WO2017188405A1 - Linear extension/retraction mechanism - Google Patents

Linear extension/retraction mechanism Download PDF

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Publication number
WO2017188405A1
WO2017188405A1 PCT/JP2017/016843 JP2017016843W WO2017188405A1 WO 2017188405 A1 WO2017188405 A1 WO 2017188405A1 JP 2017016843 W JP2017016843 W JP 2017016843W WO 2017188405 A1 WO2017188405 A1 WO 2017188405A1
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WO
WIPO (PCT)
Prior art keywords
frame
frames
pieces
linear motion
contraction mechanism
Prior art date
Application number
PCT/JP2017/016843
Other languages
French (fr)
Japanese (ja)
Inventor
尹 祐根
大輔 神田
啓明 松田
Original Assignee
ライフロボティクス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ライフロボティクス株式会社 filed Critical ライフロボティクス株式会社
Priority to JP2018514715A priority Critical patent/JP6573417B2/en
Publication of WO2017188405A1 publication Critical patent/WO2017188405A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00Chains
    • F16G13/18Chains having special overall characteristics
    • F16G13/20Chains having special overall characteristics stiff; Push-pull chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J18/00Arms
    • B25J18/02Arms extensible

Definitions

  • the embodiment of the present invention relates to a linear motion expansion / contraction mechanism.
  • the linear motion expansion / contraction mechanism is composed of a plurality of metal pieces having a flat plate shape (first frame) connected in a hinge structure so as to be bent, and a metal having a half-angle tube shape connected in a hinge shape on the bottom plate so as to be bent.
  • the replacement work for the first and second frames requires a lot of man-hours because it is necessary to disassemble the arm mechanism because they are internal structural parts.
  • the first and second frames are metal cutting products and are relatively expensive.
  • the purpose is to reduce the replacement frequency of the first and second frames, which are important parts of the linear motion expansion / contraction mechanism.
  • the linear motion expansion / contraction mechanism includes a plurality of flat plate-shaped first frames connected to bendable and a plurality of semi-tubular second frames connected to bendable.
  • the heads of the plurality of first frames and the heads of the plurality of second frames are combined at the combining unit.
  • the support mechanism supports the first and second frames so as to be movable back and forth, and joins the first and second frames when moving forward, and separates them when the first and second frames move backward. Let The first and second frames are straightened when they are joined together, and the first and second frames return to the bent state when separated from each other.
  • An anti-abrasion pad made of a material having a hardness lower than that of the first and second frames is attached and / or a coating agent is coated.
  • FIG. 1 is a perspective view showing an appearance of a robot arm mechanism equipped with a linear motion expansion / contraction mechanism according to the present embodiment.
  • FIG. 2 is a side view of the robot arm mechanism of FIG.
  • FIG. 3 is a side view showing the internal structure of the robot arm mechanism of FIG.
  • FIG. 4 is a diagram showing the configuration of the robot arm mechanism of FIG.
  • FIG. 5 is a diagram illustrating the first frame of FIG.
  • FIG. 6 is a diagram illustrating the second frame in FIG. 3.
  • FIG. 7 is a perspective view showing an anti-wear pad attached to the second frame of FIG.
  • FIG. 8 is a view for explaining the joining process of the first and second frames in FIG.
  • FIG. 9 is a view for explaining a joining process of the lock mechanism of FIG.
  • FIG. 10 is a diagram showing a coating portion formed from an antiwear agent.
  • linear motion expansion / contraction mechanism according to this embodiment will be described with reference to the drawings.
  • the linear motion expansion-contraction mechanism which concerns on this embodiment can be used as an independent mechanism (joint).
  • a polar coordinate type robot arm mechanism in which one joint portion of the plurality of joint portions is configured by the linear motion extension mechanism according to the present embodiment will be described as an example.
  • the linear motion expansion / contraction mechanism according to the present embodiment can also be applied to a cylindrical coordinate type robot arm mechanism.
  • the linear motion expansion / contraction mechanism according to the present embodiment can also be applied to mechanisms other than the robot arm mechanism.
  • components having substantially the same function and configuration are denoted by the same reference numerals, and redundant description will be given only when necessary.
  • FIG. 1 shows the appearance of a robot arm mechanism equipped with a linear motion expansion / contraction mechanism according to this embodiment.
  • FIG. 2 is a side view of the robot arm mechanism of FIG.
  • FIG. 3 is a side view showing the internal structure of the robot arm mechanism of FIG.
  • the robot arm mechanism includes a base 1, a turning part (supporting part) 2, a shoulder part 4, an arm part 5, and a wrist part 6.
  • the turning part 2, the shoulder part 4, the arm part 5, and the wrist part 6 are arranged in order from the base 1.
  • the turning part 2, the shoulder part 4, and the arm part 5 correspond to the joint parts J1, J2, and J3, respectively.
  • the wrist 6 is assembled with joints J4, J5, and J6.
  • the base 1 is typically provided with a swivel portion 2 that forms a cylindrical body vertically.
  • the turning part 2 accommodates the first joint part J1.
  • the first joint portion J1 is a rotational joint that rotates about the rotation axis RA1.
  • the rotation axis RA1 is parallel to the vertical direction.
  • the swivel unit 2 has a lower frame 21 and an upper frame 22.
  • One end of the lower frame 21 is connected to the fixed portion of the first joint portion J1.
  • the other end of the lower frame 21 is connected to the base 1.
  • the lower frame 21 is covered with a cylindrical housing 31.
  • the upper frame 22 is connected to the rotating portion of the first joint portion J1, and rotates about the rotation axis RA1.
  • the upper frame 22 is covered with a cylindrical housing 32. With the rotation of the first joint portion J1, the upper frame 22 rotates with respect to the lower frame 21, whereby the arm portion 5 turns.
  • First and second frame rows 51 and 52 of a third joint portion J3 serving as a linear motion extending / contracting mechanism to be described later are housed in the hollow interior of the sw
  • the shoulder part 4 is installed on the upper part of the turning part 2.
  • the shoulder portion 4 includes a second joint portion J2 that is a rotary joint.
  • the arm portion 2 rotates around the rotation axis RA2 by the rotation of the second joint portion J2.
  • the rotation axis RA2 of the second joint portion J2 is orthogonal to the rotation axis RA1.
  • the shoulder part 4 has a pair of side frames 23 as a fixing part (support part) of the second joint part J2.
  • the pair of side frames 23 are connected to the upper frame 22.
  • the pair of side frames 23 is covered with a bowl-shaped cover 33.
  • the pair of side frames 23 supports a cylindrical body 24 as a rotating portion of the second joint portion J2 that also serves as a motor housing.
  • a support mechanism 25 is attached to the peripheral surface of the cylindrical body 24.
  • the support mechanism 25 is covered with a cylindrical cover 34.
  • the gap between the bowl-shaped cover 33 and the cylindrical cover 34 is covered with a U-shaped bellows cover 14 having a U-shaped cross section.
  • the U-shaped bellows cover 14 expands and contracts following the up-and-down movement of the second joint portion J2.
  • the support mechanism 25 holds a drive gear 56, a guide roller 57, and a roller unit 58.
  • the roller unit 58 includes a plurality of rollers 59 and is disposed in front of the support mechanism 25.
  • a drive gear 56 is disposed behind the roller unit 58.
  • the drive gear 56 is connected to a motor unit (not shown). The motor unit generates power for rotating the drive gear 56.
  • the linear gear 539 of the first frame 53 is meshed with the drive gear 56.
  • the linear gear 539 is formed along the connecting direction at the inner surface of the first frame 53, in other words, at the center of the width of the surface to be joined to the second frame 54.
  • the adjacent linear gears 539 are connected in a straight line to form a long linear gear.
  • the linear gear 539 connected in a straight line forms a rack and pinion mechanism together with the drive gear 56.
  • a guide roller 57 is disposed above the drive gear 56 at a distance substantially equivalent to the thickness of the first frame 53.
  • the drive gear 56 is engaged with the linear gear 539 of the first frame 53 pressed by the guide roller 57, so that the drive gear 56 can smoothly feed the first frame row 51.
  • the support mechanism 25 rotates, and the arm portion 5 supported by the support mechanism 25 rotates upward or downward.
  • the third joint J3 is a linear motion extending and retracting mechanism.
  • the linear motion expansion / contraction mechanism has a structure newly developed by the inventors, and the movable range is clearly longer than that of a conventional prismatic joint.
  • the arm portion 5 of the third joint portion J3 is freely bendable, the bending is limited when the arm portion 5 is fed forward from the support mechanism 25 at the base of the arm portion 5 along the central axis (extension / retraction center axis RA3), and linear rigidity is achieved. Is secured. When the arm part 5 is pulled back, the bending is recovered.
  • the arm unit 5 includes a first frame row 51 and a second frame row 52.
  • the first frame row 51 is composed of a plurality of first frames 53 that are connected to be freely bent.
  • Each first frame 53 is formed in a substantially flat plate shape.
  • the plurality of first frames 53 are connected in a row so as to be freely bent by a plurality of hinge portions.
  • Each hinge portion connects adjacent pairs of first frames 53 at their end portions.
  • the second frame row 52 includes a plurality of second frames 54.
  • Each second frame 54 is a tube having a circular or polygonal cross-sectional shape or a semi-tube shape thereof. That is, the semi-tubular shape is either a semicircular ridge shape or a half-square ridge shape.
  • each second piece 54 has a half-angled bowl shape in which a bottom plate and a two-side plate are combined at a right angle.
  • the plurality of second frames 54 are connected in a row at a plurality of hinge portions so as to be freely bent. Each hinge portion connects adjacent pairs of second frames 54 at the end portions of the bottom plate. The bending of the second frame row 52 is locked at a position where the end surfaces of the side plates of the second frame 54 come into contact with each other. At that position, the plurality of second frame rows 52 are linearly arranged.
  • the first first frame 53 of the first frame sequence 51 and the second second frame 54 of the second frame sequence 52 are connected by a combined frame 55.
  • the combined frame 55 has a shape obtained by combining the first frame 53 and the second frame 54.
  • the first and second frame rows 51 and 52 are pressed and joined to each other by the roller 59 when passing through the roller unit 58 of the support mechanism 25. By joining, the first and second frame rows 51 and 52 exhibit linear rigidity and constitute a columnar arm portion 5.
  • the drive gear 56 rotates in the forward direction
  • the first and second frame rows 51 and 52 become columnar bodies and are sent forward.
