WO2018025292A1 - Automatic washing device for anilox roll and washing method thereof - Google Patents

Automatic washing device for anilox roll and washing method thereof Download PDF

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Publication number
WO2018025292A1
WO2018025292A1 PCT/JP2016/003588 JP2016003588W WO2018025292A1 WO 2018025292 A1 WO2018025292 A1 WO 2018025292A1 JP 2016003588 W JP2016003588 W JP 2016003588W WO 2018025292 A1 WO2018025292 A1 WO 2018025292A1
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WO
WIPO (PCT)
Prior art keywords
anilox roll
liquid
printing
casing
automatic cleaning
Prior art date
Application number
PCT/JP2016/003588
Other languages
French (fr)
Japanese (ja)
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WO2018025292A8 (en
Inventor
正幸 杉浦
聰 池上
Original Assignee
ナカンテクノ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ナカンテクノ株式会社 filed Critical ナカンテクノ株式会社
Priority to KR1020177016007A priority Critical patent/KR20180116113A/en
Priority to PCT/JP2016/003588 priority patent/WO2018025292A1/en
Priority to JP2016566301A priority patent/JP6086339B1/en
Priority to CN201680002901.1A priority patent/CN108136768B/en
Priority to TW106104770A priority patent/TWI653152B/en
Publication of WO2018025292A1 publication Critical patent/WO2018025292A1/en
Publication of WO2018025292A8 publication Critical patent/WO2018025292A8/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/08Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
    • B41F17/14Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F35/00Cleaning arrangements or devices
    • B41F35/04Cleaning arrangements or devices for inking rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/02Letterpress printing, e.g. book printing
    • B41M1/04Flexographic printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2235/00Cleaning
    • B41P2235/10Cleaning characterised by the methods or devices
    • B41P2235/27Suction devices

Definitions

  • the present invention automatically cleans the surface of an anilox roll after printing in flexographic printing in which an alignment film is printed with high positional accuracy on a fine circuit pattern formed on a substrate, which is a substrate, using a printing plate.
  • the present invention relates to an automatic cleaning apparatus and a cleaning method thereof.
  • a printing liquid for example, polyimide liquid
  • the printing cylinder rotates while contacting the anilox roll.
  • the plate cylinder is rotated and moved on the substrate placed on the surface plate of the printing apparatus, and the printing liquid transferred to the printing plate is matched with the fine circuit pattern of the substrate.
  • Alignment film printing is executed by transferring the film onto the top.
  • the cleaning liquid for example, the cleaning liquid (for example, , N-methyl-2-pyrrolidone solution) and rotating the anilox roll to wash, so that the printing liquid on the surface as well as the printing liquid in the micro holes formed on the surface of the anilox roll are washed away.
  • the cleaning liquid is an N-methyl-2-pyrrolidone liquid, it is a volatile organic solvent, but has a boiling point of 204 ° C., and the residue remains on the anilox roll (particularly, infinitely formed microholes on the surface). For this reason, at present, the operator manually wipes the cleaning liquid using a wiper containing alcohol while rotating the anilox roll.
  • Anilox rolls have innumerable minute holes on the surface as described above, and even though they are hard chrome plated or ceramic, they are very fragile, so they are very sensitive to wiping work. Attention is required. Further, the work needs to be performed while rotating the anilox roll as described above, and there is a possibility that the operator may be caught in the anilox roll, which is very dangerous.
  • Patent Document 1 an apparatus as described in Patent Document 1 has been proposed as an anilox roll automatic cleaning apparatus.
  • this automatic cleaning device is for automatic cleaning during printing, not for automatic cleaning after printing.
  • This conventional apparatus includes a cleaning liquid injection nozzle that injects a cleaning liquid that is a volatile organic solvent on the anilox roll surface, a blower unit that injects a pressurized gas to the anilox roll after the cleaning liquid is supplied, and An anilox roll cleaning device comprising a cleaning liquid recovery unit that receives the cleaning liquid supplied to the surface of the anilox roll is provided.
  • the cleaning liquid is sprayed from the cleaning liquid spray nozzle toward the surface, and the printing liquid is washed off.
  • pressurized gas is jetted onto the anilox roll by a gas jet nozzle.
  • the cleaning liquid in the surface of the anilox roll and the minute holes (cells) is blown off by this pressurized gas, and the cleaning operation is completed.
  • the washed-off printing liquid is sprayed, and then the blown-off cleaning liquid is recovered by the cleaning liquid recovery unit.
  • These cleaning liquid jet nozzle, gas jet nozzle and cleaning liquid recovery unit are housed in a case provided close to the anilox roll so that the printing liquid and cleaning liquid are not scattered as much as possible.
  • the inside of the case will be at a higher pressure than the outside of the case, and the cleaning liquid spouts from between the anilox roll and the case.
  • the cleaning liquid mixed with the printing liquid blown off from the anilox roll may fly in the case and re-adhere to the anilox roll. May remain in the microholes of the anilox roll, and the cleaning liquid residue may be mixed with the printing liquid when printing the next lot.
  • the present invention has been made in view of such problems, and the purpose of the present invention is to reliably clean the anilox roll after the completion of the printing operation, and the cleaning liquid does not leak to the outside, and the surroundings and the surface are cleaned. It is an object of the present invention to provide an anilox roll automatic cleaning device and an automatic cleaning method for the anilox roll which do not contaminate the anilox roll.
  • the automatic cleaning apparatus for anilox roll according to claim 1, A printing plate 3 is installed, and a printing cylinder 2 for transferring a printing liquid applied to the printing plate 3 through the printing plate 3 to a substrate 15 installed on a surface plate 14; An anilox roll 1 that rotates in synchronization with the plate cylinder 2 and applies the printing liquid to the printing plate 3; When the printing liquid is applied to the anilox roll 1 at the time of printing, and the printing liquid applied by the cleaning liquid is washed after the printing is finished, the liquid pool 5 is formed between the anilox roll 1 and the anilox roll 1 by sliding contact with the anilox roll 1.
  • a coating part 4 that is separated from the anilox roll 1;
  • a liquid supply unit 6 for supplying printing liquid to the liquid reservoir 5 during printing and supplying the cleaning liquid to the liquid reservoir 5 when cleaning the anilox roll 1 after printing;
  • pure water is supplied to the surface of the rotating anilox roll 1 and the cleaning liquid is washed off;
  • a high-pressure air jet 7b that is disposed in the vicinity of the anilox roll 1 and is provided on the opposite surface facing the anilox roll 1, and is provided adjacent to the jet 7b, and is blown off by the high-pressure air and the high-pressure air.
  • a drying unit 7 having a casing 7a provided with a suction port 7k for sucking the purified water.
  • Claim 2 (FIG. 2 (a)) is the automatic cleaning device for anilox roll 1 according to claim 1, A gas-liquid separator 12; A decompression pipe 11 connecting the decompression space 7m of the casing 7a in which the suction port 7k is formed and the inlet 12a of the gas-liquid separator 12; A pressurizing pipe 10 connecting the pressurizing space 7c of the casing 7a provided with the spout 7b and the outlet 12b of the gas-liquid separator 12, A compressor 17 installed in the pressurizing pipe 10 and supplying high-pressure air to the pressurizing space 7c is further provided.
  • Claim 3 is another example (FIG. 2 (b)) of the exhaust treatment that does not use the gas-liquid separator 12.
  • a decompression pipe 11 connecting the decompression space 7m of the casing 7a in which the suction port 7k is formed and the factory exhaust pipe;
  • An exhaust blower 19 installed in the decompression pipe 11 or the factory exhaust pipe;
  • the pressurized space 7c of the casing 7a provided with the jet nozzle 7b is connected to the factory high-pressure piping, or the compressor 17 is installed, and the pressurized piping 10 for supplying high-pressure air to the pressurized space 7c is further provided. It is characterized by that.
  • Claim 4 is the automatic cleaning apparatus for anilox roll 1 according to any one of claims 1 to 3, A high-frequency vibration generator 13 that applies high-frequency vibration to the high-pressure jet air is further provided at the jet outlet 7b of the casing 7a.
  • Claim 5 is an automatic cleaning method using the automatic cleaning device for anilox roll 1 according to claim 1,
  • the printing liquid in the liquid reservoir 5 provided between the anilox roll 1 and the coating part 4 provided at the position facing the anilox roll 1 is applied to the printing plate 3 installed in the plate cylinder 2;
  • Printing is performed by rolling the plate cylinder 2 over the substrate 15 to bring the printing plate 3 into contact with the substrate 15;
  • the anilox roll 1 is rotated while supplying the cleaning liquid to the liquid reservoir 5 to wash the printing liquid on the anilox roll 1.
  • the coating unit 4 is detached from the anilox roll 1, and then pure water is supplied to the anilox roll 1 to wash off the cleaning liquid on the anilox roll 1.
  • the casing 7a of the drying unit 7 After removing the cleaning liquid with pure water, the casing 7a of the drying unit 7 is brought close to the anilox roll 1, and high-pressure air is jetted from the jet port 7b of the casing 7a to blow off the attached pure water on the anilox roll 1, and the jet port 7b.
  • the high-pressure air and the blown-off pure water are sucked by a suction port 7k provided adjacent to the suction port.
  • Claim 6 is an automatic cleaning method using the automatic cleaning apparatus for anilox roll 1 according to claim 2,
  • the air containing the cleaning liquid or pure water is sucked from the decompression space 7m of the casing 7a, and the air and the cleaning liquid or pure water are separated by the gas-liquid separation device 12,
  • the separated air is supplied to the pressurized space 7c of the casing 7a as high-pressure air by the compressor 17.
  • Claim 7 is an automatic cleaning method using the automatic cleaning apparatus for anilox roll 1 according to claim 3. Air containing cleaning liquid or pure water is sucked from the reduced pressure space 7m of the casing 7a, and the sucked air is sent to the factory exhaust pipe by the blower 19, The compressor 17 supplies the outside air as high-pressure air to the pressurized space 7c of the casing 7a.
  • Claim 8 is an automatic cleaning method using the automatic cleaning apparatus for anilox roll 1 according to claim 4.
  • a high-frequency vibration is imparted to the high-pressure jet air by a high-frequency vibration generator 13 provided at the jet outlet 7b of the casing 7a.
  • the printing liquid of the anilox roll 1 is washed with a washing liquid (polar solvent), then the washing liquid is washed off with pure water, and finally the pure water is blown off with high-pressure air.
  • a washing liquid polar solvent
  • the pure water is blown off with high-pressure air.
  • the countless minute holes can be reliably cleaned and contamination of the cleaning solution in the next lot can be reliably prevented.
