WO2017179825A1 - Low-cost one-way valve device - Google Patents

Low-cost one-way valve device Download PDF

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Publication number
WO2017179825A1
WO2017179825A1 PCT/KR2017/002886 KR2017002886W WO2017179825A1 WO 2017179825 A1 WO2017179825 A1 WO 2017179825A1 KR 2017002886 W KR2017002886 W KR 2017002886W WO 2017179825 A1 WO2017179825 A1 WO 2017179825A1
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WO
WIPO (PCT)
Prior art keywords
valve
elastic
valve case
cost
valve core
Prior art date
Application number
PCT/KR2017/002886
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French (fr)
Korean (ko)
Inventor
박장식
강동수
이성호
모상남
김성환
전승민
Original Assignee
동일기계공업 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020170031907A external-priority patent/KR101946251B1/en
Application filed by 동일기계공업 주식회사 filed Critical 동일기계공업 주식회사
Publication of WO2017179825A1 publication Critical patent/WO2017179825A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/32Cooling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00Check valves
    • F16K15/02Check valves with guided rigid valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves

Definitions

  • the present invention relates to a low cost one-way valve device, and more particularly to a suction valve of a vehicle compressor.
  • a compressor for a vehicle air conditioner is a device that selectively receives power from a power source by an intermittent action of a clutch, sucks refrigerant from an evaporator, compresses it by a linear reciprocating motion of a piston, and sends it toward a condenser.
  • a variable displacement compressor type for controlling the inclination angle of the swash plate and varying the discharge capacity can be recently applied.
  • a suction valve may be installed in the vehicle air conditioner compressor to prevent the refrigerant from being discharged when the air conditioner is turned off and to prevent the discharged refrigerant from flowing back from the condenser to the compressor.
  • Such a conventional one-way valve may be composed of a body, a core, a spring, and a case.
  • the spring and the core in which the restoring force is applied by the spring are installed in the case in which the inlet is formed on one side, the case is assembled to the body, and the body is then air-conditioned in the vehicle. It can be assembled by press-fitting into the suction port of the rear head of the compressor.
  • the core may allow the refrigerant to flow in one direction while opening the valve, and close the valve during the reverse flow of the refrigerant to prevent refrigerant leakage and malfunction. Can be.
  • such a conventional one-way valve is composed of the four components described above, namely, the body, the core, the spring, and the case, so that the number of parts is unnecessarily large, thereby increasing the manufacturing cost of parts.
  • the assembly cost is increased when assembling the cost of the product.
  • the present invention is to improve such a conventional problem to reduce the number of parts and change the material to reduce the cost of manufacturing parts, and to reduce the cost of assembly by significantly reducing the number of assembly, and to maintain or improve the function and performance of the product It is an object of the present invention to provide a low-cost one-way valve device for a vehicle air conditioner that can be made, and can significantly reduce the weight and greatly improve the fuel economy of the vehicle.
  • these problems are exemplary, and the scope of the present invention is not limited thereby.
  • a low cost one-way valve device is provided.
  • the low-cost one-way valve device the valve case is formed in a cylindrical shape of the lower portion is formed at least one or more fluid outlets along the outer peripheral surface, the fluid inlet through which the fluid inlet is formed;
  • a valve core installed vertically inside the valve case to selectively open and close the fluid inlet and the fluid outlet, and having a cylindrical shape having an upper portion open;
  • An elastic member installed between the valve case and the valve core to apply an elastic restoring force to the valve core in a direction of closing the fluid inlet;
  • an elastic locking portion formed at least one near the fluid inlet and protruding inwardly of the valve case such that the valve core does not escape from the inside of the valve case through the fluid inlet.
  • the elastic engaging portion the body is formed to protrude in the upper direction of the valve case along the outer peripheral surface of the valve case from the lower surface of the fluid outlet; And an inner hook portion formed on an upper portion of the body and protruding in the inward direction of the valve case so that the lower surface of the valve core can be caught.
  • the inner hook portion includes a lower surface of the valve core seated thereon.
  • the upper portion is formed to be flat so that the inclined surface may be formed on the lower portion so that the valve core can easily enter the valve case when the valve core is assembled to the valve case.
  • the elastic engaging portion is formed on the upper portion of the body so that the valve case can be fixed to the counterpart, protruding outwardly of the valve case in a shape symmetrical with the inner hook portion And an outer hook portion, wherein the outer hook portion has an inclined surface formed at an upper portion thereof so that the valve case can easily enter the counterpart, and the catch of the counterpart after the valve case enters the counterpart
  • the lower part may be formed flat so as to be caught in the groove.
  • the low-cost one-way valve device to prevent the elastic locking portion is deformed inward or outward, reinforce the elastic force of the elastic locking portion, and to prevent the valve case is rotated on the counterpart after being inserted into the counterpart It may further include an elastic support member formed along the inner circumferential surface or outer circumferential surface of the valve casing to elastically support the elastic engaging portion from the inside or the outside.
  • one side of the elastic member for applying the elastic restoring force to the valve core is compressed to a first compression distance, the other side is compressed to a second compression distance shorter than the first compression distance to the valve core
  • the valve case is formed to protrude in a cylindrical shape on the inner upper surface of the valve case so that the elastic restoring force of the elastic member can be deflected without the upper portion of the elastic member is separated from the home position.
  • the elastic member is inserted, the eccentric protrusion having a central axis spaced apart by a predetermined eccentric distance from the central axis of the valve core; may include.
  • the valve case is a concave protrusion that protrudes inwardly of the valve case to prevent the valve core from rotating inside the valve case and allow the valve core to move linearly. It may include; and the valve core, a concave groove formed to be concave in a shape corresponding to the concave protrusion may include.
  • FIG. 1 is a perspective view showing a low-cost one-way valve device according to an embodiment of the present invention.
  • FIG. 2 is an exploded perspective view illustrating the low cost one-way valve device of FIG. 1.
  • 3 to 5 are cross-sectional views showing the low-cost one-way valve device of FIG.
  • FIG. 6 is a cross-sectional view showing a state in which the low-cost one-way valve device of Figure 1 is inserted into the counterpart.
  • FIG. 7 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
  • FIG. 8 is an exploded perspective view showing the low-cost one-way valve device of FIG. 7.
  • FIG. 9 is a cross-sectional view showing a low-cost one-way valve device according to another embodiment of the present invention.
  • FIG. 10 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
  • FIG. 11 is a perspective view illustrating an outer elastic support member of the low-cost one-way valve device of FIG. 10.
  • FIG. 12 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
  • Figure 13 is an exploded perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
  • FIG. 14 is a perspective view illustrating an inner elastic support member of the low-cost one-way valve device of FIG. 13.
  • 15 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
  • FIG. 16 is an exploded perspective view showing the low-cost one-way valve device of FIG.
  • 17 is a perspective view illustrating an inner elastic support member of the low-cost one-way valve device of FIG. 15.
  • FIG. 1 is a perspective view showing a low-cost one-way valve device 100 according to an embodiment of the present invention
  • Figure 2 is an exploded perspective view showing a low-cost one-way valve device 100 of FIG. 3 to 5 are cross-sectional views showing the low-cost one-way valve device 100 of FIG. 1
  • FIG. 6 is a cross-sectional view showing the low-cost one-way valve device 100 of FIG. 1 inserted into the counterpart C.
  • the low-cost one-way valve device 100 may include suction damping (SDD) capable of reducing suction pressure pulsation and noise of a variable displacement compressor.
  • SDD suction damping
  • Device may include a valve case 10, a valve core 20, an elastic member 30, and an elastic engaging portion 40.
  • the valve case 10 is formed in a cylindrical shape with an open bottom, and at least one fluid outlet 11 is formed along an outer circumferential surface thereof, and a fluid inlet 12 through which fluid is introduced into the bottom. ) May be formed.
  • the valve case 10 may be a structure having appropriate strength and durability capable of accommodating the valve core 20, the elastic member 30, and the elastic locking portion 40 therein.
  • the valve case 10 may be a structure configured by selecting any one or more materials from synthetic resin, steel, stainless steel, aluminum, magnesium, and zinc.
  • the valve case 10 is not necessarily limited to FIG. 2, and members of a wide variety of materials capable of accommodating the valve core 20, the elastic member 30, and the elastic engaging portion 40 may be applied therein. have.
  • the valve case 10 may prevent the valve core 20 from rotating inside the valve case 10 and allow the valve core 20 to linearly move. It may include a concave protrusion 14 to protrude concave inwardly of the valve case 10.
  • the valve core 20 includes a concave groove portion 21 which is formed to be concave in a shape corresponding to the concave protrusion 14, and thus the valve core 20 of the valve core 10 may be formed. The engagement of the recessed groove portion 21 allows the valve core 20 to be moved up and down with straightness without rotating in the valve case 10.
  • the outer circumferential surface of the valve case 10 is formed as a curved surface having a concave protrusion 14 rather than a circular shape, thereby improving the straightness of the valve core 20 and preventing generation of noise due to vibration of the valve core 20. Can be minimized.
  • four fluid outlets 11 having a function of discharging the fluid are radially disposed along the outer circumferential surface of the valve case 10 to ensure ease of discharging of the fluid.
  • valve core 20 is installed to be movable up and down inside the valve case 10 so that the fluid inlet 12 and the fluid outlet 11 according to the pressure of the fluid. It may be selectively opened and closed, and may be formed in a cylindrical shape with an open bottom.
  • valve core 20 is reversed by the pressure of the fluid to move upward in the valve case 10 along the inner circumferential surface of the valve case 10. As it rises, the fluid outlet 11 and the fluid inlet 12 can communicate.
  • valve core (or the valve core 10) is again along the inner circumferential surface of the valve case 10. 20 may descend in the downward direction of the valve case 10 to close the fluid inlet 12.
  • the valve core 20 does not rotate in the valve case 10 due to engagement of the concave protrusion 14 of the valve case 10 and the concave groove 21 of the valve core 20.
  • valve core 20 rises along the inner circumferential surface of the valve case 10 to communicate the fluid outlet 11 and the fluid inlet 12, and vice versa.
  • the valve core 20 descends along the inner circumferential surface of the valve case 10 to close the fluid inlet 12, thereby preventing a reverse flow of the fluid. .
  • the fluid may be a refrigerant for the air conditioner of the vehicle
  • the valve case 10 may be installed in the compressor for the air conditioner of the vehicle. Therefore, the low-cost one-way valve device 100 is installed in the compressor for the air conditioner can control the one-way flow of the refrigerant to prevent the refrigerant from flowing back.
  • the elastic member 30 is provided between the valve case 10 and the valve core 20 to elastically restoring force to the valve core 20 in a direction of closing the fluid inlet 12. Can be applied. More specifically, the elastic member 30 may be applied to the compression coil spring to generate the elastic restoring force by the force that the coil spring is compressed in the valve case 10.
  • the elastic engaging portion 40 is located near the fluid inlet 12 such that the valve core 20 does not escape from the inside of the valve case 10 through the fluid inlet 12. At least one or more may be formed to protrude inwardly of the valve case 10.
  • the elastic engaging portion 40, the body 41 and the body 41 formed to protrude upward of the valve case 10 along the outer circumferential surface of the valve case 10 from the lower surface of the fluid outlet (11). It may include an inner hook portion 42 formed on the upper portion, protruding in the inward direction of the valve case 10 so that the lower surface of the valve core 20 can be caught.
  • the inner hook portion 42 as shown in Figure 5, the upper surface is formed so that the lower surface of the valve core 20 can be seated, the valve core 20 is assembled to the valve case 10
  • the inclined surface 42a may be formed at the bottom.
  • the body 41 is elastically connected to the valve case 20 while the outer circumferential surface of the valve core 20 and the inclined surface 42a of the inner hook portion 42 contact with each other. 10) can be flipped outward. Subsequently, after the valve core 20 passes through the inner hook portion 42, the body 41 is retracted toward the inner side of the valve case 10 by elasticity, and the flat upper portion of the inner hook portion 42 is formed. The lower surface of the furnace valve core 20 can be supported.
