WO2017115996A1 - Polymerization initiator, modified conjugated diene-based polymer, and preparation methods therefor - Google Patents

Polymerization initiator, modified conjugated diene-based polymer, and preparation methods therefor Download PDF

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Publication number
WO2017115996A1
WO2017115996A1 PCT/KR2016/012519 KR2016012519W WO2017115996A1 WO 2017115996 A1 WO2017115996 A1 WO 2017115996A1 KR 2016012519 W KR2016012519 W KR 2016012519W WO 2017115996 A1 WO2017115996 A1 WO 2017115996A1
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formula
carbon atoms
group
independently
conjugated diene
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PCT/KR2016/012519
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French (fr)
Korean (ko)
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문민식
김노마
이호영
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주식회사 엘지화학
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Priority claimed from KR1020160143543A external-priority patent/KR101908195B1/en
Application filed by 주식회사 엘지화학 filed Critical 주식회사 엘지화학
Priority to CN201680024249.3A priority Critical patent/CN107531810B/en
Priority to US15/566,285 priority patent/US10392449B2/en
Priority to EP16881949.8A priority patent/EP3269742B1/en
Priority to JP2018506543A priority patent/JP6595699B2/en
Publication of WO2017115996A1 publication Critical patent/WO2017115996A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F1/00Compounds containing elements of Groups 1 or 11 of the Periodic Table
    • C07F1/02Lithium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/25Incorporating silicon atoms into the molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F212/06Hydrocarbons
    • C08F212/08Styrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F36/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F36/02Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F36/04Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F36/06Butadiene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene

Definitions

  • the present invention relates to a polymerization initiator, a modified conjugated diene-based polymer, a preparation method thereof, a rubber composition comprising the same, and a tire made from the rubber composition.
  • conjugated diene-based polymers having low running resistance and excellent wear resistance and wet road resistance as rubber materials for tires.
  • the hysteresis loss of the vulcanized rubber may be reduced.
  • natural rubber and the like are known as a rubber material having such a low hysteresis loss, they have a problem of low wet road resistance.
  • conjugated diene-based polymers such as styrene-butadiene rubber (hereinafter referred to as SBR) or butadiene rubber (hereinafter referred to as BR) produced by emulsion polymerization or solution polymerization have been used as rubbers for tires.
  • the solution polymerization SBR is prepared using an anionic polymerization initiator, at this time, mainly used as the anionic polymerization initiator alkyllithium.
  • the rubbers for tires do not yet have sufficient improvement in hysteresis loss or abrasion resistance, and also have little improvement effect due to blending, and rather have poor workability.
  • the present invention has been made to solve the problems of the prior art, and an object thereof is to provide a modified polyfunctional polymerization initiator.
  • Another object of the present invention is to provide a method for producing the polymerization initiator.
  • Still another object of the present invention is to provide a method for producing a modified conjugated diene polymer using the polymerization initiator.
  • the present invention provides a polymerization initiator comprising a compound represented by the following formula (1):
  • Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms
  • a 1 and A 2 may be independently a functional group represented by Formula 2 ,
  • R may be a linear hydrocarbon group having 1 to 20 carbon atoms, or a cyclic saturated hydrocarbon group having 3 to 20 carbon atoms
  • X may be a divalent hydrocarbon group having 1 to 5 carbon atoms
  • M may be an alkali metal.
  • a may be 0 or 1.
  • the present invention comprises the steps of preparing a compound represented by the formula (1b) by reacting the compound represented by the formula (1a) and the compound represented by the formula (4) in a solvent (S1); And reacting the compound represented by Chemical Formula 1b with an alkali metal or a compound represented by Chemical Formula 5 (S2):
  • Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms
  • a 1 ' and A 2' may each independently be a functional group represented by Formula 2a
  • a 2 may be each independently a functional group represented by Formula 2b
  • R may be a linear hydrocarbon group having 1 to 20 carbon atoms or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms
  • X ' may be a divalent hydrocarbon group having 1 to 5 carbon atoms
  • a ' may be 0 or 1
  • X 1 and X 2 may each independently be a halogenated compound
  • R ' may be a hydrocarbyl group having 1 to 20 carbon atoms
  • M may be an alkali metal
  • x may be an integer selected from 1 to 4.
  • the present invention also provides a modified conjugated diene-based polymer comprising a functional group derived from a polymerization initiator represented by Chemical Formula 1 at one end thereof, and a method for preparing the same.
  • the present invention provides a rubber composition comprising the modified conjugated diene-based polymer and a tire manufactured using the same.
  • the polymerization initiator may have a plurality of functional groups to form a polymer having a plurality of active sites, thereby improving the reactivity with the denaturant to prepare a modified conjugated diene-based polymer having a high modification rate.
  • physical properties such as tensile strength, wear resistance and wet road resistance can be further improved.
  • a small-cut lithium metal was placed in a three-necked round flask, and a thermometer, a dropping funnel, and a shrink line were connected to each other. After adding the solvent, heated to a predetermined temperature and the intermediate diluted in the solvent was slowly added. After the reaction was completed, the lithium chloride was removed through a filter and the solvent was removed under reduced pressure to prepare a polymerization initiator represented by Chemical Formula 3-1.
  • a modified conjugated diene-based polymer was prepared in the same manner as in Example 1, except that n-butyllithium was used instead of the compound represented by Chemical Formula 3-1.
  • a modified conjugated diene-based polymer was prepared in the same manner as in Comparative Example 1, except that the compound represented by the following Formula 26 was used instead of the compound represented by the formula 3-1.
  • the weight average molecular weight (Mw), the number average molecular weight (Mn), the molecular weight distribution (MWD) and the pattern viscosity (MV) were respectively measured for each of the modified conjugated diene-based polymers prepared in Examples and Comparative Examples. The results are shown in Table 1 below.
  • the weight average molecular weight (Mw) and the number average molecular weight (Mn) were measured by gel permeation chromatohraph (GPC) analysis, and the molecular weight distribution (MWD, Mw / Mn) was calculated from the respective measured molecular weights.
  • GPC gel permeation chromatohraph
  • Mw molecular weight distribution
  • the GPC used a combination of two PLgel Olexis (Polymer Laboratories Co.) column and one PLgel mixed-C (Polymer Laboratories Co.) column, all of the newly replaced column was a mixed bed column,
  • the GPC standard material was calculated using polystyrene (PS) when calculating the molecular weight.
  • the pattern viscosity (MV, (ML1 + 4, @ 100 °C) MU) was measured using a Rotor Speed 2 ⁇ 0.02 rpm, Large Rotorfmf at 100 °C using MV-2000 (ALPHA Technologies, Inc.), the sample used After leaving at room temperature (23 ⁇ 3 °C) for 30 minutes or more, 27 ⁇ 3 g was collected and filled into the die cavity, and the platen was operated for 4 minutes.
  • Each rubber composition was prepared through a first stage kneading process and a second stage kneading process. At this time, the amount of the substance except the modified conjugated diene copolymer is shown based on 100 parts by weight of the modified conjugated diene copolymer.
  • the first stage kneading 137.5 parts by weight of each modified conjugated diene copolymer, 70 parts by weight of silica, bis (3-triethoxysilylpropyl) tetrasulfate as a silane coupling agent using a half-variety mixer equipped with a temperature controller.
  • Tensile properties were prepared in accordance with the tensile test method of ASTM 412 and measured the tensile strength at the cutting of the test piece and the tensile stress (300% modulus) at 300% elongation. Specifically, the tensile properties were measured at a rate of 50 cm / min at room temperature using a Universal Test Machin 4204 (Instron) tensile tester.
  • the load was measured at 6 pounds and 1000 revolutions and indexed. The smaller the index value, the better the wear resistance.
  • Viscoelastic properties were measured by using a dynamic mechanical analyzer (TA Co., Ltd.) to determine the tan ⁇ by varying the strain at a frequency of 10 Hz and each measurement temperature (-60 ° C. to 60 ° C.) in a torsion mode. Payne effect is expressed as the difference between the minimum and maximum values at 0.28% to 40% strain.
  • the lower the high temperature 60 [deg.] C tan ⁇ the lower the hysteresis loss, and the lower the running resistance (fuelability).
  • the vulcanization characteristic (t90) was measured using MDF (moving die rheometer) for 50 minutes of vulcanization at 150 ° C., MH (maximum torque) value and retention time (t90) until 90% vulcanization.
  • the curing time of the rubber composition comprising the modified conjugated diene-based polymer of Examples 1 and 2 prepared using an initiator containing an amine according to an embodiment of the present invention It was confirmed that it was about 0.5 minutes short compared with 1 and the comparative example 2.
  • the rubber composition comprising the modified conjugated diene-based polymers of Examples 1 and 2 prepared using the modifying agent according to an embodiment of the present invention includes the conjugated diene-based polymers of Comparative Examples 1 and 2 Tan ⁇ value at 0 ° C. was increased (about 13% level increase) and Tan ⁇ value at 60 ° C. was decreased (about 13% and 10% level decrease) compared to the rubber composition.
  • the Tan ⁇ value at 0 ° C is increased (about 6% level increase), and the Tan ⁇ value at 60 ° C is decreased (about 10%). Level decrease).
  • the present invention provides a polymerization initiator comprising a compound represented by the following formula (1).
  • Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms, and A 1 and A 2 may each independently be a functional group represented by Formula 2 below. ,
  • R may be a linear hydrocarbon group having 1 to 20 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, and X may be 2 to 1 carbon atoms.
  • Cy may be an unsubstituted cyclic saturated hydrocarbon group having 5 to 8 carbon atoms
  • a 1 and A 2 may each independently be a functional group represented by Chemical Formula 2
  • R may be a linear hydrocarbon group having 1 to 6 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 8 carbon atoms
  • X may be a divalent hydrocarbon group having 1 to 5 carbon atoms
  • M may be an alkali metal and a may be 0 or 1.
  • the compound represented by Formula 1 may be, for example, a compound represented by Formula 3 below.
  • R 1 and R 2 are each independently a linear hydrocarbon group having 1 to 20 carbon atoms, or may be a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 20 carbon atoms, and M 1 and M 2 are Each independently may be an alkali metal, m and n may each independently be an integer selected from 0 to 5.
  • R 1 and R 2 may be each independently a linear hydrocarbon group having 1 to 6 carbon atoms, or may be combined with each other to form a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 8 carbon atoms.
  • M 1 and M 2 may be each independently selected from Li, Na, K, Rb and Cs.
  • R 1 and R 2 may be each independently an alkyl group having 1 to 6 carbon atoms
  • M 1 and M 2 may be each independently selected from Li, Na and K.
  • the compound represented by Chemical Formula 3 may be one selected from the group consisting of compounds represented by Chemical Formulas 3-1 to 3-4.
  • the polymerization initiator can be used to initiate the polymerization of various polymers.
  • the polymerization initiator has high activity when used for conjugated diene-based polymer and can ensure sufficient randomization of monomers.
  • the present invention provides a method for producing a polymerization initiator for producing a polymerization initiator comprising a compound represented by the formula (1).
  • the method for preparing a polymerization initiator according to the present invention comprises the steps of preparing a compound represented by Chemical Formula 1b by reacting a compound represented by Chemical Formula 1a with a compound represented by Chemical Formula 4 in a solvent (S1); And reacting the compound represented by Formula 1b with an alkali metal or a compound represented by Formula 5 below (S2).
  • Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms, and A 1 ' and A 2' are each independently represented by Formula 2a It may be a functional group, A 1 " and A 2" may each independently be a functional group represented by the formula (2b),
  • R may be a linear hydrocarbon group having 1 to 20 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, and X 'may be a carbon atom. It may be a divalent hydrocarbon group of 1 to 5, a 'may be 0 or 1, X 1 and X 2 may be each independently a halogenated compound,
  • R ' may be a hydrocarbyl group having 1 to 20 carbon atoms
  • M may be an alkali metal
  • x may be an integer selected from 1 to 4.
  • Cy may be an unsubstituted cyclic saturated hydrocarbon group having 5 to 8 carbon atoms
  • a 1 ' and A 2' may each independently be a functional group represented by Formula 2a
  • a 1 ” and A 2” may each independently be a functional group represented by Formula 2b
  • R may be a linear hydrocarbon group having 1 to 6 carbon atoms, or a monocyclic ring having 4 to 8 carbon atoms ( mono-cyclic) or polycyclic saturated hydrocarbon group
  • X ' may be a divalent hydrocarbon group of 1 to 5 carbon atoms
  • a' may be 0 or 1
  • X 1 and X 2 are each independently It may be one halogen atom selected from the group consisting of F, Br, Cl and I, in Formula 5, R 'may be a hydrocarbyl group having 1 to 20 carbon atoms
  • M is Li, Na, K, It may be selected from Rb and Cs
  • the step (S1) may be, for example, reacting at a reaction temperature of 0 to 50 ° C., 0 to 40 ° C., or 0 to 35 ° C. There is an effect of minimizing side reactions within the range.
  • the reaction time of the step (S1) may be 12 minutes to 48 hours, there is an effect that the side reaction is minimized within this range.
  • the molar ratio of the compound represented by Formula 1a and the compound represented by Formula 4 may be 1: 1 to 1: 4, 1: 1 to 1: 3, or 1: 1 to 1: 1.8. In this case, there is an effect that side reactions are minimized within this range.
  • the solvent may be a nonpolar solvent, and a polar solvent may be further added to increase the solubility. In this case, there is an effect of increasing the solubility of the solute to promote the reaction.
  • Suitable polar solvents include tetrahydrofuran, ditetra hydroprilpropane, diethyl ether, thibutylmethyl ether, cycloamal ether, dipropyl ether, ethylene dimetal ether, ethylene dimethyl ether, diethylene glycol, dimethyl ether,
  • An ether-based solvent selected from the group consisting of tertiary butoxyethoxyethane bis (2-dimethylaminoethyl) ether and (dimethylaminoethyl) ethyl ether can be used, preferably diethyl ether or thibutylmethyl ether is used. Can be used.
  • the nonpolar solvent may be, for example, a saturated hydrocarbon-based solvent selected from the group consisting of hexane, heptane, octane, nonane, decane, cyclopentane, cyclohexane and cycloheptane, preferably May use hexane or cyclohexane.
  • a saturated hydrocarbon-based solvent selected from the group consisting of hexane, heptane, octane, nonane, decane, cyclopentane, cyclohexane and cycloheptane, preferably May use hexane or cyclohexane.
  • the step (S2) may be for example to react at a reaction temperature of 0 to 70 °C, there is an effect that the side reaction is minimized within this range.
  • reaction time of the step (S2) may be 0.5 hours to 6 hours, there is an effect that the side reaction is minimized within this range.
  • the molar ratio of the compound represented by the formula (1b) and the alkali metal may be 1:10 to 1:40, (S2)
  • the molar ratio of the compound represented by Formula 1b and the compound represented by Formula 5 may be 1: 1.9 to 1: 2.2, Within this range, side reactions are minimized, and there is an effect of obtaining a compound represented by Chemical Formula 1 with a high conversion rate.
  • step b when the reaction of step b may cause a problem in that the side reaction increases when a polar solvent is present, it may be to react in the absence of a polar solvent.
  • the present invention provides a method for producing a modified conjugated diene-based polymer using a polymerization initiator containing a compound represented by the formula (1).
  • the method for preparing the modified conjugated diene-based polymer is an alkali metal is bonded by polymerizing a conjugated diene monomer, an aromatic vinyl monomer and a conjugated diene monomer in a hydrocarbon solvent including a polymerization initiator containing a compound represented by the following formula (1): Preparing an active polymer (S3); And it may include a step (S4) of reacting the active polymer prepared in the step (S3) with a denaturing agent.
  • the step (S3) is a step for preparing an active polymer combined with an alkali metal, and is carried out by polymerizing a conjugated diene monomer, or a conjugated diene monomer and an aromatic vinyl monomer in the presence of the compound of Formula 1 in a hydrocarbon solvent. can do.
  • the active polymer may refer to a polymer in which a polymer anion and an organic metal cation are bonded.
  • the aromatic vinyl monomer may be included in an amount of 0.0001 to 50 wt% based on a total of 100 wt% of the conjugated diene monomer and the aromatic vinyl monomer.
  • the hydrocarbon solvent is not particularly limited, but may be, for example, one or more selected from the group consisting of n-pentane, n-hexane, n-heptane, isooctane, cyclohexane, toluene, benzene and xylene.
  • the polymerization initiator including the compound represented by Chemical Formula 1 may be used in an amount of 0.01 mmol to 10 mmol based on 100 g of the total monomer. Specifically, the polymerization initiator may be used in 0.05 mmol to 5 mmol, more specifically 0.1 mmol to 2 mmol, and more specifically 0.1 mmol to 1 mmol, based on 100 g of the total monomers.
  • the polymerization of the step (S3) may be carried out by further adding a polar additive as needed, the polar additive is 0.001 g to 50 g, specifically 0.001 g to 10 g, more based on a total of 100 g monomer Specifically, it may be added at 0.005 g to 0.1 g.
  • the polar additive may be added in an amount of 0.001 g to 10 g, specifically 0.005 g to 1 g, and more specifically 0.005 g to 0.1 g based on 1 mmol of the total organometallic compound.
  • the polar additives may be salts, ethers, amines or mixtures thereof, specifically tetrahydrofuran, ditetrahydrofurylpropane, diethyl ether, cycloamal ether, dipropyl ether, ethylene dimethyl ether, ethylene dimethyl ether, di From the group consisting of ethylene glycol, dimethyl ether, tertiary butoxyethoxyethane bis (3-dimethylaminoethyl) ether, (dimethylaminoethyl) ethyl ether, trimethylamine, triethylamine, tripropylamine and tetramethylethylenediamine It may be one or more selected. More specifically, it may be ditetrahydropropylpropane, triethylamine or tetramethylethylenediamine.
  • the preparation method according to an embodiment of the present invention is a random copolymer by compensating for the difference in reaction rate when copolymerizing a conjugated diene monomer, or a conjugated diene monomer and an aromatic vinyl monomer by using the polar additives described above. It can be induced to be easily formed.
  • the polymerization of the step (S3) may be anionic polymerization, specifically, it may be a living anion polymerization to obtain an active site by a growth reaction by anion.
  • the polymerization may be elevated temperature polymerization, isothermal polymerization or constant temperature polymerization (thermal insulation polymerization).
  • the constant temperature polymerization refers to a polymerization method including the step of polymerizing with the heat of reaction itself without adding any heat after the addition of the alkali metal compound, and the temperature rising polymerization is a temperature by optionally applying heat after the addition of the alkali metal compound
  • the isothermal polymerization refers to a polymerization method of increasing the heat by adding heat after the addition of the alkali metal compound or taking away the heat to maintain a constant temperature of the polymerization product.
  • the polymerization may be performed at a temperature range of -20 ° C to 200 ° C, specifically 0 ° C to 150 ° C, and more specifically 10 ° C to 120 ° C.
  • the step (S4) is a step of reacting the active polymer with a modifier to prepare a modified conjugated diene-based polymer.
  • the denaturant may have high anion reactivity and thus may easily act with the active site of the polymer, and thus, a denaturant that may easily perform denaturation may be preferable.
  • the modifier according to the embodiment of the present invention may include a compound represented by the following Formula 6.
  • R 3 may be an alkyl group or alkylsilyl group having 1 to 20 carbon atoms
  • R 4 may be an alkylene group having 1 to 20 carbon atoms
  • R 5 and R 6 are each independently an alkyl group having 1 to 20 carbon atoms.
  • K may be 0, 1 or 2
  • d may be 1, 2 or 3.
  • the compound represented by Formula 6 may be one selected from the group consisting of compounds represented by Formulas 6-1 and 6-2.
  • the modified conjugated diene-based polymer includes a modifier-derived functional group containing a compound represented by the formula (6) at the other end in addition to one end containing a functional group derived from a polymerization initiator, thereby excellent interaction with the inorganic filler, the modifier
  • the linearity between the modified conjugated diene-based polymer coupled by the has a high wear resistance effect.
  • the denaturant according to one embodiment of the present invention may include a compound represented by the following Chemical Formula 7.
  • R 7 , R 8, and R 11 may each independently be an alkylene group having 1 to 10 carbon atoms
  • R 9 , R 10 , R 12, and R 13 may each independently be an alkyl group having 1 to 10 carbon atoms
  • R 14 may be hydrogen or an alkyl group having 1 to 10 carbon atoms
  • b and c may be each independently 0, 1, 2 or 3, b + c ⁇ 1, and A is or
  • R 15 , R 16 , R 17 and R 18 may be each independently hydrogen or an alkyl group having 1 to 10 carbon atoms.
  • the compound represented by Formula 7 may be one selected from the group consisting of compounds represented by Formulas 7-1 and 7-2.
  • the modified conjugated diene-based polymer includes a modifier-derived functional group containing a compound represented by the formula (7) at the other end in addition to one end containing a functional group derived from a polymerization initiator, so that the interaction with the inorganic filler is very excellent, tensile Properties and viscoelastic properties have excellent effects.
  • the denaturant according to an embodiment of the present invention may include a compound represented by the following Formula 8.
  • R 19 and R 20 may be each independently an alkyl group having 1 to 20 carbon atoms
  • R 21 may be one functional group selected from the group consisting of Formula 9 to 12
  • e is 1 or 2
  • F may be an integer selected from 0 to 2
  • e and f may not be 2 at the same time
  • R 22 , R 23 , R 27 , R 28 , R 29 , R 32, and R 35 may each independently be a linear or branched alkylene group having 1 to 20 carbon atoms
  • R 24 , R 25 , R 26 , R 30 , R 33 , R 34 , R 36 and R 37 may each independently be an alkyl or alkylsilyl group having 1 to 20 carbon atoms
  • R 31 may be a trivalent hydrocarbon group having 1 to 20 carbon atoms.
  • the compound represented by Chemical Formula 8 may be one selected from the group consisting of compounds represented by the following Chemical Formulas 13 to 17.
  • Me is a methyl group
  • Et is an ethyl group.
  • the modified conjugated diene-based polymer includes a modifier-derived functional group containing the compound represented by Formula 8 at the other end in addition to one end including the functional group derived from the polymerization initiator, thereby excellent in interaction with the inorganic filler and excellent in tensile There is an effect that the properties and viscoelastic properties are improved.
  • the modifying agent according to an embodiment of the present invention may be used in the reaction by mixing one or two or more kinds.
