WO2017189606A1 - Wearable power supply - Google Patents

Wearable power supply Download PDF

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Publication number
WO2017189606A1
WO2017189606A1 PCT/US2017/029460 US2017029460W WO2017189606A1 WO 2017189606 A1 WO2017189606 A1 WO 2017189606A1 US 2017029460 W US2017029460 W US 2017029460W WO 2017189606 A1 WO2017189606 A1 WO 2017189606A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery
conductive
electrical
power
battery pack
Prior art date
Application number
PCT/US2017/029460
Other languages
French (fr)
Inventor
Lydia NARAYANASAMY
Dorothy BURDINE
Lavada PITTS
Original Assignee
Area Denial Systems, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US15/143,556 external-priority patent/US10439411B2/en
Application filed by Area Denial Systems, Llc filed Critical Area Denial Systems, Llc
Publication of WO2017189606A1 publication Critical patent/WO2017189606A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/30End pieces held in contact by a magnet
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0076Tattooing apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/6205Two-part coupling devices held in engagement by a magnet
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/32Surgical cutting instruments
    • A61B17/320016Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes
    • A61B17/32002Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes with continuously rotating, oscillating or reciprocating cutting instruments
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/0042Surgical instruments, devices or methods, e.g. tourniquets with special provisions for gripping
    • A61B2017/00442Surgical instruments, devices or methods, e.g. tourniquets with special provisions for gripping connectable to wrist or forearm
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00681Aspects not otherwise provided for
    • A61B2017/00734Aspects not otherwise provided for battery operated

Definitions

  • the present invention relates to magnetic electrically conductive mechanical connectors, and in particular to the mechanical and electrical connection of a battery electrical power source to a hand held, body mounted or other mounted electrical load.
  • the present invention embodies a self-aligning articulated conductive magnetic attaching system providing a mechanically flexible electrical connection for a battery power supply, together with a battery or plurality of batteries comprising a battery pack with associated connectivity, and controls, and further magnetically facilitated power coupling to an electrical load.
  • the present invention reveals a battery connection method facilitating rapid battery exchange.
  • the mechanical connection and electrical contact is provided by the attraction of magnetic conductors.
  • the present invention further reveals the electrical attachment and mechanical support of the battery and magnetic and electrical connection to the electrical load. It further provides for geometric reversibility or other alignment of the battery connection eliminating any possibility of reversed electrical polarity during attachment. It further reveals means for the connection and alignment of conductors with the aligning forces provided by magnetic action. Further, the present invention facilitates the relief of side loading forces as the magnetic connector has limited freedom of motion without losing electrical contact or mechanical retention.
  • Load is to be interpreted as an electrical power or current
  • articulated and moving are used interchangeably
  • tattoo machine or tattoo gun refer interchangeably to any power tool.
  • tool is used universally to include any powered application, regardless of the geometry or location of the electrical and mechanical connection, including the direct connection of the present invention.
  • floating is herein used to describe or augment items with articulated or moving connections.
  • artist is interchangeable with a worker of any definition, for example a carpenter or a factory worker.
  • body is herein used to indicate the full body and any part including all extremities.
  • the present invention provides for the rapid removal and replacement of a battery power pack by electrically conductive magnetic means minimizing the time of a break in supply of electrical power to the load.
  • the process includes the removal of the electrically discharged battery pack followed by the insertion and retention of a charged battery pack, the retention being facilitated by magnetic means, said means further incorporating electrical conduction, and the mechanical provision of degrees of freedom of motion or the battery pack relieving mechanical connection stresses and assuring continuous and assured electrical connection during operation of an electrical load. It also provides for the retention of a control device and the connection to a load.
  • a hand held or body mounted load such as a power tool the present invention may be mounted on a body part such as the arm, hand or leg.
  • U.S. Patent No. 8,187,006 issued to Rudisill et al. is directed to flexible magnetic connectors that allow for two or more modules to be electrically connected using magnetic force.
  • the modules include complaint electrical contacts and magnetic structures that are free to rotate in one or more dimensions. It provides that when two modules are brought into proximity to one another, the N and S poles of magnets 6 of the different modules facing each other are pulled together by mutual magnetic attraction.
  • the Rudisill Patent teaches that the electrical contact pad of one module is in in direct contact with the electrical contact pad of a second module.
  • the present invention teaches that the electrically conductive magnets mechanically contact each other through magnetic action to create a conductive channel between electrical conductors.
  • the flexible magnetic connection may be achieved by magnetic and mechanical action.
  • U.S. Patent No. 8,758,025 issued to Liljegren et al. is directed to a connector and a receptacle for facilitating an electrical connection between an electronic device to a power source.
  • the connector includes a connector body that is mechanically connected to a cable that is electrically connected to a power supply.
  • a pair of connector magnets are spaced apart from each other by a first distance and mechanically coupled to the connector body, and a pair of connector terminals are positioned such that each pair of connector terminals is between the pair of connector magnets.
  • the present invention provides for geometric reversibility of the connection facilitating immediate and assured electrical connection.
  • U.S. Patent number 9, 142,913 teaches a magnetically connected universal computer power adapter.
  • the disclosed power adapter provides a power supply, a power cord, a cord connector, and a charging plug.
  • the cord connector and charging plug each contain a magnet that magnetically couples the cord connector to the charging plug.
  • the present invention teaches a battery connection method facilitating rapid battery exchange. No cabling is involved with the mechanical connection and electrical conduction is provided by the magnetic attraction and mechanical contact of conductors, including the attachment and mechanical support of the battery. It further provides for geometric reversibility of the battery connection eliminating any possibility of reversed polarity during attachment.
  • the present invention provides for self alignment of the magnetic conductive connectors. It incorporates the retention of the conductive magnetic connector allowing limited but sufficient movement for self alignment. Further, the present invention facilitates the relief of side loading forces as the magnetic connector has limited freedom of motion without loosing electrical contact or mechanical retention.
  • U.S. Patent number 9, 142,912 teaches a metal conductive housing surrounding connecting magnets providing electrically conductive connections for wires forming jumper cables.
  • the present invention provides for the electrical connection and mechanical support of a battery through the electrically conductivity of the attractive magnets insuring proper alignment and electrical conduction. Further, the present invention embodies the forming of polarity in the north and south alternating magnetic fields facilitating the natural attraction of the magnetic fields.
  • the present invention further provides for the electrical connection and mechanical support of a battery through the electrically conductive plating on the attractive magnets providing a captured conductive surface between the coupling magnets insuring proper alignment and electrical conduction.
  • the present invention further reveals the connection of a battery to another battery or batteries forming a power source magnetically connected and supported via mechanical means simultaneously providing electrical conduction and polarity control. Further, the present invention embodies the forming of polarity in the north and south alternating magnetic fields facilitating the natural attraction of the magnetic fields.
  • the magnets on either side of the battery connection need to be of proper polarity to attract and may all be of the same polarity or be reversed or alternated in respect to each other so as to attract or repel as per the desired operation with or without the requirement for insulating material between the conductors.
  • the present invention provides conductive surfaces on the magnets assuring mechanical and electrical contact.
  • the present invention further provides mechanical flexibility of the magnetic electrical connectors assuring electrical contact by mitigating minor alignment or mechanical contact issues.
  • the following disclosure relates to an electrically conductive magnetic connector and controller for a battery and pertains to magnetic coupling systems providing both fixed and flexible mechanical connection and electrical conduction for a battery and battery arrays and the electrical and mechanical connection means thereof, and for the magnetic conductor electrical connector to an electrical load such as a power tool.
  • FIG. 1 illustrates the principal components of the present invention.
  • FIG 2 illustrates the principal components of the present invention mounted on an arm.
  • FIG. 3 is an electrical schematic of the present invention.
  • FIG. 4 illustrates the principal components of the present invention mounted on a body part such as an arm.
  • FIG. 5 depicts the cable connector and associated controls.
  • FIG. 6 illustrates the principal components of the present invention in an alternative form mounted on an arm.
  • FIG. 7 illustrates a wrapped battery arrangement
  • FIG. 8 details present invention with a wrapped battery arrangement.
  • FIG. 10 details the conductive magnetic connector in a typical battery connector configuration.
  • FIG. 11 depicts disconnect action of the conductive magnetic connector in a typical battery connector configuration.
  • FIG. 12 details the conductive magnetic connector in an alternative connector configuration.
  • FIG. 13 depicts the battery attached with the present invention in various applications.
  • FIG. 14 illustrates the mounting by the flexibility of the present invention directly to an electrical load such as a power tool.
  • FIG. 15 illustrates the mounting of the present invention directly to an electrical load such as a power tool.
  • FIG. 17 illustrates the present invention as mounted on a wrist or arm, with the control and power output in an integrated controller, all configured as a wrist band. Power output and charging are both accomplished through the three Band Magnetic Connectors.
  • FIG. 18 illustrates the side view of the present invention as mounted on a wrist or arm, with the control and power output in an integrated controller, all configured as a wrist band. Power output and charging are both accomplished through the three Band Magnetic Connectors. DETAILED DESCRIPTION OF THE INVENTION
  • FIG. 1 illustrates the principal components of the present invention and their respective physical relationships. It is comprised of the individual components including a Battery Pack 1, Battery Pack Connector Magnets 2, Band 3, Control Knob 14 and Display 15 (hereinafter shown interchangeably as Integrated Controller 4), Power Output Connectors 5, Cable Connectors 6, Band Magnetic Connectors 7, and Cables 8.
  • the Battery Pack 1 is comprised of batteries, not shown, with integrated electronics, controls, condition indicators and power regulation.
  • the Battery Pack 1 is shown with three Battery Pack Connector Magnets 2, Power Indicator 9, Low Voltage Indicator 10, and Battery On/Off Switch 11.
  • the Battery Pack 1 is shown housed in a non-conductive enclosure.
  • Conductive rubberized and elastomeric materials and composition materials providing a conductive path are also preferred as an improvement in the mechanical durability of the conductive cladding material.
  • the Power Indicator 9 is preferred as an audio, vibratory or light-emitting indicator. It activates when the Battery Pack Connector Magnets 2 are energized by Battery On/Off Switch 11.
  • the Power Indicator 9 is either not integrated or is configured to activate when current is conducted through Battery Pack Connector Magnets 2.
  • the Power Indicator 9 is preferred to be a Light Emitting Diode, hereinafter referred to as an LED, as these devices are robust, water tolerant, low cost and in wide use.
  • the Power Indicator 9 is configured as an audio indicator technologies such as piezoelectric audio emitters are a preferred embodiment. Any optical, vibratory or audio indication or indicator is a preferred embodiment of Power Indicator 9, the prevailing selection factor being the particular use of the present invention.
  • Low Voltage Indicator 10 is preferred as an audio, vibratory or light-emitting indicator. It signals when the Battery Pack 1 voltage approaches or reaches a pre determined low voltage level. Low Voltage Indicator 10 may be digitally activated to an electrically on state at a determined voltage level or may function in an analog manner signaling with a small signal at first then stronger as the pre determined voltage level is reached. When the Low Voltage Indicator 10 is configured as an optical indicator, the Low Voltage Indicator 10 is preferred to be an LED. When the Low Voltage Indicator 10 is configured as an audio indicator technologies such as piezoelectric audio emitters are a preferred embodiment. Any optical, vibratory or audio indication or indicator is a preferred embodiment, the prevailing selection factor being the particular use of the present invention.
  • the Battery Pack 1 supplies electrical power through Battery Pack Connector Magnets 2 to Band Magnetic Connectors 7.
  • the electrical power supplied is AC or DC at a voltage and a current as required, and in the case of AC at a frequency as controlled by the Battery Pack 1 integrated electronics and power regulation.
  • Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are electrically conductive magnets. They are arranged in a line and their electrical and magnetic polarities are selected to provide a correct electrical connection even if the mechanical connections are reversed. This means that the Battery Pack 1 may be removed, turned one hundred and eighty degrees around (reversed) and reconnected without changing the electrical connection. It is a preferred embodiment of the present invention that the outermost magnets, located at the first and third position of the line of magnets, be of the same magnetic polarity on their exposed side away from the Battery Pack 1, and that the center magnet have an opposite magnetic polarity on the exposed side away from the Battery Pack 1. It is a preferred embodiment that the magnets of the Battery Pack 1 are arranged to be of the opposing magnetic polarity to facilitate the magnetic connector to Band Magnetic Connectors 7.
  • the present invention integrates magnetic and conductive functions that are further integrated with the battery pack and its various connections in the desired application forming a single unit providing a connectable battery function mechanically supported by the magnetic action of the electrically connecting element. It is a preferred embodiment of the present invention that a conduction function such as a ferromagnetic material be substituted for an opposing conductive magnet reducing the required number of magnets by as much as half. In this manner the assemblies will connect in any direction and can be aligned such that only one, two or all three magnetic actions of each assembly contact the magnetic actions of the other assembly. This may or may not be desirable depending on the application. Many other combinations and connection orientations are possible and are included as preferred
  • Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are preferred to be configurable in many geometries. For example, they could be configured as a donut shape with a central conductor represented as Conductive Cladding Materials 47 as in FIG. 12. This geometry allows the Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 to be attached at any relative angle to each other.
