WO2017080094A1 - Gravure printing device based on colour management operating system - Google Patents

Gravure printing device based on colour management operating system Download PDF

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Publication number
WO2017080094A1
WO2017080094A1 PCT/CN2016/000030 CN2016000030W WO2017080094A1 WO 2017080094 A1 WO2017080094 A1 WO 2017080094A1 CN 2016000030 W CN2016000030 W CN 2016000030W WO 2017080094 A1 WO2017080094 A1 WO 2017080094A1
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WO
WIPO (PCT)
Prior art keywords
scraper
blade
shaft
ink
printing
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PCT/CN2016/000030
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French (fr)
Chinese (zh)
Inventor
柴玉强
Original Assignee
运城制版印刷机械制造有限公司
柴玉强
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Application filed by 运城制版印刷机械制造有限公司, 柴玉强 filed Critical 运城制版印刷机械制造有限公司
Publication of WO2017080094A1 publication Critical patent/WO2017080094A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F9/00Rotary intaglio printing presses
    • B41F9/02Rotary intaglio printing presses for multicolour printing

Definitions

  • the utility model relates to a printing device, in particular to a gravure printing device based on a color management operating system.
  • Gravure printing has the characteristics of high printing durability, large thickness of printed ink layer, high printing color, etc. It is widely used in the printing of high-grade printed matter such as paper and film.
  • the graphic portion of the gravure printing plate is recessed by etching, engraving or the like to form a cell; the blank portion is on the same cylinder as the outer circle of the plate cylinder.
  • the plate cylinder is immersed in the ink tank or ink is supplied through the transfer roller to achieve full-face ink application.
  • the squeegee scrapes off the ink in the blank portion of the plate, leaving the ink in the image portion.
  • the substrate, the paper, and the like are passed between the plate roll and the embossing roll after the squeegee is scraped, and the embossing roll is pressed on the back side of the substrate to directly transfer the ink of the concave image to the substrate. . Then enter the hot air circulation system, volatilize the solvent in the ink to achieve the fastening and bonding of the substrate and the color material, and complete the printing process.
  • the main factors affecting color reproduction are: printing speed, blade angle, blade pressure, impression roller pressure, nip width, embossing point position, ink color density, ink viscosity, drying temperature, and the like.
  • the current gravure printing press already has some functions such as printing speed control, drying temperature control, ink viscosity control, film tension control, etc., it is based on single-variable independent indication control, lacking systematicity for specific plate color. The adjustment of the whole machine variable and the memory function of the optimal variable of the used plate roller.
  • the utility model needs to manually adjust each variable one by one, and has the problems of large labor intensity, reduced qualified yield, increased printing cost, etc., and provides a color management operating system based on color management. Gravure printing equipment.
  • a gravure printing device based on a color management operating system comprising a discharging mechanism, a discharging traction mechanism, a material conveying mechanism, a plurality of printing mechanisms, a receiving traction mechanism and a receiving unit, and a plurality of printing mechanisms are arranged at intervals in the discharging traction mechanism and Between the receiving traction mechanisms, the adjacent two printing mechanisms are connected by a material conveying mechanism, and the discharging mechanism is connected to the discharging traction mechanism through a material conveying mechanism, and the discharging traction mechanism is connected to the first printing mechanism through the material conveying mechanism. The last printing mechanism is connected to the receiving traction mechanism through the material conveying mechanism, and the receiving traction mechanism is connected to the receiving mechanism through the material conveying mechanism.
  • the printing mechanism comprises an ink tank and an automatic ink refilling device, a scraper mechanism including a scraper, a scraper shaft, a scraper support shaft, a scraper lower shaft, a scraper upper shaft, a scraper pressurizing cylinder, a scraper height adjusting mechanism, a scraper angle adjusting mechanism,
  • the front and rear position adjustment mechanism of the scraper also includes a drying box and a heating controller, a fan drive motor, a plate roller and a plate roller drive motor, an embossing rubber roller, a rubber roller pressurized cylinder, a pendulum roller and a pendulum roller cylinder, and an electric control system.
