WO2017221199A1 - Energy generation from pollutants - Google Patents

Energy generation from pollutants Download PDF

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Publication number
WO2017221199A1
WO2017221199A1 PCT/IB2017/053741 IB2017053741W WO2017221199A1 WO 2017221199 A1 WO2017221199 A1 WO 2017221199A1 IB 2017053741 W IB2017053741 W IB 2017053741W WO 2017221199 A1 WO2017221199 A1 WO 2017221199A1
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energy
pollutants
edi
sofc
gas
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PCT/IB2017/053741
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French (fr)
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Po-Heng LEE
Meng Ni
Linji XU
Feifei DONG
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The Hong Kong Polytechnic University
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Publication of WO2017221199A1 publication Critical patent/WO2017221199A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/22Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elements; Fuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen
    • H01M8/222Fuel cells in which the fuel is based on compounds containing nitrogen, e.g. hydrazine, ammonia
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
    • H01M8/0612Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/469Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
    • C02F1/4691Capacitive deionisation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/005Combined electrochemical biological processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • C02F3/2866Particular arrangements for anaerobic reactors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/06Combination of fuel cells with means for production of reactants or for treatment of residues
    • H01M8/0606Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
    • H01M8/0612Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
    • H01M8/0618Reforming processes, e.g. autothermal, partial oxidation or steam reforming
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/469Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
    • C02F1/4693Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis
    • C02F1/4695Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis electrodeionisation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F2001/46133Electrodes characterised by the material
    • C02F2001/46138Electrodes comprising a substrate and a coating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/16Nitrogen compounds, e.g. ammonia
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/10Energy recovery
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M2008/1095Fuel cells with polymeric electrolytes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • H01M8/12Fuel cells with solid electrolytes operating at high temperature, e.g. with stabilised ZrO2 electrolyte
    • H01M2008/1293Fuel cells with solid oxide electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies

Definitions

  • This invention relates to energy generation from carbonaceous and nitrogenous pollutants via ammonium, methane, and carbon dioxide reformation.
  • the most adopted energy recovery process from wastewater is the anaerobic treatment that converts carbonaceous and nitrogenous pollutants into biogas and digestate, respectively.
  • Ammonium concentration in digestate varies between 400 and 8000 mg L "1 NH 4 + -N 1 4 , where NH 4 + -N refers to ammonium nitrogen. It is regulated to be removed preventing from hypoxia and eutrophication.
  • the present removal or energy-producing processes of ammonium includes biological nitrification-denitrification, Partial nitrification-Anammox (anaerobic ammonium oxidation), coupled aerobic-anoxic nitrous decomposition operation (CANDO) and air stripping.
  • Partial nitrification-Anammox (anaerobic ammonium oxidation) process has less aeration demand since it only necessitates 50% ammonium for partial nitrification to nitrite for anammox. However, it requires 177 KJ mol -1 NH 4 + -N removed and produced 42 g sludge/g NH 4 + - N removed 71 .
  • CANDO involves three steps: (1) oxidation of ammonium to nitrite, (2) reduction of nitrite to nitrous oxide, (3) decomposition/combustion of nitrous oxide to nitrogen and oxygen gas with energy recovery 72 73 . It requires 177 KJ mol 1 NH4 + -N removed and produces 42 g sludge/ g NH4 + -N removed. Although CANDO can recover energy from the treatment of ammonium (44 KJ mol "1 NH4 + -N removed), it is not easily adopted due to its complex operation requirement needed.
  • NH4 + -N in digestate/leachate is conventionally removed by adding chemical alkaline for raising pH level over its pK a (9.25) followed by physicochemical methods (such as microwave radiation, air stripping, and heating with the intensive energy consumption of 1.6-2.8 kWh kg 1 - NH3 15"18 .
  • NH3 can be served as a fuel alternative to hydrogen (H2) 19 .
  • H2 hydrogen
  • a thermodynamic energy of 320 kJ mol -1 can be harvested 20 22 , increasing by approximate 10% than 285 kJ mol -1 of 3 ⁇ 4.
  • Solid oxide fuel cell is a promising electrochemical device capable of converting not only H2, but also NH3, CH4, and other hydrocarbon fuels into electricity with energy conversion efficiency as high as over 50% 25 ' 26 .
  • SOFC generates electrical power through electrochemical reactions in a straightforward way and does not go through thermodynamic cycles, its power generation efficiency is not limited by the Carnot efficiency 27 .
  • carbon deposition could be an issue for SOFC fed with pure CH4, it is usually not a concern if CH4 is reformed by H2O or CO2. Since biogas contains both CH4 and CO2, it could be an ideal fuel for power generation using SOFC 28 .
  • the processes include NH3 thermal decomposition for N2 and H2 generation, followed by H2 oxidation for power generation 29 .
  • the carbon deposition can be prevented by adding NH 3 into the CH 4 fuel for SOFC 25 - 30 .
  • CHP-AS is considered an attractive process of generating electricity involving biogas
  • CHP has low electricity conversion efficiency of only 30-40%.
  • ammonia used in CHP-AS system is considered an unfeasible fuel, which cannot be easily used in existing Otto cycle engines because of its very narrow flammability range and there are also other barriers to widespread automobile usage.
  • cost ineffective ammonia recovery is also a concern.
  • Ammonium concentration in wastewater is highly diluted that cannot be easily recovered.
  • the existing approaches such as air stripping, alkalization, and heating require either intensive energy or a large amount of chemical dosage.
  • ammonia oxidation usually produces NO x species as secondary pollutants which has been known to bring adverse effects on the environment.
  • the present invention involves a novel system towards a high fuel-to-electricity conversion efficiency by integrating EDI, SOFC and anaerobic digestion and landfill facility to convert NH3 and biogas into electrical power for simultaneous waste(waters) treatment and energy generation.
  • the present invention discloses a system of EDI-SOFC by integration with anaerobic treatment to recover energy from carbonaceous and nitrogenous pollutants.
  • anaerobic microorganism community metabolizes complicated carbonaceous and nitrogenous pollutants to biogas and digestate.
  • Biogas is directly collected, and NFU "1" is concentrated and converted to NH3 gas accompanied with by-product H2 in the cathode of EDI. Then, biogas, hydrogen and ammonia generated are fed into SOFC to generate power with high energy efficiency.
  • the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing microorganisms for digestion of the pollutants into products comprising one or more hydrocarbons and ammonium; (b) one or more devices for converting ammonium into ammonia gas and hydrogen gas; (c) a first electric cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second electric cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first electric cell to capture electrons for energy generation.
  • the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing anaerobic microorganisms for anaerobic digestion of the pollutants into products comprising methane and ammonium; (b) one or more electrodeionization cells for converting ammonium into ammonia gas and hydrogen gas; (c) a first solid oxide fuel cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second solid oxide fuel cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first solid oxide fuel cell to capture electrons for energy generation.
  • Figure 1 A shows a schematic graph of the EDI-SOFC system integrated with anaerobic treatment.
  • Figure IB shows deionization efficiency of EDI with 0.5-4.0 V applied voltage.
  • Figure 1C shows deionization efficiency at 7.5 mm to 60.0 mm internal electrode distance.
  • Figure ID shows deionization efficiency and rate changes within 2.0 h.
  • Figure 2A shows total nitrogen mass balance in forms of ammonium, ammonia and other nitrogen species.
  • Figure 2B shows CV curve of EDI at 0 to 1.5 V vs. Ag/AgCl under 0.5-10 mV s "1 .
  • Figure 3A shows voltage-current (V-I) and power density-current (P-I) polarization curves of SOFC fed with 100% H2 at 550-750 °C.
  • Figure 3B shows V-I and P-I polarization curves of SOFC fed with 0-60% NH3 concentration in H2-NH3 mixture.
  • Figure 3C shows V-I and P-I polarization curves of SOFC fed with 20-80% CO2 concentration in CO2-CH4 mixture.
  • Figure 4 shows comparisons of mass and energy flow between air stripping- combined heat and power (AS-CHP) and EDI-SOFC.
  • AD anaerobic digestion
  • CHP combined heat and power
  • AS air stripping
  • BNR biological nitrogen removal
  • SOFC solid oxide fuel cell
  • EDI electrodeionization
  • COD chemical oxygen demand.
  • Figure 5 A shows drift velocity of NH 4 + varying with applied voltages.
  • Figure 5B shows drift velocity of NH 4 + varying with internal electrode distance.
  • Figure 6A shows the SEM image of cation exchange membrane before EDI cell operation.
  • Figure 6B shows the SEM image of cation exchange membrane after EDI cell operation.
  • Figure 7A shows current efficiency of waster splitting and migration varying within 0.5 to 4.0 V.
  • Figure 7B shows hydrogen yield and the yield ratios of ammonia to hydrogen varying within 2.0 h.
  • the present invention discloses an EDI-SOFC integrated system for energy capture from carbonaceous and nitrogenous pollutants in waste (waters). Such an energy producing system desmontrates higher net energy output over the conventional system.
  • the present invention involves a system of EDI-SOFC by integration with anaerobic treatment to recovery energy from the treatment of carbonaceous and nitrogenous pollutants.
  • the present invention involves development of a wastewater-derived energy system (EDI-SOFC) and its feasibility.
  • the present invention also optimizes of the system and its net energy balance assessment with different strength of wastewaters.
  • EDI-SOFC wastewater-derived energy system
  • EDI's performances are affected by the architectural structure, initial NH4 + concentration, and energy input. So obtaining the optimal operating parameters for EDI cell is the second significant aspect.
  • the performances of SOFC fed with mixed fuels are influenced by the compositions of mixed fuels, operating temperature, and cell stability. Therefore, another essential aspect is to find the optimal operating conditions such as the best ratio of mixed fuels, an adaptable temperature range, and stability measurement.
  • anaerobic microorganism community metabolizes complicated carbonaceous and nitrogenous pollutants to biogas and digestate (Fig. 1A, left panel). Then, biogas is directly collected, and NH4 + is concentrated and converted to NH3 gas accompanied with by-product H2 in the cathode of EDI (Fig. 1 A, lower right panel). Furthermore, biogas, hydrogen and ammonia generated are fed into SOFC to generate power with an energy efficiency of around 50% (Fig. 1A, upper right panel).
  • EDI is used to convert aqueous NH4 + in digitate/leachate into gaseous NH3 with ion migration driven by the electrical potential gradients. As displayed in the lower right panel of Fig. 1A, the directed movement leads to the accumulation and concentration of target ion so that the concentrated ion could be harvested with low energy consumption.
  • SOFC is a promising electrochemical device converting biogas, including H2, NH3, CH4, and other hydrocarbon fuels, into electricity with energy conversion efficiency as high as over 50%.
  • the upper right panel of Fig. 1 A exhibits the mechanism of power generation in SOFC.
  • CH4 when serving as the fuel, can be reformed by H2O or CO2 to produce H2 and CO, which are oxidized by oxygen ions (0 2 ⁇ ) to produce CO2, H2O and electrons (e-).
