WO2017214973A1 - Three-phase three-dimensional fracture-type wound iron core and transformer - Google Patents

Three-phase three-dimensional fracture-type wound iron core and transformer Download PDF

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Publication number
WO2017214973A1
WO2017214973A1 PCT/CN2016/086182 CN2016086182W WO2017214973A1 WO 2017214973 A1 WO2017214973 A1 WO 2017214973A1 CN 2016086182 W CN2016086182 W CN 2016086182W WO 2017214973 A1 WO2017214973 A1 WO 2017214973A1
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Prior art keywords
fracture
core
frame
seam
sheets
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PCT/CN2016/086182
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French (fr)
Chinese (zh)
Inventor
宋辉
孟杰
李忠
房玉杰
魏月刚
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特变电工智能电气有限责任公司
特变电工股份有限公司
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Priority to PCT/CN2016/086182 priority Critical patent/WO2017214973A1/en
Publication of WO2017214973A1 publication Critical patent/WO2017214973A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/245Magnetic cores made from sheets, e.g. grain-oriented
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support

Definitions

  • the invention relates to the technical field of transformers, in particular to a three-phase three-dimensional broken type wound core, and a transformer.
  • three-dimensional triangular coil core products have been widely used. Since the three-dimensional triangular winding core has a special structure in which the three-phase magnetic circuit is completely symmetrical, the performance in all aspects is superior to the existing planar laminated laminated core.
  • the existing three-dimensional triangular core is a three-phase three-dimensional core with a circular cross-section of each phase column which is composed of three closed-shaped single-frame cores of three shapes and the same size and a semi-circular cross section.
  • Each of the single-frame cores is wound from a continuous core material.
  • each of the existing three-dimensional triangular cores is a closed frame structure, there are many problems.
  • the biggest problem is that the transformer coil must be wound on each phase column, resulting in poor processability, low production efficiency, poor quality control, and limited production capacity of the manufacturing equipment.
  • a special winding device is required, and the winding core is required to be wound, so the winding process is difficult, complicated, and the production efficiency is low.
  • the maintenance aspect is very difficult. Once the transformer coil fails, the coil cannot be removed from the coil core for replacement, which will inevitably lead to the scrapping of the entire transformer.
  • the existing three-dimensional triangular core is limited by the manufacturing equipment and can only be used to manufacture transformer products with a small capacity (100 to 2500 KVA), and the production enterprises also need to invest a large amount of dedicated winding equipment, resulting in existing The promotion of the three-dimensional triangular coil core is greatly limited.
  • the present invention provides a three-phase three-dimensional fractured core and a transformer for solving the above problems caused by coils that must be wound on each of the core columns in the prior art.
  • the present invention provides a three-phase three-dimensional broken type wound core, comprising three single-frame iron cores, and the three single-frame iron cores are combined into a triangular symmetric three-dimensional structure, wherein each of the single-frame iron cores comprises an inner frame and a sleeve.
  • An outer frame outside the inner frame the outer frame is formed with two fracture seam regions, and is openable at the two fracture joint regions, and the inner frame is formed with a fracture seam region, and It can be opened and closed at the joint area of the fracture.
  • the inner frame is sequentially sleeved by a plurality of inner core sheets, and each inner core piece is provided with a fracture is located at the upper iron yoke, and the joint at the fracture of each inner core piece constitutes an upper fracture joint region;
  • the outer frame is formed by sequentially arranging a plurality of outer core sheets, each outer core There are two fractures on the sheet, which are located at the position of the left core column near the upper iron yoke and the position of the right heart column near the upper iron yoke, and the seam at the left fracture of each outer core piece constitutes the left fracture joint area.
  • the seam at the right fracture of each outer core piece constitutes the right fracture seam area.
  • the inner frame is sequentially sleeved by a plurality of inner core sheets, each of which has a fracture on the inner core sheet and is located at the lower iron yoke, and the joints of the inner core sheets are formed under the joints. a fracture joint area;
  • the outer frame is sequentially sleeved by a plurality of outer core sheets, and each outer core piece is provided with two fractures respectively located at a position of the left core pillar near the lower iron yoke and the right side
  • the column of the heart is close to the position of the lower iron yoke, and the seam at the left fracture of each outer core piece constitutes the seam area of the left fracture, and the joint at the right fracture of each outer core piece constitutes the seam area of the right fracture.
  • the fracture positions on the adjacent two inner core sheets are misaligned; the left fracture positions of the adjacent two outer core sheets are misaligned; and the right fracture positions of the adjacent two outer core sheets are misaligned.
  • the fracture joint in the seam region of the upper fracture is arranged in a stepped manner; the fracture joint in the joint region of the left fracture is arranged in a zigzag manner; The fracture joints are arranged in a zigzag misalignment.
  • each of the inner core sheets and each of the outer core sheets are polygonally disposed.
  • each of the single-frame iron cores is formed by a plurality of inner core sheets and a plurality of outer core sheets which are bent into a polygonal shape and have a plurality of steps in a width, and are sequentially stacked into a core closed loop.
  • each of the single-frame cores has a semi-circular or circumscribed semi-circular polygon.
  • each of the single frame cores is made of a silicon steel material.
  • the present invention also provides a transformer including the above three-phase three-dimensional fracture type winding core.
  • the three-phase three-dimensional fracture type winding iron core of the invention has two fracture joint seam regions on its outer frame and a fracture joint region on the inner frame thereof, and only needs to wind the ordinary winding machine.
  • the formed coils can be inserted into each of the center pillars through the breaks on the outer frame and the breaks on the inner frame, without the need to wind the coils on each of the center pillars, so the manufacturing process is good, and the production is good. High efficiency, easy to control production quality, and unlimited production capacity of manufacturing equipment.
  • When the transformer coil fails simply remove the coil from the corresponding phase column and replace it with a new one. The maintenance is simple and convenient.
  • the three-phase three-dimensional broken type wound core is not limited by the manufacturing equipment, it can be used for manufacturing a transformer product with a large capacity (below 31,500 KVA), and the production enterprise does not need to invest in a dedicated winding device, and is easy to promote and apply, and the application. bright future.
  • the three-phase three-dimensional fracture type winding core of the invention is suitable for both oil-immersed transformers and various dry types. transformer.
  • FIG. 1 is a schematic view of a three-phase three-dimensional fracture type wound core and a coil assembled according to Embodiment 1 of the present invention
  • FIG. 2 is a front view of a single-frame iron core according to Embodiment 1 of the present invention.
  • Figure 3 is a front elevational view of an outer core piece of Figure 2;
  • Figure 4 is a front elevational view of an inner core piece of Figure 2;
  • FIG. 5 is a schematic view showing the arrangement of the fracture joints of the single-frame iron core according to Embodiment 1 of the present invention.
  • Figure 6 is a cross-sectional view taken along line A-A of Figure 5;
  • FIG. 7 is a schematic structural view of a laminated core of a conventional planar arrangement.
  • the present embodiment provides a novel energy-saving three-phase three-dimensional broken type wound core, which comprises three single-frame iron cores 1 of the same shape and size, and the cross-section of each single-frame iron core 1 is Semi-circular or circumscribed semi-circular polygons, the three single-frame iron cores 1 are combined into a triangular symmetrical three-dimensional structure, wherein each of the center pillars has a circular cross section, and three coils 2 are respectively sleeved on the three-phase three-dimensional fracture type Roll the core of each phase column (as shown in Figure 1).
  • each single-frame core 1 is made of a silicon steel material.
  • Silicon steel is a silicon-containing steel with a silicon content between 0.8% and 4.8%.
  • the choice of silicon steel material to make the core of the transformer is because silicon steel itself is a magnetic material with strong magnetic permeability. When the coil is energized, it can generate a large magnetic induction intensity, which can reduce the volume of the transformer.
  • each single-frame core may not be made into a semi-circular shape in a strict sense, or an circumscribed semi-circular polygon in a strict sense, so that it is described in this embodiment.
  • the semicircle is approximately semicircular
  • the circle is approximately circular
  • the polygon is an approximate polygon, wherein the approximate polygon means that each edge of the polygon is an approximate straight segment.
  • each of the single-frame cores 1 includes an inner frame 1A and an outer frame 1B sleeved outside the inner frame 1A, and the outer frame 1B is formed with two fracture seam regions, and The two fracture joint areas are openable and closable, and the inner frame 1A is formed with a fracture joint area, and is openable and closable at the fracture joint area.
  • the two fracture seam areas on the outer frame 1B divide the outer frame 1B into two separate parts, an upper half and a lower half, respectively, which can be combined into one by the two fracture joint areas. overall.
  • the outer frame 1B is first divided into upper and lower portions along the two fracture joint areas on the outer frame 1B, and a part of the outer frame 1B (ie, the lower half) ) is still sleeved outside the inner frame 1A, and the other portion (ie, the upper half) of the outer frame 1B is separated from the inner frame 1A, and the fracture seam region on the inner frame 1A and the portion of the outer frame 1B (ie, The lower half of the opening corresponds to the opening, and then the inner frame 1A is turned outward along the fracture seam area thereon, thereby opening the inner frame 1A, and then passing the coil sequentially through the opening of the outer frame 1B and the inner frame.