  • the drive gear 56 rotates in the reverse direction
  • the columnar body is pulled back and separated into the first and second frame rows 51 and 52 between the roller unit 58 and the drive gear 56.
  • the separated first and second frame rows 51 and 52 are returned to a bendable state.
  • the first and second frame rows 51, 52 that have returned to the bendable state are both bent in the same direction (inner side) and stored vertically in the turning unit 2. At this time, the first frame row 51 is stored in a state of being substantially aligned with the second frame row 52 substantially in parallel.
  • the wrist part 6 is attached to the tip of the arm part 5.
  • the wrist 6 is equipped with fourth to sixth joints J4 to J6.
  • the fourth to sixth joints J4 to J6 are each provided with three orthogonal rotation axes RA4 to RA6.
  • the fourth joint portion J4 is a rotary joint that rotates about a fourth rotation axis RA4 that substantially coincides with the expansion / contraction center axis RA3, and the end effector swings by the rotation of the fourth joint portion J4.
  • the fifth joint portion J5 is a rotary joint that rotates about a fifth rotation axis RA5 orthogonal to the fourth rotation axis RA4. The end effector tilts back and forth by the rotation of the fifth joint J5.
  • the sixth joint portion J6 is a rotary joint that rotates about a sixth rotation axis RA6 that is orthogonal to the fourth rotation axis RA4 and the fifth rotation axis RA5.
  • the end effector is axially rotated by the rotation of the sixth joint J6.
  • the end effector (hand effector) is attached to an adapter 7 provided at the lower part of the rotating part of the sixth joint part J6 of the wrist part 6.
  • the end effector is a part having a function of directly acting on a work target (work) by the robot, and various tools such as a gripping part, a vacuum suction part, a nut fastener, a welding gun, and a spray gun exist.
  • the end effector is moved to an arbitrary position by the first, second, and third joint portions J1, J2, and J3, and is disposed in an arbitrary posture by the fourth, fifth, and sixth joint portions J4, J5, and J6.
  • the length of the expansion / contraction distance of the arm portion 5 of the third joint portion J3 enables the end effector to reach a wide range of objects from the proximity position of the base 1 to the remote position.
  • the third joint portion J3 is a characteristic point that is different from the conventional linear motion joint in the linear expansion / contraction operation realized by the linear motion expansion / contraction mechanism constituting the third joint portion J3 and the length of the expansion / contraction distance.
  • Fig. 4 shows the configuration of the robot arm mechanism in graphical symbols.
  • three position degrees of freedom are realized by the first joint portion J1, the second joint portion J2, and the third joint portion J3 that form the three base axes.
  • three posture degrees of freedom are realized by the fourth joint portion J4, the fifth joint portion J5, and the sixth joint portion J6 constituting the wrist three axes.
  • the rotation axis RA1 of the first joint portion J1 is provided in the vertical direction.
  • the rotation axis RA2 of the second joint portion J2 is provided in the horizontal direction.
  • the second joint portion J2 is offset with respect to the first joint portion J1 with respect to the two directions of the rotation axis RA1 and an axis orthogonal to the rotation axis RA1.
  • the rotation axis RA2 of the second joint portion J2 does not intersect the rotation axis RA1 of the first joint portion J1.
  • the movement axis RA3 of the third joint portion J3 is provided in a direction orthogonal to the rotation axis RA2.
  • the third joint portion J2 is offset with respect to the second joint portion J2 with respect to two directions of the rotation axis RA1 and an axis orthogonal to the rotation axis RA1.
  • the rotation axis RA3 of the third joint portion J3 does not intersect the rotation axis RA2 of the second joint portion J2.
  • One rotary joint portion of the base three axes of the plurality of joint portions J1-J6 is replaced with a linear motion expansion / contraction joint portion J3.
  • the second joint J2 is offset in two directions with respect to the first joint J1.
  • the third joint portion J3 is offset in two directions with respect to the second joint portion J2.
  • FIG. 5 is a diagram showing the structure of the first frame 53 of FIG.
  • the first frame 53 is a substantially flat body as a whole.
  • the first frame 53 is formed by integrally forming a pair of support blocks 532 and a bearing block 533 on a flat rectangular main body 531.
  • the pair of support blocks 532 are provided to protrude forward on both sides of the front end of the main body portion 531.
  • the bearing block 533 is provided to protrude rearward at the center of the rear end of the main body portion 531.
  • a pair of shaft holes 534 are passed through the pair of support blocks 532 at the front end in parallel with the width direction of the first frame 53.
  • a shaft hole 535 is also passed through the bearing block 533 at the rear end in parallel with the width direction of the first frame 53.
  • the pair of shaft holes 534 and the shaft holes 535 are continuously formed in a state where the bearing block 533 at the rear end of the other first frame 53 is fitted between the pair of support blocks 532 at the front end of the first frame 53.
  • a shaft (not shown) is inserted into the continuously connected through-holes, and the front and rear first frames 53 are connected to each other in a freely rotatable manner.
  • a linear gear 539 is provided at the center of the width of the back surface of the first frame 53 across the front and rear in parallel with the connecting direction (length direction).
  • a linear gear 539 is provided at the center of the back surface of the first frame 53, and a pair of quadrangular pyramid-shaped projections (pinhole blocks) 536 project vertically on both sides of the back surface.
  • the pair of pinhole blocks 536 are located on both sides near the center of the first frame 53 in the front-rear direction (length direction).
  • a lock pin hole 537 is formed in the pin hole block 536 along the front-rear direction.
  • the contact surface of the first frame 53 that contacts the second frame 54 in a state where the first and second frames 53 and 54 are joined is indicated by hatching.
  • the contact surfaces of the first frame 53 are the back side portions of the first frame 53 and the front and rear end surfaces of the pinhole block 536.
  • FIG. 6 is a diagram showing the structure of the second frame 54 of FIG.
  • the second frame 54 has a half-angle tube shape.
  • the second frame 54 includes a bottom plate 541 and a pair of side plates 540 having the same size and shape.
  • a pair of support blocks 542 are provided on both sides of the front end of the bottom plate 541.
  • a bearing block 543 projects from the center of the rear end of the bottom plate 541.
  • a pair of shaft holes 544 are passed through the pair of support blocks 542 at the front end in parallel with the width direction of the second frame 54.
  • a shaft hole 545 is also passed through the bearing block 543 at the rear end in parallel with the width direction of the second frame 54.
  • the pair of shaft holes 544 and 545 are continuously formed in a state in which the bearing block 543 at the rear end of the other second piece 54 is fitted between the pair of support blocks 542 at the front end of the second piece 54. Connected. A shaft is inserted into the continuously connected through hole, and the front and rear second pieces 54 are rotatably connected to each other.
  • a lock pin block 546 protrudes inward from the upper front end of each side plate 540 of the second frame 54.
  • the lock pin block 546 has a rectangular parallelepiped shape, and a lock pin 547 is provided on the front side surface thereof.
  • the lock pin 547 forms a cylindrical body and projects forward in parallel with the connecting direction.
  • a chuck block 548 protrudes inwardly from the upper rear end of each side plate 540 of the second frame 54.
  • the chuck block 548 has a quadrangular pyramid shape, and its inclined surface faces rearward.
  • the contact surface of the second frame 54 that contacts the first frame 53 in a state where the first and second frames 53 and 54 are joined is indicated by hatching.
  • the contact surface of the second piece 54 is the upper end surface of the pair of side plates 540, the front end surface of the lock pin block 546, and the rear end surface of the chuck block 548.
  • the linear motion expansion / contraction mechanism has a lock mechanism for maintaining the joined state of the first and second frames 53 and 54.
  • the locking mechanism includes a chuck block 548 and a lock pin block 546 of the second frame 54, and a pinhole block 536 of the first frame 53.
  • the pinhole block 536 of the first frame 53 is narrowed by the receiving portions of the front and rear second frames 54, whereby the first and second frames 53 and 54 are joined.
  • the joined state of the first and second frames 53 and 54 is maintained in a state where the lock pin 547 of the second frame 54 is inserted into the pin hole 537 of the first frame 53.
  • the lock pin 547 of the second frame 54 is arranged so that the second frame 54 passes through the last roller 59 of the roller unit 58 and is aligned linearly with the second frame 54 in front of the second frame 54. It is inserted into the pinhole 537.
  • the state in which the lock pin 547 of the second frame 54 is inserted into the pin hole 537 of the first frame 53 is a state where the front and rear second frames 54 are linearly aligned, that is, the rear end portion of the arm portion 5 is a roller. It is maintained in a state of being firmly held by the unit 58.
  • the second frame 54 When the arm portion 5 contracts, the second frame 54 returns to a bendable state behind the roller unit 58 and is pulled downward by gravity. On the other hand, the first frame 53 is pulled rearward by the drive gear 56 while maintaining the horizontal posture.
  • the lock pin 547 of the second frame 54 is pulled out from the pin hole 537 of the first frame 53, and the second frame 54 is received by the front and rear.
  • the part opens the pinhole block 536 of the first frame 53, whereby the joined state of the first and second frames 53 and 54 is released, and the first frame 53 and the second frame 53 are separated from each other so as to be bent.
  • the expansion and contraction of the arm portion 5 constituting the linear motion expansion / contraction mechanism is realized by joining when the first and second frames 53 and 54 are sent out and separating when the first and second frames 53 and 54 are pulled back.
  • the contact surfaces of the first and second frames 53 and 54 are worn by the collision of the second frame 54 against the first frame 53.
  • the contact surface is worn due to minute vibrations caused by the expansion and contraction of the arm portion 5 and the like. The wear on the contact surfaces of the first and second frames 53 and 54 changes the outer dimensions of the first and second frames 53 and 54.
  • Changes in the external dimensions of the first and second frames 53 and 54 may decrease the rigidity of the arm unit 5 and hinder the linearity of the arm unit 5.
  • the linear motion expansion / contraction mechanism according to this embodiment reduces wear on the contact surfaces of the first and second frames 53 and 54.
  • the wear prevention pad is attached to at least a part of at least one of the contact surface of the first frame 53 and the contact surface of the second frame 54.
  • a coating agent is coated on at least a part of at least one of the contact surface of the first piece 53 and the contact surface of the second piece 54 together with or in place of the wear prevention pad.
  • FIG. 7 is a perspective view showing the anti-wear pad attached to the first frame 53 of FIG.
  • the wear prevention pad 550 is preferably attached to the rear side surface of the chuck block 548.
