WO2018001250A1 - Rubbing type reclamation machine - Google Patents

Rubbing type reclamation machine Download PDF

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Publication number
WO2018001250A1
WO2018001250A1 PCT/CN2017/090391 CN2017090391W WO2018001250A1 WO 2018001250 A1 WO2018001250 A1 WO 2018001250A1 CN 2017090391 W CN2017090391 W CN 2017090391W WO 2018001250 A1 WO2018001250 A1 WO 2018001250A1
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Prior art keywords
belt
plate
disc
mounting plate
squeegee
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PCT/CN2017/090391
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French (fr)
Chinese (zh)
Inventor
李伟
叶荣年
李文俊
张俊
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济南圣泉集团股份有限公司
苏州欣苏诚铸造机械有限公司
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Publication of WO2018001250A1 publication Critical patent/WO2018001250A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring

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  • the invention relates to the technical field of sand casting regeneration equipment, in particular to a scrub-type recycling machine.
  • Casting is the foundation of the entire industry. Casting is a basic component of industrial equipment. Sand casting is the most common process in various casting processes, among which self-hardening sand (various resin sand, water glass sand, etc.) ) account for the vast majority of them. Since sand is now a scarce resource and the state has already controlled the exploitation of sea sand, the recycling of sand in the foundry industry is very important.
  • the recycling machine is one of the most critical equipment in the recycling process of sand.
  • a regenerator commonly used in China is called a centrifugal regenerator, which belongs to the technology of the 1970s.
  • the regenerator that produces 10 tons/hour needs to be equipped with a 30kw motor, which consumes a lot of energy; and the regeneration method is soft.
  • Regeneration the sand is pulled out by the wear-resistant disc, bounces back after hitting the retaining ring, and then collides with the sand that has been rubbed to rub it to achieve the purpose of reclaiming the film.
  • the structure is complicated, the wearing parts are more, and the replacement is more troublesome. .
  • the object of the present invention is to provide a squeegee type regenerative machine for solving the problems of complicated structure, high energy consumption and large wearing parts of the regenerative machine in the prior art.
  • the invention provides a squeegee type regenerative machine, comprising a motor, a main shaft, a mounting plate and a fixed plate and a movable plate disposed opposite to each other, wherein the mounting plate is disposed above the fixed plate, and the main shaft is axially disposed on the movable plate.
  • a bearing housing is arranged outside the main shaft, and a belt pulley is arranged at the bottom of the bearing housing, and the motor and the belt pulley are connected by a belt.
  • a gap adjustment module is further included, and the gap adjustment module is disposed at two ends of the mounting board.
  • a feed funnel is further included, and the feed funnel is disposed above the mounting plate.
  • the fixing plate is further provided with a hole penetrating the feeding funnel.
  • the belt adopts a V-belt.
  • the fixed plate and the movable plate are made of wear-resistant castings.
  • the utility model has the advantages of simple structure and less wearing parts, and the two grinding discs and the sand are contacted by the fixing plate and the moving plate, and the power consumption is small, and the grinding disc gap can be adjusted to meet the regeneration requirements of different sands.
  • the regeneration effect is good; the 10 ton/hour regenerator only needs 11kW motor, which can save more than 60% energy compared with the centrifugal regenerator.
  • Figure 1 is a front view showing the structure of the squeegee type recycling machine of the present invention
  • FIG. 2 is a side view showing the structure of the squeegee type recycling machine of the present invention.
  • the embodiment of the invention discloses a squeegee type regenerative machine, as shown in FIG. 1 and FIG. 2, comprising a motor 1, a main shaft 2, a mounting plate 3, and a fixed plate 4 and a movable plate 5 disposed opposite each other, wherein the mounting plate 3 is disposed above the fixed plate 4, the spindle 2 is axially disposed on the movable plate 5, and the bearing housing 6 is disposed outside the main shaft 2.
  • the bottom of the bearing housing 6 is provided with a belt pulley 7, and the motor 1 and the belt pulley 7 pass through the belt. 8 connection, in particular, the belt 3 can be realized by a V-belt, and the fixing plate 4 and the moving plate 5 can be realized by wear-resistant castings.
  • the squeegee regenerative machine may further include a gap adjustment module 9 disposed at two ends of the mounting plate 3, and is mainly used for adjusting a gap between the fixed plate 4 and the movable plate 5, Thereby meeting the regeneration requirements of different coarse sands.
  • the gap adjustment module 9 may include a support post 91 axially disposed at two ends of the mounting plate 3, and a spring 92 sleeved on the support post 91 and connected to the mounting plate 3, thereby adjusting the length of the adjusting spring. The gap between the disk 4 and the moving plate 5.
  • a feed funnel 10 is further included, and the feed funnel 10 is disposed above the mounting plate 3, on the fixed plate 4 A hole penetrating the feed funnel 10 is also provided so that sand can be fed from the feed funnel 10 and passed between the movable plate and the fixed plate through a hole in the platen 4 that penetrates the feed funnel 10. Cavity.
  • the sand is added from the uppermost feeding funnel, and enters the cavity between the movable plate and the fixed plate through the hole in the middle of the fixed plate;
  • the motor drives the rotating plate mounted on the main shaft through the V-belt; the mutual movement between the moving plate and the fixed plate causes the sand to rub between the two plates. Since there is a certain gap between the two plates, the sand will not be Grinding only removes the film of the binder such as resin on the surface of the sand to achieve the purpose of regeneration.
  • the rubbing type regenerative machine of the invention has the advantages of simple structure and less wearing parts, and the two grinding discs and the sand are contacted by the fixed disc and the movable disc, and the power consumption is small, and the grinding disc gap can be adjusted to meet the regeneration requirements of different sands, and the regeneration effect thereof.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Crushing And Grinding (AREA)