  • the break of 1A is inserted into each phase column.
  • the inner frame 1A is formed by a plurality of inner core sheets 11 being internally or externally or externally and internally, in other words, a plurality of inner core sheets are stacked.
  • the inner frame 1A has a fracture on each of the inner core sheets 11 and is located at the upper iron yoke of the single-frame iron core, and the fracture may be referred to as an upper fracture, and the upper fracture joint of each inner core piece 11 is 13 Forming an upper fracture seam region;
  • the outer frame 1B is formed by a plurality of outer core sheets 12 being sleeved from the inside out or from the outside to the inside, in other words, a plurality of outer core sheets are stacked into the outer frame 1B,
  • Each outer core piece 12 is provided with two fractures, which are respectively located at the position of the left core of the single frame core near the upper iron yoke and the right core of the single frame core near the upper iron yoke.
  • the fractures may be referred to as a left fracture and a right fracture, respectively, and the left fracture seam 14 of each outer core sheet 12 constitutes a left fracture seam region, and the right fracture seam 15 of each outer core sheet 12 constitutes a right fracture seam region.
  • the heart column of the single-frame iron core refers to the part of the single-frame iron core to be sheathed, and can be divided into a left heart column and a right heart column;
  • the iron yoke of the single-frame iron core refers to the single-frame iron core not required
  • the part of the coil is only used to close the magnetic circuit, and can be divided into an upper iron yoke and a lower iron yoke; the number and thickness of the inner core piece 11 and the outer core piece 12 can be determined according to actual production conditions and specific processing techniques. To determine, no longer repeat them here.
  • the fracture positions on the adjacent two inner core sheets 11 are misaligned; the left fracture positions of the adjacent two outer core sheets 12 are misaligned; adjacent two outer core sheets
  • the right side fracture position of 12 is misplaced.
  • the manner in which the fracture position is dislocated is such that the magnetic core of the coil core of the embodiment is consistent with the magnetic properties of the existing coil core, and on the one hand, the single-frame cores are easily docked along the disconnection, and on the other hand, the individual sheets are facilitated.
  • the magnetic resistance of the frame core is such that the magnetic core of the coil core of the embodiment is consistent with the magnetic properties of the existing coil core, and on the one hand, the single-frame cores are easily docked along the disconnection, and on the other hand, the individual sheets are facilitated.
  • the magnetic resistance of the frame core is such that the magnetic core of the coil core of the embodiment is consistent with the magnetic properties of the existing coil core, and on the one hand, the single-frame cores are easily docked along the disconnection, and on
  • the fracture joints in the seam region of the upper fracture are arranged in a stepped manner; the fracture joints in the seam region of the left fracture are arranged in a zigzag manner; The fracture joints in the seam area of the right fracture are arranged in a zigzag dislocation.
  • the manner in which the fracture joint is arranged in a zigzag manner is advantageous for guiding the assembly of the core and the coil in the embodiment, and conveniently forming a combination of the inner core sheets and the outer core sheets. (When assembling each single-frame core, in order to facilitate assembly, a plurality of adjacent inner core sheets may be formed into a group, and the upper half of several adjacent outer core sheets may be formed into a group, and several adjacent portions may be formed.
  • the lower half of the outer core sheet is formed into a group, and then the inner core sheets of each group are assembled, and the upper half of each outer core sheet is assembled, and the outer core sheets of each group are assembled.
  • the lower half is assembled to form a single-frame core, butt and stack.
  • each single-frame iron core is first arranged along the left fracture joint area which is arranged in a zigzag manner and The right fracture joint area is removed, and the inner frame of each single frame core is turned outward along the upper fracture joint area, thereby opening the single frame cores, and then three coils are respectively inserted into the respective center pillars, wherein each The center column is formed by splicing adjacent cores of adjacent single-frame cores, for example, a right-handed core of a single-frame core and a left-handed column of another adjacent single-frame core, of course, The right side pillar is also disposed adjacent to the left heart pillar, and finally the outer core sheets in the outer frame of each single frame core and the inner core sheets in the inner frame are reset, thereby completing the implementation.
  • the assembly of the coil core and the coil For example, the assembly of the coil core and the coil.
  • the lower half of the adjacent stems of the adjacent single-frame cores are bundled together by the insulating tape to serve a fixed function;
  • the upper iron yokes of the single frame cores are bundled together by an insulating tape to serve as a fixing function;
  • all the outer core pieces of each single frame core can be The upper part is divided into a plurality of groups, so that the upper half of all the outer core pieces can be removed or reset one by one to facilitate the opening/closing of the single-frame iron cores.
  • each of the inner core sheets 11 and each of the outer core sheets 12 are polygonally disposed.
  • each of the inner core sheets 11 and each of the outer core sheets 12 are in the form of polygonal flaps.
  • the octagon shown in FIGS. 3 and 4 may be a rectangle provided with chamfers at four vertices.
  • Each of the single-frame cores 1 is sequentially stacked into a closed loop by the inner core sheets and the outer core sheets which are bent into a polygon.
  • the widths of all the outer core sheets and all the inner core sheets of each single-frame core 1 are multi-stepped, and the width directions of the inner core sheets/outer core sheets are perpendicular to FIG. 2 and FIG. 3 .
  • the direction of the paper surface in Fig. 4, and the difference between the widths of the adjacent two inner core sheets/outer core sheets is one step.
  • each single-frame iron core 1 is specifically: firstly, a continuous silicon steel strip is opened by a curve cutter and a specific numerical control technology to form all inner core sheets and all of the widths in a stepped manner. The outer core piece is then subjected to a forming operation for each inner core piece and each outer core piece by means of numerically controlled length bending and cutting to form the upper fracture joint 13 shown in FIGS. 2 to 4 .
  • Each of the outer core sheets has a shaping ability (i.e., the ability to maintain a shape unchanged), the shape of which can be maintained as a polygon, and then all of the inner core sheets and all outer core sheets in which the widths are arranged in multiple steps are sequentially
  • the single-frame core 1 is formed by stacking (socketing), and the cross-section is a semi-circular or circumscribed semi-circular polygon, and is shaped and annealed to form a single-frame core product.
  • the existing three-dimensional triangular coil core has a special structure with three-phase magnetic circuit completely symmetrical, so all aspects of performance It is superior to the existing planar laminated core, but since each of the existing three-dimensional triangular cores is a closed frame structure, there are many problems, such as: the coil must be in each phase Winding on the column; special winding equipment is required for winding the coil, and the winding core is required to be wound; maintenance is difficult.
  • the present embodiment proposes a three-phase three-dimensional fracture type wound core having the above structure, since two fracture joint regions are provided on the outer frame thereof, and a fracture joint region is provided on the inner frame thereof, only
  • the coil wound by the ordinary winding machine needs to be inserted into each of the center pillars through the disconnection on the outer frame and the disconnection on the inner frame, so that the coil winding does not require special winding equipment. It also does not need to be wound with a coil core.
  • the specific processing method is similar to the laminated core of the existing plane arrangement, which avoids the restriction of special equipment and mold during the coil winding process. When the coil fails, it is only necessary to remove the fault coil from the corresponding phase column for replacement, and the maintenance is simple and convenient.
  • the performance of the three-phase three-dimensional broken type wound core in the embodiment is close to that of the existing three-dimensional triangular-shaped core, which not only facilitates the guiding of the winding core and the coil, but also conveniently realizes the inner core sheets and the outer layers. Grouping, docking and stacking of layer core sheets.
  • the winding of the coil on the three-phase three-dimensional fracture type winding core core of the embodiment is completely liberated, and the traditional production mode can be completely used, and the high and low voltage coils can be independently wound in the traditional production mode, and can also be wound by multiple windings.
  • the wire machine is wound at the same time, so it can be flexibly adjusted according to the production task and delivery date, and the winding efficiency is high, thereby overcoming the single-frame iron core of the closed frame structure in the existing three-dimensional triangular coil core.
  • the dry type transformer adopting the three-phase three-dimensional fracture type winding iron core of the embodiment has no special requirements in the coil casting process, and the traditional casting process can be completely used, and the coil can be directly wound on the casting inner mold, and the mold structure Simple and easy to wind.
  • the three-phase three-dimensional fracture type coil core of the embodiment also has the advantages of high production efficiency, low mold cost, less special equipment and less tooling, and the product production process can realize the parallel winding of the coil and the coil core, and break through the existing three-dimensional triangular coil core product.
  • the manufacturing bottleneck also has the performance advantages of the existing three-dimensional triangular core, and the performance advantages of the existing three-dimensional triangular core are organically combined with the efficiency advantages of the conventional iron production mode, and have high superiority.
  • the core of the existing transformer is a planarly arranged laminated structure
  • the three-phase magnetic circuit is inconsistent (asymmetric)
  • the intermediate B-phase magnetic circuit is the shortest
  • the A-phase and C-phase magnetic paths on both sides are compared.
  • the reluctance of the three-phase magnetic circuit is not equal, resulting in unbalanced three-phase no-load current, which is polluted by the power grid.
  • there are many connections in the magnetic circuits of each phase An air gap formed by the slit, which increases the magnetic resistance of the magnetic circuit, thereby increasing loss and no-load current.
