WO2017213140A1 - Polyether polymer, composition containing same, and molded article - Google Patents
Polyether polymer, composition containing same, and molded article Download PDFInfo
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- WO2017213140A1 WO2017213140A1 PCT/JP2017/020983 JP2017020983W WO2017213140A1 WO 2017213140 A1 WO2017213140 A1 WO 2017213140A1 JP 2017020983 W JP2017020983 W JP 2017020983W WO 2017213140 A1 WO2017213140 A1 WO 2017213140A1
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- polyether
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/14—Unsaturated oxiranes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention (hereinafter sometimes referred to as the present invention) relates to a polyether polymer, a composition containing the polyether polymer, and a molded body.
- the present invention relates to a polyether polymer having a surface resistance value within a certain range under a predetermined condition and having a suppressed appearance change, that is, excellent in shape stability, a composition containing the polyether polymer, and a molded article.
- the present invention shows a single polyether polymer (hereinafter, referred to as a rubber roll material for OA equipment such as a copying machine or the like, an excellent surface resistance value suitable as an antistatic material, and an excellent balance property with water absorption.
- polyether copolymer (Sometimes referred to as “polyether copolymer”).
- the “single polyether polymer” means one polyether copolymer, and is distinguished from a blend of a plurality of polyether copolymers such as Patent Document 1 described later.
- the present invention also relates to a polyether polymer having a stable surface resistance value under low temperature / low humidity conditions and high temperature / high humidity conditions, and an antistatic material using the polyether polymer.
- the polyether copolymer having ionic conductivity is widely used as a rubber roll material for office automation equipment, and is also used as an antistatic material that is mixed with a resin and other rubber to maintain its function semipermanently.
- polymer materials such as resins and rubbers are easily charged, and thus have a problem of attracting dust and dust and deteriorating the beauty.
- static electricity causes malfunction of electronic devices, and in order to prevent malfunction, the surface resistance value of rubber or plastic is set to 1.0 ⁇ 10 10 to 1.0 ⁇ 10 12 ( ⁇ / Sq.) Or less (Non-Patent Document 1).
- Patent Document 1 proposes a method of blending a propylene oxide homopolymer having a low water absorption rate with respect to an ethylene oxide copolymer as a method for achieving a balance between surface resistance and water absorption.
- Polyether materials such as polyether copolymers are excellent in ionic conductivity, but at the same time have the problem of high water absorption, lack of dimensional stability, and change in color tone such as becoming cloudy with water absorption. There is a problem to cause. Moreover, the same problem may arise also in the composition which mixed these as an antistatic material, and the molded object obtained using this composition.
- Patent Document 1 As the polyether material, the material of Patent Document 1 is cited.
- two types of polyether polymers are required, and in addition, it is an essential condition to mix polymers having different characteristics. Therefore, uneven surface resistance and water absorption in the same material due to poor dispersion. May occur.
- the present invention has been made by paying attention to the above-mentioned circumstances, and the purpose thereof is the conditions of 23 ° C. and 50% RH; and the conditions of 10 ° C., 15% RH and 35 ° C., 85% RH. At least one of the following: satisfying a predetermined surface resistance value (hereinafter, this characteristic is sometimes referred to as “excellent in semiconductivity”), and the appearance change is suppressed, that is, excellent in shape stability ( Hereinafter, this property may be referred to as “excellent in dimensional stability”) a polyether polymer, a composition containing the same, and a molded product produced using the polyether polymer or the composition Is to provide.
- a predetermined surface resistance value hereinafter, this characteristic is sometimes referred to as “excellent in semiconductivity”
- excellent in shape stability hereinafter, this property may be referred to as “excellent in dimensional stability”
- a polyether polymer a composition containing the same, and a molded product produced using the polyether polymer
- the object of the present invention is to provide, for example, a single polyether polymer excellent in semiconductivity and dimensional stability that is suitable as a rubber roll for OA equipment, an antistatic material, and an antistatic material alone, and a crosslinked product thereof.
- An object is to provide an antistatic material.
- the present inventors have made various studies.
- the water absorption at 23 ° C. and 50% RH is 1.5% by weight or less, and the surface resistance value is 1.0 ⁇ 10 12. ( ⁇ / sq.) Or less; and the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both 1.0 ⁇ 10 8 to 1.0 ⁇ . 10 12 ( ⁇ / sq.);
- a polyether polymer characterized by satisfying at least one of the above, and further a cross-linked product thereof has found that the above-mentioned problems can be solved. .
- Item 1 The water absorption at 23 ° C. and 50% RH is 1.5% by weight or less and the surface resistance value is 1.0 ⁇ 10 12 ( ⁇ / sq.) Or less; and 10 ° C., 15% The surface resistance value at RH and the surface resistance value at 35 ° C. and 85% RH are all 1.0 ⁇ 10 8 to 1.0 ⁇ 10 12 ( ⁇ / sq.).
- Item 2 (A) 65 to 99 mole percent of structural units derived from ethylene oxide, (B) 35 to 1 mole percent of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) having a crosslinkable functional group Item 2.
- the polyether polymer according to Item 1 which contains 0 to 10 mole percent of structural units derived from an oxirane monomer.
- Item 3 (A) 65 to 90 mole percent of structural units derived from ethylene oxide, (B) 30 to 5 mole percent of structural units derived from an oxirane monomer composed of 4 to 10 carbon atoms, (C) a crosslinkable functional group Item 3.
- the polyether polymer according to Item 1 or 2 which contains 1 to 8 mole percent of structural units derived from an oxirane monomer.
- Item 4 The polyether polymer according to Item 2, wherein the (B) oxirane monomer having 4 or more carbon atoms is an oxirane monomer having an alkyl group or an alkoxy group.
- Item 5 The polyether polymer according to any one of Items 2 to 4, wherein the oxirane monomer having a crosslinkable functional group (C) is glycidyl methacrylate or allyl glycidyl ether.
- Item 6. A composition comprising the polyether polymer according to any one of Items 1 to 5, or a crosslinked product thereof; and at least one selected from a conductivity-imparting agent, rubber, resin and solvent.
- Item 7 A molded article produced using the polyether polymer or composition according to any one of Items 1 to 6.
- Item 1a Polyether polymer characterized by having a water absorption of 1.5 wt% or less at 23 ° C. and 50% RH and having a surface resistance of 1.0 ⁇ 10 12 ( ⁇ / sq.) Or less.
- Item 2a (A) 65 to 99 mol% (mol percent) of structural units derived from ethylene oxide, (B) 35 to 1 mol% of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) crosslinkability The polyether polymer according to Item 1a, comprising 0 to 10 mol% of a structural unit derived from an oxirane monomer having a functional group.
- Item 3a The polyether polymer according to Item 2a, wherein the oxirane monomer having 4 or more carbon atoms is an oxirane monomer having an alkyl group or an alkoxy group.
- Item 4a The polyether polymer according to Item 2a or 3a, wherein the oxirane monomer having a crosslinkable functional group is glycidyl methacrylate or allyl glycidyl ether.
- Item 5a A crosslinked product obtained by crosslinking the polyether polymer according to any one of Items 1a to 4a.
- Item 1b The surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both 1.0 ⁇ 10 8 to 1.0 ⁇ 10 12 ( ⁇ / sq.).
- a polyether polymer characterized by Item 2b An antistatic material containing the polyether polymer according to Item 1b.
- Item 3b (A) 65 to 90 mol% of structural units derived from ethylene oxide, (B) 30 to 5 mol% of structural units derived from alkylene oxide (oxirane monomer) composed of 4 to 10 carbon atoms, (C) cross-linking Item 2.
- the antistatic material according to Item 2b which is a polyether polymer containing 1 to 8 mol% of a structural unit derived from an oxirane monomer having a functional functional group.
- Item 4b (C) The antistatic material according to Item 3b, wherein the oxirane monomer having a crosslinkable functional group is glycidyl methacrylate or allyl glycidyl ether.
- Item 5b An antistatic material-containing composition comprising the antistatic material according to Item 2b to 4b and a resin.
- Item 6b An antistatic material-containing composition comprising the antistatic material according to Item 2b to 4b and rubber.
- Item 7b An antistatic material-containing composition comprising the antistatic material according to items 2b to 4b, a rubber and a resin.
- Item 8b An antistatic material-containing composition comprising the antistatic material according to Item 2b to 4b and a solvent.
- Item 9b A molded article obtained by molding the antistatic material-containing composition according to any one of Items 5b to 8b.
- a polyether polymer having a surface resistance value within a certain range under a predetermined condition and having an appearance change suppressed, that is, excellent in shape stability, a composition containing the polyether polymer, and molding Can provide the body.
- the polyether polymer and its cross-linked product according to the present invention are suitable for uses such as antistatic materials, specifically antistatic materials that require semiconductivity, rubber rolls for OA equipment, and the like.
- the polyether polymer of the present invention has a water absorption at 23 ° C. and 50% RH of 1.5% by weight or less and a surface resistance value of 1.0 ⁇ 10 12 ( ⁇ / sq.) Or less;
- the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both 1.0 ⁇ 10 8 to 1.0 ⁇ 10 12 ( ⁇ / sq.). Satisfying at least one of the following:
- the water absorption at 23 ° C. and 50% RH of the polyether polymer of the present invention is 1.5% by weight or less in that it does not cause a problem of appearance change such as cloudiness or warpage deformation under high temperature and high humidity. It is preferably 1.4% by weight or less, and particularly preferably 1.2% by weight or less.
- the lower limit of the water absorption rate at 23 ° C. and 50% RH is not particularly limited, but may be 0.01% by weight or more, and may be 0.1% by weight or more. From the viewpoint of securing a certain water absorption rate in order to suppress an increase in the surface resistance value, the water absorption rate is 0.3% by weight or more, further 0.5% by weight or more, and further 0.7% by weight. Can be super.
- the water absorption at 23 ° C. and 50% RH can be calculated from the weight of the polyether polymer in a dry state and the weight of the polyether polymer conditioned at a temperature of 23 ° C. and a humidity of 50% RH as follows. .
- a polyether polymer is laid on a mold and pressed for 2 minutes with a vacuum heating press set at 160 ° C., thereby forming a 1 mm thick molded polymer sheet as a test piece.
- the weight of the test piece in the dry state after conditioning the test piece in a dry bath adjusted to ⁇ 50 ° C. for 48 hours is defined as the weight of the polyether polymer in the dry state.
- the weight of the test piece after conditioning for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 23 ° C. and a humidity of 50% RH is adjusted to a temperature of 23 ° C. and a humidity of 50% RH.
- the weight of the obtained polyether polymer is adjusted to a temperature of 23 ° C. and a humidity of 50% RH.
- the surface resistance value of the polyether polymer of the present invention at 23 ° C. and 50% RH is 1.0 ⁇ 10 12 ( ⁇ / sq.) Or less, and 1.0 ⁇ 10 11 ( ⁇ / sq.) Or less. And is more preferably 7.0 ⁇ 10 10 ( ⁇ / sq.) Or less.
- the lower limit of the surface resistance value at 23 ° C. and 50% RH is not particularly limited, but may be 1.0 ⁇ 10 7 ( ⁇ / sq.) Or more, and 1.0 ⁇ 10 8 ( ⁇ / sq.) Or more. It may be.
- the surface resistance value at 23 ° C. and 50% RH is obtained as follows. That is, a polyether polymer is spread on a mold and pressed for 2 minutes with a vacuum heating press set at a temperature of 160 ° C., so that a 1 mm thick molded polymer sheet is used as a test piece, and the test piece is dew point- Test specimens conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 23 ° C. and a humidity of 50% RH for the test pieces in a dry state after conditioning for 48 hours in a dry bath adjusted to 50 ° C. In a humidity chamber, a voltage of 100 volts is applied using an insulation resistance meter such as Hiresta manufactured by Mitsubishi Chemical Corporation, the resistance value after 1 minute is read, and the surface resistance value is calculated.
- a humidity chamber a voltage of 100 volts is applied using an insulation resistance meter such as Hiresta manufactured by Mitsubishi Chemical Corporation, the resistance value after 1 minute is read, and the surface resistance value is calculated.
- the polyether polymer of the present invention satisfies the above characteristics, or the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both 1.0 ⁇ It is preferably 10 8 ( ⁇ / sq.) Or more, more preferably 2.0 ⁇ 10 8 ( ⁇ / sq.) Or more, and the upper limit is 1.0 ⁇ 10 12 ( ⁇ / sq.) Or less. It is preferable that it is 5.0 ⁇ 10 11 ( ⁇ / sq.) Or less. Since the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both within this range, the surface resistance value is stable under general temperature and humidity conditions. I can expect that. It is more preferable that the water absorption rate and surface resistance value at 23 ° C. and 50% RH are satisfied, and the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are satisfied.
- the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are obtained as follows. That is, a polyether polymer is spread on a mold and pressed for 2 minutes with a vacuum heating press set at a temperature of 160 ° C., so that a 1 mm thick molded polymer sheet is used as a test piece, and the test piece is dew point- The dried test piece after conditioning for 48 hours in a dry bath adjusted to 50 ° C. was subjected to a temperature of 10 ° C. and humidity of 15% RH (low temperature and low humidity conditions), or a temperature of 35 ° C. and humidity of 85% RH (high temperature and high humidity conditions).
- test piece conditioned for 48 hours in the constant temperature and humidity chamber adjusted to was applied with a voltage of 100 volts in the same constant temperature and humidity chamber using an insulation resistance meter such as Hiresta manufactured by Mitsubishi Chemical Corporation.
- insulation resistance meter such as Hiresta manufactured by Mitsubishi Chemical Corporation.
- the resistance value after 1 minute is read to calculate the surface resistance value.
- the polyether polymer of the present invention has an excellent balance between the surface resistance value and the water absorption that affects the shape stability, and achieves both a low surface resistance value and excellent shape stability. Can be realized.
