WO2018045972A1 - Plastic optical fiber, preparation method therefor and preparation device thereof - Google Patents

Plastic optical fiber, preparation method therefor and preparation device thereof Download PDF

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Publication number
WO2018045972A1
WO2018045972A1 PCT/CN2017/100771 CN2017100771W WO2018045972A1 WO 2018045972 A1 WO2018045972 A1 WO 2018045972A1 CN 2017100771 W CN2017100771 W CN 2017100771W WO 2018045972 A1 WO2018045972 A1 WO 2018045972A1
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raw material
pmma
fluororesin
branch flow
optical fiber
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PCT/CN2017/100771
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French (fr)
Chinese (zh)
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陈明
胡卫明
葛玉祥
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深圳市圣诺光电科技有限公司
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Publication of WO2018045972A1 publication Critical patent/WO2018045972A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154Coating solid articles, i.e. non-hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies
    • B29C48/304Extrusion nozzles or dies specially adapted for bringing together components, e.g. melts within the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/49Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using two or more extruders to feed one die or nozzle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/905Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using wet calibration, i.e. in a quenching tank
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92923Calibration, after-treatment or cooling zone

Definitions

  • the present application relates to the field of optical fibers, and in particular, to a method for preparing a plastic optical fiber, a plastic optical fiber prepared by using the preparation method, and a device for preparing a plastic optical fiber.
  • optical fiber communication Although the development history of optical fiber communication is only two or three decades, due to its unparalleled superior performance, with the rapid development of optical communication industry, it has become the most important transmission medium in modern communication networks, building a modern social information highway. And go deep into life and work today and tomorrow. It can be summed up in the simplest sentence: there is no network without fiber, no data communication, and there is no modern technology. Therefore, modern life is inseparable from network and communication.
  • Optical fiber is a shorthand for optical fiber, which consists of a core and a cladding. According to different fiber core materials, it can be divided into quartz (glass) fiber and plastic fiber. Quartz fiber is a tool that uses light to achieve light transmission through the principle of total reflection in fibers made of glass.
  • the fiber core is generally tens of micrometers or a few micrometers, which is thinner than a hairline; the outer layer of the fiber is called a cladding layer, and the function of the cladding layer is to function as a total reflection to ensure that the light wave is continuously reflected in the optical fiber and transmitted.
  • glass material is the main material for making optical fibers, it is an electrical insulator, so there is no need to worry about grounding protection.
  • quartz fiber core is very thin, the connection requirements are strict, and only professional personnel can connect; and the fiber core is made of glass, which is very fragile and has poor anti-vibration performance, and the application industry and the scene are limited. Therefore, it is a general trend for plastic optical fibers to replace quartz fibers in these restricted industries and scenarios.
  • plastic optical fiber An optical fiber whose optical fiber core is made of plastic fiber is called a plastic optical fiber.
  • One of the most commonly used plastic optical fibers for communication is PMMA communication plastic optical fiber. It has become a new type of network transmission medium. Because plastic fiber is light, soft, vibration resistant and flexible, and has excellent tensile strength, Durability and large diameter of the fiber core (compared to the glass fiber core) make it easy to connect light to devices, light sources, detectors, etc., and non-professionals can handle these operations.
  • PMMA communication plastic optical fiber is an important research and application field of short-distance communication. At the beginning of this century, China has carried out many research work on plastic optical fiber, such as communication distance problem, communication network reliability problem, communication network security problem, network. Transmission rate and industrial production issues.
  • the PMMA plastic optical fiber is mainly composed of two parts: the central part is a fiber core (Core); the outer part is a fiber cladding (Clad).
  • the plastic optical fiber with a diameter of 1mm has a core diameter of 975um ⁇ 10um and a cladding diameter of 1mm.
  • the main parameters of the commonly used 1mm diameter plastic fiber are as follows:
  • the attenuation value of PMMA communication plastic optical fiber is generally expected to be ⁇ 200dB/km.
  • the data transmission rate can reach 100Mb/s ⁇ 100m or more.
  • the plastic optical fiber not only has the optical transmission characteristics of the quartz optical fiber, but also has a series of advantages such as light and soft, flexural resistance, high impact strength, low price, anti-irradiation, easy processing, and large diameter. It is very popular. Among them, the large diameter is usually 1 to 3 mm to increase the light receiving angle and expand the range of use. In addition, the diameter of the plastic optical fiber core is about 1 mm, which is about 100 times larger than that of the quartz optical fiber core, and the connection between the optical fibers and the personal terminal. The connection of the device is very easy. Plastic light The fiber installation cost is very low, and it is very convenient to install with a very simple alignment plug. Plastic optical fiber can be widely used in communication, control, network, lighting, and the need for anti-interference, anti-static, anti-magnetic, fire, lightning and other specific places.
  • plastic optical fiber has the advantages of light weight, good toughness, easy interface, low comprehensive cost and low light source, it has been widely recognized by the industry, which makes it one of the application technologies in broadband access networks.
  • plastic optical fiber As an ideal transmission medium for short-distance communication networks, plastic optical fiber will be home intelligent, office automation and industrial control network in the future. It has an important position in data transmission in on-board communication networks, military communication networks and multimedia devices.
  • plastic optical fiber Through plastic optical fiber, it can realize the networking of smart home, achieve home automation and remote control management, and improve the quality of life; for example, smart home includes home PC, HDTV, telephone, digital imaging equipment, home security equipment, air conditioner, refrigerator, sound system Kitchen appliances, etc.; through the plastic optical fiber, the networking of office equipment can be realized, the data between office equipment can be transmitted at high speed, and the information can be kept secret.
  • the transmission within 100 meters can be realized with PMMA plastic optical fiber; the transmission within 150M 50m can be realized by PMMA plastic optical fiber with small numerical aperture.
  • the standards of the plastic optical fiber industry at home and abroad are divided into two grade parameter values for the attenuation of the communication plastic fiber, which are ⁇ 180dB/km and ⁇ 300dB/km.
  • the industry's tacit understanding has formed a consensus that only plastic optical fibers with attenuation less than 200dB/km can be used in the field of communications. At present, only foreign countries can industrially produce communication plastic optical fibers with attenuation values ⁇ 180dB/km.
  • the prior art is a trial production of a plastic optical fiber production line using a single-core extrusion die.
  • This kind of life The production method is to produce only one plastic optical fiber per production line. Its characteristics are simple and easy to operate, the power requirements of the equipment are small, the production process control is relatively easy, and the production mold is relatively easy to manufacture.
  • After trial and error although plastic optical fibers can be produced, it is difficult to achieve high performance requirements. It is still difficult to produce plastic optical fibers with attenuation less than 200 dB/km, and the quality is unstable.
  • the wire drawing process used is by setting the indoor ambient temperature. The products produced by this production method and process method are difficult to meet the communication application requirements of high-end customers. This method can be called a single core coextrusion method.
  • NA numerical aperture
  • the single-core coextrusion method is a production method using a single-core co-extrusion technique and an air-setting technique. After repeated trial production, it is found that there will be some problems in the single-core production method, which must be solved.
  • the thickness is generally only 10 um to 15 um, and its function is to continuously reflect the light propagating in the optical fiber core back into the optical fiber core to prevent light leakage, especially It is the quality state of the interface of the core layer between the fluoroplastic and the PMMA, which directly affects the performance of the fiber attenuation.
  • the quality of the interface is affected by the co-extrusion process during production. The parameters such as time, temperature, ratio, speed and material properties of the co-extrusion process directly affect the state of the interface.
  • the production capacity of different single-core plastic optical fiber production lines depends on the processing capacity of the PMMA extrusion screw. This processing capacity is affected by factors such as the area of the screw heating the screw, the number of revolutions of the screw, the physical size of the screw, and the characteristics of the extruded material. Therefore, after repeated adjustment and testing, an extrusion line can find an optimal extrusion state and determine the optimal extrusion speed, which ultimately determines the daily production capacity of the production line. For example, in the single-core co-extrusion production method, PMMA and fluorine raw materials are extruded through a plastic optical fiber die with a diameter of 1 mm, and the production speed is 1 meter per second, which is the optimum extrusion speed.
  • the thickness of the fluororesin is insufficient or uneven, resulting in poor toughness of the plastic optical fiber, and is not suitable for the requirements of the application site.
  • the optical fiber is prone to breakage or cracking and affects the quality of communication.
  • the PMMA material must have a longer residence time in the screw due to the decrease in the extrusion amount, and the temperature of the material will deviate excessively due to excessive heating.
  • the effective control range makes the material thermal reaction time too long, and the fiber quality decreases.
  • the raw material extruder production capacity can be reduced to solve the problem of material fluidity matching.
  • the first method is to reduce the PMMA and fluorine material extrusion equipment in proportion, and the extrusion speed per unit time decreases at the same time, while the mold does not change. At this time, the relative extrusion amount of the fluorine extrusion port of the mold is decreased to be equal to the disguised phase, so that the problem of poor fluorine fluidity can be solved.
  • This method will have a new problem, that is, if the fluorine extrusion speed is correspondingly reduced, the size of the fluorine extrusion screw should be reduced. If the fluororesin raw material is made of a grain material, the crystal shape is mostly 2 ⁇ 3 mm, and the existing one.
  • the fluorine extrusion screw is changed to small, and the fluorine material is difficult to be fed into the spiral space of the screw; if the powder material is used, it is found through experiments that the material has poor continuity in the screw operation. This directly affects the feeding process, which limits the reduction in the physical size of the screw, which makes it difficult to reduce the extrusion speed of the fluororesin. Therefore, this method is difficult to solve this problem.
  • the second method is to reduce the size of the PMMA extrusion equipment and reduce the extrusion speed, while reducing the rotation speed of the fluororesin extruder without reducing the size, thereby achieving the purpose of simultaneously reducing the extrusion speed of the fluororesin. Since the extrusion amount of the cladding material is only 0.09 to 0.1 g/s, which is already small, the rotation speed of the fluorine extruder is already low, and the rotation speed can no longer be lowered.
  • Method 1 and Method 2 are not suitable for scale production and affect product quality.
  • the single-core production method uses plastic optical fibers to complete the shaping process directly in the indoor space after extrusion at the die.
  • the temperature is higher, mostly more than one hundred degrees.
  • the temperature is different; while the indoor air temperature is generally below 40 degrees, and extrusion
  • the instantaneous fiber temperature difference is very large, so that the temperature of the fiber near the die is relatively high, and the temperature of the fiber is gradually decreased after leaving the die due to the ambient temperature, resulting in a large difference in the temperature of the plastic fiber along the fiber exit direction.
  • the condensation state is different, but it is affected by the same tensile force of the shaping process, which has a great influence on the material shape of the fiber material, so that the results of the fiber drawing and setting are easily different, and the produced fiber has poor consistency.
  • stretching and setting in the ambient air immediately after extrusion the degree of purification, humidity, fluidity and other factors in the air have an impact on the shaping process.
  • This type of stereotype is not suitable for producing high-performance, high-quality industrial plastic optical fiber products.
  • the single-core extrusion production method is difficult to solve the problem of fluidity mismatch and air setting of the fiber-clad fluororesin material, resulting in unstable optical fiber production quality, uneven cladding thickness, poor fiber toughness or optical fiber.
  • the attenuation is large and cannot meet the requirements of the product standard.
  • the technical problem to be solved by the present application is to provide a new plastic optical fiber, a preparation method thereof and a preparation device.
  • a method for preparing a plastic optical fiber comprising the steps of: coordinating the fluidity of the fluororesin raw material with the fluidity of the PMMA raw material; and matching each mixed branch flow channel of the plurality of mixed branch flow channels A fluororesin raw material and a PMMA raw material.
  • each mixed branch flow channel of the plurality of mixed branch flow channels collectively matches the extruded fluororesin After the raw material and the PMMA raw material, the following steps are also performed: stretching and setting in a constant temperature oil medium.
  • a plurality of optical fibers are stretched and shaped in a constant temperature oil medium.
  • the following step is also performed: fiber drawing.
  • multiple sets of fiber drawing For example, multiple sets of fiber drawing.
  • the following steps are also performed: fiber collection; for example, multi-unit co-fibre.
  • a plurality of sets of fiber drawing can be realized by a wire drawing unit.
  • the flow path temperature control is also performed.
  • the flow channel temperature control comprises separately obtaining temperature corresponding parameters of the fluid materials in each flow channel, and separately performing temperature control to change the temperature of the fluid material in each flow channel.
  • the method is prior to matching the extruded fluororesin raw material and the PMMA raw material, the method The method further includes the steps of: inputting the fluororesin raw material and the PMMA raw material into a plurality of branch flow passages respectively, and continuing to coordinate the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material.
  • a preparation device for a plastic optical fiber comprising a co-extrusion die, a PMMA extruder, and a fluororesin extruder; the PMMA extruder and the fluororesin extruder are respectively connected a co-extrusion die for coordinating the fluidity of a fluororesin raw material with the fluidity of a PMMA raw material by the co-extrusion die; the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin raw material and the PMMA raw material .
  • the preparation device further comprises a zoned shaped fuel tank for tensile setting in a constant temperature oil medium.
  • the zoned shaped fuel tank is provided with a fully enclosed thermostatic zone.
  • the zoned shaped fuel tank is a fully enclosed zoned shaped fuel tank.
  • the fully enclosed zone shaped fuel tank is provided with a plurality of relatively independent zones, each of said The partitions respectively set the partition independent temperature control system; for example, the fully enclosed partition shaped fuel tanks are provided with a plurality of relatively independent partition tanks, and each of the partition tanks is provided with a partition independent temperature control system; wherein each partition tank is independent Temperature control is also independent.
  • the runners are no longer split, and after the multi-core fibers are extruded, they pass through each of the partition tanks.
  • the preparation device further comprises a tank thermostat system for controlling the temperature of the zoned set tank.
  • the preparation device has a relatively decreasing temperature in each of the fully enclosed thermostatic zones along the fiber exiting direction, and the temperature of the first fully enclosed thermostatic zone is 1/2 to 2/3 of the die extrusion temperature. The other order is decremented until the temperature of the final fully enclosed thermostat zone is set to ambient temperature.
  • the preparation device further comprises a flow channel independent temperature control system for respectively acquiring temperature corresponding parameters of the fluid materials in the respective flow channels of the co-extrusion die, and respectively performing temperature control to change or maintain the fluid materials in the flow channels. temperature.
  • the partition sizing tank is provided with a plurality of fully enclosed constant temperature zones; the preparation device further comprises a partition independent temperature control system for respectively acquiring temperature corresponding parameters of the oil medium in each of the fully enclosed thermostatic zones, and separately performing The temperature is controlled to constant the temperature of the oil medium in each of the fully enclosed thermostat zones.
  • the co-extrusion die is further provided with a plurality of branch flow channel groups, each branch flow channel group includes a PMMA core branch flow channel, a fluorine resin cladding branch flow channel, and a mixed branch flow channel;
  • An output end of the PMMA core branch flow channel and an output end of the fluororesin clathing flow channel are respectively connected to an input end of the mixed branch flow channel, and an output end of the mixed branch flow channel is matched with an extrusion station
  • the fluororesin raw material and the PMMA raw material are described.
  • a further technical solution of the present application is as follows: A plastic optical fiber obtained by any of the above preparation methods.
  • the present invention produces a plastic optical fiber by a plurality of core co-extrusion methods, which helps to solve the problem of fluidity mismatch and air shaping of the fiber cladding fluororesin raw material, and can improve the stability of the optical fiber production quality, and realizes
  • the cladding thickness is relatively uniform, the fiber toughness is good, and the fiber is good.
  • the effect of small attenuation is high and has high market application value.
  • FIG. 1 is a schematic diagram of a production process of an embodiment of the present application.
  • FIG. 2 is a schematic structural view of still another embodiment of the present application.
  • FIG. 3 is a schematic structural view of still another embodiment of the present application.
  • Plastic optical fiber can replace copper network cable, and achieve the effect and purpose of saving copper resources, energy saving and environmental protection.
  • Plastic optical fibers have expanded applications in many fields.
  • Large data cloud technologies such as communication networks, local office networks, and intelligent IoT networks can also be widely promoted and applied in control, power, smart cars, high-speed trains, medical and defense industries.
  • Because plastic optical fiber is not afraid of electromagnetic interference, and is not afraid of vibration, its characteristics and advantages are outstanding, so it is of great use in military and national defense undertakings.
  • the communication plastic optical fiber with attenuation of less than 180dB/km is currently only industrialized in Japan, and has not been industrialized in other countries and countries.
