WO2018040618A1 - Method and system for detecting dirt blockage of heat exchanger of air conditioner, and air conditioner - Google Patents

Method and system for detecting dirt blockage of heat exchanger of air conditioner, and air conditioner Download PDF

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Publication number
WO2018040618A1
WO2018040618A1 PCT/CN2017/084770 CN2017084770W WO2018040618A1 WO 2018040618 A1 WO2018040618 A1 WO 2018040618A1 CN 2017084770 W CN2017084770 W CN 2017084770W WO 2018040618 A1 WO2018040618 A1 WO 2018040618A1
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WIPO (PCT)
Prior art keywords
heat exchanger
dirty
dust filter
pressure difference
fan speed
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PCT/CN2017/084770
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French (fr)
Chinese (zh)
Inventor
袁光
李洪涛
苏立志
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广东美的制冷设备有限公司
美的集团股份有限公司
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Priority claimed from CN201610798007.1A external-priority patent/CN106322678B/en
Priority claimed from CN201610789489.4A external-priority patent/CN106440186B/en
Application filed by 广东美的制冷设备有限公司, 美的集团股份有限公司 filed Critical 广东美的制冷设备有限公司
Publication of WO2018040618A1 publication Critical patent/WO2018040618A1/en

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  • the invention relates to the field of air conditioning control, in particular to a method, a system and an air conditioner for detecting a dirty block of an air conditioner heat exchanger, and a method, a system and an air conditioner for detecting a dirty block of a heat exchanger based on a single pressure sensor.
  • the heat exchanger is the core component of the air conditioner and plays a vital role in the air conditioning and cooling system.
  • the structure of the heat exchanger is composed of pipes and dense fins.
  • the fins are inserted in series and densely arranged on the pipeline. The gap between them is extremely small, and the fin area is relatively large for heat transfer. Therefore, in the air conditioner During operation, when airflow passes through it, dust and debris in the air can easily adhere to the fins and cause dirty plugging.
  • the effect of the heat exchanger after the dirty plugging is much worse than that of the dust filter. It will not only reduce the airflow of the air conditioner, but also affect the performance of the air conditioner. Moreover, since the heat exchange between indoor and outdoor relies on the fins, the dust will be transferred to the heat exchanger.
  • the dust filter and the heat exchanger are different in the ash deposition rate, parasitic bacteria, and cleaning method: the dust collection rate of the dust filter net is fast, and the heat storage device has the protection dust accumulation rate due to the dust filter net. It is relatively slow; the main dust parasites on the dust screen and the bacteria mixed in the air dust, in addition to these bacteria on the heat exchanger, it will breed more molds due to its humid environment; the filter net is clean and simple, manual cleaning or automatic The brush cleaning is easy to implement, the time used is short, and no large energy is consumed, and the heat exchanger is very difficult to clean due to its own structure, and the required method takes a long time and consumes a large amount of energy.
  • the air conditioner needs to be processed separately according to the respective dirty plugging conditions of the two, so it is necessary to separately detect the dirty plugging technology of the indoor heat exchanger.
  • the invention provides a method, a system and an air conditioner for detecting a dirty block of an air conditioner heat exchanger, which solve the above technical problems.
  • a method for detecting a dirty plug of an air conditioner heat exchanger comprising the steps of:
  • Step 1 obtaining a dirty plugging degree of the dust filter under the first fan speed
  • Step 2 Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
  • Step 3 Obtain a difference between the pressure of the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the first fan speed, and record the difference as the second pressure difference;
  • Step 4 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • step 5 the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  • a system for detecting a dirty block of an air conditioner heat exchanger includes a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module.
  • the first obtaining module is configured to acquire a dirty plugging degree of the dust filter under the first fan speed
  • the second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
  • the third obtaining module is configured to obtain a difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the first fan speed, which is recorded as a second pressure difference;
  • the calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
  • the fourth acquiring module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  • the present invention also provides an air conditioner comprising the air conditioner heat exchanger dirty block detecting system described above.
  • the invention has the beneficial effects that the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the invention not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time.
  • the situation so that the air conditioner is independently controlled according to the respective dirty plugging conditions, for example, the dust filter net or the heat exchanger is respectively cleaned by corresponding cleaning methods at different times; meanwhile, according to the different dirty plugging levels of the heat exchanger, the air conditioner is different.
  • the control method enriches the function of the air conditioner and improves the user satisfaction.
  • the invention also provides a heat exchanger dirty block detecting method, system and air conditioner based on a single pressure sensor, which solves the above technical problems.
  • a method for detecting a dirty heat exchanger of a heat exchanger based on a single pressure sensor comprising the steps of:
  • Step 10 obtaining a dirty plugging degree of the dust filter under the first fan speed
  • Step 20 Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
  • Step 30 collecting a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the first fan speed, to generate a Two pressure difference;
  • Step 40 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • Step 50 Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  • a heat exchanger dirty block detection system based on a single pressure sensor including a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module.
  • the first obtaining module is configured to acquire a dirty plugging degree of the dust filter under the first fan speed
  • the second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
  • the third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculate a pressure value of the leeward side of the heat exchanger and a pressure value of the windward side of the dust filter corresponding to the first fan speed a difference, generating a second pressure difference;
  • the calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
  • the fourth acquiring module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  • the present invention also provides an air conditioner comprising the heat exchanger dirty block detecting system based on a single pressure sensor as described above.
  • the invention has the beneficial effects that the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the invention not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time.
  • the situation so that the air conditioner is independently controlled according to the respective dirty plugging conditions, for example, the dust filter net or the heat exchanger is respectively cleaned by corresponding cleaning methods at different times; meanwhile, according to the different dirty plugging levels of the heat exchanger, the air conditioner is different.
  • the control method enriches the function of the air conditioner and improves the user satisfaction.
  • Embodiment 1 is a schematic flow chart of a method for detecting a dirty plugging of an air conditioner heat exchanger in Embodiment 1;
  • FIG. 2 is a schematic structural view of a dirty block detecting system of an air conditioner heat exchanger in Embodiment 1;
  • FIG. 3 is a schematic structural view of a photodetecting unit in Embodiment 1;
  • FIG. 4 is a schematic structural view of a photodetecting unit in Embodiment 2;
  • FIG. 5 is a schematic flow chart of a method for detecting a dirty block of an air conditioner heat exchanger in Embodiment 3;
  • FIG. 6 is a schematic structural view of a dirty plugging detection system of an air conditioner heat exchanger in Embodiment 3;
  • FIG. 7 is a schematic structural view of an air conditioner according to Embodiment 4.
  • FIG. 8 is a schematic flow chart of a method for detecting a dirty block of a heat exchanger in Embodiment 5;
  • FIG. 9 is a schematic structural view of a heat exchanger dirty plugging detection system in Embodiment 5.
  • FIG. 10 is a schematic structural view of a photodetecting unit in Embodiment 5.
  • Figure 11 is a schematic structural view of a photodetecting unit in Embodiment 6;
  • FIG. 12 is a schematic flow chart of a method for detecting a dirty blockage of a heat exchanger in Embodiment 7;
  • Figure 13 is a schematic structural view of a heat exchanger dirty block detecting system in Embodiment 7;
  • Figure 14 is a schematic structural view of an air conditioner according to Embodiment 8.
  • the air duct design of the split wall air conditioner is that the air first passes through the filter dust net at the air inlet end, then passes through the heat exchanger, and finally enters the wind wheel cavity.
  • the degree of dirty plugging of the heat exchanger can be obtained according to the overall dirty plugging degree of the air conditioner indoor unit, that is, the overall dirty plugging degree of the heat exchanger and the filter dust net, and the dirty plugging degree of the separate dust filter net.
  • the method for detecting the dirty blockage of the air conditioner heat exchanger of the present invention comprises the following steps:
  • Step 1 obtaining a dirty plugging degree of the dust filter under the first fan speed
  • Step 2 Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
  • Step 3 Obtain a difference between the pressure of the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the first fan speed, and record the difference as the second pressure difference;
  • Step 4 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • step 5 the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  • the method for detecting the dirty level of the indoor unit of the invention adopts the double side pressure detecting method.
  • the degree of dirty plugging of the air conditioner will directly affect the pressure difference between the two sides. The more serious the dirty plug, the greater the resistance to air circulation, and the greater the pressure difference between the two sides. In addition, the different speeds of the wind wheel will also affect the pressure difference between the two sides. Therefore, the degree of dirty plugging can be detected by the pressure difference, and the wind speed factor of the fan can be accurately detected to detect the dirty degree of the air conditioner indoor unit.
  • the above solution has two implementation methods, one is to keep the current fan speed unchanged, calculate the dirty plugging level of the heat exchanger under the current fan speed, and the other is to adjust the current fan speed to the target fan. Speed, calculate the dirty plug level of the heat exchanger at the target fan speed,
  • FIG. 1 is a schematic flow chart of a method for detecting a dirty blockage of an air-conditioning heat exchanger according to Embodiment 1, including the following steps:
  • Step 1 Obtain the current fan speed and the dirty degree of the dust filter
  • Step 2 Obtain a pressure difference between the dust filter net corresponding to the degree of dirty plugging of the dust filter under the current fan speed, and record the first pressure difference;
  • Step 3 obtaining the difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the current fan speed, and recording the difference as the second pressure difference;
  • Step 4 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • Step 5 Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
  • step 1 of the embodiment the current fan speed is collected by the wind speed sensor, and the dirty plugging degree of the dust filter is directly obtained by the photoelectric detecting method.
  • the degree of dirty dust filter can also be obtained by other methods, and will not be described in detail herein.
  • obtaining the dirty plugging degree of the dust filter by the photoelectric detecting method includes the following steps:
  • the value is a voltage value of a resistor connected in series with the photosensitive element.
  • the voltage across the collected resistor can be transmitted to the single-chip microcomputer, and then the analog voltage signal built in the single-chip microcomputer can be used to convert the analog voltage signal at both ends of the resistor into a digital information value, and the value of the dust filter is represented by the value. Dirty blockage.
  • the greater the voltage across the resistor the larger the value converted by the single-chip microcomputer into digital information, indicating that the greater the light intensity that is transmitted, the less severe the dust filter is dirty.
  • the reflected light reflected by the dust filter may be collected by the photosensitive element, and the light intensity of the reflected light is converted into a numerical value indicating the degree of dirty plugging of the dust filter, and the digital information converted at this time is converted.
  • the larger the value the smaller the light intensity that is transmitted, and the more severe the filter dust is blocked.
  • This method is not only simple in structure, low in cost and accurate in detection results, and can be directly installed and used in an air conditioner, and the installation and use process is also very simple.
  • the voltage value at both ends of the resistance may be continuously collected, and after the maximum value and the minimum value are removed, the average value of the other voltage values is averaged to obtain the current dust filter.
  • the degree of dirty plugging of the net for example, after sampling the voltage values at both ends of the resistor for 7 consecutive times, after removing the maximum value and the minimum value, the average value of the other five voltage values is taken to obtain the current degree of dirty dust filter.
  • the filter function corresponding to the dirty plugging degree of the dust filter net and the pressure difference between the two sides of the filter dust net is calculated according to the first function relationship between the dust plugging degree of the dust filter net and the pressure difference between the two sides of the dust filter net.
  • the pressure difference on both sides of the net is recorded as the first differential pressure.
  • the first functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioner operation before the air conditioner leaves the factory.
  • the program is used for convenient query.
  • establishing the first functional relationship includes the following steps:
  • the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
  • S204 establish a linear function of the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the filter net in each speed range.
  • the voltage value can be correspondingly matched with the pressure difference between the two sides of the dust filter under the same dirty plugging degree of the dust filter to ensure the consistency of the dirty plugging degree of the dust filter.
  • step 3 of the embodiment the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter are respectively collected by two pressure sensors, and the pressure difference ⁇ P of the entire indoor unit under the current fan speed is obtained.
  • ⁇ P pressure value on the leeward side of the heat exchanger - the pressure on the windward side of the dust filter.
  • the following method may also be adopted in the embodiment: maintaining the current fan speed unchanged, continuously collecting the pressure value of the leeward side of the heat exchanger through the first pressure sensor, and continuously through the second pressure sensor Collecting the pressure value on the windward side of the dust filter net, and separately calculating the difference between the two; respectively, taking the average value directly or removing the maximum value and the minimum value, and taking the average value to obtain the second pressure difference, for example, the acquisition of the seventh consecutive time After the difference is described, the maximum value and the minimum value are removed, and the average of the remaining five difference values is obtained to obtain the second pressure difference.
  • the data acquisition process of this method is simple and reliable, and the detection data is accurate and less affected by other factors.
  • step 4 of the embodiment the difference between the second differential pressure ⁇ P and the first differential pressure ⁇ Pv is calculated, that is, The pressure difference ⁇ Pe on both sides of the heat exchanger can be obtained, and the pressure on both sides of the heat exchanger is obtained by querying the pre-established heat exchanger dirty plugging level and the first corresponding relationship table between the fan speed and the pressure difference between the two sides of the heat exchanger.
  • the difference ⁇ Pe corresponds to the dirty heat exchanger level at the current fan speed.
  • the first correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the first correspondence table includes the following steps:
  • the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
  • the value range of the pressure difference between the two sides of the heat exchanger is equally divided according to a preset number of dirty plugging levels, and the sides of the heat exchanger corresponding to the dirty plugging level of each heat exchanger are obtained under the speed range.
  • the pressure difference range In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied.
  • the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
  • the dirty plug level is displayed through the display panel
  • the dirty plug level is displayed through the display panel, and the buzzer is used to prompt the buzzer when the power is turned on;
  • the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or intelligent voice prompt in the short-time and multiple times when the air conditioner is turned on and/or running. Displaying and driving the cleaning unit to perform automatic cleaning using a corresponding cleaning method;
  • the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or a smart voice prompt in a short time and multiple times when the air conditioner is turned on and/or running. And controlling the air conditioner to stop running; in the control mode, the higher the dirty plugging level, the more serious the heat exchanger is dirty.
  • the time of the buzzer or the smart voice prompt can be set in the non-sleep time to ensure the user's sleep quality.
  • the dust filter net and/or the heat exchanger may be separately cleaned according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger at different or the same time.
  • FIG. 2 is a schematic structural diagram of a dirty block detection system of an air conditioner heat exchanger corresponding to the method of Embodiment 1, including a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module. ,
  • the first acquiring module is configured to acquire a current fan speed and a dust filter network dirty blocking degree
  • the second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the current fan speed, and record the first pressure difference;
  • the third obtaining module is configured to obtain a difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the current fan speed, which is recorded as a second pressure difference;
  • the calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
  • the fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
  • the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
  • the first acquiring module includes a wind speed collecting unit for collecting the fan speed and a dust filter dirty detecting unit for acquiring the dirty plugging degree of the dust filter.
  • FIG. 3 it is a schematic structural diagram of a dirty filter detecting unit of the dust filter according to the embodiment, wherein the dust filter detecting unit includes a connection a transmitting and receiving module 9 and a detecting module 8 connected to the plug-in 6, the detecting module 8 comprising a light emitting unit 3 for emitting light to the dust filter net 7 and a light-sensitive element 4 for receiving transmitted light transmitted through the dust filter net 7,
  • the transmitting and receiving module 9 is for controlling the light emitting unit 3 to emit light and for converting the light intensity of the transmitted light received by the photosensitive element 4 into a value for indicating the degree of dirty plugging of the dust filter 7.
  • the light emitting unit 3 is an infrared light emitting diode; the photosensitive element 4 is a photodiode, and in other embodiments, the photosensitive element 4 may also be a phototransistor.
  • the transmitting and receiving module 9 includes a single chip microcomputer 1, a first switch control circuit 2, and a conversion circuit for converting a photocurrent of the photodiode into a voltage, and the first IO port of the single chip microcomputer 1 is connected to the first switch.
  • the control circuit 2, the first switch control circuit 2 is connected to the infrared light emitting diode through a connector 6, and the conversion circuit is connected to the analog input port of the single chip microcomputer 1.
  • the conversion circuit includes a resistor R4 connected in series with the photosensitive element. The resistor R4 is connected to the analog input port of the single chip 1 at the same time as the series end of the photosensitive element, and the other end of the resistor R4 is grounded.
  • the base of the transistor Q1 in the first switch control circuit is connected to the first IO port of the single chip via the resistor R1, the collector is connected to the light emitting unit via the resistor R3, and the emitter is grounded.
  • the base of the transistor Q1 is also connected in series with the pull-down resistor R2 and grounded.
  • a triode switch circuit is used, and when the detection is required, the illumination is turned on, and when the detection is not required, the control circuit is simple, and the energy consumption can be saved to the utmost.
  • the collector of the triode is connected to the infrared light emitting diode LED through the resistor R3, and the resistor R3 is an LED current limiting protection resistor, which can ensure a suitable current flows in the LED, and improve the effect of the dirty filter detecting unit of the dust filter.
  • the infrared light-emitting diode is protected from damage due to excessive current.
  • the first IO port of the single-chip microcomputer 1 of the filter dust dirty detection unit outputs a high-low level signal.
  • the photodiode 4 is a photosensitive element that is irradiated thereon The more light, the larger the photocurrent through it, the more it is connected in series with the resistor R4.
  • the analog voltage signal can be converted into digital information value, and this value is used to indicate the dirty plugging degree of the dust filter.
  • the voltage across the resistor R4 is larger, and the single-chip computer converts into digital information value. The larger the light intensity, the more light the dust filter is.
  • FIG. 4 it is a schematic structural diagram of a dust filter detecting unit in the second embodiment.
  • a second switch control circuit 10 for controlling the opening and closing of the photosensitive element is added, and the second switch is controlled.
  • the circuit is connected to the second IO port of the single chip microcomputer, and controls the opening and closing of the second switch control circuit by the high and low level signals corresponding to the output of the IO port.
  • the circuit can be reliably turned off.
  • the unit without the switch control circuit the light current generated on the transmitting and receiving module when the light is irradiated to the photosensitive element in the non-detecting time environment is avoided. Consumption.
  • the second switch control circuit 10 is a triode switch circuit, including a triode Q2, a resistor R6 and a resistor R7.
  • the base of the transistor Q2 is connected to the second IO port of the single chip via a resistor R6, and the collector is A resistor R4 is connected to the series terminal of the photosensitive element and resistor R5, and the emitter is grounded.
  • the base of the transistor Q1 is also grounded in series with the pull-down resistor R7.
  • the triode switch circuit is used to turn on the illumination when it needs to be detected, and is turned off when no detection is needed.
  • the control circuit is simple, and the energy consumption can be saved to the utmost.
  • the first switch control circuit, the second switch control circuit, and the conversion circuit are all integrated in the main control board, and the power control module 5 is further disposed on the main control board, and the power supply module is 5 respectively connecting the infrared light emitting diode and the photodiode for supplying power to the infrared light emitting diode and the photodiode.
  • the power supply module is a five-volt regulated filter power supply.
  • the external device of the dirty filter detecting unit of the dust filter of the invention only includes the light emitting unit and the photosensitive element, and the remaining control circuit parts are arranged on the main control board, and only two connecting lines are needed to realize signal transmission and reception, and then By adding a connection cable to the power supply module, the entire detection scheme can be realized, thereby reducing the connection line, occupying a small space, being easy to implement, and reducing the cost.
  • the light emitting unit and the photosensitive element are small in size, which greatly reduces the occupied space, thereby reducing the influence of the external device on the dust attached to the dust filter, and ensuring the accuracy of the detection result.
  • the power supply module is simple, no complicated power supply is needed, and only the motherboard 5v can supply power.
  • Parallel connection of a grounded capacitor C1 on the source can remove the noise interference of the direct current, making the power supply cleaner and reducing noise.
  • the single chip microcomputer includes an analog-to-digital converter, and the conversion circuit is connected to the analog-to-digital converter via an analog input port of the single chip microcomputer, and converts the voltage analog signal into an analog-to-digital converter.
  • the digital signal is used to detect the obtained light intensity information, so that the dirty plugging degree of the dust filter net can be obtained, thereby facilitating the information processing and other functions to judge the information.
  • the output pin of the analog-to-digital converter of the single chip microcomputer is connected to a resistor R5 and then connected to a grounded capacitor C2, which can function as a current limiting and decoupling.
  • the structure of the detecting unit and the dust filter dirty detecting unit of the first embodiment and the second embodiment Basically the same, it is only necessary to replace the photodiode with a photodiode or a phototransistor for receiving reflected light diffusely reflected by the dust filter.
  • the greater the voltage across the resistor in series with the photodiode or the phototransistor the greater the value converted by the single-chip microcomputer into digital information, indicating that the greater the reflected light intensity, the more dust and dust on the dust filter net, and the dust filter net. The more serious the dirty blockage.
  • the second acquiring module includes: a first storage unit, configured to store a first function of a pre-established degree of dirty plugging of the dust filter and a pressure difference between the two sides of the filter net under different fan speeds. a first calculating unit, configured to bring the dirty plugging degree of the dust filter into the first functional relationship corresponding to the current fan speed, and generate a dirty plugging degree of the dust filter corresponding to the current fan speed. The pressure difference between the two sides of the filter net.
  • the third obtaining module comprises: a first pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure on the leeward side of the heat exchanger; and a second pressure sensor disposed on the windward side of the dust filter for continuously collecting the dust filter The pressure on the windward side of the net; the second calculating unit is used for calculating the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter, and taking the mean value directly or removing the maximum value and the minimum value The second pressure difference.
  • the fourth obtaining module includes: a second storage unit, configured to store a pre-established heat exchanger dirty plugging level and a fan speed, and a first correspondence table between pressure differences on both sides of the heat exchanger; the query unit is configured to query the location The first correspondence table is obtained, and the pressure difference between the two sides of the heat exchanger is obtained in the current wind The corresponding heat exchanger is dirty at the machine speed.
  • the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby
  • the air conditioning is independently controlled by the dirty plugging situation. For example, the dust filter net or the heat exchanger is cleaned by corresponding cleaning methods at different times. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, enriching the air conditioner. The features that improve user satisfaction.
  • FIG. 5 is a schematic flow chart of another method for detecting a dirty plugging of an air-conditioning heat exchanger according to Embodiment 3, including the following steps:
  • step 1 the current fan speed is adjusted to a preset target fan speed, and the dust filter network is blocked at the target fan speed;
  • Step 2 According to the target fan speed, obtain the pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter, and record it as the first pressure difference;
  • Step 3 obtaining the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the target fan speed, which is recorded as the second pressure difference;
  • Step 4 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • step 5 the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger.
  • the degree of dirty plugging of the dust filter can be directly obtained by the photoelectric detecting method.
  • the specific method is the same as that in the first embodiment, and will not be described in detail herein.
  • the differential pressure between the dust filter net and the pressure difference between the two sides of the filter dust net is determined by a pre-established target fan speed, and the pressure difference between the dust filter net and the dust filter net is calculated. , recorded as the first pressure difference.
  • the second functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate query and use. In the data testing process, establishing the second functional relationship includes the following steps:
  • the following method may also be adopted in the embodiment: maintaining the target fan speed unchanged, continuously collecting the pressure value of the leeward side of the heat exchanger through the first pressure sensor, and continuously through the second pressure sensor Collecting the pressure value on the windward side of the dust filter net, and separately calculating the difference between the two; respectively, taking the average value directly or removing the maximum value and the minimum value, and taking the average value to obtain the second pressure difference, for example, the acquisition of the seventh consecutive time After the difference is described, the maximum value and the minimum value are removed, and the average of the remaining five difference values is obtained to obtain the second pressure difference.
  • the data acquisition process of this method is simple and reliable, accurate and less affected by other factors.
  • step 4 of the embodiment calculating the difference between the second pressure difference ⁇ P and the first pressure difference ⁇ Pv, the pressure difference ⁇ Pe on both sides of the heat exchanger can be obtained, and the target fan speed is established by querying in advance.
  • the second correspondence table of the dirty plugging level of the heat exchanger and the pressure difference between the two sides of the heat exchanger obtains the dirty plugging level of the heat exchanger corresponding to the pressure difference ⁇ Pe on both sides of the heat exchanger.
  • the second correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using.
  • establishing the second correspondence table includes the following steps:
  • the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is obtained again, and the pressure difference between the two sides of the heat exchanger is set to a second value; the first value and the second value form a value range of a pressure difference between the two sides of the heat exchanger corresponding to the target fan speed;
  • the value range of the pressure difference on both sides of the heat exchanger is performed according to a preset number of dirty plugging levels. According to the target fan speed, the pressure difference between the two sides of the heat exchanger corresponding to the dirty plugging level of each heat exchanger is obtained.
