WO2017188240A1 - Tip for cutting tool and manufacturing method therefor - Google Patents

Tip for cutting tool and manufacturing method therefor Download PDF

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Publication number
WO2017188240A1
WO2017188240A1 PCT/JP2017/016357 JP2017016357W WO2017188240A1 WO 2017188240 A1 WO2017188240 A1 WO 2017188240A1 JP 2017016357 W JP2017016357 W JP 2017016357W WO 2017188240 A1 WO2017188240 A1 WO 2017188240A1
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WO
WIPO (PCT)
Prior art keywords
hole
region
cutting tool
inclined surface
fitting portion
Prior art date
Application number
PCT/JP2017/016357
Other languages
French (fr)
Japanese (ja)
Inventor
寛久 石
Original Assignee
京セラ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京セラ株式会社 filed Critical 京セラ株式会社
Publication of WO2017188240A1 publication Critical patent/WO2017188240A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B27/00Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14Cutting tools of which the bits or tips or cutting inserts are of special material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • B23C5/20Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools

Definitions

  • This aspect relates to a chip constituting a blade part of a cutting tool and a manufacturing method thereof.
  • a so-called insert (throw away tip) which is mounted on an insert type (blade tip exchange type) cutting tool to constitute a blade part.
  • a cutting tool tip is generally formed by pressing a mixture of a raw material powder made of a relatively hard material and a raw material powder serving as a binder phase component of the hard raw material powder with a mold, and thereafter It is formed by firing.
  • Patent Document 1 JP-A-5-285708
  • Patent Document 2 JP-A-2014-121770
  • Patent Document 3 US Patent Application Publication No. 2013/0195569
  • Patent Documents 1 to 3 disclose that a convex portion and a concave portion that are fitted to each other are formed on surfaces of two members to be bonded to each other, thereby aligning the two members.
  • the cutting tool tip includes a first member having a first outer surface, a first inner surface on the back surface, and a first hole penetrating from the first outer surface to the first inner surface.
  • the first inner surface and the second inner surface are opposed to each other so that one hole and the second hole constitute one through hole, and the first inner surface has the first hole as an opening.
  • a convex portion having a frame shape, and the convex portion has a first inclined surface so that the width becomes narrower as the distance from the first outer surface becomes larger, and the second inner surface has the second inner surface. It has a frame-like recess having an opening as a hole, and the recess has a second inclined surface so that the width becomes narrower as it approaches the second outer surface, Serial first inclined surface and the second inclined surface are opposed to each other.
  • tip for cutting tools. 6 (a), 6 (b), 6 (c), 6 (d), 6 (e) and 6 (f) are schematic diagrams for explaining the outline of each step in FIG. .
  • the blade portion is used as a term indicating a relatively small portion (for example, a part of an insert) including a rake face, a flank face, and a cutting edge.
  • the cutting edge is used as a term indicating the ridge line between the rake face and the flank face.
  • the actual cutting blade is not a line microscopically as the term “cutting blade roundness” exists, and the cutting blade has an area or a volume as long as it is.
  • the rake face and flank face mainly refer to the rake face and flank face closest to the cutting edge. Note that the flank may or may not include a so-called margin.
  • FIG. 1 is a perspective view showing an insert-type cutting tool 1 according to the first embodiment.
  • the cutting tool 1 is a substantially shaft-shaped member that is attached to and detached from a holder 3 (shank) attached to a machine tool and a tip end side (left side of the paper) of the holder 3 and actually contacts a work piece. And one or more (three in the example of FIG. 1) chips 5 for cutting the work.
  • the cutting tool 1 is an end mill, and is capable of cutting a workpiece on the tip surface and the outer peripheral surface of the tip by being rotated about an axis.
  • the mounting of the chip 5 to the holder 3 is performed, for example, by screwing the screw 7 inserted through the chip 5 into a female screw portion (not shown) hidden in the chip 5.
  • the holder 3 is formed with, for example, a recess 3r composed of a plurality of surfaces with which a plurality of surfaces (for example, one main surface and two side surfaces) of the chip 5 abut.
  • the chip 5 is positioned by contacting the surface of the recess 3r.
  • FIG. 2 is a perspective view showing the chip 5.
  • 3 is a cross-sectional view taken along line III-III in FIG.
  • an orthogonal coordinate system xyz defined fixedly with respect to the chip 5 is attached.
  • directions may be described with reference to this coordinate system.
  • Any direction of the chip 5 may be a vertical direction or a horizontal direction, and the dimension in the z-axis direction may be relatively large.
  • the z-axis direction is referred to as a vertical direction or a thickness direction. is there.
  • the chip 5 is simply referred to as a plan view, it refers to viewing in the z-axis direction.
  • the chip 5 is formed in, for example, a substantially rectangular parallelepiped shape, and includes the first main surface 9A and the second main surface 9B (hereinafter, simply referred to as “main surface 9”, which may not be distinguished from each other). It has four side surfaces 11 located between the pair of main surfaces 9 and connecting the pair of main surfaces 9. In addition, all the side surfaces 11 whole may be called the outer peripheral side surface 12.
  • the dimensions of the chip 5 may be set as appropriate.
  • the tip 5 has, for example, a long-side blade portion 13L and a short-side blade portion 13S (hereinafter simply referred to as “blade portion 13”, which are not distinguished from each other) that are directly involved in the cutting of the work material. ing. These blade portions 13 are located at corners (that is, intersecting ridge lines) between the main surface 9 and the side surface 11. The long edge part 13L and the short edge part 13S are connected with corners 21 (nose) at the corners of the long side and the short side in plan view.
  • the combination of the long side blade portion 13L and the short side blade portion 13S is provided, for example, on each of the pair of main surfaces 9 and on each of the main surfaces 9 at two corner portions located on one diagonal line. Yes.
  • Each blade portion 13 includes a rake face 15 that is a main body for cutting, a flank face 17 that is escaped to avoid unnecessary contact with the finished cutting surface, and a rake face 15 that is a portion where the rake face 15 is connected to the flank face 17. And a blade 19.
  • the blade portion 13 is formed, for example, so as to protrude in the thickness direction (z-axis direction) with respect to the main surface 9 (the central region).
  • the rake face 15 is continuous to the center side of the main surface 9 and is formed to rise in the thickness direction from the center side of the main surface 9.
  • the tip 5 since the blade portion 13 protrudes from the main surface 9, the tip 5 includes the base portion 23 having the main surface 9 and the side surface 11, and the blade portion 13 protruding from the base portion 23. May be perceived as having Further, since the blade portion 13 protrudes from the main surface 9, in the present embodiment, it may be considered that the cutting blade 19 is formed on at least one of the upper end portion and the lower end portion of the outer peripheral surface 412.
  • the chip 5 has a through hole.
  • the through hole is an attachment hole 25 through which, for example, the screw 7 is inserted.
  • the mounting hole 25 accommodates the screw head 7b of the screw 7 and is engaged with the first receiving portion 27A and the second receiving portion 27B (hereinafter simply referred to as “receiving portion 27”). And there is a case where the two are not distinguished from each other.)
  • an insertion portion 29 through which the male screw portion 7a of the screw 7 is inserted.
  • the receiving portion 27 is provided on both main surface sides, and the insertion portion 29 is provided therebetween.
  • the width of the insertion portion 29 in the direction orthogonal to the penetration direction is constant in the cross section along the penetration direction.
  • the receiving portion 27 extends from the insertion portion 29 to the outside of the mounting hole 25 while increasing the area of the transverse section (xy section).
  • FIG. 4 is an exploded perspective view schematically showing the configuration of the chip 5.
  • the chip 5 is configured by bonding a first member 31A and a second member 31B.
  • first and “A” are attached to the components related to the first member 31A
  • second and “B” are attached to the components related to the second member 31B.
  • first and “A” and “second” and “B” may be omitted to distinguish the two.
  • the first member 31A and 2nd member 31B are comprised so that the chip
  • a first outer surface 9A that becomes the first main surface 9A
  • the second member 31B has a second outer surface (hereinafter also referred to as a second outer surface 9B) that becomes the second main surface 9B, a second inner surface 33B on the back surface, and a second outer surface 9B.
  • a second outer surface 9B that becomes the second main surface 9B
  • a second inner surface 33B on the back surface and a second outer surface 9B.
  • the first inner side surface 33A and the second inner side surface 33B are joined to face each other so that the first hole 35A and the second hole 35B are connected to form one through hole (mounting hole 25). Yes.
  • first member 31A has four first divided side surfaces 37A that connect the first outer side surface 9A and the first inner side surface 33A (the whole is referred to as a first divided outer peripheral surface 38A).
  • the second member 31B has four second divided side surfaces 37B (the whole is referred to as a second divided outer peripheral surface 38B) that connects the second outer side surface 9B and the second inner side surface 33B.
  • the side surface 11 is constituted by the first divided side surface 37A and the second divided side surface 37B (the outer circumferential side surface 12 is constituted by the first divided outer circumferential surface 38A and the second divided outer circumferential surface 38B).
  • the first inner side surface 33A and the second inner side surface 33B may be bonded to each other by an adhesive (adhesive layer) interposed therebetween, or both may be in direct contact and bonded. Good. Further, when determining whether or not the manufacturing method according to the present embodiment to be described later is performed, in the completed chip 5, the boundary (inner side surface 33) between the first member 31A and the second member 31B is clear. It does not have to be. That is, the completed chip 5 may appear to be integrally formed.
  • the first member 31A has a first fitting portion 39A including at least one of a convex portion and a concave portion (one convex portion in the illustrated example) on the first inner side surface 33A.
  • the second member 31B has a second fitting portion 39B formed of at least the other of the convex portion and the concave portion (one concave portion in the illustrated example) on the second inner side surface 33B.
  • the region (outer peripheral region) other than the region where the fitting portion 39 is formed is, for example, a planar shape orthogonal to the through direction of the mounting hole 25.
  • this planar region may be referred to as the reference surface of the inner surface 33.
  • the positioning of the first member 31A and the second member 31B in the bonding direction is performed when the reference surfaces of the pair of inner side surfaces 33 directly or indirectly contact each other with an adhesive.
  • the fitting part 39 may also contribute to positioning in the bonding direction.
  • the shape of the two fitting portions 39 is not limited as long as both fitting portions 39 are not movable relative to each other in at least one direction on the xy plane.
  • both shapes are substantially the same except that the concave or convex shapes are opposite to each other.
  • a convex portion having a circular shape in plan view that fits into a concave portion having a triangular shape in plan view cannot be moved in the planar direction, they do not necessarily have the same shape.
  • the fitting part 39 is annularly positioned around the hole 35 in plan view. That is, the fitting portion 39 has a frame shape with the hole 35 as an opening.
  • the convex portion has a frame shape having the first hole 35A as an opening.
  • the recess has a frame shape with the second hole 35B as an opening.
  • the shape of the outer edge of the fitting portion 39 may be set as appropriate.
  • the shape is a similar shape in which the hole 35 and the center (graphic gravity center) coincide with each other. It is a concentric circle.
  • the width from the inner edge to the outer edge of the fitting portion 39 may be set as appropriate.
  • the width of the fitting portion 39 may be reduced to the extent that the minimum strength required for alignment is ensured in the convex first fitting portion 39A, or to the processing limit.
  • the width of the fitting portion 39 may be increased until part or all of the outer edge of the fitting portion 39 matches the outer edge of the inner side surface 33. In the case where the inner edge and the outer edge are similar as described above, the width is constant over the entire circumference of the fitting portion 39.
  • the outer edge of the fitting portion 39 is smaller than the outer edge of the inner side surface 33, and the reference surface of the inner side surface 33 is formed in an annular shape surrounding the fitting portion 39 on the outer side of the fitting portion 39.
  • the outer edge of the fitting portion 39 is larger than the outer edge (outer edge of the maximum diameter) of the outer surface 9 of the receiving portion 27 (FIG. 3).
  • the outer edge of the fitting part 39 may be smaller than the outer edge of the outer surface 9 of the receiving part 27.
  • the three-dimensional shape of the first fitting portion 39A is, for example, a frustum (conical frustum in the illustrated example) in which the central axis of the first hole 35A coincides with the central axis. That is, the first fitting portion 39A has a first inclined surface 41A that is a side surface (conical surface) of the frustum and a top surface surrounding the first hole 35A.
  • the top surface in the present embodiment is a first orthogonal surface 43 ⁇ / b> A that is the upper surface of the frustum and is orthogonal to the penetrating direction (center axis) of the mounting hole 25.
  • the first inclined surface 41A has a width that decreases with distance from the first outer surface 9A.
  • the 2nd fitting part 39B is formed in the concave shape of the shape corresponding to a frustum, for example. That is, the 2nd fitting part 39B has the 2nd inclined surface 41B which is the inner peripheral surface which the recessed part inclined, and the bottom face surrounding the 2nd hole 35B.
  • the bottom surface in the present embodiment is a second orthogonal surface 43 ⁇ / b> B that is orthogonal to the penetrating direction (central axis) of the mounting hole 25.
  • the second inclined surface 41B becomes narrower as it approaches the second outer surface 9B.
  • the inclined surface 41 is a surface inclined with respect to the penetrating direction (z-axis direction) of the mounting hole 25.
  • the inclined surface 41 is the cone surface or the inner peripheral surface of the concave portion corresponding thereto, so that the convex first fitting portion 39A becomes thinner toward the tip side or the concave second fitting.
  • the joint portion 39B is inclined so as to become thinner toward the back side.
  • the inclined surface 41 is located on the one side in the penetration direction of the mounting hole 25 (in the present embodiment, on the positive side in the z-axis direction) toward the radially outer side with the mounting hole 25 as the center.
  • the inclination angle with respect to the penetration direction of the inclined surface 41 may be set as appropriate, and is, for example, 20 ° or more and 70 ° or less. As can be understood from FIG. 3, the inclination angle of the inclined surface 41 with respect to the penetration direction may be, for example, greater than or equal to the inclination angle of the first receiving portion 27 ⁇ / b> A with respect to the penetration direction. In this case, for example, the first fitting portion 39A having a convex shape can be thickened on the base side to ensure the strength of the first fitting portion 39A. For example, the inclination angle is constant over the entire circumference of the inclined surface 41.
  • the inclined surface 41 may be linear in the cross section parallel to the z-axis direction (example shown in the figure) or may be curved.
  • the outer edge of the inclined surface 41 is the outer edge of the fitting part 39, and is a concentric circle of the mounting hole 25 in this embodiment as described above.
  • the inner edge of the inclined surface 41 (outer edge of the orthogonal surface 43) is, for example, a similar shape in which the inner edge matches the center (graphic gravity center), and is circular in this embodiment. Therefore, in this embodiment, the inclined surface 41 has a circular ring shape in plan view, and its width is constant over the entire circumference. A specific value of the width of the inclined surface 41 may be set as appropriate.
  • the orthogonal surface 43 is a plane orthogonal to the direction of penetration of the mounting hole 25.
  • the shape of the outer edge of the orthogonal surface 43 is the shape of the inner edge of the inclined surface 41 described above, and is a concentric circle of the inner edge of the orthogonal surface 43 in this embodiment. Therefore, in the present embodiment, the orthogonal surface 43 is a circular ring, and the width thereof is constant over the entire circumference. A specific value of the width of the orthogonal plane 43 may be set as appropriate.
  • the first inclined surface 41A and the second inclined surface 41B have, for example, substantially the same shape over the entire surface and are bonded to each other over the entire surface.
  • the first orthogonal surface 43A and the second orthogonal surface 43B have substantially the same shape over the entire surface, and are bonded together over the entire surface.
  • the chip 5 of the present embodiment has the first inclined surface 41A and the second inclined surface 41B. Therefore, it is possible to reduce the influence of the bonding during the formation of the chip 5 on the accuracy of the through hole. That is, the accuracy of the through hole is increased in the chip 5 formed by bonding.
  • the seam that is, the inner edge of the two orthogonal surfaces 43 of the two inner side surfaces 33 (more specifically, two orthogonal surfaces 43) exposed to the mounting holes 25 is Of these, the insertion portion 29 is located.
  • the seam may be at any position in the insertion portion 29.
  • the seam may be located at the center of the insertion portion 29 in the penetration direction, or may be located on the first member 31A side (convex portion side) relative to the center, or the second member. It may be located on the 31B side (concave side) (example shown in the figure).
  • the joint line is located on the second member 31B side, for example, the thickness (strength) of the convex first fitting portion 39A can be ensured.
  • the seam may be located at the boundary between the insertion portion 29 and the receiving portion 27.
  • this boundary is assumed to be a part of the insertion portion 29. That is, when the seam is located at the insertion portion 29, a mode in which the seam is located at the boundary between the insertion portion 29 and the receiving portion 27 is included.
  • the seams exposed on the outer peripheral side surface 12 of the two inner side surfaces 33 may be at appropriate positions in the thickness direction.
  • the thicknesses of the first member 31A and the second member 31B are defined by the distance in the z-axis direction between the reference surface on the outer peripheral side of the inner side surface 33 and the outer side surface 9 (plane region on the center side)
  • the thickness of the first member 31A and the second member 31B may be the same or different from each other.
  • the first fitting portion 39A is composed only of a convex portion and the second fitting portion 39B is composed only of a concave portion as in the present embodiment, for example, the second member 31B is thicker than the first member 31A.
  • the thickness including the fitting portion 39 is taken into consideration, it is easy to secure the thickness in both the first member 31A and the second member 31B, and it is easy to secure the strength of both.
  • a chamfered shape 45 (first chamfered shape 45A and second chamfered shape 45B) is formed at the corner between the inner surface 33 and the divided outer peripheral surface 38. ) Is provided.
  • the chamfered shape 45 uses the word chamfered for convenience of explanation, but the formation method is not limited to cutting the corners.
  • the chamfered shape 45 may be formed at the time of being molded by a mold.
