WO2017185526A1 - High-pressure direct-current relay - Google Patents

High-pressure direct-current relay Download PDF

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Publication number
WO2017185526A1
WO2017185526A1 PCT/CN2016/089176 CN2016089176W WO2017185526A1 WO 2017185526 A1 WO2017185526 A1 WO 2017185526A1 CN 2016089176 W CN2016089176 W CN 2016089176W WO 2017185526 A1 WO2017185526 A1 WO 2017185526A1
Authority
WO
WIPO (PCT)
Prior art keywords
magnetic
plate
insulating plate
positioning
clip
Prior art date
Application number
PCT/CN2016/089176
Other languages
French (fr)
Chinese (zh)
Inventor
郭晓滨
黄海燕
杜德进
李元凤
Original Assignee
浙江英洛华新能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江英洛华新能源科技有限公司 filed Critical 浙江英洛华新能源科技有限公司
Publication of WO2017185526A1 publication Critical patent/WO2017185526A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays

Definitions

  • the present invention relates to a high voltage direct current relay.
  • the high voltage of the high voltage direct current relay according to the present invention is relative to the conventional safe voltage, and is mostly used in new energy vehicles and buses.
  • the existing high-voltage DC relay comprises a movable contact assembly and a static contact assembly.
  • the movable contact and the static contact are located in a frame formed with a cavity, and the frame is generally a plastic frame or a ceramic frame formed with a cavity, the frame The lower edge is fixed to the yoke plate of the relay, and the frame is supported by a static contact assembly.
  • the plastic frame has support strength under normal temperature conditions and can support the static contact assembly.
  • the plastic frame when the high-voltage DC relay is used, the plastic frame will be softened by the influence of temperature, and the parameters will change, so that the high-voltage DC relay using the plastic frame is used.
  • the short life span affects the use; the ceramic frame has better support strength, but the ceramic frame is fixed with the yoke plate, the structure, the process is complicated, and the defective rate is high, which makes the cost higher and the reliability lower.
  • the object of the present invention is to provide a solution for a high-voltage DC relay problem with low cost, good support strength and high reliability.
  • a high voltage DC relay of the present invention includes a yoke plate, a static contact assembly and a movable contact assembly disposed above the yoke plate, and the static touch
  • the point assembly includes a lead end and a static contact
  • the movable contact assembly includes a movable spring and a movable contact
  • the yoke is provided with a positioning plate on the side thereof, and the positioning plate is formed with an upwardly extending positioning frame, and the positioning frame is peripheral
  • the metal magnetic clip is provided with a surrounding structure, the lower end of the metal magnetic clip is opposite to the positioning plate, and the upper end of the metal magnetic clip is opposite to the insulating plate, and the yoke plate and the insulating plate are fixed by fasteners to guide the metal
  • the magnetic clip is defined between the yoke plate and the insulating plate, and the insulating plate, the metal magnetically permeable clip, and the yoke plate form a chamber
  • the present invention uses a fastener to define a metal magnetic clip between the insulating plate and the yoke plate, and the metal magnetic clip is not thermally deformed, thereby reliably ensuring the relative position of the insulating plate and the yoke plate, and then The precise alignment of the movable contact and the static contact is ensured, and the reliability of the high voltage DC relay of the invention is ensured.
  • the invention supports the static contact assembly through the insulating plate.
  • the insulating plate can be made of ceramic material or other insulating material other than the plastic material, and the magnetic permeability is guided by the metal magnetic clamping clip, and there is no change due to the high temperature softening parameter of the plastic frame.
  • the risk of life reduction in the case of using an insulating plate made of a ceramic material, the processing process of the insulating plate is simpler than that of the ceramic frame (ceramic cavity) having the inner cavity, and the manufacturing cost can be reduced;
  • the fixing of the insulating plate, the metal magnetic clamping clip and the yoke plate by the fastener does not require the brazing of the insulating plate (insulating plate made of ceramic material) and the metal magnetic clamping clip, and the ceramic frame and the yoke are not required.
  • the brazing of the iron plate further reduces the manufacturing cost of the high voltage direct current relay of the present invention.
  • the fastener includes, but is not limited to, a bolt, and the yoke plate and the insulating plate are clamped by a bolt head and a fixing member engageable with the end of the bolt, and the upper and lower sides of the metal magnetic clip are fixed and fixed.
  • the positioning frame and the metal magnetic clip can limit the horizontal direction of the metal magnetic clip, avoid the horizontal deflection of the metal magnetic clip, and fix the metal magnetic clip with the fastener.
  • the height of the upper edge of the positioning frame is higher than the height of the contact between the movable contact and the static contact
  • the metal magnetic clip is composed of a first magnetic clip and a single U-shaped structure.
  • the second magnetically conductive clip of the U-shaped structure is composed of a single body, the mouth of the first magnetic clamping clip is opposite to the opening of the second magnetic clamping clip, the first magnetically conductive clip unit and the second magnetically conductive
  • the clip unit is connected by a mating boring head and a tongue and groove provided at the unit opening of the first magnetic clip and the second magnetic clip unit.
  • the positioning plate needs to be made of an insulating material, so that the positioning frame can be extended upward to a certain height so that the upper edge of the positioning frame is higher than the contact position of the movable and static contacts, for example, the upper edge of the positioning frame is in contact with the insulating plate,
  • the positioning frame is used to prevent the arc from being blown onto the metal magnetic clip; since the high-voltage DC relay is provided with magnetic steels (permanent magnets) arranged in pairs, the positioning frame needs to be located in the direction in which the magnetic steel blows.
  • the metal magnetic clip is enclosed and needs to be closed around the static contact assembly and the movable contact assembly.
  • the metal magnetic clip is arranged in a quadrangular or elliptical or circular or other integral structure, then In the production process, the metal magnetic clamp has difficulty in stamping the stamping die, which will increase the production cost.
  • the metal magnetic clip is set as two magnetic clamping clips, which can directly cut and bend the steel sheet into U-shaped, the mold is also easy to manufacture, which can reduce production costs.
  • the boring head and the gutter are arranged to facilitate the combination of the first magnetically permeable clip unit and the second magnetically permeable clip unit Integral, the first magnetically permeable clip unit and the second magnetic permeable clip unit can be provided with a boring head and a tongue and groove on the left and right side walls of the vent; The side walls of the two sides are provided with a groove, so that a side wall is formed on the side walls of the left and right sides of the second magnetic clamping clip, and the side wall of the first magnetic clamping element can be formed.
  • the side wall of the other side of the first magnetic flux clip is formed with a boring head
  • the side wall of the side of the second magnetic permeable clip is formed with a grooving groove
  • the second magnetic permeable clip is ⁇
  • the other side wall of the mouth is formed with a hoe.
  • the first magnetic clamping clip unit and the second magnetic magnetic clamping unit ⁇ can be cut on the steel plate, and the boring head and the gutter are cut together, no additional parts are required, and different numbers of hoes can be cut as needed. Gutter.
  • the positioning frame includes a first positioning frame and a second positioning frame, and the first magnetic clamping clip unit and the second magnetic magnetic clamping unit are combined and assembled in the first positioning frame and
  • the second positioning frame is outside, and the first positioning frame and the second positioning frame are spaced apart.
  • the above arrangement can reduce the material of the positioning frame and reduce the production cost. Since the positioning frame is to be arc-retained, the positions of the first positioning frame and the second positioning frame must be matched with the position of the magnetic steel, and the arc cannot pass through the gap between the first positioning frame and the second positioning frame to be in contact with the metal.
  • the magnetic clamp is in contact.
  • the insulating plate is made of a ceramic material
  • the lead end includes an upper section, a middle section and a lower section
  • the static contact is fixed to a lower section of the lead end
  • an upper section of the lead end is located outside the insulating board.
  • the middle portion of the leading end is provided with an external thread
  • the insulating plate is formed with a threaded through hole matched with the middle portion of the leading end. The leading end is screwed to the insulating plate, and the threaded through hole of the insulating plate is integrally formed by sintering the insulating plate.
  • the bolt can be inserted in front of the ceramic embryo to make the bolt unscrewed after the body body is formed, and then sintered to obtain a threaded ceramic insulating board, the process is simple, and the cost is lower than that of the ceramic. It also costs less than the soldering of the lead end and the insulation board.
  • the connecting end and the insulating plate are screwed and fixed to increase the connection strength between the leading end and the insulating plate, and the thickness of the ceramic insulating plate can be reduced under the connection strength of the leading end and the insulating plate, thereby reducing the production cost of the invention.
  • the insulating plate is formed with a plurality of first fixing holes
  • the yoke plate is formed with a plurality of second fixing holes corresponding to the first fixing holes
  • the fastener comprises a bolt, After the bolt passes through the first fixing hole, it is screwed with the second fixing hole, or the bolt passes through the first fixing hole and the second fixing hole in sequence, and is matched with the bolt nut.
  • the positioning plate is formed with a bolt for passing. Give up a gap or make a hole.
  • the fixing of the yoke plate, the metal magnetic sandwich and the insulating plate can be realized.
  • the first fixing hole may be disposed on the circumferential edge of the insulating plate
  • the second fixing hole is disposed on the circumferential edge of the yoke plate
  • the fastener is located inside the metal magnetic clamping clip to protect the fastener.
