WO2017204135A1 - Ink jet recording apparatus - Google Patents
Ink jet recording apparatus Download PDFInfo
- Publication number
- WO2017204135A1 WO2017204135A1 PCT/JP2017/018969 JP2017018969W WO2017204135A1 WO 2017204135 A1 WO2017204135 A1 WO 2017204135A1 JP 2017018969 W JP2017018969 W JP 2017018969W WO 2017204135 A1 WO2017204135 A1 WO 2017204135A1
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- WO
- WIPO (PCT)
- Prior art keywords
- head unit
- unit
- head
- fixed
- recording apparatus
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
- B41J25/308—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with print gap adjustment mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/145—Arrangement thereof
- B41J2/155—Arrangement thereof for line printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/304—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface
- B41J25/316—Bodily-movable mechanisms for print heads or carriages movable towards or from paper surface with tilting motion mechanisms relative to paper surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J25/34—Bodily-changeable print heads or carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/02—Framework
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J25/00—Actions or mechanisms not otherwise provided for
- B41J2025/008—Actions or mechanisms not otherwise provided for comprising a plurality of print heads placed around a drum
Definitions
- the present invention relates to an ink jet recording apparatus.
- ink is ejected from a nozzle by a head unit in which nozzles are arranged over the recording width of an image in a width direction orthogonal to the recording medium conveyance direction on the recording medium conveyed by the conveyance unit, and the recording is performed.
- an ink jet recording apparatus that records an image on a medium. Some of such inkjet recording apparatuses record a color image using a plurality of head units that respectively eject a plurality of different color inks from nozzles.
- Patent Document 1 discloses an ink jet recording apparatus that records an image using such a transport unit and a plurality of head units.
- a plurality of head units are arranged radially from the cylindrical shaft of the transport drum so that the nozzle surface provided with the nozzle opening in each head unit faces the outer peripheral curved surface of the transport drum in a substantially parallel state. Are inclined to each other.
- the head unit has two fixing portions in the vicinity of both longitudinal ends of the bottom surface provided with the nozzle surface fixed to a predetermined mounting member.
- the center of gravity of the head unit and the fixed portion located near the nozzle surface of the head unit are aligned with the cylindrical axis in the horizontal plane.
- the vertical horizontal distance direction is shifted.
- a moment to rotate the head unit is generated due to gravity, which may cause the head unit to tilt or bend.
- the distance between the nozzle surface and the outer peripheral curved surface of the transport drum varies, and the landing position of the ink ejected from the nozzle deviates from the appropriate position and the image quality of the recorded image decreases.
- An object of the present invention is to provide an ink jet recording apparatus capable of suppressing fluctuations in the distance between the nozzle surface and the outer peripheral curved surface of the transport drum.
- the invention of the ink jet recording apparatus comprises: A transport unit that has a cylindrical transport drum, the recording medium is placed on an outer peripheral curved surface of the transport drum, and transports the recording medium by rotating the transport drum around a cylindrical axis; A head unit having a nozzle for discharging ink to the recording medium to be conveyed; The relative position with respect to the cylindrical shaft is fixed, and the outer peripheral curved surface of the transport drum and the opening on the nozzle surface where the opening of the nozzle is provided in the head unit face each other with a predetermined relative distance.
- An attachment member to which the head unit is attached In the head unit, a fixing member that fixes a fixing portion located between the center of gravity of the head unit and the cylindrical shaft in a horizontal plane in a direction perpendicular to the cylindrical shaft, to the mounting member; A support member that supports the head unit by exerting on the head unit a force in a direction that prevents rotation of the head unit fixed to the mounting member due to gravity; It is characterized by having.
- the support member supports the head unit by exerting a force in a direction that prevents the rotation on the head unit at a position farther from the cylindrical shaft than the fixed portion.
- the invention according to claim 3 is the ink jet recording apparatus according to claim 1 or 2,
- the nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
- the ink jet recording apparatus In the head unit, in the head unit, the first fixing member that fixes the first fixing portion positioned on one side of the arrangement range of the plurality of nozzles in the cylindrical axis direction to the mounting member;
- the second fixing member that fixes the second fixing portion located on the other side of the arrangement range of the plurality of nozzles in the cylindrical axis direction with respect to the mounting member;
- the support member supports the head unit by exerting a force on a position between the first fixed portion and the second fixed portion in the cylindrical axis direction of the head unit.
- the invention according to claim 4 is the ink jet recording apparatus according to any one of claims 1 to 3,
- the nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
- the openings of the plurality of nozzles are opposed to a plurality of different positions in the conveyance direction of the recording medium on the outer peripheral curved surface.
- the invention according to claim 5 is the inkjet recording apparatus according to any one of claims 1 to 4,
- the head unit is A recording head having the nozzle surface; A substrate on which the recording head is fixed; With The recording head is fixed to the substrate with the nozzle surface exposed from one surface of the substrate,
- the fixing member is characterized in that the fixing portion provided on the one surface of the substrate is fixed to the mounting member.
- a sixth aspect of the present invention is the ink jet recording apparatus according to the fifth aspect,
- the head unit has a housing provided on the side opposite to the one surface of the substrate,
- the support member supports the head unit by exerting a force on the casing.
- the invention according to claim 7 is the inkjet recording apparatus according to claim 6,
- the case is characterized in that an ink tank for storing ink supplied to the recording head is accommodated in the casing.
- the invention according to claim 8 is the inkjet recording apparatus according to any one of claims 1 to 7,
- a relative position of the first part of the support member with respect to the cylindrical shaft is fixed, and a second part different from the first part is fixed to the head unit,
- the head unit is supported by a tensile stress generated between the part and the second part.
- the invention according to claim 9 is the ink jet recording apparatus according to claim 8, A holding portion capable of holding the head unit at a predetermined relative position with respect to the cylindrical shaft at least in a state where the fixing of the head unit by the fixing member to the mounting member is released; The first part is attached to the holding part.
- the invention according to claim 10 is the inkjet recording apparatus according to claim 6 or 7, A combination member combined with the substrate; and a frame member provided integrally with the combination member and positioned above the casing in the vertical direction, and at least the head by the fixing member with respect to the attachment member A holding unit capable of holding the head unit at a predetermined relative position with respect to the cylindrical axis by supporting the substrate by the combination member in a state in which the unit is released;
- the support member has a first position in the support member fixed to the frame member of the holding portion so that a relative position to the cylindrical shaft is fixed, and a second position different from the first position A part is fixed to the casing, and the head unit is supported by a tensile stress generated between the first part and the second part.
- the invention according to claim 11 is the ink jet recording apparatus according to any one of claims 8 to 10,
- the support member includes an elastic body that generates the tensile stress according to a force received from the first part and the second part.
- the invention according to claim 12 is the inkjet recording apparatus according to claim 11, A plurality of the head units; A plurality of the supporting members corresponding to the plurality of head units; With In the plurality of support members, the elastic body having a larger longitudinal elastic coefficient as the support member corresponding to the head unit in which the mounting method is such that a large moment for inducing the rotation of the head unit due to gravity is applied to the mounting member. Is used.
- FIG. 3 is a schematic perspective view illustrating a configuration around a transport drum and a head unit in an image forming unit. It is a model perspective view which shows the structure of a carriage. It is a model side view which shows the structure of a carriage. It is a model perspective view which shows the structure of the stay and air cylinder in a carriage. It is a model perspective view which shows the structure of the head unit of the state removed from the air cylinder. It is a figure explaining the fixing mechanism of the head unit by a clamp.
- FIG. 1 is a diagram showing a schematic configuration of an ink jet recording apparatus 1 according to an embodiment of the present invention.
- the ink jet recording apparatus 1 includes a paper feeding unit 10, an image forming unit 20, a paper discharge unit 30, and a control unit 40 (FIG. 3). Under the control of the control unit 40, the inkjet recording apparatus 1 conveys the recording medium P stored in the paper feeding unit 10 to the image forming unit 20, and the image forming unit 20 records an image on the recording medium P.
- the recorded recording medium P is conveyed to the paper discharge unit 30.
- As the recording medium P in addition to paper such as plain paper and coated paper, various media capable of fixing ink landed on the surface, such as cloth or sheet-like resin, can be used.
- the paper feed unit 10 includes a paper feed tray 11 that stores the recording medium P, and a medium supply unit 12 that conveys and supplies the recording medium P from the paper feed tray 11 to the image forming unit 20.
- the medium supply unit 12 includes a ring-shaped belt supported on the inside by two rollers, and the recording medium P is removed from the paper feed tray 11 by rotating the roller while the recording medium P is placed on the belt. It is conveyed to the image forming unit 20.
- the image forming unit 20 includes a transport unit 21, a delivery unit 22, a heating unit 23, a head unit 24, a fixing unit 25, a delivery unit 26, and the like.
- the conveyance unit 21 holds the recording medium P placed on the outer peripheral curved surface 211a (conveyance surface) of the cylindrical conveyance drum 211, and the conveyance drum 211 extends in a direction perpendicular to the drawing in FIG.
- the recording medium P on the transport drum 211 is transported in the transport direction by rotating around the cylindrical shaft 211b (rotary shaft) of the transport drum.
- the transport drum 211 includes a claw portion and a suction portion (not shown) for holding the recording medium P on the outer peripheral curved surface 211a.
- the recording medium P is held on the outer peripheral curved surface 211a by the end being pressed by the claw portion and sucked to the outer peripheral curved surface 211a by the intake portion.
- the transport unit 21 includes a transport drum motor (not shown) for rotating the transport drum 211, and the transport drum 211 rotates by an angle proportional to the rotation amount of the transport drum motor.
- the delivery unit 22 delivers the recording medium P conveyed by the medium supply unit 12 of the paper supply unit 10 to the conveyance unit 21.
- the delivery unit 22 is provided at a position between the medium supply unit 12 and the conveyance unit 21 of the paper supply unit 10, and picks up one end of the recording medium P conveyed from the medium supply unit 12 by the swing arm unit 221. Then, it is delivered to the transport unit 21 via the delivery drum 222.
- the heating unit 23 is provided between the arrangement position of the delivery drum 222 and the arrangement position of the head unit 24, and the recording medium P conveyed by the conveyance unit 21 has a temperature within a predetermined temperature range. Heat P.
- the heating unit 23 includes, for example, an infrared heater and energizes the infrared heater based on a control signal supplied from the CPU 41 (FIG. 3) to cause the infrared heater to generate heat.
- the nozzle surface provided with the nozzle opening for ejecting ink is exposed to the outside, and the transport drum is rotated at an appropriate timing according to the rotation of the transport drum 211 holding the recording medium P.
- An image is recorded by ejecting ink onto the recording medium P from the nozzle opening of the nozzle surface facing the outer peripheral curved surface 211 a of 211.
- the head unit 24 is arranged such that the opening on the nozzle surface and the outer peripheral curved surface 211a are separated by a predetermined distance.
- four head units 24 respectively corresponding to four color inks of yellow (Y), magenta (M), cyan (C), and black (K) are transported in the recording medium P.
- Each head unit 24 constitutes a carriage 60 (FIG. 4) together with the stay 61 (FIG. 4) and the like. However, in FIG. 1, components other than the head unit 24 in the carriage 60 are omitted.
- FIG. 2 is a schematic diagram showing the configuration of the head unit 24.
- FIG. 2 is a plan view of the entire head unit 24 as viewed from the side facing the outer peripheral curved surface 211a of the transport drum 211, that is, the bottom surface side where the nozzle surface 24f is provided.
- the head unit 24 includes 16 recording heads 242 in which a plurality of recording elements that eject ink are arranged in the cylindrical axis direction of the transport drum 211 (that is, the width direction orthogonal to the transport direction).
- Each recording element of the recording head 242 includes a pressure chamber for storing ink, a piezoelectric element provided on the wall surface of the pressure chamber, and a nozzle 243.
- the pressure chamber is deformed by the deformation of the piezoelectric element and the pressure in the pressure chamber changes, and ink is ejected from the nozzle 243 communicating with the pressure chamber. Ink discharge operation is performed.
- the position of the opening of the nozzle 243 is shown on the nozzle surface of the recording head 242.
- the arrangement direction of the recording elements in each recording head 242 is not limited to the width direction orthogonal to the conveyance direction, and may be a direction that intersects the conveyance direction at an angle other than a right angle.
- a head module 242M is configured by two recording heads 242 arranged adjacent to each other in the transport direction in such a positional relationship that the nozzles 243 of the recording elements are alternately arranged in the width direction. By arranging the nozzles 243 in this manner, the head module 242M can perform recording at a resolution of 1200 dpi (dots per inch) in the width direction.
- the eight head modules 242M are provided in a state where the nozzle surfaces 24f of the recording head 242 are exposed from one surface perpendicular to the thickness direction of the substrate 24a, which are respectively mated with the openings provided in the substrate 24a.
- the eight head modules 242M are arranged in a staggered pattern so that the ranges in which the ink can be ejected from the nozzles 243 are continuously connected in the width direction, and the arrangement ranges in the width direction partially overlap each other.
- the line head is constituted by being arranged in the above.
- a pair of engaging portions 80 (first) used for fixing the head unit 24 is provided in the vicinity of both ends in the width direction of the substrate 24a, that is, on one side and the other side with respect to the arrangement range of the nozzle 243 in the width direction. 1 fixing part, 2nd fixing part) are provided. A fixing mechanism of the head unit 24 using the engaging portion 80 will be described later.
- the arrangement range in the width direction of the nozzles 243 included in the head unit 24 covers the width in the width direction of an area where an image can be recorded in the recording medium P conveyed by the conveyance belt 13.
- the head unit 24 is used at a fixed position during image recording, and sequentially ejects ink at different intervals (conveyance direction intervals) to different positions in the conveyance direction according to the conveyance of the recording medium P. Record an image using the single pass method.
- the head unit 24 includes an ink tank 24g (FIG. 7B) that stores ink, and an ink heating unit (not shown) that heats ink supplied from the ink tank 24g to the recording head 242.
- the ink heating unit is a CPU 41.
- the ink is heated to a temperature that becomes a sol state.
- the recording head 242 discharges ink that has been heated to form a sol.
- the fixing unit 25 has an energy beam irradiation unit arranged across the width in the width direction of the conveyance unit 21, and ultraviolet rays or the like from the energy beam irradiation unit to the recording medium P placed on the conveyance unit 21.
- the ink ejected on the recording medium P is cured and fixed by irradiating energy rays.
- the energy beam irradiation unit of the fixing unit 25 is disposed to face the outer peripheral curved surface 211a between the position where the head unit 24 is disposed and the position where the delivery drum 261 of the delivery unit 26 is disposed in the transport direction.
- the delivery unit 26 includes a belt loop 262 having an annular belt supported on the inside by two rollers, and a cylindrical transfer drum 261 that transfers the recording medium P from the transport unit 21 to the belt loop 262.
- the recording medium P transferred from the transport unit 21 onto the belt loop 262 by the transfer drum 261 is transported by the belt loop 262 and sent to the paper discharge unit 30.
- the paper discharge unit 30 includes a plate-shaped paper discharge tray 31 on which the recording medium P sent from the image forming unit 20 by the delivery unit 26 is placed.
- FIG. 3 is a block diagram showing the main functional configuration of the inkjet recording apparatus 1.
- the inkjet recording apparatus 1 includes a heating unit 23, a head unit 24 having a recording head driving unit 241 and a recording head 242, a fixing unit 25, a control unit 40, a transport driving unit 51, an input / output interface 52, a bus. 53 and the like.
- the recording head driving unit 241 supplies pixel signals of image data from the nozzles 243 of the recording head 242 by supplying a driving signal for deforming the piezoelectric element according to the image data at an appropriate timing to the recording elements of the recording head 242. An amount of ink corresponding to the value is ejected.
- the control unit 40 includes a CPU 41 (Central Processing Unit), a RAM 42 (Random Access Memory), a ROM 43 (Read Only Memory), and a storage unit 44.
- CPU 41 Central Processing Unit
- RAM 42 Random Access Memory
- ROM 43 Read Only Memory
- the CPU 41 reads various control programs and setting data stored in the ROM 43, stores them in the RAM 42, and executes the programs to perform various arithmetic processes.
- the CPU 41 controls the overall operation of the inkjet recording apparatus 1.
- the RAM 42 provides a working memory space to the CPU 41 and stores temporary data.
- the RAM 42 may include a nonvolatile memory.
- the ROM 43 stores various control programs executed by the CPU 41, setting data, and the like.
- a rewritable nonvolatile memory such as an EEPROM (Electrically Erasable Programmable Read Only Memory) or a flash memory may be used.
- the storage unit 44 stores a print job (image recording command) input from the external apparatus 2 via the input / output interface 52 and image data of an image to be recorded related to the print job.
- a print job image recording command
- an HDD Hard Disk Drive
- a DRAM Dynamic Random Access Memory
- the transport drive unit 51 supplies a drive signal to the transport drum motor of the transport drum 211 based on a control signal supplied from the CPU 41 to rotate the transport drum 211 at a predetermined speed and timing. Further, the transport driving unit 51 supplies a drive signal to a motor for operating the medium supply unit 12, the delivery unit 22, and the delivery unit 26 based on a control signal supplied from the CPU 41, so that the recording medium P is transported. Supply to the unit 21 and discharge from the transport unit 21 are performed.
- the input / output interface 52 mediates data transmission / reception between the external device 2 and the control unit 40.
- the input / output interface 52 is configured by any one of various serial interfaces, various parallel interfaces, or a combination thereof, for example.
- the bus 53 is a path for transmitting and receiving signals between the control unit 40 and other components.
- the external device 2 is a personal computer, for example, and supplies a print job, image data, and the like to the control unit 40 via the input / output interface 52.
- FIG. 4 is a schematic perspective view illustrating a configuration around the transport drum 211 and the head unit 24 in the image forming unit 20.
- FIG. 5 is a schematic perspective view showing the configuration of the carriage 60 including the head unit 24.
- FIG. 6 is a schematic side view showing the configuration of the carriage 60 including the head unit 24.
- the conveyance drum 211, a pair of attachment members 212 provided on both side surfaces of the conveyance drum 211 and fixed to the cylindrical shaft 211 b of the conveyance drum 211, and the nozzle surface 24 f are formed on the outer peripheral curved surface 211 a of the conveyance drum 211.
- Four head units 24 attached to the attachment member 212 by a pair of clamps 70 (first fixing member and second fixing member) so as to face each other, and a carriage that includes the head unit 24 and is used for moving the head unit 24 60 etc. are drawn.
- the head unit 24 includes a plate-like substrate 24a provided so that the length in the width direction is larger than the width of the outer peripheral curved surface 211a of the transport drum 211, and the substrate 24a. It has eight head modules 242M mated with the provided openings, an upper casing 24b extending in the width direction and spanning the upper part of the head module 242M.
- the upper casing 24b is supported by support plates 24d provided on both sides in the width direction with respect to the eight head units 24 on the substrate 24a, and an ink tank 24g (FIG. 7B) and an ink heating unit are accommodated therein.
- the nozzle surface 24f is exposed from the surface (lower surface) opposite to the upper housing 24b side of the substrate 24a.
- the weight of the head unit 24 of this embodiment is about 50 kg, and the length in the width direction is about 1 m.
- a pair of engaging portions 80 (FIGS. 2 and 8) provided outside a region of the lower surface of the substrate 24 a facing the outer peripheral curved surface 211 a of the transport drum 211 are fixed by clamps 70. Is attached to the attachment member 212 in a fixed state. The pair of engaging portions 80 are located on a line parallel to the cylindrical shaft 211b. A mechanism for fixing the head unit 24 by the clamp 70 will be described later.
- the end portions 24 c at both ends in the width direction of the substrate 24 a are held by a pair of air cylinders 62, and the pair of air cylinders 62 are fixed to the stay 61.
- the stay 61, the pair of air cylinders 62 and the head unit 24 constitute a carriage 60.
- FIG. 7 is a schematic perspective view showing the configuration of each part of the carriage 60.
- FIG. 7A shows the configuration of the stay 61 and the air cylinder 62
- FIG. 7B shows the configuration of the head unit 24 in a state where it is detached from the air cylinder 62.
- the air cylinder 62 has a base portion 62a fixed to the stay 61, and a lift portion 62b (combination member) that moves up and down with respect to the base portion 62a, and is provided in the lift portion 62b.
- the front end portion 24c of the substrate 24a is inserted into the opening, and the substrate 24a is supported in a state where the elevating unit 62b and the substrate 24a are combined.
- the air cylinder 62 moves the head unit 24 in a direction away from the clamp 70 when the elevating part 62b is raised in a state where the fixing of the head unit 24 by the clamp 70 is released, and the elevating part 62b is lowered. As a result, the head unit 24 is moved to the attachment position with respect to the clamp 70.
- the opening of the elevating part 62b and the front end part 24c of the substrate 24a are not fixed to each other.
- the elevating part 62b exerts a force on the substrate 24a. It is supposed not to affect. That is, the elevating part 62b supports the substrate 24a of the head unit 24 only when moving the head unit 24 released from the clamp 70.
- the stay 61 includes a pair of plate-like side frames 61a that each have a base 62a of the air cylinder 62 fixed and extending in the vertical direction, and an upper frame 61b and a lower frame that are spanned between the pair of side frames 61a in the width direction. 61c (frame member). Further, a slide member 61d is provided on the upper surface of the upper frame 61b, and the stay 61 is attached to a guide rail 91 (FIGS. 4 to 6 and the like) extending in the width direction via the slide member 61d. It has been.
- the guide rail 91 is fixed to a frame member (not shown) of the inkjet recording apparatus 1.
- the stay 61 can move in the width direction as the slide member 61 d slides along the guide rail 91. That is, in a state where the fixing of the head unit 24 by the clamp 70 is released and the head unit 24 is separated from the clamp 70, the entire carriage 60 can be moved in the width direction. As a result, the head unit 24 is moved to a predetermined maintenance position, and a maintenance operation such as cleaning of the nozzle surface 24f and an ink discharging operation for preventing ink thickening at the nozzle can be performed.
