WO2018050271A2 - Corps de coupe d'outil, outil et procédé de fabrication dudit outil - Google Patents
Corps de coupe d'outil, outil et procédé de fabrication dudit outil Download PDFInfo
- Publication number
- WO2018050271A2 WO2018050271A2 PCT/EP2017/001054 EP2017001054W WO2018050271A2 WO 2018050271 A2 WO2018050271 A2 WO 2018050271A2 EP 2017001054 W EP2017001054 W EP 2017001054W WO 2018050271 A2 WO2018050271 A2 WO 2018050271A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tool
- cutting body
- area
- connection
- tool cutting
- Prior art date
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 113
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 51
- 239000000919 ceramic Substances 0.000 claims abstract description 49
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 38
- 239000010703 silicon Substances 0.000 claims abstract description 38
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 34
- 239000010959 steel Substances 0.000 claims abstract description 34
- 238000005476 soldering Methods 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 239000002184 metal Substances 0.000 claims abstract description 16
- 238000005304 joining Methods 0.000 claims abstract description 15
- 229910000679 solder Inorganic materials 0.000 claims description 14
- 229910003564 SiAlON Inorganic materials 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 229910052575 non-oxide ceramic Inorganic materials 0.000 claims description 2
- 239000011225 non-oxide ceramic Substances 0.000 claims description 2
- 230000004048 modification Effects 0.000 description 52
- 238000012986 modification Methods 0.000 description 52
- 238000011161 development Methods 0.000 description 12
- 230000018109 developmental process Effects 0.000 description 12
- 230000008901 benefit Effects 0.000 description 7
- 238000003754 machining Methods 0.000 description 6
- 229910052581 Si3N4 Inorganic materials 0.000 description 5
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000001427 coherent effect Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910017944 Ag—Cu Inorganic materials 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/19—Soldering, e.g. brazing, or unsoldering taking account of the properties of the materials to be soldered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/18—Cutting tools of which the bits or tips or cutting inserts are of special material with cutting bits or tips or cutting inserts rigidly mounted, e.g. by brazing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
- B23D61/028—Circular saw blades of special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
- B23D61/04—Circular saw blades with inserted saw teeth, i.e. the teeth being individually inserted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/025—Connecting cutting edges or the like to tools; Attaching reinforcements to workpieces, e.g. wear-resisting zones to tableware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G13/00—Cutter blocks; Other rotary cutting tools
- B27G13/08—Cutter blocks; Other rotary cutting tools in the shape of disc-like members; Wood-milling cutters
- B27G13/10—Securing the cutters, e.g. by clamping collars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G13/00—Cutter blocks; Other rotary cutting tools
- B27G13/12—Cutter blocks; Other rotary cutting tools for profile cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2226/00—Materials of tools or workpieces not comprising a metal
- B23B2226/18—Ceramic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2240/00—Details of connections of tools or workpieces
- B23B2240/08—Brazed connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/50—Drilling tools comprising cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2226/00—Materials of tools or workpieces not comprising a metal
- B23C2226/18—Ceramic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2240/00—Details of connections of tools or workpieces
- B23C2240/08—Brazed connections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
- B23C5/1081—Shank-type cutters, i.e. with an integral shaft with permanently fixed cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/002—Drill-bits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/20—Tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/18—Dissimilar materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
- B23K2103/52—Ceramics
Definitions
- the present invention relates to a tool cutting body, a
- Tool with such a tool-cutting body a use of such a tool-cutting body and a method for producing a tool.
- tool cutting bodies made of a hard, resistant material, which are arranged on a tool base made of a much tougher material, in particular of steel , Besides tool cutting bodies, which are mechanically driven by e.g. Screw or through
- tool bits are often made of e.g. Carbide or cermet are used, which are fixed by soldering to a tool base made of steel.
- Cemented carbides and cermets are composite materials which consist of hard material particles embedded in a ductile metallic matrix, wherein the proportion of hard material particles in weight percent clearly exceeds the proportion of the metallic matrix.