- polyether polymer satisfying the above properties, (A) 65 to 99 mole percent of structural units derived from ethylene oxide, (B) 35 to 1 mole percent of structural units derived from an oxirane monomer having 4 or more carbon atoms, ( C) Those containing 0 to 10 mole percent of structural units derived from an oxirane monomer having a crosslinkable functional group are preferred.
- polyether polymer satisfying the above characteristics, (A) 65 to 90 mole percent of structural units derived from ethylene oxide, (B) 30 to 5 mole percent of structural units derived from an oxirane monomer composed of 4 to 10 carbon atoms, (C) Those containing 1 to 8 mole percent of structural units derived from an oxirane monomer having a crosslinkable functional group are more preferred.
- each structural unit will be described.
- the structural unit derived from (A) ethylene oxide in the polyether polymer is preferably 65 to 99 mol%, more preferably 65 to 95 mol%, and particularly preferably 65 to 90 mol%.
- (A) a structural unit derived from ethylene oxide The lower limit is preferably 65 mol% or more, more preferably 67 mol% or more, the upper limit is preferably 99 mol% or less, more preferably 95 mol% or less, 90 More preferably, it is at most mol%.
- the lower limit is preferably 1 mol% or more, and 5 mol% or more. More preferably, it is 8 mol% or more, still more preferably 10 mol% or more.
- the upper limit is preferably 35 mol% or less, and more preferably 30 mol% or less.
- the range of the structural unit is preferably 35 to 1 mol%, more preferably 35 to 5 mol%, still more preferably 30 to 5 mol%, and more preferably 30 to 10 mol%. Further preferred.
- the lower limit of the structural unit is: It is preferably 15 mol% or more, and more preferably 20 mol% or more.
- Examples of the oxirane monomer having 4 or more carbon atoms include an oxirane monomer having an alkyl group, an oxirane monomer having an alkyloxy group, an oxirane monomer having a cycloalkyl group, and an oxirane having an aromatic group.
- Examples include monomers, oxirane monomers having an ester group, oxirane monomers having an hydroxy group (epoxy alcohol), oxirane monomers having an alkyl group, and oxirane monomers having an alkyloxy group.
- oxirane monomers having 4 or more carbon atoms include oxirane monomers having an alkyl group such as epoxybutane, epoxy hexane, and epoxy octane, methyl glycidyl ether, ethyl glycidyl ether, butyl glycidyl ether, and hexyl glycidyl ether.
- Oxirane monomers having alkyloxy groups such as 2-ethylhexyl glycidyl ether, methoxyethoxyethyl glycidyl ether, 1,2-epoxycyclopentane, 1,2-epoxycyclohexane, 1,2-epoxy Oxirane monomers having a cycloalkyl group such as cyclododecane, oxirane monomers having an aromatic group such as styrene oxide and phenylglycidyl ether, and esters such as propyl 2,3-epoxybutanoate And oxirane monomers having a hydroxy group such as 4,5-epoxy-1-pentanol, 3,4-epoxy-1-butanol, and the like. In addition to these, two or more may be used in combination.
- alkyloxy groups also referred to as alkoxy groups
- alkoxy groups such as 2-ethylhexyl glycidy
- an oxirane monomer having an alkyl group or an alkoxy group is preferable.
- 2-ethylhexyl glycidyl ether or alkylene oxides having 4 to 10 carbon atoms, particularly epoxy butane and epoxy hexane are preferable because they are easily copolymerized with ethylene oxide.
- a polyether polymer having a surface resistance value within a certain range under both low temperature and low humidity conditions and high temperature and high humidity conditions it is composed of 4 to 10 carbon atoms.
- Alkylene oxide is preferable, alkylene oxide having 4 to 8 carbon atoms is more preferable, epoxy butane such as 1,2-epoxybutane, and epoxyhexane such as 1,2-epoxyhexane. Is more preferable.
- the lower limit is preferably 0 mol% or more, more preferably 1 mol% or more, It is more preferably 2 mol% or more, particularly preferably 3 mol% or more, and the upper limit is preferably 10 mol% or less, more preferably 8 mol% or less, and 6 mol% or less. More preferably, it is more preferably 5 mol% or less.
- the range of the structural unit is preferably 0 to 10 mol%, more preferably 1 to 8 mol%, more preferably 1 to 6 mol%, particularly preferably 1 to 5 mol%. preferable.
- (C) a crosslinkable functional group is used in order to obtain a polyether polymer having excellent surface stability and having a stable surface resistance value under the low temperature / low humidity conditions and the high temperature / high humidity conditions.
- the structural unit derived from the oxirane monomer is preferably in the range of 1 to 8 mole percent.
- the oxirane monomer having a crosslinkable functional group may be any oxirane monomer capable of crosslinking the polyether copolymer of the present invention, and examples thereof include halogen-containing oxirane monomers.
- Specific examples include epihalohydrins such as epichlorohydrin, epibromohydrin, epiiodohydrin, epifluorohydrin, p-chlorostyrene oxide, dibromophenylglycidyl ether, m-chloromethylstyrene oxide, p-chloromethylstyrene oxide, chloro Halogen-substituted oxiranes other than epihalohydrins such as glycidyl acetate, chloromethyl glycidate, tetrafluorooxirane, 1,1,2,3,3,3-hexafluoro-1,2-epoxypropane, allyl glycidyl ether, acrylic acid Ethylenically unsaturated
- oxirane monomers having a crosslinkable functional group may be used alone or in combination of two or more.
- Preferable in terms of monomer price and availability are allyl glycidyl ether and glycidyl methacrylate. Particularly preferred is glycidyl methacrylate.
- a preferred combination of the structural unit derived from the oxirane monomer (B) having 4 or more carbon atoms and the structural unit derived from the oxirane monomer (C) having a crosslinkable functional group is 2-ethylhexyl glycidyl ether.
- a combination of an alkylene oxide composed of 4 to 10 carbon atoms, particularly epoxybutane, epoxyhexane, and an ethylenically unsaturated group-containing oxirane, particularly glycidyl methacrylate in accordance with the present invention. It is preferable for achieving the value and the water absorption rate.
- the polyether polymer having a water absorption at 23 ° C. and 50% RH and a surface resistance value described above includes (A) ethylene oxide-derived structural units of 65 to 99 mol%, and (B) a carbon number of 4
- An example of a polyether polymer containing 35 to 1 mol% of structural units derived from the oxirane monomer constituted as described above and (C) 0 to 10 mol% of structural units derived from an oxirane monomer having a crosslinkable functional group can do.
- the polyether polymer of (A) includes (A) 65 to 99 mol% of structural units derived from ethylene oxide, (B) 35 to 1 mol% of structural units derived from an oxirane monomer having 4 or more carbon atoms, ( C) A polyether polymer containing 0 to 10 mol% of a structural unit derived from an oxirane monomer having a crosslinkable functional group can be exemplified.
- the polymerization composition of the polyether polymer can be determined from the calculation result obtained by dissolving the polyether polymer in deuterated chloroform, obtaining the integral value of each unit by 1 H-NMR.
- the lower limit of the weight average molecular weight of the polyether polymer is preferably 10,000 or more, more preferably 100,000 or more, still more preferably 300,000 or more, and the upper limit is 5 million or less. Preferably, it is 3 million or less, more preferably 2 million or less.
- the weight average molecular weight of the polyether polymer is preferably 10,000 to 5,000,000, more preferably 100,000 to 3,000,000, and even more preferably 300,000 to 2,000,000.
- the lower limit of the weight average molecular weight is more preferably 500,000 or more, particularly preferably 900,000 or more, and particularly preferably 1.1 million or more.
- the weight average molecular weight of the polyether polymer is calculated by gel permeation chromatography (GPC) in terms of standard polystyrene.
- the glass transition temperature of the polyether polymer is preferably ⁇ 35 ° C. or lower, more preferably ⁇ 40 ° C. or lower, still more preferably ⁇ 44 ° C. or lower, and preferably ⁇ 49 ° C. or lower. More preferably, it is more preferably ⁇ 54 ° C. or less, still more preferably ⁇ 59 ° C. or less, and particularly preferably ⁇ 61 ° C. or less.
- the lower limit of the glass transition temperature of the polyether polymer can be, for example, ⁇ 80 ° C. or higher.
- the heat of crystal fusion of the polyether polymer is preferably 25 J / g or less, more preferably 22 J / g or less, still more preferably 19 J / g or less, and 16 J / g or less. Particularly preferred is 8 J / g or less in terms of lowering the environmental variation index.
- the lower limit of the heat of crystal fusion of the polyether polymer can be, for example, 0 J / g or more.
- the glass transition temperature of the polyether polymer is a value obtained by differential scanning calorimetry (DSC), and the heat of crystal melting is a value obtained from the melting peak.
- Method for producing polyether polymer (A) 65 to 99 mol% of structural units derived from ethylene oxide, (B) 35 to 1 mol% of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) an oxirane unit having a crosslinkable functional group
- A 65 to 99 mol% of structural units derived from ethylene oxide
- B 35 to 1 mol% of structural units derived from an oxirane monomer composed of 4 or more carbon atoms
- C an oxirane unit having a crosslinkable functional group
- the production of a polyether polymer containing 0 to 10 mol% of a structural unit derived from a monomer uses a solution capable of ring-opening polymerization of an oxirane compound as a catalyst, and a solution polymerization method at a temperature in the range of ⁇ 20 to 100 ° C. It can be carried out by a slurry polymerization method or the like.
- a catalyst for example, a catalyst system in which organic aluminum is mainly used and this is reacted with an oxoacid compound of water or phosphorus, acetylacetone, etc., a catalyst system in which organic zinc is mainly used and water is reacted with this, organic tin- Examples include phosphate ester condensate catalyst systems.
- the polyether copolymer of the present invention can be produced using the organotin-phosphate ester condensate catalyst system described in US Pat. No. 3,773,694 by the present applicant.
- a crosslinked product obtained by crosslinking the polyether polymer may be used.
- the cross-linked product obtained by cross-linking the polyether polymer of the present invention may be obtained by cross-linking by reacting the polyether polymer itself, or by cross-linking by heating together with a cross-linking agent suitable for the cross-linkable functional group. Alternatively, it may be obtained by crosslinking using a thermal polymerization initiator or a photoreaction initiator (also referred to as a photopolymerization initiator) suitable for the crosslinkable functional group.
- the crosslinking can be performed by irradiating active energy rays such as ultraviolet rays in addition to heating.
- a known crosslinking accelerator, crosslinking accelerator, and crosslinking retarder can be used in the present invention together with the crosslinking agent, and a known crosslinking assistant can be used in the present invention together with the thermal polymerization initiator and the photoreaction initiator. it can.
- crosslinking agents can be used.
- a halogen-containing oxirane monomer in particular, an epihalohydrin or halogen-substituted oxirane other than this epihalohydrin is used.
- Usable crosslinking agents include ethylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, hexamethylenetetramine, p-phenylenediamine, cumenediamine, N, N'-dicinenamylidene-1,6-hexanediamine, ethylenediamine carbamate, hexamethylenediamine Polyamine crosslinking agents such as carbamate, thiourea crosslinking agents such as ethylenethiourea, 1,3-diethylthiourea, 1,3-dibutylthiourea, trimethylthiourea, 2,5-dimercap 1,3,4-thiadiazole, 2-mercapto-1,3,4-thiadiazole-5-thiobenzoate and other thiadiazole-based crosslinking agents, 2,4,6-trimercapto-1,3,5-triazine, 2 -Methoxy-4,6-dimercaptotriazine, 2-hexyla
- the diene series is usually used as a crosslinking agent.
- sulfur-based cross-linking agents such as sulfur, tetramethylthiuram disulfide, dipentamethylenethiuram tetrasulfide, morpholine disulfide, parabenzoquinone dioxime, benzoylquinone dioxime, etc.
- resin-based crosslinking agents such as quinonedioxime-based crosslinking agents, polymethylolphenol, alkylphenol formaldehyde resins, and bromated alkylphenol formaldehyde resins.
- the amount of the crosslinking agent is preferably 0.1 to 10 parts by weight, more preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the polyether polymer.
- the heating temperature is 100 to 200 ° C.
- the heating time is usually 0.5 to 300 minutes, although it varies depending on the temperature.
- any method such as compression molding using a mold, injection molding, steam, infrared rays, or microwave heating can be used.
- thermal polymerization initiator examples include radical initiators selected from organic peroxide initiators, azo compound initiators, and the like.
- organic peroxide initiators ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxyesters, and the like that are usually used for crosslinking are used.
- azo compound-based initiator those usually used for crosslinking such as an azonitrile compound, an azoamide compound, an azoamidine compound, etc. are used.
- These compounds can be used alone or in combination of two or more.
- an organic peroxide-based initiator is used.
- Activating energy rays can be ultraviolet rays, visible rays, electron beams or the like.
- ultraviolet rays are preferable because of the price of the apparatus and ease of control.
- photoreaction initiators that can be used in the present invention, alkylphenone initiators, benzophenone initiators, acylphosphine oxide initiators, titanocene initiators, triazine initiators, bisimidazole initiators, oxime esters And system initiators.
- an alkylphenone-based initiator, a benzophenone-based initiator, or an acyl phosphine oxide-based initiator is used.
- two or more types can be used in combination.
- alkylphenone initiator examples include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propane. -1-one, 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- [4- [4- (2 -Hydroxy-2-methyl-propionyl) -benzyl] phenyl] -2-methyl-propan-1-one, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, etc. It is done.
- benzophenone initiator examples include benzophenone, 2-chlorobenzophenone, 4,4′-bis (diethylamino) benzophenone, 4,4′-bis (dimethylamino) benzophenone, methyl-2-benzoylbenzoate, and the like. .
- Benzophenone, 4,4′-bis (diethylamino) benzophenone, and 4,4′-bis (dimethylamino) benzophenone are preferred.
- acylphosphine oxide-based initiator examples include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, and the like. Bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide is preferred.
