WO2017170794A1 - Closed-cell foam sheet, and display device - Google Patents

Closed-cell foam sheet, and display device Download PDF

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Publication number
WO2017170794A1
WO2017170794A1 PCT/JP2017/013109 JP2017013109W WO2017170794A1 WO 2017170794 A1 WO2017170794 A1 WO 2017170794A1 JP 2017013109 W JP2017013109 W JP 2017013109W WO 2017170794 A1 WO2017170794 A1 WO 2017170794A1
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WO
WIPO (PCT)
Prior art keywords
sheet
opening
closed
foam sheet
resin
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PCT/JP2017/013109
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French (fr)
Japanese (ja)
Inventor
秀明 矢野
彰人 土肥
慶人 菱沼
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積水化学工業株式会社
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Priority to JP2017520990A priority Critical patent/JP6921742B2/en
Publication of WO2017170794A1 publication Critical patent/WO2017170794A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/36After-treatment
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements

Definitions

  • the present invention relates to a closed cell foam sheet and a display device.
  • the front plate composed of a glass plate, an acrylic plate or the like disposed on the front side of the display device, and the display panel are also reduced in thickness.
  • the front plate and the display panel are easily broken.
  • an impact absorbing sheet is disposed over the entire rear surface of the display panel or on the periphery in order to prevent damage and failure of the display device due to repeated impacts in everyday life. It is known.
  • the impact-absorbing sheet is required to have high flexibility in order to obtain impact-absorbing properties against repeated impacts, and foamed sheets are widely used.
  • foamed sheets for example, as described in Patent Document 1, a polyethylene-based crosslinked foamed sheet containing a large number of closed cells is known.
  • urethane foam sheets, rubber foam sheets, and the like are also used.
  • a touch panel type is often adopted as a display device of a portable device such as the above-mentioned smartphone.
  • liquid crystal bleeding may occur when the pressure during the operation becomes strong.
  • the display device may be repeatedly pressed at a high speed with a strong force, and pooling may be conspicuous at that time, and there is an increasing demand for suppressing pooling.
  • the foam sheet used in the display device is required not only to have a high impact absorbability against an impact repeatedly applied in daily life, but also to have a property of eliminating pooling at an early stage (that is, pooling resistance). It has become.
  • the present invention has been made in view of the above problems, and an object of the present invention is to provide a foam sheet having not only high shock absorption but also excellent pooling resistance, and a display device including the same. That is.
  • this invention provides the following foam sheet and a display apparatus provided with the same.
  • An opening and bubbles having an average bubble diameter of 25 to 330 ⁇ m in MD and TD, and a minimum width of a portion other than the opening is an average bubble diameter in MD and an average bubble diameter in TD
  • a display device comprising the closed-cell foamed sheet according to [1] and a display panel.
  • the present invention provides a foam sheet having not only high shock absorption but also excellent pooling resistance, and a display device including the same.
  • the numerical values “above” and “below” related to the description of numerical ranges are numerical values that can be arbitrarily combined.
  • the numerical range indicated by using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively, The value and the maximum value may be arbitrarily combined.
  • the closed-cell foamed sheet of the present invention (hereinafter also simply referred to as “foamed sheet”) has an opening and a bubble having an average bubble diameter of 25 to 330 ⁇ m in MD and TD, and a portion other than the opening Is a foam sheet having a minimum width of 1.5 to 60 times the average bubble diameter of the larger average bubble diameter in MD and the average bubble diameter in TD.
  • an opening part means the through-hole penetrated from the one surface side of a foam sheet to the other surface side.
  • % Compressive strength can be reduced to obtain high shock absorption and excellent pooling resistance. More specifically, by providing an opening on the foamed sheet, the 25% compressive strength of the foamed sheet itself is reduced and softened moderately, and high impact absorption is obtained. By setting the minimum width in the portion and the average bubble diameter of the bubbles to have a predetermined relationship, the stress generated during the operation of the display device is relieved and excellent pooling resistance is obtained.
  • the shape of the opening viewed from the top of the sheet is not particularly limited, but is substantially square such as a square, a rectangle, a parallelogram, a trapezoid, and a similar shape, Circular, elliptical, and similar circular shapes, straight and curved lines, regular triangles, right-angled isosceles triangles, and similar triangular shapes, other pentagons, hexagons, and this It is possible to appropriately select and use a substantially polygonal shape such as a shape similar to the above and a combination of these. Moreover, as a kind of shape, you may use independently and may use it in combination of multiple types. For example, a substantially square opening may exist alone, a substantially square opening and a circular opening may exist simultaneously, or a square opening and a rectangular opening are different. A square opening may be present at the same time.
  • the width of the opening is preferably 0.1 to 2 mm, more preferably 0.3 to 1.5 mm, and still more preferably 0.4 to 1 mm.
  • the width is within the above range, impact absorption and pooling resistance are improved, and the opening is easily processed.
  • this linear opening part exists over at least 2 area
  • the length of one side is preferably 0.1 to 4.5 mm, more preferably 0.2 to 3 mm, still more preferably 0.3 to 2 mm, and 0.5 to 1. 5 mm is particularly preferable. Further, the length of one side is preferably 2 to 90% as a ratio with respect to the length of one side of the entire sheet (the length of one side of the circumscribed rectangle when the sheet shape is not a square). A length of 60% is more preferred, and a length of 15-40% is even more preferred.
  • the shape of the opening is a linear shape or a shape other than a substantially square shape, that is, a substantially circular shape, a substantially triangular shape, a substantially polygonal shape, or the like, it is preferable that the size be inscribed in the substantially rectangular shape.
  • the area ratio of the openings on the entire surface of the sheet is preferably 1 to 90%, more preferably 1 to 85%. When the area ratio is 1 to 85%, the impact absorption and pooling resistance are further improved. Further, from the same viewpoint, when the shape of the opening is linear, the area ratio of the opening is more preferably 3 to 50%, and further preferably 5 to 30%. When the shape of the opening is not linear, the area ratio of the opening is more preferably 10 to 80%, further preferably 20 to 70%.
  • the minimum width in the portion other than the opening is the smallest length between the periphery of the opening and the periphery of the sheet when there is one opening (hereinafter referred to as “the length between the openings”).
  • the length between the opening sheets is the smallest, and between the periphery of one opening and the periphery of the other opening.
  • Means the shortest one of the shortest lengths (hereinafter sometimes referred to as “length between openings”). When these lengths are the same, any length may be used.
  • the minimum width is 1.5 to 60 with respect to the average bubble diameter of the larger average bubble diameter in MD and the average bubble diameter in TD (hereinafter, sometimes simply referred to as “average bubble diameter”). It needs to be double.
  • the opening and setting the minimum width of the portion other than the opening within a predetermined range in relation to the average bubble diameter high shock absorption and excellent pooling resistance can be obtained.
  • the closed cell foam of the present invention it is preferable to have at least two openings from the viewpoint of further improving shock absorption and pooling resistance.
  • the width between the openings is an average in MD It is preferable to have a plurality of portions that are 1.5 to 60 times larger than the larger bubble diameter and the average bubble diameter in TD.
  • the width between the openings is synonymous with the length between the openings.
  • the minimum width is preferably 2 to 50 times, more preferably 5 to 40 times, and even more preferably 10 to 30 times the average bubble diameter.
  • the absolute value of the minimum width is not particularly limited as long as the above relationship with respect to the average bubble diameter is satisfied. For example, 0.1 to 250 mm is preferable, 0.5 to 200 mm is more preferable, and 1 to 150 mm is more preferable.
  • FIG. 1 shows an example of an embodiment of the foam sheet of the present invention.
  • the embodiment shown in FIG. 1 is merely an example, and the foam sheet of the present invention is not limited to the embodiment shown in FIG.
  • Each mode shown in FIG. 1 has various patterns of openings having various opening shapes, and assumes a square sheet having a side of 5 cm.
  • the sheet 1-a has a square opening in the sheet and has a frame shape.
  • the opening is a square with a side of 4 cm, and the minimum width is the smallest length between the sheets of the opening, that is, the width of the frame portion is 0.5 cm.
  • the area of the opening is 16 cm 2, and the area ratio of the opening to the entire sheet is 64%.
  • the opening is in the center of the sheet, but if the minimum width is in the range of 1.5 to 60 times the average bubble diameter, the opening It may be biased to either side.
  • the 1-b sheet has a plurality of (16) square openings in the sheet, which are evenly arranged vertically and horizontally in a lattice pattern.
  • the opening is a square with a side of 1 cm, and the smallest length between the openings and the smallest length between the sheets between the openings are equal to each other, and both are 0.2 cm, so the minimum width is 0. .2cm. Further, the area ratio of the opening to the entire sheet surface is 64%.
  • the opening portion is square in the 1-b sheet, the portion that maintains the minimum width is continued.
  • the square opening portion in the 1-b sheet is formed. It may be replaced with an inscribed circular shape or an opening having another shape.
  • a zigzag pattern or the like as shown in 1-c may be used. If the openings are 60 ° zigzag, the length between the openings of adjacent openings is the smallest. All are the same.
  • the area ratio of the opening of the 1-c sheet to the entire sheet surface is 44%. Further, the arrangement in a zigzag pattern is not limited to the case where the openings are circular, but may be openings having other shapes.
  • the 1-d sheet has a plurality of circular openings. 1 and 2, 2 and 4, 6 and 7, 6 and 8 (number of each opening) are arranged so that the length between each opening is 2 mm.
  • the opening is a circle having a diameter of 1 cm (a circle inscribed in a square having a side of 1 cm), and has eight circular openings and two semicircular openings. Thus, the opening may be a semicircle or may be irregularly arranged.
  • the minimum width of the 1-d sheet is 2 mm which is the length between the openings of 1 and 2, 2 and 4, 6 and 7, and 6 and 8.
  • the length between the openings of 1 and 6, 2 and 3, 4 and 5, 4 and 7, or 1 and 4, 3 and 4, 3 and 5, 4 and 6, 5 and 7, and 7 and 8 Is not the minimum width, but depending on the average bubble diameter, the length may fall within the range of 1.5 to 60 times the average bubble diameter.
  • the portion where the length between the openings or the length between the sheets of the opening falls within the range of 1.5 to 60 times the average cell diameter is shock-absorbing.
  • the length between the openings or the length between the openings is in the range of 1.5 to 60 times the average bubble diameter
  • the area ratio of the portion to the entire sheet surface is preferably 5 to 70%, more preferably 5 to 60%, and still more preferably 10 to 50%.
  • the 1-e sheet has a plurality of linear openings so as to penetrate the sheet in the vertical direction.
  • this sheet can also be said to be an assembly of strip-shaped sheets
  • the foamed sheet of the present invention includes such an embodiment in which the opening does not stay in the periphery of the sheet but reaches the periphery.
  • the 1-e sheets are strip-shaped sheets having a width of 9.2 mm and a length of 5 cm arranged at equal intervals of 1 mm.
  • the minimum width is the same as the length between the opening portions and the smallest length between the opening portion sheets, and is 9.2 mm which is the width of the strip-shaped sheet.
  • the area ratio of the opening to the entire sheet surface is 8%.
  • the 1-e sheet is suitably used as an impact absorbing material disposed on the back side of the display panel, which will be described later.
  • the 1-e sheet is suitably used as an impact absorbing material disposed on the back side of the display panel, which will be described later.
  • the 1-f sheet has a plurality of straight openings.
  • the left and right openings are arranged so that the length between the opening sheets is 5 mm, the length between the right opening and the middle opening is 1.5 cm, and the left opening
  • the length between the openings of the middle opening is 2.1 cm.
  • the width of each opening is 1 mm, the length is 3 cm, and the area ratio of the opening to the entire sheet surface is 3.6%.
  • the minimum width of the 1-f sheet is 5 mm, which is the length between the opening sheets of the left and right openings.
  • the width is not the minimum, the length between the opening of the right opening and the middle opening is 1.5 cm. Therefore, depending on the average bubble diameter, it is 1.5 to 60 times the average bubble diameter. May be in range. In this case, the portion that falls within the range of 1.5 to 60 times the average bubble diameter can improve the impact absorbability and the pooling resistance. Pooling resistance is further improved.
  • the length between the opening of the left opening and the middle opening is 2.1 cm, even when the average bubble diameter is 330 ⁇ m, which is the maximum value of 30 to 330 ⁇ m, the average bubble diameter of 60 ⁇ m. Since the length exceeds twice, high shock absorption and excellent pooling resistance cannot be obtained only by the portion sandwiched between these openings. However, the portion sandwiched between the left opening and the periphery of the seat, the portion sandwiched between the right opening and the periphery of the seat, and depending on the size of the average bubble diameter, the right opening and the middle opening The part sandwiched between the parts expresses shock absorption and pooling resistance.
  • the area ratio of the portion having these performances to the entire sheet surface is as described above.
  • the 1-g sheet has a plurality of S-shaped curved openings.
  • the minimum width is 2 mm at the portion where the curves of the first opening and the second opening from the left are switched.
  • the length between the opening sheets for the leftmost opening, the length between the openings of each other opening, and the length between the opening sheets for the rightmost opening also have a portion of 5 mm or less. Although these portions are not the minimum values, depending on the average bubble diameter, they may fall within the range of 1.5 to 60 times the average bubble diameter.
  • the upper left and lower right of the 1-g sheet have a wide portion where there is no opening. However, depending on the average bubble diameter, the average bubble diameter of 1. Since it is compensated by the portion within the range of 5 to 60 times, the entire sheet can have high impact absorption and pooling resistance.
  • the 1-h sheet has a plurality of S-shaped curved openings and one circular opening.
  • the foamed sheet of the present invention may have openings with different shapes.
  • the foamed sheet of the present invention is a closed cell foamed sheet composed of closed cells.
  • the closed cell means that the closed cell rate is 70% or more. That is, the bubbles included in the foam sheet are generally closed cells. From the viewpoint of improving impact absorption and pooling resistance, the closed cell ratio is preferably 90 to 100%, more preferably 95 to 100%.
  • Open cell ratio F 1 (%) 100 ⁇ (W 2 ⁇ W 1 ) / V 2
  • Closed cell ratio F 2 (%) 100 ⁇ F 1
  • the repulsive force against the pressure is large, so that it is generally effective for the expression of pooling resistance.
  • the repulsive force is too large, the impact absorbability may decrease, and it can be said that the impact absorbability and the pooling resistance are contradictory.
  • the shock absorption can be improved, and the anti-pooling property can be improved especially by making the predetermined relationship between the minimum width in the part other than the opening and the average bubble diameter. It was.
  • the 25% compressive strength of the foamed sheet is preferably 40 to 200 kPa, more preferably 50 to 180 kPa, and even more preferably 60 to 170 kPa for the foamed sheet before the opening is provided.
  • the 25% compressive strength of the foamed sheet of the present invention after the opening is provided is preferably 3 to 90 kPa.
  • 15 to 90 kPa is preferable, 3 to 70 kPa is preferable, 20 to 80 kPa is more preferable, and 30 to 70 kPa is still more preferable.
  • the reduction rate of the 25% compressive strength before and after providing the recesses is preferably 15 to 80%, more preferably 30 to 75%, and still more preferably 50 to 70%.
  • the foamed sheet of the present invention is provided with an opening, whereby the compressive strength is reduced by 25% in spite of being closed cells, and the impact absorption and the pooling resistance are improved.
  • the 25% compressive strength is a value measured according to JIS K 6767.
  • the thickness of the foam sheet is preferably 0.03 to 0.6 mm, considering the thickness desired for use in a display device, the ease of obtaining shock absorption and pooling resistance, and the like, preferably 0.05 to 0 mm. 0.5 mm is more preferable, and 0.06 to 0.3 mm is even more preferable.
  • the density of foam sheet, shock absorption, in view of improving the resistance to pooling resistance preferably 60 ⁇ 600kg / m 3, preferably 60 ⁇ 400kg / m 3, more preferably 150 ⁇ 600kg / m 3, 180 ⁇ 480kg / M 3 is more preferable.
  • the average cell diameter of bubbles in the foamed sheet is preferably 25 to 330 ⁇ m, more preferably 30 to 330 ⁇ m, in MD and TD. More specifically, MD is preferably 25 to 300 ⁇ m, more preferably 35 to 230 ⁇ m, and still more preferably 50 to 180 ⁇ m. In TD, 30 to 330 ⁇ m is preferable, 50 to 300 ⁇ m is more preferable, and 60 to 250 ⁇ m is still more preferable. Further, ZD is preferably 10 to 80 ⁇ m, more preferably 15 to 75 ⁇ m, still more preferably 20 to 70 ⁇ m. When the average bubble diameter of the bubbles is within the above range, impact absorbability and pooling resistance can be improved.
  • the foam sheet is obtained by crosslinking and foaming a resin sheet of a resin material described later.
  • the degree of crosslinking of the foamed sheet is usually about 5 to 60% by mass, preferably 10 to 40% by mass.
  • the raw material resin constituting the closed-cell foamed sheet of the present invention may be, for example, any of polyolefin resin, acrylic resin, silicone resin, urethane resin, rubber resin, and shock absorption and anti-pooling Considering the properties, it is preferable to use a polyolefin resin.
  • the polyolefin resin which is a preferable material in the present invention, will be described.
  • the polyolefin resin used to form the foamed sheet include a polyethylene resin, a polypropylene resin, or a mixture thereof.
  • polyethylene is a polyethylene resin from the viewpoint of improving impact absorption and pooling resistance. Based resins are preferred. More specifically, examples thereof include polyethylene resins, polypropylene resins, or mixtures thereof polymerized with a polymerization catalyst such as a Ziegler-Natta compound, a metallocene compound, and a chromium oxide compound. Among these, polymerization of a metallocene compound is included. A polyethylene resin polymerized with a catalyst is preferred.
  • the polyethylene resin may be an ethylene homopolymer, but by copolymerizing ethylene with a small amount (for example, 30% by mass or less of the total monomers, preferably 1 to 10% by mass) of ⁇ -olefin as necessary. Polyethylene resins obtained are preferred, and among them, linear low density polyethylene is preferred.
  • a polyethylene-based resin particularly a linear low density polyethylene, obtained by a polymerization catalyst of a metallocene compound, it becomes easy to obtain a foamed sheet having improved flexibility, mechanical strength, and pooling resistance. Moreover, as will be described later, it is easy to maintain high performance even if the foam sheet is thin.
  • ⁇ -olefin constituting the polyethylene resin examples include propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, and 1-octene. . Of these, ⁇ -olefins having 4 to 10 carbon atoms are preferred.
  • the polyethylene resin an ethylene-vinyl acetate copolymer is also preferably used.
  • the ethylene-vinyl acetate copolymer is usually a copolymer containing 50% by mass or more of ethylene units.