  • the Band 3 facilitates the wearing of the present invention on an object such as an arm or leg, and houses Integrated Controller 4 while providing for the electrical output Power Output Connectors 5, along with the magnetic mechanical and electrical connection of Battery Pack 1 by Band Magnetic Connectors 7.
  • the Band 3 is preferred to be comprised of a flexible material suitable to be worn on the arm or leg, both preferred embodiments.
  • Flexible materials suitable for the present application are wide ranging.
  • synthetic fabrics include such items as polyester, neoprene including foamed material, acrylic, nylon, rayon, PVC, polypropylene, acetate, spandex, orlon (an Acrylic fiber) and Kevlar (an Aramid fiber), and many others.
  • natural fibers include all plant and animal fibers used to produce a yarn or cloth. In this manner it can be attached with a Strap 18. These and other similar materials are preferred if the Band 3 is sewn into or otherwise attached to clothing. Harder or stiffer materials are a preferred embodiment for mounting on a surface or containment as is suitable to the situation.
  • Band 3 is preferred to be configured for attachment to an arm or leg or other body part as desired, or to objects such as a hat, helmet, tool or vehicle as required for the particular use or application. It is a preferred embodiment that Band 3 provides a contained space for electronics. Band 3 is retained by Strap 18.
  • the Integrated Controller 4 provides both user interface and electronic power control.
  • Integrated Controller 4 is preferred to be configured as a touch screen integrated with or attached to Band 3.
  • Band 3 further contains associated electronics as accommodate the desired configuration and function of Integrated Controller 4.
  • Integrated Controller 4 provides the user interface to control the electrical potential, current regulation and frequency of the electrical output presented at Power Output Connectors 5.
  • Integrated Controller 4 is preferred to contain all the required electronics interfacing with Battery Pack 1 and Power Output Connectors 5.
  • Integrated Controller 4 may also be configured as a display and manual control, such as a knob or knobs controlling electronic devices such as a potentiometer contained within Integrated Controller 4 or within Band 3.
  • Integrated Controller 4 receives electrical power from Battery Pack 1, converts and controls that power for use in terms of voltage, current and frequency as configured, and provides that power to Power Output Connectors 5.
  • Power Output Connectors 5 are preferred to be comprised of three conductive magnets arranged in a side-by-side order such that the outermost magnets are presenting the same magnetic and electrical polarity that is the opposite magnetic and electrical polarity of the middle magnet. It provides the power output as controlled by the Integrated Controller 4 from electrical power provided by the Battery Pack 1. The polarities are chosen to facilitate magnetic and electrical contact with Cable Connector 6.
  • One or more Power Output Connectors 5 provided on Band 3 is a preferred embodiment.
  • the Cable Connector 6 is preferred to be comprised of three conductive magnets arranged in a complementary order both magnetically and electrically to facilitate mechanical connection with Power Output Connectors 5 and provides the desired conduction of electricity through Cable 8 to the electrical Load 17 not shown.
  • FIG. 2 illustrates a Battery Pack 1, Band 3, Integrated Controller 4, Cable Connectors 6, Body Part 19 in this case a wrist with a hand in a glove, and a Load 17, in this case a tattoo machine, soldering machine, hand drill or other electrically powered device.
  • This configuration is typical for use of the present invention to power a hand held Load 17.
  • Foot Switch 51 turns power on and off to Load 17.
  • the Integrated Controller 4 is further preferred to embody run time meters and electronic recording to include session and total run time, and means to select and set a predetermined run time with an end of time indication including shutting off the power to Load 17.
  • the Foot Switch 51 is preferred to be electrically connected to Integrated Controller 4 by electrical cable or wireless Radio Frequency communication, either mono or duplex operation, and is preferred to select the operation of the Load 17 be maintained or momentary as controlled by the Foot Switch 51.
  • momentary mode the Load 17 is powered when the Foot Switch 51 is pressed and not powered when the Foot Switch 51 is released. Pressing of the Foot Switch 51 embodies pressure applied such as by a foot or other body part, or other mechanical means as desired.
  • the Load 17 is powered when the Foot Switch 51 is pressed and remains powered until the Foot Switch 51 is pressed again.
  • the process involved in utilizing the present invention is procedurally as follows.
  • the tattoo area is prepped normally, a charged Battery Pack 1 is removed from charging and inserted into Band Magnetic Connectors 7 and Integrated Controller 4 connected to the power supply connector of the tattoo machine via Cable Connectors 6 where it is electrically connected. Magnetic polarities are provided to prevent the possibility of reversing the electrical connection of the battery.
  • This step seamlessly integrates into all set up steps with no additional work or delay by the Artist.
  • Barrier film is then placed over the system comprised of a wrist mounted tool power controller and monitor with inserted Battery Pack 1 in order to protect it from cross contamination.
  • the tattoo is then started at the artist's leisure.
  • a voltage control system allows the battery pack to deliver a constant voltage as set by and adjusted by the artist via wrist mounted Integrated Controller 4.
  • the artist will take breaks from time to time as needed in order to restock supplies or allow the client to relax.
  • the artist can switch the Battery Pack 1 by twisting as per FIG: 11, and removing the spent Battery Pack 1, immediately replacing it with a charged Battery Pack 1. This action is facilitated by a one-hand twisting operation so as not to disrupt the normal order of activities during the tattoo session.
  • This method of exchanging batteries provides for near seamless operation of the artists machine and avoids extended breaks in tattooing that would otherwise be required.
  • An LED indicator tells the artist that the battery is connected.
  • the artist will have a general sense of the Battery Pack 1 remaining energy content by visual monitoring of a voltage display in Integrated Controller 4 displaying both the voltage level of the battery and the voltage level set to supply the tattoo machine. In this manner the artist can judge the approximate battery life remaining in the battery pack. It is a preferred embodiment of the present invention that the display be selectable to automatically switch between the voltage level of the battery and the voltage level set to supply the tattoo machine, or be selectable to simultaneously display both the voltage level of the battery and the voltage level set to supply the tattoo machine.
  • An LED indicator light or an audio alarm or an integrated vibration or any combination as selected and integrated into wrist mounted tool power controller and Integrated Controller 4 alerts the artist of a need to "quick switch" the Battery Pack 1 when a pre-set voltage level is reached by the Battery Pack 1. This explains the voltage fed to the tattoo machine is constant and will not be interrupted by an overly drained Battery Pack 1. Once the indicator is noted, the artist will remove the drained Battery Pack 1 from the wrist mounted Band 3 and switch it with a charged Battery Pack 1 from the charging system. The barrier film is easily removed and applied during this time in order to keep all equipment sanitary.
  • All magnets and magnetic devices and implements in this disclosure include compositions of all know magnetic materials, and preferably includes materials containing an alloy of neodymium, iron and boron to form the Nd2Fel4B tetragonal crystalline structure commonly referred to as neodymium. It is a preferred embodiment that the electrically conductive properties of neodymium provide significant electrical conductivity and facilitate miniaturization of the device. All magnets are preferred to be covered in a conductive and mechanically sound overcoat. This present innovation facilitates the seamless "quick switch" of battery packs, providing the user an un-tethered "wireless" system to utilize during the process of powering the load, and adds no significant additional time to the work at hand.
  • FIG. 3 is an electrical schematic of Battery Pack 1.
  • Battery 12 is connected to Battery Pack Connector Magnets 2, shown directly connected to the negative pole of Battery 12.
  • Positive pole of Battery 12 is, on the positive side, shown connected to Fuse 13.
  • Fuse 13 is connected through Battery On/Off Switch 11 to Battery Pack Connector Magnets 2, shown as the positive pole, and isolating/connecting Power Indicator 9 and Low Voltage Indicator 10, connected through to the negative pole of Battery 12.
  • Battery 12 may be of any type rechargeable battery or cell.
  • Preferred types include Lithium-ion batteries of all types such as the Lithium ion lithium cobalt oxide battery (ICR), Lithium ion manganese oxide battery (IMR), Lithium ion polymer battery, Lithium iron phosphate battery, and Lithium-titanate battery as examples.
  • Such batteries as the Magnesium-ion battery, Nickel- cadmium battery, Nickel-cadmium battery vented cell type, Nickel hydrogen battery, Nickel- iron battery, Nickel metal hydride battery, NiMH battery, Nickel-zinc battery, Organic radical battery, Polymer-based battery, Polysulfide bromide battery, Potassium-ion battery,
  • Associated circuitry commonly required for the various battery types is not shown but is embodied by association. Battery manufacturers commonly supply and internally equip batteries with the safety and control electronics required for the desired operation and operational safety within the cell or battery pack.
  • Fuse 13 is a safety device that limits the current from Battery 12 in the event a predetermined current threshold is exceeded.
  • Fuse 13 may be selected to be a single use fuse element such as a glass fuse, a mechanical circuit breaker, or an electronic circuit to limit the current either on a short, long term or resettable basis.
  • a polymeric positive coefficient temperature device, a PPTC, commonly known as a resettable fuse, is a preferred embodiment for this function.
  • a PTC thermistor is also a preferred embodiment for this functional component.
  • the Battery On/Off Switch 11 is configured as a Double Pole Single Throw (DPST) switch to disconnect the Battery 12 from all loads.
  • DPST Double Pole Single Throw
  • Power Indicator 9 is a power indicator and is preferred as an LED or other low current optical indicator with associated circuitry such as a resistor or transistor as required.
  • An audio, vibrating or other indicator is a preferred embodiment as best fits the intended environment and application of the invention.
  • a blinking or cyclic optical indicator such as an LED or lamp of any color as suited to the operating environment is a preferred embodiment.
  • Low Voltage Indicator 10 is a low voltage indicator to signal that the Battery Pack 1 will need to be changed. This indicator is preferred as an LED that increases in brightness as the battery voltage approaches the desired minimum voltage level, at which point the LED is at its maximum brightness.
  • the LED may be a steady on or blinking light as desired, and it is a preferred embodiment that the user can select this feature. Alternately the LED may come to full brightness once a minimum determined voltage level is reached. Ramping or blinking brightness levels as a signal of Battery Pack 1 exchange being required is a preferred embodiment.
  • An audio or vibratory signal indicating Battery Pack 1 exchange being required is a preferred embodiment, both as an increasing or decreasing or alternating signal indicative of an attained or approach to a set minimum voltage level.
  • a vibrating signal indicating Battery Pack 1 exchange being required being detectable by the body part the Band 3 is attached to is a preferred embodiment.
  • the Battery Pack Connector Magnets 2 both mechanically and electrically attach Battery Pack 1 to Band 3 through Band Magnetic Connectors 7 and transfer electrical power through Band Magnetic Connectors 7 to the Integrated Controller 4 or other electronics as configured.
  • FIG. 4 illustrates a cross section of a Battery Pack 1, Band 3, Strap 18, Integrated Controller 4, Battery Pack Connector Magnets 2, Band Magnetic Connectors 7, and Power Output Connectors 5.
  • This is a typical configuration if mounted on a Body Part 19 such as an arm or leg and illustrates the relative mechanical configuration and location of components.
  • the figure illustrates the Strap 18 attached to the Band 3 with extensions to facilitate wrapping around the retaining structure, such as an arm or leg, that retain the Band 3, the Band 3 then conforming to the retaining structure by being flexible.
  • the Band 3 contains all the electronics and associated cabling, wiring and interconnects as necessary to facilitate all electrical and electronic operations.
  • the Band 3 contains all associated electronics and wiring as required, and has a surface away from the retaining structure that is selected to be durable and a surface in contact with the retaining structure selected to accommodate the desired use. For example, if the retaining structure is a bare arm, the Band 3 surface in contact with the arm is preferred to be comfortable and durable.
  • the Band 3 may also be integrated into a clothing item such as a shirt, pants or vest, or attached with Velcro or other similar means such as snaps or buttons, negating the need for the Strap 18.
  • the Band 3 may be suspended from the neck or shoulder by a band or lanyard as desired.
  • the Band 3 is preferred to be flexible enough to conform the body part such as a leg or arm, but stiff enough to maintain the required alignment and separation of Band Magnetic Connectors 7 and Power Output Connectors 5.
  • the components Band Magnetic Connectors 7, Power Output Connectors 5, Power Level Control Knob 14, Display 15, Integrated Controller 4 (shown interchangeable with manual controls Control Knob 14 and Display 15), Strap 18 are all attached and mechanically interconnected through the Band 3.
  • the Band Magnetic Connectors 7 are mounted to the flexible Band 3 so they may move and accommodate any mismatch when Battery Pack 1 is attached. Mechanical flexibility is provided by Band 3 relieving stress on the Battery Pack Connector Magnets 2 facilitating incidental motion of the Battery Pack 1 relative to the Band 3. This alignment flexibility provided by Band 3 assures mechanical alignment is correct, and that assures a proper electrical connection.