  • the released electrons are collected by the current collector, flow through the external circuit to produce useful electrical power, and then reach the cathode to react with O2 molecules to produce 0 2 ⁇ .
  • oxygen ions are transported from the cathode to the anode through the dense electrolyte to complete the cycle. In these processes, O2 and the fuel are consumed for electricity generation.
  • the present invention discloses a system to capture higher energy from CH4 and NH3.
  • NH3 (Eq. 2a) releases four times more energy than N2O dissociation (Eq la).
  • Eq la 4 moles of NH3 as an additional fuel
  • Eq. 2b 4 moles of NH3 as an additional fuel
  • Eq. 2c H2 generated in EDI releases an extra 285 kJ mol -1 (Eq. 2c).
  • the extraction of energy and contaminants removal can be simultaneously executed in the same system.
  • the EDI-SOFC system integrates with anaerobic treatment.
  • the EDI-SOFC system can readily be implemented in all of existing anaerobic treatment wastewater facilities and landfill plants.
  • EDI are operated under the conditions of ambient temperature and pressure.
  • the equipment and materials for EDI and SOFC module are market available.
  • the operations of this invention can be conducted by an automatic process control system.
  • membrane-less capacitive deionization (CDI) replacing the present two-compartment EDI can be used to reduce energy consumption as this invention scaled up.
  • Pt-Ti is used as electrode materials.
  • cheaper pore electrode materials e.g. graphite, carbon, and graphene
  • online detection of mixed gas can be used to analyze the compositions. Based on the detected results, artificial adjustment of the gas composition can be conducted to guarantee the high performances of SOFC.
  • the system of present invention can output 60% more electricity from the Hong Kong West New Territories (WENT) Landfill.
  • the applied voltage can be lower than 4.0 V
  • the internal electrode distance can be controlled within 7.5mm
  • NH4 + concentration can be higher than 0.1 mol L 1 .
  • the total mass of nitrogen indicates NH4 + , NFb and N2 are main nitrogen species in the system.
  • the deionization efficiency of EDI has to be increased while energy consumption rises with the increase in the number of membranes.
  • energy output varies with the compositions of biogas and NH3-H2 mixed gas.
  • the EDI-SOFC system has to be adaptable for net energy recovery from the dilute waste(water).
  • this invention can be applied to concentrated wastewaters.
  • the present invention is a pioneering model that can extracts energy potential both in carbonaceous and nitrogenous pollutants. It is an approach to the double energy converting efficiency (from 35% to 50-60%) compared to the present technologies.
  • the present invention also significantly reduced the sludge yield due to no biomass yield in the EDI-SOFC system, therefore it has high efficiency and small footprint.
  • the EDI-SOFC system integrates with anaerobic treatment of the present invention provide the following advantages:
  • the system of the present invention is expected to be useful as: (a) electricity generation and NH4 + removal from domestic WWTPs; (b) treatment of landfill leachate with concentrated NH4 + ; and (c) NH4 + removal from wastewater of fertilizer plant.
  • the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing microorganisms for digestion of the pollutants into products comprising one or more hydrocarbons and ammonium: (b) one or more devices for converting ammonium into ammonia gas and hydrogen gas; (c) a first electric cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second electric cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first electric cell to capture electrons for energy generation. Electricity can be stored in batteries or used to drive the outside loads.
  • one or more microorganisms comprise anaerobic microorganisms.
  • the digestion comprises anaerobic digestion.
  • one or more anaerobic microorganisms comprise secondary activated sludge with 3% VS (volatile solid).
  • the pollutants are carbonaceous or nitrogenous pollutants or a combination thereof.
  • the carbonaceous pollutants has concentration ranging from 8 to 12 g L 1 COD, 9 to 11 g L 1 COD, 9.5 to 10.5 g L 1 COD, or 9.9-10.1 g L 1 COD.
  • the nitrogenous pollutants has concentration ranging from 0.4 to 0.6 mol L "1 NH 4 + - N, 0.45 to 0.55 mol L "1 NH 4 + -N, or 0.48 to 0.52 mol L "1 NH 4 + -N.
  • one or more hydrocarbons comprise methane, methanol and efhanol.
  • one or more devices comprise electrodeionization cells.
  • one or more devices comprise one or more titanium bat coated mixed metal oxide iridium-ruthenium (MMO Ir-Ru), MMO Ir-Ru-Ti, La 0 .8Sro. 2 Mn03-5 (LSM), Lai- x Sr x Co0 3 (LSC), Lao. 6 Sro.4Coo.2Feo. 8 03-5 (LSCF), Smo.sSro sCoOs-e (SSC), PrBaCo 2 0 5+ 5 (PBC), La 0 . 7 Sro.3Fe03 (LSF) cathodes.
  • MMO Ir-Ru titanium bat coated mixed metal oxide iridium-ruthenium
  • MMO Ir-Ru-Ti MMO Ir-Ru-Ti
  • La 0 .8Sro. 2 Mn03-5 LSM
  • Lai- x Sr x Co0 3 LSC
  • one or more devices comprise electrolytes, supporting electrolyte, cation exchange membrane and one or more anodes.
  • one or more electrolytes comprises (NH 4 )2S0 4 , SDC, LSGM, BZCY, Zr0 2 , KOH, YSZ.
  • the anode comprises Ti coated Pt anodes.
  • the electrolyte is (NH 4 )2S0 4 and the supporting electrolyte is Na2S0 4 .
  • one or more devices comprise one or more current collectors.
  • the cathode current collector is made of Pt wire and the anode current collector is made of a graphite rod or a Ni rod.
  • platinum and gold pastes can be painted onto the sides of the cathode and anode, which were then sintered to form current collectors.
  • ammonium feed to the device has concentration 400, 600, 800, 1000, 2000, 4000, 6000 or 8000 mg L "1 NH 4 + -N.
  • one or more electric cells comprise solid oxide fuel cells and proton exchange membrane (PEM) fuel cell.
  • the first electric cell has an increased conversion efficiency in the presence of carbon dioxide.
  • the second electric ceil has an increased conversion efficiency in the presence of hydrogen gas.
  • electric cell comprises yttria-stabilized zirconia (YSZ) electrolyte, Smo.2Ceo.8O1 9 (SDC) interlayer and Bao sSro.sCoo.sFeo ⁇ Cb-e (BSCF) cathode.
  • YSZ yttria-stabilized zirconia
  • SDC Smo.2Ceo.8O1 9
  • BSCF Bao sSro.sCoo.sFeo ⁇ Cb-e
  • the volume ratio of one or more hydrocarbons and carbon dioxide feed to the first electric cell is 20:80, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25 or 80:20.
  • the volume ratio of the ammonia gas and the hydrogen gas used in the second electric cell is 0:100, 10:90, 20:80, 30:70 or 60:40.
  • the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing anaerobic microorganisms for anaerobic digestion of the pollutants into products comprising methane and ammonium; (b) one or more electrodeionization cells for co erting ammonium into ammonia gas and hydrogen gas; (c) a first solid oxide fuel cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second solid oxide fuel cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first solid oxide fuel cell to capture electrons for energy generation.
  • the present invention discloses a process for generating energy from pollutants, comprising the steps of: (a) digesting the pollutants with microorganisms to form products comprising one or more hydrocarbon, and ammonium; (b) converting ammonium to ammonia gas and hydrogen gas; (c) feeding one or more hydrocarbon from step (a) to an anode of a first electric ceil to produce carbon dioxide, H2O and electrons; (d) feeding ammonia gas and hydrogen gas from step (b) to an anode of a second electric cell to produce nitrogen gas, H2O and energy; and (e) capturing the electrons from step (c) with one or more current collectors to generate energy.
  • ammonium is converted to ammonia and hydrogen by one or more electrodeionization cells operated at an applied voltage ranging from 0.5-4.0 V.
  • anode is fed at a flow rate ranging from 50- 150 ml min -1 , optionally at 1 atm and 273K (0 °C).
  • first solid oxide fuel cell and said second solid oxide fuel cell are operated a t temperatures ranging from 550, 600, 700, or 750 °C.
  • the total energy potential is 0.5, 5, 10, 20, 30, 50, 80, 100, 150 or 200 x 10 s MW h year 1 , depending on the industrial scale of landfill.
  • the net energy captured is 0.5, 1 , 5, 10, 20, 50, 80, 90 or 100 xlO 5 MWh year 1 .
  • the energy conversion efficiency is 50%, 60%, 70%, or 80%.
  • the net energy balance ratio is 0.4, 0.7, 0.9, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1 .75, 2, 2.15, 2.25 or 2.45.
  • the present invention discloses a process for generating energy from pollutants, comprising the steps of: (a) anaerobic digesting the pollutants with anaerobic microorganisms to form products comprising methane and ammonium; (b) converting ammonium to ammonia gas and hydrogen gas with electrodeionization cells; (c) feeding methane from step (a) to an anode of a first solid oxide fuel cell to produce carbon dioxide, H2O and electrons; (d) feeding ammonia gas and hydrogen gas from step (b) to an anode of a second solid oxide fuel cell to produce nitrogen gas, H2O and energy; and (e) capturing the electrons from step (c) with one or more current collectors to generate energy.
  • EDI's anode and cathode were made of two square Perspex frames with internal dimensions of 10 x 10 x 0.5 cm 3 and 2 cm wall thickness, separated by a cation exchange membrane (IONSEP® AM-C, Hangzhou Iontech Environmental Technology CO., Ltd, China).
  • the materials of anode and cathode were Titanium coated Platinum with dimensions of 4 x 4 cm;
  • EDI cell was sealed by two pieces of silicon shim and locked by screws.
  • Synthetic wastewater in EDI's anode contained 0.25 mol L “1 (NH4)2S04 as electrolyte.
  • EDI 0.5, 1.0, 2.0, 3.0, and 4.0 V within 0.5, 1.0, 1.5 and 2.0 h per cycle, respectively.
  • EDI was operated at 7.5, 15.0, 30.0 and 60.0 mm internal electrode distance within 0.5, 1.0, 1.5 and 2.0 h per cycle, respectively.
  • the real-time current and voltage were recorded by Keithley 2700 (Tektronix, Inc., USA).
  • the ammonia electrochemical oxidation was analyzed by an electrochemical working station (CorrWare®, Scribner Associates Inc., USA).
  • NH4 + -N was measured through the Berthelot method; and NH3 was absorbed by 1 mol L "1 H2SO4 and then determined with the same method as NH4 + -N.
  • Total nitrogen (TN) was analyzed with 720 °C catalytic thermal decomposition/chemiluminescence methods of TOC-L analyzers (TOC-LCSH/CPH, Shimadzu). Due to water splitting caused by a certain applied voltage, O2 was produced so that the pH value gradually dropped in the anode while H2 was generated so that the corresponding pH value was up to 10 in the cathode.