  • the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied.
  • the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
  • different control modes of the air conditioner may be adopted according to different dirty heat blocking levels of the heat exchanger or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger.
  • the dust filter and/or the heat exchanger are separately cleaned by corresponding cleaning methods.
  • the fan speed is adjusted to the target fan speed at each detection. Therefore, when establishing the above functional relationship, mapping relationship table or correspondence table, only the data under the target fan speed needs to be measured. Not only the measured data is less, it is easier to obtain the measured data to establish the above functional relationship, mapping relationship table or correspondence table; and the detection method is simple, the detection time is short, the obtained detection result is accurate, and the short-term speed regulation does not affect the air conditioner. Performance does not affect the normal use of the user.
  • the target fan speed is the most commonly used speed during the air conditioning operation, and thus has little effect on the normal operation of the air conditioner.
  • a plurality of target fan speeds may also be preset, so that when the method of the present invention is applied, the closest target fan speed can be selected according to the current fan speed, and the current fan speed can be avoided as much as possible. Adjustment, not only the control process is simpler, but also can ensure the accuracy of the dirty plug level detection results.
  • a schematic structural diagram of a dirty block detection system for an air conditioner heat exchanger includes an adjustment module, a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a Four acquisition modules,
  • the adjusting module is configured to adjust a current fan speed to a preset target fan speed
  • the first acquiring module is configured to acquire a dirty plugging degree of the dust filter under the target fan speed
  • the second obtaining module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter according to the target fan speed, and record the first pressure difference;
  • the third obtaining module is configured to acquire the leeward side pressure of the heat exchanger and the filter dust net at the target fan speed The difference in wind side pressure is recorded as the second pressure difference;
  • the calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
  • the fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger.
  • the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
  • the first acquiring module includes a dust filter dirty detecting unit for acquiring a dirty plugging degree of the dust filter.
  • the specific structure is as shown in the corresponding embodiments of FIG. 3 and FIG. 4, and will not be specifically described herein.
  • the second acquiring module includes: a first storage unit, configured to pre-establish a second function relationship between a dirty plugging degree of the dust filter net and a pressure difference between the two sides of the dust filter net at the target fan speed; the first calculating unit And the method for introducing the dirty plugging degree of the dust filter into the second functional relationship, and generating a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter.
  • the third obtaining module includes: the third acquiring module includes: a first pressure sensor disposed on a leeward side of the heat exchanger, configured to continuously collect pressure on a leeward side of the heat exchanger; and a second set on a windward side of the dust filter net
  • the pressure sensor is used for continuously collecting the pressure on the windward side of the dust filter;
  • the second calculating unit is used for calculating the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter, and directly taking the mean value or removing the maximum value Taking the mean value and the minimum value to obtain the second pressure difference.
  • the fourth obtaining module includes: a second storage unit, configured to store a second correspondence table of the heat exchanger dirty blocking level and the pressure difference between the two sides of the heat exchanger in the pre-established target fan speed; the query unit uses And querying the second correspondence table to obtain a dirty plugging level of the heat exchanger corresponding to the pressure difference on both sides of the heat exchanger.
  • the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby
  • the dirty plugging situation controls the air conditioner independently, for example, at different times.
  • the cleaning method cleans the dust filter or the heat exchanger separately.
  • different control modes are adopted for the air conditioner, which enriches the function of the air conditioner and improves the user satisfaction.
  • FIG. 7 it is a schematic structural diagram of an air conditioner according to Embodiment 4, which includes the air conditioner heat exchanger dirty block detecting system described above.
  • the single pressure sensor based heat exchanger dirty plugging detection method of the present invention comprises the following steps:
  • Step 10 obtaining a dirty plugging degree of the dust filter under the first fan speed
  • Step 20 Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
  • Step 30 collecting a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the first fan speed, to generate a Two pressure difference;
  • Step 40 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • Step 50 Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  • the invention detects the degree of dirtyness of the indoor unit through a pressure sensor.
  • the degree of dirty plugging of the air conditioner will directly affect the pressure difference between the two sides. The more serious the dirty plug, the greater the resistance to air circulation, and the greater the pressure difference between the two sides. In addition, the different speeds of the wind wheel will also affect the pressure difference between the two sides. Therefore, the degree of dirty plugging can be detected by the pressure difference, and the wind speed factor of the fan can be accurately detected to detect the dirty degree of the air conditioner indoor unit. Since the pressure on the leeward side of the heat exchanger can only be measured when the detection function is turned on during the operation of the air conditioner, the pressure on the windward side of the dust filter at different wind speeds is measured in advance and recorded in the program.
  • the above solution has two implementation methods, one is to keep the current fan speed unchanged, calculate the dirty plugging level of the heat exchanger under the current fan speed, and the other is to adjust the current fan speed to the target fan. For the rotational speed, the dirty plugging level of the heat exchanger is calculated at the target fan speed.
  • the heat exchanger of the present embodiment 5 is based on a single pressure sensor.
  • Step 10 Obtain the current fan speed and the dirty degree of the dust filter
  • Step 20 Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the current fan speed, and record the first pressure difference;
  • Step 30 Collect the pressure value of the leeward side of the heat exchanger under the current fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the current fan speed to generate a second pressure. difference;
  • Step 40 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • Step 50 Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
  • step 10 of the embodiment the current fan speed is collected by the wind speed sensor, and the dirty plugging degree of the dust filter is directly obtained by the photoelectric detecting method.
  • the degree of dirty dust filter can also be obtained by other methods, and will not be described in detail herein.
  • obtaining the dirty plugging degree of the dust filter by the photoelectric detecting method includes the following steps:
  • the value is a voltage value of the resistor connected in series with the photosensitive element.
  • the voltage across the collected resistor can be transmitted to the single-chip microcomputer, and then the analog voltage signal built in the single-chip microcomputer can be used to convert the analog voltage signal at both ends of the resistor into a digital information value, and the value is used to represent the dust filter network.
  • the degree of dirty blockage In the fifth embodiment, the greater the voltage across the resistor, the larger the value converted by the single-chip microcomputer into digital information, indicating that the greater the light intensity that is transmitted, the less severe the dust filter is dirty.
  • the reflected light reflected by the dust filter may be collected by the photosensitive element, and the light intensity of the reflected light is converted into a numerical value indicating the degree of dirty plugging of the dust filter, and the digital information converted at this time is converted.
  • the larger the value the smaller the light intensity that is transmitted, and the more severe the filter dust is blocked.
  • This method is not only simple in structure, low in cost, but also accurate in detection results, and can be directly installed in an air conditioner. Use, and the installation process is also very simple.
  • the voltage value at both ends of the resistance may be continuously collected, and after the maximum value and the minimum value are removed, the average value of the other voltage values is averaged to obtain the current dust filter.
  • the degree of dirty plugging of the net for example, after sampling the voltage values at both ends of the resistor for 7 consecutive times, after removing the maximum value and the minimum value, the average value of the other five voltage values is taken to obtain the current degree of dirty dust filter.
  • the filter function corresponding to the dirty plugging degree of the dust filter at the current fan speed is calculated by using a first function relationship between the dirty plugging degree of the dust filter net and the pressure difference between the two sides of the filter dust net.
  • the pressure difference on both sides of the net is recorded as the first differential pressure.
  • the first functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory for convenient query and use.
  • establishing the first functional relationship includes the following steps:
  • the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
  • the degree of dirty dust filter corresponding to the rotational speed value at the midpoint of each speed interval and the pressure difference between the two sides of the dust filter are set as the first group of values;
  • S604 according to the first group of values and the second group of values, establish a linear function of the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the filter screen in each speed range.
  • the voltage value can be correspondingly matched with the pressure difference between the two sides of the dust filter under the same dirty plugging degree of the dust filter to ensure the consistency of the dirty plugging degree of the dust filter.
  • the second pressure difference is obtained by a method of setting a pressure sensor. Specifically, the upstream side pressure value of the dust filter corresponding to the current fan speed is obtained by querying a mapping relationship between the windward side pressure value and the fan speed of the pre-established dust filter; and the leeward side pressure of the heat exchanger under the current fan speed is collected by the pressure sensor. And calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter to generate the second pressure difference.
  • the pressure value of the leeward side of the heat exchanger continuously collected by the pressure sensor may be averaged while maintaining the current fan speed constant. Or, after removing the maximum value and the minimum value, the average value of the leeward side of the heat exchanger is obtained.
  • the pressure value of the leeward side of the heat exchanger is collected 7 times in succession, and the maximum value and the minimum value are removed, and the remaining value is taken. The average of the five values gives the leeward side pressure value of the heat exchanger.
  • the mapping relationship table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the mapping relationship table includes the following steps:
  • the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
  • the windward side pressure value of the dust filter is a windward side pressure of the dust filter corresponding to the speed value of the middle point of the speed section.
  • step 40 of the embodiment calculating the difference between the second pressure difference ⁇ P and the first pressure difference ⁇ Pv, the pressure difference ⁇ Pe on both sides of the heat exchanger can be obtained, and the previously established heat exchanger is dirty by querying.
  • the first correspondence table of the plugging level and the fan speed and the pressure difference between the two sides of the heat exchanger obtains the level of the heat exchanger corresponding to the pressure difference ⁇ Pe of the heat exchanger at the current fan speed.
  • the first correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using.
  • establishing the first correspondence table includes the following steps:
  • the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
  • the pressure difference between the two sides of the heat exchanger corresponding to the rotation speed value at each mid-point of the speed range is obtained again, and the heat exchangers are The side pressure difference is set to a second value; the first value and the second value form a value range of the pressure difference between the two sides of the heat exchanger corresponding to the speed range;
  • the value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the sides of the heat exchanger corresponding to the dirty plugging level of each heat exchanger are obtained under the speed range.
  • the pressure difference range In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied.
  • the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
  • the dirty plug level is displayed through the display panel
  • the dirty plug level is displayed through the display panel, and the buzzer is used to prompt the buzzer when the power is turned on;
  • the driving cleaning unit adopts the corresponding cleaning method for automatic cleaning
  • the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or a smart voice prompt in a short time and multiple times when the air conditioner is turned on and/or running. And controlling the air conditioner to stop running; in the control mode, the higher the dirty plugging level, the more serious the heat exchanger is dirty.
  • the buzzer prompt or the smart voice prompt time can be set in the non-sleep time, and the The user is informed of the quality of sleep.
  • the dust filter net and/or the heat exchanger may be separately cleaned according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger at different or the same time.
  • a schematic structural diagram of a heat exchanger dirty block detecting system corresponding to the method of the embodiment 5 includes a first acquiring module, a second acquiring module, a third acquiring module, a calculating module, and a fourth acquiring module.
  • the first acquiring module is configured to acquire a current fan speed and a dust filter network dirty blocking degree
  • the second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the current fan speed, and record the first pressure difference;
  • the third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger under the current fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the current fan speed. , generating a second pressure difference;
  • the calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
  • the fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
  • the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
  • the first acquiring module includes a wind speed collecting unit for collecting the fan speed and a dust filter dirty detecting unit for acquiring the dirty plugging degree of the dust filter.
  • FIG. 10 it is a schematic structural diagram of a dirty filter detecting unit of the dust filter in the present embodiment.
  • the dust filter detecting unit includes a transmitting and receiving module 9 and a detecting module 8 connected through a connector 6, and the detecting
  • the module 8 comprises a light emitting unit 3 for emitting light to the dust filter net 7 and a light-sensitive element 4 for receiving transmitted light transmitted through the dust filter net 7, the light-emitting unit 9 for controlling the light-emitting unit 3 to emit light and
  • the light intensity of the transmitted light received by the photosensitive member 4 is converted into a numerical value indicating the degree of dirty plugging of the dust filter 7.
  • the light emitting unit 3 is an infrared light emitting diode
  • the photosensitive element 4 is a photodiode, and in other embodiments, the photosensitive element 4 may also be a phototransistor.
  • the transmitting and receiving module 9 includes a single chip microcomputer 1, a first switch control circuit 2, and a conversion circuit for converting a photocurrent of the photodiode into a voltage, and the first IO port of the single chip microcomputer 1 is connected to the first switch.
  • the control circuit 2, the first switch control circuit 2 is connected to the infrared light emitting diode through a connector 6, and the conversion circuit is connected to the analog input port of the single chip microcomputer 1.
  • the conversion circuit includes a resistor R4 connected in series with the photosensitive element. The resistor R4 is connected to the analog input port of the single chip 1 at the same time as the series end of the photosensitive element, and the other end of the resistor R4 is grounded.
  • the base of the transistor Q1 in the first switch control circuit is connected to the first IO port of the single chip via the resistor R1, the collector is connected to the light emitting unit via the resistor R3, and the emitter is grounded.
  • the base of the transistor Q1 is also connected in series with the pull-down resistor R2 and grounded.
  • a triode switch circuit is used, and when the detection is required, the illumination is turned on, and when the detection is not required, the control circuit is simple, and the energy consumption can be saved to the utmost.
  • the collector of the triode is connected to the infrared light emitting diode LED through the resistor R3, and the resistor R3 is an LED current limiting protection resistor, which can ensure a suitable current flows in the LED, and improve the effect of the dirty filter detecting unit of the dust filter.
  • the infrared light-emitting diode is protected from damage due to excessive current.
  • the first IO port of the single-chip microcomputer 1 of the dust filter detecting unit of the dust filter outputs a high-low level signal, and the high-low level signal controls the turn-on and turn-off of the transistor Q1 to energize the infrared light-emitting diode LED, and the LED emits
  • the infrared light passes through the dust filter net, and some of the light cannot pass through the filter dust net due to the reflection, scattering, absorption and the like of the dust attached to the dust filter net 7, so that the transmitted light is reduced, and the more dust adheres, the more The less light there is.
  • the voltage at both ends is transmitted to the single-chip microcomputer, and then the analog voltage signal built in the single-chip microcomputer 1 can be used to convert the analog voltage signal into a digital information value, and this value is used to indicate the dirty plugging degree of the dust filter.
  • the resistor R4 The greater the voltage at both ends, the larger the value of the digital signal converted into a digital information, indicating that the greater the intensity of the light that is transmitted, the more the dust filter is dirty. slight.
  • FIG. 11 it is a schematic structural diagram of a dust filter detecting unit in the sixth embodiment.
  • a second switch control circuit 10 for controlling the opening and closing of the photosensitive element is added, and the second switch is controlled.
  • the circuit is connected to the second IO port of the single chip microcomputer, and controls the opening and closing of the second switch control circuit by the high and low level signals corresponding to the output of the IO port.
  • the circuit can be reliably turned off.
  • the unit without the switch control circuit the light current generated on the transmitting and receiving module when the light is irradiated to the photosensitive element in the non-detecting time environment is avoided. Consumption.
  • the second switch control circuit 10 is a triode switch circuit, including a triode Q2, a resistor R6 and a resistor R7.
  • the base of the transistor Q2 is connected to the second IO port of the single chip via a resistor R6, and the collector is A resistor R4 is connected to the series terminal of the photosensitive element and resistor R5, and the emitter is grounded.
  • the base of the transistor Q1 is also grounded in series with the pull-down resistor R7.
  • the triode switch circuit is used to turn on the illumination when it needs to be detected, and is turned off when no detection is needed.
  • the control circuit is simple, and the energy consumption can be saved to the utmost.
  • the first switch control circuit, the second switch control circuit, and the conversion circuit are all integrated in the main control board, and the power control module 5 is further disposed on the main control board, and the power supply module is 5 respectively connecting the infrared light emitting diode and the photodiode for supplying power to the infrared light emitting diode and the photodiode.
  • the power supply module is a five-volt regulated filter power supply.
  • the external device of the dirty filter detecting unit of the dust filter of the invention only includes the light emitting unit and the photosensitive element, and the remaining control circuit parts are arranged on the main control board, and only two connecting lines are needed to realize signal transmission and reception, and then By adding a connection cable to the power supply module, the entire detection scheme can be realized, thereby reducing the connection line, occupying a small space, being easy to implement, and reducing the cost.
  • the light emitting unit and the photosensitive element are small in size, which greatly reduces the occupied space, thereby reducing the influence of the external device on the dust attached to the dust filter, and ensuring the accuracy of the detection result.
  • the power supply module is simple, no complicated power supply is needed, and only the motherboard 5v can supply power.
  • the noise interference of the DC power can be removed, making the power supply cleaner and reducing noise.
  • the single chip microcomputer includes an analog to digital converter, and the conversion power
  • the analog input port of the single-chip microcomputer is connected to the analog-to-digital converter, and the analog-to-digital converter converts the voltage analog signal into a digital signal for detecting the obtained light intensity information, so that the dirty plugging degree of the dust filter net can be obtained. This facilitates the information processing and other functions to judge this information.
  • the output pin of the analog-to-digital converter of the single chip microcomputer is connected to a resistor R5 and then connected to a grounded capacitor C2, which can function as a current limiting and decoupling.
  • the structure of the detecting unit and the dust filter dirty detecting unit of Embodiment 5 and Embodiment 6 Basically the same, it is only necessary to replace the photodiode with a photodiode or a phototransistor for receiving reflected light diffusely reflected by the dust filter.
  • the greater the voltage across the resistor in series with the photodiode or the phototransistor the greater the value converted by the single-chip microcomputer into digital information, indicating that the greater the reflected light intensity, the more dust and dust on the dust filter net, and the dust filter net. The more serious the dirty blockage.
  • the second acquiring module includes: a first storage unit, configured to store a first function of a pre-established degree of dirty plugging of the dust filter and a pressure difference between the two sides of the filter net under different fan speeds. a first calculating unit, configured to bring the dirty plugging degree of the dust filter into the first functional relationship corresponding to the current fan speed, and generate a dirty plugging degree of the dust filter corresponding to the current fan speed. The pressure difference between the two sides of the filter net.
  • the third obtaining module includes: a pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure value of the leeward side of the heat exchanger; and a second calculating unit for typhoon side of the plurality of the heat exchangers
  • the pressure value is directly taken as the average value or the maximum value and the minimum value are removed, and the average value is obtained to obtain the leeward side pressure value of the heat exchanger;
  • the second storage unit is used to store the mapping relationship between the windward side pressure value and the fan speed of the pre-established dust filter net.
  • a first query unit configured to query the mapping relationship table, to obtain a windward side pressure value of the dust filter corresponding to the current fan speed; and a third calculating unit, configured to calculate a pressure value of the leeward side of the heat exchanger and the dust filter net The difference in the pressure on the windward side generates a second pressure difference.
  • the fourth obtaining module includes: a third storage unit, configured to store a pre-established heat exchanger dirty plugging level and a first wind turbine rotating speed, a first correspondence table between the two sides of the heat exchanger; the second query unit is used Querying the first correspondence table to obtain a pressure difference between the two sides of the heat exchanger corresponding to the current fan speed The heat exchanger is dirty.
  • the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby
  • the air conditioning is independently controlled by the dirty plugging situation. For example, the dust filter net or the heat exchanger is cleaned by corresponding cleaning methods at different times. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, enriching the air conditioner. The features that improve user satisfaction.
  • FIG. 12 is a schematic flow chart of another method for detecting a dirty block of a heat exchanger based on a single pressure sensor in Embodiment 7, including the following steps:
  • Step 10 adjust the current fan speed to a preset target fan speed, and obtain a dirty filter dust level under the target fan speed;
  • Step 20 Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter, and record it as the first pressure difference;
  • Step 30 Collect a pressure value of the leeward side of the heat exchanger under the target fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the target fan speed to generate a second pressure. difference;
  • Step 40 calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger
  • step 50 the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger.
  • the degree of dirty plugging of the dust filter can be directly obtained by the photoelectric detecting method.
  • the specific method is the same as that in the embodiment 5, and will not be described in detail herein.
  • the pressure difference between the filter screen corresponding to the dirty plugging degree of the dust filter is calculated by the second function relationship between the dirty plugging degree of the dust filter and the pressure difference between the two sides of the filter dust. , recorded as the first pressure difference.
  • the second functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate query and use.
  • establishing the second functional relationship includes the following steps:
  • the second pressure difference is obtained by the method of setting a pressure sensor.
  • the specific method is similar to that in the embodiment 5, but only the mapping table of the target fan speed can be obtained, and the method is not performed again.
  • step 40 of the embodiment calculating the difference between the second pressure difference ⁇ P and the first pressure difference ⁇ Pv, the pressure difference ⁇ Pe on both sides of the heat exchanger can be obtained, and the target fan speed is established by querying in advance.
  • the second correspondence table of the dirty plugging level of the heat exchanger and the pressure difference between the two sides of the heat exchanger obtains the dirty plugging level of the heat exchanger corresponding to the pressure difference ⁇ Pe on both sides of the heat exchanger.
  • the second correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using.
  • establishing the second correspondence table includes the following steps:
  • the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is obtained again, and the pressure difference between the two sides of the heat exchanger is set to a second value; the first value and the second value form a value range of a pressure difference between the two sides of the heat exchanger corresponding to the target fan speed;
  • the value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the heat exchangers corresponding to the dirty plugging level of each heat exchanger are obtained under the target fan speed.
  • the pressure difference range In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied.
  • the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
  • the dirty plugging level of the heat exchanger After obtaining the dirty plugging level of the heat exchanger by the dirty plugging detection method of the present invention, different control modes can be adopted for the air conditioner according to the different dirty state of the heat exchanger, and the degree of dirty plugging of the dust filter can be changed according to the dust filter.
  • the heat exchanger is dirty and the dust filter and/or heat exchanger are cleaned separately at different or the same time.
  • the fan speed is adjusted to the target fan speed at each detection. Therefore, when establishing the above functional relationship, mapping relationship table or correspondence table, only the data under the target fan speed needs to be measured. Not only the measured data is less, it is easier to obtain the measured data to establish the above functional relationship, mapping relationship table or correspondence table; and the detection method is simple, the detection time is short, the obtained detection result is accurate, and the short-term speed regulation does not affect the air conditioner. Performance does not affect the normal use of the user.
  • the target fan speed is the most commonly used speed during the air conditioning operation, and thus has little effect on the normal operation of the air conditioner.
  • a plurality of target fan speeds may also be preset, so that when the method of the present invention is applied, the closest target fan speed can be selected according to the current fan speed, and the current fan speed can be avoided as much as possible. Adjustment, not only the control process is simpler, but also can ensure the accuracy of the dirty plug level detection results.
  • FIG. 13 is a schematic structural diagram of a heat exchanger dirty blocking detection system corresponding to the method in Embodiment 7, including an adjustment module, a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a Four acquisition modules,
  • the adjusting module is configured to adjust a current fan speed to a preset target fan speed
  • the first acquiring module is configured to acquire a dirty plugging degree of the dust filter under the target fan speed
  • the second obtaining module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter according to the target fan speed, and record the first pressure difference;
  • the third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger under the target fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the target fan speed. , generating a second pressure difference;
  • the calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
  • the fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger.
  • the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
  • the first acquiring module includes a dust filter dirty block detecting unit for acquiring a dirty plugging degree of the dust filter.
  • the specific structure is as shown in the corresponding embodiment of FIG. 3 and FIG. Description.
  • the second obtaining module includes: a first storage unit, configured to pre-establish a second function relationship between a dirty plugging degree of the dust filter net and a pressure difference between the two sides of the dust filter net; and a first calculating unit, The degree of dirty plugging of the dust filter is brought into the second functional relationship, and the pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter is generated.
  • the third obtaining module includes: a pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure value of the leeward side of the heat exchanger; and a second calculating unit for typhoon side of the plurality of the heat exchangers
  • the pressure value is directly taken as the average value or the maximum value and the minimum value are removed, and the average value is obtained to obtain the pressure value of the leeward side of the heat exchanger;
  • the second storage unit is used for storing the mapping relationship between the pressure value on the windward side of the pre-established dust filter net and the target fan speed.
  • a first query unit configured to query the mapping relationship table, to obtain a windward side pressure value of the dust filter corresponding to the target fan speed; and a third calculating unit, configured to calculate a pressure value of the leeward side of the heat exchanger and the dust filter The difference between the pressure values on the windward side of the net generates a second pressure difference.
  • the fourth obtaining module includes: a third storage unit, configured to store a second correspondence table of the heat exchanger dirty blocking level and the pressure difference between the two sides of the heat exchanger in the pre-established target fan speed; the second query unit The method is configured to query the second correspondence table, and obtain a dirty plugging level of the heat exchanger corresponding to the pressure difference on both sides of the heat exchanger.
  • the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby
  • the air conditioning is independently controlled by the dirty plugging situation. For example, the dust filter net or the heat exchanger is cleaned by corresponding cleaning methods at different times. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, enriching the air conditioner. The features that improve user satisfaction.
