WO2017080455A1 - Polytetrafluoroethylene superfine hollow fiber membrane - Google Patents
Polytetrafluoroethylene superfine hollow fiber membrane Download PDFInfo
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- WO2017080455A1 WO2017080455A1 PCT/CN2016/105226 CN2016105226W WO2017080455A1 WO 2017080455 A1 WO2017080455 A1 WO 2017080455A1 CN 2016105226 W CN2016105226 W CN 2016105226W WO 2017080455 A1 WO2017080455 A1 WO 2017080455A1
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- cavity
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- hollow fiber
- fiber membrane
- polytetrafluoroethylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/04—Tubular membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
- B01D71/36—Polytetrafluoroethene
Definitions
- the present invention relates to a porous material, in particular to a polytetrafluoroethylene hollow fiber membrane.
- porous material A solid containing a certain number of pores is called a porous material and is a material that forms a network structure by through or closed pores.
- porous materials Compared with continuous medium materials, porous materials generally have the advantages of low relative density, high specific strength, high specific surface area, light weight, sound insulation, heat insulation and good permeability.
- the porous material can be divided into microporous (pore size less than 2 nm) material, mesoporous (pore size 2-50 nm) material and macroporous (pore size greater than 50 nm) material.
- Porous materials are classified according to their materials and can be classified into metal porous materials and non-metallic porous materials.
- Non-metallic porous materials generally have the characteristics of large specific surface area, small density, small thermal conductivity, small relative density, and high porosity. They are used in catalysts (including carriers), adsorbents, heat preservation, heat insulation, sewage and waste gas treatment, filtration of liquids, and Gas (even bacteria), lightweight building materials, environmental protection, soil improvement, chemical industry and other fields have broad application prospects.
- the polytetrafluoroethylene porous membrane material has a wide application range due to its temperature stability, chemical stability, electrical insulation, flame retardancy and self-lubricating properties. However, due to the randomness and irregularity of the pore structure, it still cannot satisfy many application properties.
- the porous material itself needs to be uniform, its pore size and pore distribution are uniform, so that the performance is uniform, but in fact, many porous materials do not meet this requirement, and their uniformity complements; although some materials claim to be self-proclaimed Achieve higher uniformity, but its uniformity is still uniformity on a large volume scale. If it is measured by a small volume scale, for example, if a plurality of three-dimensional bodies having a volume of not more than one cubic centimeter are taken on the material, respectively, The quality, the degree of uniformity is still very large, thus causing various properties of the polytetrafluoroethylene porous membrane material such as strength, elastic modulus, flux and the like, which seriously affect its function.
- the object of the present invention is to provide a polytetrafluoroethylene hollow fiber membrane which is structurally suitable, controllable and highly uniform.
- the object of the invention is achieved by the following measures:
- a polytetrafluoroethylene ultrafine hollow fiber membrane comprising a body of polytetrafluoroethylene material, a polytetrafluoroethylene fiber, a fiber diameter of 30-200 nm, a body having a pore diameter of 10 nm to 1000 nm, and a three-dimensional space surrounding the hole
- the cavity wall formed by the cavity has a uniform distribution of pores, and each cavity is three-dimensionally penetrated.
- the uniform distribution of the cavity means that each cavity has a uniform distribution under arbitrary unit volume on the porous material; porosity ⁇ 75 %, tensile strength 15 N/mm 2 or more, water pressure resistance 3 kg/cm 2 or more.
- the above polytetrafluoroethylene hollow fiber membrane has a pore diameter of 30 to 1000 nm and is in a three-dimensional space.
- a lower hole of 10 to 100 nm is disposed on the cavity wall, and each of the holes is three-dimensionally penetrated and the holes of each stage are also mutually connected; the holes are uniformly distributed, and the cavity is The uniformity distribution means that the pores are uniformly distributed at any unit volume on the porous material.
- the above unit-level volume means a cubic centimeter-level or cubic millimeter-level or smaller unit-level volume.
- the uniform distribution of the above-mentioned cavities means that each of the three-dimensional bodies having a volume of not more than one cubic centimeter and the same size on the porous material is substantially equivalent in mass.
- the above-mentioned mass is substantially equivalent to a plurality of three-dimensional bodies having a volume of not more than one cubic centimeter and the same size, which are respectively referred to as a mass, and an average value of their masses is obtained, and any three-dimensional mass is relatively
- the absolute value of the deviation from the mass average is not more than 4% of the average of the three-dimensional body mass.
- the three-dimensional bodies of the same size having a volume of not more than one cubic millimeter on the multi-stage material are substantially equivalent in mass.
- the mass is substantially equivalent to a plurality of three-dimensional bodies of the same size having a volume of not more than one cubic millimeter on the porous material, respectively referred to as masses, and an average value of their masses is obtained, and any three-dimensional mass is obtained.
- the absolute value of the deviation from the mass average is not more than 4% of the average of the three-dimensional body mass.
- the polytetrafluoroethylene hollow fiber membrane is composed of a multi-stage porous material
- the body is a cavity which is classified by a material pore size, and a cavity wall which surrounds the cavity in a three-dimensional space, and a lower cavity is arranged on the cavity wall,
- Each of the cavities of each stage is three-dimensionally penetrated and the cavities of the respective stages are also connected to each other.
- the next level of porous material constitutes the wall of the cavity of the upper stage.
- the cavity wall of the upper cavity is composed of a multi-stage porous material of its lower stage or a composite of porous materials of the lower stage, so that the material can meet specific functional requirements.
- each stage of the porous material of the material body is self-contained as a continuous structure.
- the maximum outer boundary of each level of porous material is comparable to the entire material body space boundary. That is, each grade of porous material can exist in the bulk as a first-order independent porous material, and has its own physical and chemical properties. Such a structure can make the physical and chemical properties of the porous materials of different levels different, and have different physical and chemical properties in the entire space of the relatively fixed materials, and better meet various functional requirements.
- the present invention provides a polytetrafluoroethylene hollow fiber membrane having a porous structure, and the structural form thereof is clarified, and the hierarchical structure of the pore cavity and the uniform structure thereof can satisfy various functional requirements.
- the present invention provides a specific and clear measurement method for the uniform distribution of the pores of the polytetrafluoroethylene hollow fiber membrane, and clarifies the pore distribution uniformity of the porous material and its multi-stage structure on the scale of the small unit volume.
