabsorbent polymer 25 than that in the first defined region (superabsorbent polymer arrangement region 31) is enclosed, or the superabsorbent polymer 25 is not interposed. It is considered as a polymer non-existence region.
 前記第2画成領域33は、前記第1画成領域(高吸水性ポリマー配置領域31)よりも小さい面積で形成するのが好ましい。これにより、前記第2画成領域33の流路部32としての役割が明確になり、体液の流通性が良好になる。 The second defined area 33 is preferably formed with an area smaller than that of the first defined area (superabsorbent polymer arrangement area 31). As a result, the role of the second defining region 33 as the flow path portion 32 is clarified, and the fluidity of the body fluid is improved.
 前記第1画成領域(高吸水性ポリマー配置領域31)の上下端に配置される第1接合部30aは左右方向に長い溝状に形成されるとともに、前記第1画成領域(高吸水性ポリマー配置領域31)の左右端に配置される第1接合部30aは上下方向に長い溝状に形成され、前記第2接合部30bは、前記第1接合部30a同士を結ぶ方向に断続的なドット状に形成されるようにするのが好ましい。これにより、高吸水性ポリマー25が吸水して膨潤した際に、第2接合部30bが剥離しやすくなり、第1画成領域(高吸水性ポリマー配置領域31)から第2画成領域33に高吸水性ポリマー25が流動しやすくなり、ゲルブロッキングを防止できるようになる。 The first joint portions 30a arranged at the upper and lower ends of the first defined region (superabsorbent polymer placement region 31) are formed in a groove shape that is long in the left-right direction, and the first defined region (superabsorbent polymer) The first joint portion 30a disposed at the left and right ends of the polymer placement region 31) is formed in a groove shape that is long in the vertical direction, and the second joint portion 30b is intermittent in the direction connecting the first joint portions 30a. It is preferable to form the dots. Thereby, when the highly water-absorbing polymer 25 absorbs water and swells, the second joint portion 30b is easily peeled off, and the first defined region (superabsorbent polymer arrangement region 31) is changed to the second defined region 33. The superabsorbent polymer 25 becomes easy to flow and gel blocking can be prevented.
 上記のように、吸収体4として、パルプ及び高吸水性ポリマー21からなる上層吸収体20と、ポリマーシートからなる下層吸収体22とから構成されたものを用いているため、薄型でありながら前記下層吸収体22によって十分な吸収量が確保できるようになる。また、上層吸収体20にも高吸水性ポリマー21が含まれているため、パルプのみからなる場合の液保持しにくいという問題が解決できるようになる。 As described above, since the absorbent body 4 is composed of the upper layer absorbent body 20 made of pulp and the highly water-absorbing polymer 21 and the lower layer absorbent body 22 made of a polymer sheet, it is thin but is thin. A sufficient amount of absorption can be secured by the lower layer absorber 22. Moreover, since the superabsorbent polymer 21 is also contained in the upper layer absorbent body 20, it is possible to solve the problem that it is difficult to retain the liquid in the case of being made of only pulp.
 更に、本失禁パッド1では、上層吸収体20に長手方向に延びる開口26が形成されるとともに、失禁パッド1の肌当接面側に、透液性表面シート3を開口26に凹陥させた凹溝27が形成されているため、前記凹溝27に沿って体液を長手方向に拡散させつつ上層吸収体20に素早く吸収させることができるとともに、その後下層吸収体22に吸収保持されるようになる。また、下層吸収体22の肌側に上層吸収体20が備えられているため、下層吸収体22に吸収保持された体液が肌側に逆戻りするのが抑えられている。 Further, in the incontinence pad 1, an opening 26 extending in the longitudinal direction is formed in the upper-layer absorbent body 20, and the liquid-permeable surface sheet 3 is recessed in the opening 26 on the skin contact surface side of the incontinence pad 1. Since the grooves 27 are formed, body fluid can be quickly absorbed by the upper absorbent body 20 while diffusing in the longitudinal direction along the concave grooves 27 and then absorbed and held by the lower absorbent body 22. . Moreover, since the upper layer absorbent body 20 is provided on the skin side of the lower layer absorbent body 22, it is suppressed that the bodily fluid absorbed and held by the lower layer absorbent body 22 returns to the skin side.
〔他の形態例〕
 上記形態例では、失禁パッド1を例に挙げて説明したが、本発明は、生理用ナプキンや使い捨ておむつなどの他の吸収性物品にも採用することが可能である。
[Other examples]
In the above-described embodiment, the incontinence pad 1 has been described as an example, but the present invention can be applied to other absorbent articles such as sanitary napkins and disposable diapers.
 1…失禁パッド、2…不透液性裏面シート、3…透液性表面シート、4…吸収体、7…サイド不織布、10…内側立体ギャザー、11…外側立体ギャザー、12・13…糸状弾性伸縮部材、20…上層吸収体、21・25…高吸水性ポリマー、22…下層吸収体、23…上層シート、24…下層シート、26…開口、27…凹溝、30…接合部、31…高吸水性ポリマー配置領域、32…流路部 DESCRIPTION OF SYMBOLS 1 ... Incontinence pad, 2 ... Impermeable back sheet, 3 ... Liquid permeable surface sheet, 4 ... Absorber, 7 ... Side nonwoven fabric, 10 ... Inside solid gather, 11 ... Outside solid gather, 12.13 ... String-like elasticity Stretch member, 20 ... upper layer absorbent, 21.25 ... super absorbent polymer, 22 ... lower layer absorbent, 23 ... upper layer sheet, 24 ... lower layer sheet, 26 ... opening, 27 ... concave groove, 30 ... joint, 31 ... Superabsorbent polymer arrangement region, 32 ... channel portion