- the crosslinking reaction can be carried out by heating at a temperature setting from room temperature to about 200 ° C. for about 10 minutes to 24 hours.
- a xenon lamp, a mercury lamp, a high-pressure mercury lamp, and a metal halide lamp can be used.
- a UV irradiator using a high-pressure mercury lamp as a light source can be carried out.
- the amount of the thermal polymerization initiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer.
- the upper limit is preferably 10 parts by weight or less, and more preferably 4 parts by weight or less.
- the amount of the photoinitiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer.
- the upper limit is preferably 6 parts by weight or less, and more preferably 4 parts by weight or less.
- crosslinking aid may be used in combination with a photoreaction initiator.
- crosslinking aid examples include triallyl cyanurate, triallyl isocyanurate, triacryl formal, triallyl trimellitate, N, N′-m-phenylene bismaleimide, dipropargyl terephthalate, diallyl phthalate, tetraallyl terephthal Amides, triallyl phosphate, hexafluorotriallyl isocyanurate, N-methyltetrafluorodiallyl isocyanurate, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, methanedithiol, 1,2-ethanedithiol, 1,2-propanedithiol 1,3-propanedithiol, 1,4-butanedithiol, 1,6-hexanedithiol, 1,7-heptanedithiol, 1,8-octanedithiol, 1,9-nonanedi Thiol, 1,10-decanedithio
- the shape of the polyether polymer of the present invention or a cross-linked product thereof is not limited, and examples thereof include lumps, fibers, films, sheets, pellets, and powders.
- the polyether polymer of the present invention or a crosslinked product thereof is used in fields where non-chargeability is required, such as automobile parts, OA equipment, parts for home appliances, electric / electronic fields, or storage / storage cases, tubes, etc.
- Used in The polyether polymer of the present invention or a cross-linked product thereof can be preferably used as an antistatic material in the above field. Below, an antistatic material is demonstrated to an example as a use.
- the polyether polymer or a cross-linked product thereof can be used as a base (base material).
- base material in addition to the case of using only the polyether polymer or a crosslinked product thereof, the following additives may be included in the polyether polymer or the crosslinked product thereof.
- additives to be blended in a general rubber composition for example, fillers, processing aids, plasticizers, acid acceptors.
- additives such as an ultraviolet absorber, an oil resistance improver, a foaming agent, a scorch inhibitor, and a lubricant may be blended in the polyether polymer of the present invention and its cross-linked product.
- the antistatic material may be an antistatic material containing the above polyether polymer, may be an antistatic material consisting only of the above polyether polymer, and may be pelletized or powdered. Good.
- the polyether polymer or a crosslinked product thereof can be used as an additive for at least one selected from a conductivity-imparting agent, rubber, resin and solvent. That is, the present invention also includes a composition containing the polyether polymer or a crosslinked product thereof; and at least one selected from a conductivity imparting agent, rubber, resin and solvent.
- the antistatic material can be used as an antistatic material-containing composition by being used together with a conductivity imparting agent, a resin, rubber, and a solvent.
- Examples of the conductivity-imparting agent used in the composition of the present invention include organic sulfonic acid alkali metal salts.
- alkali metal constituting the alkali metal sulfonic acid alkali metal salt examples include alkali metals such as lithium, sodium, potassium, rubidium and cesium, among which sodium, potassium and cesium are preferable, and potassium and sodium are particularly preferable.
- the organic sulfonic acid alkali metal salt is selected from the group consisting of alkali metal salts of bis (fluoroalkylsulfonyl) imide, alkali metal salts of tris (fluoroalkylsulfonyl) methide, and alkali metal salts of trifluoroalkylsulfonic acid. It is preferable that
- organic sulfonic acid alkali metal salt examples include bis (trifluoromethanesulfonyl) imide lithium Li (CF 3 SO 2 ) 2 N, bis (trifluoromethanesulfonyl) imidopotassium K (CF 3 SO 2 ) 2 N, Bis (trifluoromethanesulfonyl) imide sodium Na (CF 3 SO 2 ) 2 N, tris (trifluoromethanesulfonyl) methide lithium Li (CF 3 SO 2 ) 3 C, tris (trifluoromethanesulfonyl) methide potassium K (CF 3 SO 2 ) 3 C, sodium tris (trifluoromethanesulfonyl) methide Na (CF 3 SO 2 ) 3 C, lithium trifluoromethanesulfonate Li (CF 3 SO 3 ), potassium trifluoromethanesulfonate K (CF 3 SO 3 ), trifluoromethanesulfone Sodium Na (CF 3 SO
- the content of the conductivity imparting agent is not particularly limited, but is 0.1 to 30 parts by weight, preferably 0.5 parts by weight or more, more preferably 1.0 parts by weight with respect to 100 parts by weight of the polyether polymer. Part or more, more preferably 1.5 parts by weight or more, particularly preferably 2.0 parts by weight or more, and preferably 25 parts by weight or less, more preferably 20 parts by weight or less, still more preferably 15 parts by weight or less. Preferably there is.
- the resin used in the composition of the present invention is preferably a thermoplastic resin or a thermoplastic elastomer.
- the thermoplastic resin is a polyester resin such as polyethylene terephthalate or polybutylene terephthalate.
- Polycarbonate resin, polystyrene resin, ABS resin, AS resin, polyamide resin, polyphenylene ether resin, polyethylene resin, polypropylene resin, polyvinyl chloride resin, polyoxymethylene resin, acrylic resin, and the like can be used.
- thermoplastic elastomer a styrene thermoplastic elastomer, a polyamide thermoplastic elastomer, a polyolefin thermoplastic elastomer, a polyester thermoplastic elastomer, a polyvinyl chloride thermoplastic elastomer, a polyurethane thermoplastic elastomer, or the like can be used. These may be used alone or in combination of two or more.
- the composition of the present invention is not particularly limited in the amount of the resin and the polyether polymer, but the amount of the polyether polymer is 0 with respect to 100 parts by weight of the resin. 0.01 parts by weight or more is preferably blended, 0.05 parts by weight or more is more preferred, 1 part by weight or more is more preferred, 900 parts by weight or less is preferred, 600 More preferably, it is blended in an amount of up to 400 parts by weight.
- the blending method is not particularly limited, and a commonly used method can be used, and examples thereof include a roll, an extruder, and a kneader.
- Examples of the rubber used in the composition of the present invention such as an antistatic material-containing composition include butadiene rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR), acrylic rubber, and 2 Examples of mixed rubbers of more than one species can be given.
- BR butadiene rubber
- SBR styrene-butadiene rubber
- NBR acrylonitrile-butadiene rubber
- acrylic rubber examples of mixed rubbers of more than one species can be given.
- the blending amount of rubber and polyether polymer is not particularly limited, but the blending amount is 0 for the polyether polymer with respect to 100 parts by weight of rubber. 0.01 parts by weight or more is preferably blended, more preferably 0.05 parts by weight or more, more preferably 1 part by weight or more, still more preferably 30 parts by weight or less, More preferably, it is blended in an amount of not more than 15 parts by weight, still more preferably not more than 15 parts by weight.
- the blending method is not particularly limited, and a commonly used method can be used, and examples thereof include a roll, an extruder, and a kneader.
- composition of the present invention is not particularly limited in the amount of the solvent and the polyether polymer, but the amount of the polyether polymer is 0 with respect to 100 parts by weight of the solvent. 0.01 parts by weight or more is preferably blended, more preferably 0.05 parts by weight or more, more preferably 1 part by weight or more, still more preferably 80 parts by weight or less, More preferably, it is blended in an amount of not more than 50 parts by weight, still more preferably not more than 50 parts by weight.
- the antistatic material-containing composition is a liquid in which a polyether polymer is dissolved in a solvent. In this case, as described later, it can be used as a coating solution.
- composition of the present invention such as an antistatic material-containing composition
- examples of the composition of the present invention further include antioxidants, stabilizers, ultraviolet absorbers, antistatic materials other than those defined in the present invention, lubricants, plasticizers, colorants, A foaming agent, a filler, a pigment, a fragrance, a flame retardant, and a thermal polymerization initiator, a photoreaction initiator, a crosslinking aid and the like can be blended as described later.
- a thermal polymerization initiator, a photoreaction initiator, a crosslinking aid, an antioxidant, or a lubricant it is preferable to use a thermal polymerization initiator, a photoreaction initiator, a crosslinking aid, an antioxidant, or a lubricant.
- the molded body produced using the said polyether polymer, its crosslinked material, or the composition containing the said polyether polymer is also contained in this invention.
- the polyether polymer of the present invention or a cross-linked product thereof may be molded, for example, into a fiber, a film, a sheet, a pellet, a powder or the like after adding the above-mentioned additives alone.
- the composition of the present invention can be used as a molded article by molding as exemplified below.
- the molded body include fibers, films, sheets, pellets, powders, and coating films on substrates.
- These molded bodies may be molded bodies that exhibit elasticity (elastic molded bodies) or may be hard molded bodies that do not exhibit elasticity.
- Examples of the elastic molded body include elastic rolls.
- composition using the solvent and the polyether polymer for example, the antistatic material-containing composition using the polyether polymer as the solvent and the antistatic material can be used as a coating liquid.
- the coating method include a roll coating method, a gravure coating method, a dip coating method, and a spray coating method.
- the resin for example, polyester resin such as polyethylene terephthalate, polycarbonate resin, polystyrene resin, ABS resin, AS resin, polyamide resin, polyphenylene ether resin, polyethylene resin, polypropylene resin, polyvinyl chloride resin, polyoxymethylene
- polyester resin such as polyethylene terephthalate, polycarbonate resin, polystyrene resin, ABS resin, AS resin, polyamide resin, polyphenylene ether resin, polyethylene resin, polypropylene resin, polyvinyl chloride resin, polyoxymethylene
- a molded body by coating a substrate with a composition containing a resin, an acrylic resin, or a mixture of two or more of these and a polyether polymer.
- the antistatic material-containing composition of the present invention can contain a thermal polymerization initiator, a photoreaction initiator, and a crosslinking aid, and can undergo a crosslinking reaction during molding or after molding to obtain a molded body.
- Crosslinking can be carried out by heating or irradiation with active energy rays such as ultraviolet rays.
- the crosslinking reaction can be carried out by heating at a temperature setting from room temperature to about 200 ° C. for about 10 minutes to 24 hours.
- a xenon lamp, a mercury lamp, a high-pressure mercury lamp, and a metal halide lamp can be used.
- a UV irradiation machine using a high-pressure mercury lamp as a light source an integrated exposure dose of 1 to 10,000 mJ / cm 2 is irradiated. It can be carried out.
- thermal polymerization initiator examples include radical initiators selected from organic peroxide initiators, azo compound initiators, and the like.
- organic peroxide initiators ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxy esters, and the like that are usually used for crosslinking are used.
- azo compound-based initiator those usually used for crosslinking such as an azonitrile compound, an azoamide compound, an azoamidine compound, etc. are used.
- an organic peroxide-based initiator is used. These compounds can be used alone or in combination of two or more.
- Activating energy rays can be ultraviolet rays, visible rays, electron beams or the like.
- ultraviolet rays are preferable because of the price of the apparatus and ease of control.
- photoreaction initiators that can be used in the present invention, alkylphenone initiators, benzophenone initiators, acylphosphine oxide initiators, titanocene initiators, triazine initiators, bisimidazole initiators, oxime esters And system initiators.
- an alkylphenone-based initiator, a benzophenone-based initiator, or an acyl phosphine oxide-based initiator is used.
- two or more types can be used in combination.
- alkylphenone initiator examples include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxycyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propane. -1-one, 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- [4- [4- (2 -Hydroxy-2-methyl-propionyl) -benzyl] phenyl] -2-methyl-propan-1-one, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, etc. It is done.
- benzophenone initiator examples include benzophenone, 2-chlorobenzophenone, 4,4′-bis (diethylamino) benzophenone, 4,4′-bis (dimethylamino) benzophenone, methyl-2-benzoylbenzoate, and the like. .
- Benzophenone, 4,4′-bis (diethylamino) benzophenone, and 4,4′-bis (dimethylamino) benzophenone are preferred.
- acylphosphine oxide-based initiator examples include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, and the like. Bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide is preferred.
- the amount of the thermal polymerization initiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer.
- the upper limit is preferably 10 parts by weight or less, and more preferably 4 parts by weight or less.
- the amount of the photoinitiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer.
- the upper limit is preferably 6 parts by weight or less, and more preferably 4 parts by weight or less.
- crosslinking aid may be used in combination with a photoreaction initiator.
- crosslinking aid examples include triallyl cyanurate, triallyl isocyanurate, triacryl formal, triallyl trimellitate, N, N′-m-phenylene bismaleimide, dipropargyl terephthalate, diallyl phthalate, tetraallyl terephthal Amides, triallyl phosphate, hexafluorotriallyl isocyanurate, N-methyltetrafluorodiallyl isocyanurate, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, methanedithiol, 1,2-ethanedithiol, 1,2-propanedithiol 1,3-propanedithiol, 1,4-butanedithiol, 1,6-hexanedithiol, 1,7-heptanedithiol, 1,8-octanedithiol, 1,9-nonanedi Thiol, 1,10-decanedithio
- the molded product of the present invention can be formed into a shape such as a coating film on a substrate, in addition to fibers, films, sheets, pellets, and powders.
- the molded body of the present invention is used as various molded articles in fields where non-chargeability is required, such as automobile parts, OA equipment, home appliance parts, electrical / electronic fields, or storage / storage cases, tubes, etc. It is done.
- a polyether polymer having a stable surface resistance value under the low temperature / low humidity conditions and the high temperature / high humidity conditions is preferably used as an antistatic material.
- the copolymer composition of the polyether polymers obtained in the examples and comparative examples was obtained by dissolving the polyether polymer in deuterated chloroform, determining the integral value of each unit by 1 H-NMR, and calculating the composition ratio from the calculation results. Asked. As the apparatus, JNM GSX-270 type manufactured by JEOL Ltd. was used. The weight average molecular weights of the polyether polymers obtained in Examples and Comparative Examples were determined by gel permeation chromatography (GPC) by the following method.