  • the modifying agent including at least one selected from the group consisting of the compounds represented by Formulas 6 to 8 may be used in an amount of 0.1 mol to 10 mol relative to 1 mol of the polymerization initiator including the compound represented by Formula 1. .
  • the modifier may be used in 0.3 mol to 2 mol relative to 1 mole of the polymerization initiator. If the denaturant is used in an amount within the ratio range, it is possible to perform a modification reaction of optimum performance, thereby obtaining a conjugated diene polymer having a high modification rate.
  • the reaction of the step (S4) is a modification reaction for introducing a functional group into the polymer, it may be to perform the reaction for 1 minute to 5 hours at 0 °C to 90 °C.
  • modified conjugated diene-based polymer manufacturing method may be carried out by a batch polymerization (batch) or a continuous polymerization method comprising one or more reactors.
  • the preparation method according to an embodiment of the present invention may further include one or more steps of recovering and drying the solvent and the unreacted monomer, if necessary, after the step (S4).
  • the denaturant may be a solubility of at least 10 g in a nonpolar solvent, such as 100 g of hexane at 25 ° C., 1 atmosphere.
  • the solubility of the denaturant means the degree of clear dissolution without a hazy phenomenon when observed by the naked eye. By exhibiting such high solubility, it is possible to exhibit excellent denaturation rate for the polymer.
  • the polymerization initiator and the denaturant according to the present invention have an optimized functional group capable of maximizing affinity for inorganic fillers and solvents, and thus are used as polymerization initiators and modifiers of conjugated diene-based polymers. It has an effect that can impart excellent viscoelasticity, tensile properties, wet road resistance and workability.
  • the present invention provides a modified conjugated diene-based polymer comprising a functional group derived from a polymerization initiator represented by the following Formula 1 at one end.
  • the modified conjugated diene-based polymer may include a conjugated diene-based polymer chain (P) including a polymerization initiator-derived functional group represented by Chemical Formula 1 at one end thereof, and be represented by the form of a compound represented by the following Chemical Formula 18: Can be.
  • P conjugated diene-based polymer chain
  • R 70 may be an alkyl group or alkylsilyl group having 1 to 20 carbon atoms
  • R 38 may be an alkylene group having 1 to 20 carbon atoms
  • R 39 and R 40 are each independently an alkyl group having 1 to 20 carbon atoms.
  • K may be 0, 1 or 2
  • k + j may be 1, 2 or 3
  • d ' may be 1, 2 or 3.
  • the modified conjugated diene-based polymer includes a conjugated diene-based polymer chain (P) including a polymerization initiator-derived functional group represented by Chemical Formula 1 at one end thereof, and is represented by the form of a compound represented by the following Chemical Formula 19: Can be.
  • P conjugated diene-based polymer chain
  • R 41 , R 42, and R 45 may each independently be an alkylene group having 1 to 10 carbon atoms
  • R 43 , R 44 , R 46, and R 47 may each independently be an alkyl group having 1 to 10 carbon atoms
  • R 48 may be hydrogen or an alkyl group having 1 to 10 carbon atoms
  • b and c may be each independently 0, 1 or 2
  • y and q may be each independently 1, 2 or 3
  • b + y and c + q can each independently be 1, 2 or 3
  • A is or
  • R 49 , R 50 , R 51 and R 52 may be each independently hydrogen or an alkyl group having 1 to 10 carbon atoms.
  • the compound represented by Formula 19 may be one selected from the group consisting of compounds represented by Formulas 19-1 and 19-2.
  • R 55 , R 56 , R 58 , R 59 , R 62 , R 63 , R 65 and R 66 may each independently be an alkyl group having 1 to 10 carbon atoms
  • R 53 , R 54 , R 57 , R 60 , R 61 and R 64 may each independently be an alkylene group having 1 to 10 carbon atoms
  • b and c may each independently be 0, 1 or 2
  • y and q May be independently 1, 2 or 3
  • b + y and c + q may be independently 1, 2 or 3, respectively.
  • the modified conjugated diene-based polymer includes a conjugated diene-based polymer chain (P) including a polymerization initiator-derived functional group represented by Chemical Formula 1 at one end thereof, and is represented by the form of a compound represented by the following Chemical Formula 20: Can be.
  • P conjugated diene-based polymer chain
  • R 67 and R 68 may each independently be an alkyl group having 1 to 20 carbon atoms
  • R 69 may be one functional group selected from the group consisting of Formulas 9 to 12
  • e is 1 or 2 May be
  • f may be 0 or 1
  • g may be an integer selected from 1 to 3
  • R 22 , R 23 , R 27 , R 28 , R 29 , R 32, and R 35 may each independently be a linear or branched alkylene group having 1 to 20 carbon atoms
  • R 24 , R 25 , R 26 , R 30 , R 33 , R 34 , R 36 and R 37 may each independently be an alkyl or alkylsilyl group having 1 to 20 carbon atoms
  • R 31 may be a trivalent hydrocarbon group having 1 to 20 carbon atoms.
  • the compound represented by Chemical Formula 20 may be one selected from the group consisting of compounds represented by the following Chemical Formulas 21 to 25.
  • Me is a methyl group
  • Et is an ethyl group
  • z may be 0, 1 or 2
  • r may be 1 or 2.
  • the conjugated diene polymer chain may be derived from a homopolymer of a conjugated diene monomer or a copolymer of a conjugated diene monomer and an aromatic vinyl monomer. Therefore, the conjugated diene polymer according to an embodiment of the present invention may include a conjugated diene monomer derived unit and an aromatic vinyl monomer derived unit.
  • derived unit may refer to a component, a structure, or the substance itself resulting from a substance.
  • the modified conjugated diene-based polymer may be a homopolymer or a copolymer, when the modified conjugated diene-based polymer is a homopolymer may be a modified conjugated diene polymer, when the modified conjugated diene-based polymer is a copolymer
  • the conjugated diene polymer may include a conjugated diene monomer derived unit and an aromatic vinyl monomer derived unit.
  • the modified conjugated diene-based polymer is a copolymer
  • the copolymer may be a random copolymer.
  • random copolymer may indicate that the structural units constituting the copolymer are randomly arranged.
  • the conjugated diene monomer is not particularly limited, but for example, 1,3-butadiene, 2,3-dimenyl-1,3-butadiene, piperylene, 3-butyl-1,3-octadiene, isoprene and 2- It may be one or more selected from the group consisting of phenyl-1,3-butadiene.
  • the conjugated diene-based monomer derived unit may be at least 50% by weight, specifically 60% by weight to 90% by weight, more specifically 60% by weight to 85% by weight. have.
  • the aromatic vinyl monomer is not particularly limited, but for example, styrene, ⁇ -methyl styrene, 3-methyl styrene, 4-methyl styrene, 4-propylstyrene, 1-vinylnaphthalene, 4-cyclohexyl styrene, 4- (p It may be one or more selected from the group consisting of -methylphenyl) styrene and 1-vinyl-5-hexylnaphthalene.
  • the aromatic vinyl monomer-derived unit comprises 50 wt% or less, specifically 0.0001 wt% to 50 wt%, more specifically 15 wt% to 40 wt%. It may be.
  • the modified conjugated diene-based polymer has a number average molecular weight of 10,000 g / mol to 10,000,000 g / mol, specifically 100,000 g / mol to 2,000,000 g / mol, more specifically 120,000 g / mol to 1,500,000 g / mol days Can be.
  • the modified conjugated diene-based polymer may have a molecular weight distribution (Mw / Mn) of 1.0 to 8.0, specifically 1.0 to 4.0, more specifically 1.0 to 3.5.
  • Mw / Mn molecular weight distribution
  • the processability of the rubber composition including the same may be improved, and as a result, mechanical properties, low fuel consumption characteristics, and wear resistance of the manufactured molded article may be improved.
  • the modified conjugated diene-based polymer may have a vinyl content of 5% by weight or more, specifically 10% by weight or more, and more specifically 14% by weight to 70% by weight. If the modified conjugated diene-based polymer exhibits a vinyl content in the above range, the glass transition temperature can be adjusted to an appropriate range, thereby not only satisfying the properties required for the tire such as running resistance and braking force when applied to the tire. This has the effect of reducing fuel consumption.
  • the vinyl content refers to the content of 1,2-added conjugated diene monomer, not 1,4-addition, based on 100% by weight of the conjugated diene copolymer composed of a monomer having a vinyl group and an aromatic vinyl monomer. .
  • the modified conjugated diene-based polymer has a characteristic of viscoelasticity, and when measured at 10 Hz through DMA after silica blending, the Tan ⁇ value (Tan ⁇ at 0 ° C.) at O ° C. is 0.4 to 1, or 0.5 to 1 Within this range, there is an effect that the road surface resistance or the wet resistance is greatly improved compared to the conventional invention.
  • Tan ⁇ value (Tan ⁇ at 60 ° C.) at 60 ° C. may be 0.3 to 0.2, or 0.15 to 0.1, and within this range, running resistance, wet road resistance, or rolling resistance (RR) is significantly higher than that of the conventional invention. The effect is improved.
  • modified conjugated diene-based polymer may include 0.00001% to 0.001% by weight of silyl groups based on the total moles of the polymer.
  • the present invention also provides a rubber composition comprising the modified conjugated diene-based polymer.
  • the rubber composition according to an embodiment of the present invention comprises a modified conjugated diene-based polymer in an amount of 10% by weight or more, specifically 10% by weight to 100% by weight, more specifically 20% by weight to 90% by weight. It may be. If the content of the modified conjugated diene-based polymer is less than 10% by weight, the effect of improving the wear resistance and crack resistance of a molded article, for example, a tire manufactured using the rubber composition may be insignificant.
  • the rubber composition may further include other rubber components as needed in addition to the modified conjugated diene-based polymer, wherein the rubber components may be included in an amount of 90% by weight or less based on the total weight of the rubber composition.
  • the modified conjugated diene polymer may be included in an amount of 1 part by weight to 900 parts by weight based on 100 parts by weight.
  • the rubber component may be natural rubber or synthetic rubber, for example, the rubber component may include natural rubber (NR) including cis-1,4-polyisoprene; Modified natural rubbers such as epoxidized natural rubber (ENR), deproteinized natural rubber (DPNR), and hydrogenated natural rubber obtained by modifying or refining the general natural rubber; Styrene-butadiene copolymer (SBR), polybutadiene (BR), polyisoprene (IR), butyl rubber (IIR), ethylene-propylene copolymer, polyisobutylene-co-isoprene, neoprene, poly (ethylene-co- Propylene), poly (styrene-co-butadiene), poly (styrene-co-isoprene), poly (styrene-co-isoprene-co-butadiene), poly (isoprene-co-butadiene), poly (ethylene-co-propylene Co-diene),
  • the rubber composition may include 0.1 parts by weight to 200 parts by weight of a filler based on 100 parts by weight of the modified conjugated diene-based polymer, and specifically, may include 10 parts by weight to 120 parts by weight of a filler.
  • the filler may be a silica-based filler, the silica-based filler is not particularly limited, but may be, for example, wet silica (silicate silicate), dry silica (silicate anhydride), calcium silicate, aluminum silicate or colloidal silica. More specifically, the filler may be a wet silica having the most remarkable effect of improving the breaking characteristics and wet grip (wet grip).
  • the rubber composition according to an embodiment of the present invention may further include a carbon black-based filler as needed.
  • silica when silica is used as the filler, a silane coupling agent may be used together to improve reinforcement and low heat generation.
  • silane coupling agent examples include bis (3-triethoxysilylpropyl) tetrasulfide, bis (3-triethoxysilylpropyl) trisulfide, bis (3-triethoxysilylpropyl) disulfide, bis (2-triethoxysilylethyl) tetrasulfide, bis (3-trimethoxysilylpropyl) tetrasulfide, bis (2-trimethoxysilylethyl) tetrasulfide, 3-mercaptopropyltrimethoxysilane , 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N, N-dimethylthiocarbamoyl tetrasul Feed, 3-triethoxysilylpropyl-N, N
  • the silane coupling agent may be bis (3-triethoxysilylpropyl) polysulfide or 3-trimethoxysilylpropylbenzothiazyl tetrasulfide.
  • the amount of the silane coupling agent used is It can be reduced than usual.
  • the silane coupling agent may be used in an amount of 1 to 20 parts by weight based on 100 parts by weight of silica.
  • the silane coupling agent may be used in 5 parts by weight to 15 parts by weight based on 100 parts by weight of silica.
  • the rubber composition according to an embodiment of the present invention may be sulfur crosslinkable, and thus may further include a vulcanizing agent.
  • the vulcanizing agent may be specifically sulfur powder, and may be included in an amount of 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the rubber component. When included in the content range, it is possible to ensure the required elastic modulus and strength of the vulcanized rubber composition, and at the same time obtain a low fuel consumption.
  • the rubber composition according to an embodiment of the present invention in addition to the above components, various additives commonly used in the rubber industry, in particular, vulcanization accelerators, process oils, plasticizers, anti-aging agents, anti-scoring agents, zinc white (zinc white) ), Stearic acid, a thermosetting resin, or a thermoplastic resin may be further included.
  • the said vulcanization accelerator is not specifically limited, Specifically, M (2-mercapto benzothiazole), DM (dibenzothiazyl disulfide), CZ (N-cyclohexyl-2- benzothiazyl sulfenamide), etc. Thiazole compounds, or guanidine compounds such as DPG (diphenylguanidine) can be used.
  • the vulcanization accelerator may be included in an amount of 0.1 parts by weight to 5 parts by weight based on 100 parts by weight of the rubber component.
  • the process oil acts as a softener in the rubber composition, specifically, may be a paraffinic, naphthenic, or aromatic compound, and more specifically, aromatic process oil, hysteresis loss in consideration of tensile strength and wear resistance. And naphthenic or paraffinic process oils may be used when considering low temperature properties.
  • the process oil may be included in an amount of 100 parts by weight or less with respect to 100 parts by weight of the rubber component, when included in the content, it is possible to prevent the degradation of tensile strength, low heat generation (low fuel consumption) of the vulcanized rubber.
  • the anti-aging agent specifically N-isopropyl-N'-phenyl-p-phenylenediamine, N- (1,3-dimethylbutyl) -N'-phenyl-p-phenylenediamine, 6- Methoxy-2,2,4-trimethyl-1,2-dihydroquinoline, or a high temperature condensate of diphenylamine and acetone.
  • the anti-aging agent may be used in an amount of 0.1 parts by weight to 6 parts by weight based on 100 parts by weight of the rubber component.
  • the rubber composition according to an embodiment of the present invention can be obtained by kneading using a kneading machine such as a Banbury mixer, a roll, an internal mixer, etc. by the above formulation, and also has low heat resistance and abrasion resistance by a vulcanization process after molding.
  • This excellent rubber composition can be obtained.
  • the rubber composition may be used for tire members such as tire treads, under treads, sidewalls, carcass coated rubbers, belt coated rubbers, bead fillers, pancreapers, or bead coated rubbers, dustproof rubbers, belt conveyors, hoses, and the like. It may be useful for the production of various industrial rubber products.
  • the present invention provides a tire manufactured using the rubber composition.
  • the tire may include a tire or a tire tread.

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Abstract

The present invention relates to a polymerization initiator represented by chemical formula 1, a modified conjugated diene-based polymer obtained by using the same, preparation methods therefor, a rubber composition containing the same, and a tire manufactured from the rubber composition. [Chemical formula 1] [Chemical formula 2] In chemical formula 1, Cy is a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms, substituted or unsubstituted with an alkyl group having 1 to 4 carbon atoms; and A1 and A2 each are independently a functional group represented by chemical formula 2. In chemical formula 2, R is a linear hydrocarbon group having 1 to 20 carbon atoms or a monocyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms; X is a divalent hydrocarbon group having 1 to 5 carbon atoms; M is an alkali metal; and a is 0 or 1.

Description

중합 개시제, 변성 공액디엔계 중합체 및 이들의 제조방법Polymerization Initiator, Modified Conjugated Diene-Based Polymer, and Method for Producing the Same
관련출원과의 상호인용Citation with Related Applications
본 출원은 2015년 12월 28일자 한국특허출원 제10-2015-0187677호 및 2016년 10월 31일자 한국특허출원 제10-2016-0143543호에 기초한 우선권의 이익을 주장하며, 해당 한국특허출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korea Patent Application No. 10-2015-0187677 dated December 28, 2015 and Korea Patent Application No. 10-2016-0143543 dated October 31, 2016. All content disclosed in the literature is included as part of this specification.
기술분야Technical Field
본 발명은 중합 개시제, 변성 공액디엔계 중합체, 이들의 제조방법, 이를 포함하는 고무 조성물, 및 상기 고무 조성물로부터 제조된 타이어에 관한 것이다.The present invention relates to a polymerization initiator, a modified conjugated diene-based polymer, a preparation method thereof, a rubber composition comprising the same, and a tire made from the rubber composition.
현재 타이어용 고무 재료로서 주행저항이 작고, 내마모성 및 젖은 노면 저항성이 우수한 공액디엔계 중합체가 요구되고 있다. 타이어의 주행저항을 감소시키기 위해서는 가황 고무의 히스테리시스 손실을 작게 하면 되는데, 이러한 히스테리시스 손실이 작은 고무 재료로서 천연 고무 등이 알려져 있지만, 이들은 젖은 노면 저항성이 낮은 문제가 있다. 이에 최근에는 유화중합이나 용액중합에 의해 제조된 스티렌-부타디엔 고무(이하, SBR 이라 함) 또는 부타디엔 고무(이하, BR 이라 함)와 같은 공액디엔계 중합체가 타이어용 고무로서 이용되고 있다. At present, there is a demand for conjugated diene-based polymers having low running resistance and excellent wear resistance and wet road resistance as rubber materials for tires. In order to reduce the running resistance of the tire, the hysteresis loss of the vulcanized rubber may be reduced. Although natural rubber and the like are known as a rubber material having such a low hysteresis loss, they have a problem of low wet road resistance. Recently, conjugated diene-based polymers such as styrene-butadiene rubber (hereinafter referred to as SBR) or butadiene rubber (hereinafter referred to as BR) produced by emulsion polymerization or solution polymerization have been used as rubbers for tires.
한편, 용액중합 SBR은 음이온 중합 개시제를 사용하여 제조하게 되며, 이때 사용되는 음이온 중합 개시제로는 주로 알킬리튬이 사용된다. On the other hand, the solution polymerization SBR is prepared using an anionic polymerization initiator, at this time, mainly used as the anionic polymerization initiator alkyllithium.
그러나, 상기 타이어용 고무들은 아직 히스테리시스 손실이나 내마모성의 개량이 충분하지 않고, 또한 배합에 의한 개량 효과가 적으며, 오히려 가공성이 떨어지는 문제가 있다. However, the rubbers for tires do not yet have sufficient improvement in hysteresis loss or abrasion resistance, and also have little improvement effect due to blending, and rather have poor workability.
따라서, 내마모성의 개량이 충분하고 가공성이 우수한 중합 개시제, 및 이를 이용함으로써 실리카를 배합하는 경우 우수한 발열성을 갖는 동시에 인장강도, 내마모성 및 젖은 노면 저항성 등의 물성이 우수한 고무의 개발이 필요한 실정이다.Therefore, there is a need for development of a polymerization initiator having sufficient improvement in wear resistance and excellent workability, and a rubber having excellent heat generation property and excellent physical properties such as tensile strength, wear resistance, and wet road resistance when using silica.
본 발명은 상기 종래기술의 문제점을 해결하기 위하여 안출된 것으로, 개질화된 다관능성 중합 개시제를 제공하는 것을 목적으로 한다.The present invention has been made to solve the problems of the prior art, and an object thereof is to provide a modified polyfunctional polymerization initiator.
본 발명의 다른 목적은 상기 중합 개시제의 제조방법을 제공하는 것을 목적으로 한다.Another object of the present invention is to provide a method for producing the polymerization initiator.
본 발명의 또 다른 목적은 상기 중합 개시제를 이용한 변성 공액디엔계 중합체의 제조방법을 제공하는 것이다.Still another object of the present invention is to provide a method for producing a modified conjugated diene polymer using the polymerization initiator.
본 발명의 또 다른 목적은 상기 방법에 의해 제조된, 우수한 발열성을 갖는 동시에, 인장강도, 내마모성, 젖은 노면 저항성을 개선시킬 수 있는 변성 공액디엔계 중합체를 제공하는 것을 목적으로 한다.It is still another object of the present invention to provide a modified conjugated diene-based polymer prepared by the above method, which has excellent exothermicity and can improve tensile strength, wear resistance, and wet road resistance.
상기의 과제를 해결하기 위하여, 본 발명은 하기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 제공한다:In order to solve the above problems, the present invention provides a polymerization initiator comprising a compound represented by the following formula (1):
[화학식 1][Formula 1]
Figure PCTKR2016012519-appb-I000001
Figure PCTKR2016012519-appb-I000001
[화학식 2][Formula 2]
Figure PCTKR2016012519-appb-I000002
Figure PCTKR2016012519-appb-I000002
상기 화학식 1에서, Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기일 수 있고, A1 및 A2는 각각 독립적으로 상기 화학식 2로 표시되는 작용기일 수 있으며,In Formula 1, Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms, A 1 and A 2 may be independently a functional group represented by Formula 2 ,
상기 화학식 2에서, R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 환형 포화 탄화수소기일 수 있고, X는 탄소수 1 내지 5의 2가 탄화수소기일 수 있으며, M은 알칼리 금속일 수 있고, a는 0 또는 1일 수 있다.In Formula 2, R may be a linear hydrocarbon group having 1 to 20 carbon atoms, or a cyclic saturated hydrocarbon group having 3 to 20 carbon atoms, X may be a divalent hydrocarbon group having 1 to 5 carbon atoms, and M may be an alkali metal. , a may be 0 or 1.