- the metallic binder may in particular be formed by at least one of Co, Ni and Fe or by a base alloy of at least one of these metals, in particular by Co, Ni or a base alloy of Co and / or Ni.
- a base alloy of a metal is an alloy to understand in which this metal forms the largest proportion in weight percent.
- other alloying elements can be dissolved in smaller amounts in the binder.
- the hard material particles are at least predominantly formed by tungsten carbide (WC), wherein in smaller amounts, other hard material particles, in particular
- Silicon-containing ceramics such as in particular silicon nitride (S13N4) and SiAlON (a group of ceramics consisting of the elements silicon, aluminum, oxygen and nitrogen) or silicon carbide (SiC), are particularly promising for the cutting process, due to their high hardness and the concomitant low toughness and the extremely low thermal expansion coefficient but to particularly great difficulties in connection with a tool body, in particular when a cohesive connection with the
- the tool-cutting body has a working area of a
- connection area of a WC-based hard metal, a Mo base material or a W-base material.
- the working area and the connection area are connected in a material-locking manner to at least two non-parallel surface areas of the ceramic.
- the connection area has at least one
- W-base material may be e.g. via an active solder or via a metallization of the
- Mo base material or W-base material is to be understood a material whose
- Main component in weight percent molybdenum or tungsten is.
- the at least two mutually non-parallel surface areas of the ceramic, to which the working area and the connection area are connected, may be e.g. also parts of a uniform curved
- connection area of WC-based hard metal, Mo base material or W-base material allows on the one hand a relatively small difference in the thermal expansion coefficient between the silicon-containing ceramic and the connection region and on the other hand, a cohesive connection between the
- the connection region may also have at least two mutually non-parallel joining surfaces for cohesive bonding by soldering to the tool body.
- the tool-cutting body can be constructed such that all
- Expansion coefficient between the ceramic and the connection area less than 2 * 10 6 K 1 .
- the surface areas of the ceramic serving for the cohesive connection can act
- connection area and the tool body made of steel is due to the material pairing formed there as much less critical.
- the difference in the thermal expansion coefficient can therefore be advantageous to the relatively unproblematic compared
- Interface between the material of the connection area and the steel of the tool body are moved.
- the silicon-containing ceramic has a thermal expansion coefficient ⁇ of less than 4 * 10 "6 K _1.
- the thermal expansion coefficient may be less than 3.7 * 10 -8 K 1 to be .
- coefficient of thermal expansion is preferably at least 2.8 * 10 "6 K ⁇ so that the difference to the connection area is not too large.
- the connecting region has a thermal expansion coefficient ⁇ in the range of 4 * 10 "6 K" 1 to 6 * 10 -6 K "-1.
- the difference in thermal expansion coefficient between the silicon containing ceramic and the connection area is so small in that a reliable and stable cohesive connection is achieved.
- the connection region has a thermal connection
- the working area has a rake surface and a main rake surface and the two non-parallel ones
- Surface areas are arranged on a side facing away from the main relief surface side and on a side facing away from the rake face of the work area.
- a particularly reliable and durable support of the working area is provided from the silicon-containing ceramic.
- the working area and the connection area are connected to one another via a solder having a liquidus temperature in the range from 750 ° C. to 1050 ° C., preferably 800 ° C. to 1000 ° C. In this case can reliably a stable cohesive connection between the
- the silicon-containing ceramic is S13N4 or a
- the silicon-containing ceramic may be a non-oxide ceramic.
- connection area is formed of WC-based hard metal.
- Expansion coefficient e.g.
- the selected content of the metallic binder can be approximated to that of the silicon-containing ceramic.
- the tool has a steel tool body and at least one of the previously described tool bits.
- the joint surface of the Connection area is materially connected to the tool body.
- the joining surface of the connection region can preferably be connected by soldering to the tool base body.
