WO2018023843A1 - Vibration diaphragm and coating method thereof, and electroacoustic transducer - Google Patents

Vibration diaphragm and coating method thereof, and electroacoustic transducer Download PDF

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Publication number
WO2018023843A1
WO2018023843A1 PCT/CN2016/096778 CN2016096778W WO2018023843A1 WO 2018023843 A1 WO2018023843 A1 WO 2018023843A1 CN 2016096778 W CN2016096778 W CN 2016096778W WO 2018023843 A1 WO2018023843 A1 WO 2018023843A1
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WO
WIPO (PCT)
Prior art keywords
graphene
diaphragm
graphite powder
coating
layer
Prior art date
Application number
PCT/CN2016/096778
Other languages
French (fr)
Chinese (zh)
Inventor
何朝阳
易鹏飞
孟献振
Original Assignee
常州阿木奇声学科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201610627028.7A external-priority patent/CN106060721B/en
Priority claimed from CN201620831762.0U external-priority patent/CN206620277U/en
Application filed by 常州阿木奇声学科技有限公司 filed Critical 常州阿木奇声学科技有限公司
Publication of WO2018023843A1 publication Critical patent/WO2018023843A1/en

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04Plane diaphragms
    • H04R7/06Plane diaphragms comprising a plurality of sections or layers
    • H04R7/10Plane diaphragms comprising a plurality of sections or layers comprising superposed layers in contact
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

Definitions

  • the present invention relates to the technical field of acoustic diaphragms, and more particularly to a diaphragm and a coating method thereof, and an electroacoustic transducer.
  • the technical problem to be solved by the present invention is that the above-mentioned common diaphragms of the prior art have poor rigidity and high and low frequencies. A defect of poor performance, providing a diaphragm and a coating method thereof, and an electroacoustic transducer.
  • the technical solution adopted by the present invention to solve the technical problem thereof is: constructing a diaphragm, the diaphragm comprising:
  • the substrate layer is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane. ;
  • the strengthening layer is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, wherein
  • the weight ratio of the graphene to the diluent is (5 ⁇ 10): (9995-9990);
  • the weight ratio of the graphite powder, graphene and diluent is (5 ⁇ 10): (5-10): (9990-9980);
  • the glue layer is coated on the surface of the strengthening layer, and the reinforcing layer is completely covered.
  • the thickness of the reinforcing layer is 0.5 to 1.5 ⁇ m.
  • the present invention also provides an electroacoustic transducer, the electroacoustic transducer comprising a magnetic circuit system, a vibration system coupled to the magnetic circuit system, wherein the vibration system includes the diaphragm, And a driving device that drives the diaphragm.
  • the magnetic circuit system is a moving iron magnetic circuit system or a moving coil magnetic circuit system.
  • the moving iron type magnetic circuit system includes an outer magnetic conductive plate, a magnet, an armature, a rotating shaft, and a coil.
  • the coil is provided with two coils and symmetrically distributed on both sides of the rotating shaft
  • the two coils are connected and the same direction of rotation.
  • the moving coil type magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
  • the driving device is a voice coil.
  • the present invention also provides a method for preparing a diaphragm, the method comprising the following steps:
  • S1 providing a substrate, graphene, graphite powder, a diluent, and a glue;
  • S3 uniformly coating the graphene suspension or the graphene-graphite powder suspension on the surface of the substrate to form a strengthening layer, wherein the reinforcing layer has a thickness of 0.5 to 1.5 ⁇ m ;
  • the weight ratio of the graphene to the diluent in the graphene suspension is (5 ⁇ 10): (9995 -9990);
  • the weight ratio of the graphene, graphite powder and diluent in the graphene-graphite powder suspension is (5 ⁇ 1)
  • the glue is preferably any one of polyurethane, vinyl fluoride, polyacrylate emulsion, vinyl acetate, and ethylene vinyl acetate.
  • the thickness of the glue layer is preferably.
  • the graphene suspension or the graphene-graphite powder suspension is uniformly coated on the substrate by slit coating in the step S3. surface.
  • the graphene suspension or the graphene-graphite powder suspension is uniformly coated on the surface of the substrate by using a screen coating method in the step S3. .
  • the substrate is preferably polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, polyurethane a film made of any one of the esters.
  • the present invention also provides an electroacoustic transducer comprising a magnetic circuit system, a vibration system coupled to the magnetic circuit system, wherein the vibration system comprises the above preparation method a diaphragm and a driving device for driving the diaphragm.
  • the magnetic circuit system is a moving iron magnetic circuit system or a moving coil magnetic circuit system.
  • the moving iron type magnetic circuit system includes an outer magnetic conducting plate, a magnet, an armature, a rotating shaft, and a coil.
  • the coil is provided with two coils and symmetrically distributed on both sides of the rotating shaft
  • the two coils are connected and the same direction of rotation.
  • the moving coil type magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
  • the driving device is a voice coil.
  • the diaphragm of the present invention has the following advantageous effects:
  • the diaphragm of the present invention is a diaphragm comprising a base layer, a reinforcing layer, and a three-layer structure of a glue layer coated on the surface of the reinforcing layer, wherein
  • the substrate layer is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane; the reinforcing layer is made of graphite.
  • the mixture of ene or graphene and graphite powder is prepared by mixing with a diluent, wherein the weight ratio of graphene to diluent is (5 ⁇ 10): (9995-9990); graphite powder, graphene and thinner The weight ratio is (5 ⁇ 10) : (5-10) : (9990-9980).
  • the invention uniformly coats the surface of the substrate layer by mixing the mixture of graphene or graphene and graphite powder through a diluent, and the structure enhances the rigidity of the diaphragm, and the vibration is improved by using graphene. High and low frequency performance of the film.
  • FIG. 1 is a schematic view showing the structure of a diaphragm of a graphene or graphene and graphite powder in an embodiment of the present invention
  • FIG. 2 is a schematic flow chart of a method for coating a diaphragm according to an embodiment of the present invention
  • FIG. 3 is a graph showing a frequency response curve of a diaphragm and a common diaphragm according to an embodiment of the present invention
  • FIG. 4 is an impedance curve diagram of a horn assembled with a diaphragm and a common diaphragm according to an embodiment of the present invention
  • FIG. 5 is a block diagram of an electroacoustic transducer according to an embodiment of the present invention.
  • the present invention provides a diaphragm including a substrate layer 100, a reinforcing layer 200, and a glue layer 300 coated on the surface of the reinforcing layer 200.
  • the glue layer 300 is completely covered and strengthened.
  • the base material layer 100 is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane.
  • the substrate layer 100 is made of a film made of a polyethylene terephthalate material, that is, a PET (polyethylene terephthalate) film is preferably used as a substrate of the diaphragm.
  • the strengthening layer 200 is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, that is, the strengthening layer 200 may be prepared by mixing graphene through a diluent (as shown in FIG. 1). ), can also be made by mixing a mixture of graphene and graphite powder through a diluent (as shown in Figure 1). Understandably
  • the mixture of graphene or graphene and graphite powder is uniformly stirred by adding a diluent, so that the graphene is uniformly dispersed in the diluent.
  • the diluent provided by the present invention may be any of ethyl acetate, toluene, xylene, and methyl ketone, and more preferably includes 5% of ethyl acetate.
  • the use of ethyl acetate including 5% as a diluent is low in odor compared to other materials and economical.
  • the weight ratio of graphene to diluent is preferably ( 5 to 10): (9995-9990). If the strengthening layer 200 is prepared by mixing a mixture of graphene and graphite powder through a diluent, the weight ratio of graphite powder, graphene to diluent is (5-10) : (5-10) : (9990- 9980).
  • graphite powder is added to the strengthening layer 200. Since the graphite powder has better heat dissipation performance, and the diaphragm generates high heat after vibration, the addition of the graphite powder contributes to the diaphragm. Heat dissipation, when the diaphragm is applied to an acoustic device such as a speaker, the horn can be increased. In addition, since graphene has the characteristics of single atomic rigidity, graphene has strong rigidity and good overall performance. Adding graphene to the strengthening layer 200 can change the characteristics of the diaphragm and make the diaphragm reach the metal-plated high frequency.
  • the same can achieve better low-frequency performance, improve the high-low frequency performance of the diaphragm, and the same graphene can directly contact the surface of the substrate, so that the formed diaphragm is more rigid.
  • the thickness of the reinforcing layer 200 is preferably 0.5 to 1.5 ⁇ m, more preferably 1 ⁇ m.
  • the diaphragm provided in the embodiment of the present invention can be applied to an acoustic device such as a speaker or a receiver, has good high and low frequency characteristics and good rigidity, and the sound quality of the speaker or receiver using the diaphragm of the present invention The effect is good.
  • FIG. 2 it is a flowchart of a method for coating a diaphragm provided by the present invention, the coating method comprising the following steps:
  • S1 providing a substrate, graphene, graphite powder, a diluent, and a glue.
  • the substrate is made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane.
  • Film Preferred polyethylene terephthalate ( ⁇ ET).
  • the diluent may be any one of ethyl acetate, toluene, xylene, and butanone, and more preferably includes ethyl acetate in an amount of 5%.
  • the use of ethyl acetate containing 5% as a diluent is less odorous and economical than other materials.
  • the glue is any one of polyurethane, vinyl fluoride, polyacrylate emulsion, vinyl acetate, and ethylene vinyl acetate, preferably polyurethane.
  • S2 adding the graphene or the mixture of the graphene and the graphite powder to the diluent and uniformly forming a graphene suspension or a graphene-graphite powder suspension.
  • the graphene and the diluent may be mixed in different ratios in the graphene suspension.
  • the weight ratio of graphene to diluent is preferably (5 ⁇ 10): (9995-9990).
  • the weight ratio of graphene, graphite powder to diluent is preferably (5 ⁇ 10) : (5-10) : (9990-9980).
  • S3 uniformly coating the graphene suspension or the graphene-graphite powder suspension on the surface of the substrate to form a strengthening layer 200, wherein the thickness of the strengthening layer 200 is 0.5 ⁇ 1.5 ⁇ ;
  • the surface of the substrate is subjected to corona treatment. That is, before coating the surface of the film with a graphene suspension or a graphene-graphite powder suspension, the surface of the film may be corona treated to increase the graphene suspension or the graphene-graphite powder suspension on the surface of the film. Adhesion, increase the adhesion of graphene or graphene to graphite powder coated on the surface of the film. Corona treatment is an electric shock treatment which allows a substance coated on its surface to have higher adhesion.
  • the basic principle is to use a high frequency and high voltage to corona discharge on the surface of the treated plastic (high frequency AC voltage up to 5000-15000V/m2), and generate a low temperature plasma to generate a radical reaction on the plastic surface to cause the polymer to cross.