  • the composition of NH3-H2 mixed gas was detected by gas chromatography (Agilent 4890D; J&W Scientific, USA) equipped with a column, HP-MoleSieve (30 m x 0.53 mm x 50 m); He served as the carrier gas and injected at a rate of 6 mL min "1 .
  • the temperatures of the injection port, column, and thermal conductivity detector (TCD) were 200°C, 35°C, and 200 °C, respectively.
  • the 200 microliters gas were injected by GC micro-syringe (Shanghai Anting Scientific, China).
  • the composition of biogas was detected using the same method as H2 detection.
  • Fuel cell Single cells with an anode-supported, thin-film dual-layer electrolyte configuration were prepared via a tape casting process, spray deposition and subsequent high- temperature sintering.
  • YSZ yttria-stabilized zirconia
  • SDC Smo.2Ceo.8O1 9
  • BSCF Bao sSro sCoo.gFeo ⁇ Os-e
  • BSCF and SDC powder were synthesized using a combined EDTA-citrate complexing sol-gel process.
  • NiO and YSZ are commercial products obtained from suitable suppliers (Chengdu Shudu Nano-Science Co., Ltd. and Tosoh, respectively).
  • the details for preparing anode substrates NiO+YSZ through the tape casting process are available in the literature.
  • the YSZISDC double electrolyte layers were prepared by a wet powder spraying technique. The YSZ suspension was firstly sprayed onto the anode substrate using a spraying gun (HD-130 A) followed by calcination at 1400 °C for 5 h, with the subsequent repeated procedure for the SDC suspension (buffering layer) deposited onto the dense YSZ surface.
  • the resulting three-layered pellets were then calcined at 1350 °C for 5 h in air.
  • BSCF slurry was sprayed onto the central surface of the SDC interlay er and fired at 1000 °C for 2 h in air to function as the cathode layer.
  • the current-voltage curves of the coin- shaped fuel cells operated at 550-750 °C were obtained using a Keithley 2420 source meter based on a four-probe configuration.
  • H2, NH3-H2 or CH4-CO2 gas mixtures were fed into the anode chamber at a flow rate of 100 ml min 1 [STP] while ambient air was served as the oxidant gas in the cathode chamber.
  • STP refers to Standard Temperature and Pressure at 1 atm and 273K (0 °C)
  • NH4 + -N was measured through the Berthelot method while NH3 was absorbed by 1 mol L "1 H2SO4 and then determined with the same method.
  • Total nitrogen (TN) was analyzed with 720 °C catalytic thermal decomposition/chemiluminescence methods of TOC- L analyzers (TOC-LCSH/CPH, Shimadzu).
  • H2 were determined by a gas chromatography (Agilent 4890D; J&W Scientific, USA) equipped with a column, HP-MoleSieve (30 m x 0.53 mm x 50 m); He served as the carrier gas and injected at a rate of 6 mL min 1 .
  • the temperatures of the injection port, column, and TCD were 200°C, 35 °C, and 200 °C, respectively.
  • the 200 microlitres was injected by microsyringe (Shanghai Anting Scientific, China).
  • E c F x (V 0 x C 0 - V f x C f ) / n x I x A t (Eq. 4)
  • F refers to the Faraday constant
  • V 0 and y are the initial and final volumes of diluted solution, respectively
  • C Q and c f w& the initial and final concentration of the electrolyte. commented is the number of membrane pairs, and / is the current during the time interval At .
  • the drift velocity is the flow velocity of a particle defined as 76 :
  • Fig. 6A and Fig. 6B are the SEM images of cation exchange membrane (CEM) before and after EDI cell operation.
  • Table 1 is the element contents of CEM before and after EDI cell operation. The images illustrate that the properties of CEM are not significantly changed during the operations.
  • the element analysis demonstrates that the contents of Na and S increased from 1.17 and 8.84 before to 1.38 and 10.43 after. The increase in elemental Na and S were transformed from Na + and SO4 2" in the solution.
  • N2 is a two-step process, given as Eq. 6a and 6b. N2 production is restricted by the concentration of NH3( aq ) 78 in this process. At the cathode, however, the concentration of NH3( aq ) depends on its equilibrium determined by OH " (Eq. 6c).
  • the drift velocity has a positive correlation with applied voltage but a negative relationship with the electrode distance. More details are available in the Ion migration study (Eq. 4 and Fig. 5A and Fig. 5B).
  • the deionization rate climbed to 80 mmol L “1 d "1 within 0.5 h but dropped to 20 mmol L “1 d “1 at 2.0 h, indicating that the deionization efficiency does not increase anymore along with the extending of operating time (Fig. ID). This appearance is likely related to Donnan equilibrium that ion migration is stopped along with concentration gradient narrowed 42, 43 .
  • N2 had our attention and was investigated whether it was related to NH3 oxidation, and ammonium reduction mechanism was investigated. Accordingly, the cycle voltammetry (CV) was performed at a scanning rate of 0.5-10 mV s "1 using Ag/AgCl as the reference electrode within 0 to 1.5 V and the curves obtained were displayed in Fig. 2B. There were not any oxidation peaks but a reduction peak at 0.3 V, exhibiting a possibly electrochemical reduction of NFU "1" .
  • CV cycle voltammetry
  • SOFC Solid Oxide Fuel Cells
  • Single cells with an anode-supported, thin-film dual-layer electrolyte configuration were prepared via a tape casting process, spray deposition and subsequent high-temperature sintering.
  • SDC Smo.2Ceo.8O1 9
  • BSCF Bao sSro sCoo sFeo ⁇ Os e
  • BSCF and SDC powder were synthesized using a combined EDTA-citrate complexing sol-gel process.
  • NiO and YSZ were commercial products obtained from suitable suppliers (Chengdu Shudu Nano-Science Co., Ltd. and Tosoh, respectively).
  • the details for preparing anode substrates NiO+YSZ through the tape casting process were available in the literature 22 .
  • the YSZISDC double electrolyte layers were prepared by a wet powder spraying technique.
  • the YSZ suspension was firstly sprayed onto the anode substrate using a spraying gun (HD-130 A) followed by calcination at 1400 °C for five hours, with the subsequently repeated procedure for the SDC suspension (buffering layer) deposited onto the dense YSZ surface. The resulting three-layered pellets were then calcined at 1350 °C for five hours in the air. Finally, BSCF slurry was sprayed onto the central surface of the SDC interlayer and fired at 1000 °C for two hours in air to function as the cathode layer.
  • CH 4 fuel can be reformed by H2O or CO2 to produce H2 and CO, which are subsequently oxidized by oxygen ions (0 2 ⁇ ) to produce CO2, H2O and electrons (e ) at the anode.
  • the released electrons are collected by the current collector, flow through the external circuit to produce useful electrical power, and then reach the cathode to react with O2 molecules to produce O 2" .
  • oxygen ions are transported from the cathode to the anode through the dense electrolyte to complete the cycle.
  • H2, NH3-H2 or CH 4 -C02 gas mixtures are fed into the anode chamber at a flow rate of 100 ml min "1 [STP] while ambient air is served as the oxidant gas in the cathode chamber.
  • the CH 4 reforming by H2O or CO2 produces gaseous intermediates such as CO and H2 instead of C and solves the issue of carbon deposition as feeding with pure CH 4 12 .
  • NH3-H2 is used as the fuel of SOFC, the processes include NH3 thermal decomposition for N2 and H2 generation, followed by H2 oxidation for power generation 13 .
  • Current-voltage curves of the coin-shaped fuel cells operated at 550-750 °C are obtained using a Keithley 2420 source meter based on a four-probe configuration.
  • the mechanism of ammonia decomposition includes three-step reaction: 1) ammonia adsorption onto catalyst sites, 2) N-H bond cleavage, 3) N atoms recombinative desorption, illustrated in Eqs. 7a to 7c 79 82 .
  • Net energy balance ratio is the ratio of the energy input to output as expressed by Eq. 9 to evaluate the fuel cells' efficiency.
  • W where Worn is the enthalpy of CH 4 , NH3 and H2, respectively; r is the electricity conversion efficiency of SOFC, Win is the energy consumption.
  • W 0M m j AH (Eq. 13) where ⁇ is the applied voltage, Q is electric quantity, ni j is the mass of fuel species, and AH is the enthalpies.
  • NH 4 + migration occurs with N3 ⁇ 4 and 3 ⁇ 4 generation.
  • Fig. 7A and Fig. 7B show energy utilization and gas production, respectively.
  • NH 4 + deionization's current efficiency almost linearly dropped from 95% at 1.0V to 10% at 4.0V while 3 ⁇ 4 production's current efficiency climbed from 0% at 1.0V to 26% at 4.0V.
  • the distributions of energy of EDI in table 2 show that energy loss takes up about 64% of total energy input including 40% ohmic loss caused by ion exchange membrane, electrolyte and electrodes, and 24% loss via water splitting.
  • the ratio of NH3/H2 and total volume increase from 0 in the beginning to 0.38 and 80 mL at 2.0 h, respectively.
  • Table 3 gives details of West New Territories (WENT) Landfill in Nim Wan, Tuen Mun, Hong Kong mainly disposing of municipal solid waste. This landfill area is 110 ha and has been operating since 1993 92 .
  • Table 4 compares the net enegy balances of the AS-CHP and EDI-SOFC sytems interagted in the West New Territories (WENT) Landfill in Hong Kong. Calculations are based on AHR° values of Eqs. la, lb, and 2a to 2c with 30% and 50% of electricity coversion efficiencies by CHP and SOFC, respectively.
  • the implementation potential of the EDI-SOFC system was estimated by the net energy balance ratio (RNEB) (Eqs. 5 and 9-12) as an index of energy input to output.
  • the energy requirement of this system lies in EDI's current efficiency (Current efficiency and fuel production, Eq. 13, and Table 2), which dropped from 95% at 1.0 V to about 10% at 4.0 V, indicating that energy loss caused by cell resistance and water splitting approaches 90% of total energy input.
  • Even with such a high energy loss (a specific energy consumption of 2.32 kWh kg _1 -NH3, EDI had 55.9% to 80.5% less energy demand compared to the conventional nitrification- denitrification 53 , and AS 54 .
  • R N EB varies with the increase in NH4 + -N content in synthetic wastewater as summarized in Table 5.
  • R N EB was below one as influent NH4 + -N lower than 0.1 mol L "1 while it rose to 1 and even close to 2.3 as influent NH4 + -N increasing to 0.5 mol L "1 , implying that when feeding with concentrated NH4 + -N waste streams the EDI-SOFC system turns to a complementary alternative to integrating anaerobic treatment.
  • the plant's capacity, biogas yield, and raw leachate properties are summarized in Table 3, and its techno-economic evaluation is shown in Fig. 4 and Table 4.