  • the wear prevention pad 550 has a disk shape, for example, and is attached to the chuck block 548 by adhesion or the like.
  • the wear prevention pad 550 has a surface hardness of the first and second tops 53 and 54, that is, a material (for example, AlCu-based aluminum alloy), or a surface coating layer (for example, a hard anodized layer) of the first and second tops 53 and 54. It is made of a metal or resin having a lower hardness.
  • fluorine resins such as polytetrafluoroethylene, which has a low friction coefficient and high durability, ultrahigh molecular weight high density polyethylene, and polyacetal, polyamide, polytetrafluoroethylene as self-lubricating resins. Fluoroethylene is used.
  • the collision, contact and sliding between the first and second frames 53 and 54 preferentially wear the wear prevention pad 550 made of a material having a hardness lower than that of the first and second frames 53 and 54.
  • FIG. 8 is a view for explaining the joining process of the arm portion 5 of FIG.
  • FIG. 9 is a schematic view showing the locking mechanism of FIG.
  • FIGS. 9A, 9B, and 9C are schematic views showing the locking mechanisms of FIGS. 8A, 8B, and 8C, respectively.
  • FIGS. 8A, 8B, 9A, and 9B when the second frame 54-1 is displaced from the bent state to the linear state, The rear side surface of the chuck block 548-1 of the top 54-1 collides with the front side surface of the pinhole block 536-1 of the first top 53-1, and the contact surface wears. Further, as shown in FIGS.
  • the pin block 546-2 collides with the pinhole block 536-1 of the first frame 53-1, the pinhole block 536-1 of the first frame 53-1 is pushed forward, and the front side surface thereof is the second frame 54-1. -1 of the chuck block 548-1 is pressed. Since the rear side surface of the chuck block 548-1 and the front side surface of the pinhole block 536-1 are inclined with respect to the telescopic axis RA3, the pinhole block 536-1 is arranged with respect to the rear side surface of the chuck block 548-1. The front side slips and wears.
  • the bonding strength between the front side surface of the pinhole block 536 of the first frame 53 and the rear side surface of the chuck block 548 of the second frame 54 is higher than that of the other contact surfaces, and is applied per unit area.
  • the stress is high and therefore wear progresses faster compared to other contact surfaces.
  • Wearing the wear prevention pad 550 on the rear side surface of the chuck block 548 of the second frame 54 most effectively reduces wear on the contact surfaces of the first and second frames 53 and 54.
  • the wear prevention pad 550 on the rear side surface of the chuck block 548 of the second frame 54 prevents wear of the rear side surface of the chuck block 548 of the second frame 54, and the pinhole block 536 of the first frame 53 Reduce front side wear.
  • the wear prevention pad 550 reduces the impact of the second frame 54 colliding with the first frame 53, and also reduces the wear of other contact surfaces. Further, the wear prevention pad 550 functions as an anti-slip and reduces the sliding wear generated on the contact surfaces of the first and second pieces 53 and 54.
  • the mounting position of the wear prevention pad 550 is not limited to this.
  • the wear prevention pad 550 may be attached to the front side surface of the pinhole block 536 of the first frame 53.
  • an effect equivalent to that obtained when the wear prevention pad 550 is mounted on the rear side surface of the chuck block 548 of the second frame 54 can be obtained.
  • the lock mechanism can be maintained with the lock pin 547 of the second frame 54 inserted into the pin hole 537 of the first frame 53, the first and second frames 53, 54 are joined to each other in the chuck block 548.
  • the rear side surface and the front side surface of the pinhole block 536 may not be in contact with each other.
  • the wear prevention pad 550 mounts on the rear side surface of the chuck block 548 of the second frame 54 or the front side surface of the pinhole block 536 of the first frame 53 causes the wear prevention pad 550 to be mounted on the other contact surface. There is no effect on the outer shape of the frame as compared with the case where the wear prevention pad 550 is worn.
  • the wear prevention pad 550 may be attached to the contact surfaces of the first and second frames 53 and 54 other than the rear side surface of the chuck block 548 and the front side surface of the pinhole block 536.
  • FIG. 10 is a view showing a coating portion formed by the wear inhibitor 553. As shown in FIG. 10, for example, a resin coating agent 553 may be coated on the entire contact surface of the second frame 54.
  • a plurality of sharp protrusions may be formed on at least one of the contact surface of the first frame 53 and the contact surface of the second frame 54, and the tips (contact points) of the sharp protrusions may be in contact with each other.
  • a minute anti-abrasion pad may be attached to the tip of at least one sharp projection, or a coating agent may be coated.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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  • Transmission Devices (AREA)

Abstract

The purpose of the present invention is to reduce the replacement frequency of first and second pieces that are critical components of a linear extension/retraction mechanism. A linear extension/retraction mechanism that has: a plurality of flat, flexibly connected first pieces 53; and a plurality of half-pipe-shaped, flexibly connected second pieces 54. Heads of the plurality of first pieces and heads of the plurality of second pieces are joined by a joining part 55. A support mechanism part 58 supports the first and second pieces such that the first and second pieces can move forward and backward, makes the first and second pieces adjoin when the first and second pieces move forward, and makes the first and second pieces separate when the first and second pieces move backward. The first and second pieces form a stiff straight line when adjoined and return to a flexible state when separated. Abrasion prevention pads 550 that comprise a softer material than the first and second pieces and that are for preventing abrasion at contact surfaces of the first and second pieces at which the first and second pieces contact each other are mounted at one section of the contact surfaces of the first and second pieces.

Description

直動伸縮機構Linear motion expansion / contraction mechanism
 本発明の実施形態は直動伸縮機構に関する。 The embodiment of the present invention relates to a linear motion expansion / contraction mechanism.
 従来より多関節ロボットアーム機構が産業用ロボットなどさまざまな分野で用いられている。発明者らはこのような多関節ロボットアーム機構に適用できる直動伸縮機構を開発した(特許文献1)。直動伸縮機構は、屈曲可能に蝶番構造で連結された平板形状を有する金属製の複数のコマ(第1コマ)と、屈曲可能に底板において蝶番で連結された半角管形状を有する金属製の複数のコマ(第2コマ)とを有する。第1、第2コマは先端で結合されており、前方に送り出されるとき第1、第2コマは重ね合わされ、硬直状態が確保され、一定の剛性を有する柱状のアームに構成される。後方に引き戻されるとき第1、第2コマは分離され、それぞれ屈曲可能な状態に復帰し、支柱の内部に収納される。この直動伸縮機構の多関節ロボットアーム機構への採用は肘関節部を不要とし、容易に特異点を解消することができるので非常に有益な構造である。 Conventionally, articulated robot arm mechanisms have been used in various fields such as industrial robots. The inventors have developed a linear motion expansion / contraction mechanism applicable to such an articulated robot arm mechanism (Patent Document 1). The linear motion expansion / contraction mechanism is composed of a plurality of metal pieces having a flat plate shape (first frame) connected in a hinge structure so as to be bent, and a metal having a half-angle tube shape connected in a hinge shape on the bottom plate so as to be bent. A plurality of frames (second frames). The first and second frames are joined at the tip, and when sent forward, the first and second frames are overlapped to ensure a rigid state, and are configured as columnar arms having a certain rigidity. When pulled back, the first and second frames are separated, return to a bendable state, and housed inside the column. The adoption of this linear motion expansion / contraction mechanism in the articulated robot arm mechanism is an extremely useful structure because it eliminates the need for an elbow joint and can easily eliminate singularities.
 第1、第2コマを強固に接合してアームの剛性を高めることが要求される。アームの伸縮に伴って第1、第2コマ同士の強い衝突が繰り返される。従って第1、第2コマの互いの接触面の磨耗は不可避である。接触面の磨耗はアームの剛性を低下させる。そのため磨耗した第1、第2コマは早期交換が必要とされる。 It is required to increase the rigidity of the arm by firmly joining the first and second frames. As the arm expands and contracts, the strong collision between the first and second frames is repeated. Therefore, wear of the contact surfaces of the first and second frames is inevitable. Contact surface wear reduces the stiffness of the arm. Therefore, early replacement of the worn first and second frames is required.
 第1、第2コマの交換作業はそれらが内部構造部品であるためアーム機構を分解する必要があり非常に工数が多い。また第1、第2コマは金属の切削加工品であり、比較的高コストである。 The replacement work for the first and second frames requires a lot of man-hours because it is necessary to disassemble the arm mechanism because they are internal structural parts. The first and second frames are metal cutting products and are relatively expensive.
特許第5435679号公報Japanese Patent No. 5435679
 目的は、直動伸縮機構の重要部品である第1、第2コマの交換頻度を低減させることにある。 The purpose is to reduce the replacement frequency of the first and second frames, which are important parts of the linear motion expansion / contraction mechanism.
 本実施形態に係る直動伸縮機構は、屈曲可能に連結される平板形状の複数の第1コマと、屈曲可能に連結される半管形状の複数の第2コマとを有する。複数の第1コマの先頭と複数の第2コマの先頭とは結合部で結合される。支持機構部は第1、第2コマを前後移動自在に支持するとともに、第1、第2コマが前方に移動するとき互いに接合させ、第1、第2コマが後方に移動するときそれらを分離させる。第1、第2コマは互いに接合されたとき直線状に硬直し、第1、第2コマは互いに分離されたとき屈曲状態に復帰する。第1、第2コマが互いに接触する第1、第2コマの少なくとも一方の接触面の少なくとも一部分又は少なくとも一つの接触点には、第1、第2コマの接触面の磨耗を防止するために第1、第2コマよりも低硬度材料の磨耗防止パッドが装着され、及び/又はコーティング剤がコーティングされている。 The linear motion expansion / contraction mechanism according to the present embodiment includes a plurality of flat plate-shaped first frames connected to bendable and a plurality of semi-tubular second frames connected to bendable. The heads of the plurality of first frames and the heads of the plurality of second frames are combined at the combining unit. The support mechanism supports the first and second frames so as to be movable back and forth, and joins the first and second frames when moving forward, and separates them when the first and second frames move backward. Let The first and second frames are straightened when they are joined together, and the first and second frames return to the bent state when separated from each other. At least a part of at least one contact surface of at least one of the first and second pieces, or at least one contact point where the first and second pieces contact each other, in order to prevent wear of the contact surfaces of the first and second pieces. An anti-abrasion pad made of a material having a hardness lower than that of the first and second frames is attached and / or a coating agent is coated.
