WO2018036431A1 - Modified nanocomposite silicone rubber seal ring and preparation thereof - Google Patents

Modified nanocomposite silicone rubber seal ring and preparation thereof Download PDF

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WO2018036431A1
WO2018036431A1 PCT/CN2017/098074 CN2017098074W WO2018036431A1 WO 2018036431 A1 WO2018036431 A1 WO 2018036431A1 CN 2017098074 W CN2017098074 W CN 2017098074W WO 2018036431 A1 WO2018036431 A1 WO 2018036431A1
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modified
parts
graphene
sealing ring
raw rubber
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Chinese (zh)
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段曦东
李晓丰
毛志浩
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广东纳路纳米科技有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • C08K5/5419Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • C08L83/06Polysiloxanes containing silicon bound to oxygen-containing groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group

Definitions

  • the invention relates to the technical field of sealing rings, in particular to a modified nano composite silicone sealing ring and a preparation thereof.
  • the silicone sealing ring As a key connector between the sealing member and the component, the silicone sealing ring is widely used in aerospace, medical, automotive, household appliances and the like because of its excellent heat resistance, low temperature elasticity and oxidation resistance.
  • the silicone sealing ring itself has high water vapor and gas permeability, which makes the sealing performance lower, and decays aging over time during use, silicone rubber Gradually losing the elasticity, the mechanical properties of the silicone sealing ring are reduced, and the reduction of the airtightness is further amplified, resulting in undesirable phenomena such as air leakage, water leakage, oil leakage, etc., which affects its application as a sealing material.
  • the present invention adopts the following technical solutions:
  • the modified nano composite silicone sealing ring of the invention comprises: a raw rubber mixing compound and a vulcanizing agent in a weight ratio of 100: 0.5-10;
  • the raw rubber compounding compound comprises: 70-100 parts of methyl vinyl silicone rubber, 1-20 parts of plasticizer, 0.01-10 parts of modified nano additive, 10 to 50 parts of reinforcing filler, 0.5 to 5 parts of coupling agent;
  • the modified nano additive is one of modified white graphene, modified graphene, and graphene oxide.
  • the raw rubber compounding compound comprises: 80-100 parts of methyl vinyl silicone rubber, 1-15 parts of plasticizer, 0.05-5 parts of nano-modifying additive, 15-40 parts by weight. Reinforcing filler, 0.5 ⁇ 3 parts coupling agent.
  • the methyl vinyl silicone rubber has a vinyl mole percentage of 0.12%, 0.25% or 0.56%.
  • the methyl vinyl silicone rubber has a vinyl mole percentage of 0.25% in consideration of the plasticity and mechanical properties of the raw rubber.
  • the modified white graphene is treated with 5 to 10 layers of white graphene via a long-chain Lewis base, a long-chain Lewis acid, a sulfonate, a quaternary amine or a nonionic surfactant to increase white graphite.
  • the affinity of the alkene to the substrate; the modified white graphene is 5 to 10 layers of graphene treated with polyvinylpyrrolidone (PVP) or sodium dodecylbenzenesulfonate (SDBS) surfactant to increase the graphene pair The affinity of the matrix.
  • PVP polyvinylpyrrolidone
  • SDBS sodium dodecylbenzenesulfonate
  • the long-chain Lewis base is oleylamine or the like; the long-chain Lewis acid is long-chain borane or the like; the sulfonate is sodium dodecylbenzenesulfonate or the like; and the quaternary amine is bromine
  • the cetylpyridine or the like; the nonionic surfactant is a polyethylene oxide alkyl alcohol amide or the like.
  • the plasticizer is selected from the group consisting of dimethicone, hydroxypolydimethylsiloxane, and vinyltrimethoxysilane;
  • the reinforcing filler is one of fumed silica, silicon micropowder, and carbon black;
  • the coupling agent is one of a silane coupling agent KH-550, a silane coupling agent KH-570, and n-butyl titanate;
  • the vulcanizing agent is one of benzoyl peroxide, di-tert-butyl peroxide, and dicumyl peroxide.
  • the preparation method of the modified nano composite silicone sealing ring of the invention comprises:
  • Step 2 Raw rubber mixing: According to the parts by weight, the methyl vinyl silicone rubber, the plasticizer, the coupling agent, the modified nano additive and the reinforcing filler are respectively mixed, and after being mixed for several times by the internal mixer, the double is used. Extrusion by a screw extruder to obtain a raw rubber compound;
  • Step 3) Vulcanization molding: Weigh the raw rubber compound and vulcanizing agent in step 2) according to the proportion, mix and disperse uniformly in the internal mixer, and then put it into the mold and vulcanize it by hot press molding to obtain modification. Nano composite silicone sealing ring.
  • the raw rubber mixing process in the step 2) is that the components are kneaded in an internal mixer at a temperature of 40 to 120 ° C for 5 to 60 minutes, and then subjected to a twin screw extruder at a temperature of 80. Extrusion at -250 ° C to obtain a raw rubber compound.
  • the control temperature is 100 to 250 ° C
  • the pressure is 1 to 20 Mpa
  • the vulcanization molding time is 10 to 90 min.
  • Silica gel seals exist in high temperature and harsh environments for a long time, and the side chain methyl groups are easily oxidized to form crosslinks, which leads to hardening of the materials; the use of surfactant-treated white graphene, graphene and oxidation of the surface containing more active groups Graphene can achieve good wettability with the matrix when added in a small amount, increase the toughness to enhance the effect, and improve the mechanical strength of the silicone sealing ring.
  • the invention selects a material obtained by modifying 5 to 10 layers of white graphene, graphene or graphene oxide nano powder, wherein the atomic layer can effectively isolate gas atom molecules, and the gas molecules only pass through the silicone rubber.