  • the term chamfered shape is not a term that refers to a manufacturing process.
  • the chamfered shape 45 is provided over the entire outer edge of the inner side surface 33, for example.
  • the chamfered shape 45 may be a flat surface (for example, C surface) or a curved surface (for example, R surface).
  • the width, inclination angle, and / or curvature of the chamfered shape 45 may be set as appropriate.
  • a notch 47 is formed on the outer peripheral side surface 12 of the chip 5, as shown in FIG. Since the notch 47 is constituted by the chamfered shape 45, the notch 47 has a shape that becomes wider toward the outside. Further, as can be understood from the description of the chamfered shape 45, the notch 47 extends over the entire circumference of the chip 5, for example, and the size, inclination angle and / or curvature, etc. are appropriately set. Good.
  • FIG. 5 is a flowchart showing the procedure of the manufacturing method of the chip 5.
  • 6 (a) to 6 (f) are schematic diagrams for explaining the outline of each step of the manufacturing method of the chip 5.
  • FIG. The manufacturing method proceeds in order from FIG. 6 (a) to FIG. 6 (f).
  • the same reference numeral may be used for convenience.
  • the first molded body 55A (FIG. 6C) to be the first member 31A is molded. Specifically, for example, as shown in FIGS. 6A and 6B. As described above, the raw material 51 is pressed by the first divided mold 53A to the fourth divided mold 53D (hereinafter simply referred to as “divided mold 53”, which may not be distinguished from each other).
  • the number, arrangement, division position, role (movement), etc. of the plurality of division molds 53 may be set as appropriate.
  • a first split mold 53A that forms the first outer surface 9A of the first member 31A and a second split mold 53B that forms the first inner surface 33A of the first member 31A are the first member 31A.
  • the raw material 51 is pressed by approaching between the third split mold 53C that forms half of the outer peripheral side surface 12 and the fourth split mold 53D that forms the remaining half of the outer peripheral side surface 12.
  • the inner peripheral surface of the first hole 35A is formed by, for example, at least one inner surface of the first split mold 53A and the second split mold 53B that are close to each other (in the illustrated example, the inner surface of the first split mold 53A).
  • the first hole 35A is not formed at the time of molding, but may be formed by stamping, cutting and / or cutting after the molding.
  • the molding may be performed by injection molding in which the raw material 51 is injected into a clamped mold instead of a press.
  • the raw material 51 is obtained, for example, by mixing a relatively hard raw material powder as a main component, a raw material powder as a binder phase component of the hard raw material powder, and an organic substance such as a binder.
  • the raw material powder includes tungsten carbide as a main component, cobalt as a binder component, tantalum carbide and titanium carbide.
  • the binder or a role similar to the binder include paraffin or an appropriate type of resin.
  • the tip 5 is not limited to a cemented carbide, and is, for example, a diamond sintered body, a CBN (Cubic Boron Nitride) sintered body, a high-speed tool steel formed by ceramic, cermet, or powder metallurgy in a narrow sense. Powder high speed).
  • step ST2 of FIG. 5 the first molded body 55A is deburred. Specifically, for example, as shown in FIG.
  • flash removal is not limited to sandblasting.
  • Burr is generated at the joint of the plurality of split molds 53. In the example shown in the figure, it occurs at the corner (blade portion 13) between the first outer side surface 9A and the first divided outer peripheral surface 38A and at the corner portion between the first inner side surface 33A and the first divided outer peripheral surface 38A.
  • FIG. 6 (c) schematically shows the deburring of the corners between the first inner side surface 33A and the first divided outer peripheral surface 38A.
  • this deburring for example, by setting the working time sufficiently long, the first chamfered shape 45A shown in FIG.
  • steps ST3 and ST4 in FIG. 5 the work performed on the first member 31A is performed on the second member 31B in parallel with steps ST1 and ST2. This operation is the same as the molding of the first member 31A except for a specific shape.
  • steps ST1 and ST2 can be applied to steps ST3 and ST4 by replacing "first" and "A” with "second” and "B” for the components related to the first member 31A.
  • FIG. 6D schematically shows that the corners of the second inner side surface 33B and the second divided outer peripheral surface 38B are chamfered in the second molded body 55B serving as the second member 31B. Has been.
  • the first molded body 55A and the second molded body 55B are brought into direct contact (without an adhesive therebetween). Since the molded body 55 is still in a state before sintering, it can be directly bonded in this way.
  • the two molded bodies 55 may be bonded by an adhesive interposed therebetween.
  • the adhesive is applied to the entire surface (including the fitting portion 39) of one of the first inner side surface 33A and the second inner side surface 33B.
  • coating may be made by screen printing, for example.
  • the material of the adhesive may be any appropriate material, for example, an inorganic adhesive such as a ceramic adhesive.
  • first molded part 55A and the second molded body 55B are aligned by fitting the first fitting part 39A and the second fitting part 39B.
  • the two molded bodies 55 may be positioned in the xy direction by pins 57 (shown by dotted lines in FIG. 6E) inserted through the first holes 35A and the second holes 35B.
  • the two inclined surfaces 41 may contribute to positioning with higher accuracy than the pin 57 by, for example, the positioning action by mutual contact described above.
  • the play between the pin 57 and the hole 35 may be increased.
  • step ST6 of FIG. 5 as shown in FIG. 6 (f), the bonded two molded bodies 55 are fired (a heat treatment step is performed). Thereby, the sintered compact used as the chip
  • the cutting edge of the sintered body may be ground or polished (honed) to adjust the roundness of the cutting edge. Thereby, the chip 5 is obtained.
  • a process for removing a part of the binder from the molded body may be performed at an appropriate time before firing.
  • a hard film may be formed after honing.
  • FIG. 7 is a flowchart showing the procedure of the manufacturing method according to the modification.
  • steps ST1 to ST4 are the same as steps ST1 to ST4 in FIG.
  • step ST11 the first molded body 55A is fired, and in step ST12, the second molded body 55B is fired.
  • steps ST6 in FIG. 5 the two molded bodies 55 are not bonded together. Note that the firing of the first molded body 55A and the firing of the second molded body 55B may be performed separately or together.
  • step ST13 the sintered body to be the first member 31A and the sintered body to be the second member 31B are bonded together. Note that this bonding requires that an adhesive be interposed between the first inner side surface 33A and the second inner side surface 33B, unlike step ST5 of FIG.
  • the method of applying the adhesive and the like are as described in the explanation of step ST5 in FIG.
  • the adhesive may be an organic adhesive.
  • steps ST2 and ST4 may be performed before bonding, it may be performed after firing (steps ST11 and ST12). Further, honing for finally adjusting the blade portion 13 may be performed after baking, and thus may be performed before bonding.
  • the process for removing the binder from the molded body (such as calcination) may be performed at an appropriate time before firing, as in FIG.
  • the chip 5 includes the first member 31A and the second member 31B.
  • Each of the first member 31 ⁇ / b> A and the second member 31 ⁇ / b> B has an outer surface 9, an inner surface 33 on the back surface thereof, and a hole 35 penetrating from the outer surface 9 to the inner surface.
  • the first inner side surface 33A and the second inner side surface 33B are bonded together so that the first hole 35A and the second hole 35B constitute one through hole (mounting hole 25) (they are joined to face each other). )
  • each of the first inner side surface 33A and the second inner side surface 33B has a frame-like fitting portion 39 having at least one of the convex portion and the concave portion or the other and having the hole 35 as an opening.
  • the first fitting portion 39A and the second fitting portion 39B are fitted.
  • the first member 31A and the second member 31B are aligned by the two fitting portions 39 in the vicinity of the hole 35 and over the entire circumference of the hole 35.
  • the first hole 35A and the second hole 35B are aligned with high accuracy, and the accuracy of the mounting hole 25 constituted by the two holes 35 is improved.
  • the accuracy of the mounting hole 25 is improved, so that the positioning accuracy of the chip 5 with respect to the holder 3 is improved, and consequently the cutting accuracy by the cutting tool 1 is improved.
  • the seam exposed to the attachment hole 25 of the two inner side surfaces 33 is located in the insertion portion 29.
  • first inclined surface 41A and the second inclined surface 41B are bonded to each other (joined to face each other).
  • the first member 31A and the second member 31B can be positioned with high accuracy.
  • the outer peripheral surface of the convex portion (first inclined surface 41A) and the inner peripheral surface of the concave portion (second inclined surface 41B) are parallel to the penetration direction of the mounting hole 25.
  • a gap is required between the outer peripheral surface of the convex portion and the inner peripheral surface of the concave portion.
  • the positioning accuracy decreases by the amount of play.
  • the convex portion can be inserted into the concave portion without such play, positioning accuracy is improved.
  • each of the two fitting portions 39 has an orthogonal surface 43 that is orthogonal to the direction of penetration of the mounting hole 25.
  • the two orthogonal surfaces 43 are bonded to each other (joined to face each other).
  • the force in the penetration direction of the mounting hole 25 generated when the first member 31A and the second member 31B are brought close to each other is the component force in the direction orthogonal to the inclined surface 41.
  • the force in the penetrating direction of the mounting hole 25 is orthogonal as the force in the direction orthogonal to the orthogonal surface 43. Act on 43.
  • the two orthogonal surfaces 43 facing each other reliably react with each other. As a result, positioning of the mounting hole 25 in the penetrating direction can be performed stably.
  • At least one of the intersecting ridge portion between the first inner side surface 33A and the first divided outer peripheral surface 38A and the intersecting ridge portion between the second inner side surface 33B and the second divided outer peripheral surface 38B (the present embodiment).
  • the chamfered shape 45 is located on both sides, so that a notch 47 is formed on the outer peripheral side surface 12 of the chip 5.
  • FIG. 8 is an exploded perspective view corresponding to FIG. 4 schematically showing the configuration of the cutting tool tip 205 according to the second embodiment.
  • the chip 205 is configured by bonding the first inner side surface 233A of the first member 231A and the second inner side surface 233B of the second member 231B in the same manner as the chip 5 of the first embodiment.
  • the shapes of the first fitting portion 239A and the second fitting portion 239B are different from the shapes of the first fitting portion 39A and the second fitting portion 39B of the first embodiment. Others are the same as in the first embodiment.
  • the first fitting portion 239A has a frustum shape, for example, similarly to the first fitting portion 39A of the first embodiment.
  • the shape of the bottom surface (bottom side surface) of the frustum is non-circular, for example, elliptical.
  • the top surface of the frustum is circular, as in the first embodiment.
  • the outer peripheral surface (first inclined surface 241A) of the first fitting portion 239A is a first region in which distances (for example, L1, L2) from the central axis of the first hole 35A (mounting hole 25) are different from each other.
  • 242A-1 and second region 242A-2 are provided at different positions in the circumferential direction.
  • the second fitting portion 239B has a concave shape corresponding to the frustum, for example, similarly to the second fitting portion 39B of the first embodiment.
  • the inner peripheral surface (second inclined surface 241B) of the second fitting portion 239B has a plurality of distances (for example, L1, L2) that are different from the central axis of the second hole 35B (mounting hole 25).
  • the third region 242B-1 and the fourth region 242B-2 are provided at different positions in the circumferential direction.
  • the first region 242A-1 and the third region 242B-1 are bonded from the inner edge to the outer edge.
  • the second region 242A-2 and the fourth region 242B-2 are bonded from the inner edge to the outer edge. Therefore, the first fitting portion 239A and the second fitting portion 239B are positioned so as not to rotate relative to each other around the center axis of the mounting hole 25.
  • an ellipse does not require a mathematically accurate ellipse.
  • an ellipse may include an ellipse in which both ends of two semicircles are connected by a straight line (sometimes called an ellipse).
  • the distances L1 and L2 are distances from the central axis of the mounting hole 25, they are orthogonal to the central axis (not inclined with respect to the xy plane). When the distances from the central axis are different, the distances L1 and L2 compared with each other are assumed to be at the same position in the z-axis direction.
  • the first region 242A-1 and the second region 242A-2 (or the third region 242B-1 and the fourth region 242B-2) have different distances from the central axis of the mounting hole 25 over the entire surface. It may be defined as a region (in this embodiment, a region that does not include the boundary with the orthogonal surface 43 of the inclined surface 241), and a part of which the distance from the central axis of the mounting hole 25 is different from each other It may be grasped as an area to include. In the description of the present embodiment, the former is basically assumed.
  • the inclination angles with respect to the penetration direction of the mounting hole 25 are different from each other. The same applies to the third region 242B-1 and the fourth region 242B-2.
  • the first region 242A-1 and the third region 242B-1 which have a relatively long distance (L1) from the central axis of the mounting hole 25, have a distance (L2) from the central axis of the mounting hole 25.
  • the inclination angle with respect to the penetration direction of the mounting hole 25 is larger than that of the relatively short second region 242A-2 and fourth region 242B-2.
  • the amount of movement can be increased and positioning can be performed suitably.
  • the change in the inclination angle is made continuously in the circumferential direction, when the first fitting portion 239A is inserted into the second fitting portion 239B, the inclined surface 241 slides in the rotational direction. It is also expected that positioning in the rotational direction of both is performed.
  • the tilt angle may be compared at the same position in the z-axis direction. Further, in this case, the above-described magnitude relationship between the tilt angles is established only in a part of the first region 242A-1 and the second region 242A-2 (or the third region 242B-1 and the fourth region 242B-2). It may be established on the entire surface.
  • the outer edge (outer peripheral side surface 12) in a plan view of the chip 5 is a first side surface (rectangular short side in the present embodiment) and a second side surface (main book) having a shorter distance from the central axis of the mounting hole 25 than the first side surface. In the embodiment, it has a rectangular long side).
  • the first region 242A-1 and the third region 242B-1 are located between the mounting hole 25 and the first side surface, and the second region 242B-1 and the fourth region 242B-2 are connected to the mounting hole 25. It is located between the second side surface.
  • the longitudinal direction of the fitting part 239 is compared with the aspect in which the longitudinal direction of the fitting part 239 is the short direction of the chip 5 (this aspect is also included in the present invention). It is easy to lengthen the length.
  • the relative rotation angle ( ⁇ (rad)) between the first fitting portion 239A and the second fitting portion 239B around the attachment hole 25 is set.
  • ⁇ (rad) Relative to the outer edges of the two fitting parts 239
  • the convex first fitting portion 239A functions as a rib for increasing the moment of inertia in the longitudinal direction in which bending deformation is likely to occur.
  • the probability that the concave first fitting portion 239A forms a deep recess in the z-axis direction over the entire width (the entire y direction) of the second member 231B is reduced. As a result, the possibility that a yz cross section having an extremely small cross sectional second moment is formed in a part of the longitudinal direction (x direction) where bending deformation is likely to occur is reduced.
  • the fitting portion 39 has a frame shape with the hole 35 as an opening, and the inner surface 233 bonded to each other is exposed to the mounting hole 25.
  • the eye is located in the insertion part 29 (FIG. 3), and the fitting part 239 has the feature of having the inclined surface 241. Therefore, the same effect as the first embodiment is achieved. For example, the influence of bonding on the mounting hole 25 can be reduced.
  • the convex portion of the first fitting portion 239A and the concave portion of the second fitting portion 239B are perpendicular to the penetrating direction of the mounting hole 25, and the first region 242A-1 to the fourth region 242B-2.
  • the shape of the cross section (xy cross section) that crosses is elliptical.
  • the outer edge shape of the fitting portion 239 is a polygon (this aspect is also included in the technology according to the present disclosure)
  • it is not necessary to form a minute corner portion shape Is easy.
  • such a corner portion is deformed by stress concentration, and the risk of inconvenience that the deformation accuracy is lowered due to the deformation is low.
  • the change in the inclination angle of the inclined surface 241 in the circumferential direction becomes continuous, the positional deviation in the rotational direction can be easily eliminated by the sliding of the inclined surface 241.
  • FIG. 9 is an exploded perspective view corresponding to FIG. 4 and schematically showing the configuration of the cutting tool tip 305 according to the third embodiment.
  • the chip 305 is configured by bonding the first inner side surface 333A of the first member 331A and the second inner side surface 233B of the second member 331B in the same manner as the chip 5 of the first embodiment.
  • the shapes of the first fitting portion 339A and the second fitting portion 339B are different from the shapes of the first fitting portion 39A and the second fitting portion 39B of the first embodiment. Others are basically the same as those in the first embodiment.
  • the fitting part 339 is formed in a frame shape including at least a convex part or a concave part and having the hole 35 as an opening, like the fitting part 39 of the first embodiment. Further, like the fitting portion 239 of the second embodiment, it is non-circular in plan view, and is provided so that the longitudinal direction thereof substantially coincides with the longitudinal direction of the chip 305. However, the fitting part 339 is polygonal, and a part of the outer edge coincides with a part of the chip 305. Specifically, it is as follows.
  • the first fitting portion 339A is formed of a convex portion and is rectangular in plan view.
  • the long side of the first fitting portion 339A is, for example, parallel to the long side of the chip 5 (the long side of the outer edge of the first inner side surface 333A).
  • the first fitting portion 339A reaches the outer edge of the first inner side surface 333A in the longitudinal direction, and the short side of the first fitting portion 339A is a part of the short side of the first inner side surface 333A. . That is, the first fitting portion 339A is smaller than the first inner side surface 333A in the short side direction and extends over the first inner side surface 333A in the long side direction.
  • 2nd fitting part 339B consists of a recessed part, and is made into the rectangle in planar view.
  • the long side of the second fitting portion 339B is parallel to, for example, the long side of the chip 5 (the long side of the outer edge of the second inner side surface 333B).
  • the second fitting portion 339B reaches the outer edge of the second inner side surface 333B in the longitudinal direction, and the short side of the second fitting portion 339B is a part of the short side of the second inner side surface 333B. . That is, the second fitting portion 339B is smaller than the second inner side surface 333B in the short side direction and extends over the second inner side surface 333B in the longitudinal direction.