- more than one joining surface can be provided. It is provided a tool in which a working area of a silicon-containing ceramic reliably total cohesively with a
- Tool body is connected and in which occurring at joints problematic stress concentrations can be reliably avoided.
- the at least one joining surface is connected to the tool base body by means of a solder having a melting temperature 720 720 ° C.
- a solder having a melting temperature 720 720 ° C.
- the difference is in the thermal
- Expansion coefficient between the tool body and the connection region is more than twice as large as the difference in the coefficient of thermal expansion between the connection region and the silicon-containing ceramic.
- the difference in the thermal expansion coefficient between the tool body and the connection region more than three times as large as the difference in
- the object is also achieved by a use of a tool cutting body described above for materially connecting the Connection area solved by soldering with a steel tool body.
- the object is further achieved by a method according to claim 15 for producing a tool in which a tool cutting body described above by soldering at a temperature .s 720 ° C with a
- Tool body made of steel is connected.
- Fig. 1 a schematic representation of a tool with a
- a plurality of tool cutting bodies according to a first
- FIG. 3 is a perspective view of a tool cutting body in the first embodiment
- FIG. 4 shows an illustration in side view of the tool cutting body from FIG. 3;
- FIG. 6 is a perspective view of a second modification of the
- FIG. 9 is a perspective view of a fifth modification of FIG.
- Tool cutting body Fig. 11 a: a representation in plan view of a tool cutting body according to a seventh modification
- 11 b) is another view of the tool cutting body according to the seventh modification.
- FIG. 12 is a schematic perspective illustration of a tool with a plurality of tool cutting bodies according to a second embodiment
- FIG 13 is another perspective view of the tool according to the second embodiment
- FIG. 14 is a perspective view of a tool cutting body in the second embodiment
- FIG. 15 is a perspective view of a first modification of FIG.
- FIG. 16 is a perspective view of a second modification of FIG
- FIG. 17 is a perspective view of a third modification of the invention
- the tool 100 according to the first embodiment has a tool base body 1 made of steel, on which a plurality of tool cutting bodies 10 is arranged.
- the tool body 1 is a saw blade for a circular saw. According to a modification, the
- Tool body 1 but e.g. also be formed by a saw blade for a band saw or the like.
- the tool cutting bodies 10 are formed in the first embodiment as sawteeth, the more detailed features are described in more detail.
- Tool body 1 is shown schematically in Fig. 1 by an arrow. As can be seen in particular in the enlarged detail in Fig. 2, the tool body 1 made of steel on its outer periphery on a plurality of chip spaces forming recesses 2, which are each formed with respect to the rotational direction R in front of seats 3, where the
- Tool cutting body 10 are materially connected to the tool body 1.
- the tool-cutting body 10 are arranged in a conventional manner such that serving as a chip surface 11 span of the respective recess 2 is arranged facing. At a transition from the chip surface 11 to the outer periphery facing main free surface 12, a main cutting edge 13 is formed.
- the respective tool-cutting body 10 is on its side facing away from the chip surface 11 back 14 and on its of the main surface 12th
- Tool body 1 made of steel formed seat. Of the
- Tool cutting body 10 is doing with a solder with a
- the tool cutting body 10 has a working area 20 and a connection area 30, which consists of
- the working area 20 forms the area of the tool-cutting body 10, which during machining
- connection region 30 forms the region of the tool-cutting body 10, via which the tool-cutting body 10 is materially connected to the tool base body 1 made of steel.
- Main free surface 12 facing away from inner side 15 and facing away from the rake face 11 back 14, the respective joining surfaces 19 for cohesive Bonding by soldering to the tool main body 1 are thus formed on the connecting portion 30.
- the main cutting edge 13 and the adjoining areas of the cutting face 11 and the main relief face 12 are formed on the working area 20, as well as areas of the side edges 16 of the tool cutting body 10 near the main cutting edge 13.
