WO2017183760A1 - Portable power supply device, for wire-feeding welding, having common wire feeder - Google Patents

Portable power supply device, for wire-feeding welding, having common wire feeder Download PDF

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Publication number
WO2017183760A1
WO2017183760A1 PCT/KR2016/005137 KR2016005137W WO2017183760A1 WO 2017183760 A1 WO2017183760 A1 WO 2017183760A1 KR 2016005137 W KR2016005137 W KR 2016005137W WO 2017183760 A1 WO2017183760 A1 WO 2017183760A1
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WO
WIPO (PCT)
Prior art keywords
welding
wire feeder
power supply
wire
portable power
Prior art date
Application number
PCT/KR2016/005137
Other languages
French (fr)
Korean (ko)
Inventor
권도형
Original Assignee
권도형
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020160048732A external-priority patent/KR101802939B1/en
Priority claimed from KR1020160050506A external-priority patent/KR101802942B1/en
Application filed by 권도형 filed Critical 권도형
Publication of WO2017183760A1 publication Critical patent/WO2017183760A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/10Other electric circuits therefor; Protective circuits; Remote controls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • B23K9/133Means for feeding electrodes, e.g. drums, rolls, motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Definitions

  • the present invention relates to a power supply for use in wire feeding welding, and more particularly to a portable power supply for wire feeding welding.
  • the present invention also relates to a welding apparatus, and more particularly, to a portable power supply device for wire feeding welding having a common wire feeder.
  • Welding is a joining method in which separate and joined metal materials to be bonded to each other are heated and melted in a state where they are joined together or overlapped. It is a technology widely used throughout the industry including the fields of machinery and civil engineering, as well as electrical and electronic fields, and is being continuously developed to meet demands such as high quality, high productivity, and safety.
  • Such welding is classified into CO2 welding, MIG welding, MAG welding, TIG welding, arc welding, etc., depending on the material to be welded and the amount of current used, and arc welding or gas welding depending on whether electricity is used or gas is used. Sometimes classified.
  • Arc welding among the various welding is a welding method of inducing arc discharge for welding, and includes carbon arc welding, metal arc welding, high frequency arc welding and the like.
  • CO2 welding and MIG welding of the arc welding is a welding method using a consumable electrode. That is, by continuously supplying the front end of the wire electrode continuously released from the reel into the arc formed in the base material so that the wire electrode is melted by heat, thereby forming a melted portion welded to the base material and welding while the melted part solidifies. To lose.
  • the wire feeding welding apparatus of this type requires electricity to form an arc, a consumable wire electrode, and a basic component is a welding apparatus, a wire feeder, a welding torch, a welding cable, and the like.
  • TIG welding is a method of generating an arc between the non-consumable tungsten welding rod and the base material and using arc heat.
  • the TIG welding is a welding method in which a melting rod is melted and welded while supplying an inert gas to prevent oxidation and nitriding.
  • a welding device is also used for TIG welding.
  • the welding device receives an AC power applied from the outside and converts the DC power to a DC suitable for welding.
  • the welding device has a structure having a control panel on one side thereof.
  • the wire feeder is a device for releasing the wire electrode at a desired speed while passing through a reel in which the wire electrode is wound, and supplying the torch through a welding cable.
  • a wire feeder includes a motor, a plurality of feeding rollers, a controller, and the like, for supplying a wire electrode at a required speed.
  • the wire feeder is a separate device that is connected to the welding apparatus using a single cable, and receives or receives an operation signal from the welding apparatus to supply or retrieve the wire electrode.
  • This wire feeder is embedded inside the welding apparatus in the case of a portable. (Reference : )
  • a non-portable power supply device including a wire feeder used by connecting with a single cable, hereinafter referred to as a general welding device
  • a portable power supply device for external work together It can also be operated.
  • operating two kinds of welding devices in this way means operating two wire feeders. Since the portable power supply has a built-in wire feeder, it has two wire feeders.
  • the portable power supply device 11 and the general welding device 19 are used.
  • the portable power supply device 11 is composed of a welding machine 13 for outputting electric power, control signals and the like, and a wire feeder 15 for supplying wire electrodes to the welding torch 17 side.
  • the general welding device 19 is connected to a separate wire feeder 21 through a single cable (23).
  • the wire feeder 21 is a separate device from the general welding device 19, the role is the same as the portable power supply (11). Therefore, even if it connects and uses the said general welding apparatus 19 to the wire feeder 15 of the portable power supply apparatus 11, there is no problem in supplying a wire electrode.
  • the wire feeder is a device for releasing the wire electrode at a desired speed while passing through a reel in which the wire electrode is wound, and supplying the torch through a welding cable.
  • a wire feeder includes a motor, a plurality of feeding rollers, a controller, and the like, for supplying a wire electrode at a required speed.
  • the wire feeder embedded product has a limitation in that the size of the power supply device cannot be reduced due to its own size of the wire feeder, or only a small reel can be embedded therein. This is because large diameter and wide reels cannot be stored inside the power supply.
  • the conventional power supply device is not provided with a separate storage space for accommodating the cable, for example, in the case of a power line, it is inconvenient because it can be arranged by appropriately wound or placed somewhere. For example, when the power supply moves, the cable can be pulled out and dragged to the ground.
  • the multi-purpose welding machine has a structure in which a plurality of loading boxes are formed in the center of the welder body, and the loading boxes are opened and closed by an opening and closing door.
  • the above-mentioned loading box is simply stored in the front, so that a convenient device such as winding means for winding the cable is not applied.
  • a convenient device such as winding means for winding the cable is not applied.
  • the operator since it is completely open, the operator may put not only the cable but also the welding gloves or other accessories into the storage box, and the cable storage box may become dirty and, in some cases, the cable may not be stored.
  • the present invention has been created to solve the above problems, and can be operated by connecting the wire feeder which is integrally provided with an external general welding apparatus so that it is not necessary to provide a separate wire feeder to reduce the cost.
  • An object is to provide a portable power supply having a common wire feeder.
  • an object of the present invention is to provide a portable power supply device having a common wire feeder that can be implemented by distinguishing the combined function of the original welder and the wire feeder, the sole function of the welder, and the sole function of the wire feeder.
  • the present invention has been created to solve the above problems, the outer side of the casing, having a reel hook portion that can adjust the distance to the casing can be mounted on the reel of various sizes, suitable for multi-purpose welding work, in particular load supporter It is applied to maintain a stable posture even if a large heavy reel is mounted. Furthermore, when the wire electrode is not used, the reel hanger part can be brought into close contact with the casing. It is an object of the present invention to provide a portable power supply device for wire feeding welding, which has a power line winder part which can be wound inside.
  • the present invention when welding using the other welding device, it is possible to supply a wire electrode using a terminal and a single cable connecting portion provided in the casing to provide a portable power supply device for wire feeding welding that can be utilized as a wire supply device. There is a purpose.
  • the portable power supply device having a common wire feeder of the present invention for achieving the above object is installed in the portable power supply device having a welding machine having a control panel and a wire feeder for supplying a wire electrode. It is characterized in that the connecting portion is connected to the welding machine so that the wire feeder can be used for the welding operation of the other welding device.
  • connection portion And a connecting port to which the wire feeder control line is fixed, and a power connector connected to the welding torch.
  • control panel It is characterized in that the function selection switch for determining whether to use only the wire feeder without using the welding machine.
  • control panel In the state of being switched to the mode using the welding machine through the function selection switch, characterized in that the wire switch is further provided to determine whether or not to supply the wire electrode.
  • control panel It characterized in that the inching switch is further provided to determine whether to supply or retrieve the wire electrode when the wire feeder is driven.
  • Portable power supply for wire feeding welding of the present invention for achieving the above object, the casing having an inner space; Guide means provided on one side of the casing; An extension rod capable of extending in the longitudinal direction while being supported by the guide means; A reel hook rod fixed to an end of the extension rod and supporting a reel to which a wire electrode is wound; It characterized in that it comprises a fixing means for fixing the position of the extension rod with respect to the guide bracket.
  • the housing fixed to the power line 27 for applying external power to the inside of the casing is provided on one side of the casing (13);
  • the lower portion of the casing characterized in that the load supporter for canceling the moment generated by the load of the reel hanging on the reel hook rod is characterized in that it is provided.
  • the load supporter A support rail fixed to the bottom of the casing, an extension plate which is supported by the support rail and extends in the longitudinal direction, and which is drawn out of the casing in a state supported by the support rail if necessary, and an end of the extension plate. It is characterized in that it comprises a leg in contact with the ground.
  • the elongated rod is formed with a long hole extending in the longitudinal direction
  • the fixing means is a long hole through member extending to the outside of the casing in the state accommodated in the inside of the long hole, and the long hole through member from the outside of the casing It characterized in that it comprises a position setting member for fixing the extension rod to the casing by engaging.
  • the portable power supply device having the common wire feeder of the present invention made as described above can be operated by connecting the wire feeder provided integrally with an external general welding apparatus so that a separate wire feeder is not required. The cost can be reduced.
  • the portable power supply apparatus of the present invention can be implemented by dividing the combined function of the original welder and the wire feeder, the sole function of the welder, and the independent function of the wire feeder.
  • the portable power supply device for wire feeding welding of the present invention made as described above is equipped with a reel hook portion that can adjust the distance to the casing outside of the casing, and thus can be mounted on reels of various sizes, which is suitable for multi-purpose welding work.
  • the load supporter is applied so that a stable posture can be maintained even when a large weight reel is mounted.
  • the reel hanger can be brought into close contact with the casing. It also has a power line winder that can wind the power line inside it, so it is easy to arrange the power line.
  • the portable power supply device for wire feeding welding of the present invention can be used as a wire supply device because the wire electrode can be supplied using a terminal and a single cable connection part provided in the casing during welding using another welding device.
  • 1 is a view for explaining the operation of the conventional welding apparatus.
  • FIG. 2 is a view for explaining the concept of a portable power supply for wire feeding welding having a common wire feeder according to an embodiment of the present invention.
  • 3 and 4 are perspective views of a portable power supply for wire feeding welding having a common wire feeder according to an embodiment of the present invention.
  • FIG. 5 is a partially exploded perspective view of a portable power supply for wire feeding welding having a common wire feeder according to an embodiment of the present invention.
  • FIG. 6 is a partially cutaway perspective view of a portable power supply device for wire feeding welding having the common wire feeder shown in FIG. 5.
  • FIG. 7 is an exploded perspective view showing the internal structure of the portable power supply device for wire feeding welding provided with the common wire feeder shown in FIG. 5.
  • 29b Extension plate 29c: Support block 29d: Locking block
  • Terminal 53 Single cable connection
  • FIG. 2 is a view for explaining the concept of a portable power supply device 31 having a common wire feeder 35 according to an embodiment of the present invention.
  • the portable power supply device 31 As shown, the portable power supply device 31 according to the present embodiment, a welding machine 33 for supplying electric power and gas during welding and outputting a control signal, and a common wire feeder 35 for supplying a wire electrode. It includes.
  • the term common use implies that the wire feeder can be used in connection with the welding machine 33 as well as an external general welding device 19. In other words, the welding machine 33 and the general welding device 19 is optional but can be used together.
  • the configuration or operation of the common wire feeder 35 itself is the same as a general wire feeder.
  • connection part 57 is provided on one side of the common wire feeder 35, and a single cable 23 is connected to the connection part 57.
  • the single cable 23 is a cable for transmitting the control signal of the general welding device 19 to the common wire feeder 35, and is composed of three lines of power line, gas supply line, and control line. As shown in FIG. 1, the single cable 23 is the same as the single cable 23 connecting the general welding device 19 and the wire feeder 21.
  • the common wire feeder 35 can be used as a general wire feeder (for example, 21 in FIG. 1). Will be. That is, the general welding device 19 can be controlled to supply a wire electrode, gas, or electric power to the welding torch 17.