- the glass transition temperature (Tg) and the heat of crystal melting ( ⁇ Hc) of the polyether polymers obtained in Examples and Comparative Examples were measured as follows. That is, using a differential scanning calorimeter “DSC 6220” manufactured by SII Technology Co., Ltd., a sample of 10 mg was packed in an aluminum pan for measurement, the heating rate was raised to 180 ° C. at 10 ° C./min, and the same temperature was maintained for 3 minutes. After being held, the temperature was lowered to ⁇ 100 ° C.
- the amount of heat of crystal melting ( ⁇ Hc) was determined from the area of the exothermic peak accompanying melting in the second temperature raising process.
- Example 1 The inside of a jacketed stainless steel reactor with an internal volume of 10 L was purged with nitrogen, 10 g of the condensate catalyst, 443 g of 2-ethylhexyl glycidyl ether (also described as EHGE), 70 g of glycidyl methacrylate (also described as GMA), and a solvent 4126 g of normal hexane was charged, and 355 g of ethylene oxide (also referred to as EO) was sequentially added while monitoring the polymerization rate of 2-ethylhexyl glycidyl ether by gas chromatography. The polymerization reaction was stopped by adding 16 g of methanol after 8 hours while maintaining the reaction temperature at 28 ° C.
- the copolymer composition of the obtained polyether copolymer was 86 mol% of structural units derived from ethylene oxide, 11 mol% of structural units derived from 2-ethylhexyl glycidyl ether, and 3 mol% of structural units derived from glycidyl methacrylate.
- the copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
- Example 2 The charge and the amount during the polymerization were carried out except that the condensate catalyst was 10 g, 1,2-epoxyhexane (also referred to as EH) 580 g, glycidyl methacrylate 110 g, and normal hexane 3750 g, and the amount of ethylene oxide was 399 g.
- EH 1,2-epoxyhexane
- glycidyl methacrylate 110 g also referred to as EH
- normal hexane 3750 g normal hexane 3750 g
- the amount of ethylene oxide was 399 g.
- 517 g of a polyether copolymer was obtained.
- the copolymer composition of the obtained polyether copolymer was 74 mol% of structural units derived from ethylene oxide, 22 mol% of structural units derived from 1,2-epoxyhexane, and 4 mol% of structural units derived from glycidyl methacrylate.
- Example 3 The polymerization charge was charged except that the amount of the charged product and its amount were 10 g of condensate catalyst, 480 g of 1,2-epoxybutane (also referred to as EB), 126 g of glycidyl methacrylate and 3750 g of normal hexane, and the amount of ethylene oxide was 644 g.
- 806 g of a polyether copolymer was obtained. Ethylene oxide was sequentially added while monitoring the polymerization rate of 1,2-epoxybutane by gas chromatography.
- the copolymer composition of the obtained polyether copolymer was 68 mol% of structural units derived from ethylene oxide, 28 mol% of structural units derived from 1,2-epoxybutane, and 4 mol% of structural units derived from glycidyl methacrylate. .
- the copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
- the copolymer composition of the obtained polyether copolymer was 9 mol% of a structural unit derived from propylene oxide and 91 mol% of a structural unit derived from ethylene oxide.
- the copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
- Comparative Example 2 The same as in Comparative Example 1 except that the charged product and its amount during polymerization were 10 g of condensate catalyst, 59 g of propylene oxide, 175 g of allyl glycidyl ether (also referred to as AGE) and 3750 g of normal hexane, and the amount of ethylene oxide was 1015 g. According to the procedure, 1007 g of a polyether copolymer was obtained. In addition, ethylene oxide was sequentially added while monitoring the polymerization rate of propylene oxide by gas chromatography.
- the copolymer composition of the obtained polyether copolymer was 4 mol% of a structural unit derived from propylene oxide, 90% of a structural unit derived from ethylene oxide, and 6 mol% of a structural unit derived from allyl glycidyl ether.
- the copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
- test pieces were prepared as follows.
- the temperature was 35 ° C. and the humidity was 85% RH (high temperature and high humidity condition, hereinafter “35 ° C. ⁇ 85% RH” or “35 ° C. 85”
- the temperature was adjusted in a constant temperature and humidity chamber adjusted for 48 hours, and the surface resistance value of each example was measured in the constant temperature and humidity chamber.
- an insulation resistance meter manufactured by Mitsubishi Chemical Corporation, Hiresta UX MCP-HT800 was used to apply a voltage of 100 volts, and the resistance value after 1 minute was read to calculate the surface resistance value.
- the measurement results are shown in Table 2.
- each polyether copolymer obtained in Examples and Comparative Examples is as follows.
- Table 1 it is clear that the polyether copolymers of Examples 1 to 3 having a water absorption rate of about 1% are excellent in terms of appearance change in a high temperature and high humidity environment.
- the polyether copolymers of Comparative Examples 1 and 2 using propylene oxide having 3 carbon atoms outside the scope of the present invention are the copolymers of Examples 1 to 3.
- the surface resistance is not inferior, it has a high water absorption rate and is extremely inferior in terms of appearance change in a high temperature and high humidity environment.
- the polyether copolymer of Comparative Example 3 has a high surface resistance, and is inferior to the polyether copolymers of Examples 1 to 3 in the balance between semiconductivity and water absorption.
- the polyether copolymers of Examples 2 to 3 are 1.0 ⁇ 10 8 to 1.0 ⁇ 10 12 ( ⁇ / sq.) Under low temperature / low humidity conditions and high temperature / high humidity conditions.
- the polyether copolymer of Comparative Examples 1 and 2 has a wide range of surface resistance values under low temperature / low humidity conditions and high temperature / high humidity conditions. Therefore, it was an unfavorable result in applications such as antistatic materials.
- Example 4 The polyether copolymer obtained in Example 3 was dissolved in tetrahydrofuran to a solid concentration of 15% by weight, and then the photopolymerization initiator Irgacure 907 (2-methyl-1- (4-methylthiophenyl) -2- A uniform solution was prepared by adding 1.5 parts by weight of morpholinopropan-1-one) to 100 parts by weight of the polyether copolymer. After dropping a certain amount of solution on the PET film, it was coated with an applicator and the tetrahydrofuran was evaporated to form a uniform film having a thickness of 100 ⁇ m. A UV irradiation machine using a high-pressure mercury lamp as a light source was irradiated with 1 J / cm 2 to obtain a crosslinked film (molded product).
- Irgacure 907 2-methyl-1- (4-methylthiophenyl)-2-
- a uniform solution was prepared by adding 1.5 parts by weight of morpholinopropan-1-one) to 100 parts by
- the dried molded body of Example 4 was conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 10 ° C. and a humidity of 15% RH (low temperature and low humidity conditions). The surface resistance value of was measured.
- the dried molded body of Example 4 was conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 23 ° C. and a humidity of 50% RH, and the surface resistance value of the molded body in the constant temperature and humidity chamber was adjusted. Measurements were made.
- the dried molded body of Example 4 was conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 35 ° C. and a humidity of 85% RH (high temperature and high humidity conditions).
- the surface resistance value of the molded body was measured.
- an insulation resistance meter manufactured by Mitsubishi Chemical Corporation, Hiresta UX MCP-HT800 was used to apply a voltage of 100 volts, and the resistance value after 1 minute was read to calculate the surface resistance value.
- the measurement results are shown in Table 3.
- the environmental variation value of the surface resistance value with respect to 50% RH (standard environment) was determined. The results are shown in Table 3. The smaller the change in the surface resistance value with respect to the standard environment, the smaller the environmental dependency.
- the environmental fluctuation value of the surface resistance value is the difference between the common logarithm of the surface resistance value in the environment of 10 ° C. ⁇ 15% RH and the common logarithm of the surface resistance value in the environment of 23 ° C. ⁇ 50% RH, and 23 ° C.
- Examples 5 and 6 and Example 7 below are shown as examples to which a conductivity imparting agent is added.
- Example 5 The polyether copolymer obtained in Example 3 was dissolved in tetrahydrofuran to a solid concentration of 15% by weight, and then the photopolymerization initiator Irgacure 907 (2-methyl-1- (4-methylthiophenyl) -2- 1.5 parts by weight of morpholinopropan-1-one) per 100 parts by weight of the polyether copolymer, and sodium salt (sodium trifluoromethanesulfonate, manufactured by Tokyo Chemical Industry Co., Ltd.) A uniform solution was prepared by adding 5 parts by weight to 100 parts by weight.
- Example 6 The polyether copolymer obtained in Example 3 was dissolved in tetrahydrofuran to a solid concentration of 15% by weight, and then the photopolymerization initiator Irgacure 907 (2-methyl-1- (4-methylthiophenyl) -2- 1.5 parts by weight of morpholinopropan-1-one) with respect to 100 parts by weight of the polyether copolymer, and potassium salt (potassium trifluoromethanesulfonate, manufactured by Tokyo Chemical Industry Co., Ltd.) A homogeneous solution was prepared by adding 10 parts by weight to 100 parts by weight.
- Example 5 The molded products obtained in Example 5 and Example 6 were measured for surface resistance and evaluated for environmental variation in the same manner as in Example 4 above. The results are shown in Table 4 below.
- Example 7 20 parts by weight of the polyether copolymer obtained in Example 3, 5 parts by weight of potassium salt (potassium trifluoromethanesulfonate, manufactured by Tokyo Kasei Kogyo Co., Ltd.), 75 weights of ABS resin (EX-18A, manufactured by UMGABS) After blending, the resin composition was melt-kneaded with a vented twin-screw extruder to obtain a resin composition.
- the resin composition was molded using an injection molding machine (model number “SE18DUZ”, manufactured by Sumitomo Heavy Industries, Ltd.) under conditions of a cylinder temperature of 250 ° C. and a mold temperature of 70 ° C. to obtain a molded product. A test piece (40 mm square, 1 mm thickness) was cut out from the molded product. About this test piece, it carried out similarly to the said Example 4, and performed the measurement of surface resistance value, and environmental fluctuation evaluation. The results are shown in Table 5 below.
- Example 8 the characteristics of the molded product obtained using the polyether copolymer of the present invention (Example 8) and the molded product obtained using a polyether copolymer other than the present invention (Comparative Example 3) are compared. did.
- Example 8 After blending 20 parts by weight of the polyether copolymer obtained in Example 3 and 80 parts by weight of ABS resin (EX-18A, UMGABS Co., Ltd.), the mixture was melt-kneaded in a twin-screw extruder with a vent. A resin composition was obtained. The resin composition was molded using an injection molding machine (model number “SE18DUZ”, manufactured by Sumitomo Heavy Industries, Ltd.) under conditions of a cylinder temperature of 250 ° C. and a mold temperature of 70 ° C. to obtain a molded product. A test piece (40 mm square, 1 mm thickness) was cut out from the molded product.
- an injection molding machine model number “SE18DUZ”, manufactured by Sumitomo Heavy Industries, Ltd.
- Example 3 Except that 20 parts by weight of the polyether copolymer obtained in Example 3 was changed to 20 parts by weight of the polyether copolymer obtained in Comparative Example 2, the same operation as in Example 8 was performed, and a test piece was obtained. Obtained.
- the polyether copolymer of the present invention was used for the production of a molded product, and was obtained even when the mixture with the polyether copolymer was various. It can be seen that environmental fluctuation of the surface resistance value of the molded product can be suppressed.
- the polyether polymer of the present invention is configured as described above, and has a surface resistance value of 23 ° C. and 50% RH; and 10 ° C., 15% RH and 35 ° C., and 85% RH. In at least one of the above, exhibiting excellent semiconductivity, excellent balance characteristics with water absorption, and excellent shape stability. In particular, it has a stable surface resistance value under the low temperature / low humidity conditions and high temperature / high humidity conditions of the present invention.
- Polyether copolymers are mixed with resins and rubbers and used as antistatic materials, but in the future, they are also expected to be used as single antistatic materials that have elasticity, chemical resistance, heat resistance, etc. as rubber. .
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Abstract
Description
項1 23℃、50%RHにおける吸水率が1.5重量%以下であり、かつ表面抵抗値が1.0×1012(Ω/sq.)以下であること;と、10℃、15%RHにおける表面抵抗値、及び、35℃、85%RHにおける表面抵抗値がいずれも1.0×108~1.0×1012(Ω/sq.)であること;の少なくともいずれかを満たすことを特徴とするポリエーテル重合体。
項2 (A)エチレンオキシド由来の構成単位65~99モルパーセント、(B)炭素数4以上で構成されるオキシラン単量体由来の構成単位35~1モルパーセント、(C)架橋性官能基を有するオキシラン単量体由来の構成単位0~10モルパーセントを含有することを特徴とする項1に記載のポリエーテル重合体。
項3 (A)エチレンオキシド由来の構成単位65~90モルパーセント、(B)炭素数4~10で構成されるオキシラン単量体由来の構成単位30~5モルパーセント、(C)架橋性官能基を有するオキシラン単量体由来の構成単位1~8モルパーセントを含有することを特徴とする項1または2に記載のポリエーテル重合体。
項4 前記(B)炭素数4以上で構成されるオキシラン単量体が、アルキル基、又はアルコキシ基を有するオキシラン単量体であることを特徴とする項2に記載のポリエーテル重合体。
項5 前記(C)架橋性官能基を有するオキシラン単量体がメタクリル酸グリシジル、アリルグリシジルエーテルであることを特徴とする項2~4のいずれかに記載のポリエーテル重合体。
項6 項1~5のいずれかに記載のポリエーテル重合体、またはその架橋物と;導電性付与剤、ゴム、樹脂及び溶媒から選択される少なくとも1種と;を含有する組成物。
項7 項1~6のいずれかに記載のポリエーテル重合体または組成物を用いて作製された成形体。 That is, the present invention can be described as follows.
