WO2017124718A1 - Nano-generator and manufacturing method therefor - Google Patents

Nano-generator and manufacturing method therefor Download PDF

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Publication number
WO2017124718A1
WO2017124718A1 PCT/CN2016/091551 CN2016091551W WO2017124718A1 WO 2017124718 A1 WO2017124718 A1 WO 2017124718A1 CN 2016091551 W CN2016091551 W CN 2016091551W WO 2017124718 A1 WO2017124718 A1 WO 2017124718A1
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Prior art keywords
zinc oxide
array
zno
positive electrode
substrate
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PCT/CN2016/091551
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French (fr)
Chinese (zh)
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李军
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中兴通讯股份有限公司
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Publication of WO2017124718A1 publication Critical patent/WO2017124718A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/06Forming electrodes or interconnections, e.g. leads or terminals
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/30Piezoelectric or electrostrictive devices with mechanical input and electrical output, e.g. functioning as generators or sensors

Definitions

  • the present application relates to, but is not limited to, microelectronic technology, and more particularly to a nanogenerator and a method of fabricating the same.
  • Battery life is one of the important factors for users to purchase mobile terminals such as smart phones.
  • mobile terminal manufacturers usually use large-capacity batteries or fast charging technology to solve battery life problems.
  • nanomaterials such as small size effects, quantum size effects, surface effects, and macroscopic quantum tunneling effects, make them unique in their catalysis, electrical, optical, magnetic, and mechanical properties. nature.
  • a nanogenerator comprising:
  • a negative electrode for forming a nested structure with the positive electrode.
  • the positive electrode is an electrode formed after forming a zinc oxide nanorod array on a silicon substrate; and the negative electrode is an electrode formed after forming a zinc oxide nanoneedle array on a zinc substrate.
  • the silicon substrate in the positive electrode is a P-type semiconductor material
  • the zinc oxide nanorod array is an N-type semiconductor material
  • the contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed.
  • the nanogenerator further includes a first lead, a second lead, and a package; the first lead and the second lead are correspondingly connected to the positive electrode and the negative electrode.
  • the package is configured to sleeve the positive electrode and the negative electrode.
  • the zinc oxide nanoneedle array has a length of 5-10 micrometers in the zinc oxide nanoneedle array.
  • the diameter is 200-800 nm.
  • the zinc oxide nanorods in the zinc oxide nanorod array have a length of 8-12 microns and a diameter of 100-200 nm.
  • the positive electrode and the negative electrode are both formed by hydrothermal method.
  • a method of manufacturing a nanogenerator comprising:
  • a zinc oxide nanoneedle array is formed on a zinc substrate.
  • a zinc oxide nanorod array is formed on a silicon substrate.
  • the zinc substrate on which the zinc oxide nanoneedle array is formed is set as a negative electrode, and the silicon substrate on which the zinc oxide nanorod array is formed is set as a positive electrode, and the zinc oxide nanoneedle array is formed into the zinc oxide nanorod array.
  • the silicon substrate in the positive electrode is a P-type semiconductor material
  • the zinc oxide nanorod array is an N-type semiconductor material
  • the contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed.
  • the method further includes:
  • the first lead and the second lead are connected to the positive electrode and the negative electrode.
  • a package is sleeved on the positive electrode and the negative electrode.
  • forming the zinc oxide nanoneedle array on the zinc substrate comprises:
  • a zinc oxide nanoneedle array is formed on a zinc substrate by hydrothermal method.
  • forming a zinc oxide nanorod array on the silicon substrate comprising:
  • a zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method.
  • the zinc oxide nanoneedle in the zinc oxide nanoneedle array has a length of 5-10 microns and a diameter of 200-800 nm.
  • the zinc oxide nanorods in the zinc oxide nanorod array have a length of 8-12 microns and a diameter of 100-200 nm.
  • a computer readable storage medium storing computer executable instructions that, when executed by a processor, implement the method of fabricating the nanogenerator.
  • the nano-generator and the manufacturing method thereof according to the embodiments of the invention can convert the mechanical energy existing in the working environment into electric energy, realize the conversion of the sound vibration energy to the mechanical energy and then to the electric energy, thereby realizing that the external power source is not needed.
  • the purpose of continuous work has laid the foundation for the application of large-scale nano-generators.
  • FIG. 1 is a schematic structural view of a nano-generator according to an embodiment of the present invention.
  • FIG. 2 is an energy band diagram of a P-Si/N-ZnO heterojunction according to an embodiment of the present invention
  • FIG. 3 is a schematic diagram of a power generation principle of a nano-generator having a P-Si/N-ZnO heterojunction according to an embodiment of the present invention
  • FIG. 4 is a schematic flow chart showing the implementation of a method for manufacturing a nano-generator according to an embodiment of the present invention.
  • the vertical nanogenerator was invented using the unique properties of vertical structure zinc oxide (ZnO) nanorods; the working principle of the vertical nanogenerator is: zinc oxide (ZnO) nanorods
  • ZnO zinc oxide
  • the piezoelectric effect causes a strain field to be generated by the lateral force of the AFM (Atomic Force Microscope) probe, and the polarized charge is generated by the stretched side and the compressed side of the ZnO nanorod to form a potential difference.
  • the stretched surface is a positive potential, and the compressed surface is a negative potential; at the same time, since the ZnO nanorod has semiconductor characteristics, the ZnO nanorod can form a Schottky contact with the metal probe, that is, the AFM probe, that is, when the AFM probe
  • the needle is in contact with the ZnO nanorod by the stretched surface, it is equivalent to a reverse biased Schottky diode, and the piezoelectric charge accumulates on the ZnO nanorod;
  • the AFM probe is in contact with the ZnO nanorod by the compressed surface, it is equivalent to a positive A biased Schottky diode, such that, driven by a positive piezoelectric voltage, electrons flow from the ZnO nanorods to the AFM probe to form a current.
  • a DC piezoelectric nano-electric power generation device which uses a vertical substrate ZnO nanorod array as a piezoelectric material, that is, a vertical substrate.
  • ZnO nanorod array as the lower electrode (ie positive electrode) will be used
  • a nano-electrode of a zirconium structure of a metal platinum (Pt) is deposited as an upper electrode (ie, a negative electrode), and finally the lower electrode and the positive electrode are encapsulated by a polymer to finally form a DC piezoelectric nano-electric power generation device.
  • the lower electrode corresponding to the ZnO nanorod will vibrate or bend, so that a Schottky contact is formed between the metal electrode, that is, the upper electrode and the lower electrode of the semiconductor ZnO nanorod. Outputs unidirectional piezoelectric energy.
  • the fiber-nano-bar composite structure piezoelectric nano-power generation device has two surfaces grown with ZnO nanometers.
  • the filaments of the rod are entangled, one of which is plated with a gold film, so that when the two surfaces grow relative to each other with ZnO nanorods, the ZnO nanorods interact, and the electrical energy is realized by the piezoelectric effect.
  • the manufacturing process of the nano-generator described above may require Pt plating on the nano-scale electrode or gold (Au) on the ZnO nano-array, and the process of plating Pt and gold-plating will cause environmental pollution and cost. High, the preparation process is difficult to control, and as a result, the practical application of the nanogenerator cannot be achieved.
  • an embodiment of the present invention provides an environment-friendly nano-generator and a manufacturing method thereof.
  • the embodiments of the present invention are described below with reference to the accompanying drawings. The implementations are described in detail, and the drawings are for illustrative purposes only and are not intended to limit the embodiments of the invention.
  • the embodiment of the invention provides an environment-friendly nano-generator; the embodiment of the invention realizes a novel nano-generator by using a heterojunction rectification effect and a semiconductor ZnO piezoelectric effect, and has environmental friendliness and low cost. , the preparation process is simple and so on.
  • the nanogenerator comprises an electrode formed with a ZnO nanoneedle array on a Zn substrate, an electrode of a ZnO nanorod array formed on a silicon (Si) substrate, a package and a lead.
  • an electrode having a ZnO nanoneedle array formed on a Zn substrate is used as an upper electrode of the nanogenerator, that is, a negative electrode; an electrode having a ZnO nanorod array formed on the Si substrate as a lower electrode of the nanogenerator, that is, a positive electrode
  • the upper and lower electrodes of the nano-generator are respectively connected by different leads, and the ZnO nano-needle array and the ZnO nano-rod array form a nested structure, and the outer circumference is sleeved with a package.
  • the sound energy causes the ZnO nanorod array on the Si substrate to be transported relative to each other.
  • the ZnO nanoneedle array with stronger hardness on the Zn substrate acts like an AFM probe, and the polarized charge is generated on the stretched side and the compressed side of the ZnO nanorod array to form a potential difference, and is The tensile surface is a positive potential and the compressed surface is a negative potential; since the ZnO nanorod has semiconductor characteristics, the Si substrate and the ZnO nanorod semiconductor have a heterojunction finishing effect, which is equivalent to a reverse biased Schottky diode.