  • a second fixing hole with a thread is machined on the yoke plate to save nut parts and facilitate bolt assembly.
  • the leading end comprises an upper section, a middle section and a lower section
  • the upper section of the outlet end is located outside the insulating board
  • the insulating board is formed with a through hole
  • the leading end passes through the through hole downwardly and the leading end
  • the middle portion is located in the through hole
  • the lower portion of the leading end is located at the lower side of the insulating plate
  • the bottom surface of the lower portion of the leading end is formed with a static contact receiving groove
  • the static contact is fixed in the static contact receiving groove
  • the lead is taken out
  • the outer edge of the lower end section is formed with an external thread structure and is equipped with a lock nut.
  • the locking nut made of iron or other magnetically permeable material can be used to pass a large current through the lock nut ⁇ , so that the lock nut has a magnetic attraction force to the moving spring, and the contact reliability of the movable and static contacts can be provided.
  • the positioning plate is formed with a plurality of upwardly extending magnetic steel supporting blocks, and the magnetic steel is placed on the upper side of the magnetic steel supporting block; the magnetic steel is formed with a magnetic steel positioning notch, and the magnetic steel supporting block A magnetic steel positioning protrusion adapted to the positioning gap of the magnetic steel is formed.
  • the magnetic steel positioning notch and the magnetic steel positioning protrusion can facilitate the magnetic Positioning of steel; positioning and fixing of magnetic steel can be carried out by other means, such as forming a card slot on the magnetic steel support block, and the magnetic steel is stuck in the card slot, for example, a stopper is arranged on the left and right sides of the magnetic steel support block to make the magnetic steel The card is between the two stops.
  • the first magnetic permeable clip unit and the second magnetic permeable clip unit have the same shape and size.
  • the above arrangement makes the molding of the first magnetically conductive clip unit and the second lead-out monomer simpler, reducing the production cost of the present invention.
  • the positioning plate is made of plastic material.
  • the positioning plate is made of plastic material to increase the creepage distance and also facilitate the formation of the positioning frame on the positioning plate.
  • the surface of the insulating plate is provided with at least one reinforcing rib, and the reinforcing rib is disposed along the longitudinal direction of the insulating plate.
  • the above arrangement can reduce the thickness of the insulating plate, and the arrangement of the reinforcing ribs can avoid deformation of the insulating plate in the sintered forming, avoid bending of the insulating plate after sintering, and reduce the production cost of the present invention.
  • the present invention has the advantages of better support strength, lower cost, and higher reliability for the lead end and the static contact.
  • FIG. 1 is a schematic view showing the first structure of the present invention
  • FIG. 3 is a schematic structural view of an insulating plate of the present invention.
  • FIG. 4 is a schematic structural view of a metal magnetic magnetic clip of the present invention.
  • FIG. 5 is another schematic structural view of a metal magnetic magnetic clip of the present invention.
  • FIG. 6 is a schematic structural view of a positioning plate of the present invention.
  • FIG. 7 is a schematic structural view of a yoke plate of the present invention.
  • FIG. 8 is a schematic structural view of a magnetic steel according to the present invention.
  • FIG. 9 is a schematic structural view of the magnetic steel of the present invention mated with a positioning plate.
  • a high voltage DC relay of the present invention includes a yoke plate 1, a static contact assembly and a movable contact assembly disposed above the yoke plate 1, and the static contact assembly includes The terminal 2 and the stationary contact 3, the movable contact assembly comprises a movable spring 4 and a movable contact 5.
  • the upper side of the yoke plate 1 is provided with a positioning plate 8 of insulating plastic material, and the positioning plate 8 is formed with an upwardly extending positioning frame.
  • a metal magnetic clip 6 is formed on the periphery of the positioning frame, and the lower end of the metal magnetic clip 6 abuts against the positioning plate 8.
  • the upper end of the metal magnetic clip 6 abuts the insulating plate 7, and the yoke plate 1 and the insulating plate 7
  • the metal magnetic clip 6 is fixed between the yoke plate 1 and the insulating plate 7 by fasteners, and the insulating plate 7, the metal magnetic clip 6 and the yoke plate 1 are formed to accommodate the static contact assembly and the dynamic contact.
  • the chamber of the point assembly, the insulating plate 7 is made of ceramic material, and the upper edge of the positioning frame is in contact with the insulating plate 7.
  • the insulating plate 7 and the yoke plate 1 have a square structure, and a first fixing hole 13 is formed at four corners of the insulating plate 7, and the yoke is formed.
  • a second fixing hole 14 is formed in each of the four corners of the plate 1.
  • the fastener is a bolt 9.
  • the position of the first fixing hole 13 is in one-to-one correspondence with the position of the second fixing hole 14. After the bolt 9 passes through the first fixing hole 13, The second fixing hole 14 is screwed and fixed, and the head of the bolt 9 is located outside the insulating plate 7.
  • the positioning plate 8 has a square structure, and the four corners of the positioning plate are formed with a retaining notch 19 through which the bolt 9 can pass, and the four bolts are located inside the metal magnetic conductive clip 6.
  • the metal magnetic conductive clip 6 is composed of a first magnetic conductive clip unit 11 and a second magnetic conductive clip unit 12
  • the first magnetic conductive clip unit 11 and the second magnetic magnetic clip unit 12 are both formed with a mouth, and the first magnetic conductive clip unit 11 and the second magnetic magnetic clip unit have a U-shaped cross section, first The magnetic flux clip unit 11 and the second magnetic flux clip unit 12 are opposed to each other.
  • the first magnetically permeable clip unit 11 and the second magnetic permeable clip unit 12 are interfitted by the first magnetically permeable clip unit 11 and the second magnetic permeable clip unit 12
  • the taro and the gutter are connected together.
  • the positioning frame includes a first positioning frame 32 and a second positioning frame 33.
  • the first positioning frame 32 and the second positioning frame 33 extend upwardly to contact the insulating plate, and the first magnetic clamping unit 11 and the second magnetic clamping unit are respectively After the splicing combination, the first positioning frame 32 and the second positioning frame 33 are disposed outside the first positioning frame 32 and the second positioning frame 33, and the first positioning frame 32 and the second positioning frame 33 are spaced apart.
  • a side groove is formed on one side wall of the left and right sides of the opening of the first magnetic flux clip unit 11, and a side wall is formed on the other side wall of the mouth of the first magnetic conductive clip unit 11.
  • a side groove is formed on one side wall of the left and right sides of the mouth of the second magnetic conductive clip unit 12, and a side wall is formed on the other side wall of the mouth of the second magnetic conductive clip unit 12.
  • the taro and the gutter are trapezoidal structures.
  • the first magnetic flux clip unit 11 includes a first side portion 42, a second side portion 43, and a third side portion 44, and the second side portion 43 and the third side portion 44 are located at opposite sides of the first side portion 42.
  • the second magnetic clip unit 12 includes a fourth side portion 45, a fifth side portion 46 and a sixth side portion 47, and the fifth side portion 46 and the sixth side portion 47 are located on opposite sides of the fourth side portion 45.
  • the second side portion 43 of the first magnetic flux clip unit 11 corresponds to the fifth side portion 46 of the second magnetic flux clip unit 12
  • the third side portion 44 of the first magnetic conductive clip unit 11 corresponds to the second magnetic conductive clip
  • the groove of the first magnetic flux clip unit 11 is the first groove 21 on the second side portion, and the first head of the first magnetic permeability clip unit 11 is the first head 22 on the third side portion;
  • the groove of the two magnetic clip unit 12 is a second groove 23 on the sixth side portion which can cooperate with the first head 22, and the head of the second magnetic clip unit 12 is on the fifth side.
  • a second boring head 24 mated with the first tongue and groove 21.
  • a spacer 41 is provided between the bow end 2 and the insulating plate 7, and the lead end 2 includes an upper section 61, a middle section 62 and a lower section 63, and the stationary contact 3 is led out.
  • the lower portion 63 of the end 2 is fixed, the upper portion 61 of the leading end 2 is located outside the insulating plate 7, the middle portion 62 of the leading end 2 is provided with an external thread, and the insulating plate 7 is formed with a threaded through hole matching the leading end portion 62, the leading end 2 Threaded with the insulating plate 7, the threaded through hole of the insulating plate 7 is insulated by the insulating plate 7
  • the knot is formed in one piece.
  • the surface of the insulating plate 7 is provided with two reinforcing ribs 31.
  • the two reinforcing ribs 31 are respectively located on opposite sides of the insulating plate 7, and the two reinforcing ribs 31 are disposed along the long direction of the insulating plate 7.
  • the first positioning frame 32 includes a seventh side portion 51 that can abut against the inner wall of the first side portion 42, and an eighth side portion that can abut against the inner wall of the second side portion 43. a portion 52 that can abut the inner wall of the third side portion 44; the second positioning frame 33 includes a tenth side portion 54 that can abut the inner wall of the fourth side portion 45, and the inner wall of the fifth side portion 46
  • the tenth side portion 55 is a twelfth side portion 56 that can abut against the inner wall of the sixth side portion 47.
  • the thirteenth side portion 57 and the fourteenth side portion 58 are formed on the seventh side portion 51 of the first positioning frame 32, and the thirteenth side portion 57 and the fourteenth side portion 58 are located at the seventh side portion 51.