또한, 본 발명은 용매 중에서 하기 화학식 1a로 표시되는 화합물과, 화학식 4로 표시되는 화합물을 반응시켜 화학식 1b로 표시되는 화합물을 제조하는 단계(S1); 및 상기 화학식 1b로 표시되는 화합물과 알칼리 금속 또는 하기 화학식 5로 표시되는 화합물과 반응시키는 단계(S2)를 포함하는 중합 개시제 제조방법을 제공한다:In addition, the present invention comprises the steps of preparing a compound represented by the formula (1b) by reacting the compound represented by the formula (1a) and the compound represented by the formula (4) in a solvent (S1); And reacting the compound represented by Chemical Formula 1b with an alkali metal or a compound represented by Chemical Formula 5 (S2):
[화학식 1a][Formula 1a]
Figure PCTKR2016012519-appb-I000003
Figure PCTKR2016012519-appb-I000003
[화학식 1b][Formula 1b]
Figure PCTKR2016012519-appb-I000004
Figure PCTKR2016012519-appb-I000004
상기 화학식 1a 및 1b에서,In Chemical Formulas 1a and 1b,
Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기일 수 있고, A1' 및 A2'은 각각 독립적으로 상기 화학식 2a로 표시되는 작용기일 수 있으며, A1” 및 A2”은 각각 독립적으로 상기 화학식 2b로 표시되는 작용기일 수 있고,Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms, A 1 ' and A 2' may each independently be a functional group represented by Formula 2a, A 1 ” And A 2” may be each independently a functional group represented by Formula 2b,
[화학식 2a][Formula 2a]
Figure PCTKR2016012519-appb-I000005
Figure PCTKR2016012519-appb-I000005
[화학식 2b][Formula 2b]
Figure PCTKR2016012519-appb-I000006
Figure PCTKR2016012519-appb-I000006
[화학식 4][Formula 4]
Figure PCTKR2016012519-appb-I000007
Figure PCTKR2016012519-appb-I000007
상기 화학식 2a, 2b 및 4에서,In Chemical Formulas 2a, 2b, and 4,
R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기일 수 있고, X'는 탄소수 1 내지 5의 2가 탄화수소기일 수 있으며, a'는 0 또는 1일 수 있고, X1 및 X2는 각각 독립적으로 할로겐족 화합물일 수 있으며,R may be a linear hydrocarbon group having 1 to 20 carbon atoms or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, and X 'may be a divalent hydrocarbon group having 1 to 5 carbon atoms A 'may be 0 or 1, X 1 and X 2 may each independently be a halogenated compound,
[화학식 5][Formula 5]
Figure PCTKR2016012519-appb-I000008
Figure PCTKR2016012519-appb-I000008
상기 화학식 5에서,In Chemical Formula 5,
R'은 탄소수 1 내지 20의 히드로카르빌기일 수 있고, M은 알칼리 금속일 수 있으며, x는 1 내지 4에서 선택된 정수일 수 있다.R 'may be a hydrocarbyl group having 1 to 20 carbon atoms, M may be an alkali metal, x may be an integer selected from 1 to 4.
또한, 본 발명은 상기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 변성 공액디엔계 중합체 및 이의 제조방법을 제공한다.The present invention also provides a modified conjugated diene-based polymer comprising a functional group derived from a polymerization initiator represented by Chemical Formula 1 at one end thereof, and a method for preparing the same.
나아가, 본 발명은 상기 변성 공액디엔계 중합체를 포함하는 고무 조성물 및 이를 이용하여 제조된 타이어를 제공한다.Furthermore, the present invention provides a rubber composition comprising the modified conjugated diene-based polymer and a tire manufactured using the same.
본 발명에 따른 화학식 1로 표시되는 개질화된 다관능성 중합 개시제를 적용하여 비닐 함량이 높고, 물성이 우수한 공액디엔계 중합체를 얻을 수 있다.By applying the modified multifunctional polymerization initiator represented by Chemical Formula 1 according to the present invention, a conjugated diene polymer having high vinyl content and excellent physical properties can be obtained.
상기 중합 개시제는 다수의 관능기를 가지고 있어 다수의 활성 부위를 갖는 중합체를 형성할 수 있으며, 이에 변성제와의 반응성을 향상시킬 수 있어 고변성율의 변성 공액디엔계 중합체를 제조할 수 있고, 결과적으로 타이어 고무 조성물에서 첨가되는 충진제와의 친화성 향상은 물론, 인장강도, 내마모성 및 젖은 노면 저항성 등의 물성을 더욱 향상시킬 수 있다.The polymerization initiator may have a plurality of functional groups to form a polymer having a plurality of active sites, thereby improving the reactivity with the denaturant to prepare a modified conjugated diene-based polymer having a high modification rate. In addition to improving affinity with the filler added in the tire rubber composition, physical properties such as tensile strength, wear resistance and wet road resistance can be further improved.
이하, 실시예 및 실험예에 의하여 본 발명을 더욱 상세하게 설명하고자 한다. 그러나, 하기 실시예 및 실험예는 본 발명을 예시하기 위한 것으로 이들만으로 본 발명의 범위가 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail with reference to Examples and Experimental Examples. However, the following Examples and Experimental Examples are provided to illustrate the present invention, but the scope of the present invention is not limited only to them.
제조예: 하기 화학식 3-1의 중합 개시제의 제조Preparation Example: Preparation of Polymerization Initiator of Formula 3-1
교반기, 온도계, 드롭핑 깔대기 및 쉬링크 라인이 연결된 3 L 4-구 둥근 플라스크에 포타슘카보네이트 8 mol(1105.68 g)을 넣고 감압하여 수분을 완전히 제거한 후, 아르곤 분위기하에서 1-브로모-3-클로로프로판 4 mol(629.76 g)과 t-부틸메틸에테르 1 mol(88.15 g), 사이클로헥산 1 mol(84.16 g)을 넣고 0℃에서 300 rpm으로 교반하였다. 여기에 N,N'-디메틸-1,2-사이클로헥산디아민 2.4 mol(341.38 g)을 드롭핑 깔대기로 1시간에 걸쳐 투입하고, 투입완료 후 상온으로 승온하여 반응을 진행하였다. 반응이 완료되면 사이클로헥산 400 ml를 넣고 충분히 교반한 후 탄산수소나트륨 포화수용액을 사용하여 잔존하는 HBr을 제거하였다. 이후 증류수와 브라인(Brine)을 사용하여 염을 제거하고, 황산나트륨으로 잔여하는 수분을 제거하였다. 필터를 이용하여 황산나트륨을 제거하고, 회전농축기를 사용하여 용매를 제거하였다. 이후 증류를 통하여 정제된 중간체를 얻었다.8 mol (1105.68 g) of potassium carbonate was added to a 3 L four-necked flask connected with a stirrer, a thermometer, a dropping funnel and a shrink line to remove moisture by depressurization, and then 1-bromo-3-chloro under argon atmosphere. 4 mol (629.76 g) of propane, 1 mol (88.15 g) of t-butyl methyl ether, and 1 mol (84.16 g) of cyclohexane were added thereto, and the mixture was stirred at 0 ° C. at 300 rpm. 2.4 mol (341.38 g) of N, N'-dimethyl-1,2-cyclohexanediamine was added thereto over 1 hour using a dropping funnel, and the reaction was performed by raising the temperature to room temperature after completion of the addition. After the reaction was completed, 400 ml of cyclohexane was added thereto, followed by stirring sufficiently, and then the remaining HBr was removed using a saturated aqueous sodium hydrogen carbonate solution. Since salt was removed using distilled water and brine (Brine), the remaining water was removed with sodium sulfate. Sodium sulfate was removed using a filter, and the solvent was removed using a rotary concentrator. Then purified intermediate was obtained through distillation.
아르곤 분위기하에 3-구 둥근 플라스크에 작게 자른 리튬 금속을 넣고 온도계, 드롭핑 깔대기, 쉬링크 라인을 각각 연결하였다. 용매를 넣어준 뒤, 정해진 온도로 가열하고 용매에 희석된 중간체를 서서히 첨가하였다. 반응이 종료된 후 필터를 통해 리튬클로라이드를 제거하고 감압하여 용매를 제거하여 화학식 3-1로 표시되는 중합 개시제를 제조하였다.In an argon atmosphere, a small-cut lithium metal was placed in a three-necked round flask, and a thermometer, a dropping funnel, and a shrink line were connected to each other. After adding the solvent, heated to a predetermined temperature and the intermediate diluted in the solvent was slowly added. After the reaction was completed, the lithium chloride was removed through a filter and the solvent was removed under reduced pressure to prepare a polymerization initiator represented by Chemical Formula 3-1.
[화학식 3-1][Formula 3-1]
Figure PCTKR2016012519-appb-I000009
Figure PCTKR2016012519-appb-I000009
실시예 1: 변성 공액디엔계 중합체의 제조Example 1 Preparation of Modified Conjugated Diene-Based Polymer
20L 오토클레이브 반응기에 스티렌 270g, 1,3-부타디엔 710g 및 노말헥산 5000g, 극성첨가제로 2,2-비스(2-옥소 라닐)프로판 0.9g을 넣은 후 반응기 내부온도를 40로 승온하였다. 반응기 내부 온도가 40에 도달했을 때, 상기 실시예 1에서 제조된 화학식 1-1로 표시되는 화합물 4.3mmol을 반응기에 투입하여 단열 승온 반응을 진행시켰다. 단열 승온 반응이 끝난 다음 20여분 경과 후 1,3-부타디엔 20g을 투입하였다. 5분 후 비스(디에톡시메틸실릴프로필)-N-메틸아민 4.3mmol을 투입하고 15분간 반응시켰다. 이후 에탄올을 이용하여5 중합반응을 정지시키고, 산화방지제인 BHT(부틸레이티드하이드록시톨루엔)가 헥산에 0.3 중량% 녹아있는 용액 45ml를 첨가하였다. 그 결과 얻어진 중합물을 스팀으로 가열된 온수에 넣고 교반하여 용매를 제거한 다음, 롤 건조하여 잔량의 용매 와 물을 제거하여, 변성 공액디엔계 중합체를 제조하였다. 이렇게 제조된 변성 공액디엔계 중합체에 대한 분석 결과는 하기 표 1에 나타내었다.Into a 20 L autoclave reactor, 270 g of styrene, 710 g of 1,3-butadiene, 5000 g of normal hexane, and 0.9 g of 2,2-bis (2-oxoranyl) propane were added as a polar additive, and the temperature inside the reactor was raised to 40. When the internal temperature of the reactor reached 40, 4.3 mmol of the compound represented by Chemical Formula 1-1 prepared in Example 1 was added to the reactor to perform an adiabatic heating reaction. After 20 minutes of the adiabatic heating reaction, 20 g of 1,3-butadiene was added thereto. After 5 minutes, 4.3 mmol of bis (diethoxymethylsilylpropyl) -N-methylamine was added and reacted for 15 minutes. Then, the polymerization reaction was stopped using ethanol, and 45 ml of a solution in which 0.3 wt% of BHT (butylated hydroxytoluene), an antioxidant, was dissolved in hexane was added. The resulting polymer was placed in hot water heated with steam, stirred to remove the solvent, and then dried in rolls to remove residual solvent and water to prepare a modified conjugated diene-based polymer. The analysis results of the modified conjugated diene-based polymer thus prepared are shown in Table 1 below.
실시예 2: 변성 공액디엔계 중합체의 제조Example 2: Preparation of Modified Conjugated Diene-Based Polymer
비스(디에톡시메틸실릴프로필)-N-메틸아민 대신 N,N-비스(트리에톡시실릴프로필)아미노프로필-1-이미다졸을 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법을 수행하여 변성 공액디엔계 중합체를 제조하였다. Modification was carried out in the same manner as in Example 1, except that N, N-bis (triethoxysilylpropyl) aminopropyl-1-imidazole was used instead of bis (diethoxymethylsilylpropyl) -N-methylamine. A conjugated diene-based polymer was prepared.
비교예 1: 변성 공액디엔계 중합체의 제조Comparative Example 1: Preparation of Modified Conjugated Diene-Based Polymer
화학식 3-1로 표시되는 화합물 대신 n-부틸리튬을 사용한 것을 제외하고는, 실시예 1과 동일한 방법을 수행하여 변성 공액디엔계 중합체를 제조하였다. A modified conjugated diene-based polymer was prepared in the same manner as in Example 1, except that n-butyllithium was used instead of the compound represented by Chemical Formula 3-1.
비교예 2: 변성 공액디엔계 중합체의 제조Comparative Example 2: Preparation of Modified Conjugated Diene-Based Polymer
비스(디에톡시메틸실릴프로필)-N-메틸아민 대신 N,N-비스(트리에톡시실릴프로필)아미노프로필-1-이미다졸을 사용한 것을 제외하고는 상기 비교예 1과 동일한 방법을 수행하여 변성 공액디엔계 중합체를 제조하였다.Modification was carried out in the same manner as in Comparative Example 1, except that N, N-bis (triethoxysilylpropyl) aminopropyl-1-imidazole was used instead of bis (diethoxymethylsilylpropyl) -N-methylamine. A conjugated diene-based polymer was prepared.
비교예 3: 변성 공액디엔계 중합체의 제조Comparative Example 3: Preparation of Modified Conjugated Diene-Based Polymer
화학식 3-1로 표시되는 화합물 대신 하기 화학식 26으로 표시되는 화합물을 사용한 것을 제외하고는 상기 비교예 1과 동일한 방법을 수행하여 변성 공액디엔계 중합체를 제조하였다.A modified conjugated diene-based polymer was prepared in the same manner as in Comparative Example 1, except that the compound represented by the following Formula 26 was used instead of the compound represented by the formula 3-1.
[화학식 26][Formula 26]
Figure PCTKR2016012519-appb-I000010
Figure PCTKR2016012519-appb-I000010
실험예 1Experimental Example 1
상기 실시예 및 비교예에서 제조된 각 변성 공액디엔계 중합체에 대하여 각각 중량평균분자량(Mw), 수평균분자량(Mn), 분자량 분포(MWD) 및 무늬 점도(MV)를 각각 측정하였다. 결과를 하기 표 1에 나타내었다.The weight average molecular weight (Mw), the number average molecular weight (Mn), the molecular weight distribution (MWD) and the pattern viscosity (MV) were respectively measured for each of the modified conjugated diene-based polymers prepared in Examples and Comparative Examples. The results are shown in Table 1 below.
상기 중량평균분자량(Mw), 수평균분자량(Mn)은 GPC(Gel permeation chromatohraph) 분석을 통하여 측정하였으며, 분자량 분포(MWD, Mw/Mn)는 측정된 상기 각 분자량으로부터 계산하여 얻었다. 구체적으로, 상기 GPC는 PLgel Olexis(Polymer Laboratories 社) 컬럼 두 자루와 PLgel mixed-C(Polymer Laboratories 社) 컬럼 한 자루를 조합하여 사용하고, 새로 교체한 컬럼은 모두 mixed bed 타입의 컬럼을 사용하였으며, 분자량 계산시 GPC 기준물질(Standard material)은 PS(polystyrene)을 사용하여 실시하였다.The weight average molecular weight (Mw) and the number average molecular weight (Mn) were measured by gel permeation chromatohraph (GPC) analysis, and the molecular weight distribution (MWD, Mw / Mn) was calculated from the respective measured molecular weights. Specifically, the GPC used a combination of two PLgel Olexis (Polymer Laboratories Co.) column and one PLgel mixed-C (Polymer Laboratories Co.) column, all of the newly replaced column was a mixed bed column, The GPC standard material was calculated using polystyrene (PS) when calculating the molecular weight.
상기 무늬 점도(MV, (ML1+4, @100℃) MU)는 MV-2000(ALPHA Technologies 社)를 이용하여 100℃에서 Rotor Speed 2±0.02 rpm, Large Rotorfmf 사용하여 측정하였으며, 이때 사용된 시료는 실온(23±3℃)에서 30분 이상 방치한 후 27±3 g을 채취하여 다이 캐비티 내부에 채워 놓고 Platen을 작동시켜 4분 동안 측정하였다.The pattern viscosity (MV, (ML1 + 4, @ 100 ℃) MU) was measured using a Rotor Speed 2 ± 0.02 rpm, Large Rotorfmf at 100 ℃ using MV-2000 (ALPHA Technologies, Inc.), the sample used After leaving at room temperature (23 ± 3 ℃) for 30 minutes or more, 27 ± 3 g was collected and filled into the die cavity, and the platen was operated for 4 minutes.
구분division 실시예Example 비교예Comparative example
1One 22 1One 22 33
분자량 (X103)Molecular Weight (X10 3 ) 수평균 분자량(g/mol)Number average molecular weight (g / mol) 305305 386386 301301 384384 307307
중량평균 분자량(g/mol)Weight average molecular weight (g / mol) 397397 555555 390390 553553 397397
분자량 분포Molecular weight distribution 1.31.3 1.41.4 1.31.3 1.41.4 1.31.3
무늬 점도Pattern viscosity 6868 8989 6868 8888 8888
실험예 2Experimental Example 2
상기 실시예 및 비교예에서 제조된 각 변성 공액디엔계 공중합체를 포함하는 고무 조성물 및 이로부터 제조된 성형품의 물성을 비교분석하기 위하여, 인장특성, 내마모성 및 젖은 노면 저항성을 각각 측정하였다. 결과를 하기 표 2에 나타내었다. In order to compare and analyze the physical properties of the rubber composition and the molded article prepared from each of the modified conjugated diene-based copolymers prepared in Examples and Comparative Examples, tensile properties, wear resistance and wet road resistance were respectively measured. The results are shown in Table 2 below.
1) 고무 조성물의 제조1) Preparation of Rubber Composition
각 고무 조성물은 제1단 혼련과 제2단 혼련과정을 거쳐 제조하였다. 이때, 변성 공액디엔계 공중합체를 제외한 물질의 사용량은 변성 공액디엔계 공중합체 100 중량부를 기준으로 하여 나타낸 것이다. 제1단 혼련에서는 온도제어장치를 부속한 반바리믹서를 사용하여 상기 각 변성 공액디엔계 공중합체 137.5 중량부, 실리카 70 중량부, 실란 커플링제로서 비스(3-트리에톡시실릴프로필)테트라술피드 11.2 중량부, 공정오일(process oil, TDAE) 25 중량부, 노화방지제(TMDQ) 2 중량부, 산화아연(ZnO) 3 중량부 및 스테아린산(stearic acid) 2 중량부, 왁스 1 중량부를 배합하여 혼련하였다. 이때, 혼련기의 온도를 제어하고 150℃의 배출온도에서 1차 배합물을 얻었다. 제2단 혼련에서는 상기 1차 배합물을 실온까지 냉각한 후 혼련기에 고무 촉진제(CZ) 1.75 중량부, 황분말 1.5 중량부, 및 가황촉진제 2 중량부를 첨가하고 150에서 20분 동안 큐어링 공정을 거쳐 고무 조성물을 제조하였다. 이때 상기 실리카는 질소흡착 비표면적이 175㎡/g이고, CTAB 흡착가 160㎡/g인 것을 사용하였다.Each rubber composition was prepared through a first stage kneading process and a second stage kneading process. At this time, the amount of the substance except the modified conjugated diene copolymer is shown based on 100 parts by weight of the modified conjugated diene copolymer. In the first stage kneading, 137.5 parts by weight of each modified conjugated diene copolymer, 70 parts by weight of silica, bis (3-triethoxysilylpropyl) tetrasulfate as a silane coupling agent using a half-variety mixer equipped with a temperature controller. 11.2 parts by weight of feed, 25 parts by weight of process oil (TDAE), 2 parts by weight of TMDQ, 3 parts by weight of zinc oxide (ZnO), 2 parts by weight of stearic acid and 1 part by weight of wax Kneaded. At this time, the temperature of the kneader was controlled and the primary blend was obtained at an outlet temperature of 150 ° C. In the second stage kneading, after cooling the first blend to room temperature, 1.75 parts by weight of rubber accelerator (CZ), 1.5 parts by weight of sulfur powder, and 2 parts by weight of vulcanization accelerator are added to the kneader, followed by curing for 150 to 20 minutes. A rubber composition was prepared. In this case, the silica had a nitrogen adsorption specific surface area of 175 m 2 / g and a CTAB adsorption of 160 m 2 / g.
2) 인장특성2) tensile properties
인장특성은 ASTM 412의 인장시험법에 준하여 각 시험편을 제조하고 상기 시험편의 절단시의 인장강도 및 300% 신장시의 인장응력(300% 모듈러스)를 측정하였다. 구체적으로, 인장특성은 Universal Test Machin 4204(Instron 社) 인장 시험기를 이용하여 실온에서 50 cm/min의 속도로 측정하였다.Tensile properties were prepared in accordance with the tensile test method of ASTM 412 and measured the tensile strength at the cutting of the test piece and the tensile stress (300% modulus) at 300% elongation. Specifically, the tensile properties were measured at a rate of 50 cm / min at room temperature using a Universal Test Machin 4204 (Instron) tensile tester.
3) 내마모성3) wear resistance
Akron 마모 시험기를 사용해, 하중 6 파운드, 1000 회전의 마모량을 측정해, 지수화했다. 지수값이 작을수록 내마모성이 우수한 것을 나타낸다.Using an Akron abrasion tester, the load was measured at 6 pounds and 1000 revolutions and indexed. The smaller the index value, the better the wear resistance.
4) 점탄성 특성4) viscoelastic properties
점탄성 특성은 동적 기계 분석기(TA 社)를 이용하여 비틀림 모드로 주파수 10 Hz, 각 측정온도(-60℃~60℃)에서 변형을 변화시켜 tan δ를 측정하였다. 페인 효과(Payne effect)는 변형 0.28% 내지 40%에서의 최소값과 최대값의 차이로 나타내었다. 저온 0℃ tan δ가 높은 것일수록 젖은 노면저항성이 우수하고, 고온 60℃ tan δ가 낮을수록 히스테리시스 손실이 적고, 저주행저항성(연비성)이 우수함을 나타낸다.Viscoelastic properties were measured by using a dynamic mechanical analyzer (TA Co., Ltd.) to determine the tan δ by varying the strain at a frequency of 10 Hz and each measurement temperature (-60 ° C. to 60 ° C.) in a torsion mode. Payne effect is expressed as the difference between the minimum and maximum values at 0.28% to 40% strain. The higher the low temperature 0 [deg.] C tan δ, the better the wet road resistance. The lower the high temperature 60 [deg.] C tan δ, the lower the hysteresis loss, and the lower the running resistance (fuelability).
5) 가류특성5) Vulcanization Characteristics
가류특성(t90)은 MDF(moving die rheometer)를 이용하여 150℃에서 50분 동안의 가류시, MH(최대토크) 값 및 90% 가류될 때까지의 소유시간(t90)을 측정하였다.The vulcanization characteristic (t90) was measured using MDF (moving die rheometer) for 50 minutes of vulcanization at 150 ° C., MH (maximum torque) value and retention time (t90) until 90% vulcanization.
