WO2017086125A1 - Fan unit and outdoor unit - Google Patents
Fan unit and outdoor unit Download PDFInfo
- Publication number
- WO2017086125A1 WO2017086125A1 PCT/JP2016/082003 JP2016082003W WO2017086125A1 WO 2017086125 A1 WO2017086125 A1 WO 2017086125A1 JP 2016082003 W JP2016082003 W JP 2016082003W WO 2017086125 A1 WO2017086125 A1 WO 2017086125A1
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- WIPO (PCT)
- Prior art keywords
- panel
- fan unit
- impeller
- motor
- protrusion
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/38—Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/56—Casing or covers of separate outdoor units, e.g. fan guards
Definitions
- the present invention relates to a fan unit used for an outdoor unit of an air conditioner and an outdoor unit of the air conditioner.
- an outdoor unit of an air conditioner has a housing having an intake port and an exhaust port, a fan motor disposed between the intake port and the exhaust port, a heat exchanger attached to the intake port, and an exhaust port. And an attached panel.
- the structure of a conventional outdoor unit is described in, for example, Japanese Patent Application Laid-Open No. 09-159216. *
- a fan motor support called a motor bracket or a motor stay is used to fix the fan motor to the housing.
- Japanese Patent Application Laid-Open No. 09-159216 discloses an outdoor unit in which such a fan motor support is disposed on the downstream side or the upstream side of the impeller of the fan motor (FIGS. 1A and 2). JP 09-159216 A
- the objective of this invention is providing the technique which can send out the airflow inside an outdoor unit to the exterior efficiently, making an outdoor unit thin.
- An exemplary first invention of the present application is a fan unit used in an outdoor unit of an air conditioner, and includes a motor, an impeller that rotates around a central axis that extends forward and backward by the power of the motor, and a front of the impeller. And a panel having a plurality of through holes that allow airflow generated by rotation of the impeller to pass therethrough, and the motor has a stationary portion having a stator and a magnet positioned radially outward from the stator. A rotating part, and the stationary part is fixed to the panel, and has a rectifying protrusion protruding in the axial direction on a peripheral edge of the panel.
- the airflow generated from the impeller can be rectified by the rectifying protrusion. For this reason, it can suppress that a motor is fixed to a panel and the air permeability of a panel deteriorates.
- FIG. 1 is a perspective view of the outdoor unit.
- FIG. 2 is a longitudinal sectional view of the outdoor unit.
- FIG. 3 is a front view of the panel.
- FIG. 4 is a rear view of the panel.
- FIG. 5 is a partial cross-sectional view of the panel.
- FIG. 6 is a perspective view of the panel.
- FIG. 7 is a longitudinal sectional view of an outdoor unit according to a modification.
- FIG. 8 is a longitudinal sectional view of an outdoor unit according to a modification.
- the front-rear direction is defined with the rear side of the outdoor unit as “rear” and the exhaust side as “front”.
- FIG. 1, FIG. 2, FIG. 7 and FIG. 8 the front and rear directions are indicated by arrows, with “F” for the front and “B” for the rear. *
- FIG. 1 is a perspective view of an outdoor unit 1 according to an embodiment.
- FIG. 2 is a longitudinal sectional view of the outdoor unit 1.
- the outdoor unit 1 is an outdoor unit of an air conditioner, is used together with the indoor unit of the air conditioner, and is used for releasing indoor heat to the outside through the indoor unit. *
- the outdoor unit 1 includes a housing 11, a fan unit 12, a heat exchanger 13, a power source 14, and a compressor not shown.
- casing 11 is a substantially rectangular parallelepiped housing
- the housing 11 has an exhaust port 111 on the front surface, that is, the front surface, and an intake port 112 on the rear surface, that is, the back surface.
- the fan unit 12 includes a motor 2, an impeller 3, and a panel 4.
- the impeller 3 is rotated around the central axis 9 extending in the front-rear direction by the power of the motor 2.
- the panel 4 covers the exhaust port 111.
- the panel 4 has a plurality of through holes 44 through which airflow generated by the rotation of the impeller 3 passes.
- the heat exchanger 13 is disposed so as to cover the intake port 112.
- the power supply 14 is a device that supplies a drive current to the motor 2.
- the power supply 14 and the motor 2 are electrically connected via a lead wire 15. In FIG. 1, the power supply 14 and the lead wire 15 are indicated by broken lines. *
- FIG. 3 is a front view of the panel 4 of the fan unit 12 used in the outdoor unit 1.
- FIG. 4 is a rear view of the panel 4.
- FIG. 5 is a partial cross-sectional view of the panel 4 taken along the line A-A ′ of FIGS. 3 and 4.
- illustration of a rectifying protrusion 70 described later is omitted. *
- the fan unit 12 includes the motor 2, the impeller 3, and the panel 4.
- the motor 2 has a stationary part 21 and a rotating part 22.
- the stationary part 21 has a base part 211 and a stator 212.
- the rotating part 22 is supported by the stationary part 21 so as to be rotatable around the central axis 9 extending in the front-rear direction.
- the rotating unit 22 includes a shaft 221, a rotor cup 222, and a magnet 223. *
- the base portion 211 includes a first fixing portion 51 that is fixed to a center portion 41 (described later) of the panel 4 and a substantially cylindrical second fixing portion 52 that extends rearward from the first fixing portion 51.
- the first fixing portion 51 extends perpendicular to the axial direction.
- Two bearing mechanisms 521 are provided on the inner peripheral portion of the second fixed portion 52.
- a part of the shaft 221 is housed inside the second fixing portion 52 in the radial direction, and is supported rotatably with respect to the second fixing portion 52 via the bearing mechanism 521.
- the bearing mechanism 521 of the present embodiment is a ball bearing having an outer ring fixed to the inner peripheral surface of the second fixing portion 52 and an inner ring fixed to the outer peripheral surface of the shaft 221.
- another type of bearing such as a sleeve bearing may be used. *
- the stator 212 has a stator core 53 and a coil 54.
- the stator core 53 is made of a laminated steel plate in which electromagnetic steel plates such as silicon steel plates are laminated in the axial direction, for example.
- the stator core 53 is fixed to the outer peripheral surface of the second fixing portion 52.
- the stator core 53 has a plurality of teeth 531 protruding outward in the radial direction.
- the plurality of teeth 531 are arranged at substantially equal intervals in the circumferential direction.
- the coil 54 is configured by a conductive wire wound around each tooth 531. *
- the shaft 221 is a substantially columnar member extending in the axial direction. A part including the front end of the shaft 221 is disposed inside the second fixing portion 52 of the base portion 211 in the radial direction. The rear end of the shaft 221 protrudes rearward from the rear end of the second fixing portion 52.
- the rotor cup 222 has a disc part 61 and a cylindrical part 62.
- the disc portion 61 is a plate-like portion that extends in the radial direction from the outer peripheral portion of the shaft 221. The vicinity of the rear end of the shaft 221 is fixed to the radially inner end of the disc portion 61.
- the cylindrical portion 62 is a substantially cylindrical portion that extends in the axial direction from the outer peripheral portion of the disc portion 61.
- the cylindrical portion 62 is located on the radially outer side of the magnet 223 and on the radially inner side of the impeller 3. *
- the magnet 223 is a substantially annular magnet located on the radially outer side than the stator 212.
- the inner peripheral surface of the magnet 223 is opposed to the radially outer end surfaces of the plurality of teeth 531 in the radial direction. Further, N poles and S poles are alternately magnetized in the circumferential direction on the inner peripheral surface of the magnet 223. *
- a plurality of magnets may be used.
- the plurality of magnets may be arranged in the circumferential direction so that the N poles and the S poles are alternately arranged.
- the rotor cup 222 and the magnet 223 may be formed by a single plastic magnet.
- the impeller 3 has a plurality of blades 31 extending radially outward from the outer peripheral surface of the cylindrical portion 62 of the rotor cup 222.
- the impeller 3 is disposed in front of the heat exchanger 13 and in the rear of the panel 4. When the motor 2 is driven, the impeller 3 rotates around the central axis 9. *
- the panel 4 is disposed at the exhaust port 111 of the housing 11. That is, the panel 4 is disposed perpendicular to the horizontal plane in front of the impeller 3.
- the panel 4 has a plurality of through holes 44 through which airflow generated by the rotation of the impeller 3 passes.
- the panel 4 prevents a user's finger from coming into contact with the impeller as a finger guard and prevents foreign matter from entering the housing 11 from the outside via the exhaust port 111.
- the panel 4 includes a central portion 41, a frame portion 42, a ventilation portion 43, one rib 60, and a rectifying protrusion 70. *
- the central part 41 is a part that supports the stationary part 21 of the motor 2. Specifically, the base portion 211 is fixed to the central portion 41 by fitting the first fixing portion 51 of the base portion 211 into a recess provided on the back surface of the central portion 41.
- the frame portion 42 is a substantially annular portion disposed along the edge portion of the exhaust port 111 on the radially outer side of the central portion 41.
- the ventilation portion 43 is a substantially annular portion that extends radially outward of the central portion 41 and radially inward of the frame portion 42.
- the ventilation part 43 is provided with a plurality of through holes 44. *
- the shape of the through hole 44 viewed in the axial direction is a regular hexagon except for the through hole 44 adjacent to the center part 41 and the frame part 42.