  • the electric control system is composed of a PLC system, a human machine interface and a data server;
  • the automatic ink refilling device comprises a jacket disposed on the outer wall of the ink tank and a water temperature controller located on one side of the ink tank and having a heating tube therein, the water temperature An ink temperature controller is arranged in the controller, and the water temperature controller is connected to the jacket through the water pump.
  • the upper part of the jacket is connected through the overflow pipe and the water temperature controller, the ink viscosity controller is installed in the ink tank, and the ink temperature controller and the ink viscosity controller are connected with the PLC system;
  • the scraper height adjusting mechanism comprises a scraper height linear sensor fixed to the wall panel and a height sensing screw mounted on the upper end of the scraper support shaft and opposite to the scraper height linear sensor position, the scraper upper shaft mounting gear, and the scraper support shaft a rack is arranged to mesh with the gear, the gear is connected with the output shaft of the height synchronous motor, and the height synchronous motor adjusts the height adjustment worm shaft transmission by the height adjustment worm wheel lifting; the scraper angle adjusting mechanism is fixed to the scraper support shaft
  • the upper end scraper angle sensor and the angle sensing screw mounted on one end of the scraper shaft and opposite to the scraper angle sensor position, the end of the scraper shaft is equipped with an angle adjusting worm wheel and an angle adjusting worm shaft, and an angle adjusting worm shaft end and an angle synchronous motor output shaft
  • the front and rear position adjustment mechanism of the scraper includes a slide support and a lower slide fixed on the slide support and fixed to the scraper.
  • the lower slide is fixed with a limit screw at one end, and the relative position of the slide support is mounted with a front and rear position sensor of the scraper.
  • the cam locking cylinder is fixed in relative position, and the lower sliding plate is connected with a coarse adjusting screw mechanism at one end, and the coarse adjusting screw mechanism is connected with the front and rear position synchronous motor fixed on the scraper support through the gear transmission mechanism; the signal of the PLC system
  • the collection end is respectively connected with the ink viscosity controller, the ink temperature controller, the blade height linear sensor, the blade angle sensor and the data output end of the blade front and rear position sensor.
  • the signal output ends of the PLC system are respectively connected with the height synchronous motor, the angle synchronous motor and the front and rear.
  • the power input terminal of the position synchronous motor is connected.
  • the plate roller driving motor is a variable frequency driving motor with a speed encoder; an electric control converter is installed on a gas supply circuit of a blade pressurizing cylinder, a rubber roller boosting cylinder and a pendulum roller cylinder, and each electronically controlled inverter is provided.
  • the signal control terminal is connected to the PLC system.
  • the speed encoder is a well-known product, but only functions to adjust and feedback the speed of the motor; the electronically controlled converter is a well-known product, and the pressure is set by an analog electric signal, and the utility model utilizes an electronically controlled converter. Adjustment of blade pressure, rubber roller pressure and floating pendulum roller tension.
  • a hot air temperature detector is installed at the inlet of the drying box, and a wind speed detector is installed at the nozzle of the drying box.
  • the data output end of the hot air temperature detector and the wind speed detector is connected with the signal collecting end of the PLC system, and the heating controller and the fan driving motor are connected.
  • the signal control terminal is connected to the PLC system.
  • an upper sliding plate is added on the sliding plate, and the upper sliding plate and the lower sliding plate are fixed by a locking screw, and one end of the upper sliding plate is connected with a fine adjusting screw mechanism, and an end of the fine adjusting screw mechanism is provided with an adjusting hand wheel and a scraping blade. Fixed with the upper skateboard.