  • the 1st fitting part 339A and the 2nd fitting part 339B fit, and the 1st member 331A and the 2nd member 331B are positioned mutually.
  • the positioning by the fitting portion 339 is performed in the short direction (y direction) and the rotation direction.
  • the positioning in the longitudinal direction (x direction) may be performed by, for example, the pin 57 shown in FIG.
  • the fitting portion 339 can be made as long as possible in its longitudinal direction.
  • the effect of relatively increasing the amount of movement (r ⁇ ⁇ ) with respect to the relative rotation angle ( ⁇ ) described in the second embodiment is increased, and the positioning accuracy in the rotation direction is improved.
  • the outer peripheral surface or the inner peripheral surface has a plurality of regions whose distances from the central axis of the mounting hole 25 are different from each other as in the second embodiment.
  • the outer peripheral surface of the first fitting portion 339A (convex portion) has a first region 342A-1 and a second region 342A-2 that are different from each other in distance (for example, L11, L12) from the central axis of the mounting hole 25. is doing.
  • the inner peripheral surface of the second fitting portion 339B (concave portion) has a third region 442B-1 and a fourth region 442B-2 that are different in distance (for example, L11, L12) from the central axis of the mounting hole 25. Yes.
  • the first region 342A-1 and the third region 342B-1 are bonded together, and the second region 342A-2 and the fourth region 342B-2 are bonded together.
  • the 1st fitting part 339A has the 1st inclined surface 341A and the 1st orthogonal surface 343A similarly to other embodiment.
  • the 2nd fitting part 339B has the 2nd inclined surface 341B and the 2nd perpendicular surface 343B like other embodiments. Then, the first inclined surface 341A and the second inclined surface 341B are bonded together, and the first orthogonal surface 343A and the second orthogonal surface 343B are bonded together.
  • the chamfered shape may be located at the corners of the inner side surface 333 and the divided outer side surface (reference numeral omitted) as in the other embodiments.
  • the fitting portion 339 has a frame shape having the hole 35 as an opening, and the inner surface 333 bonded to each other is exposed to the mounting hole 25.
  • the eyes are located in the insertion portion 29 (FIG. 3), and the fitting portion 339 has a feature such as having an inclined surface 341. Therefore, the same effect as the first embodiment is achieved. For example, the influence of bonding on the mounting hole 25 can be reduced.
  • the first fitting portion 339A (convex portion) and the second fitting portion 339B (concave portion) are non-circular, so that positioning in the rotational direction is also highly accurate. To be made.
  • the mounting hole 25 is an example of a through hole
  • the first hole 35A is an example of a hole part
  • the second hole 35B is an example of a hole part.
  • the fitting portions 39A, 239A, and 339A are examples of convex portions
  • the second fitting portions 39B, 239B, and 339B are examples of concave portions
  • the side surface 11 that forms the short side of the chip 5 is the first side surface. It is an example, and the side surface 11 constituting the long side of the chip 5 is an example of the second side surface.
  • the technology according to the present disclosure is not limited to the above embodiment, and may be implemented in various modes.
  • the method of attaching / detaching the chip to / from the holder is not limited to using a screw, and may be a clamp or a combination of a screw and a clamp. Further, the chip may be fixed to the holder without using the through-hole, such as being fixed to the holder by brazing, while the through-hole through which the screw can be inserted is formed.
  • Tip is not limited to the end mill.
  • the tip may be for a cutting tool or a drill, or may be for a milling machine other than the end mill.
  • tip is not limited to what has a blade part in the corner
  • the through holes are not limited to those having receiving portions on both sides of the insertion portion, and may have receiving portions only on one side of the insertion portion.
  • the first fitting portion is not limited to a single convex portion
  • the second fitting portion is not limited to a single concave portion.
  • each of the first fitting portion and the second fitting portion may alternately have one or more convex portions and one or more concave portions in the circumferential direction of the through hole, or center the through hole. And having one or more convex portions and one or more concave portions alternately.
  • there may be a break in a part of the frame shape for example, a range of less than 30 ° in the central angle).
  • the shape of the fitting part is not limited to a circle, an ellipse and a rectangle.
  • it may be a polygon other than a rectangle, or may be a shape in which curves and straight lines are appropriately combined.
  • the long sides of the fitting portion 339 may not be parallel to each other, and the planar shape of the fitting portion 339 may be a trapezoid or a hexagon. In this case, even if the fitting part 339 extends over the entire longitudinal direction of the inner side surface 333 (even if part of the edge part of the fitting part 339 coincides with part of the edge part of the inner side surface 333), the x direction Can be positioned.
  • the diameter of the circular shape of the first embodiment or the elliptical shape of the second embodiment may be increased, and a part of the outer edge of the fitting portion may be a part of the outer edge of the inner surface.
  • the fitting part may be comprised only from the inclined surface, without having an orthogonal surface.
  • the first and second fitting portions may be configured by a cone-shaped convex portion and a concave portion having a shape corresponding thereto.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

In the case of this tip, a first inner surface of a first member and a second inner surface of a second member face each other. The first inner surface and the second inner surface have a frame-like convex part and a concave part, respectively, which are fitted together, thereby forming an opening serving as a mounting hole. The convex part has a first inclined surface, the concave part has a second inclined surface, and the surfaces face each other.

Description

切削工具用チップ及びその製造方法Cutting tool tip and manufacturing method thereof
 本態様は、切削工具の刃部を構成するチップ及びその製造方法に関する。 This aspect relates to a chip constituting a blade part of a cutting tool and a manufacturing method thereof.
 インサート式(刃先交換式)切削工具に装着されて刃部を構成する、いわゆるインサート(スローアウェイチップ)が知られている。このような切削工具用チップは、一般に、比較的硬質の材料からなる原料粉末と、この硬質の原料粉末の結合相成分となる原料粉末とを混合したものを型によってプレスして成形し、その後、焼成することによって形成されている。 A so-called insert (throw away tip) is known which is mounted on an insert type (blade tip exchange type) cutting tool to constitute a blade part. Such a cutting tool tip is generally formed by pressing a mixture of a raw material powder made of a relatively hard material and a raw material powder serving as a binder phase component of the hard raw material powder with a mold, and thereafter It is formed by firing.
 また、特開平5-285708号公報(特許文献1)、特開2014-121770号公報(特許文献2)及び米国特許出願公開第2013/0195569号明細書(特許文献3)に記載されているように、チップ全体を一体的に成形するのではなく、成形された2つの部材を貼り合わせることによってチップを作製する方法も知られている。特許文献1~3では、2つの部材の、互いに貼り合わされる面に、互いに嵌合する凸部及び凹部を形成し、これにより、2つの部材の位置合わせを行うことを開示している。 Further, as described in JP-A-5-285708 (Patent Document 1), JP-A-2014-121770 (Patent Document 2) and US Patent Application Publication No. 2013/0195569 (Patent Document 3). In addition, there is also known a method of manufacturing a chip by bonding two molded members together instead of integrally molding the entire chip. Patent Documents 1 to 3 disclose that a convex portion and a concave portion that are fitted to each other are formed on surfaces of two members to be bonded to each other, thereby aligning the two members.
 一態様に係る切削工具用チップは、第1外側面、その背面の第1内側面、及び前記第1外側面から前記第1内側面へ貫通する第1孔を有している第1部材と、第2外側面、その背面の第2内側面、及び前記第2外側面から前記第2内側面へ貫通する第2孔を有している第2部材と、を有しており、前記第1孔及び前記第2孔が1つの貫通孔を構成するように前記第1内側面と前記第2内側面とが互いに対向しており、前記第1内側面は、前記第1孔を開口とする枠状の凸部を有しており、該凸部は、前記第1外側面から離れるにしたがって幅が狭くなるように第1傾斜面を有し、前記第2内側面は、前記第2孔を開口とする枠状の凹部を有しており、該凹部は、前記第2外側面に近づくにしたがって幅が狭くなるように第2傾斜面を有し、前記第1傾斜面と前記第2傾斜面とが互いに対向している。 The cutting tool tip according to one aspect includes a first member having a first outer surface, a first inner surface on the back surface, and a first hole penetrating from the first outer surface to the first inner surface. A second outer surface, a second inner surface on the back surface thereof, and a second member having a second hole penetrating from the second outer surface to the second inner surface. The first inner surface and the second inner surface are opposed to each other so that one hole and the second hole constitute one through hole, and the first inner surface has the first hole as an opening. A convex portion having a frame shape, and the convex portion has a first inclined surface so that the width becomes narrower as the distance from the first outer surface becomes larger, and the second inner surface has the second inner surface. It has a frame-like recess having an opening as a hole, and the recess has a second inclined surface so that the width becomes narrower as it approaches the second outer surface, Serial first inclined surface and the second inclined surface are opposed to each other.
第1実施形態に係るインサート式切削工具を示す斜視図。The perspective view which shows the insert type cutting tool which concerns on 1st Embodiment. 図1の切削工具の切削工具用チップを示す斜視図。The perspective view which shows the chip | tip for cutting tools of the cutting tool of FIG. 図2のIII-III線における断面図。Sectional drawing in the III-III line of FIG. 図2の切削工具用チップの構成を模式的に示す分解斜視図。The disassembled perspective view which shows typically the structure of the chip | tip for cutting tools of FIG. 切削工具用チップの製造方法の手順を示すフローチャート。The flowchart which shows the procedure of the manufacturing method of the chip | tip for cutting tools. 図6(a)、図6(b)、図6(c)、図6(d)、図6(e)及び図6(f)は図5の各ステップの概要を説明するための模式図。6 (a), 6 (b), 6 (c), 6 (d), 6 (e) and 6 (f) are schematic diagrams for explaining the outline of each step in FIG. . 切削工具用チップの製造方法の手順の変形例を示すフローチャート。The flowchart which shows the modification of the procedure of the manufacturing method of the chip | tip for cutting tools. 第2実施形態に係る切削工具用チップの構成を示す模式的な分解斜視図。The typical exploded perspective view showing the composition of the tip for cutting tools concerning a 2nd embodiment. 第3実施形態に係る切削工具用チップの構成を示す模式的な分解斜視図。The typical exploded perspective view showing the composition of the tip for cutting tools concerning a 3rd embodiment.
(用語の使い方)
 切削工具に関する用語には、慣習的に多義的なものがある。以下の実施形態の説明においては、そのような用語を基本的に以下のように用いるものとする。
(How to use terms)
Some terms relating to cutting tools are customarily ambiguous. In the following description of the embodiments, such terms are basically used as follows.
 本実施形態において、刃部は、すくい面、逃げ面及び切刃からなる比較的小さい部分(例えばインサートの一部)を指す用語として用いられる。 In the present embodiment, the blade portion is used as a term indicating a relatively small portion (for example, a part of an insert) including a rake face, a flank face, and a cutting edge.
 切刃は、すくい面と逃げ面との稜線を指す用語として用いられる。ただし、実際の切刃は、切刃の丸みという用語があるように、微視的には線ではなく、その限りで、切刃は、面積乃至は体積を有している。 The cutting edge is used as a term indicating the ridge line between the rake face and the flank face. However, the actual cutting blade is not a line microscopically as the term “cutting blade roundness” exists, and the cutting blade has an area or a volume as long as it is.
 すくい面及び逃げ面は、主として、切刃に最も近いすくい面及び逃げ面を指すものとする。なお、逃げ面は、いわゆるマージンを含んでいてもよいし、含んでいなくてもよい。 The rake face and flank face mainly refer to the rake face and flank face closest to the cutting edge. Note that the flank may or may not include a so-called margin.
<第1実施形態>
(切削工具の構成)
 図1は、第1実施形態に係るインサート式の切削工具1を示す斜視図である。
<First Embodiment>
(Configuration of cutting tool)
FIG. 1 is a perspective view showing an insert-type cutting tool 1 according to the first embodiment.
 切削工具1は、概略軸状の部材であり、工作機械に取り付けられるホルダ3(シャンク)と、ホルダ3の先端側(紙面左側)の部分に着脱され、被削物に当接して実際に被削物を切削する1以上(図1の例では3つ)のチップ5とを有している。図示の例では、切削工具1はエンドミルであり、軸回りに回転されることによって、先端面及び先端の外周面において被削物を切削可能である。 The cutting tool 1 is a substantially shaft-shaped member that is attached to and detached from a holder 3 (shank) attached to a machine tool and a tip end side (left side of the paper) of the holder 3 and actually contacts a work piece. And one or more (three in the example of FIG. 1) chips 5 for cutting the work. In the example shown in the drawing, the cutting tool 1 is an end mill, and is capable of cutting a workpiece on the tip surface and the outer peripheral surface of the tip by being rotated about an axis.
 チップ5のホルダ3に対する装着は、例えば、チップ5に挿通されたねじ7がホルダ3に形成された雌ねじ部(チップ5に隠れて不図示)に螺合することによってなされる。ホルダ3には、例えば、チップ5の複数の面(例えば1主面及び2側面)が当接する複数の面からなる窪み3rが形成されている。チップ5は、この窪み3rの面に当接することによって位置決めされている。 The mounting of the chip 5 to the holder 3 is performed, for example, by screwing the screw 7 inserted through the chip 5 into a female screw portion (not shown) hidden in the chip 5. The holder 3 is formed with, for example, a recess 3r composed of a plurality of surfaces with which a plurality of surfaces (for example, one main surface and two side surfaces) of the chip 5 abut. The chip 5 is positioned by contacting the surface of the recess 3r.
(チップの構成)
 図2は、チップ5を示す斜視図である。図3は、図2のIII-III線における断面図である。
(Chip configuration)
FIG. 2 is a perspective view showing the chip 5. 3 is a cross-sectional view taken along line III-III in FIG.
 図2及び図3等においては、チップ5に対して固定して定義した直交座標系xyzを付している。以下の説明では、この座標系を参照して方向を説明することがある。チップ5は、いずれの方向が鉛直方向乃至は水平方向とされてもよく、また、z軸方向の寸法が比較的大きくされてもよいが、z軸方向を上下方向又は厚さ方向ということがある。また、チップ5について単に平面視という場合、z軸方向に見ることを指すものとする。 In FIG. 2 and FIG. 3, etc., an orthogonal coordinate system xyz defined fixedly with respect to the chip 5 is attached. In the following description, directions may be described with reference to this coordinate system. Any direction of the chip 5 may be a vertical direction or a horizontal direction, and the dimension in the z-axis direction may be relatively large. However, the z-axis direction is referred to as a vertical direction or a thickness direction. is there. Further, when the chip 5 is simply referred to as a plan view, it refers to viewing in the z-axis direction.
 チップ5は、例えば、概略直方体状に形成されており、第1主面9A及び第2主面9B(以下、単に「主面9」といい、両者を区別しないことがある。)と、当該1対の主面9の間に位置して、1対の主面9をつなぐ4つの側面11とを有している。なお、全ての側面11全体を外周側面12ということがある。チップ5の寸法は適宜に設定されてよい。 The chip 5 is formed in, for example, a substantially rectangular parallelepiped shape, and includes the first main surface 9A and the second main surface 9B (hereinafter, simply referred to as “main surface 9”, which may not be distinguished from each other). It has four side surfaces 11 located between the pair of main surfaces 9 and connecting the pair of main surfaces 9. In addition, all the side surfaces 11 whole may be called the outer peripheral side surface 12. The dimensions of the chip 5 may be set as appropriate.
(刃部の構成)
 チップ5は、例えば、被削材の切削に直接にあずかる長辺刃部13L及び短辺刃部13S(以下、単に「刃部13」といい、両者を区別しないことがある。)を有している。これら刃部13は、主面9と側面11との角部(すなわち、交差稜線部)に位置している。長辺刃部13L及び短辺刃部13Sは、平面視における長辺と短辺との角部をコーナ21(ノーズ)としてつながっている。
(Blade configuration)
The tip 5 has, for example, a long-side blade portion 13L and a short-side blade portion 13S (hereinafter simply referred to as “blade portion 13”, which are not distinguished from each other) that are directly involved in the cutting of the work material. ing. These blade portions 13 are located at corners (that is, intersecting ridge lines) between the main surface 9 and the side surface 11. The long edge part 13L and the short edge part 13S are connected with corners 21 (nose) at the corners of the long side and the short side in plan view.
 長辺刃部13L及び短辺刃部13Sの組み合わせは、例えば、1対の主面9それぞれに設けられるとともに、各主面9において、一の対角線上に位置する2つの角部に設けられている。 The combination of the long side blade portion 13L and the short side blade portion 13S is provided, for example, on each of the pair of main surfaces 9 and on each of the main surfaces 9 at two corner portions located on one diagonal line. Yes.
 各刃部13は、切削を営む主体となるすくい面15と、切削仕上げ面との不必要な接触をさけるために逃がした逃げ面17と、すくい面15が逃げ面17につながる部分である切刃19とを有している。 Each blade portion 13 includes a rake face 15 that is a main body for cutting, a flank face 17 that is escaped to avoid unnecessary contact with the finished cutting surface, and a rake face 15 that is a portion where the rake face 15 is connected to the flank face 17. And a blade 19.
 刃部13は、例えば、主面9(その中央側領域)に対して厚さ方向(z軸方向)に突出するように形成されている。具体的には、例えば、すくい面15は、主面9の中央側に連続しており、主面9の中央側から厚さ方向に立ち上がるように形成されている。 The blade portion 13 is formed, for example, so as to protrude in the thickness direction (z-axis direction) with respect to the main surface 9 (the central region). Specifically, for example, the rake face 15 is continuous to the center side of the main surface 9 and is formed to rise in the thickness direction from the center side of the main surface 9.