Abstract

A rubbing type reclamation machine, comprising an electric motor (1), a spindle (2), a mounting plate (3), and a fixed disc (4) and a movable disc (5) which are oppositely provided up and down; the mounting plate (3) is provided above the fixed disc (4); the spindle (2) is axially provided on the movable disc (5); a bearing seat (6) is provided outside the spindle (2); a belt disc (7) is provided on the bottom of the bearing seat (6); and the electric motor (1) and the belt disc (7) are connected by means of a belt (8). Said rubbing type reclamation machine has a simple structure and less easily-worn parts, consumes less power by contacting sands with two grinding disks, namely, the fixed disc and the movable disc, and can adjust the gap between grinding disks, satisfying reclaiming requirements of various sands, resulting in a good reclaiming effect.

Description

搓擦式再生机Rubbing regener
本申请要求中国发明专利申请2016104812765(申请日:2016年06月27日;发明名称:搓擦式再生机)的优先权,其全部内容通过援引并入本说明书。The present application claims priority to Chinese Patent Application No. 2016104812765 (Application Date: June 27, 2016; Title of Invention: Sweep Recycling Machine), the entire contents of which are incorporated herein by reference.
技术领域Technical field
本发明涉及砂铸再生设备的技术领域,尤其涉及一种搓擦式再生机。The invention relates to the technical field of sand casting regeneration equipment, in particular to a scrub-type recycling machine.
背景技术Background technique
铸造是整个工业的基础,铸件是工业设备的基本组成部分,在各种各样的铸造工艺中砂铸是最普遍的一种工艺,其中的自硬砂(各种树脂砂、水玻璃砂等)占其中的绝大部分。由于砂子现在也是一种稀缺资源,国家已经控制海砂的开采,所以铸造行业中砂子的回收利用是非常重要的。Casting is the foundation of the entire industry. Casting is a basic component of industrial equipment. Sand casting is the most common process in various casting processes, among which self-hardening sand (various resin sand, water glass sand, etc.) ) account for the vast majority of them. Since sand is now a scarce resource and the state has already controlled the exploitation of sea sand, the recycling of sand in the foundry industry is very important.
在砂子的回收利用过程中,再生机是其中非常关键的一台设备。目前国内常用的一种再生机称之为离心式再生机,其属于上世纪70年代的技术,其生产10吨/小时的再生机需要配备30kw的电机,能耗大;而且再生的方式属于软再生,靠耐磨盘把砂子甩出去,碰到挡圈之后反弹回来,再与甩出去的砂子互相碰撞搓擦来达到再生脱膜的目的,其结构复杂,易损件多,更换也比较麻烦。The recycling machine is one of the most critical equipment in the recycling process of sand. At present, a regenerator commonly used in China is called a centrifugal regenerator, which belongs to the technology of the 1970s. The regenerator that produces 10 tons/hour needs to be equipped with a 30kw motor, which consumes a lot of energy; and the regeneration method is soft. Regeneration, the sand is pulled out by the wear-resistant disc, bounces back after hitting the retaining ring, and then collides with the sand that has been rubbed to rub it to achieve the purpose of reclaiming the film. The structure is complicated, the wearing parts are more, and the replacement is more troublesome. .
发明内容Summary of the invention
本发明的目的在于提供一种搓擦式再生机,用以解决现有技术中再生机结构复杂、能耗大、易损件多的问题。The object of the present invention is to provide a squeegee type regenerative machine for solving the problems of complicated structure, high energy consumption and large wearing parts of the regenerative machine in the prior art.
本发明提供了一种搓擦式再生机,包括电机、主轴、安装板和上下相对设置的定盘和动盘,其中,安装板设置在定盘的上方,主轴轴向设置在动盘上,主轴外设置有轴承座,轴承座的底部设置有皮带盘,电机与皮带盘之间通过皮带连接。The invention provides a squeegee type regenerative machine, comprising a motor, a main shaft, a mounting plate and a fixed plate and a movable plate disposed opposite to each other, wherein the mounting plate is disposed above the fixed plate, and the main shaft is axially disposed on the movable plate. A bearing housing is arranged outside the main shaft, and a belt pulley is arranged at the bottom of the bearing housing, and the motor and the belt pulley are connected by a belt.
进一步的,还包括间隙调整模块,间隙调整模块设置在安装板的两端。Further, a gap adjustment module is further included, and the gap adjustment module is disposed at two ends of the mounting board.
进一步的,还包括进料漏斗,进料漏斗设置在安装板的上方。Further, a feed funnel is further included, and the feed funnel is disposed above the mounting plate.
进一步的,定盘上还设置有与进料漏斗相贯通的孔。 Further, the fixing plate is further provided with a hole penetrating the feeding funnel.
进一步的,皮带采用三角带。Further, the belt adopts a V-belt.
进一步的,定盘和动盘采用耐磨铸件Further, the fixed plate and the movable plate are made of wear-resistant castings.
采用上述本发明技术方案的有益效果是:其结构简单,易损件少,通过定盘和动盘两个磨盘和砂子接触,动力消耗少,可以调整磨盘间隙,满足不同砂子的再生要求,其再生效果好;生产10吨/小时的再生机只需要配备11kw的电机,相比离心式再生机能节能超60%。The utility model has the advantages of simple structure and less wearing parts, and the two grinding discs and the sand are contacted by the fixing plate and the moving plate, and the power consumption is small, and the grinding disc gap can be adjusted to meet the regeneration requirements of different sands. The regeneration effect is good; the 10 ton/hour regenerator only needs 11kW motor, which can save more than 60% energy compared with the centrifugal regenerator.