  • the elastic locking portion 40 is formed on the upper portion of the body 41 so that the valve case 10 can be fixed to the counterpart (C), the inner hook portion 42 It may further include an outer hook portion 43 is formed to protrude in the outward direction of the valve case 10 in a symmetrical shape with.
  • the outer hook portion 43 has an inclined surface 43a formed at an upper portion thereof so that the valve case 10 can easily enter the counterpart C, and the valve case 10 is provided with the counterpart C.
  • the lower part may be formed flat so as to be caught by the catching part G of the counterpart C after entering.
  • the body 41 when assembling the valve case 10 to the counterpart C, the body 41 is elastically attached to the valve case while the assembly portion of the counterpart C and the inclined surface 43a of the outer hook portion 43 come into contact with each other. It can be pinched in the inward direction of (10). Subsequently, when the outer hook portion 43 is seated on the locking portion G of the counterpart C, the body 41 is returned to its original position while being unfolded in the outward direction of the valve case 10 by elasticity, and the valve The case 10 can be supported so as not to be separated from the counterpart C.
  • the elastic member 30 seating portion of the valve case 10 and the elastic member 30 of the valve core 20 are formed to be deflected from the central axis of the valve case 10.
  • One side of the valve core 20 is always in contact with the inner surface of the valve case 10 to prevent noise caused by the shaking of the valve core 20.
  • the low-cost one-way valve device 100 according to an embodiment of the present invention, the body is removed form, it can be made of a simple structure of the valve case 10, the valve core 20 and the elastic member 30. .
  • the hook-shaped elastic engaging portion 40 is formed on one side of the valve case 10, so that the valve core 20 can be easily assembled into the valve case 10, thereby improving the assemblability.
  • the valve core 20 may be firmly supported so as not to be separated from the inside of the valve case 10.
  • the one-way flow of the fluid can be controlled while the body part is deleted, and the material of the valve case 10 is made of steel or synthetic resin, thereby reducing the number of parts and changing the material to reduce the part manufacturing cost.
  • the cost of assembly can be significantly reduced by reducing the number of assembly, and the function and performance of the product can be maintained or improved, and the weight can be greatly reduced to significantly improve the fuel economy.
  • FIG. 7 is a perspective view illustrating a low cost one-way valve device 200 according to another embodiment of the present invention
  • FIG. 8 is an exploded perspective view illustrating the low cost one-way valve device 200 of FIG. 7.
  • the elastic locking portion 40 may also have the same number as the number of formation of the fluid outlet (11).
  • the structure of the low-cost one-way valve device 200 can be more simply configured to reduce the cost of manufacturing parts and to reduce the number of assembly operations, thereby significantly lowering the cost of the product.
  • FIG. 9 is a cross-sectional view showing a low-cost one-way valve device 300 according to another embodiment of the present invention.
  • one side of the elastic member 30 that applies elastic restoring force to the valve core 20 may have a first compression distance ( L1), the other side is compressed to a second compression distance (L2) shorter than the first compression distance (L1) to apply the elastic restoring force biased to the valve core 20, the elastic member of the valve core 20 It may include an elastic deflection portion 90 is formed to be inclined so that the seating surface on which the 30 is seated or the seating surface on which the elastic member 30 of the valve case 10 is seated has an inclination angle (A).
  • the valve core 20 receives the elastic restoring force biased from the elastic member 30, thereby providing elastic restoring force.
  • the valve core 20 is inclined toward the weak side, so that the inclined side of the valve core 20 can always be in contact with the inner circumferential surface of the valve case 10.
  • the seating surface on which the elastic member 30 is seated also forms the elastic deflection portion 90 having the inclination angle A, so that the valve core 20 is the elastic member 30. Can be applied to the elastic restoring force deflected from).
  • the valve case 10 includes a valve case 10 such that the elastic restoring force of the elastic member 30 may be deflected without the upper portion of the elastic member 30 coming off from the home position. It is formed to protrude in a cylindrical shape on the inner upper surface of the elastic member 30 is inserted, and may include an eccentric protrusion 13 having a central axis spaced apart from the central axis of the valve core 20 by a predetermined eccentric distance (D). have.
  • the elastic member 30 applying the elastic restoring force to the valve core 20 may apply the elastic restoring force acting on the left and right sides of the valve core 20 to the valve core 20 so as to be deflected from each other.
  • the eccentric protrusion 13 of the elastic restoring force deflected with respect to the central axis of the valve core 20 so that the upper portion of the elastic member 30 can be stably supported to effectively apply the deflected elastic restoring force to the valve core 20. It is formed to be spaced apart by a certain eccentric distance (D) in the direction, it is possible to induce the elastic member 30 inclined with respect to the central axis of the valve core 20.
  • the inclined side of the valve core 20 is always in contact with the inner circumferential surface of the valve case 10 when the valve core 20 moves in and out of the valve case 10, so that the vibration of the valve core 20 is reduced. It can be prevented from occurring. In addition, noise may be minimized due to vibration of the valve core 20, and thus the reliability of the low-cost one-way valve device 100 may be improved.
  • FIG. 10 is a perspective view showing a low-cost one-way valve device 400 according to another embodiment of the present invention
  • Figure 11 is a perspective view showing the outer elastic support member 50 of the low-cost one-way valve device 400 of FIG.
  • Figure 12 is a perspective view showing a low-cost one-way valve device 500 according to another embodiment of the present invention.
  • the low-cost one-way valve device 400 prevents the elastic locking portion 40 from spreading outward and reinforces the elastic force of the elastic locking portion 40.
  • the valve case 10 is formed along the outer circumferential surface of the valve case 10 to prevent the valve case 10 from being rotated or released from the counterpart after being pressed into the counterpart to elastically support the elastic locking part 40 from the outside. It may further include an outer elastic support member (50).
  • the receiving groove H1 on which the outer elastic support member 50 may be seated is formed on the lower outer circumferential surface of the valve case 10 to induce the outer elastic support member 50 not to be released from the correct position.
  • the outer elastic support member 50 is formed in a circular ring shape so that the outer elastic support member 50 does not rotate or flow after being assembled to the valve case 10.
  • Protruding portions 51 protruding in the direction of the central axis of the outer elastic support member 50 may be formed at both end surfaces. Accordingly, as shown in FIG. 10, the protrusion 51 is inserted into the fixing groove 15a formed in the accommodation groove H1 of the valve case 10 so that the outer elastic support member 50 rotates or flows. Can be prevented.
  • the outer elastic support member 50 is formed in a shape surrounding the plurality of elastic locking portions 40 on the outer circumferential surface of the valve case 10, so that the elastic locking portions 40 are supported by the reaction force supporting the valve core 20. It can prevent that it spreads outward and reinforce the restoring elastic force of the elastic locking part 40.
  • FIG. 12 according to the user or design needs, the receiving groove (H2) of the valve case 10 is formed to pass through the body 41 of the elastic locking portion 40, the elastic locking portion 40 can further increase the force supporting the valve core 20, and can also reinforce the elastic force even more.
  • the low-cost one-way valve device 400, 500 includes an outer elastic support member 50 that can prevent the elastic locking portion 40 from being deformed, thereby changing the external environment. It is possible to prevent the elastic locking portion 40 from being deformed and reinforce the elastic force due to the dimensional change of the injection molded product. In addition, after the low-cost one-way valve device (400, 500) is assembled by pressing the counterpart (C), it is possible to prevent the fixing force is lost to rotate or flow due to the change in the dimensions of the injection molded product according to the change in the external environment.
  • FIG. 13 is an exploded perspective view showing a low-cost one-way valve device 600 according to another embodiment of the present invention
  • FIG. 14 is a perspective view showing the inner elastic support member 70 of the low-cost one-way valve device 600 of FIG. 13. .
  • the low-cost one-way valve device 600 prevents the elastic locking portion 40 from retracting inward and reinforces the elastic force of the elastic locking portion 40.
  • the valve case 10 is formed along the inner circumferential surface of the valve case 10 to prevent the valve case 10 from being rotated or released from the counterpart after being pressed into the counterpart to elastically support the elastic locking part 40 from the inside.
  • An inner elastic support member 70 may be further included.
  • the inner elastic support member 70 is formed in a circular ring shape as shown in FIG. 14 so that the inner elastic support member 70 does not rotate or flow after being assembled to the valve case 10.
  • the protrusions 71 protruding in the direction of the central axis or the opposite direction of the inner elastic support member 70 can be formed. Accordingly, as shown in FIG. 13, the protrusion 71 is inserted into the fixing groove 15c formed in the body 41 of the elastic engaging portion 40, so that the inner elastic support member 70 rotates or flows. It can be prevented, and after the low-cost one-way valve device 600 is pressed into the counterpart (C) and assembled, it is possible to prevent the fixing force is lost due to the dimensional change of the injection molded product according to the external environment changes to prevent rotation or flow.
  • the inner elastic support member 70 is formed in a shape surrounding the plurality of elastic locking portions 40 on the inner circumferential surface of the valve case 10, so that the elastic locking portion 40 is applied to the reaction force supporting the valve core 20. It is possible to prevent it from being retracted inward and to reinforce the restoring force of the elastic locking portion 40.
  • the low-cost one-way valve device 600 after pressing the low-cost one-way valve device 600 to the counterpart (C) and assembled into a dimensional change of the injection molded product according to the external environment change Including the inner elastic support member 70 that can prevent the fixing force is lost to rotate or flow, to prevent deformation of the elastic locking portion 40 due to the dimensional change of the injection molded product according to the change of the external environment and reinforce the elastic force can do.
  • FIG. 15 is a perspective view showing a low-cost one-way valve device 700 according to another embodiment of the present invention
  • Figure 16 is an exploded perspective view showing a low-cost one-way valve device 700 of Figure 15
  • Figure 17 is a low-cost type of FIG. It is a perspective view which shows the inner side elastic support member 80 of the one-way valve apparatus 700.
  • the low-cost one-way valve device 700 prevents the elastic locking portion 40 from retracting inward and reinforces the elastic force of the elastic locking portion 40.
  • the valve case 10 is formed along the inner circumferential surface of the valve case 10 to prevent the valve case 10 from being rotated or released from the counterpart after being pressed into the counterpart to elastically support the elastic locking part 40 from the inside. It may further include an inner elastic support member 80.
  • the inner elastic support member 80 is a spring in the form of a rounded leaf spring, so that the inner elastic support member 80 does not rotate or flow after being assembled to the valve case 10, as shown in FIG. 17.
  • the wing portion 82 protruding in a symmetrical shape may be formed on the outer circumferential surface of the inner elastic support member 80. Accordingly, as shown in FIG. 15, the wing 82 is inserted into the fixing groove 15d formed in the valve case 10, thereby preventing the inner elastic support member 80 from rotating or flowing. .
  • the curled portion 81 at both ends of the inner elastic support member 80 the assembly shape is configured to be assembled smoothly when assembling the valve case 10, the strength and elastic force of the inner elastic support member 80 Can be further reinforced.
  • the inner elastic support member 80 is formed in a shape surrounding the plurality of elastic locking portions 40 on the inner circumferential surface of the valve case 10, so that the elastic locking portion 40 is applied to the reaction force supporting the valve core 20. It is possible to prevent it from being retracted inward and to reinforce the restoring force of the elastic locking portion 40.
  • the low-cost one-way valve device 700 including the inner elastic support member 80 that can prevent the elastic engaging portion 40 is deformed, according to the external environment change
  • the elastic locking part 40 may be prevented from being deformed due to the dimensional change of the injection molded product, and the elastic force may be reinforced.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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  • Thermal Sciences (AREA)
  • Check Valves (AREA)

Abstract

The present invention relates to a low-cost one-way valve device which transports a refrigerant in one direction such as the direction of a condenser and enables preventing the backflow of the refrigerant. The low-cost one-way valve device may comprise: a valve case which has a cylindrical form having an opened lower part, has at least one fluid outlet formed along the outer circumferential surface thereof, and has a fluid inlet, through which fluid enters, formed on the lower part; a valve core for selectively opening/closing the fluid inlet and the fluid outlet; an elastic member for applying elastic restoring force to the valve core in the direction in which the fluid inlet is closed; and an elastic stopping part which is protrudingly formed in the inner direction of the valve case.

