WO2017133488A1 - Clutch control method and speed reduction clutch for washing machine - Google Patents

Clutch control method and speed reduction clutch for washing machine Download PDF

Info

Publication number
WO2017133488A1
WO2017133488A1 PCT/CN2017/071905 CN2017071905W WO2017133488A1 WO 2017133488 A1 WO2017133488 A1 WO 2017133488A1 CN 2017071905 W CN2017071905 W CN 2017071905W WO 2017133488 A1 WO2017133488 A1 WO 2017133488A1
Authority
WO
WIPO (PCT)
Prior art keywords
pawl
ratchet
clutch
arm
washing machine
Prior art date
Application number
PCT/CN2017/071905
Other languages
French (fr)
Chinese (zh)
Inventor
任强军
薛昌辉
缪立春
Original Assignee
浙江三星机电股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201620100073.2U external-priority patent/CN205382327U/en
Priority claimed from CN201610071498.XA external-priority patent/CN107022874B/en
Application filed by 浙江三星机电股份有限公司 filed Critical 浙江三星机电股份有限公司
Publication of WO2017133488A1 publication Critical patent/WO2017133488A1/en

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/30Driving arrangements 
    • D06F37/40Driving arrangements  for driving the receptacle and an agitator or impeller, e.g. alternatively
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/06Bands, shoes or pads; Pivots or supporting members therefor for externally-engaging brakes

