WO2017128969A1 - System and method for producing 3.5-valent highly pure vanadium electrolyte - Google Patents
System and method for producing 3.5-valent highly pure vanadium electrolyte Download PDFInfo
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- WO2017128969A1 WO2017128969A1 PCT/CN2017/071207 CN2017071207W WO2017128969A1 WO 2017128969 A1 WO2017128969 A1 WO 2017128969A1 CN 2017071207 W CN2017071207 W CN 2017071207W WO 2017128969 A1 WO2017128969 A1 WO 2017128969A1
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- B01J8/24—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
- B01J8/26—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique with two or more fluidised beds, e.g. reactor and regeneration installations
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- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
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- H01M2300/0005—Acid electrolytes
- H01M2300/0011—Sulfuric acid-based
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Definitions
- the invention belongs to the field of energy and chemical industry, and particularly relates to a system and a method for producing a 3.5-valent high-purity vanadium electrolyte.
- VRB all-vanadium flow battery
- the biggest advantage of VRB is its flexibility – power and energy storage capacity are independent.
- the power of the VRB is determined by the number of battery cells and the effective electrode area of the battery cells, and the energy storage capacity is determined by the concentration of the active material in the electrolyte and the volume of the electrolyte.
- Each battery cell consists of two pole chambers (the positive and negative chambers) separated by a proton exchange membrane.
- An electrolyte solution, a vanadium sulfate solution is used to store energy.
- Vanadium electrolyte is a vital component of all vanadium redox flow batteries.
- Vanadium battery new reactor configuration generally uses V (III) and V (IV) concentration ratio of 1:1 mixed vanadium electrolyte, that is, the average valence state of vanadium ions in the electrolyte is 3.5.
- the electrolyte can be directly used in the positive and negative electrodes, and the operation is simple.
- the purity of the vanadium electrolyte plays a crucial role in battery performance.
- the impurity concentration in the electrolyte is high, the following problems are caused: (1) The impurity ions and the vanadium ions have a competitive reaction, and the battery efficiency is lowered.
- impurity ions are deposited on the graphite felt electrode, blocking the voids of the graphite felt, reducing the specific surface area of the graphite felt, thereby affecting the charge and discharge efficiency.
- the impurity ions will catalyze the hydrogen over-potential, and the gas will affect the pressure balance inside the battery.
- Impurity ions reduce the lifetime of the proton exchange membrane.
- Impurity ions affect the stability of vanadium ions, leading to premature aging of the electrolyte.
- VOSO 4 method US Pat. No. 849,094 discloses a method for preparing V(III) and V(IV) concentrations by electrochemically adjusting the valence state by dissolving VOSO 4 in a sulfuric acid solution. A vanadium electrolyte mixed with a ratio of 1:1.
- a vanadium electrolyte in which V(III) and V(IV) are mixed The main problem of this method is that the degree of reduction is not easy to control accurately; the V 2 O 5 prepared by the prior process is difficult to achieve high purification, and the electrolyte configured by this process contains more impurities; the addition of reducing agent introduces new impurities into the vanadium electrolysis. Liquid system, affecting the purity of the electrolyte.
- Electrolysis method International PCT patent AKU88/000471 introduces the addition of V 2 O 5 to sulfuric acid solution, and the preparation of mixed vanadium electrolyte with V(III) and V(IV) concentration ratio of 1:1 by constant current electrolysis. .
- V(III) vanadium ion hydrate easily forms an oxygen bridge to produce polycondensation at a temperature of 80-150 ° C, resulting in a decrease in electrolyte activity and a lack of activation step; this method can only be used for Preparation of negative electrode electrolyte, the application surface is narrow; the patented industrial high purity V 2 O 3 , the total vanadium content is 67%, equivalent to 98.5% purity, still contains many impurity ions.
- Cid patent CN102468509A discloses a preparation method of a vanadium battery electrolyte, which uses V-ammonium vanadate and ammonium hydrogencarbonate as raw materials to prepare V 2 O 3 by section calcination at 200-300 ° C and 600-700 ° C.
- the V 2 O 3 is dissolved in dilute sulfuric acid at 50 to 120 ° C for 5 to 20 hours to obtain a V 2 (SO 4 ) 3 solution.
- the V 2 O 5 was dissolved in a V 2 (SO 4 ) 3 solution at 80 to 110 ° C for 1 to 3 hours to obtain a vanadium battery electrolyte having an average vanadium ion concentration of 3.5.
- V 2 (SO 4 ) 3 solution was prepared in this patent for use in a negative electrode electrolyte.
- the main problem of this method is that the V(III) vanadium ion hydrate easily forms an oxygen bridge bond at a higher temperature to cause polycondensation, resulting in a decrease in electrolyte activity and a lack of activation step; the electrolyte purity is not high.
- Chinese patent CN103401010A discloses a preparation method of an all-vanadium redox flow battery electrolyte, which is prepared by reducing V 2 O 5 powder in hydrogen to prepare V 2 O 4 powder and V 2 O 3 powder.
- V 2 O 4 and V 2 O 3 were respectively dissolved in concentrated sulfuric acid to obtain a positive electrode and a negative electrode electrolyte of the vanadium battery.
- the main problem of this patent is that no specific reduction process is given, and V 2 O 5 powder is reduced in hydrogen to prepare V 2 O 4 powder, which is prone to over-reduction or under-reduction, which requires precise control.
- the present invention proposes a system and method for producing a 3.5-valent high-purity vanadium electrolyte to simplify the preparation process, improve the purity of the electrolyte, and improve the simplicity of the electrolyte.
- the present invention adopts the following technical solutions:
- the invention provides a system for producing a 3.5-valent high-purity vanadium electrolyte, the system comprising a vanadium oxychloride storage tank, a gas phase hydrolysis fluidized bed 2, a vanadium pentoxide feeding device 3, a preheating dust removing device 4, a reducing fluidized bed 5, primary cooling device 6, secondary cooling device 7, low-cost vanadium oxide feeding device 8, dissolution activation device 9, exhaust gas extraction absorption tower 10, induced draft fan 11 and chimney 12;
- the gas phase hydrolysis fluidized bed 2 comprises a vanadium oxychloride vaporizer 2-1, a clean water vaporizer 2-2, a chloride spray gun 2-3, a gas phase hydrolysis fluidized bed main body 2-4, a hydrolyzed fluidized bed discharger 2 -5, hydrochloric acid exhaust gas absorber 2-6;
- the vanadium pentoxide feeding device 3 comprises a vanadium pentoxide silo 3-1 and a vanadium pentoxide screw feeder 3-2;
- the preheating dust removing device 4 comprises a venturi preheater 4-1, a first cyclone separator 4-2, a cyclone preheater 4-3, a bag filter 4-4;
- the reducing fluidized bed 5 comprises a feeder 5-1, a bed 5-2, a discharger 5-3, a gas heater 5-4, a gas purifier 5-5, a cyclone 5-6;
- the primary cooling device 6 includes a venturi cooler 6-1, a second cyclone separator 6-2, a cyclone cooler 6-3;
- the low-cost vanadium oxide feeding device 8 comprises a low-cost vanadium oxide silo 8-1 and a low-cost vanadium oxide screw feeder 8-2;
- the dissolution activation device 9 comprises a stirring dissolution device 9-1 and a microwave activation device 9-2;
- the outlet of the bottom of the vanadium oxychloride vapor storage tank 1 is connected to the inlet of the vanadium oxychloride vaporizer 2-1 through a pipeline; the inlet of the vanadium oxychloride vaporizer 2-1 is connected to the purified nitrogen manifold through a pipeline
- the gas outlet of the vanadium oxychloride vaporizer 2-1 is connected to the inlet of the chloride spray gun 2-3 through a pipe; the inlet of the clean water vaporizer 2-2 is separately purified from the clean water main pipe through the pipeline
