WO2017086208A1 - Production method for hydrogenated conjugated diene polymer, hydrogenated conjugated diene polymer, polymer composition, crosslinked polymer, and tire - Google Patents

Production method for hydrogenated conjugated diene polymer, hydrogenated conjugated diene polymer, polymer composition, crosslinked polymer, and tire Download PDF

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WO2017086208A1
WO2017086208A1 PCT/JP2016/083088 JP2016083088W WO2017086208A1 WO 2017086208 A1 WO2017086208 A1 WO 2017086208A1 JP 2016083088 W JP2016083088 W JP 2016083088W WO 2017086208 A1 WO2017086208 A1 WO 2017086208A1
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group
conjugated diene
diene polymer
polymer
atom
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PCT/JP2016/083088
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French (fr)
Japanese (ja)
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拓海 足立
寛文 千賀
貴臣 松本
了司 田中
郁宏 豊川
直矢 野坂
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Jsr株式会社
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/22Incorporating nitrogen atoms into the molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08CTREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C19/00Chemical modification of rubber
    • C08C19/25Incorporating silicon atoms into the molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives

Definitions

  • the present disclosure relates to a method for producing a hydrogenated conjugated diene polymer, a hydrogenated conjugated diene polymer, a polymer composition, a crosslinked polymer, and a tire.
  • a conjugated diene polymer obtained by polymerization using a conjugated diene compound has good properties such as heat resistance, wear resistance, mechanical strength, and moldability, so that a pneumatic tire, a vibration-proof rubber, Widely used in various industrial products such as hoses.
  • rubber compositions used for pneumatic tire treads and sidewalls should contain a reinforcing agent such as carbon black or silica together with a conjugated diene polymer in order to improve the durability and wear resistance of the tire.
  • a conjugated diene polymer obtained by modifying the terminal of a conjugated diene polymer with a functional group is blended in a rubber composition.
  • End-modified conjugated diene polymers have better compatibility with reinforcing agents such as carbon black and silica compared to unmodified conjugated diene rubbers. Can be improved.
  • it has been proposed to obtain a tire member having high strength and low wear by using a hydrogenated product of a modified conjugated diene polymer having a specific functional group at one or both ends Patent Document 2. reference).
  • rubber materials have a high fracture strength, low hysteresis loss characteristics, wet characteristics due to environmental conditions such as global warming due to carbon dioxide emissions, increased awareness of resource and energy savings, and economic conditions such as rising gasoline prices. Further improvement of various characteristics such as grip characteristics and wear resistance is required.
  • the present disclosure has been made in view of the above problems, and provides a hydrogenated conjugated diene polymer capable of obtaining a rubber material having improved fracture strength, low hysteresis loss characteristics, wet grip characteristics, and wear resistance in a well-balanced manner.
  • One purpose is to do.
  • the following method for producing a hydrogenated conjugated diene polymer, a hydrogenated conjugated diene polymer, a polymer composition, a crosslinked polymer, and a tire are provided.
  • a method for producing a hydrogenated conjugated diene polymer which is a hydrogenated product of a conjugated diene polymer having a structural unit derived from butadiene, comprising at least one of an alkali metal compound and an alkaline earth metal compound
  • a hydrogenated conjugated diene system comprising: a step of reacting with a compound; and a hydrogenation step so that a hydrogenation rate of the structural unit derived from the butadiene of the conjugated diene polymer is 80 to 99%.
  • a method for producing a polymer comprising: a step of reacting with a compound; and a hydrogenation step so that a hydrogenation rate of the structural unit derived from the butadiene of the conjugated diene polymer is 80 to 99%.
  • X 1 is a silicon atom or a nitrogen atom
  • R 1 is a single bond or an alkanediyl group
  • R 2 is an alkanediyl group
  • R 3 is a hydrocarbyl group.
  • the ring has a hydrocarbyl group, a group represented by “—R 4 —A 2 ”, or at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur, and A monovalent cyclic group having no active hydrogen
  • X 1 is a nitrogen atom, a hydrocarbyl group, a group represented by “—R 4 -A 2 ”, a trihydrocarbylsilyl group, or nitrogen, phosphorus Selected from the group consisting of oxygen and sulfur At least have one atom in the ring that, and a monovalent cyclic group having no active hydrogen .
  • R 4 is a hydrocarbylene group
  • a 2 is nitrogen, oxygen, phosphorus, sulfur and silicon
  • a polymer composition comprising the hydrogenated conjugated diene polymer obtained by the production method of [1] or the hydrogenated conjugated diene polymer of [2], silica, and a crosslinking agent.
  • the hydrogenated conjugated diene polymer of the present disclosure is a hydrogenated product of a conjugated diene polymer having a structural unit of a conjugated diene compound.
  • the hydrogenated conjugated diene polymer is produced by a method including the following polymerization step, modification step and hydrogenation step.
  • This step is a step of polymerizing a monomer containing butadiene to obtain a conjugated diene polymer having an active end.
  • the conjugated diene compound used for the polymerization may be 1,3-butadiene alone, or a conjugated diene compound other than 1,3-butadiene (hereinafter also referred to as “other conjugated diene compound”) may be used in combination.
  • other conjugated diene compounds include isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, 1,3-heptadiene, and 2-phenyl-1,3-butadiene. , 3-methyl-1,3-pentadiene, 2-chloro-1,3-butadiene and the like. Of these, isoprene and 2,3-dimethyl-1,3-butadiene are preferred.
  • the conjugated diene polymer in the present disclosure may be a homopolymer using a conjugated diene compound, but is a copolymer of a conjugated diene compound and an aromatic vinyl compound from the viewpoint of increasing rubber strength. Is preferred.
  • aromatic vinyl compound used for polymerization examples include styrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, ⁇ -methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4 -T-butylstyrene, 5-t-butyl-2-methylstyrene, vinylethylbenzene, divinylbenzene, trivinylbenzene, divinylnaphthalene, t-butoxystyrene, vinylbenzyldimethylamine, (4-vinylbenzyl) dimethylaminoethyl ether N, N-dimethylaminoethylstyrene, N, N-dimethylaminomethylstyrene, 2-ethylstyrene, 3-ethylstyrene, 4-ethylstyrene, 2-ty
  • the conjugated diene polymer in the present disclosure is a copolymer of a conjugated diene compound and an aromatic vinyl compound
  • 1,3-butadiene and styrene are included in the monomer composition in terms of high living property in anionic polymerization.
  • a polymer is preferred.
  • the copolymer preferably has a random copolymer portion in which the distribution of the conjugated diene compound and the aromatic vinyl compound is irregular, and further has a block portion made of the conjugated diene compound or the aromatic vinyl compound. It may be.
  • the proportion of the aromatic vinyl compound used is a balance between the low hysteresis loss characteristics and wet grip characteristics of the resulting crosslinked polymer. From this point of view, it is preferably 3 to 55% by mass, more preferably 5 to 50% by mass, based on the total amount of the conjugated diene compound and the aromatic vinyl compound used in the polymerization.
  • the content ratio of the structural unit derived from the aromatic vinyl compound in the polymer is a value measured by 1 H-NMR.
  • a conjugated diene compound and an aromatic vinyl compound may be used individually by 1 type, respectively, and may be used in combination of 2 or more type.
  • a compound other than the conjugated diene compound and the aromatic vinyl compound may be used as the monomer.
  • other monomers include acrylonitrile, methyl (meth) acrylate, ethyl (meth) acrylate, and the like.
  • the proportion of other monomers used is preferably 25% by mass or less, more preferably 15% by mass or less, and more preferably 10% by mass or less, based on the total amount of monomers used for polymerization. preferable.
  • any of solution polymerization method, gas phase polymerization method and bulk polymerization method may be used, but the solution polymerization method is particularly preferable.
  • a polymerization form you may use any of a batch type and a continuous type.
  • the solution polymerization method as an example of a specific polymerization method, a monomer containing a conjugated diene compound is polymerized in an organic solvent in the presence of a polymerization initiator and a randomizer used as necessary. The method of doing is mentioned.
  • an alkali metal compound and an alkaline earth metal compound can be used as the polymerization initiator.
  • alkali metal compound and an alkaline earth metal compound include, for example, methyllithium, ethyllithium, n-propyllithium, n-butyllithium, sec-butyllithium, alkyllithium such as t-butyllithium, 1,4-dilithiobutane, phenyllithium, stilbenelithium, Naphthyl lithium, 1,3-bis (1-lithio-1,3-dimethylpentyl) benzene, 1,3-phenylenebis (3-methyl-1-phenylpentylidene) dilithium, naphthyl sodium, naphthyl potassium, di-n -At least one of butyl magnesium, di-n-hexyl magnesium, ethoxy potassium, calcium stearate, alkali metal compound and alkaline earth metal compound and a compound having a
  • the polymerization reaction by performing polymerization in the presence of a compound obtained by mixing at least one of an alkali metal compound and an alkaline earth metal compound with a compound having a functional group that interacts with silica (modifier).
  • the polymerization initiation terminal of the conjugated diene polymer can be modified with a functional group that interacts with silica.
  • the “functional group that interacts with silica” means a group having an element that interacts with silica, such as nitrogen, sulfur, phosphorus, and oxygen.
  • Interaction refers to an intermolecular force that forms a covalent bond between molecules or is weaker than a covalent bond (eg, ion-dipole interaction, dipole-dipole interaction, hydrogen bond, van der Waals This means that an electromagnetic force between molecules such as force is formed.
  • nitrogen-containing compounds such as secondary amine compounds are preferable as the modifier used for modification of the polymerization initiation terminal.
  • the nitrogen-containing compound include, for example, dimethylamine, diethylamine, dipropylamine, dibutylamine, dodecamethyleneimine, N, N′-dimethyl-N′-trimethylsilyl-1,6-diaminohexane, piperidine, pyrrolidine, Hexamethyleneimine, heptamethyleneimine, dicyclohexylamine, N-methylbenzylamine, di- (2-ethylhexyl) amine, diallylamine, morpholine, N- (trimethylsilyl) piperazine, N- (tert-butyldimethylsilyl) piperazine, 1, Examples include 3-ditrimethylsilyl-1,3,5-triazinane.
  • At least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica are mixed in advance, and the mixture is added to the polymerization system.
  • Polymerization may be performed.
  • at least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica may be added to the polymerization system, and polymerization may be performed by mixing both in the polymerization system. Good.
  • the randomizer can be used for the purpose of adjusting the vinyl bond content representing the vinyl bond content in the polymer.
  • randomizers include dimethoxybenzene, tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether, 2,2-di (tetrahydrofuryl) propane, 2- (2-ethoxyethoxy) -2-methylpropane, triethylamine, pyridine N-methylmorpholine, tetramethylethylenediamine and the like. These can be used alone or in combination of two or more.
  • the organic solvent used for the polymerization may be an organic solvent inert to the reaction, and for example, aliphatic hydrocarbons, alicyclic hydrocarbons, aromatic hydrocarbons and the like can be used.
  • hydrocarbons having 3 to 8 carbon atoms are preferable, and specific examples thereof include, for example, propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene and isobutene.
  • the monomer concentration in the reaction solvent is preferably 5 to 50% by mass, and preferably 10 to 30% by mass from the viewpoint of maintaining a balance between productivity and ease of polymerization control. More preferred.
  • the temperature of the polymerization reaction is preferably ⁇ 20 ° C. to 150 ° C., more preferably 0 to 120 ° C.
  • the polymerization reaction is preferably performed under a pressure sufficient to keep the monomer in a substantially liquid phase. Such a pressure can be obtained by a method such as pressurizing the inside of the reactor with a gas inert to the polymerization reaction.
  • the weight average molecular weight (Mw) in terms of polystyrene by gel permeation chromatography (GPC) of the resulting conjugated diene polymer is preferably 1.0 ⁇ 10 5 to 2.0 ⁇ 10 6 . If the Mw is smaller than 1.0 ⁇ 10 5 , the resulting vulcanized rubber tends to be reduced in tensile strength, fuel efficiency and wear resistance, and if larger than 2.0 ⁇ 10 6 , the polymer The processability of the composition tends to decrease. More preferably, it is 1.2 ⁇ 10 5 to 1.5 ⁇ 10 6 , and still more preferably 1.5 ⁇ 10 5 to 1.0 ⁇ 10 6 .
  • the vinyl bond content in the structural unit derived from butadiene is preferably 30 to 70% by mass, more preferably 33 to 67% by mass, and 35 to 65% by mass. % Is more preferable. If the vinyl bond content is less than 30 mol%, the grip characteristics tend to be low, and if it exceeds 70 mass%, the wear resistance of the resulting vulcanized rubber tends to decrease.
  • the alkanediyl group of R 1 and R 2 preferably has 1 to 3 carbon atoms, and more preferably 1 or 2 carbon atoms.
  • the hydrocarbyl group of A 1 , B 1 , R 3 include, for example, a linear or branched alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, And an aralkyl group having 7 to 20 carbon atoms.
  • R 3 is preferably an alkyl group.
  • the plurality of R 3 may be the same as or different from each other.
  • a 1 and B 1 may be a substituted hydrocarbyl group in which a part of the hydrocarbyl group is substituted with a functional group having at least one atom selected from the group consisting of nitrogen, oxygen, phosphorus, sulfur and silicon.
  • examples of the functional group having at least one atom selected from the group consisting of nitrogen, oxygen, phosphorus, sulfur and silicon include —NR 5 R 6 , —PR 5 R 6 , —NR 5 —, — PR 5 — (wherein R 5 and R 6 are each independently a hydrocarbyl group having 1 to 10 carbon atoms), —O—, —S—, —S—S—, hydrocarbylsilyl group, hydrocarbyloxysilyl Groups and the like.
  • substituted hydrocarbyl group examples include a group represented by “—R 4 —A 2 ” and an active hydrogen having at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur in the ring. And monovalent cyclic groups that do not have any.
  • a group represented by “—R 4 -A 2 ” is preferable.
  • R 4 is preferably a linear or branched alkanediyl group having 1 to 20 carbon atoms, a cycloalkylene group having 3 to 20 carbon atoms, or an arylene group having 6 to 20 carbon atoms, more preferably an alkanediyl group. preferable.
  • a 2 for example, a nitrogen-containing group in which two hydrogen atoms of a primary amino group are substituted with two protecting groups, a nitrogen-containing group in which one hydrogen atom of a secondary amino group is substituted with one protecting group Group, tertiary amino group, group having carbon-nitrogen double bond, nitrogen-containing heterocyclic group, phosphorus-containing group in which two hydrogen atoms of primary phosphino group are substituted by two protecting groups, secondary phosphino group A phosphorus-containing group in which one hydrogen atom is substituted with one protecting group, a tertiary phosphino group, and a sulfur-containing group in which one hydrogen atom of a thiol group is substituted with one protecting group, “—Si” (R 5 ) m (OR 6 ) 3-m ”(wherein R 5 and R 6 are each independently a hydrocarbyl group, and m is an integer of 0 to 2).
  • a group having a silicon atom or a nitrogen atom is particularly preferable.
  • the protecting group is not particularly limited, and examples thereof include a trisubstituted hydrocarbylsilyl group.
  • the plurality of R 4, A 2 may be the same or different from each other.
  • the substituted hydrocarbyl group is the above monovalent cyclic group
  • the removed group is mentioned.
  • the heteroaromatic compound include pyridine, pyrimidine, pyrazine, thiophene, and furan.
  • the trihydrocarbylsilyl group for B 1 include a trimethylsilyl group, a triethylsilyl group, a triisopropylsilyl group, a tert-butyldimethylsilyl group, and the like.
  • the specific modifier include a compound represented by the following formula (1-1) and a compound represented by the following formula (1-2).
  • a 11 is a hydrocarbyl group
  • B 11 is a hydrocarbyl group or a group represented by “—R 4 -A 2 ”
  • n is 1 or 2.
  • R 2 , R 3 , R 4 and A 2 have the same meanings as in the above formula (1).