  • the modified white graphene, modified graphene, and modified graphene oxide atomic layer are less than ten layers, the layer arrangement Compact, uniform, and a large number of barrier sheets, the gas bypasses the silicone rubber, the path becomes longer, and a small amount of addition can well block the passage of gas, increasing the airtightness of the nanocomposite silicone sealing ring.
  • the invention improves the water vapor, gas permeability deterioration and mechanical property degradation caused by aging of the silicone sealing ring during long-term use, greatly prolongs the service life of the sealing material, and has high application value.
  • Step 1) Modification of the nano additive 5 to 10 layers of white graphene are selected by soaking for 12 hours with 0.1% aqueous oleylamine solution, and the modified white graphene additive is obtained by centrifugation and vacuum drying;
  • Step 2 Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, 0.1 parts of modified white graphene additive prepared in step 1) and 30 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 90 ° C, the mixing time is 50 min; The extruder is extruded at a temperature of 120 ° C to obtain a raw rubber compound;
  • Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 3 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system.
  • the modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 150 ° C, a pressure of 18 MPa, and a time of 40 min.
  • Step 1) Modification of the nano additive 5 to 10 layers of white graphene are selected by soaking for 12 hours with 0.1% aqueous oleylamine solution, and the modified white graphene additive is obtained by centrifugation and vacuum drying;
  • Step 2 Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed in parts by weight. KH-570, 0.5 parts of modified white graphene additive prepared in step 1) and 20 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 60 ° C, the mixing time is 20 min; The screw extruder is extruded at a temperature of 180 ° C to obtain a raw rubber compound;
  • Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 1.5 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system.
  • the modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min.
  • Step 1) modification of the nano additive using 5 to 10 layers of graphene dispersed in a concentration of 0.3 mg / ml polyvinylpyrrolidone aqueous solution for 10 hours, after centrifugation, vacuum drying to obtain a modified graphene additive;
  • Step 2 Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, 0.1 parts of modified graphene additive prepared in step 1) and 30 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 90 ° C, the mixing time is 50 min; The machine is extruded at a temperature of 120 ° C to obtain a raw rubber compound;
  • Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 3 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system.
  • the modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 150 ° C, a pressure of 18 MPa, and a time of 40 min.
  • Step 1) modification of the nano additive using 5 to 10 layers of graphene dispersed in a concentration of 0.3 mg / ml polyvinylpyrrolidone aqueous solution for 10 hours, after centrifugation, vacuum drying to obtain a modified graphene additive;
  • Step 2 Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed in parts by weight. KH-570, 0.6 parts of modified graphene additive prepared in step 1) and 20 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 60 ° C, the mixing time is 20 min; Extrusion at a temperature of 180 ° C to obtain a raw rubber compound;
  • Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound prepared in the step 2) and 1.5 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system.
  • the modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min.
  • Step 1) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, 0.1 part of graphene oxide additive and 30 parts of carbon black, which are sequentially added to the mixer for mixing, the mixing temperature is 90 ° C, the mixing time is 50 min, and the temperature of the twin-screw extruder is 120 ° C. Extrusion to obtain a raw rubber compound;
  • Step 2 Silica gel vulcanization molding: 100 parts by weight of the raw rubber mixing compound prepared in the step 2) and 3 parts of di-tert-butyl peroxide are separately weighed, mixed and dispersed at room temperature by an internal mixer, and then placed.
  • the modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization at a temperature of 150 ° C, a pressure of 18 MPa and a time of 40 min in a special mold.
  • Step 1) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed by weight. KH-570, 0.4 parts of graphene oxide additive and 20 parts of carbon black, which are sequentially added to the mixer for mixing, the mixing temperature is 60 ° C, the mixing time is 20 min, and the temperature of the twin-screw extruder is 180 ° C. Extrusion to obtain a raw rubber compound;
  • Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 1.5 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system.
  • the modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min.
  • Step 1) Raw rubber mixing: 100 parts of methyl vinyl silicone rubber having a vinyl mole fraction of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, and 30 parts of fumed silica, which are sequentially added to an internal mixer for kneading, the kneading temperature is 90 ° C, the kneading time is 50 min; and the twin-screw extruder is extruded at a temperature of 120 ° C. Obtaining the compound after mixing;
  • Step 2) vulcanization molding: 100 parts by weight of the compounded compound obtained in the step 2) and 3 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special mold.
  • the medium-temperature thermoforming machine is hot-pressed and vulcanized at a temperature of 150 ° C, a pressure of 18 MPa, and a time of 40 min to obtain a composite silicone sealing ring.
  • Step 1) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed by weight. KH-570, and 20 parts of carbon black, which are sequentially added to the mixer for mixing, the mixing temperature is 60 ° C, the mixing time is 20 min; and the twin-screw extruder is extruded at 180 ° C to obtain a mixture. Refining rubber compound;
  • Step 2) vulcanization molding: 100 parts by weight of the compounded mixture obtained in step 2) And 1.5 parts of di-tert-butyl peroxide, mixed and dispersed uniformly at room temperature by an internal mixer, and then placed in a special mold to obtain a modified nanocomposite by hot pressing vulcanization at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min. Silicone sealing ring.
  • Table 1 shows the performance parameters of each example:
  • the modified nano-composite silicone sealing ring of the invention can significantly reduce the permeability of the composite silicone sealing ring to gas and water vapor and effectively improve the mechanical strength, and greatly prolong the service life of the sealing material, which is high. Value.