  • the surface becomes rough and increases its wettability to polar solvents - these ions destroy the molecular structure by electric shock and penetration into the surface of the substrate, which in turn oxidizes and polarizes the surface molecules being treated, and ion shocks The surface, so as to increase the adhesion of the surface of the substrate.
  • the viscosity is relatively small, and the fluidity of the coating is strong, and therefore, the coating speed is coated. It is preferably 10 to 20 m/min, more preferably 15 m/min.
  • the graphene suspension or the graphene or graphene-graphite powder suspension is uniformly coated on the surface of the substrate and then subjected to a drying treatment to form the strengthening layer 200.
  • the oven may be used for drying, and the temperature may be set.
  • the thickness of the reinforcing layer 200 is 0.5 to 1.5 ⁇ m, and more preferably 1 ⁇ m.
  • the graphene suspension or the graphene-graphite powder suspension may be uniformly coated by using a slit coating method or a screen coating method in step S3.
  • a slit coating method or a screen coating method On the surface of the substrate layer.
  • the method of slit coating or textured coating is high in efficiency and uniform in thickness.
  • the thickness of the glue layer 300 is preferably 0.5 to 1.5 ⁇ m, preferably 1 ⁇ m.
  • the glue may be uniformly coated on the surface of the reinforcing layer 200 by a slit coating method or a mesh coating method in the step S4.
  • a slit coating method or a mesh coating method in the step S4.
  • the use of slit coating or textured coating is efficient and uniform in thickness.
  • the graphene suspension or the graphene-graphite powder suspension is uniformly coated on the surface of the film by slit coating or by net coating, and existing Compared with the spraying method, the coating method of the invention can make the graphene have higher adhesion, better uniformity, and the graphene is uniformly solidified on the surface of the film, and the graphene itself has the characteristics of single atom rigidity. Therefore, graphene has high rigidity and good overall performance, thereby enhancing the rigidity of the diaphragm. Moreover, the reinforcing layer of the diaphragm is made of graphene material, which can also improve the high and low frequency performance of the diaphragm.
  • the present invention also provides an electroacoustic transducer comprising a magnetic circuit system 1, a vibration system 2 connected to the magnetic circuit system 1.
  • the magnetic circuit system 1 includes a moving iron type magnetic circuit system or a moving coil type magnetic circuit system.
  • the moving iron magnetic circuit system includes a magnetic conductive plate, a magnet, an armature, a rotating shaft, and a coil.
  • a magnetic conductive plate There are two coils, two coils are symmetrically distributed on both sides of the rotating shaft and the two coils are connected, and the two coils have the same direction of rotation.
  • setting the coils to two can effectively ensure that the induced magnetic field strengths at both ends of the armature are the same, thereby reducing harmonic distortion.
  • the moving coil magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
  • the vibration system 2 includes a diaphragm and a driving device that drives the diaphragm.
  • the diaphragm in the vibration system 2 includes a base material layer 100, a reinforcing layer 200, and a glue layer 300 coated on the surface of the reinforcing layer 200, and the glue layer 300 completely covers the reinforcing layer 200.
  • the base material layer 100 is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane.
  • the substrate layer 100 is made of a film made of a polyethylene terephthalate material, that is, a PET (polyethylene terephthalate) film is preferable as a substrate of the diaphragm.
  • PET polyethylene terephthalate
  • the strengthening layer 200 is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, that is, the strengthening layer 200 may be prepared by mixing graphene through a diluent (as shown in FIG. 1). ), can also be made by mixing a mixture of graphene and graphite powder through a diluent (as shown in Figure 1). Understandably
  • the mixture of graphene or graphene and graphite powder is uniformly stirred by adding a diluent, so that the graphene is uniformly dispersed in the diluent.
  • the diluent provided by the present invention may be any of ethyl acetate, toluene, xylene, and methyl ketone, and more preferably includes 5% of ethyl acetate.
  • the use of ethyl acetate including 5% as a diluent is low in odor compared to other materials and economical.
  • graphite powder is added to the strengthening layer 200, since the graphite powder has better heat dissipation performance, and the diaphragm can generate high heat after vibration, the graphite powder is added to help the diaphragm. Heat dissipation, when the diaphragm is applied to an acoustic device such as a speaker, the horn can be increased.
  • graphene since graphene has the characteristics of single atomic rigidity, graphene has strong rigidity and good overall performance. Adding graphene to the strengthening layer 200 can change the characteristics of the diaphragm and make the diaphragm reach the metal-plated high frequency.
  • the same can achieve better low-frequency performance, improve the high-low frequency performance of the diaphragm, and the same graphene can directly contact the surface of the substrate, so that the formed diaphragm is more rigid.
  • the thickness of the reinforcing layer 200 is preferably 0.5 to 1.5 ⁇ m, more preferably 1 ⁇ m.
  • the driving device is preferably a voice coil.
  • the graphene material is used, and the excellent thermal conductivity of the graphene material can be utilized to quickly dissipate heat generated by the voice coil, prevent heat accumulation at the voice coil and cause damage to the voice coil, and improve the electroacoustic transduction.
  • the heat dissipation effect of the device further extends the life of the electroacoustic transducer.
  • the resonance frequency can be lowered, the high-frequency sound pressure can be increased, and the high-low frequency characteristics can be improved. Therefore, the electroacoustic transducer using the diaphragm has a resonance frequency f. Low, high frequency sound pressure, better high and low frequency performance, and stronger rigidity.
  • the electroacoustic transducer of the present invention may be a receiver, a speaker or the like.
  • the strengthening layer 200 is prepared by mixing graphene through a diluent:
  • graphene is mixed into the diluent, and 5 g of graphene and 9995 g of a diluent are taken. 5 g of graphene is put into 9995 g of the diluent, and the mixture is uniformly stirred to uniformly disperse the graphene in the diluent.
  • the graphene suspension formed by the graphene is uniformly coated on the surface of the substrate layer 100 (ie, the surface of the film) by slit coating or textured coating.
  • the coating speed was 20 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 100 ° C, and the drying time was set to 2 min.
  • Graphene is mixed into the diluent, and 7 g of graphene and 9993 g of a diluent are taken. 7 g of graphene is put into 9993 g of the diluent, and the mixture is uniformly stirred to uniformly disperse the graphene in the diluent.
  • the graphene suspension formed by the graphene is uniformly coated on the surface of the substrate layer 100 (ie, the surface of the film) by slit coating or textured coating.
  • the coating speed was 10 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 95 ° C, and the drying time was set to 2 min.
  • Graphene is mixed into the diluent, and 10 g of graphene and 9990 g of a diluent are taken. 10 g of graphene is put into 9990 g of the diluent, and the mixture is uniformly stirred to uniformly disperse the graphene in the diluent.
  • the graphene suspension formed by the graphene is uniformly coated on the surface of the substrate layer 100 (ie, the surface of the film) by slit coating or textured coating.
  • the coating speed was 15 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 105 ° C, and the drying time was set to 2 min.
  • the strengthening layer 200 is prepared by mixing a mixture of graphene and graphite powder through a diluent:
  • A a mixture of graphene and graphite powder is mixed into the diluent for mixing, taking graphene 5g, graphite powder 5g , diluent 9990g, 5g graphene, 5g graphite powder into the 9990g diluent, stir evenly, so that graphene and graphite powder are evenly dispersed in the diluent.
  • the graphene-graphite powder suspension formed by the graphene and the graphite powder is uniformly coated on the substrate layer 100 by slit coating or textured coating.
  • Surface ie film surface
  • the coating speed was 10 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 100 ° C, and the drying time was set to 2 min.
  • A a mixture of graphene and graphite powder is mixed into the diluent to mix, taking 7g of graphene, 7g of graphite powder, 9986g of diluent, 7g of graphene, 7g of graphite powder into the 9986g thinner, stirring evenly , uniformly disperse graphene and graphite powder in the diluent.
  • the graphene-graphite powder suspension formed by the graphene and the graphite powder is uniformly coated on the base by slit coating or mesh coating.
  • the surface of the layer 100 ie, the surface of the film
  • the coating speed is 15 m / min
  • the film coated with the graphene suspension on the surface is placed in an oven for drying, the oven temperature is set to 95 ° C, dry daytime Set to 2min.
  • A a mixture of graphene and graphite powder is mixed into the diluent to mix, 10 g of graphene, 10 g of graphite powder, 9980 g of diluent, 10 g of graphene, 10 g of graphite powder into 9980 g of diluent, stirring Uniformly, the graphene and graphite powder are uniformly dispersed in the diluent.
  • the graphene-graphite powder suspension formed by the graphene and the graphite powder is uniformly coated on the substrate layer 100 by slit coating or textured coating.
  • Surface ie film surface
  • the coating speed was 20 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 105 ° C, and the drying time was set to 2 min.
  • the prepared diaphragm is formed into a horn diaphragm, and assembled into a finished product, that is, the graphene horn described above, and the graphene horn and the ordinary horn are subjected to acoustic performance test, and the specific test method is to adopt a standard method.
  • Acoustic performance tester the graphene speaker is tested with the ordinary speaker, the test time is 10 minutes, and the corresponding data record (including the test data of the diaphragm of the embodiment 1 ⁇ 6), according to the acoustic performance tester The output obtains the corresponding frequency response curve.
  • the impedance curve of the graphene speaker can be tested, as shown in Figure 4.
  • the high frequency frequency response curve of the graphene speaker is 2 to 4 dB higher than that of the ordinary speaker (the high frequency band is 3000 to 40,000 Hz), and the low frequency response thereof.
  • the curve is 3 ⁇ 6dB higher than the normal speaker (the low frequency band is 20 ⁇ 50Hz).
  • the diaphragm of the present invention has better high-low frequency performance, and since the graphene can be in direct contact with the substrate, the rigidity of the diaphragm is better.

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  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
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  • Diaphragms For Electromechanical Transducers (AREA)

Abstract

The present invention relates to a vibration diaphragm and a coating method thereof, and an electroacoustic transducer. The vibration diaphragm comprises: a substrate layer, a strengthening layer, and an adhesive layer coated on the strengthening layer, wherein the substrate layer is a film manufactured using any one of a polyetherimide, polyethylene terephthalate, polyether ether ketone, polyphenylene sulfide, and polycarbamate material; the strengthening layer is manufactured by mixing a graphene, or a mixture of a graphene and graphite powder, with a diluting agent, wherein the weight ratio of the graphene and diluting agent is (5-10):(9995-9990); and the weight ratio of the graphene, graphite powder, and adhesive is (5-2):(5-10):(9990-9988). The adhesive layer is coated on a surface of the strengthening layer. The method comprises: adding a graphene, or a mixture of a graphene and graphite powder, into a diluting agent, and mixing evenly to form a graphene suspension or a graphene-graphite powder suspension; coating the graphene suspension or the graphene-graphite powder suspension on a surface of the strengthening layer; coating an adhesive on a surface of the strengthening layer and then baking to dryness. The invention provides strong vibrational rigidity, reduced resonance frequency f0, increased high frequency sound pressure, and improved characteristics at high and low frequencies.

