WO2017186061A1 - Circuit breaker contact system and circuit breaker - Google Patents

Circuit breaker contact system and circuit breaker Download PDF

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Publication number
WO2017186061A1
WO2017186061A1 PCT/CN2017/081444 CN2017081444W WO2017186061A1 WO 2017186061 A1 WO2017186061 A1 WO 2017186061A1 CN 2017081444 W CN2017081444 W CN 2017081444W WO 2017186061 A1 WO2017186061 A1 WO 2017186061A1
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WO
WIPO (PCT)
Prior art keywords
contact
circuit breaker
conductive sheet
conductive
conductive sheets
Prior art date
Application number
PCT/CN2017/081444
Other languages
French (fr)
Chinese (zh)
Inventor
南寅
李超
张强
刘磊
Original Assignee
首瑞(天津)电气设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 首瑞(天津)电气设备有限公司 filed Critical 首瑞(天津)电气设备有限公司
Priority to MX2018012426A priority Critical patent/MX2018012426A/en
Publication of WO2017186061A1 publication Critical patent/WO2017186061A1/en
Priority to ZA2018/06529A priority patent/ZA201806529B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/12Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/14Contacts characterised by the manner in which co-operating contacts engage by abutting
    • H01H1/22Contacts characterised by the manner in which co-operating contacts engage by abutting with rigid pivoted member carrying the moving contact
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/12Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/14Contacts characterised by the manner in which co-operating contacts engage by abutting
    • H01H1/22Contacts characterised by the manner in which co-operating contacts engage by abutting with rigid pivoted member carrying the moving contact
    • H01H1/221Contacts characterised by the manner in which co-operating contacts engage by abutting with rigid pivoted member carrying the moving contact and a contact pressure spring acting between the pivoted member and a supporting member
    • H01H1/226Contacts characterised by the manner in which co-operating contacts engage by abutting with rigid pivoted member carrying the moving contact and a contact pressure spring acting between the pivoted member and a supporting member having a plurality of parallel contact bars
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/02Details
    • H01H73/04Contacts

Definitions

  • the invention belongs to the technical field of electrical switches, and in particular relates to a circuit breaker contact system and a circuit breaker.
  • Circuit breakers are an important part of power distribution equipment. They are mainly used in industrial low-voltage power systems to connect and disconnect currents in power grid circuits and protect lines and power equipment from overload, undervoltage, short-circuit, single-phase grounding, etc. Hazard. With the continuous improvement of power engineering and power transmission and distribution equipment requirements, the performance requirements for circuit protection switches are also getting higher and higher, miniaturization, high performance, modularization, high reliability is the current stage of universal circuit breakers. The main development direction.
  • the circuit breaker is divided into a high voltage circuit breaker and a low voltage circuit breaker according to its use range.
  • Low-voltage circuit breaker also known as automatic switch, is commonly known as "air switch”. It is an electrical appliance that has both manual opening and closing functions and automatic intelligent analysis and protection of voltage loss, undervoltage, overload, and short-circuit faults.
  • air switch is an electrical appliance that has both manual opening and closing functions and automatic intelligent analysis and protection of voltage loss, undervoltage, overload, and short-circuit faults.
  • the circuit breaker when it is in the closed state, if a short-circuit fault occurs in the line, for the purpose of selective protection, it is required to have the protection characteristic of the delay action, that is, short before the short-circuit current is cut off.
  • the time can be withstood by the impact caused by the short-circuit current, so as to ensure that when the lower branch is faulty, the fault is removed by the lower-end breaker as much as possible, the power-off range is reduced, and the loss is reduced.
  • the contact system is an important part of the circuit breaker.
  • the design of the contact spring parameters and the final pressure value of the contact system in the contact system is critical and directly related to the short-time withstand performance of the circuit breaker.
  • Increasing the short-time withstand current of the circuit breaker can increase the selective protection range of the class B circuit breaker, effectively improve the reliability of the differential protection, and prevent accidents such as over-the-counter tripping.
  • the huge electric repulsion will cause the contact pressure between the contacts to decrease, resulting in overheating and even welding, so that the circuit breaker can not continue to work normally; it may even cause the moving and static contacts to open, causing strong arc burnout.
  • Contacts and circuit breakers are important part of the circuit breaker.
  • the number of contacts is increased in a limited space.
  • This method of increasing the number of contacts is bound to lead to a reduction in the thickness of the contacts.
  • the excessive number of contacts and the thickness of the contacts are too thin to be used under the contacts.
  • the space for placing the contact spring is greatly reduced, resulting in an excessively high aspect ratio of the spring, or the excessive number of contacts may cause the thickness of the isolation grid to become thin, resulting in a tilting of the contacts during closing, which makes the contact
  • the spring between the head and the contact support is skewed, and the spring is always in the extreme pressure state when the contact spring is continuously operated for a long time, which is easy to fail due to fatigue, resulting in the contact spring pressure on the contact when the closing position is reduced. Small, which in turn causes the final pressure of the contact to decrease;
  • the final pressure of the contact is reduced, the contact resistance of the contact surface of each other is increased, the reliability of the electrical connection is lowered, the temperature rise of the contact is increased, the resistance of the contact is reduced, and the temperature rise of the circuit breaker is too high.
  • Shorten the service life of the circuit breaker reduce the reliability, and thus reduce the short-time withstand current, reduce the range of selective protection, reduce or invalidate the accuracy of the poor fit; and the structure is too compact due to the increase of parts. This makes installation difficult and is not easy to automate.
  • the present invention provides a circuit breaker contact system and a circuit breaker, which can increase the final pressure value of the circuit breaker contact system, and can overcome the short circuit current generated.
  • the greater electrical repulsive force as well as optimizing the structure of the circuit breaker contact system, and controlling one or more of the circuit breaker contact system and the temperature rise of the circuit breaker.
  • a circuit breaker contact system includes: a contact holder; a slewing support shaft; a bus bar; and a plurality of conductive sheet groups, each of the conductive sheet groups including two or three a conductive sheet, each of the conductive sheets is provided with a contact, and the plurality of conductive sheets are arranged side by side And the slewing support shaft is rotatably supported on the contact holder, so that the plurality of contacts form a contact surface capable of contacting the outer conductor and conducting electricity; and the flexible connecting member has two ends respectively The plurality of conductive sheets and the bus bar are electrically connected; wherein two adjacent ones of the conductive sheet groups have a first gap between each of the two conductive sheets in each of the conductive sheet groups There is a second gap, and the first gap is larger than the second gap, and the contacts on the conductive sheets on both sides of the conductive sheet group are offset from each other in the arrangement direction of the conductive sheets.
  • the conductive sheet and the contact can be effectively increased.
  • the number of points optimizes the structure of the circuit breaker contact system, thereby increasing its current carrying capacity, improving the resistance of the circuit breaker contact system to the rated short-time withstand current, and improving the overall conductivity of the circuit breaker contact system and
  • the current carrying capacity avoids the problem of increased temperature rise of the contact system caused by the repulsion between the conductive sheet and the outer conductor due to short-time withstand current.
  • the plurality of contacts in each of the conductive sheet groups are formed to be predetermined with each other
  • the gap can increase the air gap in each conductive sheet group on the one hand, improve the fluidity of the air around each contact in the conductive sheet group, and facilitate the heat dissipation of the contact when the circuit breaker is in the working state, preventing the circuit breaker from being carried out.
  • the withstand voltage test since the gaps between the contacts on the plurality of conductive sheets in one conductive sheet group are too small, the contacts are welded and the silver is precipitated, causing the conductive sheets to stick together, resulting in the actual conductive sheets. The number of reductions causes the circuit breaker to fail or the test fails, and the non-derating index of the circuit breaker in a high temperature environment is improved, thereby reducing the temperature rise of the circuit breaker.
  • the conductive sheet has a contact setting surface for connecting the contacts, and a contact arrangement surface of the conductive sheets on both sides of the conductive sheet group is arranged in an arrangement direction of the conductive sheets Offset the settings away from each other.
  • the contact is biased by means of contact setting surface offset, so that the structure of the conductive sheet is ensured while avoiding contact welding.
  • a first isolation portion and a second isolation portion are further disposed, the first isolation portion being located between adjacent conductive sheet groups to maintain the first between the adjacent conductive sheet groups
  • the gap is located between adjacent conductive sheets in the conductive sheet group to maintain a second gap between the adjacent conductive sheets. Adjacent by providing a first partition and a second partition The first gap and the second gap are respectively maintained between the conductive sheet group and the adjacent conductive sheets to provide a positional and lateral support effect on the conductive sheets to ensure structural stability of the conductive sheets during contact with the external conductors.
  • the first partition and/or the second partition include a boss formed on the conductive sheet or a separately provided spacer.
  • the first isolation portion and the second isolation portion are provided in various forms, and the installation space of the conductive sheets in the circuit breaker contact system is increased while ensuring that the conductive sheets are effectively supported without being in contact with the external conductors. A tilting phenomenon occurs.
  • the busbar is provided with a current deflection section capable of deflecting a direction of current flowing through the busbar to generate a contact for the flexible connector with the conductive sheet facing the exterior The force of the conductor's motion. Increase the contact pressure between the conductive sheet and the outer conductor.
  • the current deflection section is an inclined portion provided at a portion of the busbar adjacent to the flexible connector.
  • the inclined portion formed by the busbar body constitutes a current deflecting section, so that the busbar generates a force for moving the contact of the conductive strip toward the outer conductor to the flexible connecting member, and the structure of the busbar is simple and convenient to process. And reduce costs.
  • the current deflection section is formed by a through groove formed in the busbar, and the through groove extends in a direction parallel to the contact surface.
  • the through slot By forming the through slot, the current deflection of the busbar is facilitated to form an appropriate tilt angle, so that the biased current generates a strong electric repulsion force to the flexible connector to urge the conductive sheet and the contact to move toward the outer conductor.
  • the through groove has a V-shaped or U-shaped cross section.
  • the inclination of the current deflection segment thus formed is more advantageous for the biased current to generate a stronger electric repulsive force to the flexible connector.
  • the depth of the through groove is set to be 1/2 to 2/3 of the thickness of the bus bar area.
  • the biased current is generated in the through-groove area of the busbar to generate a strong electrical repulsive force to the flexible connector, thereby providing a large electrical repulsive force for the flexible connector.
  • the through groove includes a plurality of through grooves disposed on the bus bar in a current direction, and adjacent two of the through grooves are located on opposite sides of the bus bar and are staggered from each other.
  • the flexible connector is subjected to a plurality of superimposed electrical repulsive forces to increase the contact pressure between the conductive sheet and the outer conductor.
  • the circuit breaker contact system further includes: an elastic member correspondingly disposed between each of the conductive sheet groups and the contact support.
  • an elastic member correspondingly disposed between each of the conductive sheet groups and the contact support.
  • a circuit breaker is provided, the circuit breaker including the circuit breaker contact system.
  • FIG. 1 is a schematic view showing the overall structure of a circuit breaker contact system according to an embodiment of the present invention
  • FIG. 2 is a schematic exploded view showing a circuit breaker contact system
  • Figure 3 is a partial structural view showing a circuit breaker contact system
  • FIG. 4 is a front perspective view showing a set of conductive sheets of a circuit breaker contact system
  • Figure 5 is a perspective view showing the sandwiched sheet of the set of conductive sheets of Figure 4.
  • Figure 6 is a schematic side view showing the conductive sheet of Figure 5;
  • Figure 7 is a schematic view showing the structure of the busbar of the circuit breaker contact system
  • Figure 8 is a schematic view showing another busbar structure of the circuit breaker contact system
  • Figure 9 is a schematic view showing another busbar structure of the circuit breaker contact system.
  • Figure 10 is a partial cross-sectional view showing the structure of the circuit breaker contact system in an open state
  • Figure 11 is a partial cross-sectional view showing the closing state of the circuit breaker contact system
  • Figure 12 is a schematic diagram showing the operation of the circuit breaker contact system.
  • circuit breaker contact system and circuit breaker of the illustrated embodiment of the present invention are described in detail below with reference to FIGS. 1-12.
  • FIG. 1 a schematic overall structural diagram of a circuit breaker contact system according to an embodiment of the present invention is shown.
  • the circuit breaker contact system 100 is disposed in a circuit breaker for controlling voltage/current in a circuit breaker breaking/closing circuit.
  • the utility model has the protection characteristic of the delay action, that is, the short-circuit current can bear the impact caused by the short-circuit current in a short time before the short-circuit current is cut off, and when the failure of the lower-end branch is ensured, the fault is removed by the lower-end circuit breaker as much as possible, and the power-off is reduced. Range, reduce losses.
  • the circuit breaker contact system 100 has a plurality of conductive sheets 20 (also commonly referred to as contacts or fingers), the plurality of conductive sheets 20 being electrically coupled to the busbar 40 by a flexible connector 30, and a plurality of conductive sheets 20
  • each of the conductive sheets 20 is provided with a contact 21 (also commonly referred to as a movable contact or silver).
  • Contact the contact surface formed by the plurality of contacts 21 can be electrically connected or disconnected from the external conductor, so that the circuit breaker can be in an energized or de-energized state.
  • the contact holder 10 is of a frame type structure and is made of an insulating material, and can serve as an insulating support for the plurality of conductive sheets 20 fixed thereto.