- the air main pipe is connected; the air outlet of the clean water vaporizer 2-2 is connected to the air inlet of the bottom of the gas phase hydrolysis fluidized bed main body 2-4 through a pipe; the gas phase hydrolysis fluidized bed main body 2-4 is enlarged
- the gas outlet at the top is connected to the gas inlet of the hydrochloric acid exhaust gas absorber 2-6 through a pipe; the hydrochloric acid tail gas absorber 2-6 is provided with
- the outlet of the bottom of the vanadium pentoxide silo 3-1 is connected to the inlet of the vanadium pentoxide screw feeder 3-2; the outlet of the vanadium pentoxide screw feeder 3-2 a port and a feed port of the venturi preheater 4-1 connected by a pipe;
- the discharge port of the venturi preheater 4-1 is connected to the feed port of the first cyclone separator 4-2 through a pipe, and the air outlet of the first cyclone separator 4-2 and the bag
- the air inlet of the dust collector 4-4 is connected by a pipe;
- the discharge port of the first cyclone 4-2 is connected to the air inlet of the cyclone preheater 4-3 through a pipe;
- the air outlet of 4-4 is connected to the air inlet of the exhaust gas absorbing absorber 10 through a pipe;
- the fine powder outlet of the bag filter 4-4 and the air inlet of the cyclone preheater 4-3 are passed through;
- the air inlet of the heat exchanger 4-1 is connected by a pipe;
- the discharge port of the feeder 5-1 is connected to the inlet of the bed 5-2 through a pipe; the loose air inlet of the feeder 5-1 is connected to the purified nitrogen main pipe; the bed body The air inlet of 5-2 is connected to the air outlet of the gas heater 5-4 through a pipe; the vertical baffle is arranged in the bed 5-2; the discharge port of the bed 5-2 and the row The inlet of the feeder 5-3 is connected by a pipe; the outlet of the bed 5-2 is connected to the inlet of the cyclone 5-6 through a pipe; the outlet of the cyclone 5-6 a gas port is connected to the inlet of the cyclone preheater 4-3 through a pipe; a discharge port of the cyclone 5-6 is connected to a feed port of the discharger 5-3 through a pipe; The discharge port of the discharger 5-3 is connected to the inlet of the venturi cooler 6-1 through a pipe; the loose air inlet of the discharger 5-3 is connected to the purge nitrogen main pipe; the gas heating The air outlet of
- a feed port of the venturi cooler 6-1 is connected to a discharge port of the discharger 5-3; an intake port of the venturi cooler 6-1 and the cyclone cooler 6-3
- the air outlets are connected by pipes; the venturi cooler 6-1
- the air outlet is connected to the air inlet of the second cyclone separator 6-2 through a pipe; the air outlet of the second cyclone separator 6-2 and the air inlet of the gas heater 5-4 pass through the pipeline Connected;
- the discharge port of the second cyclone separator 6-2 is connected to the air inlet of the cyclone cooler 6-3;
- the air inlet of the cyclone cooler 6-3 is connected to the purified nitrogen manifold;
- An air outlet of the cyclone cooler 6-3 is connected to an air inlet of the venturi cooler 6-1 through a pipe; a discharge port of the cyclone cooler 6-3 and the secondary cooling device 7
- the material port is connected by a pipe;
- the feed port of the secondary cooling device 7 is connected to the discharge port of the cyclone cooler 6-3 through a pipe; the discharge port of the secondary cooling device 7 and the low-cost vanadium oxide silo 8-
- the feed port of the first cooling device 7 is connected to the process water main pipe through a pipe; the water outlet of the secondary cooling device 7 is connected to the water inlet of the water cooling system through a pipe;
- the discharge port at the bottom of the low-priced vanadium oxide silo 8-1 is connected to the feed port of the low-cost vanadium oxide screw feeder 8-2; the low-cost vanadium oxide screw feeder 8-2 a discharge port and a feed port of the dissolution activation device 9 are connected through a pipe;
- the clean water inlet of the stirring and dissolving device 9-1 is connected to the clean water main pipe through a pipe; the sulfuric acid solution inlet of the stirring and dissolving device 9-1 is connected to the sulfuric acid solution main pipe through a pipe; and the gas of the stirring and dissolving device 9-1 is stirred.
- the outlet is connected to the inlet of the exhaust gas absorbing absorption tower 10 through a pipe; the stirring and dissolving device 9-1 is placed inside the microwave activating device 9-2;
- the gas outlet of the exhaust gas leaching absorption tower 10 is connected to the gas inlet of the induced draft fan 11 through a pipe; the gas outlet of the induced draft fan 11 is connected to the gas inlet at the bottom of the chimney 12 through a pipe.
- the method for producing a 3.5-valent high-purity vanadium electrolyte based on the above system of the present invention comprises the following steps:
- the vanadium oxychloride in the vanadium pentoxide storage tank 1 and the nitrogen from the purified nitrogen main pipe are preheated by the vaporization of the vanadium oxychloride vaporizer 2-1, and then enter the gas phase through the chloride spray gun 2-3. Hydrolyzing the fluidized bed main body 2-4; the clean water and the purified air are vaporized and preheated by the clean water vaporizer 2-2, and then sent to the gas phase hydrolysis fluidized bed main body 2-4 to cause hydrolysis of vanadium oxychloride.
- the vanadium pentoxide powder is discharged through the hydrolyzed fluidized bed discharger 2-5 In the vanadium pentoxide silo 3-1; the hydrolyzed flue gas is removed by the enlarged section of the gas phase hydrolysis fluidized bed main body 2-4, and then enters the hydrochloric acid exhaust gas absorber 2-6 for absorption treatment to form a hydrochloric acid solution.
- the hydrochloric acid exhaust gas absorber 2-6 for absorption treatment to form a hydrochloric acid solution.
- the vanadium pentoxide in the vanadium pentoxide silo 3-1 sequentially enters the vanadium pentoxide screw feeder 3-2.
- the venturi preheater 4-1, the first cyclone separator 4-2, the cyclone preheater 4-3, and the fine powder recovered from the bag filter (4-4) The particles enter the bed 5-2 together through the feeder 5-1; the purified nitrogen passes through the cyclone cooler 6-3, the venturi cooler 6-1, the second After the cyclone separator 6-2 is preheated, it is mixed with the purified reducing gas from the gas purifier 5-5, and then preheated by the gas heater 5-4 to enter the bed 5-2 to be pentridized.
- the vanadium powder material maintains fluidization and reduces it to obtain a low-valent vanadium oxide powder and a reduced flue gas; the low-valent vanadium oxide passes through the discharge port of the bed 5-2 and the cyclone
- the fine powder recovered by the dust remover 5-6 sequentially enters the discharger 5-3, the venturi cooler 6-1, the second cyclone separator 6-2, and the cyclone cooler 6-3.
- the secondary cooler 7 After the secondary cooler 7 is cooled, it enters the low-cost vanadium oxide silo 8-1; the reduced flue gas in the bed 5-2 sequentially enters the cyclone 5-6, Cyclone preheater 4-3, the venturi preheater 4 -1, the first cyclone separator 4-2, after being dedusted by the bag filter 4-4, enters the exhaust gas eluting absorber 10, and the gas discharged after being absorbed by the alkali solution is passed through the induced draft fan 11 After being sent into the chimney 12, it is emptied;
- the low-valent vanadium oxide in the low-valent vanadium oxide silo 8-1 enters the stirring and dissolving device 9-1 through the low-valent vanadium oxide screw feeder 8-2, in the microwave activating device 9 -2 provides a microwave field, and dissolves with a sulfuric acid solution from the clean water and sulfuric acid solution main pipe of the clean water main pipe to obtain a high-purity vanadium electrolyte, and the generated acid mist gas is sent to the exhaust gas elution absorber. 10 for processing.
- the vanadium oxychloride raw material has a purity of 99% to 99.9999%, that is, 2N to 6N.
- the second feature of the present invention is that in the vanadium oxychloride vaporizer 2-1, the vaporization operation temperature is 40 to 600 ° C, and the molar ratio of nitrogen gas to vanadium oxychloride is 0.10 to 10.00.
