WO2018014443A1 - Halogen-free phosphorus-containing silicon flame retardant, flame retardant transparent polycarbonate material, and preparation and use thereof - Google Patents

Halogen-free phosphorus-containing silicon flame retardant, flame retardant transparent polycarbonate material, and preparation and use thereof Download PDF

Info

Publication number
WO2018014443A1
WO2018014443A1 PCT/CN2016/099238 CN2016099238W WO2018014443A1 WO 2018014443 A1 WO2018014443 A1 WO 2018014443A1 CN 2016099238 W CN2016099238 W CN 2016099238W WO 2018014443 A1 WO2018014443 A1 WO 2018014443A1
Authority
WO
WIPO (PCT)
Prior art keywords
flame retardant
retardant composition
silica sol
silica
dopo derivative
Prior art date
Application number
PCT/CN2016/099238
Other languages
French (fr)
Chinese (zh)
Inventor
秦舒浩
龙丽娟
何文涛
于杰
李娟�
向宇姝
何敏
Original Assignee
江林(贵州)高科发展股份有限公司
贵州省材料产业技术研究院
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江林(贵州)高科发展股份有限公司, 贵州省材料产业技术研究院 filed Critical 江林(贵州)高科发展股份有限公司
Publication of WO2018014443A1 publication Critical patent/WO2018014443A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/10Transparent films; Clear coatings; Transparent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Definitions

  • the invention relates to the field of flame retardants, in particular to a phosphorus-silicon-containing flame retardant and a transparent flame-retardant polycarbonate (PC) material containing the flame retardant, and to a flame retardant and a transparent resistor. Preparation methods and applications of burning PC materials.
  • PC polycarbonate
  • PC polycarbonate
  • PC polycarbonate
  • flame retardancy is an important property.
  • the flame retardancy of the unmodified PC resin can only reach UL94V-2 level, which limits its use in these fields to some extent.
  • halogen flame retardant PC materials often require the addition of cerium oxide as a synergist, and this synergist can easily cause degradation of the main chain in the PC resin, resulting in degradation of PC material properties and gas embossing on the surface of PC materials.
  • the defect, and the halogen flame-retardant PC material completely loses the light transmittance of the PC resin, and the resulting PC material has low light transmittance.
  • Phosphorus-nitrogen flame retardants also make PCs opaque due to their large amount, and have a great influence on the mechanical properties of materials. Boron compounds will form a three-dimensional network structure during processing, which will also affect the transparency of PC and be flame retardant. It is not efficient and usually only works with polysiloxane to achieve better results.
  • Organic phosphate ester flame retardants are widely used in the flame retardant modification of PC materials because of their low price, good flame retardant effect and halogen-free environmental protection.
  • organic phosphate flame retardants are mostly liquid or have a very high melting point. Low solids, the amount of addition should reach 15%-25% to obtain the desired flame retardant effect.
  • a large number of organophosphate flame retardants have obvious plasticizing effect on PC materials, thus greatly reducing the PC material. Heat resistance level; at the same time, PC materials prepared with organic phosphate flame retardants are not toughened with additional In the case of the agent, its toughness is not satisfactory, which seriously affects the mechanical properties and transparency of the PC material.
  • phosphonate halogen-free flame retardants have been used.
  • dialkyl phosphinates are used as flame retardants for nylons and polyesters.
  • the dialkyl phosphinate makes the PC completely opaque.
  • the phosphonate flame retardant mainly contains a derivative of a phosphorus-carbon bond bridge 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), which contains 2 molecules in one molecule. Phosphorus center (DiDOPO) with good thermal stability and flame retardancy.
  • DOPO 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide
  • Patent CN201410333261.5 discloses the application of a class of bridge chain DOPO derivatives in PC, but the PC is rendered translucent due to the large amount of addition.
  • the technical problem solved by the invention is to overcome the defects in the prior art, and to provide a transparent flame-retardant PC material which is convenient to add, flame-retardant, efficient, safe, advantageous for dispersing and maintaining good mechanical properties and a preparation method thereof.
  • a phosphorus-carbon bridged DOPO derivative is recrystallized on the surface of a nanosilica powder or a silica sol by a solution blending or supercritical carbon dioxide method to prepare a flame retardant composition.
  • the present invention provides the following technical solutions:
  • a halogen-free flame retardant composition comprising a double phosphorus-carbon bond bridge chain DOPO derivative and a nano silica or silica sol, wherein the double phosphorus-carbon bond bridge chain DOPO derivative is dispersed in nano silica or Silica sol surface.
  • the mass ratio of the double phosphorus-carbon bond bridge chain DOPO derivative to the nano silica or silica sol is (3-5):1.
  • DOPO derivative represented by the following structural formula (I):
  • R1 is a C6-C18 aryl group, preferably selected from the group consisting of phenethyl, naphthylethyl, p-phenylethyl, phenylpropyl.
  • C6-C18 means that the number of carbon atoms is 6-18.
  • the nano silica or silica sol has an average particle diameter of 10 nm to 100 nm.
  • the present invention also provides a halogen-free flame-retardant transparent polycarbonate material characterized by comprising the following components:
  • the flame retardant composition is obtained by the following preparation method:
  • Dissolving the DOPO derivative in an organic solvent to form a solution adding nano silica or silica sol, mixing the solution with nano silica or silica sol, heating to evaporate the solvent, thereby recrystallizing the DOPO derivative Dispersion on the surface of the nanosilica or silica sol thereby obtaining a flame retardant composition.
  • the flame retardant composition or the polycarbonate material wherein the flame retardant composition is obtained by the following preparation method:
  • the DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol to thereby obtain a flame retardant composition.
  • the polycarbonate material is obtained by the following production method, and the PC resin and the flame retardant composition are mixed and then subjected to melt blend extrusion molding.
  • the preparation method comprises the following steps:
  • step (b) the raw material obtained in step (a) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is from 250 ° C to 280 ° C;
  • step (c) melt-blending the extruded material is subjected to drawing and pelletizing to obtain a halogen-free flame-retardant transparent polycarbonate material.
  • the preparation method further comprises the step (i) before the step (a): drying the PC resin at 120 ° C to 140 ° C.
  • the twin-screw extruder has five different temperature control zones.
  • the present invention also provides a method for preparing a flame retardant composition, which is obtained by the following preparation method: dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent to form a solution, adding nano silica or a silica sol, the solution is mixed with nano silica or silica sol, heated to 50-120 ° C to evaporate the solvent, whereby the DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol to thereby obtain flame retardant Composition.
  • the present invention also provides a method for preparing a flame retardant composition, which is obtained by the following preparation method: dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent to form a solution, adding nano silica or a silica sol, which is blended with nano silica or silica sol in the presence of supercritical carbon dioxide to evaporate the solvent, whereby the DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol A flame retardant composition is obtained.
  • the method for preparing a flame retardant composition wherein the supercritical carbon dioxide pressure is 10-30 MPa, preferably 20 MPa, and the temperature is 20 when the solution is blended with nano silica or silica sol. -60 ° C.
  • the method for preparing the flame retardant composition wherein the organic solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetone, ethylene glycol, propylene glycol, dimethyl ether, diethyl ether, and ethylene
  • the organic solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetone, ethylene glycol, propylene glycol, dimethyl ether, diethyl ether, and ethylene
  • alcohol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, and propylene glycol monoethyl ether is selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetone, ethylene glycol, propylene glycol, dimethyl ether, diethyl ether, and ethylene
  • alcohol monomethyl ether propylene glycol monomethyl ether
  • the present invention also provides a method for preparing a halogen-free flame-retardant transparent polycarbonate material, which comprises the following steps:
  • step (b) the raw material obtained in step (a) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is from 250 ° C to 280 ° C;
  • step (c) melt-blending the extruded material is subjected to drawing and pelletizing to obtain a halogen-free flame-retardant transparent polycarbonate material.
  • the invention also provides the use of the flame retardant composition or the polycarbonate material described in an electrical device housing or automotive plastic component.
  • the invention utilizes supercritical carbon dioxide to separate the nano silica or silica sol particles to reduce agglomeration; or to recrystallize the bridged DOPO derivative on the surface of the nanoparticle by volatilizing the solvent by heating the solvent, and using the large ratio of the nano silica particles
  • the surface area increases the flame retardant efficiency of the bridged DOPO derivative.
  • nano-silica also acts as a synergistic flame retardant.
  • Figure 1 is a 1 H NMR spectrum of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
  • Figure 2 is a 31 P NMR spectrum of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
  • Figure 3 is an infrared spectrum diagram of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
  • Figure 4 is a mass spectrum of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
  • Figure 5 is a 31 P NMR spectrum of the DOPO derivative of the formula (I) when R is a naphthylethyl group synthesized in the examples;
  • Figure 6 is a mass spectrum of the DOPO derivative of the formula (I) when R is a naphthylethyl group synthesized in the examples;
  • Figure 7 is an infrared spectrum of the DOPO derivative of the formula (I) when R synthesized in the examples is a naphthylethyl group.
  • the halogen-free transparent flame-retardant PC material of the present invention comprises a PC resin and a flame retardant composition, and the PC resin accounts for 85% to 95% by mass percentage.
  • the fuel composition is 5% to 15%.
  • the flame retardant composition is a composite composition of a phosphorus-carbon bridged DOPO derivative and a nano silica or a silica sol, and has a mass ratio of 3 to 5:1.
  • the flame retardant composition of the present invention is prepared by dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent and then blending conditions in supercritical carbon dioxide or solution.
  • the lower recrystallized on the surface of the nano silica or silica sol forms a nanocomposite flame retardant composition.
  • the nano silica used is a nanosilica solid powder, which is commercially available.
  • the specific preparation method of the polycarbonate material is as follows:
  • a silica sol surface thereby obtaining a flame retardant composition, wherein the ratio of the bridged DOPO derivative to the nano silica is 3 to 5:1, the supercritical carbon dioxide blending pressure is 20 MPa, and the time is 2 to 6 hours;
  • the raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing processes to obtain a transparent flame-retardant PC material.
  • the temperature is from 250-280 ° C from the feeding section to the head, and the screw speed is 300-400 rpm.
  • Twin-screw extruder sold by Coperion Koya (Nanjing) Machinery Manufacturing Co., Ltd., model CTE35; operating parameter control: temperature from the feeding section to the head is 250-280 ° C, screw speed is 300-400 rpm.
  • Injection molding machine sold by Zhende Plastic Machinery Factory, model CJ80MZ2NCII
  • Cantilever beam notched impact strength test instrument Shenzhen SANS Vertical and Horizontal Technology Co., Ltd. PTM1000
  • Flame-retardant performance test method UL-94 vertical burning test is adopted. When testing, the end of the sample is clamped vertically, and the Bunsen burner (flame height 20 ⁇ 1mm) is applied to the free end of the sample for 10s, and the flame is removed. After recording the sample with flame burning time, if the sample has a flame burning time of less than 30s, continue to apply the second flame for 10s, remove the flame and record the first flaming burning time t1 of the sample, the second flaming combustion Time t2.
  • PC resin Mitsubishi s-2001r;
  • PCPO chain-containing DOPO derivative a compound represented by the formula (I), wherein the specific R1 is H or an aryl group or the like, and specifically, R1 used in all the following examples is a phenethyl group or a naphthylethyl group.
  • the DOPO derivative represented by (I) is prepared by the following preparation method:
  • DOPO (9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide)
  • acetophenone was added to xylene in a molar ratio of 2:1, heated to 150 ° C to dissolve, and then slowly A 1/3 molar ratio of acetophenone to phosphorus oxychloride was added, and the mixture was reacted for 20 hours, cooled, and isopropanol was added thereto, followed by stirring under reflux. After standing for a while, the product was largely precipitated, suction filtered, and washed to give a white powder product.
  • FIG. 1 is the 1 H NMR hydrogen spectrum of the DOPO derivative in which R is phenethyl
  • Figure 3 is an infrared spectrum of the DOPO derivative in which R is phenethyl. From this figure, it can be seen that 3000 to 2800 cm -1 is the bridge group in the molecular structure of the product. The CH 2 characteristic absorption peak indicates that the bridging group has been successfully introduced into the molecular structure of the product; FIG.
  • FIG. 4 is a mass spectrum of the DOPO derivative in which R is a phenethyl group, from which it can be seen that m/z 534 is molecular mass peak phenethyl DOPO derivatives, synthetic molecules can be clearly successful structure;
  • FIG. 6 is a mass spectrum of the DOPO derivative in which R is naphthylethyl, from which it can be seen that m/z 584 is a naphthylethyl DOPO derivative.
  • NMR nuclear magnetic resonance spectrum Bruker Avance 400 NMR tester, deuterated chloroform as a solvent.
  • NMR nuclear magnetic phosphorus spectrum Bruker Avance 400 NMR tester, deuterated chloroform as solvent, 85% phosphoric acid as a positioning standard.
  • Nano-silica nanometer particle size range of 10-100nm, Shenzhen Crystal Chemicals for sale;
  • Silica Sol sold by DuPont, USA, with a particle size of 15-30 nm.
  • the raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 250 ° C, 260 °C, 265 ° C, 270 ° C, 275 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
  • the raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
  • the obtained transparent PC material was injection molded under an injection molding machine (injection temperature was 265 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
  • Example 1 The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 1 in Table 1 below.
  • the raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 255 ° C, 265 °C, 270 ° C, 275 ° C, 280 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
  • the raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
  • the obtained transparent PC material was injection-molded under an injection molding machine (injection temperature of 250 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
  • Example 1 The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 2 in Table 2 below.
  • the raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 255 ° C, 265 °C, 270 ° C, 275 ° C, 280 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
  • the raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
  • the obtained transparent PC material was injection molded under an injection molding machine (injection temperature of 245 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
  • Example 1 The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 3 in Table 3 below.
  • the raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 255 ° C, 265 °C, 270 ° C, 275 ° C, 280 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
  • the raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
  • the obtained transparent PC material was injection molded under an injection molding machine (injection temperature was 265 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
  • Example 1 The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 3 in Table 4 below.
  • Example 5 The same reagents and method steps as in Example 1 were employed except that the mass ratio of DOPO to nanosilica was changed to 2:1 and 6:1 in step (2), respectively, in the same manner as in Example 1.
  • the PC material was modified, and the obtained sample was tested in the same manner as in Example 1.
  • the test results are shown in Table 5 below:
  • the ratio of the ratio of the DOPO derivative to the silica in the flame retardant composition of the present invention is in the range of (3-5):1, and its performance is optimal.

