WO2017106870A1 - A flyback converter and a method for controlling a flyback converter - Google Patents
A flyback converter and a method for controlling a flyback converter Download PDFInfo
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- WO2017106870A1 WO2017106870A1 PCT/US2016/067615 US2016067615W WO2017106870A1 WO 2017106870 A1 WO2017106870 A1 WO 2017106870A1 US 2016067615 W US2016067615 W US 2016067615W WO 2017106870 A1 WO2017106870 A1 WO 2017106870A1
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- current
- flyback converter
- controller
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33507—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33507—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
- H02M3/33523—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters with galvanic isolation between input and output of both the power stage and the feedback loop
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0003—Details of control, feedback or regulation circuits
- H02M1/0016—Control circuits providing compensation of output voltage deviations using feedforward of disturbance parameters
- H02M1/0022—Control circuits providing compensation of output voltage deviations using feedforward of disturbance parameters the disturbance parameters being input voltage fluctuations
Definitions
- a flyback converter is a switch mode power supply circuit that can be used in applications such as AC-to-DC (alternating current-to-direct current) adapters and battery chargers and for converting an input power from a power source to an output power.
- the output power can be regulated by controlling the duty-cycle of a Pulse-Width Modulation (PWM) signal, which is a control signal that controls the status of a switch in the flyback converter.
- PWM Pulse-Width Modulation
- the output power of a conventional flyback converter will vary accordingly when the input voltage is changed, e g., from 85V to 265V.
- a flyback converter that provides a predetermined output power is needed.
- a flyback converter is configured to receive an input voltage from a power source.
- the controller is coupled to the transformer via a switch, and is configured to receive a first signal indicating a first voltage, generate a second signal indicating a second voltage according to a first current flowing through the transformer, and generate a control signal to control the switch according to a comparison result of the first signal and the second signal, where the second voltage varies inversely to variations in the input voltage.
- a controller for controlling a flyback converter includes a first sensing terminal, a comparator, a signal generator, and a driver.
- the first sensing terminal is configured to receive a first signal indicating a first voltage.
- the comparator is configured to receive the first signal from the first sensing terminal and a second signal indicating a second voltage, and compare the first signal with the second signal.
- the signal generator is coupled to the comparator and is configured to generate the second signal according to a first current flowing through a transformer of the flyback converter.
- the driver is coupled to the comparator and is configured to generate a control signal according to a comparison result of the first signal and the second signal, where the second voltage varies inversely to variations in an input voltage of the flyback converter.
- a method for controlling a flyback converter by a controller includes: receiving a first signal indicating a first voltage;
- FIG. 1 shows a schematic diagram of a flyback converter, in an embodiment of the present invention.
- FIG. 2 shows an example of a controller in the flyback converter in FIG. 1 , in an embodiment of the present invention.
- FIG. 3 shows waveforms of signals associated with the flyback converter in FIG. 1 , in an embodiment of the present invention.
- FIG. 4 shows a schematic diagram of a flyback converter, in another embodiment of the present invention.
- FIG. 5 shows a flowchart of a method for controlling a flyback
- FIG. 1 shows a schematic diagram of a flyback converter 100, in an embodiment of the present invention.
- the flyback converter 100 includes a rectifier 102, a transformer 104, a controller 106, and a switch 108.
- the rectifier 102 includes multiple diodes, e.g. , D1 , D2, D3, and D4, which constitute a bridge rectifier to rectify an input voltage V A c from a power source to a rectified input voltage V
- the transformer 104 includes a primary winding LM coupled to the power source through the rectifier 102 for receiving the input voltage V
- the primary winding LM is coupled in parallel with an inductor L1 which is coupled in series with the switch 108.
- the switch 108 is coupled in series with a resistor RCS.
- the controller 106 is coupled to the transformer 104 via the switch 108. As shown in the example of FIG. 1 , the controller 106 is coupled to the primary winding LM of the transformer 104 via the switch 108. In an embodiment, the controller 106 includes a terminal VDD for receiving power from the power source, a control terminal GATE for providing a control signal DRV to control the status of the switch 108, a current sensing terminal CS for receiving a first signal VCS indicating a first voltage V C s, e.g. , the voltage across the resistor RCS as shown in FIG.
- the controller 106 receives the first signal VCS indicating the first voltage V C s, e.g., the voltage across the resistor RCS, generates a second signal PEAK indicating a second voltage V pea k (not shown in FIG.
- the control signal DRV is a pulse-width-modulation (PWM) signal
- PWM pulse-width-modulation
- the second voltage V pea k varies inversely to variations in the input voltage V
- the duty cycle of the control signal DRV varies inversely to variations in the input voltage VI to maintain the output power POUT of the transformer 104 substantially constant when the input voltage V
- FIG. 2 shows an example of the controller 106 in the flyback converter 100 in FIG. 1 , in an embodiment of the present invention.
- the controller 106 includes terminals VDD, FB, GND, CS, and GATE.
- Terminal VDD is coupled to rectifier 102 for receiving the input voltage from the power source and providing power to the controller 106.
- the current sensing terminal CS receives a first signal VCS indicative of a first voltage V C s, e.g., the voltage across the resistor RCS .
- the sensing terminal FB senses the voltage VFB at the node FB and outputs the current I F B flowing through the auxiliary winding LF of the transformer 104.
- the control terminal GATE outputs the control signal DRV to control the status of the switch 108.
- the controller 106 includes a clamping circuit 210, a signal generator 212, a comparator 214, and a driver 216.