  • the jet air pressure is imparted with density, and the printing liquid and cleaning liquid residues in countless minute holes can be reliably discharged.
  • the air containing the cleaning liquid or pure water is sucked from the decompression space 7m of the casing 7a, the air and the cleaning liquid or pure water are separated by the gas-liquid separation device 12, and the separated air is converted into high pressure air by the compressor 17 to the casing 7a. If it is made to supply to the pressurization space 7c, the air used for cleaning will circulate in the closed circuit, and even if an organic solvent is used for the printing liquid and the cleaning liquid, it does not leak to the outside and the working environment. Will not be damaged.
  • air containing cleaning liquid or pure water can be sucked from the decompression space 7m of the casing 7a by the blower 19 and can be supplied to the factory exhaust pipe as it is.
  • FIG. 1 is a perspective view showing a schematic configuration of a printing apparatus of the present invention.
  • (a) (b) is the conceptual diagram which looked at the printing apparatus at the time of washing
  • the platen 14 of the printing apparatus is a rectangular parallelepiped or thick plate member.
  • a glass substrate 15 is placed at a predetermined position on the upper surface thereof, and the plate cylinder 2 on which the printing plate 3 is mounted rolls on it.
  • the printing plate 3 contacts the substrate 15 and transfers the printing liquid onto the fine circuit pattern on the substrate 15 to form an alignment film.
  • the surface of the base plate 14 rises to a kiss touch position with respect to the printing plate 3 during printing, and descends to a position away from the printing plate 3 when not printing.
  • the printing liquid is used for generating an alignment film, and for example, a polyimide liquid (PI liquid) is used.
  • PI liquid polyimide liquid
  • NMP N-methyl-2-pyrrolidone
  • the cleaning liquid is washed with pure water in a subsequent step, in the case of a polar solvent having compatibility with water, for example, liquid crystal
  • NMP N-methyl-2-pyrrolidone
  • the cleaning liquid is used as the cleaning liquid for the alignment film forming liquid.
  • NMP solution it is an organic compound having a 5-membered ring structure including a lactam structure, and is a colorless or slightly yellowish liquid, one of polar solvents, and water, ethyl acetate, chloroform, benzene, lower It can be mixed with various solvents such as alcohol and lower ketone, and has high solubility. Therefore, it is used as a solvent for various substances, particularly in the field of polymer chemistry.
  • the plate cylinder 2 is a large cylindrical member made of metal, and a printing plate 3 made of rubber or resin is mounted on the surface so as to cover and wrap the surface of the plate cylinder 2.
  • One end of the mounted printing plate 3 is fixed to the plate cylinder 2, and the other end has a structure capable of absorbing the elongation of the printing plate 3 by a known mounting device.
  • the plate cylinder 2 on which the printing plate 3 is mounted is for driving a plate cylinder (not shown) between the home position of the apparatus provided with the anilox roll 1 and the end of the surface plate 14 on the opposite side of the anilox roll 1.
  • the motor reciprocates while rotating in the horizontal direction.
  • the printing plate 3 is formed of a resin plate or a rubber plate, and a printing pattern is formed on the printing surface. (In this embodiment, it is formed in accordance with a fine circuit pattern that is regularly arranged on the substrate 15 like a grid pattern.)
  • the anilox roll 1 is rotatably installed at the home position of the apparatus, and a known general one can be used.
  • Innumerable minute holes (cells) 1a are regularly and vertically formed on the surface of the anilox roll 1.
  • the opening shape of the minute hole 1a is a regular hexagon, a square or the like, and an appropriate one is selected depending on the type of printing.
  • the supply amount of the printing liquid to the printing plate 3 can be controlled.
  • the transfer amount of the liquid can be controlled.
  • the surface of the anilox roll 1 is subjected to a hard (industrial) chrome plating process or a ceramic process in order to improve wear resistance. Hard (industrial) chrome plating and ceramic treatment can reduce adhesion and deposition of printing liquid after cleaning.
  • the coating unit 4 is, for example, a plate-like scraper or doctor roll disposed so as to be slidable or slidable on the anilox roll 1, and a liquid pool 5 is formed at a slidable contact portion with the anilox roll 1.
  • the scraper is the coating unit 4.
  • the printing liquid is dropped and supplied to the liquid reservoir 5 from a liquid supply unit 6 (for example, a dispenser) disposed above the printing liquid, and the printing liquid is switched and supplied when the printing liquid is washed.
  • the dispenser may be used by switching as described above, but a separate dispenser may be prepared.
  • the amount of printing liquid applied to the anilox roll 1 is controlled when the coating unit 4 (scraper or doctor roll) is installed on the anilox roll 1. Below the anilox roll 1, a liquid tray 18 that covers the entire anilox roll 1, the coating unit 4, and the liquid reservoir 5 is installed.
  • a casing 7 a serving as a drying unit 7 of the anilox roll 1 is installed immediately above the anilox roll 1 and is disposed so as to reciprocate in parallel with the axis of the anilox roll 1.
  • the internal structure of the casing 7a is a hollow rectangular parallelepiped as shown in FIG. 1, and when the interior is divided into two by a partition 7d as shown in FIG. 3, one is a pressurized space 7c and the other is a decompressed space 7m.
  • the jet outlet 7b side is set to the downstream side of the suction port 7k, the splashes scattered on the jet outlet 7b side are moved to the suction port 7k along with the rotation of the anilox roll 1, and these are sucked by the upstream suction port 7k.
  • the inside is divided into three spaces by two partition walls 7d, the central space is a pressurized space 7c to which compressed air is supplied, and the space on both sides is a decompressed space 7m.
  • the decompression spaces 7m on both sides are described as being independent, they may be communicated.
  • a compressed air jet port 7b and a suction port 7k are formed on the opposite surface (lower surface) of the casing 7a facing the anilox roll 1, and the jet port 7b is connected to the pressurized space 7c.
  • the compressed air ejection port 7 b provided on the lower surface of the pressurizing space 7 c is formed in a groove shape along the long side of the anilox roll 1 on the downstream side of the casing 7 a.
  • the protrusion 7e which narrows the opening of the jet nozzle 7b is protrudingly provided in the middle of the partition 7d which forms the jet nozzle 7b.
  • the ridges 7e are a pair, and a slit-like opening between the ridges 7e forms a high-frequency vibration generating unit 13.
  • the compressed air outlet 7 b provided on the lower surface of the pressurized space 7 c is formed in a groove shape in the longitudinal direction of the casing 7 a at the center of the facing surface of the casing 7 a with respect to the anilox roll 1.
  • a protrusion 7e similar to that shown in FIG. 3 is provided in the middle of the partition wall 7d, and a slit-like opening serves as a high-frequency vibration generator 13 between the protrusions 7e.
  • the protrusion 7e is not restricted to an Example as shown in the figure, Two or more can be provided.
  • the suction port 7k is formed in a slit shape, and is provided along the jet port 7b in the vicinity of the jet port 7b (in this embodiment, both sides thereof). And the suction port 7k is inclined and opened in the jet direction of the compressed air jetted from the jet port 7b.
  • the angle (inner angle) between the axis of the compressed air ejection direction and the axis of the suction port 7k in the suction direction is formed as an acute angle.
  • the amount of suction of the suction port 7k is made larger than the amount of air ejected from the jet port 7b, and the inside of the suction space 9 formed between the facing surface of the casing 7a and the anilox roll 1 is exposed to the outside.
  • the pressure is kept low so that air flows into the suction space 9 from the outside.
  • a spout 7b and suction ports 7k arranged on both sides thereof are formed on the surface of the casing 7a facing the anilox roll 1, as shown in FIG. 3, a spout 7b and suction ports 7k arranged on both sides thereof are formed. Since it is not preferable that the facing surface of the casing 7a comes into contact with the anilox roll 1 and scratches the surface of the anilox roll 1, it is set slightly spaced apart and provided with a gap 16 therebetween.
  • the gas-liquid separator 12 may be installed as shown in FIG. 2 (a) or may be sent as it is to the factory exhaust pipe as shown in FIG. 2 (b).
  • the gas-liquid separation device 12 is a hollow can body, the decompression pipe 11 is connected to the inlet 12a, the pressurization pipe 10 is connected to the outlet 12b, the decompression pipe 11 is connected to the decompression space 7m of the casing 7a, and the pressurization pipe 10 is connected to the pressurizing space 7c.
  • a compressor 17 is installed in the middle of the pressure pipe 10.
  • a filter 12f is installed in the gas-liquid separator 12, and the separated air is filtered and supplied to the compressor 17 side. Of course, the filter 12 f can be installed outside the gas-liquid separator 12.
  • the decompression pipe 11 is connected to the decompression space 7m of the casing 7a, and its outlet is directly connected to the factory exhaust pipe.
  • the blower 19 is installed in the decompression pipe 11 or the factory exhaust pipe.
  • the pressurizing pipe 10 is connected to the pressurizing space 7c of the casing 7a and sucks outside air.
  • a compressor 17 is installed in the pressurizing pipe 10 in the middle thereof.
  • the pressure pipe 10 may be connected to the factory high-pressure pipe without providing the compressor 17.
  • a filter (not shown) is installed in the decompression pipe 11 as necessary.
  • the process of the printing apparatus is performed according to the following procedure.
  • (1) Printing on the substrate 15 (2) Cleaning the anilox roll 1 to which the printing liquid is attached with the cleaning liquid (3) The coating part (scraper) 4 is detached from the anilox roll 1 (4) The cleaning liquid is attached Cleaning the anilox roll 1 with pure water (5) Removal and drying of pure water on the anilox roll 1
  • the printing liquid is dripped and stored from the liquid supply unit 6 to the liquid reservoir 5 and the anilox roll 1 is rotated to apply the printing liquid uniformly on the surface thereof.
  • the plate cylinder 2 on which the printing plate 3 is mounted rotates in synchronization with the anilox roll 1, and the printing liquid on the surface of the anilox roll 1 is applied (primary transfer) to a predetermined area of the printing plate 3.
  • the surface plate 14 with the substrate 15 placed at a predetermined position is synchronously raised to a predetermined height and stands by, and the plate cylinder 2 rolls thereon.
  • the printing plate 3 is brought into contact with the substrate 15 and rotated, and a printing liquid pattern corresponding to the fine circuit pattern of the substrate 15 is printed (secondary transfer), whereby one printing is completed.
  • This operation is repeated, and when a predetermined number of printings are completed, the process proceeds to a cleaning step for washing off the printing liquid remaining on the surface of the anilox roll 1.