  • FIG. 3 and 4 are perspective views of a portable power supply device 31 having a common wire feeder according to an embodiment of the present invention.
  • the portable power supply device 31 includes a welding machine 33 having a control panel 41 and a common wire feeder 35 provided on one side of the welding machine 33. do.
  • a control unit including a converter, an amplifier rectifier inverter, a pump, or the like for converting electric power supplied from the outside into a direct current is disposed.
  • the internal configuration of the casing 39 is similar to that of a general welder.
  • control panel 41 is provided with various switches for driving the welding machine 33 and the common wire feeder 35, a port to which a welding cable or a gas supply tube is connected.
  • the power connector 51, the gas terminal 53, the connecting port 55, and the like are disposed on the opposite side of the control panel 41, that is, the common wire feeder 35.
  • the power connector 51, the gas terminal 53, and the connecting port 55 may include a connection part for connecting the general welding device (19 of FIG. 2) to the portable power supply device 31. 57).
  • the general welding device 19 When the general welding device 19 is not used, nothing is connected to the connecting portion 57.
  • the power connector 51 switches the function selection switch 43, which will be described later, to use the portable power supply 31 as the sole function of the wire feeder, and thus, the power line of the single cable 23 (not shown). This is the part that is connected.
  • Power supplied to the power connector 51 through the single cable 23 is transmitted to the welding torch.
  • the gas terminal 53 is a portion to which the gas supply line of the single cable 23 is connected in order to use the welding device 31 as a wire feeder.
  • the gas supplied to the gas terminal 53 is used for welding.
  • the connecting port 55 is a port to which the control line is connected. That is, as a terminal to which the control line of the single cable 23 connects, the control signal applied from the general welding device 19 is received and transmitted to the common wire feeder 35, whereby the common wire feeder 35 is externally welded. To be controlled by the device 19. Power for operating the common wire feeder 35 is also supplied through the connecting port 55.
  • a function selection switch 43 a wire switch 45, a gas supply switch 47 and an inching switch 49 are arranged.
  • Each of the switches 43, 45, 47, and 49 is a seesaw type switch and allows one of two options to be selected.
  • the function selection switch 43 is a switch for determining whether to use the welding device 31 or only the common wire feeder 35 in the welding device 31.
  • the portable power supply device 31 itself can be used as the original welding device.
  • the welding machine 33 can be driven to perform welding.
  • the welding at this time may be a CO 2 welding or a MIG welding requiring a wire electrode, or a TIG welding or a MMA (passive arc) welding without using a wire electrode.
  • the wire feeder function is limited to the use of the welder 33 and can use only the common wire feeder 35. Since the welding machine 33 is not used, the power supply for driving the welding machine 33 is cut off.
  • connection portion 57 and the general welding device 19 must be connected using the single cable 23.
  • the wire switch 45 is a switch operated in a state in which the function selection switch 43 is pressed upwardly, that is, in a state where a welding machine using function is selected.
  • the wire switch 45 When the wire switch 45 is pressed upward to select WIRE, the common wire feeder 35 is activated to supply electrode wires. In the case where CO 2 welding or MIG welding is required for the wire electrode, both the function selection switch 43 and the wire switch 45 should be pressed upward.
  • the wire switch 45 is lowered and NO wire is selected. If NO WIRE is selected, only the welder 33 is operated and the common wire feeder 35 is not operated.
  • the gas supply switch 47 is a switch for determining whether to supply gas to the welding torch. When the gas supply switch 47 is raised up, the gas is supplied, and when it is down, the gas supply is cut off.
  • the inching switch 49 operates the common wire feeder 35 to advance the wire electrode to the torch side through the welding cable, and to move the wire electrode used to enter the welding cable to the rear. This switch selects reverse mode.
  • the reverse mode implements an operation of, for example, performing CO 2 welding using a wire electrode and then reversing the wire electrode from the welding cable when switching to TIG welding. If a wire electrode is contained in the welding cable, it may cause interference with the tungsten electrode or the MMA welding rod, thereby moving the used electrode backward.
  • the portable power supply device having the common wire feeder according to the present embodiment made as described above operates in various modes, that is, the welding machine 33 through the function selection switch 43 and the wire switch 45 and the like. And the combined operation of the wire feeder 35, the single operation of the welder 33, and the single operation of the wire feeder 35 can be selectively implemented, thereby enabling a wide range of use and economical operation.
  • the portable power supply device 11 is a power supply device that can be used for arc welding, and is characterized by having a reel hook portion 41 and a power line winder portion 39 for hooking a reel.
  • the reel hook portion 41 may be set to fit the size of the reel, and is provided with a load supporter 29 to cancel the moment generated by the weight of the reel to maintain a stable posture.
  • FIG 5 is a partially exploded perspective view of the wire feeding welding portable power supply 11 according to an embodiment of the present invention
  • Figure 6 is a partial cutaway perspective view of the wire feeding welding portable power supply.
  • the portable power supply device 11 for wire feeding welding includes a casing 13 having an inner space, and a reel hook portion 41 provided at one side of the upper end of the casing 13. And a power line winder unit 39 positioned at one side of the casing 13 and winding the power line 27 therein, and a load supporter 29 installed below the reel hanger 41. do.
  • the casing 13 takes the form of a box and has a handle (without reference numeral) on the top thereof.
  • a handle without reference numeral
  • well-known components necessary for welding are installed in the casing 13.
  • the reel hanger 41 serves to rotatably support the reel 37 in which the wire electrode is wound.
  • the size of the reel 37 varies depending on the type of wire electrode, but the reel hook portion 41 in the present embodiment takes this into consideration. That is, the reel hook rod 15 into which the reel 37 is fitted is movable relative to the casing 13.
  • the reel hanger 41 is extended to the outside of the casing 13 in a state supported by the guide bracket 23 and the guide bracket 23 is horizontally fixed to the inner upper one side of the casing (13)
  • An extension rod 25 slidable in the longitudinal direction, a connector 17 provided at the front end of the extension rod 25, and a rear end thereof fixed to the connector 17 and perpendicular to the extension rod 25.
  • Reel hook rod 15 extending to the, and includes a pressing fixing portion 21 for fixing the position of the extension rod 25 with respect to the guide bracket (23).
  • the extension rod 25 has a long hole 25a which is laterally opened as a rod-shaped member having a rectangular cross-sectional shape.
  • the long hole 25a is a hole through which the male screw portion 21a of the pressing fixing portion 21 passes.
  • the guide bracket 23 is bent at a right angle so as to be interviewed with the bottom surface and one side of the extension rod 25, and both widthwise ends thereof are bolted to the casing 13.
  • the edge portion of the casing facing the guide bracket 23 also forms a right angle to the upper surface and the other side of the extension rod 25 to interview.
  • the extension rod 25 is slidably movable in the longitudinal direction while being inserted into the rectangular tunnel type space provided by the inner corner portion of the casing 13 facing the guide bracket 23 and the guide bracket 23.
  • the movement of the extension rod 25 in the longitudinal direction means that the distance of the reel hook rod 15 relative to the casing 13 is adjusted. That is, it is possible to mount any number of reels 37 having various diameters.
  • the pressing fixing part 21 is integrally formed with the locking block portion 21b and the locking block portion 21b remaining inside the extension rod 25, and the through hole of the long hole 25a and the casing.
  • the external threaded portion 21a exposed to the outside of the casing 13 and the external threaded portion 21a are coupled to the externally threaded portion 21a from the outside of the casing 13 to pull the latching block 21b to extend the extension rod ( 25) includes a fixing nut (19) for tightly fixing the inner wall surface of the casing (13).
  • the fixing nut 19 When the fixing nut 19 is released, the locking block portion 21b is opened from the extension rod 25 so that the position adjustment of the extension rod 25 is possible. By operating the fixing nut 19 is to adjust the distance of the reel hanger rod 15 relative to the casing (13).
  • the load supporter 29 serves to prevent the power supply device 11 from falling forward by the weight of the reel 37 hanging on the reel hook rod 15.
  • the front side of the power supply is the reel hanger rod 15 is located.
  • the load supporter 29 is to cancel the moment generated by the weight of the reel 37 so that the power supply does not move forward, is fixed to the lower support frame 31 of the casing 13 and the casing 13
  • a support rail 33 extending horizontally from the bottom, an extension plate 29b slidably movable in a state supported by the support rail 33, and a leg 29a fixed to an end surface of the end plate 29b.
  • a hook portion 29e and a locking block 29d assembly provided on the upper upper surface of the extension plate 29b.
  • the supporting frame 31 covers and protects the lower end of the casing 13 and has a leg at the bottom thereof to lift the casing 13 from the ground.
  • a hanger slit 35 is formed at the center of the support frame 31. The hanger slit 35 accommodates the hook portion 29e of the locking block 29d as a hole extending in a direction parallel to the reel hanger rod 15.
  • the extension plate 29b is a rectangular member extending in the longitudinal direction with a predetermined width and thickness, and when necessary, that is, a reel 37 having a heavy weight is mounted on the reel hook rod 15 so that the power supply 11 is moved forward. When it seems to lose, it is pulled out and acts as a holding. In other words, it serves to cancel the moment generated by the reel (37).
  • the leg 29a supports the extension plate 29b in contact with the ground to generate an upward moment.
  • Both ends of the support block 29c are fixed to the upper surface of the extension plate 29b and support the locking block 29d at the bottom thereof.
  • the locking block 29d is a member that is referred to as a seesaw in a state supported by the support block 29c, and has a hook portion 29e at the front end and a spring 29f at the bottom end of the rear end.
  • the spring 29f elastically supports the rear end of the locking block 29d to maintain the hook 29e in the lowered position.
  • the hook portion 29e is fitted to the hanger slit 35 in a state where the extension plate 29b is completely inserted into the support rail 33.
  • Reference numeral 51 is a terminal.
  • the terminal 51 is a power supply connector for a welding torch used when using another welding machine.
  • Reference numeral 53 denotes a single cable connection.
  • the single cable connection part 53 is a part to which a single cable is connected when the wire feeder is connected to another welding machine.
  • the terminal 51 and the single cable connecting portion 53 provided as described above enable the power supply device of the present embodiment to be used as a feeding means of the wire electrode, that is, a wire feeder when the other welding device is used.
  • FIG. 7 is an exploded perspective view of the portable power supply device 11 for explaining the structure of the power line winder 39.
  • the power line winder part 39 has the purpose of winding the power line 27 which receives the electric power required for welding into the casing 13 inside the casing 13. When the plug of the power line 27 is pulled, of course, the power line 27 is released from the power line winder 39.
  • the power line winder part 39 has a cylindrical housing fixing bracket 39b fixed to the inside of the casing 13 and the housing fixing bracket 39b and has a cylindrical shape.
  • a housing 39c having an internal space 39a for accommodating a power line, a hub 39n provided at a central portion of the housing 39c and serving as a centripetal point at which the power line 27 is wound around the housing 39c;
  • the winding disk 39d rotatable in a state supported by the hub 39n and the winding disk 39d and the winding disk 39d are rotated to wind the power line 27 into the housing 39c.
  • Handle 39k Handle 39k.
  • the inclined surface portion 39m is formed on the inward surface of the winding disk 39d, that is, the surface facing the internal space 39a.
  • the inclined surface portion 39m guides the power line 27 wound into the housing 39c toward the hub 39n.
  • a power line holder 39p is provided at the outer side of the inward surface of the winding disc 39d.
  • the power line holder 39p pulls the power line 27 to be wound into the housing 39c.
  • a through hole is formed in the power line holder 39p, and the power line 27 is fitted into the through hole. Therefore, when the winding disk 39d is rotated, the power line holder 39p revolves around the hub 39n and winds up the power line 27 to the hub 39n.
  • a fixed disk 39e is provided at the center of the outer surface of the winding disk 39d.
  • the fixed disk 39e is coupled to the rotating plate 39f as a member fixed to the winding disk 39e.
