WO2018000542A1 - Unmanned shipborne pipeline maintenance unit - Google Patents

Unmanned shipborne pipeline maintenance unit Download PDF

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Publication number
WO2018000542A1
WO2018000542A1 PCT/CN2016/095108 CN2016095108W WO2018000542A1 WO 2018000542 A1 WO2018000542 A1 WO 2018000542A1 CN 2016095108 W CN2016095108 W CN 2016095108W WO 2018000542 A1 WO2018000542 A1 WO 2018000542A1
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WO
WIPO (PCT)
Prior art keywords
conduit
pipeline
pipe
sleeve
maintenance unit
Prior art date
Application number
PCT/CN2016/095108
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French (fr)
Chinese (zh)
Inventor
杨越
Original Assignee
杨越
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Publication date
Application filed by 杨越 filed Critical 杨越
Publication of WO2018000542A1 publication Critical patent/WO2018000542A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • F16L55/1645Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a sealing material being introduced inside the pipe by means of a tool moving in the pipe
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/162Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
    • F16L55/163Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a ring, a band or a sleeve being pressed against the inner surface of the pipe

Definitions

  • the invention relates to a maintenance tool, in particular to a pipeline maintenance unit carried by an unmanned ship in the maintenance of a submarine oil and gas pipeline.
  • the repair unit repair is to install the fastener-repair unit outside the pipeline at the leak site to achieve the purpose of repairing the pipeline leak.
  • the repair unit repair technology is now mature and applied in the maintenance of land and submarine oil and gas pipelines, according to the repair unit repair technology.
  • the application of submarine oil and gas pipelines, the most critical component of the current maintenance technology is the subsea pipeline repair unit.
  • Most of the repairing units are made in two halves and are fixed to the pipe by bolting or welding, so they can be divided into welded and bolted.
  • the welded repair unit can improve the repair reliability and the bolted connection is more convenient.
  • the repair unit equipment of domestic manufacturers is mainly applied to land oil and gas pipelines. It can be used to temporarily block oil and gas pipelines for 2-3 months during temporary maintenance, ensuring that oil and gas does not leak in the seals around the repair unit. When used for permanent maintenance, it can be used.
  • the repair unit is integrally welded to the pipe.
  • domestic manufacturers have not yet produced equipment for repairing subsea oil and gas pipelines.
  • the domestic equipment technology of overseas submarine oil and gas pipelines is relatively mature. With the rapid development of unmanned ship technology, some repair units with special structures have been developed and loaded onto unmanned ships.
  • the repair of the submarine pipeline can be completed without the need for staffing, using unmanned vessels and repair and repair units and appropriate auxiliary equipment, without the need to lift the pipeline to the unmanned ship for pre-treatment, saving time and economic costs.
  • the object of the present invention is to provide an unmanned ship-line maintenance unit comprising: a plastic or metal material conduit which is split axially into two axial sides, and the conduit is initially formed as a flat material and then cut into appropriate dimensions. Then, the longitudinal edge is inclined or tapered along the circumferential extent of the pipe, the tapered portion is formed by removing the material constituting the outer surface of the pipe from the surface, and the tapered portion of the other portion is removed from the inner surface of the pipe.
  • the material is formed, the tapered portion is discharged side by side, and the thickness of the tapered portion which is discharged in parallel after being configured corresponds to the thickness of the material plate used for forming the conduit, and the flat plate used for heating the conduit in the furnace reaches its softening point and Formed around the mandrel to approximate the diameter of the pipe to be repaired, the conduit being sufficiently open during installation of the repair unit to seal a portion of the pipe; at least one rupturable bag containing the adhesive material placed on the inner surface of the conduit , the position is adjacent to the tapered portion but not on it, and the adhesive material can adhere to the two Is tapered portions together; protrusions mounted on the inner surface of the catheter, to prevent the outer surface of the pipe by rupture of the duct and a packet backlog opening process, before the juxtaposed position until a tapering portion just reached.
  • the material of the conduit is PVC or a metallic material.
  • the conduit is formed using a backlog, and the forming step is typically used to deflect the conduit toward an open state.
  • the plurality of packages are carried by strips of plastic material, which are arranged in parallel with the longitudinal edges when the bag is secured to the pipe by an adhesive.
  • the protrusion is a single longitudinal edge, integrally formed with the catheter or attached to the catheter or longitudinally forming a linear indentation, and disposed on the side of the package opposite to the tapered portion, with the package phase Neighboring position.
  • the outer film sleeve of polyethylene and the inner film sleeve are further disposed around the pipe, the diameter of the outer film sleeve is much smaller than the diameter of the pipe, and the inner film sleeve is placed inside the rolled pipe and both ends The respective ends of the outer film sleeve are heat sealed to provide a moisture tight seal to the conduit and bag.
  • the gasket sleeve surrounds the outer film sleeve in a circumferential direction, and the gasket sleeve is made of a gel-like material, a viscous material, deformable and stretchable without breaking.
  • the gasket sleeve is made of a modified polymeric asphalt.
  • a tissue material having one or more layers is formed as a tuft sleeve and is defined in a relatively tensioned condition around the gasket sleeve, the curtain material being of the usual type used as a packaging material.
  • the mandrel assembly in which the unit is placed for transporting the repair unit to a defective pipe section, the mandrel assembly is mounted on the skid, and has a drag device with a motor for dragging the heart The shaft assembly thereby drags the probing television camera through the sewer line.
  • Figure 1 shows a perspective view of a pipe used in the present invention as a component of a pipeline service component
  • Figure 2A is a longitudinal sectional view of the pipe of Figure 1, surrounded by a two-layer film sleeve in the intermediate stage of the production of the pipeline repairing component of the present invention
  • Figure 2B is a longitudinal cross-sectional view of the complete line service component of the present invention, wherein the component is in a disassembled, pre-installed state;
  • Figure 3 is a cross-sectional view of the pipeline service component of Figure 2;
  • Figure 4 is a cross-sectional detail view of the component repair component portion of Figures 2B and 3 as it expands during component expansion as part of a pipeline repair operation;
  • Figure 5 is a cross-sectional detail view showing the same portion of the pipeline repairing member shown in Figure 4, but showing the next moment of time during the expansion of the component;
  • Figure 6 is a cross-sectional detail view of the same portion of the line repair member shown in Figures 4 and 5, but showing the condition after the element is fully expanded;
  • Figure 7 is a top plan view of the strip of the auxiliary packet used in the pipeline repairing element of the present invention.
  • Figure 8 shows a cross-sectional view taken along line 8-8 of Figure 7;
  • Figure 9 is a graphical representation of the location of the pipeline repair component of the present invention for installation in a pipeline
  • Figure 10 is a longitudinal sectional view showing the case where the pipeline repairing member of the present invention is installed in a damaged section of the pipeline;
  • Figure 11 is a blasting diagram illustrating how the plurality of pipeline repair components of the present invention are connected in series for use.
  • a pipeline repair unit 10 constructed in accordance with the present invention includes a conduit 12 of plastic or metallic material, the axial split being referred to as two axial edges 11, 13.
  • the preferred material for the conduit 12 is PVC, but any metallic or plastic material may be used as long as it meets the functional requirements described herein.
  • Guide The tube 12 is initially formed as a flat sheet material and then cut to a suitable size, after which the longitudinal edges 11, 13 are sloped or tapered along the circumferential extent of the tube at 15 and 17, respectively.
  • the tapered portion 15 is formed by removing the material constituting the outer surface of the catheter 12 from the surface, and the tapered portion 17 is constructed by removing material from the inner surface of the pipe.
  • the tapered portions 15 and 17 are discharged side by side, and the thickness of the tapered portion that is arranged to be discharged side by side is configured to correspond to the thickness of the material sheet used to form the material.
  • the thickness of the pipe is uniform throughout the circumference of the pipe.
  • the conduit 12 is then heated in the furnace to form the plate used to reach its softening point and is formed around the mandrel to approximate the diameter of the pipe to be repaired.
  • An alternative method of forming the catheter 12 e.g., extrusion method, etc.
  • the forming step is typically used to offset the pipe to an open state in which the tapered portions 15 and 17 are placed side by side, as shown in FIG.
  • At least one rupturable bag 19 comprising an adhesive material 21 is placed on the inner surface of the catheter 12, and the pre-tapered portion 15 is adjacent but preferably not located thereon.
  • the plurality of packs 19 are in the form shown in Figures 7, 8 wherein the strips 20 of plastic material carry a series of packs 19.
  • the bags are fixed to the pipe by an adhesive or the like, they are usually arranged in parallel with the longitudinal edges 11 in a straight line direction.
  • the function of the adhesive material 21 is to adhesively join the two tapered portions 15 and 17 together, while the catheter 12 is sufficiently open during installation of the repair unit 10 to seal a portion of the conduit. It is considered that the bag 19 is configured to be rupturable when subjected to a backlog, and the position of the square can cause the adhering material to flow out along the tapered portion 15.
  • a projection 23 is placed on the inner surface of the catheter 12, which is placed in this position to prevent backing of the outer surface of the tube and to rupture the package 19 during opening of the catheter 12. Until the tapered portions 15 and 17 just reach the side-by-side placement position.
  • the order of movement is shown in Figures 4, 5 and 6.
  • the projections 23 may be formed as a single longitudinal edge, integrally formed with the catheter 12 or attached to the catheter 12 or a series of longitudinally defined indentations, etc., and disposed in a package that is opposite the direction of the tapered portion 15. One side, adjacent to the bag 19.
  • an outer film sleeve 25 of polyethylene or the like is placed around the tube.
  • the diameter of the outer film sleeve 25 is larger than the diameter of the opening conduit 12 The diameter is much smaller so that the constrained pipe can pass through the pipeline requiring repair in the longitudinal direction.