- the rigidity of panel 4 can be improved because the shape of through-hole 44 is a polygon.
- the shape of the through hole 44 is a regular hexagon, the rigidity of the panel 4 can be further improved.
- the ventilation portion 43 is formed by a partition portion 431 that extends perpendicularly to the axial direction and has a thickness in the axial direction.
- the regular hexagonal through-hole 44 is formed by connecting the partition portions 431 in a honeycomb shape.
- the rib 60 extends from the outer peripheral portion of the central portion 41 toward the radially outer side.
- the width of the rib 60 in the circumferential direction is larger than the width of the other portion of the ventilation portion 43 viewed in the axial direction. That is, the circumferential width of the rib 60 is larger than the width of the partition portion 431.
- the width of the partition portion 431 here refers to the width in the direction perpendicular to the axial direction and perpendicular to the direction in which the partition portion 431 extends. *
- the front end portion of the rib 60 has substantially the same axial position as the front end portion of the other portion of the ventilation portion 43. Further, the rear end portion of the rib 60 has substantially the same axial position as the rear end portion of the other part of the ventilation portion 43. That is, the rib 60 does not protrude in the axial direction from the other portions of the ventilation portion 43.
- the panel 4 When the panel 4 supports the motor 2, vibration during driving is easily transmitted from the motor 2 to the panel 4.
- the panel 4 in the fan unit 12, the panel 4 has the rib 60, so that the rigidity of the panel 4 is improved. Thereby, the vibration of the panel 4 at the time of the drive of the motor 2 can be suppressed. As a result, the deformation of the panel 4 can be suppressed.
- the through hole 44 is provided only in the ventilation portion 43. That is, the through hole 44 is provided in a region of the panel 4 excluding the central portion 41. In this way, a decrease in rigidity due to the through hole 44 is suppressed in the central portion 41 where the motor 2 is attached. Moreover, since the contact area of the motor 2 and the center part 41 increases, The motor 2 can be firmly fixed to the panel 4. A cushioning material may be disposed between the base portion 211 of the motor 2 and the central portion 41 of the panel 4. If it does so, it will become difficult to transmit the vibration of the motor 2 by the panel 4. FIG.
- the panel 4 of this embodiment is integrally formed of plastic. Therefore, the center part 41, the frame part 42, the ventilation part 43, and the rib 60 are integrally molded.
- the ventilation part may be a wire mesh formed of a wire-like metal.
- the rib 60 may be a separate member from the central portion 41, the frame portion 42, and the ventilation portion 43.
- the outdoor unit 1 has a lead wire 15 that extends from the motor 2 and is connected to the power source 14.
- the stationary portion 21 of the motor 2 has a lead wire holding portion 213 that holds the lead wire 15.
- the lead wire holding part 213 is formed integrally with the base part 211.
- the outer peripheral surface of the rotor cup 222 of the motor 2, the lead wire holding portion 213, and a part of the lead wire 15 are indicated by broken lines. *
- the rib 60 has a holding groove 600 that is recessed forward from the rear end surface.
- the holding groove 600 extends along the direction in which the rib 60 extends.
- the holding groove 600 holds the lead wire 15 therein. Accordingly, a part of the lead wire 15 extending radially outward from the motor 2 via the lead wire holding portion 213 is disposed along the rib 60.
- the lead wire 15 By arranging the lead wire 15 along the rib 60, the lead wire 15 is prevented from overlapping the through hole 44 in the axial direction. Therefore, it is suppressed that the lead wire 15 obstructs the airflow. Thereby, it can suppress that the air volume discharged
- FIG. since the lead wire 15 is held in the holding groove 600, the positional deviation of the lead wire 15 can be suppressed. Furthermore, it can also be suppressed that the lead wire 15 contacts the impeller 3. *
- the rib 60 may not have the holding groove 600.
- a snap-fit type fixing protrusion may be provided on the back side of the rib 60 and the lead wire 15 may be fixed by the fixing protrusion. Further, the lead wire 15 may be fixed to the back side of the rib 60 by other methods.
- the partition part 431 which forms the through-hole 44 has the taper surface 432 on the back side.
- the thickness of the vicinity of the rear end portion of the partition portion 431 decreases as it goes rearward. Therefore, when the wind generated by the impeller 3 reaches the rear end of the partition portion 431 of the ventilation portion 43, the wind is guided by the tapered surface 432 toward the through hole 44. As a result, the generation of noise due to the collision of the wind generated by the impeller 3 with the partition portion 431 is suppressed.
- the fan unit 12 has a rectifying protrusion 70 for rectifying the airflow passing through the panel 4.
- the rectifying protrusion 70 of the fan unit 12 will be described.
- FIG. 6 is a perspective view of the panel 4 including the rectifying protrusion 70. *
- the rectifying protrusion 70 is a plate-like part disposed on the periphery of the panel 4. As shown in FIGS. 2 and 6, the rectifying protrusion 70 of the present embodiment is an inner rectifying protrusion 71 that protrudes rearward in the axial direction from the rear surface of the panel 4 toward the motor 2. When the impeller 3 rotates, an airflow that flows forward from the impeller 3 and an airflow that spreads radially outward from the impeller 3 are generated. The inner rectification protrusion 71 rectifies the airflow spreading radially outward from the impeller 3 so as to go forward. *
- the inner rectifying protrusion 71 of the present embodiment has an annular shape that is coaxial with the central axis 9. For this reason, the airflow spreading radially outward from the impeller 3 can be uniformly rectified forward.
- the inner rectifying protrusion 71 may have a hole or a slit through which the lead wire 15 connecting the motor 2 and the power source 14 passes.
- the inner rectifying protrusion 71 has a first protrusion 81, a second protrusion 82, and a third protrusion 83.
- the first protrusion 81, the second protrusion 82, and the third protrusion 83 are all annular.
- the first protrusion 81 extends rearward from the rear surface of the panel 4.
- the inner diameter of the first protrusion 81 gradually decreases as it goes rearward.
- the second protrusion 82 extends substantially parallel to the central axis 9 from the rear end of the first protrusion 81 toward the rear.
- the third protrusion 83 extends rearward from the rear end of the second protrusion 82.
- the inner diameter of the third protrusion 83 gradually increases toward the rear. At least a part of the impeller 3 and at least a part of the first protrusion 81, the second protrusion 82, or the third protrusion 83 overlap in the radial direction.
- the airflow spreading radially outward from the impeller 3 is smoothly rectified forward along the inner peripheral surface of the first protrusion 81.
- the generation of noise due to the collision of the airflow with the first protrusion 81 is suppressed.
- part of the airflow spreading radially outward from the impeller 3 collides with the rear end portion of the inner rectifying protrusion 71. Thereby, an airflow is interrupted
- a third protrusion 83 whose diameter increases as the inner peripheral surface moves rearward is provided at the rear end portion of the inner rectifying protrusion 71. For this reason, the noise which generate
- the airflow flowing forward from the heat exchanger 13 toward the impeller 3 is first rectified radially inward by the third protrusion 83. Then, the airflow gathered radially inward is sent forward along the inner peripheral surface of the second protrusion 82 together with the forward airflow generated from the impeller 3. Thereafter, the airflow that has passed through the second protrusion 82 is smoothly forwarded along the first protrusion 81 whose diameter increases toward the front.
- the airflow in the outdoor unit 1 can be efficiently sent out to the outside by the inner rectifying protrusion 71.
- the panel 4 vibrates as the motor 2 rotates.
- the impeller 3 vibrates with the vibration of the panel 4, and the airflow spreading radially outward increases.
- the airflow can be rectified forward by the rectifying protrusion 70. Therefore, the motor 2 can be fixed to the panel 4 and the airflow can be efficiently sent to the front of the panel 4. That is, the motor 2 is fixed to the panel 4 and the outdoor unit 1 can be made thin and the air permeability of the outdoor unit 1 can be compatible.
- the blade 31 of the impeller 3 is formed large as long as it does not contact the inner rectifying protrusion 71.
- the inclination angle of the inner peripheral surface of the first protrusion 81 or the third protrusion 83 is set to an inclination angle along the shape of the outer end portion of the impeller 31, the size of the impeller 3 can be further increased. . As a result, the amount of air blown by the impeller 3 can be increased while suppressing the rotation speed of the impeller 3.
- FIG. 7 is a longitudinal sectional view of an outdoor unit 1A according to a modification.
- the panel 4A of the outdoor unit 1A has an outer rectifying protrusion 72A that is a rectifying protrusion 70A.
- the outer rectifying protrusion 72A is annularly arranged on the peripheral edge of the panel 4A.
- the outer rectifying protrusion 72A extends from the front surface of the panel 4A toward the front, which is the side opposite to the motor 2A.
- the inner diameter of the inner peripheral surface of the outer rectifying protrusion 72A increases toward the front end of the outer rectifying protrusion 72A.
- the flow path resistance due to the outer rectifying protrusion 72A can be reduced.
- the amount of gas that passes through the panel 4A and is discharged to the outside of the outdoor unit 1A may be increased as compared with the case where the inner peripheral surface of the outer rectifying protrusion 72A extends parallel to the central axis.
- FIG. 8 is a longitudinal sectional view of an outdoor unit 1B according to another modification.