  • the three-phase magnetic circuit is the most ideal three-dimensional triangle, and the three-phase magnetic circuit is completely symmetrical, so the magnetic path length and magnetic resistance of the stem of the three single-frame iron cores 1 Both are consistent and shortest, so that the three-phase no-load current is completely balanced, the voltage waveform is good, and there is no pollution to the power grid.
  • the magnetic circuit of the three-phase three-dimensional fracture type core structure is the shortest, the iron of the existing laminated structure is compared. The core, the iron yoke is used in a small amount, thereby reducing the manufacturing cost of the product.
  • the magnetic conductive direction of the silicon steel strip forming the single-frame iron core is completely consistent with the magnetic circuit direction, and the shortest, which greatly reduces the no-load loss and the no-load current, thereby reducing the energy consumption of the transformer itself and improving the power consumption.
  • the embodiment further provides a transformer including the three-phase three-dimensional broken type wound core of the above structure, and the transformer may be an oil-immersed transformer or a dry-type transformer of various types.
  • This embodiment also provides a novel energy-saving three-phase three-dimensional broken type wound core, which differs from Embodiment 1 only in that the fractures provided on each inner core piece are located at the lower iron yoke, and each outer core piece is disposed on the outer core piece. The two fractures are located at the position of the left core near the lower iron yoke and the position of the right core near the lower iron yoke (not shown).
  • the inner frame is formed by a plurality of inner core sheets from the inside to the outside or from the outer to the inner, and each inner core piece is provided with a fracture and is located in the single frame.
  • the fracture may be referred to as a lower fracture, and the joint at the lower fracture of each inner core sheet constitutes a lower fracture joint region;
  • the outer frame is composed of a plurality of outer core sheets from the inside out or It is sleeved from the outside and the inside, and each outer core piece is provided with two fractures, which are respectively located at the left core of the single frame core near the lower iron yoke and the right core of the single frame core is close to the lower core.
  • the two fractures may be referred to as a left fracture and a right fracture, respectively, and the joints at the left fracture of each outer core sheet constitute a left fracture joint region, and the joints at the right fracture of each outer core sheet constitute a right Fracture seam area.
  • the embodiment further provides a transformer including the three-phase three-dimensional broken type wound core of the above structure, and the transformer may be an oil-immersed transformer or a dry-type transformer of various types.
  • the three-phase three-dimensional fracture type winding iron core of the embodiment of the invention has two fracture joint seams on the outer frame and a fracture joint area on the inner frame thereof, and only needs to wind the ordinary winding machine
  • the prepared coil can be inserted into each of the center pillars through the disconnection on the outer frame and the break on the inner frame, without the need to wind the coil on each phase column, so the manufacturing process is good.
  • the production efficiency is high, the production quality is easy to control, and the production capacity of the manufacturing equipment is not limited.
  • the transformer coil fails, simply remove the coil from the corresponding phase column and replace it with a new one.
  • the maintenance is simple and convenient.
  • the stress generated during the assembly process of the coil core and the coil is small, and the additional loss of the core can be greatly reduced.
  • the transformer made of the three-phase three-dimensional fracture type winding core has superior electromagnetic performance.
  • the three-phase magnetic circuit is completely symmetrical, and has the characteristics of short magnetic circuit, small excitation current, low no-load loss, low harmonics and low noise, small volume, light weight, energy saving of materials, and the like.
  • the transformer made of three-dimensional fractured coil core also has superior process performance, can realize mechanization of core manufacturing, and separate manufacturing of core and coil, effectively solving the existing three-dimensional triangular coil core because the coil must be in each phase column All kinds of difficulties and problems caused by winding up. Manufacturers can manufacture 3,500KVA and below low-cost, low-loss transformer products without the need to invest a large amount of special equipment, which is easy to promote and apply, and has broad application prospects.

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Abstract

A three-phase three-dimensional fracture-type wound iron core and a transformer, for solving the problem found in the prior art due to the need to wind coils on core pillars of each phase. The three-phase three-dimensional fracture-type wound iron core comprises three single-frame iron cores (1). The three single-frame iron cores (1) are joined together to form a triangular symmetrical three-dimensional structure. Each of the single-frame iron cores (1) comprises an inner frame (1A) and an outer frame (1B) sleeved on the exterior of the inner frame (1A). The outer frame (1B) has formed thereon two fracture joining areas and can be opened or closed at these two fracture joining areas. The inner frame has formed thereon one fracture joining area and can be opened or closed at the fracture joining area.

Description

三相立体断口式卷铁心和变压器Three-phase three-dimensional broken type wound core and transformer 技术领域Technical field
本发明涉及变压器技术领域,特别涉及一种三相立体断口式卷铁心,和一种变压器。The invention relates to the technical field of transformers, in particular to a three-phase three-dimensional broken type wound core, and a transformer.
背景技术Background technique
近些年来,随着世界各国对节能产品的大力推广,立体三角形卷铁心产品得到了广泛的应用。立体三角形卷铁心因具有三相磁路完全对称的特殊结构,故而各方面性能都比现有平面排列的叠片式铁心更为优越。In recent years, with the promotion of energy-saving products in various countries around the world, three-dimensional triangular coil core products have been widely used. Since the three-dimensional triangular winding core has a special structure in which the three-phase magnetic circuit is completely symmetrical, the performance in all aspects is superior to the existing planar laminated laminated core.
现有的立体三角形卷铁心是一种由三个形状、尺寸相同的横截面为半圆形的闭合式单框铁心拼装在一起组成的每相心柱横截面为圆形的三相立体卷铁心,其中每个单框铁心由连续的铁心材料绕制而成。The existing three-dimensional triangular core is a three-phase three-dimensional core with a circular cross-section of each phase column which is composed of three closed-shaped single-frame cores of three shapes and the same size and a semi-circular cross section. Each of the single-frame cores is wound from a continuous core material.
然而,由于现有的立体三角形卷铁心中的每个单框铁心为闭合式框架结构,故存在诸多的问题。其中最大问题是,变压器线圈必须在每相心柱上绕制,导致产品制造的工艺性差,生产效率低,质量不容易控制,还导致制造设备生产能力受限。具体地,线圈绕制时需采用专用的绕线设备,并且要带着卷铁心进行绕线,故绕线工序困难、复杂、生产效率低。而维修方面更是非常困难,变压器线圈一旦出现故障,由于无法将线圈从卷铁心上取下进行更换,必然导致整个变压器报废。However, since each of the existing three-dimensional triangular cores is a closed frame structure, there are many problems. The biggest problem is that the transformer coil must be wound on each phase column, resulting in poor processability, low production efficiency, poor quality control, and limited production capacity of the manufacturing equipment. Specifically, when the coil is wound, a special winding device is required, and the winding core is required to be wound, so the winding process is difficult, complicated, and the production efficiency is low. The maintenance aspect is very difficult. Once the transformer coil fails, the coil cannot be removed from the coil core for replacement, which will inevitably lead to the scrapping of the entire transformer.
此外,现有的立体三角形卷铁心由于受到制造设备的限制,只能用于制造较小容量(100~2500KVA)的变压器产品,并且生产企业还需投入大量的专用绕线设备,导致现有的立体三角形卷铁心的推广受到很大限制。In addition, the existing three-dimensional triangular core is limited by the manufacturing equipment and can only be used to manufacture transformer products with a small capacity (100 to 2500 KVA), and the production enterprises also need to invest a large amount of dedicated winding equipment, resulting in existing The promotion of the three-dimensional triangular coil core is greatly limited.
发明内容Summary of the invention
本发明提供了一种三相立体断口式卷铁心和一种变压器,用于解决现有技术中存在的因线圈必须在每相心柱上绕制而导致的上述问题。The present invention provides a three-phase three-dimensional fractured core and a transformer for solving the above problems caused by coils that must be wound on each of the core columns in the prior art.
解决本发明技术问题所采用的技术方案是:The technical solution adopted to solve the technical problem of the present invention is:
本发明提供一种三相立体断口式卷铁心,包括三个单框铁心,所述三个单框铁心拼合成三角形对称立体式结构,其中每个所述单框铁心包括内侧框架和套设在内侧框架之外的外侧框架,所述外侧框架上形成有两个断口接缝区,并在这两个断口接缝区处可开合,所述内侧框架上形成有一个断口接缝区,并在该断口接缝区处可开合。The present invention provides a three-phase three-dimensional broken type wound core, comprising three single-frame iron cores, and the three single-frame iron cores are combined into a triangular symmetric three-dimensional structure, wherein each of the single-frame iron cores comprises an inner frame and a sleeve. An outer frame outside the inner frame, the outer frame is formed with two fracture seam regions, and is openable at the two fracture joint regions, and the inner frame is formed with a fracture seam region, and It can be opened and closed at the joint area of the fracture.