Description

저가형 일방향 밸브 장치Low cost one-way valve device
본 발명은 저가형 일방향 밸브 장치에 관한 것으로서, 보다 상세하게는 차량용 압축기의 석션밸브에 관한 것이다.The present invention relates to a low cost one-way valve device, and more particularly to a suction valve of a vehicle compressor.
일반적으로, 차량 에어컨용 압축기는 클러치의 단속작용에 의해 동력원으로부터 동력을 선택적으로 전달받아 증발기로부터 냉매를 내부에 흡입하여 피스톤의 직선 왕복운동에 의하여 압축하고, 이를 응축기 방향으로 보내주는 장치이다. 예컨대, 이러한 압축기는 최근에 사판(斜板)의 경사각을 제어하여 토출용량을 가변시키는 가변용량 압축기 타입이 적용될 수 있다.In general, a compressor for a vehicle air conditioner is a device that selectively receives power from a power source by an intermittent action of a clutch, sucks refrigerant from an evaporator, compresses it by a linear reciprocating motion of a piston, and sends it toward a condenser. For example, in such a compressor, a variable displacement compressor type for controlling the inclination angle of the swash plate and varying the discharge capacity can be recently applied.
이러한 차량 에어컨용 압축기의 내부에는 에어컨 오프 시에 냉매가 토출되는 것을 방지하고, 동시에 토출된 냉매가 응축기로부터 압축기로 역류하는 것을 방지하기 위하여 석션밸브가 설치될 수 있다.A suction valve may be installed in the vehicle air conditioner compressor to prevent the refrigerant from being discharged when the air conditioner is turned off and to prevent the discharged refrigerant from flowing back from the condenser to the compressor.
이러한, 종래의 일방향 밸브는, 크게 바디와, 코어와, 스프링 및 케이스로 이루어질 수 있다.Such a conventional one-way valve may be composed of a body, a core, a spring, and a case.
예컨대, 종래의 일방향 밸브는, 일측에 흡입구가 형성된 상기 케이스 내부에 상기 스프링 및 상기 스프링에 의해 복원력이 작용되는 코어를 설치하고, 상기 케이스를 상기 바디에 조립한 다음, 이러한 상기 바디를 차량의 에어컨 압축기의 리어 헤드(rear head)의 흡입 포트에 압입하여 조립될 수 있다.For example, in the conventional one-way valve, the spring and the core in which the restoring force is applied by the spring are installed in the case in which the inlet is formed on one side, the case is assembled to the body, and the body is then air-conditioned in the vehicle. It can be assembled by press-fitting into the suction port of the rear head of the compressor.
따라서, 상기 코어는 상기 스프링의 복원력에 의해 크랭크 케이스의 압력이 높아지면 밸브를 개방하면서 상기 토출구로 냉매를 일방향으로 흐르게 할 수 있고, 냉매의 역방향 흐름시 밸브를 폐쇄하여 냉매 누설 및 오동작을 방지할 수 있다. Therefore, when the pressure of the crankcase is increased by the restoring force of the spring, the core may allow the refrigerant to flow in one direction while opening the valve, and close the valve during the reverse flow of the refrigerant to prevent refrigerant leakage and malfunction. Can be.
그러나, 이러한 종래의 일방향 밸브는, 상술된 4개의 부품, 즉 상기 바디와, 상기 코어와, 상기 스프링 및 상기 케이스로 이루어져서 부품의 개수가 불필요하게 많고, 이로 인하여 부품 제조 비용이 증대되는 것은 물론이고, 조립시 조립 공수가 증대되어 제품의 단가가 비싸지는 문제점들이 있었다. However, such a conventional one-way valve is composed of the four components described above, namely, the body, the core, the spring, and the case, so that the number of parts is unnecessarily large, thereby increasing the manufacturing cost of parts. There is a problem in that the assembly cost is increased when assembling the cost of the product.
본 발명은 이러한 종래의 문제점을 개선하기 위한 것으로 부품의 개수를 줄이고 재질을 변경해서 부품 제조 비용을 절감하고, 조립 공수를 줄여서 제품의 단가를 크게 낮출 수 있으며, 제품의 기능과 성능을 유지하거나 향상시킬 수 있게 하고, 중량을 크게 낮추어 차량의 연비를 크게 향상 시킬 수 있는 차량 에어컨용 저가형 일방향 밸브 장치를 제공하는 것을 목적으로 한다. 그러나 이러한 과제는 예시적인 것으로, 이에 의해 본 발명의 범위가 한정되는 것은 아니다.The present invention is to improve such a conventional problem to reduce the number of parts and change the material to reduce the cost of manufacturing parts, and to reduce the cost of assembly by significantly reducing the number of assembly, and to maintain or improve the function and performance of the product It is an object of the present invention to provide a low-cost one-way valve device for a vehicle air conditioner that can be made, and can significantly reduce the weight and greatly improve the fuel economy of the vehicle. However, these problems are exemplary, and the scope of the present invention is not limited thereby.
본 발명의 일 관점에 따르면, 저가형 일방향 밸브 장치가 제공된다. 상기 저가형 일방향 밸브 장치는, 하부가 개방된 원통형상으로 형성되어 외주면을 따라 적어도 한개 이상의 유체 배출구가 형성되고, 상기 하부에 유체가 유입되는 유체 유입구가 형성되는 밸브 케이스; 상기 밸브 케이스 내측에 상하 이동가능하게 설치되어 상기 유체 유입구 및 상기 유체 배출구를 선택적으로 개폐시키고, 상부가 개방된 원통형상으로 형성되는 밸브 코어; 상기 밸브 케이스와 상기 밸브 코어 사이에 설치되어 상기 유체 유입구를 폐쇄하는 방향으로 상기 밸브 코어에 탄성 복원력을 인가하는 탄성 부재; 및 상기 밸브 코어가 상기 유체 유입구를 통하여 상기 밸브 케이스의 내측에서 이탈하지 않도록, 상기 유체 유입구 인근에 적어도 한개 이상이 형성되고 상기 밸브 케이스의 내측방향으로 돌출되게 형성되는 탄성 걸림부;를 포함할 수 있다.According to one aspect of the present invention, a low cost one-way valve device is provided. The low-cost one-way valve device, the valve case is formed in a cylindrical shape of the lower portion is formed at least one or more fluid outlets along the outer peripheral surface, the fluid inlet through which the fluid inlet is formed; A valve core installed vertically inside the valve case to selectively open and close the fluid inlet and the fluid outlet, and having a cylindrical shape having an upper portion open; An elastic member installed between the valve case and the valve core to apply an elastic restoring force to the valve core in a direction of closing the fluid inlet; And an elastic locking portion formed at least one near the fluid inlet and protruding inwardly of the valve case such that the valve core does not escape from the inside of the valve case through the fluid inlet. have.
상기 저가형 일방향 밸브 장치에서, 상기 탄성 걸림부는, 상기 유체 배출구의 하면에서 상기 밸브 케이스의 외주면을 따라 상기 밸브 케이스의 상부 방향으로 돌출되게 형성되는 몸체; 및 상기 몸체의 상부에 형성되고, 상기 밸브 코어의 하면이 걸릴 수 있도록 상기 밸브 케이스의 내측 방향으로 돌출되게 형성되는 내측 후크부;를 포함하고, 상기 내측 후크부는, 상기 밸브 코어의 하면이 안착될 수 있도록 상부가 평평하게 형성되고, 상기 밸브 코어를 상기 밸브 케이스에 조립 시 상기 밸브 코어가 상기 밸브 케이스에 용이하게 진입할 수 있도록 하부에 경사면이 형성될 수 있다.In the low-cost one-way valve device, the elastic engaging portion, the body is formed to protrude in the upper direction of the valve case along the outer peripheral surface of the valve case from the lower surface of the fluid outlet; And an inner hook portion formed on an upper portion of the body and protruding in the inward direction of the valve case so that the lower surface of the valve core can be caught. The inner hook portion includes a lower surface of the valve core seated thereon. The upper portion is formed to be flat so that the inclined surface may be formed on the lower portion so that the valve core can easily enter the valve case when the valve core is assembled to the valve case.
상기 저가형 일방향 밸브 장치에서, 상기 탄성 걸림부는, 상기 밸브 케이스가 상대물에 고정될 수 있도록 상기 몸체의 상부에 형성되고, 상기 내측 후크부와 대칭되는 형상으로 상기 밸브 케이스의 외측 방향으로 돌출되게 형성되는 외측 후크부;를 더 포함하고, 상기 외측 후크부는, 상기 밸브 케이스가 상기 상대물에 용이하게 진입할 수 있도록 상부에 경사면이 형성되고, 상기 밸브 케이스가 상기 상대물에 진입 후 상기 상대물의 걸림홈에 걸릴 수 있도록 하부가 평평하게 형성될 수 있다.In the low-cost one-way valve device, the elastic engaging portion is formed on the upper portion of the body so that the valve case can be fixed to the counterpart, protruding outwardly of the valve case in a shape symmetrical with the inner hook portion And an outer hook portion, wherein the outer hook portion has an inclined surface formed at an upper portion thereof so that the valve case can easily enter the counterpart, and the catch of the counterpart after the valve case enters the counterpart The lower part may be formed flat so as to be caught in the groove.
상기 저가형 일방향 밸브 장치에서, 상기 탄성 걸림부가 내측 또는 외측으로 변형되는 것을 방지하고 상기 탄성 걸림부의 탄성력을 보강하며, 상기 밸브 케이스가 상대물에 삽입된 후 상기 상대물에서 회전하는 것을 방지할 수 있도록, 상기 밸브 케이스의 내주면 또는 외주면을 따라 형성되어 상기 탄성 걸림부를 내측 또는 외측에서 탄성 지지하는 탄성 지지부재;를 더 포함할 수 있다.In the low-cost one-way valve device, to prevent the elastic locking portion is deformed inward or outward, reinforce the elastic force of the elastic locking portion, and to prevent the valve case is rotated on the counterpart after being inserted into the counterpart It may further include an elastic support member formed along the inner circumferential surface or outer circumferential surface of the valve casing to elastically support the elastic engaging portion from the inside or the outside.
상기 저가형 일방향 밸브 장치에서, 상기 밸브 코어에 탄성 복원력을 인가하는 상기 탄성 부재의 일측이 제 1 압축거리로 압축되고, 타측이 상기 제 1 압축거리 보다 짧은 제 2 압축거리로 압축되어 상기 밸브 코어에 편향된 탄성 복원력을 인가할 수 있도록, 상기 밸브 코어의 상기 탄성 부재가 안착되는 안착면 또는 상기 밸브 케이스의 상기 탄성 부재가 안착되는 안착면이 경사 각도를 가지도록 경사지게 형성되는 탄성 편향부;를 더 포함할 수 있다.In the low-cost one-way valve device, one side of the elastic member for applying the elastic restoring force to the valve core is compressed to a first compression distance, the other side is compressed to a second compression distance shorter than the first compression distance to the valve core And an elastic deflection portion inclined such that a seating surface on which the elastic member of the valve core is seated or a seating surface on which the elastic member of the valve case is mounted to have an inclination angle so as to apply a biased elastic restoring force. can do.