  • the effective energies captured by the existing system (AS-CHP) and the EDI-SOFC of the present invention are 3.46x10 s and 4.02x10 s MWh year 1 , respectively, while the energy inputs required for either N3 ⁇ 4 stripping or recovery in the respective systems were 3.29x10 s and 1.0x10 s MWh year 1 . Consequently, RNEB values for the respective systems were 1.11 and 1.75, implying that the EDI-SOFC system could output about 60% more electricity. Given the fact that the energy uncaptured in the EDI-SOFC system was 4.04 MWh year 1 , prompting that this uncaptured energy sink leaves a great potential for further studies.
  • the present invention developed a facile and sustainable process of EDI- SOFC capable of integrating anaerobic treatment processes for extracting more energy from waste(water) streams.
  • the result was the successful demonstration of upgrading anaerobic processes from the extraction of both carbonaceous and nitrogenous pollutants energy potentials and upgrade of energy converting efficiencies.
  • This study paves a creative way in practice to achieve greater waste (water) management sustainability.

Abstract

The present invention relates to a system of Electrodeionization (EDI)-Solid Oxide Fuel Cells (SOFC) and anaerobic treatment for energy recovery for the treatment of carbonaceous and nitrogenous pollutants. Anaerobic microorganism community metabolizes complicated carbonaceous and nitrogenous pollutants to biogas and digestate. Biogas is directly collected, and NH4+ is concentrated and converted to NH3 gas accompanied with by-product H2 in the cathode of EDI. Then, biogas, hydrogen and ammonia generated are fed into SOFC to generate power with high energy efficiency.

Description

ENERGY GENERATION FROM POLLUTANTS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application No. 62/353,137, filed June 22, 2016. The entire contents and disclosures of the preceding application are hereby incorporated by reference into this application.
[0002] Throughout this application, various publications are cited. The disclosures of these publications in their entireties are hereby incorporated by reference into this application to more fully describe the state of the art to which this invention pertains.
FIELD OF THE INVENTION
[0003] This invention relates to energy generation from carbonaceous and nitrogenous pollutants via ammonium, methane, and carbon dioxide reformation.
BACKGROUND OF THE INVENTION
[0004] Reactive form of organics and nitrogen is the primary culprit causing hypoxia and eutrophication of water bodies. Increasingly strict discharge regulation is, thus, driving the developments of efficient wastewater treatment processes. As the global energy crisis intensifies, reducing costs of wastewater treatment and increasing recoverable energy from waste are worldwide headlines. Energy recovery from carbon waste as methane (CH4) has been well studied while energy potential from waste nitrogen has not yet been widely noted, let alone taking CH4, CO2, NH3, and H2 into gather. Additionally, the conventional combustion only gains 30% electricity generation efficiency and methods and systems for improving the efficiency of fuels have always been reported. This work introduces an unprecedented Electrodeionization-Solid Oxide Fuel Cells (EDI-SOFC) integrated system for energy capture from carbonaceous (10.0 g L"1 COD) and nitrogenous pollutants (0.5 mol L"1 NH4 +-N) in waste(waters). Such a lab-scale system readily upgrades the net energy balance ratio from 1.11 to 1.75 in a local HK landfill facilities. If successfully scaled-up, this process has the potential to lower two significant operational costs of aeration and sludge yield, increase about 60% energy recovery from "feed" organic matter and reduce the treatment costs of concentrated NH4+-N waste(water) treatment.
[0005] The most adopted energy recovery process from wastewater is the anaerobic treatment that converts carbonaceous and nitrogenous pollutants into biogas and digestate, respectively.
[0006] Energy extraction from waste(waters) has gained increasing interest as a route to eliminate the environmental threat and offset fossil fuel consumption simultaneously1, 2. Toward this end, the most readily adaptable approach is through anaerobic treatment, e.g., anaerobic digestion or landfill, converting waste(waters) into biogas with approximate 60% CH4 and 40% carbon dioxide (CO2) and digestate/leachate with 400-8000 mg L"1 NH4 +-N3 6. Biogas is a well- established fuel for electricity generation via combined heat and power (CHP) or cogeneration with gas engines7, 8. However, the electricity generation efficiency is limited to around 30% 9· 10, and thus, further improvement is needed to reduce the environmental impact of the system n~14.
[0007] Ammonium concentration in digestate varies between 400 and 8000 mg L"1 NH4 +-N1 4, where NH4 +-N refers to ammonium nitrogen. It is regulated to be removed preventing from hypoxia and eutrophication. The present removal or energy-producing processes of ammonium includes biological nitrification-denitrification, Partial nitrification-Anammox (anaerobic ammonium oxidation), coupled aerobic-anoxic nitrous decomposition operation (CANDO) and air stripping.
[0008] The process of biological nitrification-denitrification requires intensive energy demand for aeration converting ammonium into nitrate followed by anoxic denitrification. It requires 219 KJ mol"1 NH4 +-N removed and produces 52 g sludge/g NH4 +-N removed70.
[0009] Partial nitrification-Anammox (anaerobic ammonium oxidation) process has less aeration demand since it only necessitates 50% ammonium for partial nitrification to nitrite for anammox. However, it requires 177 KJ mol-1 NH4 +-N removed and produced 42 g sludge/g NH4 +- N removed71.
[0010] CANDO involves three steps: (1) oxidation of ammonium to nitrite, (2) reduction of nitrite to nitrous oxide, (3) decomposition/combustion of nitrous oxide to nitrogen and oxygen gas with energy recovery72 73. It requires 177 KJ mol 1 NH4+-N removed and produces 42 g sludge/ g NH4+-N removed. Although CANDO can recover energy from the treatment of ammonium (44 KJ mol"1 NH4+-N removed), it is not easily adopted due to its complex operation requirement needed.
[0011] NH4+-N in digestate/leachate is conventionally removed by adding chemical alkaline for raising pH level over its pKa (9.25) followed by physicochemical methods (such as microwave radiation, air stripping, and heating with the intensive energy consumption of 1.6-2.8 kWh kg 1- NH315"18. In fact, NH3 can be served as a fuel alternative to hydrogen (H2)19. As decomposition to nitrogen (N2) and ¾, a thermodynamic energy of 320 kJ mol-1 can be harvested20 22, increasing by approximate 10% than 285 kJ mol-1 of ¾. However, the energy potential of ammonia (NH3)/ammonium (NH4+) has not yet been highly noted for some reasons. For example, feasible engines that can directly use NH3 as a fuel under usual conditions have not been well-developed yet due to its special properties (e.g., incombustible, incomplete decomposition, toxicity, or solubility). Some other bottlenecks, such as low recovery efficiency of NH4+ to NH3, high cost, and NOx emission, restrict the exploring motivation of recovering energy from NH3 or NH4+ in waste(waters) 23, 24.
[0012] Solid oxide fuel cell (SOFC) is a promising electrochemical device capable of converting not only H2, but also NH3, CH4, and other hydrocarbon fuels into electricity with energy conversion efficiency as high as over 50%25' 26. As SOFC generates electrical power through electrochemical reactions in a straightforward way and does not go through thermodynamic cycles, its power generation efficiency is not limited by the Carnot efficiency27. Whereas carbon deposition could be an issue for SOFC fed with pure CH4, it is usually not a concern if CH4 is reformed by H2O or CO2. Since biogas contains both CH4 and CO2, it could be an ideal fuel for power generation using SOFC28. When NH3 as the fuel of SOFC, the processes include NH3 thermal decomposition for N2 and H2 generation, followed by H2 oxidation for power generation29. In a previous experimental study, it is found that the carbon deposition can be prevented by adding NH3 into the CH4 fuel for SOFC25- 30.
[0013] Use of biogas in SOFC is straightforward8 28. Concerning the aqueous NH4 + in digitate/leachate for SOFC, it needs an additional step turning into gaseous NH3. Traditionally, it can be done by adding chemical alkaline for raising pH level over its pKa (9.25) into NFbtaq) followed by volatilization and recovery by heating to form NFbtg)31"33. As alkaline is not economically and environmentally friendly, EDI is a better alternative option since ion migration is driven by the electrically potential gradients instead of physical pressure34, 35. Mondor et al. used EDI to produce fertilizers with 1.0 kWh kg_1-NH3 energy input from a swine manure36, which saved 1.8 kWh kg_1-NH3 compared to air stripping for 2.8 kWh kg_1-NH3. Phillip et al. disclosed that an applied current in EDI created an alkaline condition that increased transformation of NH4 + into NH335, so the dosage of alkaline was reduced. Moreover, the potential reductive cathode product (H2) in EDI can be served as an additional fuel for SOFC37.
[0014] Although CHP-AS is considered an attractive process of generating electricity involving biogas, CHP has low electricity conversion efficiency of only 30-40%. In addition, ammonia used in CHP-AS system is considered an unfeasible fuel, which cannot be easily used in existing Otto cycle engines because of its very narrow flammability range and there are also other barriers to widespread automobile usage. Moreover, cost ineffective ammonia recovery is also a concern. Ammonium concentration in wastewater is highly diluted that cannot be easily recovered. The existing approaches such as air stripping, alkalization, and heating require either intensive energy or a large amount of chemical dosage. Furthermore, ammonia oxidation usually produces NOx species as secondary pollutants which has been known to bring adverse effects on the environment.
[0015] In the present technology, intensive energy consumption is observed for wastewater treatment. Also there is negative net energy benefit of wastewater treatment plants (WWTPs) which caused big footprint. Large amount of excess sludge is generated from conventional wastewater treatment processes. Hypoxia and eutrophication of water bodies are caused by excess discharge of nitrogen compounds. Greenhouse gas (N20) is produced in the process of the conventional nitrification-denitrification and partial nitrification-anammox.
[0016] The present invention involves a novel system towards a high fuel-to-electricity conversion efficiency by integrating EDI, SOFC and anaerobic digestion and landfill facility to convert NH3 and biogas into electrical power for simultaneous waste(waters) treatment and energy generation.
SUMMARY OF THE INVENTION
[0017] The present invention discloses a system of EDI-SOFC by integration with anaerobic treatment to recover energy from carbonaceous and nitrogenous pollutants. In this system, anaerobic microorganism community metabolizes complicated carbonaceous and nitrogenous pollutants to biogas and digestate. Biogas is directly collected, and NFU"1" is concentrated and converted to NH3 gas accompanied with by-product H2 in the cathode of EDI. Then, biogas, hydrogen and ammonia generated are fed into SOFC to generate power with high energy efficiency.
[0018] In one embodiment, the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing microorganisms for digestion of the pollutants into products comprising one or more hydrocarbons and ammonium; (b) one or more devices for converting ammonium into ammonia gas and hydrogen gas; (c) a first electric cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second electric cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first electric cell to capture electrons for energy generation.
[0019] In one embodiment, the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing anaerobic microorganisms for anaerobic digestion of the pollutants into products comprising methane and ammonium; (b) one or more electrodeionization cells for converting ammonium into ammonia gas and hydrogen gas; (c) a first solid oxide fuel cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second solid oxide fuel cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first solid oxide fuel cell to capture electrons for energy generation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A shows a schematic graph of the EDI-SOFC system integrated with anaerobic treatment. Figure IB shows deionization efficiency of EDI with 0.5-4.0 V applied voltage. Figure 1C shows deionization efficiency at 7.5 mm to 60.0 mm internal electrode distance. Figure ID shows deionization efficiency and rate changes within 2.0 h.