  • the rotating plate 39f is a disc-shaped member having a handle 39k therein, and rotates when the handle 39k is turned upside down to rotate the winding disk 39d.
  • the power line 27 is wound into the housing 39c, but the plug of the tip is not entered.
  • the plug is to be pulled to the outside of the casing.
  • the power line 27 comes out of the housing 39c.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Arc Welding Control (AREA)

Abstract

The present invention relates to a portable power supply device, for wire-feeding welding, having a common wire feeder. The present invention, which is provided on a welder, having a control panel, and a portable power supply device having a wire feeder for supplying a wire electrode, has a connection unit which is for connecting another welding apparatus to the welder and which enables the wire feeder to be used for a welding operation of the other welding apparatus. The portable power supply device, having a common wire feeder, which is formed as described above enables the wire feeder, which is integrally provided, to be connected to another general welding apparatus outside and be operated. Therefore, a separate wire feeder is not required and the cost can be reduced. Also, the portable power supply device enables separate implementation of multiple functions of the original welder and wire feeder, a single function of the welder and a single function of the wire feeder.

Description

공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치Portable power supply for wire feeding welding with common wire feeder
본 발명은 와이어 피딩방식 용접에 사용되는 전원장치에 관한 것으로서, 보다 상세하게는 와이어 피딩 용접용 휴대형 전원장치에 관한 것이다. The present invention relates to a power supply for use in wire feeding welding, and more particularly to a portable power supply for wire feeding welding.
또한, 본 발명은 용접장치에 관한 것으로서, 보다 상세하게는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치에 관한 것이다.The present invention also relates to a welding apparatus, and more particularly, to a portable power supply device for wire feeding welding having a common wire feeder.
용접은 상호 결합시킬 별도의 금속재료를 맞대거나 겹친 상태로 접합부위를 가열 및 용융시켜 붙이는 접합방법이다. 이는 기계나 건축 토목은 물론 전기전자 분야 등을 포함하는 산업전반에 걸쳐 광범위하게 사용되는 기술로서, 고품질, 고생산성, 안전성 등과 같은 요구를 충족시키기 위하여 계속적으로 개발되고 있다.Welding is a joining method in which separate and joined metal materials to be bonded to each other are heated and melted in a state where they are joined together or overlapped. It is a technology widely used throughout the industry including the fields of machinery and civil engineering, as well as electrical and electronic fields, and is being continuously developed to meet demands such as high quality, high productivity, and safety.
이러한 용접에는, 용접할 소재나 사용하는 전류량에 따라, CO2용접, MIG용접, MAG용접, TIG용접, 아크용접 등으로 구분되기도 하고, 전기를 사용하는지 가스를 사용하는지에 따라 아크용접, 가스용접으로 분류되기도 한다.Such welding is classified into CO2 welding, MIG welding, MAG welding, TIG welding, arc welding, etc., depending on the material to be welded and the amount of current used, and arc welding or gas welding depending on whether electricity is used or gas is used. Sometimes classified.
상기한 여러 가지 용접 중 아크용접은, 용접을 위해 아크방전을 유도하는 용접법으로서, 탄소아크용접과 금속아크용접과 고주파아크용접 등이 포함된다. Arc welding among the various welding is a welding method of inducing arc discharge for welding, and includes carbon arc welding, metal arc welding, high frequency arc welding and the like.
상기 아크용접 중 CO2용접과 MIG용접은 소모성전극을 사용하는 용접법이다. 즉, 릴(reel)로부터 연속적으로 풀려 나오는 와이어전극의 선단부를 모재에 형성된 아크속으로 연속 공급하여 와이어전극이 열에 의해 용융되도록 함으로써, 모재에 용착된 용융부를 형성하고 상기 용융부가 응고되면서 용접이 이루어지도록 하는 것이다.CO2 welding and MIG welding of the arc welding is a welding method using a consumable electrode. That is, by continuously supplying the front end of the wire electrode continuously released from the reel into the arc formed in the base material so that the wire electrode is melted by heat, thereby forming a melted portion welded to the base material and welding while the melted part solidifies. To lose.
이러한 방식의 와이어 피딩 용접장치는, 아크를 형성할 전기와, 소모성 와이어전극을 필요로 하며, 용접장치와 와이어피더와 용접토치와 용접케이블 등을 기본 구성요소로 한다.The wire feeding welding apparatus of this type requires electricity to form an arc, a consumable wire electrode, and a basic component is a welding apparatus, a wire feeder, a welding torch, a welding cable, and the like.
또한, TIG용접은 비소모성 텅스텐용접봉과 모재 사이에 아크를 발생하고 아크열을 이용하는 방식으로서, 산화 및 질화를 방지하기 위한 비활성가스를 공급하면서 용가봉을 녹여 용착시키는 방식의 용접법이다. TIG용접에도 용접장치가 사용됨은 물론이다.In addition, TIG welding is a method of generating an arc between the non-consumable tungsten welding rod and the base material and using arc heat. The TIG welding is a welding method in which a melting rod is melted and welded while supplying an inert gas to prevent oxidation and nitriding. Of course, a welding device is also used for TIG welding.
상기 용접장치는 외부로부터 인가되는 교류전력을 받아 용접에 적합한 직류로 변환 출력하는 것으로서 대부분 박스의 형태를 취하며 그 일측면에 제어패널을 구비한 구조를 갖는다. The welding device receives an AC power applied from the outside and converts the DC power to a DC suitable for welding. The welding device has a structure having a control panel on one side thereof.
또한, 상기 와이어피더는 와이어전극이 감겨있는 릴을 거치한 상태로 와이어전극을 원하는 속도로 풀어, 용접케이블을 통해 토치로 공급하는 장치이다. 이러한 와이어피더는 와이어전극을 요구된 속도로 공급하기 위한 모터와 다수의 피딩롤러와 제어부 등을 포함한다. In addition, the wire feeder is a device for releasing the wire electrode at a desired speed while passing through a reel in which the wire electrode is wound, and supplying the torch through a welding cable. Such a wire feeder includes a motor, a plurality of feeding rollers, a controller, and the like, for supplying a wire electrode at a required speed.
상기 와이어피더는 싱글케이블을 이용해 용접장치와 연결 사용하는 별도의 장비로서, 용접장치로부터 작동신호를 전달받아 와이어전극을 공급하거나 회수한다.The wire feeder is a separate device that is connected to the welding apparatus using a single cable, and receives or receives an operation signal from the welding apparatus to supply or retrieve the wire electrode.
이러한 와이어피더는 휴대용의 경우 용접장치의 내부에 내장된다. (참고 : ) This wire feeder is embedded inside the welding apparatus in the case of a portable. (Reference : )
[선행문헌1:국내등록특허 제10-1542424 휴대용 용접 와이어송급기][Previous Document 1: Domestic Patent No. 10-1542424 Portable Welding Wire Feeder]
[선행문헌2:국냉공개특허 제10-2010-0094688 휴대용 아크 용접기][Previous Document 2: National Cold Publication 10-2010-0094688 Portable Arc Welding Machine]
한편, 용접작업을 많이 하는 사용자의 경우, 작업장내에서만 사용하기 위한 비휴대형 전원장치(싱글케이블로 연결하여 사용하는 와이어피더 포함, 이하, 일반용접장치)와, 외부작업을 위한 휴대형 전원장치를 함께 운용하기도 한다. 그런데 이와같이 두 종류의 용접장치를 운용한다는 것은 두 대의 와이어피더를 운용한다는 의미이다. 휴대형 전원장치에는 와이어피더가 내장되어 있으므로, 두 대의 와이어피더를 갖는 것이다.On the other hand, for users who do a lot of welding work, a non-portable power supply device (including a wire feeder used by connecting with a single cable, hereinafter referred to as a general welding device) for use only in the workplace and a portable power supply device for external work together It can also be operated. However, operating two kinds of welding devices in this way means operating two wire feeders. Since the portable power supply has a built-in wire feeder, it has two wire feeders.
이를테면, 도 1에 도시한 바와같이, 휴대형 전원장치(11)와 일반용접장치(19)를 사용하는 것이다. For example, as shown in FIG. 1, the portable power supply device 11 and the general welding device 19 are used.
도시한 바와같이, 휴대형 전원장치(11)는, 전력과 제어신호 등을 출력하는 용접기(13)와, 와이어전극을 용접토치(17) 측으로 공급하는 와이어피더(15)로 구성되어 있다.As shown in the drawing, the portable power supply device 11 is composed of a welding machine 13 for outputting electric power, control signals and the like, and a wire feeder 15 for supplying wire electrodes to the welding torch 17 side.
또한 일반용접장치(19)는 싱글케이블(23)을 통해 별도의 와이어피더(21)와 연결되어 있다. 상기 와이어피더(21)는 일반용접장치(19)와 별도의 장비로서, 하는 역할은 휴대형 전원장치(11)와 동일하다. 따라서, 가령 상기 일반용접장치(19)를 휴대형 전원장치(11)의 와이어피더(15)에 연결해서 사용해도 와이어전극의 공급에는 문제가 없는 것이다.In addition, the general welding device 19 is connected to a separate wire feeder 21 through a single cable (23). The wire feeder 21 is a separate device from the general welding device 19, the role is the same as the portable power supply (11). Therefore, even if it connects and uses the said general welding apparatus 19 to the wire feeder 15 of the portable power supply apparatus 11, there is no problem in supplying a wire electrode.
그런데 종래의 휴대형 전원장치에는 일반용접장치(19)를 연결하기 위한 수단이 없었다. 따라서 일반용접장치(19)를 사용하기 위해서는 반드시 와이어피더(21)를 구비하여야 하였다. 문제는 상기 와이어피더(21)의 가격이 일반용접장치와 비슷하여 영세한 사업자에게는 큰 부담이라는 것이다.However, there is no means for connecting the general welding device 19 in the conventional portable power supply. Therefore, in order to use the general welding device 19, a wire feeder 21 must be provided. The problem is that the price of the wire feeder 21 is similar to a general welding device, which is a great burden for a small business.
또한 상기 와이어피더는 와이어전극이 감겨있는 릴을 거치한 상태로 와이어전극을 원하는 속도로 풀어, 용접케이블을 통해 토치로 공급하는 장치이다. 이러한 와이어피더는 와이어전극을 요구된 속도로 공급하기 위한 모터와 다수의 피딩롤러와 제어부 등을 포함한다. In addition, the wire feeder is a device for releasing the wire electrode at a desired speed while passing through a reel in which the wire electrode is wound, and supplying the torch through a welding cable. Such a wire feeder includes a motor, a plurality of feeding rollers, a controller, and the like, for supplying a wire electrode at a required speed.
한편, 제품의 종류에 따라 상기 전원장치의 내부에 와이어피더를 내장한 타입의 것도 있다.On the other hand, there is also a type of built-in wire feeder in the power supply according to the type of product.
(종래기술 : )(Private Technology:)
그런데 상기한 와이어피더 내장용 제품은 와이어피더가 갖는 자체의 크기로 인해 전원장치의 사이즈를 줄일 수 없거나, 작은 크기의 릴만을 내장할 수 밖에 없다는 한계를 갖는다. 지름과 폭이 큰 릴은 전원장치 내부에 수납될 수 없기 때문이다.However, the wire feeder embedded product has a limitation in that the size of the power supply device cannot be reduced due to its own size of the wire feeder, or only a small reel can be embedded therein. This is because large diameter and wide reels cannot be stored inside the power supply.
아울러 종래의 전원장치에는 케이블을 수납하기 위한 별도의 수납공간이 마련되어 있지 않아, 가령, 전력선의 경우 적당히 감아 어딘가에 걸어두거나 올려놓는 방식으로 정리할 수 밖에 없어 불편하였다. 가령 전원장치의 이동시 케이블이 풀어져 땅에 끌릴 수 있는 것이다.In addition, the conventional power supply device is not provided with a separate storage space for accommodating the cable, for example, in the case of a power line, it is inconvenient because it can be arranged by appropriately wound or placed somewhere. For example, when the power supply moves, the cable can be pulled out and dragged to the ground.