  • R 11 is an alkanediyl group
  • a 12 is a group represented by “—R 4 —Si (R 5 ) m (OR 6 ) 3-m ”
  • B 12 is , A hydrocarbyl group, a group represented by “—R 4 -A 2 ”, or a trihydrocarbylsilyl group.
  • R 5 and R 6 are each independently a hydrocarbyl group, and m is an integer of 0-2.
  • R 2 , R 4 and A 2 have the same meaning as in the above formula (1).
  • B 11 is preferably a group represented by “—R 4 -A 2 ” from the viewpoint of breaking strength and wet grip characteristics of the resulting crosslinked polymer, and A 2 has a nitrogen atom or a silicon atom. A group is more preferable, and a group having a nitrogen atom is more preferable. n is preferably 2.
  • Specific examples of the specific modifier include, for example, 2- (2,2-dimethoxy-1,2-azasilolidin-1-yl) -N, N-diethylethane as the compound represented by the above formula (1-1).
  • a specific modifier may be used individually by 1 type, and 2 or more types may be mixed and used for it.
  • the specific modifier In terminal modification of the conjugated diene polymer, only the specific modifier may be used, but other modifiers may be used together with the specific modifier.
  • the other modifier is not particularly limited as long as it is a compound that can react with the active terminal of the polymer, and a known compound can be used as the modifier, and specifically, for example, a functional group that interacts with silica. And the like, coupling agents and the like.
  • the proportion of use is 20 with respect to the total amount of the specific modifier and the other modifier from the viewpoint of sufficiently proceeding the reaction between the conjugated diene polymer and the specific modifier. It is preferable to set it as mol% or less, and it is more preferable to set it as 10 mol% or less.
  • the reaction between the conjugated diene polymer having an active terminal and the specific modifier can be performed as a solution reaction, for example.
  • This solution reaction may be carried out using a solution containing unreacted monomers after the completion of the polymerization reaction.
  • the conjugated diene polymer contained in the solution is isolated and dissolved in a suitable solvent such as cyclohexane. You may go.
  • the denaturation reaction may be performed using either a batch system or a continuous system.
  • the addition method of the modifier is not particularly limited, and examples thereof include a batch addition method, a division addition method, and a continuous addition method.
  • the use ratio of the specific modifier (the total amount when two or more are used) is preferably 0.2 mol or more with respect to 1 mol of the metal atom involved in the polymerization reaction of the polymerization initiator, More preferably, it is 0.4 mol or more.
  • the modification reaction by the specific modifier progresses sufficiently, and the effect of improving the dispersibility of the filler can be sufficiently enhanced.
  • the upper limit of the usage rate of a specific modifier is 1.5 with respect to 1 mol of metal atoms which a polymerization initiator has in terms of reducing unreacted substances in the solution after the modification reaction.
  • the amount is preferably less than mol, and more preferably less than 1.2 mol.
  • the temperature of the modification reaction is usually the same as the temperature of the polymerization reaction, preferably ⁇ 20 ° C. to 150 ° C., more preferably 0 to 120 ° C.
  • the reaction time of the denaturation reaction is preferably 1 minute to 5 hours, more preferably 2 minutes to 1 hour.
  • any method and conditions can be used as long as a polymer having a desired hydrogenation rate can be obtained.
  • Examples of such hydrogenation methods include a method in which a catalyst mainly composed of an organometallic compound of titanium is used as a hydrogenation catalyst, and a catalyst comprising an organometallic compound of iron, nickel, cobalt and an organometallic compound such as alkylaluminum.
  • Method of using method of using an organic complex of an organometallic compound such as ruthenium, rhodium, method of using a catalyst in which a metal such as palladium, platinum, ruthenium, cobalt or nickel is supported on a carrier such as carbon, silica or alumina and so on.
  • a homogeneous catalyst composed of an organometallic compound of titanium alone or an organometallic compound of lithium, magnesium, and aluminum (Japanese Patent Publication No. 63-4841 and Japanese Patent Publication No. 1-337970) is used.
  • the hydrogenation method under mild conditions of low pressure and low temperature is industrially preferable, and the hydrogenation selectivity to the double bond derived from butadiene is high, which is suitable for the purpose of the present disclosure.
  • Hydrogenation is carried out in a solvent that is inert to the catalyst and in which the conjugated diene polymer is soluble.
  • Preferred solvents include aliphatic hydrocarbons such as n-pentane, n-hexane and n-octane, alicyclic hydrocarbons such as cyclohexane and cycloheptane, aromatic hydrocarbons such as benzene and toluene, diethyl ether , Ethers such as tetrahydrofuran alone or a mixture containing them as a main component.
  • the polymer In the hydrogenation reaction, the polymer is generally held at a predetermined temperature in hydrogen or an inert atmosphere, a hydrogenation catalyst is added with stirring or under stirring, and hydrogen gas is then introduced to increase the pressure. It is carried out by pressing.
  • the inert atmosphere means an atmosphere that does not react with a participant in the hydrogenation reaction, and is formed of helium, neon, argon, or the like. Air or oxygen is not preferable because it oxidizes the catalyst and deactivates the catalyst. Nitrogen is not preferred because it acts as a catalyst poison during the hydrogenation reaction and reduces the hydrogenation activity.
  • the hydrogenation reactor preferably has an atmosphere of hydrogen gas alone.
  • any of a batch process, a continuous process, and a combination thereof may be used.
  • the addition amount of the hydrogenation catalyst is preferably 0.02 to 20 mmol per 100 g of the conjugated diene polymer before hydrogenation.
  • the hydrogenation rate of the hydrogenated conjugated diene polymer of the present disclosure is in the range of 80 to 99%. By setting the hydrogenation rate to 80% or more, it is possible to obtain a rubber having a sufficiently high effect of improving the breaking strength and the abrasion resistance when the crosslinked polymer is used.
  • the hydrogenation rate is more preferably 85% or more, further preferably 90% or more, and particularly preferably 92% or more. Further, the upper limit of the hydrogenation rate is 99% or less, preferably 98% or less, more preferably 97% or less, from the viewpoint of reducing the production efficiency.
  • the hydrogenation rate is a value measured by 1 H-NMR.
  • the hydrogenation rate can be selected as desired by changing the amount of the hydrogenation catalyst, the hydrogen pressure during the hydrogenation reaction, and the reaction time.
  • the hydrogenated conjugated diene polymer of the present disclosure includes a structural unit represented by the following formula (3), a structural unit represented by the following formula (4), a structural unit represented by the following formula (5), and the following:
  • the constitutional ratio of the structural unit represented by the formula (6) is p, q, r, and s
  • the polymer satisfies the following formula (A). 0.80 ⁇ (p + r) / (p + q + r + s) ⁇ 0.99 (A)
  • the above formula (A) represents that “the hydrogenation rate of the structural unit derived from butadiene is 80 to 99%”.
  • the vinyl bond content (%) of the hydrogenated conjugated diene polymer of the present disclosure is represented by “[(p + q) / (p + q + r + s)] ⁇ 100”.
  • a preferred method for obtaining the hydrogenated conjugated diene-based polymer of the present disclosure is a solution polymerization of a monomer containing butadiene in the presence of an alkali metal compound, a modification step is performed using the obtained polymer solution as it is, and then It is used for the hydrogenation process and is industrially useful.
  • the hydrogenated conjugated diene polymer of the present disclosure can be obtained by removing the solvent from the solution obtained above and isolating the polymer.
  • the polymer can be isolated by a known desolvation method such as steam stripping and a drying operation such as heat treatment.
  • the weight average molecular weight (Mw) in terms of polystyrene by GPC of the resulting hydrogenated conjugated diene polymer is preferably 1.0 ⁇ 10 5 to 2.0 ⁇ 10 6 , more preferably 1.2 ⁇ 10 6. 5 to 1.5 ⁇ 10 6 , more preferably 1.5 ⁇ 10 5 to 1.0 ⁇ 10 6 .
  • the polymer composition of the present disclosure contains the hydrogenated conjugated diene polymer, silica, and a crosslinking agent.
  • the content ratio of the hydrogenated conjugated diene polymer in the polymer composition is preferably 20% by mass or more, more preferably 30% by mass or more with respect to the total amount of the polymer composition. More preferably, it is 40% by mass or more.
  • silica examples include wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid), colloidal silica, precipitated silica, calcium silicate, and aluminum silicate.
  • wet silica is particularly preferred from the viewpoint of the effect of improving the fracture resistance and the effect of achieving both wet grip properties and low rolling resistance.
  • high dispersible type silica from the viewpoint of improving dispersibility in the polymer composition and improving physical properties and processability.
  • a silica can be used individually by 1 type or in combination of 2 or more types.
  • the polymer composition may contain various reinforcing fillers such as carbon black, clay and calcium carbonate in addition to silica as a filler.
  • silica or a combination of carbon black and silica is used.
  • the total amount of silica and carbon black in the polymer composition is preferably 20 to 130 parts by mass, more preferably 25 to 110 parts per 100 parts by mass of the total amount of polymer components contained in the polymer composition. Part by mass.
  • crosslinking agent examples include sulfur, sulfur halides, organic peroxides, quinonedioximes, organic polyvalent amine compounds, alkylphenol resins having a methylol group, and sulfur is usually used.
  • the amount of sulfur is preferably 0.1 to 5 parts by mass, more preferably 0.5 to 3 parts by mass with respect to 100 parts by mass of the total amount of polymer components contained in the polymer composition.
  • the polymer composition of the present disclosure may contain other rubber components in addition to the hydrogenated conjugated diene polymer.
  • the type of the rubber component is not particularly limited, but butadiene rubber (BR, such as high cis BR having 90% or more of cis-1,4 bond, BR containing syndiotactic-1,2-polybutadiene (SPB), etc.), styrene Examples thereof include butadiene rubber (SBR), natural rubber (NR), isoprene rubber (IR), styrene isoprene copolymer rubber, and butadiene isoprene copolymer rubber, and BR and SBR are more preferable.
  • polymer composition in addition to the above-described components, for example, anti-aging agent, zinc white, stearic acid, softener, sulfur, vulcanization accelerator, silane coupling agent, compatibilizing agent, vulcanization aid, Various additives generally used in rubber compositions for tires, such as processing aids, process oils, and scorch inhibitors, can be blended. These blending ratios can be appropriately selected according to various components within a range not impairing the effects of the present disclosure.
  • components to be blended as necessary may be an open kneader (for example, a roll), a closed kneader (for example, a Banbury mixer), or the like. It can be applied to various rubber products as a crosslinked polymer by being kneaded using a kneader and crosslinked (vulcanized) after molding.
  • tire applications such as tire treads, under treads, carcass, sidewalls, and bead parts; seal materials such as packings, gaskets, weather strips, O-rings; various vehicles such as automobiles, ships, aircraft, and railways Interior and exterior skin materials for building; building materials; anti-vibration rubber for industrial machinery and equipment; various hoses and hose covers such as diaphragms, rolls, radiator hoses and air hoses; belts such as power transmission belts; Dust boots; Medical equipment materials; Fenders; Wire insulation materials; Other industrial products.
  • seal materials such as packings, gaskets, weather strips, O-rings
  • various vehicles such as automobiles, ships, aircraft, and railways Interior and exterior skin materials for building; building materials; anti-vibration rubber for industrial machinery and equipment
  • various hoses and hose covers such as diaphragms, rolls, radiator hoses and air hoses
  • belts such as power transmission belts; Dust boots; Medical equipment materials; Fenders; Wire insulation materials;
  • the vulcanized rubber obtained using the hydrogenated conjugated diene polymer of the present disclosure is excellent in wet skid resistance, low hysteresis loss characteristics, and wear resistance, and is used as a material for tire treads and sidewalls. It can be used suitably.
  • the tire can be manufactured according to a conventional method.
  • the above polymer composition is mixed with a kneader and formed into a sheet, and is placed in a predetermined position according to a conventional method and vulcanized to form a tread rubber or sidewall rubber. can get.
  • the aqueous solution (temperature: 80 ° C.) adjusted to 1 is put into a desolvation tank, and the above polymer solution is added (ratio of 200 parts by mass of the aqueous solution to 100 parts by mass of the polymer solution), and the liquid phase of the desolvation tank
  • the solvent was removed by steam stripping (steam temperature: 190 ° C.) for 2 hours at a temperature of 95 ° C., and dried with a hot roll adjusted to 110 ° C. to obtain a hydrogenated conjugated diene polymer A. It was.
  • the polymerization formulation of the hydrogenated conjugated diene polymer A is shown in Table 1 below, and the properties of the obtained hydrogenated conjugated diene polymer A are shown in Table 2 below.
  • the blend obtained above was cooled to room temperature, and then sulfur and a vulcanization accelerator were blended and kneaded. This was molded and vulcanized with a vulcanizing press at 160 ° C. for a predetermined time to obtain a crosslinked polymer.
  • physical property evaluations (1) to (4) representing the following tire performances were performed. The results are shown in Table 4 below.
  • a measurement result is shown by the index
  • (4) Abrasion resistance A DIN abrasion tester (manufactured by Toyo Seiki Co., Ltd.) was used, and measurement was performed at 25 ° C. under a load of 10 N in accordance with JIS K 6264. The measurement results are shown as an index with Comparative Example 1 being 100, and the larger the value, the better the wear resistance.
  • Examples 2 and 3 By carrying out polymerization in the same manner as in Example 1 except that 8.4 mmol of piperidine was charged into an autoclave reactor with 5,000 g of cyclohexane, 70 g of tetrahydrofuran, 250 g of styrene and 730 g of 1,3-butadiene, and then hydrogenated. Hydrogenated conjugated diene polymers B and C were obtained (Table 1). In Example 3, the hydrogenation rate was lower than that in Example 1 (84%). The properties of the obtained hydrogenated conjugated diene polymers B and C are shown in Table 2 below.
  • each of hydrogenated conjugated diene polymers B and C was used to produce a polymer composition in the same manner as in Example 1 with the formulation shown in Table 3 below, and vulcanized to obtain a crosslinked polymer. The physical properties were evaluated. The results are shown in Table 4 below.
  • Example 4 to 6 Polymerization was carried out in the same manner as in Example 1 except that the specific modifier used was changed to that shown in Table 1 below, followed by hydrogenation to obtain hydrogenated conjugated diene polymers D to F, respectively. It was. The properties of the resulting hydrogenated conjugated diene polymers D to F are shown in Table 2 below. Further, using each of the hydrogenated conjugated diene polymers D to F, a polymer composition was produced in the same manner as in Example 1 with the formulation shown in Table 3 below, and vulcanized to obtain a crosslinked polymer. The physical properties were evaluated. The results are shown in Table 4 below.
  • Modifier 1 2- (2,2-dimethoxy-1,2-azasilolidin-1-yl) -N, N-diethylethane-1-amine
  • Modifier 2 2,2-dimethoxy-1- (3-tri Methoxysilylpropyl) -1,2-azasilolidine modifier
  • 3 2,2-dimethoxy-1-phenyl-1,2-azasilolidine modifier
  • 4 1- [3- (triethoxysilyl) propyl] -4-trimethylsilylpiperazine
  • Modifier 5 N, N-diethyl-3- (trimethoxysilyl) propan-1-amine (In the formula, “TMS” represents a trimethylsilyl group.)

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Abstract

A hydrogenated conjugated diene polymer produced by a method comprising the steps of: polymerizing, in the presence of an alkali metal compound or the like, monomers including butadiene to obtain a conjugated diene polymer having an active terminal; reacting the conjugated diene polymer having an active terminal with a compound represented by formula (1); and performing hydrogenation such that the degree of hydrogenation of the butadiene-derived structural unit in the conjugated diene polymer is 80-99%. In formula (1), X1 is a silicon atom or a nitrogen atom, R1 is a single bond or an alkanediyl group, R2 is an alkanediyl group, R3 is a hydrocarbyl group, A1 is a hydrocarbyl group or a group represented by "-R4-A2", and B1 is a substituted or unsubstituted hydrocarbyl group or the like.

