WO2017167134A1 - Planetary centerless lathe having adjustable machining radius - Google Patents

Planetary centerless lathe having adjustable machining radius Download PDF

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Publication number
WO2017167134A1
WO2017167134A1 PCT/CN2017/078076 CN2017078076W WO2017167134A1 WO 2017167134 A1 WO2017167134 A1 WO 2017167134A1 CN 2017078076 W CN2017078076 W CN 2017078076W WO 2017167134 A1 WO2017167134 A1 WO 2017167134A1
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WO
WIPO (PCT)
Prior art keywords
hole
planetary
disc
hinge pin
fork
Prior art date
Application number
PCT/CN2017/078076
Other languages
French (fr)
Chinese (zh)
Inventor
赵丰
何惜港
王黎峰
牛志岭
Original Assignee
邯郸鸿力轴承有限公司
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Application filed by 邯郸鸿力轴承有限公司 filed Critical 邯郸鸿力轴承有限公司
Publication of WO2017167134A1 publication Critical patent/WO2017167134A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B5/00Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B5/08Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/28Electric drives

Definitions

  • the present invention belongs to the technical field of metal cutting, and particularly relates to a planetary centerless lathe with adjustable processing radius.
  • the centerless lathe is mainly used for processing the outer surface of cylindrical rods and tubes to remove surface hardened layers, cracks and other defects, thereby improving the quality of cylindrical rods and tubes, which is more conventional than conventional ones.
  • the central frame is used to support the cylindrical rods and the processing method of the tubes.
  • the transmission structure of the centerless lathe is mostly a wheel drive.
  • the workpiece turning tool is circularly moved around the workpiece to realize the turning purpose.
  • the cutter head for the centerless lathe is a manual single-handle cutter
  • the clamp-out method is the roller clamp.
  • This structure needs to be adjusted after the initial tool setting and the tool wear, and the tool must be manually adjusted.
  • the knives method not only wastes the daytime, but also has low adjustment precision, and needs to be adjusted repeatedly to achieve the required size for processing.
  • the pinch rolls will inevitably cause continuous indentation on the processed bars, affecting the processing quality, and It brings difficulties to the subsequent finishing, and the centerless lathe has low processing efficiency and stability.
  • an object of the present invention is to provide a planetary centerless lathe which has high production efficiency and can effectively adjust the machining radius.
  • a planetary centerless lathe with adjustable machining radius includes: a planetary mount, a planetary power mechanism, and a tool adjustment mechanism;
  • the planetary mount includes: a disc disposed on a side of the disc and the a support housing fixedly connected to the disc, a hollow sleeve disposed on the other side of the disc and fixedly coupled to the disc;
  • the number of hollow bushings is more than four, and is evenly distributed at the center of the disc;
  • the corresponding hollow hole of the disc is provided with a feeding hole for facilitating the passage of the workpiece, and the center of the disc is provided with a central hole ;
  • the planetary power mechanism includes: a first power member, a sun center gear, a planetary gear ring, a planetary gear support body, a bearing assembly; the first power member is fixed on a planetary mount, the sun center gear and The first power component is dynamically connected; the number of the planetary gear support body, the bearing assembly and the planetary gear ring is equal to the number of the hollow bushings, and the center of the planetary gear support body is provided with a stepped through hole, respectively a through hole and a second through hole, the second through hole has a larger aperture than the first through hole, the first through hole is fixedly mounted with a bearing assembly, and the bearing assembly is fixedly mounted on the hollow sleeve;
  • the planetary gear support body is further provided with a flat through hole communicating with the first through hole and the second through hole, the number of the flat through holes being three or more, uniformly distributed at the center of the planetary gear support; The two sides of the through hole are located at the upper part of the second through hole, and are provided
  • the tool adjustment mechanism comprises: a second power component, a disc fork, a screw sleeve, an outer spline spacer, a parallelogram cutter; the number of the screw sleeve and the outer spline spacer
  • the number of the hollow sleeves is equal to the number of the hollow sleeves;
  • the center of the screw sleeve is provided with a stepped through hole, which is a third through hole and a fourth through hole respectively, and the third through hole has a larger aperture than the fourth through hole
  • An inner spline parallel to the axis of the screw sleeve is disposed in the third through hole, and an outer circle is disposed on the outer circumference of the screw sleeve corresponding to the position of the third through hole, and the outer circumference of the screw sleeve
  • An annular groove is disposed at a position corresponding to the fourth through hole; an outer spline is disposed on an outer circumference of the outer spline spacer, and the outer
  • the second power component comprises: a fork power screw, a worm wheel, a worm, a fork power motor, and a transmission belt; the fork power screw passes through the center hole and is fixedly connected with the disc fork.
  • An inner hole is disposed at a center of the worm wheel, and the inner hole is provided with an internal thread.
  • the worm wheel is sleeved on the fork power screw by an internal thread, and the worm is meshed with the worm wheel, and the worm is disposed on the worm
  • the fork power motor is fixedly mounted on the support housing, and the fork power motor is provided with a fork power motor pulley, and the worm pulley and the fork power motor pulley are transmitted by a transmission belt.
  • one end of the fork power screw is provided with a fixing plate, and a boss is disposed at a center of the fixing plate
  • the fixing plate is uniformly provided with four or more screw holes in the fixing plate centered on the boss; the center of the disc fork is provided with a boss hole, and the disc fork is provided with a boss
  • the hole is centered and uniformly provided with a screw-ring internal thread hole corresponding to the number of threaded holes in the fixing plate, the fork power screw is installed in the boss hole through the boss, and the screw passes through the internal thread of the disc fork
  • the threaded hole in the hole and the fixing plate is fixedly connected with the disc fork.
  • the support housing is provided with a screw hole position for facilitating the movement of the fork power screw.
  • the planetary gear support body is provided with a rib plate group; the number of the rib plate groups is equal to the number of the flat through holes, and is evenly distributed at the center of the planetary gear support; the rib plate group is composed of two pieces Parallel ribs are formed, and flat through holes are formed between the two parallel ribs.
  • end needle roller bearings are respectively mounted on both sides of the disc fork in the annular groove.
  • the first power component is a power motor
  • the power motor is provided with a motor shaft
  • the motor shaft is installed in the sun center gear through a flat key.
  • the hollow sleeve is provided with a bearing assembly limiting step;
  • the bearing assembly comprises: an outer spacer, an inner spacer, and two angular contact ball bearings; the two angular contact ball bearings are sleeved On the hollow bushing, The inner spacer and the outer spacer are sequentially installed between the two angular contact ball bearings; the outer circumference of the hollow sleeve is provided with an external thread, and the external thread is mounted with a locking of the fixed bearing assembly.
  • the number of the hollow bushings is four, and the number of the flat through holes on each of the planetary gear supports is four.
  • the lathe further includes a guide roller that guides the workpiece.
  • the present invention provides a planetary centerless lathe with adjustable processing radius.
  • the planetary fixture in the centerless lathe is provided with a uniformly distributed hollow sleeve, and the hollow sleeve is fixedly mounted with bearing assemblies and planetary gears in sequence.
  • the screw sleeve is movably mounted on the hollow sleeve, and the inner spline in the third through hole of the screw sleeve is engaged with the external spline on the outer spline spacer, and the sector gear is fixedly connected by the hinge Parallel quadrilateral tool holder consisting of pin, upper swing arm link, hem arm link and tool link, planetary gear support rotating ⁇ driving parallelogram tool holder, bearing assembly, external spline spacer and screw sleeve synchronization Rotating, the end of the tool connecting rod on the parallelogram tool holder is connected to the tool, the tool is to be processed perpendicularly to the workpiece, and the cutting of the workpiece is
  • the driving of the disc fork further drives the screw sleeve to move along the axis of the hollow sleeve, and the external thread on the screw sleeve meshes with the helical gear on the sector gear, so that the sector gear rotates by a certain angle, thereby adjusting the parallelogram cutter
  • the precision of the knife improves the efficiency, can work stably under high-speed cutting state, and can process multiple workpieces at the same time, high processing efficiency, improve finished product precision, reduce equipment failure rate, save maintenance cost, simple structure and reasonable design. It has the advantages of convenient operation, high processing precision, wide processing range, high equipment effective power, reasonable cost performance and low manufacturing cost.
  • FIG. 1 is a schematic cross-sectional structural view of a planetary centerless lathe with an adjustable machining radius in an unturned state according to the present invention
  • FIG. 2 is a schematic cross-sectional view showing a planetary centerless lathe with an adjustable machining radius in a turning state
  • FIG. 3 is a schematic cross-sectional view showing a planetary gear ring in a planetary centerless lathe with adjustable machining radius according to the present invention
  • FIG. 4 is a top view of a planetary centerless lathe with adjustable machining radius according to the present invention.
  • FIG. 5 is a top plan view of a planetary mount in a planetary centerless lathe with adjustable machining radius according to the present invention
  • FIG. 6 is a half cross-sectional view of a planetary mount in a planetary centerless lathe with adjustable machining radius according to the present invention
  • FIG. 7 is a planetary gear support in a planetary centerless lathe with adjustable machining radius according to the present invention.
  • FIG. 8 is a schematic structural view showing another angle of a planetary gear support body in a planetary centerless lathe with an adjustable machining radius according to the present invention
  • FIG. 9 is a schematic structural view of an angle of a screw sleeve of a planetary centerless lathe with an adjustable processing radius according to the present invention.
  • FIG. 10 is a schematic view showing another structure of a screw sleeve of a planetary centerless lathe with an adjustable processing radius according to the present invention
  • FIG. 11 is a schematic structural view showing an angle of an outer spline spacer in a planetary centerless lathe with an adjustable processing radius according to the present invention
  • FIG. 12 is a schematic structural view showing another angle of an outer spline spacer in a planetary centerless lathe with an adjustable processing radius according to the present invention
  • FIG. 13 is a schematic view showing the structure of a spline outer sleeve and a screw sleeve in a planetary centerless lathe with adjustable processing radius according to the present invention
  • FIG. 14 is a schematic structural view of a disc fork in a planetary centerless lathe with adjustable machining radius according to the present invention
  • FIG. 15 is a disc of a planetary centerless lathe with adjustable machining radius according to the present invention.
  • FIG. 16 is a schematic structural view of a disk fork and a hollow shaft sleeve in a planetary centerless lathe with adjustable machining radius according to the present invention
  • FIG. 17 is a schematic structural view of a planetary centerless lathe in which the machining radius is adjustable, in which the disc fork is not connected to the screw sleeve;
  • FIG. 18 is a schematic structural view of a disk fork and a screw sleeve sleeve in a planetary centerless lathe with an adjustable processing radius according to the present invention
  • 19 is a schematic structural view showing an angle of a fork power screw in a planetary centerless lathe with an adjustable machining radius according to the present invention
  • 20 is a schematic structural view showing another angle of a fork power screw in a planetary centerless lathe with an adjustable machining radius according to the present invention
  • the reference numerals are: 1, the disc; 2, the bearing assembly; 3, the planetary gear support; 4, the planetary gear ring; 5, the hinge pin; 6, the swing arm link; 7, the tool link 8, knives; 9, hollow shaft sleeve; 10, sector gear; 11, external spline spacer; 12, disc fork; 13, screw sleeve; 14, guide roller; 1 5, workpiece; Solar center gear; 17, power motor; 18, support shell; 19, fork power screw; 20, worm gear; 21, worm; 22, worm pulley; 23, fork power motor; 24, fork power motor pulley 25, transmission belt; 26, hinge ribs; 27, feed hole; 28, center hole; 29, screw hole position; 30, bearing assembly limit step; 31, end needle roller bearing; 32, flat through hole; 33, the first through hole; 34, the second through hole; 35, the upper hinge pin hole; 36, the lower hinge pin hole; 37, the angular contact ball bearing; 38, the inner spacer; 39, the outer spacer; 40 , lock nut; 51, upper hinge pin;
  • a planetary centerless lathe with adjustable machining radius includes: a planetary mount, a planetary power mechanism, a guide roller 14, and a tool adjustment mechanism.