- the clamping circuit 210 is configured to sense the voltage V F B via the sensing terminal FB, generate the first current I F B, and output the first current I F B flowing through the transformer 104, e.g. , the auxiliary winding LF of the transformer 104, to clamp the voltage V F B at the node FB to a predetermined value, e.g. , 50mv (millivolts), which is approximately zero voltage. Therefore, the resister RFB1 , the auxiliary winding LF, and the ground compose a circuit loop. As the auxiliary winding LF is magnetically coupled to the primary winding LM of the transformer 104, the first current l FB flowing through the auxiliary winding LF is indicative of the input voltage V
- the first current l FB can be calculated based on an equation (1 ) as below:
- V LF represents a voltage across the auxiliary winding LF
- R FB i is the resistance of the resistor RFB1 which is known in equation (1 ).
- the voltage V LF can be calculated based on an equation (2) as below:
- V LF - ⁇ * V IN (2)
- N M represents the number of coils of the primary winding LM which is an integer that is greater than one
- N F represents the number of coils of the auxiliary winding LF which is an integer that is greater than one
- N M and N F are all known.
- the first current l FB is proportional to the input voltage V
- the signal generator 212 is configured to divide the first current I F B by an integer K1 to generate a divided first current l FB , and generate a second signal PEAK indicating a second voltage V pea k based on the divided first current l FB . More specifically, the second voltage V pea k can be calculated based on an equation (4) as below:
- V PEAK V ref - 3 ⁇ 4 ⁇ (4)
- V re f represents a predetermined reference voltage which is known
- K1 is an integer which is greater than one.
- K1 is equal to 50.
- R-i is the resistance of the resistor R1 coupled to the rectifier 102 as shown in FIG. 1
- the value of the resistor R1 is known in equation (4).
- Vp EAK V consumer r - 3 ⁇ 4 . ⁇ . 3 ⁇ 4 (5)
- the second voltage V pea k varies inversely to variations in the input voltage V
- the voltage V pea k decreases, while when the input voltage V
- the non-inverting terminal of the comparator 214 receives the first signal VCS and the inverting terminal of the comparator 214 receives the second signal PEAK.
- the comparator 214 compares the first signal VCS with the second signal PEAK to generate a comparison signal CMP.
- the driver 216 is configured to generate the control signal DRV based on the comparison signal CMP output from the comparator 214.
- the second voltage indicated by the second signal PEAK varies inversely to variations in the input voltage VIM
- the duty cycle of the control signal DRV varies inversely to variations in the input voltage V
- F IG. 3 shows waveforms of signals associated with the flyback converter 100 in FI G. 1 , in an embodiment according to the present invention.
- F IG.3 is described in combination with F IG. 1 and FI G. 2.
- the power source provides an input power VAC which is rectified by the rectifier 102 into the rectified input voltage V
- the first voltage V C s e.g., the voltage across the resistor RCS as shown in F I G. 1 , sensed by the controller 106 via the pin CS, increases accordingly.
- the controller 106 outputs the first current I F B to clamp the voltage V F B at the node FB at a predetermined voltage, and generates the second signal PEAK indicative of the second voltage V PE AK according to the equation (5) as above.
- the comparator 214 compares the first signal VCS and the second signal PEAK.
- the first signal VCS reaches the second signal PEAK, which indicates that the first voltage V C s, e.g., the voltage across the resistor RCS , has reached the second voltage V pea k- Then the comparator 214 outputs a comparison signal CMP to the signal generator 212, and the signal generator 212 generates the control signal DRV at a logic low state according to the comparison signal CMP, which turns off the switch 108.
- the time-on period of the control signal DRV is T 0 NI as shown in FI G. 3.
- the input voltage V A c increases and the rectified input voltage V
- the second voltage V pea k is calculated according to the first current I F B which indicates the input voltage V
- the second voltage V pea k varies inversely to variations in the input voltage V
- the voltage V pea k decreases when the input voltage V
- the first signal VCS reaches the second signal PEAK, which indicates that the first voltage V C s, e.g., the voltage across the resistor RCS, has reached the second voltage V pea k-
- the control signal DRV is at a logic low state at time t3, which turns off the switch 108.
- the time-on period of the control signal DRV is T 0N2 as shown in FI G. 3.
- the first signal VCS reaches the second signal PEAK in a relatively shorter time compared to the time period from to to t1 .
- T 0 N2 is shorter than T 0 NI , which indicates the duty cycle of the control signal DRV decreases when the input voltage V
- the input voltage V A c decreases and the rectified input voltage V
- the second voltage V pea k increases accordingly because the second voltage V pea k varies inversely to variations in the input voltage V
- the first signal VCS reaches the second signal PEAK, which indicates that the first voltage V C s, e.g., the voltage across the resistor RCS, reaches to the second voltage V pea k.
- the control signal DRV turns to a logic low state at time t5, which turns off the switch 108.
- the time-on period of the control signal DRV is T 0 N 3 as shown in FIG. 3.
- the first signal VCS reaches the second signal PEAK in a relatively longer time compared to the time period from t2 to t3.
- TON3 is longer than TON2, which indicates the duty cycle of the control signal DRV increases when the input voltage V
- the second voltage V pea k of the controller 106 varies inversely to variations in the input voltage V
- FIG. 4 shows a schematic diagram of a flyback converter 400, in an embodiment according to the present invention.
- the flyback converter 400 includes a rectifier 102, a transformer 104, a controller 106, a switch 108, and a compensation resistor RCS1 .
- Elements labeled the same as in FIG. 1 have similar functions and will not be repetitively described herein.