[0021] Figure 2A shows total nitrogen mass balance in forms of ammonium, ammonia and other nitrogen species. Figure 2B shows CV curve of EDI at 0 to 1.5 V vs. Ag/AgCl under 0.5-10 mV s"1.
[0022] Figure 3A shows voltage-current (V-I) and power density-current (P-I) polarization curves of SOFC fed with 100% H2 at 550-750 °C. Figure 3B shows V-I and P-I polarization curves of SOFC fed with 0-60% NH3 concentration in H2-NH3 mixture. Figure 3C shows V-I and P-I polarization curves of SOFC fed with 20-80% CO2 concentration in CO2-CH4 mixture.
[0023] Figure 4 shows comparisons of mass and energy flow between air stripping- combined heat and power (AS-CHP) and EDI-SOFC. (AD: anaerobic digestion, CHP: combined heat and power, AS: air stripping, BNR: biological nitrogen removal, SOFC: solid oxide fuel cell, EDI: electrodeionization, COD: chemical oxygen demand.
[0024] Figure 5 A shows drift velocity of NH4 + varying with applied voltages. Figure 5B shows drift velocity of NH4 + varying with internal electrode distance.
[0025] Figure 6A shows the SEM image of cation exchange membrane before EDI cell operation. Figure 6B shows the SEM image of cation exchange membrane after EDI cell operation.
[0026] Figure 7A shows current efficiency of waster splitting and migration varying within 0.5 to 4.0 V. Figure 7B shows hydrogen yield and the yield ratios of ammonia to hydrogen varying within 2.0 h.
DETAILED DESCRIPTION OF THE INVENTION
[0027] The present invention discloses an EDI-SOFC integrated system for energy capture from carbonaceous and nitrogenous pollutants in waste (waters). Such an energy producing system desmontrates higher net energy output over the conventional system.
[0028] The present invention involves a system of EDI-SOFC by integration with anaerobic treatment to recovery energy from the treatment of carbonaceous and nitrogenous pollutants.
[0029] The present invention involves development of a wastewater-derived energy system (EDI-SOFC) and its feasibility. The present invention also optimizes of the system and its net energy balance assessment with different strength of wastewaters. As the unique device of energy consumption in EDI-SOFC, EDI's performances are affected by the architectural structure, initial NH4+ concentration, and energy input. So obtaining the optimal operating parameters for EDI cell is the second significant aspect. In addition, the performances of SOFC fed with mixed fuels are influenced by the compositions of mixed fuels, operating temperature, and cell stability. Therefore, another essential aspect is to find the optimal operating conditions such as the best ratio of mixed fuels, an adaptable temperature range, and stability measurement.
[0030] Firstly, anaerobic microorganism community metabolizes complicated carbonaceous and nitrogenous pollutants to biogas and digestate (Fig. 1A, left panel). Then, biogas is directly collected, and NH4+ is concentrated and converted to NH3 gas accompanied with by-product H2 in the cathode of EDI (Fig. 1 A, lower right panel). Furthermore, biogas, hydrogen and ammonia generated are fed into SOFC to generate power with an energy efficiency of around 50% (Fig. 1A, upper right panel).
[0031] EDI is used to convert aqueous NH4+ in digitate/leachate into gaseous NH3 with ion migration driven by the electrical potential gradients. As displayed in the lower right panel of Fig. 1A, the directed movement leads to the accumulation and concentration of target ion so that the concentrated ion could be harvested with low energy consumption. [0032] SOFC is a promising electrochemical device converting biogas, including H2, NH3, CH4, and other hydrocarbon fuels, into electricity with energy conversion efficiency as high as over 50%. The upper right panel of Fig. 1 A exhibits the mechanism of power generation in SOFC. At the anode, CH4, when serving as the fuel, can be reformed by H2O or CO2 to produce H2 and CO, which are oxidized by oxygen ions (02~) to produce CO2, H2O and electrons (e-). The released electrons are collected by the current collector, flow through the external circuit to produce useful electrical power, and then reach the cathode to react with O2 molecules to produce 02~. Subsequently, oxygen ions are transported from the cathode to the anode through the dense electrolyte to complete the cycle. In these processes, O2 and the fuel are consumed for electricity generation.
[0033] Recently, Scherson et al. provided a demonstration that the principle of NFU"1" containing in wastewaters was applicable by CANDO for obtaining a more powerful oxidant (N2O) over O2 owing to an additional energy release of 82 kJ mol"1 from N2O to N2 (Eq. la) 38. Thus, one mole of CH4 combustion with 4 moles of N2O (Eq. lb) lifts approximate 30% more stoichiometric energy over that with 2 moles of O2 (Eq. lc)39.
N2O(g)→0.5O2(g)+N2(g) AHR°=-82 kJ mol"1 (la)
CH4(g)+ 4N20(g)→C02(g) +2Η20(ΐ)+ 4Ν2(8) ΔΗΚ°=- 1219 kJ mol"1 (lb)
CH4(g)+202(g)→C02(g)+2H20(i) AHR°=-890 kJ mol"1 (lc)
[0034] The present invention discloses a system to capture higher energy from CH4 and NH3. As for SOFC, NH3 (Eq. 2a) releases four times more energy than N2O dissociation (Eq la). On the basis of one mole of CH4, 4 moles of NH3 as an additional fuel (Eq. 2b) generate 915 kJ mol" 1 more energy than that as an oxidant (Eq. lb), inferring that NH3 as an additional fuel is encouraging. Additionally, H2 generated in EDI releases an extra 285 kJ mol-1 (Eq. 2c).
NH3(g)+0.75O2→0.5N2(g)+1.5H2O(i) AHR°=-320 kJ mol"1 (2a)
CH4(g)+4NH3(g)+502(g)→C02(g)+2N2(g)+8H20(i) AHR°=-2125 kJ mol"1 (2b)
H2(g)+0.5O2(g)→Η20(ΐ) AHR°=-285 kJ mol"1 (2c) [0035] In one embodiment, the extraction of energy and contaminants removal can be simultaneously executed in the same system. In another embodiment, there is no sludge yields from the developed EDI-SOFC system. In a further embodiment, the EDI-SOFC system integrates with anaerobic treatment.
[0036] In one embodiment, the EDI-SOFC system can readily be implemented in all of existing anaerobic treatment wastewater facilities and landfill plants. In some embodiments, EDI are operated under the conditions of ambient temperature and pressure. In another embodiment, the equipment and materials for EDI and SOFC module are market available. In a further embodiment, the operations of this invention can be conducted by an automatic process control system.
[0037] In one embodiment, membrane-less capacitive deionization (CDI) replacing the present two-compartment EDI can be used to reduce energy consumption as this invention scaled up. In one embodiment, Pt-Ti is used as electrode materials. In another embodiment, cheaper pore electrode materials (e.g. graphite, carbon, and graphene) can be used. In some embodiments, online detection of mixed gas can be used to analyze the compositions. Based on the detected results, artificial adjustment of the gas composition can be conducted to guarantee the high performances of SOFC.
[0038] In one embodiment, the system of present invention can output 60% more electricity from the Hong Kong West New Territories (WENT) Landfill. In some embodiments, the applied voltage can be lower than 4.0 V, the internal electrode distance can be controlled within 7.5mm, and NH4+ concentration can be higher than 0.1 mol L 1. In another embodiment, the total mass of nitrogen indicates NH4+, NFb and N2 are main nitrogen species in the system.
[0039] In one embodiment, the deionization efficiency of EDI has to be increased while energy consumption rises with the increase in the number of membranes. For SOFC, energy output varies with the compositions of biogas and NH3-H2 mixed gas. In another embodiment, the EDI-SOFC system has to be adaptable for net energy recovery from the dilute waste(water). In a further embodiment, this invention can be applied to concentrated wastewaters. [0040] The present invention is a pioneering model that can extracts energy potential both in carbonaceous and nitrogenous pollutants. It is an approach to the double energy converting efficiency (from 35% to 50-60%) compared to the present technologies. The present invention also significantly reduced the sludge yield due to no biomass yield in the EDI-SOFC system, therefore it has high efficiency and small footprint.
[0041] The EDI-SOFC system integrates with anaerobic treatment of the present invention provide the following advantages:
(a) Positively net energy output can be achieved by this invention.
(b) Efficient pollution control with a small footprint can be obtained through this invention. (c) No sludge yield in this invention so that there is no need for sludge handling that is an issue for the present technologies
(d) NH3 stripping does not require extra alkaline addition.
(e) The effluent of EDI cathode recycles to anaerobic digestion and neutralizes H+, which can prevent the activity of methanogens from the inhibition of over acid so as to increase the production of CH4.
(f) Conservative 50% electricity conversion efficiency can be obtained by SOFC fed with a mixed gas of biogas and NH3-H2, which makes that SOFC has around 20% higher electricity conversion efficiency than 30% of gas fired turbine.
(g) The reformation of CH4 with H2O/CO2 and decomposition of NH3 to H2 and N2 can not only eliminate carbon deposition, but also increase the pressure of H2.
[0042] The system of the present invention is expected to be useful as: (a) electricity generation and NH4+ removal from domestic WWTPs; (b) treatment of landfill leachate with concentrated NH4+; and (c) NH4+ removal from wastewater of fertilizer plant.
[0043] In one embodiment, the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing microorganisms for digestion of the pollutants into products comprising one or more hydrocarbons and ammonium: (b) one or more devices for converting ammonium into ammonia gas and hydrogen gas; (c) a first electric cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second electric cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first electric cell to capture electrons for energy generation. Electricity can be stored in batteries or used to drive the outside loads.
[0044] In one embodiment, one or more microorganisms comprise anaerobic microorganisms. The digestion comprises anaerobic digestion. In one embodiment, one or more anaerobic microorganisms comprise secondary activated sludge with 3% VS (volatile solid).
[0045] In another embodiment, the pollutants are carbonaceous or nitrogenous pollutants or a combination thereof. In one embodiment, the carbonaceous pollutants has concentration ranging from 8 to 12 g L 1 COD, 9 to 11 g L 1 COD, 9.5 to 10.5 g L 1 COD, or 9.9-10.1 g L 1 COD. In one embodiment, the nitrogenous pollutants has concentration ranging from 0.4 to 0.6 mol L"1 NH4 +- N, 0.45 to 0.55 mol L"1 NH4 +-N, or 0.48 to 0.52 mol L"1 NH4 +-N.
[0046] In another embodiment, one or more hydrocarbons comprise methane, methanol and efhanol.