  • the guide roller 14 feeds the workpiece 15 Line oriented.
  • the planetary mount comprises: a disc 1 , a support housing 18 fixedly connected to the disc 1 on one side of the disc 1 , and a hollow sleeve 9 fixedly connected to the disc 1 on the other side of the disc 1 .
  • the number of the hollow bushings 9 is four or more, preferably four, as shown in Fig. 5, and is evenly distributed at the center of the disk 1.
  • a corresponding hole 27 for facilitating the passage of the workpiece 15 is disposed on the corresponding hollow sleeve 9 of the disc 1.
  • the center of the disc 1 is provided with a central hole 28, as shown in FIG. 5-6.
  • the planetary power mechanism includes: a first power member, a sun center gear 16, a planetary gear ring 4, a planetary gear support 3, and a bearing assembly 2.
  • the first power member is fixed to a planet mount, and the sun center gear 16 is powerally coupled to the first power member.
  • the first power member is a power motor 17, and the power motor 17 is provided with a motor shaft which is mounted in the sun center gear 16 by a flat key.
  • the planetary gear ring 4 is evenly distributed.
  • the sun center gear 16 is meshed with the sun center gear 16 and fixedly sleeved on the planetary gear support 3.
  • the number of the planetary gear support 3, the bearing assembly 2 and the planetary gear ring 4 is equal to the number of the hollow bushings 9. Referring to FIG.
  • the center of the planetary gear support body 3 is provided with a stepped through hole, which is a first through hole 33 and a second through hole 34 respectively.
  • the second through hole 34 has a larger aperture than the first through hole.
  • the first through hole 33 is fixedly mounted with a bearing assembly 2
  • the bearing assembly 2 is fixedly mounted on the hollow sleeve 9, and the hollow sleeve 9 is provided with a bearing assembly limiting step 30 for mounting the bearing assembly 2.
  • the bearing assembly 2 includes: an outer spacer 39, an inner spacer 38, and two angular contact ball bearings 37; the two angular contact ball bearings 37 are made of high-precision angular contact ball bearings.
  • the back-to-back configuration is sleeved on the hollow sleeve 9, and the inner spacer 38 and the outer spacer 39 are sequentially installed between the two angular contact ball bearings 37 for adjusting the distance between the two high-precision angular contact ball bearings 37.
  • the high-precision angular contact ball bearings 37 are matched and assembled in a pair according to certain preload requirements.
  • the 0-type back-to-back configuration completely eliminates the play in the bearing when the bearing is mounted on the machine, and the ferrule and The steel ball is pre-tightened, the load line is branched to the bearing shaft, can withstand the axial load acting in two directions, can withstand the radial and axial two-way combined load mainly for radial load, and can also withstand pure Radial load, and can withstand overturning moments, provides relatively rigid bearing configurations and rotational accuracy, and can operate at higher speeds.
  • the outer circumference of the hollow sleeve 9 is provided with an external thread on which the lock nut 40 for fixing the bearing assembly 2 is mounted.
  • the planetary gear support body 3 is further provided with a flat through hole 32 communicating with the first through hole 33 and the second through hole 34, and the number of the flat through holes 32 is three or more, preferably four. As shown in Fig. 8, the center of the planetary gear support 3 is evenly distributed. Two sides of the flat through hole 32 are located at the upper part of the second through hole 34, and two hinge pins are arranged The holes are respectively an upper hinge pin hole 35 and a lower hinge pin hole 36.
  • the upper hinge pin hole 35 and the lower hinge pin hole 36 are perpendicular to the axis of the hollow sleeve 9, as a preferred embodiment of the present invention,
  • the planetary gear support 3 is provided with a rib group, the number of which is equal to the number of the flat through holes 32, and is evenly distributed at the center of the planetary gear support 3.
  • the set of ribs consists of two parallel ribs 26, between which two flat ribs 32 are formed.
  • the tool adjustment mechanism comprises: a second power component, a disc fork 12, a screw sleeve 13, an external spline spacer 11, and a parallelogram cutter.
  • the second power member is mounted in the support housing 18, and the second power member is fixedly coupled to the disc fork 12 through the center hole 28 and drives the disc fork 12 to move in the axial direction of the disc 1.
  • the second power member includes: a fork power screw 19, a worm wheel 20, a worm 21, a fork power motor 23, and a transmission belt 25.
  • the fork power screw 19 is fixedly connected to the disc fork 12 through the center hole 28, and one end of the fork power screw 19 is provided with a fixing plate 191, and a center of the fixing plate 191 is provided with a boss 192, the fixing plate On the 191, four or more fixing plate internal thread holes 193 are provided evenly around the boss 192, preferably six, as shown in FIG.
  • the center of the disc fork 12 is provided with a boss hole 122.
  • the disc fork 12 is uniformly provided with a disc fork internal thread corresponding to the number of threaded holes 193 in the fixing plate centering on the boss hole 122.
  • the hole 123, the fork power screw 19 is mounted in the boss hole 122 through the boss 192, and the screw is fixedly connected to the disc fork 12 through the disc fork internal thread hole 123 and the fixing plate inner thread hole 193.
  • An inner hole is disposed at a center of the worm wheel 20, and the inner hole is provided with an internal thread.
  • the worm wheel 20 is sleeved on the fork power screw 19 by an internal thread, and the worm 2 is meshed with the worm wheel 20, the worm A worm pulley 22 is disposed on the 21, and the fork power motor 23 is fixedly mounted on the support housing 18, and the fork power motor 23 is provided with a fork power motor pulley 24, the worm pulley 22 and the fork power motor pulley 24 Between the power transmission by the transmission belt 25, the support housing 18 is provided with a screw hole 29 for facilitating the movement of the fork power screw 19, as shown in FIG.
  • the number of the screw sleeves 13 and the outer spline spacers 11 is equal to the number of the hollow sleeves 9.
  • the center of the screw sleeve 13 is provided with a stepped through hole, which is a third through hole 131 and a fourth through hole 132, respectively.
  • the third through hole 131 has a larger aperture than the fourth through hole 132.
  • An inner spline parallel to the axis of the screw sleeve 13 is disposed in the third through hole 131.
  • the outer circumference of the screw sleeve 13 is provided with an outer circular thread at a position corresponding to the third through hole 131.
  • the screw sleeve 13 is provided.
  • An annular groove 133 is provided at a position corresponding to the fourth through hole 132 on the outer circumference.
  • the outer spline spacer 11 is provided with an outer spline on the outer circumference thereof, and the outer spline spacer 11 is mounted in the third through hole 131 by the outer spline and the inner spline.
  • the fourth through hole 132 of the screw sleeve 13 is slidably sleeved on the hollow sleeve 9 Rotating, the outer spline spacer 11 is fixedly mounted on the bearing assembly 2.
  • the number of the parallelogram-shaped tool holders is equal to the number of the flat-shaped through-holes 32.
  • the parallelogram-shaped tool holder includes: a sector gear 10, a hinge pin 5, a swing arm link 6, and a tool link 7;
  • the swing arm link 6 includes : Upper swing arm link 61 and lower swing arm link 62.
  • the hinge pin 5 is divided into: an upper fixed hinge pin 52 movably mounted in the upper hinge pin hole 35, a lower fixed hinge pin 54 movably mounted in the lower hinge pin hole 36, and a movable hinge pin 51, Lower movable hinge pin 5 3 .
  • the upper swing arm link 61 is fixedly connected to the upper fixed hinge pin 52 and the upper movable hinge pin 51.
  • the two ends of the swing arm link 62 are fixedly connected to the lower fixed hinge pin 54 and the lower movable hinge pin 53 respectively. .
  • the tool connecting rod 7 end is hinged with the upper movable hinge pin shaft 51, and the tool connecting rod 7 is hinged with the lower movable hinge pin shaft 53 at a position away from the upper hinge pin hole hole 36 and the lower movable hinge pin shaft 53.
  • the other end of 7 is connected with a cutter 8.
  • the sector gear 10 is mounted in the flat through hole 32 and is fixedly connected to the lower fixed hinge pin 54.
  • the sector gear 10 is provided with helical teeth.
  • the sector gear 10 is matched with the screw sleeve by the helical teeth and the external thread. Engagement connection, see Figure 3.
  • the circumference of the disc fork 12 is evenly provided with a bore 121 equal to the number of the screw sleeves 13, and the screw sleeve 13 is mounted in the bore 121 through the annular groove 133.
  • the setting of 121 not only facilitates the installation of the disc fork 12 on the screw sleeve 13, but also rotates the disc fork 12 to screw the screw sleeve 13 to the bottom circumference of the bore 121, and the sleeve is swung. 13
  • the stability of the linear motion control is better.
  • the annular needle bearing 133 has end face needle bearings 31 mounted on both sides of the circular fork 133, which facilitates the rotation of the screw sleeve 13 without being rounded. The effect of the fork fork 12.
  • the working principle of the planetary centerless lathe is as follows:
  • the planetary fixing frame of the centerless lathe is provided with a uniformly distributed hollow bushing 9 on which the bearing assembly 2 and the planetary gear supporting body 3 are fixedly mounted.
  • the planetary gear ring 4 the sun sun gear 16 receives the power of the first power component and transmits it to the planetary gear ring 4 of the circumference.
  • the planetary gear ring 4 drives the planetary gear support 3 to rotate, and the same disk fork 12 is mounted on the screw In the annular groove 133 of the sliding sleeve 13, when the center of the bottommost circumference of the bore 121 of the disc fork 12 does not coincide with the center of the screw sleeve 13, the disc fork 12 cannot slide the screw The sleeve 13 moves in the axial direction of the screw sleeve 13 . When the center of the bottom circumference of the bore 121 of the disc fork 12 coincides with the center of the screw sleeve 13 , the disc fork 12 can be used to move the screw The sliding sleeve 13 moves along the axial direction of the screw sleeve 13 and the movement is stable and reliable.
  • the screw sleeve 13 is movably mounted on the hollow sleeve 9, and the inner spline in the third through hole 131 of the screw sleeve 13 is engaged with the external spline on the outer spline spacer 11, and the sector gear 10 is fixedly connected
  • the upper pendulum a parallelogram tool holder composed of an arm link 61, a sway arm link 62, and a tool link 7, the length of the two hinges on the tool link 7 and the distance between the two hinge pin holes on each of the ribs 26
  • the planetary gear support 3 rotates to drive the parallelogram cutter holder, the bearing assembly 2, the outer spline spacer 11 and the screw sleeve 13 to rotate synchronously, and the cutter link 7 on the parallelogram cutter is connected to the cutter 8
  • the cutter 8 is perpendicular to the workpiece 15 to be processed, and the cutting of the workpiece 15 is completed.
  • the disc shifting fork 12 is driven by the second power member, and then the screw sleeve 13 is driven to move along the axis of the hollow sleeve 9, the screw is slippery.
  • the outer circular thread on the sleeve 13 meshes with the helical gear on the sector gear 10, so that the sector gear 10 rotates at a certain angle, and the sector gear 10 rotates to rotate the swing arm link 6 by a certain angle, and the two equal length swing arm links 6
  • the line also perpendicular to the bar 15 to be processed, causes the tool 8 mounted on the tool link 7 to also be perpendicular to the workpiece 15 to be machined, and the plurality of tools 8 simultaneously turn the workpiece 15 to be machined.