  • the polyethylene resin, the ethylene-vinyl acetate copolymer, or a mixture thereof obtained by the polymerization catalyst of the metallocene compound is preferably contained in the foamed sheet in an amount of 50% by mass or more, more preferably 60% by mass. As described above, it is most preferably contained by 100% by mass.
  • polypropylene resin examples include a propylene homopolymer, a propylene- ⁇ -olefin copolymer containing 50% by mass or more of a propylene unit, and the like. These may be used alone or in combination of two or more.
  • Specific examples of the ⁇ -olefin constituting the propylene- ⁇ -olefin copolymer include ethylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1- Among these, ⁇ -olefins having 6 to 12 carbon atoms are preferable.
  • Suitable metallocene compounds include compounds such as bis (cyclopentadienyl) metal complexes having a structure in which a transition metal is sandwiched between ⁇ -electron unsaturated compounds. More specifically, tetravalent transition metals such as titanium, zirconium, nickel, palladium, hafnium, and platinum have one or more cyclopentadienyl rings or their analogs as ligands (ligands). The compound to be mentioned is mentioned. Such metallocene compounds have uniform active site properties and each active site has the same activity. A polymer synthesized using a metallocene compound has high uniformity such as molecular weight, molecular weight distribution, composition, and composition distribution.
  • Examples of the ligand include a cyclopentadienyl ring and an indenyl ring. These cyclic compounds may be substituted with a hydrocarbon group, a substituted hydrocarbon group or a hydrocarbon-substituted metalloid group.
  • Examples of the hydrocarbon group include a methyl group, an ethyl group, various propyl groups, various butyl groups, various amyl groups, various hexyl groups, 2-ethylhexyl groups, various heptyl groups, various octyl groups, various nonyl groups, and various decyl groups. , Various cetyl groups, phenyl groups and the like.
  • the “various” means various isomers including n-, sec-, tert-, and iso-. Moreover, what polymerized the cyclic compound as an oligomer may be used as a ligand. In addition to ⁇ -electron unsaturated compounds, monovalent anion ligands such as chlorine and bromine or divalent anion chelate ligands, hydrocarbons, alkoxides, arylamides, aryloxides, amides, arylamides, phosphides, aryls Phosphide or the like may be used.
  • monovalent anion ligands such as chlorine and bromine or divalent anion chelate ligands, hydrocarbons, alkoxides, arylamides, aryloxides, amides, arylamides, phosphides, aryls Phosphide or the like may be used.
  • metallocene compounds containing tetravalent transition metals and ligands include, for example, cyclopentadienyl titanium tris (dimethylamide), methylcyclopentadienyl titanium tris (dimethylamide), bis (cyclopentadienyl) titanium dichloride, dimethyl And silyltetramethylcyclopentadienyl-t-butylamidozirconium dichloride.
  • the metallocene compound exhibits an action as a catalyst in the polymerization of various olefins by combining with a specific cocatalyst (co-catalyst).
  • specific cocatalyst include methylaluminoxane (MAO) and boron compounds.
  • the proportion of the cocatalyst used with respect to the metallocene compound is preferably 100,000 to 1,000,000 mole times, more preferably 50 to 5,000 mole times.
  • the Ziegler-Natta compound is a triethylaluminum-titanium tetrachloride solid composite, which is obtained by reducing titanium tetrachloride with an organoaluminum compound and then treating with various electron donors and electron acceptors.
  • a method of combining a composition, an organoaluminum compound, and an aromatic carboxylic acid ester see JP-A 56-1000080, JP-A 56-120712, JP-A 58-104907), halogens Method of supported catalyst in which magnesium tetrachloride is brought into contact with magnesium tetrachloride and various electron donors (see JP-A-57-63310, JP-A-63-43915, JP-A-63-83116), etc. What was manufactured by is preferable.
  • the polyethylene resin preferably has a low density in order to increase the flexibility, mechanical strength, and recovery rate of the foam sheet.
  • the density of the polyethylene resin is preferably 0.920 g / cm 3 or less, more preferably 0.880 to 0.915 g / cm 3 , still more preferably 0.885 to 0.910 g / cm 3. It is. The density is measured according to ASTM D792.
  • polyolefin resin resin other than the above-mentioned polyolefin resin can also be used, and resin other than polyethylene resin and polypropylene resin may be used by further mixing with polyethylene resin and polypropylene resin.
  • the polyolefin resin may be mixed with various additives and other components described later, and the foamed sheet is obtained by crosslinking and foaming a polyolefin resin containing additives and other components. Is preferred.
  • other components contained in the foamed sheet include resins and rubbers other than polyolefin-based resins, and these are total and less in content than polyolefin-based resins, and are usually based on 100 parts by mass of polyolefin-based resin. It is about 50 parts by mass or less, preferably about 30 parts by mass or less.
  • the method for producing the foamed sheet of the present invention is not particularly limited, and examples thereof include a method including the following steps (1) to (5).
  • Step (1) Melting resin materials such as raw resin, additives such as pyrolytic foaming agent, and other additives added as necessary, at a temperature lower than the decomposition temperature of the pyrolytic foaming agent, Step of kneading and molding into a resin sheet by a known molding method
  • Step (2) Step of crosslinking the resin sheet obtained in step (1)
  • Step (5) Step of forming an opening in the stretched resin sheet
  • the above steps (1) to (5) are performed in this step. Although it may be performed in order, it is not always necessary to perform in this order of the process. For example, the process (3) may be performed after the process (4). Moreover, two processes may be performed simultaneously, for example, you may perform process (3) and (4) simultaneously
  • a raw material resin, additives such as a pyrolytic foaming agent, and resin materials such as other additives are supplied to an extruder such as a single screw extruder or a twin screw extruder, etc.
  • the resin material is made into a sheet-like resin sheet by melting and kneading at a temperature lower than the decomposition temperature of the decomposable foaming agent and extruding by extrusion molding or the like.
  • examples of the additive other than the thermal decomposition type foaming agent include a decomposition temperature adjusting agent, a crosslinking aid, an antioxidant, a cell nucleating agent, a colorant, a flame retardant, an antistatic agent, a filler, and the like.
  • the raw material resin may be a polyolefin resin as described above, but may be a mixture of a polyolefin resin and a resin component other than the polyolefin resin, or may be a resin component other than the polyolefin resin.
  • thermally decomposable foaming agent for example, one having a decomposition temperature higher than the melting temperature of the raw material resin can be used.
  • an organic or inorganic chemical foaming agent having a decomposition temperature of 160 to 270 ° C. can be used.
  • organic foaming agent examples include azo compounds such as azodicarbonamide, metal salts of azodicarboxylic acid (such as barium azodicarboxylate) and azobisisobutyronitrile; nitroso compounds such as N, N′-dinitrosopentamethylenetetramine; And hydrazine derivatives such as hydrazodicarbonamide, 4,4′-oxybis (benzenesulfonylhydrazide) and toluenesulfonylhydrazide; and semicarbazide compounds such as toluenesulfonyl semicarbazide.
  • azo compounds such as azodicarbonamide, metal salts of azodicarboxylic acid (such as barium azodicarboxylate) and azobisisobutyronitrile
  • nitroso compounds such as N, N′-dinitrosopentamethylenetetramine
  • hydrazine derivatives such as hydrazodicarbonamide
  • the inorganic foaming agent examples include ammonium acid, sodium carbonate, ammonium hydrogen carbonate, sodium hydrogen carbonate, ammonium nitrite, sodium borohydride, anhydrous monosodium citrate, and the like.
  • azo compounds and nitroso compounds are preferable from the viewpoint of obtaining fine bubbles, and from the viewpoints of economy and safety, and azodicarbonamide, azobisisobutyronitrile, N, N′-dinitrosopentamethylene. Tetramine is more preferred, and azodicarbonamide is still more preferred.
  • These pyrolyzable foaming agents are used alone or in combination. be able to
  • the amount of the pyrolytic foaming agent added is preferably 1 to 10 parts by weight, more preferably 1.5 to 5 parts by weight, and more preferably 1.5 to 3 parts by weight with respect to 100 parts by weight of the raw material resin (for example, polyolefin resin). Part is more preferred.
  • the decomposition temperature adjusting agent that can be used as another additive is blended to lower the decomposition temperature of the pyrolytic foaming agent, or to increase or adjust the decomposition rate.
  • Specific examples of the compound include zinc oxide, zinc stearate, urea and the like.
  • 0.01 to 5 parts by mass of the decomposition temperature regulator is blended with respect to 100 parts by mass of the raw material resin in order to adjust the surface state of the foam sheet.
  • crosslinking aid examples include polyfunctional monomers.
  • crosslinking aid examples include trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, trimellitic acid triallyl ester, 1,2,4-benzenetricarboxylic acid triallyl ester, triallyl isocyanurate, and the like.
  • Compounds having three functional groups in the molecule; two compounds in one molecule such as 1,6-hexanediol dimethacrylate, 1,9-nonanediol dimethacrylate, 1,10-decanediol dimethacrylate, divinylbenzene, etc.
  • the addition amount of the crosslinking aid is preferably 0.2 to 10 parts by mass, more preferably 0.3 to 5 parts by mass, and still more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the raw material resin.
  • the addition amount is 0.2 parts by mass or more, it is possible to stably obtain the desired degree of crosslinking of the foam sheet, and when it is 10 parts by mass or less, the degree of crosslinking of the foam sheet is easily controlled.
  • antioxidants examples include phenolic antioxidants such as 2,6-di-t-butyl-p-cresol.
  • step (2) the resin sheet obtained in step (1) is crosslinked.
  • Crosslinking in the step (2) is preferably performed by irradiating the resin sheet with ionizing radiation.
  • the ionizing radiation include ⁇ -rays, ⁇ -rays, ⁇ -rays, and electron beams, and electron beams are more preferable.
  • the amount of ionizing radiation applied to the resin sheet is preferably 1 to 10 Mrad, more preferably 1.5 to 8 Mrad.
  • the irradiation amount of ionizing radiation is preferably 0.3 to 8 Mrad, more preferably 0.5 to 5.5 Mrad.
  • the irradiation amount of ionizing radiation By setting the irradiation amount of ionizing radiation to the above lower limit value or more, it becomes easy to impart a shear viscosity necessary for foaming the resin sheet. Moreover, by setting it as the said upper limit or less, the shear viscosity of a resin sheet does not become high too much, but foamability becomes favorable. Therefore, it becomes easy to obtain the above-described density foam sheet, and the appearance of the foam sheet is also improved.
  • the degree of progress of crosslinking is usually influenced by the raw material resin, the type of additives, etc., the irradiation dose of ionizing radiation is usually adjusted while measuring the degree of crosslinking so that the degree of crosslinking described above is obtained. To.
  • step (3) the resin sheet is heated to a temperature equal to or higher than the decomposition temperature of the thermally decomposable foaming agent and foamed.
  • this process (3) is implemented after the said process (2).
  • the temperature at which foaming is carried out depends on the decomposition temperature of the pyrolytic foaming agent, but is usually from 140 to 300 ° C, preferably from 160 to 260 ° C.
  • the method for foaming the resin sheet is not particularly limited, and examples thereof include a method of heating with hot air, a method of heating with infrared rays, a method using a salt bath, a method using an oil bath, and the like. Good.
  • step (4) the resin sheet is stretched.
  • Stretching may be performed after foaming the resin sheet, or may be performed while foaming the resin sheet.
  • the stretching may be performed with a known apparatus such as a uniaxial stretching machine or a biaxial stretching machine.
  • stretching after making a resin sheet foam it is better to continue extending
  • crosslinking agents such as an organic peroxide
  • organic peroxides include 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, and the like.
  • the addition amount of the organic peroxide is preferably 0.01 to 5 parts by mass, more preferably 0.1 to 3 parts by mass with respect to 100 parts by mass of the raw material resin.
  • the addition amount of the organic peroxide is within the above range, crosslinking of the resin material is likely to proceed, and the amount of decomposition residue of the organic peroxide in the foamed sheet is suppressed.
  • the resin material may be foamed by gas foaming typified by carbon dioxide gas or butane gas instead of using the foaming agent, or may be foamed by a mechanical floss method.
  • an opening is formed in the foamed sheet obtained by stretching the resin sheet.
  • the opening penetrates from one surface side of the foam sheet to the other surface side.
  • the method for forming the opening is not particularly limited.
  • the opening can be formed by using a punching die or the like.
  • the present invention also includes the following aspects of the invention.
  • [3] having two or more openings and bubbles having an average bubble diameter of 25 to 330 ⁇ m in MD and TD, and the length between the openings is large in average bubble diameter in MD and average bubble diameter in TD
  • a closed cell foam sheet having a length 1.5 to 60 times the average cell diameter.
  • Such a closed-cell foamed sheet has excellent impact absorption and excellent pooling resistance.
  • the foamed sheet preferably has 3 or more openings, more preferably 4 or more openings.
  • the upper limit of the number of openings is not particularly limited, but is preferably 100 or less, more preferably 50 or less.
  • the length between the openings is preferably 2 to 50 times, more preferably 5 to 40 times, and more preferably 10 to 30 times the average bubble size of the larger average bubble size in MD and the average bubble size in TD. Is more preferable.
  • Another aspect of the invention is the following invention [4].
  • An opening and bubbles having an average bubble diameter of 25 to 330 ⁇ m in MD and TD, and a reduction rate (f ⁇ ) of 25% compression strength defined by the following formula is 15 to 80% Closed cell foam sheet.
  • f ⁇ (f 0 ⁇ f 1 ) / f 0 ⁇ 100
  • f ⁇ Reduction rate of 25% compression strength (%)
  • f 0 25% compressive strength (kPa) of the foamed sheet before the opening is provided
  • f 1 25% compressive strength (kPa) of the foamed sheet after the opening is provided
  • Such a closed-cell foamed sheet has excellent impact absorption and excellent pooling resistance.
  • the reduction rate of 25% compressive strength is preferably 30 to 75%, more preferably 50 to 70%.
  • the 25% compressive strength of the foamed sheet is preferably 40 to 200 kPa, more preferably 50 to 180 kPa, and even more preferably 60 to 170 kPa for the foamed sheet before the opening is provided.
  • the 25% compressive strength of the foamed sheet of the present invention after the opening is provided is preferably 3 to 90 kPa. Furthermore, 15 to 90 kPa is preferable, 3 to 70 kPa is preferable, 20 to 80 kPa is more preferable, and 30 to 70 kPa is still more preferable.
  • the foamed sheet of the present invention can be used as it is, but may be used by providing a pressure-sensitive adhesive layer on any one or both sides.
  • the thickness of the pressure-sensitive adhesive layer is preferably 5 to 200 ⁇ m, more preferably 7 to 150 ⁇ m.
  • an adhesive which comprises the adhesive layer provided in one side or both surfaces of a foam sheet For example, an acrylic adhesive, a urethane type adhesive, a rubber-type adhesive, etc. are mentioned.
  • a method of providing the pressure-sensitive adhesive layer on the foamed sheet for example, a method of applying the pressure-sensitive adhesive using a coating machine such as a coater on at least one surface of the foamed sheet, or using a spray on at least one surface of the foamed sheet Examples thereof include a method of spraying and applying an adhesive, and a method of applying an adhesive using a brush on one surface of a foam sheet.
  • the foam sheet of the present invention can be used, for example, as a shock absorber for a display panel such as a liquid crystal panel.
  • the shock absorber of the display panel is disposed on the back side of the display panel, and absorbs the shock applied to the display panel to prevent the display panel from being damaged or broken. Since the foamed sheet of the present invention has a shock absorbing property and a pooling resistance, it is arranged as a shock absorbing material on the back side of the display panel, so that the occurrence of pooling caused by pressing the surface of the display panel is prevented. Can also be prevented.
  • the foam sheet of the present invention can also be used as an adhesive for bonding a front plate such as an acrylic plate or a glass plate, or a touch panel provided on the front plate and the main body of the display device.
  • the foam sheet can be used by providing an opening so as to have a frame shape, or cut into a desired shape, for example, a strip shape.
  • the foamed sheet of the present invention is used as an adhesive, since the foamed sheet is a closed cell body and the bubbles are not in communication, a gap generated between the frame and the front plate when stress is applied to the frame. It is also possible to suppress entry of dust, moisture, etc. from Moreover, the effect which suppresses the failure
  • the display panel, the shock absorbing material, the front plate, the touch panel, and the adhesive constituting the display device will be described later.
  • the display device of the present invention includes the closed-cell foamed sheet of the present invention and a display panel, and the foamed sheet of the present invention is suitably used for the impact absorbing material 13 described later.
  • An example of the display device of the present invention will be described with reference to FIG.
  • a display device 10 shown in FIG. 2 includes a display panel 11, a front plate 12 provided on the front side of the display panel 11, an adhesive 16 that bonds the front plate 12 and the frame 15, and a rear side of the display panel 11.
  • the shock absorbing material 13 and the like are provided.
  • the display panel 11 is a unit that is disposed on the shock absorber 13 and includes at least a display element such as a liquid crystal display element or an organic EL display element in which a liquid crystal layer is disposed between two glass substrates. However, in addition to the display element, a protective film, a polarizing element, a retardation film, or the like may be laminated.
  • the display panel 11 further includes a backlight unit provided on the back side of the display element when the display element is a liquid crystal display element.
  • the display panel 11 preferably includes a liquid crystal display element.
  • the front plate 12 includes a cover plate material for protecting the display panel 11 and the like.
  • plate material will not be specifically limited if it has a light transmittance, An acrylic board, a glass plate, etc. are mentioned.
  • the front plate 12 may further include a member other than the cover plate material.
  • a touch panel unit (not shown) is laminated on the lower surface side of the cover plate material. It may be.
  • the impact absorbing material 13 is provided to absorb the impact when the impact is applied to the display panel 11 and the front plate 12, and a foam sheet is usually used.
  • a foam sheet is usually used.
  • the closed cell foamed sheet of the present invention having high impact absorbability is preferably used.
  • the use of the foamed sheet as the shock absorbing material 13 can also prevent the occurrence of pooling caused by pressing the display panel 11 through the front plate 12. .
  • the front plate 12 is supported by the frame 15.
  • the frame 15 has a quadrangular frame shape and is provided with a fitting portion 15 ⁇ / b> A having a lower inner peripheral side height.
  • the front plate 12 is disposed so as to be fitted to the fitting portion 15A.
  • the front plate 12 is fixed to the frame 15 by being bonded to the fitting portion 15A by the adhesive 16 arranged in the fitting portion 15A.
  • the adhesive 16 a double-sided tape or the like in which a pressure-sensitive adhesive layer is provided on both surfaces of a base material is used.
  • the base material of this double-sided tape the foamed sheet of the present invention may be used.
  • the display panel 11 is bonded to the back surface of the front plate 12 through the adhesive layer 17, and thereby is integrated with the front plate 20 and supported by the frame 15.
