WO2018061140A1 - Erroneous assembly prevention structure of internal combustion engine - Google Patents

Erroneous assembly prevention structure of internal combustion engine Download PDF

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Publication number
WO2018061140A1
WO2018061140A1 PCT/JP2016/078780 JP2016078780W WO2018061140A1 WO 2018061140 A1 WO2018061140 A1 WO 2018061140A1 JP 2016078780 W JP2016078780 W JP 2016078780W WO 2018061140 A1 WO2018061140 A1 WO 2018061140A1
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WO
WIPO (PCT)
Prior art keywords
internal combustion
combustion engine
cylinder head
camshaft
cylinder block
Prior art date
Application number
PCT/JP2016/078780
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French (fr)
Japanese (ja)
Inventor
田尻 和也
Original Assignee
本田技研工業株式会社
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Publication date
Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to PCT/JP2016/078780 priority Critical patent/WO2018061140A1/en
Publication of WO2018061140A1 publication Critical patent/WO2018061140A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/24Cylinder heads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F11/00Arrangements of sealings in combustion engines 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames

Definitions

  • the present invention relates to a structure for preventing erroneous assembly between components of an internal combustion engine.
  • a pin hole is provided in the mating surface of one component, and a knock pin is provided in a position facing the pin hole of the mating surface of the other component.
  • Patent Document 1 in an internal combustion engine, a cylinder head is superimposed on a cylinder block protruding from a crankcase and fastened integrally. However, a pin hole is formed on a mating surface of the cylinder head, and the cylinder block is aligned. A knock pin protrudes from the surface facing the pin hole, and when the cylinder head is stacked and assembled on the cylinder block, the knock pin on the cylinder block side fits into the pin hole on the cylinder head side. The cylinder head can be accurately positioned with respect to the block.
  • the internal combustion engine is given a specific type in view of its structure and external shape.
  • the size of the knock pin used for positioning is substantially constant.
  • the knock pin used for an internal combustion engine of a type with a close displacement is often the same, and therefore the cylinder head of an internal combustion engine of a different type with respect to one cylinder block. May be misconfigured.
  • the present invention has been made in view of the above points, and the object of the present invention is to provide a misconfiguration prevention structure for an internal combustion engine that prevents misconfiguration of components of different types of the internal combustion engine.
  • an erroneous assembly prevention structure for an internal combustion engine includes: In the internal combustion engine misassembly prevention structure in which the components that are in contact with each other constituting the internal combustion engine are assembled by fitting the convex portion and the concave portion, respectively, The parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are different in type from the first internal combustion engine are different in the fitting structure of the convex part and the concave part.
  • the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are different in type from the first internal combustion engine have different fitting structures between the convex portions and the concave portions.
  • the convex part and the concave part do not fit accurately and cannot be assembled. Understand and prevent misconfiguration.
  • the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are in contact with each other may have different sizes of the convex part and the concave part.
  • the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are in contact with each other are different in the size of the protrusions and the recesses. If the parts of the second internal combustion engine of different types that are in contact with each other are to be assembled, the convex portion and the concave portion do not fit with high precision, and it is easily understood that the assembly is wrong, and erroneous assembly is prevented.
  • the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are in contact with each other may have different shapes of the convex part and the concave part.
  • the parts that are in contact with each other of the first internal combustion engine and the parts that are in contact with each other of the second internal combustion engine have different shapes of the convex part and the concave part.
  • the convex portion and the concave portion do not fit with high precision, and it is easy to recognize that it is an erroneous assembly, and an erroneous assembly is prevented.
  • the parts in contact with each other are a cylinder block and a cylinder head,
  • the convex portion and the concave portion may be provided on the mating surfaces of the cylinder block and the cylinder head, respectively.
  • the convex portion and the concave portion are respectively provided on the mating surfaces of the cylinder block and the cylinder head, the second internal combustion engine of a different type is provided in the cylinder block (or cylinder head) of the first internal combustion engine.
  • the convex portion and the concave portion do not fit with high precision, and it is easily understood that the assembly is wrong, and the wrong assembly is prevented.
  • the convex portion provided on one mating surface of the cylinder block and the cylinder head is a rod-like member planted on the mating surface, You may make it the said recessed part provided in the other mating surface of the said cylinder block and the said cylinder head be a pin hole formed in the same mating surface.
  • the convex portion protruding from one mating surface of the cylinder block and the cylinder head is a rod-like member implanted on the mating surface, the dedicated cylinder block in which the convex portion is integrally formed or Since it is not necessary to manufacture a cylinder head and an existing cylinder block and cylinder head can be processed and used, manufacturing cost can be reduced.
  • the convex portion provided on one mating surface of the cylinder block and the cylinder head is a projection formed integrally from the mating surface, You may make it the said recessed part provided in the other mating surface of the said cylinder block and the said cylinder head be a hole part protruded and formed in the mating surface.
  • the convex portion provided on one mating surface of the cylinder block and the cylinder head is a projection that is integrally formed by projecting from the mating surface.
  • the attaching process is unnecessary and the number of manufacturing steps can be reduced.
  • the projection is provided on the mating surface of the cylinder block,
  • the concave portion may be provided on the mating surface of the cylinder head.
  • the convex portion is provided on the mating surface that is the upper surface of the cylinder block, which is normally the lower side. It can be easily fitted and assembled, and workability is good. Moreover, there is a possibility that it can be recognized whether or not it is a wrong assembly before assembly by visual recognition of the convex portion.
  • the parts in contact with each other are a cylinder head and a camshaft
  • the convex portion is an annular ridge that protrudes in the radial direction on the outer periphery of the journal portion of the camshaft and is formed in the circumferential direction
  • the concave portion may be a groove formed in a circumferential direction on a bearing inner peripheral surface of the bearing portion of the cylinder head.
  • the outer circumferential surface of the camshaft journal portion projects in the radial direction to form an annular ridge in the circumferential direction
  • the inner circumferential surface of the bearing portion of the cylinder head has a groove in the circumferential direction.
  • the camshaft protrusion is slidably fitted in the groove of the bearing portion of the cylinder head so that the camshaft is rotatably supported.
  • the camshaft (or cylinder head) of the second internal combustion engine of a different model the protrusions and grooves do not fit with high accuracy, and it is easy to find that the assembly is incorrect. Pairing is prevented.
  • the cylinder head and the camshaft of the first internal combustion engine and the cylinder head and the camshaft of the second internal combustion engine may have different axial widths of the protrusions and the grooves. Good.
  • the parts in contact with each other are a camshaft and a camshaft holder
  • the convex portion is an annular ridge that protrudes in the radial direction on the outer periphery of the journal portion of the camshaft and is formed in the circumferential direction
  • the concave portion may be a groove formed in the circumferential direction on the inner peripheral surface of the bearing of the camshaft holder.
  • the outer circumferential surface of the camshaft journal portion protrudes in the radial direction to form a circumferential annular ridge
  • the camshaft holder has a circumferential groove on the inner circumferential surface of the bearing.
  • the camshaft is rotatably supported by a camshaft (or camshaft holder) of the first internal combustion engine, If you try to assemble the camshaft holder (or camshaft) of the second internal combustion engine with a different model, the ridges and grooves will not fit accurately, and it will be easy to see that they are misassembled. Is prevented.
  • the axial widths of the protrusions (24r, 124r) and the grooves (50v, 150v) may be different from each other.
  • the fitting structure of the convex portion and the concave portion is different between the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are different in type from the first internal combustion engine.
  • the convex part and the concave part do not fit accurately and cannot be assembled. Misconfiguration is prevented.
  • FIG. 1 is an overall left side view showing a partial cross section of a first internal combustion engine according to an embodiment of the present invention. It is the right view made into the principal part cross section which shows the assembly state of a cylinder block and a cylinder head. It is the decomposition
  • FIG. 5 is a cross-sectional view taken along line VV in FIG. 4. It is a bottom view of a cylinder head.
  • FIG. 7 is a cross-sectional view taken along arrow VII-VII in FIG. 6.
  • FIG. 1 It is principal part sectional drawing which shows the fitting state of a pin member and a pin hole. It is the decomposition
  • FIG. 6 is an exploded cross-sectional view on the right side of a cylinder head, an intake camshaft, and a camshaft holder of a second internal combustion engine. It is sectional drawing which shows the state which assembled
  • FIG. 1 is a side view of a first internal combustion engine 1 according to an embodiment to which the present invention is applied.
  • the first internal combustion engine 1 is mounted on a small vehicle such as a motorcycle.
  • the first internal combustion engine 1 is shown in a posture mounted on a vehicle (not shown).
  • the front / rear and left / right directions follow the normal standard in which the straight direction of the vehicle is the front, and in the drawings, FR is the front, RR is the rear, LH is the left, RH Indicates the right side.
  • the first internal combustion engine 1 is a water-cooled, in-line 2-cylinder, 4-stroke cycle DOHC type internal combustion engine, and is given a specific type from its structure, outer shape, and the like.
  • the first internal combustion engine 1 is mounted horizontally on a vehicle so that a crankshaft 10 rotatably supported by a crankcase 2 is oriented in the left-right vehicle width direction.
  • the two cylinders of the cylinder block 3 are arranged side by side in series on the left and right.
  • the crankcase 2 that supports the crankshaft 10 by arranging the crankshaft 10 in the vehicle width direction is configured in a vertically divided manner with the crankshaft 10 as a boundary.
  • a cylinder block 3 is integrally formed at the front upper part of the upper crankcase 2A by tilting the cylinder axis Lc of the two cylinder bores 3a somewhat forward, and the cylinder head 4 is overlapped and fastened to the cylinder block 3.
  • the cylinder head cover 5 is put on the cylinder head 4 and fastened.
  • an oil pan 6 is attached under the lower crankcase 2B.
  • a transmission 11 is incorporated in the crankcase 2 to constitute a so-called power unit.
  • the crankcase 2 extends rearward from the crankshaft 10, and in addition to the crankshaft 10, the main shaft 12, the countershaft 13, and the balancer of the transmission 11 disposed in the crankcase 2 rearward from the crankshaft 10.
  • the shaft 14 is rotatably supported in parallel with the crankshaft 10.
  • a piston 7 is fitted in a cylinder bore 3a (see FIG. 4) of two cylinders of a cylinder block 3 formed integrally with the upper crankcase 2A so as to be able to reciprocate. It is connected to the crankpin portion of the crankshaft 10 via the connecting rod 8.
  • the cylinder head 4 has a combustion chamber 20 formed opposite to the piston 7 for each of the two cylinder bores 3a, and an intake port 21 opened to the combustion chamber 20 and opened and closed by a pair of intake valves 22 to the rear.
  • An exhaust port 31 opened and closed by a pair of exhaust valves 32 extends forward, and a spark plug 15 facing the combustion chamber 20 is mounted.
  • a throttle body 16 is connected to the upstream opening 21a of the intake port 21, and an air cleaner is connected upstream of the throttle body 16 via an intake pipe (not shown).
  • a muffler is connected to the downstream opening 31a of the exhaust port 31 via an exhaust pipe (not shown).
  • the intake valve 22 is urged in the valve closing direction by a valve spring 23 provided between the cylinder head 4 and the exhaust valve 32 is urged in the valve closing direction by a valve spring 33 provided between the intake valve 22 and the cylinder head 4.
  • each intake valve 22 and each exhaust valve 32 are synchronized with the rotation of the crankshaft 10 by an intake camshaft 24 and an exhaust camshaft 34 that are rotatably supported by the cylinder head 4 in parallel with the crankshaft 10. Open and close.
  • the intake camshaft 24 and the exhaust camshaft 34 are fitted with an intake cam sprocket 29 and an exhaust cam sprocket 39 at the right end, respectively, and a chain drive sprocket 18 fitted near the right end of the crankshaft 10.
  • the cam chain 19 is stretched between the intake cam sprocket 29 and the exhaust cam sprocket 39, and the intake camshaft 24 and the exhaust camshaft 34 are driven to rotate at half the rotational speed of the crankshaft 10.
  • Cam chain chambers 3c and 4c are formed at the right ends of the cylinder block 3 and the cylinder head 4 to communicate with each other (see FIGS. 4 and 6).
  • An intake rocker arm 25 that is swung by an intake cam 24c formed on the intake camshaft 24 is pivotally supported by the rocker arm shaft 26, and a roller 25r that is rotatably supported by the intake rocker arm 25 is provided with an intake cam 24c.
  • an exhaust rocker arm 35 that is swung by an exhaust cam 34c formed on the exhaust camshaft 34 is pivotally supported by the rocker arm shaft 36, and a roller 35r that is rotatably supported by the exhaust rocker arm 35 is provided.
  • the tip of the exhaust rocker arm 35 swings and pushes the exhaust valve 32 against the valve spring 33 to open.
  • FIG. 2 is a right side view showing the assembled state of the cylinder block 3 and the cylinder head 4
  • FIG. 3 is an exploded right side view showing an exploded state of the cylinder block 3 and the cylinder head 4.
  • the vicinity of the mating surface is a partial cross section.
  • two cylinder bores 3a, 3a are formed side by side on the mating surface 3f of the cylinder block 3 with the cylinder head 4, and a long rectangular cam chain chamber 3c is front and rear on the right side thereof. Is formed. Further, one stud bolt hole 3s is formed on the left, middle, and right sides of the two cylinder bores 3a, 3a, one on the front and one on the rear.
  • a circular hole 3h is formed in the boss portion 3b bulging rearward of the cam chain chamber 3c in the mating surface 3f of the cylinder block 3, and the first hole is formed in the circular hole 3h as shown in FIG.
  • a pin member 3P which is a cylindrical rod-like member having a predetermined outer diameter of the internal combustion engine 1, is implanted with its base portion being press-fitted.
  • the pin member 3P has a predetermined outer diameter a1 of the first internal combustion engine 1, and protrudes from the mating surface 3f of the cylinder block 3 (see FIG. 3).
  • a roller pin having a low pressure stress is used for the pin member 3P.
  • This roller pin 3P is basically detachable after being fitted into the circular hole 3h of the mating surface 3f of the cylinder block 3 and cannot be removed. Even if it can be removed, the inner diameter of the circular hole 3h expands or deforms. It becomes impossible to press-fit roller pins with the same dimensions. Therefore, the roller pin 3P press-fitted into the cylinder block 3 of the first internal combustion engine cannot be replaced with a roller pin having a different size.
  • 4a is formed side by side, and a long rectangular cam chain chamber 4c is formed on the right and front sides thereof.
  • combustion chamber recess 4a two intake ports 21 and two exhaust ports 31 are opened facing the combustion chamber 20, and a fitting insertion hole 4t for a spark plug 15 is formed in the center.
  • a stud bolt hole 4s corresponding to the stud bolt hole 3s of the cylinder block 3 is formed around the two combustion chamber recesses 4a and 4a.
  • a predetermined inner diameter of the first internal combustion engine 1 is provided on the mating surface 4f of the cylinder head 4 at a location facing the pin member 3P of the cylinder block 3 of the boss portion 4b bulging rearward of the cam chain chamber 4c.
  • a pin hole 4H which is a circular hole, is formed (see FIG. 7).
  • the inner diameter of the pin hole 4H of the cylinder head 4 is equal to the outer diameter a1 of the pin member 3P of the cylinder block 3, and has a predetermined inner diameter a1 of the first internal combustion engine 1 (see FIG. 3). Therefore, the pin member 3P fits into the pin hole 4H with high accuracy (see FIG. 8).
  • FIG. 3 when the mating surface 4 f of the cylinder head 4 is accurately opposed to the mating surface 3 f of the cylinder block 3 and the gasket 9 is sandwiched between them, they are shown in FIGS. 2 and 8.
  • the pin member 3P on the cylinder block 3 side can be fitted into the pin hole 4H of the cylinder head 4 with high precision, and can be positioned and fixed with respect to each other.
  • the cylinder head 4 is assembled to the cylinder block 3.
  • the first internal combustion engine 1 can be manufactured.
  • FIG. 9 is an exploded right side view showing an exploded state of the cylinder block 103 and the cylinder head 104 of the second internal combustion engine 100 of a type different from that of the first internal combustion engine 1.
  • a cylindrical pin member 103P having a predetermined outer diameter a2 of the second internal combustion engine 101 is planted with the base being press-fitted (see FIG. 9).
  • the pin member 103P protrudes from the mating surface 103f of the cylinder block 103.
  • a roller pin is also used for the pin member 103P.
  • the second internal combustion engine 101 is located at a location facing the pin member 103P of the cylinder block 103 of the boss 104b bulging rearward of the cam chain chamber.
  • a pin hole 4H which is a circular hole having a predetermined inner diameter a2, is formed (see FIG. 9).
  • the outer diameter a2 of the pin member 103P on the cylinder block 103 side is equal to the inner diameter a2 of the pin hole 104H of the cylinder head 104, and the pin member 103P fits into the pin hole 104H with high accuracy.
  • the diameter a2 of the pin member 103P and the pin hole 4H of the second internal combustion engine 101 is smaller than the diameter a1 of the pin member 3P and the pin hole 4H of the first internal combustion engine 1. Accordingly, when the cylinder head 104 of the second internal combustion engine 101 of a different type is to be superimposed on the cylinder block 3 of the first internal combustion engine 1, the outer diameter a1 of the pin member 3P on the cylinder block 3 side is set to the cylinder head 104.