Abstract

A halogen-free flame retardant composition is prepared from a bridged derivative of DOPO via two phosphorus-carbon bonds and nanometer silica or a silica sol by means of solution blending or supercritical carbon dioxide blending.

Description

无卤含磷硅阻燃剂、阻燃透明聚碳酸酯材料及制备和应用Halogen-free phosphorus-containing silicon flame retardant, flame-retardant transparent polycarbonate material, preparation and application thereof 技术领域Technical field
本发明涉及阻燃剂领域,尤其涉及一种含磷-硅阻燃剂以及含有该阻燃剂的透明阻燃聚碳酸酯(PC)材料,本发明还涉及一种该阻燃剂以及透明阻燃PC材料的制备方法和应用。The invention relates to the field of flame retardants, in particular to a phosphorus-silicon-containing flame retardant and a transparent flame-retardant polycarbonate (PC) material containing the flame retardant, and to a flame retardant and a transparent resistor. Preparation methods and applications of burning PC materials.
背景技术Background technique
PC(聚碳酸酯)树脂作为一种通用工程塑料,具有很好的透明度和优异的机械性能,因此,在生产生活各个领域得到了广泛的应用。然而,为了满足一些应用,例如在电气和电子应用中(如家电和设备的外壳与部件),阻燃性是重要的性质。但未经改性的PC树脂的阻燃性能仅能达到UL94V-2级,一定程度上限制了其在这些领域的使用。此外,随着汽车和电子通讯等行业的日益发展,对产品塑料部件的阻燃性能要求越来越高,许多厂家对其塑料部件的阻燃等级明确要求必须达到UL-94V-0级,并且很多使用场合还要求PC保持良好的透明性,这就需要在不影响PC原有透明度的同时对其进行阻燃改性。As a general-purpose engineering plastic, PC (polycarbonate) resin has excellent transparency and excellent mechanical properties, and therefore has been widely used in various fields of production and life. However, in order to meet some applications, such as in electrical and electronic applications (such as housings and components of appliances and equipment), flame retardancy is an important property. However, the flame retardancy of the unmodified PC resin can only reach UL94V-2 level, which limits its use in these fields to some extent. In addition, with the development of industries such as automotive and electronic communication, the flame retardant performance requirements of plastic parts of products are getting higher and higher, and many manufacturers have to clearly meet the requirements of UL-94V-0 for the flame retardant grade of their plastic parts, and Many applications also require the PC to maintain good transparency, which requires flame retardant modification without affecting the original transparency of the PC.
传统的卤素阻燃PC材料往往需要加入锑的氧化物作为协效剂,而这种协效剂极易引起PC树脂中的主链降解,导致PC材料的性能下降和PC材料表面出现气纹等缺陷,且卤素阻燃PC材料会彻底丧失PC树脂所具有的透光性,所得PC材料的透光性低。Conventional halogen flame retardant PC materials often require the addition of cerium oxide as a synergist, and this synergist can easily cause degradation of the main chain in the PC resin, resulting in degradation of PC material properties and gas embossing on the surface of PC materials. The defect, and the halogen flame-retardant PC material completely loses the light transmittance of the PC resin, and the resulting PC material has low light transmittance.
磷-氮系阻燃剂由于用量大也使PC不透明,而且对材料的力学性能影响较大;硼类化合物在加工过程中会形成三维网状结构,也会影响PC的透明性,且阻燃效率不高,通常只有与聚硅氧烷并用才能达到较好的效果。Phosphorus-nitrogen flame retardants also make PCs opaque due to their large amount, and have a great influence on the mechanical properties of materials. Boron compounds will form a three-dimensional network structure during processing, which will also affect the transparency of PC and be flame retardant. It is not efficient and usually only works with polysiloxane to achieve better results.
由于有机磷酸酯类阻燃剂具有价格低廉、阻燃效果好和无卤环保等特点,现被广泛用于PC材料的阻燃改性,然而有机磷酸酯类阻燃剂多为液体或熔点很低的固体,其添加量要达到15%-25%才能获得理想的阻燃效果,大量的有机磷酸酯类阻燃剂对PC材料起到了明显的增塑作用,从而大幅度降低了PC材料的耐热水平;同时,使用有机磷酸酯类阻燃剂制备的PC材料在不额外添加其他增韧 剂的情况下,其韧性不尽如人意,严重影响了PC材料的机械性能和透明性能。Organic phosphate ester flame retardants are widely used in the flame retardant modification of PC materials because of their low price, good flame retardant effect and halogen-free environmental protection. However, organic phosphate flame retardants are mostly liquid or have a very high melting point. Low solids, the amount of addition should reach 15%-25% to obtain the desired flame retardant effect. A large number of organophosphate flame retardants have obvious plasticizing effect on PC materials, thus greatly reducing the PC material. Heat resistance level; at the same time, PC materials prepared with organic phosphate flame retardants are not toughened with additional In the case of the agent, its toughness is not satisfactory, which seriously affects the mechanical properties and transparency of the PC material.
由于含磷-碳键的化合物具有良好的热稳定性和化学稳定性,膦酸盐类无卤阻燃剂得到了应用。譬如二烷基次膦酸盐被用作尼龙和聚酯的阻燃剂。但二烷基次膦酸盐使PC变得完全不透明。Since phospho-carbon bond-containing compounds have good thermal stability and chemical stability, phosphonate halogen-free flame retardants have been used. For example, dialkyl phosphinates are used as flame retardants for nylons and polyesters. However, the dialkyl phosphinate makes the PC completely opaque.
膦酸酯阻燃剂主要有含磷-碳键桥链9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)的衍生物,一个分子中含有2个磷中心(DiDOPO),具有良好的热稳定性和阻燃性。近年来,含磷-碳键桥链DOPO衍生物由于热稳定性高、磷含量高、阻燃效率高而引起了越来越多的关注。专利CN201410333261.5中公开了一类桥链DOPO衍生物在PC中的应用,但是由于添加量大也会使PC呈现半透明。The phosphonate flame retardant mainly contains a derivative of a phosphorus-carbon bond bridge 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), which contains 2 molecules in one molecule. Phosphorus center (DiDOPO) with good thermal stability and flame retardancy. In recent years, phosphorus-carbon bonded bridged DOPO derivatives have attracted more and more attention due to their high thermal stability, high phosphorus content and high flame retardant efficiency. Patent CN201410333261.5 discloses the application of a class of bridge chain DOPO derivatives in PC, but the PC is rendered translucent due to the large amount of addition.
发明内容Summary of the invention
现有技术中尚未有阻燃高效、安全、阻燃剂和透明PC材料分散良好、机械性能良好、并且兼顾阻燃和透明性能的含磷-碳键磷硅阻燃PC材料。In the prior art, there is no phosphorus-carbon bonded phosphorus-silicone flame-retardant PC material which is flame-retardant, high-efficiency, safe, flame retardant and transparent PC material dispersed well, has good mechanical properties, and has both flame retardancy and transparency properties.
本发明所解决的技术问题在于克服现有技术中的缺陷,提供一种添加方便、阻燃高效、安全、有利于分散和保持良好机械性能的透明阻燃PC材料及其制备方法。The technical problem solved by the invention is to overcome the defects in the prior art, and to provide a transparent flame-retardant PC material which is convenient to add, flame-retardant, efficient, safe, advantageous for dispersing and maintaining good mechanical properties and a preparation method thereof.
在现有技术中,发明人尚未发现利用溶液共混或超临界二氧化碳法将含磷-碳桥链DOPO衍生物重结晶于纳米二氧化硅粉末或硅溶胶表面,制备阻燃组合物。In the prior art, the inventors have not found that a phosphorus-carbon bridged DOPO derivative is recrystallized on the surface of a nanosilica powder or a silica sol by a solution blending or supercritical carbon dioxide method to prepare a flame retardant composition.
具体来说,针对现有技术的不足,本发明提供了如下技术方案:Specifically, in view of the deficiencies of the prior art, the present invention provides the following technical solutions:
一种无卤阻燃剂组合物,含有双磷-碳键桥链DOPO衍生物与纳米二氧化硅或硅溶胶,其中所述双磷-碳键桥链DOPO衍生物分散于纳米二氧化硅或硅溶胶表面。A halogen-free flame retardant composition comprising a double phosphorus-carbon bond bridge chain DOPO derivative and a nano silica or silica sol, wherein the double phosphorus-carbon bond bridge chain DOPO derivative is dispersed in nano silica or Silica sol surface.