- Such a porous structure is highly uniform, thereby ensuring uniformity of properties of the porous material.
- the polytetrafluoroethylene hollow fiber membrane of the present invention is three-dimensionally penetrated, including three-dimensional communication of each stage of the hole, and holes of each level It is three-dimensionally connected to each other and has good penetration, which can fully meet the functional requirements of materials.
- the polytetrafluoroethylene hollow fiber membrane of the present invention is a hydrophobic surface having a multistage roughness structure.
- the surface water contact angle can reach 160° or more.
- Polytetrafluoroethylene porous fiber membrane such as pore distribution, hierarchical structure, porosity, pore shape and other structural characteristics, processes and the like are related to mechanical properties such as mechanical strength, water pressure resistance, etc.
- the membrane does not need support, the shape is stable, the thickness is controllable, and it is applied to the membrane distillation process.
- the flux is >42L/m 2 ⁇ h, the rejection is above 99.8%, the tensile strength can reach 30N/mm 2 or more, and the water pressure is 5kg/cm. 2 or more.
- the polytetrafluoroethylene hollow fiber membrane of the invention has a secondary pore structure, wherein the cavity wall of the first-stage cavity uniformly distributed and interpenetrating has a second-stage cavity uniformly distributed and interpenetrating, and two stages
- the holes also penetrate each other, and the through-holes are three-dimensionally penetrated.
- Each level of porous material of the material body is self-contained as a continuous structure.
- the total effective porosity is 75%
- the fiber diameter is 150 ⁇ 20 nm
- the macroporous average pore diameter is 0.45 ⁇ m
- the preparation method of the polytetrafluoroethylene porous material is:
- a polytetrafluoroethylene emulsion having a solid content of 60%, a chitosan having a particle size of 30 nm, a 5% (mass ratio) polyacrylic acid solution, and a 20 wt% starch emulsion are uniformly mixed according to the mass of 50:25:4:4. Ratio, formulated into a spinning solution;
- the precursor film is wound up to 5 layers on a cylindrical support mold, sent to a tube furnace for sintering in a vacuum or a protective atmosphere, and sintering is sequentially sintered by program temperature control, and is heated from room temperature at a rate of 5 ° C/min.
- Incubate at 160 ° C for 80 min at 160 ° C; ramp up to 280 ° C at 5 ° C / min, hold at 280 ° C for 60 min; ramp to 360 ° C at 2 ° C / min, hold at 360 ° C for 20 min; at 6 ° C /
- the rate of min was raised to 400 ° C and incubated at 400 ° C for 60 min.
- the program was temperature-controlled and cooled, and the porous polytetrafluoroethylene hollow fiber membrane having a two-stage pore structure was obtained according to a conventional technique, and the thickness was 158 ⁇ m, and the fiber membrane diameter was less than 3 mm.
- the PTFE hollow fiber membrane does not need support, has stable shape and controllable thickness, and can be used for gas-liquid separation and liquid-liquid separation to achieve precise grading filtration, for example, it is suitable for filtering of two-component or multi-component gas (liquid) body.
- the flux is large, the rejection rate is high, and it is not easy to be polluted (such as the contamination of the multi-liquid immersion membrane), and has the advantages of high efficiency and long-term efficiency.
- the film water contact angle was 168°; the tensile strength was 30 N/mm 2 , and the water pressure resistance was 5 kg/cm 2 .
- Volatile alcohol/acid separation factor [alcohol / acid mass fraction in distillate ⁇ (1 - raw material liquid alcohol / acid mass fraction)] ⁇ [raw material liquid alcohol / acid mass fraction ⁇ (1- distillate alcohol / acid mass fraction)] can reach 10 the above.
- the polytetrafluoroethylene hollow fiber membrane of the invention has a three-stage pore structure, wherein the cavity wall of the first-stage cavity uniformly distributed and interpenetrating has a second-stage cavity uniformly distributed and mutually penetrating, and two stages The holes also penetrate each other, and the through-holes are three-dimensionally penetrated.
- Each level of porous material of the material body is self-contained as a continuous structure.
- the total effective porosity is 85%
- the fiber diameter is 180 ⁇ 20 nm
- the macroporous average pore diameter is 800 nm
- there are average secondary pores of 60 nm in the cavity wall of the macropores and there is an average on the pore walls of the second-stage pores.
- a third-stage hole having a pore diameter of 10 nm.
- the preparation method of the polytetrafluoroethylene porous material is:
- the precursor film is wound up to 5 layers on a cylindrical support mold, sent to a tube furnace for sintering in a vacuum or a protective atmosphere, and sintering is sequentially sintered by program temperature control, and is heated from room temperature at a rate of 5 ° C/min.
- Incubate at 160 ° C for 80 min at 160 ° C; ramp up to 290 ° C at 5 ° C / min, hold at 290 ° C for 60 min; ramp to 360 ° C at 2 ° C / min, hold at 360 ° C for 20 min; at 6 ° C /
- the rate of min is raised to 400 ° C, and kept at 400 ° C for 60 min;
- the program is temperature-controlled and cooled, and a porous polytetrafluoroethylene hollow film having a three-stage pore structure is obtained according to a conventional technique, and has a thickness of 165 ⁇ m and a fiber membrane diameter of less than 3 mm.
- the PTFE hollow fiber membrane does not need support, has stable shape and controllable thickness, and can be used for gas-liquid separation and liquid-liquid separation to achieve precise grading filtration, for example, it is suitable for filtering of two-component or multi-component gas (liquid) body.
- the flux is large, the rejection rate is high, and it is not easy to be polluted (such as the contamination of the multi-liquid immersion membrane), and has the advantages of high efficiency and long-term efficiency.
- the film water contact angle was 170°; the tensile strength was 28 N/mm 2 , and the water pressure resistance was 7 kg/cm 2 .