  • the opposite sides, and the seventh side portion 51, the thirteenth side portion 57 and the fourteenth side portion 58 form a U-shaped structure;
  • the tenth side portion 54 of the second positioning frame 33 is formed with a fifteenth side portion 59 and the sixteenth side portion 50, the fifteenth side portion 59 and the sixteenth side portion 50 are located on opposite sides of the tenth side portion 54, and the tenth side portion 54, the fifteenth side portion 59 and the sixteenth portion
  • the side portion 50 forms a U-shaped structure.
  • the eighth side portion 52 is disposed perpendicular to the thirteenth side portion 57, the second side portion 43 is opposite to the top end of the eighth side portion 52, and the ninth side portion 53 is disposed perpendicularly to the fourteenth side portion 58, the third side portion 44 may be offset from the top end of the ninth side portion 53; the tenth side portion 55 is disposed perpendicular to the fifteenth side portion 59, and the fifth side portion 46 is offset from the top end of the tenth side portion 55, the twelfth side portion 56 is disposed perpendicular to the sixteenth side 50, and the sixth side portion 47 is offset from the top end of the twelfth side portion 56.
  • the metal magnetic conductive clip 6 is provided with a pair of magnetic steel 10, and a magnetic steel supporting block is formed on the positioning plate 8, and the magnetic steel is formed. 10 is located on the upper side of the magnetic steel support block, and the highest point of the magnetic steel support block is lower than the lowest point of the movable contact 5.
  • the magnetic steel support block is composed of a plurality of magnetic steel support block units 16 , and the magnetic steel support block unit and the magnetic steel form an appropriate positioning structure, the magnetic steel is formed with a magnetic steel positioning notch 17 , and the magnetic steel support block unit 16 A magnet positioning projection 18 is formed which is adapted to the magnetic steel positioning notch 17.
  • the length of the magnetic steel is adapted to the distance between the eighth side portion and the tenth side portion, the distance between the ninth side portion and the twelfth side portion, the width of the magnetic steel and the ninth side portion, the eighth side
  • the length of the part, the eleventh side, and the twelfth side are adapted
  • the magnetic steel 10 includes a first magnetic steel and a second magnetic steel, and the first magnetic steel and the magnetic steel support block unit adapted to the first magnetic steel are located at the eighth side portion 52 and the tenth side portion 55.
  • the second magnetic steel and the magnetic steel support block unit adapted to the second magnetic steel are located between the ninth side portion 53 and the twelfth side portion 56.
  • the first magnetic steel is located between the second side portion 43 and the thirteenth side portion 44, and the first magnetic steel is located between the fifth side portion 46 and the fifteenth side portion 59, the second magnetic The steel is located between the third side portion 44 and the fourteenth side portion 58, and the second magnetic steel is located between the sixteenth side portion 50 and the sixth side portion 47.
  • the first magnetically permeable clip unit and the second magnetic permeable clip unit of the metal magnetic permeable clip of the present invention may be formed by cutting and bending a single steel plate, and the metal magnetic permeable clip is not integrally formed by stamping, but is composed of two monomers. The production process is simpler and lower cost.
  • the insulating plate of the present invention is not brazed to the metal magnetically permeable clip, but is formed by integrally forming the first fixing hole formed by the insulating plate, the second fixing hole and the fastener on the yoke plate.
  • the three components are fixed together.
  • the metal magnetic clip is supported between the insulating plate and the yoke plate to avoid the high cost caused by the brazing process and reduce the production and assembly cost of the high-voltage DC relay.
  • the first fixing hole and the second fixing hole are located at the four corners, so that the insulating chamber formed by the insulating plate, the metal magnetic clamping clip and the yoke plate of the present invention is more stable and more reliable. Since the present invention employs a ceramic insulating plate, there is no need to worry about deformation of the insulating plate after long-term use, and there is no need to worry about parameter variations due to a decrease in supporting strength of the stationary contact assembly, and the reliability of the present invention is higher.

Abstract

A high-pressure direct-current relay, comprising a yoke plate (1), and a stationary contact assembly and a movable contact assembly provided above the yoke plate (1), the stationary contact assembly comprising a outlet terminal (2) and a stationary contact (3), the movable contact assembly comprising a movable spring (4) and a movable contact (5), a positioning plate (8) being provided on an upper side of the yoke plate (1), the positioning plate (8) being formed with a positioning frame extending upward, the outer periphery of the positioning frame being provided with a metal magnetic-conductive clamp (6) with an enclosed structure, a lower end of the metal magnetic-conductive clamp (6) being abutted against the positioning plate (8), and an upper end of the metal magnetic-conductive clamp (6) being abutted against an insulating plate (7). The yoke plate (1) and the insulating plate (7) are fixed by means of a fastener so that the metal magnetic-conductive clamp (6) is confined between the yoke plate (1) and the insulating plate (7), and the insulating plate (7), the metal magnetic-conductive clamp (6) and the yoke plate (1) constitute a cavity for receiving the stationary contact assembly and the movable contact assembly. Said relay has the advantages of providing better supporting strength to the leading-out terminal (2) and the stationary contact (3), and of lower manufacturing cost and higher reliability.

Description

说明书 发明名称:高压直流继电器  Manual Title: High Voltage DC Relay
技术领域  Technical field
[0001] 本发明涉及一种高压直流继电器。  The present invention relates to a high voltage direct current relay.
背景技术  Background technique
[0002] 本发明所涉及的高压直流继电器的高压是相对于常规安全电压而言的, 多用于 新能源汽车、 大巴车上。 现有的高压直流继电器包括动触点组件和静触点组件 , 动触点和静触点位于一个形成有内腔的框架内, 其框架一般为形成有内腔的 塑料框架或陶瓷框架, 框架下缘与继电器的轭铁板相固定, 框架上支撑有静触 点组件。 塑料框架在常温条件下具有支撑强度, 可对静触点组件进行支撑, 但 高压直流继电器在使用吋, 其塑料框架受温度影响会软化, 参数会发生变化,使 得使用了塑料框架的高压直流继电器的寿命较短影响使用; 陶瓷框架的支撑强 度较好, 但陶瓷框架与轭铁板固定, 结构、 工艺复杂、 次品率较高, 使得造价 较高、 可靠性较低。  [0002] The high voltage of the high voltage direct current relay according to the present invention is relative to the conventional safe voltage, and is mostly used in new energy vehicles and buses. The existing high-voltage DC relay comprises a movable contact assembly and a static contact assembly. The movable contact and the static contact are located in a frame formed with a cavity, and the frame is generally a plastic frame or a ceramic frame formed with a cavity, the frame The lower edge is fixed to the yoke plate of the relay, and the frame is supported by a static contact assembly. The plastic frame has support strength under normal temperature conditions and can support the static contact assembly. However, when the high-voltage DC relay is used, the plastic frame will be softened by the influence of temperature, and the parameters will change, so that the high-voltage DC relay using the plastic frame is used. The short life span affects the use; the ceramic frame has better support strength, but the ceramic frame is fixed with the yoke plate, the structure, the process is complicated, and the defective rate is high, which makes the cost higher and the reliability lower.
技术问题  technical problem
[0003] 本发明的目的是提供一种造价较低、 支撑强度好、 可靠性高的高压直流继电器 问题的解决方案  [0003] The object of the present invention is to provide a solution for a high-voltage DC relay problem with low cost, good support strength and high reliability.