  • the two ends of the contact holder 10 are respectively connected through the side plates and are fixed by screws.
  • the auxiliary fixing plates 51, 52 of course, the auxiliary fixing plates 51, 52 can also be connected to the contact holder 10 by other means or by other structures to serve as the auxiliary fixing plates 51, 52.
  • the two ends of the slewing support shaft 80 are sandwiched between the two auxiliary fixing plates 51 and 52 through the predetermined axial holes 13 of the two auxiliary fixing plates 51 and 52 respectively. Cooperating the auxiliary fixing plates 51, 52 with the contact holder 10 to provide a support limit for the plurality of conductive sheets 20.
  • the busbar 40 and the contact carrier 10 are also fixed in the circuit breaker by a mounting bracket 60, and the mounting bracket 60 and the contact bracket 10 are rotatably connected by a rotating shaft 53.
  • the plurality of conductive sheets 20 and the bus bars 40 are electrically connected by a flexible connecting member 30.
  • the flexible connector 30 is a soft connector
  • the connection structure preferably a copper connection line or other soft connection structure composed of the same, is preferably connected to the plurality of conductive sheets 20 and the bus bars 40 by soldering to ensure good electrical conductivity.
  • the transition between the plurality of conductive sheets 20 and the bus bar 40 is realized by a soft connection transition.
  • the present invention does not limit the connection manner between the flexible connecting member 30 and the conductive sheet 20 and the bus bar 40, and the shape thereof.
  • a connecting pin is disposed on the corresponding connecting hole of the piece 20, and is connected and fixed by a connecting pin and a connecting hole and screwed.
  • the circuit breaker contact system further includes a contact shield 70, which is a U-shaped plate-like structure, and is formed in contact with the contacts 21 of the plurality of conductive sheets 20 so as not to hinder the operation of the conductive sheet 20.
  • the contact shield 70 is fixedly connected by a predetermined screw hole on the auxiliary fixing plates 51 and 52 by screws, thereby further providing insulation and protection for the plurality of conductive sheets 20, of course, the contacts
  • the number of the shields 70 to be provided is not limited and may be one or more.
  • FIG. 2 an exploded perspective view of the circuit breaker contact system of the embodiment of the present invention is shown.
  • the conductive sheet 20 is a sheet-like structure, and the head is bent toward the contact holder 10 side to form a concave portion.
  • the contact position of the contact 21 with the outer conductor is disposed at an end surface below the head of the conductive sheet 20.
  • the plurality of contacts 21 are arranged side by side to form a contact surface, and the conductive sheet 20 is formed by the contact surface formed by the contact 21.
  • the outer conductor contacts the conductive or separates the power.
  • a shaft hole 24 for the slewing support shaft 80 is inserted through the bottom portion of each of the conductive sheets 20, and a plurality of conductive sheets 20 are disposed on the contact holder 10 through the slewing support shaft 80.
  • the head is housed in a U-shaped space formed by the contact holder 10 and the side plates connected thereto, and is rotatable about the swing support shaft 80.
  • the present invention does not limit the number and shape of the conductive sheets 20, and can be adjusted accordingly according to the needs of use and the installation position.
  • FIG. 3 a partial structural schematic diagram of a circuit breaker contact system according to an embodiment of the present invention is shown, wherein a plurality of conductive sheets 20 are configured as a plurality of conductive sheet groups 201.
  • the conductive sheet group 201 includes two conductive sheets 20, and a first gap is formed between two adjacent conductive sheet groups 201, and adjacent ones of each of the conductive sheet groups 201 A second gap is formed between the conductive sheets 20, and the first gap is larger than the second gap.
  • the number of the conductive sheets 20 in the conductive sheet group 201 is not limited thereto, and may be adaptively increased according to actual application requirements.
  • the plurality of conductive sheets may also be configured such that two conductive sheets constitute one conductive sheet group and/or three conductive sheets form a conductive sheet group. And a form in which a single conductive sheet and a plurality of conductive sheets are mixedly arranged.
  • the circuit breaker contact system 100 further includes a first isolation portion and a second isolation portion disposed between two adjacent conductive sheet groups 201 to maintain a first gap between adjacent conductive sheet groups 201
  • the second spacer is disposed between the adjacent two conductive sheets 20 in each of the conductive sheet groups 201 to maintain a second gap therebetween.
  • the clip 22 is disposed between the two conductive sheets 20 in each of the conductive sheet groups 201.
  • the clip 22 is shaped to be the same shape as the conductive sheet 20, and has a thickness smaller than the thickness of the spacer 11, for use in assisting
  • the separator 11 together prevents the conductive sheet 20 from being skewed due to continuous temperature rise during operation, resulting in a problem that the contact force with the outer conductor is reduced.
  • the partition plate 11 between the conductive sheet groups 201 can increase the installation space of the conductive sheets 20, thereby increasing the number of the conductive sheets 20, and optimizing the setting of the circuit breaker contact system so that the conductive sheets can be overcome in contact with the external conductors.
  • the large electric repulsion effectively improves the short-term withstand performance of the circuit breaker contact system.
  • each of the conductive sheet groups 201 provides an elastic force using one/group of springs.
  • the conductive sheets 20 arranged in parallel can be provided with a solid and reliable fixing and limiting action in the lateral direction with the aid of the clips 22, thereby ensuring a plurality of conductive
  • the stability of the sheet structure solves the problem that the contact force between the conductive sheet and the outer conductor in contact with the conductive sheet is reduced due to the roll of the conductive sheet, thereby improving the reliability of the contact system of the circuit breaker. Further, in order to optimize the space, the structure of the circuit breaker contact system is simplified, and the conductive sheet 20 is made
  • the spacer 11 is preferably supported on the contact holder 10 in a unitary structure.
  • the function of the first isolation portion and the second isolation portion in the circuit breaker contact system is to limit the support of the conductive sheet.
  • the first isolation portion is the partition 11 and the second isolation portion is the clamp. Sheet 22.
  • the structures of the first isolation portion and the second isolation portion are not limited thereto.
  • the first isolation portion and the second isolation portion may also be protrusions formed on the conductive sheet 20 or in a circuit breaker. Other spacers that are separately provided in the contact system. It can also support the plurality of conductive sheets laterally to ensure the stability of the plurality of conductive sheet structures, and avoid the problem that the contact force is reduced during the process of contacting the outer conductors with the conductive.
  • FIG. 4 is a schematic structural view of the conductive sheet group 201 of the embodiment of the present invention
  • FIG. 5 is a schematic perspective view of the conductive sheet group 201 of the embodiment of the present invention. It is shown that the conductive sheet 20 is connected to the contact 21 through the contact setting surface 25 formed thereon, and the contacts on the conductive sheets 20 on both sides of the conductive sheet group 201 are apart from each other in the direction in which the plurality of conductive sheets 20 are arranged.
  • the contacts 21 on the two conductive sheets 20 in each of the conductive sheet groups 201 are respectively biased toward the partition 11 on both sides by a predetermined distance, as shown in FIG.
  • the two conductive sheets 20 of each of the conductive sheet groups 201 are formed by stamping and forming the contact setting faces 25 toward the partition plates 11 on both sides thereof ( That is, away from each other, a predetermined distance (shown in FIG. 3) is offset, so that the contacts 21 formed on the contact setting surface 25 are offset together so that a predetermined gap is formed between the adjacent contacts 21. .
  • the conductive sheet structure is simpler, and it is preferable to uniformly distribute the contacts 21 at the contact faces formed on the plurality of conductive sheets 20.
  • the predetermined distance may be set according to a gap that needs to be retained between the contacts of the circuit breaker contact system in actual operation, and by offsetting the contact by a predetermined distance, a predetermined gap may be maintained between adjacent contacts.
  • the contact setting faces 25 of the conductive sheets 20 are biased by a predetermined distance toward each other, so that the contacts 21 of each of the conductive sheet groups 201 form a gap with each other to facilitate air flow, in other implementations.
  • a plurality of contacts in each of the conductive sheet groups may be biased in other manners to facilitate good air flow between them.
  • the air gap at the contact 21 of each conductive strip group 201 can be increased, and the air flow can be improved, thereby controlling the temperature rise in the operation of the circuit breaker contact system. It is beneficial to the heat dissipation of the contact 21, thereby improving the non-derating index of the circuit breaker in a high temperature environment.
  • the circuit breaker performs the short-time withstand test, the two conductive sheets 20 are prevented when the gap between the two conductive sheets 20 in one conductive sheet group 201 is too small, causing the silver to be deposited when the contacts 21 are welded.
  • the relative amount of the conductive sheets 20 is reduced to cause the test termination to occur, and the short-time withstand performance of the circuit breaker contact system is improved.
  • the uniform distribution of the above contacts is not absolute.
  • the conductive sheets 20 on both sides of the conductive sheet group 201 are biased in order to realize the adjacent contacts 21 in each of the conductive sheet groups 201. Forming a predetermined gap therebetween ensures air flow around the contact 21. And in the present embodiment, only the case where the conductive sheet group 201 has two conductive sheets 20 is schematically shown.
  • each conductive sheet group when there are three conductive sheets in each conductive sheet group, only conductive
  • the contacts on the conductive sheets on both sides of the chip group are offset by a predetermined distance toward the spacers on both sides thereof, and the conductive sheets in the middle of the conductive sheet group are not subjected to the offset processing, and the object of the present invention can also be achieved. It is achieved that a predetermined gap is maintained between adjacent contacts in the conductive sheet group.
  • the predetermined gaps held between adjacent ones of the contacts may be the same or different.
  • the busbar 40 (shown in FIG. 2) may be a copper row or an aluminum row that provides electrical connection between the circuit breaker and the switches in each shunt circuit, one end of which is cylindrical for connection with external terminals and the other end is plate Shape or block structure.
  • the shape of the busbar 40 is not limited thereto. In other embodiments, the busbar 40 may also be a unitary block structure.
  • a current deflection section 44 is disposed at the busbar 40 for deflecting a direction of current flow through the current deflection section 44, the current in the deflection direction being capable of exerting a force on the flexible connector 30 that moves away from the busbar 40.
  • the flexible connector 30 is configured to drive the plurality of conductive sheets 20 to move, thereby increasing the contact force between the plurality of conductive sheets 20 and the outer conductor, that is, increasing the final pressure between the contacts, thereby causing the plurality of conductive sheets 20 to be external During the contact process of the conductor, the large electric repulsion can be overcome and the short-time withstand current of the circuit breaker can be improved.
  • FIG. 7 a schematic diagram of a busbar structure of a circuit breaker contact system of an embodiment of the present invention is shown.
  • the current deflecting section 44 is an inclined portion provided for the body of the busbar 40, the inclined portion is disposed at a portion of the busbar 40 adjacent to the flexible connecting member 30, and the inclined portion and the flexible connecting member 30 are The angle formed between the two is less than 90 degrees, and the current flowing into the bus bar 40 from the flexible connecting member 30 is deflected in a direction flowing through the inclined portion, and the flexible connecting member 30 is generated.
  • the electric repulsion force is moved toward the direction away from the busbar 40, thereby causing the contact portions of the plurality of conductive sheets 20 to rotate around the slewing support shaft 80 (shown in FIG. 12) toward the side closer to the busbar 40.
  • the bus bar 40 forms a current deflecting section 44 by opening a through groove 41 at a bottom surface thereof adjacent to the flexible connecting member 30.
  • the cross-sectional shape of the through groove 41 is an inverted V shape, and the extending direction of the through groove 41 is parallel to
  • the contact faces formed by the plurality of contacts 21 cause the current flowing into the bus bar 40 from the flexible connector 30 to deflect in a direction flowing through the region of the through slot 41, thereby generating a repulsive force on the flexible connector 30, so that the flexible connector 30 is provided.
  • the flexible connecting member 30 connected to the lower ends of the plurality of conductive sheets 20 is leveraged.
  • the contact portions of the plurality of conductive sheets 20 may be caused to rotate around the swing support shaft 80 toward the side closer to the bus bar 40, thereby increasing the contact force (ie, the contact final pressure) between the plurality of conductive sheets 20 and the outer conductor.
  • the form of the through groove 41 is not limited thereto.
  • the cross-sectional shape of the through groove 42 may be set to an inverted U shape or other shape that can form a current deflection section at the bus bar 40.
  • the through slot 41 may not be opened at the bottom surface of the busbar 40, and the arrangement may be such that the current connecting the busbar 40 is biased toward the segment 44 so that the flexible connector 30 is subjected to the force moving away from the busbar 40. .
  • FIG. 9 a schematic diagram of another busbar structure according to an embodiment of the present invention.
  • the busbar 40 is provided with a plurality of through slots.
  • the busbar 40 is disposed with one or more passes behind the through slot 41 along the flow direction of the current therein. Slots and stagger the channels.
  • the so-called opposite staggered arrangement that is, the case shown in FIG. 9, the through groove 43 is opened at the upper end surface of the bus bar 40, so that the cross-sectional shape of the through groove 41 and the through groove 43 are formed to face each other in opposite directions, and The groove walls adjacent to the groove 43 are arranged in parallel to facilitate better flow of current in the busbar.
  • the flexible connector 30 can be subjected to a plurality of superimposed electrical repulsive forces, increasing the amplitude of the movement of the flexible connector 30 away from the busbar 40, and further increasing the plurality of conductive sheets 20 connected thereto along the slewing support.