구분division 실시예Example 비교예Comparative example
1One 22 1One 22 33
가류특성(t90분)Vulcanization characteristics (t90 minutes) 21.121.1 21.421.4 21.721.7 21.921.9 21.121.1
점탄성Viscoelastic tanδ @0℃tanδ @ 0 ℃ 1.12+1.12+ 1.1261.126 0.9980.998 1.0031.003 1.0211.021
tanδ @60℃tanδ @ 60 ℃ 0.0940.094 0.0990.099 0.1080.108 0.1090.109 0.1040.104
인장특성Tensile Properties 300% 모듈러스(kgf/cm2)300% modulus (kgf / cm 2 ) 161161 170170 151151 156156 151151
인장강도 (kgf/cm2)Tensile Strength (kgf / cm 2 ) 189189 187187 177177 174174 179179
내마모성Wear resistance 9292 8989 100100 9898 9999
상기 표 2에 나타난 바와 같이, 본 발명의 일 실시예에 따른 아민을 포함하는 개시제를 이용하여 제조된 실시예 1 및 실시예 2의 변성 공액디엔계 중합체를 포함하는 고무 조성물의 가류 시간이 비교예 1 및 비교예 2에 비하여 0.5분가량 짧은 것을 확인하였다.As shown in Table 2, the curing time of the rubber composition comprising the modified conjugated diene-based polymer of Examples 1 and 2 prepared using an initiator containing an amine according to an embodiment of the present invention It was confirmed that it was about 0.5 minutes short compared with 1 and the comparative example 2.
또한, 본 발명의 일 실시예에 따른 변성제를 이용하여 제조된 실시예 1 및 실시예 2의 변성 공액디엔계 중합체를 포함하는 고무 조성물의 인장특성 및 점탄성이 비교예 1 내지 3의 공액디엔계 중합체를 포함하는 고무 조성물 대비 우수한 것을 확인하였다.In addition, the tensile properties and viscoelastic properties of the rubber composition comprising the modified conjugated diene-based polymers of Examples 1 and 2 prepared using the modifying agent according to an embodiment of the present invention of the comparative examples 1 to 3 It was confirmed that it is superior to the rubber composition comprising a.
구체적으로, 본 발명의 일 실시예에 따른 변성제를 이용하여 제조된 실시예 1 및 실시예 2의 변성 공액디엔계 중합체를 포함하는 고무 조성물이 비교예 1 및 비교예 2의 공액디엔계 중합체를 포함하는 고무 조성물 대비 0℃에서의 Tan δ 값이 증가(약 13% 수준 증가)하고, 60℃에서의 Tan δ 값이 감소(약 13% 및 10% 수준 감소) 하는 것을 확인하였다. 또한, 비교예 3의 변성 공액디엔계 중합체를 포함하는 고무 조성물과 대비하여 0℃에서의 Tan δ 값이 증가(약 6% 수준 증가)하고, 60℃에서의 Tan δ 값이 감소(약 10% 수준 감소) 하는 것을 확인하였다. 이는, 본 발명의 일 실시예에 따른 변성 공액디엔계 중합체가 젖은 노면에서의 저항성 및 주행저항 특성이 우수하고, 연비 효율이 높을 수 있음을 나타내는 결과이다.Specifically, the rubber composition comprising the modified conjugated diene-based polymers of Examples 1 and 2 prepared using the modifying agent according to an embodiment of the present invention includes the conjugated diene-based polymers of Comparative Examples 1 and 2 Tan δ value at 0 ° C. was increased (about 13% level increase) and Tan δ value at 60 ° C. was decreased (about 13% and 10% level decrease) compared to the rubber composition. In addition, compared to the rubber composition comprising the modified conjugated diene-based polymer of Comparative Example 3, the Tan δ value at 0 ° C is increased (about 6% level increase), and the Tan δ value at 60 ° C is decreased (about 10%). Level decrease). This is a result that the modified conjugated diene-based polymer according to an embodiment of the present invention is excellent in resistance and running resistance characteristics on the wet road surface, fuel efficiency can be high.
이하, 본 발명에 대한 이해를 돕기 위하여 본 발명을 더욱 상세하게 설명한다. Hereinafter, the present invention will be described in more detail to aid in understanding the present invention.
본 명세서 및 청구범위에서 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The terms or words used in this specification and claims are not to be construed as limiting in their usual or dictionary meanings, and the inventors may appropriately define the concept of terms in order to best describe their invention. It should be interpreted as meaning and concept corresponding to the technical idea of the present invention based on the principle that the present invention.
본 발명은 하기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 제공한다.The present invention provides a polymerization initiator comprising a compound represented by the following formula (1).
[화학식 1][Formula 1]
Figure PCTKR2016012519-appb-I000011
Figure PCTKR2016012519-appb-I000011
상기 화학식 1에서, Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기일 수 있고, A1 및 A2는 각각 독립적으로 하기 화학식 2로 표시되는 작용기일 수 있으며,In Chemical Formula 1, Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms, and A 1 and A 2 may each independently be a functional group represented by Formula 2 below. ,
[화학식 2][Formula 2]
Figure PCTKR2016012519-appb-I000012
Figure PCTKR2016012519-appb-I000012
상기 화학식 2에서, R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기일 수 있고, X는 탄소수 1 내지 5의 2가 탄화수소기일 수 있으며, M은 알칼리 금속일 수 있고, a는 0 또는 1일 수 있다.In Formula 2, R may be a linear hydrocarbon group having 1 to 20 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, and X may be 2 to 1 carbon atoms. Can be a hydrocarbon group, M can be an alkali metal, and a can be 0 or 1.
구체적인 예로, 상기 화학식 1에서, Cy는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기일 수 있고, A1 및 A2는 각각 독립적으로 상기 화학식 2로 표시되는 작용기일 수 있으며, 상기 화학식 2에서, R은 탄소수 1 내지 6의 선형 탄화수소기, 또는 탄소수 4 내지 8의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기일 수 있고, X는 탄소수 1 내지 5의 2가 탄화수소기일 수 있으며, M은 알칼리 금속일 수 있고, a는 0 또는 1일 수 있다.As a specific example, in Chemical Formula 1, Cy may be an unsubstituted cyclic saturated hydrocarbon group having 5 to 8 carbon atoms, A 1 and A 2 may each independently be a functional group represented by Chemical Formula 2, in Chemical Formula 2, R may be a linear hydrocarbon group having 1 to 6 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 8 carbon atoms, X may be a divalent hydrocarbon group having 1 to 5 carbon atoms, and , M may be an alkali metal and a may be 0 or 1.
상기 화학식 1로 표시되는 화합물은 일례로 하기 화학식 3으로 표시되는 화합물일 수 있다.The compound represented by Formula 1 may be, for example, a compound represented by Formula 3 below.
[화학식 3][Formula 3]
Figure PCTKR2016012519-appb-I000013
Figure PCTKR2016012519-appb-I000013
상기 화학식 3에서,In Chemical Formula 3,
R1 및 R2는 각각 독립적으로 탄소수 1 내지 20의 선형 탄화수소기이거나, 탄소수 4 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기일 수 있고, M1 및 M2는 각각 독립적으로 알칼리 금속일 수 있으며, m 및 n은 각각 독립적으로 0 내지 5에서 선택된 정수일 수 있다.R 1 and R 2 are each independently a linear hydrocarbon group having 1 to 20 carbon atoms, or may be a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 20 carbon atoms, and M 1 and M 2 are Each independently may be an alkali metal, m and n may each independently be an integer selected from 0 to 5.
구체적인 예로, R1 및 R2는 각각 독립적으로 탄소수 1 내지 6의 선형 탄화수소기이거나, 서로 결합하여 탄소수 4 내지 8의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기를 이룰 수 있고, M1 및 M2는 각각 독립적으로 Li, Na, K, Rb 및 Cs 중에서 선택된 것일 수 있다.As a specific example, R 1 and R 2 may be each independently a linear hydrocarbon group having 1 to 6 carbon atoms, or may be combined with each other to form a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 8 carbon atoms. , M 1 and M 2 may be each independently selected from Li, Na, K, Rb and Cs.
보다 구체적인 예로, 상기 화학식 3에서, R1 및 R2는 각각 독립적으로 탄소수 1 내지 6의 알킬기일 수 있고, M1 및 M2는 각각 독립적으로 Li, Na 및 K 중에서 선택된 것일 수 있다.More specifically, in Formula 3, R 1 and R 2 may be each independently an alkyl group having 1 to 6 carbon atoms, M 1 and M 2 may be each independently selected from Li, Na and K.
본 발명의 일 실시예에 따르면, 상기 화학식 3으로 표시되는 화합물은 하기 화학식 3-1 내지 3-4로 표시되는 화합물로 이루어진 군으로부터 선택된 1종일 수 있다.According to an embodiment of the present invention, the compound represented by Chemical Formula 3 may be one selected from the group consisting of compounds represented by Chemical Formulas 3-1 to 3-4.
[화학식 3-1][Formula 3-1]
Figure PCTKR2016012519-appb-I000014
Figure PCTKR2016012519-appb-I000014
[화학식 3-2][Formula 3-2]
Figure PCTKR2016012519-appb-I000015
Figure PCTKR2016012519-appb-I000015
[화학식 3-3][Formula 3-3]
Figure PCTKR2016012519-appb-I000016
Figure PCTKR2016012519-appb-I000016
[화학식 3-4][Formula 3-4]
Figure PCTKR2016012519-appb-I000017
Figure PCTKR2016012519-appb-I000017
상기 중합 개시제는 다양한 중합체의 중합 개시를 위하여 사용될 수 있다. 특히, 상기 중합 개시제는 공액디엔계 중합체용으로 사용시 활성이 높고 단량체들의 충분한 랜덤화를 확보할 수 있다.The polymerization initiator can be used to initiate the polymerization of various polymers. In particular, the polymerization initiator has high activity when used for conjugated diene-based polymer and can ensure sufficient randomization of monomers.
또한, 본 발명은 상기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 제조하기 위한 중합 개시제의 제조방법을 제공한다.In addition, the present invention provides a method for producing a polymerization initiator for producing a polymerization initiator comprising a compound represented by the formula (1).
본 발명의 중합 개시제 제조방법은 용매 중에서 하기 화학식 1a로 표시되는 화합물과, 화학식 4로 표시되는 화합물을 반응시켜 화학식 1b로 표시되는 화합물을 제조하는 단계(S1); 및 상기 화학식 1b로 표시되는 화합물과 알칼리 금속 또는 하기 화학식 5로 표시되는 화합물과 반응시키는 단계(S2)를 포함한다.The method for preparing a polymerization initiator according to the present invention comprises the steps of preparing a compound represented by Chemical Formula 1b by reacting a compound represented by Chemical Formula 1a with a compound represented by Chemical Formula 4 in a solvent (S1); And reacting the compound represented by Formula 1b with an alkali metal or a compound represented by Formula 5 below (S2).
[화학식 1a][Formula 1a]
Figure PCTKR2016012519-appb-I000018
Figure PCTKR2016012519-appb-I000018
[화학식 1b][Formula 1b]
Figure PCTKR2016012519-appb-I000019
Figure PCTKR2016012519-appb-I000019
상기 화학식 1a 및 1b에서, Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기일 수 있고, A1' 및 A2'은 각각 독립적으로 하기 화학식 2a로 표시되는 작용기일 수 있으며, A1” 및 A2”은 각각 독립적으로 하기 화학식 2b로 표시되는 작용기일 수 있고,In Formulas 1a and 1b, Cy may be a cyclic saturated hydrocarbon group having 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group having 1 to 4 carbon atoms, and A 1 ' and A 2' are each independently represented by Formula 2a It may be a functional group, A 1 " and A 2" may each independently be a functional group represented by the formula (2b),
[화학식 2a][Formula 2a]
Figure PCTKR2016012519-appb-I000020
Figure PCTKR2016012519-appb-I000020
[화학식 2b][Formula 2b]
Figure PCTKR2016012519-appb-I000021
Figure PCTKR2016012519-appb-I000021
[화학식 4][Formula 4]
Figure PCTKR2016012519-appb-I000022
Figure PCTKR2016012519-appb-I000022
상기 화학식 2a, 2b 및 4에서, R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기일 수 있고, X'는 탄소수 1 내지 5의 2가 탄화수소기일 수 있으며, a'는 0 또는 1일 수 있고, X1 및 X2는 각각 독립적으로 할로겐족 화합물일 수 있으며,In Formulas 2a, 2b, and 4, R may be a linear hydrocarbon group having 1 to 20 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, and X 'may be a carbon atom. It may be a divalent hydrocarbon group of 1 to 5, a 'may be 0 or 1, X 1 and X 2 may be each independently a halogenated compound,
[화학식 5][Formula 5]
Figure PCTKR2016012519-appb-I000023
Figure PCTKR2016012519-appb-I000023
상기 화학식 5에서, R'은 탄소수 1 내지 20의 히드로카르빌기일 수 있고, M은 알칼리 금속일 수 있으며, x는 1 내지 4에서 선택된 정수일 수 있다.In Formula 5, R 'may be a hydrocarbyl group having 1 to 20 carbon atoms, M may be an alkali metal, x may be an integer selected from 1 to 4.
구체적인 예로, 상기 화학식 1a 및 1b에서, Cy는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기일 수 있고, A1' 및 A2'은 각각 독립적으로 상기 화학식 2a로 표시되는 작용기일 수 있으며, A1” 및 A2”은 각각 독립적으로 상기 화학식 2b로 표시되는 작용기일 수 있고, 상기 화학식 2a, 2b 및 4에서, R은 탄소수 1 내지 6의 선형 탄화수소기, 또는 탄소수 4 내지 8의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기일 수 있고, X'는 탄소수 1 내지 5의 2가 탄화수소기일 수 있으며, a'는 0 또는 1일 수 있고, X1 및 X2는 각각 독립적으로 F, Br, Cl 및 I로 이루어진 군으로부터 선택된 1종의 할로겐족 원자일 수 있으며, 상기 화학식 5에서, R'은 탄소수 1 내지 20의 히드로카르빌기일 수 있고, M은 Li, Na, K, Rb 및 Cs 중에서 선택된 것일 수 있으며, x는 1 내지 4에서 선택된 정수일 수 있다.As a specific example, in Chemical Formulas 1a and 1b, Cy may be an unsubstituted cyclic saturated hydrocarbon group having 5 to 8 carbon atoms, and A 1 ' and A 2' may each independently be a functional group represented by Formula 2a, and A 1 ” and A 2” may each independently be a functional group represented by Formula 2b, and in Formulas 2a, 2b and 4, R may be a linear hydrocarbon group having 1 to 6 carbon atoms, or a monocyclic ring having 4 to 8 carbon atoms ( mono-cyclic) or polycyclic saturated hydrocarbon group, X 'may be a divalent hydrocarbon group of 1 to 5 carbon atoms, a' may be 0 or 1, X 1 and X 2 are each independently It may be one halogen atom selected from the group consisting of F, Br, Cl and I, in Formula 5, R 'may be a hydrocarbyl group having 1 to 20 carbon atoms, M is Li, Na, K, It may be selected from Rb and Cs, x is from 1 to 4 It may be an integer selected.
본 발명의 일 실시예에 따른 중합 개시제의 제조방법에 있어서, 상기 (S1) 단계는 일례로 0 내지 50 ℃, 0 내지 40 ℃, 또는 0 내지 35 ℃의 반응온도에서 반응시키는 것일 수 있고, 이 범위 내에서 부반응이 최소화되는 효과가 있다.In the method for preparing a polymerization initiator according to an embodiment of the present invention, the step (S1) may be, for example, reacting at a reaction temperature of 0 to 50 ° C., 0 to 40 ° C., or 0 to 35 ° C. There is an effect of minimizing side reactions within the range.
상기 (S1) 단계의 반응시간은 12 분 내지 48 시간일 수 있으며, 이 범위 내에서 부반응이 최소화되는 효과가 있다.The reaction time of the step (S1) may be 12 minutes to 48 hours, there is an effect that the side reaction is minimized within this range.
상기 (S1) 단계에서 화학식 1a로 표시되는 화합물과 상기 화학식 4로 표시되는 화합물의 몰비는 1:1 내지 1:4, 1:1 내지 1:3, 또는 1:1 내지 1:1.8일 수 있고, 이 범위 내에서 부반응이 최소화되는 효과가 있다.In the step (S1), the molar ratio of the compound represented by Formula 1a and the compound represented by Formula 4 may be 1: 1 to 1: 4, 1: 1 to 1: 3, or 1: 1 to 1: 1.8. In this case, there is an effect that side reactions are minimized within this range.
또한, 상기 용매는 비극성 용매일 수 있으며, 용해도를 증가시키기 위하여 극성 용매를 더 첨가할 수 있다. 이 경우, 용질의 용해도를 높여 반응을 촉진하는 효과가 있다. In addition, the solvent may be a nonpolar solvent, and a polar solvent may be further added to increase the solubility. In this case, there is an effect of increasing the solubility of the solute to promote the reaction.
적합한 극성 용매의 예를 들면 테트라히드로퓨란, 디테트라 히드로프릴프로판, 디에틸에테르, 티부틸메틸에테르, 시클로아말에테르, 디프로필에테르, 에틸렌디메탈에테르, 에틸렌디메틸에테르, 디에틸렌글리콜, 디메틸에테르, 3차 부톡시에톡시에탄 비스(2-디메틸아미노에틸)에테르 및 (디메틸아미노에틸) 에틸에테르로 이루어진 그룹으로부터 선택된 에테르 계열의 용매를 사용할 수 있으며, 바람직하게는 디에틸에테르 또는 티부틸메틸에테르를 사용할 수 있다. Examples of suitable polar solvents include tetrahydrofuran, ditetra hydroprilpropane, diethyl ether, thibutylmethyl ether, cycloamal ether, dipropyl ether, ethylene dimetal ether, ethylene dimethyl ether, diethylene glycol, dimethyl ether, An ether-based solvent selected from the group consisting of tertiary butoxyethoxyethane bis (2-dimethylaminoethyl) ether and (dimethylaminoethyl) ethyl ether can be used, preferably diethyl ether or thibutylmethyl ether is used. Can be used.
상기 비극성 용매는 예를 들면 헥세인, 헵테인, 옥테인, 노네인, 데케인, 시클로펜테인, 시클로헥세인 및 시클로헵테인으로 이루어진 그룹으로부터 선택된 포화탄화수소 계열의 용매를 사용할 수 있으며, 바람직하게는 헥세인 또는 시클로헥세인을 사용할 수 있다.The nonpolar solvent may be, for example, a saturated hydrocarbon-based solvent selected from the group consisting of hexane, heptane, octane, nonane, decane, cyclopentane, cyclohexane and cycloheptane, preferably May use hexane or cyclohexane.
상기 (S2) 단계는 일례로 0 내지 70 ℃의 반응온도에서 반응시키는 것일 수 있고, 이 범위 내에서 부반응이 최소화되는 효과가 있다.The step (S2) may be for example to react at a reaction temperature of 0 to 70 ℃, there is an effect that the side reaction is minimized within this range.
또한, 상기 (S2) 단계의 반응시간은 0.5 시간 내지 6 시간일 수 있으며, 이 범위 내에서 부반응이 최소화되는 효과가 있다.In addition, the reaction time of the step (S2) may be 0.5 hours to 6 hours, there is an effect that the side reaction is minimized within this range.
한편, 상기 (S2) 단계에서 화학식 1b로 표시되는 화합물과 알칼리 금속을 반응시키는 경우, 상기 화학식 1b로 표시되는 화합물과 알칼리 금속의 몰비는 1:10 내지 1:40일 수 있고, 상기 (S2) 단계에서 화학식 1b로 표시되는 화합물과 상기 화학식 5로 표시되는 화합물을 반응시키는 경우, 상기 화학식 1b로 표시되는 화합물과 상기 화학식 5로 표시되는 화합물의 몰비는 1:1.9 내지 1:2.2일 수 있으며, 이 범위 내에서 부반응이 최소화되고, 높은 전환율로 상기 화학식 1로 표시되는 화합물을 수득할 수 있는 효과가 있다.On the other hand, when reacting the compound represented by the formula (1b) and the alkali metal in the step (S2), the molar ratio of the compound represented by the formula (1b) and the alkali metal may be 1:10 to 1:40, (S2) When the compound represented by Formula 1b and the compound represented by Formula 5 are reacted in the step, the molar ratio of the compound represented by Formula 1b and the compound represented by Formula 5 may be 1: 1.9 to 1: 2.2, Within this range, side reactions are minimized, and there is an effect of obtaining a compound represented by Chemical Formula 1 with a high conversion rate.
한편, 상기 단계 b의 반응 시에는 극성 용매가 존재할 경우 부반응이 증가하는 문제가 발생할 수 있으므로, 극성 용매 비존재 하에서 반응시키는 것일 수 있다.On the other hand, when the reaction of step b may cause a problem in that the side reaction increases when a polar solvent is present, it may be to react in the absence of a polar solvent.
또한, 본 발명은 상기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 이용한 변성 공액디엔계 중합체의 제조방법을 제공한다.In addition, the present invention provides a method for producing a modified conjugated diene-based polymer using a polymerization initiator containing a compound represented by the formula (1).
상기 변성 공액디엔계 중합체의 제조방법은 하기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 포함하는 탄화수소 용매 중에서 공액디엔계 단량체, 또는 방향족 비닐계 단량체 및 공액디엔계 단량체를 중합하여 알칼리 금속이 결합된 활성 중합체를 제조하는 단계(S3); 및 상기 (S3) 단계에서 제조된 활성 중합체를 변성제와 반응시키는 단계(S4)를 포함할 수 있다.The method for preparing the modified conjugated diene-based polymer is an alkali metal is bonded by polymerizing a conjugated diene monomer, an aromatic vinyl monomer and a conjugated diene monomer in a hydrocarbon solvent including a polymerization initiator containing a compound represented by the following formula (1): Preparing an active polymer (S3); And it may include a step (S4) of reacting the active polymer prepared in the step (S3) with a denaturing agent.
[화학식 1][Formula 1]
Figure PCTKR2016012519-appb-I000024
Figure PCTKR2016012519-appb-I000024
상기 화학식 1의 각 치환기에 대한 정의는 앞서 정의한 바와 같다.Definitions for each substituent of Formula 1 are as defined above.