- the third feature of the present invention is that in the clean water vaporizer 2-2, the vaporization operation temperature is 40 to 600 ° C, and the mass ratio of air to water is 0.10 to 10.00.
- the fourth feature of the present invention is that in the gas phase hydrolysis fluidized bed main body 2-4, the vanadium pentoxide powder is directly prepared by vapor phase hydrolysis of vanadium oxychloride, and the vapor phase hydrolysis process is carried out by introducing water vapor and vanadium oxychloride.
- the mass ratio is 0.10 to 10.00
- the gas phase hydrolysis operation temperature is 100 to 600 ° C
- the average residence time of the powder is 15 to 300 min.
- the fifth feature of the present invention is that in the reduced fluidized bed main body 5-2, the operating temperature of the reduction is 400 to 700 ° C, and the reducing gas is purified by the purifier 5-5, and the organic matter content is less than 1 mg/Nm 3 .
- the total content of solid particles is less than 2 mg/Nm 3 , and the integral number of reducing gas in the mixed gas of nitrogen and reducing gas is 10% to 90%, and the average residence time of the powder is 30 to 90 minutes.
- a sixth feature of the present invention resides in that the sulfuric acid solution is a sulfuric acid solution having an electronic grade purity of 4.0 to 10.0 mol/L.
- a seventh feature of the present invention is that the high purity vanadium electrolyte is a vanadium electrolyte having a molar ratio of V(III) and V(IV) vanadium ions of 1:1, and the average valence state of the vanadium ions is 3.5.
- the obtained 3.5-valent high-purity vanadium electrolyte can be directly used in a new stack of all-vanadium redox flow batteries.
- the eighth feature of the present invention is that in the dissolution activation device 9, the external microwave field is used to assist the dissolution and activation of the vanadium ion of the low-valent vanadium oxide, the dissolution activation time is 30 to 300 minutes, and the dissolution activation temperature is 20 to 45 ° C, microwave power density is 10 ⁇ 300W / L, microwave frequency is 2450MHz or 916MHz,
- the electrolyte produced by the invention has high purity, high activity, convenient electrolyte configuration and convenient use, and the invention has the following outstanding advantages over the prior art:
- High purity vanadium oxychloride having a purity of 2N to 6N is easily obtained by using vanadium oxychloride which is easily purified.
- the present invention can prepare a low-cost vanadium oxide having a purity of 4N5 (that is, a purity of 99.995%), thereby preparing a high-purity vanadium electrolyte, in addition to the effective component, the total impurity content is less than 5 ppm;
- the high-temperature tail gas discharged from the reduced fluidized bed is directly contacted with the cold vanadium-containing material, and the cold-containing vanadium-containing material is heated while recovering the sensible heat of the high-temperature reducing tail gas;
- the reduction is directly contacted with the discharged high-temperature and low-valent vanadium oxide product by the purified nitrogen gas, and the purified nitrogen product is preheated while recovering the sensible heat of the high-temperature reduction product;
- 3.5-valent electrolyte It is suitable for the new stack configuration of vanadium battery. It can be directly used in the positive and negative chambers for easy operation.
- the invention has low production energy consumption and operation cost, high product purity, stable quality, electrolyte configuration and assembly
- the advantages of clean and so on are suitable for large-scale industrial production of all vanadium redox flow battery electrolyte, and have good economic and social benefits.
- Figure 1 is a schematic view showing the configuration of a 3.5-valent high-purity electrolyte system of the present invention.
- Venturi preheater 4-2, first cyclone separator; 4-3, cyclone preheater; 4-4, bag filter;
- Venturi cooler 6-2, second cyclone separator; 6-3, cyclone cooler;
- 8-1 low-cost vanadium oxide silo
- 8-2 low-cost vanadium oxide screw feeder
- the system for producing a 3.5-valent high-purity vanadium electrolyte used in the present embodiment includes a vanadium oxychloride vanadium 1, a gas phase hydrolyzed fluidized bed 2, a vanadium pentoxide feeding device 3, and a preheating dust removing device 4. , reducing fluidized bed 5, primary cooling device 6, secondary cooling device 7, low-cost vanadium oxide feeding device 8, dissolution activation device 9, exhaust gas elution absorption tower 10, induced draft fan 11 and chimney 12;
- the gas phase hydrolysis fluidized bed 2 comprises a vanadium oxychloride vaporizer 2-1, a clean water vaporizer 2-2, a chloride spray gun 2-3, a gas phase hydrolysis fluidized bed main body 2-4, a hydrolyzed fluidized bed discharger 2 -5, hydrochloric acid exhaust gas absorber 2-6;
- the vanadium pentoxide feeding device 3 comprises a vanadium pentoxide silo 3-1 and a vanadium pentoxide screw feeder 3-2;
- the preheating dust removing device 4 comprises a venturi preheater 4-1, a first cyclone separator 4-2, a cyclone preheater 4-3, a bag filter 4-4;
- the reducing fluidized bed 5 comprises a feeder 5-1, a bed 5-2, a discharger 5-3, a gas heater 5-4, a gas purifier 5-5, a cyclone 5-6;
- the primary cooling device 6 includes a venturi cooler 6-1, a second cyclone separator 6-2, a cyclone cooler 6-3;
- the low-cost vanadium oxide feeding device 8 comprises a low-cost vanadium oxide silo 8-1 and a low-cost vanadium oxide screw feeder 8-2;
- the dissolution activation device 9 comprises a stirring dissolution device 9-1 and a microwave activation device 9-2;
- the outlet of the bottom of the vanadium oxychloride vapor storage tank 1 is connected to the inlet of the vanadium oxychloride vaporizer 2-1 through a pipeline; the inlet of the vanadium oxychloride vaporizer 2-1 is connected to the purified nitrogen manifold through a pipeline
- the gas outlet of the vanadium oxychloride vaporizer 2-1 is connected to the inlet of the chloride spray gun 2-3 through a pipe; the inlet of the clean water vaporizer 2-2 is separately purified from the clean water main pipe through the pipeline
- the air main pipe is connected; the air outlet of the clean water vaporizer 2-2 is connected to the air inlet of the bottom of the gas phase hydrolysis fluidized bed main body 2-4 through a pipe; the gas phase hydrolysis fluidized bed main body 2-4 is enlarged
- the gas outlet at the top is connected to the gas inlet of the hydrochloric acid exhaust gas absorber 2-6 through a pipe a hydrochloric acid solution outlet is disposed at the bottom of the
- the outlet of the bottom of the vanadium pentoxide silo 3-1 is connected to the inlet of the vanadium pentoxide screw feeder 3-2; the outlet of the vanadium pentoxide screw feeder 3-2 a port and a feed port of the venturi preheater 4-1 connected by a pipe;
- the discharge port of the venturi preheater 4-1 is connected to the feed port of the first cyclone separator 4-2 through a pipe, and the air outlet of the first cyclone separator 4-2 and the bag
- the air inlet of the dust collector 4-4 is connected by a pipe;
- the discharge port of the first cyclone 4-2 is connected to the air inlet of the cyclone preheater 4-3 through a pipe;
- the air outlet of 4-4 is connected to the air inlet of the exhaust gas absorbing absorber 10 through a pipe;
- the fine powder outlet of the bag filter 4-4 and the air inlet of the cyclone preheater 4-3 are passed through;
- the air inlet of the heat exchanger 4-1 is connected by a pipe;
- the discharge port of the feeder 5-1 is connected to the inlet of the bed 5-2 through a pipe; the loose air inlet of the feeder 5-1 is connected to the purified nitrogen main pipe; the bed body The air inlet of 5-2 is connected to the air outlet of the gas heater 5-4 through a pipe; the vertical baffle is arranged in the bed 5-2; the discharge port of the bed 5-2 and the row The inlet of the feeder 5-3 is connected by a pipe; the outlet of the bed 5-2 is connected to the inlet of the cyclone 5-6 through a pipe; the outlet of the cyclone 5-6 a gas port is connected to the inlet of the cyclone preheater 4-3 through a pipe; a discharge port of the cyclone 5-6 is connected to a feed port of the discharger 5-3 through a pipe; The discharge port of the discharger 5-3 is connected to the inlet of the venturi cooler 6-1 through a pipe; the loose air inlet of the discharger 5-3 is connected to the purge nitrogen main pipe; the gas heating The air outlet of
- a feed port of the venturi cooler 6-1 is connected to a discharge port of the discharger 5-3; an intake port of the venturi cooler 6-1 and the cyclone cooler 6-3
- the air outlet is connected by a pipe; the air outlet of the venturi cooler 6-1 is connected to the air inlet of the second cyclone 6-2 through a pipe; the second cyclone 6-2 is discharged a gas port is connected to the gas inlet of the gas heater 5-4 through a pipe; a discharge port of the second cyclone separator 6-2 is connected to an air inlet of the cyclone cooler 6-3; the cyclone
- the air inlet of the cooler 6-3 is connected to the purified nitrogen manifold; the air outlet of the cyclone cooler 6-3 is connected to the air inlet of the venturi cooler 6-1 through a pipe; the cyclone cooler 6 a discharge port of -3 is connected to a feed port of the secondary cooling device 7 through a pipe;
- the feed port of the secondary cooling device 7 is connected to the discharge port of the cyclone cooler 6-3 through a pipe; the discharge port of the secondary cooling device 7 and the low-cost vanadium oxide silo 8-
- the feed port of the first cooling device 7 is connected to the process water main pipe through a pipe; the water outlet of the secondary cooling device 7 is connected to the water inlet of the water cooling system through a pipe;
- the discharge port at the bottom of the low-priced vanadium oxide silo 8-1 is connected to the feed port of the low-cost vanadium oxide screw feeder 8-2; the low-cost vanadium oxide screw feeder 8-2 a discharge port and a feed port of the dissolution activation device 9 are connected through a pipe;
- the clean water inlet of the stirring and dissolving device 9-1 is connected to the clean water main pipe through a pipe; the sulfuric acid solution inlet of the stirring and dissolving device 9-1 is connected to the sulfuric acid solution main pipe through a pipe; and the gas of the stirring and dissolving device 9-1 is stirred.
