WO2017114334A1 - Composite ptc electrically-conductive polymer material film self-thermal control and thermally insulated plastic pipe - Google Patents

Composite ptc electrically-conductive polymer material film self-thermal control and thermally insulated plastic pipe Download PDF

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Publication number
WO2017114334A1
WO2017114334A1 PCT/CN2016/111977 CN2016111977W WO2017114334A1 WO 2017114334 A1 WO2017114334 A1 WO 2017114334A1 CN 2016111977 W CN2016111977 W CN 2016111977W WO 2017114334 A1 WO2017114334 A1 WO 2017114334A1
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WO
WIPO (PCT)
Prior art keywords
tube
conductive polymer
polymer material
material film
ptc conductive
Prior art date
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PCT/CN2016/111977
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French (fr)
Chinese (zh)
Inventor
徐宝安
Original Assignee
淄博环能海臣环保技术服务有限公司
徐宝安
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Publication of WO2017114334A1 publication Critical patent/WO2017114334A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/022Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/10Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
    • F16K11/12Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit with one plug turning in another
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/151Coating hollow articles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L53/00Heating of pipes or pipe systems; Cooling of pipes or pipe systems
    • F16L53/30Heating of pipes or pipe systems
    • F16L53/35Ohmic-resistance heating
    • F16L53/38Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/028Composition or method of fixing a thermally insulating material

Definitions

  • the present invention relates to a composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube, belonging to the field of heat preservation tubes.
  • the heating cable Since the heating cable is installed on the outer wall of the pipeline, it cannot be in good contact with the pipeline, the thermal resistance is increased, and the heat utilization rate of the heating cable is low, so that the power consumption is large, the ice-making performance is poor, and the application effect is changed. Poor, and often a fire, not safe enough.
  • the venting type antifreeze device has the possibility of storing water due to the installation of the pipeline, so that the drainage of the pipeline is not smooth, and the problem of the frozen plug still occurs, so that its application is greatly restricted.
  • the heating cable made of PTC conductive polymer material has been commercialized and marketed in China. However, PTC conductive polymer materials have not been used to make self-regulating and heat-insulating plastic tubes. technical problem
  • Known pipes for solar water heaters are mostly aluminum-plastic composite pipes, plastic pipes, or materials such as metal pipes.
  • the pipeline In the winter, when the pipeline is poorly insulated, the pipeline is often frozen. Moreover, due to the expansion of the pipeline, the water and sewage pipelines are often frozen and cracked, which may result in failure to use normally. For some organic chemicals, the temperature is low and the delivery is more difficult. Due to the insulation of the pipes, the ice inside the pipes is not easily degraded even if the temperature rises.
  • a composite PTC conductive polymer material film self-controlled temperature and heat preservation plastic tube including an electric insulating tube, a PTC conductive polymer material film, an electrical connection wire electrode, a plastic tube.
  • the material film is evenly distributed, and the extrusion coating is fixed on at least two wire electrodes to form a PTC conductive polymer material film which is well electrically connected to the wire electrode to wrap the tubular layer.
  • a PTC conductive polymer material film heating circuit is constructed in parallel with a package of a PTC conductive polymer material film through at least two wire electrodes. Or on the outer wall of the electric insulating tube, a film of P TC conductive polymer material which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer. After that, at least two wire electrodes are arranged, which are symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, and the PTC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form PTC conductive polymerization.
  • the PTC conductive polymer material film having a good electrical connection between the material film and the wire electrode surrounds the tubular layer.
  • a PTC conductive polymer material film heating circuit is constructed in parallel with the package of the PTC conductive polymer material film through at least two wire electrodes. Electrically connected to the wire electrode or coated with solder.
  • the PTC conductive polymer material film wraps the tubular layer and the wire electrode, and at least closely wraps the electrically insulating air sandwich heat insulating plastic tube manufactured by the extrusion process.
  • Extruded electrically insulated air interlayer The insulated plastic tube is a set of two tubes. Between the two tubes, there are at least two symmetrically distributed positioning support ribs.
  • the metal conductor is electrically heated and insulated on the inner wall of the electric insulating tube of the plastic tube or combined with other tubes, the metal conductor is electrically heated to heat the plastic tube, and the outer tube wall of the annular hollow interlayer air heat insulating tube is combined with the heat insulating tube layer of other materials.
  • a composite PTC conductive polymer material film self-heating and insulating plastic tube comprising an electric insulating tube, a PTC conductive polymer material film, an electrical connecting wire electrode, and a plastic tube.
  • a composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube on the outer wall of the electric insulating tube, at least two wire electrodes are arranged, symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, PTC conductive polymerization
  • the film of the material is evenly distributed, and the extrusion coating is fixed on at least two wire electrodes to form a PTC conductive polymer material film which is well electrically connected to the wire electrode of the PTC conductive polymer material film to wrap the tubular layer.
  • a PTC conductive polymer material film heating circuit is constructed in parallel with the PTC conductive polymer material film through at least two wire electrodes. Or on the outer wall of the electric insulating tube, the PTC conductive polymer material film which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer. After that There are two wire electrodes, which are symmetrically distributed and fixed on the outer tube wall of the electric insulating tube. The PTC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form p TC conductive polymer. The PTC conductive polymer material film in which the material film is electrically connected to the wire electrode wraps the tubular layer.
  • a PTC conductive polymer material film heating circuit is constructed in parallel with the PTC conductive polymer material film through at least two wire electrodes. Electrically connected to the wire electrode or coated with solder.
  • the PTC conductive polymer material film is wrapped on the tubular layer and the wire electrode, and is laminated with an adhesive film layer.
  • the adhesive film layer is at least tightly wrapped with an electrically insulating air interlayer insulating plastic tube manufactured by an extrusion process.
  • the extruded electrically insulated air sandwich insulation plastic tube is a set of two tubes, and at least two symmetrically distributed positioning support ribs are disposed between the two tubes.
  • the metal conductor is electrically heated and insulated on the inner wall of the electric insulating tube of the plastic tube or combined with other tubes, the metal conductor is electrically heated to heat the plastic tube, and the outer tube wall of the annular hollow interlayer air heat insulating tube is combined with a heat insulating tube layer of other materials.
  • a composite PTC conductive polymer material film self-heating and insulating plastic tube comprises the following steps
  • the PTC conductive polymer material is 60 to 70 parts by weight of a polypropylene matrix resin, 10 to 20 parts by weight of a fluororubber, 10 to 20 parts by weight of a carbon black, and an auxiliary agent.
  • the composition is 5 to 10 parts by weight, and the components are weighed and added to an internal mixer for plasticization, and the plasticizing temperature is 180 to 200 ° C, and the mixing time is 5 to 10 minutes.
  • the prepared electrically insulating plastic tube is wound on the outer wall of the electrically insulating plastic tube by a winding machine, and the tube head of the wound electrically insulated plastic tube is inserted into the screw extruder. In the die.
  • the pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating insulated tube.
  • the PTC conductive polymer material film which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer; the PTC conductive polymer material film on the tubular layer of the electrically insulating tube is passed through the winding machine
  • the outer wall of the electrically insulated plastic tube is wound, and the tube head of the wound electrically insulated plastic tube is inserted into the die of the screw extruder.
  • the pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating thermal insulation tube.
  • a composite PTC conductive polymer material film self-temperature-controlled heat-insulating plastic tube is composed of 65 parts by weight of a polypropylene matrix resin, 15 parts by weight of a fluororubber, 15 parts by weight of carbon black, and 8 weight of an auxiliary agent.