  • the nano-generator includes: a positive electrode 11; a negative electrode 12 for forming a nested structure with the positive electrode 11; wherein the positive electrode 11 An electrode formed after forming a zinc oxide nanorod array on a silicon substrate; the negative electrode 12 is an electrode formed after forming a zinc oxide nanoneedle array on a zinc substrate.
  • the positive electrode 11 and the negative electrode 12 form a nested structure, that is, the zinc oxide nanoneedle array corresponding to the negative electrode forms a nested structure with the zinc oxide nanorod array corresponding to the positive electrode; alternatively, the positive electrode
  • the silicon substrate in 11 is a P-type semiconductor material
  • the zinc oxide nanorod array is an N-type semiconductor material
  • a contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed with a PN heterojunction.
  • the nanogenerator further includes a first lead and a second lead; the first lead and the second lead are correspondingly connected to the positive electrode and the negative electrode; that is, the positive electrode and the negative electrode
  • Each of the nano-generators further includes a package member 13 , the package member 13 is sleeved with the positive electrode and the negative electrode; here, the package member 13 can be For epoxy resin.
  • the zinc oxide nanoneedle array has a length of 5-10 micrometers and a diameter of 200-800 nm; and the zinc oxide nanorods have a length of 8-12 micrometers in diameter. 100-200 nm.
  • both the positive electrode and the negative electrode described in this embodiment are formed by hydrothermal method; that is, the invention.
  • a zinc oxide nanorod array was formed on a silicon substrate by a hydrothermal method, and a zinc oxide nanoneedle array was formed on a zinc substrate by a hydrothermal method.
  • the vibration of the sound can cause relative movement of the ZnO nanorod array on the silicon substrate, and the ZnO nanoneedle in the ZnO nanoneedle array on the zinc substrate with stronger hardness acts like AFM.
  • the action of the probe is such that a polarized charge is generated on the stretched side and the compressed side of the ZnO nanorod in the ZnO nanorod array to form a potential difference, the stretched surface is a positive potential, and the compressed surface is a negative potential;
  • the Si substrate is a P-type semiconductor material
  • the ZnO nanorods in the ZnO nanorod array are N-type semiconductor materials, so the Si substrate is in contact with the ZnO nanorod semiconductor to form a PN heterojunction, that is, P-Si/N-ZnO is different.
  • the energy band diagram of the P-ZnO/N-ZnO heterojunction established by Anderson model; as shown in Fig.
  • the electron affinity of silicon is 4.05eV, the band gap is 1.12eV; the electron affinity of ZnO Can be 4.35 eV, the forbidden band is 3.37 eV; the conduction band of the P-Si/N-ZnO heterojunction is 0.3 eV, and the valence band is 2.55 eV; since the valence band is significantly larger than the conduction band, The carrier transport of the P-Si/N-ZnO heterojunction interface can only be achieved by free electrons, the P-Si/N-ZnO heterojunction It is determined by the electrical properties of conduction band electrons.
  • the dissipative region of the P-Si/N-ZnO heterojunction interface is mainly derived from the ZnO region, That is, the built-in electric field of the P-Si/N-ZnO heterojunction is mainly derived from the ZnO region; as can be seen from the energy band structure of the P-Si/N-ZnO heterojunction, the P The existence barrier of the -Si/N-ZnO heterojunction will affect the conduction of conduction band electrons, and its rectification effect is equivalent to a reverse biased Schottky diode.
  • the current generation process is transient, but when a large number of ZnO nanorods in the ZnO nanorod array produce a current output, the current in the loop is a superposition of the current generated by all ZnO nanorods. Since the currents output by each working ZnO nanorod have the same direction, the generated currents are all positively superimposed, so that a stable and continuous current signal can be output.
  • the nano-generator according to the embodiment of the present invention can convert the mechanical energy existing in the working environment into electrical energy, and convert the sound vibration to the mechanical energy and then to the electrical energy, thereby achieving no need.
  • the purpose of continuous operation in the case of external power supply lays the foundation for the application of large-scale nano-generators. At the same time, it also provides an implementation method for charging the terminal with sound.
  • both the positive electrode and the negative electrode in the nano-generator according to the embodiments of the present invention are prepared by hydrothermal method, so compared with the preparation process of the related nano-generator, the embodiment of the present invention
  • the nano-generator has the advantages of environmental friendliness, low cost and simple preparation process, thus laying a foundation for large-scale application.
  • the embodiment of the invention provides a method for manufacturing a nano-generator according to the first embodiment; as shown in FIG. 4, the method includes steps 401-403:
  • Step 401 Forming a zinc oxide nanoneedle array on a zinc substrate.
  • Step 402 Forming a zinc oxide nanorod array on a silicon substrate.
  • Step 403 The zinc substrate formed with the zinc oxide nanoneedle array is set as a negative electrode, and the silicon substrate on which the zinc oxide nanorod array is formed is set as a positive electrode, and the zinc oxide nanoneedle array and the zinc oxide nanorod are arranged.
  • the array forms a nested structure.
  • the silicon substrate in the positive electrode is a P-type semiconductor material
  • the zinc oxide nanorod array is an N-type semiconductor material
  • a contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed with a PN Heterojunction.
  • the method further includes: connecting the first lead and the second lead to the positive electrode and the negative electrode; that is, the positive electrode and the negative electrode are respectively connected by different leads;
  • the package is sleeved on the positive electrode and the negative electrode; wherein the package may be an epoxy resin, and thus, the structure shown in FIG. 1 is formed.
  • both the positive electrode and the negative electrode described in this embodiment are formed by hydrothermal method; that is, the invention.
  • a zinc oxide nanoneedle array was formed on a zinc substrate by a hydrothermal method, and a zinc oxide nanorod array was formed on a silicon substrate by a hydrothermal method.
  • the step of preparing the ZnO nanoneedle array on the zinc substrate by hydrothermal method comprises steps 1-5:
  • Step 1 Take a piece of zinc as a zinc substrate, sequentially using acetone with a purity of 99.5%, and the purity is Ultrasonic cleaning of zinc tablets with 99.7% absolute ethanol for 10-20 minutes.
  • Step 2 Measure 1-3 ml of 99.5% pure n-butylamine solution, dilute the n-butylamine solution to 70-100 ml with deionized water, and dilute the hydrothermal method to form zinc oxide on the silicon substrate.
  • the nanorod array was placed in a 50 ml stainless steel autoclave with a Teflon liner.
  • Step 3 The ultrasonically cleaned zinc sheet is immersed in step 2 to obtain a diluted n-butylamine solution, and the autoclave is sealed.
  • Step 4 The autoclave is placed in an oven and reacted at a temperature of 70-120 ° C for 2-8 hours.
  • Step 5 After the reaction is completed, and the autoclave is naturally cooled, the zinc flakes are taken out, and the zinc flakes are sequentially washed with deionized water and absolute ethanol; after drying in air, the ZnO nanoneedle array can be obtained on the surface of the zinc flakes. That is, a zinc substrate on which a ZnO nanoneedle array is formed is obtained.
  • the ZnO nanoneedle array in the embodiment is vertically and directly formed on the Zn substrate, and the length of the single ZnO nanoneedle in the ZnO nanoneedle array is about 5-10 microns, and the average diameter is 200-800 nm. Left and right; so the ZnO nanoneedle array is very hard and not easily bent.
  • a gold (Au) film can be deposited by vacuum evaporation coating on a ZnO nanoneedle array prepared on a zinc substrate, so that the single ZnO nanoneedle has stronger hardness and better conductivity.
  • the process is as follows: in the evaporation coating equipment, a refractory metal such as tungsten or tantalum is made into a boat foil or a filament, placed on a crucible, and Au (as an evaporation source) is placed on a boat foil or a filament, ZnO nanometer.
  • the needle array substrate is placed in front of the crucible; after the evaporation coating device is pumped to a high vacuum, the crucible is heated to evaporate the Au, and the atoms or molecules of the evaporated substance are deposited on the surface of the ZnO nanoneedle array substrate by condensation, by rotating the ZnO nanometer.
  • the needle array can obtain a gold-coated ZnO nanoneedle array with uniform film thickness.
  • the step of preparing the ZnO nanorod array on the Si substrate by hydrothermal method comprises steps 11-18:
  • Step 11 using silicon wafer (111) as a substrate, placing it in acetone and carbon tetrachloride solution in a volume ratio of 1:1, ultrasonically cleaning for 10-20 minutes, and repeating washing twice to remove grease; The water is repeatedly washed with anhydrous ethanol to remove an organic solvent such as acetone or carbon tetrachloride.
  • Step 12 Select 0.35mol/L (3.8801g) of zinc acetate (Zn(CH 3 COO) 2 ⁇ 2H 2 O) or ZnCl2 dissolved in 50mL of ethylene glycol methyl ether (C 3 H 8 O 2 ), and then use The pipette was added dropwise 1 mL of ethanolamine in ethylene glycol methyl ether, and the mixture was stirred at a constant temperature of 60 ° C for 2-6 hours in a water bath, and then aged in a 40-80 ° C oven for 48-72 hours to change the colloidal solution from colorless transparent to light. yellow.
