WO2018038435A1 - Apparatus for manufacturing electrode assembly comprising air blowing unit - Google Patents
Apparatus for manufacturing electrode assembly comprising air blowing unit Download PDFInfo
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- WO2018038435A1 WO2018038435A1 PCT/KR2017/008698 KR2017008698W WO2018038435A1 WO 2018038435 A1 WO2018038435 A1 WO 2018038435A1 KR 2017008698 W KR2017008698 W KR 2017008698W WO 2018038435 A1 WO2018038435 A1 WO 2018038435A1
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- electrode assembly
- separator sheet
- unit cell
- separator
- manufacturing apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
- H01M10/0409—Machines for assembling batteries for cells with wound electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0583—Construction or manufacture of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to an electrode assembly manufacturing apparatus comprising an air blowing unit.
- Secondary batteries are widely used as a power source for mobile devices such as mobile phones, laptops and camcorders.
- the use of lithium secondary batteries is rapidly increasing due to the advantages of high operating voltage and high energy density per unit weight.
- the lithium secondary battery may be classified into a lithium ion battery, a lithium ion polymer battery, a lithium polymer battery, and the like according to the composition of the electrode and the electrolyte, and among them, the amount of leakage of the electrolyte is less likely, and the amount of the lithium ion polymer battery that is easy to manufacture is used. This is increasing.
- a lithium ion polymer battery (LiPB) is a structure in which an electrolyte solution is impregnated into an electrode assembly in which electrodes (anode and cathode) and a separator are heat-sealed, and is mainly used in a form in which the electrode assembly is sealed in a pouch type case of an aluminum laminate sheet.
- lithium ion polymer batteries are often referred to as pouch cells.
- FIG. 1A schematically illustrates a general structure of a representative secondary battery including a stack / foldable electrode assembly
- FIG. 1B schematically illustrates a process of manufacturing the electrode assembly of FIG. 1A.
- the secondary battery 10 includes an electrode assembly 30 formed of a positive electrode, a negative electrode, and a separator disposed therebetween inside a pouch-type battery case 20, and a positive electrode and a negative electrode thereof.
- the tabs 31 and 32 are welded to the two electrode leads 40 and 41, respectively, and are configured to be exposed to the outside of the battery case 20.
- the battery case 20 is made of a soft packaging material such as an aluminum laminate sheet, and includes a case main body 21 and a concave shape receiving portion 23 in which the electrode assembly 30 can be seated. One side is made of a cover 22 is connected.
- the electrode assembly 30 used for the secondary battery 10 has a stack / folding structure as shown in FIG. 1A.
- a plurality of positive electrode tabs 31 and a plurality of negative electrode tabs 32 are welded to the electrode leads 40 and 41, respectively. Attached to each of the electrode leads 40 and 41 are insulating films 51 and 52.
- the electrode assembly 30 arranges a plurality of unit cells 61 and 62 on the separator sheet 50 and arranges the unit cells 61 and 62 into the separator sheet 50. It is prepared by winding together sequentially.
- the end 70 (so-called 'No. 0 separator') of the separator sheet 50 covering the first unit cell 61 is When turned upside down, there is often a problem that the surface of the first unit cell 61 and the surface of the second unit cell 62 is in contact to generate a low voltage issue.
- the present invention aims to solve the problems of the prior art as described above and the technical problems that have been requested from the past.
- An object of the present invention the electrode assembly manufacturing apparatus that can minimize the defects caused by low voltage issues caused by the contact between the electrodes by preventing the '1' of folding the separator sheet in the manufacturing process of the stack / folding type electrode assembly To provide.
- Electrode assembly manufacturing apparatus for achieving this object,
- An apparatus for manufacturing an electrode assembly by winding a plurality of unit cells arranged on a separator sheet together with a separator sheet,
- a conveyor for introducing a separator sheet in which a plurality of unit cells are arranged in the direction of a winder and a cutter;
- the first unit cell located at the top of the unit cell in the running direction of the separator sheet is located in the following winder, spaced apart from the first unit cell at a predetermined distance in the traveling direction.
- a lower air blowing unit positioned below the cutter and configured to inject air to an end of the separator sheet so that an end of the cut separator sheet may be bent in a height direction from the ground;
- the first unit cell Located between the conveyor and the cutter, with the end of the separator sheet bent, the first unit cell is first wound in a counterclockwise direction so that the upper surface of the first unit cell faces the ground, and is operated for a predetermined time. After waiting, a winder (winder) for sequentially stacking a plurality of unit cells in a way of repeatedly winding the first unit cell; And
- the upper air blowing unit (upper) for injecting air to the end of the separator sheet so that the end of the separator sheet can be bent in the lower direction toward the ground of the first unit cell in the first unit cell is the primary winding air blowing unit
- the electrode assembly manufacturing apparatus in addition to the conveyor, the cutter, which is commonly used, in particular, during the primary winding, air at the end of the separator sheet so that the end of the cut separator sheet can be bent in the height direction from the ground A lower air blowing unit for spraying the lower air blowing unit; And an upper air blowing unit for injecting air to an end portion of the separator sheet so that the end portion of the separator sheet may be bent in a lower surface direction toward the ground of the first unit cell while the first unit cell is primarily wound. It is to provide an electrode assembly manufacturing apparatus capable of minimizing the "one" of the separator sheet in the manufacturing process of the assembly, thereby minimizing the failure due to low voltage issues caused by the contact between the electrodes.
- the electrode assembly may be a stack / folding electrode assembly.
- the stack / foldable electrode assembly may be manufactured by arranging unit cells having a structure in which a separator is interposed between an anode and a cathode on a separator sheet, and then folding or winding the separator sheet. It may mean an electrode assembly.
- the unit cell may be composed of a full cell of the anode / separator / cathode structure.
- the unit cell may be made of a bicell of a cathode / separator / cathode / separator / anode structure, or a cathode / separator / anode / separator / cathode structure.
- the separator sheet is 10 mm to 25 in a running direction from the first unit cell so that the end portion of the separator sheet can sufficiently contact the air injected by the upper and lower air blowing units. It can be cut at a distance of mm.
- the winder As one specific example of the winder, the winder, the winder, the winder, and
- a gripper for holding and fixing both side ends of the first unit cell
- the winder may be configured to primary winding the first unit cell in a size range of 160 degrees to 180 degrees so that the air injected from the upper air blowing unit can be injected in a straight line to the end of the separator sheet.
- the winder may be configured to firstly wind the first unit cell in more detail in a size range of 171 degrees to 179 degrees.
- the winder may be configured to wait for a time of 0.2 seconds to 1.0 seconds after the primary winding so that air can be injected to the end of the separator sheet by the upper air blowing unit for a sufficient time.
- the structure in which the winder waits for operation may be adjusted according to the injection amount of air injected from the upper air blowing unit, the distance and angle between the upper air blowing unit and the separator sheet.
- the upper air blowing unit may include:
- a cylinder support coupled to the cylinder to support the cylinder
- a sensor unit coupled to an upper portion of the cylinder and detecting a position of the nozzle and the separation membrane sheet to adjust a position of an air blowing unit;
- the separation distance between the nozzle and the separator sheet may be 20 mm to 45 mm so that the end of the separator sheet is sufficiently bent in the ground direction by the air injected from the nozzle.
- an angle formed by an imaginary straight line extending from the end of the nozzle and an imaginary straight line extending from the end of the separator sheet so that the end of the separator sheet can be sufficiently bent in the ground direction by the air injected from the nozzle. May consist of 20 degrees to 45 degrees.
- the upper air blowing unit has a blowing pressure of 0.1Mpa to 0.5Mpa for a time of 0.10 seconds to 0.35 seconds so that the end portion of the separator sheet is sufficiently bent in the ground direction by the air injected from the nozzle. Air can be injected downward.
- the lower air blowing unit sprays air to the end of the separator sheet so that the cut end of the separator sheet can be bent in the height direction from the ground, and has a conventional compressed air blower structure.
- the first unit cell may be arranged on the separator sheet in a state spaced apart from the second unit cell by the size of the width of one unit cell.
- the present invention also provides an electrode assembly manufactured using the electrode assembly manufacturing apparatus.
- the present invention also provides a battery cell having a structure in which the electrode assembly is embedded in a battery case together with an electrolyte.
- the battery cell is not particularly limited in kind, but may be a lithium secondary battery such as a lithium ion battery, a lithium ion polymer battery, or the like having advantages of high energy density, discharge voltage, output stability, and the like.
- the electrode assembly manufacturing apparatus during the primary winding, the lower air blowing unit for injecting air to the end of the separator sheet so that the end of the cut separator sheet is bent in the height direction from the ground (lower air blowing unit); And an upper air blowing unit for injecting air to an end portion of the separator sheet so that the end portion of the separator sheet may be bent in a lower surface direction toward the ground of the first unit cell while the first unit cell is primarily wound.
- the '1' character of the separator sheet may be prevented from being folded, thereby minimizing defects caused by contact between the electrodes.
- 1A is an exploded view of a conventional lithium secondary battery
- FIG. 1B is a schematic diagram of a process of manufacturing the electrode assembly of FIG. 1A;
- FIG. 1B is a schematic diagram of a process of manufacturing the electrode assembly of FIG. 1A;
- FIG. 2 is a perspective view of an electrode assembly manufacturing apparatus according to an embodiment of the present invention.
- FIG. 3 is a side view of the electrode assembly manufacturing apparatus of FIG. 2;
- FIG. 4 is a top view of the electrode assembly manufacturing apparatus of FIG. 2;
- FIG. 5 is a front view of the electrode assembly manufacturing apparatus of FIG. 2;
- FIG. 6 is a plan view of a separator sheet in which a plurality of unit cells introduced into the electrode assembly manufacturing apparatus of FIG. 2 is arranged;
- FIG. 7 is a perspective view of an electrode assembly manufacturing apparatus according to another embodiment of the present invention.
- FIG. 8 is a side view of the electrode assembly manufacturing apparatus of FIG. 7.
- FIG. 2 is a perspective view of the electrode assembly manufacturing apparatus according to an embodiment of the present invention schematically
- Figure 3 is a side view of the electrode assembly manufacturing apparatus of Figure 2 schematically
- Figure 4 A top view of the electrode assembly manufacturing apparatus of FIG. 2 is schematically illustrated
- FIG. 5 is a front view schematically showing the electrode assembly manufacturing apparatus of FIG. 2
- FIG. 6 is introduced to the electrode assembly manufacturing apparatus of FIG. 2.
- a plan view of a separator sheet in which a plurality of unit cells are arranged is schematically illustrated.
- the electrode assembly manufacturing apparatus 100 includes a conveyor (not shown), a cutter (not shown), a lower air blowing unit 120, a winder 130, and an upper air blowing unit. And 140.
- the electrode assembly may be a stack / foldable electrode assembly. Specifically, in the stack / foldable electrode assembly, as illustrated in FIG. 6, after arranging the unit cells 210 and 220 having a separator interposed between the anode and the cathode on the separator sheet 200, the separator The electrode assembly is manufactured by folding or winding a sheet.
- the unit cell is composed of a full cell of a cathode / separation membrane / cathode structure, and according to another embodiment of the present invention, the unit cell may include an anode / separation membrane / cathode / separation membrane / anode structure, or a cathode / It may also be made of a bicell of a separator / anode / separator / cathode structure.