  • FIG. 14 is a schematic structural diagram of an air conditioner according to Embodiment 8, including the above-mentioned single A heat exchanger dirty detection system for pressure sensors.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.
  • each functional unit in each embodiment of the present invention may be integrated into one processing module, or each unit may exist physically separately, or two or more units may be integrated into one module.
  • the above integrated modules can be implemented in the form of hardware or in the form of software functional modules.
  • the integrated modules, if implemented in the form of software functional modules and sold or used as stand-alone products, may also be stored in a computer readable storage medium.
  • the above mentioned storage medium may be a read only memory, a magnetic disk or an optical disk or the like.

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Abstract

Disclosed are a method and system for detecting dirt blockage of a heat exchanger of an air conditioner, and an air conditioner. The method comprises the following steps: acquiring the degree of dirt blockage of a dust filter screen at a first fan speed; acquiring the pressure difference between two sides of the dust filter screen to which the degree of dirt blockage of the dust filter screen corresponds at the first fan speed; acquiring the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter screen at the first fan speed; generating the pressure difference between two sides of the heat exchanger; and acquiring the level of dirt blockage of the corresponding heat exchanger according to the pressure difference between the two sides of the heat exchanger and the first fan speed. With the method, respective dirt blockage conditions of the dust filter screen and the heat exchanger can be detected simultaneously, such that the air conditioner can be controlled independently, for example, using corresponding cleaning modes to respectively clean the dust filter screen and the heat exchanger at different times. Different control modes of the air conditioner can also be used according to different levels of dirt blockage of the heat exchanger.

Description

空调换热器脏堵检测方法、系统和空调Air conditioning heat exchanger dirty blocking detection method, system and air conditioner 技术领域Technical field
本发明涉及空调控制领域,特别涉及一种空调换热器脏堵检测方法、系统和空调以及一种基于单个压力传感器的换热器脏堵检测方法、系统和空调。The invention relates to the field of air conditioning control, in particular to a method, a system and an air conditioner for detecting a dirty block of an air conditioner heat exchanger, and a method, a system and an air conditioner for detecting a dirty block of a heat exchanger based on a single pressure sensor.
背景技术Background technique
换热器是空调的核心部件,在空调制冷制热系统中起着至关重要的作用。换热器结构由管路与密布的翅片组成,翅片在管路上串插且密集排布,之间缝隙极小,而为了换热充分,翅片面积也相对较大,因而,在空调运行中,气流穿过其中时,空气中的尘埃和杂物很容易附着在翅片上造成脏堵。换热器脏堵之后的影响相较滤尘网脏堵严重很多,不但会降低空调的出风量从而影响空调的性能,而且由于室内外热量交换依靠翅片进行,其上附着灰尘后会导致换热效率大大下降。空调加装滤尘网的主要目的就是为了避免换热器的脏堵,但随着运行时间的增长以及空调所处环境的不同,换热器不可避免的也会脏堵。而且空调在制冷运行时,翅片上都会凝结冷凝水,这样使得翅片更容易附着灰尘,并且在潮湿的环境下,会滋生很多霉菌,这些霉菌随空调的出风一起散布到室内,会对人体健康造成很大危害,而且使室内带有特殊异味。因而保持室内机换热器的洁净十分重要。The heat exchanger is the core component of the air conditioner and plays a vital role in the air conditioning and cooling system. The structure of the heat exchanger is composed of pipes and dense fins. The fins are inserted in series and densely arranged on the pipeline. The gap between them is extremely small, and the fin area is relatively large for heat transfer. Therefore, in the air conditioner During operation, when airflow passes through it, dust and debris in the air can easily adhere to the fins and cause dirty plugging. The effect of the heat exchanger after the dirty plugging is much worse than that of the dust filter. It will not only reduce the airflow of the air conditioner, but also affect the performance of the air conditioner. Moreover, since the heat exchange between indoor and outdoor relies on the fins, the dust will be transferred to the heat exchanger. The efficiency has dropped dramatically. The main purpose of installing dust filter nets in air conditioners is to avoid the dirty plugging of heat exchangers. However, as the running time increases and the environment in which the air conditioners are located, the heat exchangers are inevitably dirty. Moreover, when the air conditioner is in the cooling operation, the fins will condense on the fins, which makes the fins more likely to adhere to the dust, and in the humid environment, it will breed a lot of molds. These molds will spread into the room along with the air outlet of the air conditioner. Health causes great harm and gives the room a special smell. Therefore, it is very important to keep the indoor heat exchanger clean.
随着空调越来越向健康化、节能化发展,空调新增功能也越来越多的跟健康相关,因而越来越多的空调带有自清洁,换热器清洗等功能,但是针对空调用换热器的脏堵检测技术却几乎空白。已有脏堵检测大多都是针对滤尘网或室内机整体(滤尘网与换热器共同的脏堵情况),因而换热器清洁功能的启动也多为根据室内机的脏堵与否或滤尘网的脏堵与否,或者纯粹根据空调运行时长以及通过手动直接开启。但是,滤尘网与换热器在积灰速率、寄生细菌,清洁方式方面都有所不同:滤尘网积灰速率快,换热器由于有滤尘网的保护积灰速率 相对慢一些;滤尘网上主要寄生尘螨及混杂在空气尘埃中的细菌,换热器上除了这些细菌,由于其潮湿的环境还会滋生更多的霉菌等;滤尘网清洁简单,人工清洗或自动毛刷清洗都易于实现,所用时间短,不需消耗很大能源,而换热器由于自身结构原因,清洗十分困难,所需方法耗时长,消耗能源大。针对以上滤尘网与换热器的这些不同特征,空调需要根据两者各自的脏堵状况分开进行处理,所以单独检测出室内机换热器的脏堵技术已十分必要。As air conditioners become more and more healthy and energy-saving, the new functions of air conditioners are more and more related to health. Therefore, more and more air conditioners have functions such as self-cleaning and heat exchanger cleaning, but for air conditioners. The dirty plugging detection technology using the heat exchanger is almost blank. Most of the existing dirty plugging tests are for the dust filter net or the indoor unit as a whole (the dirty plugging of the filter dust net and the heat exchanger), so the start of the heat exchanger cleaning function is mostly based on the dirty plugging of the indoor unit or the dust filter. Whether the net is dirty or not, or purely according to the running time of the air conditioner and directly open by hand. However, the dust filter and the heat exchanger are different in the ash deposition rate, parasitic bacteria, and cleaning method: the dust collection rate of the dust filter net is fast, and the heat storage device has the protection dust accumulation rate due to the dust filter net. It is relatively slow; the main dust parasites on the dust screen and the bacteria mixed in the air dust, in addition to these bacteria on the heat exchanger, it will breed more molds due to its humid environment; the filter net is clean and simple, manual cleaning or automatic The brush cleaning is easy to implement, the time used is short, and no large energy is consumed, and the heat exchanger is very difficult to clean due to its own structure, and the required method takes a long time and consumes a large amount of energy. In view of these different characteristics of the above dust filter and heat exchanger, the air conditioner needs to be processed separately according to the respective dirty plugging conditions of the two, so it is necessary to separately detect the dirty plugging technology of the indoor heat exchanger.
发明内容Summary of the invention
本发明提供了一种空调换热器脏堵检测方法、系统和空调,解决了以上技术问题。The invention provides a method, a system and an air conditioner for detecting a dirty block of an air conditioner heat exchanger, which solve the above technical problems.
本发明解决上述技术问题的技术方案如下:The technical solution of the present invention to solve the above technical problems is as follows:
依据本发明的一个方面,提供了一种空调换热器脏堵检测方法,包括以下步骤:According to an aspect of the invention, a method for detecting a dirty plug of an air conditioner heat exchanger is provided, comprising the steps of:
步骤1,获取第一风机转速下的滤尘网脏堵程度;Step 1: obtaining a dirty plugging degree of the dust filter under the first fan speed;
步骤2,获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 2: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
步骤3,获取第一风机转速下,换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;Step 3: Obtain a difference between the pressure of the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the first fan speed, and record the difference as the second pressure difference;
步骤4,计算所述第二压差和第一压差的差值,生成换热器两侧压差; Step 4, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤5,根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。In step 5, the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
依据本发明的另一个方面,还提供了一种空调换热器脏堵检测系统,包括第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,According to another aspect of the present invention, a system for detecting a dirty block of an air conditioner heat exchanger includes a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module.
所述第一获取模块用于获取第一风机转速下的滤尘网脏堵程度;The first obtaining module is configured to acquire a dirty plugging degree of the dust filter under the first fan speed;
所述第二获取模块用于获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差; The second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
所述第三获取模块用于获取第一风机转速下,换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;The third obtaining module is configured to obtain a difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the first fan speed, which is recorded as a second pressure difference;
所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
所述第四获取模块用于根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。The fourth acquiring module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
为了解决本发明的技术问题,本发明还提供了一种空调,包括以上所述的空调换热器脏堵检测系统。In order to solve the technical problem of the present invention, the present invention also provides an air conditioner comprising the air conditioner heat exchanger dirty block detecting system described above.
本发明的有益效果是:本发明的空调换热器脏堵检测方法和检测系统,不仅检测方法简单、检测结果准确,而且可以同时检测出空调室内机、滤尘网和换热器各自的脏堵情况,从而根据各自的脏堵情况对空调进行独立控制,比如在不同时刻采取对应清洁方式分别对滤尘网或换热器进行清洁;同时,根据换热器的不同脏堵等级,对空调采用不同控制方式,丰富了空调的功能,提高了用户使用满意度。The invention has the beneficial effects that the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the invention not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time. The situation, so that the air conditioner is independently controlled according to the respective dirty plugging conditions, for example, the dust filter net or the heat exchanger is respectively cleaned by corresponding cleaning methods at different times; meanwhile, according to the different dirty plugging levels of the heat exchanger, the air conditioner is different. The control method enriches the function of the air conditioner and improves the user satisfaction.
本发明还提供了一种基于单个压力传感器的换热器脏堵检测方法、系统和空调,解决了以上技术问题。The invention also provides a heat exchanger dirty block detecting method, system and air conditioner based on a single pressure sensor, which solves the above technical problems.
本发明解决上述技术问题的技术方案如下:The technical solution of the present invention to solve the above technical problems is as follows:
依据本发明的一个方面,提供了一种基于单个压力传感器的换热器脏堵检测方法,包括以下步骤:According to an aspect of the invention, a method for detecting a dirty heat exchanger of a heat exchanger based on a single pressure sensor is provided, comprising the steps of:
步骤10,获取第一风机转速下的滤尘网脏堵程度;Step 10: obtaining a dirty plugging degree of the dust filter under the first fan speed;
步骤20,获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 20: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
步骤30,采集第一风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述第一风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;Step 30: collecting a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the first fan speed, to generate a Two pressure difference;
步骤40,计算所述第二压差和第一压差的差值,生成换热器两侧压差; Step 40, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤50,根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。Step 50: Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
依据本发明的另一个方面,还提供了一种基于单个压力传感器的换热器脏堵检测系统,包括第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,According to another aspect of the present invention, a heat exchanger dirty block detection system based on a single pressure sensor is further provided, including a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module.
所述第一获取模块用于获取第一风机转速下的滤尘网脏堵程度;The first obtaining module is configured to acquire a dirty plugging degree of the dust filter under the first fan speed;
所述第二获取模块用于获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
所述第三获取模块用于采集第一风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述第一风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;The third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculate a pressure value of the leeward side of the heat exchanger and a pressure value of the windward side of the dust filter corresponding to the first fan speed a difference, generating a second pressure difference;
所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
所述第四获取模块用于根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。The fourth acquiring module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
为了解决本发明的技术问题,本发明还提供了一种空调,包括以上所述的基于单个压力传感器的换热器脏堵检测系统。In order to solve the technical problem of the present invention, the present invention also provides an air conditioner comprising the heat exchanger dirty block detecting system based on a single pressure sensor as described above.
本发明的有益效果是:本发明的空调换热器脏堵检测方法和检测系统,不仅检测方法简单、检测结果准确,而且可以同时检测出空调室内机、滤尘网和换热器各自的脏堵情况,从而根据各自的脏堵情况对空调进行独立控制,比如在不同时刻采取对应清洁方式分别对滤尘网或换热器进行清洁;同时,根据换热器的不同脏堵等级,对空调采用不同控制方式,丰富了空调的功能,提高了用户使用满意度。The invention has the beneficial effects that the air conditioning heat exchanger dirty blocking detecting method and the detecting system of the invention not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time. The situation, so that the air conditioner is independently controlled according to the respective dirty plugging conditions, for example, the dust filter net or the heat exchanger is respectively cleaned by corresponding cleaning methods at different times; meanwhile, according to the different dirty plugging levels of the heat exchanger, the air conditioner is different. The control method enriches the function of the air conditioner and improves the user satisfaction.
附图说明DRAWINGS
图1为实施例1中空调换热器脏堵检测方法的流程示意图; 1 is a schematic flow chart of a method for detecting a dirty plugging of an air conditioner heat exchanger in Embodiment 1;
图2为实施例1中空调换热器脏堵检测系统的结构示意图;2 is a schematic structural view of a dirty block detecting system of an air conditioner heat exchanger in Embodiment 1;
图3为实施例1中光电检测单元的结构示意图;3 is a schematic structural view of a photodetecting unit in Embodiment 1;
图4为实施例2中光电检测单元的结构示意图;4 is a schematic structural view of a photodetecting unit in Embodiment 2;
图5为实施例3中空调换热器脏堵检测方法的流程示意图;5 is a schematic flow chart of a method for detecting a dirty block of an air conditioner heat exchanger in Embodiment 3;
图6为实施例3中空调换热器脏堵检测系统的结构示意图;6 is a schematic structural view of a dirty plugging detection system of an air conditioner heat exchanger in Embodiment 3;
图7为实施例4一种空调的结构示意图;7 is a schematic structural view of an air conditioner according to Embodiment 4;
图8为实施例5中换热器脏堵检测方法的流程示意图;8 is a schematic flow chart of a method for detecting a dirty block of a heat exchanger in Embodiment 5;
图9为实施例5中换热器脏堵检测系统的结构示意图;9 is a schematic structural view of a heat exchanger dirty plugging detection system in Embodiment 5;
图10为实施例5中光电检测单元的结构示意图;10 is a schematic structural view of a photodetecting unit in Embodiment 5;
图11为实施例6中光电检测单元的结构示意图;Figure 11 is a schematic structural view of a photodetecting unit in Embodiment 6;
图12为实施例7中换热器脏堵检测方法的流程示意图;12 is a schematic flow chart of a method for detecting a dirty blockage of a heat exchanger in Embodiment 7;
图13为实施例7中换热器脏堵检测系统的结构示意图;Figure 13 is a schematic structural view of a heat exchanger dirty block detecting system in Embodiment 7;
图14为实施例8一种空调的结构示意图;Figure 14 is a schematic structural view of an air conditioner according to Embodiment 8;
上述附图中,各标号具体为:In the above figures, each reference number is specifically:
1、单片机,2、第一开关控制电路,3、红外发光二极管,4、光电二极管,5、供电模块,6、接插件,7、滤尘网,8、检测模块,9、发射接收模块,10、第二开关控制电路。1. Single-chip microcomputer, 2. First switch control circuit, 3. Infrared light-emitting diode, 4. Photodiode, 5. Power supply module, 6. Connector, 7. Filter net, 8. Detection module, 9. Transmitting and receiving module, 10 And a second switch control circuit.
具体实施方式detailed description
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described in the following with reference to the accompanying drawings.
分体挂壁式空调的风道设计均为空气在进风端首先经过滤尘网,然后经过换热器,最后进入风轮腔体。基于这种结构,可根据空调室内机的整体脏堵程度,即换热器与滤尘网的整体脏堵程度,以及单独滤尘网的脏堵程度得出换热器单独的脏堵程度。The air duct design of the split wall air conditioner is that the air first passes through the filter dust net at the air inlet end, then passes through the heat exchanger, and finally enters the wind wheel cavity. Based on this structure, the degree of dirty plugging of the heat exchanger can be obtained according to the overall dirty plugging degree of the air conditioner indoor unit, that is, the overall dirty plugging degree of the heat exchanger and the filter dust net, and the dirty plugging degree of the separate dust filter net.
本发明的空调换热器脏堵检测方法包括以下步骤: The method for detecting the dirty blockage of the air conditioner heat exchanger of the present invention comprises the following steps:
步骤1,获取第一风机转速下的滤尘网脏堵程度;Step 1: obtaining a dirty plugging degree of the dust filter under the first fan speed;
步骤2,获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 2: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
步骤3,获取第一风机转速下,换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;Step 3: Obtain a difference between the pressure of the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the first fan speed, and record the difference as the second pressure difference;
步骤4,计算所述第二压差和第一压差的差值,生成换热器两侧压差; Step 4, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤5,根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。In step 5, the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
本发明检测室内机脏堵等级的方法采用双侧压力检测法。空调的脏堵程度会直接影响两侧压力差的大小,脏堵越严重,对空气流通的阻力越大,因而两侧的压力差也会越大。此外,风轮的不同转速也会对两侧的压力差产生影响,因而利用压力差检测脏堵程度,综合风机风速因素,可以准确检测出空调室内机脏堵程度。同时在本发明中,上述方案有两种实现方法,一种是保持当前风机转速不变,在当前风机转速下计算换热器的脏堵等级,另一种是将当前风机转速调节到目标风机转速,在目标风机转速下计算换热器的脏堵等级,The method for detecting the dirty level of the indoor unit of the invention adopts the double side pressure detecting method. The degree of dirty plugging of the air conditioner will directly affect the pressure difference between the two sides. The more serious the dirty plug, the greater the resistance to air circulation, and the greater the pressure difference between the two sides. In addition, the different speeds of the wind wheel will also affect the pressure difference between the two sides. Therefore, the degree of dirty plugging can be detected by the pressure difference, and the wind speed factor of the fan can be accurately detected to detect the dirty degree of the air conditioner indoor unit. At the same time, in the present invention, the above solution has two implementation methods, one is to keep the current fan speed unchanged, calculate the dirty plugging level of the heat exchanger under the current fan speed, and the other is to adjust the current fan speed to the target fan. Speed, calculate the dirty plug level of the heat exchanger at the target fan speed,
以下通过两个实施例对上述两种方法分别进行具体说明。The above two methods are specifically described below through two embodiments.
如图1所示,为本实施例1一种空调换热器脏堵检测方法的流程示意图,包括以下步骤:FIG. 1 is a schematic flow chart of a method for detecting a dirty blockage of an air-conditioning heat exchanger according to Embodiment 1, including the following steps:
步骤1,获取当前风机转速和滤尘网脏堵程度;Step 1: Obtain the current fan speed and the dirty degree of the dust filter;
步骤2,获取当前风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 2: Obtain a pressure difference between the dust filter net corresponding to the degree of dirty plugging of the dust filter under the current fan speed, and record the first pressure difference;
步骤3,获取当前风机转速下换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;Step 3: obtaining the difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the current fan speed, and recording the difference as the second pressure difference;
步骤4,计算所述第二压差和第一压差的差值,生成换热器两侧压差; Step 4, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤5,根据所述换热器两侧压差和当前风机转速获取对应的换热器脏堵等级。 Step 5: Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
以下通过具体实施例1对上述步骤进行详细说明。The above steps will be described in detail below by way of Specific Example 1.
本实施例步骤1中,通过风速传感器采集当前风机转速,通过光电检测方法直接获取滤尘网脏堵程度。在其他实施例中,也可以通过其他方法获取滤尘网脏堵程度,在此不进行详细说明。本实施例中,通过光电检测方法获取滤尘网脏堵程度包括以下步骤:In step 1 of the embodiment, the current fan speed is collected by the wind speed sensor, and the dirty plugging degree of the dust filter is directly obtained by the photoelectric detecting method. In other embodiments, the degree of dirty dust filter can also be obtained by other methods, and will not be described in detail herein. In this embodiment, obtaining the dirty plugging degree of the dust filter by the photoelectric detecting method includes the following steps:
S101,控制光发射单元照射所述滤尘网;S101, controlling the light emitting unit to illuminate the dust filter net;
S102,控制光敏元件接收透过所述滤尘网的透射光;S102, controlling the photosensitive element to receive the transmitted light transmitted through the dust filter;
S103,将所述光敏元件接收的透射光的光照强度转化为用于表示滤尘网脏堵程度的数值,本实施例中,所述数值为与所述光敏元件串联的电阻的电压值。S103, converting the light intensity of the transmitted light received by the photosensitive element into a value for indicating the degree of dirty plugging of the dust filter. In the embodiment, the value is a voltage value of a resistor connected in series with the photosensitive element.
本实施例中,可以将采集到的电阻两端电压传输给单片机,然后利用单片机内置的模数转换器,即可将电阻两端的模拟电压信号转换成数字信息值,并用此值表示滤尘网的脏堵程度。本实施例1中,电阻两端电压越大,单片机转换成数字信息值越大,说明所透出的光照强度越大,滤尘网脏堵的情况越轻微。在其他实施例中,也可以通过光敏元件采集经过所述滤尘网反射的反射光,并将反射光的光照强度转换为用于表示滤尘网脏堵程度的数值,此时所转换成的数字信息值越大,说明所透出的光照强度越小,滤尘网脏堵的情况越严重。这种方法不仅结构简单、成本低廉而且检测结果准确,能够在空调中直接安装使用,且安装使用过程也非常简单。本实施例中,为了保证所获取的滤尘网脏堵程度数值的准确性,可以连续采集所述电阻两端的电压值,去掉最大值和最小值后,对其他的电压值取均值,得到当前滤尘网脏堵程度,比如连续7次采样所述电阻两端的电压值后,去掉最大值和最小值后,对其他的5个电压值取均值,得到当前滤尘网脏堵程度。In this embodiment, the voltage across the collected resistor can be transmitted to the single-chip microcomputer, and then the analog voltage signal built in the single-chip microcomputer can be used to convert the analog voltage signal at both ends of the resistor into a digital information value, and the value of the dust filter is represented by the value. Dirty blockage. In the first embodiment, the greater the voltage across the resistor, the larger the value converted by the single-chip microcomputer into digital information, indicating that the greater the light intensity that is transmitted, the less severe the dust filter is dirty. In other embodiments, the reflected light reflected by the dust filter may be collected by the photosensitive element, and the light intensity of the reflected light is converted into a numerical value indicating the degree of dirty plugging of the dust filter, and the digital information converted at this time is converted. The larger the value, the smaller the light intensity that is transmitted, and the more severe the filter dust is blocked. This method is not only simple in structure, low in cost and accurate in detection results, and can be directly installed and used in an air conditioner, and the installation and use process is also very simple. In this embodiment, in order to ensure the accuracy of the obtained dirty dust filter degree value, the voltage value at both ends of the resistance may be continuously collected, and after the maximum value and the minimum value are removed, the average value of the other voltage values is averaged to obtain the current dust filter. The degree of dirty plugging of the net, for example, after sampling the voltage values at both ends of the resistor for 7 consecutive times, after removing the maximum value and the minimum value, the average value of the other five voltage values is taken to obtain the current degree of dirty dust filter.
本实施例步骤2中,通过预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式,计算所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差,记为第一压差。本实施例中,所述第一函数关系式是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行 程序中以方便查询使用。在数据测试过程中,建立所述第一函数关系式包括以下步骤:In step 2 of the embodiment, the filter function corresponding to the dirty plugging degree of the dust filter net and the pressure difference between the two sides of the filter dust net is calculated according to the first function relationship between the dust plugging degree of the dust filter net and the pressure difference between the two sides of the dust filter net. The pressure difference on both sides of the net is recorded as the first differential pressure. In this embodiment, the first functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioner operation before the air conditioner leaves the factory. The program is used for convenient query. In the data testing process, establishing the first functional relationship includes the following steps:
S201,将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度取值范围为30~120为宜,取值太小所测压力值没有变化,取值太大会影响最后脏堵检测结果的准确性,本实施例中优选的选择50r/min;S201, the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
S202,获取空调第一次使用时,每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;S202, when obtaining the first use of the air conditioner, the degree of dirty dust filter corresponding to the rotation speed value at the midpoint of each speed interval and the pressure difference between the two sides of the dust filter are set as the first group value;
S203,经过预设时间,比如经过一年且滤尘网一直未清洗时,再次获取每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;S203, after a preset time, for example, after one year and the dust filter has not been cleaned, the dust filter level corresponding to the rotation speed value at each midpoint of each speed interval and the pressure difference between the two sides of the filter net are obtained again, and the second group is set. Numerical value
S204,根据所述第一组数值和第二组数值,建立每个转速区间下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。通过建立所述线性函数,可以在滤尘网相同脏堵程度下,将电压值与滤尘网两侧压差值一一对应,保证对滤尘网脏堵程度标示的一致性。通过当前风机转速选择对应的第一函数关系式,然后带入步骤1获取的滤尘网脏堵程度,即可以得到当前风机转速下的滤尘网两侧压差△Pv。S204, according to the first set of values and the second set of values, establish a linear function of the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the filter net in each speed range. By establishing the linear function, the voltage value can be correspondingly matched with the pressure difference between the two sides of the dust filter under the same dirty plugging degree of the dust filter to ensure the consistency of the dirty plugging degree of the dust filter. By selecting the corresponding first functional relationship formula of the current fan speed, and then bringing in the dirty plugging degree of the dust filter obtained in step 1, the pressure difference ΔPv on both sides of the dust filter net at the current fan speed can be obtained.