可选地,所述内侧框架由若干个内层铁心片顺序套接而成,每个内层铁心片上均设有 一处断口,并位于上铁轭处,各内层铁心片的断口处接缝构成上断口接缝区;所述外侧框架由若干个外层铁心片顺序套接而成,每个外层铁心片上均设有两处断口,分别位于左侧心柱靠近上铁轭位置处和右侧心柱靠近上铁轭位置处,各个外层铁心片的左断口处接缝构成左断口接缝区,各个外层铁心片的右断口处接缝构成右断口接缝区。Optionally, the inner frame is sequentially sleeved by a plurality of inner core sheets, and each inner core piece is provided with a fracture is located at the upper iron yoke, and the joint at the fracture of each inner core piece constitutes an upper fracture joint region; the outer frame is formed by sequentially arranging a plurality of outer core sheets, each outer core There are two fractures on the sheet, which are located at the position of the left core column near the upper iron yoke and the position of the right heart column near the upper iron yoke, and the seam at the left fracture of each outer core piece constitutes the left fracture joint area. The seam at the right fracture of each outer core piece constitutes the right fracture seam area.
或者,所述内侧框架由若干个内层铁心片顺序套接而成,每个内层铁心片上均设有一处断口,并位于下铁轭处,各内层铁心片的断口处接缝构成下断口接缝区;所述外侧框架由若干个外层铁心片顺序套接而成,每个外层铁心片上均设有两处断口,分别位于左侧心柱靠近下铁轭位置处和右侧心柱靠近下铁轭位置处,各个外层铁心片的左断口处接缝构成左断口接缝区,各个外层铁心片的右断口处接缝构成右断口接缝区。Alternatively, the inner frame is sequentially sleeved by a plurality of inner core sheets, each of which has a fracture on the inner core sheet and is located at the lower iron yoke, and the joints of the inner core sheets are formed under the joints. a fracture joint area; the outer frame is sequentially sleeved by a plurality of outer core sheets, and each outer core piece is provided with two fractures respectively located at a position of the left core pillar near the lower iron yoke and the right side The column of the heart is close to the position of the lower iron yoke, and the seam at the left fracture of each outer core piece constitutes the seam area of the left fracture, and the joint at the right fracture of each outer core piece constitutes the seam area of the right fracture.
可选地,相邻两个内层铁心片上的断口位置错位设置;相邻两个外层铁心片的左侧断口位置错位设置;相邻两个外层铁心片的右侧断口位置错位设置。Optionally, the fracture positions on the adjacent two inner core sheets are misaligned; the left fracture positions of the adjacent two outer core sheets are misaligned; and the right fracture positions of the adjacent two outer core sheets are misaligned.
进一步地,所述上断口接缝区内的断口接缝呈阶梯状错位排布;所述左断口接缝区内的断口接缝呈锯齿形错位排布;所述右断口接缝区内的断口接缝呈锯齿形错位排布。Further, the fracture joint in the seam region of the upper fracture is arranged in a stepped manner; the fracture joint in the joint region of the left fracture is arranged in a zigzag manner; The fracture joints are arranged in a zigzag misalignment.
可选地,每个所述内层铁心片和每个所述外层铁心片均呈多边形设置。Optionally, each of the inner core sheets and each of the outer core sheets are polygonally disposed.
进一步地,每个所述单框铁心由宽度呈多级阶梯状分布的经折弯成多边形的各内层铁心片和各外层铁心片依次叠积成铁心闭合回路。Further, each of the single-frame iron cores is formed by a plurality of inner core sheets and a plurality of outer core sheets which are bent into a polygonal shape and have a plurality of steps in a width, and are sequentially stacked into a core closed loop.
可选地,每个所述单框铁心的横截面为半圆形或外接半圆的多边形。Optionally, each of the single-frame cores has a semi-circular or circumscribed semi-circular polygon.
可选地,每个所述单框铁心由硅钢材料制成。Optionally, each of the single frame cores is made of a silicon steel material.
本发明还提供一种包括上述三相立体断口式卷铁心的变压器。The present invention also provides a transformer including the above three-phase three-dimensional fracture type winding core.
有益效果:Beneficial effects:
本发明所述三相立体断口式卷铁心由于在其外侧框架上设有两个断口接缝区,以及在其内侧框架上设有一个断口接缝区,只需将普通绕线机绕制而成的线圈依次经外侧框架上的断开处、内侧框架上的断开处套入每相心柱即可,而无须在每相心柱上绕制线圈,故产品制造的工艺性好,生产效率高,生产质量易控制,制造设备生产能力不受限制。当变压器线圈出现故障时,只需将线圈从对应相心柱上取下更换为新的线圈即可,维修简单、方便。而且,由于所述三相立体断口式卷铁心不受制造设备的限制,故可用于制造较大容量(31500KVA以下)的变压器产品,生产企业也无须投入专用绕线设备,易于推广应用,且应用前景广阔。The three-phase three-dimensional fracture type winding iron core of the invention has two fracture joint seam regions on its outer frame and a fracture joint region on the inner frame thereof, and only needs to wind the ordinary winding machine. The formed coils can be inserted into each of the center pillars through the breaks on the outer frame and the breaks on the inner frame, without the need to wind the coils on each of the center pillars, so the manufacturing process is good, and the production is good. High efficiency, easy to control production quality, and unlimited production capacity of manufacturing equipment. When the transformer coil fails, simply remove the coil from the corresponding phase column and replace it with a new one. The maintenance is simple and convenient. Moreover, since the three-phase three-dimensional broken type wound core is not limited by the manufacturing equipment, it can be used for manufacturing a transformer product with a large capacity (below 31,500 KVA), and the production enterprise does not need to invest in a dedicated winding device, and is easy to promote and apply, and the application. bright future.
此外,本发明所述三相立体断口式卷铁心既适用于油浸式变压器,也适用于各类干式 变压器。In addition, the three-phase three-dimensional fracture type winding core of the invention is suitable for both oil-immersed transformers and various dry types. transformer.
附图说明DRAWINGS
图1为本发明实施例1提供的三相立体断口式卷铁心与线圈组装后的示意图;1 is a schematic view of a three-phase three-dimensional fracture type wound core and a coil assembled according to Embodiment 1 of the present invention;
图2为本发明实施例1提供的单框铁心的主视图;2 is a front view of a single-frame iron core according to Embodiment 1 of the present invention;
图3为图2中某一外层铁心片的主视图;Figure 3 is a front elevational view of an outer core piece of Figure 2;
图4为图2中某一内层铁心片的主视图;Figure 4 is a front elevational view of an inner core piece of Figure 2;
图5为本发明实施例1提供的单框铁心的断口接缝排布示意图;5 is a schematic view showing the arrangement of the fracture joints of the single-frame iron core according to Embodiment 1 of the present invention;
图6为图5的A-A剖视图;Figure 6 is a cross-sectional view taken along line A-A of Figure 5;
图7为现有平面排列的叠片式铁心的结构示意图。FIG. 7 is a schematic structural view of a laminated core of a conventional planar arrangement.
图中:1-单框铁心;11-内层铁心片;1A-内侧框架;12-外层铁心片;1B-外侧框架;13-上断口接缝;14-左断口接缝;15-右断口接缝;2-线圈。In the figure: 1 - single frame core; 11 - inner core piece; 1A - inner frame; 12 - outer core piece; 1B - outer frame; 13 - upper fracture seam; 14 - left fracture seam; Fracture seam; 2-coil.
具体实施方式detailed description
为使本领域技术人员更好地理解本发明的技术方案,下面结合附图和实施例对本发明作进一步详细描述。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
实施例1:Example 1:
如图1-6所示,本实施例提供了一种新型节能的三相立体断口式卷铁心,其包括三个形状、尺寸相同的单框铁心1,每个单框铁心1的横截面为半圆形或外接半圆的多边形,这三个单框铁心1拼合成三角形对称立体式结构,其中每相心柱的横截面为圆形,三个线圈2分别套设在该三相立体断口式卷铁心的各相心柱上(如图1所示)。As shown in FIG. 1-6, the present embodiment provides a novel energy-saving three-phase three-dimensional broken type wound core, which comprises three single-frame iron cores 1 of the same shape and size, and the cross-section of each single-frame iron core 1 is Semi-circular or circumscribed semi-circular polygons, the three single-frame iron cores 1 are combined into a triangular symmetrical three-dimensional structure, wherein each of the center pillars has a circular cross section, and three coils 2 are respectively sleeved on the three-phase three-dimensional fracture type Roll the core of each phase column (as shown in Figure 1).
优选地,每个单框铁心1由硅钢材料制成。硅钢是一种含硅元素的钢,其硅含量在0.8%~4.8%之间。选择硅钢材料制作变压器的铁心,是因为硅钢本身是一种导磁能力很强的磁性物质,当线圈通电时,可以产生较大的磁感应强度,从而可以使变压器的体积缩小。Preferably, each single-frame core 1 is made of a silicon steel material. Silicon steel is a silicon-containing steel with a silicon content between 0.8% and 4.8%. The choice of silicon steel material to make the core of the transformer is because silicon steel itself is a magnetic material with strong magnetic permeability. When the coil is energized, it can generate a large magnetic induction intensity, which can reduce the volume of the transformer.
需要说明的是,由于受到实际制造工艺的影响,每个单框铁心的横截面不可能做成严格意义上的半圆形,或者严格意义上的外接半圆的多边形,故本实施例中所述的半圆形为近似半圆形,圆形为近似圆形,多边形为近似多边形,其中近似多边形指的是,该多边形的每条边为近似直线段。It should be noted that, due to the influence of the actual manufacturing process, the cross-section of each single-frame core may not be made into a semi-circular shape in a strict sense, or an circumscribed semi-circular polygon in a strict sense, so that it is described in this embodiment. The semicircle is approximately semicircular, the circle is approximately circular, and the polygon is an approximate polygon, wherein the approximate polygon means that each edge of the polygon is an approximate straight segment.