- Conveyors and cutters have a structure and function commonly used in this field, the conveyor introduces a separator sheet 200 in which a plurality of unit cells are arranged in the direction of the winder 130, the cutter is a separator sheet 200 In the state where the first unit cell 210 positioned at the top in the traveling direction of the winder 130 is positioned by the length L spaced apart from the first unit cell 210 in the traveling direction by 10 mm to 25 mm. The membrane sheet end 201 is cut. That is, the separator sheet 200 is separated from the first unit cell 210 so that the end portion 201 of the separator sheet 200 can sufficiently contact the air injected by the air blowing units 120 and 140. It can be cut at a separation distance L of 10 mm to 25 mm in the outward traveling direction.
- the lower air blowing unit 120 injects air to the end 201 of the separator sheet 200 so that the cut end 201 of the separator sheet 200 may be bent in the height direction from the ground.
- the lower air blowing unit 120 has a conventional compressed air blower structure, which is not specifically illustrated in the drawings, for example, a 0.5 to 1.0 mm nozzle for an aluminum pipe having a diameter of 3 to 5 mm and a length of 250 to 350 mm. (Hole)
- the structure is arranged in the interval of 30 to 50 mm and attached to the scale on both sides to simplify the position movement, the pneumatic fitting condition to 6 mm and the air pressure of 0.2 to 0.5 MPa membrane sheet 200 It is preferable to spray so that the winding angle of up to 90 degrees, but is not limited thereto.
- Winder 130 is a winder 130, the gripper 131 for holding both side ends of the first unit cell 210 and the rotary unit for winding the first unit cell 210 by the gripper 131 132, in which the end portion 201 of the separator sheet 200 is bent, the first unit cell 210 is rotated counterclockwise so that the upper surface of the first unit cell 210 faces the ground. After primary winding at an angle of 160 degrees to 180 degrees, more preferably at an angle of 171 degrees to 179 degrees, and waiting for operation for 0.1 to 0.3 seconds, preferably 0.2 seconds, the first unit cell 210 is repeatedly The second winding is stacked to stack a plurality of unit cells.
- the primary winding angle range is a position angle at which the separator end 201 touches the bottom of the separator sheet after the winding stops, and considers an angle capable of preventing vortex of the injected air.
- the upper air blowing unit 140 is coupled to the nozzle 141 for injecting air to the separator sheet 200, the nozzle 141 is coupled to the cylinder 142, and the cylinder 142 for adjusting the air injection amount.
- the cylinder support 143 supporting the cylinder 142 and the upper portion of the cylinder 142 is coupled to sense the position of the nozzle 141 and the membrane sheet 200, to adjust the position of the air blowing unit 140 It consists of a sensor unit 144.
- the separation distance between the nozzle 141 and the separator sheet 200 is 20 mm to 45 mm, and the virtual straight line extending from the end of the nozzle 141 and the end of the separator sheet 200.
- the angle formed by the imaginary straight line extended from is preferably 20 degrees to 45 degrees.
- the upper air blowing unit 140 configured as described above has a lower surface direction in which the end portion 201 of the separator sheet 200 faces the ground of the first unit cell 210 in a state in which the first unit cell 210 is primarily wound.
- Membrane sheet at an injection pressure of 0.1Mpa to 0.5Mpa, more preferably 0.3Mpa to 0.4Mpa for a time period of 0.10 seconds to 0.35 seconds, more preferably 0.2 seconds to 0.25 seconds, so as to be bent. Air is injected into the end 201 of the 200.
- the separator sheet 200 is introduced into an electrode assembly manufacturing apparatus in an arrow direction, and the first unit cell 210 of the separator sheet 200 is one unit cell from the second unit cell 220. It is arranged on the separator sheet in a state spaced apart by the size of the width of.
- FIG. 7 is a perspective view schematically showing an electrode assembly manufacturing apparatus according to another embodiment of the present invention
- Figure 8 is a side view of the electrode assembly manufacturing apparatus of FIG.
- the electrode assembly manufacturing apparatus 300 includes a lower air blowing unit 320, a winder 330, and an upper air blowing unit 340.
- the upper air blowing unit 340 is coupled to a nozzle 341 for injecting air to a separator sheet (not shown), a nozzle 341 is coupled, and a cylinder 342 and a cylinder 342 for adjusting the air injection amount. And a cylinder support 343 supporting the cylinder 342 and an upper portion of the cylinder 342 and detecting the position of the nozzle 341 and the separation membrane sheet to adjust the position of the air blowing unit 340. It consists of a sensor unit 344.
- the lithium secondary battery produced according to the present invention is composed of a positive electrode, a negative electrode, a separator, and a lithium salt-containing non-aqueous electrolyte.
- the positive electrode is prepared by, for example, applying a mixture of a positive electrode active material, a conductive material, and a binder to a positive electrode current collector, followed by drying, and optionally, a filler is further added to the mixture.
- the conductive material is typically added in an amount of 1 to 30 wt% based on the total weight of the mixture including the positive electrode active material.
- a conductive material is not particularly limited as long as it has conductivity without causing chemical change in the battery, and examples thereof include graphite such as natural graphite and artificial graphite; Carbon blacks such as carbon black, acetylene black, Ketjen black, channel black, furnace black, lamp black, and summer black; Conductive fibers such as carbon fibers and metal fibers; Metal powders such as carbon fluoride powder, aluminum powder and nickel powder; Conductive whiskeys such as zinc oxide and potassium titanate; Conductive metal oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives and the like can be used.
- the binder is a component that assists the bonding of the active material and the conductive material to the current collector, and is generally added in an amount of 1 to 30 wt% based on the total weight of the mixture including the positive electrode active material.
- binders include polyvinylidene fluoride, polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene , Polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene butylene rubber, fluorine rubber, various copolymers and the like.
- the filler is optionally used as a component for inhibiting expansion of the positive electrode, and is not particularly limited as long as it is a fibrous material without causing chemical change in the battery.
- the filler include olefinic polymers such as polyethylene and polypropylene; Fibrous materials, such as glass fiber and carbon fiber, are used.
- the negative electrode is manufactured by coating and drying a negative electrode active material on a negative electrode current collector, and optionally, the components as described above may optionally be further included.
- carbon such as hardly graphitized carbon and graphite type carbon
- Lithium metal Lithium alloys; Silicon-based alloys; Tin-based alloys; SnO, SnO 2 , PbO, PbO 2 , Pb 2 O 3 , Pb 3 O 4 , Sb 2 O 3 , Sb 2 O 4 , Sb 2 O 5 , GeO, GeO 2 , Bi 2 O 3 , Bi 2 O 4 , and metal oxides such as Bi 2 O 5 ;
- Conductive polymers such as hardly graphitized carbon and graphite type carbon
- Lithium metal Lithium alloys; Silicon-based alloys; Tin-
- the separator and the separator are interposed between the anode and the cathode, and an insulating thin film having high ion permeability and mechanical strength is used.
- the pore diameter of the separator is generally from 0.01 to 10 ⁇ m ⁇ m, thickness is generally 5 ⁇ 130 ⁇ m.
- a separator for example, olefin polymers such as chemical resistance and hydrophobic polypropylene; Sheets or non-woven fabrics made of glass fibers or polyethylene are used.
- a solid electrolyte such as a polymer is used as the electrolyte, the solid electrolyte may also serve as a separator.
- the separator and / or the separator may be an SRS (Safety-Reinforcing Separators) separator of organic / inorganic composite porous.
- the SRS separator is manufactured using inorganic particles and a binder polymer as an active layer component on a polyolefin-based separator substrate, wherein the pore structure included in the separator substrate itself and the interstitial volume between the inorganic particles as the active layer component are used. It has a uniform pore structure formed.
- the organic / inorganic composite porous separator may exhibit excellent adhesion characteristics by controlling the content of the inorganic particles and the binder polymer, which are the active layer components in the separator, and thus may have an easy battery assembly process.
- the inorganic particles are not particularly limited as long as they are electrochemically stable. That is, the inorganic particles that can be used in the present invention are not particularly limited as long as the oxidation and / or reduction reactions do not occur in the operating voltage range of the battery to be applied (for example, 0 to 5 V on the basis of Li / Li +).
- the inorganic particles having the ion transfer ability since the ion conductivity in the electrochemical device can be improved to improve the performance, it is preferable that the ion conductivity is as high as possible.
- the inorganic particles have a high density, it is not only difficult to disperse during coating, but also has a problem of weight increase during battery manufacturing, and therefore, it is preferable that the density is as small as possible.
- an inorganic material having a high dielectric constant it is possible to contribute to an increase in the degree of dissociation of an electrolyte salt such as lithium salt in the liquid electrolyte, thereby improving the ionic conductivity of the electrolyte.
- the lithium salt-containing nonaqueous electrolyte solution consists of a polar organic electrolyte solution and a lithium salt.
- a non-aqueous liquid electrolyte an organic solid electrolyte, an inorganic solid electrolyte, and the like are used.
- N-methyl- 2-pyrrolidinone a propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, gamma
- Butyl lactone 1,2-dimethoxy ethane, tetrahydroxy franc, 2-methyl tetrahydrofuran, dimethyl sulfoxide, 1,3-dioxorone, formamide, dimethylformamide, dioxolon , Acetonitrile, nitromethane, methyl formate, methyl acetate, phosphate triester, trimethoxy methane, dioxorone derivatives, sulfolane, methyl sulfolane, 1,3-dimethyl-2-imidazolidinone, propylene carbo Aprotic organic solvents such as nate derivatives, tetrahydrofuran derivatives, ethers, methyl pyroionate and eth
- organic solid electrolyte examples include polyethylene derivatives, polyethylene oxide derivatives, polypropylene oxide derivatives, phosphate ester polymers, polyedgetion lysine, polyester sulfides, polyvinyl alcohols, polyvinylidene fluorides, Polymers containing ionic dissociating groups and the like can be used.
- Examples of the inorganic solid electrolyte include Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, LiSiO 4 , LiSiO 4 -LiI-LiOH, Li 2 SiS 3 , Li 4 SiO 4 , Nitrides, halides, sulfates and the like of Li, such as Li 4 SiO 4 -LiI-LiOH, Li 3 PO 4 -Li 2 S-SiS 2 , and the like, may be used.
- the lithium salt is a good material to be dissolved in the non-aqueous electrolyte, for example, LiCl, LiBr, LiI, LiClO 4 , LiBF 4 , LiB 10 Cl 10 , LiPF 6 , LiCF 3 SO 3 , LiCF 3 CO 2 , LiAsF 6, LiSbF 6, LiAlCl 4, CH 3 SO 3 Li, CF 3 SO 3 Li, (CF 3 SO 2) 2 NLi, chloroborane lithium, lower aliphatic carboxylic acid lithium, lithium tetraphenyl borate and imide have.
- the non-aqueous electrolyte solution includes, for example, pyridine, triethyl phosphite, triethanolamine, cyclic ether, ethylene diamine, n-glyme, and hexaphosphate triamide.
- halogen-containing solvents such as carbon tetrachloride and ethylene trifluoride may be further included, and carbon dioxide gas may be further included to improve high temperature storage characteristics.
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Abstract
The present invention relates to an apparatus for manufacturing an electrode assembly, the apparatus comprising: a lower air blowing unit for blowing air to an end of a cut separation membrane sheet so that the end of the separation membrane sheet can be bent in a height direction from the ground during primary winding; and an upper air blowing unit for blowing air to the end of the separation membrane sheet so that the end of the separation membrane sheet can be bent in a downward direction toward the ground of a first unit cell in a state where the first unit cell is primarily wound. Accordingly, it is possible to prevent flat folding of the separation membrane sheet during the process for manufacturing the electrode assembly, thereby minimizing defects caused by contact between electrodes.