  • Step 13 The colloidal solution obtained in the step 12 is uniformly spin-coated on the surface of the silicon substrate.
  • the gel is homogenized, the cleaned and dried silicon substrate is gently placed on the rotor of the mixing table, and when the rotor is at 300 r/min.
  • the colloidal solution obtained in the step 12 was dropped at the center thereof, and then rotated at a speed of 2000 r/min and 3000 r/min for 5-10 seconds to uniformly adhere the colloidal solution to the surface of the substrate.
  • Step 14 After the homogenization is completed, the silicon substrate is placed in a 100-130 ° C oven for heat treatment for 10-20 min to continue the hydrolysis polycondensation reaction, thereby evaporating the solvent, increasing the viscosity, and continuously changing the sol to the gel.
  • Step 15 The spin-coated silicon substrate of step 14 is placed in a muffle furnace at a high temperature of 500-700 ° C for 1-4 h to form a ZnO thin film sample on a silicon substrate.
  • Step 16 The silicon substrate spin-coated with the ZnO thin film sample described in the step 15 was vertically inserted into a susceptor made of polytetrafluoroethylene, and placed in a high pressure reaction vessel by using tweezers.
  • Step 17 separately arranging a mixture of a concentration of 0.025-0.1 mol/L and a concentration ratio of 1:1 zinc nitrate and a hexamethylenetetramine solution, and uniformly dissolving the ZnO thin film sample by stirring with a constant temperature magnetic stirrer. In order to obtain a transparent, uniform liquid.
  • Step 8 Mixing the liquids configured in step 17 and transferring them to a 70% high pressure autoclave for sealing, placing them in an electric blast drying oven, adjusting the reaction temperature to 80-100 ° C, and reacting for 1-4 h.
  • the ZnO thin film sample was sufficiently reacted with the liquid obtained in the step 17 after the mixing. After the reaction is completed, it is naturally cooled to room temperature; the silicon substrate is taken out, and the surface precipitate is repeatedly washed with absolute ethanol, and after drying at room temperature, an array of zinc oxide nanorods can be obtained on the surface of the silicon substrate.
  • the ZnO nanorod array is grown perpendicular to the silicon substrate, and the length of the single ZnO nanorods in the zinc oxide nanorod array is about 8-12 microns, and the average diameter is about 100-200 nm;
  • the zinc oxide nanorod array has an ultra-high aspect ratio and is grown on a ZnO thin film sample, which is extremely flexible.
  • a zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method, and a zinc oxide nanoneedle array is formed on the zinc substrate by a hydrothermal method. Therefore, the manufacturing method described in the embodiments of the present invention is environmentally friendly and low in cost. The preparation process is simple, and it is easy to mass production.
  • a computer readable storage medium storing computer executable instructions that, when executed by a processor, implement the method of fabricating the nanogenerator.
  • the nano-generator and the manufacturing method thereof according to the embodiments of the invention can convert the mechanical energy existing in the working environment into electric energy, realize the conversion of the sound vibration energy to the mechanical energy and then to the electric energy, thereby realizing that the external power source is not needed.
  • the purpose of continuous work has laid the foundation for the application of large-scale nano-generators.
  • a zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method
  • a zinc oxide nanoneedle array is formed on the zinc substrate by a hydrothermal method. Therefore, the manufacturing method of the embodiment of the invention has the advantages of environmental friendliness, low cost, simple preparation process, and easy mass production.

Abstract

Provided are a nano-generator and a manufacturing method therefor. The nano-generator comprises: a positive electrode (11) and a negative electrode (12). The negative electrode (12) is used for forming a nested structure with the positive electrode (11), wherein the positive electrode (11) is an electrode formed after forming a zinc oxide nano-rod array on a silicon substrate, and the negative electrode (12) is an electrode formed after forming a zinc oxide nano-needle array on a zinc substrate.

Description

一种纳米发电机及其制造方法Nano generator and manufacturing method thereof 技术领域Technical field
本申请涉及但不限于微电子技术,尤其涉及一种纳米发电机及其制造方法。The present application relates to, but is not limited to, microelectronic technology, and more particularly to a nanogenerator and a method of fabricating the same.
背景技术Background technique
电池续航是用户选购智能手机等移动终端的重要因素之一,目前移动终端厂商通常采用大容量电池或快速充电技术等来解决电池续航问题。Battery life is one of the important factors for users to purchase mobile terminals such as smart phones. At present, mobile terminal manufacturers usually use large-capacity batteries or fast charging technology to solve battery life problems.
随着现代微电子技术的发展,微电子器件的微型化、智能化、高集成化都对所涉及的材料提出了纳米化的要求。而且,纳米材料独有的特性,例如小尺寸效应、量子尺寸效应、表面效应和宏观量子隧道效应等,都使其在催化、电学、光学、磁学和力学等方面具有与体材料不同的特异性质。With the development of modern microelectronics technology, the miniaturization, intelligence and high integration of microelectronic devices have put forward nanometer requirements for the materials involved. Moreover, the unique properties of nanomaterials, such as small size effects, quantum size effects, surface effects, and macroscopic quantum tunneling effects, make them unique in their catalysis, electrical, optical, magnetic, and mechanical properties. nature.
发明内容Summary of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics detailed in this document. This Summary is not intended to limit the scope of the claims.
一种纳米发电机,包括:A nanogenerator comprising:
正电极。Positive electrode.
负电极,用于与所述正电极形成嵌套结构。a negative electrode for forming a nested structure with the positive electrode.
其中,所述正电极为在硅衬底上形成氧化锌纳米棒阵列后形成的电极;所述负电极为在锌衬底上形成氧化锌纳米针阵列后形成的电极。Wherein, the positive electrode is an electrode formed after forming a zinc oxide nanorod array on a silicon substrate; and the negative electrode is an electrode formed after forming a zinc oxide nanoneedle array on a zinc substrate.
可选地,所述正电极中的硅衬底为P型半导体材料,所述氧化锌纳米棒阵列为N型半导体材料;所述正电极中硅衬底与氧化锌纳米棒阵列的接触区域形成有P-N异质结。Optionally, the silicon substrate in the positive electrode is a P-type semiconductor material, the zinc oxide nanorod array is an N-type semiconductor material; and the contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed. There is a PN heterojunction.
可选地,所述纳米发电机还包括第一引线、第二引线和封装件;所述第一引线和第二引线对应与所述正电极和负电极连接。Optionally, the nanogenerator further includes a first lead, a second lead, and a package; the first lead and the second lead are correspondingly connected to the positive electrode and the negative electrode.
所述封装件,用于套设所述正电极和所述负电极。The package is configured to sleeve the positive electrode and the negative electrode.
可选地,所述氧化锌纳米针阵列中氧化锌纳米针的长度为5-10微米,直 径为200-800nm。Optionally, the zinc oxide nanoneedle array has a length of 5-10 micrometers in the zinc oxide nanoneedle array. The diameter is 200-800 nm.
可选地,所述氧化锌纳米棒阵列中氧化锌纳米棒的长度8-12微米,直径100-200nm。Optionally, the zinc oxide nanorods in the zinc oxide nanorod array have a length of 8-12 microns and a diameter of 100-200 nm.
可选地,所述正电极和负电极均是采用水热法而形成的。Optionally, the positive electrode and the negative electrode are both formed by hydrothermal method.
一种纳米发电机的制造方法,包括:A method of manufacturing a nanogenerator, comprising:
在锌衬底上形成氧化锌纳米针阵列。A zinc oxide nanoneedle array is formed on a zinc substrate.
在硅衬底上形成氧化锌纳米棒阵列。A zinc oxide nanorod array is formed on a silicon substrate.
将形成有氧化锌纳米针阵列的锌衬底设置为负电极,将形成有氧化锌纳米棒阵列的硅衬底设置为正电极,令氧化锌纳米针阵列与所述氧化锌纳米棒阵列形成嵌套结构。The zinc substrate on which the zinc oxide nanoneedle array is formed is set as a negative electrode, and the silicon substrate on which the zinc oxide nanorod array is formed is set as a positive electrode, and the zinc oxide nanoneedle array is formed into the zinc oxide nanorod array. Set of structures.
可选地,所述正电极中的硅衬底为P型半导体材料,所述氧化锌纳米棒阵列为N型半导体材料;所述正电极中硅衬底与氧化锌纳米棒阵列的接触区域形成有P-N异质结。Optionally, the silicon substrate in the positive electrode is a P-type semiconductor material, the zinc oxide nanorod array is an N-type semiconductor material; and the contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed. There is a PN heterojunction.
可选地,所述方法还包括:Optionally, the method further includes:
将第一引线、第二引线对应与所述正电极和负电极连接。The first lead and the second lead are connected to the positive electrode and the negative electrode.