Description

水添共役ジエン系重合体の製造方法、水添共役ジエン系重合体、重合体組成物、架橋重合体及びタイヤMethod for producing hydrogenated conjugated diene polymer, hydrogenated conjugated diene polymer, polymer composition, crosslinked polymer and tire
 本開示は、水添共役ジエン系重合体の製造方法、水添共役ジエン系重合体、重合体組成物、架橋重合体及びタイヤに関するものである。 The present disclosure relates to a method for producing a hydrogenated conjugated diene polymer, a hydrogenated conjugated diene polymer, a polymer composition, a crosslinked polymer, and a tire.
 共役ジエン化合物を用いた重合により得られる共役ジエン系重合体は、耐熱性、耐摩耗性、機械的強度、成形加工性等の各種特性が良好であることから、空気入りタイヤや防振ゴム、ホースなどの各種工業製品に広く使用されている。 A conjugated diene polymer obtained by polymerization using a conjugated diene compound has good properties such as heat resistance, wear resistance, mechanical strength, and moldability, so that a pneumatic tire, a vibration-proof rubber, Widely used in various industrial products such as hoses.
 例えば空気入りタイヤのトレッド、サイドウォールに用いられるゴム組成物としては、タイヤの耐久性や耐摩耗性を向上させるべく、共役ジエン系重合体と共に、カーボンブラックやシリカ等の補強剤を含有させることが知られている(例えば、特許文献1参照)。また従来、共役ジエン系重合体の末端を官能基で変性した共役ジエン系重合体をゴム組成物に配合させることが行われている。末端変性した共役ジエン系重合体は、未変性の共役ジエン系ゴムに比べて、カーボンブラックやシリカ等の補強剤との相性が良いことから、発熱を抑えてヒステリシスロスを低減させ、低燃費性能を向上させることが可能となる。また近年、片末端又は両末端に特定の官能基を有する変性共役ジエン系重合体の水添物を用いて、高強度、かつ低摩耗なタイヤ部材を得ることが提案されている(特許文献2参照)。 For example, rubber compositions used for pneumatic tire treads and sidewalls should contain a reinforcing agent such as carbon black or silica together with a conjugated diene polymer in order to improve the durability and wear resistance of the tire. Is known (see, for example, Patent Document 1). Conventionally, a conjugated diene polymer obtained by modifying the terminal of a conjugated diene polymer with a functional group is blended in a rubber composition. End-modified conjugated diene polymers have better compatibility with reinforcing agents such as carbon black and silica compared to unmodified conjugated diene rubbers. Can be improved. In recent years, it has been proposed to obtain a tire member having high strength and low wear by using a hydrogenated product of a modified conjugated diene polymer having a specific functional group at one or both ends (Patent Document 2). reference).
特開2004-18795号公報Japanese Patent Laid-Open No. 2004-18795 国際公開第2014/133097号International Publication No. 2014/133097
 近年、二酸化炭素の排出による地球温暖化等の環境事情や、省資源・省エネルギーに対する意識の向上、ガソリンの価格高騰等の経済事情などから、ゴム材料としては、破壊強度、低ヒステリシスロス特性、ウェットグリップ特性、耐摩耗性といった各種特性の更なる改善が求められている。 In recent years, rubber materials have a high fracture strength, low hysteresis loss characteristics, wet characteristics due to environmental conditions such as global warming due to carbon dioxide emissions, increased awareness of resource and energy savings, and economic conditions such as rising gasoline prices. Further improvement of various characteristics such as grip characteristics and wear resistance is required.
 本開示は上記課題に鑑みなされたものであり、破壊強度、低ヒステリシスロス特性、ウェットグリップ特性及び耐摩耗性がバランス良く改善されたゴム材料を得ることができる水添共役ジエン系重合体を提供することを一つの目的とする。 The present disclosure has been made in view of the above problems, and provides a hydrogenated conjugated diene polymer capable of obtaining a rubber material having improved fracture strength, low hysteresis loss characteristics, wet grip characteristics, and wear resistance in a well-balanced manner. One purpose is to do.
 本開示によれば、以下の水添共役ジエン系重合体の製造方法、水添共役ジエン系重合体、重合体組成物、架橋重合体及びタイヤが提供される。 According to the present disclosure, the following method for producing a hydrogenated conjugated diene polymer, a hydrogenated conjugated diene polymer, a polymer composition, a crosslinked polymer, and a tire are provided.
 [1]ブタジエンに由来する構造単位を有する共役ジエン系重合体の水添物である水添共役ジエン系重合体の製造方法であって、アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかの存在下で前記ブタジエンを含むモノマーを重合して、活性末端を有する前記共役ジエン系重合体を得る工程と、前記活性末端を有する前記共役ジエン系重合体と、下記式(1)で表される化合物とを反応させる工程と、前記共役ジエン系重合体が有する前記ブタジエンに由来する構造単位の水添率を80~99%となるように水素添加する工程と、を含む、水添共役ジエン系重合体の製造方法。
Figure JPOXMLDOC01-appb-C000004
(式(1)中、Xは、ケイ素原子又は窒素原子であり、Rは、単結合又はアルカンジイル基であり、Rはアルカンジイル基であり、Rはヒドロカルビル基である。Aは、ヒドロカルビル基又は「-R-A」で表される基である。ただし、k=0の場合、Aはヒドロカルビルオキシシリル基を有する基である。Bは、Xがケイ素原子の場合に、ヒドロカルビル基、「-R-A」で表される基、又は、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有し、かつ活性水素を有さない1価の環状基であり、Xが窒素原子の場合に、ヒドロカルビル基、「-R-A」で表される基、トリヒドロカルビルシリル基、又は、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有し、かつ活性水素を有さない1価の環状基である。Rはヒドロカルビレン基であり、Aは、窒素、酸素、リン、硫黄及びケイ素からなる群より選ばれる少なくとも一種の原子を有し、活性水素を有さず、かつ窒素、酸素、リン、硫黄又はケイ素でRに結合する1価の官能基である。式中にR、R、Aが複数存在する場合、互いに同じでも異なっていてもよい。j及びkは整数である。ただし、Xがケイ素原子の場合、kは1又は2であって、かつj+k=2であり、Xが窒素原子の場合、j=1かつk=0である。)
 [2]ブタジエンに由来する構造単位を有する共役ジエン系重合体の水添物である水添共役ジエン系重合体であって、前記ブタジエンに由来する構造単位を有し、かつ重合体末端にアルカリ金属又はアルカリ土類金属を有する共役ジエン系重合体と、上記式(1)で表される化合物との反応生成物であり、かつ、前記共役ジエン系重合体の前記ブタジエンに由来する構造単位の水添率が80~99%である、水添共役ジエン系重合体。
 [3]上記[1]の製造方法により得られた水添共役ジエン系重合体又は上記[2]の水添共役ジエン系重合体と、シリカと、架橋剤とを含む重合体組成物。
 [4]上記[3]の重合体組成物を架橋させてなる架橋重合体。
 [5]上記[4]の架橋重合体を、少なくともトレッド又はサイドウォールの材料として用いたタイヤ。
[1] A method for producing a hydrogenated conjugated diene polymer, which is a hydrogenated product of a conjugated diene polymer having a structural unit derived from butadiene, comprising at least one of an alkali metal compound and an alkaline earth metal compound The step of polymerizing the monomer containing butadiene in the presence to obtain the conjugated diene polymer having an active end, the conjugated diene polymer having the active end, and the following formula (1) A hydrogenated conjugated diene system comprising: a step of reacting with a compound; and a hydrogenation step so that a hydrogenation rate of the structural unit derived from the butadiene of the conjugated diene polymer is 80 to 99%. A method for producing a polymer.
Figure JPOXMLDOC01-appb-C000004
(In Formula (1), X 1 is a silicon atom or a nitrogen atom, R 1 is a single bond or an alkanediyl group, R 2 is an alkanediyl group, and R 3 is a hydrocarbyl group. 1 is a hydrocarbyl group or a group represented by “—R 4 -A 2 ”, provided that when k = 0, A 1 is a group having a hydrocarbyloxysilyl group, and B 1 is X 1 In the case of a silicon atom, the ring has a hydrocarbyl group, a group represented by “—R 4 —A 2 ”, or at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur, and A monovalent cyclic group having no active hydrogen, and when X 1 is a nitrogen atom, a hydrocarbyl group, a group represented by “—R 4 -A 2 ”, a trihydrocarbylsilyl group, or nitrogen, phosphorus Selected from the group consisting of oxygen and sulfur At least have one atom in the ring that, and a monovalent cyclic group having no active hydrogen .R 4 is a hydrocarbylene group, A 2 is nitrogen, oxygen, phosphorus, sulfur and silicon A monovalent functional group having at least one atom selected from the group consisting of, having no active hydrogen, and bonded to R 4 with nitrogen, oxygen, phosphorus, sulfur or silicon, wherein R 3 , When a plurality of R 4 and A 2 are present, they may be the same or different from each other, j and k are integers, provided that when X 1 is a silicon atom, k is 1 or 2, and j + k = 2 and when X 1 is a nitrogen atom, j = 1 and k = 0.)
[2] A hydrogenated conjugated diene polymer, which is a hydrogenated product of a conjugated diene polymer having a structural unit derived from butadiene, having a structural unit derived from the butadiene and having an alkali at the end of the polymer A reaction product of a conjugated diene polymer having a metal or an alkaline earth metal and the compound represented by the above formula (1), and a structural unit derived from the butadiene of the conjugated diene polymer. A hydrogenated conjugated diene polymer having a hydrogenation rate of 80 to 99%.
[3] A polymer composition comprising the hydrogenated conjugated diene polymer obtained by the production method of [1] or the hydrogenated conjugated diene polymer of [2], silica, and a crosslinking agent.
[4] A crosslinked polymer obtained by crosslinking the polymer composition of [3].
[5] A tire using the cross-linked polymer of [4] above as at least a tread or sidewall material.
 本開示によれば、破壊強度、低ヒステリシスロス特性、ウェットグリップ特性及び耐摩耗性がバランス良く改善されたゴム材料を得ることができる。 According to the present disclosure, it is possible to obtain a rubber material having improved fracture strength, low hysteresis loss characteristics, wet grip characteristics, and wear resistance in a well-balanced manner.
 本開示の水添共役ジエン系重合体は、共役ジエン化合物の構造単位を有する共役ジエン系重合体の水添物である。当該水添共役ジエン系重合体は、以下の重合工程、変性工程及び水添工程を含む方法により製造される。以下、本開示の態様に関連する事項について詳細に説明する。 The hydrogenated conjugated diene polymer of the present disclosure is a hydrogenated product of a conjugated diene polymer having a structural unit of a conjugated diene compound. The hydrogenated conjugated diene polymer is produced by a method including the following polymerization step, modification step and hydrogenation step. Hereinafter, matters related to aspects of the present disclosure will be described in detail.
<重合工程>
 本工程は、ブタジエンを含むモノマーを重合して、活性末端を有する共役ジエン系重合体を得る工程である。重合に使用する共役ジエン化合物は、1,3-ブタジエン単独でもよいが、1,3-ブタジエン以外の共役ジエン化合物(以下「その他の共役ジエン化合物」ともいう。)を併用してもよい。その他の共役ジエン化合物としては、例えばイソプレン、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、1,3-ヘキサジエン、1,3-ヘプタジエン、2-フェニル-1,3-ブタジエン、3-メチル-1,3-ペンタジエン、2-クロロ-1,3-ブタジエン等が挙げられる。これらの中でも、イソプレン及び2,3-ジメチル-1,3-ブタジエンが好ましい。
<Polymerization process>
This step is a step of polymerizing a monomer containing butadiene to obtain a conjugated diene polymer having an active end. The conjugated diene compound used for the polymerization may be 1,3-butadiene alone, or a conjugated diene compound other than 1,3-butadiene (hereinafter also referred to as “other conjugated diene compound”) may be used in combination. Examples of other conjugated diene compounds include isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, 1,3-heptadiene, and 2-phenyl-1,3-butadiene. , 3-methyl-1,3-pentadiene, 2-chloro-1,3-butadiene and the like. Of these, isoprene and 2,3-dimethyl-1,3-butadiene are preferred.
 本開示における共役ジエン系重合体は、共役ジエン化合物を用いた単独重合体であってもよいが、ゴムの強度を高める観点から、共役ジエン化合物と芳香族ビニル化合物との共重合体であることが好ましい。重合に使用する芳香族ビニル化合物としては、例えば、スチレン、2-メチルスチレン、3-メチルスチレン、4-メチルスチレン、α-メチルスチレン、2,4-ジメチルスチレン、2,4-ジイソプロピルスチレン、4-t-ブチルスチレン、5-t-ブチル-2-メチルスチレン、ビニルエチルベンゼン、ジビニルベンゼン、トリビニルベンゼン、ジビニルナフタレン、t-ブトキシスチレン、ビニルベンジルジメチルアミン、(4-ビニルベンジル)ジメチルアミノエチルエーテル、N,N-ジメチルアミノエチルスチレン、N,N-ジメチルアミノメチルスチレン、2-エチルスチレン、3-エチルスチレン、4-エチルスチレン、2-t-ブチルスチレン、3-t-ブチルスチレン、4-t-ブチルスチレン、ビニルキシレン、ビニルナフタレン、ビニルピリジン、ジフェニルエチレン、3級アミノ基含有ジフェニルエチレン(例えば、1-(4-N,N-ジメチルアミノフェニル)-1-フェニルエチレンなど)等が挙げられる。芳香族ビニル化合物としては、これらの中でもスチレン及びα-メチルスチレンが好ましい。 The conjugated diene polymer in the present disclosure may be a homopolymer using a conjugated diene compound, but is a copolymer of a conjugated diene compound and an aromatic vinyl compound from the viewpoint of increasing rubber strength. Is preferred. Examples of the aromatic vinyl compound used for polymerization include styrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, α-methylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 4 -T-butylstyrene, 5-t-butyl-2-methylstyrene, vinylethylbenzene, divinylbenzene, trivinylbenzene, divinylnaphthalene, t-butoxystyrene, vinylbenzyldimethylamine, (4-vinylbenzyl) dimethylaminoethyl ether N, N-dimethylaminoethylstyrene, N, N-dimethylaminomethylstyrene, 2-ethylstyrene, 3-ethylstyrene, 4-ethylstyrene, 2-t-butylstyrene, 3-t-butylstyrene, 4- t-butyl styrene, vinyl xylene, Sulfonyl naphthalene, vinyl pyridine, diphenylethylene, tertiary amino group-containing diphenylethylene (e.g., 1- (4-N, N- dimethylaminophenyl) -1-phenylethylene, etc.) and the like. Of these, styrene and α-methylstyrene are preferable as the aromatic vinyl compound.
 本開示における共役ジエン系重合体が、共役ジエン化合物と芳香族ビニル化合物との共重合体である場合、アニオン重合におけるリビング性が高い点で、1,3-ブタジエンとスチレンとをモノマー組成に含む重合体であることが好ましい。上記共重合体は、共役ジエン化合物と芳香族ビニル化合物との分布が不規則なランダム共重合部分を有していることが好ましく、共役ジエン化合物又は芳香族ビニル化合物からなるブロック部分をさらに有していてもよい。 When the conjugated diene polymer in the present disclosure is a copolymer of a conjugated diene compound and an aromatic vinyl compound, 1,3-butadiene and styrene are included in the monomer composition in terms of high living property in anionic polymerization. A polymer is preferred. The copolymer preferably has a random copolymer portion in which the distribution of the conjugated diene compound and the aromatic vinyl compound is irregular, and further has a block portion made of the conjugated diene compound or the aromatic vinyl compound. It may be.