[0047] In one embodiment, one or more devices comprise electrodeionization cells. In some embodiments, one or more devices comprise one or more titanium bat coated mixed metal oxide iridium-ruthenium (MMO Ir-Ru), MMO Ir-Ru-Ti, La0.8Sro.2Mn03-5 (LSM), Lai-xSrxCo03 (LSC), Lao.6Sro.4Coo.2Feo.803-5 (LSCF), Smo.sSro sCoOs-e (SSC), PrBaCo205+5 (PBC), La0.7Sro.3Fe03 (LSF) cathodes. In one embodiment, one or more devices comprise electrolytes, supporting electrolyte, cation exchange membrane and one or more anodes. In one embodiment, one or more electrolytes comprises (NH4)2S04, SDC, LSGM, BZCY, Zr02, KOH, YSZ. In one embodiment, the anode comprises Ti coated Pt anodes. In one embodiment, the electrolyte is (NH4)2S04 and the supporting electrolyte is Na2S04.
[0048] In one embodiment, one or more devices comprise one or more current collectors. The cathode current collector is made of Pt wire and the anode current collector is made of a graphite rod or a Ni rod. In another embodiment, platinum and gold pastes can be painted onto the sides of the cathode and anode, which were then sintered to form current collectors.
[0049] In one embodiment, ammonium feed to the device has concentration 400, 600, 800, 1000, 2000, 4000, 6000 or 8000 mg L"1 NH4 +-N.
[0050] In one embodiment, one or more electric cells comprise solid oxide fuel cells and proton exchange membrane (PEM) fuel cell. In another embodiment, the first electric cell has an increased conversion efficiency in the presence of carbon dioxide. In one embodiment, the second electric ceil has an increased conversion efficiency in the presence of hydrogen gas. In some embodiments, one or more electric cells further comprise one or more NiO+(Zr02)o.92(Y203)o.o8 (YSZ, NiO:YSZ=6:4 by weight), Sr2MgMoO<5-5 (SMM), Sr2Mgi-5Mn5Mo06-5 (SMMO) anodes. In one embodiment, electric cell comprises yttria-stabilized zirconia (YSZ) electrolyte, Smo.2Ceo.8O1 9 (SDC) interlayer and Bao sSro.sCoo.sFeo^Cb-e (BSCF) cathode.
[0051] in one embodiment, the volume ratio of one or more hydrocarbons and carbon dioxide feed to the first electric cell is 20:80, 40:60, 45:55, 50:50, 55:45, 60:40, 65:35, 70:30, 75:25 or 80:20.
[0052] In one embodiment, the volume ratio of the ammonia gas and the hydrogen gas used in the second electric cell is 0:100, 10:90, 20:80, 30:70 or 60:40.
[0053] In one embodiment, the present invention discloses a system for generating energy from pollutants, comprising: (a) one or more chambers containing anaerobic microorganisms for anaerobic digestion of the pollutants into products comprising methane and ammonium; (b) one or more electrodeionization cells for co erting ammonium into ammonia gas and hydrogen gas; (c) a first solid oxide fuel cell for converting one or more hydrocarbons into carbon dioxide, H2O and electrons; (d) a second solid oxide fuel cell for converting ammonia gas and hydrogen gas into nitrogen gas, H2O, and energy; and (e) one or more current collectors in electrical connection with the first solid oxide fuel cell to capture electrons for energy generation. [0054] in one embodiment, the present invention discloses a process for generating energy from pollutants, comprising the steps of: (a) digesting the pollutants with microorganisms to form products comprising one or more hydrocarbon, and ammonium; (b) converting ammonium to ammonia gas and hydrogen gas; (c) feeding one or more hydrocarbon from step (a) to an anode of a first electric ceil to produce carbon dioxide, H2O and electrons; (d) feeding ammonia gas and hydrogen gas from step (b) to an anode of a second electric cell to produce nitrogen gas, H2O and energy; and (e) capturing the electrons from step (c) with one or more current collectors to generate energy.
[0055] in one embodiment, ammonium is converted to ammonia and hydrogen by one or more electrodeionization cells operated at an applied voltage ranging from 0.5-4.0 V.
[0056] In one embodiment, anode is fed at a flow rate ranging from 50- 150 ml min-1 , optionally at 1 atm and 273K (0 °C).
[0057] In one embodiment, first solid oxide fuel cell and said second solid oxide fuel cell are operated a t temperatures ranging from 550, 600, 700, or 750 °C.
[0058] In one embodiment, the total energy potential is 0.5, 5, 10, 20, 30, 50, 80, 100, 150 or 200 x 10s MW h year 1, depending on the industrial scale of landfill.
[0059] In one embodiment, the net energy captured is 0.5, 1 , 5, 10, 20, 50, 80, 90 or 100 xlO5 MWh year 1.
[0060] In one embodiment, the energy conversion efficiency is 50%, 60%, 70%, or 80%. In one embodiment, the net energy balance ratio is 0.4, 0.7, 0.9, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1 .75, 2, 2.15, 2.25 or 2.45.
in one embodiment, the present invention discloses a process for generating energy from pollutants, comprising the steps of: (a) anaerobic digesting the pollutants with anaerobic microorganisms to form products comprising methane and ammonium; (b) converting ammonium to ammonia gas and hydrogen gas with electrodeionization cells; (c) feeding methane from step (a) to an anode of a first solid oxide fuel cell to produce carbon dioxide, H2O and electrons; (d) feeding ammonia gas and hydrogen gas from step (b) to an anode of a second solid oxide fuel cell to produce nitrogen gas, H2O and energy; and (e) capturing the electrons from step (c) with one or more current collectors to generate energy.
[0061] The invention will be better understood by reference to the Experimental Details which follow, but those skilled in the art will readily appreciate that the specific experiments are provided only for illustrative purpose, and are not meant to limit the invention scope as described herein, which is defined by the claims following thereafter.
[0062] It is to be noted that the transitional term "comprising", which is synonymous with "including", "containing" or "characterized by", is inclusive or open-ended, and does not exclude additional, un-recited elements or method steps.
EXAMPLE 1
Electrodeionization (EDI)
(1) Experimental Setup
[0063] EDI: EDI's anode and cathode were made of two square Perspex frames with internal dimensions of 10 x 10 x 0.5 cm3 and 2 cm wall thickness, separated by a cation exchange membrane (IONSEP® AM-C, Hangzhou Iontech Environmental Technology CO., Ltd, China).
The materials of anode and cathode were Titanium coated Platinum with dimensions of 4 x 4 cm;
0.4 mm thickness (Shenzhen 3N Industrial Equipment CO., Ltd., China), and titanium bat coated mixed metal oxide iridium-ruthenium (MMO Ir-Ru) having the same dimensions, respectively. EDI cell was sealed by two pieces of silicon shim and locked by screws.
[0064] Synthetic wastewater in EDI's anode contained 0.25 mol L"1 (NH4)2S04 as electrolyte.
The same concentration of Na2S04 was the supporting electrolyte in EDI's cathode. All static batch experiments were carried out at room temperature (25 ± 2 °C). Each set was operated under
0.5, 1.0, 2.0, 3.0, and 4.0 V within 0.5, 1.0, 1.5 and 2.0 h per cycle, respectively. After obtaining the highest deionization efficiency, EDI was operated at 7.5, 15.0, 30.0 and 60.0 mm internal electrode distance within 0.5, 1.0, 1.5 and 2.0 h per cycle, respectively. The real-time current and voltage were recorded by Keithley 2700 (Tektronix, Inc., USA). The ammonia electrochemical oxidation was analyzed by an electrochemical working station (CorrWare®, Scribner Associates Inc., USA).
[0065] NH4+-N was measured through the Berthelot method; and NH3 was absorbed by 1 mol L"1 H2SO4 and then determined with the same method as NH4+-N. Total nitrogen (TN) was analyzed with 720 °C catalytic thermal decomposition/chemiluminescence methods of TOC-L analyzers (TOC-LCSH/CPH, Shimadzu). Due to water splitting caused by a certain applied voltage, O2 was produced so that the pH value gradually dropped in the anode while H2 was generated so that the corresponding pH value was up to 10 in the cathode. The composition of NH3-H2 mixed gas was detected by gas chromatography (Agilent 4890D; J&W Scientific, USA) equipped with a column, HP-MoleSieve (30 m x 0.53 mm x 50 m); He served as the carrier gas and injected at a rate of 6 mL min"1. The temperatures of the injection port, column, and thermal conductivity detector (TCD) were 200°C, 35°C, and 200 °C, respectively. The 200 microliters gas were injected by GC micro-syringe (Shanghai Anting Scientific, China). The composition of biogas was detected using the same method as H2 detection.
[0066] Fuel cell: Single cells with an anode-supported, thin-film dual-layer electrolyte configuration were prepared via a tape casting process, spray deposition and subsequent high- temperature sintering. The fuel cells tested in this study consisted of NiO+(Zr02)o.92(Y203)o.o8 (yttria-stabilized zirconia (YSZ), NiO:YSZ=6:4 by weight) anode, YSZ electrolyte, Smo.2Ceo.8O1 9 (SDC) interlayer and Bao sSro sCoo.gFeo^Os-e (BSCF) cathode. BSCF and SDC powder were synthesized using a combined EDTA-citrate complexing sol-gel process. NiO and YSZ are commercial products obtained from suitable suppliers (Chengdu Shudu Nano-Science Co., Ltd. and Tosoh, respectively). The details for preparing anode substrates NiO+YSZ through the tape casting process are available in the literature. The YSZISDC double electrolyte layers were prepared by a wet powder spraying technique. The YSZ suspension was firstly sprayed onto the anode substrate using a spraying gun (HD-130 A) followed by calcination at 1400 °C for 5 h, with the subsequent repeated procedure for the SDC suspension (buffering layer) deposited onto the dense YSZ surface. The resulting three-layered pellets were then calcined at 1350 °C for 5 h in air. Finally, BSCF slurry was sprayed onto the central surface of the SDC interlay er and fired at 1000 °C for 2 h in air to function as the cathode layer. The current-voltage curves of the coin- shaped fuel cells operated at 550-750 °C were obtained using a Keithley 2420 source meter based on a four-probe configuration. During the test, H2, NH3-H2 or CH4-CO2 gas mixtures were fed into the anode chamber at a flow rate of 100 ml min 1 [STP] while ambient air was served as the oxidant gas in the cathode chamber. (STP refers to Standard Temperature and Pressure at 1 atm and 273K (0 °C)).
[0067] Chemical Analysis: NH4+-N was measured through the Berthelot method while NH3 was absorbed by 1 mol L"1 H2SO4 and then determined with the same method. Total nitrogen (TN) was analyzed with 720 °C catalytic thermal decomposition/chemiluminescence methods of TOC- L analyzers (TOC-LCSH/CPH, Shimadzu). H2 were determined by a gas chromatography (Agilent 4890D; J&W Scientific, USA) equipped with a column, HP-MoleSieve (30 m x 0.53 mm x 50 m); He served as the carrier gas and injected at a rate of 6 mL min 1. The temperatures of the injection port, column, and TCD were 200°C, 35 °C, and 200 °C, respectively. The 200 microlitres was injected by microsyringe (Shanghai Anting Scientific, China).