- the panel 4B of the outdoor unit 1B has an outer rectifying protrusion 72B that is a rectifying protrusion 70B.
- the outer rectifying protrusion 72B is annularly disposed on the peripheral edge of the panel 4B.
- the outer rectifying protrusion 72B extends from the front surface of the panel 4B toward the front side opposite to the motor 2B.
- the inner diameter of the inner peripheral surface of the outer rectifying protrusion 72B decreases as it goes toward the front end of the outer rectifying protrusion 72B. If it does in this way, it can suppress more that a water drop and a foreign material approach into the inside of outdoor unit 1B by outside rectification projection 72B.
- the inner rectifying protrusion has the first protrusion, the second protrusion, and the third protrusion.
- the shape of the inner straightening protrusion is not limited to this.
- the inner rectifying protrusion may have only a protrusion whose inner diameter increases from the rear surface of the panel toward the rear end of the inner rectifying protrusion.
- the inner rectifying protrusion may have only a protrusion whose inner diameter decreases from the rear surface of the panel toward the rear end of the inner rectifying protrusion.
- the panel and the baffle protrusion were formed with the single member.
- the panel and the rectifying protrusion may be separate members.
- the basic shape of the through hole is a polygon such as a quadrangle or a regular hexagon.
- the shape of the through hole may be a circle or an ellipse, or other shapes.
- the shape of the radial inner edge of the frame part of the panel was substantially circular seeing from the axial direction.
- the shape of the inner edge in the radial direction of the frame portion may be a polygon such as a regular hexagon, a regular octagon, or a regular dodecagon as viewed from the axial direction, or other shapes.
- the shape of the radial direction outer edge of the center part of the panel was substantially circular seeing from the axial direction.
- the shape of the radially outer edge of the central portion may be a polygon such as a regular hexagon, a regular octagon, or a regular dodecagon as viewed from the axial direction, or may be other shapes.
- the stationary stator is exposed, but the stator may be covered with a mold resin.
- the stationary part may have a mold resin that covers at least a part of the stator. If the stator is covered with the mold resin, the adhesion of water droplets to the stator can be further suppressed. Further, it is possible to prevent the stator from being vibrated slightly by a magnetic action when the motor is driven. Therefore, vibration and noise generated when the motor is driven can be further suppressed.
- each part of the outdoor unit and the fan unit may be different from the configuration shown in the above embodiment. Moreover, you may combine suitably each element which appeared in said embodiment and modification in the range which does not produce inconsistency.
- the present invention can be used for a fan unit and an outdoor unit.
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
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- General Engineering & Computer Science (AREA)
- Other Air-Conditioning Systems (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
This fan unit of an outdoor unit comprises: a motor; an impeller that rotates by power from the motor; and a panel arranged forward of the impeller. A stationary part of the motor is fixed to the panel. Airflow created by the rotation of the impeller passes through a plurality of through holes provided in the panel. The fan unit has, on the peripheral edge of the panel, a flow-regulating projection that projects in the axial direction. The airflow created by the impeller is regulated by the flow-regulating projection. Thus, it is possible to fix the motor to the panel and to prevent the air permeability of the panel from deteriorating.
Description
本発明は、エアコンディショナーの室外機に用いられるファンユニット、および、エアコンディショナーの室外機に関する。
The present invention relates to a fan unit used for an outdoor unit of an air conditioner and an outdoor unit of the air conditioner.
従来、エアコンディショナーの室外機は、吸気口および排気口を有する筐体と、吸気口と排気口との間に配置されたファンモータと、吸気口に取り付けられた熱交換器と、排気口に取り付けられたパネルとを有する。従来の室外機の構造は、例えば、特開平09-159216号公報に記載されている。
Conventionally, an outdoor unit of an air conditioner has a housing having an intake port and an exhaust port, a fan motor disposed between the intake port and the exhaust port, a heat exchanger attached to the intake port, and an exhaust port. And an attached panel. The structure of a conventional outdoor unit is described in, for example, Japanese Patent Application Laid-Open No. 09-159216. *
一般的な室外機では、ファンモータを筐体に固定するために、モータブラケット、モータステー等と呼ばれるファンモータ支持具を用いる。特開平09-159216号公報には、このようなファンモータ支持具がファンモータのインペラの下流側または上流側に配置された室外機が開示されている(図1(A)、図2)。
特開平09-159216号公報
In a general outdoor unit, a fan motor support called a motor bracket or a motor stay is used to fix the fan motor to the housing. Japanese Patent Application Laid-Open No. 09-159216 discloses an outdoor unit in which such a fan motor support is disposed on the downstream side or the upstream side of the impeller of the fan motor (FIGS. 1A and 2).
JP 09-159216 A
一方、近年、室外機の薄型化が求められている。ファンモータ支持具を用いてファンモータを筐体に固定すると、ファンモータのインペラと、排気口または吸気口との間にファンモータ支持具を配置するための空間が必要となる。したがって、室外機のさらなる薄型化が困難である。
On the other hand, in recent years, there is a demand for thinner outdoor units. When the fan motor is fixed to the housing using the fan motor support, a space for disposing the fan motor support is required between the impeller of the fan motor and the exhaust port or the intake port. Therefore, it is difficult to further reduce the thickness of the outdoor unit. *
室外機をさらに薄型化するための方法として、ファンモータ支持具を省略して、ファンモータをパネルに固定する方法が考えられる。しかしながら、モータをパネルに固定すると、パネルが振動することによって、パネルの通気性が悪化する場合がある。
As a method for further reducing the thickness of the outdoor unit, a method in which the fan motor support is omitted and the fan motor is fixed to the panel is conceivable. However, when the motor is fixed to the panel, the air permeability of the panel may deteriorate due to the vibration of the panel. *
本発明の目的は、室外機を薄型化しつつ、室外機内部の気流を効率よく外部へと送り出すことができる技術を提供することである。
The objective of this invention is providing the technique which can send out the airflow inside an outdoor unit to the exterior efficiently, making an outdoor unit thin.
本願の例示的な第1発明は、エアコンディショナーの室外機に用いられるファンユニットであって、モータと、前記モータの動力によって、前後に延びる中心軸周りに回転するインペラと、前記インペラの前方に配置され、前記インペラの回転により生じる気流を通過させる複数の貫通孔を有するパネルと、を有し、前記モータは、ステータを有する静止部と、前記ステータよりも径方向外側に位置するマグネットを有する回転部と、を有し、前記静止部は、前記パネルに固定され、前記パネルの周縁に、軸方向に突出した整流突起を有する。
An exemplary first invention of the present application is a fan unit used in an outdoor unit of an air conditioner, and includes a motor, an impeller that rotates around a central axis that extends forward and backward by the power of the motor, and a front of the impeller. And a panel having a plurality of through holes that allow airflow generated by rotation of the impeller to pass therethrough, and the motor has a stationary portion having a stator and a magnet positioned radially outward from the stator. A rotating part, and the stationary part is fixed to the panel, and has a rectifying protrusion protruding in the axial direction on a peripheral edge of the panel.
本願の例示的な第1発明によれば、インペラから生じる気流を、整流突起によって整流できる。このため、モータをパネルに固定し、かつ、パネルの通気性が悪化することを抑制できる。
According to the first exemplary invention of the present application, the airflow generated from the impeller can be rectified by the rectifying protrusion. For this reason, it can suppress that a motor is fixed to a panel and the air permeability of a panel deteriorates.