  • the Power Output Connectors 5 are magnetic conductors similar to Band Magnetic Connectors 7 in that they are conductive and magnetic.
  • the Power Output Connectors 5 are electrically conductive magnets coated with an electrically conductive material that is resistant to corrosion, scratching and chipping.
  • Preferred electrically conductive coatings include such materials as nickel, copper, gold, zinc, silver, chrome, metals, any metallic conductor, conductive plastics, conductive rubbers, and conductive resins and epoxies singly or in any combination.
  • the Power Output Connectors 5 have a minimum of two magnetic conductors, with three magnetic conductors a preferred configuration providing for mechanical reversibility while maintaining proper electrical polarities for power transfer. The magnetic and electrical polarities are chosen to accommodate mechanical connection and power transfer to Cable Connector 6.
  • the Power Output Connectors 5 are electrically connected by the conductors contained with Band 3.
  • the Power Output Connectors 5 must be flexible mounted so they may move and accommodate any mismatch when Cable Connector 6 (not shown) is attached.
  • Mechanical flexibility is provided by Band 3 relieving stress on the Power Output Connectors 5 facilitating incidental motion of the Cable Connector 6 relative to the Band 3. This alignment flexibility provided by Band 3 assures mechanical alignment is correct, and that ITAs a proper electrical connection.
  • the Power Output Connectors 5 are preferred to be provided on the Band 3 in any quantity or location as required.
  • An integrated foot switch (not shown) is a preferred embodiment of the present invention and its receiver function is integrated into the Band 3 to start and stop electrical power to the load via wireless control as required for the desired application.
  • FIG. 5 illustrates the Power Output Connectors 5 mounted on the Band 3 just prior to contact with Cable Connector 6, here shown as further comprised of Cable Connector Magnets 16, Power Switch 20 and Power On/Off Indicator 21.
  • Band Magnetic Connectors 7 is shown connected to Band 3.
  • Cable Connector Magnets 16 are electrically conductive magnets coated with an electrically conductive material that is resistive to corrosion, scratching and chipping.
  • Preferred electrically conductive coatings include such materials as nickel, copper, gold, zinc, silver, chrome, metals, any metallic conductor, conductive plastics, conductive rubbers, and conductive resins and epoxies singly or in any combination.
  • the Cable Connector Magnets 16 have a minimum of two magnetic conductors, with three magnetic conductors a preferred configuration providing for mechanical reversibility of the assembly while maintaining proper magnetic polarities for mechanical connection and proper electrical polarities for power transfer.
  • the magnetic and electrical polarities are chosen to accommodate mechanical connection and power transfer to Cable Connector 6.
  • Cable Connector 6 is optionally further equipped with Power Switch 20 to turn on or turn off power transfer from Cable Connector Magnets 16 to Cable 8. In this manner the operation of the Load 17 (not shown) can be readily stopped or started to facilitate the desired operation.
  • the Power Switch 20 is preferred as a switch of any type that can close or open an electrical circuit.
  • Preferred switch types include but are not limited to circuit breaker, mercury switch, wafer switch, DIP switch, surface mount switch, reed switch, wall switch, toggle switch, in-line switch, push-button switch, rocker switch, micro switch, magnetic switch, electronic switch, optical switch, touch switch, relay switch, knife switch, transfer switch, multiway switch and any switching type or technology that can close or open a circuit in any degree and in any manner. It is a preferred embodiment that the Power Switch 20 be waterproof or completely immerseable for operation and cleaning.
  • the switch is preferred in any configuration to include but not limited to SPST, SPDT, SPCO, DPST, DPDT, DPCO and any and all other configurations and orientations as required.
  • the Power On/Off Indicator 21 indicates the power condition of the Cable Connector 6, and, in turn, the on or off powered condition of the Load 17.
  • the Power On/Off Indicator 21 is preferred to be an optical indicator such as an LED.
  • the Power On/Off Indicator 21 is also preferred to be an optical, vibratory or audio indicator of any type or combination, including concurrent audio, vibratory and optical. It is a preferred embodiment that the Power Switch 20 is optionally controlled by a wired or wireless foot switch not shown.
  • FIG. 6 illustrates the Floating Power Pack 22 integrated into a wrist Mounted Tool Power Controller And Monitor 24 incorporating Battery Power Pack Receiver 45 (see FIG. 11).
  • the motion facilitated by moveable conductive Magnets 37 (FIG. 9) is shown by Motion 23.
  • Battery Pack 1 here represented as Floating Power Pack 22 and Band 3 here functionally represented as Mounted Tool Power Controller And Monitor 24.
  • Battery Power Pack Magnets 2 and Band Magnetic Connectors 7 are functionally represented in this alternative geometry by Battery Power Pack Receiver 45 shown in FIG. 9.
  • Wrist Mounted Tool Power Controller And Monitor 24 incorporates a control panel comprising voltage monitoring, low voltage alert, power control and electrical safeties and connections as appropriate to the application.
  • Wrist Mounted Tool Power Controller And Monitor 24 is preferred constructed of clear, colored or transparent plastic, and other structural materials as appropriate to the application.
  • Moveable conductive Magnets 37 and the magnets on a wrist Mounted Tool Power Controller And Monitor 24 supply magnetic energy to the wrist providing magnetic therapy potentially relieving wrist fatigue.
  • the wrist Mounted Tool Power Controller And Mounted Tool Power Controller And Monitor 24 is preferred to regulate voltage and current.
  • Battery Power Pack Receiver 45 (FIG. 11) is incorporated in Mounted Tool Power Controller And Monitor 24 and is held on the body, as shown here on the wrist, by Strap 25. Power is shown supplied to Load 17. All mechanical, electrical and magnetic functions are presented in this configuration of the present invention.
  • FIG. 7 illustrates another alternative connectivity and arrangement of the present invention through the electrical configuration of a Battery Power Pack 26 with fixed or floating or moveable conductive Magnets 36 or 37 (not show, as per FIG. 9) on each side, both two and three element fixed or floating or moveable conductive Magnets 36 or 37 are noted, though in a typical and preferred application the fixed or floating conductive Magnets 36 or 37 are the same numeric count on each end of the Battery Power Pack 26.
  • a number of Current Sources 52 such as batteries are shown; in this case ten are shown for illustration only with any desired number possible from a count of one and up.
  • Battery Element Connectors 27 are shown connecting the Current Sources 52 forming the electrical connectivity for Battery Power Pack 26.
  • the Current Sources 52 are linked as a serial voltage source by bonds Battery Element Connectors 27 and retained by Strap 28.
  • FIG. 8 illustrates a Battery Power Pack 26 configured to fit around a human Body Part 19 wrist bound by Strap 28 and interfaced with a wrist Mounted Tool Power Controller And Monitor 24.
  • Battery Power Pack Receiver 45 (FIG. 11) is held on the body, as shown here on the wrist, by Strap 25.
  • Mounted Tool Power Controller And Monitor 24 converts and controls electrical power supplied by Battery Power Pack 26 into direct or alternating electrical voltage and current as required by the powered load.
  • FIG. 9 illustrates a Battery Pack Connector Magnets 2 shown firmly connected by Fastener 34 to a structural Substrate 33.
  • Structural Substrate 33 may be selected as electrically conductive, insulated, or facilitating electrically conductive means.
  • the Battery Pack Connector Magnets 2 is shown formed with a Cavity 29 so as to accommodate Fastener 34 attaching Battery Pack Connector Magnets 2 to Substrate 33 without interfering with the mechanical and electrical contact of Battery Pack Connector Magnets 2 to floating conductive magnet Band Magnetic Connectors 7 by magnetic means.
  • Fastener 34 is structural and may also be electrically conductive further facilitating the transfer of electrical energy.
  • Floating conductive Band Magnetic Connector 7 is shown being electrically connected via flexible electrical Conductor 38 to an electrically conductive and mechanically connective structural Substrate 32.
  • the motion of Band Magnetic Connectors 7 is retained and constrained by Fastener 31 and the mechanical interaction of Fastener 31 and Formed Cavity 30.
  • Fastener 31 allows the mechanical motion of Band Magnetic Connectors 7 as defined by the length and shape of Fastener 31 in relation to the Formed Cavity 30 in Band Magnetic Connectors 7.
  • Formed Cavity 30 simultaneously facilitates and limits the aforesaid mechanical motion and provides for the mechanical retention of Band Magnetic Connectors 7.
  • Fastener 31 is structural and may also be electrically conductive further facilitating the transfer of electrical energy.
  • Structural Substrate 32 may be selected as electrically conductive, non-conductive or facilitating electrically conductive means.
  • the floating conductive Band Magnetic Connectors 7 is allowed to move along and be retained by Fastener 31.
  • Formed Cavity 30 in magnet Band Magnetic Connectors 7 simultaneously defines the limits of motion of magnet Band Magnetic Connectors 7 in both the lateral, as in back and forth, and angular, as in other than parallel to structural Substrate 32.
  • Floating conductive magnet Band Magnetic Connectors 7 facilitates motion and angular contact in reference to Battery Pack Connector Magnets 2, facilitating the making and maintaining of both mechanical and electrical contact when structural Substrates 33 and 32 are parallel or at a relative angle to each other.
  • Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 When Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are allowed to mechanically contact each other through magnetic action a conductive channel is formed through Fastener 34, Battery Pack Connector Magnets 2, floating conductive magnet Band Magnetic Connectors 7, mechanically flexible electrical Conductor 38, electrically conductive Fastener 31, and conductive structural Substrate 32.
  • Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are arranged so as to magnetically attract each other to connect the positive to the negative electrical poles of the battery, and repel each other when like electrical poles are brought near each other assuring an electrically correct battery orientation for typical battery operation.
  • Structural Substrates 32 and 33 may be selected to be structural only or both conductive and structural.
  • the fixed conductive Magnets 36 are comprised of the selective grouping of subcomponents Battery Pack Connector Magnets 2, Conductive Fastener 34, Structural Substrate 33 and Cavity 29.
  • the movable conductive Magnets 37 are comprised of the selective grouping of subcomponents Band Magnetic Connectors 7, Fastener 31, Formed Cavity 30 and Structural Substrate 32.
  • Spring 49 optionally acts to tension the mechanical connection and may be selected to be conductive to aid electrical power transfer. Spring 49 may be metal or a plastic such as a neoprene or nylon.
  • FIG. 10 illustrates three fixed Battery Pack Connector Magnets 2 aligned to intersect with conductive magnets of Band Magnetic Connectors 7.
  • Battery Pack Connector Magnets 2 are chosen with a magnetic orientation to facilitate the desired mechanical connection with conductive magnets of Band Magnetic Connectors 7.
  • Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 may be oriented such that all Battery Pack
  • Connector Magnets 2 present the north magnetic pole with respect to floating conductive magnet Band Magnetic Connectors 7.
  • Conductive magnets Band Magnetic Connectors 7 are oriented to present the south magnetic pole with respect to Battery Pack Connector Magnets 2. When Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are brought together they attract each other and contact forming an electrically conductive connection. In this manner the assemblies will connect in any direction and can be aligned such that only one, two or all three magnetic actions of each assembly contact the magnetic actions of the other assembly. This may or may not be desirable depending on the application. Many other combinations and connection orientations are possible and are included as preferred embodiments of the present invention.
  • Conductive Magnet Assemblies 53, 54 and 55 are comprised of the fixed conductive magnet used in Battery Pack Connector Magnets 2 and conductive Fastener 34.
  • Conductive Magnet Assemblies noted as 56, 57 and 58 are comprised of floating conductive magnet assemblies as herein described in their various forms. The magnetic and electrical properties of each of the conductive magnet assemblies are selectable in any of the various possible combinations. For example, Conductive Magnet Assemblies 53, 55 and 57 are selected to present the magnetic north pole.
  • Conductive Magnet Assemblies 54, 56 and 58 are selected to present the magnetic south pole. In this manner the overall assemblies are mechanically reversible facilitating magnetic and electrical connection in a reversible orientation and preventing connection in anything other than a desirable magnetic and electrical orientation due to magnetic repulsion.
  • Conductive Magnet Assemblies 53, 54 and 58 are selected to present the magnetic north pole.
  • Conductive Magnet Assemblies 56, 57, and 55 are selected to present the magnetic south pole. In this manner the electrical connection is only allowed in the magnetically prescribed manner. The end magnetic action may connect in a useless manner, not connecting any of the other contacts, a one to one connection without mechanical guidance as herein provided.
  • the three Battery Pack Connector Magnets 2 firmly connected by conductive Fasteners 34 to a non-conductive structural Substrate 33.
  • the Battery Pack Connector Magnets 2 are shown formed with a Cavity 29 so as to accommodate Fastener 34 attaching Battery Pack Connector Magnets 2 to Substrate 33 without interfering with the mechanical and electrical contact of Battery Pack Connector Magnets 2 to conductive magnets Band Magnetic Connectors 7 by magnetic means.