이러한 문제를 해결하기 위하여 국내공개특허공보 제10-2006-0088859호를 통해 케이블 적재함이 구비된 탄산가스 다목적 용접기가 제안되기도 하였다. 상기 다목적 용접기는, 용접기 몸체의 중앙부에 다수의 적재함을 형성하고, 상기 적재함을 개폐문으로 여닫는 구조를 갖는다.In order to solve this problem, carbon dioxide gas multi-purpose welding machine equipped with a cable loading box has been proposed through the Korean Patent Publication No. 10-2006-0088859. The multi-purpose welding machine has a structure in which a plurality of loading boxes are formed in the center of the welder body, and the loading boxes are opened and closed by an opening and closing door.
그런데 상기한 적재함은 단순히 전방으로 오픈되어 있는 수납함으로써 가령, 케이블을 감기 위한 와인딩수단과 같은 편의 장치가 적용되어 있지 않다. 특히 완전히 개방되어 있으므로, 작업자는 케이블 뿐 아니라 가령 용접장갑이나 기타 소품 등을 수납함에 넣어 케이블 적재함이 지저분해지고 경우에 따라 정작 케이블을 수납하지 못할 수 도 있다.However, the above-mentioned loading box is simply stored in the front, so that a convenient device such as winding means for winding the cable is not applied. In particular, since it is completely open, the operator may put not only the cable but also the welding gloves or other accessories into the storage box, and the cable storage box may become dirty and, in some cases, the cable may not be stored.
본 발명은 상기 문제점을 해소하고자 창출한 것으로서, 일체로 구비되어 있는 와이어피더를 외부의 일반 타용접장치와 연결하여 운용할 수 있으므로 별도의 와이어피더를 따로 구비할 필요가 없게 하여 원가를 절감할 수 있는 공용 와이어피더를 구비한 휴대형 전원장치를 제공함에 목적이 있다.The present invention has been created to solve the above problems, and can be operated by connecting the wire feeder which is integrally provided with an external general welding apparatus so that it is not necessary to provide a separate wire feeder to reduce the cost. An object is to provide a portable power supply having a common wire feeder.
또한, 본 발명은 본연의 용접기 및 와이어피더의 복합기능과, 용접기의 단독기능과, 와이어피더의 단독기능을 구분하여 구현할 수 있는 공용 와이어피더를 구비한 휴대형 전원장치를 제공함에 목적이 있다.In addition, an object of the present invention is to provide a portable power supply device having a common wire feeder that can be implemented by distinguishing the combined function of the original welder and the wire feeder, the sole function of the welder, and the sole function of the wire feeder.
그리고, 본 발명은 상기 문제점을 해소하고자 창출한 것으로서, 케이싱의 외부에, 케이싱에 대한 거리조절이 가능한 릴걸이부를 구비하여 다양한 사이즈의 릴을 거치할 수 있으므로 다목적 용접작업에 적합하며, 특히 하중써포터가 적용되어 있어 고중량의 대형 릴을 거치하더라도 안정적인 자세를 유지할 수 있고, 더 나아가 와이어전극을 사용하지 않을 때에는 릴걸이부를 케이싱에 밀착시킬 수 있어 외부 구조가 컴팩트하며 휴대성이 뛰어나고, 또한 전력선을 그 내부로 감아들일 수 있는 전력선와인더부를 가져 전력선의 정리가 용이한 와이어 피딩 용접용 휴대형 전원장치를 제공함에 목적이 있다.In addition, the present invention has been created to solve the above problems, the outer side of the casing, having a reel hook portion that can adjust the distance to the casing can be mounted on the reel of various sizes, suitable for multi-purpose welding work, in particular load supporter It is applied to maintain a stable posture even if a large heavy reel is mounted. Furthermore, when the wire electrode is not used, the reel hanger part can be brought into close contact with the casing. It is an object of the present invention to provide a portable power supply device for wire feeding welding, which has a power line winder part which can be wound inside.
또한, 본 발명은, 타용접장치를 이용한 용접시, 케이싱에 마련되어 있는 단자와 싱글케이블접속부를 이용하여 와이어전극을 공급할 수 있으므로 와이어공급장치로서 활용될 수 있는 와이어 피딩 용접용 휴대형 전원장치를 제공함에 목적이 있다.In addition, the present invention, when welding using the other welding device, it is possible to supply a wire electrode using a terminal and a single cable connecting portion provided in the casing to provide a portable power supply device for wire feeding welding that can be utilized as a wire supply device. There is a purpose.
상기 목적을 달성하기 위한 본 발명의 공용 와이어피더를 구비한 휴대형 전원장치는, 제어패널을 갖는 용접기와, 와이어전극을 공급하는 와이어피더가 구비된 휴대형 전원장치에 설치되는 것으로서, 타용접장치를 상기 용접기에 접속시켜 상기 와이어피더를 타용접장치의 용접작업에 사용할 수 있게 하는 접속부가 구비된 것을 특징으로 한다.The portable power supply device having a common wire feeder of the present invention for achieving the above object is installed in the portable power supply device having a welding machine having a control panel and a wire feeder for supplying a wire electrode. It is characterized in that the connecting portion is connected to the welding machine so that the wire feeder can be used for the welding operation of the other welding device.
또한, 상기 접속부는; 상기 와이어피더용 제어선이 고정되는 커넥팅포트와, 용접토치와 접속되는 전원연결구를 포함하는 것을 특징으로 한다.In addition, the connection portion; And a connecting port to which the wire feeder control line is fixed, and a power connector connected to the welding torch.
아울러, 상기 제어패널에는; 상기 용접기를 사용하지 않고 와이어피더만을 사용할지 여부를 결정하는 기능선택스위치가 구비되어 있는 것을 특징으로 한다.In addition, the control panel; It is characterized in that the function selection switch for determining whether to use only the wire feeder without using the welding machine.
또한, 상기 제어패널에는; 상기 기능선택스위치를 통해 용접기를 사용하는 모드로 전환된 상태에서, 와이어전극을 공급할지 공급하지 않을지 결정하는 와이어스위치가 더 구비되는 것을 특징으로 한다.In addition, the control panel; In the state of being switched to the mode using the welding machine through the function selection switch, characterized in that the wire switch is further provided to determine whether or not to supply the wire electrode.
또한, 상기 제어패널에는; 상기 와이어피더의 구동시 와이어전극을 공급할지 회수할지 결정하는 인칭스위치가 더 구비된 것을 특징으로 한다.In addition, the control panel; It characterized in that the inching switch is further provided to determine whether to supply or retrieve the wire electrode when the wire feeder is driven.
상기 목적을 달성하기 위한 본 발명의 와이어 피딩 용접용 휴대형 전원장치는, 내부공간을 갖는 케이싱과; 상기 케이싱의 일측에 구비되는 가이드수단과; 상기 가이드수단에 지지된 상태로 길이방향으로 연장 가능한 연장로드와; 상기 연장로드의 단부에 고정되고, 와이어전극이 감기는 릴을 지지하는 릴걸이봉과; 상기 가이드브라켓에 대한 연장로드의 위치를 고정하는 고정수단을 포함하는 것을 특징으로 한다.Portable power supply for wire feeding welding of the present invention for achieving the above object, the casing having an inner space; Guide means provided on one side of the casing; An extension rod capable of extending in the longitudinal direction while being supported by the guide means; A reel hook rod fixed to an end of the extension rod and supporting a reel to which a wire electrode is wound; It characterized in that it comprises a fixing means for fixing the position of the extension rod with respect to the guide bracket.
또한, 상기 케이싱의 내부로 외부의 전력을 인가하기 위한 전력선(27)을 감아 들여 수용하는 것으로서, 상기 케이싱(13)의 일측에 구비되는 하우징고정부와; 상기 하우징고정부에 고정되며 상기 전력선을 수용하기 위한 내부공간을 갖는 하우징과; 상기 하우징의 중심부에 구비되며, 전력선이 그 둘레에 감기는 구심점의 역할을 하는 허브를 포함하는 것을 특징으로 한다.In addition, the housing fixed to the power line 27 for applying external power to the inside of the casing, the housing is provided on one side of the casing (13); A housing fixed to the housing fixing part and having an inner space for accommodating the power line; It is provided in the center of the housing, characterized in that it comprises a hub which serves as a centripet point around which the power line is wound.
아울러, 상기 케이싱의 하부에는, 상기 릴걸이봉에 걸려있는 릴의 하중에 의해 발생하는 모멘트를 상쇄시키는 하중써포터가 구비되어 있는 것을 특징으로 한다.In addition, the lower portion of the casing, characterized in that the load supporter for canceling the moment generated by the load of the reel hanging on the reel hook rod is characterized in that it is provided.
또한, 상기 하중서포터는; 상기 케이싱의 바닥부에 고정되어 있는 지지레일과, 상기 지지레일에 지지되며 길이방향으로 연장되고, 필요시 지지레일에 지지된 상태로 케이싱의 외부로 인출되는 연장플레이트와, 상기 연장플레이트의 단부에 구비되며 지면과 접하는 다리를 포함하는 것을 특징으로 한다.In addition, the load supporter; A support rail fixed to the bottom of the casing, an extension plate which is supported by the support rail and extends in the longitudinal direction, and which is drawn out of the casing in a state supported by the support rail if necessary, and an end of the extension plate. It is characterized in that it comprises a leg in contact with the ground.
또한, 상기 연장로드에는 길이방향으로 연장된 장공이 형성되어 있고, 상기 고정수단은, 상기 장공의 내부에 수용된 상태로 케이싱의 외부로 연장된 장공관통부재와, 상기 케이싱의 외부에서 장공관통부재에 결합함으로써 연장로드를 케이싱에 대해 고정시키는 위치세팅부재를 포함하는 것을 특징으로 한다.In addition, the elongated rod is formed with a long hole extending in the longitudinal direction, the fixing means is a long hole through member extending to the outside of the casing in the state accommodated in the inside of the long hole, and the long hole through member from the outside of the casing It characterized in that it comprises a position setting member for fixing the extension rod to the casing by engaging.
상기와 같이 이루어지는 본 발명의 공용 와이어피더를 구비한 휴대형 전원장치는, 일체로 구비되어 있는 와이어피더를 외부의 일반 타용접장치와 연결하여 운용할 수 있으므로 별도의 와이어피더를 따로 구비할 필요가 없게 하여 원가를 절감할 수 있다.The portable power supply device having the common wire feeder of the present invention made as described above can be operated by connecting the wire feeder provided integrally with an external general welding apparatus so that a separate wire feeder is not required. The cost can be reduced.
또한, 본 발명의 휴대형 전원장치는, 본연의 용접기 및 와이어피더의 복합기능과, 용접기의 단독기능과, 와이어피더의 단독기능을 구분하여 구현할 수 있다.In addition, the portable power supply apparatus of the present invention can be implemented by dividing the combined function of the original welder and the wire feeder, the sole function of the welder, and the independent function of the wire feeder.
그리고, 상기와 같이 이루어지는 본 발명의 와이어 피딩 용접용 휴대형 전원장치는, 케이싱의 외부에, 케이싱에 대한 거리조절이 가능한 릴걸이부를 구비하여 다양한 사이즈의 릴을 거치할 수 있으므로 다목적 용접작업에 적합하며, 특히 하중써포터가 적용되어 있어 고중량의 대형 릴을 거치하더라도 안정적인 자세를 유지할 수 있고, 더 나아가 와이어전극을 사용하지 않을 때에는 릴걸이부를 케이싱에 밀착시킬 수 있어 외부 구조가 컴팩트하며 휴대성이 뛰어나고, 또한 전력선을 그 내부로 감아들일 수 있는 전력선와인더부를 가져 전력선의 정리가 용이하다.In addition, the portable power supply device for wire feeding welding of the present invention made as described above is equipped with a reel hook portion that can adjust the distance to the casing outside of the casing, and thus can be mounted on reels of various sizes, which is suitable for multi-purpose welding work. In particular, the load supporter is applied so that a stable posture can be maintained even when a large weight reel is mounted. Furthermore, when the wire electrode is not used, the reel hanger can be brought into close contact with the casing. It also has a power line winder that can wind the power line inside it, so it is easy to arrange the power line.