  • a composite PTC conductive polymer material film self-temperature-controlled thermal insulation plastic tube the PTC conductive polymer material auxiliary agent is an antioxidant, a crosslinking sensitizer, a flame retardant, a stabilizer and a dispersant More than one species.
  • the adhesive is a conventional adhesive or an oxygen barrier adhesive.
  • the oxygen barrier adhesive is applied to the junction between at least one layer of the electric heating composite plastic heating pipe.
  • the oxygen barrier adhesive is applied to the junction between the at least one layer of the tube of the electric heating heating composite heating pipe.
  • a composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube which is composited with a tube of other material on the inner surface of the electrically insulating plastic tube, firstly or directly coating the tube head of other material tubes After the adhesive is applied, it is inserted into a die of a screw extruder, and an electrically insulating plastic tube is extruded thereon.
  • the pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating thermal insulation tube.
  • the self-controlled temperature heat preservation pipe head will be inserted into the die of the screw extruder, directly or after applying the adhesive glue, and then enter the die of the screw extruder to heat the temperature control.
  • Irradiation cross-linking The self-controlled temperature and heat-insulating plastic tube obtained in the step (3) is irradiated and cross-linked by an electron accelerator to obtain a self-controlled temperature and heat-insulating plastic tube of the composite PTC conductive polymer material film.
  • the other tube is a foaming material insulation tube, and the outer surface of the foam material insulation tube is self-skinning or a composite skin.
  • the outer surface of the outer tube of the annular hollow interlayer air insulation tube is provided with a reflective film, or the outer surface of the outer surface of the annular hollow interlayer air insulation tube is provided with a reflective film, or the outer surface of the outer surface of the heat insulating material tube is provided with a reflective film.
  • at least one of an outer surface of the annular hollow interlayer air heat insulating tube, an outer surface of the foamed material heat insulating tube, and an outer surface of the composite skin is coated with a reflective film, or a reflective film is laminated on the outer skin of each layer of the pipe .
  • a composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube can quickly and evenly heat the inner wall of the pipeline along the electric heating wire with a small amount of electric energy to form a liquid flow path, so that the inside of the pipeline
  • the hot water flows down the entire pipe to rapidly reduce the ice.
  • the control component can control the power of the power supply, so that the heat generated by the wire can keep the insulated pipe from freezing, and the water in the pipe can be maintained at a certain temperature by controlling the power supply to realize the snoring water.
  • the function of hot water is produced at the mouth. The production process is mature and simple, and the strength of the pipeline is greatly improved. Because there is water in the pipeline, the electric heating is not easy to generate overheating.
  • the power can be controlled, which represents the future development direction of the thermal insulation pipe.
  • a composite PTC conductive polymer material film self-heating and insulating plastic tube comprising an electric insulating tube 1, a PTC conductive polymer material film 3, an electrical connection wire electrode 2.
  • the material film 3 is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes 2 to form a PTC conductive polymer material film 3 and a wire electrode 2
  • the electrically connected PTC conductive polymer material film 3 wraps the tubular layer; the extruded electrically insulating air interlayer insulating plastic tube is set together with the inner tube 4 of the heat insulating tube and the outer tube 6 of the heat insulating tube, and at least between the two tubes There are two symmetrically distributed positioning support ribs 5.
  • the inner surface of the inner tube 4 of the heat insulating tube is provided with a reflective film 7, and the others are the same as those in FIG. 1 and FIG.
  • the inner wall of the electric insulating tube 1 of the composite electric heating film with thermal insulation plastic tube is compounded with a plastic tube 8, and the other is equivalent to FIG. 1 and FIG.
  • the composite insulating electric heating film is provided with a heat insulating tube layer on the outer wall of the insulating tube of the annular hollow interlayer air insulating tube.
  • Others are equivalent to Figure 1 and Figure 2.
  • the outer wall of the heat insulating tube of the annular hollow interlayer air heat insulating tube of the composite electric heating film heat-insulating plastic tube is composited with the heat insulating tube layer 9 and the composite electric heating film.
  • the inner wall of the electrically insulating tube 1 of the thermal insulation plastic tube is compounded with a plastic tube 8, and the others are equivalent to those shown in Figs.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Laminated Bodies (AREA)

Abstract

A composite PTC electrically-conductive polymer material film self-thermal control and thermally insulated plastic pipe, comprising an electrically insulated pipe (1), a PTC electrically-conductive polymer material film (3), electric connection lead electrodes (2), a thermally insulating pipe-in-pipe (4), and a thermally insulating pipe-on-pipe (6). Provided on the outer wall of the electrically insulated pipe are at least two lead electrodes, symmetrically distributed, wound, and fixed on the outer pipe wall of the electrically insulated pipe, the PTC electrically-conductive polymer material film is evenly distributed, extruded, wrapped around, and fixed on the at least two lead electrodes, thus forming a PTC electrically-conductive polymer material film wrapped pipe-shaped layer in which the PTC electrically-conductive polymer material film has great electrical connection to the lead electrodes. The plastic pipe thermally insulated by an electrically insulating sandwiched air layer thus extruded is the thermally insulating pipe-in-pipe and the thermally insulating pipe-on-pipe sleeved together. Provided between the two pipes are at least two symmetrically and evenly distributed positioning support ribs (5).

Description

说明书 发明名称:一种复合 PTC导电聚合物材料膜自控温保温塑胶管 技术领域  Description: A composite PTC conductive polymer material film self-regulating thermal insulation plastic tube
[0001] 本发明涉及一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 属于保温管领 域。  [0001] The present invention relates to a composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube, belonging to the field of heat preservation tubes.
背景技术  Background technique
[0002] 目前, 公知的用于太阳能热水器方面的管道多为铝塑复合管、 塑胶管, 或为金 属管等材料。 冬季在管道保温不良的情况下常出现管道冻塞, 而且, 由于管道 结冰膨胀, 常出现上下水管道被冻裂的弊端,而导致无法正常使用。 对于一些有 机化工产品在温度低吋, 输送更是困难。 由于管道带有保温, 即使气温升高吋 , 管道内的冰也不容易化幵。 为了解决以上问题, 通常采用通过伴热带或排空 的方式防止上下水管结冰冻裂。 由于伴热带安装于管道的外壁, 不能使其很好 地与管道接触, 热阻加大, 使伴热带产生的热能利用率低, 因此使其耗电量大 , 化冰性能差, 应用效果变差, 且常发生火灾, 不够安全。 而排空式防冻装置 , 由于其安装管道常有存水的可能, 使管道排水不畅, 照样出现冻塞的问题, 使其应用受到较大的限制。 PTC导电聚合物材料制造的伴热带, 虽然在我国己 走向商品化、 市场化。 但未将 PTC导电聚合物材料用于制作自控温保温塑胶管。 技术问题  [0002] At present, most known pipes for solar water heaters are aluminum-plastic composite pipes, plastic pipes, or materials such as metal pipes. In the winter, when the pipeline is poorly insulated, the pipeline is often frozen. Moreover, due to the expansion of the pipeline, the water and sewage pipelines are often frozen and cracked, which may result in failure to use normally. For some organic chemical products, the temperature is low and the delivery is more difficult. Since the pipe is insulated, even if the temperature rises, the ice inside the pipe is not easily degraded. In order to solve the above problems, it is common to prevent the upper and lower water pipes from freezing and cracking by means of a heating cable or emptying. Since the heating cable is installed on the outer wall of the pipeline, it cannot be in good contact with the pipeline, the thermal resistance is increased, and the heat utilization rate of the heating cable is low, so that the power consumption is large, the ice-making performance is poor, and the application effect is changed. Poor, and often a fire, not safe enough. However, the venting type antifreeze device has the possibility of storing water due to the installation of the pipeline, so that the drainage of the pipeline is not smooth, and the problem of the frozen plug still occurs, so that its application is greatly restricted. The heating cable made of PTC conductive polymer material has been commercialized and marketed in China. However, PTC conductive polymer materials have not been used to make self-regulating and heat-insulating plastic tubes. technical problem
[0003] 公知的用于太阳能热水器方面的管道多为铝塑复合管、 塑胶管, 或为金属管等 材料。 冬季在管道保温不良的情况下常出现管道冻塞, 而且, 由于管道结冰膨 胀, 常出现上下水管道被冻裂的弊端,而导致无法正常使用。 对于一些有机化工 产品在温度低吋, 输送更是困难。 由于管道带有保温, 即使气温升高吋, 管道 内的冰也不容易化幵。  [0003] Known pipes for solar water heaters are mostly aluminum-plastic composite pipes, plastic pipes, or materials such as metal pipes. In the winter, when the pipeline is poorly insulated, the pipeline is often frozen. Moreover, due to the expansion of the pipeline, the water and sewage pipelines are often frozen and cracked, which may result in failure to use normally. For some organic chemicals, the temperature is low and the delivery is more difficult. Due to the insulation of the pipes, the ice inside the pipes is not easily degraded even if the temperature rises.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0004] 为了解决以上问题, 发明了一种复合 PTC导电聚合物材料膜自控温保温塑胶管 [0004] In order to solve the above problems, a composite PTC conductive polymer material film self-controlled temperature heat preservation plastic tube was invented.