Description
본 발명은 에어 블로잉 유닛을 포함하는 전극조립체 제조 장치에 관한 것이다.The present invention relates to an electrode assembly manufacturing apparatus comprising an air blowing unit.
이차전지는 휴대폰, 노트북, 캠코더 등 모바일 기기들의 전원으로 널리 사용되고 있다. 특히, 리튬 이차전지의 사용은 작동 전압이 높고 단위 중량당 에너지 밀도가 높다는 이점으로 인해 급속도로 증가되고 있는 추세이다.Secondary batteries are widely used as a power source for mobile devices such as mobile phones, laptops and camcorders. In particular, the use of lithium secondary batteries is rapidly increasing due to the advantages of high operating voltage and high energy density per unit weight.
이러한 리튬 이차전지는 전극과 전해액의 구성에 따라 리튬이온 전지, 리튬이온 폴리머 전지, 리튬 폴리머 전지 등으로 분류되기도 하며, 그 중 전해액의 누액 가능성이 적으며, 제조가 용이한 리튬이온 폴리머 전지의 사용량이 늘어나고 있다.The lithium secondary battery may be classified into a lithium ion battery, a lithium ion polymer battery, a lithium polymer battery, and the like according to the composition of the electrode and the electrolyte, and among them, the amount of leakage of the electrolyte is less likely, and the amount of the lithium ion polymer battery that is easy to manufacture is used. This is increasing.
리튬이온 폴리머 전지(LiPB)는 전극(양극 및 음극)과 분리막을 열융착시킨 전극조립체에 전해액을 함침시킨 구조로서, 주로 전극조립체를 알루미늄 라미네이트 시트의 파우치형 케이스에 밀봉한 형태로 많이 사용되고 있다. 따라서, 리튬이온 폴리머 전지를 종종 파우치형 전지로 칭하기도 한다.A lithium ion polymer battery (LiPB) is a structure in which an electrolyte solution is impregnated into an electrode assembly in which electrodes (anode and cathode) and a separator are heat-sealed, and is mainly used in a form in which the electrode assembly is sealed in a pouch type case of an aluminum laminate sheet. Thus, lithium ion polymer batteries are often referred to as pouch cells.
도 1a에는 스택/폴딩형 전극조립체를 포함하고 있는 대표적인 이차전지의 일반적인 구조가 모식적으로 도시되어 있고, 도 1b에는 도1a의 전극조립체를 제조하는 과정이 모식적으로 도시되어 있다.FIG. 1A schematically illustrates a general structure of a representative secondary battery including a stack / foldable electrode assembly, and FIG. 1B schematically illustrates a process of manufacturing the electrode assembly of FIG. 1A.
도 1a을 참조하면, 이차전지(10)는, 파우치형의 전지케이스(20) 내부에 양극, 음극 및 이들 사이에 배치되는 분리막으로 이루어진 전극조립체(30)가 내장되어 있고, 그것의 양극 및 음극 탭들(31, 32)이 두 개의 전극리드(40, 41)에 각각 용접되어 전지케이스(20)의 외부로 노출되는 구조로 이루어져 있다.Referring to FIG. 1A, the secondary battery 10 includes an electrode assembly 30 formed of a positive electrode, a negative electrode, and a separator disposed therebetween inside a pouch-type battery case 20, and a positive electrode and a negative electrode thereof. The tabs 31 and 32 are welded to the two electrode leads 40 and 41, respectively, and are configured to be exposed to the outside of the battery case 20.
전지케이스(20)는 알루미늄 라미네이트 시트와 같은 연질 포장재로 되어 있으며, 전극조립체(30)가 안착될 수 있는 오목한 형상의 수납부(23)를 포함하는 케이스 본체(21)와 그러한 본체(21)에 일측이 연결되어 있는 덮개(22)로 이루어져 있다.The battery case 20 is made of a soft packaging material such as an aluminum laminate sheet, and includes a case main body 21 and a concave shape receiving portion 23 in which the electrode assembly 30 can be seated. One side is made of a cover 22 is connected.
이차전지(10)에 사용되는 전극조립체(30)는, 도 1a에서와 같은 스택/폴딩형 구조로 이루어져 있다. 전극조립체(30)는 다수의 양극 탭들(31)과 다수의 음극 탭들(32)이 전극리드(40, 41)에 각각 용접되어 있다. 상기 전극리드(40, 41) 각각에 부착된 것은 절연 필름(51, 52)이다.The electrode assembly 30 used for the secondary battery 10 has a stack / folding structure as shown in FIG. 1A. In the electrode assembly 30, a plurality of positive electrode tabs 31 and a plurality of negative electrode tabs 32 are welded to the electrode leads 40 and 41, respectively. Attached to each of the electrode leads 40 and 41 are insulating films 51 and 52.
이러한 전극조립체(30)는, 도 1b를 참조하면, 분리막 시트(50) 상에 복수의 단위셀(61, 62,)들을 배열하고, 단위셀(61, 62,)들을 분리막 시트(50)와 함께 순차적으로 와인딩하여 제조한다.Referring to FIG. 1B, the electrode assembly 30 arranges a plurality of unit cells 61 and 62 on the separator sheet 50 and arranges the unit cells 61 and 62 into the separator sheet 50. It is prepared by winding together sequentially.
이 때, 제 1 단위셀(61)을 1차로 와인딩한 상태에서, 제 1 단위셀(61)을 덮고 있는 분리막 시트(50)의 단부(70)(소위, ‘0번 분리막’이라 함)가 떨어져 뒤집혀질 경우, 제 1 단위셀(61)의 표면과 제 2 단위셀(62)의 표면이 접촉되어 저전압 이슈를 발생시키는 문제가 종종 발생하였다.At this time, in the state in which the first unit cell 61 is first wound, the end 70 (so-called 'No. 0 separator') of the separator sheet 50 covering the first unit cell 61 is When turned upside down, there is often a problem that the surface of the first unit cell 61 and the surface of the second unit cell 62 is in contact to generate a low voltage issue.
따라서, 이러한 문제점들을 근본적으로 해소하여, 전극조립체 제조 과정에서 단위셀로부터 분리막 시트가 떨어지는 것을 최소화 할 수 있는 기술에 대한 필요성이 높은 실정이다.Accordingly, there is a high need for a technology capable of fundamentally eliminating these problems and minimizing the separation of the separator sheet from the unit cell in the electrode assembly manufacturing process.
본 발명은 상기와 같은 종래기술의 문제점과 과거로부터 요청되어온 기술적 과제를 해결하는 것을 목적으로 한다.The present invention aims to solve the problems of the prior art as described above and the technical problems that have been requested from the past.
본 발명의 목적은, 스택/폴딩형 전극조립체의 제조 과정에서 분리막 시트의 '一'자 접힘을 방지하여, 전극들 간의 접촉으로 인해 발생하는 저전압 이슈에 따른 불량을 최소화할 수 있는 전극조립체 제조 장치를 제공하는 것이다.An object of the present invention, the electrode assembly manufacturing apparatus that can minimize the defects caused by low voltage issues caused by the contact between the electrodes by preventing the '1' of folding the separator sheet in the manufacturing process of the stack / folding type electrode assembly To provide.
이러한 목적을 달성하기 위한 본 발명에 따른 전극조립체 제조 장치는, Electrode assembly manufacturing apparatus according to the present invention for achieving this object,
분리막 시트 상에 배열되어 있는 복수의 단위셀들을 분리막 시트와 함께 와인딩(winding)하여 전극조립체를 제조하는 장치로서, An apparatus for manufacturing an electrode assembly by winding a plurality of unit cells arranged on a separator sheet together with a separator sheet,
복수의 단위셀들이 배열된 분리막 시트를 하기 와인더(winder) 및 절단기 방향으로 도입하는 컨베이어(conveyor);A conveyor for introducing a separator sheet in which a plurality of unit cells are arranged in the direction of a winder and a cutter;
상기 컨베이어로부터 이격되어 위치하고, 상기 단위셀들 중에서 분리막 시트의 주행 방향으로 최선단에 위치하는 제 1 단위셀이 하기 와인더에 위치한 상태에서, 상기 제 1 단위셀로부터 주행방향으로 소정 거리에 이격되어 있는 분리막 시트 부위를 절단하는 절단기;It is spaced apart from the conveyor, and the first unit cell located at the top of the unit cell in the running direction of the separator sheet is located in the following winder, spaced apart from the first unit cell at a predetermined distance in the traveling direction. A cutter for cutting the separator sheet;
상기 절단기의 하부에 위치하고, 상기 절단된 분리막 시트의 단부가 지면으로부터 높이 방향으로 절곡될 수 있도록, 분리막 시트의 단부에 에어를 분사하는 하부 에어 블로잉 유닛(lower air blowing unit);A lower air blowing unit positioned below the cutter and configured to inject air to an end of the separator sheet so that an end of the cut separator sheet may be bent in a height direction from the ground;
상기 컨베이어와 절단기 사이에 위치하고, 상기 분리막 시트의 단부가 절곡된 상태에서, 상기 제 1 단위셀의 상면이 지면으로 향하도록 반시계 방향으로 제 1 단위셀을 1차 와인딩하고, 소정의 시간 동안 작동 대기한 후에, 상기 제 1 단위셀을 반복적으로 2차 와인딩하는 방도로 복수의 단위셀들을 순차로 적층하는 와인더(winder); 및Located between the conveyor and the cutter, with the end of the separator sheet bent, the first unit cell is first wound in a counterclockwise direction so that the upper surface of the first unit cell faces the ground, and is operated for a predetermined time. After waiting, a winder (winder) for sequentially stacking a plurality of unit cells in a way of repeatedly winding the first unit cell; And
상기 제 1 단위셀이 1차 와인딩 된 상태에서, 상기 분리막 시트의 단부가 제 1 단위셀의 지면으로 향하는 하면 방향으로 절곡될 수 있도록, 분리막 시트의 단부에 에어를 분사하는 상부 에어 블로잉 유닛(upper air blowing unit);The upper air blowing unit (upper) for injecting air to the end of the separator sheet so that the end of the separator sheet can be bent in the lower direction toward the ground of the first unit cell in the first unit cell is the primary winding air blowing unit);
을 포함하는 구조로 이루어질 수 있다.It may be made of a structure comprising a.
따라서, 본 발명에 따른 전극조립체 제조 장치는, 통상적으로 사용되는 컨베이어, 절단기 이외에, 특별히, 1차 와인딩 시, 절단된 분리막 시트의 단부가 지면으로부터 높이 방향으로 절곡될 수 있도록 분리막 시트의 단부에 에어를 분사하는 하부 에어 블로잉 유닛(lower air blowing unit); 및 제 1 단위셀이 1차 와인딩 된 상태에서 분리막 시트의 단부가 제 1 단위셀의 지면으로 향하는 하면 방향으로 절곡될 수 있도록 분리막 시트의 단부에 에어를 분사하는 상부 에어 블로잉 유닛을 포함함으로써, 전극조립체의 제조 과정에서 분리막 시트의 '一'자 접힘을 방지하여, 전극들 간의 접촉으로 인해 발생하는 저전압 이슈에 따른 불량을 최소화할 수 있는 전극조립체 제조 장치를 제공하는 것이다.Therefore, the electrode assembly manufacturing apparatus according to the present invention, in addition to the conveyor, the cutter, which is commonly used, in particular, during the primary winding, air at the end of the separator sheet so that the end of the cut separator sheet can be bent in the height direction from the ground A lower air blowing unit for spraying the lower air blowing unit; And an upper air blowing unit for injecting air to an end portion of the separator sheet so that the end portion of the separator sheet may be bent in a lower surface direction toward the ground of the first unit cell while the first unit cell is primarily wound. It is to provide an electrode assembly manufacturing apparatus capable of minimizing the "one" of the separator sheet in the manufacturing process of the assembly, thereby minimizing the failure due to low voltage issues caused by the contact between the electrodes.