  • the anilox roll 1 is cleaned by dropping the supply droplets dropped from the liquid supply unit 6 from the printing liquid to the cleaning liquid and supplying the cleaning liquid to the liquid reservoir 5.
  • the cleaning liquid supplied to the liquid reservoir 5 is applied to the surface of the anilox roll 1 by the rotation of the anilox roll 1.
  • the cleaning liquid mixed with the cleaning liquid is supplied by the supply of the cleaning liquid and the anilox roll 1 and the new cleaning liquid is supplied by the amount of the outflow. It gradually fades, and finally the printing liquid is washed away, leaving only the cleaning liquid.
  • the cleaning liquid mixed with the printing liquid and the cleaning liquid at the completion of the cleaning are received by the tray 19 installed below the anilox roll 1.
  • the liquid supply part 6 showed the example which switches and supplies a printing liquid and a washing
  • the liquid attached to the surface of the anilox roll 1 is only the cleaning liquid. Since the cleaning liquid is a polar solvent, it is highly compatible with pure water. If pure water is evenly dropped onto the surface of the anilox roll 1 while rotating the anilox roll 1, the cleaning liquid is gradually washed away, and only pure water is anilox. It remains on the surface of the roll 1. The pure water mixed with the cleaning liquid and the pure water at the completion of the cleaning are received by the tray 19 installed below the anilox roll 1 as described above.
  • the high-pressure compressed air vibrates the ridge 7e in the constricted high-frequency generator 13 at the jet outlet 7b, thereby generating high and low air resistance.
  • This high-frequency vibration is superimposed on the jet air ejected from the jet port 7b, and this high-frequency jet air reaches not only the surface of the anilox roll 1 but also the bottoms of countless micro holes 1a, and the surface of the anilox roll 1 and The pure water that has entered the minute hole 1a is blown off.
  • a schematic view of the action of this high-pressure, high-frequency compressed air is shown in the enlarged view of FIG.
  • the pure water blown off becomes fine droplets in the slight gap 16 and scatters around.
  • the jet outlet 7b Since the suction port 7k opened in the direction is provided, the fine droplet is sucked into the suction port 7k as it is.
  • the periphery of the suction port 7k since the amount of suction air at the suction port 7k is set larger than the amount of air from the jet port 7b, the periphery of the suction port 7k has a negative pressure from the outside. Therefore, fine droplets do not fly out from the slight gap 16.
  • Fine droplets sucked into the decompression space are sent to the gas-liquid separation device 12 through the decompression pipe 11, and the fine droplets fall and accumulate at the bottom of the gas-liquid separation device 12, and the air is separated by the filter 12f. After being filtered, it is press-fitted into the pressure pipe 10 by suction of the compressor 17. And it is again sent to the pressurization space 7c of the casing 7a of the drying part 7, and is ejected from the jet nozzle 7b. By repeating such an operation, not only the surface of the anilox roll 1 but also the pure water in the minute hole 1a is blown off, and the drying of the anilox roll 1 is completed.

Abstract

Provided is an automatic washing device which enables thorough washing of an anilox roll that has been used in a printing job. A printing plate 3 is installed on a plate cylinder 2. The plate cylinder 2 transfers printing liquid via the printing plate 3 onto a substrate 15 placed on a printing platen 14. An anilox roll 1 rotates in synchronization with the plate cylinder 2 so as to apply the printing liquid to the printing plate 3. A coating part 4 forms a liquid trap 5 by coming into slide-contact with the anilox roll 1 during printing and during washing out of the printing liquid using a washing liquid, applies a coat of the printing liquid, washes out the printing liquid after printing, and then is separated from the anilox roll 1. A liquid supply part 6 supplies the printing liquid to the liquid trap 5 during printing, and supplies the washing liquid to the liquid trap 5 during the washing after the printing. Following the washing of the anilox roll 1, a pure water supply part 8 supplies purified water to the surface of the rotating anilox roll 1 so as to rinse away the washing liquid. A casing 7a which serves as a drying part 7 is disposed adjacent to the anilox roll 1, and has a high-pressure air ejection port 7b and a suction port 7k that are provided in a surface opposite to the anilox roll 1.

Description

アニロックスロールの自動洗浄装置とその洗浄方法Anilox roll automatic cleaning device and cleaning method
 本発明は、印刷版を用いて被印刷体である基板に形成された微細回路パターン上に配向膜を高位置精度で印刷するフレキソ印刷において、印刷終了後のアニロックスロールの表面を自動的に洗浄する自動洗浄装置とその洗浄方法に関する。 The present invention automatically cleans the surface of an anilox roll after printing in flexographic printing in which an alignment film is printed with high positional accuracy on a fine circuit pattern formed on a substrate, which is a substrate, using a printing plate. The present invention relates to an automatic cleaning apparatus and a cleaning method thereof.
 基板への微細回路パターン上への配向膜印刷は、印刷液(例えば、ポリイミド液)をアニロックスロールに均一で且つ決められた厚さで塗布し、これをアニロックスロールに接触しつつ回転する版胴の印刷版に転着し、印刷装置の定盤上に設置された基板の上を版胴が回転しつつ移動し、印刷版に転着された印刷液を基板の微細回路パターンに合わせてその上に転写することで配向膜印刷が実行される。 For alignment film printing on a fine circuit pattern on a substrate, a printing liquid (for example, polyimide liquid) is applied to an anilox roll in a uniform and predetermined thickness, and the printing cylinder rotates while contacting the anilox roll. The plate cylinder is rotated and moved on the substrate placed on the surface plate of the printing apparatus, and the printing liquid transferred to the printing plate is matched with the fine circuit pattern of the substrate. Alignment film printing is executed by transferring the film onto the top.
 印刷が終了すると、アニロックスロールから印刷液を洗浄除去する必要があるが、アニロックスロールとこれに接触(又は近接)しているスクレーパの接触部位に形成される液溜まりに洗浄液供給ノズルから洗浄液(例えば、N-メチル-2-ピロリドン液)を供給し、アニロックスロールを回転させて洗浄し、その表面の印刷液は勿論、アニロックスロールの表面に形成された微小穴内の印刷液まで洗い流すようにしている。
 洗浄液がN-メチル-2-ピロリドン液の場合、揮発性有機溶媒であるが、沸点が204℃であり、残渣がアニロックスロール上(特に、表面に無数に形成された微小穴)に残る。そのため、現状では、アニロックスロールを回転させつつ作業者がアルコールを含ませたワイパーを用いて洗浄液を手作業で拭き取っている。
When printing is completed, it is necessary to clean and remove the printing liquid from the anilox roll, but the cleaning liquid (for example, the cleaning liquid (for example, , N-methyl-2-pyrrolidone solution) and rotating the anilox roll to wash, so that the printing liquid on the surface as well as the printing liquid in the micro holes formed on the surface of the anilox roll are washed away. .
When the cleaning liquid is an N-methyl-2-pyrrolidone liquid, it is a volatile organic solvent, but has a boiling point of 204 ° C., and the residue remains on the anilox roll (particularly, infinitely formed microholes on the surface). For this reason, at present, the operator manually wipes the cleaning liquid using a wiper containing alcohol while rotating the anilox roll.
 アニロックスロールは、上記のように表面に微小穴が所定間隔で無数に形成されており、硬質クロムメッキ又はセラミックが施されているとは言え、非常に傷付きやすいために拭き取り作業には細心の注意が要求されている。また、作業は上記のようにアニロックスロールを回転させつつ行う必要があり、作業者がアニロックスロールに巻き込まれる可能性もあり非常に危険である。 Anilox rolls have innumerable minute holes on the surface as described above, and even though they are hard chrome plated or ceramic, they are very fragile, so they are very sensitive to wiping work. Attention is required. Further, the work needs to be performed while rotating the anilox roll as described above, and there is a possibility that the operator may be caught in the anilox roll, which is very dangerous.
 そこで、アニロックスロールの自動洗浄装置として、特許文献1に記載のような装置が提案されている。ただし、この自動洗浄装置は印刷中の自動洗浄用であり、印刷後の自動洗浄用ではない。
 この従来装置は、アニロックスロール表面に揮発性の有機溶媒である洗浄液を噴射する洗浄液噴射ノズルと、前記洗浄液が供給された後の前記アニロックスロールに加圧された気体を噴射する送風ユニットと、前記アニロックスロールの表面に供給された洗浄液を受ける洗浄液回収ユニットとで構成されたアニロックスロール洗浄装置を備えている。
Therefore, an apparatus as described in Patent Document 1 has been proposed as an anilox roll automatic cleaning apparatus. However, this automatic cleaning device is for automatic cleaning during printing, not for automatic cleaning after printing.
This conventional apparatus includes a cleaning liquid injection nozzle that injects a cleaning liquid that is a volatile organic solvent on the anilox roll surface, a blower unit that injects a pressurized gas to the anilox roll after the cleaning liquid is supplied, and An anilox roll cleaning device comprising a cleaning liquid recovery unit that receives the cleaning liquid supplied to the surface of the anilox roll is provided.
 アニロックスロールの自動洗浄は、まず、洗浄領域において、印刷液が付着したアニロックスロールを回転させつつその表面に向けて洗浄液噴射ノズルから洗浄液を噴射し、印刷液を洗い落す。洗浄液と共に或いは洗浄液が噴射された後、気体噴射ノズルにてアニロックスロールに加圧気体を噴射する。アニロックスロールの表面及び微小穴(セル)内の洗浄液はこの加圧気体により吹き飛ばされ、洗浄作業が終了する。
 洗い落とされた印刷液が吹き付けられ、その後、吹き飛ばされた洗浄液は洗浄液回収ユニットに回収される。これら洗浄液噴射ノズル、気体噴射ノズル及び洗浄液回収ユニットは、アニロックスロールに近接して設けられたケース内に収納され、印刷液や洗浄液が出来る限り周囲に飛び散らないように配慮している。
In the automatic cleaning of the anilox roll, first, in the cleaning area, the anilox roll to which the printing liquid adheres is rotated, the cleaning liquid is sprayed from the cleaning liquid spray nozzle toward the surface, and the printing liquid is washed off. Along with the cleaning liquid or after the cleaning liquid is jetted, pressurized gas is jetted onto the anilox roll by a gas jet nozzle. The cleaning liquid in the surface of the anilox roll and the minute holes (cells) is blown off by this pressurized gas, and the cleaning operation is completed.
The washed-off printing liquid is sprayed, and then the blown-off cleaning liquid is recovered by the cleaning liquid recovery unit. These cleaning liquid jet nozzle, gas jet nozzle and cleaning liquid recovery unit are housed in a case provided close to the anilox roll so that the printing liquid and cleaning liquid are not scattered as much as possible.