- the compensation resister RCS1 is coupled between the controller 106 and the resister RCS. More specifically, the compensation resistor RCS1 is coupled to the current sensing terminal CS of the controller 106. In an embodiment, the current sensing terminal CS receives a compensation voltage V RC si across the compensation resistor RCS1 and a voltage across the resistor RCS. Thus, the first voltage V C s received by the controller 106 is the voltage sum of the
- the controller 106 clamps the voltage VFB at the node FB to a predetermined value, e.g. , 50mv, which is approximately zero voltage, to generate and output the first current I F B flowing through the transformer 104, e.g. , the auxiliary winding LF of the transformer 104.
- the controller 106 divides the first current I F B by an integer K2, and generates a second current I C S2 according to the divided first current I F B and outputs the second current I C S2 via the current sensing terminal CS to the compensation resister RCS1 to generate the compensation voltage V RC si-
- the second current I C S2 is proportional to the first current I F B, e.g., the second current I C S2 is equal to the first current l FB times a ratio of 1/K2, indicating that the first current l FB is K2 times the second current I C S2; that is, when the first current l FB increases, the second current Ics 2 increases, and when the first current l FB decreases, the second current I C S2 decreases. Therefore, the first voltage V C s of the voltage at terminal CS can be calculated according to an equation (6) as shown below:
- Vcs lcs2*Rcsi + lcs*Rcs (6)
- the controller 106 generates the second signal PEAK indicating the second voltage V pea k according to the first current I F B flowing through the transformer 104, and generates the control signal DRV to control the switch 108 according to a comparison result of the first signal VCS and the second signal PEAK.
- the voltage V pea k can be calculated according to equation (5) as shown above.
- the first voltage V C s received by the controller 106 in FIG. 4 is greater than the first voltage received by the controller 106 in FIG. 1 . Therefore, when comparing the first signal VCS indicative of the first voltage Vcs with the second signal PEAK indicative of the second voltage V pea k, the first voltage Vcs in FIG. 4 can reach the second voltage V pea k in a shorter time than it takes for the first voltage V C s in FIG. 1 to reach the second voltage V pea k, which improves the flexibility of the flyback converter.
- FIG. 5 shows a flowchart 500 of a method for controlling a flyback converter, in an embodiment according to the present invention.
- the flowchart 500 is described in combination with FIG. 1 , FIG. 2, and FIG. 3 as an example.
- the method disclosed in FIG 5 can also be applied to control the flyback converter 400 in FIG. 4.
- a transformer 104 in the flyback converter 100 receives an input voltage V
- a controller 106 of the flyback converter 100 receives a first signal VCS indicating a first voltage V C s-
- the first voltage Vcs is the voltage across a resistor RCS
- the first voltage Vcs indicates the voltage sum across the resistor RCS and a compensation resistor RCS1 .
- step 504 the controller 106 generates a second signal PEAK indicating a second voltage V pea k according to a first current I F B flowing through the transformer 104 of the flyback converter 100.
- a clamping circuit 210 of the controller 106 senses a voltage V F B at the node FB, and clamps the sensed voltage V F B at a predetermined value, e.g. 50mv, which is approximately zero voltage, to generate the first current l FB .
- the first current l FB can be calculated according to equation (3) as shown above and is proportional to the input voltage V
- the second voltage V pea k can be calculated according to equation (5); therefore, the second voltage V pea k varies inversely to variations in the input voltage V
- step 506 the controller 106 compares the first signal VCS with the second signal PEAK to generate a control signal DRV to control a switch 108 of the flyback converter 100. Specifically, if the first signal VCS is lower than the second signal PEAK, then the controller 106 outputs the control signal DRV with a logic high state to turn on the switch 108. If the first signal VCS reaches the second signal PEAK, then the controller 106 outputs the control signal DRV with the logic low state to turn off the switch 108. The switch 108 remains off until the controller 106 gets into the next working cycle, such that the control signal DRV turns to a logic high state and the switch
- the oscillating frequency of the controller 106 is set to be a predetermined value, e.g., a value selected from 60 KHz to 130 KHz.
- the length of the cycle of the control signal DRV can also be determined too, e.g., the value(s) of T1 , T2 and/or T3
- the length of the cycle of the control signal DRV can be determined when the oscillating frequency of the controller 106 is determined.
- the switch 108 is turned off and on according to a comparison result of the first signal VCS and the second signal PEAK. As shown in FIG. 3 for example, if the input voltage V
- the output power P O UT of the flyback converter 100 can be maintained in a predetermined value (at a constant or substantially constant value over time, which means that the output power may vary, but is within a range that the variation can be neglected) even if/when the input voltage V
- the method shown in FIG. 5 can be also applied to the flyback converter 400 shown in FIG.4.
- the compensation resistor RCS1 is coupled to the controller 106, and the first signal VCS can be indicative of the first voltage V C s which is a sum of the compensation voltage across the compensation resister RCS1 and voltage across the resistor RCS.
- the first voltage V C s shown in FIG. 4 is greater than the first voltage V C s received by the controller 106 in FIG. 1.
- the compensation voltage is generated by a second current I C S2 through the compensation resister RCS1 , and the second current I C S2 is generated by sampling the first current I F B, which indicates the input voltage V
- the second voltage V pea k decreases, and the time period for the first signal VCS to reach the second signal PEAK decreases compared with the adjustment in FIG. 1 .
- the output power POUT of the flyback converter 400 can be maintained at a predetermined value by adjusting the duty cycle of the switch 108 when the input voltage V
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Abstract
A flyback converter includes a transformer and a controller. The transformer is configured to receive an input voltage from a power source. The controller is coupled to the transformer via a switch, and is configured to receive a first signal indicating a first voltage, generate a second signal indicating a second voltage according to a first current flowing through the transformer, and generate a control signal to control the switch according to a comparison result of the first signal and the second signal, where the second voltage varies inversely to variations in the input voltage.