상기 저가형 일방향 밸브 장치에서, 상기 밸브 케이스는, 상기 탄성 부재의 상부가 정위치에서 이탈하지 않고 상기 탄성 부재의 탄성 복원력이 편향될 수 있도록, 상기 밸브 케이스의 내측 상면에 원통형상으로 돌출되게 형성되어 상기 탄성 부재가 삽입되고, 상기 밸브 코어의 중심축과 일정한 편심 거리 만큼 이격된 중심축을 가지는 편심 돌출부;를 포함할 수 있다.In the low-cost one-way valve device, the valve case is formed to protrude in a cylindrical shape on the inner upper surface of the valve case so that the elastic restoring force of the elastic member can be deflected without the upper portion of the elastic member is separated from the home position. The elastic member is inserted, the eccentric protrusion having a central axis spaced apart by a predetermined eccentric distance from the central axis of the valve core; may include.
상기 저가형 일방향 밸브 장치에서, 상기 밸브 케이스는, 상기 밸브 코어가 상기 밸브 케이스의 내측에서 회전하는 것을 방지하고 상기 밸브 코어가 직선운동을 할 수 있도록, 상기 밸브 케이스의 내측으로 오목하게 돌출되는 오목 돌출부;를 포함하고, 상기 밸브 코어는, 상기 오목 돌출부와 대응되는 형상으로 오목하게 형성되는 오목 홈부;를 포함할 수 있다.In the low-cost one-way valve device, the valve case is a concave protrusion that protrudes inwardly of the valve case to prevent the valve core from rotating inside the valve case and allow the valve core to move linearly. It may include; and the valve core, a concave groove formed to be concave in a shape corresponding to the concave protrusion may include.
상기한 바와 같이 이루어진 본 발명의 일부 실시예들에 따르면, 부품의 개수를 줄이고 재질을 변경해서 부품 제조 비용을 절감하고, 조립 공수를 줄여서 제품의 단가를 크게 낮출 수 있으며, 제품의 기능과 성능을 유지하거나 향상시킬 수 있고, 중량을 크게 낮추어 차량의 연비를 크게 향상 시킬 수 있는 저가형 일방향 밸브 장치를 구현할 수 있다. 물론 이러한 효과에 의해 본 발명의 범위가 한정되는 것은 아니다.According to some embodiments of the present invention made as described above, it is possible to reduce the number of parts and to change the material to reduce the cost of manufacturing parts, and to reduce the cost of the product by reducing the number of assembly, and to improve the function and performance of the product It is possible to implement a low-cost one-way valve device that can maintain or improve, and can significantly improve the fuel economy of the vehicle by greatly reducing the weight. Of course, the scope of the present invention is not limited by these effects.
도 1은 본 발명의 일 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 사시도이다.1 is a perspective view showing a low-cost one-way valve device according to an embodiment of the present invention.
도 2는 도 1의 저가형 일방향 밸브 장치를 나타내는 분해 사시도이다.FIG. 2 is an exploded perspective view illustrating the low cost one-way valve device of FIG. 1. FIG.
도 3 내지 도 5는 도 1의 저가형 일방향 밸브 장치를 나타내는 단면도들이다.3 to 5 are cross-sectional views showing the low-cost one-way valve device of FIG.
도 6은 도 1의 저가형 일방향 밸브 장치가 상대물에 삽입된 모습을 나타내는 단면도이다.6 is a cross-sectional view showing a state in which the low-cost one-way valve device of Figure 1 is inserted into the counterpart.
도 7은 본 발명의 다른 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 사시도이다.7 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
도 8은 도 7의 저가형 일방향 밸브 장치를 나타내는 분해 사시도이다.FIG. 8 is an exploded perspective view showing the low-cost one-way valve device of FIG. 7.
도 9는 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 단면도이다.9 is a cross-sectional view showing a low-cost one-way valve device according to another embodiment of the present invention.
도 10은 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 사시도이다.10 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
도 11은 도 10의 저가형 일방향 밸브 장치의 외측 탄성 지지부재를 나타내는 사시도이다.FIG. 11 is a perspective view illustrating an outer elastic support member of the low-cost one-way valve device of FIG. 10.
도 12는 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 사시도이다.12 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
도 13은 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 분해 사시도이다.Figure 13 is an exploded perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
도 14는 도 13의 저가형 일방향 밸브 장치의 내측 탄성 지지부재를 나타내는 사시도이다.14 is a perspective view illustrating an inner elastic support member of the low-cost one-way valve device of FIG. 13.
도 15는 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치를 나타내는 사시도이다.15 is a perspective view showing a low-cost one-way valve device according to another embodiment of the present invention.
도 16은 도 15의 저가형 일방향 밸브 장치를 나타내는 분해 사시도이다.16 is an exploded perspective view showing the low-cost one-way valve device of FIG.
도 17은 도 15의 저가형 일방향 밸브 장치의 내측 탄성 지지부재를 나타내는 사시도이다.17 is a perspective view illustrating an inner elastic support member of the low-cost one-way valve device of FIG. 15.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 여러 실시예들을 상세히 설명하기로 한다.Hereinafter, various exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명의 실시예들은 당해 기술 분야에서 통상의 지식을 가진 자에게 본 발명을 더욱 완전하게 설명하기 위하여 제공되는 것이며, 하기 실시예는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. 오히려 이들 실시예들은 본 개시를 더욱 충실하고 완전하게 하고, 당업자에게 본 발명의 사상을 완전하게 전달하기 위하여 제공되는 것이다. 또한, 도면에서 각 층의 두께나 크기는 설명의 편의 및 명확성을 위하여 과장된 것이다.The embodiments of the present invention are provided to more fully explain the present invention to those skilled in the art, and the following examples can be modified in various other forms, and the scope of the present invention is It is not limited to an Example. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In addition, the thickness or size of each layer in the drawings is exaggerated for convenience and clarity of description.
이하, 본 발명의 실시예들은 본 발명의 이상적인 실시예들을 개략적으로 도시하는 도면들을 참조하여 설명한다. 도면들에 있어서, 예를 들면, 제조 기술 및/또는 공차(tolerance)에 따라, 도시된 형상의 변형들이 예상될 수 있다. 따라서, 본 발명 사상의 실시예는 본 명세서에 도시된 영역의 특정 형상에 제한된 것으로 해석되어서는 아니 되며, 예를 들면 제조상 초래되는 형상의 변화를 포함하여야 한다.Embodiments of the present invention will now be described with reference to the drawings, which schematically illustrate ideal embodiments of the present invention. In the figures, for example, variations in the shape shown may be expected, depending on manufacturing techniques and / or tolerances. Accordingly, embodiments of the inventive concept should not be construed as limited to the specific shapes of the regions shown herein, but should include, for example, changes in shape resulting from manufacturing.
도 1은 본 발명의 일 실시예에 따른 저가형 일방향 밸브 장치(100)를 나타내는 사시도이고, 도 2는 도 1의 저가형 일방향 밸브 장치(100)를 나타내는 분해 사시도이다. 그리고, 도 3 내지 도 5는 도 1의 저가형 일방향 밸브 장치(100)를 나타내는 단면도들이고, 도 6은 도 1의 저가형 일방향 밸브 장치(100)가 상대물(C)에 삽입된 모습을 나타내는 단면도이다.1 is a perspective view showing a low-cost one-way valve device 100 according to an embodiment of the present invention, Figure 2 is an exploded perspective view showing a low-cost one-way valve device 100 of FIG. 3 to 5 are cross-sectional views showing the low-cost one-way valve device 100 of FIG. 1, and FIG. 6 is a cross-sectional view showing the low-cost one-way valve device 100 of FIG. 1 inserted into the counterpart C. FIG. .
먼저 도 1 및 도 2에 도시된 바와 같이, 본 발명의 일 실시예에 따른 저가형 일방향 밸브 장치(100)는, 가변용량 압축기의 석션(suction)압력 맥동 및 소음 저감을 할 수 있는 SDD(Suction Damping Device)이며, 크게 밸브 케이스(10)와, 밸브 코어(20)와, 탄성 부재(30) 및 탄성 걸림부(40)를 포함할 수 있다.First, as shown in FIGS. 1 and 2, the low-cost one-way valve device 100 according to an embodiment of the present invention may include suction damping (SDD) capable of reducing suction pressure pulsation and noise of a variable displacement compressor. Device), and may include a valve case 10, a valve core 20, an elastic member 30, and an elastic engaging portion 40.
도 2에 도시된 바와 같이, 밸브 케이스(10)는, 하부가 개방된 원통형상으로 형성되어 외주면을 따라 적어도 한개 이상의 유체 배출구(11)가 형성되고, 상기 하부에 유체가 유입되는 유체 유입구(12)가 형성될 수 있다.As shown in FIG. 2, the valve case 10 is formed in a cylindrical shape with an open bottom, and at least one fluid outlet 11 is formed along an outer circumferential surface thereof, and a fluid inlet 12 through which fluid is introduced into the bottom. ) May be formed.
더욱 구체적으로, 밸브 케이스(10)는, 내부에 밸브 코어(20)와 탄성 부재(30) 및 탄성 걸림부(40)를 수용할 수 있는 적절한 강도와 내구성을 갖는 구조체일 수 있다. 예컨대, 이러한 밸브 케이스(10)는, 합성수지, 스틸, 스테인레스, 알루미늄, 마그네슘 및 아연 중 어느 하나 이상의 재질을 선택하여 구성되는 구조체일 수 있다. 그러나, 밸브 케이스(10)는, 도 2에 반드시 국한되지 않고, 내부에 밸브 코어(20)와 탄성 부재(30) 및 탄성 걸림부(40)를 수용할 수 있는 매우 다양한 재질의 부재들이 적용될 수 있다.More specifically, the valve case 10 may be a structure having appropriate strength and durability capable of accommodating the valve core 20, the elastic member 30, and the elastic locking portion 40 therein. For example, the valve case 10 may be a structure configured by selecting any one or more materials from synthetic resin, steel, stainless steel, aluminum, magnesium, and zinc. However, the valve case 10 is not necessarily limited to FIG. 2, and members of a wide variety of materials capable of accommodating the valve core 20, the elastic member 30, and the elastic engaging portion 40 may be applied therein. have.
또한, 도 3 및 도 4에 도시된 바와 같이, 밸브 케이스(10)는, 밸브 코어(20)가 밸브 케이스(10)의 내측에서 회전하는 것을 방지하고 밸브 코어(20)가 직선운동을 할 수 있도록, 밸브 케이스(10)의 내측으로 오목하게 돌출되는 오목 돌출부(14)를 포함할 수 있다. 이때, 밸브 코어(20)는, 오목 돌출부(14)와 대응되는 형상으로 오목하게 형성되는 오목 홈부(21)를 포함하여, 밸브 케이스(10)의 오목 돌출부(14)와 밸브 코어(20)의 오목 홈부(21)의 맞물림으로 밸브 코어(20)가 밸브 케이스(10) 내에서 회전하지 않고 직진성을 가지고 상하로 이동될 수 있다.3 and 4, the valve case 10 may prevent the valve core 20 from rotating inside the valve case 10 and allow the valve core 20 to linearly move. It may include a concave protrusion 14 to protrude concave inwardly of the valve case 10. At this time, the valve core 20 includes a concave groove portion 21 which is formed to be concave in a shape corresponding to the concave protrusion 14, and thus the valve core 20 of the valve core 10 may be formed. The engagement of the recessed groove portion 21 allows the valve core 20 to be moved up and down with straightness without rotating in the valve case 10.
따라서, 밸브 케이스(10)의 외주면은 원형이 아닌 오목 돌출부(14)를 가진 굴곡면으로 형성되어, 밸브 코어(20)의 직진성을 향상시키고, 밸브 코어(20)의 떨림에 의한 소음 발생을 방지하거나 최소화 할 수 있다. 또한, 밸브 케이스(10)의 외주면에는 유체의 배출 기능을 하는 유체 배출구(11)가 상기 외주면을 따라 방사선상으로 4개가 등각 배치되어 유체의 배출 용이성을 확보할 수 있다.Accordingly, the outer circumferential surface of the valve case 10 is formed as a curved surface having a concave protrusion 14 rather than a circular shape, thereby improving the straightness of the valve core 20 and preventing generation of noise due to vibration of the valve core 20. Can be minimized. In addition, four fluid outlets 11 having a function of discharging the fluid are radially disposed along the outer circumferential surface of the valve case 10 to ensure ease of discharging of the fluid.