Definitions

  • the present invention relates to the field of washing machine technology, and in particular to a washing machine clutch control method and a deceleration clutch.
  • the clutch structure belongs to the core part of the deceleration clutch of the washing machine, and the clutch realizes the mutual conversion of the washing machine from the washing and dehydrating state without stopping the machine mainly depends on the clutch mechanism.
  • the clutch mechanism includes a pawl arm, a brake arm, a ratchet, and a pawl.
  • the pawl arm is fastened to the pawl, the pawl is connected with the ratchet drive, and the ratchet is connected with the clutch retaining spring drive.
  • the clutch spring of the single pawl and the ratchet clutch has two loops at one end and a radial thread end at the other end, which is embedded in the radial groove of the ratchet.
  • the clutch spring is released.
  • the pawl on the pawl arm disengages the ratchet, and the clutch spring holds the brake wheel cover and the torque bushing.
  • the clutch structure is suitable for a clutch with a one-way bearing. For example, when there is no one-way bearing, in the washing, due to the following rotation of the inner tub, in order to ensure that the pawl can effectively catch the ratchet and ensure the release state of the clutch spring, it is necessary to adopt More efficient clutch structure.
  • the clutch structure adopting the double ratchet pawl is an effective method for solving the damage of the clutch structure caused by the inner bucket following phenomenon when the one-way bearing is not used.
  • the two pawls are generally engaged and separated at the same time. In this way, when the washing machine works normally, no problem occurs, but if the clutch structure appears If it is not completely completed, the clutch may be damaged when it starts working.
  • a first object of the present invention is to provide a method for controlling a clutch of a washing machine. Specifically, the following technical solution is adopted:
  • a washing machine clutch control method the washing machine comprising a clutch mechanism, the clutch mechanism comprising a clutch spring, an upper ratchet, a lower ratchet, a first pawl and a second pawl, the lower ratchet mounted and the clutch spring
  • the rotation direction is the same, and the upper ratchet is opposite to the rotation direction of the clutch spring, the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet, the clutch spring is loosened to achieve washing.
  • the first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration;
  • the clutch control method includes:
  • the washing machine executes a washing/rinsing process to control the first pawl to engage with the lower ratchet before the second pawl and the upper ratchet begin to engage.
  • the washing machine performs a washing/rinsing process, when the depth of the first pawl entering the lower ratchet exceeds 1/5 tooth depth, preferably, when the tooth depth exceeds 1/3 tooth depth, the second pawl starts to engage with the upper ratchet .
  • the clutch control method further includes:
  • the washing machine executes a dehydration process, and controls the second pawl to start separating from the upper ratchet before the first pawl and the lower ratchet begin to separate.
  • the washing machine performs a dehydration process, and when the second pawl is away from the top of the upper ratchet by more than 0.5 mm, the first pawl and the lower ratchet begin to separate.
  • a second object of the present invention is to provide a washing machine reduction clutch, and in particular, the following technical solution is adopted:
  • the invention relates to a washing machine deceleration clutch, wherein the clutch mechanism comprises a clutch spring, an upper ratchet, a lower ratchet and a pawl arm, and the upper ratchet and the lower ratchet are respectively sleeved on the two ends of the clutch spring and are linked therewith, and the pawl arm is arranged a first pawl and a second pawl, the first pawl corresponding to the lower ratchet, and the second pawl corresponding to the upper ratchet; the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet
  • the clutch spring is loosened to achieve washing, and the first pawl is separated from the lower ratchet.
  • the clutch spring is tightened to achieve dehydration;
  • the first pawl and the second pawl are The relative angle between the two is satisfied: the washing machine performs a washing/rinsing process, and the first pawl and the lower ratchet begin to engage before the second pawl and the upper ratchet begin to engage;
  • the washing machine performs a dehydration process, and the second pawl and the upper ratchet begin to separate before the first pawl and the lower ratchet begin to separate.
  • first pawl has a first acting surface that abuts against the lower ratchet when engaged
  • second pawl has a second acting surface that abuts the upper ratchet when engaged; the first action
  • the angle between the face and the second active surface is 135° to 165°.
  • the pawl arm comprises a connecting portion and an arm body, the connecting portion is mounted on the rotating shaft and rotatable around the center thereof, the free end of the arm body is provided with a first pawl, and the middle portion of the arm body is provided with a second spine claw.
  • first pawl is fixedly disposed on the arm body
  • second pawl is elastic structure or movable relative to the arm body
  • the second pawl is rotatably disposed on the arm body, and the second pawl rotates in a direction opposite to the direction in which the upper ratchet rotates during dehydration.
  • the present invention further includes a reduction gear train and a casing; the reduction gear train is disposed in the casing, and a bearing seat is disposed on an end of the casing adjacent to the upper ratchet; the pawl arm is further provided with a positioning mechanism, the bearing seat The outer ring surface is the positioning surface of the positioning mechanism, and when the positioning mechanism is in contact with the outer ring surface of the bearing seat, the pawl cutting depth and the positioning accuracy of the pawl are defined.
  • a washing machine deceleration clutch comprises a reduction gear train, a housing and a clutch mechanism;
  • the clutch mechanism is a ratchet pawl clutching manner, comprising a ratchet wheel and a pawl arm, and the pawl arm is arranged to be engaged/separated with the ratchet wheel a decelerating/dehydrating pawl;
  • the deceleration wheel is disposed in the casing, and a bearing seat is disposed on one end of the casing near the ratchet;
  • the pawl arm is further provided with a positioning mechanism, and the outer ring surface of the bearing seat is positioned The positioning surface of the mechanism, when the positioning mechanism is in contact with the outer ring surface of the bearing housing, defines the depth at which the pawl is cut into the ratchet and the positioning accuracy of the pawl.
  • the clutch mechanism includes a clutch spring, an upper ratchet, a lower ratchet and a pawl arm, and the upper ratchet and the lower ratchet are respectively sleeved on the two ends of the clutch spring and interlocked therewith, and the first spine is disposed on the pawl arm a claw and a second pawl, the first pawl corresponding to the lower ratchet, the second pawl corresponding to the upper ratchet; the first pawl engaging with the lower ratchet, and the second pawl engaging with the upper ratchet, the clutch retaining spring Release, to achieve washing, the first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; the positioning mechanism is used for the first pawl to engage the lower ratchet, After the second pawl is engaged with the ratchet, the number of teeth of the ratchet arm is controlled
  • the pawl arm comprises a connecting portion and an arm body, the connecting portion is mounted on the rotating shaft and rotatable around the center thereof, the free end of the arm body is provided with a first pawl, and the middle portion of the arm body is provided with a second spine a claw, the positioning mechanism being disposed between the first pawl and the second pawl.
  • the positioning mechanism includes a connecting arm and a positioning block, and the connecting arm is integrally formed with the arm body of the pawl arm.
  • the connecting arm is disposed on the arm body of the pawl arm near the side of the housing, and the positioning block is disposed at the connection.
  • An end of the arm extending toward the housing, the positioning block protruding from the inner side surface of the connecting arm; the positioning block having a positioning surface in contact with the outer ring surface of the bearing housing.
  • the connecting arm is formed by a convex plane extending from the inner side wall of the arm of the pawl arm toward the side of the housing, and the upper surface of the convex plane is provided with a plurality of reinforcing ribs, and the reinforcing ribs are connected to the convex plane.
  • the positioning mechanism further includes an elastic cushion, and the elastic cushion is disposed on the positioning surface of the positioning block.
  • the positioning block has a circular arc surface, and the circular arc surface can be in contact with the outer ring surface of the bearing seat.
  • the circular arc angle corresponding to the circular arc surface of the positioning block is 20°. 40°.
  • the width of the positioning block is 1/3 to 2/3 of the outer ring width of the bearing housing, preferably 1/2 to 2/3.
  • the depth of the pawl deep into the tooth of the ratchet satisfies: the tooth height of the 1/3 ratchet to the tooth height of the 3/4 ratchet.
  • first pawl is fixedly disposed
  • second pawl is rotatably disposed
  • the second positioning mechanism is disposed on the pawl arm, and the second positioning mechanism is disposed adjacent to the second pawl, and is defined
  • a washing machine deceleration clutch comprises a brake belt, the brake band comprises a belt body, and the belt body has a flat strip structure, at least one end of the belt body is mounted on the brake arm, and the end of the belt body connected to the brake arm
  • the bending portion has a reverse bending portion, and a mounting hole is formed between the bending portion and the belt body, and the free end of the bending portion and the belt body are welded to form an integral structure.
  • bent portion has at least three solder joints between the strip and the strip.
  • the width of the strip at the mounting hole is narrowed, and the free end of the bent portion is the same as the width of the strip.
  • the bent portion has three solder joints between the strip and the two solder joints. Where the bent portion is the same as the width of the strip body, and symmetrically disposed on both sides of the center line of the strip body, and the other solder joint is disposed at a narrowed width of the strip body.
  • the two ends of the strip body are respectively mounted on the brake arm, and the two ends of the strip body respectively have a bent portion which is reversely bent, and the bent portions at the two ends respectively form a mounting hole with the strip body, and two The free end of the end bent portion is welded to the belt body to form an integral structure.
  • one end of the strip body is a first bent portion corresponding to the first mounting hole; the other end is a second bent portion corresponding to the second mounting hole; the first mounting hole is mounted on the system
  • the distal end of the boom, the length of the first bent portion is longer than the second bent portion.
  • first bent portion and the strip body have a first solder joint, a second solder joint and a third solder joint, and the first solder joint is disposed adjacent to the first mounting hole;
  • the second bend is a fourth solder joint, a fifth solder joint and a sixth solder joint between the portion and the strip, the fourth solder joint is disposed adjacent to the second mounting hole; the distance between the first solder joint and the first mounting hole is equal to The distance between the fourth solder joint and the second mounting hole.
  • the distance between the second solder joint and the third solder joint is equal to the distance between the fifth solder joint and the sixth solder joint.
  • the diameter of the solder joint between the bent portion and the strip body is not less than 4 mm.
  • the belt body is provided with a reinforcing rib, and the reinforcing rib is disposed along a center line of the belt body, and the length of the reinforcing rib is not less than 85% of the length of the belt body.
  • the washing and controlling method of the washing machine of the present invention when the washing/rinsing is performed, the first pawl and the lower ratchet are controlled to start to engage, and the second pawl and the upper ratchet are engaged to start, so that the first pawl and the lower ratchet are realized first.
  • the clutch spring is partially opened when the lower ratchet rotates. At this time, if the motor is started, the washing/rinsing can be realized without causing the clutch mechanism. damage.
  • the clutch control method of the washing machine of the present invention combines the working relationship between the working process of the washing machine and the clutch mechanism to make the clutch mechanism more stable.
  • the first pawl and the second pawl of the washing machine reduction clutch of the present invention are arranged to satisfy the first pawl "first in and out" during the rotation of the pawl arm, ensuring the overall stability of the clutch mechanism.
  • a positioning mechanism is disposed on the pawl arm, and the positioning mechanism uses the outer ring surface of the bearing seat of the housing end of the reduction gear train as a positioning surface, and the machining precision of the bearing seat is high, and the bearing seat is Under the condition of parameter determination, the design of the positioning mechanism is more convenient, and the pawl arm can be effectively positioned to avoid the deviation of the pawl on the pawl arm during the opening and resetting of the pawl arm, thereby ensuring the clutching effect of the clutch.
  • the brake belt of the deceleration clutch of the invention replaces the existing riveting method at both ends of the belt body with welding, and does not need to consider the setting of the riveting hole of the riveting, and can shorten the connection length of the two ends of the belt body to some extent, and can lengthen the belt body.
  • the length of the upper rib is to avoid bending deformation when the brake band is formed by rolling, and the degree of tension of the brake band is ensured when the brake arm opens the brake band to disengage the brake wheel.
  • FIG. 1 is a schematic structural view of a deceleration clutch of a washing machine of the present invention
  • Figure 2 is a partial cross-sectional view of the washing machine reduction clutch of the present invention
  • Figure 3 is a front elevational view of the pawl arm of the present invention.
  • Figure 4 is a left side view of the pawl arm of the present invention.
  • Figure 5 is a rear elevational view of the pawl arm of the present invention.
  • Figure 6 is a right side view of the pawl arm of the present invention.
  • Figure 7 is a cross-sectional view taken along line B-B of Figure 6 of the present invention.
  • Figure 8 is a cross-sectional view of the washing machine reduction clutch of the present invention.
  • Figure 9 is an exploded view of the clutch mechanism of the washing machine of the present invention.
  • Figure 10 is a schematic structural view of a brake belt of a deceleration clutch of the washing machine of the present invention.
  • Figure 11 is a top plan view of a brake belt of a deceleration clutch of a washing machine
  • Figure 12 is a cross-sectional view showing a brake rib of a deceleration clutch of a washing machine of the present invention
  • Figure 13 is a partial view of the mounting hole end of the brake belt of the deceleration clutch of the washing machine of the present invention.
  • a washing machine clutch control method the washing machine comprising a clutch mechanism, the clutch mechanism comprising a clutch spring, an upper ratchet, a lower ratchet, a first pawl and a second pawl, the lower ratchet mounted and the clutch spring
  • the rotation direction is the same, and the upper ratchet is opposite to the rotation direction of the clutch spring, the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet, the clutch spring is loosened to achieve washing.
  • the first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration;
  • the clutch control method includes:
  • the washing machine executes a washing/rinsing process to control the first pawl to engage with the lower ratchet before the second pawl and the upper ratchet begin to engage.
  • the washing and controlling method of the washing machine of the present invention when the washing/rinsing is performed, the first pawl and the lower ratchet are controlled to start to engage, and the second pawl and the upper ratchet are engaged to start, so that the first pawl and the lower ratchet are realized first.
  • the clutch spring is partially opened when the lower ratchet rotates. At this time, if the motor is started, the washing/rinsing can be realized without causing the clutch mechanism. damage.
  • the washing machine performs a washing/rinsing process, and when the first pawl enters the in-tooth depth of the lower ratchet by more than 1/5 tooth depth, the second pawl starts to engage with the upper ratchet.
  • the first pawl enters the in-tooth depth of the lower ratchet by more than 1/3 of the tooth depth, the second pawl and the upper ratchet begin to engage. In this way, it is ensured that the first pawl is engaged with the second pawl.
  • the washing/rinsing can be achieved without causing damage to the clutch mechanism.
  • a washing machine clutch control method further includes: the washing machine executes a dehydration process, and controls the second pawl to start separating from the upper ratchet before the first pawl and the lower ratchet start to separate.
  • the washing machine performs a dehydration process, and when the second pawl is away from the top of the upper ratchet by more than 0.5 mm, the first pawl and the lower ratchet begin to separate. In this way, it is ensured that the second pawl is separated from the first pawl.
  • the second pawl is separated, even if the first pawl is not separated, if the motor is started, no damage will be caused to the clutch mechanism.
  • the clutch control method of the washing machine of the present invention combines the working relationship between the working process of the washing machine and the clutch mechanism to make the clutch mechanism more stable.
  • the present invention also provides a washing machine deceleration clutch.
  • the clutch mechanism includes a clutch buck spring 1200, an upper ratchet 1102, a lower ratchet 1101 and a pawl arm 200, an upper ratchet 1102 and a lower ratchet.
  • the first pawl 202 and the second pawl 203 are disposed on the pawl arm 200.
  • the first pawl 202 corresponds to the lower ratchet 1101
  • the second pawl 203 corresponds to the first pawl 202.
  • the washing machine executes the washing/rinsing process, the first pawl 202 and the lower ratchet 1101 start to engage, and the second pawl 203 and the upper ratchet 1102 start to engage; the washing machine performs the dehydration process, the second pawl 203 and the upper ratchet
  • the separation begins in 1102 prior to the first pawl 202 and the lower ratchet 1101 begin to separate.
  • the washing machine deceleration clutch of the present invention sets the first pawl 202 and the second pawl 203 at an appropriate angle such that, during washing/rinsing, the first pawl 202 and the lower ratchet 1101 are controlled to start to engage before the second The pawl 203 and the upper ratchet 1102 start to engage, so that the first pawl 202 and the lower ratchet 1101 are first combined. Since the lower ratchet 1101 is mounted and the same as the clutch spring 1200, the clutch spring 1200 is at this time. When the lower ratchet 1101 rotates, it is partially opened. At this time, if the motor is started, the washing/rinsing can be realized without causing damage to the clutch mechanism. Similarly, when dehydrating, the second pawl 203 is separated from the upper ratchet 1102 first. The clutch spring is still open, and if the motor is started, it will not damage the clutch mechanism.
  • the first pawl 202 has a first active surface that abuts the lower ratchet 1101 when engaged.
  • the second pawl 203 has a second acting surface that abuts the upper ratchet 1102 when engaged; the angle between the first active surface and the second active surface is 135° to 165°.
  • the pawl arm 200 includes a connecting portion 206 and an arm body 207.
  • the connecting portion 206 is mounted on the rotating shaft 500 and rotates around the center thereof, and the free end portion of the arm body 207 A first pawl 202 is provided, and a second pawl 203 is disposed in a middle portion of the arm body.
  • the connecting portion 206 of the present invention has a fixing hole 208 on which the rotating shaft 500 is mounted.
  • the first pawl 202 is fixedly disposed on the arm body 200, and the second pawl 203 is elastic or movable relative to the arm body.
  • the elastic claw and the fixed claw are matched. It must be ensured that in the initial state, the two pawls are cut into the ratchet 1/3 ⁇ 3/4, preferably 1/2 ⁇ 3/4. In the dehydrated state, when the traction motor opens the brake arm 400, the two pawls need When the ratchet is disengaged, the pawl needs to be disengaged from the ratchet distance by ⁇ 1.5 mm, preferably ⁇ 2 mm.
  • the first pawl 202 of the present invention is fixedly disposed, the second pawl 203 is rotatably disposed; the second positioning mechanism is disposed on the pawl arm 200, and the second positioning mechanism is disposed adjacent to the second pawl 203.
  • the rotation angle of the second pawl is defined to ensure the positioning accuracy of the pawl.
  • the second positioning mechanism defines that the second pawl 203 can only rotate in one direction, ensuring overall stability of the clutch mechanism.
  • the second pawl 203 is rotatably mounted on the mounting shaft 204.
  • the mounting shaft 204 is integrally formed with the arm body 207.
  • the mounting shaft 204 is sleeved with a return spring 213.
  • One end of the return spring 213 is abutted against the arm body 207, and the other end is The second pawl 203 is stopped, so that the second pawl 203 is reset to ensure normal engagement.
  • a side of the pawl arm 200 adjacent to the bearing seat 301 extends a rib structure, and the rib structure has a positioning surface near the second pawl 203.
  • the brake arm 400 in an initial state, and the first pawl 202 on the pawl arm 200 is engaged with the lower ratchet 1101, and the second pawl 203 is engaged.
  • the clutch clutch spring 1200 is released to release the brake wheel cover 1500 and the torque bushing 1300, and the motor drives the input shaft 1400 to rotate the output shaft 1000 through the reduction gear train to realize the washing/rinsing effect;
  • the traction motor pulls the brake arm 400 apart, the pawl arm 200 is opened correspondingly, the second pawl 203 is separated from the upper ratchet 1102, the first pawl 202 is separated from the lower ratchet 1101, and the clutch spring 1200 is tightened.
  • a washing machine deceleration clutch includes a reduction gear train, a housing 300 and a clutch mechanism; the clutch mechanism is a ratchet pawl clutching manner, including a ratchet and pawl arm 200, and the pawl arm 200 is disposed a pawl for engaging/disengaging with the ratchet to achieve washing/dehydration; the reduction gear train is disposed in the housing 300, and a bearing seat 301 is disposed on one end of the housing 300 near the ratchet; the pawl arm 200 is disposed A positioning mechanism is also provided. The outer ring surface of the bearing housing 301 is a positioning surface of the positioning mechanism. When the positioning mechanism is in contact with the outer ring surface of the bearing housing 301, the depth and pawl of the pawl can be ensured. Positioning accuracy.
  • the pawl arm 200 is provided with a positioning mechanism, and the positioning mechanism is used as a positioning surface of the outer ring surface of the bearing housing 301 at the end of the housing 300 of the reduction gear train, because the machining precision of the bearing housing 301 is required.
  • the design of the positioning mechanism is more convenient under the conditions determined by the parameters of the bearing housing 301, and the pawl arm 200 can be effectively positioned to avoid the offset of the pawl on the pawl arm 200 during the opening and resetting of the pawl arm 200, thereby Make sure the clutch is clutched.
  • the positioning method of the pawl arm 200 of the present invention is suitable for the existing washing machine deceleration clutch adopting the ratchet pawl clutching mode, including a single ratchet pawl type and a double ratchet pawl type.
  • the double ratchet pawl type clutch mechanism is further illustrated as an example, but the embodiment is not limited to the double ratchet pawl type clutch mechanism.
  • the clutch mechanism includes a clutch spring 1200, an upper ratchet 1102, a lower ratchet 1101, and a pawl arm 200.
  • the upper ratchet 1102 and the lower ratchet 1101 are respectively sleeved on the clutch spring 1200.
  • the linkage, the first pawl 202 and the second pawl 203 are disposed on the pawl arm 200, the first pawl 202 corresponds to the lower ratchet 1101, and the second pawl 203 corresponds to the upper ratchet 1102; the first pawl 202 is engaged with the lower ratchet 1101, and when the second pawl 203 is engaged with the upper ratchet 1102, the clutch spring 1200 is released to achieve washing, the first pawl 202 is separated from the lower ratchet 1101, and the second pawl 203 and the upper ratchet are separated.
  • the clutch buck spring 1200 When the 1102 is separated, the clutch buck spring 1200 is tightened to achieve dehydration; the positioning mechanism is used for the first pawl 202 to engage the lower ratchet 1101, and the second pawl 203 to engage the upper ratchet 1102 to define further movement of the pawl arm 200. .
  • the deceleration clutch of the embodiment adopts the clutching mode of the double ratchet pawl.
  • the positioning mechanism and the outer ring surface of the bearing housing 301 are The contact defines further movement of the pawl arm 200.
  • the stability of the engagement of the first pawl 202 with the lower ratchet 1101, the second pawl 203 and the upper ratchet 1102 can be ensured, and on the other hand, the pawl can be avoided.
  • the arm 200 is further moved to cause crush damage to the ratchet teeth or the pawl.
  • the setting manner of the positioning mechanism determines whether the ratchet pawl can be smoothly engaged and disengaged. Therefore, as shown in FIG. 3, FIG. 4 and FIG. 5, the pawl arm 200 includes the connecting portion 206 and the arm.
  • the body 207 is mounted on the rotating shaft 500 and rotates around the center thereof.
  • the free end of the arm body 207 is provided with a first pawl 202, and the middle of the arm body is provided with a second pawl 203.
  • the positioning mechanism is disposed at Between the first pawl 202 and the second pawl 203.
  • the positioning mechanism is disposed between the first pawl 202 and the second pawl 203, which is determined by the positional relationship after the ratchet pawl is engaged, because the first pawl 202 engages the lower ratchet 1101.
  • the positioning mechanism is disposed between the first pawl 202 and the second pawl 203, and is more easily contacted with the outer ring surface of the bearing housing 301 to achieve positioning.
  • the connecting portion 206 of the present embodiment has a fixing hole 208 on which the rotating shaft 500 is mounted.
  • the positioning mechanism includes a connecting arm 201 and a positioning block 205.
  • the connecting arm 201 is integrally formed with the arm body 207 of the pawl arm 200.
  • the connecting arm 201 is disposed on the arm body 207 of the pawl arm 200 near the housing 300.
  • the positioning block 205 is disposed at one end of the connecting arm 201 extending toward the housing 300, and the positioning block 205 protrudes from the inner surface of the connecting arm 201; the positioning block 205 has contact with the outer ring surface of the bearing housing. Positioning surface.
  • the deceleration clutch of the washing machine of the embodiment only protrudes from the positioning mechanism to the housing 300, thereby achieving contact with the bearing housing 301, which can save material of the pawl arm 200 and reduce cost.
  • the connecting arm 201 is formed by a convex plane extending from the inner side wall of the arm body of the pawl arm 200 toward the side of the housing, and a plurality of reinforcing ribs are disposed on the upper surface of the convex plane, and the reinforcing ribs are connected and protruded. The free end of the plane and the outer side wall of the arm of the pawl arm. In this way, on the basis of ensuring the overall strength of the positioning mechanism, the material is reduced and the manufacturing cost is reduced.
  • the positioning mechanism further includes an elastic cushion, and the elastic cushion is disposed on the positioning surface of the positioning block. Since the positioning block usually has a certain speed impinging on the outer ring surface of the bearing seat when positioning, the reverse impact force of the outer ring surface of the bearing seat is large at the moment of the positioning contact, which is easy to cause positioning. The block is broken.
  • the invention can effectively reduce the punching of the outer ring surface of the bearing seat received by the positioning mechanism during positioning by the elastic cushion The force avoids the breakage between the positioning block and the connecting arm, on the one hand, ensuring the effectiveness of the positioning, and on the other hand, prolonging the service life of the positioning mechanism.
  • the positioning block 205 has a circular arc surface that can be attached to the outer ring surface of the bearing housing 301. In this way, the positioning block 205 of the positioning mechanism can be ensured to be closely attached to the outer ring surface of the bearing housing 301 to ensure the stability of the positioning.
  • the circular arc angle corresponding to the circular arc surface of the positioning block 205 is 20° to 40°, and the size of the positioning surface of the positioning block 205 is ensured to ensure the stability of the positioning.
  • the width of the positioning block 205 is 1/3 to 2/3 of the outer ring width of the bearing housing 301, preferably 1/2 to 2/3, further ensuring the positioning surface area of the positioning block 205.
  • the size ensures the stability of the positioning.
  • the depth of the pawl deep into the tooth of the ratchet is satisfied: 1/3 of the ratchet height
  • the tooth height of the 3/4 ratchet ensures the effectiveness and stability of the engagement
  • deepening the tooth height of the ratchet less than 3/4 ensures the effectiveness and stability of the engagement
  • deepening the tooth height of the ratchet less than 3/4 ensures the effectiveness and stability of the engagement
  • deepening the tooth height of the ratchet less than 3/4 ensuring a smooth separation of the ratchet ratchet, meanwhile, Avoid severe damage to the teeth between the pawl and the ratchet to ensure the service life.
  • the first pawl 202 of the embodiment is fixedly disposed, and the second pawl 203 is rotatably disposed; the second positioning mechanism 209 is disposed on the pawl arm 200, and the second positioning mechanism is disposed. 209 is disposed adjacent to the second pawl 203 for defining a rotational angle of the second pawl 203.
  • the second positioning mechanism 209 defines that the second pawl 203 can only rotate in one direction, ensuring the overall stability of the clutch mechanism.
  • the second pawl 203 has a positioning portion 210 that cooperates with the second positioning mechanism 209.
  • the second pawl 203 is rotatably mounted on the mounting shaft 204.
  • One end of the mounting shaft 204 is fixed to the arm body 207, and the other end of the mounting shaft 204 is mounted with a fixing nut 211 to limit the second pawl.
  • the mounting shaft 204 or the pawl arm 200 is sleeved with a return spring 213.
  • One end of the return spring 213 stops against the arm body 207, and the other end stops against the second pawl 203, so that the second pawl 203 is reset to ensure normal operation.
  • Engage. Specifically, a side of the pawl arm 200 adjacent to the bearing seat 301 extends a rib structure, and the rib structure has a positioning surface near the second pawl 203.
  • the pawl arm 200 of the embodiment is positioned on the outer ring surface of the bearing housing 301 of the housing 300. Since the bearing housing 301 is subjected to precision drawing processing, the outer circle size accuracy is high, and the positioning surface is in the middle of the two pawls. It can be well ensured that the pawl arm 200 can be effectively positioned to prevent the two pawl positions on the pawl arm 200 from shifting during the opening and resetting of the pawl arm 200, thereby ensuring the clutching effect of the clutch.
  • the positioning surface of the positioning mechanism of the pawl arm 200 of the present embodiment is 13 mm from the bottom plane height L1 of the fixing hole 208 of the pawl arm 200.
  • the positioning surface of the positioning mechanism of the pawl arm 200 is a circular arc surface centered on the center line H1 of the fixing arm 208 of the pawl arm 200, and the arc radius R is 20.8 mm.
  • the angle ⁇ between the two sides is 27.6°, and the vertical line H1 is 57 mm at the center line of the fixing hole 208 of the pawl arm 200, and the straight line distance H2 is 11.4 mm and the thickness L2 is 5 mm.
  • the brake band is an important component of the brake clutch of the washing machine.
  • the brake band is formed into a certain shape by rolling forming.
  • the brake arm is in an initial state, and the brake band prevents the inner tub from following the brake by holding the brake wheel.
  • the brake band In the dehydrated state, the brake band is on the brake arm.
  • the traction wheel is released under traction, so that the output shaft and the dewatering shaft are integrated as a whole, and the high-speed one-way rotation achieves the purpose of centrifugal dewatering.
  • the shape of the brake wheel after the roll forming needs to completely conform to the brake wheel, and in the dehydrated state, the brake belt needs a certain degree of tension to maintain the state of completely disengaging the brake wheel.
  • a washing machine deceleration clutch brake belt includes a belt body 1801.
  • the belt body 1801 has a flat strip structure, and at least one end of the belt body 1801 is mounted on the brake arm 400.
  • the belt body 1801 is manufactured.
  • One end of the boom 400 is connected with a bent portion which is bent in the opposite direction, and a mounting hole is formed between the bent portion and the belt body, and the free end of the bent portion is welded to the belt body to be integrally welded.
  • the washing machine deceleration clutch brake belt of the present invention connects the belt body 1801 and the brake arm 400 to the current riveting side.
  • the type is changed to welding, and the setting of the riveting hole of the riveting is not necessary, the connection length of the end of the belt body 1801 can be shortened to some extent, the length of the reinforcing bar 1804 on the belt body can be lengthened, and the bending can be avoided when the brake band is rolled and formed. Deformation, and the degree of tension of the brake band is ensured when the brake arm 400 opens the brake band to disengage the brake wheel.
  • the connection length is relatively large.
  • the invention replaces it with welding, and by heating the bent portion and the belt body 1801, and then heat-welding and pressing, the connection is integrated, the riveting hole is avoided, and the connection length is shorter.
  • the bent portion has at least three solder joints between the bent portion and the strip body 1801. On the one hand, the strength of the connection can be ensured, and on the other hand, the process difficulty can be reduced.
  • the width of the strip at the mounting hole of the present invention is narrowed, the free end of the bent portion is the same as the width of the strip, the bent portion has three solder joints between the strip and the two solder joints are set at the bend
  • the portion is the same as the width of the strip, and is symmetrically disposed on both sides of the center line of the strip, and the other solder joint is disposed at a narrowing of the width of the strip.
  • the tape body 1801 is narrowed at the mounting hole in order to realize that the brake band is mounted on the brake arm 400, saving installation space.
  • the brake band of the present invention can be applied to a washing machine reduction clutch in which one end is fixed to the casing 300 and the other end is connected to the brake arm 400, and can also be applied to a washing machine reduction clutch which is respectively connected to the brake arm 400 at both ends.
  • a washing machine deceleration clutch braking band is applied to a washing machine deceleration clutch respectively connected to the brake arm 400 at both ends, and the strip body 1801 has two ends respectively Mounted on the brake arm 400, the two ends of the belt body respectively have a bending portion which is bent in the opposite direction, and the bending portions at the two ends respectively form a mounting hole with the belt body, and the free end and the belt body of the bent portion at both ends Welded into a single structure.
  • one end of the strip body is a first bent portion 1802, corresponding to the first mounting hole 1803; the other end is a second bent portion 1808, corresponding to the second mounting hole 1809; the first installation
  • the hole 1803 is mounted on the distal end of the brake arm 400, and the length of the first bent portion 1802 is longer than the second bent portion 1808.
  • the present invention sets the length of the first bent portion 1802 and the length of the second bent portion 1808 to facilitate connection. Further, since the first mounting hole 1803 is mounted on the distal end of the brake arm 400, the length of the first bent portion 1802 is longer than the second bent portion 1808.
  • the first mounting hole 1803 is mounted on the first connecting shaft 401
  • the second mounting hole 1809 is mounted on the second connection 402
  • the second connection 402 is disposed inside the first connecting shaft 401.
  • the first bent portion 1802 and the strip 1801 have a first solder joint 1805, a second solder joint 1806, and a third solder joint 1807.
  • the first solder joint 1805 is disposed adjacent to the first mounting hole 1803.
  • the second bent portion 1808 and the strip 1801 have a fourth solder joint 1812, a fifth solder joint 1810 and a sixth solder joint 1811, and the fourth solder joint 1812 is disposed adjacent to the second mounting hole 1809;
  • the distance between the first solder joint 1805 and the first mounting hole 1803 is equal to the distance between the fourth solder joint 1812 and the second mounting hole 1809. This is to ensure the tightness of the connection near the mounting hole.
  • the distance between the second solder joint 1806 and the third solder joint 1807 is equal to the distance between the fifth solder joint 1810 and the sixth solder joint 1811. In this way, the degree of fastening of the end of the bent portion is ensured.
  • the diameter of the solder joint between the bent portion and the strip body is not less than 4 mm. This is to ensure the strength of the weld.
  • the belt body is provided with a reinforcing rib 1804, and the reinforcing rib 1804 is disposed along the center line of the belt body, and the length of the reinforcing rib 1804 is not less than 85% of the length of the belt body.
  • the brake band of the invention adopts the welding method, shortens the length of the joint, can lengthen the length of the reinforcing rib 1804 as much as possible, avoids bending deformation when the brake band is roll-formed, and opens the brake arm 400. The degree of tension of the brake band is ensured when the brake band is disengaged from the brake wheel.
  • the brake band of the invention adopts a welded connection, which saves space compared with the riveted connection, and the length of the reinforcing rib 1804 of the brake band can be lengthened accordingly, thereby ensuring the rigidity of the brake band and avoiding bending deformation when the brake band is rolled and formed. And the degree of tension of the brake band is ensured when the brake arm opens the brake band and disengages the brake wheel.
  • the invention implements the speciality of the working condition of the brake belt of the deceleration clutch of the washing machine, and optimizes the relationship between the size of the rib and the size of the brake band.
  • the brake band includes both the tightening and the loosening state in use.
  • the brake band is subjected to a large tensile force by the brake arm pulling surface, and when it is released, it is The bending arm is under the push of the brake arm, which is repeated The force, as the use time is prolonged, may cause the brake band to plastically deform and cannot be restored.
  • the rib specifications in the prior art are often not carefully selected, and the conventional design rules are not satisfactory, because the usual rib setting only considers the torsion and bending resistance, but due to the brake band The work is curved and subjected to different forces of stretching and bending, so it is necessary to optimize the setting of the ribs on the brake band.
  • the thickness of the brake band is set to a width D 0 of W 0 .
  • Reinforcing rib height H and a width of 1804 0 C 0 D 0 and the thickness of the brake band width W 0 a certain relationship, for reinforcing rib height H of 1804 played function, in substantially locally increased braking band
  • the thickness that is, the torsional strength of the brake band is locally enhanced.
  • the inventors of the present invention have finally determined a large number of experiments to determine the rib.
  • the height of the rib 1804 is in the range of D 0 /2 ⁇ H ⁇ 2D 0 .
  • the selection of the width C 0 of the rib 1804 and the width W 0 of the brake band have a certain relationship. If the width C 0 of the rib 1804 is too large, the friction area between the brake band and the brake wheel is reduced, and the influence is affected. Braking effect. If the width of the rib 1804 is too small, the strength may not be required, and the local stress may easily be excessively broken. Therefore, the inventors of the present application finally determined through a large number of experiments that the rib 1804 width C 0 satisfies W 0 /20 ⁇ C ⁇ W 0 /5.
  • the reinforcing rib 1804 is a stamped and formed structure, one side of which is a convex structure higher than the surface of the brake band, and the other side is a corresponding concave structure.
  • the middle portion of the reinforcing rib 1804 is the highest portion, and both sides are symmetric inclined inclined inclined surfaces, and the inclination angle ⁇ 0 of the inclined surface is satisfied, 30° ⁇ 0 ⁇ 50°.
  • the inclination angle ⁇ 0 of the inclined surface considering the two aspects of strength and toughness, if the inclination angle ⁇ 0 is too small to be close to the vertical state, although the strength is large, the reinforcing ribs are easily broken during the bending and twisting of the reinforcing rib 1804. If the inclination angle ⁇ 0 is too large, the toughness is large, but the strength is not enough, and the inclination angle ⁇ 0 is too large, which causes the bottom area of the rib 1804 to be excessively large, and the effective friction area of the brake band affects the braking effect.
  • the inventors of the present application finally determined through a large number of experiments that the inclination angle a of the inclined surface satisfies 30° ⁇ ⁇ 0 ⁇ 50°.
  • a connecting edge of the two ends of the reinforcing rib and the surface of the braking band is an arc, and the rounded corner R 0 is 1-1.5D 0 .
  • the stress at the edge of the reinforcing rib at both ends of the strong rib is large. If a right angle is used, the crack is likely to occur during the press working, so the rounded corner is used.
  • the inventors of the present application finally determined through a large number of experiments that the circular arc fillet R 0 is 1-1.5D 0 .
  • the present invention also provides a washing machine reduction clutch having the above-described deceleration clutch brake band.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