  • the gravure printing device has multiple functions of memory, storage and control of the corresponding plate pattern printing parameters, through input, detection, control, On-line adjustment control of memory and other factors affecting the color reproduction of gravure printing, such as blade angle, blade pressure, stamping roller pressure, drying oven temperature, ink viscosity, ink temperature, etc., to create a good printing environment, to achieve the best Graphic reproduction can simplify the labor intensity of the printing operator, reduce the waste of ink and substrate caused by the initial printing adjustment, reduce the printing cost, shorten the delivery cycle, improve the speed and overprint precision of the whole machine, and have high efficiency. High yield, wide range of promotion value and use value.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 3 is a side view of the ink viscosity temperature control structure of the present invention.
  • Figure 4 is a front elevational view of the blade height and angle adjustment structure of the present invention.
  • Figure 5 is a side view of the blade height and angle adjustment structure of the present invention.
  • Figure 6 is a schematic view showing the structure of the front and rear position adjustment of the scraper according to the present invention.
  • Figure 7 is a cross-sectional view taken along line D-D of Figure 6;
  • Figure 8 is a cross-sectional view taken along line G-G of Figure 6;
  • Figure 9 is a cross-sectional view taken along line H-H of Figure 6;
  • 1-discharge mechanism 2-discharge traction mechanism, 3-material conveying mechanism, 4-printing mechanism, 5-receiving traction mechanism, 6-receiving mechanism, 7-ink barrel, 8-scraping, 9 - scraper shaft, 10-blade bearing shaft, 11-blade lower shaft, 12-blade upper shaft, 13-blade booster cylinder, 14-heating tube, 15-water temperature controller, 16-pump, 17-ink viscosity control Instrument, 18-explosion-proof ink pump, 19-ink tank, 20-blade height linear sensor, 21-height induction screw, 22-gear, 23-rack, 24-height synchronous motor, 25-blade angle sensor, 26-angle Induction screw, 27-angle adjustment worm gear, 28-angle adjustment worm shaft, 29-angle synchronous motor, 30-height adjustment worm gear, 31-height adjustment worm shaft, 32-skate support, 33-low slide, 34-blade Position sensor, 35-cam link, 36-cam lock cylinder, 37-stop screw, 38
  • a gravure printing apparatus based on a color management operating system includes a discharging mechanism 1, a discharging traction mechanism 2, a material conveying mechanism 3, a plurality of printing mechanisms 4, a receiving traction mechanism 5, and a receiving mechanism 6.
  • a plurality of printing mechanisms 4 are arranged between the discharge traction mechanism 2 and the receiving traction mechanism 5, and the adjacent two printing mechanisms 4 are connected by a material conveying mechanism 3, and the discharging mechanism 1 is pulled by the material conveying mechanism 3 and the discharging mechanism.
  • the mechanism 2 is connected, the discharge traction mechanism 2 is connected to the first printing mechanism 4 through the material conveying mechanism 3, the last printing mechanism 4 is connected to the receiving traction mechanism 5 through the material conveying mechanism 3, and the receiving traction mechanism 5 passes through the material conveying mechanism. 3 is connected to the receiving mechanism 6.
  • the printing mechanism 4 includes an ink tank 7 and an automatic ink refilling device, including a scraper 8, a scraper shaft 9, and a scraping
  • the blade holder shaft 10, the blade lower shaft 11, the blade upper shaft 12, the blade mechanism of the blade pressurizing cylinder 13, the blade height adjusting mechanism, the blade angle adjusting mechanism, and the blade front and rear position adjusting mechanism further include a drying box and a heating controller.
  • the electrical control system is composed of PLC system, man-machine interface and data server
  • the color management data set is stored in the data server by the printing machine PLC system, and the PLC system can read the parameters of the color management data set in the data server, and then drive each part of the gravure printing machine to automatically adjust to the required optimal state, the ink
  • the supplier and model and the supplier and model of the printed material can be stored in the data server of the press to retrieve these parameters at any time.
  • the HMI can monitor and parameterize the production site.
  • the signal acquisition end of the PLC system is respectively connected to the data output end of the ink viscosity controller 17, the ink temperature controller, the blade height linear sensor 20, the blade angle sensor 25, and the blade front and rear position sensor 34 as described below, and the signal output of the PLC system.