본 발명의 하나의 실시예에서, 상기 전극조립체는 스택/폴딩형 전극조립체일 수 있다.In one embodiment of the present invention, the electrode assembly may be a stack / folding electrode assembly.
구체적으로, 스택/폴딩형 전극조립체는, 분리막 시트 상에 양극과 음극 사이에 분리막이 개재된 구조의 단위셀을 배열한 후, 분리막 시트를 접거나(folding) 와인딩(winding)하는 방법으로 제조하는 전극조립체를 의미할 수 있다.Specifically, the stack / foldable electrode assembly may be manufactured by arranging unit cells having a structure in which a separator is interposed between an anode and a cathode on a separator sheet, and then folding or winding the separator sheet. It may mean an electrode assembly.
본 발명의 하나의 실시예에서, 상기 단위셀은 양극/분리막/음극 구조의 풀셀(full cell)로 이루어져 있을 수 있다.In one embodiment of the present invention, the unit cell may be composed of a full cell of the anode / separator / cathode structure.
본 발명의 또 하나의 실시예에서, 상기 단위셀은, 양극/분리막/음극/분리막/양극 구조, 또는 음극/분리막/양극/분리막/음극 구조의 바이셀(bi cell)로 이루어져 있을 수 있다.In another embodiment of the present invention, the unit cell may be made of a bicell of a cathode / separator / cathode / separator / anode structure, or a cathode / separator / anode / separator / cathode structure.
본 발명의 하나의 실시예에서, 상기 분리막 시트의 단부가 상기 상, 하부 에어 블로잉 유닛에 의해서 분사되는 에어와 충분히 접촉할 수 있도록, 상기 분리막 시트는 제 1 단위셀로부터 주행방향으로 10 mm 내지 25 mm의 이격 거리에서 절단될 수 있다. In one embodiment of the present invention, the separator sheet is 10 mm to 25 in a running direction from the first unit cell so that the end portion of the separator sheet can sufficiently contact the air injected by the upper and lower air blowing units. It can be cut at a distance of mm.
상기 와인더의 하나의 구체적인 예로서, 상기 와인더는,As one specific example of the winder, the winder,
상기 제 1 단위셀의 양 측단부를 잡아 고정하는 그립퍼(gripper); 및A gripper for holding and fixing both side ends of the first unit cell; And
상기 그립퍼에 의해 제 1 단위셀을 와인딩하는 회전부;A rotating part winding the first unit cell by the gripper;
로 이루어져 있을 수 있다.It can consist of.
상기 와인더는 상기 상부 에어 블로잉 유닛에서 분사되는 에어가 분리막 시트의 단부로 직선 상에서 분사될 수 있도록, 제 1 단위셀을 160도 내지 180도의 크기 범위로 1차 와인딩 하는 구조로 이루어져 있을 수 있다. 더욱 구체적으로, 상기 와인더는 제 1 단위셀을 보다 상세하게는, 171도 내지 179도의 크기 범위로 1차 와인딩 하는 구조로 이루어져 있을 수 있다.The winder may be configured to primary winding the first unit cell in a size range of 160 degrees to 180 degrees so that the air injected from the upper air blowing unit can be injected in a straight line to the end of the separator sheet. In more detail, the winder may be configured to firstly wind the first unit cell in more detail in a size range of 171 degrees to 179 degrees.
또한, 상기 와인더는, 상기 상부 에어 블로잉 유닛에 의해 분리막 시트의 단부에 충분한 시간 동안 에어가 분사될 수 있도록, 1차 와인딩 후에 0.2초 내지 1.0초의 시간 동안 작동 대기하는 구조로 이루어져 있을 수 있다. 상기 와인더가 작동 대기하는 구조는, 상부 에어 블로잉 유닛으로부터 분사되는 에어의 분사량, 상부 에어 블로잉 유닛과 분리막 시트 사이의 거리 및 각도에 따라 조정될 수 있다.In addition, the winder may be configured to wait for a time of 0.2 seconds to 1.0 seconds after the primary winding so that air can be injected to the end of the separator sheet by the upper air blowing unit for a sufficient time. The structure in which the winder waits for operation may be adjusted according to the injection amount of air injected from the upper air blowing unit, the distance and angle between the upper air blowing unit and the separator sheet.
상기 상부 에어 블로잉 유닛의 하나의 구체적인 예로서, 상기 상부 에어 블로잉 유닛은,As one specific example of the upper air blowing unit, the upper air blowing unit may include:
상기 분리막 시트에 에어를 분사하는 노즐;A nozzle for injecting air into the separator sheet;
상기 노즐이 결합되어 있고 에어 분사량을 조절하는 실린더;A cylinder to which the nozzle is coupled to adjust an air injection amount;
상기 실린더와 결합되어 실린더를 지지하는 실린더 지지대; 및A cylinder support coupled to the cylinder to support the cylinder; And
상기 실린더의 상부에 결합되어 있고 상기 노즐과 분리 막 시트와의 위치를 감지하여, 에어 블로잉 유닛의 위치를 조정하는 센서부;A sensor unit coupled to an upper portion of the cylinder and detecting a position of the nozzle and the separation membrane sheet to adjust a position of an air blowing unit;
를 포함하는 구조로 이루어져 있을 수 있다.It may be made of a structure comprising a.
하나의 실시예에서, 상기 노즐로부터 분사되는 에어에 의해 상기 분리막 시트의 단부가 지면방향으로 충분히 절곡될 수 있도록, 상기 노즐과 분리막 시트 사이의 이격 거리는 20 mm 내지 45 mm로 이루어져 있을 수 있다.In one embodiment, the separation distance between the nozzle and the separator sheet may be 20 mm to 45 mm so that the end of the separator sheet is sufficiently bent in the ground direction by the air injected from the nozzle.
또한, 상기 노즐로부터 분사되는 에어에 의해 상기 분리막 시트의 단부가 지면방향으로 충분히 절곡될 수 있도록, 상기 노즐의 단부로부터 연장된 가상의 직선과 상기 분리막 시트의 단부로부터 연장된 가상의 직선이 이루는 각도는 20도 내지 45도로 이루어져 있을 수 있다.In addition, an angle formed by an imaginary straight line extending from the end of the nozzle and an imaginary straight line extending from the end of the separator sheet so that the end of the separator sheet can be sufficiently bent in the ground direction by the air injected from the nozzle. May consist of 20 degrees to 45 degrees.
또한, 상기 노즐로부터 분사되는 에어에 의해 상기 분리막 시트의 단부가 지면방향으로 충분히 절곡될 수 있도록, 상기 상부 에어 블로잉 유닛은 분리막 시트에 0.10초 내지 0.35초의 시간 동안 및 0.1Mpa 내지 0.5Mpa의 분사압력으로 에어를 하향 분사할 수 있다.In addition, the upper air blowing unit has a blowing pressure of 0.1Mpa to 0.5Mpa for a time of 0.10 seconds to 0.35 seconds so that the end portion of the separator sheet is sufficiently bent in the ground direction by the air injected from the nozzle. Air can be injected downward.
그리고, 하부 에어 블로잉 유닛은 절단된 분리막 시트의 단부가 지면으로부터 높이 방향으로 절곡될 수 있도록, 분리막 시트의 단부에 에어를 분사하는 것으로서, 통상적인 압축공기 송풍기 구조를 갖는다.The lower air blowing unit sprays air to the end of the separator sheet so that the cut end of the separator sheet can be bent in the height direction from the ground, and has a conventional compressed air blower structure.
본 발명의 하나의 실시예에서, 상기 제 1 단위셀은 제 2 단위셀로부터 하나의 단위셀의 폭의 크기만큼 이격된 상태로 분리막 시트 상에 배열되어 있을 수 있다. In one embodiment of the present invention, the first unit cell may be arranged on the separator sheet in a state spaced apart from the second unit cell by the size of the width of one unit cell.
본 발명은 또한, 상기 전극조립체 제조 장치를 사용하여 제조되는 전극조립체를 제공한다.The present invention also provides an electrode assembly manufactured using the electrode assembly manufacturing apparatus.
본 발명은 또한, 상기 전극조립체를 전해액과 함께 전지케이스에 내장하고 있는 구조의 전지셀을 제공한다.The present invention also provides a battery cell having a structure in which the electrode assembly is embedded in a battery case together with an electrolyte.
상기 전지셀은 그것의 종류가 특별히 한정되는 것은 아니지만, 구체적인 예로서, 높은 에너지 밀도, 방전 전압, 출력 안정성 등의 장점을 가진 리튬이온 전지, 리튬이온 폴리머 전지 등과 같은 리튬 이차전지일 수 있다.The battery cell is not particularly limited in kind, but may be a lithium secondary battery such as a lithium ion battery, a lithium ion polymer battery, or the like having advantages of high energy density, discharge voltage, output stability, and the like.
이상에서 설명한 바와 같이, 본 발명에 따른 전극조립체 제조 장치는, 1차 와인딩 시, 절단된 분리막 시트의 단부가 지면으로부터 높이 방향으로 절곡될 수 있도록 분리막 시트의 단부에 에어를 분사하는 하부 에어 블로잉 유닛(lower air blowing unit); 및 제 1 단위셀이 1차 와인딩 된 상태에서 분리막 시트의 단부가 제 1 단위셀의 지면으로 향하는 하면 방향으로 절곡될 수 있도록, 분리막 시트의 단부에 에어를 분사하는 상부 에어 블로잉 유닛을 포함함으로써, 전극조립체의 제조 과정에서 분리막 시트의 '一'자 접힘을 방지하여, 전극들 간의 접촉으로 인해 발생하는 불량을 최소화할 수 있다.As described above, the electrode assembly manufacturing apparatus according to the present invention, during the primary winding, the lower air blowing unit for injecting air to the end of the separator sheet so that the end of the cut separator sheet is bent in the height direction from the ground (lower air blowing unit); And an upper air blowing unit for injecting air to an end portion of the separator sheet so that the end portion of the separator sheet may be bent in a lower surface direction toward the ground of the first unit cell while the first unit cell is primarily wound. In the manufacturing process of the electrode assembly, the '1' character of the separator sheet may be prevented from being folded, thereby minimizing defects caused by contact between the electrodes.
도 1a는 종래의 리튬 이차전지의 분해도이다;1A is an exploded view of a conventional lithium secondary battery;
도 1b는 도 1a의 전극조립체를 제조하는 과정에 대한 모식도이다;FIG. 1B is a schematic diagram of a process of manufacturing the electrode assembly of FIG. 1A; FIG.