- the stay 61 and the air cylinder 62 constitute a holding portion that holds the head unit 24 in a state where the fixing of the head unit 24 to the mounting member 212 is released.
- a support member 90 having an elastic body is bridged between the U-shaped locking member 61e provided on the lower surface of the lower frame 61c of the stay 61 and the U-shaped locking member 24e provided on the upper surface of the upper housing 24b of the head unit 24,
- a support member 90 having an elastic body is bridged.
- the support member 90 of this embodiment is a metal provided between a hook 90a (first part) attached to the locking member 61e and a hook 90b (second part) attached to the locking member 24e.
- the spring 90c is stretched between the locking member 61e and the locking member 24e in a state where the spring 90c is extended from the natural state.
- the support member 90 can expand and contract in accordance with the lifting and lowering operation of the head unit 24 by the air cylinder 62, the lifting and lowering operation can be performed while the support member 90 is attached.
- the purpose and operation of providing the support member 90 will be described later.
- FIG. 8 is a view for explaining a fixing mechanism of the head unit 24 by the clamp 70.
- FIG. 8A the front end portion of the clamp 70 and the engaging portion 80 provided on the lower surface of the substrate 24a of the head unit 24 are shown.
- the distal end of the clamp 70 includes a main body 71, a pull rod 72, a cover block 73, an engagement ball 74, a clamp spring 75, a release air supply unit 761, a lock air supply unit 762, and the like.
- the pull rod 72 has a cylindrical rod portion 72b extending upward from a base portion 72a disposed in a recess provided in the main body portion 71, and a hollow portion with a gradually decreasing diameter near the tip of the rod portion 72b. 72c is formed.
- the cover block 73 has a cylindrical guide portion 73 c through which the rod portion 72 b of the pull rod 72 passes, and is fixed to the main body portion 71 so as to cover the concave portion of the main body portion 71 and the base portion 72 a of the pull rod 72.
- the engagement ball 74 is a spherical member disposed in a through hole provided in the guide portion 73 c of the cover block 73.
- the clamp spring 75 is housed in a housing portion formed of concave portions facing each other formed inside the base portion 72a of the pull rod 72 and the cover block 73, and an elastic force that separates the pull rod 72 and the cover block 73 in the vertical direction in FIG. Is exerted on the pull rod 72 and the cover block 73.
- the pull rod 72 is provided so as to be movable in the vertical direction in FIG. 8 in the space formed by the concave portion of the main body 71 and the cover block 73. That is, the pull rod 72 moves upward in the space by supplying air from the release air supply unit 761 to the bottom of the concave portion of the main body 71, stops the supply of air from the release air supply unit 761 and locks it. By supplying air from the air supply part 762 to the storage part of the clamp spring 75, the air moves downward in the space by the pressure of the air and the elastic force of the clamp spring 75. In addition, when the pull rod 72 is moved upward, the engagement ball 74 is positioned in the recess 72c.
- the engaging portion 80 includes a storage portion 81 having a recess in which the rod portion 72 b of the pull rod 72 and the guide portion 73 c of the cover block 73 are stored, and a fixed block 82 provided on the periphery of the recess of the storage portion 81.
- the storage portion 81 is formed of a member separate from the substrate 24a, which is attached to the substrate 24a so that the vertical position in FIG. 8A can be adjusted. With such a configuration, the interval between the nozzle surface 24 f and the outer peripheral curved surface 211 a of the transport drum 211 can be adjusted by adjusting the vertical position of the storage portion 81.
- the storage portion 81 may be formed by processing the substrate 24a of the head unit 24.
- a tapered portion 82 b is formed on the inner periphery of the fixed block 82.
- the tapered portion 82b contacts the tapered portion 73b provided on the outer peripheral surface of the guide portion 73c of the cover block 73 in a state where the clamp 70 and the engaging portion 80 are fixed.
- the flat seating surface 82a formed by the bottom surface of the fixed block 82 abuts on a flat reference surface 73a provided on the outer surface of the cover block 73 in a state where the clamp 70 and the engaging portion 80 are fixed.
- the fixed block 82 is provided with a protruding portion 82c having an inner diameter smaller than that of the tapered portion 82b.
- FIG. 9 is a schematic side view showing a state in which the four head units 24 are fixed by the clamps 70.
- FIG. 10 is a diagram illustrating a positional relationship between the nozzle surface 24 f of the head unit 24 and the outer peripheral curved surface 211 a of the transport drum 211.
- Each head unit 24 is fixed in a state where the nozzle surface 24f faces the outer peripheral curved surface 211a above the cylindrical shaft 211b in the vertical direction in a predetermined positional relationship.
- the head unit 24 has the largest variation in the distance d1 between the opening and the outer peripheral curved surface 211a of each of the plurality of nozzles 243 provided at different positions in the transport direction on the nozzle surface 24f.
- the head unit 24 is fixed in a state where the nozzle surface 24f and the outer peripheral curved surface 211a are parallel (hereinafter referred to as a parallel state).
- the head unit 24 is configured according to the inclination angle of the outer peripheral curved surface 211a at the position where the nozzle surface 24f faces. Fixed in a tilted state from the vertical direction.
- the head unit 24 corresponding to the rightmost Y in FIG. 9 is perpendicular to the bottom surface on which the nozzle surface 24f is provided, and the center axis passing through the center of the bottom surface and the center of gravity G of the head unit 24 is at an angle with respect to the vertical direction.
- the head unit 24 corresponding to the second M from the right is fixed in a state inclined by ⁇ 1, and the central axis is fixed in a state in which the central axis is inclined by an angle ⁇ 2 ( ⁇ 1) with respect to the vertical direction.
- the distance Lg between the center of gravity G of the head unit 24 and the cylindrical shaft 211b in the horizontal distance direction in FIG. 9 that is perpendicular to the cylindrical shaft 211b of the transport drum 211 in the horizontal plane is a fixed position F (engagement portion) by the clamp 70.
- the position L is greater than the distance Lf between the cylindrical shaft 211b. That is, the fixed position F is between the cylindrical shaft 211b and the center of gravity G in the horizontal distance direction, and the center of gravity G and the fixed position F are shifted in the horizontal distance direction.
- the fixed position F is located below the center of gravity G in the vertical direction, and is closer to the cylindrical shaft 211b than the center of gravity G.
- the entire head unit 24 may be inclined from the parallel state with the fixing position F as the center. Further, even if the fixing strength by the clamp 70 is sufficient, the intermediate portion of the two fixing positions F in the width direction of the head unit 24 may be bent.
- the moment generated by gravity in the head unit 24 is represented by the outer product of the position vector of the center of gravity G starting from the fixed position F in FIG. 9 and the vector representing the gravity acting on the head unit 24.
- the position of the center of gravity G of the head unit 24 is high (that is, the position vector is large), A large moment is generated in the head unit 24 due to gravity. For this reason, the inclination and bending of the head unit 24 described above are likely to occur.
- FIG. 10B is a diagram illustrating an example of the positional relationship between the nozzle surface 24f and the outer peripheral curved surface 211a when the head unit 24 is inclined or bent due to gravity.
- the distance between the nozzle surface 24f and the outer peripheral curved surface 211a is not parallel, that is, depending on the position of the nozzle surface 24f in the transport direction. Will be in different states.
- the distance between the opening of the nozzle 243 of the recording head 242 provided at a different position in the transport direction and the outer peripheral curved surface 211a varies depending on the position in the transport direction. For example, in the nozzle 243 on the most downstream side in the transport direction in FIG.
- the distance between the nozzle opening and the outer peripheral curved surface 211a is d2, and in the nozzle 243 on the most upstream side in the transport direction, the distance between the nozzle opening and the outer peripheral curved surface 211a.
- the distance is d3 smaller than d2.
- a support member 90 having a stretched metal spring 90c is bridged between them.
- a tensile stress (restoring force) is generated in the spring 90c according to the force received from the hook 90a and the hook 90b, and the lower frame 61c and the upper housing 24b receive a force in the direction in which the relative distance is reduced from the support member 90.
- the head unit 24 receives a force from the support member 90 in a direction that causes the head unit 24 in a direction opposite to the rotation direction due to gravity.
- the support member 90 applies a force in a direction that prevents rotation due to gravity to a position farther from the cylindrical shaft 211b than the fixed position F in the head unit 24, thereby supporting the head unit 24. Inclination and bending are suppressed.
- the head unit 24 fixed with the central axis tilted from the vertical direction is maintained in the parallel state described above.
- the magnitude of the force that the support member 90 exerts on the head unit 24 is adjusted so as to be within a range in which the head unit 24 is maintained in a parallel state by the force.
- Such adjustment can be performed by changing the elastic body used for the support member 90 to one having a different longitudinal elastic modulus.
- a support member 90 having an elastic body with a larger longitudinal elastic coefficient is used for the head unit 24.
- the magnitude of the force that the support member 90 exerts on the head unit 24 can be adjusted by using the spring 90c having a different spring constant.
- the amount of force that the support member 90 exerts on the head unit 24 by changing the extension amount of the support member 90 from the natural state. can be adjusted.
- the locking member 61e of the stay 61 shown in FIG. 6 is configured to be movable in the left-right direction in FIG. 6, and the position of the locking member 61e, that is, the fixing position on the stay 61 side by the hook 90a of the support member 90 is adjusted.
- the adjustment of the fixing position of the support member 90 may be performed by a human hand, or may be performed by providing a moving mechanism for moving the locking member 61e and controlling the moving mechanism by the CPU 41.
- the ink jet recording apparatus 1 includes the cylindrical transport drum 211, the recording medium P is placed on the outer peripheral curved surface 211 a of the transport drum 211, and the transport drum 211 is placed on the cylindrical shaft.
- the relative position of the cylindrical shaft 211b is fixed with the conveyance unit 21 that conveys the recording medium P by rotating around the 211b, the head unit 24 that has the nozzle 243 that ejects ink to the conveyed recording medium P, and the cylindrical shaft 211b.
- a clamp 70 that fixes the engaging portion 80 located between the center of gravity G of the unit 24 and the cylindrical shaft 211b to the mounting member 212, and a direction that prevents rotation of the head unit 24 fixed to the mounting member 212 due to gravity.
- a support member 90 that applies force to the head unit 24 to support the head unit 24.
- the head unit 24 in which the position of the engaging portion 80 and the center of gravity G are shifted in the horizontal distance direction, the head unit 24 is supported by the support member 90, whereby the head unit 24 by gravity is supported. Inclination and bending can be suppressed. Thereby, the fluctuation
- the support member 90 supports the head unit 24 by exerting a force in a direction that prevents the rotation in a position farther from the cylindrical shaft 211b than the engaging portion 80 in the head unit 24. According to such a configuration, the support member 90 supports the head unit 24 by exerting a force on a position on the center of gravity side of the fixed position F where the engaging portion 80 is provided in the head unit 24, so that the head by gravity is used. The bending of the unit can be effectively suppressed.
- the nozzle surface 24f is provided with openings of a plurality of nozzles 243 over a predetermined recording width in the width direction (cylindrical axis direction).
- the clamp 70 for fixing the engaging portion 80 located on one side of the arrangement range of the nozzles 243 to the mounting member 212 and the engaging portion 80 located on the other side of the arrangement range of the plurality of nozzles 243 are provided.
- the support member 90 supports the head unit 24 by exerting a force on a position between the pair of engaging portions 80 in the width direction of the head unit 24. According to such a configuration, it is possible to suppress the occurrence of a problem that the head unit 24 is bent by gravity at the center in the width direction and the distance between the nozzle surface 24f and the outer peripheral curved surface 211a varies.
- the openings of the plurality of nozzles 243 on the nozzle surface 24f are opposed to a plurality of different positions on the outer peripheral curved surface 211a in the transport direction.
- the openings and the outer peripheral curved surface 211a of the plurality of nozzles 243 having different positions in the transport direction are formed.
- the head unit 24 includes a recording head 242 having a nozzle surface 24f and a substrate 24a to which the recording head 242 is fixed.
- the recording head 242 has the nozzle surface 24f exposed from one surface of the substrate 24a.
- the clamp 70 fixes the engaging portion 80 provided on the one surface of the substrate 24a to the mounting member 212. According to such a configuration, since the head unit 24 is fixed by the engaging portion 80 and the clamp 70 at a position in the vicinity of the nozzle surface 24f, fluctuations in the position of the nozzle surface 24f can be suppressed. Further, in such a configuration, the head unit 24 is fixed at a portion closest to the cylindrical shaft 211b in the head unit 24 or in the vicinity thereof, and thus the distance between the fixing position F and the center of gravity G is increased.
- the support member 90 supports the head unit 24 so that the inclination and the bending are effective. Can be suppressed.
- the head unit 24 has an upper casing 24b provided on the opposite side of the one surface of the substrate 24a, and the support member 90 supports the head unit by exerting a force on the upper casing 24b.
- the provision of the upper casing 24b tends to increase the distance between the fixed position F of the head unit 24 and the center of gravity G, and the moment that induces the rotation of the head unit 24 due to gravity is further increased.
- the head unit 24 becomes larger and the head unit 24 is more easily inclined and bent.
- the head member 24 is supported by the support member 90, so that the head unit 24 can be effectively suppressed.
- the upper casing 24b accommodates an ink tank 24g for storing ink supplied to the recording head 242.
- the distance between the fixed position F of the head unit 24 and the center of gravity G is further increased, and the moment in the head unit 24 is further increased. Inclination and bending of the head unit 24 can be effectively suppressed.
- the support member 90 has a relative position of the hook 90a as the first part of the support member 90 relative to the cylindrical shaft 211b, and the hook 90b as the second part is fixed to the head unit 24.
- the head unit 24 is supported by a tensile stress generated between 90a and the hook 90b. According to such a configuration, the head unit 24 can be supported in such a manner that a portion of the head unit 24 that is far from the nozzle surface 24f is pulled, so that a space in the vicinity of the head unit 24 opposite to the nozzle surface 24f is formed.
- the support member 90 can be provided by using it. For this reason, in the inkjet recording apparatus 1 having the plurality of head units 24, the plurality of head units 24 can be arranged closer to each other, and the inkjet recording apparatus 1 can be downsized.
- the ink jet recording apparatus 1 also includes a stay 61 and an air cylinder 62 that can hold the head unit 24 at a predetermined relative position with respect to the cylindrical shaft 211b in a state where the fixing of the head unit 24 by the clamp 70 to the mounting member 212 is released. (Holding portion) and the hook 90 a of the support member 90 is attached to the stay 61. More specifically, the elevating part 62b of the air cylinder 62 is combined with the substrate 24a, and the lower frame 61c of the stay 61 is provided integrally with the air cylinder 62 and is positioned above the upper casing 24b in the vertical direction.
- the stay 61 and the air cylinder 62 support the substrate 24a by the lifting / lowering part 62b of the air cylinder 62 at least in a state where the fixing of the head unit 24 by the clamp 70 with respect to the mounting member 212 is released.
- the hook 90a of the support member 90 is fixed to the lower frame 61c of the stay 61, and the hook 90b of the support member 90 is fixed to the upper housing 24b. 90 occurs between the hook 90a and the hook 90b.
- Zhang stress supports the head unit 24.
- the support member 90 can be attached using the member that holds the head unit 24 without providing a dedicated member for fixing the hook 90 a of the support member 90. For this reason, the enlargement and cost increase of the inkjet recording apparatus 1 can be suppressed.
- the head unit 24 can be fixed to the mounting member 212 and released without removing the support member 90 from the head unit 24 and the stay 61.
- the support member 90 has an elastic body that generates a tensile stress according to the force received from the hook 90a and the hook 90b.
- the relative position between the member (the stay 61 in the above embodiment) to which the hook 90a of the support member is attached and the head unit 24 to which the hook 90b is attached is, for example, raised and lowered by the air cylinder 62. Even when it fluctuates due to the operation, the support member 90 can be expanded and contracted in accordance with the ascending / descending operation. Therefore, the relative position can be varied without removing the support member 90.
- the inkjet recording apparatus 1 includes a plurality of head units 24 and a plurality of support members 90 corresponding to the plurality of head units 24.
- An elastic body having a larger longitudinal elastic coefficient is used for the support member 90 corresponding to the head unit 24 that is mounted in a manner that causes a large moment to induce the rotation of the unit 24.
- the present invention is not limited to the above-described embodiments and modifications, and various modifications can be made.
- the support member 90 has been described using an example having the metal spring 90c.
- the support member 90 may be configured using another elastic member made of a resin, a carbon fiber material, or the like.
- the support member 90 may be configured by using a member such as a cable made of a material that does not have elasticity or is extremely small, such as metal or carbon steel.
- the support member 90 may be attached to another member of the inkjet recording apparatus 1 whose relative position with respect to the cylindrical shaft 211b of the transport drum 211 is fixed, for example, a frame member that supports the components of the inkjet recording apparatus 1.
- the present invention is not limited thereto, and the other end of the support member 90 is the head unit. It can be attached to any position that can exert a force in a direction that prevents the head unit 24 from rotating due to gravity.
- the support member 90 has been described using an example in which the support member 90 is detachably fixed to the locking members 61e and 24e by the hooks 90a and 90b, respectively.
- the fixed aspect is not limited to this.
- one end and the other end of the support member 90 may be fixed to the member to be fixed in another removable manner, or may be fixed to the member to be fixed by adhesion or welding.
- the portion of the support member 90 that is fixed to the member to be fixed is not necessarily the end of the support member 90.
- two different portions between one end and the other end of the spring constituting the support member 90 may be fixed to the member to be fixed. In this case, the interval between the two fixed portions is changed.
- the magnitude of the tensile stress generated in the support member 90 can also be adjusted.
- the said embodiment demonstrated using the example in which the supporting member 90 was attached to one place of the center part about the width direction among the upper housing
- the one head unit 24 is not limited to this. Two or more support members 90 may be attached.
- the head unit 24 may be mounted.
- a support member that supports the vertical direction from below may be used.
- the head unit 24 can be supported by bringing the spring compressed from the natural state into contact with the head unit 24.
- the support member 90 that directly contacts the head unit 24 and exerts a force on the head unit 24 has been described as an example.
- the support member does not contact the head unit 24, for example, by a magnetic force. It may be one that exerts a force on the unit 24.
- the line which passes through the fixed position F May be fixed in a manner that is not parallel to the cylindrical shaft 211b.
- the head unit 24 may be fixed in another manner in which the fixing position F of the head unit 24 (that is, the position of the fixing portion) is between the center of gravity G and the cylindrical shaft 211b in the horizontal distance direction.
- the fixing mechanism of the head unit 24 is not limited to the one using the clamp 70 shown in the above embodiment, and other fixing mechanisms such as one using bolts and nuts may be used.
- the fixing location of the head unit 24 is not limited to two locations near both ends in the width direction of the bottom surface, and may be one location or three or more locations. Further, parts other than the bottom surface of the head unit 24 (in the above embodiment, the lower surface of the substrate 24a) may be fixed to the mounting member 212.
- the head unit 24 can be attached to and detached from the mounting member 212 by the clamp 70.
- the present invention is not limited to this, and the relative position between the head unit and the cylindrical shaft of the transport drum is determined.
- the present invention may be applied to an inkjet recording apparatus that is always fixed.
- the configuration of the head unit is not limited to that described in the above embodiment, and may be any member that is configured integrally with a member provided with a nozzle surface (in the above embodiment, the recording head 242). Any configuration may be used. For example, a configuration in which a substrate on which the recording head is fixed, a frame integrally formed with the substrate, and the like are provided, and a member corresponding to the upper housing 24b in the above-described embodiment may be omitted.
- an ink tank may not be provided in the head unit, and ink may be supplied to the recording head from the outside of the head unit.
- the center of gravity G of the head unit 24 is located on the central axis that passes through the center of the bottom surface of the head unit 24 and is perpendicular to the bottom surface.
- shaft may be sufficient.
- the said embodiment demonstrated using the example in which the nozzle unit 243 from which the position about a conveyance direction differs in the head unit 24 was provided, it is not restricted to this,
- the head unit 24 is the same about a conveyance direction. You may have a single nozzle row which consists of the some nozzle 243 provided in the position.
- the configuration in which the portion on the upper side of the outer peripheral curved surface 211a of the transport drum 211 in the vertical direction from the cylindrical shaft 211b and the nozzle surface 24f of the head unit 24 face each other has been described as an example.
- the present invention may be applied to an ink jet recording apparatus having a configuration in which the lower portion of the outer peripheral curved surface 211a in the vertical direction with respect to the cylindrical shaft 211b faces the nozzle surface 24f of the head unit 24.
- the cylindrical shaft 211b of the transport drum 211 is horizontal has been described.
- the cylindrical shaft 211b allows ink ejected from the head unit 24 to be printed on the recording medium P on the outer peripheral curved surface 211a. You may incline from the horizontal surface in the range which can be made to land at an appropriate position.
- the ink jet recording apparatus 1 that discharges the ink that is gelled at room temperature and is heated to form a sol when heated is described as an example.
- the present invention is not limited to this.
- Various known inks including inks that are sol or liquid at room temperature may be used.
- the present invention can be used for an ink jet recording apparatus.
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- Ink Jet (AREA)
Abstract
Provided is an ink jet recording apparatus capable of suppressing a fluctuation of a distance between a nozzle surface and an outer peripheral curved surface of a conveyance drum. The ink jet recording apparatus is provided with: a conveyance unit that rotates the conveyance drum about a cylindrical shaft to convey a recording medium on the outer peripheral curved surface of the conveyance drum; a head unit (24) having nozzles that eject ink; an attachment member (212) of which a relative position to the cylindrical shaft is fixed and to which the head unit (24) is attached with the outer peripheral curved surface of the conveyance drum and opening parts of a nozzle surface on which the opening parts of the nozzles are formed in the head unit facing each other at a prescribed relative distance; a fixing member (70) that fixes a fixing portion positioned between the center of gravity of the head unit and the cylindrical shaft to the attachment member in a direction perpendicular to the cylindrical shaft within a horizontal plane in the head unit; and a support member (90) that applies a force in a direction in which rotation due to the gravity of the fixed head unit is disturbed to the head unit to support the same.