特許第5482382号公報Japanese Patent No. 5482382
 しかしながら、ケースを設けていてもケース内で洗浄液や圧縮空気をアニロックスロールに向けて噴出させるとケース内はケース外に比べて高圧になり、アニロックスロールとケースとの間から洗浄液が外部に噴出し、周囲を汚したり、印刷液や洗浄液から出た有機溶媒も周囲に漏れ出し、作業環境を劣化させることが避けられない。更に、アニロックスロールから吹き飛ばされた印刷液混じりの洗浄液がケースの中で舞い、アニロックスロールに再付着することもあるし、如何に高圧空気の噴射によりアニロックスロールの表面から洗浄液を吹き飛ばしたとしても洗浄液の残渣がアニロックスロールの微小穴内に残留して次ロットの印刷時に印刷液に洗浄液の残渣が混じる恐れがある。 However, even if a case is provided, if cleaning liquid or compressed air is spouted toward the anilox roll inside the case, the inside of the case will be at a higher pressure than the outside of the case, and the cleaning liquid spouts from between the anilox roll and the case. In addition, it is inevitable that the surroundings will be soiled and the organic solvent from the printing liquid and cleaning liquid will also leak to the surroundings and deteriorate the working environment. Furthermore, the cleaning liquid mixed with the printing liquid blown off from the anilox roll may fly in the case and re-adhere to the anilox roll. May remain in the microholes of the anilox roll, and the cleaning liquid residue may be mixed with the printing liquid when printing the next lot.
 本発明は、このような問題点に鑑みてなされたもので、その目的は、印刷作業終了後のアニロックスロールの確実な洗浄が可能であって、しかも洗浄液が外部に漏れず、周囲や洗浄したアニロックスロールを汚さないアニロックスロールの自動洗浄装置とその自動洗浄方法を提供するにある。 The present invention has been made in view of such problems, and the purpose of the present invention is to reliably clean the anilox roll after the completion of the printing operation, and the cleaning liquid does not leak to the outside, and the surroundings and the surface are cleaned. It is an object of the present invention to provide an anilox roll automatic cleaning device and an automatic cleaning method for the anilox roll which do not contaminate the anilox roll.
 上記の課題を解決するため、請求項1に記載のアニロックスロールの自動洗浄装置は、
  印刷版3が設置され、前記印刷版3を介して前記印刷版3に塗布された印刷液を定盤14に設置された基板15に転着させる版胴2と、
 版胴2と同期して回転し、印刷版3に印刷液を塗布するアニロックスロール1と、
 印刷時にアニロックスロール1への印刷液の塗布、及び印刷終了後に洗浄液による塗布された印刷液の洗浄時にアニロックスロール1に摺接してアニロックスロール1との間に液溜まり5を形成し、アニロックスロール1の洗浄後、アニロックスロール1から離間する塗工部4と、
 印刷時に液溜まり5に印刷液を供給し、印刷後のアニロックスロール1の洗浄時に液溜まり5に洗浄液を供給する液体供給部6と、
 アニロックスロール1の洗浄液による洗浄後、回転しているアニロックスロール1の表面に純水を供給し、洗浄液を洗い落とす純水供給部8と、
 アニロックスロール1に近接して配置され、アニロックスロール1に対向する対向面に設けられた高圧空気の噴出口7bと、前記噴出口7bに隣接して設けられ、前記高圧空気と該高圧空気によって吹き飛ばされた純水とを吸引する吸引口7kが設けられたケーシング7aを具備する乾燥部7とで構成されていることを特徴とする。
In order to solve the above-mentioned problem, the automatic cleaning apparatus for anilox roll according to claim 1,
A printing plate 3 is installed, and a printing cylinder 2 for transferring a printing liquid applied to the printing plate 3 through the printing plate 3 to a substrate 15 installed on a surface plate 14;
An anilox roll 1 that rotates in synchronization with the plate cylinder 2 and applies the printing liquid to the printing plate 3;
When the printing liquid is applied to the anilox roll 1 at the time of printing, and the printing liquid applied by the cleaning liquid is washed after the printing is finished, the liquid pool 5 is formed between the anilox roll 1 and the anilox roll 1 by sliding contact with the anilox roll 1. After washing, a coating part 4 that is separated from the anilox roll 1;
A liquid supply unit 6 for supplying printing liquid to the liquid reservoir 5 during printing and supplying the cleaning liquid to the liquid reservoir 5 when cleaning the anilox roll 1 after printing;
After cleaning the anilox roll 1 with the cleaning liquid, pure water is supplied to the surface of the rotating anilox roll 1 and the cleaning liquid is washed off;
A high-pressure air jet 7b that is disposed in the vicinity of the anilox roll 1 and is provided on the opposite surface facing the anilox roll 1, and is provided adjacent to the jet 7b, and is blown off by the high-pressure air and the high-pressure air. And a drying unit 7 having a casing 7a provided with a suction port 7k for sucking the purified water.
 請求項2(図2(a))は、請求項1に記載のアニロックスロール1の自動洗浄装置において、
 気液分離装置12と、
 吸引口7kが形成されているケーシング7aの減圧空間7mと前記気液分離装置12の入口12aとを繋ぐ減圧配管11と、
 噴出口7bが設けられたケーシング7aの加圧空間7cと前記気液分離装置12の出口12bとを接続する加圧配管10と、
 加圧配管10に設置され、加圧空間7cに高圧空気を供給するコンプレッサ17とが更に設けられていることを特徴とする。
Claim 2 (FIG. 2 (a)) is the automatic cleaning device for anilox roll 1 according to claim 1,
A gas-liquid separator 12;
A decompression pipe 11 connecting the decompression space 7m of the casing 7a in which the suction port 7k is formed and the inlet 12a of the gas-liquid separator 12;
A pressurizing pipe 10 connecting the pressurizing space 7c of the casing 7a provided with the spout 7b and the outlet 12b of the gas-liquid separator 12,
A compressor 17 installed in the pressurizing pipe 10 and supplying high-pressure air to the pressurizing space 7c is further provided.
 請求項3は、気液分離装置12を使用しない排気処理の別の例(図2(b))で、
 請求項1に記載のアニロックスロール1の自動洗浄装置において、
 吸引口7kが形成されているケーシング7aの減圧空間7mと工場排気管とを繋ぐ減圧配管11と、
 減圧配管11或いは工場排気管に設置された排気用のブロア19と、
 噴出口7bが設けられたケーシング7aの加圧空間7cと工場高圧配管とを接続する、又はコンプレッサ17が設置され、高圧空気を加圧空間7cに供給する加圧配管10が更に設けられていることを特徴とする。 
Claim 3 is another example (FIG. 2 (b)) of the exhaust treatment that does not use the gas-liquid separator 12.
In the automatic washing apparatus of the anilox roll 1 according to claim 1,
A decompression pipe 11 connecting the decompression space 7m of the casing 7a in which the suction port 7k is formed and the factory exhaust pipe;
An exhaust blower 19 installed in the decompression pipe 11 or the factory exhaust pipe;
The pressurized space 7c of the casing 7a provided with the jet nozzle 7b is connected to the factory high-pressure piping, or the compressor 17 is installed, and the pressurized piping 10 for supplying high-pressure air to the pressurized space 7c is further provided. It is characterized by that.
 請求項4は、請求項1~3のいずれかに記載のアニロックスロール1の自動洗浄装置において、
 ケーシング7aの噴出口7bに高圧噴出空気に高周波振動を与える高周波振動発生部13が更に設けられていることを特徴とする。
Claim 4 is the automatic cleaning apparatus for anilox roll 1 according to any one of claims 1 to 3,
A high-frequency vibration generator 13 that applies high-frequency vibration to the high-pressure jet air is further provided at the jet outlet 7b of the casing 7a.
 請求項5は、請求項1に記載のアニロックスロール1の自動洗浄装置を用いた自動洗浄方法で、
  アニロックスロール1とアニロックスロール1に臨む位置に設けられた塗工部4との間に設けられている液溜まり5の印刷液を、版胴2に設置された印刷版3に塗布し、
 前記版胴2を、基板15の上を転動させて印刷版3を基板15に接触させて印刷を行い、
 基板15への印刷終了後に液溜まり5に洗浄液を供給しつつアニロックスロール1を回転させてアニロックスロール1上の印刷液を洗浄し、
 洗浄液による印刷液の洗浄終了後、塗工部4をアニロックスロール1から離脱させ、然る後、アニロックスロール1に純水を供給してアニロックスロール1上の洗浄液を洗い落し、
 純水による洗浄液の除去後、乾燥部7のケーシング7aをアニロックスロール1に近接させ、ケーシング7aの噴出口7bから高圧空気を噴出させてアニロックスロール1上の付着純水を吹き飛ばすと共に、噴出口7bに隣接して設けられた吸引口7kにて前記高圧空気及び吹き飛ばされた純水を吸引することを特徴とする。
Claim 5 is an automatic cleaning method using the automatic cleaning device for anilox roll 1 according to claim 1,
The printing liquid in the liquid reservoir 5 provided between the anilox roll 1 and the coating part 4 provided at the position facing the anilox roll 1 is applied to the printing plate 3 installed in the plate cylinder 2;
Printing is performed by rolling the plate cylinder 2 over the substrate 15 to bring the printing plate 3 into contact with the substrate 15;
After the printing on the substrate 15 is completed, the anilox roll 1 is rotated while supplying the cleaning liquid to the liquid reservoir 5 to wash the printing liquid on the anilox roll 1.
After the printing liquid is cleaned with the cleaning liquid, the coating unit 4 is detached from the anilox roll 1, and then pure water is supplied to the anilox roll 1 to wash off the cleaning liquid on the anilox roll 1.
After removing the cleaning liquid with pure water, the casing 7a of the drying unit 7 is brought close to the anilox roll 1, and high-pressure air is jetted from the jet port 7b of the casing 7a to blow off the attached pure water on the anilox roll 1, and the jet port 7b. The high-pressure air and the blown-off pure water are sucked by a suction port 7k provided adjacent to the suction port.
 請求項6は、請求項2に記載のアニロックスロール1の自動洗浄装置を用いた自動洗浄方法で、
 ケーシング7aの減圧空間7mから洗浄液又は純水を含む空気を吸引し、気液分離装置12にて空気と洗浄液又は純水を分離し、
 分離した空気をコンプレッサ17にて高圧空気としてケーシング7aの加圧空間7cに供給することを特徴とする。
Claim 6 is an automatic cleaning method using the automatic cleaning apparatus for anilox roll 1 according to claim 2,
The air containing the cleaning liquid or pure water is sucked from the decompression space 7m of the casing 7a, and the air and the cleaning liquid or pure water are separated by the gas-liquid separation device 12,
The separated air is supplied to the pressurized space 7c of the casing 7a as high-pressure air by the compressor 17.