技术解决方案  Technical solution
[0004] 为实现上述目的, 本发明采用如下技术方案: 本发明的一种高压直流继电器, 包括轭铁板、 设置于轭铁板上方的静触点组件和动触点组件, 所述静触点组件 包括引出端和静触点, 所述动触点组件包括动簧片和动触点, 所述轭铁板上侧 设有定位板, 定位板形成有向上延伸的定位框, 定位框外围设有呈围合结构的 金属导磁夹, 金属导磁夹下端与定位板相抵, 金属导磁夹的上端与绝缘板相抵 , 所述轭铁板和绝缘板通过紧固件固定从而将金属导磁夹限定在轭铁板和绝缘 板之间, 所述绝缘板、 金属导磁夹和轭铁板三者形成容纳静触点组件和动触点 组件的腔室。 [0005] 本发明采用紧固件将金属导磁夹限定在绝缘板和轭铁板之间, 金属导磁夹则不 会受热变形, 从而可靠保证了绝缘板和轭铁板的相对位置, 继而保证了动触头 和静触点能精确对准, 保证了本发明高压直流继电器的可靠性。 本发明通过绝 缘板对静触点组件进行支撑, 绝缘板可由除塑料材质外的陶瓷材料或其他绝缘 材料制成, 通过金属导磁夹进行导磁, 不存在因塑料框架受高温软化参数发生 变化、 寿命降低的风险; 在采用陶瓷材料制成绝缘板的情况下, 绝缘板的加工 工艺较具有内腔的陶瓷框架 (陶瓷腔体) 的加工工艺更为简单, 可降低制造成 本; 本发明是通过紧固件实现绝缘板、 金属导磁夹和轭铁板的固定的, 不需要 进行绝缘板 (陶瓷材质制成的绝缘板) 与金属导磁夹的钎焊, 不需要进行陶瓷 框架与轭铁板的钎焊, 使得本发明的高压直流继电器的制造成本进一步的降低 。 紧固件包括但不限于螺栓, 通过螺栓头部和可与螺栓末端配合的固定件将轭 铁板和绝缘板夹紧, 并实现金属导磁夹上下侧的限位固定。 定位框与金属导磁 夹配合可对金属导磁夹的水平方向进行限位, 避免金属导磁夹水平方向偏转, 搭配紧固件实现金属导磁夹的固定。 [0004] In order to achieve the above object, the present invention adopts the following technical solution: A high voltage DC relay of the present invention includes a yoke plate, a static contact assembly and a movable contact assembly disposed above the yoke plate, and the static touch The point assembly includes a lead end and a static contact, the movable contact assembly includes a movable spring and a movable contact, and the yoke is provided with a positioning plate on the side thereof, and the positioning plate is formed with an upwardly extending positioning frame, and the positioning frame is peripheral The metal magnetic clip is provided with a surrounding structure, the lower end of the metal magnetic clip is opposite to the positioning plate, and the upper end of the metal magnetic clip is opposite to the insulating plate, and the yoke plate and the insulating plate are fixed by fasteners to guide the metal The magnetic clip is defined between the yoke plate and the insulating plate, and the insulating plate, the metal magnetically permeable clip, and the yoke plate form a chamber that houses the stationary contact assembly and the movable contact assembly. [0005] The present invention uses a fastener to define a metal magnetic clip between the insulating plate and the yoke plate, and the metal magnetic clip is not thermally deformed, thereby reliably ensuring the relative position of the insulating plate and the yoke plate, and then The precise alignment of the movable contact and the static contact is ensured, and the reliability of the high voltage DC relay of the invention is ensured. The invention supports the static contact assembly through the insulating plate. The insulating plate can be made of ceramic material or other insulating material other than the plastic material, and the magnetic permeability is guided by the metal magnetic clamping clip, and there is no change due to the high temperature softening parameter of the plastic frame. The risk of life reduction; in the case of using an insulating plate made of a ceramic material, the processing process of the insulating plate is simpler than that of the ceramic frame (ceramic cavity) having the inner cavity, and the manufacturing cost can be reduced; The fixing of the insulating plate, the metal magnetic clamping clip and the yoke plate by the fastener does not require the brazing of the insulating plate (insulating plate made of ceramic material) and the metal magnetic clamping clip, and the ceramic frame and the yoke are not required. The brazing of the iron plate further reduces the manufacturing cost of the high voltage direct current relay of the present invention. The fastener includes, but is not limited to, a bolt, and the yoke plate and the insulating plate are clamped by a bolt head and a fixing member engageable with the end of the bolt, and the upper and lower sides of the metal magnetic clip are fixed and fixed. The positioning frame and the metal magnetic clip can limit the horizontal direction of the metal magnetic clip, avoid the horizontal deflection of the metal magnetic clip, and fix the metal magnetic clip with the fastener.
[0006] 作为优选, 所述定位框上缘的高度高于动触点与静触点接触结合处的高度, 所 述金属导磁夹由呈 U形结构的第一导磁夹单体和呈 U形结构的第二导磁夹单体组 成, 所述第一导磁夹单体的幵口和第二导磁夹单体的幵口相对, 第一导磁夹单 体和第二导磁夹单体通过设置在第一导磁夹的单体幵口处和第二导磁夹单体幵 口处的相互配合的榫头和榫槽连接。  [0006] Preferably, the height of the upper edge of the positioning frame is higher than the height of the contact between the movable contact and the static contact, and the metal magnetic clip is composed of a first magnetic clip and a single U-shaped structure. The second magnetically conductive clip of the U-shaped structure is composed of a single body, the mouth of the first magnetic clamping clip is opposite to the opening of the second magnetic clamping clip, the first magnetically conductive clip unit and the second magnetically conductive The clip unit is connected by a mating boring head and a tongue and groove provided at the unit opening of the first magnetic clip and the second magnetic clip unit.
[0007] 定位板需由绝缘材料制成, 可使定位框向上延伸至一定高度使定位框上缘高于 动、 静触点接触结合的位置, 比如使定位框上缘与绝缘板接触, 可使定位框起 到避免电弧吹到金属导磁夹上的作用; 由于高压直流继电器内设置有成对设置 的磁钢 (永磁体) , 定位框需位于磁钢吹弧作用的方向上。 金属导磁夹呈围合 结构, 需对静触点组件和动触点组件的四周进行封闭, 如果将金属导磁夹设置 呈截面呈四边形或椭圆形或圆形或其他一体式的结构, 那么金属导磁夹在生产 过程中会有冲压模难冲压的困难, 会造成生产成本的上升; 而将金属导磁夹设 置为两个导磁夹单体, 可直接对钢板进行切割再折弯成 u形, 模具也容易制造, 可降低生产成本。 榫头和榫槽设置便于第一导磁夹单体和第二导磁夹单体组合 成一体, 可使第一导磁夹单体和第二导磁夹单体的幵口左右两侧的侧壁上均设 有榫头和榫槽; 可使第一导磁夹单体幵口左右两侧的侧壁上均设有榫槽, 使第 二导磁夹单体幵口左右两侧的侧壁上形成有榫头; 可使第一导磁夹单体幵口的 一侧侧壁形成有榫槽, 第一导磁夹单体幵口的另一侧侧壁形成有榫头, 第二导 磁夹单体幵口的一侧侧壁形成有榫槽, 第二导磁夹单体幵口的另一侧侧壁形成 有榫头。 可在钢板上切割出第一导磁夹单体和第二导磁夹单体吋, 一并切割出 榫头和榫槽, 不需要额外设置零件, 同吋可根据需要切割出不同数量的榫头和 榫槽。 [0007] The positioning plate needs to be made of an insulating material, so that the positioning frame can be extended upward to a certain height so that the upper edge of the positioning frame is higher than the contact position of the movable and static contacts, for example, the upper edge of the positioning frame is in contact with the insulating plate, The positioning frame is used to prevent the arc from being blown onto the metal magnetic clip; since the high-voltage DC relay is provided with magnetic steels (permanent magnets) arranged in pairs, the positioning frame needs to be located in the direction in which the magnetic steel blows. The metal magnetic clip is enclosed and needs to be closed around the static contact assembly and the movable contact assembly. If the metal magnetic clip is arranged in a quadrangular or elliptical or circular or other integral structure, then In the production process, the metal magnetic clamp has difficulty in stamping the stamping die, which will increase the production cost. The metal magnetic clip is set as two magnetic clamping clips, which can directly cut and bend the steel sheet into U-shaped, the mold is also easy to manufacture, which can reduce production costs. The boring head and the gutter are arranged to facilitate the combination of the first magnetically permeable clip unit and the second magnetically permeable clip unit Integral, the first magnetically permeable clip unit and the second magnetic permeable clip unit can be provided with a boring head and a tongue and groove on the left and right side walls of the vent; The side walls of the two sides are provided with a groove, so that a side wall is formed on the side walls of the left and right sides of the second magnetic clamping clip, and the side wall of the first magnetic clamping element can be formed. The side wall of the other side of the first magnetic flux clip is formed with a boring head, and the side wall of the side of the second magnetic permeable clip is formed with a grooving groove, and the second magnetic permeable clip is 幵The other side wall of the mouth is formed with a hoe. The first magnetic clamping clip unit and the second magnetic magnetic clamping unit 吋 can be cut on the steel plate, and the boring head and the gutter are cut together, no additional parts are required, and different numbers of hoes can be cut as needed. Gutter.
[0008] 作为优选, 所述定位框包括第一定位框和第二定位框, 所述第一导磁夹单体与 第二导磁夹单体拼接组合后可套设在第一定位框和第二定位框外, 且所述第一 定位框和第二定位框间隔设置。 上述设置可减少定位框的用材, 降低生产成本 。 由于定位框要进行挡弧, 第一定位框和第二定位框设置的位置须与磁钢的位 置进行配合, 不能使电弧穿过第一定位框与第二定位框之间的间隙以与金属导 磁夹接触。  [0008] Preferably, the positioning frame includes a first positioning frame and a second positioning frame, and the first magnetic clamping clip unit and the second magnetic magnetic clamping unit are combined and assembled in the first positioning frame and The second positioning frame is outside, and the first positioning frame and the second positioning frame are spaced apart. The above arrangement can reduce the material of the positioning frame and reduce the production cost. Since the positioning frame is to be arc-retained, the positions of the first positioning frame and the second positioning frame must be matched with the position of the magnetic steel, and the arc cannot pass through the gap between the first positioning frame and the second positioning frame to be in contact with the metal. The magnetic clamp is in contact.
[0009] 作为优选, 所述绝缘板由陶瓷材质制成, 所述引出端包括上段、 中段和下段, 所述静触点与引出端的下段相固定, 所述引出端的上段位于绝缘板外侧, 所述 引出端的中段设有外螺纹, 绝缘板形成有与引出端中段相配的螺纹通孔, 所述 引出端与绝缘板螺纹固定, 所述绝缘板的螺纹通孔为绝缘板烧结吋一体成型。  [0009] Preferably, the insulating plate is made of a ceramic material, the lead end includes an upper section, a middle section and a lower section, the static contact is fixed to a lower section of the lead end, and an upper section of the lead end is located outside the insulating board. The middle portion of the leading end is provided with an external thread, and the insulating plate is formed with a threaded through hole matched with the middle portion of the leading end. The leading end is screwed to the insulating plate, and the threaded through hole of the insulating plate is integrally formed by sintering the insulating plate.