Disclosed are a clutch control method and speed reduction clutch for a washing machine. The washing machine comprises a clutch mechanism, wherein the clutch mechanism comprises a clutch holding spring (1200), an upper ratchet wheel (1102), a lower ratchet wheel (1101), a first pawl (202), and a second pawl (203). The lower ratchet wheel (1101) rotates in the same direction as the clutch holding spring (1200) after being mounted, and the upper ratchet wheel (1102) rotates in a direction opposite to that of the clutch holding spring (1200) after being mounted. When the first pawl (202) is fastened with the lower ratchet wheel (1101) and the second pawl (203) is fastened with the upper ratchet wheel (1102), the clutch holding spring (1200) is released, and washing is implemented. When the first pawl (202) is separated from the lower ratchet wheel (1101) and the second pawl (203) is separated from the upper ratchet wheel (1102), the clutch holding spring (1200) is tightened, and spin-drying is implemented. The clutch control method comprises: the washing machine executing a washing/rinsing procedure, and controlling the first pawl (202) and the lower ratchet wheel (1101) to start fastening before the second pawl (203) and the upper ratchet wheel (1102) start fastening. The control method is integrated with the relationship between the working process of the washing machine and the action of the clutch mechanism, thus making the clutch mechanism more stable.

Description

一种洗衣机离合控制方法及减速离合器Washing machine clutch control method and deceleration clutch 技术领域Technical field
本发明涉及洗衣机技术领域,具体地,涉及一种洗衣机离合控制方法及减速离合器。The present invention relates to the field of washing machine technology, and in particular to a washing machine clutch control method and a deceleration clutch.
背景技术Background technique
离合结构属于洗衣机减速离合器核心部分,离合器在不停机状态下实现洗衣机从洗涤和脱水状态的相互转换主要依赖离合机构。离合机构包括棘爪臂、制动臂、棘轮和棘爪。通常我们采用单棘爪、棘轮的离合结构,棘爪臂与棘爪紧固连接,棘爪与棘轮传动连接,棘轮与离合抱簧传动连接。The clutch structure belongs to the core part of the deceleration clutch of the washing machine, and the clutch realizes the mutual conversion of the washing machine from the washing and dehydrating state without stopping the machine mainly depends on the clutch mechanism. The clutch mechanism includes a pawl arm, a brake arm, a ratchet, and a pawl. Usually we use a single pawl, ratchet clutch structure, the pawl arm is fastened to the pawl, the pawl is connected with the ratchet drive, and the ratchet is connected with the clutch retaining spring drive.
单棘爪、棘轮的离合结构的离合抱簧一端有2圈紧圈,另一端有径向线头,嵌在棘轮的径向槽中。在洗涤时,棘爪臂上的棘爪卡住棘轮,离合抱簧被松开,脱水时,棘爪臂上的棘爪脱开棘轮,离合抱簧抱紧制动轮盖及传矩轴套。此种离合结构适用于有单向轴承的离合器,如无单向轴承,在洗涤时,由于内桶的跟转,为保证棘爪能有效卡住棘轮,保证离合抱簧的松开状态,需采用更有效的离合结构。The clutch spring of the single pawl and the ratchet clutch has two loops at one end and a radial thread end at the other end, which is embedded in the radial groove of the ratchet. During washing, the pawl on the pawl arm catches the ratchet, and the clutch spring is released. When dehydrating, the pawl on the pawl arm disengages the ratchet, and the clutch spring holds the brake wheel cover and the torque bushing. . The clutch structure is suitable for a clutch with a one-way bearing. For example, when there is no one-way bearing, in the washing, due to the following rotation of the inner tub, in order to ensure that the pawl can effectively catch the ratchet and ensure the release state of the clutch spring, it is necessary to adopt More efficient clutch structure.
而采用双棘轮棘爪的离合结构是一种有效解决在不采用单向轴承时內桶跟转现象对离合结构造成损坏的方法。现有的双棘轮棘爪的离合结构,两个棘爪一般都是同时卡合和同时分离的,这种方式,在洗衣机正常工作时,不会产生任何问题,但是,若出现离合结构的动作未完全完成,电机便开始工作时,可能会造成离合机构的损坏。The clutch structure adopting the double ratchet pawl is an effective method for solving the damage of the clutch structure caused by the inner bucket following phenomenon when the one-way bearing is not used. In the existing clutch structure of the double ratchet pawl, the two pawls are generally engaged and separated at the same time. In this way, when the washing machine works normally, no problem occurs, but if the clutch structure appears If it is not completely completed, the clutch may be damaged when it starts working.
有鉴于此,特提出本发明。In view of this, the present invention has been specifically proposed.
发明内容Summary of the invention
为了解决上述问题,本发明的第一发明目的是提供一种洗衣机离合控制方法,具体地,采用了如下的技术方案:In order to solve the above problems, a first object of the present invention is to provide a method for controlling a clutch of a washing machine. Specifically, the following technical solution is adopted:
一种洗衣机离合控制方法,所述的洗衣机包括离合机构,离合机构包括离合抱簧、上棘轮、下棘轮、第一棘爪和第二棘爪,所述的下棘轮安装后与离合抱簧的旋向相同,上棘轮安装后与离合抱簧的旋向相反,所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;所述的离合控制方法包括:A washing machine clutch control method, the washing machine comprising a clutch mechanism, the clutch mechanism comprising a clutch spring, an upper ratchet, a lower ratchet, a first pawl and a second pawl, the lower ratchet mounted and the clutch spring The rotation direction is the same, and the upper ratchet is opposite to the rotation direction of the clutch spring, the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet, the clutch spring is loosened to achieve washing. The first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; the clutch control method includes:
洗衣机执行洗涤/漂洗程序,控制第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合进行。The washing machine executes a washing/rinsing process to control the first pawl to engage with the lower ratchet before the second pawl and the upper ratchet begin to engage.
进一步地,洗衣机执行洗涤/漂洗程序,第一棘爪进入下棘轮的齿内深度超过1/5齿深时,优选地,超过1/3齿深时,第二棘爪与上棘轮开始卡合。Further, the washing machine performs a washing/rinsing process, when the depth of the first pawl entering the lower ratchet exceeds 1/5 tooth depth, preferably, when the tooth depth exceeds 1/3 tooth depth, the second pawl starts to engage with the upper ratchet .
进一步地,所述的离合控制方法还包括:Further, the clutch control method further includes:
洗衣机执行脱水程序,控制第二棘爪与上棘轮开始分离先于第一棘爪与下棘轮开始分离进行。The washing machine executes a dehydration process, and controls the second pawl to start separating from the upper ratchet before the first pawl and the lower ratchet begin to separate.
进一步地,洗衣机执行脱水程序,第二棘爪远离上棘轮的齿顶超过0.5mm时,第一棘爪与下棘轮开始分离。Further, the washing machine performs a dehydration process, and when the second pawl is away from the top of the upper ratchet by more than 0.5 mm, the first pawl and the lower ratchet begin to separate.
本发明的第二发明目的是提供一种洗衣机减速离合器,具体地,采用如下的技术方案:A second object of the present invention is to provide a washing machine reduction clutch, and in particular, the following technical solution is adopted:
一种洗衣机减速离合器,所述的离合机构包括离合抱簧、上棘轮、下棘轮和棘爪臂,上棘轮和下棘轮分别套设在离合抱簧的两端并与其联动,棘爪臂上设置第一棘爪和第二棘爪,第一棘爪对应下棘轮,第二棘爪对应上棘轮;所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;所述的第一棘爪和第二棘爪之间的相对角度满足:洗衣机执行洗涤/漂洗程序,第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合; 洗衣机执行脱水程序,第二棘爪与上棘轮开始分离先于第一棘爪与下棘轮开始分离。The invention relates to a washing machine deceleration clutch, wherein the clutch mechanism comprises a clutch spring, an upper ratchet, a lower ratchet and a pawl arm, and the upper ratchet and the lower ratchet are respectively sleeved on the two ends of the clutch spring and are linked therewith, and the pawl arm is arranged a first pawl and a second pawl, the first pawl corresponding to the lower ratchet, and the second pawl corresponding to the upper ratchet; the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet The clutch spring is loosened to achieve washing, and the first pawl is separated from the lower ratchet. When the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; the first pawl and the second pawl are The relative angle between the two is satisfied: the washing machine performs a washing/rinsing process, and the first pawl and the lower ratchet begin to engage before the second pawl and the upper ratchet begin to engage; The washing machine performs a dehydration process, and the second pawl and the upper ratchet begin to separate before the first pawl and the lower ratchet begin to separate.
进一步地,所述的第一棘爪具有在卡合时与下棘轮相抵的第一作用面,第二棘爪具有在卡合时与上棘轮相抵的第二作用面;所述的第一作用面与第二作用面之间的夹角为135°~165°。Further, the first pawl has a first acting surface that abuts against the lower ratchet when engaged, and the second pawl has a second acting surface that abuts the upper ratchet when engaged; the first action The angle between the face and the second active surface is 135° to 165°.
进一步地,所述的棘爪臂包括连接部和臂体,连接部安装在转轴上并可绕其中心转动,臂体的自由端端部设置第一棘爪,臂体的中部设置第二棘爪。Further, the pawl arm comprises a connecting portion and an arm body, the connecting portion is mounted on the rotating shaft and rotatable around the center thereof, the free end of the arm body is provided with a first pawl, and the middle portion of the arm body is provided with a second spine claw.
进一步地,所述的第一棘爪固定设置在臂体上,所述的第二棘爪为弹性结构或者可相对于臂体运动。Further, the first pawl is fixedly disposed on the arm body, and the second pawl is elastic structure or movable relative to the arm body.
进一步地,所述的第二棘爪可转动的设置在臂体上,第二棘爪转动的方向与脱水时上棘轮转动的方向相反。Further, the second pawl is rotatably disposed on the arm body, and the second pawl rotates in a direction opposite to the direction in which the upper ratchet rotates during dehydration.
进一步地,还包括减速轮系和壳体;所述的减速轮系设置在壳体内,壳体上靠近上棘轮的一端设置轴承座;所述的棘爪臂上还设置有定位机构,轴承座的外圈表面为定位机构的定位面,定位机构与轴承座的外圈表面接触时,限定棘爪切入棘轮深度及棘爪的定位精度。Further, the present invention further includes a reduction gear train and a casing; the reduction gear train is disposed in the casing, and a bearing seat is disposed on an end of the casing adjacent to the upper ratchet; the pawl arm is further provided with a positioning mechanism, the bearing seat The outer ring surface is the positioning surface of the positioning mechanism, and when the positioning mechanism is in contact with the outer ring surface of the bearing seat, the pawl cutting depth and the positioning accuracy of the pawl are defined.
一种洗衣机减速离合器,包括减速轮系、壳体和离合机构;所述的离合机构为棘轮棘爪离合方式,包括棘轮和棘爪臂,棘爪臂上设置用于与棘轮卡合/分离实现洗涤/脱水的棘爪;所述的减速轮系设置在壳体内,壳体上靠近棘轮的一端设置轴承座;所述的棘爪臂上还设置有定位机构,轴承座的外圈表面为定位机构的定位面,定位机构与轴承座的外圈表面接触时,限定棘爪切入棘轮深度及棘爪的定位精度。A washing machine deceleration clutch comprises a reduction gear train, a housing and a clutch mechanism; the clutch mechanism is a ratchet pawl clutching manner, comprising a ratchet wheel and a pawl arm, and the pawl arm is arranged to be engaged/separated with the ratchet wheel a decelerating/dehydrating pawl; the deceleration wheel is disposed in the casing, and a bearing seat is disposed on one end of the casing near the ratchet; the pawl arm is further provided with a positioning mechanism, and the outer ring surface of the bearing seat is positioned The positioning surface of the mechanism, when the positioning mechanism is in contact with the outer ring surface of the bearing housing, defines the depth at which the pawl is cut into the ratchet and the positioning accuracy of the pawl.
进一步地,所述的离合机构包括离合抱簧、上棘轮、下棘轮和棘爪臂,上棘轮和下棘轮分别套设在离合抱簧的两端并与其联动,棘爪臂上设置第一棘爪和第二棘爪,第一棘爪对应下棘轮,第二棘爪对应上棘轮;所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;所述的定位机构用于第一棘爪卡合下棘轮、第二棘爪卡合上棘轮后控制棘爪臂拨动棘轮的牙数。Further, the clutch mechanism includes a clutch spring, an upper ratchet, a lower ratchet and a pawl arm, and the upper ratchet and the lower ratchet are respectively sleeved on the two ends of the clutch spring and interlocked therewith, and the first spine is disposed on the pawl arm a claw and a second pawl, the first pawl corresponding to the lower ratchet, the second pawl corresponding to the upper ratchet; the first pawl engaging with the lower ratchet, and the second pawl engaging with the upper ratchet, the clutch retaining spring Release, to achieve washing, the first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; the positioning mechanism is used for the first pawl to engage the lower ratchet, After the second pawl is engaged with the ratchet, the number of teeth of the ratchet arm is controlled to move the ratchet.
进一步地,所述的棘爪臂包括连接部和臂体,连接部安装在转轴上并可绕其中心转动,臂体的自由端端部设置第一棘爪,臂体的中部设置第二棘爪,所述的定位机构设置在第一棘爪和第二棘爪之间。Further, the pawl arm comprises a connecting portion and an arm body, the connecting portion is mounted on the rotating shaft and rotatable around the center thereof, the free end of the arm body is provided with a first pawl, and the middle portion of the arm body is provided with a second spine a claw, the positioning mechanism being disposed between the first pawl and the second pawl.
进一步地,所述的定位机构包括连接臂和定位块,连接臂与棘爪臂的臂体一体成型,连接臂设置在棘爪臂的臂体上靠近壳体的一侧,定位块设置在连接臂上向壳体延伸的一端,定位块凸出连接臂的内侧表面设置;所述的定位块具有与轴承座的外圈表面接触的定位面。Further, the positioning mechanism includes a connecting arm and a positioning block, and the connecting arm is integrally formed with the arm body of the pawl arm. The connecting arm is disposed on the arm body of the pawl arm near the side of the housing, and the positioning block is disposed at the connection. An end of the arm extending toward the housing, the positioning block protruding from the inner side surface of the connecting arm; the positioning block having a positioning surface in contact with the outer ring surface of the bearing housing.
进一步地,所述的连接臂由棘爪臂的臂体内侧侧壁朝向壳体一侧延伸出一凸出平面形成,凸出平面的上表面设置多个加强筋,加强筋连接凸出平面的自由端和棘爪臂的臂体外侧侧壁。Further, the connecting arm is formed by a convex plane extending from the inner side wall of the arm of the pawl arm toward the side of the housing, and the upper surface of the convex plane is provided with a plurality of reinforcing ribs, and the reinforcing ribs are connected to the convex plane. The free end and the outer side wall of the arm of the pawl arm.
进一步地,所述的定位机构还包括弹性缓冲垫,弹性缓冲垫设置在定位块的定位面上。Further, the positioning mechanism further includes an elastic cushion, and the elastic cushion is disposed on the positioning surface of the positioning block.
进一步地,所述的定位块具有一圆弧面,该圆弧面可与轴承座的外圈表面相贴合,优选地,所述定位块的圆弧面所对应的圆心角为20°~40°。Further, the positioning block has a circular arc surface, and the circular arc surface can be in contact with the outer ring surface of the bearing seat. Preferably, the circular arc angle corresponding to the circular arc surface of the positioning block is 20°. 40°.
进一步地,所述的定位块的宽度是轴承座的外圈宽度的1/3~2/3,优选地,为1/2~2/3。Further, the width of the positioning block is 1/3 to 2/3 of the outer ring width of the bearing housing, preferably 1/2 to 2/3.
进一步地,所述的定位机构与与轴承座的外圈表面接触时,所述的棘爪深入到棘轮的齿内深度满足:1/3棘轮的齿高~3/4棘轮的齿高。Further, when the positioning mechanism is in contact with the outer ring surface of the bearing housing, the depth of the pawl deep into the tooth of the ratchet satisfies: the tooth height of the 1/3 ratchet to the tooth height of the 3/4 ratchet.
进一步地,所述的第一棘爪固定设置,所述的第二棘爪可转动的设置;所述的棘爪臂上设置第二定位机构,第二定位机构靠近第二棘爪设置,限定棘爪的定位精度;所述棘爪臂上靠近轴承座的一侧延伸出加强筋结构,加强筋结构靠近第二棘爪处具有定位面。Further, the first pawl is fixedly disposed, the second pawl is rotatably disposed; the second positioning mechanism is disposed on the pawl arm, and the second positioning mechanism is disposed adjacent to the second pawl, and is defined The positioning accuracy of the pawl; the side of the pawl arm adjacent to the bearing seat extends out of the reinforcing rib structure, and the reinforcing rib structure has a positioning surface near the second pawl.
一种洗衣机减速离合器,包括制动带,制动带包括带体,带体为扁平条状结构,带体的至少一端安装在制动臂上,所述带体与制动臂相连接的一端具有反向弯折的弯折部,弯折部与带体之间形成安装孔,弯折部的自由端与带体之间焊接成一体结构。A washing machine deceleration clutch comprises a brake belt, the brake band comprises a belt body, and the belt body has a flat strip structure, at least one end of the belt body is mounted on the brake arm, and the end of the belt body connected to the brake arm The bending portion has a reverse bending portion, and a mounting hole is formed between the bending portion and the belt body, and the free end of the bending portion and the belt body are welded to form an integral structure.
进一步地,所述的弯折部与带体之间具有至少三个焊点。 Further, the bent portion has at least three solder joints between the strip and the strip.
进一步地,所述的安装孔处的带体宽度收窄,弯折部的自由端与带体宽度相同,所述的弯折部与带体之间具有三个焊点,两个焊点设置在弯折部与带体宽度相同处,且对称设置在带体中心线两侧,另一个焊点设置在带体宽度收窄处。Further, the width of the strip at the mounting hole is narrowed, and the free end of the bent portion is the same as the width of the strip. The bent portion has three solder joints between the strip and the two solder joints. Where the bent portion is the same as the width of the strip body, and symmetrically disposed on both sides of the center line of the strip body, and the other solder joint is disposed at a narrowed width of the strip body.
进一步地,所述的带体两端分别安装在制动臂上,带体的两端分别具有反向弯折的弯折部,两端弯折部分别与带体之间形成安装孔,两端弯折部的自由端与带体之间焊接成一体结构。Further, the two ends of the strip body are respectively mounted on the brake arm, and the two ends of the strip body respectively have a bent portion which is reversely bent, and the bent portions at the two ends respectively form a mounting hole with the strip body, and two The free end of the end bent portion is welded to the belt body to form an integral structure.
进一步地,所述的带体的一端为第一弯折部,对应具有第一安装孔;另一端为第二弯折部,对应具有第二安装孔;所述的第一安装孔安装在制动臂上的远端,第一弯折部的长度长于第二弯折部。Further, one end of the strip body is a first bent portion corresponding to the first mounting hole; the other end is a second bent portion corresponding to the second mounting hole; the first mounting hole is mounted on the system The distal end of the boom, the length of the first bent portion is longer than the second bent portion.