 共役ジエン系重合体が、共役ジエン化合物と芳香族ビニル化合物との共重合体である場合、芳香族ビニル化合物の使用割合は、得られる架橋重合体の低ヒステリシスロス特性とウェットグリップ特性とのバランスの観点から、重合に使用する共役ジエン化合物及び芳香族ビニル化合物の合計量に対して、3~55質量%とすることが好ましく、5~50質量%とすることがより好ましい。なお、重合体中における、芳香族ビニル化合物に由来する構造単位の含有割合はH-NMRによって測定した値である。共役ジエン化合物、芳香族ビニル化合物は、それぞれ1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。 When the conjugated diene polymer is a copolymer of a conjugated diene compound and an aromatic vinyl compound, the proportion of the aromatic vinyl compound used is a balance between the low hysteresis loss characteristics and wet grip characteristics of the resulting crosslinked polymer. From this point of view, it is preferably 3 to 55% by mass, more preferably 5 to 50% by mass, based on the total amount of the conjugated diene compound and the aromatic vinyl compound used in the polymerization. The content ratio of the structural unit derived from the aromatic vinyl compound in the polymer is a value measured by 1 H-NMR. A conjugated diene compound and an aromatic vinyl compound may be used individually by 1 type, respectively, and may be used in combination of 2 or more type.
 上記重合に際しては、モノマーとして、共役ジエン化合物及び芳香族ビニル化合物以外の化合物(以下、「他のモノマー」ともいう。)を使用してもよい。他のモノマーとしては、例えばアクリロニトリル、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル等が挙げられる。他のモノマーの使用割合は、重合に使用するモノマーの全体量に対して、25質量%以下とすることが好ましく、15質量%以下とすることがより好ましく、10質量%以下とすることがさらに好ましい。 In the polymerization, a compound other than the conjugated diene compound and the aromatic vinyl compound (hereinafter, also referred to as “other monomer”) may be used as the monomer. Examples of other monomers include acrylonitrile, methyl (meth) acrylate, ethyl (meth) acrylate, and the like. The proportion of other monomers used is preferably 25% by mass or less, more preferably 15% by mass or less, and more preferably 10% by mass or less, based on the total amount of monomers used for polymerization. preferable.
 使用する重合法としては、溶液重合法、気相重合法、バルク重合法のいずれを用いてもよいが、溶液重合法が特に好ましい。また、重合形式としては、回分式及び連続式のいずれを用いてもよい。溶液重合法を用いる場合、具体的な重合方法の一例としては、有機溶媒中において、共役ジエン化合物を含む単量体を、重合開始剤、及び必要に応じて用いられるランダマイザーの存在下で重合する方法が挙げられる。 As the polymerization method to be used, any of solution polymerization method, gas phase polymerization method and bulk polymerization method may be used, but the solution polymerization method is particularly preferable. Moreover, as a polymerization form, you may use any of a batch type and a continuous type. When using the solution polymerization method, as an example of a specific polymerization method, a monomer containing a conjugated diene compound is polymerized in an organic solvent in the presence of a polymerization initiator and a randomizer used as necessary. The method of doing is mentioned.
 重合開始剤としては、アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかを用いることができる。これらの具体例としては、例えばメチルリチウム、エチルリチウム、n-プロピルリチウム、n-ブチルリチウム、sec-ブチルリチウム、t-ブチルリチウムなどのアルキルリチウム、1,4-ジリチオブタン、フェニルリチウム、スチルベンリチウム、ナフチルリチウム、1,3-ビス(1-リチオ-1,3-ジメチルペンチル)ベンゼン、1,3-フェニレンビス(3-メチル-1-フェニルペンチリデン)ジリチウム、ナフチルナトリウム、ナフチルカリウム、ジ-n-ブチルマグネシウム、ジ-n-ヘキシルマグネシウム、エトキシカリウム、ステアリン酸カルシウム、アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかと、シリカと相互作用する官能基を有する化合物(変性剤)とを混合して得られる化合物等が挙げられる。重合開始剤としては、中でもリチウム化合物が好ましい。重合開始剤の合計の使用量は、重合に使用するモノマー100gに対して、0.2~20mmolとすることが好ましい。 As the polymerization initiator, at least one of an alkali metal compound and an alkaline earth metal compound can be used. Specific examples thereof include, for example, methyllithium, ethyllithium, n-propyllithium, n-butyllithium, sec-butyllithium, alkyllithium such as t-butyllithium, 1,4-dilithiobutane, phenyllithium, stilbenelithium, Naphthyl lithium, 1,3-bis (1-lithio-1,3-dimethylpentyl) benzene, 1,3-phenylenebis (3-methyl-1-phenylpentylidene) dilithium, naphthyl sodium, naphthyl potassium, di-n -At least one of butyl magnesium, di-n-hexyl magnesium, ethoxy potassium, calcium stearate, alkali metal compound and alkaline earth metal compound and a compound having a functional group that interacts with silica (modifier) Compound obtained Etc. The. As the polymerization initiator, lithium compounds are particularly preferable. The total amount of the polymerization initiator used is preferably 0.2 to 20 mmol with respect to 100 g of the monomer used for the polymerization.
 重合反応に際し、アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかと、シリカと相互作用する官能基を有する化合物(変性剤)と、を混合して得られる化合物の存在下で重合を行うことにより、共役ジエン系重合体の重合開始末端を、シリカと相互作用を有する官能基で変性することができる。なお、本明細書において「シリカと相互作用する官能基」とは、窒素、硫黄、リン、酸素などのシリカと相互作用する元素を有する基を意味する。「相互作用」とは、分子間で共有結合を形成するか、又は共有結合よりも弱い分子間力(例えば、イオン-双極子相互作用、双極子-双極子相互作用、水素結合、ファンデルワールス力等といった分子間に働く電磁気学的な力)を形成することを意味する。 In the polymerization reaction, by performing polymerization in the presence of a compound obtained by mixing at least one of an alkali metal compound and an alkaline earth metal compound with a compound having a functional group that interacts with silica (modifier). The polymerization initiation terminal of the conjugated diene polymer can be modified with a functional group that interacts with silica. In the present specification, the “functional group that interacts with silica” means a group having an element that interacts with silica, such as nitrogen, sulfur, phosphorus, and oxygen. “Interaction” refers to an intermolecular force that forms a covalent bond between molecules or is weaker than a covalent bond (eg, ion-dipole interaction, dipole-dipole interaction, hydrogen bond, van der Waals This means that an electromagnetic force between molecules such as force is formed.
 重合開始末端の変性に用いる変性剤としては、中でも、第2級アミン化合物などの窒素含有化合物が好ましい。当該窒素含有化合物の具体例としては、例えばジメチルアミン、ジエチルアミン、ジプロピルアミン、ジブチルアミン、ドデカメチレンイミン、N,N’-ジメチル-N’-トリメチルシリル-1,6-ジアミノヘキサン、ピペリジン、ピロリジン、ヘキサメチレンイミン、ヘプタメチレンイミン、ジシクロヘキシルアミン、N-メチルベンジルアミン、ジ-(2-エチルヘキシル)アミン、ジアリルアミン、モルホリン、N-(トリメチルシリル)ピペラジン、N-(tert-ブチルジメチルシリル)ピペラジン、1,3-ジトリメチルシリル-1,3,5-トリアジナン等が挙げられる。 Among them, nitrogen-containing compounds such as secondary amine compounds are preferable as the modifier used for modification of the polymerization initiation terminal. Specific examples of the nitrogen-containing compound include, for example, dimethylamine, diethylamine, dipropylamine, dibutylamine, dodecamethyleneimine, N, N′-dimethyl-N′-trimethylsilyl-1,6-diaminohexane, piperidine, pyrrolidine, Hexamethyleneimine, heptamethyleneimine, dicyclohexylamine, N-methylbenzylamine, di- (2-ethylhexyl) amine, diallylamine, morpholine, N- (trimethylsilyl) piperazine, N- (tert-butyldimethylsilyl) piperazine, 1, Examples include 3-ditrimethylsilyl-1,3,5-triazinane.
 なお、開始末端変性に際しては、アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかと、シリカと相互作用する官能基を有する化合物とを予め混合しておき、その混合物を重合系中に添加して重合を行ってもよい。あるいは、重合系中に、アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかと、シリカと相互作用する官能基を有する化合物とを添加し、重合系中で両者を混合して重合を行ってもよい。 When modifying the starting terminal, at least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica are mixed in advance, and the mixture is added to the polymerization system. Polymerization may be performed. Alternatively, at least one of an alkali metal compound and an alkaline earth metal compound and a compound having a functional group that interacts with silica may be added to the polymerization system, and polymerization may be performed by mixing both in the polymerization system. Good.
 ランダマイザーは、重合体中におけるビニル結合の含有率を表すビニル結合含量の調整等を目的として用いることができる。ランダマイザーの例としては、ジメトキシベンゼン、テトラヒドロフラン、ジメトキシエタン、ジエチレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル、2,2-ジ(テトラヒドロフリル)プロパン、2-(2-エトキシエトキシ)-2-メチルプロパン、トリエチルアミン、ピリジン、N-メチルモルホリン、テトラメチルエチレンジアミン等が挙げられる。これらは、1種を単独で又は2種以上を組み合わせて使用することができる。 The randomizer can be used for the purpose of adjusting the vinyl bond content representing the vinyl bond content in the polymer. Examples of randomizers include dimethoxybenzene, tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether, 2,2-di (tetrahydrofuryl) propane, 2- (2-ethoxyethoxy) -2-methylpropane, triethylamine, pyridine N-methylmorpholine, tetramethylethylenediamine and the like. These can be used alone or in combination of two or more.
 重合に使用する有機溶媒としては、反応に不活性な有機溶剤であればよく、例えば脂肪族炭化水素、脂環式炭化水素、芳香族炭化水素などを用いることができる。中でも、炭素数3~8の炭化水素が好ましく、その具体例としては、例えばプロパン、n-ブタン、イソブタン、n-ペンタン、イソペンタン、n-へキサン、シクロへキサン、プロペン、1-ブテン、イソブテン、トランス-2-ブテン、シス-2-ブテン、1-ペンチン、2-ペンチン、1-ヘキセン、2-ヘキセン、ベンゼン、トルエン、キシレン、エチルベンゼン、ヘプタン、シクロペンタン、メチルシクロペンタン、メチルシクロヘキサン、1-ペンテン、2-ペンテン、シクロヘキセン等が挙げられる。なお、有機溶媒としては、1種を単独で又は2種以上を組み合わせて使用することができる。 The organic solvent used for the polymerization may be an organic solvent inert to the reaction, and for example, aliphatic hydrocarbons, alicyclic hydrocarbons, aromatic hydrocarbons and the like can be used. Among these, hydrocarbons having 3 to 8 carbon atoms are preferable, and specific examples thereof include, for example, propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene and isobutene. , Trans-2-butene, cis-2-butene, 1-pentyne, 2-pentyne, 1-hexene, 2-hexene, benzene, toluene, xylene, ethylbenzene, heptane, cyclopentane, methylcyclopentane, methylcyclohexane, 1 -Pentene, 2-pentene, cyclohexene and the like. In addition, as an organic solvent, 1 type can be used individually or in combination of 2 or more types.
 溶液重合とする場合、反応溶媒中のモノマー濃度は、生産性と重合コントロールの容易性のバランスを維持する観点から、5~50質量%であることが好ましく、10~30質量%であることがより好ましい。重合反応の温度は、-20℃~150℃であることが好ましく、0~120℃であることがより好ましい。また、重合反応は、単量体を実質的に液相に保つのに十分な圧力の下で行うことが好ましい。このような圧力は、重合反応に対して不活性なガスによって、反応器内を加圧する等の方法によって得ることができる。 In the case of solution polymerization, the monomer concentration in the reaction solvent is preferably 5 to 50% by mass, and preferably 10 to 30% by mass from the viewpoint of maintaining a balance between productivity and ease of polymerization control. More preferred. The temperature of the polymerization reaction is preferably −20 ° C. to 150 ° C., more preferably 0 to 120 ° C. The polymerization reaction is preferably performed under a pressure sufficient to keep the monomer in a substantially liquid phase. Such a pressure can be obtained by a method such as pressurizing the inside of the reactor with a gas inert to the polymerization reaction.
 こうした重合反応により、活性末端を有する共役ジエン系重合体を得ることができる。得られる共役ジエン系重合体のゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算の重量平均分子量(Mw)は、好ましくは1.0×10~2.0×10である。Mwが1.0×10よりも小さいと、得られる加硫ゴムにおいて引張強度、低燃費性能及び耐摩耗性が低下しやすい傾向にあり、2.0×10よりも大きいと、重合体組成物の加工性が低下しやすい傾向にある。より好ましくは、1.2×10~1.5×10であり、さらに好ましくは、1.5×10~1.0×10である。 By such a polymerization reaction, a conjugated diene polymer having an active end can be obtained. The weight average molecular weight (Mw) in terms of polystyrene by gel permeation chromatography (GPC) of the resulting conjugated diene polymer is preferably 1.0 × 10 5 to 2.0 × 10 6 . If the Mw is smaller than 1.0 × 10 5 , the resulting vulcanized rubber tends to be reduced in tensile strength, fuel efficiency and wear resistance, and if larger than 2.0 × 10 6 , the polymer The processability of the composition tends to decrease. More preferably, it is 1.2 × 10 5 to 1.5 × 10 6 , and still more preferably 1.5 × 10 5 to 1.0 × 10 6 .
 活性末端を有する共役ジエン系重合体につき、ブタジエンに由来する構造単位におけるビニル結合含量は、30~70質量%であることが好ましく、33~67質量%であることがより好ましく、35~65質量%であることがさらに好ましい。ビニル結合含量が30モル%未満であると、グリップ特性が低くなる傾向があり、70質量%を超えると、得られる加硫ゴムの耐摩耗性が低下する傾向にある。なお、本明細書において「ビニル結合含量」は、共役ジエン系重合体中において、ブタジエンに由来する全構造単位に対する、1,2-結合を有する構造単位の含有割合を示す値であり、H-NMRによって測定した値である。 With respect to the conjugated diene polymer having an active terminal, the vinyl bond content in the structural unit derived from butadiene is preferably 30 to 70% by mass, more preferably 33 to 67% by mass, and 35 to 65% by mass. % Is more preferable. If the vinyl bond content is less than 30 mol%, the grip characteristics tend to be low, and if it exceeds 70 mass%, the wear resistance of the resulting vulcanized rubber tends to decrease. Incidentally, "vinyl bond content" as used herein, the conjugated diene polymer, relative to the total structural units derived from butadiene, a value indicating the content of the structural unit having 1,2-coupled, 1 H -Value measured by NMR.
<変性工程>
 本工程では、上記で得られた共役ジエン系重合体が有する活性末端と、上記式(1)で表される化合物(以下、「特定変性剤」ともいう。)と、を反応させる。この反応により、特定変性剤で末端変性された共役ジエン系重合体が得られる。
<Modification process>
In this step, the active terminal of the conjugated diene polymer obtained above is reacted with the compound represented by the above formula (1) (hereinafter also referred to as “specific modifier”). By this reaction, a conjugated diene polymer that is end-modified with a specific modifier is obtained.
 上記式(1)について、R,Rのアルカンジイル基は、炭素数1~3が好ましく、炭素数1又は2がより好ましい。A,B,Rのヒドロカルビル基としては、例えば炭素数1~20の直鎖状又は分岐状のアルキル基、炭素数3~20のシクロアルキル基、炭素数6~20のアリール基、炭素数7~20のアラルキル基等が挙げられる。Rは、好ましくはアルキル基である。なお、kが2の場合、複数のRは互いに同じでも異なっていてもよい。 In the above formula (1), the alkanediyl group of R 1 and R 2 preferably has 1 to 3 carbon atoms, and more preferably 1 or 2 carbon atoms. Examples of the hydrocarbyl group of A 1 , B 1 , R 3 include, for example, a linear or branched alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, And an aralkyl group having 7 to 20 carbon atoms. R 3 is preferably an alkyl group. When k is 2, the plurality of R 3 may be the same as or different from each other.