。 它可以提高保温塑胶管的强度, 提高保温的可靠性, 用少量的电能实现对整 条管道的迅速化冰, 并可以实现对水和其它液体介质的加热保温。 . It can improve the strength of the insulated plastic tube, improve the reliability of the insulation, and achieve a whole with a small amount of electrical energy. The rapid development of the pipe and the heating and insulation of water and other liquid media.
[0005] 本发明解决其技术问题所采用的技术方案是: 一种复合 PTC导电聚合物材料膜 自控温保温塑胶管, 包括电绝缘管、 PTC导电聚合物材料膜、 电连接导线电极、 塑胶管。 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 在其电绝缘管的外 壁上, 至少设有两根导线电极, 对称分布缠绕固定在电绝缘管的外管壁上, PTC 导电聚合物材料膜均匀分布, 挤出包裹固定在至少两根的导线电极上, 形成 PTC 导电聚合物材料膜与导线电极良好电连接的 PTC导电聚合物材料膜包裹管状层。 构成通过至少两根导线电极, 与 PTC导电聚合物材料膜的包裹并联 PTC导电聚合 物材料膜发热电路。 或在电绝缘管的外壁上, 挤出包裹固定电绝缘管外管壁的 P TC导电聚合物材料膜包裹管状层。 之后将至少设有两根导线电极, 对称分布缠 绕固定在电绝缘管的外管壁上, PTC导电聚合物材料膜均匀分布, 挤出包裹固定 在至少两根的导线电极上, 形成 PTC导电聚合物材料膜与导线电极良好电连接的 PTC导电聚合物材料膜包裹管状层。 构成通过至少两根导线电极, 与 PTC导电聚 合物材料膜的包裹并联 PTC导电聚合物材料膜发热电路。 电连接导线电极上, 或 涂覆有焊锡。 PTC导电聚合物材料膜包裹管状层和导线电极上, 至少紧密包裹复 合有通过挤出工艺制造的电绝缘空气夹层保温塑胶管。 挤出的电绝缘空气夹层 保温塑胶管为两管套装于一起, 在两管之间, 至少设有两根对称均匀分布的定 位支撑筋肋。 金属导体电加热保温塑胶管的电绝缘管内壁上或复合有其它管, 金属导体电加热保温塑胶管的环形中空夹层空气保温管外管壁上, 或复合有其 它材料的保温管层。  [0005] The technical solution adopted by the present invention to solve the technical problem thereof is: a composite PTC conductive polymer material film self-controlled temperature and heat preservation plastic tube, including an electric insulating tube, a PTC conductive polymer material film, an electrical connection wire electrode, a plastic tube. A composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube, on the outer wall of the electric insulating tube, at least two wire electrodes are arranged, and symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, PTC conductive polymerization The material film is evenly distributed, and the extrusion coating is fixed on at least two wire electrodes to form a PTC conductive polymer material film which is well electrically connected to the wire electrode to wrap the tubular layer. A PTC conductive polymer material film heating circuit is constructed in parallel with a package of a PTC conductive polymer material film through at least two wire electrodes. Or on the outer wall of the electric insulating tube, a film of P TC conductive polymer material which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer. After that, at least two wire electrodes are arranged, which are symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, and the PTC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form PTC conductive polymerization. The PTC conductive polymer material film having a good electrical connection between the material film and the wire electrode surrounds the tubular layer. A PTC conductive polymer material film heating circuit is constructed in parallel with the package of the PTC conductive polymer material film through at least two wire electrodes. Electrically connected to the wire electrode or coated with solder. The PTC conductive polymer material film wraps the tubular layer and the wire electrode, and at least closely wraps the electrically insulating air sandwich heat insulating plastic tube manufactured by the extrusion process. Extruded electrically insulated air interlayer The insulated plastic tube is a set of two tubes. Between the two tubes, there are at least two symmetrically distributed positioning support ribs. The metal conductor is electrically heated and insulated on the inner wall of the electric insulating tube of the plastic tube or combined with other tubes, the metal conductor is electrically heated to heat the plastic tube, and the outer tube wall of the annular hollow interlayer air heat insulating tube is combined with the heat insulating tube layer of other materials.