  • the screw sleeve 13 and the disc fork 1 2 moves in the axial direction of the sun center gear 16 to drive the four or more sector gears 10 and the swing arm link 6 that mesh with the screw sleeve 13 to rotate, and then drive four or more tools 8 Turning the workpiece 15 to be machined, achieving uniformity and synchronous turning of the turning operation, realizing online stepless adjustment.
  • the tool 8 is turning the machining radius of the workpiece 15 to be processed, which is a continuous adjustment process, and can be stopped without stopping. Complete online adjustment of the machining radius tool with high degree of automation.

Abstract

Provided is a planetary centerless lathe having an adjustable machining radius, comprising a planetary holder, a planetary power mechanism, and a blade adjustment mechanism. The planetary holder comprises a disc (1), a support housing (18) arranged on one side of the disc (1) and fixedly connected to the disc (1), and a hollow bushing (9) arranged on the other side of the disc (1) and fixedly connected to the disc (1); the hollow bushing (9) is fixedly equipped with a bearing assembly (2), a planetary-gear support body (3), and a planetary gear ring (4), in sequence; a sun center gear (16) receives power from a first powered member and transmits it to the planetary gear ring (4) and planetary-gear support body (3) to rotate them; when the planetary-gear support body (3) rotates, it drives a parallelogram blade support, bearing assembly (2), outer spline spacer (11), and ball-screw drive slider (13) to rotate concomitantly; the end section of a blade connecting rod (7) is connected to a blade (8); said blade (8) is perpendicular to a to-be-machined workpiece (15) and machines the workpiece (15); during the process of machining, the second powered member drives the disc to push the prong (12) and thus drive the ball-screw drive slider (13) to move along the axis of the hollow bushing (9); the outer screw thread of the ball-screw drive slider (13) meshes with the helical teeth of the fan-shaped gear (10), causing the teeth of the fan-shaped gear (10) to rotate at a certain angle, thereby adjusting the machining radius of the blade with respect to the workpiece; thus the blade machining radius is adjusted online, a plurality of workpieces may be machined at the same time, and machining is highly efficient.

Description

说明书 发明名称:一种加工半径可调的行星式无心车床 技术领域  Description: A planetary centerless lathe with adjustable machining radius
[0001] 本发明属于金属切削技术领域, 具体涉及一种加工半径可调的行星式无心车床 背景技术  [0001] The present invention belongs to the technical field of metal cutting, and particularly relates to a planetary centerless lathe with adjustable processing radius.
[0002] 无心车床主要用于圆柱形棒、 管料的外圆表面加工, 以便去掉表面硬化层、 裂 纹及其它缺陷, 进而提高圆柱形棒、 管料质量, 较之常规的是在普通卧式车床 上增加中心架辅助支撑圆柱形棒、 管料的加工方式, 随着无心车床应用越来越 广, 传统无心车床存在的问题也逐渐显现出来。  [0002] The centerless lathe is mainly used for processing the outer surface of cylindrical rods and tubes to remove surface hardened layers, cracks and other defects, thereby improving the quality of cylindrical rods and tubes, which is more conventional than conventional ones. On the lathe, the central frame is used to support the cylindrical rods and the processing method of the tubes. With the increasing use of the centerless lathes, the problems of the traditional centerless lathes have gradually emerged.
[0003] 无心车床的传动结构多为轮式传动, 通过在转动盆上固定若干把通过液压或机 械结构进行调整的车刀, 加工工件吋车刀绕着工件进行圆周运动进而实现车削 目的。 目前无心车床用的刀盘为手动单把调刀, 夹出方式为滚轮夹持, 这种结 构在初始对刀以及车刀磨损后需要对刀具进行调整, 必须手动单把调刀, 这种 调刀方式不仅浪费吋间, 而且调整精度低, 需要反复多次调整, 才能达到加工 所需要的尺寸, 夹出压辊对加工后的棒料不可避免会造成连续的压痕, 影响加 工质量, 而且给以后的精加工带来困难, 且该无心车床加工效率较低, 稳定性 较。  [0003] The transmission structure of the centerless lathe is mostly a wheel drive. By fixing a plurality of turning tools adjusted by hydraulic or mechanical structure on the rotating bowl, the workpiece turning tool is circularly moved around the workpiece to realize the turning purpose. At present, the cutter head for the centerless lathe is a manual single-handle cutter, and the clamp-out method is the roller clamp. This structure needs to be adjusted after the initial tool setting and the tool wear, and the tool must be manually adjusted. The knives method not only wastes the daytime, but also has low adjustment precision, and needs to be adjusted repeatedly to achieve the required size for processing. The pinch rolls will inevitably cause continuous indentation on the processed bars, affecting the processing quality, and It brings difficulties to the subsequent finishing, and the centerless lathe has low processing efficiency and stability.
技术问题  technical problem
[0004] 为克服上述缺陷, 本发明的目的即在于提供一种生产效率较高、 能够有效调节 加工半径的行星式无心车床。  [0004] In order to overcome the above drawbacks, an object of the present invention is to provide a planetary centerless lathe which has high production efficiency and can effectively adjust the machining radius.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0005] 本发明的目的是通过以下技术方案来实现的: [0005] The object of the present invention is achieved by the following technical solutions:
[0006] 本发明的一种加工半径可调的行星式无心车床, 包括: 行星固定架, 行星动力 机构, 刀具调节机构; 所述行星固定架包括: 圆盘, 设置在圆盘一侧与该圆盘 固定连接的支撑壳体, 设置在圆盘另一侧与该圆盘固定连接的中空轴套; 所述 中空轴套的数量为四个以上, 以圆盘中心均匀分布; 所述圆盘上对应中空轴套 处幵设有便于工件通过的进料孔, 所述圆盘的中心处幵设有中心孔; [0006] A planetary centerless lathe with adjustable machining radius includes: a planetary mount, a planetary power mechanism, and a tool adjustment mechanism; the planetary mount includes: a disc disposed on a side of the disc and the a support housing fixedly connected to the disc, a hollow sleeve disposed on the other side of the disc and fixedly coupled to the disc; The number of hollow bushings is more than four, and is evenly distributed at the center of the disc; the corresponding hollow hole of the disc is provided with a feeding hole for facilitating the passage of the workpiece, and the center of the disc is provided with a central hole ;
[0007] 所述行星动力机构包括: 第一动力件, 太阳中心齿轮, 行星齿轮圈, 行星齿轮 支撑体, 轴承组件; 所述第一动力件固定在行星固定架上, 所述太阳中心齿轮 与第一动力件动力连接; 所述行星齿轮支撑体、 轴承组件及行星齿轮圈的数量 与中空轴套的数量相等, 所述行星齿轮支撑体中心幵设有呈台阶状的通孔, 分 别为第一通孔及第二通孔, 所述第二通孔孔径大于所述第一通孔孔径, 所述第 一通孔内固定安装轴承组件, 所述轴承组件固定安装在中空轴套上; 所述行星 齿轮支撑体上还幵设有与第一通孔及第二通孔相通的扁平通孔, 所述扁平通孔 的数量为三个以上, 以行星齿轮支撑体中心均匀分布; 所述扁平通孔两侧位于 第二通孔上部幵设有两个铰接销轴孔, 分别为上铰接销轴孔及下铰接销轴孔, 所述上铰接销轴孔与下铰接销轴孔连线与中空轴套轴线垂直; 所述行星齿轮圈 均匀分布在太阳中心齿轮周部与太阳中心齿轮啮合并固定套接在行星齿轮支撑 体上;  [0007] The planetary power mechanism includes: a first power member, a sun center gear, a planetary gear ring, a planetary gear support body, a bearing assembly; the first power member is fixed on a planetary mount, the sun center gear and The first power component is dynamically connected; the number of the planetary gear support body, the bearing assembly and the planetary gear ring is equal to the number of the hollow bushings, and the center of the planetary gear support body is provided with a stepped through hole, respectively a through hole and a second through hole, the second through hole has a larger aperture than the first through hole, the first through hole is fixedly mounted with a bearing assembly, and the bearing assembly is fixedly mounted on the hollow sleeve; The planetary gear support body is further provided with a flat through hole communicating with the first through hole and the second through hole, the number of the flat through holes being three or more, uniformly distributed at the center of the planetary gear support; The two sides of the through hole are located at the upper part of the second through hole, and are provided with two hinge pin holes, respectively an upper hinge pin hole and a lower hinge pin hole, and the upper hinge pin hole and the lower hinge pin hole Line perpendicular to the axis of the hollow sleeve; evenly distributed ring of the planetary gear sleeved on and fixed to the engagement of the planetary gear center of the sun gear support portion and the circumferential center of the sun gear;
[0008] 所述刀具调节机构包括: 第二动力件, 圆盘拨叉, 丝杆滑套, 外花键隔套, 平 行四边形刀架; 所述丝杆滑套、 外花键隔套的数量与中空轴套的数量相等; 所 述丝杆滑套中心幵设有呈台阶状的通孔, 分别为第三通孔及第四通孔, 所述第 三通孔孔径大于第四通孔孔径, 所述第三通孔内设置有与丝杆滑套轴线平行的 内花键, 所述丝杆滑套外周上对应第三通孔位置处设置有外圆螺纹, 所述丝杆 滑套外周上对应第四通孔位置处设置有环形凹槽; 所述外花键隔套外周上设置 有外花键, 所述外花键隔套通过外花键与内花键配合安装在第三通孔内; 所述 丝杆滑套的第四通孔活动套接在中空轴套上, 所述外花键隔套固定安装在轴承 组件上; 所述平行四边形刀架的数量与扁平通孔的数量相等, 所述平行四边形 刀架包括: 扇形齿轮, 铰接销轴, 上摆臂连杆, 下摆臂连杆, 刀具连杆; 所述 铰接销轴分为: 活动安装在上铰接销轴孔内的上固定铰接销轴, 活动安装在下 铰接销轴孔内的下固定铰接销轴, 上活动铰接销轴, 下活动铰接销轴; 所述上 摆臂连杆两端分别固定连接上固定铰接销轴、 上活动铰接销轴, 所述下摆臂连 杆两端分别固定连接下固定铰接销轴、 下活动铰接销轴; 所述刀具连杆一端与 上活动铰接销轴铰接, 所述刀具连杆同上铰接销轴孔与下铰接销轴孔距离位置 处与下活动铰接销轴铰接, 所述刀具连杆的另一端连接有刀具; 所述扇形齿轮 安装在扁平通孔内与下固定铰接销轴固定连接, 所述扇形齿轮上设置有斜齿, 所述扇形齿轮通过斜齿和外圆螺纹配合与丝杆滑套啮合连接; 所述第二动力件 安装在支撑壳体内, 所述第二动力件穿过中心孔与圆盘拨叉固定连接并带动圆 盘拨叉沿圆盘轴线方向运动; 所述圆盘拨叉的圆周上均匀幵设有与丝杆滑套数 量相等的幵孔, 所述丝杆滑套通过环形凹槽安装在幵孔内。 [0008] The tool adjustment mechanism comprises: a second power component, a disc fork, a screw sleeve, an outer spline spacer, a parallelogram cutter; the number of the screw sleeve and the outer spline spacer The number of the hollow sleeves is equal to the number of the hollow sleeves; the center of the screw sleeve is provided with a stepped through hole, which is a third through hole and a fourth through hole respectively, and the third through hole has a larger aperture than the fourth through hole An inner spline parallel to the axis of the screw sleeve is disposed in the third through hole, and an outer circle is disposed on the outer circumference of the screw sleeve corresponding to the position of the third through hole, and the outer circumference of the screw sleeve An annular groove is disposed at a position corresponding to the fourth through hole; an outer spline is disposed on an outer circumference of the outer spline spacer, and the outer spline spacer is installed in the third through the outer spline and the inner spline a fourth through hole of the screw sleeve is sleeved on the hollow sleeve, and the outer spline spacer is fixedly mounted on the bearing assembly; the number of the parallelogram cutters is flat and the through hole is Equal in number, the parallelogram tool holder includes: sector gear, hinge pin, swing Connecting rod, sway arm connecting rod, tool connecting rod; the hinge pin shaft is divided into: an upper fixed hinge pin movably mounted in the upper hinge pin shaft hole, and a lower fixed hinge pin movably mounted in the lower hinge pin shaft hole , the upper movable hinge pin, the lower movable hinge pin; the two ends of the upper swing arm link are respectively fixedly connected with the fixed hinge pin and the upper movable hinge pin, and the two ends of the swing arm link are respectively fixedly connected and fixed a hinge pin, a lower movable hinge pin; one end of the tool link The upper hinge pin is hinged, the tool link is hinged to the lower movable hinge pin at a distance from the upper hinge pin hole and the lower hinge pin hole, and the other end of the tool link is connected with a cutter; the sector gear Mounted in the flat through hole and fixedly connected with the lower fixed hinge pin, the sector gear is provided with helical teeth, and the sector gear is meshed with the screw sleeve by the helical teeth and the outer thread; the second power The second power piece is fixedly connected to the disc fork through the center hole and drives the disc fork to move in the direction of the disc axis; the circumference of the disc fork is evenly arranged The bore is equal in number to the screw sleeve, and the screw sleeve is installed in the bore through the annular groove.