- the outlet is connected to the inlet of the exhaust gas absorbing absorption tower 10 through a pipe; the stirring and dissolving device 9-1 is placed inside the microwave activating device 9-2;
- the gas outlet of the exhaust gas leaching absorption tower 10 is connected to the gas inlet of the induced draft fan 11 through a pipe; the gas outlet of the induced draft fan 11 is connected to the gas inlet at the bottom of the chimney 12 through a pipe.
- This embodiment uses the above system to produce a 3.5-valent high-purity vanadium electrolyte, and the specific method includes the following steps: vanadium oxychloride in the vanadium oxychloride tank 1 and nitrogen from the nitrogen-purifying manifold pass through the trichloroox
- the vanadium vaporizer 2-1 is vaporized and preheated, and then enters the gas phase hydrolysis fluidized bed main body 2-4 through the chloride spray gun 2-3; the clean water and the purified air are vaporized and preheated by the clean water vaporizer 2-2.
- the vanadium oxychloride is hydrolyzed, and the fluidization of the powder material is maintained to form vanadium pentoxide powder and hydrogen chloride-rich hydrolyzed flue gas;
- the divana powder is discharged into the vanadium pentoxide bin 3-1 through the hydrolyzed fluidized bed discharger 2-5;
- the hydrolyzed flue gas is expanded by the gas phase hydrolysis fluidized bed main body 2-4
- the tail gas is sucked into the hydrochloric acid.
- the receiver 2-6 performs an absorption treatment to form a by-product of the hydrochloric acid solution, and absorbs the exhaust gas into the exhaust gas leaching absorber 10 for treatment;
- the vanadium pentoxide in the vanadium pentoxide silo 3-1 sequentially enters the vanadium pentoxide screw feeder 3-2, the venturi preheater 4-1, the first cyclone separator 4-2. After the cyclone preheater 4-3, together with the fine powder particles recovered from the bag filter (4-4), enter the bed body through the feeder 5-1.
- the purified nitrogen gas is sequentially preheated by the cyclone cooler 6-3, the venturi cooler 6-1, the second cyclone separator 6-2, and from the gas purifier 5-
- the purified reducing gas mixture of 5 is preheated by the gas heater 5-4 and then enters the bed 5-2 to maintain the fluidization of the vanadium pentoxide powder material and reduce it, resulting in low a vanadium oxide powder and a reducing flue gas; the low-valent vanadium oxide sequentially enters the discharger 5 through the discharge port of the bed 5-2 and the fine powder recovered by the cyclone 5-6.
- the venturi cooler 6-1, the second cyclone separator 6-2, the cyclone cooler 6-3, the secondary cooler 7 are cooled, and then enter the low-valent vanadium oxidation In the material silo 8-1; in the bed 5-2
- the reducing flue gas sequentially enters the cyclone 5-6, the cyclone preheater 4-3, the venturi preheater 4-1, the first cyclone separator 4-2, and the bag
- the exhaust gas leaching absorber 10 is introduced, and the gas discharged after being absorbed by the alkali solution is sent to the chimney 12 through the induced draft fan 11 and then emptied;
- the low-valent vanadium oxide in the low-valent vanadium oxide silo 8-1 enters the stirring and dissolving device 9-1 through the low-valent vanadium oxide screw feeder 8-2, in the microwave activating device 9 -2 provides a microwave field, and dissolves with a sulfuric acid solution from the clean water and sulfuric acid solution main pipe of the clean water main pipe to obtain a high-purity vanadium electrolyte, and the generated acid mist gas is sent to the exhaust gas elution absorber. 10 for processing.
- vanadium oxychloride (purity of 2N or more) is used as a raw material, and the treatment amount is 3 kg/h.
- the vaporization operation temperature is 40 ° C, and the molar ratio of nitrogen to vanadium oxychloride is 10:1; in the clean water vaporizer 2-2, the vaporization operation temperature is 40 ° C, the air to water mass ratio is 10:1; in the gas phase hydrolysis fluidized bed body 2-4, the vapor phase hydrolysis process passes into the water vapor and
- the mass ratio of vanadium oxychloride to 10:1 is 100 ° C, the average residence time of the powder material is 300 min; vanadium pentoxide is obtained; in the reduction fluidized bed 5, the bed 5-2 is introduced.
- the reducing gas is hydrogen, and the volume fraction of hydrogen in the mixed gas of nitrogen and hydrogen in the bed 5-2 is 10%, the average residence time of the powder is 90 min, and the operating temperature of the reducing fluidized bed is 400 ° C; a low-valent vanadium oxide having a valence of 3.5 and a purity of 98.5%; adding a sulfuric acid solution to the stirring and dissolving device 9-1 under microwave field conditions (4.0mol/L) and clean water (resistance 15.0M ⁇ cm), operating temperature is 20°C, microwave power density is 10W/L, microwave frequency is 916MHz, and the average valence state of vanadium ions is 3.5 after activation for 300 minutes. Pure vanadium electrolyte, in addition to the effective components, the total content of impurities is less than 0.5%.
- vanadium oxychloride (purity of 3N or more) is used as a raw material, and the treatment amount is 30 kg/h.
- the vaporization operation temperature is 600 ° C, and the molar ratio of nitrogen to vanadium oxychloride is 1:10; in the clean water vaporizer 2-2, the vaporization operation temperature is 600 ° C, the air to water mass ratio is 1:10; in the gas phase hydrolysis fluidized bed main body 2-4, the vapor phase hydrolysis process is introduced into the water vapor and
- the mass ratio of vanadium oxychloride to 1:10, the gas phase hydrolysis operation temperature is 600 ° C, the average residence time of the powder material is 15 min, to obtain vanadium pentoxide; in the reduction fluidized bed 5, the bed 5-2 is introduced.