  • the adhesive layer 17 is composed of an adhesive layer having optical transparency called OCA (Optically Clear Adhesive) or an adhesive layer.
  • a plate 18 arranged with a certain distance from the display panel 11 is provided on the back side of the display panel 11.
  • the plate 18 is fixed to the frame 15.
  • a foam sheet 13 is disposed on the surface of the plate 18. A clearance may be provided between the foam sheet 13 and the display panel 11.
  • the display device of the present invention is suitably provided in a portable device such as a notebook personal computer, a mobile phone, a smartphone, or a tablet.
  • the display device of the present invention may be a touch panel type including a touch panel unit. Although the surface of the touch panel is repeatedly pressed at a high speed, when the foam sheet of the present invention is used as the shock absorber 13, the occurrence of pooling is suppressed, so that the display performance of the display device is improved.
  • the display device of the present invention has been described with reference to FIG. 2, the display device shown in FIG. 2 shows an example of the display device of the present invention, and various modifications can be made.
  • the display panel 11 and the front plate 12 may be supported by a member other than the frame 15, and the shock absorber 13 may be disposed on a member other than the plate 18.
  • the material used for each member is only an example, and materials made of materials usually used for these members can be used.
  • ⁇ Average bubble diameter> The foamed sheet is cut into a 50mm square, immersed in liquid nitrogen for 1 minute, then cut in the thickness direction along each of MD and TD, and a digital microscope (manufactured by Keyence Corporation, product name "VHX-900") is used. Take a 200x magnified photograph, measure the bubble diameter of MD, ZD, and the bubble diameter of TD, ZD and the bubble diameter of TD, ZD for all the bubbles present on the cut surface of 2 mm in length in each of MD and TD. Repeated times.
  • the average value of the bubble diameters of all the bubbles MD and TD is taken as the average bubble diameter of the MD and TD, and the average value of the bubble diameters of all ZDs measured by the above operation is taken as the average bubble diameter of the ZD. It was.
  • ⁇ Closed cell ratio> The closed cell ratio of the foamed sheet is measured by the method described in the specification.
  • Impact absorption rate (%) (acceleration without foam sheet ⁇ acceleration when foam sheet is disposed) / (acceleration without foam sheet) ⁇ 100 Thickness
  • Example 1 100 parts by mass of linear low-density polyethylene (trade name “EXACT3027” manufactured by Exxon Chemical Co., Ltd.) obtained using a metallocene compound as a polyethylene resin, 2 parts by mass of azodicarbonamide as a foaming agent, , 6-di-t-butyl-p-cresol 0.3 parts by mass and 1 part by mass of zinc oxide are supplied to an extruder and melt-kneaded at 130 ° C., and then a resin sheet having a thickness of about 0.2 mm is obtained. Extruded.
  • linear low-density polyethylene trade name “EXACT3027” manufactured by Exxon Chemical Co., Ltd.
  • the resin sheet is cross-linked by irradiating an electron beam with an acceleration voltage of 800 kV on both surfaces by 5 Mrad, and then continuously fed into a foaming furnace maintained at 250 ° C. by hot air and an infrared heater to be heated and foamed. At the same time, it was stretched at a stretch ratio of MD of 1.3 times and a stretch ratio of TD of 2.0 times while foaming to obtain a foam sheet having a thickness of 0.06 mm. The resulting foamed sheet had a degree of crosslinking of 25% and a 25% compressive strength of 118 kPa.
  • This foam sheet is cut into 5 cm ⁇ 5 cm squares, and 25 square openings (vertical and horizontal 0.8 cm squares) are arranged in 5 rows and 5 rows using a punching die so that a pattern shown by 4-a in FIG. 4 is obtained.
  • the foam sheet of Example 1 was prepared by providing 25 openings, a minimum width of 1.7 mm (length between openings: 1.7 mm), and an opening area ratio: 64%.
  • the thickness, density, 25% compressive strength before processing and after processing, closed cell ratio, and average cell diameter (MD, TD, ZD) were measured by the above methods. The measured values are shown in Table 1.
  • the impact absorbability and pooling resistance were evaluated by the above methods. The results are shown in Table 1.
  • Example 2 to 6 For Examples 2 to 6, the mass part of the foaming agent, the MD stretching ratio, and the TD stretching ratio were adjusted so that the density, MD, TD, and ZD cell diameters shown in Table 1 were obtained, and The patterns are shown in FIG. 4 as 4-b (Example 2), 4-b (Example 3), 4-b (Example 4), 4-c (Example 5), and 4-d (Example 6), respectively. This was carried out in the same manner as in Example 1 except for the point. However, in Example 6, the irradiated electron beam was further changed to 7 Mrad. Note that 4-b in FIG.
  • 4 shows 16 rectangular openings of 0.8 cm in length and breadth in four rows and rows, minimum width: 3.6 mm (length between openings: 3.6 mm), and area ratio of openings: 4-c is a sheet of 41%, 4-c is a square opening of 0.8 cm in diameter, 16 in 4 rows and 4 rows, minimum width: 3.6 mm (length between openings: 3.6 mm), opening area Ratio: 32% sheet, 4-d is 25 square openings with a diameter of 0.9 cm in 5 rows and 5 rows, minimum width: 0.8 mm (length between openings: 0.8 mm), opening Partial area ratio: 64% sheet.
  • Comparative Examples 3 and 4 In Comparative Examples 3 and 4, the properties of SCF400 (manufactured by Nitto Denko Corporation) and Poron (manufactured by Roger Sinoac Co., Ltd.), which are commercially available foamed sheets, were measured and evaluated by the above methods.
  • Example 5 In Example 1, except that the opening was not provided, a foamed sheet was prepared in the same manner as in Example 1, and each property was measured and evaluated.
  • Example 6 a foamed sheet was prepared in the same manner as in Example 1 except that Poron (manufactured by Roger Sinoac Co., Ltd.), which is a commercial product, was used as the foamed sheet, and each property was measured and evaluated.
  • Poron manufactured by Roger Sinoac Co., Ltd.

Abstract

This closed-cell foam sheet is provided with: an opening; and cells which have an average cell diameter in MD and TD of 25-330 µm. The closed-cell foam sheet is provided with a section which is outside of the opening, and in which the minimum width is 1.5-60 times the average cell diameter. This display device is provided with the aforementioned closed-cell foam sheet, and a display panel. According to the present invention, a closed-cell foam sheet which exhibits not only high shock absorption, but also excellent pooling resistance, and a display device provided with said closed-cell foam sheet can be provided.

Description

独立気泡発泡シート、及び表示装置Closed cell foam sheet and display device
 本発明は、独立気泡発泡シート、及び表示装置に関する。 The present invention relates to a closed cell foam sheet and a display device.
 ノート型パーソナルコンピューター、携帯電話、スマートフォン、タブレット等の携帯機器は、薄型化及び軽量化が望まれており、中でもスマートフォンの薄型化及び軽量化の要求は年々高まっている。携帯機器の薄型化及び軽量化に伴い、表示装置の前面側に配置されるガラス板、アクリル板等により構成される前面板、及び表示パネルも薄型化されている。しかし、前面板及び表示パネルが薄型化されると、前面板及び表示パネルが割れやすくなる。 Demands for thinner and lighter mobile devices such as notebook personal computers, mobile phones, smart phones, and tablets are desired. In particular, the demand for thinner and lighter smartphones is increasing year by year. Along with the reduction in thickness and weight of portable devices, the front plate composed of a glass plate, an acrylic plate or the like disposed on the front side of the display device, and the display panel are also reduced in thickness. However, when the front plate and the display panel are thinned, the front plate and the display panel are easily broken.
 従来、携帯機器には、携帯する日常において繰り返して加えられる衝撃による表示装置の破損及び故障を防止するために、表示パネルの背面側の全面に渡って、又は周縁に衝撃吸収シートが配置されることが知られている。衝撃吸収シートは、繰り返して加えられる衝撃に対する衝撃吸収性を得るため、高い柔軟性等が求められており、発泡シートが広く使用されている。発泡シートとしては、例えば、特許文献1に記載されるように、多数の独立気泡を内包したポリエチレン系架橋発泡シートが知られている。また、ウレタン系発泡シートやゴム系発泡シート等も使用されている。 2. Description of the Related Art Conventionally, in a portable device, an impact absorbing sheet is disposed over the entire rear surface of the display panel or on the periphery in order to prevent damage and failure of the display device due to repeated impacts in everyday life. It is known. The impact-absorbing sheet is required to have high flexibility in order to obtain impact-absorbing properties against repeated impacts, and foamed sheets are widely used. As a foamed sheet, for example, as described in Patent Document 1, a polyethylene-based crosslinked foamed sheet containing a large number of closed cells is known. In addition, urethane foam sheets, rubber foam sheets, and the like are also used.
特開2014-214205号公報JP 2014-214205 A
 ところで、上記スマートフォン等の携帯機器の表示装置としては、タッチパネル式のものが多く採用されるようになっている。タッチパネル式の液晶パネルは、その操作時の押圧が強くなると液晶の滲み(プーリング)が発生することがある。また、特にスマートフォンの場合、携帯ゲームの普及等に伴い、表示装置が高速で繰り返し強い力で押圧されることがあるが、その際にプーリングが目立つことがあるため、プーリングを抑制する要望が高まっている。
 このように、表示装置に用いられる発泡シートには、日常生活において繰り返して加えられる衝撃に対する高い衝撃吸収性だけでなく、プーリングを早期に消失させる特性(すなわち、耐プーリング性)も求められるようになっている。
By the way, as a display device of a portable device such as the above-mentioned smartphone, a touch panel type is often adopted. In the touch panel type liquid crystal panel, liquid crystal bleeding (pooling) may occur when the pressure during the operation becomes strong. In particular, in the case of smartphones, with the spread of mobile games, etc., the display device may be repeatedly pressed at a high speed with a strong force, and pooling may be conspicuous at that time, and there is an increasing demand for suppressing pooling. ing.
As described above, the foam sheet used in the display device is required not only to have a high impact absorbability against an impact repeatedly applied in daily life, but also to have a property of eliminating pooling at an early stage (that is, pooling resistance). It has become.
 本発明は、以上の問題点を鑑みてなされたものであり、本発明の課題は、高い衝撃吸収性だけでなく、優れた耐プーリング性を有する発泡シート、及びこれを備える表示装置を提供することである。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a foam sheet having not only high shock absorption but also excellent pooling resistance, and a display device including the same. That is.
 本発明者は、前記課題を解決するために鋭意検討を重ねた結果、下記の発明により解決できることを見出した。すなわち、本発明は、下記の発泡シート、及びこれを備える表示装置を提供するものである。 As a result of intensive studies to solve the above problems, the present inventor has found that the problem can be solved by the following invention. That is, this invention provides the following foam sheet and a display apparatus provided with the same.
[1]開口部と、MD及びTDにおける平均気泡径が25~330μmである気泡と、を有し、該開口部以外の部分の最小幅が、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して1.5~60倍である独立気泡発泡シート。
[2]上記[1]に記載の独立気泡発泡シートと、表示パネルとを備える表示装置。
[1] An opening and bubbles having an average bubble diameter of 25 to 330 μm in MD and TD, and a minimum width of a portion other than the opening is an average bubble diameter in MD and an average bubble diameter in TD A closed-cell foamed sheet that is 1.5 to 60 times the larger average cell diameter.
[2] A display device comprising the closed-cell foamed sheet according to [1] and a display panel.
 本発明では、高い衝撃吸収性だけでなく、優れた耐プーリング性を有する発泡シート、及びこれを備える表示装置を提供する。 The present invention provides a foam sheet having not only high shock absorption but also excellent pooling resistance, and a display device including the same.
本発明の独立気泡発泡シートの一態様を示す模式図である。It is a schematic diagram which shows the one aspect | mode of the closed cell foam sheet of this invention. 本発明の表示装置を示す模式的な断面図である。It is typical sectional drawing which shows the display apparatus of this invention. 衝撃吸収率を測定するための装置を示す模式的な断面図である。It is typical sectional drawing which shows the apparatus for measuring an impact absorption rate. 実施例で用いた発泡シートを示す模式図である。It is a schematic diagram which shows the foam sheet used in the Example.
 以下、本発明の独立気泡発泡シートについて説明する。なお、本明細書において、数値範囲の記載に関する「以上」「以下」の数値は任意に組み合わせできる数値である。また、本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示し、段階的に記載される最小値及び最大値は、任意に組み合わせてもよい。 Hereinafter, the closed cell foam sheet of the present invention will be described. In the present specification, the numerical values “above” and “below” related to the description of numerical ranges are numerical values that can be arbitrarily combined. Further, in this specification, the numerical range indicated by using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively, The value and the maximum value may be arbitrarily combined.
 [独立気泡発泡シート]
 本発明の独立気泡発泡シート(以下、単に“発泡シート”ともいう)は、開口部と、MD及びTDにおける平均気泡径が25~330μmである気泡と、を有し、該開口部以外の部分の最小幅が、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して1.5~60倍である発泡シートである。なお、本発明において、開口部とは、発泡シートの一方の面側から他方の面側に貫通する貫通孔を意味する。本発明においては、開口部と所定の気泡とを有し、かつ該開口部以外の部分について、その最小幅と該気泡の平均気泡径とを所定の関係を有するという構成にすることで、25%圧縮強度を小さくして高い衝撃吸収性が得られるとともに、優れた耐プーリング性も得られる。より具体的には、発泡シート上に開口部を存在させることにより、発泡シート自体の25%圧縮強度が低減して適度に柔らかくなり、高い衝撃吸収性が得られ、また、該開口部以外の部分における最小幅と該気泡の平均気泡径とを所定の関係とすることにより、表示装置の操作の際に生じる応力が緩和され、優れた耐プーリング性が得られる。
[Closed cell foam sheet]
The closed-cell foamed sheet of the present invention (hereinafter also simply referred to as “foamed sheet”) has an opening and a bubble having an average bubble diameter of 25 to 330 μm in MD and TD, and a portion other than the opening Is a foam sheet having a minimum width of 1.5 to 60 times the average bubble diameter of the larger average bubble diameter in MD and the average bubble diameter in TD. In addition, in this invention, an opening part means the through-hole penetrated from the one surface side of a foam sheet to the other surface side. In the present invention, there is provided a configuration in which the opening and the predetermined bubble are provided, and the portion other than the opening has a predetermined relationship between the minimum width and the average bubble diameter of the bubble. % Compressive strength can be reduced to obtain high shock absorption and excellent pooling resistance. More specifically, by providing an opening on the foamed sheet, the 25% compressive strength of the foamed sheet itself is reduced and softened moderately, and high impact absorption is obtained. By setting the minimum width in the portion and the average bubble diameter of the bubbles to have a predetermined relationship, the stress generated during the operation of the display device is relieved and excellent pooling resistance is obtained.
 開口部の、シートの上からみた形状(単に「形状」と称することがある。)は、特に制限はないが、正方形、長方形、平行四辺形、台形、及びこれに類する形状等の略四角形、円形、楕円形、及びこれに類する形状等の略円形、直線、曲線等の線状、正三角形、直角二等辺三角形、及びこれに類する形状等の略三角形、その他、五角形、六角形、及びこれに類する形状等の略多角形、及びこれらを組み合わせた形状から適宜選択して採用することができる。また、形状の種類としては単独でもよいし、複数種を組み合わせて用いてもよい。例えば、略四角形の開口部が単独で存在していてもよいし、略四角形の開口部と円形の開口部とが同時に存在していてもよいし、正方形の開口部と長方形の開口部という異なる四角形の開口部が同時に存在していてもよい。 The shape of the opening viewed from the top of the sheet (sometimes simply referred to as “shape”) is not particularly limited, but is substantially square such as a square, a rectangle, a parallelogram, a trapezoid, and a similar shape, Circular, elliptical, and similar circular shapes, straight and curved lines, regular triangles, right-angled isosceles triangles, and similar triangular shapes, other pentagons, hexagons, and this It is possible to appropriately select and use a substantially polygonal shape such as a shape similar to the above and a combination of these. Moreover, as a kind of shape, you may use independently and may use it in combination of multiple types. For example, a substantially square opening may exist alone, a substantially square opening and a circular opening may exist simultaneously, or a square opening and a rectangular opening are different. A square opening may be present at the same time.
 開口部の形状が線状を呈する場合、開口部の幅は0.1~2mmが好ましく、0.3~1.5mmがより好ましく、0.4~1mmが更に好ましい。幅が上記範囲内であると、衝撃吸収性、及び耐プーリング性が向上し、開口部の加工も容易である。
 また、開口部の形状が線状を呈する場合、該線状の開口部は、衝撃吸収性及び耐プーリング性がより向上する観点から、少なくとも2つの領域に渡って存在することが好ましい。
When the shape of the opening is linear, the width of the opening is preferably 0.1 to 2 mm, more preferably 0.3 to 1.5 mm, and still more preferably 0.4 to 1 mm. When the width is within the above range, impact absorption and pooling resistance are improved, and the opening is easily processed.
Moreover, when the shape of an opening part exhibits a linear form, it is preferable that this linear opening part exists over at least 2 area | region from a viewpoint which shock absorption and pooling resistance improve more.
 開口部の形状が略四角形の場合、一辺の長さは、0.1~4.5mmが好ましく、0.2~3mmがより好ましく、0.3~2mmが更に好ましく、0.5~1.5mmが特に好ましい。また、一辺の長さはシート全面の一辺の長さ(シート形状が四角形ではない場合は、外接する四角形の一辺の長さ)に対する割合としては、2~90%の長さが好ましく、5~60%の長さがより好ましく、15~40%の長さが更に好ましい。
 また、開口部の形状が線状、略四角形以外の形状、すなわち略円形、略三角形、略多角形等の場合、上記略四角形の中に内接する大きさであることが好ましい。
When the shape of the opening is substantially square, the length of one side is preferably 0.1 to 4.5 mm, more preferably 0.2 to 3 mm, still more preferably 0.3 to 2 mm, and 0.5 to 1. 5 mm is particularly preferable. Further, the length of one side is preferably 2 to 90% as a ratio with respect to the length of one side of the entire sheet (the length of one side of the circumscribed rectangle when the sheet shape is not a square). A length of 60% is more preferred, and a length of 15-40% is even more preferred.
In addition, when the shape of the opening is a linear shape or a shape other than a substantially square shape, that is, a substantially circular shape, a substantially triangular shape, a substantially polygonal shape, or the like, it is preferable that the size be inscribed in the substantially rectangular shape.