상기 (S3) 단계는 알칼리 금속이 결합된 활성 중합체를 제조하기 위한 단계로, 탄화수소 용매 중에서 상기 화학식 1의 화합물의 존재 하 공액디엔계 단량체, 또는 공액디엔계 단량체 및 방향족 비닐계 단량체를 중합함으로써 수행할 수 있다. 상기 활성 중합체는 중합체 음이온과 유기 금속 양이온이 결합된 중합체를 나타내는 것일 수 있다.The step (S3) is a step for preparing an active polymer combined with an alkali metal, and is carried out by polymerizing a conjugated diene monomer, or a conjugated diene monomer and an aromatic vinyl monomer in the presence of the compound of Formula 1 in a hydrocarbon solvent. can do. The active polymer may refer to a polymer in which a polymer anion and an organic metal cation are bonded.
상기 방향족 비닐계 단량체는 공액디엔계 단량체와 방향족 비닐계 단량체를 합한 총 100 중량%를 기준으로 0.0001 내지 50 중량%의 양으로 포함될 수 있다.The aromatic vinyl monomer may be included in an amount of 0.0001 to 50 wt% based on a total of 100 wt% of the conjugated diene monomer and the aromatic vinyl monomer.
상기 탄화수소 용매는 특별히 제한되는 것은 아니나, 예컨대 n-펜탄, n-헥산, n-헵탄, 이소옥탄, 사이클로 헥산, 톨루엔, 벤젠 및 크실렌으로 이루어진 군으로부터 선택된 1종 이상인 것일 수 있다.The hydrocarbon solvent is not particularly limited, but may be, for example, one or more selected from the group consisting of n-pentane, n-hexane, n-heptane, isooctane, cyclohexane, toluene, benzene and xylene.
상기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제는 단량체 총 100 g을 기준으로 0.01 mmol 내지 10 mmol로 사용하는 것일 수 있다. 구체적으로는 상기 중합 개시제는 단량체 총 100 g을 기준으로 0.05 mmol 내지 5 mmol, 더욱 구체적으로는 0.1 mmol 내지 2 mmol, 보다 더 구체적으로는 0.1 mmol 내지 1 mmol로 사용하는 것일 수 있다.The polymerization initiator including the compound represented by Chemical Formula 1 may be used in an amount of 0.01 mmol to 10 mmol based on 100 g of the total monomer. Specifically, the polymerization initiator may be used in 0.05 mmol to 5 mmol, more specifically 0.1 mmol to 2 mmol, and more specifically 0.1 mmol to 1 mmol, based on 100 g of the total monomers.
상기 (S3) 단계의 중합은 필요에 따라 극성 첨가제를 더 첨가하여 수행하는 것일 수 있으며, 상기 극성 첨가제는 단량체 총 100 g을 기준으로 0.001 g 내지 50 g, 구체적으로는 0.001 g 내지 10 g, 더욱 구체적으로는 0.005 g 내지 0.1 g으로 첨가하는 것일 수 있다.The polymerization of the step (S3) may be carried out by further adding a polar additive as needed, the polar additive is 0.001 g to 50 g, specifically 0.001 g to 10 g, more based on a total of 100 g monomer Specifically, it may be added at 0.005 g to 0.1 g.
또한, 상기 극성 첨가제는 상기 유기 금속 화합물 총 1 mmol을 기준으로 0.001 g 내지 10 g, 구체적으로는 0.005 g 내지 1 g, 더욱 구체적으로는 0.005 g 내지 0.1 g으로 첨가하는 것일 수 있다.The polar additive may be added in an amount of 0.001 g to 10 g, specifically 0.005 g to 1 g, and more specifically 0.005 g to 0.1 g based on 1 mmol of the total organometallic compound.
상기 극성 첨가제는 염, 에테르, 아민 또는 이들 혼합물일 수 있으며, 구체적으로는 테트라하이드로퓨란, 디테트라하이드로퓨릴프로판, 디에틸에테르, 시클로아말에테르, 디프로필에테르, 에틸렌디메틸에테르, 에틸렌디메틸에테르, 디에틸렌글리콜, 디메틸에테르, 3차 부톡시에톡시에탄 비스(3-디메틸아미노에틸)에테르, (디메틸아미노에틸)에틸에테르, 트리메틸아민, 트리에틸아민, 트리프로필아민 및 테트라메틸에틸렌디아민으로 이루어진 군으로부터 선택된 1종 이상인 것일 수 있다. 더욱 구체적으로는 디테트라히드로프로필프로판, 트리에틸아민 또는 테트라메틸에틸렌디아민일 수 있다.The polar additives may be salts, ethers, amines or mixtures thereof, specifically tetrahydrofuran, ditetrahydrofurylpropane, diethyl ether, cycloamal ether, dipropyl ether, ethylene dimethyl ether, ethylene dimethyl ether, di From the group consisting of ethylene glycol, dimethyl ether, tertiary butoxyethoxyethane bis (3-dimethylaminoethyl) ether, (dimethylaminoethyl) ethyl ether, trimethylamine, triethylamine, tripropylamine and tetramethylethylenediamine It may be one or more selected. More specifically, it may be ditetrahydropropylpropane, triethylamine or tetramethylethylenediamine.
본 발명의 일 실시예에 따른 제조방법은 상기의 극성 첨가제를 사용함으로써 공액디엔계 단량체, 또는 공액디엔계 단량체 및 방향족 비닐계 단량체를 공중합시키는 경우 이들의 반응 속도 차이를 보완해줌으로써 랜덤 공중합체를 용이하게 형성할 수 있도록 유도할 수 있다.The preparation method according to an embodiment of the present invention is a random copolymer by compensating for the difference in reaction rate when copolymerizing a conjugated diene monomer, or a conjugated diene monomer and an aromatic vinyl monomer by using the polar additives described above. It can be induced to be easily formed.
상기 (S3) 단계의 중합은 음이온 중합일 수 있고, 구체적으로는 음이온에 의한 성장반응에 의해 활성 부위를 얻는 리빙 음이온 중합일 수 있다.The polymerization of the step (S3) may be anionic polymerization, specifically, it may be a living anion polymerization to obtain an active site by a growth reaction by anion.
또한, 상기 중합은 승온 중합, 등온 중합 또는 정온 중합(단열 중합)일 수 있다.In addition, the polymerization may be elevated temperature polymerization, isothermal polymerization or constant temperature polymerization (thermal insulation polymerization).
여기에서, 정온 중합은 알칼리 금속 화합물을 투입한 이후 임의로 열을 가하지 않고 자체 반응열로 중합시키는 단계를 포함하는 중합방법을 나타내는 것이고, 상기 승온 중합은 상기 알칼리 금속 화합물을 투입한 이후 임의로 열을 가하여 온도를 증가시키는 중합방법을 나타내는 것이며, 상기 등온 중합은 상기 알칼리 금속 화합물을 투입한 이후 열을 가하여 열을 증가시키거나 열을 뺏어 중합물의 온도를 일정하게 유지하는 중합방법을 나타내는 것이다.Here, the constant temperature polymerization refers to a polymerization method including the step of polymerizing with the heat of reaction itself without adding any heat after the addition of the alkali metal compound, and the temperature rising polymerization is a temperature by optionally applying heat after the addition of the alkali metal compound The isothermal polymerization refers to a polymerization method of increasing the heat by adding heat after the addition of the alkali metal compound or taking away the heat to maintain a constant temperature of the polymerization product.
상기 중합은 -20℃ 내지 200℃의 온도범위에서 수행하는 것일 수 있으며, 구체적으로는 0℃ 내지 150℃, 더욱 구체적으로는 10℃ 내지 120℃의 온도범위에서 수행하는 것일 수 있다.The polymerization may be performed at a temperature range of -20 ° C to 200 ° C, specifically 0 ° C to 150 ° C, and more specifically 10 ° C to 120 ° C.
상기 (S4) 단계는 변성 공액디엔계 중합체를 제조하기 위하여, 상기 활성 중합체와 변성제와 반응시키는 단계이다.The step (S4) is a step of reacting the active polymer with a modifier to prepare a modified conjugated diene-based polymer.
상기 변성제는 음이온 반응성이 높아 중합체의 활성 부위와 용이하게 작용할 수 있으며, 이에 변성을 용이하게 수행할 수 있는 변성제가 바람직할 수 있다.The denaturant may have high anion reactivity and thus may easily act with the active site of the polymer, and thus, a denaturant that may easily perform denaturation may be preferable.
본 발명의 일 실시예에 따른 변성제는 하기 화학식 6으로 표시되는 화합물을 포함하는 것일 수 있다.The modifier according to the embodiment of the present invention may include a compound represented by the following Formula 6.
[화학식 6][Formula 6]
Figure PCTKR2016012519-appb-I000025
Figure PCTKR2016012519-appb-I000025
상기 화학식 6에서, R3은 탄소수 1 내지 20의 알킬기 또는 알킬실릴기일 수 있고, R4는 탄소수 1 내지 20의 알킬렌기일 수 있으며, R5 및 R6은 각각 독립적으로 탄소수 1 내지 20의 알킬기일 수 있고, k는 0, 1 또는 2일 수 있으며, d는 1, 2 또는 3일 수 있다.In Formula 6, R 3 may be an alkyl group or alkylsilyl group having 1 to 20 carbon atoms, R 4 may be an alkylene group having 1 to 20 carbon atoms, and R 5 and R 6 are each independently an alkyl group having 1 to 20 carbon atoms. K may be 0, 1 or 2, and d may be 1, 2 or 3.
구체적인 예로, 상기 화학식 6으로 표시되는 화합물은 하기 화학식 6-1 및 6-2으로 표시되는 화합물로 이루어진 군으로부터 선택된 1종일 수 있다.As a specific example, the compound represented by Formula 6 may be one selected from the group consisting of compounds represented by Formulas 6-1 and 6-2.
[화학식 6-1][Formula 6-1]
Figure PCTKR2016012519-appb-I000026
Figure PCTKR2016012519-appb-I000026
[화학식 6-2][Formula 6-2]
Figure PCTKR2016012519-appb-I000027
Figure PCTKR2016012519-appb-I000027
이 경우, 변성 공액디엔계 중합체가 중합 개시제 유래 작용기를 포함하는 일측 말단 외에 타측 말단에 상기 화학식 6으로 표시되는 화합물을 포함하는 변성제 유래 작용기를 포함함으로써, 무기 충진제와의 상호작용이 뛰어나고, 상기 변성제에 의해 커플링된 변성 공액디엔계 중합체 간의 선형성이 높아 내마모성이 뛰어난 효과가 있다.In this case, the modified conjugated diene-based polymer includes a modifier-derived functional group containing a compound represented by the formula (6) at the other end in addition to one end containing a functional group derived from a polymerization initiator, thereby excellent interaction with the inorganic filler, the modifier The linearity between the modified conjugated diene-based polymer coupled by the has a high wear resistance effect.
또 다른 예로, 본 발명의 일 실시예에 따른 변성제는 하기 화학식 7로 표시되는 화합물을 포함하는 것일 수 있다.As another example, the denaturant according to one embodiment of the present invention may include a compound represented by the following Chemical Formula 7.
[화학식 7][Formula 7]
Figure PCTKR2016012519-appb-I000028
Figure PCTKR2016012519-appb-I000028
상기 화학식 7에서, R7, R8 및 R11은 각각 독립적으로 탄소수 1 내지 10의 알킬렌기일 수 있고, R9, R10, R12 및 R13은 각각 독립적으로 탄소수 1 내지 10의 알킬기일 수 있으며, R14는 수소 또는 탄소수 1 내지 10의 알킬기일 수 있고, b 및 c는 각각 독립적으로 0, 1, 2 또는 3이고, b+c≥1일 수 있으며, A는
Figure PCTKR2016012519-appb-I000029
또는
Figure PCTKR2016012519-appb-I000030
일 수 있으며, 이 때, R15, R16, R17 및 R18은 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬기일 수 있다.
In Formula 7, R 7 , R 8, and R 11 may each independently be an alkylene group having 1 to 10 carbon atoms, and R 9 , R 10 , R 12, and R 13 may each independently be an alkyl group having 1 to 10 carbon atoms. R 14 may be hydrogen or an alkyl group having 1 to 10 carbon atoms, b and c may be each independently 0, 1, 2 or 3, b + c ≧ 1, and A is
Figure PCTKR2016012519-appb-I000029
or
Figure PCTKR2016012519-appb-I000030
In this case, R 15 , R 16 , R 17 and R 18 may be each independently hydrogen or an alkyl group having 1 to 10 carbon atoms.
구체적인 예로, 상기 화학식 7로 표시되는 화합물은 하기 화학식 7-1 및 7-2로 표시되는 화합물로 이루어진 군으로부터 선택된 1종일 수 있다.As a specific example, the compound represented by Formula 7 may be one selected from the group consisting of compounds represented by Formulas 7-1 and 7-2.
[화학식 7-1][Formula 7-1]
Figure PCTKR2016012519-appb-I000031
Figure PCTKR2016012519-appb-I000031
[화학식 7-2][Formula 7-2]
Figure PCTKR2016012519-appb-I000032
Figure PCTKR2016012519-appb-I000032
이 경우, 변성 공액디엔계 중합체가 중합 개시제 유래 작용기를 포함하는 일측 말단 외에 타측 말단에 상기 화학식 7로 표시되는 화합물을 포함하는 변성제 유래 작용기를 포함함으로써, 무기 충진제와의 상호작용이 매우 뛰어나고, 인장특성 및 점탄성 특성이 우수한 효과가 있다.In this case, the modified conjugated diene-based polymer includes a modifier-derived functional group containing a compound represented by the formula (7) at the other end in addition to one end containing a functional group derived from a polymerization initiator, so that the interaction with the inorganic filler is very excellent, tensile Properties and viscoelastic properties have excellent effects.
또 다른 예로, 본 발명의 일 실시예에 따른 변성제는 하기 화학식 8로 표시되는 화합물을 포함하는 것일 수 있다.As another example, the denaturant according to an embodiment of the present invention may include a compound represented by the following Formula 8.
[화학식 8][Formula 8]
Figure PCTKR2016012519-appb-I000033
Figure PCTKR2016012519-appb-I000033
상기 화학식 8에서, R19 및 R20은 각각 독립적으로 탄소수 1 내지 20의 알킬기일 수 있고, R21은 하기 화학식 9 내지 12로 이루어진 군으로부터 선택된 1종의 작용기일 수 있으며, e는 1 또는 2일 수 있고, f는 0 내지 2로부터 선택된 정수이되 e 및 f가 동시에 2는 아닐 수 있으며,In Formula 8, R 19 and R 20 may be each independently an alkyl group having 1 to 20 carbon atoms, R 21 may be one functional group selected from the group consisting of Formula 9 to 12, e is 1 or 2 F may be an integer selected from 0 to 2, but e and f may not be 2 at the same time,
[화학식 9][Formula 9]
Figure PCTKR2016012519-appb-I000034
Figure PCTKR2016012519-appb-I000034
[화학식 10][Formula 10]
Figure PCTKR2016012519-appb-I000035
Figure PCTKR2016012519-appb-I000035
[화학식 11][Formula 11]
Figure PCTKR2016012519-appb-I000036
Figure PCTKR2016012519-appb-I000036
[화학식 12][Formula 12]
Figure PCTKR2016012519-appb-I000037
Figure PCTKR2016012519-appb-I000037
상기 화학식 9 내지 12에서, R22, R23, R27, R28, R29, R32 및 R35는 각각 독립적으로 탄소수 1 내지 20의 선형 또는 분지형 알킬렌기일 수 있고, R24, R25, R26, R30, R33, R34, R36 및 R37은 각각 독립적으로 탄소수 1 내지 20의 알킬기 또는 알킬실릴기일 수 있으며, R31은 탄소수 1 내지 20의 3가 탄화수소기일 수 있다.In Formulas 9 to 12, R 22 , R 23 , R 27 , R 28 , R 29 , R 32, and R 35 may each independently be a linear or branched alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 , R 26 , R 30 , R 33 , R 34 , R 36 and R 37 may each independently be an alkyl or alkylsilyl group having 1 to 20 carbon atoms, and R 31 may be a trivalent hydrocarbon group having 1 to 20 carbon atoms. .
구체적인 예로, 상기 화학식 8로 표시되는 화합물은 하기 화학식 13 내지 17로 표시되는 화합물로 이루어진 군으로부터 선택된 1종일 수 있다.As a specific example, the compound represented by Chemical Formula 8 may be one selected from the group consisting of compounds represented by the following Chemical Formulas 13 to 17.
[화학식 13][Formula 13]
Figure PCTKR2016012519-appb-I000038
Figure PCTKR2016012519-appb-I000038
[화학식 14][Formula 14]
Figure PCTKR2016012519-appb-I000039
Figure PCTKR2016012519-appb-I000039
[화학식 15][Formula 15]
Figure PCTKR2016012519-appb-I000040
Figure PCTKR2016012519-appb-I000040
[화학식 16][Formula 16]
Figure PCTKR2016012519-appb-I000041
Figure PCTKR2016012519-appb-I000041
[화학식 17][Formula 17]
Figure PCTKR2016012519-appb-I000042
Figure PCTKR2016012519-appb-I000042
상기 화학식 13 내지 17에서, Me는 메틸기이고, Et는 에틸기이다.In Formulas 13 to 17, Me is a methyl group, Et is an ethyl group.
이 경우, 변성 공액디엔계 중합체가 중합 개시제 유래 작용기를 포함하는 일측 말단 외에 타측 말단에 상기 화학식 8로 표시되는 화합물을 포함하는 변성제 유래 작용기를 포함함으로써, 무기 충진제와의 상호작용이 우수하고, 인장특성 및 점탄성 특성이 개선되는 효과가 있다.In this case, the modified conjugated diene-based polymer includes a modifier-derived functional group containing the compound represented by Formula 8 at the other end in addition to one end including the functional group derived from the polymerization initiator, thereby excellent in interaction with the inorganic filler and excellent in tensile There is an effect that the properties and viscoelastic properties are improved.
본 발명의 일 실시예 따른 변성제는 1종 또는 2종 이상을 혼합하여 상기 반응에 사용하는 것일 수 있다.The modifying agent according to an embodiment of the present invention may be used in the reaction by mixing one or two or more kinds.
상기 화학식 6 내지 8로 표시되는 화합물로 이루어진 군으로부터 선택된 1종 이상을 포함하는 변성제는 상기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제 1몰 대비 0.1 mol 내지 10 mol의 양으로 사용하는 것일 수 있다. 구체적으로는 상기 변성제는 중합 개시제 1몰 대비 0.3 mol 내지 2 mol로 사용하는 것일 수 있다. 만약, 상기 변성제를 상기의 비율 범위가 되는 양으로 사용하는 경우 최적 성능의 변성반응을 수행할 수 있어, 고변성율의 공액디엔계 중합체를 얻을 수 있다.The modifying agent including at least one selected from the group consisting of the compounds represented by Formulas 6 to 8 may be used in an amount of 0.1 mol to 10 mol relative to 1 mol of the polymerization initiator including the compound represented by Formula 1. . Specifically, the modifier may be used in 0.3 mol to 2 mol relative to 1 mole of the polymerization initiator. If the denaturant is used in an amount within the ratio range, it is possible to perform a modification reaction of optimum performance, thereby obtaining a conjugated diene polymer having a high modification rate.
상기 (S4) 단계의 반응은 중합체에 관능기를 도입시키기 위한 변성 반응으로, 0℃ 내지 90℃에서 1분 내지 5시간 동안 반응을 수행하는 것일 수 있다.The reaction of the step (S4) is a modification reaction for introducing a functional group into the polymer, it may be to perform the reaction for 1 minute to 5 hours at 0 ℃ to 90 ℃.
또한, 본 발명의 일 실시예에 따른 상기 변성 공액디엔계 중합체의 제조방법은 회분식(배치식) 또는 1종 이상의 반응기를 포함하는 연속식 중합방법에 의하여 수행하는 것일 수 있다.In addition, the modified conjugated diene-based polymer manufacturing method according to an embodiment of the present invention may be carried out by a batch polymerization (batch) or a continuous polymerization method comprising one or more reactors.
본 발명의 일 실시예에 따른 제조방법은 상기 (S4) 단계 이후에 필요에 따라 용매 및 미반응 단량체 회수 및 건조 중 1 이상의 단계를 더 포함할 수 있다.The preparation method according to an embodiment of the present invention may further include one or more steps of recovering and drying the solvent and the unreacted monomer, if necessary, after the step (S4).
또한, 상기 변성제는 25℃, 1기압에서 비극성 용매, 예컨대 헥산 100 g에 대한 용해도(solubility)가 10 g 이상인 것일 수 있다. 여기에서, 변성제의 용해도는 육안에 의한 관찰시 탁한 현상 없이 맑게 용해되는 정도를 의미하는 것이다. 이와 같이 높은 용해도를 나타냄으로써 중합체에 대한 우수한 변성율을 나타낼 수 있다.In addition, the denaturant may be a solubility of at least 10 g in a nonpolar solvent, such as 100 g of hexane at 25 ° C., 1 atmosphere. Here, the solubility of the denaturant means the degree of clear dissolution without a hazy phenomenon when observed by the naked eye. By exhibiting such high solubility, it is possible to exhibit excellent denaturation rate for the polymer.
한편, 본 발명에 따른 상기 중합 개시제 및 상기 변성제는 무기 충진제 및 용매에 대한 친화성을 최대화할 수 있는 최적화된 관능기를 가짐으로써, 공액디엔계 중합체의 중합 개시제 및 변성제로 사용되어 상기 공액디엔계 중합체에 우수한 점탄성, 인장특성, 젖은 노면 저항성 및 가공성을 부여할 수 있는 효과가 있다.Meanwhile, the polymerization initiator and the denaturant according to the present invention have an optimized functional group capable of maximizing affinity for inorganic fillers and solvents, and thus are used as polymerization initiators and modifiers of conjugated diene-based polymers. It has an effect that can impart excellent viscoelasticity, tensile properties, wet road resistance and workability.
이에, 본 발명은 하기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 변성 공액디엔계 중합체를 제공한다.Accordingly, the present invention provides a modified conjugated diene-based polymer comprising a functional group derived from a polymerization initiator represented by the following Formula 1 at one end.
[화학식 1][Formula 1]
Figure PCTKR2016012519-appb-I000043
Figure PCTKR2016012519-appb-I000043
상기 화학식 1의 각 치환기에 대한 정의는 앞서 정의한 바와 같다.Definitions for each substituent of Formula 1 are as defined above.