또한, 도 1 및 도 5에 도시된 바와 같이, 밸브 코어(20)는, 밸브 케이스(10) 내측에 상하 이동가능하게 설치되어 유체 유입구(12) 및 유체 배출구(11)를 유체의 압력에 따라 선택적으로 개폐시키고, 하부가 개방된 원통형상으로 형성될 수 있다.In addition, as shown in FIGS. 1 and 5, the valve core 20 is installed to be movable up and down inside the valve case 10 so that the fluid inlet 12 and the fluid outlet 11 according to the pressure of the fluid. It may be selectively opened and closed, and may be formed in a cylindrical shape with an open bottom.
더욱 구체적으로, 밸브 코어(20)는, 유체 유입구(12) 측의 유체의 압력이 높아지면, 유체의 압력에 의해 후진되어 밸브 케이스(10)의 내주면을 따라서 밸브 케이스(10)의 상부 방향으로 상승하여 유체 배출구(11)와 유체 유입구(12)를 연통시킬 수 있다.More specifically, when the pressure of the fluid on the fluid inlet 12 side is increased, the valve core 20 is reversed by the pressure of the fluid to move upward in the valve case 10 along the inner circumferential surface of the valve case 10. As it rises, the fluid outlet 11 and the fluid inlet 12 can communicate.
이어서, 유체 유입구(12)를 통해 유입된 유체가 유체 배출구(11)를 통해 배출된 후 유체 유입구(12) 측의 유체의 압력이 낮아지면, 다시 밸브 케이스(10)의 내주면을 따라서 밸브 코어(20)가 밸브 케이스(10)의 하부 방향으로 하강하여 유체 유입구(12)를 폐쇄시킬 수 있다. 이때, 상술한 바와 같이, 밸브 케이스(10)의 오목 돌출부(14)와 밸브 코어(20)의 오목 홈부(21)의 맞물림으로 밸브 코어(20)가 밸브 케이스(10) 내에서 회전하지 않고 직진성을 가지고 상하로 이동됨으로써, 밸브 코어(20)의 직진성을 향상시키고, 밸브 코어(20)의 떨림에 의한 소음 발생을 방지하거나 최소화 할 수 있다.Subsequently, when the fluid introduced through the fluid inlet 12 is discharged through the fluid outlet 11 and the pressure of the fluid on the fluid inlet 12 side is lowered, the valve core (or the valve core 10) is again along the inner circumferential surface of the valve case 10. 20 may descend in the downward direction of the valve case 10 to close the fluid inlet 12. At this time, as described above, the valve core 20 does not rotate in the valve case 10 due to engagement of the concave protrusion 14 of the valve case 10 and the concave groove 21 of the valve core 20. By moving up and down, the straightness of the valve core 20 can be improved, and noise generation due to the shaking of the valve core 20 can be prevented or minimized.
따라서, 유체 유입구(12) 주변의 압력이 일정 수준 이상으로 높아지면 밸브 코어(20)가 밸브 케이스(10)의 내주면을 따라 상승하여 유체 배출구(11)와 유체 유입구(12)를 연통시키고, 반대로 유체 유입구(12) 주변의 압력이 일정 수준 이하로 낮아지면 밸브 코어(20)가 밸브 케이스(10)의 내주면을 따라 하강하여 유체 유입구(12)를 폐쇄하여, 유체의 역방향 흐름을 방지할 수 있다.Therefore, when the pressure around the fluid inlet 12 rises above a certain level, the valve core 20 rises along the inner circumferential surface of the valve case 10 to communicate the fluid outlet 11 and the fluid inlet 12, and vice versa. When the pressure around the fluid inlet 12 is lowered to a predetermined level or less, the valve core 20 descends along the inner circumferential surface of the valve case 10 to close the fluid inlet 12, thereby preventing a reverse flow of the fluid. .
이때, 유체는 차량의 에어컨용 냉매일 수 있고, 밸브 케이스(10)는, 차량의 에어컨용 압축기에 설치될 수 있다. 따라서, 저가형 일방향 밸브 장치(100)는, 에어컨용 압축기에 설치되어 냉매의 일방향 흐름을 제어하여 냉매가 역류하는 것을 방지할 수 있다.In this case, the fluid may be a refrigerant for the air conditioner of the vehicle, and the valve case 10 may be installed in the compressor for the air conditioner of the vehicle. Therefore, the low-cost one-way valve device 100 is installed in the compressor for the air conditioner can control the one-way flow of the refrigerant to prevent the refrigerant from flowing back.
또한, 도 5에 도시된 바와 같이, 탄성 부재(30)는, 밸브 케이스(10)와 밸브 코어(20) 사이에 설치되어 유체 유입구(12)를 폐쇄하는 방향으로 밸브 코어(20)에 탄성 복원력을 인가할 수 있다. 더욱 구체적으로, 탄성 부재(30)는, 압축 코일 스프링이 적용되어 상기 코일 스프링이 밸브 케이스(10) 내에서 압축되는 힘으로 상기 탄성 복원력을 발생시킬 수 있다.In addition, as shown in FIG. 5, the elastic member 30 is provided between the valve case 10 and the valve core 20 to elastically restoring force to the valve core 20 in a direction of closing the fluid inlet 12. Can be applied. More specifically, the elastic member 30 may be applied to the compression coil spring to generate the elastic restoring force by the force that the coil spring is compressed in the valve case 10.
또한, 도 5에 도시된 바와 같이, 탄성 걸림부(40)는, 밸브 코어(20)가 유체 유입구(12)를 통하여 밸브 케이스(10)의 내측에서 이탈하지 않도록, 유체 유입구(12) 인근에 적어도 한개 이상이 형성되고 밸브 케이스(10)의 내측방향으로 돌출되게 형성될 수 있다.In addition, as shown in FIG. 5, the elastic engaging portion 40 is located near the fluid inlet 12 such that the valve core 20 does not escape from the inside of the valve case 10 through the fluid inlet 12. At least one or more may be formed to protrude inwardly of the valve case 10.
더욱 구체적으로, 탄성 걸림부(40)는, 유체 배출구(11)의 하면에서 밸브 케이스(10)의 외주면을 따라 밸브 케이스(10)의 상방으로 돌출되게 형성되는 몸체(41) 및 몸체(41)의 상부에 형성되고, 밸브 코어(20)의 하면이 걸릴 수 있도록 밸브 케이스(10)의 내측 방향으로 돌출되게 형성되는 내측 후크부(42)를 포함할 수 있다.More specifically, the elastic engaging portion 40, the body 41 and the body 41 formed to protrude upward of the valve case 10 along the outer circumferential surface of the valve case 10 from the lower surface of the fluid outlet (11). It may include an inner hook portion 42 formed on the upper portion, protruding in the inward direction of the valve case 10 so that the lower surface of the valve core 20 can be caught.
예컨대, 내측 후크부(42)는, 도 5에 도시된 바와 같이, 밸브 코어(20)의 하면이 안착될 수 있도록 상부가 평평하게 형성되고, 밸브 코어(20)를 밸브 케이스(10)에 조립 시 밸브 코어(20)가 밸브 케이스(10)에 용이하게 진입할 수 있도록 하부에 경사면(42a)이 형성될 수 있다.For example, the inner hook portion 42, as shown in Figure 5, the upper surface is formed so that the lower surface of the valve core 20 can be seated, the valve core 20 is assembled to the valve case 10 When the valve core 20 can easily enter the valve case 10, the inclined surface 42a may be formed at the bottom.
따라서, 밸브 코어(20)를 밸브 케이스(10)에 조립 시, 밸브 코어(20)의 외주면과 내측 후크부(42)의 경사면(42a)이 접촉되면서 몸체(41)가 탄성에 의해 밸브 케이스(10)의 외측 방향으로 젖혀질 수 있다. 이어서, 밸브 코어(20)가 내측 후크부(42)를 통과한 후 탄성에 의해 몸체(41)가 다시 밸브 케이스(10)의 내측 방향으로 오므라지면서, 내측 후크부(42)의 평평하게 형성된 상부로 밸브 코어(20)의 하면을 지지할 수 있다.Accordingly, when the valve core 20 is assembled to the valve case 10, the body 41 is elastically connected to the valve case 20 while the outer circumferential surface of the valve core 20 and the inclined surface 42a of the inner hook portion 42 contact with each other. 10) can be flipped outward. Subsequently, after the valve core 20 passes through the inner hook portion 42, the body 41 is retracted toward the inner side of the valve case 10 by elasticity, and the flat upper portion of the inner hook portion 42 is formed. The lower surface of the furnace valve core 20 can be supported.
또한, 도 6에 도시된 바와 같이, 탄성 걸림부(40)는, 밸브 케이스(10)가 상대물(C)에 고정될 수 있도록 몸체(41)의 상부에 형성되고, 내측 후크부(42)와 대칭되는 형상으로 밸브 케이스(10)의 외측 방향으로 돌출되게 형성되는 외측 후크부(43)를 더 포함할 수 있다.In addition, as shown in Figure 6, the elastic locking portion 40 is formed on the upper portion of the body 41 so that the valve case 10 can be fixed to the counterpart (C), the inner hook portion 42 It may further include an outer hook portion 43 is formed to protrude in the outward direction of the valve case 10 in a symmetrical shape with.
더욱 구체적으로, 외측 후크부(43)는, 밸브 케이스(10)가 상대물(C)에 용이하게 진입할 수 있도록 상부에 경사면(43a)이 형성되고, 밸브 케이스(10)가 상대물(C)에 진입 후 상대물(C)의 걸림부(G)에 걸릴 수 있도록 하부가 평평하게 형성될 수 있다.More specifically, the outer hook portion 43 has an inclined surface 43a formed at an upper portion thereof so that the valve case 10 can easily enter the counterpart C, and the valve case 10 is provided with the counterpart C. The lower part may be formed flat so as to be caught by the catching part G of the counterpart C after entering.
따라서, 밸브 케이스(10)를 상대물(C)에 조립 시, 상대물(C)의 조립부와 외측 후크부(43)의 경사면(43a)이 접촉되면서 몸체(41)가 탄성에 의해 밸브 케이스(10)의 내측 방향으로 오므라질 수 있다. 이어서, 외측 후크부(43)가 상대물(C)의 걸림부(G)에 안착되면 탄성에 의해 몸체(41)가 다시 밸브 케이스(10)의 외측 방향으로 벌어지면서 원래의 자리로 돌아와, 밸브 케이스(10)가 상대물(C)로부터 이탈하지 않도록 지지할 수 있다.Therefore, when assembling the valve case 10 to the counterpart C, the body 41 is elastically attached to the valve case while the assembly portion of the counterpart C and the inclined surface 43a of the outer hook portion 43 come into contact with each other. It can be pinched in the inward direction of (10). Subsequently, when the outer hook portion 43 is seated on the locking portion G of the counterpart C, the body 41 is returned to its original position while being unfolded in the outward direction of the valve case 10 by elasticity, and the valve The case 10 can be supported so as not to be separated from the counterpart C.
더불어, 도 6에 도시된 바와 같이, 밸브 케이스(10)의 탄성 부재(30) 안착부 및 밸브 코어(20)의 탄성 부재(30)가 밸브 케이스(10)의 중심축으로 부터 편향되게 형성되어 밸브 코어(20)의 일측이 밸브 케이스(10)의 내측면 항상 접촉되어 밸브 코어(20)의 떨림에 의한 소음을 방지할 수 있다.In addition, as shown in FIG. 6, the elastic member 30 seating portion of the valve case 10 and the elastic member 30 of the valve core 20 are formed to be deflected from the central axis of the valve case 10. One side of the valve core 20 is always in contact with the inner surface of the valve case 10 to prevent noise caused by the shaking of the valve core 20.