 シート全面における開口部の面積比率は、1~90%であることが好ましく、1~85%であることがより好ましい。面積比率が1~85%であれば、衝撃吸収性、耐プーリング性がより向上する。また、これと同様の観点から、開口部の形状が線状の場合の開口部の面積比率は3~50%がより好ましく、5~30%が更に好ましい。また、開口部の形状が線状以外の場合、開口部の面積比率は10~80%がより好ましく、20~70%が更に好ましい。 The area ratio of the openings on the entire surface of the sheet is preferably 1 to 90%, more preferably 1 to 85%. When the area ratio is 1 to 85%, the impact absorption and pooling resistance are further improved. Further, from the same viewpoint, when the shape of the opening is linear, the area ratio of the opening is more preferably 3 to 50%, and further preferably 5 to 30%. When the shape of the opening is not linear, the area ratio of the opening is more preferably 10 to 80%, further preferably 20 to 70%.
 開口部以外の部分における最小幅は、開口部を1つ有する場合は、該開口部の周辺とシートの周辺との間の長さで最も小さい長さ(以後、「開口部シート間長さ」と称することがある。)のことであり、開口部を2つ以上有する場合は、開口部シート間長さで最も小さい長さと、1つの開口部の周辺と他の開口部の周辺との間の長さで最も小さい長さ(以後、「開口部間長さ」と称することがある。)の、いずれか短い長さを意味する。なお、これらの長さが同じ場合はいずれの長さとしてもよい。 The minimum width in the portion other than the opening is the smallest length between the periphery of the opening and the periphery of the sheet when there is one opening (hereinafter referred to as “the length between the openings”). When there are two or more openings, the length between the opening sheets is the smallest, and between the periphery of one opening and the periphery of the other opening. Means the shortest one of the shortest lengths (hereinafter sometimes referred to as “length between openings”). When these lengths are the same, any length may be used.
 本発明において、最小幅は、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径(以後、単に「平均気泡径」と称することがある。)に対して1.5~60倍であることを要する。開口部を設けること、及び平均気泡径との関係で、該開口部以外の部分の最小幅を所定の範囲とすることで、高い衝撃吸収性、及び優れた耐プーリング性が得られる。
 本発明の独立気泡発泡体においては、衝撃吸収性、耐プーリング性をより向上させる観点から、開口部を少なくとも2つ有することが好ましく、この場合には、開口部間の幅が、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して1.5~60倍である部分を複数有することが好ましい。
 なお、開口部間の幅は、開口部間長さと同義である。
 衝撃吸収性及び耐プーリング性を向上させる観点から、最小幅は、平均気泡径に対して2~50倍が好ましく、5~40倍がより好ましく、10~30倍が更に好ましい。また、最小幅の絶対値としては、上記の平均気泡径に対する関係を満足していれば特に制限はないが、例えば、0.1~250mmが好ましく、0.5~200mmがより好ましく、1~150mmが更に好ましい。
In the present invention, the minimum width is 1.5 to 60 with respect to the average bubble diameter of the larger average bubble diameter in MD and the average bubble diameter in TD (hereinafter, sometimes simply referred to as “average bubble diameter”). It needs to be double. By providing the opening and setting the minimum width of the portion other than the opening within a predetermined range in relation to the average bubble diameter, high shock absorption and excellent pooling resistance can be obtained.
In the closed cell foam of the present invention, it is preferable to have at least two openings from the viewpoint of further improving shock absorption and pooling resistance. In this case, the width between the openings is an average in MD It is preferable to have a plurality of portions that are 1.5 to 60 times larger than the larger bubble diameter and the average bubble diameter in TD.
The width between the openings is synonymous with the length between the openings.
From the viewpoint of improving impact absorption and pooling resistance, the minimum width is preferably 2 to 50 times, more preferably 5 to 40 times, and even more preferably 10 to 30 times the average bubble diameter. The absolute value of the minimum width is not particularly limited as long as the above relationship with respect to the average bubble diameter is satisfied. For example, 0.1 to 250 mm is preferable, 0.5 to 200 mm is more preferable, and 1 to 150 mm is more preferable.
(独立気泡発泡シートの各種態様)
 より具体的に、本発明の発泡シートの態様について図面を用いて説明する。図1に本発明の発泡シートの態様の一例を示す。図1に示される態様はあくまで一例を示すものであり、本発明の発泡シートは図1に示される態様に制限されることはない。
(Various aspects of closed cell foam sheet)
More specifically, the embodiment of the foam sheet of the present invention will be described with reference to the drawings. FIG. 1 shows an example of an embodiment of the foam sheet of the present invention. The embodiment shown in FIG. 1 is merely an example, and the foam sheet of the present invention is not limited to the embodiment shown in FIG.
 図1に示される各態様は、様々な開口部の形状を有する各種パターンの開口部を有するものであり、一辺5cmの正方形のシートを想定するものである。
 1-aのシートは、シート内に正方形の開口部を有しており、額縁状の形状を呈するものである。開口部は一辺4cmの正方形であり、最小幅は開口部シート間長さで最も小さい長さ、すなわち額縁部分の幅の0.5cmとなる。
Each mode shown in FIG. 1 has various patterns of openings having various opening shapes, and assumes a square sheet having a side of 5 cm.
The sheet 1-a has a square opening in the sheet and has a frame shape. The opening is a square with a side of 4 cm, and the minimum width is the smallest length between the sheets of the opening, that is, the width of the frame portion is 0.5 cm.
 また、1-aのシートにおいて、開口部の面積は16cmとなるので、シート全面に対する開口部の面積比率は、64%である。
 1-aのシートでは、開口部がシートの中央となるような態様となっているが、最小幅が平均気泡径に対して1.5~60倍の範囲内にあれば、開口部はいずれか一方に偏って配置されていてもよい。
In the 1-a sheet, the area of the opening is 16 cm 2, and the area ratio of the opening to the entire sheet is 64%.
In the sheet 1-a, the opening is in the center of the sheet, but if the minimum width is in the range of 1.5 to 60 times the average bubble diameter, the opening It may be biased to either side.
 1-bのシートは、シート内に正方形の開口部を複数個(16個)、縦横均等に、格子状に有している。開口部は一辺1cmの正方形であり、開口部間長さで最も小さい長さ、及び該開口部シート間長さで最も小さい長さは等しく、いずれも0.2cmとなるので、最小幅は0.2cmとなる。また、シート全面に対する開口部の面積比率は、64%である。 The 1-b sheet has a plurality of (16) square openings in the sheet, which are evenly arranged vertically and horizontally in a lattice pattern. The opening is a square with a side of 1 cm, and the smallest length between the openings and the smallest length between the sheets between the openings are equal to each other, and both are 0.2 cm, so the minimum width is 0. .2cm. Further, the area ratio of the opening to the entire sheet surface is 64%.
 1-bのシートで示されるように、同じ最小幅を有する部分が複数箇所ある、すなわち規則的なパターン状で開口部を有することは、万遍なく同じく高い衝撃吸収性及び優れた耐プーリング性が得られる観点から好ましい。1-bのシートでは開口部が正方形のため、最小幅を保持する部分が続くような態様となるが、例えば、1-cのシートのように、1-bのシートにおける正方形の開口部に内接する円形、また他の形状の開口部にかえてもよい。
 例えば、開口部が円形の場合、1-cに示されるような千鳥抜のパターン等でもよく、60°の千鳥抜であると、隣合う開口部の開口部間長さの最も小さい長さは全て同じとなる。1-cのシートの、シート全面に対する開口部の面積比率は、44%である。また、千鳥抜のパターンで配列することは、開口部が円形の場合に限られるわけではなく、他の形状の開口部であっても可能である。
As shown in the 1-b sheet, there are a plurality of portions having the same minimum width, that is, having openings in a regular pattern shape, which is equally high in shock absorption and excellent pooling resistance. From the viewpoint of obtaining Since the opening portion is square in the 1-b sheet, the portion that maintains the minimum width is continued. For example, like the 1-c sheet, the square opening portion in the 1-b sheet is formed. It may be replaced with an inscribed circular shape or an opening having another shape.
For example, when the openings are circular, a zigzag pattern or the like as shown in 1-c may be used. If the openings are 60 ° zigzag, the length between the openings of adjacent openings is the smallest. All are the same. The area ratio of the opening of the 1-c sheet to the entire sheet surface is 44%. Further, the arrangement in a zigzag pattern is not limited to the case where the openings are circular, but may be openings having other shapes.
 1-dのシートは、円形の開口部を複数個有するものである。1と2、2と4、6と7、6と8(各開口部の番号)とは、各々の開口部間長さが2mmとなるように配列されている。開口部は、直径1cmの円形(一辺1cmの正方形に内接する円形)であり、8個の円形の開口部と、2個の半円の開口部とを有している。このように、開口部は半円であってもよく、また不規則に配置されるものであってもよい。
 1-dのシートにおける最小幅は、1と2、2と4、6と7、6と8の開口部間長さである2mmとなる。また、例えば、1と6、2と3、4と5、4と7、あるいは1と4、3と4、3と5、4と6、5と7、7と8の開口部間長さは最小幅とはならないが、平均気泡径によっては、平均気泡径に対して1.5~60倍の範囲内に入る長さとなり得る場合がある。本発明においては、最小幅でなくても、開口部間長さ、あるいは開口部シート間長さが、平均気泡径に対して1.5~60倍の範囲内に入る部分は、衝撃吸収性及び耐プーリング性を向上させることが可能であるため、開口部間の長さが平均気泡径の1.5~60倍の範囲にある部分が複数存在することが好ましい。
The 1-d sheet has a plurality of circular openings. 1 and 2, 2 and 4, 6 and 7, 6 and 8 (number of each opening) are arranged so that the length between each opening is 2 mm. The opening is a circle having a diameter of 1 cm (a circle inscribed in a square having a side of 1 cm), and has eight circular openings and two semicircular openings. Thus, the opening may be a semicircle or may be irregularly arranged.
The minimum width of the 1-d sheet is 2 mm which is the length between the openings of 1 and 2, 2 and 4, 6 and 7, and 6 and 8. Also, for example, the length between the openings of 1 and 6, 2 and 3, 4 and 5, 4 and 7, or 1 and 4, 3 and 4, 3 and 5, 4 and 6, 5 and 7, and 7 and 8 Is not the minimum width, but depending on the average bubble diameter, the length may fall within the range of 1.5 to 60 times the average bubble diameter. In the present invention, even if it is not the minimum width, the portion where the length between the openings or the length between the sheets of the opening falls within the range of 1.5 to 60 times the average cell diameter is shock-absorbing. In addition, since it is possible to improve the pooling resistance, it is preferable that there are a plurality of portions in which the length between the openings is in the range of 1.5 to 60 times the average bubble diameter.
 本発明の発泡シートにおいて、最小幅、あるいは最小幅に限らず、開口部間長さ、又は開口部シート間長さが、平均気泡径に対して1.5~60倍の範囲内である部分が、例えば上記1-a~d、また後述する1-e~hのシートに示されるように、一定の面積をもって複数存在することが好ましい。この場合、シート全面に対する該部分の面積比率は、5~70%が好ましく、5~60%がより好ましく、10~50%が更に好ましい。 In the foam sheet of the present invention, not only the minimum width or the minimum width, but the length between the openings or the length between the openings is in the range of 1.5 to 60 times the average bubble diameter However, as shown in, for example, the above-mentioned sheets 1-a to d and 1-e to h described later, it is preferable that a plurality of them have a certain area. In this case, the area ratio of the portion to the entire sheet surface is preferably 5 to 70%, more preferably 5 to 60%, and still more preferably 10 to 50%.
 1-eのシートは、縦方向にシートを貫通するように直線の開口部を複数有している。このシートは、短冊状のシートの集合体ともいえるが、このように開口部がシートの周縁内に留まらず、周縁に至るようにして存在する態様も本発明の発泡シートに含まれる。より具体的には、1-eのシートは、幅9.2mm、長さ5cmの短冊状のシートが1mmの等間隔に配置されている。
 この場合、最小幅は、開口部間長さで最も小さい長さ、及び開口部シート間長さで最も小さい長さは等しく、該短冊状のシートの幅である9.2mmとなる。また、シート全面に対する開口部の面積比率は、8%となる。
The 1-e sheet has a plurality of linear openings so as to penetrate the sheet in the vertical direction. Although this sheet can also be said to be an assembly of strip-shaped sheets, the foamed sheet of the present invention includes such an embodiment in which the opening does not stay in the periphery of the sheet but reaches the periphery. More specifically, the 1-e sheets are strip-shaped sheets having a width of 9.2 mm and a length of 5 cm arranged at equal intervals of 1 mm.
In this case, the minimum width is the same as the length between the opening portions and the smallest length between the opening portion sheets, and is 9.2 mm which is the width of the strip-shaped sheet. The area ratio of the opening to the entire sheet surface is 8%.
 1-eのシートは、後述する、表示パネルの背面側に配置される衝撃吸収材として好適に用いられる。短冊状のシートを並べて一つのシートとして用いることで、高い衝撃吸収性及び優れた耐プーリング性が得られる。このような態様の発泡シートも、開口部を有すること、及び平均気泡径との関係で、所定の最小幅を有しているので、高い衝撃吸収性、及び優れた耐プーリング性が得られている。 The 1-e sheet is suitably used as an impact absorbing material disposed on the back side of the display panel, which will be described later. By arranging strip-shaped sheets as a single sheet, high shock absorption and excellent pooling resistance can be obtained. Since the foam sheet of such an aspect also has an opening and a predetermined minimum width in relation to the average cell diameter, high shock absorption and excellent pooling resistance are obtained. Yes.
 1-fのシートは、直線の開口部を複数個有するものである。左右の開口部についての開口部シート間長さが5mmとなるように配置されており、右の開口部と真ん中の開口部の開口部間長さは1.5cmであり、左の開口部と真ん中の開口部の開口部間長さは2.1cmである。また、各開口部の幅は1mm、長さは3cmであり、シート全面に対する開口部の面積比率は、3.6%である。
 1-fのシートの最小幅は、左右の開口部についての開口部シート間長さである、5mmとなる。また、最小幅とはならないものの、右の開口部と真ん中の開口部の開口部間長さは1.5cmであることから、平均気泡径によっては、平均気泡径の1.5~60倍の範囲に入る場合がある。この場合、平均気泡径に対して1.5~60倍の範囲内に入る部分は、衝撃吸収性及び耐プーリング性を向上させることが可能であるため、1-fのシートの衝撃吸収性及び耐プーリング性はより向上する。
The 1-f sheet has a plurality of straight openings. The left and right openings are arranged so that the length between the opening sheets is 5 mm, the length between the right opening and the middle opening is 1.5 cm, and the left opening The length between the openings of the middle opening is 2.1 cm. The width of each opening is 1 mm, the length is 3 cm, and the area ratio of the opening to the entire sheet surface is 3.6%.
The minimum width of the 1-f sheet is 5 mm, which is the length between the opening sheets of the left and right openings. In addition, although the width is not the minimum, the length between the opening of the right opening and the middle opening is 1.5 cm. Therefore, depending on the average bubble diameter, it is 1.5 to 60 times the average bubble diameter. May be in range. In this case, the portion that falls within the range of 1.5 to 60 times the average bubble diameter can improve the impact absorbability and the pooling resistance. Pooling resistance is further improved.
 また、左の開口部と真ん中の開口部の開口部間長さは2.1cmであることから、平均気泡径が30~330μmの最大値の330μmであった場合でも、該平均気泡径の60倍を超える長さとなっているため、これらの開口部に挟まれた部分だけでは、高い衝撃吸収性及び優れた耐プーリング性は得られない。しかし、左の開口部とシートの周辺とで挟まれた部分、右の開口部とシートの周辺とで挟まれた部分、また平均気泡径の大きさによっては、右の開口部と真ん中の開口部とで挟まれた部分は、衝撃吸収性及び耐プーリング性を発現する。そのため、衝撃吸収性及び耐プーリング性が得られない部分を有していたとしても、これらの性能を有する部分が存在すれば、これらの性能を有しない部分を補うことができ、シート全体としては、高い衝撃吸収性及び耐プーリング性が得られる。ここで、これらの性能を有する部分のシート全面に対する面積比率は、上記の通りである。 Further, since the length between the opening of the left opening and the middle opening is 2.1 cm, even when the average bubble diameter is 330 μm, which is the maximum value of 30 to 330 μm, the average bubble diameter of 60 μm. Since the length exceeds twice, high shock absorption and excellent pooling resistance cannot be obtained only by the portion sandwiched between these openings. However, the portion sandwiched between the left opening and the periphery of the seat, the portion sandwiched between the right opening and the periphery of the seat, and depending on the size of the average bubble diameter, the right opening and the middle opening The part sandwiched between the parts expresses shock absorption and pooling resistance. Therefore, even if there is a part where the shock absorption and pooling resistance cannot be obtained, if there is a part having these performances, the part that does not have these performances can be supplemented. High impact absorption and pooling resistance can be obtained. Here, the area ratio of the portion having these performances to the entire sheet surface is as described above.
 1-gのシートは、S字型の曲線の開口部を複数有するものである。最小幅は、左から一番目の開口部と二番目の開口部の曲線が切り替わる部分で、2mmとなる。また、例えば、一番左の開口部についての開口部シート間長さ、互いの開口部の開口部間長さ、一番右の開口部についての開口部シート間長さも5mm以下の部分があり、これらの部分も最小値ではないものの、平均気泡径によっては、平均気泡径の1.5~60倍の範囲に入る場合がある。1-gのシートの左上、右下には開口部が存在しない領域の広い部分があるが、最小幅を有する部分、あるいは最小幅ではないものの、平均気泡径によっては、平均気泡径の1.5~60倍の範囲に入る部分により補われるため、シート全体としては、高い衝撃吸収性及び耐プーリング性が得られる。 1-g sheet has a plurality of S-shaped curved openings. The minimum width is 2 mm at the portion where the curves of the first opening and the second opening from the left are switched. Also, for example, the length between the opening sheets for the leftmost opening, the length between the openings of each other opening, and the length between the opening sheets for the rightmost opening also have a portion of 5 mm or less. Although these portions are not the minimum values, depending on the average bubble diameter, they may fall within the range of 1.5 to 60 times the average bubble diameter. The upper left and lower right of the 1-g sheet have a wide portion where there is no opening. However, depending on the average bubble diameter, the average bubble diameter of 1. Since it is compensated by the portion within the range of 5 to 60 times, the entire sheet can have high impact absorption and pooling resistance.
 1-hのシートは、S字型の曲線の開口部を複数有し、かつ円形の開口部を一つ有するものである。このように、本発明の発泡シートは、異なる形状の開口部を有するものであってもよい。 The 1-h sheet has a plurality of S-shaped curved openings and one circular opening. Thus, the foamed sheet of the present invention may have openings with different shapes.