  • the ends are respectively connected to the power input ends of the height synchronous motor 24, the angle synchronous motor 29, and the front and rear position synchronous motor 41.
  • the automatic ink refilling device comprises a jacket disposed on the outer wall of the ink tank and a water temperature controller 15 located on one side of the ink tank and having a heating tube 14 therein, and the water temperature controller 15 is provided with an ink temperature.
  • the controller is connected to the jacket under the water temperature controller 15 via the water pump 16 , and the upper part of the jacket passes through the overflow pipe and the water temperature controller 15 .
  • the ink tank 7 is equipped with an ink viscosity controller 17 , an ink temperature controller and an ink viscosity.
  • the control unit 17 is connected with the PLC system; in specific use, the outer periphery of the ink barrel adopts a jacket and a water temperature controller for thermostatic water circulation with the jacket to keep the ink temperature constant, and the ink viscosity is controlled by the ink viscosity controller, and the ink viscosity controller can be Communicate with the PLC system.
  • the water temperature controller has a heating tube to keep the internal water temperature to a constant water temperature.
  • the water pump pumps the constant temperature water into the jacket of the ink tank and the ink in the barrel.
  • the heat exchange and the constant temperature water after the heat exchange are returned from the overflow pipe in the upper part of the ink tank to the water temperature controller; when the ink temperature is required to be lower than the working environment temperature, the constant temperature water is straight Pick up from the printing press
  • the matching chiller enters the jacket of the ink tank and overflows from the top to the return pipe of the chiller, and the two are switched by the shut-off valve.
  • the ink is adjusted to the required viscosity and injected into the ink tank.
  • the ink viscosity controller monitors the viscosity of the ink in real time.
  • the ink viscosity controller converts the viscosity data into an electrical signal (voltage/current) through the instrument and transmits it to the PLC system.
  • the PLC system makes a judgment based on the collected electrical signals through the internal calculation and the actual required ink viscosity, thereby achieving the purpose of controlling the viscosity of the ink, and the ink viscosity control can reach an accuracy of 0.1 second.
  • the viscosity controller controls the solvent pump to replenish the solvent in the ink tank to lower the viscosity to a set value, and the constant temperature and constant viscosity ink is pumped into the ink tank 19 by the explosion-proof ink pump 18.
  • the blade height adjustment is realized by the rack and pinion mechanism, and the blade height zero detecting element is installed in the blade height direction, and the predetermined blade height is adjusted by controlling the running time of the synchronous motor to the zero position, and the blade height is adjusted.
  • the adjusting mechanism comprises a blade height linear sensor 20 fixed to the wall panel and a height sensing screw 21 mounted on the upper end of the blade holder shaft 10 and opposite to the position of the blade height linear sensor 20, and the gear 22 is mounted on the upper shaft 12 of the blade.
  • the seat shaft 10 is provided with a rack 23 meshing with the gear 22, the gear 22 is connected to the output shaft of the height synchronous motor 24, and the height synchronous motor 24 is adjusted by the height adjustment worm wheel 30 to adjust the height adjustment of the worm shaft 31 to drive the scraper.
  • the shaft 12 rotates; the adjustment process is: the blade height linear sensor is fixed on the wall plate, and the height sensing screw moves up and down with the blade support shaft, and the predetermined blade height linear sensor detects the height sensing screw as the height zero position, and the height is controlled.
  • the timing of the synchronous motor starting from the zero position enables the adjustment of the blade height.
  • the blade angle is adjusted by a worm gear mechanism, and the blade angle adjustment mechanism includes a blade angle sensor 25 fixed to the upper end of the blade holder shaft 10 and mounted at one end of the blade shaft and opposite to the blade angle sensor 25.
