WO2017201902A1 - 一种便携式本安型振动信号采集装置及振动信息采集方法 - Google Patents
一种便携式本安型振动信号采集装置及振动信息采集方法 Download PDFInfo
- Publication number
- WO2017201902A1 WO2017201902A1 PCT/CN2016/096329 CN2016096329W WO2017201902A1 WO 2017201902 A1 WO2017201902 A1 WO 2017201902A1 CN 2016096329 W CN2016096329 W CN 2016096329W WO 2017201902 A1 WO2017201902 A1 WO 2017201902A1
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- Prior art keywords
- signal
- vibration signal
- vibration
- intrinsically safe
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H11/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
- G01H11/06—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
- G01H11/08—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means using piezoelectric devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H1/00—Measuring characteristics of vibrations in solids by using direct conduction to the detector
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P15/0802—Details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/18—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration in two or more dimensions
Definitions
- the invention relates to a portable intrinsically safe vibration signal collecting device and a vibration information collecting method, and belongs to the technical field of information acquisition and equipment condition monitoring.
- Vibration detection is an important tool for equipment condition monitoring and fault diagnosis.
- the device is particularly important in the process of measuring valid real data.
- the existing vibration testing mainly includes the following patents:
- Chinese patent CN204649304U provides a portable crystallizer vibration detecting system, comprising a crystallizer and a portable industrial computer connected to the crystallizer, wherein the portable industrial computer is provided with a PCI data acquisition card, and the PCI data acquisition card is connected with a signal conditioner.
- the signal conditioner is externally connected with a portable sensor box, and the portable sensor box is provided with a three-axis acceleration sensor, and the portable sensor box is disposed on the crystallizer.
- Chinese patent CN105043729A provides a monitoring and early warning method for loosening of a suspension device, the method comprising: a suspension device is equipped with a three-axis acceleration sensor, the three-axis acceleration sensor collecting vibration information of the suspension device, and the vibration is The information is reported to the signal processor; the signal processor acquires the vibration information, and searches for vibration data for reference according to the hanging device identifier carried in the message transmitting the vibration information; the signal processor according to the Vibration data, analyzing the vibration information, and determining an operating state of the suspension device.
- Chinese patent CN205032666U discloses a portable crystallizer vibration detecting device for a continuous casting machine, comprising a portable sensor box, wherein the portable sensor box is provided with a three-axis acceleration sensor and a signal transmitter connected to the three-axis acceleration sensor, The signal transmitter is connected to the PCI data acquisition card through a data line, and the PCI data acquisition card is connected to the portable industrial computer.
- Chinese patent CN105547451A discloses a new method for spatially coupled vibration testing of high speed train wheels.
- the method utilizes a three-axis wireless acceleration sensor to sense three-direction acceleration sensors on the X, Y, and Z directions, and simultaneously picks up vibration signals in three directions of lateral, longitudinal, and axial directions of the wheel, and transmits vibration analog signals in three directions to the amplifier.
- the second-order low-pass filter is processed by the source, and the signal-to-noise ratio is improved, and then processed and stored by the signal processing unit to obtain an electrical signal, and the wireless transmitting module performs data exchange with the processing unit through the SPI interface to complete wireless transmission of data.
- the present invention provides a portable intrinsically safe vibration signal acquisition device.
- the present invention also provides a method of implementing vibration information acquisition using the above apparatus.
- a portable intrinsically safe vibration signal collecting device comprises a vibration signal collecting unit, a signal processing unit, a signal storage unit and an intrinsically safe power source;
- the vibration signal acquisition unit is connected to the signal storage unit by the signal processing unit, and the intrinsically safe power supply supplies power to the respective units; the signal processing unit and the signal storage unit are integrally packaged in an intrinsically safe package.
- the vibration signal acquisition unit collects a vibration signal of the device to be tested, and the signal processing unit filters and amplifies the vibration signal, and stores it in the signal storage unit for subsequent analysis by the remote analysis processing system. .