进一步地,所述的第一弯折部与带体之间具有第一焊点、第二焊点和第三焊点,第一焊点靠近第一安装孔设置;所述的第二弯折部与带体之间具有第四焊点、第五焊点和第六焊点,第四焊点靠近第二安装孔设置;所述的第一焊点与第一安装孔之间的距离等于第四焊点与第二安装孔之间的距离。Further, the first bent portion and the strip body have a first solder joint, a second solder joint and a third solder joint, and the first solder joint is disposed adjacent to the first mounting hole; the second bend is a fourth solder joint, a fifth solder joint and a sixth solder joint between the portion and the strip, the fourth solder joint is disposed adjacent to the second mounting hole; the distance between the first solder joint and the first mounting hole is equal to The distance between the fourth solder joint and the second mounting hole.
进一步地,所述的第二焊点与第三焊点之间的距离等于第五焊点与第六焊点之间的距离。Further, the distance between the second solder joint and the third solder joint is equal to the distance between the fifth solder joint and the sixth solder joint.
进一步地,所述弯折部与带体之间焊点的直径不小于4mm。Further, the diameter of the solder joint between the bent portion and the strip body is not less than 4 mm.
进一步地,所述的带体上设置加强筋,加强筋沿着带体的中心线设置,加强筋的长度不小于带体长度的85%。Further, the belt body is provided with a reinforcing rib, and the reinforcing rib is disposed along a center line of the belt body, and the length of the reinforcing rib is not less than 85% of the length of the belt body.
本发明的洗衣机离合控制方法,在洗涤/漂洗时,控制第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合进行,这样,第一棘爪与下棘轮先实现结合,由于下棘轮安装后与离合抱簧的旋向相同,此时,离合抱簧在下棘轮转动时已经部分打开,此时若电机启动时,即可实现洗涤/漂洗,不会对离合机构造成损坏。In the washing and controlling method of the washing machine of the present invention, when the washing/rinsing is performed, the first pawl and the lower ratchet are controlled to start to engage, and the second pawl and the upper ratchet are engaged to start, so that the first pawl and the lower ratchet are realized first. In combination, since the lower ratchet is installed and the same as the clutch spring, the clutch spring is partially opened when the lower ratchet rotates. At this time, if the motor is started, the washing/rinsing can be realized without causing the clutch mechanism. damage.
同理,在脱水时,第二棘爪与上棘轮先分离,离合抱簧还处于打开状态,此时若电机启动时,离合抱簧不会跟着转轴转动,即使第一棘爪未与下棘轮分离,也不会发生“打齿”现象,不会对离合机构造成损坏。Similarly, during dehydration, the second pawl is separated from the upper ratchet, and the clutch spring is still open. At this time, if the motor is started, the clutch spring does not rotate with the shaft, even if the first pawl is not with the lower ratchet Separation will not cause "toothing" and will not cause damage to the clutch mechanism.
因此,本发明的洗衣机离合控制方法结合洗衣机工作过程和离合机构的动作关系,使离合机构更加稳定。Therefore, the clutch control method of the washing machine of the present invention combines the working relationship between the working process of the washing machine and the clutch mechanism to make the clutch mechanism more stable.
本发明的洗衣机减速离合器的第一棘爪和第二棘爪的设置可以满足在棘爪臂转动过程中,第一棘爪“先入后出”,确保离合机构的整体稳定性。The first pawl and the second pawl of the washing machine reduction clutch of the present invention are arranged to satisfy the first pawl "first in and out" during the rotation of the pawl arm, ensuring the overall stability of the clutch mechanism.
本发明的减速离合器,棘爪臂上设置有定位机构,定位机构以减速轮系的壳体端部的轴承座的外圈表面为定位面,由于轴承座的加工精度要求较高,在轴承座参数确定的条件下更加便于定位机构的设计,保证棘爪臂能有效定位,避免棘爪臂上棘爪在棘爪臂打开及复位过程中产生偏移,从而确保离合器的离合效果。In the deceleration clutch of the present invention, a positioning mechanism is disposed on the pawl arm, and the positioning mechanism uses the outer ring surface of the bearing seat of the housing end of the reduction gear train as a positioning surface, and the machining precision of the bearing seat is high, and the bearing seat is Under the condition of parameter determination, the design of the positioning mechanism is more convenient, and the pawl arm can be effectively positioned to avoid the deviation of the pawl on the pawl arm during the opening and resetting of the pawl arm, thereby ensuring the clutching effect of the clutch.
本发明的减速离合器的制动带,将带体两端现有的铆接方式改为焊接,不必考虑铆接的铆接孔的设置,可在一定程度上缩短带体两端的连接长度,可加长带体上加强筋长度,在制动带滚压成型时避免产生弯曲变形,且在制动臂打开制动带脱开制动轮时保证制动带的张度。The brake belt of the deceleration clutch of the invention replaces the existing riveting method at both ends of the belt body with welding, and does not need to consider the setting of the riveting hole of the riveting, and can shorten the connection length of the two ends of the belt body to some extent, and can lengthen the belt body. The length of the upper rib is to avoid bending deformation when the brake band is formed by rolling, and the degree of tension of the brake band is ensured when the brake arm opens the brake band to disengage the brake wheel.
附图说明DRAWINGS
图1本发明洗衣机减速离合器的结构示意图;1 is a schematic structural view of a deceleration clutch of a washing machine of the present invention;
图2本发明洗衣机减速离合器的局部剖视图;Figure 2 is a partial cross-sectional view of the washing machine reduction clutch of the present invention;
图3本发明棘爪臂的主视图;Figure 3 is a front elevational view of the pawl arm of the present invention;
图4本发明棘爪臂的左视图;Figure 4 is a left side view of the pawl arm of the present invention;
图5本发明棘爪臂的后视图;Figure 5 is a rear elevational view of the pawl arm of the present invention;
图6本发明棘爪臂的右视图;Figure 6 is a right side view of the pawl arm of the present invention;
图7本发明的图6中B-B面的剖视图;Figure 7 is a cross-sectional view taken along line B-B of Figure 6 of the present invention;
图8本发明洗衣机减速离合器的剖视图; Figure 8 is a cross-sectional view of the washing machine reduction clutch of the present invention;
图9本发明的洗衣机的离合机构的爆炸图;Figure 9 is an exploded view of the clutch mechanism of the washing machine of the present invention;
图10本发明洗衣机减速离合器制动带的结构示意图;Figure 10 is a schematic structural view of a brake belt of a deceleration clutch of the washing machine of the present invention;
图11本实用新型一种洗衣机减速离合器制动带的俯视图;Figure 11 is a top plan view of a brake belt of a deceleration clutch of a washing machine;
图12本实用新型一种洗衣机减速离合器制动带加强筋的剖视图;Figure 12 is a cross-sectional view showing a brake rib of a deceleration clutch of a washing machine of the present invention;
图13本实用新型一种洗衣机减速离合器制动带的安装孔端局部视图。Figure 13 is a partial view of the mounting hole end of the brake belt of the deceleration clutch of the washing machine of the present invention.
附图中的标号说明:100-皮带轮 200-棘爪臂 201-连接臂 202-第一棘爪 203-第二棘爪 204-安装轴 205-定位块 206-连接部 207-臂体 208-固定孔 209-第二定位机构 210-定位部 211-固定螺母 212-垫圈 213-复位弹簧 300-壳体 301-轴承座 400-制动臂 401-第一连接轴 402-第二连接轴 500-转轴 600-复位机构 700-上端盖 800-水封 900-输出轴套 1000-输出轴 1101-下棘轮 1102-上棘轮 1200-离合抱簧 1300-传矩轴套 1400-输入轴 1500-制动轮盖 1600-轴承 1700-制动轮 1800-制动带 1801-带体 1802-第一弯折部 1803-第一安装孔 1804-加强筋 1805-第一焊点 1806-第二焊点 1807-第三焊点 1808-第二弯折部 1809-第二安装孔 1810-第五焊点 1811-第六焊点 1812-第四焊点。DESCRIPTION OF REFERENCE NUMERALS: 100-pulley 200-pawl arm 201-connecting arm 202-first pawl 203-second pawl 204-mounting shaft 205-positioning block 206-connecting portion 207-arm body 208-fixed Hole 209 - second positioning mechanism 210 - positioning portion 211 - fixing nut 212 - washer 213 - return spring 300 - housing 301 - bearing housing 400 - brake arm 401 - first connecting shaft 402 - second connecting shaft 500 - shaft 600-reset mechanism 700-upper cover 800-water seal 900-output sleeve 1000-output shaft 1101-lower ratchet 1102-upper ratchet 1200-clutch retaining spring 1300-torque bushing 1400-input shaft 1500-brake wheel cover 1600-bearing 1700-brake wheel 1800-brake band 1801-belt 1802-first bent part 1803-first mounting hole 1804-reinforced rib 1805-first solder joint 1806-second solder joint 1807-third Solder joint 1808 - second bent portion 1809 - second mounting hole 1810 - fifth solder joint 1811 - sixth solder joint 1812 - fourth solder joint.
具体实施方式detailed description
下面结合附图对本发明的一种洗衣机离合控制方法及减速离合器进行详细描述:A washing machine clutch control method and a reduction clutch of the present invention will be described in detail below with reference to the accompanying drawings:
一种洗衣机离合控制方法,所述的洗衣机包括离合机构,离合机构包括离合抱簧、上棘轮、下棘轮、第一棘爪和第二棘爪,所述的下棘轮安装后与离合抱簧的旋向相同,上棘轮安装后与离合抱簧的旋向相反,所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;所述的离合控制方法包括:A washing machine clutch control method, the washing machine comprising a clutch mechanism, the clutch mechanism comprising a clutch spring, an upper ratchet, a lower ratchet, a first pawl and a second pawl, the lower ratchet mounted and the clutch spring The rotation direction is the same, and the upper ratchet is opposite to the rotation direction of the clutch spring, the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet, the clutch spring is loosened to achieve washing. The first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; the clutch control method includes:
洗衣机执行洗涤/漂洗程序,控制第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合进行。The washing machine executes a washing/rinsing process to control the first pawl to engage with the lower ratchet before the second pawl and the upper ratchet begin to engage.
本发明的洗衣机离合控制方法,在洗涤/漂洗时,控制第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合进行,这样,第一棘爪与下棘轮先实现结合,由于下棘轮安装后与离合抱簧的旋向相同,此时,离合抱簧在下棘轮转动时已经部分打开,此时若电机启动时,即可实现洗涤/漂洗,不会对离合机构造成损坏。In the washing and controlling method of the washing machine of the present invention, when the washing/rinsing is performed, the first pawl and the lower ratchet are controlled to start to engage, and the second pawl and the upper ratchet are engaged to start, so that the first pawl and the lower ratchet are realized first. In combination, since the lower ratchet is installed and the same as the clutch spring, the clutch spring is partially opened when the lower ratchet rotates. At this time, if the motor is started, the washing/rinsing can be realized without causing the clutch mechanism. damage.
进一步地,洗衣机执行洗涤/漂洗程序,第一棘爪进入下棘轮的齿内深度超过1/5齿深时,第二棘爪与上棘轮开始卡合。优选地,第一棘爪进入下棘轮的齿内深度超过1/3齿深时,第二棘爪与上棘轮开始卡合。这样,可保证第一棘爪先于第二棘爪完成卡合,当第一棘爪完成卡合后,即使电机启动,也可实现洗涤/漂洗,不会对离合机构造成损坏。Further, the washing machine performs a washing/rinsing process, and when the first pawl enters the in-tooth depth of the lower ratchet by more than 1/5 tooth depth, the second pawl starts to engage with the upper ratchet. Preferably, when the first pawl enters the in-tooth depth of the lower ratchet by more than 1/3 of the tooth depth, the second pawl and the upper ratchet begin to engage. In this way, it is ensured that the first pawl is engaged with the second pawl. When the first pawl is engaged, even if the motor is started, the washing/rinsing can be achieved without causing damage to the clutch mechanism.
本发明的一种洗衣机离合控制方法还包括:洗衣机执行脱水程序,控制第二棘爪与上棘轮开始分离先于第一棘爪与下棘轮开始分离进行。A washing machine clutch control method according to the present invention further includes: the washing machine executes a dehydration process, and controls the second pawl to start separating from the upper ratchet before the first pawl and the lower ratchet start to separate.
同理,第二棘爪与上棘轮先分离,离合抱簧还处于打开状态,此时若电机启动时,离合抱簧不会跟着转轴转动,即使第一棘爪未与下棘轮分离,也不会发生“打齿”现象,不会对离合机构造成损坏。Similarly, the second pawl is separated from the upper ratchet first, and the clutch spring is still open. At this time, if the motor is started, the clutch spring does not rotate with the rotating shaft, even if the first pawl is not separated from the lower ratchet, There will be a “toothing” phenomenon that will not cause damage to the clutch mechanism.
进一步地,洗衣机执行脱水程序,第二棘爪远离上棘轮的齿顶超过0.5mm时,第一棘爪与下棘轮开始分离。这样,可保证第二棘爪先于第一棘爪完成分离,当第二棘爪完成分离后,即使第一棘爪未完成分离,若电机启动,不会对离合机构造成损坏。Further, the washing machine performs a dehydration process, and when the second pawl is away from the top of the upper ratchet by more than 0.5 mm, the first pawl and the lower ratchet begin to separate. In this way, it is ensured that the second pawl is separated from the first pawl. When the second pawl is separated, even if the first pawl is not separated, if the motor is started, no damage will be caused to the clutch mechanism.
因此,本发明的洗衣机离合控制方法结合洗衣机工作过程和离合机构的动作关系,使离合机构更加稳定。Therefore, the clutch control method of the washing machine of the present invention combines the working relationship between the working process of the washing machine and the clutch mechanism to make the clutch mechanism more stable.
如图8及图9所示,本发明同时提供了一种洗衣机减速离合器,所述的离合机构包括离合抱簧1200、上棘轮1102、下棘轮1101和棘爪臂200,上棘轮1102和下棘轮1101分别套设在离合抱簧1200的两端并与其联动,棘爪臂200上设置第一棘爪202和第二棘爪203,第一棘爪202对应下棘轮1101,第二棘爪203对应上棘轮1102;所述的第一棘爪202与下棘轮1101卡合,第二棘爪203与上棘轮1102卡合时,离合抱簧1200松开,实现洗涤,第 一棘爪202与下棘轮1101分离,第二棘爪203与上棘轮1102分离时,离合抱簧1200收紧,实现脱水;所述的第一棘爪202和第二棘爪203之间的相对角度满足:洗衣机执行洗涤/漂洗程序,第一棘爪202与下棘轮1101开始卡合先于第二棘爪203与上棘轮1102开始卡合;洗衣机执行脱水程序,第二棘爪203与上棘轮1102开始分离先于第一棘爪202与下棘轮1101开始分离。As shown in FIG. 8 and FIG. 9, the present invention also provides a washing machine deceleration clutch. The clutch mechanism includes a clutch buck spring 1200, an upper ratchet 1102, a lower ratchet 1101 and a pawl arm 200, an upper ratchet 1102 and a lower ratchet. The first pawl 202 and the second pawl 203 are disposed on the pawl arm 200. The first pawl 202 corresponds to the lower ratchet 1101, and the second pawl 203 corresponds to the first pawl 202. The upper ratchet 1102; the first pawl 202 is engaged with the lower ratchet 1101, and when the second pawl 203 is engaged with the upper ratchet 1102, the clutch spring 1200 is loosened to achieve washing, When a pawl 202 is separated from the lower ratchet 1101, and the second pawl 203 is separated from the upper ratchet 1102, the clutch spring 1200 is tightened to achieve dehydration; the relative relationship between the first pawl 202 and the second pawl 203 is achieved. The angle is satisfied: the washing machine executes the washing/rinsing process, the first pawl 202 and the lower ratchet 1101 start to engage, and the second pawl 203 and the upper ratchet 1102 start to engage; the washing machine performs the dehydration process, the second pawl 203 and the upper ratchet The separation begins in 1102 prior to the first pawl 202 and the lower ratchet 1101 begin to separate.
本发明的洗衣机减速离合器,通过将第一棘爪202和第二棘爪203设置合适的角度,使得:在洗涤/漂洗时,控制第一棘爪202与下棘轮1101开始卡合先于第二棘爪203与上棘轮1102开始卡合进行,这样,第一棘爪202与下棘轮1101先实现结合,由于下棘轮1101安装后与离合抱簧1200的旋向相同,此时,离合抱簧1200在下棘轮1101转动时已经部分打开,此时若电机启动时,即可实现洗涤/漂洗,不会对离合机构造成损坏;同理,在脱水时,第二棘爪203与上棘轮1102先分离,离合抱簧还处于打开状态,此时若电机启动时,不会对离合机构造成损坏。The washing machine deceleration clutch of the present invention sets the first pawl 202 and the second pawl 203 at an appropriate angle such that, during washing/rinsing, the first pawl 202 and the lower ratchet 1101 are controlled to start to engage before the second The pawl 203 and the upper ratchet 1102 start to engage, so that the first pawl 202 and the lower ratchet 1101 are first combined. Since the lower ratchet 1101 is mounted and the same as the clutch spring 1200, the clutch spring 1200 is at this time. When the lower ratchet 1101 rotates, it is partially opened. At this time, if the motor is started, the washing/rinsing can be realized without causing damage to the clutch mechanism. Similarly, when dehydrating, the second pawl 203 is separated from the upper ratchet 1102 first. The clutch spring is still open, and if the motor is started, it will not damage the clutch mechanism.
为了实现棘爪臂200上的第一棘爪202和第二棘爪203按照先后顺序进行卡合,所述的第一棘爪202具有在卡合时与下棘轮1101相抵的第一作用面,第二棘爪203具有在卡合时与上棘轮1102相抵的第二作用面;所述的第一作用面与第二作用面之间的夹角为135°~165°。In order to achieve the first pawl 202 and the second pawl 203 on the pawl arm 200 in sequence, the first pawl 202 has a first active surface that abuts the lower ratchet 1101 when engaged. The second pawl 203 has a second acting surface that abuts the upper ratchet 1102 when engaged; the angle between the first active surface and the second active surface is 135° to 165°.
如图3、图4及图5所示,所述的棘爪臂200包括连接部206和臂体207,连接部206安装在转轴500上并绕其中心转动,臂体207的自由端端部设置第一棘爪202,臂体的中部设置第二棘爪203。本发明的连接部206上具有安装转轴500的固定孔208。As shown in FIG. 3, FIG. 4 and FIG. 5, the pawl arm 200 includes a connecting portion 206 and an arm body 207. The connecting portion 206 is mounted on the rotating shaft 500 and rotates around the center thereof, and the free end portion of the arm body 207 A first pawl 202 is provided, and a second pawl 203 is disposed in a middle portion of the arm body. The connecting portion 206 of the present invention has a fixing hole 208 on which the rotating shaft 500 is mounted.
作为本发明的一种优选实施方式,所述的第一棘爪202固定设置在臂体200上,所述的第二棘爪203为弹性结构或者可相对于臂体运动。As a preferred embodiment of the present invention, the first pawl 202 is fixedly disposed on the arm body 200, and the second pawl 203 is elastic or movable relative to the arm body.
为保证模具成型效果和控制棘爪切入棘轮的深度,设计为弹性爪与固定爪相配合模式。须保证在初始状态下两棘爪切入棘轮1/3~3/4,优选地,为1/2~3/4处,在脱水状态下,牵引电机打开制动臂400时,两棘爪需脱开棘轮,在制动臂400打开额定行程时,棘爪需脱开棘轮距离≥1.5mm,优选地,≥2mm。In order to ensure the mold forming effect and control the depth of the pawl cutting into the ratchet, the elastic claw and the fixed claw are matched. It must be ensured that in the initial state, the two pawls are cut into the ratchet 1/3~3/4, preferably 1/2~3/4. In the dehydrated state, when the traction motor opens the brake arm 400, the two pawls need When the ratchet is disengaged, the pawl needs to be disengaged from the ratchet distance by ≥ 1.5 mm, preferably ≥ 2 mm.