  • the military industry hopes that the high-performance communication plastic optical fiber will be localized as soon as possible and will be applied to China's national defense construction as soon as possible.
  • the purpose of the application is to overcome the mismatch problem caused by the difference in fluidity between the cladding material and the core material when the PMMA plastic optical fiber is produced by the single core extrusion method, and to achieve the adjustment cladding by the innovative multi-core extrusion method.
  • the fluidity is consistent with the fluidity of the core material. At the same time, it solves many problems of direct stretching and setting in the environmental space, and thus can produce high-performance PMMA communication plastic optical fiber.
  • An embodiment of the present application is a method for preparing a plastic optical fiber, comprising the steps of: coordinating the fluidity of a fluororesin raw material with the fluidity of a PMMA raw material; and matching each mixed branch flow path of the plurality of mixed branch flow channels
  • the fluororesin raw material and the PMMA raw material are extruded.
  • PMMA (polymethyl methacrylate) raw material is a core material
  • fluororesin raw material is a cladding material.
  • each mixed branch flow channel of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material and the PMMA raw material, comprising the steps of: outputting the PMMA raw material as a core, and outputting the fluororesin raw material as a cladding layer, The extrusion is matched together to form an optical fiber.
  • Another example is to jointly control the extrusion of the fluororesin raw material and the PMMA raw material, and also perform feedback control on the co-extrusion die, for example, temperature feedback control of the co-extrusion die; and, for example, temperature feedback control of each flow channel of the co-extrusion die
  • temperature feedback control is performed on each mixed branch flow path of the co-extrusion die.
  • Coordination of the fluidity of the fluororesin raw material with the fluidity of the PMMA raw material is used to coordinate the extrusion of the PMMA with the extrusion of the fluororesin raw material, which is the basis for the subsequent matching extrusion.
  • a plurality of mixed branch flow paths are Before each mixed branch flow channel is matched with the extruded fluororesin raw material and the PMMA raw material, the method further comprises the steps of: respectively inputting the fluororesin raw material and the PMMA raw material into a plurality of corresponding flow channels, for example, inputting the fluororesin raw material into the plurality of fluororesin raw materials; a flow path, and the PMMA raw material is input into a plurality of PMMA raw material flow channels; preferably, when the fluororesin raw material and the PMMA raw material are respectively input to the plurality of flow paths, the fluidity of the fluororesin raw material and the fluid
  • the fluororesin raw material and the PMMA raw material are respectively input.
  • Flow channel temperature control is also performed for multiple flow paths. For example, temperature control is performed separately for each of the flow paths.
  • a predetermined number of flow channels are used as one flow channel partition, or a plurality of flow paths at a preset position are used as one flow channel partition, and the temperature of the flow channel partition is separately performed. Control, so that temperature control can be simultaneously performed on several flow channels in one flow channel partition at the same time.
  • each mixed branch flow path of the plurality of mixed branch flow channels is matched with the extruded fluororesin raw material and the PMMA raw material
  • the following steps are performed: stretching and setting in the constant temperature oil medium .
  • a plurality of optical fibers are stretched and shaped in a constant temperature oil medium.
  • the following step is also performed: fiber drawing.
  • multiple sets of fiber drawing are also performed: fiber collection; for example, multi-unit co-fibre.
  • a plurality of sets of fiber drawing can be realized by a wire drawing unit.
  • the flow path temperature control comprises separately obtaining temperature corresponding parameters of the fluid material in each flow channel, and separately performing temperature control to change or maintain or constant the temperature of the fluid material in each flow channel.
  • the constant temperature of the fluid material in each flow channel, or the temperature of the fluid material in each flow channel is a relatively stable temperature concept, or can be understood as a relatively stable temperature region, so as to achieve relative stability.
  • the temperature environment for example, the temperature range is 50 to 60 degrees Celsius; for example, the temperature range is 90 to 95 degrees.
  • each mixed branch flow channel of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material and the PMMA raw material
  • a plurality of partitions are further disposed, and each partition includes a plurality of flow paths, and flow channel temperature control is performed in the partition;
  • each mixed branch flow path of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material with the PMMA raw material and/or each mixed branch flow path of the plurality of mixed branch flow paths to match the extruded fluororesin raw material and After the PMMA raw material, the flow channel temperature control is also performed; thus, the temperature control of several flow paths in one partition can be simultaneously performed, which simplifies the operation and is also advantageous for cost saving.
  • a further embodiment of the present application is as follows: a plastic optical fiber obtained by the preparation method described in any of the embodiments; or a preparation device prepared by using any of the embodiments.
  • Still another embodiment of the present application is as follows: a device for preparing a plastic optical fiber, comprising a co-extrusion die, a PMMA extruder, and a fluororesin extruder; wherein the PMMA extruder and the fluororesin extruder are respectively connected a co-extrusion die for coordinating the fluidity of a fluororesin raw material with the fluidity of a PMMA raw material by the co-extrusion die; the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin raw material and the PMMA raw material .
  • the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin raw material with the PMMA raw material to form an optical fiber
  • the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin
  • the raw material and the PMMA raw material are passed through a subsequent treatment process to form an optical fiber.
  • the co-extrusion die is provided with a co-extrusion die and a plurality of branch flow channels, wherein the branch flow channels include a PMMA core branch flow channel, a fluororesin cladding branch flow channel, and a mixed branch flow channel.
  • the plurality of branch flow channels include a plurality of PMMA core branch flow channels, a plurality of fluororesin cladding branch flow channels, and a plurality of mixed branch flow channels.
  • the co-extrusion die is provided with a plurality of co-extrusion die ports, and each co-extrusion die is used to jointly match the extruded fluororesin raw material and the PMMA raw material to form an optical fiber.
  • Forming an optical fiber for example, by a subsequent processing step; or, the co-extrusion die is provided with a plurality of the co-extrusion die, each of the co-extrusion die for jointly matching the extruded fluororesin raw material and the PMMA raw material to form
  • An optical fiber for example, forms a fiber by a subsequent processing procedure. So on and so forth.
  • a plastic optical fiber preparation apparatus includes a co-extrusion die, a PMMA extruder, and a fluororesin extruder; the PMMA extruder and the fluororesin extruder are respectively connected to the co-extrusion die;
  • the co-extrusion die is provided with a co-extrusion die and a plurality of branch flow channels, wherein the branch flow channel comprises a PMMA core branch flow channel, a fluororesin cladding branch flow channel and a mixed branch flow channel; the PMMA extruder respectively An input end of each of the PMMA core branch flow channels is connected, and the fluororesin extruder is respectively connected to an input end of each of the fluororesin cladding branch flow channels, and the input ends of each of the mixed branch flow channels respectively correspond to And connecting at least one output end of the PMMA core branch flow channel and at least one output end of the fluororesin branch flow channel; an output end of each of the mixed branch flow channels is disposed at the co-extrusion die.
  • the preparation device includes a co-extrusion die, a PMMA extruder, and a fluororesin extruder; the PMMA extruder and the fluororesin extruder are respectively connected to the co-extrusion die;
  • the co-extrusion die is provided with a co-extrusion die port and a plurality of branch flow channel groups;
  • each of the branch flow channel groups includes a PMMA core branch flow channel, a fluorine resin package a branch branch flow channel and a mixed branch flow channel; in each of the branch flow channel groups, an input end of the PMMA core branch flow channel is connected to the PMMA extruder, and the fluororesin cladding branch flow channel The input end is connected to the fluororesin extruder, the output end of the PMMA core branch flow channel and the output end of the fluororesin clathing branch flow channel are respectively connected to the input end of the mixed branch flow channel, through the An output end of the mixed branch flow channel is connected to the co-extrusion die to output an optical fiber, that is, an output end of the mixed branch flow channel outputs a PMMA core and a fluororesin cladding at the co-extrusion die, through the co-extrusion die Outputting the plastic optical fiber to be processed later, that is, to be processed by a subsequent step or process or device Or the output end of the mixed branch flow passage
  • the preparation device further comprises a zoned shaped fuel tank for feeding in the constant temperature oil medium Line stretching and shaping.
  • the zoned shaped fuel tank is provided with a fully enclosed thermostatic zone for achieving a constant temperature environment for tensile setting; preferably, the zoned shaped fuel tank is provided with a plurality of fully enclosed thermostatic zones; the preparation device further comprises a partition
  • An independent temperature control system is configured to separately obtain temperature corresponding parameters of the oil medium in each of the fully enclosed thermostatic zones, and separately perform temperature control to constant the temperature of the oil medium in each of the fully enclosed thermostatic zones.
  • the partition shaped fuel tank is provided with a plurality of fully enclosed constant temperature zones, and each fully enclosed constant temperature zone respectively corresponds to a partition independent temperature control system, and each of the partitioned independent temperature control systems is configured to obtain the corresponding full
  • the temperature of the oil medium in the thermostatic zone is closed and the temperature is controlled to constant the temperature of the oil medium in the fully enclosed thermostatic zone.
  • a plurality of partition oil tanks are disposed in the fully enclosed constant temperature zone, and the preparation device further comprises a partition independent temperature control system, configured to respectively acquire temperature corresponding parameters of the oil medium in each of the partition oil tanks, and respectively perform temperature control
  • the temperature of the oil medium in each of the zoned tanks is constant.
  • a multi-stage temperature zone is provided along the fiber exit direction, for example, the zone includes a zoned shaped fuel tank, a fully enclosed thermostatic zone or a zoned tank; for example, the preparation device is provided with a multi-stage zoned fuel tank or multiple stages along the fiber exit direction.
  • the preparation device sequentially sets a multi-stage zoned shaped fuel tank or a multi-stage fully enclosed constant temperature zone or a multi-stage zoned fuel tank along the fiber exit direction; for example, in a multi-stage temperature zone
  • the temperature sequence is decreasing, the temperature of the first temperature zone is 1/2 ⁇ 2/3 of the extrusion temperature of the co-extrusion die, and the other order is decreasing until the temperature of the end temperature zone is the ambient temperature; for example, along the fiber exit direction,
  • the zoned shaped fuel tank or each fully enclosed thermostatic zone or each zoned fuel tank is arranged side by side, that is, each stretched and shaped plastic optical fiber sequentially passes through each zoned shaped fuel tank or each fully enclosed constant temperature zone or each zoned fuel tank.
  • the zoned shaped fuel tank is a fully enclosed zoned fuel tank.
  • the fully enclosed partition shaped fuel tank is provided with a plurality of relatively independent partitions, that is, the fully enclosed constant temperature partition; each of the partitions is respectively provided with a partition independent temperature control system; for example, the fully enclosed partition shaped fuel tank is provided with a plurality of Relatively independent partition tanks, each of the partition tanks is provided with a partition independent temperature control system; wherein each partition tank is independent, and the temperature control is independent.
  • the runners are no longer split, and after the multi-core fibers are extruded, they pass through each of the partition tanks.
  • the preparation device further comprises a tank thermostat system for controlling the temperature of the zoned set tank.
  • the preparation device has a relatively decreasing temperature in each of the fully enclosed thermostatic zones along the fiber exiting direction, and the temperature of the first fully enclosed thermostatic zone is 1/2 to 2/3 of the die extrusion temperature. The other order is decremented until the temperature of the final fully enclosed thermostat zone is set to ambient temperature.
  • the preparation device further comprises a flow channel independent temperature control system for respectively acquiring temperature corresponding parameters of the fluid materials in the respective flow channels of the co-extrusion die, and separately performing temperature control to change or maintain or constant in each flow channel.
  • the temperature of the fluid material Preferably, each branch flow channel has an independent temperature controlled heating system.
  • the hybrid branch flow channel and/or the partition independent temperature control system further comprises a sensor for sensing temperature information, obtaining temperature, that is, temperature corresponding parameter, also called temperature data, or can be understood as a mixed branch flow channel and/or Or the temperature data of the partition; for example, the temperature corresponding parameter is correspondingly transmitted to the mold temperature control system or the partition temperature control system (ie, the partition constant temperature tank control group).
  • the sensor is a pressure type temperature sensor, or the sensor is a thermal temperature sensor.
  • the hybrid branch flow channel is also provided with a number of sensors including a plurality of pressure temperature sensors and/or several thermal temperature sensors.
  • the sensor of the hybrid branch flow channel is connected to an independent temperature control heating system of each branch flow channel in the corresponding branch flow channel group for independently controlling corresponding temperature information output by the sensor a temperature controlled heating system of each branch flow channel in the branch flow channel group.
  • a plastic optical fiber preparation apparatus is as shown in FIG. 3, which includes a co-extrusion die 300, a PMMA extruder 120, and a fluororesin extruder 220; for example, the preparation device further includes a PMMA raw material for input.
  • the PMMA extruder 120 and the fluororesin extruder 220 are respectively connected to the co-extrusion die 300 for passing the
  • the co-extrusion die coordinates the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material; the co-extrusion die 300 is provided with a co-extrusion die 310 for collectively matching the extruded fluororesin raw material with the PMMA raw material.
  • the output of the fat extruder coordinates the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material.
  • the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material are coordinated in the co-extrusion die, so that the coextrusion die is squeezed.
  • the fluidity of the fluororesin raw material matches the fluidity of the PMMA raw material, so that a high-quality plastic optical fiber can be obtained.
  • the PMMA raw material is input to the PMMA extruder 120 through the PMMA raw material inputter 110.
  • the PMMA extruder is provided with a first screw, for example, a PMMA raw material is extruded by a spiral extrusion method, for example, the PMMA raw material is introduced into the PMMA extruder.
  • the PMMA material for example, the PMMA extruder extrudes the PMMA raw material to the PMMA core total flow path;
  • the fluororesin raw material is input to the fluororesin extruder 220 through the fluororesin raw material input unit 210, for example, a fluororesin extruder is provided
  • the second screw is, for example, a fluororesin raw material extruded by a spiral extrusion method.
  • the fluororesin raw material is referred to as a fluororesin material after entering the fluororesin extruder; for example, the fluororesin extruder extrudes the fluororesin raw material to the fluororesin package.
  • the size, pitch and rotation speed of the first screw and the second screw are set according to the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material, so that the output fluororesin raw material and the PMMA raw material are kept constant. The ratio is so as to facilitate subsequent matching of the extruded fluororesin raw material with the PMMA raw material.
  • the co-extrusion die 300 has a co-extrusion die 310, and a plurality of fluororesin-clad branch flow channels 301, a PMMA core branch flow channel 302, a hybrid branch flow channel 303, a flow channel sensor 304, and a sensor are further disposed in the co-extrusion die 300.
  • the group information transmission line 305, the sensing data of the flow path sensor 304, such as temperature, temperature information or temperature-related information, is output to the mold temperature control system through the sensor group information transmission line 305; wherein the input end of each mixed branch flow path 303
  • the output end of the PMMA core branch flow channel 302 and the output end of the fluororesin cladding branch flow channel 301 are connected one by one.
  • the PMMA extruder is connected to the input end of each of the PMMA core branch flow passages 302 through the PMMA core total flow passage, and the fluororesin extruder passes through the fluororesin cladding total flow passage.
  • the input ends of the respective fluororesin cladding branch channels 301 are connected, respectively.
  • the co-extrusion die 300 is provided with a plurality of branch flow channel groups, and each of the branch flow channel groups includes a PMMA core branch flow channel 302, a fluorine resin cladding branch flow channel 301, and a mixed component.
  • an input end of the PMMA core branch flow channel 302 is connected to the PMMA extruder 120, for example, by the PMMA core total flow channel connecting the PMMA Exiting;
  • the input end of the fluororesin clad branch flow channel 301 is connected to the fluororesin extruder 220, for example, by the fluororesin cladding total flow channel to the fluororesin extruder;
  • the PMMA fiber An output end of the core branch flow path 302 and an output end of the fluororesin branch flow channel 301 are respectively connected to an input end of the mixed branch flow path 303, and an output end of the mixed branch flow path is matched with an extruded fluororesin
  • the raw material and the PMMA raw material are used to form an optical fiber, wherein the optical fiber is a plastic optical fiber, the core of the plastic optical fiber is PMMA, and the cladding of the plastic optical fiber is a fluororesin.
  • PMMA and the fluororesin can be used as the background art.
  • the material of the plastic optical fiber of the prior art single core extrusion die, the focus of the present application and its various embodiments is not on the material improvement of PMMA and fluororesin.
  • the preparation apparatus is further provided with a zoned shaped fuel tank for effecting temperature-controlled shaping of the optical fiber; preferably, as shown in FIG. 3, the co-extrusion die 300 is coupled to the zoned shaped fuel tank 400, for example, the co-extrusion die 300.