- the vibration signal acquisition unit is installed on the surface of the device to be tested to realize real-time monitoring of the vibration signal, and the signal processing unit and the signal storage unit are installed in the remote source region to monitor the vibration signal in real time.
- the vibration signal acquisition unit is mounted on the device under test by a strong magnetic base.
- the vibration signal acquisition unit is a three-axis acceleration sensor.
- the vibration signal acquisition unit is a three-axis IEPE type piezoelectric acceleration sensor. The advantage of using this sensor is that it has good anti-interference performance and high signal quality.
- the signal processing unit includes a signal conditioning unit, a multi-channel simultaneous sampling ADC chip, and a microcontroller.
- the microcontroller is a 32-bit ARM Cortex-M4 microcontroller
- the signal storage unit is an SDHC card.
- the advantage of the design here is that the vibration monitoring sometimes needs to last for several hours, so a large amount of measurement data is generated, so the present invention uses a large-capacity SDHC card as a data storage medium, and the capacity is up to 64G, which can satisfy the continuation. The need for high speed vibration signal acquisition.
- the high-performance 32-bit ARM Cortex-M4 microcontroller can be used to read and write SDHC cards at high speed through a dedicated SDIO interface.
- the present invention uses the widely used open source file system FatFs in storage to directly store the collected binary data.
- the remote analysis processing system can directly read the vibration signal data from the file of the SDHC card, thereby improving the real-time acquisition efficiency of the vibration information.
- the vibration signal acquisition unit and the signal processing unit pass between the shielded cable and the fast Speed air connectors are connected. Improve the overall operational safety and anti-interference of the device.
- the intrinsically safe power supply is an integrated multi-channel powered intrinsically safe lithium battery.
- the present invention supplies power to various components by voltage conversion. All modules, discrete devices, etc. use low power products.
- the unit is capable of continuous operation for 24 hours.
- the vibration information acquisition sensor unit, the communication cable, the low power signal conditioning unit, and the real time storage unit are powered.
- the integrated multi-channel power supply can multiplex the energy of the 3.7v intrinsically safe lithium battery and provide power for the excitation voltage and conditioning unit of the three-axis acceleration sensor.
- the signal conditioning unit comprises a 4th order Butterworth anti-aliasing filter.
- the spectrum of the vibration signal is generally wide.
- the analog signal input to the ADC needs to be anti-aliased and filtered to prevent the unwanted high-frequency signal from being superimposed on the low frequency band.
- the present invention designs a 4th order Butterworth filter with a cutoff frequency of 10 kHz and a 40 dB stopband of 40 kHz. Can be used for applications where the useful signal to be tested is below 10 kHz.
- a vibration information collecting method comprises: a three-axis acceleration sensor real-time acquiring a three-axis vibration signal when the device under test is working; filtering and amplifying the vibration signal and storing the signal in a signal storage unit; finally, for remote analysis and processing
- the system selectively or in real time acquires vibration signals from the signal storage unit for analysis.
- the vibration information collecting method comprises: simultaneously sampling a three-axis vibration acceleration signal using an independent 16-bit multi-channel simultaneous sampling ADC chip, and using a fourth-order Butterworth anti-aliasing filter for vibration
- the signal is filtered and amplified.
- the design ensures the integrity and correctness of the spatial vibration signal.
- the accuracy can be improved by 1.5 bits by using 8 times oversampling technology.
- the invention solves the problem of collecting vibration signals of mobile large-scale electromechanical equipment (such as shield machine, shearer, etc.), and provides powerful data guarantee for equipment working state monitoring and fault analysis, especially for intrinsically safe design to meet complex and poor underground coal mine mobile equipment. Test requirements.
- the device has the characteristics of easy installation, low power consumption, convenient control, flexible use and wide application range.
- the invention is applied to the analysis and analysis of the cutting state of the thin coal seam shearer drum, and a large amount of field data is collected to verify the reliability.
- the device can also be used in the vibration monitoring and fault diagnosis and early warning system of coal mine underground machinery, and has a wide range of applications.