 上記のように、本実施形態においては、刃部13は、主面9から突出しているから、チップ5は、主面9及び側面11を有する基部23と、基部23から突出する刃部13とを有していると捉えられてもよい。また、刃部13が主面9から突出していることから、本実施形態においては、外周面412の上端部および下端部の少なくとも一方に切刃19が形成されていると捉えられてもよい。 As described above, in the present embodiment, since the blade portion 13 protrudes from the main surface 9, the tip 5 includes the base portion 23 having the main surface 9 and the side surface 11, and the blade portion 13 protruding from the base portion 23. May be perceived as having Further, since the blade portion 13 protrudes from the main surface 9, in the present embodiment, it may be considered that the cutting blade 19 is formed on at least one of the upper end portion and the lower end portion of the outer peripheral surface 412.
(取付孔の構成)
 チップ5は、貫通孔を有している。貫通孔は、例えばねじ7が挿通される取付孔25である。図3に示すように、取付孔25は、ねじ7のねじ頭7bを収容するとともにねじ頭7bが係合する第1受け部27A及び第2受け部27B(以下、単に「受け部27」といい、両者を区別しないことがある。)と、ねじ7の雄ねじ部7aが挿通される挿入部29とを有している。受け部27は、両主面側に設けられており、挿入部29は、その間に設けられている。
(Configuration of mounting holes)
The chip 5 has a through hole. The through hole is an attachment hole 25 through which, for example, the screw 7 is inserted. As shown in FIG. 3, the mounting hole 25 accommodates the screw head 7b of the screw 7 and is engaged with the first receiving portion 27A and the second receiving portion 27B (hereinafter simply referred to as “receiving portion 27”). And there is a case where the two are not distinguished from each other.) And an insertion portion 29 through which the male screw portion 7a of the screw 7 is inserted. The receiving portion 27 is provided on both main surface sides, and the insertion portion 29 is provided therebetween.
 挿入部29は、貫通方向に沿った断面においては、貫通方向に直交する方向の幅が一定である。受け部27は、挿入部29から取付孔25の外部側へ、横断面(xy断面)の面積を大きくしつつ延びている。 The width of the insertion portion 29 in the direction orthogonal to the penetration direction is constant in the cross section along the penetration direction. The receiving portion 27 extends from the insertion portion 29 to the outside of the mounting hole 25 while increasing the area of the transverse section (xy section).
(チップの貼り合せ構造)
 図4は、チップ5の構成を模式的に示す分解斜視図である。
(Chip bonding structure)
FIG. 4 is an exploded perspective view schematically showing the configuration of the chip 5.
 図3及び図4に示すように、チップ5は、第1部材31Aと第2部材31Bとが貼り合わされて構成されている。 As shown in FIGS. 3 and 4, the chip 5 is configured by bonding a first member 31A and a second member 31B.
 なお、以下では、第1部材31Aに係る構成要素については、「第1」及び「A」を付し、第2部材31Bに係る構成要素については、「第2」及び「B」を付し、また、「第1」及び「A」並びに「第2」及び「B」を省略して、両者を区別しないことがある。 In the following description, “first” and “A” are attached to the components related to the first member 31A, and “second” and “B” are attached to the components related to the second member 31B. In addition, “first” and “A” and “second” and “B” may be omitted to distinguish the two.
 第1部材31A及び第2部材31Bは、チップ5を取付孔25の貫通方向に分割するように構成されている。すなわち、第1部材31Aは、第1主面9Aとなる第1外側面(以下、第1外側面9Aということがある。)と、その背面の第1内側面33Aと、第1外側面9Aから第1内側面33Aへ貫通し、取付孔25を構成する第1孔35Aとを有している。また、第2部材31Bは、第2主面9Bとなる第2外側面(以下、第2外側面9Bということがある。)と、その背面の第2内側面33Bと、第2外側面9Bから第2内側面33Bへ貫通し、取付孔25を構成する第2孔35Bとを有している。そして、第1孔35Aと第2孔35Bとがつながって1つの貫通孔(取付孔25)が構成されるように第1内側面33Aと第2内側面33Bとが互いに対向して接合されている。 1st member 31A and 2nd member 31B are comprised so that the chip | tip 5 may be divided | segmented into the penetration direction of the attachment hole 25. FIG. That is, the first member 31A has a first outer surface (hereinafter also referred to as a first outer surface 9A) that becomes the first main surface 9A, a first inner surface 33A on the back surface, and a first outer surface 9A. To the first inner side surface 33 </ b> A and a first hole 35 </ b> A constituting the attachment hole 25. Further, the second member 31B has a second outer surface (hereinafter also referred to as a second outer surface 9B) that becomes the second main surface 9B, a second inner surface 33B on the back surface, and a second outer surface 9B. To the second inner side surface 33 </ b> B and a second hole 35 </ b> B that constitutes the attachment hole 25. The first inner side surface 33A and the second inner side surface 33B are joined to face each other so that the first hole 35A and the second hole 35B are connected to form one through hole (mounting hole 25). Yes.
 また、第1部材31Aは、第1外側面9Aと第1内側面33Aとをつなぐ4つの第1分割側面37A(これら全体を第1分割外周面38Aという)を有している。第2部材31Bは、第2外側面9Bと第2内側面33Bとをつなぐ4つの第2分割側面37B(これら全体を第2分割外周面38Bという)を有している。そして、第1分割側面37Aと第2分割側面37Bとによって側面11が構成されている(第1分割外周面38Aと第2分割外周面38Bとによって外周側面12が構成されている。)。 Further, the first member 31A has four first divided side surfaces 37A that connect the first outer side surface 9A and the first inner side surface 33A (the whole is referred to as a first divided outer peripheral surface 38A). The second member 31B has four second divided side surfaces 37B (the whole is referred to as a second divided outer peripheral surface 38B) that connects the second outer side surface 9B and the second inner side surface 33B. The side surface 11 is constituted by the first divided side surface 37A and the second divided side surface 37B (the outer circumferential side surface 12 is constituted by the first divided outer circumferential surface 38A and the second divided outer circumferential surface 38B).
 第1内側面33Aと第2内側面33Bとの貼り合わせは、両者の間に介在する接着剤(接着層)によってなされていてもよいし、両者が直接的に当接して接着されていてもよい。また、後述する本実施形態に係る製造方法が実施されているか否かの判定に際しては、完成したチップ5において、第1部材31Aと第2部材31Bとの境界(内側面33)は、明瞭でなくてもよい。すなわち、完成したチップ5は、一体的に形成されているように見えてもよい。 The first inner side surface 33A and the second inner side surface 33B may be bonded to each other by an adhesive (adhesive layer) interposed therebetween, or both may be in direct contact and bonded. Good. Further, when determining whether or not the manufacturing method according to the present embodiment to be described later is performed, in the completed chip 5, the boundary (inner side surface 33) between the first member 31A and the second member 31B is clear. It does not have to be. That is, the completed chip 5 may appear to be integrally formed.
(貼り合せのための位置決め構造)
 第1部材31A及び第2部材31Bは、互いに貼り合わされるときに、貼り合わせ方向(取付孔25の貫通方向、z軸方向)に交差(具体的には直交)する方向(xy方向)において互いに位置決めされるように、以下のような構成を有している。
(Positioning structure for bonding)
When the first member 31 </ b> A and the second member 31 </ b> B are bonded to each other, the first member 31 </ b> A and the second member 31 </ b> B cross each other (specifically orthogonal) in the bonding direction (through direction of the mounting hole 25, z-axis direction). In order to be positioned, it has the following configuration.
 第1部材31Aは、第1内側面33Aにおいて、凸部及び凹部の少なくとも一方(図示の例では1つの凸部)からなる第1嵌合部39Aを有している。第2部材31Bは、第2内側面33Bにおいて、凸部及び凹部の少なくとも他方(図示の例では1つの凹部)からなる第2嵌合部39Bを有している。そして、第1部材31A及び第2部材31Bの貼り合わせの際には、第1嵌合部39Aと第2嵌合部39Bとが嵌合される。これにより、第1部材31A及び第2部材31Bは、xy方向において互いに位置決めされる。 The first member 31A has a first fitting portion 39A including at least one of a convex portion and a concave portion (one convex portion in the illustrated example) on the first inner side surface 33A. The second member 31B has a second fitting portion 39B formed of at least the other of the convex portion and the concave portion (one concave portion in the illustrated example) on the second inner side surface 33B. When the first member 31A and the second member 31B are bonded, the first fitting portion 39A and the second fitting portion 39B are fitted. Thereby, the first member 31A and the second member 31B are positioned with respect to each other in the xy direction.
 内側面33において、嵌合部39が形成されている領域以外の領域(外周側の領域)は、例えば、取付孔25の貫通方向に直交する平面状である。以下では、特に符号を付さないが、この平面状の領域を内側面33の基準面ということがある。 In the inner surface 33, the region (outer peripheral region) other than the region where the fitting portion 39 is formed is, for example, a planar shape orthogonal to the through direction of the mounting hole 25. In the following, although there is no particular reference, this planar region may be referred to as the reference surface of the inner surface 33.
 第1部材31A及び第2部材31Bの、貼り合わせ方向における位置決めは、1対の内側面33の基準面が直接的又は接着剤を介して間接的に当接することによってなされる。ただし、嵌合部39も貼り合わせ方向における位置決めに寄与してよい。 The positioning of the first member 31A and the second member 31B in the bonding direction is performed when the reference surfaces of the pair of inner side surfaces 33 directly or indirectly contact each other with an adhesive. However, the fitting part 39 may also contribute to positioning in the bonding direction.
 2つの嵌合部39の形状は、両嵌合部39がxy平面における少なくとも一方向において互いに移動不可能であればよい。図示の例では、両者の形状は、凹か凸かが互いに逆であることを除いて互いに概ね同一の形状である。ただし、例えば、平面視三角形の凹部に嵌合した平面視円形の凸部が平面方向に移動不可能であることから明らかなように、必ずしも両者は同一の形状でなくてもよい。 The shape of the two fitting portions 39 is not limited as long as both fitting portions 39 are not movable relative to each other in at least one direction on the xy plane. In the example shown in the drawing, both shapes are substantially the same except that the concave or convex shapes are opposite to each other. However, as is clear from the fact that, for example, a convex portion having a circular shape in plan view that fits into a concave portion having a triangular shape in plan view cannot be moved in the planar direction, they do not necessarily have the same shape.
 嵌合部39は、平面視において、孔35の周囲に環状に位置している。すなわち、嵌合部39は、孔35を開口とする枠状である。本実施形態では、凸部は、第1孔35Aを開口とする枠状である。また、凹部は、第2孔35Bを開口とする枠状である。また、平面視において、嵌合部39の外縁の形状は、適宜に設定されてよいが、例えば、孔35と中心(図形重心)を一致させた相似形であり、本実施形態では、孔35の同心円である。 The fitting part 39 is annularly positioned around the hole 35 in plan view. That is, the fitting portion 39 has a frame shape with the hole 35 as an opening. In the present embodiment, the convex portion has a frame shape having the first hole 35A as an opening. The recess has a frame shape with the second hole 35B as an opening. In addition, in the plan view, the shape of the outer edge of the fitting portion 39 may be set as appropriate. For example, the shape is a similar shape in which the hole 35 and the center (graphic gravity center) coincide with each other. It is a concentric circle.
 嵌合部39の内縁から外縁までの幅は、適宜に設定されてよい。例えば、嵌合部39の幅は、凸状の第1嵌合部39Aにおいて、位置合わせに必要最小限の強度が確保される程度まで、又は加工限界まで小さくされてもよい。逆に、嵌合部39の幅は、嵌合部39の外縁の一部又は全部が内側面33の外縁に一致するまで広くされてもよい。なお、上記のように内縁と外縁とが相似形の場合においては、幅は嵌合部39の全周に亘って一定である。 The width from the inner edge to the outer edge of the fitting portion 39 may be set as appropriate. For example, the width of the fitting portion 39 may be reduced to the extent that the minimum strength required for alignment is ensured in the convex first fitting portion 39A, or to the processing limit. Conversely, the width of the fitting portion 39 may be increased until part or all of the outer edge of the fitting portion 39 matches the outer edge of the inner side surface 33. In the case where the inner edge and the outer edge are similar as described above, the width is constant over the entire circumference of the fitting portion 39.
 図示の例では、嵌合部39の外縁は、内側面33の外縁よりも小さく、嵌合部39の外側には、嵌合部39を囲む環状に内側面33の基準面が形成されている。また、図示の例では、嵌合部39の外縁は、受け部27の外側面9における外縁(最大径の外縁)よりも大きい(図3)。もちろん、嵌合部39の外縁は、受け部27の外側面9における外縁よりも小さくても構わない。 In the illustrated example, the outer edge of the fitting portion 39 is smaller than the outer edge of the inner side surface 33, and the reference surface of the inner side surface 33 is formed in an annular shape surrounding the fitting portion 39 on the outer side of the fitting portion 39. . In the illustrated example, the outer edge of the fitting portion 39 is larger than the outer edge (outer edge of the maximum diameter) of the outer surface 9 of the receiving portion 27 (FIG. 3). Of course, the outer edge of the fitting part 39 may be smaller than the outer edge of the outer surface 9 of the receiving part 27.
 第1嵌合部39Aの立体形状は、例えば、第1孔35Aの中心軸と中心軸を一致させた錐台(図示の例では円錐台)とされている。すなわち、第1嵌合部39Aは、錐台の側面(錐体面)である第1傾斜面41Aと、第1孔35Aを囲む頂面とを有している。本実施形態における頂面は、錐台の上面であって取付孔25の貫通方向(中心軸)に直交している第1直交面43Aである。第1傾斜面41Aは、第1外側面9Aから離れるにしたがって幅が狭くなっている。 The three-dimensional shape of the first fitting portion 39A is, for example, a frustum (conical frustum in the illustrated example) in which the central axis of the first hole 35A coincides with the central axis. That is, the first fitting portion 39A has a first inclined surface 41A that is a side surface (conical surface) of the frustum and a top surface surrounding the first hole 35A. The top surface in the present embodiment is a first orthogonal surface 43 </ b> A that is the upper surface of the frustum and is orthogonal to the penetrating direction (center axis) of the mounting hole 25. The first inclined surface 41A has a width that decreases with distance from the first outer surface 9A.
 一方、第2嵌合部39Bは、例えば、錐台に一致する形状の凹状に形成されている。すなわち、第2嵌合部39Bは、その凹部の傾斜した内周面である第2傾斜面41Bと、第2孔35Bを囲む底面とを有している。本実施形態における底面は、取付孔25の貫通方向(中心軸)に直交している第2直交面43Bである。第2傾斜面41Bは、第2外側面9Bに近付くにしたがって幅が狭くなっている。 On the other hand, the 2nd fitting part 39B is formed in the concave shape of the shape corresponding to a frustum, for example. That is, the 2nd fitting part 39B has the 2nd inclined surface 41B which is the inner peripheral surface which the recessed part inclined, and the bottom face surrounding the 2nd hole 35B. The bottom surface in the present embodiment is a second orthogonal surface 43 </ b> B that is orthogonal to the penetrating direction (central axis) of the mounting hole 25. The second inclined surface 41B becomes narrower as it approaches the second outer surface 9B.
 傾斜面41は、取付孔25の貫通方向(z軸方向)に対して傾斜する面である。上述のように、傾斜面41は、錐体面又はこれに対応する凹部の内周面であるから、凸状の第1嵌合部39Aが先端側ほど細くなるように、又は凹状の第2嵌合部39Bが奥側ほど細くなるように傾斜している。別の観点では、傾斜面41は、取付孔25を中心とする放射方向外側ほど、取付孔25の貫通方向の一方側(本実施形態ではz軸方向正側)に位置する。 The inclined surface 41 is a surface inclined with respect to the penetrating direction (z-axis direction) of the mounting hole 25. As described above, the inclined surface 41 is the cone surface or the inner peripheral surface of the concave portion corresponding thereto, so that the convex first fitting portion 39A becomes thinner toward the tip side or the concave second fitting. The joint portion 39B is inclined so as to become thinner toward the back side. From another viewpoint, the inclined surface 41 is located on the one side in the penetration direction of the mounting hole 25 (in the present embodiment, on the positive side in the z-axis direction) toward the radially outer side with the mounting hole 25 as the center.
 傾斜面41の貫通方向に対する傾斜角度は、適宜に設定されてよいが、例えば、20°以上70°以下である。なお、図3から理解されるように、傾斜面41の貫通方向に対する傾斜角度は、例えば、第1受け部27Aの貫通方向に対する傾斜角度以上とされてよい。この場合、例えば、凸状の第1嵌合部39Aを根元側において厚くして第1嵌合部39Aの強度を確保できる。傾斜角度は、例えば、傾斜面41の全周に亘って一定である。傾斜面41は、z軸方向に平行な断面において直線状であってもよいし(図示の例)、曲線状であってもよい。 The inclination angle with respect to the penetration direction of the inclined surface 41 may be set as appropriate, and is, for example, 20 ° or more and 70 ° or less. As can be understood from FIG. 3, the inclination angle of the inclined surface 41 with respect to the penetration direction may be, for example, greater than or equal to the inclination angle of the first receiving portion 27 </ b> A with respect to the penetration direction. In this case, for example, the first fitting portion 39A having a convex shape can be thickened on the base side to ensure the strength of the first fitting portion 39A. For example, the inclination angle is constant over the entire circumference of the inclined surface 41. The inclined surface 41 may be linear in the cross section parallel to the z-axis direction (example shown in the figure) or may be curved.
 傾斜面41の外縁は、嵌合部39の外縁であり、上記のように本実施形態では取付孔25の同心円である。傾斜面41の内縁(直交面43の外縁)は、例えば、内縁と中心(図形重心)を一致させた相似形であり、本実施形態では、円形である。従って、本実施形態では、傾斜面41は、平面視において円形の環状であり、その幅は全周に亘って一定である。傾斜面41の幅の具体的な値は、適宜に設定されてよい。 The outer edge of the inclined surface 41 is the outer edge of the fitting part 39, and is a concentric circle of the mounting hole 25 in this embodiment as described above. The inner edge of the inclined surface 41 (outer edge of the orthogonal surface 43) is, for example, a similar shape in which the inner edge matches the center (graphic gravity center), and is circular in this embodiment. Therefore, in this embodiment, the inclined surface 41 has a circular ring shape in plan view, and its width is constant over the entire circumference. A specific value of the width of the inclined surface 41 may be set as appropriate.