- the working area 20 of the tool-cutting body 10 is made of a
- Expansion coefficient ⁇ is formed, which is smaller than 4 * 10 "6 K 1.
- the thermal expansion coefficient ⁇ is less than 3.7 * 10 " 6 K.
- the silicon-containing ceramic is preferably formed in the embodiment, for example by S13N4 or a SiAlON. It can be formed in particular by a non-oxidic ceramic such as S13N4.
- the attachment region 30 is formed of a material that has a
- the connecting region 30 has thermal expansion coefficient ⁇ , which is indeed greater than the thermal expansion coefficient ⁇ of the silicon-containing ceramic, but differs by less than 2 * 10 -6 K ' 1 from the thermal expansion coefficient ⁇ of the silicon-containing ceramic.
- the connecting region 30 has a coefficient of thermal expansion in the range of 4 * 10 -6 K -1 to 6 * 10 "6 K '1.
- the thermal expansion coefficient of the attachment region 30 may be in the range of 4.5 * 10 -6 K -1 to 5.5 * 10 * K * 1 .
- the connection region 30 is formed in the embodiment of a WC-based cemented carbide, a molybdenum-based material or a tungsten-based material.
- connection region 30 of a WC-based hard metal the thermal expansion coefficient can be adjusted in a targeted manner over the amount of metallic binder in a simple manner.
- the work area 20 is integrally connected to the connection region 30, so that the tool cutting body 10 is formed as a whole joined cohesively.
- the working region 20 and the connection region 30 are preferably connected to one another in a material-locking manner over their entire contact surface. As can be seen in Figs. 3 and 4, the contact surface over which the working area 20 and the
- Connection region 30 are materially connected to each other, at least two mutually non-parallel surface regions 21a and 21b.
- the contact surface between the working region 20 and the attachment region 30 extends in an overall curved manner, so that the non-parallel surface regions 21a and 21b are parts of an overall coherent, curved contact surface.
- a first surface region 21a of the two non-parallel surface regions is located on a side of the working region 20 facing away from the main relief surface 12.
- a second surface region 21b of the two non-parallel surface regions is arranged on one side of the working region 20, which faces away from the rake face 11. In this way it is achieved that the working area 20 at least two sides of the
- Connection area 30 is surrounded, so that a good support of the
- Working area 20 is given to the connection region 30 both opposite to the clamping surface 11 forces acting as well as against substantially acting in a direction perpendicular to the main surface 12 forces. Furthermore, in this way, in the tool 100 between the working area 20 of the silicon-containing ceramic and the
- Tool body 1 made of steel everywhere the connection area 30, so no direct contact area between the working area 20 and the
- Tool body 1 is given.
- the working area 20 and the connection area 30 are above a solder with a liquidus temperature in the range of 750 ° C to 1050 ° C, preferably in one
- the working area 20 can be connected to the connection area 30 via an active solder, in order to achieve a reliable cohesive connection of the silicon-containing area To reach ceramics.
- the silicon-containing ceramic of the working area 20 may also be in a first step in the area of
- connection area 30 then connected by means of a conventional solder with the connection area 30.
- the ceramic of the working area 20 and the material of the connection area 30 hold such high temperatures, which for the steel of the
- Tool body 1 would be detrimental, without problems and it can also be a reliable solder joint to the basically difficult solderable silicon-containing ceramic of the working area 20 are formed.
- connection of a solder with such a high liquidus temperature also has the advantage that the tool-cutting body 10, in which the working area 20 and the connection region 30 are materially connected to each other in a simple manner with conventional soldering machines at a temperature below 720 ° C means eg an Ag-Cu-based solder can be materially connected to the tool body 1 made of steel without the properties of the material of the tool body 1 disadvantageous
- standardized tool-cutting body 10 can be used in combination with a plurality of different tool body 1.