- Special multi-channel simultaneous sampling ADC chip for analog-to-digital conversion can ensure the simultaneity between channels, avoid the problems caused by three-axis non-simultaneous sampling, and improve the accuracy of collecting vibration signals.
- Figure 2 is a fourth-order Butterworth anti-aliasing filter of the present invention.
- Fig. 1 vibration signal acquisition unit; 2, signal conditioning unit; 3, multi-channel simultaneous sampling ADC chip; 4, single-chip; 5, signal storage unit; 6, intrinsically safe power; 7, strong magnetic seat.
- a portable intrinsically safe vibration signal collecting device comprises a vibration signal collecting unit, a signal processing unit, a signal storage unit and an intrinsically safe power source;
- the vibration signal acquisition unit is connected to the signal storage unit by the signal processing unit, and the intrinsically safe power supply supplies power to the respective units; the signal processing unit and the signal storage unit are integrally packaged in an intrinsically safe package.
- the vibration signal acquisition unit is a three-axis acceleration sensor.
- the vibration signal acquisition unit is a three-axis IEPE type piezoelectric acceleration sensor.
- a portable intrinsically safe vibration signal collecting device as described in Embodiment 1 is characterized in that the vibration signal collecting unit is mounted on the device to be tested through a strong magnetic base.
- a portable intrinsically safe vibration signal acquisition device as described in Embodiment 1-2, wherein the signal processing unit comprises a signal conditioning unit, a multi-channel simultaneous sampling ADC chip, and a single chip microcomputer.
- the single chip microcomputer is a 32-bit ARM Cortex-M4 single chip microcomputer, and the signal storage unit is an SDHC card.
- the signal conditioning unit includes a 4th order Butterworth anti-aliasing filter.
- a portable intrinsically safe vibration signal collecting device as described in Embodiments 1-3, wherein the vibration signal collecting unit and the signal processing unit are connected by a shielded cable and a quick air joint.
- the intrinsically safe power supply is Integrated multi-channel power supply intrinsically safe lithium battery.
- the vibration information collecting method including the three-axis acceleration sensor, obtains a three-axis vibration signal when the device under test is in operation; and the vibration signal is After filtering and amplifying, it is stored in the signal storage unit; finally, the remote analysis processing system selectively or real-time obtains the vibration signal from the signal storage unit for analysis.
- the vibration information collecting method described in Embodiment 5 is different in that the vibration information collecting method comprises: simultaneously sampling a three-axis vibration acceleration signal by using an independent 16-bit multi-channel simultaneous sampling ADC chip, and using the fourth order The Butterworth anti-aliasing filter filters and amplifies the vibration signal.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Testing Or Calibration Of Command Recording Devices (AREA)
- Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Description