优选地,其中所述双磷-碳键桥链DOPO衍生物与纳米二氧化硅或硅溶胶的质量比例为(3-5):1。Preferably, wherein the mass ratio of the double phosphorus-carbon bond bridge chain DOPO derivative to the nano silica or silica sol is (3-5):1.
优选地,其中,所述双磷-碳键桥链DOPO衍生物为下面的结构式(I)所示的DOPO衍生物: Preferably, wherein the double phosphorus-carbon bond bridge chain DOPO derivative is a DOPO derivative represented by the following structural formula (I):
Figure PCTCN2016099238-appb-000001
Figure PCTCN2016099238-appb-000001
优选地,R1为C6-C18的芳基,优选选自苯乙基、萘乙基,对苯乙基,苯丙基。Preferably, R1 is a C6-C18 aryl group, preferably selected from the group consisting of phenethyl, naphthylethyl, p-phenylethyl, phenylpropyl.
其中,所述“C6-C18”是指碳原子数量为6-18个。Here, the "C6-C18" means that the number of carbon atoms is 6-18.
优选地,所述纳米二氧化硅或硅溶胶平均粒径为10nm-100nm。Preferably, the nano silica or silica sol has an average particle diameter of 10 nm to 100 nm.
另外,本发明还提供一种无卤阻燃透明聚碳酸酯材料,其特征在于包含下列成分:In addition, the present invention also provides a halogen-free flame-retardant transparent polycarbonate material characterized by comprising the following components:
85-95重量份聚碳酸酯以及5-15重量份的权利要求1-4任一项所述的阻燃剂组合物。85-95 parts by weight of polycarbonate and 5-15 parts by weight of the flame retardant composition according to any one of claims 1 to 4.
优选地,对于所述的阻燃剂组合物或所述的聚碳酸酯材料,所述阻燃剂组合物通过下述制备方法得到:Preferably, for the flame retardant composition or the polycarbonate material, the flame retardant composition is obtained by the following preparation method:
将所述DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,将该溶液与纳米二氧化硅或硅溶胶进行混合,加热使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。Dissolving the DOPO derivative in an organic solvent to form a solution, adding nano silica or silica sol, mixing the solution with nano silica or silica sol, heating to evaporate the solvent, thereby recrystallizing the DOPO derivative Dispersion on the surface of the nanosilica or silica sol thereby obtaining a flame retardant composition.
优选地,对于所述的阻燃剂组合物或所述的聚碳酸酯材料,其中,所述阻燃剂组合物通过下述制备方法得到:Preferably, for the flame retardant composition or the polycarbonate material, wherein the flame retardant composition is obtained by the following preparation method:
将所述DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,在超临界二氧化碳存在下将该溶液与纳米二氧化硅或硅溶胶进行共混,使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。Dissolving the DOPO derivative in an organic solvent to form a solution, adding nano silica or a silica sol, and blending the solution with nano silica or silica sol in the presence of supercritical carbon dioxide to evaporate the solvent. The DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol to thereby obtain a flame retardant composition.
优选地,对于所述的聚碳酸酯材料,通过下述制备方法得到,将PC树脂和所述阻燃剂组合物混合后进行熔融共混挤出成型。 Preferably, the polycarbonate material is obtained by the following production method, and the PC resin and the flame retardant composition are mixed and then subjected to melt blend extrusion molding.
优选地,对于所述的聚碳酸酯材料,所述制备方法包含如下步骤:Preferably, for the polycarbonate material, the preparation method comprises the following steps:
(a)将所述PC树脂干燥之后与所述阻燃剂组合物混合形成原料;(a) after drying the PC resin, mixing with the flame retardant composition to form a raw material;
(b)步骤(a)得到的原料加入双螺杆挤出机进行熔融共混挤出,所述双螺杆挤出机各区的温度为250℃-280℃;(b) the raw material obtained in step (a) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is from 250 ° C to 280 ° C;
(c)将步骤(b)熔融共混挤出的物料进行牵引、切粒从而得到无卤阻燃透明聚碳酸酯材料。(c) The step (b) melt-blending the extruded material is subjected to drawing and pelletizing to obtain a halogen-free flame-retardant transparent polycarbonate material.
优选地,对于所述的聚碳酸酯材料,所述制备方法在步骤(a)之前还包含步骤(i):对PC树脂120℃-140℃下干燥。Preferably, for the polycarbonate material, the preparation method further comprises the step (i) before the step (a): drying the PC resin at 120 ° C to 140 ° C.
优选地,对于所述的聚碳酸酯材料,所述制备方法的步骤(b)中,所述双螺杆挤出机具有5个不同的温度控制区。Preferably, for the polycarbonate material, in step (b) of the preparation method, the twin-screw extruder has five different temperature control zones.
再者,本发明还提供一种阻燃剂组合物的制备方法,其通过下述制备方法得到:将含磷-碳桥链DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,将该溶液与纳米二氧化硅或硅溶胶进行混合,加热到50-120℃使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。Furthermore, the present invention also provides a method for preparing a flame retardant composition, which is obtained by the following preparation method: dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent to form a solution, adding nano silica or a silica sol, the solution is mixed with nano silica or silica sol, heated to 50-120 ° C to evaporate the solvent, whereby the DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol to thereby obtain flame retardant Composition.
再者,本发明还提供一种阻燃剂组合物的制备方法,其通过下述制备方法得到:将含磷-碳桥链DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,在超临界二氧化碳存在条件下,将该溶液与纳米二氧化硅或硅溶胶进行共混,使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。Furthermore, the present invention also provides a method for preparing a flame retardant composition, which is obtained by the following preparation method: dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent to form a solution, adding nano silica or a silica sol, which is blended with nano silica or silica sol in the presence of supercritical carbon dioxide to evaporate the solvent, whereby the DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol A flame retardant composition is obtained.
优选地,所述的阻燃剂组合物的制备方法,其中,所述溶液与纳米二氧化硅或硅溶胶进行共混时,所述超临界二氧化碳压力为10-30MPa、优选20MPa,温度为20-60℃。Preferably, the method for preparing a flame retardant composition, wherein the supercritical carbon dioxide pressure is 10-30 MPa, preferably 20 MPa, and the temperature is 20 when the solution is blended with nano silica or silica sol. -60 ° C.
优选地,所述阻燃剂组合物的制备方法,其中,所述有机溶剂选自甲醇、乙醇、丙醇、异丙醇、丙酮、乙二醇、丙二醇、二甲醚、二乙醚、乙二醇单甲醚、丙二醇单甲醚、乙二醇单乙醚、丙二醇单乙醚中的一种或一种以上。Preferably, the method for preparing the flame retardant composition, wherein the organic solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetone, ethylene glycol, propylene glycol, dimethyl ether, diethyl ether, and ethylene One or more of alcohol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, and propylene glycol monoethyl ether.
再者,本发明还提供一种无卤阻燃透明聚碳酸酯材料的制备方法,其包含如下步骤:Furthermore, the present invention also provides a method for preparing a halogen-free flame-retardant transparent polycarbonate material, which comprises the following steps:
(a)将聚碳酸酯树脂干燥之后与前面任一项所述的阻燃剂组合物或者前面 任一项所述制备方法得到的阻燃剂组合物混合形成原料;(a) A flame retardant composition or a front surface according to any of the preceding claims after drying the polycarbonate resin The flame retardant composition obtained by any one of the preparation methods is mixed to form a raw material;
(b)步骤(a)得到的原料加入双螺杆挤出机进行熔融共混挤出,所述双螺杆挤出机各区的温度为250℃-280℃;(b) the raw material obtained in step (a) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is from 250 ° C to 280 ° C;
(c)将步骤(b)熔融共混挤出的物料进行牵引、切粒从而得到无卤阻燃透明聚碳酸酯材料。(c) The step (b) melt-blending the extruded material is subjected to drawing and pelletizing to obtain a halogen-free flame-retardant transparent polycarbonate material.