附图说明DRAWINGS
图1为本发明搓擦式再生机的主视结构示意图;Figure 1 is a front view showing the structure of the squeegee type recycling machine of the present invention;
图2为本发明搓擦式再生机的侧视结构示意图。2 is a side view showing the structure of the squeegee type recycling machine of the present invention.
附图中,各标号所代表的部件列表如下:In the drawings, the list of parts represented by each label is as follows:
1、电机,2、主轴,3、安装板,4、定盘,5、动盘,6、轴承座,7、皮带盘,8、皮带,9、间隙调整模块,91、支撑柱,92、弹簧,10、进料漏斗。1, motor, 2, spindle, 3, mounting plate, 4, fixed plate, 5, moving plate, 6, bearing seat, 7, belt pulley, 8, belt, 9, gap adjustment module, 91, support column, 92, Spring, 10, feed funnel.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments.
本发明实施例公开了一种搓擦式再生机,如图1、图2所示,包括电机1、主轴2、安装板3和上下相对设置的定盘4和动盘5,其中,安装板3设置在定盘4的上方,主轴2轴向设置在动盘5上,主轴2外设置有轴承座6,轴承座6的底部设置有皮带盘7,电机1与皮带盘7之间通过皮带8连接,具体的,皮带3可以采用三角带实现,定盘4和动盘5均可以采用耐磨铸件实现。The embodiment of the invention discloses a squeegee type regenerative machine, as shown in FIG. 1 and FIG. 2, comprising a motor 1, a main shaft 2, a mounting plate 3, and a fixed plate 4 and a movable plate 5 disposed opposite each other, wherein the mounting plate 3 is disposed above the fixed plate 4, the spindle 2 is axially disposed on the movable plate 5, and the bearing housing 6 is disposed outside the main shaft 2. The bottom of the bearing housing 6 is provided with a belt pulley 7, and the motor 1 and the belt pulley 7 pass through the belt. 8 connection, in particular, the belt 3 can be realized by a V-belt, and the fixing plate 4 and the moving plate 5 can be realized by wear-resistant castings.
在本发明实施例中,该搓擦式再生机还可以包括间隙调整模块9,间隙调整模块9设置在安装板3的两端,主要用于调整定盘4和动盘5之间的间隙,从而满足不同粗细砂子的再生要求。具体的,间隙调整模块9可以包括轴向设置在安装板3两端的支撑柱91,以及套接在支撑柱91上并与安装板3连接的弹簧92,从而通过调整弹簧的的长短实现调整定盘4和动盘5之间的间隙。In the embodiment of the present invention, the squeegee regenerative machine may further include a gap adjustment module 9 disposed at two ends of the mounting plate 3, and is mainly used for adjusting a gap between the fixed plate 4 and the movable plate 5, Thereby meeting the regeneration requirements of different coarse sands. Specifically, the gap adjustment module 9 may include a support post 91 axially disposed at two ends of the mounting plate 3, and a spring 92 sleeved on the support post 91 and connected to the mounting plate 3, thereby adjusting the length of the adjusting spring. The gap between the disk 4 and the moving plate 5.
在本实施例中,还包括进料漏斗10,该进料漏斗10设置在安装板3的上方,定盘4上 还设置有与该进料漏斗10相贯通的孔,从而使得砂子可以从进料漏斗10加入,并通过定盘4上与该进料漏斗10相贯通的孔进入动盘和定盘之间的空腔。In the present embodiment, a feed funnel 10 is further included, and the feed funnel 10 is disposed above the mounting plate 3, on the fixed plate 4 A hole penetrating the feed funnel 10 is also provided so that sand can be fed from the feed funnel 10 and passed between the movable plate and the fixed plate through a hole in the platen 4 that penetrates the feed funnel 10. Cavity.
以下通过工作原理进一步说明本发明的搓擦式再生机,在本实施例中,砂子从最上面的进料漏斗中加入,通过定盘中间的孔进入动盘和定盘之间的空腔;电机通过三角带带动安装在主轴上的动盘转动;动盘和定盘之间的相互运动使砂子在两个盘之间摩擦,由于两个盘之间有一定的间隙,砂子又不会被磨碎,只会使砂粒表面的树脂等粘结剂的膜脱落,达到再生的目的。The following is a further description of the squeegee type regenerative machine of the present invention. In the present embodiment, the sand is added from the uppermost feeding funnel, and enters the cavity between the movable plate and the fixed plate through the hole in the middle of the fixed plate; The motor drives the rotating plate mounted on the main shaft through the V-belt; the mutual movement between the moving plate and the fixed plate causes the sand to rub between the two plates. Since there is a certain gap between the two plates, the sand will not be Grinding only removes the film of the binder such as resin on the surface of the sand to achieve the purpose of regeneration.
本发明的搓擦式再生机,其结构简单,易损件少,通过定盘和动盘两个磨盘和砂子接触,动力消耗少,可以调整磨盘间隙,满足不同砂子的再生要求,其再生效果好;生产10吨/小时的再生机只需要配备11kw的电机,相比离心式再生机能节能超60%。The rubbing type regenerative machine of the invention has the advantages of simple structure and less wearing parts, and the two grinding discs and the sand are contacted by the fixed disc and the movable disc, and the power consumption is small, and the grinding disc gap can be adjusted to meet the regeneration requirements of different sands, and the regeneration effect thereof. Good; the 10 ton/hour regenerator only needs 11kW motor, which can save more than 60% energy compared to the centrifugal regenerator.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。 Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.