[0009] 进一步, 所述第二动力件包括: 拨叉动力丝杆, 蜗轮, 蜗杆, 拨叉动力电机, 传动带; 所述拨叉动力丝杆穿过中心孔与圆盘拨叉固定连接, 所述蜗轮中心处 幵设有内孔, 所述内孔上设置有内螺纹, 所述蜗轮通过内螺纹啮合套接在拨叉 动力丝杆上, 所述蜗杆与蜗轮啮合连接, 所述蜗杆上设置有蜗杆皮带轮, 所述 拨叉动力电机固定安装在支撑壳体上, 所述拨叉动力电机上设置有拨叉动力电 机皮带轮, 所述蜗杆皮带轮与拨叉动力电机皮带轮之间通过传动带动力传输。  [0009] Further, the second power component comprises: a fork power screw, a worm wheel, a worm, a fork power motor, and a transmission belt; the fork power screw passes through the center hole and is fixedly connected with the disc fork. An inner hole is disposed at a center of the worm wheel, and the inner hole is provided with an internal thread. The worm wheel is sleeved on the fork power screw by an internal thread, and the worm is meshed with the worm wheel, and the worm is disposed on the worm There is a worm pulley, the fork power motor is fixedly mounted on the support housing, and the fork power motor is provided with a fork power motor pulley, and the worm pulley and the fork power motor pulley are transmitted by a transmission belt.
[0010] 进一步, 所述拨叉动力丝杆一端设置有固定板, 所述固定板中心处设置有凸台 [0010] Further, one end of the fork power screw is provided with a fixing plate, and a boss is disposed at a center of the fixing plate
, 所述固定板上以凸台为中心均匀幵设有四个以上的固定板内螺纹孔; 所述圆 盘拨叉中心处幵设有凸台孔, 所述圆盘拨叉上以凸台孔为中心均匀幵设有与固 定板内螺纹孔数量对应的圆盘拨叉内螺纹孔, 所述拨叉动力丝杆通过凸台安装 在凸台孔内、 螺钉穿过圆盘拨叉内螺纹孔及固定板内螺纹孔与圆盘拨叉固定连 接。 The fixing plate is uniformly provided with four or more screw holes in the fixing plate centered on the boss; the center of the disc fork is provided with a boss hole, and the disc fork is provided with a boss The hole is centered and uniformly provided with a screw-ring internal thread hole corresponding to the number of threaded holes in the fixing plate, the fork power screw is installed in the boss hole through the boss, and the screw passes through the internal thread of the disc fork The threaded hole in the hole and the fixing plate is fixedly connected with the disc fork.
[0011] 进一步, 所述支撑壳体上幵设有便于拨叉动力丝杆运动穿行的丝杆孔位。  [0011] Further, the support housing is provided with a screw hole position for facilitating the movement of the fork power screw.
[0012] 进一步, 所述行星齿轮支撑体上设置有肋板组; 所述肋板组的数量与扁平通孔 的数量相等, 以行星齿轮支撑体中心均匀分布; 所述肋板组由两块平行的肋板 组成, 所述两块平行的肋板之间形成扁平通孔。 [0012] Further, the planetary gear support body is provided with a rib plate group; the number of the rib plate groups is equal to the number of the flat through holes, and is evenly distributed at the center of the planetary gear support; the rib plate group is composed of two pieces Parallel ribs are formed, and flat through holes are formed between the two parallel ribs.
[0013] 进一步, 所述环形凹槽内圆盘拨叉两侧各安装有端面滚针轴承。  [0013] Further, end needle roller bearings are respectively mounted on both sides of the disc fork in the annular groove.
[0014] 进一步, 所述第一动力件为动力电机, 所述动力电机上设置有电机轴, 所述电 机轴通过平键安装在太阳中心齿轮内。  [0014] Further, the first power component is a power motor, and the power motor is provided with a motor shaft, and the motor shaft is installed in the sun center gear through a flat key.
[0015] 进一步, 所述中空轴套上设置有轴承组件限位台阶; 所述轴承组件包括: 外隔 套, 内隔套, 两个角接触球轴承; 所述两个角接触球轴承套接在中空轴套上, 所述内隔套、 外隔套依次安装在两个角接触球轴承之间; 所述中空轴套端部外 圆上幵设有外螺纹, 所述外螺纹上安装有固定轴承组件的锁紧螺母。 [0015] Further, the hollow sleeve is provided with a bearing assembly limiting step; the bearing assembly comprises: an outer spacer, an inner spacer, and two angular contact ball bearings; the two angular contact ball bearings are sleeved On the hollow bushing, The inner spacer and the outer spacer are sequentially installed between the two angular contact ball bearings; the outer circumference of the hollow sleeve is provided with an external thread, and the external thread is mounted with a locking of the fixed bearing assembly. Nut.
[0016] 进一步, 所述中空轴套的数量为四个, 每个行星齿轮支撑体上扁平通孔的数量 为四个。  [0016] Further, the number of the hollow bushings is four, and the number of the flat through holes on each of the planetary gear supports is four.
[0017] 进一步, 该车床还包括对工件进行导向的导向滚轮。  [0017] Further, the lathe further includes a guide roller that guides the workpiece.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0018] 本发明提供的一种加工半径可调的行星式无心车床, 该无心车床中行星固定架 上设置有均匀分布的中空轴套, 该中空轴套上依次固定安装有轴承组件、 行星 齿轮支撑体及行星齿轮圈, 太阳中心齿轮接收第一动力件的动力传输至周部的 行星齿轮圈, 行星齿轮圈带动行星齿轮支撑体旋转, 同吋圆盘拨叉安装在丝杆 滑套的环形凹槽内, 丝杆滑套活动安装在中空轴套上, 丝杆滑套上第三通孔内 的内花键与外花键隔套上的外花键啮合, 扇形齿轮固定连接着由铰接销轴、 上 摆臂连杆、 下摆臂连杆、 刀具连杆组成的平行四边形刀架, 行星齿轮支撑体旋 转吋带动平行四边形刀架、 轴承组件、 外花键隔套及丝杆滑套同步旋转, 平行 四边形刀架上的刀具连杆端部连接刀具, 该刀具垂直待加工工件, 完成对工件 的切削, 在切削过程中通过第二动力件带动圆盘拨叉继而带动丝杆滑套沿中空 轴套轴线运动, 丝杆滑套上的外圆螺纹与扇形齿轮上斜齿啮合, 使得扇形齿轮 旋转一定角度, 从而调节平行四边形刀架上的刀具对工件的加工半径, 完成刀 具加工半径的在线调整, 自动化程度高, 实现在线调刀, 改变了现有无心车床 需停机后通过人工调刀来实现加工要求的问题, 同吋保证了调刀的精度, 提高 了效率, 在高速切削状态下能稳定工作, 并且可同吋加工多个工件, 加工效率 高, 提高成品精度, 降低设备故障率, 节约维护成本, 具有结构简单、 设计合 理、 操作方便、 加工精度高、 加工范围广泛、 设备有效功率高、 性价比合理、 制造使用成本低等优点。  [0018] The present invention provides a planetary centerless lathe with adjustable processing radius. The planetary fixture in the centerless lathe is provided with a uniformly distributed hollow sleeve, and the hollow sleeve is fixedly mounted with bearing assemblies and planetary gears in sequence. The support body and the planetary gear ring, the power of the sun center gear receiving the first power component is transmitted to the planetary gear ring of the circumference, the planetary gear ring drives the planetary gear support body to rotate, and the same disk fork is mounted on the ring of the screw sleeve In the groove, the screw sleeve is movably mounted on the hollow sleeve, and the inner spline in the third through hole of the screw sleeve is engaged with the external spline on the outer spline spacer, and the sector gear is fixedly connected by the hinge Parallel quadrilateral tool holder consisting of pin, upper swing arm link, hem arm link and tool link, planetary gear support rotating 吋 driving parallelogram tool holder, bearing assembly, external spline spacer and screw sleeve synchronization Rotating, the end of the tool connecting rod on the parallelogram tool holder is connected to the tool, the tool is to be processed perpendicularly to the workpiece, and the cutting of the workpiece is completed, and the second movement is performed during the cutting process. The driving of the disc fork further drives the screw sleeve to move along the axis of the hollow sleeve, and the external thread on the screw sleeve meshes with the helical gear on the sector gear, so that the sector gear rotates by a certain angle, thereby adjusting the parallelogram cutter The machining radius of the tool to the workpiece, the online adjustment of the tool radius, the high degree of automation, the online adjustment of the knife, the problem of the existing heartless lathe after the need to stop the manual adjustment to achieve the processing requirements, the same guarantee The precision of the knife improves the efficiency, can work stably under high-speed cutting state, and can process multiple workpieces at the same time, high processing efficiency, improve finished product precision, reduce equipment failure rate, save maintenance cost, simple structure and reasonable design. It has the advantages of convenient operation, high processing precision, wide processing range, high equipment effective power, reasonable cost performance and low manufacturing cost.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0019] 为了易于说明, 本发明由下述的较佳实施例及附图作以详细描述。 [0020] 图 1为本发明一种加工半径可调的行星式无心车床处于未车削状态吋的剖面结 构示意图; [0019] For ease of explanation, the present invention is described in detail by the following preferred embodiments and the accompanying drawings. 1 is a schematic cross-sectional structural view of a planetary centerless lathe with an adjustable machining radius in an unturned state according to the present invention;
[0021] 图 2为本发明一种加工半径可调的行星式无心车床处于车削状态吋的剖面结构 示意图;  2 is a schematic cross-sectional view showing a planetary centerless lathe with an adjustable machining radius in a turning state;
[0022] 图 3为本发明一种加工半径可调的行星式无心车床中一个行星齿轮圈的剖面结 构示意图;  3 is a schematic cross-sectional view showing a planetary gear ring in a planetary centerless lathe with adjustable machining radius according to the present invention;
[0023] 图 4为本发明一种加工半径可调的行星式无心车床俯视图;  4 is a top view of a planetary centerless lathe with adjustable machining radius according to the present invention;
[0024] 图 5为本发明一种加工半径可调的行星式无心车床中行星固定架俯视图; 5 is a top plan view of a planetary mount in a planetary centerless lathe with adjustable machining radius according to the present invention;
[0025] 图 6为本发明一种加工半径可调的行星式无心车床中行星固定架半剖视图; [0026] 图 7为本发明一种加工半径可调的行星式无心车床中行星齿轮支撑体一种角度 的结构示意图; 6 is a half cross-sectional view of a planetary mount in a planetary centerless lathe with adjustable machining radius according to the present invention; [0026] FIG. 7 is a planetary gear support in a planetary centerless lathe with adjustable machining radius according to the present invention; An architectural schematic diagram of an angle;
[0027] 图 8为本发明一种加工半径可调的行星式无心车床中行星齿轮支撑体另一种角 度的结构示意图;  8 is a schematic structural view showing another angle of a planetary gear support body in a planetary centerless lathe with an adjustable machining radius according to the present invention;
[0028] 图 9为本发明一种加工半径可调的行星式无心车床中丝杆滑套一种角度的结构 示意图;  9 is a schematic structural view of an angle of a screw sleeve of a planetary centerless lathe with an adjustable processing radius according to the present invention;