如图5和图6所示,每个单框铁心1包括内侧框架1A和套设在内侧框架1A之外的外侧框架1B,所述外侧框架1B上形成有两个断口接缝区,并在这两个断口接缝区处可开合,所述内侧框架1A上形成有一个断口接缝区,并在该断口接缝区处可开合。 As shown in FIGS. 5 and 6, each of the single-frame cores 1 includes an inner frame 1A and an outer frame 1B sleeved outside the inner frame 1A, and the outer frame 1B is formed with two fracture seam regions, and The two fracture joint areas are openable and closable, and the inner frame 1A is formed with a fracture joint area, and is openable and closable at the fracture joint area.
具体地,外侧框架1B上的两个断口接缝区将外侧框架1B分为独立的两部分,分别为上半部分和下半部分,该两部分可通过上述两个断口接缝区拼合成一个整体。当需要将线圈套入各相心柱时,首先沿外侧框架1B上的两个断口接缝区将外侧框架1B拆分成上、下两部分,此时外侧框架1B的一部分(即下半部分)依然套设在内侧框架1A之外,而外侧框架1B的另一部分(即上半部分)与内侧框架1A分离,且内侧框架1A上的断口接缝区与外侧框架1B的所述一部分(即下半部分)的开口处相对应,然后使内侧框架1A沿其上的断口接缝区向外翻转,从而将内侧框架1A打开,再将线圈依次经外侧框架1B的断开处、内侧框架上1A的断开处套入各相心柱。Specifically, the two fracture seam areas on the outer frame 1B divide the outer frame 1B into two separate parts, an upper half and a lower half, respectively, which can be combined into one by the two fracture joint areas. overall. When it is necessary to insert the coil into each of the phase pillars, the outer frame 1B is first divided into upper and lower portions along the two fracture joint areas on the outer frame 1B, and a part of the outer frame 1B (ie, the lower half) ) is still sleeved outside the inner frame 1A, and the other portion (ie, the upper half) of the outer frame 1B is separated from the inner frame 1A, and the fracture seam region on the inner frame 1A and the portion of the outer frame 1B (ie, The lower half of the opening corresponds to the opening, and then the inner frame 1A is turned outward along the fracture seam area thereon, thereby opening the inner frame 1A, and then passing the coil sequentially through the opening of the outer frame 1B and the inner frame. The break of 1A is inserted into each phase column.
如图2-6所示,具体地,所述内侧框架1A由若干个内层铁心片11由内而外或由外而内顺序套接而成,换言之,若干个内层铁心片叠装成内侧框架1A,每个内层铁心片11上均设有一处断口,并位于单框铁心的上铁轭处,该处断口可称为上断口,各内层铁心片11的上断口接缝13构成上断口接缝区;所述外侧框架1B由若干个外层铁心片12由内而外或由外而内顺序套接而成,换言之,若干个外层铁心片叠装成外侧框架1B,每个外层铁心片12上均设有两处断口,分别位于单框铁心的左侧心柱靠近上铁轭位置处和单框铁心的右侧心柱靠近上铁轭位置处,这两处断口可分别称为左断口和右断口,各外层铁心片12的左断口接缝14构成左断口接缝区,各个外层铁心片12的右断口接缝15构成右断口接缝区。其中,单框铁心的心柱指的是单框铁心上待套设线圈的部位,可分为左侧心柱和右侧心柱;单框铁心的铁轭指的是单框铁心上不需套设线圈的部位,只起到闭合磁路的作用,可分为上铁轭和下铁轭;内层铁心片11和外层铁心片12的数量、厚度可根据实际生产情况和具体加工工艺来确定,此处不再赘述。As shown in FIG. 2-6, specifically, the inner frame 1A is formed by a plurality of inner core sheets 11 being internally or externally or externally and internally, in other words, a plurality of inner core sheets are stacked. The inner frame 1A has a fracture on each of the inner core sheets 11 and is located at the upper iron yoke of the single-frame iron core, and the fracture may be referred to as an upper fracture, and the upper fracture joint of each inner core piece 11 is 13 Forming an upper fracture seam region; the outer frame 1B is formed by a plurality of outer core sheets 12 being sleeved from the inside out or from the outside to the inside, in other words, a plurality of outer core sheets are stacked into the outer frame 1B, Each outer core piece 12 is provided with two fractures, which are respectively located at the position of the left core of the single frame core near the upper iron yoke and the right core of the single frame core near the upper iron yoke. The fractures may be referred to as a left fracture and a right fracture, respectively, and the left fracture seam 14 of each outer core sheet 12 constitutes a left fracture seam region, and the right fracture seam 15 of each outer core sheet 12 constitutes a right fracture seam region. Wherein, the heart column of the single-frame iron core refers to the part of the single-frame iron core to be sheathed, and can be divided into a left heart column and a right heart column; the iron yoke of the single-frame iron core refers to the single-frame iron core not required The part of the coil is only used to close the magnetic circuit, and can be divided into an upper iron yoke and a lower iron yoke; the number and thickness of the inner core piece 11 and the outer core piece 12 can be determined according to actual production conditions and specific processing techniques. To determine, no longer repeat them here.
优选地,如图2所示,相邻两个内层铁心片11上的断口位置错位设置;相邻两个外层铁心片12的左侧断口位置错位设置;相邻两个外层铁心片12的右侧断口位置错位设置。这种断口位置错位设置的方式使得本实施例所述卷铁心与现有卷铁心的磁性能保持一致,而且,一方面便于各个单框铁心沿断开处对接,另一方面有利于降低各个单框铁心的磁阻。Preferably, as shown in FIG. 2, the fracture positions on the adjacent two inner core sheets 11 are misaligned; the left fracture positions of the adjacent two outer core sheets 12 are misaligned; adjacent two outer core sheets The right side fracture position of 12 is misplaced. The manner in which the fracture position is dislocated is such that the magnetic core of the coil core of the embodiment is consistent with the magnetic properties of the existing coil core, and on the one hand, the single-frame cores are easily docked along the disconnection, and on the other hand, the individual sheets are facilitated. The magnetic resistance of the frame core.
进一步优选地,如图5所示,所述上断口接缝区内的断口接缝呈阶梯状错位排布;所述左断口接缝区内的断口接缝呈锯齿形错位排布;所述右断口接缝区内的断口接缝呈锯齿形错位排布。这种断口接缝呈锯齿形错位排布的方式既有利于本实施例所述卷铁心与线圈组装时的导向,又可方便地实现各内层铁心片、各外层铁心片的成组组合(在组装每个单框铁心时,为了便于组装,可使若干相邻的内层铁心片形成一组,以及使若干相邻的外层铁心片的上半部分形成一组、使若干相邻的外层铁心片的下半部分形成一组,然后将各组内层铁心片组装起来,以及将各组外层铁心片的上半部分组装起来、将各组外层铁心片的 下半部分组装起来,从而形成单框铁心)、对接及叠装。Further preferably, as shown in FIG. 5, the fracture joints in the seam region of the upper fracture are arranged in a stepped manner; the fracture joints in the seam region of the left fracture are arranged in a zigzag manner; The fracture joints in the seam area of the right fracture are arranged in a zigzag dislocation. The manner in which the fracture joint is arranged in a zigzag manner is advantageous for guiding the assembly of the core and the coil in the embodiment, and conveniently forming a combination of the inner core sheets and the outer core sheets. (When assembling each single-frame core, in order to facilitate assembly, a plurality of adjacent inner core sheets may be formed into a group, and the upper half of several adjacent outer core sheets may be formed into a group, and several adjacent portions may be formed. The lower half of the outer core sheet is formed into a group, and then the inner core sheets of each group are assembled, and the upper half of each outer core sheet is assembled, and the outer core sheets of each group are assembled. The lower half is assembled to form a single-frame core, butt and stack.