 請求項7は、請求項3に記載のアニロックスロール1の自動洗浄装置を用いた自動洗浄方法で、
 ケーシング7aの減圧空間7mから洗浄液又は純水を含む空気を吸引し、前記吸引空気をブロア19にて工場排気管に送り込み、
 コンプレッサ17にて外気を高圧空気としてケーシング7aの加圧空間7cに供給することを特徴とする。
Claim 7 is an automatic cleaning method using the automatic cleaning apparatus for anilox roll 1 according to claim 3.
Air containing cleaning liquid or pure water is sucked from the reduced pressure space 7m of the casing 7a, and the sucked air is sent to the factory exhaust pipe by the blower 19,
The compressor 17 supplies the outside air as high-pressure air to the pressurized space 7c of the casing 7a.
 請求項8は、請求項4に記載のアニロックスロール1の自動洗浄装置を用いた自動洗浄方法で、
 ケーシング7aの噴出口7bに設けた高周波振動発生部13にて高圧噴出空気に高周波振動を与えることを特徴とする。
Claim 8 is an automatic cleaning method using the automatic cleaning apparatus for anilox roll 1 according to claim 4.
A high-frequency vibration is imparted to the high-pressure jet air by a high-frequency vibration generator 13 provided at the jet outlet 7b of the casing 7a.
 本発明において、 アニロックスロール1の印刷液を洗浄液(極性溶媒)で洗浄し、続いてこの洗浄液を純水で洗い落とし、最後に高圧空気で純水を吹き飛ばすので、アニロックスロール1の表面に形成されている無数の微小穴内まで確実に洗浄でき、次ロットでの洗浄液の混入は確実に阻止できる。加えて、高圧空気に高周波振動を付与しておけば、噴射空気圧に粗密が付与され、無数の微小穴内の印刷液や洗浄液の残留物も確実に排出できる。
 そして、ケーシング7aの減圧空間7mから洗浄液又は純水を含む空気を吸引し、気液分離装置12にて空気と洗浄液又は純水を分離し、分離した空気をコンプレッサ17にて高圧空気としてケーシング7aの加圧空間7cに供給するようにしておけば、洗浄に使用される空気は閉回路内で循環することとなり、印刷液や洗浄液に有機溶媒を使用しても外部に漏れ出さず、作業環境を損なうことがない。別法としてブロア19にてケーシング7aの減圧空間7mから洗浄液又は純水を含む空気を吸引し、そのまま工場排気管に送給することもできる。
In the present invention, the printing liquid of the anilox roll 1 is washed with a washing liquid (polar solvent), then the washing liquid is washed off with pure water, and finally the pure water is blown off with high-pressure air. The countless minute holes can be reliably cleaned and contamination of the cleaning solution in the next lot can be reliably prevented. In addition, if high-frequency vibration is imparted to the high-pressure air, the jet air pressure is imparted with density, and the printing liquid and cleaning liquid residues in countless minute holes can be reliably discharged.
Then, the air containing the cleaning liquid or pure water is sucked from the decompression space 7m of the casing 7a, the air and the cleaning liquid or pure water are separated by the gas-liquid separation device 12, and the separated air is converted into high pressure air by the compressor 17 to the casing 7a. If it is made to supply to the pressurization space 7c, the air used for cleaning will circulate in the closed circuit, and even if an organic solvent is used for the printing liquid and the cleaning liquid, it does not leak to the outside and the working environment. Will not be damaged. Alternatively, air containing cleaning liquid or pure water can be sucked from the decompression space 7m of the casing 7a by the blower 19 and can be supplied to the factory exhaust pipe as it is.
本発明の印刷装置の概略構成を示す斜視図である。1 is a perspective view showing a schematic configuration of a printing apparatus of the present invention. (a)(b)は気液分離装置を使用する場合と、そうでない場合において、洗浄液による印刷液の洗浄時の印刷装置を正面から見た概念図である。(a) (b) is the conceptual diagram which looked at the printing apparatus at the time of washing | cleaning of the printing liquid by a washing | cleaning liquid from the front, when not using a gas-liquid separator. 純水による洗浄、及び高圧空気によりアニロックスロールの乾燥時の正面から見た概念図である。It is the conceptual diagram seen from the front at the time of washing | cleaning by a pure water, and drying of an anilox roll by high pressure air. 図3の高圧空気噴出状態を示す部分拡大断面図である。It is a partial expanded sectional view which shows the high pressure air ejection state of FIG.
 以下、本発明の一実施形態について図面を用いて説明する。 本実施形態の印刷装置の定盤14は直方体或いは厚板状の部材で、例えばガラス製の基板15がその上面の所定位置に設置され、印刷版3を装着した版胴2がその上を転動して往復し、その間に印刷版3が基板15に接触して基板15上の微細回路パターン上に印刷液を転写して配向膜を形成する。定盤14は、上記印刷時には基板15の表面が印刷版3に対してキッスタッチ位置まで上昇し、非印刷時には印刷版3から離れる位置に下降する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The platen 14 of the printing apparatus according to the present embodiment is a rectangular parallelepiped or thick plate member. For example, a glass substrate 15 is placed at a predetermined position on the upper surface thereof, and the plate cylinder 2 on which the printing plate 3 is mounted rolls on it. During this time, the printing plate 3 contacts the substrate 15 and transfers the printing liquid onto the fine circuit pattern on the substrate 15 to form an alignment film. The surface of the base plate 14 rises to a kiss touch position with respect to the printing plate 3 during printing, and descends to a position away from the printing plate 3 when not printing.
 印刷液は、本実施例では配向膜生成用で、例えば、ポリイミド液(PI液)が用いられる。 In this embodiment, the printing liquid is used for generating an alignment film, and for example, a polyimide liquid (PI liquid) is used.
 洗浄液は、後工程で純水洗浄するので、水との相溶性を有する極性溶媒、例えば液晶の場合、配向膜形成液の洗浄液としてNMP(N-メチル-2-ピロリドン(N-methylpyrrolidone))が用いられる。
 上記NMP液について言うと、ラクタム構造を含む5員環の構造を持つ有機化合物であり、極性溶媒のひとつで、無色又は僅かに黄色がかった液体であり、水や酢酸エチル、クロロホルム、ベンゼン、低級アルコールや低級ケトンといった様々な溶媒と混ざり合うことができ、高い溶解性を持つ。そのため特に高分子化学の分野を中心に様々な物質に対する溶媒として用いられる。
Since the cleaning liquid is washed with pure water in a subsequent step, in the case of a polar solvent having compatibility with water, for example, liquid crystal, NMP (N-methyl-2-pyrrolidone) is used as the cleaning liquid for the alignment film forming liquid. Used.
Speaking of the NMP solution, it is an organic compound having a 5-membered ring structure including a lactam structure, and is a colorless or slightly yellowish liquid, one of polar solvents, and water, ethyl acetate, chloroform, benzene, lower It can be mixed with various solvents such as alcohol and lower ketone, and has high solubility. Therefore, it is used as a solvent for various substances, particularly in the field of polymer chemistry.
 版胴2は金属で作られた円筒状の大型部材で、表面にはゴム又は樹脂で作られた印刷版3が版胴2の表面を覆い、巻き付けるように装着されている。装着された印刷版3の一端は版胴2に固定され、他端は公知の装着装置により、印刷版3の伸びを吸収できる構造となっている。
 印刷版3が装着された版胴2は、アニロックスロール1が設けられている本装置のホームポジションとアニロックスロール1の反対側の定盤14の端部との間を、図示しない版胴駆動用モータによって水平方向に回転しつつ往復移動する。
The plate cylinder 2 is a large cylindrical member made of metal, and a printing plate 3 made of rubber or resin is mounted on the surface so as to cover and wrap the surface of the plate cylinder 2. One end of the mounted printing plate 3 is fixed to the plate cylinder 2, and the other end has a structure capable of absorbing the elongation of the printing plate 3 by a known mounting device.
The plate cylinder 2 on which the printing plate 3 is mounted is for driving a plate cylinder (not shown) between the home position of the apparatus provided with the anilox roll 1 and the end of the surface plate 14 on the opposite side of the anilox roll 1. The motor reciprocates while rotating in the horizontal direction.
 印刷版3は樹脂板又はゴム板で形成され、印刷面に印刷パターンが形成されている。(本実施例では、基板15上に碁盤の目のように整然と配置された微細回路パターンに合わせて形成されている。) The printing plate 3 is formed of a resin plate or a rubber plate, and a printing pattern is formed on the printing surface. (In this embodiment, it is formed in accordance with a fine circuit pattern that is regularly arranged on the substrate 15 like a grid pattern.)
 アニロックスロール1は、本装置のホームポジションに回転自在に設置されており、公知一般のものを用いることができる。アニロックスロール1の表面には無数の微小穴(セル)1aが縦横に整然と形成されている。微小穴1aの開口形状は正六角形や正方形その他で、印刷の種類によって適宜なものが選択される。微小穴1aを構成するメッシュ線数、及びメッシュのセル容積(溝の容積)を選択することにより、印刷版3への印刷液の供給量を制御することができ、これにより基板15への印刷液の転写量を制御することができる。通常、アニロックスロール1の表面は、耐摩耗性向上のためハード(工業用)クロムメッキ処理又はセラミック処理が施されている。ハード(工業用)クロムメッキ処理やセラミック処理は洗浄時後の印刷液付着や沈着を低減することができる。 The anilox roll 1 is rotatably installed at the home position of the apparatus, and a known general one can be used. Innumerable minute holes (cells) 1a are regularly and vertically formed on the surface of the anilox roll 1. The opening shape of the minute hole 1a is a regular hexagon, a square or the like, and an appropriate one is selected depending on the type of printing. By selecting the number of mesh lines constituting the microhole 1a and the cell volume (groove volume) of the mesh, the supply amount of the printing liquid to the printing plate 3 can be controlled. The transfer amount of the liquid can be controlled. Usually, the surface of the anilox roll 1 is subjected to a hard (industrial) chrome plating process or a ceramic process in order to improve wear resistance. Hard (industrial) chrome plating and ceramic treatment can reduce adhesion and deposition of printing liquid after cleaning.