  • the pin member 3P and the pin hole 104H cannot be fitted, and the cylinder head 104 cannot be assembled to the cylinder block 3 because it is larger than the inner diameter a2 of the side pin hole 104H. For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
  • the pin member 3P press-fitted into the circular hole 3h of the mating surface 3f of the cylinder block 3 of the first internal combustion engine is a roller pin, and this roller pin is replaced with a roller pin of a second internal combustion engine having a different size. Since it is not possible, the cylinder head 104 of the second internal combustion engine 101 cannot be overlaid and assembled to the cylinder block 3 of the first internal combustion engine.
  • the inner diameter a1 of the pin hole 4H on the cylinder head 4 side is the pin member 103P on the cylinder block 103 side.
  • the pin member 103P and the pin hole 4H do not fit with high accuracy, and there is a gap, resulting in play, and the cylinder head 4 cannot be reliably positioned and fixed to the cylinder block 103. Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
  • the pin member 103P press-fitted into the cylinder block 103 of the second internal combustion engine 101 is also a roller pin and cannot be replaced with a roller pin having a different size
  • the cylinder block 103 of the second internal combustion engine 101 is replaced with the first internal combustion engine.
  • the cylinder heads 4 cannot be assembled with each other.
  • pin members 3P and 103P are implanted on the mating surfaces 3f and 103f of the cylinder blocks 3 and 103, there is no need to manufacture a dedicated cylinder block in which convex portions corresponding to the pin members are formed. What is necessary is just to form the circular hole which can press-fit a pin member in a block, and can reduce manufacturing cost.
  • the pin member and the pin hole respectively provided on the mating surfaces of the cylinder block and the cylinder head have a circular cross section, but the cross section has a polygonal shape or other shapes,
  • the pin member and pin hole of the internal combustion engine of 1 and the pin member and pin hole of the second internal combustion engine of different types may have different cross-sectional shapes.
  • the cross-sectional shape of the pin member and the pin hole of the first internal combustion engine is a quadrangle
  • the cross-sectional shape of the pin member and the pin hole of the second internal combustion engine is a pentagon.
  • Star polygons such as star pentagons and star heptagons, ellipses with different shapes, oval shapes with different shapes, etc. can be employed.
  • the pin members 3P and 103P of the cylinder blocks 3 and 103 are implanted on the mating surfaces 3f and 103f of the cylinder blocks 3 and 103.
  • they are integrally formed so as to protrude from the mating surfaces of the cylinder blocks.
  • a protrusion may be formed, and a hole for fitting the protrusion may be formed on the mating surface of the cylinder head.
  • a concave portion may be provided on the mating surface of the cylinder block, and a convex portion may be provided on the mating surface of the cylinder head.
  • a convex portion is provided on the mating surface of the cylinder block, and a concave portion is provided on the mating surface of the cylinder head, so that the convex surface on the upper surface of the cylinder block, which is normally lower, is projected.
  • FIG. 10 is a top view of the cylinder head 4, in which two rear intake valves 22 and two front exhaust valves 32 are provided on the ceiling walls of the left and right combustion chambers 20, 20. In the center of the ceiling wall of the combustion chamber 20, a fitting insertion hole 4t for the spark plug 15 is formed.
  • a right bearing wall 4 ⁇ / b> R extending forward and backward along the right side of the ceiling wall of the right combustion chamber 20 is formed, and the left bearing divided into the left and right sides of the ceiling wall of the left combustion chamber 20.
  • Walls 4L, 4L are formed, and central bearing walls 4C, 4C divided in the front-rear direction are formed between the ceiling wall of the right combustion chamber 20 and the ceiling wall of the left combustion chamber 20.
  • the right bearing wall 4R, the central bearing walls 4C and 4C, and the left bearing walls 4L and 4L are parallel to each other and are erected perpendicular to the axis of the crankshaft 10.
  • a cam chain chamber 4c is formed between the right outer wall of the cylinder head 4 and the right bearing wall 4R.
  • the upper surface of the right bearing wall 4R of the cylinder head 4 is a mating surface 4Rf (surface with a dotted pattern in FIG. 11) with the right camshaft holder 50R.
  • the mating surface 4Rf includes the intake camshaft 24 and the exhaust cam.
  • a semicircular bearing inner peripheral surface 4Ri for bearing the shaft 34 and a bearing inner peripheral surface 4Re are formed.
  • the intake camshaft 24 and the exhaust camshaft 34 are also provided on the mating surfaces 4Lf and 4Lf (surfaces with a dotted pattern in FIG. 11) with the left camshaft holders 50L and 50L on the upper surfaces of the left bearing walls 4L and 4L.
  • a semicircular bearing inner circumferential surface 4Li and a bearing inner circumferential surface 4Le are formed.
  • the intake camshaft 24 and the exhaust camshaft are also provided on the mating surfaces 4Cf and 4Cf (surfaces with a dotted pattern in FIG. 11) with the central camshaft holders 50C and 50C on the upper surfaces of the central bearing walls 4C and 4C.
  • a semicircular bearing inner peripheral surface 4Ci for bearing 34 and a bearing inner peripheral surface 4Ce are formed.
  • the semicircular bearing inner peripheral surface 4Ri and the bearing inner peripheral surface 4Re of the right bearing wall 4R of the cylinder head 4 are formed with semicircular arc grooves 4v and 4v in the circumferential direction (FIG. 11, FIG. 11). (See FIG. 14).
  • Grooves 4v and 4v formed on the bearing inner peripheral surfaces 4Ri and 4Re of the right bearing wall 4R have a predetermined axial width (groove width) b1 of the first internal combustion engine 1 (see FIG. 14).
  • the intake camshaft 24 includes journal portions 24Rj, which are respectively supported by the bearing inner peripheral surface 4Ri of the right bearing wall 4R, the bearing inner peripheral surface 4Ci of the central bearing wall 4C, and the bearing inner peripheral surface 4Li of the left bearing wall 4L.
  • 24Cj and 24Lj, and intake cams 24c and 24c are formed between the journal portions 24Rj and 24Cj and between the journal portions 24Cj and 24Lj (see FIGS. 10, 13, and 14).
  • An outer circumferential protrusion 24r is formed on the outer periphery of the right journal portion 24Rj of the intake camshaft 24 so as to project in the radial direction (see FIGS. 11 and 14).
  • a protrusion 24r formed on the right journal portion 24Rj of the intake camshaft 24 has a predetermined axial width (thickness) b1 of the first internal combustion engine 1 (see FIG. 14).
  • the direction width (thickness) b1 is equal, and the protrusion 24r is slidably fitted into the groove 4v with high precision (see FIG. 13).
  • the bearing inner peripheral surfaces 4Ri, 4Ci of the right bearing wall 4R, the central bearing wall 4C, and the left bearing wall 4L of the cylinder head 4 in an attempt to incorporate the intake camshaft 24 into the cylinder head 4.
  • 4Li when the journal portions 24Rj, 24Cj, 24Lj of the intake camshaft 24 are fitted, as shown in FIG. 13, the protrusion of the journal portion 24Rj into the groove 4v of the bearing inner peripheral surface 4Ri of the right bearing wall 4R.
  • the rib 24r can be rotated and accurately fitted to position the intake camshaft 24 reliably.
  • the intake camshaft 24 is assembled to the right bearing wall 4R of the cylinder head 4 so that the first internal combustion engine 1 is Can be manufactured.
  • FIG. 15 is an exploded right side sectional view of the cylinder head 104 and the intake camshaft 124 of the second internal combustion engine 100 of a type different from that of the first internal combustion engine 1.
  • the semicircular bearing inner peripheral surface 104Ri of the right bearing wall 104R of the cylinder head 104 of the second internal combustion engine 100 is formed with a semicircular arc groove 104v in the circumferential direction.
  • a groove 104v formed on the bearing inner peripheral surface 104Ri of the right bearing wall 104R has a predetermined axial width (groove width) b2 of the second internal combustion engine 101 (see FIG. 15).
  • the intake camshaft 124 has a journal portion 124Rj that is supported by the bearing inner peripheral surface 104Ri of the right bearing wall 104R, and protrudes in the radial direction on the outer periphery of the journal portion 124Rj so as to protrude in the circumferential direction. 124r is formed.
  • a protrusion 124r formed on the right journal portion 124Rj of the intake camshaft 124 has a predetermined axial width (thickness) b2 of the second internal combustion engine 101 (see FIG. 15).
  • the direction width (thickness) b2 is equal, and the protrusion 124r is slidably fitted into the groove 104v with high accuracy.
  • the journal portion 124Rj of the intake camshaft 124 is fitted to the bearing inner peripheral surface 4Ri of the right bearing wall 4R of the cylinder head 104 in order to incorporate the intake camshaft 24 into the cylinder head 104.
  • the protrusion 124r of the journal portion 124Rj is rotatably and accurately fitted into the groove 104v of the bearing inner peripheral surface 104Ri of the right bearing wall 104R, so that the intake camshaft 124 can be positioned reliably, and the cylinder head 104
  • the second internal combustion engine 101 can be manufactured by assembling the intake camshaft 124 to the right bearing wall 104R.
  • the axial width b2 of the groove 104v and the protrusion 124r of the second internal combustion engine 101 is larger than the axial width b1 of the groove 4v and the protrusion 24r of the first internal combustion engine 1. Accordingly, when the journal portion 124Rj of the intake camshaft 124 of the second internal combustion engine 101 of a different type is assembled to the bearing inner peripheral surface 4Ri of the right bearing wall 4R of the cylinder head 4 of the first internal combustion engine 1, The axial width (groove width) b1 of the groove 4v on the cylinder head 4 side is smaller than the axial width (thickness) b2 of the protrusion 124r on the intake camshaft 124 side, and the protrusion 124r fits into the groove 4v.
  • the intake camshaft 124 cannot be assembled to the cylinder head 4. For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
  • the journal portion 24Rj of the intake camshaft 24 of the first internal combustion engine 1 is to be assembled to the bearing inner peripheral surface 104Ri of the right bearing wall 104R of the cylinder head 104 of the second internal combustion engine 101, the cylinder head 104
  • the axial width b2 of the groove 104v on the side is too larger than the axial width b1 of the protrusion 24r on the intake camshaft 24 side, and the groove 104v and the protrusion 24r do not fit with high accuracy, and there is a gap and there is a backlash.
  • the intake camshaft 24 cannot be reliably positioned and fixed to the cylinder head 104. Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
  • the assembly of the cylinder head and the exhaust camshaft is the same as the assembly of the cylinder head and the intake camshaft, and the cylinder head and exhaust camshaft of the first internal combustion engine are different from each other in the second internal combustion engine.
  • the cylinder head of the engine and the exhaust camshaft are different in the axial width of the groove and the protrusion, and do not fit with each other, thereby preventing erroneous assembly.
  • the right journal portions 24Rj and 34Rj of the intake camshaft 24 and the exhaust camshaft 34 are supported by being sandwiched between the right bearing wall 4R of the cylinder head 4 and the right camshaft holder 50R.
  • semicircular arc-shaped grooves 50v and 50v are formed in the circumferential direction on the bearing inner peripheral surfaces 50Ri and 50Re of the right camshaft holder 50R.
  • Grooves 50v and 50v formed on the bearing inner peripheral surfaces 50Ri and 50Re of the right camshaft holder 50R have a predetermined axial width (groove width) c1 of the first internal combustion engine 1 (see FIG. 14).
  • the axial width (thickness) c1 of the protrusion 24r formed in the right journal portion 24Rj of the intake camshaft 24 and the axial width of the groove 50v formed in the bearing inner peripheral surface 50Ri of the right camshaft holder 50R The groove width c1 is equal (see FIG. 14), and the protrusion 24r is slidably fitted into the groove 50v with high precision (see FIG. 13).
  • the right camshaft holder 50R is to be assembled into the intake camshaft 24, and the bearing inner peripheral surface 50Ri of the right camshaft holder 50R is inserted into the protrusion 24r of the journal portion 24Rj of the intake camshaft 24.
  • the protrusion 24r of the intake camshaft 24 is fitted to the groove 50v of the right camshaft holder 50R with high precision so as to be rotatable, and the two can be reliably positioned with respect to each other.
  • FIG. 15 shows an exploded right side sectional view of the intake camshaft 124 and the right camshaft holder 150R of the second internal combustion engine 100 of a type different from that of the first internal combustion engine 1.
  • the protrusion 124r is formed in the journal portion 124Rj of the intake camshaft 124 of the second internal combustion engine 100.
  • the right camshaft holder 150R that pivotally supports the intake camshaft 124 of the second internal combustion engine 100 has a semicircular arc-shaped groove 150v formed in the circumferential direction on the bearing inner peripheral surface 150Ri.
  • the groove 150v formed in the bearing inner peripheral surface 150Ri of the right camshaft holder 150R has a predetermined axial width (groove width) c2 of the second internal combustion engine 101 (see FIG. 15).
  • the axial width (thickness) c2 of the protrusion 124r formed on the right journal portion 124Rj of the intake camshaft 124 and the axial width of the groove 150v formed on the bearing inner peripheral surface 150Ri of the right camshaft holder 150R ( (Groove width) c2 is equal (see FIG. 15), and the protrusion 124r is slidably fitted into the groove 150v with high accuracy.
  • the right camshaft holder 150R is incorporated into the intake camshaft 124, and the bearing inner peripheral surface 150Ri of the right camshaft holder 150R is inserted into the protrusion 124r of the journal portion 124Rj of the intake camshaft 124.
  • the protrusion 124r of the intake camshaft 124 is fitted to the groove 150v of the right camshaft holder 150R with high precision so that it can rotate freely, and the two can be positioned reliably.
  • the axial width c2 of the ridge 124r of the intake camshaft 124 of the second internal combustion engine 101 and the groove 150v of the right camshaft holder 150R is the ridge 24r of the intake camshaft 24 of the first internal combustion engine 1 and the right cam. It is larger than the axial width c1 of the groove 50v of the shaft holder 50R. Therefore, when the right camshaft holder 50R of the first internal combustion engine 1 is assembled to the journal portion 124Rj of the intake camshaft 124 of the second internal combustion engine 101, the axial width of the protrusion 124r of the intake camshaft 124 is determined.
  • the axial width of the ridge 24r of the intake camshaft 24 is determined.
  • (Groove width) c1 is smaller than the axial width (thickness) c2 of the groove 150v of the right camshaft holder 150R, the protrusion 24r and the groove 150v do not fit with high accuracy, and there is a gap, resulting in play,
  • the right camshaft holder 150R cannot be reliably positioned on the intake camshaft 24. Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
  • misassembly prevention structure of the present invention can also be applied to combinations of other parts that come into contact.
  • the misassembly prevention structure of the present invention can be applied to the assembly of the fuel injection valve to the intake pipe or the throttle body.
  • FIGS. 16 to 19 show an example in which the fuel injection valve 60 is assembled to the throttle body 16 in the first internal combustion engine 1.
  • FIG. 17 is a cross-sectional view showing an exploded state of the throttle body 16 and the fuel injection valve 60.
  • the throttle body 16 is connected to the opening end of the intake port 21 of the cylinder head 4 via a connecting pipe 65.
  • the throttle body 16 is connected to the downstream side of the throttle valve 16v.
  • a cylindrical holding portion 17 is formed that bulges outward and inserts and holds the fuel injection valve 60.
  • the cylindrical holding portion 17 penetrates so that the fitting insertion hole 17h joins obliquely from the outside with respect to the intake passage of the throttle body 16.
  • the outer opening end of the cylindrical holding portion 17 forms a diameter-expanded end portion 17e whose inner diameter and outer diameter are both increased.
  • a groove 17v is formed in a part of the inner peripheral surface of the enlarged diameter end portion 17e of the cylindrical holding portion 17 so as to be directed in the insertion direction of the fuel injection valve 60.
  • a groove 17v formed in the enlarged diameter end portion 17e of the cylindrical holding portion 17 has a predetermined width (groove width) d1 of the first internal combustion engine 1.
  • the outer diameter of the tip part 60a having the smallest diameter for injecting fuel is equal to the inner diameter of the fitting insertion hole 17h of the cylindrical holding part 17.
  • the flat cylindrical portion 60b continuous to the tip end portion 60a of the fuel injection valve 60 has an outer diameter larger than that of the tip end portion 60a and is equal to the inner diameter of the enlarged diameter end portion 17e of the cylindrical holding portion 17.
  • a protrusion 60r is formed at a position corresponding to the groove 17v of the enlarged diameter end portion 17e of the cylindrical holding portion 17 so as to be oriented in the insertion direction of the fuel injection valve 60.
  • the protrusion 60r of the fuel injection valve 60 has a predetermined width (thickness) d1 of the first internal combustion engine 1 in the same manner as the groove width of the groove 17v on the inner peripheral surface of the enlarged diameter end portion 17e of the cylindrical holding portion 17.
  • the tip end portion 60 a of the fuel injection valve 60 is fitted into the cylindrical holding portion 17.
  • the flat cylindrical portion 60b of the fuel injection valve 60 is fitted inside the enlarged diameter end portion 17e of the cylindrical holding portion 17, and at this time, the protrusion 60r of the flat cylindrical portion 60b is fitted to the enlarged diameter end portion 17e.
  • the fuel injection valve 60 is accurately fitted to the groove 17v on the inner peripheral surface of the cylinder and the fuel injection valve 60 is securely positioned, and the fuel injection valve 60 is assembled to the throttle body 16 as shown in FIG.
  • the internal combustion engine 1 can be manufactured.
  • FIGS. 20 and 21 A throttle body 116 and a fuel injection valve 160 of a second internal combustion engine 100 of a different type from the first internal combustion engine 1 are shown in FIGS. 20 and 21, respectively.
  • the throttle body 116 has substantially the same shape as the throttle body 16 of the first internal combustion engine 1, but is formed on the inner peripheral surface of the enlarged diameter end portion 117 e of the cylindrical holding portion 117.