[0006] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 包括电绝缘管、 PTC导电 聚合物材料膜、 电连接导线电极、 塑胶管。 一种复合 PTC导电聚合物材料膜自控 温保温塑胶管, 在其电绝缘管的外壁上, 至少设有两根导线电极, 对称分布缠 绕固定在电绝缘管的外管壁上, PTC导电聚合物材料膜均匀分布, 挤出包裹固定 在至少两根的导线电极上, 形成 PTC导电聚合物材料膜与导线电极良好电连接的 PTC导电聚合物材料膜包裹管状层。 构成通过至少两根导线电极, 与 PTC导电聚 合物材料膜的包裹并联 PTC导电聚合物材料膜发热电路。 或在电绝缘管的外壁上 , 挤出包裹固定电绝缘管外管壁的 PTC导电聚合物材料膜包裹管状层。 之后将至 少设有两根导线电极, 对称分布缠绕固定在电绝缘管的外管壁上, PTC导电聚合 物材料膜均匀分布, 挤出包裹固定在至少两根的导线电极上, 形成 pTC导电聚合 物材料膜与导线电极良好电连接的 PTC导电聚合物材料膜包裹管状层。 构成通过 至少两根导线电极, 与 PTC导电聚合物材料膜的包裹并联 PTC导电聚合物材料膜 发热电路。 电连接导线电极上, 或涂覆有焊锡。 PTC导电聚合物材料膜包裹管状 层和导线电极上, 复合有粘接胶膜层。 粘接胶膜层上, 至少紧密包裹复合有通 过挤出工艺制造的电绝缘空气夹层保温塑胶管。 挤出的电绝缘空气夹层保温塑 胶管为两管套装于一起, 在两管之间, 至少设有两根对称均匀分布的定位支撑 筋肋。 金属导体电加热保温塑胶管的电绝缘管内壁上或复合有其它管, 金属导 体电加热保温塑胶管的环形中空夹层空气保温管外管壁上, 或复合有其它材料 的保温管层。 [0006] A composite PTC conductive polymer material film self-heating and insulating plastic tube, comprising an electric insulating tube, a PTC conductive polymer material film, an electrical connecting wire electrode, and a plastic tube. A composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube, on the outer wall of the electric insulating tube, at least two wire electrodes are arranged, symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, PTC conductive polymerization The film of the material is evenly distributed, and the extrusion coating is fixed on at least two wire electrodes to form a PTC conductive polymer material film which is well electrically connected to the wire electrode of the PTC conductive polymer material film to wrap the tubular layer. A PTC conductive polymer material film heating circuit is constructed in parallel with the PTC conductive polymer material film through at least two wire electrodes. Or on the outer wall of the electric insulating tube, the PTC conductive polymer material film which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer. After that There are two wire electrodes, which are symmetrically distributed and fixed on the outer tube wall of the electric insulating tube. The PTC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form p TC conductive polymer. The PTC conductive polymer material film in which the material film is electrically connected to the wire electrode wraps the tubular layer. A PTC conductive polymer material film heating circuit is constructed in parallel with the PTC conductive polymer material film through at least two wire electrodes. Electrically connected to the wire electrode or coated with solder. The PTC conductive polymer material film is wrapped on the tubular layer and the wire electrode, and is laminated with an adhesive film layer. The adhesive film layer is at least tightly wrapped with an electrically insulating air interlayer insulating plastic tube manufactured by an extrusion process. The extruded electrically insulated air sandwich insulation plastic tube is a set of two tubes, and at least two symmetrically distributed positioning support ribs are disposed between the two tubes. The metal conductor is electrically heated and insulated on the inner wall of the electric insulating tube of the plastic tube or combined with other tubes, the metal conductor is electrically heated to heat the plastic tube, and the outer tube wall of the annular hollow interlayer air heat insulating tube is combined with a heat insulating tube layer of other materials.
[0007] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其制作工艺包括如下步骤  [0007] A composite PTC conductive polymer material film self-heating and insulating plastic tube, the manufacturing process thereof comprises the following steps
[0008] (1) PTC导电聚合物材料膜制备: 所述 PTC导电聚合物材料由聚丙烯基体树脂 60〜70重量份、 氟橡胶 10〜20重量份、 炭黑 10〜20重量份及助剂 5〜10重量份组 成, 称取各组分加入密炼机中塑化, 密炼塑化温度为 180〜200°C, 密炼吋间为 5 〜10min。 [0008] (1) Preparation of PTC conductive polymer material film: The PTC conductive polymer material is 60 to 70 parts by weight of a polypropylene matrix resin, 10 to 20 parts by weight of a fluororubber, 10 to 20 parts by weight of a carbon black, and an auxiliary agent. The composition is 5 to 10 parts by weight, and the components are weighed and added to an internal mixer for plasticization, and the plasticizing temperature is 180 to 200 ° C, and the mixing time is 5 to 10 minutes.
[0009] (2) 制粒: 将步骤 (1) 中的塑化物在双辊幵炼机上下片, 再经切粒机切粒, 将所得粒料在双螺秆挤出机上二次造粒。  [0009] (2) Granulation: The plasticized material in the step (1) is top and bottom in a twin-roll mill, and then pelletized by a pelletizer, and the obtained pellets are secondarily granulated on a twin-screw extruder. .
[0010] (3) 将制备好的电绝缘塑胶管, 通过绕线机在电绝缘塑胶管外壁上绕线, 并 将绕线后的电绝缘塑胶管的管头插装到螺杆挤出机的模头中。 将步骤 (2) 的粒 料在螺杆挤出机中与缠绕有两根镀锡铜丝线的电绝缘塑胶管一起挤出, 制得自 控温保温管。 或在电绝缘管的外壁上, 挤出包裹固定电绝缘管外管壁的 PTC导电 聚合物材料膜包裹管状层; 将电绝缘管的 PTC导电聚合物材料膜管状层上, 通过 绕线机在电绝缘塑胶管外壁上绕线, 并将绕线后的电绝缘塑胶管的管头插装到 螺杆挤出机的模头中。 将步骤 (2) 的粒料在螺杆挤出机中与缠绕有两根镀锡铜 丝线的电绝缘塑胶管一起挤出, 制得自控温保温管。  [0010] (3) The prepared electrically insulating plastic tube is wound on the outer wall of the electrically insulating plastic tube by a winding machine, and the tube head of the wound electrically insulated plastic tube is inserted into the screw extruder. In the die. The pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating insulated tube. Or on the outer wall of the electric insulating tube, the PTC conductive polymer material film which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer; the PTC conductive polymer material film on the tubular layer of the electrically insulating tube is passed through the winding machine The outer wall of the electrically insulated plastic tube is wound, and the tube head of the wound electrically insulated plastic tube is inserted into the die of the screw extruder. The pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating thermal insulation tube.
[0011] (4) 将自控温保温管的管头, 插装到螺杆挤出机的模头中, 直接或涂覆粘接 胶后, 插入到螺杆挤出机的模头中, 将自控温保温管的外表面复合电绝缘塑胶 管。 [0011] (4) inserting the tube head of the self-controlled temperature heat preservation tube into the die of the screw extruder, directly or by applying bonding After the glue is inserted into the die of the screw extruder, the outer surface of the self-controlled temperature heat insulating tube is composited with an electrically insulating plastic tube.
[0012] (5) 辐照交联: 采用电子加速器对步骤 (3) 制得的自控温保温塑胶管进行辐 照交联, 制得复合 PTC导电聚合物材料膜自控温保温塑胶管。  [0012] (5) Irradiation cross-linking: The self-controlled temperature-insulated plastic tube obtained in the step (3) is irradiated and cross-linked by an electron accelerator to obtain a self-controlled temperature-insulated plastic tube of the composite PTC conductive polymer material film.
[0013] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其 PTC导电聚合物材料由 聚丙烯基体树脂 65重量份、 氟橡胶 15重量份、 炭黑 15重量份及助剂 8重量份组成  [0013] A composite PTC conductive polymer material film self-temperature-controlled heat-insulating plastic tube, the PTC conductive polymer material is composed of 65 parts by weight of a polypropylene matrix resin, 15 parts by weight of a fluororubber, 15 parts by weight of carbon black, and 8 weight of an auxiliary agent. Composition
[0014] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其 PTC导电聚合物材料的 助剂为抗氧剂、 交联敏化剂、 阻燃剂、 稳定剂和分散剂的两种以上。 [0014] A composite PTC conductive polymer material film self-temperature-controlled thermal insulation plastic tube, the PTC conductive polymer material auxiliary agent is an antioxidant, a crosslinking sensitizer, a flame retardant, a stabilizer and a dispersant More than one species.
[0015] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其电连接导线电极包括铜 导线, 电连接导线电极包括单股导线、 多股导线、 带状导线, 铜钢多股线状复 合导线, 铜钢带状复合导线。 粘接胶为常规粘接胶或阻氧粘接胶。  [0015] A composite PTC conductive polymer material film self-temperature-controlled heat-insulating plastic tube, the electrical connection wire electrode comprises a copper wire, and the electrical connection wire electrode comprises a single-strand wire, a multi-strand wire, a ribbon wire, a copper steel multi-strand wire Composite wire, copper steel ribbon composite wire. The adhesive is a conventional adhesive or an oxygen barrier adhesive.