另外,本发明还提供所述的阻燃剂组合物或所述的聚碳酸酯材料在电气设备外壳或汽车塑料部件中的应用。In addition, the invention also provides the use of the flame retardant composition or the polycarbonate material described in an electrical device housing or automotive plastic component.
本发明利用超临界二氧化碳使纳米二氧化硅或硅溶胶粒子分开,减少团聚;或者通过加热溶剂使溶剂挥发后实现桥链DOPO衍生物重结晶于纳米粒子表面,利用纳米二氧化硅粒子大的比表面积提高桥链DOPO衍生物的阻燃效率。此外,纳米二氧化硅也起到协效阻燃的作用。The invention utilizes supercritical carbon dioxide to separate the nano silica or silica sol particles to reduce agglomeration; or to recrystallize the bridged DOPO derivative on the surface of the nanoparticle by volatilizing the solvent by heating the solvent, and using the large ratio of the nano silica particles The surface area increases the flame retardant efficiency of the bridged DOPO derivative. In addition, nano-silica also acts as a synergistic flame retardant.
附图说明DRAWINGS
图1是实施例合成的R为苯乙基时式(I)所示DOPO衍生物的1H NMR谱图;Figure 1 is a 1 H NMR spectrum of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
图2是实施例合成的R为苯乙基时式(I)所示DOPO衍生物的31P NMR谱图;Figure 2 is a 31 P NMR spectrum of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
图3是实施例合成的R为苯乙基时式(I)所示DOPO衍生物的红外光谱图;Figure 3 is an infrared spectrum diagram of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
图4是实施例合成的R为苯乙基时式(I)所示DOPO衍生物的质谱图;Figure 4 is a mass spectrum of the DOPO derivative of the formula (I) when R is a phenethyl group synthesized in the examples;
图5是实施例合成的R为萘乙基时式(I)所示DOPO衍生物的31P NMR谱图;Figure 5 is a 31 P NMR spectrum of the DOPO derivative of the formula (I) when R is a naphthylethyl group synthesized in the examples;
图6是实施例合成的R为萘乙基时式(I)所示DOPO衍生物的质谱图;Figure 6 is a mass spectrum of the DOPO derivative of the formula (I) when R is a naphthylethyl group synthesized in the examples;
图7是实施例合成的R为萘乙基时式(I)所示DOPO衍生物的红外光谱图。Figure 7 is an infrared spectrum of the DOPO derivative of the formula (I) when R synthesized in the examples is a naphthylethyl group.
具体实施方式detailed description
在本发明的优选实施方式中,本发明所述的无卤透明阻燃PC材料,其组成包括PC树脂和阻燃剂组合物,按质量百分数计,PC树脂占85%~95%,阻 燃剂组合物5%~15%。其中,优选的是,阻燃剂组合物为含磷-碳桥链DOPO衍生物与纳米二氧化硅或硅溶胶的复合组合物,其质量配比为3~5:1。In a preferred embodiment of the present invention, the halogen-free transparent flame-retardant PC material of the present invention comprises a PC resin and a flame retardant composition, and the PC resin accounts for 85% to 95% by mass percentage. The fuel composition is 5% to 15%. Among them, it is preferred that the flame retardant composition is a composite composition of a phosphorus-carbon bridged DOPO derivative and a nano silica or a silica sol, and has a mass ratio of 3 to 5:1.
在本发明的一种优选实施方式中,本发明的阻燃剂组合物的制备方法为:将含磷-碳桥链DOPO衍生物溶于有机溶剂中,然后在超临界二氧化碳或溶液共混条件下重结晶于纳米二氧化硅或硅溶胶表面,形成纳米复合阻燃剂组合物。In a preferred embodiment of the present invention, the flame retardant composition of the present invention is prepared by dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent and then blending conditions in supercritical carbon dioxide or solution. The lower recrystallized on the surface of the nano silica or silica sol forms a nanocomposite flame retardant composition.
在本发明中,所采用的纳米二氧化硅为纳米二氧化硅固体粉末,可以商购得到。In the present invention, the nano silica used is a nanosilica solid powder, which is commercially available.
在本发明的一种优选的实施方式中,聚碳酸酯材料的具体制备方法如下:In a preferred embodiment of the invention, the specific preparation method of the polycarbonate material is as follows:
(1)将PC树脂在温度为120℃-140℃下干燥2-8h;(1) drying the PC resin at a temperature of 120 ° C - 140 ° C for 2-8 h;
(2)将桥链DOPO衍生物(其中结构式(I)所示化合物中,R1优选选自苯乙基、萘乙基、对苯乙基、苯丙基)回流温度下溶于有机溶剂中,然后将该溶液与纳米二氧化硅或硅溶胶使用溶液共混法混合或在超临界二氧化碳条件下混合,使溶剂蒸发,在溶剂挥发过程中,使桥链DOPO衍生物重结晶于纳米二氧化硅或硅溶胶表面,从而得到阻燃剂组合物,其中桥链DOPO衍生物与纳米二氧化硅的配比为3~5:1,超临界二氧化碳共混压力为20MPa,时间为2~6h;(2) dissolving a bridged-chain DOPO derivative (wherein R1 is preferably selected from the group consisting of phenethyl, naphthylethyl, p-phenylethyl, phenylpropyl) in an organic solvent at a reflux temperature, The solution is then mixed with nano-silica or silica sol using solution blending or mixed under supercritical carbon dioxide conditions to evaporate the solvent, and the bridged DOPO derivative is recrystallized into the nano-silica during solvent evaporation. Or a silica sol surface, thereby obtaining a flame retardant composition, wherein the ratio of the bridged DOPO derivative to the nano silica is 3 to 5:1, the supercritical carbon dioxide blending pressure is 20 MPa, and the time is 2 to 6 hours;
(3)称取配方比的PC树脂和阻燃剂组合物,混合均匀;(3) weighing the PC resin and the flame retardant composition of the formulation ratio, and mixing uniformly;
(4)将经步骤(3)之后的原料加入双螺杆挤出机中进行熔融共混挤出,双螺杆挤出机各区的温度为250℃-280℃;(4) The raw material after the step (3) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is 250 ° C - 280 ° C;
(5)将经步骤(4)挤出后的原料进行牵引、冷却、切粒工艺,得到透明阻燃PC材料。(5) The raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing processes to obtain a transparent flame-retardant PC material.
双螺杆挤出机的工作参数控制:温度从加料段到机头为250-280℃,螺杆转速为300-400rpm。Operating parameters control of the twin-screw extruder: the temperature is from 250-280 ° C from the feeding section to the head, and the screw speed is 300-400 rpm.
下面通过实施例具体说明本发明制备无卤阻燃透明聚碳酸酯材料的方法。Hereinafter, a method for producing a halogen-free flame-retardant transparent polycarbonate material of the present invention will be specifically described by way of examples.
实施例中所用的仪器与试剂说明如下:The instruments and reagents used in the examples are as follows:
一.仪器与试剂I. Instruments and reagents
1.仪器Instrument
双螺杆挤出机:科倍隆科亚(南京)机械制造有限公司出售,型号CTE35型;工作参数控制:温度从加料段到机头为250-280℃,螺杆转速为300-400rpm。Twin-screw extruder: sold by Coperion Koya (Nanjing) Machinery Manufacturing Co., Ltd., model CTE35; operating parameter control: temperature from the feeding section to the head is 250-280 ° C, screw speed is 300-400 rpm.
注塑机:震德塑料机械厂出售,型号CJ80MZ2NCII型 Injection molding machine: sold by Zhende Plastic Machinery Factory, model CJ80MZ2NCII
熔融指数测试仪器:承德市金建检测仪器有限公司出售,型号XNR-400CMelt index test instrument: sold by Chengde Jinjian Testing Instrument Co., Ltd., model XNR-400C
拉伸屈服强度、断裂伸长率、弯曲强度和弯曲模量测试仪器:型号WDW-10CTensile yield strength, elongation at break, flexural strength and flexural modulus test equipment: Model WDW-10C
悬臂梁缺口冲击强度测试仪器:深圳SANS纵横科技股份有限公司PTM1000Cantilever beam notched impact strength test instrument: Shenzhen SANS Vertical and Horizontal Technology Co., Ltd. PTM1000
阻燃性能测试具体方法:采用UL-94垂直燃烧测试,测试时通过垂直夹住试样一端,用本生灯(焰高20±1mm)对试样自由端施加规定的火焰10s,移开火焰后记录样品有焰燃烧时间,若样品有焰燃烧时间在30s以内,继续施加第二次火焰10s,移开火焰后分别记录试样的第一次有焰燃烧时间t1,第二次有焰燃烧时间t2。Flame-retardant performance test method: UL-94 vertical burning test is adopted. When testing, the end of the sample is clamped vertically, and the Bunsen burner (flame height 20±1mm) is applied to the free end of the sample for 10s, and the flame is removed. After recording the sample with flame burning time, if the sample has a flame burning time of less than 30s, continue to apply the second flame for 10s, remove the flame and record the first flaming burning time t1 of the sample, the second flaming combustion Time t2.
2.试剂2. Reagent
PC树脂:三菱s-2001r;PC resin: Mitsubishi s-2001r;
含P-C桥链DOPO衍生物:结构式(I)所示的化合物,其中具体的R1为H或芳基等,具体来说下面所有实施例中所用到的R1为苯乙基或萘乙基的式(I)所表示的DOPO衍生物,通过下述制备方法制备:PCPO chain-containing DOPO derivative: a compound represented by the formula (I), wherein the specific R1 is H or an aryl group or the like, and specifically, R1 used in all the following examples is a phenethyl group or a naphthylethyl group. The DOPO derivative represented by (I) is prepared by the following preparation method:
DOPO(9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物),苯乙酮按照2:1的摩尔比加入到二甲苯中,加热到150℃溶解,然后缓慢加入苯乙酮1/3摩尔比的三氯氧磷,反应20h,冷却,加入异丙醇,回流下搅拌。静置一段时间后产物大量析出,抽滤,洗涤,得到白色粉末产物。DOPO (9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide), acetophenone was added to xylene in a molar ratio of 2:1, heated to 150 ° C to dissolve, and then slowly A 1/3 molar ratio of acetophenone to phosphorus oxychloride was added, and the mixture was reacted for 20 hours, cooled, and isopropanol was added thereto, followed by stirring under reflux. After standing for a while, the product was largely precipitated, suction filtered, and washed to give a white powder product.
Figure PCTCN2016099238-appb-000002
Figure PCTCN2016099238-appb-000002
其中,图1-图7是通过上述制备方法制备得到的R1为苯乙基或萘乙基的式(I)所表示的DOPO衍生物的表征鉴定其结构的谱图;具体来说,图1是R为苯乙基的DOPO衍生物的1H NMR氢谱,由该图可以看出Ar-H:CH:CH2=21:1:2,氢数目与苯乙基衍生物分子结构中的氢数目一致;图2是R为苯 乙基的DOPO衍生物的31P NMR核磁谱图,由该图可以看出δ=34-38ppm为产物的磷位移峰,原料DOPO(δ=15ppm)的磷位移峰没有出现,表明原料已完全转化;图3是R为苯乙基的DOPO衍生物的红外波谱图,由该图可以看出3000~2800cm-1为产品分子结构中的桥链基团的CH2特征吸收峰,表明桥链基团已被成功的引入到产品分子结构中;图4是R为苯乙基的DOPO衍生物的质谱图,由该图可以看出m/z 534为苯乙基DOPO衍生物的分子质谱峰,可以明确分子结构的成功合成;图5是R为萘乙基的DOPO衍生物的31P NMR磷谱图,由该图可以看出δ=35-38ppm为产物的磷位移峰;图6是R为萘乙基的DOPO衍生物的质谱图,由该图可以看出m/z 584为萘乙基DOPO衍生物的分子质谱峰;图7是R为萘乙基的DOPO衍生物的红外光谱谱图,由该图可以看出3000~2800cm-1同样是指桥链基团的CH2特征吸收峰。结合31P NMR、质谱及红外分析表明萘乙基桥链DOPO衍生物已被成功合成。1 to 7 are the spectra of the DOPO derivative represented by the formula (I) wherein R1 is phenethyl or naphthylethyl prepared by the above preparation method, and the structure thereof is identified; specifically, FIG. 1 Is the 1 H NMR hydrogen spectrum of the DOPO derivative in which R is phenethyl, and it can be seen from the figure that Ar-H:CH:CH 2 =21:1:2, the number of hydrogen and the molecular structure of the phenethyl derivative The number of hydrogens is consistent; FIG. 2 is a 31 P NMR nuclear magnetic spectrum of a DOPO derivative in which R is a phenethyl group, from which it can be seen that δ=34-38 ppm is the phosphorus shift peak of the product, and the raw material DOPO (δ=15 ppm) The phosphorus shift peak did not appear, indicating that the starting material had been completely converted. Figure 3 is an infrared spectrum of the DOPO derivative in which R is phenethyl. From this figure, it can be seen that 3000 to 2800 cm -1 is the bridge group in the molecular structure of the product. The CH 2 characteristic absorption peak indicates that the bridging group has been successfully introduced into the molecular structure of the product; FIG. 4 is a mass spectrum of the DOPO derivative in which R is a phenethyl group, from which it can be seen that m/z 534 is molecular mass peak phenethyl DOPO derivatives, synthetic molecules can be clearly successful structure; FIG. 5 is R is a 31 P NMR spectrum of phosphorus DOPO derivative naphthylethyl group, The figure shows that δ=35-38 ppm is the phosphorus shift peak of the product; FIG. 6 is a mass spectrum of the DOPO derivative in which R is naphthylethyl, from which it can be seen that m/z 584 is a naphthylethyl DOPO derivative. Molecular mass spectrum peak; Fig. 7 is an infrared spectrum of a DOPO derivative in which R is a naphthylethyl group. It can be seen from the figure that 3000 to 2800 cm -1 also refers to a CH 2 characteristic absorption peak of a bridge group. Combined with 31 P NMR, mass spectrometry and infrared analysis, it was confirmed that the naphthalene ethyl bridged DOPO derivative has been successfully synthesized.
其中,上面所述表征鉴定结构时所用到核磁、红外、质谱等仪器型号和条件如下:Among them, the types and conditions of instruments such as nuclear magnetic, infrared, and mass spectrometry used in the characterization of the structure described above are as follows:
NMR核磁氢谱:Bruker Avance 400NMR测试仪,氘代氯仿为溶剂。NMR nuclear magnetic resonance spectrum: Bruker Avance 400 NMR tester, deuterated chloroform as a solvent.
NMR核磁磷谱:Bruker Avance 400NMR测试仪,氘代氯仿为溶剂,85%磷酸作为定位标样。NMR nuclear magnetic phosphorus spectrum: Bruker Avance 400 NMR tester, deuterated chloroform as solvent, 85% phosphoric acid as a positioning standard.
红外:溴化钾粉末压片法,Nicolet 1N10MX红外光谱测试仪Infrared: potassium bromide powder tableting method, Nicolet 1N10MX infrared spectrum tester
质谱:EI法,PerkinElmer质谱仪Mass Spectrometry: EI Method, PerkinElmer Mass Spectrometer
纳米二氧化硅:纳米粒径范围为10-100nm,深圳晶材化工出售;Nano-silica: nanometer particle size range of 10-100nm, Shenzhen Crystal Chemicals for sale;
硅溶胶:美国杜邦公司出售,粒径为15-30nm。Silica Sol: sold by DuPont, USA, with a particle size of 15-30 nm.
二.阻燃透明聚碳酸酯材料的制备2. Preparation of flame retardant transparent polycarbonate material
实施例1Example 1
(1)将商购PC树脂在温度为120℃下干燥4h。(1) Commercially available PC resin was dried at a temperature of 120 ° C for 4 h.
(2)在60℃温度回流下,将其中R1为苯乙基的上面结构式(I)所示的DOPO化合物溶于乙醇溶剂中,其中所述DOPO化合物与溶剂的质量比例为1:10,再加入纳米二氧化硅在超临界二氧化碳条件20℃、20Mpa下共混,得到阻燃剂组合物。其中,所述DOPO化合物与纳米二氧化硅质量比为4:1,超临界二氧化碳压力为20MPa,时间为4h。 (2) The DOPO compound represented by the above formula (I) wherein R1 is a phenethyl group is dissolved in an ethanol solvent under reflux at a temperature of 60 ° C, wherein the mass ratio of the DOPO compound to the solvent is 1:10, The nano silica was added and blended under supercritical carbon dioxide conditions at 20 ° C and 20 MPa to obtain a flame retardant composition. Wherein, the mass ratio of the DOPO compound to the nano silica is 4:1, the supercritical carbon dioxide pressure is 20 MPa, and the time is 4 h.
(3)称取步骤(1)得到的PC树脂/阻燃剂组合物按照90/10的质量比例进行混合均匀形成原料1Kg。(3) The PC resin/flame retardant composition obtained in the step (1) was weighed and mixed at a mass ratio of 90/10 to form a raw material of 1 kg.
(4)将经步骤(3)之后的原料加入双螺杆挤出机中进行熔融共混挤出;其中该双螺杆挤出机带有5段温控区,其中各区的温度为250℃,260℃,265℃,270℃,275℃,机头温度为275℃,螺杆转速为300rpm。(4) The raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 250 ° C, 260 °C, 265 ° C, 270 ° C, 275 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
(5)将经步骤(4)挤出后的原料进行牵引、冷却、切粒,得到透明阻燃PC材料。(5) The raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
(6)将所得透明PC材料在注塑机下注塑(注塑温度为265℃)成厚度为1.5mm和3.0mm的力学样条,进行性能测试。(6) The obtained transparent PC material was injection molded under an injection molding machine (injection temperature was 265 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
将实施例1的步骤(1)中未经改性的商购PC材料经过实施例1的步骤(4)和(5)同样的挤出、后处理方式得到的材料作为对比例1得到的样品进行性能测试,与实施例1的样品性能测试结果对比于下面的表1。The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 1 in Table 1 below.
表1  本发明制备的透明PC材料与普通PC材料的性能对比Table 1 Performance comparison between transparent PC materials prepared by the present invention and ordinary PC materials
Figure PCTCN2016099238-appb-000003
Figure PCTCN2016099238-appb-000003
实施例2:Example 2:
(1)将商购PC树脂在温度为140℃下干燥2h。(1) Commercially available PC resin was dried at a temperature of 140 ° C for 2 h.