  • the groove 117v has a predetermined width (groove width) d2 of the second internal combustion engine 1 larger than a predetermined width (groove width) d1 of the groove 17v of the first internal combustion engine 1.
  • FIG. 20 A throttle body 116 and a fuel injection valve 160 of a second internal combustion engine 100 of a different type from the first internal combustion engine 1 are shown in FIGS. 20 and 21, respectively.
  • the throttle body 116 has substantially the same shape as the throttle body 16 of the first internal combustion engine 1, but is formed on the inner peripheral surface of the enlarged diameter end portion 117 e of the cylindrical holding portion
  • the fuel injection valve 160 has substantially the same shape as the fuel injection valve 16 of the first internal combustion engine 1, but the ridge 160r formed in the flat cylindrical portion 160b has a cylindrical shape.
  • the second internal combustion engine 100 has a predetermined width (thickness) d2 similar to the groove 117v on the inner peripheral surface of the enlarged diameter end portion 117e of the holding portion 117.
  • the tip portion 160a of the fuel injection valve 160 is fitted into the insertion insertion hole 117h of the cylindrical holding portion 117, and The flat cylindrical portion 160b of the fuel injection valve 160 is fitted inside the enlarged diameter end portion 117e of the cylindrical holding portion 117.
  • the protrusion 160r of the flat cylindrical portion 160b is a groove on the inner peripheral surface of the enlarged diameter end portion 117e.
  • the second internal combustion engine 100 can be manufactured by fitting to 117v with high accuracy, positioning the fuel injection valve 160 reliably, and assembling the fuel injection valve 160 to the throttle body 116.
  • the width d2 of the groove 117v and the protrusion 160r of the second internal combustion engine 101 is larger than the width d1 of the groove 17v and the protrusion 60r of the first internal combustion engine 1. Therefore, when the fuel injection valve 160 of the second internal combustion engine 101 of a different type is assembled to the throttle body 16 of the first internal combustion engine 1, the width of the groove 17v of the cylindrical holding portion 17 of the throttle body 16 ( The groove width d1 is smaller than the width (thickness) d2 of the protrusion 160r of the fuel injection valve 160, and the protrusion 160r cannot be fitted into the groove 17v, and the fuel injection valve 160 is assembled to the throttle body 16. I can't. For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
  • the width (groove width) of the groove 117v of the cylindrical holding portion 117 on the throttle body 116 side. ) D2 is too larger than the width (thickness) d1 of the ridge 16r on the fuel injection valve 16 side, the groove 117v and the ridge 16r do not fit with high accuracy, and there is a gap, resulting in looseness.
  • the fuel injection valve 16 cannot be reliably positioned and fixed. Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
  • misconfiguration prevention structure for an internal combustion engine of the present invention has been described above.
  • the aspect of the present invention is not limited to the above-described embodiment, and includes those implemented in various aspects within the scope of the gist of the present invention. It is a waste.
  • center camshaft holder 60 ... Fuel injection valve, 60r ... Projection, 101 ... Second internal combustion engine, 102A ... Upper crankcase, 103 ... Cylinder block, 103b ... Boss portion, 103f ... Mating surface, 103P ... Pin member (roller pin), 104 ... Cylinder head, 104f ... Mating surface, 104b ... Boss, 104H ... Pin hole, 104R ... right bearing wall, 104Ri ... bearing inner peripheral surface, 104v ... groove, 116 ... Throttle body, 117 ... Cylinder holder, 117v ... Groove, 124 ... intake camshaft, 124c ... intake cam, 124Rj ... journal part, 124r ... ridge, 150R ... Right camshaft holder, 150Ri ... Bearing inner surface, 150V ... Groove, 160 ... Fuel injection valve, 160r ... Projection.

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Abstract

Provided is an erroneous assembly prevention structure of an internal combustion engine for preventing erroneous assembly of components of different models of an internal combustion engine. The erroneous assembly prevention structure of an internal combustion engine is configured such that, in a structure of an internal combustion engine in which parts that contact each other and that constitute the internal combustion engine are assembled by fitting together protrusions and recesses that are respectively provided to the parts, parts contacting each other in a first internal combustion engine 1, and parts contacting each other in a second internal combustion engine 101 of a different model from the first internal combustion engine 1 have different structures for fitting together the recesses and protrusions.

Description

内燃機関の誤組防止構造Structure for preventing misassembly of internal combustion engines
 本発明は、内燃機関の部品間の誤組を防止する構造に関する。 The present invention relates to a structure for preventing erroneous assembly between components of an internal combustion engine.
 内燃機関の互いに接する部品間で、組付けるときの位置決めを行うために、一方の部品の合せ面にピン穴を設け、他方の部品の合せ面のピン穴と対向する箇所にノックピンを突設した例がある(例えば、特許文献1参照)。 In order to perform positioning when assembling between the parts that are in contact with each other of the internal combustion engine, a pin hole is provided in the mating surface of one component, and a knock pin is provided in a position facing the pin hole of the mating surface of the other component. There is an example (for example, refer to Patent Document 1).
特開2000-220464 号公報Japanese Patent Laid-Open No. 2000-220464
 特許文献1では、内燃機関において、クランクケースから突設されるシリンダブロックの上にシリンダヘッドが重ねられて一体に締結されるが、シリンダヘッドの合せ面にピン穴が形成され、シリンダブロックの合せ面にピン穴と対向する箇所にノックピンが突設されており、シリンダブロックにシリンダヘッドを重ねて組付けるときに、シリンダブロック側のノックピンがシリンダヘッド側のピン穴に嵌合することで、シリンダブロックに対してシリンダヘッドを正確に位置決めすることができる。 In Patent Document 1, in an internal combustion engine, a cylinder head is superimposed on a cylinder block protruding from a crankcase and fastened integrally. However, a pin hole is formed on a mating surface of the cylinder head, and the cylinder block is aligned. A knock pin protrudes from the surface facing the pin hole, and when the cylinder head is stacked and assembled on the cylinder block, the knock pin on the cylinder block side fits into the pin hole on the cylinder head side. The cylinder head can be accurately positioned with respect to the block.
 内燃機関は、構造・外形等から特定の型式が付けられる。
 位置決めに使われるノックピンの大きさは略一定であり、特に排気量の近い型式の内燃機関に使われるノックピンは同じ場合が多く、したがって、一方のシリンダブロックに対して型式の異なる内燃機関のシリンダヘッドが誤組される可能性がある。
The internal combustion engine is given a specific type in view of its structure and external shape.
The size of the knock pin used for positioning is substantially constant. In particular, the knock pin used for an internal combustion engine of a type with a close displacement is often the same, and therefore the cylinder head of an internal combustion engine of a different type with respect to one cylinder block. May be misconfigured.
 本発明は、かかる点に鑑みなされたもので、その目的とする処は、内燃機関の型式の異なる部品が誤組されることを防止する内燃機関の誤組防止構造を供する点にある。 The present invention has been made in view of the above points, and the object of the present invention is to provide a misconfiguration prevention structure for an internal combustion engine that prevents misconfiguration of components of different types of the internal combustion engine.
 上記目的を達成するために、本発明に係る内燃機関の誤組防止構造は、
 内燃機関を構成する互いに接する部品が、それぞれ備える凸部と凹部の嵌合により組付けられる内燃機関の誤組防止構造において、
 第1の内燃機関の互いに接する部品と前記第1の内燃機関と型式の異なる第2の内燃機関の互いに接する部品とは、前記凸部と前記凹部の嵌合構造が異なることを特徴とする。
In order to achieve the above object, an erroneous assembly prevention structure for an internal combustion engine according to the present invention includes:
In the internal combustion engine misassembly prevention structure in which the components that are in contact with each other constituting the internal combustion engine are assembled by fitting the convex portion and the concave portion, respectively,
The parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are different in type from the first internal combustion engine are different in the fitting structure of the convex part and the concave part.
 この構成によれば、第1の内燃機関の互いに接する部品と第1の内燃機関と型式の異なる第2の内燃機関の互いに接する部品とは、凸部と凹部の嵌合構造が異なるので、第1の内燃機関の部品に型式の異なる第2の内燃機関の部品を組付けようとすると、凸部と凹部が精度良く嵌合せず、組付けることができないため、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are different in type from the first internal combustion engine have different fitting structures between the convex portions and the concave portions. When trying to assemble a part of the second internal combustion engine of a different type to the part of the internal combustion engine of 1, the convex part and the concave part do not fit accurately and cannot be assembled. Understand and prevent misconfiguration.
 前記構成において、
 前記第1の内燃機関の互いに接する部品と、前記第2の内燃機関の互いに接する部品とは、前記凸部および前記凹部の大きさが異なるようにしてもよい。
In the above configuration,
The parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are in contact with each other may have different sizes of the convex part and the concave part.
 この構成によれば、第1の内燃機関の互いに接する部品と、第2の内燃機関の互いに接する部品とは、凸部および凹部の大きさが異なるので、第1の内燃機関の互いに接する部品に、型式の異なる第2の内燃機関の互いに接する部品を組付けようとすると、凸部と凹部が精度良く嵌合せず、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are in contact with each other are different in the size of the protrusions and the recesses. If the parts of the second internal combustion engine of different types that are in contact with each other are to be assembled, the convex portion and the concave portion do not fit with high precision, and it is easily understood that the assembly is wrong, and erroneous assembly is prevented.
 前記構成において、
 前記第1の内燃機関の互いに接する部品と、前記第2の内燃機関の互いに接する部品とは、前記凸部および前記凹部の形状が異なるようにしてもよい。
In the above configuration,
The parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are in contact with each other may have different shapes of the convex part and the concave part.
 この構成によれば、第1の内燃機関の互いに接する部品と、第2の内燃機関の互いに接する部品とは、凸部および凹部の形状が異なるので、第1の内燃機関の互いに接する部品に、型式の異なる第2の内燃機関の互いに接する部品を組付けようとすると、凸部と凹部が精度良く嵌合せず、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, the parts that are in contact with each other of the first internal combustion engine and the parts that are in contact with each other of the second internal combustion engine have different shapes of the convex part and the concave part. When trying to assemble the parts of the second internal combustion engine of different types that come into contact with each other, the convex portion and the concave portion do not fit with high precision, and it is easy to recognize that it is an erroneous assembly, and an erroneous assembly is prevented.
 前記互いに接する部品は、シリンダブロックとシリンダヘッドであり、
 前記シリンダブロックと前記シリンダヘッドの互いの合せ面に、それぞれ前記凸部と前記凹部が設けられるようにしてもよい。
The parts in contact with each other are a cylinder block and a cylinder head,
The convex portion and the concave portion may be provided on the mating surfaces of the cylinder block and the cylinder head, respectively.
 この構成によれば、シリンダブロックとシリンダヘッドの互いの合せ面に、それぞれ凸部と凹部が設けられるので、第1の内燃機関のシリンダブロック(またはシリンダヘッド)に、型式の異なる第2の内燃機関のシリンダヘッド(またはシリンダブロック)を組付けようとすると、凸部と凹部が精度良く嵌合せず、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, since the convex portion and the concave portion are respectively provided on the mating surfaces of the cylinder block and the cylinder head, the second internal combustion engine of a different type is provided in the cylinder block (or cylinder head) of the first internal combustion engine. When an engine cylinder head (or cylinder block) is to be assembled, the convex portion and the concave portion do not fit with high precision, and it is easily understood that the assembly is wrong, and the wrong assembly is prevented.
 前記構成において、
 前記シリンダブロックと前記シリンダヘッドの一方の合せ面に設けられた前記凸部は、同合せ面に植設された棒状部材であり、
 前記シリンダブロックと前記シリンダヘッドの他方の合せ面に設けられた前記凹部は、同合せ面に凹出して形成されたピン穴であるようにしてもよい。
In the above configuration,
The convex portion provided on one mating surface of the cylinder block and the cylinder head is a rod-like member planted on the mating surface,
You may make it the said recessed part provided in the other mating surface of the said cylinder block and the said cylinder head be a pin hole formed in the same mating surface.
 この構成によれば、シリンダブロックとシリンダヘッドの一方の合せ面から突出した凸部は、同合せ面に植設された棒状部材であるので、凸部が一体に形成された専用のシリンダブロックまたはシリンダヘッドを製造する必要がなく、既成のシリンダブロックおよびシリンダヘッドを加工して利用することができることから、製造コストが削減できる。 According to this configuration, since the convex portion protruding from one mating surface of the cylinder block and the cylinder head is a rod-like member implanted on the mating surface, the dedicated cylinder block in which the convex portion is integrally formed or Since it is not necessary to manufacture a cylinder head and an existing cylinder block and cylinder head can be processed and used, manufacturing cost can be reduced.
 前記構成において、
 前記シリンダブロックと前記シリンダヘッドの一方の合せ面に設けられた前記凸部は、同合せ面から突出して一体に形成された突起であり、
 前記シリンダブロックと前記シリンダヘッドの他方の合せ面に設けられた前記凹部は、同合せ面に凹出して形成された穴部であるようにしてもよい。
In the above configuration,
The convex portion provided on one mating surface of the cylinder block and the cylinder head is a projection formed integrally from the mating surface,
You may make it the said recessed part provided in the other mating surface of the said cylinder block and the said cylinder head be a hole part protruded and formed in the mating surface.
 この構成によれば、シリンダブロックとシリンダヘッドの一方の合せ面に設けられた凸部は、同合せ面から突出して一体に形成された突起であるので、ピン部材を圧入等で植設する組付け工程が不要であり、製作工数が削減できる。 According to this configuration, the convex portion provided on one mating surface of the cylinder block and the cylinder head is a projection that is integrally formed by projecting from the mating surface. The attaching process is unnecessary and the number of manufacturing steps can be reduced.
 前記構成において、
 前記シリンダブロックの合せ面に、前記凸部が設けられ、
 前記シリンダヘッドの合せ面に、前記凹部が設けられるようにしてもよい。
In the above configuration,
The projection is provided on the mating surface of the cylinder block,
The concave portion may be provided on the mating surface of the cylinder head.
 この構成によれば、シリンダブロックにシリンダヘッドを組付ける際に、通常下側となるシリンダブロックの上面となる合せ面に凸部が設けられるので、この凸部を視認しながらシリンダヘッドの凹部を容易に嵌合して組付けることができ、作業性が良好である。
 また、凸部の視認により組付け前に誤組であるか否かを認知できる可能性がある。
According to this configuration, when the cylinder head is assembled to the cylinder block, the convex portion is provided on the mating surface that is the upper surface of the cylinder block, which is normally the lower side. It can be easily fitted and assembled, and workability is good.
Moreover, there is a possibility that it can be recognized whether or not it is a wrong assembly before assembly by visual recognition of the convex portion.
 前記構成において、
 前記互いに接する部品は、シリンダヘッドとカムシャフトであり、
 前記凸部は、前記カムシャフトのジャーナル部の外周に径方向に突出して周方向に形成された環状の突条であり、
 前記凹部は、前記シリンダヘッドの軸受部の軸受内周面に周方向に形成された溝条であるようにしてもよい。
In the above configuration,
The parts in contact with each other are a cylinder head and a camshaft,
The convex portion is an annular ridge that protrudes in the radial direction on the outer periphery of the journal portion of the camshaft and is formed in the circumferential direction,
The concave portion may be a groove formed in a circumferential direction on a bearing inner peripheral surface of the bearing portion of the cylinder head.
 この構成によれば、カムシャフトのジャーナル部の外周に径方向に突出して周方向に環状の突条が形成され、シリンダヘッドの軸受部の軸受内周面に周方向に溝条が形成され、カムシャフトの突条がシリンダヘッドの軸受部の溝条に摺動自在に嵌合して、カムシャフトが回転自在に軸支されるものであり、第1の内燃機関のシリンダヘッド(またはカムシャフト)と、型式の異なる第2の内燃機関のカムシャフト(またはシリンダヘッド)を、組付けようとすると、突条と溝条が精度良く嵌合せず、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, the outer circumferential surface of the camshaft journal portion projects in the radial direction to form an annular ridge in the circumferential direction, and the inner circumferential surface of the bearing portion of the cylinder head has a groove in the circumferential direction. The camshaft protrusion is slidably fitted in the groove of the bearing portion of the cylinder head so that the camshaft is rotatably supported. The cylinder head (or camshaft) of the first internal combustion engine ) And the camshaft (or cylinder head) of the second internal combustion engine of a different model, the protrusions and grooves do not fit with high accuracy, and it is easy to find that the assembly is incorrect. Pairing is prevented.
 前記構成において、
 前記第1の内燃機関の前記シリンダヘッドおよび前記カムシャフトと、前記第2の内燃機関の前記シリンダヘッドおよび前記カムシャフトとは、前記突条および前記溝条の軸方向幅が異なるようにしてもよい。
In the above configuration,
The cylinder head and the camshaft of the first internal combustion engine and the cylinder head and the camshaft of the second internal combustion engine may have different axial widths of the protrusions and the grooves. Good.
 この構成によれば、第1の内燃機関のシリンダヘッド(またはカムシャフト)に、型式の異なる第2の内燃機関のカムシャフト(またはシリンダヘッド)を組付けようとすると、突条と溝条の互いの軸方向幅が合わず、溝条に突条が精度良く嵌合することができないことにより、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, when the cam shaft (or cylinder head) of the second internal combustion engine of a different type is assembled to the cylinder head (or cam shaft) of the first internal combustion engine, Since the axial widths of each other do not match and the protrusions cannot be accurately fitted in the groove, it is easy to recognize that it is a wrong assembly, and the wrong assembly is prevented.