Claims (4)

  1.  透液性表面シートと不透液性裏面シートとの間に吸収体が介在された吸収性物品において、
     前記吸収体は、パルプ及び高吸水性ポリマーからなる上層吸収体と、前記上層吸収体の非肌側に隣接して配置されるとともに、2層のシート間に高吸水性ポリマーが配置されてなる下層吸収体とから構成され、
     前記上層吸収体に長手方向に延びる開口が形成されるとともに、前記吸収性物品の肌当接面側に、前記透液性表面シートを前記開口に凹陥させた凹溝が形成されていることを特徴とする吸収性物品。
    In the absorbent article in which the absorbent body is interposed between the liquid-permeable surface sheet and the liquid-impermeable back sheet,
    The absorber is disposed adjacent to the non-skin side of the upper absorbent body composed of pulp and a superabsorbent polymer and the upper absorbent body, and the superabsorbent polymer is disposed between the two layers of sheets. It consists of a lower layer absorber,
    An opening extending in the longitudinal direction is formed in the upper-layer absorbent body, and a groove is formed on the skin contact surface side of the absorbent article so that the liquid-permeable surface sheet is recessed in the opening. Absorbent article characterized.
  2.  前記凹溝は、幅方向中央に1本形成されるか、幅方向に離間して複数本形成されている請求項1記載の吸収性物品。 The absorbent article according to claim 1, wherein one groove is formed at the center in the width direction or a plurality of grooves are formed apart from each other in the width direction.
  3.  前記下層吸収体は、前記不織布シート同士が接合部によって接合され、前記接合部によって囲まれるとともに、内部に前記高吸水性ポリマーが封入された複数の高吸水性ポリマー配置領域に区画され、隣り合う前記高吸水性ポリマー配置領域の間が、前記高吸水性ポリマー配置領域より相対的に窪む流路部となっている請求項1、2いずれかに記載の吸収性物品。 The lower-layer absorbent body is bounded by a plurality of superabsorbent polymer arrangement regions in which the non-woven fabric sheets are joined by a joint portion, surrounded by the joint portion, and enclosed with the superabsorbent polymer inside. The absorbent article according to claim 1, wherein a space between the superabsorbent polymer arrangement regions is a channel portion that is relatively recessed from the superabsorbent polymer arrangement region.
  4.  前記凹溝の底面に、所定パターンで高圧搾部が形成されている請求項1~3いずれかに記載の吸収性物品。 The absorbent article according to any one of claims 1 to 3, wherein a high-pressure portion is formed in a predetermined pattern on the bottom surface of the concave groove.
PCT/JP2017/035220 2016-09-29 2017-09-28 Absorbent article WO2018062388A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2016190972A JP6371814B2 (en) 2016-09-29 2016-09-29 Absorbent articles
JP2016-190972 2016-09-29