 A,Bは、ヒドロカルビル基の一部が、窒素、酸素、リン、硫黄及びケイ素からなる群より選ばれる少なくとも一種の原子を有する官能基で置換された置換ヒドロカルビル基であってもよい。置換ヒドロカルビル基において、窒素、酸素、リン、硫黄及びケイ素からなる群より選ばれる少なくとも一種の原子を有する官能基としては、例えば-NR、-PR、-NR-、-PR-(ただし、R,Rは、それぞれ独立に炭素数1~10のヒドロカルビル基である。)、-O-、-S-、-S-S-、ヒドロカルビルシリル基、ヒドロカルビルオキシシリル基等が挙げられる。置換ヒドロカルビル基の具体例としては、「-R-A」で表される基や、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有しかつ活性水素を有さない1価の環状基等が挙げられる。好ましくは、「-R-A」で表される基である。 A 1 and B 1 may be a substituted hydrocarbyl group in which a part of the hydrocarbyl group is substituted with a functional group having at least one atom selected from the group consisting of nitrogen, oxygen, phosphorus, sulfur and silicon. In the substituted hydrocarbyl group, examples of the functional group having at least one atom selected from the group consisting of nitrogen, oxygen, phosphorus, sulfur and silicon include —NR 5 R 6 , —PR 5 R 6 , —NR 5 —, — PR 5 — (wherein R 5 and R 6 are each independently a hydrocarbyl group having 1 to 10 carbon atoms), —O—, —S—, —S—S—, hydrocarbylsilyl group, hydrocarbyloxysilyl Groups and the like. Specific examples of the substituted hydrocarbyl group include a group represented by “—R 4 —A 2 ” and an active hydrogen having at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur in the ring. And monovalent cyclic groups that do not have any. A group represented by “—R 4 -A 2 ” is preferable.
 Rは、炭素数1~20の直鎖状若しくは分岐状のアルカンジイル基、炭素数3~20のシクロアルキレン基又は炭素数6~20のアリーレン基であることが好ましく、アルカンジイル基がより好ましい。
 Aとしては、例えば1級アミノ基の2つの水素原子が2つの保護基によって置換されてなる窒素含有基、2級アミノ基の1つの水素原子が1つの保護基によって置換されてなる窒素含有基、3級アミノ基、炭素-窒素二重結合を有する基、窒素含有複素環基、1級ホスフィノ基の2つの水素原子が2つの保護基によって置換されてなるリン含有基、2級ホスフィノ基の1つの水素原子が1つの保護基によって置換されてなるリン含有基、3級ホスフィノ基、及び、チオール基の1つの水素原子が1つの保護基によって置換されてなる硫黄含有基、「-Si(R(OR3-m」で表される基(ただし、R及びRは、それぞれ独立にヒドロカルビル基であり、mは0~2の整数である。)等が挙げられる。シリカとの親和性が良好である観点から、中でもケイ素原子又は窒素原子を有する基であることが好ましい。保護基は特に限定されず、例えば3置換のヒドロカルビルシリル基等が挙げられる。なお、式中にR、Aが複数存在する場合、複数のR、Aは、互いに同じでも異なっていてもよい。
R 4 is preferably a linear or branched alkanediyl group having 1 to 20 carbon atoms, a cycloalkylene group having 3 to 20 carbon atoms, or an arylene group having 6 to 20 carbon atoms, more preferably an alkanediyl group. preferable.
As A 2 , for example, a nitrogen-containing group in which two hydrogen atoms of a primary amino group are substituted with two protecting groups, a nitrogen-containing group in which one hydrogen atom of a secondary amino group is substituted with one protecting group Group, tertiary amino group, group having carbon-nitrogen double bond, nitrogen-containing heterocyclic group, phosphorus-containing group in which two hydrogen atoms of primary phosphino group are substituted by two protecting groups, secondary phosphino group A phosphorus-containing group in which one hydrogen atom is substituted with one protecting group, a tertiary phosphino group, and a sulfur-containing group in which one hydrogen atom of a thiol group is substituted with one protecting group, “—Si” (R 5 ) m (OR 6 ) 3-m ”(wherein R 5 and R 6 are each independently a hydrocarbyl group, and m is an integer of 0 to 2). It is done. From the viewpoint of good affinity with silica, a group having a silicon atom or a nitrogen atom is particularly preferable. The protecting group is not particularly limited, and examples thereof include a trisubstituted hydrocarbylsilyl group. In the case where in the formula R 4, A 2 there are a plurality, the plurality of R 4, A 2 may be the same or different from each other.
 置換ヒドロカルビル基が上記1価の環状基である場合、例えば、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を有する複素芳香族化合物の環部分から1個の水素原子を取り除いた基が挙げられる。当該複素芳香族化合物としては、例えばピリジン、ピリミジン、ピラジン、チオフェン、フラン等が挙げられる。
 Bのトリヒドロカルビルシリル基としては、例えばトリメチルシリル基、トリエチルシリル基、トリイソプロピルシリル基、tert-ブチルジメチルシリル基等が挙げられる。
When the substituted hydrocarbyl group is the above monovalent cyclic group, for example, one hydrogen atom from the ring portion of the heteroaromatic compound having at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur The removed group is mentioned. Examples of the heteroaromatic compound include pyridine, pyrimidine, pyrazine, thiophene, and furan.
Examples of the trihydrocarbylsilyl group for B 1 include a trimethylsilyl group, a triethylsilyl group, a triisopropylsilyl group, a tert-butyldimethylsilyl group, and the like.
 特定変性剤の好ましい具体例としては、下記式(1-1)で表される化合物及び下記式(1-2)で表される化合物が挙げられる。
Figure JPOXMLDOC01-appb-C000005
(式(1-1)中、A11はヒドロカルビル基であり、B11は、ヒドロカルビル基又は「-R-A」で表される基であり、nは1又は2である。R,R,R,Aは上記式(1)と同義である。
 式(1-2)中、R11はアルカンジイル基であり、A12は「-R-Si(R(OR3-m」で表される基であり、B12は、ヒドロカルビル基、「-R-A」で表される基又はトリヒドロカルビルシリル基である。R及びRは、それぞれ独立にヒドロカルビル基であり、mは0~2の整数である。R,R,Aは上記式(1)と同義である。)
Preferable specific examples of the specific modifier include a compound represented by the following formula (1-1) and a compound represented by the following formula (1-2).
Figure JPOXMLDOC01-appb-C000005
(In the formula (1-1), A 11 is a hydrocarbyl group, B 11 is a hydrocarbyl group or a group represented by “—R 4 -A 2 ”, and n is 1 or 2. R 2 , R 3 , R 4 and A 2 have the same meanings as in the above formula (1).
In Formula (1-2), R 11 is an alkanediyl group, A 12 is a group represented by “—R 4 —Si (R 5 ) m (OR 6 ) 3-m ”, and B 12 is , A hydrocarbyl group, a group represented by “—R 4 -A 2 ”, or a trihydrocarbylsilyl group. R 5 and R 6 are each independently a hydrocarbyl group, and m is an integer of 0-2. R 2 , R 4 and A 2 have the same meaning as in the above formula (1). )
 上記式(1-1)及び式(1-2)において、A11、A12については、上記Aの該当する部分の説明が適用され、B11、B12については、上記Bの該当する部分の説明が適用される。
 B11は、得られる架橋重合体の破壊強度及びウェットグリップ特性の観点から、「-R-A」で表される基であることが好ましく、Aが、窒素原子又はケイ素原子を有する基であることがより好ましく、窒素原子を有する基であることが更に好ましい。
 nは2であることが好ましい。
In the above formulas (1-1) and (1-2), the description of the corresponding part of A 1 is applied to A 11 and A 12 , and the corresponding part of B 1 is applied to B 11 and B 12. The explanation of the part to be applied applies.
B 11 is preferably a group represented by “—R 4 -A 2 ” from the viewpoint of breaking strength and wet grip characteristics of the resulting crosslinked polymer, and A 2 has a nitrogen atom or a silicon atom. A group is more preferable, and a group having a nitrogen atom is more preferable.
n is preferably 2.
 特定変性剤の具体例としては、上記式(1-1)で表される化合物として、例えば2-(2,2-ジメトキシ-1,2-アザシロリジン-1-イル)-N,N-ジエチルエタン-1-アミン、2-(2,2-ジエトキシ-1,2-アザシロリジン-1-イル)-N,N-ジエチルエタン-1-アミン、2-(2,2-ジメトキシ-1,2-アザシロリジン-1-イル)-N,N-ジメチルエタン-1-アミン、3-(2,2-ジメトキシ-1,2-アザシロリジン-1-イル)-N,N-ジエチルプロパン-1-アミン、2,2-ジメトキシ-1-(3-トリメトキシシリルプロピル)-1,2-アザシロリジン、2,2-ジエトキシ-1-(3-トリメトキシシリルプロピル)-1,2-アザシロリジン、2,2-ジメトキシ-1-(3-トリエトキシシリルプロピル)-1,2-アザシロリジン、2-メトキシ-2-メチル-1-(3-トリメトキシシリルプロピル)-1,2-アザシロリジン、2,2-ジメトキシ-1-フェニル-1,2-アザシロリジン等を;
上記式(1-2)で表される化合物として、例えば1-[3-(トリエトキシシリル)プロピル]-4-トリメチルシリルピペラジン、1-[3-(トリメトキシシリル)プロピル]-4-トリメチルシリルピペラジン、1,4-ビス[3-(トリエトキシシリル)プロピル]ピペラジン、1,4-ビス[3-(トリメトキシシリル)プロピル]ピペラジン、1,3-ビス[3-(トリエトキシシリル)プロピル]イミダゾリジン、1,3-ビス[3-(トリエトキシシリル)プロピル]ヘキサヒドロピリミジン、1,3-ビス[3-(トリメトキシシリル)プロピル]-1,2,3,4-テトラヒドロピリミジン等を、それぞれ挙げることができる。なお、特定変性剤は1種を単独で使用してもよく、2種以上を混合して使用してもよい。
Specific examples of the specific modifier include, for example, 2- (2,2-dimethoxy-1,2-azasilolidin-1-yl) -N, N-diethylethane as the compound represented by the above formula (1-1). -1-amine, 2- (2,2-diethoxy-1,2-azacylolidine-1-yl) -N, N-diethylethane-1-amine, 2- (2,2-dimethoxy-1,2-azacylolidine -1-yl) -N, N-dimethylethane-1-amine, 3- (2,2-dimethoxy-1,2-azasilolidin-1-yl) -N, N-diethylpropan-1-amine, 2, 2-dimethoxy-1- (3-trimethoxysilylpropyl) -1,2-azasilolidine, 2,2-diethoxy-1- (3-trimethoxysilylpropyl) -1,2-azasilolidine, 2,2-dimethoxy- 1- (3- Liethoxysilylpropyl) -1,2-azasilolidine, 2-methoxy-2-methyl-1- (3-trimethoxysilylpropyl) -1,2-azasilolidine, 2,2-dimethoxy-1-phenyl-1,2 -Azasilolidine etc .;
Examples of the compound represented by the above formula (1-2) include 1- [3- (triethoxysilyl) propyl] -4-trimethylsilylpiperazine, 1- [3- (trimethoxysilyl) propyl] -4-trimethylsilylpiperazine. 1,4-bis [3- (triethoxysilyl) propyl] piperazine, 1,4-bis [3- (trimethoxysilyl) propyl] piperazine, 1,3-bis [3- (triethoxysilyl) propyl] Imidazolidine, 1,3-bis [3- (triethoxysilyl) propyl] hexahydropyrimidine, 1,3-bis [3- (trimethoxysilyl) propyl] -1,2,3,4-tetrahydropyrimidine, etc. , Can be mentioned respectively. In addition, a specific modifier may be used individually by 1 type, and 2 or more types may be mixed and used for it.
 共役ジエン系重合体の末端変性に際しては、特定変性剤のみを用いてもよいが、特定変性剤と共に、その他の変性剤を用いてもよい。その他の変性剤としては、重合体の活性末端と反応し得る化合物であれば特に限定されず、変性剤として公知の化合物を用いることができ、具体的には、例えばシリカと相互作用する官能基を有する化合物、カップリング剤等が挙げられる。その他の変性剤を使用する場合、その使用割合は、共役ジエン系重合体と特定変性剤との反応を十分に進行させる観点から、特定変性剤とその他の変性剤との合計量に対して20モル%以下とすることが好ましく、10モル%以下とすることがより好ましい。 In terminal modification of the conjugated diene polymer, only the specific modifier may be used, but other modifiers may be used together with the specific modifier. The other modifier is not particularly limited as long as it is a compound that can react with the active terminal of the polymer, and a known compound can be used as the modifier, and specifically, for example, a functional group that interacts with silica. And the like, coupling agents and the like. When using other modifiers, the proportion of use is 20 with respect to the total amount of the specific modifier and the other modifier from the viewpoint of sufficiently proceeding the reaction between the conjugated diene polymer and the specific modifier. It is preferable to set it as mol% or less, and it is more preferable to set it as 10 mol% or less.
 活性末端を有する共役ジエン系重合体と特定変性剤との反応は、例えば溶液反応として行うことができる。この溶液反応は、重合反応の終了後の未反応モノマーを含む溶液を用いて行ってもよく、当該溶液に含まれる共役ジエン系重合体を単離し、シクロヘキサン等の適当な溶媒に溶解した上で行ってもよい。また、変性反応は、回分式及び連続式のいずれを用いて行ってもよい。このとき、変性剤の添加方法は特に制限されず、一括して添加する方法、分割して添加する方法、連続的に添加する方法などが挙げられる。 The reaction between the conjugated diene polymer having an active terminal and the specific modifier can be performed as a solution reaction, for example. This solution reaction may be carried out using a solution containing unreacted monomers after the completion of the polymerization reaction. The conjugated diene polymer contained in the solution is isolated and dissolved in a suitable solvent such as cyclohexane. You may go. Further, the denaturation reaction may be performed using either a batch system or a continuous system. At this time, the addition method of the modifier is not particularly limited, and examples thereof include a batch addition method, a division addition method, and a continuous addition method.
 特定変性剤の使用割合(二種以上使用する場合にはその合計量)は、重合開始剤が有する重合反応に関与する金属原子1モルに対して、0.2モル以上とすることが好ましく、0.4モル以上とすることがより好ましい。0.2モル以上とすることで、特定変性剤による変性反応が十分に進行し、フィラーの分散性の改良効果を十分に高めることができる。また、変性反応後における溶液中の未反応物を少なくする点で、特定変性剤の使用割合の上限値は、重合開始剤が有する重合反応に関与する金属原子1モルに対して、1.5モル未満とすることが好ましく、1.2モル未満とすることがより好ましい。 The use ratio of the specific modifier (the total amount when two or more are used) is preferably 0.2 mol or more with respect to 1 mol of the metal atom involved in the polymerization reaction of the polymerization initiator, More preferably, it is 0.4 mol or more. By setting it as 0.2 mol or more, the modification reaction by the specific modifier progresses sufficiently, and the effect of improving the dispersibility of the filler can be sufficiently enhanced. Moreover, the upper limit of the usage rate of a specific modifier is 1.5 with respect to 1 mol of metal atoms which a polymerization initiator has in terms of reducing unreacted substances in the solution after the modification reaction. The amount is preferably less than mol, and more preferably less than 1.2 mol.
 変性反応の温度は、通常、重合反応の温度と同じであり、-20℃~150℃とすることが好ましく、0~120℃とすることがより好ましい。変性反応の温度が低いと、変性後の共役ジエン系重合体の粘度が上昇する傾向がある。一方、変性反応の温度が高いと、重合活性末端が失活しやすくなる。変性反応の反応時間は、好ましくは1分~5時間であり、より好ましくは2分~1時間である。 The temperature of the modification reaction is usually the same as the temperature of the polymerization reaction, preferably −20 ° C. to 150 ° C., more preferably 0 to 120 ° C. When the temperature of the modification reaction is low, the viscosity of the conjugated diene polymer after modification tends to increase. On the other hand, when the temperature of the modification reaction is high, the polymerization active terminal tends to be deactivated. The reaction time of the denaturation reaction is preferably 1 minute to 5 hours, more preferably 2 minutes to 1 hour.