Abstract

Provided is a modified nanocomposite silicone rubber seal ring, comprising: raw rubber mixing rubber material and vulcanizing agent with weight ratio of 100: 0.5 to 10. The raw rubber mixing rubber material comprises the following parts by weight: 70 to 100 parts of methyl vinyl silicone rubber, 1 to 20 parts of plasticizer, 0.01 to 10 parts of modified nano additive, 10 to 50 parts of reinforcing filler and 0.5 to 5 parts of coupling agent. The modified nano additive is one of modified white graphene, modified graphene and graphene oxide. The composite silicone rubber seal ring is added with a small amount of nano-modified particles, which is helpful in increasing sealing performance and mechanical strength, while not affecting other properties. The modified nanocomposite silicone rubber seal ring effectively solves the problems that water vapor and gas permeability of the silicone seal ring is degraded and mechanical properties thereof is reduced due to the aging in the course of a long time using, thereby greatly extending the service life of the sealing material.

Description

[根据细则37.2由ISA制定的发明名称] 改性纳米复合硅胶密封圈及其制备[Name of invention established by ISA according to Rule 37.2] Modified nanocomposite silicone sealing ring and preparation thereof 技术领域Technical field
本发明涉及密封圈技术领域,具体涉及一种改性纳米复合硅胶密封圈及其制备。The invention relates to the technical field of sealing rings, in particular to a modified nano composite silicone sealing ring and a preparation thereof.
背景技术Background technique
硅胶密封圈作为密封部件与部件间的关键连接件,因具有优异的耐热性、低温弹性和耐氧化性被广泛应用于航空航天、医疗、汽车、家用电器等领域中。相比于聚硫橡胶、氟橡胶等密封圈,硅胶密封圈本身又具有很高的水汽、气体透过性,使得密封性能降低,而且在使用过程中随着时间的推移而衰减老化,硅橡胶逐渐失去弹性,降低了硅胶密封圈的机械性能,同时其气密性的降低得到进一步的放大,导致漏气、漏水、漏油等不良现象,影响了其作为密封材料的应用。As a key connector between the sealing member and the component, the silicone sealing ring is widely used in aerospace, medical, automotive, household appliances and the like because of its excellent heat resistance, low temperature elasticity and oxidation resistance. Compared with sealing rings such as polysulfide rubber and fluororubber, the silicone sealing ring itself has high water vapor and gas permeability, which makes the sealing performance lower, and decays aging over time during use, silicone rubber Gradually losing the elasticity, the mechanical properties of the silicone sealing ring are reduced, and the reduction of the airtightness is further amplified, resulting in undesirable phenomena such as air leakage, water leakage, oil leakage, etc., which affects its application as a sealing material.
发明内容Summary of the invention
有鉴于此,有必要针对上述问题,提供一种简单有效的改性纳米复合硅胶密封圈及其制备。In view of this, it is necessary to provide a simple and effective modified nanocomposite silicone sealing ring and its preparation for the above problems.
为实现上述目的,本发明采取以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明的改性纳米复合硅胶密封圈,包括:重量比为100:0.5~10的生胶混炼胶料和硫化剂;The modified nano composite silicone sealing ring of the invention comprises: a raw rubber mixing compound and a vulcanizing agent in a weight ratio of 100: 0.5-10;
所述生胶混炼胶料包括重量份数为:70~100份甲基乙烯基硅橡胶,1-20份增塑剂,0.01~10份改性纳米添加剂,10~50份补强填料,0.5~5份偶联剂;The raw rubber compounding compound comprises: 70-100 parts of methyl vinyl silicone rubber, 1-20 parts of plasticizer, 0.01-10 parts of modified nano additive, 10 to 50 parts of reinforcing filler, 0.5 to 5 parts of coupling agent;
所述的改性纳米添加剂为改性白石墨烯、改性石墨烯、氧化石墨烯中的一种。 The modified nano additive is one of modified white graphene, modified graphene, and graphene oxide.
作为优选的,所述生胶混炼胶料包括重量份数为:80~100份甲基乙烯基硅橡胶,1-15份增塑剂,0.05~5份纳米改性添加剂,15~40份补强填料,0.5~3份偶联剂。Preferably, the raw rubber compounding compound comprises: 80-100 parts of methyl vinyl silicone rubber, 1-15 parts of plasticizer, 0.05-5 parts of nano-modifying additive, 15-40 parts by weight. Reinforcing filler, 0.5~3 parts coupling agent.
作为优选的,所述甲基乙烯基硅橡胶的乙烯基摩尔百分数为0.12%、0.25%或0.56%。Preferably, the methyl vinyl silicone rubber has a vinyl mole percentage of 0.12%, 0.25% or 0.56%.
综合考虑生胶的塑炼性和机械性能,进一步优选,所述甲基乙烯基硅橡胶的乙烯基摩尔百分数为0.25%。More preferably, the methyl vinyl silicone rubber has a vinyl mole percentage of 0.25% in consideration of the plasticity and mechanical properties of the raw rubber.
作为优选,所述改性白石墨烯为5~10层白石墨烯经长链路易斯碱、长链路易斯酸、磺酸化物、季胺化物或非离子型表面活性剂处理,以此增加白石墨烯对基体的亲和力;所述改性白石墨烯为5~10层石墨烯经过聚乙烯吡咯烷酮(PVP)或十二烷基苯磺酸钠(SDBS)表面活性剂处理,以此增加石墨烯对基体的亲和力。Preferably, the modified white graphene is treated with 5 to 10 layers of white graphene via a long-chain Lewis base, a long-chain Lewis acid, a sulfonate, a quaternary amine or a nonionic surfactant to increase white graphite. The affinity of the alkene to the substrate; the modified white graphene is 5 to 10 layers of graphene treated with polyvinylpyrrolidone (PVP) or sodium dodecylbenzenesulfonate (SDBS) surfactant to increase the graphene pair The affinity of the matrix.