도 2는 본 발명의 하나의 실시예에 따른 전극조립체 제조 장치의 사시도이다;2 is a perspective view of an electrode assembly manufacturing apparatus according to an embodiment of the present invention;
도 3은 도 2의 전극조립체 제조 장치의 측면도이다;3 is a side view of the electrode assembly manufacturing apparatus of FIG. 2;
도 4는 도 2의 전극조립체 제조 장치의 상면도이다;4 is a top view of the electrode assembly manufacturing apparatus of FIG. 2;
도 5는 도 2의 전극조립체 제조 장치의 정면도이다;5 is a front view of the electrode assembly manufacturing apparatus of FIG. 2;
도 6은 도 2의 전극조립체 제조 장치에 도입되는 복수의 단위셀들이 배열되어 있는 분리막 시트의 평면도이다;6 is a plan view of a separator sheet in which a plurality of unit cells introduced into the electrode assembly manufacturing apparatus of FIG. 2 is arranged;
도 7은 본 발명의 또 하나의 실시예에 따른 전극조립체 제조 장치의 사시도이다;7 is a perspective view of an electrode assembly manufacturing apparatus according to another embodiment of the present invention;
도 8은 도 7의 전극조립체 제조 장치의 측면도이다.8 is a side view of the electrode assembly manufacturing apparatus of FIG. 7.
이하에서는, 본 발명의 실시예에 따른 도면을 참조하여 설명하지만, 이는 본 발명의 더욱 용이한 이해를 위한 것으로, 본 발명의 범주가 그것에 의해 한정되는 것은 아니다.Hereinafter, although described with reference to the drawings according to an embodiment of the present invention, this is for easier understanding of the present invention, the scope of the present invention is not limited thereto.
도 2에는 본 발명의 하나의 실시예에 따른 전극조립체 제조 장치의 사시도가 모식적으로 도시되어 있고, 도 3에는 도 2의 전극조립체 제조 장치의 측면도가 모식적으로 도시되어 있으며, 도 4에는 도 2의 전극조립체 제조 장치의 상면도가 모식적으로 도시되어 있고, 도 5에는 도 2 의 전극조립체 제조 장치의 정면도가 모식적으로 도시되어 있으며, 도 6에는 도 2의 전극조립체 제조 장치에 도입되는 복수의 단위셀들이 배열되어 있는 분리막 시트의 평면도가 모식적으로 도시되어 있다.Figure 2 is a perspective view of the electrode assembly manufacturing apparatus according to an embodiment of the present invention schematically, Figure 3 is a side view of the electrode assembly manufacturing apparatus of Figure 2 schematically, Figure 4 A top view of the electrode assembly manufacturing apparatus of FIG. 2 is schematically illustrated, FIG. 5 is a front view schematically showing the electrode assembly manufacturing apparatus of FIG. 2, and FIG. 6 is introduced to the electrode assembly manufacturing apparatus of FIG. 2. A plan view of a separator sheet in which a plurality of unit cells are arranged is schematically illustrated.
도 2 내지 도 5를 참조하면, 전극조립체 제조 장치(100)는, 컨베이어(도시하지 않음), 절단기(도시하지 않음), 하부 에어 블로잉 유닛(120), 와인더(130) 및 상부 에어 블로잉 유닛(140)을 포함하고 있다. 2 to 5, the electrode assembly manufacturing apparatus 100 includes a conveyor (not shown), a cutter (not shown), a lower air blowing unit 120, a winder 130, and an upper air blowing unit. And 140.
전극조립체는 스택/폴딩형 전극조립체일 수 있다. 구체적으로, 스택/폴딩형 전극조립체는, 도 6에 도시된 바와 같이, 분리막 시트(200) 상에 양극과 음극 사이에 분리막이 개재된 구조의 단위셀(210, 220 )을 배열한 후, 분리막 시트를 접거나(folding) 권취(winding)하는 방법으로 제조하는 전극조립체를 의미한다.The electrode assembly may be a stack / foldable electrode assembly. Specifically, in the stack / foldable electrode assembly, as illustrated in FIG. 6, after arranging the unit cells 210 and 220 having a separator interposed between the anode and the cathode on the separator sheet 200, the separator The electrode assembly is manufactured by folding or winding a sheet.
상기 단위셀은 양극/분리막/음극 구조의 풀셀(full cell)로 이루어지며, 본 발명의 또 하나의 실시예에 따르면, 상기 단위셀은, 양극/분리막/음극/분리막/양극 구조, 또는 음극/분리막/양극/분리막/음극 구조의 바이셀(bi cell)로 이루어질 수도 있다. The unit cell is composed of a full cell of a cathode / separation membrane / cathode structure, and according to another embodiment of the present invention, the unit cell may include an anode / separation membrane / cathode / separation membrane / anode structure, or a cathode / It may also be made of a bicell of a separator / anode / separator / cathode structure.
컨베이어 및 절단기는 이 분야에서 통상적으로 사용되는 구조 및 기능을 갖는 것으로서, 컨베이어는 복수의 단위셀들이 배열된 분리막 시트(200)를 와인더(130) 방향으로 도입하고, 절단기는 분리막 시트(200)의 주행 방향으로 최선단에 위치하는 제 1 단위셀(210)이 와인더(130)에 위치한 상태에서, 제 1 단위셀(210)로부터 주행방향으로 10 mm 내지 25mm 이격되어 있는 길이(L)만큼 분리막 시트 단부(201)를 절단한다. 즉, 상기 분리막 시트(200)의 단부(201)가 상기 에어 블로잉 유닛(120, 140)에 의해서 분사되는 에어와 충분히 접촉할 수 있도록, 상기 분리막 시트(200)는 제 1 단위셀(210)로부터 외측 주행방향으로 10 mm 내지 25 mm의 이격 거리(L)에서 절단될 수 있다.Conveyors and cutters have a structure and function commonly used in this field, the conveyor introduces a separator sheet 200 in which a plurality of unit cells are arranged in the direction of the winder 130, the cutter is a separator sheet 200 In the state where the first unit cell 210 positioned at the top in the traveling direction of the winder 130 is positioned by the length L spaced apart from the first unit cell 210 in the traveling direction by 10 mm to 25 mm. The membrane sheet end 201 is cut. That is, the separator sheet 200 is separated from the first unit cell 210 so that the end portion 201 of the separator sheet 200 can sufficiently contact the air injected by the air blowing units 120 and 140. It can be cut at a separation distance L of 10 mm to 25 mm in the outward traveling direction.
하부 에어 블로잉 유닛(120)은 절단된 분리막 시트(200)의 단부(201)가 지면으로부터 높이 방향으로 절곡될 수 있도록, 분리막 시트(200)의 단부(201)에 에어를 분사한다. 상기 하부 에어 블로잉 유닛(120)은 통상적인 압축공기 송풍기 구조를 갖는 것으로서, 도면에는 구체적으로 도시하지는 않았지만, 예컨대, 직경 3 내지 5 mm, 길이 250 내지 350 mm의 알루미늄 파이프에 대해 0.5 내지 1.0 mm 노즐(홀)직경을 30 내지 50 mm의 간격으로 배치하고 양 측면에 스케일을 부착하여 위치이동을 간편하게 한 구조로서, 공압 피팅조건을 6 mm로 그리고 0.2 내지 0.5 MPa의 공기압력으로 분리막 시트(200)의 와인딩 각도가 90도 까지 되도록 분사하는 것이 바람직하지만 여기에 한정되지는 않는다.The lower air blowing unit 120 injects air to the end 201 of the separator sheet 200 so that the cut end 201 of the separator sheet 200 may be bent in the height direction from the ground. The lower air blowing unit 120 has a conventional compressed air blower structure, which is not specifically illustrated in the drawings, for example, a 0.5 to 1.0 mm nozzle for an aluminum pipe having a diameter of 3 to 5 mm and a length of 250 to 350 mm. (Hole) The structure is arranged in the interval of 30 to 50 mm and attached to the scale on both sides to simplify the position movement, the pneumatic fitting condition to 6 mm and the air pressure of 0.2 to 0.5 MPa membrane sheet 200 It is preferable to spray so that the winding angle of up to 90 degrees, but is not limited thereto.
와인더(130)는 와인더(130)는, 제 1 단위셀(210)의 양 측단부를 잡아 고정하는 그립퍼(131) 및 그립퍼(131)에 의해 제 1 단위셀(210)을 와인딩하는 회전부(132)로 이루어져 있는 것으로서, 분리막 시트(200)의 단부(201)가 절곡된 상태에서, 제 1 단위셀(210)의 상면이 지면으로 향하도록 반시계 방향으로 제 1 단위셀(210)을 160도 내지 180도의 각도, 보다 바람직하게는 171도 내지 179도의 각도로 1차 와인딩하고, 0.1초 내지 0.3초, 바람직하게는 0.2초 동안 작동 대기한 후에, 제 1 단위셀(210)을 반복적으로 2차 와인딩하여 복수의 단위셀들을 적층한다. 상기 1차 와인딩 각도 범위는 와인딩 정지 후 분리막 단부(201)가 분리막 시트의 바닥에 닿는 위치각도로서, 분사되는 에어의 와류를 방지할 수 있는 각도를 고려한 것이다. Winder 130 is a winder 130, the gripper 131 for holding both side ends of the first unit cell 210 and the rotary unit for winding the first unit cell 210 by the gripper 131 132, in which the end portion 201 of the separator sheet 200 is bent, the first unit cell 210 is rotated counterclockwise so that the upper surface of the first unit cell 210 faces the ground. After primary winding at an angle of 160 degrees to 180 degrees, more preferably at an angle of 171 degrees to 179 degrees, and waiting for operation for 0.1 to 0.3 seconds, preferably 0.2 seconds, the first unit cell 210 is repeatedly The second winding is stacked to stack a plurality of unit cells. The primary winding angle range is a position angle at which the separator end 201 touches the bottom of the separator sheet after the winding stops, and considers an angle capable of preventing vortex of the injected air.
상부 에어 블로잉 유닛(140)은, 상기 분리막 시트(200)에 에어를 분사하는 노즐(141), 노즐(141)이 결합되어 있고 에어 분사량을 조절하는 실린더(142), 실린더(142)와 결합되어 실린더(142)를 지지하는 실린더 지지대(143) 및 실린더(142)의 상부에 결합되어 있고 노즐(141)과 분리막 시트(200)와의 위치를 감지하여, 에어 블로잉 유닛(140)의 위치를 조정하는 센서부(144)로 이루어져 있다. 이때, 상기 노즐(141)과 분리막 시트(200) 사이의 이격 거리는 이격 거리는 20 mm 내지 45 mm로 이루어지고, 상기 노즐(141)의 단부로부터 연장된 가상의 직선과 상기 분리막 시트(200)의 단부로부터 연장된 가상의 직선이 이루는 각도는 가급적 20도 내지 45도로 이루어지는 것이 바람직하다. 이와 같이 구성된 상부 에어 블로잉 유닛(140)은 제 1 단위셀(210)이 1차 와인딩 된 상태에서, 분리막 시트(200)의 단부(201)가 제 1 단위셀(210)의 지면으로 향하는 하면 방향으로 절곡될 수 있도록, 0.10초 내지 0.35초, 더욱 바람직하게는 0.2초 내지 0.25초 동안의 시간 동안, 0.1Mpa 내지 0.5Mpa의 분사압력, 더욱 바람직하게는 0.3Mpa 내지 0.4Mpa의 분사압력으로 분리막 시트(200)의 단부(201)에 에어를 분사한다. The upper air blowing unit 140 is coupled to the nozzle 141 for injecting air to the separator sheet 200, the nozzle 141 is coupled to the cylinder 142, and the cylinder 142 for adjusting the air injection amount. The cylinder support 143 supporting the cylinder 142 and the upper portion of the cylinder 142 is coupled to sense the position of the nozzle 141 and the membrane sheet 200, to adjust the position of the air blowing unit 140 It consists of a sensor unit 144. In this case, the separation distance between the nozzle 141 and the separator sheet 200 is 20 mm to 45 mm, and the virtual straight line extending from the end of the nozzle 141 and the end of the separator sheet 200. It is preferable that the angle formed by the imaginary straight line extended from is preferably 20 degrees to 45 degrees. The upper air blowing unit 140 configured as described above has a lower surface direction in which the end portion 201 of the separator sheet 200 faces the ground of the first unit cell 210 in a state in which the first unit cell 210 is primarily wound. Membrane sheet at an injection pressure of 0.1Mpa to 0.5Mpa, more preferably 0.3Mpa to 0.4Mpa for a time period of 0.10 seconds to 0.35 seconds, more preferably 0.2 seconds to 0.25 seconds, so as to be bent. Air is injected into the end 201 of the 200.