本发明的第一棘爪202固定设置,所述的第二棘爪203可转动的设置;所述的棘爪臂200上设置第二定位机构,第二定位机构靠近第二棘爪203设置,限定第二棘爪的转动角度,用于保证棘爪的定位精度。第二定位机构限定第二棘爪203只能朝着一个方向转动,确保离合机构的整体稳定性。The first pawl 202 of the present invention is fixedly disposed, the second pawl 203 is rotatably disposed; the second positioning mechanism is disposed on the pawl arm 200, and the second positioning mechanism is disposed adjacent to the second pawl 203. The rotation angle of the second pawl is defined to ensure the positioning accuracy of the pawl. The second positioning mechanism defines that the second pawl 203 can only rotate in one direction, ensuring overall stability of the clutch mechanism.
第二棘爪203可转动的安装在安装轴204上,安装轴204与臂体207一体成型,安装轴204上套设有复位弹簧213,复位弹簧213一端止抵在臂体207上,另一端止抵在第二棘爪203,使得第二棘爪203复位,确保进行正常卡合。The second pawl 203 is rotatably mounted on the mounting shaft 204. The mounting shaft 204 is integrally formed with the arm body 207. The mounting shaft 204 is sleeved with a return spring 213. One end of the return spring 213 is abutted against the arm body 207, and the other end is The second pawl 203 is stopped, so that the second pawl 203 is reset to ensure normal engagement.
具体地,所述棘爪臂200上靠近轴承座301的一侧延伸出加强筋结构,加强筋结构靠近第二棘爪203处具有定位面。Specifically, a side of the pawl arm 200 adjacent to the bearing seat 301 extends a rib structure, and the rib structure has a positioning surface near the second pawl 203.
如图1、图2、图8及图9所示,在洗涤状态下,制动臂400处于初始状态,棘爪臂200上第一棘爪202与下棘轮1101卡合,第二棘爪203与上棘轮1102卡合,推动离合抱簧1200松开制动轮盖1500与传矩轴套1300,电机带动输入轴1400经减速轮系减速带动输出轴1000转动,实现洗涤/漂洗的效果;在脱水状态下,牵引电机拉开制动臂400,棘爪臂200被相应打开,第二棘爪203与上棘轮1102分离,第一棘爪202与下棘轮1101分离,离合抱簧1200抱紧制动轮盖1500与传矩轴套1300,同时,制动带1800松开制动轮1700,使输出轴1000与输出轴套900作为一个整体,以高速单向旋转实现脱水。As shown in FIG. 1, FIG. 2, FIG. 8 and FIG. 9, in the washing state, the brake arm 400 is in an initial state, and the first pawl 202 on the pawl arm 200 is engaged with the lower ratchet 1101, and the second pawl 203 is engaged. Engaged with the upper ratchet 1102, the clutch clutch spring 1200 is released to release the brake wheel cover 1500 and the torque bushing 1300, and the motor drives the input shaft 1400 to rotate the output shaft 1000 through the reduction gear train to realize the washing/rinsing effect; In the dehydrated state, the traction motor pulls the brake arm 400 apart, the pawl arm 200 is opened correspondingly, the second pawl 203 is separated from the upper ratchet 1102, the first pawl 202 is separated from the lower ratchet 1101, and the clutch spring 1200 is tightened. The moving wheel cover 1500 and the torque bushing 1300, at the same time, the braking band 1800 releases the braking wheel 1700, so that the output shaft 1000 and the output bushing 900 as a whole are dehydrated by high-speed one-way rotation.
实施例一Embodiment 1
如图1所示,一种洗衣机减速离合器,包括减速轮系、壳体300和离合机构;所述的离合机构为棘轮棘爪离合方式,包括棘轮和棘爪臂200,棘爪臂200上设置用于与棘轮卡合/分离实现洗涤/脱水的棘爪;所述的减速轮系设置在壳体300内,壳体300上靠近棘轮的一端设置轴承座301;所述的棘爪臂200上还设置有定位机构,轴承座301的外圈表面为定位机构的定位面,定位机构与轴承座301的外圈表面接触时,可保证棘爪切入的深度及棘爪 的定位精度。As shown in FIG. 1 , a washing machine deceleration clutch includes a reduction gear train, a housing 300 and a clutch mechanism; the clutch mechanism is a ratchet pawl clutching manner, including a ratchet and pawl arm 200, and the pawl arm 200 is disposed a pawl for engaging/disengaging with the ratchet to achieve washing/dehydration; the reduction gear train is disposed in the housing 300, and a bearing seat 301 is disposed on one end of the housing 300 near the ratchet; the pawl arm 200 is disposed A positioning mechanism is also provided. The outer ring surface of the bearing housing 301 is a positioning surface of the positioning mechanism. When the positioning mechanism is in contact with the outer ring surface of the bearing housing 301, the depth and pawl of the pawl can be ensured. Positioning accuracy.
进一步运动。Further exercise.
本实施例的减速离合器,棘爪臂200上设置有定位机构,定位机构以减速轮系的壳体300端部的轴承座301的外圈表面为定位面,由于轴承座301的加工精度要求较高,在轴承座301参数确定的条件下更加便于定位机构的设计,保证棘爪臂200能有效定位,避免棘爪臂200上棘爪在棘爪臂200打开及复位过程中产生偏移,从而确保离合器的离合效果。In the deceleration clutch of the embodiment, the pawl arm 200 is provided with a positioning mechanism, and the positioning mechanism is used as a positioning surface of the outer ring surface of the bearing housing 301 at the end of the housing 300 of the reduction gear train, because the machining precision of the bearing housing 301 is required. High, the design of the positioning mechanism is more convenient under the conditions determined by the parameters of the bearing housing 301, and the pawl arm 200 can be effectively positioned to avoid the offset of the pawl on the pawl arm 200 during the opening and resetting of the pawl arm 200, thereby Make sure the clutch is clutched.
本实用新型的棘爪臂200的定位方式适合于现有的采用棘轮棘爪离合方式的洗衣机减速离合器,包括单棘轮棘爪式以及双棘轮棘爪式的。下面本实施例以双棘轮棘爪式的离合机构为例进行进一步的阐述,但本实施例并不仅限于该双棘轮棘爪式的离合机构。The positioning method of the pawl arm 200 of the present invention is suitable for the existing washing machine deceleration clutch adopting the ratchet pawl clutching mode, including a single ratchet pawl type and a double ratchet pawl type. In the following embodiment, the double ratchet pawl type clutch mechanism is further illustrated as an example, but the embodiment is not limited to the double ratchet pawl type clutch mechanism.
如图8、图9及图2所示,离合机构包括离合抱簧1200、上棘轮1102、下棘轮1101和棘爪臂200,上棘轮1102和下棘轮1101分别套设在离合抱簧1200的两端并与其联动,棘爪臂200上设置第一棘爪202和第二棘爪203,第一棘爪202对应下棘轮1101,第二棘爪203对应上棘轮1102;所述的第一棘爪202与下棘轮1101卡合,第二棘爪203与上棘轮1102卡合时,离合抱簧1200松开,实现洗涤,第一棘爪202与下棘轮1101分离,第二棘爪203与上棘轮1102分离时,离合抱簧1200收紧,实现脱水;所述的定位机构用于第一棘爪202卡合下棘轮1101、第二棘爪203卡合上棘轮1102后限定棘爪臂200进一步运动。As shown in FIG. 8, FIG. 9, and FIG. 2, the clutch mechanism includes a clutch spring 1200, an upper ratchet 1102, a lower ratchet 1101, and a pawl arm 200. The upper ratchet 1102 and the lower ratchet 1101 are respectively sleeved on the clutch spring 1200. And the linkage, the first pawl 202 and the second pawl 203 are disposed on the pawl arm 200, the first pawl 202 corresponds to the lower ratchet 1101, and the second pawl 203 corresponds to the upper ratchet 1102; the first pawl 202 is engaged with the lower ratchet 1101, and when the second pawl 203 is engaged with the upper ratchet 1102, the clutch spring 1200 is released to achieve washing, the first pawl 202 is separated from the lower ratchet 1101, and the second pawl 203 and the upper ratchet are separated. When the 1102 is separated, the clutch buck spring 1200 is tightened to achieve dehydration; the positioning mechanism is used for the first pawl 202 to engage the lower ratchet 1101, and the second pawl 203 to engage the upper ratchet 1102 to define further movement of the pawl arm 200. .
本实施例的减速离合器采用双棘轮棘爪的离合方式,在第一棘爪202卡合下棘轮1101、第二棘爪203卡合上棘轮1102后,定位机构与轴承座301的外圈表面相接触,限定了棘爪臂200的进一步运动,一方面,可确保第一棘爪202与下棘轮1101、第二棘爪203与上棘轮1102卡合的稳定性,另一方面,可避免棘爪臂200进一步运动,对棘轮齿或者棘爪产生挤压损伤。The deceleration clutch of the embodiment adopts the clutching mode of the double ratchet pawl. After the first pawl 202 engages the lower ratchet 1101 and the second pawl 203 engages the upper ratchet 1102, the positioning mechanism and the outer ring surface of the bearing housing 301 are The contact defines further movement of the pawl arm 200. On the one hand, the stability of the engagement of the first pawl 202 with the lower ratchet 1101, the second pawl 203 and the upper ratchet 1102 can be ensured, and on the other hand, the pawl can be avoided. The arm 200 is further moved to cause crush damage to the ratchet teeth or the pawl.
由此可知,定位机构的设置方式决定了棘轮棘爪能否顺利的卡合和分离,因此,如图3、图4及图5所示,所述的棘爪臂200包括连接部206和臂体207,连接部206安装在转轴500上并绕其中心转动,臂体207的自由端端部设置第一棘爪202,臂体的中部设置第二棘爪203,所述的定位机构设置在第一棘爪202和第二棘爪203之间。It can be seen that the setting manner of the positioning mechanism determines whether the ratchet pawl can be smoothly engaged and disengaged. Therefore, as shown in FIG. 3, FIG. 4 and FIG. 5, the pawl arm 200 includes the connecting portion 206 and the arm. The body 207 is mounted on the rotating shaft 500 and rotates around the center thereof. The free end of the arm body 207 is provided with a first pawl 202, and the middle of the arm body is provided with a second pawl 203. The positioning mechanism is disposed at Between the first pawl 202 and the second pawl 203.
本实施例将定位机构设置在第一棘爪202和第二棘爪203之间,是由棘轮棘爪卡合后的位置关系所决定的,因为第一棘爪202卡合下棘轮1101、第二棘爪203卡合上棘轮1102后,棘爪臂200上第一棘爪202与第二棘爪203之间的部分与两个棘轮处于同圆心的状态,该部分与棘轮边缘之间的距离最短,由于棘轮与轴承座301同轴设置,所以棘爪臂200上第一棘爪202与第二棘爪203之间的部分与轴承座301之间的距离也是最短。因此,本实施例将定位机构设置在第一棘爪202和第二棘爪203之间,更易于与轴承座301的外圈表面接触,实现定位。In this embodiment, the positioning mechanism is disposed between the first pawl 202 and the second pawl 203, which is determined by the positional relationship after the ratchet pawl is engaged, because the first pawl 202 engages the lower ratchet 1101. After the two pawls 203 are engaged with the upper ratchet 1102, the portion between the first pawl 202 and the second pawl 203 on the pawl arm 200 and the two ratchets are in the same center, and the distance between the portion and the ratchet edge In the shortest, since the ratchet is disposed coaxially with the bearing housing 301, the distance between the portion between the first pawl 202 and the second pawl 203 on the pawl arm 200 and the bearing housing 301 is also the shortest. Therefore, in the present embodiment, the positioning mechanism is disposed between the first pawl 202 and the second pawl 203, and is more easily contacted with the outer ring surface of the bearing housing 301 to achieve positioning.
本实施例的连接部206上具有安装转轴500的固定孔208。The connecting portion 206 of the present embodiment has a fixing hole 208 on which the rotating shaft 500 is mounted.
具体地,所述的定位机构包括连接臂201和定位块205,连接臂201与棘爪臂200的臂体207一体成型,连接臂201设置在棘爪臂200的臂体207上靠近壳体300的一侧,定位块205设置在连接臂201上向壳体300延伸的一端,定位块205凸出连接臂201的内侧表面设置;所述的定位块205具有与轴承座的外圈表面接触的定位面。本实施例的洗衣机减速离合器只有定位机构向壳体300处凸出,实现与轴承座301接触定位,可节省棘爪臂200的材料,降低成本。Specifically, the positioning mechanism includes a connecting arm 201 and a positioning block 205. The connecting arm 201 is integrally formed with the arm body 207 of the pawl arm 200. The connecting arm 201 is disposed on the arm body 207 of the pawl arm 200 near the housing 300. On one side, the positioning block 205 is disposed at one end of the connecting arm 201 extending toward the housing 300, and the positioning block 205 protrudes from the inner surface of the connecting arm 201; the positioning block 205 has contact with the outer ring surface of the bearing housing. Positioning surface. The deceleration clutch of the washing machine of the embodiment only protrudes from the positioning mechanism to the housing 300, thereby achieving contact with the bearing housing 301, which can save material of the pawl arm 200 and reduce cost.
进一步地,所述的连接臂201由棘爪臂200的臂体内侧侧壁朝向壳体一侧延伸出一凸出平面形成,凸出平面的上表面设置多个加强筋,加强筋连接凸出平面的自由端和棘爪臂的臂体外侧侧壁。这样,在保证定位机构的整体强度的基础之上,减少材料,降低制造成本。Further, the connecting arm 201 is formed by a convex plane extending from the inner side wall of the arm body of the pawl arm 200 toward the side of the housing, and a plurality of reinforcing ribs are disposed on the upper surface of the convex plane, and the reinforcing ribs are connected and protruded. The free end of the plane and the outer side wall of the arm of the pawl arm. In this way, on the basis of ensuring the overall strength of the positioning mechanism, the material is reduced and the manufacturing cost is reduced.
进一步地,所述的定位机构还包括弹性缓冲垫,弹性缓冲垫设置在定位块的定位面上。由于定位机构在进行定位时,定位块通常具有一定的速度撞击在轴承座的外圈表面,因此,在定位接触的一刹那,受到轴承座的外圈表面的反向冲力较大,极易导致定位块折断。本发明通过弹性缓冲垫可有效的减缓定位机构在进行定位时受到的轴承座的外圈表面的冲 力,避免定位块与连接臂之间断裂,一方面确保了定位的有效性,另一方面延长了定位机构的使用寿命。Further, the positioning mechanism further includes an elastic cushion, and the elastic cushion is disposed on the positioning surface of the positioning block. Since the positioning block usually has a certain speed impinging on the outer ring surface of the bearing seat when positioning, the reverse impact force of the outer ring surface of the bearing seat is large at the moment of the positioning contact, which is easy to cause positioning. The block is broken. The invention can effectively reduce the punching of the outer ring surface of the bearing seat received by the positioning mechanism during positioning by the elastic cushion The force avoids the breakage between the positioning block and the connecting arm, on the one hand, ensuring the effectiveness of the positioning, and on the other hand, prolonging the service life of the positioning mechanism.
进一步地,所述的定位块205具有一圆弧面,该圆弧面可与轴承座301的外圈表面相贴合。这样,可保证定位机构的定位块205与轴承座301的外圈表面贴合紧密度,保证定位的稳定性。Further, the positioning block 205 has a circular arc surface that can be attached to the outer ring surface of the bearing housing 301. In this way, the positioning block 205 of the positioning mechanism can be ensured to be closely attached to the outer ring surface of the bearing housing 301 to ensure the stability of the positioning.
进一步地,所述定位块205的圆弧面所对应的圆心角为20°~40°,确保定位块205的定位面面积的大小,保证定位的稳定性。Further, the circular arc angle corresponding to the circular arc surface of the positioning block 205 is 20° to 40°, and the size of the positioning surface of the positioning block 205 is ensured to ensure the stability of the positioning.
再进一步地,所述的定位块205的宽度是轴承座301的外圈宽度的1/3~2/3,优选地,为1/2~2/3,进一步确保定位块205的定位面面积的大小,保证定位的稳定性。Further, the width of the positioning block 205 is 1/3 to 2/3 of the outer ring width of the bearing housing 301, preferably 1/2 to 2/3, further ensuring the positioning surface area of the positioning block 205. The size ensures the stability of the positioning.
作为本实施例的一种优选实施方式,所述的定位机构与与轴承座301的外圈表面接触时,所述的棘爪深入到棘轮的齿内深度满足:1/3棘轮的齿高~3/4棘轮的齿高。这样,一方面,深入至少1/3棘轮的齿高可确保卡合的有效性和稳定性,另一方面,深入少于3/4棘轮的齿高,确保棘爪棘轮的顺利分离,同时,避免棘爪与棘轮之间挤压严重损伤齿,确保使用寿命。As a preferred embodiment of the embodiment, when the positioning mechanism is in contact with the outer ring surface of the bearing housing 301, the depth of the pawl deep into the tooth of the ratchet is satisfied: 1/3 of the ratchet height The tooth height of the 3/4 ratchet. Thus, on the one hand, deepening the tooth height of at least 1/3 of the ratchet ensures the effectiveness and stability of the engagement, on the other hand, deepening the tooth height of the ratchet less than 3/4, ensuring a smooth separation of the ratchet ratchet, meanwhile, Avoid severe damage to the teeth between the pawl and the ratchet to ensure the service life.
如图6所示,本实施例的第一棘爪202固定设置,所述的第二棘爪203可转动的设置;所述的棘爪臂200上设置第二定位机构209,第二定位机构209靠近第二棘爪203设置,用于限定第二棘爪203的转动角度。第二定位机构209限定第二棘爪203只能朝着一个方向转动,确保离合机构的整体稳定性。与之相应的,所述的第二棘爪203上具有与第二定位机构209相配合的定位部210。As shown in FIG. 6, the first pawl 202 of the embodiment is fixedly disposed, and the second pawl 203 is rotatably disposed; the second positioning mechanism 209 is disposed on the pawl arm 200, and the second positioning mechanism is disposed. 209 is disposed adjacent to the second pawl 203 for defining a rotational angle of the second pawl 203. The second positioning mechanism 209 defines that the second pawl 203 can only rotate in one direction, ensuring the overall stability of the clutch mechanism. Correspondingly, the second pawl 203 has a positioning portion 210 that cooperates with the second positioning mechanism 209.
如图7所示,第二棘爪203可转动的安装在安装轴204上,安装轴204的一端固定在臂体207上,安装轴204的另一端安装固定螺母211以限位第二棘爪203的轴向移动。安装轴204或者棘爪臂200上套设有复位弹簧213,复位弹簧213一端止抵在臂体207上,另一端止抵在第二棘爪203,使得第二棘爪203复位,确保进行正常卡合。具体地,所述棘爪臂200上靠近轴承座301的一侧延伸出加强筋结构,加强筋结构靠近第二棘爪203处具有定位面。As shown in FIG. 7, the second pawl 203 is rotatably mounted on the mounting shaft 204. One end of the mounting shaft 204 is fixed to the arm body 207, and the other end of the mounting shaft 204 is mounted with a fixing nut 211 to limit the second pawl. The axial movement of 203. The mounting shaft 204 or the pawl arm 200 is sleeved with a return spring 213. One end of the return spring 213 stops against the arm body 207, and the other end stops against the second pawl 203, so that the second pawl 203 is reset to ensure normal operation. Engage. Specifically, a side of the pawl arm 200 adjacent to the bearing seat 301 extends a rib structure, and the rib structure has a positioning surface near the second pawl 203.
本实施例的棘爪臂200定位于壳体300的轴承座301的外圈表面上,由于轴承座301为精度拉伸加工,外圆尺寸精度较高,且定位面在两棘爪中间位置,可以很好地保证棘爪臂200能有效定位,避免棘爪臂200上两棘爪位置在棘爪臂200打开及复位过程中产生偏移,从而确保离合器的离合效果。The pawl arm 200 of the embodiment is positioned on the outer ring surface of the bearing housing 301 of the housing 300. Since the bearing housing 301 is subjected to precision drawing processing, the outer circle size accuracy is high, and the positioning surface is in the middle of the two pawls. It can be well ensured that the pawl arm 200 can be effectively positioned to prevent the two pawl positions on the pawl arm 200 from shifting during the opening and resetting of the pawl arm 200, thereby ensuring the clutching effect of the clutch.
实施例二Embodiment 2
如图3所示,本实施例的棘爪臂200的定位机构的定位面距离棘爪臂200的固定孔208底部平面高度L1为13mm。如图4、图5所示,棘爪臂200的定位机构的定位面为以棘爪臂200固定孔208的中心线下H1为57mm处为中心的圆弧面,圆弧半径R为20.8mm,两侧夹角α为27.6°,且绕棘爪臂200的固定孔208中心线下H1为57mm处垂线对称,两侧直线距离H2为11.4mm,厚度L2为5mm。As shown in FIG. 3, the positioning surface of the positioning mechanism of the pawl arm 200 of the present embodiment is 13 mm from the bottom plane height L1 of the fixing hole 208 of the pawl arm 200. As shown in FIG. 4 and FIG. 5, the positioning surface of the positioning mechanism of the pawl arm 200 is a circular arc surface centered on the center line H1 of the fixing arm 208 of the pawl arm 200, and the arc radius R is 20.8 mm. The angle α between the two sides is 27.6°, and the vertical line H1 is 57 mm at the center line of the fixing hole 208 of the pawl arm 200, and the straight line distance H2 is 11.4 mm and the thickness L2 is 5 mm.