以下、本発明の例示的な実施形態について、図面を参照しながら説明する。なお、以下の説明においては、室外機の吸気口側を「後」、排気口側を「前」として、前後方向を定義する。図1、図2、図7および図8では、前方を「F」、後方を「B」として、前後方向が矢印で示されている。
Hereinafter, exemplary embodiments of the present invention will be described with reference to the drawings. In the following description, the front-rear direction is defined with the rear side of the outdoor unit as “rear” and the exhaust side as “front”. In FIG. 1, FIG. 2, FIG. 7 and FIG. 8, the front and rear directions are indicated by arrows, with “F” for the front and “B” for the rear. *
図1は、一実施形態に係る室外機1の斜視図である。図2は、室外機1の縦断面図である。この室外機1は、エアコンディショナーの室外機であり、エアコンディショナーの室内機とともに用いられ、室内機を介して室内の熱を室外へと放出するために用いられる。
FIG. 1 is a perspective view of an outdoor unit 1 according to an embodiment. FIG. 2 is a longitudinal sectional view of the outdoor unit 1. The outdoor unit 1 is an outdoor unit of an air conditioner, is used together with the indoor unit of the air conditioner, and is used for releasing indoor heat to the outside through the indoor unit. *
室外機1は、筐体11と、ファンユニット12と、熱交換器13と、電源14と、図示を省略した圧縮機とを有する。筐体11は、熱交換器13および後述するインペラ3を内部に収容する略直方体状の筐体である。筐体11は、前面すなわち正面に排気口111を有し、後面すなわち背面に吸気口112を有する。
The outdoor unit 1 includes a housing 11, a fan unit 12, a heat exchanger 13, a power source 14, and a compressor not shown. The housing | casing 11 is a substantially rectangular parallelepiped housing | casing which accommodates the heat exchanger 13 and the impeller 3 mentioned later inside. The housing 11 has an exhaust port 111 on the front surface, that is, the front surface, and an intake port 112 on the rear surface, that is, the back surface. *
ファンユニット12は、モータ2と、インペラ3と、パネル4とを有する。インペラ3は、モータ2の動力によって、前後に延びる中心軸9周りに回転する。パネル4は、排気口111を覆う。パネル4は、インペラ3の回転により生じる気流を通過させる複数の貫通孔44を有する。熱交換器13は、吸気口112を覆うように配置される。電源14は、モータ2へ駆動電流を供給する装置である。電源14とモータ2とは、リード線15を介して電気的に接続される。なお、図1中、電源14およびリード線15は破線で示されている。
The fan unit 12 includes a motor 2, an impeller 3, and a panel 4. The impeller 3 is rotated around the central axis 9 extending in the front-rear direction by the power of the motor 2. The panel 4 covers the exhaust port 111. The panel 4 has a plurality of through holes 44 through which airflow generated by the rotation of the impeller 3 passes. The heat exchanger 13 is disposed so as to cover the intake port 112. The power supply 14 is a device that supplies a drive current to the motor 2. The power supply 14 and the motor 2 are electrically connected via a lead wire 15. In FIG. 1, the power supply 14 and the lead wire 15 are indicated by broken lines. *
モータ2が駆動されると、インペラ3が回転し、後方から前方へ向かう気流が発生する。これにより、外気が吸気口112を通って筐体11内に吸入され、熱交換器13を通過する。当該外気は、熱交換器13の伝熱管内を循環する冷媒と熱交換して加熱または冷却された後、排気口111から外部に排出される。
When the motor 2 is driven, the impeller 3 rotates, and an airflow from the rear to the front is generated. Thereby, outside air is sucked into the housing 11 through the air inlet 112 and passes through the heat exchanger 13. The outside air is heated or cooled by exchanging heat with the refrigerant circulating in the heat transfer tube of the heat exchanger 13 and then discharged outside through the exhaust port 111. *
続いて、ファンユニット12の構成について、図2~図5を参照しつつ説明する。図3は、室外機1に用いられるファンユニット12のパネル4の正面図である。図4は、パネル4の背面図である。図5は、図3および図4のA-A’線に沿ったパネル4の部分断面図である。なお、図4では、後述する整流突起70の図示が省略されている。
Next, the configuration of the fan unit 12 will be described with reference to FIGS. FIG. 3 is a front view of the panel 4 of the fan unit 12 used in the outdoor unit 1. FIG. 4 is a rear view of the panel 4. FIG. 5 is a partial cross-sectional view of the panel 4 taken along the line A-A ′ of FIGS. 3 and 4. In FIG. 4, illustration of a rectifying protrusion 70 described later is omitted. *
上記の通り、ファンユニット12は、モータ2と、インペラ3と、パネル4とを有する。モータ2は、静止部21と、回転部22とを有する。静止部21は、ベース部211と、ステータ212とを有する。回転部22は、静止部21に対して、前後に延びる中心軸9周りに回転可能に支持される。回転部22は、シャフト221と、ロータカップ222と、マグネット223とを有する。
As described above, the fan unit 12 includes the motor 2, the impeller 3, and the panel 4. The motor 2 has a stationary part 21 and a rotating part 22. The stationary part 21 has a base part 211 and a stator 212. The rotating part 22 is supported by the stationary part 21 so as to be rotatable around the central axis 9 extending in the front-rear direction. The rotating unit 22 includes a shaft 221, a rotor cup 222, and a magnet 223. *
ベース部211は、パネル4の後述する中央部41に固定される第1固定部51と、第1固定部51から後方へ延びる略円筒状の第2固定部52とを有する。第1固定部51は、軸方向に対して垂直に拡がる。第2固定部52の内周部には、2つの軸受機構521が備えられている。シャフト221は、その一部が第2固定部52の径方向内側に収容され、軸受機構521を介して第2固定部52に対して回転可能に支持される。本実施形態の軸受機構521は、第2固定部52の内周面に固定される外輪と、シャフト221の外周面に固定される内輪とを有するボールベアリングである。ただし、ボールベアリングに代えて、スリーブ軸受等の他方式の軸受が用いられてもよい。
The base portion 211 includes a first fixing portion 51 that is fixed to a center portion 41 (described later) of the panel 4 and a substantially cylindrical second fixing portion 52 that extends rearward from the first fixing portion 51. The first fixing portion 51 extends perpendicular to the axial direction. Two bearing mechanisms 521 are provided on the inner peripheral portion of the second fixed portion 52. A part of the shaft 221 is housed inside the second fixing portion 52 in the radial direction, and is supported rotatably with respect to the second fixing portion 52 via the bearing mechanism 521. The bearing mechanism 521 of the present embodiment is a ball bearing having an outer ring fixed to the inner peripheral surface of the second fixing portion 52 and an inner ring fixed to the outer peripheral surface of the shaft 221. However, instead of the ball bearing, another type of bearing such as a sleeve bearing may be used. *
ステータ212は、ステータコア53と、コイル54とを有する。ステータコア53は、例えば、珪素鋼板等の電磁鋼板が軸方向に積層された積層鋼板からなる。ステータコア53は、第2固定部52の外周面に固定される。また、ステータコア53は、径方向外側へ向けて突出した複数のティース531を有する。複数のティース531は、周方向に略等間隔に配列される。コイル54は、各ティース531の周囲に巻かれた導線により構成される。
The stator 212 has a stator core 53 and a coil 54. The stator core 53 is made of a laminated steel plate in which electromagnetic steel plates such as silicon steel plates are laminated in the axial direction, for example. The stator core 53 is fixed to the outer peripheral surface of the second fixing portion 52. The stator core 53 has a plurality of teeth 531 protruding outward in the radial direction. The plurality of teeth 531 are arranged at substantially equal intervals in the circumferential direction. The coil 54 is configured by a conductive wire wound around each tooth 531. *
シャフト221は、軸方向に延びる略円柱状の部材である。シャフト221の前端を含む一部は、ベース部211の第2固定部52の径方向内側に配置される。シャフト221の後端は、第2固定部52の後端よりも後側へ突出している。
The shaft 221 is a substantially columnar member extending in the axial direction. A part including the front end of the shaft 221 is disposed inside the second fixing portion 52 of the base portion 211 in the radial direction. The rear end of the shaft 221 protrudes rearward from the rear end of the second fixing portion 52. *
ロータカップ222は、円板部61と円筒部62とを有する。円板部61は、シャフト221の外周部から径方向に拡がる板状の部位である。シャフト221の後端付近は、円板部61の径方向内側の端部に固定される。円筒部62は、円板部61の外周部から軸方向に延びる略円筒状の部位である。円筒部62は、マグネット223の径方向外側かつインペラ3の径方向内側に位置する。
The rotor cup 222 has a disc part 61 and a cylindrical part 62. The disc portion 61 is a plate-like portion that extends in the radial direction from the outer peripheral portion of the shaft 221. The vicinity of the rear end of the shaft 221 is fixed to the radially inner end of the disc portion 61. The cylindrical portion 62 is a substantially cylindrical portion that extends in the axial direction from the outer peripheral portion of the disc portion 61. The cylindrical portion 62 is located on the radially outer side of the magnet 223 and on the radially inner side of the impeller 3. *
マグネット223は、ステータ212よりも径方向外側に位置する略円環状のマグネットである。マグネット223の内周面は、複数のティース531の径方向外側の端面と、径方向に対向する。また、マグネット223の内周面には、N極とS極とが、周方向に交互に着磁されている。
The magnet 223 is a substantially annular magnet located on the radially outer side than the stator 212. The inner peripheral surface of the magnet 223 is opposed to the radially outer end surfaces of the plurality of teeth 531 in the radial direction. Further, N poles and S poles are alternately magnetized in the circumferential direction on the inner peripheral surface of the magnet 223. *