(2) Deionization and current efficiencies
[0068] The deionization efficiency (Ep) was expressed:
Ep = ' 0 ' Xl00 (Eq. 3) where Ci is the concentration of i and the superscripts 0 and t are the time of the beginning and end of the trial, respectively.74
[0069] Current efficiency (Ec)75 is defined as:
E c = F x (V0 x C0 - V f x C f ) / n x I x A t (Eq. 4) where F refers to the Faraday constant; V0 and y are the initial and final volumes of diluted solution, respectively; CQ and c f w& the initial and final concentration of the electrolyte. „ is the number of membrane pairs, and / is the current during the time interval At .
(3) Ion migration
[0070] The drift velocity is the flow velocity of a particle defined as76:
Figure imgf000019_0001
pefl
where « is the drift velocity of the electrons, in m s 1; m is the molecular mass of the solution, in kg; Α φ is the voltage applied to the conductor, in V; p is the density (mass per unit volume) of the conductor, in kg m~3; e is the elementary charge, in C; is the number of free electrons per ion; I is the length of the conductor, in m; σ is the electric conductivity of the medium at the temperature considered, in S m 1. Since other parameters were constants in this test, the drift velocity was only associated to the ratio of Δ φ ap Π- which stands for the strength of the electric field4. Thus, the drift velocity linearly increases with applied voltage increasing but reciprocally decreases as L expanding. Fig. 5A and 5B shows the relationships between applied voltage, internal electrode distance, and drift velocity. The drift velocity can be enhanced through increasing applied voltage and narrowing internal electrode distance.
(4) Mass balance analysis of total nitrogen
[0071] Fig. 6A and Fig. 6B are the SEM images of cation exchange membrane (CEM) before and after EDI cell operation. Table 1 is the element contents of CEM before and after EDI cell operation. The images illustrate that the properties of CEM are not significantly changed during the operations. The element analysis demonstrates that the contents of Na and S increased from 1.17 and 8.84 before to 1.38 and 10.43 after. The increase in elemental Na and S were transformed from Na+ and SO42" in the solution.
Table 1 Elemental analysis of CEM by SEM before and after EDI cell operation
Figure imgf000019_0002
Na 1.17 1.38
S 8.84 10.43
Totals 100.00 100
*The content of element in CEM
(5) Ammonium reduction mechanism
[0072] As reported by Simons et al., the formation of N2 is a two-step process, given as Eq. 6a and 6b. N2 production is restricted by the concentration of NH3(aq)78 in this process. At the cathode, however, the concentration of NH3(aq) depends on its equilibrium determined by OH" (Eq. 6c).
NH4 + e - <-> NH3 + 0.5H2 (6a)
NH3 <-> 0.5N2 + 1.5H2 (6b)
NH + OH NH3 · H20 <-> NH3 + H20 (6c)
[0073] Initially, the electrolytes were neutral, and the cathode NH4 + concentration was quite low. So N2 did not produce. With Η2Ο splitting, the NH4 + and increasingly concentrated OH" promoted the equilibrium reaction (Eq. 6c) proceeding NH3 production. As NH3(aq) existing might surround the electrode reaching a certain concentration, the reduction of NH3 to N2 and ¾ occurred.
Discussion
[0074] The EDI performances (The experimental setup and Deionization and current efficiencies) were investigated through adjustments of applied voltage (0.5 to 4.0 V) and the internal electrode distance (7.5 to 60 mm). Results of deionization efficiencies and deionization kinetics are shown in Fig. IB, 1C, and ID. The deionization efficiency linearly increased with applied voltage enhanced and reached the highest value of 75% at 4.0 V (Fig. IB). At this applied voltage, the efficiency reciprocally declined from 80% at 7.5 mm to 30% at 60 mm along with the increase of the internal electrode distance (Fig. 1C). This trend of NH4 + deionization efficiency signifies that the internal electrode length is much more substantial than the applied voltage as can be verified by Stock's model 40· 41. For the effects of ions, the drift velocity has a positive correlation with applied voltage but a negative relationship with the electrode distance. More details are available in the Ion migration study (Eq. 4 and Fig. 5A and Fig. 5B). The deionization rate climbed to 80 mmol L"1 d"1 within 0.5 h but dropped to 20 mmol L"1 d"1 at 2.0 h, indicating that the deionization efficiency does not increase anymore along with the extending of operating time (Fig. ID). This appearance is likely related to Donnan equilibrium that ion migration is stopped along with concentration gradient narrowed42, 43.
[0075] Of peculiar interest is to exploit whether NH4 + occurs electrochemical reactions as voltage rising. If NH4 + oxidation occurs at the anode, NH3 recovery would be reduced at the cathode, which means less feed amount to SOFC. Thus, the mass balance of nitrogen considering NH4 +, NH3, nitrite (ΝΟ2")» nitrate (ΝΟ3")» and N2 was investigated. As a result, only NH4 +, NH3, and N2 are detected, but the other species were all below detection levels (10.0 mol L 1) (Fig. 2A, Fig. 6 A and Fig, 6B and Table 1). The formation of N2 had our attention and was wondered whether it was related to NH3 oxidation, and ammonium reduction mechanism was investigated. Accordingly, the cycle voltammetry (CV) was performed at a scanning rate of 0.5-10 mV s"1 using Ag/AgCl as the reference electrode within 0 to 1.5 V and the curves obtained were displayed in Fig. 2B. There were not any oxidation peaks but a reduction peak at 0.3 V, exhibiting a possibly electrochemical reduction of NFU"1".
EXAMPLE 2
Solid Oxide Fuel Cells (SOFC)
Experimental Setup
[0076] Single cells with an anode-supported, thin-film dual-layer electrolyte configuration were prepared via a tape casting process, spray deposition and subsequent high-temperature sintering. The fuel cells tested in this study consisted of NiO+(Zr02)o.92(Y203)o.o8 (Yttria- stabilized zirconia(YSZ), NiO: YSZ=6:4 by weight) anode, YSZ electrolyte, Smo.2Ceo.8O1 9 (SDC) interlayer and Bao sSro sCoo sFeo^Os e (BSCF) cathode. BSCF and SDC powder were synthesized using a combined EDTA-citrate complexing sol-gel process. NiO and YSZ were commercial products obtained from suitable suppliers (Chengdu Shudu Nano-Science Co., Ltd. and Tosoh, respectively). The details for preparing anode substrates NiO+YSZ through the tape casting process were available in the literature22. The YSZISDC double electrolyte layers were prepared by a wet powder spraying technique. The YSZ suspension was firstly sprayed onto the anode substrate using a spraying gun (HD-130 A) followed by calcination at 1400 °C for five hours, with the subsequently repeated procedure for the SDC suspension (buffering layer) deposited onto the dense YSZ surface. The resulting three-layered pellets were then calcined at 1350 °C for five hours in the air. Finally, BSCF slurry was sprayed onto the central surface of the SDC interlayer and fired at 1000 °C for two hours in air to function as the cathode layer.
[0077] CH4 fuel can be reformed by H2O or CO2 to produce H2 and CO, which are subsequently oxidized by oxygen ions (02~) to produce CO2, H2O and electrons (e ) at the anode. The released electrons are collected by the current collector, flow through the external circuit to produce useful electrical power, and then reach the cathode to react with O2 molecules to produce O2". Subsequently, oxygen ions are transported from the cathode to the anode through the dense electrolyte to complete the cycle. In this invention, H2, NH3-H2 or CH4-C02 gas mixtures are fed into the anode chamber at a flow rate of 100 ml min"1 [STP] while ambient air is served as the oxidant gas in the cathode chamber. The CH4 reforming by H2O or CO2 produces gaseous intermediates such as CO and H2 instead of C and solves the issue of carbon deposition as feeding with pure CH4 12. When NH3-H2 is used as the fuel of SOFC, the processes include NH3 thermal decomposition for N2 and H2 generation, followed by H2 oxidation for power generation13. Current-voltage curves of the coin-shaped fuel cells operated at 550-750 °C are obtained using a Keithley 2420 source meter based on a four-probe configuration.
Ammonia decomposition and methane reformation
[0078] The mechanism of ammonia decomposition includes three-step reaction: 1) ammonia adsorption onto catalyst sites, 2) N-H bond cleavage, 3) N atoms recombinative desorption, illustrated in Eqs. 7a to 7c79 82.
NH3 + X* → NH3*+X (7a)
NH3* + X → NH2* + H*+X (7b)
2N* → N2 + 2* (7c)
where * is an active site and X is one of species adsorbed onto an active site. However, Bradford and Vitvitskii found that the released hydrogen inhibited the decomposition reaction with diluted NH3. Later studies observed that hydrogen inhibition was eliminated as ammonia concentration increase83, 84. The latest research confirmed that the recombinative desorption of nitrogen atoms determined the reaction rate with higher NH3 pressure85, 86. Collectively, suitable NH3 pressure can acquire ideal NH3 decomposition.
[0079] Many references reported that CH4 reforming process consisting of many elementary paths was far more complicated than expected87 90. However, the reforming process can be approximated with the following simplified steps with sufficient accuracy91: 1) CH4 dissociation to C* and H2 (Eq. 8a); 2) CO2 dissociation to form CO and O* (Eq. 8b); 3) carbon oxidation to CO (Eq. 8c).
CH4 +*→ C* + 2H2 (8a)
CO2 +* → CO + O* (8b)
C* + 0* → CO (8c)
Discussion
[0080] Considering the energy output, the performances of SOFC were studied with 100% H2 at 550-750 °C operating temperatures (Experimental set up in Example 1). SOFC's polarization curves show that an open circuit voltage value (OCV) of 1.134 V was obtained at 750 °C presented in Fig. 3 A. This operation approached closest to the Nernst potential of 1.23 V, indicating the dense electrolyte and the gas-tight sealing44. Fixed all of the undermentioned tests at 750 °C and altered H2 with 20 to 60% by volume (v/v) of NH3 in NH3-H2 stream, SOFC achieved OCV of 1.056-1.085 V that was slightly lower than that obtained from pure ¾. This phenomenon caused by lower ¾ partial pressure in NH3-H2 is consistent with the theoretical simulation by Meng et al.45. Moreover, the occurrence of incomplete decomposition of NH3 (Eq. 7a) along with increasingly concentrated NH3 in H2 resulted in insufficient H2 supply. Thus, the peak power density declined from 1194 mW cm 2 at 20% NH3 to 1018 mW cm 2 at 60% NH3 (Fig. 3B). NOx was not detected in the off-gas of the anode as could be projected by the mentioned studies46, 41. This observation can be explained by the mechanism of ammonia decomposition.
