WO2017217942A1 - Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton - Google Patents

Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton Download PDF

Info

Publication number
WO2017217942A1
WO2017217942A1 PCT/TR2016/000080 TR2016000080W WO2017217942A1 WO 2017217942 A1 WO2017217942 A1 WO 2017217942A1 TR 2016000080 W TR2016000080 W TR 2016000080W WO 2017217942 A1 WO2017217942 A1 WO 2017217942A1
Authority
WO
WIPO (PCT)
Prior art keywords
distributing
shaft
cotton
distributing mechanism
suction pipe
Prior art date
Application number
PCT/TR2016/000080
Other languages
English (en)
Inventor
Engin KALE
İsmail Faruk KUYUMCU
Original Assignee
Yi̇ği̇tler Teksti̇l Sanayi Ve Ticaret A.Ş.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yi̇ği̇tler Teksti̇l Sanayi Ve Ticaret A.Ş. filed Critical Yi̇ği̇tler Teksti̇l Sanayi Ve Ticaret A.Ş.
Priority to PCT/TR2016/000080 priority Critical patent/WO2017217942A1/fr
Publication of WO2017217942A1 publication Critical patent/WO2017217942A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34—Details
    • B65G53/40—Feeding or discharging devices
    • B65G53/42—Nozzles

Definitions

  • This invention relates to a distributing mechanism in cotton feeding units that are designed for conveying the cotton piles (bale, pressed or hardened etc.), which are in the form of raw or processed cotton, from one location to another, wherein the cotton pile to be elevated (or sucked) through the cotton suction pipe is distributed (or loosened) at the inlet of the suction pipe, thereby performing the suction process in an efficient and quick manner.
  • Various and different kinds of mechanisms are utilized in cotton processing, harvesting and ginning facilities for conveying the cotton in bulk (bale, pressed, hardened etc.) from one location (warehouse, harvesting area etc.) to another (processing and manufacturing site etc.). In addition to the conveying process, such mechanisms can also separate foreign substances from the raw cotton.
  • the patent document with publication No. WO2015072935 and titled "Cotton Feeding Unit” relates to conveying the cotton and separating it from foreign substances.
  • the mechanism specified in the said patent document utilizes the suction pipe for taking (lifting) cotton from the pile.
  • the suction pipe draws the cotton parts from the pile by lifting them through air suction flow.
  • the cotton piles stored and stocked in warehouses, harvested land and similar sites may be pressed and hardened due to various factors such as humidity, long-waiting periods, weight and density of cotton pile. In that case, it may be difficult to lift the cotton parts from the hardened cotton pile via the suction pipe only. Taking the cotton parts out of hardened cotton piles requires to increase suction rate to very high levels.
  • the increase of suction rate is not even sufficient for some conditions. Moreover, if the increase of the suction rate is to high it decreases the efficiency of the cotton conveying mechanism and also shortens the life-span of mechanism. The increase of the air suction rate by maximizing the power also increases the consumption rates that result in the decrease in efficiency and productivity. Also, running the machine with maximum power constantly can cause wear and tear of the components of the mechanism and so shorten its life-span.
  • the cotton pile cannot be distributed properly during the upwards movement of the pneumatic arms. In that case, it is required to apply a suction rate above a certain level so as to draw chunks, separated from the cotton pile, by means of the suction pipe.
  • a suction rate above a certain level so as to draw chunks, separated from the cotton pile, by means of the suction pipe.
  • the said patent document discloses the "prongs" on a horizontal shaft mounted at the inner part of the inlet of the suction pipe. The horizontal shaft with the prongs is rotated by a hydraulic motor. It enables the rotating prongs to disperse the cotton at the inlet area of the suction pipe.
  • the position of the prongs that are specially positioned at the inner side of the inlet of the suction pipe and at the center line may bring about some disadvantages.
  • Positioning of the prongs at the inner side of the inlet of the suction pipe limits the dimension of the prongs. In this case, the prongs may not able to produce sufficient power to disperse the hardened cotton piles.
  • Positioning of the prongs at the inner side of the inlet of the suction pipe requires the suction pipe to be inserted into the cotton pile during the conveyance of cotton. This may result in drawing the cotton parts, which are not fully separated, into the suction pipe.
  • Positioning of the prongs on a single line limits the area of influence on the cotton pile.
  • the invention which relates to a distributing mechanism enabling the cotton pile to be lifted (or sucked) through the cotton suction pipe and to be dispersed (or loosened) at the inlet of the suction pipe thereby performing the suction process in an efficient and quick manner in cotton feeding units designed for conveying the cotton piles (bale, pressed or hardened etc.) that are in the form of raw or processed cotton from one location to another, overcomes the technical difficulties mentioned above.
  • the distributing mechanism for the suction pipes of cotton feeding units are generally designed to be effective on a wide area on the hardened cotton piles, distributing the cotton piles in an efficient and quick manner and collecting (directing) the distributed cotton parts towards the inlet of the suction pipe.
  • the distributing mechanism comprises of at least one motor, a transmission shaft driven by the said motor, a belt or chain that connects the motor shaft with transmission shaft, a distributing shaft positioned at a certain distance to transmission shaft and equipped with distributing edges for dispersing the hardened cotton pile, shaft wheels and gears mounted on at least one edge of the distributing shaft and transmission shaft, an extension belt or chain positioned between the said shaft wheels or gears and transferring the rotary motion of transmission shaft to distributing shaft.
  • the rotary motion of the motor shaft generated by the motor is transferred to the transmission shaft via a belt or chain.
  • the motor and transmission shaft are positioned on the upper part of the suction inlet.