- Alcohol/acid separation factor [alcohol/acid mass fraction in distillate ⁇ (1 - raw material liquid ethanol mass fraction)] ⁇ [raw material liquid alcohol / acid mass fraction ⁇ (1-distillate alcohol / acid mass fraction)] Can reach more than 10.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Artificial Filaments (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
A polytetrafluoroethylene superfine hollow fiber membrane, comprising a body of polytetrafluoroethylene material, the polytetrafluoroethylene material being fibrous with a fiber diameter of 30-200nm. The body has pore cavities with a pore diameter of 10nm-1000nm and cavity walls formed around the pore cavities in three-dimensional space. The pore cavities are distributed uniformly, each of the pore cavities being three-dimensionally through. The pore cavities are distributed uniformly means that the pore cavities are distributed uniformly in the porous material in a volume of any unit level. The porosity is greater than or equal to 75%, the tensile strength is 15N/mm2 or more, and the water pressure resistance is 3kg/cm2 or more.
Description
本发明涉及一种多孔材料,具体是一种聚四氟乙烯中空纤维膜。The present invention relates to a porous material, in particular to a polytetrafluoroethylene hollow fiber membrane.
含一定数量孔洞的固体叫多孔材料,是一种由贯通或封闭的孔洞构成网络结构的材料。相对连续介质材料而言,多孔材料一般具有相对密度低、比强度高、比表面积高、重量轻、隔音、隔热、渗透性好等优点。按照孔径大小的不同,多孔材料又可以分为微孔(孔径小于2nm)材料、介孔(孔径2-50nm)材料和大孔(孔径大于50nm)材料。A solid containing a certain number of pores is called a porous material and is a material that forms a network structure by through or closed pores. Compared with continuous medium materials, porous materials generally have the advantages of low relative density, high specific strength, high specific surface area, light weight, sound insulation, heat insulation and good permeability. Depending on the size of the pores, the porous material can be divided into microporous (pore size less than 2 nm) material, mesoporous (pore size 2-50 nm) material and macroporous (pore size greater than 50 nm) material.
多孔材料按其材质区分,可分为金属多孔材料和非金属多孔材料。非金属多孔材料一般具有比表面积大、密度小、热导率小、相对密度小、孔隙率大等特点,在催化剂(包括载体)、吸附剂、保温、绝热、污水和废气处理、过滤液体和气体(甚至细菌)、轻质建筑材料,环保、改良土壤、化工等领域具有广泛的应用前景。其中,聚四氟乙烯多孔膜材料以其温度稳定性、化学稳定性、电绝缘、阻燃、自润滑等性能,其应用范围极广。然而,由于孔结构的随机性、不规则性,其仍然不能满足很多应用性能。Porous materials are classified according to their materials and can be classified into metal porous materials and non-metallic porous materials. Non-metallic porous materials generally have the characteristics of large specific surface area, small density, small thermal conductivity, small relative density, and high porosity. They are used in catalysts (including carriers), adsorbents, heat preservation, heat insulation, sewage and waste gas treatment, filtration of liquids, and Gas (even bacteria), lightweight building materials, environmental protection, soil improvement, chemical industry and other fields have broad application prospects. Among them, the polytetrafluoroethylene porous membrane material has a wide application range due to its temperature stability, chemical stability, electrical insulation, flame retardancy and self-lubricating properties. However, due to the randomness and irregularity of the pore structure, it still cannot satisfy many application properties.
在很多应用中,都需要其多孔材料本身均匀,其孔径大小、孔的分布均匀,使得性能均匀一致,但实际上,很多多孔材料达不到此要求,其均匀性补足;尽管有的材料自称达到了较高的均匀性,但其均匀性仍是大体积尺度下的均匀性,若用小体积尺度进行衡量,比如在材料上任取多块体积不大于一立方厘米的三维体,分别测其质量,其均匀程度差异仍然非常大,因此造成聚四氟乙烯多孔膜材料的各种性能如强度、弹性模量、通量等的不均匀,严重影响其功能。In many applications, the porous material itself needs to be uniform, its pore size and pore distribution are uniform, so that the performance is uniform, but in fact, many porous materials do not meet this requirement, and their uniformity complements; although some materials claim to be self-proclaimed Achieve higher uniformity, but its uniformity is still uniformity on a large volume scale. If it is measured by a small volume scale, for example, if a plurality of three-dimensional bodies having a volume of not more than one cubic centimeter are taken on the material, respectively, The quality, the degree of uniformity is still very large, thus causing various properties of the polytetrafluoroethylene porous membrane material such as strength, elastic modulus, flux and the like, which seriously affect its function.
发明内容Summary of the invention
本发明的目的在于给出结构适宜、可控、高度均匀的聚四氟乙烯中空纤维膜。The object of the present invention is to provide a polytetrafluoroethylene hollow fiber membrane which is structurally suitable, controllable and highly uniform.
本发明的目的是通过以下措施实现的:The object of the invention is achieved by the following measures:
一种聚四氟乙烯超细中空纤维膜,包括聚四氟乙烯材料本体,聚四氟乙烯呈纤维状,纤维直径为30~200nm,本体具有10nm~1000nm孔径的孔腔以及呈三维空间围绕孔腔形成的腔壁,其孔腔呈均匀性分布,各孔腔均三维贯通,孔腔呈均匀性分布是指各孔腔在多孔材料上任意单位级体积下呈均匀性分布;孔隙率≥75%,拉伸强度15N/mm2以上,耐水压3kg/cm2以上。A polytetrafluoroethylene ultrafine hollow fiber membrane comprising a body of polytetrafluoroethylene material, a polytetrafluoroethylene fiber, a fiber diameter of 30-200 nm, a body having a pore diameter of 10 nm to 1000 nm, and a three-dimensional space surrounding the hole The cavity wall formed by the cavity has a uniform distribution of pores, and each cavity is three-dimensionally penetrated. The uniform distribution of the cavity means that each cavity has a uniform distribution under arbitrary unit volume on the porous material; porosity ≥75 %, tensile strength 15 N/mm 2 or more, water pressure resistance 3 kg/cm 2 or more.
具体的,上述聚四氟乙烯中空纤维膜,具有30~1000nm孔径的孔腔以及呈三维空间
围绕孔腔形成的腔壁,腔壁上设置10~100nm的下级孔腔,各级孔腔均各自三维贯通且各级孔腔相互间也彼此贯通;孔腔均呈均匀性分布,孔腔呈均匀性分布是指各孔腔在多孔材料上任意单位级体积下呈均匀性分布。Specifically, the above polytetrafluoroethylene hollow fiber membrane has a pore diameter of 30 to 1000 nm and is in a three-dimensional space.