  • Fasteners 34 are structural and are in this case electrically conductive facilitating the transfer of electrical energy.
  • Band Magnetic Connectors 7 are shown being electrically connected via flexible electrical Conductors 38 to a mechanically connective structural Substrate 32 or an outside conductor as desired.
  • the motion of Band Magnetic Connectors 7 are retained and constrained by Fasteners 31 and the mechanical interaction of Fasteners 31 and Formed Cavities 30.
  • Fasteners 31 allows the mechanical motion of magnets Band Magnetic Connectors 7 as defined by the length and shape of Fasteners 31 in relation to the Formed Cavities 30 in magnets Band Magnetic
  • Fasteners 31 are structural and may also be electrically conductive further facilitating the transfer of electrical energy.
  • the floating conductive magnet Band Magnetic Connectors 7 is allowed to move along and be retained by Fastener 31. Formed Cavity 30 in magnet Band Magnetic Connectors 7
  • Floating conductive magnet Band Magnetic Connectors 7 facilitates motion and angular contact in reference to fixed Battery Pack Connector Magnets 2, facilitating the making and maintaining of both mechanical and electrical contact when Substrates 33 and 32 are parallel or at a relative angle to each other.
  • Substrates 33 and 32 are selected to be conductive or non-conductive either uniformly or in selected areas only. Facilitating constrained movement of the electrical and mechanical connection provides mechanical stress relief on the overall connection.
  • FIG. 11 illustrates a method of battery power pack removal by turning the Battery Power Pack 44 in relation to the Battery Power Pack Receiver 45 causing the fixed and moveable conductive Magnets 42 and 43 to slide apart at the outer ends of the Battery Power Pack 44 and the Battery Power Pack Receiver 45 decreasing the strength of the magnetic attraction by two thirds in this case facilitating removal of Battery Power Pack 44 by physically pulling away from the Battery Power Pack Receiver 45.
  • the force of removal is assisted by the action of conductive Magnet 43 passing over optional repelling removal magnets (not shown), four each to facilitate separation of the shown assemblies in any twisting direction, applying the repulsive magnetic force of conductive Magnets 43 as they pass over removal magnets overcoming the attractive force of the center conductive Magnets 43 and 42 pushing the assemblies apart facilitating ease of separation.
  • This twist-to-release method provides for enhanced ease of removal even when vary powerful magnets are utilized and is a preferred embodiment of the present invention.
  • Battery Power Pack 44 is illustrated as a transparent backplane or structural substrate to more clearly exhibit the relative orientation.
  • Connectors 7 facilitates the bringing of electrically Conductive Cladding Materials 46 and 47 into desired electrical contact through magnetic mechanical means.
  • Flexible Substrate 48 is selected to facilitate the minor motions of Conductive Cladding Materials 46 and 47 when connected to a source or sink.
  • the Conductive Cladding Materials 46 and 47 are preferred to be mechanically sound and highly electrically conductive.
  • Preferred materials comprising Conductive Cladding Materials 46 and 47 include all conductors without restriction such as gold, silver, copper, nickel, aluminum and any conductive metal. Carbon, conductive plastics and compositions containing conductive materials are also preferred.
  • Conductive rubberized and elastomeric materials and composition materials providing a conductive path are also preferred as an improvement in the mechanical durability of the Conductive Cladding Materials 46 and 47.
  • Flexible Substrate 48 is preferred to be comprised of an elastomer, rubber, rubberized material, synthetic, or any elastic material that is non-conductive or otherwise coated or treated to be non-conductive.
  • FIG. 13 illustrates applications of the present invention such as being installed in a weapon requiring battery power that is rapidly replaceable but firmly and reliably connected.
  • Floating Power Pack 50 is illustrated in various example modes serving any electrical supply function of weapon.
  • the weapon as shown includes all guns and projectile devices including lethal and nonlethal.
  • the present invention is applicable to hobby guns such as the Airsoft brand and other electric air guns, and to hunting and military guns with electrical requirements for their various electrical devices. Further illustrated are some of the possible locations of Floating Power Pack 50 on humans and their clothing and uniforms.
  • Floating Power Pack 50 is comprised of Battery Pack 1 and Band 3 in any configuration. Many other locations than those indicated are possible and are preferred embodiments of the present invention.
  • Floating Power Pack 50 installed in power tools and various vehicles and toys requiring battery power that is rapidly replaceable but firmly and reliably connected both mechanically and electrically.
  • Preferred tools are all power tools powered by a battery of any form or type.
  • Preferred vehicles and toys are all toys powered by batteries whether internal or replaceable to include battery powered automotive models and toys, powered and gliding aircraft to include radio controlled airplanes, helicopters, quad copters and any powered aircraft, or combination thereof, aquatic and combination battery powered recreational and toy devices.
  • FIG. 14 illustrates a Battery Power Pack 26 configured to install onto a Load 17 such as power tools and other battery powered implements using fixed Battery Pack Connector Magnets 2 and floating Band Magnetic Connectors 7.
  • Battery Power Pack 26 is formed to wrap around the Load 17 becoming electrically and mechanically connected by the Battery Pack Connector Magnets 2.
  • An additional mechanical, magnetic latch is incorporated as need for the particular application to form the Battery Pack Connector Magnets 2 and retain them around the Load 17.
  • FIG. 15 illustrates a Battery Power Pack 26 configured to install onto a Load 17 such as power tools and other battery powered implements using fixed Battery Pack Connector Magnets 2 and floating Band Magnetic Connectors 7. Battery Power Pack 26 is formed to slide over the Load 17 becoming electrically and mechanically connected by the Battery Pack Connector Magnets 2.
  • FIG. 16 illustrates a Battery Power Pack 26 configured to install onto a Load 17 such as power tools and other battery powered implements using fixed Battery Pack Connector Magnets 2 and floating Band Magnetic Connectors 7.
  • Battery Power Pack 26 is formed to slide over the Load 17 becoming electrically and mechanically connected by the Battery Pack Connector Magnets 2, and is shown in the fully attached position.
  • FIG. 17 illustrates a Battery Power Pack Band 59 configured to wrap around an appendage Body Part 19 such as an arm, and forms a mechanical and electrically connected wrap around structure comprised of one or more interconnected battery or other electrical elements.
  • Electronics Package 60 is configured as a component of the wrap around structure, and contains the electronic functionality for the provision and control of the electrical power from the Battery Power Pack 59.
  • Integrated Controller 62 is integrated into Electronics Package 60 proving the control interface with the user to control the electrical power output applied to Conductive Magnetic Connectors 61.
  • Conductive Magnetic Connectors 61 are conductive magnets configured to interface with a magnetic cable in the manner previously revealed and supply power to a Load 17, not shown. Conductive Magnetic Connectors 61 serve as the charging interface to charge Battery Power Pack Band 59. It is a preferred embodiment that when configured by a selection through Electronics Package 60, Conductive Magnetic Connectors 61 provide electrical charge from an outside electrical source to Battery Power Pack Band 59.
  • FIG. 18 illustrates a side view of the embodiments described in FIG. 17.
  • This present innovation facilitates the seamless "quick switch" of battery packs, providing the user an un-tethered "wireless” system to utilize during the process of powering the load, and adds no significant additional time to the work at hand.
  • conductive coatings are functionally interchangeable with conductive plating or plate
  • battery and current source are used interchangeably for clarity
  • magnets covered in a conductive material include any magnetic conductive material.

Abstract

An articulated self-aligning electrically conductive magnetic coupling system provides a mechanically moveable electrical connection for an electrical power source to include a battery or plurality of batteries comprising a battery pack and associated connectivity and controls facilitating power coupling to an appliance. In one embodiment the battery is coupled to electrically conductive magnets connected to the load such as a power tool. In another embodiment the battery is coupled to electrically conductive magnets of a an electronic/electrical controller mounted on the human body configured such as an arm wrap, the body mounted controller having the electrical output of the controller circuit being though coupled or magnetically coupled conductors to an electrical load such as a power tool. Power tools include all power working equipment for materials and electronics, and all artistic devices including such functional items as tattoo machines.

Description

WEARABLE POWER SUPPLY
FIELD OF THE INVENTION
The present invention relates to magnetic electrically conductive mechanical connectors, and in particular to the mechanical and electrical connection of a battery electrical power source to a hand held, body mounted or other mounted electrical load. The present invention embodies a self-aligning articulated conductive magnetic attaching system providing a mechanically flexible electrical connection for a battery power supply, together with a battery or plurality of batteries comprising a battery pack with associated connectivity, and controls, and further magnetically facilitated power coupling to an electrical load.
SUMMARY OF THE INVENTION The present invention reveals a battery connection method facilitating rapid battery exchange. The mechanical connection and electrical contact is provided by the attraction of magnetic conductors. The present invention further reveals the electrical attachment and mechanical support of the battery and magnetic and electrical connection to the electrical load. It further provides for geometric reversibility or other alignment of the battery connection eliminating any possibility of reversed electrical polarity during attachment. It further reveals means for the connection and alignment of conductors with the aligning forces provided by magnetic action. Further, the present invention facilitates the relief of side loading forces as the magnetic connector has limited freedom of motion without losing electrical contact or mechanical retention.
An application of the present invention is the powering of a hand held power tool such as a drill, tattoo machine or sprayer by a battery and power control system mounted on the users hand, arm or body. This removes the battery weight from the tool, reducing fatigue and facilitating a smaller and more maneuverable tool use. It further removes the need for a tool power cable connected outside the local work environment, reducing load on the tool. The cabling connected to the tool by the present invention is closely and naturally aligned with the users body proving maximum range of motion and reducing the mechanical loading of the tool or the user.
The principal components of the present invention include a Battery Pack that further includes associated control and safety electronics equipped with Battery Pack Connector Magnets providing both structural and electrical contact with a load to include an arm Band or other body mounted connector device. In a typical application of the present invention the Band will receive electrical power from the Battery Pack and distribute under controlled means to an electrical load, such as a hand tool. The Battery Pack may be exchanged by simply pulling it away from the Band and replacing it with a charged Battery Pack. It is a preferred embodiment of the present invention that this action be facilitated by a single hand without tools and that the action be smooth and magnetically assisted. It is a further preferred embodiment that the Battery Pack exchange be facilitated by a rotational twisting of the Battery Pack about the center Battery Pack Connector Magnet. Unless otherwise defined, all terms (including trade, technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and relevant art, and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. Well-known functions or
constructions may not be described in detail for brevity and/or clarity. The term Load is to be interpreted as an electrical power or current, the terms articulated and moving are used interchangeably, and the terms tattoo machine or tattoo gun refer interchangeably to any power tool. The term tool is used universally to include any powered application, regardless of the geometry or location of the electrical and mechanical connection, including the direct connection of the present invention. The term floating is herein used to describe or augment items with articulated or moving connections. The term artist is interchangeable with a worker of any definition, for example a carpenter or a factory worker. The term body is herein used to indicate the full body and any part including all extremities.
DISCUSSION OF THE PRIOR ART
The present invention provides for the rapid removal and replacement of a battery power pack by electrically conductive magnetic means minimizing the time of a break in supply of electrical power to the load. The process includes the removal of the electrically discharged battery pack followed by the insertion and retention of a charged battery pack, the retention being facilitated by magnetic means, said means further incorporating electrical conduction, and the mechanical provision of degrees of freedom of motion or the battery pack relieving mechanical connection stresses and assuring continuous and assured electrical connection during operation of an electrical load. It also provides for the retention of a control device and the connection to a load. In the case of a hand held or body mounted load such as a power tool the present invention may be mounted on a body part such as the arm, hand or leg. In this manner the battery moves with the body without undue stress on the magnetic mechanical connection maintaining uninterrupted electrical connection. U.S. Patent No. 8,187,006 issued to Rudisill et al. is directed to flexible magnetic connectors that allow for two or more modules to be electrically connected using magnetic force. The modules include complaint electrical contacts and magnetic structures that are free to rotate in one or more dimensions. It provides that when two modules are brought into proximity to one another, the N and S poles of magnets 6 of the different modules facing each other are pulled together by mutual magnetic attraction. The Rudisill Patent teaches that the electrical contact pad of one module is in in direct contact with the electrical contact pad of a second module. The present invention teaches that the electrically conductive magnets mechanically contact each other through magnetic action to create a conductive channel between electrical conductors. In addition, the present application teaches that the flexible magnetic connection may be achieved by magnetic and mechanical action.