  • the partition shaping oil tank 400 is connected through the co-extrusion die 310, and the fixed-type circulating oil is provided in the partition-shaped fuel tank, and the exchange and circulation of the fixed-circulating oil is realized through the shaping circulation oil port 410; for example, the partition-shaped fuel tank is used to pass the shaping cycle The oil achieves temperature controlled shaping of the optical fiber.
  • the zoned shaped fuel tank is used to provide a constant temperature oil medium and to stretch and shape each fiber in a constant temperature oil medium; for example, the zoned shaped fuel tank is provided with several zones.
  • the zone sizing tank 400 is provided with at least one zone heater 420 corresponding to one of the zones for heating the zone in the zone sizing tank to set the constant temperature oil medium
  • the circulating oil maintains a preset constant temperature, wherein the preset constant temperature is set according to the production requirements of the plastic optical fiber, and can be adjusted according to actual production conditions.
  • the preparation apparatus is further provided with a wire drawing unit for performing fiber drawing after stretching and setting in a constant temperature oil medium.
  • the wire drawing unit is used to pull out a number of fibers at a time.
  • the zoned sizing tank 400 is coupled to the wire drawing unit 500 for drawing a plurality of fibers 600 at a time.
  • a zoned shaped fuel tank and a wire drawing machine The cooperation of the group realizes the extrusion of a plurality of optical fibers at a time, that is, the production mode of multi-core co-extrusion is realized.
  • the production process is as shown in FIG. 1.
  • the PMMA raw material is input to a PMMA extruder, the PMMA extruder is a PMMA material extruder, and the PMMA extruder is extruded with a PMMA raw material (ie, a PMMA material).
  • the fluororesin raw material is input to the fluororesin extruder, the fluororesin extruder is the fluororesin material extruder, and the fluororesin extruder extrudes the fluororesin raw material (ie, the fluororesin material) to the co-extrusion die
  • the co-extrusion die is matched with the extruded fluororesin raw material and the PMMA raw material at a plurality of extrusion ports, and is stretched and shaped by the partitioned constant temperature oil, for example, by partitioning the shaped fuel tank, performing stretching and setting in the constant temperature oil medium in the zoned shaping oil tank, and then entering Fiber drawing unit, fiber-optic packaging after drawing.
  • temperature sensing is performed in a co-extrusion mold to obtain induction data, that is, temperature-related information; for example, temperature sensing of temperature of a fluid material in each flow path inside the co-extrusion mold is induced to obtain sensing data, and, for example, inside a co-extrusion mold
  • the temperature of the fluid material in each mixed branch flow channel is temperature-sensed to obtain the sensing data, and the sensing data is transmitted to the flow channel temperature control unit group (ie, the mold temperature control system), and the flow channel temperature control unit group flows the co-extrusion mold according to the sensing data.
  • the temperature control of the channel is very important for the subsequent shaping and drawing processes, and can ensure the quality of the optical fiber is up to standard.
  • sizing temperature feedback control is also performed; for example, shaping temperature feedback control is also performed on the fully enclosed thermostatic zone 430 in the zoned sizing tank and/or the zoned sizing tank; for example
  • the co-extrusion die matches the extruded fluororesin raw material and the PMMA raw material at a plurality of extrusion ports, and when the partitioned constant temperature oil is stretched and shaped, the temperature sensor 421 sends the partition temperature information to the partitioned constant temperature tank control group (ie, the partition independent temperature control system 440).
  • the partition independent temperature control system 440 performs temperature control on the zoned shaped fuel tank or the fully enclosed thermostatic zone or the zoned shaped fuel tank or the zoned tank according to
  • the present application and its embodiments provide a method for preparing a plastic optical fiber and a preparation device thereof.
  • the production method can be understood as a multi-core co-extrusion drawing production method.
  • the multi-core co-extrusion method in the multi-core co-extrusion mode, the PMMA extruder and the fluororesin extruder are the same as the single-core coextrusion method, and the co-extrusion mold is changed from the single-core mold structure. It is a multi-core mold structure.
  • each branch flow channel has an independent temperature control heating system
  • the mixed branch flow channel is also equipped with a sensor, and the branch flow channel heating system is independently controlled by the output information of the sensor.
  • the co-extrusion die output port is changed from a single to N, and the fiber production mode is changed from a single root to a plurality of wires.
  • the two extruders are not changed, and the raw materials are kept in the extrusion process, and the optimum extrusion process is maintained to ensure that the raw materials entering the co-extrusion mold flow path are optimal in temperature and pressure. status.
  • the reforming cost can be reduced, and after the multi-core co-extrusion mold is used, the feeding state of the system does not change, the volume of the extruded material provided per unit time does not change, and it is easy to flexibly adjust according to experience. .
  • the extrusion speed of the raw material from each die is changed to 1/N, and the mold outlet of the fluororesin is changed from a single core to a multi-core N, that is, a single
  • the volume of the extrusion port is increased to N times, which will greatly improve the extrusion state of the fluorine material, so that the fluidity of the fluororesin raw material and the flowability of the PMMA raw material are more harmonious, so that the extrusion state is more matched, the fiber cladding and the core
  • the layer interface is ideal.
  • This multi-core production method makes it easy to achieve the refractive index requirements of raw materials.
  • PMMA is 1.492, and fluororesin raw materials are 1.40 to 1.42, which are common raw materials, so that no additional deployment is required, which reduces product cost.
  • the sensor in the branch flow channel temperature control heating system can adopt pressure type or other types of sensors, and the purpose is only to control the temperature of the fluid material in the flow channel by the information of the sensor, and to control the flow rate by changing the temperature of the fluid.
  • the purpose is to make the fluid outflow balance in each branch flow channel uniform during the multi-core extrusion process, and the produced fiber has stable physical properties and good consistency.
  • the plastic optical fiber After the plastic optical fiber is extruded, it is shaped in a fully enclosed constant temperature zone tank, and the whole process of the stretching and setting is carried out in a constant temperature oil medium.
  • the fully enclosed thermostatic zone shaped fuel tank is divided into a plurality of relatively independent fully enclosed thermostatic zones 430. Each zone has an independent temperature control system 440 that controls each individual zoned heater so that the temperatures of the different zones are constant at different temperature values.
  • the temperature in each thermostatic zone is relatively decremented, the first The partition temperature can be fixed at a die temperature or temperature value of 1/2 to 2/3, and the other is decremented until the final partition comes out and the ambient temperature is reached.
  • This process ensures that the temperature of the plastic fiber is the same at the same point in the same zone, and the tensile force results are the same, while ensuring that the air purification, humidity, fluidity and other factors have no effect on the shaping process. .
  • this method also solves the problem that the plastic optical fiber is cooled into the air of the environmental space immediately after being extruded from the high temperature state of the extrusion port, and the stress of the plastic optical fiber is generated under the sudden change of the large temperature.
  • the application and its various embodiments have the advantages of high production efficiency and good product quality.
  • the specific production test is described below. During the test, the continuous extrusion amount of 100 kg is maintained in a PMMA extruder for 24 hours, with an average of The extrusion amount per second is about 1.16g, the fluororesin extruder extrudes 8kg every 24 hours, and the average extrusion per second is about 0.093g.
  • the plastic fiber extrusion with a diameter of 1mm is produced by a six-core co-extrusion die. The extrusion speed of the die is 20cm/s, and the production capacity of the production line is about 10 to 120,000 meters. After trial production, the average attenuation value of the produced plastic optical fiber is between 167dB and 179dB per kilometer, which meets the requirements of high-quality communication plastic optical fiber.
  • the embodiment of the present application further includes the plastic optical fiber formed by combining the technical features of the above embodiments, the preparation method and the preparation device thereof, and the fiber cladding fluorine present in the single core extrusion production mode is solved.
  • the problem of mismatched fluidity of the resin raw materials and air shaping improves the stability of the optical fiber production quality, and achieves the effects of relatively uniform cladding thickness, good fiber toughness, and small fiber attenuation.

Abstract

A plastic optical fiber, a preparation method therefor and a preparation device thereof. The preparation method includes the following steps: coordinating the fluidity of a fluororesin raw material and the fluidity of a PMMA raw material, and jointly matching and extruding the fluororesin raw material and the PMMA raw material in a multi-core coextrusion die (310). Producing a plastic optical fiber by using a multi-core co-extrusion method can help solve the problems of fluidity mismatching and air setting of an optical fiber cladding layer fluororesin raw material, improve the stability of the quality of optical fiber production, and achieve effects such as a more cladding layer uniform thickness, better optical fiber toughness and reduced optical fiber attenuation.

Description

塑料光纤及其制备方法与制备装置Plastic optical fiber, preparation method and preparation device thereof 技术领域Technical field
本申请涉及光纤领域,尤其涉及的是,一种塑料光纤的制备方法、采用所述制备方法制备得到的塑料光纤、以及塑料光纤的制备装置。The present application relates to the field of optical fibers, and in particular, to a method for preparing a plastic optical fiber, a plastic optical fiber prepared by using the preparation method, and a device for preparing a plastic optical fiber.
背景技术Background technique
光纤通信的发展史虽然只有二、三十年,但由于它无比的优越性能,一直随着光通信产业的迅速发展,成为了现代化通信网络中最为重要的传输媒介,构建起现代社会信息高速公路,并深入到生活和工作中的今天与明天。可以用最简单的一句话概括:没有光纤就没有网络,没有数据通信,也就没有今天的技术现代化。因此,现代生活已离不开网络与通信。Although the development history of optical fiber communication is only two or three decades, due to its unparalleled superior performance, with the rapid development of optical communication industry, it has become the most important transmission medium in modern communication networks, building a modern social information highway. And go deep into life and work today and tomorrow. It can be summed up in the simplest sentence: there is no network without fiber, no data communication, and there is no modern technology. Therefore, modern life is inseparable from network and communication.
光纤是光导纤维的简写,光纤由纤芯和包层组成。根据光纤芯材料不同,可分为石英(玻璃)光纤和塑料光纤两种。石英光纤是一种利用光在玻璃制成的纤维中通过全反射原理而实现光传导的工具。光纤芯一般为几十微米或几微米,比一根头发丝还细;光纤外层称为包层,包层的作用就是起到全反射的作用,保证光波在光纤中不断地反射而传输下去,达到通信的目的。由于玻璃材料是制作光纤的主要材料,它是电气绝缘体,因而不需要担心接地保护问题。光波在光纤中传输,不会发生信息传播中的信息泄露现象。由于石英光纤芯很细,连接要求比较严格,只有专业的人员才能连接;而且光纤芯是由玻璃制成,很脆弱,抗震动性能较差,应用行业及场景受到一定的限制。因此,塑料光纤会在这些受限制的行业与场景来替代石英光纤已是大势所趋。Optical fiber is a shorthand for optical fiber, which consists of a core and a cladding. According to different fiber core materials, it can be divided into quartz (glass) fiber and plastic fiber. Quartz fiber is a tool that uses light to achieve light transmission through the principle of total reflection in fibers made of glass. The fiber core is generally tens of micrometers or a few micrometers, which is thinner than a hairline; the outer layer of the fiber is called a cladding layer, and the function of the cladding layer is to function as a total reflection to ensure that the light wave is continuously reflected in the optical fiber and transmitted. To achieve the purpose of communication. Since glass material is the main material for making optical fibers, it is an electrical insulator, so there is no need to worry about grounding protection. Light waves are transmitted in the optical fiber, and information leakage in information propagation does not occur. Since the quartz fiber core is very thin, the connection requirements are strict, and only professional personnel can connect; and the fiber core is made of glass, which is very fragile and has poor anti-vibration performance, and the application industry and the scene are limited. Therefore, it is a general trend for plastic optical fibers to replace quartz fibers in these restricted industries and scenarios.
光纤芯由塑料纤维制成的光纤,称之为塑料光纤。当前最常用的一种通信用塑料光纤为PMMA通信塑料光纤。它已成为一种新型的网络传输媒介。由于塑料光纤质轻、柔软、耐振动和易弯曲,且具有优异的拉伸强度、 耐用性和光纤芯直径大(与玻璃光纤芯比较)的特点,使其光传导能力大,与器件、光源、探测器等的连接变得容易和低成本,非专业人士也能胜任这些操作。An optical fiber whose optical fiber core is made of plastic fiber is called a plastic optical fiber. One of the most commonly used plastic optical fibers for communication is PMMA communication plastic optical fiber. It has become a new type of network transmission medium. Because plastic fiber is light, soft, vibration resistant and flexible, and has excellent tensile strength, Durability and large diameter of the fiber core (compared to the glass fiber core) make it easy to connect light to devices, light sources, detectors, etc., and non-professionals can handle these operations.
PMMA通信塑料光纤是短距离通信一个重要研究与应用领域,我国在本世纪初即已对塑料光纤进行了多项研究工作,比如通信距离问题、通信网络的可靠性问题,通信网络安全问题、网络传输速率以及产业化生产等问题。PMMA塑料光纤主要由两部分组成:中心部分为光纤芯(Core);外围部分为光纤包层(Clad)。PMMA communication plastic optical fiber is an important research and application field of short-distance communication. At the beginning of this century, China has carried out many research work on plastic optical fiber, such as communication distance problem, communication network reliability problem, communication network security problem, network. Transmission rate and industrial production issues. The PMMA plastic optical fiber is mainly composed of two parts: the central part is a fiber core (Core); the outer part is a fiber cladding (Clad).
根据工信部《YD/T 1447-2013通信用塑料光纤》标准规定,直径1mm的塑料光纤,其芯径为975um±10um,包层的直径为1mm。According to the standard of YD/T 1447-2013 Plastic Optical Fiber for Communication, the plastic optical fiber with a diameter of 1mm has a core diameter of 975um±10um and a cladding diameter of 1mm.
常用的直径1mm塑料光纤主要的参数如下:The main parameters of the commonly used 1mm diameter plastic fiber are as follows:
芯材料Core material PMMAPMMA PMMA折射率PMMA refractive index 1.4921.492
包层材料Cladding material 氟树脂Fluororesin 氟树脂折射率Fluororesin refractive index 1.406/1.411/1.461.406/1.411/1.46
数值孔径NANumerical aperture NA 0.50/0.485/0.30.50/0.485/0.3 最小弯曲半径Minimum bending radius ≤30mm≤30mm
PMMA通信塑料光纤的衰减值一般希望≤200dB/km。数据传输速率可达到100Mb/s×100m以上。The attenuation value of PMMA communication plastic optical fiber is generally expected to be ≤200dB/km. The data transmission rate can reach 100Mb/s×100m or more.
PMMA塑料光纤在传输过程中,光是通过芯材料并在芯材料与包层材料的界面,不断反射前进而到达接收端。由光源发出的光线通过光纤端面进入塑料光纤的纤芯部分,并在纤芯与包层交界处进行全反射,直至光纤另一端。由于芯材料的透光率一般只有92%~93%,材料对光有损耗,因此PMMA塑料光纤的传输距离一般不超过100m。During the transmission of PMMA plastic optical fiber, light passes through the core material and is continuously reflected and advanced to the receiving end at the interface between the core material and the cladding material. Light from the source enters the core portion of the plastic fiber through the fiber end face and is totally reflected at the junction of the core and the cladding until the other end of the fiber. Since the light transmittance of the core material is generally only 92% to 93%, the material has a loss of light, so the transmission distance of the PMMA plastic optical fiber generally does not exceed 100 m.
这种塑料光纤既有石英光纤的光传输特点,又具有轻而柔软、抗挠曲、抗冲击强度高、价格便宜、抗辐照、易加工、并能制成大直径等一系列优点,所以备受青睐。其中,大直径通常为1~3毫米,以增大受光角度,扩大使用范围,此外,塑料光纤芯直径约为1毫米,比石英光纤芯大100倍左右,光纤之间的连接及与个人终端装置的连接都十分容易。因此塑料光 纤安装费用很低,安装时采用十分简单的对准连接插头即可,十分方便。塑料光纤可广泛应用于通信、控制、网络、照明以及对防干扰、防静电、防磁、防火、防雷电等特定场所的需求。The plastic optical fiber not only has the optical transmission characteristics of the quartz optical fiber, but also has a series of advantages such as light and soft, flexural resistance, high impact strength, low price, anti-irradiation, easy processing, and large diameter. It is very popular. Among them, the large diameter is usually 1 to 3 mm to increase the light receiving angle and expand the range of use. In addition, the diameter of the plastic optical fiber core is about 1 mm, which is about 100 times larger than that of the quartz optical fiber core, and the connection between the optical fibers and the personal terminal. The connection of the device is very easy. Plastic light The fiber installation cost is very low, and it is very convenient to install with a very simple alignment plug. Plastic optical fiber can be widely used in communication, control, network, lighting, and the need for anti-interference, anti-static, anti-magnetic, fire, lightning and other specific places.