  • the angle sensing screw 26 is mounted on one end of the blade shaft 9 with an angle adjusting worm wheel 27 and an angle adjusting worm shaft 28, and an angle adjusting worm shaft 28 end and an angle synchronous motor 29
  • the output shaft is connected; the adjustment process is: the angle synchronous motor drive angle adjusts the rotation of the worm shaft, and the angle adjustment worm wheel and the scraper shaft rotate, the shaft end of the scraper shaft is equipped with an angle sensing screw, and the blade angle sensor is fixed on the blade support shaft, When the blade angle sensor detects the angle sensing screw, it is the zero position of the blade shaft.
  • the adjustment of the blade's predetermined angle is achieved by controlling the time at which the angle synchronizing motor starts from the zero position. After the scraper is at a suitable angle, the scraper pressurizes the cylinder and the scraper scrapes the ink.
  • the blade front and rear position adjustment mechanism includes a slide support 32 and a lower slide 33 on the slide support.
  • the upper slide 33 is provided with an upper slide 38, and the upper slide 38 and the lower slide 33 pass.
  • the locking screw 39 is fixed, and the upper slide plate 38 is connected with a fine adjustment screw mechanism 40 at one end thereof.
  • the end of the fine adjustment screw mechanism 40 is provided with an adjustment hand wheel, and the scraper 8 is fixed to the upper slide 38.
  • the limit plate 37 is fixed at one end of the lower slide plate 33, and the front and rear position sensor 34 of the blade is mounted at the relative position of the slide plate holder 32. Each time the parking plate is stopped, the lower slide plate returns to the position where the position sensor of the blade is moved forward and backward.
  • the relative position of the slide support 32 and the lower slide 33 is fixed by the cam link 35 and the cam lock cylinder 36.
  • the lower slide 33 is connected with a coarse screw mechanism at one end, and the coarse screw mechanism is fixed by the gear transmission mechanism.
  • the front and rear position synchronous motor 41 on the blade holder is connected; the adjustment process is: the power of the front and rear position synchronous motor fixed on the blade support shaft drives the coarse adjustment screw mechanism to rotate by the gear transmission mechanism, and the lower slide plate passes the coarse adjustment screw mechanism Slide on the slide support, the upper slide slides back and forth on the slide plate by adjusting the hand wheel and the fine adjustment screw mechanism.
  • the lower slide and the upper slide are fixed by the locking screw, and the end of the locking screw has a rotating handle.
  • the cam When driving normally, the cam locks the cylinder to extend, the cam link is disengaged, and the lower slide is relatively movable with the slide support.
  • the lower slide By controlling the running time of the front and rear position synchronous motor, the lower slide is brought to a predetermined position, and the cam lock cylinder is retracted. Perform test printing to observe the gray scale on both sides of the test print. If it needs to be adjusted again, open the lock screw, rotate the adjustment handwheel, drive the fine adjustment screw mechanism, and then adjust the upper and lower slides along the lower slide to realize the scraper. The purpose of fine tuning.
  • the printing speed of the machine is improved.
  • the traditional method is to increase or decrease the printing speed through the operation panel buttons of each printing color group.
  • the utility model directly sets the printing speed of the machine by using the PLC system and the human-machine interface, and the machine is raised. The speed is automatically stopped after the actual speed is set, and the design speed accuracy can reach 0.1m/min.
  • the speed encoder feeds back the measured motor speed signal to the PLC system, and the PLC system transmits the signal to the inverter, and then adjusts the motor speed, and through constant adjustment, it is consistent with the set printing speed;
  • An electric control converter is installed on the air supply circuit of the blade pressurizing cylinder, the rubber roller boosting cylinder and the pendulum roller cylinder, and the signal control end of each electronically controlled converter is connected with the PLC system.
  • the scraper uses a doctor blade to scrape off the ink of the non-image part of the printing plate, and the embossing rubber roller transfers the ink of the graphic part on the printing plate to the substrate through the pressure roller pressurized cylinder, and the pressure adjustment of both is adopted.
  • the control converter realizes that during the printing process, the pressure of the embossing roller can be controlled by the PLC system and the man-machine interface, and only the required pressure is input in the man-machine interface, and the PLC system directly drives the electronically controlled converter through internal calculation to obtain the required
  • the voltage can realize the uniformity of the printing color group pressure and the setting is simple and convenient. Control accuracy can reach 0.1Kg.