  • An inner film sleeve 27 of similar material is placed inside the roll-up conduit 12 and the ends are heat sealed together with the respective ends of the outer film sleeve 25 to provide a moisture tight seal for the conduit 12 and the attachment bag 19.
  • the gasket sleeve 30 surrounds the outer film sleeve 25 in the circumferential direction, and is made of a gel-like material such as a modified polymer pitch.
  • the gasket sleeve material is deformable and stretchable without rupturing, so that with the catheter 12 fully open, the gasket sleeve 30 can be extended along the radial direction and the original circumferential direction of the catheter 12, while at the same time providing thickness The decrease.
  • the gasket sleeve 30 will eventually be pushed by the conduit 12 that is opened against the inner wall of the defective conduit portion, thereby providing a liquid seal between the conduit and the conduit portion.
  • the material of the gasket sleeve 30 can adhere to the inner surface of the conduit portion and can conform to any irregularities within the interior. Preferably, it is not necessary that the gasket sleeve is adhesively bonded to the line section.
  • gasket sleeve material tends to bond most surfaces and materials. While this is an advantage for the sealing gasket, it presents difficulties in attempting to transport the unit and pass it through the pipeline to the defective portion. Accordingly, a tulle material having one or more layers can be formed as the sleeve 31, and the surrounding gasket sleeve 30 is defined in a relatively tensioned condition.
  • the scrim material commonly used for this purpose is a common type used as a packaging material for packaging of oranges, grapes and the like. Such materials have a relatively tight surface under restraint so that the viscous gasket sleeve 30 acts to move the unit through the pipeline without any obstruction.
  • the tissue sleeve 31 is rolled tighter and the insertion guide extends axially into the interior of the gasket sleeve 30.
  • the shim sleeve material "flows" and passes through the pores of the membrane to cover the gasket to prevent interference with the gasket sleeve sealing function.
  • a layer 33 of adhesively treated paper can be placed around the unit and stripped of the layer prior to installation.
  • the unit is placed on the mandrel assembly 40 to transport the repair unit 10 to a defective pipe section which is in turn mounted on the skid 41.
  • the prosthetic camera is dragged through the sewer line by dragging the mandrel assembly with a conventional type of motorized drag device 50.
  • a camera (not shown) is used in conjunction with the mandrel assembly 40 to allow for visual positioning of leak locations or other defects within the pipeline 35.
  • the camera and the skid unit can be directly dragged with the ground power winch device.
  • the tractor 50 and mandrel 40 are inserted into the main sewer line 35 through a mandrel hole 39 or other inlet inlet.
  • the tractor 50 pulls up the mandrel assembly 40 (and the probe camera) through the drain line and moves to the next mandrel hole 37.
  • a job monitoring vehicle with appropriate control and detection equipment is typically located at a leveling plane adjacent the mandrel hole 37, capable of controlling the movement of the trailer and camera while also controlling the injection of fluid under appropriate pressure.
  • the mandrel assembly 40 includes a rigid hollow cylindrical manifold 43 that receives pressurized gas from the gas conduit 45 through a device 46 placed in a section of the manifold.
  • the multi-port 47 defines a cylindrical wall that passes through the manifold 43 and is typically covered by an inflatable bladder sleeve 49. Both ends of the bladder sleeve are clamped in a liquid-tight relationship with the outer side of the manifold 43, such that the gas passing through the port 47 causes the bladder sleeve to expand due to the pressure inside the manifold.
  • the collapsible bladder sleeve 49 causes the repair unit 10 to open, as shown in the sequence of Figures 4, 5 and 6. In the case where most of them are in an open state, as shown in FIG.
  • the bag 19 is protected from being broken by the backing of the protrusions 23.
  • the radioactive pressure exerted by the manifold 43 on most of the interior of the catheter 12 causes the packet to rupture and flow out along the tapered portion 15 of the catheter. cloth.
  • the tapered portions 15 and 17 are placed side by side, and the adhesive placed between them will quickly stick the two together.
  • the mandrel assembly 40 can be used in conjunction with the spray device 70 in the form of a ring placed around one end of the mandrel 43 and includes an annular wire for receiving pressurized water or other cleaning liquid through the delivery conduit 71.
  • a series of nozzles extend from the conduit and are placed at an angle that allows pressurized cleaning fluid to flush debris from the inner surface of the pipeline.
  • Both the wire and the nozzle are placed at one end of the mandrel assembly 40, with the movement and passing through the line 35 to form the front end of the assembly. Accordingly, the debris is punched out from the line wall at the front end of the moving mandrel assembly. The debris that is loose from the pipe wall will eventually be replaced by ordinary effluent Crush out from the pipeline.
  • the mechanical characteristics of the repair unit include thickness, tension, and determination of the modulus of elasticity of the desired formation of the conduit 12.
  • the board is 0.200 inches thick and made of PVC Type 1 material, having a strength of approximately 64% of the strength of a standard SDR35 blowdown line, with a strength of approximately 8% of the same pipe for a sheet of similar material having a thickness of 0.100 inches.
  • the thickness of the panel must be controlled; however, for the actual thickness of the panel, the restriction on the fluid is only on the order of one or two percent.
  • the thickness of the sheet used is 0.200 inches for unit 10.
  • the mandrel forming the conduit 12 has a diameter of about 6 inches. This allows the catheter to be reduced in size to an outer diameter of approximately 5 inches and the package can be expanded to 8 inches without requiring excessive radial force.
  • the length of the conduit 12 is determined by the capabilities of the manufacturing equipment. If the catheter is protruding, virtually any length can be achieved. From a practical point of view, the length does not need to be longer than the longest part, because the longest part can put the pipeline that needs to be repaired. In the case of a sewage line, this length is approximately 2 feet, as determined by the typical inlet in the mandrel.
  • the diameter of the conduit 12 is determined such that there is at least 2 inches of overlap on the tapered portions 15 and 17 for enabling the two to be glued together when the repair unit 10 is fully installed.
  • the tapered portions 15 and 17 are typically 3 inches long along the annular dimension of the catheter.
  • the foregoing is an important advantage of the present invention.
  • the "Standard Specification for Drainage Tiles" specifies that the inner diameter of the designated 8-inch pipe should be 8 +/- 3/8 inches. This means that the outer ring of the repair equipment can range from 26.31 to 23.95 inches.
  • the pipes used are often subject to chemical or mechanical corrosion, which further changes the internal environment of the pipes.
  • the repair unit of the prior art cannot accommodate this range of diameters.
  • the repair unit of the prior invention can accommodate this diameter range by allowing the allowable slack in the overlapping portions in the tapered portions 15 and 17 in the state in which the unit is finally opened.
  • the purpose of the adhesive material 21 is to ensure that the overlapping portions of the tapered portions 15 and 17 are mounted together to form a unitary cylinder or tube when the repair unit is installed.
  • a preferred adhesion material for this purpose is a non-annular monomer that becomes a polymer when exposed to the catalyst. Preferred when needed To adhere the material, first apply it to the surfaces of the tapered surfaces 15 and 17.
  • the strip 20 on the bag 19 is typically glued to the contact adhesive on the surface of the pipe 12, and the pipe 12 is in contact with the location where the attachment is ultimately left.
  • the preferred material of the bag 19 is a nylon/metal foil/polyethylene film package 19 which is typically 1 inch wide by 2 inches long and heat sealed to the strip 20.
  • the heat seal is typically about 1/4 inch along the three sides, but is gradually reduced by about 1/8 of an inch along the orientation so that the side can be first made when the package is squeezed as shown in Figures 5 and 6 rupture. In this way, the direction in which the adhesive material flows out can be predetermined.
  • the projections or spacers 23 maintain a certain space between the two joined deployment portions of the pipe so that the bag 19 does not break prematurely. As the pipe opens, the interior of the pipe meets but does not squeeze the bag until the tapered portion 17 leaves the projection 23. At this time, the pressure in the entire radial direction of the expansion mandrel assembly 40 is applied to the bag 19, which causes the adhering material 21 along the tapered surface 15 to be broken and stressed.
  • a key feature is the provision of a characteristic container to control the flow of the contained bond material during rupture. It is characterized by having to be sufficiently light to hold the adhesive during the transfer and transport but must be broken when a force in the radial direction is applied directly to the bag.
  • Two scores 55 are defined on opposite sides of the tube 12 to locate a cable 57 that can drag the repair unit through the pipeline.
  • Each of the ends of the cable 57 has an eye 59 that is adaptively engaged by a hook (not shown) that pulls the cable.
  • the two eyes 57 are respectively fitted into the score 55, so that in the case of a compact configuration of the repair unit, the connecting device is caught between the inner and outer surfaces of the cover 12.
  • the cable 57 is allowed to fall freely into the center of the repair unit, where the cable can be removed.
  • the eye 59 was caught by two scores to prevent the unit from moving within the annular ring during installation.
  • the cable 57 can also be used for the function of the protrusion or spacer 23, and if it is properly prevented, premature compression of the package 19 during the collision during installation of the tube 12 can be ruled out.
  • the outer film sleeve is typically a polyethylene film having a thickness of between 0.0005 and 0.006 inches; the most versatile thickness is 0.003 inches.
  • the inner film sleeves typically have the same thickness. Due to the expansion of the crown 12 during installation, the heat seal between the film sleeves 25 and 27 is broken so that the fluid will flush the inner film sleeve out of the pipeline.
  • the outer film sleeve 25 has three basic functions, namely, the square tube 12 prior to installation; maintaining the drying of the tube 12 and providing a relatively low coefficient of friction to enable the tube to smoothly deploy or expand during installation.
  • a modified polymeric asphalt which is capable of stretching approximately 800% without breaking.