进一步优选,所述长链路易斯碱为油胺等;所述长链路易斯酸为长链硼烷等;所述磺酸化物为十二烷基苯磺酸钠等;所述季胺化物为溴化十六烷基吡啶等;所述非离子型表面活性剂为聚环氧乙烷烷基醇酰胺等。Further preferably, the long-chain Lewis base is oleylamine or the like; the long-chain Lewis acid is long-chain borane or the like; the sulfonate is sodium dodecylbenzenesulfonate or the like; and the quaternary amine is bromine The cetylpyridine or the like; the nonionic surfactant is a polyethylene oxide alkyl alcohol amide or the like.
作为优选的,所述增塑剂选为二甲基硅油、端羟基聚二甲基硅氧烷、乙烯基三甲氧基硅烷中的一种;Preferably, the plasticizer is selected from the group consisting of dimethicone, hydroxypolydimethylsiloxane, and vinyltrimethoxysilane;
所述补强填料为气相二氧化硅、硅微粉、炭黑中的一种;The reinforcing filler is one of fumed silica, silicon micropowder, and carbon black;
所述偶联剂为硅烷偶联剂KH-550、硅烷偶联剂KH-570、钛酸正丁酯中的一种;The coupling agent is one of a silane coupling agent KH-550, a silane coupling agent KH-570, and n-butyl titanate;
所述的硫化剂为过氧化苯甲酰、过氧化二叔丁基、过氧化二异丙苯中的一种。The vulcanizing agent is one of benzoyl peroxide, di-tert-butyl peroxide, and dicumyl peroxide.
本发明改性纳米复合硅胶密封圈的制备方法,包括:The preparation method of the modified nano composite silicone sealing ring of the invention comprises:
步骤1)选择改性白石墨烯、改性石墨烯、氧化石墨烯中的一种作为纳米 添加剂;改性方法:选用5-10层的白石墨烯用质量百分浓度为0.1%的长链路易斯碱、长链路易斯酸、磺酸化物、季胺化物或者非离子型表面活性剂水溶液浸泡24小时,经离心、真空干燥后得改性白石墨烯添加剂;用5~10层的石墨烯分散在浓度为0.3mg/ml聚乙烯吡咯烷酮或十二烷基苯磺酸钠水溶液中超声10小时,经离心、真空烘干后得改性石墨烯添加剂;Step 1) selecting one of modified white graphene, modified graphene, and graphene oxide as nano Additive; modification method: 5-10 layers of white graphene are selected by soaking with long-chain Lewis base, long-chain Lewis acid, sulfonate, quaternary amine or non-ionic surfactant in a concentration of 0.1% by mass. 24 hours, after centrifugation, vacuum drying to obtain modified white graphene additive; 5 to 10 layers of graphene dispersed in a concentration of 0.3mg / ml polyvinylpyrrolidone or sodium dodecylbenzenesulfonate aqueous solution for 10 hours The modified graphene additive is obtained after centrifugation and vacuum drying;
步骤2)生胶混炼:按重量份数分别称甲基乙烯基硅橡胶、增塑剂、偶联剂、改性纳米添加剂和补强填料,经密炼机多次混炼后,用双螺杆挤出机挤出,得到生胶混炼胶料;Step 2) Raw rubber mixing: According to the parts by weight, the methyl vinyl silicone rubber, the plasticizer, the coupling agent, the modified nano additive and the reinforcing filler are respectively mixed, and after being mixed for several times by the internal mixer, the double is used. Extrusion by a screw extruder to obtain a raw rubber compound;
步骤3)硫化成型:按比例分别称量步骤2)中的生胶混炼胶料和硫化剂,经密炼机混合分散均匀后,放入模具中经热压成型机硫化成型,得到改性纳米复合硅胶密封圈。Step 3) Vulcanization molding: Weigh the raw rubber compound and vulcanizing agent in step 2) according to the proportion, mix and disperse uniformly in the internal mixer, and then put it into the mold and vulcanize it by hot press molding to obtain modification. Nano composite silicone sealing ring.
作为优选的,步骤2)所述的生胶混炼过程为各组份在密炼机中,温度为40~120℃、时间5~60min混炼,再经双螺杆挤出机于温度为80~250℃挤出,得到生胶混炼胶料。Preferably, the raw rubber mixing process in the step 2) is that the components are kneaded in an internal mixer at a temperature of 40 to 120 ° C for 5 to 60 minutes, and then subjected to a twin screw extruder at a temperature of 80. Extrusion at -250 ° C to obtain a raw rubber compound.
作为优选的,步骤3)中所述热压成型机硫化成型过程中控制温度为100~250℃、压力1~20Mpa、硫化成型时间10~90min。Preferably, in the vulcanization molding process of the hot press forming machine in the step 3), the control temperature is 100 to 250 ° C, the pressure is 1 to 20 Mpa, and the vulcanization molding time is 10 to 90 min.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
硅胶密封圈长时间存在于高温苛刻环境中,侧链甲基易被氧化形成交联,导致材料硬化;用经表面活性剂处理的白石墨烯、石墨烯以及表面含有较多活性基团的氧化石墨烯,少量添加时即可达到与基体良好的润湿性,增加韧性起到补强效果,提高硅胶密封圈的机械强度。Silica gel seals exist in high temperature and harsh environments for a long time, and the side chain methyl groups are easily oxidized to form crosslinks, which leads to hardening of the materials; the use of surfactant-treated white graphene, graphene and oxidation of the surface containing more active groups Graphene can achieve good wettability with the matrix when added in a small amount, increase the toughness to enhance the effect, and improve the mechanical strength of the silicone sealing ring.