Description
A FLYBACK CONVERTER AND A METHOD FOR CONTROLLING A FLYBACK
CONVERTER
BACKGROUND
[0001 ] A flyback converter is a switch mode power supply circuit that can be used in applications such as AC-to-DC (alternating current-to-direct current) adapters and battery chargers and for converting an input power from a power source to an output power. The output power can be regulated by controlling the duty-cycle of a Pulse-Width Modulation (PWM) signal, which is a control signal that controls the status of a switch in the flyback converter. However, the output power of a conventional flyback converter will vary accordingly when the input voltage is changed, e g., from 85V to 265V. Thus, a flyback converter that provides a predetermined output power is needed.
SUMMARY
[0002] In an embodiment, a flyback converter is configured to receive an input voltage from a power source. The controller is coupled to the transformer via a switch, and is configured to receive a first signal indicating a first voltage, generate a second signal indicating a second voltage according to a first current flowing through the transformer, and generate a control signal to control the switch according to a comparison result of the first signal and the second signal, where the second voltage varies inversely to variations in the input voltage.
[0003] In another embodiment, a controller for controlling a flyback converter includes a first sensing terminal, a comparator, a signal generator, and a driver. The
first sensing terminal is configured to receive a first signal indicating a first voltage. The comparator is configured to receive the first signal from the first sensing terminal and a second signal indicating a second voltage, and compare the first signal with the second signal. The signal generator is coupled to the comparator and is configured to generate the second signal according to a first current flowing through a transformer of the flyback converter. The driver is coupled to the comparator and is configured to generate a control signal according to a comparison result of the first signal and the second signal, where the second voltage varies inversely to variations in an input voltage of the flyback converter.
[0004] In yet another embodiment, a method for controlling a flyback converter by a controller includes: receiving a first signal indicating a first voltage;
generating a second signal indicating a second voltage according to a first current flowing through a transformer of the flyback converter; and generating a control signal to control a switch of the flyback converter according to a comparison result of the first signal and the second signal, where the second voltage varies inversely to variations in an input voltage of the flyback converter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] Features and advantages of embodiments of the claimed subject matter will become apparent as the following detailed description proceeds, and upon reference to the drawings, wherein like numerals depict like parts. These example embodiments are described in detail with reference to the drawings. These
embodiments are non-limiting example embodiments, in which like reference numerals represent similar structures throughout the several views of the drawings.
[0006] FIG. 1 shows a schematic diagram of a flyback converter, in an embodiment of the present invention.
[0007] FIG. 2 shows an example of a controller in the flyback converter in FIG. 1 , in an embodiment of the present invention.
[0008] FIG. 3 shows waveforms of signals associated with the flyback converter in FIG. 1 , in an embodiment of the present invention.
[0009] FIG. 4 shows a schematic diagram of a flyback converter, in another embodiment of the present invention.
[0010] FIG. 5 shows a flowchart of a method for controlling a flyback
converter, in an embodiment of the present invention.
DETAILED DESCRIPTION
[001 1 ] Reference will now be made in detail to the embodiments of the present teaching. While the present teaching will be described in conjunction with these embodiments, it will be understood that they are not intended to limit the present teaching to these embodiments. On the contrary, the present teaching is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the present teaching as defined by the appended claims.
[0012] Furthermore, in the following detailed description of the present teaching, numerous specific details are set forth in order to provide a thorough
understanding of the present teaching. However, it will be recognized by one of ordinary skill in the art that the present teaching may be practiced without these specific details. In other instances, well known methods, procedures, components, and circuits
have not been described in detail as not to unnecessarily obscure aspects of the present teaching.
[0013] FIG. 1 shows a schematic diagram of a flyback converter 100, in an embodiment of the present invention. The flyback converter 100 includes a rectifier 102, a transformer 104, a controller 106, and a switch 108. The rectifier 102 includes multiple diodes, e.g. , D1 , D2, D3, and D4, which constitute a bridge rectifier to rectify an input voltage VAc from a power source to a rectified input voltage V|N. The transformer 104 includes a primary winding LM coupled to the power source through the rectifier 102 for receiving the input voltage V|N, a secondary winding LS coupled to a load 1 10 for providing power to the load 1 10, a magnetic core 142, and an auxiliary winding LF. The primary winding LM is coupled in parallel with an inductor L1 which is coupled in series with the switch 108. Moreover, the switch 108 is coupled in series with a resistor RCS.
[0014] The controller 106 is coupled to the transformer 104 via the switch 108. As shown in the example of FIG. 1 , the controller 106 is coupled to the primary winding LM of the transformer 104 via the switch 108. In an embodiment, the controller 106 includes a terminal VDD for receiving power from the power source, a control terminal GATE for providing a control signal DRV to control the status of the switch 108, a current sensing terminal CS for receiving a first signal VCS indicating a first voltage VCs, e.g. , the voltage across the resistor RCS as shown in FIG. 1 , and a sensing terminal FB coupled to the auxiliary winding LF of the transformer 104 via a resistor RFB1 for sensing a voltage VFB at the node FB and providing a first current IFB flowing through the auxiliary winding LF of the transformer 104.