[0029] 图 10为本发明一种加工半径可调的行星式无心车床中丝杆滑套另一种角度的结 构示意图;  10 is a schematic view showing another structure of a screw sleeve of a planetary centerless lathe with an adjustable processing radius according to the present invention;
[0030] 图 11为本发明一种加工半径可调的行星式无心车床中外花键隔套一种角度的结 构示意图;  11 is a schematic structural view showing an angle of an outer spline spacer in a planetary centerless lathe with an adjustable processing radius according to the present invention;
[0031] 图 12为本发明一种加工半径可调的行星式无心车床中外花键隔套另一种角度的 结构示意图;  [0031] FIG. 12 is a schematic structural view showing another angle of an outer spline spacer in a planetary centerless lathe with an adjustable processing radius according to the present invention;
[0032] 图 13为本发明一种加工半径可调的行星式无心车床中外花键隔套与丝杆滑套配 合的结构示意图;  [0032] FIG. 13 is a schematic view showing the structure of a spline outer sleeve and a screw sleeve in a planetary centerless lathe with adjustable processing radius according to the present invention;
[0033] 图 14为本发明一种加工半径可调的行星式无心车床中圆盘拨叉的结构示意图; [0034] 图 15为本发明一种加工半径可调的行星式无心车床中圆盘拨叉未与中空轴套套 接吋的结构示意图;  14 is a schematic structural view of a disc fork in a planetary centerless lathe with adjustable machining radius according to the present invention; [0034] FIG. 15 is a disc of a planetary centerless lathe with adjustable machining radius according to the present invention; A schematic view of the structure in which the fork is not connected to the hollow shaft sleeve;
[0035] 图 16为本发明一种加工半径可调的行星式无心车床中圆盘拨叉与中空轴套套接 吋的结构示意图; [0036] 图 17为本发明一种加工半径可调的行星式无心车床中圆盘拨叉未与丝杆滑套套 接吋的结构示意图; 16 is a schematic structural view of a disk fork and a hollow shaft sleeve in a planetary centerless lathe with adjustable machining radius according to the present invention; [0036] FIG. 17 is a schematic structural view of a planetary centerless lathe in which the machining radius is adjustable, in which the disc fork is not connected to the screw sleeve;
[0037] 图 18为本发明一种加工半径可调的行星式无心车床中圆盘拨叉与丝杆滑套套接 吋的结构示意图;  18 is a schematic structural view of a disk fork and a screw sleeve sleeve in a planetary centerless lathe with an adjustable processing radius according to the present invention;
[0038] 图 19为本发明一种加工半径可调的行星式无心车床中拨叉动力丝杆一种角度的 结构示意图;  19 is a schematic structural view showing an angle of a fork power screw in a planetary centerless lathe with an adjustable machining radius according to the present invention;
[0039] 图 20为本发明一种加工半径可调的行星式无心车床中拨叉动力丝杆另一种角度 的结构示意图;  20 is a schematic structural view showing another angle of a fork power screw in a planetary centerless lathe with an adjustable machining radius according to the present invention;
[0040] 其中附图标记为: 1、 圆盘; 2、 轴承组件; 3、 行星齿轮支撑体; 4、 行星齿轮 圈; 5、 铰接销轴; 6、 摆臂连杆; 7、 刀具连杆; 8、 刀具; 9、 中空轴套; 10、 扇形齿轮; 11、 外花键隔套; 12、 圆盘拨叉; 13、 丝杆滑套; 14、 导向滚轮; 1 5、 工件; 16、 太阳中心齿轮; 17、 动力电机; 18、 支撑壳体; 19、 拨叉动力丝 杆; 20、 蜗轮; 21、 蜗杆; 22、 蜗杆皮带轮; 23、 拨叉动力电机; 24、 拨叉动 力电机皮带轮; 25、 传动带; 26、 铰接肋板; 27、 进料孔; 28、 中心孔; 29、 丝杆孔位; 30、 轴承组件限位台阶; 31、 端面滚针轴承; 32、 扁平通孔; 33、 第一通孔; 34、 第二通孔; 35、 上铰接销轴孔; 36、 下铰接销轴孔; 37、 角接 触球轴承; 38、 内隔套; 39、 外隔套; 40、 锁紧螺母; 51、 上活动铰接销轴; 5 2、 上固定铰接销轴; 53、 下活动铰接销轴; 54、 下固定铰接销轴; 61、 上摆臂 连杆; 62、 下摆臂连杆; 121、 幵孔; 122、 凸台孔; 123、 圆盘拨叉内螺纹孔; 131、 第三通孔; 132、 第四通孔; 133、 环形凹槽; 191、 固定板; 192、 凸台; 193、 固定板内螺纹孔。  [0040] wherein the reference numerals are: 1, the disc; 2, the bearing assembly; 3, the planetary gear support; 4, the planetary gear ring; 5, the hinge pin; 6, the swing arm link; 7, the tool link 8, knives; 9, hollow shaft sleeve; 10, sector gear; 11, external spline spacer; 12, disc fork; 13, screw sleeve; 14, guide roller; 1 5, workpiece; Solar center gear; 17, power motor; 18, support shell; 19, fork power screw; 20, worm gear; 21, worm; 22, worm pulley; 23, fork power motor; 24, fork power motor pulley 25, transmission belt; 26, hinge ribs; 27, feed hole; 28, center hole; 29, screw hole position; 30, bearing assembly limit step; 31, end needle roller bearing; 32, flat through hole; 33, the first through hole; 34, the second through hole; 35, the upper hinge pin hole; 36, the lower hinge pin hole; 37, the angular contact ball bearing; 38, the inner spacer; 39, the outer spacer; 40 , lock nut; 51, upper hinge pin; 5 2, fixed hinge Pin shaft; 53, lower movable hinge pin; 54, lower fixed hinge pin; 61, upper swing arm link; 62, lower swing arm link; 121, boring; 122, boss hole; 123, disc The inner threaded hole of the fork; 131, the third through hole; 132, the fourth through hole; 133, the annular groove; 191, the fixing plate; 192, the boss; 193, the threaded hole in the fixing plate.
本发明的实施方式 Embodiments of the invention
[0041] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例 , 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体实施例仅仅用 以解释本发明, 并不用于限定本发明。  The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0042] 请参照图 1-20, 本发明的一种加工半径可调的行星式无心车床, 包括: 行星固 定架, 行星动力机构, 导向滚轮 14, 刀具调节机构。 该导向滚轮 14对工件 15进 行导向。 该行星固定架包括: 圆盘 1, 设置在圆盘 1一侧与该圆盘 1固定连接的支 撑壳体 18, 设置在圆盘 1另一侧与该圆盘 1固定连接的中空轴套 9。 该中空轴套 9 的数量为四个以上, 优选为四个, 如图 5所示, 以圆盘 1中心均匀分布。 该圆盘 1 上对应中空轴套 9处幵设有便于工件 15通过的进料孔 27, 该圆盘 1的中心处幵设 有中心孔 28, 具体参见图 5-6。 Referring to FIGS. 1-20, a planetary centerless lathe with adjustable machining radius includes: a planetary mount, a planetary power mechanism, a guide roller 14, and a tool adjustment mechanism. The guide roller 14 feeds the workpiece 15 Line oriented. The planetary mount comprises: a disc 1 , a support housing 18 fixedly connected to the disc 1 on one side of the disc 1 , and a hollow sleeve 9 fixedly connected to the disc 1 on the other side of the disc 1 . The number of the hollow bushings 9 is four or more, preferably four, as shown in Fig. 5, and is evenly distributed at the center of the disk 1. A corresponding hole 27 for facilitating the passage of the workpiece 15 is disposed on the corresponding hollow sleeve 9 of the disc 1. The center of the disc 1 is provided with a central hole 28, as shown in FIG. 5-6.
[0043] 该行星动力机构包括: 第一动力件, 太阳中心齿轮 16, 行星齿轮圈 4, 行星齿 轮支撑体 3, 轴承组件 2。 该第一动力件固定在行星固定架上, 该太阳中心齿轮 1 6与第一动力件动力连接。 该第一动力件为动力电机 17, 该动力电机 17上设置有 电机轴, 该电机轴通过平键安装在太阳中心齿轮 16内。 该行星齿轮圈 4均匀分布 在太阳中心齿轮 16周部与太阳中心齿轮 16啮合并固定套接在行星齿轮支撑体 3上 。 该行星齿轮支撑体 3、 轴承组件 2及行星齿轮圈 4的数量与中空轴套 9的数量相 等。 参见图 7-8, 该行星齿轮支撑体 3中心幵设有呈台阶状的通孔, 分别为第一通 孔 33及第二通孔 34, 该第二通孔 34孔径大于该第一通孔 33孔径, 该第一通孔 33 内固定安装轴承组件 2, 该轴承组件 2固定安装在中空轴套 9上, 该中空轴套 9上 设置有轴承组件限位台阶 30, 对轴承组件 2安装吋起限位作用, 具体参见图 3, 该轴承组件 2包括: 外隔套 39, 内隔套 38, 两个角接触球轴承 37 ; 该两个角接触 球轴承 37采用高精密角接触球轴承, 背靠背配置套接在中空轴套 9上, 该内隔套 38、 外隔套 39依次安装在两个角接触球轴承 37之间, 用来调节两个高精密角接 触球轴承 37的距离, 起到支撑和调整游隙的作用。 该高精密角接触球轴承 37按 一定的预载荷要求, 选配组合成对, 0型背对背配置, 当轴承安装在机器上紧固 后, 完全消除了轴承中的游隙, 并使套圈和钢球处于预紧状态, 载荷线向轴承 轴分幵,可承受作用于两个方向上的轴向载荷, 能承受以径向载荷为主的径向、 轴向双向联合载荷, 也可以承受纯径向载荷, 而且可承受倾覆力矩, 提供刚性 相对较高的轴承配置和旋转精度, 能在较高的转速下工作。 同吋该中空轴套 9端 部外圆上幵设有外螺纹, 该外螺纹上安装有固定轴承组件 2的锁紧螺母 40。  [0043] The planetary power mechanism includes: a first power member, a sun center gear 16, a planetary gear ring 4, a planetary gear support 3, and a bearing assembly 2. The first power member is fixed to a planet mount, and the sun center gear 16 is powerally coupled to the first power member. The first power member is a power motor 17, and the power motor 17 is provided with a motor shaft which is mounted in the sun center gear 16 by a flat key. The planetary gear ring 4 is evenly distributed. The sun center gear 16 is meshed with the sun center gear 16 and fixedly sleeved on the planetary gear support 3. The number of the planetary gear support 3, the bearing assembly 2 and the planetary gear ring 4 is equal to the number of the hollow bushings 9. Referring to FIG. 7-8, the center of the planetary gear support body 3 is provided with a stepped through hole, which is a first through hole 33 and a second through hole 34 respectively. The second through hole 34 has a larger aperture than the first through hole. The first through hole 33 is fixedly mounted with a bearing assembly 2, and the bearing assembly 2 is fixedly mounted on the hollow sleeve 9, and the hollow sleeve 9 is provided with a bearing assembly limiting step 30 for mounting the bearing assembly 2. Referring to FIG. 3, the bearing assembly 2 includes: an outer spacer 39, an inner spacer 38, and two angular contact ball bearings 37; the two angular contact ball bearings 37 are made of high-precision angular contact ball bearings. The back-to-back configuration is sleeved on the hollow sleeve 9, and the inner spacer 38 and the outer spacer 39 are sequentially installed between the two angular contact ball bearings 37 for adjusting the distance between the two high-precision angular contact ball bearings 37. To support and adjust the role of play. The high-precision angular contact ball bearings 37 are matched and assembled in a pair according to certain preload requirements. The 0-type back-to-back configuration completely eliminates the play in the bearing when the bearing is mounted on the machine, and the ferrule and The steel ball is pre-tightened, the load line is branched to the bearing shaft, can withstand the axial load acting in two directions, can withstand the radial and axial two-way combined load mainly for radial load, and can also withstand pure Radial load, and can withstand overturning moments, provides relatively rigid bearing configurations and rotational accuracy, and can operate at higher speeds. At the same time, the outer circumference of the hollow sleeve 9 is provided with an external thread on which the lock nut 40 for fixing the bearing assembly 2 is mounted.