将封装件套设于所述正电极和所述负电极上。A package is sleeved on the positive electrode and the negative electrode.
可选地,所述在锌衬底上形成氧化锌纳米针阵列,包括:Optionally, forming the zinc oxide nanoneedle array on the zinc substrate comprises:
采用水热法在锌衬底上形成氧化锌纳米针阵列。A zinc oxide nanoneedle array is formed on a zinc substrate by hydrothermal method.
可选地,所述硅衬底上形成氧化锌纳米棒阵列,包括:Optionally, forming a zinc oxide nanorod array on the silicon substrate, comprising:
采用水热法在硅衬底上形成氧化锌纳米棒阵列。A zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method.
可选地,所述氧化锌纳米针阵列中氧化锌纳米针的长度为5-10微米,直径为200-800nm。Optionally, the zinc oxide nanoneedle in the zinc oxide nanoneedle array has a length of 5-10 microns and a diameter of 200-800 nm.
可选地,所述氧化锌纳米棒阵列中氧化锌纳米棒的长度8-12微米,直径100-200nm。Optionally, the zinc oxide nanorods in the zinc oxide nanorod array have a length of 8-12 microns and a diameter of 100-200 nm.
一种计算机可读存储介质,存储有计算机可执行指令,所述计算机可执行指令被处理器执行时实现所述的纳米发电机的制造方法。 A computer readable storage medium storing computer executable instructions that, when executed by a processor, implement the method of fabricating the nanogenerator.
本发明实施例所述的纳米发电机及其制造方法,能够实现将工作环境中存在的机械能转化为电能,实现将声音震动能到机械能再到电能的转化,进而实现在无需外接电源的情况下连续工作的目的,为实现大规模纳米发电机的应用奠定了基础。The nano-generator and the manufacturing method thereof according to the embodiments of the invention can convert the mechanical energy existing in the working environment into electric energy, realize the conversion of the sound vibration energy to the mechanical energy and then to the electric energy, thereby realizing that the external power source is not needed. The purpose of continuous work has laid the foundation for the application of large-scale nano-generators.
附图概述BRIEF abstract
图1为本发明实施例纳米发电机的结构示意图;1 is a schematic structural view of a nano-generator according to an embodiment of the present invention;
图2为本发明实施例P-Si/N-ZnO异质结的能带图;2 is an energy band diagram of a P-Si/N-ZnO heterojunction according to an embodiment of the present invention;
图3为本发明实施例具有P-Si/N-ZnO异质结的纳米发电机的发电原理示意图;3 is a schematic diagram of a power generation principle of a nano-generator having a P-Si/N-ZnO heterojunction according to an embodiment of the present invention;
图4为本发明实施例纳米发电机的制造方法的实现流程示意图。4 is a schematic flow chart showing the implementation of a method for manufacturing a nano-generator according to an embodiment of the present invention.
本发明的实施方式Embodiments of the invention
下文中将结合附图对本发明的实施例进行详细说明需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the features of the embodiments and the embodiments in the present application can be combined with each other without conflict.
在原子力显微镜的帮助下,利用竖直结构的氧化锌(ZnO)纳米棒的独特性质,发明了直立式纳米发电机;所述直立式纳米发电机的工作原理为:氧化锌(ZnO)纳米棒的压电效应,使其在被原子力显微镜(AFM,Atomic Force Microscope)探针横向力作用时,产生一个应变场,ZnO纳米棒的被拉伸侧面和被压缩侧面产生极化电荷而形成电势差,被拉伸面为正电势,被压缩面为负电势;同时,由于ZnO纳米棒具有半导体特性,所以,ZnO纳米棒能够与金属探针,即AFM探针形成肖特基接触,即当AFM探针与ZnO纳米棒被拉伸面接触时相当于一个反偏的肖特基二极管,压电电荷在ZnO纳米棒上不断积累;当AFM探针与ZnO纳米棒被压缩面接触时相当于一个正偏的肖特基二极管,这样,在正压电电压的驱动下,电子从ZnO纳米棒流向AFM探针,形成电流。With the help of atomic force microscopy, the vertical nanogenerator was invented using the unique properties of vertical structure zinc oxide (ZnO) nanorods; the working principle of the vertical nanogenerator is: zinc oxide (ZnO) nanorods The piezoelectric effect causes a strain field to be generated by the lateral force of the AFM (Atomic Force Microscope) probe, and the polarized charge is generated by the stretched side and the compressed side of the ZnO nanorod to form a potential difference. The stretched surface is a positive potential, and the compressed surface is a negative potential; at the same time, since the ZnO nanorod has semiconductor characteristics, the ZnO nanorod can form a Schottky contact with the metal probe, that is, the AFM probe, that is, when the AFM probe When the needle is in contact with the ZnO nanorod by the stretched surface, it is equivalent to a reverse biased Schottky diode, and the piezoelectric charge accumulates on the ZnO nanorod; when the AFM probe is in contact with the ZnO nanorod by the compressed surface, it is equivalent to a positive A biased Schottky diode, such that, driven by a positive piezoelectric voltage, electrons flow from the ZnO nanorods to the AFM probe to form a current.
利用上述直立式纳米发电机的工作原理,发明了直流压电式纳米发电器件,所述直流压电式纳米发电器件将垂直衬底的ZnO纳米棒阵列作为压电材料,也即将垂直衬底的ZnO纳米棒阵列作为下电极(也即正电极),将采用 表面沉积金属铂(Pt)的锯齿形结构的纳米电极作为上电极(也即负电极),最后利用聚合物将上述下电极和正电极进行封装,以最终形成直流压电式纳米发电器件。在外加超声波的驱动下,所述ZnO纳米棒对应的下电极会产生振动或弯曲,以使得在金属电极也即上电极、和半导体ZnO纳米棒的下电极之间就形成肖特基接触,进而输出单向的压电电能。Using the working principle of the above-mentioned vertical nano-generator, a DC piezoelectric nano-electric power generation device is invented, which uses a vertical substrate ZnO nanorod array as a piezoelectric material, that is, a vertical substrate. ZnO nanorod array as the lower electrode (ie positive electrode) will be used A nano-electrode of a zirconium structure of a metal platinum (Pt) is deposited as an upper electrode (ie, a negative electrode), and finally the lower electrode and the positive electrode are encapsulated by a polymer to finally form a DC piezoelectric nano-electric power generation device. Under the driving of the external ultrasonic wave, the lower electrode corresponding to the ZnO nanorod will vibrate or bend, so that a Schottky contact is formed between the metal electrode, that is, the upper electrode and the lower electrode of the semiconductor ZnO nanorod. Outputs unidirectional piezoelectric energy.
利用上述直立式纳米发电机的工作原理,发明了柔软的纤维-纳米棒复合结构压电式纳米发电器件;所述纤维-纳米棒复合结构压电式纳米发电器件将两条表面生长有ZnO纳米棒的纤维缠绕在一起,其中一条表面镀有金膜,这样,当两条表面生长有ZnO纳米棒的纤维之间产生相对运动的时候,ZnO纳米棒相互作用,进而通过压电效应实现电能的输出;这里,输出电流峰值为5pA,输出电压峰值1mV。Using the working principle of the above-mentioned vertical nano-generator, a soft fiber-nanobar composite structure piezoelectric nano-power generation device was invented; the fiber-nano-bar composite structure piezoelectric nano-power generation device has two surfaces grown with ZnO nanometers. The filaments of the rod are entangled, one of which is plated with a gold film, so that when the two surfaces grow relative to each other with ZnO nanorods, the ZnO nanorods interact, and the electrical energy is realized by the piezoelectric effect. Output; here, the output current peak is 5pA and the output voltage peaks at 1mV.
以上所述的纳米发电机的制造过程或者需要在纳米尺度的电极上镀Pt,或者是在ZnO纳米阵列上喷金(Au),而镀Pt和喷金的过程均会造成环境污染,且成本高,制备过程难以控制,因此,导致无法实现纳米发电机的实际应用。The manufacturing process of the nano-generator described above may require Pt plating on the nano-scale electrode or gold (Au) on the ZnO nano-array, and the process of plating Pt and gold-plating will cause environmental pollution and cost. High, the preparation process is difficult to control, and as a result, the practical application of the nanogenerator cannot be achieved.
为了解决上述问题,本发明实施例提供了一种环境友好型的纳米发电机及其制造方法;这里,为了更加详尽地了解本发明实施例的特点与技术内容,下面结合附图对本发明实施例的实现进行详细阐述,附图仅供参考说明之用,并非用来限定本发明实施例。In order to solve the above problems, an embodiment of the present invention provides an environment-friendly nano-generator and a manufacturing method thereof. Here, in order to understand the features and technical contents of the embodiments of the present invention in more detail, the embodiments of the present invention are described below with reference to the accompanying drawings. The implementations are described in detail, and the drawings are for illustrative purposes only and are not intended to limit the embodiments of the invention.