Description

一种振膜及其涂布方法、 电声换能器 技术领域  Diaphragm and coating method thereof, electroacoustic transducer
[0001] 本发明涉及声学振膜的技术领域, 更具体地说, 涉及一种振膜及其涂布方法、 电声换能器。  [0001] The present invention relates to the technical field of acoustic diaphragms, and more particularly to a diaphragm and a coating method thereof, and an electroacoustic transducer.
背景技术  Background technique
[0002] 随着科学技术的快速发展, 人们对电子产品的质量要求越来越高, 如对于耳机 、 音响等产品的音质要求越来越高, 如小型化、 薄型化、 高音质要求等, 而这 些效果取决于声学器件的核心部件, 声学器件的核心部件就是其振膜。  [0002] With the rapid development of science and technology, people have higher and higher requirements for the quality of electronic products, such as higher and higher sound quality requirements for products such as headphones and audio, such as miniaturization, thinning, and high sound quality requirements. These effects depend on the core components of the acoustic device, and the core component of the acoustic device is its diaphragm.
[0003] 在现有的相关技术中, 为了获得高音质的振膜, 通常通过改变振膜的材质来实 现。 常见的振膜材料有纸盆、 塑料、 金属等, 通常纸盆振膜音质特性为平顺自 然, 明快清晰, 但其易受环境影响, 性能不稳定。 金属振膜刚性很强, 但是刚 性强的另一面便是内损低, 能量不会被振膜材质本身所吸收, 因此在发生盆分 裂吋, 会有很明显的共振峰出现在频率响应的高端, 很容易出现"金属声"。 另外 , 金属材质会增加振膜的重量, 不利于振膜的薄轻化发展。 且常用的普通振膜 刚性差、 高低频性能差。  [0003] In the related art, in order to obtain a diaphragm of high sound quality, it is usually realized by changing the material of the diaphragm. Common diaphragm materials are paper cones, plastics, metals, etc. Usually, the sound quality of the paper cone diaphragm is smooth, clear and clear, but it is susceptible to environmental influences and unstable performance. The metal diaphragm is very rigid, but the other side with strong rigidity is low internal loss, and the energy is not absorbed by the diaphragm material itself. Therefore, in the case of basin splitting, there will be a distinct resonance peak appearing at the high end of the frequency response. It is easy to appear "metal sound". In addition, the metal material increases the weight of the diaphragm, which is not conducive to the thin and light development of the diaphragm. And the common common diaphragm has poor rigidity and poor performance at high and low frequencies.
技术问题  technical problem
[0004] 在现有的相关技术中, 为了获得高音质的振膜, 通常通过改变振膜的材质来实 现。 常见的振膜材料有纸盆、 塑料、 金属等, 通常纸盆振膜音质特性为平顺自 然, 明快清晰, 但其易受环境影响, 性能不稳定。 金属振膜刚性很强, 但是刚 性强的另一面便是内损低, 能量不会被振膜材质本身所吸收, 因此在发生盆分 裂吋, 会有很明显的共振峰出现在频率响应的高端, 很容易出现"金属声"。 另外 , 金属材质会增加振膜的重量, 不利于振膜的薄轻化发展。 且常用的普通振膜 刚性差、 高低频性能差。  [0004] In the related art, in order to obtain a diaphragm of high sound quality, it is usually realized by changing the material of the diaphragm. Common diaphragm materials are paper cones, plastics, metals, etc. Usually, the sound quality of the paper cone diaphragm is smooth, clear and clear, but it is susceptible to environmental influences and unstable performance. The metal diaphragm is very rigid, but the other side with strong rigidity is low internal loss, and the energy is not absorbed by the diaphragm material itself. Therefore, in the case of basin splitting, there will be a distinct resonance peak appearing at the high end of the frequency response. It is easy to appear "metal sound". In addition, the metal material increases the weight of the diaphragm, which is not conducive to the thin and light development of the diaphragm. And the common common diaphragm has poor rigidity and poor performance at high and low frequencies.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0005] 本发明要解决的技术问题在于, 针对现有技术的上述普通振膜刚性差、 高低频 性能差的缺陷, 提供一种振膜及其涂布方法、 电声换能器。 [0005] The technical problem to be solved by the present invention is that the above-mentioned common diaphragms of the prior art have poor rigidity and high and low frequencies. A defect of poor performance, providing a diaphragm and a coating method thereof, and an electroacoustic transducer.
[0006] 本发明解决其技术问题所采用的技术方案是: 构造一种振膜, 该振膜包括: [0006] The technical solution adopted by the present invention to solve the technical problem thereof is: constructing a diaphragm, the diaphragm comprising:
[0007] 包括基材层、 强化层、 以及涂布在所述强化层表面的胶水层, 其中, [0007] comprising a substrate layer, a reinforcing layer, and a glue layer coated on a surface of the reinforcing layer, wherein
[0008] 所述基材层为以聚醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚苯硫醚、 聚氨基甲酸酯中任意一种材料制成的薄膜;  [0008] The substrate layer is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane. ;
[0009] 所述强化层由石墨烯或者石墨烯与石墨粉的混合物通过稀释剂混匀后制成, 其 中, [0009] the strengthening layer is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, wherein
[0010] 所述石墨烯与稀释剂的重量比为 (5~10) : (9995-9990) ;  [0010] The weight ratio of the graphene to the diluent is (5~10): (9995-9990);
[0011] 所述石墨粉、 石墨烯与稀释剂的重量比为 (5~10) : (5-10) : (9990-9980) ; [0011] The weight ratio of the graphite powder, graphene and diluent is (5~10): (5-10): (9990-9980);
[0012] 所述胶水层涂覆在所述强化层表面, 并将所述强化层完全覆盖。 [0012] The glue layer is coated on the surface of the strengthening layer, and the reinforcing layer is completely covered.
[0013] 所述振膜中, 优选所述强化层的厚度为 0.5~1.5μηι。  [0013] In the diaphragm, it is preferable that the thickness of the reinforcing layer is 0.5 to 1.5 μm.
[0014] 本发明还提供一种电声换能器, 所述电声换能器包括磁路系统、 与所述磁路系 统连接的振动系统, 其中, 所述振动系统包括上述的振膜、 以及驱动所述振膜 的驱动装置。  [0014] The present invention also provides an electroacoustic transducer, the electroacoustic transducer comprising a magnetic circuit system, a vibration system coupled to the magnetic circuit system, wherein the vibration system includes the diaphragm, And a driving device that drives the diaphragm.
[0015] 所述电声换能器中, 优选所述磁路系统为动铁式磁路系统或动圈式磁路系统。  [0015] In the electroacoustic transducer, preferably, the magnetic circuit system is a moving iron magnetic circuit system or a moving coil magnetic circuit system.
[0016] 所述电声换能器中, 优选所述动铁式磁路系统包括外导磁板、 磁铁、 电枢、 旋 转轴和线圈。 [0016] In the electroacoustic transducer, preferably, the moving iron type magnetic circuit system includes an outer magnetic conductive plate, a magnet, an armature, a rotating shaft, and a coil.
[0017] 所述电声换能器中, 优选所述的线圈设置有两个, 并对称分布于旋转轴的两侧 [0017] In the electroacoustic transducer, preferably, the coil is provided with two coils and symmetrically distributed on both sides of the rotating shaft
, 所述的两个线圈相连接, 且旋向相同。 The two coils are connected and the same direction of rotation.
[0018] 所述电声换能器中, 优选所述动圈式磁路系统包括导磁轭铁、 磁铁和铁芯。 [0018] In the electroacoustic transducer, preferably, the moving coil type magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
[0019] 所述电声换能器中, 优选所述驱动装置为音圈。 [0019] In the electroacoustic transducer, preferably, the driving device is a voice coil.
[0020] 本发明还提供一种振膜的制备方法, 该方法包括以下步骤: [0020] The present invention also provides a method for preparing a diaphragm, the method comprising the following steps:
[0021] S1 : 提供一基材、 石墨烯、 石墨粉、 稀释剂以及胶水; [0021] S1: providing a substrate, graphene, graphite powder, a diluent, and a glue;
[0022] S2: 将所述石墨烯或所述石墨烯与石墨粉的混合物加入所述稀释剂中调匀形成 石墨烯悬浮液或石墨烯-石墨粉悬浮液;  [0022] S2: adding the graphene or the mixture of the graphene and the graphite powder to the diluent to form a graphene suspension or a graphene-graphite powder suspension;
[0023] S3: 将所述石墨烯悬浮液或所述石墨烯-石墨粉悬浮液均匀涂布在所述基材表 面经干燥后形成强化层, 其中所述强化层的厚度为 0.5~1.5μηι; [0023] S3: uniformly coating the graphene suspension or the graphene-graphite powder suspension on the surface of the substrate to form a strengthening layer, wherein the reinforcing layer has a thickness of 0.5 to 1.5 μm ;
[0024] S4: 将所述胶水均匀涂布在所述强化层表面并进行烘干处理, 使所述胶水固化 在所述基材表面形成胶水层, 其中所述胶水完全覆盖所述强化层。 [0024] S4: uniformly coating the glue on the surface of the reinforcing layer and performing a drying process to cure the glue A glue layer is formed on the surface of the substrate, wherein the glue completely covers the reinforcement layer.
[0025] 所述振膜的涂布方法中, 优选在所述步骤 S3之前还包括对所述基材表面进行电 晕处理。  [0025] In the coating method of the diaphragm, it is preferable to further perform corona treatment on the surface of the substrate before the step S3.
[0026] 所述振膜的涂布方法中, 优选在所述步骤 S2中, 所述石墨烯悬浮液中的所述石 墨烯与所述稀释剂的重量比为 (5~10) : (9995-9990) ;  [0026] In the coating method of the diaphragm, preferably, in the step S2, the weight ratio of the graphene to the diluent in the graphene suspension is (5~10): (9995 -9990);
[0027] 所述石墨烯 -石墨粉悬浮液中的所述石墨烯、 石墨粉与稀释剂的重量比为 (5~1[0027] The weight ratio of the graphene, graphite powder and diluent in the graphene-graphite powder suspension is (5~1)
0) : (5-10) : (9990-9980) 。 0) : (5-10) : (9990-9980).
[0028] 所述振膜的涂布方法中, 优选所述胶水为聚氨酯、 氟乙烯、 聚丙烯酸酯乳液、 醋酸乙烯酯、 乙烯-醋酸乙烯酯中的任意一种。 [0028] In the coating method of the diaphragm, the glue is preferably any one of polyurethane, vinyl fluoride, polyacrylate emulsion, vinyl acetate, and ethylene vinyl acetate.