  • Such materials are made from Owens Corning Fiberglas.
  • the non-extensible washer sleeve is typically 0.12 inches thick.
  • the gasket sleeve material expands and effectively reduces the thickness to 0.100 inches to form a gasket between the pipe walls and the expansion conduit 12.
  • the modified polymeric asphalt adheres to the sidewalls of the pipe and alters any irregularities on the surface.
  • An alternative material for the gasket sleeve 30 may be a closed cell foam rubber or other low durometer rubber. However, improved polymer tar is far from optimal.
  • a disadvantage of the improved polymeric asphalt is that it will adhere to most of the plane. Of course this is a bit when the material is used as a gasket, but the material makes it impossible to move the repair unit 10 to the location of the defect in the pipeline. It is the use of film sleeves for this purpose.
  • a plurality of repair units 10 are installed in series or in parallel to repair a relatively long one. Segment pipeline. This function is accomplished by the end of the service unit being tapered to allow a portion of one unit to be received at the other end of the other unit. It is for this purpose that the neck of one end of the unit is slightly reduced so as to smoothly interlock with the opposite side of the other unit.
  • the preferred embodiment of the service unit 10 described above is constructed as a straight cylinder. This causes the pipeline to be serviced to have a slight abrupt change in diameter at the end of the repair unit (i.e., typically a diameter reduction of about 0.25 inches). This, in turn, slightly increases the flow resistance and degrades the flow characteristics; it may form a pipe 12 having a diameter at both ends (ie, a reduced thickness) that is slightly smaller than the center portion, and when installing the unit, exhibits from the inner diameter of the service pipe to A smooth transition between the inner diameters of the repair unit 10.
  • the service unit is typically attached to the sliding mounting mandrel assembly 40, and the mandrel is then moved through the cable and/or drag to the midline point of the defect as viewed by the inspection camera.
  • the bladder sleeve expands to approximately 90 psi, which can cause expansion of the repair unit 10.
  • the expansion repair unit is on the side wall of the repair pipe and causes cracking of the connected bag. After about 2 to 5 minutes, the bond is only good enough to reach the extent that the mandrel can expand and the principle of the station moves.
  • prior art proximity pipeline repair utilizes a small amount of polymer and the felt is placed between the defective tubular section and the cured section. If the placement of the pipe has a large segment of the missing, only one alternative embodiment can use the prior art. In particular, both the thickness of the polymer and the thickness of the felt lining must be increased to ensure that the material has sufficient strength to withstand the forces applied to the defect during normal use. Adding additional thickness is expensive because the thickness of the entire lining must be increased simply because of the need for repairs at a single point. It is likely that the service unit 10 is installed at the defect in accordance with the present invention to provide additional structural strength. If this is done, it is only necessary to install the pipe 12 without installing the washer sleeve 30, as the latter is not required.
  • the present invention provides a new method and apparatus in which defects in the pipeline can be easily and easily repaired on a permanent basis without the need to lose a lot of time in the pipeline operation.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Pipe Accessories (AREA)

Abstract

An unmanned shipborne pipeline maintenance unit, comprising: a plastic or metal guide pipe (12) axially split into two axial edges (11, 13); the guide pipe (12) is initially formed by flat-plate material, the flat-plate material is then cut into an appropriate size, and then a longitudinal edge of the flat-plate material is inclined to form an inclined plane along the circumferential range of a pipeline or is gradually thinned; one thinned part (15) is formed by removing the material forming an outer surface of the guide pipe (12) from the surface, and the other gradually-thinned part (17) is formed by removing material from an inner surface of the pipeline (12); the gradually-thinned parts are arranged in parallel; the thicknesses of the gradually-thinned parts arranged in parallel are configured to correspond to the thickness of a material plate used for forming the guide pipe (12); a flat plate used for forming the guide pipe (12) is heated in a furnace to the softening point thereof so as to form the guide pipe around a mandrel, and thus the diameter of the guide pipe is close to that of a pipeline to be maintained; the guide pipe (12) is fully opened during the mounting process of a maintenance unit (10) so as to seal part of the pipeline.

Description

无人船载管线维修单元Unmanned ship line maintenance unit 技术领域Technical field
本发明涉及维修用具,特别是海底油气管线维修中由无人船搭载的管线维修单元。The invention relates to a maintenance tool, in particular to a pipeline maintenance unit carried by an unmanned ship in the maintenance of a submarine oil and gas pipeline.
背景技术Background technique
修理单元维修是在泄漏部位的管道外安装紧固件-修理单元,达到维修管道泄漏的目的,修理单元维修技术目前已经成熟的应用在陆地和海底油气管道维修作业中,根据修理单元维修技术在海底油气管道的应用情况,目前维修技术中最关键的部件就是海底管道修理单元。修理单元大多制成两半状,使用时用螺栓连接法或焊接法固定到管道上,因此可以分为焊接式和螺栓连接式。焊接式修理单元可以提高修复可靠性,螺栓连接式更方便。The repair unit repair is to install the fastener-repair unit outside the pipeline at the leak site to achieve the purpose of repairing the pipeline leak. The repair unit repair technology is now mature and applied in the maintenance of land and submarine oil and gas pipelines, according to the repair unit repair technology. The application of submarine oil and gas pipelines, the most critical component of the current maintenance technology is the subsea pipeline repair unit. Most of the repairing units are made in two halves and are fixed to the pipe by bolting or welding, so they can be divided into welded and bolted. The welded repair unit can improve the repair reliability and the bolted connection is more convenient.
对于我国广大海域海底管道维修,目前采用的方法是针对浅水湾进行水下人工潜水安装维修,而对于深水地区,是将海底管道提到工作船上,在工作船上对管道损害部位进行预处理后直接对管道进行修理单元修复安装。然而对于水域浑浊能见度极低的情况,以上两种方法弊端明显,由于需要安排支持船、人员、维修设备及其他辅助设备到维修现场,并且在完成操作后需要进行支持船、人员、维修设备及其他辅助设备的复原工作,因此需要耗费的时间和经济成本很高。 For the maintenance of submarine pipelines in China's vast seas, the current method is to install and repair underwater submersibles in Repulse Bay. For deep water areas, the submarine pipelines are referred to the working vessels, and the pipeline damages are pretreated directly on the working vessels. Repair the pipeline for the repair unit. However, in the case of extremely low visibility of water turbidity, the above two methods have obvious drawbacks. Due to the need to arrange support ships, personnel, maintenance equipment and other auxiliary equipment to the maintenance site, and after the operation is completed, support ships, personnel, maintenance equipment and The recovery of other auxiliary equipment is therefore costly and economical.
国内生产厂家的修理单元设备主要应用于陆地油气管道,用作临时维修时可以正常封堵油气管道2-3个月,保证油气在修理单元四周密封处不泄漏,用作永久维修时,可以把修理单元与管道整体焊接在一起。国内生产厂家目前还没有生产用于海底油气管道修理单元设备的,国外海底油气管道家居设备技术比较成熟,随着无人船技术的快速发展,开发一些特殊结构的修理单元搭载到无人船上,在无需人员配备的情况下,采用无人船和维修修理单元以及适当的辅助设备就可以完成海底管线的修复工作,无需将管线提升至无人船上进行预处理,节约时间和经济成本。The repair unit equipment of domestic manufacturers is mainly applied to land oil and gas pipelines. It can be used to temporarily block oil and gas pipelines for 2-3 months during temporary maintenance, ensuring that oil and gas does not leak in the seals around the repair unit. When used for permanent maintenance, it can be used. The repair unit is integrally welded to the pipe. Domestic manufacturers have not yet produced equipment for repairing subsea oil and gas pipelines. The domestic equipment technology of overseas submarine oil and gas pipelines is relatively mature. With the rapid development of unmanned ship technology, some repair units with special structures have been developed and loaded onto unmanned ships. The repair of the submarine pipeline can be completed without the need for staffing, using unmanned vessels and repair and repair units and appropriate auxiliary equipment, without the need to lift the pipeline to the unmanned ship for pre-treatment, saving time and economic costs.
发明内容Summary of the invention
本发明的目的在于提供一种无人船载管线维修单元,包括:塑料或者金属材料的导管,轴向上分裂成为两个轴向边,导管形成初期是一个平板材料,然后切成适当的尺寸,之后纵向边沿着管道的圆周范围倾斜成斜面或者逐渐变细,变细的部分是通过从表面去除构成导管外表面的材料形成的,而另一部分逐渐变细部分是通过从管道内表面移除材料构成的,逐渐变细部分并列排放,经过配置后并列排放的逐渐变细部分的厚度与导管所形成使用的材料板厚度相对应,在炉中加热导管形成所使用的平板达到其软化点并且环绕心轴形成从而接近待修理管道的直径,所述导管在修理单元的安装过程中是充分打开的从而密封管道的一部分;至少一个包含粘附材料的可破裂包,放在导管的内表面上,位置与逐渐变细部分相邻但并不在其上,粘附材料可粘附的将两个逐渐变细部分连接在一起;突出物,安装在导管的内表面上,防止管道的外表面受到积压以及在导管打开过程中包破裂,直到逐渐变细部分刚好达到并列放置位置之前。The object of the present invention is to provide an unmanned ship-line maintenance unit comprising: a plastic or metal material conduit which is split axially into two axial sides, and the conduit is initially formed as a flat material and then cut into appropriate dimensions. Then, the longitudinal edge is inclined or tapered along the circumferential extent of the pipe, the tapered portion is formed by removing the material constituting the outer surface of the pipe from the surface, and the tapered portion of the other portion is removed from the inner surface of the pipe. The material is formed, the tapered portion is discharged side by side, and the thickness of the tapered portion which is discharged in parallel after being configured corresponds to the thickness of the material plate used for forming the conduit, and the flat plate used for heating the conduit in the furnace reaches its softening point and Formed around the mandrel to approximate the diameter of the pipe to be repaired, the conduit being sufficiently open during installation of the repair unit to seal a portion of the pipe; at least one rupturable bag containing the adhesive material placed on the inner surface of the conduit , the position is adjacent to the tapered portion but not on it, and the adhesive material can adhere to the two Is tapered portions together; protrusions mounted on the inner surface of the catheter, to prevent the outer surface of the pipe by rupture of the duct and a packet backlog opening process, before the juxtaposed position until a tapering portion just reached.