Description
本発明は、インクジェット記録装置に関する。
The present invention relates to an ink jet recording apparatus.
従来、搬送部により搬送される記録媒体に対して、記録媒体の搬送方向と直交する幅方向について画像の記録幅に亘ってノズルが配列されたヘッドユニットによりノズルからインクを吐出して、当該記録媒体上に画像を記録するインクジェット記録装置がある。このようなインクジェット記録装置には、複数の異なる色のインクをそれぞれノズルから吐出する複数のヘッドユニットを用いてカラー画像を記録するものがある。
Conventionally, ink is ejected from a nozzle by a head unit in which nozzles are arranged over the recording width of an image in a width direction orthogonal to the recording medium conveyance direction on the recording medium conveyed by the conveyance unit, and the recording is performed. There is an ink jet recording apparatus that records an image on a medium. Some of such inkjet recording apparatuses record a color image using a plurality of head units that respectively eject a plurality of different color inks from nozzles.
また、搬送部の一つとして、円筒状の搬送ドラムの外周曲面上に記録媒体を載置し、搬送ドラムを円筒軸の回りで回転させることで記録媒体を搬送するものがある。特許文献1には、このような搬送部と複数のヘッドユニットとを用いて画像を記録するインクジェット記録装置が開示されている。このインクジェット記録装置では、各ヘッドユニットにおいてノズルの開口部が設けられたノズル面が搬送ドラムの外周曲面と略平行となる状態で対向するように、複数のヘッドユニットが搬送ドラムの円筒軸から放射状に各々傾斜して配置される。また、特許文献1のインクジェット記録装置では、ヘッドユニットは、ノズル面が設けられた底面の長手方向両端近傍における2箇所の固定部位が所定の取付部材に固定される。
このような配置とすることにより、ノズル面における各ノズルの開口部と搬送ドラムの外周曲面との距離のばらつきを小さくすることができるため、各ノズルから吐出されたインクを搬送される記録媒体上の適正な位置に着弾させることができる。 In addition, as one of the conveyance units, there is a type in which a recording medium is placed on an outer peripheral curved surface of a cylindrical conveyance drum and the recording medium is conveyed by rotating the conveyance drum around a cylindrical axis.Patent Document 1 discloses an ink jet recording apparatus that records an image using such a transport unit and a plurality of head units. In this ink jet recording apparatus, a plurality of head units are arranged radially from the cylindrical shaft of the transport drum so that the nozzle surface provided with the nozzle opening in each head unit faces the outer peripheral curved surface of the transport drum in a substantially parallel state. Are inclined to each other. Further, in the ink jet recording apparatus of Patent Document 1, the head unit has two fixing portions in the vicinity of both longitudinal ends of the bottom surface provided with the nozzle surface fixed to a predetermined mounting member.
With such an arrangement, it is possible to reduce the variation in the distance between the opening of each nozzle on the nozzle surface and the outer peripheral curved surface of the transport drum, so that the ink ejected from each nozzle is on the recording medium that is transported. Can be landed at the proper position.
このような配置とすることにより、ノズル面における各ノズルの開口部と搬送ドラムの外周曲面との距離のばらつきを小さくすることができるため、各ノズルから吐出されたインクを搬送される記録媒体上の適正な位置に着弾させることができる。 In addition, as one of the conveyance units, there is a type in which a recording medium is placed on an outer peripheral curved surface of a cylindrical conveyance drum and the recording medium is conveyed by rotating the conveyance drum around a cylindrical axis.
With such an arrangement, it is possible to reduce the variation in the distance between the opening of each nozzle on the nozzle surface and the outer peripheral curved surface of the transport drum, so that the ink ejected from each nozzle is on the recording medium that is transported. Can be landed at the proper position.
しかしながら、上記従来のインクジェット記録装置では、ヘッドユニットが傾斜して配置されているために、ヘッドユニットの重心と、ヘッドユニットのノズル面の近傍に位置する固定部位とが、水平面内で円筒軸に垂直な水平距離方向についてずれた状態となる。このように重心と固定部位とが水平距離方向にずれているヘッドユニットでは、重力により、ヘッドユニットを回転させようとするモーメントが生じるため、これによりヘッドユニットが傾いたり撓んだりすることがある。この結果、ノズル面と搬送ドラムの外周曲面との距離が変動し、ノズルから吐出されたインクの着弾位置が適正位置からずれて記録画像の画質が低下するという課題がある。
However, in the conventional ink jet recording apparatus, since the head unit is inclined, the center of gravity of the head unit and the fixed portion located near the nozzle surface of the head unit are aligned with the cylindrical axis in the horizontal plane. The vertical horizontal distance direction is shifted. In such a head unit in which the center of gravity and the fixed part are displaced in the horizontal distance direction, a moment to rotate the head unit is generated due to gravity, which may cause the head unit to tilt or bend. . As a result, there is a problem in that the distance between the nozzle surface and the outer peripheral curved surface of the transport drum varies, and the landing position of the ink ejected from the nozzle deviates from the appropriate position and the image quality of the recorded image decreases.
この発明の目的は、ノズル面と搬送ドラムの外周曲面との距離の変動を抑制することができるインクジェット記録装置を提供することにある。
An object of the present invention is to provide an ink jet recording apparatus capable of suppressing fluctuations in the distance between the nozzle surface and the outer peripheral curved surface of the transport drum.
上記目的を達成するため、請求項1に記載のインクジェット記録装置の発明は、
円筒状の搬送ドラムを有し、当該搬送ドラムの外周曲面上に記録媒体が載置され、前記搬送ドラムを円筒軸の回りで回転させることで前記記録媒体を搬送する搬送部と、
搬送される前記記録媒体に対してインクを吐出するノズルを有するヘッドユニットと、
前記円筒軸との相対位置が固定され、前記搬送ドラムの外周曲面と、前記ヘッドユニットにおいて前記ノズルの開口部が設けられたノズル面における当該開口部とが所定の相対距離で対向する状態で前記ヘッドユニットが取り付けられる取付部材と、
前記ヘッドユニットにおいて、水平面内で前記円筒軸に垂直な方向について前記ヘッドユニットの重心と前記円筒軸との間に位置する固定部位を前記取付部材に対して固定する固定部材と、
前記取付部材に固定された前記ヘッドユニットの重力による回転を妨げる向きの力を前記ヘッドユニットに及ぼして前記ヘッドユニットを支持する支持部材と、
を備えることを特徴としている。 In order to achieve the above object, the invention of the ink jet recording apparatus according toclaim 1 comprises:
A transport unit that has a cylindrical transport drum, the recording medium is placed on an outer peripheral curved surface of the transport drum, and transports the recording medium by rotating the transport drum around a cylindrical axis;
A head unit having a nozzle for discharging ink to the recording medium to be conveyed;
The relative position with respect to the cylindrical shaft is fixed, and the outer peripheral curved surface of the transport drum and the opening on the nozzle surface where the opening of the nozzle is provided in the head unit face each other with a predetermined relative distance. An attachment member to which the head unit is attached;
In the head unit, a fixing member that fixes a fixing portion located between the center of gravity of the head unit and the cylindrical shaft in a horizontal plane in a direction perpendicular to the cylindrical shaft, to the mounting member;
A support member that supports the head unit by exerting on the head unit a force in a direction that prevents rotation of the head unit fixed to the mounting member due to gravity;
It is characterized by having.
円筒状の搬送ドラムを有し、当該搬送ドラムの外周曲面上に記録媒体が載置され、前記搬送ドラムを円筒軸の回りで回転させることで前記記録媒体を搬送する搬送部と、
搬送される前記記録媒体に対してインクを吐出するノズルを有するヘッドユニットと、
前記円筒軸との相対位置が固定され、前記搬送ドラムの外周曲面と、前記ヘッドユニットにおいて前記ノズルの開口部が設けられたノズル面における当該開口部とが所定の相対距離で対向する状態で前記ヘッドユニットが取り付けられる取付部材と、
前記ヘッドユニットにおいて、水平面内で前記円筒軸に垂直な方向について前記ヘッドユニットの重心と前記円筒軸との間に位置する固定部位を前記取付部材に対して固定する固定部材と、
前記取付部材に固定された前記ヘッドユニットの重力による回転を妨げる向きの力を前記ヘッドユニットに及ぼして前記ヘッドユニットを支持する支持部材と、
を備えることを特徴としている。 In order to achieve the above object, the invention of the ink jet recording apparatus according to
A transport unit that has a cylindrical transport drum, the recording medium is placed on an outer peripheral curved surface of the transport drum, and transports the recording medium by rotating the transport drum around a cylindrical axis;
A head unit having a nozzle for discharging ink to the recording medium to be conveyed;
The relative position with respect to the cylindrical shaft is fixed, and the outer peripheral curved surface of the transport drum and the opening on the nozzle surface where the opening of the nozzle is provided in the head unit face each other with a predetermined relative distance. An attachment member to which the head unit is attached;
In the head unit, a fixing member that fixes a fixing portion located between the center of gravity of the head unit and the cylindrical shaft in a horizontal plane in a direction perpendicular to the cylindrical shaft, to the mounting member;
A support member that supports the head unit by exerting on the head unit a force in a direction that prevents rotation of the head unit fixed to the mounting member due to gravity;
It is characterized by having.
請求項2に記載の発明は、請求項1に記載のインクジェット記録装置において、
前記支持部材は、前記回転を妨げる向きの力を前記ヘッドユニットにおいて前記固定部位よりも前記円筒軸から遠い位置に及ぼして前記ヘッドユニットを支持することを特徴としている。 According to a second aspect of the present invention, in the ink jet recording apparatus according to the first aspect,
The support member supports the head unit by exerting a force in a direction that prevents the rotation on the head unit at a position farther from the cylindrical shaft than the fixed portion.
前記支持部材は、前記回転を妨げる向きの力を前記ヘッドユニットにおいて前記固定部位よりも前記円筒軸から遠い位置に及ぼして前記ヘッドユニットを支持することを特徴としている。 According to a second aspect of the present invention, in the ink jet recording apparatus according to the first aspect,
The support member supports the head unit by exerting a force in a direction that prevents the rotation on the head unit at a position farther from the cylindrical shaft than the fixed portion.
請求項3に記載の発明は、請求項1又は2に記載のインクジェット記録装置において、
前記ノズル面には、前記円筒軸に沿う円筒軸方向についての所定の記録幅に亘って複数の前記ノズルの開口部が設けられ、
当該インクジェット記録装置は、
前記ヘッドユニットにおいて、前記円筒軸方向について前記複数のノズルの配置範囲の一方側に位置する第1の前記固定部位を前記取付部材に対して固定する第1の前記固定部材と、前記ヘッドユニットにおいて、前記円筒軸方向について前記複数のノズルの配置範囲の他方側に位置する第2の前記固定部位を前記取付部材に対して固定する第2の前記固定部材とを有し、
前記支持部材は、前記ヘッドユニットにおける前記円筒軸方向について前記第1の固定部位と前記第2の固定部位との間の位置に力を及ぼして前記ヘッドユニットを支持する
ことを特徴としている。 The invention according to claim 3 is the ink jet recording apparatus according to claim 1 or 2,
The nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
The ink jet recording apparatus
In the head unit, in the head unit, the first fixing member that fixes the first fixing portion positioned on one side of the arrangement range of the plurality of nozzles in the cylindrical axis direction to the mounting member; The second fixing member that fixes the second fixing portion located on the other side of the arrangement range of the plurality of nozzles in the cylindrical axis direction with respect to the mounting member;
The support member supports the head unit by exerting a force on a position between the first fixed portion and the second fixed portion in the cylindrical axis direction of the head unit.
前記ノズル面には、前記円筒軸に沿う円筒軸方向についての所定の記録幅に亘って複数の前記ノズルの開口部が設けられ、
当該インクジェット記録装置は、
前記ヘッドユニットにおいて、前記円筒軸方向について前記複数のノズルの配置範囲の一方側に位置する第1の前記固定部位を前記取付部材に対して固定する第1の前記固定部材と、前記ヘッドユニットにおいて、前記円筒軸方向について前記複数のノズルの配置範囲の他方側に位置する第2の前記固定部位を前記取付部材に対して固定する第2の前記固定部材とを有し、
前記支持部材は、前記ヘッドユニットにおける前記円筒軸方向について前記第1の固定部位と前記第2の固定部位との間の位置に力を及ぼして前記ヘッドユニットを支持する
ことを特徴としている。 The invention according to claim 3 is the ink jet recording apparatus according to
The nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
The ink jet recording apparatus
In the head unit, in the head unit, the first fixing member that fixes the first fixing portion positioned on one side of the arrangement range of the plurality of nozzles in the cylindrical axis direction to the mounting member; The second fixing member that fixes the second fixing portion located on the other side of the arrangement range of the plurality of nozzles in the cylindrical axis direction with respect to the mounting member;
The support member supports the head unit by exerting a force on a position between the first fixed portion and the second fixed portion in the cylindrical axis direction of the head unit.
請求項4に記載の発明は、請求項1~3の何れか一項に記載のインクジェット記録装置において、
前記ノズル面には、前記円筒軸に沿う円筒軸方向についての所定の記録幅に亘って複数の前記ノズルの開口部が設けられ、
前記複数のノズルの開口部は、前記外周曲面上の、記録媒体の搬送方向について複数の異なる位置に対向する
ことを特徴としている。 The invention according to claim 4 is the ink jet recording apparatus according to any one ofclaims 1 to 3,
The nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
The openings of the plurality of nozzles are opposed to a plurality of different positions in the conveyance direction of the recording medium on the outer peripheral curved surface.
前記ノズル面には、前記円筒軸に沿う円筒軸方向についての所定の記録幅に亘って複数の前記ノズルの開口部が設けられ、
前記複数のノズルの開口部は、前記外周曲面上の、記録媒体の搬送方向について複数の異なる位置に対向する
ことを特徴としている。 The invention according to claim 4 is the ink jet recording apparatus according to any one of
The nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
The openings of the plurality of nozzles are opposed to a plurality of different positions in the conveyance direction of the recording medium on the outer peripheral curved surface.
請求項5に記載の発明は、請求項1~4の何れか一項に記載のインクジェット記録装置において、
前記ヘッドユニットは、
前記ノズル面を有する記録ヘッドと、
前記記録ヘッドが固定された基板と、
を備え、
前記記録ヘッドは、前記ノズル面が前記基板の一の面から露出した状態で前記基板に固定され、
前記固定部材は、前記基板の前記一の面に設けられた前記固定部位を前記取付部材に対して固定する
ことを特徴としている。 The invention according to claim 5 is the inkjet recording apparatus according to any one ofclaims 1 to 4,
The head unit is
A recording head having the nozzle surface;
A substrate on which the recording head is fixed;
With
The recording head is fixed to the substrate with the nozzle surface exposed from one surface of the substrate,
The fixing member is characterized in that the fixing portion provided on the one surface of the substrate is fixed to the mounting member.
前記ヘッドユニットは、
前記ノズル面を有する記録ヘッドと、
前記記録ヘッドが固定された基板と、
を備え、
前記記録ヘッドは、前記ノズル面が前記基板の一の面から露出した状態で前記基板に固定され、
前記固定部材は、前記基板の前記一の面に設けられた前記固定部位を前記取付部材に対して固定する
ことを特徴としている。 The invention according to claim 5 is the inkjet recording apparatus according to any one of
The head unit is
A recording head having the nozzle surface;
A substrate on which the recording head is fixed;
With
The recording head is fixed to the substrate with the nozzle surface exposed from one surface of the substrate,
The fixing member is characterized in that the fixing portion provided on the one surface of the substrate is fixed to the mounting member.
請求項6に記載の発明は、請求項5に記載のインクジェット記録装置において、
前記ヘッドユニットは、前記基板の前記一の面とは反対側に設けられた筐体を有し、
前記支持部材は、前記筐体に力を及ぼして前記ヘッドユニットを支持する
ことを特徴としている。 A sixth aspect of the present invention is the ink jet recording apparatus according to the fifth aspect,
The head unit has a housing provided on the side opposite to the one surface of the substrate,
The support member supports the head unit by exerting a force on the casing.
前記ヘッドユニットは、前記基板の前記一の面とは反対側に設けられた筐体を有し、
前記支持部材は、前記筐体に力を及ぼして前記ヘッドユニットを支持する
ことを特徴としている。 A sixth aspect of the present invention is the ink jet recording apparatus according to the fifth aspect,
The head unit has a housing provided on the side opposite to the one surface of the substrate,
The support member supports the head unit by exerting a force on the casing.
請求項7に記載の発明は、請求項6に記載のインクジェット記録装置において、
前記筐体には、前記記録ヘッドに供給されるインクを貯留するインクタンクが収容されていることを特徴としている。 The invention according to claim 7 is the inkjet recording apparatus according to claim 6,
The case is characterized in that an ink tank for storing ink supplied to the recording head is accommodated in the casing.
前記筐体には、前記記録ヘッドに供給されるインクを貯留するインクタンクが収容されていることを特徴としている。 The invention according to claim 7 is the inkjet recording apparatus according to claim 6,
The case is characterized in that an ink tank for storing ink supplied to the recording head is accommodated in the casing.
請求項8に記載の発明は、請求項1~7の何れか一項に記載のインクジェット記録装置において、
前記支持部材は、当該支持部材における第1の部位の前記円筒軸に対する相対位置が固定されるとともに、前記第1の部位とは異なる第2の部位が前記ヘッドユニットに固定され、前記第1の部位と前記第2の部位との間に生じる引張応力により前記ヘッドユニットを支持することを特徴としている。 The invention according to claim 8 is the inkjet recording apparatus according to any one ofclaims 1 to 7,
In the support member, a relative position of the first part of the support member with respect to the cylindrical shaft is fixed, and a second part different from the first part is fixed to the head unit, The head unit is supported by a tensile stress generated between the part and the second part.
前記支持部材は、当該支持部材における第1の部位の前記円筒軸に対する相対位置が固定されるとともに、前記第1の部位とは異なる第2の部位が前記ヘッドユニットに固定され、前記第1の部位と前記第2の部位との間に生じる引張応力により前記ヘッドユニットを支持することを特徴としている。 The invention according to claim 8 is the inkjet recording apparatus according to any one of
In the support member, a relative position of the first part of the support member with respect to the cylindrical shaft is fixed, and a second part different from the first part is fixed to the head unit, The head unit is supported by a tensile stress generated between the part and the second part.
請求項9に記載の発明は、請求項8に記載のインクジェット記録装置において、
少なくとも前記取付部材に対する前記固定部材による前記ヘッドユニットの固定が解除された状態において、前記ヘッドユニットを前記円筒軸に対する所定の相対位置で保持可能な保持部を備え、
前記第1の部位は、前記保持部に取り付けられている
ことを特徴としている。 The invention according to claim 9 is the ink jet recording apparatus according to claim 8,
A holding portion capable of holding the head unit at a predetermined relative position with respect to the cylindrical shaft at least in a state where the fixing of the head unit by the fixing member to the mounting member is released;
The first part is attached to the holding part.
少なくとも前記取付部材に対する前記固定部材による前記ヘッドユニットの固定が解除された状態において、前記ヘッドユニットを前記円筒軸に対する所定の相対位置で保持可能な保持部を備え、
前記第1の部位は、前記保持部に取り付けられている
ことを特徴としている。 The invention according to claim 9 is the ink jet recording apparatus according to claim 8,
A holding portion capable of holding the head unit at a predetermined relative position with respect to the cylindrical shaft at least in a state where the fixing of the head unit by the fixing member to the mounting member is released;
The first part is attached to the holding part.
請求項10に記載の発明は、請求項6又は7に記載のインクジェット記録装置において、
前記基板に組み合わされた組み合わせ部材と、前記組み合わせ部材と一体的に設けられ鉛直方向について前記筐体よりも上方側に位置するフレーム部材とを有し、少なくとも前記取付部材に対する前記固定部材による前記ヘッドユニットの固定が解除された状態において、前記組み合わせ部材により前記基板を支持することで前記ヘッドユニットを前記円筒軸に対する所定の相対位置で保持可能な保持部を備え、
前記支持部材は、当該支持部材における第1の部位が前記保持部の前記フレーム部材に固定されることで前記円筒軸に対する相対位置が固定されるとともに、前記第1の部位とは異なる第2の部位が前記筐体に固定され、前記第1の部位と前記第2の部位との間に生じる引張応力により前記ヘッドユニットを支持する
ことを特徴としている。 The invention according toclaim 10 is the inkjet recording apparatus according to claim 6 or 7,
A combination member combined with the substrate; and a frame member provided integrally with the combination member and positioned above the casing in the vertical direction, and at least the head by the fixing member with respect to the attachment member A holding unit capable of holding the head unit at a predetermined relative position with respect to the cylindrical axis by supporting the substrate by the combination member in a state in which the unit is released;
The support member has a first position in the support member fixed to the frame member of the holding portion so that a relative position to the cylindrical shaft is fixed, and a second position different from the first position A part is fixed to the casing, and the head unit is supported by a tensile stress generated between the first part and the second part.
前記基板に組み合わされた組み合わせ部材と、前記組み合わせ部材と一体的に設けられ鉛直方向について前記筐体よりも上方側に位置するフレーム部材とを有し、少なくとも前記取付部材に対する前記固定部材による前記ヘッドユニットの固定が解除された状態において、前記組み合わせ部材により前記基板を支持することで前記ヘッドユニットを前記円筒軸に対する所定の相対位置で保持可能な保持部を備え、
前記支持部材は、当該支持部材における第1の部位が前記保持部の前記フレーム部材に固定されることで前記円筒軸に対する相対位置が固定されるとともに、前記第1の部位とは異なる第2の部位が前記筐体に固定され、前記第1の部位と前記第2の部位との間に生じる引張応力により前記ヘッドユニットを支持する
ことを特徴としている。 The invention according to
A combination member combined with the substrate; and a frame member provided integrally with the combination member and positioned above the casing in the vertical direction, and at least the head by the fixing member with respect to the attachment member A holding unit capable of holding the head unit at a predetermined relative position with respect to the cylindrical axis by supporting the substrate by the combination member in a state in which the unit is released;
The support member has a first position in the support member fixed to the frame member of the holding portion so that a relative position to the cylindrical shaft is fixed, and a second position different from the first position A part is fixed to the casing, and the head unit is supported by a tensile stress generated between the first part and the second part.