U.S. Patent No. 8,758,025 issued to Liljegren et al. is directed to a connector and a receptacle for facilitating an electrical connection between an electronic device to a power source. The connector includes a connector body that is mechanically connected to a cable that is electrically connected to a power supply. A pair of connector magnets are spaced apart from each other by a first distance and mechanically coupled to the connector body, and a pair of connector terminals are positioned such that each pair of connector terminals is between the pair of connector magnets. The present invention provides for geometric reversibility of the connection facilitating immediate and assured electrical connection. The present invention further provides for the electrical connection and mechanical support of a battery through the electrically conductive plating on the attractive magnets and for a conductive surface between the coupling magnets insuring proper alignment and electrical conduction. Further, the present invention embodies the forming of opposing electrical polarities in the magnetic north and south magnetic fields utilizing the natural attraction of the magnetic fields to facilitate the properly oriented electrical connection. The electrical connection may be of any known type to include Direct Current, Alternating Current, and signal or combined power and signal as preferred for the application. The magnets on either side of the battery pack connection need to be of proper polarity to attract and may all be of the same polarity or be reversed or alternated in respect to each other so as to attract or repel as per the desired operation with or without the requirement for insulating material between the conductors as per the requirements of the application. Electrical polarities being so oriented and their connectivity so controlled are a preferred embodiment of the present invention.
In terms of hand held battery operated tools the present invention provides for a battery powered portable system of operating the tool where the battery and associated controls can be worn on the users body or clothing, the battery connecting via articulated conductive magnetic means that further mitigate excessive mechanical motion reducing or eliminating mechanical stress on the electrical connection. The present invention further provides for the electrical connection and mechanical support of a battery through the electrically conductive plating on the attractive magnets and by the electrical conductivity of the magnets themselves providing a captured conductive surface between the coupling magnets insuring proper alignment and electrical conduction. The present invention further provides mechanical flexibility of the magnetic electrical connectors assuring electrical contact by mitigating minor alignment and facilitating mechanical contact.
Mounting the battery on the electrical load adds weight and complexity to the load, such as a power tool. This weight must be supported and moved with the load during use. The present invention provides for the flexible magnetic connection of the battery in a multiplicity of configurations, including attachment to the arm, leg or body further facilitating electrical connection to the tool via a short electrical connector and the convenience of electrical controls being available at the battery at all times. In this manner the present invention provides for no battery weight on the load, such as an electric tool.
U.S. Patent number 9, 142,913 teaches a magnetically connected universal computer power adapter. The disclosed power adapter provides a power supply, a power cord, a cord connector, and a charging plug. The cord connector and charging plug each contain a magnet that magnetically couples the cord connector to the charging plug. The present invention teaches a battery connection method facilitating rapid battery exchange. No cabling is involved with the mechanical connection and electrical conduction is provided by the magnetic attraction and mechanical contact of conductors, including the attachment and mechanical support of the battery. It further provides for geometric reversibility of the battery connection eliminating any possibility of reversed polarity during attachment.
The present invention provides for self alignment of the magnetic conductive connectors. It incorporates the retention of the conductive magnetic connector allowing limited but sufficient movement for self alignment. Further, the present invention facilitates the relief of side loading forces as the magnetic connector has limited freedom of motion without loosing electrical contact or mechanical retention.
U.S. Patent number 9, 142,912 teaches a metal conductive housing surrounding connecting magnets providing electrically conductive connections for wires forming jumper cables. The present invention provides for the electrical connection and mechanical support of a battery through the electrically conductivity of the attractive magnets insuring proper alignment and electrical conduction. Further, the present invention embodies the forming of polarity in the north and south alternating magnetic fields facilitating the natural attraction of the magnetic fields.
U.S. Patent number 8,228,666 teaches a battery powered portable system of operating a tattoo gun where the battery can be worn on the user's arm or clipped to the user's belt. The system directly connects to conventional tattoo guns, and offers the options of utilizing a fingertip control of the machine's speed and ON/OFF functions or the conventional control module and foot pedal controls. In terms of a tattoo machine or any hand held battery operated tool the present invention provides for a battery powered portable system of operating the tool where the battery and associated controls can be worn on the user's wrist or any part of the users body or clothing, the battery connecting via conductive magnetic means that further facilitate mechanical motion reducing or eliminating mechanical stress on the electrical connection. The present invention further provides for the electrical connection and mechanical support of a battery through the electrically conductive plating on the attractive magnets providing a captured conductive surface between the coupling magnets insuring proper alignment and electrical conduction. The present invention further reveals the connection of a battery to another battery or batteries forming a power source magnetically connected and supported via mechanical means simultaneously providing electrical conduction and polarity control. Further, the present invention embodies the forming of polarity in the north and south alternating magnetic fields facilitating the natural attraction of the magnetic fields. The magnets on either side of the battery connection need to be of proper polarity to attract and may all be of the same polarity or be reversed or alternated in respect to each other so as to attract or repel as per the desired operation with or without the requirement for insulating material between the conductors. Further the present invention provides conductive surfaces on the magnets assuring mechanical and electrical contact. The present invention further provides mechanical flexibility of the magnetic electrical connectors assuring electrical contact by mitigating minor alignment or mechanical contact issues.
U.S. Patent number 7,897,277 teaches a reversible battery cartridge. It fails to teach a magnetically coupled cartridge where the connection may move mechanically but be physically restrained providing assured electrical connectivity. It also fails to teach allowed motion or articulation of the battery pack, or magnetic retention of the battery pack. The present invention reveals a method and means of mechanically securing a battery or battery pack further providing a means of transferring electrical charge comprising the attachment of a magnetic electrically conductive connector directly to a contact of a source, the magnetic connector being
mechanically retained by magnetic means with an allowed motion attaching a second magnetic connector directly to a second contact of an electrical source or sink.
The following disclosure relates to an electrically conductive magnetic connector and controller for a battery and pertains to magnetic coupling systems providing both fixed and flexible mechanical connection and electrical conduction for a battery and battery arrays and the electrical and mechanical connection means thereof, and for the magnetic conductor electrical connector to an electrical load such as a power tool.
These and other aspects, features and embodiments of the present invention are more fully described in the detailed description and illustrated in the figures. BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be described with reference to the accompanying drawings in which:
FIG. 1 illustrates the principal components of the present invention.
FIG 2 illustrates the principal components of the present invention mounted on an arm.
FIG. 3 is an electrical schematic of the present invention.
FIG. 4 illustrates the principal components of the present invention mounted on a body part such as an arm.
FIG. 5 depicts the cable connector and associated controls.
FIG. 6 illustrates the principal components of the present invention in an alternative form mounted on an arm.
FIG. 7 illustrates a wrapped battery arrangement.
FIG. 8 details present invention with a wrapped battery arrangement.
FIG. 9 details the conductive magnetic connector.
FIG. 10 details the conductive magnetic connector in a typical battery connector configuration. FIG. 11 depicts disconnect action of the conductive magnetic connector in a typical battery connector configuration.
FIG. 12 details the conductive magnetic connector in an alternative connector configuration. FIG. 13 depicts the battery attached with the present invention in various applications.
FIG. 14 illustrates the mounting by the flexibility of the present invention directly to an electrical load such as a power tool.
FIG. 15 illustrates the mounting of the present invention directly to an electrical load such as a power tool.
FIG. 16 illustrates the mounting of the present invention directly to an electrical load such as a power tool after being slid into place, the magnetic conductors retaining it in position.
FIG. 17 illustrates the present invention as mounted on a wrist or arm, with the control and power output in an integrated controller, all configured as a wrist band. Power output and charging are both accomplished through the three Band Magnetic Connectors.
FIG. 18 illustrates the side view of the present invention as mounted on a wrist or arm, with the control and power output in an integrated controller, all configured as a wrist band. Power output and charging are both accomplished through the three Band Magnetic Connectors. DETAILED DESCRIPTION OF THE INVENTION
Illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation- specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
The present invention relates to the mechanical connection of electrical power and a load through conductive elements by action of integrated magnetic elements and associated controls. In particular to the conduction of electrical current via conductors brought into mechanical contact by integrated magnetic elements to power a load.
FIG. 1 illustrates the principal components of the present invention and their respective physical relationships. It is comprised of the individual components including a Battery Pack 1, Battery Pack Connector Magnets 2, Band 3, Control Knob 14 and Display 15 (hereinafter shown interchangeably as Integrated Controller 4), Power Output Connectors 5, Cable Connectors 6, Band Magnetic Connectors 7, and Cables 8. The Battery Pack 1 is comprised of batteries, not shown, with integrated electronics, controls, condition indicators and power regulation. The Battery Pack 1 is shown with three Battery Pack Connector Magnets 2, Power Indicator 9, Low Voltage Indicator 10, and Battery On/Off Switch 11. The Battery Pack 1 is shown housed in a non-conductive enclosure. This enclosure may be a shaped enclosure such as a box or may be a conformal coating of sufficient strength to maintain Battery Pack 1 as a unit and protect the contained battery and electronic elements from damage. The conformal coating is preferred to be durable and surfaced (such as rubberized) to accommodate handling and wearability. The Battery Pack Connector Magnets 2 are preferred to be coated or housed in a conductive cladding material that is preferred to be mechanically sound and electrically conductive.
Preferred materials comprising conductive cladding material include all conductors without restriction such as gold, silver, copper, nickel, aluminum and any conductive metal. Carbon, conductive plastics and compositions containing conductive materials are also preferred.
Conductive rubberized and elastomeric materials and composition materials providing a conductive path are also preferred as an improvement in the mechanical durability of the conductive cladding material.
The Power Indicator 9 is preferred as an audio, vibratory or light-emitting indicator. It activates when the Battery Pack Connector Magnets 2 are energized by Battery On/Off Switch 11.
Optionally, in the case where Battery On/Off Switch 11 is not integrated, the Power Indicator 9 is either not integrated or is configured to activate when current is conducted through Battery Pack Connector Magnets 2. When the Power Indicator 9 is configured as an optical indicator, the Power Indicator 9 is preferred to be a Light Emitting Diode, hereinafter referred to as an LED, as these devices are robust, water tolerant, low cost and in wide use. When the Power Indicator 9 is configured as an audio indicator technologies such as piezoelectric audio emitters are a preferred embodiment. Any optical, vibratory or audio indication or indicator is a preferred embodiment of Power Indicator 9, the prevailing selection factor being the particular use of the present invention.
Low Voltage Indicator 10 is preferred as an audio, vibratory or light-emitting indicator. It signals when the Battery Pack 1 voltage approaches or reaches a pre determined low voltage level. Low Voltage Indicator 10 may be digitally activated to an electrically on state at a determined voltage level or may function in an analog manner signaling with a small signal at first then stronger as the pre determined voltage level is reached. When the Low Voltage Indicator 10 is configured as an optical indicator, the Low Voltage Indicator 10 is preferred to be an LED. When the Low Voltage Indicator 10 is configured as an audio indicator technologies such as piezoelectric audio emitters are a preferred embodiment. Any optical, vibratory or audio indication or indicator is a preferred embodiment, the prevailing selection factor being the particular use of the present invention. The Battery Pack 1 supplies electrical power through Battery Pack Connector Magnets 2 to Band Magnetic Connectors 7. The electrical power supplied is AC or DC at a voltage and a current as required, and in the case of AC at a frequency as controlled by the Battery Pack 1 integrated electronics and power regulation.
Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are electrically conductive magnets. They are arranged in a line and their electrical and magnetic polarities are selected to provide a correct electrical connection even if the mechanical connections are reversed. This means that the Battery Pack 1 may be removed, turned one hundred and eighty degrees around (reversed) and reconnected without changing the electrical connection. It is a preferred embodiment of the present invention that the outermost magnets, located at the first and third position of the line of magnets, be of the same magnetic polarity on their exposed side away from the Battery Pack 1, and that the center magnet have an opposite magnetic polarity on the exposed side away from the Battery Pack 1. It is a preferred embodiment that the magnets of the Battery Pack 1 are arranged to be of the opposing magnetic polarity to facilitate the magnetic connector to Band Magnetic Connectors 7.
In this manner the electrical polarities will always orient properly regardless if the Battery Pack 1 is attached in either direction. The present invention integrates magnetic and conductive functions that are further integrated with the battery pack and its various connections in the desired application forming a single unit providing a connectable battery function mechanically supported by the magnetic action of the electrically connecting element. It is a preferred embodiment of the present invention that a conduction function such as a ferromagnetic material be substituted for an opposing conductive magnet reducing the required number of magnets by as much as half. In this manner the assemblies will connect in any direction and can be aligned such that only one, two or all three magnetic actions of each assembly contact the magnetic actions of the other assembly. This may or may not be desirable depending on the application. Many other combinations and connection orientations are possible and are included as preferred
embodiments of the present invention. Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are preferred to be configurable in many geometries. For example, they could be configured as a donut shape with a central conductor represented as Conductive Cladding Materials 47 as in FIG. 12. This geometry allows the Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 to be attached at any relative angle to each other.
The Band 3 facilitates the wearing of the present invention on an object such as an arm or leg, and houses Integrated Controller 4 while providing for the electrical output Power Output Connectors 5, along with the magnetic mechanical and electrical connection of Battery Pack 1 by Band Magnetic Connectors 7.