  • the rotational force of the shaft 80 rotating toward the busbar 40 side can further increase the contact force between the plurality of conductive sheets 20 and the outer conductor.
  • Fig. 9 only one through slot 43 is provided behind the through slot 41.
  • a plurality of through slots may be provided behind the through slot 41 to form a plurality of current deflecting segments 44 for diverting current flowing through the busbar 40.
  • the contact force between the plurality of conductive sheets 20 and the outer conductor can be further increased.
  • the depth of the through groove 41 is set to be 1/2 of the thickness at the area where the busbar 40 is located. 2/3, as shown in Figure 8.
  • the contact system is subjected to the short-circuit current, when the current flows through the busbar 40, the current flows throughout the busbar 40 and flows toward the flexible conductive member 30.
  • the current has two flow directions of positive and negative, that is, from the flexible conductive member. 30 flows to the busbar 40 or from the busbar 40 to the flexible conductive member 30, but the direction of the electrical repulsive force generated by the two directions is the same for the flexible conductive member 30.
  • the current line formed is initially Compression, in order to produce a better electric repulsive force, a through slot 41 is added at the busbar 40, and the through slot 41 reduces the thickness of the region of the busbar 40 where it is located, so that the current line is compressed again, and the magnetic line is strengthened again.
  • the depth of the groove 41 is set to be 1/2 or more of the thickness of the region where the bus bar 40 is located, and can function to recompress the current line.
  • the maximum current carrying capacity at the region of the busbar 40 where the through slot 41 is located is smaller than the maximum circulating current at the front end 46 of the busbar.
  • the current prevents the current carrying capacity at the front end 46 of the busbar from being excessively increased, and the heat generation of the busbar increases, which causes the heat generated by the circuit breaker body to increase, thereby ensuring that the heat capacity of the busbar 40 is small and does not cause heat to seriously affect the overall performance of the circuit breaker.
  • the angle formed between the current biasing portion 44 and the flexible conductive member 30 allows current to flow in the bus bar 40, and the horizontal flow direction when flowing through the region where the through groove 41 is located It is effectively changed to flow in the oblique direction of the two parallel slopes along the current deflection section 44, and the resulting current deflection direction can generate a large electric repulsive force to the flexible connector 30, enabling the flexible connector 30 to be a plurality of conductive sheets. 20 provides greater rotational force to overcome greater electrical repulsion during contact of the plurality of conductive sheets 20 with the outer conductor.
  • the thickness of the current deflection section 44 is equally thick. By setting the current deflection section 44 to an equal thickness, the current flowing through the current deflection section 44 can maintain good flow performance without excessive loss, while attenuating the biased current to the flexible connector 30. Repulsive force.
  • the thickness of the current deflection section 44 may also be set to be less than or equal to the thickness of the connection portion 45 of the busbar 40 near the flexible connector 30. And maintaining a small distance between the disposed position of the through groove 41 and the flexible connecting member 30. Because the current is biased toward the segment 44 through a relatively large current, the strength of the magnetic field generated on the surface of the busbar 40 is inversely proportional to the distance between the through slot 41 and the flexible connector 30.
  • the initial position of the current deflection section 44 can be set to coincide with the end position of the flexible connector 30 on the busbar 40, thereby creating a greater electrical repulsive force to the flexible connector 30.
  • FIG. 10 a partial structural cross-sectional view showing the opening state of the circuit breaker contact system of the embodiment of the present invention is shown.
  • the corresponding plurality of conductive sheet groups 201 of the circuit breaker contact system 100 are respectively provided with elastic members, and the elastic members are respectively disposed. Abutting between each of the conductive sheet groups 201 and the contact holders 10, the conductive sheets 20 are provided with a contact force during the conductive process in which the plurality of conductive sheets 20 are in contact with the outer conductors.
  • the elastic member is preferably a coil spring 90.
  • a recess formed by the two conductive sheets 20 in each of the conductive sheet groups 201 and the clip 22 sandwiched between the two conductive sheets 20 is provided to accommodate the coil spring 90.
  • the support groove 23 (please refer to FIG. 5 together), one end of the coil spring 90 abuts against the support groove 23, and the other end abuts against the groove 12 provided by the contact bracket 10 corresponding to the support groove 23, and
  • the partition plate 11 on both sides of the conductive sheet group 201 is a coil spring 90 disposed therebetween to provide a limit function from both sides, and an elastic member is shared by each conductive sheet group 201 to increase the installation space of the elastic member, thereby making the elastic member
  • the winding ratio is in a preferred range.
  • the above structure doubles the installation space of the coil spring 90 in the circuit breaker contact system 100, so that the winding ratio of the coil spring 90 is doubled compared to the prior art spring, thereby enhancing the structure of the coil spring 90.
  • Strength which greatly increases the service life and fatigue resistance.
  • the elastic members at each of the conductive sheet groups 201 can also be disposed by arranging or arranging two coil springs 90 having different diameters to further enhance the service life of the elastic members and withstand fatigue. Enables the circuit breaker contact system to overcome greater electrical repulsion.
  • each of the conductive sheet sets 201 is urged against the contact holder 10 by an elastic member, so that the position of the support groove 23 is generally raised upward, so that the coil spring 90 supports the shaft by rotation. 80 is centered on the force arm of the conductive sheet 20 to lengthen, thereby increasing the contact pressure between the conductive sheet 20 and the outer conductor by increasing the moment of the force provided by the coil spring 90 without increasing the final pressure. Thereby the circuit breaker contact system 100 is able to overcome a greater electrical repulsion.
  • the structure of the elastic member is not limited thereto.
  • the elastic member may be provided as a torsion spring or other elastic structural member that can provide a force to the plurality of conductive sheets 20.
  • FIG. 11 a partial cross-sectional structural view of the circuit breaker contact system in the closed state of the embodiment of the present invention is shown.
  • the contact holder 10 can be rotated by the shaft 53 (shown in FIG. 1) as a central axis by the closing operation, so that the coil spring 90 is flanked at both ends.
  • the plurality of conductive sheets 20 are elastically applied against the support grooves 23 and the grooves 12 and in a fully compressed state to maintain good contact between the plurality of conductive sheets 20 and the outer conductor.
  • FIG. 12 a schematic diagram of the working principle of the circuit breaker contact system according to an embodiment of the present invention is described. The following describes the working principle and effect of the through slot 41 in combination with the working principle diagram.
  • the current flow direction in the circuit breaker contact system 100 is as shown in the figure.
  • the circuit breaker contact system 100 encounters a short circuit current (or is called an abnormal high current)
  • the current enters the busbar 40.
  • the direction is deflected, and even if the direction of current flow becomes a parabolic-like bottom-up flow direction at the current deflection section 44, the current flowing through the current deflection section 44 will be flexible.
  • the connector 30 produces an electrical repulsion (Lorentz force).
  • an electric compensation force (Lorentz force) is generated when the current passes through the flexible connecting member 30 itself, and the force received by the flexible connecting member 30 is superimposed due to the same electric compensation force and electric repulsion force generated by the flexible connecting member 30.
  • the two superimposed forces move the flexible connector 30 in a direction away from the busbar 40. Since the busbar 40 and the contact carrier 10 are fixed by the holder 60, the flexible connector 30 generates the lower ends of the plurality of conductive sheets 20. In the pulling force, the plurality of conductive sheets 20 are disposed on the slewing support shaft 80.
  • the portions of the plurality of conductive sheets 20 disposed above the slewing support shaft 80 are rotated around the slewing support shaft 80 toward the side of the busbar 40, thereby increasing The contact force between the plurality of contacts 21 and the outer conductor thereon, which in turn can increase the end of the circuit breaker contact system
  • the pressure causes the circuit breaker contact system 100 to overcome the large electrical repulsion generated at the contact surface of the outer conductor with the conductive sheet 20 due to the short circuit current.
  • a circuit breaker is also provided in accordance with another embodiment of the present invention, including the circuit breaker contact system 100 described above.
  • the structure and advantages thereof have been described above and will not be described herein.

Abstract

A circuit breaker contact system and a circuit breaker, comprising: a contact support; a rotary support shaft; a busbar; a plurality of conductive sheet groups, each conductive sheet group comprising two or three conductive sheets, each conductive sheet being provided with a contact, and the plurality of conductive sheet groups being arranged in parallel and rotatably supported on the contact support by means of the rotary support shaft, so that the plurality of contacts form a contact surface that can contact an external conductor to achieve electric conduction; and a flexible connecting piece, two ends of which are respectively electrically connected with the plurality of conductive sheets and the busbar. A first gap is formed between two adjacent conductive sheet groups, a second gap is formed between two adjacent conductive sheets in each of the conductive sheet groups, and the first gap is larger than the second gap; contacts on the conductive sheets at two sides of the conductive sheet group are disposed distant from each other and deflected in the arrangement direction of the conductive sheets. A condition that a contact pressure between the conductive sheets and the external conductor is decreased due to overheated fusion welding of the contacts is avoided.

Description

断路器触头系统及断路器Circuit breaker contact system and circuit breaker 技术领域Technical field
本发明属于电气开关技术领域,尤其涉及一种断路器触头系统及断路器。The invention belongs to the technical field of electrical switches, and in particular relates to a circuit breaker contact system and a circuit breaker.
背景技术Background technique
断路器是配电电器的重要部分,主要用于工业用低压电力系统,用来接通及分断电网电路中的电流和保护线路及电源设备免受过载、欠电压、短路、单相接地等故障的危害。随着电力工程对电源和输配电设备要求的不断提高,对用于电路保护开关的性能要求也越来越高,小型化,高性能,模块化,高可靠性是现阶段万能式断路器的主要发展方向。Circuit breakers are an important part of power distribution equipment. They are mainly used in industrial low-voltage power systems to connect and disconnect currents in power grid circuits and protect lines and power equipment from overload, undervoltage, short-circuit, single-phase grounding, etc. Hazard. With the continuous improvement of power engineering and power transmission and distribution equipment requirements, the performance requirements for circuit protection switches are also getting higher and higher, miniaturization, high performance, modularization, high reliability is the current stage of universal circuit breakers. The main development direction.
断路器按其使用范围分为高压断路器和低压断路器。低压断路器又称自动开关,俗称“空气开关”,它是一种既有手动分合闸功能,又能自动进行失压、欠压、过载、和短路故障智能分析、保护的电器。在断路器实际使用中,当其处于闭合状态时,如果线路中出现短路故障时,出于选择性保护的需要,则要求其具有延时动作的保护特性,即在短路电流被切断之前的短时间内可以承受短路电流带来的冲击,这样才能保证下端支路发生故障时,尽可能由下端断路器移除故障,缩小断电范围,减小损失。The circuit breaker is divided into a high voltage circuit breaker and a low voltage circuit breaker according to its use range. Low-voltage circuit breaker, also known as automatic switch, is commonly known as "air switch". It is an electrical appliance that has both manual opening and closing functions and automatic intelligent analysis and protection of voltage loss, undervoltage, overload, and short-circuit faults. In the actual use of the circuit breaker, when it is in the closed state, if a short-circuit fault occurs in the line, for the purpose of selective protection, it is required to have the protection characteristic of the delay action, that is, short before the short-circuit current is cut off. The time can be withstood by the impact caused by the short-circuit current, so as to ensure that when the lower branch is faulty, the fault is removed by the lower-end breaker as much as possible, the power-off range is reduced, and the loss is reduced.
触头系统是断路器的重要组成部分,触头系统中触头弹簧参数及触头终压力值的设计十分关键,直接关系到断路器的短时耐受性能。提高断路器短时耐受电流值可以增加B类断路器的选择性保护范围,有效提高级差保护的可靠性,防止越级跳闸等事故的发生。在短路电流冲击下,巨大的电动斥力会造成触头间接触压力减小而导致过热乃至熔焊,使断路器无法继续正常工作;甚至还可能导致动、静触头斥开,引起强电弧烧毁触头以及断路器。The contact system is an important part of the circuit breaker. The design of the contact spring parameters and the final pressure value of the contact system in the contact system is critical and directly related to the short-time withstand performance of the circuit breaker. Increasing the short-time withstand current of the circuit breaker can increase the selective protection range of the class B circuit breaker, effectively improve the reliability of the differential protection, and prevent accidents such as over-the-counter tripping. Under the impact of short-circuit current, the huge electric repulsion will cause the contact pressure between the contacts to decrease, resulting in overheating and even welding, so that the circuit breaker can not continue to work normally; it may even cause the moving and static contacts to open, causing strong arc burnout. Contacts and circuit breakers.