[0081] Fed with 20-80% (v/v) CH4 in CH4-C02, the OCVs of 0.991, 1.171, 1.177, and 1.167 V were attained respectively (Fig. 3C). An OCV of 1.177 V and a peak power density of 1178 mW cm"2 were obtained at 60% of CiU in CO2. Carbon deposition was not observed with the fuel of CFL4-CO2 mixture in the stability test, implying that CiU reforming by CO2 is efficient48 50. Using biogas as the fuel, SOFC obtained over 50% energy conversion efficiency and even close to 80% for CHP application51, 52. The high-efficiency SOFC validates the feasibility of power generation from biogas along with ammonia nitrogen extracted from digestate/leachate.
EXAMPLE 3
EDI-SOFC system
(1) Net energy balance ratio
[0082] Net energy balance ratio (RNEB) is the ratio of the energy input to output as expressed by Eq. 9 to evaluate the fuel cells' efficiency.
R = (Eq. 9)
W where Worn is the enthalpy of CH4, NH3 and H2, respectively; r is the electricity conversion efficiency of SOFC, Win is the energy consumption.
Win is calculated as follows:
Wm =∑(ΔΗ0 =∑(Ι * φαρ X dt) (Eq. 10)
W in = Q x φ (Eq. 11) Q = l x t = j i x dt (Eq. 12)
W0M = m j AH (Eq. 13) where φ is the applied voltage, Q is electric quantity, nij is the mass of fuel species, and AH is the enthalpies.
(2) Current efficiency and fuel production
[0083] As applied voltage adopted, NH4 + migration occurs with N¾ and ¾ generation. Fig. 7A and Fig. 7B show energy utilization and gas production, respectively. NH4 + deionization's current efficiency almost linearly dropped from 95% at 1.0V to 10% at 4.0V while ¾ production's current efficiency climbed from 0% at 1.0V to 26% at 4.0V. The distributions of energy of EDI in table 2 show that energy loss takes up about 64% of total energy input including 40% ohmic loss caused by ion exchange membrane, electrolyte and electrodes, and 24% loss via water splitting. With this context, the ratio of NH3/H2 and total volume increase from 0 in the beginning to 0.38 and 80 mL at 2.0 h, respectively.
Table 2 Energy distribution of EDI at 1.0 to 4.0V
Figure imgf000025_0001
(3) Biogas and ammonia resources
[0084] Table 3 gives details of West New Territories (WENT) Landfill in Nim Wan, Tuen Mun, Hong Kong mainly disposing of municipal solid waste. This landfill area is 110 ha and has been operating since 199392.
Table 3 Details of the Hong Kong West New Territories (WENT) Landfill*
Figure imgf000026_0001
(4) Techno-economic analysis
[0085] Table 4 compares the net enegy balances of the AS-CHP and EDI-SOFC sytems interagted in the West New Territories (WENT) Landfill in Hong Kong. Calculations are based on AHR° values of Eqs. la, lb, and 2a to 2c with 30% and 50% of electricity coversion efficiencies by CHP and SOFC, respectively.
Table 4 Comparisons of net enegy balances of the AS-CHP and EDI-SOFC sytems interagted in the Hong Kong West New Territories (WENT) Landfill (Unit in 10s MW h year 1)
Figure imgf000026_0002
Discussion
[0086] The implementation potential of the EDI-SOFC system was estimated by the net energy balance ratio (RNEB) (Eqs. 5 and 9-12) as an index of energy input to output. The energy requirement of this system lies in EDI's current efficiency (Current efficiency and fuel production, Eq. 13, and Table 2), which dropped from 95% at 1.0 V to about 10% at 4.0 V, indicating that energy loss caused by cell resistance and water splitting approaches 90% of total energy input. Even with such a high energy loss (a specific energy consumption of 2.32 kWh kg_1-NH3, EDI had 55.9% to 80.5% less energy demand compared to the conventional nitrification- denitrification53, and AS54. On the consensus, RNEB varies with the increase in NH4+-N content in synthetic wastewater as summarized in Table 5. RNEB was below one as influent NH4+-N lower than 0.1 mol L"1 while it rose to 1 and even close to 2.3 as influent NH4+-N increasing to 0.5 mol L"1, implying that when feeding with concentrated NH4+-N waste streams the EDI-SOFC system turns to a complementary alternative to integrating anaerobic treatment.
Table 5 Energy benefits from different concentrations of ammonium wastewater through the EDI- SOFC system
Figure imgf000027_0001
[0087] When biogas from anaerobic treatment is taken into consideration as a fuel, ED-SOFC's benefits would be more attractive. Table 6 summarizes the performances of the EDI-SOFC system in comparison with the conventional nitrification-denitrification, partial nitrification-Anammox, and CANDO. These calculations indicate that the EDI-SOFC system increased by 11-75% in energy production and 2-6 times in RNEB but reduced by 15-50% in sludge yield, respectively. Additionally, to obtain an overall assessment of the integration of anaerobic treatment and the EDI-SOFC system, the NEB is made for the Hong Kong West New Territories (WENT) Landfill. The plant's capacity, biogas yield, and raw leachate properties are summarized in Table 3, and its techno-economic evaluation is shown in Fig. 4 and Table 4. The effective energies captured by the existing system (AS-CHP) and the EDI-SOFC of the present invention are 3.46x10s and 4.02x10s MWh year1, respectively, while the energy inputs required for either N¾ stripping or recovery in the respective systems were 3.29x10s and 1.0x10s MWh year 1. Consequently, RNEB values for the respective systems were 1.11 and 1.75, implying that the EDI-SOFC system could output about 60% more electricity. Given the fact that the energy uncaptured in the EDI-SOFC system was 4.04 MWh year 1, prompting that this uncaptured energy sink leaves a great potential for further studies.
Table 6 Comparisons of ammonium removal/recovery processes integrated with anaerobic treatment per removal of 1 mole of NH4 + with companying of 3.47 mole of BODL (a BODL/N ratio of 7.9) in a typical of U.S. medium strength wastewater 56, 57.
Figure imgf000028_0001
[0088] As mentioned above, the continuing system demonstrates the net energy balance ratio
As NH4 +-N concentration rise to 0.1 mol L 1, energy recovery balances of EDI is over 1.0. Furthermore, the ratio of CH4 to CO2 (6:4 in v/v) approaches peak power density of 1,000 mW cm"2 at 750 °C. In addition, 20-30% (v/v) of NH3 in ¾ does not significantly affect the peak power density of SOFC.
[0089] An unprecedented EDI-SOFC integrated system is established for energy capture from carbonaceous (10.0 g L"1 COD) and nitrogenous pollutants (0.5 mol L"1 concentrated NH4 +-N) in waste (waters). The energy producing system of the present invention obtains 57% more net energy output over the conventional system. Particular interests are the NH4 +-N reduction rather than oxidation and CH4 reformation with CO2 avoiding carbon deposition, along with appropmiate doubling the energy conversion efficiency.
[0090] In summary, the present invention developed a facile and sustainable process of EDI- SOFC capable of integrating anaerobic treatment processes for extracting more energy from waste(water) streams. The result was the successful demonstration of upgrading anaerobic processes from the extraction of both carbonaceous and nitrogenous pollutants energy potentials and upgrade of energy converting efficiencies. This study paves a creative way in practice to achieve greater waste (water) management sustainability.
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Claims

What is claimed is:
1. A system for generating energy from pollutants, comprising:
(a) one or more chambers containing microorganisms for digestion of said pollutants into products comprising one or more hydrocarbons and ammonium;
(b) one or more devices for converting said ammonium into ammonia gas and hydrogen gas;
(c) a first electric cell for converting said one or more hydrocarbons into carbon dioxide, H2O and electrons;
(d) a second electric cell for converting said ammonia gas and said hydrogen gas into nitrogen gas, H2O, and energy; and
(e) one or more current collectors in electrical connection with said first electric cell to capture said electrons for energy generation.
2. The system of claim 1, wherein said one or more microorganisms comprise anaerobic microorganisms.
3. The system of claim 1, wherein said pollutants are carbonaceous or nitrogenous pollutants or a combination thereof.
4. The system of claim 1 , wherein said one or more hydrocarbons are selected from the group consisting of methane, methanol and ethanoi.
5. The system of claim i , wherein said one or more devices comprise electrodeionization cells.
6. The system of claim 1, wherein said one or more electric cells comprise solid oxide fuel ceils and proton exchange membrane (PEM) fuel cell.
7. The system of claim 1 , wherein said first electric ceil has an increased conversion efficiency in the presence of carbon dioxide.
8. The system of claim 1, wherein said second electric cell has an increased conversion efficiency in the presence of hydrogen gas.
9. The system of any one of claims 1 -7, wherein said carbonaceous pollutants has concentration ranging from 8 to 12 g L"1 COD.
10. The system of any one of claims 1 -8, wherein said nitrogenous pollutants has concentration ranging from 0.4 to 0.6 mol L 1 NH4+-N .
11. The system of any one of claims 1 -8, wherein said one or more devices comprise one or more titanium bat coated mixed metal oxide iridium-ruthenium (MMO Ir-Ru), Lao.8Sro.2Mn03-5 (LSM), Lai-xSrxCo03 (LSC), Lao.eSnwCoo^Feo.sOs-e (LSCF), Smo.5Sro.5Co03-5 (SSC), PrBaCo205+5 (PBC), LaavSrojFeOs (LSF) cathodes.
12. The system of any one of claims 1 -8, wherein said one or more electric cells comprise one or more NiO+(Zr02)o.92(Y203)o.o8 (YSZ, NiO:YSZ=6:4 by weight), SrjMgMoQe-δ (SMM), Sr2Mgi-5Mn5Mo06-5 (SMMO) anodes.
13. The system of any one of claims 1 -8, wherein the volume ratio of said one or more hydrocarbons and said carbon dioxide feed to said first electric cell ranges from 40:60 to 80:20.
14. The system of any one of claims 1 -8, wherein the volume ratio of said ammonia gas and said hydrogen gas used in said second electric cell ranges from 100:0 to 40:60.
15. A process for generating energy from pollutants, comprising the steps of:
(a) digesting said pollutants with microorganisms to form products comprising one or more hydrocarbon, and ammonium;
(b) co verting said ammonium to ammonia gas and hydrogen gas;
(c) feeding said one or more hydrocarbon from step (a) to an anode of a first electric cell to produce carbon dioxide, H2O and electrons;
(d) feeding said ammonia gas and said hydrogen gas from step (b) to an anode of a second electric cell to produce nitrogen gas, H2O and energy; and
(e) capturing the electrons from step (c) with one or more current collectors to generate energy.
16. The process of claim 15, wherein the total energy potential ranges from 0.5 x 105 MW h year1 to 200 x 10s MW h year 1.
17. The process of claim 1.5, wherein the net energy captured ranges from 0.5 xlO5 MWh year 1 to 100 xlO5 MWh year1.
18. The process of claim 15, wherein the energy conversion efficiency ranges from 50% to 80%.
19. The process of claim 15, wherein the net energy balance ratio ranges from 0.4 to 2.45.
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