[0029] 所述振膜的涂布方法中, 优选所述胶水层的厚度为。 [0029] In the coating method of the diaphragm, the thickness of the glue layer is preferably.
[0030] 所述振膜的涂布方法中, 优选所述步骤 S3中采用狭缝式涂布的方式将所述石墨 烯悬浮液或石墨烯-石墨粉悬浮液均匀涂布在所述基材表面。  [0030] In the coating method of the diaphragm, it is preferable that the graphene suspension or the graphene-graphite powder suspension is uniformly coated on the substrate by slit coating in the step S3. surface.
[0031] 所述振膜的涂布方法中, 优选所述步骤 S3中采用网纹涂布的方式将所述石墨烯 悬浮液或石墨烯-石墨粉悬浮液均匀涂布在所述基材表面。 [0031] In the coating method of the diaphragm, it is preferable that the graphene suspension or the graphene-graphite powder suspension is uniformly coated on the surface of the substrate by using a screen coating method in the step S3. .
[0032] 所述振膜的涂布方法中, 优选所述基材为由聚醚酰亚胺、 聚对苯二甲酸乙二醇 酯、 聚醚醚酮、 聚苯硫醚、 聚氨基甲酸酯中任意一种材料制成的薄膜。 [0032] In the coating method of the diaphragm, the substrate is preferably polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, polyurethane a film made of any one of the esters.
[0033] 本发明还提供一种电声换能器, 所述电声换能器包括磁路系统、 与所述磁路系 统连接的振动系统, 其中, 所述振动系统包括上述制备方法制作的振膜、 以及 驱动所述振膜的驱动装置。 [0033] The present invention also provides an electroacoustic transducer comprising a magnetic circuit system, a vibration system coupled to the magnetic circuit system, wherein the vibration system comprises the above preparation method a diaphragm and a driving device for driving the diaphragm.
[0034] 所述电声换能器中, 优选所述磁路系统为动铁式磁路系统或动圈式磁路系统。 [0034] In the electroacoustic transducer, preferably, the magnetic circuit system is a moving iron magnetic circuit system or a moving coil magnetic circuit system.
[0035] 所述电声换能器中, 优选所述动铁式磁路系统包括外导磁板、 磁铁、 电枢、 旋 转轴和线圈。 [0035] In the electroacoustic transducer, preferably, the moving iron type magnetic circuit system includes an outer magnetic conducting plate, a magnet, an armature, a rotating shaft, and a coil.
[0036] 所述电声换能器中, 优选所述的线圈设置有两个, 并对称分布于旋转轴的两侧 [0036] In the electroacoustic transducer, preferably, the coil is provided with two coils and symmetrically distributed on both sides of the rotating shaft
, 所述的两个线圈相连接, 且旋向相同。 The two coils are connected and the same direction of rotation.
[0037] 所述电声换能器中, 优选所述动圈式磁路系统包括导磁轭铁、 磁铁和铁芯。 [0037] In the electroacoustic transducer, preferably, the moving coil type magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
[0038] 所述电声换能器中, 优选所述驱动装置为音圈。 [0038] In the electroacoustic transducer, preferably, the driving device is a voice coil.
发明的有益效果  Advantageous effects of the invention
有益效果 [0039] 实施本发明的振膜, 具有以下有益效果: 本发明的振膜为包括基材层、 强化层 以及涂布在所述强化层表面的胶水层三层结构构成的振膜, 其中, 基材层为以 聚醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚苯硫醚、 聚氨基甲酸酯中 任意一种材料制成的薄膜; 强化层由石墨烯或者石墨烯与石墨粉的混合物通过 稀释剂混匀后制成, 其中, 石墨烯与稀释剂的重量比为 (5~10) : (9995-9990) ; 石墨粉、 石墨烯与稀释剂的重量比为 (5~10) : (5-10) : (9990-9980) 。 本 发明通过将石墨烯或者石墨烯与石墨粉的混合物通过稀释剂混匀后均匀涂布在 基材层表面, 该种结构增强了振膜的刚性, 同吋由于采用了石墨烯从而提高了 振膜的高低频性能。 Beneficial effect [0039] The diaphragm of the present invention has the following advantageous effects: The diaphragm of the present invention is a diaphragm comprising a base layer, a reinforcing layer, and a three-layer structure of a glue layer coated on the surface of the reinforcing layer, wherein The substrate layer is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane; the reinforcing layer is made of graphite. The mixture of ene or graphene and graphite powder is prepared by mixing with a diluent, wherein the weight ratio of graphene to diluent is (5~10): (9995-9990); graphite powder, graphene and thinner The weight ratio is (5~10) : (5-10) : (9990-9980). The invention uniformly coats the surface of the substrate layer by mixing the mixture of graphene or graphene and graphite powder through a diluent, and the structure enhances the rigidity of the diaphragm, and the vibration is improved by using graphene. High and low frequency performance of the film.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0040] 下面将结合附图及实施例对本发明作进一步说明, 附图中:  [0040] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
[0041] 图 1是本发明实施例的强化层为石墨烯或者石墨烯与石墨粉的振膜截面的结构 示意图;  1 is a schematic view showing the structure of a diaphragm of a graphene or graphene and graphite powder in an embodiment of the present invention;
[0042] 图 2是本发明实施例的振膜的涂布方法的流程示意图;  2 is a schematic flow chart of a method for coating a diaphragm according to an embodiment of the present invention;
[0043] 图 3是本发明实施例的振膜与普通振膜的频率响应曲线图; 3 is a graph showing a frequency response curve of a diaphragm and a common diaphragm according to an embodiment of the present invention;
[0044] 图 4是本发明实施例的振膜与普通振膜组装的喇叭的阻抗曲线图; 4 is an impedance curve diagram of a horn assembled with a diaphragm and a common diaphragm according to an embodiment of the present invention;
[0045] 图 5是本发明实施例的电声换能器的模块图。 5 is a block diagram of an electroacoustic transducer according to an embodiment of the present invention.
实施该发明的最佳实施例  BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION
[0046] 为了对本发明的技术特征、 目的和效果有更加清楚的理解, 现对照附图详细说 明本发明的具体实施方式。  [0046] In order to more clearly understand the technical features, objects and advantages of the present invention, the specific embodiments of the present invention are described in detail with reference to the accompanying drawings.
[0047] 如图 1所示, 在本发明提供一种振膜, 该振膜包括基材层 100、 强化层 200、 以 及涂布在强化层 200表面的胶水层 300, 胶水层 300完全覆盖强化层 200。 基材层 1 00为以聚醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚苯硫醚、 聚氨基甲 酸酯中任意一种材料制成的薄膜。 优选地, 基材层 100选用聚对苯二甲酸乙二醇 酯材料制成的薄膜, 即优选 PET (聚对苯二甲酸乙二醇酯) 薄膜作为振膜的基材 。 具体选材根据实际应用进行选择确定, 本发明对此不作限定。 [0048] 强化层 200为由石墨烯或者石墨烯与石墨粉的混合物通过稀释剂混匀后制成, 即强化层 200可以为由石墨烯通过稀释剂混匀后制成 (如图 1所示) , 也可以为 由石墨烯与石墨粉的混合物通过稀释剂混匀后制成 (如图 1所示) 。 可以理解地As shown in FIG. 1 , the present invention provides a diaphragm including a substrate layer 100, a reinforcing layer 200, and a glue layer 300 coated on the surface of the reinforcing layer 200. The glue layer 300 is completely covered and strengthened. Layer 200. The base material layer 100 is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane. Preferably, the substrate layer 100 is made of a film made of a polyethylene terephthalate material, that is, a PET (polyethylene terephthalate) film is preferably used as a substrate of the diaphragm. The specific material selection is determined according to the actual application, and the present invention does not limit this. [0048] The strengthening layer 200 is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, that is, the strengthening layer 200 may be prepared by mixing graphene through a diluent (as shown in FIG. 1). ), can also be made by mixing a mixture of graphene and graphite powder through a diluent (as shown in Figure 1). Understandably
, 在强化层 200中, 石墨烯或者石墨烯与石墨粉的混合物通过加入稀释剂中搅拌 均匀, 使得石墨烯均匀分散在稀释剂中。 在本发明所提供的稀释剂中, 可以为 包括醋酸乙酯、 甲苯、 二甲苯、 丁酮中任意一种, 更优选为包括 5%含量的醋酸 乙酯。 采用包括 5%含量的醋酸乙酯作为稀释剂与其他材料相比气味低, 经济环 保。 In the strengthening layer 200, the mixture of graphene or graphene and graphite powder is uniformly stirred by adding a diluent, so that the graphene is uniformly dispersed in the diluent. The diluent provided by the present invention may be any of ethyl acetate, toluene, xylene, and methyl ketone, and more preferably includes 5% of ethyl acetate. The use of ethyl acetate including 5% as a diluent is low in odor compared to other materials and economical.
[0049] 在本发明的实施例中, 若强化层 200为由石墨烯通过稀释剂混匀后制成, 优选 石墨烯与稀释剂的重量比为 (5~10) : (9995-9990) 。 若强化层 200为由石墨烯 与石墨粉的混合物通过稀释剂混匀后制成, 则石墨粉、 石墨烯与稀释剂的重量 比为 (5-10) : (5-10) : (9990-9980) 。 [0049] In the embodiment of the present invention, if the reinforcing layer 200 is prepared by mixing graphene through a diluent, the weight ratio of graphene to diluent is preferably ( 5 to 10): (9995-9990). If the strengthening layer 200 is prepared by mixing a mixture of graphene and graphite powder through a diluent, the weight ratio of graphite powder, graphene to diluent is (5-10) : (5-10) : (9990- 9980).
[0050] 可以理解地, 在本发明中, 在强化层 200加入石墨粉, 由于石墨粉散热性能比 较好, 而膜片在震动吋可产生很高的热量, 因此加入石墨粉有助于膜片散热, 当将膜片应用于扬声器等声学器件吋, 可提高喇叭的承受能力。 另外, 由于石 墨烯具有单个原子刚性的特性, 因此, 石墨烯的刚性较强, 且整体性能好, 在 强化层 200中加入石墨烯可改变振膜的特性, 使振膜达到镀金属的高频性能, 同 吋又可达到较佳的低频性能, 提高了振膜的高低频性能, 同吋石墨烯可直接与 基材表面接触, 从而使得所形成的振膜的刚性更好。 进一步地, 强化层 200的厚 度优选 0.5~1.5μηι, 更优选 1μηι。  [0050] It can be understood that, in the present invention, graphite powder is added to the strengthening layer 200. Since the graphite powder has better heat dissipation performance, and the diaphragm generates high heat after vibration, the addition of the graphite powder contributes to the diaphragm. Heat dissipation, when the diaphragm is applied to an acoustic device such as a speaker, the horn can be increased. In addition, since graphene has the characteristics of single atomic rigidity, graphene has strong rigidity and good overall performance. Adding graphene to the strengthening layer 200 can change the characteristics of the diaphragm and make the diaphragm reach the metal-plated high frequency. The performance, the same can achieve better low-frequency performance, improve the high-low frequency performance of the diaphragm, and the same graphene can directly contact the surface of the substrate, so that the formed diaphragm is more rigid. Further, the thickness of the reinforcing layer 200 is preferably 0.5 to 1.5 μm, more preferably 1 μm.