- the coefficient of thermal expansion of the connection region 30 can preferably be selected or set such that the difference in the coefficient of thermal expansion ⁇ x between the tool body 1 and the connection region 30 is more than twice as large
- Expansion coefficients between the work area 20 and the Connection area 30 is low. This is particularly advantageous with regard to the rather critical cohesive joint between the working area 20 of the silicon-containing ceramic and the connection area 30
- connection region 30 and the tool base body 1 made of steel are considerably less problematic due to the good solderability of the material of the connection region 30, so that a higher difference in the coefficient of thermal expansion is acceptable there as well, in particular the relatively large thermal expansion coefficient of conventional tool steel used in the Range from about 12 * 10 -6 K 1 to 14 * 10 "6 K " 1 .
- WC-based hard metal as the material for the connection region 30 are characterized by the relatively high
- FIG. 5 A first modification of the tool cutting body 10 according to the first embodiment is shown in FIG. The apparent in Fig. 5 tool cutting body 10 according to the first
- the second modification shown in FIG. 6 differs from the first modification shown in FIG. 5 only in the embodiment of FIG.
- the non-parallel surface areas 21a and 21b are not considered to be parts of an overall contiguous, curved one
- a first surface area 21a is located on a side of the working area 20 remote from the main relief surface 12, and a second surface area 21b of the two non-parallel surface areas is on one side
- Work area 20 is arranged, which faces away from the rake face 11. Also, in the second modification, the rake face 11 may further with a
- Spanleitcut be 18, as described in relation to the first embodiment.
- the third modification shown in FIG. 7 differs from the second modification described above only in that the first
- a chip breaker 18 can be formed in the rake face 11.
- the fourth modification shown in FIG. 8 differs from the second modification described above, which is illustrated in FIG. 6, only in that a chip-guiding step 18 formed as a recess bounded on all sides is formed in the rake face 11.
- This chip breaker 18 may be e.g. also be provided with other three-dimensional structures, especially in the depression.
- an embodiment of the non-parallel surface portions 21a and 21b serving as a contact surface is shown as in the second modification, configurations of the contact surface corresponding to those in FIGS. 5 and 7 are again possible.
- the fifth modification shown in FIG. 9 differs from the second modification shown in FIG. 6 only in the embodiment of FIG.
- connection region 30 Span lake matteren area of the connection region 30.
- the connection region 30 is so with increasing distance from the
- Main cutting edge 13 is formed tapered, that a concave profile of the surface of the connection region 30 is formed on the chip surface side. This embodiment enables a reduction of the material of
- connection region 30 also in the fifth modification, a chip-conducting step 18 can additionally be formed in the material of the working region 20.
- a configuration of the non-parallel surface portions 21a and 21b serving as a contact surface is the same as that of the second embodiment Variation is again shown in Fig. 5 and Fig. 7 corresponding embodiments of the contact surface are possible.
- a sixth modification of the tool-cutting body 10 is shown schematically in FIG.
- the tool cutting body 10 according to the sixth modification differs only in the embodiment of
- the contact surface in the sixth modification is formed as a generally curved surface, e.g. can also have a constant radius.
- the surface regions 21a and 21b which are not parallel to one another are thus parts of an overall coherent, curved contact surface.
- a seventh modification of the first embodiment is shown schematically in Figs. 11a) and 1b).
- the seventh modification the eighth modification
- Tool cutting body 10 in turn in the region of the rake face 11, a chip breaker 18, which is formed as a recess.
- the recess of the chip breaker 18 is not only in the material of
- Workspace 20 is formed, but extends further into the material of the connection region 30, so that the tool-cutting body 10th
- the contact surface via which the working region 20 and the connection region 30 are integrally connected to one another, can be formed by the shape, for example, as in the first embodiment or one of its modifications.
- a second embodiment of a tool 200 with a tool cutting body 210 will be described below with reference to FIGS. 12 to 14.
- the description of the second embodiment is based on the above description of the first embodiment, and the same reference numerals are used for corresponding components.
- the tool 200 according to the second embodiment has a
- Tool base 201 made of steel, on which a plurality of tool cutting bodies 210 is arranged.