구체적인 예로, 상기 변성 공액디엔계 중합체는 상기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 공액디엔계 중합체 사슬(P)을 포함하고, 하기 화학식 18로 표시되는 화합물의 형태로 표시될 수 있다.As a specific example, the modified conjugated diene-based polymer may include a conjugated diene-based polymer chain (P) including a polymerization initiator-derived functional group represented by Chemical Formula 1 at one end thereof, and be represented by the form of a compound represented by the following Chemical Formula 18: Can be.
[화학식 18][Formula 18]
Figure PCTKR2016012519-appb-I000044
Figure PCTKR2016012519-appb-I000044
상기 화학식 18에서, R70은 탄소수 1 내지 20의 알킬기 또는 알킬실릴기일 수 있고, R38은 탄소수 1 내지 20의 알킬렌기일 수 있으며, R39 및 R40은 각각 독립적으로 탄소수 1 내지 20의 알킬기일 수 있고, k는 0, 1 또는 2일 수 있으며, k+j는 1, 2 또는 3일 수 있고, d'는 1, 2 또는 3일 수 있다.In Formula 18, R 70 may be an alkyl group or alkylsilyl group having 1 to 20 carbon atoms, R 38 may be an alkylene group having 1 to 20 carbon atoms, and R 39 and R 40 are each independently an alkyl group having 1 to 20 carbon atoms. K may be 0, 1 or 2, k + j may be 1, 2 or 3, and d 'may be 1, 2 or 3.
또 다른 예로, 상기 변성 공액디엔계 중합체는 상기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 공액디엔계 중합체 사슬(P)을 포함하고, 하기 화학식 19로 표시되는 화합물의 형태로 표시될 수 있다.As another example, the modified conjugated diene-based polymer includes a conjugated diene-based polymer chain (P) including a polymerization initiator-derived functional group represented by Chemical Formula 1 at one end thereof, and is represented by the form of a compound represented by the following Chemical Formula 19: Can be.
[화학식 19][Formula 19]
Figure PCTKR2016012519-appb-I000045
Figure PCTKR2016012519-appb-I000045
상기 화학식 19에서, R41, R42 및 R45는 각각 독립적으로 탄소수 1 내지 10의 알킬렌기일 수 있고, R43, R44, R46 및 R47은 각각 독립적으로 탄소수 1 내지 10의 알킬기일 수 있으며, R48은 수소 또는 탄소수 1 내지 10의 알킬기일 수 있고, b 및 c는 각각 독립적으로 0, 1 또는 2일 수 있으며, y 및 q는 각각 독립적으로 1, 2 또는 3일 수 있고, b+y 및 c+q는 각각 독립적으로 1, 2 또는 3일 수 있으며, A는
Figure PCTKR2016012519-appb-I000046
또는
Figure PCTKR2016012519-appb-I000047
일 수 있고, 이 때, R49, R50, R51 및 R52는 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬기일 수 있다.
In Formula 19, R 41 , R 42, and R 45 may each independently be an alkylene group having 1 to 10 carbon atoms, and R 43 , R 44 , R 46, and R 47 may each independently be an alkyl group having 1 to 10 carbon atoms. R 48 may be hydrogen or an alkyl group having 1 to 10 carbon atoms, b and c may be each independently 0, 1 or 2, y and q may be each independently 1, 2 or 3, b + y and c + q can each independently be 1, 2 or 3, and A is
Figure PCTKR2016012519-appb-I000046
or
Figure PCTKR2016012519-appb-I000047
In this case, R 49 , R 50 , R 51 and R 52 may be each independently hydrogen or an alkyl group having 1 to 10 carbon atoms.
보다 구체적인 예로, 상기 화학식 19로 표시되는 화합물은 하기 화학식 19-1 및 화학식 19-2로 표시되는 화합물로 이루어진 군으로부터 선택된 1종일 수 있다.More specifically, the compound represented by Formula 19 may be one selected from the group consisting of compounds represented by Formulas 19-1 and 19-2.
[화학식 19-1][Formula 19-1]
Figure PCTKR2016012519-appb-I000048
Figure PCTKR2016012519-appb-I000048
[화학식 19-2][Formula 19-2]
Figure PCTKR2016012519-appb-I000049
Figure PCTKR2016012519-appb-I000049
상기 화학식 19-1 및 화학식 19-2에서, R55, R56, R58, R59, R62, R63, R65 및 R66은 각각 독립적으로 탄소수 1 내지 10의 알킬기일 수 있고, R53, R54, R57, R60, R61 및 R64는 각각 독립적으로 탄소수 1 내지 10의 알킬렌기일 수 있으며, b 및 c는 각각 독립적으로 0, 1 또는 2일 수 있고, y 및 q는 각각 독립적으로 1, 2 또는 3일 수 있으며, b+y 및 c+q는 각각 독립적으로 1, 2 또는 3일 수 있다.In Formulas 19-1 and 19-2, R 55 , R 56 , R 58 , R 59 , R 62 , R 63 , R 65 and R 66 may each independently be an alkyl group having 1 to 10 carbon atoms, R 53 , R 54 , R 57 , R 60 , R 61 and R 64 may each independently be an alkylene group having 1 to 10 carbon atoms, b and c may each independently be 0, 1 or 2, and y and q May be independently 1, 2 or 3, and b + y and c + q may be independently 1, 2 or 3, respectively.
또 다른 예로, 상기 변성 공액디엔계 중합체는 상기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 공액디엔계 중합체 사슬(P)을 포함하고, 하기 화학식 20으로 표시되는 화합물의 형태로 표시될 수 있다.As another example, the modified conjugated diene-based polymer includes a conjugated diene-based polymer chain (P) including a polymerization initiator-derived functional group represented by Chemical Formula 1 at one end thereof, and is represented by the form of a compound represented by the following Chemical Formula 20: Can be.
[화학식 20][Formula 20]
Figure PCTKR2016012519-appb-I000050
Figure PCTKR2016012519-appb-I000050
상기 화학식 20에서, R67 및 R68은 각각 독립적으로 탄소수 1 내지 20의 알킬기일 수 있고, R69는 하기 화학식 9 내지 12로 이루어진 군으로부터 선택된 1종의 작용기일 수 있으며, e는 1 또는 2일 수 있고, f는 0 또는 1일 수 있으며, g는 1 내지 3에서 선택된 정수일 수 있고,In Formula 20, R 67 and R 68 may each independently be an alkyl group having 1 to 20 carbon atoms, R 69 may be one functional group selected from the group consisting of Formulas 9 to 12, e is 1 or 2 May be, f may be 0 or 1, g may be an integer selected from 1 to 3,
[화학식 9][Formula 9]
Figure PCTKR2016012519-appb-I000051
Figure PCTKR2016012519-appb-I000051
[화학식 10][Formula 10]
Figure PCTKR2016012519-appb-I000052
Figure PCTKR2016012519-appb-I000052
[화학식 11][Formula 11]
Figure PCTKR2016012519-appb-I000053
Figure PCTKR2016012519-appb-I000053
[화학식 12][Formula 12]
Figure PCTKR2016012519-appb-I000054
Figure PCTKR2016012519-appb-I000054
상기 화학식 9 내지 12에서, R22, R23, R27, R28, R29, R32 및 R35는 각각 독립적으로 탄소수 1 내지 20의 선형 또는 분지형 알킬렌기일 수 있고, R24, R25, R26, R30, R33, R34, R36 및 R37은 각각 독립적으로 탄소수 1 내지 20의 알킬기 또는 알킬실릴기일 수 있으며, R31은 탄소수 1 내지 20의 3가 탄화수소기일 수 있다.In Formulas 9 to 12, R 22 , R 23 , R 27 , R 28 , R 29 , R 32, and R 35 may each independently be a linear or branched alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 , R 26 , R 30 , R 33 , R 34 , R 36 and R 37 may each independently be an alkyl or alkylsilyl group having 1 to 20 carbon atoms, and R 31 may be a trivalent hydrocarbon group having 1 to 20 carbon atoms. .
보다 구체적인 예로, 상기 화학식 20으로 표시되는 화합물은 하기 화학식 21 내지 25로 표시되는 화합물로 이루어진 군으로부터 선택된 1종일 수 있다.More specifically, the compound represented by Chemical Formula 20 may be one selected from the group consisting of compounds represented by the following Chemical Formulas 21 to 25.
[화학식 21][Formula 21]
Figure PCTKR2016012519-appb-I000055
Figure PCTKR2016012519-appb-I000055
[화학식 22][Formula 22]
Figure PCTKR2016012519-appb-I000056
Figure PCTKR2016012519-appb-I000056
[화학식 23][Formula 23]
Figure PCTKR2016012519-appb-I000057
Figure PCTKR2016012519-appb-I000057
[화학식 24][Formula 24]
Figure PCTKR2016012519-appb-I000058
Figure PCTKR2016012519-appb-I000058
[화학식 25][Formula 25]
Figure PCTKR2016012519-appb-I000059
Figure PCTKR2016012519-appb-I000059
상기 화학식 21 내지 25에서, Me는 메틸기이고, Et는 에틸기이며, z는 0, 1 또는 2일 수 있고, r는 1 또는 2일 수 있다.In Formulas 21 to 25, Me is a methyl group, Et is an ethyl group, z may be 0, 1 or 2, and r may be 1 or 2.
상기 공액디엔계 중합체 사슬은 공액디엔계 단량체의 단독 중합체 또는 공액디엔계 단량체와 방향족 비닐계 단량체의 공중합체로부터 유래된 것일 수 있다. 따라서, 본 발명의 일 실시예에 따른 상기 공액디엔계 중합체는 공액디엔계 단량체 유래단위 및 방향족 비닐계 단량체 유래단위를 포함할 수 있다.The conjugated diene polymer chain may be derived from a homopolymer of a conjugated diene monomer or a copolymer of a conjugated diene monomer and an aromatic vinyl monomer. Therefore, the conjugated diene polymer according to an embodiment of the present invention may include a conjugated diene monomer derived unit and an aromatic vinyl monomer derived unit.
본 발명에서 용어 “유래단위”는 어떤 물질로부터 기인한 성분, 구조 또는 그 물질 자체를 나타내는 것일 수 있다.In the present invention, the term "derived unit" may refer to a component, a structure, or the substance itself resulting from a substance.
한편, 상기 변성 공액디엔계 중합체는 단독 중합체이거나 혹은 공중합체인 것일 수 있으며, 상기 변성 공액디엔계 중합체가 단독 중합체인 경우 변성 공액디엔 중합체일 수 있고, 상기 변성 공액디엔계 중합체가 공중합체인 경우 상기 변성 공액디엔계 중합체는 공액디엔계 단량체 유래단위 및 방향족 비닐계 단량체 유래단위를 포함하는 것일 수 있다. 또한, 상기 변성 공액디엔계 중합체가 공중합체인 경우, 상기 공중합체는 랜덤 공중합체인 것일 수 있다.On the other hand, the modified conjugated diene-based polymer may be a homopolymer or a copolymer, when the modified conjugated diene-based polymer is a homopolymer may be a modified conjugated diene polymer, when the modified conjugated diene-based polymer is a copolymer The conjugated diene polymer may include a conjugated diene monomer derived unit and an aromatic vinyl monomer derived unit. In addition, when the modified conjugated diene-based polymer is a copolymer, the copolymer may be a random copolymer.
본 발명에서 용어 “랜덤 공중합체(random copolymer)”는 공중합체를 이루는 구성 단위가 무질서하게 배열된 것을 나타내는 것일 수 있다.In the present invention, the term "random copolymer" may indicate that the structural units constituting the copolymer are randomly arranged.
상기 공액디엔계 단량체는 특별히 제한되는 것은 아니나, 예컨대 1,3-부타디엔, 2,3-디메닐-1,3-부타디엔, 피페릴렌, 3-부틸-1,3-옥타디엔, 이소프렌 및 2-페닐-1,3-부타디엔으로 이루어진 군으로부터 선택된 1종 이상인 것일 수 있다.The conjugated diene monomer is not particularly limited, but for example, 1,3-butadiene, 2,3-dimenyl-1,3-butadiene, piperylene, 3-butyl-1,3-octadiene, isoprene and 2- It may be one or more selected from the group consisting of phenyl-1,3-butadiene.
상기 변성 공액디엔계 중합체가 공중합체인 경우, 공액디엔계 단량체 유래단위를 50 중량% 이상, 구체적으로는 60 중량% 내지 90 중량%, 더 구체적으로는 60 중량% 내지 85 중량%로 포함하는 것일 수 있다.When the modified conjugated diene-based polymer is a copolymer, the conjugated diene-based monomer derived unit may be at least 50% by weight, specifically 60% by weight to 90% by weight, more specifically 60% by weight to 85% by weight. have.
상기 방향족 비닐계 단량체는 특별히 제한되는 것은 아니나, 예컨대 스티렌, α-메틸 스티렌, 3-메틸 스티렌, 4-메틸 스티렌, 4-프로필스티렌, 1-비닐나프탈렌, 4-사이클로헥실스티렌, 4-(p-메틸페닐)스티렌 및 1-비닐-5-헥실나프탈렌으로 이루어진 군으로부터 선택된 1종 이상인 것일 수 있다.The aromatic vinyl monomer is not particularly limited, but for example, styrene, α-methyl styrene, 3-methyl styrene, 4-methyl styrene, 4-propylstyrene, 1-vinylnaphthalene, 4-cyclohexyl styrene, 4- (p It may be one or more selected from the group consisting of -methylphenyl) styrene and 1-vinyl-5-hexylnaphthalene.
상기 변성 공액디엔계 중합체가 공중합체인 경우, 방향족 비닐계 단량체 유래 단위를 50 중량% 이하, 구체적으로는 0.0001 중량% 내지 50 중량%, 더욱 구체적으로는 15 중량% 내지 40 중량%의 양으로 포함하는 것일 수 있다.When the modified conjugated diene-based polymer is a copolymer, the aromatic vinyl monomer-derived unit comprises 50 wt% or less, specifically 0.0001 wt% to 50 wt%, more specifically 15 wt% to 40 wt%. It may be.
또한, 상기 변성 공액디엔계 중합체는 수평균분자량이 10,000 g/mol 내지 10,000,000 g/mol, 구체적으로는 100,000 g/mol 내지 2,000,000 g/mol, 보다 구체적으로는 120,000 g/mol 내지 1,500,000 g/mol일 수 있다.In addition, the modified conjugated diene-based polymer has a number average molecular weight of 10,000 g / mol to 10,000,000 g / mol, specifically 100,000 g / mol to 2,000,000 g / mol, more specifically 120,000 g / mol to 1,500,000 g / mol days Can be.
상기 변성 공액디엔계 중합체는 분자량 분포(Mw/Mn)가 1.0 내지 8.0, 구체적으로는 1.0 내지 4.0, 보다 구체적으로는 1.0 내지 3.5일 수 있다. 상기 변성 공액디엔계 중합체가 상기의 분자량 분포를 갖는 경우, 이를 포함하는 고무 조성물의 가공성이 개선되고 결과적으로 제조된 성형품의 기계적 특성, 저연비 특성 및 내마모성이 향상될 수 있다.The modified conjugated diene-based polymer may have a molecular weight distribution (Mw / Mn) of 1.0 to 8.0, specifically 1.0 to 4.0, more specifically 1.0 to 3.5. When the modified conjugated diene-based polymer has the above molecular weight distribution, the processability of the rubber composition including the same may be improved, and as a result, mechanical properties, low fuel consumption characteristics, and wear resistance of the manufactured molded article may be improved.
또한, 상기 변성 공액디엔계 중합체는 비닐 함량이 5 중량% 이상, 구체적으로는 10 중량% 이상, 보다 구체적으로는 14 중량% 내지 70 중량%일 수 있다. 만약, 상기 변성 공액디엔계 중합체가 상기 범위의 비닐 함량을 나타내는 경우 유리전이온도가 적절한 범위로 조절될 수 있어 타이어에 적용 시 주행저항 및 제동력과 같은 타이어에 요구되는 물성을 만족시킬 수 있을 뿐만 아니라, 연료소모를 줄이는 효과가 있다.In addition, the modified conjugated diene-based polymer may have a vinyl content of 5% by weight or more, specifically 10% by weight or more, and more specifically 14% by weight to 70% by weight. If the modified conjugated diene-based polymer exhibits a vinyl content in the above range, the glass transition temperature can be adjusted to an appropriate range, thereby not only satisfying the properties required for the tire such as running resistance and braking force when applied to the tire. This has the effect of reducing fuel consumption.
여기에서, 상기 비닐 함량은 비닐기를 갖는 단량체와 방향족 비닐계 단량체로 이루어진 공액디엔계 공중합체 100 중량%에 대하여 1,4-첨가가 아닌 1,2-첨가된 공액디엔계 단량체의 함량을 의미한다.Herein, the vinyl content refers to the content of 1,2-added conjugated diene monomer, not 1,4-addition, based on 100% by weight of the conjugated diene copolymer composed of a monomer having a vinyl group and an aromatic vinyl monomer. .
또한, 상기 변성 공액디엔계 중합체는 점탄성의 특징에 있어서, 실리카 배합 후 DMA를 통하여 10 Hz로 측정하는 경우, O ℃에서의 Tan δ값(Tanδ at 0℃)은 0.4 내지 1, 또는 0.5 내지 1이고, 이 범위 내에서 종래 발명에 비해 노면 저항 또는 습윤 저항이 크게 향상되는 효과가 있다.In addition, the modified conjugated diene-based polymer has a characteristic of viscoelasticity, and when measured at 10 Hz through DMA after silica blending, the Tan δ value (Tanδ at 0 ° C.) at O ° C. is 0.4 to 1, or 0.5 to 1 Within this range, there is an effect that the road surface resistance or the wet resistance is greatly improved compared to the conventional invention.
또한, 60℃에서의 Tan δ값(Tanδ at 60℃)은 0.3 내지 0.2, 또는 0.15 내지 0.1일 수 있고, 이 범위 내에서 종래 발명에 비하여 주행저항, 젖은 노면 저항 또는 회전저항(RR)이 크게 향상되는 효과를 보인다.In addition, the Tan δ value (Tan δ at 60 ° C.) at 60 ° C. may be 0.3 to 0.2, or 0.15 to 0.1, and within this range, running resistance, wet road resistance, or rolling resistance (RR) is significantly higher than that of the conventional invention. The effect is improved.
또한, 상기 변성 공액디엔계 중합체는 상기 중합체 전체 몰수 대비 0.00001 중량% 내지 0.001 중량%의 실릴기를 포함할 수 있다. In addition, the modified conjugated diene-based polymer may include 0.00001% to 0.001% by weight of silyl groups based on the total moles of the polymer.
또한, 본 발명은 상기의 변성 공액디엔계 중합체를 포함하는 고무 조성물을 제공한다.The present invention also provides a rubber composition comprising the modified conjugated diene-based polymer.
본 발명의 일 실시예에 따른 상기 고무 조성물은 변성 공액디엔계 중합체를 10 중량% 이상, 구체적으로는 10 중량% 내지 100 중량%, 더욱 구체적으로는 20 중량% 내지 90 중량%의 양으로 포함하는 것일 수 있다. 만약, 상기 변성 공액디엔계 중합체의 함량이 10 중량% 미만인 경우 결과적으로 상기 고무 조성물을 이용하여 제조된 성형품, 예컨대 타이어의 내마모성 및 내균열성 등의 개선효과가 미미할 수 있다.The rubber composition according to an embodiment of the present invention comprises a modified conjugated diene-based polymer in an amount of 10% by weight or more, specifically 10% by weight to 100% by weight, more specifically 20% by weight to 90% by weight. It may be. If the content of the modified conjugated diene-based polymer is less than 10% by weight, the effect of improving the wear resistance and crack resistance of a molded article, for example, a tire manufactured using the rubber composition may be insignificant.
또한, 상기 고무 조성물은 상기 변성 공액디엔계 중합체 외에 필요에 따라 다른 고무 성분을 더 포함할 수 있으며, 이때 상기 고무 성분은 고무 조성물 총 중량에 대하여 90 중량% 이하의 함량으로 포함될 수 있다. 구체적으로는 상기 변성 공액디엔계 중합체 100 중량부에 대하여 1 중량부 내지 900 중량부로 포함되는 것일 수 있다.In addition, the rubber composition may further include other rubber components as needed in addition to the modified conjugated diene-based polymer, wherein the rubber components may be included in an amount of 90% by weight or less based on the total weight of the rubber composition. Specifically, the modified conjugated diene polymer may be included in an amount of 1 part by weight to 900 parts by weight based on 100 parts by weight.
상기 고무 성분은 천연고무 또는 합성고무일 수 있으며, 예컨대 상기 고무 성분은 시스-1,4-폴리이소프렌을 포함하는 천연고무(NR); 상기 일반적인 천연고무를 변성 또는 정제한, 에폭시화 천연고무(ENR), 탈단백 천연고무(DPNR), 수소화 천연고무 등의 변성 천연고무; 스티렌-부타디엔 공중합체(SBR), 폴리부타디엔(BR), 폴리이소프렌(IR), 부틸고무(IIR), 에틸렌-프로필렌 공중합체, 폴리이소부틸렌-코-이소프렌, 네오프렌, 폴리(에틸렌-코-프로필렌), 폴리(스티렌-코-부타디엔), 폴리(스티렌-코-이소프렌), 폴리(스티렌-코-이소프렌-코-부타디엔), 폴리(이소프렌-코-부타디엔), 폴리(에틸렌-코-프로필렌-코-디엔), 폴리설파이드 고무, 아크릴 고무, 우레탄 고무, 실리콘 고무, 에피클로로히드린 고무, 부틸 고무, 할로겐화 부틸 고무 등과 같은 합성고무일 수 있으며, 이들 중 어느 하나 또는 둘 이상의 혼합물이 사용될 수 있다.The rubber component may be natural rubber or synthetic rubber, for example, the rubber component may include natural rubber (NR) including cis-1,4-polyisoprene; Modified natural rubbers such as epoxidized natural rubber (ENR), deproteinized natural rubber (DPNR), and hydrogenated natural rubber obtained by modifying or refining the general natural rubber; Styrene-butadiene copolymer (SBR), polybutadiene (BR), polyisoprene (IR), butyl rubber (IIR), ethylene-propylene copolymer, polyisobutylene-co-isoprene, neoprene, poly (ethylene-co- Propylene), poly (styrene-co-butadiene), poly (styrene-co-isoprene), poly (styrene-co-isoprene-co-butadiene), poly (isoprene-co-butadiene), poly (ethylene-co-propylene Co-diene), polysulfide rubber, acrylic rubber, urethane rubber, silicone rubber, epichlorohydrin rubber, butyl rubber, halogenated butyl rubber, etc., and any one or a mixture of two or more thereof may be used. have.