図1は、本実施形態に係る直動伸縮機構を装備するロボットアーム機構の外観を示す斜視図である。FIG. 1 is a perspective view showing an appearance of a robot arm mechanism equipped with a linear motion expansion / contraction mechanism according to the present embodiment. 図2は、図1のロボットアーム機構の側面図である。FIG. 2 is a side view of the robot arm mechanism of FIG. 図3は、図1のロボットアーム機構の内部構造を示す側面図である。FIG. 3 is a side view showing the internal structure of the robot arm mechanism of FIG. 図4は、図1のロボットアーム機構の構成を図記号表現により示す図である。FIG. 4 is a diagram showing the configuration of the robot arm mechanism of FIG. 図5は、図3の第1コマを示す図である。FIG. 5 is a diagram illustrating the first frame of FIG. 図6は、図3の第2コマを示す図である。FIG. 6 is a diagram illustrating the second frame in FIG. 3. 図7は、図6の第2コマに装着された磨耗防止パッドを示す斜視図である。FIG. 7 is a perspective view showing an anti-wear pad attached to the second frame of FIG. 図8は、図3の第1、第2コマの接合過程を説明するための図である。FIG. 8 is a view for explaining the joining process of the first and second frames in FIG. 図9は、図8のロック機構の接合過程を説明するための図である。FIG. 9 is a view for explaining a joining process of the lock mechanism of FIG. 図10は、磨耗防止剤による被膜部分を示す図である。FIG. 10 is a diagram showing a coating portion formed from an antiwear agent.
 以下、図面を参照しながら本実施形態に係る直動伸縮機構を説明する。なお、本実施形態に係る直動伸縮機構は、単独の機構(関節)として使用することができる。以下の説明では、複数の関節部のうち一の関節部が本実施形態に係る直動伸縮機構で構成された極座標型のロボットアーム機構を例に説明する。本実施形態に係る直動伸縮機構は、円筒座標型型のロボットアーム機構にも適用される事ができる。もちろん本実施形態に係る直動伸縮機構はロボットアーム機構以外の機構に適用されることもできる。以下の説明において、略同一の機能及び構成を有する構成要素については、同一符号を付し、重複説明は必要な場合にのみ行う。 Hereinafter, the linear motion expansion / contraction mechanism according to this embodiment will be described with reference to the drawings. In addition, the linear motion expansion-contraction mechanism which concerns on this embodiment can be used as an independent mechanism (joint). In the following description, a polar coordinate type robot arm mechanism in which one joint portion of the plurality of joint portions is configured by the linear motion extension mechanism according to the present embodiment will be described as an example. The linear motion expansion / contraction mechanism according to the present embodiment can also be applied to a cylindrical coordinate type robot arm mechanism. Of course, the linear motion expansion / contraction mechanism according to the present embodiment can also be applied to mechanisms other than the robot arm mechanism. In the following description, components having substantially the same function and configuration are denoted by the same reference numerals, and redundant description will be given only when necessary.
 図1は本実施形態に係る直動伸縮機構を装備するロボットアーム機構の外観を示している。図2は、図1のロボットアーム機構の側面図である。図3は、図1のロボットアーム機構の内部構造を示す側面図である。ロボットアーム機構は、基台1、旋回部(支柱部)2、ショルダー部4、アーム部5及び手首部6を備える。旋回部2、ショルダー部4、アーム部5及び手首部6は、基台1から順番に配設される。旋回部2、ショルダー部4、アーム部5は関節部J1,J2,J3にそれぞれ対応する。手首部6は、関節部J4,J5,J6がアセンブルされている。基台1には円筒体をなす旋回部2が典型的には鉛直に設置される。旋回部2は第1関節部J1を収容する。第1関節部J1は回転軸RA1を中心に回転する回転関節(rotational joint)である。回転軸RA1は鉛直方向に平行である。旋回部2は下部フレーム21と上部フレーム22とを有する。下部フレーム21の一端は第1関節部J1の固定部が接続される。下部フレーム21の他端は基台1に接続される。下部フレーム21は円筒形状のハウジング31により覆われる。上部フレーム22は第1関節部J1の回転部に接続され、回転軸RA1を中心に軸回転する。上部フレーム22は円筒形状のハウジング32により覆われる。第1関節部J1の回転に伴って下部フレーム21に対して上部フレーム22が回転し、それによりアーム部5は旋回する。円筒体をなす旋回部2の内部中空には後述する直動伸縮機構としての第3関節部J3の第1、第2コマ列51、52が収納される。 FIG. 1 shows the appearance of a robot arm mechanism equipped with a linear motion expansion / contraction mechanism according to this embodiment. FIG. 2 is a side view of the robot arm mechanism of FIG. FIG. 3 is a side view showing the internal structure of the robot arm mechanism of FIG. The robot arm mechanism includes a base 1, a turning part (supporting part) 2, a shoulder part 4, an arm part 5, and a wrist part 6. The turning part 2, the shoulder part 4, the arm part 5, and the wrist part 6 are arranged in order from the base 1. The turning part 2, the shoulder part 4, and the arm part 5 correspond to the joint parts J1, J2, and J3, respectively. The wrist 6 is assembled with joints J4, J5, and J6. The base 1 is typically provided with a swivel portion 2 that forms a cylindrical body vertically. The turning part 2 accommodates the first joint part J1. The first joint portion J1 is a rotational joint that rotates about the rotation axis RA1. The rotation axis RA1 is parallel to the vertical direction. The swivel unit 2 has a lower frame 21 and an upper frame 22. One end of the lower frame 21 is connected to the fixed portion of the first joint portion J1. The other end of the lower frame 21 is connected to the base 1. The lower frame 21 is covered with a cylindrical housing 31. The upper frame 22 is connected to the rotating portion of the first joint portion J1, and rotates about the rotation axis RA1. The upper frame 22 is covered with a cylindrical housing 32. With the rotation of the first joint portion J1, the upper frame 22 rotates with respect to the lower frame 21, whereby the arm portion 5 turns. First and second frame rows 51 and 52 of a third joint portion J3 serving as a linear motion extending / contracting mechanism to be described later are housed in the hollow interior of the swivel portion 2 forming a cylindrical body.
 旋回部2の上部にはショルダー部4が設置される。ショルダー部4は、回転関節である第2関節部J2を備える。第2関節部J2の回転によりアーム部2はその回転軸RA2の周りを回転する。第2関節部J2の回転軸RA2は回転軸RA1に直交する。ショルダー部4は、第2関節部J2の固定部(支持部)としての一対のサイドフレーム23を有する。一対のサイドフレーム23は、上部フレーム22に連結される。一対のサイドフレーム23は、鞍形形状のカバー33により覆われる。一対のサイドフレーム23にモータハウジングを兼用する第2関節部J2の回転部としての円筒体24が支持される。円筒体24の周面には、支持機構25が取り付けられる。支持機構25は円筒形状のカバー34により覆われる。鞍形カバー33と円筒カバー34との間の間隙は断面U字形状のU字蛇腹カバー14により覆われる。U字蛇腹カバー14は、第2関節部J2の起伏動に追従して伸縮する。支持機構25は、ドライブギア56、ガイドローラ57及びローラユニット58を保持する。ローラユニット58は、複数のローラ59を有し、支持機構25の前方に配置される。ローラユニット58の後方にはドライブギア56が配置される。ドライブギア56には、ドライブギア56は図示しないモータユニットに接続される。モータユニットは、ドライブギア56を回転させるための動力を発生する。ドライブギア56には、第1コマ53のリニアギア539が噛み合わされる。リニアギア539は、第1コマ53の内側の面、換言すると、第2コマ54と接合する側の面の幅中央に連結方向に沿って形成されている。複数の第1コマ53が直線状に整列されたときに隣合うリニアギア539は直線状につながって、長いリニアギアを構成する。直線状につながったリニアギア539はドライブギア56とともにラックアンドピニオン機構を構成する。ドライブギア56の上方にはガイドローラ57が第1コマ53の厚みと略等価な距離を隔てて配置される。これにより、ドライブギア56はガイドローラ57に押圧された第1コマ53のリニアギア539に噛み合わされ、ドライブギア56による第1コマ列51のスムーズな送り出しが実現される。円筒体24の軸回転に伴って支持機構25は回動し、支持機構25に支持されたアーム部5が上方又は下方に回転する。 The shoulder part 4 is installed on the upper part of the turning part 2. The shoulder portion 4 includes a second joint portion J2 that is a rotary joint. The arm portion 2 rotates around the rotation axis RA2 by the rotation of the second joint portion J2. The rotation axis RA2 of the second joint portion J2 is orthogonal to the rotation axis RA1. The shoulder part 4 has a pair of side frames 23 as a fixing part (support part) of the second joint part J2. The pair of side frames 23 are connected to the upper frame 22. The pair of side frames 23 is covered with a bowl-shaped cover 33. The pair of side frames 23 supports a cylindrical body 24 as a rotating portion of the second joint portion J2 that also serves as a motor housing. A support mechanism 25 is attached to the peripheral surface of the cylindrical body 24. The support mechanism 25 is covered with a cylindrical cover 34. The gap between the bowl-shaped cover 33 and the cylindrical cover 34 is covered with a U-shaped bellows cover 14 having a U-shaped cross section. The U-shaped bellows cover 14 expands and contracts following the up-and-down movement of the second joint portion J2. The support mechanism 25 holds a drive gear 56, a guide roller 57, and a roller unit 58. The roller unit 58 includes a plurality of rollers 59 and is disposed in front of the support mechanism 25. A drive gear 56 is disposed behind the roller unit 58. The drive gear 56 is connected to a motor unit (not shown). The motor unit generates power for rotating the drive gear 56. The linear gear 539 of the first frame 53 is meshed with the drive gear 56. The linear gear 539 is formed along the connecting direction at the inner surface of the first frame 53, in other words, at the center of the width of the surface to be joined to the second frame 54. When the plurality of first frames 53 are aligned in a straight line, the adjacent linear gears 539 are connected in a straight line to form a long linear gear. The linear gear 539 connected in a straight line forms a rack and pinion mechanism together with the drive gear 56. A guide roller 57 is disposed above the drive gear 56 at a distance substantially equivalent to the thickness of the first frame 53. As a result, the drive gear 56 is engaged with the linear gear 539 of the first frame 53 pressed by the guide roller 57, so that the drive gear 56 can smoothly feed the first frame row 51. As the cylindrical body 24 rotates, the support mechanism 25 rotates, and the arm portion 5 supported by the support mechanism 25 rotates upward or downward.