[0010] 可在陶瓷制胚前插入螺栓, 使胚体形成后将螺栓旋出的, 再烧结即可得到带螺 纹的陶瓷材质的绝缘板, 工艺简单, 成本较在陶瓷上加工出螺纹更低, 也比引 出端与绝缘板钎焊所要的成本更低。 其中, 引出端与绝缘板采用螺纹连接固定 可增加引出端与绝缘板的连接强度, 在保证引出端与绝缘板的连接强度下可减 少陶瓷材质绝缘板的厚度, 降低本发明的生产成本。  [0010] The bolt can be inserted in front of the ceramic embryo to make the bolt unscrewed after the body body is formed, and then sintered to obtain a threaded ceramic insulating board, the process is simple, and the cost is lower than that of the ceramic. It also costs less than the soldering of the lead end and the insulation board. Wherein, the connecting end and the insulating plate are screwed and fixed to increase the connection strength between the leading end and the insulating plate, and the thickness of the ceramic insulating plate can be reduced under the connection strength of the leading end and the insulating plate, thereby reducing the production cost of the invention.
[0011] 作为优选, 所述绝缘板形成有若干个第一固定孔, 所述轭铁板形成有与第一固 定孔对应的若干个第二固定孔, 所述紧固件包括螺栓, 所述螺栓穿过第一固定 孔后与第二固定孔螺纹连接, 或所述螺栓依次穿过第一固定孔和第二固定孔后 与螺栓用螺母相配, 所述定位板形成有可供螺栓通过的让位缺口或让位孔。  [0011] Preferably, the insulating plate is formed with a plurality of first fixing holes, the yoke plate is formed with a plurality of second fixing holes corresponding to the first fixing holes, and the fastener comprises a bolt, After the bolt passes through the first fixing hole, it is screwed with the second fixing hole, or the bolt passes through the first fixing hole and the second fixing hole in sequence, and is matched with the bolt nut. The positioning plate is formed with a bolt for passing. Give up a gap or make a hole.
[0012] 组装吋将螺栓穿过绝缘板与轭铁板螺纹固定, 使螺栓头部对绝缘板进行压紧, 即可实现轭铁板、 金属导磁夹和绝缘板三者的固定。 可将第一固定孔设于绝缘 板周向边缘上, 将第二固定孔设位于轭铁板周向边缘上, 并使紧固件位于金属 导磁夹内侧, 以对紧固件进行保护。 在轭铁板上加工出具有螺纹的第二固定孔 , 可节省螺母零件, 同吋便于螺栓装配。 [0012] assembling the bolt, screwing the bolt through the insulating plate and the yoke plate, so that the bolt head presses the insulating plate, The fixing of the yoke plate, the metal magnetic sandwich and the insulating plate can be realized. The first fixing hole may be disposed on the circumferential edge of the insulating plate, the second fixing hole is disposed on the circumferential edge of the yoke plate, and the fastener is located inside the metal magnetic clamping clip to protect the fastener. A second fixing hole with a thread is machined on the yoke plate to save nut parts and facilitate bolt assembly.
[0013] 作为优选, 所述引出端包括上段、 中段和下段, 所述引出端的上段位于绝缘板 外侧, 所述绝缘板形成有通孔, 所述引出端向下穿过通孔并使引出端的中段位 于通孔内、 使引出端下段位于绝缘板下侧, 所述引出端下段的底面形成有静触 点容纳槽, 所述静触点固定在所述静触点容纳槽内, 所述引出端下段外缘形成 有外螺纹结构并搭配有锁紧螺母。 可采用铁制或其他可导磁材料制成的锁紧螺 母, 可使大电流通过锁紧螺母吋, 使锁紧螺母对动簧片有磁吸力, 可提供动、 静触点接触可靠性。  [0013] Preferably, the leading end comprises an upper section, a middle section and a lower section, the upper section of the outlet end is located outside the insulating board, the insulating board is formed with a through hole, and the leading end passes through the through hole downwardly and the leading end The middle portion is located in the through hole, the lower portion of the leading end is located at the lower side of the insulating plate, and the bottom surface of the lower portion of the leading end is formed with a static contact receiving groove, the static contact is fixed in the static contact receiving groove, and the lead is taken out The outer edge of the lower end section is formed with an external thread structure and is equipped with a lock nut. The locking nut made of iron or other magnetically permeable material can be used to pass a large current through the lock nut 吋, so that the lock nut has a magnetic attraction force to the moving spring, and the contact reliability of the movable and static contacts can be provided.
[0014] 作为优选, 所述定位板形成有若干个向上延伸的磁钢支撑块, 磁钢放置在所述 磁钢支撑块上侧; 所述磁钢形成有磁钢定位缺口, 磁钢支撑块形成有与所述磁 钢定位缺口相适应的磁钢定位凸起。 将磁钢放置在磁钢支撑块上, 比起磁钢放 置在定位板上可使磁钢的高度减少, 可降低磁钢的生产成本; 磁钢定位缺口和 磁钢定位凸起配合可便于磁钢的定位; 可通过其它方式进行磁钢的定位固定, 比如在磁钢支撑块上形成有卡槽, 磁钢卡在卡槽内, 比如在磁钢支撑块左右侧 设置挡块, 使磁钢卡在两个挡块之间。  [0014] Preferably, the positioning plate is formed with a plurality of upwardly extending magnetic steel supporting blocks, and the magnetic steel is placed on the upper side of the magnetic steel supporting block; the magnetic steel is formed with a magnetic steel positioning notch, and the magnetic steel supporting block A magnetic steel positioning protrusion adapted to the positioning gap of the magnetic steel is formed. Place the magnetic steel on the magnetic steel support block, which can reduce the height of the magnetic steel compared with the magnetic steel placed on the positioning plate, which can reduce the production cost of the magnetic steel; the magnetic steel positioning notch and the magnetic steel positioning protrusion can facilitate the magnetic Positioning of steel; positioning and fixing of magnetic steel can be carried out by other means, such as forming a card slot on the magnetic steel support block, and the magnetic steel is stuck in the card slot, for example, a stopper is arranged on the left and right sides of the magnetic steel support block to make the magnetic steel The card is between the two stops.
[0015] 作为优选, 所述第一导磁夹单体和第二导磁夹单体形状结构和大小一致。 上述 设置可使得第一导磁夹单体和第二导出单体的成型更为简单, 降低本发明的生 产成本。  [0015] Preferably, the first magnetic permeable clip unit and the second magnetic permeable clip unit have the same shape and size. The above arrangement makes the molding of the first magnetically conductive clip unit and the second lead-out monomer simpler, reducing the production cost of the present invention.
[0016] 作为优选, 所述定位板为塑料材质。 定位板由塑料材质制成可增加爬电距离, 也便于定位板上定位框的形成。  [0016] Preferably, the positioning plate is made of plastic material. The positioning plate is made of plastic material to increase the creepage distance and also facilitate the formation of the positioning frame on the positioning plate.
[0017] 作为优选, 所述绝缘板表面至少设有一条加强筋, 所述加强筋沿绝缘板的长方 向设置。 上述设置可减小绝缘板的厚度, 且加强筋的设置可避免绝缘板在烧结 成型吋的变形, 避免绝缘板烧结后弯折, 降低本发明的生产成本。  [0017] Preferably, the surface of the insulating plate is provided with at least one reinforcing rib, and the reinforcing rib is disposed along the longitudinal direction of the insulating plate. The above arrangement can reduce the thickness of the insulating plate, and the arrangement of the reinforcing ribs can avoid deformation of the insulating plate in the sintered forming, avoid bending of the insulating plate after sintering, and reduce the production cost of the present invention.
发明的有益效果  Advantageous effects of the invention
有益效果 [0018] 本发明具有对引出端和静触点的支撑强度更好、 造价更低、 可靠性更高的优点 对附图的简要说明 Beneficial effect [0018] The present invention has the advantages of better support strength, lower cost, and higher reliability for the lead end and the static contact.
附图说明  DRAWINGS
[0019] 图 1为本发明的第一种结构示意图;  1 is a schematic view showing the first structure of the present invention;
[0020] 图 2为本发明的一种剖面示意图;  2 is a schematic cross-sectional view of the present invention;
[0021] 图 3为本发明的绝缘板的一种结构示意图;  3 is a schematic structural view of an insulating plate of the present invention;
[0022] 图 4为本发明的金属导磁夹的一种结构示意图;  4 is a schematic structural view of a metal magnetic magnetic clip of the present invention;
[0023] 图 5为本发明的金属导磁夹的另一种结构示意图;  [0023] FIG. 5 is another schematic structural view of a metal magnetic magnetic clip of the present invention;
[0024] 图 6为本发明的定位板的一种结构示意图;  6 is a schematic structural view of a positioning plate of the present invention;
[0025] 图 7为本发明的轭铁板的一种结构示意图;  7 is a schematic structural view of a yoke plate of the present invention;
[0026] 图 8为本发明的磁钢的一种结构示意图;  8 is a schematic structural view of a magnetic steel according to the present invention;
[0027] 图 9为本实用新型的磁钢与定位板配合的一种结构示意图。  [0027] FIG. 9 is a schematic structural view of the magnetic steel of the present invention mated with a positioning plate.