[0015] In an embodiment, the controller 106 receives the first signal VCS indicating the first voltage VCs, e.g., the voltage across the resistor RCS, generates a second signal PEAK indicating a second voltage Vpeak (not shown in FIG. 1 ) according to the first current IFB flowing through the transformer 104, and generates the control signal DRV to control the switch 108 according to a comparison result of the first signal VCS and the second signal PEAK. In an embodiment, the control signal DRV is a pulse-width-modulation (PWM) signal, and the second voltage Vpeak varies inversely to variations in the input voltage V|N; that is, when the input voltage V|N increases, the second voltage Vpeak decreases, and when the input voltage V|N decreases, the second voltage Vpeak increases. As a result, the duty cycle of the control signal DRV varies inversely to variations in the input voltage VI to maintain the output power POUT of the transformer 104 substantially constant when the input voltage V|N changes.
[0016] FIG. 2 shows an example of the controller 106 in the flyback converter 100 in FIG. 1 , in an embodiment of the present invention. FIG. 2 will be illustrated in combination with FIG. 1 . The controller 106 includes terminals VDD, FB, GND, CS, and GATE. Terminal VDD is coupled to rectifier 102 for receiving the input voltage from the power source and providing power to the controller 106. The current sensing terminal CS receives a first signal VCS indicative of a first voltage VCs, e.g., the voltage across the resistor RCS. The sensing terminal FB senses the voltage VFB at the node FB and outputs the current IFB flowing through the auxiliary winding LF of the transformer 104. The control terminal GATE outputs the control signal DRV to control the status of the switch 108.
[0017] As shown in FIG. 2, the controller 106 includes a clamping circuit 210, a signal generator 212, a comparator 214, and a driver 216. In an embodiment, the
clamping circuit 210 is configured to sense the voltage VFB via the sensing terminal FB, generate the first current IFB, and output the first current IFB flowing through the transformer 104, e.g. , the auxiliary winding LF of the transformer 104, to clamp the voltage VFB at the node FB to a predetermined value, e.g. , 50mv (millivolts), which is approximately zero voltage. Therefore, the resister RFB1 , the auxiliary winding LF, and the ground compose a circuit loop. As the auxiliary winding LF is magnetically coupled to the primary winding LM of the transformer 104, the first current lFB flowing through the auxiliary winding LF is indicative of the input voltage V|N.
[0018] More specifically, as shown in FIG. 1 , the first current lFB can be calculated based on an equation (1 ) as below:
where VLF represents a voltage across the auxiliary winding LF, and RFBi is the resistance of the resistor RFB1 which is known in equation (1 ).
[0019] The voltage VLF can be calculated based on an equation (2) as below:
VLF = -^ * VIN (2)
N M
where NM represents the number of coils of the primary winding LM which is an integer that is greater than one, and NF represents the number of coils of the auxiliary winding LF which is an integer that is greater than one; NM and NF are all known. Thus, the lFB can be obtained as below:
IFB = ^ * - i£L (3)
NM RFB l
[0020] According to the equation (3) as shown above, the first current lFB is proportional to the input voltage V|N by the ratio of the number of coils of the auxiliary winding to the number of coils of the primary winding times the resistance of the resistor
RFB1 (NF/(NM*RFBI)), SO the first current IFB is indicative of the input voltage V|N of the transformer 104.
[0021 ] Referring to FIG. 2, the signal generator 212 is configured to divide the first current IFB by an integer K1 to generate a divided first current lFB, and generate a second signal PEAK indicating a second voltage Vpeak based on the divided first current lFB. More specifically, the second voltage Vpeak can be calculated based on an equation (4) as below:
VPEAK = Vref - ¾^ (4)
where Vref represents a predetermined reference voltage which is known, and K1 is an integer which is greater than one. For example, in an embodiment, K1 is equal to 50. R-i is the resistance of the resistor R1 coupled to the rectifier 102 as shown in FIG. 1 , and the value of the resistor R1 is known in equation (4). Combining equation (3) and equation (4), the voltage Vpeak can be calculated according to equation (5) as below:
VpEAK = V„r - ¾ . ^ . ¾ (5)
[0022] Therefore, the second voltage Vpeak varies inversely to variations in the input voltage V|N. For example, when the input voltage V|N increases, the voltage Vpeak decreases, while when the input voltage V|N decreases, the voltage Vpeak increases accordingly.
[0023] As shown in the example of FIG. 2, the non-inverting terminal of the comparator 214 receives the first signal VCS and the inverting terminal of the comparator 214 receives the second signal PEAK. The comparator 214 compares the first signal VCS with the second signal PEAK to generate a comparison signal CMP. The driver 216 is configured to generate the control signal DRV based on the
comparison signal CMP output from the comparator 214. As the second voltage indicated by the second signal PEAK varies inversely to variations in the input voltage VIM, the duty cycle of the control signal DRV varies inversely to variations in the input voltage V|N accordingly. A detailed explanation will be described in combination with F I G. 3.
[0024] F IG. 3 shows waveforms of signals associated with the flyback converter 100 in FI G. 1 , in an embodiment according to the present invention. F IG.3 is described in combination with F IG. 1 and FI G. 2.
[0025] As shown in F IG. 3, at time to, the power source provides an input power VAC which is rectified by the rectifier 102 into the rectified input voltage V|N, and the rectified voltage V|N is provided to the transformer 104 and the inductor L1 when the switch 108 is switched on initially. Then energy is stored in the primary winding LM of the transformer 104 and the inductor L1 is charged; therefore, the current lCs flowing through the resistor RCS increases and the voltage across the resistor RCS increases accordingly. Thus, the first voltage VCs, e.g., the voltage across the resistor RCS as shown in F I G. 1 , sensed by the controller 106 via the pin CS, increases accordingly. The controller 106 outputs the first current IFB to clamp the voltage VFB at the node FB at a predetermined voltage, and generates the second signal PEAK indicative of the second voltage VPEAK according to the equation (5) as above. The comparator 214 compares the first signal VCS and the second signal PEAK.