 塗工部4は、アニロックスロール1に摺接又は離間可能に配置された、例えば、板状のスクレーパやドクターロールのようなもので、アニロックスロール1との摺接部位に液溜まり5が形成される。本実施例ではスクレーパを塗工部4とする。
 液溜まり5には、印刷時には印刷液がその上方に設置された液体供給部6(例えば、ディスペンサのようなもの)から滴下供給され、印刷液の洗浄時には切り替えて洗浄液が滴下供給される。ディスペンサは前記のように切り替えで使用してもよいが、別個のものを用意するようにしてもよい。
 アニロックスロール1に対する塗工部4(スクレーパやドクターロール)の設置状態でアニロックスロール1に塗布される印刷液の量が制御される。
アニロックスロール1の下方にはアニロックスロール1、塗工部4及び液溜まり5の全体をカバーする液受け皿18が設置されている。
The coating unit 4 is, for example, a plate-like scraper or doctor roll disposed so as to be slidable or slidable on the anilox roll 1, and a liquid pool 5 is formed at a slidable contact portion with the anilox roll 1. The In this embodiment, the scraper is the coating unit 4.
The printing liquid is dropped and supplied to the liquid reservoir 5 from a liquid supply unit 6 (for example, a dispenser) disposed above the printing liquid, and the printing liquid is switched and supplied when the printing liquid is washed. The dispenser may be used by switching as described above, but a separate dispenser may be prepared.
The amount of printing liquid applied to the anilox roll 1 is controlled when the coating unit 4 (scraper or doctor roll) is installed on the anilox roll 1.
Below the anilox roll 1, a liquid tray 18 that covers the entire anilox roll 1, the coating unit 4, and the liquid reservoir 5 is installed.
 アニロックスロール1の乾燥部7となるケーシング7aはアニロックスロール1の直上に設置され、アニロックスロール1の軸線に対して平行に往復移動するように配置されている。
 ケーシング7aの内部構造は、図1に示すように中空直方体状で、図3に示すように隔壁7dで内部を2分割した場合は、一方を加圧空間7c、他方を減圧空間7mとする。この場合、噴出口7b側を吸引口7kより下流側にし、噴出口7b側で飛散した飛沫をアニロックスロール1の回転と共に吸引口7kに移動させ、上流側の吸引口7kでこれらを吸引する。
 図4の場合は、内部は2つの隔壁7dで三つの空間に分割され中央の空間が、圧縮空気が供給される加圧空間7cであり、両側の空間が減圧空間7mである。両側の減圧空間7mは独立しているように記載されているが、連通するようにしてもよい。
A casing 7 a serving as a drying unit 7 of the anilox roll 1 is installed immediately above the anilox roll 1 and is disposed so as to reciprocate in parallel with the axis of the anilox roll 1.
The internal structure of the casing 7a is a hollow rectangular parallelepiped as shown in FIG. 1, and when the interior is divided into two by a partition 7d as shown in FIG. 3, one is a pressurized space 7c and the other is a decompressed space 7m. In this case, the jet outlet 7b side is set to the downstream side of the suction port 7k, the splashes scattered on the jet outlet 7b side are moved to the suction port 7k along with the rotation of the anilox roll 1, and these are sucked by the upstream suction port 7k.
In the case of FIG. 4, the inside is divided into three spaces by two partition walls 7d, the central space is a pressurized space 7c to which compressed air is supplied, and the space on both sides is a decompressed space 7m. Although the decompression spaces 7m on both sides are described as being independent, they may be communicated.
 そしてケーシング7aのアニロックスロール1に対向する対向面(下面)には圧縮空気の噴出口7bと吸引口7kが形成され、噴出口7bは加圧空間7cに繋がっている。 Further, a compressed air jet port 7b and a suction port 7k are formed on the opposite surface (lower surface) of the casing 7a facing the anilox roll 1, and the jet port 7b is connected to the pressurized space 7c.
 図3の場合では、加圧空間7cの下面に設けられた圧縮空気の噴出口7bはアニロックスロール1に対するケーシング7aの下流側の長辺に沿って溝状に形成されている。そして噴出口7bを形成する隔壁7dの途中に噴出口7bの開口を狭くする突条7eが突設されている。前記突条7eは一対で、突条7eの間がスリット状の開口で高周波振動発生部13となっている。 In the case of FIG. 3, the compressed air ejection port 7 b provided on the lower surface of the pressurizing space 7 c is formed in a groove shape along the long side of the anilox roll 1 on the downstream side of the casing 7 a. And the protrusion 7e which narrows the opening of the jet nozzle 7b is protrudingly provided in the middle of the partition 7d which forms the jet nozzle 7b. The ridges 7e are a pair, and a slit-like opening between the ridges 7e forms a high-frequency vibration generating unit 13.
 図4の場合では、加圧空間7cの下面に設けられた圧縮空気の噴出口7bはアニロックスロール1に対するケーシング7aの対向面の中央に、ケーシング7aの長手方向にて溝状に形成されている。隔壁7dの途中には図3と同様の突条7eが突設され、突条7eの間がスリット状の開口で高周波振動発生部13となっている。
 なお、突条7eは図のような実施例に限られず、2以上設けることができる。
In the case of FIG. 4, the compressed air outlet 7 b provided on the lower surface of the pressurized space 7 c is formed in a groove shape in the longitudinal direction of the casing 7 a at the center of the facing surface of the casing 7 a with respect to the anilox roll 1. . A protrusion 7e similar to that shown in FIG. 3 is provided in the middle of the partition wall 7d, and a slit-like opening serves as a high-frequency vibration generator 13 between the protrusions 7e.
In addition, the protrusion 7e is not restricted to an Example as shown in the figure, Two or more can be provided.
 吸引口7kはスリット状に形成され、噴出口7bの近傍(本実施例ではその両側)にて噴出口7bに沿うように設けられている。そして吸引口7kは噴出口7bから噴出された圧縮空気の噴出方向に傾斜して開口している。換言すれば、圧縮空気の噴出方向の軸線と吸引口7kの吸引方向の軸線との角度(内角)が鋭角に形成されている。
 そして、前記吸引口7kの吸引量を、前記噴出口7bからの噴出空気量より多くして、ケーシング7aの対向面とアニロックスロール1との間に形成された吸引用空間9内を外部に対して低圧に維持し、外部から空気が吸引用空間9内に流れ込むようにしている。
The suction port 7k is formed in a slit shape, and is provided along the jet port 7b in the vicinity of the jet port 7b (in this embodiment, both sides thereof). And the suction port 7k is inclined and opened in the jet direction of the compressed air jetted from the jet port 7b. In other words, the angle (inner angle) between the axis of the compressed air ejection direction and the axis of the suction port 7k in the suction direction is formed as an acute angle.
Then, the amount of suction of the suction port 7k is made larger than the amount of air ejected from the jet port 7b, and the inside of the suction space 9 formed between the facing surface of the casing 7a and the anilox roll 1 is exposed to the outside. Thus, the pressure is kept low so that air flows into the suction space 9 from the outside.
 ケーシング7aのアニロックスロール1に対する対向面には、図3のように単に、噴出口7bとその両側に配置された吸引口7kが形成されている。
 ケーシング7aの対向面がアニロックスロール1に接触してアニロックスロール1の表面に傷を付けることがあっては好ましくないので、僅かに離間させ、両者の間に隙間16を設けてセットする。
On the surface of the casing 7a facing the anilox roll 1, as shown in FIG. 3, a spout 7b and suction ports 7k arranged on both sides thereof are formed.
Since it is not preferable that the facing surface of the casing 7a comes into contact with the anilox roll 1 and scratches the surface of the anilox roll 1, it is set slightly spaced apart and provided with a gap 16 therebetween.
 気液分離装置12は図2(a)に示すように設置される場合と、図2(b)に示すように設置されず、そのまま工場排気管に送られる場合とがある。以下、図2(a)に示すように気液分離装置12が設置される場合について説明する。
 気液分離装置12は、中空の缶体で入口12aに減圧配管11が接続され、出口12bに加圧配管10が接続され、減圧配管11はケーシング7aの減圧空間7mに接続され、加圧配管10は加圧空間7cに接続されている。加圧配管10の途中にはコンプレッサ17が設置されている。なお、気液分離装置12内にはフィルター12fが設置され、分離された空気を濾過し、コンプレッサ17側に供給している。勿論、フィルター12fは気液分離装置12外に設置することも可能である。
The gas-liquid separator 12 may be installed as shown in FIG. 2 (a) or may be sent as it is to the factory exhaust pipe as shown in FIG. 2 (b). Hereinafter, the case where the gas-liquid separator 12 is installed as shown in FIG.
The gas-liquid separation device 12 is a hollow can body, the decompression pipe 11 is connected to the inlet 12a, the pressurization pipe 10 is connected to the outlet 12b, the decompression pipe 11 is connected to the decompression space 7m of the casing 7a, and the pressurization pipe 10 is connected to the pressurizing space 7c. A compressor 17 is installed in the middle of the pressure pipe 10. A filter 12f is installed in the gas-liquid separator 12, and the separated air is filtered and supplied to the compressor 17 side. Of course, the filter 12 f can be installed outside the gas-liquid separator 12.
 これに対して気液分離装置を設置せず、そのまま工場排気管に送られる場合について説明する。図2(b)に示すように、減圧配管11はケーシング7aの減圧空間7mに接続され、その出口はそのまま工場排気管に接続されている。ブロア19は減圧配管11又は工場排気管に設置されている。
 一方、加圧配管10はケーシング7aの加圧空間7cに接続され、外気を吸引するようになっている。加圧配管10にはその途中にコンプレッサ17が設置されている。この場合、コンプレッサ17を設けず、加圧配管10を工場高圧配管に接続してもよい。
 なお、この場合も必要に応じて減圧配管11にフィルター(図示せず)が設置される。
On the other hand, the case where it does not install a gas-liquid separator but is sent to a factory exhaust pipe as it is is explained. As shown in FIG. 2 (b), the decompression pipe 11 is connected to the decompression space 7m of the casing 7a, and its outlet is directly connected to the factory exhaust pipe. The blower 19 is installed in the decompression pipe 11 or the factory exhaust pipe.
On the other hand, the pressurizing pipe 10 is connected to the pressurizing space 7c of the casing 7a and sucks outside air. A compressor 17 is installed in the pressurizing pipe 10 in the middle thereof. In this case, the pressure pipe 10 may be connected to the factory high-pressure pipe without providing the compressor 17.
In this case as well, a filter (not shown) is installed in the decompression pipe 11 as necessary.