众所周知,增加触指数量可以有效地降低电动斥力,进而使断路器在 不提高触头终压力的条件下,能够通过更高的短路耐受电流,中国专利200710025637.6公布了一种断路器动触头结构,为了提高短时耐受电流,在触头支架中采用增加触头片数量的方案,具体实施方式为去除导电片与触头支架成一体的隔离栅片,使用固定支架和栅片来分隔触头,采用减薄隔离栅片增加触头的容纳空间,进而增加导体数量的办法。这种方法与现有技术存在以下缺点:It is well known that increasing the number of fingers can effectively reduce the electric repulsion, which in turn makes the circuit breaker Under the condition that the final pressure of the contact is not increased, the current can be withstand through a higher short circuit. Chinese Patent No. 200710025637.6 discloses a movable contact structure of a circuit breaker. In order to improve the short-time withstand current, an increased touch is adopted in the contact holder. The method of the number of head pieces is as follows: an isolation grid in which the conductive sheet and the contact holder are integrated, a fixed bracket and a grid are used to separate the contacts, and the isolation spacer is used to increase the accommodation space of the contact, thereby increasing The method of the number of conductors. This method has the following disadvantages with the prior art:
一方面在有限的空间内增加触头数,这种增加触头数量的方案势必会导致触头厚度减小,过多的触头数量和过薄的触头厚度进而造成位于触头下方用于安放触头弹簧的空间大幅减小,导致弹簧的高径比过大,或者过多的触头数量会导致隔离栅片的厚度变薄,导致合闸时触头出现倾侧现象,使抵触于触头和触头支持之间的弹簧发生歪斜,而触头弹簧长时间连续工作时弹簧总是处于极限受压状态,容易因疲劳而失效,导致合闸位置时的触头弹簧对触头压力减小,进而导致触头终压力减小;On the one hand, the number of contacts is increased in a limited space. This method of increasing the number of contacts is bound to lead to a reduction in the thickness of the contacts. The excessive number of contacts and the thickness of the contacts are too thin to be used under the contacts. The space for placing the contact spring is greatly reduced, resulting in an excessively high aspect ratio of the spring, or the excessive number of contacts may cause the thickness of the isolation grid to become thin, resulting in a tilting of the contacts during closing, which makes the contact The spring between the head and the contact support is skewed, and the spring is always in the extreme pressure state when the contact spring is continuously operated for a long time, which is easy to fail due to fatigue, resulting in the contact spring pressure on the contact when the closing position is reduced. Small, which in turn causes the final pressure of the contact to decrease;
另一方面触头终压力减小,相互接触的触点表面接触电阻增加,电连接可靠性降低,触头温升增加,降低了触头的抗熔焊性,导致断路器温升过高,使断路器使用寿命缩短、可靠性减低,进而短时耐受电流减小,选择性保护的范围就变小、极差配合的精确度降低或失效;且因为零件的增加,结构太过紧凑,导致安装困难,不易实现自动化。On the other hand, the final pressure of the contact is reduced, the contact resistance of the contact surface of each other is increased, the reliability of the electrical connection is lowered, the temperature rise of the contact is increased, the resistance of the contact is reduced, and the temperature rise of the circuit breaker is too high. Shorten the service life of the circuit breaker, reduce the reliability, and thus reduce the short-time withstand current, reduce the range of selective protection, reduce or invalidate the accuracy of the poor fit; and the structure is too compact due to the increase of parts. This makes installation difficult and is not easy to automate.
因此,需要一种改进的断路器触头系统及断路器。Therefore, there is a need for an improved circuit breaker contact system and circuit breaker.
发明内容Summary of the invention
为有效解决现有技术中存在的上述一或多个缺陷,本发明提供了一种断路器触头系统及断路器,能够实现增加断路器触头系统的终压力值,可以克服由短路电流产生的较大的电动斥力,以及优化断路器触头系统的结构,并控制断路器触头系统及断路器的温升中的一或多个目的。In order to effectively solve the above-mentioned one or more defects existing in the prior art, the present invention provides a circuit breaker contact system and a circuit breaker, which can increase the final pressure value of the circuit breaker contact system, and can overcome the short circuit current generated. The greater electrical repulsive force, as well as optimizing the structure of the circuit breaker contact system, and controlling one or more of the circuit breaker contact system and the temperature rise of the circuit breaker.
为了实现上述目的,本发明采取了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
根据本发明的一个方面,提供了一种断路器触头系统,包括:触头支架;回转支撑轴;母排;以及多个导电片组,每个所述导电片组包括两个或三个导电片,每个所述导电片设置有触点,所述多个导电片组并列排布 并通过所述回转支撑轴可旋转地支撑于所述触头支架上,使多个所述触点形成能够与外部导体接触导电的接触面;柔性连接件,所述柔性连接件两端分别与所述多个导电片以及所述母排电连接;其中,两个相邻的所述导电片组之间具有第一间隙,每个所述导电片组中两个相邻的导电片之间具有第二间隙,并且所述第一间隙大于第二间隙,所述导电片组中位于两侧的导电片上的触点在所述导电片的排列方向上彼此远离地偏置设置。According to an aspect of the present invention, a circuit breaker contact system includes: a contact holder; a slewing support shaft; a bus bar; and a plurality of conductive sheet groups, each of the conductive sheet groups including two or three a conductive sheet, each of the conductive sheets is provided with a contact, and the plurality of conductive sheets are arranged side by side And the slewing support shaft is rotatably supported on the contact holder, so that the plurality of contacts form a contact surface capable of contacting the outer conductor and conducting electricity; and the flexible connecting member has two ends respectively The plurality of conductive sheets and the bus bar are electrically connected; wherein two adjacent ones of the conductive sheet groups have a first gap between each of the two conductive sheets in each of the conductive sheet groups There is a second gap, and the first gap is larger than the second gap, and the contacts on the conductive sheets on both sides of the conductive sheet group are offset from each other in the arrangement direction of the conductive sheets.
通过将原有的每个导电片之间的间隙相同改为使相邻的导电片组之间的间隙大于每个导电片组中相邻导电片之间的间隙,可有效增加导电片以及触点的数量,优化断路器触头系统的结构,从而增加其载流能力,提高了断路器触头系统对额定短时耐受电流的耐受能力,提高断路器触头系统整体的导电性能和载流量,避免由于短时耐受电流导致导电片与外部导体之间被斥开造成的触头系统温升增加问题。By changing the gap between the original conductive sheets to be the same so that the gap between adjacent conductive sheet groups is larger than the gap between adjacent conductive sheets in each conductive sheet group, the conductive sheet and the contact can be effectively increased. The number of points optimizes the structure of the circuit breaker contact system, thereby increasing its current carrying capacity, improving the resistance of the circuit breaker contact system to the rated short-time withstand current, and improving the overall conductivity of the circuit breaker contact system and The current carrying capacity avoids the problem of increased temperature rise of the contact system caused by the repulsion between the conductive sheet and the outer conductor due to short-time withstand current.
并且由于将导电片组中位于两侧的导电片上的触点在所述导电片的排列方向上彼此远离地偏置设置,使得每个导电片组中的多个触点相互之间形成预定的间隙,一方面可以增大每个导电片组中的空气间隙,提高导电片组中各触点周围空气的流动性,有利于断路器处于工作状态时触点的热量散发,防止在断路器进行耐压试验时,由于一个导电片组中的多个导电片上的触点相互之间间隙过小,导致的触点发生熔焊及银析出现象,而致使导电片出现粘连现象,造成导电片实际数量减少使断路器失效或者试验失败的问题,提高断路器在高温环境下的不降容指标,进而降低断路器温升。And since the contacts on the conductive sheets on both sides of the conductive sheet group are offset away from each other in the arrangement direction of the conductive sheets, the plurality of contacts in each of the conductive sheet groups are formed to be predetermined with each other The gap can increase the air gap in each conductive sheet group on the one hand, improve the fluidity of the air around each contact in the conductive sheet group, and facilitate the heat dissipation of the contact when the circuit breaker is in the working state, preventing the circuit breaker from being carried out. In the withstand voltage test, since the gaps between the contacts on the plurality of conductive sheets in one conductive sheet group are too small, the contacts are welded and the silver is precipitated, causing the conductive sheets to stick together, resulting in the actual conductive sheets. The number of reductions causes the circuit breaker to fail or the test fails, and the non-derating index of the circuit breaker in a high temperature environment is improved, thereby reducing the temperature rise of the circuit breaker.
根据本发明的一个方面,所述导电片具有用于连接所述触点的触点设置面,所述导电片组中位于两侧的导电片的触点设置面在所述导电片的排列方向上彼此远离地偏置设置。采用触点设置面偏置的方式将触点进行偏置,使得在避免触点熔焊的同时保证导电片的结构简单。According to an aspect of the invention, the conductive sheet has a contact setting surface for connecting the contacts, and a contact arrangement surface of the conductive sheets on both sides of the conductive sheet group is arranged in an arrangement direction of the conductive sheets Offset the settings away from each other. The contact is biased by means of contact setting surface offset, so that the structure of the conductive sheet is ensured while avoiding contact welding.
根据本发明的一个方面,还包括第一隔离部和第二隔离部,所述第一隔离部位于相邻的导电片组之间,以使所述相邻的导电片组之间保持第一间隙,所述第二隔离部位于导电片组中相邻的导电片之间,以使所述相邻的导电片之间保持第二间隙。通过设置第一隔离部和第二隔离部使相邻的 导电片组和相邻的导电片之间分别保持第一间隙和第二间隙,以提供对导电片限位和侧向支撑作用,保证导电片在与外部导体的接触过程中的结构稳定性。According to an aspect of the invention, a first isolation portion and a second isolation portion are further disposed, the first isolation portion being located between adjacent conductive sheet groups to maintain the first between the adjacent conductive sheet groups The gap is located between adjacent conductive sheets in the conductive sheet group to maintain a second gap between the adjacent conductive sheets. Adjacent by providing a first partition and a second partition The first gap and the second gap are respectively maintained between the conductive sheet group and the adjacent conductive sheets to provide a positional and lateral support effect on the conductive sheets to ensure structural stability of the conductive sheets during contact with the external conductors.
根据本发明的一个方面,所述第一隔离部和/或所述第二隔离部包括形成在所述导电片上的凸起部或单独设置的隔离件。第一隔离部和第二隔离部的设置形式多样化,并且在实现断路器触头系统中的导电片的安装空间增加的同时保证导电片受到有效支撑,不会在与外部导体的接触过程中出现倾侧现象。According to an aspect of the invention, the first partition and/or the second partition include a boss formed on the conductive sheet or a separately provided spacer. The first isolation portion and the second isolation portion are provided in various forms, and the installation space of the conductive sheets in the circuit breaker contact system is increased while ensuring that the conductive sheets are effectively supported without being in contact with the external conductors. A tilting phenomenon occurs.
根据本发明的一个方面,所述母排设置有能够使流经该母排的电流方向发生偏转的电流偏向段,以对所述柔性连接件产生使所述导电片的触点朝向所述外部导体运动的作用力。增加导电片与外部导体之间的接触压力。According to an aspect of the invention, the busbar is provided with a current deflection section capable of deflecting a direction of current flowing through the busbar to generate a contact for the flexible connector with the conductive sheet facing the exterior The force of the conductor's motion. Increase the contact pressure between the conductive sheet and the outer conductor.
根据本发明的一个方面,所述电流偏向段为设置在所述母排靠近所述柔性连接件的部位处的倾斜部。通过母排本体形成的倾斜部构成电流偏向段,使母排对柔性连接件产生使所述导电片的触点朝向所述外部导体运动的作用力的同时保证母排的结构简单,加工方便,并降低了成本。According to an aspect of the invention, the current deflection section is an inclined portion provided at a portion of the busbar adjacent to the flexible connector. The inclined portion formed by the busbar body constitutes a current deflecting section, so that the busbar generates a force for moving the contact of the conductive strip toward the outer conductor to the flexible connecting member, and the structure of the busbar is simple and convenient to process. And reduce costs.
根据本发明的一个方面,所述电流偏向段由开设在所述母排上的通槽形成,所述通槽的延伸方向平行于所述接触面。通过开设通槽的形式便于使母排的电流偏向段形成适当的倾斜角度,进而使偏向后的电流对柔性连接件产生较强的电动斥力促使导电片以及触点朝向外部导体运动。According to an aspect of the invention, the current deflection section is formed by a through groove formed in the busbar, and the through groove extends in a direction parallel to the contact surface. By forming the through slot, the current deflection of the busbar is facilitated to form an appropriate tilt angle, so that the biased current generates a strong electric repulsion force to the flexible connector to urge the conductive sheet and the contact to move toward the outer conductor.
根据本发明的一个方面,所述通槽的横截面为V型或者U型。这样形成的电流偏向段的倾斜度更有利于偏向后的电流对柔性连接件产生较强的电动斥力。According to an aspect of the invention, the through groove has a V-shaped or U-shaped cross section. The inclination of the current deflection segment thus formed is more advantageous for the biased current to generate a stronger electric repulsive force to the flexible connector.
根据本发明的一个方面,所述通槽的深度设置为其所处母排区域厚度的1/2至2/3。使偏向后的电流在母排的通槽区域对柔性连接件产生较强的电动斥力,从而为柔性连接件提供较大的电斥力。According to an aspect of the invention, the depth of the through groove is set to be 1/2 to 2/3 of the thickness of the bus bar area. The biased current is generated in the through-groove area of the busbar to generate a strong electrical repulsive force to the flexible connector, thereby providing a large electrical repulsive force for the flexible connector.
根据本发明的一个方面,所述通槽包括沿电流方向设置在所述母排上的多个通槽,并且相邻两个所述通槽位于所述母排的相对侧上并且彼此错开。以使柔性连接件受到多个叠加的电动斥力,从而增大导电片与外部导体之间的接触压力。 According to an aspect of the invention, the through groove includes a plurality of through grooves disposed on the bus bar in a current direction, and adjacent two of the through grooves are located on opposite sides of the bus bar and are staggered from each other. The flexible connector is subjected to a plurality of superimposed electrical repulsive forces to increase the contact pressure between the conductive sheet and the outer conductor.