- the tool body 201 is a cutter carrier of a wood cutter. According to a modification, the
- Tool body 201 but e.g. also be formed by a cutter support for a drill or for a cutter for another material or the like and the tool-cutting body 210 may be formed accordingly.
- the tool cutting bodies 210 are embodied as corresponding milling cutters whose more detailed features are described in more detail below.
- the steel tool body 201 has a plurality of flutes on its outer periphery
- the tool cutting body 210 are arranged in a conventional manner such that the rake face 11 of the respective recess 202
- the respective tool cutting body 210 is on its rear side 14 facing away from the chip surface 11 and on its main surface 12
- Tool body 201 made of steel formed seat.
- the tool-cutting body 10 is in turn with a solder with a
- the tool cutting body 210 has a slightly different shape than the above-described tool cutter 10 according to the first embodiment in the second embodiment, on the other hand, it also has a working region 20 made of a silicon-containing ceramic and a bonding region 30 of one WC-based hard metal, a Mo base material or a W base material, which are materially connected to one another at at least two non-parallel surface regions 21a, 21b. Since the materials of the work area 20 and the bonding area 30 correspond to those in the first embodiment, and the bonded joint between the work area 20 and the bonding area 30 is formed as in the first embodiment, their re-description will not be repeated in detail.
- the working area 20 forms the area of the tool cutting body 210, which in machining mainly contacts the material of the workpiece to be machined.
- An effets Super 30 forms the region of the tool-cutting body 210, via which the tool-cutting body 210 cohesively with the
- Tool body 201 is made of steel.
- the inner side 15 facing away from the main free surface 12 and the rear side 14 facing away from the rake face 11, which in each case are joining surfaces 19 for bonding by soldering to the tool main body 201, are at the connection region 30 formed.
- the main cutting edge 13 and the adjoining areas of the rake face 11 and the main relief face 12 are formed on the working area 20.
- the work area 20 is integrally connected to the connection area 30, so that the tool cutting body 210 is formed as a whole joined cohesively.
- the working area 20 and the connection region 30 are preferably connected to one another in a material-locking manner over their entire contact surface.
- the contact surface over which the working region 20 and the connection region 30 are connected to one another in a material-bonded manner has at least two surface regions 21a and 21b which are not parallel to one another.
- the contact surface between the working region 20 and the connection region 30 extends as a whole curved, so that the non-parallel to each other
- Surface regions 21a and 21b are parts of an overall contiguous, curved contact surface.
- a first surface region 21a of the two non-parallel surface regions is located on a side of the working region 20 facing away from the main relief surface 12.
- a second surface region 21b of the two non-parallel surface regions is arranged on one side of the working region 20, which faces away from the rake face 11 is. In this way it is achieved that the work area 20
- connection region 30 is surrounded, so that a good support of the working area 20 is given to the connection region 30 both opposite to the clamping surface 11 forces acting as well as against substantially acting in a direction perpendicular to the main surface 12 forces. Furthermore, in this way is also in the
- Tool body 201 made of steel everywhere the connection area 30, so no direct contact area between the working area 20 and the
- Tool body 201 is given. As can be seen in FIGS. 12 to 14, in the illustrated second embodiment the working area 20 with the main cutting edge 13 extends along the entire lateral edge of the tool cutting body 210, so that a very long main cutting edge 13 is formed overall.
- FIG. 1 A first modification of the tool cutting body 210 according to the second embodiment is shown in FIG.
- the working area 20 does not extend along the entire lateral edge of the tool cutting body 210, but extends only to a front end, which forms an axial free end in the use of the tool 200 and ends on the other side in front of the other front end of the connection region 30 and is partially enclosed by this. In this way, the material of the working area 20 can be reduced and, moreover, an axial support of the working area 20 via the connection area 30 is also made possible.
- FIG. 16 A second modification of the second embodiment is shown in FIG. 16, and a third modification of the second embodiment is shown in FIG.