請求項11に記載の発明は、請求項8~10の何れか一項に記載のインクジェット記録装置において、
前記支持部材は、前記第1の部位及び前記第2の部位から受ける力に従って前記引張応力が生じる弾性体を有することを特徴としている。 The invention according toclaim 11 is the ink jet recording apparatus according to any one of claims 8 to 10,
The support member includes an elastic body that generates the tensile stress according to a force received from the first part and the second part.
前記支持部材は、前記第1の部位及び前記第2の部位から受ける力に従って前記引張応力が生じる弾性体を有することを特徴としている。 The invention according to
The support member includes an elastic body that generates the tensile stress according to a force received from the first part and the second part.
請求項12に記載の発明は、請求項11に記載のインクジェット記録装置において、
複数の前記ヘッドユニットと、
前記複数のヘッドユニットに対応する複数の前記支持部材と、
を備え、
前記複数の支持部材では、前記取付部材に対して、重力による前記ヘッドユニットの前記回転を誘起するモーメントが大きい取り付け方がなされているヘッドユニットに対応する支持部材ほど大きい縦弾性係数の前記弾性体が用いられている
ことを特徴としている。 The invention according toclaim 12 is the inkjet recording apparatus according to claim 11,
A plurality of the head units;
A plurality of the supporting members corresponding to the plurality of head units;
With
In the plurality of support members, the elastic body having a larger longitudinal elastic coefficient as the support member corresponding to the head unit in which the mounting method is such that a large moment for inducing the rotation of the head unit due to gravity is applied to the mounting member. Is used.
複数の前記ヘッドユニットと、
前記複数のヘッドユニットに対応する複数の前記支持部材と、
を備え、
前記複数の支持部材では、前記取付部材に対して、重力による前記ヘッドユニットの前記回転を誘起するモーメントが大きい取り付け方がなされているヘッドユニットに対応する支持部材ほど大きい縦弾性係数の前記弾性体が用いられている
ことを特徴としている。 The invention according to
A plurality of the head units;
A plurality of the supporting members corresponding to the plurality of head units;
With
In the plurality of support members, the elastic body having a larger longitudinal elastic coefficient as the support member corresponding to the head unit in which the mounting method is such that a large moment for inducing the rotation of the head unit due to gravity is applied to the mounting member. Is used.
本発明に従うと、ノズル面と搬送ドラムの外周曲面との距離の変動を抑制することができるという効果がある。
According to the present invention, there is an effect that the variation in the distance between the nozzle surface and the outer peripheral curved surface of the transport drum can be suppressed.
以下、本発明のインクジェット記録装置に係る実施の形態を図面に基づいて説明する。
Hereinafter, embodiments of the ink jet recording apparatus of the present invention will be described with reference to the drawings.
図1は、本発明の実施形態であるインクジェット記録装置1の概略構成を示す図である。
インクジェット記録装置1は、給紙部10と、画像形成部20と、排紙部30と、制御部40(図3)とを備える。インクジェット記録装置1は、制御部40による制御下で、給紙部10に格納された記録媒体Pを画像形成部20に搬送し、画像形成部20で記録媒体Pに画像を記録し、画像が記録された記録媒体Pを排紙部30に搬送する。記録媒体Pとしては、普通紙や塗工紙といった紙のほか、布帛又はシート状の樹脂等、表面に着弾したインクを定着させることが可能な種々の媒体を用いることができる。 FIG. 1 is a diagram showing a schematic configuration of an inkjet recording apparatus 1 according to an embodiment of the present invention.
The inkjet recording apparatus 1 includes a paper feeding unit 10, an image forming unit 20, a paper discharge unit 30, and a control unit 40 (FIG. 3). Under the control of the control unit 40, the inkjet recording apparatus 1 conveys the recording medium P stored in the paper feeding unit 10 to the image forming unit 20, and the image forming unit 20 records an image on the recording medium P. The recorded recording medium P is conveyed to the paper discharge unit 30. As the recording medium P, in addition to paper such as plain paper and coated paper, various media capable of fixing ink landed on the surface, such as cloth or sheet-like resin, can be used.
インクジェット記録装置1は、給紙部10と、画像形成部20と、排紙部30と、制御部40(図3)とを備える。インクジェット記録装置1は、制御部40による制御下で、給紙部10に格納された記録媒体Pを画像形成部20に搬送し、画像形成部20で記録媒体Pに画像を記録し、画像が記録された記録媒体Pを排紙部30に搬送する。記録媒体Pとしては、普通紙や塗工紙といった紙のほか、布帛又はシート状の樹脂等、表面に着弾したインクを定着させることが可能な種々の媒体を用いることができる。 FIG. 1 is a diagram showing a schematic configuration of an ink
The ink
給紙部10は、記録媒体Pを格納する給紙トレー11と、給紙トレー11から画像形成部20に記録媒体Pを搬送して供給する媒体供給部12とを有する。媒体供給部12は、内側が2本のローラーにより支持された輪状のベルトを備え、このベルト上に記録媒体Pを載置した状態でローラーを回転させることで記録媒体Pを給紙トレー11から画像形成部20へ搬送する。
The paper feed unit 10 includes a paper feed tray 11 that stores the recording medium P, and a medium supply unit 12 that conveys and supplies the recording medium P from the paper feed tray 11 to the image forming unit 20. The medium supply unit 12 includes a ring-shaped belt supported on the inside by two rollers, and the recording medium P is removed from the paper feed tray 11 by rotating the roller while the recording medium P is placed on the belt. It is conveyed to the image forming unit 20.
画像形成部20は、搬送部21と、受け渡しユニット22と、加熱部23と、ヘッドユニット24と、定着部25と、デリバリー部26などを有する。
The image forming unit 20 includes a transport unit 21, a delivery unit 22, a heating unit 23, a head unit 24, a fixing unit 25, a delivery unit 26, and the like.
搬送部21は、円筒状の搬送ドラム211の外周曲面211a(搬送面)の上に載置された記録媒体Pを保持し、搬送ドラム211が図1における図面に垂直な方向に延びた水平な搬送ドラムの円筒軸211b(回転軸)の回りで回転して周回移動することで搬送ドラム211上の記録媒体Pを搬送方向に搬送する。搬送ドラム211は、その外周曲面211a上で記録媒体Pを保持するための図示しない爪部及び吸気部を備える。記録媒体Pは、爪部により端部が押さえられ、かつ吸気部により外周曲面211aに吸い寄せられることで外周曲面211aに保持される。搬送部21は、搬送ドラム211を回転させるための図示しない搬送ドラムモーターを有し、搬送ドラム211は、搬送ドラムモーターの回転量に比例した角度だけ回転する。
The conveyance unit 21 holds the recording medium P placed on the outer peripheral curved surface 211a (conveyance surface) of the cylindrical conveyance drum 211, and the conveyance drum 211 extends in a direction perpendicular to the drawing in FIG. The recording medium P on the transport drum 211 is transported in the transport direction by rotating around the cylindrical shaft 211b (rotary shaft) of the transport drum. The transport drum 211 includes a claw portion and a suction portion (not shown) for holding the recording medium P on the outer peripheral curved surface 211a. The recording medium P is held on the outer peripheral curved surface 211a by the end being pressed by the claw portion and sucked to the outer peripheral curved surface 211a by the intake portion. The transport unit 21 includes a transport drum motor (not shown) for rotating the transport drum 211, and the transport drum 211 rotates by an angle proportional to the rotation amount of the transport drum motor.
受け渡しユニット22は、給紙部10の媒体供給部12により搬送された記録媒体Pを搬送部21に引き渡す。受け渡しユニット22は、給紙部10の媒体供給部12と搬送部21との間の位置に設けられ、媒体供給部12から搬送された記録媒体Pの一端をスイングアーム部221で保持して取り上げ、受け渡しドラム222を介して搬送部21に引き渡す。
The delivery unit 22 delivers the recording medium P conveyed by the medium supply unit 12 of the paper supply unit 10 to the conveyance unit 21. The delivery unit 22 is provided at a position between the medium supply unit 12 and the conveyance unit 21 of the paper supply unit 10, and picks up one end of the recording medium P conveyed from the medium supply unit 12 by the swing arm unit 221. Then, it is delivered to the transport unit 21 via the delivery drum 222.
加熱部23は、受け渡しドラム222の配置位置とヘッドユニット24の配置位置との間に設けられ、搬送部21により搬送される記録媒体Pが所定の温度範囲内の温度となるように当該記録媒体Pを加熱する。加熱部23は、例えば、赤外線ヒーター等を有し、CPU41(図3)から供給される制御信号に基づいて赤外線ヒーターに通電して当該赤外線ヒーターを発熱させる。
The heating unit 23 is provided between the arrangement position of the delivery drum 222 and the arrangement position of the head unit 24, and the recording medium P conveyed by the conveyance unit 21 has a temperature within a predetermined temperature range. Heat P. The heating unit 23 includes, for example, an infrared heater and energizes the infrared heater based on a control signal supplied from the CPU 41 (FIG. 3) to cause the infrared heater to generate heat.
ヘッドユニット24は、インクを吐出するノズルの開口部が設けられたノズル面がその外部に露出しており、記録媒体Pが保持された搬送ドラム211の回転に応じた適切なタイミングで、搬送ドラム211の外周曲面211aに対向するノズル面のノズルの開口部から記録媒体Pに対してインクを吐出することにより画像を記録する。ヘッドユニット24は、ノズル面の開口部と外周曲面211aとが所定の距離だけ離隔されるように配置される。本実施形態のインクジェット記録装置1では、イエロー(Y)、マゼンタ(M)、シアン(C)、ブラック(K)の4色のインクにそれぞれ対応する4つのヘッドユニット24が記録媒体Pの搬送方向上流側からY,M,C,Kの色の順に所定の間隔で並ぶように配列されている。
なお、各ヘッドユニット24は、ステー61(図4)などとともにキャリッジ60(図4)を構成するが、図1ではキャリッジ60のうちヘッドユニット24以外の構成要素の記載は省略されている。 In thehead unit 24, the nozzle surface provided with the nozzle opening for ejecting ink is exposed to the outside, and the transport drum is rotated at an appropriate timing according to the rotation of the transport drum 211 holding the recording medium P. An image is recorded by ejecting ink onto the recording medium P from the nozzle opening of the nozzle surface facing the outer peripheral curved surface 211 a of 211. The head unit 24 is arranged such that the opening on the nozzle surface and the outer peripheral curved surface 211a are separated by a predetermined distance. In the ink jet recording apparatus 1 of the present embodiment, four head units 24 respectively corresponding to four color inks of yellow (Y), magenta (M), cyan (C), and black (K) are transported in the recording medium P. They are arranged so as to be arranged at predetermined intervals in the order of Y, M, C, and K colors from the upstream side.
Eachhead unit 24 constitutes a carriage 60 (FIG. 4) together with the stay 61 (FIG. 4) and the like. However, in FIG. 1, components other than the head unit 24 in the carriage 60 are omitted.
なお、各ヘッドユニット24は、ステー61(図4)などとともにキャリッジ60(図4)を構成するが、図1ではキャリッジ60のうちヘッドユニット24以外の構成要素の記載は省略されている。 In the
Each
図2は、ヘッドユニット24の構成を示す模式図である。図2は、ヘッドユニット24の全体を搬送ドラム211の外周曲面211aに相対する側、即ちノズル面24fが設けられた底面側から見た平面図である。
本実施形態では、ヘッドユニット24は、インクを吐出する複数の記録素子が搬送ドラム211の円筒軸方向(即ち、搬送方向に直交する幅方向)に配列された16個の記録ヘッド242を備える。記録ヘッド242の記録素子は、それぞれ、インクを貯留する圧力室と、圧力室の壁面に設けられた圧電素子と、ノズル243とを有する。この記録素子は、圧電素子を変形動作させる駆動信号が入力されると、圧電素子の変形により圧力室が変形して圧力室内の圧力が変化し、圧力室に連通するノズル243からインクを吐出するインク吐出動作を行う。
図2では、記録ヘッド242のノズル面において、ノズル243の開口部の位置が示されている。なお、各記録ヘッド242における記録素子の配列方向は、搬送方向に直交する幅方向に限られず、直角以外の角度で搬送方向と交差する方向であっても良い。 FIG. 2 is a schematic diagram showing the configuration of thehead unit 24. FIG. 2 is a plan view of the entire head unit 24 as viewed from the side facing the outer peripheral curved surface 211a of the transport drum 211, that is, the bottom surface side where the nozzle surface 24f is provided.
In the present embodiment, thehead unit 24 includes 16 recording heads 242 in which a plurality of recording elements that eject ink are arranged in the cylindrical axis direction of the transport drum 211 (that is, the width direction orthogonal to the transport direction). Each recording element of the recording head 242 includes a pressure chamber for storing ink, a piezoelectric element provided on the wall surface of the pressure chamber, and a nozzle 243. When a driving signal for deforming the piezoelectric element is input to the recording element, the pressure chamber is deformed by the deformation of the piezoelectric element and the pressure in the pressure chamber changes, and ink is ejected from the nozzle 243 communicating with the pressure chamber. Ink discharge operation is performed.
In FIG. 2, the position of the opening of thenozzle 243 is shown on the nozzle surface of the recording head 242. The arrangement direction of the recording elements in each recording head 242 is not limited to the width direction orthogonal to the conveyance direction, and may be a direction that intersects the conveyance direction at an angle other than a right angle.
本実施形態では、ヘッドユニット24は、インクを吐出する複数の記録素子が搬送ドラム211の円筒軸方向(即ち、搬送方向に直交する幅方向)に配列された16個の記録ヘッド242を備える。記録ヘッド242の記録素子は、それぞれ、インクを貯留する圧力室と、圧力室の壁面に設けられた圧電素子と、ノズル243とを有する。この記録素子は、圧電素子を変形動作させる駆動信号が入力されると、圧電素子の変形により圧力室が変形して圧力室内の圧力が変化し、圧力室に連通するノズル243からインクを吐出するインク吐出動作を行う。
図2では、記録ヘッド242のノズル面において、ノズル243の開口部の位置が示されている。なお、各記録ヘッド242における記録素子の配列方向は、搬送方向に直交する幅方向に限られず、直角以外の角度で搬送方向と交差する方向であっても良い。 FIG. 2 is a schematic diagram showing the configuration of the
In the present embodiment, the
In FIG. 2, the position of the opening of the
ヘッドユニット24では、記録素子のノズル243が幅方向について交互に配置されるような位置関係で搬送方向に隣接して配置された2つの記録ヘッド242により、ヘッドモジュール242Mが構成されている。このようにノズル243が配列されることにより、ヘッドモジュール242Mでは、幅方向について1200dpi(dot per inch)の解像度での記録が可能となっている。8つのヘッドモジュール242Mは、基板24aに設けられた開口にそれぞれ篏合し、かつ基板24aの厚さ方向に垂直な一の面から記録ヘッド242のノズル面24fが露出した状態で設けられている。また、8つのヘッドモジュール242Mが、ノズル243からインクを吐出可能な範囲が幅方向に連続的に繋がるような位置関係で、幅方向についての配置範囲が互いに一部重複するように千鳥格子状に配置されてラインヘッドが構成されている。
In the head unit 24, a head module 242M is configured by two recording heads 242 arranged adjacent to each other in the transport direction in such a positional relationship that the nozzles 243 of the recording elements are alternately arranged in the width direction. By arranging the nozzles 243 in this manner, the head module 242M can perform recording at a resolution of 1200 dpi (dots per inch) in the width direction. The eight head modules 242M are provided in a state where the nozzle surfaces 24f of the recording head 242 are exposed from one surface perpendicular to the thickness direction of the substrate 24a, which are respectively mated with the openings provided in the substrate 24a. . Further, the eight head modules 242M are arranged in a staggered pattern so that the ranges in which the ink can be ejected from the nozzles 243 are continuously connected in the width direction, and the arrangement ranges in the width direction partially overlap each other. The line head is constituted by being arranged in the above.
また、基板24aの幅方向についての両端部の近傍、即ち幅方向についてノズル243の配置範囲に対して一方側及び他方側には、ヘッドユニット24の固定に用いられる一対の係合部80(第1の固定部位、第2の固定部位)が設けられている。係合部80を用いたヘッドユニット24の固定機構については、後述する。
In addition, a pair of engaging portions 80 (first) used for fixing the head unit 24 is provided in the vicinity of both ends in the width direction of the substrate 24a, that is, on one side and the other side with respect to the arrangement range of the nozzle 243 in the width direction. 1 fixing part, 2nd fixing part) are provided. A fixing mechanism of the head unit 24 using the engaging portion 80 will be described later.
ヘッドユニット24に含まれるノズル243の幅方向についての配置範囲は、搬送ベルト13により搬送される記録媒体Pのうち画像が記録可能な領域の幅方向の幅をカバーしている。ヘッドユニット24は、画像の記録時には位置が固定されて用いられ、記録媒体Pの搬送に応じて搬送方向の異なる位置に所定の間隔(搬送方向間隔)で順次インクを吐出していくことで、シングルパス方式で画像を記録する。
The arrangement range in the width direction of the nozzles 243 included in the head unit 24 covers the width in the width direction of an area where an image can be recorded in the recording medium P conveyed by the conveyance belt 13. The head unit 24 is used at a fixed position during image recording, and sequentially ejects ink at different intervals (conveyance direction intervals) to different positions in the conveyance direction according to the conveyance of the recording medium P. Record an image using the single pass method.
記録素子のノズル243から吐出されるインクとしては、温度によってゲル状又はゾル状に相変化し、紫外線等のエネルギー線を照射することにより硬化する性質を有するものが用いられる。
また、本実施形態では、常温でゲル状であり加熱されることによりゾル状となるインクが用いられる。ヘッドユニット24は、インクを貯留するインクタンク24g(図7B)と、インクタンク24gから記録ヘッド242に供給されるインクを加熱する図示略のインク加熱部とを備え、当該インク加熱部は、CPU41による制御下で動作し、ゾル状となる温度にインクを加熱する。記録ヘッド242は、加熱されてゾル状となったインクを吐出する。このゾル状のインクが記録媒体Pに吐出されると、インク滴が記録媒体Pに着弾した後、自然冷却されることで速やかにインクがゲル状となって記録媒体P上で凝固する。 As the ink ejected from thenozzle 243 of the recording element, an ink that has a property of changing in a gel or sol state depending on the temperature and being cured by irradiating energy rays such as ultraviolet rays is used.
In this embodiment, ink that is gel-like at room temperature and becomes sol-like when heated is used. Thehead unit 24 includes an ink tank 24g (FIG. 7B) that stores ink, and an ink heating unit (not shown) that heats ink supplied from the ink tank 24g to the recording head 242. The ink heating unit is a CPU 41. The ink is heated to a temperature that becomes a sol state. The recording head 242 discharges ink that has been heated to form a sol. When the sol-like ink is ejected onto the recording medium P, the ink droplets land on the recording medium P and then spontaneously cool, so that the ink quickly becomes a gel and solidifies on the recording medium P.
また、本実施形態では、常温でゲル状であり加熱されることによりゾル状となるインクが用いられる。ヘッドユニット24は、インクを貯留するインクタンク24g(図7B)と、インクタンク24gから記録ヘッド242に供給されるインクを加熱する図示略のインク加熱部とを備え、当該インク加熱部は、CPU41による制御下で動作し、ゾル状となる温度にインクを加熱する。記録ヘッド242は、加熱されてゾル状となったインクを吐出する。このゾル状のインクが記録媒体Pに吐出されると、インク滴が記録媒体Pに着弾した後、自然冷却されることで速やかにインクがゲル状となって記録媒体P上で凝固する。 As the ink ejected from the
In this embodiment, ink that is gel-like at room temperature and becomes sol-like when heated is used. The
定着部25は、搬送部21の幅方向の幅に亘って配置されたエネルギー線照射部を有し、搬送部21に載置された記録媒体Pに対して当該エネルギー線照射部から紫外線等のエネルギー線を照射して記録媒体P上に吐出されたインクを硬化させて定着させる。定着部25のエネルギー線照射部は、搬送方向についてヘッドユニット24の配置位置からデリバリー部26の受け渡しドラム261の配置位置までの間において外周曲面211aと対向して配置される。
The fixing unit 25 has an energy beam irradiation unit arranged across the width in the width direction of the conveyance unit 21, and ultraviolet rays or the like from the energy beam irradiation unit to the recording medium P placed on the conveyance unit 21. The ink ejected on the recording medium P is cured and fixed by irradiating energy rays. The energy beam irradiation unit of the fixing unit 25 is disposed to face the outer peripheral curved surface 211a between the position where the head unit 24 is disposed and the position where the delivery drum 261 of the delivery unit 26 is disposed in the transport direction.
デリバリー部26は、内側が2本のローラーにより支持された輪状のベルトを有するベルトループ262と、記録媒体Pを搬送部21からベルトループ262に受け渡す円筒状の受け渡しドラム261とを有し、受け渡しドラム261により搬送部21からベルトループ262上に受け渡された記録媒体Pをベルトループ262により搬送して排紙部30に送出する。
The delivery unit 26 includes a belt loop 262 having an annular belt supported on the inside by two rollers, and a cylindrical transfer drum 261 that transfers the recording medium P from the transport unit 21 to the belt loop 262. The recording medium P transferred from the transport unit 21 onto the belt loop 262 by the transfer drum 261 is transported by the belt loop 262 and sent to the paper discharge unit 30.
排紙部30は、デリバリー部26により画像形成部20から送り出された記録媒体Pが載置される板状の排紙トレー31を有する。
The paper discharge unit 30 includes a plate-shaped paper discharge tray 31 on which the recording medium P sent from the image forming unit 20 by the delivery unit 26 is placed.