本实施例所述三相立体断口式卷铁心与线圈组装时,采用立式套装方式,先将各单框铁心的外侧框架的上半部分沿呈锯齿形错位排布的左断口接缝区和右断口接缝区拆下,再将各单框铁心的内侧框架沿上断口接缝区向外翻转,从而将各单框铁心打开,然后将三个线圈分别套入各相心柱,其中每相心柱由相邻单框铁心的相邻心柱拼合而成,例如,由一个单框铁心的右侧心柱与其相邻的另一个单框铁心的左侧心柱拼合而成,当然,所述右侧心柱与所述左侧心柱也相邻设置,最后将各单框铁心的外侧框架中的各外层铁心片和内侧框架中的各内层铁心片复位,从而完成本实施例所述卷铁心与线圈的组装。其中,通过绝缘带将相邻单框铁心的相邻心柱的下半部分(对应于外侧框架的下半部分)捆绑在一起,起到固定的作用;当各单框铁心的外侧框架中的各外层铁心片和内侧框架中的各内层铁心片复位后,通过绝缘带将各单框铁心的上铁轭(对应于外侧框架的上半部分)捆绑在一起,起到固定的作用;而将各单框铁心的外侧框架的上半部分沿呈锯齿形错位排布的左断口接缝区和右断口接缝区拆下或复位时,可将各单框铁心的所有外层铁心片的上半部分分为多组,从而实现将所有外层铁心片的上半部分逐组拆下或复位,便于各单框铁心的打开/闭合。When the three-phase three-dimensional broken-type winding core and the coil are assembled in the embodiment, the vertical fitting manner is adopted, and the upper half of the outer frame of each single-frame iron core is first arranged along the left fracture joint area which is arranged in a zigzag manner and The right fracture joint area is removed, and the inner frame of each single frame core is turned outward along the upper fracture joint area, thereby opening the single frame cores, and then three coils are respectively inserted into the respective center pillars, wherein each The center column is formed by splicing adjacent cores of adjacent single-frame cores, for example, a right-handed core of a single-frame core and a left-handed column of another adjacent single-frame core, of course, The right side pillar is also disposed adjacent to the left heart pillar, and finally the outer core sheets in the outer frame of each single frame core and the inner core sheets in the inner frame are reset, thereby completing the implementation. For example, the assembly of the coil core and the coil. Wherein, the lower half of the adjacent stems of the adjacent single-frame cores (corresponding to the lower half of the outer frame) are bundled together by the insulating tape to serve a fixed function; when the outer frames of the single-frame iron cores are After the outer core sheets and the inner core sheets in the inner frame are reset, the upper iron yokes of the single frame cores (corresponding to the upper half of the outer frame) are bundled together by an insulating tape to serve as a fixing function; When the upper half of the outer frame of each single frame core is removed or reset along the left fracture seam area and the right fracture seam area arranged in a zigzag dislocation, all the outer core pieces of each single frame core can be The upper part is divided into a plurality of groups, so that the upper half of all the outer core pieces can be removed or reset one by one to facilitate the opening/closing of the single-frame iron cores.
具体地,每个内层铁心片11和每个外层铁心片12均呈多边形设置。换言之,每个内层铁心片11和每个外层铁心片12均为多边形折片形式。例如图3和图4所示的八边形,所述八边形可以为在四个顶点处设置有倒角的矩形。Specifically, each of the inner core sheets 11 and each of the outer core sheets 12 are polygonally disposed. In other words, each of the inner core sheets 11 and each of the outer core sheets 12 are in the form of polygonal flaps. For example, the octagon shown in FIGS. 3 and 4 may be a rectangle provided with chamfers at four vertices.
其中,每个单框铁心1由经折弯成多边形的各内层铁心片和各外层铁心片依次叠积成闭合回路。其中,每个单框铁心1的所有外层铁心片和所有内层铁心片的宽度呈多级阶梯状分布,各内层铁心片/外层铁心片的宽度方向为垂直于图2、图3、图4所在纸面的方向,且相邻两个内层铁心片/外层铁心片之间的宽度之差为一级台阶。Each of the single-frame cores 1 is sequentially stacked into a closed loop by the inner core sheets and the outer core sheets which are bent into a polygon. Wherein, the widths of all the outer core sheets and all the inner core sheets of each single-frame core 1 are multi-stepped, and the width directions of the inner core sheets/outer core sheets are perpendicular to FIG. 2 and FIG. 3 . The direction of the paper surface in Fig. 4, and the difference between the widths of the adjacent two inner core sheets/outer core sheets is one step.
每个单框铁心1的制作工艺具体为,首先利用曲线开料机、采用特定的数控技术对连续的硅钢带进行开料,以形成宽度呈多级阶梯状分布的所有内层铁心片和所有外层铁心片,然后采用数控定长折弯和裁断的方式对各内层铁心片和各外层铁心片进行成形操作,以形成图2至图4所示的具有上断口接缝13的、折弯成多边形的内层铁心片11,以及具有左断口接缝14和右断口接缝15的、折弯成多边形的外层铁心片12,其中,经折弯后的各内层铁心片和各外层铁心片具有定型的能力(即,保持形状不变的能力),其形状能够保持为多边形,再将这些宽度呈多级阶梯状分布的所有内层铁心片和所有外层铁心片依次进行叠装(套接)从而形成单框铁心1,其横截面为半圆形或外接半圆的多边形,经整形退火后形成单框铁心成品。The manufacturing process of each single-frame iron core 1 is specifically: firstly, a continuous silicon steel strip is opened by a curve cutter and a specific numerical control technology to form all inner core sheets and all of the widths in a stepped manner. The outer core piece is then subjected to a forming operation for each inner core piece and each outer core piece by means of numerically controlled length bending and cutting to form the upper fracture joint 13 shown in FIGS. 2 to 4 . An inner core piece 11 bent into a polygon, and an outer core piece 12 having a left fracture joint 14 and a right fracture seam 15 which are bent into a polygonal shape, wherein the inner core pieces are bent and Each of the outer core sheets has a shaping ability (i.e., the ability to maintain a shape unchanged), the shape of which can be maintained as a polygon, and then all of the inner core sheets and all outer core sheets in which the widths are arranged in multiple steps are sequentially The single-frame core 1 is formed by stacking (socketing), and the cross-section is a semi-circular or circumscribed semi-circular polygon, and is shaped and annealed to form a single-frame core product.
现有的立体三角形卷铁心由于具有三相磁路完全对称的特殊结构,故而各方面性能都 比现有平面排列的叠片式铁心更为优越,但由于现有的立体三角形卷铁心中的每个单框铁心为闭合式框架结构,故存在诸多的问题,如:线圈必须在每相心柱上绕制;线圈绕线时需要采用专用的绕线设备,并且要带着卷铁心进行绕线;维修困难等。The existing three-dimensional triangular coil core has a special structure with three-phase magnetic circuit completely symmetrical, so all aspects of performance It is superior to the existing planar laminated core, but since each of the existing three-dimensional triangular cores is a closed frame structure, there are many problems, such as: the coil must be in each phase Winding on the column; special winding equipment is required for winding the coil, and the winding core is required to be wound; maintenance is difficult.
基于此,本实施例提出了具有上述结构的三相立体断口式卷铁心,由于在其外侧框架上设有两个断口接缝区,以及在其内侧框架上设有一个断口接缝区,只需将普通绕线机绕制而成的线圈依次经外侧框架上的断开处、内侧框架上的断开处套入每相心柱即可,故线圈绕线时无须专用的绕线设备,也不需要带着卷铁心进行绕线,具体加工方法类似于现有平面排列的叠片式铁心,避免了线圈绕制过程中受到特殊设备、模具的制约。当线圈出现故障时,只需将故障线圈从对应相心柱上取下进行更换即可,维修简单、方便。本实施例所述三相立体断口式卷铁心的性能与现有立体三角形卷铁心的性能接近,不仅有利于卷铁心与线圈组装时的导向,还可方便地实现各内层铁心片、各外层铁心片的成组组合、对接及叠装。Based on this, the present embodiment proposes a three-phase three-dimensional fracture type wound core having the above structure, since two fracture joint regions are provided on the outer frame thereof, and a fracture joint region is provided on the inner frame thereof, only The coil wound by the ordinary winding machine needs to be inserted into each of the center pillars through the disconnection on the outer frame and the disconnection on the inner frame, so that the coil winding does not require special winding equipment. It also does not need to be wound with a coil core. The specific processing method is similar to the laminated core of the existing plane arrangement, which avoids the restriction of special equipment and mold during the coil winding process. When the coil fails, it is only necessary to remove the fault coil from the corresponding phase column for replacement, and the maintenance is simple and convenient. The performance of the three-phase three-dimensional broken type wound core in the embodiment is close to that of the existing three-dimensional triangular-shaped core, which not only facilitates the guiding of the winding core and the coil, but also conveniently realizes the inner core sheets and the outer layers. Grouping, docking and stacking of layer core sheets.
可见,本实施例所述三相立体断口式卷铁心上线圈的绕制彻底得到解放,完全可以沿用传统的生产模式,且传统生产模式中高、低压线圈可以独立绕制,还可以由多台绕线机同时绕制,故能够根据生产任务和交货期进行灵活调配,绕制效率较高,从而克服了现有的立体三角形卷铁心中闭合式框架结构的单框铁心因高、低压线圈采用闭合绕法生产而带来的一系列问题。另外,采用本实施例所述三相立体断口式卷铁心的干式变压器在线圈浇注工序处理上无特殊要求,可完全采用传统浇注工艺,且线圈可直接绕制在浇注内模上,模具结构简单,绕制方便。It can be seen that the winding of the coil on the three-phase three-dimensional fracture type winding core core of the embodiment is completely liberated, and the traditional production mode can be completely used, and the high and low voltage coils can be independently wound in the traditional production mode, and can also be wound by multiple windings. The wire machine is wound at the same time, so it can be flexibly adjusted according to the production task and delivery date, and the winding efficiency is high, thereby overcoming the single-frame iron core of the closed frame structure in the existing three-dimensional triangular coil core. A series of problems caused by closed winding production. In addition, the dry type transformer adopting the three-phase three-dimensional fracture type winding iron core of the embodiment has no special requirements in the coil casting process, and the traditional casting process can be completely used, and the coil can be directly wound on the casting inner mold, and the mold structure Simple and easy to wind.