(独立気泡発泡シートの性能)
 本発明の発泡シートは独立気泡体で構成される独立気泡発泡シートである。独立気泡体とは、独立気泡率が70%以上であることを意味する。すなわち、発泡シートの内部に包含された気泡は概ね独立気泡となっている。衝撃吸収性及び耐プーリング性を向上させる観点から、独立気泡率は、好ましくは90~100%、より好ましくは95~100%である。
(Performance of closed cell foam sheet)
The foamed sheet of the present invention is a closed cell foamed sheet composed of closed cells. The closed cell means that the closed cell rate is 70% or more. That is, the bubbles included in the foam sheet are generally closed cells. From the viewpoint of improving impact absorption and pooling resistance, the closed cell ratio is preferably 90 to 100%, more preferably 95 to 100%.
 独立気泡率は、下記の要領で測定できる。
 まず、発泡シートから一辺が5cmの平面正方形状の試験片を切り出す。そして、試験片の厚みを測定して試験片の見掛け体積Vを算出すると共に、試験片の質量Wを測定する。次に、気泡の占める体積Vを下記式に基づいて算出する。なお、試験片を構成している樹脂材料の密度はρ(g/cm)とする。
  気泡の占める体積V=V-W/ρ
 続いて、試験片を23℃の蒸留水中に水面から100mmの深さに沈めて、試験片に15kPaの圧力を3分間にわたり加える。その後、水中で加圧から解放し、1分間静置した後、試験片を水中から取り出して試験片の表面に付着した水分を除去して試験片の質量Wを測定し、下記式に基づいて連続気泡率F及び独立気泡率Fを算出する。
  連続気泡率F(%)=100×(W-W)/V
  独立気泡率F(%)=100-F
The closed cell ratio can be measured as follows.
First, a flat square test piece having a side of 5 cm is cut out from the foam sheet. Then, by measuring the thickness of the test piece to calculate the apparent volume V 1 of the test piece, measuring the mass W 1 of the specimen. Next, the volume V 2 occupied by the bubbles is calculated based on the following formula. The density of the resin material constituting the test piece is ρ (g / cm 3 ).
Volume occupied by bubbles V 2 = V 1 −W 1 / ρ
Subsequently, the test piece is immersed in distilled water at 23 ° C. to a depth of 100 mm from the water surface, and a pressure of 15 kPa is applied to the test piece for 3 minutes. Then, after releasing from pressurization in water and allowing to stand for 1 minute, the test piece was taken out of water, the water adhering to the surface of the test piece was removed, and the mass W 2 of the test piece was measured. Te to calculate the open cell ratio F 1 and the closed cell ratio F 2.
Open cell ratio F 1 (%) = 100 × (W 2 −W 1 ) / V 2
Closed cell ratio F 2 (%) = 100−F 1
 発泡シート中の気泡が独立気泡であると、押圧に対する反発力が大きいため、一般的に耐プーリング性の発現に有効である。一方、反発力が大きすぎると、衝撃吸収性が低下する場合があり、衝撃吸収性と耐プーリング性とは相反する性能といえる。本発明においては、この独立気泡発泡シートに開口部を設けることにより、25%圧縮強度により指標される反発力を低減させることを見出し、独立気泡発泡シートであるにも関わらず、反発力が小さいものとすることで、特に衝撃吸収性を向上させ、また、開口部以外の部分における最小幅と気泡の平均気泡径とを所定の関係とすることにより、特に耐プーリング性を向上させることを可能とした。 If the bubbles in the foam sheet are closed cells, the repulsive force against the pressure is large, so that it is generally effective for the expression of pooling resistance. On the other hand, if the repulsive force is too large, the impact absorbability may decrease, and it can be said that the impact absorbability and the pooling resistance are contradictory. In the present invention, it has been found that by providing an opening in this closed cell foam sheet, the repulsive force indicated by the 25% compressive strength is reduced, and the repulsive force is small despite being a closed cell foam sheet. In particular, the shock absorption can be improved, and the anti-pooling property can be improved especially by making the predetermined relationship between the minimum width in the part other than the opening and the average bubble diameter. It was.
 発泡シートの25%圧縮強度は、開口部を設ける前の発泡シートについては、40~200kPaが好ましく、50~180kPaがより好ましく、60~170kPaが更に好ましい。開口部を設けた後の、本発明の発泡シートの25%圧縮強度は、3~90kPaが好ましい。さらに、15~90kPaが好ましく、3~70kPaが好ましく、20~80kPaがより好ましく、30~70kPaが更に好ましい。また、凹部を設ける前と後とにおける25%圧縮強度の低減率は、好ましくは15~80%、より好ましくは30~75%、更に好ましくは50~70%の範囲となる。
 このように、本発明の発泡シートは、開口部を設けることで、独立気泡であるにも関わらず25%圧縮強度が低減し、衝撃吸収性、及び耐プーリング性が向上する。本明細書において、25%圧縮強度は、JIS K 6767に準拠して測定される値である。また、25%圧縮強度の低減率は、下記の式で表される数値である。
   fΔ=(f-f)/f×100
   fΔ:25%圧縮強度の低減率(%)
   f:開口部を設ける前の発泡シートの25%圧縮強度(kPa)
   f:開口部を設けた後の発泡シートの25%圧縮強度(kPa)
The 25% compressive strength of the foamed sheet is preferably 40 to 200 kPa, more preferably 50 to 180 kPa, and even more preferably 60 to 170 kPa for the foamed sheet before the opening is provided. The 25% compressive strength of the foamed sheet of the present invention after the opening is provided is preferably 3 to 90 kPa. Furthermore, 15 to 90 kPa is preferable, 3 to 70 kPa is preferable, 20 to 80 kPa is more preferable, and 30 to 70 kPa is still more preferable. Further, the reduction rate of the 25% compressive strength before and after providing the recesses is preferably 15 to 80%, more preferably 30 to 75%, and still more preferably 50 to 70%.
As described above, the foamed sheet of the present invention is provided with an opening, whereby the compressive strength is reduced by 25% in spite of being closed cells, and the impact absorption and the pooling resistance are improved. In this specification, the 25% compressive strength is a value measured according to JIS K 6767. The reduction rate of 25% compressive strength is a numerical value represented by the following formula.
f Δ = (f 0 −f 1 ) / f 0 × 100
: Reduction rate of 25% compression strength (%)
f 0 : 25% compressive strength (kPa) of the foamed sheet before the opening is provided
f 1 : 25% compressive strength (kPa) of the foamed sheet after the opening is provided
 発泡シートの厚みは、表示装置に用いる場合に所望される厚み、及び衝撃吸収性、耐プーリング性の得られやすさ等を考慮すると、0.03~0.6mmが好ましく、0.05~0.5mmがより好ましく、0.06~0.3mmが更に好ましい。 The thickness of the foam sheet is preferably 0.03 to 0.6 mm, considering the thickness desired for use in a display device, the ease of obtaining shock absorption and pooling resistance, and the like, preferably 0.05 to 0 mm. 0.5 mm is more preferable, and 0.06 to 0.3 mm is even more preferable.
 発泡シートの密度は、衝撃吸収性、耐プーリング性を向上させる観点から、60~600kg/mが好ましく、60~400kg/mが好ましく、150~600kg/mがより好ましく、180~480kg/mが更に好ましい。 The density of foam sheet, shock absorption, in view of improving the resistance to pooling resistance, preferably 60 ~ 600kg / m 3, preferably 60 ~ 400kg / m 3, more preferably 150 ~ 600kg / m 3, 180 ~ 480kg / M 3 is more preferable.
 発泡シートにおける気泡の平均気泡径は、MD及びTDにおける平均気泡径が25~330μmであることが好ましく、30~330μmであることがより好ましい。より具体的には、MDにおいて25~300μmが好ましく、35~230μmがより好ましく、50~180μmが更に好ましい。TDにおいては、30~330μmが好ましく、50~300μmがより好ましく、60~250μmが更に好ましい。また、ZDにおいて10~80μmが好ましく、15~75μmがより好ましく、20~70μmが更に好ましい。気泡の平均気泡径が上記範囲内であると、衝撃吸収性、耐プーリング性を向上させることができる。 The average cell diameter of bubbles in the foamed sheet is preferably 25 to 330 μm, more preferably 30 to 330 μm, in MD and TD. More specifically, MD is preferably 25 to 300 μm, more preferably 35 to 230 μm, and still more preferably 50 to 180 μm. In TD, 30 to 330 μm is preferable, 50 to 300 μm is more preferable, and 60 to 250 μm is still more preferable. Further, ZD is preferably 10 to 80 μm, more preferably 15 to 75 μm, still more preferably 20 to 70 μm. When the average bubble diameter of the bubbles is within the above range, impact absorbability and pooling resistance can be improved.
 発泡シートは、後述する樹脂材料の樹脂シート等を架橋、発泡することで得られるものである。発泡シートの架橋度は、通常、5~60質量%程度となるものであるが、好ましくは10~40質量%である。
 架橋度は、以下の測定方法で測定されるものである。発泡シートから100mgの試験片を採取し、試験片の質量A(mg)を精秤する。次に、この試験片を120℃のキシレン30cm3中に浸漬して24時間放置した後、200メッシュの金網で濾過して金網上の不溶解分を採取、真空乾燥し、不溶解分の質量B(mg)を精秤する。得られた値から、下記式により架橋度(質量%)を算出する。
      架橋度(質量%)=100×(B/A)
The foam sheet is obtained by crosslinking and foaming a resin sheet of a resin material described later. The degree of crosslinking of the foamed sheet is usually about 5 to 60% by mass, preferably 10 to 40% by mass.
The degree of crosslinking is measured by the following measuring method. A 100 mg test piece is collected from the foamed sheet, and the mass A (mg) of the test piece is precisely weighed. Next, this test piece was immersed in 30 cm 3 of xylene at 120 ° C. and allowed to stand for 24 hours, and then filtered through a 200-mesh wire mesh to collect the insoluble matter on the wire mesh, vacuum dried, and the mass of the insoluble matter. Weigh B (mg) precisely. From the obtained value, the degree of crosslinking (mass%) is calculated by the following formula.
Crosslinking degree (% by mass) = 100 × (B / A)
(原料樹脂)
 本発明の独立気泡発泡シートを構成する原料樹脂としては、例えば、ポリオレフィン系樹脂、アクリル系樹脂、シリコーン系樹脂、ウレタン系樹脂、ゴム系樹脂のいずれであってもよく、衝撃吸収性及び耐プーリング性を考慮すると、ポリオレフィン系樹脂を用いることが好ましい。
(Raw resin)
The raw material resin constituting the closed-cell foamed sheet of the present invention may be, for example, any of polyolefin resin, acrylic resin, silicone resin, urethane resin, rubber resin, and shock absorption and anti-pooling Considering the properties, it is preferable to use a polyolefin resin.
 本発明において好ましい材料である、ポリオレフィン系樹脂について説明する。
 発泡シートを形成するために使用されるポリオレフィン系樹脂としては、ポリエチレン系樹脂、ポリプロピレン系樹脂、またはこれらの混合物が挙げられ、衝撃吸収性及び耐プーリング性を向上させる観点から、これらの中ではポリエチレン系樹脂が好ましい。より具体的には、チーグラー・ナッタ化合物、メタロセン化合物、酸化クロム化合物等の重合触媒で重合されたポリエチレン系樹脂、ポリプロピレン系樹脂、又はこれらの混合物が挙げられ、これらの中では、メタロセン化合物の重合触媒で重合されたポリエチレン系樹脂が好ましい。
The polyolefin resin, which is a preferable material in the present invention, will be described.
Examples of the polyolefin resin used to form the foamed sheet include a polyethylene resin, a polypropylene resin, or a mixture thereof. Among these, polyethylene is a polyethylene resin from the viewpoint of improving impact absorption and pooling resistance. Based resins are preferred. More specifically, examples thereof include polyethylene resins, polypropylene resins, or mixtures thereof polymerized with a polymerization catalyst such as a Ziegler-Natta compound, a metallocene compound, and a chromium oxide compound. Among these, polymerization of a metallocene compound is included. A polyethylene resin polymerized with a catalyst is preferred.
 ポリエチレン系樹脂は、エチレン単独重合体でもよいが、エチレンと必要に応じて少量(例えば、全モノマーの30質量%以下、好ましくは1~10質量%)のα-オレフィンとを共重合することにより得られるポリエチレン系樹脂が好ましく、その中でも、直鎖状低密度ポリエチレンが好ましい。 The polyethylene resin may be an ethylene homopolymer, but by copolymerizing ethylene with a small amount (for example, 30% by mass or less of the total monomers, preferably 1 to 10% by mass) of α-olefin as necessary. Polyethylene resins obtained are preferred, and among them, linear low density polyethylene is preferred.
 メタロセン化合物の重合触媒により得られた、ポリエチレン系樹脂、特に直鎖状低密度ポリエチレンを用いることにより、柔軟性、機械強度、耐プーリング性を向上させた発泡シートを得やすくなる。また、後述するように、発泡シートを薄厚にしても高い性能を維持しやすくなる。 By using a polyethylene-based resin, particularly a linear low density polyethylene, obtained by a polymerization catalyst of a metallocene compound, it becomes easy to obtain a foamed sheet having improved flexibility, mechanical strength, and pooling resistance. Moreover, as will be described later, it is easy to maintain high performance even if the foam sheet is thin.
 ポリエチレン系樹脂を構成するα-オレフィンとして、具体的には、プロピレン、1-ブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-ヘプテン、及び1-オクテン等が挙げられる。なかでも、炭素数4~10のα-オレフィンが好ましい。
 また、ポリエチレン系樹脂としては、エチレン-酢酸ビニル共重合体も好ましく用いられる。エチレン-酢酸ビニル共重合体は、通常、エチレン単位を50質量%以上含有する共重合体である。
Specific examples of the α-olefin constituting the polyethylene resin include propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, and 1-octene. . Of these, α-olefins having 4 to 10 carbon atoms are preferred.
As the polyethylene resin, an ethylene-vinyl acetate copolymer is also preferably used. The ethylene-vinyl acetate copolymer is usually a copolymer containing 50% by mass or more of ethylene units.
 メタロセン化合物の重合触媒により得られたポリエチレン系樹脂、エチレン-酢酸ビニル共重合体、又はこれらの混合物は、発泡シートにおいて樹脂全量に対して好ましくは50質量%以上含有され、さらに好ましくは60質量%以上、最も好ましくは100質量%含有される。 The polyethylene resin, the ethylene-vinyl acetate copolymer, or a mixture thereof obtained by the polymerization catalyst of the metallocene compound is preferably contained in the foamed sheet in an amount of 50% by mass or more, more preferably 60% by mass. As described above, it is most preferably contained by 100% by mass.
 また、ポリプロピレン系樹脂としては、例えば、プロピレン単独重合体、プロピレン単位を50質量%以上含有するプロピレン-α-オレフィン共重合体等が挙げられる。これらは1種を単独で、又は複数種を併用してもよい。
 プロピレン-α-オレフィン共重合体を構成するα-オレフィンとしては、具体的には、エチレン、1-ブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン等が挙げられ、これらの中では、炭素数6~12のα-オレフィンが好ましい。
Examples of the polypropylene resin include a propylene homopolymer, a propylene-α-olefin copolymer containing 50% by mass or more of a propylene unit, and the like. These may be used alone or in combination of two or more.
Specific examples of the α-olefin constituting the propylene-α-olefin copolymer include ethylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1- Among these, α-olefins having 6 to 12 carbon atoms are preferable.
 好適なメタロセン化合物としては、遷移金属をπ電子系の不飽和化合物で挟んだ構造を有するビス(シクロペンタジエニル)金属錯体等の化合物が挙げられる。より具体的には、チタン、ジルコニウム、ニッケル、パラジウム、ハフニウム、及び白金等の四価の遷移金属に、1又は2以上のシクロペンタジエニル環又はその類縁体がリガンド(配位子)として存在する化合物が挙げられる。
 このようなメタロセン化合物は、活性点の性質が均一であり各活性点が同じ活性度を備えている。メタロセン化合物を用いて合成した重合体は、分子量、分子量分布、組成、組成分布等の均一性が高くなるため、メタロセン化合物を用いて合成した重合体を含むシートを架橋した場合には、架橋が均一に進行する。均一に架橋されたシートは、均一に延伸しやすくなるため、架橋ポリオレフィン樹脂発泡シートの厚みを均一にしやすくなり、薄厚にしても高い性能を維持しやすくなる。
Suitable metallocene compounds include compounds such as bis (cyclopentadienyl) metal complexes having a structure in which a transition metal is sandwiched between π-electron unsaturated compounds. More specifically, tetravalent transition metals such as titanium, zirconium, nickel, palladium, hafnium, and platinum have one or more cyclopentadienyl rings or their analogs as ligands (ligands). The compound to be mentioned is mentioned.
Such metallocene compounds have uniform active site properties and each active site has the same activity. A polymer synthesized using a metallocene compound has high uniformity such as molecular weight, molecular weight distribution, composition, and composition distribution. Therefore, when a sheet containing a polymer synthesized using a metallocene compound is crosslinked, crosslinking occurs. Progress evenly. Since the uniformly crosslinked sheet is easily stretched uniformly, the thickness of the crosslinked polyolefin resin foamed sheet is easily uniformed, and high performance is easily maintained even when the sheet is thin.
 リガンドとしては、例えば、シクロペンタジエニル環、インデニル環等が挙げられる。これらの環式化合物は、炭化水素基、置換炭化水素基又は炭化水素-置換メタロイド基により置換されていてもよい。炭化水素基としては、例えば、メチル基、エチル基、各種プロピル基、各種ブチル基、各種アミル基、各種ヘキシル基、2-エチルヘキシル基、各種ヘプチル基、各種オクチル基、各種ノニル基、各種デシル基、各種セチル基、フェニル基等が挙げられる。なお、「各種」とは、n-、sec-、tert-、iso-を含む各種異性体を意味する。
 また、環式化合物をオリゴマーとして重合したものをリガンドとして用いてもよい。
 更に、π電子系の不飽和化合物以外にも、塩素や臭素等の一価のアニオンリガンド又は二価のアニオンキレートリガンド、炭化水素、アルコキシド、アリールアミド、アリールオキシド、アミド、アリールアミド、ホスフィド、アリールホスフィド等を用いてもよい。
Examples of the ligand include a cyclopentadienyl ring and an indenyl ring. These cyclic compounds may be substituted with a hydrocarbon group, a substituted hydrocarbon group or a hydrocarbon-substituted metalloid group. Examples of the hydrocarbon group include a methyl group, an ethyl group, various propyl groups, various butyl groups, various amyl groups, various hexyl groups, 2-ethylhexyl groups, various heptyl groups, various octyl groups, various nonyl groups, and various decyl groups. , Various cetyl groups, phenyl groups and the like. The “various” means various isomers including n-, sec-, tert-, and iso-.
Moreover, what polymerized the cyclic compound as an oligomer may be used as a ligand.
In addition to π-electron unsaturated compounds, monovalent anion ligands such as chlorine and bromine or divalent anion chelate ligands, hydrocarbons, alkoxides, arylamides, aryloxides, amides, arylamides, phosphides, aryls Phosphide or the like may be used.