- the tool cutting body 210 according to the second modification
- the tool cutting body 210 according to the third modification differs from the tool cutting body 210 according to the first modification only in the configuration of this contact surface, so that only this difference will be explained in more detail.
- the non-parallel surface portions 21a and 21b are not formed as parts of a generally contiguous curved contact surface, but as separate surfaces at an obtuse angle to each other. Again, however, a first surface area 21a is located on a side of the working area 20 facing away from the main free area 12 and a second surface area 21b of the two non-parallel areas
- a chip breaker 18 may additionally be incorporated in the rake face 11.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
L'invention concerne un corps de coupe d'outil (10) destiné à être soudé à un corps de base d'outil (1) composé d'acier. Le corps de coupe d'outil (10) présente une partie travail (20) composée de céramique contenant du silicium et une partie liaison (30) composée d'un métal dur à base de WC, d'un matériau de base Mo ou d'un matériau de base W. La partie travail (20) et la partie liaison (30) sont assemblées l'une à l'autre par liaison de matière au niveau d'au moins deux zones de surface (21a, 21b) de la céramique non parallèles l'une à l'autre. La partie liaison (30) présente au moins une surface de jonction (19) pour l'assemblage par liaison de matière par soudage à un corps de base d'outil (10).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATGM219/2016U AT15546U1 (de) | 2016-09-19 | 2016-09-19 | Werkzeug-Schneidkörper, Werkzeug und Verfahren zu dessen Herstellung |
ATGM219/2016 | 2016-09-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2018050271A2 true WO2018050271A2 (fr) | 2018-03-22 |
WO2018050271A3 WO2018050271A3 (fr) | 2018-05-11 |
Family
ID=60628609
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2017/001054 WO2018050271A2 (fr) | 2016-09-19 | 2017-09-06 | Corps de coupe d'outil, outil et procédé de fabrication dudit outil |
Country Status (2)
Country | Link |
---|---|
AT (1) | AT15546U1 (fr) |
WO (1) | WO2018050271A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111531239A (zh) * | 2020-04-30 | 2020-08-14 | 重庆派斯克刀具制造股份有限公司 | 刨刀用高频钎焊及热处理工艺 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT241233B (de) * | 1963-09-02 | 1965-07-12 | Plansee Metallwerk | Werkzeug mit aufgelöteter Schneidplatte aus Hartmetall |
US6883412B1 (en) * | 1998-12-29 | 2005-04-26 | Sheffield Saw & Tool Co., Inc. | Method of fabricating circular saw blades with cutting teeth composed of ultrahard tool material |
US7592077B2 (en) * | 2003-06-17 | 2009-09-22 | Kennametal Inc. | Coated cutting tool with brazed-in superhard blank |
US7435377B2 (en) * | 2005-08-09 | 2008-10-14 | Adico, Asia Polydiamond Company, Ltd. | Weldable ultrahard materials and associated methods of manufacture |
AT12790U1 (de) * | 2011-08-04 | 2012-11-15 | Ceratizit Luxembourg S Ar L | Hartmaterial-sägezahn |
US20130167451A1 (en) * | 2011-12-29 | 2013-07-04 | Diamond Innovations, Inc. | Cutter assembly with at least one island and a method of manufacturing a cutter assembly |
-
2016
- 2016-09-19 AT ATGM219/2016U patent/AT15546U1/de not_active IP Right Cessation
-
2017
- 2017-09-06 WO PCT/EP2017/001054 patent/WO2018050271A2/fr active Application Filing
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111531239A (zh) * | 2020-04-30 | 2020-08-14 | 重庆派斯克刀具制造股份有限公司 | 刨刀用高频钎焊及热处理工艺 |
Also Published As
Publication number | Publication date |
---|---|
AT15546U1 (de) | 2017-12-15 |
WO2018050271A3 (fr) | 2018-05-11 |
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