- the reducing gas is gas, the gas volume fraction of gas and nitrogen is 90%, the average residence time of the powder is 30 min, the operating temperature of the reducing fluidized bed is 700 ° C, the average valence of vanadium is 3.5, and the purity is 99.5. % of low-valent vanadium oxide; under microwave field conditions, adding sulfuric acid solution (10.0 mol/L) and clean water (resistivity 18.0 M ⁇ cm) to the stirring and dissolving device 9-1, operating temperature is 45 ° C, microwave The power density is 300W/L, the microwave frequency is 2450MHz, and after 30 minutes of activation, the average valence state of vanadium ions is obtained. 3.5 vanadium electrolyte solution of high purity, in addition to the effective component, the total content is less than 0.05% of impurities.
- vanadium oxychloride (purity of 4N or more) is used as a raw material, and the treatment amount is 300 kg/h.
- the vaporization operation temperature is 200 ° C, and the molar ratio of nitrogen to vanadium oxychloride is 1:5; in the clean water vaporizer 2-2, the vaporization operation temperature is 200 ° C, the air to water mass ratio is 1:5; in the gas phase hydrolysis fluidized bed main body 2-4, the vapor phase hydrolysis process passes into the water vapor and
- the reducing gas is gas, the gas volume fraction of gas and nitrogen is 80%, the average residence time of the powder is 45 min, the operating temperature of the reducing fluidized bed is 600 ° C, the average valence of vanadium is 3.5, and the purity is 99.95. % of low-valent vanadium oxide; under microwave field conditions, adding sulfuric acid solution (8.0 mol/L) and clean water (resistance 18.0 M ⁇ cm) to the stirring and dissolving device 9-1, operating temperature is 40 ° C, microwave power The density is 200W/L, the microwave frequency is 2450MHz, and after 180 minutes of activation, the average valence state of vanadium ions is obtained.
- High purity vanadium electrolytic solution in addition to the effective component, the total content of impurities is less than 0.005%, can be used directly in the vanadium battery new stack configuration.
- vanadium oxychloride (purity of 5N or more) is used as a raw material, and the treatment amount is 3000 kg/h.
- the vaporization operation temperature is 200 ° C, and the molar ratio of nitrogen to vanadium oxychloride is 1:1; in the clean water vaporizer 2-2, the vaporization operation temperature is 200 ° C, the air to water mass ratio is 1:1; in the gas phase hydrolysis fluidized bed body 2-4, the vapor phase hydrolysis process passes into the water vapor and
- the mass ratio of vanadium oxychloride to 1:1, the gas phase hydrolysis operation temperature is 200 ° C, the average residence time of the powder material is 60 min, to obtain vanadium pentoxide; in the reduction fluidized bed 5, the bed 5-2 is introduced.
- the reducing gas is hydrogen, the gas volume fraction of the mixed gas of hydrogen and nitrogen is 50%, the average residence time of the powder is 60 min, the operating temperature of the reducing fluidized bed is 500 ° C, the average valence state of vanadium is 3.5, and the purity is 4N5. (ie, purity 99.995%) of low-valent vanadium oxide; under microwave field conditions, adding sulfuric acid solution (6.0mol/L) and clean water (resistance 18.0M ⁇ cm) to the stirring and dissolving device 9-1, the operating temperature is At 30 ° C, the microwave power density is 100 W / L, the microwave frequency is 916 MHz, after activation for 120 minutes, the vanadium ion is obtained.
- the high-purity vanadium electrolyte with a mean valence of 3.5 in addition to the effective components, has a total impurity content of less than 5 ppm and can be directly used in the new stack configuration of the vanadium battery.
- the vanadium oxychloride (purity of 6N or more) is used as a raw material, and the treatment amount is 3000 kg/h.
- the vaporization operation temperature is 200 ° C, and the molar ratio of nitrogen to vanadium oxychloride is 1:1; in the clean water vaporizer 2-2, the vaporization operation temperature is 200 ° C, the air to water mass ratio is 1:1; in the gas phase hydrolysis fluidized bed body 2-4, the vapor phase hydrolysis process passes into the water vapor and
- the mass ratio of vanadium oxychloride to 1:1, the gas phase hydrolysis operation temperature is 200 ° C, the average residence time of the powder material is 60 min, to obtain vanadium pentoxide; in the reduction fluidized bed 5, the bed 5-2 is introduced.
- the reducing gas is hydrogen, the gas volume fraction of the mixed gas of hydrogen and nitrogen is 50%, the average residence time of the powder is 60 min, the operating temperature of the reducing fluidized bed is 500 ° C, the average valence of vanadium is 3.5, and the purity is 5N5. (ie purity 99.9995%) of low-valent vanadium oxide; under microwave field conditions, adding sulfuric acid solution (6.0mol/L) and clean water (resistance 18.0M ⁇ cm) to the stirring and dissolving device 9-1, the operating temperature is At 30 ° C, the microwave power density is 100 W / L, the microwave frequency is 916 MHz, after activation for 120 minutes, vanadium ions are obtained.
- Median state of high purity vanadium electrolytic solution in addition to the effective component is less than 1 ppm or the total content of impurities, can be used directly in the vanadium battery new stack configuration.
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Abstract
Description
Claims (10)