Around the cavity wall formed by the cavity, a lower hole of 10 to 100 nm is disposed on the cavity wall, and each of the holes is three-dimensionally penetrated and the holes of each stage are also mutually connected; the holes are uniformly distributed, and the cavity is The uniformity distribution means that the pores are uniformly distributed at any unit volume on the porous material.
具体地,上述单位级体积是指立方厘米级或立方毫米级或更小单位级体积。Specifically, the above unit-level volume means a cubic centimeter-level or cubic millimeter-level or smaller unit-level volume.
更具体地,上述孔腔呈均匀性分布是指在该多孔材料上任取的体积不大于一立方厘米且相同大小的各三维体,它们的质量基本相当。More specifically, the uniform distribution of the above-mentioned cavities means that each of the three-dimensional bodies having a volume of not more than one cubic centimeter and the same size on the porous material is substantially equivalent in mass.
更具体地,上述质量基本相当是指在多孔材料上任取的多个体积不大于一立方厘米且相同大小的三维体,分别称其质量,得到它们质量的平均值,而任一三维体质量相对于质量平均值的偏差绝对值不大于三维体质量平均值的4%。More specifically, the above-mentioned mass is substantially equivalent to a plurality of three-dimensional bodies having a volume of not more than one cubic centimeter and the same size, which are respectively referred to as a mass, and an average value of their masses is obtained, and any three-dimensional mass is relatively The absolute value of the deviation from the mass average is not more than 4% of the average of the three-dimensional body mass.
进一步地,在该多级材料上任取的体积不大于一立方毫米的相同大小的三维体,它们质量基本相当。Further, the three-dimensional bodies of the same size having a volume of not more than one cubic millimeter on the multi-stage material are substantially equivalent in mass.
更具体地,所述质量基本相当是指在多孔材料上任取的多个体积不大于一立方毫米的相同大小的三维体,分别称其质量,得到它们质量的平均值,而任一三维体质量相对于质量平均值的偏差绝对值不大于三维体质量平均值的4%。More specifically, the mass is substantially equivalent to a plurality of three-dimensional bodies of the same size having a volume of not more than one cubic millimeter on the porous material, respectively referred to as masses, and an average value of their masses is obtained, and any three-dimensional mass is obtained. The absolute value of the deviation from the mass average is not more than 4% of the average of the three-dimensional body mass.
优选地,上述聚四氟乙烯中空纤维膜由多级多孔材料构成,本体是以材料孔径大小进行分级的孔腔,及呈三维空间围绕孔腔的腔壁构成,腔壁上设置下级孔腔,各级孔腔均各自三维贯通且各级孔腔相互间也彼此贯通。更具体地,下一级多孔材料构成上一级孔腔的腔壁。上级孔腔的腔壁是由其下级的多级多孔材料复合构成,或是由其下级的各级多孔材料复合构成,可使得材料满足特定的功能需求。Preferably, the polytetrafluoroethylene hollow fiber membrane is composed of a multi-stage porous material, the body is a cavity which is classified by a material pore size, and a cavity wall which surrounds the cavity in a three-dimensional space, and a lower cavity is arranged on the cavity wall, Each of the cavities of each stage is three-dimensionally penetrated and the cavities of the respective stages are also connected to each other. More specifically, the next level of porous material constitutes the wall of the cavity of the upper stage. The cavity wall of the upper cavity is composed of a multi-stage porous material of its lower stage or a composite of porous materials of the lower stage, so that the material can meet specific functional requirements.
具体地,材料本体的每级多孔材料自为一连续结构体。每一级多孔材料的最大外边界与整个材料本体空间边界相当。即每级多孔材料可以作为一级独立的多孔材料存在于本体中,且具有其独自的物化性能。这样的结构可以使得各级多孔材料的物化性能有所差异,在相对固定的材料整个空间中具有不同的物化性能,更好的满足多方面的功能需求。Specifically, each stage of the porous material of the material body is self-contained as a continuous structure. The maximum outer boundary of each level of porous material is comparable to the entire material body space boundary. That is, each grade of porous material can exist in the bulk as a first-order independent porous material, and has its own physical and chemical properties. Such a structure can make the physical and chemical properties of the porous materials of different levels different, and have different physical and chemical properties in the entire space of the relatively fixed materials, and better meet various functional requirements.
1.本发明提供了一种具有多孔结构的聚四氟乙烯中空纤维膜,明确了其结构形式,其孔腔的分级结构形式及其均匀性结构使其能满足多种功能需求。1. The present invention provides a polytetrafluoroethylene hollow fiber membrane having a porous structure, and the structural form thereof is clarified, and the hierarchical structure of the pore cavity and the uniform structure thereof can satisfy various functional requirements.
2.本发明对聚四氟乙烯中空纤维膜的孔腔分布均匀提出了具体而明确的度量方式,明确了是以小单位级体积的尺度下来度量多孔材料以及其多级结构的孔分布均匀性,这样的多孔结构是高度均匀的,从而保证了多孔材料的各个性能的均匀一致性。2. The present invention provides a specific and clear measurement method for the uniform distribution of the pores of the polytetrafluoroethylene hollow fiber membrane, and clarifies the pore distribution uniformity of the porous material and its multi-stage structure on the scale of the small unit volume. Such a porous structure is highly uniform, thereby ensuring uniformity of properties of the porous material.
3.本发明聚四氟乙烯中空纤维膜是三维贯通的,包括每级孔三维连通,以及各级孔
相互三维贯通,贯通性好,能充分满足材料的功能需求。3. The polytetrafluoroethylene hollow fiber membrane of the present invention is three-dimensionally penetrated, including three-dimensional communication of each stage of the hole, and holes of each level
It is three-dimensionally connected to each other and has good penetration, which can fully meet the functional requirements of materials.
4.本发明的聚四氟乙烯中空纤维膜是具有多级粗糙结构的疏水表面。表面水接触角可达到160°以上。4. The polytetrafluoroethylene hollow fiber membrane of the present invention is a hydrophobic surface having a multistage roughness structure. The surface water contact angle can reach 160° or more.