The Band 3 is preferred to be comprised of a flexible material suitable to be worn on the arm or leg, both preferred embodiments. Flexible materials suitable for the present application are wide ranging. Examples of synthetic fabrics include such items as polyester, neoprene including foamed material, acrylic, nylon, rayon, PVC, polypropylene, acetate, spandex, orlon (an Acrylic fiber) and Kevlar (an Aramid fiber), and many others. Examples of natural fibers include all plant and animal fibers used to produce a yarn or cloth. In this manner it can be attached with a Strap 18. These and other similar materials are preferred if the Band 3 is sewn into or otherwise attached to clothing. Harder or stiffer materials are a preferred embodiment for mounting on a surface or containment as is suitable to the situation.
Band 3 is preferred to be configured for attachment to an arm or leg or other body part as desired, or to objects such as a hat, helmet, tool or vehicle as required for the particular use or application. It is a preferred embodiment that Band 3 provides a contained space for electronics. Band 3 is retained by Strap 18.
The Integrated Controller 4 provides both user interface and electronic power control. Integrated Controller 4 is preferred to be configured as a touch screen integrated with or attached to Band 3. Band 3 further contains associated electronics as accommodate the desired configuration and function of Integrated Controller 4. Integrated Controller 4 provides the user interface to control the electrical potential, current regulation and frequency of the electrical output presented at Power Output Connectors 5. Integrated Controller 4 is preferred to contain all the required electronics interfacing with Battery Pack 1 and Power Output Connectors 5. Integrated Controller 4 may also be configured as a display and manual control, such as a knob or knobs controlling electronic devices such as a potentiometer contained within Integrated Controller 4 or within Band 3. Integrated Controller 4 receives electrical power from Battery Pack 1, converts and controls that power for use in terms of voltage, current and frequency as configured, and provides that power to Power Output Connectors 5.
Power Output Connectors 5 are preferred to be comprised of three conductive magnets arranged in a side-by-side order such that the outermost magnets are presenting the same magnetic and electrical polarity that is the opposite magnetic and electrical polarity of the middle magnet. It provides the power output as controlled by the Integrated Controller 4 from electrical power provided by the Battery Pack 1. The polarities are chosen to facilitate magnetic and electrical contact with Cable Connector 6. One or more Power Output Connectors 5 provided on Band 3 is a preferred embodiment.
The electrical power supplied by Battery Pack 1 through Battery Pack Connector Magnets 2 through Band Magnetic Connectors 7 and controlled by Integrated Controller 4, is output to Cable Connector 6 through Power Output Connectors 5. In this manner the controlled power is furnished through Cable 8 to the electrical Load 17 not shown.
The Cable Connector 6 is preferred to be comprised of three conductive magnets arranged in a complementary order both magnetically and electrically to facilitate mechanical connection with Power Output Connectors 5 and provides the desired conduction of electricity through Cable 8 to the electrical Load 17 not shown.
FIG. 2 illustrates a Battery Pack 1, Band 3, Integrated Controller 4, Cable Connectors 6, Body Part 19 in this case a wrist with a hand in a glove, and a Load 17, in this case a tattoo machine, soldering machine, hand drill or other electrically powered device. This configuration is typical for use of the present invention to power a hand held Load 17. Foot Switch 51 turns power on and off to Load 17. The Integrated Controller 4 is further preferred to embody run time meters and electronic recording to include session and total run time, and means to select and set a predetermined run time with an end of time indication including shutting off the power to Load 17. The Foot Switch 51 is preferred to be electrically connected to Integrated Controller 4 by electrical cable or wireless Radio Frequency communication, either mono or duplex operation, and is preferred to select the operation of the Load 17 be maintained or momentary as controlled by the Foot Switch 51. In momentary mode the Load 17 is powered when the Foot Switch 51 is pressed and not powered when the Foot Switch 51 is released. Pressing of the Foot Switch 51 embodies pressure applied such as by a foot or other body part, or other mechanical means as desired. In maintained mode the Load 17 is powered when the Foot Switch 51 is pressed and remains powered until the Foot Switch 51 is pressed again.
In the case of a tattoo machine the process involved in utilizing the present invention is procedurally as follows. The tattoo area is prepped normally, a charged Battery Pack 1 is removed from charging and inserted into Band Magnetic Connectors 7 and Integrated Controller 4 connected to the power supply connector of the tattoo machine via Cable Connectors 6 where it is electrically connected. Magnetic polarities are provided to prevent the possibility of reversing the electrical connection of the battery. This step seamlessly integrates into all set up steps with no additional work or delay by the Artist. Barrier film is then placed over the system comprised of a wrist mounted tool power controller and monitor with inserted Battery Pack 1 in order to protect it from cross contamination. The tattoo is then started at the artist's leisure.
A voltage control system allows the battery pack to deliver a constant voltage as set by and adjusted by the artist via wrist mounted Integrated Controller 4. The artist will take breaks from time to time as needed in order to restock supplies or allow the client to relax. The artist can switch the Battery Pack 1 by twisting as per FIG: 11, and removing the spent Battery Pack 1, immediately replacing it with a charged Battery Pack 1. This action is facilitated by a one-hand twisting operation so as not to disrupt the normal order of activities during the tattoo session. As compared to using conventional equipment the process of switching from an old battery to a fresh one with the present invention is very fast. This method of exchanging batteries provides for near seamless operation of the artists machine and avoids extended breaks in tattooing that would otherwise be required. An LED indicator tells the artist that the battery is connected.
The artist will have a general sense of the Battery Pack 1 remaining energy content by visual monitoring of a voltage display in Integrated Controller 4 displaying both the voltage level of the battery and the voltage level set to supply the tattoo machine. In this manner the artist can judge the approximate battery life remaining in the battery pack. It is a preferred embodiment of the present invention that the display be selectable to automatically switch between the voltage level of the battery and the voltage level set to supply the tattoo machine, or be selectable to simultaneously display both the voltage level of the battery and the voltage level set to supply the tattoo machine.
An LED indicator light or an audio alarm or an integrated vibration or any combination as selected and integrated into wrist mounted tool power controller and Integrated Controller 4 alerts the artist of a need to "quick switch" the Battery Pack 1 when a pre-set voltage level is reached by the Battery Pack 1. This assurers the voltage fed to the tattoo machine is constant and will not be interrupted by an overly drained Battery Pack 1. Once the indicator is noted, the artist will remove the drained Battery Pack 1 from the wrist mounted Band 3 and switch it with a charged Battery Pack 1 from the charging system. The barrier film is easily removed and applied during this time in order to keep all equipment sanitary.
All magnets and magnetic devices and implements in this disclosure include compositions of all know magnetic materials, and preferably includes materials containing an alloy of neodymium, iron and boron to form the Nd2Fel4B tetragonal crystalline structure commonly referred to as neodymium. It is a preferred embodiment that the electrically conductive properties of neodymium provide significant electrical conductivity and facilitate miniaturization of the device. All magnets are preferred to be covered in a conductive and mechanically sound overcoat. This present innovation facilitates the seamless "quick switch" of battery packs, providing the user an un-tethered "wireless" system to utilize during the process of powering the load, and adds no significant additional time to the work at hand.
FIG. 3 is an electrical schematic of Battery Pack 1. Battery 12 is connected to Battery Pack Connector Magnets 2, shown directly connected to the negative pole of Battery 12. Positive pole of Battery 12 is, on the positive side, shown connected to Fuse 13. Fuse 13 is connected through Battery On/Off Switch 11 to Battery Pack Connector Magnets 2, shown as the positive pole, and isolating/connecting Power Indicator 9 and Low Voltage Indicator 10, connected through to the negative pole of Battery 12.
Battery 12 may be of any type rechargeable battery or cell. Preferred types include Lithium-ion batteries of all types such as the Lithium ion lithium cobalt oxide battery (ICR), Lithium ion manganese oxide battery (IMR), Lithium ion polymer battery, Lithium iron phosphate battery, and Lithium-titanate battery as examples. Such batteries as the Magnesium-ion battery, Nickel- cadmium battery, Nickel-cadmium battery vented cell type, Nickel hydrogen battery, Nickel- iron battery, Nickel metal hydride battery, NiMH battery, Nickel-zinc battery, Organic radical battery, Polymer-based battery, Polysulfide bromide battery, Potassium-ion battery,
Rechargeable alkaline battery, Rechargeable fuel battery, Silicon air battery, Silver-zinc battery, Silver calcium battery, Sodium-ion battery, Sodium-sulfur battery, Sugar battery, Super iron battery, Deep cycle battery, VRLA battery, AGM battery, GEL battery, Lithium Air battery, and the so-called UltraBattery are also preferred.
Associated circuitry commonly required for the various battery types is not shown but is embodied by association. Battery manufacturers commonly supply and internally equip batteries with the safety and control electronics required for the desired operation and operational safety within the cell or battery pack.
Fuse 13 is a safety device that limits the current from Battery 12 in the event a predetermined current threshold is exceeded. Fuse 13 may be selected to be a single use fuse element such as a glass fuse, a mechanical circuit breaker, or an electronic circuit to limit the current either on a short, long term or resettable basis. A polymeric positive coefficient temperature device, a PPTC, commonly known as a resettable fuse, is a preferred embodiment for this function. A PTC thermistor is also a preferred embodiment for this functional component.
The Battery On/Off Switch 11 is configured as a Double Pole Single Throw (DPST) switch to disconnect the Battery 12 from all loads. Other switching arrangements are well known in the art and are not shown but included by reference.
Power Indicator 9 is a power indicator and is preferred as an LED or other low current optical indicator with associated circuitry such as a resistor or transistor as required. An audio, vibrating or other indicator is a preferred embodiment as best fits the intended environment and application of the invention. A blinking or cyclic optical indicator such as an LED or lamp of any color as suited to the operating environment is a preferred embodiment.
Low Voltage Indicator 10 is a low voltage indicator to signal that the Battery Pack 1 will need to be changed. This indicator is preferred as an LED that increases in brightness as the battery voltage approaches the desired minimum voltage level, at which point the LED is at its maximum brightness.
The LED may be a steady on or blinking light as desired, and it is a preferred embodiment that the user can select this feature. Alternately the LED may come to full brightness once a minimum determined voltage level is reached. Ramping or blinking brightness levels as a signal of Battery Pack 1 exchange being required is a preferred embodiment.
An audio or vibratory signal indicating Battery Pack 1 exchange being required is a preferred embodiment, both as an increasing or decreasing or alternating signal indicative of an attained or approach to a set minimum voltage level. A vibrating signal indicating Battery Pack 1 exchange being required being detectable by the body part the Band 3 is attached to is a preferred embodiment. The Battery Pack Connector Magnets 2 both mechanically and electrically attach Battery Pack 1 to Band 3 through Band Magnetic Connectors 7 and transfer electrical power through Band Magnetic Connectors 7 to the Integrated Controller 4 or other electronics as configured.
FIG. 4 illustrates a cross section of a Battery Pack 1, Band 3, Strap 18, Integrated Controller 4, Battery Pack Connector Magnets 2, Band Magnetic Connectors 7, and Power Output Connectors 5. This is a typical configuration if mounted on a Body Part 19 such as an arm or leg and illustrates the relative mechanical configuration and location of components. The figure illustrates the Strap 18 attached to the Band 3 with extensions to facilitate wrapping around the retaining structure, such as an arm or leg, that retain the Band 3, the Band 3 then conforming to the retaining structure by being flexible. The Band 3 contains all the electronics and associated cabling, wiring and interconnects as necessary to facilitate all electrical and electronic operations. The Band 3 contains all associated electronics and wiring as required, and has a surface away from the retaining structure that is selected to be durable and a surface in contact with the retaining structure selected to accommodate the desired use. For example, if the retaining structure is a bare arm, the Band 3 surface in contact with the arm is preferred to be comfortable and durable. The Band 3 may also be integrated into a clothing item such as a shirt, pants or vest, or attached with Velcro or other similar means such as snaps or buttons, negating the need for the Strap 18. The Band 3 may be suspended from the neck or shoulder by a band or lanyard as desired. The Band 3 is preferred to be flexible enough to conform the body part such as a leg or arm, but stiff enough to maintain the required alignment and separation of Band Magnetic Connectors 7 and Power Output Connectors 5.
The components Band Magnetic Connectors 7, Power Output Connectors 5, Power Level Control Knob 14, Display 15, Integrated Controller 4 (shown interchangeable with manual controls Control Knob 14 and Display 15), Strap 18 are all attached and mechanically interconnected through the Band 3. The Band Magnetic Connectors 7 are mounted to the flexible Band 3 so they may move and accommodate any mismatch when Battery Pack 1 is attached. Mechanical flexibility is provided by Band 3 relieving stress on the Battery Pack Connector Magnets 2 facilitating incidental motion of the Battery Pack 1 relative to the Band 3. This alignment flexibility provided by Band 3 assures mechanical alignment is correct, and that assures a proper electrical connection.