図3は、インクジェット記録装置1の主要な機能構成を示すブロック図である。
インクジェット記録装置1は、加熱部23と、記録ヘッド駆動部241及び記録ヘッド242を有するヘッドユニット24と、定着部25と、制御部40と、搬送駆動部51と、入出力インターフェース52と、バス53などを備える。 FIG. 3 is a block diagram showing the main functional configuration of theinkjet recording apparatus 1.
Theinkjet recording apparatus 1 includes a heating unit 23, a head unit 24 having a recording head driving unit 241 and a recording head 242, a fixing unit 25, a control unit 40, a transport driving unit 51, an input / output interface 52, a bus. 53 and the like.
インクジェット記録装置1は、加熱部23と、記録ヘッド駆動部241及び記録ヘッド242を有するヘッドユニット24と、定着部25と、制御部40と、搬送駆動部51と、入出力インターフェース52と、バス53などを備える。 FIG. 3 is a block diagram showing the main functional configuration of the
The
記録ヘッド駆動部241は、記録ヘッド242の記録素子に対して適切なタイミングで画像データに応じて圧電素子を変形動作させる駆動信号を供給することにより、記録ヘッド242のノズル243から画像データの画素値に応じた量のインクを吐出させる。
The recording head driving unit 241 supplies pixel signals of image data from the nozzles 243 of the recording head 242 by supplying a driving signal for deforming the piezoelectric element according to the image data at an appropriate timing to the recording elements of the recording head 242. An amount of ink corresponding to the value is ejected.
制御部40は、CPU41(Central Processing Unit)、RAM42(Random Access Memory)、ROM43(Read Only Memory)及び記憶部44を有する。
The control unit 40 includes a CPU 41 (Central Processing Unit), a RAM 42 (Random Access Memory), a ROM 43 (Read Only Memory), and a storage unit 44.
CPU41は、ROM43に記憶された各種制御用のプログラムや設定データを読み出してRAM42に記憶させ、当該プログラムを実行して各種演算処理を行う。また、CPU41は、インクジェット記録装置1の全体動作を統括制御する。
The CPU 41 reads various control programs and setting data stored in the ROM 43, stores them in the RAM 42, and executes the programs to perform various arithmetic processes. The CPU 41 controls the overall operation of the inkjet recording apparatus 1.
RAM42は、CPU41に作業用のメモリー空間を提供し、一時データを記憶する。RAM42は、不揮発性メモリーを含んでいても良い。
The RAM 42 provides a working memory space to the CPU 41 and stores temporary data. The RAM 42 may include a nonvolatile memory.
ROM43は、CPU41により実行される各種制御用のプログラムや設定データ等を格納する。なお、ROM43に代えてEEPROM(Electrically Erasable Programmable Read Only Memory)やフラッシュメモリー等の書き換え可能な不揮発性メモリーが用いられても良い。
The ROM 43 stores various control programs executed by the CPU 41, setting data, and the like. Instead of the ROM 43, a rewritable nonvolatile memory such as an EEPROM (Electrically Erasable Programmable Read Only Memory) or a flash memory may be used.
記憶部44には、入出力インターフェース52を介して外部装置2から入力されたプリントジョブ(画像記録命令)及び当該プリントジョブに係る記録対象の画像の画像データが記憶される。記憶部44としては、例えばHDD(Hard Disk Drive)が用いられ、また、DRAM(Dynamic Random Access Memory)などが併用されても良い。
The storage unit 44 stores a print job (image recording command) input from the external apparatus 2 via the input / output interface 52 and image data of an image to be recorded related to the print job. As the storage unit 44, for example, an HDD (Hard Disk Drive) is used, and a DRAM (Dynamic Random Access Memory) or the like may be used in combination.
搬送駆動部51は、CPU41から供給される制御信号に基づいて搬送ドラム211の搬送ドラムモーターに駆動信号を供給して搬送ドラム211を所定の速度及びタイミングで回転させる。また、搬送駆動部51は、CPU41から供給される制御信号に基づいて媒体供給部12、受け渡しユニット22、及びデリバリー部26を動作させるためのモーターに駆動信号を供給して、記録媒体Pの搬送部21への供給及び搬送部21からの排出を行わせる。
The transport drive unit 51 supplies a drive signal to the transport drum motor of the transport drum 211 based on a control signal supplied from the CPU 41 to rotate the transport drum 211 at a predetermined speed and timing. Further, the transport driving unit 51 supplies a drive signal to a motor for operating the medium supply unit 12, the delivery unit 22, and the delivery unit 26 based on a control signal supplied from the CPU 41, so that the recording medium P is transported. Supply to the unit 21 and discharge from the transport unit 21 are performed.
入出力インターフェース52は、外部装置2と制御部40との間のデータの送受信を媒介する。入出力インターフェース52は、例えば各種シリアルインターフェース、各種パラレルインターフェースのいずれか又はこれらの組み合わせで構成される。
The input / output interface 52 mediates data transmission / reception between the external device 2 and the control unit 40. The input / output interface 52 is configured by any one of various serial interfaces, various parallel interfaces, or a combination thereof, for example.
バス53は、制御部40と他の構成との間で信号の送受信を行うための経路である。
The bus 53 is a path for transmitting and receiving signals between the control unit 40 and other components.
外部装置2は、例えばパーソナルコンピューターであり、入出力インターフェース52を介してプリントジョブ及び画像データ等を制御部40に供給する。
The external device 2 is a personal computer, for example, and supplies a print job, image data, and the like to the control unit 40 via the input / output interface 52.
次に、インクジェット記録装置1のうちヘッドユニット24の移動及び固定に係る構成について説明する。
図4は、画像形成部20のうち搬送ドラム211及びヘッドユニット24の周辺の構成を示す模式斜視図である。
図5は、ヘッドユニット24を含むキャリッジ60の構成を示す模式斜視図である。
図6は、ヘッドユニット24を含むキャリッジ60の構成を示す模式側面図である。 Next, a configuration related to movement and fixation of thehead unit 24 in the inkjet recording apparatus 1 will be described.
FIG. 4 is a schematic perspective view illustrating a configuration around thetransport drum 211 and the head unit 24 in the image forming unit 20.
FIG. 5 is a schematic perspective view showing the configuration of thecarriage 60 including the head unit 24.
FIG. 6 is a schematic side view showing the configuration of thecarriage 60 including the head unit 24.
図4は、画像形成部20のうち搬送ドラム211及びヘッドユニット24の周辺の構成を示す模式斜視図である。
図5は、ヘッドユニット24を含むキャリッジ60の構成を示す模式斜視図である。
図6は、ヘッドユニット24を含むキャリッジ60の構成を示す模式側面図である。 Next, a configuration related to movement and fixation of the
FIG. 4 is a schematic perspective view illustrating a configuration around the
FIG. 5 is a schematic perspective view showing the configuration of the
FIG. 6 is a schematic side view showing the configuration of the
図4では、搬送ドラム211と、搬送ドラム211の両側面に設けられ搬送ドラム211の円筒軸211bに対する位置が固定された一対の取付部材212と、ノズル面24fが搬送ドラム211の外周曲面211aに対向するように一対のクランプ70(第1の固定部材、第2の固定部材)により取付部材212に取り付けられた4つのヘッドユニット24と、ヘッドユニット24を含みヘッドユニット24の移動に用いられるキャリッジ60などが描かれている。
In FIG. 4, the conveyance drum 211, a pair of attachment members 212 provided on both side surfaces of the conveyance drum 211 and fixed to the cylindrical shaft 211 b of the conveyance drum 211, and the nozzle surface 24 f are formed on the outer peripheral curved surface 211 a of the conveyance drum 211. Four head units 24 attached to the attachment member 212 by a pair of clamps 70 (first fixing member and second fixing member) so as to face each other, and a carriage that includes the head unit 24 and is used for moving the head unit 24 60 etc. are drawn.
図4~図6に示されるように、ヘッドユニット24は、幅方向の長さが搬送ドラム211の外周曲面211aの幅よりも大きくなるように設けられた板状の基板24aと、基板24aに設けられた開口に篏合された8つのヘッドモジュール242Mと、ヘッドモジュール242Mの上部に架け渡された幅方向に延びる上部筐体24bなどを有する。上部筐体24bは、基板24a上の8つのヘッドユニット24に対して幅方向の両側に設けられた支持板24dにより支持され、内部にインクタンク24g(図7B)やインク加熱部が収容されている。また、基板24aの上部筐体24b側とは反対側の面(下面)からは、ノズル面24fが露出している。本実施形態のヘッドユニット24の重量は約50kg、幅方向の長さは約1mである。
As shown in FIGS. 4 to 6, the head unit 24 includes a plate-like substrate 24a provided so that the length in the width direction is larger than the width of the outer peripheral curved surface 211a of the transport drum 211, and the substrate 24a. It has eight head modules 242M mated with the provided openings, an upper casing 24b extending in the width direction and spanning the upper part of the head module 242M. The upper casing 24b is supported by support plates 24d provided on both sides in the width direction with respect to the eight head units 24 on the substrate 24a, and an ink tank 24g (FIG. 7B) and an ink heating unit are accommodated therein. Yes. Further, the nozzle surface 24f is exposed from the surface (lower surface) opposite to the upper housing 24b side of the substrate 24a. The weight of the head unit 24 of this embodiment is about 50 kg, and the length in the width direction is about 1 m.
ヘッドユニット24は、基板24aの下面のうち搬送ドラム211の外周曲面211aと対向する領域の外側に設けられた一対の係合部80(図2、図8)がそれぞれクランプ70によって固定されることにより取付部材212に対して固定された状態で取り付けられる。一対の係合部80は、円筒軸211bと平行な線上に位置している。クランプ70によるヘッドユニット24の固定機構については後述する。
In the head unit 24, a pair of engaging portions 80 (FIGS. 2 and 8) provided outside a region of the lower surface of the substrate 24 a facing the outer peripheral curved surface 211 a of the transport drum 211 are fixed by clamps 70. Is attached to the attachment member 212 in a fixed state. The pair of engaging portions 80 are located on a line parallel to the cylindrical shaft 211b. A mechanism for fixing the head unit 24 by the clamp 70 will be described later.
図5に示されるように、基板24aの幅方向両端の先端部24cは、一対のエアシリンダー62により保持され、この一対のエアシリンダー62は、ステー61に固定されている。ステー61、一対のエアシリンダー62及びヘッドユニット24により、キャリッジ60が構成される。
As shown in FIG. 5, the end portions 24 c at both ends in the width direction of the substrate 24 a are held by a pair of air cylinders 62, and the pair of air cylinders 62 are fixed to the stay 61. The stay 61, the pair of air cylinders 62 and the head unit 24 constitute a carriage 60.
図7は、キャリッジ60の各部の構成を示す模式斜視図である。図7Aは、ステー61及びエアシリンダー62の構成を示し、図7Bは、エアシリンダー62から取り外された状態のヘッドユニット24の構成を示す。
図7Aに示されるように、エアシリンダー62は、ステー61に固定された基部62aと、基部62aに対して昇降動作する昇降部62b(組み合わせ部材)とを有し、昇降部62bに設けられた開口に基板24aの先端部24cが差し込まれて昇降部62bと基板24aとが組み合わされた状態で基板24aを支持する。そして、エアシリンダー62は、クランプ70によるヘッドユニット24の固定が解除された状態において昇降部62bが上昇することにより、ヘッドユニット24をクランプ70から離反する方向に移動させ、また昇降部62bが降下することによりヘッドユニット24をクランプ70に対する取付位置に移動させる。
ここで、昇降部62bの開口と基板24aの先端部24cとは、互いに固定されておらず、ヘッドユニット24がクランプ70に固定されている状態では、昇降部62bは、基板24aに対して力を及ぼさないようになっている。即ち、昇降部62bは、クランプ70による固定が解除されたヘッドユニット24を移動させる場合にのみヘッドユニット24の基板24aを支持する。 FIG. 7 is a schematic perspective view showing the configuration of each part of thecarriage 60. FIG. 7A shows the configuration of the stay 61 and the air cylinder 62, and FIG. 7B shows the configuration of the head unit 24 in a state where it is detached from the air cylinder 62.
As shown in FIG. 7A, theair cylinder 62 has a base portion 62a fixed to the stay 61, and a lift portion 62b (combination member) that moves up and down with respect to the base portion 62a, and is provided in the lift portion 62b. The front end portion 24c of the substrate 24a is inserted into the opening, and the substrate 24a is supported in a state where the elevating unit 62b and the substrate 24a are combined. The air cylinder 62 moves the head unit 24 in a direction away from the clamp 70 when the elevating part 62b is raised in a state where the fixing of the head unit 24 by the clamp 70 is released, and the elevating part 62b is lowered. As a result, the head unit 24 is moved to the attachment position with respect to the clamp 70.
Here, the opening of the elevatingpart 62b and the front end part 24c of the substrate 24a are not fixed to each other. When the head unit 24 is fixed to the clamp 70, the elevating part 62b exerts a force on the substrate 24a. It is supposed not to affect. That is, the elevating part 62b supports the substrate 24a of the head unit 24 only when moving the head unit 24 released from the clamp 70.
図7Aに示されるように、エアシリンダー62は、ステー61に固定された基部62aと、基部62aに対して昇降動作する昇降部62b(組み合わせ部材)とを有し、昇降部62bに設けられた開口に基板24aの先端部24cが差し込まれて昇降部62bと基板24aとが組み合わされた状態で基板24aを支持する。そして、エアシリンダー62は、クランプ70によるヘッドユニット24の固定が解除された状態において昇降部62bが上昇することにより、ヘッドユニット24をクランプ70から離反する方向に移動させ、また昇降部62bが降下することによりヘッドユニット24をクランプ70に対する取付位置に移動させる。
ここで、昇降部62bの開口と基板24aの先端部24cとは、互いに固定されておらず、ヘッドユニット24がクランプ70に固定されている状態では、昇降部62bは、基板24aに対して力を及ぼさないようになっている。即ち、昇降部62bは、クランプ70による固定が解除されたヘッドユニット24を移動させる場合にのみヘッドユニット24の基板24aを支持する。 FIG. 7 is a schematic perspective view showing the configuration of each part of the
As shown in FIG. 7A, the
Here, the opening of the elevating
ステー61は、エアシリンダー62の基部62aがそれぞれ固定され鉛直方向に延びる一対の板状のサイドフレーム61aと、一対のサイドフレーム61aの間において幅方向にそれぞれ架け渡された上部フレーム61b及び下部フレーム61c(フレーム部材)とを有する。また、上部フレーム61bの上面には、スライド部材61dが設けられており、ステー61は、このスライド部材61dを介して、幅方向に延在するガイドレール91(図4~図6等)に取り付けられている。ガイドレール91は、インクジェット記録装置1の図示略のフレーム部材に固定されている。このような構成により、ステー61は、ガイドレール91に沿ってスライド部材61dがスライドすることで幅方向に移動可能となっている。即ち、クランプ70によるヘッドユニット24の固定が解除され、ヘッドユニット24をクランプ70から離反させた状態では、キャリッジ60全体を幅方向に移動させることができる。これにより、ヘッドユニット24を所定のメンテナンス位置に移動させて、ノズル面24fの清掃や、ノズルにおけるインクの増粘防止のためのインクの吐き捨て動作といったメンテナンス動作を行うことができる。本実施形態では、ステー61及びエアシリンダー62により、ヘッドユニット24の取付部材212に対する固定が解除された状態においてヘッドユニット24を保持する保持部が構成される。
The stay 61 includes a pair of plate-like side frames 61a that each have a base 62a of the air cylinder 62 fixed and extending in the vertical direction, and an upper frame 61b and a lower frame that are spanned between the pair of side frames 61a in the width direction. 61c (frame member). Further, a slide member 61d is provided on the upper surface of the upper frame 61b, and the stay 61 is attached to a guide rail 91 (FIGS. 4 to 6 and the like) extending in the width direction via the slide member 61d. It has been. The guide rail 91 is fixed to a frame member (not shown) of the inkjet recording apparatus 1. With such a configuration, the stay 61 can move in the width direction as the slide member 61 d slides along the guide rail 91. That is, in a state where the fixing of the head unit 24 by the clamp 70 is released and the head unit 24 is separated from the clamp 70, the entire carriage 60 can be moved in the width direction. As a result, the head unit 24 is moved to a predetermined maintenance position, and a maintenance operation such as cleaning of the nozzle surface 24f and an ink discharging operation for preventing ink thickening at the nozzle can be performed. In the present embodiment, the stay 61 and the air cylinder 62 constitute a holding portion that holds the head unit 24 in a state where the fixing of the head unit 24 to the mounting member 212 is released.
ステー61の下部フレーム61cの下面に設けられたU字状の繋止部材61eと、ヘッドユニット24の上部筐体24bの上面に設けられたU字状の繋止部材24eとの間には、弾性体を有する支持部材90が架け渡されている。本実施形態の支持部材90は、繋止部材61eに取り付けられたフック90a(第1の部位)、及び繋止部材24eに取り付けられたフック90b(第2の部位)の間に設けられた金属のばね90cを有し、当該ばね90cが自然状態から伸長された状態で繋止部材61eと繋止部材24eとの間に架け渡されている。支持部材90は、エアシリンダー62によるヘッドユニット24の昇降動作に合わせて伸縮可能であるため、支持部材90を取り付けたまま当該昇降動作を行うことができる。支持部材90を設ける目的及びその作用については後述する。
Between the U-shaped locking member 61e provided on the lower surface of the lower frame 61c of the stay 61 and the U-shaped locking member 24e provided on the upper surface of the upper housing 24b of the head unit 24, A support member 90 having an elastic body is bridged. The support member 90 of this embodiment is a metal provided between a hook 90a (first part) attached to the locking member 61e and a hook 90b (second part) attached to the locking member 24e. The spring 90c is stretched between the locking member 61e and the locking member 24e in a state where the spring 90c is extended from the natural state. Since the support member 90 can expand and contract in accordance with the lifting and lowering operation of the head unit 24 by the air cylinder 62, the lifting and lowering operation can be performed while the support member 90 is attached. The purpose and operation of providing the support member 90 will be described later.
次に、クランプ70によるヘッドユニット24の固定機構について説明する。
図8は、クランプ70によるヘッドユニット24の固定機構を説明する図である。図8Aでは、クランプ70の先端部と、ヘッドユニット24の基板24aの下面に設けられた係合部80とが示されている。 Next, the fixing mechanism of thehead unit 24 by the clamp 70 will be described.
FIG. 8 is a view for explaining a fixing mechanism of thehead unit 24 by the clamp 70. In FIG. 8A, the front end portion of the clamp 70 and the engaging portion 80 provided on the lower surface of the substrate 24a of the head unit 24 are shown.
図8は、クランプ70によるヘッドユニット24の固定機構を説明する図である。図8Aでは、クランプ70の先端部と、ヘッドユニット24の基板24aの下面に設けられた係合部80とが示されている。 Next, the fixing mechanism of the
FIG. 8 is a view for explaining a fixing mechanism of the
クランプ70の先端部は、本体部71と、プルロッド72と、カバーブロック73と、係合ボール74と、クランプばね75と、リリースエアー供給部761と、ロックエアー供給部762などを備える。
プルロッド72は、本体部71に設けられた凹部に配置されたベース部72aから上方に延びる円柱状のロッド部72bを有し、ロッド部72bの先端付近には、直径が緩やかに小さくなる窪み部72cが形成されている。
カバーブロック73は、プルロッド72のロッド部72bを通す円筒状のガイド部73cを有し、本体部71の凹部及びプルロッド72のベース部72a覆うように本体部71に固定されている。
係合ボール74は、カバーブロック73のガイド部73cに設けられた貫通穴に配置された球状の部材である。
クランプばね75は、プルロッド72のベース部72a及びカバーブロック73の内部に形成された互いに対向する凹部からなる格納部に格納され、プルロッド72及びカバーブロック73を図8の上下方向に離反させる弾性力をプルロッド72及びカバーブロック73に及ぼす。
プルロッド72は、本体部71の凹部とカバーブロック73により形成された空間内を図8の上下方向に移動可能に設けられている。即ち、プルロッド72は、リリースエアー供給部761から本体部71の凹部の底部にエアーを供給することで上記空間内を上方に移動し、リリースエアー供給部761からのエアーの供給を停止するとともにロックエアー供給部762からクランプばね75の格納部にエアーを供給することで、当該エアーの圧力及びクランプばね75の弾性力によって上記空間内を下方に移動する。また、プルロッド72が上方に移動した状態では、係合ボール74が窪み部72cに位置するようになっている。 The distal end of theclamp 70 includes a main body 71, a pull rod 72, a cover block 73, an engagement ball 74, a clamp spring 75, a release air supply unit 761, a lock air supply unit 762, and the like.
Thepull rod 72 has a cylindrical rod portion 72b extending upward from a base portion 72a disposed in a recess provided in the main body portion 71, and a hollow portion with a gradually decreasing diameter near the tip of the rod portion 72b. 72c is formed.
Thecover block 73 has a cylindrical guide portion 73 c through which the rod portion 72 b of the pull rod 72 passes, and is fixed to the main body portion 71 so as to cover the concave portion of the main body portion 71 and the base portion 72 a of the pull rod 72.
Theengagement ball 74 is a spherical member disposed in a through hole provided in the guide portion 73 c of the cover block 73.
Theclamp spring 75 is housed in a housing portion formed of concave portions facing each other formed inside the base portion 72a of the pull rod 72 and the cover block 73, and an elastic force that separates the pull rod 72 and the cover block 73 in the vertical direction in FIG. Is exerted on the pull rod 72 and the cover block 73.
Thepull rod 72 is provided so as to be movable in the vertical direction in FIG. 8 in the space formed by the concave portion of the main body 71 and the cover block 73. That is, the pull rod 72 moves upward in the space by supplying air from the release air supply unit 761 to the bottom of the concave portion of the main body 71, stops the supply of air from the release air supply unit 761 and locks it. By supplying air from the air supply part 762 to the storage part of the clamp spring 75, the air moves downward in the space by the pressure of the air and the elastic force of the clamp spring 75. In addition, when the pull rod 72 is moved upward, the engagement ball 74 is positioned in the recess 72c.