优选的,导管的材料为PVC或金属材料。Preferably, the material of the conduit is PVC or a metallic material.
优选的,采用积压方法形成所述导管,形成步骤通常用于将管道向打开的状态偏移。 Preferably, the conduit is formed using a backlog, and the forming step is typically used to deflect the conduit toward an open state.
优选的,多个包通过塑料材料的条状物携带,当包通过粘合剂固定在管道上时,与纵向边成并列直线方向布置。Preferably, the plurality of packages are carried by strips of plastic material, which are arranged in parallel with the longitudinal edges when the bag is secured to the pipe by an adhesive.
优选的,突出物为一条单独的纵向边缘,与导管整体形成或者附着在导管上或者纵向形成一条直线凹痕,并且布置在沿着与逐渐变细的部分方向相反的包一侧,与包相邻的位置上。Preferably, the protrusion is a single longitudinal edge, integrally formed with the catheter or attached to the catheter or longitudinally forming a linear indentation, and disposed on the side of the package opposite to the tapered portion, with the package phase Neighboring position.
优选的,还包括聚乙烯的外薄膜套筒以及内薄膜套筒,环绕管道放置,外薄膜套筒的直径比导管的直径小得多,内薄膜套筒放在卷起导管的内部并且两端和外薄膜套筒的相应端热封在一起从而提供导管和包的防潮密封。Preferably, the outer film sleeve of polyethylene and the inner film sleeve are further disposed around the pipe, the diameter of the outer film sleeve is much smaller than the diameter of the pipe, and the inner film sleeve is placed inside the rolled pipe and both ends The respective ends of the outer film sleeve are heat sealed to provide a moisture tight seal to the conduit and bag.
优选的,垫圈套筒圆周方向上包围外薄膜套筒,垫圈套筒由类胶状物,粘性材料构成,可变形可拉伸而不会破裂。Preferably, the gasket sleeve surrounds the outer film sleeve in a circumferential direction, and the gasket sleeve is made of a gel-like material, a viscous material, deformable and stretchable without breaking.
优选的,垫圈套筒由改良聚合体沥青制成。Preferably, the gasket sleeve is made of a modified polymeric asphalt.
优选的,形成具有一层或者更多层的薄纱材料作为薄纱套筒,并且环绕垫片套筒限定在一个相对张紧的状态,纱幕材料是作为包装材料使用的通常类型。Preferably, a tissue material having one or more layers is formed as a tuft sleeve and is defined in a relatively tensioned condition around the gasket sleeve, the curtain material being of the usual type used as a packaging material.
优选的,还具有将单元放置其中的心轴组件,用于将修理单元运输到一个有缺陷的管段,心轴组件安装在垫木上,还具有带电机的拖拽装置,用于拖拽心轴组件从而将探测电视相机拖拽穿过污水管线。Preferably, there is also a mandrel assembly in which the unit is placed for transporting the repair unit to a defective pipe section, the mandrel assembly is mounted on the skid, and has a drag device with a motor for dragging the heart The shaft assembly thereby drags the probing television camera through the sewer line.
优选的,还具有相机,与心轴组件共同使用从而允许对泄漏位置或者管线内的其他缺陷进行视觉定位。Preferably, there is also a camera that is used in conjunction with the mandrel assembly to allow for visual positioning of leak locations or other defects within the pipeline.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。The above as well as other objects, advantages and features of the present invention will become apparent to those skilled in the <
附图说明DRAWINGS
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。本发明的目标及特征考虑到如下结合附图的描述将更加明显,附图中: Some specific embodiments of the present invention are described in detail below by way of example, and not limitation. The same reference numbers in the drawings identify the same or similar parts. Those skilled in the art should understand that the drawings are not necessarily drawn to scale. The objects and features of the present invention will become more apparent in consideration of the following description in conjunction with the accompanying drawings.
附图1表示本发明中作为管线维修元件的一个组件使用的管道透视图;Figure 1 shows a perspective view of a pipe used in the present invention as a component of a pipeline service component;
附图2A为附图1管道的纵断面视图,在本发明的管线维修元件的制作中间阶段被两层薄膜套包围;Figure 2A is a longitudinal sectional view of the pipe of Figure 1, surrounded by a two-layer film sleeve in the intermediate stage of the production of the pipeline repairing component of the present invention;
附图2B表示本发明所示的完整管线维修元件的纵断面视图,其中该元件处于拆解,预安装的状态;Figure 2B is a longitudinal cross-sectional view of the complete line service component of the present invention, wherein the component is in a disassembled, pre-installed state;
附图3为附图2的管线维修元件横断面视图;Figure 3 is a cross-sectional view of the pipeline service component of Figure 2;
附图4为附图2B和3所示的的管线维修元件部分在作为管线维修操作的一部分时元件膨胀过程中的横断面细节视图;Figure 4 is a cross-sectional detail view of the component repair component portion of Figures 2B and 3 as it expands during component expansion as part of a pipeline repair operation;
附图5表示附图4所示管线维修元件相同部分的横断面细节视图,但是表示的时元件膨胀过程中接下来的一个时间瞬间的情况;Figure 5 is a cross-sectional detail view showing the same portion of the pipeline repairing member shown in Figure 4, but showing the next moment of time during the expansion of the component;
附图6表示附图4和5所示管线维修元件相同部分的横断面细节视图,但是表示元件完全膨胀后的情况;Figure 6 is a cross-sectional detail view of the same portion of the line repair member shown in Figures 4 and 5, but showing the condition after the element is fully expanded;
附图7表示本发明的管线修理元件中所使用的辅助小包的条状物顶视图;Figure 7 is a top plan view of the strip of the auxiliary packet used in the pipeline repairing element of the present invention;
附图8表示沿着附图7的线8-8截取的横切面视图;Figure 8 shows a cross-sectional view taken along line 8-8 of Figure 7;
附图9是图表性的表示本发明的管线修理元件的位置用于在管线中安装;Figure 9 is a graphical representation of the location of the pipeline repair component of the present invention for installation in a pipeline;
附图10为纵断面视图,表示本发明的管线修理元件安装在管线的受损段的情况;以及Figure 10 is a longitudinal sectional view showing the case where the pipeline repairing member of the present invention is installed in a damaged section of the pipeline;
附图11为爆破图,说明本发明的多个管线修理元件是如何串联成一系列使用的。Figure 11 is a blasting diagram illustrating how the plurality of pipeline repair components of the present invention are connected in series for use.
具体实施方式detailed description
尤其参考附图,根据本发明构造的管线修理单元10包括塑料或者金属材料的导管12,轴向上分裂称为两个轴向边11,13。导管12的优选材料为PVC,但是任何金属材料或者塑料材料只要满足这里所述的功能需求都可以使用。导 管12形成初期是一个平板材料,然后切成适当的尺寸,之后纵向边11,13沿着管道的圆周范围分别在15和17倾斜成斜面或者逐渐变细。变细的部分15是通过从表面去除构成导管12外表面的材料形成的,而逐渐变细部分17是通过从管道内表面移除材料构成的。当修理单元10安装在管线内(参见附图6),逐渐变细部分15和17并列排放,经过配置后并列排放的逐渐变细部分的厚度预导管12所形成使用的材料板厚度相对应。结果,管道的厚度在环绕整个管道四周范围内是一致的。然后在炉中加热导管12形成所使用的平板达到其软化点并且环绕心轴形成从而接近待修理管道的直径。如果需要可以使用形成导管12的可替换方法(例如,挤压方法等)。任何情况下,形成步骤通常用于将管道向打开的状态偏移,其中逐渐变细的部分15和17并列放置,如图6所示。Referring particularly to the drawings, a pipeline repair unit 10 constructed in accordance with the present invention includes a conduit 12 of plastic or metallic material, the axial split being referred to as two axial edges 11, 13. The preferred material for the conduit 12 is PVC, but any metallic or plastic material may be used as long as it meets the functional requirements described herein. Guide The tube 12 is initially formed as a flat sheet material and then cut to a suitable size, after which the longitudinal edges 11, 13 are sloped or tapered along the circumferential extent of the tube at 15 and 17, respectively. The tapered portion 15 is formed by removing the material constituting the outer surface of the catheter 12 from the surface, and the tapered portion 17 is constructed by removing material from the inner surface of the pipe. When the repair unit 10 is installed in the pipeline (see Fig. 6), the tapered portions 15 and 17 are discharged side by side, and the thickness of the tapered portion that is arranged to be discharged side by side is configured to correspond to the thickness of the material sheet used to form the material. As a result, the thickness of the pipe is uniform throughout the circumference of the pipe. The conduit 12 is then heated in the furnace to form the plate used to reach its softening point and is formed around the mandrel to approximate the diameter of the pipe to be repaired. An alternative method of forming the catheter 12 (e.g., extrusion method, etc.) can be used if desired. In any case, the forming step is typically used to offset the pipe to an open state in which the tapered portions 15 and 17 are placed side by side, as shown in FIG.