由于塑料光纤具有重量轻、韧性好、接口容易、综合成本低及光源便宜等优点,受到业界的广泛重视,使其有望成为宽带接入网中的应用技术之一。Because plastic optical fiber has the advantages of light weight, good toughness, easy interface, low comprehensive cost and low light source, it has been widely recognized by the industry, which makes it one of the application technologies in broadband access networks.
塑料光纤作为短距离通信网络的理想传输介质,在未来家庭智能化、办公自动化、工控网络化。车载机载通信网、军事通信网以及多媒体设备中的数据传输中具有重要的地位。As an ideal transmission medium for short-distance communication networks, plastic optical fiber will be home intelligent, office automation and industrial control network in the future. It has an important position in data transmission in on-board communication networks, military communication networks and multimedia devices.
通过塑料光纤,可实现智能家居的联网,达到家庭自动化和远程控制管理,提高生活质量;例如,智能家居包括家用PC、HDTV、电话、数字成象设备、家庭安全设备、空调、冰箱、音响系统、厨用电器等;通过塑料光纤,可实现办公设备的联网,办公设备之间数据即可高速传输,又可起到信息保密的作用。Through plastic optical fiber, it can realize the networking of smart home, achieve home automation and remote control management, and improve the quality of life; for example, smart home includes home PC, HDTV, telephone, digital imaging equipment, home security equipment, air conditioner, refrigerator, sound system Kitchen appliances, etc.; through the plastic optical fiber, the networking of office equipment can be realized, the data between office equipment can be transmitted at high speed, and the information can be kept secret.
在局域网速率小于100M时,100米范围内的传输用PMMA塑料光纤即可实现;150M50米范围内的传输可用小数值孔径的PMMA塑料光纤实现。When the LAN speed is less than 100M, the transmission within 100 meters can be realized with PMMA plastic optical fiber; the transmission within 150M 50m can be realized by PMMA plastic optical fiber with small numerical aperture.
国内外塑料光纤行业的标准,对通信塑料光纤的衰减划分为两个等级参数值,分别是≤180dB/km及≤300dB/km。行业内默契形成一个共识,即只有衰减量小于200dB/km的塑料光纤,才能是用于通信领域的产品。目前,国外只有日本可产业化生产衰减值≤180dB/km的通信塑料光纤。国内已有几个专业化的塑料光纤生产厂家,具备了产业化生产能力,也可生产衰减小于200dB/km的通信塑料光纤,但质量尚不稳定;衰减值≤180dB/km的通信塑料光纤尚不能生产,满足不了国内对通信性能具有高端要求的客户需求。The standards of the plastic optical fiber industry at home and abroad are divided into two grade parameter values for the attenuation of the communication plastic fiber, which are ≤180dB/km and ≤300dB/km. The industry's tacit understanding has formed a consensus that only plastic optical fibers with attenuation less than 200dB/km can be used in the field of communications. At present, only foreign countries can industrially produce communication plastic optical fibers with attenuation values ≤180dB/km. There are several specialized plastic optical fiber manufacturers in China, which have industrialized production capacity, and can also produce communication plastic optical fibers with attenuation less than 200dB/km, but the quality is still unstable; the communication plastic optical fiber with attenuation value ≤180dB/km is still Can not be produced, can not meet the domestic customer demand for high-end communication performance.
现有技术是使用单芯挤出模具的塑料光纤的生产线进行试产。这种生 产方式是每条生产线只生产出一条塑料光纤。其特点是简单易行,对设备动力要求较小,生产过程控制相对容易,生产用模具比较容易制造。通过反复试验后,虽然可生产出塑料光纤,但很难达到高性能的要求。生产衰减小于200dB/km的塑料光纤还比较困难,质量不稳定。其采用的拉丝定型工艺,是通过采用室内环境温度定型。这种生产方式和工艺方法生产的产品,很难达到高端客户的通信应用要求。这种方式可称为单芯共挤方式。另外,塑料光纤的另一项性能指标——数值孔径(NA)值,在标准中有具体的要求。这个参数是光纤的包层材料折射率与纤芯材料折射率的共同函数。为保证生产的塑料光纤达到光纤标准要求,在选择芯原料及包层原料时,特别需要注意了两种原材料的折射率搭配,以保障生产的塑料光纤NA值达到标准的要求。The prior art is a trial production of a plastic optical fiber production line using a single-core extrusion die. This kind of life The production method is to produce only one plastic optical fiber per production line. Its characteristics are simple and easy to operate, the power requirements of the equipment are small, the production process control is relatively easy, and the production mold is relatively easy to manufacture. After trial and error, although plastic optical fibers can be produced, it is difficult to achieve high performance requirements. It is still difficult to produce plastic optical fibers with attenuation less than 200 dB/km, and the quality is unstable. The wire drawing process used is by setting the indoor ambient temperature. The products produced by this production method and process method are difficult to meet the communication application requirements of high-end customers. This method can be called a single core coextrusion method. In addition, another performance index of plastic optical fiber - numerical aperture (NA) value, has specific requirements in the standard. This parameter is a function of the refractive index of the cladding material of the fiber and the refractive index of the core material. In order to ensure that the produced plastic optical fiber meets the requirements of the optical fiber standard, when selecting the core material and the cladding material, it is necessary to pay attention to the refractive index matching of the two raw materials to ensure that the NA value of the produced plastic optical fiber meets the standard requirements.
单芯共挤方式就是采用单芯共挤技术加空气定型技术的生产方式。经过反复试生产发现,单芯生产方式会出现一些问题,必须加以解决。The single-core coextrusion method is a production method using a single-core co-extrusion technique and an air-setting technique. After repeated trial production, it is found that there will be some problems in the single-core production method, which must be solved.
由于PMMA塑料光纤结构外侧是由很薄的氟塑料组成包层,厚度一般只有10um~15um,其作用是将光纤芯中传播的光,不断的全反射回光纤芯中,防止光泄露出去,尤其是氟塑料与PMMA之间的包芯层交接面的质量状态,直接影响光纤衰减的性能。交接面质量状态受生产时共挤出工艺影响,共挤工艺的时间、温度、比例、速度及材料特性等多项参数直接影响交接面状态。Since the outer side of the PMMA plastic optical fiber structure is composed of a very thin fluoroplastic cladding, the thickness is generally only 10 um to 15 um, and its function is to continuously reflect the light propagating in the optical fiber core back into the optical fiber core to prevent light leakage, especially It is the quality state of the interface of the core layer between the fluoroplastic and the PMMA, which directly affects the performance of the fiber attenuation. The quality of the interface is affected by the co-extrusion process during production. The parameters such as time, temperature, ratio, speed and material properties of the co-extrusion process directly affect the state of the interface.
不同的单芯塑料光纤生产线,其生产能力取决于PMMA挤出螺杆的加工能力。该加工能力受挤出机对螺杆的区域加热、螺杆的转数、螺杆的物理尺寸、挤出材料的特性等因素的影响而会不同。所以,一条挤出生产线在经过反复调整与试验后,可以找出一个最佳挤出状态并能确定最佳挤出速度,最终决定了这个生产线的日生产能力。例如,采用的单芯共挤的生产方式,PMMA及氟原料通过生产直径1mm的塑料光纤模具口挤出,生产速度为每秒1米时,为最佳挤出速度。 The production capacity of different single-core plastic optical fiber production lines depends on the processing capacity of the PMMA extrusion screw. This processing capacity is affected by factors such as the area of the screw heating the screw, the number of revolutions of the screw, the physical size of the screw, and the characteristics of the extruded material. Therefore, after repeated adjustment and testing, an extrusion line can find an optimal extrusion state and determine the optimal extrusion speed, which ultimately determines the daily production capacity of the production line. For example, in the single-core co-extrusion production method, PMMA and fluorine raw materials are extruded through a plastic optical fiber die with a diameter of 1 mm, and the production speed is 1 meter per second, which is the optimum extrusion speed.
但是,这种生产方式存在如下问题:However, this production method has the following problems:
由于氟树脂的流动性不如PMMA,在塑料光纤单芯1m/s的挤出速度下,氟树脂材料受其模具口挤出空间狭小及相对PMMA的流动性较差限制,满足不了1m/s的稳定生产速度,造成光纤包层厚度不均、过薄、漏光及界面质量不佳,影响光纤的衰减性能。即使加大挤出力度,但因流动性及一个模具口空间的限制,仍然不能解决这个问题。Since the fluidity of fluororesin is not as good as that of PMMA, at the extrusion speed of 1 m/s of single-core plastic fiber, the fluororesin material is limited by the narrow extrusion space of the die and the flowability of PMMA is relatively poor, which can not meet the requirement of 1 m/s. Stable production speed, resulting in uneven thickness of the fiber cladding, too thin, light leakage and poor interface quality, affecting the attenuation performance of the fiber. Even if the extrusion strength is increased, this problem cannot be solved due to the fluidity and the limitation of the space of the die mouth.
由于上述原因,氟树脂厚度不够或不均,致使塑料光纤韧性不好,不适应应用现场的要求,光纤很容易出现折断或裂纹而影响通信的质量。Due to the above reasons, the thickness of the fluororesin is insufficient or uneven, resulting in poor toughness of the plastic optical fiber, and is not suitable for the requirements of the application site. The optical fiber is prone to breakage or cracking and affects the quality of communication.
虽然可以考虑降低PMMA挤出速度来解决因氟材料的流动性不配而导致的上述问题,但是由于挤出量下降,PMMA材料必然在螺膛中停留时间加长,加温过度,材料温度会偏离了有效的控制范围,使材料热反应时间过长,光纤质量反而下降。Although it can be considered to reduce the extrusion speed of PMMA to solve the above problems caused by the mismatch of the fluidity of the fluorine material, the PMMA material must have a longer residence time in the screw due to the decrease in the extrusion amount, and the temperature of the material will deviate excessively due to excessive heating. The effective control range makes the material thermal reaction time too long, and the fiber quality decreases.
理论上,可以将原料挤出机生产能力减小来解决材料流动性配套问题。In theory, the raw material extruder production capacity can be reduced to solve the problem of material fluidity matching.
方法一是使PMMA及氟材料挤出设备按比例减小,单位时间内挤出速度按比例同时下降,而模具不变。这时,模具氟挤出口空间相对挤出量下降而等于变相提高,这样就可解决氟流动性不好的问题。这种方法会出现新问题,即氟挤出速度要相应减小的话,氟挤出螺杆尺寸就要改小,若氟树脂原料采用晶粒料,晶体形状多是2×3mm大小,现有的氟挤出螺杆再改小,氟材料很难送入螺杆的螺旋空间中;若采用粉状材料,经试验发现,材料在螺杆运行中连续性不好。这就都直接影响进料工艺,限制了螺杆物理尺寸的减小,导致氟树脂挤出速度很难再下降。因此,这种方法很难解决这个问题。The first method is to reduce the PMMA and fluorine material extrusion equipment in proportion, and the extrusion speed per unit time decreases at the same time, while the mold does not change. At this time, the relative extrusion amount of the fluorine extrusion port of the mold is decreased to be equal to the disguised phase, so that the problem of poor fluorine fluidity can be solved. This method will have a new problem, that is, if the fluorine extrusion speed is correspondingly reduced, the size of the fluorine extrusion screw should be reduced. If the fluororesin raw material is made of a grain material, the crystal shape is mostly 2×3 mm, and the existing one. The fluorine extrusion screw is changed to small, and the fluorine material is difficult to be fed into the spiral space of the screw; if the powder material is used, it is found through experiments that the material has poor continuity in the screw operation. This directly affects the feeding process, which limits the reduction in the physical size of the screw, which makes it difficult to reduce the extrusion speed of the fluororesin. Therefore, this method is difficult to solve this problem.
方法二是减小PMMA挤出设备尺寸,降低挤出速度的同时,采用降低氟树脂挤出机的转速而不减小尺寸,达到同时降低氟树脂挤出速度的目的。由于包层材料的挤出量只有0.09~0.1g/s,已经很小,氟挤出机的转速已经很低,转速已不能再下降。 The second method is to reduce the size of the PMMA extrusion equipment and reduce the extrusion speed, while reducing the rotation speed of the fluororesin extruder without reducing the size, thereby achieving the purpose of simultaneously reducing the extrusion speed of the fluororesin. Since the extrusion amount of the cladding material is only 0.09 to 0.1 g/s, which is already small, the rotation speed of the fluorine extruder is already low, and the rotation speed can no longer be lowered.
所以,方法一及方法二都不适宜规模生产,且影响产品质量。Therefore, Method 1 and Method 2 are not suitable for scale production and affect product quality.
另外,单芯生产方式采用了塑料光纤在模口挤出后,直接在室内空间中完成定型过程。由于光纤从模口挤出时,其温度较高,大多在一百多度以上,对于不同的氟材料与不同的PMMA材料组合,温度不同;而室内空气温度一般在40度以下,与挤出瞬间的光纤温度相差很大,致使靠近模口的光纤温度比较高,而离开模口后受环境温度影响,光纤温度逐渐下降,造成沿出纤方向,塑料光纤各点温度有较大差异,光纤凝结状态不同,但却受到定型工艺的同一拉伸力作用,对光纤材质的材料形态影响较大,使光纤拉伸定型的结果很容易出现不同,生产的光纤出现一致性较差的情况。同时,挤出后立刻在环境空气中进行拉伸定型,空气中的净化度、湿度、流动性等因素,都对定型过程产生影响。这种定型方式,不适宜生产出高性能、高质量的产业化塑料光纤产品。In addition, the single-core production method uses plastic optical fibers to complete the shaping process directly in the indoor space after extrusion at the die. When the fiber is extruded from the die, the temperature is higher, mostly more than one hundred degrees. For different fluorine materials and different PMMA materials, the temperature is different; while the indoor air temperature is generally below 40 degrees, and extrusion The instantaneous fiber temperature difference is very large, so that the temperature of the fiber near the die is relatively high, and the temperature of the fiber is gradually decreased after leaving the die due to the ambient temperature, resulting in a large difference in the temperature of the plastic fiber along the fiber exit direction. The condensation state is different, but it is affected by the same tensile force of the shaping process, which has a great influence on the material shape of the fiber material, so that the results of the fiber drawing and setting are easily different, and the produced fiber has poor consistency. At the same time, stretching and setting in the ambient air immediately after extrusion, the degree of purification, humidity, fluidity and other factors in the air have an impact on the shaping process. This type of stereotype is not suitable for producing high-performance, high-quality industrial plastic optical fiber products.
也就是说,单芯挤出式生产方式很难解决光纤包层氟树脂材料的流动性不匹配以及空气定型的问题,导致光纤生产质量不稳定,包层厚度不均匀、光纤韧性不好或光纤衰减较大而不能达到产品标准的要求。这些问题既不能通过放慢生产速度来解决,又不能通过减小挤出量来解决,同时还要解决改变空气定型引起的相应问题。That is to say, the single-core extrusion production method is difficult to solve the problem of fluidity mismatch and air setting of the fiber-clad fluororesin material, resulting in unstable optical fiber production quality, uneven cladding thickness, poor fiber toughness or optical fiber. The attenuation is large and cannot meet the requirements of the product standard. These problems can not be solved by slowing down the production speed, nor by reducing the amount of extrusion, but also solving the corresponding problems caused by changing the air shaping.
因此,现有技术需要改进。Therefore, the prior art needs improvement.
发明内容Summary of the invention
本申请所要解决的技术问题是提供一种新的塑料光纤及其制备方法与制备装置。The technical problem to be solved by the present application is to provide a new plastic optical fiber, a preparation method thereof and a preparation device.
本申请的技术方案如下:一种塑料光纤的制备方法,其包括以下步骤:协调氟树脂原料的流动性与PMMA原料的流动性;多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料。The technical solution of the present application is as follows: a method for preparing a plastic optical fiber, comprising the steps of: coordinating the fluidity of the fluororesin raw material with the fluidity of the PMMA raw material; and matching each mixed branch flow channel of the plurality of mixed branch flow channels A fluororesin raw material and a PMMA raw material.
优选的,多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂 原料与PMMA原料之后,还执行以下步骤:在恒温油介质中进行拉伸定型。Preferably, each mixed branch flow channel of the plurality of mixed branch flow channels collectively matches the extruded fluororesin After the raw material and the PMMA raw material, the following steps are also performed: stretching and setting in a constant temperature oil medium.