5.聚四氟乙烯多孔纤维膜,如孔分布、分级结构、孔隙率、孔形等结构特性、工艺等与机械强度、耐水压等膜性能有关,本发明本发明的聚四氟乙烯中空纤维膜无需支撑,形态稳定,厚度可控,应用于膜蒸馏过程,通量>42L/m2·h,截留率在99.8%以上,拉伸强度可达到30N/mm2以上,耐水压5kg/cm2以上。5. Polytetrafluoroethylene porous fiber membrane, such as pore distribution, hierarchical structure, porosity, pore shape and other structural characteristics, processes and the like are related to mechanical properties such as mechanical strength, water pressure resistance, etc., the polytetrafluoroethylene hollow fiber of the present invention The membrane does not need support, the shape is stable, the thickness is controllable, and it is applied to the membrane distillation process. The flux is >42L/m 2 ·h, the rejection is above 99.8%, the tensile strength can reach 30N/mm 2 or more, and the water pressure is 5kg/cm. 2 or more.
具体实施方式以本发明技术方案为前提,给出了详细的实施方式,但本发明的保护范围不仅限于下述实施方式。在不脱离和改变本发明上述技术思想情况下,根据本领域的普通技术知识和/或惯用手段,显然还可以做出多种形式的替换或变更,并均应包括在本发明的范围之内。BEST MODE FOR CARRYING OUT THE INVENTION A detailed embodiment is given on the premise of the technical solution of the present invention, but the scope of protection of the present invention is not limited to the following embodiments. It is obvious that various alternatives or modifications can be made without departing from the spirit and scope of the inventions of the present invention. .
实施例1Example 1
本发明的聚四氟乙烯中空纤维膜,具有二级孔结构,其中,均匀分布、相互贯通的第一级孔腔的腔壁上有均匀分布、相互贯通的第二级孔腔,且两级孔相互之间也彼此贯通,所述贯通为三维贯通。材料本体的每级多孔材料自为一连续结构体。总有效孔隙率为75%,纤维直径为150±20nm,大孔平均孔径为0.45μm,在大孔的腔壁上有平均孔径30nm的贯通小孔。The polytetrafluoroethylene hollow fiber membrane of the invention has a secondary pore structure, wherein the cavity wall of the first-stage cavity uniformly distributed and interpenetrating has a second-stage cavity uniformly distributed and interpenetrating, and two stages The holes also penetrate each other, and the through-holes are three-dimensionally penetrated. Each level of porous material of the material body is self-contained as a continuous structure. The total effective porosity is 75%, the fiber diameter is 150±20 nm, the macroporous average pore diameter is 0.45 μm, and there are through-holes having an average pore diameter of 30 nm on the cavity wall of the macropores.
用机械加工方法在该多孔材料上任取9件10mm×10mm×10mm的相同尺寸的三维体,用梅特勒-托利多XP26Microbalance天平测试其质量,结果如表1所示,其中,相对于平均值的偏差绝对值用百分比表示,其值为相对于平均值的偏差绝对值除以质量平均值,由表1可知,其质量偏差不大于4%。9 pieces of 10 mm×10 mm×10 mm three-dimensional bodies of the same size were placed on the porous material by mechanical processing, and the masses were tested with a METTLER TOLEDO XP26 Microbalance balance. The results are shown in Table 1, wherein, relative to the average value The absolute value of the deviation is expressed as a percentage, and the value is the absolute value of the deviation from the average value divided by the mass average value. As can be seen from Table 1, the mass deviation is not more than 4%.
表1Table 1
件号Part Number | 质量(mg)Quality (mg) | 相对于平均值的偏差绝对值(%)Absolute value (%) relative to the mean |
11 | 631.381631.381 | 3.7%3.7% |
22 | 653.399653.399 | 0.4%0.4% |
33 | 665.596665.596 | 1.5%1.5% |
44 | 652.498652.498 | 0.5%0.5% |
55 | 652.918652.918 | 0.5%0.5% |
66 | 662.294662.294 | 1.0%1.0% |
77 | 669.294669.294 | 2.0%2.0% |
88 | 657.379657.379 | 0.2%0.2% |
99 | 658.884658.884 | 0.4%0.4% |
质量平均值Mass average | 655.960655.960 |
该聚四氟乙烯多孔材料的制备方法是:
The preparation method of the polytetrafluoroethylene porous material is:
(1)将固含量60%的聚四氟乙烯乳液,粒径30nm壳聚糖、5%(质量比)聚丙烯酸溶液、20wt%淀粉乳液,均匀混合,按照50∶25∶4∶4的质量比,配成纺丝液;(1) A polytetrafluoroethylene emulsion having a solid content of 60%, a chitosan having a particle size of 30 nm, a 5% (mass ratio) polyacrylic acid solution, and a 20 wt% starch emulsion are uniformly mixed according to the mass of 50:25:4:4. Ratio, formulated into a spinning solution;
(2)在真空条件下,在取向静电纺纤维丝装置中采用静电纺丝方法制取聚四氟乙烯前驱膜;(2) preparing a polytetrafluoroethylene precursor film by using an electrospinning method in an oriented electrospun filament device under vacuum;
(3)将前驱膜缠绕5层到圆筒支撑模上,送入管式炉中在真空或保护气氛中烧结,烧结采用程序控温分段连续烧结,以5℃/min的速率从室温升温到160℃,在160℃保温80min;以5℃/min的速率升温到280℃,在280℃保温60min;以2℃/min的速率升温到360℃,在360℃保温20min;以6℃/min的速率升温到400℃,在400℃保温60min。(3) The precursor film is wound up to 5 layers on a cylindrical support mold, sent to a tube furnace for sintering in a vacuum or a protective atmosphere, and sintering is sequentially sintered by program temperature control, and is heated from room temperature at a rate of 5 ° C/min. Incubate at 160 ° C for 80 min at 160 ° C; ramp up to 280 ° C at 5 ° C / min, hold at 280 ° C for 60 min; ramp to 360 ° C at 2 ° C / min, hold at 360 ° C for 20 min; at 6 ° C / The rate of min was raised to 400 ° C and incubated at 400 ° C for 60 min.
(4)烧结后程序控温冷却,按照常规技术后续处理,得到具有两级孔结构的多孔聚四氟乙烯中空纤维膜,厚度为158μm,纤维膜直径小于3mm。(4) After the sintering, the program was temperature-controlled and cooled, and the porous polytetrafluoroethylene hollow fiber membrane having a two-stage pore structure was obtained according to a conventional technique, and the thickness was 158 μm, and the fiber membrane diameter was less than 3 mm.