至少一个包含粘附材料21的可破裂包19放在导管12的内表面上,位置预逐渐变细部分15相邻但是优选的是并不在其上。在本发明的优选实施例中,多个包19采用附图7,8所示的形式,其中塑料材料的条状物20携带一系列包19。当这些包通过粘合剂或者类似的东西固定在管道上时,通常与纵向边11成并列直线方向布置。粘附材料21的功能是可粘附的将两个逐渐变细部分15和17连接在一起,而导管12在修理单元10的安装过程中是充分打开的从而密封管道的一个部分。考虑到包19在受到积压的时候会构造成可以破裂的,并且所方的位置可以使粘附材料沿着逐渐变细部分15流出。At least one rupturable bag 19 comprising an adhesive material 21 is placed on the inner surface of the catheter 12, and the pre-tapered portion 15 is adjacent but preferably not located thereon. In a preferred embodiment of the invention, the plurality of packs 19 are in the form shown in Figures 7, 8 wherein the strips 20 of plastic material carry a series of packs 19. When the bags are fixed to the pipe by an adhesive or the like, they are usually arranged in parallel with the longitudinal edges 11 in a straight line direction. The function of the adhesive material 21 is to adhesively join the two tapered portions 15 and 17 together, while the catheter 12 is sufficiently open during installation of the repair unit 10 to seal a portion of the conduit. It is considered that the bag 19 is configured to be rupturable when subjected to a backlog, and the position of the square can cause the adhering material to flow out along the tapered portion 15.
为了在导管12打开的过程中防止包19过早的破裂,在导管12的内表面上安置突出物23,放在这个位置可以防止管道的外表面受到积压以及在导管12打开过程中包19破裂,直到逐渐变细部分15和17刚好达到并列放置位置之前。移动顺序如图4,5和6所示。突出物23可以采用一条单独的纵向边缘,与导管12整体形成或者附着在导管12上或者一系列纵向成一条直线的凹痕等,并且布置在沿着与逐渐变细的部分15方向相反的包一侧,与包19相邻的位置上。In order to prevent premature rupture of the bag 19 during opening of the catheter 12, a projection 23 is placed on the inner surface of the catheter 12, which is placed in this position to prevent backing of the outer surface of the tube and to rupture the package 19 during opening of the catheter 12. Until the tapered portions 15 and 17 just reach the side-by-side placement position. The order of movement is shown in Figures 4, 5 and 6. The projections 23 may be formed as a single longitudinal edge, integrally formed with the catheter 12 or attached to the catheter 12 or a series of longitudinally defined indentations, etc., and disposed in a package that is opposite the direction of the tapered portion 15. One side, adjacent to the bag 19.
为了约束导管12使其处于卷起状态便于使用前的运输和储存,聚乙烯的外薄膜套筒25或者类似物环绕管道放置。外薄膜套筒25的直径比打开导管12的 直径小得多从而使得受约束的管道能够沿着纵向穿过需要修理的管线。类似材料制成的内薄膜套筒27放在卷起导管12的内部并且两端和外薄膜套筒25的相应端热封在一起从而提供导管12和附着包19的防潮密封。In order to constrain the catheter 12 in a rolled-up state for ease of transport and storage prior to use, an outer film sleeve 25 of polyethylene or the like is placed around the tube. The diameter of the outer film sleeve 25 is larger than the diameter of the opening conduit 12 The diameter is much smaller so that the constrained pipe can pass through the pipeline requiring repair in the longitudinal direction. An inner film sleeve 27 of similar material is placed inside the roll-up conduit 12 and the ends are heat sealed together with the respective ends of the outer film sleeve 25 to provide a moisture tight seal for the conduit 12 and the attachment bag 19.
垫圈套筒30圆周方向上包围外薄膜套筒25,由类胶状物,粘性材料例如改良聚合体沥青。垫圈套筒材料可变形可拉伸而不会破裂,所以,在导管12完全打开的情况下,垫圈套筒30可以随着导管12沿半径方向和原周方向伸展,而同时带来的是厚度的减小。垫圈套筒30最终会被对着缺陷管道部分的内壁被打开的导管12推动,从而提供了导管和管道部分之间的液体密封。垫圈套筒30的材料可以粘附导管道部分的内表面并且可以符合内部的任何不规则。优选担不是必要的,垫圈套筒与管线段粘合性的连接在一起。The gasket sleeve 30 surrounds the outer film sleeve 25 in the circumferential direction, and is made of a gel-like material such as a modified polymer pitch. The gasket sleeve material is deformable and stretchable without rupturing, so that with the catheter 12 fully open, the gasket sleeve 30 can be extended along the radial direction and the original circumferential direction of the catheter 12, while at the same time providing thickness The decrease. The gasket sleeve 30 will eventually be pushed by the conduit 12 that is opened against the inner wall of the defective conduit portion, thereby providing a liquid seal between the conduit and the conduit portion. The material of the gasket sleeve 30 can adhere to the inner surface of the conduit portion and can conform to any irregularities within the interior. Preferably, it is not necessary that the gasket sleeve is adhesively bonded to the line section.
垫圈套筒材料的性质在于它易于粘结大部分表面和材料。虽然这对于密封垫圈来说是优点,然而在试图将单元运输并使其穿过管线到达有缺陷部分的时候却表现出困难。相应地,可以形成具有一层或者更多层的薄纱材料作为套筒31,并且环绕垫片套筒30限定在一个相对张紧的条件。通常用于该目的的纱幕材料是作为包装材料使用的通常类型,用于桔子,葡萄等类似物的包装。这样的材料具有在约束条件下相对紧实的表面,从而由于粘性垫圈套筒30作用下使得在没有任何障碍的情况下能将单元移动并穿过管线。随着导管12开始解开,薄纱套筒31被卷得更紧并且嵌入导轴向延伸得垫圈套筒30内部。换句话说,垫片套筒材料“流动”并穿过薄膜孔隙从而将垫片遮盖从而防止垫片套筒密封功能的干扰。The nature of the gasket sleeve material is that it tends to bond most surfaces and materials. While this is an advantage for the sealing gasket, it presents difficulties in attempting to transport the unit and pass it through the pipeline to the defective portion. Accordingly, a tulle material having one or more layers can be formed as the sleeve 31, and the surrounding gasket sleeve 30 is defined in a relatively tensioned condition. The scrim material commonly used for this purpose is a common type used as a packaging material for packaging of oranges, grapes and the like. Such materials have a relatively tight surface under restraint so that the viscous gasket sleeve 30 acts to move the unit through the pipeline without any obstruction. As the catheter 12 begins to unravel, the tissue sleeve 31 is rolled tighter and the insertion guide extends axially into the interior of the gasket sleeve 30. In other words, the shim sleeve material "flows" and passes through the pores of the membrane to cover the gasket to prevent interference with the gasket sleeve sealing function.
尽管薄纱套筒31应该可以充分防止运输和存储过程中维修单元与其他单元和其他表面粘结在一起,粘性处理纸的一层33可以围绕单元放置并且在安装前剥去该层。While the tuft sleeve 31 should be sufficient to prevent the repair unit from sticking to other units and other surfaces during shipping and storage, a layer 33 of adhesively treated paper can be placed around the unit and stripped of the layer prior to installation.
操作时,参考附图9和10,将单元放在心轴组件40上将修理单元10运输到一个有缺陷的管段,心轴组件反过来安装在垫木41上。通过常用类型的带电机的拖拽装置50拖拽心轴组件从而将探测电视相机拖拽穿过污水管线。通常, 这样的相机(没有示出)与心轴组件40共同使用从而允许对泄漏位置或者管线35内的其他缺陷进行视觉定位。可替换的,相机和垫木单元可以用地上电力绞盘装置直接拖拽。牵引机50和心轴40通过心轴孔39或者其他进入入口插入主污水管线35。牵引机50拉起心轴组件40(以及探测相机)使其穿过排污管线并向下一个心轴孔37移动。带有适当控制和检测设备的作业监控车通常位于与心轴孔37相邻的地水准平面,能够对拖车和相机的移动进行控制,同时对适当压力下流体的喷射也可以进行控制。In operation, referring to Figures 9 and 10, the unit is placed on the mandrel assembly 40 to transport the repair unit 10 to a defective pipe section which is in turn mounted on the skid 41. The prosthetic camera is dragged through the sewer line by dragging the mandrel assembly with a conventional type of motorized drag device 50. usually, Such a camera (not shown) is used in conjunction with the mandrel assembly 40 to allow for visual positioning of leak locations or other defects within the pipeline 35. Alternatively, the camera and the skid unit can be directly dragged with the ground power winch device. The tractor 50 and mandrel 40 are inserted into the main sewer line 35 through a mandrel hole 39 or other inlet inlet. The tractor 50 pulls up the mandrel assembly 40 (and the probe camera) through the drain line and moves to the next mandrel hole 37. A job monitoring vehicle with appropriate control and detection equipment is typically located at a leveling plane adjacent the mandrel hole 37, capable of controlling the movement of the trailer and camera while also controlling the injection of fluid under appropriate pressure.