또한 본 발명의 와이어 피딩 용접용 휴대형 전원장치는, 타용접장치를 이용한 용접시, 케이싱에 마련되어 있는 단자와 싱글케이블접속부를 이용하여 와이어전극을 공급할 수 있으므로 와이어공급장치로서 활용될 수 있다.In addition, the portable power supply device for wire feeding welding of the present invention can be used as a wire supply device because the wire electrode can be supplied using a terminal and a single cable connection part provided in the casing during welding using another welding device.
도 1은 종래의 용접장치의 운용방식을 설명하기 위한 도면이다.1 is a view for explaining the operation of the conventional welding apparatus.
도 2는 본 발명의 일 실시예에 따른 공용 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치의 컨셉을 설명하기 위한 도면이다.2 is a view for explaining the concept of a portable power supply for wire feeding welding having a common wire feeder according to an embodiment of the present invention.
도 3 및 도 4는 본 발명의 일 실시예에 따른 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치의 사시도이다.3 and 4 are perspective views of a portable power supply for wire feeding welding having a common wire feeder according to an embodiment of the present invention.
도 5는 본 발명의 일 실시예에 따른 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치의 일부 분해 사시도이다.5 is a partially exploded perspective view of a portable power supply for wire feeding welding having a common wire feeder according to an embodiment of the present invention.
도 6은 상기 도 5에 도시한 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치의 일부 절제 사시도이다.FIG. 6 is a partially cutaway perspective view of a portable power supply device for wire feeding welding having the common wire feeder shown in FIG. 5.
도 7은은 상기 도 5에 도시한 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치의 내부 구조를 나타내 보인 분해 사시도이다.FIG. 7 is an exploded perspective view showing the internal structure of the portable power supply device for wire feeding welding provided with the common wire feeder shown in FIG. 5.
* 도면의 주요 부호* Major sign in the drawing
- 도 1 에서 도 4 -1 to 4
11:휴대형 전원장치 13:용접기 15:와이어피더11: Portable power supply unit 13: Welding machine 15: Wire feeder
17:용접토치 19:일반용접장치 21:와이어피더17: welding torch 19: general welding device 21: wire feeder
23:싱글케이블 31:휴대형 전원장치 33:용접기23: single cable 31: portable power supply 33: welding machine
35:공용 와이어피더 39:케이싱 41:제어패널35: common wire feeder 39: casing 41: control panel
43:기능선택스위치 45:와이어스위치 47:가스공급스위치43: function selection switch 45: wire switch 47: gas supply switch
49:인칭스위치 51:전원연결구 53:가스단자49: inching switch 51: power connector 53: gas terminal
55:커넥팅포트 57:접속부55: connecting port 57: connection
- 도 5 에서 도 7 -5 to 7-
11:휴대형 전원장치 13:케이싱 13a:관통홀11: Portable power supply unit 13: Casing 13a: Through hole
15:릴걸이봉 17:커넥터 19:고정너트15: Reel hook 17: Connector 19: Fixing nut
21:압착고정부 21a:수나사부 21b:걸림블록부21: compression fixing part 21a: male thread portion 21b: locking block portion
23:가이드브라켓 25:연장로드 25a:장공23: guide bracket 25: extension rod 25a: long hole
27:전력선 29:하중써포터 29a:다리27: power line 29: load supporter 29a: legs
29b:연장플레이트 29c:지지블럭 29d:록킹블럭29b: Extension plate 29c: Support block 29d: Locking block
29e:후크부 29f:스프링 31:받침프레임29e: hook portion 29f: spring 31: support frame
33:지지레일 35:걸이슬릿 37:릴33: support rail 35: hanger slit 37: reel
39:전력선와인더부 39a:내부공간 39b:하우징고정브라켓39: power line winder 39a: internal space 39b: housing fixing bracket
39c:하우징 39d:와인딩디스크 39e:고정디스크39c: housing 39d: winding disc 39e: fixed disk
39f:회전판 39k:손잡이 39m:경사면부39f: Swivel plate 39k: Handle 39m: Slope surface
39n:허브 39p:전력선홀더 41:릴걸이부39n: hub 39p: power line holder 41: reel hook
51:단자 53:싱글케이블접속부51: Terminal 53: Single cable connection
이하, 본 발명에 따른 하나의 실시예를 첨부된 도면을 참조하여 보다 상세히 설명하기로 한다. Hereinafter, one embodiment according to the present invention will be described in detail with reference to the accompanying drawings.
도 2는 본 발명의 일 실시예에 따른 공용 와이어피더(35)를 구비한 휴대형 전원장치(31)의 컨셉을 설명하기 위한 도면이다.2 is a view for explaining the concept of a portable power supply device 31 having a common wire feeder 35 according to an embodiment of the present invention.
도시한 바와같이, 본 실시예에 따른 휴대형 전원장치(31)는, 용접시 전력 및 가스 등을 공급하며 제어신호를 출력하는 용접기(33)와, 와이어전극을 공급하기 위한 공용 와이어피더(35)를 포함한다. As shown, the portable power supply device 31 according to the present embodiment, a welding machine 33 for supplying electric power and gas during welding and outputting a control signal, and a common wire feeder 35 for supplying a wire electrode. It includes.
상기한 용어 공용은, 와이어피더를, 용접기(33)는 물론 외부의 일반용접장치(19)와 접속하여 사용할 수 있다는 의미를 내포한다. 즉, 용접기(33)와 일반용접장치(19)가 선택적이지만 함께 사용할 수 있다는 뜻이다. 상기 공용 와이어피더(35) 자체의 구성이나 작동은 일반 와이어피더와 같다.The term common use implies that the wire feeder can be used in connection with the welding machine 33 as well as an external general welding device 19. In other words, the welding machine 33 and the general welding device 19 is optional but can be used together. The configuration or operation of the common wire feeder 35 itself is the same as a general wire feeder.
여하튼, 도 2를 참조하면, 상기 공용 와이어피더(35)의 일측에 접속부(57)가 구비되어 있고, 상기 접속부(57)에는 싱글케이블(23)이 연결되어 있다. In any case, referring to FIG. 2, a connection part 57 is provided on one side of the common wire feeder 35, and a single cable 23 is connected to the connection part 57.
상기 싱글케이블(23)은 일반용접장치(19)의 제어신호를 공용 와이어피더(35)측으로 전달하는 케이블로서, 전력선과 가스공급선과 제어선의 3개 라인으로 구성된다. 상기 싱글케이블(23)은, 도 1에 도시한 바와같이, 일반용접장치(19)와 와이어피더(21)를 연결하는 싱글케이블(23)과 같은 것이다.The single cable 23 is a cable for transmitting the control signal of the general welding device 19 to the common wire feeder 35, and is composed of three lines of power line, gas supply line, and control line. As shown in FIG. 1, the single cable 23 is the same as the single cable 23 connecting the general welding device 19 and the wire feeder 21.
여하튼, 상기와같이 휴대형 전원장치(31)에 일반용접장치(19)를 싱글케이블(23)로 연결함으로써, 상기 공용 와이어피더(35)를 일반 와이어피더(가령 도 1의 21)과 같이 사용할 수 있게 된다. 즉, 일반용접장치(19)를 제어하여 용접토치(17)에 와이어전극이나 가스나 전력을 공급할 수 있는 것이다.In any case, by connecting the general welding device 19 to the portable power supply device 31 with a single cable 23, the common wire feeder 35 can be used as a general wire feeder (for example, 21 in FIG. 1). Will be. That is, the general welding device 19 can be controlled to supply a wire electrode, gas, or electric power to the welding torch 17.
도 3 및 도 4는 본 발명의 일 실시예에 따른 공용 와이어피더를 구비한 휴대형 전원장치(31)의 사시도이다.3 and 4 are perspective views of a portable power supply device 31 having a common wire feeder according to an embodiment of the present invention.
도시한 바와같이, 본 실시예에 따른 휴대형 전원장치(31)는, 제어패널(41)을 구비한 용접기(33)와, 상기 용접기(33)의 일측에 설치되는 공용 와이어피더(35)로 구성된다.As shown, the portable power supply device 31 according to the present embodiment includes a welding machine 33 having a control panel 41 and a common wire feeder 35 provided on one side of the welding machine 33. do.
상기 용접기(33)의 케이싱(39) 내부에는, 외부에서 공급된 전력을 직류로 변환하는 변환장치나 증폭기 정류기 인버터 또는 펌프 등을 포함하는 제어유니트가 배치되어 있다. 케이싱(39) 내부 구성은 일반적인 용접기와 마찬가지이다.Inside the casing 39 of the welding machine 33, a control unit including a converter, an amplifier rectifier inverter, a pump, or the like for converting electric power supplied from the outside into a direct current is disposed. The internal configuration of the casing 39 is similar to that of a general welder.
또한, 상기 제어패널(41)에는, 용접기(33) 및 공용 와이어피더(35)를 구동하기 위한 각종 스위치와 용접케이블이나 기체공급튜브가 연결되는 포트 등이 구비되어 있다. In addition, the control panel 41 is provided with various switches for driving the welding machine 33 and the common wire feeder 35, a port to which a welding cable or a gas supply tube is connected.
아울러 상기 제어패널(41)의 반대편 즉, 공용 와이어피더(35)가 위치한 부분에는 전원연결구(51)와 가스단자(53)와 커넥팅포트(55) 등이 배치되어 있다.In addition, the power connector 51, the gas terminal 53, the connecting port 55, and the like are disposed on the opposite side of the control panel 41, that is, the common wire feeder 35.
상기 전원연결구(51)와 가스단자(53)와 커넥팅포트(55)는, 도 2를 통해 설명한 바와같이, 일반용접장치(도 2의 19)를 휴대형 전원장치(31)에 연결시키기 위한 접속부(57)이다. 일반용접장치(19)를 사용하지 않을 때에는 접속부(57)에 아무것도 연결되지 않는다. As described with reference to FIG. 2, the power connector 51, the gas terminal 53, and the connecting port 55 may include a connection part for connecting the general welding device (19 of FIG. 2) to the portable power supply device 31. 57). When the general welding device 19 is not used, nothing is connected to the connecting portion 57.
구체적으로, 상기 전원연결구(51)는, 후술할 기능선택스위치(43)를 전환해, 휴대형 전원장치(31)를 와이어피더의 단독기능으로 사용할 때, 싱글케이블(23)의 전력선(미도시)이 연결되는 부분이다.Specifically, the power connector 51 switches the function selection switch 43, which will be described later, to use the portable power supply 31 as the sole function of the wire feeder, and thus, the power line of the single cable 23 (not shown). This is the part that is connected.
상기 싱글케이블(23)을 통해 전원연결구(51)로 공급된 전력은 용접토치로 전달된다. Power supplied to the power connector 51 through the single cable 23 is transmitted to the welding torch.
또한, 가스단자(53)는 용접장치(31)를 와이어피더로서 사용하기 위해, 싱글케이블(23)의 가스공급선이 연결되는 부분이다. 상기 가스단자(53)로 공급된 가스는 용접에 사용된다.In addition, the gas terminal 53 is a portion to which the gas supply line of the single cable 23 is connected in order to use the welding device 31 as a wire feeder. The gas supplied to the gas terminal 53 is used for welding.