本实施例所述三相立体断口式卷铁心还具有生产效率高、模具成本低,专用设备及工装少的优势,产品生产过程可实现线圈与卷铁心并行,突破了现有立体三角形卷铁心产品的制造瓶颈,同时还兼具现有立体三角形卷铁心具有的性能优势,并将现有立体三角形卷铁心的性能优势与常规铁心生产模式的效率优势有机融合,具备较高的优越性。The three-phase three-dimensional fracture type coil core of the embodiment also has the advantages of high production efficiency, low mold cost, less special equipment and less tooling, and the product production process can realize the parallel winding of the coil and the coil core, and break through the existing three-dimensional triangular coil core product. The manufacturing bottleneck also has the performance advantages of the existing three-dimensional triangular core, and the performance advantages of the existing three-dimensional triangular core are organically combined with the efficiency advantages of the conventional iron production mode, and have high superiority.
如图7所示,现有变压器中的铁心为平面排列的叠片式结构,其三相磁路不一致(不对称),中间B相磁路最短,而两侧A相、C相磁路较长,由于磁阻大小和磁路长短成正比,故三相磁路的磁阻不相等,导致三相空载电流不平衡,从而对电网有所污染;同时各相磁路中存在着许多接缝形成的空气隙,这种空气隙加大了磁路的磁阻,从而增加了损耗和空载电流。而本实施例所述三相立体断口式卷铁心,其三相磁路为最理想的立体三角形,三相磁路完全对称,故三个单框铁心1的心柱的磁路长度和磁阻均一致且最短,使得三相空载电流完全平衡,电压波形好,对电网无污染。此外,在相同的铁心截面、窗高、中心距的情况下,由于三相立体断口式卷铁心结构的磁路最短,因此相比于现有叠片式结构的铁 心,铁轭用量较少,从而降低了产品制造成本。As shown in Fig. 7, the core of the existing transformer is a planarly arranged laminated structure, the three-phase magnetic circuit is inconsistent (asymmetric), the intermediate B-phase magnetic circuit is the shortest, and the A-phase and C-phase magnetic paths on both sides are compared. Long, because the magnitude of the reluctance is proportional to the length of the magnetic circuit, the reluctance of the three-phase magnetic circuit is not equal, resulting in unbalanced three-phase no-load current, which is polluted by the power grid. At the same time, there are many connections in the magnetic circuits of each phase. An air gap formed by the slit, which increases the magnetic resistance of the magnetic circuit, thereby increasing loss and no-load current. In the three-phase three-dimensional fracture type winding core of the embodiment, the three-phase magnetic circuit is the most ideal three-dimensional triangle, and the three-phase magnetic circuit is completely symmetrical, so the magnetic path length and magnetic resistance of the stem of the three single-frame iron cores 1 Both are consistent and shortest, so that the three-phase no-load current is completely balanced, the voltage waveform is good, and there is no pollution to the power grid. In addition, in the case of the same core cross section, window height, and center distance, since the magnetic circuit of the three-phase three-dimensional fracture type core structure is the shortest, the iron of the existing laminated structure is compared. The core, the iron yoke is used in a small amount, thereby reducing the manufacturing cost of the product.
本实施例中,形成单框铁心的硅钢带的导磁方向与磁路方向完全一致,且都最短,大幅度降低了空载损耗和空载电流,从而降低了变压器本身的能源消耗,提高了能源的使用效率,达到了节能的效果,还能降低谐波含量,提高电网供电质量,且受动、热冲击能力强、性能安全可靠,是一种使用传统材料但结构更为紧凑的高效节能型变压器铁心。In this embodiment, the magnetic conductive direction of the silicon steel strip forming the single-frame iron core is completely consistent with the magnetic circuit direction, and the shortest, which greatly reduces the no-load loss and the no-load current, thereby reducing the energy consumption of the transformer itself and improving the power consumption. Energy use efficiency, energy saving effect, harmonic content reduction, power supply quality improvement, strong thermal shock resistance, safe and reliable performance, high efficiency and energy saving using traditional materials but more compact structure Type transformer core.
本实施例还提供一种包括上述结构的三相立体断口式卷铁心的变压器,该变压器可以为油浸式变压器,也可以为各类干式变压器。The embodiment further provides a transformer including the three-phase three-dimensional broken type wound core of the above structure, and the transformer may be an oil-immersed transformer or a dry-type transformer of various types.
实施例2:Example 2:
本实施例也提供一种新型节能的三相立体断口式卷铁心,其与实施例1的区别仅在于:每个内层铁心片上设置的断口位于下铁轭处,每个外层铁心片上设置的两个断口分别位于左侧心柱靠近下铁轭位置处和右侧心柱靠近下铁轭位置处(图中未示出)。This embodiment also provides a novel energy-saving three-phase three-dimensional broken type wound core, which differs from Embodiment 1 only in that the fractures provided on each inner core piece are located at the lower iron yoke, and each outer core piece is disposed on the outer core piece. The two fractures are located at the position of the left core near the lower iron yoke and the position of the right core near the lower iron yoke (not shown).
具体地,本实施例中,所述内侧框架由若干个内层铁心片由内而外或由外而内顺序套接而成,每个内层铁心片上均设有一处断口,并位于单框铁心的下铁轭处,该处断口可称为下断口,各内层铁心片的下断口处接缝构成下断口接缝区;所述外侧框架由若干个外层铁心片由内而外或由外而内顺序套接而成,每个外层铁心片上均设有两处断口,分别位于单框铁心的左侧心柱靠近下铁轭位置处和单框铁心的右侧心柱靠近下铁轭位置处,这两处断口可分别称为左断口和右断口,各个外层铁心片的左断口处接缝构成左断口接缝区,各个外层铁心片的右断口处接缝构成右断口接缝区。Specifically, in the embodiment, the inner frame is formed by a plurality of inner core sheets from the inside to the outside or from the outer to the inner, and each inner core piece is provided with a fracture and is located in the single frame. At the lower iron yoke of the core, the fracture may be referred to as a lower fracture, and the joint at the lower fracture of each inner core sheet constitutes a lower fracture joint region; the outer frame is composed of a plurality of outer core sheets from the inside out or It is sleeved from the outside and the inside, and each outer core piece is provided with two fractures, which are respectively located at the left core of the single frame core near the lower iron yoke and the right core of the single frame core is close to the lower core. At the position of the iron yoke, the two fractures may be referred to as a left fracture and a right fracture, respectively, and the joints at the left fracture of each outer core sheet constitute a left fracture joint region, and the joints at the right fracture of each outer core sheet constitute a right Fracture seam area.
本实施例的三相立体断口式卷铁心的结构与实施例1的三相立体断口式卷铁心的结构的相关特征可以相互参考,此处不再赘述。The related features of the structure of the three-phase three-dimensional broken type wound core of the present embodiment and the structure of the three-phase three-dimensional broken type wound core of the first embodiment can be referred to each other, and details are not described herein again.
本实施例还提供一种包括上述结构的三相立体断口式卷铁心的变压器,该变压器可以为油浸式变压器,也可以为各类干式变压器。The embodiment further provides a transformer including the three-phase three-dimensional broken type wound core of the above structure, and the transformer may be an oil-immersed transformer or a dry-type transformer of various types.
本发明实施例所述三相立体断口式卷铁心由于在其外侧框架上设有两个断口接缝区,以及在其内侧框架上设有一个断口接缝区,只需将普通绕线机绕制而成的线圈依次经外侧框架上的断开处、内侧框架上的断开处套入每相心柱即可,而无须在每相心柱上绕制线圈,故产品制造的工艺性好,生产效率高,生产质量易控制,制造设备生产能力不受限制。当变压器线圈出现故障时,只需将线圈从对应相心柱上取下更换为新的线圈即可,维修简单、方便。卷铁心与线圈的组装过程中产生的应力较小,可大大降低铁心附加损耗。The three-phase three-dimensional fracture type winding iron core of the embodiment of the invention has two fracture joint seams on the outer frame and a fracture joint area on the inner frame thereof, and only needs to wind the ordinary winding machine The prepared coil can be inserted into each of the center pillars through the disconnection on the outer frame and the break on the inner frame, without the need to wind the coil on each phase column, so the manufacturing process is good. The production efficiency is high, the production quality is easy to control, and the production capacity of the manufacturing equipment is not limited. When the transformer coil fails, simply remove the coil from the corresponding phase column and replace it with a new one. The maintenance is simple and convenient. The stress generated during the assembly process of the coil core and the coil is small, and the additional loss of the core can be greatly reduced.