心轴组件40包括一个刚性中空圆柱形多支管43,其内部从气体管道45处通过在多支管一段放置的装置46接收加压气体。多端口47确定穿过多支管43的圆柱形壁并且通常被一个可膨胀囊状套管49覆盖。囊状套管的两端被夹持,与多支管43的外侧液态密封的关系,从而由于多支管内部的压力,穿过端口47的气体使得囊状套管膨胀。可碰撞囊状套管49使得修理单元10打开,如图4,5和6中顺序所示。在大部分是打开状态的情况下,如图4所示,包19受到保护防止受到突出物23的积压而破裂。随着逐渐变细部分17越过突出物23,如图5所示,由多支管43施加在导管12内部的大部分位置上的放射性压力使得包破裂并且沿着导管的逐渐变细部分15流出附着物。当导管12完全打开,如图6所示,逐渐变细部分15和17并列临近放置,并且两者之间放置的粘接剂会很快将两者粘在一起。The mandrel assembly 40 includes a rigid hollow cylindrical manifold 43 that receives pressurized gas from the gas conduit 45 through a device 46 placed in a section of the manifold. The multi-port 47 defines a cylindrical wall that passes through the manifold 43 and is typically covered by an inflatable bladder sleeve 49. Both ends of the bladder sleeve are clamped in a liquid-tight relationship with the outer side of the manifold 43, such that the gas passing through the port 47 causes the bladder sleeve to expand due to the pressure inside the manifold. The collapsible bladder sleeve 49 causes the repair unit 10 to open, as shown in the sequence of Figures 4, 5 and 6. In the case where most of them are in an open state, as shown in FIG. 4, the bag 19 is protected from being broken by the backing of the protrusions 23. As the tapering portion 17 passes over the projection 23, as shown in Fig. 5, the radioactive pressure exerted by the manifold 43 on most of the interior of the catheter 12 causes the packet to rupture and flow out along the tapered portion 15 of the catheter. cloth. When the catheter 12 is fully opened, as shown in Fig. 6, the tapered portions 15 and 17 are placed side by side, and the adhesive placed between them will quickly stick the two together.
在修理单元10的安装过程中,碎片很可能会卡在修理单元10和管线壁之间。例如,卡块会很大程度上阻碍修理单元10的膨胀并且会很不利的影响修理单元的密封功能。为了排除这种可能性,心轴组件40可以和喷雾设备70联合使用,采用环绕心轴43一端放置环的形式,并且包括一个环形导线用于通过输送导管71容纳加压水或者其他清洁液体。一系列喷嘴从导管伸出并且所放置的角度能够使加压清洁流体冲刷管线的内表面流出的碎片。导线和喷嘴都放在心轴组件40的一端,随着移动并穿过管线35构成组件前端。相应的,碎片从移动心轴组件前端的管线壁处被冲出。从管线壁松脱的碎片最终会由普通流出物 从管线中冲出。During the installation of the repair unit 10, debris is likely to get caught between the repair unit 10 and the pipeline wall. For example, the block will largely hinder the expansion of the repair unit 10 and can adversely affect the sealing function of the repair unit. To rule out this possibility, the mandrel assembly 40 can be used in conjunction with the spray device 70 in the form of a ring placed around one end of the mandrel 43 and includes an annular wire for receiving pressurized water or other cleaning liquid through the delivery conduit 71. A series of nozzles extend from the conduit and are placed at an angle that allows pressurized cleaning fluid to flush debris from the inner surface of the pipeline. Both the wire and the nozzle are placed at one end of the mandrel assembly 40, with the movement and passing through the line 35 to form the front end of the assembly. Accordingly, the debris is punched out from the line wall at the front end of the moving mandrel assembly. The debris that is loose from the pipe wall will eventually be replaced by ordinary effluent Crush out from the pipeline.
修理单元的机构特征包括厚度,张紧力和导管12形成所需板的弹性模量确定。例如,板0.200英寸厚并且由PVC Type 1材料制成,所具有的强度大约为标准SDR35排污管线强度的64%,其中类似材料板的厚度为0.100英寸情况下强度为相同管道的仅仅8%。当然,为了避免待修理管线内的流体限制,板的厚度必须控制;然而,对于板的实际厚度,对流体的限制仅仅是在一个或者两个百分点的数量级上。通常,所使用的板厚度对于单元10为0.200英寸。为了修理管道直径为8英寸的管路,优选形成导管12的心轴直径大约为6英寸。这使得导管尺寸减小到外径大约5英寸的水平,并且包装在无需要求过量沿半径方向力的情况下就可以膨胀到8英寸。The mechanical characteristics of the repair unit include thickness, tension, and determination of the modulus of elasticity of the desired formation of the conduit 12. For example, the board is 0.200 inches thick and made of PVC Type 1 material, having a strength of approximately 64% of the strength of a standard SDR35 blowdown line, with a strength of approximately 8% of the same pipe for a sheet of similar material having a thickness of 0.100 inches. Of course, in order to avoid fluid restrictions in the pipeline to be repaired, the thickness of the panel must be controlled; however, for the actual thickness of the panel, the restriction on the fluid is only on the order of one or two percent. Typically, the thickness of the sheet used is 0.200 inches for unit 10. In order to repair a pipe having a pipe diameter of 8 inches, it is preferred that the mandrel forming the conduit 12 has a diameter of about 6 inches. This allows the catheter to be reduced in size to an outer diameter of approximately 5 inches and the package can be expanded to 8 inches without requiring excessive radial force.
导管12的长度由制造设备的能力确定。如果导管是突出的,事实上任何长度都可以达到。从实际的观点看,长度无需比最长的部分更长,因为最长的部分就可以将需要修理的管线放进去。在排污管线的情况下,这个长度大约为2英尺,由心轴内的典型入口决定。The length of the conduit 12 is determined by the capabilities of the manufacturing equipment. If the catheter is protruding, virtually any length can be achieved. From a practical point of view, the length does not need to be longer than the longest part, because the longest part can put the pipeline that needs to be repaired. In the case of a sewage line, this length is approximately 2 feet, as determined by the typical inlet in the mandrel.
确定导管12的直径,这样在逐渐变细部分15和17上至少有2英寸的重叠用于当修理单元10完全安装好后能够将两者胶粘在一起。逐渐变细的部分15和17通常沿着导管的环形尺寸方向上为3英寸长。The diameter of the conduit 12 is determined such that there is at least 2 inches of overlap on the tapered portions 15 and 17 for enabling the two to be glued together when the repair unit 10 is fully installed. The tapered portions 15 and 17 are typically 3 inches long along the annular dimension of the catheter.
前述为本发明的一个重要优点,“排水瓦管标准规格”具体规定了所指定的8英寸管道的内径应当是8+/-3/8英寸。这意味着修理设备的外环变动范围从26.31到23.95英寸。另外,所使用的管道通常会受到化学或者机械腐蚀,所以进一步改变管道的内部环境。现有技术中的修理单元不能适应该直径范围。现有发明的修理单元,由于允许在单元最终打开的状态下在逐渐变细的部分15和17中提供重叠部分中的允许松弛部分,所以可以适应这一直径范围。The foregoing is an important advantage of the present invention. The "Standard Specification for Drainage Tiles" specifies that the inner diameter of the designated 8-inch pipe should be 8 +/- 3/8 inches. This means that the outer ring of the repair equipment can range from 26.31 to 23.95 inches. In addition, the pipes used are often subject to chemical or mechanical corrosion, which further changes the internal environment of the pipes. The repair unit of the prior art cannot accommodate this range of diameters. The repair unit of the prior invention can accommodate this diameter range by allowing the allowable slack in the overlapping portions in the tapered portions 15 and 17 in the state in which the unit is finally opened.
如上所述,黏附材料21的目的在于当修理单元安装的时侯确保逐渐变细部分15和17的重叠部分安装在一起形成一个整体圆柱体或者管道。用于该目的的优选黏附材料是非环形单体,当其暴露在催化剂中时成为聚合物。优选当需 要黏着材料的时候首先将其涂到逐渐变细表面15和17的表面上。包19上的条状物20通常胶连在管道12表面的接触粘合剂上,管道12与附着连接最终停留的地点相接。优选的包19的材料是尼龙/金属箔/聚乙烯薄膜包19通常为1英寸宽2英寸长并且加热密封到条状物20上。热密封通常是沿着三侧大约1/4英寸,但是沿着朝向逐渐减小表面15大约1/8英寸,这样可以在包受到图5和6方式所示的挤压时能够使该侧首先破裂。这种方式下,可以预先确定黏着材料流出的方向。As described above, the purpose of the adhesive material 21 is to ensure that the overlapping portions of the tapered portions 15 and 17 are mounted together to form a unitary cylinder or tube when the repair unit is installed. A preferred adhesion material for this purpose is a non-annular monomer that becomes a polymer when exposed to the catalyst. Preferred when needed To adhere the material, first apply it to the surfaces of the tapered surfaces 15 and 17. The strip 20 on the bag 19 is typically glued to the contact adhesive on the surface of the pipe 12, and the pipe 12 is in contact with the location where the attachment is ultimately left. The preferred material of the bag 19 is a nylon/metal foil/polyethylene film package 19 which is typically 1 inch wide by 2 inches long and heat sealed to the strip 20. The heat seal is typically about 1/4 inch along the three sides, but is gradually reduced by about 1/8 of an inch along the orientation so that the side can be first made when the package is squeezed as shown in Figures 5 and 6 rupture. In this way, the direction in which the adhesive material flows out can be predetermined.
突出物或者间隔物23在管道的两个连接展开部分之间保持一定的空间,这样包19就不会过早的破裂。随着管道的打开,管道的内部相接处但不会挤压包直到逐渐变细的部分17离开突出物23。此时膨胀心轴组件40的整个半径方向上的压力都施加到包19上,这样会使沿着逐渐变细表面15的附着材料21破裂受力。The projections or spacers 23 maintain a certain space between the two joined deployment portions of the pipe so that the bag 19 does not break prematurely. As the pipe opens, the interior of the pipe meets but does not squeeze the bag until the tapered portion 17 leaves the projection 23. At this time, the pressure in the entire radial direction of the expansion mandrel assembly 40 is applied to the bag 19, which causes the adhering material 21 along the tapered surface 15 to be broken and stressed.