例如,在恒温油介质中分别进行多根光纤拉伸定型。For example, a plurality of optical fibers are stretched and shaped in a constant temperature oil medium.
优选的,在恒温油介质中进行拉伸定型之后,还执行以下步骤:光纤拉丝。Preferably, after the stretching and setting in the constant temperature oil medium, the following step is also performed: fiber drawing.
例如,多组光纤拉丝。又如,在光纤拉丝之后,还执行以下步骤:收纤;例如,多机组共同收纤。For example, multiple sets of fiber drawing. For another example, after the fiber is drawn, the following steps are also performed: fiber collection; for example, multi-unit co-fibre.
例如,采用拉丝机组实现多组光纤拉丝。For example, a plurality of sets of fiber drawing can be realized by a wire drawing unit.
优选的,多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料时,还进行流道温控。Preferably, when each of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material and the PMMA raw material, the flow path temperature control is also performed.
优选的,所述流道温控,包括分别获取各流道中流体材料的温度相应参数,并分别进行温度控制以改变各流道中流体材料的温度。Preferably, the flow channel temperature control comprises separately obtaining temperature corresponding parameters of the fluid materials in each flow channel, and separately performing temperature control to change the temperature of the fluid material in each flow channel.
优选的,在协调氟树脂原料的流动性与PMMA原料的流动性之后,并在多个混合分支流道的每一混合分支流道中,共同匹配挤出氟树脂原料与PMMA原料之前,所述方法还包括步骤:分别将所述氟树脂原料与PMMA原料输入对应的若干分支流道,并继续协调所述氟树脂原料的流动性与PMMA原料的流动性。Preferably, after coordinating the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material, and in each mixed branch flow path of the plurality of mixed branch flow paths, the method is prior to matching the extruded fluororesin raw material and the PMMA raw material, the method The method further includes the steps of: inputting the fluororesin raw material and the PMMA raw material into a plurality of branch flow passages respectively, and continuing to coordinate the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material.
本申请又一技术方案如下:一种塑料光纤的制备装置,其包括共挤模具、PMMA挤出机及氟树脂挤出机;所述PMMA挤出机与所述氟树脂挤出机分别连接所述共挤模具,用于通过所述共挤模具协调氟树脂原料的流动性与PMMA原料的流动性;所述共挤模具设置共挤模口,用于共同匹配挤出氟树脂原料与PMMA原料。Another technical solution of the present application is as follows: a preparation device for a plastic optical fiber, comprising a co-extrusion die, a PMMA extruder, and a fluororesin extruder; the PMMA extruder and the fluororesin extruder are respectively connected a co-extrusion die for coordinating the fluidity of a fluororesin raw material with the fluidity of a PMMA raw material by the co-extrusion die; the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin raw material and the PMMA raw material .
优选的,所述制备装置还包括分区定型油箱,用于在恒温油介质中进行拉伸定型。Preferably, the preparation device further comprises a zoned shaped fuel tank for tensile setting in a constant temperature oil medium.
优选的,所述分区定型油箱设置有全封闭恒温分区。Preferably, the zoned shaped fuel tank is provided with a fully enclosed thermostatic zone.
例如,所述分区定型油箱为全封闭分区定型油箱。For example, the zoned shaped fuel tank is a fully enclosed zoned shaped fuel tank.
例如,所述全封闭分区定型油箱设置若干相对独立的分区,每个所述 分区分别设置分区独立温控系统;又如,所述全封闭分区定型油箱设置若干相对独立的分区油箱,每个所述分区油箱分别设置分区独立温控系统;其中,每个分区油箱都是独立的,温控也是独立的。例如,在分区油箱内不再分流道,多芯光纤挤出后,共同通过每个分区油箱。For example, the fully enclosed zone shaped fuel tank is provided with a plurality of relatively independent zones, each of said The partitions respectively set the partition independent temperature control system; for example, the fully enclosed partition shaped fuel tanks are provided with a plurality of relatively independent partition tanks, and each of the partition tanks is provided with a partition independent temperature control system; wherein each partition tank is independent Temperature control is also independent. For example, in the partition tank, the runners are no longer split, and after the multi-core fibers are extruded, they pass through each of the partition tanks.
优选的,所述制备装置还包括油箱恒温系统,用于控制所述分区定型油箱的温度。优选的,所述制备装置沿出纤方向,每个所述全封闭恒温分区中的温度相对递减,首个全封闭恒温分区的温度定温为1/2~2/3的模口挤出温度值,其他顺序递减,直至最后全封闭恒温分区的温度定温为环境温度。Preferably, the preparation device further comprises a tank thermostat system for controlling the temperature of the zoned set tank. Preferably, the preparation device has a relatively decreasing temperature in each of the fully enclosed thermostatic zones along the fiber exiting direction, and the temperature of the first fully enclosed thermostatic zone is 1/2 to 2/3 of the die extrusion temperature. The other order is decremented until the temperature of the final fully enclosed thermostat zone is set to ambient temperature.
优选的,所述制备装置还包括流道独立温控系统,用于分别获取所述共挤模具的各流道中流体材料的温度相应参数,并分别进行温度控制以改变或保持各流道中流体材料的温度。Preferably, the preparation device further comprises a flow channel independent temperature control system for respectively acquiring temperature corresponding parameters of the fluid materials in the respective flow channels of the co-extrusion die, and respectively performing temperature control to change or maintain the fluid materials in the flow channels. temperature.
优选的,所述分区定型油箱设置有多个全封闭恒温分区;所述制备装置还包括分区独立温控系统,用于分别获取各所述全封闭恒温分区中油介质的温度相应参数,并分别进行温度控制以恒定各所述全封闭恒温分区中油介质的温度。Preferably, the partition sizing tank is provided with a plurality of fully enclosed constant temperature zones; the preparation device further comprises a partition independent temperature control system for respectively acquiring temperature corresponding parameters of the oil medium in each of the fully enclosed thermostatic zones, and separately performing The temperature is controlled to constant the temperature of the oil medium in each of the fully enclosed thermostat zones.
优选的,所述共挤模具内还设置有若干分支流道组,每一分支流道组包括一PMMA纤芯分支流道、一氟树脂包层分支流道以及一混合分支流道;Preferably, the co-extrusion die is further provided with a plurality of branch flow channel groups, each branch flow channel group includes a PMMA core branch flow channel, a fluorine resin cladding branch flow channel, and a mixed branch flow channel;
所述PMMA纤芯分支流道的输出端及所述氟树脂包层分支流道的输出端分别连接所述混合分支流道的输入端,通过所述混合分支流道的输出端匹配挤出所述氟树脂原料与所述PMMA原料。An output end of the PMMA core branch flow channel and an output end of the fluororesin clathing flow channel are respectively connected to an input end of the mixed branch flow channel, and an output end of the mixed branch flow channel is matched with an extrusion station The fluororesin raw material and the PMMA raw material are described.
本申请又一技术方案如下:一种塑料光纤,其采用任一上述制备方法制得。A further technical solution of the present application is as follows: A plastic optical fiber obtained by any of the above preparation methods.
采用上述方案,本申请通过多个纤芯共挤方式生产塑料光纤,有助于解决光纤包层氟树脂原料的流动性不匹配以及空气定型的问题,能够提升光纤生产质量的稳定性,实现了包层厚度较为均匀、光纤韧性较好及光纤 衰减较小等效果,具有很高的市场应用价值。By adopting the above solution, the present invention produces a plastic optical fiber by a plurality of core co-extrusion methods, which helps to solve the problem of fluidity mismatch and air shaping of the fiber cladding fluororesin raw material, and can improve the stability of the optical fiber production quality, and realizes The cladding thickness is relatively uniform, the fiber toughness is good, and the fiber is good. The effect of small attenuation is high and has high market application value.
附图说明DRAWINGS
图1为本申请的一个实施例的生产流程示意图;1 is a schematic diagram of a production process of an embodiment of the present application;
图2为本申请的又一个实施例的结构示意图;2 is a schematic structural view of still another embodiment of the present application;
图3为本申请的又一个实施例的结构示意图。FIG. 3 is a schematic structural view of still another embodiment of the present application.
具体实施方式detailed description
为了便于理解本申请,下面结合附图和具体实施例,对本申请进行更详细的说明。需要说明的是,当元件被表述“固定于”另一个元件,它可以直接在另一个元件上、或者其间可以存在一个或多个居中的元件。当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。本说明书所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。In order to facilitate the understanding of the present application, the present application will be described in more detail below with reference to the accompanying drawings and specific embodiments. It is to be noted that when an element is described as being "fixed" to another element, it can be directly on the other element, or one or more central elements can be present. When an element is referred to as "connected" to another element, it can be a <RTI ID=0.0> </ RTI> </ RTI> <RTIgt; The terms "vertical," "horizontal," "left," "right," and the like, as used in this specification, are for the purpose of illustration.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本说明书中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是用于限制本申请。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in the specification are the same meaning The terms used in the specification of the present application are for the purpose of describing the specific embodiments and are not intended to limit the application. The term "and/or" used in this specification includes any and all combinations of one or more of the associated listed items.
塑料光纤可替代铜网络线,达到节省铜资源、节能环保的效果和目的。塑料光纤在许多领域中都具有拓展应用范围。如通信网络、局域办公网络、智能物联网络等大数据云技术中,还能在控制、电力、智能汽车、高速动车、医疗及国防工业中得到广泛的推广及应用。由于塑料光纤即不怕电磁干扰,又不怕震动,其特性与优点突出,所以在军事、国防事业中大有用武之地。但是,目前衰减小于180dB/km的的通信塑料光纤,国外只有日本可产业化生产,其它国家及国内尚未能产业化。塑料光纤的产业规模及市 场容量巨大,对国家的多种行业需求及环境的影响不可忽视。尤其是高性能的通信塑料光纤,是数据传输与通信应用中光导纤维的新产品,有着巨大的市场前景和发展的空间。Plastic optical fiber can replace copper network cable, and achieve the effect and purpose of saving copper resources, energy saving and environmental protection. Plastic optical fibers have expanded applications in many fields. Large data cloud technologies such as communication networks, local office networks, and intelligent IoT networks can also be widely promoted and applied in control, power, smart cars, high-speed trains, medical and defense industries. Because plastic optical fiber is not afraid of electromagnetic interference, and is not afraid of vibration, its characteristics and advantages are outstanding, so it is of great use in military and national defense undertakings. However, the communication plastic optical fiber with attenuation of less than 180dB/km is currently only industrialized in Japan, and has not been industrialized in other countries and countries. Industrial scale and city of plastic optical fiber The capacity of the field is huge, and the impact on the country's various industry needs and the environment cannot be ignored. In particular, high-performance communication plastic optical fiber is a new product of optical fiber in data transmission and communication applications, and has great market prospects and development space.
军工行业寄希望于高性能的通信塑料光纤尽快国产化,并早日应用于我国的国防建设中。通过上述生产方式及生产工艺,可确保生产出高质量的通信塑料光纤,并且可产业化生产这种高性能的通信塑料光纤,打破日本企业在这个行业中的垄断地位。The military industry hopes that the high-performance communication plastic optical fiber will be localized as soon as possible and will be applied to China's national defense construction as soon as possible. Through the above production methods and production processes, it is possible to ensure the production of high-quality communication plastic optical fibers, and industrial production of such high-performance communication plastic optical fibers, breaking the monopoly position of Japanese companies in this industry.
本申请的目的,是为了克服以单芯挤出方式生产PMMA塑料光纤时,包层材料与芯材料因流动性不同而引起的不匹配问题,以创新的多芯挤出方式,达到调整包层流动性与芯材料流动性相吻合。同时解决了在环境空间中直接拉伸定型的诸多问题,从而能够生产出高性能的PMMA通信塑料光纤。The purpose of the application is to overcome the mismatch problem caused by the difference in fluidity between the cladding material and the core material when the PMMA plastic optical fiber is produced by the single core extrusion method, and to achieve the adjustment cladding by the innovative multi-core extrusion method. The fluidity is consistent with the fluidity of the core material. At the same time, it solves many problems of direct stretching and setting in the environmental space, and thus can produce high-performance PMMA communication plastic optical fiber.
本申请的一个实施例是,一种塑料光纤的制备方法,其包括以下步骤:协调氟树脂原料的流动性与PMMA原料的流动性;多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料。其中,PMMA(polymethyl methacrylate,聚甲基丙烯酸甲酯)原料为芯材料,氟树脂原料为包层材料。其中,所述多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料,包括以下步骤:将PMMA原料输出为纤芯,同时将氟树脂原料输出为包层,共同匹配挤出,从而形成一根光纤。又如,共同匹配挤出氟树脂原料与PMMA原料时,还对共挤模具进行反馈控制,例如,对共挤模具进行温度反馈控制;又如,对共挤模具的各流道进行温度反馈控制;优选的,对共挤模具的各混合分支流道进行温度反馈控制。An embodiment of the present application is a method for preparing a plastic optical fiber, comprising the steps of: coordinating the fluidity of a fluororesin raw material with the fluidity of a PMMA raw material; and matching each mixed branch flow path of the plurality of mixed branch flow channels The fluororesin raw material and the PMMA raw material are extruded. Among them, PMMA (polymethyl methacrylate) raw material is a core material, and fluororesin raw material is a cladding material. Wherein, each mixed branch flow channel of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material and the PMMA raw material, comprising the steps of: outputting the PMMA raw material as a core, and outputting the fluororesin raw material as a cladding layer, The extrusion is matched together to form an optical fiber. Another example is to jointly control the extrusion of the fluororesin raw material and the PMMA raw material, and also perform feedback control on the co-extrusion die, for example, temperature feedback control of the co-extrusion die; and, for example, temperature feedback control of each flow channel of the co-extrusion die Preferably, temperature feedback control is performed on each mixed branch flow path of the co-extrusion die.
协调氟树脂原料的流动性与PMMA原料的流动性,用于使得PMMA的挤出与氟树脂原料的挤出相协调,这是后面匹配挤出的基础。又如,协调氟树脂原料的流动性与PMMA原料的流动性之后,多个混合分支流道的 每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料之前,还包括步骤:分别将氟树脂原料与PMMA原料输入对应的多个流道,例如,将氟树脂原料输入多个氟树脂原料流道,并将PMMA原料输入多个PMMA原料流道;优选的,分别将氟树脂原料与PMMA原料输入对应的多个流道时,继续协调氟树脂原料的流动性与PMMA原料的流动性;即一边将氟树脂原料与PMMA原料输入对应的多个流道,一边协调各流道中的氟树脂原料的流动性与PMMA原料的流动性;优选的,分别将氟树脂原料与PMMA原料输入对应的多个流道时,还进行流道温控。例如,对每一所述流道分别进行温度控制。为了提升效率、降低体积和设备数量,又如,采用预设数量的若干流道为一个流道分区,或采用位于预设位置的若干流道为一个流道分区,分别进行流道分区的温度控制,这样,可以同时对一个流道分区中的若干流道同时进行温度控制。Coordination of the fluidity of the fluororesin raw material with the fluidity of the PMMA raw material is used to coordinate the extrusion of the PMMA with the extrusion of the fluororesin raw material, which is the basis for the subsequent matching extrusion. For example, after coordinating the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material, a plurality of mixed branch flow paths are Before each mixed branch flow channel is matched with the extruded fluororesin raw material and the PMMA raw material, the method further comprises the steps of: respectively inputting the fluororesin raw material and the PMMA raw material into a plurality of corresponding flow channels, for example, inputting the fluororesin raw material into the plurality of fluororesin raw materials; a flow path, and the PMMA raw material is input into a plurality of PMMA raw material flow channels; preferably, when the fluororesin raw material and the PMMA raw material are respectively input to the plurality of flow paths, the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material are continuously coordinated; In other words, the fluororesin raw material and the PMMA raw material are input to a plurality of flow paths, and the fluidity of the fluororesin raw material in each flow channel and the fluidity of the PMMA raw material are coordinated. Preferably, the fluororesin raw material and the PMMA raw material are respectively input. Flow channel temperature control is also performed for multiple flow paths. For example, temperature control is performed separately for each of the flow paths. In order to improve the efficiency, reduce the volume and the number of devices, for example, a predetermined number of flow channels are used as one flow channel partition, or a plurality of flow paths at a preset position are used as one flow channel partition, and the temperature of the flow channel partition is separately performed. Control, so that temperature control can be simultaneously performed on several flow channels in one flow channel partition at the same time.