 前記構成において、
 前記互いに接する部品は、カムシャフトとカムシャフトホルダーであり、
 前記凸部は、前記カムシャフトのジャーナル部の外周に径方向に突出して周方向に形成された環状の突条であり、
 前記凹部は、前記カムシャフトホルダーの軸受内周面に周方向に形成された溝条であるようにしてもよい。
In the above configuration,
The parts in contact with each other are a camshaft and a camshaft holder,
The convex portion is an annular ridge that protrudes in the radial direction on the outer periphery of the journal portion of the camshaft and is formed in the circumferential direction,
The concave portion may be a groove formed in the circumferential direction on the inner peripheral surface of the bearing of the camshaft holder.
 この構成によれば、カムシャフトのジャーナル部の外周に径方向に突出して周方向に環状の突条が形成され、カムシャフトホルダーの軸受内周面に周方向に溝条が形成され、カムシャフトの突条がカムシャフトホルダーの溝条に摺動自在に嵌合して、カムシャフトが回転自在に軸支されるものであり、第1の内燃機関のカムシャフト(またはカムシャフトホルダー)と、型式の異なる第2の内燃機関のカムシャフトホルダー(またはカムシャフト)を、組付けようとすると、突条と溝条が精度良く嵌合せず、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, the outer circumferential surface of the camshaft journal portion protrudes in the radial direction to form a circumferential annular ridge, and the camshaft holder has a circumferential groove on the inner circumferential surface of the bearing. And the camshaft is rotatably supported by a camshaft (or camshaft holder) of the first internal combustion engine, If you try to assemble the camshaft holder (or camshaft) of the second internal combustion engine with a different model, the ridges and grooves will not fit accurately, and it will be easy to see that they are misassembled. Is prevented.
 前記構成において、
 前記第1の内燃機関(1)の前記カムシャフト(24)および前記カムシャフトホルダー(50R)と、前記第2の内燃機関(101)の前記カムシャフト(124)および前記カムシャフトホルダー(150R)とは、前記突条(24r,124r)および前記溝条(50v,150v)の軸方向幅が異なるようにしてもよい。
In the above configuration,
The cam shaft (24) and the cam shaft holder (50R) of the first internal combustion engine (1), and the cam shaft (124) and the cam shaft holder (150R) of the second internal combustion engine (101). The axial widths of the protrusions (24r, 124r) and the grooves (50v, 150v) may be different from each other.
 この構成によれば、第1の内燃機関のカムシャフト(またはカムシャフトホルダー)に、型式の異なる第2の内燃機関のカムシャフトホルダー(またはカムシャフト)を組付けようとすると、突条と溝条の互いの軸方向幅が合わず、溝条に突条が精度良く嵌合することができないことにより、誤組であることが容易に分かり、誤組が防止される。 According to this configuration, when the camshaft holder (or camshaft) of the second internal combustion engine of a different type is assembled to the camshaft (or camshaft holder) of the first internal combustion engine, the protrusions and grooves Since the axial widths of the strips do not match and the protrusions cannot be fitted into the grooves with high accuracy, it can be easily recognized that the strips are misassembled, and misassembly is prevented.
 本発明は、第1の内燃機関の互いに接する部品と、第1の内燃機関と型式の異なる第2の内燃機関の互いに接する部品とは、凸部と凹部の嵌合構造が異なるので、第1の内燃機関の部品に型式の異なる第2の内燃機関の部品を組付けようとすると、凸部と凹部が精度良く嵌合せず、組付けることができないため、誤組であることが容易に分かり、誤組が防止される。 According to the present invention, the fitting structure of the convex portion and the concave portion is different between the parts of the first internal combustion engine that are in contact with each other and the parts of the second internal combustion engine that are different in type from the first internal combustion engine. When trying to assemble a second internal combustion engine part of a different type to the internal combustion engine part of this type, the convex part and the concave part do not fit accurately and cannot be assembled. Misconfiguration is prevented.
本発明の一実施の形態に係る第1の内燃機関の一部断面とした全体左側面図である。1 is an overall left side view showing a partial cross section of a first internal combustion engine according to an embodiment of the present invention. シリンダブロックとシリンダヘッドの組付け状態を示す要部断面とした右側面図である。It is the right view made into the principal part cross section which shows the assembly state of a cylinder block and a cylinder head. シリンダブロックとシリンダヘッドの分解状態を示す要部断面とした分解右側面図である。It is the decomposition | disassembly right view made into the principal part cross section which shows the decomposition | disassembly state of a cylinder block and a cylinder head. シリンダブロックの上面図である。It is a top view of a cylinder block. 図4のV-V矢視断面図である。FIG. 5 is a cross-sectional view taken along line VV in FIG. 4. シリンダヘッドの下面図である。It is a bottom view of a cylinder head. 図6のVII-VII矢視断面図である。FIG. 7 is a cross-sectional view taken along arrow VII-VII in FIG. 6. ピン部材とピン穴の嵌合状態を示す要部断面図である。It is principal part sectional drawing which shows the fitting state of a pin member and a pin hole. 第2の内燃機関のシリンダブロックとシリンダヘッドの分解状態を示す要部断面とした分解右側面図である。It is the decomposition | disassembly right view made into the principal part cross section which shows the decomposition | disassembly state of the cylinder block and cylinder head of a 2nd internal combustion engine. 本発明の別の実施の形態に係る内燃機関の動弁機構を組み込んだシリンダヘッドの上面図である。It is a top view of the cylinder head incorporating the valve operating mechanism of the internal combustion engine which concerns on another embodiment of this invention. シリンダヘッドの上面図である。It is a top view of a cylinder head. 右側カムシャフトホルダーの下面図である。It is a bottom view of a right camshaft holder. 図10のXIII-XIII矢視断面図である。It is XIII-XIII arrow sectional drawing of FIG. シリンダヘッドと吸気カムシャフトとカムシャフトホルダーの右側の分解断面図である。It is an exploded sectional view of the right side of a cylinder head, an intake camshaft, and a camshaft holder. 第2の内燃機関のシリンダヘッドと吸気カムシャフトとカムシャフトホルダーの右側の分解断面図である。FIG. 6 is an exploded cross-sectional view on the right side of a cylinder head, an intake camshaft, and a camshaft holder of a second internal combustion engine. 第1の内燃機関のスロットルボディに燃料噴射弁を組付けた状態を示す断面図である。It is sectional drawing which shows the state which assembled | attached the fuel injection valve to the throttle body of the 1st internal combustion engine. スロットルボディと燃料噴射弁の分解状態を示す要部断面図である。It is principal part sectional drawing which shows the decomposition | disassembly state of a throttle body and a fuel injection valve. スロットルボディの図17におけるXVIII矢視図である。It is a XVIII arrow directional view in FIG. 17 of a throttle body. 燃料噴射弁の図17におけるXIX矢視図である。It is a XIX arrow line view in FIG. 17 of a fuel injection valve. 第2の内燃機関のスロットルボディの図18と同じ方向から視た図である。It is the figure seen from the same direction as FIG. 18 of the throttle body of a 2nd internal combustion engine. 第2の内燃機関の燃料噴射弁の図19と同じ方向から視た図である。It is the figure seen from the same direction as FIG. 19 of the fuel injection valve of a 2nd internal combustion engine.
 以下、本発明に係る一実施の形態について図1ないし図9に基づいて説明する。
 図1は、本発明を適用した一実施の形態に係る第1の内燃機関1の側面図である。
 本第1の内燃機関1は、自動二輪車等の小型車両に搭載される。
 図1では、本第1の内燃機関1を、図示しない車両に搭載された状態の姿勢で示す。
 なお、本明細書の説明において、前後左右の向きは、車両の直進方向を前方とする通常の基準に従うものとし、図面において、FRは前方を,RRは後方を、LHは左方を,RHは右方を示すものとする。
Hereinafter, an embodiment according to the present invention will be described with reference to FIGS.
FIG. 1 is a side view of a first internal combustion engine 1 according to an embodiment to which the present invention is applied.
The first internal combustion engine 1 is mounted on a small vehicle such as a motorcycle.
In FIG. 1, the first internal combustion engine 1 is shown in a posture mounted on a vehicle (not shown).
In the description of the present specification, the front / rear and left / right directions follow the normal standard in which the straight direction of the vehicle is the front, and in the drawings, FR is the front, RR is the rear, LH is the left, RH Indicates the right side.
 本第1の内燃機関1は、水冷式直列2気筒の4ストロークサイクルのDOHC型内燃機関で、その構造・外形等から特定の型式が付けられている。
 第1の内燃機関1は、クランクケース2に回転自在に軸支されるクランク軸10が左右車幅方向に指向するように、車両に横置きに搭載される。
 シリンダブロック3の2つの気筒は左右に直列に並んで配置される。
The first internal combustion engine 1 is a water-cooled, in-line 2-cylinder, 4-stroke cycle DOHC type internal combustion engine, and is given a specific type from its structure, outer shape, and the like.
The first internal combustion engine 1 is mounted horizontally on a vehicle so that a crankshaft 10 rotatably supported by a crankcase 2 is oriented in the left-right vehicle width direction.
The two cylinders of the cylinder block 3 are arranged side by side in series on the left and right.
 図1に示されるように、クランク軸10を車幅方向に配置して軸支するクランクケース2は、クランク軸10を境にして上下に分割される上下割りに構成されている。
 上側クランクケース2Aの前方上部には、シリンダブロック3が、2つのシリンダボア3aのシリンダ軸線Lcを幾らか前方に傾けて一体に形成され、シリンダブロック3には、シリンダヘッド4が重ねられて締結されて立設され、シリンダヘッド4の上にはシリンダヘッドカバー5が被せられ、締結されている。
 一方、下側クランクケース2Bの下にはオイルパン6が取り付けられる。
As shown in FIG. 1, the crankcase 2 that supports the crankshaft 10 by arranging the crankshaft 10 in the vehicle width direction is configured in a vertically divided manner with the crankshaft 10 as a boundary.
A cylinder block 3 is integrally formed at the front upper part of the upper crankcase 2A by tilting the cylinder axis Lc of the two cylinder bores 3a somewhat forward, and the cylinder head 4 is overlapped and fastened to the cylinder block 3. The cylinder head cover 5 is put on the cylinder head 4 and fastened.
On the other hand, an oil pan 6 is attached under the lower crankcase 2B.
 本実施形態の第1の内燃機関1は、そのクランクケース2内に変速機11が組み込まれており、いわゆるパワーユニットを構成している。
 クランクケース2は、クランク軸10より後方に延在して、クランク軸10のほか、クランク軸10より後方のクランクケース2内に配設される変速機11のメイン軸12、カウンタ軸13およびバランサ軸14を、クランク軸10と平行に回転自在に軸支している。
In the first internal combustion engine 1 of the present embodiment, a transmission 11 is incorporated in the crankcase 2 to constitute a so-called power unit.
The crankcase 2 extends rearward from the crankshaft 10, and in addition to the crankshaft 10, the main shaft 12, the countershaft 13, and the balancer of the transmission 11 disposed in the crankcase 2 rearward from the crankshaft 10. The shaft 14 is rotatably supported in parallel with the crankshaft 10.
 図1に示されるように、上側クランクケース2Aに一体に形成されたシリンダブロック3の2つの気筒のシリンダボア3a(図4参照)に、ピストン7が往復摺動可能に嵌合され、ピストン7はコネクティングロッド8を介してクランク軸10のクランクピン部に連結される。 As shown in FIG. 1, a piston 7 is fitted in a cylinder bore 3a (see FIG. 4) of two cylinders of a cylinder block 3 formed integrally with the upper crankcase 2A so as to be able to reciprocate. It is connected to the crankpin portion of the crankshaft 10 via the connecting rod 8.
 シリンダヘッド4には、2つのシリンダボア3a毎に、ピストン7に対向して形成される燃焼室20と、燃焼室20に開口して1対の吸気弁22により開閉される吸気ポート21が後方へ延出し、1対の排気弁32により開閉される排気ポート31が前方に延出し、さらに燃焼室20に臨む点火プラグ15が装着される。
 なお、吸気ポート21の上流側開口21aにはスロットルボディ16が連結されて、その上流に図示しない吸気管を介してエアクリーナが連結される。
 排気ポート31の下流側開口31aには、図示しない排気管を介してマフラが連結される。
The cylinder head 4 has a combustion chamber 20 formed opposite to the piston 7 for each of the two cylinder bores 3a, and an intake port 21 opened to the combustion chamber 20 and opened and closed by a pair of intake valves 22 to the rear. An exhaust port 31 opened and closed by a pair of exhaust valves 32 extends forward, and a spark plug 15 facing the combustion chamber 20 is mounted.
A throttle body 16 is connected to the upstream opening 21a of the intake port 21, and an air cleaner is connected upstream of the throttle body 16 via an intake pipe (not shown).
A muffler is connected to the downstream opening 31a of the exhaust port 31 via an exhaust pipe (not shown).
 吸気弁22はシリンダヘッド4との間に設けられる弁バネ23によって閉弁方向に付勢され、排気弁32はシリンダヘッド4との間に設けられる弁バネ33によって閉弁方向に付勢されているが、各吸気弁22および各排気弁32は、クランク軸10と平行にシリンダヘッド4に回転可能に軸支される吸気カムシャフト24および排気カムシャフト34により、クランク軸10の回転に同期して開閉駆動される。 The intake valve 22 is urged in the valve closing direction by a valve spring 23 provided between the cylinder head 4 and the exhaust valve 32 is urged in the valve closing direction by a valve spring 33 provided between the intake valve 22 and the cylinder head 4. However, each intake valve 22 and each exhaust valve 32 are synchronized with the rotation of the crankshaft 10 by an intake camshaft 24 and an exhaust camshaft 34 that are rotatably supported by the cylinder head 4 in parallel with the crankshaft 10. Open and close.
 そのために、吸気カムシャフト24と排気カムシャフト34には、それぞれ右端部に吸気カムスプロケット29と排気カムスプロケット39が嵌着され、クランク軸10の右端部近傍に嵌着されるチェーン駆動スプロケット18と、吸気カムスプロケット29および排気カムスプロケット39との間にカムチェーン19が掛け渡され、クランク軸10の半分の回転速度で吸気カムシャフト24と排気カムシャフト34は回転駆動される。
 シリンダブロック3とシリンダヘッド4の右端部には、カムチェーン19を配設するための互いに連通するカムチェーン室3c,4cが形成されている(図4,図6参照)。
For this purpose, the intake camshaft 24 and the exhaust camshaft 34 are fitted with an intake cam sprocket 29 and an exhaust cam sprocket 39 at the right end, respectively, and a chain drive sprocket 18 fitted near the right end of the crankshaft 10. The cam chain 19 is stretched between the intake cam sprocket 29 and the exhaust cam sprocket 39, and the intake camshaft 24 and the exhaust camshaft 34 are driven to rotate at half the rotational speed of the crankshaft 10.
Cam chain chambers 3c and 4c are formed at the right ends of the cylinder block 3 and the cylinder head 4 to communicate with each other (see FIGS. 4 and 6).
 吸気カムシャフト24に形成される吸気カム24cにより揺動させられる吸気ロッカアーム25がロッカアームシャフト26により軸支されて設けられており、吸気ロッカアーム25に回転自在に軸支されたローラ25rが吸気カム24cの回転により押されると、吸気ロッカアーム25の先端部が揺動して前記吸気弁22を弁バネ23に抗して押して開弁する。
 同様に、排気カムシャフト34に形成される排気カム34cにより揺動させられる排気ロッカアーム35がロッカアームシャフト36により軸支されて設けられており、排気ロッカアーム35に回転自在に軸支されたローラ35rが排気カム34cの回転により押されると、排気ロッカアーム35の先端部が揺動して前記排気弁32を弁バネ33に抗して押して開弁する。
An intake rocker arm 25 that is swung by an intake cam 24c formed on the intake camshaft 24 is pivotally supported by the rocker arm shaft 26, and a roller 25r that is rotatably supported by the intake rocker arm 25 is provided with an intake cam 24c. When the rotation is pushed, the tip of the intake rocker arm 25 swings and pushes the intake valve 22 against the valve spring 23 to open the valve.
Similarly, an exhaust rocker arm 35 that is swung by an exhaust cam 34c formed on the exhaust camshaft 34 is pivotally supported by the rocker arm shaft 36, and a roller 35r that is rotatably supported by the exhaust rocker arm 35 is provided. When pushed by the rotation of the exhaust cam 34c, the tip of the exhaust rocker arm 35 swings and pushes the exhaust valve 32 against the valve spring 33 to open.
 図2は、シリンダブロック3とシリンダヘッド4の組付け状態を示す右側面図であり、図3は、シリンダブロック3とシリンダヘッド4の分解状態を示す分解右側面図である。
 図2および図3のシリンダブロック3とシリンダヘッド4の右側面図では、互いの合せ面の近傍を一部断面としている。
FIG. 2 is a right side view showing the assembled state of the cylinder block 3 and the cylinder head 4, and FIG. 3 is an exploded right side view showing an exploded state of the cylinder block 3 and the cylinder head 4.
In the right side view of the cylinder block 3 and the cylinder head 4 in FIGS. 2 and 3, the vicinity of the mating surface is a partial cross section.