 第3関節部J3は直動伸縮機構(linear motion extending and retracting mechanism)である。直動伸縮機構は発明者らが新規に開発した構造を備えており、可動範囲が従来の直動関節(prismatic joint)より明確に長い。第3関節部J3のアーム部5は屈曲自在であるが、中心軸(伸縮中心軸RA3)に沿ってアーム部5の根元の支持機構25から前方に送り出されるときには屈曲が制限され、直線的剛性が確保される。アーム部5は後方に引き戻されるときには屈曲が回復される。アーム部5は第1コマ列51と第2コマ列52とを有する。第1コマ列51は屈曲自在に連結された複数の第1コマ53からなる。各第1コマ53は略平板形に構成される。複数の第1コマ53は複数のヒンジ部で屈曲自在に一列に接続される。各ヒンジ部は、隣り合うペアの第1コマ53をその端部どうしで接続する。第2コマ列52は複数の第2コマ54からなる。各第2コマ54は、円形又は多角形の断面形状を有する管又はその半管形状である。つまり、半管形状は、半円菅形状と半角菅形状とのいずれである。典型的には各第2コマ54は、底板と2側板とが直角に組み合わされた半角菅形状である。複数の第2コマ54は複数のヒンジ部で屈曲自在に一列に接続される。各ヒンジ部は、隣り合うペアの第2コマ54をその底板の端部どうしで接続する。第2コマ列52の屈曲は、第2コマ54の側板の端面どうしが当接する位置で係止される。その位置では複数の第2コマ列52は直線的に並ぶ。第1コマ列51の先頭の第1コマ53と、第2コマ列52の先頭の第2コマ54とは結合コマ55により接続される。例えば、結合コマ55は第1コマ53と第2コマ54とを合成した形状を有している。 The third joint J3 is a linear motion extending and retracting mechanism. The linear motion expansion / contraction mechanism has a structure newly developed by the inventors, and the movable range is clearly longer than that of a conventional prismatic joint. Although the arm portion 5 of the third joint portion J3 is freely bendable, the bending is limited when the arm portion 5 is fed forward from the support mechanism 25 at the base of the arm portion 5 along the central axis (extension / retraction center axis RA3), and linear rigidity is achieved. Is secured. When the arm part 5 is pulled back, the bending is recovered. The arm unit 5 includes a first frame row 51 and a second frame row 52. The first frame row 51 is composed of a plurality of first frames 53 that are connected to be freely bent. Each first frame 53 is formed in a substantially flat plate shape. The plurality of first frames 53 are connected in a row so as to be freely bent by a plurality of hinge portions. Each hinge portion connects adjacent pairs of first frames 53 at their end portions. The second frame row 52 includes a plurality of second frames 54. Each second frame 54 is a tube having a circular or polygonal cross-sectional shape or a semi-tube shape thereof. That is, the semi-tubular shape is either a semicircular ridge shape or a half-square ridge shape. Typically, each second piece 54 has a half-angled bowl shape in which a bottom plate and a two-side plate are combined at a right angle. The plurality of second frames 54 are connected in a row at a plurality of hinge portions so as to be freely bent. Each hinge portion connects adjacent pairs of second frames 54 at the end portions of the bottom plate. The bending of the second frame row 52 is locked at a position where the end surfaces of the side plates of the second frame 54 come into contact with each other. At that position, the plurality of second frame rows 52 are linearly arranged. The first first frame 53 of the first frame sequence 51 and the second second frame 54 of the second frame sequence 52 are connected by a combined frame 55. For example, the combined frame 55 has a shape obtained by combining the first frame 53 and the second frame 54.
 第1、第2コマ列51,52は支持機構25のローラユニット58を通過する際にローラ59により互いに押圧されて接合する。接合により第1、第2コマ列51,52は直線的剛性を発揮し、柱状のアーム部5を構成する。ドライブギア56が順回転するとき第1、第2コマ列51,52は柱状体となって前方に送り出される。ドライブギア56が逆回転するとき柱状体は引き戻され、ローラユニット58とドライブギア56との間で第1、第2コマ列51,52に分離される。分離された第1、第2コマ列51,52はそれぞれ屈曲可能な状態に復帰する。屈曲可能な状態に復帰した第1、第2コマ列51,52は、ともに同じ方向(内側)に屈曲し、旋回部2の内部に鉛直に収納される。このとき、第1コマ列51は第2コマ列52に略平行にほぼ揃った状態で収納される。 The first and second frame rows 51 and 52 are pressed and joined to each other by the roller 59 when passing through the roller unit 58 of the support mechanism 25. By joining, the first and second frame rows 51 and 52 exhibit linear rigidity and constitute a columnar arm portion 5. When the drive gear 56 rotates in the forward direction, the first and second frame rows 51 and 52 become columnar bodies and are sent forward. When the drive gear 56 rotates in the reverse direction, the columnar body is pulled back and separated into the first and second frame rows 51 and 52 between the roller unit 58 and the drive gear 56. The separated first and second frame rows 51 and 52 are returned to a bendable state. The first and second frame rows 51, 52 that have returned to the bendable state are both bent in the same direction (inner side) and stored vertically in the turning unit 2. At this time, the first frame row 51 is stored in a state of being substantially aligned with the second frame row 52 substantially in parallel.
 アーム部5の先端には手首部6が取り付けられる。手首部6は第4~第6関節部J4~J6を装備する。第4~第6関節部J4~J6はそれぞれ直交3軸の回転軸RA4~RA6を備える。第4関節部J4は伸縮中心軸RA3と略一致する第4回転軸RA4を中心に回転する回転関節であり、この第4関節部J4の回転によりエンドエフェクタは揺動する。第5関節部J5は第4回転軸RA4に対して直交する第5回転軸RA5を中心に回転する回転関節である。この第5関節部J5の回転によりエンドエフェクタは前後に傾動する。第6関節部J6は第4回転軸RA4と第5回転軸RA5とに対して直交する直交する第6回転軸RA6を中心に回転する回転関節である。この第6関節部J6の回転によりエンドエフェクタは軸回転される。 The wrist part 6 is attached to the tip of the arm part 5. The wrist 6 is equipped with fourth to sixth joints J4 to J6. The fourth to sixth joints J4 to J6 are each provided with three orthogonal rotation axes RA4 to RA6. The fourth joint portion J4 is a rotary joint that rotates about a fourth rotation axis RA4 that substantially coincides with the expansion / contraction center axis RA3, and the end effector swings by the rotation of the fourth joint portion J4. The fifth joint portion J5 is a rotary joint that rotates about a fifth rotation axis RA5 orthogonal to the fourth rotation axis RA4. The end effector tilts back and forth by the rotation of the fifth joint J5. The sixth joint portion J6 is a rotary joint that rotates about a sixth rotation axis RA6 that is orthogonal to the fourth rotation axis RA4 and the fifth rotation axis RA5. The end effector is axially rotated by the rotation of the sixth joint J6.
 エンドエフェクタ(手先効果器)は、手首部6の第6関節部J6の回転部下部に設けられたアダプタ7に取り付けられる。エンドエフェクタはロボットが作業対象(ワーク)に直接働きかける機能を持つ部分であり、例えば把持部、真空吸着部、ナット締め具、溶接ガン、スプレーガンなどのタスクに応じて様々なツールが存在する。エンドエフェクタは、第1、第2、第3関節部J1,J2,J3により任意位置に移動され、第4、第5、第6関節部J4,J5,J6により任意姿勢に配置される。特に第3関節部J3のアーム部5の伸縮距離の長さは、基台1の近接位置から遠隔位置までの広範囲の対象にエンドエフェクタを到達させることを可能にする。第3関節部J3はそれを構成する直動伸縮機構により実現される直線的な伸縮動作とその伸縮距離の長さとが従前の直動関節と異なる特徴的な点である。 The end effector (hand effector) is attached to an adapter 7 provided at the lower part of the rotating part of the sixth joint part J6 of the wrist part 6. The end effector is a part having a function of directly acting on a work target (work) by the robot, and various tools such as a gripping part, a vacuum suction part, a nut fastener, a welding gun, and a spray gun exist. The end effector is moved to an arbitrary position by the first, second, and third joint portions J1, J2, and J3, and is disposed in an arbitrary posture by the fourth, fifth, and sixth joint portions J4, J5, and J6. In particular, the length of the expansion / contraction distance of the arm portion 5 of the third joint portion J3 enables the end effector to reach a wide range of objects from the proximity position of the base 1 to the remote position. The third joint portion J3 is a characteristic point that is different from the conventional linear motion joint in the linear expansion / contraction operation realized by the linear motion expansion / contraction mechanism constituting the third joint portion J3 and the length of the expansion / contraction distance.
 図4はロボットアーム機構の構成を図記号表現により示している。ロボットアーム機構において、根元3軸を構成する第1関節部J1と第2関節部J2と第3関節部J3とにより3つの位置自由度が実現される。また、手首3軸を構成する第4関節部J4と第5関節部J5と第6関節部J6とにより3つの姿勢自由度が実現される。図5に示すように、第1関節部J1の回転軸RA1は鉛直方向に設けられる。第2関節部J2の回転軸RA2は水平方向に設けられる。第2関節部J2は第1関節部J1に対して回転軸RA1と回転軸RA1に直交する軸との2方向に関してオフセットされる。第2関節部J2の回転軸RA2は、第1関節部J1の回転軸RA1には交差しない。第3関節部J3の移動軸RA3は回転軸RA2に対して直交する向きに設けられる。第3関節部J2は第2関節部J2に対して回転軸RA1と回転軸RA1に直交する軸との2方向に関してオフセットされる。第3関節部J3の回転軸RA3は、第2関節部J2の回転軸RA2には交差しない。複数の関節部J1-J6の根元3軸のうちの一つの回転関節部が直動伸縮関節部J3に換装される。第1関節部J1に対して第2関節部J2が2方向にオフセットされる。第2関節部J2に対して第3関節部J3が2方向にオフセットされる。これらにより、本実施形態に係るロボットアーム機構は、特異点を解消することを実現する。 Fig. 4 shows the configuration of the robot arm mechanism in graphical symbols. In the robot arm mechanism, three position degrees of freedom are realized by the first joint portion J1, the second joint portion J2, and the third joint portion J3 that form the three base axes. In addition, three posture degrees of freedom are realized by the fourth joint portion J4, the fifth joint portion J5, and the sixth joint portion J6 constituting the wrist three axes. As shown in FIG. 5, the rotation axis RA1 of the first joint portion J1 is provided in the vertical direction. The rotation axis RA2 of the second joint portion J2 is provided in the horizontal direction. The second joint portion J2 is offset with respect to the first joint portion J1 with respect to the two directions of the rotation axis RA1 and an axis orthogonal to the rotation axis RA1. The rotation axis RA2 of the second joint portion J2 does not intersect the rotation axis RA1 of the first joint portion J1. The movement axis RA3 of the third joint portion J3 is provided in a direction orthogonal to the rotation axis RA2. The third joint portion J2 is offset with respect to the second joint portion J2 with respect to two directions of the rotation axis RA1 and an axis orthogonal to the rotation axis RA1. The rotation axis RA3 of the third joint portion J3 does not intersect the rotation axis RA2 of the second joint portion J2. One rotary joint portion of the base three axes of the plurality of joint portions J1-J6 is replaced with a linear motion expansion / contraction joint portion J3. The second joint J2 is offset in two directions with respect to the first joint J1. The third joint portion J3 is offset in two directions with respect to the second joint portion J2. Thus, the robot arm mechanism according to the present embodiment realizes elimination of singularities.