그러므로, 본 발명의 일 실시예에 따른 저가형 일방향 밸브 장치(100)는, 바디가 삭제된 형태로서, 밸브 케이스(10)와 밸브 코어(20) 및 탄성 부재(30)로 간단한 구조로 이루어질 수 있다.Therefore, the low-cost one-way valve device 100 according to an embodiment of the present invention, the body is removed form, it can be made of a simple structure of the valve case 10, the valve core 20 and the elastic member 30. .
즉, 밸브 케이스(10)의 일측에 후크 형상의 탄성 걸림부(40)가 형성되어, 밸브 코어(20)를 밸브 케이스(10)의 내측으로 손쉽게 조립할 수 있어 조립성을 향상시킬 수 있고, 또한, 밸브 코어(20)를 조립 한 후 밸브 케이스(10)의 내측으로부터 이탈되지 않도록 밸브 코어(20)를 견고하게 지지할 수 있다.That is, the hook-shaped elastic engaging portion 40 is formed on one side of the valve case 10, so that the valve core 20 can be easily assembled into the valve case 10, thereby improving the assemblability. After assembling the valve core 20, the valve core 20 may be firmly supported so as not to be separated from the inside of the valve case 10.
이에 따라, 바디 부품을 삭제한 상태에서 유체의 일방향 흐름을 제어할 수 있고, 밸브 케이스(10)의 재질을 스틸 또는 합성수지를 사용함으로써, 부품의 개수를 줄이고 재질을 변경해서 부품 제조 비용을 절감하고, 조립 공수를 줄여서 제품의 단가를 크게 낮출 수 있으며, 제품의 기능과 성능을 유지하거나 향상시키고, 중량을 크게 낮추어 연비를 크게 향상시키는 효과를 가질 수 있다.Accordingly, the one-way flow of the fluid can be controlled while the body part is deleted, and the material of the valve case 10 is made of steel or synthetic resin, thereby reducing the number of parts and changing the material to reduce the part manufacturing cost. In addition, the cost of assembly can be significantly reduced by reducing the number of assembly, and the function and performance of the product can be maintained or improved, and the weight can be greatly reduced to significantly improve the fuel economy.
도 7은 본 발명의 다른 실시예에 따른 저가형 일방향 밸브 장치(200)를 나타내는 사시도이고, 도 8은 도 7의 저가형 일방향 밸브 장치(200)를 나타내는 분해 사시도이다.7 is a perspective view illustrating a low cost one-way valve device 200 according to another embodiment of the present invention, and FIG. 8 is an exploded perspective view illustrating the low cost one-way valve device 200 of FIG. 7.
도 7 및 도 8에 도시된 바와 같이, 사용자 또는 설계상의 필요에 따라, 밸브 케이스(10) 외주면의 유체 배출구(11)를 밸브 케이스(10)의 외주면을 따라 방사선상으로 3개가 등각 배치되어 유체의 배출 용이성을 확보하면서 저가형 일방향 밸브 장치(200)의 구조를 더욱 간단하게 할 수 있다. 이때, 탄성 걸림부(40)도 유체 배출구(11)의 형성 갯수와 동일한 갯수를 가질 수 있다.As shown in FIGS. 7 and 8, three fluid outlets 11 on the outer circumferential surface of the valve case 10 are radially disposed along the outer circumferential surface of the valve case 10 according to a user or design needs. It is possible to further simplify the structure of the low-cost one-way valve device 200 while ensuring ease of the discharge. At this time, the elastic locking portion 40 may also have the same number as the number of formation of the fluid outlet (11).
따라서, 사용자 또는 설계상의 필요에 따라, 저가형 일방향 밸브 장치(200)의 구조를 더욱 간단하게 구성하여 부품 제조 비용을 절감하고, 조립 공수를 줄여서 제품의 단가를 크게 낮출 수 있다.Therefore, according to the user or design needs, the structure of the low-cost one-way valve device 200 can be more simply configured to reduce the cost of manufacturing parts and to reduce the number of assembly operations, thereby significantly lowering the cost of the product.
도 9는 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(300)를 나타내는 단면도이다.9 is a cross-sectional view showing a low-cost one-way valve device 300 according to another embodiment of the present invention.
도 9에 도시된 바와 같이, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(300)는, 밸브 코어(20)에 탄성 복원력을 인가하는 탄성 부재(30)의 일측이 제 1 압축거리(L1)로 압축되고, 타측이 제 1 압축거리(L1) 보다 짧은 제 2 압축거리(L2)로 압축되어 밸브 코어(20)에 편향된 탄성 복원력을 인가할 수 있도록, 밸브 코어(20)의 탄성 부재(30)가 안착되는 안착면 또는 밸브 케이스(10)의 탄성 부재(30)가 안착되는 안착면이 경사 각도(A)를 가지도록 경사지게 형성되는 탄성 편향부(90)를 포함할 수 있다.As shown in FIG. 9, in the low-cost one-way valve device 300 according to another embodiment of the present invention, one side of the elastic member 30 that applies elastic restoring force to the valve core 20 may have a first compression distance ( L1), the other side is compressed to a second compression distance (L2) shorter than the first compression distance (L1) to apply the elastic restoring force biased to the valve core 20, the elastic member of the valve core 20 It may include an elastic deflection portion 90 is formed to be inclined so that the seating surface on which the 30 is seated or the seating surface on which the elastic member 30 of the valve case 10 is seated has an inclination angle (A).
더욱 구체적으로, 도 9에 도시된 바와 같이, 밸브 코어(20)에 형성된 탄성 편향부(90)로 인하여, 밸브 코어(20)가 탄성 부재(30)로부터 편향된 탄성 복원력을 인가 받음으로써, 탄성 복원력이 약한 쪽으로 밸브 코어(20)가 기울어져서, 밸브 코어(20)의 기울어진 측이 밸브 케이스(10)의 내주면과 항시 접촉될 수 있다. 또한, 도시되진 않았지만, 밸브 케이스(10)에도 탄성 부재(30)가 안착되는 안착면이 경사 각도(A)를 가지는 탄성 편향부(90)를 형성하여, 밸브 코어(20)가 탄성 부재(30)로부터 편향된 탄성 복원력을 인가 받도록 할 수 있다.More specifically, as shown in FIG. 9, due to the elastic deflection portion 90 formed in the valve core 20, the valve core 20 receives the elastic restoring force biased from the elastic member 30, thereby providing elastic restoring force. The valve core 20 is inclined toward the weak side, so that the inclined side of the valve core 20 can always be in contact with the inner circumferential surface of the valve case 10. In addition, although not shown, the seating surface on which the elastic member 30 is seated also forms the elastic deflection portion 90 having the inclination angle A, so that the valve core 20 is the elastic member 30. Can be applied to the elastic restoring force deflected from).
또한, 도 9에 도시된 바와 같이, 밸브 케이스(10)는, 탄성 부재(30)의 상부가 정위치에서 이탈하지 않고 탄성 부재(30)의 탄성 복원력이 편향될 수 있도록, 밸브 케이스(10)의 내측 상면에 원통형상으로 돌출되게 형성되어 탄성 부재(30)가 삽입되고, 밸브 코어(20)의 중심축과 일정한 편심 거리(D) 만큼 이격된 중심축을 가지는 편심 돌출부(13)를 포함할 수 있다.In addition, as shown in FIG. 9, the valve case 10 includes a valve case 10 such that the elastic restoring force of the elastic member 30 may be deflected without the upper portion of the elastic member 30 coming off from the home position. It is formed to protrude in a cylindrical shape on the inner upper surface of the elastic member 30 is inserted, and may include an eccentric protrusion 13 having a central axis spaced apart from the central axis of the valve core 20 by a predetermined eccentric distance (D). have.
따라서, 밸브 코어(20)에 탄성 복원력을 인가하는 탄성 부재(30)가 밸브 코어(20)의 중심축을 기준으로 좌측 및 우측에 각각 작용하는 탄성 복원력을 밸브 코어(20)에 서로 편향되게 인가할 때, 탄성 부재(30)의 상부를 안정적으로 지지하여 편향된 탄성 복원력을 밸브 코어(20)에 효과적으로 인가할 수 있도록, 편심 돌출부(13)가 밸브 코어(20)의 중심축을 기준으로 편향된 탄성 복원력의 방향으로 일정한 편심 거리(D) 만큼 이격되어 형성되어, 탄성 부재(30)가 밸브 코어(20)의 중심축을 기준으로 기울어지게 유도할 수 있다.Therefore, the elastic member 30 applying the elastic restoring force to the valve core 20 may apply the elastic restoring force acting on the left and right sides of the valve core 20 to the valve core 20 so as to be deflected from each other. At this time, the eccentric protrusion 13 of the elastic restoring force deflected with respect to the central axis of the valve core 20 so that the upper portion of the elastic member 30 can be stably supported to effectively apply the deflected elastic restoring force to the valve core 20. It is formed to be spaced apart by a certain eccentric distance (D) in the direction, it is possible to induce the elastic member 30 inclined with respect to the central axis of the valve core 20.
그러므로, 밸브 코어(20)가 밸브 케이스(10)의 내측에서 상하이동 시에 밸브 코어(20)의 기울어진 일측이 밸브 케이스(10)의 내주면과 항시 접촉됨으로써, 밸브 코어(20)의 진동이 발생하는 것을 방지할 수 있다. 또한, 밸브 코어(20)의 진동 발생에 따라 소음이 발생하는 것을 최소화할 수 있어 저가형 일방향 밸브 장치(100)의 신뢰성을 향상시키는 효과를 가질 수 있다.Therefore, the inclined side of the valve core 20 is always in contact with the inner circumferential surface of the valve case 10 when the valve core 20 moves in and out of the valve case 10, so that the vibration of the valve core 20 is reduced. It can be prevented from occurring. In addition, noise may be minimized due to vibration of the valve core 20, and thus the reliability of the low-cost one-way valve device 100 may be improved.
도 10은 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(400)를 나타내는 사시도이고, 도 11은 도 10의 저가형 일방향 밸브 장치(400)의 외측 탄성 지지부재(50)를 나타내는 사시도이다. 그리고, 도 12는 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(500)를 나타내는 사시도이다.10 is a perspective view showing a low-cost one-way valve device 400 according to another embodiment of the present invention, Figure 11 is a perspective view showing the outer elastic support member 50 of the low-cost one-way valve device 400 of FIG. And, Figure 12 is a perspective view showing a low-cost one-way valve device 500 according to another embodiment of the present invention.
도 10에 도시된 바와 같이, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(400)는, 탄성 걸림부(40)가 외측으로 벌어지는 것을 방지하고 탄성 걸림부(40)의 탄성력을 보강하며, 밸브 케이스(10)가 상대물에 압입된 후 상기 상대물에서 회전하거나 이탈하는 것을 방지할 수 있도록, 밸브 케이스(10)의 외주면을 따라 형성되어 탄성 걸림부(40)를 외측에서 탄성 지지하는 외측 탄성 지지부재(50)를 더 포함할 수 있다.As shown in FIG. 10, the low-cost one-way valve device 400 according to another embodiment of the present invention prevents the elastic locking portion 40 from spreading outward and reinforces the elastic force of the elastic locking portion 40. The valve case 10 is formed along the outer circumferential surface of the valve case 10 to prevent the valve case 10 from being rotated or released from the counterpart after being pressed into the counterpart to elastically support the elastic locking part 40 from the outside. It may further include an outer elastic support member (50).
더욱 구체적으로, 밸브 케이스(10)의 하부 외주면에 외측 탄성 지지부재(50)가 안착될 수 있는 수용홈(H1)이 형성되어 외측 탄성 지지부재(50)가 정위치에서 이탈되지 않도록 유도할 수 있다.More specifically, the receiving groove H1 on which the outer elastic support member 50 may be seated is formed on the lower outer circumferential surface of the valve case 10 to induce the outer elastic support member 50 not to be released from the correct position. have.