なお、円環状のマグネット223に代えて、複数のマグネットが使用されていてもよい。複数のマグネットを使用する場合には、N極とS極とが交互に並ぶように、複数のマグネットを周方向に配列すればよい。また、ロータカップ222とマグネット223とが、一繋がりのプラスチックマグネットにより形成されていてもよい。
In place of the annular magnet 223, a plurality of magnets may be used. When a plurality of magnets are used, the plurality of magnets may be arranged in the circumferential direction so that the N poles and the S poles are alternately arranged. Further, the rotor cup 222 and the magnet 223 may be formed by a single plastic magnet. *
インペラ3は、ロータカップ222の円筒部62の外周面から径方向外側へ延びる複数の羽根31を有する。インペラ3は、熱交換器13よりも前方、かつ、パネル4よりも後方に配置される。モータ2の駆動時には、インペラ3が、中心軸9周りに回転する。
The impeller 3 has a plurality of blades 31 extending radially outward from the outer peripheral surface of the cylindrical portion 62 of the rotor cup 222. The impeller 3 is disposed in front of the heat exchanger 13 and in the rear of the panel 4. When the motor 2 is driven, the impeller 3 rotates around the central axis 9. *
パネル4は、筐体11の排気口111に配置される。すなわち、パネル4は、インペラ3の前方において、水平面に対して垂直に配置される。パネル4は、インペラ3の回転により生じる気流を通過させる複数の貫通孔44を有する。パネル4は、フィンガーガードとして使用者等の指がインペラと接触するのを防止するとともに、外部から排気口111を介して筐体11内に異物が進入するのを防止する。パネル4は、中央部41と、枠部42と、通気部43と、1つのリブ60と、整流突起70とを有する。
The panel 4 is disposed at the exhaust port 111 of the housing 11. That is, the panel 4 is disposed perpendicular to the horizontal plane in front of the impeller 3. The panel 4 has a plurality of through holes 44 through which airflow generated by the rotation of the impeller 3 passes. The panel 4 prevents a user's finger from coming into contact with the impeller as a finger guard and prevents foreign matter from entering the housing 11 from the outside via the exhaust port 111. The panel 4 includes a central portion 41, a frame portion 42, a ventilation portion 43, one rib 60, and a rectifying protrusion 70. *
中央部41は、モータ2の静止部21を支持する部位である。具体的には、ベース部211の第1固定部51が中央部41の背面に設けられた凹部に嵌まることにより、ベース部211が中央部41に固定される。
The central part 41 is a part that supports the stationary part 21 of the motor 2. Specifically, the base portion 211 is fixed to the central portion 41 by fitting the first fixing portion 51 of the base portion 211 into a recess provided on the back surface of the central portion 41. *
枠部42は、中央部41の径方向外側において、排気口111の縁部に沿って配置される略円環状の部位である。
The frame portion 42 is a substantially annular portion disposed along the edge portion of the exhaust port 111 on the radially outer side of the central portion 41. *
通気部43は、中央部41の径方向外側かつ枠部42の径方向内側に拡がる略円環状の部位である。通気部43には、複数の貫通孔44が設けられる。
The ventilation portion 43 is a substantially annular portion that extends radially outward of the central portion 41 and radially inward of the frame portion 42. The ventilation part 43 is provided with a plurality of through holes 44. *
図3および図4に示すように、本実施形態では、中央部41および枠部42と隣接する貫通孔44を除いて、貫通孔44の軸方向に見た形状が、正六角形である。このように、貫通孔44の形状が多角形であることにより、パネル4の剛性を向上できる。さらに、貫通孔44の形状が正六角形であることにより、パネル4の剛性をより向上できる。
As shown in FIGS. 3 and 4, in this embodiment, the shape of the through hole 44 viewed in the axial direction is a regular hexagon except for the through hole 44 adjacent to the center part 41 and the frame part 42. Thus, the rigidity of panel 4 can be improved because the shape of through-hole 44 is a polygon. Furthermore, when the shape of the through hole 44 is a regular hexagon, the rigidity of the panel 4 can be further improved. *
本実施形態では、通気部43は、軸方向に対して垂直に延び、かつ、軸方向に厚みを有する仕切部431により形成されている。このため、仕切部431がハニカム形状に連なることにより、正六角形の貫通孔44が形成される。
In the present embodiment, the ventilation portion 43 is formed by a partition portion 431 that extends perpendicularly to the axial direction and has a thickness in the axial direction. For this reason, the regular hexagonal through-hole 44 is formed by connecting the partition portions 431 in a honeycomb shape. *
リブ60は、中央部41の外周部から径方向外側へ向けて延びる。リブ60の周方向の幅は、通気部43の他の部分の軸方向に見た幅よりも大きい。すなわち、リブ60の周方向の幅は、仕切部431の幅よりも大きい。なお、ここでいう仕切部431の幅とは、軸方向に対して垂直、かつ、仕切部431の延びる方向に対して垂直な方向の幅を指すものとする。
The rib 60 extends from the outer peripheral portion of the central portion 41 toward the radially outer side. The width of the rib 60 in the circumferential direction is larger than the width of the other portion of the ventilation portion 43 viewed in the axial direction. That is, the circumferential width of the rib 60 is larger than the width of the partition portion 431. The width of the partition portion 431 here refers to the width in the direction perpendicular to the axial direction and perpendicular to the direction in which the partition portion 431 extends. *
本実施形態では、リブ60の前端部は、通気部43の他の部分の前端部と軸方向の位置が略同一である。また、リブ60の後端部は、通気部43の他の部分の後端部と軸方向の位置が略同一である。すなわち、リブ60は、通気部43の他の部分よりも軸方向に突出していない。
In the present embodiment, the front end portion of the rib 60 has substantially the same axial position as the front end portion of the other portion of the ventilation portion 43. Further, the rear end portion of the rib 60 has substantially the same axial position as the rear end portion of the other part of the ventilation portion 43. That is, the rib 60 does not protrude in the axial direction from the other portions of the ventilation portion 43. *
パネル4がモータ2を支持することにより、モータ2からパネル4に、駆動時の振動が伝播しやすくなる。しかしながら、このファンユニット12では、パネル4がリブ60を有することにより、パネル4の剛性が向上する。これにより、モータ2の駆動時におけるパネル4の振動を抑制できる。その結果、パネル4の変形を抑制できる。
When the panel 4 supports the motor 2, vibration during driving is easily transmitted from the motor 2 to the panel 4. However, in the fan unit 12, the panel 4 has the rib 60, so that the rigidity of the panel 4 is improved. Thereby, the vibration of the panel 4 at the time of the drive of the motor 2 can be suppressed. As a result, the deformation of the panel 4 can be suppressed. *
本実施形態では、貫通孔44は、通気部43のみに設けられる。すなわち、貫通孔44は、パネル4のうち中央部41を除く領域に設けられている。このようにすれば、モータ2を取り付ける中央部41において、貫通孔44による剛性の低下が抑制される。また、モータ2と中央部41との接触面積が増えるため、
モータ2をパネル4に対して強固に固定できる。なお、モータ2のベース部211と、パネル4の中央部41との間に、緩衝材を配置してもよい。そうすれば、モータ2の振動がパネル4により伝達しにくくなる。 In the present embodiment, the throughhole 44 is provided only in the ventilation portion 43. That is, the through hole 44 is provided in a region of the panel 4 excluding the central portion 41. In this way, a decrease in rigidity due to the through hole 44 is suppressed in the central portion 41 where the motor 2 is attached. Moreover, since the contact area of the motor 2 and the center part 41 increases,
Themotor 2 can be firmly fixed to the panel 4. A cushioning material may be disposed between the base portion 211 of the motor 2 and the central portion 41 of the panel 4. If it does so, it will become difficult to transmit the vibration of the motor 2 by the panel 4. FIG.
モータ2をパネル4に対して強固に固定できる。なお、モータ2のベース部211と、パネル4の中央部41との間に、緩衝材を配置してもよい。そうすれば、モータ2の振動がパネル4により伝達しにくくなる。 In the present embodiment, the through
The
本実施形態のパネル4は、プラスチックにより一体に成形される。したがって、中央部41、枠部42、通気部43およびリブ60は、一体に成形される。しかしながら、本発明はこれに限られない。例えば、通気部は、針金状の金属により形成された金網であってもよい。また、リブ60は、中央部41、枠部42および通気部43とは別体の部材であってもよい。
The panel 4 of this embodiment is integrally formed of plastic. Therefore, the center part 41, the frame part 42, the ventilation part 43, and the rib 60 are integrally molded. However, the present invention is not limited to this. For example, the ventilation part may be a wire mesh formed of a wire-like metal. The rib 60 may be a separate member from the central portion 41, the frame portion 42, and the ventilation portion 43. *
本実施形態では、室外機1は、モータ2から延び、電源14と接続されるリード線15を有する。モータ2の静止部21は、リード線15を保持するリード線保持部213を有する。リード線保持部213は、ベース部211と一体に形成される。図4中には、モータ2のロータカップ222の外周面と、リード線保持部213と、リード線15の一部とが破線で示されている。
In this embodiment, the outdoor unit 1 has a lead wire 15 that extends from the motor 2 and is connected to the power source 14. The stationary portion 21 of the motor 2 has a lead wire holding portion 213 that holds the lead wire 15. The lead wire holding part 213 is formed integrally with the base part 211. In FIG. 4, the outer peripheral surface of the rotor cup 222 of the motor 2, the lead wire holding portion 213, and a part of the lead wire 15 are indicated by broken lines. *
図4に示すように、リブ60は、後端面から前方へ向かって凹む保持溝600を有する。保持溝600は、リブ60の延びる方向に沿って延びる。また、保持溝600は、その内部にリード線15を保持する。これにより、リード線保持部213を介してモータ2から径方向外側に延びるリード線15の一部は、リブ60に沿って配置される。