プルロッド72は、本体部71に設けられた凹部に配置されたベース部72aから上方に延びる円柱状のロッド部72bを有し、ロッド部72bの先端付近には、直径が緩やかに小さくなる窪み部72cが形成されている。
カバーブロック73は、プルロッド72のロッド部72bを通す円筒状のガイド部73cを有し、本体部71の凹部及びプルロッド72のベース部72a覆うように本体部71に固定されている。
係合ボール74は、カバーブロック73のガイド部73cに設けられた貫通穴に配置された球状の部材である。
クランプばね75は、プルロッド72のベース部72a及びカバーブロック73の内部に形成された互いに対向する凹部からなる格納部に格納され、プルロッド72及びカバーブロック73を図8の上下方向に離反させる弾性力をプルロッド72及びカバーブロック73に及ぼす。
プルロッド72は、本体部71の凹部とカバーブロック73により形成された空間内を図8の上下方向に移動可能に設けられている。即ち、プルロッド72は、リリースエアー供給部761から本体部71の凹部の底部にエアーを供給することで上記空間内を上方に移動し、リリースエアー供給部761からのエアーの供給を停止するとともにロックエアー供給部762からクランプばね75の格納部にエアーを供給することで、当該エアーの圧力及びクランプばね75の弾性力によって上記空間内を下方に移動する。また、プルロッド72が上方に移動した状態では、係合ボール74が窪み部72cに位置するようになっている。 The distal end of the
The
The
The
The
The
係合部80は、プルロッド72のロッド部72b及びカバーブロック73のガイド部73cが収納される凹部を有する収納部81と、収納部81の凹部の周縁に設けられた固定ブロック82とを備える。
収納部81は、基板24aに対して図8Aの上下方向の位置を調整可能に取り付けられた、基板24aとは別個の部材により形成される。このような構成とすることで、収納部81の上下方向の位置を調整することによりノズル面24fと搬送ドラム211の外周曲面211aとの間隔を調整することができる。なお、ヘッドユニット24の基板24aを加工することにより収納部81を形成しても良い。
固定ブロック82の内周には、テーパー部82bが形成されている。このテーパー部82bは、クランプ70と係合部80とが固定された状態において、カバーブロック73のガイド部73cの外周面に設けられたテーパー部73bに当接する。また、固定ブロック82の底面により形成された平坦な着座面82aは、クランプ70と係合部80とが固定された状態において、カバーブロック73の外面に設けられた平坦な基準面73aに当接する。また、固定ブロック82には、テーパー部82bよりも内径が小さい突出部82cが設けられている。 The engagingportion 80 includes a storage portion 81 having a recess in which the rod portion 72 b of the pull rod 72 and the guide portion 73 c of the cover block 73 are stored, and a fixed block 82 provided on the periphery of the recess of the storage portion 81.
Thestorage portion 81 is formed of a member separate from the substrate 24a, which is attached to the substrate 24a so that the vertical position in FIG. 8A can be adjusted. With such a configuration, the interval between the nozzle surface 24 f and the outer peripheral curved surface 211 a of the transport drum 211 can be adjusted by adjusting the vertical position of the storage portion 81. The storage portion 81 may be formed by processing the substrate 24a of the head unit 24.
A taperedportion 82 b is formed on the inner periphery of the fixed block 82. The tapered portion 82b contacts the tapered portion 73b provided on the outer peripheral surface of the guide portion 73c of the cover block 73 in a state where the clamp 70 and the engaging portion 80 are fixed. The flat seating surface 82a formed by the bottom surface of the fixed block 82 abuts on a flat reference surface 73a provided on the outer surface of the cover block 73 in a state where the clamp 70 and the engaging portion 80 are fixed. . Further, the fixed block 82 is provided with a protruding portion 82c having an inner diameter smaller than that of the tapered portion 82b.
収納部81は、基板24aに対して図8Aの上下方向の位置を調整可能に取り付けられた、基板24aとは別個の部材により形成される。このような構成とすることで、収納部81の上下方向の位置を調整することによりノズル面24fと搬送ドラム211の外周曲面211aとの間隔を調整することができる。なお、ヘッドユニット24の基板24aを加工することにより収納部81を形成しても良い。
固定ブロック82の内周には、テーパー部82bが形成されている。このテーパー部82bは、クランプ70と係合部80とが固定された状態において、カバーブロック73のガイド部73cの外周面に設けられたテーパー部73bに当接する。また、固定ブロック82の底面により形成された平坦な着座面82aは、クランプ70と係合部80とが固定された状態において、カバーブロック73の外面に設けられた平坦な基準面73aに当接する。また、固定ブロック82には、テーパー部82bよりも内径が小さい突出部82cが設けられている。 The engaging
The
A tapered
クランプ70と係合部80とを固定する場合には、図8Bに示されるように、リリースエアー供給部761からエアーを供給してプルロッド72を上方に移動させた状態で、プルロッド72のロッド部72b及びカバーブロック73のガイド部73cを収納部81の凹部に収納する。このとき、係合ボール74が窪み部72cに位置しているため、係合ボール74がカバーブロック73のガイド部73cから突出しない状態となる。これにより、係合ボール74が固定ブロック82の突出部82cの位置を上方に通過可能となっている。
When the clamp 70 and the engaging portion 80 are fixed, as shown in FIG. 8B, air is supplied from the release air supply portion 761 and the pull rod 72 is moved upward. 72 b and the guide part 73 c of the cover block 73 are housed in the recessed part of the housing part 81. At this time, since the engaging ball 74 is located in the recessed portion 72 c, the engaging ball 74 does not protrude from the guide portion 73 c of the cover block 73. Thereby, the engagement ball 74 can pass through the position of the protruding portion 82c of the fixed block 82 upward.
この状態で、図8Cに示されるように、リリースエアー供給部761からのエアーの供給を停止するとともにロックエアー供給部762からのエアーの供給を開始させて、プルロッド72を下方に引き下げる。これにより、窪み部72cの位置が下方に下がり、これに伴って係合ボール74がカバーブロック73のガイド部73cの外側に押し出される。このとき、係合ボール74が固定ブロック82の突出部82cを下方に押し下げることにより、テーパー部82bがテーパー部73bに当接するとともに、着座面82aが基準面73aに押圧された状態で当接し、この位置で係合部80とクランプ70とが固定される。
In this state, as shown in FIG. 8C, the supply of air from the release air supply unit 761 is stopped and the supply of air from the lock air supply unit 762 is started, and the pull rod 72 is pulled downward. As a result, the position of the recessed portion 72 c is lowered, and the engagement ball 74 is pushed out to the outside of the guide portion 73 c of the cover block 73 accordingly. At this time, the engaging ball 74 pushes the protruding portion 82c of the fixed block 82 downward, so that the tapered portion 82b contacts the tapered portion 73b and the seating surface 82a contacts the reference surface 73a, At this position, the engaging portion 80 and the clamp 70 are fixed.
図9は、4つのヘッドユニット24がクランプ70により固定された状態を示す模式側面図である。
図10は、ヘッドユニット24のノズル面24fと搬送ドラム211の外周曲面211aとの位置関係を示す図である。
各ヘッドユニット24は、ノズル面24fが、鉛直方向について円筒軸211bよりも上方側の外周曲面211aと所定の位置関係で対向する状態で固定される。詳しくは、図10Aに示されるように、ヘッドユニット24は、ノズル面24fにおいて搬送方向について異なる位置に設けられた複数のノズル243の各々における開口部と外周曲面211aとの距離d1のばらつきが最も小さくなる状態で固定される。なお、搬送ドラム211の外周の長さに対してノズル面24fの搬送方向の幅はごく小さいため、外周曲面211aのうちノズル面24fと対向する部分は平面に近似できる。このような近似の下では、ヘッドユニット24は、ノズル面24fと外周曲面211aとが平行となる状態(以下、平行状態と記す)で固定される。 FIG. 9 is a schematic side view showing a state in which the fourhead units 24 are fixed by the clamps 70.
FIG. 10 is a diagram illustrating a positional relationship between thenozzle surface 24 f of the head unit 24 and the outer peripheral curved surface 211 a of the transport drum 211.
Eachhead unit 24 is fixed in a state where the nozzle surface 24f faces the outer peripheral curved surface 211a above the cylindrical shaft 211b in the vertical direction in a predetermined positional relationship. Specifically, as shown in FIG. 10A, the head unit 24 has the largest variation in the distance d1 between the opening and the outer peripheral curved surface 211a of each of the plurality of nozzles 243 provided at different positions in the transport direction on the nozzle surface 24f. Fixed in a small state. Since the width of the nozzle surface 24f in the transport direction is very small with respect to the length of the outer periphery of the transport drum 211, the portion of the outer peripheral curved surface 211a facing the nozzle surface 24f can be approximated to a plane. Under such an approximation, the head unit 24 is fixed in a state where the nozzle surface 24f and the outer peripheral curved surface 211a are parallel (hereinafter referred to as a parallel state).
図10は、ヘッドユニット24のノズル面24fと搬送ドラム211の外周曲面211aとの位置関係を示す図である。
各ヘッドユニット24は、ノズル面24fが、鉛直方向について円筒軸211bよりも上方側の外周曲面211aと所定の位置関係で対向する状態で固定される。詳しくは、図10Aに示されるように、ヘッドユニット24は、ノズル面24fにおいて搬送方向について異なる位置に設けられた複数のノズル243の各々における開口部と外周曲面211aとの距離d1のばらつきが最も小さくなる状態で固定される。なお、搬送ドラム211の外周の長さに対してノズル面24fの搬送方向の幅はごく小さいため、外周曲面211aのうちノズル面24fと対向する部分は平面に近似できる。このような近似の下では、ヘッドユニット24は、ノズル面24fと外周曲面211aとが平行となる状態(以下、平行状態と記す)で固定される。 FIG. 9 is a schematic side view showing a state in which the four
FIG. 10 is a diagram illustrating a positional relationship between the
Each
ここで、図9に示されるように、搬送ドラム211の外周曲面211aは曲面をなしているため、ヘッドユニット24は、外周曲面211aのうちノズル面24fが対向する位置の傾斜角度に応じて、鉛直方向から傾いた状態で固定される。例えば、図9において最も右側のYに対応するヘッドユニット24は、ノズル面24fが設けられた底面に垂直であり底面の中心及びヘッドユニット24の重心Gを通る中心軸が鉛直方向に対して角度θ1だけ傾いた状態で固定され、右から2番目のMに対応するヘッドユニット24は、中心軸が鉛直方向に対して角度θ2(<θ1)だけ傾いた状態で固定される。
Here, as shown in FIG. 9, since the outer peripheral curved surface 211a of the transport drum 211 is a curved surface, the head unit 24 is configured according to the inclination angle of the outer peripheral curved surface 211a at the position where the nozzle surface 24f faces. Fixed in a tilted state from the vertical direction. For example, the head unit 24 corresponding to the rightmost Y in FIG. 9 is perpendicular to the bottom surface on which the nozzle surface 24f is provided, and the center axis passing through the center of the bottom surface and the center of gravity G of the head unit 24 is at an angle with respect to the vertical direction. The head unit 24 corresponding to the second M from the right is fixed in a state inclined by θ1, and the central axis is fixed in a state in which the central axis is inclined by an angle θ2 (<θ1) with respect to the vertical direction.
このため、水平面内で搬送ドラム211の円筒軸211bと垂直な図9の水平距離方向について、ヘッドユニット24の重心Gと円筒軸211bとの距離Lgは、クランプ70による固定位置F(係合部80が設けられた位置)と円筒軸211bとの距離Lfよりも大きくなる。即ち、固定位置Fが、水平距離方向について円筒軸211bと重心Gとの間にあり、重心Gと固定位置Fとが水平距離方向にずれることとなる。また、固定位置Fは、重心Gよりも鉛直方向について下方に位置し、重心Gよりも円筒軸211bから近い位置となる。ヘッドユニット24がこのように配置される結果、ヘッドユニット24では、重力により、固定位置Fを回転中心としてヘッドユニット24を回転させようとするモーメントが生じる。これにより、クランプ70による固定の強度によっては、固定位置Fを中心としてヘッドユニット24の全体が上記の平行状態から傾くことがある。また、クランプ70による固定の強度が十分な場合であっても、ヘッドユニット24のうち幅方向について2箇所の固定位置Fの中間部分が撓むことがある。ヘッドユニット24において重力により生じるモーメントは、図9における固定位置Fを始点とした重心Gの位置ベクトルと、ヘッドユニット24に働く重力を表すベクトルとの外積により表される。特に、本実施形態では、ヘッドユニット24の上部筐体24b内に重量の大きいインクタンク24gが収納されているためにヘッドユニット24の重心Gの位置が高く(即ち、上記位置ベクトルが大きく)、ヘッドユニット24において重力により大きなモーメントが生じる。このため、上述したヘッドユニット24の傾斜や撓みが生じやすい。
For this reason, the distance Lg between the center of gravity G of the head unit 24 and the cylindrical shaft 211b in the horizontal distance direction in FIG. 9 that is perpendicular to the cylindrical shaft 211b of the transport drum 211 in the horizontal plane is a fixed position F (engagement portion) by the clamp 70. The position L is greater than the distance Lf between the cylindrical shaft 211b. That is, the fixed position F is between the cylindrical shaft 211b and the center of gravity G in the horizontal distance direction, and the center of gravity G and the fixed position F are shifted in the horizontal distance direction. The fixed position F is located below the center of gravity G in the vertical direction, and is closer to the cylindrical shaft 211b than the center of gravity G. As a result of the arrangement of the head unit 24 in this way, in the head unit 24, a moment is generated due to gravity to rotate the head unit 24 around the fixed position F as the center of rotation. Thereby, depending on the strength of fixing by the clamp 70, the entire head unit 24 may be inclined from the parallel state with the fixing position F as the center. Further, even if the fixing strength by the clamp 70 is sufficient, the intermediate portion of the two fixing positions F in the width direction of the head unit 24 may be bent. The moment generated by gravity in the head unit 24 is represented by the outer product of the position vector of the center of gravity G starting from the fixed position F in FIG. 9 and the vector representing the gravity acting on the head unit 24. In particular, in this embodiment, since the heavy ink tank 24g is accommodated in the upper casing 24b of the head unit 24, the position of the center of gravity G of the head unit 24 is high (that is, the position vector is large), A large moment is generated in the head unit 24 due to gravity. For this reason, the inclination and bending of the head unit 24 described above are likely to occur.
図10Bは、重力によりヘッドユニット24の傾斜や撓みが生じた場合におけるノズル面24fと外周曲面211aとの位置関係の例を示す図である。この図に示されるように、ヘッドユニット24の傾斜や撓みが生じると、ノズル面24fと外周曲面211aとが非平行な状態、即ちノズル面24fの搬送方向についての位置によって外周曲面211aとの距離が異なる状態となる。この結果、搬送方向について異なる位置に設けられた記録ヘッド242のノズル243の開口部と外周曲面211aとの距離が搬送方向の位置に応じてばらつくこととなる。例えば、図10Bにおける搬送方向について最下流側のノズル243では、ノズル開口部と外周曲面211aとの距離がd2となり、搬送方向について最上流側のノズル243では、ノズル開口部と外周曲面211aとの距離がd2よりも小さいd3となる。ノズル開口部と外周曲面211aとの距離がばらつくと、ノズル243から吐出されたインクが外周曲面211a上の記録媒体Pに着弾するまでの時間が上記距離に応じて異なることとなるため、インクが適正な位置に着弾せず、記録画像の画質の低下に繋がる。
FIG. 10B is a diagram illustrating an example of the positional relationship between the nozzle surface 24f and the outer peripheral curved surface 211a when the head unit 24 is inclined or bent due to gravity. As shown in this figure, when the head unit 24 is inclined or bent, the distance between the nozzle surface 24f and the outer peripheral curved surface 211a is not parallel, that is, depending on the position of the nozzle surface 24f in the transport direction. Will be in different states. As a result, the distance between the opening of the nozzle 243 of the recording head 242 provided at a different position in the transport direction and the outer peripheral curved surface 211a varies depending on the position in the transport direction. For example, in the nozzle 243 on the most downstream side in the transport direction in FIG. 10B, the distance between the nozzle opening and the outer peripheral curved surface 211a is d2, and in the nozzle 243 on the most upstream side in the transport direction, the distance between the nozzle opening and the outer peripheral curved surface 211a. The distance is d3 smaller than d2. When the distance between the nozzle opening and the outer peripheral curved surface 211a varies, the time until the ink ejected from the nozzle 243 lands on the recording medium P on the outer peripheral curved surface 211a varies depending on the distance. It does not land at an appropriate position, leading to a decrease in the image quality of the recorded image.
そこで、本実施形態では、図5及び図6に示されるように、ヘッドユニット24の上部筐体24bに設けられた繋止部材24eと、ステー61の下部フレーム61cに設けられた繋止部材61eとの間に、伸長状態の金属のばね90cを有する支持部材90が架け渡されている。ばね90cには、フック90a及びフック90bから受ける力に従って引張応力(復元力)が生じ、下部フレーム61c及び上部筐体24bは、相対距離が縮小される方向の力を支持部材90から受ける。ここで、ステー61は、ガイドレール91に取り付けられて位置が固定されているため、ヘッドユニット24は、重力による回転方向と反対方向にヘッドユニット24を引き起こす向きの力を支持部材90から受ける。このように、支持部材90により、重力による回転を妨げる向きの力を、ヘッドユニット24において固定位置Fよりも円筒軸211bから遠い位置に及ぼしてヘッドユニット24を支持することで、ヘッドユニット24の傾斜や撓みが抑制される。この結果、中心軸が鉛直方向から傾いた状態で固定されるヘッドユニット24が、上述した平行状態に維持される。
Therefore, in the present embodiment, as shown in FIGS. 5 and 6, the locking member 24 e provided in the upper casing 24 b of the head unit 24 and the locking member 61 e provided in the lower frame 61 c of the stay 61. A support member 90 having a stretched metal spring 90c is bridged between them. A tensile stress (restoring force) is generated in the spring 90c according to the force received from the hook 90a and the hook 90b, and the lower frame 61c and the upper housing 24b receive a force in the direction in which the relative distance is reduced from the support member 90. Here, since the stay 61 is attached to the guide rail 91 and fixed in position, the head unit 24 receives a force from the support member 90 in a direction that causes the head unit 24 in a direction opposite to the rotation direction due to gravity. In this way, the support member 90 applies a force in a direction that prevents rotation due to gravity to a position farther from the cylindrical shaft 211b than the fixed position F in the head unit 24, thereby supporting the head unit 24. Inclination and bending are suppressed. As a result, the head unit 24 fixed with the central axis tilted from the vertical direction is maintained in the parallel state described above.
支持部材90がヘッドユニット24に及ぼす力の大きさは、当該力によりヘッドユニット24が平行状態に維持される範囲内の大きさとなるように調整される。このような調整は、支持部材90に用いられる弾性体を縦弾性係数が異なるものに変更することにより行うことができる。例えば、ヘッドユニット24の中心軸の鉛直方向からの傾斜角が大きいヘッドユニット24ほど、即ち、取付部材212に対して、重力によるヘッドユニット24の回転を誘起するモーメントが大きい取り付け方がなされているヘッドユニット24ほど、大きな縦弾性係数の弾性体を有する支持部材90が用いられる。なお、支持部材90がばね90cを有して構成されている場合には、ばね定数が異なるばね90cを用いることにより支持部材90がヘッドユニット24に及ぼす力の大きさを調整することができる。
また、支持部材90の弾性体の変更に代えて、又は弾性体の変更に加えて、支持部材90の自然状態からの伸長量を変更することで支持部材90がヘッドユニット24に及ぼす力の大きさを調整することができる。例えば、図6に示されるステー61の繋止部材61eを図6の左右方向に移動可能な構成とし、繋止部材61eの位置、即ち支持部材90のフック90aによるステー61側の固定位置を調整することにより、支持部材90に生じる引張応力の大きさを調整することができる。この支持部材90の固定位置の調整は、人の手により行っても良いし、繋止部材61eを移動させる移動機構を設けてCPU41により当該移動機構を制御することにより行っても良い。 The magnitude of the force that thesupport member 90 exerts on the head unit 24 is adjusted so as to be within a range in which the head unit 24 is maintained in a parallel state by the force. Such adjustment can be performed by changing the elastic body used for the support member 90 to one having a different longitudinal elastic modulus. For example, the head unit 24 having a larger inclination angle from the vertical direction of the central axis of the head unit 24, that is, a mounting method in which a moment that induces rotation of the head unit 24 due to gravity is large with respect to the mounting member 212. A support member 90 having an elastic body with a larger longitudinal elastic coefficient is used for the head unit 24. When the support member 90 includes the spring 90c, the magnitude of the force that the support member 90 exerts on the head unit 24 can be adjusted by using the spring 90c having a different spring constant.
Further, instead of changing the elastic body of thesupport member 90 or in addition to changing the elastic body, the amount of force that the support member 90 exerts on the head unit 24 by changing the extension amount of the support member 90 from the natural state. Can be adjusted. For example, the locking member 61e of the stay 61 shown in FIG. 6 is configured to be movable in the left-right direction in FIG. 6, and the position of the locking member 61e, that is, the fixing position on the stay 61 side by the hook 90a of the support member 90 is adjusted. By doing so, the magnitude of the tensile stress generated in the support member 90 can be adjusted. The adjustment of the fixing position of the support member 90 may be performed by a human hand, or may be performed by providing a moving mechanism for moving the locking member 61e and controlling the moving mechanism by the CPU 41.