또한, 외측 탄성 지지부재(50)가 밸브 케이스(10)에 조립된 후 회전하거나 유동이 발생하지 않도록, 도 11에 도시된 바와 같이, 전체적으로 원형의 링 형상으로 형성된 외측 탄성 지지부재(50)의 양단면에 외측 탄성 지지부재(50)의 중심축 방향으로 돌출된 돌출부(51)를 형성할 수 있다. 이에 따라, 도 10에 도시된 바와 같이, 돌출부(51)가 밸브 케이스(10)의 수용홈(H1)에 형성된 고정홈(15a)에 삽입되어, 외측 탄성 지지부재(50)가 회전하거나 유동되는 것을 방지할 수 있다.Further, as shown in FIG. 11, the outer elastic support member 50 is formed in a circular ring shape so that the outer elastic support member 50 does not rotate or flow after being assembled to the valve case 10. Protruding portions 51 protruding in the direction of the central axis of the outer elastic support member 50 may be formed at both end surfaces. Accordingly, as shown in FIG. 10, the protrusion 51 is inserted into the fixing groove 15a formed in the accommodation groove H1 of the valve case 10 so that the outer elastic support member 50 rotates or flows. Can be prevented.
따라서, 외측 탄성 지지부재(50)가 밸브 케이스(10)의 외주면에 복수개의 탄성 걸림부(40)를 감싸는 형상으로 형성되어, 탄성 걸림부(40)가 밸브 코어(20)를 지지하는 반력에 의해 외측으로 벌어지는 것을 방지하고, 탄성 걸림부(40)의 복원 탄성력을 보강할 수 있다. 또한, 도 12에 도시된 바와 같이, 사용자 또는 설계상의 필요에 따라, 밸브 케이스(10)의 수용홈(H2)을 탄성 걸림부(40)의 몸체(41)를 지나도록 형성하여, 탄성 걸림부(40)가 밸브 코어(20)를 지지하는 힘을 더욱 증대시키고, 탄성력 또한 더욱 크게 보강할 수 있다.Accordingly, the outer elastic support member 50 is formed in a shape surrounding the plurality of elastic locking portions 40 on the outer circumferential surface of the valve case 10, so that the elastic locking portions 40 are supported by the reaction force supporting the valve core 20. It can prevent that it spreads outward and reinforce the restoring elastic force of the elastic locking part 40. FIG. In addition, as shown in Figure 12, according to the user or design needs, the receiving groove (H2) of the valve case 10 is formed to pass through the body 41 of the elastic locking portion 40, the elastic locking portion 40 can further increase the force supporting the valve core 20, and can also reinforce the elastic force even more.
그러므로, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(400, 500)는, 탄성 걸림부(40)가 변형되는 것을 방지할 수 있는 외측 탄성 지지부재(50)를 포함하여, 외부 환경 변화에 따른 사출품의 치수 변화로 탄성 걸림부(40)가 변형되는 것을 방지하고 탄성력을 보강할 수 있다. 또한, 저가형 일방향 밸브 장치(400, 500)를 상대물(C)에 압입하여 조립한 후 외부 환경 변화에 따른 사출품의 치수 변화로 고정력이 상실되어 회전하거나 유동되는 것을 방지할 수 있다.Therefore, the low-cost one- way valve device 400, 500 according to another embodiment of the present invention includes an outer elastic support member 50 that can prevent the elastic locking portion 40 from being deformed, thereby changing the external environment. It is possible to prevent the elastic locking portion 40 from being deformed and reinforce the elastic force due to the dimensional change of the injection molded product. In addition, after the low-cost one-way valve device (400, 500) is assembled by pressing the counterpart (C), it is possible to prevent the fixing force is lost to rotate or flow due to the change in the dimensions of the injection molded product according to the change in the external environment.
도 13은 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(600)를 나타내는 분해 사시도이고, 도 14는 도 13의 저가형 일방향 밸브 장치(600)의 내측 탄성 지지부재(70)를 나타내는 사시도이다.FIG. 13 is an exploded perspective view showing a low-cost one-way valve device 600 according to another embodiment of the present invention, and FIG. 14 is a perspective view showing the inner elastic support member 70 of the low-cost one-way valve device 600 of FIG. 13. .
도 13에 도시된 바와 같이, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(600)는, 탄성 걸림부(40)가 내측으로 오므라지는 것을 방지하고 탄성 걸림부(40)의 탄성력을 보강하며, 밸브 케이스(10)가 상대물에 압입된 후 상기 상대물에서 회전하거나 이탈하는 것을 방지할 수 있도록, 밸브 케이스(10)의 내주면을 따라 형성되어 탄성 걸림부(40)를 내측에서 탄성 지지하는 내측 탄성 지지부재(70)를 더 포함할 수 있다.As shown in FIG. 13, the low-cost one-way valve device 600 according to another embodiment of the present invention prevents the elastic locking portion 40 from retracting inward and reinforces the elastic force of the elastic locking portion 40. In addition, the valve case 10 is formed along the inner circumferential surface of the valve case 10 to prevent the valve case 10 from being rotated or released from the counterpart after being pressed into the counterpart to elastically support the elastic locking part 40 from the inside. An inner elastic support member 70 may be further included.
더욱 구체적으로, 내측 탄성 지지부재(70)가 밸브 케이스(10)에 조립된 후 회전하거나 유동이 발생하지 않도록, 도 14에 도시된 바와 같이, 전체적으로 원형의 링 형상으로 형성된 내측 탄성 지지부재(70)를 따라서, 내측 탄성 지지부재(70)의 중심축 방향 또는 그 반대 방향으로 돌출된 돌출부(71)를 형성할 수 있다. 이에 따라, 도 13에 도시된 바와 같이, 돌출부(71)가 탄성 걸림부(40)의 몸체(41)에 형성된 고정홈(15c)에 삽입되어, 내측 탄성 지지부재(70)가 회전하거나 유동되는 것을 방지할 수 있으며, 저가형 일방향 밸브 장치(600)가 상대물(C)에 압입하여 조립한 후 외부 환경 변화에 따른 사출품의 치수 변화로 고정력이 상실되어 회전하거나 유동되는 것을 방지할 수 있다.More specifically, the inner elastic support member 70 is formed in a circular ring shape as shown in FIG. 14 so that the inner elastic support member 70 does not rotate or flow after being assembled to the valve case 10. According to), the protrusions 71 protruding in the direction of the central axis or the opposite direction of the inner elastic support member 70 can be formed. Accordingly, as shown in FIG. 13, the protrusion 71 is inserted into the fixing groove 15c formed in the body 41 of the elastic engaging portion 40, so that the inner elastic support member 70 rotates or flows. It can be prevented, and after the low-cost one-way valve device 600 is pressed into the counterpart (C) and assembled, it is possible to prevent the fixing force is lost due to the dimensional change of the injection molded product according to the external environment changes to prevent rotation or flow.
따라서, 내측 탄성 지지부재(70)가 밸브 케이스(10)의 내주면에 복수개의 탄성 걸림부(40)를 감싸는 형상으로 형성되어, 탄성 걸림부(40)가 밸브 코어(20)를 지지하는 반력에 의해 내측으로 오므라지는 것을 방지하고, 탄성 걸림부(40)의 복원력을 보강할 수 있다.Therefore, the inner elastic support member 70 is formed in a shape surrounding the plurality of elastic locking portions 40 on the inner circumferential surface of the valve case 10, so that the elastic locking portion 40 is applied to the reaction force supporting the valve core 20. It is possible to prevent it from being retracted inward and to reinforce the restoring force of the elastic locking portion 40.
그러므로, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(600)는, 저가형 일방향 밸브 장치(600)를 상대물(C)에 압입하여 조립한 후 외부 환경 변화에 따른 사출품의 치수 변화로 고정력이 상실되어 회전하거나 유동되는 것을 방지할 수 있는 내측 탄성 지지부재(70)를 포함하여, 외부 환경 변화에 따른 사출품의 치수 변화로 탄성 걸림부(40)가 변형되는 것을 방지하고 탄성력을 보강할 수 있다.Therefore, the low-cost one-way valve device 600 according to another embodiment of the present invention, after pressing the low-cost one-way valve device 600 to the counterpart (C) and assembled into a dimensional change of the injection molded product according to the external environment change Including the inner elastic support member 70 that can prevent the fixing force is lost to rotate or flow, to prevent deformation of the elastic locking portion 40 due to the dimensional change of the injection molded product according to the change of the external environment and reinforce the elastic force can do.
도 15는 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(700)를 나타내는 사시도이고, 도 16은 도 15의 저가형 일방향 밸브 장치(700)를 나타내는 분해 사시도이며, 도 17은 도 15의 저가형 일방향 밸브 장치(700)의 내측 탄성 지지부재(80)를 나타내는 사시도이다.15 is a perspective view showing a low-cost one-way valve device 700 according to another embodiment of the present invention, Figure 16 is an exploded perspective view showing a low-cost one-way valve device 700 of Figure 15, Figure 17 is a low-cost type of FIG. It is a perspective view which shows the inner side elastic support member 80 of the one-way valve apparatus 700. FIG.
도 16에 도시된 바와 같이, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(700)는, 탄성 걸림부(40)가 내측으로 오므라지는 것을 방지하고 탄성 걸림부(40)의 탄성력을 보강하며, 밸브 케이스(10)가 상대물에 압입된 후 상기 상대물에서 회전하거나 이탈하는 것을 방지할 수 있도록, 밸브 케이스(10)의 내주면을 따라 형성되어 탄성 걸림부(40)를 내측에서 탄성 지지하는 내측 탄성 지지부재(80)를 더 포함할 수 있다.As shown in FIG. 16, the low-cost one-way valve device 700 according to another embodiment of the present invention prevents the elastic locking portion 40 from retracting inward and reinforces the elastic force of the elastic locking portion 40. In addition, the valve case 10 is formed along the inner circumferential surface of the valve case 10 to prevent the valve case 10 from being rotated or released from the counterpart after being pressed into the counterpart to elastically support the elastic locking part 40 from the inside. It may further include an inner elastic support member 80.
더욱 구체적으로, 내측 탄성 지지부재(80)는 둥글게 말린 판스프링 형태의 스프링으로서, 내측 탄성 지지부재(80)가 밸브 케이스(10)에 조립된 후 회전하거나 유동이 발생하지 않도록, 도 17에 도시된 바와 같이, 내측 탄성 지지부재(80)의 외주면에 대칭 형상으로 돌출된 날개부(82)를 형성할 수 있다. 이에 따라, 도 15에 도시된 바와 같이, 날개부(82)가 밸브 케이스(10)에 형성된 고정홈(15d)에 삽입되어, 내측 탄성 지지부재(80)가 회전하거나 유동되는 것을 방지할 수 있다. 또한, 내측 탄성 지지부재(80)의 양단에 말림부(81)를 형성함으로써, 밸브 케이스(10)에 조립시 원활하게 조립되도록 조립형상을 구성하며, 내측 탄성 지지부재(80)의 강도 및 탄성력을 더욱 보강할 수 있다.More specifically, the inner elastic support member 80 is a spring in the form of a rounded leaf spring, so that the inner elastic support member 80 does not rotate or flow after being assembled to the valve case 10, as shown in FIG. 17. As described above, the wing portion 82 protruding in a symmetrical shape may be formed on the outer circumferential surface of the inner elastic support member 80. Accordingly, as shown in FIG. 15, the wing 82 is inserted into the fixing groove 15d formed in the valve case 10, thereby preventing the inner elastic support member 80 from rotating or flowing. . In addition, by forming the curled portion 81 at both ends of the inner elastic support member 80, the assembly shape is configured to be assembled smoothly when assembling the valve case 10, the strength and elastic force of the inner elastic support member 80 Can be further reinforced.