<水添工程>
 本工程では、上記変性反応により得られた共役ジエン系重合体のブタジエン部分を水素添加(水添)する。これにより、特定変性剤で末端変性された水添共役ジエン系重合体が得られる。
<Hydrogenation process>
In this step, the butadiene portion of the conjugated diene polymer obtained by the modification reaction is hydrogenated (hydrogenated). As a result, a hydrogenated conjugated diene polymer that has been end-modified with a specific modifier is obtained.
 水添の方法及び条件は、所望の水添率の重合体が得られるのであれば、いずれの方法及び条件を用いることが可能である。それらの水添方法の例としては、チタンの有機金属化合物を主成分とする触媒を水添触媒として使用する方法、鉄、ニッケル、コバルトの有機化合物とアルキルアルミニウム等の有機金属化合物からなる触媒を使用する方法、ルテニウム、ロジウム等の有機金属化合物の有機錯体を使用する方法、パラジウム、白金、ルテニウム、コバルト、ニッケル等の金属を、カーボン、シリカ、アルミナ等の担体に担持した触媒を使用する方法などがある。各種の方法の中では、チタンの有機金属化合物単独、又はそれとリチウム、マグネシウム、アルミニウムの有機金属化合物とから成る均一触媒(特公昭63-4841号公報、特公平1-37970号公報)を用い、低圧、低温の穏和な条件で水添する方法は工業的に好ましく、またブタジエンに由来する二重結合への水添選択性も高く、本開示の目的に適している。 As the hydrogenation method and conditions, any method and conditions can be used as long as a polymer having a desired hydrogenation rate can be obtained. Examples of such hydrogenation methods include a method in which a catalyst mainly composed of an organometallic compound of titanium is used as a hydrogenation catalyst, and a catalyst comprising an organometallic compound of iron, nickel, cobalt and an organometallic compound such as alkylaluminum. Method of using, method of using an organic complex of an organometallic compound such as ruthenium, rhodium, method of using a catalyst in which a metal such as palladium, platinum, ruthenium, cobalt or nickel is supported on a carrier such as carbon, silica or alumina and so on. Among various methods, a homogeneous catalyst composed of an organometallic compound of titanium alone or an organometallic compound of lithium, magnesium, and aluminum (Japanese Patent Publication No. 63-4841 and Japanese Patent Publication No. 1-337970) is used. The hydrogenation method under mild conditions of low pressure and low temperature is industrially preferable, and the hydrogenation selectivity to the double bond derived from butadiene is high, which is suitable for the purpose of the present disclosure.
 水素添加は、触媒に不活性で、かつ共役ジエン系重合体が可溶な溶剤中で実施される。好ましい溶媒としては、n-ペンタン、n-ヘキサン、n-オクタンのような脂肪族炭化水素、シクロヘキサン、シクロヘプタンのような脂環族炭化水素、ベンゼン、トルエンのような芳香族炭化水素、ジエチルエーテル、テトラヒドロフランのようなエーテル類の単独又はそれらを主成分とする混合物である。 Hydrogenation is carried out in a solvent that is inert to the catalyst and in which the conjugated diene polymer is soluble. Preferred solvents include aliphatic hydrocarbons such as n-pentane, n-hexane and n-octane, alicyclic hydrocarbons such as cyclohexane and cycloheptane, aromatic hydrocarbons such as benzene and toluene, diethyl ether , Ethers such as tetrahydrofuran alone or a mixture containing them as a main component.
 水添反応は、一般には重合体を水素又は不活性雰囲気下、所定の温度に保持し、攪拌下又は不攪拌下にて水添触媒を添加し、次いで水素ガスを導入して所定圧に加圧することによって実施される。不活性雰囲気とは、水添反応の関与体と反応しない雰囲気を意味し、例えばヘリウム、ネオン、アルゴン等により形成する。空気や酸素は触媒を酸化したりして触媒の失活を招くので好ましくない。また、窒素は水添反応時に触媒毒として作用し、水添活性を低下させるので好ましくない。特に、水添反応器内は水素ガス単独の雰囲気であることが好適である。水添共役ジエン系重合体を得る水添反応プロセスは、バッチプロセス、連続プロセス、及びそれらの組合せのいずれを用いてもよい。水添触媒の添加量は、水添前の共役ジエン系重合体100g当たり0.02~20ミリモルとすることが好ましい。 In the hydrogenation reaction, the polymer is generally held at a predetermined temperature in hydrogen or an inert atmosphere, a hydrogenation catalyst is added with stirring or under stirring, and hydrogen gas is then introduced to increase the pressure. It is carried out by pressing. The inert atmosphere means an atmosphere that does not react with a participant in the hydrogenation reaction, and is formed of helium, neon, argon, or the like. Air or oxygen is not preferable because it oxidizes the catalyst and deactivates the catalyst. Nitrogen is not preferred because it acts as a catalyst poison during the hydrogenation reaction and reduces the hydrogenation activity. In particular, the hydrogenation reactor preferably has an atmosphere of hydrogen gas alone. As a hydrogenation reaction process for obtaining a hydrogenated conjugated diene polymer, any of a batch process, a continuous process, and a combination thereof may be used. The addition amount of the hydrogenation catalyst is preferably 0.02 to 20 mmol per 100 g of the conjugated diene polymer before hydrogenation.
 本開示の水添共役ジエン系重合体の水添率は80~99%の範囲である。水添率を80%以上とすることで、架橋重合体とした場合の破壊強度及び耐摩耗性の改善効果が十分に高いゴムを得ることができる。当該水添率は、より好ましくは85%以上であり、さらに好ましくは90%以上であり、特に好ましくは92%以上である。また、水添率の上限値は、製造効率が低下する観点から99%以下であり、好ましくは98%以下であり、より好ましくは97%以下である。なお、水添率はH-NMRで測定した値である。水添率は、水添触媒の量、水添反応時の水素圧力及び反応時間を変えることにより所望の値を選定することができる。 The hydrogenation rate of the hydrogenated conjugated diene polymer of the present disclosure is in the range of 80 to 99%. By setting the hydrogenation rate to 80% or more, it is possible to obtain a rubber having a sufficiently high effect of improving the breaking strength and the abrasion resistance when the crosslinked polymer is used. The hydrogenation rate is more preferably 85% or more, further preferably 90% or more, and particularly preferably 92% or more. Further, the upper limit of the hydrogenation rate is 99% or less, preferably 98% or less, more preferably 97% or less, from the viewpoint of reducing the production efficiency. The hydrogenation rate is a value measured by 1 H-NMR. The hydrogenation rate can be selected as desired by changing the amount of the hydrogenation catalyst, the hydrogen pressure during the hydrogenation reaction, and the reaction time.
 本開示の水添共役ジエン系重合体は、下記式(3)で表される構造単位、下記式(4)で表される構造単位、下記式(5)で表される構造単位、及び下記式(6)で表される構造単位の構成比をそれぞれp、q、r、sとしたとき、下記の数式(A)を満たす重合体である。
0.80≦(p+r)/(p+q+r+s)≦0.99   …(A)
Figure JPOXMLDOC01-appb-C000006
 なお、上記数式(A)は、「ブタジエンに由来する構造単位の水添率が80~99%」であることを表す。本開示の水添共役ジエン系重合体のビニル結合含量(%)は、「[(p+q)/(p+q+r+s)]×100」で表される。
The hydrogenated conjugated diene polymer of the present disclosure includes a structural unit represented by the following formula (3), a structural unit represented by the following formula (4), a structural unit represented by the following formula (5), and the following: When the constitutional ratio of the structural unit represented by the formula (6) is p, q, r, and s, the polymer satisfies the following formula (A).
0.80 ≦ (p + r) / (p + q + r + s) ≦ 0.99 (A)
Figure JPOXMLDOC01-appb-C000006
The above formula (A) represents that “the hydrogenation rate of the structural unit derived from butadiene is 80 to 99%”. The vinyl bond content (%) of the hydrogenated conjugated diene polymer of the present disclosure is represented by “[(p + q) / (p + q + r + s)] × 100”.
 本開示の水添共役ジエン系重合体を得る好ましい方法は、ブタジエンを含む単量体をアルカリ金属化合物の存在下で溶液重合し、得られた重合体溶液をそのまま用いて変性工程を行い、次いで水添工程に供することであり、工業的に有用である。本開示の水添共役ジエン系重合体は、上記で得られた溶液から溶媒を除去し、重合体を単離して得られる。重合体を単離するには、例えばスチームストリッピング等の公知の脱溶媒方法及び熱処理等の乾燥の操作によって行うことができる。得られる水添共役ジエン系重合体のGPCによるポリスチレン換算の重量平均分子量(Mw)は、好ましくは1.0×10~2.0×10であり、より好ましくは、1.2×10~1.5×10であり、さらに好ましくは、1.5×10~1.0×10である。 A preferred method for obtaining the hydrogenated conjugated diene-based polymer of the present disclosure is a solution polymerization of a monomer containing butadiene in the presence of an alkali metal compound, a modification step is performed using the obtained polymer solution as it is, and then It is used for the hydrogenation process and is industrially useful. The hydrogenated conjugated diene polymer of the present disclosure can be obtained by removing the solvent from the solution obtained above and isolating the polymer. The polymer can be isolated by a known desolvation method such as steam stripping and a drying operation such as heat treatment. The weight average molecular weight (Mw) in terms of polystyrene by GPC of the resulting hydrogenated conjugated diene polymer is preferably 1.0 × 10 5 to 2.0 × 10 6 , more preferably 1.2 × 10 6. 5 to 1.5 × 10 6 , more preferably 1.5 × 10 5 to 1.0 × 10 6 .
<重合体組成物>
 本開示の重合体組成物は、上記の水添共役ジエン系重合体、シリカ及び架橋剤を含有する。重合体組成物中における上記水添共役ジエン系重合体の含有割合は、重合体組成物の全体量に対して、20質量%以上であることが好ましく、30質量%以上であることがより好ましく、40質量%以上であることがさらに好ましい。
<Polymer composition>
The polymer composition of the present disclosure contains the hydrogenated conjugated diene polymer, silica, and a crosslinking agent. The content ratio of the hydrogenated conjugated diene polymer in the polymer composition is preferably 20% by mass or more, more preferably 30% by mass or more with respect to the total amount of the polymer composition. More preferably, it is 40% by mass or more.
 シリカとしては、例えば湿式シリカ(含水ケイ酸)、乾式シリカ(無水ケイ酸)、コロイダルシリカ、沈降シリカ、ケイ酸カルシウム、ケイ酸アルミニウム等が挙げられる。これらのうち、耐破壊特性の改良効果や、ウェットグリップ性と低転がり抵抗性との両立効果の観点から、湿式シリカが特に好ましい。また、高分散型(High Dispersible Type)のシリカを使用することも、重合体組成物中における分散性を良好にできるとともに物性及び加工性を向上できる観点から好ましい。なお、シリカは、一種を単独で又は二種以上を組み合わせて用いることができる。 Examples of silica include wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid), colloidal silica, precipitated silica, calcium silicate, and aluminum silicate. Of these, wet silica is particularly preferred from the viewpoint of the effect of improving the fracture resistance and the effect of achieving both wet grip properties and low rolling resistance. It is also preferable to use high dispersible type silica from the viewpoint of improving dispersibility in the polymer composition and improving physical properties and processability. In addition, a silica can be used individually by 1 type or in combination of 2 or more types.
 上記重合体組成物には、フィラーとしてシリカの他に、カーボンブラック、クレー、炭酸カルシウムなどの各種の補強性充填剤が配合されていてもよい。好ましくは、シリカ、又はカーボンブラックとシリカとの併用である。上記重合体組成物中におけるシリカ及びカーボンブラックの合計量は、重合体組成物に含まれる重合体成分の全体量100質量部に対して、好ましくは20~130質量部、より好ましくは25~110質量部である。 The polymer composition may contain various reinforcing fillers such as carbon black, clay and calcium carbonate in addition to silica as a filler. Preferably, silica or a combination of carbon black and silica is used. The total amount of silica and carbon black in the polymer composition is preferably 20 to 130 parts by mass, more preferably 25 to 110 parts per 100 parts by mass of the total amount of polymer components contained in the polymer composition. Part by mass.
 架橋剤としては、硫黄、ハロゲン化硫黄、有機過酸化物、キノンジオキシム類、有機多価アミン化合物、メチロール基を有するアルキルフェノール樹脂等が挙げられ、通常、硫黄が使用される。硫黄の配合量は、重合体組成物に含まれる重合体成分の合計量100質量部に対して、好ましくは0.1~5質量部、より好ましくは0.5~3質量部である。 Examples of the crosslinking agent include sulfur, sulfur halides, organic peroxides, quinonedioximes, organic polyvalent amine compounds, alkylphenol resins having a methylol group, and sulfur is usually used. The amount of sulfur is preferably 0.1 to 5 parts by mass, more preferably 0.5 to 3 parts by mass with respect to 100 parts by mass of the total amount of polymer components contained in the polymer composition.
 本開示の重合体組成物は、上記水添共役ジエン系重合体に加えて、他のゴム成分が配合されていてもよい。かかるゴム成分の種類としては、特に限定されないが、ブタジエンゴム(BR、例えばシス-1,4結合90%以上のハイシスBR、シンジオタクチック-1,2-ポリブタジエン(SPB)含有BRなど)、スチレンブタジエンゴム(SBR)、天然ゴム(NR)、イソプレンゴム(IR)、スチレンイソプレン共重合体ゴム、ブタジエンイソプレン共重合体ゴム等が挙げられ、より好ましくはBR、SBRである。 The polymer composition of the present disclosure may contain other rubber components in addition to the hydrogenated conjugated diene polymer. The type of the rubber component is not particularly limited, but butadiene rubber (BR, such as high cis BR having 90% or more of cis-1,4 bond, BR containing syndiotactic-1,2-polybutadiene (SPB), etc.), styrene Examples thereof include butadiene rubber (SBR), natural rubber (NR), isoprene rubber (IR), styrene isoprene copolymer rubber, and butadiene isoprene copolymer rubber, and BR and SBR are more preferable.
 上記重合体組成物には、上記した成分の他に、例えば老化防止剤、亜鉛華、ステアリン酸、軟化剤、硫黄、加硫促進剤、シランカップリング剤、相溶化剤、加硫助剤、加工助剤、プロセス油、スコーチ防止剤など、タイヤ用ゴム組成物において一般に使用される各種添加剤を配合することができる。これらの配合割合は、本開示の効果を損なわない範囲で、各種成分に応じて適宜選択することができる。 In the polymer composition, in addition to the above-described components, for example, anti-aging agent, zinc white, stearic acid, softener, sulfur, vulcanization accelerator, silane coupling agent, compatibilizing agent, vulcanization aid, Various additives generally used in rubber compositions for tires, such as processing aids, process oils, and scorch inhibitors, can be blended. These blending ratios can be appropriately selected according to various components within a range not impairing the effects of the present disclosure.
 本開示の重合体組成物は、重合体成分及び架橋剤の他、必要に応じて配合される成分を、開放式混練機(例えば、ロール)、密閉式混練機(例えば、バンバリーミキサー)等の混練機を用いて混練され、成形加工後に架橋(加硫)することによって、架橋重合体として各種ゴム製品に適用可能である。具体的には、例えばタイヤトレッド、アンダートレッド、カーカス、サイドウォール、ビード部等のタイヤ用途;パッキン、ガスケット、ウェザーストリップ、O-リング等のシール材;自動車、船舶、航空機、鉄道等の各種車両用の内外装表皮材;建築材料;産業機械用や設備用などの防振ゴム類;ダイヤフラム、ロール、ラジエータホース、エアーホース等の各種ホース及びホースカバー類;動力伝達用ベルトなどのベルト類;ライニング;ダストブーツ;医療用機器材料;防舷材;電線用絶縁材料;その他の工業品等の用途に適用できる。特に、本開示の水添共役ジエン系重合体を用いて得られる加硫ゴムは、ウェットスキッド抵抗性、低ヒステリシスロス特性及び耐摩耗性に優れており、タイヤのトレッド及びサイドウォール用の材料として好適に用いることができる。 In the polymer composition of the present disclosure, in addition to the polymer component and the cross-linking agent, components to be blended as necessary may be an open kneader (for example, a roll), a closed kneader (for example, a Banbury mixer), or the like. It can be applied to various rubber products as a crosslinked polymer by being kneaded using a kneader and crosslinked (vulcanized) after molding. Specifically, for example, tire applications such as tire treads, under treads, carcass, sidewalls, and bead parts; seal materials such as packings, gaskets, weather strips, O-rings; various vehicles such as automobiles, ships, aircraft, and railways Interior and exterior skin materials for building; building materials; anti-vibration rubber for industrial machinery and equipment; various hoses and hose covers such as diaphragms, rolls, radiator hoses and air hoses; belts such as power transmission belts; Dust boots; Medical equipment materials; Fenders; Wire insulation materials; Other industrial products. In particular, the vulcanized rubber obtained using the hydrogenated conjugated diene polymer of the present disclosure is excellent in wet skid resistance, low hysteresis loss characteristics, and wear resistance, and is used as a material for tire treads and sidewalls. It can be used suitably.