实施该发明的最佳实施例  BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION
[0028] 由图 1、 图 2所示, 本发明的一种高压直流继电器, 包括轭铁板 1、 设置于轭铁 板 1上方的静触点组件和动触点组件, 静触点组件包括引出端 2和静触点 3, 动触 点组件包括动簧片 4和动触点 5, 轭铁板 1上侧设有绝缘塑料材质的定位板 8, 定 位板 8形成有向上延伸的定位框, 定位框外围设有呈围合结构的金属导磁夹 6, 金属导磁夹 6下端与定位板 8相抵, 金属导磁夹 6的上端与绝缘板 7相抵, 轭铁板 1 和绝缘板 7通过紧固件固定从而将金属导磁夹 6限定在轭铁板 1和绝缘板 7之间, 绝缘板 7、 金属导磁夹 6和轭铁板 1三者形成容纳静触点组件和动触点组件的腔室 , 绝缘板 7由陶瓷材质制成, 定位框的上缘与绝缘板 7相接触。  1 and 2, a high voltage DC relay of the present invention includes a yoke plate 1, a static contact assembly and a movable contact assembly disposed above the yoke plate 1, and the static contact assembly includes The terminal 2 and the stationary contact 3, the movable contact assembly comprises a movable spring 4 and a movable contact 5. The upper side of the yoke plate 1 is provided with a positioning plate 8 of insulating plastic material, and the positioning plate 8 is formed with an upwardly extending positioning frame. A metal magnetic clip 6 is formed on the periphery of the positioning frame, and the lower end of the metal magnetic clip 6 abuts against the positioning plate 8. The upper end of the metal magnetic clip 6 abuts the insulating plate 7, and the yoke plate 1 and the insulating plate 7 The metal magnetic clip 6 is fixed between the yoke plate 1 and the insulating plate 7 by fasteners, and the insulating plate 7, the metal magnetic clip 6 and the yoke plate 1 are formed to accommodate the static contact assembly and the dynamic contact. The chamber of the point assembly, the insulating plate 7 is made of ceramic material, and the upper edge of the positioning frame is in contact with the insulating plate 7.
[0029] 由图 1、 图 2、 图 3、 图 7所示, 绝缘板 7和轭铁板 1均呈方形结构, 且绝缘板 7的 四角处均形成有一个第一固定孔 13, 轭铁板 1的四角均形成有一个第二固定孔 14 , 紧固件为螺栓 9, 第一固定孔 13的位置与第二固定孔 14的位置一一对应, 螺栓 9穿过第一固定孔 13后与第二固定孔 14螺纹连接固定, 螺栓 9的头部位于绝缘板 7 外侧。 [0030] 由图 2、 图 6所示, 定位板 8呈方形结构, 且定位板的四角均形成有一个可供螺 栓 9通过的让位缺口 19, 四个螺栓位于金属导磁夹 6内侧。 [0029] As shown in FIG. 1, FIG. 2, FIG. 3, and FIG. 7, the insulating plate 7 and the yoke plate 1 have a square structure, and a first fixing hole 13 is formed at four corners of the insulating plate 7, and the yoke is formed. A second fixing hole 14 is formed in each of the four corners of the plate 1. The fastener is a bolt 9. The position of the first fixing hole 13 is in one-to-one correspondence with the position of the second fixing hole 14. After the bolt 9 passes through the first fixing hole 13, The second fixing hole 14 is screwed and fixed, and the head of the bolt 9 is located outside the insulating plate 7. [0030] As shown in FIG. 2 and FIG. 6, the positioning plate 8 has a square structure, and the four corners of the positioning plate are formed with a retaining notch 19 through which the bolt 9 can pass, and the four bolts are located inside the metal magnetic conductive clip 6.
[0031] 由图 4、 图 5所示, 金属导磁夹 6由第一导磁夹单体 11和第二导磁夹单体 12组成[0031] As shown in FIG. 4 and FIG. 5, the metal magnetic conductive clip 6 is composed of a first magnetic conductive clip unit 11 and a second magnetic conductive clip unit 12
, 第一导磁夹单体 11和第二导磁夹单体 12均形成有幵口, 且第一导磁夹单体 11 和第二导磁夹单体的截面均呈 U形, 第一导磁夹单体 11和第二导磁夹单体 12的幵 口相对。 The first magnetic conductive clip unit 11 and the second magnetic magnetic clip unit 12 are both formed with a mouth, and the first magnetic conductive clip unit 11 and the second magnetic magnetic clip unit have a U-shaped cross section, first The magnetic flux clip unit 11 and the second magnetic flux clip unit 12 are opposed to each other.
[0032] 第一导磁夹单体 11和第二导磁夹单体 12通过设置在第一导磁夹单体 11幵口处和 第二导磁夹单体 12幵口处的相互配合的榫头和榫槽连接成一体。 定位框包括第 一定位框 32和第二定位框 33, 第一定位框 32和第二定位框 33向上延伸与绝缘板 相接触, 第一导磁夹单体 11与第二导磁夹单体 12拼接组合后可套设在第一定位 框 32和第二定位框 33外, 第一定位框 32和第二定位框 33间隔设置  [0032] The first magnetically permeable clip unit 11 and the second magnetic permeable clip unit 12 are interfitted by the first magnetically permeable clip unit 11 and the second magnetic permeable clip unit 12 The taro and the gutter are connected together. The positioning frame includes a first positioning frame 32 and a second positioning frame 33. The first positioning frame 32 and the second positioning frame 33 extend upwardly to contact the insulating plate, and the first magnetic clamping unit 11 and the second magnetic clamping unit are respectively After the splicing combination, the first positioning frame 32 and the second positioning frame 33 are disposed outside the first positioning frame 32 and the second positioning frame 33, and the first positioning frame 32 and the second positioning frame 33 are spaced apart.
[0033] 第一导磁夹单体 11的幵口左右两侧的一侧侧壁上形成有一个榫槽, 第一导磁夹 单体 11的幵口的另一侧侧壁上形成有一个榫头, 第二导磁夹单体 12的幵口左右 两侧的一侧侧壁上形成有一个榫槽, 第二导磁夹单体 12的幵口的另一侧侧壁上 形成有一个榫头, 榫头和榫槽均为梯形结构。  [0033] A side groove is formed on one side wall of the left and right sides of the opening of the first magnetic flux clip unit 11, and a side wall is formed on the other side wall of the mouth of the first magnetic conductive clip unit 11. A side groove is formed on one side wall of the left and right sides of the mouth of the second magnetic conductive clip unit 12, and a side wall is formed on the other side wall of the mouth of the second magnetic conductive clip unit 12. The taro and the gutter are trapezoidal structures.
[0034] 第一导磁夹单体 11包括第一侧部 42、 第二侧部 43和第三侧部 44, 第二侧部 43和 第三侧部 44位于第一侧部 42的相对两侧, 第二导磁夹单体 12包括第四侧部 45、 第五侧部 46和第六侧部 47, 第五侧部 46和第六侧部 47位于第四侧部 45的相对两 侧。 第一导磁夹单体 11的第二侧部 43对应第二导磁夹单体 12的第五侧部 46, 第 一导磁夹单体 11的第三侧部 44对应第二导磁夹单体 12的第六侧部 47。  [0034] The first magnetic flux clip unit 11 includes a first side portion 42, a second side portion 43, and a third side portion 44, and the second side portion 43 and the third side portion 44 are located at opposite sides of the first side portion 42. Side, the second magnetic clip unit 12 includes a fourth side portion 45, a fifth side portion 46 and a sixth side portion 47, and the fifth side portion 46 and the sixth side portion 47 are located on opposite sides of the fourth side portion 45. . The second side portion 43 of the first magnetic flux clip unit 11 corresponds to the fifth side portion 46 of the second magnetic flux clip unit 12, and the third side portion 44 of the first magnetic conductive clip unit 11 corresponds to the second magnetic conductive clip The sixth side portion 47 of the unit 12.
[0035] 第一导磁夹单体 11的榫槽为第二侧部上的第一榫槽 21, 第一导磁夹单体 11的榫 头为第三侧部上的第一榫头 22; 第二导磁夹单体 12的榫槽为第六侧部上的可与 第一榫头 22相配合的第二榫槽 23, 第二导磁夹单体 12的榫头为第五侧部上的可 与第一榫槽 21相配合的第二榫头 24。  [0035] The groove of the first magnetic flux clip unit 11 is the first groove 21 on the second side portion, and the first head of the first magnetic permeability clip unit 11 is the first head 22 on the third side portion; The groove of the two magnetic clip unit 12 is a second groove 23 on the sixth side portion which can cooperate with the first head 22, and the head of the second magnetic clip unit 12 is on the fifth side. A second boring head 24 mated with the first tongue and groove 21.