根据本发明的一个方面,所述的断路器触头系统还包括:弹性件,所述弹性件对应设置于所述每个导电片组与所述触头支持之间。采用一组导电片共用一个弹性件的方式,使得弹性件的安装空间增大,使弹性件的旋绕比减小,提升弹性件的性能,避免弹性件过早疲劳失效。According to an aspect of the invention, the circuit breaker contact system further includes: an elastic member correspondingly disposed between each of the conductive sheet groups and the contact support. The use of a set of conductive sheets to share an elastic member increases the installation space of the elastic members, reduces the winding ratio of the elastic members, improves the performance of the elastic members, and avoids premature fatigue failure of the elastic members.
根据本发明的另一个方面提供了一种断路器,所述断路器包括所述的断路器触头系统。According to another aspect of the present invention, a circuit breaker is provided, the circuit breaker including the circuit breaker contact system.
附图说明DRAWINGS
本申请的下列附图在此作为本申请的一部分用于理解本申请。附图中示出的实施方式及其描述用来解释本发明的原理。在附图中:The following drawings of the present application are hereby incorporated by reference in its entirety in its entirety herein in its entirety herein in its entirety The embodiments shown in the drawings and their description are to explain the principles of the invention. In the drawing:
图1是示出根据本发明实施例的断路器触头系统的整体结构示意图;1 is a schematic view showing the overall structure of a circuit breaker contact system according to an embodiment of the present invention;
图2是示出断路器触头系统的分解结构示意图;2 is a schematic exploded view showing a circuit breaker contact system;
图3是示出断路器触头系统的部分结构示意图;Figure 3 is a partial structural view showing a circuit breaker contact system;
图4是示出断路器触头系统的一组导电片的主视结构示意图;4 is a front perspective view showing a set of conductive sheets of a circuit breaker contact system;
图5是示出图4的一组导电片中间夹有夹片的立体结构示意图;Figure 5 is a perspective view showing the sandwiched sheet of the set of conductive sheets of Figure 4;
图6是示出图5的导电片的侧向结构示意图;Figure 6 is a schematic side view showing the conductive sheet of Figure 5;
图7是示出断路器触头系统的母排结构示意图;Figure 7 is a schematic view showing the structure of the busbar of the circuit breaker contact system;
图8是示出断路器触头系统的另一母排结构示意图;Figure 8 is a schematic view showing another busbar structure of the circuit breaker contact system;
图9是示出断路器触头系统的另一母排结构示意图;Figure 9 is a schematic view showing another busbar structure of the circuit breaker contact system;
图10是示出断路器触头系统分闸状态的部分结构剖面示意图;Figure 10 is a partial cross-sectional view showing the structure of the circuit breaker contact system in an open state;
图11是示出断路器触头系统合闸状态的部分结构剖面示意图;Figure 11 is a partial cross-sectional view showing the closing state of the circuit breaker contact system;
图12是示出断路器触头系统的工作原理示意图。Figure 12 is a schematic diagram showing the operation of the circuit breaker contact system.
具体实施方式detailed description
下面将详细描述本发明的各个方面的特征和示例性实施例。在下面的详细描述中,对许多具体细节进行了阐释和说明,以便提供对本发明的全面理解。但是,对于本领域技术人员来说很明显的是,本发明可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是 为了通过描述本发明的示例来提供对本发明的更好的理解。本发明不限于下面所提出的任何具体配置,而是在不脱离本发明精神的前提下覆盖了对本发明的结构和部件做出的任何修改、替换和改进。在附图和下面的描述中,没有示出公知的结构和技术,以避免对理解本发明的技术方案造成不必要的困扰。Features and exemplary embodiments of various aspects of the invention are described in detail below. In the following detailed description, numerous specific details are illustrated and However, it will be apparent to those skilled in the art that the present invention may be practiced without some of the details. The following description of the embodiments is merely A better understanding of the invention is provided by the description of the embodiments of the invention. The present invention is not limited to any specific configuration as set forth below, but is intended to cover any modifications, substitutions and improvements of the structure and components of the present invention without departing from the spirit of the invention. In the drawings and the following description, well-known structures and techniques are not shown to avoid unnecessarily obscuring the technical solutions of the present invention.
为了更好地理解本发明,下面结合图1-12对示出的本发明实施例的断路器触头系统及断路器进行详细描述。For a better understanding of the present invention, the circuit breaker contact system and circuit breaker of the illustrated embodiment of the present invention are described in detail below with reference to FIGS. 1-12.
请参见图1,示出的本发明实施例的断路器触头系统的整体结构示意图,断路器触头系统100设于断路器中,用于控制断路器分断/闭合电路中的电压/电流,并具有延时动作的保护特性,即在短路电流被切断之前的短时间内可以承受短路电流带来的冲击,保证下端支路发生故障时,尽可能由下端断路器移除故障,缩小断电范围,减小损失。Referring to FIG. 1 , a schematic overall structural diagram of a circuit breaker contact system according to an embodiment of the present invention is shown. The circuit breaker contact system 100 is disposed in a circuit breaker for controlling voltage/current in a circuit breaker breaking/closing circuit. The utility model has the protection characteristic of the delay action, that is, the short-circuit current can bear the impact caused by the short-circuit current in a short time before the short-circuit current is cut off, and when the failure of the lower-end branch is ensured, the fault is removed by the lower-end circuit breaker as much as possible, and the power-off is reduced. Range, reduce losses.
具体地,断路器触头系统100具有多个导电片20(通常还称为触头或触指),多个导电片20通过柔性连接件30与母排40电连接,并且多个导电片20采用并列排布方式并通过回转支撑轴80(图2所示)可转动地设置于触头支架10上,每个导电片20上分别设置有触点21(通常还称为动触点或银触点),多个触点21形成的接触面能够与外部导体接触导电或分离断电,从而使断路器可以处于通电或者断电状态。Specifically, the circuit breaker contact system 100 has a plurality of conductive sheets 20 (also commonly referred to as contacts or fingers), the plurality of conductive sheets 20 being electrically coupled to the busbar 40 by a flexible connector 30, and a plurality of conductive sheets 20 In a side-by-side arrangement and rotatably disposed on the contact holder 10 via a slewing support shaft 80 (shown in FIG. 2), each of the conductive sheets 20 is provided with a contact 21 (also commonly referred to as a movable contact or silver). Contact), the contact surface formed by the plurality of contacts 21 can be electrically connected or disconnected from the external conductor, so that the circuit breaker can be in an energized or de-energized state.
触头支架10为框架型结构并且采用绝缘材料,可对固定于其上的多个导电片20起到绝缘支撑的作用,触头支架10两端分别通过侧板并采用螺钉固定方式连接有一对辅助固定板51、52,当然辅助固定板51、52还可以通过其他方式与触头支架10连接,或是通过其他结构来充当辅助固定板51、52。回转支撑轴80的两端通过两个辅助固定板51、52上分别预设的轴孔13将穿设于其上的多个导电片20夹设于两个辅助固定板51、52之间,使辅助固定板51、52与触头支架10配合共同为多个导电片20提供支撑限位作用。The contact holder 10 is of a frame type structure and is made of an insulating material, and can serve as an insulating support for the plurality of conductive sheets 20 fixed thereto. The two ends of the contact holder 10 are respectively connected through the side plates and are fixed by screws. The auxiliary fixing plates 51, 52, of course, the auxiliary fixing plates 51, 52 can also be connected to the contact holder 10 by other means or by other structures to serve as the auxiliary fixing plates 51, 52. The two ends of the slewing support shaft 80 are sandwiched between the two auxiliary fixing plates 51 and 52 through the predetermined axial holes 13 of the two auxiliary fixing plates 51 and 52 respectively. Cooperating the auxiliary fixing plates 51, 52 with the contact holder 10 to provide a support limit for the plurality of conductive sheets 20.
母排40以及触头支架10还通过一固定架60在断路器中进行固定,并且固定架60与触头支架10之间通过转轴53采用可转动方式连接。多个导电片20和母排40之间通过柔性连接件30电连接。柔性连接件30为软连 接结构,优选为铜质连接线或由其构成的其它软连接结构,为保证良好的导电性能,优选采用焊接的方式将柔性连接件30两端分别与多个导电片20以及母排40连接,使多个导电片20和母排40之间实现通过软连接过渡导电。The busbar 40 and the contact carrier 10 are also fixed in the circuit breaker by a mounting bracket 60, and the mounting bracket 60 and the contact bracket 10 are rotatably connected by a rotating shaft 53. The plurality of conductive sheets 20 and the bus bars 40 are electrically connected by a flexible connecting member 30. The flexible connector 30 is a soft connector The connection structure, preferably a copper connection line or other soft connection structure composed of the same, is preferably connected to the plurality of conductive sheets 20 and the bus bars 40 by soldering to ensure good electrical conductivity. The transition between the plurality of conductive sheets 20 and the bus bar 40 is realized by a soft connection transition.
当然本发明对柔性连接件30与导电片20以及母排40之间的连接方式以及其本身的形状不做限制,例如还可以在柔性连接件30上设置连接孔,另外在母排40和导电片20上对应连接孔配置连接销,通过连接销和连接孔配合并采用螺纹紧固的方式对其进行连接固定。Of course, the present invention does not limit the connection manner between the flexible connecting member 30 and the conductive sheet 20 and the bus bar 40, and the shape thereof. For example, it is also possible to provide a connecting hole on the flexible connecting member 30, and additionally in the bus bar 40 and the conductive A connecting pin is disposed on the corresponding connecting hole of the piece 20, and is connected and fixed by a connecting pin and a connecting hole and screwed.
断路器触头系统还包括触头护罩70,触头护罩70为U型的板状结构,为不妨碍导电片20工作,其围设于多个导电片20的触点21形成的接触面以下的位置处,触头护罩70采用螺钉固定的方式通过辅助固定板51、52上预设的螺纹孔进行连接固定,进一步为多个导电片20提供绝缘及保护的作用,当然触头护罩70的设置数量不做限制,可以为一个或多个。The circuit breaker contact system further includes a contact shield 70, which is a U-shaped plate-like structure, and is formed in contact with the contacts 21 of the plurality of conductive sheets 20 so as not to hinder the operation of the conductive sheet 20. At a position below the surface, the contact shield 70 is fixedly connected by a predetermined screw hole on the auxiliary fixing plates 51 and 52 by screws, thereby further providing insulation and protection for the plurality of conductive sheets 20, of course, the contacts The number of the shields 70 to be provided is not limited and may be one or more.
请参见图2,示出的本发明实施例的断路器触头系统的分解结构示意图,如图所示,导电片20为片状结构,其头部朝向触头支架10侧弯曲,形成一凹部,触点21对应与外部导体的接触位置设置在导电片20头部以下的端面处,多个触点21并列排布可形成一接触面,导电片20通过触点21形成的接触面实现与外部导体接触导电或分离断电。Referring to FIG. 2, an exploded perspective view of the circuit breaker contact system of the embodiment of the present invention is shown. As shown, the conductive sheet 20 is a sheet-like structure, and the head is bent toward the contact holder 10 side to form a concave portion. The contact position of the contact 21 with the outer conductor is disposed at an end surface below the head of the conductive sheet 20. The plurality of contacts 21 are arranged side by side to form a contact surface, and the conductive sheet 20 is formed by the contact surface formed by the contact 21. The outer conductor contacts the conductive or separates the power.
每个导电片20的中部偏下位置处贯穿设置有用于供回转支撑轴80穿过的轴孔24,多个导电片20通过回转支撑轴80穿设于所述触头支架10上后,其头部容置于触头支架10和与其连接的两侧板形成的U型空间中,并其可围绕回转支撑轴80进行旋转。当然,本发明对导电片20的数量和形状不做限制,根据其使用需要及安装位置可相应地进行调整。A shaft hole 24 for the slewing support shaft 80 is inserted through the bottom portion of each of the conductive sheets 20, and a plurality of conductive sheets 20 are disposed on the contact holder 10 through the slewing support shaft 80. The head is housed in a U-shaped space formed by the contact holder 10 and the side plates connected thereto, and is rotatable about the swing support shaft 80. Of course, the present invention does not limit the number and shape of the conductive sheets 20, and can be adjusted accordingly according to the needs of use and the installation position.
请参见图3,示出的本发明实施例的断路器触头系统的部分结构示意图,如图所示,其中,多个导电片20被配置成多个导电片组201。在本实施例中示例性地示出了导电片组201包括两个导电片20,并且相邻的两个导电片组201之间形成第一间隙,每个导电片组201中的相邻的导电片20之间形成第二间隙,并且第一间隙大于第二间隙。当然导电片组201中的导电片20数量设置并不限于此,还可以根据实际应用需要适应地进行增 减调整,例如当触头系统中的导电片数量为单数时,多个导电片还可能被配置成两个导电片构成一个导电片组和/或三个导电片构成一个导电片组的形式,以及单独一个导电片和多个导电片组混合设置的形式。Referring to FIG. 3, a partial structural schematic diagram of a circuit breaker contact system according to an embodiment of the present invention is shown, wherein a plurality of conductive sheets 20 are configured as a plurality of conductive sheet groups 201. In the present embodiment, it is exemplarily shown that the conductive sheet group 201 includes two conductive sheets 20, and a first gap is formed between two adjacent conductive sheet groups 201, and adjacent ones of each of the conductive sheet groups 201 A second gap is formed between the conductive sheets 20, and the first gap is larger than the second gap. Of course, the number of the conductive sheets 20 in the conductive sheet group 201 is not limited thereto, and may be adaptively increased according to actual application requirements. Less adjustment, for example, when the number of conductive sheets in the contact system is singular, the plurality of conductive sheets may also be configured such that two conductive sheets constitute one conductive sheet group and/or three conductive sheets form a conductive sheet group. And a form in which a single conductive sheet and a plurality of conductive sheets are mixedly arranged.