도 6을 참조하면, 분리막 시트(200)는 화살표 방향으로 전극조립체 제조 장치에 도입되고, 분리막 시트(200)의 제 1 단위셀(210)은 제 2 단위셀로(220)부터 하나의 단위셀의 폭의 크기만큼 이격된 상태로 분리막 시트 상에 배열되어 있다.Referring to FIG. 6, the separator sheet 200 is introduced into an electrode assembly manufacturing apparatus in an arrow direction, and the first unit cell 210 of the separator sheet 200 is one unit cell from the second unit cell 220. It is arranged on the separator sheet in a state spaced apart by the size of the width of.
도 7에는 본 발명의 또 하나의 실시예에 따른 전극조립체 제조 장치의 사시도가 모식적으로 도시되어 있고, 도 8에는 도 7의 전극조립체 제조 장치의 측면도가 모식적으로 도시되어 있다.7 is a perspective view schematically showing an electrode assembly manufacturing apparatus according to another embodiment of the present invention, Figure 8 is a side view of the electrode assembly manufacturing apparatus of FIG.
도 7 및 도 8을 참조하면, 전극조립체 제조 장치(300)는 하부 에어 블로잉 유닛(320), 와인더(330) 및 상부 에어 블로잉 유닛(340)을 포함하고 있다.7 and 8, the electrode assembly manufacturing apparatus 300 includes a lower air blowing unit 320, a winder 330, and an upper air blowing unit 340.
상부 에어 블로잉 유닛(340)은, 분리막 시트(도시하지 않음)에 에어를 분사하는 노즐(341), 노즐(341)이 결합되어 있고 에어 분사량을 조절하는 실린더(342), 실린더(342)와 결합되어 실린더(342)를 지지하는 실린더 지지대(343) 및 실린더(342)의 상부에 결합되어 있고 노즐(341)과 분리 막 시트와의 위치를 감지하여, 에어 블로잉 유닛(340)의 위치를 조정하는 센서부(344)로 이루어져 있다.The upper air blowing unit 340 is coupled to a nozzle 341 for injecting air to a separator sheet (not shown), a nozzle 341 is coupled, and a cylinder 342 and a cylinder 342 for adjusting the air injection amount. And a cylinder support 343 supporting the cylinder 342 and an upper portion of the cylinder 342 and detecting the position of the nozzle 341 and the separation membrane sheet to adjust the position of the air blowing unit 340. It consists of a sensor unit 344.
상기 구조를 제외한 나머지 구조는 도 2 내지 도 6에서 설명한 실시예의 구조와 동일하므로, 이에 대한 자세한 설명은 생략하기로 한다.The rest of the structure except for the above structure is the same as that of the embodiment described with reference to FIGS. 2 to 6, and thus a detailed description thereof will be omitted.
한편, 본 발명에 따라 제조되는 리튬 이차전지는 양극, 음극, 분리막, 및 리튬염 함유 비수 전해액으로 구성되어 있다. On the other hand, the lithium secondary battery produced according to the present invention is composed of a positive electrode, a negative electrode, a separator, and a lithium salt-containing non-aqueous electrolyte.
상기 양극은, 예를 들어, 양극 집전체 상에 양극 활물질, 도전재 및 바인더의 혼합물을 도포한 후 건조하여 제조되며, 필요에 따라서는, 상기 혼합물에 충진제를 더 첨가하기도 한다.The positive electrode is prepared by, for example, applying a mixture of a positive electrode active material, a conductive material, and a binder to a positive electrode current collector, followed by drying, and optionally, a filler is further added to the mixture.
상기 양극 활물질은 리튬 코발트 산화물(LiCoO2), 리튬 니켈 산화물(LiNiO2) 등의 층상 화합물이나 1 또는 그 이상의 전이금속으로 치환된 화합물; 화학식 Li1+xMn2-xO4 (여기서, x 는 0 ~ 0.33 임), LiMnO3, LiMn2O3, LiMnO2 등의 리튬 망간 산화물; 리튬 동 산화물(Li2CuO2); LiV3O8, LiFe3O4, V2O5, Cu2V2O7 등의 바나듐 산화물; 화학식 LiNi1
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xMxO2 (여기서, M = Co, Mn, Al, Cu, Fe, Mg, B 또는 Ga 이고, x = 0.01 ~ 0.3 임)으로 표현되는 Ni 사이트형 리튬 니켈 산화물; 화학식 LiMn2
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xMxO2 (여기서, M = Co, Ni, Fe, Cr, Zn 또는 Ta 이고, x = 0.01 ~ 0.1 임) 또는 Li2Mn3MO8 (여기서, M = Fe, Co, Ni, Cu 또는 Zn 임)으로 표현되는 리튬 망간 복합 산화물; 화학식의 Li 일부가 알칼리토금속 이온으로 치환된 LiMn2O4; 디설파이드 화합물; Fe2(MoO4)3 등을 들 수 있지만, 이들만으로 한정되는 것은 아니다.The positive electrode active material may be a layered compound such as lithium cobalt oxide (LiCoO 2 ), lithium nickel oxide (LiNiO 2 ), or a compound substituted with one or more transition metals; Lithium manganese oxides such as Li 1 + x Mn 2-x O 4 (where x is 0 to 0.33), LiMnO 3 , LiMn 2 O 3 , LiMnO 2, and the like; Lithium copper oxide (Li 2 CuO 2 ); Vanadium oxides such as LiV 3 O 8 , LiFe 3 O 4 , V 2 O 5 , Cu 2 V 2 O 7 and the like; Ni-site type lithium nickel oxide represented by the formula LiNi 1 - x M x O 2 , wherein M = Co, Mn, Al, Cu, Fe, Mg, B, or Ga, and x = 0.01 to 0.3; Formula LiMn 2 - x M x O 2 (wherein M = Co, Ni, Fe, Cr, Zn or Ta and x = 0.01 to 0.1) or Li 2 Mn 3 MO 8 (wherein M = Fe, Co, Lithium manganese composite oxide represented by Ni, Cu or Zn); LiMn 2 O 4 in which a part of Li in the formula is substituted with alkaline earth metal ions; Disulfide compounds; Fe 2 (MoO 4 ) 3 and the like, but are not limited to these.
상기 도전재는 통상적으로 양극 활물질을 포함한 혼합물 전체 중량을 기준으로 1 내지 30 중량%로 첨가된다. 이러한 도전재는 당해 전지에 화학적 변화를 유발하지 않으면서 도전성을 가진 것이라면 특별히 제한되는 것은 아니며, 예를 들어, 천연 흑연이나 인조 흑연 등의 흑연; 카본블랙, 아세틸렌 블랙, 케첸 블랙, 채널 블랙, 퍼네이스 블랙, 램프 블랙, 서머 블랙 등의 카본블랙; 탄소 섬유나 금속 섬유 등의 도전성 섬유; 불화 카본, 알루미늄, 니켈 분말 등의 금속 분말; 산화아연, 티탄산 칼륨 등의 도전성 위스키; 산화 티탄 등의 도전성 금속 산화물; 폴리페닐렌 유도체 등의 도전성 소재 등이 사용될 수 있다.The conductive material is typically added in an amount of 1 to 30 wt% based on the total weight of the mixture including the positive electrode active material. Such a conductive material is not particularly limited as long as it has conductivity without causing chemical change in the battery, and examples thereof include graphite such as natural graphite and artificial graphite; Carbon blacks such as carbon black, acetylene black, Ketjen black, channel black, furnace black, lamp black, and summer black; Conductive fibers such as carbon fibers and metal fibers; Metal powders such as carbon fluoride powder, aluminum powder and nickel powder; Conductive whiskeys such as zinc oxide and potassium titanate; Conductive metal oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives and the like can be used.
상기 바인더는 활물질과 도전재 등의 결합과 집전체에 대한 결합에 조력하는 성분으로서, 통상적으로 양극 활물질을 포함하는 혼합물 전체 중량을 기준으로 1 내지 30 중량%로 첨가된다. 이러한 바인더의 예로는, 폴리불화비닐리덴, 폴리비닐알코올, 카르복시메틸셀룰로우즈(CMC), 전분, 히드록시프로필셀룰로우즈, 재생 셀룰로우즈, 폴리비닐피롤리돈, 테트라플루오로에틸렌, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌-디엔 테르 폴리머(EPDM), 술폰화 EPDM, 스티렌 브티렌 고무, 불소 고무, 다양한 공중합체 등을 들 수 있다.The binder is a component that assists the bonding of the active material and the conductive material to the current collector, and is generally added in an amount of 1 to 30 wt% based on the total weight of the mixture including the positive electrode active material. Examples of such binders include polyvinylidene fluoride, polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene , Polypropylene, ethylene-propylene-diene terpolymer (EPDM), sulfonated EPDM, styrene butylene rubber, fluorine rubber, various copolymers and the like.
상기 충진제는 양극의 팽창을 억제하는 성분으로서 선택적으로 사용되며, 당해 전지에 화학적 변화를 유발하지 않으면서 섬유상 재료라면 특별히 제한되는 것은 아니며, 예를 들어, 폴리에틸렌, 폴리프로필렌 등의 올리핀계 중합체; 유리섬유, 탄소섬유 등의 섬유상 물질이 사용된다.The filler is optionally used as a component for inhibiting expansion of the positive electrode, and is not particularly limited as long as it is a fibrous material without causing chemical change in the battery. Examples of the filler include olefinic polymers such as polyethylene and polypropylene; Fibrous materials, such as glass fiber and carbon fiber, are used.
상기 음극은 음극 집전체 상에 음극 활물질을 도포, 건조하여 제작되며, 필요에 따라, 앞서 설명한 바와 같은 성분들이 선택적으로 더 포함될 수도 있다.The negative electrode is manufactured by coating and drying a negative electrode active material on a negative electrode current collector, and optionally, the components as described above may optionally be further included.