[0026] At time t1 , the first signal VCS reaches the second signal PEAK, which indicates that the first voltage VCs, e.g., the voltage across the resistor RCS, has reached the second voltage Vpeak- Then the comparator 214 outputs a comparison signal CMP to the signal generator 212, and the signal generator 212 generates the
control signal DRV at a logic low state according to the comparison signal CMP, which turns off the switch 108. The time-on period of the control signal DRV is T0NI as shown in FI G. 3.
[0027] At time t2, the input voltage VAc increases and the rectified input voltage V|N increases accordingly. As the second voltage Vpeak is calculated according to the first current IFB which indicates the input voltage V|N, the second voltage Vpeak varies inversely to variations in the input voltage V|N, and the voltage Vpeak decreases when the input voltage V|N increases. At time t3, the first signal VCS reaches the second signal PEAK, which indicates that the first voltage VCs, e.g., the voltage across the resistor RCS, has reached the second voltage Vpeak- Then the control signal DRV is at a logic low state at time t3, which turns off the switch 108. The time-on period of the control signal DRV is T0N2 as shown in FI G. 3.
[0028] As the voltage Vpeak decreases with the increasing of the input voltage VIN, the first signal VCS reaches the second signal PEAK in a relatively shorter time compared to the time period from to to t1 . Thus, T0N2 is shorter than T0NI , which indicates the duty cycle of the control signal DRV decreases when the input voltage V|N increases.
[0029] At time t4, the input voltage VAc decreases and the rectified input voltage V|N decreases accordingly. As a result, the second voltage Vpeak increases accordingly because the second voltage Vpeak varies inversely to variations in the input voltage V|N as stated above. At time t5, the first signal VCS reaches the second signal PEAK, which indicates that the first voltage VCs, e.g., the voltage across the resistor RCS, reaches to the second voltage Vpeak. Then the control signal DRV turns to a logic
low state at time t5, which turns off the switch 108. The time-on period of the control signal DRV is T0N3 as shown in FIG. 3.
[0030] As the second voltage Vpeak increases according to the decreasing of the input voltage V|N, the first signal VCS reaches the second signal PEAK in a relatively longer time compared to the time period from t2 to t3. Thus, TON3 is longer than TON2, which indicates the duty cycle of the control signal DRV increases when the input voltage V|N decreases. Therefore, the duty cycle of the control signal DRV varies inversely to variations in the input voltage V|N.
[0031 ] As described above, the second voltage Vpeak of the controller 106 varies inversely to variations in the input voltage V|N, thus the duty cycle of the switch 108 varies inversely to variations in the input voltage V|N. Therefore, the output power of the flyback converter 100 can be maintained approximately at a predetermined value (a value that is constant or substantially constant over time, which means that the output power may vary, but is within a range that the variation can be neglected), which increases the flexibility of the flyback converter.
[0032] FIG. 4 shows a schematic diagram of a flyback converter 400, in an embodiment according to the present invention. The flyback converter 400 includes a rectifier 102, a transformer 104, a controller 106, a switch 108, and a compensation resistor RCS1 . Elements labeled the same as in FIG. 1 have similar functions and will not be repetitively described herein.
[0033] As shown in FIG. 4, the compensation resister RCS1 is coupled between the controller 106 and the resister RCS. More specifically, the compensation resistor RCS1 is coupled to the current sensing terminal CS of the controller 106. In an embodiment, the current sensing terminal CS receives a compensation voltage VRCsi
across the compensation resistor RCS1 and a voltage across the resistor RCS. Thus, the first voltage VCs received by the controller 106 is the voltage sum of the
compensation voltage VRCsi and the voltage across the resistor RCS. The controller 106 clamps the voltage VFB at the node FB to a predetermined value, e.g. , 50mv, which is approximately zero voltage, to generate and output the first current IFB flowing through the transformer 104, e.g. , the auxiliary winding LF of the transformer 104. In an embodiment, the controller 106 divides the first current IFB by an integer K2, and generates a second current ICS2 according to the divided first current IFB and outputs the second current ICS2 via the current sensing terminal CS to the compensation resister RCS1 to generate the compensation voltage VRCsi- In an embodiment, the second current ICS2 is proportional to the first current IFB, e.g., the second current ICS2 is equal to the first current lFB times a ratio of 1/K2, indicating that the first current lFB is K2 times the second current ICS2; that is, when the first current lFB increases, the second current Ics2 increases, and when the first current lFB decreases, the second current ICS2 decreases. Therefore, the first voltage VCs of the voltage at terminal CS can be calculated according to an equation (6) as shown below:
Vcs=lcs2*Rcsi+lcs*Rcs (6)
where RCsi is the resistance of the compensation resistor RCS1 , ICS2 is the current which flows through the compensation resistor RCS1 , the product of lcs2*Rcsi is the compensation voltage VRCsi, and lCs is the current which flows through the resistor RCS. As I cs2 is generated by sampling the first current IFB at a frequency of K2 Hz, the equation (6) can be simplified as below:
where K2 is an integer and greater than 1 .
[0034] In an embodiment, the controller 106 generates the second signal PEAK indicating the second voltage Vpeak according to the first current IFB flowing through the transformer 104, and generates the control signal DRV to control the switch 108 according to a comparison result of the first signal VCS and the second signal PEAK. In an embodiment, the voltage Vpeak can be calculated according to equation (5) as shown above.