本发明选用5~10层白石墨烯、石墨烯或氧化石墨烯的纳米粉体经改性而得的材料,其原子层能有效隔离气体原子分子,气体分子仅仅在硅橡胶中通行。当改性白石墨烯、改性石墨烯、改性氧化石墨烯原子层少于十层时,片层排列 紧凑、均匀,且阻挡片层数目较多,气体在硅橡胶中绕行,路径变长,少量添加就能很好的阻挡气体通过,增加了纳米复合硅胶密封圈的气密性。The invention selects a material obtained by modifying 5 to 10 layers of white graphene, graphene or graphene oxide nano powder, wherein the atomic layer can effectively isolate gas atom molecules, and the gas molecules only pass through the silicone rubber. When the modified white graphene, modified graphene, and modified graphene oxide atomic layer are less than ten layers, the layer arrangement Compact, uniform, and a large number of barrier sheets, the gas bypasses the silicone rubber, the path becomes longer, and a small amount of addition can well block the passage of gas, increasing the airtightness of the nanocomposite silicone sealing ring.
本发明改善了硅胶密封圈在长时间使用过程中出现老化导致的水蒸汽、气体透过性变差和机械性能的降低,大大延长了密封材料使用寿命,具有很高的应用价值。The invention improves the water vapor, gas permeability deterioration and mechanical property degradation caused by aging of the silicone sealing ring during long-term use, greatly prolongs the service life of the sealing material, and has high application value.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明的技术方案作进一步清楚、完整地描述。需要说明的是,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objects, the technical solutions and the advantages of the present invention more clearly, the technical solutions of the present invention will be further clearly and completely described below in conjunction with the embodiments of the present invention. It should be noted that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
实施例1Example 1
步骤1)纳米添加剂的改性:选用5~10层的白石墨烯用0.1%油胺水溶液浸泡24小时,经离心、真空干燥后得到改性白石墨烯添加剂;Step 1) Modification of the nano additive: 5 to 10 layers of white graphene are selected by soaking for 12 hours with 0.1% aqueous oleylamine solution, and the modified white graphene additive is obtained by centrifugation and vacuum drying;
步骤2)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、15份端羟基聚二甲基硅氧烷、3份硅烷偶联剂KH-570、步骤1)制备的0.1份改性白石墨烯添加剂和30份炭黑,依次加入到密炼机中混炼,混炼温度为90℃,混炼时间为50min;再经过双螺杆挤出机在温度为120℃下挤出,得到生胶混炼胶料;Step 2) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, 0.1 parts of modified white graphene additive prepared in step 1) and 30 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 90 ° C, the mixing time is 50 min; The extruder is extruded at a temperature of 120 ° C to obtain a raw rubber compound;
步骤3)硫化成型:按重量份数分别称取100份步骤2)得到的生胶混炼胶料和3份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机在温度150℃、压力18Mpa、时间40min下热压硫化得到改性纳米复合硅胶密封圈。Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 3 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system. The modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 150 ° C, a pressure of 18 MPa, and a time of 40 min.
实施例2 Example 2
步骤1)纳米添加剂的改性:选用5~10层的白石墨烯用0.1%油胺水溶液浸泡24小时,经离心、真空干燥后得到改性白石墨烯添加剂;Step 1) Modification of the nano additive: 5 to 10 layers of white graphene are selected by soaking for 12 hours with 0.1% aqueous oleylamine solution, and the modified white graphene additive is obtained by centrifugation and vacuum drying;
步骤2)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、8份端羟基聚二甲基硅氧烷、1份硅烷偶联剂KH-570、步骤1)制备的0.5份改性白石墨烯添加剂和20份炭黑,依次加入到密炼机中混炼,混炼温度为60℃,混炼时间为20min;,再经过双螺杆挤出机在温度为180℃下挤出,得到生胶混炼胶料;Step 2) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed in parts by weight. KH-570, 0.5 parts of modified white graphene additive prepared in step 1) and 20 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 60 ° C, the mixing time is 20 min; The screw extruder is extruded at a temperature of 180 ° C to obtain a raw rubber compound;
步骤3)硫化成型:按重量份数分别称取100份步骤2)得到的生胶混炼胶料和1.5份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机在温度180℃、压力12Mpa、时间20min下热压硫化得到改性纳米复合硅胶密封圈。Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 1.5 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system. The modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min.
实施例3Example 3
步骤1)纳米添加剂的改性:用5~10层的石墨烯分散在浓度为0.3mg/ml聚乙烯吡咯烷酮水溶液中超声10小时,经离心、真空烘干后得改性石墨烯添加剂;Step 1) modification of the nano additive: using 5 to 10 layers of graphene dispersed in a concentration of 0.3 mg / ml polyvinylpyrrolidone aqueous solution for 10 hours, after centrifugation, vacuum drying to obtain a modified graphene additive;
步骤2)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、15份端羟基聚二甲基硅氧烷、3份硅烷偶联剂KH-570、步骤1)制备的0.1份改性石墨烯添加剂和30份炭黑,依次加入到密炼机中混炼,混炼温度为90℃,混炼时间为50min;再经过双螺杆挤出机在温度为120℃下挤出,得到生胶混炼胶料;Step 2) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, 0.1 parts of modified graphene additive prepared in step 1) and 30 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 90 ° C, the mixing time is 50 min; The machine is extruded at a temperature of 120 ° C to obtain a raw rubber compound;
步骤3)硫化成型:按重量份数分别称取100份步骤2)得到的生胶混炼胶料和3份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机温度在150℃、压力18Mpa、时间40min下热压硫化得到改性纳米复合硅胶密封圈。 Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 3 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system. The modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 150 ° C, a pressure of 18 MPa, and a time of 40 min.