 四価の遷移金属やリガンドを含むメタロセン化合物としては、例えば、シクロペンタジエニルチタニウムトリス(ジメチルアミド)、メチルシクロペンタジエニルチタニウムトリス(ジメチルアミド)、ビス(シクロペンタジエニル)チタニウムジクロリド、ジメチルシリルテトラメチルシクロペンタジエニル-t-ブチルアミドジルコニウムジクロリド等が挙げられる。
 メタロセン化合物は、特定の共触媒(助触媒)と組み合わせることにより、各種オレフィンの重合の際に触媒としての作用を発揮する。具体的な共触媒としては、メチルアルミノキサン(MAO)、ホウ素系化合物等が挙げられる。なお、メタロセン化合物に対する共触媒の使用割合は、10~100万モル倍が好ましく、50~5,000モル倍がより好ましい。
Examples of metallocene compounds containing tetravalent transition metals and ligands include, for example, cyclopentadienyl titanium tris (dimethylamide), methylcyclopentadienyl titanium tris (dimethylamide), bis (cyclopentadienyl) titanium dichloride, dimethyl And silyltetramethylcyclopentadienyl-t-butylamidozirconium dichloride.
The metallocene compound exhibits an action as a catalyst in the polymerization of various olefins by combining with a specific cocatalyst (co-catalyst). Specific examples of the cocatalyst include methylaluminoxane (MAO) and boron compounds. The proportion of the cocatalyst used with respect to the metallocene compound is preferably 100,000 to 1,000,000 mole times, more preferably 50 to 5,000 mole times.
 チーグラー・ナッタ化合物は、トリエチルアルミニウム-四塩化チタン固体複合物であって、四塩化チタンを有機アルミニウム化合物で還元し、更に各種の電子供与体及び電子受容体で処理して得られた三塩化チタン組成物と、有機アルミニウム化合物と、芳香族カルボン酸エステルとを組み合わせる方法(特開昭56-100806号、特開昭56-120712号、特開昭58-104907号の各公報参照)、及びハロゲン化マグネシウムに四塩化チタンと各種の電子供与体を接触させる担持型触媒の方法(特開昭57-63310号、特開昭63-43915号、特開昭63-83116号の各公報参照)等で製造されたものが好ましい。 The Ziegler-Natta compound is a triethylaluminum-titanium tetrachloride solid composite, which is obtained by reducing titanium tetrachloride with an organoaluminum compound and then treating with various electron donors and electron acceptors. A method of combining a composition, an organoaluminum compound, and an aromatic carboxylic acid ester (see JP-A 56-1000080, JP-A 56-120712, JP-A 58-104907), halogens Method of supported catalyst in which magnesium tetrachloride is brought into contact with magnesium tetrachloride and various electron donors (see JP-A-57-63310, JP-A-63-43915, JP-A-63-83116), etc. What was manufactured by is preferable.
 上記ポリエチレン系樹脂としては、発泡シートの柔軟性、機械強度、及び回復速度を高めるために、低密度であることが好ましい。上記ポリエチレン系樹脂の密度は、具体的には、0.920g/cm以下が好ましく、より好ましくは0.880~0.915g/cm、更に好ましくは0.885~0.910g/cmである。なお、密度はASTM D792に準拠して測定したものである。 The polyethylene resin preferably has a low density in order to increase the flexibility, mechanical strength, and recovery rate of the foam sheet. Specifically, the density of the polyethylene resin is preferably 0.920 g / cm 3 or less, more preferably 0.880 to 0.915 g / cm 3 , still more preferably 0.885 to 0.910 g / cm 3. It is. The density is measured according to ASTM D792.
 なお、ポリオレフィン系樹脂としては、上記したポリオレフィン系樹脂以外の樹脂も使用可能であり、ポリエチレン系樹脂およびポリプロピレン系樹脂以外の樹脂を、ポリエチレン系樹脂、ポリプロピレン系樹脂にさらに混合して使用してもよい。
 さらに、ポリオレフィン系樹脂には、後述する各種添加剤やその他の成分を混合してもよく、発泡シートは、添加剤、その他の成分等を含むポリオレフィン系樹脂を架橋、発泡されたものであることが好ましい。
 発泡シートに含有されるその他の成分としては、ポリオレフィン系樹脂以外の樹脂、ゴムが挙げられ、これらは合計で、ポリオレフィン系樹脂よりも含有量が少なく、ポリオレフィン系樹脂100質量部に対して、通常50質量部以下、好ましくは30質量部以下程度である。
In addition, as polyolefin resin, resin other than the above-mentioned polyolefin resin can also be used, and resin other than polyethylene resin and polypropylene resin may be used by further mixing with polyethylene resin and polypropylene resin. Good.
Furthermore, the polyolefin resin may be mixed with various additives and other components described later, and the foamed sheet is obtained by crosslinking and foaming a polyolefin resin containing additives and other components. Is preferred.
Examples of other components contained in the foamed sheet include resins and rubbers other than polyolefin-based resins, and these are total and less in content than polyolefin-based resins, and are usually based on 100 parts by mass of polyolefin-based resin. It is about 50 parts by mass or less, preferably about 30 parts by mass or less.
(発泡シートの製造方法)
 本発明の発泡シートの製造方法は、特に限定されないが、例えば以下の工程(1)~(5)を含む方法が挙げられる。
 工程(1):原料樹脂、熱分解型発泡剤等の添加剤、及び必要に応じて添加される他の添加剤等の樹脂材料を、熱分解型発泡剤の分解温度未満の温度で溶融、混練して公知の成形方法により樹脂シートに成形する工程
 工程(2):工程(1)で得られた樹脂シートを架橋する工程
 工程(3):樹脂シートを、熱分解型発泡剤の分解温度以上に加熱して発泡させる工程
 工程(4):樹脂シートを、延伸する工程
 工程(5):延伸した樹脂シートに開口部を形成する工程
 以上の工程(1)~(5)は、この工程順に行ってもよいが、必ずしもこの工程順に行う必要はなく、例えば工程(4)の後に工程(3)を行ってもよい。また、2つの工程を同時に行ってもよく、例えば、工程(3)と(4)を同時に行ってもよい。
(Method for producing foam sheet)
The method for producing the foamed sheet of the present invention is not particularly limited, and examples thereof include a method including the following steps (1) to (5).
Step (1): Melting resin materials such as raw resin, additives such as pyrolytic foaming agent, and other additives added as necessary, at a temperature lower than the decomposition temperature of the pyrolytic foaming agent, Step of kneading and molding into a resin sheet by a known molding method Step (2): Step of crosslinking the resin sheet obtained in step (1) Step (3): Decomposition temperature of the thermally decomposable foaming agent Step of heating and foaming step (4): Step of stretching the resin sheet Step (5): Step of forming an opening in the stretched resin sheet The above steps (1) to (5) are performed in this step. Although it may be performed in order, it is not always necessary to perform in this order of the process. For example, the process (3) may be performed after the process (4). Moreover, two processes may be performed simultaneously, for example, you may perform process (3) and (4) simultaneously.
(工程(1))
 工程(1)では、原料樹脂、熱分解型発泡剤等の添加剤、及び他の添加剤等の樹脂材料を、単軸押出機、二軸押出機等の押出機等に供給して、熱分解型発泡剤の分解温度未満の温度で溶融、混練して、押出成形等により押し出して、樹脂材料をシート状の樹脂シートとする。
 ここで、熱分解型発泡剤以外の他の添加剤としては、分解温度調節剤、架橋助剤、酸化防止剤、気泡核剤、着色剤、難燃剤、帯電防止剤、充填材等が挙げられる。また、原料樹脂は、上記したようにポリオレフィン系樹脂が挙げられるが、ポリオレフィン系樹脂とポリオレフィン系樹脂以外の樹脂成分との混合物でもよいし、ポリオレフィン系樹脂以外の樹脂成分であってもよい。
(Process (1))
In the step (1), a raw material resin, additives such as a pyrolytic foaming agent, and resin materials such as other additives are supplied to an extruder such as a single screw extruder or a twin screw extruder, etc. The resin material is made into a sheet-like resin sheet by melting and kneading at a temperature lower than the decomposition temperature of the decomposable foaming agent and extruding by extrusion molding or the like.
Here, examples of the additive other than the thermal decomposition type foaming agent include a decomposition temperature adjusting agent, a crosslinking aid, an antioxidant, a cell nucleating agent, a colorant, a flame retardant, an antistatic agent, a filler, and the like. . The raw material resin may be a polyolefin resin as described above, but may be a mixture of a polyolefin resin and a resin component other than the polyolefin resin, or may be a resin component other than the polyolefin resin.
 熱分解型発泡剤としては、例えば、原料樹脂の溶融温度より高い分解温度を有するものを使用することができる。例えば、分解温度が160~270℃の有機系又は無機系の化学発泡剤を用いることができる。 As the thermally decomposable foaming agent, for example, one having a decomposition temperature higher than the melting temperature of the raw material resin can be used. For example, an organic or inorganic chemical foaming agent having a decomposition temperature of 160 to 270 ° C. can be used.
 有機系発泡剤としては、アゾジカルボンアミド、アゾジカルボン酸金属塩(アゾジカルボン酸バリウム等)、アゾビスイソブチロニトリル等のアゾ化合物;N,N’-ジニトロソペンタメチレンテトラミン等のニトロソ化合物;ヒドラゾジカルボンアミド、4,4'-オキシビス(ベンゼンスルホニルヒドラジド)、トルエンスルホニルヒドラジド等のヒドラジン誘導体;トルエンスルホニルセミカルバジド等のセミカルバジド化合物等、が挙げられる。
 無機系発泡剤としては、酸アンモニウム、炭酸ナトリウム、炭酸水素アンモニウム、炭酸水素ナトリウム、亜硝酸アンモニウム、水素化ホウ素ナトリウム、無水クエン酸モノソーダ等が挙げられる。
 これらの中では、微細な気泡を得る観点、及び経済性、安全面の観点から、アゾ化合物、ニトロソ化合物が好ましく、アゾジカルボンアミド、アゾビスイソブチロニトリル、N,N’-ジニトロソペンタメチレンテトラミンがより好ましく、アゾジカルボンアミドが更に好ましい。これらの熱分解型発泡剤は、単独で又は複数種を組み合わせて使用する。ことができる
Examples of the organic foaming agent include azo compounds such as azodicarbonamide, metal salts of azodicarboxylic acid (such as barium azodicarboxylate) and azobisisobutyronitrile; nitroso compounds such as N, N′-dinitrosopentamethylenetetramine; And hydrazine derivatives such as hydrazodicarbonamide, 4,4′-oxybis (benzenesulfonylhydrazide) and toluenesulfonylhydrazide; and semicarbazide compounds such as toluenesulfonyl semicarbazide.
Examples of the inorganic foaming agent include ammonium acid, sodium carbonate, ammonium hydrogen carbonate, sodium hydrogen carbonate, ammonium nitrite, sodium borohydride, anhydrous monosodium citrate, and the like.
Among these, azo compounds and nitroso compounds are preferable from the viewpoint of obtaining fine bubbles, and from the viewpoints of economy and safety, and azodicarbonamide, azobisisobutyronitrile, N, N′-dinitrosopentamethylene. Tetramine is more preferred, and azodicarbonamide is still more preferred. These pyrolyzable foaming agents are used alone or in combination. be able to
 熱分解型発泡剤の添加量は、原料樹脂(例えば、ポリオレフィン系樹脂)100質量部に対して1~10質量部が好ましく、1.5~5質量部がより好ましく、1.5~3質量部が更に好ましい。 The amount of the pyrolytic foaming agent added is preferably 1 to 10 parts by weight, more preferably 1.5 to 5 parts by weight, and more preferably 1.5 to 3 parts by weight with respect to 100 parts by weight of the raw material resin (for example, polyolefin resin). Part is more preferred.
 他の添加剤として用い得る分解温度調節剤は、熱分解型発泡剤の分解温度を低くしたり、分解速度を速めたり調節するものとして配合されるものである。具体的な化合物としては、酸化亜鉛、ステアリン酸亜鉛、尿素等が挙げられる。分解温度調節剤は、発泡シートの表面状態等を調整するために、例えば原料樹脂100質量部に対して0.01~5質量部配合する。 The decomposition temperature adjusting agent that can be used as another additive is blended to lower the decomposition temperature of the pyrolytic foaming agent, or to increase or adjust the decomposition rate. Specific examples of the compound include zinc oxide, zinc stearate, urea and the like. For example, 0.01 to 5 parts by mass of the decomposition temperature regulator is blended with respect to 100 parts by mass of the raw material resin in order to adjust the surface state of the foam sheet.
 架橋助剤としては、多官能モノマー等が挙げられる。架橋助剤をポリオレフィン系樹脂に添加することによって、後述する工程(2)において照射する電離性放射線量を低減して、電離性放射線の照射に伴う樹脂分子の切断、劣化を防止する。 Examples of the crosslinking aid include polyfunctional monomers. By adding a crosslinking aid to the polyolefin-based resin, the ionizing radiation dose irradiated in the step (2) described later is reduced, and the resin molecules are prevented from being cut and deteriorated due to the irradiation of the ionizing radiation.
 架橋助剤としては、具体的には、トリメチロールプロパントリメタクリレート、トリメチロールプロパントリアクリレート、トリメリット酸トリアリルエステル、1,2,4-ベンゼントリカルボン酸トリアリルエステル、トリアリルイソシアヌレート等の1分子中に3個の官能基を持つ化合物;1,6-ヘキサンジオールジメタクリレート、1,9-ノナンジオールジメタクリレート、1,10-デカンジオールジメタクリレート、ジビニルベンゼン等の1分子中に2個の官能基を持つ化合物;フタル酸ジアリル、テレフタル酸ジアリル、イソフタル酸ジアリル、エチルビニルベンゼン、ネオペンチルグリコールジメタクリレート、ラウリルメタクリレート、ステアリルメタクリレート等、が挙げられる。これらの架橋助剤は、単独で又は2以上を組み合わせて使用する。 Specific examples of the crosslinking aid include trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, trimellitic acid triallyl ester, 1,2,4-benzenetricarboxylic acid triallyl ester, triallyl isocyanurate, and the like. Compounds having three functional groups in the molecule; two compounds in one molecule such as 1,6-hexanediol dimethacrylate, 1,9-nonanediol dimethacrylate, 1,10-decanediol dimethacrylate, divinylbenzene, etc. Compounds having a functional group; diallyl phthalate, diallyl terephthalate, diallyl isophthalate, ethyl vinyl benzene, neopentyl glycol dimethacrylate, lauryl methacrylate, stearyl methacrylate and the like. These crosslinking aids are used alone or in combination of two or more.
 架橋助剤の添加量は、原料樹脂100質量部に対して0.2~10質量部が好ましく、0.3~5質量部がより好ましく、0.5~5質量部が更に好ましい。該添加量が0.2質量部以上であると発泡シートが所望する架橋度を安定して得ることが可能となり、10質量部以下であると発泡シートの架橋度の制御が容易となる。 The addition amount of the crosslinking aid is preferably 0.2 to 10 parts by mass, more preferably 0.3 to 5 parts by mass, and still more preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the raw material resin. When the addition amount is 0.2 parts by mass or more, it is possible to stably obtain the desired degree of crosslinking of the foam sheet, and when it is 10 parts by mass or less, the degree of crosslinking of the foam sheet is easily controlled.
 また、酸化防止剤としては、2,6-ジ-t-ブチル-p-クレゾール等のフェノール系酸化防止剤等が挙げられる。 Examples of the antioxidant include phenolic antioxidants such as 2,6-di-t-butyl-p-cresol.
(工程(2))
 工程(2)では、工程(1)で得た樹脂シートを架橋する。工程(2)における架橋は、電離性放射線を樹脂シートに照射して行うことが好ましい。電離性放射線としては、α線、β線、γ線、電子線等が挙げられるが、電子線がより好ましい。樹脂シートに対する電離性放射線の照射量は、1~10Mradが好ましく、1.5~8Mradがより好ましい。また、架橋助剤を用いる場合の電離性放射線の照射量は0.3~8Mradが好ましく、0.5~5.5Mradがより好ましい。
 電離性放射線の照射量は、上記下限値以上とすることで、樹脂シートの発泡に必要な剪断粘度を付与しやすくなる。また、上記上限値以下とすることで樹脂シートの剪断粘度が高くなりすぎず発泡性が良好になる。そのため、上記した密度の発泡シートを得やすくなり、さらには発泡シートの外観も良好となる。
 ただし、架橋の進行度は、通常、原料樹脂、添加剤の種類等により影響されるため、電離性放射線の照射量は、通常は架橋度を測定しながら調整し、上記した架橋度となるようにする。
(Process (2))
In step (2), the resin sheet obtained in step (1) is crosslinked. Crosslinking in the step (2) is preferably performed by irradiating the resin sheet with ionizing radiation. Examples of the ionizing radiation include α-rays, β-rays, γ-rays, and electron beams, and electron beams are more preferable. The amount of ionizing radiation applied to the resin sheet is preferably 1 to 10 Mrad, more preferably 1.5 to 8 Mrad. In the case of using a crosslinking aid, the irradiation amount of ionizing radiation is preferably 0.3 to 8 Mrad, more preferably 0.5 to 5.5 Mrad.
By setting the irradiation amount of ionizing radiation to the above lower limit value or more, it becomes easy to impart a shear viscosity necessary for foaming the resin sheet. Moreover, by setting it as the said upper limit or less, the shear viscosity of a resin sheet does not become high too much, but foamability becomes favorable. Therefore, it becomes easy to obtain the above-described density foam sheet, and the appearance of the foam sheet is also improved.
However, since the degree of progress of crosslinking is usually influenced by the raw material resin, the type of additives, etc., the irradiation dose of ionizing radiation is usually adjusted while measuring the degree of crosslinking so that the degree of crosslinking described above is obtained. To.
(工程(3))
 工程(3)では、樹脂シートを、熱分解型発泡剤の分解温度以上に加熱して発泡する。通常、本工程(3)は、上記工程(2)の後に実施する。
 加熱発泡させる温度は、熱分解型発泡剤の分解温度によるが、通常140~300℃、好ましくは160~260℃である。また、樹脂シートを発泡させる方法としては、特に制限はなく、例えば、熱風により加熱する方法、赤外線により加熱する方法、塩浴による方法、オイルバスによる方法等が挙げられ、これらは併用してもよい。
(Process (3))
In step (3), the resin sheet is heated to a temperature equal to or higher than the decomposition temperature of the thermally decomposable foaming agent and foamed. Usually, this process (3) is implemented after the said process (2).