아울러 커넥팅포트(55)는 제어선이 접속되는 포트이다. 즉, 싱글케이블(23)의 제어선이 접속하는 단자로서, 일반용접장치(19)로부터 인가되는 제어신호를 받아 공용 와이어피더(35)로 전달함으로써, 공용 와이어피더(35)가 외부의 일반용접장치(19)의 제어를 받도록 하는 것이다. 상기 공용 와이어피더(35)를 작동시키기 위한 전력도 상기 커넥팅포트(55)를 통해 공급된다.In addition, the connecting port 55 is a port to which the control line is connected. That is, as a terminal to which the control line of the single cable 23 connects, the control signal applied from the general welding device 19 is received and transmitted to the common wire feeder 35, whereby the common wire feeder 35 is externally welded. To be controlled by the device 19. Power for operating the common wire feeder 35 is also supplied through the connecting port 55.
한편, 상기 제어패널(41)에는, 기능선택스위치(43)와, 와이어스위치(45)와, 가스공급스위치(47)와, 인칭스위치(49)가 배치되어 있다. 상기 각 스위치(43,45,47,49)는 시소형 스위치로서, 두 가지 옵션 중 하나를 선택할 수 있게 한다.On the other hand, in the control panel 41, a function selection switch 43, a wire switch 45, a gas supply switch 47 and an inching switch 49 are arranged. Each of the switches 43, 45, 47, and 49 is a seesaw type switch and allows one of two options to be selected.
상기 기능선택스위치(43)는, 용접장치(31)를 사용할지 아니면, 용접장치(31)에서 공용 와이어피더(35)만 사용할지 결정하는 스위치이다.The function selection switch 43 is a switch for determining whether to use the welding device 31 or only the common wire feeder 35 in the welding device 31.
상기 기능선택스위치(43)를 가령 위쪽으로 눌러 용접기를 선택하면, 휴대형 전원장치(31) 자체를 본연의 용접장치로서 사용할 수 있다. 즉, 용접기(33)를 구동하여 용접을 할 수 있는 것이다. 이 때의 용접은 와이어전극이 필요한 CO2용접이나 MIG용접일 수 도 있고, 와이어전극을 사용하지 않는 TIG용접 또는 MMA(수동아크) 용접일 수 도 있다.When the function selection switch 43 is pressed upward, for example, to select a welding machine, the portable power supply device 31 itself can be used as the original welding device. In other words, the welding machine 33 can be driven to perform welding. The welding at this time may be a CO 2 welding or a MIG welding requiring a wire electrode, or a TIG welding or a MMA (passive arc) welding without using a wire electrode.
기능선택스위치(43)를 아래쪽으로 누르면 와이어피더기능이 선택된다. 와이어피더기능은 상기 용접기(33)의 사용이 제한되고 공용 와이어피더(35)만 사용할 수 있다. 용접기(33)를 사용하지 않으므로 용접기(33)의 구동을 위한 전력공급이 차단됨은 물론이다.Pressing the function selector switch 43 downward selects the wire feeder function. The wire feeder function is limited to the use of the welder 33 and can use only the common wire feeder 35. Since the welding machine 33 is not used, the power supply for driving the welding machine 33 is cut off.
아울러 상기 기능선택스위치(43)를 아래로 누르기 전에, 또는 누른 후라도, 싱글케이블(23)을 이용해 상기 접속부(57)와 일반용접장치(19)를 접속시켜야 한다.In addition, before the function selection switch 43 is pressed down or even after pressing, the connection portion 57 and the general welding device 19 must be connected using the single cable 23.
상기와 같이 기능선택스위치(43)를 통해 와이어피더기능을 선택함과 아울러 싱글케이블(23)을 이용해 일반용접장치(19)를 연결한 상태에서, 일반용접장치(19)를 작동시키면 공용 와이어피더(35)가 작동하여 와이어전극을 공급한다.Selecting the wire feeder function through the function selection switch 43 as described above, while operating the general welding device 19 in a state in which the general welding device 19 is connected using a single cable 23, the common wire feeder 35 is operated to supply the wire electrode.
상기 와이어스위치(45)는, 상기 기능선택스위치(43)과 상부로 눌려 있는 상태, 즉 용접기 사용기능이 선택된 상태에서 조작하는 스위치이다. The wire switch 45 is a switch operated in a state in which the function selection switch 43 is pressed upwardly, that is, in a state where a welding machine using function is selected.
상기 와이어스위치(45)를 위로 눌러 WIRE를 선택하면, 공용 와이어피더(35)가 활성화되어 전극와이어를 공급할 수 있다. 와이어전극이 필요한 CO2용접이나 MIG용접을 해야 할 경우에는, 상기 기능선택스위치(43)와 와이어스위치(45)를 모두 위쪽으로 눌러야 한다.When the wire switch 45 is pressed upward to select WIRE, the common wire feeder 35 is activated to supply electrode wires. In the case where CO 2 welding or MIG welding is required for the wire electrode, both the function selection switch 43 and the wire switch 45 should be pressed upward.
또한 와이어전극이 필요없는 TIG용접이나 MMA(수동아크)용접을 할 경우에는, 상기 와이어스위치(45)를 아래로 내려 NO WIRE를 선택한다. NO WIRE를 선택하면 용접기(33)만 작동하고 공용 와이어피더(35)는 작동하지 않는다.In addition, when performing TIG welding or MMA (passive arc) welding which does not require a wire electrode, the wire switch 45 is lowered and NO wire is selected. If NO WIRE is selected, only the welder 33 is operated and the common wire feeder 35 is not operated.
아울러 상기 가스공급스위치(47)는 용접토치로 가스를 공급할지 여부를 결정하는 스위치이다. 가스공급스위치(47)를 위로 올리면 가스가 공급되고, 아래로 내리면 가스공급이 차단된다.In addition, the gas supply switch 47 is a switch for determining whether to supply gas to the welding torch. When the gas supply switch 47 is raised up, the gas is supplied, and when it is down, the gas supply is cut off.
한편, 상기 인칭스위치(49)는, 상기 공용 와이어피더(35)를 작동시켜, 용접케이블을 통해 토치측으로 와이어전극을 공급하는 전진모드와, 용접케이블에 진입되어 사용하던 와이어전극을 후방으로 이동시키는 후진모드를 선택하는 스위치이다.On the other hand, the inching switch 49 operates the common wire feeder 35 to advance the wire electrode to the torch side through the welding cable, and to move the wire electrode used to enter the welding cable to the rear. This switch selects reverse mode.
상기 후진모드는, 가령, 와이어전극을 사용하는 CO2용접을 하다가, TIG용접으로 전환할 때 용접케이블로부터 와이어전극을 후진시키는 작동을 구현한다. 용접케이블의 내부에 와이어전극이 들어 있으면 텅스텐전극이나 MMA용접봉과 간섭을 일으킬 수 있으므로, 사용하던 전극을 후방으로 이동시키는 것이다.The reverse mode implements an operation of, for example, performing CO 2 welding using a wire electrode and then reversing the wire electrode from the welding cable when switching to TIG welding. If a wire electrode is contained in the welding cable, it may cause interference with the tungsten electrode or the MMA welding rod, thereby moving the used electrode backward.
결국, 상기한 바와같이 이루어지는 본 실시예에 따른 공용 와이어피더를 구비한 휴대형 전원장치는, 상기 기능선택스위치(43)와 와이어스위치(45) 등을 통해 다양한 모드의 운전, 즉, 용접기(33) 및 와이어피더(35)의 복합운전과, 용접기(33)의 단독운전과, 와이어피더(35)의 단독운전을 선택적으로 구현할 수 있어 그만큼 사용폭이 넓고 경제적인 운전을 가능하게 한다.As a result, the portable power supply device having the common wire feeder according to the present embodiment made as described above operates in various modes, that is, the welding machine 33 through the function selection switch 43 and the wire switch 45 and the like. And the combined operation of the wire feeder 35, the single operation of the welder 33, and the single operation of the wire feeder 35 can be selectively implemented, thereby enabling a wide range of use and economical operation.
이하, 본 발명에 따른 하나의 실시예를 첨부된 도면을 참조하여 보다 상세히 설명하기로 한다.Hereinafter, one embodiment according to the present invention will be described in detail with reference to the accompanying drawings.
기본적으로 후술할 본 실시예에 따른 휴대형 전원장치(11)는, 아크용접에 사용될 수 있는 전원장치로서, 릴을 걸 수 있는 릴걸이부(41)와 전력선와인더부(39)를 구비한 특징을 갖는다. 특히 릴걸이부(41)는 릴의 사이즈에 맞도록 세팅될 수 있으며, 릴의 무게에 의해 발생하는 모멘트를 상쇄시켜 안정적인 자세를 유지할 수 있게 하는 하중써포터(29)도 구비하고 있다.Basically, the portable power supply device 11 according to the present embodiment, which will be described later, is a power supply device that can be used for arc welding, and is characterized by having a reel hook portion 41 and a power line winder portion 39 for hooking a reel. Have In particular, the reel hook portion 41 may be set to fit the size of the reel, and is provided with a load supporter 29 to cancel the moment generated by the weight of the reel to maintain a stable posture.
도 5는 본 발명의 일 실시예에 따른 와이어 피딩용접용 휴대형 전원장치(11)의 일부 분해 사시도이고, 도 6은 상기 와이어 피딩용접용 휴대형 전원장치의 일부 절제 사시도이다.5 is a partially exploded perspective view of the wire feeding welding portable power supply 11 according to an embodiment of the present invention, Figure 6 is a partial cutaway perspective view of the wire feeding welding portable power supply.
도시한 바와같이, 본 실시예에 따른 와이어 피딩 용접용 휴대형 전원장치(11)는, 내부공간을 갖는 케이싱(13)과, 상기 케이싱(13)의 상단부 일측에 구비되는 릴걸이부(41)와, 상기 케이싱(13)의 일측부에 위치하며 전력선(27)을 그 내부로 감아들이는 전력선와인더부(39)와, 상기 릴걸이부(41)의 하부에 설치되는 하중써포터(29)를 포함한다.As shown, the portable power supply device 11 for wire feeding welding according to the present embodiment includes a casing 13 having an inner space, and a reel hook portion 41 provided at one side of the upper end of the casing 13. And a power line winder unit 39 positioned at one side of the casing 13 and winding the power line 27 therein, and a load supporter 29 installed below the reel hanger 41. do.
먼저, 상기 케이싱(13)은 박스의 형태를 취하며 그 상부에 손잡이(도면부호 없음)를 갖는다. 상기 케이싱(13)의 내부에 용접에 필요한 공지의 구성 요소들이 설치됨은 물론이다. First, the casing 13 takes the form of a box and has a handle (without reference numeral) on the top thereof. Of course, well-known components necessary for welding are installed in the casing 13.
상기 릴걸이부(41)는, 와이어전극이 감겨있는 릴(37)을 회전 가능하게 지지하는 역할을 한다. 특히 릴(37)의 사이즈는 와이어전극의 종류에 따라 달라지는데, 본 실시예에서의 릴걸이부(41)는 이러한 사정을 감안한 것이다. 즉, 릴(37)이 끼워지는 릴걸이봉(15)이 케이싱(13)에 대해 위치이동 가능한 것이다.The reel hanger 41 serves to rotatably support the reel 37 in which the wire electrode is wound. In particular, the size of the reel 37 varies depending on the type of wire electrode, but the reel hook portion 41 in the present embodiment takes this into consideration. That is, the reel hook rod 15 into which the reel 37 is fitted is movable relative to the casing 13.
여하튼, 상기 릴걸이부(41)는, 케이싱(13)의 내측 상단 일측에 수평으로 고정되는 가이드브라켓(23)과, 상기 가이드브라켓(23)에 지지된 상태로 케이싱(13) 외부로 연장되고 길이방향으로 슬라이딩 이동 가능한 연장로드(25)와, 상기 연장로드(25)의 선단부에 구비되는 커넥터(17)와, 상기 커넥터(17)에 그 후단부가 고정되며 연장로드(25)에 직교하는 방향으로 연장되는 릴걸이봉(15)과, 상기 가이드브라켓(23)에 대한 연장로드(25)의 위치를 고정시키는 압착고정부(21)를 포함한다.In any case, the reel hanger 41 is extended to the outside of the casing 13 in a state supported by the guide bracket 23 and the guide bracket 23 is horizontally fixed to the inner upper one side of the casing (13) An extension rod 25 slidable in the longitudinal direction, a connector 17 provided at the front end of the extension rod 25, and a rear end thereof fixed to the connector 17 and perpendicular to the extension rod 25. Reel hook rod 15 extending to the, and includes a pressing fixing portion 21 for fixing the position of the extension rod 25 with respect to the guide bracket (23).