 (第1コマ53) 
 図5は、図3の第1コマ53の構造を示す図である。第1コマ53は全体として略平板体である。第1コマ53は、平板矩形の本体部531に一対の支持ブロック532と軸受ブロック533とが一体成形されてなる。一対の支持ブロック532は、本体部531の前端両側に前方に突出して設けられる。軸受ブロック533は、本体部531の後端中央に後方に突出して設けられる。前端の一対の支持ブロック532には、第1コマ53の幅方向と平行に一対の軸孔534が貫通されている。後端の軸受ブロック533にも、第1コマ53の幅方向と平行に軸孔535が貫通されている。第1コマ53の前端の一対の支持ブロック532の間に、他の第1コマ53の後端の軸受ブロック533が嵌め込まれた状態で、一対の軸孔534と軸孔535とは連続的につながる。この連続的につながった貫通孔に図示しないシャフトが挿入され、前後の第1コマ53は互いに回転自在に連結される。第1コマ53の背面の幅中央には連結方向(長さ方向)と平行に前後に渡ってリニアギア539が設けられる。第1コマ53の背面中央には前後にわたってリニアギア539が設けられ、当該背面両側には四角錐台形状の一対の突起部(ピンホールブロック)536が垂直に突出される。一対のピンホールブロック536は第1コマ53の前後方向(長さ方向)の中央付近の両側に位置する。ピンホールブロック536にはその前後方向に沿ってロックピンホール537が空けられている。
(First frame 53)
FIG. 5 is a diagram showing the structure of the first frame 53 of FIG. The first frame 53 is a substantially flat body as a whole. The first frame 53 is formed by integrally forming a pair of support blocks 532 and a bearing block 533 on a flat rectangular main body 531. The pair of support blocks 532 are provided to protrude forward on both sides of the front end of the main body portion 531. The bearing block 533 is provided to protrude rearward at the center of the rear end of the main body portion 531. A pair of shaft holes 534 are passed through the pair of support blocks 532 at the front end in parallel with the width direction of the first frame 53. A shaft hole 535 is also passed through the bearing block 533 at the rear end in parallel with the width direction of the first frame 53. The pair of shaft holes 534 and the shaft holes 535 are continuously formed in a state where the bearing block 533 at the rear end of the other first frame 53 is fitted between the pair of support blocks 532 at the front end of the first frame 53. Connected. A shaft (not shown) is inserted into the continuously connected through-holes, and the front and rear first frames 53 are connected to each other in a freely rotatable manner. A linear gear 539 is provided at the center of the width of the back surface of the first frame 53 across the front and rear in parallel with the connecting direction (length direction). A linear gear 539 is provided at the center of the back surface of the first frame 53, and a pair of quadrangular pyramid-shaped projections (pinhole blocks) 536 project vertically on both sides of the back surface. The pair of pinhole blocks 536 are located on both sides near the center of the first frame 53 in the front-rear direction (length direction). A lock pin hole 537 is formed in the pin hole block 536 along the front-rear direction.
 図5では、第1、第2コマ53、54が接合した状態で、第2コマ54に接触する第1コマ53の接触面を斜線で示している。図5に示すように、第1コマ53の接触面は、第1コマ53の背面両側部分と、ピンホールブロック536の前端面と後端面とである。 In FIG. 5, the contact surface of the first frame 53 that contacts the second frame 54 in a state where the first and second frames 53 and 54 are joined is indicated by hatching. As shown in FIG. 5, the contact surfaces of the first frame 53 are the back side portions of the first frame 53 and the front and rear end surfaces of the pinhole block 536.
 (第2コマ54) 
 図6は、図3の第2コマ54の構造を示す図である。第2コマ54は半角管形状である。第2コマ54は、底板541と、同サイズ、同形状の一対の側板540とからなる。底板541の前端両側に一対の支持ブロック542が突設される。底板541の後端中央に軸受ブロック543が突設される。前端の一対の支持ブロック542には、第2コマ54の幅方向と平行に一対の軸孔544が貫通されている。後端の軸受ブロック543にも、第2コマ54の幅方向と平行に軸孔545が貫通されている。第2コマ54の前端の一対の支持ブロック542の間に、他の第2コマ54の後端の軸受ブロック543が嵌め込まれた状態で、一対の軸孔544と軸孔545とは連続的につながる。この連続的につながった貫通孔にシャフトが挿入され、前後の第2コマ54は互いに回転自在に連結される。第2コマ54の側板540それぞれの前端上部にはロックピンブロック546が内側に突設される。ロックピンブロック546は直方体をなし、その前方側面には、ロックピン547が設けられる。ロックピン547は円柱体をなし、連結方向と平行に前方に向かって突設される。第2コマ54の側板540それぞれの後端上部にはチャックブロック548が内側に突設される。チャックブロック548は、四角錐台形状をなし、その傾斜面が後方に向く。第2コマ列22において、前方の第2コマ54のチャックブロック548は、後方の第2コマ54のロックピンブロック546とともに、ピンホールブロック536を前後に受ける受け部を構成する。
(2nd frame 54)
FIG. 6 is a diagram showing the structure of the second frame 54 of FIG. The second frame 54 has a half-angle tube shape. The second frame 54 includes a bottom plate 541 and a pair of side plates 540 having the same size and shape. A pair of support blocks 542 are provided on both sides of the front end of the bottom plate 541. A bearing block 543 projects from the center of the rear end of the bottom plate 541. A pair of shaft holes 544 are passed through the pair of support blocks 542 at the front end in parallel with the width direction of the second frame 54. A shaft hole 545 is also passed through the bearing block 543 at the rear end in parallel with the width direction of the second frame 54. The pair of shaft holes 544 and 545 are continuously formed in a state in which the bearing block 543 at the rear end of the other second piece 54 is fitted between the pair of support blocks 542 at the front end of the second piece 54. Connected. A shaft is inserted into the continuously connected through hole, and the front and rear second pieces 54 are rotatably connected to each other. A lock pin block 546 protrudes inward from the upper front end of each side plate 540 of the second frame 54. The lock pin block 546 has a rectangular parallelepiped shape, and a lock pin 547 is provided on the front side surface thereof. The lock pin 547 forms a cylindrical body and projects forward in parallel with the connecting direction. A chuck block 548 protrudes inwardly from the upper rear end of each side plate 540 of the second frame 54. The chuck block 548 has a quadrangular pyramid shape, and its inclined surface faces rearward. In the second frame row 22, the chuck block 548 of the front second frame 54, together with the lock pin block 546 of the rear second frame 54, constitutes a receiving portion that receives the pinhole block 536 forward and backward.
 図6では、第1、第2コマ53、54が接合した状態で、第1コマ53に接触する第2コマ54の接触面を斜線で示している。図6に示すように、第2コマ54の接触面は、一対の側板540の上端面、ロックピンブロック546の前端面、及びチャックブロック548の後端面である。 In FIG. 6, the contact surface of the second frame 54 that contacts the first frame 53 in a state where the first and second frames 53 and 54 are joined is indicated by hatching. As shown in FIG. 6, the contact surface of the second piece 54 is the upper end surface of the pair of side plates 540, the front end surface of the lock pin block 546, and the rear end surface of the chuck block 548.
 (ロック機構) 
 直動伸縮機構は、第1、第2コマ53,54の接合状態を堅持するためのロック機構を有する。ロック機構は、第2コマ54のチャックブロック548及びロックピンブロック546と、第1コマ53のピンホールブロック536とにより構成される。
(Lock mechanism)
The linear motion expansion / contraction mechanism has a lock mechanism for maintaining the joined state of the first and second frames 53 and 54. The locking mechanism includes a chuck block 548 and a lock pin block 546 of the second frame 54, and a pinhole block 536 of the first frame 53.
 アーム部5が伸長するとき、前後の第2コマ54の受け部により第1コマ53のピンホールブロック536が狭み込まれ、これにより第1、第2コマ53,54は接合される。第1、第2コマ53,54の接合状態は、第1コマ53のピンホール537に第2コマ54のロックピン547が挿入された状態で維持される。第2コマ54のロックピン547は、第2コマ54がローラユニット58の最後尾のローラ59を通過し、その前方の第2コマ54に対して直線状に整列するとき、第1コマ53のピンホール537に挿入される。第1コマ53のピンホール537に第2コマ54のロックピン547が挿入された状態は、前後の第2コマ54が直線状に整列された状態、つまり、アーム部5の後端部分がローラユニット58に堅持された状態で維持される。 When the arm portion 5 is extended, the pinhole block 536 of the first frame 53 is narrowed by the receiving portions of the front and rear second frames 54, whereby the first and second frames 53 and 54 are joined. The joined state of the first and second frames 53 and 54 is maintained in a state where the lock pin 547 of the second frame 54 is inserted into the pin hole 537 of the first frame 53. The lock pin 547 of the second frame 54 is arranged so that the second frame 54 passes through the last roller 59 of the roller unit 58 and is aligned linearly with the second frame 54 in front of the second frame 54. It is inserted into the pinhole 537. The state in which the lock pin 547 of the second frame 54 is inserted into the pin hole 537 of the first frame 53 is a state where the front and rear second frames 54 are linearly aligned, that is, the rear end portion of the arm portion 5 is a roller. It is maintained in a state of being firmly held by the unit 58.