实施例一Embodiment 1
本发明实施例提供了一种环境友好型的纳米发电机;本发明实施例利用异质结整流效应和半导体ZnO压电效应,实现了一种新型的纳米发电机,且具有环境友好,成本低廉,制备工艺简单等优势。该纳米发电机包括在Zn衬底上形成有ZnO纳米针阵列的电极,在硅(Si)衬底形成有ZnO纳米棒阵列的电极,封装件和引线。其中,在Zn衬底上形成有ZnO纳米针阵列的电极作为纳米发电机上电极,也即负电极;在Si衬底上形成有ZnO纳米棒阵列的电极作为纳米发电机下电极,也即正电极,且所述纳米发电机上下电极分别由不同的引线接出,ZnO纳米针阵列和ZnO纳米棒阵列形成嵌套结构,外周套设有封装件。这里,声音能量使Si衬底上的ZnO纳米棒阵列发生相对运 动,此时,Zn衬底上硬度更强的ZnO纳米针阵列起到类似AFM探针的作用,使ZnO纳米棒阵列的被拉伸侧面和被压缩侧面产生极化电荷而形成电势差,且被拉伸面为正电势,被压缩面为负电势;由于ZnO纳米棒具有半导体特性,所以Si衬底与ZnO纳米棒半导体存在异质结整理效应,相当于一个反偏的肖特基二极管,在正压电电压的驱动下,电子从ZnO纳米针阵列流向ZnO纳米棒阵列进入Si衬底所对应的电极,形成电流,从而实现声音震动能到机械能再到电能的转化,实现无需外接电源的情况下,通过声音振动使纳米发电机连续工作的目的。The embodiment of the invention provides an environment-friendly nano-generator; the embodiment of the invention realizes a novel nano-generator by using a heterojunction rectification effect and a semiconductor ZnO piezoelectric effect, and has environmental friendliness and low cost. , the preparation process is simple and so on. The nanogenerator comprises an electrode formed with a ZnO nanoneedle array on a Zn substrate, an electrode of a ZnO nanorod array formed on a silicon (Si) substrate, a package and a lead. Wherein, an electrode having a ZnO nanoneedle array formed on a Zn substrate is used as an upper electrode of the nanogenerator, that is, a negative electrode; an electrode having a ZnO nanorod array formed on the Si substrate as a lower electrode of the nanogenerator, that is, a positive electrode The upper and lower electrodes of the nano-generator are respectively connected by different leads, and the ZnO nano-needle array and the ZnO nano-rod array form a nested structure, and the outer circumference is sleeved with a package. Here, the sound energy causes the ZnO nanorod array on the Si substrate to be transported relative to each other. At this time, the ZnO nanoneedle array with stronger hardness on the Zn substrate acts like an AFM probe, and the polarized charge is generated on the stretched side and the compressed side of the ZnO nanorod array to form a potential difference, and is The tensile surface is a positive potential and the compressed surface is a negative potential; since the ZnO nanorod has semiconductor characteristics, the Si substrate and the ZnO nanorod semiconductor have a heterojunction finishing effect, which is equivalent to a reverse biased Schottky diode. Driven by the positive piezoelectric voltage, electrons flow from the ZnO nanoneedle array to the ZnO nanorod array to enter the corresponding electrode of the Si substrate to form a current, thereby realizing the conversion of sound vibration energy to mechanical energy to electrical energy, thereby realizing the situation without external power supply. Next, the purpose of continuous operation of the nano-generator by sound vibration.
可选地,如图1所示,本发明实施例所述纳米发电机,包括:正电极11;负电极12,用于与所述正电极11形成嵌套结构;其中,所述正电极11为在硅衬底上形成氧化锌纳米棒阵列后形成的电极;所述负电极12为在锌衬底上形成氧化锌纳米针阵列后形成的电极。这里,所述正电极11和负电极12形成嵌套结构,也即负电极对应的氧化锌纳米针阵列与正电极对应的氧化锌纳米棒阵列形成嵌套结构;可选地,所述正电极11中的硅衬底为P型半导体材料,所述氧化锌纳米棒阵列为N型半导体材料;所述正电极中硅衬底与氧化锌纳米棒阵列的接触区域形成有P-N异质结。Optionally, as shown in FIG. 1 , the nano-generator according to the embodiment of the present invention includes: a positive electrode 11; a negative electrode 12 for forming a nested structure with the positive electrode 11; wherein the positive electrode 11 An electrode formed after forming a zinc oxide nanorod array on a silicon substrate; the negative electrode 12 is an electrode formed after forming a zinc oxide nanoneedle array on a zinc substrate. Here, the positive electrode 11 and the negative electrode 12 form a nested structure, that is, the zinc oxide nanoneedle array corresponding to the negative electrode forms a nested structure with the zinc oxide nanorod array corresponding to the positive electrode; alternatively, the positive electrode The silicon substrate in 11 is a P-type semiconductor material, and the zinc oxide nanorod array is an N-type semiconductor material; and a contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed with a PN heterojunction.
可选地,所述纳米发电机还包括第一引线和第二引线;所述第一引线和第二引线对应与所述正电极和负电极连接;也就是说,所述正电极和负电极分别由不同的引线接出;如图3所示,所述纳米发电机还包括封装件13,所述封装件13套设所述正电极和所述负电极;这里,所述封装件13可以为环氧树脂。Optionally, the nanogenerator further includes a first lead and a second lead; the first lead and the second lead are correspondingly connected to the positive electrode and the negative electrode; that is, the positive electrode and the negative electrode Each of the nano-generators further includes a package member 13 , the package member 13 is sleeved with the positive electrode and the negative electrode; here, the package member 13 can be For epoxy resin.
可选地,所述氧化锌纳米针阵列中氧化锌纳米针的长度为5-10微米,直径为200-800nm;所述氧化锌纳米棒阵列中氧化锌纳米棒的长度8-12微米,直径100-200nm。Optionally, the zinc oxide nanoneedle array has a length of 5-10 micrometers and a diameter of 200-800 nm; and the zinc oxide nanorods have a length of 8-12 micrometers in diameter. 100-200 nm.
为使得所述纳米发电机的制备过程具有环境友好,成本低廉,制备工艺简单等优势,本实施例所述的正电极和负电极均是采用水热法而形成的;也就是说,本发明实施例采用水热法在硅衬底上形成氧化锌纳米棒阵列,采用水热法在锌衬底上形成氧化锌纳米针阵列。In order to make the preparation process of the nano-generator have the advantages of environmental friendliness, low cost, simple preparation process, etc., both the positive electrode and the negative electrode described in this embodiment are formed by hydrothermal method; that is, the invention EXAMPLES A zinc oxide nanorod array was formed on a silicon substrate by a hydrothermal method, and a zinc oxide nanoneedle array was formed on a zinc substrate by a hydrothermal method.
以下结合附图,对本发明实施例的工作原理做详细说明: The working principle of the embodiment of the present invention will be described in detail below with reference to the accompanying drawings:
本实施例所述的纳米发电机,声音的震动能使硅衬底上的ZnO纳米棒阵列发生相对运动,硬度更强的锌衬底上的ZnO纳米针阵列中的ZnO纳米针起到类似AFM探针的作用,如此,使ZnO纳米棒阵列中ZnO纳米棒的被拉伸侧面和被压缩侧面产生极化电荷而形成电势差,被拉伸面为正电势,被压缩面为负电势;这里,由于Si衬底为P型半导体材料,ZnO纳米棒阵列中ZnO纳米棒为N型半导体材料,所以Si衬底与ZnO纳米棒半导体接触形成P-N异质结,也即P-Si/N-ZnO异质结;根据Anderson模型建立的P-ZnO/N-ZnO异质结的能带图;如图2所示;硅的电子亲和能为4.05eV,禁带宽带1.12eV;ZnO的电子亲和能4.35eV,禁带宽带3.37eV;所述P-Si/N-ZnO异质结的导带带阶0.3eV,价带带阶2.55eV;由于价带带阶明显大于导带带阶,因此所述P-Si/N-ZnO异质结界面的载流子输运只能由自由电子实现,所述P-Si/N-ZnO异质结的导电性质由导带的电子决定。由于P型半导体材料硅的载流子浓度大于N型半导体材料ZnO纳米棒约两个量级,因此所述P-Si/N-ZnO异质结界面的耗散区主要出于ZnO区域,也就是说所述P-Si/N-ZnO异质结的内建电场主要出于ZnO区域;从所述P-Si/N-ZnO异质结的能带结构中可以看出,该所述P-Si/N-ZnO异质结存在势垒,将影响导带电子的输运,其整流效应相当于一个反偏的肖特基二极管。In the nanogenerator of the embodiment, the vibration of the sound can cause relative movement of the ZnO nanorod array on the silicon substrate, and the ZnO nanoneedle in the ZnO nanoneedle array on the zinc substrate with stronger hardness acts like AFM. The action of the probe is such that a polarized charge is generated on the stretched side and the compressed side of the ZnO nanorod in the ZnO nanorod array to form a potential difference, the stretched surface is a positive potential, and the compressed surface is a negative potential; here, Since the Si substrate is a P-type semiconductor material, the ZnO nanorods in the ZnO nanorod array are N-type semiconductor materials, so the Si substrate is in contact with the ZnO nanorod semiconductor to form a PN heterojunction, that is, P-Si/N-ZnO is different. The energy band diagram of the P-ZnO/N-ZnO heterojunction established by Anderson model; as shown in Fig. 2; the electron affinity of silicon is 4.05eV, the band gap is 1.12eV; the electron affinity of ZnO Can be 4.35 eV, the forbidden band is 3.37 eV; the conduction band of the P-Si/N-ZnO heterojunction is 0.3 eV, and the valence band is 2.55 eV; since the valence band is significantly larger than the conduction band, The carrier transport of the P-Si/N-ZnO heterojunction interface can only be achieved by free electrons, the P-Si/N-ZnO heterojunction It is determined by the electrical properties of conduction band electrons. Since the carrier concentration of the P-type semiconductor material silicon is greater than about two orders of magnitude of the N-type semiconductor material ZnO nanorods, the dissipative region of the P-Si/N-ZnO heterojunction interface is mainly derived from the ZnO region, That is, the built-in electric field of the P-Si/N-ZnO heterojunction is mainly derived from the ZnO region; as can be seen from the energy band structure of the P-Si/N-ZnO heterojunction, the P The existence barrier of the -Si/N-ZnO heterojunction will affect the conduction of conduction band electrons, and its rectification effect is equivalent to a reverse biased Schottky diode.