  • the distributing shaft which is equipped with distributing edges, is positioned on the lower part of the suction inlet.
  • the rotary motion of the transmission shaft is transferred to the distributing shaft via extension belts and chains.
  • Extension belts are positioned between the shaft wheels and gears mounted at the edge parts of the transmission shaft and distributing shaft.
  • the motion that is transferred from the transmission shaft via extension belts also provides the rotation of the distributing shaft. Therefore, the distributing edges mounted perpendicularly to the axis of rotation distributes the cotton pile.
  • the distributing shaft rotates from the outside to the inside (towards the inlet or suction pipe). Therefore, the distributed cotton parts are directed towards the inlet of the suction pipe.
  • the aforementioned mechanism is combined with bearing and supporting elements:
  • the said distributing mechanism is mounted on the lateral surface of the suction pipe.
  • the distributing mechanism is mounted on the suction pipe via an erection platform.
  • the erection platform is positioned at the transmission shaft side of the distributing mechanism.
  • the erection platform enables the distributing mechanism to be positioned properly on the inlet of the suction pipe.
  • the taper suction inlet mounted at the end of the cylindrical suction pipe is a bit wider than the suction pipe.
  • it is suitable for mounting the distributing mechanism on the suction pipe with an erection platform in order for the distributing shaft to extend the underside of the suction inlet.
  • the distributing mechanism is mounted on the erection platform by means of hinged plates.
  • One of the hinged plates (fixed plate) is mounted rigidly on the erection platform.
  • the fixed and moving plate are mounted on each other with free-running hinges. Therefore, the distributing mechanism can perform an outward opening movement from the suction pipe at the axis of the free-running hinges. Thanks to the free-running hinges, the distributing mechanism can be positioned according to the shape and density of the cotton pile located below the mechanism. This system enables the distribution of the cotton parts and the direction of the distributed parts towards the suction inlet in an efficient and quick manner. For example, when the suction pipe encounters a crest of hardened cotton pile, the distributing mechanisms contacts the sidewalls of the said crest.
  • the distributing mechanism performs an opening movement towards the sidewalls of the crest thanks to the free-running hinges.
  • the said crest of the cotton pile can be dispersed from the sidewalls by means of the rotation of the distributing edges.
  • the distributing shaft and then the distributing edges rotate towards the suction inlet.
  • the distributing mechanism moves towards the suction pipe due to the effect of the rotary motion. Therefore, it may be possible to disperse and distribute cotton piles from the outside to the inside and direct them towards the suction pipe.
  • extension boxes between the said transmission shaft and the distributing shaft.
  • the extension belts that transfer motion from the transmission shaft to the distributing shaft are mounted on the said extension boxes.
  • the said extension boxes engage with the edge parts (equipped with shaft wheels) of the transmission shaft and the distributing shaft.
  • the areas where the edges of the transmission shaft and the distributing shaft are located on the extension boxes are equipped with bearings. They enable the rotation of the transmission shaft and the distributing shaft smoothly and without any obstruction.
  • the transmission shaft, distributing shaft and extension boxes form a four-sided frame within the distributing mechanism having two extension boxes.
  • the extension boxes are mounted on the said moving plate. Therefore, it enables the distributing shaft and distributing mechanism, which drives the distributing shaft, to perform the opening and closing movement also, the motor that drives the mechanism is fixed into the structure with a motor plate positioned on the said moving plate.
  • Bearing elements can be comprised of; - Extension boxes, the moving plate onto which the extension boxes are mounted, the fixed plate to which the moving plates are mounted with hinges and the erection platform onto which the fixed plate is mounted; or
  • Extension boxes the erection platform onto which the extension boxes are mounted with hinges
  • Figure 1 shows the general view of the suction pipe mounted onto two distributing mechanisms.
  • Figure 2 shows the detailed view of the distributing mechanism mounted on the suction pipe.
  • Figure 3 shows the detailed view of the distributing mechanism mounted on the suction pipe.
  • Figure 4 shows the general view of the distributing mechanisms that are extended at the axis of the hinge.
  • Figure 5 shows the general view of the distributing mechanisms that are extended at the axis of the hinge.
  • Figure 6 shows the operation of the distributing mechanisms on the cotton piles.
  • Figure 7 shows the operation of the distributing mechanisms extended at the axis of the hinge.
  • Figure 8 shows the individual views of the suction pipe, erection platform, hinged plates and distributing mechanism.
  • Figure 9 is the detailed view of the distributing mechanism.
  • Figure 10 is the detailed view of the distributing mechanism.
  • the invention which relates to a distributing mechanism (20) enabling the cotton pile (1) to be lifted (or sucked) through the cotton suction pipe (10) and to be dispersed (or loosened) at the inlet (11) of the suction pipe thereby performing the suction process in an efficient and quick manner in cotton feeding units designed for conveying the cotton piles (hardened) that are in the form of raw or processed cotton from one location to another, consists of the motor (21) that drives the distributing mechanism (20); the belt (23) that transfers the rotary motion of the motor shaft (22) to the transmission shaft (24); the extension belt (26) that transfers the rotary motion of the transmission shaft (24) to the distributing mechanism (27); the distributing edges (28) positioned on the distributing shaft (27) and enabling the distribution of cotton piles (1) that have hardened due to the rotation of distributing shaft (27); the brackets (29) that give resistance to the distributing edges (28) during the distribution of the hardened cotton pile (1); the erection platform (210) that enables the distributing mechanism (20) to be mounted onto