[0016] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其电绝缘管为塑胶管、 玻 璃钢管、 玻璃管或陶瓷管。 阻氧粘接胶涂复于电伴热复合塑胶采暖管至少一层 管管之间的衔接处。  [0016] A composite PTC conductive polymer material film self-heating and insulating plastic tube, the electric insulating tube is a plastic tube, a glass tube, a glass tube or a ceramic tube. The oxygen barrier adhesive is applied to the junction between at least one layer of the electric heating composite plastic heating pipe.
[0017] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其电绝缘管内壁上复合有 包括金属管、 玻璃管、 陶瓷管、 水泥管、 玻璃钢管。 阻氧粘接胶涂复于电伴热 复合塑胶采暖管至少一层管管之间的衔接处。  [0017] A composite PTC conductive polymer material film self-temperature-controlled heat-insulating plastic tube, the inner wall of the electric insulating tube is composited with a metal tube, a glass tube, a ceramic tube, a cement tube, and a glass tube. The oxygen barrier adhesive is applied to the junction between the at least one layer of the tube of the electric heating heating composite heating pipe.
[0018] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其在电绝缘塑胶管的内表 面上, 复合有其它材料的管吋, 首先将其它材料管的管头, 直接或涂覆粘接胶 后插入到螺杆挤出机的模头中, 在其上挤出电绝缘塑胶管。 再重复 (3) 即通过 绕线机在电绝缘塑胶管外壁上绕线, 并将绕线后的电绝缘塑胶管的管头插装到 螺杆挤出机的模头中。 将步骤 (2) 的粒料在螺杆挤出机中与缠绕有两根镀锡铜 丝线的电绝缘塑胶管一起挤出, 制得自控温保温管。 (4) 将制得自控温保温管 头, 插装到螺杆挤出机的模头中, 直接或涂覆粘接胶后, 进入到螺杆挤出机的 模头中, 将自控温保温管的外表面, 复合电绝缘塑胶管。 (5) 辐照交联: 采用 电子加速器对步骤 (3) 制得的自控温保温塑胶管进行辐照交联, 制得复合 PTC 导电聚合物材料膜自控温保温塑胶管。 [0019] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 其金属导体电加热保温塑 胶管的环形中空夹层空气保温管的内、 外管夹层之间, 填充复合有其它保温材 料。 电伴热塑胶复合管的环形中空夹层空气保温管外表面上, 紧密复合包裹有 其它管。 其它管为发泡材料保温管, 发泡材料保温管的外表面为自结皮, 或为 复合表皮。 环形中空夹层空气保温管外管表面上设有反射膜, 或环形中空夹层 空气保温管外表面复合的保温材料管外表面上设有反射膜, 或保温材料管外表 面复合表皮上设有反射膜。 或环形中空夹层空气保温管的外层表面、 发泡材料 保温管的外层表面、 复合表皮的外层表面至少之一上复合有反射膜, 或每层管 道的外表皮上均复合有反射膜。 [0018] A composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube, which is composited with a tube of other material on the inner surface of the electrically insulating plastic tube, firstly or directly coating the tube head of other material tubes After the adhesive is applied, it is inserted into a die of a screw extruder, and an electrically insulating plastic tube is extruded thereon. Repeat (3) to wind the outer wall of the electrically insulated plastic tube by a winding machine, and insert the tube head of the wound electrically insulated plastic tube into the die of the screw extruder. The pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating thermal insulation tube. (4) The self-controlled temperature heat preservation pipe head will be inserted into the die of the screw extruder, directly or after applying the adhesive glue, and then enter the die of the screw extruder to heat the temperature control. The outer surface of the tube, composite electrically insulated plastic tube. (5) Irradiation cross-linking: The self-controlled temperature and heat-insulating plastic tube obtained in the step (3) is irradiated and cross-linked by an electron accelerator to obtain a self-controlled temperature and heat-insulating plastic tube of the composite PTC conductive polymer material film. [0019] A composite PTC conductive polymer material film self-controlled temperature heat-insulating plastic tube, the metal conductor electrically heated and insulated plastic tube annular hollow interlayer air insulation tube between the inner and outer tube interlayer, filled with other insulation materials. On the outer surface of the annular hollow interlayer air-insulation tube of the electric heating plastic composite pipe, other tubes are tightly packed. The other tube is a foaming material insulation tube, and the outer surface of the foam material insulation tube is self-skinning or a composite skin. The outer surface of the outer tube of the annular hollow interlayer air insulation tube is provided with a reflective film, or the outer surface of the outer surface of the annular hollow interlayer air insulation tube is provided with a reflective film, or the outer surface of the outer surface of the heat insulating material tube is provided with a reflective film. . Or at least one of an outer surface of the annular hollow interlayer air heat insulating tube, an outer surface of the foamed material heat insulating tube, and an outer surface of the composite skin is coated with a reflective film, or a reflective film is laminated on the outer skin of each layer of the pipe .
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0020] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 可以用极少的电能, 安全 迅速的将管道内壁沿电热丝电加热迅速均匀化冰, 构成液体流道, 使管道内的 热水沿整条管道下流迅速化冰, 控制元件可以控制电源功率, 使导线产生的热 量可以维持保温管道不结冰, 也可通过控制电源实现管道内的水维持一定温度 , 实现打幵水嘴就出热水的功能。 生产工艺成熟简单, 对管道强度提升大, 因 为管道内有水使电加热不容易产生过热现象, 通过对电源的调整, 实现功率可 控, 代表了保温管未来的发展方向。  [0020] A composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube can quickly and evenly heat the inner wall of the pipeline along the electric heating wire with a small amount of electric energy to form a liquid flow path, so that the inside of the pipeline The hot water flows down the entire pipe to rapidly reduce the ice. The control component can control the power of the power supply, so that the heat generated by the wire can keep the insulated pipe from freezing, and the water in the pipe can be maintained at a certain temperature by controlling the power supply to realize the snoring water. The function of hot water is produced at the mouth. The production process is mature and simple, and the strength of the pipeline is greatly improved. Because there is water in the pipeline, the electric heating is not easy to generate overheating. By adjusting the power supply, the power can be controlled, which represents the future development direction of the thermal insulation pipe.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0021] 下面结合附图和实施例对本发明进一步说明。  [0021] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0022] 图中: 1电绝缘管、 2导线电极、 3 PTC导电聚合物材料膜、 4保温管内管、 5定 位支撑筋肋、 6保温管外管、 7反射膜、 8塑胶管、 9保温管层  [0022] In the figure: 1 electrical insulation tube, 2 wire electrode, 3 PTC conductive polymer material film, 4 insulation tube inner tube, 5 positioning support ribs, 6 insulation tube outer tube, 7 reflection film, 8 plastic tube, 9 insulation Tube layer
[0023] 图 1、 图 2组成的第一实施例中: 一种复合 PTC导电聚合物材料膜自控温保温塑 胶管, 包括电绝缘管 1、 PTC导电聚合物材料膜 3、 电连接导线电极 2、 保温管内 管 4和保温管外管 6; 在电绝缘管 1的外壁上, 至少设有两根导线电极 2, 对称分 布缠绕固定在电绝缘管 1的外管壁上, PTC导电聚合物材料膜 3均匀分布, 挤出包 裹固定在至少两根的导线电极 2上, 形成 PTC导电聚合物材料膜 3与导线电极 2良 好电连接的 PTC导电聚合物材料膜 3包裹管状层; 挤出的电绝缘空气夹层保温塑 胶管为保温管内管 4和保温管外管 6两管套装于一起, 在两管之间, 至少设有两 根对称均匀分布的定位支撑筋肋 5。 [0023] In the first embodiment of the composition of FIG. 1 and FIG. 2: a composite PTC conductive polymer material film self-heating and insulating plastic tube, comprising an electric insulating tube 1, a PTC conductive polymer material film 3, an electrical connection wire electrode 2. Insulation tube inner tube 4 and heat insulation tube outer tube 6; on the outer wall of the electric insulation tube 1, at least two lead electrodes 2 are arranged, which are symmetrically distributed and fixed on the outer tube wall of the electric insulating tube 1, PTC conductive polymer The material film 3 is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes 2 to form a PTC conductive polymer material film 3 and a wire electrode 2 The electrically connected PTC conductive polymer material film 3 wraps the tubular layer; the extruded electrically insulating air interlayer insulating plastic tube is set together with the inner tube 4 of the heat insulating tube and the outer tube 6 of the heat insulating tube, and at least between the two tubes There are two symmetrically distributed positioning support ribs 5.