また、支持部材90の弾性体の変更に代えて、又は弾性体の変更に加えて、支持部材90の自然状態からの伸長量を変更することで支持部材90がヘッドユニット24に及ぼす力の大きさを調整することができる。例えば、図6に示されるステー61の繋止部材61eを図6の左右方向に移動可能な構成とし、繋止部材61eの位置、即ち支持部材90のフック90aによるステー61側の固定位置を調整することにより、支持部材90に生じる引張応力の大きさを調整することができる。この支持部材90の固定位置の調整は、人の手により行っても良いし、繋止部材61eを移動させる移動機構を設けてCPU41により当該移動機構を制御することにより行っても良い。 The magnitude of the force that the
Further, instead of changing the elastic body of the
以上のように、本実施形態に係るインクジェット記録装置1は、円筒状の搬送ドラム211を有し、当該搬送ドラム211の外周曲面211a上に記録媒体Pが載置され、搬送ドラム211を円筒軸211bの回りで回転させることで記録媒体Pを搬送する搬送部21と、搬送される記録媒体Pに対してインクを吐出するノズル243を有するヘッドユニット24と、円筒軸211bとの相対位置が固定され、搬送ドラム211の外周曲面211aと、ヘッドユニット24においてノズル243の開口部が設けられたノズル面24fにおける当該開口部とが所定の相対距離で対向する状態でヘッドユニット24が取り付けられる取付部材212と、ヘッドユニット24において、水平面内で円筒軸211bに垂直な水平距離方向についてヘッドユニット24の重心Gと円筒軸211bとの間に位置する係合部80を取付部材212に対して固定するクランプ70と、取付部材212に固定されたヘッドユニット24の重力による回転を妨げる向きの力をヘッドユニット24に及ぼしてヘッドユニット24を支持する支持部材90と、を備える。
このような構成によれば、係合部80の位置と重心Gとが水平距離方向にずれているヘッドユニット24において、支持部材90によってヘッドユニット24を支持することにより、重力によるヘッドユニット24の傾斜や撓みを抑制することができる。これにより、ノズル面24fと搬送ドラム211の外周曲面211aとの距離の変動を抑制することができる。この結果、ノズル243の開口部と外周曲面211aとの距離のばらつきが抑制され、ノズル243から吐出されたインクが着弾するまでの時間を各ノズル243で揃えることができるため、インクを適正な位置に着弾させて適正な画質で画像を記録することができる。 As described above, the inkjet recording apparatus 1 according to this embodiment includes the cylindrical transport drum 211, the recording medium P is placed on the outer peripheral curved surface 211 a of the transport drum 211, and the transport drum 211 is placed on the cylindrical shaft. The relative position of the cylindrical shaft 211b is fixed with the conveyance unit 21 that conveys the recording medium P by rotating around the 211b, the head unit 24 that has the nozzle 243 that ejects ink to the conveyed recording medium P, and the cylindrical shaft 211b. The mounting member to which the head unit 24 is mounted in a state where the outer peripheral curved surface 211a of the transport drum 211 and the opening on the nozzle surface 24f where the opening of the nozzle 243 is provided in the head unit 24 face each other at a predetermined relative distance. 212 and the head unit 24 in the horizontal distance direction perpendicular to the cylindrical axis 211b in the horizontal plane. A clamp 70 that fixes the engaging portion 80 located between the center of gravity G of the unit 24 and the cylindrical shaft 211b to the mounting member 212, and a direction that prevents rotation of the head unit 24 fixed to the mounting member 212 due to gravity. And a support member 90 that applies force to the head unit 24 to support the head unit 24.
According to such a configuration, in thehead unit 24 in which the position of the engaging portion 80 and the center of gravity G are shifted in the horizontal distance direction, the head unit 24 is supported by the support member 90, whereby the head unit 24 by gravity is supported. Inclination and bending can be suppressed. Thereby, the fluctuation | variation of the distance of the nozzle surface 24f and the outer peripheral curved surface 211a of the conveyance drum 211 can be suppressed. As a result, the variation in the distance between the opening of the nozzle 243 and the outer peripheral curved surface 211a is suppressed, and the time until the ink ejected from the nozzle 243 lands can be made uniform for each nozzle 243. The image can be recorded with an appropriate image quality.
このような構成によれば、係合部80の位置と重心Gとが水平距離方向にずれているヘッドユニット24において、支持部材90によってヘッドユニット24を支持することにより、重力によるヘッドユニット24の傾斜や撓みを抑制することができる。これにより、ノズル面24fと搬送ドラム211の外周曲面211aとの距離の変動を抑制することができる。この結果、ノズル243の開口部と外周曲面211aとの距離のばらつきが抑制され、ノズル243から吐出されたインクが着弾するまでの時間を各ノズル243で揃えることができるため、インクを適正な位置に着弾させて適正な画質で画像を記録することができる。 As described above, the ink
According to such a configuration, in the
また、支持部材90は、上記回転を妨げる向きの力をヘッドユニット24において係合部80よりも円筒軸211bから遠い位置に及ぼしてヘッドユニット24を支持する。このような構成によれば、支持部材90は、ヘッドユニット24において係合部80が設けられた固定位置Fよりも重心側の位置に力を及ぼしてヘッドユニット24を支持するため、重力によるヘッドユニットの撓みを効果的に抑制することができる。
Further, the support member 90 supports the head unit 24 by exerting a force in a direction that prevents the rotation in a position farther from the cylindrical shaft 211b than the engaging portion 80 in the head unit 24. According to such a configuration, the support member 90 supports the head unit 24 by exerting a force on a position on the center of gravity side of the fixed position F where the engaging portion 80 is provided in the head unit 24, so that the head by gravity is used. The bending of the unit can be effectively suppressed.
また、ノズル面24fには、幅方向(円筒軸方向)についての所定の記録幅に亘って複数のノズル243の開口部が設けられ、インクジェット記録装置1は、ヘッドユニット24において、幅方向について複数のノズル243の配置範囲の一方側に位置する係合部80を取付部材212に対して固定するクランプ70と、複数のノズル243の配置範囲の他方側に位置する係合部80を取付部材212に対して固定するクランプ70とを有し、支持部材90は、ヘッドユニット24における幅方向について一対の係合部80の間の位置に力を及ぼしてヘッドユニット24を支持する。このような構成によれば、幅方向の中央部でヘッドユニット24が重力により撓んでノズル面24fと外周曲面211aとの距離が変動する不具合の発生を抑制することができる。
In addition, the nozzle surface 24f is provided with openings of a plurality of nozzles 243 over a predetermined recording width in the width direction (cylindrical axis direction). The clamp 70 for fixing the engaging portion 80 located on one side of the arrangement range of the nozzles 243 to the mounting member 212 and the engaging portion 80 located on the other side of the arrangement range of the plurality of nozzles 243 are provided. The support member 90 supports the head unit 24 by exerting a force on a position between the pair of engaging portions 80 in the width direction of the head unit 24. According to such a configuration, it is possible to suppress the occurrence of a problem that the head unit 24 is bent by gravity at the center in the width direction and the distance between the nozzle surface 24f and the outer peripheral curved surface 211a varies.
また、ノズル面24fの複数のノズル243の開口部は、外周曲面211a上の、搬送方向について複数の異なる位置に対向する。このような構成では、ヘッドユニット24の重力による傾斜や撓みによりノズル面24fと外周曲面211aとが非平行となると、搬送方向についての位置が異なる複数のノズル243における開口部と外周曲面211aとの距離がばらつく不具合が生じるが、本実施形態では、支持部材90によりヘッドユニット24を支持することにより当該不具合の発生を抑制することができる。
Further, the openings of the plurality of nozzles 243 on the nozzle surface 24f are opposed to a plurality of different positions on the outer peripheral curved surface 211a in the transport direction. In such a configuration, when the nozzle surface 24f and the outer peripheral curved surface 211a become non-parallel due to the inclination or deflection of the head unit 24 due to gravity, the openings and the outer peripheral curved surface 211a of the plurality of nozzles 243 having different positions in the transport direction are formed. Although the problem that the distance varies occurs, in the present embodiment, by supporting the head unit 24 by the support member 90, the occurrence of the problem can be suppressed.
また、ヘッドユニット24は、ノズル面24fを有する記録ヘッド242と、記録ヘッド242が固定された基板24aと、を備え、記録ヘッド242は、ノズル面24fが基板24aの一の面から露出した状態で基板24aに固定され、クランプ70は、基板24aの上記一の面に設けられた係合部80を取付部材212に対して固定する。このような構成によれば、ノズル面24fの近傍の位置において係合部80及びクランプ70によるヘッドユニット24の固定がなされるため、ノズル面24fの位置の変動を抑制することができる。また、このような構成では、ヘッドユニット24における円筒軸211bに最も近い部分又はその近傍においてヘッドユニット24の固定がなされるため、固定位置Fと重心Gとの距離が大きくなる。このため、重力によるヘッドユニット24の回転を誘起するモーメントが大きくなってヘッドユニット24の傾斜や撓みが生じやすくなるが、支持部材90によりヘッドユニット24が支持されることで当該傾斜や撓みを効果的に抑制することができる。
The head unit 24 includes a recording head 242 having a nozzle surface 24f and a substrate 24a to which the recording head 242 is fixed. The recording head 242 has the nozzle surface 24f exposed from one surface of the substrate 24a. The clamp 70 fixes the engaging portion 80 provided on the one surface of the substrate 24a to the mounting member 212. According to such a configuration, since the head unit 24 is fixed by the engaging portion 80 and the clamp 70 at a position in the vicinity of the nozzle surface 24f, fluctuations in the position of the nozzle surface 24f can be suppressed. Further, in such a configuration, the head unit 24 is fixed at a portion closest to the cylindrical shaft 211b in the head unit 24 or in the vicinity thereof, and thus the distance between the fixing position F and the center of gravity G is increased. For this reason, the moment that induces the rotation of the head unit 24 due to gravity is increased and the head unit 24 is likely to be inclined or bent. However, the support member 90 supports the head unit 24 so that the inclination and the bending are effective. Can be suppressed.
また、ヘッドユニット24は、基板24aの上記一の面とは反対側に設けられた上部筐体24bを有し、支持部材90は、上部筐体24bに力を及ぼしてヘッドユニットを支持する。このような構成では、上部筐体24bが設けられていることによりヘッドユニット24の固定位置Fと重心Gとの距離が長くなる傾向があり、重力によるヘッドユニット24の回転を誘起するモーメントがより大きくなってヘッドユニット24の傾斜や撓みがより生じやすくなるが、支持部材90によりヘッドユニット24が支持されることで当該傾斜や撓みを効果的に抑制することができる。
The head unit 24 has an upper casing 24b provided on the opposite side of the one surface of the substrate 24a, and the support member 90 supports the head unit by exerting a force on the upper casing 24b. In such a configuration, the provision of the upper casing 24b tends to increase the distance between the fixed position F of the head unit 24 and the center of gravity G, and the moment that induces the rotation of the head unit 24 due to gravity is further increased. The head unit 24 becomes larger and the head unit 24 is more easily inclined and bent. However, the head member 24 is supported by the support member 90, so that the head unit 24 can be effectively suppressed.
また、上部筐体24bには、記録ヘッド242に供給されるインクを貯留するインクタンク24gが収容されている。このような構成では、ヘッドユニット24の固定位置Fと重心Gとの距離がさらに長くなりヘッドユニット24におけるモーメントがより大きくなるが、支持部材90によりヘッドユニット24が支持されることで当該モーメントによるヘッドユニット24の傾斜や撓みを効果的に抑制することができる。
In addition, the upper casing 24b accommodates an ink tank 24g for storing ink supplied to the recording head 242. In such a configuration, the distance between the fixed position F of the head unit 24 and the center of gravity G is further increased, and the moment in the head unit 24 is further increased. Inclination and bending of the head unit 24 can be effectively suppressed.
また、支持部材90は、当該支持部材90における第1の部位としてのフック90aの円筒軸211bに対する相対位置が固定されるとともに、第2の部位としてのフック90bがヘッドユニット24に固定され、フック90aとフック90bとの間に生じる引張応力によりヘッドユニット24を支持する。このような構成によれば、ヘッドユニット24においてノズル面24fから遠い部分を牽引する態様でヘッドユニット24を支持することができるため、ヘッドユニット24のノズル面24fとは反対側の近傍の空間を利用して支持部材90を設けることができる。このため、複数のヘッドユニット24を有するインクジェット記録装置1では、複数のヘッドユニット24をより近接して配置することができ、インクジェット記録装置1を小型化することができる。
The support member 90 has a relative position of the hook 90a as the first part of the support member 90 relative to the cylindrical shaft 211b, and the hook 90b as the second part is fixed to the head unit 24. The head unit 24 is supported by a tensile stress generated between 90a and the hook 90b. According to such a configuration, the head unit 24 can be supported in such a manner that a portion of the head unit 24 that is far from the nozzle surface 24f is pulled, so that a space in the vicinity of the head unit 24 opposite to the nozzle surface 24f is formed. The support member 90 can be provided by using it. For this reason, in the inkjet recording apparatus 1 having the plurality of head units 24, the plurality of head units 24 can be arranged closer to each other, and the inkjet recording apparatus 1 can be downsized.
また、インクジェット記録装置1は、少なくとも取付部材212に対するクランプ70によるヘッドユニット24の固定が解除された状態において、ヘッドユニット24を円筒軸211bに対する所定の相対位置で保持可能なステー61及びエアシリンダー62(保持部)を備え、支持部材90のフック90aは、ステー61に取り付けられる。より詳しくは、エアシリンダー62の昇降部62bは、基板24aに組み合わされ、ステー61の下部フレーム61cは、エアシリンダー62と一体的に設けられ鉛直方向について上部筐体24bよりも上方側に位置し、ステー61及びエアシリンダー62は、少なくとも取付部材212に対するクランプ70によるヘッドユニット24の固定が解除された状態において、エアシリンダー62の昇降部62bにより基板24aを支持することでヘッドユニット24を円筒軸211bに対する所定の相対位置で保持可能であり、支持部材90のフック90aは、ステー61の下部フレーム61cに固定されるとともに、支持部材90のフック90bは、上部筐体24bに固定され、支持部材90は、フック90aとフック90bとの間に生じる引張応力によりヘッドユニット24を支持する。
このような構成によれば、支持部材90のフック90aを固定するための専用の部材を設けることなく、ヘッドユニット24を保持する部材を利用して支持部材90を取り付けることができる。このため、インクジェット記録装置1の大型化やコスト上昇を抑制することができる。また、支持部材90をヘッドユニット24及びステー61から取り外すことなくヘッドユニット24の取付部材212への固定及びその解除を行うことができる。 The inkjet recording apparatus 1 also includes a stay 61 and an air cylinder 62 that can hold the head unit 24 at a predetermined relative position with respect to the cylindrical shaft 211b in a state where the fixing of the head unit 24 by the clamp 70 to the mounting member 212 is released. (Holding portion) and the hook 90 a of the support member 90 is attached to the stay 61. More specifically, the elevating part 62b of the air cylinder 62 is combined with the substrate 24a, and the lower frame 61c of the stay 61 is provided integrally with the air cylinder 62 and is positioned above the upper casing 24b in the vertical direction. The stay 61 and the air cylinder 62 support the substrate 24a by the lifting / lowering part 62b of the air cylinder 62 at least in a state where the fixing of the head unit 24 by the clamp 70 with respect to the mounting member 212 is released. The hook 90a of the support member 90 is fixed to the lower frame 61c of the stay 61, and the hook 90b of the support member 90 is fixed to the upper housing 24b. 90 occurs between the hook 90a and the hook 90b. By Zhang stress supports the head unit 24.
According to such a configuration, thesupport member 90 can be attached using the member that holds the head unit 24 without providing a dedicated member for fixing the hook 90 a of the support member 90. For this reason, the enlargement and cost increase of the inkjet recording apparatus 1 can be suppressed. In addition, the head unit 24 can be fixed to the mounting member 212 and released without removing the support member 90 from the head unit 24 and the stay 61.
このような構成によれば、支持部材90のフック90aを固定するための専用の部材を設けることなく、ヘッドユニット24を保持する部材を利用して支持部材90を取り付けることができる。このため、インクジェット記録装置1の大型化やコスト上昇を抑制することができる。また、支持部材90をヘッドユニット24及びステー61から取り外すことなくヘッドユニット24の取付部材212への固定及びその解除を行うことができる。 The ink
According to such a configuration, the
また、支持部材90は、フック90a及びフック90bから受ける力に従って引張応力が生じる弾性体を有する。このような構成により、支持部材のフック90aが取り付けられる部材(上記実施形態では、ステー61)と、フック90bが取り付けられるヘッドユニット24との相対位置が、例えばエアシリンダー62によるヘッドユニット24の昇降動作により変動する場合においても、当該昇降動作に合わせて支持部材90を伸縮可能とすることができるため、支持部材90を取り外すことなく上記相対位置を変動させることができる。
Further, the support member 90 has an elastic body that generates a tensile stress according to the force received from the hook 90a and the hook 90b. With such a configuration, the relative position between the member (the stay 61 in the above embodiment) to which the hook 90a of the support member is attached and the head unit 24 to which the hook 90b is attached is, for example, raised and lowered by the air cylinder 62. Even when it fluctuates due to the operation, the support member 90 can be expanded and contracted in accordance with the ascending / descending operation. Therefore, the relative position can be varied without removing the support member 90.
また、インクジェット記録装置1は、複数のヘッドユニット24と、複数のヘッドユニット24に対応する複数の支持部材90と、を備え、複数の支持部材90では、取付部材212に対して、重力によるヘッドユニット24の回転を誘起するモーメントが大きい取り付け方がなされているヘッドユニット24に対応する支持部材90ほど大きい縦弾性係数の弾性体が用いられている。これにより、支持部材90が弾性体を有して構成される場合において、ヘッドユニット24の取付部材212に対する取り付け角度に応じて、ヘッドユニット24の重力による傾斜や撓みを適切に抑制することができる。
In addition, the inkjet recording apparatus 1 includes a plurality of head units 24 and a plurality of support members 90 corresponding to the plurality of head units 24. An elastic body having a larger longitudinal elastic coefficient is used for the support member 90 corresponding to the head unit 24 that is mounted in a manner that causes a large moment to induce the rotation of the unit 24. Thereby, in the case where the support member 90 is configured to have an elastic body, the inclination and bending of the head unit 24 due to gravity can be appropriately suppressed according to the mounting angle of the head unit 24 with respect to the mounting member 212. .
なお、本発明は、上記実施形態及び各変形例に限られるものではなく、様々な変更が可能である。
例えば、上記実施形態では、支持部材90が金属のばね90cを有する例を用いて説明したが、支持部材90は、樹脂や炭素繊維素材などからなる他の弾性部材を用いて構成されても良い。また、支持部材90は、金属や炭素鋼といった、弾性を有しないか極めて小さい材料からなるケーブル等の部材を用いて構成されていても良い。 Note that the present invention is not limited to the above-described embodiments and modifications, and various modifications can be made.
For example, in the above-described embodiment, thesupport member 90 has been described using an example having the metal spring 90c. However, the support member 90 may be configured using another elastic member made of a resin, a carbon fiber material, or the like. . Further, the support member 90 may be configured by using a member such as a cable made of a material that does not have elasticity or is extremely small, such as metal or carbon steel.
例えば、上記実施形態では、支持部材90が金属のばね90cを有する例を用いて説明したが、支持部材90は、樹脂や炭素繊維素材などからなる他の弾性部材を用いて構成されても良い。また、支持部材90は、金属や炭素鋼といった、弾性を有しないか極めて小さい材料からなるケーブル等の部材を用いて構成されていても良い。 Note that the present invention is not limited to the above-described embodiments and modifications, and various modifications can be made.
For example, in the above-described embodiment, the
また、上記実施形態では、支持部材90の一端がキャリッジ60の構成部材であるステー61に取り付けられる例を用いて説明したが、これに限定する趣旨ではない。支持部材90は、インクジェット記録装置1のうち搬送ドラム211の円筒軸211bに対する相対位置が固定された他の部材、例えばインクジェット記録装置1の構成要素を支持するフレーム部材に取り付けられても良い。
In the above embodiment, the example in which one end of the support member 90 is attached to the stay 61 that is a constituent member of the carriage 60 has been described, but the present invention is not limited to this. The support member 90 may be attached to another member of the inkjet recording apparatus 1 whose relative position with respect to the cylindrical shaft 211b of the transport drum 211 is fixed, for example, a frame member that supports the components of the inkjet recording apparatus 1.
また、上記実施形態では、支持部材90の他端がヘッドユニット24の上部筐体24bにおける上面に取り付けられる例を用いて説明したが、これに限られず、支持部材90の他端は、ヘッドユニット24に対して重力による当該ヘッドユニット24の回転を妨げる向きの力を及ぼすことが可能な任意の位置に取り付けることができる。
In the above embodiment, the example in which the other end of the support member 90 is attached to the upper surface of the upper housing 24b of the head unit 24 has been described. However, the present invention is not limited thereto, and the other end of the support member 90 is the head unit. It can be attached to any position that can exert a force in a direction that prevents the head unit 24 from rotating due to gravity.
また、上記実施形態では、支持部材90は、繋止部材61e,24eに対してそれぞれフック90a,90bにより着脱可能に固定される例を用いて説明したが、支持部材90の一端及び他端の固定の態様はこれに限られない。例えば、支持部材90の一端及び他端は、他の着脱可能な態様で固定対象の部材に固着されていても良いし、接着や溶接により固定対象の部材に固着されていても良い。
また、支持部材90において固定対象の部材に固定される部位は、必ずしも支持部材90の端部でなくても良い。例えば、支持部材90を構成するばねの一端及び他端の間の2つの異なる部位が固定対象の部材に固定される態様としても良く、この場合、固定される2つの部位の間隔を変更することによって、支持部材90に生じる引張応力の大きさを調整することもできる。 In the above embodiment, thesupport member 90 has been described using an example in which the support member 90 is detachably fixed to the locking members 61e and 24e by the hooks 90a and 90b, respectively. The fixed aspect is not limited to this. For example, one end and the other end of the support member 90 may be fixed to the member to be fixed in another removable manner, or may be fixed to the member to be fixed by adhesion or welding.
Further, the portion of thesupport member 90 that is fixed to the member to be fixed is not necessarily the end of the support member 90. For example, two different portions between one end and the other end of the spring constituting the support member 90 may be fixed to the member to be fixed. In this case, the interval between the two fixed portions is changed. Thus, the magnitude of the tensile stress generated in the support member 90 can also be adjusted.