 図4に示されるように、シリンダブロック3のシリンダヘッド4との合せ面3fには、2つのシリンダボア3a,3aが左右に並んで形成され、その右側に前後に長尺矩形のカムチェーン室3cが形成されている。
 また、2つのシリンダボア3a,3aの左側、中間、右側にそれぞれ前後に1つずつスタッドボルト孔3sが形成されている。
As shown in FIG. 4, two cylinder bores 3a, 3a are formed side by side on the mating surface 3f of the cylinder block 3 with the cylinder head 4, and a long rectangular cam chain chamber 3c is front and rear on the right side thereof. Is formed.
Further, one stud bolt hole 3s is formed on the left, middle, and right sides of the two cylinder bores 3a, 3a, one on the front and one on the rear.
 そして、シリンダブロック3の合せ面3fには、カムチェーン室3cの後方に膨出したボス部3bに円穴3hが形成されており、図5に示されるように、同円穴3hに第1の内燃機関1の所定の外径を有する円柱状の棒状部材であるピン部材3Pが基部を圧入されて植設されている。
 ピン部材3Pは、第1の内燃機関1の所定の外径a1を有し、シリンダブロック3の合せ面3fに突設される(図3参照)。
A circular hole 3h is formed in the boss portion 3b bulging rearward of the cam chain chamber 3c in the mating surface 3f of the cylinder block 3, and the first hole is formed in the circular hole 3h as shown in FIG. A pin member 3P, which is a cylindrical rod-like member having a predetermined outer diameter of the internal combustion engine 1, is implanted with its base portion being press-fitted.
The pin member 3P has a predetermined outer diameter a1 of the first internal combustion engine 1, and protrudes from the mating surface 3f of the cylinder block 3 (see FIG. 3).
 このピン部材3Pには、圧力応力の低い(公差レンジの狭い)ローラーピンが使用される。
 このローラーピン3Pは、シリンダブロック3の合せ面3fの円穴3hに圧入して嵌合後は基本的に取り外しができず、仮に外せたとしても、円穴3hの内径が拡がったり変形して同じ寸法のローラーピンを圧入できなくなる。
 したがって、第1の内燃機関のシリンダブロック3に圧入されたローラーピン3Pを寸法の異なるローラーピンに交換することができない。
A roller pin having a low pressure stress (narrow tolerance range) is used for the pin member 3P.
This roller pin 3P is basically detachable after being fitted into the circular hole 3h of the mating surface 3f of the cylinder block 3 and cannot be removed. Even if it can be removed, the inner diameter of the circular hole 3h expands or deforms. It becomes impossible to press-fit roller pins with the same dimensions.
Therefore, the roller pin 3P press-fitted into the cylinder block 3 of the first internal combustion engine cannot be replaced with a roller pin having a different size.
 一方、シリンダヘッド4のシリンダブロック3との合せ面4fには、図6に示されるように、シリンダブロック3の2つのシリンダボア3a,3aにそれぞれ対応する燃焼室20,20の燃焼室凹部4a,4aが左右に並んで形成され、その右側に前後に長尺矩形のカムチェーン室4cが形成されている。 On the other hand, on the mating surface 4f of the cylinder head 4 with the cylinder block 3, as shown in FIG. 6, the combustion chamber recesses 4a of the combustion chambers 20, 20 corresponding to the two cylinder bores 3a, 3a of the cylinder block 3, respectively. 4a is formed side by side, and a long rectangular cam chain chamber 4c is formed on the right and front sides thereof.
 燃焼室凹部4aには、吸気ポート21と排気ポート31が2つずつ燃焼室20に臨んで開口し、中央には点火プラグ15の嵌挿孔4tが形成されている。
 また、2つの燃焼室凹部4a,4aの周囲に、シリンダブロック3のスタッドボルト孔3sに対応するスタッドボルト孔4sが形成されている。
In the combustion chamber recess 4a, two intake ports 21 and two exhaust ports 31 are opened facing the combustion chamber 20, and a fitting insertion hole 4t for a spark plug 15 is formed in the center.
A stud bolt hole 4s corresponding to the stud bolt hole 3s of the cylinder block 3 is formed around the two combustion chamber recesses 4a and 4a.
 そして、シリンダヘッド4の合せ面4fには、カムチェーン室4cの後方に膨出したボス部4bのシリンダブロック3のピン部材3Pに対向する箇所に、第1の内燃機関1の所定の内径を有する円形の穴であるピン穴4Hが形成されている(図7参照)。
 シリンダヘッド4のピン穴4Hの内径は、シリンダブロック3のピン部材3Pの外径a1と等しく、第1の内燃機関1の所定の内径a1を有する(図3参照)。
 したがって、ピン部材3Pはピン穴4Hに精度良く嵌合する(図8参照)。
A predetermined inner diameter of the first internal combustion engine 1 is provided on the mating surface 4f of the cylinder head 4 at a location facing the pin member 3P of the cylinder block 3 of the boss portion 4b bulging rearward of the cam chain chamber 4c. A pin hole 4H, which is a circular hole, is formed (see FIG. 7).
The inner diameter of the pin hole 4H of the cylinder head 4 is equal to the outer diameter a1 of the pin member 3P of the cylinder block 3, and has a predetermined inner diameter a1 of the first internal combustion engine 1 (see FIG. 3).
Therefore, the pin member 3P fits into the pin hole 4H with high accuracy (see FIG. 8).
 したがって、図3に示すように、シリンダブロック3の合せ面3fにシリンダヘッド4の合せ面4fを正確に対向させて、間にガスケット9を挟んで、重ね合わせるとき、図2および図8に示されるように、シリンダブロック3側のピン部材3Pがシリンダヘッド4のピン穴4Hに精度良く嵌合し、互いを確実に位置決めして固定することができ、こうしてシリンダブロック3にシリンダヘッド4を組付けて、第1の内燃機関1を製造することができる。 Therefore, as shown in FIG. 3, when the mating surface 4 f of the cylinder head 4 is accurately opposed to the mating surface 3 f of the cylinder block 3 and the gasket 9 is sandwiched between them, they are shown in FIGS. 2 and 8. Thus, the pin member 3P on the cylinder block 3 side can be fitted into the pin hole 4H of the cylinder head 4 with high precision, and can be positioned and fixed with respect to each other. Thus, the cylinder head 4 is assembled to the cylinder block 3. In addition, the first internal combustion engine 1 can be manufactured.
 この第1の内燃機関1と型式の異なる第2の内燃機関100のシリンダブロック103とシリンダヘッド104の分解状態を示す分解右側面図を、図9に示す。
 第2の内燃機関100の上側クランクケース102Aに一体に形成されたシリンダブロック103の合せ面103fには、カムチェーン室の後方に膨出したボス部103bに円穴が形成されて、同円穴に第2の内燃機関101の所定の外径a2を有する円柱状のピン部材103Pが基部を圧入されて植設されている(図9参照)。
 ピン部材103Pは、シリンダブロック103の合せ面103fに突設される。
 このピン部材103Pにも、ローラーピンが使用される。
FIG. 9 is an exploded right side view showing an exploded state of the cylinder block 103 and the cylinder head 104 of the second internal combustion engine 100 of a type different from that of the first internal combustion engine 1.
On the mating surface 103f of the cylinder block 103 formed integrally with the upper crankcase 102A of the second internal combustion engine 100, a circular hole is formed in the boss portion 103b bulging rearward of the cam chain chamber. A cylindrical pin member 103P having a predetermined outer diameter a2 of the second internal combustion engine 101 is planted with the base being press-fitted (see FIG. 9).
The pin member 103P protrudes from the mating surface 103f of the cylinder block 103.
A roller pin is also used for the pin member 103P.
 一方、シリンダヘッド104のシリンダブロック103との合せ面104fには、カムチェーン室の後方に膨出したボス部104bのシリンダブロック103のピン部材103Pに対向する箇所に、第2の内燃機関101の所定の内径a2を有する円形の穴であるピン穴4Hが形成されている(図9参照)。
 シリンダブロック103側のピン部材103Pの外径a2とシリンダヘッド104のピン穴104Hの内径a2とは等しく、ピン部材103Pはピン穴104Hに精度良く嵌合する。
On the other hand, on the mating surface 104f of the cylinder head 104 with the cylinder block 103, the second internal combustion engine 101 is located at a location facing the pin member 103P of the cylinder block 103 of the boss 104b bulging rearward of the cam chain chamber. A pin hole 4H, which is a circular hole having a predetermined inner diameter a2, is formed (see FIG. 9).
The outer diameter a2 of the pin member 103P on the cylinder block 103 side is equal to the inner diameter a2 of the pin hole 104H of the cylinder head 104, and the pin member 103P fits into the pin hole 104H with high accuracy.
 したがって、図9に示すように、シリンダブロック103の合せ面103fにシリンダヘッド104の合せ面104fを正確に対向させて、間にガスケット109を挟んで、重ね合わせると、シリンダブロック103側のピン部材103Pがシリンダヘッド104のピン穴104Hに精度良く嵌合し、互いを確実に位置決めして固定することができ、こうしてシリンダブロック103にシリンダヘッド104を組付けて、第2の内燃機関101を製造することができる。 Accordingly, as shown in FIG. 9, when the mating surface 104f of the cylinder head 103 is made to face the mating surface 103f of the cylinder block 103 accurately and the gasket 109 is sandwiched between them, a pin member on the cylinder block 103 side is obtained. 103P fits into the pin hole 104H of the cylinder head 104 with high precision and can be positioned and fixed with certainty. Thus, the cylinder head 104 is assembled to the cylinder block 103 to manufacture the second internal combustion engine 101. can do.
 第2の内燃機関101のピン部材103Pとピン穴4Hの径a2は、第1の内燃機関1のピン部材3Pとピン穴4Hの径a1より小さい。
 したがって、第1の内燃機関1のシリンダブロック3に、型式の異なる第2の内燃機関101のシリンダヘッド104を重ね合せようとすると、シリンダブロック3側のピン部材3Pの外径a1がシリンダヘッド104側のピン穴104Hの内径a2より大きく、ピン部材3Pとピン穴104Hは嵌合することができず、シリンダブロック3にシリンダヘッド104を組付けることができない。
 そのため、誤組であることが容易に分かり、誤組を防止することができる。
The diameter a2 of the pin member 103P and the pin hole 4H of the second internal combustion engine 101 is smaller than the diameter a1 of the pin member 3P and the pin hole 4H of the first internal combustion engine 1.
Accordingly, when the cylinder head 104 of the second internal combustion engine 101 of a different type is to be superimposed on the cylinder block 3 of the first internal combustion engine 1, the outer diameter a1 of the pin member 3P on the cylinder block 3 side is set to the cylinder head 104. The pin member 3P and the pin hole 104H cannot be fitted, and the cylinder head 104 cannot be assembled to the cylinder block 3 because it is larger than the inner diameter a2 of the side pin hole 104H.
For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
 なお、第1の内燃機関のシリンダブロック3の合せ面3fの円穴3hに圧入されるピン部材3Pはローラーピンであり、このローラーピンを寸法の異なる第2の内燃機関のローラーピンに交換することはできないので、第1の内燃機関のシリンダブロック3に第2の内燃機関101のシリンダヘッド104を重ね合せて組付けできるようにすることはできない。 The pin member 3P press-fitted into the circular hole 3h of the mating surface 3f of the cylinder block 3 of the first internal combustion engine is a roller pin, and this roller pin is replaced with a roller pin of a second internal combustion engine having a different size. Since it is not possible, the cylinder head 104 of the second internal combustion engine 101 cannot be overlaid and assembled to the cylinder block 3 of the first internal combustion engine.
 また、第2の内燃機関101のシリンダブロック103に、第1の内燃機関のシリンダヘッド4を重ね合せようとすると、シリンダヘッド4側のピン穴4Hの内径a1がシリンダブロック103側のピン部材103Pの外径a2より大きく、ピン部材103Pとピン穴4Hが精度良く嵌合せず隙間が存在してガタが生じ、シリンダブロック103にシリンダヘッド4を確実に位置決めして固定することができない。
 よって、誤組であることが容易に分かり、誤組を防止することができる。
Further, when the cylinder head 4 of the first internal combustion engine is to be superimposed on the cylinder block 103 of the second internal combustion engine 101, the inner diameter a1 of the pin hole 4H on the cylinder head 4 side is the pin member 103P on the cylinder block 103 side. The pin member 103P and the pin hole 4H do not fit with high accuracy, and there is a gap, resulting in play, and the cylinder head 4 cannot be reliably positioned and fixed to the cylinder block 103.
Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
 第2の内燃機関101のシリンダブロック103に圧入されるピン部材103Pもローラーピンであり、寸法の異なるローラーピンに交換できないので、第2の内燃機関101のシリンダブロック103に、第1の内燃機関のシリンダヘッド4を重ね合せて組付けできるようにすることはできない。 Since the pin member 103P press-fitted into the cylinder block 103 of the second internal combustion engine 101 is also a roller pin and cannot be replaced with a roller pin having a different size, the cylinder block 103 of the second internal combustion engine 101 is replaced with the first internal combustion engine. The cylinder heads 4 cannot be assembled with each other.
 ピン部材3P,103Pは、シリンダブロック3,103の合せ面3f,103fに植設されるので、ピン部材に相当する凸部が形成された専用のシリンダブロックを製造する必要がなく、既成のシリンダブロックにピン部材が圧入できる円穴を形成すればよく、製造コストが削減できる。 Since the pin members 3P and 103P are implanted on the mating surfaces 3f and 103f of the cylinder blocks 3 and 103, there is no need to manufacture a dedicated cylinder block in which convex portions corresponding to the pin members are formed. What is necessary is just to form the circular hole which can press-fit a pin member in a block, and can reduce manufacturing cost.
 上記の実施の形態では、シリンダブロックとシリンダヘッドの互いの合せ面にそれぞれ設けられたピン部材とピン穴が、断面が円形のものであったが、断面が多角形やその他の形状として、第1の内燃機関のピン部材とピン穴と、型式の異なる第2の内燃機関のピン部材とピン穴とは、断面形状を異なるものとしてもよい。 In the above embodiment, the pin member and the pin hole respectively provided on the mating surfaces of the cylinder block and the cylinder head have a circular cross section, but the cross section has a polygonal shape or other shapes, The pin member and pin hole of the internal combustion engine of 1 and the pin member and pin hole of the second internal combustion engine of different types may have different cross-sectional shapes.
 例えば、第1の内燃機関のピン部材とピン穴の断面形状を四角形とし、第2の内燃機関のピン部材とピン穴の断面形状を五角形とするなどで、断面形状としては、その他の多角形、星形五角形,星形七角形等の星形多角形、形の異なる楕円形、形の異なる長円形等々が採用できる。 For example, the cross-sectional shape of the pin member and the pin hole of the first internal combustion engine is a quadrangle, and the cross-sectional shape of the pin member and the pin hole of the second internal combustion engine is a pentagon. Star polygons such as star pentagons and star heptagons, ellipses with different shapes, oval shapes with different shapes, etc. can be employed.
 なお、前記実施の形態では、シリンダブロック3,103のピン部材3P,103Pは、シリンダブロック3,103の合せ面3f,103fに植設したが、シリンダブロックの合せ面から突出して一体に形成された突起としてもよく、シリンダヘッドの合せ面には前記突起が嵌合する穴部を形成するようにしてもよい。
 このような構成にすれば、シリンダブロックは、一体に突起が形成されて製造されるので、ピン部材等を圧入等で植設する組付け工程が不要であり、製作工数が削減できる。
In the above embodiment, the pin members 3P and 103P of the cylinder blocks 3 and 103 are implanted on the mating surfaces 3f and 103f of the cylinder blocks 3 and 103. However, they are integrally formed so as to protrude from the mating surfaces of the cylinder blocks. A protrusion may be formed, and a hole for fitting the protrusion may be formed on the mating surface of the cylinder head.
With such a configuration, the cylinder block is manufactured with the protrusions integrally formed, so that an assembling process for planting the pin member or the like by press-fitting or the like is unnecessary, and the number of manufacturing steps can be reduced.
 また、シリンダブロックの合せ面に凹部を設け、シリンダヘッドの合せ面に凸部を設けるようにしてもよい。
 しかし、前記実施の形態に示したように、シリンダブロックの合せ面に凸部を設け、シリンダヘッドの合せ面に凹部を設けることにより、通常下側となるシリンダブロックの上面となる合せ面に凸部が設けられるので、シリンダブロックにシリンダヘッドを組付ける際に、シリンダブロックの上面の凸部が視認しやすく、この凸部を視認しながらシリンダヘッドの凹部を容易に嵌合して組付けることができ、作業性が良好である。
 また、凸部の視認により組付け前に誤組であるか否かを認知できる可能性がある。
Further, a concave portion may be provided on the mating surface of the cylinder block, and a convex portion may be provided on the mating surface of the cylinder head.
However, as shown in the above-described embodiment, a convex portion is provided on the mating surface of the cylinder block, and a concave portion is provided on the mating surface of the cylinder head, so that the convex surface on the upper surface of the cylinder block, which is normally lower, is projected. When installing the cylinder head to the cylinder block, the convex part on the upper surface of the cylinder block is easy to see, and the concave part of the cylinder head can be easily fitted and assembled while visually checking this convex part. And workability is good.
Moreover, there is a possibility that it can be recognized whether or not it is a wrong assembly before assembly by visual recognition of the convex portion.
 次に、別の実施の形態について、図10ないし図15に基づき説明する。
 本実施の形態に係る内燃機関は、前記実施の形態の第1の内燃機関1に適用したものであり、部品の符号は、同じものを用いる。
 図10は、シリンダヘッド4の上面図であり、左右の燃焼室20,20の各天井壁に後側の吸気弁22と前側の排気弁32が2つずつ設けられている。
 燃焼室20の天井壁の中央には、点火プラグ15の嵌挿孔4tが形成されている。
Next, another embodiment will be described with reference to FIGS.