  • the tension of each section is controlled by the pendulum roller.
  • the pendulum roller cylinder adjusts the pressure through the electronically controlled inverter. During the printing process, the tension plays a very important role, often due to various factors, the tension is given and the film is actually The tension is more or less biased.
  • the electronic control inverter can realize the online control of tension.
  • the control precision can reach 0.1Kg, and the man-machine interface can be used to achieve centralized control of the tension.
  • the electronically controlled converter utilizes electrical signals ( Voltage 0-10V / current 4-20MA) directly adjusts the pressure of the floating pendulum bar, thus regulating the tension.
  • a hot air temperature detector is installed at the inlet of the drying box, and a wind speed detector is installed at the nozzle of the drying box.
  • the data output end of the hot air temperature detector and the wind speed detector is connected with the signal collecting end of the PLC system, and the signals of the heating controller and the fan driving motor are connected.
  • the control terminal is connected to the PLC system.
  • the utility model utilizes a programmable controller PLC and an interactive human-machine interface HMI to collect and control the drying box temperature of each printing color group and the wind speed at the nozzle of the drying box through an international unified standard MODBUS communication protocol technology, and the temperature precision of the collection and design can be It reaches 0.1 degree, the temperature execution accuracy is plus or minus 1 degree, and the temperature centralized control and acquisition are realized, and the real-time performance is strong.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

Provided is a gravure printing device based on a colour management operating system, comprising a material feeding mechanism (1), a material feeding traction mechanism (2), a material transmission mechanism (3), a number of printing mechanisms (4), a material collecting traction mechanism (5) and a material collecting mechanism (6), wherein the number of printing mechanisms are arranged at intervals between the material feeding traction mechanism and the material collecting traction mechanism; two adjacent printing mechanisms are connected to each other via the material transmission mechanism; the material feeding mechanism is connected to the material feeding traction mechanism via the material transmission mechanism; the material feeding traction mechanism is connected to the first printing mechanism via the material transmission mechanism; the last printing mechanism is connected to the material collecting traction mechanism via the material transmission mechanism; and the material collecting traction mechanism is connected to the material collecting mechanism via the material transmission mechanism. The device reduces printing costs, shortens a delivery cycle, improves the speed of the whole machine and the overprint accuracy, and has high efficiency and a high yield.

Description

基于色彩管理操作系统的凹版印刷设备Gravure printing equipment based on color management operating system 技术领域Technical field
本实用新型涉及一种印刷设备,具体为一种基于色彩管理操作系统的凹版印刷设备。The utility model relates to a printing device, in particular to a gravure printing device based on a color management operating system.
背景技术Background technique
凹版印刷具有耐印率高、印品墨层厚度大、印刷色调高等特征,广泛应用于纸张、薄膜等高档印刷品的印刷。凹版印刷机印版的图文部分通过腐蚀、雕刻等方式凹下,形成网穴;空白部分与印版辊筒的外圆在同一柱面上。印刷时,印版辊筒浸于墨槽或通过传墨辊给墨,实现全版面着墨。版辊转动的过程中,刮墨刀将印版上空白部分的油墨刮清,留下图文部分的油墨。薄膜、纸张等承印物由刮墨刀刮过之后的版辊和压印胶辊中间通过,压印辊筒在承印物的背面加压,使凹下图文部分的油墨直接转移到承印物上。然后进入热风循环系统,将油墨中的溶剂挥发掉,实现承印物与色料的紧固粘接,完成印刷环节。Gravure printing has the characteristics of high printing durability, large thickness of printed ink layer, high printing color, etc. It is widely used in the printing of high-grade printed matter such as paper and film. The graphic portion of the gravure printing plate is recessed by etching, engraving or the like to form a cell; the blank portion is on the same cylinder as the outer circle of the plate cylinder. At the time of printing, the plate cylinder is immersed in the ink tank or ink is supplied through the transfer roller to achieve full-face ink application. During the rotation of the plate roll, the squeegee scrapes off the ink in the blank portion of the plate, leaving the ink in the image portion. The substrate, the paper, and the like are passed between the plate roll and the embossing roll after the squeegee is scraped, and the embossing roll is pressed on the back side of the substrate to directly transfer the ink of the concave image to the substrate. . Then enter the hot air circulation system, volatilize the solvent in the ink to achieve the fastening and bonding of the substrate and the color material, and complete the printing process.