[0044] 该行星齿轮支撑体 3上还幵设有与第一通孔 33及第二通孔 34相通的扁平通孔 32 , 该扁平通孔 32的数量为三个以上, 优选为四个, 如图 8所示, 以行星齿轮支撑 体 3中心均匀分布。 该扁平通孔 32两侧位于第二通孔 34上部幵设有两个铰接销轴 孔, 分别为上铰接销轴孔 35及下铰接销轴孔 36, 该上铰接销轴孔 35与下铰接销 轴孔 36连线与中空轴套 9轴线垂直, 作为本发明的一种优选, 该行星齿轮支撑体 3上设置有肋板组, 该肋板组的数量与扁平通孔 32的数量相等, 以行星齿轮支撑 体 3中心均匀分布。 该肋板组由两块平行的肋板 26组成, 该两块平行的肋板 26之 间形成扁平通孔 32。 [0044] The planetary gear support body 3 is further provided with a flat through hole 32 communicating with the first through hole 33 and the second through hole 34, and the number of the flat through holes 32 is three or more, preferably four. As shown in Fig. 8, the center of the planetary gear support 3 is evenly distributed. Two sides of the flat through hole 32 are located at the upper part of the second through hole 34, and two hinge pins are arranged The holes are respectively an upper hinge pin hole 35 and a lower hinge pin hole 36. The upper hinge pin hole 35 and the lower hinge pin hole 36 are perpendicular to the axis of the hollow sleeve 9, as a preferred embodiment of the present invention, The planetary gear support 3 is provided with a rib group, the number of which is equal to the number of the flat through holes 32, and is evenly distributed at the center of the planetary gear support 3. The set of ribs consists of two parallel ribs 26, between which two flat ribs 32 are formed.
[0045] 该刀具调节机构包括: 第二动力件, 圆盘拨叉 12, 丝杆滑套 13, 外花键隔套 11 , 平行四边形刀架。 该第二动力件安装在支撑壳体 18内, 该第二动力件穿过中 心孔 28与圆盘拨叉 12固定连接并带动圆盘拨叉 12沿圆盘 1轴线方向运动。 该第二 动力件包括: 拨叉动力丝杆 19, 蜗轮 20, 蜗杆 21, 拨叉动力电机 23, 传动带 25 。 该拨叉动力丝杆 19穿过中心孔 28与圆盘拨叉 12固定连接, 该拨叉动力丝杆 19 一端设置有固定板 191, 该固定板 191中心处设置有凸台 192, 该固定板 191上以 凸台 192为中心均匀幵设有四个以上的固定板内螺纹孔 193, 优选为六个, 如图 1 9。 该圆盘拨叉 12中心处幵设有凸台孔 122, 该圆盘拨叉 12上以凸台孔 122为中心 均匀幵设有与固定板内螺纹孔 193数量对应的圆盘拨叉内螺纹孔 123, 该拨叉动 力丝杆 19通过凸台 192安装在凸台孔 122内、 螺钉穿过圆盘拨叉内螺纹孔 123及固 定板内螺纹孔 193与圆盘拨叉 12固定连接。 该蜗轮 20中心处幵设有内孔, 该内孔 上设置有内螺纹, 该蜗轮 20通过内螺纹啮合套接在拨叉动力丝杆 19上, 该蜗杆 2 1与蜗轮 20啮合连接, 该蜗杆 21上设置有蜗杆皮带轮 22, 该拨叉动力电机 23固定 安装在支撑壳体 18上, 该拨叉动力电机 23上设置有拨叉动力电机皮带轮 24, 该 蜗杆皮带轮 22与拨叉动力电机皮带轮 24之间通过传动带 25动力传输, 该支撑壳 体 18上幵设有便于拨叉动力丝杆 19运动穿行的丝杆孔位 29, 如图 6所示。  [0045] The tool adjustment mechanism comprises: a second power component, a disc fork 12, a screw sleeve 13, an external spline spacer 11, and a parallelogram cutter. The second power member is mounted in the support housing 18, and the second power member is fixedly coupled to the disc fork 12 through the center hole 28 and drives the disc fork 12 to move in the axial direction of the disc 1. The second power member includes: a fork power screw 19, a worm wheel 20, a worm 21, a fork power motor 23, and a transmission belt 25. The fork power screw 19 is fixedly connected to the disc fork 12 through the center hole 28, and one end of the fork power screw 19 is provided with a fixing plate 191, and a center of the fixing plate 191 is provided with a boss 192, the fixing plate On the 191, four or more fixing plate internal thread holes 193 are provided evenly around the boss 192, preferably six, as shown in FIG. The center of the disc fork 12 is provided with a boss hole 122. The disc fork 12 is uniformly provided with a disc fork internal thread corresponding to the number of threaded holes 193 in the fixing plate centering on the boss hole 122. The hole 123, the fork power screw 19 is mounted in the boss hole 122 through the boss 192, and the screw is fixedly connected to the disc fork 12 through the disc fork internal thread hole 123 and the fixing plate inner thread hole 193. An inner hole is disposed at a center of the worm wheel 20, and the inner hole is provided with an internal thread. The worm wheel 20 is sleeved on the fork power screw 19 by an internal thread, and the worm 2 is meshed with the worm wheel 20, the worm A worm pulley 22 is disposed on the 21, and the fork power motor 23 is fixedly mounted on the support housing 18, and the fork power motor 23 is provided with a fork power motor pulley 24, the worm pulley 22 and the fork power motor pulley 24 Between the power transmission by the transmission belt 25, the support housing 18 is provided with a screw hole 29 for facilitating the movement of the fork power screw 19, as shown in FIG.
[0046] 该丝杆滑套 13、 外花键隔套 11的数量与中空轴套 9的数量相等。 参见图 10, 该 丝杆滑套 13中心幵设有呈台阶状的通孔, 分别为第三通孔 131及第四通孔 132, 该第三通孔 131孔径大于第四通孔 132孔径, 该第三通孔 131内设置有与丝杆滑套 13轴线平行的内花键, 该丝杆滑套 13外周上对应第三通孔 131位置处设置有外圆 螺纹, 该丝杆滑套 13外周上对应第四通孔 132位置处设置有环形凹槽 133。 该外 花键隔套 11外周上设置有外花键, 该外花键隔套 11通过外花键与内花键配合安 装在第三通孔 131内。 该丝杆滑套 13的第四通孔 132活动套接在中空轴套 9上, 方 便旋转, 该外花键隔套 11固定安装在轴承组件 2上。 该平行四边形刀架的数量与 扁平通孔 32的数量相等, 该平行四边形刀架包括: 扇形齿轮 10, 铰接销轴 5, 摆 臂连杆 6, 刀具连杆 7; 该摆臂连杆 6包括: 上摆臂连杆 61、 下摆臂连杆 62。 该铰 接销轴 5分为: 活动安装在上铰接销轴孔 35内的上固定铰接销轴 52, 活动安装在 下铰接销轴孔 36内的下固定铰接销轴 54, 上活动铰接销轴 51, 下活动铰接销轴 5 3。 该上摆臂连杆 61两端分别固定连接上固定铰接销轴 52、 上活动铰接销轴 51, 该下摆臂连杆 62两端分别固定连接下固定铰接销轴 54、 下活动铰接销轴 53。 该 刀具连杆 7—端与上活动铰接销轴 51铰接, 该刀具连杆 7同上铰接销轴孔 35与下 铰接销轴孔 36距离位置处与下活动铰接销轴 53铰接, 该刀具连杆 7的另一端连接 有刀具 8。 该扇形齿轮 10安装在扁平通孔 32内与下固定铰接销轴 54固定连接, 该 扇形齿轮 10上设置有斜齿, 该扇形齿轮 10通过斜齿和外圆螺纹配合与丝杆滑套 1 3啮合连接, 参见图 3。 [0046] The number of the screw sleeves 13 and the outer spline spacers 11 is equal to the number of the hollow sleeves 9. Referring to FIG. 10, the center of the screw sleeve 13 is provided with a stepped through hole, which is a third through hole 131 and a fourth through hole 132, respectively. The third through hole 131 has a larger aperture than the fourth through hole 132. An inner spline parallel to the axis of the screw sleeve 13 is disposed in the third through hole 131. The outer circumference of the screw sleeve 13 is provided with an outer circular thread at a position corresponding to the third through hole 131. The screw sleeve 13 is provided. An annular groove 133 is provided at a position corresponding to the fourth through hole 132 on the outer circumference. The outer spline spacer 11 is provided with an outer spline on the outer circumference thereof, and the outer spline spacer 11 is mounted in the third through hole 131 by the outer spline and the inner spline. The fourth through hole 132 of the screw sleeve 13 is slidably sleeved on the hollow sleeve 9 Rotating, the outer spline spacer 11 is fixedly mounted on the bearing assembly 2. The number of the parallelogram-shaped tool holders is equal to the number of the flat-shaped through-holes 32. The parallelogram-shaped tool holder includes: a sector gear 10, a hinge pin 5, a swing arm link 6, and a tool link 7; the swing arm link 6 includes : Upper swing arm link 61 and lower swing arm link 62. The hinge pin 5 is divided into: an upper fixed hinge pin 52 movably mounted in the upper hinge pin hole 35, a lower fixed hinge pin 54 movably mounted in the lower hinge pin hole 36, and a movable hinge pin 51, Lower movable hinge pin 5 3 . The upper swing arm link 61 is fixedly connected to the upper fixed hinge pin 52 and the upper movable hinge pin 51. The two ends of the swing arm link 62 are fixedly connected to the lower fixed hinge pin 54 and the lower movable hinge pin 53 respectively. . The tool connecting rod 7 end is hinged with the upper movable hinge pin shaft 51, and the tool connecting rod 7 is hinged with the lower movable hinge pin shaft 53 at a position away from the upper hinge pin hole hole 36 and the lower movable hinge pin shaft 53. The other end of 7 is connected with a cutter 8. The sector gear 10 is mounted in the flat through hole 32 and is fixedly connected to the lower fixed hinge pin 54. The sector gear 10 is provided with helical teeth. The sector gear 10 is matched with the screw sleeve by the helical teeth and the external thread. Engagement connection, see Figure 3.