また、支持部材90において固定対象の部材に固定される部位は、必ずしも支持部材90の端部でなくても良い。例えば、支持部材90を構成するばねの一端及び他端の間の2つの異なる部位が固定対象の部材に固定される態様としても良く、この場合、固定される2つの部位の間隔を変更することによって、支持部材90に生じる引張応力の大きさを調整することもできる。 In the above embodiment, the
Further, the portion of the
また、上記実施形態では、ヘッドユニット24の上部筐体24bうち幅方向についての中央部の1箇所に支持部材90が取り付けられる例を用いて説明したが、これに限られず、一つのヘッドユニット24に2つ以上の支持部材90が取り付けられても良い。
Moreover, although the said embodiment demonstrated using the example in which the supporting member 90 was attached to one place of the center part about the width direction among the upper housing | casing 24b of the head unit 24, it is not restricted to this, The one head unit 24 is not limited to this. Two or more support members 90 may be attached.
また、上記実施形態では、支持部材90によりヘッドユニット24を牽引して支持する例を用いて説明したが、このような支持部材90に代えて、又は支持部材90に加えて、ヘッドユニット24を鉛直方向について下方側から支持する支持部材を用いても良い。この場合には、例えば自然状態から圧縮された状態のばねをヘッドユニット24に当接させることによりヘッドユニット24を支持することができる。
In the above-described embodiment, the example in which the head unit 24 is pulled and supported by the support member 90 has been described. However, instead of the support member 90 or in addition to the support member 90, the head unit 24 may be mounted. A support member that supports the vertical direction from below may be used. In this case, for example, the head unit 24 can be supported by bringing the spring compressed from the natural state into contact with the head unit 24.
また、上記実施形態は、ヘッドユニット24に直接接してヘッドユニット24に力を及ぼす支持部材90を例に挙げて説明したが、支持部材は、ヘッドユニット24に接触しない状態で、例えば磁力によりヘッドユニット24に力を及ぼすものであっても良い。
In the above embodiment, the support member 90 that directly contacts the head unit 24 and exerts a force on the head unit 24 has been described as an example. However, the support member does not contact the head unit 24, for example, by a magnetic force. It may be one that exerts a force on the unit 24.
また、上記実施形態では、円筒軸211bと平行な線上に位置する2箇所の固定位置Fでヘッドユニット24が固定される例を用いて説明したが、これに限られず、固定位置Fを通る線が円筒軸211bと非平行となる態様で固定されていても良い。また、ヘッドユニット24は、ヘッドユニット24の固定位置F(即ち固定部位の位置)が、水平距離方向について重心Gと円筒軸211bとの間にある他の態様で固定されていても良い。
Moreover, although the said embodiment demonstrated using the example where the head unit 24 is fixed in the two fixed positions F located on the line parallel to the cylindrical axis 211b, it is not restricted to this, The line which passes through the fixed position F May be fixed in a manner that is not parallel to the cylindrical shaft 211b. The head unit 24 may be fixed in another manner in which the fixing position F of the head unit 24 (that is, the position of the fixing portion) is between the center of gravity G and the cylindrical shaft 211b in the horizontal distance direction.
また、ヘッドユニット24の固定機構は、上記実施形態に示したクランプ70によるものに限られず、ボルト及びナットを用いたものなどの他の固定機構を用いても良い。また、ヘッドユニット24の固定箇所は、底面の幅方向両端近傍の2箇所に限られず、1箇所又は3箇所以上であっても良い。また、ヘッドユニット24の底面(上記実施形態では、基板24aの下面)以外の部位が取付部材212に対して固定されても良い。
Further, the fixing mechanism of the head unit 24 is not limited to the one using the clamp 70 shown in the above embodiment, and other fixing mechanisms such as one using bolts and nuts may be used. Moreover, the fixing location of the head unit 24 is not limited to two locations near both ends in the width direction of the bottom surface, and may be one location or three or more locations. Further, parts other than the bottom surface of the head unit 24 (in the above embodiment, the lower surface of the substrate 24a) may be fixed to the mounting member 212.
また、上記実施形態では、クランプ70によりヘッドユニット24が取付部材212に対して着脱可能である例を用いて説明したが、これに限られず、ヘッドユニットと搬送ドラムの円筒軸との相対位置が常に固定されているインクジェット記録装置に対して本発明を適用しても良い。
In the above embodiment, the head unit 24 can be attached to and detached from the mounting member 212 by the clamp 70. However, the present invention is not limited to this, and the relative position between the head unit and the cylindrical shaft of the transport drum is determined. The present invention may be applied to an inkjet recording apparatus that is always fixed.
また、ヘッドユニットの構成は、上記実施形態で説明したものに限られず、ノズル面が設けられた部材(上記実施形態では、記録ヘッド242)と一体的に構成された部材からなるものであればどのような構成であっても良い。例えば、記録ヘッドが固定された基板と、当該基板と一体的に構成されたフレームなどを有し、上記実施形態における上部筐体24bに相当する部材を有しない構成としても良い。また、ヘッドユニット内にインクタンクを設けず、ヘッドユニットの外部から記録ヘッドにインクを供給する構成としても良い。また、上記実施形態では、ヘッドユニット24の底面の中心を通り底面に垂直な中心軸上にヘッドユニット24の重心Gが位置する例を用いて説明したが、ヘッドユニットは、その重心Gが当該中心軸を通らない構成であっても良い。
Further, the configuration of the head unit is not limited to that described in the above embodiment, and may be any member that is configured integrally with a member provided with a nozzle surface (in the above embodiment, the recording head 242). Any configuration may be used. For example, a configuration in which a substrate on which the recording head is fixed, a frame integrally formed with the substrate, and the like are provided, and a member corresponding to the upper housing 24b in the above-described embodiment may be omitted. In addition, an ink tank may not be provided in the head unit, and ink may be supplied to the recording head from the outside of the head unit. In the above embodiment, the center of gravity G of the head unit 24 is located on the central axis that passes through the center of the bottom surface of the head unit 24 and is perpendicular to the bottom surface. The structure which does not pass a center axis | shaft may be sufficient.
また、上記実施形態では、ヘッドユニット24において搬送方向についての位置が異なる複数のノズル243が設けられている例を用いて説明したが、これに限られず、ヘッドユニット24は、搬送方向について同一の位置に設けられた複数のノズル243からなる単一のノズル列を有していても良い。
Moreover, although the said embodiment demonstrated using the example in which the nozzle unit 243 from which the position about a conveyance direction differs in the head unit 24 was provided, it is not restricted to this, The head unit 24 is the same about a conveyance direction. You may have a single nozzle row which consists of the some nozzle 243 provided in the position.
また、上記実施形態では、搬送ドラム211の外周曲面211aのうち円筒軸211bよりも鉛直方向について上方側の部位とヘッドユニット24のノズル面24fとが対向する構成を例に挙げて説明したが、外周曲面211aのうち円筒軸211bよりも鉛直方向について下方側の部位がヘッドユニット24のノズル面24fと対向する構成のインクジェット記録装置に対して本発明を適用しても良い。
In the above embodiment, the configuration in which the portion on the upper side of the outer peripheral curved surface 211a of the transport drum 211 in the vertical direction from the cylindrical shaft 211b and the nozzle surface 24f of the head unit 24 face each other has been described as an example. The present invention may be applied to an ink jet recording apparatus having a configuration in which the lower portion of the outer peripheral curved surface 211a in the vertical direction with respect to the cylindrical shaft 211b faces the nozzle surface 24f of the head unit 24.
また、上記実施形態では、搬送ドラム211の円筒軸211bが水平である例を用いて説明したが、円筒軸211bは、ヘッドユニット24からの吐出されたインクを外周曲面211a上の記録媒体Pにおける適正な位置に着弾させることが可能な範囲で水平面から傾斜していても良い。
In the above-described embodiment, the example in which the cylindrical shaft 211b of the transport drum 211 is horizontal has been described. However, the cylindrical shaft 211b allows ink ejected from the head unit 24 to be printed on the recording medium P on the outer peripheral curved surface 211a. You may incline from the horizontal surface in the range which can be made to land at an appropriate position.
また、上記実施形態では、常温でゲル状であり加熱されることによりゾル状となるインクをゾル状に加熱して吐出するインクジェット記録装置1を例に説明したが、これに限定する趣旨ではなく、常温でゾル状又は液体であるインクを含む種々の公知のインクを用いてもよい。
In the above-described embodiment, the ink jet recording apparatus 1 that discharges the ink that is gelled at room temperature and is heated to form a sol when heated is described as an example. However, the present invention is not limited to this. Various known inks including inks that are sol or liquid at room temperature may be used.
本発明のいくつかの実施形態を説明したが、本発明の範囲は、上述の実施の形態に限定されるものではなく、特許請求の範囲に記載された発明の範囲とその均等の範囲を含む。
Although several embodiments of the present invention have been described, the scope of the present invention is not limited to the above-described embodiments, and includes the scope of the invention described in the claims and equivalents thereof. .
本発明は、インクジェット記録装置に利用することができる。
The present invention can be used for an ink jet recording apparatus.
1 インクジェット記録装置
2 外部装置
10 給紙部
20 画像形成部
21 搬送部
211 搬送ドラム
211a 外周曲面
211b 円筒軸
212 取付部材
22 受け渡しユニット
23 加熱部
24 ヘッドユニット
24a 基板
24b 上部筐体
24c 先端部
24d 支持板
24e 繋止部材
24f ノズル面
24g インクタンク
241 記録ヘッド駆動部
242 記録ヘッド
242M ヘッドモジュール
243 ノズル
25 定着部
26 デリバリー部
30 排紙部
40 制御部
41 CPU
42 RAM
43 ROM
44 記憶部
51 搬送駆動部
52 入出力インターフェース
53 バス
60 キャリッジ
61 ステー
61a サイドフレーム
61b 上部フレーム
61c 下部フレーム
61d スライド部材
61e 繋止部材
62 エアシリンダー
70 クランプ
80 係合部
90 支持部材
91 ガイドレール
F 固定位置
G 重心
P記録媒体 DESCRIPTION OFSYMBOLS 1 Inkjet recording device 2 External device 10 Paper feed part 20 Image forming part 21 Conveying part 211 Conveying drum 211a Outer peripheral curved surface 211b Cylindrical shaft 212 Mounting member 22 Delivery unit 23 Heating part 24 Head unit 24a Substrate 24b Upper case 24c Tip part 24d Support Plate 24e Locking member 24f Nozzle surface 24g Ink tank 241 Recording head drive unit 242 Recording head 242M Head module 243 Nozzle 25 Fixing unit 26 Delivery unit 30 Paper discharge unit 40 Control unit 41 CPU
42 RAM
43 ROM
44Storage Unit 51 Transport Drive Unit 52 Input / Output Interface 53 Bus 60 Carriage 61 Stay 61a Side Frame 61b Upper Frame 61c Lower Frame 61d Slide Member 61e Locking Member 62 Air Cylinder 70 Clamp 80 Engagement Unit 90 Support Member 91 Guide Rail F Fixed Position G Center of gravity P Recording medium
2 外部装置
10 給紙部
20 画像形成部
21 搬送部
211 搬送ドラム
211a 外周曲面
211b 円筒軸
212 取付部材
22 受け渡しユニット
23 加熱部
24 ヘッドユニット
24a 基板
24b 上部筐体
24c 先端部
24d 支持板
24e 繋止部材
24f ノズル面
24g インクタンク
241 記録ヘッド駆動部
242 記録ヘッド
242M ヘッドモジュール
243 ノズル
25 定着部
26 デリバリー部
30 排紙部
40 制御部
41 CPU
42 RAM
43 ROM
44 記憶部
51 搬送駆動部
52 入出力インターフェース
53 バス
60 キャリッジ
61 ステー
61a サイドフレーム
61b 上部フレーム
61c 下部フレーム
61d スライド部材
61e 繋止部材
62 エアシリンダー
70 クランプ
80 係合部
90 支持部材
91 ガイドレール
F 固定位置
G 重心
P記録媒体 DESCRIPTION OF
42 RAM
43 ROM
44
Claims (12)
- 円筒状の搬送ドラムを有し、当該搬送ドラムの外周曲面上に記録媒体が載置され、前記搬送ドラムを円筒軸の回りで回転させることで前記記録媒体を搬送する搬送部と、
搬送される前記記録媒体に対してインクを吐出するノズルを有するヘッドユニットと、
前記円筒軸との相対位置が固定され、前記搬送ドラムの外周曲面と、前記ヘッドユニットにおいて前記ノズルの開口部が設けられたノズル面における当該開口部とが所定の相対距離で対向する状態で前記ヘッドユニットが取り付けられる取付部材と、
前記ヘッドユニットにおいて、水平面内で前記円筒軸に垂直な方向について前記ヘッドユニットの重心と前記円筒軸との間に位置する固定部位を前記取付部材に対して固定する固定部材と、
前記取付部材に固定された前記ヘッドユニットの重力による回転を妨げる向きの力を前記ヘッドユニットに及ぼして前記ヘッドユニットを支持する支持部材と、
を備えることを特徴とするインクジェット記録装置。 A transport unit that has a cylindrical transport drum, the recording medium is placed on an outer peripheral curved surface of the transport drum, and transports the recording medium by rotating the transport drum around a cylindrical axis;
A head unit having a nozzle for discharging ink to the recording medium to be conveyed;
The relative position with respect to the cylindrical shaft is fixed, and the outer peripheral curved surface of the transport drum and the opening on the nozzle surface where the opening of the nozzle is provided in the head unit face each other with a predetermined relative distance. An attachment member to which the head unit is attached;
In the head unit, a fixing member that fixes a fixing portion located between the center of gravity of the head unit and the cylindrical shaft in a horizontal plane in a direction perpendicular to the cylindrical shaft, to the mounting member;
A support member that supports the head unit by exerting on the head unit a force in a direction that prevents rotation of the head unit fixed to the mounting member due to gravity;
An ink jet recording apparatus comprising: - 前記支持部材は、前記回転を妨げる向きの力を前記ヘッドユニットにおいて前記固定部位よりも前記円筒軸から遠い位置に及ぼして前記ヘッドユニットを支持することを特徴とする請求項1に記載のインクジェット記録装置。 2. The inkjet recording according to claim 1, wherein the support member supports the head unit by exerting a force in a direction that prevents the rotation on the head unit at a position farther from the cylindrical shaft than the fixed portion. 3. apparatus.
- 前記ノズル面には、前記円筒軸に沿う円筒軸方向についての所定の記録幅に亘って複数の前記ノズルの開口部が設けられ、
当該インクジェット記録装置は、
前記ヘッドユニットにおいて、前記円筒軸方向について前記複数のノズルの配置範囲の一方側に位置する第1の前記固定部位を前記取付部材に対して固定する第1の前記固定部材と、前記ヘッドユニットにおいて、前記円筒軸方向について前記複数のノズルの配置範囲の他方側に位置する第2の前記固定部位を前記取付部材に対して固定する第2の前記固定部材とを有し、
前記支持部材は、前記ヘッドユニットにおける前記円筒軸方向について前記第1の固定部位と前記第2の固定部位との間の位置に力を及ぼして前記ヘッドユニットを支持する
ことを特徴とする請求項1又は2に記載のインクジェット記録装置。 The nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
The ink jet recording apparatus
In the head unit, in the head unit, the first fixing member that fixes the first fixing portion positioned on one side of the arrangement range of the plurality of nozzles in the cylindrical axis direction to the mounting member; The second fixing member that fixes the second fixing portion located on the other side of the arrangement range of the plurality of nozzles in the cylindrical axis direction with respect to the mounting member;
The support member exerts a force on a position between the first fixed portion and the second fixed portion in the cylindrical axis direction of the head unit to support the head unit. The ink jet recording apparatus according to 1 or 2. - 前記ノズル面には、前記円筒軸に沿う円筒軸方向についての所定の記録幅に亘って複数の前記ノズルの開口部が設けられ、
前記複数のノズルの開口部は、前記外周曲面上の、記録媒体の搬送方向について複数の異なる位置に対向する
ことを特徴とする請求項1~3の何れか一項に記載のインクジェット記録装置。 The nozzle surface is provided with a plurality of nozzle openings over a predetermined recording width in the cylinder axis direction along the cylinder axis,
The inkjet recording apparatus according to any one of claims 1 to 3, wherein the openings of the plurality of nozzles are opposed to a plurality of different positions on the outer peripheral curved surface in a recording medium conveyance direction. - 前記ヘッドユニットは、
前記ノズル面を有する記録ヘッドと、
前記記録ヘッドが固定された基板と、
を備え、
前記記録ヘッドは、前記ノズル面が前記基板の一の面から露出した状態で前記基板に固定され、
前記固定部材は、前記基板の前記一の面に設けられた前記固定部位を前記取付部材に対して固定する
ことを特徴とする請求項1~4の何れか一項に記載のインクジェット記録装置。 The head unit is
A recording head having the nozzle surface;
A substrate on which the recording head is fixed;
With
The recording head is fixed to the substrate with the nozzle surface exposed from one surface of the substrate,
The inkjet recording apparatus according to claim 1, wherein the fixing member fixes the fixing portion provided on the one surface of the substrate to the mounting member. - 前記ヘッドユニットは、前記基板の前記一の面とは反対側に設けられた筐体を有し、
前記支持部材は、前記筐体に力を及ぼして前記ヘッドユニットを支持する
ことを特徴とする請求項5に記載のインクジェット記録装置。 The head unit has a housing provided on the side opposite to the one surface of the substrate,
The ink jet recording apparatus according to claim 5, wherein the support member supports the head unit by exerting a force on the housing. - 前記筐体には、前記記録ヘッドに供給されるインクを貯留するインクタンクが収容されていることを特徴とする請求項6に記載のインクジェット記録装置。 The ink jet recording apparatus according to claim 6, wherein an ink tank for storing ink supplied to the recording head is accommodated in the casing.
- 前記支持部材は、当該支持部材における第1の部位の前記円筒軸に対する相対位置が固定されるとともに、前記第1の部位とは異なる第2の部位が前記ヘッドユニットに固定され、前記第1の部位と前記第2の部位との間に生じる引張応力により前記ヘッドユニットを支持することを特徴とする請求項1~7の何れか一項に記載のインクジェット記録装置。 In the support member, a relative position of the first part of the support member with respect to the cylindrical shaft is fixed, and a second part different from the first part is fixed to the head unit, The ink jet recording apparatus according to any one of claims 1 to 7, wherein the head unit is supported by a tensile stress generated between a part and the second part.
- 少なくとも前記取付部材に対する前記固定部材による前記ヘッドユニットの固定が解除された状態において、前記ヘッドユニットを前記円筒軸に対する所定の相対位置で保持可能な保持部を備え、
前記第1の部位は、前記保持部に取り付けられている
ことを特徴とする請求項8に記載のインクジェット記録装置。 A holding portion capable of holding the head unit at a predetermined relative position with respect to the cylindrical shaft at least in a state where the fixing of the head unit by the fixing member to the mounting member is released;
The inkjet recording apparatus according to claim 8, wherein the first part is attached to the holding unit. - 前記基板に組み合わされた組み合わせ部材と、前記組み合わせ部材と一体的に設けられ鉛直方向について前記筐体よりも上方側に位置するフレーム部材とを有し、少なくとも前記取付部材に対する前記固定部材による前記ヘッドユニットの固定が解除された状態において、前記組み合わせ部材により前記基板を支持することで前記ヘッドユニットを前記円筒軸に対する所定の相対位置で保持可能な保持部を備え、
前記支持部材は、当該支持部材における第1の部位が前記保持部の前記フレーム部材に固定されることで前記円筒軸に対する相対位置が固定されるとともに、前記第1の部位とは異なる第2の部位が前記筐体に固定され、前記第1の部位と前記第2の部位との間に生じる引張応力により前記ヘッドユニットを支持する
ことを特徴とする請求項6又は7に記載のインクジェット記録装置。 A combination member combined with the substrate; and a frame member provided integrally with the combination member and positioned above the casing in the vertical direction, and at least the head by the fixing member with respect to the attachment member A holding unit capable of holding the head unit at a predetermined relative position with respect to the cylindrical axis by supporting the substrate by the combination member in a state in which the unit is released;
The support member has a first position in the support member fixed to the frame member of the holding portion so that a relative position to the cylindrical shaft is fixed, and a second position different from the first position The inkjet recording apparatus according to claim 6 or 7, wherein a part is fixed to the casing and the head unit is supported by a tensile stress generated between the first part and the second part. . - 前記支持部材は、前記第1の部位及び前記第2の部位から受ける力に従って前記引張応力が生じる弾性体を有することを特徴とする請求項8~10の何れか一項に記載のインクジェット記録装置。 The inkjet recording apparatus according to any one of claims 8 to 10, wherein the support member includes an elastic body that generates the tensile stress in accordance with a force received from the first part and the second part. .
- 複数の前記ヘッドユニットと、
前記複数のヘッドユニットに対応する複数の前記支持部材と、
を備え、
前記複数の支持部材では、前記取付部材に対して、重力による前記ヘッドユニットの前記回転を誘起するモーメントが大きい取り付け方がなされているヘッドユニットに対応する支持部材ほど大きい縦弾性係数の前記弾性体が用いられている
ことを特徴とする請求項11に記載のインクジェット記録装置。
A plurality of the head units;
A plurality of the supporting members corresponding to the plurality of head units;
With
In the plurality of support members, the elastic body having a larger longitudinal elastic coefficient as the support member corresponding to the head unit in which the mounting method is such that a large moment for inducing the rotation of the head unit due to gravity is applied to the mounting member. The inkjet recording apparatus according to claim 11, wherein the inkjet recording apparatus is used.
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JPWO2017204135A1 (en) | 2019-03-22 |
JP6981406B2 (en) | 2021-12-15 |
US20190143721A1 (en) | 2019-05-16 |
US10471748B2 (en) | 2019-11-12 |
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