本实施例的步骤3中,通过两个压力传感器分别采集换热器背风侧压力值和滤尘网迎风侧压力值的方法,获取当前风机转速下整个室内机两侧的压差△P,所述△P=换热器背风侧压力值-滤尘网迎风侧压力值。为了保证所述压差△P的准确性,本实施例还可以采用以下方法:保持当前风机转速不变,通过第一压力传感器连续采集换热器背风侧的压力值,通过第二压力传感器连续采集滤尘网迎风侧的压力值,并分别计算两者的差值;对所述差值直接取均值或者去掉最大值和最小值后取均值得到所述第二压差,比如连续7次获取所述差值后,去掉最大值和最小值,取剩余5个差值的均值得到所述第二压差。这种方法数据采集过程简单可靠,同时检测数据准确,受其他因素影响较小。In step 3 of the embodiment, the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter are respectively collected by two pressure sensors, and the pressure difference ΔP of the entire indoor unit under the current fan speed is obtained. △P = pressure value on the leeward side of the heat exchanger - the pressure on the windward side of the dust filter. In order to ensure the accuracy of the pressure difference ΔP, the following method may also be adopted in the embodiment: maintaining the current fan speed unchanged, continuously collecting the pressure value of the leeward side of the heat exchanger through the first pressure sensor, and continuously through the second pressure sensor Collecting the pressure value on the windward side of the dust filter net, and separately calculating the difference between the two; respectively, taking the average value directly or removing the maximum value and the minimum value, and taking the average value to obtain the second pressure difference, for example, the acquisition of the seventh consecutive time After the difference is described, the maximum value and the minimum value are removed, and the average of the remaining five difference values is obtained to obtain the second pressure difference. The data acquisition process of this method is simple and reliable, and the detection data is accurate and less affected by other factors.
本实施例的步骤4中,计算所述第二压差△P和第一压差△Pv的差值,即 可得到换热器两侧压差△Pe,通过查询预先建立的换热器脏堵等级和风机转速、换热器两侧压差的第一对应关系表,获取所述换热器两侧压差△Pe在当前风机转速下对应的换热器脏堵等级。本实施例中,所述第一对应关系表是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第一对应关系表包括以下步骤:In step 4 of the embodiment, the difference between the second differential pressure ΔP and the first differential pressure ΔPv is calculated, that is, The pressure difference ΔPe on both sides of the heat exchanger can be obtained, and the pressure on both sides of the heat exchanger is obtained by querying the pre-established heat exchanger dirty plugging level and the first corresponding relationship table between the fan speed and the pressure difference between the two sides of the heat exchanger. The difference ΔPe corresponds to the dirty heat exchanger level at the current fan speed. In this embodiment, the first correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the first correspondence table includes the following steps:
S401,将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度取值范围为30~120为宜,取值太小所测压力值没有变化,取值太大会影响最后脏堵检测结果的准确性,本实施例中优选的选择50r/min;S401, the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
S402,获取空调第一次使用时,每个转速区间中点处转速值对应的换热器两侧压差,设为第一数值;S402, when obtaining the first use of the air conditioner, the pressure difference between the two sides of the heat exchanger corresponding to the rotation speed value at the midpoint of each speed interval is set to a first value;
S403,经过预设时间后,比如经过八年且换热器一直未清洗时,再次获取每个转速区间中点处转速值对应的换热器两侧压差,并将所述换热器两侧压差设为第二数值;所述第一数值和第二数值形成该转速区间对应的换热器两侧压差的取值范围;S403, after a preset time, for example, after eight years and the heat exchanger has not been cleaned, re-acquiring the pressure difference between the two sides of the heat exchanger corresponding to the rotation speed value in the middle point of each speed interval, and the heat exchangers are two The side pressure difference is set to a second value; the first value and the second value form a value range of the pressure difference between the two sides of the heat exchanger corresponding to the speed range;
S404,将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取该转速区间下,每个换热器脏堵等级对应的换热器两侧压差范围。本实施例中,均分个数根据需要可任意选取,只需满足每个脏堵等级中压力差值有一定跨度即可,比如本实施例中将所述压差范围等分为4个小范围,每个小范围对应一个滤尘网脏堵等级,即将滤尘网脏堵等级分为4级。S404, the value range of the pressure difference between the two sides of the heat exchanger is equally divided according to a preset number of dirty plugging levels, and the sides of the heat exchanger corresponding to the dirty plugging level of each heat exchanger are obtained under the speed range. The pressure difference range. In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied. For example, in the embodiment, the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
通过本发明的脏堵检测方法获得了换热器的脏堵等级后,可以根据不同的换热器脏堵等级对空调采取不同的控制方式,比如本实施例中:After the dirty plugging level of the heat exchanger is obtained by the dirty plugging detection method of the present invention, different control modes can be adopted for the air conditioner according to different heat exchanger dirty plugging levels, for example, in this embodiment:
当换热器脏堵等级为z1级时,通过显示板显示脏堵等级;When the heat exchanger is dirty and the level is z1, the dirty plug level is displayed through the display panel;
当换热器脏堵等级为z2级时,通过显示板显示脏堵等级,同时开机时采用蜂鸣器进行蜂鸣提示;When the heat exchanger is dirty and the level is z2, the dirty plug level is displayed through the display panel, and the buzzer is used to prompt the buzzer when the power is turned on;
当换热器脏堵等级为z3级时,通过显示板显示脏堵等级,同时采用蜂鸣器在空调开机和/或运行时以短时多次鸣响的方式进行蜂鸣提示或者智能语音提 示,并驱动清洁单元采用对应的清洁方式进行自动清洁;When the heat exchanger is dirty level of z3, the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or intelligent voice prompt in the short-time and multiple times when the air conditioner is turned on and/or running. Displaying and driving the cleaning unit to perform automatic cleaning using a corresponding cleaning method;
当换热器脏堵等级为z4级时,通过显示板显示脏堵等级,采用蜂鸣器在空调开机和/或运行时以短时多次鸣响的方式进行蜂鸣提示或者智能语音提示,并控制空调停止运行;所述控制方式中,脏堵等级越高,换热器脏堵越严重。在具体实施例中,可以将蜂鸣提示或者智能语音提示的时间设置在非睡眠时间,保证用户了睡眠质量。When the heat exchanger is dirty and the level is z4, the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or a smart voice prompt in a short time and multiple times when the air conditioner is turned on and/or running. And controlling the air conditioner to stop running; in the control mode, the higher the dirty plugging level, the more serious the heat exchanger is dirty. In a specific embodiment, the time of the buzzer or the smart voice prompt can be set in the non-sleep time to ensure the user's sleep quality.
在其他实施例中,还可以根据滤尘网脏堵程度和换热器脏堵等级,在不同或者相同时间,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。In other embodiments, the dust filter net and/or the heat exchanger may be separately cleaned according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger at different or the same time.
如图2所示,为与实施例1的方法对应的空调换热器脏堵检测系统的结构示意图,包括第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,2 is a schematic structural diagram of a dirty block detection system of an air conditioner heat exchanger corresponding to the method of Embodiment 1, including a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module. ,
所述第一获取模块用于获取当前风机转速和滤尘网脏堵程度;The first acquiring module is configured to acquire a current fan speed and a dust filter network dirty blocking degree;
所述第二获取模块用于获取当前风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the current fan speed, and record the first pressure difference;
所述第三获取模块用于获取当前风机转速下,换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;The third obtaining module is configured to obtain a difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the current fan speed, which is recorded as a second pressure difference;
所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
所述第四获取模块用于根据所述换热器两侧压差和当前风机转速获取对应的换热器脏堵等级。The fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
本实施例中,还包括控制模块,所述控制模块用于根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应清洁方式分别对滤尘网和/或换热器进行清洁。In this embodiment, the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
本实施例中,所述第一获取模块包括用于采集风机转速的风速采集单元和用于获取滤尘网脏堵程度的滤尘网脏堵检测单元。如图3所示,为本实施例中所述滤尘网脏堵检测单元的结构示意图,所述滤尘网脏堵检测单元包括通过接 插件6连接的发射接收模块9和检测模块8,所述检测模块8包括用于向滤尘网7发射光线的光发射单元3和用于接收透过滤尘网7的透射光的光敏元件4,所述发射接收模块9用于控制所述光发射单元3发光以及用于将所述光敏元件4接收的透射光的光照强度转化为用于表示滤尘网7脏堵程度的数值。本实施例中,所述光发射单元3为红外发光二极管;光敏元件4为光电二极管,在其他实施例中,光敏元件4还可以是光电三极管。本实施例中,所述发射接收模块9包括单片机1、第一开关控制电路2和用于将光电二极管的光电流转换为电压的转换电路,所述单片机1的第一IO端口连接第一开关控制电路2,第一开关控制电路2通过接插件6连接所述红外发光二极管,所述转换电路连接单片机1的模拟输入端口。所述转换电路包括与所述光敏元件串联的电阻R4,电阻R4与所述光敏元件的串联端同时连接所述单片机1的模拟输入端口,电阻R4另一端接地。In this embodiment, the first acquiring module includes a wind speed collecting unit for collecting the fan speed and a dust filter dirty detecting unit for acquiring the dirty plugging degree of the dust filter. As shown in FIG. 3, it is a schematic structural diagram of a dirty filter detecting unit of the dust filter according to the embodiment, wherein the dust filter detecting unit includes a connection a transmitting and receiving module 9 and a detecting module 8 connected to the plug-in 6, the detecting module 8 comprising a light emitting unit 3 for emitting light to the dust filter net 7 and a light-sensitive element 4 for receiving transmitted light transmitted through the dust filter net 7, The transmitting and receiving module 9 is for controlling the light emitting unit 3 to emit light and for converting the light intensity of the transmitted light received by the photosensitive element 4 into a value for indicating the degree of dirty plugging of the dust filter 7. In this embodiment, the light emitting unit 3 is an infrared light emitting diode; the photosensitive element 4 is a photodiode, and in other embodiments, the photosensitive element 4 may also be a phototransistor. In this embodiment, the transmitting and receiving module 9 includes a single chip microcomputer 1, a first switch control circuit 2, and a conversion circuit for converting a photocurrent of the photodiode into a voltage, and the first IO port of the single chip microcomputer 1 is connected to the first switch. The control circuit 2, the first switch control circuit 2 is connected to the infrared light emitting diode through a connector 6, and the conversion circuit is connected to the analog input port of the single chip microcomputer 1. The conversion circuit includes a resistor R4 connected in series with the photosensitive element. The resistor R4 is connected to the analog input port of the single chip 1 at the same time as the series end of the photosensitive element, and the other end of the resistor R4 is grounded.
本实施例中,所述第一开关控制电路中的三极管Q1的基极经电阻R1连接到单片机的第一IO端口,集电极经电阻R3连接到所述光发射单元,发射集接地。所述三极管Q1的基极还串联下拉电阻R2后接地。本实施例采用三极管开关电路,在需要检测时开通发光,在不需要检测时关闭,不仅控制电路简单,而且可以最大程度节约能耗。同时,本实施例中,三极管的集电极经过电阻R3连接到红外发光二极管LED,所述电阻R3为LED限流保护电阻,可以保证LED中流过合适的电流,提高滤尘网脏堵检测单元的效果同时保护红外发光二极管不因电流过大而损坏。In this embodiment, the base of the transistor Q1 in the first switch control circuit is connected to the first IO port of the single chip via the resistor R1, the collector is connected to the light emitting unit via the resistor R3, and the emitter is grounded. The base of the transistor Q1 is also connected in series with the pull-down resistor R2 and grounded. In this embodiment, a triode switch circuit is used, and when the detection is required, the illumination is turned on, and when the detection is not required, the control circuit is simple, and the energy consumption can be saved to the utmost. Meanwhile, in this embodiment, the collector of the triode is connected to the infrared light emitting diode LED through the resistor R3, and the resistor R3 is an LED current limiting protection resistor, which can ensure a suitable current flows in the LED, and improve the effect of the dirty filter detecting unit of the dust filter. At the same time, the infrared light-emitting diode is protected from damage due to excessive current.
本实施例中,所述滤尘网脏堵检测单元的单片机1的第一IO端口输出高低电平信In this embodiment, the first IO port of the single-chip microcomputer 1 of the filter dust dirty detection unit outputs a high-low level signal.
号,通过高低电平信号控制三极管Q1导通关断从而给红外发光二极管LED通电,LED发出的红外光透过滤尘网,其中一部分光由于滤尘网7附着的灰尘对光的反射、散射、吸收等作用而无法透过滤尘网,从而使透过的光减少,而且附着灰尘越多,透过的光越少。光电二极管4是光敏元件,照射到其上的 光越多,通过其的光电流越大,将其与电阻R4串联,利用欧姆定律u=ir即可将光电流转换成电压,通过采集电阻R4两端电压,并传输给单片机,然后利用单片机1内置的模数转换器,即可将模拟电压信号转换成数字信息值,并用此值表示滤尘网的脏堵程度,本实施例中,电阻R4两端电压越大,单片机转换成数字信息值越大,说明所透出的光照强度越大,滤尘网脏堵的情况越轻微。No., through the high and low level signal control transistor Q1 turn on and off to energize the infrared light emitting diode LED, the infrared light emitted by the LED passes through the dust filter net, part of the light is reflected, scattered and absorbed by the dust attached to the dust filter net 7 It does not allow the filter to pass through the filter, so that the transmitted light is reduced, and the more dust is attached, the less light is transmitted. The photodiode 4 is a photosensitive element that is irradiated thereon The more light, the larger the photocurrent through it, the more it is connected in series with the resistor R4. The ohmic law u=ir can be used to convert the photocurrent into a voltage, and the voltage across the resistor R4 is collected and transmitted to the microcontroller, and then the microcontroller is used. 1 built-in analog-to-digital converter, the analog voltage signal can be converted into digital information value, and this value is used to indicate the dirty plugging degree of the dust filter. In this embodiment, the voltage across the resistor R4 is larger, and the single-chip computer converts into digital information value. The larger the light intensity, the more light the dust filter is.
如图4所示,为实施例2中滤尘网脏堵检测单元的结构示意图,与图3相比,增加了用于控制光敏元件开通和关断的第二开关控制电路10,第二开关控制电路连接单片机的第二IO端口,通过对应IO端口输出的高低电平信号控制第二开关控制电路的开通与关断。在不对滤尘网脏堵进行检测时,可以可靠关断此电路,相对于没有此开关控制电路的单元,避免了在非检测时间环境光照射光敏元件时产生的光电流在发射接收模块上的电能消耗。本实施例中,所述第二开关控制电路10为三极管开关电路,包括三极管Q2、电阻R6和电阻R7,所述三极管Q2的基极经电阻R6连接到单片机的第二IO端口,集电极经电阻R4连接到所述光敏元件和电阻R5的串联端,发射集接地。所述三极管Q1的基极还串联下拉电阻R7后接地。采用三极管开关电路,在需要检测时开通发光,在不需要检测时关闭,不仅控制电路简单,而且可以最大程度节约能耗。As shown in FIG. 4, it is a schematic structural diagram of a dust filter detecting unit in the second embodiment. Compared with FIG. 3, a second switch control circuit 10 for controlling the opening and closing of the photosensitive element is added, and the second switch is controlled. The circuit is connected to the second IO port of the single chip microcomputer, and controls the opening and closing of the second switch control circuit by the high and low level signals corresponding to the output of the IO port. When the dust filter is not detected, the circuit can be reliably turned off. Compared with the unit without the switch control circuit, the light current generated on the transmitting and receiving module when the light is irradiated to the photosensitive element in the non-detecting time environment is avoided. Consumption. In this embodiment, the second switch control circuit 10 is a triode switch circuit, including a triode Q2, a resistor R6 and a resistor R7. The base of the transistor Q2 is connected to the second IO port of the single chip via a resistor R6, and the collector is A resistor R4 is connected to the series terminal of the photosensitive element and resistor R5, and the emitter is grounded. The base of the transistor Q1 is also grounded in series with the pull-down resistor R7. The triode switch circuit is used to turn on the illumination when it needs to be detected, and is turned off when no detection is needed. The control circuit is simple, and the energy consumption can be saved to the utmost.
图3和图4对应的实施例中,所述第一开关控制电路、第二开关控制电路和转换电路均集成在主控板中,主控板上还设有供电模块5,所述供电模块5分别连接所述红外发光二极管和光电二极管,用于为所述红外发光二极管和光电二极管供电。所述供电模块为五伏的稳压滤波电源。本发明滤尘网脏堵检测单元的外接器件只包括光发射单元和光敏元件,其余的控制电路部分均布置在主控板上,同时只需两个连接线即可实现信号的发射和接收,再加一根连接供电模块的连接线即可实现整个检测方案,因此减少了连接线,占用空间小,易于实施而且降低了成本。同时光发射单元和光敏元件体积小,大大降低了占用空间,从而降低了外接器件对滤尘网附着灰尘的影响,保证了检测结果的准确性。同时供电模块简单,无需复杂电源,只需主板5v供电即可。通过在供电电 源上并联一个接地的电容C1,可以去除直流电的噪声干扰,使供电更加干净,减少噪声。In the embodiment corresponding to FIG. 3 and FIG. 4, the first switch control circuit, the second switch control circuit, and the conversion circuit are all integrated in the main control board, and the power control module 5 is further disposed on the main control board, and the power supply module is 5 respectively connecting the infrared light emitting diode and the photodiode for supplying power to the infrared light emitting diode and the photodiode. The power supply module is a five-volt regulated filter power supply. The external device of the dirty filter detecting unit of the dust filter of the invention only includes the light emitting unit and the photosensitive element, and the remaining control circuit parts are arranged on the main control board, and only two connecting lines are needed to realize signal transmission and reception, and then By adding a connection cable to the power supply module, the entire detection scheme can be realized, thereby reducing the connection line, occupying a small space, being easy to implement, and reducing the cost. At the same time, the light emitting unit and the photosensitive element are small in size, which greatly reduces the occupied space, thereby reducing the influence of the external device on the dust attached to the dust filter, and ensuring the accuracy of the detection result. At the same time, the power supply module is simple, no complicated power supply is needed, and only the motherboard 5v can supply power. By powering Parallel connection of a grounded capacitor C1 on the source can remove the noise interference of the direct current, making the power supply cleaner and reducing noise.
图3和图4对应的实施例中,所述单片机包含模数转换器,所述转换电路经单片机的模拟输入端口连接到所述模数转换器,利用模数转换器将电压模拟信号转换成数字信号,用以检测得出的光照强度信息,因此可以得到滤尘网的脏堵程度,从而方便信息处理与其他功能对此信息的判断。本实施例中,所述单片机的模数转换器的输出引脚处接一个电阻R5再并联一个接地的电容C2,可以起到限流和去耦的作用。在其他实施例中,还可以通过接收经过滤尘网漫反射的反射光的光照强度来检测滤尘网的脏堵程度,其检测单元的结构与实施例1、实施例2的滤尘网脏堵检测单元基本相同,只需要将所述光电二极管换成用于接收经过所述滤尘网漫反射的反射光的光电二极管或者光电三极管即可。在该实施例中,与光电二极管或者光电三极管串联的电阻两端电压越大,单片机转换成数字信息值越大,说明所反射的光照强度越大,滤尘网上的灰尘等越多,滤尘网的脏堵情况越严重。In the embodiment corresponding to FIG. 3 and FIG. 4, the single chip microcomputer includes an analog-to-digital converter, and the conversion circuit is connected to the analog-to-digital converter via an analog input port of the single chip microcomputer, and converts the voltage analog signal into an analog-to-digital converter. The digital signal is used to detect the obtained light intensity information, so that the dirty plugging degree of the dust filter net can be obtained, thereby facilitating the information processing and other functions to judge the information. In this embodiment, the output pin of the analog-to-digital converter of the single chip microcomputer is connected to a resistor R5 and then connected to a grounded capacitor C2, which can function as a current limiting and decoupling. In other embodiments, it is also possible to detect the degree of dirty plugging of the dust filter by receiving the light intensity of the reflected light diffused and reflected by the filter dust net, and the structure of the detecting unit and the dust filter dirty detecting unit of the first embodiment and the second embodiment Basically the same, it is only necessary to replace the photodiode with a photodiode or a phototransistor for receiving reflected light diffusely reflected by the dust filter. In this embodiment, the greater the voltage across the resistor in series with the photodiode or the phototransistor, the greater the value converted by the single-chip microcomputer into digital information, indicating that the greater the reflected light intensity, the more dust and dust on the dust filter net, and the dust filter net. The more serious the dirty blockage.
如图2所示,本实施例中,所述第二获取模块包括:第一存储单元,用于存储预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式;第一计算单元,用于将所述滤尘网脏堵程度带入到当前风机转速对应的所述第一函数关系式中,生成所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差。As shown in FIG. 2, in the embodiment, the second acquiring module includes: a first storage unit, configured to store a first function of a pre-established degree of dirty plugging of the dust filter and a pressure difference between the two sides of the filter net under different fan speeds. a first calculating unit, configured to bring the dirty plugging degree of the dust filter into the first functional relationship corresponding to the current fan speed, and generate a dirty plugging degree of the dust filter corresponding to the current fan speed. The pressure difference between the two sides of the filter net.
所述第三获取模块包括:设置在换热器背风侧的第一压力传感器,用于连续采集换热器背风侧的压力;设置在滤尘网迎风侧的第二压力传感器,用于连续采集滤尘网迎风侧的压力;第二计算单元,用于计算换热器背风侧压力和滤尘网迎风侧压力的差值,并对所述差值直接取均值或者去掉最大值和最小值后取均值得到所述第二压差。所述第四获取模块包括:第二存储单元,用于存储预先建立的换热器脏堵等级和风机转速、换热器两侧压差的第一对应关系表;查询单元,用于查询所述第一对应关系表,获取所述换热器两侧压差在当前风 机转速下对应的换热器脏堵等级。The third obtaining module comprises: a first pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure on the leeward side of the heat exchanger; and a second pressure sensor disposed on the windward side of the dust filter for continuously collecting the dust filter The pressure on the windward side of the net; the second calculating unit is used for calculating the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter, and taking the mean value directly or removing the maximum value and the minimum value The second pressure difference. The fourth obtaining module includes: a second storage unit, configured to store a pre-established heat exchanger dirty plugging level and a fan speed, and a first correspondence table between pressure differences on both sides of the heat exchanger; the query unit is configured to query the location The first correspondence table is obtained, and the pressure difference between the two sides of the heat exchanger is obtained in the current wind The corresponding heat exchanger is dirty at the machine speed.
本实施例的空调换热器脏堵检测方法和检测系统,不仅检测方法简单、检测结果准确,而且可以同时检测出空调室内机、滤尘网和换热器各自的脏堵情况,从而根据各自的脏堵情况对空调进行独立控制,比如在不同时刻采取对应清洁方式分别对滤尘网或换热器进行清洁;同时,根据换热器的不同脏堵等级,对空调采用不同控制方式,丰富了空调的功能,提高了用户使用满意度。The air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby The air conditioning is independently controlled by the dirty plugging situation. For example, the dust filter net or the heat exchanger is cleaned by corresponding cleaning methods at different times. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, enriching the air conditioner. The features that improve user satisfaction.
如图5所示,为实施例3中另一种空调换热器脏堵检测方法的流程示意图,包括以下步骤:FIG. 5 is a schematic flow chart of another method for detecting a dirty plugging of an air-conditioning heat exchanger according to Embodiment 3, including the following steps:
步骤1,将当前风机转速调整为预设的目标风机转速,并获取目标风机转速下的滤尘网脏堵程度;In step 1, the current fan speed is adjusted to a preset target fan speed, and the dust filter network is blocked at the target fan speed;
步骤2,根据目标风机转速,获取所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 2: According to the target fan speed, obtain the pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter, and record it as the first pressure difference;
步骤3,获取目标风机转速下换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差; Step 3, obtaining the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the target fan speed, which is recorded as the second pressure difference;
步骤4,计算所述第二压差和第一压差的差值,生成换热器两侧压差; Step 4, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤5,根据所述换热器两侧压差获取对应的换热器脏堵等级。In step 5, the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger.