Claims (10)
- 一种便携式本安型振动信号采集装置,其特征在于,所述装置包括振动信号采集单元、信号处理单元、信号存储单元和本安电源;所述振动信号采集单元通过信号处理单元和信号存储单元相连,所述本安电源为上述各个单元供电;所述信号处理单元和信号存储单元整体采用本安封装。
- 根据权利要求1所述一种便携式本安型振动信号采集装置,其特征在于,所述振动信号采集单元通过强磁座安装在待测设备上。
- 根据权利要求1所述一种便携式本安型振动信号采集装置,其特征在于,所述振动信号采集单元为三轴加速度传感器,优选的,振动信号采集单元为三轴IEPE型压电加速度传感器。
- 根据权利要求1所述一种便携式本安型振动信号采集装置,其特征在于,所述信号处理单元包括信号调理单元、多通道同时采样ADC芯片和单片机。
- 根据权利要求4所述一种便携式本安型振动信号采集装置,其特征在于,所述单片机为32位ARM Cortex-M4单片机,所述信号存储单元为SDHC卡。
- 根据权利要求1所述一种便携式本安型振动信号采集装置,其特征在于,所述振动信号采集单元和信号处理单元之间通过屏蔽电缆和快速航空接头相连。
- 根据权利要求1所述一种便携式本安型振动信号采集装置,其特征在于,所述本安电源为集成式多路供电的本安锂电池。
- 根据权利要求4所述一种便携式本安型振动信号采集装置,其特征在于,所述信号调理单元包括4阶巴特沃兹抗混叠滤波器。
- 利用权利要求1-8任意一项所述便携式本安型振动信号采集装置进行振动信息采集方法,其特征在于,该方法包括三轴加速度传感器实时获取待测设备工作时的三轴向振动信号;并对所述振动信号进行滤波和放大后储存至信号存储单元中;最后,供远程分析处理系统选择性或实时从信号存储单元中获取振动信号进行分析。
- 如权利要求9所述的振动信息采集方法,其特征在于,该方法包括:使用独立的16位多通道同时采样ADC芯片对三轴的振动加速度信号进行同时采样,并利用4阶巴特沃兹抗混叠滤波器对振动信号进行滤波、放大。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2016407651A AU2016407651A1 (en) | 2016-05-27 | 2016-08-23 | Portable intrinsically-safe vibration signal collection device and vibration information collection method |
| US16/004,523 US20180292256A1 (en) | 2016-05-27 | 2018-06-11 | Portable intrinsically-safe device for acquiring vibration signal and method for acquiring vibration information |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610369571.1A CN106052846A (zh) | 2016-05-27 | 2016-05-27 | 一种便携式本安型振动信号采集装置及振动信息采集方法 |
| CN201610369571.1 | 2016-05-27 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/004,523 Continuation US20180292256A1 (en) | 2016-05-27 | 2018-06-11 | Portable intrinsically-safe device for acquiring vibration signal and method for acquiring vibration information |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2017201902A1 true WO2017201902A1 (zh) | 2017-11-30 |
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| PCT/CN2016/096329 Ceased WO2017201902A1 (zh) | 2016-05-27 | 2016-08-23 | 一种便携式本安型振动信号采集装置及振动信息采集方法 |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20180292256A1 (zh) |
| CN (1) | CN106052846A (zh) |
| AU (1) | AU2016407651A1 (zh) |
| WO (1) | WO2017201902A1 (zh) |
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| CN109445521A (zh) * | 2018-10-24 | 2019-03-08 | 广州市易纬电子有限公司 | 一种适用于穿戴且用于环境监测的物联网本安型装置 |
| CN109443529A (zh) * | 2018-12-12 | 2019-03-08 | 上海裕达实业有限公司 | 一种运输振动监测系统及监测方法 |
| CN109632084A (zh) * | 2018-12-19 | 2019-04-16 | 中铁二院工程集团有限责任公司 | 一种真空磁浮管道监测系统 |
| CN109697437B (zh) * | 2019-02-28 | 2021-03-02 | 国网陕西省电力公司电力科学研究院 | 一种基于电激励的绕组模态分析方法及其应用和验证方法 |
| CN111785004B (zh) * | 2020-07-01 | 2022-04-26 | 上海广拓信息技术有限公司 | 一种巡线信息传递方法和系统 |
| CN116046422A (zh) * | 2023-02-01 | 2023-05-02 | 中国铁路武汉局集团有限公司科学技术研究所 | 一种便携式振动检测及卫星定位装置 |
| CN116734985A (zh) * | 2023-04-01 | 2023-09-12 | 芜湖航翼集成设备有限公司 | 一种飞机外置机匣测振仪及测试方法 |
| CN117713746B (zh) * | 2024-02-05 | 2024-05-14 | 成都凯天电子股份有限公司 | 一种压电信号调理电路 |
| CN119901943A (zh) * | 2024-12-11 | 2025-04-29 | 西安微电子技术研究所 | 一种动力学信号采集系统及方法 |
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2018
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Also Published As
| Publication number | Publication date |
|---|---|
| AU2016407651A1 (en) | 2018-06-28 |
| US20180292256A1 (en) | 2018-10-11 |
| CN106052846A (zh) | 2016-10-26 |
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