而且,本发明实施例所述三相立体断口式卷铁心制成的变压器具有优越的电磁性能, 其三相磁路完全对称,具有磁路短,励磁电流小,空載损耗低,谐波小噪声低,体积小、重量轻,节材节能等特点;此外,本发明实施例所述三相立体断口式卷铁心制成的变压器还具有优越的工艺性能,能够实现铁心制造的机械化,以及铁心和线圈的分体制造,有效解决了现有立体三角形卷铁心中因线圈必须在各相心柱上绕制而带来的种种困难和问题。生产企业无须投入大量的专用设备就能制造31500KVA及以下各类低成本、低损耗变压器产品,易于推广应用,且应用前景广阔。Moreover, the transformer made of the three-phase three-dimensional fracture type winding core according to the embodiment of the invention has superior electromagnetic performance. The three-phase magnetic circuit is completely symmetrical, and has the characteristics of short magnetic circuit, small excitation current, low no-load loss, low harmonics and low noise, small volume, light weight, energy saving of materials, and the like. The transformer made of three-dimensional fractured coil core also has superior process performance, can realize mechanization of core manufacturing, and separate manufacturing of core and coil, effectively solving the existing three-dimensional triangular coil core because the coil must be in each phase column All kinds of difficulties and problems caused by winding up. Manufacturers can manufacture 3,500KVA and below low-cost, low-loss transformer products without the need to invest a large amount of special equipment, which is easy to promote and apply, and has broad application prospects.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While the preferred embodiment of the invention has been described, it will be understood that Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and the modifications and
可以理解的是,上述实施例的编号(即实施例1和实施例2)是用于区分各实施例的,并不代表各实施例的优劣。It can be understood that the numbers of the above embodiments (ie, Embodiment 1 and Embodiment 2) are used to distinguish the embodiments, and do not represent the advantages and disadvantages of the embodiments.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。 It is apparent that those skilled in the art can make various modifications and variations to the invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention cover the modifications and modifications of the invention

Claims (10)

  1. 一种三相立体断口式卷铁心,包括三个单框铁心,所述三个单框铁心拼合成三角形对称立体式结构,其特征在于,每个所述单框铁心包括内侧框架和套设在内侧框架之外的外侧框架,所述外侧框架上形成有两个断口接缝区,并在这两个断口接缝区处可开合,所述内侧框架上形成有一个断口接缝区,并在该断口接缝区处可开合。A three-phase three-dimensional broken type wound core comprises three single-frame iron cores, and the three single-frame iron cores are combined into a triangular symmetric three-dimensional structure, wherein each of the single-frame iron cores comprises an inner frame and a sleeve An outer frame outside the inner frame, the outer frame is formed with two fracture seam regions, and is openable at the two fracture joint regions, and the inner frame is formed with a fracture seam region, and It can be opened and closed at the joint area of the fracture.
  2. 如权利要求1所述的卷铁心,其特征在于,所述内侧框架由若干个内层铁心片顺序套接而成,每个内层铁心片上均设有一处断口,并位于上铁轭处,各内层铁心片的断口处接缝构成上断口接缝区;所述外侧框架由若干个外层铁心片顺序套接而成,每个外层铁心片上均设有两处断口,分别位于左侧心柱靠近上铁轭位置处和右侧心柱靠近上铁轭位置处,各个外层铁心片的左断口处接缝构成左断口接缝区,各个外层铁心片的右断口处接缝构成右断口接缝区。The core of claim 1 , wherein the inner frame is sequentially sleeved by a plurality of inner core sheets, each of which has a fracture on the inner core piece and is located at the upper iron yoke. The joints at the fractures of the inner core sheets constitute the upper fracture joint region; the outer frame is formed by sequentially arranging a plurality of outer core sheets, and each outer core sheet is provided with two fractures, respectively located at the left The side pillar is located near the upper iron yoke and the right core is near the upper iron yoke, and the seam at the left fracture of each outer core piece constitutes a left fracture seam area, and the seam of the outer fracture of each outer core piece is seamed. Form the right fracture seam area.
  3. 如权利要求1所述的卷铁心,其特征在于,所述内侧框架由若干个内层铁心片顺序套接而成,每个内层铁心片上均设有一处断口,并位于下铁轭处,各内层铁心片的断口处接缝构成下断口接缝区;所述外侧框架由若干个外层铁心片顺序套接而成,每个外层铁心片上均设有两处断口,分别位于左侧心柱靠近下铁轭位置处和右侧心柱靠近下铁轭位置处,各个外层铁心片的左断口处接缝构成左断口接缝区,各个外层铁心片的右断口处接缝构成右断口接缝区。The core of claim 1 , wherein the inner frame is sequentially sleeved by a plurality of inner core sheets, each of which has a fracture on the inner core piece and is located at the lower iron yoke. The joints at the fractures of the inner core sheets constitute a lower fracture joint region; the outer frame is formed by sequentially arranging a plurality of outer core sheets, and each outer core sheet is provided with two fractures, respectively located at the left The side pillar is located near the lower iron yoke and the right core is near the lower iron yoke, and the seam at the left fracture of each outer core piece constitutes the left fracture joint area, and the seam of the right outer core piece is at the right fracture joint. Form the right fracture seam area.
  4. 如权利要求2或3所述的卷铁心,其特征在于,相邻两个内层铁心片上的断口位置错位设置;相邻两个外层铁心片的左侧断口位置错位设置;相邻两个外层铁心片的右侧断口位置错位设置。The core of claim 2 or 3, wherein the fracture positions on the adjacent two inner core sheets are misaligned; the left fracture positions of the adjacent two outer core sheets are misaligned; The position of the right side of the outer core piece is misaligned.
  5. 如权利要求4所述的卷铁心,其特征在于,所述上断口接缝区内的断口接缝呈阶梯状错位排布;所述左断口接缝区内的断口接缝呈锯齿形错位排布;所述右断口接缝区内的断口接缝呈锯齿形错位排布。The core of claim 4, wherein the fracture seam in the seam region of the upper fracture is arranged in a stepped manner; the fracture seam in the seam region of the left fracture is a zigzag misalignment row Cloth; the fracture joint in the seam region of the right fracture is arranged in a zigzag dislocation.
  6. 如权利要求2或3所述的卷铁心,其特征在于,每个所述内层铁心片和每个所述外层铁心片均呈多边形设置。 A rolled core according to claim 2 or 3, wherein each of said inner core sheets and each of said outer core sheets are disposed in a polygonal shape.
  7. 如权利要求6所述的卷铁心,其特征在于,每个所述单框铁心由经折弯成多边形的各内层铁心片和各外层铁心片依次叠积成闭合回路,其中,每个所述单框铁心的所有外层铁心片和所有内层铁心片的宽度呈多级阶梯状分布,且相邻两个内层铁心片或外层铁心片的宽度之差为一级台阶。A core according to claim 6, wherein each of said single-frame cores is sequentially formed into a closed loop by inner core sheets and outer core sheets which are bent into a polygonal shape, wherein each of said outer core sheets is sequentially closed. The widths of all the outer core sheets and all the inner core sheets of the single-frame core are distributed in a plurality of steps, and the difference between the widths of the adjacent two inner core sheets or the outer core sheets is one step.
  8. 如权利要求1所述的卷铁心,其特征在于,每个所述单框铁心的横截面为半圆形或外接半圆的多边形。A core according to claim 1, wherein each of said single-frame cores has a semicircular or circumscribed semicircular cross section.
  9. 如权利要求1所述的卷铁心,其特征在于,每个所述单框铁心由硅钢材料制成。A rolled core according to claim 1, wherein each of said single-frame cores is made of a silicon steel material.
  10. 一种变压器,其特征在于,包括如权利要求1~9中任一项所述的三相立体断口式卷铁心。 A transformer comprising the three-phase three-dimensional fracture type wound core according to any one of claims 1 to 9.
PCT/CN2016/086182 2016-06-17 2016-06-17 Three-phase three-dimensional fracture-type wound iron core and transformer WO2017214973A1 (en)

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CN109192466A (en) * 2018-11-08 2019-01-11 山东电工电气集团智能电气有限公司 transformer core and transformer
CN110136933A (en) * 2019-06-24 2019-08-16 江苏五洲电力科技有限公司 A kind of three-phase stereo non-circular openings formula rewinding material structure
CN110556235A (en) * 2019-10-19 2019-12-10 北京中热信息科技有限公司 Star-shaped folding iron core transformer
CN112285431A (en) * 2020-10-14 2021-01-29 武汉钢铁有限公司 Device and method for measuring single-frame core loss of three-dimensional wound core transformer
CN113628849A (en) * 2021-07-16 2021-11-09 中铁第一勘察设计院集团有限公司 Transformer core and transformer

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CN203536171U (en) * 2013-06-04 2014-04-09 孙晖 Three-phase stereo fracture-type roll iron core
CN204348481U (en) * 2015-01-12 2015-05-20 陈炳宏 There is the transformer rewinding material group of single otch and two incision simultaneously

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CN109192466A (en) * 2018-11-08 2019-01-11 山东电工电气集团智能电气有限公司 transformer core and transformer
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CN110136933A (en) * 2019-06-24 2019-08-16 江苏五洲电力科技有限公司 A kind of three-phase stereo non-circular openings formula rewinding material structure
CN110556235A (en) * 2019-10-19 2019-12-10 北京中热信息科技有限公司 Star-shaped folding iron core transformer
CN112285431A (en) * 2020-10-14 2021-01-29 武汉钢铁有限公司 Device and method for measuring single-frame core loss of three-dimensional wound core transformer
CN113628849A (en) * 2021-07-16 2021-11-09 中铁第一勘察设计院集团有限公司 Transformer core and transformer

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