本步骤1中,同样可以通过光电检测方法直接获取滤尘网脏堵程度,具体方法和实施例1中的方法一样,在此不进行详细说明。本实施例步骤2中,通过预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式,计算所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差。本实施例中,所述第二函数关系式是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第二函数关系式包括以下步骤:In the first step, the degree of dirty plugging of the dust filter can be directly obtained by the photoelectric detecting method. The specific method is the same as that in the first embodiment, and will not be described in detail herein. In step 2 of the embodiment, the differential pressure between the dust filter net and the pressure difference between the two sides of the filter dust net is determined by a pre-established target fan speed, and the pressure difference between the dust filter net and the dust filter net is calculated. , recorded as the first pressure difference. In this embodiment, the second functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate query and use. In the data testing process, establishing the second functional relationship includes the following steps:
S201,获取空调第一次使用时,目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;S201, when obtaining the first use of the air conditioner, the dust filter network corresponding to the target fan speed and the pressure difference between the two sides of the filter net are set as the first group of values;
S202,经过预设时间后,比如经过一年且滤尘网一直未清洗时,再次获取 目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;S202. After a preset time, for example, after one year and the dust filter has not been cleaned, obtain again. The degree of dirty plugging of the dust filter corresponding to the target fan speed and the pressure difference between the two sides of the filter net are set to the second group value;
S203,根据所述第一组数值和第二组数值,建立所述目标风机转速下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。通过建立所述线性函数,可以在滤尘网相同脏堵程度下,将电压值与滤尘网两侧压差值一一对应,保证对滤尘网脏堵程度标示的一致性。通过将步骤1获取的滤尘网脏堵程度带入到所述函数关系式中,即可以得到目标风机转速下的滤尘网两侧压差△Pv。S203. Establish a linear function of the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the dust filter according to the first set of values and the second set of values. By establishing the linear function, the voltage value can be correspondingly matched with the pressure difference between the two sides of the dust filter under the same dirty plugging degree of the dust filter to ensure the consistency of the dirty plugging degree of the dust filter. By bringing the degree of dirty dust filter obtained in step 1 into the functional relationship, the pressure difference ΔPv on both sides of the dust filter at the target fan speed can be obtained.
本实施例的步骤3中,通过算法直接获取目标风机转速下整个室内机两侧的压差△P,所述△P=换热器背风侧压力值-滤尘网迎风侧压力值。为了保证所述压差△P的准确性,本实施例还可以采用以下方法:保持目标风机转速不变,通过第一压力传感器连续采集换热器背风侧的压力值,通过第二压力传感器连续采集滤尘网迎风侧的压力值,并分别计算两者的差值;对所述差值直接取均值或者去掉最大值、最小值后取均值得到所述第二压差,比如连续7次获取所述差值后,去掉最大值和最小值,取剩余5个差值的均值得到所述第二压差。这种方法数据采集过程简单可靠,测准确,受其他因素影响较小。In step 3 of the embodiment, the pressure difference ΔP on both sides of the entire indoor unit under the target fan speed is directly obtained by the algorithm, and the ΔP=the pressure value of the leeward side of the heat exchanger-the pressure value of the windward side of the dust filter. In order to ensure the accuracy of the pressure difference ΔP, the following method may also be adopted in the embodiment: maintaining the target fan speed unchanged, continuously collecting the pressure value of the leeward side of the heat exchanger through the first pressure sensor, and continuously through the second pressure sensor Collecting the pressure value on the windward side of the dust filter net, and separately calculating the difference between the two; respectively, taking the average value directly or removing the maximum value and the minimum value, and taking the average value to obtain the second pressure difference, for example, the acquisition of the seventh consecutive time After the difference is described, the maximum value and the minimum value are removed, and the average of the remaining five difference values is obtained to obtain the second pressure difference. The data acquisition process of this method is simple and reliable, accurate and less affected by other factors.
本实施例的步骤4中,计算所述第二压差△P和第一压差△Pv的差值,即可得到换热器两侧压差△Pe,通过查询预先建立的目标风机转速下,换热器脏堵等级和换热器两侧压差的第二对应关系表,获取所述换热器两侧压差△Pe对应的换热器脏堵等级。本实施例中,所述第二对应关系表是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第二对应关系表包括以下步骤:In step 4 of the embodiment, calculating the difference between the second pressure difference ΔP and the first pressure difference ΔPv, the pressure difference ΔPe on both sides of the heat exchanger can be obtained, and the target fan speed is established by querying in advance. The second correspondence table of the dirty plugging level of the heat exchanger and the pressure difference between the two sides of the heat exchanger obtains the dirty plugging level of the heat exchanger corresponding to the pressure difference ΔPe on both sides of the heat exchanger. In this embodiment, the second correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the second correspondence table includes the following steps:
S401,获取空调第一次使用时,目标风机转速对应的换热器两侧压差,设为第一数值;S401, when obtaining the first use of the air conditioner, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is set to a first value;
S402,经过预设时间后,比如经过八年且换热器一直未清洗时,再次获取目标风机转速对应的换热器两侧压差,并将所述换热器两侧压差设为第二数值;所述第一数值和第二数值形成目标风机转速对应的换热器两侧压差的取值范围;S402, after a preset time, for example, after eight years and the heat exchanger has not been cleaned, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is obtained again, and the pressure difference between the two sides of the heat exchanger is set to a second value; the first value and the second value form a value range of a pressure difference between the two sides of the heat exchanger corresponding to the target fan speed;
S403,将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均 分,获取目标风机转速下,每个换热器脏堵等级对应的换热器两侧压差范围。本实施例中,均分个数根据需要可任意选取,只需满足每个脏堵等级中压力差值有一定跨度即可,比如本实施例中将所述压差范围等分为4个小范围,每个小范围对应一个滤尘网脏堵等级,即将滤尘网脏堵等级分为4级。S403, the value range of the pressure difference on both sides of the heat exchanger is performed according to a preset number of dirty plugging levels. According to the target fan speed, the pressure difference between the two sides of the heat exchanger corresponding to the dirty plugging level of each heat exchanger is obtained. In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied. For example, in the embodiment, the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
通过本发明的脏堵检测方法获得了换热器的脏堵等级后,可以根据不同的换热器脏堵等级对空调采取不同的控制方式或者根据滤尘网脏堵程度和换热器脏堵等级,在不同或者相同时间,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。After the dirty plugging level of the heat exchanger is obtained by the dirty plugging detection method of the present invention, different control modes of the air conditioner may be adopted according to different dirty heat blocking levels of the heat exchanger or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. At different or the same time, the dust filter and/or the heat exchanger are separately cleaned by corresponding cleaning methods.
本发明的方法,在每次检测时都将风机转速调整为目标风机转速,因此在建立以上函数关系式、映射关系表或者对应关系表时,都只需要测量目标风机转速下的数据即可,不仅测量的数据较少,更加容易得到测量数据建立以上函数关系式、映射关系表或者对应关系表;而且检测方式简单,检测时间短,获得的检测结果准确,同时短暂调速也不会影响空调性能,不影响用户正常使用。In the method of the invention, the fan speed is adjusted to the target fan speed at each detection. Therefore, when establishing the above functional relationship, mapping relationship table or correspondence table, only the data under the target fan speed needs to be measured. Not only the measured data is less, it is easier to obtain the measured data to establish the above functional relationship, mapping relationship table or correspondence table; and the detection method is simple, the detection time is short, the obtained detection result is accurate, and the short-term speed regulation does not affect the air conditioner. Performance does not affect the normal use of the user.
本发明实施例中,所述目标风机转速为空调运行过程中最常用的的转速,因此对空调的正常运行影响甚微。在本发明的其他实施例中,也可以预先设定多个目标风机转速,这样在应用本发明的方法时,可以根据当前风机转速选择最接近的目标风机转速,尽可能避免对当前风机转速进行调整,不仅控制过程更加简单,而且可以保证脏堵等级检测结果的准确性。In the embodiment of the invention, the target fan speed is the most commonly used speed during the air conditioning operation, and thus has little effect on the normal operation of the air conditioner. In other embodiments of the present invention, a plurality of target fan speeds may also be preset, so that when the method of the present invention is applied, the closest target fan speed can be selected according to the current fan speed, and the current fan speed can be avoided as much as possible. Adjustment, not only the control process is simpler, but also can ensure the accuracy of the dirty plug level detection results.
如图6所示,为与实施例3的方法对应的空调换热器脏堵检测系统的结构示意图,包括调整模块、第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,As shown in FIG. 6 , a schematic structural diagram of a dirty block detection system for an air conditioner heat exchanger corresponding to the method of the third embodiment includes an adjustment module, a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a Four acquisition modules,
所述调整模块用于将当前风机转速调整为预设的目标风机转速;The adjusting module is configured to adjust a current fan speed to a preset target fan speed;
所述第一获取模块用于获取目标风机转速下的滤尘网脏堵程度;The first acquiring module is configured to acquire a dirty plugging degree of the dust filter under the target fan speed;
所述第二获取模块用于根据目标风机转速,获取所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second obtaining module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter according to the target fan speed, and record the first pressure difference;
所述第三获取模块用于获取目标风机转速下换热器背风侧压力和滤尘网迎 风侧压力的差值,记为第二压差;The third obtaining module is configured to acquire the leeward side pressure of the heat exchanger and the filter dust net at the target fan speed The difference in wind side pressure is recorded as the second pressure difference;
所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
所述第四获取模块用于根据所述换热器两侧压差获取对应的换热器脏堵等级。The fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger.
本实施例中,还包括控制模块,所述控制模块用于根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应清洁方式分别对滤尘网和/或换热器进行清洁。In this embodiment, the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
本实施例中,所述第一获取模块包括用于获取滤尘网脏堵程度的滤尘网脏堵检测单元。具体结构如附图3和附图4对应的实施例所示,在此不进行具体说明。In this embodiment, the first acquiring module includes a dust filter dirty detecting unit for acquiring a dirty plugging degree of the dust filter. The specific structure is as shown in the corresponding embodiments of FIG. 3 and FIG. 4, and will not be specifically described herein.
本实施例中,所述第二获取模块包括:第一存储单元,用于预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式;第一计算单元,用于将所述滤尘网脏堵程度带入到所述第二函数关系式中,生成所述滤尘网脏堵程度对应的滤尘网两侧压差。In this embodiment, the second acquiring module includes: a first storage unit, configured to pre-establish a second function relationship between a dirty plugging degree of the dust filter net and a pressure difference between the two sides of the dust filter net at the target fan speed; the first calculating unit And the method for introducing the dirty plugging degree of the dust filter into the second functional relationship, and generating a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter.
所述第三获取模块包括:所述第三获取模块包括:设置在换热器背风侧的第一压力传感器,用于连续采集换热器背风侧的压力;设置在滤尘网迎风侧的第二压力传感器,用于连续采集滤尘网迎风侧的压力;第二计算单元,用于计算换热器背风侧压力和滤尘网迎风侧压力的差值,并对所述差值直接取均值或者去掉最大值和最小值后取均值得到所述第二压差。The third obtaining module includes: the third acquiring module includes: a first pressure sensor disposed on a leeward side of the heat exchanger, configured to continuously collect pressure on a leeward side of the heat exchanger; and a second set on a windward side of the dust filter net The pressure sensor is used for continuously collecting the pressure on the windward side of the dust filter; the second calculating unit is used for calculating the difference between the pressure on the leeward side of the heat exchanger and the pressure on the windward side of the dust filter, and directly taking the mean value or removing the maximum value Taking the mean value and the minimum value to obtain the second pressure difference.
所述第四获取模块包括:第二存储单元,用于存储预先建立的所述目标风机转速下换热器脏堵等级和换热器两侧压差的第二对应关系表;查询单元,用于查询所述第二对应关系表,获取所述换热器两侧压差对应的换热器脏堵等级。The fourth obtaining module includes: a second storage unit, configured to store a second correspondence table of the heat exchanger dirty blocking level and the pressure difference between the two sides of the heat exchanger in the pre-established target fan speed; the query unit uses And querying the second correspondence table to obtain a dirty plugging level of the heat exchanger corresponding to the pressure difference on both sides of the heat exchanger.
本实施例的空调换热器脏堵检测方法和检测系统,不仅检测方法简单、检测结果准确,而且可以同时检测出空调室内机、滤尘网和换热器各自的脏堵情况,从而根据各自的脏堵情况对空调进行独立控制,比如在不同时刻采取对应 清洁方式分别对滤尘网或换热器进行清洁;同时,根据换热器的不同脏堵等级,对空调采用不同控制方式,丰富了空调的功能,提高了用户使用满意度。The air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby The dirty plugging situation controls the air conditioner independently, for example, at different times. The cleaning method cleans the dust filter or the heat exchanger separately. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, which enriches the function of the air conditioner and improves the user satisfaction.
如图7所示,为实施例4一种空调的结构示意图,包括以上所述的空调换热器脏堵检测系统。As shown in FIG. 7 , it is a schematic structural diagram of an air conditioner according to Embodiment 4, which includes the air conditioner heat exchanger dirty block detecting system described above.
本发明的基于单个压力传感器的换热器脏堵检测方法包括以下步骤:The single pressure sensor based heat exchanger dirty plugging detection method of the present invention comprises the following steps:
步骤10,获取第一风机转速下的滤尘网脏堵程度;Step 10: obtaining a dirty plugging degree of the dust filter under the first fan speed;
步骤20,获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 20: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
步骤30,采集第一风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述第一风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;Step 30: collecting a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the first fan speed, to generate a Two pressure difference;
步骤40,计算所述第二压差和第一压差的差值,生成换热器两侧压差;Step 40, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤50,根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。Step 50: Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
本发明通过一个压力传感器检测室内机脏堵程度。空调的脏堵程度会直接影响两侧压力差的大小,脏堵越严重,对空气流通的阻力越大,因而两侧的压力差也会越大。此外,风轮的不同转速也会对两侧的压力差产生影响,因而利用压力差检测脏堵程度,综合风机风速因素,可以准确检测出空调室内机脏堵程度。由于空调运行中开启检测功能时,只能测得换热器背风侧压力,所以滤尘网迎风侧在不同风速下的压力事先测定并记录在程序中即可。在检测过程中,测试出换热器背风侧压力然后查找出对应转速下滤尘网迎风侧压力,即可得到两侧压差值。同时在本发明中,上述方案有两种实现方法,一种是保持当前风机转速不变,在当前风机转速下计算换热器的脏堵等级,另一种是将当前风机转速调节到目标风机转速,在目标风机转速下计算换热器的脏堵等级,以下通过两个实施例对上述两种方法分别进行具体说明。The invention detects the degree of dirtyness of the indoor unit through a pressure sensor. The degree of dirty plugging of the air conditioner will directly affect the pressure difference between the two sides. The more serious the dirty plug, the greater the resistance to air circulation, and the greater the pressure difference between the two sides. In addition, the different speeds of the wind wheel will also affect the pressure difference between the two sides. Therefore, the degree of dirty plugging can be detected by the pressure difference, and the wind speed factor of the fan can be accurately detected to detect the dirty degree of the air conditioner indoor unit. Since the pressure on the leeward side of the heat exchanger can only be measured when the detection function is turned on during the operation of the air conditioner, the pressure on the windward side of the dust filter at different wind speeds is measured in advance and recorded in the program. During the detection process, the pressure on the leeward side of the heat exchanger is tested and then the pressure on the windward side of the filter screen at the corresponding speed is found, and the pressure difference between the two sides can be obtained. At the same time, in the present invention, the above solution has two implementation methods, one is to keep the current fan speed unchanged, calculate the dirty plugging level of the heat exchanger under the current fan speed, and the other is to adjust the current fan speed to the target fan. For the rotational speed, the dirty plugging level of the heat exchanger is calculated at the target fan speed. The above two methods are specifically described below through two embodiments.
如图8所示,为本实施例5一种基于单个压力传感器的换热器脏堵检测方 法的流程示意图,包括以下步骤:As shown in FIG. 8, the heat exchanger of the present embodiment 5 is based on a single pressure sensor. The schematic diagram of the process, including the following steps:
步骤10,获取当前风机转速和滤尘网脏堵程度;Step 10: Obtain the current fan speed and the dirty degree of the dust filter;
步骤20,获取当前风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 20: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the current fan speed, and record the first pressure difference;
步骤30,采集当前风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述当前风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;Step 30: Collect the pressure value of the leeward side of the heat exchanger under the current fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the current fan speed to generate a second pressure. difference;
步骤40,计算所述第二压差和第一压差的差值,生成换热器两侧压差;Step 40, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤50,根据所述换热器两侧压差和当前风机转速获取对应的换热器脏堵等级。Step 50: Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
本实施例步骤10中,通过风速传感器采集当前风机转速,通过光电检测方法直接获取滤尘网脏堵程度。在其他实施例中,也可以通过其他方法获取滤尘网脏堵程度,在此不进行详细说明。本实施例中,通过光电检测方法获取滤尘网脏堵程度包括以下步骤:In step 10 of the embodiment, the current fan speed is collected by the wind speed sensor, and the dirty plugging degree of the dust filter is directly obtained by the photoelectric detecting method. In other embodiments, the degree of dirty dust filter can also be obtained by other methods, and will not be described in detail herein. In this embodiment, obtaining the dirty plugging degree of the dust filter by the photoelectric detecting method includes the following steps:
S501,控制光发射单元照射所述滤尘网;S501, controlling the light emitting unit to illuminate the dust filter net;
S502,控制光敏元件接收透过所述滤尘网的透射光;S502, controlling the photosensitive element to receive the transmitted light transmitted through the dust filter;
S503,将所述光敏元件接收的透射光的光照强度转化为用于表示滤尘网脏堵程度的数值,本实施例中,所述数值为与所述光敏元件串联的电阻的电压值。S503, converting the light intensity of the transmitted light received by the photosensitive element into a value for indicating the degree of dirty plugging of the dust filter. In the embodiment, the value is a voltage value of the resistor connected in series with the photosensitive element.
本实施例中,可以将采集到的电阻两端电压传输给单片机,然后利用单片机内置的模数转换器,即可将电阻两端的模拟电压信号转换成数字信息值,并用此值表示滤尘网说的脏堵程度。本实施例5中,电阻两端电压越大,单片机转换成数字信息值越大,说明所透出的光照强度越大,滤尘网脏堵的情况越轻微。在其他实施例中,也可以通过光敏元件采集经过所述滤尘网反射的反射光,并将反射光的光照强度转换为用于表示滤尘网脏堵程度的数值,此时所转换成的数字信息值越大,说明所透出的光照强度越小,滤尘网脏堵的情况越严重。这种方法不仅结构简单、成本低廉而且检测结果准确,能够在空调中直接安装 使用,且安装使用过程也非常简单。本实施例中,为了保证所获取的滤尘网脏堵程度数值的准确性,可以连续采集所述电阻两端的电压值,去掉最大值和最小值后,对其他的电压值取均值,得到当前滤尘网脏堵程度,比如连续7次采样所述电阻两端的电压值后,去掉最大值和最小值后,对其他的5个电压值取均值,得到当前滤尘网脏堵程度。In this embodiment, the voltage across the collected resistor can be transmitted to the single-chip microcomputer, and then the analog voltage signal built in the single-chip microcomputer can be used to convert the analog voltage signal at both ends of the resistor into a digital information value, and the value is used to represent the dust filter network. The degree of dirty blockage. In the fifth embodiment, the greater the voltage across the resistor, the larger the value converted by the single-chip microcomputer into digital information, indicating that the greater the light intensity that is transmitted, the less severe the dust filter is dirty. In other embodiments, the reflected light reflected by the dust filter may be collected by the photosensitive element, and the light intensity of the reflected light is converted into a numerical value indicating the degree of dirty plugging of the dust filter, and the digital information converted at this time is converted. The larger the value, the smaller the light intensity that is transmitted, and the more severe the filter dust is blocked. This method is not only simple in structure, low in cost, but also accurate in detection results, and can be directly installed in an air conditioner. Use, and the installation process is also very simple. In this embodiment, in order to ensure the accuracy of the obtained dirty dust filter degree value, the voltage value at both ends of the resistance may be continuously collected, and after the maximum value and the minimum value are removed, the average value of the other voltage values is averaged to obtain the current dust filter. The degree of dirty plugging of the net, for example, after sampling the voltage values at both ends of the resistor for 7 consecutive times, after removing the maximum value and the minimum value, the average value of the other five voltage values is taken to obtain the current degree of dirty dust filter.
本实施例步骤20中,通过预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式,计算所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差,记为第一压差。本实施例中,所述第一函数关系式是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第一函数关系式包括以下步骤:In step 20 of the embodiment, the filter function corresponding to the dirty plugging degree of the dust filter at the current fan speed is calculated by using a first function relationship between the dirty plugging degree of the dust filter net and the pressure difference between the two sides of the filter dust net. The pressure difference on both sides of the net is recorded as the first differential pressure. In this embodiment, the first functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory for convenient query and use. In the data testing process, establishing the first functional relationship includes the following steps:
S601,将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度取值范围为30~120为宜,取值太小所测压力值没有变化,取值太大会影响最后脏堵检测结果的准确性,本实施例中优选的选择50r/min;S601, the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
S602,获取空调第一次使用时,每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;S602, when obtaining the first use of the air conditioner, the degree of dirty dust filter corresponding to the rotational speed value at the midpoint of each speed interval and the pressure difference between the two sides of the dust filter are set as the first group of values;
S603,经过预设时间,比如经过一年且滤尘网一直未清洗时,再次获取每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;S603, after a preset time, for example, after one year and the dust filter has not been cleaned, the dust filter level corresponding to the rotation speed value at each midpoint of each speed interval and the pressure difference between the two sides of the filter net are obtained again, and the second group is set. Numerical value
S604,根据所述第一组数值和第二组数值,建立每个转速区间下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。通过建立所述线性函数,可以在滤尘网相同脏堵程度下,将电压值与滤尘网两侧压差值一一对应,保证对滤尘网脏堵程度标示的一致性。通过当前风机转速选择对应的第一函数关系式,然后带入步骤10获取的滤尘网脏堵程度,即可以得到当前风机转速下的滤尘网两侧压差△Pv。S604, according to the first group of values and the second group of values, establish a linear function of the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the filter screen in each speed range. By establishing the linear function, the voltage value can be correspondingly matched with the pressure difference between the two sides of the dust filter under the same dirty plugging degree of the dust filter to ensure the consistency of the dirty plugging degree of the dust filter. By selecting the corresponding first functional relationship formula of the current fan speed, and then bringing in the dirty plugging degree of the dust filter obtained in step 10, the pressure difference ΔPv on both sides of the dust filter net at the current fan speed can be obtained.
本实施例的步骤30中,通过设置一个压力传感器的方法获取所述第二压差, 具体为:通过查询预先建立的滤尘网迎风侧压力值和风机转速的映射关系表,获取当前风机转速对应的滤尘网迎风侧压力值;通过压力传感器采集当前风机转速下的换热器背风侧压力值,并计算换热器背风侧压力值和滤尘网迎风侧压力值的差值,生成所述第二压差。本实施例中,为了保证所采集换热器背风侧压力值数据的准确性,可以在保持当前风机转速不变的条件下,对通过压力传感器连续采集的换热器背风侧的压力值取均值或者去掉最大值和最小值后取均值得到所述换热器背风侧压力值,比如本实施例中,连续7次采集换热器背风侧的压力值,去掉最大值和最小值后,取剩余5个值的平均值得到所述换热器背风侧压力值。本实施例中,所述映射关系表是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述映射关系表包括以下步骤:In step 30 of this embodiment, the second pressure difference is obtained by a method of setting a pressure sensor. Specifically, the upstream side pressure value of the dust filter corresponding to the current fan speed is obtained by querying a mapping relationship between the windward side pressure value and the fan speed of the pre-established dust filter; and the leeward side pressure of the heat exchanger under the current fan speed is collected by the pressure sensor. And calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter to generate the second pressure difference. In this embodiment, in order to ensure the accuracy of the pressure value data of the leeward side of the collected heat exchanger, the pressure value of the leeward side of the heat exchanger continuously collected by the pressure sensor may be averaged while maintaining the current fan speed constant. Or, after removing the maximum value and the minimum value, the average value of the leeward side of the heat exchanger is obtained. For example, in this embodiment, the pressure value of the leeward side of the heat exchanger is collected 7 times in succession, and the maximum value and the minimum value are removed, and the remaining value is taken. The average of the five values gives the leeward side pressure value of the heat exchanger. In this embodiment, the mapping relationship table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the mapping relationship table includes the following steps:
S701,将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度取值范围为30~120为宜,取值太小所测压力值没有变化,取值太大会影响最后脏堵检测结果的准确性,本实施例中优选的选择50r/min;S701, the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
S702,获取多个转速区间中的每个转速区间对应的滤尘网迎风侧压力值,建立映射关系表;所述滤尘网迎风侧压力值为转速区间中点处转速值对应的滤尘网迎风侧压力值,或者为转速区间等分分布的多个转速值分别对应的滤尘网迎风侧压力值的均值。采用这种方法只需要使用一个压力传感器,降低了检测成本,但是需要在数据测试过程建立所述映射关系表,检测步骤相对复杂一点。S702. Acquire a pressure value of the windward side of the dust filter corresponding to each of the plurality of speed sections, and establish a mapping relationship table. The windward side pressure value of the dust filter is a windward side pressure of the dust filter corresponding to the speed value of the middle point of the speed section. The value, or the average value of the windward side pressure values of the dust filter corresponding to the plurality of rotational speed values equally distributed in the rotational speed interval. With this method, only one pressure sensor is needed, which reduces the detection cost, but the mapping table needs to be established in the data testing process, and the detection step is relatively complicated.