[0035] As the compensation resistor RCS1 is coupled between the terminal CS of the controller 106 and the resistor RCS, the first voltage VCs received by the controller 106 in FIG. 4 is greater than the first voltage received by the controller 106 in FIG. 1 . Therefore, when comparing the first signal VCS indicative of the first voltage Vcs with the second signal PEAK indicative of the second voltage Vpeak, the first voltage Vcs in FIG. 4 can reach the second voltage Vpeak in a shorter time than it takes for the first voltage VCs in FIG. 1 to reach the second voltage Vpeak, which improves the flexibility of the flyback converter.
[0036] FIG. 5 shows a flowchart 500 of a method for controlling a flyback converter, in an embodiment according to the present invention. The flowchart 500 is described in combination with FIG. 1 , FIG. 2, and FIG. 3 as an example. The method disclosed in FIG 5 can also be applied to control the flyback converter 400 in FIG. 4.
[0037] In an embodiment, a transformer 104 in the flyback converter 100 receives an input voltage V|N rectified by a rectifier 102 from a power source.
[0038] In step 502, a controller 106 of the flyback converter 100 receives a first signal VCS indicating a first voltage VCs- In the example of FIG. 1 , the first voltage Vcs is the voltage across a resistor RCS, and in the example of FIG. 4, the first voltage
Vcs indicates the voltage sum across the resistor RCS and a compensation resistor RCS1 .
[0039] In step 504, the controller 106 generates a second signal PEAK indicating a second voltage Vpeak according to a first current IFB flowing through the transformer 104 of the flyback converter 100. In an embodiment, a clamping circuit 210 of the controller 106 senses a voltage VFB at the node FB, and clamps the sensed voltage VFB at a predetermined value, e.g. 50mv, which is approximately zero voltage, to generate the first current lFB. In an embodiment, the first current lFB can be calculated according to equation (3) as shown above and is proportional to the input voltage V|N. The second voltage Vpeak can be calculated according to equation (5); therefore, the second voltage Vpeak varies inversely to variations in the input voltage V|N.
[0040] In step 506, the controller 106 compares the first signal VCS with the second signal PEAK to generate a control signal DRV to control a switch 108 of the flyback converter 100. Specifically, if the first signal VCS is lower than the second signal PEAK, then the controller 106 outputs the control signal DRV with a logic high state to turn on the switch 108. If the first signal VCS reaches the second signal PEAK, then the controller 106 outputs the control signal DRV with the logic low state to turn off the switch 108. The switch 108 remains off until the controller 106 gets into the next working cycle, such that the control signal DRV turns to a logic high state and the switch
108 is turned on again. Specifically, the oscillating frequency of the controller 106 is set to be a predetermined value, e.g., a value selected from 60 KHz to 130 KHz. Once the oscillating frequency of the controller 106 is determined, the length of the cycle of the control signal DRV can also be determined too, e.g., the value(s) of T1 , T2 and/or T3
(please see FIG. 3) can be determined. In other words, the length of the cycle of the
control signal DRV can be determined when the oscillating frequency of the controller 106 is determined.
[0041 ] As described above, the switch 108 is turned off and on according to a comparison result of the first signal VCS and the second signal PEAK. As shown in FIG. 3 for example, if the input voltage V|N increases, then the second voltage Vpeak decreases and the time period for the first signal VCS to reach the second signal PEAK decreases, and the time period Ton when the control signal DRV is at logic high state (e.g., the ON time period of the switch 108) is decreased. If the input voltage V|N decreases, then the second voltage Vpeak increases and the time period for the first signal VCS to reach the second signal PEAK increases, and the time period Ton when the control signal DRV is at logic high state (e.g., the ON time of the switch 108) is increased. As a result, the output power POUT of the flyback converter 100 can be maintained in a predetermined value (at a constant or substantially constant value over time, which means that the output power may vary, but is within a range that the variation can be neglected) even if/when the input voltage V|N changes, which increases the flexibility of the flyback converter.
[0042] In another embodiment, the method shown in FIG. 5 can be also applied to the flyback converter 400 shown in FIG.4. In the example of FIG. 4, the compensation resistor RCS1 is coupled to the controller 106, and the first signal VCS can be indicative of the first voltage VCs which is a sum of the compensation voltage across the compensation resister RCS1 and voltage across the resistor RCS. As a result, the first voltage VCs shown in FIG. 4 is greater than the first voltage VCs received by the controller 106 in FIG. 1. In an embodiment, the compensation voltage is generated by a second current ICS2 through the compensation resister RCS1 , and the
second current ICS2 is generated by sampling the first current IFB, which indicates the input voltage V|N, for example, at a sampling frequency of K2 Hz. As such, if the input voltage V|N increases, then the second voltage Vpeak decreases, and the time period for the first signal VCS to reach the second signal PEAK decreases compared with the adjustment in FIG. 1 . If the input voltage V|N decreases, then the second voltage Vpeak increases, and the time period for the first signal VCS to reach the second signal PEAK decreases compared with the adjustment in FIG. 1 . Therefore, the output power POUT of the flyback converter 400 can be maintained at a predetermined value by adjusting the duty cycle of the switch 108 when the input voltage V|N changes.
[0043] While the foregoing description and drawings represent embodiments of the present disclosure, it will be understood that various additions, modifications, and substitutions may be made therein without departing from the spirit and scope of the principles of the present disclosure as defined in the accompanying claims. One skilled in the art will appreciate that the present disclosure may be used with many
modifications of form, structure, arrangement, proportions, materials, elements, and components and otherwise, used in the practice of the disclosure, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present disclosure. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the present disclosure being indicated by the appended claims and their legal equivalents, and not limited to the foregoing description.