该聚四氟乙烯中空纤维膜无需支撑,形态稳定,厚度可控,可用于气液分离和液液分离,实现精确分级过滤,比如其适用于两元或多元气(液)体的滤过,其通量大,截留率高,不易被污染(如多元液体的浸润膜污染),具有高效长效的优势。膜水接触角168°;拉伸强度30N/mm2,耐水压5kg/cm2。The PTFE hollow fiber membrane does not need support, has stable shape and controllable thickness, and can be used for gas-liquid separation and liquid-liquid separation to achieve precise grading filtration, for example, it is suitable for filtering of two-component or multi-component gas (liquid) body. The flux is large, the rejection rate is high, and it is not easy to be polluted (such as the contamination of the multi-liquid immersion membrane), and has the advantages of high efficiency and long-term efficiency. The film water contact angle was 168°; the tensile strength was 30 N/mm 2 , and the water pressure resistance was 5 kg/cm 2 .
如,应用于酸/醇-水-非挥发溶质体系的膜蒸馏中,总通量可达到42kg/m2·h以上,体系中非挥发溶质截留率在99.8%以上,挥发醇/酸分离因子=[馏出液中醇/酸质量分数×(1-原料液醇/酸质量分数)]÷[原料液醇/酸质量分数×(1-馏出液醇/酸质量分数)]可达到10以上。For example, in membrane distillation applied to acid/alcohol-water-non-volatile solute system, the total flux can reach above 42kg/m 2 ·h, and the non-volatile solute rejection in the system is above 99.8%. Volatile alcohol/acid separation factor = [alcohol / acid mass fraction in distillate × (1 - raw material liquid alcohol / acid mass fraction)] ÷ [raw material liquid alcohol / acid mass fraction × (1- distillate alcohol / acid mass fraction)] can reach 10 the above.
实施例2Example 2
本发明的聚四氟乙烯中空纤维膜,具有三级孔结构,其中,均匀分布、相互贯通的第一级孔腔的腔壁上有均匀分布、相互贯通的第二级孔腔,且两级孔相互之间也彼此贯通,所述贯通为三维贯通。材料本体的每级多孔材料自为一连续结构体。总有效孔隙率为85%,纤维直径为180±20nm,大孔平均孔径为800nm,在大孔的腔壁上有平均孔径60nm的贯通二级孔,在第二级孔的孔壁上有平均孔径10nm贯通的第三级孔。The polytetrafluoroethylene hollow fiber membrane of the invention has a three-stage pore structure, wherein the cavity wall of the first-stage cavity uniformly distributed and interpenetrating has a second-stage cavity uniformly distributed and mutually penetrating, and two stages The holes also penetrate each other, and the through-holes are three-dimensionally penetrated. Each level of porous material of the material body is self-contained as a continuous structure. The total effective porosity is 85%, the fiber diameter is 180±20 nm, the macroporous average pore diameter is 800 nm, and there are average secondary pores of 60 nm in the cavity wall of the macropores, and there is an average on the pore walls of the second-stage pores. A third-stage hole having a pore diameter of 10 nm.
用机械加工方法在该多孔材料上任取9件10mm×10mm×10mm的相同尺寸的三维体,用梅特勒-托利多XP26Microbalance天平测试其质量,结果如表1所示,其中,相对于平均值的偏差绝对值用百分比表示,其值为相对于平均值的偏差绝对值除以质量平均值,由表2可知,其质量偏差不大于4%。9 pieces of 10 mm×10 mm×10 mm three-dimensional bodies of the same size were placed on the porous material by mechanical processing, and the masses were tested with a METTLER TOLEDO XP26 Microbalance balance. The results are shown in Table 1, wherein, relative to the average value The absolute value of the deviation is expressed as a percentage, and the value is the absolute value of the deviation from the average value divided by the mass average value. As can be seen from Table 2, the mass deviation is not more than 4%.
表2Table 2
件号Part Number | 质量(mg)Quality (mg) | 相对于平均值的偏差绝对值(%)Absolute value (%) relative to the mean |
11 | 510.066510.066 | 0.5%0.5% |
22 | 500.721500.721 | 1.3%1.3% |
33 | 500.838500.838 | 1.3%1.3% |
44 | 511.821511.821 | 0.9%0.9% |
55 | 510.414510.414 | 0.6%0.6% |
66 | 509.184509.184 | 0.3%0.3% |
77 | 513.855513.855 | 1.3%1.3% |
88 | 500.251500.251 | 1.4%1.4% |
99 | 510.000510.000 | 0.5%0.5% |
质量平均值Mass average | 507.461507.461 |
该聚四氟乙烯多孔材料的制备方法是:The preparation method of the polytetrafluoroethylene porous material is:
(1)将PTFE细粉末、分子量为1000的聚乙二醇混合,搅拌加热至380℃,持续搅拌60min,快速冷却至室温进行破碎,在零下摄氏度进行粉碎得到聚四氟乙烯颗粒;(1) mixing PTFE fine powder, polyethylene glycol having a molecular weight of 1000, stirring and heating to 380 ° C, stirring for 60 min, rapidly cooling to room temperature for crushing, and pulverizing at minus Celsius to obtain polytetrafluoroethylene particles;
(2)将粒径为200nm聚四氟乙烯颗粒分散配置为固含量60%乳液,将其与粒径100nm壳聚糖、5%(质量比)聚丙烯酸溶液、20wt%淀粉乳液,均匀混合,按照50∶25∶4∶4的质量比,配成纺丝液;(2) dispersing the polytetrafluoroethylene particles having a particle diameter of 200 nm into a 60% solid content emulsion, and uniformly mixing them with a particle size of 100 nm chitosan, a 5% (mass ratio) polyacrylic acid solution, and a 20 wt% starch emulsion. According to a mass ratio of 50:25:4:4, a spinning solution is prepared;
(3)在真空条件下,在取向静电纺纤维丝装置中采用静电纺丝方法制取聚四氟乙烯前驱膜;(3) preparing a polytetrafluoroethylene precursor film by using an electrospinning method in an oriented electrospinning fiber device under vacuum conditions;
(4)将前驱膜缠绕5层到圆筒支撑模上,送入管式炉中在真空或保护气氛中烧结,烧结采用程序控温分段连续烧结,以5℃/min的速率从室温升温到160℃,在160℃保温80min;以5℃/min的速率升温到290℃,在290℃保温60min;以2℃/min的速率升温到360℃,在360℃保温20min;以6℃/min的速率升温到400℃,在400℃保温60min;(4) The precursor film is wound up to 5 layers on a cylindrical support mold, sent to a tube furnace for sintering in a vacuum or a protective atmosphere, and sintering is sequentially sintered by program temperature control, and is heated from room temperature at a rate of 5 ° C/min. Incubate at 160 ° C for 80 min at 160 ° C; ramp up to 290 ° C at 5 ° C / min, hold at 290 ° C for 60 min; ramp to 360 ° C at 2 ° C / min, hold at 360 ° C for 20 min; at 6 ° C / The rate of min is raised to 400 ° C, and kept at 400 ° C for 60 min;
(5)烧结后程序控温冷却,按照常规技术后续处理,得到具有三级孔结构的多孔聚四氟乙烯中空膜,厚度为165μm,纤维膜直径小于3mm。(5) After the sintering, the program is temperature-controlled and cooled, and a porous polytetrafluoroethylene hollow film having a three-stage pore structure is obtained according to a conventional technique, and has a thickness of 165 μm and a fiber membrane diameter of less than 3 mm.