[0051] 在本发明的实施例中所提供的振膜可适用于扬声器或受话器等声学设备中, 具 有很好的高低频特性及较好的刚性, 采用本发明的振膜的扬声器或受话器音质 效果好。 [0051] The diaphragm provided in the embodiment of the present invention can be applied to an acoustic device such as a speaker or a receiver, has good high and low frequency characteristics and good rigidity, and the sound quality of the speaker or receiver using the diaphragm of the present invention The effect is good.
[0052] 如图 2所示, 为本发明提供的一种振膜的涂布方法的流程图, 该涂布方法包括 以下步骤:  [0052] As shown in FIG. 2, it is a flowchart of a method for coating a diaphragm provided by the present invention, the coating method comprising the following steps:
[0053] S1 : 提供一基材、 石墨烯、 石墨粉、 稀释剂以及胶水。  [0053] S1: providing a substrate, graphene, graphite powder, a diluent, and a glue.
[0054] 在步骤 S1中, 基材为由聚醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚苯 硫醚、 聚氨基甲酸酯中任意一种材料制成的薄膜。 优选聚对苯二甲酸乙二醇酯 (Ρ ET)。 [0054] In step S1, the substrate is made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane. Film. Preferred polyethylene terephthalate (Ρ ET).
[0055] 稀释剂可以为包括醋酸乙酯、 甲苯、 二甲苯、 丁酮中任意一种, 更优选为包括 5%含量的醋酸乙酯。 采用包括 5%含量的醋酸乙酯作为稀释剂与其他材料相比气 味低, 经济环保。  The diluent may be any one of ethyl acetate, toluene, xylene, and butanone, and more preferably includes ethyl acetate in an amount of 5%. The use of ethyl acetate containing 5% as a diluent is less odorous and economical than other materials.
[0056] 所述胶水为聚氨酯、 氟乙烯、 聚丙烯酸酯乳液、 醋酸乙烯酯、 乙烯-醋酸乙烯 酯中的任意一种, 优选聚氨酯。  [0056] The glue is any one of polyurethane, vinyl fluoride, polyacrylate emulsion, vinyl acetate, and ethylene vinyl acetate, preferably polyurethane.
[0057] S2: 将所述石墨烯或所述石墨烯与石墨粉的混合物加入所述稀释剂中调匀形成 石墨烯悬浮液或石墨烯-石墨粉悬浮液。 可以理解地, 在石墨烯悬浮液中石墨烯 与稀释剂可按不同的比例进行混合, 在本发明中, 只要使石墨烯可均匀分散的 稀释剂都适用本发明, 对此本发明不作限制, 本发明优选石墨烯与稀释剂的重 量比为 (5~10) : (9995-9990) 。 在石墨烯 -石墨粉悬浮液中, 优选石墨烯、 石 墨粉与稀释剂的重量比为 (5~10) : (5-10) : (9990-9980) 。  [0057] S2: adding the graphene or the mixture of the graphene and the graphite powder to the diluent and uniformly forming a graphene suspension or a graphene-graphite powder suspension. It is to be understood that the graphene and the diluent may be mixed in different ratios in the graphene suspension. In the present invention, as long as the diluent for uniformly dispersing the graphene is applicable to the present invention, the present invention is not limited thereto. In the present invention, the weight ratio of graphene to diluent is preferably (5~10): (9995-9990). In the graphene-graphite powder suspension, the weight ratio of graphene, graphite powder to diluent is preferably (5~10) : (5-10) : (9990-9980).
[0058] S3: 将所述石墨烯悬浮液或所述石墨烯-石墨粉悬浮液均匀涂布在所述基材表 面经干燥后形成强化层 200, 其中所述强化层 200的厚度为 0.5~1.5μηι; [0058] S3: uniformly coating the graphene suspension or the graphene-graphite powder suspension on the surface of the substrate to form a strengthening layer 200, wherein the thickness of the strengthening layer 200 is 0.5~ 1.5μηι ;
[0059] 优选地, 在步骤 S3之前还包括对所述基材表面进行电晕处理。 即在给薄膜的表 面涂布石墨烯悬浮液或者石墨烯-石墨粉悬浮液之前, 可先对薄膜表面进行电晕 处理, 以增加石墨烯悬浮液或者石墨烯-石墨粉悬浮液在薄膜表面的附着力, 加 大石墨烯或者石墨烯与石墨粉涂覆在薄膜表面的粘附性。 电晕处理是一种电击 处理, 它可使涂覆在其表面的物质具有更高的附着性。 其基本原理是利用高频 率高电压在被处理的塑料表面电晕放电 (高频交流电压高达 5000-15000V/m2), 而 产生低温等离子体, 使塑料表面产生游离基反应而使聚合物发生交联. 表面变 粗糙并增加其对极性溶剂的润湿性-这些离子体由电击和渗透进入被印体的表面 破坏其分子结构, 进而将被处理的表面分子氧化和极化, 离子电击侵蚀表面, 以致增加承印物表面的附着能力。 进一步地, 由于石墨烯悬浮液或者石墨烯-石 墨粉悬浮液是通过稀释剂混匀后形成的, 其粘稠度比较小, 涂布的流动性较强 , 因此, 在涂布吋涂布速度优选为 10~20m/min, 更优选 15m/min。 石墨烯悬浮液 或者石墨烯或者石墨烯-石墨粉悬浮液均匀涂布在基材表面后需进行干燥处理形 成强化层 200, 在本发明的实施例中, 可采用烘箱进行干燥, 温度可设定为 95°C ~105°C, 优选为 100°C, 经烘箱干燥处理后, 石墨烯或者石墨烯与石墨粉均匀分 散固化在基材表面, 且固化在基材表面的石墨烯或者石墨烯与石墨粉无压敏性 [0059] Preferably, before the step S3, the surface of the substrate is subjected to corona treatment. That is, before coating the surface of the film with a graphene suspension or a graphene-graphite powder suspension, the surface of the film may be corona treated to increase the graphene suspension or the graphene-graphite powder suspension on the surface of the film. Adhesion, increase the adhesion of graphene or graphene to graphite powder coated on the surface of the film. Corona treatment is an electric shock treatment which allows a substance coated on its surface to have higher adhesion. The basic principle is to use a high frequency and high voltage to corona discharge on the surface of the treated plastic (high frequency AC voltage up to 5000-15000V/m2), and generate a low temperature plasma to generate a radical reaction on the plastic surface to cause the polymer to cross. The surface becomes rough and increases its wettability to polar solvents - these ions destroy the molecular structure by electric shock and penetration into the surface of the substrate, which in turn oxidizes and polarizes the surface molecules being treated, and ion shocks The surface, so as to increase the adhesion of the surface of the substrate. Further, since the graphene suspension or the graphene-graphite powder suspension is formed by mixing with a diluent, the viscosity is relatively small, and the fluidity of the coating is strong, and therefore, the coating speed is coated. It is preferably 10 to 20 m/min, more preferably 15 m/min. The graphene suspension or the graphene or graphene-graphite powder suspension is uniformly coated on the surface of the substrate and then subjected to a drying treatment to form the strengthening layer 200. In the embodiment of the present invention, the oven may be used for drying, and the temperature may be set. 95 ° C ~105 ° C, preferably 100 ° C, after drying in an oven, graphene or graphene and graphite powder are uniformly dispersed and solidified on the surface of the substrate, and the graphene or graphene and graphite powder solidified on the surface of the substrate are pressureless. Sensitivity
[0060] 优选地, 强化层 200的厚度 0.5~1.5μηι, 更优选为 1μηι。 [0060] Preferably, the thickness of the reinforcing layer 200 is 0.5 to 1.5 μm, and more preferably 1 μm.
[0061] 优选地, 在本发明的实施例中, 步骤 S3中可采用狭缝式涂布的方式或者采用网 纹涂布的方式将石墨烯悬浮液或石墨烯 -石墨粉悬浮液均匀涂布在基材层表面。 采用狭缝式涂布或网纹涂布的方式效率高且厚度均匀。  Preferably, in the embodiment of the present invention, the graphene suspension or the graphene-graphite powder suspension may be uniformly coated by using a slit coating method or a screen coating method in step S3. On the surface of the substrate layer. The method of slit coating or textured coating is high in efficiency and uniform in thickness.
[0062] S4: 将所述胶水均匀涂布在所述强化层 200表面并进行烘干处理, 使所述胶水 固化在所述基材层表面形成胶水层 300, 其中所述胶水完全覆盖所述强化层 200  [0062] S4: uniformly coating the glue on the surface of the strengthening layer 200 and performing a drying process to cure the glue to form a glue layer 300 on the surface of the substrate layer, wherein the glue completely covers the glue layer Strengthening layer 200
[0063] 进一步地, 胶水层 300的厚度优选为 0.5~1.5μηι, 优选 1μηι。 [0063] Further, the thickness of the glue layer 300 is preferably 0.5 to 1.5 μm, preferably 1 μm.
[0064] 优选地, 在本发明的实施例中, 步骤 S4中可采用狭缝式涂布的方式或者采用网 纹涂布的方式将胶水均匀涂布在强化层 200表面。 采用狭缝式涂布或网纹涂布的 方式效率高且厚度均匀。  [0064] Preferably, in the embodiment of the present invention, the glue may be uniformly coated on the surface of the reinforcing layer 200 by a slit coating method or a mesh coating method in the step S4. The use of slit coating or textured coating is efficient and uniform in thickness.
[0065] 在本发明的实施例中, 采用狭缝式涂布的方式或者采用网纹涂布的方式将石墨 烯悬浮液或石墨烯-石墨粉悬浮液均匀涂布在薄膜表面, 与现有的喷涂方式相比 , 本发明的涂布方式可使得石墨烯的粘附性更高, 均匀性更好, 且石墨烯均匀 固化在薄膜表面, 同吋由于石墨烯本身的具有单个原子刚性的特性, 因此, 石 墨烯的刚性较强, 且整体性能好, 从而可增强振膜的刚性。 而且振膜的强化层 2 00采用石墨烯材料还可提高振膜的高低频性能。  [0065] In the embodiment of the present invention, the graphene suspension or the graphene-graphite powder suspension is uniformly coated on the surface of the film by slit coating or by net coating, and existing Compared with the spraying method, the coating method of the invention can make the graphene have higher adhesion, better uniformity, and the graphene is uniformly solidified on the surface of the film, and the graphene itself has the characteristics of single atom rigidity. Therefore, graphene has high rigidity and good overall performance, thereby enhancing the rigidity of the diaphragm. Moreover, the reinforcing layer of the diaphragm is made of graphene material, which can also improve the high and low frequency performance of the diaphragm.