또한, 상기 고무 조성물은 변성 공액디엔계 중합체 100 중량부에 대하여 0.1 중량부 내지 200 중량부의 충진제를 포함하는 것일 수 있으며, 구체적으로는 10 중량부 내지 120 중량부의 충진제를 포함하는 것일 수 있다.In addition, the rubber composition may include 0.1 parts by weight to 200 parts by weight of a filler based on 100 parts by weight of the modified conjugated diene-based polymer, and specifically, may include 10 parts by weight to 120 parts by weight of a filler.
상기 충진제는 실리카계 충진제일 수 있으며, 상기 실리카계 충진제는 특별히 제한되는 것은 아니나 에컨대, 습식 실리카(함수규산), 건식 실리카(무수규산), 규산칼슘, 규산알루미늄 또는 콜로이드 실리카 등일 수 있다. 보다 구체적으로는 상기 충진제는 파괴 특성의 개량 효과 및 웨트 그립성(wet grip)의 양립 효과가 가장 현저한 습식 실리카일 수 있다.The filler may be a silica-based filler, the silica-based filler is not particularly limited, but may be, for example, wet silica (silicate silicate), dry silica (silicate anhydride), calcium silicate, aluminum silicate or colloidal silica. More specifically, the filler may be a wet silica having the most remarkable effect of improving the breaking characteristics and wet grip (wet grip).
또한, 본 발명의 일실시예에 따른 상기 고무 조성물은 필요에 따라 카본블랙계 충진제를 더 포함할 수 있다.In addition, the rubber composition according to an embodiment of the present invention may further include a carbon black-based filler as needed.
한편, 상기 충진제로서 실리카가 사용될 경우 보강성 및 저발열성 개선을 위해 실란 커플링제가 함께 사용될 수 있다.Meanwhile, when silica is used as the filler, a silane coupling agent may be used together to improve reinforcement and low heat generation.
상기 실란 커플링제로는 구체적으로 비스(3-트리에톡시실릴프로필)테트라술피드, 비스(3-트리에톡시실릴프로필)트리술피드, 비스(3-트리에톡시실릴프로필)디술피드, 비스(2-트리에톡시실릴에틸)테트라술피드, 비스(3-트리메톡시실릴프로필)테트라술피드, 비스(2-트리메톡시실릴에틸)테트라술피드, 3-머캅토프로필트리메톡시실란, 3-머캅토프로필트리에톡시실란, 2-머캅토에틸트리메톡시실란, 2-머캅토에틸트리에톡시실란, 3-트리메톡시실릴프로필-N,N-디메틸티오카르바모일테트라술피드, 3-트리에톡시실릴프로필-N,N-디메틸티오카르바모일테트라술피드, 2-트리에톡시실릴에틸-N,N-디메틸티오카르바모일테트라술피드, 3-트리메톡시실릴프로필벤조티아졸릴테트라술피드, 3-트리에톡시실릴프로필벤졸릴테트라술피드, 3-트리에톡시실릴프로필메타크릴레이트모노술피드, 3-트리메톡시실릴프로필메타크릴레이트모노술피드, 비스(3-디에톡시메틸실릴프로필)테트라술피드, 3-머캅토프로필디메톡시메틸실란, 디메톡시메틸실릴프로필-N,N-디메틸티오카르바모일테트라술피드 또는 디메톡시메틸실릴프로필벤조티아졸릴테트라술피드 등을 들 수 있으며, 이들 중 어느 하나 또는 둘 이상의 혼합물이 사용될 수 있다. 보다 구체적으로는 보강성 개선 효과를 고려할 때 상기 실란커플링제는 비스(3-트리에톡시실릴프로필)폴리술피드 또는 3-트리메톡시실릴프로필벤조티아질테트라술피드일 수 있다.Specific examples of the silane coupling agent include bis (3-triethoxysilylpropyl) tetrasulfide, bis (3-triethoxysilylpropyl) trisulfide, bis (3-triethoxysilylpropyl) disulfide, bis (2-triethoxysilylethyl) tetrasulfide, bis (3-trimethoxysilylpropyl) tetrasulfide, bis (2-trimethoxysilylethyl) tetrasulfide, 3-mercaptopropyltrimethoxysilane , 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N, N-dimethylthiocarbamoyl tetrasul Feed, 3-triethoxysilylpropyl-N, N-dimethylthiocarbamoyl tetrasulfide, 2-triethoxysilylethyl-N, N-dimethylthiocarbamoyl tetrasulfide, 3-trimethoxysilyl Propylbenzothiazolyl tetrasulfide, 3-triethoxysilylpropylbenzolyl tetrasulfide, 3-triethoxysilylpropyl methacrylate Monosulfide, 3-trimethoxysilylpropylmethacrylate monosulfide, bis (3-diethoxymethylsilylpropyl) tetrasulfide, 3-mercaptopropyldimethoxymethylsilane, dimethoxymethylsilylpropyl-N, N-dimethylthiocarbamoyl tetrasulfide or dimethoxymethylsilylpropylbenzothiazolyl tetrasulfide, and the like, and any one or a mixture of two or more thereof may be used. More specifically, in consideration of the reinforcing improvement effect, the silane coupling agent may be bis (3-triethoxysilylpropyl) polysulfide or 3-trimethoxysilylpropylbenzothiazyl tetrasulfide.
또한, 본 발명에 따른 일 실시예에 따른 상기 고무 조성물에 있어서는, 고무 성분으로서 활성 부위에 실리카와의 친화성이 높은 관능기가 도입된 변성 공액디엔계 중합체가 사용되고 있기 때문에, 실란 커플링제의 배합량은 통상의 경우보다 저감될 수 있다. 구체적으로, 상기 실란 커플링제는 실리카 100 중량부에 대하여 1 중량부 내지 20 중량부로 사용될 수 있다. 상기한 범위로 사용될 때, 커플링제로서의 효과가 충분히 발휘되면서도 고무 성분의 겔화를 방지할 수 있다. 보다 구체적으로는 상기 실란 커플링제는 실리카 100 중량부에 대하여 5 중량부 내지 15 중량부로 사용될 수 있다.In addition, in the rubber composition according to one embodiment of the present invention, since the modified conjugated diene-based polymer in which a functional group having high affinity with silica is introduced into the active site as the rubber component, the amount of the silane coupling agent used is It can be reduced than usual. Specifically, the silane coupling agent may be used in an amount of 1 to 20 parts by weight based on 100 parts by weight of silica. When used in the above range, the gelation of the rubber component can be prevented while the effect as a coupling agent is sufficiently exhibited. More specifically, the silane coupling agent may be used in 5 parts by weight to 15 parts by weight based on 100 parts by weight of silica.
또한, 본 발명에 따른 일 실시예에 따른 고무 조성물은 황 가교성일 수 있으며, 이에 따라 가황제를 더 포함할 수 있다. 상기 가황제는 구체적으로 황분말일 수 있으며, 고무 성분 100 중량부에 대하여 0.1 중량부 내지 10 중량부로 포함될 수 있다. 상기 함량범위로 포함될 때, 가황 고무 조성물의 필요한 탄성률 및 강도를 확보할 수 있으며, 동시에 저연비성을 얻을 수 있다.In addition, the rubber composition according to an embodiment of the present invention may be sulfur crosslinkable, and thus may further include a vulcanizing agent. The vulcanizing agent may be specifically sulfur powder, and may be included in an amount of 0.1 parts by weight to 10 parts by weight based on 100 parts by weight of the rubber component. When included in the content range, it is possible to ensure the required elastic modulus and strength of the vulcanized rubber composition, and at the same time obtain a low fuel consumption.
또한, 본 발명에 따른 일 실시예에 따른 고무 조성물은 상기한 성분들 외에, 통상 고무 공업계에서 사용되는 각종 첨가제, 구체적으로는 가황 촉진제, 공정유, 가소제, 노화 방지제, 스코치 방지제, 아연화(zinc white), 스테아르산, 열경화성 수지, 또는 열가소성 수지 등을 더 포함할 수 있다.In addition, the rubber composition according to an embodiment of the present invention, in addition to the above components, various additives commonly used in the rubber industry, in particular, vulcanization accelerators, process oils, plasticizers, anti-aging agents, anti-scoring agents, zinc white (zinc white) ), Stearic acid, a thermosetting resin, or a thermoplastic resin may be further included.
상기 가황 촉진제는 특별히 한정되는 것은 아니며, 구체적으로는 M(2-머캅토벤조티아졸), DM(디벤조티아질디술피드), CZ(N-시클로헥실-2-벤조티아질술펜아미드) 등의 티아졸계 화합물, 혹은 DPG(디페닐구아니딘) 등의 구아니딘계 화합물이 사용될 수 있다. 상기 가황촉진제는 고무 성분 100 중량부에 대하여 0.1 중량부 내지 5 중량부로 포함될 수 있다.The said vulcanization accelerator is not specifically limited, Specifically, M (2-mercapto benzothiazole), DM (dibenzothiazyl disulfide), CZ (N-cyclohexyl-2- benzothiazyl sulfenamide), etc. Thiazole compounds, or guanidine compounds such as DPG (diphenylguanidine) can be used. The vulcanization accelerator may be included in an amount of 0.1 parts by weight to 5 parts by weight based on 100 parts by weight of the rubber component.
또한, 상기 공정유는 고무 조성물내 연화제로서 작용하는 것으로, 구체적으로는 파라핀계, 나프텐계, 또는 방향족계 화합물일 수 있으며, 보다 구체적으로는 인장 강도 및 내마모성을 고려할 때 방향족계 공정유가, 히스테리시스 손실 및 저온 특성을 고려할 때 나프텐계 또는 파라핀계 공정유가 사용될 수 있다. 상기 공정유는 고무 성분 100 중량부에 대하여 100 중량부 이하의 함량으로 포함될 수 있으며, 상기 함량으로 포함될 때, 가황 고무의 인장 강도, 저발열성(저연비성)의 저하를 방지할 수 있다.In addition, the process oil acts as a softener in the rubber composition, specifically, may be a paraffinic, naphthenic, or aromatic compound, and more specifically, aromatic process oil, hysteresis loss in consideration of tensile strength and wear resistance. And naphthenic or paraffinic process oils may be used when considering low temperature properties. The process oil may be included in an amount of 100 parts by weight or less with respect to 100 parts by weight of the rubber component, when included in the content, it is possible to prevent the degradation of tensile strength, low heat generation (low fuel consumption) of the vulcanized rubber.
또한, 상기 노화방지제로는 구체적으로 N-이소프로필-N'-페닐-p-페닐렌디아민, N-(1,3-디메틸부틸)-N'-페닐-p-페닐렌디아민, 6-에톡시-2,2,4-트리메틸-1,2-디히드로퀴놀린, 또는 디페닐아민과 아세톤의 고온 축합물 등을 들 수 있다. 상기 노화방지제는 고무 성분 100 중량부에 대하여 0.1 중량부 내지 6 중량부로 사용될 수 있다.In addition, as the anti-aging agent, specifically N-isopropyl-N'-phenyl-p-phenylenediamine, N- (1,3-dimethylbutyl) -N'-phenyl-p-phenylenediamine, 6- Methoxy-2,2,4-trimethyl-1,2-dihydroquinoline, or a high temperature condensate of diphenylamine and acetone. The anti-aging agent may be used in an amount of 0.1 parts by weight to 6 parts by weight based on 100 parts by weight of the rubber component.
본 발명의 일 실시예에 따른 고무 조성물은 상기 배합 처방에 의해 밴버리 믹서, 롤, 인터널 믹서 등의 혼련기를 사용하여 혼련함으로써 수득될 수 있으며, 또 성형 가공 후 가황 공정에 의해 저발열성이며 내마모성이 우수한 고무 조성물이 수득될 수 있다. 이에 따라 상기 고무 조성물은 타이어 트레드, 언더 트레드, 사이드 월, 카카스 코팅 고무, 벨트 코팅 고무, 비드 필러, 췌이퍼, 또는 비드 코팅 고무 등의 타이어의 각 부재나, 방진고무, 벨트 컨베이어, 호스 등의 각종 공업용 고무 제품의 제조에 유용할 수 있다.The rubber composition according to an embodiment of the present invention can be obtained by kneading using a kneading machine such as a Banbury mixer, a roll, an internal mixer, etc. by the above formulation, and also has low heat resistance and abrasion resistance by a vulcanization process after molding. This excellent rubber composition can be obtained. Accordingly, the rubber composition may be used for tire members such as tire treads, under treads, sidewalls, carcass coated rubbers, belt coated rubbers, bead fillers, pancreapers, or bead coated rubbers, dustproof rubbers, belt conveyors, hoses, and the like. It may be useful for the production of various industrial rubber products.
아울러, 본 발명은 상기 고무 조성물을 이용하여 제조된 타이어를 제공한다. 상기 타이어는 타이어 또는 타이어 트레드를 포함하는 것일 수 있다.In addition, the present invention provides a tire manufactured using the rubber composition. The tire may include a tire or a tire tread.

Claims (20)

  1. 하기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제:A polymerization initiator comprising a compound represented by the following formula (1):
    [화학식 1][Formula 1]
    Figure PCTKR2016012519-appb-I000060
    Figure PCTKR2016012519-appb-I000060
    상기 화학식 1에서,In Chemical Formula 1,
    Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기이고, A1 및 A2는 각각 독립적으로 하기 화학식 2로 표시되는 작용기이며,Cy is a cyclic saturated hydrocarbon group of 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group of 1 to 4 carbon atoms, A 1 and A 2 are each independently a functional group represented by the formula (2),
    [화학식 2][Formula 2]
    Figure PCTKR2016012519-appb-I000061
    Figure PCTKR2016012519-appb-I000061
    상기 화학식 2에서,In Chemical Formula 2,
    R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기이고, X는 탄소수 1 내지 5의 2가 탄화수소기이며, M은 알칼리 금속이고, a는 0 또는 1이다.R is a linear hydrocarbon group having 1 to 20 carbon atoms or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, X is a divalent hydrocarbon group having 1 to 5 carbon atoms, M Is an alkali metal and a is 0 or 1.
  2. 제1항에 있어서,The method of claim 1,
    상기 화학식 1로 표시되는 화합물은 하기 화학식 3으로 표시되는 화합물인 중합 개시제:The compound represented by Chemical Formula 1 is a polymerization initiator represented by Chemical Formula 3 below:
    [화학식 3][Formula 3]
    Figure PCTKR2016012519-appb-I000062
    Figure PCTKR2016012519-appb-I000062
    상기 화학식 3에서,In Chemical Formula 3,
    R1 및 R2는 각각 독립적으로 탄소수 1 내지 20의 선형 탄화수소기이거나, 탄소수 4 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기이고, M1 및 M2는 각각 독립적으로 알칼리 금속이며, m 및 n은 각각 독립적으로 0 내지 5에서 선택된 정수이다.R 1 and R 2 are each independently a linear hydrocarbon group having 1 to 20 carbon atoms, or a mono-cyclic or multicyclic saturated hydrocarbon group having 4 to 20 carbon atoms, and M 1 and M 2 are each Independently an alkali metal, m and n are each independently an integer selected from 0-5.
  3. 제2항에 있어서,The method of claim 2,
    상기 화학식 3에서,In Chemical Formula 3,
    R1 및 R2는 각각 독립적으로 탄소수 1 내지 6의 알킬기이고, M1 및 M2는 각각 독립적으로 Li, Na 및 K 중에서 선택된 것인 중합 개시제.R 1 and R 2 are each independently an alkyl group having 1 to 6 carbon atoms, and M 1 and M 2 are each independently selected from Li, Na, and K.
  4. 제2항에 있어서,The method of claim 2,
    상기 화학식 3으로 표시되는 화합물은 하기 화학식 3-1 내지 3-4로 표시되는 화합물로 이루어진 군으로부터 선택된 1종인 중합 개시제.The compound represented by the formula (3) is a polymerization initiator selected from the group consisting of compounds represented by the following formulas 3-1 to 3-4.
    [화학식 3-1][Formula 3-1]
    Figure PCTKR2016012519-appb-I000063
    Figure PCTKR2016012519-appb-I000063
    [화학식 3-2][Formula 3-2]
    Figure PCTKR2016012519-appb-I000064
    Figure PCTKR2016012519-appb-I000064
    [화학식 3-3][Formula 3-3]
    Figure PCTKR2016012519-appb-I000065
    Figure PCTKR2016012519-appb-I000065
    [화학식 3-4][Formula 3-4]
    Figure PCTKR2016012519-appb-I000066
    Figure PCTKR2016012519-appb-I000066
  5. 용매 중에서 하기 화학식 1a로 표시되는 화합물과, 화학식 4로 표시되는 화합물을 반응시켜 화학식 1b로 표시되는 화합물을 제조하는 단계(S1); 및Preparing a compound represented by Chemical Formula 1b by reacting the compound represented by Chemical Formula 1a with the compound represented by Chemical Formula 4 in a solvent (S1); And
    상기 화학식 1b로 표시되는 화합물과 알칼리 금속 또는 하기 화학식 5로 표시되는 화합물과 반응시키는 단계(S2)를 포함하는 중합 개시제 제조방법:Method of preparing a polymerization initiator comprising the step (S2) of reacting with a compound represented by the formula (1b) and an alkali metal or a compound represented by the formula (5):
    [화학식 1a][Formula 1a]
    Figure PCTKR2016012519-appb-I000067
    Figure PCTKR2016012519-appb-I000067
    [화학식 1b][Formula 1b]
    Figure PCTKR2016012519-appb-I000068
    Figure PCTKR2016012519-appb-I000068
    상기 화학식 1a 및 1b에서,In Chemical Formulas 1a and 1b,
    Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기이고, A1' 및 A2'은 각각 독립적으로 하기 화학식 2a로 표시되는 작용기이며, A1” 및 A2”은 각각 독립적으로 하기 화학식 2b로 표시되는 작용기이고,Cy is a cyclic saturated hydrocarbon group of 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group of 1 to 4 carbon atoms, A 1 ' and A 2' are each independently a functional group represented by the formula (2a), A 1 " and A 2 ” are each independently a functional group represented by the following formula (2b),
    [화학식 2a][Formula 2a]
    Figure PCTKR2016012519-appb-I000069
    Figure PCTKR2016012519-appb-I000069
    [화학식 2b][Formula 2b]
    Figure PCTKR2016012519-appb-I000070
    Figure PCTKR2016012519-appb-I000070
    [화학식 4][Formula 4]
    Figure PCTKR2016012519-appb-I000071
    Figure PCTKR2016012519-appb-I000071
    상기 화학식 2a, 2b 및 4에서,In Chemical Formulas 2a, 2b, and 4,
    R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 단일환형(mono-cyclic) 또는 다환형(multicyclic)의 포화 탄화수소기이고, X'는 탄소수 1 내지 5의 2가 탄화수소기이며, a'는 0 또는 1이고, X1 및 X2는 각각 독립적으로 할로겐족 화합물이며,R is a linear hydrocarbon group having 1 to 20 carbon atoms or a mono-cyclic or multicyclic saturated hydrocarbon group having 3 to 20 carbon atoms, X 'is a divalent hydrocarbon group having 1 to 5 carbon atoms, a 'is 0 or 1, X 1 and X 2 are each independently a halogenated compound,
    [화학식 5][Formula 5]
    Figure PCTKR2016012519-appb-I000072
    Figure PCTKR2016012519-appb-I000072
    상기 화학식 5에서,In Chemical Formula 5,
    R'은 탄소수 1 내지 20의 히드로카르빌기이고, M은 알칼리 금속이며, x는 1 내지 4에서 선택된 정수이다.R 'is a C1-C20 hydrocarbyl group, M is an alkali metal, and x is an integer selected from 1-4.
  6. 제5항에 있어서,The method of claim 5,
    상기 (S1) 단계에서 화학식 1a로 표시되는 화합물과 상기 화학식 4로 표시되는 화합물의 몰비는 1:1 내지 1:4 인 것을 특징으로 하는 중합 개시제 제조방법.The molar ratio of the compound represented by the formula (1a) and the compound represented by the formula (4) in the step (S1) is 1: 1 to 1: 4 method for producing a polymerization initiator.
  7. 제5항에 있어서,The method of claim 5,
    상기 (S2) 단계에서 화학식 1b로 표시되는 화합물과 알칼리 금속의 몰비는 1:10 내지 1:40 인 것을 특징으로 하는 중합 개시제 제조방법.The molar ratio of the compound represented by the formula (1b) and the alkali metal in the step (S2) is 1:10 to 1:40 method of producing a polymerization initiator.
  8. 제5항에 있어서,The method of claim 5,
    상기 (S2) 단계에서 화학식 1b로 표시되는 화합물과 상기 화학식 5로 표시되는 화합물의 몰비는 1:1.9 내지 1:2.2 인 것을 특징으로 하는 중합 개시제 제조방법.The molar ratio of the compound represented by the formula (1b) and the compound represented by the formula (5) in the step (S2) is 1: 1.9 to 1: 2.2 method for producing a polymerization initiator.
  9. 하기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 포함하는 탄화수소 용매 중에서 공액디엔계 단량체, 또는 방향족 비닐계 단량체 및 공액디엔계 단량체를 중합하여 알칼리 금속이 결합된 활성 중합체를 제조하는 단계(S3); 및Step (S3) to prepare an active polymer combined with an alkali metal by polymerizing a conjugated diene monomer, or an aromatic vinyl monomer and a conjugated diene monomer in a hydrocarbon solvent comprising a polymerization initiator comprising a compound represented by the formula (1) ; And
    상기 (S3) 단계에서 제조된 활성 중합체를 변성제와 반응시키는 단계(S4)를 포함하는 변성 공액디엔계 중합체의 제조방법:Method of producing a modified conjugated diene-based polymer comprising the step (S4) of reacting the active polymer prepared in the step (S3) with a modifier:
    [화학식 1][Formula 1]
    Figure PCTKR2016012519-appb-I000073
    Figure PCTKR2016012519-appb-I000073
    상기 화학식 1에서,In Chemical Formula 1,
    Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기이고, A1 및 A2는 각각 독립적으로 하기 화학식 2로 표시되는 작용기이며,Cy is a cyclic saturated hydrocarbon group of 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group of 1 to 4 carbon atoms, A 1 and A 2 are each independently a functional group represented by the formula (2),
    [화학식 2][Formula 2]
    Figure PCTKR2016012519-appb-I000074
    Figure PCTKR2016012519-appb-I000074
    상기 화학식 2에서,In Chemical Formula 2,
    R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 환형 포화 탄화수소기이고, X는 탄소수 1 내지 5의 2가 탄화수소기이며, M은 알칼리 금속이고, a는 0 또는 1이다.R is a C1-C20 linear hydrocarbon group or a C3-C20 cyclic saturated hydrocarbon group, X is a C1-C5 divalent hydrocarbon group, M is an alkali metal, and a is 0 or 1.