实施例4Example 4
步骤1)纳米添加剂的改性:用5~10层的石墨烯分散在浓度为0.3mg/ml聚乙烯吡咯烷酮水溶液中超声10小时,经离心、真空烘干后得改性石墨烯添加剂;Step 1) modification of the nano additive: using 5 to 10 layers of graphene dispersed in a concentration of 0.3 mg / ml polyvinylpyrrolidone aqueous solution for 10 hours, after centrifugation, vacuum drying to obtain a modified graphene additive;
步骤2)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、8份端羟基聚二甲基硅氧烷、1份硅烷偶联剂KH-570、步骤1)制备的0.6份改性石墨烯添加剂和20份炭黑,依次加入到密炼机中混炼,混炼温度为60℃,混炼时间为20min;再经过双螺杆挤出机温度为180℃下挤出,得到生胶混炼胶料;Step 2) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed in parts by weight. KH-570, 0.6 parts of modified graphene additive prepared in step 1) and 20 parts of carbon black, which are sequentially added to an internal mixer for kneading, the mixing temperature is 60 ° C, the mixing time is 20 min; Extrusion at a temperature of 180 ° C to obtain a raw rubber compound;
步骤3)硫化成型:按重量份数分别称取100份步骤2)制备的生胶混炼胶料和1.5份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机在温度180℃、压力12Mpa、时间20min下热压硫化得到改性纳米复合硅胶密封圈。Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound prepared in the step 2) and 1.5 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system. The modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min.
实施例5Example 5
步骤1)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、15份端羟基聚二甲基硅氧烷、3份硅烷偶联剂KH-570、0.1份氧化石墨烯添加剂和30份炭黑,依次加入到密炼机中混炼,混炼温度为90℃,混炼时间为50min;再经过双螺杆挤出机温度为120℃下挤出,得到生胶混炼胶料;Step 1) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, 0.1 part of graphene oxide additive and 30 parts of carbon black, which are sequentially added to the mixer for mixing, the mixing temperature is 90 ° C, the mixing time is 50 min, and the temperature of the twin-screw extruder is 120 ° C. Extrusion to obtain a raw rubber compound;
步骤2)硅胶硫化成型:按重量份数分别称取100份步骤2)制备的生胶混炼胶料和3份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机在温度150℃、压力18Mpa、时间40min下热压硫化得到改性纳米复合硅胶密封圈。Step 2) Silica gel vulcanization molding: 100 parts by weight of the raw rubber mixing compound prepared in the step 2) and 3 parts of di-tert-butyl peroxide are separately weighed, mixed and dispersed at room temperature by an internal mixer, and then placed. The modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization at a temperature of 150 ° C, a pressure of 18 MPa and a time of 40 min in a special mold.
实施例6 Example 6
步骤1)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、8份端羟基聚二甲基硅氧烷、1份硅烷偶联剂KH-570、0.4份氧化石墨烯添加剂和20份炭黑,依次加入到密炼机中混炼,混炼温度为60℃,混炼时间为20min;再经过双螺杆挤出机温度为180℃下挤出,得到生胶混炼胶料;Step 1) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed by weight. KH-570, 0.4 parts of graphene oxide additive and 20 parts of carbon black, which are sequentially added to the mixer for mixing, the mixing temperature is 60 ° C, the mixing time is 20 min, and the temperature of the twin-screw extruder is 180 ° C. Extrusion to obtain a raw rubber compound;
步骤3)硫化成型:按重量份数分别称取100份步骤2)得到的生胶混炼胶料和1.5份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机在温度180℃、压力12Mpa、时间20min下热压硫化得到改性纳米复合硅胶密封圈。Step 3) vulcanization molding: 100 parts by weight of the raw rubber mixing compound obtained in the step 2) and 1.5 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special system. The modified nanocomposite silicone sealing ring was obtained by hot pressing vulcanization in a mold at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min.
对比实施例1Comparative Example 1
步骤1)生胶混炼:按重量份数分别称取100份乙烯基摩尔分数为0.25%的甲基乙烯基硅橡胶、15份端羟基聚二甲基硅氧烷、3份硅烷偶联剂KH-570、和30份气相二氧化硅,依次加入到密炼机中混炼,混炼温度为90℃,混炼时间为50min;再经过双螺杆挤出机温度为120℃下挤出,得到混炼后胶料;Step 1) Raw rubber mixing: 100 parts of methyl vinyl silicone rubber having a vinyl mole fraction of 0.25%, 15 parts of hydroxyl terminated polydimethylsiloxane, and 3 parts of a silane coupling agent are weighed by weight. KH-570, and 30 parts of fumed silica, which are sequentially added to an internal mixer for kneading, the kneading temperature is 90 ° C, the kneading time is 50 min; and the twin-screw extruder is extruded at a temperature of 120 ° C. Obtaining the compound after mixing;
步骤2)硫化成型:按重量份数分别称取100份步骤2)得到的混炼后胶料和3份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机在温度150℃、压力18Mpa、时间40min下热压硫化得到复合硅胶密封圈。Step 2) vulcanization molding: 100 parts by weight of the compounded compound obtained in the step 2) and 3 parts of di-tert-butyl peroxide are respectively weighed, mixed and dispersed at room temperature by an internal mixer, and then placed in a special mold. The medium-temperature thermoforming machine is hot-pressed and vulcanized at a temperature of 150 ° C, a pressure of 18 MPa, and a time of 40 min to obtain a composite silicone sealing ring.