实施例三Embodiment 3
如图10-图13所示,制动带属于洗衣机减速离合器制动装置中的重要组成部件。制动带通过滚压成型,形成一定形状,在洗涤时,制动臂处于初始状态,制动带通过抱紧制动轮,防止内桶跟转,在脱水状态下,制动带在制动臂牵引下松开制动轮,使输出轴与脱水轴作为一个整体,高速单向旋转达到离心脱水的目的。在洗涤状态下,需要滚压成型后的制动轮形状能完全贴合制动轮,而在脱水状态下,制动带又需要一定的张度保持完全脱开制动轮的状态。As shown in Figures 10-13, the brake band is an important component of the brake clutch of the washing machine. The brake band is formed into a certain shape by rolling forming. When washing, the brake arm is in an initial state, and the brake band prevents the inner tub from following the brake by holding the brake wheel. In the dehydrated state, the brake band is on the brake arm. The traction wheel is released under traction, so that the output shaft and the dewatering shaft are integrated as a whole, and the high-speed one-way rotation achieves the purpose of centrifugal dewatering. In the washing state, the shape of the brake wheel after the roll forming needs to completely conform to the brake wheel, and in the dehydrated state, the brake belt needs a certain degree of tension to maintain the state of completely disengaging the brake wheel.
如图10所示,一种洗衣机减速离合器制动带,包括带体1801,带体1801为扁平条状结构,带体1801的至少一端安装在制动臂400上,所述带体1801与制动臂400相连接的一端具有反向弯折的弯折部,弯折部与带体之间形成安装孔,弯折部的自由端与带体之间焊接成一体结构。As shown in FIG. 10, a washing machine deceleration clutch brake belt includes a belt body 1801. The belt body 1801 has a flat strip structure, and at least one end of the belt body 1801 is mounted on the brake arm 400. The belt body 1801 is manufactured. One end of the boom 400 is connected with a bent portion which is bent in the opposite direction, and a mounting hole is formed between the bent portion and the belt body, and the free end of the bent portion is welded to the belt body to be integrally welded.
本发明的洗衣机减速离合器制动带,将带体1801与制动臂400连接端由现在的铆接方 式改为焊接,不必考虑铆接的铆接孔的设置,可在一定程度上缩短带体1801端部的连接长度,可加长带体上加强筋1804长度,在制动带滚压成型时避免产生弯曲变形,且在制动臂400打开制动带脱开制动轮时保证制动带的张度。The washing machine deceleration clutch brake belt of the present invention connects the belt body 1801 and the brake arm 400 to the current riveting side. The type is changed to welding, and the setting of the riveting hole of the riveting is not necessary, the connection length of the end of the belt body 1801 can be shortened to some extent, the length of the reinforcing bar 1804 on the belt body can be lengthened, and the bending can be avoided when the brake band is rolled and formed. Deformation, and the degree of tension of the brake band is ensured when the brake arm 400 opens the brake band to disengage the brake wheel.
采用铆接方式时,由于铆接孔的开设位置以及大小都有着一定的要求,才能保证连接的紧固性,因此,采用铆接时,连接长度相对较大。本发明将其改为焊接,通过将弯折部和带体1801加热,再热焊接压合,使其连接为一体,避免了铆接孔,连接长度更短。When the riveting method is adopted, since the setting position and size of the riveting hole have certain requirements, the fastening of the connection can be ensured. Therefore, when riveting is used, the connection length is relatively large. The invention replaces it with welding, and by heating the bent portion and the belt body 1801, and then heat-welding and pressing, the connection is integrated, the riveting hole is avoided, and the connection length is shorter.
另外,焊接方式更加的简单,更易实现。In addition, the welding method is simpler and easier to implement.
进一步地,所述的弯折部与带体1801之间具有至少三个焊点。一方面,可保证连接的强度,另外一方面,可降低工艺难度。Further, the bent portion has at least three solder joints between the bent portion and the strip body 1801. On the one hand, the strength of the connection can be ensured, and on the other hand, the process difficulty can be reduced.
本发明的安装孔处的带体宽度收窄,弯折部的自由端与带体宽度相同,所述的弯折部与带体之间具有三个焊点,两个焊点设置在弯折部与带体宽度相同处,且对称设置在带体中心线两侧,另一个焊点设置在带体宽度收窄处。带体1801在安装孔处收窄是为了实现制动带安装在制动臂400上,节省安装空间。The width of the strip at the mounting hole of the present invention is narrowed, the free end of the bent portion is the same as the width of the strip, the bent portion has three solder joints between the strip and the two solder joints are set at the bend The portion is the same as the width of the strip, and is symmetrically disposed on both sides of the center line of the strip, and the other solder joint is disposed at a narrowing of the width of the strip. The tape body 1801 is narrowed at the mounting hole in order to realize that the brake band is mounted on the brake arm 400, saving installation space.
本发明的制动带可适用于一端固定在壳体300上,另一端连接在制动臂400上的洗衣机减速离合器,也可适用于两端分别连接在制动臂400上的洗衣机减速离合器。The brake band of the present invention can be applied to a washing machine reduction clutch in which one end is fixed to the casing 300 and the other end is connected to the brake arm 400, and can also be applied to a washing machine reduction clutch which is respectively connected to the brake arm 400 at both ends.
如图8、图9、图10及图11所示的一种洗衣机减速离合器制动带,适用于两端分别连接在制动臂400上的洗衣机减速离合器,所述的带体1801两端分别安装在制动臂400上,带体的两端分别具有反向弯折的弯折部,两端弯折部分别与带体之间形成安装孔,两端弯折部的自由端与带体之间焊接成一体结构。As shown in FIG. 8 , FIG. 9 , FIG. 10 and FIG. 11 , a washing machine deceleration clutch braking band is applied to a washing machine deceleration clutch respectively connected to the brake arm 400 at both ends, and the strip body 1801 has two ends respectively Mounted on the brake arm 400, the two ends of the belt body respectively have a bending portion which is bent in the opposite direction, and the bending portions at the two ends respectively form a mounting hole with the belt body, and the free end and the belt body of the bent portion at both ends Welded into a single structure.
进一步地,所述的带体的一端为第一弯折部1802,对应具有第一安装孔1803;另一端为第二弯折部1808,对应具有第二安装孔1809;所述的第一安装孔1803安装在制动臂400上的远端,第一弯折部1802的长度长于第二弯折部1808。本发明根据制动带安装在制动臂400上的结构特点,将第一弯折部1802的长度和第二弯折部1808的长度设置的不同,以便于连接。进一步,由于第一安装孔1803安装在制动臂400上的远端,所以第一弯折部1802的长度长于第二弯折部1808。Further, one end of the strip body is a first bent portion 1802, corresponding to the first mounting hole 1803; the other end is a second bent portion 1808, corresponding to the second mounting hole 1809; the first installation The hole 1803 is mounted on the distal end of the brake arm 400, and the length of the first bent portion 1802 is longer than the second bent portion 1808. According to the structural feature of the brake band mounted on the brake arm 400, the present invention sets the length of the first bent portion 1802 and the length of the second bent portion 1808 to facilitate connection. Further, since the first mounting hole 1803 is mounted on the distal end of the brake arm 400, the length of the first bent portion 1802 is longer than the second bent portion 1808.
具体地,第一安装孔1803安装在第一连接轴401,第二安装孔1809安装在第二连接,402,第二连接,402设置在第一连接轴401内侧。Specifically, the first mounting hole 1803 is mounted on the first connecting shaft 401, the second mounting hole 1809 is mounted on the second connection 402, and the second connection 402 is disposed inside the first connecting shaft 401.
具体地,所述的第一弯折部1802与带体1801之间具有第一焊点1805、第二焊点1806和第三焊点1807,第一焊点1805靠近第一安装孔1803设置;所述的第二弯折部1808与带体1801之间具有第四焊点1812、第五焊点1810和第六焊点1811,第四焊点1812靠近第二安装孔1809设置;所述的第一焊点1805与第一安装孔1803之间的距离等于第四焊点1812与第二安装孔1809之间的距离。这样,以确保安装孔附近的连接紧固程度。Specifically, the first bent portion 1802 and the strip 1801 have a first solder joint 1805, a second solder joint 1806, and a third solder joint 1807. The first solder joint 1805 is disposed adjacent to the first mounting hole 1803. The second bent portion 1808 and the strip 1801 have a fourth solder joint 1812, a fifth solder joint 1810 and a sixth solder joint 1811, and the fourth solder joint 1812 is disposed adjacent to the second mounting hole 1809; The distance between the first solder joint 1805 and the first mounting hole 1803 is equal to the distance between the fourth solder joint 1812 and the second mounting hole 1809. This is to ensure the tightness of the connection near the mounting hole.
进一步地,所述的第二焊点1806与第三焊点1807之间的距离等于第五焊点1810与第六焊点1811之间的距离。这样,以确保弯折部端部的连接紧固程度。Further, the distance between the second solder joint 1806 and the third solder joint 1807 is equal to the distance between the fifth solder joint 1810 and the sixth solder joint 1811. In this way, the degree of fastening of the end of the bent portion is ensured.
具体地,所述弯折部与带体之间焊点的直径不小于4mm。这样,以确保焊接的强度。Specifically, the diameter of the solder joint between the bent portion and the strip body is not less than 4 mm. This is to ensure the strength of the weld.
作为本发明的一种优选实施方式,所述的带体上设置加强筋1804,加强筋1804沿着带体的中心线设置,加强筋1804的长度不小于带体长度的85%。本发明的制动带采用了焊接的方式,缩短了连接处的长度,可尽可能的加长加强筋1804的长度,在制动带滚压成型时避免产生弯曲变形,且在制动臂400打开制动带脱开制动轮时保证制动带的张度。As a preferred embodiment of the present invention, the belt body is provided with a reinforcing rib 1804, and the reinforcing rib 1804 is disposed along the center line of the belt body, and the length of the reinforcing rib 1804 is not less than 85% of the length of the belt body. The brake band of the invention adopts the welding method, shortens the length of the joint, can lengthen the length of the reinforcing rib 1804 as much as possible, avoids bending deformation when the brake band is roll-formed, and opens the brake arm 400. The degree of tension of the brake band is ensured when the brake band is disengaged from the brake wheel.
本发明的制动带采用焊接连接,相较于铆接连接,节省空间,制动带的加强筋1804长度可相应加长,从而保证制动带刚度,在制动带滚压成型时避免产生弯曲变形,且在制动臂打开制动带脱开制动轮时保证制动带的张度。The brake band of the invention adopts a welded connection, which saves space compared with the riveted connection, and the length of the reinforcing rib 1804 of the brake band can be lengthened accordingly, thereby ensuring the rigidity of the brake band and avoiding bending deformation when the brake band is rolled and formed. And the degree of tension of the brake band is ensured when the brake arm opens the brake band and disengages the brake wheel.
本发明实施针对洗衣机减速离合器制动带工作情况的特殊性,对加强筋的尺寸和制动带尺寸之间的关系进行了优化限定。The invention implements the speciality of the working condition of the brake belt of the deceleration clutch of the washing machine, and optimizes the relationship between the size of the rib and the size of the brake band.
之所以进行限定,是因为制动带在使用中包括抱紧和松开两种状态,在制动时制动带被制动臂牵拉表面受到很大拉伸力,在松开时又在制动臂的推动下承受弯扭力,这种周而复始 的作用力,随着使用时间的延长,就可能会导致制动带发生塑性形变,无法恢复原状。The reason for the limitation is that the brake band includes both the tightening and the loosening state in use. When braking, the brake band is subjected to a large tensile force by the brake arm pulling surface, and when it is released, it is The bending arm is under the push of the brake arm, which is repeated The force, as the use time is prolonged, may cause the brake band to plastically deform and cannot be restored.
而现有技术中的加强筋规格往往并没有进行细致的优化选择,按照普通的设计规则设置并不能满足要求,因为通常的加强筋设置都是只考虑抗扭和抗弯,但由于制动带工作时是弧形,又承受拉伸和弯扭不同的力,因此需要对制动带上的加强筋特别优化设置。However, the rib specifications in the prior art are often not carefully selected, and the conventional design rules are not satisfactory, because the usual rib setting only considers the torsion and bending resistance, but due to the brake band The work is curved and subjected to different forces of stretching and bending, so it is necessary to optimize the setting of the ribs on the brake band.
具体的,如图12所示,设置所述制动带厚度为D0宽度为W0。加强筋1804的高度H0和宽度C0与制动带的厚度D0宽度W0具有一定关系,对于加强筋1804的高度H所起到的功能,实质上是在局部增加了制动带的厚度,也就是在局部增强制动带的抗扭强度,但是如果加强筋1804高度过大,则非但不能增加强度,还容易断裂或发生塑性形变,本申请发明人经过大量实验最终确定,加强筋的所述加强筋1804高度H的范围在D0/2≤H≤2D0内。Specifically, as shown in FIG. 12, the thickness of the brake band is set to a width D 0 of W 0 . Reinforcing rib height H and a width of 1804 0 C 0 D 0 and the thickness of the brake band width W 0 a certain relationship, for reinforcing rib height H of 1804 played function, in substantially locally increased braking band The thickness, that is, the torsional strength of the brake band is locally enhanced. However, if the height of the rib 1804 is too large, the strength of the rib 1804 is not increased, and it is easy to break or plastically deform. The inventors of the present invention have finally determined a large number of experiments to determine the rib. The height of the rib 1804 is in the range of D 0 /2 ≤ H ≤ 2D 0 .
进一步的,对于加强筋1804的宽度C0的选择和制动带的宽度W0存在一定关系,若加强筋1804的宽度C0过大则会降低制动带与制动轮的摩擦面积,影响制动效果。若加强筋1804宽度过小,可能强度达不到要求,并且容易导致局部应力过大而断裂。因此,本申请发明人经过大量实验最终确定,所述加强筋1804宽度C0满足W0/20≤C≤W0/5。Further, the selection of the width C 0 of the rib 1804 and the width W 0 of the brake band have a certain relationship. If the width C 0 of the rib 1804 is too large, the friction area between the brake band and the brake wheel is reduced, and the influence is affected. Braking effect. If the width of the rib 1804 is too small, the strength may not be required, and the local stress may easily be excessively broken. Therefore, the inventors of the present application finally determined through a large number of experiments that the rib 1804 width C 0 satisfies W 0 /20 ≤ C ≤ W 0 /5.
上述数据是本发明技术人员在大量实验中得出较较为优化的配置。The above data is a more optimized configuration obtained by a person skilled in the art in a large number of experiments.
进一步的,所述加强筋1804为冲压成型结构,其一侧为高于制动带表面的凸起结构,另一侧为对应的下凹结构。Further, the reinforcing rib 1804 is a stamped and formed structure, one side of which is a convex structure higher than the surface of the brake band, and the other side is a corresponding concave structure.
进一步的,所述加强筋1804中部为最高部,两侧为对称的倾斜下降的斜面,所述斜面表面的倾角α0满足,30°≤α0≤50°。Further, the middle portion of the reinforcing rib 1804 is the highest portion, and both sides are symmetric inclined inclined inclined surfaces, and the inclination angle α 0 of the inclined surface is satisfied, 30°≤α 0 ≤50°.
对于斜面表面的倾角α0的设置,考虑强度和韧性两个方面,如果倾角α0过小接近于垂直状态虽然强度大,但加强筋1804弯扭过程中加强筋容易断裂。如果倾角α0过大韧性虽然较大,但强度不够,并且倾角α0过大会导致加强筋1804底部面积过大占用过多的制动带有效摩擦面积影响制动效果。本申请发明人经过大量实验最终确定,所述斜面表面的倾角a满足,30°≤α0≤50°。For the setting of the inclination angle α 0 of the inclined surface, considering the two aspects of strength and toughness, if the inclination angle α 0 is too small to be close to the vertical state, although the strength is large, the reinforcing ribs are easily broken during the bending and twisting of the reinforcing rib 1804. If the inclination angle α 0 is too large, the toughness is large, but the strength is not enough, and the inclination angle α 0 is too large, which causes the bottom area of the rib 1804 to be excessively large, and the effective friction area of the brake band affects the braking effect. The inventors of the present application finally determined through a large number of experiments that the inclination angle a of the inclined surface satisfies 30° ≤ α 0 ≤ 50°.
进一步的,所述加强筋的两端与所述制动带表面的连接边缘为圆弧,所述圆弧圆角R0为1-1.5D0Further, a connecting edge of the two ends of the reinforcing rib and the surface of the braking band is an arc, and the rounded corner R 0 is 1-1.5D 0 .
将强筋两端部处于加强筋的边缘应力较大,若用采用直角,在冲压加工时容易发生断裂,因此采用圆角的形式。本申请发明人经过大量实验最终确定,所述圆弧圆角R0为1-1.5D0The stress at the edge of the reinforcing rib at both ends of the strong rib is large. If a right angle is used, the crack is likely to occur during the press working, so the rounded corner is used. The inventors of the present application finally determined through a large number of experiments that the circular arc fillet R 0 is 1-1.5D 0 .
进一步的,所述加强筋高度优选H0=0.8D0Further, the rib height is preferably H 0 =0.8D 0 .
该尺寸是依据本申请发明人经过大量实验最终确定的,所述加强筋高度优选H0=0.8D0This size is finally determined by a large number of experiments by the inventors of the present application, and the rib height is preferably H 0 = 0.8 D 0 .
进一步的,所述加强筋宽度优选C0=3W0/20。Further, the rib width is preferably C 0 = 3W 0 /20.
该尺寸是依据本申请发明人经过大量实验最终确定的,所述加强筋宽度优选C0=3W0/20。This size is finally determined by a large number of experiments by the inventors of the present application, and the rib width is preferably C 0 = 3W 0 /20.
进一步的,所述加强筋两侧斜面与制动带平面的夹角优选α0=45°。Further, the angle between the slopes on both sides of the reinforcing rib and the plane of the brake band is preferably α 0 = 45°.
该尺寸是依据本申请发明人经过大量实验最终确定的,所述加强筋两侧斜面与制动带平面的夹角优选α0=45°。The size is determined according to a large number of experiments by the inventors of the present application, and the angle between the slopes on both sides of the reinforcing rib and the plane of the brake band is preferably α 0 = 45°.
本发明同时提供了一种具有上述的减速离合器制动带的洗衣机减速离合器。The present invention also provides a washing machine reduction clutch having the above-described deceleration clutch brake band.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。 The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention, and any technology that is familiar with the present patent. Those skilled in the art can make some modifications or modifications to equivalent embodiments by using the technical content of the above-mentioned hints without departing from the technical scope of the present invention, but the technology according to the present invention does not deviate from the technical solution of the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments are still within the scope of the present invention.