The internal combustion engine according to the present embodiment is applied to the first internal combustion engine 1 of the above-described embodiment, and the same reference numerals are used for parts.
FIG. 10 is a top view of the cylinder head 4, in which two rear intake valves 22 and two front exhaust valves 32 are provided on the ceiling walls of the left and right combustion chambers 20, 20.
In the center of the ceiling wall of the combustion chamber 20, a fitting insertion hole 4t for the spark plug 15 is formed.
 図11を参照して、右側の燃焼室20の天井壁の右側に沿って前後に延出した右側軸受壁4Rが形成され、左側の燃焼室20の天井壁の左側に前後分割された左側軸受壁4L,4Lが形成され、右側の燃焼室20の天井壁と左側の燃焼室20の天井壁との間には、前後に前後分割された中央軸受壁4C,4Cが形成されている。 Referring to FIG. 11, a right bearing wall 4 </ b> R extending forward and backward along the right side of the ceiling wall of the right combustion chamber 20 is formed, and the left bearing divided into the left and right sides of the ceiling wall of the left combustion chamber 20. Walls 4L, 4L are formed, and central bearing walls 4C, 4C divided in the front-rear direction are formed between the ceiling wall of the right combustion chamber 20 and the ceiling wall of the left combustion chamber 20.
 右側軸受壁4R、中央軸受壁4C,4C、左側軸受壁4L,4Lは、互いに平行で、クランク軸10の軸線に垂直に立設されている。
 シリンダヘッド4の右外側壁と右側軸受壁4Rとの間に、カムチェーン室4cが形成されている。
The right bearing wall 4R, the central bearing walls 4C and 4C, and the left bearing walls 4L and 4L are parallel to each other and are erected perpendicular to the axis of the crankshaft 10.
A cam chain chamber 4c is formed between the right outer wall of the cylinder head 4 and the right bearing wall 4R.
 シリンダヘッド4の右側軸受壁4Rの上面は、右側カムシャフトホルダー50Rとの合せ面4Rf(図11で散点模様が付された面)であり、合せ面4Rfには吸気カムシャフト24と排気カムシャフト34を軸受する半円弧状の軸受内周面4Riと軸受内周面4Reが形成されている。 The upper surface of the right bearing wall 4R of the cylinder head 4 is a mating surface 4Rf (surface with a dotted pattern in FIG. 11) with the right camshaft holder 50R. The mating surface 4Rf includes the intake camshaft 24 and the exhaust cam. A semicircular bearing inner peripheral surface 4Ri for bearing the shaft 34 and a bearing inner peripheral surface 4Re are formed.
 また、左側軸受壁4L,4Lの上面の左側カムシャフトホルダー50L,50Lとの合せ面4Lf,4Lf(図11で散点模様が付された面)にも、吸気カムシャフト24と排気カムシャフト34を軸受する半円弧状の軸受内周面4Liと軸受内周面4Leが形成されている。
 同様に、中央軸受壁4C,4Cの上面の中央カムシャフトホルダー50C,50Cとの合せ面4Cf,4Cf(図11で散点模様が付された面)にも、吸気カムシャフト24と排気カムシャフト34を軸受する半円弧状の軸受内周面4Ciと軸受内周面4Ceが形成されている。
Further, the intake camshaft 24 and the exhaust camshaft 34 are also provided on the mating surfaces 4Lf and 4Lf (surfaces with a dotted pattern in FIG. 11) with the left camshaft holders 50L and 50L on the upper surfaces of the left bearing walls 4L and 4L. A semicircular bearing inner circumferential surface 4Li and a bearing inner circumferential surface 4Le are formed.
Similarly, the intake camshaft 24 and the exhaust camshaft are also provided on the mating surfaces 4Cf and 4Cf (surfaces with a dotted pattern in FIG. 11) with the central camshaft holders 50C and 50C on the upper surfaces of the central bearing walls 4C and 4C. A semicircular bearing inner peripheral surface 4Ci for bearing 34 and a bearing inner peripheral surface 4Ce are formed.
 そして、シリンダヘッド4の右側軸受壁4Rの半円弧状の軸受内周面4Riと軸受内周面4Reには、周方向に半円弧状の溝条4v,4vが形成されている(図11,図14参照)。
 この右側軸受壁4Rの軸受内周面4Ri,4Reに形成された溝条4v,4vが、第1の内燃機関1の所定の軸方向幅(溝幅)b1を有する(図14参照)。
Then, the semicircular bearing inner peripheral surface 4Ri and the bearing inner peripheral surface 4Re of the right bearing wall 4R of the cylinder head 4 are formed with semicircular arc grooves 4v and 4v in the circumferential direction (FIG. 11, FIG. 11). (See FIG. 14).
Grooves 4v and 4v formed on the bearing inner peripheral surfaces 4Ri and 4Re of the right bearing wall 4R have a predetermined axial width (groove width) b1 of the first internal combustion engine 1 (see FIG. 14).
 一方、吸気カムシャフト24には、右側軸受壁4Rの軸受内周面4Ri,中央軸受壁4Cの軸受内周面4Ci,左側軸受壁4Lの軸受内周面4Liにそれぞれ軸受されるジャーナル部24Rj,24Cj,24Ljを有し、ジャーナル部24Rj,24Cj間およびジャーナル部24Cj,24Lj間に、吸気カム24c,24cが形成されている(図10,図13,図14参照)。 On the other hand, the intake camshaft 24 includes journal portions 24Rj, which are respectively supported by the bearing inner peripheral surface 4Ri of the right bearing wall 4R, the bearing inner peripheral surface 4Ci of the central bearing wall 4C, and the bearing inner peripheral surface 4Li of the left bearing wall 4L. 24Cj and 24Lj, and intake cams 24c and 24c are formed between the journal portions 24Rj and 24Cj and between the journal portions 24Cj and 24Lj (see FIGS. 10, 13, and 14).
 そして、吸気カムシャフト24の右側のジャーナル部24Rjの外周に、径方向に突出して周方向に環状の突条24rが形成されている(図11,図14参照)。
 この吸気カムシャフト24の右側のジャーナル部24Rjに形成された突条24rが、第1の内燃機関1の所定の軸方向幅(厚さ)b1を有する(図14参照)。
 シリンダヘッド4の右側軸受壁4Rの軸受内周面4Riに形成された溝条4vの軸方向幅(溝幅)b1と吸気カムシャフト24の右側のジャーナル部24Rjに形成された突条24rの軸方向幅(厚さ)b1は等しく、溝条4vに突条24rが摺動可能に精度良く嵌合する(図13参照)。
An outer circumferential protrusion 24r is formed on the outer periphery of the right journal portion 24Rj of the intake camshaft 24 so as to project in the radial direction (see FIGS. 11 and 14).
A protrusion 24r formed on the right journal portion 24Rj of the intake camshaft 24 has a predetermined axial width (thickness) b1 of the first internal combustion engine 1 (see FIG. 14).
The axial width (groove width) b1 of the groove 4v formed on the bearing inner peripheral surface 4Ri of the right bearing wall 4R of the cylinder head 4 and the shaft of the protrusion 24r formed on the right journal portion 24Rj of the intake camshaft 24. The direction width (thickness) b1 is equal, and the protrusion 24r is slidably fitted into the groove 4v with high precision (see FIG. 13).
 したがって、図14に示すように、シリンダヘッド4に吸気カムシャフト24を組み込もうとして、シリンダヘッド4の右側軸受壁4R,中央軸受壁4C,左側軸受壁4Lの各軸受内周面4Ri,4Ci,4Liに、吸気カムシャフト24のジャーナル部24Rj,24Cj,24Ljを嵌合するとき、図13に示されるように、右側軸受壁4Rの軸受内周面4Riの溝条4vにジャーナル部24Rjの突条24rが回転自在に精度良く嵌合し、吸気カムシャフト24を確実に位置決めすることができ、シリンダヘッド4の右側軸受壁4Rに吸気カムシャフト24を組付けて、第1の内燃機関1を製造することができる。 Therefore, as shown in FIG. 14, the bearing inner peripheral surfaces 4Ri, 4Ci of the right bearing wall 4R, the central bearing wall 4C, and the left bearing wall 4L of the cylinder head 4 in an attempt to incorporate the intake camshaft 24 into the cylinder head 4. 4Li, when the journal portions 24Rj, 24Cj, 24Lj of the intake camshaft 24 are fitted, as shown in FIG. 13, the protrusion of the journal portion 24Rj into the groove 4v of the bearing inner peripheral surface 4Ri of the right bearing wall 4R. The rib 24r can be rotated and accurately fitted to position the intake camshaft 24 reliably. The intake camshaft 24 is assembled to the right bearing wall 4R of the cylinder head 4 so that the first internal combustion engine 1 is Can be manufactured.
 この第1の内燃機関1と型式の異なる第2の内燃機関100のシリンダヘッド104と吸気カムシャフト124の右側分解断面図を、図15に示す。
 第2の内燃機関100のシリンダヘッド104の右側軸受壁104Rの半円弧状の軸受内周面104Riには、周方向に半円弧状の溝条104vが形成されている。
 この右側軸受壁104Rの軸受内周面104Riに形成された溝条104vが、第2の内燃機関101の所定の軸方向幅(溝幅)b2を有する(図15参照)。
FIG. 15 is an exploded right side sectional view of the cylinder head 104 and the intake camshaft 124 of the second internal combustion engine 100 of a type different from that of the first internal combustion engine 1.
The semicircular bearing inner peripheral surface 104Ri of the right bearing wall 104R of the cylinder head 104 of the second internal combustion engine 100 is formed with a semicircular arc groove 104v in the circumferential direction.
A groove 104v formed on the bearing inner peripheral surface 104Ri of the right bearing wall 104R has a predetermined axial width (groove width) b2 of the second internal combustion engine 101 (see FIG. 15).
 一方、吸気カムシャフト124には、右側軸受壁104Rの軸受内周面104Riに軸受されるジャーナル部124Rjを有し、同ジャーナル部124Rjの外周に、径方向に突出して周方向に環状の突条124rが形成されている。
 この吸気カムシャフト124の右側のジャーナル部124Rjに形成された突条124rが、第2の内燃機関101の所定の軸方向幅(厚さ)b2を有する(図15参照)。
 シリンダヘッド104の右側軸受壁104Rの軸受内周面104Riに形成された溝条104vの軸方向幅(溝幅)b2と吸気カムシャフト124の右側のジャーナル部124Rjに形成された突条124rの軸方向幅(厚さ)b2は等しく、溝条104vに突条124rが摺動可能に精度良く嵌合する。
On the other hand, the intake camshaft 124 has a journal portion 124Rj that is supported by the bearing inner peripheral surface 104Ri of the right bearing wall 104R, and protrudes in the radial direction on the outer periphery of the journal portion 124Rj so as to protrude in the circumferential direction. 124r is formed.
A protrusion 124r formed on the right journal portion 124Rj of the intake camshaft 124 has a predetermined axial width (thickness) b2 of the second internal combustion engine 101 (see FIG. 15).
The axial width (groove width) b2 of the groove 104v formed on the bearing inner peripheral surface 104Ri of the right bearing wall 104R of the cylinder head 104 and the shaft of the protrusion 124r formed on the right journal portion 124Rj of the intake camshaft 124. The direction width (thickness) b2 is equal, and the protrusion 124r is slidably fitted into the groove 104v with high accuracy.
 したがって、図15に示すように、シリンダヘッド104に吸気カムシャフト24を組み込もうとして、シリンダヘッド104の右側軸受壁4Rの軸受内周面4Riに、吸気カムシャフト124のジャーナル部124Rjを嵌合すると、右側軸受壁104Rの軸受内周面104Riの溝条104vにジャーナル部124Rjの突条124rが回転自在に精度良く嵌合し、吸気カムシャフト124を確実に位置決めすることができ、シリンダヘッド104の右側軸受壁104Rに吸気カムシャフト124を組付けて、第2の内燃機関101を製造することができる。 Accordingly, as shown in FIG. 15, the journal portion 124Rj of the intake camshaft 124 is fitted to the bearing inner peripheral surface 4Ri of the right bearing wall 4R of the cylinder head 104 in order to incorporate the intake camshaft 24 into the cylinder head 104. Then, the protrusion 124r of the journal portion 124Rj is rotatably and accurately fitted into the groove 104v of the bearing inner peripheral surface 104Ri of the right bearing wall 104R, so that the intake camshaft 124 can be positioned reliably, and the cylinder head 104 The second internal combustion engine 101 can be manufactured by assembling the intake camshaft 124 to the right bearing wall 104R.
 第2の内燃機関101の溝条104vと突条124rの軸方向幅b2は、第1の内燃機関1の溝条4vと突条24rの軸方向幅b1より大きい。
 したがって、第1の内燃機関1のシリンダヘッド4の右側軸受壁4Rの軸受内周面4Riに、型式の異なる第2の内燃機関101の吸気カムシャフト124のジャーナル部124Rjを組みつけようとすると、シリンダヘッド4側の溝条4vの軸方向幅(溝幅)b1が吸気カムシャフト124側の突条124rの軸方向幅(厚さ)b2より小さく、突条124rが溝条4vに嵌合することができず、シリンダヘッド4に吸気カムシャフト124を組付けることができない。
 そのため、誤組であることが容易に分かり、誤組を防止することができる。
The axial width b2 of the groove 104v and the protrusion 124r of the second internal combustion engine 101 is larger than the axial width b1 of the groove 4v and the protrusion 24r of the first internal combustion engine 1.
Accordingly, when the journal portion 124Rj of the intake camshaft 124 of the second internal combustion engine 101 of a different type is assembled to the bearing inner peripheral surface 4Ri of the right bearing wall 4R of the cylinder head 4 of the first internal combustion engine 1, The axial width (groove width) b1 of the groove 4v on the cylinder head 4 side is smaller than the axial width (thickness) b2 of the protrusion 124r on the intake camshaft 124 side, and the protrusion 124r fits into the groove 4v. The intake camshaft 124 cannot be assembled to the cylinder head 4.
For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
 また、第2の内燃機関101のシリンダヘッド104の右側軸受壁104Rの軸受内周面104Riに、第1の内燃機関1の吸気カムシャフト24のジャーナル部24Rjを組みつけようとすると、シリンダヘッド104側の溝条104vの軸方向幅b2が吸気カムシャフト24側の突条24rの軸方向幅b1より大き過ぎ、溝条104vと突条24rが精度良く嵌合せず、隙間が存在してガタが生じ、シリンダヘッド104に吸気カムシャフト24を確実に位置決めして固定することができない。
 よって、誤組であることが容易に分かり、誤組を防止することができる。
When the journal portion 24Rj of the intake camshaft 24 of the first internal combustion engine 1 is to be assembled to the bearing inner peripheral surface 104Ri of the right bearing wall 104R of the cylinder head 104 of the second internal combustion engine 101, the cylinder head 104 The axial width b2 of the groove 104v on the side is too larger than the axial width b1 of the protrusion 24r on the intake camshaft 24 side, and the groove 104v and the protrusion 24r do not fit with high accuracy, and there is a gap and there is a backlash. As a result, the intake camshaft 24 cannot be reliably positioned and fixed to the cylinder head 104.
Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
 なお、シリンダヘッドと排気カムシャフトとの組付けにおいても、シリンダヘッドと吸気カムシャフトとの組付けと同様で、第1の内燃機関のシリンダヘッドと排気カムシャフトと、型式の異なる第2の内燃機関のシリンダヘッドと排気カムシャフトとは、溝条と突条の軸方向幅が異なり、精度良く嵌合せず、誤組が防止されている。 The assembly of the cylinder head and the exhaust camshaft is the same as the assembly of the cylinder head and the intake camshaft, and the cylinder head and exhaust camshaft of the first internal combustion engine are different from each other in the second internal combustion engine. The cylinder head of the engine and the exhaust camshaft are different in the axial width of the groove and the protrusion, and do not fit with each other, thereby preventing erroneous assembly.
 次に、さらに別の実施の形態について、図10ないし図15に基づき説明する。
 第1の内燃機関1において、吸気カムシャフト24と排気カムシャフト34の右側のジャーナル部24Rj,34Rjは、シリンダヘッド4の右側軸受壁4Rと右側カムシャフトホルダー50Rに挟まれて軸支される。
 図12および図14に示されるように、右側カムシャフトホルダー50Rの軸受内周面50Ri,50Reには、周方向に半円弧状の溝条50v,50vが形成されている。
Next, still another embodiment will be described with reference to FIGS.
In the first internal combustion engine 1, the right journal portions 24Rj and 34Rj of the intake camshaft 24 and the exhaust camshaft 34 are supported by being sandwiched between the right bearing wall 4R of the cylinder head 4 and the right camshaft holder 50R.
As shown in FIGS. 12 and 14, semicircular arc-shaped grooves 50v and 50v are formed in the circumferential direction on the bearing inner peripheral surfaces 50Ri and 50Re of the right camshaft holder 50R.
 この右側カムシャフトホルダー50Rの軸受内周面50Ri,50Reに形成された溝条50v,50vは、第1の内燃機関1の所定の軸方向幅(溝幅)c1を有する(図14参照)。
 吸気カムシャフト24の右側のジャーナル部24Rjに形成された突条24rの軸方向幅(厚さ)c1と右側カムシャフトホルダー50Rの軸受内周面50Riに形成された溝条50vの軸方向幅(溝幅)c1は等しく(図14参照)、溝条50vに突条24rが摺動可能に精度良く嵌合する(図13参照)。
Grooves 50v and 50v formed on the bearing inner peripheral surfaces 50Ri and 50Re of the right camshaft holder 50R have a predetermined axial width (groove width) c1 of the first internal combustion engine 1 (see FIG. 14).