(2)在60℃温度下,将其中R1为萘乙基的上面结构式(I)所示的DOPO化合物溶于丙醇溶剂中,其中所述DOPO化合物与溶剂的质量比例为(1:10), 再加入纳米二氧化硅再与纳米二氧化硅在温度60℃下共混后加热至温度90℃下蒸发掉溶剂后,得到阻燃剂组合物。其中,所述DOPO化合物与纳米二氧化硅质量比为3:1,时间为5h。(2) Dissolving the DOPO compound represented by the above formula (I) wherein R1 is a naphthylethyl group in a propanol solvent at a temperature of 60 ° C, wherein the mass ratio of the DOPO compound to the solvent is (1:10) , Further, after adding nano-silica and then blending with nano-silica at a temperature of 60 ° C and heating to a temperature of 90 ° C to evaporate the solvent, a flame retardant composition is obtained. Wherein, the mass ratio of the DOPO compound to the nano silica is 3:1, and the time is 5 hours.
(3)称取步骤(1)得到的PC树脂/阻燃剂组合物按照85/15的质量比例进行混合均匀形成原料1Kg。(3) The PC resin/flame retardant composition obtained in the step (1) was weighed and mixed in a mass ratio of 85/15 to form a raw material of 1 kg.
(4)将经步骤(3)之后的原料加入双螺杆挤出机中进行熔融共混挤出;其中该双螺杆挤出机带有5段温控区,其中各区的温度为255℃,265℃,270℃,275℃,280℃,机头温度为275℃,螺杆转速为300rpm。(4) The raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 255 ° C, 265 °C, 270 ° C, 275 ° C, 280 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
(5)将经步骤(4)挤出后的原料进行牵引、冷却、切粒,得到透明阻燃PC材料。(5) The raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
(6)将所得透明PC材料在注塑机下注塑(注塑温度为250℃)成厚度为1.5mm和3.0mm的力学样条,进行性能测试。(6) The obtained transparent PC material was injection-molded under an injection molding machine (injection temperature of 250 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
将实施例1的步骤(1)中未经改性的商购PC材料经过实施例1的步骤(4)和(5)同样的挤出、后处理方式得到的材料作为对比例1得到的样品进行性能测试,与实施例2的样品性能测试结果对比于下面的表2。The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 2 in Table 2 below.
表2  本发明制备的透明PC材料与普通PC材料的性能对比Table 2 Performance comparison between transparent PC materials prepared by the present invention and ordinary PC materials
Figure PCTCN2016099238-appb-000004
Figure PCTCN2016099238-appb-000004
实施例3: Example 3:
(1)将商购PC树脂在温度为130℃下干燥6h。(1) A commercially available PC resin was dried at a temperature of 130 ° C for 6 hours.
(2)在60℃温度下,将其中R1为萘乙基的上面结构式(I)所示的DOPO化合物溶于丙酮溶剂中,其中所述DOPO化合物与溶剂的质量比例为1:8,再加入纳米硅溶胶再与纳米硅溶胶在温度25℃下共混后加热至温度50℃下蒸发掉溶剂后,得到阻燃剂组合物。其中,所述DOPO化合物与硅溶胶质量比为5:1,时间为5h。(2) Dissolving the DOPO compound represented by the above formula (I) wherein R1 is a naphthylethyl group in an acetone solvent at a temperature of 60 ° C, wherein the mass ratio of the DOPO compound to the solvent is 1:8, and then adding The nanosilica sol is further blended with the nanosilica sol at a temperature of 25 ° C and then heated to a temperature of 50 ° C to evaporate the solvent to obtain a flame retardant composition. Wherein, the DOPO compound and the silica sol have a mass ratio of 5:1 and a time of 5 h.
(3)称取步骤(1)得到的PC树脂/阻燃剂组合物按照95/5的质量比例进行混合均匀形成原料1Kg。(3) The PC resin/flame retardant composition obtained in the step (1) was weighed and mixed in a mass ratio of 95/5 to form a raw material of 1 kg.
(4)将经步骤(3)之后的原料加入双螺杆挤出机中进行熔融共混挤出;其中该双螺杆挤出机带有5段温控区,其中各区的温度为255℃,265℃,270℃,275℃,280℃,机头温度为275℃,螺杆转速为300rpm。(4) The raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 255 ° C, 265 °C, 270 ° C, 275 ° C, 280 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
(5)将经步骤(4)挤出后的原料进行牵引、冷却、切粒,得到透明阻燃PC材料。(5) The raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
(6)将所得透明PC材料在注塑机下注塑(注塑温度为245℃)成厚度为1.5mm和3.0mm的力学样条,进行性能测试。(6) The obtained transparent PC material was injection molded under an injection molding machine (injection temperature of 245 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
将实施例1的步骤(1)中未经改性的商购PC材料经过实施例1的步骤(4)和(5)同样的挤出、后处理方式得到的材料作为对比例1得到的样品进行性能测试,与实施例3的样品性能测试结果对比于下面的表3。The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 3 in Table 3 below.
表3  本发明制备的透明PC材料与普通PC材料的性能对比Table 3 Performance comparison between transparent PC materials prepared by the present invention and ordinary PC materials
Figure PCTCN2016099238-appb-000005
Figure PCTCN2016099238-appb-000005
实施例4:Example 4:
(1)将商购PC树脂在温度为130℃下干燥8h。(1) A commercially available PC resin was dried at a temperature of 130 ° C for 8 hours.
(2)在60℃温度下,将其中R1为萘乙基的上面结构式(I)所示的DOPO化合物溶于丙二醇溶剂中,其中所述DOPO化合物与溶剂的质量比例为1:15,再加入纳米硅溶胶再与纳米硅溶胶在温度60℃下共混后,在加热至温度120℃下蒸发掉溶剂后,得到阻燃剂组合物。其中,所述DOPO化合物与硅溶胶质量比为5:1,时间为5h。(2) Dissolving the DOPO compound represented by the above formula (I) wherein R1 is a naphthylethyl group in a propylene glycol solvent at a temperature of 60 ° C, wherein the mass ratio of the DOPO compound to the solvent is 1:15, and then adding After the nanosilica sol is further blended with the nanosilica sol at a temperature of 60 ° C, the solvent is evaporated under heating to a temperature of 120 ° C to obtain a flame retardant composition. Wherein, the DOPO compound and the silica sol have a mass ratio of 5:1 and a time of 5 h.
(3)称取步骤(1)得到的PC树脂/阻燃剂组合物按照90/10的质量比例进行混合均匀形成原料1Kg。(3) The PC resin/flame retardant composition obtained in the step (1) was weighed and mixed at a mass ratio of 90/10 to form a raw material of 1 kg.
(4)将经步骤(3)之后的原料加入双螺杆挤出机中进行熔融共混挤出;其中该双螺杆挤出机带有5段温控区,其中各区的温度为255℃,265℃,270℃,275℃,280℃,机头温度为275℃,螺杆转速为300rpm。(4) The raw material after the step (3) is fed into a twin-screw extruder for melt blending extrusion; wherein the twin-screw extruder has a 5-stage temperature control zone, wherein the temperature of each zone is 255 ° C, 265 °C, 270 ° C, 275 ° C, 280 ° C, the head temperature was 275 ° C, and the screw speed was 300 rpm.
(5)将经步骤(4)挤出后的原料进行牵引、冷却、切粒,得到透明阻燃PC材料。(5) The raw material extruded through the step (4) is subjected to drawing, cooling, and pelletizing to obtain a transparent flame-retardant PC material.
(6)将所得透明PC材料在注塑机下注塑(注塑温度为265℃)成厚度为1.5mm和3.0mm的力学样条,进行性能测试。(6) The obtained transparent PC material was injection molded under an injection molding machine (injection temperature was 265 ° C) into mechanical splines having thicknesses of 1.5 mm and 3.0 mm, and performance tests were performed.
将实施例1的步骤(1)中未经改性的商购PC材料经过实施例1的步骤(4)和(5)同样的挤出、后处理方式得到的材料作为对比例1得到的样品进行性能测试,与实施例3的样品性能测试结果对比于下面的表4。The unextended commercial PC material in the step (1) of Example 1 was subjected to the same extrusion and post-treatment methods as the sample obtained in Comparative Example 1 in the steps (4) and (5) of Example 1. The performance test was performed in comparison with the sample performance test results of Example 3 in Table 4 below.
表4  本发明制备的透明PC材料与普通PC材料的性能对比Table 4 Comparison of performance between transparent PC materials prepared by the present invention and ordinary PC materials
Figure PCTCN2016099238-appb-000006
Figure PCTCN2016099238-appb-000006
对比例2和对比例3:Comparative Example 2 and Comparative Example 3:
采用与实施例1相同的试剂和方法步骤,除了在步骤(2)中将所述DOPO与纳米二氧化硅质量比分别改变为2:1和6:1之外,按照与实施例1相同的方法对PC材料进行改性,将得到的样品按照实施例1相同方法进行性能测试,测试结果如下表5所示:The same reagents and method steps as in Example 1 were employed except that the mass ratio of DOPO to nanosilica was changed to 2:1 and 6:1 in step (2), respectively, in the same manner as in Example 1. The PC material was modified, and the obtained sample was tested in the same manner as in Example 1. The test results are shown in Table 5 below:
表5  实施例5改性后的透明PC材料性能Table 5 Performance of modified PC material after modification in Example 5
Figure PCTCN2016099238-appb-000007
Figure PCTCN2016099238-appb-000007
从上面的对比例可以看出,本发明的阻燃剂组合物中DOPO衍生物与二氧化硅的复合物中二者比例范围处于(3-5):1其性能是最佳的。 As can be seen from the above comparative examples, the ratio of the ratio of the DOPO derivative to the silica in the flame retardant composition of the present invention is in the range of (3-5):1, and its performance is optimal.