一旦附着材料与预先涂到逐渐变细表面15和17的催化剂相接触,聚合过程就开始了。大约30秒就可能使连接件持续膨胀从而稳固的固定在需要修理管道的壁上。两分钟内,然而,粘结剂已经获得足够的工作强度并完成了整个安装过程。Once the adherent material is in contact with the catalyst previously applied to the tapered surfaces 15 and 17, the polymerization process begins. It takes about 30 seconds for the connector to continue to expand and securely fasten to the wall where the pipe needs to be repaired. Within two minutes, however, the adhesive has gained sufficient working strength and completed the entire installation process.
本发明的范围内使用不同类型的包19。关键特征是提供有特点容器从而控制所含粘结材料在破裂时的流向。特点是必须具有足够的轻度从而在交接和运输过程中盛放粘结剂但是必须在向包直接施加沿半径方向的力时破裂。Different types of packages 19 are used within the scope of the present invention. A key feature is the provision of a characteristic container to control the flow of the contained bond material during rupture. It is characterized by having to be sufficiently light to hold the adhesive during the transfer and transport but must be broken when a force in the radial direction is applied directly to the bag.
除了上述特定的黏附材料和催化剂以外,也可能使用二分环氧。这种条件下包会含有两个流体分隔区,这样排布的原因是当包破裂的时候,两部分环氧混合并随后起作用。溶剂型黏着剂,例如四氢呋喃和环己酮也可以用于该目的。然而,该材料的作用时间要求不像前述材料那样短。In addition to the specific adhesion materials and catalysts described above, it is also possible to use a di-epoxy. Under this condition, the package will contain two fluid compartments. The reason for this arrangement is that when the package breaks, the two parts of the epoxy mix and then act. Solvent-based adhesives such as tetrahydrofuran and cyclohexanone can also be used for this purpose. However, the material's action time requirements are not as short as the aforementioned materials.
尽管所示的包19和突出物23都放在与逐渐变细部分15相邻的管12内表面,应当理解包和突出物都可以放在逐渐变细部分17相邻的管12的外表面作为可替换实施例。 Although both the bag 19 and the projection 23 are shown placed on the inner surface of the tube 12 adjacent to the tapering portion 15, it should be understood that the bag and the protrusion can be placed on the outer surface of the tube 12 adjacent to the tapering portion 17. As an alternative embodiment.
两个刻痕55(图1中只表示了其中之一)在管12的相对侧定义从而定位能够将修理单元拖拽使其穿过管线的线缆57。线缆57两端各有一只眼59,通过拖拽线缆的钩(没有示出)适应性啮合。两只眼57分别装到刻痕55内,这样在修理单元的紧凑配置情况下,关12的内外表面之间卡着连接设备。随着修理单元10膨胀到内边沿13穿过线缆57的点时,允许线缆57自由掉入修理单元的中心,其中可以移除该线缆。这之前,眼59被两个刻痕卡住从而防止单元在安装过程中在环形圈内移动。线缆57也可以用于突出或者间隔器23的功能,如果适当的防止可以排除管12安装时的碰撞过程中包19会发生过早压缩的情况。Two scores 55 (only one of which is shown in Figure 1) are defined on opposite sides of the tube 12 to locate a cable 57 that can drag the repair unit through the pipeline. Each of the ends of the cable 57 has an eye 59 that is adaptively engaged by a hook (not shown) that pulls the cable. The two eyes 57 are respectively fitted into the score 55, so that in the case of a compact configuration of the repair unit, the connecting device is caught between the inner and outer surfaces of the cover 12. As the repair unit 10 expands to the point where the inner rim 13 passes through the cable 57, the cable 57 is allowed to fall freely into the center of the repair unit, where the cable can be removed. Prior to this, the eye 59 was caught by two scores to prevent the unit from moving within the annular ring during installation. The cable 57 can also be used for the function of the protrusion or spacer 23, and if it is properly prevented, premature compression of the package 19 during the collision during installation of the tube 12 can be ruled out.
外层薄膜套筒,如上所述,通常为聚乙烯薄膜,厚度法内为0.0005到0.006英寸之间;最有厚度证明是0.003英寸。内层薄膜套筒通常具有相同的厚度。由于安装过程中冠12的膨胀,薄膜套筒25和27之间的热密封破裂,这样流体会将内层薄膜套筒冲出管线外。外层薄膜套筒25具有三个基本功能,即,在安装前成方管道12;保持管道12的干燥并且提供相对低系数的摩擦从而使得管道能够在安装过程中平滑的展开或者膨胀。The outer film sleeve, as described above, is typically a polyethylene film having a thickness of between 0.0005 and 0.006 inches; the most versatile thickness is 0.003 inches. The inner film sleeves typically have the same thickness. Due to the expansion of the crown 12 during installation, the heat seal between the film sleeves 25 and 27 is broken so that the fluid will flush the inner film sleeve out of the pipeline. The outer film sleeve 25 has three basic functions, namely, the square tube 12 prior to installation; maintaining the drying of the tube 12 and providing a relatively low coefficient of friction to enable the tube to smoothly deploy or expand during installation.
如上面提到的粘性垫圈统统,优选采用改良聚合体柏油,塑性很轻的材料能够在不破裂的情况下伸展大概800%。这样的材料采用Owens Corning Fiberglas制成。不可伸展垫圈套筒通常为0.12英寸厚。随着修理单元10在安装过程中膨胀,垫圈套筒材料膨胀并且有效的将厚度减小到0.100英寸从而形成管道壁之间的垫圈以及膨胀管道12。改良聚合体柏油黏附在管道的侧壁上并且改变表面上的任何不规则之处。垫圈套筒30的可替换材料可以是闭合单元泡沫橡胶或者其他低硬度橡胶。然而,改良聚合体柏油远远不是最优材料。改良聚合体柏油的缺点是它会付附着在大部分平面上。当然当材料作为垫圈使用时这是个有点,但是材料使得修理单元10移动到管线的缺陷所在地变得不可能。正是用于这一目的使用薄膜套筒。As with the viscous washers mentioned above, it is preferred to use a modified polymeric asphalt which is capable of stretching approximately 800% without breaking. Such materials are made from Owens Corning Fiberglas. The non-extensible washer sleeve is typically 0.12 inches thick. As the repair unit 10 expands during installation, the gasket sleeve material expands and effectively reduces the thickness to 0.100 inches to form a gasket between the pipe walls and the expansion conduit 12. The modified polymeric asphalt adheres to the sidewalls of the pipe and alters any irregularities on the surface. An alternative material for the gasket sleeve 30 may be a closed cell foam rubber or other low durometer rubber. However, improved polymer tar is far from optimal. A disadvantage of the improved polymeric asphalt is that it will adhere to most of the plane. Of course this is a bit when the material is used as a gasket, but the material makes it impossible to move the repair unit 10 to the location of the defect in the pipeline. It is the use of film sleeves for this purpose.
如图1所示,多个修理单元10串联安装或者并联安装从而维修相对长的一 段管线。通过维修单元的末端逐渐减小完成该功能从而允许一个单元的部分容纳在另一个单元的另一端。正是用于这个目的,单元的一端颈部轻微减少从而会光滑的与另一个单元的相对侧互锁。As shown in FIG. 1, a plurality of repair units 10 are installed in series or in parallel to repair a relatively long one. Segment pipeline. This function is accomplished by the end of the service unit being tapered to allow a portion of one unit to be received at the other end of the other unit. It is for this purpose that the neck of one end of the unit is slightly reduced so as to smoothly interlock with the opposite side of the other unit.
上面描述的维修单元10的优选实施例构成为一个直圆柱体。这会导致待维修管线在修理单元的端点上有一个直径上的微小陡变(即,通常直径减少大约0.25英寸)。这反过来会略微增加流阻并将流动特性降级;可能会形成两端直径(即,减小的厚度)比中心部分略小的管道12,当安装单元时,表现出从维修管道的内径到维修单元10的内径之间平滑的过渡。The preferred embodiment of the service unit 10 described above is constructed as a straight cylinder. This causes the pipeline to be serviced to have a slight abrupt change in diameter at the end of the repair unit (i.e., typically a diameter reduction of about 0.25 inches). This, in turn, slightly increases the flow resistance and degrades the flow characteristics; it may form a pipe 12 having a diameter at both ends (ie, a reduced thickness) that is slightly smaller than the center portion, and when installing the unit, exhibits from the inner diameter of the service pipe to A smooth transition between the inner diameters of the repair unit 10.
安装过程中,传统的电视相机用于定位要维修的缺陷。维修单元通常连接到滑动安装心轴组件40上,然后心轴通过线缆和/或拖拽器被移动到缺陷的中线点,该点由检测相机观察到。一旦心轴组件40在中心处,囊状套筒膨胀到大约90psi,这会导致修理单元10的膨胀。膨胀修理单元在维修管道的侧壁上并引起相连包的破裂。大约2到5分钟后,粘合被只好,达到了心轴可以膨胀和原理维修站移动的程度。Traditional TV cameras are used to locate defects to be repaired during installation. The service unit is typically attached to the sliding mounting mandrel assembly 40, and the mandrel is then moved through the cable and/or drag to the midline point of the defect as viewed by the inspection camera. Once the mandrel assembly 40 is at the center, the bladder sleeve expands to approximately 90 psi, which can cause expansion of the repair unit 10. The expansion repair unit is on the side wall of the repair pipe and causes cracking of the connected bag. After about 2 to 5 minutes, the bond is only good enough to reach the extent that the mandrel can expand and the principle of the station moves.