对比实施例2Comparative Example 2
步骤1)生胶混炼:按重量份数分别称取100份乙烯基摩尔百分数为0.25%的甲基乙烯基硅橡胶、8份端羟基聚二甲基硅氧烷、1份硅烷偶联剂KH-570、和20份炭黑,依次加入到密炼机中混炼,混炼温度为60℃,混炼时间为20min;再经过双螺杆挤出机温度为180℃下挤出,得到混炼后胶料;Step 1) Raw rubber mixing: 100 parts by weight of methyl vinyl silicone rubber having a molar percentage of 0.25%, 8 parts of hydroxyl terminated polydimethylsiloxane, and 1 part of a silane coupling agent are weighed by weight. KH-570, and 20 parts of carbon black, which are sequentially added to the mixer for mixing, the mixing temperature is 60 ° C, the mixing time is 20 min; and the twin-screw extruder is extruded at 180 ° C to obtain a mixture. Refining rubber compound;
步骤2)硫化成型:按重量份数分别称取100份步骤2)得到的混炼后胶料 和1.5份过氧化二叔丁基,经密炼机常温混合分散均匀后,再放入特制模具中经热压成型机温度在180℃、压力12Mpa、时间20min下热压硫化得到改性纳米复合硅胶密封圈。Step 2) vulcanization molding: 100 parts by weight of the compounded mixture obtained in step 2) And 1.5 parts of di-tert-butyl peroxide, mixed and dispersed uniformly at room temperature by an internal mixer, and then placed in a special mold to obtain a modified nanocomposite by hot pressing vulcanization at a temperature of 180 ° C, a pressure of 12 MPa, and a time of 20 min. Silicone sealing ring.
表1中为测定各实施例的各项性能参数:Table 1 shows the performance parameters of each example:
表1上述各实施例中所得产品的各项性能Table 1 The properties of the products obtained in the above various examples
Figure PCTCN2017098074-appb-000001
Figure PCTCN2017098074-appb-000001
从上表可知,本发明的改性纳米复合硅胶密封圈,可以明显降低复合硅胶密封圈对气体和水蒸汽的透过率和有效提高机械强度,大大延长了作为密封材料使用寿命,具有很高应用价值。It can be seen from the above table that the modified nano-composite silicone sealing ring of the invention can significantly reduce the permeability of the composite silicone sealing ring to gas and water vapor and effectively improve the mechanical strength, and greatly prolong the service life of the sealing material, which is high. Value.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种改性纳米复合硅胶密封圈,包括,重量比为100:0.5~10的生胶混炼胶料和硫化剂;A modified nano-composite silicone sealing ring comprises a raw rubber mixing compound and a vulcanizing agent in a weight ratio of 100:0.5-10;
    所述生胶混炼胶料包括重量份数为:70~100份甲基乙烯基硅橡胶,1-20份增塑剂,0.01~10份改性纳米添加剂,10~50份补强填料,0.5~5份偶联剂;The raw rubber compounding compound comprises: 70-100 parts of methyl vinyl silicone rubber, 1-20 parts of plasticizer, 0.01-10 parts of modified nano additive, 10 to 50 parts of reinforcing filler, 0.5 to 5 parts of coupling agent;
    所述的改性纳米添加剂为改性白石墨烯、改性石墨烯、氧化石墨烯中的一种。The modified nano additive is one of modified white graphene, modified graphene, and graphene oxide.
  2. 根据权利要求1所述的改性纳米复合硅胶密封圈,其特征在于,所述生胶混炼胶料包括重量份数为:80~100份甲基乙烯基硅橡胶,1-15份增塑剂,0.05~5份纳米改性添加剂,15~40份补强填料,0.5~3份偶联剂。The modified nanocomposite silicone sealing ring according to claim 1, wherein the raw rubber compounding compound comprises 80 parts by weight to 100 parts by weight of methyl vinyl silicone rubber and 1 to 15 parts plasticized. Agent, 0.05-5 parts nano modification additive, 15-40 parts reinforcing filler, 0.5-3 parts coupling agent.
  3. 根据权利要求1或2所述的改性纳米复合硅胶密封圈,其特征在于,所述甲基乙烯基硅橡胶的乙烯基摩尔百分数为0.12%、0.25%或0.56%。The modified nanocomposite silicone sealing ring according to claim 1 or 2, wherein the methyl vinyl silicone rubber has a vinyl mole percentage of 0.12%, 0.25% or 0.56%.
  4. 根据权利要求3所述的纳米改性硅橡胶制备的复合硅胶密封圈,其特征在于,所述甲基乙烯基硅橡胶的乙烯基摩尔百分数为0.25%。The composite silicone sealing ring prepared by the nano-modified silicone rubber according to claim 3, wherein the methyl vinyl silicone rubber has a vinyl mole percentage of 0.25%.
  5. 根据权利要求1或2所述的改性纳米复合硅胶密封圈,其特征在于,所述改性白石墨烯为5~10层白石墨烯经长链路易斯碱、长链路易斯酸、磺酸化物、季胺化物或非离子型表面活性剂处理;所述改性白石墨烯为5~10层石墨烯经过聚乙烯吡咯烷酮或十二烷基苯磺酸钠表面活性剂处理。The modified nanocomposite silica gel sealing ring according to claim 1 or 2, wherein the modified white graphene is 5 to 10 layers of white graphene via a long-chain Lewis base, a long-chain Lewis acid, and a sulfonate. Treated with a quaternary amine or a nonionic surfactant; the modified white graphene is 5 to 10 layers of graphene treated with polyvinylpyrrolidone or sodium dodecylbenzenesulfonate surfactant.