Claims (17)

  1. 一种无卤阻燃剂组合物,含有双磷-碳键桥链DOPO衍生物与纳米二氧化硅或硅溶胶,其中所述双磷-碳键桥链DOPO衍生物分散于纳米二氧化硅或硅溶胶表面。A halogen-free flame retardant composition comprising a double phosphorus-carbon bond bridge chain DOPO derivative and a nano silica or silica sol, wherein the double phosphorus-carbon bond bridge chain DOPO derivative is dispersed in nano silica or Silica sol surface.
  2. 根据权利要求1所述的阻燃剂组合物,其中所述双磷-碳键桥链DOPO衍生物与纳米二氧化硅或硅溶胶的质量比例为(3-5):1。The flame retardant composition according to claim 1, wherein the mass ratio of the double phosphorus-carbon bond bridge DOPO derivative to the nano silica or silica sol is (3-5):1.
  3. 权利要求1或2所述的阻燃剂组合物,其中,所述双磷-碳键桥链DOPO衍生物为下面的结构式(I)所示的DOPO衍生物:The flame retardant composition according to claim 1 or 2, wherein the double phosphorus-carbon bond bridged DOPO derivative is a DOPO derivative represented by the following structural formula (I):
    Figure PCTCN2016099238-appb-100001
    Figure PCTCN2016099238-appb-100001
    其中,R1为C6-C18的芳基,优选选自苯乙基、萘乙基,对苯乙基,苯丙基。Wherein R1 is a C6-C18 aryl group, preferably selected from the group consisting of phenethyl, naphthylethyl, p-phenylethyl, phenylpropyl.
  4. 根据权利要求1-3任一项所述的阻燃剂组合物,所述纳米二氧化硅或硅溶胶平均粒径为10nm-100nm。The flame retardant composition according to any one of claims 1 to 3, wherein the nano silica or silica sol has an average particle diameter of from 10 nm to 100 nm.
  5. 一种无卤阻燃透明聚碳酸酯材料,其特征在于包含下列成分:A halogen-free flame-retardant transparent polycarbonate material characterized by comprising the following components:
    85-95重量份聚碳酸酯以及5-15重量份的权利要求1-4任一项所述的阻燃剂组合物。85-95 parts by weight of polycarbonate and 5-15 parts by weight of the flame retardant composition according to any one of claims 1 to 4.
  6. 根据权利要求1-4任一项所述的阻燃剂组合物或权利要求5所述的聚碳酸酯材料,其中,所述阻燃剂组合物通过下述制备方法得到:The flame retardant composition according to any one of claims 1 to 4, or the polycarbonate material according to claim 5, wherein the flame retardant composition is obtained by the following production method:
    将所述DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,将该溶液与纳米二氧化硅或硅溶胶进行混合,加热使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。 Dissolving the DOPO derivative in an organic solvent to form a solution, adding nano silica or silica sol, mixing the solution with nano silica or silica sol, heating to evaporate the solvent, thereby recrystallizing the DOPO derivative Dispersion on the surface of the nanosilica or silica sol thereby obtaining a flame retardant composition.
  7. 根据权利要求1-4任一项所述的阻燃剂组合物或权利要求5所述的聚碳酸酯材料,其中,所述阻燃剂组合物通过下述制备方法得到:The flame retardant composition according to any one of claims 1 to 4, or the polycarbonate material according to claim 5, wherein the flame retardant composition is obtained by the following production method:
    将所述DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,在超临界二氧化碳存在下将该溶液与纳米二氧化硅或硅溶胶进行共混,使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。Dissolving the DOPO derivative in an organic solvent to form a solution, adding nano silica or a silica sol, and blending the solution with nano silica or silica sol in the presence of supercritical carbon dioxide to evaporate the solvent. The DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol to thereby obtain a flame retardant composition.
  8. 根据权利要求5-7任一项所述的聚碳酸酯材料,通过下述制备方法得到,将PC树脂和所述阻燃剂组合物混合后进行熔融共混挤出成型。The polycarbonate material according to any one of claims 5 to 7, which is obtained by the following production method, which is obtained by mixing a PC resin and the flame retardant composition, followed by melt blending and extrusion molding.
  9. 根据权利要求8所述的聚碳酸酯材料,所述制备方法包含如下步骤:The polycarbonate material according to claim 8, wherein the preparation method comprises the steps of:
    (a)将所述PC树脂干燥之后与所述阻燃剂组合物混合形成原料;(a) after drying the PC resin, mixing with the flame retardant composition to form a raw material;
    (b)步骤(a)得到的原料加入双螺杆挤出机进行熔融共混挤出,所述双螺杆挤出机各区的温度为250℃-280℃;(b) the raw material obtained in step (a) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is from 250 ° C to 280 ° C;
    (c)将步骤(b)熔融共混挤出的物料进行牵引、切粒从而得到无卤阻燃透明聚碳酸酯材料。(c) The step (b) melt-blending the extruded material is subjected to drawing and pelletizing to obtain a halogen-free flame-retardant transparent polycarbonate material.
  10. 根据权利要求9所述的聚碳酸酯材料,所述制备方法在步骤(a)之前还包含步骤(i):对PC树脂120℃-140℃下干燥。The polycarbonate material according to claim 9, wherein the preparation method further comprises the step (i) before the step (a): drying the PC resin at 120 ° C to 140 ° C.
  11. 根据权利要求9或10所述的聚碳酸酯材料,所述制备方法的步骤(b)中,所述双螺杆挤出机具有5个不同的温度控制区。The polycarbonate material according to claim 9 or 10, wherein in the step (b) of the preparation method, the twin-screw extruder has five different temperature control zones.
  12. 一种阻燃剂组合物的制备方法,其通过下述制备方法得到:将含磷-碳桥链DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,将该溶液与纳米二氧化硅或硅溶胶进行混合,加热到50-120℃使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。A method for preparing a flame retardant composition, which is obtained by the following preparation method: dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent to form a solution, adding a nano silica or a silica sol, and the solution is The nano silica or silica sol is mixed, heated to 50-120 ° C to evaporate the solvent, whereby the DOPO derivative is recrystallized and dispersed on the surface of the nano silica or silica sol to thereby obtain a flame retardant composition.
  13. 一种阻燃剂组合物的制备方法,其通过下述制备方法得到:将含磷-碳桥链DOPO衍生物溶于有机溶剂中形成溶液,加入纳米二氧化硅或硅溶胶,在超临界二氧化碳存在条件下,将该溶液与纳米二氧化硅或硅溶胶进行共混,使溶剂蒸发,从而所述DOPO衍生物重结晶分散于纳米二氧化硅或硅溶胶表面由此得到阻燃剂组合物。A method for preparing a flame retardant composition, which is obtained by the following preparation method: dissolving a phosphorus-carbon bridged DOPO derivative in an organic solvent to form a solution, adding a nano silica or a silica sol, in supercritical carbon dioxide The solution is blended with nano silica or silica sol in the presence of a solvent to evaporate the solvent, whereby the DOPO derivative is recrystallized and dispersed on the surface of the nanosilica or silica sol to thereby obtain a flame retardant composition.
  14. 根据权利要求13所述的阻燃剂组合物的制备方法,其中,所述溶液与 纳米二氧化硅或硅溶胶进行共混时,所述超临界二氧化碳压力为10-30MPa、优选20MPa,温度为20-60℃。The method for producing a flame retardant composition according to claim 13, wherein the solution and the solution When the nano silica or silica sol is blended, the supercritical carbon dioxide pressure is 10-30 MPa, preferably 20 MPa, and the temperature is 20-60 °C.
  15. 根据权利要求12-14任一项所述的制备方法,其中,所述有机溶剂选自甲醇、乙醇、丙醇、异丙醇、丙酮、乙二醇、丙二醇、二甲醚、二乙醚、乙二醇单甲醚、丙二醇单甲醚、乙二醇单乙醚、丙二醇单乙醚中的一种或一种以上。The production method according to any one of claims 12 to 14, wherein the organic solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, acetone, ethylene glycol, propylene glycol, dimethyl ether, diethyl ether, and B. One or more of diol monomethyl ether, propylene glycol monomethyl ether, ethylene glycol monoethyl ether, and propylene glycol monoethyl ether.
  16. 一种无卤阻燃透明聚碳酸酯材料的制备方法,其包含如下步骤:A method for preparing a halogen-free flame-retardant transparent polycarbonate material, comprising the steps of:
    (a)将聚碳酸酯树脂干燥之后与权利要求1-4任一项所述的阻燃剂组合物或者权利要求12-15任一项所述制备方法得到的阻燃剂组合物混合形成原料;(a) mixing the flame retardant composition obtained by the method according to any one of claims 1 to 4 or the flame retardant composition obtained by the method according to any one of claims 12 to 15 after drying the polycarbonate resin to form a raw material ;
    (b)步骤(a)得到的原料加入双螺杆挤出机进行熔融共混挤出,所述双螺杆挤出机各区的温度为250℃-280℃;(b) the raw material obtained in step (a) is added to a twin-screw extruder for melt blending extrusion, the temperature of each zone of the twin-screw extruder is from 250 ° C to 280 ° C;
    (c)将步骤(b)熔融共混挤出的物料进行牵引、切粒从而得到无卤阻燃透明聚碳酸酯材料。(c) The step (b) melt-blending the extruded material is subjected to drawing and pelletizing to obtain a halogen-free flame-retardant transparent polycarbonate material.
  17. 权利要求1-4任一项所述的阻燃剂组合物或权利要求5-11任一项所述的聚碳酸酯材料在电气设备外壳或汽车塑料部件中的应用。 Use of the flame retardant composition of any of claims 1-4 or the polycarbonate material of any of claims 5-11 in an electrical equipment enclosure or automotive plastic component.
PCT/CN2016/099238 2016-07-18 2016-09-18 Halogen-free phosphorus-containing silicon flame retardant, flame retardant transparent polycarbonate material, and preparation and use thereof WO2018014443A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610564840.XA CN106009038B (en) 2016-07-18 2016-07-18 Halogen-free phosphorus-containing silicon fire retardant, anti-flaming transparent makrolon material and preparation and application
CN201610564840.X 2016-07-18