如图3所示,在正压电电压的驱动下,无论ZnO纳米针相对ZnO纳米棒向左运动还是向右运动,电子都从ZnO纳米针流向ZnO纳米棒进入硅衬底对应的正电极,进而在回路中形成电流;所述P-Si/N-ZnO异质结势垒有效得阻止了电子从硅衬底到ZnO纳米棒的传输,因此成为维持压电电势以及单向电流的关键因素。As shown in Fig. 3, under the driving of the positive piezoelectric voltage, whether the ZnO nanoneedle moves to the left or to the right relative to the ZnO nanorod, electrons flow from the ZnO nanoneedle to the ZnO nanorod into the corresponding positive electrode of the silicon substrate. Further, a current is formed in the loop; the P-Si/N-ZnO heterojunction barrier effectively prevents electrons from being transmitted from the silicon substrate to the ZnO nanorods, and thus becomes a key factor for maintaining the piezoelectric potential and the unidirectional current. .
对于单根的ZnO纳米棒而言,电流产生过程是瞬态的,但是当ZnO纳米棒阵列中大量的ZnO纳米棒都产生电流输出时,回路中的电流是所有ZnO纳米棒产生电流的叠加。又由于每根工作的ZnO纳米棒输出的电流均具有相同的方向,因此产生的电流都是正向叠加,从而可以输出稳定和连续的电流信号。For a single ZnO nanorod, the current generation process is transient, but when a large number of ZnO nanorods in the ZnO nanorod array produce a current output, the current in the loop is a superposition of the current generated by all ZnO nanorods. Since the currents output by each working ZnO nanorod have the same direction, the generated currents are all positively superimposed, so that a stable and continuous current signal can be output.
这样,本发明实施例所述的纳米发电机能够实现将工作环境中存在的机械能转化为电能,将声音震动能到机械能再到电能的转化,进而实现在无需 外接电源的情况下连续工作的目的,为实现大规模纳米发电机的应用奠定了基础。同时,也为采用声音为终端充电提供了实施方式。In this way, the nano-generator according to the embodiment of the present invention can convert the mechanical energy existing in the working environment into electrical energy, and convert the sound vibration to the mechanical energy and then to the electrical energy, thereby achieving no need. The purpose of continuous operation in the case of external power supply lays the foundation for the application of large-scale nano-generators. At the same time, it also provides an implementation method for charging the terminal with sound.
而且,本发明实施例所述的纳米发电机中的正电极和负电极均是通过水热法而制备成的,所以,与相关纳米发电机的制备过程相比,本发明实施例所述的纳米发电机具有环境友好,成本低廉,制备工艺简单等优势,如此,为大规模应用奠定了基础。Moreover, both the positive electrode and the negative electrode in the nano-generator according to the embodiments of the present invention are prepared by hydrothermal method, so compared with the preparation process of the related nano-generator, the embodiment of the present invention The nano-generator has the advantages of environmental friendliness, low cost and simple preparation process, thus laying a foundation for large-scale application.
实施例二Embodiment 2
本发明实施例提供了一种实施例一所述的纳米发电机的制造方法;如图4所示,所述方法包括步骤401-403:The embodiment of the invention provides a method for manufacturing a nano-generator according to the first embodiment; as shown in FIG. 4, the method includes steps 401-403:
步骤401:在锌衬底上形成氧化锌纳米针阵列。Step 401: Forming a zinc oxide nanoneedle array on a zinc substrate.
步骤402:在硅衬底上形成氧化锌纳米棒阵列。Step 402: Forming a zinc oxide nanorod array on a silicon substrate.
步骤403:将形成有氧化锌纳米针阵列的锌衬底设置为负电极,将形成有氧化锌纳米棒阵列的硅衬底设置为正电极,令氧化锌纳米针阵列与所述氧化锌纳米棒阵列形成嵌套结构。Step 403: The zinc substrate formed with the zinc oxide nanoneedle array is set as a negative electrode, and the silicon substrate on which the zinc oxide nanorod array is formed is set as a positive electrode, and the zinc oxide nanoneedle array and the zinc oxide nanorod are arranged. The array forms a nested structure.
这里,所述正电极中的硅衬底为P型半导体材料,所述氧化锌纳米棒阵列为N型半导体材料;所述正电极中硅衬底与氧化锌纳米棒阵列的接触区域形成有P-N异质结。Here, the silicon substrate in the positive electrode is a P-type semiconductor material, the zinc oxide nanorod array is an N-type semiconductor material; and a contact region of the silicon substrate and the zinc oxide nanorod array in the positive electrode is formed with a PN Heterojunction.
在实际应用中,所述方法还包括:将第一引线、第二引线对应与所述正电极和负电极连接;也就是说,所述正电极和负电极分别由不同的引线接出;可选地,将封装件套设于所述正电极和所述负电极上;其中,述封装件可以为环氧树脂,如此,形成图1所示的结构。In a practical application, the method further includes: connecting the first lead and the second lead to the positive electrode and the negative electrode; that is, the positive electrode and the negative electrode are respectively connected by different leads; Optionally, the package is sleeved on the positive electrode and the negative electrode; wherein the package may be an epoxy resin, and thus, the structure shown in FIG. 1 is formed.
为使得所述纳米发电机的制备过程具有环境友好,成本低廉,制备工艺简单等优势,本实施例所述的正电极和负电极均是采用水热法而形成的;也就是说,本发明实施例采用水热法在锌衬底上形成氧化锌纳米针阵列,采用水热法在硅衬底上形成氧化锌纳米棒阵列。In order to make the preparation process of the nano-generator have the advantages of environmental friendliness, low cost, simple preparation process, etc., both the positive electrode and the negative electrode described in this embodiment are formed by hydrothermal method; that is, the invention EXAMPLES A zinc oxide nanoneedle array was formed on a zinc substrate by a hydrothermal method, and a zinc oxide nanorod array was formed on a silicon substrate by a hydrothermal method.
可选地,采用水热法在锌衬底上制备ZnO纳米针阵列的步骤包括步骤1-5:Optionally, the step of preparing the ZnO nanoneedle array on the zinc substrate by hydrothermal method comprises steps 1-5:
步骤1:取一块锌片作为锌衬底,依次用纯度为99.5%的丙酮、纯度为 99.7%的无水乙醇对锌片超声清洗10-20分钟。Step 1: Take a piece of zinc as a zinc substrate, sequentially using acetone with a purity of 99.5%, and the purity is Ultrasonic cleaning of zinc tablets with 99.7% absolute ethanol for 10-20 minutes.
步骤2:量取1-3ml的纯度为99.5%的正丁胺溶液,并用去离子水将正丁胺溶液稀释至70-100ml,将稀释后的采用水热法在硅衬底上形成氧化锌纳米棒阵列置于50ml的具有聚四氟乙烯内衬的不锈钢高压反应釜中。Step 2: Measure 1-3 ml of 99.5% pure n-butylamine solution, dilute the n-butylamine solution to 70-100 ml with deionized water, and dilute the hydrothermal method to form zinc oxide on the silicon substrate. The nanorod array was placed in a 50 ml stainless steel autoclave with a Teflon liner.
步骤3:将超声清洗后的锌片浸入到步骤2得到稀释后的正丁胺溶液中,并将高压反应釜密封。Step 3: The ultrasonically cleaned zinc sheet is immersed in step 2 to obtain a diluted n-butylamine solution, and the autoclave is sealed.
步骤4:将高压反应釜置于烘箱中,在70-120℃温度下反应2-8个小时。Step 4: The autoclave is placed in an oven and reacted at a temperature of 70-120 ° C for 2-8 hours.