为了更好地实现光纤输出,优选的,多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料之后,还执行以下步骤:在恒温油介质中进行拉伸定型。例如,在恒温油介质中分别进行多根光纤拉伸定型。优选的,在恒温油介质中进行拉伸定型之后,还执行以下步骤:光纤拉丝。例如,多组光纤拉丝。又如,在光纤拉丝之后,还执行以下步骤:收纤;例如,多机组共同收纤。例如,采用拉丝机组实现多组光纤拉丝。In order to achieve better fiber output, preferably, after each mixed branch flow path of the plurality of mixed branch flow channels is matched with the extruded fluororesin raw material and the PMMA raw material, the following steps are performed: stretching and setting in the constant temperature oil medium . For example, a plurality of optical fibers are stretched and shaped in a constant temperature oil medium. Preferably, after the stretching and setting in the constant temperature oil medium, the following step is also performed: fiber drawing. For example, multiple sets of fiber drawing. For another example, after the fiber is drawn, the following steps are also performed: fiber collection; for example, multi-unit co-fibre. For example, a plurality of sets of fiber drawing can be realized by a wire drawing unit.
优选的,多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料时,还进行流道温控。优选的,所述流道温控,包括分别获取各流道中流体材料的温度相应参数,并分别进行温度控制以改变或保持或恒定各流道中流体材料的温度。其中,所述恒定各流道中流体材料的温度,或者所述保持各流道中流体材料的温度,是一个相对稳定的温度的概念,或者可理解为一个相对稳定的温度区域,以便于实现相对稳定的温度环境,例如,温度区域为50~60摄氏度;又如,温度区域为90~95摄 氏度,以此类推,根据生产的实际需求设置或调整,下同。例如,多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料时,还设置若干分区,每一分区包括若干流道,在所述分区进行流道温控;例如,多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料时和/或多个混合分支流道的每一混合分支流道共同匹配挤出氟树脂原料与PMMA原料之后,还进行流道温控;这样,可以同时对一个分区中的若干流道同时进行温度控制,简化了操作,也有利于节约成本。Preferably, when each of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material and the PMMA raw material, the flow path temperature control is also performed. Preferably, the flow channel temperature control comprises separately obtaining temperature corresponding parameters of the fluid material in each flow channel, and separately performing temperature control to change or maintain or constant the temperature of the fluid material in each flow channel. Wherein, the constant temperature of the fluid material in each flow channel, or the temperature of the fluid material in each flow channel, is a relatively stable temperature concept, or can be understood as a relatively stable temperature region, so as to achieve relative stability. The temperature environment, for example, the temperature range is 50 to 60 degrees Celsius; for example, the temperature range is 90 to 95 degrees. Degrees, and so on, set or adjust according to the actual needs of production, the same below. For example, when each mixed branch flow channel of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material and the PMMA raw material, a plurality of partitions are further disposed, and each partition includes a plurality of flow paths, and flow channel temperature control is performed in the partition; For example, each mixed branch flow path of the plurality of mixed branch flow channels collectively matches the extruded fluororesin raw material with the PMMA raw material and/or each mixed branch flow path of the plurality of mixed branch flow paths to match the extruded fluororesin raw material and After the PMMA raw material, the flow channel temperature control is also performed; thus, the temperature control of several flow paths in one partition can be simultaneously performed, which simplifies the operation and is also advantageous for cost saving.
本申请又一实施例如下:一种塑料光纤,其采用任一实施例所述制备方法制得;或者,采用任一实施例所述制备装置制得。A further embodiment of the present application is as follows: a plastic optical fiber obtained by the preparation method described in any of the embodiments; or a preparation device prepared by using any of the embodiments.
本申请又一实施例如下:一种塑料光纤的制备装置,其包括共挤模具、PMMA挤出机及氟树脂挤出机;所述PMMA挤出机与所述氟树脂挤出机分别连接所述共挤模具,用于通过所述共挤模具协调氟树脂原料的流动性与PMMA原料的流动性;所述共挤模具设置共挤模口,用于共同匹配挤出氟树脂原料与PMMA原料。例如,所述共挤模具设置共挤模口,用于共同匹配挤出氟树脂原料与PMMA原料以形成光纤,或者,所述共挤模具设置共挤模口,用于共同匹配挤出氟树脂原料与PMMA原料以通过后续处理工序形成光纤。Still another embodiment of the present application is as follows: a device for preparing a plastic optical fiber, comprising a co-extrusion die, a PMMA extruder, and a fluororesin extruder; wherein the PMMA extruder and the fluororesin extruder are respectively connected a co-extrusion die for coordinating the fluidity of a fluororesin raw material with the fluidity of a PMMA raw material by the co-extrusion die; the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin raw material and the PMMA raw material . For example, the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin raw material with the PMMA raw material to form an optical fiber, or the co-extrusion die is provided with a co-extrusion die for jointly matching the extruded fluororesin The raw material and the PMMA raw material are passed through a subsequent treatment process to form an optical fiber.
例如,所述共挤模具设置共挤模口及若干分支流道,其中,所述分支流道包括PMMA纤芯分支流道、氟树脂包层分支流道及混合分支流道。又如,所述若干分支流道包括若干PMMA纤芯分支流道、若干氟树脂包层分支流道及若干混合分支流道。为了一次挤出多根光纤,优选的,共挤模口开设有多个共挤子模口,每一共挤子模口用于共同匹配挤出氟树脂原料与PMMA原料,以形成一根光纤,例如通过后续处理工序形成一根光纤;或者,所述共挤模具设置多个所述共挤模口,每一所述共挤模口用于共同匹配挤出氟树脂原料与PMMA原料,以形成一根光纤,例如通过后续处理工序形成一根光纤。依此类推。 For example, the co-extrusion die is provided with a co-extrusion die and a plurality of branch flow channels, wherein the branch flow channels include a PMMA core branch flow channel, a fluororesin cladding branch flow channel, and a mixed branch flow channel. For another example, the plurality of branch flow channels include a plurality of PMMA core branch flow channels, a plurality of fluororesin cladding branch flow channels, and a plurality of mixed branch flow channels. In order to extrude a plurality of optical fibers at a time, preferably, the co-extrusion die is provided with a plurality of co-extrusion die ports, and each co-extrusion die is used to jointly match the extruded fluororesin raw material and the PMMA raw material to form an optical fiber. Forming an optical fiber, for example, by a subsequent processing step; or, the co-extrusion die is provided with a plurality of the co-extrusion die, each of the co-extrusion die for jointly matching the extruded fluororesin raw material and the PMMA raw material to form An optical fiber, for example, forms a fiber by a subsequent processing procedure. So on and so forth.
例如,一种塑料光纤的制备装置,其包括共挤模具、PMMA挤出机及氟树脂挤出机;所述PMMA挤出机与所述氟树脂挤出机分别连接所述共挤模具;所述共挤模具设置共挤模口及若干分支流道,其中,所述分支流道包括PMMA纤芯分支流道、氟树脂包层分支流道及混合分支流道;所述PMMA挤出机分别连接各所述PMMA纤芯分支流道的输入端,所述氟树脂挤出机分别连接各所述氟树脂包层分支流道的输入端,每一所述混合分支流道的输入端分别对应连接至少一所述PMMA纤芯分支流道的输出端及至少一所述氟树脂包层分支流道的输出端;各所述混合分支流道的输出端设置于所述共挤模口。优选的,每一所述混合分支流道的输入端分别一一对应连接一所述PMMA纤芯分支流道的输出端及一所述氟树脂包层分支流道的输出端。For example, a plastic optical fiber preparation apparatus includes a co-extrusion die, a PMMA extruder, and a fluororesin extruder; the PMMA extruder and the fluororesin extruder are respectively connected to the co-extrusion die; The co-extrusion die is provided with a co-extrusion die and a plurality of branch flow channels, wherein the branch flow channel comprises a PMMA core branch flow channel, a fluororesin cladding branch flow channel and a mixed branch flow channel; the PMMA extruder respectively An input end of each of the PMMA core branch flow channels is connected, and the fluororesin extruder is respectively connected to an input end of each of the fluororesin cladding branch flow channels, and the input ends of each of the mixed branch flow channels respectively correspond to And connecting at least one output end of the PMMA core branch flow channel and at least one output end of the fluororesin branch flow channel; an output end of each of the mixed branch flow channels is disposed at the co-extrusion die. Preferably, the input ends of each of the mixed branch channels are respectively connected to the output end of the PMMA core branch channel and the output end of the fluororesin branch channel.
例如,如图2所示,所述制备装置包括共挤模具、PMMA挤出机及氟树脂挤出机;所述PMMA挤出机与所述氟树脂挤出机分别连接所述共挤模具;所述共挤模具设置共挤模口及若干分支流道组;图2所示为三组分支流道组;每一所述分支流道组包括一PMMA纤芯分支流道、一氟树脂包层分支流道及一混合分支流道;每一所述分支流道组中,所述PMMA纤芯分支流道的输入端连接所述PMMA挤出机,所述氟树脂包层分支流道的输入端连接所述氟树脂挤出机,所述PMMA纤芯分支流道的输出端及所述氟树脂包层分支流道的输出端分别连接所述混合分支流道的输入端,通过所述混合分支流道的输出端连接所述共挤模口以输出光纤,即混合分支流道的输出端在所述共挤模口输出PMMA纤芯及氟树脂包层,通过所述共挤模口输出待后续处理的塑料光纤,即待后续步骤或工序或装置处理的塑料光纤;或者,通过所述混合分支流道的输出端穿过所述共挤模口输出光纤,即混合分支流道的输出端穿过所述共挤模口输出PMMA纤芯及氟树脂包层以形成待后续处理的塑料光纤,以此类推。For example, as shown in FIG. 2, the preparation device includes a co-extrusion die, a PMMA extruder, and a fluororesin extruder; the PMMA extruder and the fluororesin extruder are respectively connected to the co-extrusion die; The co-extrusion die is provided with a co-extrusion die port and a plurality of branch flow channel groups; FIG. 2 shows three groups of branch flow channel groups; each of the branch flow channel groups includes a PMMA core branch flow channel, a fluorine resin package a branch branch flow channel and a mixed branch flow channel; in each of the branch flow channel groups, an input end of the PMMA core branch flow channel is connected to the PMMA extruder, and the fluororesin cladding branch flow channel The input end is connected to the fluororesin extruder, the output end of the PMMA core branch flow channel and the output end of the fluororesin clathing branch flow channel are respectively connected to the input end of the mixed branch flow channel, through the An output end of the mixed branch flow channel is connected to the co-extrusion die to output an optical fiber, that is, an output end of the mixed branch flow channel outputs a PMMA core and a fluororesin cladding at the co-extrusion die, through the co-extrusion die Outputting the plastic optical fiber to be processed later, that is, to be processed by a subsequent step or process or device Or the output end of the mixed branch flow passage passes through the co-extrusion die output fiber, that is, the output end of the mixed branch flow passage passes through the co-extrusion die to output the PMMA core and the fluororesin package Layers to form plastic fibers to be processed later, and so on.
优选的,所述制备装置还包括分区定型油箱,用于在恒温油介质中进 行拉伸定型。优选的,所述分区定型油箱设置有全封闭恒温分区,用于实现拉伸定型的恒定温度环境;优选的,所述分区定型油箱设置有多个全封闭恒温分区;所述制备装置还包括分区独立温控系统,用于分别获取各所述全封闭恒温分区中的油介质的温度相应参数,并分别进行温度控制以恒定各所述全封闭恒温分区中的油介质的温度。例如,所述分区定型油箱设置有多个全封闭恒温分区,每一全封闭恒温分区分别对应设置分区独立温控系统,每一所述分区独立温控系统用于获取其所对应的所述全封闭恒温分区中的油介质的温度相应参数,并进行温度控制以恒定其所对应的所述全封闭恒温分区中的油介质的温度。或者,全封闭恒温分区中设置有多个分区油箱,所述制备装置还包括分区独立温控系统,用于分别获取各所述分区油箱中的油介质的温度相应参数,并分别进行温度控制以恒定各所述分区油箱中的油介质的温度。例如,沿出纤方向设置多级温区,例如,所述温区包括分区定型油箱、全封闭恒温分区或分区油箱;例如,所述制备装置沿出纤方向设置多级分区定型油箱或多级全封闭恒温分区或多级分区油箱;又如,所述制备装置沿出纤方向顺序设置多级分区定型油箱或多级全封闭恒温分区或多级分区油箱;又如,多级温区中的温度顺序递减,首个温区的温度为共挤模口的挤出温度的1/2~2/3,其他顺序递减,直至末尾温区的温度为环境温度;例如,沿出纤方向,各分区定型油箱或各全封闭恒温分区或各分区油箱并排设置,即每一被拉伸定型的塑料光纤顺序穿过各分区定型油箱或各全封闭恒温分区或各分区油箱。又如,例如,所述分区定型油箱为全封闭分区定型油箱。例如,所述全封闭分区定型油箱设置若干相对独立的分区,分区即所述全封闭恒温分区;每个所述分区分别设置分区独立温控系统;又如,所述全封闭分区定型油箱设置若干相对独立的分区油箱,每个所述分区油箱分别设置分区独立温控系统;其中,每个分区油箱都是独立的,温控也是独立的。例如,在分区油箱内不再分流道,多芯光纤挤出后,共同通过每个分区油箱。 Preferably, the preparation device further comprises a zoned shaped fuel tank for feeding in the constant temperature oil medium Line stretching and shaping. Preferably, the zoned shaped fuel tank is provided with a fully enclosed thermostatic zone for achieving a constant temperature environment for tensile setting; preferably, the zoned shaped fuel tank is provided with a plurality of fully enclosed thermostatic zones; the preparation device further comprises a partition An independent temperature control system is configured to separately obtain temperature corresponding parameters of the oil medium in each of the fully enclosed thermostatic zones, and separately perform temperature control to constant the temperature of the oil medium in each of the fully enclosed thermostatic zones. For example, the partition shaped fuel tank is provided with a plurality of fully enclosed constant temperature zones, and each fully enclosed constant temperature zone respectively corresponds to a partition independent temperature control system, and each of the partitioned independent temperature control systems is configured to obtain the corresponding full The temperature of the oil medium in the thermostatic zone is closed and the temperature is controlled to constant the temperature of the oil medium in the fully enclosed thermostatic zone. Or a plurality of partition oil tanks are disposed in the fully enclosed constant temperature zone, and the preparation device further comprises a partition independent temperature control system, configured to respectively acquire temperature corresponding parameters of the oil medium in each of the partition oil tanks, and respectively perform temperature control The temperature of the oil medium in each of the zoned tanks is constant. For example, a multi-stage temperature zone is provided along the fiber exit direction, for example, the zone includes a zoned shaped fuel tank, a fully enclosed thermostatic zone or a zoned tank; for example, the preparation device is provided with a multi-stage zoned fuel tank or multiple stages along the fiber exit direction. a fully enclosed constant temperature zone or a multi-stage zone tank; for example, the preparation device sequentially sets a multi-stage zoned shaped fuel tank or a multi-stage fully enclosed constant temperature zone or a multi-stage zoned fuel tank along the fiber exit direction; for example, in a multi-stage temperature zone The temperature sequence is decreasing, the temperature of the first temperature zone is 1/2~2/3 of the extrusion temperature of the co-extrusion die, and the other order is decreasing until the temperature of the end temperature zone is the ambient temperature; for example, along the fiber exit direction, The zoned shaped fuel tank or each fully enclosed thermostatic zone or each zoned fuel tank is arranged side by side, that is, each stretched and shaped plastic optical fiber sequentially passes through each zoned shaped fuel tank or each fully enclosed constant temperature zone or each zoned fuel tank. As another example, the zoned shaped fuel tank is a fully enclosed zoned fuel tank. For example, the fully enclosed partition shaped fuel tank is provided with a plurality of relatively independent partitions, that is, the fully enclosed constant temperature partition; each of the partitions is respectively provided with a partition independent temperature control system; for example, the fully enclosed partition shaped fuel tank is provided with a plurality of Relatively independent partition tanks, each of the partition tanks is provided with a partition independent temperature control system; wherein each partition tank is independent, and the temperature control is independent. For example, in the partition tank, the runners are no longer split, and after the multi-core fibers are extruded, they pass through each of the partition tanks.