[0024] 图 3、 图 4组成的第二实施例中: 保温管内管 4的内表面上设有反射膜 7, 其它等 同于图 1、 图 2。 [0024] In the second embodiment of the composition of FIG. 3 and FIG. 4, the inner surface of the inner tube 4 of the heat insulating tube is provided with a reflective film 7, and the others are the same as those in FIG. 1 and FIG.
[0025] 图 5、 图 6组成的第三实施例中: 复合电热膜伴热保温塑胶管的电绝缘管 1的内 壁上复合有塑胶管 8, 其它等同于图 1、 图 2。  [0025] In the third embodiment of the composition of FIG. 5 and FIG. 6, the inner wall of the electric insulating tube 1 of the composite electric heating film with thermal insulation plastic tube is compounded with a plastic tube 8, and the other is equivalent to FIG. 1 and FIG.
[0026] 图 7、 图 8组成的第四实施例中: 复合电热膜伴热保温塑胶管的环形中空夹层空 气保温管的保温管外管壁上, 复合有保温管层 9。 其它等同于图 1、 图 2。 In the fourth embodiment composed of FIG. 7 and FIG. 8, the composite insulating electric heating film is provided with a heat insulating tube layer on the outer wall of the insulating tube of the annular hollow interlayer air insulating tube. Others are equivalent to Figure 1 and Figure 2.
[0027] 图 9、 图 10组成的第五实施例中: 复合电热膜伴热保温塑胶管的环形中空夹层 空气保温管的保温管外管壁上, 复合有保温管层 9, 复合电热膜伴热保温塑胶管 的电绝缘管 1的内壁上复合有塑胶管 8, 其它等同于图 1、 图 2。 [0027] In the fifth embodiment of the composition of FIG. 9 and FIG. 10: the outer wall of the heat insulating tube of the annular hollow interlayer air heat insulating tube of the composite electric heating film heat-insulating plastic tube is composited with the heat insulating tube layer 9 and the composite electric heating film. The inner wall of the electrically insulating tube 1 of the thermal insulation plastic tube is compounded with a plastic tube 8, and the others are equivalent to those shown in Figs.

Claims

权利要求书 Claim
[权利要求 1] 一种复合 PTC导电聚合物材料膜自控温保温塑胶管, 包括电绝缘管、  [Claim 1] A composite PTC conductive polymer material film self-heating and insulating plastic tube, including an electric insulating tube,
PTC导电聚合物材料膜、 电连接导线电极、 塑胶管, 其特征是: 在电 绝缘管的外壁上, 至少设有两根导线电极, 对称分布缠绕固定在电绝 缘管的外管壁上, PTC导电聚合物材料膜均匀分布, 挤出包裹固定在 至少两根的导线电极上, 形成 PTC导电聚合物材料膜与导线电极良好 电连接的 PTC导电聚合物材料膜包裹管状层; 构成通过至少两根导线 电极, 与 PTC导电聚合物材料膜的包裹并联 PTC导电聚合物材料膜发 热电路; 或在电绝缘管的外壁上, 挤出包裹固定电绝缘管外管壁的 P TC导电聚合物材料膜包裹管状层; 之后将至少设有两根导线电极, 对称分布缠绕固定在电绝缘管的外管壁上, PTC导电聚合物材料膜均 匀分布, 挤出包裹固定在至少两根的导线电极上, 形成 PTC导电聚合 物材料膜与导线电极良好电连接的 PTC导电聚合物材料膜包裹管状层PTC conductive polymer material film, electrical connecting wire electrode, plastic tube, characterized in that: at least two wire electrodes are arranged on the outer wall of the electric insulating tube, and symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, PTC The conductive polymer material film is uniformly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form a PTC conductive polymer material film which is well electrically connected to the wire electrode to wrap the tubular layer; the composition passes through at least two a wire electrode, a PTC conductive polymer material film heating circuit is wrapped in parallel with the PTC conductive polymer material film; or a P TC conductive polymer material film wrapped around the outer wall of the electrically insulating tube is extruded on the outer wall of the electrically insulating tube a tubular layer; then at least two wire electrodes are arranged, symmetrically distributed and fixed on the outer tube wall of the electric insulating tube, and the PTC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form PTC conductive polymer material film is electrically connected to the wire electrode, and the PTC conductive polymer material film wraps the tubular layer
; 构成通过至少两根导线电极, 与 PTC导电聚合物材料膜的包裹并联 PTC导电聚合物材料膜发热电路; 电连接导线电极上, 或涂覆有焊锡 ; PTC导电聚合物材料膜包裹管状层和导线电极上, 至少紧密包裹复 合有通过挤出工艺制造的电绝缘空气夹层保温塑胶管; 挤出的电绝缘 空气夹层保温塑胶管为两管套装于一起, 在两管之间, 至少设有两根 对称均匀分布的定位支撑筋肋; 金属导体电加热保温塑胶管的电绝缘 管内壁上或复合有其它管, 金属导体电加热保温塑胶管的环形中空夹 层空气保温管外管壁上, 或复合有其它材料的保温管层。 Forming a PTC conductive polymer material film heating circuit in parallel with the PTC conductive polymer material film through at least two wire electrodes; electrically connecting the wire electrodes, or coated with solder; the PTC conductive polymer material film wrapping the tubular layer and On the wire electrode, at least tightly wrapped with an electrically insulating air sandwich insulation plastic tube manufactured by an extrusion process; the extruded electrically insulated air sandwich insulation plastic tube is set together by two tubes, at least two between the two tubes Locating support ribs with uniform symmetry of roots; metal conductors for electrically heating and insulating plastic tubes on the inner wall of electrical insulating tubes or composite tubes with other tubes, metal conductors for electrically heating and insulating plastic tubes, annular hollow interlayer air-insulated tubes, or composite There are insulation tubes for other materials.