상기 연장로드(25)는 사각 단면형상을 갖는 봉형 부재로서 측방향으로 개방된 장공(25a)을 갖는다. 상기 장공(25a)은 압착고정부(21)의 수나사부(21a)가 통과하는 구멍이다.The extension rod 25 has a long hole 25a which is laterally opened as a rod-shaped member having a rectangular cross-sectional shape. The long hole 25a is a hole through which the male screw portion 21a of the pressing fixing portion 21 passes.
상기 가이드브라켓(23)은 연장로드(25)의 저면과 일측면에 면접할 수 있도록 직각으로 절곡되며 그 폭방향 양단부가 케이싱(13)에 볼팅 결합된다. 또한 상기 가이드브라켓(23)과 마주하는 케이싱의 모서리부분도 직각을 이루어 연장로드(25)의 상면과 타측면과 면접한다.The guide bracket 23 is bent at a right angle so as to be interviewed with the bottom surface and one side of the extension rod 25, and both widthwise ends thereof are bolted to the casing 13. In addition, the edge portion of the casing facing the guide bracket 23 also forms a right angle to the upper surface and the other side of the extension rod 25 to interview.
결국 상기 연장로드(25)는, 가이드브라켓(23)과 가이드브라켓(23)에 대향하는 케이싱(13)의 내측 귀퉁이부가 제공하는 사각터널형 공간에 삽입된 상태로 길이방향으로 슬라이딩 이동 가능한 것이다. 연장로드(25)가 길이방향으로 이동한다는 것은 케이싱(13)에 대한 릴걸이봉(15)의 간격이 조절된다는 의미이다. 즉 다양한 직경을 갖는 릴(37)을 얼마든지 거치할 수 있다는 것이다.As a result, the extension rod 25 is slidably movable in the longitudinal direction while being inserted into the rectangular tunnel type space provided by the inner corner portion of the casing 13 facing the guide bracket 23 and the guide bracket 23. The movement of the extension rod 25 in the longitudinal direction means that the distance of the reel hook rod 15 relative to the casing 13 is adjusted. That is, it is possible to mount any number of reels 37 having various diameters.
또한, 상기 압착고정부(21)는, 상기 연장로드(25)의 내측에 머물러 있는 걸림블록부(21b)와, 상기 걸림블록부(21b)에 일체를 이루며 장공(25a)과 케이싱의 관통홀(도 3의 13a)을 통과해 케이싱(13) 외부로 노출되는 수나사부(21a)와, 케이싱(13)의 외부에서 수나사부(21a)와 결합하여 걸림블록부(21b)를 당겨 연장로드(25)를 케이싱(13)의 내벽면에 밀착 고정시키는 고정너트(19)를 포함한다.In addition, the pressing fixing part 21 is integrally formed with the locking block portion 21b and the locking block portion 21b remaining inside the extension rod 25, and the through hole of the long hole 25a and the casing. (13a) of FIG. 3, the external threaded portion 21a exposed to the outside of the casing 13 and the external threaded portion 21a are coupled to the externally threaded portion 21a from the outside of the casing 13 to pull the latching block 21b to extend the extension rod ( 25) includes a fixing nut (19) for tightly fixing the inner wall surface of the casing (13).
상기 고정너트(19)를 풀면 걸림블록부(21b)가 연장로드(25)로부터 벌어지므로 연장로드(25)의 위치조절이 가능해진다. 고정너트(19)를 조작하여 케이싱(13)에 대한 릴걸이봉(15)의 간격을 조절하는 것이다.When the fixing nut 19 is released, the locking block portion 21b is opened from the extension rod 25 so that the position adjustment of the extension rod 25 is possible. By operating the fixing nut 19 is to adjust the distance of the reel hanger rod 15 relative to the casing (13).
한편, 상기 하중써포터(29)는, 릴걸이봉(15)에 걸려있는 릴(37)의 무게에 의해 전원장치(11)가 앞쪽으로 넘어지는 것을 방지하는 역할을 한다. 전원장치의 앞은 릴걸이봉(15)이 위치하는 쪽이 앞쪽이다.On the other hand, the load supporter 29 serves to prevent the power supply device 11 from falling forward by the weight of the reel 37 hanging on the reel hook rod 15. The front side of the power supply is the reel hanger rod 15 is located.
즉, 상기 하중써포터(29)는 릴(37)의 무게에 의해 발생한 모멘트를 상쇄시켜 전원장치가 앞쪽으로 넘어가지 못하게 하는 것으로서, 케이싱(13)의 받침프레임(31) 하부에 고정되며 케이싱(13) 하부에서 수평 연장되는 지지레일(33)과, 상기 지지레일(33)에 지지된 상태로 슬라이딩 이동 가능한 연장플레이트(29b)와, 상기 연장플레이트(29b)의 단부 저면에 고정되는 다리(29a)와, 연장플레이트(29b)의 상부 상면에 구비되는 후크부(29e) 및 록킹블럭(29d) 조립체를 포함한다.That is, the load supporter 29 is to cancel the moment generated by the weight of the reel 37 so that the power supply does not move forward, is fixed to the lower support frame 31 of the casing 13 and the casing 13 A support rail 33 extending horizontally from the bottom, an extension plate 29b slidably movable in a state supported by the support rail 33, and a leg 29a fixed to an end surface of the end plate 29b. And a hook portion 29e and a locking block 29d assembly provided on the upper upper surface of the extension plate 29b.
상기 받침프레임(31)은 케이싱(13)의 하단부를 커버하며 보호하는 것으로서 그 하부에 다리를 가져 케이싱(13)을 지면으로부터 띄운다. 또한, 상기 받침프레임(31)의 중앙부에는 걸이슬릿(35)이 형성되어 있다. 상기 걸이슬릿(35)은 릴걸이봉(15)과 평행한 방향으로 연장된 구멍으로서 록킹블럭(29d)의 후크부(29e)를 수용한다. The supporting frame 31 covers and protects the lower end of the casing 13 and has a leg at the bottom thereof to lift the casing 13 from the ground. In addition, a hanger slit 35 is formed at the center of the support frame 31. The hanger slit 35 accommodates the hook portion 29e of the locking block 29d as a hole extending in a direction parallel to the reel hanger rod 15.
상기 연장플레이트(29b)는 일정폭 및 두께를 가지며 길이방향으로 연장된 직사각 부재로서, 필요시, 즉 릴걸이봉(15)에 고중량의 릴(37)이 거치되어 전원장치(11)가 앞으로 넘어질 것 같을 때, 외부로 인출되어 버텨주는 작용을 한다. 즉, 릴(37)에 의해 발생된 모멘트를 상쇄시키는 역할을 하는 것이다.The extension plate 29b is a rectangular member extending in the longitudinal direction with a predetermined width and thickness, and when necessary, that is, a reel 37 having a heavy weight is mounted on the reel hook rod 15 so that the power supply 11 is moved forward. When it seems to lose, it is pulled out and acts as a holding. In other words, it serves to cancel the moment generated by the reel (37).
상기 다리(29a)는 지면에 접한 상태로 연장플레이트(29b)를 지지하여 상방향 모멘트를 발생한다.The leg 29a supports the extension plate 29b in contact with the ground to generate an upward moment.
상기 지지블럭(29c)은 그 양단부가 연장플레이트(29b)의 상면에 고정되며 하부에 록킹블럭(29d)을 지지한다. 상기 록킹블럭(29d)은 지지블럭(29c)에 지지된 상태로 말하자면 시소운동하는 부재로서, 선단부에 후크부(29e)를, 후단부 저면에 스프링(29f)을 갖는다.Both ends of the support block 29c are fixed to the upper surface of the extension plate 29b and support the locking block 29d at the bottom thereof. The locking block 29d is a member that is referred to as a seesaw in a state supported by the support block 29c, and has a hook portion 29e at the front end and a spring 29f at the bottom end of the rear end.
상기 스프링(29f)은 록킹블럭(29d)의 후단부를 상향 탄성지지하여 후크부(29e)가 하강한 위치를 유지하도록 한다. 상기 후크부(29e)는 연장플레이트(29b)를 지지레일(33) 내측으로 완전히 삽입한 상태에서 걸이슬릿(35)에 끼워진다. The spring 29f elastically supports the rear end of the locking block 29d to maintain the hook 29e in the lowered position. The hook portion 29e is fitted to the hanger slit 35 in a state where the extension plate 29b is completely inserted into the support rail 33.
도면부호 51은 단자이다. 상기 단자(51)는 타용접기 사용시 사용하는 용접토치용 전원연결구이다. 또한 도면부호 53은 싱글케이블접속부이다. 상기 싱글케이블접속부(53)는 와이어피더를 타용접기에 연결시 싱글케이블이 접속되는 부분이다. Reference numeral 51 is a terminal. The terminal 51 is a power supply connector for a welding torch used when using another welding machine. Reference numeral 53 denotes a single cable connection. The single cable connection part 53 is a part to which a single cable is connected when the wire feeder is connected to another welding machine.
상기와 같이 구비된 단자(51)와 싱글케이블접속부(53)는 본 실시예의 전원장치를 타용접장치의 사용시 와이어전극의 피딩수단 즉 와이어피더로 사용할 수 있게 한다.The terminal 51 and the single cable connecting portion 53 provided as described above enable the power supply device of the present embodiment to be used as a feeding means of the wire electrode, that is, a wire feeder when the other welding device is used.
도 7은 상기 전력선와인더부(39)의 구조를 설명하기 위한 휴대형 전원장치(11)의 분해 사시도이다.7 is an exploded perspective view of the portable power supply device 11 for explaining the structure of the power line winder 39.
전력선와인더부(39)는 용접에 필요한 전력을 케이싱(13) 내부로 받아들이는 전력선(27)을, 케이싱(13) 내부에 감아 넣기 위한 목적을 갖는다. 상기 전력선(27)의 플러그를 당기면 전력선(27)이 전력선와인더부(39)로부터 풀려나옴은 물론이다.The power line winder part 39 has the purpose of winding the power line 27 which receives the electric power required for welding into the casing 13 inside the casing 13. When the plug of the power line 27 is pulled, of course, the power line 27 is released from the power line winder 39.
도시한 바와같이, 상기 전력선와인더부(39)는, 케이싱(13)의 내부에 고정되는 평판상의 하우징고정브라켓(39b)과, 상기 하우징고정브라켓(39b)에 고정되며 원통의 형태를 취하고, 상기 전력선을 수용하기 위한 내부공간(39a)을 갖는 하우징(39c)과, 상기 하우징(39c)의 중심부에 구비되며 전력선(27)이 그 둘레에 감기는 구심점의 역할을 하는 허브(39n)와, 상기 허브(39n)에 지지된 상태로 회전 가능하며 내부공간(39a)을 커버하는 와인딩디스크(39d)와, 상기 와인딩디스크(39d)를 회전시켜 전력선(27)을 하우징(39c) 내부로 감아들이는 손잡이(39k)를 포함한다.As shown in the drawing, the power line winder part 39 has a cylindrical housing fixing bracket 39b fixed to the inside of the casing 13 and the housing fixing bracket 39b and has a cylindrical shape. A housing 39c having an internal space 39a for accommodating a power line, a hub 39n provided at a central portion of the housing 39c and serving as a centripetal point at which the power line 27 is wound around the housing 39c; The winding disk 39d rotatable in a state supported by the hub 39n and the winding disk 39d and the winding disk 39d are rotated to wind the power line 27 into the housing 39c. Handle 39k.