[0036] 由图 1、 图 2、 图 3所示, 弓 I出端 2和绝缘板 7间设有垫片 41, 引出端 2包括上段 61 、 中段 62和下段 63, 静触点 3与引出端 2的下段 63相固定, 引出端 2的上段 61位于 绝缘板 7外侧, 引出端 2的中段 62设有外螺纹, 绝缘板 7形成有与引出端中段 62相 配的螺纹通孔, 引出端 2与绝缘板 7螺纹固定, 绝缘板 7的螺纹通孔为绝缘板 7烧 结吋一体成型。 绝缘板 7表面设有两条加强筋 31, 两条加强筋 31分别位于绝缘板 7的相对两侧, 且两条加强筋 31均沿绝缘板 7的长方向设置。 [0036] As shown in FIG. 1, FIG. 2 and FIG. 3, a spacer 41 is provided between the bow end 2 and the insulating plate 7, and the lead end 2 includes an upper section 61, a middle section 62 and a lower section 63, and the stationary contact 3 is led out. The lower portion 63 of the end 2 is fixed, the upper portion 61 of the leading end 2 is located outside the insulating plate 7, the middle portion 62 of the leading end 2 is provided with an external thread, and the insulating plate 7 is formed with a threaded through hole matching the leading end portion 62, the leading end 2 Threaded with the insulating plate 7, the threaded through hole of the insulating plate 7 is insulated by the insulating plate 7 The knot is formed in one piece. The surface of the insulating plate 7 is provided with two reinforcing ribs 31. The two reinforcing ribs 31 are respectively located on opposite sides of the insulating plate 7, and the two reinforcing ribs 31 are disposed along the long direction of the insulating plate 7.
[0037] 由图 4、 图 5、 图 6所示, 第一定位框 32包括可与第一侧部 42内壁相抵的第七侧 部 51、 可与第二侧部 43内壁相抵的第八侧部 52、 可与第三侧部 44内壁相抵的第 九侧部 53 ; 第二定位框 33包括可与第四侧部 45内壁相抵的第十侧部 54、 可与第 五侧部 46内壁的第十一侧部 55、 可与第六侧部 47内壁相抵的第十二侧部 56。  4, 5, and 6, the first positioning frame 32 includes a seventh side portion 51 that can abut against the inner wall of the first side portion 42, and an eighth side portion that can abut against the inner wall of the second side portion 43. a portion 52 that can abut the inner wall of the third side portion 44; the second positioning frame 33 includes a tenth side portion 54 that can abut the inner wall of the fourth side portion 45, and the inner wall of the fifth side portion 46 The tenth side portion 55 is a twelfth side portion 56 that can abut against the inner wall of the sixth side portion 47.
[0038] 第一定位框 32的第七侧部 51上形成有第十三侧部 57和第十四侧部 58, 第十三侧 部 57和第十四侧部 58位于第七侧部 51的相对两侧, 且第七侧部 51、 第十三侧部 5 7和第十四侧部 58形成 U形结构; 第二定位框 33的第十侧部 54上形成有第十五侧 部 59和第十六侧部 50, 第十五侧部 59和第十六侧部 50位于第十侧部 54的相对两 侧, 且第十侧部 54、 第十五侧部 59和第十六侧部 50形成 U形结构。 第八侧部 52与 第十三侧部 57垂直设置, 第二侧部 43可与第八侧部 52的顶端相抵, 第九侧部 53 与第十四侧部 58垂直设置, 第三侧部 44可与第九侧部 53的顶端相抵; 第十一侧 部 55与第十五侧部 59垂直设置, 第五侧部 46可与第十一侧部 55的顶端相抵, 第 十二侧部 56与第十六侧 50部垂直设置, 第六侧部 47可与第十二侧部 56的顶端相 抵。  [0038] The thirteenth side portion 57 and the fourteenth side portion 58 are formed on the seventh side portion 51 of the first positioning frame 32, and the thirteenth side portion 57 and the fourteenth side portion 58 are located at the seventh side portion 51. The opposite sides, and the seventh side portion 51, the thirteenth side portion 57 and the fourteenth side portion 58 form a U-shaped structure; the tenth side portion 54 of the second positioning frame 33 is formed with a fifteenth side portion 59 and the sixteenth side portion 50, the fifteenth side portion 59 and the sixteenth side portion 50 are located on opposite sides of the tenth side portion 54, and the tenth side portion 54, the fifteenth side portion 59 and the sixteenth portion The side portion 50 forms a U-shaped structure. The eighth side portion 52 is disposed perpendicular to the thirteenth side portion 57, the second side portion 43 is opposite to the top end of the eighth side portion 52, and the ninth side portion 53 is disposed perpendicularly to the fourteenth side portion 58, the third side portion 44 may be offset from the top end of the ninth side portion 53; the tenth side portion 55 is disposed perpendicular to the fifteenth side portion 59, and the fifth side portion 46 is offset from the top end of the tenth side portion 55, the twelfth side portion 56 is disposed perpendicular to the sixteenth side 50, and the sixth side portion 47 is offset from the top end of the twelfth side portion 56.
[0039] 由图 2、 图 6、 图 7、 图 8、 图 9所示, 金属导磁夹 6内设有成对设置的磁钢 10, 定 位板 8上形成有磁钢支撑块, 磁钢 10位于磁钢支撑块上侧, 磁钢支撑块的最高处 低于动触点 5的最低处。 磁钢支撑块由若干个磁钢支撑块单体 16组成, 磁钢支撑 块单体和磁钢形成有相适应的定位结构, 磁钢形成有磁钢定位缺口 17, 磁钢支 撑块单体 16形成有和磁钢定位缺口 17相适应的磁钢定位凸起 18。 磁钢的长度与 第八侧部和第十一侧部之间的距离、 第九侧部和第十二侧部之间的距离相适应 , 磁钢的宽度与第九侧部、 第八侧部、 第十一侧部、 第十二侧部的长度相适应  [0039] As shown in FIG. 2, FIG. 6, FIG. 7, FIG. 8, and FIG. 9, the metal magnetic conductive clip 6 is provided with a pair of magnetic steel 10, and a magnetic steel supporting block is formed on the positioning plate 8, and the magnetic steel is formed. 10 is located on the upper side of the magnetic steel support block, and the highest point of the magnetic steel support block is lower than the lowest point of the movable contact 5. The magnetic steel support block is composed of a plurality of magnetic steel support block units 16 , and the magnetic steel support block unit and the magnetic steel form an appropriate positioning structure, the magnetic steel is formed with a magnetic steel positioning notch 17 , and the magnetic steel support block unit 16 A magnet positioning projection 18 is formed which is adapted to the magnetic steel positioning notch 17. The length of the magnetic steel is adapted to the distance between the eighth side portion and the tenth side portion, the distance between the ninth side portion and the twelfth side portion, the width of the magnetic steel and the ninth side portion, the eighth side The length of the part, the eleventh side, and the twelfth side are adapted
[0040] 磁钢 10包括第一磁钢和第二磁钢, 第一磁钢和与第一磁钢相适应的磁钢支撑块 单体位于第八侧部 52和第十一侧部 55之间, 第二磁钢和与第二磁钢相适应的磁 钢支撑块单体位于第九侧部 53和第十二侧部 56之间。 且第一磁钢位于第二侧部 4 3和第十三侧部 44之间, 第一磁钢位于第五侧部 46和第十五侧部 59之间, 第二磁 钢位于第三侧部 44和第十四侧部 58之间, 第二磁钢位于第十六侧部 50和第六侧 部 47之间。 [0040] The magnetic steel 10 includes a first magnetic steel and a second magnetic steel, and the first magnetic steel and the magnetic steel support block unit adapted to the first magnetic steel are located at the eighth side portion 52 and the tenth side portion 55. The second magnetic steel and the magnetic steel support block unit adapted to the second magnetic steel are located between the ninth side portion 53 and the twelfth side portion 56. And the first magnetic steel is located between the second side portion 43 and the thirteenth side portion 44, and the first magnetic steel is located between the fifth side portion 46 and the fifteenth side portion 59, the second magnetic The steel is located between the third side portion 44 and the fourteenth side portion 58, and the second magnetic steel is located between the sixteenth side portion 50 and the sixth side portion 47.
本发明的金属导磁夹的第一导磁夹单体和第二导磁夹单体可由一块钢板切割后 弯折形成, 金属导磁夹不是冲压一体成型, 而是由两个单体组成, 其生产工艺 更为简单、 成本更低。 本发明的绝缘板不是与金属导磁夹钎焊固定的, 而是通 过绝缘板成型吋一体成型得到的第一固定孔、 轭铁板上的第二固定孔和紧固件 The first magnetically permeable clip unit and the second magnetic permeable clip unit of the metal magnetic permeable clip of the present invention may be formed by cutting and bending a single steel plate, and the metal magnetic permeable clip is not integrally formed by stamping, but is composed of two monomers. The production process is simpler and lower cost. The insulating plate of the present invention is not brazed to the metal magnetically permeable clip, but is formed by integrally forming the first fixing hole formed by the insulating plate, the second fixing hole and the fastener on the yoke plate.