- 一种生产3.5价高纯钒电解液的系统,其特征在于,所述系统包括三氯氧钒储罐(1)、气相水解流化床(2)、五氧化二钒加料装置(3)、预热除尘装置(4)、还原流化床(5)、一级冷却装置(6)、二级冷却装置(7)、低价钒氧化物加料装置(8)、溶解活化装置(9)、尾气淋洗吸收塔(10)、引风机(11)和烟囱(12);A system for producing a 3.5-valent high-purity vanadium electrolyte, characterized in that the system comprises a vanadium oxychloride vanadium storage tank (1), a gas phase hydrolysis fluidized bed (2), a vanadium pentoxide feeding device (3), Preheating dust removal device (4), reduction fluidized bed (5), primary cooling device (6), secondary cooling device (7), low-cost vanadium oxide feeding device (8), dissolution activation device (9), Exhaust gas absorbing absorption tower (10), induced draft fan (11) and chimney (12);所述气相水解流化床(2)包括三氯氧钒汽化器(2-1)、洁净水汽化器(2-2)、氯化物喷枪(2-3)、气相水解流化床主体(2-4)、水解流化床排料器(2-5)、盐酸尾气吸收器(2-6);The gas phase hydrolysis fluidized bed (2) comprises a vanadium oxychloride vaporizer (2-1), a clean water vaporizer (2-2), a chloride spray gun (2-3), a gas phase hydrolysis fluidized bed main body (2-4) ), a hydrolyzed fluidized bed discharger (2-5), a hydrochloric acid tail gas absorber (2-6);所述五氧化二钒加料装置(3)包括五氧化二钒料仓(3-1)和五氧化二钒螺旋加料器(3-2);The vanadium pentoxide feeding device (3) comprises a vanadium pentoxide silo (3-1) and a vanadium pentoxide screw feeder (3-2);所述预热除尘装置(4)包括文丘里预热器(4-1)、第一旋风分离器(4-2)、旋风预热器(4-3)、布袋除尘器(4-4);The preheating dust removing device (4) comprises a venturi preheater (4-1), a first cyclone separator (4-2), a cyclone preheater (4-3), and a bag filter (4-4). ;所述还原流化床(5)包括进料器(5-1)、床体(5-2)、排料器(5-3)、气体加热器(5-4)、气体净化器(5-5)、旋风除尘器(5-6);The reducing fluidized bed (5) comprises a feeder (5-1), a bed (5-2), a discharger (5-3), a gas heater (5-4), a gas purifier (5) -5), cyclone dust collector (5-6);所述一级冷却装置(6)包括文丘里冷却器(6-1)、第二旋风分离器(6-2)、旋风冷却器(6-3);The primary cooling device (6) comprises a venturi cooler (6-1), a second cyclone separator (6-2), a cyclone cooler (6-3);所述低价钒氧化物加料装置(8)包括低价钒氧化物料仓(8-1)和低价钒氧化物螺旋加料器(8-2);The low-cost vanadium oxide feeding device (8) comprises a low-cost vanadium oxide silo (8-1) and a low-cost vanadium oxide screw feeder (8-2);所述溶解活化装置(9)包括搅拌溶解装置(9-1)和微波活化装置(9-2);The dissolution activation device (9) comprises a stirring dissolution device (9-1) and a microwave activation device (9-2);所述三氯氧钒储罐(1)底部的出料口与所述三氯氧钒汽化器(2-1)的入口通过管道相连;所述三氯氧钒汽化器(2-1)的入口通过管道与净化氮气总管相连;所述三氯氧钒汽化器(2-1)的出气口通过管道与所述氯化物喷枪(2-3)的进气口相连;所述洁净水汽化器(2-2)的入口通过管道分别与洁净水总管及净化空气总管相连;所述洁净水汽化器(2-2)的出气口通过管道与所述气相水解流化床主体(2-4)底部的进气口相连接;所述气相水解流化床主体(2-4)扩大段顶部的气体出口通过管道与所述盐酸尾气吸收器(2-6)的气体入口相连接;所述盐酸尾气吸收器(2-6)底部设置了盐酸溶液出口;所述盐酸尾气吸收器(2-6)的气体出口通过管道与所述尾气淋洗吸收器(10)的气体入口相连接;所述气相水解流化床主体(2-4)上部的出料口通过管道与所述水 解流化床排料器(2-5)的进料口相连接;所述水解流化床排料器(2-5)的松动风入气口通过管道与净化氮气总管相连;所述水解流化床排料器(2-5)的排料口通过管道与所述五氧化二钒料仓(3-1)进料口相连接;The outlet of the bottom of the vanadium oxychloride tank (1) is connected to the inlet of the vanadium oxychloride vaporizer (2-1) through a pipe; the inlet of the vanadium oxychloride vaporizer (2-1) is passed The pipeline is connected to the purge nitrogen manifold; the gas outlet of the vanadium oxychloride vaporizer (2-1) is connected to the inlet of the chloride spray gun (2-3) through a pipe; the clean water vaporizer (2-2) The inlet of each of the inlets is connected to the clean water main pipe and the clean air main pipe through a pipe; the gas outlet of the clean water vaporizer (2-2) passes through the pipe and the gas inlet of the bottom portion of the gas phase hydrolysis fluidized bed main body (2-4) Connected; the gas outlet at the top of the enlarged section of the vapor-phase hydrolyzed fluidized bed body (2-4) is connected to the gas inlet of the hydrochloric acid exhaust gas absorber (2-6) through a pipe; the hydrochloric acid exhaust gas absorber (2) -6) a hydrochloric acid solution outlet is disposed at the bottom; a gas outlet of the hydrochloric acid exhaust gas absorber (2-6) is connected to a gas inlet of the exhaust gas eluting absorber (10) through a pipe; the gas phase hydrolyzed fluidized bed The discharge port at the upper part of the main body (2-4) passes through the pipe and the water The feed ports of the de-fluidized bed discharger (2-5) are connected; the loose air inlet of the hydrolyzed fluidized bed discharger (2-5) is connected to the purified nitrogen main pipe through a pipe; the hydrolysis flow The discharge opening of the chemical bed discharger (2-5) is connected to the inlet of the vanadium pentoxide silo (3-1) through a pipe;所述五氧化二钒料仓(3-1)底部的出料口与所述五氧化二钒螺旋加料器(3-2)的进料口相连接;所述五氧化二钒螺旋加料器(3-2)的出料口和与所述文丘里预热器(4-1)的进料口通过管道相连;a discharge port at the bottom of the vanadium pentoxide silo (3-1) is connected to a feed port of the vanadium pentoxide screw feeder (3-2); the vanadium pentoxide screw feeder ( The discharge port of 3-2) and the feed port of the venturi preheater (4-1) are connected by a pipe;所述文丘里预热器(4-1)的出料口与所述第一旋风分离器(4-2)的进料口通过管道相连,所述第一旋风分离器(4-2)的出气口与所述布袋除尘器(4-4)的进气口通过管道相连;所述第一旋风分离器(4-2)的出料口与所述旋风预热器(4-3)的进气口通过管道相连;所述布袋除尘器(4-4)的出气口与所述尾气淋洗吸收器(10)的进气口通过管道相连;所述布袋除尘器(4-4)的细粉出口与所述旋风预热器(4-3)的进气口通过管道连接;所述旋风预热器(4-3)的进气口与所述旋风除尘器(5-6)的出气口通过管道相连;所述旋风预热器(4-3)的出气口与所述文丘里预热器(4-1)的进气口通过管道相连;所述旋风预热器(4-3)的出料口与所述进料器(5-1)的进料口通过管道相连;a discharge port of the venturi preheater (4-1) is connected to a feed port of the first cyclone separator (4-2) through a pipe, and the first cyclone separator (4-2) An air outlet is connected to the air inlet of the bag filter (4-4) through a pipe; a discharge port of the first cyclone (4-2) and the cyclone preheater (4-3) The air inlet is connected by a pipe; the air outlet of the bag filter (4-4) is connected to the air inlet of the exhaust gas absorbing absorber (10) through a pipe; the bag filter (4-4) a fine powder outlet is connected to an inlet of the cyclone preheater (4-3) through a pipe; an inlet of the cyclone preheater (4-3) and the cyclone (5-6) The air outlet is connected by a pipe; the air outlet of the cyclone preheater (4-3) is connected to the air inlet of the venturi preheater (4-1) through a pipe; the cyclone preheater (4- The discharge port of 3) is connected to the feed port of the feeder (5-1) through a pipe;所述进料器(5-1)的出料口与所述床体(5-2)的进料口通过管道相连;所述进料器(5-1)的松动风入口与净化氮气总管相连;所述床体(5-2)的进气口与气体加热器(5-4)的出气口通过管道相连;所述床体(5-2)中设置竖直挡板;所述床体(5-2)的出料口与所述排料器(5-3)的进料口通过管道相连;所述床体(5-2)的出气口与所述旋风除尘器(5-6)的进气口通过管道相连;所述旋风除尘器(5-6)的出气口与所述旋风预热器(4-3)的进气口通过管道相连;所述旋风除尘器(5-6)的出料口与所述排料器(5-3)的进料口通过管道相连;所述排料器(5-3)的出料口与所述文丘里冷却器(6-1)的进料口通过管道相连;所述排料器(5-3)的松动风入口与净化氮气总管相连;所述气体加热器(5-4)的出气口与所述床体(5-2)的进气口通过管道相连;所述气体加热器(5-4)的进气口分别与所述气体净化器(5-5)的出气口及所述第二旋风分离器(6-2)的出气口通过管道相连;所述气体加热器(5-4)的燃料入口与燃料总管通过管道相连;所述气体加热器(5-4)的助燃风入口与压缩空气总管通过管道相连;所述气体净化器(5-5)的进气口与还原气体总管通过管道相连; The discharge port of the feeder (5-1) is connected to the feed port of the bed body (5-2) through a pipe; the loose air inlet of the feeder (5-1) and the purge nitrogen gas pipe Connected; the air inlet of the bed body (5-2) is connected to the air outlet of the gas heater (5-4) through a pipe; the bed body (5-2) is provided with a vertical baffle; the bed The discharge port of the body (5-2) is connected to the feed port of the discharger (5-3) through a pipe; the air outlet of the bed body (5-2) and the cyclone dust collector (5- 6) The air inlet is connected by a pipe; the air outlet of the cyclone (5-6) is connected to the air inlet