특히 상기 와인딩디스크(39d)의 내향면 즉, 내부공간(39a)을 향하는 면에는 경사면부(39m)가 형성되어 있다. 상기 경사면부(39m)는 하우징(39c)의 내부로 감겨 들어오는 전력선(27)을 허브(39n) 측으로 유도하는 역할을 한다.In particular, the inclined surface portion 39m is formed on the inward surface of the winding disk 39d, that is, the surface facing the internal space 39a. The inclined surface portion 39m guides the power line 27 wound into the housing 39c toward the hub 39n.
또한 상기 와인딩디스크(39d)의 내향면 외곽부에는 전력선홀더(39p)가 구비되어 있다. 상기 전력선홀더(39p)는 감아들일 전력선(27)을 하우징(39c) 내부로 당기는 역할을 한다. 도면상 전력선홀더(39p)에 관통구멍이 형성되어 있는데 상기 관통구멍에 전력선(27)이 끼워진다. 따라서, 와인딩디스크(39d)를 회전시키면 전력선홀더(39p)가 허브(39n)를 중심으로 공전하면서 전력선(27)을 허브(39n)에 감는다.In addition, a power line holder 39p is provided at the outer side of the inward surface of the winding disc 39d. The power line holder 39p pulls the power line 27 to be wound into the housing 39c. In the drawing, a through hole is formed in the power line holder 39p, and the power line 27 is fitted into the through hole. Therefore, when the winding disk 39d is rotated, the power line holder 39p revolves around the hub 39n and winds up the power line 27 to the hub 39n.
상기 와인딩디스크(39d)의 외측면 중앙부에는 고정디스크(39e)가 구비된다. 상기 고정디스크(39e)는 와이딩디스크(39e)에 고정된 부재로서 회전판(39f)과 결합한다. A fixed disk 39e is provided at the center of the outer surface of the winding disk 39d. The fixed disk 39e is coupled to the rotating plate 39f as a member fixed to the winding disk 39e.
상기 회전판(39f)은 그 내부에 손잡이(39k) 갖는 원판형 부재로서, 손잡이(39k)를 외부로 세워 돌릴 때 회전하며 와인딩디스크(39d)를 회전시킨다.The rotating plate 39f is a disc-shaped member having a handle 39k therein, and rotates when the handle 39k is turned upside down to rotate the winding disk 39d.
특히 상기 전력선(27)은 하우징(39c)의 내부로 감겨 들어가지만 선단의 플러그는 들어가지 않는다. 플러그는 케이싱의 외부에 바짝 당겨진 상태로 대기하는 것이다. 이 상태로 플러그를 당기면 전력선(27)이 하우징(39c)으로부터 빠져나온다.In particular, the power line 27 is wound into the housing 39c, but the plug of the tip is not entered. The plug is to be pulled to the outside of the casing. When the plug is pulled in this state, the power line 27 comes out of the housing 39c.
이상, 본 발명을 구체적인 실시예를 통하여 상세하게 설명하였으나, 본 발명은 상기 실시예에 한정하지 않고, 본 발명의 기술적 사상의 범위내에서 통상의 지식을 가진 자에 의하여 여러 가지 변형이 가능하다.As mentioned above, although this invention was demonstrated in detail through the specific Example, this invention is not limited to the said Example, A various deformation | transformation is possible for a person with ordinary knowledge within the scope of the technical idea of this invention.

Claims (10)

  1. 제어패널(41)을 갖는 용접기(33)와, 와이어전극을 공급하는 와이어피더(35)가 구비된 휴대형 전원장치(31)에 설치되는 것으로서,It is installed in the portable power supply device 31 having a welding machine 33 having a control panel 41 and a wire feeder 35 for supplying a wire electrode,
    외부의 일반 타용접장치를 상기 용접기(33)에 접속시켜 상기 와이어피더(35)를 타용접장치의 용접작업에 사용할 수 있게 하는 접속부(57)가 구비된 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.With a common wire feeder, it is provided with a connecting portion 57 for connecting the external general welding device to the welding machine 33 so that the wire feeder 35 can be used for welding operation of the other welding device. Portable power supply for wire feeding welding.
  2. 제 1항에 있어서,The method of claim 1,
    상기 접속부(57)는;The connecting portion 57;
    상기 와이어피더(35)용 제어선이 고정되는 커넥팅포트(55)와, A connecting port 55 to which the control line for the wire feeder 35 is fixed;
    용접토치(17)와 접속되는 전원연결구(51)를 포함하는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for wire feeding welding with a common wire feeder, characterized in that it comprises a power connector (51) connected to the welding torch (17).
  3. 제 1항 또는 제 2항에 있어서,The method according to claim 1 or 2,
    상기 제어패널(41)에는;The control panel 41;
    상기 용접기(33)를 사용하지 않고 와이어피더(35)만을 사용할지 여부를 결정하는 기능선택스위치(43)가 구비되어 있는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for wire feeding welding with a common wire feeder, characterized in that the function selection switch 43 for determining whether to use only the wire feeder 35 without using the welder (33).
  4. 제 3항에 있어서,The method of claim 3, wherein
    상기 제어패널(41)에는;The control panel 41;
    상기 기능선택스위치(43)를 통해 용접기(33)를 사용하는 모드로 전환된 상태에서, 와이어전극을 공급할지 공급하지 않을지 결정하는 와이어스위치(45)가 더 구비되는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.The common wire feeder is further provided with a wire switch 45 which determines whether to supply or not to supply the wire electrode in the state of being switched to the mode using the welding machine 33 through the function selection switch 43. Portable power supply for wire feeding welding provided.
  5. 제 3항에 있어서,The method of claim 3, wherein
    상기 제어패널(41)에는;The control panel 41;
    상기 와이어피더(35)의 구동시 와이어전극을 공급할지 회수할지 결정하는 인칭스위치(49)가 더 구비된 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for wire feeding welding provided with a common wire feeder, characterized in that the inching switch 49 is further provided to determine whether to supply or retrieve the wire electrode when the wire feeder 35 is driven.
  6. 내부공간을 갖는 케이싱(13)과;A casing 13 having an inner space;
    상기 케이싱(13)의 일측에 구비되는 가이드수단과;Guide means provided on one side of the casing (13);
    상기 가이드수단에 지지된 상태로 길이방향으로 연장 가능한 연장로드(25)와;An extension rod 25 capable of extending in the longitudinal direction while being supported by the guide means;
    상기 연장로드(25)의 단부에 고정되고, 와이어전극이 감기는 릴(37)을 지지하는 릴걸이봉(15)과;A reel hook rod 15 fixed to an end of the extension rod 25 and supporting a reel 37 to which a wire electrode is wound;
    상기 가이드수단에 대한 연장로드(25)의 위치를 고정하는 고정수단을 포함하는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for welding wire feeding with a common wire feeder, characterized in that it comprises a fixing means for fixing the position of the extension rod (25) relative to the guide means.
  7. 제 6항에 있어서,The method of claim 6,
    상기 케이싱(13)의 내부로 외부의 전력을 인가하기 위한 전력선(27)을 감아 들여 수용하는 것으로서,By winding the power line 27 for applying external power to the inside of the casing (13),
    상기 케이싱(13)의 일측에 구비되는 하우징고정부와;A housing fixing part provided at one side of the casing 13;
    상기 하우징고정부에 고정되며 상기 전력선을 수용하기 위한 내부공간(39a)을 갖는 하우징(39c)과;A housing 39c fixed to the housing fixing part and having an inner space 39a for receiving the power line;
    상기 하우징(39c)의 중심부에 구비되며, 전력선(27)이 그 둘레에 감기는 구심점의 역할을 하는 허브(39n)를 포함하는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for wire feeding welding provided with a common wire feeder, characterized in that it comprises a hub (39n) is provided in the center of the housing (39c), the power line (27) serves as a center point wound around it .
  8. 제 6항 또는 제 7항에 있어서,The method according to claim 6 or 7,
    상기 케이싱(13)의 하부에는, In the lower portion of the casing 13,
    상기 릴걸이봉(15)에 걸려있는 릴(37)의 하중에 의해 발생하는 모멘트를 상쇄시키는 하중써포터(29)가 구비되어 있는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply device for wire feeding welding provided with a common wire feeder, characterized in that the load supporter 29 is provided to cancel the moment generated by the load of the reel (37) hanging on the reel hook rod 15 .
  9. 제 8항에 있어서,The method of claim 8,
    상기 하중서포터(29)는;The load supporter 29 is;
    상기 케이싱(13)의 바닥부에 고정되어 있는 지지레일(33)과,A support rail 33 fixed to the bottom of the casing 13,
    상기 지지레일(33)에 지지되며 길이방향으로 연장되고, 필요시 지지레일(33)에 지지된 상태로 케이싱(13)의 외부로 인출되는 연장플레이트(29b)와,An extension plate 29b which is supported by the support rail 33 and extends in the longitudinal direction and, if necessary, is extended to the outside of the casing 13 in a state supported by the support rail 33;
    상기 연장플레이트(29b)의 단부에 구비되며 지면과 접하는 다리(29a)를 포함하는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for wire feeding welding with a common wire feeder, characterized in that it comprises a bridge (29a) provided at the end of the extension plate (29b) and in contact with the ground.
  10. 제 6항에 있어서,The method of claim 6,
    상기 연장로드에는 길이방향으로 연장된 장공(25a)이 형성되어 있고,The extension rod is formed with a long hole (25a) extending in the longitudinal direction,
    상기 고정수단은,The fixing means,
    상기 장공(25a)의 내부에 수용된 상태로 케이싱(13)의 외부로 연장된 장공관통부재와,A long hole through member extending out of the casing 13 in a state accommodated in the long hole 25a;
    상기 케이싱(13)의 외부에서 장공관통부재에 결합함으로써 연장로드(25)를 케이싱(13)에 대해 고정시키는 위치세팅부재를 포함하는 것을 특징으로 하는 공용와이어 피더를 구비한 와이어 피딩 용접용 휴대형 전원장치.Portable power supply for wire feeding welding with a common wire feeder, characterized in that it comprises a position setting member for fixing the extension rod 25 with respect to the casing 13 by coupling to the long hole through member outside the casing (13). Device.
PCT/KR2016/005137 2016-04-21 2016-05-16 Portable power supply device, for wire-feeding welding, having common wire feeder WO2017183760A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR1020160048732A KR101802939B1 (en) 2016-04-21 2016-04-21 Portable power device for wire feed welding
KR10-2016-0048732 2016-04-21
KR10-2016-0050506 2016-04-26
KR1020160050506A KR101802942B1 (en) 2016-04-26 2016-04-26 Potable welding device with common wire feeder

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100066904A (en) * 2008-12-10 2010-06-18 송봉익 Auto welding device
KR20120019826A (en) * 2010-08-27 2012-03-07 안정노 Multi-function arc welding machine
JP2013103272A (en) * 2011-11-17 2013-05-30 Daihen Corp Welding wire feeding device
US20140048525A1 (en) * 2009-11-02 2014-02-20 Lincoln Global, Inc. Drive roll assembly
KR20150057043A (en) * 2013-11-18 2015-05-28 주식회사 신성에스엠 Control Terminal Separation Type Welding Apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100066904A (en) * 2008-12-10 2010-06-18 송봉익 Auto welding device
US20140048525A1 (en) * 2009-11-02 2014-02-20 Lincoln Global, Inc. Drive roll assembly
KR20120019826A (en) * 2010-08-27 2012-03-07 안정노 Multi-function arc welding machine
JP2013103272A (en) * 2011-11-17 2013-05-30 Daihen Corp Welding wire feeding device
KR20150057043A (en) * 2013-11-18 2015-05-28 주식회사 신성에스엠 Control Terminal Separation Type Welding Apparatus

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