As shown in FIG. 4, the rib 60 has a holding groove 600 that is recessed forward from the rear end surface. The holding groove 600 extends along the direction in which the rib 60 extends. The holding groove 600 holds the lead wire 15 therein. Accordingly, a part of the lead wire 15 extending radially outward from the motor 2 via the lead wire holding portion 213 is disposed along the rib 60. *
リード線15がリブ60に沿って配置されることにより、リード線15が貫通孔44と軸方向に重なるのが抑制される。したがって、リード線15が気流の妨げとなることが抑制される。これにより、室外機1の外部へ排出される風量が、リード線15によって低下することを抑制できる。また、リード線15が保持溝600内に保持されることにより、リード線15の位置ずれを抑制できる。さらに、リード線15がインペラ3に接触することも抑制できる。
By arranging the lead wire 15 along the rib 60, the lead wire 15 is prevented from overlapping the through hole 44 in the axial direction. Therefore, it is suppressed that the lead wire 15 obstructs the airflow. Thereby, it can suppress that the air volume discharged | emitted outside the outdoor unit 1 falls by the lead wire 15. FIG. Further, since the lead wire 15 is held in the holding groove 600, the positional deviation of the lead wire 15 can be suppressed. Furthermore, it can also be suppressed that the lead wire 15 contacts the impeller 3. *
なお、リブ60は、保持溝600を有していなくてもよい。例えば、リブ60の背面側にスナップフィット式の固定用突起を設け、当該固定用突起によりリード線15を固定してもよい。また、その他の方法によりリブ60の背面側にリード線15を固定してもよい。
Note that the rib 60 may not have the holding groove 600. For example, a snap-fit type fixing protrusion may be provided on the back side of the rib 60 and the lead wire 15 may be fixed by the fixing protrusion. Further, the lead wire 15 may be fixed to the back side of the rib 60 by other methods. *
図5に示すように、通気部43において、貫通孔44を形成する仕切部431は、背面側にテーパ面432を有する。これにより、仕切部431の後端部付近は、後方に向かうにつれて厚みが小さくなる。したがって、インペラ3により発生した風が、通気部43の仕切部431の後端に達した際に、テーパ面432にガイドされて貫通孔44へと向かう。その結果、インペラ3により発生した風が仕切部431に衝突することで騒音が発生するのが抑制される。
As shown in FIG. 5, in the ventilation part 43, the partition part 431 which forms the through-hole 44 has the taper surface 432 on the back side. Thereby, the thickness of the vicinity of the rear end portion of the partition portion 431 decreases as it goes rearward. Therefore, when the wind generated by the impeller 3 reaches the rear end of the partition portion 431 of the ventilation portion 43, the wind is guided by the tapered surface 432 toward the through hole 44. As a result, the generation of noise due to the collision of the wind generated by the impeller 3 with the partition portion 431 is suppressed. *
このファンユニット12は、パネル4を通過する気流を整流するための整流突起70を有する。以下では、ファンユニット12の当該整流突起70について説明する。図6は、整流突起70を含むパネル4の斜視図である。
The fan unit 12 has a rectifying protrusion 70 for rectifying the airflow passing through the panel 4. Hereinafter, the rectifying protrusion 70 of the fan unit 12 will be described. FIG. 6 is a perspective view of the panel 4 including the rectifying protrusion 70. *
整流突起70は、パネル4の周縁に配置される板状の部位である。図2および図6に示すように、本実施形態の整流突起70は、パネル4の後面からモータ2側へ向けて軸方向後方へ突出する内側整流突起71である。インペラ3が回転すると、インペラ3から前方へ向かう気流と、インペラ3から径方向外側へ広がる気流とが発生する。内側整流突起71は、インペラ3から径方向外側へ広がる気流を、前方へ向かうように整流する。
The rectifying protrusion 70 is a plate-like part disposed on the periphery of the panel 4. As shown in FIGS. 2 and 6, the rectifying protrusion 70 of the present embodiment is an inner rectifying protrusion 71 that protrudes rearward in the axial direction from the rear surface of the panel 4 toward the motor 2. When the impeller 3 rotates, an airflow that flows forward from the impeller 3 and an airflow that spreads radially outward from the impeller 3 are generated. The inner rectification protrusion 71 rectifies the airflow spreading radially outward from the impeller 3 so as to go forward. *
特に、本実施形態の内側整流突起71は、中心軸9と同軸の円環状である。このため、インペラ3から径方向外側へ広がる気流を、前方へ均一に整流できる。なお、内側整流突起71は、モータ2と電源14とを繋ぐリード線15が通る孔またはスリットを有していてもよい。
In particular, the inner rectifying protrusion 71 of the present embodiment has an annular shape that is coaxial with the central axis 9. For this reason, the airflow spreading radially outward from the impeller 3 can be uniformly rectified forward. The inner rectifying protrusion 71 may have a hole or a slit through which the lead wire 15 connecting the motor 2 and the power source 14 passes. *
また、図2および図6に示すように、内側整流突起71は、第1突起81、第2突起82および第3突起83を有する。本実施形態では、第1突起81、第2突起82および第3突起83が、いずれも環状である。第1突起81は、パネル4の後面から後方へ向けて延びる。第1突起81の内径は、後方へ向かうにつれて次第に縮小する。第2突起82は、第1突起81の後端から後方に向けて、中心軸9と略平行に延びる。第3突起83は、第2突起82の後端から後方に向けて延びる。第3突起83の内径は、後方へ向かうにつれて次第に拡大する。そして、インペラ3の少なくとも一部分と、第1突起81、第2突起82、または第3突起83の少なくとも一部分とが、径方向に重なる。
As shown in FIGS. 2 and 6, the inner rectifying protrusion 71 has a first protrusion 81, a second protrusion 82, and a third protrusion 83. In the present embodiment, the first protrusion 81, the second protrusion 82, and the third protrusion 83 are all annular. The first protrusion 81 extends rearward from the rear surface of the panel 4. The inner diameter of the first protrusion 81 gradually decreases as it goes rearward. The second protrusion 82 extends substantially parallel to the central axis 9 from the rear end of the first protrusion 81 toward the rear. The third protrusion 83 extends rearward from the rear end of the second protrusion 82. The inner diameter of the third protrusion 83 gradually increases toward the rear. At least a part of the impeller 3 and at least a part of the first protrusion 81, the second protrusion 82, or the third protrusion 83 overlap in the radial direction. *
インペラ3から径方向外側へ広がる気流は、第1突起81の内周面に沿って、スムーズに前方へ整流される。第1突起81の内周面が、前方へ向かうにつれて拡径することにより、第1突起81への気流の衝突による騒音の発生が、抑制される。また、仮に、第3突起83が無かったとすると、インペラ3から径方向外側へ広がる気流の一部が、内側整流突起71の後端部に衝突する。これにより、気流が分断されて、大きな騒音が発生し得る。しかしながら、本実施形態では、内側整流突起71の後端部に、内周面が後方へ向かうにつれて拡径する第3突起83が設けられている。このため、内側整流突起71の後端部において発生する騒音も低減できる。
The airflow spreading radially outward from the impeller 3 is smoothly rectified forward along the inner peripheral surface of the first protrusion 81. By increasing the diameter of the inner peripheral surface of the first protrusion 81 toward the front, the generation of noise due to the collision of the airflow with the first protrusion 81 is suppressed. If there is no third protrusion 83, part of the airflow spreading radially outward from the impeller 3 collides with the rear end portion of the inner rectifying protrusion 71. Thereby, an airflow is interrupted | blocked and a big noise can generate | occur | produce. However, in the present embodiment, a third protrusion 83 whose diameter increases as the inner peripheral surface moves rearward is provided at the rear end portion of the inner rectifying protrusion 71. For this reason, the noise which generate | occur | produces in the rear-end part of the inner side straightening protrusion 71 can also be reduced. *
また、熱交換器13からインペラ3へ向けて、前方に流れる気流は、まず第3突起83により、径方向内側へと整流される。そして、径方向内側に集合した気流は、インペラ3から生じた前方へ向かう気流とともに、第2突起82の内周面に沿って、前方へ送られる。その後、第2突起82を通過した気流は、前方へ向かうにつれて拡径する第1突起81に沿って、スムーズに前方へと送られる。
The airflow flowing forward from the heat exchanger 13 toward the impeller 3 is first rectified radially inward by the third protrusion 83. Then, the airflow gathered radially inward is sent forward along the inner peripheral surface of the second protrusion 82 together with the forward airflow generated from the impeller 3. Thereafter, the airflow that has passed through the second protrusion 82 is smoothly forwarded along the first protrusion 81 whose diameter increases toward the front. *
このように、本実施形態の構造では、内側整流突起71により、室外機1内の気流を、効率よく外部へと送り出すことができる。特に、モータ2をパネル4に固定した場合、モータ2の回転に伴いパネル4が振動する。また、パネル4の振動に伴ってインペラ3が振動し、径方向外側へ広がる気流が増加する。しかしながら、本実施形態のファンユニット12では、整流突起70により、気流を前方へ整流できる。したがって、パネル4にモータ2を固定し、かつ、パネル4の前方へ気流を効率よく送ることができる。すなわち、モータ2をパネル4に固定して室外機1を薄型化することと、室外機1の通気性とを、両立できる。