断路器触头系统100还包括第一隔离部和第二隔离部,该第一隔离部设置于两个相邻的导电片组201之间使相邻的导电片组201之间保持第一间隙;第二隔离部设置于每个导电片组201中的相邻的两个导电片20之间,使其之间保持第二间隙。通过设置第一隔离部和第二隔离部使相邻的导电片20以及相邻的导电片组201之间相互隔开,对导电片20的结构进行支撑,防止其出现侧倾,并防止工作中导电片20处热量堆积。示例性地,上述第一隔离部为隔板11,第二隔离部为夹片22,隔板11采用耐高温、耐电弧及结构强度较高的热固性塑料制成。The circuit breaker contact system 100 further includes a first isolation portion and a second isolation portion disposed between two adjacent conductive sheet groups 201 to maintain a first gap between adjacent conductive sheet groups 201 The second spacer is disposed between the adjacent two conductive sheets 20 in each of the conductive sheet groups 201 to maintain a second gap therebetween. By arranging the first spacer portion and the second spacer portion to separate the adjacent conductive sheets 20 and the adjacent conductive sheet groups 201, the structure of the conductive sheet 20 is supported to prevent the roll from occurring and prevent the work from being performed. The heat is accumulated in the middle conductive sheet 20. Exemplarily, the first isolation portion is a partition 11 and the second isolation portion is a clip 22, and the partition 11 is made of a thermosetting plastic having high temperature resistance, arc resistance and high structural strength.
夹片22设于每个导电片组201中的两个导电片20之间,夹片22的形状设置成与导电片20的形状相同,并且其厚度小于隔板11的厚度,用于与辅助隔板11一起防止导电片20在工作过程中由于持续升温而发生歪斜,导致与外部导体之间的接触力减小的问题。The clip 22 is disposed between the two conductive sheets 20 in each of the conductive sheet groups 201. The clip 22 is shaped to be the same shape as the conductive sheet 20, and has a thickness smaller than the thickness of the spacer 11, for use in assisting The separator 11 together prevents the conductive sheet 20 from being skewed due to continuous temperature rise during operation, resulting in a problem that the contact force with the outer conductor is reduced.
通过将多个导电片20配置为多个导电片组201,并将每个导电片组201中的相邻导电片20之间的隔板替换为更薄的夹片22,同时保留每两个导电片组201之间的隔板11,可以增加导电片20的安装空间,从而增加导电片20的数量,对断路器触头系统进行优化设置,使导电片与外部导体接触过程中可以克服较大的电动斥力,有效提高断路器触头系统的短时耐受性能。另外,通过用夹片22替代隔板11,使导电片组201中的多个导电片20具有更薄的总厚度,并且无需为每个导电片20设置单独的弹性件,而是使导电片组201中的多个导电片20共用弹性件,例如,在本实施例中,每个导电片组201使用一个/组弹簧为其提供弹力。By arranging a plurality of conductive sheets 20 as a plurality of conductive sheet groups 201, and replacing the separator between adjacent conductive sheets 20 in each of the conductive sheet groups 201 with a thinner clip 22 while retaining each two The partition plate 11 between the conductive sheet groups 201 can increase the installation space of the conductive sheets 20, thereby increasing the number of the conductive sheets 20, and optimizing the setting of the circuit breaker contact system so that the conductive sheets can be overcome in contact with the external conductors. The large electric repulsion effectively improves the short-term withstand performance of the circuit breaker contact system. In addition, by replacing the spacer 11 with the clip 22, the plurality of conductive sheets 20 in the conductive sheet group 201 have a thinner total thickness, and it is not necessary to provide a separate elastic member for each of the conductive sheets 20, but to make a conductive sheet. The plurality of conductive sheets 20 in the group 201 share the elastic members. For example, in the present embodiment, each of the conductive sheet groups 201 provides an elastic force using one/group of springs.
通过保留相邻的导电片组201之间的隔板11,可以在夹片22的辅助下,为并列排布的导电片20在侧向提供坚实可靠的固定和限位作用,保证多个导电片结构的稳定性,解决导电片侧倾导致的导电片与外部导体接触导电的过程中的接触力减小的问题,从而提高断路器触头系统的可靠性。进一步地,为了优化空间,简化断路器触头系统的结构,并使导电片20 被有效地支撑,优选为将隔板11采用一体式结构设置于触头支架10上。By retaining the partition 11 between the adjacent conductive sheet groups 201, the conductive sheets 20 arranged in parallel can be provided with a solid and reliable fixing and limiting action in the lateral direction with the aid of the clips 22, thereby ensuring a plurality of conductive The stability of the sheet structure solves the problem that the contact force between the conductive sheet and the outer conductor in contact with the conductive sheet is reduced due to the roll of the conductive sheet, thereby improving the reliability of the contact system of the circuit breaker. Further, in order to optimize the space, the structure of the circuit breaker contact system is simplified, and the conductive sheet 20 is made The spacer 11 is preferably supported on the contact holder 10 in a unitary structure.
断路器触头系统中的第一隔离部和第二隔离部功能是对导电片进行限位支撑,在本发明所列举的实施例中第一隔离部为隔板11,第二隔离部为夹片22。但需要说明的是第一隔离部和第二隔离部的结构并不限于此,例如,第一隔离部和第二隔离部还可以是在导电片20上形成的凸起部或者是在断路器触头系统中单独设置的其它隔离件。其同样可以对多个导电片进行侧向支撑进而保证多个导电片结构的稳定性,避免产生其与外部导体接触导电的过程中接触力减小的问题。The function of the first isolation portion and the second isolation portion in the circuit breaker contact system is to limit the support of the conductive sheet. In the illustrated embodiment of the invention, the first isolation portion is the partition 11 and the second isolation portion is the clamp. Sheet 22. However, it should be noted that the structures of the first isolation portion and the second isolation portion are not limited thereto. For example, the first isolation portion and the second isolation portion may also be protrusions formed on the conductive sheet 20 or in a circuit breaker. Other spacers that are separately provided in the contact system. It can also support the plurality of conductive sheets laterally to ensure the stability of the plurality of conductive sheet structures, and avoid the problem that the contact force is reduced during the process of contacting the outer conductors with the conductive.
进一步地,请一并参见图4,示出的本发明实施例的导电片组201的结构示意图,以及图5,示出的本发明实施例的导电片组201的立体结构示意图,如图所示,导电片20通过形成于其上的触点设置面25连接触点21,并且导电片组201中位于两侧的导电片20上的触点沿多个导电片20的排列方向上彼此远离地偏置设置,在本实施例中,每个导电片组201中的两个导电片20上的触点21分别朝向其两侧的隔板11方向偏置一预定距离,请参见图6示出的本发明实施例的导电片的侧向结构示意图,每个导电片组201中的两个导电片20采用冲压成型的方式将触点设置面25分别朝向其两侧的隔板11方向(即远离彼此的方向)偏置一预设距离(图3所示),以致形成于触头设置面25上的触点21一同被偏置设置,使得相邻的触点21之间形成预定间隙。为了使触点周围的空气流通性更佳,导电片结构更简单,优选地,将触点21均匀分布在多个导电片20上形成的接触面处。上述预定距离可根据断路器触头系统的触点之间在实际工作中需要保留的间隙来设定,通过将触点偏置预定距离,可以使得相邻的触点之间保持预定的间隙。在本实施例中通过将导电片20的触头设置面25朝向彼此远离的方向偏置预定距离,使得每个导电片组201的触点21相互之间形成间隙便于空气流动,在其他的实施例中还可以采用其他方式对每个导电片组中的多个触点进行偏置处理,便于其相互之间保持良好的空气流通性。Further, please refer to FIG. 4, which is a schematic structural view of the conductive sheet group 201 of the embodiment of the present invention, and FIG. 5 is a schematic perspective view of the conductive sheet group 201 of the embodiment of the present invention. It is shown that the conductive sheet 20 is connected to the contact 21 through the contact setting surface 25 formed thereon, and the contacts on the conductive sheets 20 on both sides of the conductive sheet group 201 are apart from each other in the direction in which the plurality of conductive sheets 20 are arranged. In the present embodiment, the contacts 21 on the two conductive sheets 20 in each of the conductive sheet groups 201 are respectively biased toward the partition 11 on both sides by a predetermined distance, as shown in FIG. A schematic view of the lateral structure of the conductive sheet of the embodiment of the present invention, the two conductive sheets 20 of each of the conductive sheet groups 201 are formed by stamping and forming the contact setting faces 25 toward the partition plates 11 on both sides thereof ( That is, away from each other, a predetermined distance (shown in FIG. 3) is offset, so that the contacts 21 formed on the contact setting surface 25 are offset together so that a predetermined gap is formed between the adjacent contacts 21. . In order to make the air flow around the contacts better, the conductive sheet structure is simpler, and it is preferable to uniformly distribute the contacts 21 at the contact faces formed on the plurality of conductive sheets 20. The predetermined distance may be set according to a gap that needs to be retained between the contacts of the circuit breaker contact system in actual operation, and by offsetting the contact by a predetermined distance, a predetermined gap may be maintained between adjacent contacts. In the present embodiment, the contact setting faces 25 of the conductive sheets 20 are biased by a predetermined distance toward each other, so that the contacts 21 of each of the conductive sheet groups 201 form a gap with each other to facilitate air flow, in other implementations. In the example, a plurality of contacts in each of the conductive sheet groups may be biased in other manners to facilitate good air flow between them.
采用均布触点的方式,能够增大每个导电片组201的触点21处的空气间隙,提高空气的流动性,从而可以控制断路器触头系统工作中的温升, 有利于触点21热量的散发,进而提高断路器在高温环境下不降容指标。另外,当断路器进行短时耐受试验时,避免了由于一个导电片组201中的两个导电片20之间的间隙过小,造成触点21处熔焊导致银析出时两导电片20粘连问题,导电片20相对数量减少而导致试验终止情况的发生,提高了断路器触头系统的短时耐受性能。By adopting a uniform contact, the air gap at the contact 21 of each conductive strip group 201 can be increased, and the air flow can be improved, thereby controlling the temperature rise in the operation of the circuit breaker contact system. It is beneficial to the heat dissipation of the contact 21, thereby improving the non-derating index of the circuit breaker in a high temperature environment. In addition, when the circuit breaker performs the short-time withstand test, the two conductive sheets 20 are prevented when the gap between the two conductive sheets 20 in one conductive sheet group 201 is too small, causing the silver to be deposited when the contacts 21 are welded. In the adhesion problem, the relative amount of the conductive sheets 20 is reduced to cause the test termination to occur, and the short-time withstand performance of the circuit breaker contact system is improved.
当然上述触点的均匀分布并不是绝对的,在本实施例中将导电片组201中位于两侧的导电片20偏置是为了实现使得每个导电片组201中的相邻触点21之间形成预定间隙保证触点21周围的空气流通性。并且本实施例中只示意性地示出了导电片组201具有两个导电片20的情形,在其他实施例中,例如当每个导电片组中具有三个导电片时,只需将导电片组中位于两侧的导电片上的触点朝向其两侧的隔板方向偏置一预设距离,而处于导电片组中间的导电片不做偏置处理,同样可以达到本发明的目的,实现使导电片组中相邻的触点之间保持预定的间隙,当然当每个导电片组包含三个导电片时,其相邻的触点之间保持的预定间隙可以相同也可以不同。Of course, the uniform distribution of the above contacts is not absolute. In the present embodiment, the conductive sheets 20 on both sides of the conductive sheet group 201 are biased in order to realize the adjacent contacts 21 in each of the conductive sheet groups 201. Forming a predetermined gap therebetween ensures air flow around the contact 21. And in the present embodiment, only the case where the conductive sheet group 201 has two conductive sheets 20 is schematically shown. In other embodiments, for example, when there are three conductive sheets in each conductive sheet group, only conductive The contacts on the conductive sheets on both sides of the chip group are offset by a predetermined distance toward the spacers on both sides thereof, and the conductive sheets in the middle of the conductive sheet group are not subjected to the offset processing, and the object of the present invention can also be achieved. It is achieved that a predetermined gap is maintained between adjacent contacts in the conductive sheet group. Of course, when each conductive sheet group includes three conductive sheets, the predetermined gaps held between adjacent ones of the contacts may be the same or different.
母排40(图2所示)可以是为断路器与各分路电路中的开关提供电连接的铜排或铝排,其一端呈圆柱体状用于与外部端子连接导电,另一端为板状或块状结构。当然母排40的形状不限于此,在其他实施例中,母排40还可以为整体的块状结构。The busbar 40 (shown in FIG. 2) may be a copper row or an aluminum row that provides electrical connection between the circuit breaker and the switches in each shunt circuit, one end of which is cylindrical for connection with external terminals and the other end is plate Shape or block structure. Of course, the shape of the busbar 40 is not limited thereto. In other embodiments, the busbar 40 may also be a unitary block structure.