The axial width (thickness) c1 of the protrusion 24r formed in the right journal portion 24Rj of the intake camshaft 24 and the axial width of the groove 50v formed in the bearing inner peripheral surface 50Ri of the right camshaft holder 50R ( The groove width c1 is equal (see FIG. 14), and the protrusion 24r is slidably fitted into the groove 50v with high precision (see FIG. 13).
 したがって、図14に示すように、吸気カムシャフト24に右側カムシャフトホルダー50Rを組み込もうとして、吸気カムシャフト24のジャーナル部24Rjの突条24rに右側カムシャフトホルダー50Rの軸受内周面50Riの溝条50vを嵌合すると、右側カムシャフトホルダー50Rの溝条50vに吸気カムシャフト24の突条24rが回転自在に精度良く嵌合し、両者を互いに確実に位置決めすることができる。 Therefore, as shown in FIG. 14, the right camshaft holder 50R is to be assembled into the intake camshaft 24, and the bearing inner peripheral surface 50Ri of the right camshaft holder 50R is inserted into the protrusion 24r of the journal portion 24Rj of the intake camshaft 24. When the groove 50v is fitted, the protrusion 24r of the intake camshaft 24 is fitted to the groove 50v of the right camshaft holder 50R with high precision so as to be rotatable, and the two can be reliably positioned with respect to each other.
 この第1の内燃機関1と型式の異なる第2の内燃機関100の吸気カムシャフト124と右側カムシャフトホルダー150Rの右側分解断面図が、図15に示されている。
 第2の内燃機関100の吸気カムシャフト124のジャーナル部124Rjに、前記突条124rが形成されている。
 第2の内燃機関100の吸気カムシャフト124を軸支する右側カムシャフトホルダー150Rは、軸受内周面150Riには、周方向に半円弧状の溝条150vが形成されている。
FIG. 15 shows an exploded right side sectional view of the intake camshaft 124 and the right camshaft holder 150R of the second internal combustion engine 100 of a type different from that of the first internal combustion engine 1.
The protrusion 124r is formed in the journal portion 124Rj of the intake camshaft 124 of the second internal combustion engine 100.
The right camshaft holder 150R that pivotally supports the intake camshaft 124 of the second internal combustion engine 100 has a semicircular arc-shaped groove 150v formed in the circumferential direction on the bearing inner peripheral surface 150Ri.
 この右側カムシャフトホルダー150Rの軸受内周面150Riに形成された溝条150vは、第2の内燃機関101の所定の軸方向幅(溝幅)c2を有する(図15参照)。
 吸気カムシャフト124の右側のジャーナル部124Rjに形成された突条124rの軸方向幅(厚さ)c2と右側カムシャフトホルダー150Rの軸受内周面150Riに形成された溝条150vの軸方向幅(溝幅)c2は等しく(図15参照)、溝条150vに突条124rが摺動可能に精度良く嵌合する。
The groove 150v formed in the bearing inner peripheral surface 150Ri of the right camshaft holder 150R has a predetermined axial width (groove width) c2 of the second internal combustion engine 101 (see FIG. 15).
The axial width (thickness) c2 of the protrusion 124r formed on the right journal portion 124Rj of the intake camshaft 124 and the axial width of the groove 150v formed on the bearing inner peripheral surface 150Ri of the right camshaft holder 150R ( (Groove width) c2 is equal (see FIG. 15), and the protrusion 124r is slidably fitted into the groove 150v with high accuracy.
 したがって、図15に示すように、吸気カムシャフト124に右側カムシャフトホルダー150Rを組み込もうとして、吸気カムシャフト124のジャーナル部124Rjの突条124rに右側カムシャフトホルダー150Rの軸受内周面150Riの溝条150vを嵌合すると、右側カムシャフトホルダー150Rの溝条150vに吸気カムシャフト124の突条124rが回転自在に精度良く嵌合し、両者を互いに確実に位置決めすることができる。 Accordingly, as shown in FIG. 15, the right camshaft holder 150R is incorporated into the intake camshaft 124, and the bearing inner peripheral surface 150Ri of the right camshaft holder 150R is inserted into the protrusion 124r of the journal portion 124Rj of the intake camshaft 124. When the groove 150v is fitted, the protrusion 124r of the intake camshaft 124 is fitted to the groove 150v of the right camshaft holder 150R with high precision so that it can rotate freely, and the two can be positioned reliably.
 第2の内燃機関101の吸気カムシャフト124の突条124rと右側カムシャフトホルダー150Rの溝条150vの軸方向幅c2は、第1の内燃機関1の吸気カムシャフト24の突条24rと右側カムシャフトホルダー50Rの溝条50vの軸方向幅c1より大きい。
 したがって、第2の内燃機関101の吸気カムシャフト124のジャーナル部124Rjに、第1の内燃機関1の右側カムシャフトホルダー50Rを組みつけようとすると、吸気カムシャフト124の突条124rの軸方向幅(厚さ)c2が右側カムシャフトホルダー50Rの溝条50vの軸方向幅(溝幅)c1より大きく、突条124rが溝条50vに嵌合することができず、吸気カムシャフト124に右側カムシャフトホルダー50Rを組付けることができない。
 そのため、誤組であることが容易に分かり、誤組を防止することができる。
The axial width c2 of the ridge 124r of the intake camshaft 124 of the second internal combustion engine 101 and the groove 150v of the right camshaft holder 150R is the ridge 24r of the intake camshaft 24 of the first internal combustion engine 1 and the right cam. It is larger than the axial width c1 of the groove 50v of the shaft holder 50R.
Therefore, when the right camshaft holder 50R of the first internal combustion engine 1 is assembled to the journal portion 124Rj of the intake camshaft 124 of the second internal combustion engine 101, the axial width of the protrusion 124r of the intake camshaft 124 is determined. (Thickness) c2 is larger than the axial width (groove width) c1 of the groove 50v of the right camshaft holder 50R, and the protrusion 124r cannot be fitted into the groove 50v. The shaft holder 50R cannot be assembled.
For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
 また、第1の内燃機関1の吸気カムシャフト24のジャーナル部24Rjに、第2の内燃機関101の右側カムシャフトホルダー150Rを組みつけようとすると、吸気カムシャフト24の突条24rの軸方向幅(溝幅)c1が右側カムシャフトホルダー150Rの溝条150vの軸方向幅(厚さ)c2より小さく、突条24rと溝条150vが精度良く嵌合せず、隙間が存在してガタが生じ、吸気カムシャフト24にを右側カムシャフトホルダー150Rを確実に位置決めすることができない。
 よって、誤組であることが容易に分かり、誤組を防止することができる。
Further, when the right camshaft holder 150R of the second internal combustion engine 101 is assembled to the journal portion 24Rj of the intake camshaft 24 of the first internal combustion engine 1, the axial width of the ridge 24r of the intake camshaft 24 is determined. (Groove width) c1 is smaller than the axial width (thickness) c2 of the groove 150v of the right camshaft holder 150R, the protrusion 24r and the groove 150v do not fit with high accuracy, and there is a gap, resulting in play, The right camshaft holder 150R cannot be reliably positioned on the intake camshaft 24.
Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
 以上の実施の形態では、シリンダブロックとシリンダヘッドとの組み合わせ、シリンダヘッドとカムシャフトとの組み合わせおよびカムシャフトとカムシャフトホルダーとの組み合わせにおける誤組防止構造について説明したが、内燃機関を構成する互いに接するその他の部品の組み合わせについても、本発明の誤組防止構造を適用することができる。 In the above embodiments, the combination of the cylinder block and the cylinder head, the combination of the cylinder head and the camshaft, and the combination of the camshaft and the camshaft holder have been described. The misassembly prevention structure of the present invention can also be applied to combinations of other parts that come into contact.
 例えば、吸気管またはスロットルボディに対する燃料噴射弁の組付けについても、本発明の誤組防止構造を適用することができる。
 図16ないし図19は、第1の内燃機関1におけるスロットルボディ16に燃料噴射弁60を組付ける例を示したものである。
For example, the misassembly prevention structure of the present invention can be applied to the assembly of the fuel injection valve to the intake pipe or the throttle body.
FIGS. 16 to 19 show an example in which the fuel injection valve 60 is assembled to the throttle body 16 in the first internal combustion engine 1.
 図17は、スロットルボディ16と燃料噴射弁60の分解状態を示す断面図である。
 図16および図17を参照して、スロットルボディ16は、シリンダヘッド4の吸気ポート21の開口端部と接続管65を介して接続されており、スロットルボディ16には、スロットルバルブ16vの下流側で外側に膨出して燃料噴射弁60を嵌挿し保持する円筒保持部17が形成されている。
 円筒保持部17は、嵌挿孔17hがスロットルボディ16の吸気通路に対して外側から斜めに合流するように貫通している。
FIG. 17 is a cross-sectional view showing an exploded state of the throttle body 16 and the fuel injection valve 60.
Referring to FIGS. 16 and 17, the throttle body 16 is connected to the opening end of the intake port 21 of the cylinder head 4 via a connecting pipe 65. The throttle body 16 is connected to the downstream side of the throttle valve 16v. Thus, a cylindrical holding portion 17 is formed that bulges outward and inserts and holds the fuel injection valve 60.
The cylindrical holding portion 17 penetrates so that the fitting insertion hole 17h joins obliquely from the outside with respect to the intake passage of the throttle body 16.
 円筒保持部17の外側開口端は、内径および外径がともに拡径した拡径端部17eを形成している。
 そして、円筒保持部17の拡径端部17eの内周面の一部に溝条17vが燃料噴射弁60の嵌挿方向に指向して形成されている。
 この円筒保持部17の拡径端部17eに形成される溝条17vは、第1の内燃機関1の所定の幅(溝幅)d1を有する。
The outer opening end of the cylindrical holding portion 17 forms a diameter-expanded end portion 17e whose inner diameter and outer diameter are both increased.
A groove 17v is formed in a part of the inner peripheral surface of the enlarged diameter end portion 17e of the cylindrical holding portion 17 so as to be directed in the insertion direction of the fuel injection valve 60.
A groove 17v formed in the enlarged diameter end portion 17e of the cylindrical holding portion 17 has a predetermined width (groove width) d1 of the first internal combustion engine 1.
 一方、燃料噴射弁60は、燃料を噴射する最も小径の先端部60aの外径が円筒保持部17の嵌挿孔17hの内径に等しい。
 燃料噴射弁60の先端部60aに連続した扁平円筒部60bは、外径が先端部60aより大きく、円筒保持部17の拡径端部17eの内径に等しい。
On the other hand, in the fuel injection valve 60, the outer diameter of the tip part 60a having the smallest diameter for injecting fuel is equal to the inner diameter of the fitting insertion hole 17h of the cylindrical holding part 17.
The flat cylindrical portion 60b continuous to the tip end portion 60a of the fuel injection valve 60 has an outer diameter larger than that of the tip end portion 60a and is equal to the inner diameter of the enlarged diameter end portion 17e of the cylindrical holding portion 17.
 燃料噴射弁60の扁平円筒部60bには、円筒保持部17の拡径端部17eの溝条17vに対応する位置に、突条60rが同燃料噴射弁60の嵌挿方向に指向して形成されている。
 燃料噴射弁60の突条60rは、円筒保持部17の拡径端部17eの内周面の溝条17vの溝幅と同じく、第1の内燃機関1の所定の幅(厚さ)d1を有する。
On the flat cylindrical portion 60b of the fuel injection valve 60, a protrusion 60r is formed at a position corresponding to the groove 17v of the enlarged diameter end portion 17e of the cylindrical holding portion 17 so as to be oriented in the insertion direction of the fuel injection valve 60. Has been.
The protrusion 60r of the fuel injection valve 60 has a predetermined width (thickness) d1 of the first internal combustion engine 1 in the same manner as the groove width of the groove 17v on the inner peripheral surface of the enlarged diameter end portion 17e of the cylindrical holding portion 17. Have.
 したがって、図17に示すように、スロットルボディ16の円筒保持部17に燃料噴射弁60を、各中心軸を合わせて嵌挿すると、燃料噴射弁60の先端部60aが円筒保持部17の嵌挿孔17hに嵌入するとともに、燃料噴射弁60の扁平円筒部60bが円筒保持部17の拡径端部17eの内側に嵌入するが、そのとき扁平円筒部60bの突条60rが拡径端部17eの内周面の溝条17vに精度良く嵌合し、燃料噴射弁60を確実に位置決めして、図16に示されるように、スロットルボディ16に燃料噴射弁60を組付けて、第1の内燃機関1を製造することができる。 Accordingly, as shown in FIG. 17, when the fuel injection valve 60 is fitted into the cylindrical holding portion 17 of the throttle body 16 with the respective center axes aligned, the tip end portion 60 a of the fuel injection valve 60 is fitted into the cylindrical holding portion 17. The flat cylindrical portion 60b of the fuel injection valve 60 is fitted inside the enlarged diameter end portion 17e of the cylindrical holding portion 17, and at this time, the protrusion 60r of the flat cylindrical portion 60b is fitted to the enlarged diameter end portion 17e. The fuel injection valve 60 is accurately fitted to the groove 17v on the inner peripheral surface of the cylinder and the fuel injection valve 60 is securely positioned, and the fuel injection valve 60 is assembled to the throttle body 16 as shown in FIG. The internal combustion engine 1 can be manufactured.
 この第1の内燃機関1と型式の異なる第2の内燃機関100のスロットルボディ116と燃料噴射弁160を、図20と図21にそれぞれ示す。
 スロットルボディ116は、図20に示すように、第1の内燃機関1のスロットルボディ16と略同じ形状をしているが、円筒保持部117の拡径端部117eの内周面に形成された溝条117vは、第1の内燃機関1の溝条17vの所定の幅(溝幅)d1より大きい第2の内燃機関1の所定の幅(溝幅)d2を有する。
 一方、燃料噴射弁160は、図21に示すように、第1の内燃機関1の燃料噴射弁16と略同じ形状をしているが、扁平円筒部160bに形成された突条160rは、円筒保持部117の拡径端部117eの内周面の溝条117vと同じく、第2の内燃機関100の所定の幅(厚さ)d2を有する。
A throttle body 116 and a fuel injection valve 160 of a second internal combustion engine 100 of a different type from the first internal combustion engine 1 are shown in FIGS. 20 and 21, respectively.
As shown in FIG. 20, the throttle body 116 has substantially the same shape as the throttle body 16 of the first internal combustion engine 1, but is formed on the inner peripheral surface of the enlarged diameter end portion 117 e of the cylindrical holding portion 117. The groove 117v has a predetermined width (groove width) d2 of the second internal combustion engine 1 larger than a predetermined width (groove width) d1 of the groove 17v of the first internal combustion engine 1.
On the other hand, as shown in FIG. 21, the fuel injection valve 160 has substantially the same shape as the fuel injection valve 16 of the first internal combustion engine 1, but the ridge 160r formed in the flat cylindrical portion 160b has a cylindrical shape. The second internal combustion engine 100 has a predetermined width (thickness) d2 similar to the groove 117v on the inner peripheral surface of the enlarged diameter end portion 117e of the holding portion 117.
 したがって、スロットルボディ116の円筒保持部117に燃料噴射弁160を、各中心軸を合わせて嵌挿すると、燃料噴射弁160の先端部160aが円筒保持部117の嵌挿孔117hに嵌入するとともに、燃料噴射弁160の扁平円筒部160bが円筒保持部117の拡径端部117eの内側に嵌入するが、そのとき扁平円筒部160bの突条160rが拡径端部117eの内周面の溝条117vに精度良く嵌合し、燃料噴射弁160を確実に位置決めして、スロットルボディ116に燃料噴射弁160を組付けて、第2の内燃機関100を製造することができる。 Therefore, when the fuel injection valve 160 is fitted and inserted into the cylindrical holding portion 117 of the throttle body 116 with the respective center axes aligned, the tip portion 160a of the fuel injection valve 160 is fitted into the insertion insertion hole 117h of the cylindrical holding portion 117, and The flat cylindrical portion 160b of the fuel injection valve 160 is fitted inside the enlarged diameter end portion 117e of the cylindrical holding portion 117. At that time, the protrusion 160r of the flat cylindrical portion 160b is a groove on the inner peripheral surface of the enlarged diameter end portion 117e. The second internal combustion engine 100 can be manufactured by fitting to 117v with high accuracy, positioning the fuel injection valve 160 reliably, and assembling the fuel injection valve 160 to the throttle body 116.
 第2の内燃機関101の溝条117vと突条160rの幅d2は、第1の内燃機関1の溝条17vと突条60rの幅d1より大きい。
 したがって、第1の内燃機関1のスロットルボディ16に、型式の異なる第2の内燃機関101の燃料噴射弁160を組みつけようとすると、スロットルボディ16の円筒保持部17の溝条17vの幅(溝幅)d1が燃料噴射弁160の突条160rの幅(厚さ)d2より小さく、突条160rが溝条17vに嵌合することができず、スロットルボディ16に燃料噴射弁160を組付けることができない。
 そのため、誤組であることが容易に分かり、誤組を防止することができる。
The width d2 of the groove 117v and the protrusion 160r of the second internal combustion engine 101 is larger than the width d1 of the groove 17v and the protrusion 60r of the first internal combustion engine 1.