[权利要求 2] —种复合 PTC导电聚合物材料膜自控温保温塑胶管, 包括电绝缘管、  [Claim 2] a composite PTC conductive polymer material film self-heating and insulating plastic tube, including an electric insulating tube,
PTC导电聚合物材料膜、 电连接导线电极、 粘接胶、 塑胶管, 其特征 是: 在电绝缘管的外壁上, 至少设有两根导线电极, 对称分布缠绕固 定在电绝缘管的外管壁上, pTC导电聚合物材料膜均匀分布, 挤出包 裹固定在至少两根的导线电极上, 形成 PTC导电聚合物材料膜与导线 电极良好电连接的 PTC导电聚合物材料膜包裹管状层; 构成通过至少 两根导线电极, 与 PTC导电聚合物材料膜的包裹并联 PTC导电聚合物 材料膜发热电路; 或在电绝缘管的外壁上, 挤出包裹固定电绝缘管外 管壁的 PTC导电聚合物材料膜包裹管状层; 之后将至少设有两根导线 电极, 对称分布缠绕固定在电绝缘管的外管壁上, PTC导电聚合物材 料膜均匀分布, 挤出包裹固定在至少两根的导线电极上, 形成 PTC导 电聚合物材料膜与导线电极良好电连接的 PTC导电聚合物材料膜包裹 管状层; 构成通过至少两根导线电极, 与 PTC导电聚合物材料膜的包 裹并联 PTC导电聚合物材料膜发热电路; 电连接导线电极上, 或涂覆 有焊锡; PTC导电聚合物材料膜包裹管状层和导线电极上, 复合有粘 接胶膜层; 粘接胶膜层上, 至少紧密包裹复合有通过挤出工艺制造的 电绝缘空气夹层保温塑胶管; 挤出的电绝缘空气夹层保温塑胶管为两 管套装于一起, 在两管之间, 至少设有两根对称均匀分布的定位支撑 筋肋; 金属导体电加热保温塑胶管的电绝缘管内壁上或复合有其它管 , 金属导体电加热保温塑胶管的环形中空夹层空气保温管外管壁上, 或复合有其它材料的保温管层。 PTC conductive polymer material film, electrical connection wire electrode, adhesive glue, plastic tube, characterized in that: on the outer wall of the electric insulation tube, at least two wire electrodes are arranged, and the outer tube of the electric insulation tube is symmetrically distributed and wound On the wall, the p TC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form a PTC conductive polymer material film which is well electrically connected to the wire electrode to wrap the tubular layer; Constructing a PTC conductive polymer in parallel with a package of PTC conductive polymer material film through at least two wire electrodes The material film heating circuit; or on the outer wall of the electric insulating tube, the PTC conductive polymer material film which is wrapped around the outer wall of the electric insulating tube is wrapped to wrap the tubular layer; then at least two wire electrodes are provided, which are symmetrically distributed and fixed On the outer tube wall of the electric insulating tube, the PTC conductive polymer material film is evenly distributed, and is extrusion-wrapped and fixed on at least two wire electrodes to form a PTC conductive polymer material with good electrical connection between the PTC conductive polymer material film and the wire electrode. The film wraps the tubular layer; constitutes a PTC conductive polymer material film heating circuit in parallel with the PTC conductive polymer material film through at least two wire electrodes; electrically connects the wire electrode, or is coated with solder; PTC conductive polymer material film The tubular layer and the wire electrode are laminated with an adhesive film layer; the adhesive film layer is at least tightly wrapped with an electrically insulating air interlayer insulating plastic tube manufactured by an extrusion process; and the extruded electrically insulating air interlayer insulation The plastic tube is a set of two tubes together, and at least two symmetrically distributed positioning support ribs are arranged between the two tubes; The electrically insulated metal conductors tube wall heat insulation composite plastic pipe or other pipe, an annular metal conductor electrically heated hollow plastic interlayer insulating air duct on the outer wall of the pipe insulation, pipe insulation or complexed with layers of other materials.
[权利要求 3] 根据权利要求 1、 或 2所述的一种复合 PTC导电聚合物材料膜自控温保 温塑胶管, 其特征是: 制作工艺包括如下步骤:  [Claim 3] The composite PTC conductive polymer material film self-regulating temperature-maintaining plastic tube according to claim 1, or 2, wherein the manufacturing process comprises the following steps:
(1) PTC导电聚合物材料膜制备: 所述 PTC导电聚合物材料由聚丙 烯基体树脂 60〜70重量份、 氟橡胶 10〜20重量份、 炭黑 10〜20重量份 及助剂 5〜10重量份组成, 称取各组分加入密炼机中塑化, 密炼塑化 温度为 180〜200°C, 密炼吋间为 5〜10min;  (1) Preparation of PTC conductive polymer material film: The PTC conductive polymer material is 60 to 70 parts by weight of a polypropylene base resin, 10 to 20 parts by weight of a fluororubber, 10 to 20 parts by weight of a carbon black, and an auxiliary agent 5 to 10 The composition of parts by weight, weigh each component into plastic mixer, the plasticizing temperature is 180~200 ° C, and the mixing time is 5~10 min;
(2) 制粒: 将步骤 (1) 中的塑化物在双辊幵炼机上下片, 再经切粒 机切粒, 将所得粒料在双螺秆挤出机上二次造粒;  (2) granulation: the plasticized material in the step (1) is placed on a double-roll mill, and then granulated by a pelletizer, and the obtained pellets are granulated twice on a double-screw extruder;
(3) 将制备好的电绝缘塑胶管, 通过绕线机在电绝缘塑胶管外壁上 绕线, 并将绕线后的电绝缘塑胶管的管头插装到螺杆挤出机的模头中 ; 将步骤 (2) 的粒料在螺杆挤出机中与缠绕有两根镀锡铜丝线的电 绝缘塑胶管一起挤出, 制得自控温保温管; 或在电绝缘管的外壁上, 挤出包裹固定电绝缘管外管壁的 PTC导电聚合物材料膜包裹管状层; 将电绝缘管的 PTC导电聚合物材料膜管状层上, 通过绕线机在电绝缘 塑胶管外壁上绕线, 并将绕线后的电绝缘塑胶管的管头插装到螺杆挤 出机的模头中; 将步骤 (2) 的粒料在螺杆挤出机中与缠绕有两根镀 锡铜丝线的电绝缘塑胶管一起挤出, 制得自控温保温管; (3) The prepared electrically insulating plastic tube is wound on the outer wall of the electrically insulating plastic tube by a winding machine, and the tube head of the wound electrically insulated plastic tube is inserted into the die of the screw extruder. The pellet of the step (2) is extruded together with an electrically insulating plastic tube wound with two tinned copper wires in a screw extruder to obtain a self-heating heat insulating tube; or on the outer wall of the electric insulating tube, Extruding a PTC conductive polymer material film wrapped around the outer wall of the electrically insulated tube to wrap the tubular layer; placing the electrically insulating tube on the tubular layer of the PTC conductive polymer material film, electrically insulating by a winding machine Winding the outer wall of the plastic pipe, and inserting the pipe head of the electrically insulated plastic pipe after winding into the die of the screw extruder; and pulverizing the pellet of step (2) in the screw extruder The electrically insulated plastic tube of the tin-plated copper wire is extruded together to obtain a self-heating and heat-insulating tube;
(4) 将自控温保温管的管头, 插装到螺杆挤出机的模头中, 直接或 涂覆粘接胶后, 插入到螺杆挤出机的模头中, 将自控温保温管的外表 面复合电绝缘塑胶管;  (4) Insert the tube head of the self-controlled temperature heat preservation tube into the die of the screw extruder, directly or after applying the adhesive glue, insert it into the die of the screw extruder, and heat the temperature control. a composite electrically insulated plastic tube on the outer surface of the tube;
(5) 辐照交联: 采用电子加速器对步骤 (3) 制得的自控温保温塑胶 管进行辐照交联, 制得复合 PTC导电聚合物材料膜自控温保温塑胶管 (5) Irradiation cross-linking: Irradiation cross-linking of the self-regulating and heat-insulating plastic tube prepared in step (3) by using an electron accelerator to obtain a composite PTC conductive polymer material film self-controlled temperature and thermal insulation plastic tube
根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: PTC导电聚合物材料由聚丙烯基体树脂 65重 量份、 氟橡胶 15重量份、 炭黑 15重量份及助剂 8重量份组成。 The composite PTC conductive polymer material film self-heating and insulating plastic tube according to claim 1, 2 or 3, wherein: the PTC conductive polymer material comprises 65 parts by weight of a polypropylene matrix resin and 15 parts by weight of a fluororubber. And 15 parts by weight of carbon black and 8 parts by weight of auxiliary agent.