As described above, in the structure of the present embodiment, the airflow in the outdoor unit 1 can be efficiently sent out to the outside by the inner rectifying protrusion 71. In particular, when the motor 2 is fixed to the panel 4, the panel 4 vibrates as the motor 2 rotates. Moreover, the impeller 3 vibrates with the vibration of the panel 4, and the airflow spreading radially outward increases. However, in the fan unit 12 of this embodiment, the airflow can be rectified forward by the rectifying protrusion 70. Therefore, the motor 2 can be fixed to the panel 4 and the airflow can be efficiently sent to the front of the panel 4. That is, the motor 2 is fixed to the panel 4 and the outdoor unit 1 can be made thin and the air permeability of the outdoor unit 1 can be compatible. *
インペラ3の羽根31は、内側整流突起71と接触しない範囲で大きく形成することが好ましい。特に、第1突起81または第3突起83の内周面の傾斜角度を、インペラ31の外端部の形状に沿った傾斜角度にすれば、インペラ3の大きさを、より大きくすることができる。その結果、インペラ3の回転数を抑えつつ、インペラ3による送風量を増加させることができる。
It is preferable that the blade 31 of the impeller 3 is formed large as long as it does not contact the inner rectifying protrusion 71. In particular, if the inclination angle of the inner peripheral surface of the first protrusion 81 or the third protrusion 83 is set to an inclination angle along the shape of the outer end portion of the impeller 31, the size of the impeller 3 can be further increased. . As a result, the amount of air blown by the impeller 3 can be increased while suppressing the rotation speed of the impeller 3. *
以上、本発明の例示的な実施形態について説明したが、本発明は上記の実施形態に限定されるものではない。
As mentioned above, although exemplary embodiment of this invention was described, this invention is not limited to said embodiment. *
図7は、一変形例に係る室外機1Aの縦断面図である。この室外機1Aのパネル4Aは、整流突起70Aである外側整流突起72Aを有する。図7に示すように、外側整流突起72Aは、パネル4Aの周縁に環状に配置される。また、外側整流突起72Aは、パネル4Aの前面から、モータ2Aとは反対側である前方へ向けて延びる。このように、整流突起70Aをパネル4Aの前方に設けた場合、パネル4Aの前方の気流が整流される。これにより、室外機1Aの内部の気流を効率よく外部へと送り出すことができる。
FIG. 7 is a longitudinal sectional view of an outdoor unit 1A according to a modification. The panel 4A of the outdoor unit 1A has an outer rectifying protrusion 72A that is a rectifying protrusion 70A. As shown in FIG. 7, the outer rectifying protrusion 72A is annularly arranged on the peripheral edge of the panel 4A. The outer rectifying protrusion 72A extends from the front surface of the panel 4A toward the front, which is the side opposite to the motor 2A. Thus, when the rectifying protrusion 70A is provided in front of the panel 4A, the airflow in front of the panel 4A is rectified. Thereby, the airflow inside the outdoor unit 1A can be efficiently sent to the outside. *
特に、図7の例では、外側整流突起72Aの内周面の内径が、外側整流突起72Aの前端へ向かうにつれて拡大する。このようにすれば、外側整流突起72Aによる流路抵抗を低減できる。その結果、外側整流突起72Aの内周面が中心軸と平行に延びる場合よりも、パネル4Aを通過して室外機1Aの外部へ排出される気体の量を、増加できる場合がある。
In particular, in the example of FIG. 7, the inner diameter of the inner peripheral surface of the outer rectifying protrusion 72A increases toward the front end of the outer rectifying protrusion 72A. In this way, the flow path resistance due to the outer rectifying protrusion 72A can be reduced. As a result, the amount of gas that passes through the panel 4A and is discharged to the outside of the outdoor unit 1A may be increased as compared with the case where the inner peripheral surface of the outer rectifying protrusion 72A extends parallel to the central axis. *
図8は、他の変形例に係る室外機1Bの縦断面図である。この室外機1Bのパネル4Bは、整流突起70Bである外側整流突起72Bを有する。図8に示すように、外側整流突起72Bは、パネル4Bの周縁に環状に配置される。また、外側整流突起72Bは、パネル4Bの前面から、モータ2Bとは反対側である前方へ向けて延びる。このように、整流突起70Bをパネル4Bの前方に設けた場合、パネル4Bの前方の気流が整流される。これにより、室外機1Bの内部の気流を効率よく外部へと送り出すことができる。
FIG. 8 is a longitudinal sectional view of an outdoor unit 1B according to another modification. The panel 4B of the outdoor unit 1B has an outer rectifying protrusion 72B that is a rectifying protrusion 70B. As shown in FIG. 8, the outer rectifying protrusion 72B is annularly disposed on the peripheral edge of the panel 4B. Further, the outer rectifying protrusion 72B extends from the front surface of the panel 4B toward the front side opposite to the motor 2B. Thus, when the rectifying protrusion 70B is provided in front of the panel 4B, the airflow in front of the panel 4B is rectified. Thereby, the airflow inside the outdoor unit 1B can be efficiently sent to the outside. *
特に、図8の例では、外側整流突起72Bの内周面の内径が、外側整流突起72Bの前端へ向かうにつれて縮小する。このようにすれば、水滴や異物が室外機1Bの内部へ進入することを、外側整流突起72Bによって、より抑制できる。
In particular, in the example of FIG. 8, the inner diameter of the inner peripheral surface of the outer rectifying protrusion 72B decreases as it goes toward the front end of the outer rectifying protrusion 72B. If it does in this way, it can suppress more that a water drop and a foreign material approach into the inside of outdoor unit 1B by outside rectification projection 72B. *
また、上記の実施形態では、内側整流突起は、第1突起、第2突起および第3突起を有していた。しかしながら、内側整流突起の形状はこれに限られない。例えば、内側整流突起は、パネルの後面から内側整流突起の後端へ向かうにつれて内径が拡大する突起のみを有していてもよい。また、内側整流突起は、パネルの後面から内側整流突起の後端へ向かうにつれて内径が縮小する突起のみを有していてもよい。
In the above embodiment, the inner rectifying protrusion has the first protrusion, the second protrusion, and the third protrusion. However, the shape of the inner straightening protrusion is not limited to this. For example, the inner rectifying protrusion may have only a protrusion whose inner diameter increases from the rear surface of the panel toward the rear end of the inner rectifying protrusion. The inner rectifying protrusion may have only a protrusion whose inner diameter decreases from the rear surface of the panel toward the rear end of the inner rectifying protrusion. *
また、上記の実施形態では、パネルと整流突起とが、単一の部材により形成されていた。しかしながら、パネルと整流突起とは、互いに別部材であってもよい。
Moreover, in said embodiment, the panel and the baffle protrusion were formed with the single member. However, the panel and the rectifying protrusion may be separate members. *
また、上記の実施形態では、貫通孔の基本的な形状が四角形や正六角形等の多角形であった。しかしながら、貫通孔の形状は、円形や楕円形であってもよいし、その他の形状であってもよい。
In the above embodiment, the basic shape of the through hole is a polygon such as a quadrangle or a regular hexagon. However, the shape of the through hole may be a circle or an ellipse, or other shapes. *
また、上記の実施形態では、パネルの枠部の径方向内縁の形状が軸方向から見て略円形であった。しかしながら、枠部の径方向内縁の形状は、軸方向から見て正六角形、正八角形または正十二角形等の多角形であってもよいし、その他の形状であってもよい。
Moreover, in said embodiment, the shape of the radial inner edge of the frame part of the panel was substantially circular seeing from the axial direction. However, the shape of the inner edge in the radial direction of the frame portion may be a polygon such as a regular hexagon, a regular octagon, or a regular dodecagon as viewed from the axial direction, or other shapes. *
また、上記の実施形態では、パネルの中央部の径方向外縁の形状が軸方向から見て略円形であった。しかしながら、中央部の径方向外縁の形状は、軸方向から見て正六角形、正八角形または正十二角形等の多角形であってもよいし、その他の形状であってもよい。
Moreover, in said embodiment, the shape of the radial direction outer edge of the center part of the panel was substantially circular seeing from the axial direction. However, the shape of the radially outer edge of the central portion may be a polygon such as a regular hexagon, a regular octagon, or a regular dodecagon as viewed from the axial direction, or may be other shapes. *
また、上記の実施形態のモータでは、静止部のステータが露出していたが、ステータは、モールド樹脂で覆われていてもよい。換言すれば、静止部は、ステータの少なくとも一部を覆うモールド樹脂を有していてもよい。ステータをモールド樹脂で覆えば、ステータへの水滴の付着を、より抑制できる。また、モータの駆動時に、ステータが磁気的作用で微振動することを抑制できる。したがって、モータの駆動時に発生する振動や騒音を、さらに抑制できる。
In the motor of the above embodiment, the stationary stator is exposed, but the stator may be covered with a mold resin. In other words, the stationary part may have a mold resin that covers at least a part of the stator. If the stator is covered with the mold resin, the adhesion of water droplets to the stator can be further suppressed. Further, it is possible to prevent the stator from being vibrated slightly by a magnetic action when the motor is driven. Therefore, vibration and noise generated when the motor is driven can be further suppressed. *
室外機およびファンユニットの各部を実現するための具体的な構成については、上記の実施形態に示された構成と、相違していてもよい。また、上記の実施形態や変形例に登場した各要素を、矛盾が生じない範囲で、適宜に組み合わせてもよい。
The specific configuration for realizing each part of the outdoor unit and the fan unit may be different from the configuration shown in the above embodiment. Moreover, you may combine suitably each element which appeared in said embodiment and modification in the range which does not produce inconsistency.
本発明は、ファンユニットおよび室外機に利用できる。
The present invention can be used for a fan unit and an outdoor unit.