Claims (29)

  1. 一种洗衣机离合控制方法,所述的洗衣机包括离合机构,离合机构包括离合抱簧、上棘轮、下棘轮、第一棘爪和第二棘爪,所述的下棘轮安装后与离合抱簧的旋向相同,上棘轮安装后与离合抱簧的旋向相反,所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;其特征在于,所述的离合控制方法包括:A washing machine clutch control method, the washing machine comprising a clutch mechanism, the clutch mechanism comprising a clutch spring, an upper ratchet, a lower ratchet, a first pawl and a second pawl, the lower ratchet mounted and the clutch spring The rotation direction is the same, and the upper ratchet is opposite to the rotation direction of the clutch spring, the first pawl is engaged with the lower ratchet, and when the second pawl is engaged with the upper ratchet, the clutch spring is loosened to achieve washing. The first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; and the clutch control method includes:
    洗衣机执行洗涤/漂洗程序,控制第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合进行。The washing machine executes a washing/rinsing process to control the first pawl to engage with the lower ratchet before the second pawl and the upper ratchet begin to engage.
  2. 根据权利要求1所述的一种洗衣机离合控制方法,其特征在于,洗衣机执行洗涤/漂洗程序,第一棘爪进入下棘轮的齿内深度超过1/5齿深时,优选地,超过1/3齿深时,第二棘爪与上棘轮开始卡合。A washing machine clutch control method according to claim 1, wherein the washing machine executes a washing/rinsing program, and when the depth of the first pawl entering the lower ratchet exceeds 1/5 tooth depth, preferably more than 1/1 When the tooth depth is 3, the second pawl and the upper ratchet begin to engage.
  3. 根据权利要求1或2所述的一种洗衣机离合控制方法,其特征在于,还包括:The method for controlling a clutch of a washing machine according to claim 1 or 2, further comprising:
    洗衣机执行脱水程序,控制第二棘爪与上棘轮开始分离先于第一棘爪与下棘轮开始分离进行。The washing machine executes a dehydration process, and controls the second pawl to start separating from the upper ratchet before the first pawl and the lower ratchet begin to separate.
  4. 根据权利要求3所述的一种洗衣机离合控制方法,其特征在于,洗衣机执行脱水程序,第二棘爪远离上棘轮的齿顶超过0.5mm时,第一棘爪与下棘轮开始分离。The clutch control method of a washing machine according to claim 3, wherein the washing machine executes a dehydration process, and the first pawl and the lower ratchet start to separate when the second pawl is away from the top of the upper ratchet by more than 0.5 mm.
  5. 一种采用如权利要求1-4任意一项所述离合控制方法的洗衣机减速离合器,所述的离合机构包括离合抱簧、上棘轮、下棘轮和棘爪臂,上棘轮和下棘轮分别套设在离合抱簧的两端并与其联动,棘爪臂上设置第一棘爪和第二棘爪,第一棘爪对应下棘轮,第二棘爪对应上棘轮;所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;A washing machine deceleration clutch using the clutch control method according to any one of claims 1 to 4, wherein the clutch mechanism comprises a clutch spring, an upper ratchet, a lower ratchet and a pawl arm, and the upper ratchet and the lower ratchet are respectively sleeved a first pawl and a second pawl are disposed on the pawl arm at both ends of the clutch spring, the first pawl corresponding to the lower ratchet, and the second pawl corresponding to the upper ratchet; the first pawl and the first pawl When the lower ratchet is engaged, when the second pawl is engaged with the upper ratchet, the clutch spring is released to achieve washing, the first pawl is separated from the lower ratchet, and when the second pawl is separated from the upper ratchet, the clutch spring is tightened. Realize dehydration;
    其特征在于,所述的第一棘爪和第二棘爪之间的相对角度满足:洗衣机执行洗涤/漂洗程序,第一棘爪与下棘轮开始卡合先于第二棘爪与上棘轮开始卡合;洗衣机执行脱水程序,第二棘爪与上棘轮开始分离先于第一棘爪与下棘轮开始分离。The feature is that the relative angle between the first pawl and the second pawl is such that the washing machine performs a washing/rinsing process, and the first pawl and the lower ratchet begin to engage before the second pawl and the upper ratchet start. Engagement; the washing machine performs a dehydration process, and the second pawl and the upper ratchet begin to separate before the first pawl and the lower ratchet begin to separate.
  6. 根据权利要求5所述的一种洗衣机减速离合器,其特征在于,所述的第一棘爪具有在卡合时与下棘轮相抵的第一作用面,第二棘爪具有在卡合时与上棘轮相抵的第二作用面,所述的第一作用面与第二作用面之间的夹角为135°~165°。A washing machine deceleration clutch according to claim 5, wherein said first pawl has a first acting surface that abuts against the lower ratchet when engaged, and the second pawl has a catching time and an upper The second active surface of the ratchet is opposite to each other, and the angle between the first active surface and the second active surface is 135° 165°.
  7. 根据权利要求5或6所述的一种洗衣机减速离合器,其特征在于,所述的棘爪臂包括连接部和臂体,连接部安装在转轴上并可绕其转动,臂体的自由端端部设置第一棘爪,臂体的中部设置第二棘爪。A washing machine reduction clutch according to claim 5 or claim 6, wherein said pawl arm comprises a connecting portion and an arm body, and the connecting portion is mounted on the rotating shaft and rotatable therearound, the free end of the arm body The first pawl is disposed, and the second pawl is disposed at a middle portion of the arm body.
  8. 根据权利要求7所述的一种洗衣机减速离合器,其特征在于,所述的第一棘爪固定 设置在臂体上,所述的第二棘爪为弹性结构或者可相对于臂体运动。A washing machine reduction clutch according to claim 7, wherein said first pawl is fixed Disposed on the arm body, the second pawl is elastic or movable relative to the arm body.
  9. 根据权利要求8所述的一种洗衣机减速离合器,其特征在于,所述的第二棘爪可转动的设置在臂体上,第二棘爪转动的方向与脱水时上棘轮转动的方向相反。A washing machine reduction clutch according to claim 8, wherein said second pawl is rotatably disposed on the arm body, and the second pawl rotates in a direction opposite to the direction in which the upper ratchet rotates during dehydration.
  10. 根据权利要求5或6所述的一种洗衣机减速离合器,其特征在于,还包括减速轮系和壳体;所述的减速轮系设置在壳体内,壳体上靠近上棘轮的一端设置轴承座;所述的棘爪臂上还设置有定位机构,轴承座的外圈表面为定位机构的定位面,定位机构与轴承座的外圈表面接触时,限定棘爪切入棘轮深度及棘爪的定位精度。A washing machine reduction clutch according to claim 5 or claim 6, further comprising a reduction gear train and a casing; wherein the reduction gear train is disposed in the casing, and the bearing seat is disposed on the casing near the end of the upper ratchet The pawl arm is further provided with a positioning mechanism. The outer ring surface of the bearing seat is a positioning surface of the positioning mechanism. When the positioning mechanism is in contact with the outer ring surface of the bearing seat, the pawl cutting depth and the positioning of the pawl are defined. Precision.
  11. 一种洗衣机减速离合器,包括减速轮系、壳体和离合机构;所述的离合机构为棘轮棘爪离合方式,包括棘轮和棘爪臂,棘爪臂上设置用于与棘轮卡合/分离实现洗涤/脱水的棘爪;所述的减速轮系设置在壳体内,壳体上靠近棘轮的一端设置轴承座;其特征在于,所述的棘爪臂上还设置有定位机构,轴承座的外圈表面为定位机构的定位面,定位机构与轴承座的外圈表面接触时,限定棘爪切入棘轮深度及棘爪的定位精度。A washing machine deceleration clutch comprises a reduction gear train, a housing and a clutch mechanism; the clutch mechanism is a ratchet pawl clutching manner, comprising a ratchet wheel and a pawl arm, and the pawl arm is arranged to be engaged/separated with the ratchet wheel a decelerating/dehydrating pawl; the deceleration wheel is disposed in the casing, and a bearing seat is disposed on an end of the casing adjacent to the ratchet; wherein the pawl arm is further provided with a positioning mechanism, and the bearing seat is externally The surface of the ring is the positioning surface of the positioning mechanism. When the positioning mechanism is in contact with the outer ring surface of the bearing housing, the depth of the ratchet and the positioning accuracy of the pawl are defined.
  12. 根据权利要求11所述的一种洗衣机减速离合器,其特征在于,所述的离合机构包括离合抱簧、上棘轮、下棘轮和棘爪臂,上棘轮和下棘轮分别套设在离合抱簧的两端并与其联动,棘爪臂上设置第一棘爪和第二棘爪,第一棘爪对应下棘轮,第二棘爪对应上棘轮;所述的第一棘爪与下棘轮卡合,第二棘爪与上棘轮卡合时,离合抱簧松开,实现洗涤,第一棘爪与下棘轮分离,第二棘爪与上棘轮分离时,离合抱簧收紧,实现脱水;所述的定位机构用于第一棘爪卡合下棘轮、第二棘爪卡合上棘轮后控制棘爪臂拨动棘轮的牙数。A washing machine deceleration clutch according to claim 11, wherein said clutch mechanism comprises a clutch spring, an upper ratchet, a lower ratchet and a pawl arm, and the upper ratchet and the lower ratchet are respectively sleeved on the clutch spring. The first pawl and the second pawl are disposed on the pawl arm, the first pawl corresponds to the lower ratchet, and the second pawl corresponds to the upper ratchet; the first pawl is engaged with the lower ratchet, When the second pawl is engaged with the upper ratchet, the clutch spring is released to achieve washing, and the first pawl is separated from the lower ratchet. When the second pawl is separated from the upper ratchet, the clutch spring is tightened to achieve dehydration; The positioning mechanism is configured to control the number of teeth of the ratchet arm to move the ratchet after the first pawl engages the lower ratchet and the second pawl engages the ratchet.
  13. 根据权利要求11或12所述的一种洗衣机减速离合器,其特征在于,所述的棘爪臂包括连接部和臂体,连接部安装在转轴上并并可绕其中心转动,臂体的自由端端部设置第一棘爪,臂体的中部设置第二棘爪,所述的定位机构设置在第一棘爪和第二棘爪之间。A washing machine deceleration clutch according to claim 11 or 12, wherein said pawl arm comprises a connecting portion and an arm body, and the connecting portion is mounted on the rotating shaft and rotatable around the center thereof, and the arm body is free The end portion is provided with a first pawl, and the middle portion of the arm body is provided with a second pawl, and the positioning mechanism is disposed between the first pawl and the second pawl.
  14. 根据权利要求13所述的一种洗衣机减速离合器,其特征在于,所述的定位机构包括连接臂和定位块,连接臂与棘爪臂的臂体一体成型,连接臂设置在棘爪臂的臂体上靠近壳体的一侧,定位块设置在连接臂上向壳体延伸的一端,定位块凸出连接臂的内侧表面设置;所述的定位块具有与轴承座的外圈表面接触的定位面。A washing machine reduction clutch according to claim 13, wherein said positioning mechanism comprises a connecting arm and a positioning block, and the connecting arm is integrally formed with the arm body of the pawl arm, and the connecting arm is disposed on the arm of the pawl arm a positioning block is disposed on a side of the body adjacent to the housing, and the positioning block is disposed at an end of the connecting arm extending toward the housing, and the positioning block protrudes from an inner side surface of the connecting arm; the positioning block has a positioning contact with an outer ring surface of the bearing housing surface.
  15. 根据权利要求14所述的一种洗衣机减速离合器,其特征在于,所述的连接臂由棘爪臂的臂体内侧侧壁朝向壳体一侧延伸出一凸出平面形成,凸出平面的上表面设置多个加强筋,加强筋连接凸出平面的自由端和棘爪臂的臂体外侧侧壁。A washing machine reduction clutch according to claim 14, wherein said connecting arm is formed by a convex plane extending from an inner side wall of the arm of the pawl arm toward a side of the housing, protruding from a plane The surface is provided with a plurality of reinforcing ribs, and the reinforcing ribs connect the free ends of the convex planes and the outer side walls of the arms of the pawl arms.
  16. 根据权利要求14所述的一种洗衣机减速离合器,其特征在于,所述的定位机构还包括弹性缓冲垫,弹性缓冲垫设置在定位块的定位面上。 A washing machine deceleration clutch according to claim 14, wherein the positioning mechanism further comprises an elastic cushion, and the elastic cushion is disposed on the positioning surface of the positioning block.
  17. 根据权利要求14所述的一种洗衣机减速离合器,其特征在于,所述的定位块具有一圆弧面,该圆弧面可与轴承座的外圈表面相贴合,优选地,所述定位块的圆弧面所对应的圆心角为20°~40°。A washing machine deceleration clutch according to claim 14, wherein said positioning block has a circular arc surface which is engageable with an outer ring surface of the bearing housing, preferably said positioning The central angle of the circular arc surface of the block is 20° to 40°.
  18. 根据权利要求14所述的一种洗衣机减速离合器,其特征在于,所述的定位块的宽度是轴承座的外圈宽度的1/3~2/3,优选地,为1/2~2/3。A washing machine reduction clutch according to claim 14, wherein the width of the positioning block is 1/3 to 2/3 of the outer ring width of the bearing housing, preferably 1/2 to 2/ 3.
  19. 根据权利要求11或12所述的一种洗衣机减速离合器,其特征在于,所述的定位机构与与轴承座的外圈表面接触时,所述的棘爪深入到棘轮的齿内深度满足:1/3棘轮的齿高~3/4棘轮的齿高。A washing machine deceleration clutch according to claim 11 or 12, wherein when the positioning mechanism is in contact with the outer ring surface of the bearing housing, the depth of the pawl deep into the tooth of the ratchet satisfies: 1 The tooth height of the /3 ratchet is ~3/4 ratchet.
  20. 根据权利要求12所述的一种洗衣机减速离合器,其特征在于,所述的第一棘爪固定设置,所述的第二棘爪可转动的设置;所述的棘爪臂上设置第二定位机构,第二定位机构靠近第二棘爪设置,限定棘爪的定位精度;所述棘爪臂上靠近轴承座的一侧延伸出加强筋结构,加强筋结构靠近第二棘爪处具有定位面。A washing machine deceleration clutch according to claim 12, wherein said first pawl is fixedly disposed, said second pawl is rotatably disposed; and said pawl arm is provided with a second positioning a second positioning mechanism is disposed adjacent to the second pawl to define a positioning accuracy of the pawl; a side of the pawl arm adjacent to the bearing seat extends a reinforcing rib structure, and the reinforcing rib structure has a positioning surface near the second pawl .
  21. 根据权利要求1-20任意一项所述的一种洗衣机减速离合器,其特征在于,包括制动带,制动带包括带体,带体为扁平条状结构,带体的至少一端安装在制动臂上,其特征在于,所述带体与制动臂相连接的一端具有反向弯折的弯折部,弯折部与带体之间形成安装孔,弯折部的自由端与带体之间焊接成一体结构。A washing machine deceleration clutch according to any one of claims 1 to 20, characterized in that it comprises a brake band, the brake band comprises a belt body, and the belt body has a flat strip structure, and at least one end of the belt body is mounted on the system. The boom is characterized in that: one end of the belt body connected to the brake arm has a bent portion which is reversely bent, and a mounting hole is formed between the bent portion and the belt body, and the free end of the bent portion and the belt The body is welded into a unitary structure.
  22. 一种洗衣机减速离合器,包括制动带,制动带包括带体,带体为扁平条状结构,带体的至少一端安装在制动臂上,其特征在于,所述带体与制动臂相连接的一端具有反向弯折的弯折部,弯折部与带体之间形成安装孔,弯折部的自由端与带体之间焊接成一体结构。A washing machine deceleration clutch comprises a brake band, the brake band comprises a belt body, the belt body is a flat strip structure, and at least one end of the belt body is mounted on the brake arm, characterized in that the belt body and the brake arm One end of the connection has a bent portion which is reversely bent, and a mounting hole is formed between the bent portion and the belt body, and the free end of the bent portion is welded to the belt body to be integrally formed.
  23. 根据权利要求22所述的一种洗衣机减速离合器制动带,其特征在于,所述的弯折部与带体之间具有至少三个焊点。A washing machine deceleration clutch brake belt according to claim 22, wherein said bent portion and said belt body have at least three weld points.
  24. 根据权利要求22所述的一种洗衣机减速离合器制动带,其特征在于,所述的安装孔处的带体宽度收窄,弯折部的自由端与带体宽度相同,所述的弯折部与带体之间具有三个焊点,两个焊点设置在弯折部与带体宽度相同处,且对称设置在带体中心线两侧,另一个焊点设置在带体宽度收窄处。A brake belt for a deceleration clutch of a washing machine according to claim 22, wherein the width of the belt at the mounting hole is narrowed, and the free end of the bent portion is the same as the width of the belt, and the bending is There are three solder joints between the part and the strip body, and the two solder joints are disposed at the same width of the bent portion and the strip body, and are symmetrically disposed on both sides of the center line of the strip body, and the other solder joint is set at the width of the strip body to be narrowed. At the office.
  25. 根据权利要求22所述的一种洗衣机减速离合器制动带,其特征在于,所述的带体两端分别安装在制动臂上,带体的两端分别具有反向弯折的弯折部,两端弯折部分别与带体之间形成安装孔,两端弯折部的自由端与带体之间焊接成一体结构。A brake belt for a deceleration clutch of a washing machine according to claim 22, wherein the two ends of the belt body are respectively mounted on the brake arm, and the two ends of the belt body respectively have a bent portion which is reversely bent. The bending portions at the two ends respectively form a mounting hole with the belt body, and the free ends of the bent portions at both ends are welded to the belt body to form an integral structure.
  26. 根据权利要求25所述的一种洗衣机减速离合器制动带,其特征在于,所述的带体 的一端为第一弯折部,对应具有第一安装孔;另一端为第二弯折部,对应具有第二安装孔;所述的第一安装孔安装在制动臂上的远端,第一弯折部的长度长于第二弯折部。A washing machine deceleration clutch brake belt according to claim 25, wherein said belt body One end is a first bent portion corresponding to the first mounting hole; the other end is a second bent portion corresponding to the second mounting hole; the first mounting hole is mounted on the distal end of the brake arm, A bent portion has a length longer than the second bent portion.
  27. 根据权利要求26所述的一种洗衣机减速离合器制动带,其特征在于,所述的第一弯折部与带体之间具有第一焊点、第二焊点和第三焊点,第一焊点靠近第一安装孔设置;所述的第二弯折部与带体之间具有第四焊点、第五焊点和第六焊点,第四焊点靠近第二安装孔设置;所述的第一焊点与第一安装孔之间的距离等于第四焊点与第二安装孔之间的距离。A brake belt for a deceleration clutch of a washing machine according to claim 26, wherein said first bending portion and said belt body have a first welding point, a second welding point and a third welding point, a solder joint is disposed adjacent to the first mounting hole; the second bent portion and the strip body have a fourth solder joint, a fifth solder joint and a sixth solder joint, and the fourth solder joint is disposed adjacent to the second mounting hole; The distance between the first solder joint and the first mounting hole is equal to the distance between the fourth solder joint and the second mounting hole.
  28. 根据权利要求26所述的一种洗衣机减速离合器制动带,其特征在于,所述的第二焊点与第三焊点之间的距离等于第五焊点与第六焊点之间的距离。A brake belt for a deceleration clutch of a washing machine according to claim 26, wherein a distance between said second welding point and said third welding point is equal to a distance between said fifth welding point and said sixth welding point .
  29. 根据权利要求22-28任意一项所述的一种洗衣机减速离合器制动带,其特征在于,所述的带体上设置加强筋,加强筋沿着带体的中心线设置,加强筋的长度不小于带体长度的85%。 A brake belt for a deceleration clutch of a washing machine according to any one of claims 22-28, characterized in that the belt body is provided with a reinforcing rib, and the reinforcing rib is arranged along the center line of the belt body, and the length of the reinforcing rib Not less than 85% of the length of the strip.
PCT/CN2017/071905 2016-02-01 2017-01-20 Clutch control method and speed reduction clutch for washing machine WO2017133488A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201620100073.2U CN205382327U (en) 2016-02-01 2016-02-01 Washing machine speed reducing clutch braking belt
CN201610071498.X 2016-02-01
CN201610071498.XA CN107022874B (en) 2016-02-01 2016-02-01 Clutch control method for washing machine and speed reduction clutch
CN201620100073.2 2016-02-01