母排40处配置有电流偏向段44,用于使流经电流偏向段44处的电流方向发生偏转,该偏转方向的电流能够对柔性连接件30产生朝向远离母排40方向运动的作用力,使该柔性连接件30能够带动多个导电片20运动,从而增加多个导电片20与外部导体之间的接触力,即增加触头之间的终压力,从而使多个导电片20与外部导体接触过程中可以克服较大的电动斥力,提高断路器短时耐受电流值。A current deflection section 44 is disposed at the busbar 40 for deflecting a direction of current flow through the current deflection section 44, the current in the deflection direction being capable of exerting a force on the flexible connector 30 that moves away from the busbar 40. The flexible connector 30 is configured to drive the plurality of conductive sheets 20 to move, thereby increasing the contact force between the plurality of conductive sheets 20 and the outer conductor, that is, increasing the final pressure between the contacts, thereby causing the plurality of conductive sheets 20 to be external During the contact process of the conductor, the large electric repulsion can be overcome and the short-time withstand current of the circuit breaker can be improved.
具体地,请参见图7,示出的本发明实施例的断路器触头系统的母排结构示意图。如图所示,在本实施例中电流偏向段44为母排40本体设置的倾斜部,该倾斜部设置在母排40靠近柔性连接件30的部位处,并且倾斜部与柔性连接件30之间形成的角度小于90度,实现由柔性连接件30流入母排40中的电流在流经倾斜部处发生方向偏转,对柔性连接件30产生 使其朝向远离母排40方向运动的电斥力,从而带动多个导电片20的触点部分围绕回转支撑轴80(图12所示)朝向靠近母排40侧旋转。Specifically, referring to FIG. 7, a schematic diagram of a busbar structure of a circuit breaker contact system of an embodiment of the present invention is shown. As shown, in the present embodiment, the current deflecting section 44 is an inclined portion provided for the body of the busbar 40, the inclined portion is disposed at a portion of the busbar 40 adjacent to the flexible connecting member 30, and the inclined portion and the flexible connecting member 30 are The angle formed between the two is less than 90 degrees, and the current flowing into the bus bar 40 from the flexible connecting member 30 is deflected in a direction flowing through the inclined portion, and the flexible connecting member 30 is generated. The electric repulsion force is moved toward the direction away from the busbar 40, thereby causing the contact portions of the plurality of conductive sheets 20 to rotate around the slewing support shaft 80 (shown in FIG. 12) toward the side closer to the busbar 40.
进一步,请参见图8,示出的本发明实施例的另一母排结构。如图所示,母排40通过在其靠近柔性连接件30的底面处开设通槽41形成电流偏向段44,通槽41的横截面形状为倒V形,并且通槽41的延伸方向平行于上述多个触头21形成的接触面,使得由柔性连接件30流入母排40中的电流在流经通槽41区域处发生方向偏转,对柔性连接件30产生电斥力,使柔性连接件30朝向远离母排40方向运动,由于多个导电片20与柔性连接件30连接,并且可转动地固定于触头支架10上,因此连接在多个导电片20下端的柔性连接件30通过杠杆作用,可以促使多个导电片20的触点部分围绕回转支撑轴80朝向靠近母排40侧旋转,从而增加该多个导电片20与外部导体之间的接触力(即触头终压力)。当然通槽41的设置形式不限于此,在本发明的其他实施例中,还可以将通槽42的横截面形状设置为倒U形或者是可以使母排40处形成电流偏向段的其他形状,并且通槽41也可以不开设在母排40的底面处,其设置只要能满足使母排40形成的电流偏向段44使柔性连接件30受到朝向远离母排40方向运动的作用力即可。Further, referring to Fig. 8, another busbar structure of an embodiment of the present invention is shown. As shown, the bus bar 40 forms a current deflecting section 44 by opening a through groove 41 at a bottom surface thereof adjacent to the flexible connecting member 30. The cross-sectional shape of the through groove 41 is an inverted V shape, and the extending direction of the through groove 41 is parallel to The contact faces formed by the plurality of contacts 21 cause the current flowing into the bus bar 40 from the flexible connector 30 to deflect in a direction flowing through the region of the through slot 41, thereby generating a repulsive force on the flexible connector 30, so that the flexible connector 30 is provided. Moving away from the busbar 40, since the plurality of conductive sheets 20 are connected to the flexible connecting member 30 and rotatably fixed to the contact holder 10, the flexible connecting member 30 connected to the lower ends of the plurality of conductive sheets 20 is leveraged. The contact portions of the plurality of conductive sheets 20 may be caused to rotate around the swing support shaft 80 toward the side closer to the bus bar 40, thereby increasing the contact force (ie, the contact final pressure) between the plurality of conductive sheets 20 and the outer conductor. Of course, the form of the through groove 41 is not limited thereto. In other embodiments of the present invention, the cross-sectional shape of the through groove 42 may be set to an inverted U shape or other shape that can form a current deflection section at the bus bar 40. And the through slot 41 may not be opened at the bottom surface of the busbar 40, and the arrangement may be such that the current connecting the busbar 40 is biased toward the segment 44 so that the flexible connector 30 is subjected to the force moving away from the busbar 40. .
请参见图9,根据本发明实施例的另一种母排结构示意图。如图所示,在本发明的另一实施例中,母排40设置多个通槽,具体地,母排40沿电流在其内部的流动方向,在通槽41后设置一个或多个通槽,并使通槽对立交错设置。所谓的对立交错设置,即为图9中所示情况,将通槽43开设于母排40的上端面处,使通槽41与通槽43的横截面形状被构成相向对立的形式,并且通槽43与通槽41相邻的槽壁为平行设置,便于电流在母排中更好地流通。通过这种结构,可以使柔性连接件30受到多个叠加的电斥力,增加柔性连接件30朝向远离母排40方向的运动幅度,进一步可增加连接于其上的多个导电片20沿回转支撑轴80朝向母排40侧旋转的旋转力,进而可以增加多个导电片20与外部导体之间的接触力。Referring to FIG. 9, a schematic diagram of another busbar structure according to an embodiment of the present invention. As shown in the figure, in another embodiment of the present invention, the busbar 40 is provided with a plurality of through slots. Specifically, the busbar 40 is disposed with one or more passes behind the through slot 41 along the flow direction of the current therein. Slots and stagger the channels. The so-called opposite staggered arrangement, that is, the case shown in FIG. 9, the through groove 43 is opened at the upper end surface of the bus bar 40, so that the cross-sectional shape of the through groove 41 and the through groove 43 are formed to face each other in opposite directions, and The groove walls adjacent to the groove 43 are arranged in parallel to facilitate better flow of current in the busbar. With this configuration, the flexible connector 30 can be subjected to a plurality of superimposed electrical repulsive forces, increasing the amplitude of the movement of the flexible connector 30 away from the busbar 40, and further increasing the plurality of conductive sheets 20 connected thereto along the slewing support. The rotational force of the shaft 80 rotating toward the busbar 40 side can further increase the contact force between the plurality of conductive sheets 20 and the outer conductor.
图9中仅示出在通槽41后设置一个通槽43,当然还可以在通槽41后设置多个通槽,形成使流经母排40的电流发生转向的多个电流偏向段44, 可以进一步增加多个导电片20与外部导体之间的接触力。In Fig. 9, only one through slot 43 is provided behind the through slot 41. Of course, a plurality of through slots may be provided behind the through slot 41 to form a plurality of current deflecting segments 44 for diverting current flowing through the busbar 40. The contact force between the plurality of conductive sheets 20 and the outer conductor can be further increased.
进一步地,为尽可能增大流经电流偏向段44处的电流对柔性连接件30产生的电斥力,将通槽41的深度设置为其在母排40所处区域处厚度的1/2至2/3,如图8所示。触头系统经受短路电流时,电流流经母排40时,电流遍布母排40整体,向柔性导电件30方向流通(由于是交流电流所以电流具有正反两个流通方向,即从柔性导电件30流向母排40或者从母排40流向柔性导电件30,但是两个方向对柔性导电件30产生的电斥力的方向相同),电流流经母排前端46处时,形成的电流线初步被压缩,为产生更好的电动斥力,在母排40处增设一通槽41,通槽41使其所处的母排40区域处厚度减小,使电流线再次被压缩,磁力线再次加强,将通槽41的深度设置为其所处母排40的区域处厚度的1/2以上,能起到对电流线再次压缩的作用。Further, in order to increase the electric repulsion force generated by the current flowing through the current deflection section 44 to the flexible connecting member 30 as much as possible, the depth of the through groove 41 is set to be 1/2 of the thickness at the area where the busbar 40 is located. 2/3, as shown in Figure 8. When the contact system is subjected to the short-circuit current, when the current flows through the busbar 40, the current flows throughout the busbar 40 and flows toward the flexible conductive member 30. (Because of the alternating current, the current has two flow directions of positive and negative, that is, from the flexible conductive member. 30 flows to the busbar 40 or from the busbar 40 to the flexible conductive member 30, but the direction of the electrical repulsive force generated by the two directions is the same for the flexible conductive member 30. When the current flows through the front end 46 of the busbar, the current line formed is initially Compression, in order to produce a better electric repulsive force, a through slot 41 is added at the busbar 40, and the through slot 41 reduces the thickness of the region of the busbar 40 where it is located, so that the current line is compressed again, and the magnetic line is strengthened again. The depth of the groove 41 is set to be 1/2 or more of the thickness of the region where the bus bar 40 is located, and can function to recompress the current line.
通过对通槽41所处母排40区域处的厚度进行控制,即控制通槽41的开设深度,使通槽41所处母排40区域处的最大载流量小于母排前端46处流通的最大电流,防止母排前端46处载流量过大,母排发热增大,造成断路器本体发热量增加,以此保证母排40的载流量较小时不会发热严重影响断路器整体性能。By controlling the thickness of the region of the busbar 40 where the through slot 41 is located, that is, controlling the opening depth of the through slot 41, the maximum current carrying capacity at the region of the busbar 40 where the through slot 41 is located is smaller than the maximum circulating current at the front end 46 of the busbar. The current prevents the current carrying capacity at the front end 46 of the busbar from being excessively increased, and the heat generation of the busbar increases, which causes the heat generated by the circuit breaker body to increase, thereby ensuring that the heat capacity of the busbar 40 is small and does not cause heat to seriously affect the overall performance of the circuit breaker.
并且由于将通槽41的深度设置为此范围,电流偏向段44与柔性导电件30之间形成的角度可以使得电流在母排40中流通,流经通槽41所处区域时,其水平流向被有效地改变为沿电流偏向段44的两平行斜面的倾斜方向流通,由此产生的电流偏转方向可对柔性连接件30可产生较大电动斥力,能够使柔性连接件30为多个导电片20提供更大的旋转力,使多个导电片20与外部导体接触过程中可以克服更大的电动斥力。And since the depth of the through groove 41 is set to this range, the angle formed between the current biasing portion 44 and the flexible conductive member 30 allows current to flow in the bus bar 40, and the horizontal flow direction when flowing through the region where the through groove 41 is located It is effectively changed to flow in the oblique direction of the two parallel slopes along the current deflection section 44, and the resulting current deflection direction can generate a large electric repulsive force to the flexible connector 30, enabling the flexible connector 30 to be a plurality of conductive sheets. 20 provides greater rotational force to overcome greater electrical repulsion during contact of the plurality of conductive sheets 20 with the outer conductor.
进一步地,为保证母排40内的电流流通性,并使电流形成较佳偏转方向,并尽可能增大流经电流偏向段44处的电流对柔性连接件30产生的电斥力,还可将电流偏向段44处的厚度进行等厚设置。通过将电流偏向段44设置成相等厚度,使得流经电流偏向段44发生方向偏转的电流可以保持良好的流通性能,不会产生过多损耗,而减弱偏向后的电流对柔性连接件30的电动斥力。 Further, in order to ensure the current flow in the busbar 40, and to make the current form a better deflection direction, and to increase the current flowing through the current deflection section 44 to the electrical repulsive force generated by the flexible connector 30, The thickness of the current deflection section 44 is equally thick. By setting the current deflection section 44 to an equal thickness, the current flowing through the current deflection section 44 can maintain good flow performance without excessive loss, while attenuating the biased current to the flexible connector 30. Repulsive force.
进一步地,为使电流在电流偏向段44对柔性连接件产生足够大的电动斥力,还可将电流偏向段44的厚度设置为小于或等于母排40靠近柔性连接件30的连接部45的厚度,并使通槽41的设置位置与柔性连接件30之间保持较小的距离。因为电流偏向段44处流经较大电流时,母排40表面产生的磁场强度与通槽41和柔性连接件30之间的距离成反比,因此为了对柔性连接件30产生较大的斥力,可将电流偏向段44的起始位置设置为与柔性连接件30在母排40上的末端位置重合,从而对柔性连接件30产生较大的电动斥力。Further, in order to cause the current to generate a sufficiently large electric repulsive force to the flexible connector at the current deflection section 44, the thickness of the current deflection section 44 may also be set to be less than or equal to the thickness of the connection portion 45 of the busbar 40 near the flexible connector 30. And maintaining a small distance between the disposed position of the through groove 41 and the flexible connecting member 30. Because the current is biased toward the segment 44 through a relatively large current, the strength of the magnetic field generated on the surface of the busbar 40 is inversely proportional to the distance between the through slot 41 and the flexible connector 30. Therefore, in order to generate a large repulsive force to the flexible connector 30, The initial position of the current deflection section 44 can be set to coincide with the end position of the flexible connector 30 on the busbar 40, thereby creating a greater electrical repulsive force to the flexible connector 30.