Publications (1)

Publication Number Publication Date
WO2018062388A1 true WO2018062388A1 (en) 2018-04-05

Family

ID=61759596

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2017/035220 WO2018062388A1 (en) 2016-09-29 2017-09-28 Absorbent article

Country Status (2)

Country Link
JP (1) JP6371814B2 (en)
WO (1) WO2018062388A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114845679A (en) * 2019-12-23 2022-08-02 花王株式会社 Absorbent body and absorbent article

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114786638B (en) 2019-12-23 2023-04-18 花王株式会社 Absorbent body and absorbent article
EP4082498A4 (en) 2019-12-23 2023-12-27 Kao Corporation Absorbent sheet, absorbent article, and absorbent-sheet manufacturing method
JP7402147B2 (en) 2019-12-23 2023-12-20 花王株式会社 Absorbent body and its manufacturing method
JPWO2021149669A1 (en) * 2020-01-23 2021-07-29
JP2023001810A (en) * 2021-06-21 2023-01-06 花王株式会社 absorbent article
WO2023181483A1 (en) * 2022-03-25 2023-09-28 大王製紙株式会社 Absorbent article

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011120710A (en) * 2009-12-10 2011-06-23 Livedo Corporation Absorbent article
JP2016049247A (en) * 2014-08-29 2016-04-11 大王製紙株式会社 Absorbent article
JP2016168299A (en) * 2015-03-16 2016-09-23 大王製紙株式会社 Absorbent article

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6108447B2 (en) * 2013-03-27 2017-04-05 大王製紙株式会社 Absorbent articles

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011120710A (en) * 2009-12-10 2011-06-23 Livedo Corporation Absorbent article
JP2016049247A (en) * 2014-08-29 2016-04-11 大王製紙株式会社 Absorbent article
JP2016168299A (en) * 2015-03-16 2016-09-23 大王製紙株式会社 Absorbent article

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114845679A (en) * 2019-12-23 2022-08-02 花王株式会社 Absorbent body and absorbent article

Also Published As

Publication number Publication date
JP6371814B2 (en) 2018-08-08
JP2018050987A (en) 2018-04-05

Similar Documents

Publication Publication Date Title
JP6371814B2 (en) Absorbent articles
KR102287121B1 (en) Absorbent article
KR102648953B1 (en) absorbent article
CN108366894B (en) Absorbent article
KR101782763B1 (en) Absorbing article
JP6360540B2 (en) Absorbent articles
JP2018050987A5 (en)
JP6047606B2 (en) Absorbent articles
JP5957566B1 (en) Absorbent articles
JP2015089382A5 (en)
JP6484416B2 (en) Absorbent articles
JP6081422B2 (en) Absorbent articles
WO2017022532A1 (en) Absorbent article
JP2016052400A (en) Absorbent article
JP6441621B2 (en) Absorbent articles
JP6484417B2 (en) Absorbent articles
JP5957329B2 (en) Absorbent articles
JP6033612B2 (en) Absorber and absorbent article using the same
JP2016049312A (en) Absorbent article

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17856337

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17856337

Country of ref document: EP

Kind code of ref document: A1