[0066] 如图 5所示, 本发明还提供一种电声换能器, 该电声换能器包括磁路系统 1、 与 磁路系统 1连接的振动系统 2。  As shown in FIG. 5, the present invention also provides an electroacoustic transducer comprising a magnetic circuit system 1, a vibration system 2 connected to the magnetic circuit system 1.
[0067] 磁路系统 1包括动铁式磁路系统或动圈式磁路系统。  [0067] The magnetic circuit system 1 includes a moving iron type magnetic circuit system or a moving coil type magnetic circuit system.
[0068] 具体地, 动铁式磁路系统包括导磁板、 磁铁、 电枢、 旋转轴和线圈。 其中线圈 设置有两个, 两个线圈对称分布在旋转轴的两侧且两个线圈相连接, 同吋两个 线圈的旋向相同。 在本发明的实施中, 将线圈设置为两个可有效保证电枢两端 的感应磁场强度相同, 进而可降低谐波失真。  [0068] Specifically, the moving iron magnetic circuit system includes a magnetic conductive plate, a magnet, an armature, a rotating shaft, and a coil. There are two coils, two coils are symmetrically distributed on both sides of the rotating shaft and the two coils are connected, and the two coils have the same direction of rotation. In the practice of the present invention, setting the coils to two can effectively ensure that the induced magnetic field strengths at both ends of the armature are the same, thereby reducing harmonic distortion.
[0069] 动圈式磁路系统包括导磁轭铁、 磁铁和铁芯。 [0070] 在本发明的实施例中, 振动系统 2包括振膜以及驱动所述振膜的驱动装置。 [0069] The moving coil magnetic circuit system includes a magnetic yoke, a magnet, and an iron core. [0070] In an embodiment of the invention, the vibration system 2 includes a diaphragm and a driving device that drives the diaphragm.
[0071] 在本实施例中, 振动系统 2中的振膜包括基材层 100、 强化层 200、 以及涂布在 强化层 200表面的胶水层 300, 胶水层 300完全覆盖强化层 200。 基材层 100为以聚 醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚苯硫醚、 聚氨基甲酸酯中任 意一种材料制成的薄膜。 优选地, 基材层 100选用聚对苯二甲酸乙二醇酯材料制 成的薄膜, 即优选 PET (聚对苯二甲酸乙二醇酯) 薄膜作为振膜的基材。 具体选 材根据实际应用进行选择确定, 本发明对此不作限定。 In the present embodiment, the diaphragm in the vibration system 2 includes a base material layer 100, a reinforcing layer 200, and a glue layer 300 coated on the surface of the reinforcing layer 200, and the glue layer 300 completely covers the reinforcing layer 200. The base material layer 100 is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane. Preferably, the substrate layer 100 is made of a film made of a polyethylene terephthalate material, that is, a PET (polyethylene terephthalate) film is preferable as a substrate of the diaphragm. The specific selection is determined according to the actual application, and the present invention does not limit this.
[0072] 强化层 200为由石墨烯或者石墨烯与石墨粉的混合物通过稀释剂混匀后制成, 即强化层 200可以为由石墨烯通过稀释剂混匀后制成 (如图 1所示) , 也可以为 由石墨烯与石墨粉的混合物通过稀释剂混匀后制成 (如图 1所示) 。 可以理解地[0072] The strengthening layer 200 is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, that is, the strengthening layer 200 may be prepared by mixing graphene through a diluent (as shown in FIG. 1). ), can also be made by mixing a mixture of graphene and graphite powder through a diluent (as shown in Figure 1). Understandably
, 在强化层 200中, 石墨烯或者石墨烯与石墨粉的混合物通过加入稀释剂中搅拌 均匀, 使得石墨烯均匀分散在稀释剂中。 在本发明所提供的稀释剂中, 可以为 包括醋酸乙酯、 甲苯、 二甲苯、 丁酮中任意一种, 更优选为包括 5%含量的醋酸 乙酯。 采用包括 5%含量的醋酸乙酯作为稀释剂与其他材料相比气味低, 经济环 保。 In the strengthening layer 200, the mixture of graphene or graphene and graphite powder is uniformly stirred by adding a diluent, so that the graphene is uniformly dispersed in the diluent. The diluent provided by the present invention may be any of ethyl acetate, toluene, xylene, and methyl ketone, and more preferably includes 5% of ethyl acetate. The use of ethyl acetate including 5% as a diluent is low in odor compared to other materials and economical.
[0073] 可以理解地, 在本发明中, 在强化层 200加入石墨粉, 由于石墨粉散热性能比 较好, 而膜片在震动吋可产生很高的热量, 因此加入石墨粉有助于膜片散热, 当将膜片应用于扬声器等声学器件吋, 可提高喇叭的承受能力。 另外, 由于石 墨烯具有单个原子刚性的特性, 因此, 石墨烯的刚性较强, 且整体性能好, 在 强化层 200中加入石墨烯可改变振膜的特性, 使振膜达到镀金属的高频性能, 同 吋又可达到较佳的低频性能, 提高了振膜的高低频性能, 同吋石墨烯可直接与 基材表面接触, 从而使得所形成的振膜的刚性更好。 进一步地, 强化层 200的厚 度优选 0.5~1.5μηι, 更优选 1μηι。  [0073] It can be understood that, in the present invention, graphite powder is added to the strengthening layer 200, since the graphite powder has better heat dissipation performance, and the diaphragm can generate high heat after vibration, the graphite powder is added to help the diaphragm. Heat dissipation, when the diaphragm is applied to an acoustic device such as a speaker, the horn can be increased. In addition, since graphene has the characteristics of single atomic rigidity, graphene has strong rigidity and good overall performance. Adding graphene to the strengthening layer 200 can change the characteristics of the diaphragm and make the diaphragm reach the metal-plated high frequency. The performance, the same can achieve better low-frequency performance, improve the high-low frequency performance of the diaphragm, and the same graphene can directly contact the surface of the substrate, so that the formed diaphragm is more rigid. Further, the thickness of the reinforcing layer 200 is preferably 0.5 to 1.5 μm, more preferably 1 μm.
[0074] 本发明公幵的电声换能器中, 驱动装置优选为音圈。 本发明的实施例中采用石 墨烯材料, 可利用石墨烯材料的优良导热性能, 将音圈产生的热量快速散发出 去, 防止音圈处的热量聚集而导致音圈损坏, 提高了电声换能器的散热效果, 进而延长了电声换能器的使用寿命。 同吋由于本发明的振膜, 可降低谐振频率 、 增加高频声压、 完善高低频特性。 因此, 使用该振膜的电声换能器谐振频率 f。 低, 高频声压高, 高低频性能更好, 刚性更强。 [0074] In the electroacoustic transducer of the present invention, the driving device is preferably a voice coil. In the embodiment of the invention, the graphene material is used, and the excellent thermal conductivity of the graphene material can be utilized to quickly dissipate heat generated by the voice coil, prevent heat accumulation at the voice coil and cause damage to the voice coil, and improve the electroacoustic transduction. The heat dissipation effect of the device further extends the life of the electroacoustic transducer. By the diaphragm of the present invention, the resonance frequency can be lowered, the high-frequency sound pressure can be increased, and the high-low frequency characteristics can be improved. Therefore, the electroacoustic transducer using the diaphragm has a resonance frequency f. Low, high frequency sound pressure, better high and low frequency performance, and stronger rigidity.
[0075] 可以理解地, 本发明中的电声换能器可以为受话器、 扬声器等。  [0075] It will be appreciated that the electroacoustic transducer of the present invention may be a receiver, a speaker or the like.
[0076] 以下通过多个实施例来举例说明强化层 200的制备: [0076] The preparation of the strengthening layer 200 is exemplified below by a number of embodiments:
[0077] 强化层 200由石墨烯通过稀释剂混匀后制成: [0077] The strengthening layer 200 is prepared by mixing graphene through a diluent:
[0078] 实施例 1 Embodiment 1
[0079] A、 石墨烯惨入稀释剂中进行混合, 取石墨烯 5g, 稀释剂 9995g, 将 5g石墨烯惨 入 9995g稀释剂中, 搅拌均匀, 使石墨烯均匀分散在稀释剂中。  [0079] A, graphene is mixed into the diluent, and 5 g of graphene and 9995 g of a diluent are taken. 5 g of graphene is put into 9995 g of the diluent, and the mixture is uniformly stirred to uniformly disperse the graphene in the diluent.
[0080] B、 待石墨烯均匀分散在稀释剂中后, 将其形成的石墨烯悬浮液采用狭缝涂布 或者网纹涂布的方式均匀涂布在基材层 100表面 (即薄膜表面) , 涂布速度为 20 m/min, 并将已在表面涂布石墨烯悬浮液的薄膜放入烘箱中进行干燥, 烘箱温度 设定为 100°C, 干燥吋间设定为 2min。  [0080] B. After the graphene is uniformly dispersed in the diluent, the graphene suspension formed by the graphene is uniformly coated on the surface of the substrate layer 100 (ie, the surface of the film) by slit coating or textured coating. The coating speed was 20 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 100 ° C, and the drying time was set to 2 min.
[0081] 实施例 2  Example 2
[0082] A、 石墨烯惨入稀释剂中进行混合, 取石墨烯 7g, 稀释剂 9993g, 将 7g石墨烯惨 入 9993g稀释剂中, 搅拌均匀, 使石墨烯均匀分散在稀释剂中。  A. Graphene is mixed into the diluent, and 7 g of graphene and 9993 g of a diluent are taken. 7 g of graphene is put into 9993 g of the diluent, and the mixture is uniformly stirred to uniformly disperse the graphene in the diluent.
[0083] B、 待石墨烯均匀分散在稀释剂中后, 将其形成的石墨烯悬浮液采用狭缝涂布 或者网纹涂布的方式均匀涂布在基材层 100表面 (即薄膜表面) , 涂布速度为 10 m/min, 并将已在表面涂布石墨烯悬浮液的薄膜放入烘箱中进行干燥, 烘箱温度 设定为 95°C, 干燥吋间设定为 2min。  [0083] B. After the graphene is uniformly dispersed in the diluent, the graphene suspension formed by the graphene is uniformly coated on the surface of the substrate layer 100 (ie, the surface of the film) by slit coating or textured coating. The coating speed was 10 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 95 ° C, and the drying time was set to 2 min.