优选的,所述制备装置还包括油箱恒温系统,用于控制所述分区定型油箱的温度。优选的,所述制备装置沿出纤方向,每个所述全封闭恒温分区中的温度相对递减,首个全封闭恒温分区的温度定温为1/2~2/3的模口挤出温度值,其他顺序递减,直至最后全封闭恒温分区的温度定温为环境温度。Preferably, the preparation device further comprises a tank thermostat system for controlling the temperature of the zoned set tank. Preferably, the preparation device has a relatively decreasing temperature in each of the fully enclosed thermostatic zones along the fiber exiting direction, and the temperature of the first fully enclosed thermostatic zone is 1/2 to 2/3 of the die extrusion temperature. The other order is decremented until the temperature of the final fully enclosed thermostat zone is set to ambient temperature.
优选的,所述制备装置还包括流道独立温控系统,用于分别获取所述共挤模具的各流道中流体材料的温度相应参数,并分别进行温度控制以改变或保持或恒定各流道中流体材料的温度。优选的,每个分支流道都具有独立温控加热系统。Preferably, the preparation device further comprises a flow channel independent temperature control system for respectively acquiring temperature corresponding parameters of the fluid materials in the respective flow channels of the co-extrusion die, and separately performing temperature control to change or maintain or constant in each flow channel. The temperature of the fluid material. Preferably, each branch flow channel has an independent temperature controlled heating system.
优选的,所述混合分支流道和/或分区独立温控系统还设置传感器,用于感应温度信息,得到温度,即温度相应参数,亦称温度数据,或者可以理解为混合分支流道和/或分区的温度数据;又如,将所述温度相应参数对应地传输给模具温控系统或分区温控系统(即分区恒温油箱控制组)。优选的,所述传感器为压力式温度传感器,或者,所述传感器为热敏式温度传感器。例如,所述混合分支流道还设置若干传感器,所述若干传感器包括若干压力式温度传感器和/或若干热敏式温度传感器。Preferably, the hybrid branch flow channel and/or the partition independent temperature control system further comprises a sensor for sensing temperature information, obtaining temperature, that is, temperature corresponding parameter, also called temperature data, or can be understood as a mixed branch flow channel and/or Or the temperature data of the partition; for example, the temperature corresponding parameter is correspondingly transmitted to the mold temperature control system or the partition temperature control system (ie, the partition constant temperature tank control group). Preferably, the sensor is a pressure type temperature sensor, or the sensor is a thermal temperature sensor. For example, the hybrid branch flow channel is also provided with a number of sensors including a plurality of pressure temperature sensors and/or several thermal temperature sensors.
优选的,所述混合分支流道的所述传感器连接对应的所述分支流道组中的各分支流道的独立温控加热系统,用于由所述传感器所输出的温度信息独立控制对应的所述分支流道组中的各分支流道的温控加热系统。Preferably, the sensor of the hybrid branch flow channel is connected to an independent temperature control heating system of each branch flow channel in the corresponding branch flow channel group for independently controlling corresponding temperature information output by the sensor a temperature controlled heating system of each branch flow channel in the branch flow channel group.
例如,一种塑料光纤的制备装置如图3所示,其包括共挤模具300、PMMA挤出机120及氟树脂挤出机220;又如,所述制备装置还包括用于输入PMMA原料的PMMA原料输入器110及用于输入氟树脂原料的氟树脂原料输入器210,所述PMMA挤出机120与所述氟树脂挤出机220分别连接所述共挤模具300,用于通过所述共挤模具协调氟树脂原料的流动性与PMMA原料的流动性;所述共挤模具300设置共挤模口310,用于共同匹配挤出氟树脂原料与PMMA原料。这样,一方面在PMMA挤出机及氟树 脂挤出机的输出中协调氟树脂原料的流动性与PMMA原料的流动性,另一方面在共挤模具中协调氟树脂原料的流动性与PMMA原料的流动性,使得在共挤模口挤出氟树脂原料与PMMA原料时,氟树脂原料的流动性与PMMA原料的流动性相匹配,从而能够得到高质量的塑料光纤。For example, a plastic optical fiber preparation apparatus is as shown in FIG. 3, which includes a co-extrusion die 300, a PMMA extruder 120, and a fluororesin extruder 220; for example, the preparation device further includes a PMMA raw material for input. a PMMA raw material input device 110 and a fluororesin raw material input device 210 for inputting a fluororesin raw material, and the PMMA extruder 120 and the fluororesin extruder 220 are respectively connected to the co-extrusion die 300 for passing the The co-extrusion die coordinates the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material; the co-extrusion die 300 is provided with a co-extrusion die 310 for collectively matching the extruded fluororesin raw material with the PMMA raw material. This way, on the one hand in the PMMA extruder and the fluorine tree The output of the fat extruder coordinates the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material. On the other hand, the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material are coordinated in the co-extrusion die, so that the coextrusion die is squeezed. When the fluororesin raw material and the PMMA raw material are discharged, the fluidity of the fluororesin raw material matches the fluidity of the PMMA raw material, so that a high-quality plastic optical fiber can be obtained.
PMMA原料通过PMMA原料输入器110输入到PMMA挤出机120,例如PMMA挤出机中设置有第一螺杆,例如采用螺旋挤出方式挤出PMMA原料,例如,PMMA原料进入PMMA挤出机后称为PMMA材料;例如,PMMA挤出机挤出PMMA原料到PMMA纤芯总流道;氟树脂原料通过氟树脂原料输入器210输入到氟树脂挤出机220,例如氟树脂挤出机中设置有第二螺杆,例如采用螺旋挤出方式挤出氟树脂原料,例如,氟树脂原料进入氟树脂挤出机后称为氟树脂材料;例如,氟树脂挤出机挤出氟树脂原料到氟树脂包层总流道;优选的,根据氟树脂原料的流动性与PMMA原料的流动性的需求,设置第一螺杆与第二螺杆的大小、螺距及转速,从而使得输出氟树脂原料与PMMA原料保持一定的比例,以便于后续共同匹配挤出氟树脂原料与PMMA原料。The PMMA raw material is input to the PMMA extruder 120 through the PMMA raw material inputter 110. For example, the PMMA extruder is provided with a first screw, for example, a PMMA raw material is extruded by a spiral extrusion method, for example, the PMMA raw material is introduced into the PMMA extruder. For the PMMA material; for example, the PMMA extruder extrudes the PMMA raw material to the PMMA core total flow path; the fluororesin raw material is input to the fluororesin extruder 220 through the fluororesin raw material input unit 210, for example, a fluororesin extruder is provided The second screw is, for example, a fluororesin raw material extruded by a spiral extrusion method. For example, the fluororesin raw material is referred to as a fluororesin material after entering the fluororesin extruder; for example, the fluororesin extruder extrudes the fluororesin raw material to the fluororesin package. Preferably, the size, pitch and rotation speed of the first screw and the second screw are set according to the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material, so that the output fluororesin raw material and the PMMA raw material are kept constant. The ratio is so as to facilitate subsequent matching of the extruded fluororesin raw material with the PMMA raw material.
其中,共挤模具300具有共挤模口310,共挤模具300内还设置若干氟树脂包层分支流道301、PMMA纤芯分支流道302、混合分支流道303、流道传感器304、传感器组信息传输线路305,流道传感器304的传感数据例如温度、温度信息或温度相关信息等通过传感器组信息传输线路305输出至模具温控系统;其中,每一混合分支流道303的输入端分别一一对应连接一所述PMMA纤芯分支流道302的输出端及一所述氟树脂包层分支流道301的输出端。例如,所述PMMA挤出机通过所述PMMA纤芯总流道分别连接各所述PMMA纤芯分支流道302的输入端,所述氟树脂挤出机通过所述氟树脂包层总流道分别连接各所述氟树脂包层分支流道301的输入端。The co-extrusion die 300 has a co-extrusion die 310, and a plurality of fluororesin-clad branch flow channels 301, a PMMA core branch flow channel 302, a hybrid branch flow channel 303, a flow channel sensor 304, and a sensor are further disposed in the co-extrusion die 300. The group information transmission line 305, the sensing data of the flow path sensor 304, such as temperature, temperature information or temperature-related information, is output to the mold temperature control system through the sensor group information transmission line 305; wherein the input end of each mixed branch flow path 303 The output end of the PMMA core branch flow channel 302 and the output end of the fluororesin cladding branch flow channel 301 are connected one by one. For example, the PMMA extruder is connected to the input end of each of the PMMA core branch flow passages 302 through the PMMA core total flow passage, and the fluororesin extruder passes through the fluororesin cladding total flow passage. The input ends of the respective fluororesin cladding branch channels 301 are connected, respectively.
例如,所述共挤模具300设置若干分支流道组,每一所述分支流道组包括一PMMA纤芯分支流道302、一氟树脂包层分支流道301及一混合分 支流道303;每一所述分支流道组中,所述PMMA纤芯分支流道302的输入端连接所述PMMA挤出机120,例如通过所述PMMA纤芯总流道连接所述PMMA挤出机;所述氟树脂包层分支流道301的输入端连接所述氟树脂挤出机220,例如通过所述氟树脂包层总流道连接所述氟树脂挤出机;所述PMMA纤芯分支流道302的输出端及所述氟树脂包层分支流道301的输出端分别连接所述混合分支流道303的输入端,通过所述混合分支流道的输出端匹配挤出氟树脂原料与PMMA原料以形成光纤,其中,所述光纤即塑料光纤,所述塑料光纤的纤芯为PMMA,所述塑料光纤的包层为氟树脂,可以理解,PMMA与氟树脂可采用如背景技术所述的现有单芯挤出模具的塑料光纤的材料,本申请及其各实施例的重点不在于PMMA与氟树脂的材料改进。For example, the co-extrusion die 300 is provided with a plurality of branch flow channel groups, and each of the branch flow channel groups includes a PMMA core branch flow channel 302, a fluorine resin cladding branch flow channel 301, and a mixed component. a branch channel 303; in each of the branch flow channel groups, an input end of the PMMA core branch flow channel 302 is connected to the PMMA extruder 120, for example, by the PMMA core total flow channel connecting the PMMA Exiting; the input end of the fluororesin clad branch flow channel 301 is connected to the fluororesin extruder 220, for example, by the fluororesin cladding total flow channel to the fluororesin extruder; the PMMA fiber An output end of the core branch flow path 302 and an output end of the fluororesin branch flow channel 301 are respectively connected to an input end of the mixed branch flow path 303, and an output end of the mixed branch flow path is matched with an extruded fluororesin The raw material and the PMMA raw material are used to form an optical fiber, wherein the optical fiber is a plastic optical fiber, the core of the plastic optical fiber is PMMA, and the cladding of the plastic optical fiber is a fluororesin. It is understood that the PMMA and the fluororesin can be used as the background art. The material of the plastic optical fiber of the prior art single core extrusion die, the focus of the present application and its various embodiments is not on the material improvement of PMMA and fluororesin.
例如,所述制备装置还设置分区定型油箱,用于实现光纤的温控定型;优选的,如图3所示,所述共挤模具300连接分区定型油箱400,例如,所述共挤模具300通过共挤模口310连接分区定型油箱400,分区定型油箱中设有定型循环油,通过定型循环油口410实现定型循环油的交换与循环使用;例如,所述分区定型油箱用于通过定型循环油实现光纤的温控定型,例如,所述分区定型油箱用于提供恒温油介质并在恒温油介质中对各光纤进行拉伸定型;又如,所述分区定型油箱设置若干分区。例如,所述分区定型油箱400设置至少一分区加热器420,所述分区加热器对应一个所述分区,用于对所述分区定型油箱中的所述分区进行加热,以使恒温油介质即定型循环油保持预设的恒定温度,其中,所述预设的恒定温度根据塑料光纤的生产要求设置,根据实际生产情况调整即可。For example, the preparation apparatus is further provided with a zoned shaped fuel tank for effecting temperature-controlled shaping of the optical fiber; preferably, as shown in FIG. 3, the co-extrusion die 300 is coupled to the zoned shaped fuel tank 400, for example, the co-extrusion die 300. The partition shaping oil tank 400 is connected through the co-extrusion die 310, and the fixed-type circulating oil is provided in the partition-shaped fuel tank, and the exchange and circulation of the fixed-circulating oil is realized through the shaping circulation oil port 410; for example, the partition-shaped fuel tank is used to pass the shaping cycle The oil achieves temperature controlled shaping of the optical fiber. For example, the zoned shaped fuel tank is used to provide a constant temperature oil medium and to stretch and shape each fiber in a constant temperature oil medium; for example, the zoned shaped fuel tank is provided with several zones. For example, the zone sizing tank 400 is provided with at least one zone heater 420 corresponding to one of the zones for heating the zone in the zone sizing tank to set the constant temperature oil medium The circulating oil maintains a preset constant temperature, wherein the preset constant temperature is set according to the production requirements of the plastic optical fiber, and can be adjusted according to actual production conditions.
例如,所述制备装置还设置拉丝机组,用于在恒温油介质中进行拉伸定型之后,进行光纤拉丝。例如,所述拉丝机组用于一次拉出若干根光纤。例如,如图3所示,分区定型油箱400连接拉丝机组500,用于一次拉出若干根光纤600。例如,通过共挤模具及其共挤模口、分区定型油箱与拉丝机 组的配合,实现一次挤出多根光纤,即实现了多芯共挤的生产方式。For example, the preparation apparatus is further provided with a wire drawing unit for performing fiber drawing after stretching and setting in a constant temperature oil medium. For example, the wire drawing unit is used to pull out a number of fibers at a time. For example, as shown in FIG. 3, the zoned sizing tank 400 is coupled to the wire drawing unit 500 for drawing a plurality of fibers 600 at a time. For example, through a co-extrusion die and its co-extrusion die, a zoned shaped fuel tank and a wire drawing machine The cooperation of the group realizes the extrusion of a plurality of optical fibers at a time, that is, the production mode of multi-core co-extrusion is realized.
本申请的又一个实施例是,其生产流程如图1所示,PMMA原料输入到PMMA挤出机,PMMA挤出机即PMMA材料挤出机,PMMA挤出机挤出PMMA原料(即PMMA材料)到共挤模具;氟树脂原料输入到氟树脂挤出机,氟树脂挤出机即氟树脂材料挤出机,氟树脂挤出机挤出氟树脂原料(即氟树脂材料)到共挤模具;共挤模具在多个挤出口匹配挤出氟树脂原料与PMMA原料,通过分区恒温油拉伸定型,例如通过分区定型油箱,在分区定型油箱中的恒温油介质中进行拉伸定型,然后进入光纤拉丝机组,拉丝后收纤包装。例如,在共挤模具中进行温度感应得到感应数据,即温度相关信息;例如,对共挤模具内部的各流道中流体材料的温度进行温度感应得到感应数据,又如,对共挤模具内部的各混合分支流道中流体材料的温度进行温度感应得到感应数据,将感应数据传输给流道温控单元组(即模具温控系统),流道温控单元组根据感应数据对共挤模具进行流道温控,即,对共挤模具中的全部流道或全部混合分支流道进行温度控制,这对后续定型与拉丝等工序非常重要,能够确保光纤质量达标。又如,在恒温油介质中进行拉伸定型时,还进行定型温度反馈控制;例如,还对分区定型油箱和/或分区定型油箱中的所述全封闭恒温分区430进行定型温度反馈控制;例如,共挤模具在多个挤出口匹配挤出氟树脂原料与PMMA原料,通过分区恒温油拉伸定型时,温度传感器421发送分区温度信息到分区恒温油箱控制组(即分区独立温控系统440),分区独立温控系统440根据分区温度信息对分区定型油箱或全封闭恒温分区或分区定型油箱或分区油箱进行温度控制。In another embodiment of the present application, the production process is as shown in FIG. 1. The PMMA raw material is input to a PMMA extruder, the PMMA extruder is a PMMA material extruder, and the PMMA extruder is extruded with a PMMA raw material (ie, a PMMA material). ) to the co-extrusion die; the fluororesin raw material is input to the fluororesin extruder, the fluororesin extruder is the fluororesin material extruder, and the fluororesin extruder extrudes the fluororesin raw material (ie, the fluororesin material) to the co-extrusion die The co-extrusion die is matched with the extruded fluororesin raw material and the PMMA raw material at a plurality of extrusion ports, and is stretched and shaped by the partitioned constant temperature oil, for example, by partitioning the shaped fuel tank, performing stretching and setting in the constant temperature oil medium in the zoned shaping oil tank, and then entering Fiber drawing unit, fiber-optic packaging after drawing. For example, temperature sensing is performed in a co-extrusion mold to obtain induction data, that is, temperature-related information; for example, temperature sensing of temperature of a fluid material in each flow path inside the co-extrusion mold is induced to obtain sensing data, and, for example, inside a co-extrusion mold The temperature of the fluid material in each mixed branch flow channel is temperature-sensed to obtain the sensing data, and the sensing data is transmitted to the flow channel temperature control unit group (ie, the mold temperature control system), and the flow channel temperature control unit group flows the co-extrusion mold according to the sensing data. The temperature control of the channel, that is, the temperature control of all the flow channels or all the mixed branch flow channels in the co-extrusion die, is very important for the subsequent shaping and drawing processes, and can ensure the quality of the optical fiber is up to standard. For another example, when performing tensile setting in a constant temperature oil medium, sizing temperature feedback control is also performed; for example, shaping temperature feedback control is also performed on the fully enclosed thermostatic zone 430 in the zoned sizing tank and/or the zoned sizing tank; for example The co-extrusion die matches the extruded fluororesin raw material and the PMMA raw material at a plurality of extrusion ports, and when the partitioned constant temperature oil is stretched and shaped, the temperature sensor 421 sends the partition temperature information to the partitioned constant temperature tank control group (ie, the partition independent temperature control system 440). The partition independent temperature control system 440 performs temperature control on the zoned shaped fuel tank or the fully enclosed thermostatic zone or the zoned shaped fuel tank or the zoned tank according to the zone temperature information.