1,1A,1B 室外機 2,2A,2B モータ 3 インペラ 4,4A,4B パネル 11 筐体 12 ファンユニット 13 熱交換器 14 電源 15 リード線 21 静止部 22 回転部 31 羽根 41 中央部 42 枠部 43 通気部 44 貫通孔 51 第1固定部 52 第2固定部 53 ステータコア 54 コイル 60 リブ 61 円板部 62 円筒部 70,70A,70B 整流突起 71 内側整流突起 72A,72B 外側整流突起 81 第1突起 82 第2突起 83 第3突起 111 排気口 112 吸気口 211 ベース部 212 ステータ 213 リード線保持部 221 シャフト 222 ロータカップ 223 マグネット
1, 1A, 1B outdoor unit 2, 2A, 2B motor 3, impeller 4, 4A, 4B panel 11, housing 12, fan unit 13, heat exchanger 14, power supply 15, lead wire 21, stationary part 22, rotating part 31, blade 41, central part 42 frame part 43 Ventilation part 44 Through hole 51 First fixing part 52 Second fixing part 53 Stator core 54 Coil 60 Rib 61 Disc part 62 Cylindrical part 70, 70A, 70B Rectifying protrusion 71 Inner rectifying protrusion 72A, 72B Outer rectifying protrusion 81 First protrusion 82 2nd projection 83 3rd projection 111 Exhaust port 112 Intake port 211 Base unit 212 Stator 213 Lead wire holding unit 221 Shaft 222 Rotor cup 223 Magnet
Claims (10)
- エアコンディショナーの室外機に用いられるファンユニットであって、
モータと、
前記モータの動力によって、前後に延びる中心軸周りに回転するインペラと、
前記インペラの前方に配置され、前記インペラの回転により生じる気流を通過させる複数の貫通孔を有するパネルと、
を有し、
前記モータは、
ステータを有する静止部と、
前記ステータよりも径方向外側に位置するマグネットを有する回転部と、
を有し、
前記静止部は、前記パネルに固定され、
前記パネルの周縁に、軸方向に突出した整流突起を有するファンユニット。 A fan unit used for an outdoor unit of an air conditioner,
A motor,
An impeller that rotates around a central axis extending forward and backward by the power of the motor;
A panel that is disposed in front of the impeller and has a plurality of through holes that allow airflow generated by rotation of the impeller to pass therethrough;
Have
The motor is
A stationary part having a stator;
A rotating part having a magnet located radially outside the stator;
Have
The stationary part is fixed to the panel;
A fan unit having a rectifying protrusion protruding in an axial direction on a peripheral edge of the panel. - 請求項1に記載のファンユニットであって、
前記整流突起は、環状であるファンユニット。 The fan unit according to claim 1,
The rectifying protrusion is an annular fan unit. - 請求項2に記載のファンユニットであって、
前記整流突起は、前記中心軸と同軸の円環状であるファンユニット。 The fan unit according to claim 2,
The rectifying protrusion is a fan unit having an annular shape coaxial with the central axis. - 請求項1から請求項3までのいずれか1項に記載のファンユニットであって、
前記整流突起は、前記パネルの後面から前記モータ側へ向けて突出する内側整流突起を含むファンユニット。 The fan unit according to any one of claims 1 to 3, wherein
The rectifying protrusion includes an inner rectifying protrusion that protrudes from a rear surface of the panel toward the motor side. - 請求項4に記載のファンユニットであって、
前記インペラの少なくとも一部分と、前記内側整流突起の少なくとも一部分とが、径方向に重なるファンユニット。 The fan unit according to claim 4,
A fan unit in which at least a part of the impeller and at least a part of the inner rectifying protrusion overlap in a radial direction. - 請求項1から請求項5までのいずれか1項に記載のファンユニットであって、
前記整流突起は、前記パネルの前面から前記モータ側とは反対側へ向けて突出する外側整流突起を含むファンユニット。 The fan unit according to any one of claims 1 to 5, wherein
The rectifying protrusion includes an outer rectifying protrusion that protrudes from a front surface of the panel toward a side opposite to the motor side. - 請求項1から請求項6までのいずれか1項に記載のファンユニットであって、
前記整流突起の内周面の内径は、前記整流突起の軸方向の先端へ向かうにつれて拡大するファンユニット。 The fan unit according to any one of claims 1 to 6, wherein
A fan unit in which an inner diameter of an inner peripheral surface of the rectifying protrusion is increased toward an axial tip of the rectifying protrusion. - 請求項1から請求項6までのいずれか1項に記載のファンユニットであって、
前記整流突起の内周面の内径は、前記整流突起の軸方向の先端へ向かうにつれて縮小するファンユニット。 The fan unit according to any one of claims 1 to 6, wherein
A fan unit in which an inner diameter of an inner peripheral surface of the rectifying protrusion is reduced toward an axial tip of the rectifying protrusion. - 請求項1から請求項8までのいずれか1項に記載のファンユニットであって、
前記静止部は、前記ステータの少なくとも一部を覆うモールド樹脂を有するファンユニット。 The fan unit according to any one of claims 1 to 8,
The stationary part is a fan unit having a mold resin covering at least a part of the stator. - エアコンディショナーの室外機であって、
請求項1から請求項9までのいずれか1項に記載のファンユニットと、
熱交換器と、
を有し、
前記熱交換器と前記パネルとの間に、前記インペラが配置され、
前記気流は、前記熱交換器側から前記パネル側に向かって発生する室外機。 An outdoor unit of an air conditioner,
The fan unit according to any one of claims 1 to 9,
A heat exchanger,
Have
The impeller is disposed between the heat exchanger and the panel,
The outdoor unit in which the airflow is generated from the heat exchanger side toward the panel side.
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JP2015-225361 | 2015-11-18 | ||
JP2015225361A JP2019011872A (en) | 2015-11-18 | 2015-11-18 | Fan unit and outdoor equipment |
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WO2017086125A1 true WO2017086125A1 (en) | 2017-05-26 |
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PCT/JP2016/082003 WO2017086125A1 (en) | 2015-11-18 | 2016-10-28 | Fan unit and outdoor unit |
Country Status (2)
Country | Link |
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JP (1) | JP2019011872A (en) |
WO (1) | WO2017086125A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111406185A (en) * | 2017-11-28 | 2020-07-10 | 夏普株式会社 | Outdoor machine |
EP3851773A3 (en) * | 2019-12-23 | 2021-09-22 | Heatcraft Refrigeration Products LLC | Easy access fan motor assemblies |
USD984615S1 (en) | 2019-12-23 | 2023-04-25 | Heatcraft Refrigeration Products Llc | Grill for a cold storage system |
EP4276368A1 (en) * | 2022-05-11 | 2023-11-15 | Robert Bosch GmbH | Device for cooling and/or heating a medium and cover |
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JPH0396700A (en) * | 1989-09-08 | 1991-04-22 | Toshiba Corp | Air blower |
JPH051920U (en) * | 1991-03-08 | 1993-01-14 | 三菱電機株式会社 | Refrigeration equipment outdoor unit |
JPH10238814A (en) * | 1997-02-27 | 1998-09-08 | Sharp Corp | Outdoor unit for air-conditioner |
JPH115252A (en) * | 1997-06-18 | 1999-01-12 | Funai Electric Co Ltd | Method for molding bell mouth |
JP2005315468A (en) * | 2004-04-27 | 2005-11-10 | Mitsubishi Electric Corp | Outdoor unit of air conditioner |
JP2015154645A (en) * | 2014-02-17 | 2015-08-24 | 三菱電機株式会社 | Electric motor, air conditioner, heat pump hot-water supply system and heat pump floor heating system |
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2015
- 2015-11-18 JP JP2015225361A patent/JP2019011872A/en active Pending
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2016
- 2016-10-28 WO PCT/JP2016/082003 patent/WO2017086125A1/en active Application Filing
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JPH0396700A (en) * | 1989-09-08 | 1991-04-22 | Toshiba Corp | Air blower |
JPH051920U (en) * | 1991-03-08 | 1993-01-14 | 三菱電機株式会社 | Refrigeration equipment outdoor unit |
JPH10238814A (en) * | 1997-02-27 | 1998-09-08 | Sharp Corp | Outdoor unit for air-conditioner |
JPH115252A (en) * | 1997-06-18 | 1999-01-12 | Funai Electric Co Ltd | Method for molding bell mouth |
JP2005315468A (en) * | 2004-04-27 | 2005-11-10 | Mitsubishi Electric Corp | Outdoor unit of air conditioner |
JP2015154645A (en) * | 2014-02-17 | 2015-08-24 | 三菱電機株式会社 | Electric motor, air conditioner, heat pump hot-water supply system and heat pump floor heating system |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111406185A (en) * | 2017-11-28 | 2020-07-10 | 夏普株式会社 | Outdoor machine |
JPWO2019106854A1 (en) * | 2017-11-28 | 2020-11-19 | シャープ株式会社 | Outdoor unit |
EP3851773A3 (en) * | 2019-12-23 | 2021-09-22 | Heatcraft Refrigeration Products LLC | Easy access fan motor assemblies |
US11421711B2 (en) | 2019-12-23 | 2022-08-23 | Heatcraft Refrigeration Products Llc | Easy access fan motor assemblies |
USD984615S1 (en) | 2019-12-23 | 2023-04-25 | Heatcraft Refrigeration Products Llc | Grill for a cold storage system |
EP4276368A1 (en) * | 2022-05-11 | 2023-11-15 | Robert Bosch GmbH | Device for cooling and/or heating a medium and cover |
Also Published As
Publication number | Publication date |
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JP2019011872A (en) | 2019-01-24 |
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