根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: PTC导电聚合物材料的助剂为抗氧剂、 交联 敏化剂、 阻燃剂、 稳定剂和分散剂的两种以上。 The composite PTC conductive polymer material film self-regulating and heat-insulating plastic tube according to claim 1, 2 or 3, wherein: the auxiliary agent of the PTC conductive polymer material is an antioxidant, a crosslinking sensitizer, Two or more of a flame retardant, a stabilizer, and a dispersant.
根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: 电连接导线电极包括铜导线, 电连接导线电 极包括单股导线、 多股导线、 带状导线, 铜钢多股线状复合导线, 铜 钢带状复合导线; 粘接胶为常规粘接胶或阻氧粘接胶。 The composite PTC conductive polymer material film self-heating and insulating plastic tube according to claim 1, 2 or 3, wherein: the electrical connection wire electrode comprises a copper wire, and the electrical connection wire electrode comprises a single strand wire, a plurality of strands Conductor, strip conductor, copper-steel multi-strand composite conductor, copper-steel ribbon composite conductor; adhesive is conventional adhesive or oxygen barrier adhesive.
根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: 电绝缘管为塑胶管、 玻璃钢管、 玻璃管或陶 瓷管; 阻氧粘接胶涂复于电伴热复合塑胶采暖管至少一层管管之间的 衔接处。 The self-controlled temperature and heat-insulating plastic tube of the composite PTC conductive polymer material film according to claim 1, 2 or 3, wherein: the electrical insulating tube is a plastic tube, a glass tube, a glass tube or a ceramic tube; The glue is applied to the joint between at least one layer of the electric heating plastic heating pipe.
根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: 电绝缘管内壁上复合有包括金属管、 玻璃管 、 陶瓷管、 水泥管、 玻璃钢管; 阻氧粘接胶涂复于电伴热复合塑胶采 暖管至少一层管管之间的衔接处。 The composite PTC conductive polymer material film self-heating and insulating plastic tube according to claim 1, 2 or 3, wherein: the inner wall of the electric insulating tube is composited with a metal tube, a glass tube, a ceramic tube and a cement tube. , glass steel pipe; oxygen barrier adhesive coating at the junction between at least one layer of pipe of electric heating composite plastic heating pipe.
根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: 在电绝缘塑胶管的内表面上, 复合有其它材 料的管吋, 首先将其它材料管的管头, 直接或涂覆粘接胶后插入到螺 杆挤出机的模头中, 在其上挤出电绝缘塑胶管; 再重复 (3) 即通过 绕线机在电绝缘塑胶管外壁上绕线, 并将绕线后的电绝缘塑胶管的管 头插装到螺杆挤出机的模头中; 将步骤 (2) 的粒料在螺杆挤出机中 与缠绕有两根镀锡铜丝线的电绝缘塑胶管一起挤出, 制得自控温保温 管; (4) 将制得自控温保温管头, 插装到螺杆挤出机的模头中, 直 接或涂覆粘接胶后, 进入到螺杆挤出机的模头中, 将自控温保温管的 外表面, 复合电绝缘塑胶管; (5) 辐照交联: 采用电子加速器对步 骤 (3) 制得的自控温保温塑胶管进行辐照交联, 制得复合 PTC导电 聚合物材料膜自控温保温塑胶管。 Self-controlled temperature of a composite PTC conductive polymer material film according to claim 1, 2 or Insulation plastic tube, which is characterized in that: on the inner surface of the electrically insulating plastic tube, the tube of other materials is composited, and the tube head of the other material tube is directly inserted into the screw extruder after directly or after applying the adhesive glue. In the die, an electrically insulating plastic tube is extruded thereon; and then (3) is wound on the outer wall of the electrically insulating plastic tube by a winding machine, and the tube head of the wound electrically insulated plastic tube is inserted into In the die of the screw extruder; the pellet of the step (2) is extruded in a screw extruder together with an electrically insulating plastic tube wound with two tinned copper wires to obtain a self-heating heat insulating tube; 4) The self-controlled temperature heat preservation pipe head will be inserted into the die of the screw extruder, directly or after applying the adhesive glue, and then enter the die of the screw extruder, and the self-controlled temperature heat preservation pipe The outer surface of the composite electrically insulating plastic tube; (5) Irradiation cross-linking: The self-controlled temperature-insulated plastic tube obtained in the step (3) is irradiated and crosslinked by an electron accelerator to obtain a composite PTC conductive polymer material film. Self-controlled temperature insulation plastic tube.
[权利要求 10] 根据权利要求 1、 2或 3所述的一种复合 PTC导电聚合物材料膜自控温 保温塑胶管, 其特征是: 金属导体电加热保温塑胶管的环形中空夹层 空气保温管的内、 外管夹层之间, 填充复合有其它保温材料; 电伴热 塑胶复合管的环形中空夹层空气保温管外表面上, 紧密复合包裹有其 它管; 其它管为发泡材料保温管, 发泡材料保温管的外表面为自结皮 , 或为复合表皮; 环形中空夹层空气保温管外管表面上设有反射膜, 或环形中空夹层空气保温管外表面复合的保温材料管外表面上设有反 射膜, 或保温材料管外表面复合表皮上设有反射膜; 或环形中空夹层 空气保温管的外层表面、 发泡材料保温管的外层表面、 复合表皮的外 层表面至少之一上复合有反射膜; 或每层管道的外表皮上均复合有反 射膜。 [Claim 10] The composite PTC conductive polymer material film self-heating and heat-insulating plastic tube according to claim 1, 2 or 3, wherein: the metal conductor electrically heats the plastic tube to seal the hollow hollow interlayer air insulation tube The inner and outer tube interlayers are filled with other thermal insulation materials; the outer surface of the annular hollow interlayer air insulation tube of the electric heat tracing plastic composite tube is tightly compounded with other tubes; the other tubes are foamed material insulation tubes, and the other tubes are foamed material insulation tubes. The outer surface of the thermal insulation tube of the foam material is self-skinning or a composite skin; the outer surface of the outer tube of the annular hollow interlayer air insulation tube is provided with a reflective film, or the outer surface of the outer surface of the annular hollow interlayer air insulation tube composite is provided a reflective film, or a composite film on the outer surface of the heat insulating material tube; or an outer surface of the annular hollow interlayer air heat insulating tube, an outer surface of the foaming material heat insulating tube, and at least one of the outer surface of the composite skin Composite with a reflective film; or a reflective film on the outer skin of each layer of pipe.
PCT/CN2016/111977 2015-12-29 2016-12-25 Composite ptc electrically-conductive polymer material film self-thermal control and thermally insulated plastic pipe WO2017114334A1 (en)

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