  10. 제9항에 있어서,The method of claim 9,
    상기 변성제는 하기 화학식 6 또는 7로 표시되는 화합물을 포함하는 것인 변성 공액디엔계 중합체의 제조방법:Method for producing a modified conjugated diene-based polymer wherein the modifier comprises a compound represented by the following formula (6) or (7):
    [화학식 6][Formula 6]
    Figure PCTKR2016012519-appb-I000075
    Figure PCTKR2016012519-appb-I000075
    상기 화학식 6에서,In Chemical Formula 6,
    R3은 탄소수 1 내지 20의 알킬기 또는 알킬실릴기이고,R 3 is an alkyl group or alkylsilyl group having 1 to 20 carbon atoms,
    R4는 탄소수 1 내지 20의 알킬렌기이며,R 4 is an alkylene group having 1 to 20 carbon atoms,
    R5 및 R6은 각각 독립적으로 탄소수 1 내지 20의 알킬기이고,R 5 and R 6 are each independently an alkyl group having 1 to 20 carbon atoms,
    k는 0, 1 또는 2이며,k is 0, 1 or 2,
    d는 1, 2 또는 3이고,d is 1, 2 or 3,
    [화학식 7][Formula 7]
    Figure PCTKR2016012519-appb-I000076
    Figure PCTKR2016012519-appb-I000076
    상기 화학식 7에서,In Chemical Formula 7,
    R7, R8 및 R11은 각각 독립적으로 탄소수 1 내지 10의 알킬렌기이고,R 7 , R 8 and R 11 are each independently an alkylene group having 1 to 10 carbon atoms,
    R9, R10, R12 및 R13은 각각 독립적으로 탄소수 1 내지 10의 알킬기이며,R 9 , R 10 , R 12 and R 13 are each independently an alkyl group having 1 to 10 carbon atoms,
    R14는 수소 또는 탄소수 1 내지 10의 알킬기이고,R 14 is hydrogen or an alkyl group having 1 to 10 carbon atoms,
    b 및 c는 각각 독립적으로 0, 1, 2 또는 3이고, b+c≥1이고,b and c are each independently 0, 1, 2 or 3, b + c ≧ 1,
    A는
    Figure PCTKR2016012519-appb-I000077
    또는
    Figure PCTKR2016012519-appb-I000078
    이며,
    A is
    Figure PCTKR2016012519-appb-I000077
    or
    Figure PCTKR2016012519-appb-I000078
    Is,
    이 때, R15, R16, R17 및 R18은 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬기이다.At this time, R 15 , R 16 , R 17 and R 18 are each independently hydrogen or an alkyl group having 1 to 10 carbon atoms.
  11. 제10항에 있어서,The method of claim 10,
    상기 화학식 6으로 표시되는 화합물은 하기 화학식 6-1 및 6-2으로 표시되는 화합물로 이루어진 군으로부터 선택된 1종인 변성 공액디엔계 중합체의 제조방법:Compound represented by the formula (6) is a method for producing a modified conjugated diene-based polymer is one selected from the group consisting of compounds represented by the formula 6-1 and 6-2:
    [화학식 6-1][Formula 6-1]
    Figure PCTKR2016012519-appb-I000079
    Figure PCTKR2016012519-appb-I000079
    [화학식 6-2][Formula 6-2]
    Figure PCTKR2016012519-appb-I000080
    Figure PCTKR2016012519-appb-I000080
  12. 제10항에 있어서,The method of claim 10,
    상기 화학식 7로 표시되는 화합물은 하기 화학식 7-1 및 7-2로 표시되는 화합물로 이루어진 군으로부터 선택된 1종인 변성 공액디엔계 중합체의 제조방법:Compound represented by the formula (7) is a method for producing a modified conjugated diene-based polymer is one selected from the group consisting of compounds represented by the formula 7-1 and 7-2:
    [화학식 7-1][Formula 7-1]
    Figure PCTKR2016012519-appb-I000081
    Figure PCTKR2016012519-appb-I000081
    [화학식 7-2][Formula 7-2]
    Figure PCTKR2016012519-appb-I000082
    Figure PCTKR2016012519-appb-I000082
  13. 하기 화학식 1로 표시되는 화합물을 포함하는 중합 개시제를 포함하는 탄화수소 용매 중에서 공액디엔계 단량체, 또는 방향족 비닐계 단량체 및 공액디엔계 단량체를 중합하여 알칼리 금속이 결합된 활성 중합체를 제조하는 단계(S3); 및Step (S3) to prepare an active polymer combined with an alkali metal by polymerizing a conjugated diene monomer, or an aromatic vinyl monomer and a conjugated diene monomer in a hydrocarbon solvent comprising a polymerization initiator comprising a compound represented by the formula (1) ; And
    상기 (S3) 단계에서 제조된 활성 중합체를 변성제와 반응시키는 단계(S4)를 포함하고,Reacting the active polymer prepared in the step (S3) with a denaturing agent (S4),
    상기 변성제는 하기 화학식 8로 표시되는 화합물인 것을 특징으로 하는 변성 공액디엔계 중합체의 제조방법:The modifying agent is a method for producing a modified conjugated diene polymer, characterized in that the compound represented by the formula (8):
    [화학식 1][Formula 1]
    Figure PCTKR2016012519-appb-I000083
    Figure PCTKR2016012519-appb-I000083
    상기 화학식 1에서,In Chemical Formula 1,
    Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기이고, A1 및 A2는 각각 독립적으로 하기 화학식 2로 표시되는 작용기이며,Cy is a cyclic saturated hydrocarbon group of 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group of 1 to 4 carbon atoms, A 1 and A 2 are each independently a functional group represented by the formula (2),
    [화학식 2][Formula 2]
    Figure PCTKR2016012519-appb-I000084
    Figure PCTKR2016012519-appb-I000084
    상기 화학식 2에서,In Chemical Formula 2,
    R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 환형 포화 탄화수소기이고, X는 탄소수 1 내지 5의 2가 탄화수소기이며, M은 알칼리 금속이고, a는 0 또는 1이며,R is a linear hydrocarbon group having 1 to 20 carbon atoms or a cyclic saturated hydrocarbon group having 3 to 20 carbon atoms, X is a divalent hydrocarbon group having 1 to 5 carbon atoms, M is an alkali metal, a is 0 or 1,
    [화학식 8][Formula 8]
    Figure PCTKR2016012519-appb-I000085
    Figure PCTKR2016012519-appb-I000085
    상기 화학식 8에서,In Chemical Formula 8,
    R19 및 R20은 각각 독립적으로 탄소수 1 내지 20의 알킬기이고, R21은 하기 화학식 9 내지 12로 이루어진 군으로부터 선택된 1종의 작용기이며, e는 1 또는 2이고, f는 0 내지 2로부터 선택된 정수이되 e 및 f가 동시에 2는 아니며,R 19 and R 20 are each independently an alkyl group having 1 to 20 carbon atoms, R 21 is one functional group selected from the group consisting of Formulas 9 to 12, e is 1 or 2, and f is selected from 0 to 2 Is an integer, but e and f are not simultaneously 2,
    [화학식 9][Formula 9]
    Figure PCTKR2016012519-appb-I000086
    Figure PCTKR2016012519-appb-I000086
    [화학식 10][Formula 10]
    Figure PCTKR2016012519-appb-I000087
    Figure PCTKR2016012519-appb-I000087
    [화학식 11][Formula 11]
    Figure PCTKR2016012519-appb-I000088
    Figure PCTKR2016012519-appb-I000088
    [화학식 12][Formula 12]
    Figure PCTKR2016012519-appb-I000089
    Figure PCTKR2016012519-appb-I000089
    상기 화학식 9 내지 12에서,In Chemical Formulas 9 to 12,
    R22, R23, R27, R28, R29, R32 및 R35는 각각 독립적으로 탄소수 1 내지 20의 선형 또는 분지형 알킬렌기이고, R24, R25, R26, R30, R33, R34, R36 및 R37은 각각 독립적으로 탄소수 1 내지 20의 알킬기 또는 알킬실릴기이며, R31은 탄소수 1 내지 20의 3가 탄화수소기이다.R 22 , R 23 , R 27 , R 28 , R 29 , R 32 and R 35 are each independently a linear or branched alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 , R 26 , R 30 , R 33 , R 34 , R 36 and R 37 are each independently an alkyl or alkylsilyl group having 1 to 20 carbon atoms, and R 31 is a trivalent hydrocarbon group having 1 to 20 carbon atoms.
  14. 제13항에 있어서,The method of claim 13,
    상기 화학식 8로 표시되는 화합물은 하기 화학식 13 내지 17로 표시되는 화합물로 이루어진 군으로부터 선택된 1종인 변성 공액디엔계 중합체의 제조방법:The compound represented by the formula (8) is a method for producing a modified conjugated diene-based polymer is one selected from the group consisting of compounds represented by the following formulas 13 to 17:
    [화학식 13][Formula 13]
    Figure PCTKR2016012519-appb-I000090
    Figure PCTKR2016012519-appb-I000090
    [화학식 14][Formula 14]
    Figure PCTKR2016012519-appb-I000091
    Figure PCTKR2016012519-appb-I000091
    [화학식 15][Formula 15]
    Figure PCTKR2016012519-appb-I000092
    Figure PCTKR2016012519-appb-I000092
    [화학식 16][Formula 16]
    Figure PCTKR2016012519-appb-I000093
    Figure PCTKR2016012519-appb-I000093
    [화학식 17][Formula 17]
    Figure PCTKR2016012519-appb-I000094
    Figure PCTKR2016012519-appb-I000094
    상기 화학식 13 내지 17에서, Me는 메틸기이고, Et는 에틸기이다.In Formulas 13 to 17, Me is a methyl group, Et is an ethyl group.
  15. 제9항 또는 제13항에 있어서,The method according to claim 9 or 13,
    상기 화학식 1로 표시되는 화합물과 상기 변성제의 몰비는 1:0.1 내지 1:10인 것을 특징으로 하는 변성 공액디엔계 중합체의 제조방법.A molar ratio of the compound represented by Formula 1 and the modifier is 1: 0.1 to 1:10, characterized in that the method for producing a modified conjugated diene polymer.
  16. 하기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 변성 공액디엔계 중합체:Modified conjugated diene-based polymer comprising a functional group derived from a polymerization initiator represented by the formula (1) at one end:
    [화학식 1][Formula 1]
    Figure PCTKR2016012519-appb-I000095
    Figure PCTKR2016012519-appb-I000095
    상기 화학식 1에서,In Chemical Formula 1,
    Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기이고, A1 및 A2는 각각 독립적으로 하기 화학식 2로 표시되는 작용기이며,Cy is a cyclic saturated hydrocarbon group of 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group of 1 to 4 carbon atoms, A 1 and A 2 are each independently a functional group represented by the formula (2),
    [화학식 2][Formula 2]
    Figure PCTKR2016012519-appb-I000096
    Figure PCTKR2016012519-appb-I000096
    상기 화학식 2에서,In Chemical Formula 2,
    R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 환형 포화 탄화수소기이고, X는 탄소수 1 내지 5의 2가 탄화수소기이며, M은 알칼리 금속이고, a는 0 또는 1이다.R is a C1-C20 linear hydrocarbon group or a C3-C20 cyclic saturated hydrocarbon group, X is a C1-C5 divalent hydrocarbon group, M is an alkali metal, and a is 0 or 1.
  17. 제16항에 있어서,The method of claim 16,
    상기 변성 공액디엔계 중합체는 상기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 공액디엔계 중합체 사슬(P)을 포함하고, 하기 화학식 18 또는 19로 표시되는 화합물인 변성 공액디엔계 중합체:The modified conjugated diene-based polymer is a modified conjugated diene-based polymer including a conjugated diene-based polymer chain (P) comprising a polymerization initiator-derived functional group represented by Formula 1 at one end, and represented by the following Formula 18 or 19 :
    [화학식 18][Formula 18]
    Figure PCTKR2016012519-appb-I000097
    Figure PCTKR2016012519-appb-I000097
    상기 화학식 18에서,In Chemical Formula 18,
    R70은 탄소수 1 내지 20의 알킬기 또는 알킬실릴기이고, R38은 탄소수 1 내지 20의 알킬렌기이며, R39 및 R40은 각각 독립적으로 탄소수 1 내지 20의 알킬기이고, k는 0, 1 또는 2이며, k+j는 1, 2 또는 3이고, d'는 1, 2 또는 3이며,R 70 is an alkyl group or alkylsilyl group having 1 to 20 carbon atoms, R 38 is an alkylene group having 1 to 20 carbon atoms, R 39 and R 40 are each independently an alkyl group having 1 to 20 carbon atoms, and k is 0, 1 or 2, k + j is 1, 2 or 3, d 'is 1, 2 or 3,
    [화학식 19][Formula 19]
    Figure PCTKR2016012519-appb-I000098
    Figure PCTKR2016012519-appb-I000098
    상기 화학식 19에서,In Chemical Formula 19,
    R41, R42 및 R45는 각각 독립적으로 탄소수 1 내지 10의 알킬렌기이고, R43, R44, R46 및 R47은 각각 독립적으로 탄소수 1 내지 10의 알킬기이며, R48은 수소 또는 탄소수 1 내지 10의 알킬기이고, b 및 c는 각각 독립적으로 0, 1 또는 2이며, y 및 q는 각각 독립적으로 1, 2 또는 3이고, b+y 및 c+q는 각각 독립적으로 1, 2 또는 3이며,R 41 , R 42 and R 45 are each independently an alkylene group having 1 to 10 carbon atoms, R 43 , R 44 , R 46 and R 47 are each independently an alkyl group having 1 to 10 carbon atoms, and R 48 is hydrogen or carbon number An alkyl group of 1 to 10, b and c are each independently 0, 1 or 2, y and q are each independently 1, 2 or 3, and b + y and c + q are each independently 1, 2 or 3,
    A는
    Figure PCTKR2016012519-appb-I000099
    또는
    Figure PCTKR2016012519-appb-I000100
    이고, 이 때, R49, R50, R51 및 R52는 각각 독립적으로 수소, 또는 탄소수 1 내지 10의 알킬기이다.
    A is
    Figure PCTKR2016012519-appb-I000099
    or
    Figure PCTKR2016012519-appb-I000100
    In this case, R 49 , R 50 , R 51 and R 52 are each independently hydrogen or an alkyl group having 1 to 10 carbon atoms.
  18. 제17항에 있어서,The method of claim 17,
    상기 화학식 19로 표시되는 화합물은 하기 화학식 19-1 및 화학식 19-2로 표시되는 화합물로 이루어진 군으로부터 선택된 1종인 변성 공액디엔계 중합체:The compound represented by the formula (19) is a modified conjugated diene polymer selected from the group consisting of compounds represented by the following formula 19-1 and formula 19-2:
    [화학식 19-1][Formula 19-1]
    Figure PCTKR2016012519-appb-I000101
    Figure PCTKR2016012519-appb-I000101
    [화학식 19-2][Formula 19-2]
    Figure PCTKR2016012519-appb-I000102
    Figure PCTKR2016012519-appb-I000102
    상기 화학식 19-1 및 화학식 19-2에서,In Chemical Formula 19-1 and Chemical Formula 19-2,
    R55, R56, R58, R59, R62, R63, R65 및 R66은 각각 독립적으로 탄소수 1 내지 10의 알킬기이고, R53, R54, R57, R60, R61 및 R64는 각각 독립적으로 탄소수 1 내지 10의 알킬렌기이며, b 및 c는 각각 독립적으로 0, 1 또는 2이고, y 및 q는 각각 독립적으로 1, 2 또는 3이며, b+y 및 c+q는 각각 독립적으로 1, 2 또는 3이다.R 55 , R 56 , R 58 , R 59 , R 62 , R 63 , R 65 and R 66 are each independently an alkyl group having 1 to 10 carbon atoms, and R 53 , R 54 , R 57 , R 60 , R 61 and R 64 are each independently an alkylene group having 1 to 10 carbon atoms, b and c are each independently 0, 1 or 2, y and q are each independently 1, 2 or 3, and b + y and c + q Are each independently 1, 2 or 3.
  19. 하기 화학식 1로 표시되는 중합 개시제 유래 작용기를 일측 말단에 포함하는 공액디엔계 중합체 사슬(P)을 포함하고, 하기 화학식 20으로 표시되는 화합물인 변성 공액디엔계 중합체:A modified conjugated diene-based polymer comprising a conjugated diene-based polymer chain (P) comprising a polymerization initiator-derived functional group represented by Formula 1 at one end thereof, and represented by the following Formula 20:
    [화학식 1][Formula 1]
    Figure PCTKR2016012519-appb-I000103
    Figure PCTKR2016012519-appb-I000103
    상기 화학식 1에서,In Chemical Formula 1,
    Cy는 탄소수 1 내지 4의 알킬기로 치환 또는 비치환된 탄소수 5 내지 8의 환형 포화 탄화수소기이고, A1 및 A2는 각각 독립적으로 하기 화학식 2로 표시되는 작용기이며,Cy is a cyclic saturated hydrocarbon group of 5 to 8 carbon atoms unsubstituted or substituted with an alkyl group of 1 to 4 carbon atoms, A 1 and A 2 are each independently a functional group represented by the formula (2),
    [화학식 2][Formula 2]
    Figure PCTKR2016012519-appb-I000104
    Figure PCTKR2016012519-appb-I000104
    상기 화학식 2에서,In Chemical Formula 2,
    R은 탄소수 1 내지 20의 선형 탄화수소기, 또는 탄소수 3 내지 20의 환형 포화 탄화수소기이고, X는 탄소수 1 내지 5의 2가 탄화수소기이며, M은 알칼리 금속이고, a는 0 또는 1이며,R is a linear hydrocarbon group having 1 to 20 carbon atoms or a cyclic saturated hydrocarbon group having 3 to 20 carbon atoms, X is a divalent hydrocarbon group having 1 to 5 carbon atoms, M is an alkali metal, a is 0 or 1,
    [화학식 20][Formula 20]
    Figure PCTKR2016012519-appb-I000105
    Figure PCTKR2016012519-appb-I000105
    상기 화학식 20에서,In Chemical Formula 20,
    R67 및 R68은 각각 독립적으로 탄소수 1 내지 20의 알킬기이고, R69는 하기 화학식 9 내지 12로 이루어진 군으로부터 선택된 1종의 작용기이며, e는 1 또는 2이고, f는 0 또는 1이며, g는 1 내지 3에서 선택된 정수이고,R 67 and R 68 are each independently an alkyl group having 1 to 20 carbon atoms, R 69 is one functional group selected from the group consisting of Formulas 9 to 12, e is 1 or 2, f is 0 or 1, g is an integer selected from 1 to 3,
    [화학식 9][Formula 9]
    Figure PCTKR2016012519-appb-I000106
    Figure PCTKR2016012519-appb-I000106
    [화학식 10][Formula 10]
    Figure PCTKR2016012519-appb-I000107
    Figure PCTKR2016012519-appb-I000107
    [화학식 11][Formula 11]
    Figure PCTKR2016012519-appb-I000108
    Figure PCTKR2016012519-appb-I000108
    [화학식 12][Formula 12]
    Figure PCTKR2016012519-appb-I000109
    Figure PCTKR2016012519-appb-I000109
    상기 화학식 9 내지 12에서,In Chemical Formulas 9 to 12,
    R22, R23, R27, R28, R29, R32 및 R35는 각각 독립적으로 탄소수 1 내지 20의 선형 또는 분지형 알킬렌기이고, R24, R25, R26, R30, R33, R34, R36 및 R37은 각각 독립적으로 탄소수 1 내지 20의 알킬기 또는 알킬실릴기이며, R31은 탄소수 1 내지 20의 3가 탄화수소기이다.R 22 , R 23 , R 27 , R 28 , R 29 , R 32 and R 35 are each independently a linear or branched alkylene group having 1 to 20 carbon atoms, and R 24 , R 25 , R 26 , R 30 , R 33 , R 34 , R 36 and R 37 are each independently an alkyl or alkylsilyl group having 1 to 20 carbon atoms, and R 31 is a trivalent hydrocarbon group having 1 to 20 carbon atoms.
  20. 제19항에 있어서,The method of claim 19,
    상기 화학식 20으로 표시되는 화합물은 하기 화학식 21 내지 25로 표시되는 화합물로 이루어진 군으로부터 선택된 1종인 변성 공액디엔계 중합체:The compound represented by Formula 20 is a modified conjugated diene-based polymer selected from the group consisting of compounds represented by Formula 21 to 25:
    [화학식 21][Formula 21]
    Figure PCTKR2016012519-appb-I000110
    Figure PCTKR2016012519-appb-I000110
    [화학식 22][Formula 22]
    Figure PCTKR2016012519-appb-I000111
    Figure PCTKR2016012519-appb-I000111
    [화학식 23][Formula 23]
    Figure PCTKR2016012519-appb-I000112
    Figure PCTKR2016012519-appb-I000112
    [화학식 24][Formula 24]
    Figure PCTKR2016012519-appb-I000113
    Figure PCTKR2016012519-appb-I000113
    [화학식 25][Formula 25]
    Figure PCTKR2016012519-appb-I000114
    Figure PCTKR2016012519-appb-I000114
    상기 화학식 21 내지 25에서,In Chemical Formulas 21 to 25,
    Me는 메틸기이고, Et는 에틸기이며, z는 0, 1 또는 2이고, r는 1 또는 2이다.Me is a methyl group, Et is an ethyl group, z is 0, 1 or 2, and r is 1 or 2.
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