本实施例的步骤40中,计算所述第二压差△P和第一压差△Pv的差值,即可得到换热器两侧压差△Pe,通过查询预先建立的换热器脏堵等级和风机转速、换热器两侧压差的第一对应关系表,获取所述换热器两侧压差△Pe在当前风机转速下对应的换热器脏堵等级。本实施例中,所述第一对应关系表是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第一对应关系表包括以下步骤: In step 40 of the embodiment, calculating the difference between the second pressure difference ΔP and the first pressure difference ΔPv, the pressure difference ΔPe on both sides of the heat exchanger can be obtained, and the previously established heat exchanger is dirty by querying. The first correspondence table of the plugging level and the fan speed and the pressure difference between the two sides of the heat exchanger obtains the level of the heat exchanger corresponding to the pressure difference ΔPe of the heat exchanger at the current fan speed. In this embodiment, the first correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the first correspondence table includes the following steps:
S801,将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度取值范围为30~120为宜,取值太小所测压力值没有变化,取值太大会影响最后脏堵检测结果的准确性,本实施例中优选的选择50r/min;S801, the fan operating speed range is divided into a plurality of speed ranges according to a preset speed span; the speed span ranges from 30 to 120, and the value is too small, the measured pressure value does not change, and the value is too large. Affecting the accuracy of the final dirty plug detection result, the preferred selection in this embodiment is 50r/min;
S802,获取空调第一次使用时,每个转速区间中点处转速值对应的换热器两侧压差,设为第一数值;S802, when obtaining the first use of the air conditioner, the pressure difference between the two sides of the heat exchanger corresponding to the rotation speed value at the midpoint of each speed interval is set to a first value;
S803,经过预设时间后,比如经过八年且换热器一直未清洗时,再次获取每个转速区间中点处转速值对应的换热器两侧压差,并将所述换热器两侧压差设为第二数值;所述第一数值和第二数值形成该转速区间对应的换热器两侧压差的取值范围;S803, after a preset time, for example, after eight years and the heat exchanger has not been cleaned, the pressure difference between the two sides of the heat exchanger corresponding to the rotation speed value at each mid-point of the speed range is obtained again, and the heat exchangers are The side pressure difference is set to a second value; the first value and the second value form a value range of the pressure difference between the two sides of the heat exchanger corresponding to the speed range;
S804,将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取该转速区间下,每个换热器脏堵等级对应的换热器两侧压差范围。本实施例中,均分个数根据需要可任意选取,只需满足每个脏堵等级中压力差值有一定跨度即可,比如本实施例中将所述压差范围等分为4个小范围,每个小范围对应一个滤尘网脏堵等级,即将滤尘网脏堵等级分为4级。S804, the value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the sides of the heat exchanger corresponding to the dirty plugging level of each heat exchanger are obtained under the speed range. The pressure difference range. In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied. For example, in the embodiment, the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
通过本发明的脏堵检测方法获得了换热器的脏堵等级后,可以根据不同的换热器脏堵等级对空调采取不同的控制方式,比如本实施例中:After the dirty plugging level of the heat exchanger is obtained by the dirty plugging detection method of the present invention, different control modes can be adopted for the air conditioner according to different heat exchanger dirty plugging levels, for example, in this embodiment:
当换热器脏堵等级为z1级时,通过显示板显示脏堵等级;When the heat exchanger is dirty and the level is z1, the dirty plug level is displayed through the display panel;
当换热器脏堵等级为z2级时,通过显示板显示脏堵等级,同时开机时采用蜂鸣器进行蜂鸣提示;When the heat exchanger is dirty and the level is z2, the dirty plug level is displayed through the display panel, and the buzzer is used to prompt the buzzer when the power is turned on;
当换热器脏堵等级为z3级时,通过显示板显示脏堵等级,同时采用蜂鸣器在空调开机和/或运行时以短时多次鸣响的方式进行蜂鸣提示或者进行智能语音提示,驱动清洁单元采用对应的清洁方式进行自动清洁;When the heat exchanger is dirty and the level is z3, the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or intelligent voice in a short-time sounding when the air conditioner is turned on and/or running. Prompt, the driving cleaning unit adopts the corresponding cleaning method for automatic cleaning;
当换热器脏堵等级为z4级时,通过显示板显示脏堵等级,采用蜂鸣器在空调开机和/或运行时以短时多次鸣响的方式进行蜂鸣提示或者智能语音提示,并控制空调停止运行;所述控制方式中,脏堵等级越高,换热器脏堵越严重。在具体实施例中,可以将蜂鸣提示或者智能语音提示时间设置在非睡眠时间,保 证用户了睡眠质量。When the heat exchanger is dirty and the level is z4, the dirty plug level is displayed through the display panel, and the buzzer is used to make a buzzer or a smart voice prompt in a short time and multiple times when the air conditioner is turned on and/or running. And controlling the air conditioner to stop running; in the control mode, the higher the dirty plugging level, the more serious the heat exchanger is dirty. In a specific embodiment, the buzzer prompt or the smart voice prompt time can be set in the non-sleep time, and the The user is informed of the quality of sleep.
在其他实施例中,还可以根据滤尘网脏堵程度和换热器脏堵等级,在不同或者相同时间,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。In other embodiments, the dust filter net and/or the heat exchanger may be separately cleaned according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger at different or the same time.
如图9所示,为与实施例5的方法对应的换热器脏堵检测系统的结构示意图,包括第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,As shown in FIG. 9 , a schematic structural diagram of a heat exchanger dirty block detecting system corresponding to the method of the embodiment 5 includes a first acquiring module, a second acquiring module, a third acquiring module, a calculating module, and a fourth acquiring module.
所述第一获取模块用于获取当前风机转速和滤尘网脏堵程度;The first acquiring module is configured to acquire a current fan speed and a dust filter network dirty blocking degree;
所述第二获取模块用于获取当前风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the current fan speed, and record the first pressure difference;
所述第三获取模块用于采集当前风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述当前风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;The third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger under the current fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the current fan speed. , generating a second pressure difference;
所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
所述第四获取模块用于根据所述换热器两侧压差和当前风机转速获取对应的换热器脏堵等级。The fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the current fan speed.
本实施例中,还包括控制模块,所述控制模块用于根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应清洁方式分别对滤尘网和/或换热器进行清洁。In this embodiment, the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
本实施例中,所述第一获取模块包括用于采集风机转速的风速采集单元和用于获取滤尘网脏堵程度的滤尘网脏堵检测单元。如图10所示,为本实施例中所述滤尘网脏堵检测单元的结构示意图,所述滤尘网脏堵检测单元包括通过接插件6连接的发射接收模块9和检测模块8,所述检测模块8包括用于向滤尘网7发射光线的光发射单元3和用于接收透过滤尘网7的透射光的光敏元件4,所述发射接收模块9用于控制所述光发射单元3发光以及用于将所述光敏元件4接收的透射光的光照强度转化为用于表示滤尘网7脏堵程度的数值。本实施 例中,所述光发射单元3为红外发光二极管;光敏元件4为光电二极管,在其他实施例中,光敏元件4还可以是光电三极管。本实施例中,所述发射接收模块9包括单片机1、第一开关控制电路2和用于将光电二极管的光电流转换为电压的转换电路,所述单片机1的第一IO端口连接第一开关控制电路2,第一开关控制电路2通过接插件6连接所述红外发光二极管,所述转换电路连接单片机1的模拟输入端口。所述转换电路包括与所述光敏元件串联的电阻R4,电阻R4与所述光敏元件的串联端同时连接所述单片机1的模拟输入端口,电阻R4另一端接地。In this embodiment, the first acquiring module includes a wind speed collecting unit for collecting the fan speed and a dust filter dirty detecting unit for acquiring the dirty plugging degree of the dust filter. As shown in FIG. 10, it is a schematic structural diagram of a dirty filter detecting unit of the dust filter in the present embodiment. The dust filter detecting unit includes a transmitting and receiving module 9 and a detecting module 8 connected through a connector 6, and the detecting The module 8 comprises a light emitting unit 3 for emitting light to the dust filter net 7 and a light-sensitive element 4 for receiving transmitted light transmitted through the dust filter net 7, the light-emitting unit 9 for controlling the light-emitting unit 3 to emit light and The light intensity of the transmitted light received by the photosensitive member 4 is converted into a numerical value indicating the degree of dirty plugging of the dust filter 7. This implementation For example, the light emitting unit 3 is an infrared light emitting diode; the photosensitive element 4 is a photodiode, and in other embodiments, the photosensitive element 4 may also be a phototransistor. In this embodiment, the transmitting and receiving module 9 includes a single chip microcomputer 1, a first switch control circuit 2, and a conversion circuit for converting a photocurrent of the photodiode into a voltage, and the first IO port of the single chip microcomputer 1 is connected to the first switch. The control circuit 2, the first switch control circuit 2 is connected to the infrared light emitting diode through a connector 6, and the conversion circuit is connected to the analog input port of the single chip microcomputer 1. The conversion circuit includes a resistor R4 connected in series with the photosensitive element. The resistor R4 is connected to the analog input port of the single chip 1 at the same time as the series end of the photosensitive element, and the other end of the resistor R4 is grounded.
本实施例中,所述第一开关控制电路中的三极管Q1的基极经电阻R1连接到单片机的第一IO端口,集电极经电阻R3连接到所述光发射单元,发射集接地。所述三极管Q1的基极还串联下拉电阻R2后接地。本实施例采用三极管开关电路,在需要检测时开通发光,在不需要检测时关闭,不仅控制电路简单,而且可以最大程度节约能耗。同时,本实施例中,三极管的集电极经过电阻R3连接到红外发光二极管LED,所述电阻R3为LED限流保护电阻,可以保证LED中流过合适的电流,提高滤尘网脏堵检测单元的效果同时保护红外发光二极管不因电流过大而损坏。In this embodiment, the base of the transistor Q1 in the first switch control circuit is connected to the first IO port of the single chip via the resistor R1, the collector is connected to the light emitting unit via the resistor R3, and the emitter is grounded. The base of the transistor Q1 is also connected in series with the pull-down resistor R2 and grounded. In this embodiment, a triode switch circuit is used, and when the detection is required, the illumination is turned on, and when the detection is not required, the control circuit is simple, and the energy consumption can be saved to the utmost. Meanwhile, in this embodiment, the collector of the triode is connected to the infrared light emitting diode LED through the resistor R3, and the resistor R3 is an LED current limiting protection resistor, which can ensure a suitable current flows in the LED, and improve the effect of the dirty filter detecting unit of the dust filter. At the same time, the infrared light-emitting diode is protected from damage due to excessive current.
本实施例中,所述滤尘网脏堵检测单元的单片机1的第一IO端口输出高低电平信号,通过高低电平信号控制三极管Q1导通关断从而给红外发光二极管LED通电,LED发出的红外光透过滤尘网,其中一部分光由于滤尘网7附着的灰尘对光的反射、散射、吸收等作用而无法透过滤尘网,从而使透过的光减少,而且附着灰尘越多,透过的光越少。光电二极管4是光敏元件,照射到其上的光越多,通过其的光电流越大,将其与电阻R4串联,利用欧姆定律u=ir即可将光电流转换成电压,通过采集电阻R4两端电压,并传输给单片机,然后利用单片机1内置的模数转换器,即可将模拟电压信号转换成数字信息值,并用此值表示滤尘网的脏堵程度,本实施例中,电阻R4两端电压越大,单片机转换成数字信息值越大,说明所透出的光照强度越大,滤尘网脏堵的情况越 轻微。In this embodiment, the first IO port of the single-chip microcomputer 1 of the dust filter detecting unit of the dust filter outputs a high-low level signal, and the high-low level signal controls the turn-on and turn-off of the transistor Q1 to energize the infrared light-emitting diode LED, and the LED emits The infrared light passes through the dust filter net, and some of the light cannot pass through the filter dust net due to the reflection, scattering, absorption and the like of the dust attached to the dust filter net 7, so that the transmitted light is reduced, and the more dust adheres, the more The less light there is. The photodiode 4 is a photosensitive element, and the more light is irradiated thereon, the larger the photocurrent passing through it is, and it is connected in series with the resistor R4, and the photocurrent is converted into a voltage by Ohm's law u=ir, and the resistor R4 is collected. The voltage at both ends is transmitted to the single-chip microcomputer, and then the analog voltage signal built in the single-chip microcomputer 1 can be used to convert the analog voltage signal into a digital information value, and this value is used to indicate the dirty plugging degree of the dust filter. In this embodiment, the resistor R4 The greater the voltage at both ends, the larger the value of the digital signal converted into a digital information, indicating that the greater the intensity of the light that is transmitted, the more the dust filter is dirty. slight.
如图11所示,为实施例6中滤尘网脏堵检测单元的结构示意图,与图10相比,增加了用于控制光敏元件开通和关断的第二开关控制电路10,第二开关控制电路连接单片机的第二IO端口,通过对应IO端口输出的高低电平信号控制第二开关控制电路的开通与关断。在不对滤尘网脏堵进行检测时,可以可靠关断此电路,相对于没有此开关控制电路的单元,避免了在非检测时间环境光照射光敏元件时产生的光电流在发射接收模块上的电能消耗。本实施例中,所述第二开关控制电路10为三极管开关电路,包括三极管Q2、电阻R6和电阻R7,所述三极管Q2的基极经电阻R6连接到单片机的第二IO端口,集电极经电阻R4连接到所述光敏元件和电阻R5的串联端,发射集接地。所述三极管Q1的基极还串联下拉电阻R7后接地。采用三极管开关电路,在需要检测时开通发光,在不需要检测时关闭,不仅控制电路简单,而且可以最大程度节约能耗。As shown in FIG. 11, it is a schematic structural diagram of a dust filter detecting unit in the sixth embodiment. Compared with FIG. 10, a second switch control circuit 10 for controlling the opening and closing of the photosensitive element is added, and the second switch is controlled. The circuit is connected to the second IO port of the single chip microcomputer, and controls the opening and closing of the second switch control circuit by the high and low level signals corresponding to the output of the IO port. When the dust filter is not detected, the circuit can be reliably turned off. Compared with the unit without the switch control circuit, the light current generated on the transmitting and receiving module when the light is irradiated to the photosensitive element in the non-detecting time environment is avoided. Consumption. In this embodiment, the second switch control circuit 10 is a triode switch circuit, including a triode Q2, a resistor R6 and a resistor R7. The base of the transistor Q2 is connected to the second IO port of the single chip via a resistor R6, and the collector is A resistor R4 is connected to the series terminal of the photosensitive element and resistor R5, and the emitter is grounded. The base of the transistor Q1 is also grounded in series with the pull-down resistor R7. The triode switch circuit is used to turn on the illumination when it needs to be detected, and is turned off when no detection is needed. The control circuit is simple, and the energy consumption can be saved to the utmost.
图10和图11对应的实施例中,所述第一开关控制电路、第二开关控制电路和转换电路均集成在主控板中,主控板上还设有供电模块5,所述供电模块5分别连接所述红外发光二极管和光电二极管,用于为所述红外发光二极管和光电二极管供电。所述供电模块为五伏的稳压滤波电源。本发明滤尘网脏堵检测单元的外接器件只包括光发射单元和光敏元件,其余的控制电路部分均布置在主控板上,同时只需两个连接线即可实现信号的发射和接收,再加一根连接供电模块的连接线即可实现整个检测方案,因此减少了连接线,占用空间小,易于实施而且降低了成本。同时光发射单元和光敏元件体积小,大大降低了占用空间,从而降低了外接器件对滤尘网附着灰尘的影响,保证了检测结果的准确性。同时供电模块简单,无需复杂电源,只需主板5v供电即可。通过在供电电源上并联一个接地的电容C1,可以去除直流电的噪声干扰,使供电更加干净,减少噪声。In the embodiment corresponding to FIG. 10 and FIG. 11 , the first switch control circuit, the second switch control circuit, and the conversion circuit are all integrated in the main control board, and the power control module 5 is further disposed on the main control board, and the power supply module is 5 respectively connecting the infrared light emitting diode and the photodiode for supplying power to the infrared light emitting diode and the photodiode. The power supply module is a five-volt regulated filter power supply. The external device of the dirty filter detecting unit of the dust filter of the invention only includes the light emitting unit and the photosensitive element, and the remaining control circuit parts are arranged on the main control board, and only two connecting lines are needed to realize signal transmission and reception, and then By adding a connection cable to the power supply module, the entire detection scheme can be realized, thereby reducing the connection line, occupying a small space, being easy to implement, and reducing the cost. At the same time, the light emitting unit and the photosensitive element are small in size, which greatly reduces the occupied space, thereby reducing the influence of the external device on the dust attached to the dust filter, and ensuring the accuracy of the detection result. At the same time, the power supply module is simple, no complicated power supply is needed, and only the motherboard 5v can supply power. By connecting a grounded capacitor C1 in parallel with the power supply, the noise interference of the DC power can be removed, making the power supply cleaner and reducing noise.
图10和图11对应的实施例中,所述单片机包含模数转换器,所述转换电 路经单片机的模拟输入端口连接到所述模数转换器,利用模数转换器将电压模拟信号转换成数字信号,用以检测得出的光照强度信息,因此可以得到滤尘网的脏堵程度,从而方便信息处理与其他功能对此信息的判断。本实施例中,所述单片机的模数转换器的输出引脚处接一个电阻R5再并联一个接地的电容C2,可以起到限流和去耦的作用。在其他实施例中,还可以通过接收经过滤尘网漫反射的反射光的光照强度来检测滤尘网的脏堵程度,其检测单元的结构与实施例5、实施例6的滤尘网脏堵检测单元基本相同,只需要将所述光电二极管换成用于接收经过所述滤尘网漫反射的反射光的光电二极管或者光电三极管即可。在该实施例中,与光电二极管或者光电三极管串联的电阻两端电压越大,单片机转换成数字信息值越大,说明所反射的光照强度越大,滤尘网上的灰尘等越多,滤尘网的脏堵情况越严重。In the embodiment corresponding to FIG. 10 and FIG. 11, the single chip microcomputer includes an analog to digital converter, and the conversion power The analog input port of the single-chip microcomputer is connected to the analog-to-digital converter, and the analog-to-digital converter converts the voltage analog signal into a digital signal for detecting the obtained light intensity information, so that the dirty plugging degree of the dust filter net can be obtained. This facilitates the information processing and other functions to judge this information. In this embodiment, the output pin of the analog-to-digital converter of the single chip microcomputer is connected to a resistor R5 and then connected to a grounded capacitor C2, which can function as a current limiting and decoupling. In other embodiments, it is also possible to detect the degree of dirty plugging of the dust filter by receiving the light intensity of the reflected light diffused and reflected by the filter dust net, and the structure of the detecting unit and the dust filter dirty detecting unit of Embodiment 5 and Embodiment 6 Basically the same, it is only necessary to replace the photodiode with a photodiode or a phototransistor for receiving reflected light diffusely reflected by the dust filter. In this embodiment, the greater the voltage across the resistor in series with the photodiode or the phototransistor, the greater the value converted by the single-chip microcomputer into digital information, indicating that the greater the reflected light intensity, the more dust and dust on the dust filter net, and the dust filter net. The more serious the dirty blockage.
如图9所示,本实施例中,所述第二获取模块包括:第一存储单元,用于存储预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式;第一计算单元,用于将所述滤尘网脏堵程度带入到当前风机转速对应的所述第一函数关系式中,生成所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差。As shown in FIG. 9 , in the embodiment, the second acquiring module includes: a first storage unit, configured to store a first function of a pre-established degree of dirty plugging of the dust filter and a pressure difference between the two sides of the filter net under different fan speeds. a first calculating unit, configured to bring the dirty plugging degree of the dust filter into the first functional relationship corresponding to the current fan speed, and generate a dirty plugging degree of the dust filter corresponding to the current fan speed. The pressure difference between the two sides of the filter net.
所述第三获取模块包括:设置在换热器背风侧的压力传感器,用于连续采集换热器背风侧的压力值;第二计算单元,用于对多个所述换热器背风侧的压力值直接取均值或者去掉最大值和最小值后取均值得到所述换热器背风侧压力值;第二存储单元,用于存储预先建立的滤尘网迎风侧压力值与风机转速的映射关系表;第一查询单元,用于查询所述映射关系表,获取当前风机转速对应的滤尘网迎风侧压力值;第三计算单元,用于计算所述换热器背风侧压力值和所述滤尘网迎风侧压力值的差值,生成第二压差。The third obtaining module includes: a pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure value of the leeward side of the heat exchanger; and a second calculating unit for typhoon side of the plurality of the heat exchangers The pressure value is directly taken as the average value or the maximum value and the minimum value are removed, and the average value is obtained to obtain the leeward side pressure value of the heat exchanger; the second storage unit is used to store the mapping relationship between the windward side pressure value and the fan speed of the pre-established dust filter net. a first query unit, configured to query the mapping relationship table, to obtain a windward side pressure value of the dust filter corresponding to the current fan speed; and a third calculating unit, configured to calculate a pressure value of the leeward side of the heat exchanger and the dust filter net The difference in the pressure on the windward side generates a second pressure difference.
所述第四获取模块包括:第三存储单元,用于存储预先建立的换热器脏堵等级和不同风机转速、换热器两侧压差的第一对应关系表;第二查询单元,用于查询所述第一对应关系表,获取所述换热器两侧压差在当前风机转速下对应 的换热器脏堵等级。The fourth obtaining module includes: a third storage unit, configured to store a pre-established heat exchanger dirty plugging level and a first wind turbine rotating speed, a first correspondence table between the two sides of the heat exchanger; the second query unit is used Querying the first correspondence table to obtain a pressure difference between the two sides of the heat exchanger corresponding to the current fan speed The heat exchanger is dirty.
本实施例的空调换热器脏堵检测方法和检测系统,不仅检测方法简单、检测结果准确,而且可以同时检测出空调室内机、滤尘网和换热器各自的脏堵情况,从而根据各自的脏堵情况对空调进行独立控制,比如在不同时刻采取对应清洁方式分别对滤尘网或换热器进行清洁;同时,根据换热器的不同脏堵等级,对空调采用不同控制方式,丰富了空调的功能,提高了用户使用满意度。The air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby The air conditioning is independently controlled by the dirty plugging situation. For example, the dust filter net or the heat exchanger is cleaned by corresponding cleaning methods at different times. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, enriching the air conditioner. The features that improve user satisfaction.
如图12所示,为实施例7中另一种基于单个压力传感器的换热器脏堵检测方法的流程示意图,包括以下步骤:FIG. 12 is a schematic flow chart of another method for detecting a dirty block of a heat exchanger based on a single pressure sensor in Embodiment 7, including the following steps:
步骤10,将当前风机转速调整为预设的目标风机转速,并获取目标风机转速下的滤尘网脏堵程度;Step 10: adjust the current fan speed to a preset target fan speed, and obtain a dirty filter dust level under the target fan speed;
步骤20,获取所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 20: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter, and record it as the first pressure difference;
步骤30,采集目标风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述目标风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;Step 30: Collect a pressure value of the leeward side of the heat exchanger under the target fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the target fan speed to generate a second pressure. difference;
步骤40,计算所述第二压差和第一压差的差值,生成换热器两侧压差;Step 40, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
步骤50,根据所述换热器两侧压差获取对应的换热器脏堵等级。In step 50, the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger.