The temperature at which foaming is carried out depends on the decomposition temperature of the pyrolytic foaming agent, but is usually from 140 to 300 ° C, preferably from 160 to 260 ° C. The method for foaming the resin sheet is not particularly limited, and examples thereof include a method of heating with hot air, a method of heating with infrared rays, a method using a salt bath, a method using an oil bath, and the like. Good.
(工程(4))
 工程(4)では、樹脂シートを、延伸する。延伸により、得られる発泡シートの気泡の平均気泡径、気泡数、発泡シートの厚み等を調整することができる。延伸は、樹脂シートを発泡させた後に行ってもよいし、樹脂シートを発泡させつつ行ってもよい。延伸は、例えば一軸延伸機、二軸延伸機等の公知の装置で行うとよい。
 なお、樹脂シートを発泡させた後に延伸を行う場合には、樹脂シートを冷却することなく発泡時の溶融状態を維持したまま続けて延伸したほうがよいが、樹脂シートを冷却した後、再度、加熱して溶融又は軟化状態とした上で延伸してもよい。
(Process (4))
In step (4), the resin sheet is stretched. By stretching, the average cell diameter, the number of cells, the thickness of the foam sheet, and the like of the foam sheet can be adjusted. Stretching may be performed after foaming the resin sheet, or may be performed while foaming the resin sheet. The stretching may be performed with a known apparatus such as a uniaxial stretching machine or a biaxial stretching machine.
In addition, when extending | stretching after making a resin sheet foam, it is better to continue extending | stretching, maintaining the molten state at the time of foaming, without cooling a resin sheet, but after cooling a resin sheet, it heats again. Then, it may be stretched after being in a molten or softened state.
 また、上記では架橋を電離性放射線を使用して行う例を説明したが、ポリオレフィン系樹脂に、添加剤として有機過酸化物等の架橋剤を配合しておき、ポリオレフィン系樹脂を加熱して有機過酸化物を分解させる方法等で行ってもよい。そのような有機過酸化物としては、例えば、1,1-ビス(t-ブチルパーオキシ)3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ブチルパーオキシ)シクロヘキサン等が挙げられる。 Moreover, although the example which performs bridge | crosslinking using ionizing radiation was demonstrated above, crosslinking agents, such as an organic peroxide, are mix | blended with polyolefin resin as an additive, polyolefin resin is heated, and organic You may carry out by the method of decomposing | disassembling a peroxide. Examples of such organic peroxides include 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, and the like. .
 有機過酸化物の添加量は、原料樹脂100質量部に対し、0.01~5質量部が好ましく、0.1~3質量部がより好ましい。有機過酸化物の添加量が上記範囲内であると、樹脂材料の架橋が進行しやすく、また、発泡シート中における有機過酸化物の分解残渣の量を抑制する。
 また、樹脂材料は、上記発泡剤を使用する代わりに、炭酸ガスやブタンガスに代表されるガス発泡により発泡させてもよいし、メカニカルフロス法により発泡させてもよい。
The addition amount of the organic peroxide is preferably 0.01 to 5 parts by mass, more preferably 0.1 to 3 parts by mass with respect to 100 parts by mass of the raw material resin. When the addition amount of the organic peroxide is within the above range, crosslinking of the resin material is likely to proceed, and the amount of decomposition residue of the organic peroxide in the foamed sheet is suppressed.
Further, the resin material may be foamed by gas foaming typified by carbon dioxide gas or butane gas instead of using the foaming agent, or may be foamed by a mechanical floss method.
 (工程(5))
 工程(5)では、樹脂シートを延伸して得られた発泡シートに開口部を形成する。開口部は、発泡シートの一方の面側から他方の面側に貫通している。開口物を形成する方法は特に限定されず、例えば、打ち抜き型等を用いることで、開口物を形成することができる。
(Process (5))
In the step (5), an opening is formed in the foamed sheet obtained by stretching the resin sheet. The opening penetrates from one surface side of the foam sheet to the other surface side. The method for forming the opening is not particularly limited. For example, the opening can be formed by using a punching die or the like.
 本発明は、上記した発明に加えて、以下のような態様の発明も含む。
[3]2以上の開口部と、MD及びTDにおける平均気泡径が25~330μmである気泡と、を有し、開口部間長さが、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して1.5~60倍の長さである独立気泡発泡シート。
In addition to the above-described invention, the present invention also includes the following aspects of the invention.
[3] having two or more openings and bubbles having an average bubble diameter of 25 to 330 μm in MD and TD, and the length between the openings is large in average bubble diameter in MD and average bubble diameter in TD A closed cell foam sheet having a length 1.5 to 60 times the average cell diameter.
 このような独立気泡発泡シートは、優れた衝撃吸収性、優れた耐プーリング性を有する。発泡シートには、好ましくは3個以上、より好ましくは4個以上の開口部を有する。開口部の数の上限は特に制限されないが、好ましくは100個以下、より好ましくは50個以下である。
 開口部間長さは、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して好ましくは、2~50倍が好ましく、5~40倍がより好ましく、10~30倍がさらに好ましい。
Such a closed-cell foamed sheet has excellent impact absorption and excellent pooling resistance. The foamed sheet preferably has 3 or more openings, more preferably 4 or more openings. The upper limit of the number of openings is not particularly limited, but is preferably 100 or less, more preferably 50 or less.
The length between the openings is preferably 2 to 50 times, more preferably 5 to 40 times, and more preferably 10 to 30 times the average bubble size of the larger average bubble size in MD and the average bubble size in TD. Is more preferable.
 さらに、別態様の発明としては、以下の[4]の発明が挙げられる。
[4]開口部と、MD及びTDにおける平均気泡径が25~330μmである気泡と、を有し、下記式で定められる25%圧縮強度の低減率(fΔ)が15~80%である独立気泡発泡シート。
   fΔ=(f-f)/f×100
   fΔ:25%圧縮強度の低減率(%)
   f:開口部を設ける前の発泡シートの25%圧縮強度(kPa)
   f:開口部を設けた後の発泡シートの25%圧縮強度(kPa)
Furthermore, another aspect of the invention is the following invention [4].
[4] An opening and bubbles having an average bubble diameter of 25 to 330 μm in MD and TD, and a reduction rate (f Δ ) of 25% compression strength defined by the following formula is 15 to 80% Closed cell foam sheet.
f Δ = (f 0 −f 1 ) / f 0 × 100
: Reduction rate of 25% compression strength (%)
f 0 : 25% compressive strength (kPa) of the foamed sheet before the opening is provided
f 1 : 25% compressive strength (kPa) of the foamed sheet after the opening is provided
 このような独立気泡発泡シートは、優れた衝撃吸収性、優れた耐プーリング性を有する。
衝撃吸収性、耐プーリング性をよい優れたものとする観点から、25%圧縮強度の低減率は、好ましくは30~75%、より好ましくは50~70%である。
 発泡シートの25%圧縮強度は、開口部を設ける前の発泡シートについては、40~200kPaが好ましく、50~180kPaがより好ましく、60~170kPaが更に好ましい。開口部を設けた後の、本発明の発泡シートの25%圧縮強度は、3~90kPaが好ましい。さらに、15~90kPaが好ましく、3~70kPaが好ましく、20~80kPaがより好ましく、30~70kPaが更に好ましい。
Such a closed-cell foamed sheet has excellent impact absorption and excellent pooling resistance.
From the viewpoint of excellent shock absorption and pooling resistance, the reduction rate of 25% compressive strength is preferably 30 to 75%, more preferably 50 to 70%.
The 25% compressive strength of the foamed sheet is preferably 40 to 200 kPa, more preferably 50 to 180 kPa, and even more preferably 60 to 170 kPa for the foamed sheet before the opening is provided. The 25% compressive strength of the foamed sheet of the present invention after the opening is provided is preferably 3 to 90 kPa. Furthermore, 15 to 90 kPa is preferable, 3 to 70 kPa is preferable, 20 to 80 kPa is more preferable, and 30 to 70 kPa is still more preferable.
(発泡シートの使用形態及び用途)
 本発明の発泡シートは、そのままで用いることもできるが、いずれか一方の面又は両面に粘着剤層を設けて用いてもよい。粘着剤層の厚みは、好ましくは5~200μmであり、より好ましくは7~150μmである。
 発泡シートの一方の面又は両面に設けられる粘着剤層を構成する粘着剤としては、特に制限はなく、例えば、アクリル系粘着剤、ウレタン系粘着剤、ゴム系粘着剤等が挙げられる。
(Usage and use of foam sheet)
The foamed sheet of the present invention can be used as it is, but may be used by providing a pressure-sensitive adhesive layer on any one or both sides. The thickness of the pressure-sensitive adhesive layer is preferably 5 to 200 μm, more preferably 7 to 150 μm.
There is no restriction | limiting in particular as an adhesive which comprises the adhesive layer provided in one side or both surfaces of a foam sheet, For example, an acrylic adhesive, a urethane type adhesive, a rubber-type adhesive, etc. are mentioned.
 発泡シートに粘着剤層を設ける方法としては、例えば、発泡シートの少なくとも一方の面にコーター等の塗工機を用いて粘着剤を塗布する方法、発泡シートの少なくとも一方の面にスプレーを用いて粘着剤を噴霧、塗布する方法、発泡シートの一方の面に刷毛を用いて粘着剤を塗布する方法等が挙げられる。 As a method of providing the pressure-sensitive adhesive layer on the foamed sheet, for example, a method of applying the pressure-sensitive adhesive using a coating machine such as a coater on at least one surface of the foamed sheet, or using a spray on at least one surface of the foamed sheet Examples thereof include a method of spraying and applying an adhesive, and a method of applying an adhesive using a brush on one surface of a foam sheet.
 本発明の発泡シートは、例えば、液晶パネル等の表示パネルの衝撃吸収材として使用することができる。表示パネルの衝撃吸収材は、表示パネルの背面側に配置され、表示パネルに作用される衝撃を吸収して、表示パネルの破損、故障を防止するというものである。本発明の発泡シートは、衝撃吸収性とともに、耐プーリング性も有するため、表示パネルの背面側に衝撃吸収材として配置されることで、表示パネルの表面が押圧されることで生じるプーリングの発生をも防止し得る。 The foam sheet of the present invention can be used, for example, as a shock absorber for a display panel such as a liquid crystal panel. The shock absorber of the display panel is disposed on the back side of the display panel, and absorbs the shock applied to the display panel to prevent the display panel from being damaged or broken. Since the foamed sheet of the present invention has a shock absorbing property and a pooling resistance, it is arranged as a shock absorbing material on the back side of the display panel, so that the occurrence of pooling caused by pressing the surface of the display panel is prevented. Can also be prevented.
 また、本発明の発泡シートは、アクリル板、ガラス板等の前面板、又は該前面板に設けられるタッチパネルと表示装置の本体とを接着するための接着材として用いることもできる。この場合、発泡シートは額縁状となるように開口部を設けて用いる、又は所望の形状、例えば短冊型にカットして用いることができる。本発明の発泡シートを接着材として用いる場合、発泡シートが独立気泡体であり、気泡が連通していないことから、フレームに応力が加わった際に、該フレームと前面板との間に生じるギャップからの埃、水分等の浸入を抑制することも可能となる。また、衝撃吸収性により、前面板の破損を抑制する効果も得られる。
 なお、上記の表示装置を構成する表示パネル、衝撃吸収材、前面板、タッチパネル、接着材については、後述する。
The foam sheet of the present invention can also be used as an adhesive for bonding a front plate such as an acrylic plate or a glass plate, or a touch panel provided on the front plate and the main body of the display device. In this case, the foam sheet can be used by providing an opening so as to have a frame shape, or cut into a desired shape, for example, a strip shape. When the foamed sheet of the present invention is used as an adhesive, since the foamed sheet is a closed cell body and the bubbles are not in communication, a gap generated between the frame and the front plate when stress is applied to the frame. It is also possible to suppress entry of dust, moisture, etc. from Moreover, the effect which suppresses the failure | damage of a front plate is also acquired by shock absorption.
In addition, the display panel, the shock absorbing material, the front plate, the touch panel, and the adhesive constituting the display device will be described later.
[表示装置]
 本発明の表示装置は、本発明の独立気泡発泡シートと、表示パネルとを備えるものであり、本発明の発泡シートは、後述する衝撃吸収材13に好適に用いられる。本発明の表示装置の一例を、図2を用いて説明する。
 図2に示される表示装置10は、表示パネル11、表示パネル11の前面側に設けられる前面板12、該前面板12とフレーム15とを接着する接着材16、表示パネル11の背面側に配置される衝撃吸収材13等を備えている。
[Display device]
The display device of the present invention includes the closed-cell foamed sheet of the present invention and a display panel, and the foamed sheet of the present invention is suitably used for the impact absorbing material 13 described later. An example of the display device of the present invention will be described with reference to FIG.
A display device 10 shown in FIG. 2 includes a display panel 11, a front plate 12 provided on the front side of the display panel 11, an adhesive 16 that bonds the front plate 12 and the frame 15, and a rear side of the display panel 11. The shock absorbing material 13 and the like are provided.
 表示パネル11は、衝撃吸収材13の上に配置されており、2枚のガラス基材間に、液晶層等を配置した液晶表示素子、有機EL表示素子等の表示素子を少なくとも含むユニットであるが、表示素子以外にも、保護フィルム、偏光素子、位相差フィルム等が積層されたものであってもよい。また、表示パネル11は、表示素子が液晶表示素子である場合等には、表示素子の背面側に設けられたバックライトユニットをさらに備える。なお、表示パネル11は、液晶表示素子を含むことが好ましい。 The display panel 11 is a unit that is disposed on the shock absorber 13 and includes at least a display element such as a liquid crystal display element or an organic EL display element in which a liquid crystal layer is disposed between two glass substrates. However, in addition to the display element, a protective film, a polarizing element, a retardation film, or the like may be laminated. The display panel 11 further includes a backlight unit provided on the back side of the display element when the display element is a liquid crystal display element. The display panel 11 preferably includes a liquid crystal display element.
 前面板12は、表示パネル11等を保護するためのカバー板材を含む。カバー板材は、光透過性を有していれば特に限定されないが、アクリル板、ガラス板等が挙げられる。前面板12は、カバー板材以外の部材をさらに含んでいてもよく、例えば、表示装置10がタッチパネル式のものである場合には、カバー板材の下面側にタッチパネルユニット(図示せず)が積層されていてもよい。 The front plate 12 includes a cover plate material for protecting the display panel 11 and the like. Although a cover board | plate material will not be specifically limited if it has a light transmittance, An acrylic board, a glass plate, etc. are mentioned. The front plate 12 may further include a member other than the cover plate material. For example, when the display device 10 is a touch panel type, a touch panel unit (not shown) is laminated on the lower surface side of the cover plate material. It may be.
 衝撃吸収材13は、表示パネル11及び前面板12に衝撃が加わったときに、その衝撃を吸収するために設けられるものであり、通常発泡シートが用いられる。この発泡シートとしては、高い衝撃吸収性を有する本発明の独立気泡発泡シートが好適に用いられる。また、本発明の発泡シートは耐プーリング性に優れることから、衝撃吸収材13に該発泡シートを用いると、前面板12を通じて表示パネル11が押圧されることで生じるプーリングの発生をも防止し得る。 The impact absorbing material 13 is provided to absorb the impact when the impact is applied to the display panel 11 and the front plate 12, and a foam sheet is usually used. As this foamed sheet, the closed cell foamed sheet of the present invention having high impact absorbability is preferably used. In addition, since the foamed sheet of the present invention is excellent in pooling resistance, the use of the foamed sheet as the shock absorbing material 13 can also prevent the occurrence of pooling caused by pressing the display panel 11 through the front plate 12. .
 前面板12は、フレーム15によって支持される。フレーム15は、四角枠状を呈するとともに、内周側の高さが低くなって嵌合部15Aが設けられている。前面板12は、嵌合部15Aに嵌合されるように配置される。なお、前面板12は、嵌合部15Aに配置された接着材16により嵌合部15Aに接着されることでフレーム15に固定される。接着材16には、基材の両面に粘着剤層が設けられた両面テープ等が用いられる。この両面テープの基材としては、本発明の発泡シートを用いてもよい。 The front plate 12 is supported by the frame 15. The frame 15 has a quadrangular frame shape and is provided with a fitting portion 15 </ b> A having a lower inner peripheral side height. The front plate 12 is disposed so as to be fitted to the fitting portion 15A. The front plate 12 is fixed to the frame 15 by being bonded to the fitting portion 15A by the adhesive 16 arranged in the fitting portion 15A. As the adhesive 16, a double-sided tape or the like in which a pressure-sensitive adhesive layer is provided on both surfaces of a base material is used. As the base material of this double-sided tape, the foamed sheet of the present invention may be used.
 表示パネル11は、接着層17を介して前面板12の背面に接着され、それにより、前面板20と一体となりフレーム15により支持される。なお、接着層17は、OCA(Optically Clear Adhesive)と呼ばれる光透過性を有する接着剤層、又は粘着剤層により構成される。 The display panel 11 is bonded to the back surface of the front plate 12 through the adhesive layer 17, and thereby is integrated with the front plate 20 and supported by the frame 15. The adhesive layer 17 is composed of an adhesive layer having optical transparency called OCA (Optically Clear Adhesive) or an adhesive layer.
 また、表示パネル11の背面側には、表示パネル11と一定の間隔を置いて配置されるプレート18が設けられる。プレート18は、フレーム15に固定されている。プレート18の表面上には、発泡シート13が配置される。なお、発泡シート13と表示パネル11との間には、クリアランスが設けられていてもよい。 Further, on the back side of the display panel 11, a plate 18 arranged with a certain distance from the display panel 11 is provided. The plate 18 is fixed to the frame 15. A foam sheet 13 is disposed on the surface of the plate 18. A clearance may be provided between the foam sheet 13 and the display panel 11.
 本発明の表示装置は、ノート型パーソナルコンピューター、携帯電話、スマートフォン、タブレット等の携帯機器に好適に設けられる。
 また、本発明の表示装置は、タッチパネルユニットを備える、タッチパネル式のものであってもよい。タッチパネルの表面は、高速で繰り返し押圧されるが、衝撃吸収材13として本発明の発泡シートを用いた場合、プーリングの発生を抑制するので、表示装置の表示性能が改善される。
The display device of the present invention is suitably provided in a portable device such as a notebook personal computer, a mobile phone, a smartphone, or a tablet.
The display device of the present invention may be a touch panel type including a touch panel unit. Although the surface of the touch panel is repeatedly pressed at a high speed, when the foam sheet of the present invention is used as the shock absorber 13, the occurrence of pooling is suppressed, so that the display performance of the display device is improved.