(螺栓) 三者的配合进行固定, 金属导磁夹支撑在绝缘板和轭铁板之间, 可避 免因钎焊工艺带来的高成本, 可降低高压直流继电器的生产、 组装成本。 第一 固定孔和第二固定孔位于四角处, 使得本发明的绝缘板、 金属导磁夹和轭铁板 形成的封闭腔室更加稳定、 可靠性更高。 由于本发明采用陶瓷材质的绝缘板, 不必担心长期使用后绝缘板的变形、 不必担心因对静触点组件的支撑强度下降 所带来的参数变化, 本发明的可靠性更高。 (Bolt) The three components are fixed together. The metal magnetic clip is supported between the insulating plate and the yoke plate to avoid the high cost caused by the brazing process and reduce the production and assembly cost of the high-voltage DC relay. The first fixing hole and the second fixing hole are located at the four corners, so that the insulating chamber formed by the insulating plate, the metal magnetic clamping clip and the yoke plate of the present invention is more stable and more reliable. Since the present invention employs a ceramic insulating plate, there is no need to worry about deformation of the insulating plate after long-term use, and there is no need to worry about parameter variations due to a decrease in supporting strength of the stationary contact assembly, and the reliability of the present invention is higher.

Claims

权利要求书 Claim
一种高压直流继电器, 包括轭铁板、 设置于轭铁板上方的静触点组件 和动触点组件, 所述静触点组件包括引出端和静触点, 所述动触点组 件包括动簧片和动触点, 其特征在于所述轭铁板上侧设有定位板, 定 位板形成有向上延伸的定位框, 定位框外围设有呈围合结构的金属导 磁夹, 金属导磁夹下端与定位板相抵, 金属导磁夹的上端与绝缘板相 抵, 所述轭铁板和绝缘板通过紧固件固定从而将金属导磁夹限定在轭 铁板和绝缘板之间, 所述绝缘板、 金属导磁夹和轭铁板三者形成容纳 静触点组件和动触点组件的腔室。 A high voltage direct current relay includes a yoke plate, a static contact assembly disposed above the yoke plate, and a movable contact assembly, the static contact assembly including a lead end and a stationary contact, the movable contact assembly including The reed and the movable contact are characterized in that a positioning plate is arranged on the side of the yoke plate, and the positioning plate is formed with an upwardly extending positioning frame, and a metal magnetic clamping clip with a surrounding structure is arranged around the positioning frame, and the metal is magnetically guided. The lower end of the clip is opposite to the positioning plate, and the upper end of the metal magnetic clip is opposite to the insulating plate, and the yoke plate and the insulating plate are fixed by fasteners to define the metal magnetic clip between the yoke plate and the insulating plate, The insulating plate, the metal magnetically permeable clip, and the yoke plate form a chamber that houses the stationary contact assembly and the movable contact assembly.
根据权利要求 1所述的高压直流继电器, 其特征在于所述定位框上缘 的高度高于动触点与静触点接触结合处的高度, 所述金属导磁夹由呈The high voltage direct current relay according to claim 1, wherein a height of an upper edge of the positioning frame is higher than a height of a contact of the movable contact and the stationary contact, and the metal magnetic clamp is
U形结构的第一导磁夹单体和呈 U形结构的第二导磁夹单体组成, 所 述第一导磁夹单体的幵口和第二导磁夹单体的幵口相对, 第一导磁夹 单体和第二导磁夹单体通过设置在第一导磁夹单体幵口处和第二导磁 夹单体幵口处的相互配合的榫头和榫槽连接。 The first magnetic flux clip unit of the U-shaped structure and the second magnetic magnetic clip unit of the U-shaped structure, the mouth of the first magnetic clip unit and the mouth of the second magnetic clip unit are opposite The first magnetically permeable clip unit and the second magnetically permeable clip unit are connected by a mating boring head and a tongue and groove provided at the first magnetic permeable clip unit mortise and the second magnetic permeable clip unit mortise.
根据权利要求 2所述的高压直流继电器, 其特征在于所述定位框包括 第一定位框和第二定位框, 所述第一导磁夹单体与第二导磁夹单体拼 接组合后可套设在第一定位框和第二定位框外, 且所述第一定位框和 第二定位框间隔设置。 The high voltage direct current relay according to claim 2, wherein the positioning frame comprises a first positioning frame and a second positioning frame, and the first magnetic clamping clip unit and the second magnetic clamping clip are spliced and combined. The sleeve is disposed outside the first positioning frame and the second positioning frame, and the first positioning frame and the second positioning frame are spaced apart.
根据权利要求 1所述的高压直流继电器, 其特征在于所述绝缘板由陶 瓷材质制成, 所述引出端包括上段、 中段和下段, 所述静触点与引出 端的下段相固定, 所述引出端的上段位于绝缘板外侧, 所述引出端的 中段设有外螺纹, 绝缘板形成有与引出端中段相配的螺纹通孔, 所述 引出端与绝缘板螺纹固定, 所述绝缘板的螺纹通孔为绝缘板烧结吋一 体成型。 The high voltage direct current relay according to claim 1, wherein the insulating plate is made of a ceramic material, and the leading end comprises an upper section, a middle section and a lower section, and the static contact is fixed to a lower section of the lead end, and the lead is taken out. The upper portion of the end is located outside the insulating plate, the middle portion of the leading end is provided with an external thread, and the insulating plate is formed with a threaded through hole matched with the middle portion of the leading end, the leading end is screwed with the insulating plate, and the threaded through hole of the insulating plate is The insulating plate is sintered and integrally formed.
根据权利要求 1或 2或 3所述的高压直流继电器, 其特征在于所述绝缘 板形成有若干个第一固定孔, 所述轭铁板形成有与第一固定孔对应的 若干个第二固定孔, 所述紧固件包括螺栓, 所述螺栓穿过第一固定孔 后与第二固定孔螺纹连接, 或所述螺栓依次穿过第一固定孔和第二固 定孔后与螺栓用螺母相配, 所述定位板形成有可供螺栓通过的让位缺 口或让位孔。 The high voltage direct current relay according to claim 1 or 2 or 3, wherein the insulating plate is formed with a plurality of first fixing holes, and the yoke plate is formed with a plurality of second fixings corresponding to the first fixing holes. a hole, the fastener includes a bolt, and the bolt passes through the first fixing hole After being screwed to the second fixing hole, or the bolt passes through the first fixing hole and the second fixing hole in sequence, and is matched with the bolt nut, the positioning plate is formed with a retaining notch or a retaining hole for the bolt to pass through. .
[权利要求 6] 根据权利要求 1所述的高压直流继电器, 其特征在于所述引出端包括 上段、 中段和下段, 所述引出端的上段位于绝缘板外侧, 所述绝缘板 形成有通孔, 所述引出端向下穿过通孔并使引出端的中段位于通孔内 、 使引出端下段位于绝缘板下侧, 所述引出端下段的底面形成有静触 点容纳槽, 所述静触点固定在所述静触点容纳槽内, 所述引出端下段 外缘形成有外螺纹结构并搭配有锁紧螺母。  [Claim 6] The high voltage direct current relay according to claim 1, wherein the leading end comprises an upper section, a middle section and a lower section, and an upper section of the outlet end is located outside the insulating board, and the insulating board is formed with a through hole. The leading end passes through the through hole downwardly and the middle portion of the leading end is located in the through hole, the lower end portion of the leading end is located at the lower side of the insulating plate, and the bottom surface of the lower end portion of the leading end is formed with a static contact receiving groove, and the static contact is fixed In the static contact receiving groove, the outer edge of the lower end of the leading end is formed with an external thread structure and is matched with a lock nut.
[权利要求 7] 根据权利要求 1或 2或 3所述高压直流继电器, 其特征在于所述定位板 形成有若干个向上延伸的磁钢支撑块, 磁钢放置在所述磁钢支撑块上 所述磁钢形成有磁钢定位缺口, 磁钢支撑块形成有与所述磁钢定位缺 口相适应的磁钢定位凸起。 [Claim 7] The high voltage direct current relay according to claim 1 or 2 or 3, wherein the positioning plate is formed with a plurality of upwardly extending magnetic steel support blocks, and the magnetic steel is placed on the magnetic steel support block. The magnetic steel is formed with a magnetic steel positioning notch, and the magnetic steel supporting block is formed with a magnetic steel positioning protrusion adapted to the magnetic steel positioning notch.
[权利要求 8] 根据权利要求 2或 3所述的高压直流继电器, 其特征在于所述第一导磁 夹单体和第二导磁夹单体形状结构和大小一致。  [Claim 8] The high voltage direct current relay according to claim 2 or 3, characterized in that the first magnetic permeable holder unit and the second magnetic permeable holder unit have the same shape and size.
[权利要求 9] 根据权利要求 1或 2或 3所述的高压直流继电器, 其特征在于所述定位 板为塑料材质。 [Claim 9] The high voltage direct current relay according to claim 1 or 2 or 3, wherein the positioning plate is made of a plastic material.
[权利要求 10] 根据权利要求 1或 2或 3所述的高压直流继电器, 其特征在于所述绝缘 板表面至少设有一条加强筋, 所述加强筋沿绝缘板的长方向设置。 [Claim 10] The high voltage direct current relay according to claim 1 or 2 or 3, characterized in that the surface of the insulating plate is provided with at least one reinforcing rib, and the reinforcing rib is disposed along the longitudinal direction of the insulating plate.
PCT/CN2016/089176 2016-04-29 2016-07-07 High-pressure direct-current relay WO2017185526A1 (en)

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