상기 음극 활물질로는, 예를 들어, 난흑연화 탄소, 흑연계 탄소 등의 탄소; LixFe2O3(0≤x≤1), LixWO2(0≤x≤1), SnxMe1
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xMe'yOz
(Me: Mn, Fe, Pb, Ge; Me': Al, B, P, Si, 주기율표의 1족, 2족, 3족 원소, 할로겐; 0<x≤1; 1≤y≤3; 1≤z≤8) 등의 금속 복합 산화물; 리튬 금속; 리튬 합금; 규소계 합금; 주석계 합금; SnO, SnO2, PbO, PbO2, Pb2O3, Pb3O4, Sb2O3, Sb2O4, Sb2O5, GeO, GeO2, Bi2O3, Bi2O4, and Bi2O5 등의 금속 산화물; 폴리아세틸렌 등의 도전성 고분자; Li-Co-Ni 계 재료 등을 사용할 수 있다.As said negative electrode active material, For example, carbon, such as hardly graphitized carbon and graphite type carbon; Li x Fe 2 O 3 (0≤x≤1), Li x WO 2 (0≤x≤1), Sn x Me 1 - x Me ' y O z (Me: Mn, Fe, Pb, Ge; Me ': Al, B, P, Si, Group 1, Group 2, Group 3 elements of the periodic table, halogen; 0 <x≤1;1≤y≤3; 1≤ metal composite oxides such as z ≦ 8); Lithium metal; Lithium alloys; Silicon-based alloys; Tin-based alloys; SnO, SnO 2 , PbO, PbO 2 , Pb 2 O 3 , Pb 3 O 4 , Sb 2 O 3 , Sb 2 O 4 , Sb 2 O 5 , GeO, GeO 2 , Bi 2 O 3 , Bi 2 O 4 , and metal oxides such as Bi 2 O 5 ; Conductive polymers such as polyacetylene; Li-Co-Ni-based materials and the like can be used.
상기 분리막 및 분리필름은 양극과 음극 사이에 개재되며, 높은 이온 투과도와 기계적 강도를 가지는 절연성의 얇은 박막이 사용된다. 분리막의 기공 직경은 일반적으로 0.01 ~ 10 ㎛이고, 두께는 일반적으로 5 ~ 130 ㎛이다. 이러한 분리막으로는, 예를 들어, 내화학성 및 소수성의 폴리프로필렌 등의 올레핀계 폴리머; 유리섬유 또는 폴리에틸렌 등으로 만들어진 시트나 부직포 등이 사용된다. 전해질로서 폴리머 등의 고체 전해질이 사용되는 경우에는 고체 전해질이 분리막을 겸할 수도 있다.The separator and the separator are interposed between the anode and the cathode, and an insulating thin film having high ion permeability and mechanical strength is used. The pore diameter of the separator is generally from 0.01 to 10 ㎛ ㎛, thickness is generally 5 ~ 130 ㎛. As such a separator, for example, olefin polymers such as chemical resistance and hydrophobic polypropylene; Sheets or non-woven fabrics made of glass fibers or polyethylene are used. When a solid electrolyte such as a polymer is used as the electrolyte, the solid electrolyte may also serve as a separator.
또한, 하나의 구체적인 예에서, 전지의 안전성의 향상을 위하여, 상기 분리막 및/또는 분리필름은 유/무기 복합 다공성의 SRS(Safety-Reinforcing Separators) 분리막일 수 있다.In addition, in one specific example, in order to improve the safety of the battery, the separator and / or the separator may be an SRS (Safety-Reinforcing Separators) separator of organic / inorganic composite porous.
상기 SRS 분리막은 폴리올레핀 계열 분리막 기재상에 무기물 입자와 바인더 고분자를 활성층 성분으로 사용하여 제조되며, 이때 분리막 기재 자체에 포함된 기공 구조와 더불어 활성층 성분인 무기물 입자들간의 빈 공간(interstitial volume)에 의해 형성된 균일한 기공 구조를 갖는다.The SRS separator is manufactured using inorganic particles and a binder polymer as an active layer component on a polyolefin-based separator substrate, wherein the pore structure included in the separator substrate itself and the interstitial volume between the inorganic particles as the active layer component are used. It has a uniform pore structure formed.
이러한 유/무기 복합 다공성 분리막을 사용하는 경우 통상적인 분리막을 사용한 경우에 비하여 화성 공정(Formation)시의 스웰링(swelling)에 따른 전지 두께의 증가를 억제할 수 있다는 장점이 있고, 바인더 고분자 성분으로 액체 전해액 함침시 겔화 가능한 고분자를 사용하는 경우 전해질로도 동시에 사용될 수 있다. In the case of using the organic / inorganic composite porous membrane, an increase in battery thickness due to swelling during the formation process can be suppressed as compared with a conventional separator. In the case of using a gelable polymer when impregnating a liquid electrolyte, it may be used simultaneously as an electrolyte.
또한, 상기 유/무기 복합 다공성 분리막은 분리막 내 활성층 성분인 무기물 입자와 바인더 고분자의 함량 조절에 의해 우수한 접착력 특성을 나타낼 수 있으므로, 전지 조립 공정이 용이하게 이루어질 수 있다는 특징이 있다.In addition, the organic / inorganic composite porous separator may exhibit excellent adhesion characteristics by controlling the content of the inorganic particles and the binder polymer, which are the active layer components in the separator, and thus may have an easy battery assembly process.
상기 무기물 입자는 전기화학적으로 안정하기만 하면 특별히 제한되지 않는다. 즉, 본 발명에서 사용할 수 있는 무기물 입자는 적용되는 전지의 작동 전압 범위(예컨대, Li/Li+ 기준으로 0~5V)에서 산화 및/또는 환원 반응이 일어나지 않는 것이면 특별히 제한되지 않는다. 특히, 이온 전달 능력이 있는 무기물 입자를 사용하는 경우, 전기 화학 소자 내의 이온 전도도를 높여 성능 향상을 도모할 수 있으므로, 가능한 이온 전도도가 높은 것이 바람직하다. 또한, 상기 무기물 입자가 높은 밀도를 갖는 경우, 코팅시 분산시키는데 어려움이 있을 뿐만 아니라 전지 제조시 무게 증가의 문제점도 있으므로, 가능한 밀도가 작은 것이 바람직하다. 또한, 유전율이 높은 무기물인 경우, 액체 전해질 내 전해질 염, 예컨대 리튬염의 해리도 증가에 기여하여 전해액의 이온 전도도를 향상시킬 수 있다.The inorganic particles are not particularly limited as long as they are electrochemically stable. That is, the inorganic particles that can be used in the present invention are not particularly limited as long as the oxidation and / or reduction reactions do not occur in the operating voltage range of the battery to be applied (for example, 0 to 5 V on the basis of Li / Li +). In particular, in the case of using the inorganic particles having the ion transfer ability, since the ion conductivity in the electrochemical device can be improved to improve the performance, it is preferable that the ion conductivity is as high as possible. In addition, when the inorganic particles have a high density, it is not only difficult to disperse during coating, but also has a problem of weight increase during battery manufacturing, and therefore, it is preferable that the density is as small as possible. In addition, in the case of an inorganic material having a high dielectric constant, it is possible to contribute to an increase in the degree of dissociation of an electrolyte salt such as lithium salt in the liquid electrolyte, thereby improving the ionic conductivity of the electrolyte.
리튬염 함유 비수 전해액은, 극성 유기 전해액과 리튬염으로 이루어져 있다. 전해액으로는 비수계 액상 전해액, 유기 고체 전해질, 무기 고체 전해질 등이 사용된다. The lithium salt-containing nonaqueous electrolyte solution consists of a polar organic electrolyte solution and a lithium salt. As the electrolyte, a non-aqueous liquid electrolyte, an organic solid electrolyte, an inorganic solid electrolyte, and the like are used.
상기 비수계 액상 전해액으로는, 예를 들어, N-메틸-2-피롤리디논, 프로필렌 카르보네이트, 에틸렌 카르보네이트, 부틸렌 카르보네이트, 디메틸 카르보네이트, 디에틸 카르보네이트, 감마-부틸로 락톤, 1,2-디메톡시 에탄, 테트라히드록시 프랑(franc), 2-메틸 테트라하이드로푸란, 디메틸술폭시드, 1,3-디옥소런, 포름아미드, 디메틸포름아미드, 디옥소런, 아세토니트릴, 니트로메탄, 포름산 메틸, 초산메틸, 인산 트리에스테르, 트리메톡시 메탄, 디옥소런 유도체, 설포란, 메틸 설포란, 1,3-디메틸-2-이미다졸리디논, 프로필렌 카르보네이트 유도체, 테트라하이드로푸란 유도체, 에테르, 피로피온산 메틸, 프로피온산 에틸 등의 비양자성 유기용매가 사용될 수 있다.As said non-aqueous liquid electrolyte solution, N-methyl- 2-pyrrolidinone, a propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, gamma, for example Butyl lactone, 1,2-dimethoxy ethane, tetrahydroxy franc, 2-methyl tetrahydrofuran, dimethyl sulfoxide, 1,3-dioxorone, formamide, dimethylformamide, dioxolon , Acetonitrile, nitromethane, methyl formate, methyl acetate, phosphate triester, trimethoxy methane, dioxorone derivatives, sulfolane, methyl sulfolane, 1,3-dimethyl-2-imidazolidinone, propylene carbo Aprotic organic solvents such as nate derivatives, tetrahydrofuran derivatives, ethers, methyl pyroionate and ethyl propionate can be used.
상기 유기 고체 전해질로는, 예를 들어, 폴리에틸렌 유도체, 폴리에틸렌 옥사이드 유도체, 폴리프로필렌 옥사이드 유도체, 인산 에스테르 폴리머, 폴리 에지테이션 리신(agitation lysine), 폴리에스테르 술파이드, 폴리비닐 알코올, 폴리 불화 비닐리덴, 이온성 해리기를 포함하는 중합체 등이 사용될 수 있다.Examples of the organic solid electrolyte include polyethylene derivatives, polyethylene oxide derivatives, polypropylene oxide derivatives, phosphate ester polymers, polyedgetion lysine, polyester sulfides, polyvinyl alcohols, polyvinylidene fluorides, Polymers containing ionic dissociating groups and the like can be used.
상기 무기 고체 전해질로는, 예를 들어, Li3N, LiI, Li5NI2, Li3N-LiI-LiOH, LiSiO4, LiSiO4-LiI-LiOH, Li2SiS3, Li4SiO4, Li4SiO4-LiI-LiOH, Li3PO4-Li2S-SiS2 등의 Li의 질화물, 할로겐화물, 황산염 등이 사용될 수 있다.Examples of the inorganic solid electrolyte include Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, LiSiO 4 , LiSiO 4 -LiI-LiOH, Li 2 SiS 3 , Li 4 SiO 4 , Nitrides, halides, sulfates and the like of Li, such as Li 4 SiO 4 -LiI-LiOH, Li 3 PO 4 -Li 2 S-SiS 2 , and the like, may be used.
상기 리튬염은 상기 비수계 전해질에 용해되기 좋은 물질로서, 예를 들어, LiCl, LiBr, LiI, LiClO4, LiBF4, LiB10Cl10, LiPF6, LiCF3SO3, LiCF3CO2, LiAsF6, LiSbF6, LiAlCl4, CH3SO3Li, CF3SO3Li, (CF3SO2)2NLi, 클로로 보란 리튬, 저급 지방족 카르본산 리튬, 4 페닐 붕산 리튬, 이미드 등이 사용될 수 있다.The lithium salt is a good material to be dissolved in the non-aqueous electrolyte, for example, LiCl, LiBr, LiI, LiClO 4 , LiBF 4 , LiB 10 Cl 10 , LiPF 6 , LiCF 3 SO 3 , LiCF 3 CO 2 , LiAsF 6, LiSbF 6, LiAlCl 4, CH 3 SO 3 Li, CF 3 SO 3 Li, (CF 3 SO 2) 2 NLi, chloroborane lithium, lower aliphatic carboxylic acid lithium, lithium tetraphenyl borate and imide have.