Publications (1)

Publication Number Publication Date
WO2017133488A1 true WO2017133488A1 (en) 2017-08-10

Family

ID=59500525

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2017/071905 WO2017133488A1 (en) 2016-02-01 2017-01-20 Clutch control method and speed reduction clutch for washing machine

Country Status (1)

Country Link
WO (1) WO2017133488A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108560199A (en) * 2018-07-04 2018-09-21 宁波普尔机电制造有限公司 A kind of high-capacity washing machine retarder clutch
CN112901690A (en) * 2021-04-09 2021-06-04 戚善鸣 One-way mechanism type mechanism with constant maximum driving stroke

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4311221A (en) * 1979-09-26 1982-01-19 Michael Ratner Brake band end connection
US20030034054A1 (en) * 2000-09-19 2003-02-20 Joon-Yeop Lee Washing machine and its washing method
CN2787706Y (en) * 2005-04-16 2006-06-14 浙江三星机电股份有限公司 Decelerating clutch of washing machine
CN200974918Y (en) * 2006-11-29 2007-11-14 宁国聚隆实业有限公司 Washing machine speed reduction clutch brake band
CN201942917U (en) * 2010-12-17 2011-08-24 宁波普尔机电制造有限公司 Slowdown clutch brake apparatus of washing machine
CN205382330U (en) * 2016-02-01 2016-07-13 浙江三星机电股份有限公司 Washing machine speed reduction clutch brake band and speed reduction clutch
CN205382333U (en) * 2016-02-01 2016-07-13 浙江三星机电股份有限公司 Retarding clutch for washing machine
CN205529547U (en) * 2016-02-01 2016-08-31 浙江三星机电股份有限公司 Retarding clutch for washing machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4311221A (en) * 1979-09-26 1982-01-19 Michael Ratner Brake band end connection
US20030034054A1 (en) * 2000-09-19 2003-02-20 Joon-Yeop Lee Washing machine and its washing method
CN2787706Y (en) * 2005-04-16 2006-06-14 浙江三星机电股份有限公司 Decelerating clutch of washing machine
CN200974918Y (en) * 2006-11-29 2007-11-14 宁国聚隆实业有限公司 Washing machine speed reduction clutch brake band
CN201942917U (en) * 2010-12-17 2011-08-24 宁波普尔机电制造有限公司 Slowdown clutch brake apparatus of washing machine
CN205382330U (en) * 2016-02-01 2016-07-13 浙江三星机电股份有限公司 Washing machine speed reduction clutch brake band and speed reduction clutch
CN205382333U (en) * 2016-02-01 2016-07-13 浙江三星机电股份有限公司 Retarding clutch for washing machine
CN205529547U (en) * 2016-02-01 2016-08-31 浙江三星机电股份有限公司 Retarding clutch for washing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108560199A (en) * 2018-07-04 2018-09-21 宁波普尔机电制造有限公司 A kind of high-capacity washing machine retarder clutch
CN112901690A (en) * 2021-04-09 2021-06-04 戚善鸣 One-way mechanism type mechanism with constant maximum driving stroke

Similar Documents

Publication Publication Date Title
KR101185510B1 (en) Drag control member attachment structure
WO2017133488A1 (en) Clutch control method and speed reduction clutch for washing machine
CN101166919A (en) Belt fastening tool
JP3722450B2 (en) Friction pad for disc brake
US5566925A (en) Manual chain block
US5125628A (en) Sheave and cable assembly for a tire lift/carrier winch
KR960005022B1 (en) Hoist and traction machine
CN105795617A (en) Spring pull head
US3220523A (en) Spring clutch with spring retaining device
CN107022879B (en) Washing machine speed reduction clutch
CN107022874B (en) Clutch control method for washing machine and speed reduction clutch
JP2597289B2 (en) Manual chain block
WO2013001981A1 (en) Boot band
CN205382333U (en) Retarding clutch for washing machine
JP5405428B2 (en) Automatic transmission parking mechanism
JP4949721B2 (en) Metal coreless crawler
JP3933313B2 (en) Mechanical drum brake device
CN205382330U (en) Washing machine speed reduction clutch brake band and speed reduction clutch
CN210066251U (en) Clutch arm, clutch mechanism with clutch arm and washing machine clutch
JP3698280B2 (en) Rubber crawler
CN205529547U (en) Retarding clutch for washing machine
JPS6012414Y2 (en) watch band buckle device
WO2017133490A1 (en) Speed reduction clutch for washing machine
CN219317587U (en) Parking gear structure
JP3483678B2 (en) Crawler traveling body

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17746808

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17746808

Country of ref document: EP

Kind code of ref document: A1