Claims (6)

  1. 一种搓擦式再生机,其特征在于,包括电机、主轴、安装板和上下相对设置的定盘和动盘,所述安装板设置在所述定盘的上方,所述主轴轴向设置在所述动盘上,所述主轴外设置有轴承座,所述轴承座的底部设置有皮带盘,所述电机与所述皮带盘之间通过皮带连接。A squeegee type regenerative machine, comprising: a motor, a main shaft, a mounting plate and a fixed plate and a movable plate disposed opposite to each other, the mounting plate being disposed above the fixed plate, the spindle being axially disposed at On the moving plate, a bearing seat is disposed outside the main shaft, a bottom of the bearing seat is provided with a belt pulley, and the motor and the belt pulley are connected by a belt.
  2. 根据权利要求1所述的搓擦式再生机,其特征在于,还包括间隙调整模块,所述间隙调整模块设置在所述安装板的两端。The squeegee regenerative machine according to claim 1, further comprising a gap adjustment module, the gap adjustment module being disposed at both ends of the mounting plate.
  3. 根据权利要求1所述的搓擦式再生机,其特征在于,还包括进料漏斗,所述进料漏斗设置在所述安装板的上方。The squeegee reclaimer of claim 1 further comprising a feed funnel disposed above said mounting plate.
  4. 根据权利要求3所述的搓擦式再生机,其特征在于,所述定盘上还设置有与所述进料漏斗相贯通的孔。The squeegee reclaimer according to claim 3, wherein the fixed plate is further provided with a hole penetrating the feed funnel.
  5. 根据权利要求1所述的搓擦式再生机,其特征在于,所述皮带采用三角带。A squeegee reclaimer according to claim 1, wherein said belt is a V-belt.
  6. 根据权利要求1~5任一项所述的搓擦式再生机,其特征在于,所述定盘和动盘采用耐磨铸件。 The squeegee type regenerative machine according to any one of claims 1 to 5, characterized in that the fixed plate and the movable plate are made of wear-resistant castings.
PCT/CN2017/090391 2016-06-27 2017-06-27 Rubbing type reclamation machine WO2018001250A1 (en)

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CN106424545A (en) * 2016-09-27 2017-02-22 苏州欣苏诚铸造机械有限公司 Automatic adjusting device for abrasive disk clearance of twisting type regeneration machine

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