The Power Output Connectors 5 are magnetic conductors similar to Band Magnetic Connectors 7 in that they are conductive and magnetic. The Power Output Connectors 5 are electrically conductive magnets coated with an electrically conductive material that is resistant to corrosion, scratching and chipping. Preferred electrically conductive coatings include such materials as nickel, copper, gold, zinc, silver, chrome, metals, any metallic conductor, conductive plastics, conductive rubbers, and conductive resins and epoxies singly or in any combination. The Power Output Connectors 5 have a minimum of two magnetic conductors, with three magnetic conductors a preferred configuration providing for mechanical reversibility while maintaining proper electrical polarities for power transfer. The magnetic and electrical polarities are chosen to accommodate mechanical connection and power transfer to Cable Connector 6.
The Power Output Connectors 5 are electrically connected by the conductors contained with Band 3. The Power Output Connectors 5 must be flexible mounted so they may move and accommodate any mismatch when Cable Connector 6 (not shown) is attached. Mechanical flexibility is provided by Band 3 relieving stress on the Power Output Connectors 5 facilitating incidental motion of the Cable Connector 6 relative to the Band 3. This alignment flexibility provided by Band 3 assures mechanical alignment is correct, and that assurers a proper electrical connection. The Power Output Connectors 5 are preferred to be provided on the Band 3 in any quantity or location as required.
An integrated foot switch (not shown) is a preferred embodiment of the present invention and its receiver function is integrated into the Band 3 to start and stop electrical power to the load via wireless control as required for the desired application.
FIG. 5 illustrates the Power Output Connectors 5 mounted on the Band 3 just prior to contact with Cable Connector 6, here shown as further comprised of Cable Connector Magnets 16, Power Switch 20 and Power On/Off Indicator 21. Band Magnetic Connectors 7 is shown connected to Band 3. Cable Connector Magnets 16 are electrically conductive magnets coated with an electrically conductive material that is resistive to corrosion, scratching and chipping. Preferred electrically conductive coatings include such materials as nickel, copper, gold, zinc, silver, chrome, metals, any metallic conductor, conductive plastics, conductive rubbers, and conductive resins and epoxies singly or in any combination. The Cable Connector Magnets 16 have a minimum of two magnetic conductors, with three magnetic conductors a preferred configuration providing for mechanical reversibility of the assembly while maintaining proper magnetic polarities for mechanical connection and proper electrical polarities for power transfer. The magnetic and electrical polarities are chosen to accommodate mechanical connection and power transfer to Cable Connector 6. Cable Connector 6 is optionally further equipped with Power Switch 20 to turn on or turn off power transfer from Cable Connector Magnets 16 to Cable 8. In this manner the operation of the Load 17 (not shown) can be readily stopped or started to facilitate the desired operation. The Power Switch 20 is preferred as a switch of any type that can close or open an electrical circuit. Preferred switch types include but are not limited to circuit breaker, mercury switch, wafer switch, DIP switch, surface mount switch, reed switch, wall switch, toggle switch, in-line switch, push-button switch, rocker switch, micro switch, magnetic switch, electronic switch, optical switch, touch switch, relay switch, knife switch, transfer switch, multiway switch and any switching type or technology that can close or open a circuit in any degree and in any manner. It is a preferred embodiment that the Power Switch 20 be waterproof or completely immerseable for operation and cleaning. The switch is preferred in any configuration to include but not limited to SPST, SPDT, SPCO, DPST, DPDT, DPCO and any and all other configurations and orientations as required. The Power On/Off Indicator 21 indicates the power condition of the Cable Connector 6, and, in turn, the on or off powered condition of the Load 17. The Power On/Off Indicator 21 is preferred to be an optical indicator such as an LED. The Power On/Off Indicator 21 is also preferred to be an optical, vibratory or audio indicator of any type or combination, including concurrent audio, vibratory and optical. It is a preferred embodiment that the Power Switch 20 is optionally controlled by a wired or wireless foot switch not shown.
Many configurations may be accommodated by the present invention. For example FIG. 6 illustrates the Floating Power Pack 22 integrated into a wrist Mounted Tool Power Controller And Monitor 24 incorporating Battery Power Pack Receiver 45 (see FIG. 11). The motion facilitated by moveable conductive Magnets 37 (FIG. 9) is shown by Motion 23.
This represents a mechanical rearrangement of Battery Pack 1 here represented as Floating Power Pack 22 and Band 3 here functionally represented as Mounted Tool Power Controller And Monitor 24. The Battery Power Pack Magnets 2 and Band Magnetic Connectors 7 are functionally represented in this alternative geometry by Battery Power Pack Receiver 45 shown in FIG. 9.
Wrist Mounted Tool Power Controller And Monitor 24 incorporates a control panel comprising voltage monitoring, low voltage alert, power control and electrical safeties and connections as appropriate to the application. Wrist Mounted Tool Power Controller And Monitor 24 is preferred constructed of clear, colored or transparent plastic, and other structural materials as appropriate to the application. Moveable conductive Magnets 37 and the magnets on a wrist Mounted Tool Power Controller And Monitor 24 supply magnetic energy to the wrist providing magnetic therapy potentially relieving wrist fatigue. The wrist Mounted Tool Power Controller And Mounted Tool Power Controller And Monitor 24 is preferred to regulate voltage and current. Battery Power Pack Receiver 45 (FIG. 11) is incorporated in Mounted Tool Power Controller And Monitor 24 and is held on the body, as shown here on the wrist, by Strap 25. Power is shown supplied to Load 17. All mechanical, electrical and magnetic functions are presented in this configuration of the present invention.
FIG. 7 illustrates another alternative connectivity and arrangement of the present invention through the electrical configuration of a Battery Power Pack 26 with fixed or floating or moveable conductive Magnets 36 or 37 (not show, as per FIG. 9) on each side, both two and three element fixed or floating or moveable conductive Magnets 36 or 37 are noted, though in a typical and preferred application the fixed or floating conductive Magnets 36 or 37 are the same numeric count on each end of the Battery Power Pack 26. A number of Current Sources 52 such as batteries are shown; in this case ten are shown for illustration only with any desired number possible from a count of one and up. Battery Element Connectors 27 are shown connecting the Current Sources 52 forming the electrical connectivity for Battery Power Pack 26. The Current Sources 52 are linked as a serial voltage source by bonds Battery Element Connectors 27 and retained by Strap 28.
FIG. 8 illustrates a Battery Power Pack 26 configured to fit around a human Body Part 19 wrist bound by Strap 28 and interfaced with a wrist Mounted Tool Power Controller And Monitor 24. Battery Power Pack Receiver 45 (FIG. 11) is held on the body, as shown here on the wrist, by Strap 25. Mounted Tool Power Controller And Monitor 24 converts and controls electrical power supplied by Battery Power Pack 26 into direct or alternating electrical voltage and current as required by the powered load.
FIG. 9 illustrates a Battery Pack Connector Magnets 2 shown firmly connected by Fastener 34 to a structural Substrate 33. Structural Substrate 33 may be selected as electrically conductive, insulated, or facilitating electrically conductive means. The Battery Pack Connector Magnets 2 is shown formed with a Cavity 29 so as to accommodate Fastener 34 attaching Battery Pack Connector Magnets 2 to Substrate 33 without interfering with the mechanical and electrical contact of Battery Pack Connector Magnets 2 to floating conductive magnet Band Magnetic Connectors 7 by magnetic means. Fastener 34 is structural and may also be electrically conductive further facilitating the transfer of electrical energy.
Floating conductive Band Magnetic Connector 7 is shown being electrically connected via flexible electrical Conductor 38 to an electrically conductive and mechanically connective structural Substrate 32. The motion of Band Magnetic Connectors 7 is retained and constrained by Fastener 31 and the mechanical interaction of Fastener 31 and Formed Cavity 30. Fastener 31 allows the mechanical motion of Band Magnetic Connectors 7 as defined by the length and shape of Fastener 31 in relation to the Formed Cavity 30 in Band Magnetic Connectors 7.
Formed Cavity 30 simultaneously facilitates and limits the aforesaid mechanical motion and provides for the mechanical retention of Band Magnetic Connectors 7. Fastener 31 is structural and may also be electrically conductive further facilitating the transfer of electrical energy.
Structural Substrate 32 may be selected as electrically conductive, non-conductive or facilitating electrically conductive means. The floating conductive Band Magnetic Connectors 7 is allowed to move along and be retained by Fastener 31. Formed Cavity 30 in magnet Band Magnetic Connectors 7 simultaneously defines the limits of motion of magnet Band Magnetic Connectors 7 in both the lateral, as in back and forth, and angular, as in other than parallel to structural Substrate 32. Floating conductive magnet Band Magnetic Connectors 7 facilitates motion and angular contact in reference to Battery Pack Connector Magnets 2, facilitating the making and maintaining of both mechanical and electrical contact when structural Substrates 33 and 32 are parallel or at a relative angle to each other.
When Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are allowed to mechanically contact each other through magnetic action a conductive channel is formed through Fastener 34, Battery Pack Connector Magnets 2, floating conductive magnet Band Magnetic Connectors 7, mechanically flexible electrical Conductor 38, electrically conductive Fastener 31, and conductive structural Substrate 32. Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are arranged so as to magnetically attract each other to connect the positive to the negative electrical poles of the battery, and repel each other when like electrical poles are brought near each other assuring an electrically correct battery orientation for typical battery operation. Structural Substrates 32 and 33 may be selected to be structural only or both conductive and structural.
Hereinafter, the fixed conductive Magnets 36 are comprised of the selective grouping of subcomponents Battery Pack Connector Magnets 2, Conductive Fastener 34, Structural Substrate 33 and Cavity 29. The movable conductive Magnets 37 are comprised of the selective grouping of subcomponents Band Magnetic Connectors 7, Fastener 31, Formed Cavity 30 and Structural Substrate 32. Spring 49 optionally acts to tension the mechanical connection and may be selected to be conductive to aid electrical power transfer. Spring 49 may be metal or a plastic such as a neoprene or nylon.
In all further embodiments herein disclosed, the use of fixed conductive magnets such as Magnets 36 and/or movable conductive Magnet 37 are interchangeable and mutually
substitutable to address the preferred configuration and application. FIG. 10 illustrates three fixed Battery Pack Connector Magnets 2 aligned to intersect with conductive magnets of Band Magnetic Connectors 7. Battery Pack Connector Magnets 2 are chosen with a magnetic orientation to facilitate the desired mechanical connection with conductive magnets of Band Magnetic Connectors 7. For example, Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 may be oriented such that all Battery Pack
Connector Magnets 2 present the north magnetic pole with respect to floating conductive magnet Band Magnetic Connectors 7. Conductive magnets Band Magnetic Connectors 7 are oriented to present the south magnetic pole with respect to Battery Pack Connector Magnets 2. When Battery Pack Connector Magnets 2 and Band Magnetic Connectors 7 are brought together they attract each other and contact forming an electrically conductive connection. In this manner the assemblies will connect in any direction and can be aligned such that only one, two or all three magnetic actions of each assembly contact the magnetic actions of the other assembly. This may or may not be desirable depending on the application. Many other combinations and connection orientations are possible and are included as preferred embodiments of the present invention.
Conductive Magnet Assemblies 53, 54 and 55 are comprised of the fixed conductive magnet used in Battery Pack Connector Magnets 2 and conductive Fastener 34. Conductive Magnet Assemblies noted as 56, 57 and 58 are comprised of floating conductive magnet assemblies as herein described in their various forms. The magnetic and electrical properties of each of the conductive magnet assemblies are selectable in any of the various possible combinations. For example, Conductive Magnet Assemblies 53, 55 and 57 are selected to present the magnetic north pole. Conductive Magnet Assemblies 54, 56 and 58 are selected to present the magnetic south pole. In this manner the overall assemblies are mechanically reversible facilitating magnetic and electrical connection in a reversible orientation and preventing connection in anything other than a desirable magnetic and electrical orientation due to magnetic repulsion. For another example, Conductive Magnet Assemblies 53, 54 and 58 are selected to present the magnetic north pole. Conductive Magnet Assemblies 56, 57, and 55 are selected to present the magnetic south pole. In this manner the electrical connection is only allowed in the magnetically prescribed manner. The end magnetic action may connect in a useless manner, not connecting any of the other contacts, a one to one connection without mechanical guidance as herein provided.
The three Battery Pack Connector Magnets 2 firmly connected by conductive Fasteners 34 to a non-conductive structural Substrate 33. The Battery Pack Connector Magnets 2 are shown formed with a Cavity 29 so as to accommodate Fastener 34 attaching Battery Pack Connector Magnets 2 to Substrate 33 without interfering with the mechanical and electrical contact of Battery Pack Connector Magnets 2 to conductive magnets Band Magnetic Connectors 7 by magnetic means. Fasteners 34 are structural and are in this case electrically conductive facilitating the transfer of electrical energy.