 直交面43は、取付孔25の貫通方向に直交する平面である。また、直交面43の外縁の形状は、上述した傾斜面41の内縁の形状であり、本実施形態では、直交面43の内縁の同心円である。従って、本実施形態では、直交面43は、円形の環状であり、その幅は全周に亘って一定である。直交面43の幅の具体的な値は、適宜に設定されてよい。 The orthogonal surface 43 is a plane orthogonal to the direction of penetration of the mounting hole 25. The shape of the outer edge of the orthogonal surface 43 is the shape of the inner edge of the inclined surface 41 described above, and is a concentric circle of the inner edge of the orthogonal surface 43 in this embodiment. Therefore, in the present embodiment, the orthogonal surface 43 is a circular ring, and the width thereof is constant over the entire circumference. A specific value of the width of the orthogonal plane 43 may be set as appropriate.
 第1傾斜面41Aと第2傾斜面41Bとは、例えば、概ね全面に亘ってその形状が一致し、概ね全面に亘って互いに貼り合わされる。第1直交面43Aと第2直交面43Bとは、例えば、概ね全面に亘ってその形状が一致し、概ね全面に亘って貼り合わされる。本実施形態のチップ5は、上記の第1傾斜面41A及び第2傾斜面41Bを有している。そのため、チップ5の形成時における貼り合わせが貫通孔の精度に及ぼす影響を低減することができる。すなわち、貼り合わせられ形成されたチップ5において貫通孔の精度が高められる。 The first inclined surface 41A and the second inclined surface 41B have, for example, substantially the same shape over the entire surface and are bonded to each other over the entire surface. For example, the first orthogonal surface 43A and the second orthogonal surface 43B have substantially the same shape over the entire surface, and are bonded together over the entire surface. The chip 5 of the present embodiment has the first inclined surface 41A and the second inclined surface 41B. Therefore, it is possible to reduce the influence of the bonding during the formation of the chip 5 on the accuracy of the through hole. That is, the accuracy of the through hole is increased in the chip 5 formed by bonding.
(チップの分割位置)
 図3に示すように、2つの内側面33(より具体的には2つの直交面43)の、取付孔25に露出する合せ目(すなわち2つの直交面43の内縁)は、取付孔25のうち挿入部29に位置している。なお、当該合せ目は、挿入部29のうちのいずれの位置にあってもよい。例えば、合せ目は、挿入部29の貫通方向中央に位置していてもよいし、当該中央に対して、第1部材31A側(凸部側)に位置していてもよいし、第2部材31B側(凹部側)に位置していてもよい(図示の例)。なお、合せ目が第2部材31B側に位置している場合、例えば、凸状の第1嵌合部39Aの厚み(強度)を確保できる。
(Chip division position)
As shown in FIG. 3, the seam (that is, the inner edge of the two orthogonal surfaces 43) of the two inner side surfaces 33 (more specifically, two orthogonal surfaces 43) exposed to the mounting holes 25 is Of these, the insertion portion 29 is located. The seam may be at any position in the insertion portion 29. For example, the seam may be located at the center of the insertion portion 29 in the penetration direction, or may be located on the first member 31A side (convex portion side) relative to the center, or the second member. It may be located on the 31B side (concave side) (example shown in the figure). In addition, when the joint line is located on the second member 31B side, for example, the thickness (strength) of the convex first fitting portion 39A can be ensured.
 また、合せ目は、挿入部29と受け部27との境界に位置していてもよい。なお、本実施形態の説明においては、この境界は、挿入部29の一部であるものとみなすものとする。すなわち、合せ目が挿入部29に位置するという場合、合せ目が挿入部29と受け部27との境界に位置する態様が含まれるものとする。 Further, the seam may be located at the boundary between the insertion portion 29 and the receiving portion 27. In the description of the present embodiment, this boundary is assumed to be a part of the insertion portion 29. That is, when the seam is located at the insertion portion 29, a mode in which the seam is located at the boundary between the insertion portion 29 and the receiving portion 27 is included.
 2つの内側面33(より具体的には外周側の基準面)の、外周側面12に露出する合せ目は、厚さ方向の適宜な位置にあってよい。別の観点では、内側面33の外周側の基準面と外側面9(中央側の平面領域)とのz軸方向の距離によって第1部材31A及び第2部材31Bの厚さを規定したとき、第1部材31A及び第2部材31Bの厚さは、同等であってもよいし、互いに異なっていてもよい。本実施形態のように、第1嵌合部39Aが凸部のみからなり、第2嵌合部39Bが凹部のみからなる場合においては、例えば、第2部材31Bは第1部材31Aよりも厚い。この場合、例えば、嵌合部39を含めて厚みを考慮したときに、第1部材31A及び第2部材31Bの双方において厚みを確保しやすく、ひいては、双方の強度を確保しやすい。 The seams exposed on the outer peripheral side surface 12 of the two inner side surfaces 33 (more specifically, the reference surface on the outer peripheral side) may be at appropriate positions in the thickness direction. In another aspect, when the thicknesses of the first member 31A and the second member 31B are defined by the distance in the z-axis direction between the reference surface on the outer peripheral side of the inner side surface 33 and the outer side surface 9 (plane region on the center side), The thickness of the first member 31A and the second member 31B may be the same or different from each other. In the case where the first fitting portion 39A is composed only of a convex portion and the second fitting portion 39B is composed only of a concave portion as in the present embodiment, for example, the second member 31B is thicker than the first member 31A. In this case, for example, when the thickness including the fitting portion 39 is taken into consideration, it is easy to secure the thickness in both the first member 31A and the second member 31B, and it is easy to secure the strength of both.
(外周面の切欠き)
 第1部材31A及び第2部材31Bの少なくとも一方(本実施形態では双方)においては、内側面33と分割外周面38との角部に面取り形状45(第1面取り形状45A及び第2面取り形状45B)が設けられている。
(Notch on outer peripheral surface)
In at least one of the first member 31A and the second member 31B (both in the present embodiment), a chamfered shape 45 (first chamfered shape 45A and second chamfered shape 45B) is formed at the corner between the inner surface 33 and the divided outer peripheral surface 38. ) Is provided.
 なお、この面取り形状45は、説明の便宜上、面取りの語を用いているが、その形成方法は角部を削るものに限定されない。例えば、金型によって成形された時点でこの面取り形状45が形成されていてもよい。別の観点では、面取り形状の語は、製造プロセスを示す語ではない。 Note that the chamfered shape 45 uses the word chamfered for convenience of explanation, but the formation method is not limited to cutting the corners. For example, the chamfered shape 45 may be formed at the time of being molded by a mold. In another aspect, the term chamfered shape is not a term that refers to a manufacturing process.
 面取り形状45は、例えば、内側面33の外縁全体に亘って設けられている。面取り形状45は、平面(例えばC面)であってもよいし、曲面(例えばR面)であってもよい。面取り形状45の幅、傾斜角及び/又は曲率等は適宜に設定されてよい。 The chamfered shape 45 is provided over the entire outer edge of the inner side surface 33, for example. The chamfered shape 45 may be a flat surface (for example, C surface) or a curved surface (for example, R surface). The width, inclination angle, and / or curvature of the chamfered shape 45 may be set as appropriate.
 内側面33の外縁に面取り形状45が設けられていることによって、図3に示すように、チップ5の外周側面12には、切欠き47が構成されている。切欠き47は、面取り形状45によって構成されるものであるから、外側ほど広くなる形状である。また、面取り形状45の説明から理解されるように、切欠き47は、例えば、チップ5の全周に亘っており、また、その大きさ、傾斜角及び/又は曲率等は適宜に設定されてよい。 Since the chamfered shape 45 is provided on the outer edge of the inner side surface 33, a notch 47 is formed on the outer peripheral side surface 12 of the chip 5, as shown in FIG. Since the notch 47 is constituted by the chamfered shape 45, the notch 47 has a shape that becomes wider toward the outside. Further, as can be understood from the description of the chamfered shape 45, the notch 47 extends over the entire circumference of the chip 5, for example, and the size, inclination angle and / or curvature, etc. are appropriately set. Good.
(チップの製造方法)
 図5は、チップ5の製造方法の手順を示すフローチャートである。図6(a)~図6(f)は、チップ5の製造方法の各ステップの概要を説明するための模式図である。製造方法は、図6(a)から図6(f)へ順に進行する。なお、以下では、製造工程の進行に伴って部材の形状若しくは材質等が変化しても、便宜上、同一の符号を用いることがある。
(Chip manufacturing method)
FIG. 5 is a flowchart showing the procedure of the manufacturing method of the chip 5. 6 (a) to 6 (f) are schematic diagrams for explaining the outline of each step of the manufacturing method of the chip 5. FIG. The manufacturing method proceeds in order from FIG. 6 (a) to FIG. 6 (f). In the following, even if the shape or material of the member changes as the manufacturing process proceeds, the same reference numeral may be used for convenience.
 まず、図5のステップST1では、第1部材31Aとなる第1成形体55A(図6(c)を成形する。具体的には、例えば、図6(a)及び図6(b)に示すように、原料51を第1分割型53A~第4分割型53D(以下、単に「分割型53」といい、これらを区別しないことがある。)によってプレスする。 First, in step ST1 of FIG. 5, the first molded body 55A (FIG. 6C) to be the first member 31A is molded. Specifically, for example, as shown in FIGS. 6A and 6B. As described above, the raw material 51 is pressed by the first divided mold 53A to the fourth divided mold 53D (hereinafter simply referred to as “divided mold 53”, which may not be distinguished from each other).
 複数の分割型53の数、配置、分割位置及び役割(移動)等は適宜に設定されてよい。図示の例では、第1部材31Aの第1外側面9Aを形成する第1分割型53Aと、第1部材31Aの第1内側面33Aを形成する第2分割型53Bとが、第1部材31Aの外周側面12の半分を形成する第3分割型53Cと、外周側面12の残り半分を形成する第4分割型53Dとの間で近接することによって原料51がプレスされる。 The number, arrangement, division position, role (movement), etc. of the plurality of division molds 53 may be set as appropriate. In the illustrated example, a first split mold 53A that forms the first outer surface 9A of the first member 31A and a second split mold 53B that forms the first inner surface 33A of the first member 31A are the first member 31A. The raw material 51 is pressed by approaching between the third split mold 53C that forms half of the outer peripheral side surface 12 and the fourth split mold 53D that forms the remaining half of the outer peripheral side surface 12.
 第1孔35Aの内周面は、例えば、互いに近接する第1分割型53A及び第2分割型53Bの少なくとも一方の内面(図示の例では第1分割型53Aの内面)によって形成される。なお、第1孔35Aは、成形時に形成されるのではなく、成形後に、打ち抜き、切断及び/又は切削によって形成されてもよい。 The inner peripheral surface of the first hole 35A is formed by, for example, at least one inner surface of the first split mold 53A and the second split mold 53B that are close to each other (in the illustrated example, the inner surface of the first split mold 53A). The first hole 35A is not formed at the time of molding, but may be formed by stamping, cutting and / or cutting after the molding.
 また、特に図示しないが、成形は、プレスではなく、型締めされた金型内に原料51を注入する射出成形によってなされてもよい。 Although not particularly shown, the molding may be performed by injection molding in which the raw material 51 is injected into a clamped mold instead of a press.
 原料51は、例えば、主成分となる比較的硬質の原料粉末、この硬質の原料粉末の結合相成分となる原料粉末、及びバインダ等の有機物の混合などを行うことによって得られる。 The raw material 51 is obtained, for example, by mixing a relatively hard raw material powder as a main component, a raw material powder as a binder phase component of the hard raw material powder, and an organic substance such as a binder.
 チップ5が超硬合金からなる場合を例にとると、原料粉末は、主成分としての炭化タングステンと、結合相成分としてのコバルトと、炭化タンタル及び炭化チタンとを含んでいる。バインダ又はバインダに類似する役割を果たすものとしては、例えば、パラフィン又は適宜な種類の樹脂を挙げることができる。なお、チップ5は、超硬合金に限定されず、例えば、ダイヤモンド焼結体、CBN(Cubic Boron Nitride)焼結体、狭義のセラミック、サーメット、又は、粉末冶金で形成される高速度工具鋼(粉末ハイス)であってもよい。 Taking the case where the chip 5 is made of cemented carbide as an example, the raw material powder includes tungsten carbide as a main component, cobalt as a binder component, tantalum carbide and titanium carbide. Examples of the binder or a role similar to the binder include paraffin or an appropriate type of resin. Note that the tip 5 is not limited to a cemented carbide, and is, for example, a diamond sintered body, a CBN (Cubic Boron Nitride) sintered body, a high-speed tool steel formed by ceramic, cermet, or powder metallurgy in a narrow sense. Powder high speed).
 図5のステップST2では、第1成形体55Aのバリを取る。具体的には、例えば、図6(c)に示すように、サンドブラストによって行われる。ただし、ばりの除去は、サンドブラストに限られない。 In step ST2 of FIG. 5, the first molded body 55A is deburred. Specifically, for example, as shown in FIG. However, flash removal is not limited to sandblasting.
 バリは、複数の分割型53の合せ目において生じる。図示の例では、第1外側面9Aと第1分割外周面38Aとの角部(刃部13)、及び第1内側面33Aと第1分割外周面38Aとの角部において生じる。 Burr is generated at the joint of the plurality of split molds 53. In the example shown in the figure, it occurs at the corner (blade portion 13) between the first outer side surface 9A and the first divided outer peripheral surface 38A and at the corner portion between the first inner side surface 33A and the first divided outer peripheral surface 38A.
 図6(c)では、第1内側面33Aと第1分割外周面38Aとの角部のバリ取りをしている様子が模式的に示されている。このバリ取りにおいて、例えば、作業時間を十分に長く設定することによって、バリを取るだけに留まらず、図4などに示す第1面取り形状45Aが形成される。 FIG. 6 (c) schematically shows the deburring of the corners between the first inner side surface 33A and the first divided outer peripheral surface 38A. In this deburring, for example, by setting the working time sufficiently long, the first chamfered shape 45A shown in FIG.
 図5のステップST3及びST4では、ステップST1及びST2に並行して、第1部材31Aについて行った作業を第2部材31Bについて行う。この作業は、具体的な形状を除いては、第1部材31Aの成形と同様である。上記のステップST1及びST2についての説明は、第1部材31Aに係る構成要素について「第1」及び「A」を「第2」及び「B」に読み替えて、ステップST3及びST4に適用可能である。なお、図6(d)では、第2部材31Bとなる第2成形体55Bにおいて、第2内側面33Bと第2分割外周面38Bとの角部の面取りを行っている様子が模式的に示されている。 In steps ST3 and ST4 in FIG. 5, the work performed on the first member 31A is performed on the second member 31B in parallel with steps ST1 and ST2. This operation is the same as the molding of the first member 31A except for a specific shape. The above description of steps ST1 and ST2 can be applied to steps ST3 and ST4 by replacing "first" and "A" with "second" and "B" for the components related to the first member 31A. . FIG. 6D schematically shows that the corners of the second inner side surface 33B and the second divided outer peripheral surface 38B are chamfered in the second molded body 55B serving as the second member 31B. Has been.
 図5のステップST5では、図6(e)に示すように、第1成形体55Aと第2成形体55Bとを貼り合わせる。例えば、第1成形体55Aと第2成形体55Bとを直接的に(接着剤を間に配さずに)当接させる。成形体55は、まだ焼結前の状態であるので、このように直接的に貼り合わせることが可能である。 In step ST5 of FIG. 5, as shown in FIG. 6 (e), the first molded body 55A and the second molded body 55B are bonded together. For example, the first molded body 55A and the second molded body 55B are brought into direct contact (without an adhesive therebetween). Since the molded body 55 is still in a state before sintering, it can be directly bonded in this way.
 なお、2つの成形体55は、その間に介在する接着剤によって接着されてもよい。この場合、接着剤は、例えば、第1内側面33A及び第2内側面33Bの一方に対して、その全面(嵌合部39を含む)に塗布される。塗布は、例えば、スクリーン印刷によってなされてよい。接着剤の材料は、適宜なものとされてよく、例えば、セラミック接着剤等の無機接着剤とされる。 Note that the two molded bodies 55 may be bonded by an adhesive interposed therebetween. In this case, for example, the adhesive is applied to the entire surface (including the fitting portion 39) of one of the first inner side surface 33A and the second inner side surface 33B. Application | coating may be made by screen printing, for example. The material of the adhesive may be any appropriate material, for example, an inorganic adhesive such as a ceramic adhesive.
 接着の際には、第1嵌合部39Aと第2嵌合部39Bとが嵌合することによって、第1成形体55Aと第2成形体55Bとが位置合わせされる。 During the bonding, the first molded part 55A and the second molded body 55B are aligned by fitting the first fitting part 39A and the second fitting part 39B.
 第1孔35A及び第2孔35Bに挿通されるピン57(図6(e)において点線で示す)によって2つの成形体55をxy方向において位置決めしてもよい。この場合、2つの傾斜面41は、例えば、上述した互いの当接による位置決め作用によって、ピン57よりも高精度の位置決めに寄与してよい。逆に言えば、ピン57と孔35との遊びは大きくされてよい。 The two molded bodies 55 may be positioned in the xy direction by pins 57 (shown by dotted lines in FIG. 6E) inserted through the first holes 35A and the second holes 35B. In this case, the two inclined surfaces 41 may contribute to positioning with higher accuracy than the pin 57 by, for example, the positioning action by mutual contact described above. Conversely, the play between the pin 57 and the hole 35 may be increased.