[0047] 该圆盘拨叉 12的圆周上均匀幵设有与丝杆滑套 13数量相等的幵孔 121, 该丝杆 滑套 13通过环形凹槽 133安装在幵孔 121内, 该幵孔 121的设置不仅方便圆盘拨叉 12安装在丝杆滑套 13上, 同吋旋动圆盘拨叉 12将丝杆滑套 13旋到幵孔 121的最底 部圆周处, 对丝杆滑套 13进行直线运动控制的稳定性更好, 进一步, 参见图 3, 该环形凹槽 133内圆盘拨叉 12两侧各安装有端面滚针轴承 31, 方便丝杆滑套 13旋 转而不受圆盘拨叉 12的影响。  [0047] The circumference of the disc fork 12 is evenly provided with a bore 121 equal to the number of the screw sleeves 13, and the screw sleeve 13 is mounted in the bore 121 through the annular groove 133. The setting of 121 not only facilitates the installation of the disc fork 12 on the screw sleeve 13, but also rotates the disc fork 12 to screw the screw sleeve 13 to the bottom circumference of the bore 121, and the sleeve is swung. 13 The stability of the linear motion control is better. Further, referring to FIG. 3, the annular needle bearing 133 has end face needle bearings 31 mounted on both sides of the circular fork 133, which facilitates the rotation of the screw sleeve 13 without being rounded. The effect of the fork fork 12.
[0048] 该行星式无心车床的工作原理为: 该无心车床中行星固定架上设置有均匀分布 的中空轴套 9, 该中空轴套 9上依次固定安装有轴承组件 2、 行星齿轮支撑体 3及 行星齿轮圈 4, 太阳中心齿轮 16接收第一动力件的动力传输至周部的行星齿轮圈 4, 行星齿轮圈 4带动行星齿轮支撑体 3旋转, 同吋圆盘拨叉 12安装在丝杆滑套 13 的环形凹槽 133内, 当该圆盘拨叉 12的幵孔 121最底部圆周的圆心与丝杆滑套 13 的圆心不重合吋, 该圆盘拨叉 12不能拨动丝杆滑套 13沿丝杆滑套 13轴线方向移 动, 当该圆盘拨叉 12的幵孔 121最底部圆周的圆心与丝杆滑套 13的圆心重合吋, 该圆盘拨叉 12可以拨动丝杆滑套 13沿丝杆滑套 13轴线方向移动, 且移动稳定可 靠。 丝杆滑套 13活动安装在中空轴套 9上, 丝杆滑套 13上第三通孔 131内的内花 键与外花键隔套 11上的外花键啮合, 扇形齿轮 10固定连接着由铰接销轴 5、 上摆 臂连杆 61、 下摆臂连杆 62、 刀具连杆 7组成的平行四边形刀架, 该刀具连杆 7上 两处铰接的长度与该每块肋板 26上的两个铰接销轴孔孔距等长, 行星齿轮支撑 体 3旋转吋带动平行四边形刀架、 轴承组件 2、 外花键隔套 11及丝杆滑套 13同步 旋转, 平行四边形刀架上的刀具连杆 7端部连接刀具 8, 该刀具 8垂直待加工工件 15, 完成对工件 15的切削, 在切削过程中通过第二动力件带动圆盘拨叉 12继而 带动丝杆滑套 13沿中空轴套 9轴线运动, 丝杆滑套 13上的外圆螺纹与扇形齿轮 10 上斜齿啮合, 使得扇形齿轮 10旋转一定角度, 该扇形齿轮 10旋转带动摆臂连杆 6 旋转一定角度, 由两根等长的摆臂连杆 6与该刀具连杆 7、 铰接销轴 5、 肋板 26构 成一个平行四边形刀架, 该肋板 26上的两个铰接销轴孔轴线的连线垂直于待加 工工件 15, 该刀具连杆 7平行于该两个铰接销轴孔轴线的连线, 也垂直于待加工 棒料 15, 使得位于该刀具连杆 7上安装的刀具 8也垂直于待加工工件 15, 多个刀 具 8同吋车削该待加工工件 15。 该待加工工件 15在该导向滚轮 14上直线移动, 该 四个或多个刀具 8同吋车削该待加工工件 15。 [0048] The working principle of the planetary centerless lathe is as follows: The planetary fixing frame of the centerless lathe is provided with a uniformly distributed hollow bushing 9 on which the bearing assembly 2 and the planetary gear supporting body 3 are fixedly mounted. And the planetary gear ring 4, the sun sun gear 16 receives the power of the first power component and transmits it to the planetary gear ring 4 of the circumference. The planetary gear ring 4 drives the planetary gear support 3 to rotate, and the same disk fork 12 is mounted on the screw In the annular groove 133 of the sliding sleeve 13, when the center of the bottommost circumference of the bore 121 of the disc fork 12 does not coincide with the center of the screw sleeve 13, the disc fork 12 cannot slide the screw The sleeve 13 moves in the axial direction of the screw sleeve 13 . When the center of the bottom circumference of the bore 121 of the disc fork 12 coincides with the center of the screw sleeve 13 , the disc fork 12 can be used to move the screw The sliding sleeve 13 moves along the axial direction of the screw sleeve 13 and the movement is stable and reliable. The screw sleeve 13 is movably mounted on the hollow sleeve 9, and the inner spline in the third through hole 131 of the screw sleeve 13 is engaged with the external spline on the outer spline spacer 11, and the sector gear 10 is fixedly connected By the hinge pin 5, the upper pendulum a parallelogram tool holder composed of an arm link 61, a sway arm link 62, and a tool link 7, the length of the two hinges on the tool link 7 and the distance between the two hinge pin holes on each of the ribs 26 The same length, the planetary gear support 3 rotates to drive the parallelogram cutter holder, the bearing assembly 2, the outer spline spacer 11 and the screw sleeve 13 to rotate synchronously, and the cutter link 7 on the parallelogram cutter is connected to the cutter 8 The cutter 8 is perpendicular to the workpiece 15 to be processed, and the cutting of the workpiece 15 is completed. During the cutting process, the disc shifting fork 12 is driven by the second power member, and then the screw sleeve 13 is driven to move along the axis of the hollow sleeve 9, the screw is slippery. The outer circular thread on the sleeve 13 meshes with the helical gear on the sector gear 10, so that the sector gear 10 rotates at a certain angle, and the sector gear 10 rotates to rotate the swing arm link 6 by a certain angle, and the two equal length swing arm links 6 Forming a parallelogram tool holder with the tool link 7, the hinge pin 5, and the rib 26, the line connecting the axes of the two hinge pin holes on the rib 26 is perpendicular to the workpiece 15 to be processed, the tool link 7 Parallel to the axis of the two hinge pin shafts The line, also perpendicular to the bar 15 to be processed, causes the tool 8 mounted on the tool link 7 to also be perpendicular to the workpiece 15 to be machined, and the plurality of tools 8 simultaneously turn the workpiece 15 to be machined. The workpiece 15 to be machined moves linearly on the guide roller 14, and the four or more tools 8 simultaneously turn the workpiece 15 to be machined.
[0049] 通过调节该拨叉动力电机 23的旋转方向, 改变该拨叉动力丝杆 19的移动方向, 就可以改变四个或多个刀具 8靠近该待加工工件 15进刀车削, 还是远离该待加工 工件 15退刀车削。 当该拨叉动力电机 23顺吋针旋转吋, 带动该蜗杆 21顺吋针旋 转, 蜗轮 20逆吋针旋转, 带动该拨叉动力丝杆 19、 该丝杆滑套 13及该圆盘拨叉 1 2沿轴向方向该太阳中心齿轮 16方向移动, 带动与该丝杆滑套 13相啮合传动的四 个或多个扇形齿轮 10和摆臂连杆 6旋转, 继而带动四个或多个刀具 8同吋车削该 待加工工件 15, 实现车削动作的一致性和同步性车削, 实现在线无级调节该刀 具 8车削该待加工工件 15的加工半径, 是个连续的调节过程, 不需要停机既可以 完成加工半径刀具的在线调整, 自动化程度高。  [0049] By adjusting the rotation direction of the fork power motor 23, changing the moving direction of the fork power screw 19, it is possible to change whether four or more tools 8 are turned into the workpiece 15 to be turned, or away from the The workpiece to be machined 15 is retracted and turned. When the fork power motor 23 rotates along the cymbal, the worm 21 rotates along the cymbal, and the worm wheel 20 rotates against the cymbal to drive the fork power screw 19, the screw sleeve 13 and the disc fork 1 2 moves in the axial direction of the sun center gear 16 to drive the four or more sector gears 10 and the swing arm link 6 that mesh with the screw sleeve 13 to rotate, and then drive four or more tools 8 Turning the workpiece 15 to be machined, achieving uniformity and synchronous turning of the turning operation, realizing online stepless adjustment. The tool 8 is turning the machining radius of the workpiece 15 to be processed, which is a continuous adjustment process, and can be stopped without stopping. Complete online adjustment of the machining radius tool with high degree of automation.
[0050] 以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明的保 护范围之内。  The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalents, and improvements made within the spirit and scope of the present invention should be included in the present invention. Within the scope of protection of the invention.