 次に、本印刷装置の作用について説明する。本印刷装置の工程は以下の手順で行われる。
(1)基板15への印刷
(2)印刷液が付着しているアニロックスロール1の洗浄液による洗浄
(3)塗工部(スクレーパ)4がアニロックスロール1から離脱
(4)洗浄液が付着しているアニロックスロール1の純水による洗浄
(5)アニロックスロール1上の純水の除去と乾燥
Next, the operation of the printing apparatus will be described. The process of the printing apparatus is performed according to the following procedure.
(1) Printing on the substrate 15 (2) Cleaning the anilox roll 1 to which the printing liquid is attached with the cleaning liquid (3) The coating part (scraper) 4 is detached from the anilox roll 1 (4) The cleaning liquid is attached Cleaning the anilox roll 1 with pure water (5) Removal and drying of pure water on the anilox roll 1
(1)基板15への印刷
 印刷時には液体供給部6から液溜まり5に印刷液が滴下貯留されると共にアニロックスロール1が回転作動し、その表面に印刷液が均一に塗布される。そして、印刷版3が装着された版胴2がアニロックスロール1と同期回転し、アニロックスロール1の表面の印刷液が印刷版3の所定領域に塗布(一次転写)される。
 同時に基板15を所定位置に設置した定盤14が同期して所定高さ迄上昇して待機しており、その上を版胴2が転動する。これにより基板15に印刷版3を接触させて回転移動させ、基板15の微細回路パターンに応じた印刷液パターンが印刷(二次転写)されて一回の印刷が完了する。この操作を繰り返し所定枚数の印刷が終了するとアニロックスロール1の表面に残留している印刷液を洗い落す洗浄工程に移る。
(1) Printing on the substrate 15 At the time of printing, the printing liquid is dripped and stored from the liquid supply unit 6 to the liquid reservoir 5 and the anilox roll 1 is rotated to apply the printing liquid uniformly on the surface thereof. Then, the plate cylinder 2 on which the printing plate 3 is mounted rotates in synchronization with the anilox roll 1, and the printing liquid on the surface of the anilox roll 1 is applied (primary transfer) to a predetermined area of the printing plate 3.
At the same time, the surface plate 14 with the substrate 15 placed at a predetermined position is synchronously raised to a predetermined height and stands by, and the plate cylinder 2 rolls thereon. As a result, the printing plate 3 is brought into contact with the substrate 15 and rotated, and a printing liquid pattern corresponding to the fine circuit pattern of the substrate 15 is printed (secondary transfer), whereby one printing is completed. This operation is repeated, and when a predetermined number of printings are completed, the process proceeds to a cleaning step for washing off the printing liquid remaining on the surface of the anilox roll 1.
(2)アニロックスロール1の洗浄液による洗浄
 アニロックスロール1の洗浄はまず、液体供給部6からの滴下供給液滴が印刷液から洗浄液に切り替わり、洗浄液が液溜まり5に供給される。液溜まり5に供給された洗浄液はアニロックスロール1の回転によってアニロックスロール1の表面に塗布される。初期の時点では洗浄液と印刷液とが混ざり合った状態となるが、洗浄液の供給とアニロックスロール1の回転により印刷液が混入した洗浄液が流出し、流出分だけ新しい洗浄液が供給されて印刷液が次第に薄まり、最終的には印刷液が洗い落とされて洗浄液だけとなる。これら印刷液混じりの洗浄液や洗浄完了時の洗浄液はアニロックスロール1の下方に設置されたトレー19に受け取られる。
 なお、上記液体供給部6は、印刷液と洗浄液とを切り替えて供給する例を示したが、勿論、これに限られず別々の処から個別に供給することも可能である。
(2) Cleaning the Anilox Roll 1 with the Cleaning Liquid First, the anilox roll 1 is cleaned by dropping the supply droplets dropped from the liquid supply unit 6 from the printing liquid to the cleaning liquid and supplying the cleaning liquid to the liquid reservoir 5. The cleaning liquid supplied to the liquid reservoir 5 is applied to the surface of the anilox roll 1 by the rotation of the anilox roll 1. Although the cleaning liquid and the printing liquid are mixed at the initial time, the cleaning liquid mixed with the cleaning liquid is supplied by the supply of the cleaning liquid and the anilox roll 1 and the new cleaning liquid is supplied by the amount of the outflow. It gradually fades, and finally the printing liquid is washed away, leaving only the cleaning liquid. The cleaning liquid mixed with the printing liquid and the cleaning liquid at the completion of the cleaning are received by the tray 19 installed below the anilox roll 1.
In addition, although the liquid supply part 6 showed the example which switches and supplies a printing liquid and a washing | cleaning liquid, of course, it is not restricted to this, It is also possible to supply separately from different processes.
(3)塗工部(スクレーパ)4がアニロックスロール1から離脱
 印刷液の除去が終了すると、洗浄液の供給は不要となり、アニロックスロール1との接触部位にて液溜まり5を構成する塗工部(スクレーパ)4がアニロックスロール1から離脱する。
(3) The coating part (scraper) 4 is detached from the anilox roll 1 When the removal of the printing liquid is completed, the supply of the cleaning liquid is not necessary, and the coating part (the coating part (5) constituting the liquid pool 5 at the contact point with the anilox roll 1) Scraper 4 is released from the anilox roll 1.
(4)洗浄液が付着しているアニロックスロール1の純水による洗浄
 この時点では、アニロックスロール1の表面に付着している液体は洗浄液だけである。洗浄液は極性溶媒であるので、純水との相溶性が高く、アニロックスロール1を回転させながらその表面に均等に純水を滴下すれば次第に洗い流されて洗浄液の除去がなされ、純水だけがアニロックスロール1の表面に残る。
 これら洗浄液混じりの純水や洗浄完了時の純水は前述同様アニロックスロール1の下方に設置されたトレー19に受け取られる。
(4) Cleaning the anilox roll 1 with the cleaning liquid attached with pure water At this time, the liquid attached to the surface of the anilox roll 1 is only the cleaning liquid. Since the cleaning liquid is a polar solvent, it is highly compatible with pure water. If pure water is evenly dropped onto the surface of the anilox roll 1 while rotating the anilox roll 1, the cleaning liquid is gradually washed away, and only pure water is anilox. It remains on the surface of the roll 1.
The pure water mixed with the cleaning liquid and the pure water at the completion of the cleaning are received by the tray 19 installed below the anilox roll 1 as described above.
(5)アニロックスロール1上の純水の除去と乾燥
 この時点ではアニロックスロール1の表面には上記のように純水だけが付着している状態となる。この状態となった時点で、アニロックスロール1の直上に設けられた乾燥部7によってアニロックスロール1の純水除去と乾燥が行われる。
 乾燥部7を構成するケーシング7aでは上流側又はその中央の噴出口7bから高圧の圧縮空気が噴き出し、ケーシング7aの対向面に来たアニロックスロール1の表面に高圧の圧縮空気を噴き付けるようになっている。
(5) Removal of pure water on the anilox roll 1 and drying At this time, only the pure water is attached to the surface of the anilox roll 1 as described above. When this state is reached, the anilox roll 1 is dewatered and dried by the drying unit 7 provided immediately above the anilox roll 1.
In the casing 7a constituting the drying unit 7, high-pressure compressed air is ejected from the upstream or central jet outlet 7b, and the high-pressure compressed air is sprayed on the surface of the anilox roll 1 coming to the opposite surface of the casing 7a. ing.
 上記高圧の圧縮空気は、噴出口7bの狭窄した高周波発生部13において、突条7eを振動させ、これによって空気抵抗の強弱が高周波で発生する。噴射口7bから噴射された噴出空気にはこの高周波の振動が重畳しており、アニロックスロール1の表面だけでなく無数の微小穴1aの底までこの高周波噴出空気が届き、アニロックスロール1の表面及び微小穴1aに入り込んでいる純水を吹き飛ばす。この高圧の高周波圧縮空気の作用の模式的状況を図4の拡大図に示す。 The high-pressure compressed air vibrates the ridge 7e in the constricted high-frequency generator 13 at the jet outlet 7b, thereby generating high and low air resistance. This high-frequency vibration is superimposed on the jet air ejected from the jet port 7b, and this high-frequency jet air reaches not only the surface of the anilox roll 1 but also the bottoms of countless micro holes 1a, and the surface of the anilox roll 1 and The pure water that has entered the minute hole 1a is blown off. A schematic view of the action of this high-pressure, high-frequency compressed air is shown in the enlarged view of FIG.
 吹き飛ばされた純水は、僅かな隙間16において微細な液滴となって周囲に飛び散るが、噴出口7bの近傍にはこれを両側から挟むように(或いは下流側に)、そして噴出口7bの方に向って開口した吸引口7kが設けられているので、前記微細液滴はそのまま吸引口7kに吸い込まれることになる。
 この場合、噴出口7bからの空気量よりも吸引口7kの吸引空気量が大きく設定されているので、吸引口7kの周囲は外部より負圧になっている。それ故、僅かな隙間16から微細液滴が飛び出すようなことはない。
The pure water blown off becomes fine droplets in the slight gap 16 and scatters around. However, in the vicinity of the jet outlet 7b, it is sandwiched from both sides (or on the downstream side), and the jet outlet 7b Since the suction port 7k opened in the direction is provided, the fine droplet is sucked into the suction port 7k as it is.
In this case, since the amount of suction air at the suction port 7k is set larger than the amount of air from the jet port 7b, the periphery of the suction port 7k has a negative pressure from the outside. Therefore, fine droplets do not fly out from the slight gap 16.
 減圧空間に吸い込まれ微細液滴は、減圧配管11を通って気液分離装置12に送り込まれ、微細液滴は落下して気液分離装置12の底に溜まり、空気は分離され、フィルター12fで濾過された後、コンプレッサ17の吸引により加圧配管10に圧入される。
 そして、再度、乾燥部7のケーシング7aの加圧空間7cに送り込まれ、噴出口7bから噴き出される。
 このような操作を繰り返し、アニロックスロール1の表面は勿論、微小穴1a内の純水を吹き飛ばし、アニロックスロール1の乾燥が終了する。
Fine droplets sucked into the decompression space are sent to the gas-liquid separation device 12 through the decompression pipe 11, and the fine droplets fall and accumulate at the bottom of the gas-liquid separation device 12, and the air is separated by the filter 12f. After being filtered, it is press-fitted into the pressure pipe 10 by suction of the compressor 17.
And it is again sent to the pressurization space 7c of the casing 7a of the drying part 7, and is ejected from the jet nozzle 7b.
By repeating such an operation, not only the surface of the anilox roll 1 but also the pure water in the minute hole 1a is blown off, and the drying of the anilox roll 1 is completed.