 図5のステップST6では、図6(f)に示すように、貼り合わされた2つの成形体55を焼成する(熱処理工程を行う。)。これにより、チップ5となる焼結体が形成される。この際、成形体55がバインダを含んでいる場合においては、バインダは蒸発乃至は燃焼し、焼結体から除去される。 In step ST6 of FIG. 5, as shown in FIG. 6 (f), the bonded two molded bodies 55 are fired (a heat treatment step is performed). Thereby, the sintered compact used as the chip | tip 5 is formed. At this time, when the molded body 55 contains a binder, the binder is evaporated or burned and removed from the sintered body.
 その後、特に図示しないが、焼結体の切刃の研削乃至は研磨(ホーニング)を行って、切刃の丸み等を調整してもよい。これにより、チップ5が得られる。 Thereafter, although not particularly illustrated, the cutting edge of the sintered body may be ground or polished (honed) to adjust the roundness of the cutting edge. Thereby, the chip 5 is obtained.
 なお、上述の手順の説明は、あくまで一例の概略についてのものであり、適宜に変形されてよい。例えば、成形体55がバインダを含む場合においては、焼成前の適宜な時期に、成形体からバインダの一部を除去するための処理(仮焼など)を行ってもよい。また、例えば、ホーニングの後、硬質皮膜を形成してもよい。 Note that the above description of the procedure is only an outline of an example, and may be modified as appropriate. For example, when the molded body 55 includes a binder, a process (such as calcination) for removing a part of the binder from the molded body may be performed at an appropriate time before firing. For example, a hard film may be formed after honing.
(製造方法の変形例)
 図7は、変形例に係る製造方法の手順を示すフローチャートである。
(Modification of manufacturing method)
FIG. 7 is a flowchart showing the procedure of the manufacturing method according to the modification.
 図5に示したフローチャートでは、2つの成形体55を貼りあわせた後に焼成を行った。これに対して、図7に示すフローチャートでは、2つの成形体55を焼成した後に、その焼結体を互いに貼り合わせる。具体的には、以下のとおりである。 In the flowchart shown in FIG. 5, the two molded bodies 55 were bonded together and fired. On the other hand, in the flowchart shown in FIG. 7, after the two molded bodies 55 are fired, the sintered bodies are bonded to each other. Specifically, it is as follows.
 図7において、ステップST1~ST4は、図5のステップST1~ST4と同様である。 In FIG. 7, steps ST1 to ST4 are the same as steps ST1 to ST4 in FIG.
 ステップST11では、第1成形体55Aを焼成し、ステップST12では、第2成形体55Bを焼成する。なお、2つの成形体55が貼り合わされていないことを除いては、これらのステップは図5のステップST6と同様である。なお、第1成形体55Aの焼成と、第2成形体55Bの焼成とは、別個に行われてもよいし、共に行われてもよい。 In step ST11, the first molded body 55A is fired, and in step ST12, the second molded body 55B is fired. These steps are the same as step ST6 in FIG. 5 except that the two molded bodies 55 are not bonded together. Note that the firing of the first molded body 55A and the firing of the second molded body 55B may be performed separately or together.
 ステップST13では、第1部材31Aとなる焼結体と第2部材31Bとなる焼結体とを貼り合わせる。なお、この貼り合わせは、図5のステップST5とは異なり、第1内側面33Aと第2内側面33Bとの間に接着剤を介在させる必要がある。接着剤の塗布方法等は、図5のステップST5の説明で述べたとおりである。ただし、図5のステップST5とは異なり、ステップST13の後に焼成は行われないから、接着剤は、有機接着剤であってもよい。 In step ST13, the sintered body to be the first member 31A and the sintered body to be the second member 31B are bonded together. Note that this bonding requires that an adhesive be interposed between the first inner side surface 33A and the second inner side surface 33B, unlike step ST5 of FIG. The method of applying the adhesive and the like are as described in the explanation of step ST5 in FIG. However, unlike step ST5 of FIG. 5, since the baking is not performed after step ST13, the adhesive may be an organic adhesive.
 ステップST2及びST4のバリ取りは、貼り合せ前に行われればよいから、焼成(ステップST11及びST12)の後に行われてもよい。また、最終的に刃部13を調整するホーニングは、焼成後に行われればよいから、貼り合わせ前に行われてもよい。 Since deburring in steps ST2 and ST4 may be performed before bonding, it may be performed after firing (steps ST11 and ST12). Further, honing for finally adjusting the blade portion 13 may be performed after baking, and thus may be performed before bonding.
 その他、焼成前の適宜な時期に、成形体からバインダを除去するための処理(仮焼など)を行ってもよいこと等は、図5と同様である。 Other than that, the process for removing the binder from the molded body (such as calcination) may be performed at an appropriate time before firing, as in FIG.
 以上のとおり、本実施形態では、チップ5は、第1部材31Aと第2部材31Bとを有している。第1部材31A及び第2部材31Bそれぞれは、外側面9、その背面の内側面33、及び外側面9から内側面へ貫通する孔35を有している。第1内側面33Aと第2内側面33Bとは、第1孔35A及び第2孔35Bが1つの貫通孔(取付孔25)を構成するように貼り合わされている(互いに対向して接合されている)。 As described above, in the present embodiment, the chip 5 includes the first member 31A and the second member 31B. Each of the first member 31 </ b> A and the second member 31 </ b> B has an outer surface 9, an inner surface 33 on the back surface thereof, and a hole 35 penetrating from the outer surface 9 to the inner surface. The first inner side surface 33A and the second inner side surface 33B are bonded together so that the first hole 35A and the second hole 35B constitute one through hole (mounting hole 25) (they are joined to face each other). )
 そして、本実施形態では、第1内側面33A及び第2内側面33Bそれぞれは、凸部及び凹部の少なくとも一方又は他方を含む、孔35を開口とする枠状の嵌合部39を有しており、第1嵌合部39Aと第2嵌合部39Bとが嵌合している。 In the present embodiment, each of the first inner side surface 33A and the second inner side surface 33B has a frame-like fitting portion 39 having at least one of the convex portion and the concave portion or the other and having the hole 35 as an opening. The first fitting portion 39A and the second fitting portion 39B are fitted.
 従って、例えば、孔35の最も近くにおいて、かつ孔35の全周に亘って、2つの嵌合部39によって第1部材31Aと第2部材31Bとの位置合わせがなされることになる。その結果、第1孔35Aと第2孔35Bとの位置合わせが高精度になされ、ひいては、この2つの孔35によって構成される取付孔25の精度が向上する。そして、取付孔25の精度が向上することによって、チップ5のホルダ3に対する位置決め精度が向上し、ひいては、切削工具1による切削精度が向上する。 Therefore, for example, the first member 31A and the second member 31B are aligned by the two fitting portions 39 in the vicinity of the hole 35 and over the entire circumference of the hole 35. As a result, the first hole 35A and the second hole 35B are aligned with high accuracy, and the accuracy of the mounting hole 25 constituted by the two holes 35 is improved. Further, the accuracy of the mounting hole 25 is improved, so that the positioning accuracy of the chip 5 with respect to the holder 3 is improved, and consequently the cutting accuracy by the cutting tool 1 is improved.
 さらに、本実施形態では、2つの内側面33(2つの嵌合部39)の、取付孔25に露出する合せ目は、挿入部29に位置している。 Furthermore, in this embodiment, the seam exposed to the attachment hole 25 of the two inner side surfaces 33 (two fitting portions 39) is located in the insertion portion 29.
 従って、例えば、位置合わせを安定して行うことができる。また、例えば、2つの内側面33が受け部27の内面に露出しないことから、合せ目が受け部27の内面の精度に影響を及ぼすおそれが極めて低い。例えば、合わせ目の微小な段差が受け部27の内面に生じるおそれがない。その結果、ねじ頭7bの受け部27の内面に対する当接についての精度が向上し、ねじ7によるチップ5のホルダ3に対する位置決め精度が向上する。ひいては、切削工具1による切削精度が向上する。 Therefore, for example, alignment can be performed stably. Further, for example, since the two inner side surfaces 33 are not exposed on the inner surface of the receiving portion 27, there is a very low possibility that the seam affects the accuracy of the inner surface of the receiving portion 27. For example, there is no possibility that a minute level difference in the seam is generated on the inner surface of the receiving portion 27. As a result, the accuracy of contact of the screw head 7b with the inner surface of the receiving portion 27 is improved, and the positioning accuracy of the chip 5 with respect to the holder 3 by the screw 7 is improved. As a result, the cutting accuracy by the cutting tool 1 is improved.
 また、本実施形態では、第1傾斜面41Aと第2傾斜面41Bとが互いに貼り合わされている(互いに対向して接合されている。)。 In the present embodiment, the first inclined surface 41A and the second inclined surface 41B are bonded to each other (joined to face each other).
 従って、第1部材31Aと第2部材31Bとを高精度に位置決めすることができる。例えば、本実施形態とは異なり、凸部の外周面(第1傾斜面41A)と凹部の内周面(第2傾斜面41B)とが取付孔25の貫通方向に対して平行であると仮定した場合、凸部を凹部に嵌合させるためには、凸部の外周面と凹部の内周面との間に隙間(いわゆる遊び)が必要である。その結果、その遊びの分だけ、位置決めの精度が低下する。しかし、本実施形態では、そのような遊びが無くても凸部を凹部に挿入可能であることから、位置決めの精度が向上する。 Therefore, the first member 31A and the second member 31B can be positioned with high accuracy. For example, unlike the present embodiment, it is assumed that the outer peripheral surface of the convex portion (first inclined surface 41A) and the inner peripheral surface of the concave portion (second inclined surface 41B) are parallel to the penetration direction of the mounting hole 25. In this case, in order to fit the convex portion into the concave portion, a gap (so-called play) is required between the outer peripheral surface of the convex portion and the inner peripheral surface of the concave portion. As a result, the positioning accuracy decreases by the amount of play. However, in this embodiment, since the convex portion can be inserted into the concave portion without such play, positioning accuracy is improved.
 また、本実施形態では、2つの嵌合部39それぞれは、取付孔25の貫通方向に直交している直交面43を有している。そして、2つの直交面43が互いに貼り合わされている(互いに対向して接合されている)。 In the present embodiment, each of the two fitting portions 39 has an orthogonal surface 43 that is orthogonal to the direction of penetration of the mounting hole 25. The two orthogonal surfaces 43 are bonded to each other (joined to face each other).
 従って、例えば、位置決め精度が向上する。具体的には、例えば、傾斜面41においては、第1部材31Aと第2部材31Bとを近接させるときに生じる取付孔25の貫通方向の力は、傾斜面41に直交する方向の分力と傾斜面41に沿う方向の分力として傾斜面41に作用することになるが、直交面43においては、取付孔25の貫通方向の力は、そのまま直交面43に直交する方向の力として直交面43に作用する。すなわち、互いに対向する2つの直交面43においては、互いに確実に反力を及ぼし合う。その結果、取付孔25の貫通方向の位置決めを安定して行うことができる。 Therefore, for example, positioning accuracy is improved. Specifically, for example, in the inclined surface 41, the force in the penetration direction of the mounting hole 25 generated when the first member 31A and the second member 31B are brought close to each other is the component force in the direction orthogonal to the inclined surface 41. Although it acts on the inclined surface 41 as a component force in the direction along the inclined surface 41, in the orthogonal surface 43, the force in the penetrating direction of the mounting hole 25 is orthogonal as the force in the direction orthogonal to the orthogonal surface 43. Act on 43. In other words, the two orthogonal surfaces 43 facing each other reliably react with each other. As a result, positioning of the mounting hole 25 in the penetrating direction can be performed stably.
 また、本実施形態では、第1内側面33Aと第1分割外周面38Aとの交差稜部、及び第2内側面33Bと第2分割外周面38Bとの交差稜部の少なくとも一方(本実施形態では双方)に面取り形状45が位置することによって、チップ5の外周側面12に切欠き部47が構成されている。 In the present embodiment, at least one of the intersecting ridge portion between the first inner side surface 33A and the first divided outer peripheral surface 38A and the intersecting ridge portion between the second inner side surface 33B and the second divided outer peripheral surface 38B (the present embodiment). The chamfered shape 45 is located on both sides, so that a notch 47 is formed on the outer peripheral side surface 12 of the chip 5.
 従って、例えば、第1内側面33Aと第2内側面33Bとの間に接着剤が介在する態様において、余剰の接着剤が外周側面12側へ溢れたときに、接着剤によって外周側面12に突起が形成されるおそれが低減される。また、接着剤が介在しない場合においても、例えば、合せ目が突起状になるおそれが低減される。その結果、例えば、突起によって外周側面12のホルダ3の窪み3rに対する位置決め精度が低下するおそれが低減される。ひいては、切削工具1による切削精度の低下のおそれが低減される。 Therefore, for example, in an embodiment in which an adhesive is interposed between the first inner side surface 33A and the second inner side surface 33B, when excess adhesive overflows to the outer peripheral side surface 12 side, the adhesive protrudes onto the outer peripheral side surface 12. Is less likely to form. Further, even when no adhesive is present, for example, the possibility that the seam becomes a protrusion is reduced. As a result, for example, the possibility that the positioning accuracy of the outer peripheral side surface 12 with respect to the recess 3r of the holder 3 is lowered due to the protrusion is reduced. As a result, the possibility of a reduction in cutting accuracy by the cutting tool 1 is reduced.
<第2実施形態>
 第2実施形態以降において、既に説明した構成と同一又は類似する構成については、既に説明した構成と同一の符号を付すことがあり、また、説明を省略することがある。既に説明した構成と対応する(類似する)構成に、既に説明した構成に付した符号とは異なる符号が付されている場合であっても、特に言及のない事項は、既に説明した構成と同様である。
Second Embodiment
In the second and subsequent embodiments, the same or similar configurations as those already described may be denoted by the same reference numerals as those already described, and description thereof may be omitted. Even when the configuration corresponding to (similar to) the configuration already described is given a reference different from the reference given to the configuration already described, the matters not particularly mentioned are the same as those already described. It is.
 図8は、第2実施形態に係る切削工具用のチップ205の構成を模式的に示す、図4に相当する分解斜視図である。 FIG. 8 is an exploded perspective view corresponding to FIG. 4 schematically showing the configuration of the cutting tool tip 205 according to the second embodiment.
 チップ205は、第1実施形態のチップ5と同様に、第1部材231Aの第1内側面233Aと第2部材231Bの第2内側面233Bとが貼り合わされて構成されるものである。ただし、第1嵌合部239A及び第2嵌合部239Bの形状が、第1実施形態の第1嵌合部39A及び第2嵌合部39Bの形状と異なっている。その他は、第1実施形態と同様である。 The chip 205 is configured by bonding the first inner side surface 233A of the first member 231A and the second inner side surface 233B of the second member 231B in the same manner as the chip 5 of the first embodiment. However, the shapes of the first fitting portion 239A and the second fitting portion 239B are different from the shapes of the first fitting portion 39A and the second fitting portion 39B of the first embodiment. Others are the same as in the first embodiment.
 第1嵌合部239Aは、例えば、第1実施形態の第1嵌合部39Aと同様に、錐台状となっている。ただし、その錐台の底面(裾野側の面)の形状は、第1実施形態と異なり、非円形であり、例えば、楕円形である。なお、錐台の上面は、第1実施形態と同様に、円形である。別の観点では、第1嵌合部239Aの外周面(第1傾斜面241A)は、第1孔35A(取付孔25)の中心軸からの距離(例えばL1、L2)が互いに異なる第1領域242A-1及び第2領域242A-2(複数の領域)を周方向の互いに異なる位置に有している。 The first fitting portion 239A has a frustum shape, for example, similarly to the first fitting portion 39A of the first embodiment. However, unlike the first embodiment, the shape of the bottom surface (bottom side surface) of the frustum is non-circular, for example, elliptical. Note that the top surface of the frustum is circular, as in the first embodiment. From another viewpoint, the outer peripheral surface (first inclined surface 241A) of the first fitting portion 239A is a first region in which distances (for example, L1, L2) from the central axis of the first hole 35A (mounting hole 25) are different from each other. 242A-1 and second region 242A-2 (a plurality of regions) are provided at different positions in the circumferential direction.
 第2嵌合部239Bは、例えば、第1実施形態の第2嵌合部39Bと同様に、錐台に対応する凹状となっている。別の観点では、第2嵌合部239Bの内周面(第2傾斜面241B)は、第2孔35B(取付孔25)の中心軸からの距離(例えばL1、L2)が互いに異なる複数の第3領域242B-1及び第4領域242B-2を周方向の互いに異なる位置に有している。 The second fitting portion 239B has a concave shape corresponding to the frustum, for example, similarly to the second fitting portion 39B of the first embodiment. In another aspect, the inner peripheral surface (second inclined surface 241B) of the second fitting portion 239B has a plurality of distances (for example, L1, L2) that are different from the central axis of the second hole 35B (mounting hole 25). The third region 242B-1 and the fourth region 242B-2 are provided at different positions in the circumferential direction.
 そして、第1領域242A-1及び第3領域242B-1は、その内縁から外縁に亘って貼り合わされている。同様に、第2領域242A-2及び第4領域242B-2は、その内縁から外縁に亘って貼り合わされている。従って、第1嵌合部239Aと第2嵌合部239Bとは、取付孔25の中心軸回りに互いに相対回転不可能に位置決めされている。 The first region 242A-1 and the third region 242B-1 are bonded from the inner edge to the outer edge. Similarly, the second region 242A-2 and the fourth region 242B-2 are bonded from the inner edge to the outer edge. Therefore, the first fitting portion 239A and the second fitting portion 239B are positioned so as not to rotate relative to each other around the center axis of the mounting hole 25.