따라서, 내측 탄성 지지부재(80)가 밸브 케이스(10)의 내주면에 복수개의 탄성 걸림부(40)를 감싸는 형상으로 형성되어, 탄성 걸림부(40)가 밸브 코어(20)를 지지하는 반력에 의해 내측으로 오므라지는 것을 방지하고, 탄성 걸림부(40)의 복원력을 보강할 수 있다.Therefore, the inner elastic support member 80 is formed in a shape surrounding the plurality of elastic locking portions 40 on the inner circumferential surface of the valve case 10, so that the elastic locking portion 40 is applied to the reaction force supporting the valve core 20. It is possible to prevent it from being retracted inward and to reinforce the restoring force of the elastic locking portion 40.
그러므로, 본 발명의 또 다른 실시예에 따른 저가형 일방향 밸브 장치(700)는, 탄성 걸림부(40)가 변형되는 것을 방지할 수 있는 내측 탄성 지지부재(80)를 포함하여, 외부 환경 변화에 따른 사출품의 치수 변화로 탄성 걸림부(40)가 변형되는 것을 방지하고 탄성력을 보강할 수 있다.Therefore, the low-cost one-way valve device 700 according to another embodiment of the present invention, including the inner elastic support member 80 that can prevent the elastic engaging portion 40 is deformed, according to the external environment change The elastic locking part 40 may be prevented from being deformed due to the dimensional change of the injection molded product, and the elastic force may be reinforced.
본 발명은 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 당해 기술분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의하여 정해져야 할 것이다.Although the present invention has been described with reference to the embodiments shown in the drawings, this is merely exemplary, and those skilled in the art will understand that various modifications and equivalent other embodiments are possible. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.
상기한 바와 같이 이루어진 본 발명의 일부 실시예들에 따르면, 부품의 개수를 줄이고 재질을 변경해서 부품 제조 비용을 절감하고, 조립 공수를 줄여서 제품의 단가를 크게 낮출 수 있다.According to some embodiments of the present invention made as described above, it is possible to reduce the number of parts and to change the material to reduce the cost of manufacturing parts, and to reduce the cost of assembly by reducing the number of assembly.

Claims (7)

  1. 하부가 개방된 원통형상으로 형성되어 외주면을 따라 적어도 한개 이상의 유체 배출구가 형성되고, 상기 하부에 유체가 유입되는 유체 유입구가 형성되는 밸브 케이스;A valve case which is formed in a cylindrical shape having a lower portion, at least one or more fluid outlets are formed along an outer circumferential surface thereof, and a fluid inlet port through which fluid is introduced;
    상기 밸브 케이스 내측에 상하 이동가능하게 설치되어 상기 유체 유입구 및 상기 유체 배출구를 선택적으로 개폐시키고, 상부가 개방된 원통형상으로 형성되는 밸브 코어;A valve core installed vertically inside the valve case to selectively open and close the fluid inlet and the fluid outlet, and having a cylindrical shape having an upper portion open;
    상기 밸브 케이스와 상기 밸브 코어 사이에 설치되어 상기 유체 유입구를 폐쇄하는 방향으로 상기 밸브 코어에 탄성 복원력을 인가하는 탄성 부재; 및An elastic member installed between the valve case and the valve core to apply an elastic restoring force to the valve core in a direction of closing the fluid inlet; And
    상기 밸브 코어가 상기 유체 유입구를 통하여 상기 밸브 케이스의 내측에서 이탈하지 않도록, 상기 유체 유입구 인근에 적어도 한개 이상이 형성되고 상기 밸브 케이스의 내측방향으로 돌출되게 형성되는 탄성 걸림부;An elastic engaging portion formed at least one near the fluid inlet and protruding inwardly of the valve case such that the valve core does not escape from the inside of the valve case through the fluid inlet;
    를 포함하는, 저가형 일방향 밸브 장치.Including, low-cost one-way valve device.
  2. 제 1 항에 있어서,The method of claim 1,
    상기 탄성 걸림부는,The elastic locking portion,
    상기 유체 배출구의 하면에서 상기 밸브 케이스의 외주면을 따라 상기 밸브 케이스의 상부 방향으로 돌출되게 형성되는 몸체; 및A body protruding from the lower surface of the fluid outlet in an upward direction of the valve case along an outer circumferential surface of the valve case; And
    상기 몸체의 상부에 형성되고, 상기 밸브 코어의 하면이 걸릴 수 있도록 상기 밸브 케이스의 내측 방향으로 돌출되게 형성되는 내측 후크부;를 포함하고,And an inner hook portion formed on an upper portion of the body and protruding in the inward direction of the valve case so as to catch a lower surface of the valve core.
    상기 내측 후크부는,The inner hook portion,
    상기 밸브 코어의 하면이 안착될 수 있도록 상부가 평평하게 형성되고, 상기 밸브 코어를 상기 밸브 케이스에 조립 시 상기 밸브 코어가 상기 밸브 케이스에 용이하게 진입할 수 있도록 하부에 경사면이 형성되는, 저가형 일방향 밸브 장치.Low-cost one-way, the upper portion is formed flat so that the lower surface of the valve core is seated, the inclined surface is formed at the lower portion so that the valve core can easily enter the valve case when the valve core is assembled to the valve case Valve device.
  3. 제 2 항에 있어서,The method of claim 2,
    상기 탄성 걸림부는,The elastic locking portion,
    상기 밸브 케이스가 상대물에 고정될 수 있도록 상기 몸체의 상부에 형성되고, 상기 내측 후크부와 대칭되는 형상으로 상기 밸브 케이스의 외측 방향으로 돌출되게 형성되는 외측 후크부;를 더 포함하고,An outer hook portion formed on an upper portion of the body to be fixed to the counterpart and protruding in an outward direction of the valve case in a shape symmetrical with the inner hook portion;
    상기 외측 후크부는,The outer hook portion,
    상기 밸브 케이스가 상기 상대물에 용이하게 진입할 수 있도록 상부에 경사면이 형성되고, 상기 밸브 케이스가 상기 상대물에 진입 후 상기 상대물의 걸림홈에 걸릴 수 있도록 하부가 평평하게 형성되는, 저가형 일방향 밸브 장치.An inclined surface is formed on the upper portion so that the valve case can easily enter the counterpart, and a lower portion is formed flat so that the valve case can be caught by the catching groove of the counterpart after entering the counterpart. Device.
  4. 제 1 항에 있어서,The method of claim 1,
    상기 탄성 걸림부가 내측 또는 외측으로 변형되는 것을 방지하고 상기 탄성 걸림부의 탄성력을 보강하며, 상기 밸브 케이스가 상대물에 삽입된 후 상기 상대물에서 회전하는 것을 방지할 수 있도록, 상기 밸브 케이스의 내주면 또는 외주면을 따라 형성되어 상기 탄성 걸림부를 내측 또는 외측에서 탄성 지지하는 탄성 지지부재;An inner circumferential surface of the valve case to prevent the elastic locking portion from being deformed inward or outward, reinforce the elastic force of the elastic locking portion, and prevent the valve case from being rotated in the counterpart after being inserted into the counterpart; An elastic support member formed along an outer circumferential surface to elastically support the elastic locking portion at an inner side or an outer side thereof;
    를 더 포함하는, 저가형 일방향 밸브 장치.Further comprising, a low-cost one-way valve device.
  5. 제 1 항에 있어서,The method of claim 1,
    상기 밸브 코어에 탄성 복원력을 인가하는 상기 탄성 부재의 일측이 제 1 압축거리로 압축되고, 타측이 상기 제 1 압축거리 보다 짧은 제 2 압축거리로 압축되어 상기 밸브 코어에 편향된 탄성 복원력을 인가할 수 있도록, 상기 밸브 코어의 상기 탄성 부재가 안착되는 안착면 또는 상기 밸브 케이스의 상기 탄성 부재가 안착되는 안착면이 경사 각도를 가지도록 경사지게 형성되는 탄성 편향부;One side of the elastic member applying the elastic restoring force to the valve core may be compressed to a first compression distance, and the other side may be compressed to a second compression distance shorter than the first compression distance to apply the elastic restoring force biased to the valve core. An elastic deflection portion formed to be inclined such that a seating surface on which the elastic member of the valve core is seated or a seating surface on which the elastic member of the valve case is seated have an inclination angle;
    를 더 포함하는, 저가형 일방향 밸브 장치.Further comprising, a low-cost one-way valve device.
  6. 제 5 항에 있어서,The method of claim 5,
    상기 밸브 케이스는,The valve case,
    상기 탄성 부재의 상부가 정위치에서 이탈하지 않고 상기 탄성 부재의 탄성 복원력이 편향될 수 있도록, 상기 밸브 케이스의 내측 상면에 원통형상으로 돌출되게 형성되어 상기 탄성 부재가 삽입되고, 상기 밸브 코어의 중심축과 일정한 편심 거리 만큼 이격된 중심축을 가지는 편심 돌출부;The elastic member is inserted into the cylindrical upper surface of the valve case so that the elastic restoring force of the elastic member can be deflected without the upper portion of the elastic member being displaced from the home position. An eccentric protrusion having a central axis spaced apart from the axis by a predetermined eccentric distance;
    를 포함하는, 저가형 일방향 밸브 장치.Including, low-cost one-way valve device.
  7. 제 1 항에 있어서,The method of claim 1,
    상기 밸브 케이스는, 상기 밸브 코어가 상기 밸브 케이스의 내측에서 회전하는 것을 방지하고 상기 밸브 코어가 직선운동을 할 수 있도록, 상기 밸브 케이스의 내측으로 오목하게 돌출되는 오목 돌출부;를 포함하고,The valve case includes a concave protrusion protruding concave inwardly of the valve case to prevent the valve core from rotating inside the valve case and allow the valve core to linearly move.
    상기 밸브 코어는, 상기 오목 돌출부와 대응되는 형상으로 오목하게 형성되는 오목 홈부;The valve core may include a concave groove portion concavely formed in a shape corresponding to the concave protrusion portion;
    를 포함하는, 저가형 일방향 밸브 장치.Including, low-cost one-way valve device.
PCT/KR2017/002886 2016-04-12 2017-03-17 Low-cost one-way valve device WO2017179825A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR20160045034 2016-04-12
KR10-2016-0045034 2016-04-12
KR10-2017-0031907 2017-03-14
KR1020170031907A KR101946251B1 (en) 2016-04-12 2017-03-14 Low cost type one way valve

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11339688B2 (en) 2020-01-29 2022-05-24 Borgwarner, Inc. Variable camshaft timing valve assembly

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US4842015A (en) * 1987-09-24 1989-06-27 Wabco Westinghouse Fahrzeugbremsen Gmbh Check valve
KR101106498B1 (en) * 2011-04-22 2012-01-20 주식회사 유니크 Solenoid and auto transmission parking lock device with the same
KR20120133206A (en) * 2011-05-31 2012-12-10 한라공조주식회사 Compressor
KR20140096809A (en) * 2013-01-29 2014-08-06 동일기계공업 주식회사 Suction Valve
JP2014238144A (en) * 2013-06-10 2014-12-18 パナソニック株式会社 Backward flow prevention valve and water heater including the same

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Publication number Priority date Publication date Assignee Title
US4842015A (en) * 1987-09-24 1989-06-27 Wabco Westinghouse Fahrzeugbremsen Gmbh Check valve
KR101106498B1 (en) * 2011-04-22 2012-01-20 주식회사 유니크 Solenoid and auto transmission parking lock device with the same
KR20120133206A (en) * 2011-05-31 2012-12-10 한라공조주식회사 Compressor
KR20140096809A (en) * 2013-01-29 2014-08-06 동일기계공업 주식회사 Suction Valve
JP2014238144A (en) * 2013-06-10 2014-12-18 パナソニック株式会社 Backward flow prevention valve and water heater including the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11339688B2 (en) 2020-01-29 2022-05-24 Borgwarner, Inc. Variable camshaft timing valve assembly

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