Item 1 The water absorption at 23 ° C. and 50% RH is 1.5% by weight or less and the surface resistance value is 1.0 × 10 12 (Ω / sq.) Or less; and 10 ° C., 15% The surface resistance value at RH and the surface resistance value at 35 ° C. and 85% RH are all 1.0 × 10 8 to 1.0 × 10 12 (Ω / sq.). A polyether polymer characterized by the above.
Item 2 (A) 65 to 99 mole percent of structural units derived from ethylene oxide, (B) 35 to 1 mole percent of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) having a crosslinkable functional group Item 2. The polyether polymer according to Item 1, which contains 0 to 10 mole percent of structural units derived from an oxirane monomer.
Item 3 (A) 65 to 90 mole percent of structural units derived from ethylene oxide, (B) 30 to 5 mole percent of structural units derived from an oxirane monomer composed of 4 to 10 carbon atoms, (C) a crosslinkable functional group Item 3. The polyether polymer according to Item 1 or 2, which contains 1 to 8 mole percent of structural units derived from an oxirane monomer.
Item 4 The polyether polymer according to Item 2, wherein the (B) oxirane monomer having 4 or more carbon atoms is an oxirane monomer having an alkyl group or an alkoxy group.
Item 5 The polyether polymer according to any one of Items 2 to 4, wherein the oxirane monomer having a crosslinkable functional group (C) is glycidyl methacrylate or allyl glycidyl ether.
Item 6. A composition comprising the polyether polymer according to any one of Items 1 to 5, or a crosslinked product thereof; and at least one selected from a conductivity-imparting agent, rubber, resin and solvent.
Item 7 A molded article produced using the polyether polymer or composition according to any one of Items 1 to 6.
項1a 23℃、50%RHにおける吸水率が1.5重量%以下であり、かつ表面抵抗値が1.0×1012(Ω/sq.)以下であることを特徴とするポリエーテル重合体。
項2a (A)エチレンオキシド由来の構成単位65~99モル%(モルパーセント)、(B)炭素数4以上で構成されるオキシラン単量体由来の構成単位35~1モル%、(C)架橋性官能基を有するオキシラン単量体由来の構成単位0~10モル%を含有することを特徴とする項1a記載のポリエーテル重合体。
項3a 炭素数4以上で構成されるオキシラン単量体が、アルキル基、又はアルコキシ基を有するオキシラン単量体であることを特徴とする項2a記載のポリエーテル重合体。
項4a 架橋性官能基を有するオキシラン単量体がメタクリル酸グリシジル、アリルグリシジルエーテルであることを特徴とする項2a又は3a記載のポリエーテル重合体。
項5a 項1a~4aいずれかに記載のポリエーテル重合体を架橋してなる架橋物。 Further, the present invention can be described as in the following items 1a to 5a.
Item 1a Polyether polymer characterized by having a water absorption of 1.5 wt% or less at 23 ° C. and 50% RH and having a surface resistance of 1.0 × 10 12 (Ω / sq.) Or less. .
Item 2a (A) 65 to 99 mol% (mol percent) of structural units derived from ethylene oxide, (B) 35 to 1 mol% of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) crosslinkability The polyether polymer according to Item 1a, comprising 0 to 10 mol% of a structural unit derived from an oxirane monomer having a functional group.
Item 3a The polyether polymer according to Item 2a, wherein the oxirane monomer having 4 or more carbon atoms is an oxirane monomer having an alkyl group or an alkoxy group.
Item 4a The polyether polymer according to Item 2a or 3a, wherein the oxirane monomer having a crosslinkable functional group is glycidyl methacrylate or allyl glycidyl ether.
Item 5a A crosslinked product obtained by crosslinking the polyether polymer according to any one of Items 1a to 4a.
項1b 10℃、15%RHにおける表面抵抗値、及び、35℃、85%RHにおける表面抵抗値がいずれも1.0×108~1.0×1012(Ω/sq.)であることを特徴とするポリエーテル重合体。
項2b 項1b記載のポリエーテル重合体を含有する帯電防止材。
項3b (A)エチレンオキシド由来の構成単位65~90モル%、(B)炭素数4~10で構成されるアルキレンオキシド(オキシラン単量体)由来の構成単位30~5モル%、(C)架橋性官能基を有するオキシラン単量体由来の構成単位1~8モル%を含有するポリエーテル重合体であることを特徴とする項2b記載の帯電防止材。
項4b (C)架橋性官能基を有するオキシラン単量体がメタクリル酸グリシジル、アリルグリシジルエーテルであることを特徴とする項3b記載の帯電防止材。
項5b 項2b~4b記載の帯電防止材と樹脂を含有する帯電防止材含有組成物。
項6b 項2b~4b記載の帯電防止材とゴムを含有する帯電防止材含有組成物。
項7b 項2b~4b記載の帯電防止材とゴムと樹脂を含有する帯電防止材含有組成物。
項8b 項2b~4b記載の帯電防止材と溶媒を含有する帯電防止材含有組成物。
項9b 項5b~8bいずれかに記載の帯電防止材含有組成物を成形してなる成形体。 Further, the present invention can be described as the following items 1b to 5b.
Item 1b The surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both 1.0 × 10 8 to 1.0 × 10 12 (Ω / sq.). A polyether polymer characterized by
Item 2b An antistatic material containing the polyether polymer according to Item 1b.
Item 3b (A) 65 to 90 mol% of structural units derived from ethylene oxide, (B) 30 to 5 mol% of structural units derived from alkylene oxide (oxirane monomer) composed of 4 to 10 carbon atoms, (C) cross-linking Item 2. The antistatic material according to Item 2b, which is a polyether polymer containing 1 to 8 mol% of a structural unit derived from an oxirane monomer having a functional functional group.
Item 4b (C) The antistatic material according to Item 3b, wherein the oxirane monomer having a crosslinkable functional group is glycidyl methacrylate or allyl glycidyl ether.
Item 5b An antistatic material-containing composition comprising the antistatic material according to Item 2b to 4b and a resin.
Item 6b An antistatic material-containing composition comprising the antistatic material according to Item 2b to 4b and rubber.
Item 7b An antistatic material-containing composition comprising the antistatic material according to items 2b to 4b, a rubber and a resin.
Item 8b An antistatic material-containing composition comprising the antistatic material according to Item 2b to 4b and a solvent.
Item 9b A molded article obtained by molding the antistatic material-containing composition according to any one of Items 5b to 8b.
ポリエーテル重合体における、(A)エチレンオキシド由来の構成単位としては、65~99モル%有することが好ましいが、65~95モル%有することがより好ましく、65~90モル%有することが特に好ましい。特に、形状安定性に優れていると共に、上記低温・低湿度条件、及び高温・高湿度条件において、安定した表面抵抗値を有するポリエーテル重合体を得るには、(A)エチレンオキシド由来の構成単位としては、下限は65モル%以上であることが好ましく、67モル%以上であることがより好ましく、上限は99モル%以下であることが好ましく、95モル%以下であることがより好ましく、90モル%以下であることが更に好ましい。 [(A) Structural unit derived from ethylene oxide]
The structural unit derived from (A) ethylene oxide in the polyether polymer is preferably 65 to 99 mol%, more preferably 65 to 95 mol%, and particularly preferably 65 to 90 mol%. In particular, in order to obtain a polyether polymer having excellent surface stability and having a stable surface resistance value under the low temperature / low humidity conditions and the high temperature / high humidity conditions, (A) a structural unit derived from ethylene oxide The lower limit is preferably 65 mol% or more, more preferably 67 mol% or more, the upper limit is preferably 99 mol% or less, more preferably 95 mol% or less, 90 More preferably, it is at most mol%.
ポリエーテル重合体における、(B)炭素数4以上で構成されるオキシラン単量体(アルキレンオキシド)由来の構成単位としては、下限は1モル%以上であることが好ましく、5モル%以上であることがより好ましく、8モル%以上であることが更に好ましく、10モル%以上であることがより更に好ましい。上限は35モル%以下であることが好ましく、30モル%以下であることがより好ましい。例えば上記構成単位の範囲として、35~1モル%有することが好ましいが、35~5モル%有することがより好ましく、30~5モル%有することが更に好ましく、30~10モル%有することがより更に好ましい。この範囲であれば、ポリエーテル重合体が充分に低い表面抵抗値が得られる。また、特に、低温・低湿度条件、及び高温・高湿度条件のいずれの条件においても、表面抵抗値が一定範囲内にあるポリエーテル重合体を容易に得るには、上記構成単位の下限は、15モル%以上であることが好ましく、20モル%以上であることがより好ましい。 [(B) a structural unit derived from an oxirane monomer composed of 4 or more carbon atoms]
In the polyether polymer, (B) the structural unit derived from an oxirane monomer (alkylene oxide) composed of 4 or more carbon atoms, the lower limit is preferably 1 mol% or more, and 5 mol% or more. More preferably, it is 8 mol% or more, still more preferably 10 mol% or more. The upper limit is preferably 35 mol% or less, and more preferably 30 mol% or less. For example, the range of the structural unit is preferably 35 to 1 mol%, more preferably 35 to 5 mol%, still more preferably 30 to 5 mol%, and more preferably 30 to 10 mol%. Further preferred. Within this range, a sufficiently low surface resistance value can be obtained for the polyether polymer. In particular, in order to easily obtain a polyether polymer having a surface resistance value within a certain range under any of low temperature / low humidity conditions and high temperature / high humidity conditions, the lower limit of the structural unit is: It is preferably 15 mol% or more, and more preferably 20 mol% or more.
ポリエーテル重合体における、(C)架橋性官能基を有するオキシラン単量体由来の構成単位としては、下限としては0モル%以上であることが好ましく、1モル%以上であることがより好ましく、2モル%以上であることが更に好ましく、3モル%以上であることが特に好ましく、上限としては10モル%以下であることが好ましく、8モル%以下であることがより好ましく、6モル%以下であることが更に好ましく、5モル%以下であることが特に好ましい。例えば上記構成単位の範囲として、0~10モル%有することが好ましいが、1~8モル%有することがより好ましく、1~6モル%有することがより好ましく、1~5モル%有することが特に好ましい。
特に、形状安定性に優れていると共に、上記低温・低湿度条件、及び高温・高湿度条件において、安定した表面抵抗値を有するポリエーテル重合体を得るには、(C)架橋性官能基を有するオキシラン単量体由来の構成単位を、1~8モルパーセントの範囲内とすることが好ましい。 [(C) a structural unit derived from an oxirane monomer having a crosslinkable functional group]
As the structural unit derived from the oxirane monomer having a crosslinkable functional group (C) in the polyether polymer, the lower limit is preferably 0 mol% or more, more preferably 1 mol% or more, It is more preferably 2 mol% or more, particularly preferably 3 mol% or more, and the upper limit is preferably 10 mol% or less, more preferably 8 mol% or less, and 6 mol% or less. More preferably, it is more preferably 5 mol% or less. For example, the range of the structural unit is preferably 0 to 10 mol%, more preferably 1 to 8 mol%, more preferably 1 to 6 mol%, particularly preferably 1 to 5 mol%. preferable.
In particular, in order to obtain a polyether polymer having excellent surface stability and having a stable surface resistance value under the low temperature / low humidity conditions and the high temperature / high humidity conditions, (C) a crosslinkable functional group is used. The structural unit derived from the oxirane monomer is preferably in the range of 1 to 8 mole percent.
(A)エチレンオキシド由来の構成単位65~99モル%、(B)炭素数4以上で構成されるオキシラン単量体由来の構成単位35~1モル%、(C)架橋性官能基を有するオキシラン単量体由来の構成単位0~10モル%を含有するポリエーテル重合体の製造は、触媒としてオキシラン化合物を開環重合させ得るものを使用し、温度-20~100℃の範囲で溶液重合法、スラリー重合法等により実施できる。このような触媒としては、例えば有機アルミニウムを主体としこれに水やリンのオキソ酸化合物やアセチルアセトン等を反応させた触媒系、有機亜鉛を主体としこれに水を反応させた触媒系、有機錫-リン酸エステル縮合物触媒系等が挙げられる。例えば本出願人による米国特許第3,773,694号明細書に記載の有機錫-リン酸エステル縮合物触媒系を使用して本発明のポリエーテル共重合体を製造することができる。なお、このような製法により、共重合させる場合、これらの成分を実質上ランダムに共重合することが好ましい。 [Method for producing polyether polymer]
(A) 65 to 99 mol% of structural units derived from ethylene oxide, (B) 35 to 1 mol% of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) an oxirane unit having a crosslinkable functional group The production of a polyether polymer containing 0 to 10 mol% of a structural unit derived from a monomer uses a solution capable of ring-opening polymerization of an oxirane compound as a catalyst, and a solution polymerization method at a temperature in the range of −20 to 100 ° C. It can be carried out by a slurry polymerization method or the like. As such a catalyst, for example, a catalyst system in which organic aluminum is mainly used and this is reacted with an oxoacid compound of water or phosphorus, acetylacetone, etc., a catalyst system in which organic zinc is mainly used and water is reacted with this, organic tin- Examples include phosphate ester condensate catalyst systems. For example, the polyether copolymer of the present invention can be produced using the organotin-phosphate ester condensate catalyst system described in US Pat. No. 3,773,694 by the present applicant. In addition, when making it copolymerize by such a manufacturing method, it is preferable to copolymerize these components substantially randomly.
有機過酸化物系開始剤としては、ケトンパーオキサイド、パーオキシケタール、ハイドロパーオキサイド、ジアルキルパーオキサイド、ジアシルパーオキサイド、パーオキシエステル等、架橋用途に通常使用されているものが用いられ、1,1-ビス(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン、ジ-t-ブチルパーオキサイド、t-ブチルクミルパーオキサイド、ジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、ベンゾイルパーオキサイド、t-ブチルパーオキシ-2-エチルヘキサノエート等が挙げられる。 Examples of the thermal polymerization initiator that can be used in the present invention include radical initiators selected from organic peroxide initiators, azo compound initiators, and the like.