  • the motor (21) that is mounted on the upper part of the suction inlet (11) and the distributing shaft (27) positioned at a certain distance from the transmission shaft (24) and at the end or on the lower part of the suction inlet (11),
  • the bearing part of the distributing mechanism (20) consists of; - The erection platform (210), that connects the distributing mechanism (20) to the suction pipe (10),
  • the motor plate (240) that is mounted onto the moving plate (222) and that enables the motor (21) to be fixed to the distributing mechanism (20),
  • the distributing mechanism (20) can be applied to all kinds of suction pipes (10) and suction inlets (11) in cotton feeding units designed for conveying raw or processed cotton from one location to another.
  • At least one distributing mechanism (20) is mounted on the suction pipe (10) by means of the erection platform (210).
  • the erection platform (210) is fixed to the outer surface of the suction pipe (10) by using the present techniques.
  • the distributing mechanism (20) is fixed to the erection platform (210) by using the present techniques.
  • the motor (21) and the transmission shaft (24) are positioned on the upper part of the suction inlet (11) and the distributing shaft (27) is positioned on the lower part of the suction inlet (11).
  • the motor (21) drives the distributing mechanism (20) as necessary.
  • the said movement (rotary motion) is transferred to the distributing shaft (27) via the belt (23), transmission shaft (24) and extension belt (26). Thanks to the distributing edges (28) located on the distributing shaft (27), the cotton pile (1) is distributed and then the distributed cotton parts (2) are directed towards the suction inlet (11).
  • the rotary motion of the transmission shaft (24) is transferred to the distributing shaft (27), which is positioned on the lower part of the suction inlet (11), through the extension belt (26).
  • the extension belt (26) is tightened between the shaft wheels (25) mounted on the transmission shaft (24) and the distributing shaft (27).
  • the said extension belt (26) operates in an extension box (230).
  • the inlet and outlet parts of the transmission shaft (24) and the distributing shaft (27) that connect with the extension box (230) are equipped with bearings (231).
  • the distributing shaft (27) is equipped with distributing edges (28) which are positioned perpendicularly and/or at a certain angle to the shaft axis.
  • the distributing edges (28) disperse the hardened cotton pile (1) through the rotation of the distributing shaft (27).
  • the distributing edges (28) that are positioned horizontally or perpendicularly to the rotation axis disperse the cotton pile (1) via a continuous pulse action.
  • the rotating direction of the distributing edge (300) is towards the inside of the suction inlet (11). Therefore, the distributing edges (28) direct the distributed cotton piles (2) towards the suction inlet (11). Therefore, it may be possible to convey the cotton piles via the suction pipe (10) in an efficient and quick manner.
  • the hinges (223) are used for the said moving connection. Free-running hinges (223) are preferable for the said moving connection.
  • the free-running hinge (223) means that the hinges (223) can be moved by external effects without any control equipment.
  • the external effect that drives the hinges (223) of the distributing mechanism (20) in the cotton feeding units is the shape and density of the cotton pile (1).
  • the suction pipe (10) While conveying the cotton, the suction pipe (10) is kept and moved over the cotton pile (1). At the same time, the distributing edges (28) disperse the cotton pile (1) continuously and direct the dispersed cotton piles (2) towards the suction inlet (11) according to the direction of rotation.
  • the shape and density of the cotton pile (1) can push the distributing edges (28) out of the axis of the suction pipe (10).
  • the distributing mechanism (20) is able to move a bit outwards from the suction pipe (10) thanks to the free-running hinge (223) connection. Therefore, the distributing edges (28) can be positioned in the best and proper way according to the shape and density (1) of the cotton pile.
  • the distributing mechanism (20) encounters a crest of cotton pile (1), it moves towards the sidewalls of the crest by means of the hinges (223). Therefore, the cotton pile (1), which is dispersed gradually from the top part of the crest according to the present technique, may be dispersed swiftly starting from the sidewalls to the center of the crest.
  • the distributing edges (28) disperse the crest of the cotton pile (1) from the sidewalls, the distributing mechanism (20) moves towards the suction pipe (10) by means of the hinges (223).
  • the hinges (223) and the direction of rotation keep the distributing mechanism (223) in parallel with the suction pipe (10).
  • the hinges (223) are generally positioned between two plates.
  • the said plates are called the hinged plates (220).
  • the fixed plate (221) is mounted directly on the suction pipe (10) and mounted rigidly on the suction pipe (10) via the erection platform (210).
  • the motor plate (240) that bears the motor (21) and extension boxes (230) is mounted rigidly to the moving plate (222).
  • the parts of the distributing mechanism (20) that include the motor (21), belt (23), belt box (250), transmission shaft (24), extension belt (26), distributing shaft (28) and other relevant components are positioned on the moveable part having the hinges (223).
  • extension boxes (230) can be connected to the fixed plate (221) with the hinges (223).
  • the brackets (29) are mounted on the position where the distributing edges (28) connect with the distributing shaft (27).
  • the brackets (29) increase the strength of the distributing edges (28) that pulse continuously on the cotton pile (1). For this reason, the brackets (29) are positioned at the reverse side of the rotating direction of the distributing edge (300).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