请参见图10,示出的本发明实施例的断路器触头系统分闸状态的部分结构剖面示意图,断路器触头系统100中对应多个导电片组201分别设置有弹性件,该弹性件抵靠于每个导电片组201和触头支架10之间,用于在多个导电片20与外部导体接触导电过程中,为导电片20提供接触力。Referring to FIG. 10, a partial structural cross-sectional view showing the opening state of the circuit breaker contact system of the embodiment of the present invention is shown. The corresponding plurality of conductive sheet groups 201 of the circuit breaker contact system 100 are respectively provided with elastic members, and the elastic members are respectively disposed. Abutting between each of the conductive sheet groups 201 and the contact holders 10, the conductive sheets 20 are provided with a contact force during the conductive process in which the plurality of conductive sheets 20 are in contact with the outer conductors.
弹性件优选为螺旋弹簧90,具体地,每个导电片组201中的两个导电片20以及夹设于两个导电片20之间的夹片22共同形成的凹部设置有用于容纳螺旋弹簧90的支撑槽23(请一并参见图5),螺旋弹簧90的一端抵靠于该支撑槽23中,另一端抵靠于触头支架10对应支撑槽23设置的凹槽12中,并且由每个导电片组201两侧的隔板11为设于其间的螺旋弹簧90从两侧提供限位作用,通过每个导电片组201共用一个弹性件为弹性件增加安装空间,从而使弹性件的旋绕比达到较佳范围。The elastic member is preferably a coil spring 90. Specifically, a recess formed by the two conductive sheets 20 in each of the conductive sheet groups 201 and the clip 22 sandwiched between the two conductive sheets 20 is provided to accommodate the coil spring 90. The support groove 23 (please refer to FIG. 5 together), one end of the coil spring 90 abuts against the support groove 23, and the other end abuts against the groove 12 provided by the contact bracket 10 corresponding to the support groove 23, and The partition plate 11 on both sides of the conductive sheet group 201 is a coil spring 90 disposed therebetween to provide a limit function from both sides, and an elastic member is shared by each conductive sheet group 201 to increase the installation space of the elastic member, thereby making the elastic member The winding ratio is in a preferred range.
上述结构使断路器触头系统100中的螺旋弹簧90的安装空间增加了一倍,从而使螺旋弹簧90的旋绕比相比现有技术中的弹簧缩小一倍,进而可增强螺旋弹簧90的结构强度,使其使用寿命以及耐受疲劳性大大提升。The above structure doubles the installation space of the coil spring 90 in the circuit breaker contact system 100, so that the winding ratio of the coil spring 90 is doubled compared to the prior art spring, thereby enhancing the structure of the coil spring 90. Strength, which greatly increases the service life and fatigue resistance.
进一步地,每个导电片组201处的弹性件还可以采用将直径不同的两个螺旋弹簧90通过相互套设或者并行排列的形式设置,进一步增强弹性件的使用寿命以及耐受疲劳性,从而使断路器触头系统能够克服更大的电动斥力。Further, the elastic members at each of the conductive sheet groups 201 can also be disposed by arranging or arranging two coil springs 90 having different diameters to further enhance the service life of the elastic members and withstand fatigue. Enables the circuit breaker contact system to overcome greater electrical repulsion.
同时,每个导电片组201通过一个弹性件抵靠于触头支架10的方式,可使支撑槽23的设置位置总体向上提升,使得螺旋弹簧90以回转支撑轴 80为中心对导电片20的作用力臂加长,从而在不增大终压力的情况下,通过增加螺旋弹簧90提供的作用力的力矩,实现增加导电片20与外部导体之间的接触压力,从而使断路器触头系统100能够克服更大的电动斥力。At the same time, each of the conductive sheet sets 201 is urged against the contact holder 10 by an elastic member, so that the position of the support groove 23 is generally raised upward, so that the coil spring 90 supports the shaft by rotation. 80 is centered on the force arm of the conductive sheet 20 to lengthen, thereby increasing the contact pressure between the conductive sheet 20 and the outer conductor by increasing the moment of the force provided by the coil spring 90 without increasing the final pressure. Thereby the circuit breaker contact system 100 is able to overcome a greater electrical repulsion.
当然弹性件的结构不限于此,例如还可以将弹性件设置为扭簧或者其它可为多个导电片20提供作用力的弹性结构件。Of course, the structure of the elastic member is not limited thereto. For example, the elastic member may be provided as a torsion spring or other elastic structural member that can provide a force to the plurality of conductive sheets 20.
当断路器触头系统100处于分闸状态时,螺旋弹簧90两端抵靠于支撑槽23和凹槽12中并处于微压缩状态,多个导电片20与外部导体之间处于分离断电状态;请一并参见图11,示出的本发明实施例的断路器触头系统合闸状态的部分结构剖面示意图。如图所示,当断路器触头系统100需要工作接通电流时,通过合闸操作,使触头支架10可以转轴53(图1所示)为中心轴转动,使得螺旋弹簧90两端抵顶于支撑槽23和凹槽12中并处于完全压缩状态对多个导电片20施加弹力,使多个导电片20与外部导体之间保持良好的接触。When the circuit breaker contact system 100 is in the open state, the two ends of the coil spring 90 abut against the support groove 23 and the groove 12 and are in a micro-compression state, and the plurality of conductive sheets 20 and the outer conductor are separated and de-energized. Referring to FIG. 11, a partial cross-sectional structural view of the circuit breaker contact system in the closed state of the embodiment of the present invention is shown. As shown in the figure, when the circuit breaker contact system 100 needs to work on the current, the contact holder 10 can be rotated by the shaft 53 (shown in FIG. 1) as a central axis by the closing operation, so that the coil spring 90 is flanked at both ends. The plurality of conductive sheets 20 are elastically applied against the support grooves 23 and the grooves 12 and in a fully compressed state to maintain good contact between the plurality of conductive sheets 20 and the outer conductor.
请一并参见图12,根据本发明实施例提供的断路器触头系统的工作原理示意图,下面结合工作原理示意图对设置通槽41产生的作用原理及效果进行说明。Referring to FIG. 12, a schematic diagram of the working principle of the circuit breaker contact system according to an embodiment of the present invention is described. The following describes the working principle and effect of the through slot 41 in combination with the working principle diagram.
合闸后,断路器触头系统100中的电流流通方向如图所示,当断路器触头系统100在遇到短路电流(或者称为异常大电流)时,电流在进入母排40后,流经电流偏向段44中时,方向发生偏转,即使电流的流通方向在电流偏向段44处变为类似抛物线的自下向上的流通方向,因此该电流偏向段44处流经的电流会对柔性连接件30产生一个电斥力(洛伦兹力)。After the switch is closed, the current flow direction in the circuit breaker contact system 100 is as shown in the figure. When the circuit breaker contact system 100 encounters a short circuit current (or is called an abnormal high current), the current enters the busbar 40. When flowing through the current deflection section 44, the direction is deflected, and even if the direction of current flow becomes a parabolic-like bottom-up flow direction at the current deflection section 44, the current flowing through the current deflection section 44 will be flexible. The connector 30 produces an electrical repulsion (Lorentz force).
同时,电流经过柔性连接件30本身时还产生一个电动补偿力(洛伦兹力),由于对柔性连接件30产生的电动补偿力及电斥力方向一致,使柔性连接件30受到的力进行叠加,两个叠加的力使柔性连接件30朝向更加远离母排40的方向运动,由于母排40和触头支架10被固定架60固定,柔性连接件30则会对多个导电片20下端产生拉力,则多个导电片20穿设于回转支撑轴80上,由于杠杆原理,多个导电片20设于回转支撑轴80以上的部分会绕回转支撑轴80朝向母排40侧旋转,从而增加处于其上的多个触点21与外部导体之间的接触力,进而可以增加断路器触头系统的终 压力,使断路器触头系统100能够克服因短路电流在外部导体与导电片20接触面处产生的较大的电动斥力。At the same time, an electric compensation force (Lorentz force) is generated when the current passes through the flexible connecting member 30 itself, and the force received by the flexible connecting member 30 is superimposed due to the same electric compensation force and electric repulsion force generated by the flexible connecting member 30. The two superimposed forces move the flexible connector 30 in a direction away from the busbar 40. Since the busbar 40 and the contact carrier 10 are fixed by the holder 60, the flexible connector 30 generates the lower ends of the plurality of conductive sheets 20. In the pulling force, the plurality of conductive sheets 20 are disposed on the slewing support shaft 80. Due to the principle of the lever, the portions of the plurality of conductive sheets 20 disposed above the slewing support shaft 80 are rotated around the slewing support shaft 80 toward the side of the busbar 40, thereby increasing The contact force between the plurality of contacts 21 and the outer conductor thereon, which in turn can increase the end of the circuit breaker contact system The pressure causes the circuit breaker contact system 100 to overcome the large electrical repulsion generated at the contact surface of the outer conductor with the conductive sheet 20 due to the short circuit current.
根据本发明另一实施例还提供一种断路器,包括上述的断路器触头系统100。其结构和优点已经在上文进行了描述,在此不再赘述。 A circuit breaker is also provided in accordance with another embodiment of the present invention, including the circuit breaker contact system 100 described above. The structure and advantages thereof have been described above and will not be described herein.

Claims (6)

  1. 一种断路器触头系统,包括:A circuit breaker contact system comprising:
    触头支架;Contact bracket
    回转支撑轴;Slewing support shaft;
    母排;以及Busbar; and
    多个导电片组,每个所述导电片组包括两个或三个导电片,每个所述导电片设置有触点,所述多个导电片组并列排布并通过所述回转支撑轴可旋转地支撑于所述触头支架上,使多个所述触点形成能够与外部导体接触导电的接触面;a plurality of conductive sheet groups, each of the conductive sheet groups including two or three conductive sheets, each of the conductive sheets being provided with a contact, the plurality of conductive sheet groups being arranged side by side and passing the slewing support shaft Rotatablely supported on the contact holder such that a plurality of the contacts form a contact surface capable of contacting the outer conductor in electrical conduction;
    柔性连接件,所述柔性连接件两端分别与所述多个导电片以及所述母排电连接;a flexible connector, the two ends of the flexible connector are electrically connected to the plurality of conductive sheets and the bus bar, respectively;
    其中,两个相邻的所述导电片组之间具有第一间隙,每个所述导电片组中两个相邻的导电片之间具有第二间隙,并且所述第一间隙大于第二间隙,所述导电片组中位于两侧的导电片上的触点在所述导电片的排列方向上彼此远离地偏置设置。Wherein two adjacent conductive sheet groups have a first gap therebetween, a second gap is formed between two adjacent conductive sheets in each of the conductive sheet groups, and the first gap is larger than the second gap In the gap, the contacts on the conductive sheets on both sides of the conductive sheet group are offset from each other in the arrangement direction of the conductive sheets.
  2. 根据权利要求1所述的断路器触头系统,其中,所述导电片具有用于连接所述触点的触点设置面,所述导电片组中位于两侧的导电片的触点设置面在所述导电片的排列方向上彼此远离地偏置设置。The circuit breaker contact system according to claim 1, wherein said conductive sheet has a contact setting surface for connecting said contacts, and a contact setting surface of said conductive sheets on both sides of said conductive sheet group They are offset from each other in the arrangement direction of the conductive sheets.
  3. 根据权利要求1所述的断路器触头系统,还包括第一隔离部和第二隔离部,所述第一隔离部位于相邻的导电片组之间,以使所述相邻的导电片组之间保持第一间隙,所述第二隔离部位于导电片组中相邻的导电片之间,以使所述相邻的导电片之间保持第二间隙。The circuit breaker contact system of claim 1 further comprising a first isolation portion and a second isolation portion, said first isolation portion being located between adjacent ones of said conductive sheets to cause said adjacent conductive sheets A first gap is maintained between the groups, and the second spacer is located between adjacent conductive sheets in the conductive sheet group to maintain a second gap between the adjacent conductive sheets.
  4. 根据权利要求3所述的断路器触头系统,其中,所述第一隔离部和/或所述第二隔离部包括形成在所述导电片上的凸起部或单独设置的隔离件。The circuit breaker contact system of claim 3, wherein the first partition and/or the second partition comprises a boss formed on the conductive sheet or a separately disposed spacer.
  5. 根据权利要求1所述的断路器触头系统,还包括:The circuit breaker contact system of claim 1 further comprising:
    弹性件,所述弹性件对应设置于所述每个导电片组与所述触头支架之间。And an elastic member disposed correspondingly between each of the conductive sheet groups and the contact holder.
  6. 一种断路器,其中,所述断路器包括权利要求1至5任一项所述的断路器触头系统。 A circuit breaker, wherein the circuit breaker includes the circuit breaker contact system of any one of claims 1 to 5.
PCT/CN2017/081444 2016-04-29 2017-04-21 Circuit breaker contact system and circuit breaker WO2017186061A1 (en)

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