 なお、本実施形態の説明において、楕円という場合、数学的に正確な楕円であることを要しない。例えば、楕円は、2つの半円の両端同士を直線で結んだもの(長円と呼ばれることがあるもの)を含んでもよい。 In the description of this embodiment, the term “ellipse” does not require a mathematically accurate ellipse. For example, an ellipse may include an ellipse in which both ends of two semicircles are connected by a straight line (sometimes called an ellipse).
 また、距離L1及びL2は、取付孔25の中心軸からの距離であるから、中心軸に対して直交している(xy平面に対して傾斜していない。)。中心軸からの距離が異なるという場合、この互いに比較される距離L1及びL2は、z軸方向の同一位置におけるものとする。 Further, since the distances L1 and L2 are distances from the central axis of the mounting hole 25, they are orthogonal to the central axis (not inclined with respect to the xy plane). When the distances from the central axis are different, the distances L1 and L2 compared with each other are assumed to be at the same position in the z-axis direction.
 また、中心軸回りの相対回転を規制する観点からは、z軸方向のいずれかの位置において、上記のような非円形同士が嵌合する構成が実現されればよい。従って、第1領域242A-1及び第2領域242A-2(又は第3領域242B-1及び第4領域242B-2)は、取付孔25の中心軸からの距離がその全面に亘って互いに異なる領域(本実施形態でいうと、傾斜面241のうち直交面43との境界を含まない領域)として定義されてもよいし、取付孔25の中心軸からの距離が互いに異なる部分を一部に含む領域として捉えられてもよい。本実施形態の説明では、基本的に前者であるものとする。 Further, from the viewpoint of regulating the relative rotation around the central axis, it is only necessary to realize a configuration in which the non-circular shapes are fitted to each other at any position in the z-axis direction. Therefore, the first region 242A-1 and the second region 242A-2 (or the third region 242B-1 and the fourth region 242B-2) have different distances from the central axis of the mounting hole 25 over the entire surface. It may be defined as a region (in this embodiment, a region that does not include the boundary with the orthogonal surface 43 of the inclined surface 241), and a part of which the distance from the central axis of the mounting hole 25 is different from each other It may be grasped as an area to include. In the description of the present embodiment, the former is basically assumed.
 第1領域242A-1と第2領域242A-2とでは、取付孔25の貫通方向に対する傾斜角度が互いに異なっている。第3領域242B-1及び第4領域242B-2も同様である。 In the first region 242A-1 and the second region 242A-2, the inclination angles with respect to the penetration direction of the mounting hole 25 are different from each other. The same applies to the third region 242B-1 and the fourth region 242B-2.
 具体的には、取付孔25の中心軸からの距離(L1)が相対的に長い第1領域242A-1及び第3領域242B-1は、取付孔25の中心軸からの距離(L2)が相対的に短い第2領域242A-2及び第4領域242B-2よりも、取付孔25の貫通方向に対する傾斜角度が大きい。 Specifically, the first region 242A-1 and the third region 242B-1, which have a relatively long distance (L1) from the central axis of the mounting hole 25, have a distance (L2) from the central axis of the mounting hole 25. The inclination angle with respect to the penetration direction of the mounting hole 25 is larger than that of the relatively short second region 242A-2 and fourth region 242B-2.
 従って、例えば、本実施形態のように、第1嵌合部239Aを第2嵌合部239Bへ挿入させていくときに、中心軸からの距離が長い方向ほど傾斜面241の摺動によるxy方向の移動量を大きくして、好適に位置決めを行うことができる。また、傾斜角度の変化が周方向において連続的になされていれば、第1嵌合部239Aを第2嵌合部239Bへ挿入させていくときに、傾斜面241の回転方向の摺動によって、両者の回転方向の位置決めが行われることも期待される。 Therefore, for example, when the first fitting portion 239A is inserted into the second fitting portion 239B as in the present embodiment, the longer the distance from the central axis, the xy direction due to the sliding of the inclined surface 241. The amount of movement can be increased and positioning can be performed suitably. Further, if the change in the inclination angle is made continuously in the circumferential direction, when the first fitting portion 239A is inserted into the second fitting portion 239B, the inclined surface 241 slides in the rotational direction. It is also expected that positioning in the rotational direction of both is performed.
 傾斜角度がz軸方向の位置によって一定でない場合は、z軸方向の同一の位置において傾斜角度を比較すればよい。また、この場合、上記の傾斜角度の大小関係は、第1領域242A-1及び第2領域242A-2(又は第3領域242B-1及び第4領域242B-2)の一部においてのみ成立してもよいし、全面において成立してもよい。 If the tilt angle is not constant depending on the position in the z-axis direction, the tilt angle may be compared at the same position in the z-axis direction. Further, in this case, the above-described magnitude relationship between the tilt angles is established only in a part of the first region 242A-1 and the second region 242A-2 (or the third region 242B-1 and the fourth region 242B-2). It may be established on the entire surface.
 チップ5の平面視における外縁(外周側面12)は、第1側面(本実施形態では矩形の短辺)と、第1側面よりも取付孔25の中心軸からの距離が短い第2側面(本実施形態では矩形の長辺)とを有している。そして、第1領域242A-1及び第3領域242B-1は、取付孔25と第1側面との間に位置し、第2領域242B-1及び第4領域242B-2は、取付孔25と第2側面との間に位置している。 The outer edge (outer peripheral side surface 12) in a plan view of the chip 5 is a first side surface (rectangular short side in the present embodiment) and a second side surface (main book) having a shorter distance from the central axis of the mounting hole 25 than the first side surface. In the embodiment, it has a rectangular long side). The first region 242A-1 and the third region 242B-1 are located between the mounting hole 25 and the first side surface, and the second region 242B-1 and the fourth region 242B-2 are connected to the mounting hole 25. It is located between the second side surface.
 従って、例えば、上記とは逆に、嵌合部239の長手方向をチップ5の短手方向にした態様(この態様も本願発明に含まれる)に比較して、嵌合部239の長手方向の長さを長くしやすい。嵌合部239の長手方向の長さ(rとする)が長くなると、取付孔25回りの第1嵌合部239Aと第2嵌合部239Bとの相対回転の角度(θ(rad)とする)に対する、2つの嵌合部239の外縁同士の移動量(r×θ)が相対的に大きくなる。その結果、2つの嵌合部239の外縁側における位置決めによって、回転方向の位置決めの精度が向上する。 Therefore, for example, contrary to the above, the longitudinal direction of the fitting part 239 is compared with the aspect in which the longitudinal direction of the fitting part 239 is the short direction of the chip 5 (this aspect is also included in the present invention). It is easy to lengthen the length. When the length in the longitudinal direction (r) of the fitting portion 239 is increased, the relative rotation angle (θ (rad)) between the first fitting portion 239A and the second fitting portion 239B around the attachment hole 25 is set. ) Relative to the outer edges of the two fitting parts 239 (r × θ). As a result, positioning accuracy in the rotational direction is improved by positioning the two fitting portions 239 on the outer edge side.
 また、例えば、嵌合部239の長手方向をチップ5の短手方向にした態様に比較して、第1部材231A及び第2部材231Bの強度確保に有利である。具体的には、例えば、第1部材231Aにおいては、撓み変形が生じやすい長手方向に関して、凸状の第1嵌合部239Aは断面2次モーメントを増加させるリブとして機能する。一方、第2部材231Bにおいては、例えば、凹状の第1嵌合部239Aが第2部材231Bの幅全体(y方向全体)に亘ってz軸方向に深い凹部を構成する蓋然性が低減される。その結果、撓み変形が生じやすい長手方向(x方向)の一部に、断面2次モーメントが極端に小さいyz断面が形成されてしまうおそれが低減される。 Further, for example, it is advantageous for securing the strength of the first member 231A and the second member 231B as compared with the aspect in which the longitudinal direction of the fitting portion 239 is the short direction of the chip 5. Specifically, for example, in the first member 231A, the convex first fitting portion 239A functions as a rib for increasing the moment of inertia in the longitudinal direction in which bending deformation is likely to occur. On the other hand, in the second member 231B, for example, the probability that the concave first fitting portion 239A forms a deep recess in the z-axis direction over the entire width (the entire y direction) of the second member 231B is reduced. As a result, the possibility that a yz cross section having an extremely small cross sectional second moment is formed in a part of the longitudinal direction (x direction) where bending deformation is likely to occur is reduced.
 以上のとおり、本実施形態は、第1実施形態と同様に、嵌合部39が孔35を開口とする枠状であること、互いに貼り合わされる内側面233の、取付孔25に露出する合せ目が挿入部29(図3)に位置していること、嵌合部239が傾斜面241を有していることなどの特徴を有している。従って、第1実施形態と同様の効果が奏される。例えば、貼り合わせが取付孔25に及ぼす影響を低減できる。 As described above, in the present embodiment, like the first embodiment, the fitting portion 39 has a frame shape with the hole 35 as an opening, and the inner surface 233 bonded to each other is exposed to the mounting hole 25. The eye is located in the insertion part 29 (FIG. 3), and the fitting part 239 has the feature of having the inclined surface 241. Therefore, the same effect as the first embodiment is achieved. For example, the influence of bonding on the mounting hole 25 can be reduced.
 また、本実施形態では、第1嵌合部239Aの凸部及び第2嵌合部239Bの凹部は、取付孔25の貫通方向に直交する、第1領域242A-1~第4領域242B-2を横断する断面(xy断面)の形状が楕円状である。 Further, in the present embodiment, the convex portion of the first fitting portion 239A and the concave portion of the second fitting portion 239B are perpendicular to the penetrating direction of the mounting hole 25, and the first region 242A-1 to the fourth region 242B-2. The shape of the cross section (xy cross section) that crosses is elliptical.
 従って、例えば、嵌合部239の外縁の形状が多角形である態様(この態様も本開示に係る技術に含まれる)に比較して、微小な角部の形状を形成する必要がなく、加工が容易である。また、そのような角部において応力集中によって変形が生じ、当該変形によって位置決め精度が低下するというような不都合のおそれも低い。さらに、上述したように、傾斜面241の傾斜角度の、周方向における変化が連続的になるから、傾斜面241の摺動によって回転方向の位置ずれを解消しやすい。 Therefore, for example, compared with an aspect in which the outer edge shape of the fitting portion 239 is a polygon (this aspect is also included in the technology according to the present disclosure), it is not necessary to form a minute corner portion shape, Is easy. In addition, such a corner portion is deformed by stress concentration, and the risk of inconvenience that the deformation accuracy is lowered due to the deformation is low. Furthermore, as described above, since the change in the inclination angle of the inclined surface 241 in the circumferential direction becomes continuous, the positional deviation in the rotational direction can be easily eliminated by the sliding of the inclined surface 241.
<第3実施形態>
 図9は、第3実施形態に係る切削工具用のチップ305の構成を模式的に示す、図4に相当する分解斜視図である。
<Third Embodiment>
FIG. 9 is an exploded perspective view corresponding to FIG. 4 and schematically showing the configuration of the cutting tool tip 305 according to the third embodiment.
 チップ305は、第1実施形態のチップ5と同様に、第1部材331Aの第1内側面333Aと第2部材331Bの第2内側面233Bとが貼り合わされて構成されるものである。ただし、第1嵌合部339A及び第2嵌合部339Bの形状が、第1実施形態の第1嵌合部39A及び第2嵌合部39Bの形状と異なっている。その他は、第1実施形態と基本的に同様である。 The chip 305 is configured by bonding the first inner side surface 333A of the first member 331A and the second inner side surface 233B of the second member 331B in the same manner as the chip 5 of the first embodiment. However, the shapes of the first fitting portion 339A and the second fitting portion 339B are different from the shapes of the first fitting portion 39A and the second fitting portion 39B of the first embodiment. Others are basically the same as those in the first embodiment.
 嵌合部339は、第1実施形態の嵌合部39と同様に、少なくとも凸部又は凹部を含み、孔35を開口とする枠状に形成されている。また、第2実施形態の嵌合部239と同様に、平面視において非円形とされ、長手方向をチップ305の長手方向に概ね一致させるように設けられている。ただし、嵌合部339は、多角形であり、また、外縁の一部がチップ305の一部に一致している。具体的には、以下のとおりである。 The fitting part 339 is formed in a frame shape including at least a convex part or a concave part and having the hole 35 as an opening, like the fitting part 39 of the first embodiment. Further, like the fitting portion 239 of the second embodiment, it is non-circular in plan view, and is provided so that the longitudinal direction thereof substantially coincides with the longitudinal direction of the chip 305. However, the fitting part 339 is polygonal, and a part of the outer edge coincides with a part of the chip 305. Specifically, it is as follows.
 第1嵌合部339Aは、凸部からなり、平面視において長方形とされている。平面視において、第1嵌合部339Aの長辺は、例えば、チップ5の長辺(第1内側面333Aの外縁の長辺)と平行である。また、第1嵌合部339Aは、長手方向において第1内側面333Aの外縁まで到達しており、第1嵌合部339Aの短辺は、第1内側面333Aの短辺の一部である。すなわち、第1嵌合部339Aは、短手方向においては第1内側面333Aよりも小さく、長手方向においては第1内側面333Aに亘って延びている。 The first fitting portion 339A is formed of a convex portion and is rectangular in plan view. In a plan view, the long side of the first fitting portion 339A is, for example, parallel to the long side of the chip 5 (the long side of the outer edge of the first inner side surface 333A). The first fitting portion 339A reaches the outer edge of the first inner side surface 333A in the longitudinal direction, and the short side of the first fitting portion 339A is a part of the short side of the first inner side surface 333A. . That is, the first fitting portion 339A is smaller than the first inner side surface 333A in the short side direction and extends over the first inner side surface 333A in the long side direction.
 第2嵌合部339Bは、凹部からなり、平面視において長方形とされている。平面視において、第2嵌合部339Bの長辺は、例えば、チップ5の長辺(第2内側面333Bの外縁の長辺)と平行である。また、第2嵌合部339Bは、長手方向において第2内側面333Bの外縁まで到達しており、第2嵌合部339Bの短辺は、第2内側面333Bの短辺の一部である。すなわち、第2嵌合部339Bは、短手方向においては第2内側面333Bよりも小さく、長手方向においては第2内側面333Bに亘って延びている。 2nd fitting part 339B consists of a recessed part, and is made into the rectangle in planar view. In a plan view, the long side of the second fitting portion 339B is parallel to, for example, the long side of the chip 5 (the long side of the outer edge of the second inner side surface 333B). The second fitting portion 339B reaches the outer edge of the second inner side surface 333B in the longitudinal direction, and the short side of the second fitting portion 339B is a part of the short side of the second inner side surface 333B. . That is, the second fitting portion 339B is smaller than the second inner side surface 333B in the short side direction and extends over the second inner side surface 333B in the longitudinal direction.
 そして、第1嵌合部339A及び第2嵌合部339Bが嵌合して、第1部材331A及び第2部材331Bは互いに位置決めされる。具体的には、嵌合部339による位置決めは、その短手方向(y方向)及び回転方向においてなされる。長手方向(x方向)における位置決めは、例えば、図6(e)に示したピン57によってなされてよい。 And the 1st fitting part 339A and the 2nd fitting part 339B fit, and the 1st member 331A and the 2nd member 331B are positioned mutually. Specifically, the positioning by the fitting portion 339 is performed in the short direction (y direction) and the rotation direction. The positioning in the longitudinal direction (x direction) may be performed by, for example, the pin 57 shown in FIG.
 従って、例えば、嵌合部339をその長手方向に極力長くすることができる。その結果、第2実施形態において説明した、相対回転の角度(θ)に対する移動量(r×θ)を相対的に大きくする効果が増大し、ひいては、回転方向の位置決め精度が向上する。 Therefore, for example, the fitting portion 339 can be made as long as possible in its longitudinal direction. As a result, the effect of relatively increasing the amount of movement (r × θ) with respect to the relative rotation angle (θ) described in the second embodiment is increased, and the positioning accuracy in the rotation direction is improved.
 嵌合部339は、平面視において非円形であるから、第2実施形態のように、その外周面又は内周面に、取付孔25の中心軸からの距離が互いに異なる複数の領域を有していると捉えることができる。例えば、第1嵌合部339A(凸部)の外周面は、取付孔25の中心軸からの距離(例えばL11、L12)が互いに異なる第1領域342A-1及び第2領域342A-2を有している。第2嵌合部339B(凹部)の内周面は、取付孔25の中心軸からの距離(例えばL11、L12)が互いに異なる第3領域442B-1及び第4領域442B-2を有している。そして、第1領域342A-1と第3領域342B-1とが貼り合わされており、第2領域342A-2と第4領域342B-2とが貼り合わされている。 Since the fitting portion 339 is non-circular in plan view, the outer peripheral surface or the inner peripheral surface has a plurality of regions whose distances from the central axis of the mounting hole 25 are different from each other as in the second embodiment. Can be seen as. For example, the outer peripheral surface of the first fitting portion 339A (convex portion) has a first region 342A-1 and a second region 342A-2 that are different from each other in distance (for example, L11, L12) from the central axis of the mounting hole 25. is doing. The inner peripheral surface of the second fitting portion 339B (concave portion) has a third region 442B-1 and a fourth region 442B-2 that are different in distance (for example, L11, L12) from the central axis of the mounting hole 25. Yes. The first region 342A-1 and the third region 342B-1 are bonded together, and the second region 342A-2 and the fourth region 342B-2 are bonded together.