of the cyclone preheater (4-3) through a pipe; the cyclone (5) The discharge port of -6) is connected to the feed port of the discharger (5-3) through a pipe; the discharge port of the discharger (5-3) and the venturi cooler (6- The feed port of 1) is connected by a pipe; the loose air inlet of the discharger (5-3) is connected to the purge nitrogen main pipe; the gas outlet of the gas heater (5-4) and the bed body (5) -2) the air inlet is connected by a pipe; the air inlet of the gas heater (5-4) and the air outlet of the gas purifier (5-5) and the The gas outlet of the two cyclone separator (6-2) is connected by a pipe; the fuel inlet of the gas heater (5-4) is connected to the fuel main pipe through a pipe; the combustion air inlet of the gas heater (5-4) Connected to the compressed air manifold through a pipeline; the inlet of the gas purifier (5-5) is connected to the reducing gas manifold through a pipeline;所述文丘里冷却器(6-1)的进料口与所述排料器(5-3)的出料口相连;所述文丘里冷却器(6-1)的进气口与所述旋风冷却器(6-3)的出气口通过管道相连;所述文丘里冷却器(6-1)的出气口与所述第二旋风分离器(6-2)的进气口通过管道相连;所述第二旋风分离器(6-2)的出气口与所述气体加热器(5-4)的进气口通过管道相连;所述第二旋风分离器(6-2)的出料口与所述旋风冷却器(6-3)的进气口相连;所述旋风冷却器(6-3)的进气口与净化氮气总管相连;所述旋风冷却器(6-3)的出气口与所述文丘里冷却器(6-1)的进气口通过管道相连;所述旋风冷却器(6-3)的出料口与所述二级冷却装置(7)的进料口通过管道相连;a feed port of the venturi cooler (6-1) is connected to a discharge port of the discharger (5-3); an inlet of the venturi cooler (6-1) is The air outlet of the cyclone cooler (6-3) is connected by a pipe; the air outlet of the venturi cooler (6-1) is connected to the air inlet of the second cyclone (6-2) through a pipe; An air outlet of the second cyclone (6-2) is connected to an air inlet of the gas heater (5-4) through a pipe; a discharge port of the second cyclone (6-2) Connected to the inlet of the cyclone cooler (6-3); the inlet of the cyclone cooler (6-3) is connected to the purge nitrogen manifold; the outlet of the cyclone cooler (6-3) Connected to the inlet of the venturi cooler (6-1) through a pipe; the discharge port of the cyclone cooler (6-3) and the inlet of the secondary cooling device (7) pass through the pipe Connected所述二级冷却装置(7)的进料口与所述旋风冷却器(6-3)的出料口通过管道相连;所述二级冷却装置(7)的出料口与所述低价钒氧化物料仓(8-1)的进料口通过管道相连;所述二级冷却装置(7)的进水口与工艺水总管通过管道相连;所述二级冷却装置(7)的出水口与水冷却系统的进水口通过管道相连;a feed port of the secondary cooling device (7) is connected to a discharge port of the cyclone cooler (6-3) through a pipe; a discharge port of the secondary cooling device (7) and the low price The feed port of the vanadium oxide silo (8-1) is connected by a pipe; the water inlet of the secondary cooling device (7) is connected to the process water main pipe through a pipe; the water outlet of the secondary cooling device (7) is The water inlet of the water cooling system is connected by a pipe;所述低价钒氧化物料仓(8-1)底部的出料口与所述低价钒氧化物螺旋加料器(8-2)的进料口相连接;所述低价钒氧化物螺旋加料器(8-2)的出料口和与所述溶解活化装置(9)的进料口通过管道相连;a discharge port at the bottom of the low-priced vanadium oxide silo (8-1) is connected to a feed port of the low-cost vanadium oxide screw feeder (8-2); the low-cost vanadium oxide spiral feed a discharge port of the device (8-2) and a feed port of the dissolution activation device (9) connected through a pipe;所述搅拌溶解装置(9-1)的洁净水入口与洁净水总管通过管道相连;所述搅拌溶解装置(9-1)的硫酸溶液入口通过管道与硫酸溶液总管连接;所述搅拌溶解装置(9-1)的气体出口通过管道与所述尾气吸收淋洗塔(10)的进气口连接;所述搅拌溶解装置(9-1)置于所述微波活化装置(9-2)内部;The clean water inlet of the stirring and dissolving device (9-1) is connected to the clean water main pipe through a pipe; the sulfuric acid solution inlet of the stirring and dissolving device (9-1) is connected to the sulfuric acid solution main pipe through a pipe; the stirring and dissolving device ( a gas outlet of 9-1) is connected to an inlet of the exhaust gas absorption and elution tower (10) through a pipe; the stirring and dissolving device (9-1) is placed inside the microwave activation device (9-2);所述尾气淋洗吸收塔(10)的气体出口通过管道与所述引风机(11)的气体入口相连接;所述引风机(11)的气体出口通过管道与所述烟囱(12)底部的气体入口相连接。a gas outlet of the exhaust gas eluting absorption tower (10) is connected to a gas inlet of the induced draft fan (11) through a pipe; a gas outlet of the induced draft fan (11) passes through a pipe and a bottom of the chimney (12) The gas inlets are connected.
- 一种基于权利要求1所述系统生产3.5价高纯钒电解液的方法,所述方法包括以下步骤:A method for producing a 3.5 valent high purity vanadium electrolyte based on the system of claim 1 comprising the steps of:所述三氯氧钒储罐(1)中的三氯氧钒和来自净化氮气总管的氮气经所述三氯氧钒汽化器(2-1)汽化预热后通过所述氯化物喷枪(2-3)进入所述气相水解流化床主体(2-4);洁净水和净化空气经所述洁净水汽化器(2-2)汽化预热后送入所述气相水解流化床主体(2-4)中,使三氯氧钒发生水解、并维持粉体物料的流态化,形成五氧化二钒粉体和富含氯化氢的水解烟气;五氧化二钒粉体经所述水解流化床床排料器(2-5)排出送 入所述五氧化二钒料仓(3-1)中;水解烟气经所述气相水解流化床主体(2-4)扩大段脱除粉尘后,进入所述盐酸尾气吸收器(2-6)进行吸收处理形成盐酸溶液副产品,吸收尾气进入所述尾气淋洗吸收器(10)进行处理;The vanadium oxychloride in the vanadium pentoxide storage tank (1) and the nitrogen from the purified nitrogen main pipe are preheated by the vaporization of the vanadium oxychloride vanadium vaporizer (2-1), and then passed through the chloride spray gun (2- 3) entering the gas phase hydrolysis fluidized bed main body (2-4); the clean water and the purified air are vaporized and preheated by the clean water vaporizer (2-2), and then sent to the gas phase hydrolysis fluidized bed main body (2- 4) hydrolyzing vanadium oxychloride and maintaining fluidization of the powder material to form vanadium pentoxide powder and hydrolyzed flue gas rich in hydrogen chloride; the vanadium pentoxide powder is fluidized by the hydrolysis Bed bed discharger (2-5) discharge Into the vanadium pentoxide bin (3-1); the hydrolyzed flue gas is removed from the dust by the enlarged section of the gas phase hydrolysis fluidized bed main body (2-4), and then enters the hydrochloric acid exhaust gas absorber (2- 6) performing an absorption treatment to form a by-product of the hydrochloric acid solution, and absorbing the exhaust gas into the exhaust gas leaching absorber (10) for treatment;所述五氧化二钒料仓(3-1)中的五氧化二钒依次进入所述五氧化二钒螺旋加料器(3-2)、所述文丘里预热器(4-1)、所述第一旋风分离器(4-2)、所述旋风预热器(4-3)之后,与来自于所述布袋除尘器(4-4)回收的细粉颗粒一同经所述进料器(5-1)进入所述床体(5-2)中;所述净化氮气依次经所述旋风冷却器(6-3)、所述文丘里冷却器(6-1)、所述第二旋风分离器(6-2)预热后与来自所述气体净化器(5-5)的净化还原气体混合经所述气体加热器(5-4)二次预热后进入所述床体(5-2)中使五氧化二钒粉体物料维持流态化,并使之发生还原,得到低价钒氧化物粉体和还原烟气;低价钒氧化物经所述床体(5-2)的排料口与所述旋风除尘器(5-6)回收的细粉一同依次进入所述排料器(5-3)、所述文丘里冷却器(6-1)、所述第二旋风分离器(6-2)、所述旋风冷却器(6-3)、所述二级冷却器(7)冷却后,进入所述低价钒氧化物料仓(8-1)中;所述床体(5-2)中的还原烟气依次进入所述旋风除尘器(5-6)、所述旋风预热器(4-3)、所述文丘里预热器(4-1)、所述第一旋风分离器(4-2)、经所述布袋除尘器(4-4)除尘后进入所述尾气淋洗吸收器(10),经碱溶液吸收处理后排出的气体经所述引风机(11)送入所述烟囱(12)后排空;The vanadium