As organic peroxide initiators, ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxyesters, and the like that are usually used for crosslinking are used. 1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5- Examples include di (t-butylperoxy) hexane, benzoyl peroxide, t-butylperoxy-2-ethylhexanoate, and the like.
これらの化合物を、単独で用いる他、2種類以上併用することも可能である。好ましくは有機過酸化物系開始剤が用いられる。 As the azo compound-based initiator, those usually used for crosslinking such as an azonitrile compound, an azoamide compound, an azoamidine compound, etc. are used. 2,2′-azobisisobutyronitrile, 2,2′-azobis ( 2-methylbutyronitrile), 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2-azobis (2-methyl-N-phenylpropionamidine) dihydrochloride, 2 , 2′-azobis [2- (2-imidazolin-2-yl) propane], 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) propionamide], 2,2′-azobis ( 2-methylpropane), 2,2′-azobis [2- (hydroxymethyl) propionitrile] and the like.
These compounds can be used alone or in combination of two or more. Preferably, an organic peroxide-based initiator is used.
紫外線による場合は、キセノンランプ、水銀ランプ、高圧水銀ランプおよびメタルハライドランプを用いることができ、例えば、高圧水銀ランプを光源とするUV照射機にて積算露光量1~10000mJ/cm2照射することによって行うことができる。 In the case of using a heat, the crosslinking reaction can be carried out by heating at a temperature setting from room temperature to about 200 ° C. for about 10 minutes to 24 hours.
In the case of using ultraviolet rays, a xenon lamp, a mercury lamp, a high-pressure mercury lamp, and a metal halide lamp can be used. For example, by irradiating a cumulative exposure dose of 1 to 10000 mJ / cm 2 with a UV irradiator using a high-pressure mercury lamp as a light source. It can be carried out.
架橋反応に用いられる光反応開始剤の量はポリエーテル重合体100重量部に対して、下限は0.01重量部以上であることが好ましく、0.1重量部以上であることがより好ましく、上限は6重量部以下であることが好ましく、4重量部以下であることがより好ましい。 The amount of the thermal polymerization initiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer. The upper limit is preferably 10 parts by weight or less, and more preferably 4 parts by weight or less.
The amount of the photoinitiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer. The upper limit is preferably 6 parts by weight or less, and more preferably 4 parts by weight or less.
本発明には、前記ポリエーテル重合体やその架橋物、または前記ポリエーテル重合体を含む組成物を用いて作製された成形体も含まれる。例えば、本発明のポリエーテル重合体またはその架橋物を、単独でまたは前述の添加剤を添加してから、例えば繊維、フィルム、シート、ペレット、粉体等に成形することが挙げられる。 (Molded body)
The molded body produced using the said polyether polymer, its crosslinked material, or the composition containing the said polyether polymer is also contained in this invention. For example, the polyether polymer of the present invention or a cross-linked product thereof may be molded, for example, into a fiber, a film, a sheet, a pellet, a powder or the like after adding the above-mentioned additives alone.
紫外線による場合では、キセノンランプ、水銀ランプ、高圧水銀ランプおよびメタルハライドランプを用いることができ、例えば、高圧水銀ランプを光源とするUV照射機にて積算露光量1~10000mJ/cm2照射することによって行うことができる。 In the case of using a heat, the crosslinking reaction can be carried out by heating at a temperature setting from room temperature to about 200 ° C. for about 10 minutes to 24 hours.
In the case of ultraviolet rays, a xenon lamp, a mercury lamp, a high-pressure mercury lamp, and a metal halide lamp can be used. For example, by irradiating with a UV irradiation machine using a high-pressure mercury lamp as a light source, an integrated exposure dose of 1 to 10,000 mJ / cm 2 is irradiated. It can be carried out.
有機過酸化物系開始剤としては、ケトンパーオキサイド、パーオキシケタール、ハイドロパーオキサイド、ジアルキルパーオキサイド、ジアシルパーオキサイド、パーオキシエステル等、通常架橋用途に使用されているものが用いられ、1,1-ビス(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン、ジ-t-ブチルパーオキサイド、t-ブチルクミルパーオキサイド、ジクミルパーオキサイド、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、ベンゾイルパーオキサイド、t-ブチルパーオキシ-2-エチルヘキサノエート等が挙げられる。 Examples of the thermal polymerization initiator that can be used in the present invention include radical initiators selected from organic peroxide initiators, azo compound initiators, and the like.
As organic peroxide initiators, ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, diacyl peroxides, peroxy esters, and the like that are usually used for crosslinking are used. 1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5- Examples include di (t-butylperoxy) hexane, benzoyl peroxide, t-butylperoxy-2-ethylhexanoate, and the like.
好ましくは有機過酸化物系開始剤が用いられる。これらの化合物を、単独で使用する他、2種類以上併用することも可能である。 As the azo compound-based initiator, those usually used for crosslinking such as an azonitrile compound, an azoamide compound, an azoamidine compound, etc. are used. 2,2′-azobisisobutyronitrile, 2,2′-azobis (2 -Methylbutyronitrile), 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2-azobis (2-methyl-N-phenylpropionamidine) dihydrochloride, 2, 2′-azobis [2- (2-imidazolin-2-yl) propane], 2,2′-azobis [2-methyl-N- (2-hydroxyethyl) propionamide], 2,2′-azobis (2 -Methylpropane), 2,2'-azobis [2- (hydroxymethyl) propionitrile] and the like.
Preferably, an organic peroxide-based initiator is used. These compounds can be used alone or in combination of two or more.
架橋反応に用いられる光反応開始剤の量はポリエーテル重合体100重量部に対して、下限は0.01重量部以上であることが好ましく、0.1重量部以上であることがより好ましく、上限は6重量部以下であることが好ましく、4重量部以下であることがより好ましい。 The amount of the thermal polymerization initiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer. The upper limit is preferably 10 parts by weight or less, and more preferably 4 parts by weight or less.
The amount of the photoinitiator used for the crosslinking reaction is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the polyether polymer. The upper limit is preferably 6 parts by weight or less, and more preferably 4 parts by weight or less.
実施例・比較例で得られたポリエーテル重合体の共重合組成は、ポリエーテル重合体を重クロロホルムに溶解し、1H-NMRにより各ユニットの積分値を求め、その算出結果から組成比を求めた。装置としては、日本電子株式会社製のJNM GSX-270型を用いた。
実施例・比較例で得られたポリエーテル重合体の重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)によって、以下の方法により求めた。
装置:株式会社島津製作所製GPCシステム
カラム:昭和電工株式会社製Shodex KD-807、KD-806M、KD-806、KD-803
検出器:示差屈折計
溶媒:ジメチルホルムアミド(リチウムブロマイド1mmol/L)
流速:1mL/min
カラム温度:60℃
分子量標準物質:昭和電工株式会社製標準ポリスチレン <Analysis of polymer>
The copolymer composition of the polyether polymers obtained in the examples and comparative examples was obtained by dissolving the polyether polymer in deuterated chloroform, determining the integral value of each unit by 1 H-NMR, and calculating the composition ratio from the calculation results. Asked. As the apparatus, JNM GSX-270 type manufactured by JEOL Ltd. was used.
The weight average molecular weights of the polyether polymers obtained in Examples and Comparative Examples were determined by gel permeation chromatography (GPC) by the following method.
Equipment: GPC system column manufactured by Shimadzu Corporation Column: Shodex KD-807, KD-806M, KD-806, KD-803 manufactured by Showa Denko KK
Detector: Differential refractometer Solvent: Dimethylformamide (Lithium bromide 1 mmol / L)
Flow rate: 1 mL / min
Column temperature: 60 ° C
Molecular weight reference material: Showa Denko Co., Ltd. standard polystyrene
実施例・比較例で得られたポリエーテル重合体のガラス転移温度(Tg)と結晶融解熱量(ΔHc)を次の様にして測定した。即ち、エスアイアイテクノロジー社製の示差走査熱量計「DSC6220」を用いて、測定用アルミパンに試料10mgをつめて、加熱速度を10℃/分で180℃まで昇温し、同温度で3分間保持した後、冷却速度10℃/分で-100℃まで降温し、同温度で3分間保持した後、再度10℃/分で180℃まで昇温した際のサーモグラムからガラス転移温度(Tg)を求めた。結晶融解熱量(ΔHc)は、2回目の昇温過程における融解に伴う発熱ピークの面積より求めた。 (Measurement of glass transition temperature (Tg) and heat of crystal melting (ΔHc))
The glass transition temperature (Tg) and the heat of crystal fusion (ΔHc) of the polyether polymers obtained in Examples and Comparative Examples were measured as follows. That is, using a differential scanning calorimeter “DSC 6220” manufactured by SII Technology Co., Ltd., a sample of 10 mg was packed in an aluminum pan for measurement, the heating rate was raised to 180 ° C. at 10 ° C./min, and the same temperature was maintained for 3 minutes. After being held, the temperature was lowered to −100 ° C. at a cooling rate of 10 ° C./min, held at the same temperature for 3 minutes, and then again from the thermogram when heated to 180 ° C. at 10 ° C./min, the glass transition temperature (Tg) Asked. The amount of heat of crystal melting (ΔHc) was determined from the area of the exothermic peak accompanying melting in the second temperature raising process.
重合用触媒の製造攪拌機、温度計、及びコンデンサーを備えた三つ口フラスコにトリブチル錫クロライド10g、及びトリブチルフォスフェート35gを投入し、窒素気流下に攪拌しながら250℃で20分間加熱して留出物を留去させ、残留物として室温で固体状の縮合物を得た。以降これを重合用触媒として使用した(以下、縮合物触媒と記載する。)。 <Manufacture of polymerization catalyst>
Production of polymerization catalyst A three-necked flask equipped with a stirrer, a thermometer, and a condenser was charged with 10 g of tributyltin chloride and 35 g of tributyl phosphate and heated at 250 ° C. for 20 minutes with stirring under a nitrogen stream. The product was distilled off and a solid condensate was obtained as a residue at room temperature. Thereafter, this was used as a polymerization catalyst (hereinafter referred to as a condensate catalyst).