 タイヤの製造は、常法に従い行うことができる。例えば、上記重合体組成物を混練機で混合し、シート状にしたものを、常法に従い所定位置に配して加硫成形することによりトレッドゴム又はサイドウォールゴムとして形成され、空気入りタイヤが得られる。 The tire can be manufactured according to a conventional method. For example, the above polymer composition is mixed with a kneader and formed into a sheet, and is placed in a predetermined position according to a conventional method and vulcanized to form a tread rubber or sidewall rubber. can get.
 以下、実施例に基づいて具体的に説明するが、本開示はこれらの実施例に限定されるものではない。なお、実施例、比較例中の「部」及び「%」は、特に断らない限り質量基準である。また、各種物性値の測定方法を以下に示す。 Hereinafter, although concretely described based on examples, the present disclosure is not limited to these examples. In the examples and comparative examples, “parts” and “%” are based on mass unless otherwise specified. Moreover, the measuring method of various physical-property values is shown below.
[結合スチレン含量(%)]:500MHzのH-NMR測定によって求めた。
[ビニル結合含量(%)]:重合体中の1,2-ビニル結合の含有量を500MHzのH-NMRによって求めた。
[ガラス転移温度(℃)]:ASTM D3418に準拠して測定した。
[重量平均分子量]:ゲルパーミエーションクロマトグラフィー(GPC)(HLC-8120GPC(商品名(東ソー社製)))を使用して得られたGPC曲線の最大ピークの頂点に相当する保持時間から、ポリスチレン換算で求めた。
(GPCの条件)
  カラム;商品名「GMHXL」(東ソー社製)2本
  カラム温度;40℃
  移動相;テトラヒドロフラン
  流速;1.0ml/分
  サンプル濃度;10mg/20ml
[ムーニー粘度(ML1+4,100℃)]:JIS K6300-1に準拠し、Lローターを使用して、予熱1分、ローター作動時間4分、温度100℃の条件で求めた。
[水添率(%)]:ブタジエンに由来する構造単位の水添率を500MHzのH-NMRによって求めた。
[Bound styrene content (%)]: Determined by 1 H-NMR measurement at 500 MHz.
[Vinyl bond content (%)]: The content of 1,2-vinyl bond in the polymer was determined by 1 H-NMR at 500 MHz.
[Glass transition temperature (° C.)]: Measured according to ASTM D3418.
[Weight average molecular weight]: From the retention time corresponding to the peak of the maximum peak of the GPC curve obtained by using gel permeation chromatography (GPC) (HLC-8120GPC (trade name, manufactured by Tosoh Corporation)), polystyrene Calculated by conversion.
(GPC conditions)
Column; two brand names “GMHXL” (manufactured by Tosoh Corporation) Column temperature: 40 ° C.
Mobile phase; tetrahydrofuran flow rate; 1.0 ml / min sample concentration; 10 mg / 20 ml
[Mooney viscosity (ML1 + 4, 100 ° C.)]: Measured according to JIS K6300-1 using an L rotor under conditions of preheating for 1 minute, rotor operating time of 4 minutes, and temperature of 100 ° C.
[Hydrogenation rate (%)]: The hydrogenation rate of the structural unit derived from butadiene was determined by 1 H-NMR at 500 MHz.
[実施例1]
<水添共役ジエン系重合体Aの合成及び評価>
 窒素置換された内容積10リットルのオートクレーブ反応器に、シクロヘキサン5,000g、テトラヒドロフラン70g、スチレン250g及び1,3-ブタジエン730gを仕込んだ。反応器内容物の温度を10℃に調整した後、重合開始剤としてn-ブチルリチウム(11.6mmol)を含むシクロヘキサン溶液を添加して重合を開始した。重合は断熱条件で実施し、最高温度は85℃に達した。重合転化率が99%に達した時点で、1,3-ブタジエン20gを追加し、さらに5分間重合させ、重合体を含む反応液を得た。その後、反応液に2-(2,2-ジメトキシ-1,2-アザシロリジン-1-イル)-N,N-ジエチルエタン-1-アミン8.5mmolを加えて30分間反応させた。
 次いで、反応液を80℃以上にして系内に水素を導入した。次いで、[ビス(η5-シクロペンタジエニル)チタニウム(フルフリルオキシ)クロライド] 0.73g、ジエチルアルミニウムクロライド1.16g、及びn-ブチルリチウム0.27gを加え、水素圧1.0MPaを保つようにして1時間反応させた。反応後、反応液を常温、常圧に戻して反応容器より抜き出し、重合体溶液を得た。
 次いで、得られた重合体溶液に、2,6-ジ-tert-ブチル-p-クレゾール4.4gを添加し、アンモニアによりpH8.5(ガラス電極法による、80℃におけるpH、以下同じ。)に調整した水溶液(温度:80℃)を脱溶媒槽に入れ、さらに上記重合体溶液を加え(重合体溶液100質量部に対して、前記水溶液200質量部の割合)、脱溶媒槽の液相の温度:95℃で、2時間スチームストリッピング(スチーム温度:190℃)により脱溶媒を行い、110℃に調温された熱ロールにより乾燥を行うことで水添共役ジエン系重合体Aを得た。水添共役ジエン系重合体Aの重合処方を下記表1、得られた水添共役ジエン系重合体Aの性質を下記表2に示す。
[Example 1]
<Synthesis and Evaluation of Hydrogenated Conjugated Diene Polymer A>
An autoclave reactor with an internal volume of 10 liters purged with nitrogen was charged with 5,000 g of cyclohexane, 70 g of tetrahydrofuran, 250 g of styrene and 730 g of 1,3-butadiene. After adjusting the temperature of the reactor contents to 10 ° C., a cyclohexane solution containing n-butyllithium (11.6 mmol) as a polymerization initiator was added to initiate polymerization. The polymerization was carried out under adiabatic conditions and the maximum temperature reached 85 ° C. When the polymerization conversion rate reached 99%, 20 g of 1,3-butadiene was added, and polymerization was further performed for 5 minutes to obtain a reaction liquid containing a polymer. Thereafter, 8.5 mmol of 2- (2,2-dimethoxy-1,2-azasilolidin-1-yl) -N, N-diethylethane-1-amine was added to the reaction solution and reacted for 30 minutes.
Next, the reaction solution was heated to 80 ° C. or higher to introduce hydrogen into the system. Next, 0.73 g of [bis (η5-cyclopentadienyl) titanium (furfuryloxy) chloride], 1.16 g of diethylaluminum chloride, and 0.27 g of n-butyllithium are added to maintain a hydrogen pressure of 1.0 MPa. For 1 hour. After the reaction, the reaction solution was returned to room temperature and normal pressure and extracted from the reaction vessel to obtain a polymer solution.
Next, 4.4 g of 2,6-di-tert-butyl-p-cresol is added to the obtained polymer solution, and the pH is 8.5 with ammonia (pH at 80 ° C. according to the glass electrode method, the same applies hereinafter). The aqueous solution (temperature: 80 ° C.) adjusted to 1 is put into a desolvation tank, and the above polymer solution is added (ratio of 200 parts by mass of the aqueous solution to 100 parts by mass of the polymer solution), and the liquid phase of the desolvation tank The solvent was removed by steam stripping (steam temperature: 190 ° C.) for 2 hours at a temperature of 95 ° C., and dried with a hot roll adjusted to 110 ° C. to obtain a hydrogenated conjugated diene polymer A. It was. The polymerization formulation of the hydrogenated conjugated diene polymer A is shown in Table 1 below, and the properties of the obtained hydrogenated conjugated diene polymer A are shown in Table 2 below.
<重合体組成物及び架橋重合体の製造、並びに物性評価>
 上記で得られた水添共役ジエン系重合体Aを用いて、下記表3に示す配合処方により各成分を配合し、これを混練りすることによって重合体組成物を製造した。混練りは以下の方法で行った。温度制御装置を付属したプラストミル(内容量:250ml)を使用し、一段目の混練りとして、充填率72%、回転数60rpmの条件で、水添共役ジエン系重合体A、伸展油、シリカ、カーボンブラック、シランカップリング剤、ステアリン酸、老化防止剤及び酸化亜鉛を配合して混練りした。次いで、二段目の混練りとして、上記で得た配合物を室温まで冷却後、硫黄及び加硫促進剤を配合し、混練りした。これを成型し、160℃で所定時間、加硫プレスにて加硫成型を行い、架橋重合体を得た。得られた架橋重合体を用いて、以下のタイヤ性能を表す物性評価(1)~(4)を行った。その結果を下記表4に示す。
<Production of polymer composition and crosslinked polymer, and evaluation of physical properties>
Using the hydrogenated conjugated diene polymer A obtained above, each component was blended according to the blending formulation shown in Table 3 below and kneaded to prepare a polymer composition. The kneading was performed by the following method. Using a plastmill (internal volume: 250 ml) with a temperature control device, as a first stage kneading, under conditions of a filling rate of 72% and a rotation speed of 60 rpm, hydrogenated conjugated diene polymer A, extending oil, silica, Carbon black, silane coupling agent, stearic acid, anti-aging agent and zinc oxide were blended and kneaded. Next, as the second stage kneading, the blend obtained above was cooled to room temperature, and then sulfur and a vulcanization accelerator were blended and kneaded. This was molded and vulcanized with a vulcanizing press at 160 ° C. for a predetermined time to obtain a crosslinked polymer. Using the obtained crosslinked polymer, physical property evaluations (1) to (4) representing the following tire performances were performed. The results are shown in Table 4 below.
(1)引張強度(破壊強度)
 JISK6251:2010に従って100%モジュラス(M100)、300%モジュラス(M300)及び切断時の引張強さ(TB)を測定した。測定結果は、以下の比較例1を100とした指数で示し、数値が大きいほど引張強度(破壊強度)が高く、良好であることを示す。
(2)0℃tanδ
 ARES-RDA(TA Instruments社製)を使用し、剪断歪1.0%、角速度100ラジアン毎秒、0℃の条件で測定した。測定結果は比較例1を100とした指数で示し、数値が大きいほど、ウェットグリップ特性が良好であることを示す。
(3)50℃tanδ
 ARES-RDA(TA Instruments社製)を使用し、剪断歪1.0%、角速度100ラジアン毎秒、50℃の条件で測定した。測定結果は比較例1を100とした指数で示し、数値が大きいほどエネルギーロスが小さく、低ヒステリシスロス特性が良好であることを示す。
(4)耐摩耗性
 DIN摩耗試験機(東洋精機社製)を使用し、JIS K 6264に準拠し、荷重10Nで25℃にて測定した。測定結果は比較例1を100とした指数で示し、数値が大きいほど耐摩耗性が良好であることを示す。
(1) Tensile strength (breaking strength)
According to JISK6251: 2010, 100% modulus (M100), 300% modulus (M300) and tensile strength (TB) at the time of cutting were measured. A measurement result is shown by the index | exponent which set the following comparative examples 1 as 100, and shows that tensile strength (breaking strength) is so high that a numerical value is large, and it is favorable.
(2) 0 ° C. tan δ
ARES-RDA (manufactured by TA Instruments) was used, and measurement was performed under the conditions of a shear strain of 1.0%, an angular velocity of 100 radians per second, and 0 ° C. A measurement result is shown by the index | exponent which set the comparative example 1 to 100, and shows that a wet grip characteristic is so favorable that a numerical value is large.
(3) 50 ° C. tan δ
ARES-RDA (manufactured by TA Instruments) was used, and measurement was performed under the conditions of shear strain 1.0%, angular velocity 100 radians per second, and 50 ° C. The measurement results are shown as an index with Comparative Example 1 being 100, and the larger the value, the smaller the energy loss and the better the low hysteresis loss characteristic.
(4) Abrasion resistance A DIN abrasion tester (manufactured by Toyo Seiki Co., Ltd.) was used, and measurement was performed at 25 ° C. under a load of 10 N in accordance with JIS K 6264. The measurement results are shown as an index with Comparative Example 1 being 100, and the larger the value, the better the wear resistance.
[実施例2,3]
 オートクレーブ反応器に、シクロヘキサン5,000g、テトラヒドロフラン70g、スチレン250g及び1,3-ブタジエン730gと共にピペリジン8.4mmolを仕込んだ以外は実施例1と同様にして重合を行い、次いで水添を行うことにより水添共役ジエン系重合体B,Cをそれぞれ得た(表1)。なお、実施例3では、実施例1よりも低い水添率(84%)とした。得られた水添共役ジエン系重合体B,Cの性質を下記表2に示す。また、水添共役ジエン系重合体B,Cをそれぞれ用いて、下記表3に示す処方で実施例1と同様にして重合体組成物を製造し、それを加硫して架橋重合体を得て物性評価を行った。それらの結果を下記表4に示す。
[Examples 2 and 3]
By carrying out polymerization in the same manner as in Example 1 except that 8.4 mmol of piperidine was charged into an autoclave reactor with 5,000 g of cyclohexane, 70 g of tetrahydrofuran, 250 g of styrene and 730 g of 1,3-butadiene, and then hydrogenated. Hydrogenated conjugated diene polymers B and C were obtained (Table 1). In Example 3, the hydrogenation rate was lower than that in Example 1 (84%). The properties of the obtained hydrogenated conjugated diene polymers B and C are shown in Table 2 below. Further, each of hydrogenated conjugated diene polymers B and C was used to produce a polymer composition in the same manner as in Example 1 with the formulation shown in Table 3 below, and vulcanized to obtain a crosslinked polymer. The physical properties were evaluated. The results are shown in Table 4 below.
[実施例4~6]
 使用する特定変性剤を下記表1に記載のものに変更した点以外は実施例1と同様にして重合を行い、次いで水添を行うことにより水添共役ジエン系重合体D~Fをそれぞれ得た。得られた水添共役ジエン系重合体D~Fの性質を下記表2に示す。また、水添共役ジエン系重合体D~Fをそれぞれ用いて、下記表3に示す処方で実施例1と同様にして重合体組成物を製造し、それを加硫して架橋重合体を得て物性評価を行った。それらの結果を下記表4に示す。
[Examples 4 to 6]
Polymerization was carried out in the same manner as in Example 1 except that the specific modifier used was changed to that shown in Table 1 below, followed by hydrogenation to obtain hydrogenated conjugated diene polymers D to F, respectively. It was. The properties of the resulting hydrogenated conjugated diene polymers D to F are shown in Table 2 below. Further, using each of the hydrogenated conjugated diene polymers D to F, a polymer composition was produced in the same manner as in Example 1 with the formulation shown in Table 3 below, and vulcanized to obtain a crosslinked polymer. The physical properties were evaluated. The results are shown in Table 4 below.