pentoxide in the vanadium pentoxide silo (3-1) sequentially enters the vanadium pentoxide screw feeder (3-2), the venturi preheater (4-1), After the first cyclone separator (4-2) and the cyclone preheater (4-3), together with the fine powder particles recovered from the bag filter (4-4), the feeder is passed through the feeder (5-1) entering the bed (5-2); the purified nitrogen is sequentially passed through the cyclone cooler (6-3), the venturi cooler (6-1), the second The cyclone separator (6-2) is preheated and mixed with the purified reducing gas from the gas purifier (5-5) to be preheated by the gas heater (5-4) to enter the bed body ( 5-2) maintaining the vanadium pentoxide powder material fluidized and reducing it to obtain a low-valent vanadium oxide powder and reducing flue gas; the low-valent vanadium oxide is passed through the bed (5- The discharge port of 2) sequentially enters the discharger (5-3) together with the fine powder recovered by the cyclone (5-6), the venturi cooler (6-1), the first After the cyclone separator (6-2), the cyclone cooler (6-3), and the secondary cooler (7) are cooled, the low-valent vanadium oxygen is introduced. In the material silo (8-1); the reduced flue gas in the bed (5-2) sequentially enters the cyclone (5-6), the cyclone preheater (4-3), Said venturi preheater (4-1), said first cyclone separator (4-2), after said dust removal by said bag filter (4-4), entering said exhaust gas leaching absorber (10), The gas discharged after the absorption treatment by the alkali solution is sent to the chimney (12) through the induced draft fan (11) and then emptied;所述低价钒氧化物料仓(8-1)中的低价钒氧化物通过所述低价钒氧化物螺旋加料器(8-2)进入所述搅拌溶解装置(9-1)中,在所述微波活化装置(9-2)提供微波场的作用下,与来自于洁净水总管的洁净水、硫酸溶液总管的硫酸溶液发生溶解反应,得到高纯钒电解液,产生的酸雾气体送入所述尾气淋洗吸收器(10)进行处理。The low-valent vanadium oxide in the low-valent vanadium oxide silo (8-1) enters the stirring and dissolving device (9-1) through the low-valent vanadium oxide screw feeder (8-2), The microwave activating device (9-2) provides a high-purity vanadium electrolyte solution by the dissolution of the sulfuric acid solution from the clean water and the sulfuric acid solution main pipe from the clean water main pipe by the microwave field, and the generated acid mist gas is sent. The exhaust gas eluting absorber (10) is processed.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,所述三氯氧钒原料纯度为99%~99.9999%。The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein the vanadium oxychloride raw material has a purity of from 99% to 99.9999%.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,在所述三氯氧钒汽化器(2-1)内,汽化操作温度为40~600℃,氮气与三氯氧钒摩尔比为0.10~10.00。The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein in the vanadium oxychloride vaporizer (2-1), the vaporization operation temperature is 40 to 600 ° C, nitrogen gas and trichlorobenzene. The vanadium oxide molar ratio is from 0.10 to 10.00.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,在所述洁净水汽化器(2-2)内,汽化操作温度为40~600℃,空气与水的质量比为0.10~10.00。 The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein in the clean water vaporizer (2-2), the vaporization operation temperature is 40 to 600 ° C, and the mass ratio of air to water It is 0.10 to 10.00.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,在所述气相水解流化床主体(2-4)内,通过三氯氧钒气相水解直接制备五氧化二钒粉体,气相水解过程通入水蒸气与三氯氧钒的质量比为0.10~10.00,气相水解操作温度为100~600℃,粉料的平均停留时间为15~300min。The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein in the gas phase hydrolysis fluidized bed main body (2-4), the pentoxide is directly prepared by vapor phase hydrolysis of vanadium oxychloride In the vanadium powder, the mass ratio of water vapor to vanadium oxychloride is 0.10 to 10.00, the gas phase hydrolysis operation temperature is 100 to 600 ° C, and the average residence time of the powder is 15 to 300 min.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,在还原流化床主体(5-2)内,还原的操作温度为400~700℃,还原气体经所述净化器(5-5)净化后,有机物含量小于1mg/Nm3,固体颗粒总含量小于2mg/Nm3,通入氮气与还原气体的混合气体中还原气体积分数为10%~90%,粉料的平均停留时间为30~90min。The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein in the reduced fluidized bed main body (5-2), the operating temperature of the reduction is 400 to 700 ° C, and the reducing gas is as described above. After purification by the purifier (5-5), the organic matter content is less than 1 mg/Nm 3 , the total content of solid particles is less than 2 mg/Nm 3 , and the integral number of reducing gas in the mixed gas of nitrogen and reducing gas is 10% to 90%, powder The average residence time of the material is 30 to 90 minutes.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,所述硫酸溶液是电子级纯度、摩尔浓度为4.0~10.0mol/L的硫酸溶液。The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein the sulfuric acid solution is a sulfuric acid solution having an electron-grade purity and a molar concentration of 4.0 to 10.0 mol/L.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,所述高纯钒电解液是V(III)和V(IV)钒离子摩尔浓度比为1:1混合的钒电解液,钒离子的平均价态为3.5。The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein the high-purity vanadium electrolyte is a mixture of V(III) and V(IV) vanadium ions in a molar ratio of 1:1. The vanadium electrolyte has an average valence of 3.5.
- 根据权利要求2所述的生产3.5价高纯钒电解液的方法,其特征在于,在所述溶解活化装置(9)中,采用外加微波场的方式辅助低价钒氧化物溶解及活化钒离子,溶解活化时间为30~300分钟,溶解活化温度为20~45℃,微波功率密度为10~300W/L,微波频率为2450MHz或916MHz。。 The method for producing a 3.5-valent high-purity vanadium electrolyte according to claim 2, wherein in the dissolution activation device (9), an external microwave field is used to assist the dissolution of the low-valent vanadium oxide and to activate the vanadium ion. The dissolution activation time is 30 to 300 minutes, the dissolution activation temperature is 20 to 45 ° C, the microwave power density is 10 to 300 W/L, and the microwave frequency is 2450 MHz or 916 MHz. .
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CA3012273A1 (en) | 2017-08-03 |
ZA201805714B (en) | 2019-11-27 |
JP6588652B2 (en) | 2019-10-09 |
AU2017210930A1 (en) | 2018-08-09 |
EP3401991B1 (en) | 2020-09-23 |
AU2017210930B2 (en) | 2019-05-16 |
JP2019505073A (en) | 2019-02-21 |
NZ744570A (en) | 2019-03-29 |
CN106257728A (en) | 2016-12-28 |
US10673088B2 (en) | 2020-06-02 |
US20190044173A1 (en) | 2019-02-07 |
CN106257728B (en) | 2018-01-12 |
RU2695083C1 (en) | 2019-07-19 |
EP3401991A1 (en) | 2018-11-14 |
EP3401991A4 (en) | 2019-01-09 |
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