 アーム部5が収縮するとき、ローラユニット58の後方において、第2コマ54は屈曲可能な状態に復帰し、重力により下方に引かれる。一方、第1コマ53はドライブギア56により水平姿勢を維持した状態で後方に引かれる。第2コマ54が下方に引かれ、第1コマ53が後方に引かれることで、第1コマ53のピンホール537から第2コマ54のロックピン547が抜け、前後の第2コマ54の受け部は、第1コマ53のピンホールブロック536を開放し、これにより第1、第2コマ53,54の接合状態が解除され、互いに屈曲可能に分離される。 When the arm portion 5 contracts, the second frame 54 returns to a bendable state behind the roller unit 58 and is pulled downward by gravity. On the other hand, the first frame 53 is pulled rearward by the drive gear 56 while maintaining the horizontal posture. When the second frame 54 is pulled downward and the first frame 53 is pulled rearward, the lock pin 547 of the second frame 54 is pulled out from the pin hole 537 of the first frame 53, and the second frame 54 is received by the front and rear. The part opens the pinhole block 536 of the first frame 53, whereby the joined state of the first and second frames 53 and 54 is released, and the first frame 53 and the second frame 53 are separated from each other so as to be bent.
 上記説明したように、直動伸縮機構を構成するアーム部5の伸縮は、第1、第2コマ53,54が送り出されるときに接合し、引き戻されるときに離反することにより実現される。第1、第2コマ53,54が接合するとき、第1コマ53に対して第2コマ54が衝突することにより、第1、第2コマ53,54の接触面は磨耗する。また、第1、第2コマ53,54が接合した状態で、アーム部5の伸縮動等によりコマが微小に振動することにより接触面が磨耗する。第1、第2コマ53,54の接触面の摩耗は、第1、第2コマ53,54の外形寸法を変化させる。第1、第2コマ53,54の外形寸法の変化は、アーム部5の剛性を低下させ、アーム部5の直線性を阻害する可能性がある。本実施形態に係る直動伸縮機構は、第1、第2コマ53,54の接触面の磨耗を軽減する。具体的には、第1コマ53の接触面と第2コマ54の接触面とのうち、少なくとも一方の接触面の少なくとも一部分に、摩耗防止パッドを装着する。摩耗防止パッドとともに、又は摩耗防止パッドに代えて、第1コマ53の接触面と第2コマ54の接触面とのうち、少なくとも一方の接触面の少なくとも一部分に、コーティング剤がコーティングされている。 As described above, the expansion and contraction of the arm portion 5 constituting the linear motion expansion / contraction mechanism is realized by joining when the first and second frames 53 and 54 are sent out and separating when the first and second frames 53 and 54 are pulled back. When the first and second frames 53 and 54 are joined, the contact surfaces of the first and second frames 53 and 54 are worn by the collision of the second frame 54 against the first frame 53. Further, in the state where the first and second pieces 53 and 54 are joined, the contact surface is worn due to minute vibrations caused by the expansion and contraction of the arm portion 5 and the like. The wear on the contact surfaces of the first and second frames 53 and 54 changes the outer dimensions of the first and second frames 53 and 54. Changes in the external dimensions of the first and second frames 53 and 54 may decrease the rigidity of the arm unit 5 and hinder the linearity of the arm unit 5. The linear motion expansion / contraction mechanism according to this embodiment reduces wear on the contact surfaces of the first and second frames 53 and 54. Specifically, the wear prevention pad is attached to at least a part of at least one of the contact surface of the first frame 53 and the contact surface of the second frame 54. A coating agent is coated on at least a part of at least one of the contact surface of the first piece 53 and the contact surface of the second piece 54 together with or in place of the wear prevention pad.
 図7は、図3の第1コマ53に装着された摩耗防止パッドを示す斜視図である。図7に示すように、磨耗防止パッド550は、好適にはチャックブロック548の後方側面に装着される。磨耗防止パッド550は、例えば円盤形であり、接着等によりチャックブロック548に貼着される。磨耗防止パッド550は、第1、第2コマ53,54の表面硬度、つまり素材(例えばAlCu系のアルミニウム合金)、又は第1、第2コマ53,54の表面コーティング層(例えばハードアルマイト層)よりも硬度が低い金属又は樹脂製である。樹脂であれば、天然ゴムの他、摩擦係数が低く、耐久性が高いポリ四フッ化エチレン等のフッ素系の樹脂、超高分子量高密度ポリエチレン、さらに自己潤滑性樹脂としてポリアセタール、ポリアミド、ポリテトラフルオロエチレンなどが採用される。第1、第2コマ53,54同士の衝突、接触、摺動は、第1、第2コマ53,54よりも低硬度な材料の磨耗防止パッド550を優先的に磨耗させる。 FIG. 7 is a perspective view showing the anti-wear pad attached to the first frame 53 of FIG. As shown in FIG. 7, the wear prevention pad 550 is preferably attached to the rear side surface of the chuck block 548. The wear prevention pad 550 has a disk shape, for example, and is attached to the chuck block 548 by adhesion or the like. The wear prevention pad 550 has a surface hardness of the first and second tops 53 and 54, that is, a material (for example, AlCu-based aluminum alloy), or a surface coating layer (for example, a hard anodized layer) of the first and second tops 53 and 54. It is made of a metal or resin having a lower hardness. In the case of resins, in addition to natural rubber, fluorine resins such as polytetrafluoroethylene, which has a low friction coefficient and high durability, ultrahigh molecular weight high density polyethylene, and polyacetal, polyamide, polytetrafluoroethylene as self-lubricating resins. Fluoroethylene is used. The collision, contact and sliding between the first and second frames 53 and 54 preferentially wear the wear prevention pad 550 made of a material having a hardness lower than that of the first and second frames 53 and 54.
 図8は、図3のアーム部5の接合過程を説明するための図である。図9は、図8のロック機構を示す概略図である。図9(a),(b),(c)はそれぞれ図8(a),(b),(c)のロック機構を示す概略図である。図8(a),図8(b)、図9(a)、図9(b)に示すように、第2コマ54-1が屈曲した状態から直線的な状態に変位するとき、第2コマ54-1のチャックブロック548-1の後方側面は、第1コマ53-1のピンホールブロック536-1の前方側面に衝突し、これにより接触面が磨耗する。また、図8(c)、図9(c)に示すように、後方の第2コマ54-2が屈曲した状態から直線的な状態に変位したとき、後方の第2コマ54-2のロックピンブロック546-2は第1コマ53-1のピンホールブロック536-1に衝突し、第1コマ53-1のピンホールブロック536-1は前方に押され、その前方側面が第2コマ54-1のチャックブロック548-1の後方側面を押圧する。チャックブロック548-1の後方側面とピンホールブロック536-1の前方側面とは伸縮軸RA3に対して傾斜しているため、チャックブロック548-1の後方側面に対してピンホールブロック536-1の前方側面が滑り、磨耗する。 FIG. 8 is a view for explaining the joining process of the arm portion 5 of FIG. FIG. 9 is a schematic view showing the locking mechanism of FIG. FIGS. 9A, 9B, and 9C are schematic views showing the locking mechanisms of FIGS. 8A, 8B, and 8C, respectively. As shown in FIGS. 8A, 8B, 9A, and 9B, when the second frame 54-1 is displaced from the bent state to the linear state, The rear side surface of the chuck block 548-1 of the top 54-1 collides with the front side surface of the pinhole block 536-1 of the first top 53-1, and the contact surface wears. Further, as shown in FIGS. 8C and 9C, when the rear second frame 54-2 is displaced from the bent state to the linear state, the rear second frame 54-2 is locked. The pin block 546-2 collides with the pinhole block 536-1 of the first frame 53-1, the pinhole block 536-1 of the first frame 53-1 is pushed forward, and the front side surface thereof is the second frame 54-1. -1 of the chuck block 548-1 is pressed. Since the rear side surface of the chuck block 548-1 and the front side surface of the pinhole block 536-1 are inclined with respect to the telescopic axis RA3, the pinhole block 536-1 is arranged with respect to the rear side surface of the chuck block 548-1. The front side slips and wears.
 このように、第1コマ53のピンホールブロック536の前方側面と第2コマ54のチャックブロック548の後方側面との間の接合強度は他の接触面のそれよりも高く、単位面積当たりにかかる応力が高く、従って他の接触面に比べて磨耗の進行が早い。第2コマ54のチャックブロック548の後方側面に磨耗防止パッド550を装着することは、第1、第2コマ53,54の接触面の磨耗を最も効果的に軽減する。具体的には、第2コマ54のチャックブロック548の後方側面に磨耗防止パッド550は、第2コマ54のチャックブロック548の後方側面の磨耗を防止し、第1コマ53のピンホールブロック536の前方側面の磨耗を軽減する。また、磨耗防止パッド550は、第1コマ53に対して第2コマ54が衝突する衝撃を緩和し、他の接触面の磨耗も軽減する。さらに、磨耗防止パッド550は、滑り止めとして機能し、第1、第2コマ53,54の接触面に発生する滑り磨耗を軽減する。 As described above, the bonding strength between the front side surface of the pinhole block 536 of the first frame 53 and the rear side surface of the chuck block 548 of the second frame 54 is higher than that of the other contact surfaces, and is applied per unit area. The stress is high and therefore wear progresses faster compared to other contact surfaces. Wearing the wear prevention pad 550 on the rear side surface of the chuck block 548 of the second frame 54 most effectively reduces wear on the contact surfaces of the first and second frames 53 and 54. Specifically, the wear prevention pad 550 on the rear side surface of the chuck block 548 of the second frame 54 prevents wear of the rear side surface of the chuck block 548 of the second frame 54, and the pinhole block 536 of the first frame 53 Reduce front side wear. Further, the wear prevention pad 550 reduces the impact of the second frame 54 colliding with the first frame 53, and also reduces the wear of other contact surfaces. Further, the wear prevention pad 550 functions as an anti-slip and reduces the sliding wear generated on the contact surfaces of the first and second pieces 53 and 54.