相对于现有的单芯输出技术,本申请及其各实施例提供了塑料光纤的制备方法及制备装置,如上各实施例所述,这种生产方式可以理解为多芯共挤出拉丝生产方式,简称多芯共挤方式,在多芯共挤方式中,PMMA挤出机及氟树脂挤出机与单芯共挤方式相同,而共挤模具由单芯模具结构改 为多芯模具结构。例如,多芯模具结构中增加了PMMA纤芯分支流道、氟树脂包层分支流道及包层与纤芯汇合后的混合分支流道。又如,每个分支流道都具有独立温控加热系统,混合分支流道还装有传感器,由传感器的输出信息独立控制各分支流道加热系统。Compared with the existing single-core output technology, the present application and its embodiments provide a method for preparing a plastic optical fiber and a preparation device thereof. As described in the above embodiments, the production method can be understood as a multi-core co-extrusion drawing production method. Referring to the multi-core co-extrusion method, in the multi-core co-extrusion mode, the PMMA extruder and the fluororesin extruder are the same as the single-core coextrusion method, and the co-extrusion mold is changed from the single-core mold structure. It is a multi-core mold structure. For example, in the multi-core mold structure, a PMMA core branch flow path, a fluororesin cladding branch flow path, and a mixed branch flow path in which the cladding and the core are merged are added. For another example, each branch flow channel has an independent temperature control heating system, and the mixed branch flow channel is also equipped with a sensor, and the branch flow channel heating system is independently controlled by the output information of the sensor.
其中,在不改变PMMA挤出机及氟树脂挤出机的情况下,共挤模具输出口由单个变为N个,光纤生产模式由单根变为多根。这样,既不改变两个挤出机,又能保证原材料在挤出过程中,仍保持最佳挤出工艺,确保进入共挤模具流道中的原材料,其温度、压力都处于生产中的最佳状态。由于两个挤出机没变,可以降低改制成本,且采用多芯共挤模具后,系统的供料挤出状态没有变,单位时间内提供的挤出材料体积没变,易于根据经验灵活调整。并且,改为多芯模具后,原材料从每个芯的模口挤出速度就变为原来的1/N,同时氟树脂的模具出口也由单芯一个变为多芯N个,即由单个挤出口空间容积增大到N倍,这将极大改善氟材料的挤出状态,使氟树脂原料的流动性与PMMA原料的流动性更融洽,使得挤出状态更匹配,光纤包层与芯层交接面达到较理想状态。这种多芯生产方式,对原材料的折射率要求也容易实现,PMMA为1.492,氟树脂原料1.40~1.42即可,都是常用原材料,从而无需额外调配,降低了产品成本。Among them, without changing the PMMA extruder and the fluororesin extruder, the co-extrusion die output port is changed from a single to N, and the fiber production mode is changed from a single root to a plurality of wires. In this way, the two extruders are not changed, and the raw materials are kept in the extrusion process, and the optimum extrusion process is maintained to ensure that the raw materials entering the co-extrusion mold flow path are optimal in temperature and pressure. status. Since the two extruders have not changed, the reforming cost can be reduced, and after the multi-core co-extrusion mold is used, the feeding state of the system does not change, the volume of the extruded material provided per unit time does not change, and it is easy to flexibly adjust according to experience. . Moreover, after changing to a multi-core mold, the extrusion speed of the raw material from each die is changed to 1/N, and the mold outlet of the fluororesin is changed from a single core to a multi-core N, that is, a single The volume of the extrusion port is increased to N times, which will greatly improve the extrusion state of the fluorine material, so that the fluidity of the fluororesin raw material and the flowability of the PMMA raw material are more harmonious, so that the extrusion state is more matched, the fiber cladding and the core The layer interface is ideal. This multi-core production method makes it easy to achieve the refractive index requirements of raw materials. PMMA is 1.492, and fluororesin raw materials are 1.40 to 1.42, which are common raw materials, so that no additional deployment is required, which reduces product cost.
例如,分支流道温控加热系统中的传感器,可采用压力式,也可采用其他类型传感器,目的只是通过传感器的信息能控制流道中流体材料的温度,通过改变流体温度,达到控制其流速的目的,使多芯挤出过程中,各分支流道中的流体流出平衡均匀,生产出的光纤物理性能稳定且一致性好。For example, the sensor in the branch flow channel temperature control heating system can adopt pressure type or other types of sensors, and the purpose is only to control the temperature of the fluid material in the flow channel by the information of the sensor, and to control the flow rate by changing the temperature of the fluid. The purpose is to make the fluid outflow balance in each branch flow channel uniform during the multi-core extrusion process, and the produced fiber has stable physical properties and good consistency.
塑料光纤挤出后,采用在全封闭恒温分区油箱中定型方式定型,拉伸定型全过程在恒温油介质中进行。全封闭恒温分区定型油箱内,分为多个相对独立全封闭恒温分区430。每个分区都具有独立的温控系统440,温度传感器421控制每个独立分区加热器,使不同分区的温度,恒定在不同的温度值上。优选的,沿出纤方向,每个恒温分区中的温度相对递减,首个 分区温度可定温在1/2~2/3的模口挤出温度或温度值上,其他递减,直至最后分区出来后,进入环境温度即可。这种工艺,可保证在同一分区内,塑料光纤各点温度相同,受拉伸力的结果也相同,同时确保不受空气中的净化度、湿度、流动性等因素对定型过程产生任何的影响。同时,这种方法也解决了塑料光纤从挤出口高温状态挤出后,立即进入到环境空间的空气中冷却,在较大的温度突变下,塑料光纤各点都会产生应力的影响。After the plastic optical fiber is extruded, it is shaped in a fully enclosed constant temperature zone tank, and the whole process of the stretching and setting is carried out in a constant temperature oil medium. The fully enclosed thermostatic zone shaped fuel tank is divided into a plurality of relatively independent fully enclosed thermostatic zones 430. Each zone has an independent temperature control system 440 that controls each individual zoned heater so that the temperatures of the different zones are constant at different temperature values. Preferably, in the direction of the fiber exit, the temperature in each thermostatic zone is relatively decremented, the first The partition temperature can be fixed at a die temperature or temperature value of 1/2 to 2/3, and the other is decremented until the final partition comes out and the ambient temperature is reached. This process ensures that the temperature of the plastic fiber is the same at the same point in the same zone, and the tensile force results are the same, while ensuring that the air purification, humidity, fluidity and other factors have no effect on the shaping process. . At the same time, this method also solves the problem that the plastic optical fiber is cooled into the air of the environmental space immediately after being extruded from the high temperature state of the extrusion port, and the stress of the plastic optical fiber is generated under the sudden change of the large temperature.
本申请及其各实施例具有生产效率高和产品质量好的优点,下面给出具体的生产试验作出说明,在该试验过程中,保持以PMMA挤出机24小时连续挤出量100kg,平均每秒挤出量约为1.16g,氟树脂挤出机每24小时挤出8kg,平均每秒挤出量约为0.093g,以六芯共挤模具进行直径为1mm的塑料光纤挤出生产,每模口挤出速度为20cm/s,生产线日产能力约为10~12万米。试制多次,生产的塑料光纤的平均衰减值约为每公里167dB~179dB之间,符合高质量通信塑料光纤的要求。The application and its various embodiments have the advantages of high production efficiency and good product quality. The specific production test is described below. During the test, the continuous extrusion amount of 100 kg is maintained in a PMMA extruder for 24 hours, with an average of The extrusion amount per second is about 1.16g, the fluororesin extruder extrudes 8kg every 24 hours, and the average extrusion per second is about 0.093g. The plastic fiber extrusion with a diameter of 1mm is produced by a six-core co-extrusion die. The extrusion speed of the die is 20cm/s, and the production capacity of the production line is about 10 to 120,000 meters. After trial production, the average attenuation value of the produced plastic optical fiber is between 167dB and 179dB per kilometer, which meets the requirements of high-quality communication plastic optical fiber.
进一步地,本申请的实施例还包括,上述各实施例的各技术特征,相互组合形成的塑料光纤及其制备方法与制备装置,解决了单芯挤出式生产方式所存在的光纤包层氟树脂原料的流动性不匹配以及空气定型的问题,提升了光纤生产质量的稳定性,实现了包层厚度较为均匀、光纤韧性较好及光纤衰减较小等效果。Further, the embodiment of the present application further includes the plastic optical fiber formed by combining the technical features of the above embodiments, the preparation method and the preparation device thereof, and the fiber cladding fluorine present in the single core extrusion production mode is solved. The problem of mismatched fluidity of the resin raw materials and air shaping improves the stability of the optical fiber production quality, and achieves the effects of relatively uniform cladding thickness, good fiber toughness, and small fiber attenuation.
需要说明的是,本申请的说明书及其附图中给出了本申请的较佳的实施例,但是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。并且,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。 It should be noted that the preferred embodiments of the present application are given in the specification of the present application and the accompanying drawings. However, the present application can be implemented in many different forms, and is not limited to the embodiments described in the specification. The examples are not intended to be limiting as to the scope of the present application, and the embodiments are provided to make the understanding of the disclosure of the present application more comprehensive. Further, each of the above technical features is further combined with each other to form various embodiments that are not enumerated above, and are considered to be within the scope of the specification of the present application; further, those skilled in the art can improve or change according to the above description. All such improvements and modifications are intended to fall within the scope of the appended claims.

Claims (12)

  1. 一种塑料光纤的制备方法,其特征在于,包括以下步骤:A method for preparing a plastic optical fiber, comprising the steps of:
    协调氟树脂原料的流动性与PMMA原料的流动性;Coordinating the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material;
    在多个混合分支流道的每一混合分支流道中,共同匹配挤出氟树脂原料与PMMA原料。The extruded fluororesin raw material and the PMMA raw material are collectively matched in each mixed branch flow path of the plurality of mixed branch flow channels.
  2. 根据权利要求1所述制备方法,其特征在于,在多个混合分支流道的每一混合分支流道中,共同匹配挤出氟树脂原料与PMMA原料之后,还执行以下步骤:在恒温油介质中进行拉伸定型。The preparation method according to claim 1, characterized in that, after matching the extruded fluororesin raw material and the PMMA raw material in each mixed branch flow path of the plurality of mixed branch flow channels, the following steps are further performed: in the constant temperature oil medium Stretch stereotypes.
  3. 根据权利要求2所述制备方法,其特征在于,在恒温油介质中进行拉伸定型之后,还执行以下步骤:光纤拉丝。The preparation method according to claim 2, wherein after the stretching and setting in the constant temperature oil medium, the following step is further performed: the fiber is drawn.
  4. 根据权利要求1所述制备方法,其特征在于,在多个混合分支流道的每一混合分支流道中,共同匹配挤出氟树脂原料与PMMA原料时,还进行流道温控。The preparation method according to claim 1, wherein in each of the plurality of mixed branch flow passages, when the extruded fluororesin raw material and the PMMA raw material are collectively matched, flow channel temperature control is further performed.
  5. 根据权利要求4所述制备方法,其特征在于,所述流道温控,包括分别获取各流道中流体材料的温度相应参数,并分别进行温度控制以改变各流道中流体材料的温度。The preparation method according to claim 4, wherein the temperature control of the flow channel comprises separately obtaining temperature corresponding parameters of the fluid material in each flow channel, and separately performing temperature control to change the temperature of the fluid material in each flow channel.
  6. 根据权利要求1所述制备方法,其特征在于,在协调氟树脂原料的流动性与PMMA原料的流动性之后,并在多个混合分支流道的每一混合分支流道中,共同匹配挤出氟树脂原料与PMMA原料之前,还包括步骤:分别将所述氟树脂原料与PMMA原料输入对应的若干分支流道,并继续协调所述氟树脂原料的流动性与PMMA原料的流动性。The preparation method according to claim 1, wherein after the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material are coordinated, and in each mixed branch flow path of the plurality of mixed branch flow paths, the extruded fluorine is collectively matched. Before the resin raw material and the PMMA raw material, the method further comprises the steps of: respectively inputting the fluororesin raw material and the PMMA raw material into a plurality of branch flow passages, and continuing to coordinate the fluidity of the fluororesin raw material and the fluidity of the PMMA raw material.
  7. 一种塑料光纤的制备装置,其特征在于,包括共挤模具、PMMA挤出机及氟树脂挤出机;A device for preparing a plastic optical fiber, comprising: a co-extrusion die, a PMMA extruder, and a fluororesin extruder;
    所述PMMA挤出机与所述氟树脂挤出机分别连接所述共挤模具,用于 通过所述共挤模具协调氟树脂原料的流动性与PMMA原料的流动性;The PMMA extruder and the fluororesin extruder are respectively connected to the co-extrusion die for Coordinating the fluidity of the fluororesin raw material with the fluidity of the PMMA raw material by the co-extrusion die;
    所述共挤模具设置共挤模口,用于共同匹配挤出氟树脂原料与PMMA原料。The co-extrusion die is provided with a co-extrusion die for collectively matching the extruded fluororesin raw material with the PMMA raw material.
  8. 根据权利要求7所述制备装置,其特征在于,所述制备装置还包括分区定型油箱,用于在恒温油介质中进行拉伸定型。The preparation apparatus according to claim 7, wherein said preparation apparatus further comprises a zoned shaped oil tank for performing tensile setting in a constant temperature oil medium.
  9. 根据权利要求8所述制备装置,其特征在于,所述分区定型油箱设置有全封闭恒温分区。The preparation apparatus according to claim 8, wherein said zone shaping oil tank is provided with a fully enclosed thermostatic zone.
  10. 根据权利要求9所述制备装置,其特征在于,所述分区定型油箱设置有多个全封闭恒温分区;所述制备装置还包括分区独立温控系统,用于分别获取各所述全封闭恒温分区中油介质的温度相应参数,并分别进行温度控制以恒定各所述全封闭恒温分区中油介质的温度。The preparation device according to claim 9, wherein the partition sizing tank is provided with a plurality of fully enclosed thermostatic zones; and the preparation device further comprises a partition independent temperature control system for respectively acquiring each of the fully enclosed thermostatic zones The temperature of the medium medium is corresponding to the parameters, and temperature control is respectively performed to constant the temperature of the oil medium in each of the fully enclosed constant temperature zones.
  11. 根据权利要求7所述的制备装置,其特征在于,所述共挤模具内还设置有若干分支流道组,每一分支流道组包括一PMMA纤芯分支流道、一氟树脂包层分支流道以及一混合分支流道;The preparation device according to claim 7, wherein the co-extrusion die is further provided with a plurality of branch flow channel groups, each branch flow channel group comprising a PMMA core branch flow channel and a fluororesin cladding layer. a branch runner and a mixed branch runner;
    所述PMMA纤芯分支流道的输出端及所述氟树脂包层分支流道的输出端分别连接所述混合分支流道的输入端,通过所述混合分支流道的输出端匹配挤出所述氟树脂原料与所述PMMA原料。An output end of the PMMA core branch flow channel and an output end of the fluororesin clathing flow channel are respectively connected to an input end of the mixed branch flow channel, and an output end of the mixed branch flow channel is matched with an extrusion station The fluororesin raw material and the PMMA raw material are described.
  12. 一种塑料光纤,其特征在于,采用如权利要求1至6中任一项所述制备方法制得。 A plastic optical fiber obtained by the production method according to any one of claims 1 to 6.
PCT/CN2017/100771 2016-09-06 2017-09-06 Plastic optical fiber, preparation method therefor and preparation device thereof WO2018045972A1 (en)

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