[0084] 实施例 3  Example 3
[0085] A、 石墨烯惨入稀释剂中进行混合, 取石墨烯 10g, 稀释剂 9990g, 将 10g石墨烯 惨入 9990g稀释剂中, 搅拌均匀, 使石墨烯均匀分散在稀释剂中。  A. Graphene is mixed into the diluent, and 10 g of graphene and 9990 g of a diluent are taken. 10 g of graphene is put into 9990 g of the diluent, and the mixture is uniformly stirred to uniformly disperse the graphene in the diluent.
[0086] B、 待石墨烯均匀分散在稀释剂中后, 将其形成的石墨烯悬浮液采用狭缝涂布 或者网纹涂布的方式均匀涂布在基材层 100表面 (即薄膜表面) , 涂布速度为 15 m/min, 并将已在表面涂布石墨烯悬浮液的薄膜放入烘箱中进行干燥, 烘箱温度 设定为 105°C, 干燥吋间设定为 2min。  [0086] B. After the graphene is uniformly dispersed in the diluent, the graphene suspension formed by the graphene is uniformly coated on the surface of the substrate layer 100 (ie, the surface of the film) by slit coating or textured coating. The coating speed was 15 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 105 ° C, and the drying time was set to 2 min.
[0087] 强化层 200由石墨烯与石墨粉的混合物通过稀释剂混匀后制成:  [0087] The strengthening layer 200 is prepared by mixing a mixture of graphene and graphite powder through a diluent:
[0088] 实施例 4  Embodiment 4
[0089] A、 石墨烯与石墨粉的混合物惨入稀释剂中进行混合, 取石墨烯 5g, 石墨粉 5g , 稀释剂 9990g, 将 5g石墨烯、 5g石墨粉惨入 9990g稀释剂中, 搅拌均匀, 使石 墨烯和石墨粉均匀分散在稀释剂中。 [0089] A, a mixture of graphene and graphite powder is mixed into the diluent for mixing, taking graphene 5g, graphite powder 5g , diluent 9990g, 5g graphene, 5g graphite powder into the 9990g diluent, stir evenly, so that graphene and graphite powder are evenly dispersed in the diluent.
[0090] B、 待石墨烯和石墨粉均匀分散在稀释剂中后, 将其形成的石墨烯 -石墨粉悬浮 液采用狭缝涂布或者网纹涂布的方式均匀涂布在基材层 100表面 (即薄膜表面)[0090] B. After the graphene and the graphite powder are uniformly dispersed in the diluent, the graphene-graphite powder suspension formed by the graphene and the graphite powder is uniformly coated on the substrate layer 100 by slit coating or textured coating. Surface (ie film surface)
, 涂布速度为 10m/min, 并将已在表面涂布石墨烯悬浮液的薄膜放入烘箱中进行 干燥, 烘箱温度设定为 100°C, 干燥吋间设定为 2min。 The coating speed was 10 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 100 ° C, and the drying time was set to 2 min.
[0091] 实施例 5 Example 5
[0092] A、 石墨烯与石墨粉的混合物惨入稀释剂中进行混合, 取石墨烯 7g, 石墨粉 7g , 稀释剂 9986g, 将 7g石墨烯、 7g石墨粉惨入 9986g稀释剂中, 搅拌均匀, 使石 墨烯和石墨粉均匀分散在稀释剂中。  [0092] A, a mixture of graphene and graphite powder is mixed into the diluent to mix, taking 7g of graphene, 7g of graphite powder, 9986g of diluent, 7g of graphene, 7g of graphite powder into the 9986g thinner, stirring evenly , uniformly disperse graphene and graphite powder in the diluent.
[0093] B、 待石墨烯和石墨粉与稀释剂均匀分散在稀释剂中后, 将其形成的石墨烯-石 墨粉悬浮液采用狭缝涂布或者网纹涂布的方式均匀涂布在基材层 100表面 (即薄 膜表面) , 涂布速度为 15m/min, 并将已在表面涂布石墨烯悬浮液的薄膜放入烘 箱中进行干燥, 烘箱温度设定为 95°C, 干燥吋间设定为 2min。  [0093] B. After the graphene and the graphite powder and the diluent are uniformly dispersed in the diluent, the graphene-graphite powder suspension formed by the graphene and the graphite powder is uniformly coated on the base by slit coating or mesh coating. The surface of the layer 100 (ie, the surface of the film), the coating speed is 15 m / min, and the film coated with the graphene suspension on the surface is placed in an oven for drying, the oven temperature is set to 95 ° C, dry daytime Set to 2min.
[0094] 实施例 6  Example 6
[0095] A、 石墨烯与石墨粉的混合物惨入稀释剂中进行混合, 取石墨烯 10g, 石墨粉 10 g, 稀释剂 9980g, 将 10g石墨烯、 10g石墨粉惨入 9980g稀释剂中, 搅拌均匀, 使 石墨烯和石墨粉均匀分散在稀释剂中。  [0095] A, a mixture of graphene and graphite powder is mixed into the diluent to mix, 10 g of graphene, 10 g of graphite powder, 9980 g of diluent, 10 g of graphene, 10 g of graphite powder into 9980 g of diluent, stirring Uniformly, the graphene and graphite powder are uniformly dispersed in the diluent.
[0096] B、 待石墨烯和石墨粉均匀分散在稀释剂中后, 将其形成的石墨烯 -石墨粉悬浮 液采用狭缝涂布或者网纹涂布的方式均匀涂布在基材层 100表面 (即薄膜表面)[0096] B. After the graphene and the graphite powder are uniformly dispersed in the diluent, the graphene-graphite powder suspension formed by the graphene and the graphite powder is uniformly coated on the substrate layer 100 by slit coating or textured coating. Surface (ie film surface)
, 涂布速度为 20m/min, 并将已在表面涂布石墨烯悬浮液的薄膜放入烘箱中进行 干燥, 烘箱温度设定为 105°C, 干燥吋间设定为 2min。 The coating speed was 20 m/min, and the film having the surface coated with the graphene suspension was placed in an oven for drying, the oven temperature was set to 105 ° C, and the drying time was set to 2 min.
[0097] 采用现有的振膜组装的普通喇叭与本发明的振膜组装的喇叭 (石墨烯统称为石 墨烯喇叭) 对比, 进行以下性能测试: [0097] The ordinary horn assembled by the existing diaphragm is compared with the horn assembled by the diaphragm of the present invention (graphene collectively referred to as a lithene horn), and the following performance tests are performed:
[0098] 采用石墨烯或者石墨烯与石墨粉的混合物两种方案中, 主要由石墨烯的单个原 子刚性的特性从而改善了振膜的刚性, 因此两种方案对振膜的影响效果相同, 在评价吋不需与普通振膜进行单独对比。 具体评价方法: [0098] In the two schemes of using graphene or a mixture of graphene and graphite powder, the rigidity of the single atom of graphene is mainly improved, thereby improving the rigidity of the diaphragm, so the effect of the two schemes on the diaphragm is the same. Evaluation does not require a separate comparison with the common diaphragm. Specific evaluation method:
[0099] 评价实施例 1~6中制成的振膜在振动过程中的频率响应, 用于反映振膜的高低 频性能。 具体为: [0099] The frequency response of the diaphragm made in Examples 1 to 6 during the vibration process was evaluated to reflect the level of the diaphragm. Frequency performance. Specifically:
[0100] 将制备好的振膜成型为喇叭膜片, 并组装成成品, 即上文所述的石墨烯喇叭, 将石墨烯喇叭与普通的喇叭进行声学性能测试, 具体测试方法为采用标准的声 学性能测试仪, 将石墨烯喇叭与普通喇叭同吋进行测试, 测试吋间为 10分钟, 并进行相应的数据记录 (包含实施例 1~6的振膜的测试数据) , 根据声学性能测 试仪的输出获得相应的频率响应曲线图, 如图 3所示, 同吋可测试石墨烯喇叭的 阻抗曲线图, 如图 4所示。  [0100] The prepared diaphragm is formed into a horn diaphragm, and assembled into a finished product, that is, the graphene horn described above, and the graphene horn and the ordinary horn are subjected to acoustic performance test, and the specific test method is to adopt a standard method. Acoustic performance tester, the graphene speaker is tested with the ordinary speaker, the test time is 10 minutes, and the corresponding data record (including the test data of the diaphragm of the embodiment 1~6), according to the acoustic performance tester The output obtains the corresponding frequency response curve. As shown in Figure 3, the impedance curve of the graphene speaker can be tested, as shown in Figure 4.
[0101] 根据记录的数据及频率响应曲线图 (图 3所示) 可知, 石墨烯喇叭的高频频率 响应曲线比普通喇叭的高 2~4dB (高频段为 3000~40000Hz) , 其低频频率响应曲 线比普通喇叭的高 3~6dB (低频段为 20~50Hz) 。 [0101] According to the recorded data and the frequency response curve (shown in FIG. 3 ), the high frequency frequency response curve of the graphene speaker is 2 to 4 dB higher than that of the ordinary speaker (the high frequency band is 3000 to 40,000 Hz), and the low frequency response thereof. The curve is 3~6dB higher than the normal speaker (the low frequency band is 20~50Hz).
[0102] 根据本发明实施例的振膜与普通振膜组装的喇叭的阻抗曲线图, 如图 4所示, 石墨烯喇叭的谐振频率 f。为 550Hz, 普通喇叭的谐振频率 f。为 700Hz, 由此可得[0102] The impedance curve of the horn assembled with the diaphragm and the common diaphragm according to the embodiment of the present invention, as shown in FIG. 4, the resonance frequency f of the graphene horn. For 550Hz, the resonant frequency of the ordinary speaker f. 700Hz, which is available
, 石墨烯喇叭的低频谐振频率 f。比普通喇叭的低 150Hz。 , the low frequency resonant frequency of the graphene speaker f. 150Hz lower than the normal speaker.
[0103] 综合上述实验结果可知, 本发明的振膜高低频性能更好, 且由于石墨烯可与基 材直接接触, 从而使得振膜的刚性更好。 [0103] From the above experimental results, it is understood that the diaphragm of the present invention has better high-low frequency performance, and since the graphene can be in direct contact with the substrate, the rigidity of the diaphragm is better.
[0104] 以上实施例只为说明本发明的技术构思及特点, 其目的在于让熟悉此项技术的 人士能够了解本发明的内容并据此实施, 并不能限制本发明的保护范围。 凡跟 本发明权利要求范围所做的均等变化与修饰, 均应属于本发明权利要求的涵盖 范围。 The above embodiments are merely illustrative of the technical concept and the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention without limiting the scope of the present invention. All changes and modifications made within the scope of the claims of the present invention are intended to be included within the scope of the appended claims.