内容量10Lのジャケット付きステンレス製反応器の内部を窒素置換し、上記縮合物触媒10g、2-エチルヘキシルグリシジルエーテル(EHGEとも記載する)443g、メタクリル酸グリシジル(GMAとも記載する)70g、及び溶媒としてノルマルヘキサン4126gを仕込み、エチレンオキシド(EOとも記載する)355gは2-エチルヘキシルグリシジルエーテルの重合率をガスクロマトグラフィーで追跡しながら、逐次添加した。反応温度を28℃に維持したまま8時間後にメタノール16gを加えて重合反応を停止した。デカンテーションにより粒子状の重合体を取り出した後、減圧下、40℃で8時間乾燥してポリエーテル共重合体251gを得た。得られたポリエーテル共重合体の共重合組成は、エチレンオキシド由来の構成単位86モル%、2-エチルヘキシルグリシジルエーテル由来の構成単位11モル%、メタクリル酸グリシジル由来の構成単位3モル%であった。得られたポリエーテル共重合体の共重合組成、及び重量平均分子量については表1に示す。 Example 1
The inside of a jacketed stainless steel reactor with an internal volume of 10 L was purged with nitrogen, 10 g of the condensate catalyst, 443 g of 2-ethylhexyl glycidyl ether (also described as EHGE), 70 g of glycidyl methacrylate (also described as GMA), and a solvent 4126 g of normal hexane was charged, and 355 g of ethylene oxide (also referred to as EO) was sequentially added while monitoring the polymerization rate of 2-ethylhexyl glycidyl ether by gas chromatography. The polymerization reaction was stopped by adding 16 g of methanol after 8 hours while maintaining the reaction temperature at 28 ° C. After taking out the particulate polymer by decantation, it was dried at 40 ° C. under reduced pressure for 8 hours to obtain 251 g of a polyether copolymer. The copolymer composition of the obtained polyether copolymer was 86 mol% of structural units derived from ethylene oxide, 11 mol% of structural units derived from 2-ethylhexyl glycidyl ether, and 3 mol% of structural units derived from glycidyl methacrylate. The copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
重合時の仕込み物及びその量を、縮合物触媒10g、1,2-エポキシヘキサン(EHとも記載する)580g、メタクリル酸グリシジル110g、及びノルマルヘキサン3750gとし、エチレンオキシドの量を399gとした以外は実施例1と同様の手順でポリエーテル共重合体517gを得た。得られたポリエーテル共重合体の共重合組成は、エチレンオキシド由来の構成単位74モル%、1,2-エポキシヘキサン由来の構成単位22モル%、メタクリル酸グリシジル由来の構成単位4モル%であった。得られたポリエーテル共重合体の共重合組成、及び重量平均分子量については表1に示す。 (Example 2)
The charge and the amount during the polymerization were carried out except that the condensate catalyst was 10 g, 1,2-epoxyhexane (also referred to as EH) 580 g, glycidyl methacrylate 110 g, and normal hexane 3750 g, and the amount of ethylene oxide was 399 g. In the same procedure as in Example 1, 517 g of a polyether copolymer was obtained. The copolymer composition of the obtained polyether copolymer was 74 mol% of structural units derived from ethylene oxide, 22 mol% of structural units derived from 1,2-epoxyhexane, and 4 mol% of structural units derived from glycidyl methacrylate. . The copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
重合時の仕込み物及びその量を、縮合物触媒10g、1,2-エポキシブタン(EBとも記載する)480g、メタクリル酸グリシジル126g、及びノルマルヘキサン3750gとし、エチレンオキシドの量を644gとした以外は実施例1と同様の手順でポリエーテル共重合体806gを得た。尚、エチレンオキシドは1,2-エポキシブタンの重合率をガスクロマトグラフィーで追跡しながら、逐次添加した。得られたポリエーテル共重合体の共重合組成は、エチレンオキシド由来の構成単位68モル%、1,2-エポキシブタン由来の構成単位28モル%、メタクリル酸グリシジル由来の構成単位4モル%であった。得られたポリエーテル共重合体の共重合組成、及び重量平均分子量については表1に示す。 (Example 3)
The polymerization charge was charged except that the amount of the charged product and its amount were 10 g of condensate catalyst, 480 g of 1,2-epoxybutane (also referred to as EB), 126 g of glycidyl methacrylate and 3750 g of normal hexane, and the amount of ethylene oxide was 644 g. In the same procedure as in Example 1, 806 g of a polyether copolymer was obtained. Ethylene oxide was sequentially added while monitoring the polymerization rate of 1,2-epoxybutane by gas chromatography. The copolymer composition of the obtained polyether copolymer was 68 mol% of structural units derived from ethylene oxide, 28 mol% of structural units derived from 1,2-epoxybutane, and 4 mol% of structural units derived from glycidyl methacrylate. . The copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
内容量10Lのジャケット付きステンレス製反応器の内部を窒素置換し、上記縮合物触媒10g、プロピレンオキシド(POとも記載する)144g及び溶媒としてノルマルヘキサン3750gを仕込み、エチレンオキシド1106gはプロピレンオキシドの重合率をガスクロマトグラフィーで追跡しながら、逐次添加した。反応温度を28℃に維持したまま8時間後にメタノール16gを加えて重合反応を停止した。デカンテーションにより粒子状の重合体を取り出した後、減圧下、40℃で8時間乾燥してポリエーテル共重合体1086gを得た。得られたポリエーテル共重合体の共重合組成は、プロピレンオキシド由来の構成単位9モル%、エチレンオキシド由来の構成単位91モル%であった。得られたポリエーテル共重合体の共重合組成、及び重量平均分子量については表1に示す。 (Comparative Example 1)
The inside of a jacketed stainless steel reactor with an internal volume of 10 L is purged with nitrogen, charged with 10 g of the above condensate catalyst, 144 g of propylene oxide (also referred to as PO) and 3750 g of normal hexane as a solvent, and 1106 g of ethylene oxide has a polymerization rate of propylene oxide. Sequential additions were made while monitoring by gas chromatography. The polymerization reaction was stopped by adding 16 g of methanol after 8 hours while maintaining the reaction temperature at 28 ° C. After taking out the particulate polymer by decantation, it was dried at 40 ° C. under reduced pressure for 8 hours to obtain 1086 g of a polyether copolymer. The copolymer composition of the obtained polyether copolymer was 9 mol% of a structural unit derived from propylene oxide and 91 mol% of a structural unit derived from ethylene oxide. The copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
重合時の仕込み物及びその量を、縮合物触媒10g、プロピレンオキシド59g、アリルグリシジルエーテル(AGEとも記載する)175g、及びノルマルヘキサン3750gとし、エチレンオキシドの量を1015gとした以外は比較例1と同様の手順でポリエーテル共重合体1007gを得た。尚、エチレンオキシドはプロピレンオキシドの重合率をガスクロマトグラフィーで追跡しながら、逐次添加した。得られたポリエーテル共重合体の共重合組成は、プロピレンオキシド由来の構成単位4モル%、エチレンオキシド由来の構成単位モル90%、アリルグリシジルエーテル由来の構成単位6モル%であった。得られたポリエーテル共重合体の共重合組成、及び重量平均分子量については表1に示す。 (Comparative Example 2)
The same as in Comparative Example 1 except that the charged product and its amount during polymerization were 10 g of condensate catalyst, 59 g of propylene oxide, 175 g of allyl glycidyl ether (also referred to as AGE) and 3750 g of normal hexane, and the amount of ethylene oxide was 1015 g. According to the procedure, 1007 g of a polyether copolymer was obtained. In addition, ethylene oxide was sequentially added while monitoring the polymerization rate of propylene oxide by gas chromatography. The copolymer composition of the obtained polyether copolymer was 4 mol% of a structural unit derived from propylene oxide, 90% of a structural unit derived from ethylene oxide, and 6 mol% of a structural unit derived from allyl glycidyl ether. The copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
重合時の仕込み物及びその量を、縮合物触媒10g、フェニルグリシジルエーテル(PhGEとも記載する)536g、メタクリル酸グリシジル68g、及びノルマルヘキサン4050gとし、エチレンオキシドの量を346gとした以外は実施例1と同様の手順でポリエーテル共重合体881gを得た。得られたポリエーテル共重合体の共重合組成は、エチレンオキシド由来の構成単位66モル%、フェニルグリシジルエーテル由来の構成単位30モル%、メタクリル酸グリシジル由来の構成単位4モル%であった。得られたポリエーテル共重合体の共重合組成、及び重量平均分子量については表1に示す。 (Comparative Example 3)
The charge and the amount during polymerization were 10 g of condensate catalyst, 536 g of phenylglycidyl ether (also referred to as PhGE), 68 g of normal glycidyl methacrylate, and 4050 g of normal hexane, and the amount of ethylene oxide was 346 g. In the same procedure, 881 g of a polyether copolymer was obtained. The copolymer composition of the obtained polyether copolymer was 66 mol% of structural units derived from ethylene oxide, 30 mol% of structural units derived from phenylglycidyl ether, and 4 mol% of structural units derived from glycidyl methacrylate. The copolymer composition and weight average molecular weight of the obtained polyether copolymer are shown in Table 1.
実施例1~3のポリエーテル共重合体及び比較例1~3のポリエーテル共重合体それぞれを金型の上に敷き詰め、160℃に温度設定した真空加熱プレス機で2分間プレスすることにより、1mm厚のポリマーシートを成形し、実施例1~3、及び比較例1~3の試験片とした。 <Preparation of test piece>
Each of the polyether copolymers of Examples 1 to 3 and the polyether copolymers of Comparative Examples 1 to 3 was spread on a mold and pressed for 2 minutes with a vacuum heating press set at 160 ° C. A polymer sheet having a thickness of 1 mm was molded to obtain test pieces of Examples 1 to 3 and Comparative Examples 1 to 3.
実施例1~3、及び比較例1~3の各試験片に対し、露点-50℃に調整されたドライブースにおいて48時間状態調節後、試験片の重量を測定した。その重量を乾燥状態における重量とした。 <Drying of test piece>
For each of the test pieces of Examples 1 to 3 and Comparative Examples 1 to 3, the weight of the test pieces was measured after conditioning for 48 hours in a drive source adjusted to a dew point of −50 ° C. The weight was taken as the weight in the dry state.
乾燥させた実施例1~3、及び比較例1~3の各試験片に対し、温度23℃、湿度50%RH(以下「23℃×50%RH」または「23℃50%」と示すことがある)に調節した恒温恒湿槽内で48時間状態調節し、同恒温恒湿槽内で表面抵抗値の測定を行った。測定は絶縁抵抗計(三菱化学株式会社製、ハイレスタUX MCP-HT800)を用いて、100ボルトの電圧を印加し、1分後の抵抗値を読み取り表面抵抗値を算出した。測定結果は表1に記載した。
また、温度23℃、湿度50%RHに調節した恒温恒湿槽内で48時間状態調節した試験片の重量を測定し、乾燥状態における試験片の重量からの増加率を以下の式より算出して、23℃、50%RHにおける吸水率として、表1に併記した。
23℃、50%RHにおける吸水率(重量%)=((温度23℃、湿度50%RHで状態調節されたポリエーテル重合体の重量-乾燥状態におけるポリエーテル重合体の重量)/乾燥状態におけるポリエーテル重合体の重量)×100 <Measurement of surface resistance and water absorption at 23 ° C. and 50% RH>
For each of the dried test pieces of Examples 1 to 3 and Comparative Examples 1 to 3, the temperature is 23 ° C. and the humidity is 50% RH (hereinafter referred to as “23 ° C. × 50% RH” or “23 ° C. 50%”). The temperature was adjusted for 48 hours in the constant temperature and humidity chamber adjusted), and the surface resistance value was measured in the constant temperature and humidity chamber. For the measurement, an insulation resistance meter (manufactured by Mitsubishi Chemical Corporation, Hiresta UX MCP-HT800) was used to apply a voltage of 100 volts, and the resistance value after 1 minute was read to calculate the surface resistance value. The measurement results are shown in Table 1.
In addition, the weight of the test piece conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 23 ° C. and a humidity of 50% RH was measured, and the rate of increase from the weight of the test piece in the dry state was calculated from the following formula. Table 1 also shows the water absorption at 23 ° C. and 50% RH.
Water absorption at 23 ° C. and 50% RH (% by weight) = ((weight of polyether polymer conditioned at temperature 23 ° C., humidity 50% RH−weight of polyether polymer in dry state) / in dry state Weight of polyether polymer) x 100
また、表1の実施例2、3および比較例1、2については、10℃、15%RHにおける表面抵抗値と35℃、85%RHにおける表面抵抗値も、下記の通り測定した。
即ち、乾燥させた実施例2~3、及び比較例1~2の各試験片に対し、温度10℃、湿度15%RH(低温低湿条件、以下「10℃×15%RH」または「10℃15%」と示すことがある。)に調節した恒温恒湿槽内で48時間状態調節し、同恒温恒湿槽内で各例の表面抵抗値の測定を行った。
乾燥させた実施例2~3、及び比較例1~2の各試験片に対し、温度35℃、湿度85%RH(高温高湿条件、以下「35℃×85%RH」または「35℃85%」と示すことがある)に調節した恒温恒湿槽内で48時間状態調節し、同恒温恒湿槽内で各例の表面抵抗値の測定を行った。
測定は絶縁抵抗計(三菱化学株式会社製、ハイレスタUX MCP-HT800)を用いて、100ボルトの電圧を印加し、1分後の抵抗値を読み取り表面抵抗値を算出した。測定結果は表2に記載した。 <Measurement of surface resistance value at 10 ° C. and 15% RH and surface resistance value at 35 ° C. and 85% RH>
For Examples 2 and 3 and Comparative Examples 1 and 2 in Table 1, the surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH were also measured as follows.
That is, for each of the dried test pieces of Examples 2 to 3 and Comparative Examples 1 and 2, the temperature was 10 ° C. and the humidity was 15% RH (low temperature and low humidity condition, hereinafter “10 ° C. × 15% RH” or “10 ° C.”). The temperature was adjusted in a constant temperature and humidity chamber adjusted for 48 hours, and the surface resistance value of each example was measured in the same constant temperature and humidity chamber.
For each of the dried test pieces of Examples 2 to 3 and Comparative Examples 1 to 2, the temperature was 35 ° C. and the humidity was 85% RH (high temperature and high humidity condition, hereinafter “35 ° C. × 85% RH” or “35 ° C. 85” The temperature was adjusted in a constant temperature and humidity chamber adjusted for 48 hours, and the surface resistance value of each example was measured in the constant temperature and humidity chamber.
For the measurement, an insulation resistance meter (manufactured by Mitsubishi Chemical Corporation, Hiresta UX MCP-HT800) was used to apply a voltage of 100 volts, and the resistance value after 1 minute was read to calculate the surface resistance value. The measurement results are shown in Table 2.
乾燥させた実施例1~3、及び比較例1~3の各試験片を温度35℃、湿度85%RHに調節した恒温恒湿槽内で48時間状態調節し、高温高湿環境下における外観変化を以下の基準で目視評価を行った。その結果を表1に示す。
○:そり変形なし
×:そり変形あり <Appearance change evaluation>
The dried specimens of Examples 1 to 3 and Comparative Examples 1 to 3 were conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 35 ° C. and a humidity of 85% RH, and the appearance in a high temperature and high humidity environment The change was visually evaluated according to the following criteria. The results are shown in Table 1.
○: No warpage deformation ×: Warpage deformation
(実施例4)
実施例3で得られたポリエーテル共重合体をテトラヒドロフランに固形分濃度15重量%になるように溶解後、光重合開始剤イルガキュア907(2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン)をポリエーテル共重合体100重量部に対して、1.5重量部加え均一な溶液を調製した。PETフィルム上に一定量の溶液を垂らした後、アプリケーターでコーティングし、テトラヒドロフランを蒸発させることで均一な100μm膜厚のフィルムを作成した。高圧水銀ランプを光源とするUV照射機にて、1J/cm2照射し架橋フィルム(成形体)を得た。 <Example of molded body>
Example 4
The polyether copolymer obtained in Example 3 was dissolved in tetrahydrofuran to a solid concentration of 15% by weight, and then the photopolymerization initiator Irgacure 907 (2-methyl-1- (4-methylthiophenyl) -2- A uniform solution was prepared by adding 1.5 parts by weight of morpholinopropan-1-one) to 100 parts by weight of the polyether copolymer. After dropping a certain amount of solution on the PET film, it was coated with an applicator and the tetrahydrofuran was evaporated to form a uniform film having a thickness of 100 μm. A UV irradiation machine using a high-pressure mercury lamp as a light source was irradiated with 1 J / cm 2 to obtain a crosslinked film (molded product).
実施例4の成形体に対し、露点-50℃に調整されたドライブースにおいて48時間状態調節を行った。 <Drying the molded body>
The molded body of Example 4 was conditioned for 48 hours in a dry bath adjusted to a dew point of −50 ° C.
乾燥させた実施例4の成形体に対し、温度10℃、湿度15%RH(低温低湿条件)に調節した恒温恒湿槽内で48時間状態調節し、同恒温恒湿槽内で上記成形体の表面抵抗値の測定を行った。
乾燥させた実施例4の成形体に対し、温度23℃、湿度50%RHに調節した恒温恒湿槽内で48時間状態調節し、同恒温恒湿槽内で上記成形体の表面抵抗値の測定を行った。
また、乾燥させた実施例4の成形体に対し、温度35℃、湿度85%RH(高温高湿条件)に調節した恒温恒湿槽内で48時間状態調節し、同恒温恒湿槽内で上記成形体の表面抵抗値の測定を行った。
測定は絶縁抵抗計(三菱化学株式会社製、ハイレスタUX MCP-HT800)を用いて、100ボルトの電圧を印加し、1分後の抵抗値を読み取り表面抵抗値を算出した。測定結果は表3に記載した。 <Measurement of surface resistance value>
The dried molded body of Example 4 was conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 10 ° C. and a humidity of 15% RH (low temperature and low humidity conditions). The surface resistance value of was measured.