Publications (1)

Publication Number Publication Date
WO2018014443A1 true WO2018014443A1 (en) 2018-01-25

Family

ID=57119466

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/099238 WO2018014443A1 (en) 2016-07-18 2016-09-18 Halogen-free phosphorus-containing silicon flame retardant, flame retardant transparent polycarbonate material, and preparation and use thereof

Country Status (2)

Country Link
CN (1) CN106009038B (en)
WO (1) WO2018014443A1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111253739A (en) * 2020-01-14 2020-06-09 贵州省材料产业技术研究院(贵州省复合改性聚合物材料工程技术研究中心、国家复合改性聚合物材料工程技术研究中心) DOPO derivative/carbon nanotube synergistic flame-retardant glass fiber nylon composite material
WO2021110550A1 (en) * 2019-12-04 2021-06-10 Covestro Intellectual Property Gmbh & Co. Kg Flame retardant impact-modified polycarbonate composition
CN113278200A (en) * 2021-07-08 2021-08-20 北京化工大学 Phosphorus-containing flame retardant, preparation method and application thereof
CN113529199A (en) * 2021-08-10 2021-10-22 瑞安市博安防刺穿材料科技有限公司 Flame-retardant nano SiO2Synthesis method of-supermolecule polyethylene puncture-proof fiber
CN113621178A (en) * 2020-05-09 2021-11-09 中国科学院化学研究所 Nano metal hydroxide halogen-free flame retardant and preparation method of composite material thereof
CN114381100A (en) * 2021-12-24 2022-04-22 贵州省材料产业技术研究院 Flame-retardant toughening modified polylactic acid composite material and preparation method thereof
CN115124815A (en) * 2022-07-06 2022-09-30 南京中蓝智能科技有限公司 Insulating type nano ceramic composite and preparation method thereof
US11959026B2 (en) 2019-03-07 2024-04-16 Refiniti Limited Process of upgrading a pyrolysis oil and upgrading solution used therein

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106589462B (en) * 2016-12-29 2018-11-20 北京工业大学 A method of preparing nano TiO 2 grafting DOPO in supercritical CO 2
CN106832688A (en) * 2017-03-22 2017-06-13 安徽星鑫化工科技有限公司 A kind of preparation method of the modified CABLE MATERIALS of chlorinated paraffin colloidal sol cross-linked polymer
CN110475799A (en) * 2017-04-14 2019-11-19 沙特基础工业全球技术有限公司 The synthesis of phosphorous-containing monomers and polycarbonate is incorporated by interfacial polymerization
CN108059824B (en) * 2017-12-20 2020-09-04 贵州省材料产业技术研究院 Transparent flame-retardant high-temperature nylon and preparation method thereof
WO2019127093A1 (en) * 2017-12-27 2019-07-04 广东生益科技股份有限公司 Phosphorous-containing silicon flame retardant and preparation method therefor, flame retardant resin composition, prepreg and metal foil-clad laminate
CN108864475A (en) * 2018-07-24 2018-11-23 山东大学 A kind of silicon-phospha flame retarded rigid foam of polymers and preparation method thereof
CN110183726B (en) * 2019-06-05 2020-06-09 中国科学院宁波材料技术与工程研究所 Composition, preparation method thereof and flame-retardant polymer material containing composition
CN111621120A (en) * 2020-07-16 2020-09-04 贵阳学院 Composite flame-retardant material and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0869150A2 (en) * 1997-04-04 1998-10-07 Basf Aktiengesellschaft Flame retardant thermoplastic polycarbonate moulding compositions having good melt flow
CN102428092A (en) * 2009-05-19 2012-04-25 雅宝公司 Dopo Derivative Flame Retardants
CN102971333A (en) * 2010-03-31 2013-03-13 雅宝公司 Process for preparation of DOPO-derived compounds and compositions thereof
CN103788408A (en) * 2014-01-22 2014-05-14 广州辰东化工科技有限公司 DOPO modified inorganic fire retardant and preparation method thereof
CN104086593A (en) * 2014-07-14 2014-10-08 中国科学院宁波材料技术与工程研究所 DOPO derivatives as well as preparation method and application thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102399376B (en) * 2010-09-09 2014-03-12 中国科学院化学研究所 Silicon dioxide with organic functional molecules grafted on surface, preparation method thereof, and purpose thereof
CN104774476B (en) * 2015-03-10 2018-03-09 广东生益科技股份有限公司 Phosphor-containing flame-proof composition and use its phosphorous polyphenyl ether resin composition, prepreg and laminate

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0869150A2 (en) * 1997-04-04 1998-10-07 Basf Aktiengesellschaft Flame retardant thermoplastic polycarbonate moulding compositions having good melt flow
CN102428092A (en) * 2009-05-19 2012-04-25 雅宝公司 Dopo Derivative Flame Retardants
CN102971333A (en) * 2010-03-31 2013-03-13 雅宝公司 Process for preparation of DOPO-derived compounds and compositions thereof
CN103788408A (en) * 2014-01-22 2014-05-14 广州辰东化工科技有限公司 DOPO modified inorganic fire retardant and preparation method thereof
CN104086593A (en) * 2014-07-14 2014-10-08 中国科学院宁波材料技术与工程研究所 DOPO derivatives as well as preparation method and application thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11959026B2 (en) 2019-03-07 2024-04-16 Refiniti Limited Process of upgrading a pyrolysis oil and upgrading solution used therein
WO2021110550A1 (en) * 2019-12-04 2021-06-10 Covestro Intellectual Property Gmbh & Co. Kg Flame retardant impact-modified polycarbonate composition
US11732130B2 (en) 2019-12-04 2023-08-22 Covestro Intellectual Property Gmbh & Co. Kg Flame retardant impact-modified polycarbonate composition
CN111253739A (en) * 2020-01-14 2020-06-09 贵州省材料产业技术研究院(贵州省复合改性聚合物材料工程技术研究中心、国家复合改性聚合物材料工程技术研究中心) DOPO derivative/carbon nanotube synergistic flame-retardant glass fiber nylon composite material
CN111253739B (en) * 2020-01-14 2022-12-02 贵州省材料产业技术研究院(贵州省复合改性聚合物材料工程技术研究中心、国家复合改性聚合物材料工程技术研究中心) DOPO derivative/carbon nanotube synergistic flame-retardant glass fiber nylon composite material
CN113621178A (en) * 2020-05-09 2021-11-09 中国科学院化学研究所 Nano metal hydroxide halogen-free flame retardant and preparation method of composite material thereof
CN113621178B (en) * 2020-05-09 2022-08-23 中国科学院化学研究所 Nano metal hydroxide halogen-free flame retardant and preparation method of composite material thereof
CN113278200A (en) * 2021-07-08 2021-08-20 北京化工大学 Phosphorus-containing flame retardant, preparation method and application thereof
CN113529199A (en) * 2021-08-10 2021-10-22 瑞安市博安防刺穿材料科技有限公司 Flame-retardant nano SiO2Synthesis method of-supermolecule polyethylene puncture-proof fiber
CN114381100A (en) * 2021-12-24 2022-04-22 贵州省材料产业技术研究院 Flame-retardant toughening modified polylactic acid composite material and preparation method thereof
CN115124815A (en) * 2022-07-06 2022-09-30 南京中蓝智能科技有限公司 Insulating type nano ceramic composite and preparation method thereof
CN115124815B (en) * 2022-07-06 2023-10-10 南京中蓝智能科技有限公司 Insulating nano ceramic composite and preparation method thereof

Also Published As

Publication number Publication date
CN106009038B (en) 2019-05-24
CN106009038A (en) 2016-10-12

Similar Documents

Publication Publication Date Title
WO2018014443A1 (en) Halogen-free phosphorus-containing silicon flame retardant, flame retardant transparent polycarbonate material, and preparation and use thereof
CN104086593B (en) DOPO derivatives as well as preparation method and application thereof
CN105062050B (en) A kind of acid and alkali-resistance halogen-free flameproof glass fiber-reinforced PA66 composite and preparation method thereof
JP6004493B2 (en) Flame retardant polyester compound
TW201141941A (en) Polybutylene terephthalate resin composition
DE102011116178A1 (en) Halogen-free, phosphorus-containing flame retardant
Fei et al. Synthesis of novolac‐based char former: Silicon‐containing phenolic resin and its synergistic action with magnesium hydroxide in polyamide‐6
CN103059499B (en) A kind of flame-retardant ABS compound material and preparation method thereof
TW200811117A (en) Phosphors-containing compounds used as a flame retardant
CN110922518B (en) Water-resistant intumescent flame retardant and preparation method and application thereof
Bao et al. Synthesis of a novel flame retardant with phosphaphenanthrene and phosphazene double functional groups and flame retardancy of poly (lactic acid) composites
CN107057300B (en) A kind of halogen-free flame retardants and the high molecular material using the halogen-free flame retardants
CN108059824B (en) Transparent flame-retardant high-temperature nylon and preparation method thereof
US20210395496A1 (en) Resin composition, molded article, electronic component, and electronic device
CN111253739B (en) DOPO derivative/carbon nanotube synergistic flame-retardant glass fiber nylon composite material
Shu et al. Preparation and properties of bio-based flame retardant polyvinyl alcohol
CN116144158B (en) High-temperature-resistant flame-retardant PC/ABS composite material and preparation method thereof
CN111205618A (en) Low-temperature impact-resistant high-transmittance flame-retardant polycarbonate composite material and preparation method thereof
JP6334150B2 (en) Flame retardant resin composition and molded product thereof
CN110819058A (en) Core-shell structure nano attapulgite/magnesium hydroxide doped ABS composite material
CN112979951B (en) Flame retardant, flame-retardant transparent polycarbonate resin and preparation method thereof
CN106317804B (en) A kind of high grade of transparency bittern-free flame-proof material
Gao et al. Terminal group effects of DOPO-conjugated flame retardant on polyamide 6: Thermal stability, flame retardancy and mechanical performances
CN112679933A (en) Environment-friendly flame-retardant transparent polyester material
Long et al. Synthesis and properties of a new halogen-free flame retardant for polyethylene

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16909370

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 16909370

Country of ref document: EP

Kind code of ref document: A1