 なお、本発明の表示装置について、図2を用いて説明してきたが、図2に示される表示装置は、本発明の表示装置の一例を示すものであって、種々の改変が可能である。例えば、表示パネル11及び前面板12は、フレーム15以外の部材によって支持されていてもよいし、衝撃吸収材13は、プレート18以外の部材の上に配置されていてもよい。また、各部材に用いられる材料も、一例を記載したにすぎず、これらの部材に通常用いられる材料からなるものを用いることができる。 Although the display device of the present invention has been described with reference to FIG. 2, the display device shown in FIG. 2 shows an example of the display device of the present invention, and various modifications can be made. For example, the display panel 11 and the front plate 12 may be supported by a member other than the frame 15, and the shock absorber 13 may be disposed on a member other than the plate 18. Moreover, the material used for each member is only an example, and materials made of materials usually used for these members can be used.
 本発明を実施例により更に詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。
 なお、本明細書における各種物性、評価方法は、以下のとおりである。
<厚み>
 JIS K6767の方法に従って測定した。
<密度>
 JIS K6767の方法に従って測定した。
<25%圧縮強度>
 発泡シートの25%圧縮強度は、JIS K6767の方法に従い、具体的には、測定装置(ORIENTEC社製、製品名「TENSILON RTG-1250」)を用いて、3回繰り返して測定し、その平均値を25%圧縮強度とした。
Examples The present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
Various physical properties and evaluation methods in this specification are as follows.
<Thickness>
It measured according to the method of JIS K6767.
<Density>
It measured according to the method of JIS K6767.
<25% compressive strength>
The 25% compressive strength of the foamed sheet was measured three times repeatedly according to the method of JIS K6767, specifically, using a measuring device (manufactured by ORIENTEC, product name “TENSILON RTG-1250”). Was 25% compressive strength.
<平均気泡径>
 発泡シートを50mm四方にカットし、液体窒素に1分間浸した後にMD及びTDそれぞれに沿って厚み方向に切断して、デジタルマイクロスコープ(株式会社キーエンス製、製品名「VHX-900」)を用いて200倍の拡大写真を撮り、MD、TDそれぞれにおける長さ2mm分の切断面に存在する全ての気泡についてMD、ZDの気泡径、及びTD、ZDの気泡径を測定し、その操作を5回繰り返した。そして、全ての気泡のMD、TDそれぞれの気泡径の平均値をMD、TDの平均気泡径とするとともに、以上の操作によって測定された全てのZDの気泡径の平均値をZDの平均気泡径とした。
<Average bubble diameter>
The foamed sheet is cut into a 50mm square, immersed in liquid nitrogen for 1 minute, then cut in the thickness direction along each of MD and TD, and a digital microscope (manufactured by Keyence Corporation, product name "VHX-900") is used. Take a 200x magnified photograph, measure the bubble diameter of MD, ZD, and the bubble diameter of TD, ZD and the bubble diameter of TD, ZD for all the bubbles present on the cut surface of 2 mm in length in each of MD and TD. Repeated times. The average value of the bubble diameters of all the bubbles MD and TD is taken as the average bubble diameter of the MD and TD, and the average value of the bubble diameters of all ZDs measured by the above operation is taken as the average bubble diameter of the ZD. It was.
<独立気泡率>
 発泡シートの独立気泡率は、明細書記載の方法で測定したものである。
<Closed cell ratio>
The closed cell ratio of the foamed sheet is measured by the method described in the specification.
[衝撃吸収性評価(ガラス割れ高さ)]
 図3に示すように、一方の面に加速度センサーを設けたアクリル板(10cm×10cm、厚み:1cm)の、他方の面の中央に発泡シート(30mm×30mm)を配置して、重さ4.5gの鉄球(φ10mm)を、高さ300mmから自然落下させた。これを10回繰り返した後、更に該鉄球を自然落下させた際の加速度を測定し、これを5回繰り返し、5回分の加速度の平均値を用いて、以下の数式により衝撃吸収率を算出し、下記の基準で評価した。衝撃吸収率が大きいほど、繰り返し加えられる衝撃に対する衝撃吸収性に優れることを意味する。
 衝撃吸収率(%)=(発泡シートがないときの加速度-発泡シート配置したときの加速度)/(発泡シートがないときの加速度)×100
厚みが
 A:衝撃吸収率が12%以上であった。
 B:衝撃吸収率が7%以上12%未満であった。
 C:衝撃吸収率が7%未満であった。
[Evaluation of shock absorption (glass crack height)]
As shown in FIG. 3, a foam sheet (30 mm × 30 mm) is placed at the center of the other surface of an acrylic plate (10 cm × 10 cm, thickness: 1 cm) provided with an acceleration sensor on one surface, and weight 4 A steel ball (φ10 mm) of .5 g was naturally dropped from a height of 300 mm. After repeating this 10 times, the acceleration when the iron ball was naturally dropped was measured, and this was repeated 5 times, and the average value of acceleration for 5 times was used to calculate the impact absorption rate by the following formula. And evaluated according to the following criteria. It means that the larger the shock absorption rate, the better the shock absorption for repeated impacts.
Impact absorption rate (%) = (acceleration without foam sheet−acceleration when foam sheet is disposed) / (acceleration without foam sheet) × 100
Thickness A: The impact absorption rate was 12% or more.
B: The impact absorption rate was 7% or more and less than 12%.
C: The impact absorption rate was less than 7%.
[耐プーリング性評価]
 50mm×70mmの発泡シートの上に4.7インチの液晶パネルを配置させ、液晶パネルの表面に押し棒を用いて荷重をかけて、以下の基準で評価した。ここで、押し棒はφ15mmであり、その先端にはゴム(硬度:30)を設け、人間の指で押すことを想定した押し棒とした。
 A:荷重6N以上で、プーリングは発生しなかった。
 B:荷重3N以上5N未満で、わずかにプーリングが発生した。
 C:荷重3N未満でプーリングが発生した。
[Pooling resistance evaluation]
A 4.7-inch liquid crystal panel was placed on a 50 mm × 70 mm foam sheet, a load was applied to the surface of the liquid crystal panel using a push rod, and evaluation was performed according to the following criteria. Here, the push bar has a diameter of 15 mm, rubber (hardness: 30) is provided at the tip, and the push bar is assumed to be pushed by a human finger.
A: When the load was 6N or more, pooling did not occur.
B: Slight pooling occurred at a load of 3N or more and less than 5N.
C: Pooling occurred when the load was less than 3N.
[実施例1]
 ポリエチレン系樹脂としてのメタロセン化合物を用いて得られた直鎖状低密度ポリエチレン(エクソン・ケミカル社製、商品名「EXACT3027」)100質量部と、発泡剤としてのアゾジカルボンアミド2質量部と、2,6-ジ-t-ブチル-p-クレゾール0.3質量部と、酸化亜鉛1質量部とを押出機に供給して130℃で溶融混練し、その後、厚み約0.2mmの樹脂シートとして押出した。
 次に、樹脂シートを、その両面に加速電圧800kVの電子線を5Mrad照射して架橋した後、熱風及び赤外線ヒーターにより250℃に保持された発泡炉内に連続的に送り込んで加熱して発泡させるとともに、発泡させながらMDの延伸倍率1.3倍、TDの延伸倍率2.0倍で延伸させて、厚み0.06mmの発泡シートを得た。得られた発泡シートの架橋度は25%であり、25%圧縮強度は118kPaだった。この発泡シートを5cm×5cmの正方形にカットし、図4の4-aで示されるパターンとなるよう、打抜き型を用いて縦横5列で25個の四角形の開口部(縦横0.8cmの四角形の開口部を25個、最小幅:1.7mm(開口部間長さ:1.7mm)、開口部面積比率:64%)を設けて、実施例1の発泡シートとした。実施例1の発泡シートについて、上記の方法により、厚み、密度、加工前及び加工後の25%圧縮強度、独立気泡率、平均気泡径(MD、TD、ZD)を測定した。測定値を表1に示す。また、上記の方法により、衝撃吸収性、耐プーリング性を評価した。その結果を表1に示す。
[Example 1]
100 parts by mass of linear low-density polyethylene (trade name “EXACT3027” manufactured by Exxon Chemical Co., Ltd.) obtained using a metallocene compound as a polyethylene resin, 2 parts by mass of azodicarbonamide as a foaming agent, , 6-di-t-butyl-p-cresol 0.3 parts by mass and 1 part by mass of zinc oxide are supplied to an extruder and melt-kneaded at 130 ° C., and then a resin sheet having a thickness of about 0.2 mm is obtained. Extruded.
Next, the resin sheet is cross-linked by irradiating an electron beam with an acceleration voltage of 800 kV on both surfaces by 5 Mrad, and then continuously fed into a foaming furnace maintained at 250 ° C. by hot air and an infrared heater to be heated and foamed. At the same time, it was stretched at a stretch ratio of MD of 1.3 times and a stretch ratio of TD of 2.0 times while foaming to obtain a foam sheet having a thickness of 0.06 mm. The resulting foamed sheet had a degree of crosslinking of 25% and a 25% compressive strength of 118 kPa. This foam sheet is cut into 5 cm × 5 cm squares, and 25 square openings (vertical and horizontal 0.8 cm squares) are arranged in 5 rows and 5 rows using a punching die so that a pattern shown by 4-a in FIG. 4 is obtained. The foam sheet of Example 1 was prepared by providing 25 openings, a minimum width of 1.7 mm (length between openings: 1.7 mm), and an opening area ratio: 64%. With respect to the foamed sheet of Example 1, the thickness, density, 25% compressive strength before processing and after processing, closed cell ratio, and average cell diameter (MD, TD, ZD) were measured by the above methods. The measured values are shown in Table 1. Moreover, the impact absorbability and pooling resistance were evaluated by the above methods. The results are shown in Table 1.
[実施例2~6]
 実施例2~6について、表1の密度、MD、TD、ZDの気泡径となるように、発泡剤の質量部、MDの延伸倍率及びTDの延伸倍率を調整した点、及び、開口部のパターンを各々図4の4-b(実施例2)、4-b(実施例3)、4-b(実施例4)、4-c(実施例5)、及び4-d(実施例6)とした点以外は、実施例1と同様に実施した。ただし、実施例6においては、さらに、照射される電子線を7Mradに変更した。なお、図4の4-bは、縦横0.8cmの四角形の開口部を縦横4列で16個、最小幅:3.6mm(開口部間長さ:3.6mm)、開口部面積比率:41%のシートであり、4-cは、直径0.8cmの四角形の開口部を縦横4列で16個、最小幅:3.6mm(開口部間長さ:3.6mm)、開口部面積比率:32%のシートであり、4-dは、直径0.9cmの四角形の開口部を縦横5列で25個、最小幅:0.8mm(開口部間長さ:0.8mm)、開口部面積比率:64%のシートである。
[Examples 2 to 6]
For Examples 2 to 6, the mass part of the foaming agent, the MD stretching ratio, and the TD stretching ratio were adjusted so that the density, MD, TD, and ZD cell diameters shown in Table 1 were obtained, and The patterns are shown in FIG. 4 as 4-b (Example 2), 4-b (Example 3), 4-b (Example 4), 4-c (Example 5), and 4-d (Example 6), respectively. This was carried out in the same manner as in Example 1 except for the point. However, in Example 6, the irradiated electron beam was further changed to 7 Mrad. Note that 4-b in FIG. 4 shows 16 rectangular openings of 0.8 cm in length and breadth in four rows and rows, minimum width: 3.6 mm (length between openings: 3.6 mm), and area ratio of openings: 4-c is a sheet of 41%, 4-c is a square opening of 0.8 cm in diameter, 16 in 4 rows and 4 rows, minimum width: 3.6 mm (length between openings: 3.6 mm), opening area Ratio: 32% sheet, 4-d is 25 square openings with a diameter of 0.9 cm in 5 rows and 5 rows, minimum width: 0.8 mm (length between openings: 0.8 mm), opening Partial area ratio: 64% sheet.
[比較例1、2]
 表1の密度、MD、TD、ZDの気泡径となるように、発泡剤の質量部、MDの延伸倍率及びTDの延伸倍率を調整した点、及び開口部を設けなかった点以外は、実施例1と同様に発泡シートを作製し、上記の方法により、各性状を測定し、衝撃吸収性、耐プーリングの評価をした。
[Comparative Examples 1 and 2]
Except for adjusting the mass part of the foaming agent, the stretching ratio of MD and the stretching ratio of TD, and the point of not providing the opening so as to be the density, MD, TD, and ZD cell diameter in Table 1. A foamed sheet was prepared in the same manner as in Example 1, and each property was measured by the above method to evaluate impact absorption and anti-pooling.
[比較例3、4]
 比較例3、4では、発泡シートとして市販品であるSCF400(日東電工社製)、Poron(株式会社ロジャースイノアック社製)について、上記の方法により、各性状を測定し、また評価した。
[Comparative Examples 3 and 4]
In Comparative Examples 3 and 4, the properties of SCF400 (manufactured by Nitto Denko Corporation) and Poron (manufactured by Roger Sinoac Co., Ltd.), which are commercially available foamed sheets, were measured and evaluated by the above methods.
[比較例5]
 実施例1で、開口部を設けなかった点以外は、実施例1と同様に発泡シートを作製し、各性状を測定し、評価した。
[Comparative Example 5]
In Example 1, except that the opening was not provided, a foamed sheet was prepared in the same manner as in Example 1, and each property was measured and evaluated.
[比較例6]
 実施例1で、発泡シートとして市販品であるPoron(株式会社ロジャースイノアック社製)を用いた以外は、実施例1と同様に発泡シートを作製し、各性状を測定し、また評価した。
[Comparative Example 6]
In Example 1, a foamed sheet was prepared in the same manner as in Example 1 except that Poron (manufactured by Roger Sinoac Co., Ltd.), which is a commercial product, was used as the foamed sheet, and each property was measured and evaluated.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 以上の実施例1~6から明らかなように、本発明の発泡シートは、高い衝撃吸収性と優れた耐プーリング性を有することが確認された。一方、開口部を有しない比較例1及び2の発泡シートは、実施例の発泡シートに比べて、衝撃吸収性、耐プーリング性の点で十分な性能を有しておらず、実施例1で用いた発泡シートであって開口部を設けなかった発泡シートを用いた比較例5についても、衝撃吸収性、耐プーリング性の点で十分な性能を有していないことが確認された。連続気泡の発泡シートを用いた比較例3及び4では、衝撃吸収性が不足しており、同じく連続気泡の発泡シートを用い、開口部を設けた発泡シートを用いた比較例6でも、衝撃吸収性が不足していることが確認された。また、比較例6の結果から、連続気泡の発泡シートに開口部を設けても、25%圧縮強度はほとんど低減せず、25%圧縮強度の低減効果は、独立気泡の発泡シートに特有の現象であることが確認された。 As is clear from Examples 1 to 6 above, it was confirmed that the foamed sheet of the present invention has high impact absorption and excellent pooling resistance. On the other hand, the foamed sheets of Comparative Examples 1 and 2 that do not have openings do not have sufficient performance in terms of impact absorption and pooling resistance compared to the foamed sheets of the Examples. It was confirmed that Comparative Example 5 using the foamed sheet that was used and did not have an opening did not have sufficient performance in terms of impact absorption and pooling resistance. In Comparative Examples 3 and 4 using an open-cell foam sheet, the shock absorption is insufficient. Similarly, in Comparative Example 6 using an open-cell foam sheet using an open-cell foam sheet, shock absorption is also achieved. It was confirmed that there was a lack of sex. Further, from the result of Comparative Example 6, even when an opening is provided in the open cell foam sheet, the 25% compressive strength is hardly reduced, and the effect of reducing the 25% compressive strength is a phenomenon peculiar to the closed cell foam sheet. It was confirmed that.
 10 表示装置
 11 表示パネル
 12 前面板
 13 衝撃吸収材
 15 フレーム
 16 接着材
 17 接着層
 18 プレート
DESCRIPTION OF SYMBOLS 10 Display apparatus 11 Display panel 12 Front plate 13 Shock absorber 15 Frame 16 Adhesive material 17 Adhesive layer 18 Plate

Claims (10)

  1.  開口部と、MD及びTDにおける平均気泡径が25~330μmである気泡と、を有し、該開口部以外の部分の最小幅が、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して1.5~60倍の長さである独立気泡発泡シート。 And the minimum width of the portion other than the opening is the larger of the average bubble diameter in MD and the average bubble diameter in TD. A closed cell foam sheet having a length of 1.5 to 60 times the average cell diameter.
  2.  前記開口部を少なくとも2つ有する請求項1に記載の独立気泡発泡シート。 The closed-cell foamed sheet according to claim 1, which has at least two openings.
  3.  前記開口部間の幅が、MDにおける平均気泡径とTDにおける平均気泡径の大きい方の平均気泡径に対して1.5~60倍である部分を複数有する請求項2に記載の独立気泡発泡シート。 3. The closed-cell foaming according to claim 2, comprising a plurality of portions in which the width between the openings is 1.5 to 60 times the average bubble diameter of the larger average bubble diameter in MD and the average bubble diameter in TD. Sheet.
  4.  前記開口部の形状が、略四角形、略円形、及び線状から選ばれる少なくとも1種である請求項1~3のいずれか1項に記載の独立気泡発泡シート。 The closed-cell foamed sheet according to any one of claims 1 to 3, wherein the shape of the opening is at least one selected from a substantially rectangular shape, a substantially circular shape, and a linear shape.
  5.  シート全面に対する前記開口部の面積比率が、1~90%である請求項1~4のいずれか1項に記載の独立気泡発泡シート。 The closed-cell foamed sheet according to any one of claims 1 to 4, wherein the area ratio of the opening to the entire sheet is 1 to 90%.
  6.  密度が、60~600kg/mである請求項1~5のいずれか1項に記載の独立気泡発泡シート。 The closed-cell foamed sheet according to any one of claims 1 to 5, wherein the density is 60 to 600 kg / m 3 .
  7.  独立気泡率が、90~100%である請求項1~6のいずれか1項に記載の独立気泡発泡シート。 The closed cell foam sheet according to any one of claims 1 to 6, wherein the closed cell rate is 90 to 100%.
  8.  25%圧縮強度が、3~90kPaである請求項1~7のいずれか1項に記載の独立気泡発泡シート。 The closed-cell foamed sheet according to any one of claims 1 to 7, wherein the 25% compressive strength is 3 to 90 kPa.
  9.  請求項1~8のいずれか1項に記載の独立気泡発泡シートと、表示パネルとを備える表示装置。 A display device comprising the closed cell foam sheet according to any one of claims 1 to 8 and a display panel.
  10.  前記表示パネルが、前記独立気泡発泡シートの上に配置される請求項9に記載の表示装置。 10. The display device according to claim 9, wherein the display panel is disposed on the closed cell foam sheet.
PCT/JP2017/013109 2016-03-29 2017-03-29 Closed-cell foam sheet, and display device WO2017170794A1 (en)

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CN115188279A (en) * 2022-07-29 2022-10-14 合肥维信诺科技有限公司 Display module and display device

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