The dried molded body of Example 4 was conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 23 ° C. and a humidity of 50% RH, and the surface resistance value of the molded body in the constant temperature and humidity chamber was adjusted. Measurements were made.
In addition, the dried molded body of Example 4 was conditioned for 48 hours in a constant temperature and humidity chamber adjusted to a temperature of 35 ° C. and a humidity of 85% RH (high temperature and high humidity conditions). The surface resistance value of the molded body was measured.
For the measurement, an insulation resistance meter (manufactured by Mitsubishi Chemical Corporation, Hiresta UX MCP-HT800) was used to apply a voltage of 100 volts, and the resistance value after 1 minute was read to calculate the surface resistance value. The measurement results are shown in Table 3.
上記表面抵抗値の測定で得られた10℃×15%RH環境下、23℃×50%RH環境下、35℃×85%RH環境下、それぞれの表面抵抗値をもとに、23℃×50%RH(標準環境)に対する表面抵抗値の環境変動値を求めた。その結果を表3に示す。尚、標準環境に対する表面抵抗値の変化が小さいほど環境依存性が小さいことになる。
上記表面抵抗値の環境変動値は、10℃×15%RH環境下での表面抵抗値の常用対数と23℃×50%RH環境下での表面抵抗値の常用対数の差と、23℃×50%RH環境下での表面抵抗値の常用対数と35℃×85%RH環境下での表面抵抗値の常用対数の差の、両数値の差より算出される。より具体的には以下の計算式で算出される。
表面抵抗値の環境変動値=[log10(10℃×15%RHでの表面抵抗値)-log10(23℃×50%RHでの表面抵抗値)]-[log10(23℃×35%RHでの表面抵抗値)-log10(35℃×85%RHでの表面抵抗値)] <Environmental change assessment>
23 ° C. × 15% RH environment, 23 ° C. × 50% RH environment, 35 ° C. × 85% RH environment, and 35 ° C. × 85% RH environment. The environmental variation value of the surface resistance value with respect to 50% RH (standard environment) was determined. The results are shown in Table 3. The smaller the change in the surface resistance value with respect to the standard environment, the smaller the environmental dependency.
The environmental fluctuation value of the surface resistance value is the difference between the common logarithm of the surface resistance value in the environment of 10 ° C. × 15% RH and the common logarithm of the surface resistance value in the environment of 23 ° C. × 50% RH, and 23 ° C. × It is calculated from the difference between the two values: the common logarithm of the surface resistance value in a 50% RH environment and the common logarithm of the surface resistance value in a 35 ° C. × 85% RH environment. More specifically, it is calculated by the following calculation formula.
Environmental variation value of surface resistance value = [log 10 (surface resistance value at 10 ° C. × 15% RH) −log 10 (surface resistance value at 23 ° C. × 50% RH)] − [log 10 (23 ° C. × 35 Surface resistance value at% RH) −log 10 (surface resistance value at 35 ° C. × 85% RH)]
実施例3で得られたポリエーテル共重合体をテトラヒドロフランに固形分濃度15重量%になるように溶解後、光重合開始剤イルガキュア907(2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン)をポリエーテル共重合体100重量部に対して1.5重量部と、ナトリウム塩(トリフルオロメタンスルホン酸ナトリウム、東京化成工業株式会社製)を、ポリエーテル共重合体100重量部に対して、5重量部を加え均一な溶液を調製した。PETフィルム上に一定量の溶液を垂らした後、アプリケーターでコーティングし、テトラヒドロフランを蒸発させることで均一な100μm膜厚のフィルムを作成した。高圧水銀ランプを光源とするUV照射機にて、1J/cm2照射し架橋フィルム(成形体)を得た。 (Example 5)
The polyether copolymer obtained in Example 3 was dissolved in tetrahydrofuran to a solid concentration of 15% by weight, and then the photopolymerization initiator Irgacure 907 (2-methyl-1- (4-methylthiophenyl) -2- 1.5 parts by weight of morpholinopropan-1-one) per 100 parts by weight of the polyether copolymer, and sodium salt (sodium trifluoromethanesulfonate, manufactured by Tokyo Chemical Industry Co., Ltd.) A uniform solution was prepared by adding 5 parts by weight to 100 parts by weight. After dropping a certain amount of solution on the PET film, it was coated with an applicator and the tetrahydrofuran was evaporated to form a uniform film having a thickness of 100 μm. A UV irradiation machine using a high-pressure mercury lamp as a light source was irradiated with 1 J / cm 2 to obtain a crosslinked film (molded product).
実施例3で得られたポリエーテル共重合体をテトラヒドロフランに固形分濃度15重量%になるように溶解後、光重合開始剤イルガキュア907(2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン)をポリエーテル共重合体100重量部に対して1.5重量部と、カリウム塩(トリフルオロメタンスルホン酸カリウム、東京化成工業株式会社製)を、ポリエーテル共重合体100重量部に対して、10重量部を加え均一な溶液を調製した。PETフィルム上に一定量の溶液を垂らした後、アプリケーターでコーティングし、テトラヒドロフランを蒸発させることで均一な100μm膜厚のフィルムを作成した。高圧水銀ランプを光源とするUV照射機にて、1J/cm2照射し架橋フィルム(成形体)を得た。 (Example 6)
The polyether copolymer obtained in Example 3 was dissolved in tetrahydrofuran to a solid concentration of 15% by weight, and then the photopolymerization initiator Irgacure 907 (2-methyl-1- (4-methylthiophenyl) -2- 1.5 parts by weight of morpholinopropan-1-one) with respect to 100 parts by weight of the polyether copolymer, and potassium salt (potassium trifluoromethanesulfonate, manufactured by Tokyo Chemical Industry Co., Ltd.) A homogeneous solution was prepared by adding 10 parts by weight to 100 parts by weight. After dropping a certain amount of solution on the PET film, it was coated with an applicator and the tetrahydrofuran was evaporated to form a uniform film having a thickness of 100 μm. A UV irradiation machine using a high-pressure mercury lamp as a light source was irradiated with 1 J / cm 2 to obtain a crosslinked film (molded product).
実施例3で得られたポリエーテル共重合体20重量部とカリウム塩(トリフルオロメタンスルホン酸カリウム、東京化成工業株式会社製)5重量部、ABS樹脂(EX-18A、UMGABS株式会社製)75重量部とをブレンドした後、ベント付き2軸押出機にて溶融混練して、樹脂組成物を得た。上記樹脂組成物を射出成形機(型番「SE18DUZ」、住友重機械工業株式会社製)を用い、シリンダー温度250℃、金型温度70℃の条件で成形し、成形品を得た。そして該成形品から試験片(40mm角、1mm厚)を切り出して得た。この試験片について、上記実施例4と同様にして、表面抵抗値の測定と環境変動評価を行った。その結果を下記表5に示す。 (Example 7)
20 parts by weight of the polyether copolymer obtained in Example 3, 5 parts by weight of potassium salt (potassium trifluoromethanesulfonate, manufactured by Tokyo Kasei Kogyo Co., Ltd.), 75 weights of ABS resin (EX-18A, manufactured by UMGABS) After blending, the resin composition was melt-kneaded with a vented twin-screw extruder to obtain a resin composition. The resin composition was molded using an injection molding machine (model number “SE18DUZ”, manufactured by Sumitomo Heavy Industries, Ltd.) under conditions of a cylinder temperature of 250 ° C. and a mold temperature of 70 ° C. to obtain a molded product. A test piece (40 mm square, 1 mm thickness) was cut out from the molded product. About this test piece, it carried out similarly to the said Example 4, and performed the measurement of surface resistance value, and environmental fluctuation evaluation. The results are shown in Table 5 below.
実施例3で得られたポリエーテル共重合体20重量部とABS樹脂(EX-18A、UMGABS株式会社製)80重量部とを、ブレンドした後、ベント付き2軸押出機にて溶融混練して、樹脂組成物を得た。上記樹脂組成物を射出成形機(型番「SE18DUZ」、住友重機械工業株式会社製)を用い、シリンダー温度250℃、金型温度70℃の条件で成形し、成形品を得た。そして該成形品から試験片(40mm角、1mm厚)を切り出して得た。
(比較例3)
実施例3で得られたポリエーテル共重合体20重量部を比較例2で得られたポリエーテル共重合体20重量部に変更した以外は、実施例8と同様の操作を行い、試験片を得た。 (Example 8)
After blending 20 parts by weight of the polyether copolymer obtained in Example 3 and 80 parts by weight of ABS resin (EX-18A, UMGABS Co., Ltd.), the mixture was melt-kneaded in a twin-screw extruder with a vent. A resin composition was obtained. The resin composition was molded using an injection molding machine (model number “SE18DUZ”, manufactured by Sumitomo Heavy Industries, Ltd.) under conditions of a cylinder temperature of 250 ° C. and a mold temperature of 70 ° C. to obtain a molded product. A test piece (40 mm square, 1 mm thickness) was cut out from the molded product.
(Comparative Example 3)
Except that 20 parts by weight of the polyether copolymer obtained in Example 3 was changed to 20 parts by weight of the polyether copolymer obtained in Comparative Example 2, the same operation as in Example 8 was performed, and a test piece was obtained. Obtained.
上記試験片を23℃の水に7日間浸漬し、下記の通り、表面に水ぶくれが発生したか否かで外観を評価した。その結果を下記表6に示す。
水ぶくれが発生しない(外観が良好):○
水ぶくれが発生した(外観が不良):× <Appearance evaluation>
The test piece was immersed in water at 23 ° C. for 7 days, and the appearance was evaluated based on whether or not blistering occurred on the surface as described below. The results are shown in Table 6 below.
No blistering (appearance is good): ○
Blister occurred (exterior appearance): ×
Claims (7)
- 23℃、50%RHにおける吸水率が1.5重量%以下であり、かつ表面抵抗値が1.0×1012(Ω/sq.)以下であること;と、
10℃、15%RHにおける表面抵抗値、及び、35℃、85%RHにおける表面抵抗値がいずれも1.0×108~1.0×1012(Ω/sq.)であること;の少なくともいずれかを満たすことを特徴とするポリエーテル重合体。 The water absorption at 23 ° C. and 50% RH is 1.5% by weight or less and the surface resistance value is 1.0 × 10 12 (Ω / sq.) Or less;
The surface resistance value at 10 ° C. and 15% RH and the surface resistance value at 35 ° C. and 85% RH are both 1.0 × 10 8 to 1.0 × 10 12 (Ω / sq.); A polyether polymer characterized by satisfying at least one of them. - (A)エチレンオキシド由来の構成単位65~99モルパーセント、(B)炭素数4以上で構成されるオキシラン単量体由来の構成単位35~1モルパーセント、(C)架橋性官能基を有するオキシラン単量体由来の構成単位0~10モルパーセントを含有することを特徴とする請求項1に記載のポリエーテル重合体。 (A) 65 to 99 mole percent of structural units derived from ethylene oxide, (B) 35 to 1 mole percent of structural units derived from an oxirane monomer composed of 4 or more carbon atoms, (C) an oxirane unit having a crosslinkable functional group The polyether polymer according to claim 1, comprising 0 to 10 mole percent of a structural unit derived from a monomer.
- (A)エチレンオキシド由来の構成単位65~90モルパーセント、(B)炭素数4~10で構成されるオキシラン単量体由来の構成単位30~5モルパーセント、(C)架橋性官能基を有するオキシラン単量体由来の構成単位1~8モルパーセントを含有することを特徴とする請求項1または2に記載のポリエーテル重合体。 (A) 65 to 90 mole percent of structural units derived from ethylene oxide, (B) 30 to 5 mole percent of structural units derived from an oxirane monomer composed of 4 to 10 carbon atoms, and (C) an oxirane having a crosslinkable functional group The polyether polymer according to claim 1 or 2, which contains 1 to 8 mole percent of structural units derived from monomers.
- 前記(B)炭素数4以上で構成されるオキシラン単量体が、アルキル基、又はアルコキシ基を有するオキシラン単量体であることを特徴とする請求項2に記載のポリエーテル重合体。 The polyether polymer according to claim 2, wherein the (B) oxirane monomer having 4 or more carbon atoms is an oxirane monomer having an alkyl group or an alkoxy group.
- 前記(C)架橋性官能基を有するオキシラン単量体がメタクリル酸グリシジル、アリルグリシジルエーテルであることを特徴とする請求項2~4のいずれかに記載のポリエーテル重合体。 5. The polyether polymer according to claim 2, wherein the (C) oxirane monomer having a crosslinkable functional group is glycidyl methacrylate or allyl glycidyl ether.
- 請求項1~5のいずれかに記載のポリエーテル重合体、またはその架橋物と;導電性付与剤、ゴム、樹脂及び溶媒から選択される少なくとも1種と;を含有する組成物。 A composition comprising the polyether polymer according to any one of claims 1 to 5 or a crosslinked product thereof; and at least one selected from a conductivity-imparting agent, rubber, resin and solvent.
- 請求項1~6のいずれかに記載のポリエーテル重合体または組成物を用いて作製された成形体。
A molded article produced using the polyether polymer or composition according to any one of claims 1 to 6.
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JP2003205224A (en) * | 2001-08-22 | 2003-07-22 | Daiso Co Ltd | Polymeric separation membrane |
JP2003229021A (en) * | 2002-02-04 | 2003-08-15 | National Institute Of Advanced Industrial & Technology | Polymer electrolyte and polymer secondary battery using it |
JP2006028425A (en) * | 2004-07-20 | 2006-02-02 | Daiso Co Ltd | Method of manufacturing polyether type copolymer |
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