Claims
1. A flyback converter, comprising:
a transformer operable for receiving an input voltage from a power source; and a controller coupled to said transformer via a switch, and operable for receiving a first signal indicating a first voltage, generating a second signal indicating a second voltage according to a first current flowing through said transformer, and generating a control signal to control said switch according to a comparison result of said first signal and said second signal,
wherein said second voltage varies inversely to variations in said input voltage.
2. The flyback converter of claim 1 , wherein said controller further comprises: a first sensing terminal coupled to said transformer and operable for sensing a third voltage; and
a clamping circuit coupled to said sensing terminal and that provides said first current to clamp said third voltage at said first sensing terminal to a first predetermined value,
wherein said first current flows through said transformer via said sensing terminal, and wherein said first current is proportional to said input voltage.
3. The flyback converter of claim 2, wherein said first sensing terminal is coupled to an auxiliary winding of said transformer, and wherein said first current flows through said auxiliary winding.
4. The flyback converter of any preceding claim, wherein said controller further comprises a comparator operable for comparing said first signal with said second signal to generate said control signal.
5. The flyback converter of any preceding claim, wherein said controller further comprises a signal generator operable for dividing said first current by a first integer and generating said second signal according to a divided value of said first current.
6. The flyback converter of any preceding claim, wherein said flyback converter further comprises a compensation resistor coupled to said controller, wherein a second current flows through said compensation resistor to generate a compensation voltage, and wherein said first voltage comprises said compensation voltage.
7. The flyback converter of claim 6, wherein said second current is proportional to said first current flowing through said transformer.
8. A controller for controlling a flyback converter, comprising:
a first sensing terminal operable for receiving a first signal indicating a first voltage;
a comparator operable for receiving said first signal from said first sensing terminal and a second signal indicating a second voltage, and further operable for comparing said first signal with said second signal;
a signal generator coupled to said comparator and operable for generating said second signal according to a first current flowing through a transformer of said flyback converter; and
a driver coupled to said comparator operable for generating a control signal according to a comparison result of said first signal and said second signal,
wherein said second voltage varies inversely to variations in an input voltage of said flyback converter.
9. The controller of claim 8, further comprising:
a second sensing terminal operable for sensing a third voltage, and
a clamping circuit coupled to said second sensing terminal and operable for providing said first current to clamp said third voltage to a first predetermined value at said second sensing terminal,
wherein said first current flows through said transformer via said second sensing terminal, and wherein said first current is proportional to an input voltage.
10. The controller of claim 9, wherein said second sensing terminal is coupled to an auxiliary winding of said transformer, and wherein said first current flows through said auxiliary winding of said transformer.
1 1 . The controller of any of claims 8 to 10, wherein said signal generator further operable for dividing said first current by a first integer and generating said second signal according to a divided value of said first current.
12. The controller of any of claims 8 to 1 1 , wherein said first sensing terminal is coupled to a compensation resistor, and is operable for outputting a second current flowing through said compensation resistor to generate a compensation voltage, and wherein said first voltage comprises said compensation voltage.
13. The controller of claim 12, wherein said second current is proportional to said first current flowing through said transformer.
14. The controller of any of claims 8 to 13, further comprising:
a control terminal operable for outputting said control signal to control a switch of said flyback converter.
15. A method for controlling a flyback converter by a controller, said method comprising:
receiving a first signal indicating a first voltage;
generating a second signal indicating a second voltage according to a first current flowing through a transformer of said flyback converter, and
generating a control signal to control a switch of said flyback converter according to a comparison result of said first signal and said second signal,
wherein said second voltage varies inversely to variations in an input voltage of said flyback converter.
16. The method of claim 15, further comprising:
sensing a third voltage at a first sensing terminal of said controller;
providing said first current to clamp said third voltage at said first sensing terminal to a first predetermined value, and
outputting said first current to flow through said transformer via said first sensing terminal,
wherein said first current is proportional to said input voltage.
17. The method of claim 15 or claim 16, further comprising:
dividing said first current by a first integer; and
generating said second signal according to a divided value of said first current.
18. The method of any of claims 15 to 17, further comprising:
receiving a compensation voltage across a compensation resistor coupled to said controller, wherein said compensation voltage is generated according to a second current flowing through said compensation resistor, and wherein said second current is proportional to said first current flowing through said transformer; and
generating said first voltage according to said compensation voltage.
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Citations (3)
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US4106089A (en) * | 1976-09-10 | 1978-08-08 | The Garrett Corporation | Alternating current power dividing or combining system |
US20040183469A1 (en) * | 2001-01-09 | 2004-09-23 | Yung-Lin Lin | Sequential burnst mode activation circuit |
US20140092647A1 (en) * | 2012-09-28 | 2014-04-03 | O2Micro Inc. | Flyback converter and method for controlling a flyback converter |
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US20080285319A1 (en) * | 2007-05-18 | 2008-11-20 | Deisch Cecil W | Method and apparatus achieving a high power factor with a flyback transformer |
US8698421B2 (en) * | 2010-04-30 | 2014-04-15 | Infineon Technologies Austria Ag | Dimmable LED power supply with power factor control |
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2015
- 2015-12-18 GB GB1522454.6A patent/GB2531954B/en active Active
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4106089A (en) * | 1976-09-10 | 1978-08-08 | The Garrett Corporation | Alternating current power dividing or combining system |
US20040183469A1 (en) * | 2001-01-09 | 2004-09-23 | Yung-Lin Lin | Sequential burnst mode activation circuit |
US20140092647A1 (en) * | 2012-09-28 | 2014-04-03 | O2Micro Inc. | Flyback converter and method for controlling a flyback converter |
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