该聚四氟乙烯中空纤维膜无需支撑,形态稳定,厚度可控,可用于气液分离和液液分离,实现精确分级过滤,比如其适用于两元或多元气(液)体的滤过,其通量大,截留率高,不易被污染(如多元液体的浸润膜污染),具有高效长效的优势。膜水接触角170°;拉伸强度28N/mm2,耐水压7kg/cm2。The PTFE hollow fiber membrane does not need support, has stable shape and controllable thickness, and can be used for gas-liquid separation and liquid-liquid separation to achieve precise grading filtration, for example, it is suitable for filtering of two-component or multi-component gas (liquid) body. The flux is large, the rejection rate is high, and it is not easy to be polluted (such as the contamination of the multi-liquid immersion membrane), and has the advantages of high efficiency and long-term efficiency. The film water contact angle was 170°; the tensile strength was 28 N/mm 2 , and the water pressure resistance was 7 kg/cm 2 .
如,应用于多元(或混合)醇/酸-水-非挥发溶质体系的膜蒸馏中,总通量可达到42kg/m2·h以上,体系中非挥发溶质截留率在99.9%以上,挥发醇/酸分离因子=[馏出液中醇/酸质量分数×(1-原料液乙醇质量分数)]÷[原料液醇/酸质量分数×(1-馏出液醇/酸质量分数)]可达到10以上。
For example, in membrane distillation of multi-component (or mixed) alcohol/acid-water-non-volatile solute system, the total flux can reach above 42kg/m 2 ·h, and the non-volatile solute rejection in the system is above 99.9%. Alcohol/acid separation factor = [alcohol/acid mass fraction in distillate × (1 - raw material liquid ethanol mass fraction)] ÷ [raw material liquid alcohol / acid mass fraction × (1-distillate alcohol / acid mass fraction)] Can reach more than 10.
Claims (11)
- 一种聚四氟乙烯中空纤维膜,包括聚四氟乙烯材料本体,聚四氟乙烯呈纤维状,纤维直径为30~200nm,本体具有10nm~1000nm孔径的孔腔以及呈三维空间围绕孔腔形成的腔壁,孔腔呈均匀性分布,各孔腔均三维贯通,孔腔呈均匀性分布是指各孔腔在多孔材料上任意单位级体积下呈均匀性分布;孔隙率≥75%,拉伸强度15N/mm2以上,耐水压3kg/cm2以上。A polytetrafluoroethylene hollow fiber membrane comprising a body of polytetrafluoroethylene material, a polytetrafluoroethylene fiber, a fiber diameter of 30-200 nm, a body having a pore diameter of 10 nm to 1000 nm, and a three-dimensional space formed around the cavity The cavity wall and the cavity are uniformly distributed, and each cavity is three-dimensionally penetrated. The uniform distribution of the cavity means that each cavity is uniformly distributed under arbitrary unit volume on the porous material; porosity is ≥75%, pulling The tensile strength is 15 N/mm 2 or more, and the water pressure resistance is 3 kg/cm 2 or more.
- 如权利要求1所述聚四氟乙烯中空纤维膜,具有30~1000nm孔径的孔腔以及呈三维空间围绕孔腔形成的腔壁,腔壁上设置10~100nm的下级孔腔,各级孔腔均各自三维贯通且各级孔腔相互间也彼此贯通;孔腔均呈均匀性分布,孔腔呈均匀性分布是指各孔腔在多孔材料上任意单位级体积下呈均匀性分布。The polytetrafluoroethylene hollow fiber membrane according to claim 1, comprising a cavity having a pore diameter of 30 to 1000 nm and a cavity wall formed in a three-dimensional space around the cavity, wherein the cavity wall is provided with a lower cavity of 10 to 100 nm, and each cavity is provided. Each of them is three-dimensionally penetrated and the cavities of each stage also penetrate each other; the cavities are uniformly distributed, and the uniform distribution of the cavities means that the cavities are uniformly distributed under arbitrary unit volume on the porous material.
- 如权利要求1或2所述的聚四氟乙烯中空纤维膜,所述单位级体积是指立方厘米级或立方毫米级或更小单位级体积。The polytetrafluoroethylene hollow fiber membrane according to claim 1 or 2, wherein the unit-level volume means a cubic centimeter-scale or cubic millimeter-order or smaller unit-level volume.
- 如权利要求1、2或3所述的聚四氟乙烯中空纤维膜,所孔腔呈均匀性分布是指在该多孔材料上任取的体积不大于一立方厘米且相同大小的各三维体,它们的质量基本相当。The polytetrafluoroethylene hollow fiber membrane according to claim 1, 2 or 3, wherein the uniform distribution of the pores refers to a three-dimensional body having a volume of not more than one cubic centimeter and the same size on the porous material, The quality is basically the same.