正如背景部分所述的,现有技术中接近管线维修利用少量聚合体并且毛毡放置在带缺陷管段和被治愈区段之间。如果管道的放置具有一大段缺失,只有一个可替换实施例可使用现有技术。特别的,聚合体的厚度以及毛毡衬里的厚度都必须增加确保材料具有足够的强度来抵御正常使用过程中施加到缺陷处的力。增加附加厚度是很贵的,因为整条衬里的厚度必须增加仅仅是由于在单一点上进行维修的需求。很可能按照本发明在缺陷处安装维修单元10从而提供附加的结构强度。如果这一点完成,仅仅需要安装管道12无需安装垫圈套筒30,因为后者不需要。As described in the background section, prior art proximity pipeline repair utilizes a small amount of polymer and the felt is placed between the defective tubular section and the cured section. If the placement of the pipe has a large segment of the missing, only one alternative embodiment can use the prior art. In particular, both the thickness of the polymer and the thickness of the felt lining must be increased to ensure that the material has sufficient strength to withstand the forces applied to the defect during normal use. Adding additional thickness is expensive because the thickness of the entire lining must be increased simply because of the need for repairs at a single point. It is likely that the service unit 10 is installed at the defect in accordance with the present invention to provide additional structural strength. If this is done, it is only necessary to install the pipe 12 without installing the washer sleeve 30, as the latter is not required.
从前述描述可以看到本发明提供了一种新的方法和装置,其中管线内的缺陷可以在一个永久的基础上很简单很轻易的被维修好而不需要损失管线工作的很多时间。It will be seen from the foregoing description that the present invention provides a new method and apparatus in which defects in the pipeline can be easily and easily repaired on a permanent basis without the need to lose a lot of time in the pipeline operation.
虽然本发明已经参考特定的说明性实施例进行了描述,但是不会受到这些 实施例的限定而仅仅受到附加权利要求的限定。本领域技术人员应当理解可以在不偏离本发明的保护范围和精神的情况下对本发明的实施例能够进行改动和修改。 Although the invention has been described with reference to specific illustrative embodiments, it is not subject to these The definition of the embodiments is only limited by the appended claims. It will be appreciated by those skilled in the art that the embodiments of the invention can be modified and modified without departing from the scope and spirit of the invention.

Claims (10)

  1. 一种无人船载管线维修单元,其特征在于包括:An unmanned ship-line maintenance unit characterized by:
    塑料或者金属材料的导管(12),轴向上分裂成为两个轴向边(11,13),导管(12)形成初期是一个平板材料,然后切成适当的尺寸,之后纵向边(11,13)沿着管道的圆周范围倾斜成斜面或者逐渐变细,变细的部分(15)是通过从表面去除构成导管(12)外表面的材料形成的,而另一部分逐渐变细部分(17)是通过从管道内表面移除材料构成的,逐渐变细部分(15,17)并列排放,经过配置后并列排放的逐渐变细部分的厚度与导管(12)所形成使用的材料板厚度相对应,在炉中加热导管(12)形成所使用的平板达到其软化点并且环绕心轴形成从而接近待修理管道的直径,所述导管(12)在修理单元(10)的安装过程中是充分打开的从而密封管道的一部分;The conduit (12) of plastic or metal material is split axially into two axial sides (11, 13), and the conduit (12) is initially formed as a flat material and then cut into appropriate dimensions, followed by a longitudinal edge (11, 13) Inclining or be tapered along the circumferential extent of the pipe, the tapered portion (15) is formed by removing the material constituting the outer surface of the conduit (12) from the surface, and the tapered portion of the other portion (17) It is formed by removing material from the inner surface of the pipe, and the tapered portions (15, 17) are discharged side by side. The thickness of the tapered portion discharged in parallel after being configured corresponds to the thickness of the material plate used for forming the conduit (12). Heating the conduit (12) in the furnace to form the flat plate used to reach its softening point and forming around the mandrel to approximate the diameter of the pipe to be repaired, said conduit (12) being fully open during installation of the repair unit (10) Thus sealing a part of the pipe;
    至少一个包含粘附材料(21)的可破裂包(19),放在导管(12)的内表面上,位置与逐渐变细部分(15)相邻但并不在其上,所述粘附材料(21)可粘附的将两个逐渐变细部分(15,17)连接在一起;At least one rupturable bag (19) comprising an adhesive material (21) placed on the inner surface of the catheter (12) adjacent to but not on the tapered portion (15), said adhesive material (21) attaching two tapered portions (15, 17) together;
    突出物(23),安装在导管(12)的内表面上,防止管道的外表面受到积压以及在导管(12)打开过程中包(19)破裂,直到逐渐变细部分(15,17)刚好达到并列放置位置之前。The projection (23) is mounted on the inner surface of the conduit (12) to prevent backing of the outer surface of the conduit and to break the package (19) during opening of the conduit (12) until the tapered portion (15, 17) is just right. Before reaching the side by side position.
  2. 根据权利要求1所述的一种无人船载管线维修单元,其特征在于:所述导管(12)的材料为PVC或金属材料。The unmanned ship-line maintenance unit according to claim 1, characterized in that the material of the conduit (12) is PVC or a metal material.
  3. 根据权利要求1所述的一种无人船载管线维修单元,其特征在于:采用挤压方法形成所述导管(12),形成步骤通常用于将管道向打开的状态偏移。An unmanned ship-line service unit according to claim 1, wherein said duct (12) is formed by an extrusion method, and the forming step is generally used to shift the duct to an open state.
  4. 根据权利要求1所述的一种无人船载管线维修单元,其特征在于:多个所述包(19)通过塑料材料的条状物(20)携带,当所述包(19)通过粘合剂固定在管道上时,与纵向边(11)成并列直线方向布置。An unmanned ship-line maintenance unit according to claim 1, characterized in that a plurality of said packages (19) are carried by strips (20) of plastic material, when said bag (19) is adhered When the mixture is fixed on the pipe, it is arranged in parallel with the longitudinal side (11).
  5. 根据权利要求1所述的一种无人船载管线维修单元,其特征在于:所述 突出物(23)为一条单独的纵向边缘,与导管(12)整体形成或者附着在导管(12)上或者纵向形成一条直线凹痕,并且布置在沿着与逐渐变细的部分(15)方向相反的包一侧,与包(19)相邻的位置上。An unmanned ship-line maintenance unit according to claim 1, wherein: The protrusion (23) is a single longitudinal edge integrally formed with the catheter (12) or attached to the catheter (12) or longitudinally formed with a linear indentation and disposed along the direction of the tapered portion (15) On the opposite side of the bag, adjacent to the bag (19).
  6. 根据权利要求1所述的一种无人船载管线维修单元,其特征在于:还包括聚乙烯的外薄膜套筒(25)以及内薄膜套筒(27),环绕管道放置,所述外薄膜套筒(25)的直径比导管(12)的直径小得多,所述内薄膜套筒(27)放在卷起导管(12)的内部并且两端和外薄膜套筒(25)的相应端热封在一起从而提供导管(12)和包(19)的防潮密封。An unmanned ship-line maintenance unit according to claim 1, further comprising an outer film sleeve (25) of polyethylene and an inner film sleeve (27) placed around the pipe, said outer film The diameter of the sleeve (25) is much smaller than the diameter of the conduit (12) placed inside the rolled conduit (12) and corresponding to the ends and the outer film sleeve (25) The ends are heat sealed together to provide a moisture tight seal for the conduit (12) and the bag (19).
  7. 根据权利要求6所述的一种无人船载管线维修单元,其特征在于:垫圈套筒(30)圆周方向上包围外薄膜套筒(25),所述垫圈套筒(30)由类胶状物,粘性材料构成,可变形可拉伸而不会破裂。The unmanned ship-line maintenance unit according to claim 6, characterized in that the gasket sleeve (30) surrounds the outer film sleeve (25) in the circumferential direction, and the gasket sleeve (30) is made of rubber-like It is made of a viscous material that is deformable and stretchable without breaking.
  8. 根据权利要求7所述的一种无人船载管线维修单元,其特征在于:所述垫圈套筒(30)由改良聚合体沥青制成。An unmanned ship-line service unit according to claim 7, wherein said gasket sleeve (30) is made of modified polymer asphalt.
  9. 根据权利要求6-8所述的一种无人船载管线维修单元,其特征在于:形成具有一层或者更多层的薄纱材料作为薄纱套筒(31),并且环绕垫片套筒(30)限定在一个相对张紧的状态,纱幕材料是作为包装材料使用的通常类型。An unmanned ship-line maintenance unit according to any of claims 6-8, characterized in that a tulle material having one or more layers is formed as a tuft sleeve (31) and surrounding the gasket sleeve (30) is defined in a relatively tensioned state in which the curtain material is the usual type used as a packaging material.
  10. 根据权利要求1所述的一种无人船载管线维修设备,其特征在于:还具有将单元放置其中的心轴组件(40),用于将修理单元(10)运输到一个有缺陷的管段,所述心轴组件(40)安装在垫木(41)上,还具有带电机的拖拽装置(50),用于拖拽心轴组件(40)从而将探测电视相机拖拽穿过污水管线;还具有相机,与心轴组件(40)共同使用从而允许对泄漏位置或者管线内的其他缺陷进行视觉定位。 An unmanned shipboard pipeline service apparatus according to claim 1, further comprising a spindle assembly (40) in which the unit is placed for transporting the repair unit (10) to a defective pipe section The mandrel assembly (40) is mounted on the skid (41) and further has a motorized drag device (50) for dragging the spindle assembly (40) to drag the probe television camera through the sewage Pipeline; also has a camera that is used in conjunction with the mandrel assembly (40) to allow for visual positioning of leak locations or other defects within the pipeline.
PCT/CN2016/095108 2016-06-26 2016-08-14 Unmanned shipborne pipeline maintenance unit WO2018000542A1 (en)

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US5186215A (en) * 1989-08-01 1993-02-16 Cues, Inc. Apparatus for repairing pipelines

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Publication number Priority date Publication date Assignee Title
US5186215A (en) * 1989-08-01 1993-02-16 Cues, Inc. Apparatus for repairing pipelines

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