 なお、磨耗防止パッド550の装着位置は、これに限定されない。例えば、磨耗防止パッド550は、第1コマ53のピンホールブロック536の前方側面に装着されてもよい。この場合、磨耗防止パッド550を第2コマ54のチャックブロック548の後方側面に装着したときと同等の効果を得られる。また、ロック機構は、第1コマ53のピンホール537に第2コマ54のロックピン547を挿入した状態で維持できれば、第1、第2コマ53,54が接合した状態で、チャックブロック548の後方側面とピンホールブロック536の前方側面とが接触していなくてもよい。そのため、磨耗防止パッド550を、第2コマ54のチャックブロック548の後方側面又は第1コマ53のピンホールブロック536の前方側面に装着することは、他の接触面に磨耗防止パッド550が装着される場合に比べてコマ外形に影響はなく、磨耗防止パッド550が磨耗したときのアーム部5の性能低下も小さい。もちろん、磨耗防止パッド550は、チャックブロック548の後方側面とピンホールブロック536の前方側面と以外の第1、第2コマ53,54の接触面に装着されてもよい。 In addition, the mounting position of the wear prevention pad 550 is not limited to this. For example, the wear prevention pad 550 may be attached to the front side surface of the pinhole block 536 of the first frame 53. In this case, an effect equivalent to that obtained when the wear prevention pad 550 is mounted on the rear side surface of the chuck block 548 of the second frame 54 can be obtained. Further, if the lock mechanism can be maintained with the lock pin 547 of the second frame 54 inserted into the pin hole 537 of the first frame 53, the first and second frames 53, 54 are joined to each other in the chuck block 548. The rear side surface and the front side surface of the pinhole block 536 may not be in contact with each other. Therefore, mounting the wear prevention pad 550 on the rear side surface of the chuck block 548 of the second frame 54 or the front side surface of the pinhole block 536 of the first frame 53 causes the wear prevention pad 550 to be mounted on the other contact surface. There is no effect on the outer shape of the frame as compared with the case where the wear prevention pad 550 is worn. Of course, the wear prevention pad 550 may be attached to the contact surfaces of the first and second frames 53 and 54 other than the rear side surface of the chuck block 548 and the front side surface of the pinhole block 536.
 また、第1、第2コマ53,54の磨耗を軽減するために、第1コマ53の接触面と第2コマ54の接触面とのうち、少なくとも一方の接触面の少なくとも一部分に、磨耗防止剤、典型的には樹脂コーティング剤、好ましくはフッ素を主成分とする樹脂コーティング剤、例えばハナール(登録商標)がコーティングされていてもよい。図10は、磨耗防止剤553による被膜部分を示す図である。図10に示すように、例えば、第2コマ54の接触面の全面に樹脂コーティング剤553をコーティングしてもよい。 Further, in order to reduce wear of the first and second frames 53 and 54, at least a part of at least one of the contact surface of the first frame 53 and the contact surface of the second frame 54 is prevented from wearing. An agent, typically a resin coating agent, preferably a fluorine-based resin coating agent such as Hanar (registered trademark) may be coated. FIG. 10 is a view showing a coating portion formed by the wear inhibitor 553. As shown in FIG. 10, for example, a resin coating agent 553 may be coated on the entire contact surface of the second frame 54.
 また第1コマ53の接触面と第2コマ54の接触面とのうち少なくとも一方に複数の先鋭突起が形成されて、それら先鋭突起の先端(接触点)において互いに接触するようにしてもよく、その場合、少なくとも一つの先鋭突起の先端に微小な摩耗防止パッドが装着され、又はコーティング剤がコーティングされていてもよい。 In addition, a plurality of sharp protrusions may be formed on at least one of the contact surface of the first frame 53 and the contact surface of the second frame 54, and the tips (contact points) of the sharp protrusions may be in contact with each other. In that case, a minute anti-abrasion pad may be attached to the tip of at least one sharp projection, or a coating agent may be coated.
 本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれると同様に、特許請求の範囲に記載された発明とその均等の範囲に含まれるものである。 Although several embodiments of the present invention have been described, these embodiments are presented as examples and are not intended to limit the scope of the invention. These embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the spirit of the invention. These embodiments and their modifications are included in the scope and gist of the invention, and are also included in the invention described in the claims and the equivalents thereof.
 54…第2コマ、540…側板、541…底板、542…支持ブロック、543…軸受ブロック、544,545…軸孔、546…ロックピンブロック、547…ロックピン、548…チャックブロック、550…磨耗防止パッド。 54 ... second frame, 540 ... side plate, 541 ... bottom plate, 542 ... support block, 543 ... bearing block, 544,545 ... shaft hole, 546 ... lock pin block, 547 ... lock pin, 548 ... chuck block, 550 ... wear Prevention pad.

Claims (8)

  1.  屈曲可能に連結される平板形状の複数の第1コマと、
     屈曲可能に連結される管形状又は半管形状の複数の第2コマと、
     前記複数の第1コマの先頭と前記複数の第2コマの先頭とを結合する結合部と、
     前記第1、第2コマを前後移動自在に支持するとともに、前記第1、第2コマが前方に移動するとき前記第1、第2コマを直線状に硬直させるために前記第1コマに第2コマを接合させ、前記第1、第2コマが後方に移動するとき前記第1、第2コマを屈曲状態に復帰させるために前記第1コマから第2コマを分離する支持機構部とを具備し、
     前記第1、第2コマが互いに接触する前記第1、第2コマの少なくとも一方の接触面の少なくとも一部分又は少なくとも一つの接触点には、前記第1、第2コマの接触面の磨耗を防止するために前記第1、第2コマよりも低硬度材料の磨耗防止パッドが装着され、及び/又はコーティング剤がコーティングされていることを特徴とする直動伸縮機構。
    A plurality of flat plate-shaped first frames connected to bendable;
    A plurality of tube-shaped or semi-tube-shaped second pieces connected to bendable;
    A coupling unit coupling the tops of the plurality of first frames and the tops of the plurality of second frames;
    The first and second frames are supported movably in the front-rear direction, and the first and second frames are linearly stiffened when the first and second frames move forward. A support mechanism that separates the second frame from the first frame in order to join the two frames and return the first and second frames to the bent state when the first and second frames move backward; Equipped,
    At least a part of at least one contact surface or at least one contact point of the first and second frames where the first and second frames contact each other prevents wear of the contact surfaces of the first and second frames. In order to achieve this, a linear motion expansion / contraction mechanism comprising a wear prevention pad made of a material having a hardness lower than that of the first and second pieces and / or coated with a coating agent.
  2.  前記第1コマにはその前記第2コマに接合する側の面に四角錐台形状の突起部が設けられ、前記第2コマの前後端それぞれには前記突起部をその前後側面に係合する受け部が設けられ、前記第2コマが前記第1コマに接合する過程において前後の前記第2コマの前記受け部が前記突起部を前後から挟み込むものであり、
     前記第2コマの後端に設けられる前記受け部にはその前記突起部の前方側面に接触する面に前記磨耗防止パッドが装着され、及び/又は前記コーティング剤がコーティングされていることを特徴とする請求項1記載の直動伸縮機構。
    The first frame is provided with a quadrangular pyramid-shaped projection on the surface to be joined to the second frame, and the projection is engaged with the front and rear sides of each of the front and rear ends of the second frame. A receiving part is provided, and the receiving part of the second piece before and after the second piece joins the first piece sandwiches the protrusion from the front and back;
    The receiving portion provided at the rear end of the second frame is provided with the wear prevention pad on the surface contacting the front side surface of the projection and / or coated with the coating agent. The linear motion expansion / contraction mechanism according to claim 1.
  3.  前記第1コマにはその前記第2コマに接合する側の面に四角錐台形状の突起部が設けられ、前記第2コマの前後端それぞれには前記突起部をその前後側面に係合する受け部が設けられ、前記第2コマが前記第1コマに接合する過程において前後の前記第2コマの前記受け部が前記突起部を前後から挟み込むものであり、
     前記突起部の前方側面には前記磨耗防止パッドが装着され、及び/又は前記コーティング剤がコーティングされていることを特徴とする請求項1記載の直動伸縮機構。
    The first frame is provided with a quadrangular pyramid-shaped projection on the surface to be joined to the second frame, and the projection is engaged with the front and rear sides of each of the front and rear ends of the second frame. A receiving part is provided, and the receiving part of the second piece before and after the second piece joins the first piece sandwiches the protrusion from the front and back;
    2. The linear motion extension / contraction mechanism according to claim 1, wherein the wear prevention pad is attached to the front side surface of the protrusion and / or the coating agent is coated.
  4.  前記第1、第2コマの少なくとも一方の前記接触面の全面に前記コーティング剤がコーティングされていることを特徴とする請求項1記載の直動伸縮機構。 The linear motion expansion / contraction mechanism according to claim 1, wherein the coating agent is coated on an entire surface of at least one of the first and second frames.
  5.  前記磨耗防止パッドは樹脂パッドであることを特徴とする請求項1記載の直動伸縮機構。 The linear motion expansion / contraction mechanism according to claim 1, wherein the wear prevention pad is a resin pad.
  6.  前記磨耗防止パッドは金属パッドであることを特徴とする請求項1記載の直動伸縮機構。 The linear motion expansion / contraction mechanism according to claim 1, wherein the wear prevention pad is a metal pad.
  7.  前記コーティング剤はフッ素を主成分とすることを特徴とする請求項1記載の直動伸縮機構。 The linear motion expansion / contraction mechanism according to claim 1, wherein the coating agent contains fluorine as a main component.
  8.  前記磨耗防止パッドは円盤形であることを特徴とする請求項1記載の直動伸縮機構。 2. The linear motion extension / contraction mechanism according to claim 1, wherein the wear prevention pad has a disk shape.
PCT/JP2017/016843 2016-04-27 2017-04-27 Linear extension/retraction mechanism WO2017188405A1 (en)

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JPH09119485A (en) * 1995-10-27 1997-05-06 Tsubakimoto Chain Co Collision sound suppressing device for rotation angle regulating stopper of cable drag chain
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JP4300050B2 (en) * 2003-04-08 2009-07-22 富士重工業株式会社 Method and apparatus for manufacturing motor coil

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Publication number Priority date Publication date Assignee Title
JPH09119485A (en) * 1995-10-27 1997-05-06 Tsubakimoto Chain Co Collision sound suppressing device for rotation angle regulating stopper of cable drag chain
JP2004312899A (en) * 2003-04-08 2004-11-04 Matsushita Electric Ind Co Ltd Cable protective device
WO2015137171A1 (en) * 2014-03-14 2015-09-17 ライフロボティクス株式会社 Extensible arm mechanism and robot arm

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