- 如权利要求4所述的聚四氟乙烯中空纤维膜,所述质量基本相当是指在多孔材料上任取的多个体积不大于一立方厘米且相同大小的三维体,分别称其质量,得到它们质量的平均值,而任一三维体质量相对于质量平均值的偏差绝对值不大于三维体质量平均值的4%。The polytetrafluoroethylene hollow fiber membrane according to claim 4, wherein the mass is substantially equivalent to a plurality of three-dimensional bodies having a volume of not more than one cubic centimeter and the same size, which are respectively referred to as a mass, and obtained The average of the mass, and the absolute value of the deviation of any three-dimensional body mass from the mass average is not more than 4% of the average of the three-dimensional body mass.
- 如权利要求1-5任一所述的聚四氟乙烯中空纤维膜,在该多级材料上任取的体积不大于一立方毫米的相同大小的三维体,它们质量基本相当。The polytetrafluoroethylene hollow fiber membrane according to any one of claims 1 to 5, wherein three or more volumes of the same size having a volume of not more than one cubic millimeter on the multistage material are substantially equal in mass.
- 如权利要求6所述的聚四氟乙烯中空纤维膜,所述质量基本相当是指在多孔材料上任取的多个体积不大于一立方毫米的相同大小的三维体,分别积其质量,得到它们质量的平均值,而任一三维体质量相对于质量平均值的偏差绝对值不大于三维体质量平均值的4%。The polytetrafluoroethylene hollow fiber membrane according to claim 6, wherein the mass is substantially equivalent to a plurality of three-dimensional bodies of the same size having a volume of not more than one cubic millimeter on the porous material, respectively, and the mass thereof is obtained to obtain them. The average of the mass, and the absolute value of the deviation of any three-dimensional body mass from the mass average is not more than 4% of the average of the three-dimensional body mass.
- 如权利要求1-7任一所述的聚四氟乙烯中空纤维膜,由多级多孔材料构成,本体是以材料孔径大小进行分级的孔腔,及呈三维空间围绕孔腔的腔壁构成,腔壁上设置下级孔腔,各级孔腔均各自三维贯通且各级孔腔相互间也彼此贯通。The polytetrafluoroethylene hollow fiber membrane according to any one of claims 1 to 7, which is composed of a multi-stage porous material, the body is a cavity which is classified by a material pore size, and a cavity wall which surrounds the cavity in a three-dimensional space, A lower-stage cavity is arranged on the cavity wall, and each of the holes of each stage is three-dimensionally penetrated and the holes of each stage are also penetrated each other.
- 如权利要求1-8任一所述的聚四氟乙烯中空纤维膜,下一级多孔材料构成上一级孔腔的腔壁。The polytetrafluoroethylene hollow fiber membrane according to any one of claims 1 to 8, wherein the lower porous material constitutes a cavity wall of the upper stage cavity.
- 如权利要求1-8任一所述的聚四氟乙烯中空纤维膜,上级孔腔的腔壁是由其下级的多级多孔材料复合构成。The polytetrafluoroethylene hollow fiber membrane according to any one of claims 1 to 8, wherein the wall of the upper cavity is composed of a plurality of porous materials of the lower stage.
- 如权利要求1-8任一所述的聚四氟乙烯中空纤维膜,上级孔腔的腔壁是由其下级的各级多孔材料复合构成。 The polytetrafluoroethylene hollow fiber membrane according to any one of claims 1 to 8, wherein the cavity wall of the upper stage cavity is composed of a composite material of the lower stages of the porous material.
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PCT/CN2016/105226 WO2017080455A1 (en) | 2015-11-11 | 2016-11-09 | Polytetrafluoroethylene superfine hollow fiber membrane |
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CN113058441B (en) * | 2021-04-25 | 2022-03-22 | 浙江理工大学 | Preparation method of polytetrafluoroethylene micro-nanofiber membrane with three-level structure |
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US4043331A (en) * | 1974-08-05 | 1977-08-23 | Imperial Chemical Industries Limited | Fibrillar product of electrostatically spun organic material |
CN101530750A (en) * | 2009-04-20 | 2009-09-16 | 浙江理工大学 | Preparation method of polytetrafluoroethylene superfine fiber porous membrane |
CN102151493A (en) * | 2011-03-18 | 2011-08-17 | 上腾新材料科技(苏州)有限公司 | Method for preparing nano polytetrafluoroethylene microporous membrane |
CN103212308A (en) * | 2012-08-01 | 2013-07-24 | 上海市凌桥环保设备厂有限公司 | Polytetrafluoroethylene millipore membrane for purifying PM2.5 |
CN105013344A (en) * | 2014-04-22 | 2015-11-04 | 成都百途医药科技有限公司 | Preparation method of super-hydrophobic polytetrafluoroethylene fiber film |
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JP4659241B2 (en) * | 2001-03-19 | 2011-03-30 | ジャパンゴアテックス株式会社 | Polytetrafluoroethylene membrane and method for producing the same |
CN107537327B (en) * | 2014-03-13 | 2020-01-03 | 成都百途医药科技有限公司 | Polytetrafluoroethylene film and preparation method thereof |
CN103894077B (en) * | 2014-04-10 | 2016-02-24 | 江南大学 | A kind of various dimensions pore structure composite filtering film and preparation method thereof |
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Patent Citations (5)
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US4043331A (en) * | 1974-08-05 | 1977-08-23 | Imperial Chemical Industries Limited | Fibrillar product of electrostatically spun organic material |
CN101530750A (en) * | 2009-04-20 | 2009-09-16 | 浙江理工大学 | Preparation method of polytetrafluoroethylene superfine fiber porous membrane |
CN102151493A (en) * | 2011-03-18 | 2011-08-17 | 上腾新材料科技(苏州)有限公司 | Method for preparing nano polytetrafluoroethylene microporous membrane |
CN103212308A (en) * | 2012-08-01 | 2013-07-24 | 上海市凌桥环保设备厂有限公司 | Polytetrafluoroethylene millipore membrane for purifying PM2.5 |
CN105013344A (en) * | 2014-04-22 | 2015-11-04 | 成都百途医药科技有限公司 | Preparation method of super-hydrophobic polytetrafluoroethylene fiber film |
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CN106669445B (en) | 2020-11-27 |
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