步骤5:待反应结束,且高压反应釜自然冷却后,将锌片取出,依次用去离子水和无水乙醇清洗锌片;在空气中干燥后即可在锌片表面获得ZnO纳米针阵列,也即得到形成有ZnO纳米针阵列的锌衬底。Step 5: After the reaction is completed, and the autoclave is naturally cooled, the zinc flakes are taken out, and the zinc flakes are sequentially washed with deionized water and absolute ethanol; after drying in air, the ZnO nanoneedle array can be obtained on the surface of the zinc flakes. That is, a zinc substrate on which a ZnO nanoneedle array is formed is obtained.
这里,本实施例中所述ZnO纳米针阵列垂直且直接形成于Zn衬底上,且所述ZnO纳米针阵列中单根ZnO纳米针的长度在5-10微米左右,平均直径在200-800nm左右;所以ZnO纳米针阵列的硬度很强,不易弯曲。Here, the ZnO nanoneedle array in the embodiment is vertically and directly formed on the Zn substrate, and the length of the single ZnO nanoneedle in the ZnO nanoneedle array is about 5-10 microns, and the average diameter is 200-800 nm. Left and right; so the ZnO nanoneedle array is very hard and not easily bent.
在实际应用中,可以在锌衬底制备的ZnO纳米针阵列上通过真空蒸发镀膜法蒸镀一层金(Au)薄膜,使得单根ZnO纳米针硬度更强,且导电性更好。过程为:在蒸发镀膜设备中,将用难熔金属如钨、钽制成舟箔或丝状,置于坩埚上,且将Au(作为蒸发源)置于舟箔或丝状上,ZnO纳米针阵列衬底置于坩埚前方;待蒸发镀膜设备抽至高真空后,加热坩埚使其中的Au蒸发,蒸发物质的原子或分子以冷凝方式沉积在ZnO纳米针阵列衬底的表面,通过旋转ZnO纳米针阵列可以得到膜层厚度均匀的喷金后的ZnO纳米针阵列。In practical applications, a gold (Au) film can be deposited by vacuum evaporation coating on a ZnO nanoneedle array prepared on a zinc substrate, so that the single ZnO nanoneedle has stronger hardness and better conductivity. The process is as follows: in the evaporation coating equipment, a refractory metal such as tungsten or tantalum is made into a boat foil or a filament, placed on a crucible, and Au (as an evaporation source) is placed on a boat foil or a filament, ZnO nanometer. The needle array substrate is placed in front of the crucible; after the evaporation coating device is pumped to a high vacuum, the crucible is heated to evaporate the Au, and the atoms or molecules of the evaporated substance are deposited on the surface of the ZnO nanoneedle array substrate by condensation, by rotating the ZnO nanometer. The needle array can obtain a gold-coated ZnO nanoneedle array with uniform film thickness.
可选地,采用水热法在Si衬底上制备ZnO纳米棒阵列的步骤包括步骤11-18:Optionally, the step of preparing the ZnO nanorod array on the Si substrate by hydrothermal method comprises steps 11-18:
步骤11:将硅片(111)作为衬底,并置于体积比为1:1的丙酮和四氯化碳溶液中,超声清洗10-20分钟,重复清洗两次,以去除油脂;随后,再利用无水乙醇反复冲洗,去除丙酮、四氯化碳等有机溶剂。Step 11: using silicon wafer (111) as a substrate, placing it in acetone and carbon tetrachloride solution in a volume ratio of 1:1, ultrasonically cleaning for 10-20 minutes, and repeating washing twice to remove grease; The water is repeatedly washed with anhydrous ethanol to remove an organic solvent such as acetone or carbon tetrachloride.
步骤12:选取0.35mol/L(3.8801g)的乙酸锌(Zn(CH3COO)2·2H2O)或者ZnCl2溶于50mL乙二醇甲醚(C3H8O2)中,再使用移液管在乙二醇甲醚中滴加 1mL的乙醇胺,水浴60℃恒温磁力搅拌2-6h后放入40-80℃烘箱中陈化48-72h,使胶体溶液由无色透明变成淡黄色。Step 12: Select 0.35mol/L (3.8801g) of zinc acetate (Zn(CH 3 COO) 2 ·2H 2 O) or ZnCl2 dissolved in 50mL of ethylene glycol methyl ether (C 3 H 8 O 2 ), and then use The pipette was added dropwise 1 mL of ethanolamine in ethylene glycol methyl ether, and the mixture was stirred at a constant temperature of 60 ° C for 2-6 hours in a water bath, and then aged in a 40-80 ° C oven for 48-72 hours to change the colloidal solution from colorless transparent to light. yellow.
步骤13:将步骤12得到的胶体溶液均匀的旋涂在硅衬底表面上,匀胶时,将清洗干燥后的硅衬底轻轻置于匀胶台的转子上,当转子以300r/min旋转时,在其中心处滴加步骤12得到的胶体溶液,再以2000r/min和3000r/min速度各旋转5-10秒,使胶体溶液均匀地附着在衬底表面。Step 13: The colloidal solution obtained in the step 12 is uniformly spin-coated on the surface of the silicon substrate. When the gel is homogenized, the cleaned and dried silicon substrate is gently placed on the rotor of the mixing table, and when the rotor is at 300 r/min. When rotating, the colloidal solution obtained in the step 12 was dropped at the center thereof, and then rotated at a speed of 2000 r/min and 3000 r/min for 5-10 seconds to uniformly adhere the colloidal solution to the surface of the substrate.
步骤14:匀胶完成后,将硅衬底放入100-130℃烘箱中热处理10-20min,使水解缩聚反应继续进行,进而使溶剂蒸发,粘度增大,溶胶不断向凝胶转化。Step 14: After the homogenization is completed, the silicon substrate is placed in a 100-130 ° C oven for heat treatment for 10-20 min to continue the hydrolysis polycondensation reaction, thereby evaporating the solvent, increasing the viscosity, and continuously changing the sol to the gel.
步骤15:将步骤14旋涂好的硅衬底放入马弗炉中高温500-700℃退火1-4h即在硅衬底形成ZnO薄膜样品。Step 15: The spin-coated silicon substrate of step 14 is placed in a muffle furnace at a high temperature of 500-700 ° C for 1-4 h to form a ZnO thin film sample on a silicon substrate.
步骤16:将旋涂有步骤15所述的ZnO薄膜样品的硅衬底垂直插入由聚四氟乙烯制作的基座,利用镊子平稳放入高压反应釜中。Step 16: The silicon substrate spin-coated with the ZnO thin film sample described in the step 15 was vertically inserted into a susceptor made of polytetrafluoroethylene, and placed in a high pressure reaction vessel by using tweezers.
步骤17:分别配置浓度为0.025-0.1mol/L,且浓度比为1:1硝酸锌和六次甲基四胺溶液的混合液,用恒温磁力搅拌器搅拌使所述ZnO薄膜样品充分溶解,以得到变成透明、均匀的液体。Step 17: separately arranging a mixture of a concentration of 0.025-0.1 mol/L and a concentration ratio of 1:1 zinc nitrate and a hexamethylenetetramine solution, and uniformly dissolving the ZnO thin film sample by stirring with a constant temperature magnetic stirrer. In order to obtain a transparent, uniform liquid.
步骤8:将步骤17配置好的液体混合后转移至填充度为70%高压反应釜中密封,放入电热鼓风干燥箱中,调节反应温度至80-100℃,反应时间至1-4h,使ZnO薄膜样品与混合后的步骤17得到的液体充分反应。反应完成后自然冷却至室温;取出硅衬底,并用无水乙醇反复冲洗表面沉淀,在室温下干燥后即可在硅衬底表面获得氧化锌纳米棒阵列。Step 8: Mixing the liquids configured in step 17 and transferring them to a 70% high pressure autoclave for sealing, placing them in an electric blast drying oven, adjusting the reaction temperature to 80-100 ° C, and reacting for 1-4 h. The ZnO thin film sample was sufficiently reacted with the liquid obtained in the step 17 after the mixing. After the reaction is completed, it is naturally cooled to room temperature; the silicon substrate is taken out, and the surface precipitate is repeatedly washed with absolute ethanol, and after drying at room temperature, an array of zinc oxide nanorods can be obtained on the surface of the silicon substrate.
这里,本实施例中ZnO纳米棒阵列垂直于硅衬底生长,且所述氧化锌纳米棒阵列中单根ZnO纳米棒的长度为8-12微米左右,平均直径在100-200nm左右;由于所述氧化锌纳米棒阵列具有超高的长径比,且在ZnO薄膜样品上生长,所述单根ZnO纳米棒极易弯曲。Here, in the present embodiment, the ZnO nanorod array is grown perpendicular to the silicon substrate, and the length of the single ZnO nanorods in the zinc oxide nanorod array is about 8-12 microns, and the average diameter is about 100-200 nm; The zinc oxide nanorod array has an ultra-high aspect ratio and is grown on a ZnO thin film sample, which is extremely flexible.