Therefore, when the fuel injection valve 160 of the second internal combustion engine 101 of a different type is assembled to the throttle body 16 of the first internal combustion engine 1, the width of the groove 17v of the cylindrical holding portion 17 of the throttle body 16 ( The groove width d1 is smaller than the width (thickness) d2 of the protrusion 160r of the fuel injection valve 160, and the protrusion 160r cannot be fitted into the groove 17v, and the fuel injection valve 160 is assembled to the throttle body 16. I can't.
For this reason, it is easy to recognize that it is a misconfiguration, and the misconfiguration can be prevented.
 また、第2の内燃機関101のスロットルボディ116に、第1の内燃機関1の燃料噴射弁16を組みつけようとすると、スロットルボディ116側の円筒保持部117の溝条117vの幅(溝幅)d2が燃料噴射弁16側の突条16rの幅(厚さ)d1より大き過ぎ、溝条117vと突条16rが精度良く嵌合せず、隙間が存在してガタが生じ、スロットルボディ116に燃料噴射弁16を確実に位置決めして固定することができない。
 よって、誤組であることが容易に分かり、誤組を防止することができる。
Further, when the fuel injection valve 16 of the first internal combustion engine 1 is to be assembled to the throttle body 116 of the second internal combustion engine 101, the width (groove width) of the groove 117v of the cylindrical holding portion 117 on the throttle body 116 side. ) D2 is too larger than the width (thickness) d1 of the ridge 16r on the fuel injection valve 16 side, the groove 117v and the ridge 16r do not fit with high accuracy, and there is a gap, resulting in looseness. The fuel injection valve 16 cannot be reliably positioned and fixed.
Therefore, it can be easily understood that it is a misconfiguration, and the misconfiguration can be prevented.
 以上、本発明の内燃機関の誤組防止構造について説明したが、本発明の態様は、上記実施の形態に限定されず、本発明の要旨の範囲で、多様な態様で実施されるものを含むものである。 The misconfiguration prevention structure for an internal combustion engine of the present invention has been described above. However, the aspect of the present invention is not limited to the above-described embodiment, and includes those implemented in various aspects within the scope of the gist of the present invention. It is a waste.
 1…第1の内燃機関、2…クランクケース、2A…上側クランクケース、2B…下側クランクケース、
 3…シリンダブロック、3a…シリンダボア、3b…ボス部、3c…カムチェーン室、3f…合せ面、3s…スタッドボルト孔、3P…ピン部材(ローラーピン)、
 4…シリンダヘッド、4f…合せ面、4a…燃焼室凹部、4b…ボス部、4c…カムチェーン室、4s…スタッドボルト孔、4H…ピン穴、4t…嵌挿孔、
 4R…右側軸受壁,4Rf…合せ面、4Ri,4Re…軸受内周面、4v…溝条、4L…左側軸受壁、4Li,4Le…軸受内周面、4C…中央軸受壁,4Ci,4Ce…軸受内周面、
 5…シリンダヘッドカバー、6…オイルパン、7…ピストン、8…コネクティングロッド、9…ガスケット、
 10…クランク軸、11…変速機、12…メイン軸、13…カウンタ軸、14…バランサ軸、15…点火プラグ、
 16…スロットルボディ、17…円筒保持部、17v…溝条、
 18…チェーン駆動スプロケット、19…カムチェーン、 20…燃焼室、21…吸気ポート、22…吸気弁、23…弁バネ、
 24…吸気カムシャフト、24c…吸気カム、24Rj,24Cj,24Lj…ジャーナル部、24r…突条、
 25…吸気ロッカアーム、26…ロッカアームシャフト、29…吸気カムスプロケット、
 31…排気ポート、32…排気弁、33…弁バネ、34…排気カムシャフト、34c…排気カム、39…排気カムスプロケット、
 50R…右側カムシャフトホルダー、50Ri,50Re…軸受内周面、50v…溝条、50L…左側カムシャフトホルダー、50C…中央カムシャフトホルダー、
 60…燃料噴射弁、60r…突条、
 101…第2の内燃機関、102A…上側クランクケース、103…シリンダブロック、103b…ボス部、103f…合せ面、103P…ピン部材(ローラーピン)、
 104…シリンダヘッド、104f…合せ面、104b…ボス部、104H…ピン穴、
 104R…右側軸受壁,104Ri…軸受内周面、104v…溝条、
 116…スロットルボディ、117…円筒保持部、117v…溝条、
 124…吸気カムシャフト、124c…吸気カム、124Rj…ジャーナル部、124r…突条、
 150R…右側カムシャフトホルダー、150Ri…軸受内周面、150v…溝条、
 160…燃料噴射弁、160r…突条。
DESCRIPTION OF SYMBOLS 1 ... 1st internal combustion engine, 2 ... Crankcase, 2A ... Upper crankcase, 2B ... Lower crankcase,
3 ... cylinder block, 3a ... cylinder bore, 3b ... boss part, 3c ... cam chain chamber, 3f ... mating surface, 3s ... stud bolt hole, 3P ... pin member (roller pin),
4 ... Cylinder head, 4f ... Mating surface, 4a ... Combustion chamber recess, 4b ... Boss part, 4c ... Cam chain chamber, 4s ... Stud bolt hole, 4H ... Pin hole, 4t ... Insertion hole,
4R ... right bearing wall, 4Rf ... mating surface, 4Ri, 4Re ... bearing inner peripheral surface, 4v ... groove, 4L ... left bearing wall, 4Li, 4Le ... bearing inner peripheral surface, 4C ... central bearing wall, 4Ci, 4Ce ... Bearing inner peripheral surface,
5 ... Cylinder head cover, 6 ... Oil pan, 7 ... Piston, 8 ... Connecting rod, 9 ... Gasket,
10 ... Crankshaft, 11 ... Transmission, 12 ... Main shaft, 13 ... Counter shaft, 14 ... Balancer shaft, 15 ... Spark plug,
16 ... Throttle body, 17 ... Cylinder holder, 17v ... Groove,
18 ... Chain drive sprocket, 19 ... Cam chain, 20 ... Combustion chamber, 21 ... Intake port, 22 ... Intake valve, 23 ... Valve spring,
24 ... intake camshaft, 24c ... intake cam, 24Rj, 24Cj, 24Lj ... journal part, 24r ... ridge,
25 ... Intake rocker arm, 26 ... Rocker arm shaft, 29 ... Intake cam sprocket,
31 ... Exhaust port, 32 ... Exhaust valve, 33 ... Valve spring, 34 ... Exhaust camshaft, 34c ... Exhaust cam, 39 ... Exhaust cam sprocket,
50R ... right camshaft holder, 50Ri, 50Re ... bearing inner peripheral surface, 50v ... groove, 50L ... left camshaft holder, 50C ... center camshaft holder,
60 ... Fuel injection valve, 60r ... Projection,
101 ... Second internal combustion engine, 102A ... Upper crankcase, 103 ... Cylinder block, 103b ... Boss portion, 103f ... Mating surface, 103P ... Pin member (roller pin),
104 ... Cylinder head, 104f ... Mating surface, 104b ... Boss, 104H ... Pin hole,
104R ... right bearing wall, 104Ri ... bearing inner peripheral surface, 104v ... groove,
116 ... Throttle body, 117 ... Cylinder holder, 117v ... Groove,
124 ... intake camshaft, 124c ... intake cam, 124Rj ... journal part, 124r ... ridge,
150R ... Right camshaft holder, 150Ri ... Bearing inner surface, 150V ... Groove,
160 ... Fuel injection valve, 160r ... Projection.

Claims (11)

  1.  内燃機関を構成する互いに接する部品が、それぞれ備える凸部と凹部の嵌合により組付けられる内燃機関の誤組防止構造において、
     第1の内燃機関(1)の互いに接する部品と前記第1の内燃機関(1)と型式の異なる第2の内燃機関(101)の互いに接する部品とは、前記凸部と前記凹部の嵌合構造が異なることを特徴とする内燃機関の誤組防止構造。
    In the internal combustion engine misassembly prevention structure in which the components that are in contact with each other constituting the internal combustion engine are assembled by fitting the convex portion and the concave portion, respectively,
    The parts that are in contact with each other of the first internal combustion engine (1) and the parts that are in contact with each other of the second internal combustion engine (101) of a different type from the first internal combustion engine (1) are the fitting of the convex part and the concave part. A structure for preventing erroneous assembly of an internal combustion engine, characterized in that the structure is different.
  2.  前記第1の内燃機関(1)の互いに接する部品と、前記第2の内燃機関(101)の互いに接する部品とは、前記凸部および前記凹部の大きさが異なることを特徴とする請求項1記載の内燃機関の誤組防止構造。 The size of the convex portion and the concave portion of the first internal combustion engine (1) and the second internal combustion engine (101) are different from each other. The structure for preventing misconfiguration of the internal combustion engine as described.
  3.  前記第1の内燃機関(1)の互いに接する部品と、前記第2の内燃機関(101)の互いに接する部品とは、前記凸部および前記凹部の形状が異なることを特徴とする請求項1記載の内燃機関の誤組防止構造。 The projecting part and the recessed part are different in shape between the part of the first internal combustion engine (1) that contacts each other and the part of the second internal combustion engine (101) that contact each other. Structure for preventing misassembly of internal combustion engines.
  4.  前記互いに接する部品は、シリンダブロック(3,103)とシリンダヘッド(4,104)であり、
     前記シリンダブロック(3,103)と前記シリンダヘッド(4,104)の互いの合せ面(3f,4f,103f,104f)に、それぞれ前記凸部(3P,103P)と前記凹部(4H,104H)が設けられることを特徴とする請求項1ないし請求項3のいずれか1項記載の内燃機関の誤組防止構造。
    The parts in contact with each other are a cylinder block (3, 103) and a cylinder head (4, 104),
    The convex portions (3P, 103P) and the concave portions (4H, 104H) are provided on the mating surfaces (3f, 4f, 103f, 104f) of the cylinder block (3, 103) and the cylinder head (4, 104), respectively. The structure for preventing misassembly of an internal combustion engine according to any one of claims 1 to 3.
  5.  前記シリンダブロック(3,103)と前記シリンダヘッド(4,104)の一方の合せ面(3f,103f)に設けられた前記凸部(3P,103P)は、同合せ面(3f,103f)に植設された棒状部材(3P,103P)であり、
     前記シリンダブロック(3,103)と前記シリンダヘッド(4,104)の他方の合せ面(4f,104f))に設けられた前記凹部(4H,104H)は、同合せ面(4f,104f)に凹出して形成されたピン穴(4H,104H)であることを特徴とする請求項4記載の内燃機関の誤組防止構造。
    The convex portions (3P, 103P) provided on one mating surface (3f, 103f) of the cylinder block (3, 103) and the cylinder head (4, 104) are planted on the mating surface (3f, 103f). It is a rod-shaped member (3P, 103P),
    The recesses (4H, 104H) provided on the cylinder block (3, 103) and the other mating surface (4f, 104f) of the cylinder head (4, 104) are formed to protrude into the mating surface (4f, 104f). 5. The structure for preventing erroneous assembly of an internal combustion engine according to claim 4, wherein the pin hole is formed into a pin hole (4H, 104H).
  6.  前記シリンダブロック(3,103)と前記シリンダヘッド(4,104)の一方の合せ面(3f,103f)に設けられた前記凸部(3P,103P)は、同合せ面(3f,103f)から突出して一体に形成された突起であり、
     前記シリンダブロック(3,103)と前記シリンダヘッド(4,104)の他方の合せ面(4f,104f)に設けられた前記凹部(4H,104H)は、同合せ面(4f,104f)に凹出して形成された穴部であることを特徴とする請求項4記載の内燃機関の誤組防止構造。
    The convex portions (3P, 103P) provided on one mating surface (3f, 103f) of the cylinder block (3, 103) and the cylinder head (4, 104) project from the mating surface (3f, 103f) and are integrated. Formed protrusions,
    The recesses (4H, 104H) provided on the other mating surfaces (4f, 104f) of the cylinder block (3, 103) and the cylinder head (4, 104) are formed to protrude into the mating surfaces (4f, 104f). 5. The structure for preventing erroneous assembly of an internal combustion engine according to claim 4, wherein the structure is a hole.
  7.  前記シリンダブロック(3,103)の合せ面(3f,103f)に、前記凸部(3P,103P)が設けられ、
     前記シリンダヘッド(4,104)の合せ面(4f,104f)に、前記凹部(4H,104H)が設けられることを特徴とする請求項4記載の内燃機関の誤組防止構造。
    On the mating surface (3f, 103f) of the cylinder block (3, 103), the convex portion (3P, 103P) is provided,
    5. The structure for preventing misassembly of an internal combustion engine according to claim 4, wherein the recesses (4H, 104H) are provided on the mating surfaces (4f, 104f) of the cylinder head (4, 104).
  8.  前記互いに接する部品は、シリンダヘッド(4,104)とカムシャフト(24,124)であり、
     前記凸部は、前記カムシャフト(24,124)のジャーナル部(24Rj,124Rj)の外周に径方向に突出して周方向に形成された環状の突条(24r,124r)であり、
     前記凹部は、前記シリンダヘッド(4,104)の軸受部(4R,104R)の軸受内周面(4Ri,104Ri)に周方向に形成された溝条(4v,104v)であることを特徴とする請求項1ないし請求項4のいずれか1項記載の内燃機関の誤組防止構造。
    The parts in contact with each other are a cylinder head (4, 104) and a camshaft (24, 124),
    The convex portion is an annular ridge (24r, 124r) formed in the circumferential direction so as to protrude radially on the outer periphery of the journal portion (24Rj, 124Rj) of the camshaft (24, 124),
    The concave portion is a groove (4v, 104v) formed in a circumferential direction on a bearing inner peripheral surface (4Ri, 104Ri) of a bearing portion (4R, 104R) of the cylinder head (4, 104). The structure for preventing misassembly of an internal combustion engine according to any one of claims 1 to 4.
  9.  前記第1の内燃機関(1)の前記シリンダヘッド(4)および前記カムシャフト(24)と、前記第2の内燃機関(101)の前記シリンダヘッド(104)および前記カムシャフト(124)とは、前記突条(24r,124r)および前記溝条(4v,104v)の軸方向幅が異なることを特徴とする請求項8記載の内燃機関の誤組防止構造。 The cylinder head (4) and the camshaft (24) of the first internal combustion engine (1) and the cylinder head (104) and the camshaft (124) of the second internal combustion engine (101) 9. The misassembly prevention structure for an internal combustion engine according to claim 8, wherein the protrusions (24r, 124r) and the grooves (4v, 104v) have different axial widths.
  10.  前記互いに接する部品は、カムシャフト(24,124)とカムシャフトホルダー(50R,150R)であり、
     前記凸部は、前記カムシャフト(24,124)のジャーナル部(24Rj,124Rj)の外周に径方向に突出して周方向に形成された環状の突条(24r,124r)であり、
     前記凹部は、前記カムシャフトホルダー(50R,150R)の軸受内周面(50Ri,150Ri)に周方向に形成された溝条(50v,150v)であることを特徴とする請求項1ないし請求項3のいずれか1項記載の内燃機関の誤組防止構造。
    The parts in contact with each other are a camshaft (24,124) and a camshaft holder (50R, 150R),
    The convex portion is an annular ridge (24r, 124r) formed in the circumferential direction so as to protrude radially on the outer periphery of the journal portion (24Rj, 124Rj) of the camshaft (24, 124),
    The concave portion is a groove (50v, 150v) formed in a circumferential direction on a bearing inner peripheral surface (50Ri, 150Ri) of the camshaft holder (50R, 150R). 4. The misassembly prevention structure for an internal combustion engine according to any one of items 3 to 4.
  11.  前記第1の内燃機関(1)の前記カムシャフト(24)および前記カムシャフトホルダー(50R)と、前記第2の内燃機関(101)の前記カムシャフト(124)および前記カムシャフトホルダー(150R)とは、前記突条(24r,124r)および前記溝条(50v,150v)の軸方向幅が異なることを特徴とする請求項10記載の内燃機関の誤組防止構造。 The cam shaft (24) and the cam shaft holder (50R) of the first internal combustion engine (1), and the cam shaft (124) and the cam shaft holder (150R) of the second internal combustion engine (101). 11. The structure for preventing erroneous assembly of an internal combustion engine according to claim 10, wherein the protrusions (24 r, 124 r) and the grooves (50 v, 150 v) have different axial widths.
PCT/JP2016/078780 2016-09-29 2016-09-29 Erroneous assembly prevention structure of internal combustion engine WO2018061140A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6272460U (en) * 1985-10-25 1987-05-09
JPH0568490U (en) * 1991-09-25 1993-09-17 株式会社金星社 Substrate assembly structure for washing machine panel
JP2002285906A (en) * 2001-03-27 2002-10-03 Kawasaki Heavy Ind Ltd Positioning structure for camshaft of engine
JP2010195128A (en) * 2009-02-24 2010-09-09 Honda Motor Co Ltd Management device of component, and manufacturing method of component
JP2010234390A (en) * 2009-03-30 2010-10-21 Honda Motor Co Ltd Crankcase casting mold

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6272460U (en) * 1985-10-25 1987-05-09
JPH0568490U (en) * 1991-09-25 1993-09-17 株式会社金星社 Substrate assembly structure for washing machine panel
JP2002285906A (en) * 2001-03-27 2002-10-03 Kawasaki Heavy Ind Ltd Positioning structure for camshaft of engine
JP2010195128A (en) * 2009-02-24 2010-09-09 Honda Motor Co Ltd Management device of component, and manufacturing method of component
JP2010234390A (en) * 2009-03-30 2010-10-21 Honda Motor Co Ltd Crankcase casting mold

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