Claims

权利要求书 Claim
[权利要求 1] 一种加工半径可调的行星式无心车床, 其特征在于, 包括: 行星固定 架, 行星动力机构, 刀具调节机构; 所述行星固定架包括: 圆盘, 设 置在圆盘一侧与该圆盘固定连接的支撑壳体, 设置在圆盘另一侧与该 圆盘固定连接的中空轴套; 所述中空轴套的数量为四个以上, 以圆盘 中心均匀分布; 所述圆盘上对应中空轴套处幵设有便于工件通过的进 料孔, 所述圆盘的中心处幵设有中心孔;  [Claim 1] A planetary centerless lathe having an adjustable machining radius, comprising: a planetary mount, a planetary power mechanism, and a tool adjustment mechanism; the planetary mount includes: a disc, disposed on the disc a support shell fixedly connected to the disc on the side, and a hollow sleeve fixedly connected to the disc on the other side of the disc; the number of the hollow sleeves is more than four, and the center of the disc is evenly distributed; The corresponding hollow hollow sleeve on the disc is provided with a feeding hole for facilitating the passage of the workpiece, and the center of the disc is provided with a central hole;
所述行星动力机构包括: 第一动力件, 太阳中心齿轮, 行星齿轮圈, 行星齿轮支撑体, 轴承组件; 所述第一动力件固定在行星固定架上, 所述太阳中心齿轮与第一动力件动力连接; 所述行星齿轮支撑体、 轴 承组件及行星齿轮圈的数量与中空轴套的数量相等, 所述行星齿轮支 撑体中心幵设有呈台阶状的通孔, 分别为第一通孔及第二通孔, 所述 第二通孔孔径大于所述第一通孔孔径, 所述第一通孔内固定安装轴承 组件, 所述轴承组件固定安装在中空轴套上; 所述行星齿轮支撑体上 还幵设有与第一通孔及第二通孔相通的扁平通孔, 所述扁平通孔的数 量为三个以上, 以行星齿轮支撑体中心均匀分布; 所述扁平通孔两侧 位于第二通孔上部幵设有两个铰接销轴孔, 分别为上铰接销轴孔及下 铰接销轴孔, 所述上铰接销轴孔与下铰接销轴孔连线与中空轴套轴线 垂直; 所述行星齿轮圈均匀分布在太阳中心齿轮周部与太阳中心齿轮 啮合并固定套接在行星齿轮支撑体上;  The planetary power mechanism includes: a first power component, a sun sun gear, a planetary gear ring, a planetary gear support body, a bearing assembly; the first power component is fixed on the planet mount, the sun center gear and the first power The number of the planetary gear support, the bearing assembly and the planetary gear ring is equal to the number of the hollow sleeves, and the center of the planetary gear support is provided with a stepped through hole, which is a first through hole And a second through hole, the second through hole has a larger aperture than the first through hole, the first through hole is fixedly mounted with a bearing assembly, and the bearing assembly is fixedly mounted on the hollow sleeve; the planetary gear a flat through hole communicating with the first through hole and the second through hole is further disposed on the support body, and the number of the flat through holes is three or more, and the center of the planetary gear support body is evenly distributed; The side of the second through hole is provided with two hinge pin holes, which are respectively an upper hinge pin hole and a lower hinge pin hole, and the upper hinge pin hole and the lower hinge pin hole are connected with The hollow sleeve axis is perpendicular; the planetary gear ring is evenly distributed on the circumference of the sun center gear and meshes with the sun center gear and is fixedly sleeved on the planetary gear support;
所述刀具调节机构包括: 第二动力件, 圆盘拨叉, 丝杆滑套, 外花键 隔套, 平行四边形刀架; 所述丝杆滑套、 外花键隔套的数量与中空轴 套的数量相等; 所述丝杆滑套中心幵设有呈台阶状的通孔, 分别为第 三通孔及第四通孔, 所述第三通孔孔径大于第四通孔孔径, 所述第三 通孔内设置有与丝杆滑套轴线平行的内花键, 所述丝杆滑套外周上对 应第三通孔位置处设置有外圆螺纹, 所述丝杆滑套外周上对应第四通 孔位置处设置有环形凹槽; 所述外花键隔套外周上设置有外花键, 所 述外花键隔套通过外花键与内花键配合安装在第三通孔内; 所述丝杆 滑套的第四通孔活动套接在中空轴套上, 所述外花键隔套固定安装在 轴承组件上; 所述平行四边形刀架的数量与扁平通孔的数量相等, 所 述平行四边形刀架包括: 扇形齿轮, 铰接销轴, 上摆臂连杆, 下摆臂 连杆, 刀具连杆; 所述铰接销轴分为: 活动安装在上铰接销轴孔内的 上固定铰接销轴, 活动安装在下铰接销轴孔内的下固定铰接销轴, 上 活动铰接销轴, 下活动铰接销轴; 所述上摆臂连杆两端分别固定连接 上固定铰接销轴、 上活动铰接销轴, 所述下摆臂连杆两端分别固定连 接下固定铰接销轴、 下活动铰接销轴; 所述刀具连杆一端与上活动铰 接销轴铰接, 所述刀具连杆同上铰接销轴孔与下铰接销轴孔距离位置 处与下活动铰接销轴铰接, 所述刀具连杆的另一端连接有刀具; 所述 扇形齿轮安装在扁平通孔内与下固定铰接销轴固定连接, 所述扇形齿 轮上设置有斜齿, 所述扇形齿轮通过斜齿和外圆螺纹配合与丝杆滑套 啮合连接; 所述第二动力件安装在支撑壳体内, 所述第二动力件穿过 中心孔与圆盘拨叉固定连接并带动圆盘拨叉沿圆盘轴线方向运动; 所 述圆盘拨叉的圆周上均匀幵设有与丝杆滑套数量相等的幵孔, 所述丝 杆滑套通过环形凹槽安装在幵孔内。 The tool adjustment mechanism comprises: a second power component, a disc fork, a screw sleeve, an outer spline spacer, a parallelogram cutter; the number of the screw sleeve and the outer spline spacer and the hollow shaft The number of the sleeves is equal; the center of the screw sleeve is provided with a stepped through hole, which is a third through hole and a fourth through hole respectively, and the third through hole has a larger aperture than the fourth through hole, An internal spline parallel to the axis of the screw sleeve is disposed in the third through hole, and an outer circle is disposed on the outer circumference of the screw sleeve corresponding to the third through hole, and the outer circumference of the screw sleeve corresponds to the first An annular groove is disposed at the position of the four-way hole; an outer spline is disposed on the outer circumference of the outer spline spacer, and the outer spline spacer is installed in the third through hole by the external spline and the inner spline; The screw The fourth through hole of the sliding sleeve is sleeved on the hollow sleeve, and the outer spline spacer is fixedly mounted on the bearing assembly; the number of the parallelogram holder is equal to the number of the flat through holes, and the parallelogram The tool holder includes: a sector gear, a hinge pin, an upper swing arm link, a lower swing arm link, and a tool link; the hinge pin is divided into: an upper fixed hinge pin that is movably mounted in the upper hinge pin hole, a lower fixed hinge pin installed in the lower hinge pin hole, an upper hinge pin and a lower movable hinge pin; the upper arm link is fixedly connected to the fixed hinge pin and the upper hinge pin The two ends of the sway arm link are fixedly connected to the lower fixed hinge pin and the lower movable hinge pin; one end of the tool link is hinged with the upper movable hinge pin, and the tool link is the same as the upper hinge pin hole and the lower a position of the hinge pin hole is hinged to the lower movable hinge pin, and the other end of the tool link is connected with a cutter; the sector gear is installed in the flat through hole and fixedly connected with the lower fixed hinge pin. The sector gear is provided with a helical gear, and the sector gear is meshed with the screw sleeve by a helical tooth and an external thread; the second power component is mounted in the support housing, and the second power component passes through the center The hole is fixedly connected with the disc fork and drives the disc fork to move along the axis of the disc; the circumference of the disc fork is evenly provided with a bore equal to the number of the screw sleeve, the screw slide The sleeve is mounted in the bore through the annular groove.
[权利要求 2] 根据权利要求 1所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述第二动力件包括: 拨叉动力丝杆, 蜗轮, 蜗杆, 拨叉动力 电机, 传动带; 所述拨叉动力丝杆穿过中心孔与圆盘拨叉固定连接, 所述蜗轮中心处幵设有内孔, 所述内孔上设置有内螺纹, 所述蜗轮通 过内螺纹啮合套接在拨叉动力丝杆上, 所述蜗杆与蜗轮啮合连接, 所 述蜗杆上设置有蜗杆皮带轮, 所述拨叉动力电机固定安装在支撑壳体 上, 所述拨叉动力电机上设置有拨叉动力电机皮带轮, 所述蜗杆皮带 轮与拨叉动力电机皮带轮之间通过传动带动力传输。  [Claim 2] The planetary centerless lathe with adjustable machining radius according to claim 1, wherein the second power component comprises: a fork power screw, a worm wheel, a worm, a fork power motor a transmission belt; the fork power screw rod is fixedly connected to the disc fork through the center hole, the inner end of the worm wheel is provided with an inner hole, and the inner hole is provided with an internal thread, and the worm wheel is engaged by the internal thread The worm is meshed with the worm wheel, and the worm is provided with a worm pulley. The fork power motor is fixedly mounted on the support housing, and the fork motor is provided with The fork power motor pulley is transmitted between the worm pulley and the fork power motor pulley through a transmission belt.
[权利要求 3] 根据权利要求 2所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述拨叉动力丝杆一端设置有固定板, 所述固定板中心处设置 有凸台, 所述固定板上以凸台为中心均匀幵设有四个以上的固定板内 螺纹孔; 所述圆盘拨叉中心处幵设有凸台孔, 所述圆盘拨叉上以凸台 孔为中心均匀幵设有与固定板内螺纹孔数量对应的圆盘拨叉内螺纹孔 , 所述拨叉动力丝杆通过凸台安装在凸台孔内、 螺钉穿过圆盘拨叉内 螺纹孔及固定板内螺纹孔与圆盘拨叉固定连接。 [Claim 3] The planetary centerless lathe with adjustable processing radius according to claim 2, wherein one end of the fork power screw is provided with a fixing plate, and the center of the fixing plate is provided with a convex The fixing plate is evenly provided with four or more screw holes in the fixing plate centered on the boss; the center of the disc fork is provided with a boss hole, and the disc fork is convex Taiwan The hole is centered and uniformly provided with a screw-ring internal thread hole corresponding to the number of threaded holes in the fixing plate, the fork power screw is installed in the boss hole through the boss, and the screw passes through the internal thread of the disc fork The threaded hole in the hole and the fixing plate is fixedly connected with the disc fork.
根据权利要求 3所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述支撑壳体上幵设有便于拨叉动力丝杆运动穿行的丝杆孔位 根据权利要求 1所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述行星齿轮支撑体上设置有肋板组; 所述肋板组的数量与扁 平通孔的数量相等, 以行星齿轮支撑体中心均匀分布; 所述肋板组由 两块平行的肋板组成, 所述两块平行的肋板之间形成扁平通孔。 根据权利要求 1所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述环形凹槽内圆盘拨叉两侧各安装有端面滚针轴承。 The planetary centerless lathe with adjustable machining radius according to claim 3, wherein the support housing is provided with a screw hole for facilitating the movement of the fork power screw according to claim 1. A planetary centerless lathe with adjustable machining radius is characterized in that: the planetary gear support body is provided with a rib plate group; the number of the rib plate groups is equal to the number of flat through holes, supported by planetary gears The center of the body is evenly distributed; the set of ribs is composed of two parallel ribs, and flat through holes are formed between the two parallel ribs. A planetary centerless lathe with adjustable machining radius according to claim 1, wherein an end face needle bearing is mounted on each side of the disc fork in the annular groove.
根据权利要求 1所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述第一动力件为动力电机, 所述动力电机上设置有电机轴, 所述电机轴通过平键安装在太阳中心齿轮内。 The planetary centerless lathe with adjustable machining radius according to claim 1, wherein the first power component is a power motor, the power motor is provided with a motor shaft, and the motor shaft passes a flat key Installed in the sun center gear.
根据权利要求 1-7任一项所述的一种加工半径可调的行星式无心车床 , 其特征在于, 所述中空轴套上设置有轴承组件限位台阶; 所述轴承 组件包括: 外隔套, 内隔套, 两个角接触球轴承; 所述两个角接触球 轴承套接在中空轴套上, 所述内隔套、 外隔套依次安装在两个角接触 球轴承之间; 所述中空轴套端部外圆上幵设有外螺纹, 所述外螺纹上 安装有固定轴承组件的锁紧螺母。 The planetary centerless lathe with adjustable working radius according to any one of claims 1 to 7, wherein the hollow sleeve is provided with a bearing assembly limiting step; the bearing assembly comprises: a sleeve, an inner spacer, two angular contact ball bearings; the two angular contact ball bearings are sleeved on the hollow sleeve, the inner spacer and the outer spacer are sequentially installed between the two angular contact ball bearings; The outer circumference of the hollow sleeve end is provided with an external thread, and the external thread is mounted with a lock nut for fixing the bearing assembly.
根据权利要求 8所述的一种加工半径可调的行星式无心车床, 其特征 在于, 所述中空轴套的数量为四个, 每个行星齿轮支撑体上扁平通孔 的数量为四个。 A planetary centerless lathe having an adjustable machining radius according to claim 8, wherein the number of the hollow bushings is four, and the number of the flat through holes on each of the planetary gear supports is four.
根据权利要求 9所述的一种加工半径可调的行星式无心车床, 其特征 在于, 该车床还包括对工件进行导向的导向滚轮。 A planetary centerless lathe having an adjustable machining radius according to claim 9, wherein the lathe further comprises a guide roller for guiding the workpiece.
PCT/CN2017/078076 2016-03-28 2017-03-24 Planetary centerless lathe having adjustable machining radius WO2017167134A1 (en)

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