또한, 비수계 전해액에는 충방전 특성, 난연성 등의 개선을 목적으로, 예를 들어, 피리딘, 트리에틸포스파이트, 트리에탄올아민, 환상 에테르, 에틸렌 디아민, n-글라임(glyme), 헥사 인산 트리 아미드, 니트로벤젠 유도체, 유황, 퀴논 이민 염료, N-치환 옥사졸리디논, N,N-치환 이미다졸리딘, 에틸렌 글리콜 디알킬 에테르, 암모늄염, 피롤, 2-메톡시 에탄올, 삼염화 알루미늄 등이 첨가될 수도 있다. 경우에 따라서는, 불연성을 부여하기 위하여, 사염화탄소, 삼불화에틸렌 등의 할로겐 함유 용매를 더 포함시킬 수도 있고, 고온 보존 특성을 향상시키기 위하여 이산화탄산 가스를 더 포함시킬 수도 있다.In addition, for the purpose of improving charge / discharge characteristics, flame retardancy, etc., the non-aqueous electrolyte solution includes, for example, pyridine, triethyl phosphite, triethanolamine, cyclic ether, ethylene diamine, n-glyme, and hexaphosphate triamide. Nitrobenzene derivatives, sulfur, quinone imine dyes, N-substituted oxazolidinones, N, N-substituted imidazolidines, ethylene glycol dialkyl ethers, ammonium salts, pyrroles, 2-methoxy ethanol, aluminum trichloride, etc. It may be. In some cases, in order to impart nonflammability, halogen-containing solvents such as carbon tetrachloride and ethylene trifluoride may be further included, and carbon dioxide gas may be further included to improve high temperature storage characteristics.
이상 본 발명의 실시예에 따른 도면을 참조하여 설명하였지만, 본 발명이 속한 분야에서 통상의 지식을 가진 자라면 상기 내용을 바탕으로 본 발명의 범주 내에서 다양한 응용 및 변형을 행하는 것이 가능할 것이다.Although described with reference to the drawings according to an embodiment of the present invention, those of ordinary skill in the art will be able to perform various applications and modifications within the scope of the present invention based on the above contents.
Claims (15)
- 분리막 시트 상에 배열되어 있는 복수의 단위셀들을 분리막 시트와 함께 와인딩(winding)하여 전극조립체를 제조하는 장치로서, An apparatus for manufacturing an electrode assembly by winding a plurality of unit cells arranged on a separator sheet together with a separator sheet,복수의 단위셀들이 배열된 분리막 시트를 하기 와인더(winder) 및 절단기 방향으로 도입하는 컨베이어(conveyor);A conveyor for introducing a separator sheet in which a plurality of unit cells are arranged in the direction of a winder and a cutter;상기 컨베이어로부터 이격되어 위치하고, 상기 단위셀들 중에서 분리막 시트의 주행 방향으로 최선단에 위치하는 제 1 단위셀이 하기 와인더에 위치한 상태에서, 상기 제 1 단위셀로부터 주행방향으로 소정 거리에 이격되어 있는 분리막 시트 를 절단하는 절단기;It is spaced apart from the conveyor, and the first unit cell located at the top of the unit cell in the running direction of the separator sheet is located in the following winder, spaced apart from the first unit cell at a predetermined distance in the traveling direction. A cutter for cutting the separator sheet;상기 절단기의 하부에 위치하고, 상기 절단된 분리막 시트의 단부가 지면으로부터 높이 방향으로 절곡될 수 있도록, 분리막 시트의 단부에 에어를 분사하는 하부 에어 블로잉 유닛(lower air blowing unit);A lower air blowing unit positioned below the cutter and configured to inject air to an end of the separator sheet so that an end of the cut separator sheet may be bent in a height direction from the ground;상기 컨베이어와 절단기 사이에 위치하고, 상기 분리막 시트의 단부가 절곡된 상태에서, 상기 제 1 단위셀의 상면이 지면으로 향하도록 반시계 방향으로 제 1 단위셀을 1차 와인딩하고, 소정의 시간 동안 작동 대기한 후에, 상기 제 1 단위셀을 반복적으로 2차 와인딩하여 복수의 단위셀들을 적층하는 와인더(winder); 및Located between the conveyor and the cutter, with the end of the separator sheet bent, the first unit cell is first wound in a counterclockwise direction so that the upper surface of the first unit cell faces the ground, and is operated for a predetermined time. After waiting, a winder (winder) for stacking a plurality of unit cells by repeatedly winding the first unit cell; And상기 제 1 단위셀이 1차 와인딩 된 상태에서, 상기 분리막 시트의 단부가 제 1 단위셀의 지면으로 향하는 하면 방향으로 절곡될 수 있도록, 분리막 시트의 단부에 에어를 분사하는 상부 에어 블로잉 유닛(upper air blowing unit);The upper air blowing unit (upper) for injecting air to the end of the separator sheet so that the end of the separator sheet can be bent in the lower direction toward the ground of the first unit cell in the first unit cell is the primary winding air blowing unit);을 포함하는 것을 특징으로 하는 전극조립체 제조 장치.Electrode assembly manufacturing apparatus comprising a.
- 제 1 항에 있어서, 상기 전극조립체는 스택/폴딩형 전극조립체인 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus of claim 1, wherein the electrode assembly is a stack / foldable electrode assembly.
- 제 2 항에 있어서, 상기 단위셀은 양극/분리막/음극 구조의 풀셀(full cell)인 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus of claim 2, wherein the unit cell is a full cell of a cathode / separator / cathode structure.
- 제 2 항에 있어서, 상기 단위셀은, 양극/분리막/음극/분리막/양극 구조, 또는 음극/분리막/양극/분리막/음극 구조의 바이셀(bi cell)인 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus according to claim 2, wherein the unit cell is a bicell having an anode / separator / cathode / separator / anode structure, or a cathode / separator / anode / separator / cathode structure.
- 제 1 항에 있어서, 상기 분리막 시트는 제 1 단위셀로부터 주행방향으로 10 mm 내지 25 mm의 이격 거리에서 절단되는 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus of claim 1, wherein the separator sheet is cut at a distance of 10 mm to 25 mm in a traveling direction from the first unit cell.
- 제 1 항에 있어서, 상기 와인더는,The method of claim 1, wherein the winder,상기 제 1 단위셀의 양 측단부를 잡아 고정하는 그립퍼(gripper); 및A gripper for holding and fixing both side ends of the first unit cell; And상기 그립퍼에 의해 제 1 단위셀을 와인딩하는 회전부;A rotating part winding the first unit cell by the gripper;로 이루어져 있는 것을 특징으로 하는 전극조립체 제조 장치.Electrode assembly manufacturing apparatus, characterized in that consisting of.
- 제 1 항에 있어서, 상기 와인더는 제 1 단위셀을 160도 내지 180도의 크기 범위로 1차 와인딩 하는 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus of claim 1, wherein the winder first winds the first unit cell in a size range of 160 degrees to 180 degrees.
- 제 1 항에 있어서, 상기 와인더는 1차 와인딩 후에 0.2초 내지 1.0초의 시간 동안 작동 대기하는 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus of claim 1, wherein the winder waits for an operation of 0.2 seconds to 1.0 seconds after the primary winding.
- 제 1 항에 있어서, 상기 상부 에어 블로잉 유닛은,The method of claim 1, wherein the upper air blowing unit,상기 분리막 시트에 에어를 분사하는 노즐;A nozzle for injecting air into the separator sheet;상기 노즐이 결합되어 있고 에어 분사량을 조절하는 실린더;A cylinder to which the nozzle is coupled to adjust an air injection amount;상기 실린더와 결합되어 실린더를 지지하는 실린더 지지대; 및A cylinder support coupled to the cylinder to support the cylinder; And상기 실린더의 상부에 결합되어 있고 상기 노즐과 분리 막 시트와의 위치를 감지하여, 에어 블로잉 유닛의 위치를 조정하는 센서부;A sensor unit coupled to an upper portion of the cylinder and detecting a position of the nozzle and the separation membrane sheet to adjust a position of an air blowing unit;를 포함하고 있는 것을 특징으로 하는 전극조립체 제조 장치.Electrode assembly manufacturing apparatus comprising a.
- 제 9 항에 있어서, 상기 노즐과 분리막 시트 사이의 이격 거리는 20 mm 내지 45 mm인 것을 특징으로 하는 전극조립체 제조 장치.10. The apparatus of claim 9, wherein the separation distance between the nozzle and the separator sheet is 20 mm to 45 mm.
- 제 9 항에 있어서, 상기 노즐의 단부로부터 연장된 가상의 직선과 상기 분리막 시트의 단부로부터 연장된 가상의 직선이 이루는 각도는 20도 내지 45도인 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus of claim 9, wherein an angle formed by the virtual straight line extending from the end of the nozzle and the virtual straight line extending from the end of the separator sheet is 20 degrees to 45 degrees.
- 제 1 항에 있어서, 상기 하부 에어 블로잉 유닛은 분리막 시트에 0.2 내지 0.5 MPa의 공기압력으로 분리막 시트(200)의 와인딩 각도가 90도 까지 상승하도록 분사하고, 상기 상부 에어 블로잉 유닛은 분리막 시트에 0.10초 내지 0.35초의 시간 동안 및 0.1Mpa 내지 0.5Mpa의 분사압력으로 에어를 하향 분사하는 것을 특징으로 하는 전극조립체 제조 장치.The air blowing unit of claim 1, wherein the lower air blowing unit is sprayed to the separator sheet at an air pressure of 0.2 to 0.5 MPa such that the winding angle of the separator sheet 200 rises to 90 degrees, and the upper air blowing unit is 0.10 to the separator sheet. Electrode assembly manufacturing apparatus characterized in that for injecting the air downward for a time of seconds to 0.35 seconds and the injection pressure of 0.1Mpa to 0.5Mpa.
- 제 1 항에 있어서, 상기 제 1 단위셀은 제 2 단위셀로부터 하나의 단위셀의 폭의 크기만큼 이격된 상태로 분리막 시트 상에 배열되어 있는 것을 특징으로 하는 전극조립체 제조 장치.The electrode assembly manufacturing apparatus according to claim 1, wherein the first unit cell is arranged on the separator sheet in a state spaced apart from the second unit cell by the width of one unit cell.
- 제 1 항에 따른 전극조립체 제조 장치를 사용하여 제조되는 것을 특징으로 하는 전극조립체.An electrode assembly, which is manufactured using the electrode assembly manufacturing apparatus according to claim 1.
- 제 14 항에 따른 전극조립체를 전해액과 함께 전지케이스에 내장하고 있는 것을 특징으로 하는 전지셀.A battery cell comprising the electrode assembly according to claim 14 together with an electrolyte in a battery case.
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EP17843855.2A EP3370292B1 (en) | 2016-08-26 | 2017-08-10 | Device for manufacturing electrode assembly including air blowing unit |
PL17843855T PL3370292T3 (en) | 2016-08-26 | 2017-08-10 | Device for manufacturing electrode assembly including air blowing unit |
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