这样,本发明实施例所述的纳米发电机的制造方法,由于采用水热法在硅衬底上形成氧化锌纳米棒阵列,且采用水热法在锌衬底上形成氧化锌纳米针阵列,所以,本发明实施例所述的制造方法具有环境友好,成本低廉,制 备工艺简单,易于批量生产等优势。Thus, in the method for fabricating a nano-generator according to an embodiment of the present invention, a zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method, and a zinc oxide nanoneedle array is formed on the zinc substrate by a hydrothermal method. Therefore, the manufacturing method described in the embodiments of the present invention is environmentally friendly and low in cost. The preparation process is simple, and it is easy to mass production.
一种计算机可读存储介质,存储有计算机可执行指令,所述计算机可执行指令被处理器执行时实现所述的纳米发电机的制造方法。A computer readable storage medium storing computer executable instructions that, when executed by a processor, implement the method of fabricating the nanogenerator.
以上所述,仅为本发明实施例的实施方式,但本发明实施例的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明实施例揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明实施例的保护范围之内。因此,本发明实施例的保护范围应以所述权利要求的保护范围为准。The above is only the embodiment of the present invention, but the scope of protection of the embodiment of the present invention is not limited thereto, and any person skilled in the art can easily think of it within the technical scope disclosed by the embodiment of the present invention. Variations or substitutions are intended to be included within the scope of the embodiments of the invention. Therefore, the scope of protection of the embodiments of the present invention should be determined by the scope of the claims.
工业实用性Industrial applicability
本发明实施例所述的纳米发电机及其制造方法,能够实现将工作环境中存在的机械能转化为电能,实现将声音震动能到机械能再到电能的转化,进而实现在无需外接电源的情况下连续工作的目的,为实现大规模纳米发电机的应用奠定了基础。并且,本发明实施例所述的纳米发电机的制造方法,由于采用水热法在硅衬底上形成氧化锌纳米棒阵列,且采用水热法在锌衬底上形成氧化锌纳米针阵列,所以,本发明实施例的制造方法具有环境友好,成本低廉,制备工艺简单,易于批量生产等优势。 The nano-generator and the manufacturing method thereof according to the embodiments of the invention can convert the mechanical energy existing in the working environment into electric energy, realize the conversion of the sound vibration energy to the mechanical energy and then to the electric energy, thereby realizing that the external power source is not needed. The purpose of continuous work has laid the foundation for the application of large-scale nano-generators. Moreover, in the method for fabricating a nano-generator according to the embodiments of the present invention, a zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method, and a zinc oxide nanoneedle array is formed on the zinc substrate by a hydrothermal method. Therefore, the manufacturing method of the embodiment of the invention has the advantages of environmental friendliness, low cost, simple preparation process, and easy mass production.

Claims (13)

  1. 一种纳米发电机,包括:A nanogenerator comprising:
    正电极;Positive electrode
    负电极,用于与所述正电极形成嵌套结构;a negative electrode for forming a nested structure with the positive electrode;
    其中,所述正电极为在硅衬底上形成氧化锌纳米棒阵列后形成的电极;所述负电极为在锌衬底上形成氧化锌纳米针阵列后形成的电极。Wherein, the positive electrode is an electrode formed after forming a zinc oxide nanorod array on a silicon substrate; and the negative electrode is an electrode formed after forming a zinc oxide nanoneedle array on a zinc substrate.
  2. 根据权利要求1所述的纳米发电机,其中,所述正电极中的硅衬底为P型半导体材料,所述氧化锌纳米棒阵列为N型半导体材料;所述正电极中硅衬底与氧化锌纳米棒阵列的接触区域形成有P-N异质结。The nanogenerator according to claim 1, wherein the silicon substrate in the positive electrode is a P-type semiconductor material, the zinc oxide nanorod array is an N-type semiconductor material; and the silicon substrate in the positive electrode A contact region of the zinc oxide nanorod array is formed with a PN heterojunction.
  3. 根据权利要求1或2所述的纳米发电机,所述纳米发电机还包括第一引线、第二引线和封装件;所述第一引线和第二引线对应与所述正电极和负电极连接;The nanogenerator according to claim 1 or 2, further comprising a first lead, a second lead, and a package; the first lead and the second lead are connected to the positive electrode and the negative electrode ;
    所述封装件,用于套设所述正电极和所述负电极。The package is configured to sleeve the positive electrode and the negative electrode.
  4. 根据权利要求1或2所述的纳米发电机,其中,所述氧化锌纳米针阵列中氧化锌纳米针的长度为5-10微米,直径为200-800nm。The nanogenerator according to claim 1 or 2, wherein the zinc oxide nanoneedle in the zinc oxide nanoneedle array has a length of 5 to 10 μm and a diameter of 200 to 800 nm.
  5. 根据权利要求1或2所述的纳米发电机,其中,所述氧化锌纳米棒阵列中氧化锌纳米棒的长度8-12微米,直径100-200nm。The nanogenerator according to claim 1 or 2, wherein the zinc oxide nanorods in the zinc oxide nanorod array have a length of 8 to 12 μm and a diameter of 100 to 200 nm.
  6. 根据权利要求1或2所述的纳米发电机,其中,所述正电极和负电极均是采用水热法而形成的。The nanogenerator according to claim 1 or 2, wherein the positive electrode and the negative electrode are each formed by a hydrothermal method.
  7. 一种纳米发电机的制造方法,所述方法包括:A method of manufacturing a nanogenerator, the method comprising:
    在锌衬底上形成氧化锌纳米针阵列;Forming a zinc oxide nanoneedle array on a zinc substrate;
    在硅衬底上形成氧化锌纳米棒阵列;Forming a zinc oxide nanorod array on a silicon substrate;
    将形成有氧化锌纳米针阵列的锌衬底设置为负电极,将形成有氧化锌纳米棒阵列的硅衬底设置为正电极,令氧化锌纳米针阵列与所述氧化锌纳米棒阵列形成嵌套结构。The zinc substrate on which the zinc oxide nanoneedle array is formed is set as a negative electrode, and the silicon substrate on which the zinc oxide nanorod array is formed is set as a positive electrode, and the zinc oxide nanoneedle array is formed into the zinc oxide nanorod array. Set of structures.
  8. 根据权利要求7所述的纳米发电机的制造方法,其特征在于,所述正电极中的硅衬底为P型半导体材料,所述氧化锌纳米棒阵列为N型半导体 材料;所述正电极中硅衬底与氧化锌纳米棒阵列的接触区域形成有P-N异质结。The method of manufacturing a nanogenerator according to claim 7, wherein the silicon substrate in the positive electrode is a P-type semiconductor material, and the zinc oxide nanorod array is an N-type semiconductor a material; a P-N heterojunction is formed in a contact region between the silicon substrate and the zinc oxide nanorod array in the positive electrode.
  9. 根据权利要求7或8所述的纳米发电机的制造方法,所述方法还包括:The method of manufacturing a nanogenerator according to claim 7 or 8, the method further comprising:
    将第一引线、第二引线对应与所述正电极和负电极连接;Connecting the first lead and the second lead to the positive electrode and the negative electrode;
    将封装件套设于所述正电极和所述负电极上。A package is sleeved on the positive electrode and the negative electrode.
  10. 根据权利要求7或8所述的纳米发电机的制造方法,其中,所述在锌衬底上形成氧化锌纳米针阵列包括:The method of manufacturing a nanogenerator according to claim 7 or 8, wherein the forming a zinc oxide nanoneedle array on a zinc substrate comprises:
    采用水热法在锌衬底上形成氧化锌纳米针阵列。A zinc oxide nanoneedle array is formed on a zinc substrate by hydrothermal method.
  11. 根据权利要求7或8所述的纳米发电机的制造方法,其中,所述硅衬底上形成氧化锌纳米棒阵列包括:The method of manufacturing a nanogenerator according to claim 7 or 8, wherein the forming of the zinc oxide nanorod array on the silicon substrate comprises:
    采用水热法在硅衬底上形成氧化锌纳米棒阵列。A zinc oxide nanorod array is formed on a silicon substrate by a hydrothermal method.
  12. 根据权利要求7或8所述的纳米发电机的制造方法,其中,所述氧化锌纳米针阵列中氧化锌纳米针的长度为5-10微米,直径为200-800nm。The method of manufacturing a nanogenerator according to claim 7 or 8, wherein the zinc oxide nanoneedle in the zinc oxide nanoneedle array has a length of 5 to 10 μm and a diameter of 200 to 800 nm.
  13. 根据权利要求7或8所述的纳米发电机的制造方法,其中,所述氧化锌纳米棒阵列中氧化锌纳米棒的长度8-12微米,直径100-200nm。 The method of manufacturing a nanogenerator according to claim 7 or 8, wherein the zinc oxide nanorods in the zinc oxide nanorod array have a length of 8 to 12 μm and a diameter of 100 to 200 nm.
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