 なお、第1嵌合部339Aは、他の実施形態と同様に、第1傾斜面341A及び第1直交面343Aを有している。同様に、第2嵌合部339Bは、他の実施形態と同様に、第2傾斜面341B及び第2直交面343Bを有している。そして、第1傾斜面341Aと第2傾斜面341Bとが貼り合わされ、第1直交面343Aと第2直交面343Bとが貼り合わされる。また、図9では図示していないが、他の実施形態と同様に、内側面333と分割外側面(符号省略)との角部に面取り形状が位置してよい。 In addition, the 1st fitting part 339A has the 1st inclined surface 341A and the 1st orthogonal surface 343A similarly to other embodiment. Similarly, the 2nd fitting part 339B has the 2nd inclined surface 341B and the 2nd perpendicular surface 343B like other embodiments. Then, the first inclined surface 341A and the second inclined surface 341B are bonded together, and the first orthogonal surface 343A and the second orthogonal surface 343B are bonded together. Further, although not shown in FIG. 9, the chamfered shape may be located at the corners of the inner side surface 333 and the divided outer side surface (reference numeral omitted) as in the other embodiments.
 以上のとおり、本実施形態は、第1実施形態と同様に、嵌合部339が孔35を開口とする枠状であること、互いに貼り合わされる内側面333の、取付孔25に露出する合せ目が挿入部29(図3)に位置していること、嵌合部339が傾斜面341を有していることなどの特徴を有している。従って、第1実施形態と同様の効果が奏される。例えば、貼り合わせが取付孔25に及ぼす影響を低減できる。また、本実施形態は、第2実施形態と同様に、第1嵌合部339A(凸部)及び第2嵌合部339B(凹部)は非円形であることから、回転方向の位置決めも高精度になされる。 As described above, in the present embodiment, like the first embodiment, the fitting portion 339 has a frame shape having the hole 35 as an opening, and the inner surface 333 bonded to each other is exposed to the mounting hole 25. The eyes are located in the insertion portion 29 (FIG. 3), and the fitting portion 339 has a feature such as having an inclined surface 341. Therefore, the same effect as the first embodiment is achieved. For example, the influence of bonding on the mounting hole 25 can be reduced. Further, in the present embodiment, similarly to the second embodiment, the first fitting portion 339A (convex portion) and the second fitting portion 339B (concave portion) are non-circular, so that positioning in the rotational direction is also highly accurate. To be made.
 なお、以上の第1~第3実施形態において、取付孔25は貫通孔の一例であり、第1孔35Aは孔部分の一例であり、第2孔35Bは孔部分の一例であり、第1嵌合部39A、239A及び339Aはそれぞれ凸部の一例であり、第2嵌合部39B、239B及び339Bはそれぞれ凹部の一例であり、チップ5の短辺を構成する側面11は第1側面の一例であり、チップ5の長辺を構成する側面11は第2側面の一例である。 In the first to third embodiments described above, the mounting hole 25 is an example of a through hole, the first hole 35A is an example of a hole part, and the second hole 35B is an example of a hole part. The fitting portions 39A, 239A, and 339A are examples of convex portions, the second fitting portions 39B, 239B, and 339B are examples of concave portions, and the side surface 11 that forms the short side of the chip 5 is the first side surface. It is an example, and the side surface 11 constituting the long side of the chip 5 is an example of the second side surface.
 本開示に係る技術は、以上の実施形態に限定されず、種々の態様で実施されてよい。 The technology according to the present disclosure is not limited to the above embodiment, and may be implemented in various modes.
 チップのホルダへの着脱方法はねじによるもの限定されず、クランプによるものであってもよいし、ねじとクランプとの組み合わせによるものであってもよい。また、チップは、ねじを挿通可能な貫通孔が形成されつつも、ろう付けによってホルダに固定されるなど、貫通孔が利用されずにホルダに固定されてもよい。 The method of attaching / detaching the chip to / from the holder is not limited to using a screw, and may be a clamp or a combination of a screw and a clamp. Further, the chip may be fixed to the holder without using the through-hole, such as being fixed to the holder by brazing, while the through-hole through which the screw can be inserted is formed.
 チップは、エンドミル用のものに限定されない。例えば、チップは、バイト用又はドリル用のものであってもよいし、エンドミル以外のフライス用のものであってもよい。また、チップは、外側面(主面)と外周面(側面)との角部に刃部を有するものに限定されず、外周面に刃部を有するものであってもよい。 Tip is not limited to the end mill. For example, the tip may be for a cutting tool or a drill, or may be for a milling machine other than the end mill. Moreover, a chip | tip is not limited to what has a blade part in the corner | angular part of an outer surface (main surface) and an outer peripheral surface (side surface), You may have a blade part in an outer peripheral surface.
 貫通孔は、挿入部の両側に受け部を有するものに限定されず、挿入部の一方側にのみ受け部を有するものであってもよい。 The through holes are not limited to those having receiving portions on both sides of the insertion portion, and may have receiving portions only on one side of the insertion portion.
 第1嵌合部は、1つの凸部からなるものに限定されず、同様に、第2嵌合部は、1つの凹部からなるものに限定されない。例えば、第1嵌合部及び第2嵌合部それぞれは、貫通孔の周方向において、1以上の凸部と1以上の凹部とを交互に有するものであってもよいし、貫通孔を中心とする同心状に1以上の凸部と1以上の凹部とを交互に有するものであってもよい。また、枠状の一部(例えば中心角で30°未満の範囲)に途切れがあってもよい。 The first fitting portion is not limited to a single convex portion, and similarly, the second fitting portion is not limited to a single concave portion. For example, each of the first fitting portion and the second fitting portion may alternately have one or more convex portions and one or more concave portions in the circumferential direction of the through hole, or center the through hole. And having one or more convex portions and one or more concave portions alternately. Further, there may be a break in a part of the frame shape (for example, a range of less than 30 ° in the central angle).
 嵌合部の形状は、円形、楕円形及び長方形に限定されない。例えば、長方形以外の多角形であってもよいし、曲線と直線とを適宜に組み合わせた形状であってもよい。また、例えば、第3実施形態において、嵌合部339の長辺を互いに平行でなくし、嵌合部339の平面形状を台形又は6角形等としてもよい。この場合、嵌合部339が内側面333の長手方向全体に亘っていても(嵌合部339の縁部の一部が内側面333の縁部の一部と一致しても)、x方向の位置決めを行うことができる。また、例えば、第1実施形態の円形又は第2実施形態の楕円形の径を大きくして、嵌合部の外縁の一部を内側面の外縁の一部としてもよい。また、嵌合部は、直交面を有さずに、傾斜面のみから構成されていてもよい。例えば、錐体状の凸部と、これに対応する形状の凹部とによって、第1及び第2嵌合部が構成されてもよい。 The shape of the fitting part is not limited to a circle, an ellipse and a rectangle. For example, it may be a polygon other than a rectangle, or may be a shape in which curves and straight lines are appropriately combined. Further, for example, in the third embodiment, the long sides of the fitting portion 339 may not be parallel to each other, and the planar shape of the fitting portion 339 may be a trapezoid or a hexagon. In this case, even if the fitting part 339 extends over the entire longitudinal direction of the inner side surface 333 (even if part of the edge part of the fitting part 339 coincides with part of the edge part of the inner side surface 333), the x direction Can be positioned. Further, for example, the diameter of the circular shape of the first embodiment or the elliptical shape of the second embodiment may be increased, and a part of the outer edge of the fitting portion may be a part of the outer edge of the inner surface. Moreover, the fitting part may be comprised only from the inclined surface, without having an orthogonal surface. For example, the first and second fitting portions may be configured by a cone-shaped convex portion and a concave portion having a shape corresponding thereto.
 1…切削工具、5…切削工具用チップ、9A…第1外側面、9B…第2外側面、25…取付孔(貫通孔)、27…受け部、29…挿入部、31A…第1部材、31B…第2部材、33A…第1内側面、33B…第2内側面、35A…第1孔、35B…第2孔、39A…第1嵌合部(凸部)、39B…第2嵌合部(凹部)、41A…第1傾斜面、41B…第2傾斜面。 DESCRIPTION OF SYMBOLS 1 ... Cutting tool, 5 ... Cutting tool tip, 9A ... 1st outer side surface, 9B ... 2nd outer side surface, 25 ... Mounting hole (through-hole), 27 ... Receiving part, 29 ... Insertion part, 31A ... 1st member , 31B ... second member, 33A ... first inner surface, 33B ... second inner surface, 35A ... first hole, 35B ... second hole, 39A ... first fitting part (convex part), 39B ... second fitting Joint part (concave part), 41A ... 1st inclined surface, 41B ... 2nd inclined surface.

Claims (10)

  1.  第1外側面、その背面の第1内側面、及び前記第1外側面から前記第1内側面へ貫通する第1孔を有している第1部材と、
     第2外側面、その背面の第2内側面、及び前記第2外側面から前記第2内側面へ貫通する第2孔を有している第2部材と、
     を有しており、
     前記第1孔及び前記第2孔が1つの貫通孔を構成するように前記第1内側面と前記第2内側面とが互いに対向しており、
     前記第1内側面は、前記第1孔を開口とする枠状の凸部を有しており、該凸部は、前記第1外側面から離れるにしたがって幅が狭くなるように第1傾斜面を有し、
     前記第2内側面は、前記第2孔を開口とする枠状の凹部を有しており、該凹部は、前記第2外側面に近づくにしたがって幅が狭くなるように第2傾斜面を有し、
     前記第1傾斜面と前記第2傾斜面とが互いに対向している
     切削工具用チップ。
    A first member having a first outer surface, a first inner surface on the back surface thereof, and a first hole penetrating from the first outer surface to the first inner surface;
    A second outer surface, a second inner surface on the back surface thereof, and a second member having a second hole penetrating from the second outer surface to the second inner surface;
    Have
    The first inner surface and the second inner surface are opposed to each other such that the first hole and the second hole constitute one through hole;
    The first inner surface has a frame-shaped convex portion having the first hole as an opening, and the convex portion has a first inclined surface so that the width becomes narrower as the distance from the first outer surface is increased. Have
    The second inner surface has a frame-shaped recess having the second hole as an opening, and the recess has a second inclined surface so that the width becomes narrower as it approaches the second outer surface. And
    The cutting tool tip in which the first inclined surface and the second inclined surface are opposed to each other.
  2.  前記凸部は、前記第1孔を囲む頂面を有しており、
     前記凹部は、前記第2孔を囲む底面を有しており、
     前記頂面と前記底面とが互いに対向している
     請求項1に記載の切削工具用チップ。
    The convex portion has a top surface surrounding the first hole,
    The recess has a bottom surface surrounding the second hole;
    The cutting tool tip according to claim 1, wherein the top surface and the bottom surface face each other.
  3.  前記第1傾斜面は、周方向の異なる位置に、第1領域と、該第1領域よりも傾斜面長さが短い第2領域とを有しており、
     前記第2傾斜面は、周方向の異なる位置に、第3領域と、該第3領域よりも傾斜面長さが短い第4領域とを有しており、
     前記第1領域と前記第3領域とが互いに対向しており、
     前記第2領域と前記第4領域とが互いに対向している
     請求項1又は2に記載の切削工具用チップ。
    The first inclined surface has a first region and a second region having a shorter inclined surface length than the first region at different positions in the circumferential direction.
    The second inclined surface has a third region and a fourth region having a shorter inclined surface length than the third region at different positions in the circumferential direction.
    The first region and the third region are opposed to each other;
    The cutting tool tip according to claim 1, wherein the second region and the fourth region are opposed to each other.
  4.  前記第1領域及び前記第3領域は、前記中心軸に対する傾斜角度が、前記第2領域及び前記第4領域よりも大きい
     請求項3に記載の切削工具用チップ。
    The cutting tool tip according to claim 3, wherein the first region and the third region have an inclination angle with respect to the central axis larger than that of the second region and the fourth region.
  5.  前記第1内側面及び前記第2内側面は、平面視において長手方向及び該長手方向に直交する短手方向を有する形状であり、
     前記凸部は、前記短手方向において前記第1内側面よりも小さく、かつ前記長手方向において前記第1内側面の全体に亘って延びており、
     前記凹部は、前記短手方向において前記第2内側面よりも小さく、かつ前記長手方向において前記第2内側面の全体に亘って延びている
     請求項3又は4に記載の切削工具用チップ。
    The first inner surface and the second inner surface have a shape having a longitudinal direction and a short direction perpendicular to the longitudinal direction in plan view,
    The convex portion is smaller than the first inner surface in the short direction and extends over the entire first inner surface in the longitudinal direction.
    5. The cutting tool tip according to claim 3, wherein the recess is smaller than the second inner surface in the short direction and extends over the entire second inner surface in the longitudinal direction.
  6.  外周側面は、第1側面と、該第1側面よりも前記貫通孔からの距離が短い第2側面とを有し、
     前記第1領域及び前記第3領域は、前記貫通孔と前記第1側面との間に位置しており、
     前記第2領域及び前記第4領域は、前記貫通孔と前記第2側面との間に位置している
     請求項3~5のいずれか1項に記載の切削工具用チップ。
    The outer peripheral side surface has a first side surface and a second side surface whose distance from the through hole is shorter than the first side surface,
    The first region and the third region are located between the through hole and the first side surface,
    The cutting tool tip according to any one of claims 3 to 5, wherein the second region and the fourth region are located between the through hole and the second side surface.
  7.  前記凸部及び前記凹部の対向する位置の貫通孔は、前記中心軸に直交する断面の形状が楕円状である
     請求項1~6のいずれか1項に記載の切削工具用チップ。
    The cutting tool tip according to any one of claims 1 to 6, wherein the through hole at a position where the convex portion and the concave portion oppose each other has an elliptical cross-sectional shape perpendicular to the central axis.
  8.  前記第1内側面および前記第2内側面の少なくとも一方は、それぞれにおける隣り合う前記外周側面との交差稜部に切欠き部を備える請求項1~7のいずれか1項に記載の切削工具用チップ。 The cutting tool according to any one of claims 1 to 7, wherein at least one of the first inner surface and the second inner surface is provided with a notch at an intersection ridge with the adjacent outer peripheral side surface in each of the first inner surface and the second inner surface. Chip.
  9.  前記貫通孔は、貫通方向に沿った断面において、
      前記貫通方向に直交する方向の幅が一定である挿入部と、
      該挿入部から前記貫通孔の外部側へ、前記貫通方向に直交する方向の幅が大きくなっている受け部と、を有しており、
     前記凸部及び前記凹部の合せ目は、前記挿入部に位置している
     請求項1~8のいずれか1項に記載の切削工具用チップ。
    In the cross section along the penetration direction, the through hole,
    An insertion portion having a constant width in a direction perpendicular to the penetration direction;
    A receiving portion having a width in a direction perpendicular to the penetrating direction from the insertion portion to the outside of the through hole;
    The cutting tool tip according to any one of claims 1 to 8, wherein a joint between the convex portion and the concave portion is located in the insertion portion.
  10.  第1外側面、その背面の第1内側面、及び前記第1外側面から前記第1内側面へ貫通する第1孔を有している第1部材を形成するステップと、
     第2外側面、その背面の第2内側面、及び前記第2外側面から前記第2内側面へ貫通する第2孔を有している第2部材を形成するステップと、
     前記第1孔及び前記第2孔が1つの貫通孔を構成するように前記第1内側面と前記第2内側面とを互いに対向させて接合するステップと、
     を有しており、
     前記第1部材を形成するステップでは、前記第1内側面に、前記第1孔を開口とする枠状の凸部を形成し、該凸部には、前記第1外側面から離れるにしたがって幅が狭くなるように第1傾斜面が形成され、
     前記第2部材を形成するステップでは、前記第2内側面に、前記第2孔を開口とする枠状の凹部を形成し、該凹部には、前記第2外側面に近づくにしたがって幅が狭くなるように第2傾斜面が形成され、
     前記接合するステップでは、前記第1傾斜面と前記第2傾斜面とを互いに対向させた状態で前記凸部と前記凹部とを嵌合させる
     切削工具用チップの製造方法。
    Forming a first member having a first outer surface, a first inner surface on the back surface thereof, and a first hole penetrating from the first outer surface to the first inner surface;
    Forming a second member having a second outer surface, a second inner surface on the back surface thereof, and a second hole penetrating from the second outer surface to the second inner surface;
    Joining the first inner surface and the second inner surface to face each other so that the first hole and the second hole constitute one through hole;
    Have
    In the step of forming the first member, a frame-like convex portion having the first hole as an opening is formed on the first inner side surface, and the convex portion has a width as it is separated from the first outer side surface. The first inclined surface is formed so as to be narrow,
    In the step of forming the second member, a frame-shaped recess having the second hole as an opening is formed on the second inner surface, and the width of the recess becomes narrower as the second outer surface is approached. A second inclined surface is formed,
    In the joining step, the projection and the recess are fitted with the first inclined surface and the second inclined surface facing each other.
PCT/JP2017/016357 2016-04-27 2017-04-25 Tip for cutting tool and manufacturing method therefor WO2017188240A1 (en)

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JP2000512917A (en) * 1997-03-05 2000-10-03 サンドビック アクティエボラーグ(プブル) Tool holder for cutting inserts
WO2004098818A2 (en) * 2003-05-08 2004-11-18 Ceratizit Austria Gesellschaft M.B.H. Prismatic cutting insert
US20130195569A1 (en) * 2012-01-31 2013-08-01 Christoph Gey Modular cutting insert and method of making same

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JPS6143344U (en) * 1984-08-25 1986-03-20 松下電工株式会社 Underfloor storage device
JP2005098025A (en) * 2003-09-26 2005-04-14 Shimomura Concrete Kogyo Kk Joint connection construction method for concrete block, concrete block, and connection joint for the same
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Publication number Priority date Publication date Assignee Title
JP2000512917A (en) * 1997-03-05 2000-10-03 サンドビック アクティエボラーグ(プブル) Tool holder for cutting inserts
WO2004098818A2 (en) * 2003-05-08 2004-11-18 Ceratizit Austria Gesellschaft M.B.H. Prismatic cutting insert
US20130195569A1 (en) * 2012-01-31 2013-08-01 Christoph Gey Modular cutting insert and method of making same

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