本步骤10中,同样可以通过光电检测方法直接获取滤尘网脏堵程度,具体方法和实施例5中的方法一样,在此不进行详细说明。本实施例步骤20中,通过预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式,计算所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差。本实施例中,所述第二函数关系式是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第二函数关系式包括以下步骤:In the step 10, the degree of dirty plugging of the dust filter can be directly obtained by the photoelectric detecting method. The specific method is the same as that in the embodiment 5, and will not be described in detail herein. In step 20 of the embodiment, the pressure difference between the filter screen corresponding to the dirty plugging degree of the dust filter is calculated by the second function relationship between the dirty plugging degree of the dust filter and the pressure difference between the two sides of the filter dust. , recorded as the first pressure difference. In this embodiment, the second functional relationship is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate query and use. In the data testing process, establishing the second functional relationship includes the following steps:
S601,获取空调第一次使用时,目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;S601, when obtaining the first use of the air conditioner, the degree of dirty plugging of the dust filter corresponding to the target fan speed and the pressure difference between the two sides of the filter net are set as the first group value;
S602,经过预设时间后,再次获取目标风机转速对应的滤尘网脏堵程度和 滤尘网两侧压差,设为第二组数值;S602. After the preset time, obtain the degree of dirty dust filter corresponding to the target fan speed and The pressure difference between the two sides of the dust filter is set to the second set of values;
S603,根据所述第一组数值和第二组数值,建立所述目标风机转速下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。通过将步骤10获取的滤尘网脏堵程度带入到所述第一函数关系式中,即可以得到目标风机转速下的滤尘网两侧压差△Pv。S603. Establish a linear function of the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the dust filter according to the first set of values and the second set of values. By bringing the degree of dirty dust filter obtained in step 10 into the first functional relationship, the pressure difference ΔPv on both sides of the dust filter at the target fan speed can be obtained.
本实施例的步骤30中,通过设置一个压力传感器的方法获取所述第二压差,具体方法与实施例5中类似,但是只用获取目标风机转速下的映射关系表即可,再次不进行详细说明。本实施例的步骤40中,计算所述第二压差△P和第一压差△Pv的差值,即可得到换热器两侧压差△Pe,通过查询预先建立的目标风机转速下,换热器脏堵等级和换热器两侧压差的第二对应关系表,获取所述换热器两侧压差△Pe对应的换热器脏堵等级。本实施例中,所述第二对应关系表是在对空调进行数据测试的过程得到的,并在空调出厂前就已经固化在空调运行程序中以方便查询使用。在数据测试过程中,建立所述第二对应关系表包括以下步骤:In the step 30 of the embodiment, the second pressure difference is obtained by the method of setting a pressure sensor. The specific method is similar to that in the embodiment 5, but only the mapping table of the target fan speed can be obtained, and the method is not performed again. Detailed description. In step 40 of the embodiment, calculating the difference between the second pressure difference ΔP and the first pressure difference ΔPv, the pressure difference ΔPe on both sides of the heat exchanger can be obtained, and the target fan speed is established by querying in advance. The second correspondence table of the dirty plugging level of the heat exchanger and the pressure difference between the two sides of the heat exchanger obtains the dirty plugging level of the heat exchanger corresponding to the pressure difference ΔPe on both sides of the heat exchanger. In this embodiment, the second correspondence table is obtained during the data testing process of the air conditioner, and is already solidified in the air conditioning running program before the air conditioner leaves the factory to facilitate querying and using. In the data testing process, establishing the second correspondence table includes the following steps:
S801,获取空调第一次使用时,目标风机转速对应的换热器两侧压差,设为第一数值;S801, when obtaining the first use of the air conditioner, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is set to a first value;
S802,经过预设时间后,比如经过八年且换热器一直未清洗时,再次获取目标风机转速对应的换热器两侧压差,并将所述换热器两侧压差设为第二数值;所述第一数值和第二数值形成目标风机转速对应的换热器两侧压差的取值范围;S802, after a preset time, for example, after eight years and the heat exchanger has not been cleaned, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is obtained again, and the pressure difference between the two sides of the heat exchanger is set to a second value; the first value and the second value form a value range of a pressure difference between the two sides of the heat exchanger corresponding to the target fan speed;
S803,将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取目标风机转速下,每个换热器脏堵等级对应的换热器两侧压差范围。本实施例中,均分个数根据需要可任意选取,只需满足每个脏堵等级中压力差值有一定跨度即可,比如本实施例中将所述压差范围等分为4个小范围,每个小范围对应一个滤尘网脏堵等级,即将滤尘网脏堵等级分为4级。S803, the value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the heat exchangers corresponding to the dirty plugging level of each heat exchanger are obtained under the target fan speed. The pressure difference range. In this embodiment, the number of the equal divisions can be arbitrarily selected according to requirements, and only a certain span of the pressure difference in each dirty plugging level can be satisfied. For example, in the embodiment, the pressure difference range is equally divided into four small segments. Range, each small range corresponds to a dust filter level of dust filter, which is divided into 4 levels.
通过本发明的脏堵检测方法获得了换热器的脏堵等级后,可以根据不同的换热器脏堵等级对空调采取不同的控制方式,还可以根据滤尘网脏堵程度和换 热器脏堵等级,在不同或者相同时间,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。After obtaining the dirty plugging level of the heat exchanger by the dirty plugging detection method of the present invention, different control modes can be adopted for the air conditioner according to the different dirty state of the heat exchanger, and the degree of dirty plugging of the dust filter can be changed according to the dust filter. The heat exchanger is dirty and the dust filter and/or heat exchanger are cleaned separately at different or the same time.
本发明的方法,在每次检测时都将风机转速调整为目标风机转速,因此在建立以上函数关系式、映射关系表或者对应关系表时,都只需要测量目标风机转速下的数据即可,不仅测量的数据较少,更加容易得到测量数据建立以上函数关系式、映射关系表或者对应关系表;而且检测方式简单,检测时间短,获得的检测结果准确,同时短暂调速也不会影响空调性能,不影响用户正常使用。In the method of the invention, the fan speed is adjusted to the target fan speed at each detection. Therefore, when establishing the above functional relationship, mapping relationship table or correspondence table, only the data under the target fan speed needs to be measured. Not only the measured data is less, it is easier to obtain the measured data to establish the above functional relationship, mapping relationship table or correspondence table; and the detection method is simple, the detection time is short, the obtained detection result is accurate, and the short-term speed regulation does not affect the air conditioner. Performance does not affect the normal use of the user.
本发明实施例中,所述目标风机转速为空调运行过程中最常用的的转速,因此对空调的正常运行影响甚微。在本发明的其他实施例中,也可以预先设定多个目标风机转速,这样在应用本发明的方法时,可以根据当前风机转速选择最接近的目标风机转速,尽可能避免对当前风机转速进行调整,不仅控制过程更加简单,而且可以保证脏堵等级检测结果的准确性。In the embodiment of the invention, the target fan speed is the most commonly used speed during the air conditioning operation, and thus has little effect on the normal operation of the air conditioner. In other embodiments of the present invention, a plurality of target fan speeds may also be preset, so that when the method of the present invention is applied, the closest target fan speed can be selected according to the current fan speed, and the current fan speed can be avoided as much as possible. Adjustment, not only the control process is simpler, but also can ensure the accuracy of the dirty plug level detection results.
如图13所示,为与实施例7中的方法对应的换热器脏堵检测系统的结构示意图,包括调整模块、第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,FIG. 13 is a schematic structural diagram of a heat exchanger dirty blocking detection system corresponding to the method in Embodiment 7, including an adjustment module, a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a Four acquisition modules,
所述调整模块用于将当前风机转速调整为预设的目标风机转速;The adjusting module is configured to adjust a current fan speed to a preset target fan speed;
所述第一获取模块用于获取目标风机转速下的滤尘网脏堵程度;The first acquiring module is configured to acquire a dirty plugging degree of the dust filter under the target fan speed;
所述第二获取模块用于根据目标风机转速,获取所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second obtaining module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter according to the target fan speed, and record the first pressure difference;
所述第三获取模块用于采集目标风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述目标风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;The third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger under the target fan speed, and calculate a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the target fan speed. , generating a second pressure difference;
所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
所述第四获取模块用于根据所述换热器两侧压差获取对应的换热器脏堵等级。 The fourth obtaining module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger.
本实施例中,还包括控制模块,所述控制模块用于根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应清洁方式分别对滤尘网和/或换热器进行清洁。In this embodiment, the method further includes a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger. Clean the filter screen and/or heat exchanger separately by using the corresponding cleaning method.
本实施例中,所述第一获取模块包括用于获取滤尘网脏堵程度的滤尘网脏堵检测单元,具体结构如附图3和附图4对应的实施例所示,在此不进行具体说明。所述第二获取模块包括:第一存储单元,用于预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式;第一计算单元,用于将所述滤尘网脏堵程度带入到所述第二函数关系式中,生成所述滤尘网脏堵程度对应的滤尘网两侧压差。In this embodiment, the first acquiring module includes a dust filter dirty block detecting unit for acquiring a dirty plugging degree of the dust filter. The specific structure is as shown in the corresponding embodiment of FIG. 3 and FIG. Description. The second obtaining module includes: a first storage unit, configured to pre-establish a second function relationship between a dirty plugging degree of the dust filter net and a pressure difference between the two sides of the dust filter net; and a first calculating unit, The degree of dirty plugging of the dust filter is brought into the second functional relationship, and the pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter is generated.
所述第三获取模块包括:设置在换热器背风侧的压力传感器,用于连续采集换热器背风侧的压力值;第二计算单元,用于对多个所述换热器背风侧的压力值直接取均值或者去掉最大值和最小值后取均值得到所述换热器背风侧压力值;第二存储单元,用于存储预先建立的滤尘网迎风侧压力值与目标风机转速的映射关系表;第一查询单元,用于查询所述映射关系表,获取目标风机转速对应的滤尘网迎风侧压力值;第三计算单元,用于计算所述换热器背风侧压力值和所述滤尘网迎风侧压力值的差值,生成第二压差。The third obtaining module includes: a pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure value of the leeward side of the heat exchanger; and a second calculating unit for typhoon side of the plurality of the heat exchangers The pressure value is directly taken as the average value or the maximum value and the minimum value are removed, and the average value is obtained to obtain the pressure value of the leeward side of the heat exchanger; the second storage unit is used for storing the mapping relationship between the pressure value on the windward side of the pre-established dust filter net and the target fan speed. a first query unit, configured to query the mapping relationship table, to obtain a windward side pressure value of the dust filter corresponding to the target fan speed; and a third calculating unit, configured to calculate a pressure value of the leeward side of the heat exchanger and the dust filter The difference between the pressure values on the windward side of the net generates a second pressure difference.
所述第四获取模块包括:第三存储单元,用于存储预先建立的所述目标风机转速下换热器脏堵等级和换热器两侧压差的第二对应关系表;第二查询单元,用于查询所述第二对应关系表,获取所述换热器两侧压差对应的换热器脏堵等级。The fourth obtaining module includes: a third storage unit, configured to store a second correspondence table of the heat exchanger dirty blocking level and the pressure difference between the two sides of the heat exchanger in the pre-established target fan speed; the second query unit The method is configured to query the second correspondence table, and obtain a dirty plugging level of the heat exchanger corresponding to the pressure difference on both sides of the heat exchanger.
本实施例的空调换热器脏堵检测方法和检测系统,不仅检测方法简单、检测结果准确,而且可以同时检测出空调室内机、滤尘网和换热器各自的脏堵情况,从而根据各自的脏堵情况对空调进行独立控制,比如在不同时刻采取对应清洁方式分别对滤尘网或换热器进行清洁;同时,根据换热器的不同脏堵等级,对空调采用不同控制方式,丰富了空调的功能,提高了用户使用满意度。The air conditioning heat exchanger dirty blocking detecting method and the detecting system of the embodiment not only have a simple detecting method and an accurate detection result, but also can detect the dirty blocking condition of the air conditioner indoor unit, the dust filter net and the heat exchanger at the same time, thereby The air conditioning is independently controlled by the dirty plugging situation. For example, the dust filter net or the heat exchanger is cleaned by corresponding cleaning methods at different times. At the same time, according to different dirty plugging levels of the heat exchanger, different control modes are adopted for the air conditioner, enriching the air conditioner. The features that improve user satisfaction.
如图14所示,为实施例8一种空调的结构示意图,包括以上所述的基于单 个压力传感器的换热器脏堵检测系统。FIG. 14 is a schematic structural diagram of an air conditioner according to Embodiment 8, including the above-mentioned single A heat exchanger dirty detection system for pressure sensors.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include at least one of the features, either explicitly or implicitly. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material or feature is included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification, as well as features of various embodiments or examples, may be combined and combined.
本技术领域的普通技术人员可以理解实现上述实施例方法携带的全部或部分步骤是可以通过程序来指令相关的硬件完成,所述的程序可以存储于一种计算机可读存储介质中,该程序在执行时,包括方法实施例的步骤之一或其组合。One of ordinary skill in the art can understand that all or part of the steps carried by the method of implementing the above embodiments can be completed by a program to instruct related hardware, and the program can be stored in a computer readable storage medium. When executed, one or a combination of the steps of the method embodiments is included.
此外,在本发明各个实施例中的各功能单元可以集成在一个处理模块中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个模块中。上述集成的模块既可以采用硬件的形式实现,也可以采用软件功能模块的形式实现。所述集成的模块如果以软件功能模块的形式实现并作为独立的产品销售或使用时,也可以存储在一个计算机可读取存储介质中。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing module, or each unit may exist physically separately, or two or more units may be integrated into one module. The above integrated modules can be implemented in the form of hardware or in the form of software functional modules. The integrated modules, if implemented in the form of software functional modules and sold or used as stand-alone products, may also be stored in a computer readable storage medium.
上述提到的存储介质可以是只读存储器,磁盘或光盘等。The above mentioned storage medium may be a read only memory, a magnetic disk or an optical disk or the like.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。 Although the embodiments of the present invention have been shown and described, it is understood that the above-described embodiments are illustrative and are not to be construed as limiting the scope of the invention. The embodiments are subject to variations, modifications, substitutions and variations.

Claims (34)

  1. 一种空调换热器脏堵检测方法,其特征在于,包括以下步骤:A method for detecting a dirty blockage of an air conditioner heat exchanger, comprising the steps of:
    步骤1,获取第一风机转速下的滤尘网脏堵程度;Step 1: obtaining a dirty plugging degree of the dust filter under the first fan speed;
    步骤2,获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 2: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
    步骤3,获取第一风机转速下,换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;Step 3: Obtain a difference between the pressure of the leeward side of the heat exchanger and the pressure on the windward side of the dust filter under the first fan speed, and record the difference as the second pressure difference;
    步骤4,计算所述第二压差和第一压差的差值,生成换热器两侧压差;Step 4, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
    步骤5,根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。In step 5, the corresponding heat exchanger dirty plugging level is obtained according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  2. 根据权利要求1所述的空调换热器脏堵检测方法,其特征在于,还包括步骤6,具体为:根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。The method for detecting a dirty blockage of an air conditioner heat exchanger according to claim 1, further comprising a step 6, specifically: adopting different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and/or according to the dust filter The dirty plugging degree of the net and the dirty plugging level of the heat exchanger are cleaned by the corresponding cleaning method for the dust filter net and/or the heat exchanger respectively.
  3. 根据权利要求2所述的空调换热器脏堵检测方法,其特征在于,所述步骤1中,采用光电检测方法获取滤尘网脏堵程度,具体包括以下步骤:The method for detecting a dirty blockage of an air-conditioning heat exchanger according to claim 2, wherein in the step 1, the degree of dirty plugging of the dust filter is obtained by using a photoelectric detecting method, which specifically comprises the following steps:
    控制光发射单元照射所述滤尘网;Controlling the light emitting unit to illuminate the dust filter net;
    控制光敏元件接收透过所述滤尘网的透射光或者接收经过滤尘网漫反射的反射光;Controlling the photosensitive element to receive transmitted light transmitted through the dust filter net or receiving reflected light diffusely reflected by the filter dust net;
    将所述光敏元件接收的透射光或者反射光的光照强度转化为用于表示滤尘网脏堵程度的数值;所述数值为与所述光敏元件串联的电阻的电压值。The light intensity of the transmitted or reflected light received by the photosensitive element is converted to a value indicative of the degree of dirty plugging of the dust filter; the value is the voltage value of the electrical resistance in series with the photosensitive element.
  4. 根据权利要求3所述的空调换热器脏堵检测方法,其特征在于,所述步骤3中具体为:The method for detecting a dirty blockage of an air conditioner heat exchanger according to claim 3, wherein the step 3 is specifically:
    保持第一风机转速不变,通过第一压力传感器连续采集换热器背风侧的压力值,通过第二压力传感器连续采集滤尘网迎风侧的压力值,分别计算两者的差值; Keeping the first fan speed unchanged, continuously collecting the pressure value of the leeward side of the heat exchanger through the first pressure sensor, continuously collecting the pressure value on the windward side of the dust filter through the second pressure sensor, and calculating the difference between the two;
    对所述差值直接取均值或者去掉最大值和最小值后取均值得到所述第二压差。The second pressure difference is obtained by taking the average value directly or removing the maximum value and the minimum value and taking the average value.
  5. 根据权利要求1~4任一所述的空调换热器脏堵检测方法,其特征在于,所述第一风机转速为当前风机转速或预设的目标风机转速。The method for detecting a dirty block of an air conditioner heat exchanger according to any one of claims 1 to 4, wherein the first fan speed is a current fan speed or a preset target fan speed.
  6. 根据权利要求5所述的空调换热器脏堵检测方法,其特征在于,当所述第一风机转速为当前风机转速时,步骤2中,通过预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式,计算所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差,其中建立所述第一函数关系式包括以下步骤:The method for detecting a dirty blockage of an air conditioner heat exchanger according to claim 5, wherein when the first fan speed is the current fan speed, in step 2, the dirty filter net is blocked by the pre-established different fan speeds. A first functional relationship between the pressure difference between the two sides of the dust filter is calculated, and the pressure difference between the dust filter and the corresponding dust filter is calculated. The first functional relationship is established by the following steps:
    将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度为30~120r/min;The fan operable speed range is divided into a plurality of speed intervals according to a preset speed span; the speed span is 30-120r/min;
    获取空调第一次使用时,每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;When obtaining the first use of the air conditioner, the degree of dirty dust filter corresponding to the speed value at the midpoint of each speed interval and the pressure difference between the two sides of the filter net are set to the first group of values;
    经过预设时间后,再次获取每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;After the preset time, the dampness level of the dust filter corresponding to the rotation speed value at the midpoint of each speed interval and the pressure difference between the two sides of the filter net are obtained again, and the second group value is set;
    根据所述第一组数值和第二组数值,建立每个转速区间下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。According to the first set of values and the second set of values, a linear function of the dirty plugging degree of the dust filter and the pressure difference between the two sides of the filter dust net is established in each speed range.
  7. 根据权利要求6所述的空调换热器脏堵检测方法,其特征在于,步骤5中,通过查询预先建立的换热器脏堵等级和风机转速、换热器两侧压差的第一对应关系表,获取所述换热器两侧压差在当前风机转速下对应的换热器脏堵等级,其中建立所述第一对应关系表包括以下步骤:The method for detecting a dirty blockage of an air-conditioning heat exchanger according to claim 6, wherein in step 5, the first correspondence of the pre-established heat exchanger dirty plug level and the fan speed and the pressure difference between the two sides of the heat exchanger is queried. The relationship table obtains a heat exchanger dirty plugging level corresponding to the pressure difference between the two sides of the heat exchanger at the current fan speed, wherein the establishing the first correspondence table includes the following steps:
    将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度为30~120r/min;The fan operable speed range is divided into a plurality of speed intervals according to a preset speed span; the speed span is 30-120r/min;
    获取空调第一次使用时,每个转速区间中点处转速值对应的换热器两侧压差,设为第一数值;When obtaining the first use of the air conditioner, the pressure difference between the two sides of the heat exchanger corresponding to the speed value at the midpoint of each speed interval is set to the first value;
    经过预设时间后,再次获取每个转速区间中点处转速值对应的换热器两侧 压差,并将所述换热器两侧压差设为第二数值;所述第一数值和第二数值形成该转速区间对应的换热器两侧压差的取值范围;After the preset time, the sides of the heat exchanger corresponding to the speed value at the midpoint of each speed interval are acquired again. a pressure difference, and the pressure difference between the two sides of the heat exchanger is set to a second value; the first value and the second value form a value range of the pressure difference between the two sides of the heat exchanger corresponding to the speed range;
    将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取该转速区间下,每个换热器脏堵等级对应的换热器两侧压差范围。The value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the pressure difference between the heat exchangers corresponding to the dirty plugging level of each heat exchanger is obtained under the speed range. range.
  8. 根据权利要求5所述的空调换热器脏堵检测方法,其特征在于,当所述第一风机转速为目标风机转速时,步骤2中,通过预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式,计算所述滤尘网脏堵程度对应的滤尘网两侧压差,其中建立所述第二函数关系式包括以下步骤:The method for detecting a dirty blockage of an air conditioner heat exchanger according to claim 5, wherein when the first fan speed is the target fan speed, in step 2, the dust filter net is blocked by the pre-established target fan speed. Calculating a pressure difference between the two sides of the dust filter corresponding to the degree of dirty plugging of the dust filter, and calculating the second function relationship includes the following steps:
    获取空调第一次使用时,目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;When the air conditioner is used for the first time, the degree of dirty dust of the dust filter corresponding to the target fan speed and the pressure difference between the two sides of the filter are set to the first group of values;
    经过预设时间后,再次获取目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;After the preset time, the dampage degree of the dust filter corresponding to the target fan speed and the pressure difference between the two sides of the filter net are obtained again, and the second group value is set;
    根据所述第一组数值和第二组数值,建立所述目标风机转速下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。According to the first set of values and the second set of values, a linear function of the degree of dirty plugging of the filter dust and the pressure difference between the two sides of the filter dust is established under the target fan speed.
  9. 根据权利要求8所述的空调换热器脏堵检测方法,其特征在于,步骤5中,通过查询预先建立的目标风机转速下换热器脏堵等级和换热器两侧压差的第二对应关系表,获取所述换热器两侧压差对应的换热器脏堵等级,其中建立所述第二对应关系表包括以下步骤:The method for detecting a dirty blockage of an air conditioner heat exchanger according to claim 8, wherein in step 5, the second step of the differential pressure of the heat exchanger and the pressure difference between the two sides of the heat exchanger are queried by querying the pre-established target fan speed. Corresponding relationship table, obtaining a heat exchanger dirty plugging level corresponding to the pressure difference on both sides of the heat exchanger, wherein the establishing the second correspondence table comprises the following steps:
    获取空调第一次使用时,目标风机转速对应的换热器两侧压差,设为第一数值;When the air conditioner is used for the first time, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is set to a first value;
    经过预设时间后,再次获取目标风机转速对应的换热器两侧压差,并设为第二数值;After the preset time, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is obtained again, and is set to a second value;
    所述第一数值和第二数值形成目标风机转速对应的换热器两侧压差的取值范围;The first value and the second value form a value range of a pressure difference between the two sides of the heat exchanger corresponding to the target fan speed;
    将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取目标风机转速下,每个换热器脏堵等级对应的换热器两侧压差范围。 The value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the pressure difference between the heat exchangers corresponding to the dirty plugging level of each heat exchanger is obtained under the target fan speed. range.
  10. 一种空调换热器脏堵检测系统,其特征在于,包括第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,An air conditioning heat exchanger dirty block detection system, comprising: a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module,
    所述第一获取模块用于获取第一风机转速下的滤尘网脏堵程度;The first obtaining module is configured to acquire a dirty plugging degree of the dust filter under the first fan speed;
    所述第二获取模块用于获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
    所述第三获取模块用于获取第一风机转速下,换热器背风侧压力和滤尘网迎风侧压力的差值,记为第二压差;The third obtaining module is configured to obtain a difference between the leeward side pressure of the heat exchanger and the windward side pressure of the dust filter under the first fan speed, which is recorded as a second pressure difference;
    所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
    所述第四获取模块用于根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。The fourth acquiring module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  11. 根据权利要求10所述的空调换热器脏堵检测系统,其特征在于,还包括控制模块,所述控制模块用于根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。The air conditioner heat exchanger dirty block detecting system according to claim 10, further comprising a control module, wherein the control module is configured to adopt different control modes for the air conditioner according to different heat exchanger dirty plugging levels; and / Or according to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger, the dust filter net and/or the heat exchanger are cleaned separately according to the cleaning method.