L'invention concerne un mécanisme de distribution (20), lequel mécanisme permet à la pile de coton (1) d'être soulevée par l'intermédiaire du tuyau d'aspiration de coton (10) et d'être dispersée à l'entrée (11) du tuyau d'aspiration, de façon à effectuer le processus d'aspiration de manière efficace et rapide dans des unités d'alimentation en coton conçues pour transporter les piles de coton qui se présentent sous la forme de coton brut ou traité à partir d'un emplacement jusqu'à un autre, et lequel mécanisme est constitué par le moteur (21) qui entraîne le mécanisme de distribution (20); la courroie (23) qui transfère le mouvement de rotation de l'arbre de moteur (22) à l'arbre de transmission (24); la courroie d'extension (26) qui transfère le mouvement de rotation de l'arbre de transmission (24) au mécanisme de distribution (27); les bords de distribution (28) positionnés sur l'arbre de distribution (27) et permettant la distribution des piles de coton (1) qui ont été durcies du fait de la rotation de l'arbre de distribution (27); les supports (29) qui confèrent une résistance aux bords de distribution (28) pendant la distribution d'une pile de coton durcie (1); la plate-forme d'érection (210) qui permet au mécanisme de distribution (20) d'être monté sur le tuyau d'aspiration (10); les charnières (223) qui permettent au mécanisme de distribution (20) d'être positionné en fonction de la forme et de la densité de la pile de coton (1); la boîte d'extension (230) qui permet le fonctionnement conjoint de l'arbre de transmission (24), de la courroie d'extension (26) et de l'arbre de distribution (27) et des paliers (231) disposés sur la boîte d'extension (230).
PCT/TR2016/000080 2016-06-14 2016-06-14 Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton WO2017217942A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/TR2016/000080 WO2017217942A1 (fr) 2016-06-14 2016-06-14 Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2016/000080 WO2017217942A1 (fr) 2016-06-14 2016-06-14 Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton

Publications (1)

Publication Number Publication Date
WO2017217942A1 true WO2017217942A1 (fr) 2017-12-21

Family

ID=56507800

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2016/000080 WO2017217942A1 (fr) 2016-06-14 2016-06-14 Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton

Country Status (1)

Country Link
WO (1) WO2017217942A1 (fr)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE830803A (fr) * 1974-07-05 1975-10-16 Tube d'aspiration pour dragues flottantes
LU85024A1 (fr) * 1983-09-29 1985-06-04 Hage Stanislas Extremite de tubulare pour tubulare d'aspiration d'un elevateur pneumatique
JPS63106232A (ja) * 1986-10-23 1988-05-11 Kusama:Kk 粉粒物の吸引装置
US5542790A (en) 1995-02-23 1996-08-06 Industrial Business Consultants, Inc Module disperser
JPH11322009A (ja) * 1998-05-08 1999-11-24 Hitachi Zosen Corp ごみ搬送装置
WO2015072935A1 (fr) 2013-11-15 2015-05-21 Yi̇ği̇tler Teksti̇l İnşaat Ve Turi̇zm A.Ş. Unité de d'alimentation en coton

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE830803A (fr) * 1974-07-05 1975-10-16 Tube d'aspiration pour dragues flottantes
LU85024A1 (fr) * 1983-09-29 1985-06-04 Hage Stanislas Extremite de tubulare pour tubulare d'aspiration d'un elevateur pneumatique
JPS63106232A (ja) * 1986-10-23 1988-05-11 Kusama:Kk 粉粒物の吸引装置
US5542790A (en) 1995-02-23 1996-08-06 Industrial Business Consultants, Inc Module disperser
JPH11322009A (ja) * 1998-05-08 1999-11-24 Hitachi Zosen Corp ごみ搬送装置
WO2015072935A1 (fr) 2013-11-15 2015-05-21 Yi̇ği̇tler Teksti̇l İnşaat Ve Turi̇zm A.Ş. Unité de d'alimentation en coton

Similar Documents

Publication Publication Date Title
US3863431A (en) Apparatus for harvesting and cleaning windrowed cane
CN101473730B (zh) 甘蔗收割机
CN105619489B (zh) 一种全自动大蒜切根机
CN206585968U (zh) 一种叶菜蔬菜有序、无序通用收获机
CN211945132U (zh) 一种具有清洁功能的污水处理用皮带输送装置
CN107124958B (zh) 自动收获切根生产系统
CN107018742B (zh) 履带自走式高效药材精选收获机
CN211545014U (zh) 西瓜大棚采摘西瓜用传送装置
CN213801468U (zh) 一种v形差速带传送装置
CN107094424B (zh) 一种茎秆作物收割机
CN206382118U (zh) 一种糖厂甘蔗除砂石除杂处理设备
WO2017217942A1 (fr) Mécanisme de distribution destiné aux tuyaux d'aspiration d'unités d'alimentation en coton
CN210093934U (zh) 固体肥料喷洒装置
KR200444373Y1 (ko) 모래 살포기
CN207138305U (zh) 一种原料蔗除杂处理设备
CN211792936U (zh) 一种根菜联合收获机的对向输送装置
US20220274789A1 (en) Pullnose belt
CN105284269B (zh) 一种去土复收装置
CN210883896U (zh) 一种刮板输送机
CN212284375U (zh) 一种移动破碎装置
CN109566105B (zh) 一种全自动捡拾喂料机
CN209390712U (zh) 一种全自动捡拾喂料机
CN113979142A (zh) 一种工业自动化管理系统中的物料出料装置
CN207812425U (zh) 一种固定式漂浮物打包系统
WO2018218778A1 (fr) Système de récolte, d'emballage et de transport

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16741715

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 16741715

Country of ref document: EP

Kind code of ref document: A1