 なお、上記の場合は気液分離装置12を利用して微細液滴混じりの空気を分離して、分離した空気を循環再利用しているが、図2(b)に示すように、気液分離装置12を用いることなくブロア18を介して工場排気管にそのまま放出してもよい。 In the above case, air mixed with fine droplets is separated using the gas-liquid separator 12 and the separated air is circulated and reused. However, as shown in FIG. You may discharge | release to a factory exhaust pipe as it is through the blower 18 without using the separation apparatus 12. FIG.
 1:アニロックスロール、1a:微小穴、2:版胴、3:印刷版、4:塗工部、5:液溜まり、6:液体供給部、7:乾燥部、7a:ケーシング、7b:噴出口、7c:加圧空間、7d:隔壁、7e:突条、7k:吸引口、7m:減圧空間、8:純水供給部、9:吸引用空間、10:加圧配管、11:減圧配管、12:気液分離装置、12a:入口、12b:出口、12f:フィルター、13:高周波振動発生部、14:定盤、15:基板、16:隙間、17:コンプレッサ、18:液受け皿、19:ブロア。 1: anilox roll, 1a: minute hole, 2: plate cylinder, 3: printing plate, 4: coating unit, 5: liquid reservoir, 6: liquid supply unit, 7: drying unit, 7a: casing, 7b: jet nozzle 7c: pressurizing space, 7d: partition wall, 7e: ridge, 7k: suction port, 7m: decompression space, 8: pure water supply unit, 9: suction space, 10: pressurization piping, 11: decompression piping, 12: Gas-liquid separator, 12a: Inlet, 12b: Outlet, 12f: Filter, 13: High-frequency vibration generator, 14: Surface plate, 15: Substrate, 16: Gap, 17: Compressor, 18: Liquid pan, 19: Blower.

Claims (8)

  1.   印刷版が設置され、前記印刷版を介して前記印刷版に塗布された印刷液を定盤に設置された基板に転着させる版胴と、
     版胴と同期して回転し、印刷版に印刷液を塗布するアニロックスロールと、
     印刷時にアニロックスロールへの印刷液の塗布、及び印刷終了後に洗浄液による塗布された印刷液の洗浄時にアニロックスロールに摺接してアニロックスロールとの間に液溜まりを形成し、アニロックスロールの洗浄後、アニロックスロールから離間する塗工部と、
     印刷時に液溜まりに印刷液を供給し、印刷後のアニロックスロールの洗浄時に液溜まりに洗浄液を供給する液体供給部と、
     アニロックスロールの洗浄液による洗浄後、回転しているアニロックスロールの表面に純水を供給し、洗浄液を洗い落とす純水供給部と、
     アニロックスロールに近接して配置され、アニロックスロールに対向する対向面に設けられた高圧空気の噴出口と、前記噴出口7bに隣接して設けられ、前記高圧空気と該高圧空気によって吹き飛ばされた純水とを吸引する吸引口が設けられたケーシングを具備する乾燥部とで構成されていることを特徴とするアニロックスロールの自動洗浄装置。
    A printing plate is installed, and a printing cylinder that transfers the printing liquid applied to the printing plate through the printing plate to a substrate installed on a surface plate,
    An anilox roll that rotates in synchronization with the plate cylinder and applies printing liquid to the printing plate;
    Applying the printing liquid to the anilox roll during printing, and forming a liquid pool with the anilox roll by sliding against the anilox roll when the printing liquid applied with the cleaning liquid is washed after printing, and after cleaning the anilox roll, anilox A coating part separated from the roll;
    A liquid supply unit that supplies the printing liquid to the liquid reservoir during printing and supplies the cleaning liquid to the liquid reservoir when cleaning the anilox roll after printing;
    After cleaning with the anilox roll cleaning liquid, pure water is supplied to the surface of the rotating anilox roll, and the pure water supply section for washing off the cleaning liquid;
    A high-pressure air spout disposed near the anilox roll and provided on the opposite surface facing the anilox roll, and a pure air blown away by the high-pressure air and the high-pressure air provided adjacent to the spout 7b. An anilox roll automatic cleaning device comprising: a drying section having a casing provided with a suction port for sucking water.
  2.  請求項1に記載のアニロックスロールの自動洗浄装置において、
     気液分離装置と、
     吸引口が形成されているケーシングの減圧空間と前記気液分離装置の入口とを繋ぐ減圧配管と、
     噴出口が設けられたケーシングの加圧空間と前記気液分離装置の排気口とを接続する加圧配管と、
     加圧配管に設置され、加圧空間に高圧空気を供給するコンプレッサとが更に設けられていることを特徴とするアニロックスロールの自動洗浄装置。
    In the automatic cleaning apparatus of an anilox roll according to claim 1,
    A gas-liquid separator,
    A decompression pipe connecting the decompression space of the casing in which the suction port is formed and the inlet of the gas-liquid separator;
    A pressurized pipe connecting the pressurized space of the casing provided with the jet outlet and the exhaust port of the gas-liquid separator;
    An anilox roll automatic cleaning device, further comprising a compressor installed in the pressurized pipe and supplying high-pressure air to the pressurized space.
  3.  請求項1に記載のアニロックスロールの自動洗浄装置において、
     吸引口が形成されているケーシングの減圧空間と工場排気管とを繋ぐ減圧配管と、
     減圧配管或いは工場排気管に設置された排気用のブロアと、
     噴出口が設けられたケーシングの加圧空間と工場高圧配管とを接続する、又はコンプレッサが設置され、高圧空気を加圧空間に供給する加圧配管が更に設けられていることを特徴とするアニロックスロールの自動洗浄装置。
    In the automatic cleaning apparatus of an anilox roll according to claim 1,
    A decompression pipe connecting the decompression space of the casing in which the suction port is formed and the factory exhaust pipe;
    An exhaust blower installed in a decompression pipe or a factory exhaust pipe;
    Anilox characterized in that the pressurized space of the casing provided with the jet outlet is connected to the factory high-pressure piping, or a compressor is installed and a pressurized piping for supplying high-pressure air to the pressurized space is further provided. Automatic cleaning device for rolls.
  4.  請求項1~3のいずれかに記載のアニロックスロールの自動洗浄装置において、
     ケーシングの噴出口に高圧噴出空気に高周波振動を与える高周波振動発生部が更に設けられていることを特徴とするアニロックスロールの自動洗浄装置。
    In the automatic cleaning apparatus for anilox roll according to any one of claims 1 to 3,
    An automatic anilox roll cleaning apparatus, further comprising a high-frequency vibration generating section for applying high-frequency vibration to high-pressure jet air at a jet outlet of a casing.
  5.  請求項1に記載のアニロックスロールの自動洗浄装置を用いた自動洗浄方法で、
      アニロックスロールとアニロックスロールに臨む位置に設けられた塗工部との間に設けられている液溜まりの印刷液を、版胴に設置された印刷版に塗布し、
     前記版胴を、基板の上を転動させて印刷版を基板に接触させて印刷を行い、
     基板への印刷終了後に液溜まりに洗浄液を供給しつつアニロックスロールを回転させてアニロックスロール上の印刷液を洗浄し、
     洗浄液による印刷液の洗浄終了後、塗工部をアニロックスロールから離脱させ、然る後、アニロックスロールに純水を供給してアニロックスロール上の洗浄液を洗い落し、
     純水による洗浄液の除去後、乾燥部のケーシングをアニロックスロールに近接させ、ケーシングの噴出口から高圧空気を噴出させてアニロックスロール上の付着純水を吹き飛ばすと共に、噴出口に隣接して設けられた吸引口にて前記高圧空気及び吹き飛ばされた純水を吸引することを特徴とする自動洗浄方法。
    An automatic cleaning method using the anilox roll automatic cleaning device according to claim 1,
    Apply the printing liquid in the liquid reservoir provided between the anilox roll and the coating part provided at the position facing the anilox roll to the printing plate installed in the plate cylinder,
    The plate cylinder is rolled on the substrate to perform printing by bringing the printing plate into contact with the substrate,
    Rotate the anilox roll while supplying the cleaning liquid to the liquid reservoir after printing on the substrate to clean the printing liquid on the anilox roll,
    After the printing liquid is washed with the cleaning liquid, the coating part is detached from the anilox roll, and then the pure water is supplied to the anilox roll to wash off the cleaning liquid on the anilox roll.
    After removing the cleaning liquid with pure water, the casing of the drying unit was brought close to the anilox roll, and high-pressure air was blown from the outlet of the casing to blow off the adhering pure water on the anilox roll, and provided adjacent to the outlet. An automatic cleaning method characterized by sucking the high-pressure air and blown away pure water at a suction port.
  6.  請求項2に記載のアニロックスロールの自動洗浄装置を用いた自動洗浄方法で、
     ケーシングの減圧空間から洗浄液又は純水を含む空気を吸引し、気液分離装置にて空気と洗浄液又は純水を分離し、
     分離した空気をコンプレッサにて高圧空気としてケーシングの加圧空間に供給することを特徴とする自動洗浄方法。
    An automatic cleaning method using the anilox roll automatic cleaning device according to claim 2,
    The air containing the cleaning liquid or pure water is sucked from the decompression space of the casing, and the air and the cleaning liquid or pure water are separated by the gas-liquid separator,
    An automatic cleaning method, wherein the separated air is supplied as high pressure air to a pressurized space of a casing by a compressor.
  7.  請求項3に記載のアニロックスロールの自動洗浄装置を用いた自動洗浄方法で、
     ケーシングの減圧空間から洗浄液又は純水を含む空気を吸引し、前記吸引空気をブロアにて工場排気管に送り込み、
     コンプレッサにて外気を高圧空気としてケーシングの加圧空間に供給することを特徴とする自動洗浄方法。
    An automatic cleaning method using the anilox roll automatic cleaning device according to claim 3,
    Air containing cleaning liquid or pure water is sucked from the decompression space of the casing, and the sucked air is sent to a factory exhaust pipe by a blower.
    An automatic cleaning method characterized in that outside air is supplied as high-pressure air to a pressurized space of a casing by a compressor.
  8.  請求項4に記載のアニロックスロールの自動洗浄装置を用いた自動洗浄方法で、
     ケーシングの噴出口に設けた高周波振動発生部にて高圧噴出空気に高周波振動を与えることを特徴とする自動洗浄方法。
    An automatic cleaning method using the anilox roll automatic cleaning device according to claim 4,
    An automatic cleaning method, wherein high-frequency vibration is applied to high-pressure jet air at a high-frequency vibration generator provided at a jet port of a casing.
PCT/JP2016/003588 2016-08-03 2016-08-03 Automatic washing device for anilox roll and washing method thereof WO2018025292A1 (en)

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