  6. 根据权利要求5所述的改性纳米复合硅胶密封圈,其特征在于,所述长链路易斯碱为油胺;所述长链路易斯酸为长链硼烷;所述磺酸化物为十二烷基苯磺酸钠;所述季胺化物为溴化十六烷基吡啶;所述非离子型表面活性剂为聚环氧乙烷烷基醇酰胺。The modified nanocomposite silica gel sealing ring according to claim 5, wherein the long-chain Lewis base is oleylamine; the long-chain Lewis acid is long-chain borane; and the sulfonate is dodecane Sodium benzenesulfonate; the quaternary amine is cetylpyridinium bromide; and the nonionic surfactant is a polyethylene oxide alkyl alcohol amide.
  7. 根据权利要求1或2所述的改性纳米复合硅胶密封圈,其特征在于,所 述增塑剂选为二甲基硅油、端羟基聚二甲基硅氧烷、乙烯基三甲氧基硅烷中的一种;The modified nanocomposite silicone sealing ring according to claim 1 or 2, characterized in that The plasticizer is selected from the group consisting of dimethicone, hydroxypolydimethylsiloxane, and vinyltrimethoxysilane;
    所述补强填料为气相二氧化硅、硅微粉、炭黑中的一种;The reinforcing filler is one of fumed silica, silicon micropowder, and carbon black;
    所述偶联剂为硅烷偶联剂KH-550、硅烷偶联剂KH-570、钛酸正丁酯中的一种;The coupling agent is one of a silane coupling agent KH-550, a silane coupling agent KH-570, and n-butyl titanate;
    所述的硫化剂为过氧化苯甲酰、过氧化二叔丁基、过氧化二异丙苯中的一种。The vulcanizing agent is one of benzoyl peroxide, di-tert-butyl peroxide, and dicumyl peroxide.
  8. 一种权利要求1或2所述的改性纳米复合硅胶密封圈的制备方法,其特征在于,包括:A method for preparing a modified nanocomposite silicone sealing ring according to claim 1 or 2, comprising:
    步骤1)选择改性白石墨烯、改性石墨烯、氧化石墨烯中的一种作为纳米添加剂;改性方法:选用5-10层的白石墨烯用质量百分浓度为0.1%的长链路易斯碱、长链路易斯酸、磺酸化物、季胺化物或者非离子型表面活性剂水溶液浸泡24小时,经离心、真空干燥后得改性白石墨烯添加剂;用5~10层的石墨烯分散在浓度为0.3mg/ml聚乙烯吡咯烷酮或十二烷基苯磺酸钠水溶液中超声10小时,经离心、真空烘干后得改性石墨烯添加剂;Step 1) Select one of modified white graphene, modified graphene, and graphene oxide as a nano additive; modification method: select 5-10 layers of white graphene with a long chain of 0.1% by mass concentration Lewis base, long-chain Lewis acid, sulfonate, quaternary amine or non-ionic surfactant aqueous solution is immersed for 24 hours, centrifuged, vacuum dried to obtain modified white graphene additive; dispersed with 5-10 layers of graphene After being ultrasonicated for 10 hours in an aqueous solution of polyvinylpyrrolidone or sodium dodecylbenzenesulfonate at a concentration of 0.3 mg/ml, the modified graphene additive is obtained by centrifugation and vacuum drying;
    步骤2)生胶混炼:按重量份数分别称甲基乙烯基硅橡胶、增塑剂、偶联剂、改性纳米添加剂和补强填料,经密炼机多次混炼后,用双螺杆挤出机挤出,得到生胶混炼胶料;Step 2) Raw rubber mixing: According to the parts by weight, the methyl vinyl silicone rubber, the plasticizer, the coupling agent, the modified nano additive and the reinforcing filler are respectively mixed, and after being mixed for several times by the internal mixer, the double is used. Extrusion by a screw extruder to obtain a raw rubber compound;
    步骤3)硫化成型:按比例分别称量步骤2)中的生胶混炼胶料和硫化剂,经密炼机混合分散均匀后,放入模具中经热压成型机硫化成型,得到改性纳米复合硅胶密封圈。Step 3) Vulcanization molding: Weigh the raw rubber compound and vulcanizing agent in step 2) according to the proportion, mix and disperse uniformly in the internal mixer, and then put it into the mold and vulcanize it by hot press molding to obtain modification. Nano composite silicone sealing ring.
  9. 根据权利要求8所述的改性纳米复合硅胶密封圈的制备方法,其特征在于:步骤2)所述的生胶混炼过程为各组份在密炼机中,温度为40~120℃、时间5~60min混炼,再经双螺杆挤出机于温度为80~250℃挤出,得到生胶混炼胶 料。The method for preparing a modified nanocomposite silica gel sealing ring according to claim 8, wherein the raw rubber mixing process in the step 2) is that the components are in an internal mixer at a temperature of 40 to 120 ° C, The mixture is kneaded at a time of 5 to 60 minutes, and then extruded at a temperature of 80 to 250 ° C by a twin-screw extruder to obtain a raw rubber mixture. material.
  10. 根据权利要求8所述的改性纳米复合硅胶密封圈的制备方法,其特征在于:步骤3)中所述热压成型机硫化成型过程中控制温度为100~250℃、压力1~20Mpa、硫化成型时间10~90min。 The method for preparing a modified nanocomposite silicone sealing ring according to claim 8, wherein in the step of vulcanizing, the temperature of the hot press forming machine is controlled at a temperature of 100 to 250 ° C, a pressure of 1 to 20 MPa, and vulcanization. The molding time is 10 to 90 minutes.
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