Band Magnetic Connectors 7 are shown being electrically connected via flexible electrical Conductors 38 to a mechanically connective structural Substrate 32 or an outside conductor as desired. The motion of Band Magnetic Connectors 7 are retained and constrained by Fasteners 31 and the mechanical interaction of Fasteners 31 and Formed Cavities 30. Fasteners 31 allows the mechanical motion of magnets Band Magnetic Connectors 7 as defined by the length and shape of Fasteners 31 in relation to the Formed Cavities 30 in magnets Band Magnetic
Connectors 7. Formed Cavities 30 simultaneously facilitate and limit the aforesaid mechanical motion and provides for the mechanical retention of magnets Band Magnetic Connectors 7. Fasteners 31 are structural and may also be electrically conductive further facilitating the transfer of electrical energy.
The floating conductive magnet Band Magnetic Connectors 7 is allowed to move along and be retained by Fastener 31. Formed Cavity 30 in magnet Band Magnetic Connectors 7
simultaneously defines the limits of motion of magnet Band Magnetic Connectors 7 in both the lateral, as in back and forth, and angular, as in other than parallel to structural Substrate 32. Floating conductive magnet Band Magnetic Connectors 7 facilitates motion and angular contact in reference to fixed Battery Pack Connector Magnets 2, facilitating the making and maintaining of both mechanical and electrical contact when Substrates 33 and 32 are parallel or at a relative angle to each other. Substrates 33 and 32 are selected to be conductive or non-conductive either uniformly or in selected areas only. Facilitating constrained movement of the electrical and mechanical connection provides mechanical stress relief on the overall connection.
FIG. 11 illustrates a method of battery power pack removal by turning the Battery Power Pack 44 in relation to the Battery Power Pack Receiver 45 causing the fixed and moveable conductive Magnets 42 and 43 to slide apart at the outer ends of the Battery Power Pack 44 and the Battery Power Pack Receiver 45 decreasing the strength of the magnetic attraction by two thirds in this case facilitating removal of Battery Power Pack 44 by physically pulling away from the Battery Power Pack Receiver 45. The force of removal is assisted by the action of conductive Magnet 43 passing over optional repelling removal magnets (not shown), four each to facilitate separation of the shown assemblies in any twisting direction, applying the repulsive magnetic force of conductive Magnets 43 as they pass over removal magnets overcoming the attractive force of the center conductive Magnets 43 and 42 pushing the assemblies apart facilitating ease of separation. This twist-to-release method provides for enhanced ease of removal even when vary powerful magnets are utilized and is a preferred embodiment of the present invention. Battery Power Pack 44 is illustrated as a transparent backplane or structural substrate to more clearly exhibit the relative orientation.
FIG. 12 illustrates floating conductive magnet Band Magnetic Connectors 7 shown being comprised of a magnetic core being covered by an electrically Conductive Cladding Materials 46 and 47. Electrically Conductive Cladding Materials 46 and 47 are intended to be connected to electrically different poles of the battery or device being powered. For example, the electrically Conductive Cladding Materials 46 is connected to the positive voltage polarity and electrically Conductive Cladding Material 47 is connected to the negative voltage polarity. These may be reversed as per the application. In the case of an alternating current connection the connections are made in reference to safety and electrical ground considerations. In this manner the magnetic action of the magnetic material contained in floating conductive magnet Band Magnetic
Connectors 7 facilitates the bringing of electrically Conductive Cladding Materials 46 and 47 into desired electrical contact through magnetic mechanical means. Flexible Substrate 48 is selected to facilitate the minor motions of Conductive Cladding Materials 46 and 47 when connected to a source or sink. The Conductive Cladding Materials 46 and 47 are preferred to be mechanically sound and highly electrically conductive. Preferred materials comprising Conductive Cladding Materials 46 and 47 include all conductors without restriction such as gold, silver, copper, nickel, aluminum and any conductive metal. Carbon, conductive plastics and compositions containing conductive materials are also preferred. Conductive rubberized and elastomeric materials and composition materials providing a conductive path are also preferred as an improvement in the mechanical durability of the Conductive Cladding Materials 46 and 47. Flexible Substrate 48 is preferred to be comprised of an elastomer, rubber, rubberized material, synthetic, or any elastic material that is non-conductive or otherwise coated or treated to be non-conductive.
FIG. 13 illustrates applications of the present invention such as being installed in a weapon requiring battery power that is rapidly replaceable but firmly and reliably connected. Floating Power Pack 50 is illustrated in various example modes serving any electrical supply function of weapon. The weapon as shown includes all guns and projectile devices including lethal and nonlethal. The present invention is applicable to hobby guns such as the Airsoft brand and other electric air guns, and to hunting and military guns with electrical requirements for their various electrical devices. Further illustrated are some of the possible locations of Floating Power Pack 50 on humans and their clothing and uniforms. Floating Power Pack 50 is comprised of Battery Pack 1 and Band 3 in any configuration. Many other locations than those indicated are possible and are preferred embodiments of the present invention. It further illustrates the present invention as Floating Power Pack 50 installed in power tools and various vehicles and toys requiring battery power that is rapidly replaceable but firmly and reliably connected both mechanically and electrically. Preferred tools are all power tools powered by a battery of any form or type. Preferred vehicles and toys are all toys powered by batteries whether internal or replaceable to include battery powered automotive models and toys, powered and gliding aircraft to include radio controlled airplanes, helicopters, quad copters and any powered aircraft, or combination thereof, aquatic and combination battery powered recreational and toy devices.
FIG. 14 illustrates a Battery Power Pack 26 configured to install onto a Load 17 such as power tools and other battery powered implements using fixed Battery Pack Connector Magnets 2 and floating Band Magnetic Connectors 7. Battery Power Pack 26 is formed to wrap around the Load 17 becoming electrically and mechanically connected by the Battery Pack Connector Magnets 2. An additional mechanical, magnetic latch is incorporated as need for the particular application to form the Battery Pack Connector Magnets 2 and retain them around the Load 17.
FIG. 15 illustrates a Battery Power Pack 26 configured to install onto a Load 17 such as power tools and other battery powered implements using fixed Battery Pack Connector Magnets 2 and floating Band Magnetic Connectors 7. Battery Power Pack 26 is formed to slide over the Load 17 becoming electrically and mechanically connected by the Battery Pack Connector Magnets 2.
FIG. 16 illustrates a Battery Power Pack 26 configured to install onto a Load 17 such as power tools and other battery powered implements using fixed Battery Pack Connector Magnets 2 and floating Band Magnetic Connectors 7. Battery Power Pack 26 is formed to slide over the Load 17 becoming electrically and mechanically connected by the Battery Pack Connector Magnets 2, and is shown in the fully attached position.
FIG. 17 illustrates a Battery Power Pack Band 59 configured to wrap around an appendage Body Part 19 such as an arm, and forms a mechanical and electrically connected wrap around structure comprised of one or more interconnected battery or other electrical elements. Electronics Package 60 is configured as a component of the wrap around structure, and contains the electronic functionality for the provision and control of the electrical power from the Battery Power Pack 59. Integrated Controller 62 is integrated into Electronics Package 60 proving the control interface with the user to control the electrical power output applied to Conductive Magnetic Connectors 61. Conductive Magnetic Connectors 61 are conductive magnets configured to interface with a magnetic cable in the manner previously revealed and supply power to a Load 17, not shown. Conductive Magnetic Connectors 61 serve as the charging interface to charge Battery Power Pack Band 59. It is a preferred embodiment that when configured by a selection through Electronics Package 60, Conductive Magnetic Connectors 61 provide electrical charge from an outside electrical source to Battery Power Pack Band 59.
FIG. 18 illustrates a side view of the embodiments described in FIG. 17. This present innovation facilitates the seamless "quick switch" of battery packs, providing the user an un-tethered "wireless" system to utilize during the process of powering the load, and adds no significant additional time to the work at hand.
The various terms are used interchangeable to facilitate clarity in the various descriptions as appropriate, and conductive coatings are functionally interchangeable with conductive plating or plate, the terms battery and current source are used interchangeably for clarity, and magnets covered in a conductive material include any magnetic conductive material.
While the present invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with considerable
modification within the spirit and scope of the variations, combinations, and equivalents of the specific embodiment, method, and examples herein revealed. The invention should therefore not be limited by the above described embodiments, but as it is set forth in the claims below.

Claims

CLAIMS We claim,
1. The method of a power supply incorporating conductive magnetic attachments, further comprised of a battery pack, band, associated controls, power indicators and alarms, magnetic connectors, foot switch and cables to power a tattoo machine.
2. The method of a wearable power supply, the power supply being further comprised with self contained power to include batteries, the power supply components contained inside a flexible band, electrical power being supplied to a tool to include a tattoo machine.
3. The method of claim 2 with electrical power being supplied to a tool to include a tool used in the application of permanent marks to another body to include cosmetic tattoos.
4. The method of a wearable power supply incorporating articulated conductive magnetic attachments and further comprised of a battery pack, a band, associated controls, power indicators and alarms, magnetic connectors, a foot switch and cables.
5. The method of claim 4 wherein an articulated conductive magnet comprised of a conductive magnet, a fastener, a structural substrate, a formed cavity and a flexible electrical conductor facilitates constrained movement and motion of a moveable conductive magnet together comprising an articulated electrical, magnetic and mechanical connection means.
6. The method of claim 4 wherein the articulated conductive magnetic attachments are mechanically reversible.
7. The method of claim 4 further comprising a plurality of articulated conductive magnetic connectors wherein the conductively clad magnet is a conductive magnetic material comprised of a magnetic core covered by electrically conductive cladding materials further facilitating constrained rotary, rocking, linear, reciprocating and oscillatory motion of the clad magnet in all dimensions, said motion being constrained by a formed cavity in the magnet and a fastener.
8. The method of Claim 4 where the removal of the battery pack is through rotation, the removal being further magnetically assisted.
9. The method of Claim 4 wherein a polymeric positive coefficient temperature device is integrated into the battery pack.
10. The method of claim 4 further comprising a conductive magnet retained by a fastener configured as a center post attached to the structural substrate facilitating freedom of movement of the conductive magnet along the post, the fastener further comprising a stop mechanism at the head of the post and opposite the structural substrate retaining the conductive magnet on the post, the post head restraining further movement of the conductive magnet, said conductive magnet being electrically connected by a conductor.
11. The method of a reversible magnetically connected battery pack comprised of one or a plurality of batteries electrically and mechanically attached through three conductive magnets together comprising a battery pack, the battery pack magnetically and electrically connected to a battery pack receiver comprising three conductive magnets facilitating discharge to an electrical load, and a battery power pack charger receiver through three conductive magnets magnetically and electrically connecting to an electrical source for charging, the outermost two conductive magnets being connected to the electrically opposite polarity of the electrical polarity connected to the center conductive magnet.
12. The method of claim 11 wherein conductive magnets are further comprised of an outer ring and a central core.
13. The method of claim 11 wherein the battery pack and battery pack receiver are arranged in a conformal manner including wrapping to the body or any body extremity to include the arms, legs, feet, hands, head and neck.
14. The method of electrical and mechanical connection of a battery power pack by conductive magnet means to a body mounted battery pack receiver in which is incorporated a tool power control and monitor which is further connected by electrically conductive magnetic means to a hand tool including power tools, tattoo machines, electrical tools, electric toys, artistic tools, communication devices, weapons, and electronic devices of any type requiring portable electrical power of any frequency or potential.
15. The method of claim 14 wherein the electrical connection is through a mechanically reversible conductive magnetic cable connector.
16. The method of claim 14 wherein the battery pack, battery pack receiver, power control and cabling is mounted on the vehicle, machine, device, toy, tool, gun and any device requiring electrical power of any kind, on or in the human body, or on or in clothing.
17. The method of claim 14 further incorporating twist to release action relieving magnetic connection being further facilitated by magnetically repelling removal magnets.
18. The method comprising a reversible magnetically connected battery cartridge and receiver comprising a battery pack comprising one or a plurality of batteries, the battery pack in a housing, said housing comprising a mounting surface, electrically conductive magnets attached to the housing, each magnet with a conduction lead attached to one pole of the battery pack, the outside magnets attached to one electrical pole of the battery pack and the center magnet attached to the opposite pole of the battery pack, the battery cartridge being physically reversible without changing the positions of the electrical poles, the battery cartridge supported by mechanical action of the magnets and a magnetically connectable battery cartridge receiver comprising electrically conductive magnets, directly connected to a tool.
PCT/US2017/029460 2016-04-30 2017-04-25 Wearable power supply WO2017189606A1 (en)

Applications Claiming Priority (4)

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US15/143,556 2016-04-30
US15/143,556 US10439411B2 (en) 2016-04-30 2016-04-30 Method and apparatus for battery connection by magnetic means
US201662432589P 2016-12-11 2016-12-11
US62/432,589 2016-12-11

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