[比較例1〔水添共役ジエン系重合体Rの合成、及びその評価〕]
 特定変性剤に替えて、その他の変性剤としてN,N-ジエチル-3-(トリメトキシシリル)プロパン-1-アミン8.5mmolを使用した点以外は実施例1と同様にして重合を行い、次いで水添を行うことにより水添共役ジエン系重合体Rを得た(表1)。得られた水添共役ジエン系重合体Rの性質を下記表2に示す。また、水添共役ジエン系重合体Rを用いて、下記表3に示す処方で実施例1と同様にして重合体組成物を製造し、それを加硫して架橋重合体を得て物性評価を行った。その結果を下記表4に示す。
Comparative Example 1 [Synthesis of hydrogenated conjugated diene polymer R and evaluation thereof]
Polymerization was conducted in the same manner as in Example 1 except that 8.5 mmol of N, N-diethyl-3- (trimethoxysilyl) propan-1-amine was used as the other modifier in place of the specific modifier. Subsequently, hydrogenation was performed to obtain a hydrogenated conjugated diene polymer R (Table 1). The properties of the resulting hydrogenated conjugated diene polymer R are shown in Table 2 below. Further, using the hydrogenated conjugated diene polymer R, a polymer composition was produced in the same manner as in Example 1 with the formulation shown in Table 3 below, and vulcanized to obtain a crosslinked polymer to evaluate physical properties. Went. The results are shown in Table 4 below.
[比較例2〔水添共役ジエン系重合体Sの合成、及びその評価〕]
 水添率を70%とした以外は実施例1と同様の操作を行うことにより水添共役ジエン系重合体Sを得た。得られた水添共役ジエン系重合体Sの性質を下記表2に示す。また、水添共役ジエン系重合体Sを用いて、下記表3に示す処方で実施例1と同様にして重合体組成物を製造し、それを加硫して架橋重合体を得て物性評価を行った。その結果を下記表4に示す。
[Comparative Example 2 [Synthesis of hydrogenated conjugated diene polymer S and its evaluation]]
A hydrogenated conjugated diene polymer S was obtained by performing the same operation as in Example 1 except that the hydrogenation rate was set to 70%. The properties of the obtained hydrogenated conjugated diene polymer S are shown in Table 2 below. Further, using the hydrogenated conjugated diene polymer S, a polymer composition was produced in the same manner as in Example 1 with the formulation shown in Table 3 below, and vulcanized to obtain a crosslinked polymer to evaluate physical properties. Went. The results are shown in Table 4 below.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
 表1中、特定変性剤及びその他の変性剤の略称は以下のとおりである。
 変性剤1:2-(2,2-ジメトキシ-1,2-アザシロリジン-1-イル)-N,N-ジエチルエタン-1-アミン
 変性剤2:2,2-ジメトキシ-1-(3-トリメトキシシリルプロピル)-1,2-アザシロリジン
 変性剤3:2,2-ジメトキシ-1-フェニル-1,2-アザシロリジン
 変性剤4:1-[3-(トリエトキシシリル)プロピル]-4-トリメチルシリルピペラジン
 変性剤5:N,N-ジエチル-3-(トリメトキシシリル)プロパン-1-アミン
Figure JPOXMLDOC01-appb-C000008
(式中、「TMS」はトリメチルシリル基を示す。)
In Table 1, abbreviations of specific modifiers and other modifiers are as follows.
Modifier 1: 2- (2,2-dimethoxy-1,2-azasilolidin-1-yl) -N, N-diethylethane-1-amine Modifier 2: 2,2-dimethoxy-1- (3-tri Methoxysilylpropyl) -1,2-azasilolidine modifier 3: 2,2-dimethoxy-1-phenyl-1,2-azasilolidine modifier 4: 1- [3- (triethoxysilyl) propyl] -4-trimethylsilylpiperazine Modifier 5: N, N-diethyl-3- (trimethoxysilyl) propan-1-amine
Figure JPOXMLDOC01-appb-C000008
(In the formula, “TMS” represents a trimethylsilyl group.)
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
 表3中、各成分について、使用した商品名は以下の通りである。
*1:ジャパンエナジー社製 JOMOプロセスNC-140、*2:ローディア社製 ZEOSIL 1165MP、*3:三菱化学社製 ダイアブラックN339、*4:エボニック社製 Si75、*5:精工化学社製 オゾノン6C、*6:大内新興化学工業社製 ノクセラーCZ*7:大内新興化学工業社製 ノクセラーD。
In Table 3, the trade names used for each component are as follows.
* 1: JOMO process NC-140 manufactured by Japan Energy, * 2: ZEOSIL 1165MP manufactured by Rhodia, * 3: Diablack N339 manufactured by Mitsubishi Chemical, * 4: Si75 manufactured by Evonik, * 5: Ozonon 6C manufactured by Seiko Chemical * 6: Nouchira CZ * 7: Ouchi Shinsei Chemical Co., Ltd. Noxeller D
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
 表4の結果から、重合終了末端の変性剤として上記式(1)で表される化合物(特定変性剤)を用い、かつ水添率が80%以上である水添共役ジエン系重合体(実施例1~6)は、上記式(1)で表される化合物を用いなかった水添共役ジエン系重合体(比較例1)との対比で、架橋重合体において破壊強度、耐摩耗性、ウェットグリップ特性及び低ヒステリシスロス特性の各種特性をバランス良く発現することが分かった。また、重合終了末端を特定変性剤で変性したが水添率が70%である比較例2の水添共役ジエン系重合体は、破壊強度及び耐摩耗性が実施例のものよりも劣っていた。 From the results in Table 4, a hydrogenated conjugated diene polymer having a hydrogenation rate of 80% or more using the compound represented by the above formula (1) (specific modifier) as a modifier at the end of polymerization (implementation) Examples 1 to 6) are compared with a hydrogenated conjugated diene polymer (Comparative Example 1) in which the compound represented by the above formula (1) was not used. It was found that various characteristics such as grip characteristics and low hysteresis loss characteristics are expressed in a well-balanced manner. In addition, the hydrogenated conjugated diene polymer of Comparative Example 2 in which the polymerization termination terminal was modified with a specific modifier but the hydrogenation rate was 70% was inferior to those of the Examples in breaking strength and abrasion resistance. .

Claims (6)

  1.  ブタジエンに由来する構造単位を有する共役ジエン系重合体の水添物である水添共役ジエン系重合体の製造方法であって、
     アルカリ金属化合物及びアルカリ土類金属化合物の少なくともいずれかの存在下でブタジエンを含むモノマーを重合して、活性末端を有する共役ジエン系重合体を得る工程と、
     前記活性末端を有する共役ジエン系重合体と、下記式(1)で表される化合物とを反応させる工程と、
     前記共役ジエン系重合体の前記ブタジエンに由来する構造単位の水添率を80~99%となるように水素添加する工程と、を含む、水添共役ジエン系重合体の製造方法。
    Figure JPOXMLDOC01-appb-C000001
    (式(1)中、Xは、ケイ素原子又は窒素原子であり、Rは、単結合又はアルカンジイル基であり、Rはアルカンジイル基であり、Rはヒドロカルビル基である。Aは、ヒドロカルビル基又は「-R-A」で表される基である。ただし、k=0の場合、Aはヒドロカルビルオキシシリル基を有する基である。Bは、Xがケイ素原子の場合に、ヒドロカルビル基、「-R-A」で表される基、又は、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有しかつ活性水素を有さない1価の環状基であり、Xが窒素原子の場合に、ヒドロカルビル基、「-R-A」で表される基、トリヒドロカルビルシリル基、又は、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有しかつ活性水素を有さない1価の環状基である。Rはヒドロカルビレン基であり、Aは、窒素、酸素、リン、硫黄及びケイ素からなる群より選ばれる少なくとも一種の原子を有し、活性水素を有さず、かつ窒素、酸素、リン、硫黄又はケイ素でRに結合する1価の官能基である。式中にR、R、Aが複数存在する場合、互いに同じでも異なっていてもよい。j及びkは整数である。ただし、Xがケイ素原子の場合、kは1又は2であって、かつj+k=2であり、Xが窒素原子の場合、j=1かつk=0である。)
    A method for producing a hydrogenated conjugated diene polymer, which is a hydrogenated product of a conjugated diene polymer having a structural unit derived from butadiene,
    A step of polymerizing a monomer containing butadiene in the presence of at least one of an alkali metal compound and an alkaline earth metal compound to obtain a conjugated diene polymer having an active end;
    A step of reacting the conjugated diene polymer having an active terminal with a compound represented by the following formula (1);
    And hydrogenating the hydrogenation rate of the structural unit derived from the butadiene of the conjugated diene polymer so as to be 80 to 99%.
    Figure JPOXMLDOC01-appb-C000001
    (In Formula (1), X 1 is a silicon atom or a nitrogen atom, R 1 is a single bond or an alkanediyl group, R 2 is an alkanediyl group, and R 3 is a hydrocarbyl group. 1 is a hydrocarbyl group or a group represented by “—R 4 -A 2 ”, provided that when k = 0, A 1 is a group having a hydrocarbyloxysilyl group, and B 1 is X 1 In the case of a silicon atom, it has a hydrocarbyl group, a group represented by “—R 4 -A 2 ”, or at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur in the ring and is active A monovalent cyclic group having no hydrogen, and when X 1 is a nitrogen atom, a hydrocarbyl group, a group represented by “—R 4 -A 2 ”, a trihydrocarbylsilyl group, or nitrogen, phosphorus, Selected from the group consisting of oxygen and sulfur A monovalent cyclic group having no have and active hydrogen at least one atom in the ring .R 4 is a hydrocarbylene group, A 2 is the group consisting of nitrogen, oxygen, phosphorus, sulfur and silicon A monovalent functional group having at least one atom selected from the above, having no active hydrogen, and bonded to R 4 with nitrogen, oxygen, phosphorus, sulfur, or silicon, wherein R 3 , R 4 , A 2 may be the same or different from each other, j and k are integers, provided that when X 1 is a silicon atom, k is 1 or 2 and j + k = 2 And when X 1 is a nitrogen atom, j = 1 and k = 0.)
  2.  上記式(1)で表される化合物は、下記式(1-1)で表される化合物及び下記式(1-2)で表される化合物よりなる群から選ばれる少なくとも一種である、請求項1に記載の水添共役ジエン系重合体の製造方法。
    Figure JPOXMLDOC01-appb-C000002
    (式(1-1)中、A11はヒドロカルビル基であり、B11は、ヒドロカルビル基又は「-R-A」で表される基であり、nは1又は2である。R,R,R,Aは上記式(1)と同義である。
     式(1-2)中、R11はアルカンジイル基であり、A12は「-R-Si(R(OR3-m」で表される基であり、B12は、ヒドロカルビル基、「-R-A」で表される基、又はトリヒドロカルビルシリル基である。R及びRは、それぞれ独立にヒドロカルビル基であり、mは0~2の整数である。R,R,Aは上記式(1)と同義である。)
    The compound represented by the formula (1) is at least one selected from the group consisting of a compound represented by the following formula (1-1) and a compound represented by the following formula (1-2). 2. A process for producing a hydrogenated conjugated diene polymer according to 1.
    Figure JPOXMLDOC01-appb-C000002
    (In the formula (1-1), A 11 is a hydrocarbyl group, B 11 is a hydrocarbyl group or a group represented by “—R 4 -A 2 ”, and n is 1 or 2. R 2 , R 3 , R 4 and A 2 have the same meanings as in the above formula (1).
    In Formula (1-2), R 11 is an alkanediyl group, A 12 is a group represented by “—R 4 —Si (R 5 ) m (OR 6 ) 3-m ”, and B 12 is , A hydrocarbyl group, a group represented by “—R 4 -A 2 ”, or a trihydrocarbylsilyl group. R 5 and R 6 are each independently a hydrocarbyl group, and m is an integer of 0-2. R 2 , R 4 and A 2 have the same meaning as in the above formula (1). )
  3.  ブタジエンに由来する構造単位を有する共役ジエン系重合体の水添物である水添共役ジエン系重合体であって、
     前記ブタジエンに由来する構造単位を有し、かつ重合体末端にアルカリ金属又はアルカリ土類金属を有する共役ジエン系重合体と、下記式(1)で表される化合物との反応生成物であり、かつ、前記共役ジエン系重合体の前記ブタジエンに由来する構造単位の水添率が80~99%である、水添共役ジエン系重合体。
    Figure JPOXMLDOC01-appb-C000003
    (式(1)中、Xは、ケイ素原子又は窒素原子であり、Rは、単結合又はアルカンジイル基であり、Rはアルカンジイル基であり、Rはヒドロカルビル基である。Aは、ヒドロカルビル基又は「-R-A」で表される基である。ただし、k=0の場合、Aはヒドロカルビルオキシシリル基を有する基である。Bは、Xがケイ素原子の場合に、ヒドロカルビル基、「-R-A」で表される基、又は、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有し、かつ活性水素を有さない1価の環状基であり、Xが窒素原子の場合に、ヒドロカルビル基、「-R-A」で表される基、トリヒドロカルビルシリル基、又は、窒素、リン、酸素及び硫黄よりなる群から選択される少なくとも一種の原子を環に有し、かつ活性水素を有さない1価の環状基である。Rはヒドロカルビレン基であり、Aは、窒素、酸素、リン、硫黄及びケイ素からなる群より選ばれる少なくとも一種の原子を有し、活性水素を有さず、かつ窒素、酸素、リン、硫黄又はケイ素でRに結合する1価の官能基である。式中にR、R、Aが複数存在する場合、互いに同じでも異なっていてもよい。j及びkは整数である。ただし、Xがケイ素原子の場合、kは1又は2であって、かつj+k=2であり、Xが窒素原子の場合、j=1かつk=0である。)
    A hydrogenated conjugated diene polymer that is a hydrogenated product of a conjugated diene polymer having a structural unit derived from butadiene,
    It is a reaction product of a conjugated diene polymer having a structural unit derived from butadiene and having an alkali metal or an alkaline earth metal at the polymer terminal, and a compound represented by the following formula (1): In addition, a hydrogenated conjugated diene polymer, wherein a hydrogenation rate of a structural unit derived from the butadiene of the conjugated diene polymer is 80 to 99%.
    Figure JPOXMLDOC01-appb-C000003
    (In Formula (1), X 1 is a silicon atom or a nitrogen atom, R 1 is a single bond or an alkanediyl group, R 2 is an alkanediyl group, and R 3 is a hydrocarbyl group. 1 is a hydrocarbyl group or a group represented by “—R 4 -A 2 ”, provided that when k = 0, A 1 is a group having a hydrocarbyloxysilyl group, and B 1 is X 1 In the case of a silicon atom, the ring has a hydrocarbyl group, a group represented by “—R 4 —A 2 ”, or at least one atom selected from the group consisting of nitrogen, phosphorus, oxygen and sulfur, and A monovalent cyclic group having no active hydrogen, and when X 1 is a nitrogen atom, a hydrocarbyl group, a group represented by “—R 4 -A 2 ”, a trihydrocarbylsilyl group, or nitrogen, phosphorus Selected from the group consisting of oxygen and sulfur At least have one atom in the ring that, and a monovalent cyclic group having no active hydrogen .R 4 is a hydrocarbylene group, A 2 is nitrogen, oxygen, phosphorus, sulfur and silicon A monovalent functional group having at least one atom selected from the group consisting of, having no active hydrogen, and bonded to R 4 with nitrogen, oxygen, phosphorus, sulfur or silicon, wherein R 3 , When a plurality of R 4 and A 2 are present, they may be the same or different from each other, j and k are integers, provided that when X 1 is a silicon atom, k is 1 or 2, and j + k = 2 and when X 1 is a nitrogen atom, j = 1 and k = 0.)
  4.  請求項1若しくは2に記載の製造方法により得られた水添共役ジエン系重合体又は請求項3に記載の水添共役ジエン系重合体と、シリカと、架橋剤と、を含む重合体組成物。 A polymer composition comprising the hydrogenated conjugated diene polymer obtained by the production method according to claim 1 or 2, or the hydrogenated conjugated diene polymer according to claim 3, silica, and a crosslinking agent. .
  5.  請求項4に記載の重合体組成物を架橋させてなる架橋重合体。 A crosslinked polymer obtained by crosslinking the polymer composition according to claim 4.
  6.  請求項5に記載の架橋重合体を、少なくともトレッド又はサイドウォールの材料として用いたタイヤ。 A tire using the crosslinked polymer according to claim 5 as at least a tread or sidewall material.
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