  12. 根据权利要求11所述的空调换热器脏堵检测系统,其特征在于,所述第一获取模块包括用于获取滤尘网脏堵程度的滤尘网脏堵检测单元;所述滤尘网脏堵检测单元包括通过接插件连接的发射接收单元和检测单元,所述检测单元包括用于向滤尘网发射光线的光发射单元和用于接收透过滤尘网的透射光或者经过滤尘网漫反射的反射光的光敏元件,所述发射接收单元用于控制所述光发射单元发光以及用于将所述光敏元件接收的透射光或者反射光的光照强度转化为用于表示滤尘网脏堵程度的数值。The air conditioning heat exchanger dirty block detection system according to claim 11, wherein the first acquisition module comprises a dust filter dirty block detecting unit for acquiring a dust filter network dirty block degree; and the dust filter net dirty block detecting device The unit includes a transmitting and receiving unit and a detecting unit connected by a connector, the detecting unit including a light emitting unit for emitting light to the dust filter net and a reflected light for receiving the transmitted light through the dust filter net or diffusely reflected by the filter dust net The light-receiving element is configured to control the light-emitting unit to emit light and to convert the light intensity of the transmitted light or the reflected light received by the light-sensitive element into a value for indicating the degree of dirty plugging of the dust filter.
  13. 根据权利要求10~12任一所述的空调换热器脏堵检测系统,其特征在于,所述第一风机转速为当前风机转速或预设的目标风机转速。The air conditioner heat exchanger dirty block detecting system according to any one of claims 10 to 12, wherein the first fan speed is a current fan speed or a preset target fan speed.
  14. 根据权利要求13所述的空调换热器脏堵检测系统,其特征在于,所述第二获取模块包括: The air conditioning heat exchanger dirty block detection system according to claim 13, wherein the second acquisition module comprises:
    第一存储单元,用于存储预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式;或者用于存储预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式;The first storage unit is configured to store a first function relationship between the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the filter net under different fan speeds established in advance; or to store the degree of dirty dust filter of the pre-established target fan speed a second functional relationship with the pressure difference across the filter screen;
    第一计算单元,用于将所述滤尘网脏堵程度带入到当前风机转速对应的所述第一函数关系式中,生成所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差;或者用于将所述滤尘网脏堵程度带入到所述第二函数关系式中,生成目标风机转速下所述滤尘网脏堵程度对应的滤尘网两侧压差。a first calculating unit, configured to bring the degree of dirty plugging of the dust filter into the first functional relationship corresponding to the current fan speed, and generate a dust filter corresponding to the current fan speed The side pressure difference is used; or the degree of dirty plugging of the dust filter net is brought into the second functional relationship, and the pressure difference between the two sides of the dust filter net corresponding to the dirty plugging degree of the dust filter net is generated at the target fan speed.
  15. 根据权利要求13所述的空调换热器脏堵检测系统,其特征在于,所述第三获取模块包括:The air conditioning heat exchanger dirty block detecting system according to claim 13, wherein the third obtaining module comprises:
    设置在换热器背风侧的第一压力传感器,用于连续采集换热器背风侧的压力;a first pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting pressure on the leeward side of the heat exchanger;
    设置在滤尘网迎风侧的第二压力传感器,用于连续采集滤尘网迎风侧的压力;a second pressure sensor disposed on the windward side of the dust filter for continuously collecting the pressure on the windward side of the dust filter;
    第二计算单元,用于计算换热器背风侧压力和滤尘网迎风侧压力的差值,并对所述差值直接取均值或者去掉最大值和最小值后取均值得到所述第二压差。a second calculating unit, configured to calculate a difference between a pressure on the leeward side of the heat exchanger and a pressure on the windward side of the dust filter, and take the average value directly or remove the maximum value and the minimum value to obtain the second pressure difference .
  16. 根据权利要求13所述的空调换热器脏堵检测系统,其特征在于,所述第四获取模块包括:The air conditioning heat exchanger dirty block detecting system according to claim 13, wherein the fourth obtaining module comprises:
    第二存储单元,用于存储预先建立的换热器脏堵等级和风机转速、换热器两侧压差的第一二对应关系表;或者用于存储预先建立的所述目标风机转速下换热器脏堵等级和换热器两侧压差的第二对应关系表;a second storage unit, configured to store a pre-established heat exchanger dirty plugging level and a fan speed, a first two correspondence table of pressure differences between the two sides of the heat exchanger; or for storing the pre-established target fan speed a second correspondence table of the dirty block level of the heat exchanger and the pressure difference between the two sides of the heat exchanger;
    查询单元,用于查询所述第一对应关系表,获取所述换热器两侧压差在当前风机转速下对应的换热器脏堵等级;或者用于查询所述第二对应关系表,获取所述换热器两侧压差在目标风机转速下对应的换热器脏堵等级。a query unit, configured to query the first correspondence table, obtain a heat exchanger dirty level corresponding to a pressure difference between the two sides of the heat exchanger at a current fan speed, or query the second correspondence table, Obtaining a heat exchanger dirty plugging level corresponding to a pressure difference between the two sides of the heat exchanger at a target fan speed.
  17. 一种空调,其特征在于,包括权利要求10~16任一所述的空调换热器脏堵检测系统。An air conditioner comprising the air conditioning heat exchanger dirty plugging detection system according to any one of claims 10 to 16.
  18. 一种基于单个压力传感器的换热器脏堵检测方法,其特征在于,包括以 下步骤:A heat exchanger dirty block detecting method based on a single pressure sensor, characterized in that Next steps:
    步骤10,获取第一风机转速下的滤尘网脏堵程度;Step 10: obtaining a dirty plugging degree of the dust filter under the first fan speed;
    步骤20,获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;Step 20: Obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
    步骤30,采集第一风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述第一风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;Step 30: collecting a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculating a difference between the pressure value of the leeward side of the heat exchanger and the pressure value of the windward side of the dust filter corresponding to the first fan speed, to generate a Two pressure difference;
    步骤40,计算所述第二压差和第一压差的差值,生成换热器两侧压差;Step 40, calculating a difference between the second pressure difference and the first pressure difference to generate a pressure difference on both sides of the heat exchanger;
    步骤50,根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。Step 50: Obtain a corresponding heat exchanger dirty plugging level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  19. 根据权利要求18所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,还包括步骤60,具体为:根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to claim 18, further comprising a step 60, specifically: adopting different control modes for the air conditioner according to different levels of dirty heat exchangers; / According to the dirty plugging degree of the dust filter and the dirty plugging level of the heat exchanger, the dust filter net and/or the heat exchanger are cleaned separately according to the cleaning method.
  20. 根据权利要求19所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,所述步骤10中,采用光电检测方法获取滤尘网脏堵程度,具体包括以下步骤:The method for detecting a dirty blockage of a heat exchanger based on a single pressure sensor according to claim 19, wherein in the step 10, the degree of dirty plugging of the dust filter is obtained by using a photoelectric detecting method, which specifically comprises the following steps:
    控制光发射单元照射所述滤尘网;Controlling the light emitting unit to illuminate the dust filter net;
    控制光敏元件接收透过所述滤尘网的透射光或者接收经过滤尘网漫反射的反射光;Controlling the photosensitive element to receive transmitted light transmitted through the dust filter net or receiving reflected light diffusely reflected by the filter dust net;
    将所述光敏元件接收的透射光或者反射光的光照强度转化为用于表示滤尘网脏堵程度的数值;所述数值为与所述光敏元件串联的电阻的电压值。The light intensity of the transmitted or reflected light received by the photosensitive element is converted to a value indicative of the degree of dirty plugging of the dust filter; the value is the voltage value of the electrical resistance in series with the photosensitive element.
  21. 根据权利要求19所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,所述步骤30中具体为:The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to claim 19, wherein the step 30 is specifically:
    保持第一风机转速不变,对通过压力传感器连续采集的换热器背风侧的压力值取均值或者去掉最大值和最小值后取均值得到所述换热器背风侧压力值; Maintaining the first fan speed unchanged, taking the average value of the pressure value of the leeward side of the heat exchanger continuously collected by the pressure sensor or removing the maximum value and the minimum value, and taking the average value to obtain the leeward side pressure value of the heat exchanger;
    查询预先建立的风机转速与滤尘网迎风侧压力值的映射关系表,获取第一风机转速对应的滤尘网迎风侧压力值;Query the mapping relationship between the pre-established fan speed and the windward side pressure value of the dust filter, and obtain the windward side pressure value of the dust filter corresponding to the first fan speed;
    计算所述换热器背风侧压力值和所述滤尘网迎风侧压力值的差值,生成第二压差。Calculating a difference between a pressure value of the leeward side of the heat exchanger and a pressure value of the windward side of the dust filter to generate a second pressure difference.
  22. 根据权利要求18~21任一所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,所述第一风机转速为当前风机转速或预设的目标风机转速。The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to any one of claims 18 to 21, wherein the first fan speed is a current fan speed or a preset target fan speed.
  23. 根据权利要求22所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,当第一风机转速为当前风机转速时,步骤20中,通过预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式,计算所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差,其中建立所述第一函数关系式包括以下步骤:The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to claim 22, wherein when the first fan speed is the current fan speed, in step 20, the filter dust is dirty through the pre-established different fan speeds. a first functional relationship between the degree of plugging and the pressure difference between the two sides of the dust filter net, and calculating a pressure difference between the dust filter net and the corresponding dust filter net at the current fan speed, wherein the establishing the first functional relationship includes the following steps :
    将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度为30~120r/min;The fan operable speed range is divided into a plurality of speed intervals according to a preset speed span; the speed span is 30-120r/min;
    获取空调第一次使用时,每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;When obtaining the first use of the air conditioner, the degree of dirty dust filter corresponding to the speed value at the midpoint of each speed interval and the pressure difference between the two sides of the filter net are set to the first group of values;
    经过预设时间后,再次获取每个转速区间中点处转速值对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;After the preset time, the dampness level of the dust filter corresponding to the rotation speed value at the midpoint of each speed interval and the pressure difference between the two sides of the filter net are obtained again, and the second group value is set;
    根据所述第一组数值和第二组数值,建立每个转速区间下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。According to the first set of values and the second set of values, a linear function of the dirty plugging degree of the dust filter and the pressure difference between the two sides of the filter dust net is established in each speed range.
  24. 根据权利要求23所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,步骤50中,通过查询预先建立的换热器脏堵等级和风机转速、换热器两侧压差的第一对应关系表,获取所述换热器两侧压差在当前风机转速下对应的换热器脏堵等级,其中建立所述第一对应关系表包括以下步骤:The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to claim 23, wherein in step 50, the pre-established heat exchanger dirty block level and the fan speed and the pressure difference between the two sides of the heat exchanger are queried. The first correspondence table obtains a heat exchanger dirty plugging level corresponding to the pressure difference between the two sides of the heat exchanger at the current fan speed, wherein the establishing the first correspondence table includes the following steps:
    将风机可运行转速范围按照预设的转速跨度划分为多个转速区间;所述转速跨度为30~120r/min; The fan operable speed range is divided into a plurality of speed intervals according to a preset speed span; the speed span is 30-120r/min;
    获取空调第一次使用时,每个转速区间中点处转速值对应的换热器两侧压差,设为第一数值;When obtaining the first use of the air conditioner, the pressure difference between the two sides of the heat exchanger corresponding to the speed value at the midpoint of each speed interval is set to the first value;
    经过预设时间后,再次获取每个转速区间中点处转速值对应的换热器两侧压差,并将所述换热器两侧压差设为第二数值;所述第一数值和第二数值形成该转速区间对应的换热器两侧压差的取值范围;After the preset time, the pressure difference between the two sides of the heat exchanger corresponding to the speed value at the midpoint of each speed interval is obtained again, and the pressure difference between the two sides of the heat exchanger is set to a second value; The second value forms a value range of the pressure difference between the two sides of the heat exchanger corresponding to the rotation speed interval;
    将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取该转速区间下,每个换热器脏堵等级对应的换热器两侧压差范围。The value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the pressure difference between the heat exchangers corresponding to the dirty plugging level of each heat exchanger is obtained under the speed range. range.
  25. 根据权利要求22所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,当第一风机转速为预设的目标风机转速时,步骤20中,通过预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式,计算所述滤尘网脏堵程度对应的滤尘网两侧压差,其中建立所述第二函数关系式包括以下步骤:The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to claim 22, wherein when the first fan speed is a preset target fan speed, in step 20, the pre-established target fan speed is used. A second functional relationship between the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the dust filter is calculated, and the pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter is calculated, wherein the establishing the second function relationship includes the following steps:
    获取空调第一次使用时,目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第一组数值;When the air conditioner is used for the first time, the degree of dirty dust of the dust filter corresponding to the target fan speed and the pressure difference between the two sides of the filter are set to the first group of values;
    经过预设时间后,再次获取目标风机转速对应的滤尘网脏堵程度和滤尘网两侧压差,设为第二组数值;After the preset time, the dampage degree of the dust filter corresponding to the target fan speed and the pressure difference between the two sides of the filter net are obtained again, and the second group value is set;
    根据所述第一组数值和第二组数值,建立所述目标风机转速下,滤尘网脏堵程度和滤尘网两侧压差的线性函数。According to the first set of values and the second set of values, a linear function of the degree of dirty plugging of the filter dust and the pressure difference between the two sides of the filter dust is established under the target fan speed.
  26. 根据权利要求25所述的基于单个压力传感器的换热器脏堵检测方法,其特征在于,步骤50中,通过查询预先建立的目标风机转速下换热器脏堵等级和换热器两侧压差的第二对应关系表,获取所述换热器两侧压差对应的换热器脏堵等级,其中建立所述第二对应关系表包括以下步骤:The method for detecting a dirty block of a heat exchanger based on a single pressure sensor according to claim 25, wherein in step 50, the dirty plugging level of the heat exchanger and the pressure on both sides of the heat exchanger are queried by querying the pre-established target fan speed. The second correspondence table of the difference is obtained, and the dirty plugging level of the heat exchanger corresponding to the pressure difference on both sides of the heat exchanger is obtained, wherein the establishing the second correspondence table comprises the following steps:
    获取空调第一次使用时,目标风机转速对应的换热器两侧压差,设为第一数值;When the air conditioner is used for the first time, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is set to a first value;
    经过预设时间后,再次获取目标风机转速对应的换热器两侧压差,并设为第二数值; After the preset time, the pressure difference between the two sides of the heat exchanger corresponding to the target fan speed is obtained again, and is set to a second value;
    所述第一数值和第二数值形成目标风机转速对应的换热器两侧压差的取值范围;The first value and the second value form a value range of a pressure difference between the two sides of the heat exchanger corresponding to the target fan speed;
    将所述换热器两侧压差的取值范围按照预设的脏堵等级个数进行均分,获取目标风机转速下,每个换热器脏堵等级对应的换热器两侧压差范围。The value range of the pressure difference on both sides of the heat exchanger is equally divided according to the preset number of dirty plugging levels, and the pressure difference between the heat exchangers corresponding to the dirty plugging level of each heat exchanger is obtained under the target fan speed. range.
  27. 一种基于单个压力传感器的换热器脏堵检测系统,其特征在于,包括第一获取模块、第二获取模块、第三获取模块、计算模块和第四获取模块,A heat exchanger dirty block detection system based on a single pressure sensor, comprising: a first acquisition module, a second acquisition module, a third acquisition module, a calculation module, and a fourth acquisition module,
    所述第一获取模块用于获取第一风机转速下的滤尘网脏堵程度;The first obtaining module is configured to acquire a dirty plugging degree of the dust filter under the first fan speed;
    所述第二获取模块用于获取第一风机转速下,所述滤尘网脏堵程度对应的滤尘网两侧压差,记为第一压差;The second acquiring module is configured to obtain a pressure difference between the two sides of the dust filter corresponding to the dirty plugging degree of the dust filter under the first fan speed, and record the first pressure difference;
    所述第三获取模块用于采集第一风机转速下的换热器背风侧压力值,并计算所述换热器背风侧压力值和所述第一风机转速对应的滤尘网迎风侧压力值的差值,生成第二压差;The third acquiring module is configured to collect a pressure value of the leeward side of the heat exchanger at the first fan speed, and calculate a pressure value of the leeward side of the heat exchanger and a pressure value of the windward side of the dust filter corresponding to the first fan speed a difference, generating a second pressure difference;
    所述计算模块用于计算所述第二压差和第一压差的差值,生成换热器两侧压差;The calculating module is configured to calculate a difference between the second pressure difference and the first pressure difference, and generate a pressure difference on both sides of the heat exchanger;
    所述第四获取模块用于根据所述换热器两侧压差和第一风机转速获取对应的换热器脏堵等级。The fourth acquiring module is configured to obtain a corresponding heat exchanger dirty blocking level according to the pressure difference between the two sides of the heat exchanger and the first fan speed.
  28. 根据权利要求27所述的基于单个压力传感器的换热器脏堵检测系统,其特征在于,还包括控制模块,所述控制模块用于根据不同的换热器脏堵等级对空调采取不同的控制方式;和/或根据滤尘网脏堵程度和换热器脏堵等级,采取对应的清洁方式分别对滤尘网和/或换热器进行清洁。The heat exchanger dirty block detecting system based on a single pressure sensor according to claim 27, further comprising a control module, wherein the control module is configured to adopt different control on the air conditioner according to different heat exchanger dirty plugging levels. And; or according to the degree of dirty plugging of the dust filter and the dirty plugging level of the heat exchanger, the dust filter net and/or the heat exchanger are respectively cleaned by corresponding cleaning methods.
  29. 根据权利要求27或28所述的基于单个压力传感器的换热器脏堵检测系统,其特征在于,所述第一获取模块包括用于获取滤尘网脏堵程度的滤尘网脏堵检测单元;所述滤尘网脏堵检测单元包括通过接插件连接的发射接收单元和检测单元,所述检测单元包括用于向滤尘网发射光线的光发射单元和用于接收透过滤尘网的透射光或者经过滤尘网漫反射的反射光的光敏元件,所述发射接收单元用于控制所述光发射单元发光以及用于将所述光敏元件接收的透射光或 者反射光的光照强度转化为用于表示滤尘网脏堵程度的数值。The heat exchanger dirty block detecting system based on a single pressure sensor according to claim 27 or 28, wherein the first obtaining module comprises a dust filter dirty plug detecting unit for acquiring a dirty plugging degree of the dust filter; The dust filter dirty detection unit comprises a transmitting and receiving unit and a detecting unit connected by a connector, the detecting unit comprising a light emitting unit for emitting light to the dust filter net and transmitting light or filtering dust for receiving the dust filtering net a light-reflecting light-reflecting light-sensitive element for controlling light emission of the light-emitting unit and transmitted light for receiving the light-sensitive element or The light intensity of the reflected light is converted to a value indicating the degree of dirty plugging of the dust filter.
  30. 根据权利要求27~29任一所述的基于单个压力传感器的换热器脏堵检测系统,其特征在于,所述第一风机转速为当前风机转速或预设的目标风机转速。The heat exchanger dirty block detecting system based on a single pressure sensor according to any one of claims 27 to 29, wherein the first fan speed is a current fan speed or a preset target fan speed.
  31. 根据权利要求30所述的基于单个压力传感器的换热器脏堵检测系统,其特征在于,所述第二获取模块包括:The single pressure sensor based heat exchanger dirty block detection system according to claim 30, wherein the second acquisition module comprises:
    第一存储单元,用于存储预先建立的不同风机转速下滤尘网脏堵程度与滤尘网两侧压差的第一函数关系式;或者用于存储预先建立的目标风机转速下滤尘网脏堵程度与滤尘网两侧压差的第二函数关系式;The first storage unit is configured to store a first function relationship between the degree of dirty plugging of the dust filter and the pressure difference between the two sides of the filter net under different fan speeds established in advance; or to store the degree of dirty dust filter of the pre-established target fan speed a second functional relationship with the pressure difference across the filter screen;
    第一计算单元,用于将所述滤尘网脏堵程度带入到当前风机转速对应的所述第一函数关系式中,生成所述滤尘网脏堵程度在当前风机转速下对应的滤尘网两侧压差;或者用于将所述滤尘网脏堵程度带入到所述第二函数关系式中,生成所述滤尘网脏堵程度在目标风机转速下对应的滤尘网两侧压差。a first calculating unit, configured to bring the degree of dirty plugging of the dust filter into the first functional relationship corresponding to the current fan speed, and generate a dust filter corresponding to the current fan speed The side pressure difference is used; or the degree of dirty plugging of the dust filter net is brought into the second functional relationship, and the pressure difference between the dust filter net and the corresponding dust filter net at the target fan speed is generated.
  32. 根据权利要求30所述的基于单个压力传感器的换热器脏堵检测系统,其特征在于,所述第三获取模块包括:The single pressure sensor-based heat exchanger dirty block detection system according to claim 30, wherein the third acquisition module comprises:
    设置在换热器背风侧的压力传感器,用于连续采集换热器背风侧的压力值;a pressure sensor disposed on the leeward side of the heat exchanger for continuously collecting the pressure value of the leeward side of the heat exchanger;
    第二计算单元,用于对多个所述换热器背风侧的压力值直接取均值或者去掉最大值和最小值后取均值得到所述换热器背风侧压力值;a second calculating unit, configured to obtain an average value of the pressure values on the leeward side of the plurality of heat exchangers or to remove the maximum value and the minimum value, and obtain an average value to obtain a pressure value of the leeward side of the heat exchanger;
    第二存储单元,用于存储预先建立的滤尘网迎风侧压力值与风机转速的映射关系表;a second storage unit, configured to store a mapping relationship between a pre-established filter screen side wind pressure value and a fan speed;
    第一查询单元,用于查询所述映射关系表,获取当前风机转速对应的滤尘网迎风侧压力值;a first query unit, configured to query the mapping relationship table, and obtain a windward side pressure value of the dust filter corresponding to the current fan speed;
    第三计算单元,用于计算所述换热器背风侧压力值和所述滤尘网迎风侧压力值的差值,生成第二压差。The third calculating unit is configured to calculate a difference between the leeward side pressure value of the heat exchanger and the windward side pressure value of the dust filter to generate a second pressure difference.
  33. 根据权利要求30所述的基于单个压力传感器的换热器脏堵检测系统,其特征在于,所述第四获取模块包括: The heat exchanger dirty block detecting system based on a single pressure sensor according to claim 30, wherein the fourth obtaining module comprises:
    第三存储单元,用于存储预先建立的换热器脏堵等级和不同风机转速、换热器两侧压差的第一对应关系表;或者用于存储预先建立的所述目标风机转速下换热器脏堵等级和换热器两侧压差的第二对应关系表;a third storage unit, configured to store a pre-established heat exchanger dirty plugging level and a first corresponding relationship table of different fan speeds and pressure differences on both sides of the heat exchanger; or for storing the pre-established target fan speed a second correspondence table of the dirty block level of the heat exchanger and the pressure difference between the two sides of the heat exchanger;
    第二查询单元,用于查询所述第一对应关系表,获取所述换热器两侧压差在当前风机转速下对应的换热器脏堵等级;或者用于查询所述第二对应关系表,获取所述换热器两侧压差在目标风机转速下对应的换热器脏堵等级。a second query unit, configured to query the first correspondence relationship table, obtain a heat exchanger dirty plugging level corresponding to a pressure difference between the two sides of the heat exchanger at a current fan speed, or query the second corresponding relationship The table obtains the dirty plugging level of the heat exchanger corresponding to the pressure difference between the two sides of the heat exchanger at the target fan speed.
  34. 一种空调,其特征在于,包括权利要求27~33任一所述的基于单个压力传感器的换热器脏堵检测系统。 An air conditioner comprising the heat exchanger dirty block detecting system based on a single pressure sensor according to any one of claims 27 to 33.
PCT/CN2017/084770 2016-08-31 2017-05-17 Method and system for detecting dirt blockage of heat exchanger of air conditioner, and air conditioner WO2018040618A1 (en)

Applications Claiming Priority (4)

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CN201610798007.1A CN106322678B (en) 2016-08-31 2016-08-31 A kind of dirty stifled detection method of air-conditioning heat exchanger, system and air-conditioning
CN201610789489.4A CN106440186B (en) 2016-08-31 2016-08-31 The dirty stifled detection method of heat exchanger, system and air-conditioning based on single pressure sensor
CN201610798007.1 2016-08-31
CN201610789489.4 2016-08-31

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