[0105] 应当理解的是, 对本领域普通技术人员来说, 可以根据上述说明加以改进或变 换, 而所有这些改进和变换都应属于本发明所附权利要求的保护范围。  [0105] It is to be understood that those skilled in the art can devise modifications or variations in accordance with the above description, and all such modifications and changes are intended to be included within the scope of the appended claims.

Claims

权利要求书 Claim
[权利要求 1] 一种振膜, 其特征在于, 所述振膜包括基材层、 强化层、 以及涂布在 所述强化层表面的胶水层, 其中,  [Claim 1] A diaphragm comprising a base material layer, a reinforcing layer, and a glue layer coated on a surface of the reinforcing layer, wherein
所述基材层为以聚醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚 苯硫醚、 聚氨基甲酸酯中任意一种材料制成的薄膜; 所述强化层由石墨烯或者石墨烯与石墨粉的混合物通过稀释剂混匀后 制成, 其中,  The substrate layer is a film made of any one of polyetherimide, polyethylene terephthalate, polyetheretherketone, polyphenylene sulfide, and polyurethane; The reinforcing layer is prepared by mixing graphene or a mixture of graphene and graphite powder through a diluent, wherein
所述石墨烯与稀释剂的重量比为 (5~10) : (9995-9990) ;  The weight ratio of the graphene to the diluent is (5~10): (9995-9990);
所述石墨粉、 石墨烯与稀释剂的重量比为 (5~10) : (5-10) : (9990 The weight ratio of the graphite powder, graphene and diluent is (5~10) : (5-10) : (9990
-9980) ; -9980);
所述胶水层涂布在所述强化层表面, 并将所述强化层完全覆盖。  The glue layer is coated on the surface of the reinforcing layer, and the reinforcing layer is completely covered.
[权利要求 2] 根据权利要求 1所述的振膜, 其特征在于, 所述强化层的厚度为 0.5~1.  [Claim 2] The diaphragm according to claim 1, wherein the reinforcing layer has a thickness of 0.5 to 1.
[权利要求 3] 一种振膜的涂布方法, 其特征在于, 所述涂布方法包括以下步骤: [Claim 3] A method of coating a diaphragm, wherein the coating method comprises the following steps:
S1 : 提供一基材、 石墨烯、 石墨粉、 稀释剂以及胶水;  S1: providing a substrate, graphene, graphite powder, thinner and glue;
S2: 将所述石墨烯或所述石墨烯与石墨粉的混合物加入所述稀释剂中 调匀形成石墨烯悬浮液或石墨烯-石墨粉悬浮液;  S2: adding the graphene or the mixture of the graphene and the graphite powder to the diluent, and uniformly forming a graphene suspension or a graphene-graphite powder suspension;
S3: 将所述石墨烯悬浮液或所述石墨烯-石墨粉悬浮液均匀涂布在所 述基材表面经干燥后形成强化层, 其中所述强化层的厚度为 0.5~1.5μ  S3: uniformly coating the graphene suspension or the graphene-graphite powder suspension on the surface of the substrate to form a strengthening layer, wherein the reinforcing layer has a thickness of 0.5 to 1.5 μ.
S4: 将所述胶水均匀涂布在所述强化层表面并进行烘干处理, 使所述 胶水固化在所述基材表面形成胶水层, 其中所述胶水完全覆盖所述强 化层。 S4: uniformly coating the glue on the surface of the reinforcing layer and performing a drying process to cure the glue to form a glue layer on the surface of the substrate, wherein the glue completely covers the strengthening layer.
[权利要求 4] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 在所述步骤 S3 之前还包括对所述基材表面进行电晕处理。  [Claim 4] The method of coating a diaphragm according to claim 3, further comprising performing a corona treatment on the surface of the substrate before the step S3.
[权利要求 5] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 在所述步骤 S2 中, 所述石墨烯悬浮液中的所述石墨烯与所述稀释剂的重量比为 (5~ 10) : (9995-9990) ; 所述石墨烯 -石墨粉悬浮液中的所述石墨烯、 石墨粉与稀释剂的重量 比为 (5-10) : (5-10) : (9990-9980) 。 [Claim 5] The method of coating a diaphragm according to claim 3, wherein in the step S2, a weight ratio of the graphene to the diluent in the graphene suspension For (5~10): (9995-9990); The weight ratio of the graphene, graphite powder and diluent in the graphene-graphite powder suspension is (5-10) : (5-10) : (9990-9980).
[权利要求 6] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 所述胶水为聚 氨酯、 氟乙烯、 聚丙烯酸酯乳液、 醋酸乙烯酯、 乙烯-醋酸乙烯酯中 的任意一种。  [Claim 6] The method of coating a diaphragm according to claim 3, wherein the glue is any one of polyurethane, vinyl fluoride, polyacrylate emulsion, vinyl acetate, and ethylene vinyl acetate. Kind.
[权利要求 7] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 所述胶水层的 厚度为 0.5~1.5μηι。  The method of coating a diaphragm according to claim 3, wherein the thickness of the glue layer is 0.5 to 1.5 μm.
[权利要求 8] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 所述步骤 S3中 采用狭缝式涂布的方式将所述石墨烯悬浮液或石墨烯-石墨粉悬浮液 均匀涂布在所述基材表面。  [Claim 8] The method of coating a diaphragm according to claim 3, wherein the graphene suspension or the graphene-graphite powder is suspended by slit coating in the step S3. The liquid is uniformly coated on the surface of the substrate.
[权利要求 9] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 所述步骤 S3中 采用网纹涂布的方式将所述石墨烯悬浮液或石墨烯-石墨粉悬浮液均 匀涂布在所述基材表面。 [Claim 9] The method for coating a diaphragm according to claim 3, wherein the graphene suspension or the graphene-graphite powder suspension is used in the step S3 by means of a textured coating. Evenly coated on the surface of the substrate.
[权利要求 10] 根据权利要求 3所述的振膜的涂布方法, 其特征在于, 所述基材为由 聚醚酰亚胺、 聚对苯二甲酸乙二醇酯、 聚醚醚酮、 聚苯硫醚、 聚氨基 甲酸酯中任意一种材料制成的薄膜。 The method of coating a diaphragm according to claim 3, wherein the substrate is made of polyetherimide, polyethylene terephthalate, polyetheretherketone, A film made of any one of polyphenylene sulfide and polyurethane.
[权利要求 11] 一种电声换能器, 其特征在于, 包括磁路系统、 与所述磁路系统连接 的振动系统, 其中, 所述振动系统包括权利要求 1或 2所述的振膜、 以 及驱动所述振膜的驱动装置。 [Claim 11] An electroacoustic transducer comprising: a magnetic circuit system, a vibration system coupled to the magnetic circuit system, wherein the vibration system comprises the diaphragm of claim 1 or 2. And a driving device for driving the diaphragm.
[权利要求 12] 根据权利要求 11所述的电声换能器, 其特征在于, 所述磁路系统为动 铁式磁路系统或动圈式磁路系统。 [Claim 12] The electroacoustic transducer according to claim 11, wherein the magnetic circuit system is a moving iron type magnetic circuit system or a moving coil type magnetic circuit system.
[权利要求 13] 根据权利要求 12所述的电声换能器, 其特征在于, 所述动铁式磁路系 统包括外导磁板、 磁铁、 电枢、 旋转轴和线圈。 [Claim 13] The electroacoustic transducer according to claim 12, wherein the moving iron type magnetic circuit system includes an outer magnetic conducting plate, a magnet, an armature, a rotating shaft, and a coil.
[权利要求 14] 根据权利要求 13所述的电声换能器, 其特征在于所述的线圈设置有两 个, 并对称分布于旋转轴的两侧, 所述的两个线圈相连接, 且旋向相 同。 [Attachment 14] The electroacoustic transducer according to claim 13, wherein the coil is provided with two and symmetrically distributed on both sides of the rotating shaft, and the two coils are connected, and The direction of rotation is the same.
[权利要求 15] 根据权利要求 12所述的电声换能器, 其特征在于, 所述动圈式磁路系 统包括导磁轭铁、 磁铁和铁芯。 [Claim 15] The electroacoustic transducer according to claim 12, wherein the moving coil type magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
[权利要求 16] 根据权利要求 11所述的电声换能器, 其特征在于, 所述驱动装置为音 圈。 [Claim 16] The electroacoustic transducer according to claim 11, wherein the driving device is a voice coil.
[权利要求 17] —种电声换能器, 其特征在于, 包括磁路系统、 与所述磁路系统连接 的振动系统, 其中, 所述振动系统包括权利要求 3至 10任一项所述的 制备方法制作的振膜、 以及驱动所述振膜的驱动装置。  [Claim 17] An electroacoustic transducer, comprising: a magnetic circuit system, a vibration system coupled to the magnetic circuit system, wherein the vibration system comprises any one of claims 3 to The diaphragm produced by the preparation method and the driving device for driving the diaphragm.
[权利要求 18] 根据权利要求 17所述的电声换能器, 其特征在于, 所述磁路系统为动 铁式磁路系统或动圈式磁路系统。  The electroacoustic transducer according to claim 17, wherein the magnetic circuit system is a moving iron type magnetic circuit system or a moving coil type magnetic circuit system.
[权利要求 19] 根据权利要求 18所述的电声换能器, 其特征在于, 所述动铁式磁路系 统包括外导磁板、 磁铁、 电枢、 旋转轴和线圈。  [Claim 19] The electroacoustic transducer according to claim 18, wherein the moving iron type magnetic circuit system includes an outer magnetic conducting plate, a magnet, an armature, a rotating shaft, and a coil.
[权利要求 20] 根据权利要求 19所述的电声换能器, 其特征在于所述的线圈设置有两 个, 并对称分布于旋转轴的两侧, 所述的两个线圈相连接, 且旋向相 同。  [Claim 20] The electroacoustic transducer according to claim 19, wherein the coil is provided with two and symmetrically distributed on both sides of the rotating shaft, and the two coils are connected, and The direction of rotation is the same.
[权利要求 21] 根据权利要求 18所述的电声换能器, 其特征在于, 所述动圈式磁路系 统包括导磁轭铁、 磁铁和铁芯。  [Claim 21] The electroacoustic transducer according to claim 18, wherein the moving coil type magnetic circuit system includes a magnetic yoke, a magnet, and an iron core.
[权利要求 22] 根据权利要求 17所述的电声换能器, 其特征在于, 所述驱动装置为音 圈。 [Claim 22] The electroacoustic transducer according to claim 17, wherein the driving device is a voice coil.
PCT/CN2016/096778 2016-08-02 2016-08-25 Vibration diaphragm and coating method thereof, and electroacoustic transducer WO2018023843A1 (en)

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