在凹版印刷过程中,影响色彩再现的主要因素有:印刷速度、刮刀角度、刮刀压力、压印胶辊压力、压区宽度、压印点位置、油墨色浓度、油墨粘度、干燥温度等。虽然目前的凹版印刷机已具有一些印刷速度控制、干燥温度控制、油墨粘度控制、料膜张力控制等功能,但是都是基于单变量的独立的指示控制,缺少针对特定版辊色彩的系统性的印刷机整机变量调整,以及对已使用版辊最优变量的记忆功能。这样,在印刷作业前期,印刷操作工要实现客户要求的印刷效果,需要对各个变量进行逐个调整,无量化和记忆功能,劳动强度很大,并且一些变量的调整是需要停机并依靠操作人员的经验来调整的,比如刮刀高度、刮刀角度、刮刀前后位置等变量,带有一定的盲目性,如果这些位置调整的不合适,势必会 造成挂脏、跑墨、刀线等一系列的印刷问题,导致印刷品的合格成品率降低,势必造成了油墨、承印物等的浪费,增加了印刷成本,延长了交货周期,后续的废料处理也给生态环境造成很大压力,而且单纯依靠人眼去目测,是需要花费很长时间来调整好刮刀高度和角度的,无法满足现在高速、高精度印刷机的发展要求。In the gravure printing process, the main factors affecting color reproduction are: printing speed, blade angle, blade pressure, impression roller pressure, nip width, embossing point position, ink color density, ink viscosity, drying temperature, and the like. Although the current gravure printing press already has some functions such as printing speed control, drying temperature control, ink viscosity control, film tension control, etc., it is based on single-variable independent indication control, lacking systematicity for specific plate color. The adjustment of the whole machine variable and the memory function of the optimal variable of the used plate roller. In this way, in the early stage of the printing operation, the printing operator must realize the printing effect required by the customer, and need to adjust each variable one by one, without quantification and memory function, labor intensity is great, and some variables are adjusted to require downtime and rely on the operator. Experience to adjust, such as the height of the blade, the angle of the blade, the position of the blade before and after, etc., with a certain degree of blindness, if these positions are not adjusted properly, it is bound to A series of printing problems such as hanging dirty, running ink, knife line, etc., resulting in a decrease in the qualified yield of printed matter, which will inevitably result in waste of ink, substrate, etc., increase printing costs, extend the delivery cycle, and follow up the waste disposal. It also puts a lot of pressure on the ecological environment, and it is necessary to take a long time to adjust the height and angle of the scraper by simply relying on the human eye to visually measure it, which cannot meet the development requirements of the current high-speed and high-precision printing presses.
发明内容Summary of the invention
本实用新型为了解决现有凹版印刷设备无量化和记忆功能,需要对各个变量进行逐个手工调整,存在劳动强度大、合格成品率降低、增加印刷成本等问题,提供了一种基于色彩管理操作系统的凹版印刷设备。In order to solve the problem of non-quantization and memory of the existing gravure printing equipment, the utility model needs to manually adjust each variable one by one, and has the problems of large labor intensity, reduced qualified yield, increased printing cost, etc., and provides a color management operating system based on color management. Gravure printing equipment.
本实用新型是采用如下技术方案实现的:The utility model is realized by the following technical solutions:
一种基于色彩管理操作系统的凹版印刷设备,包括放料机构、放料牵引机构、物料传送机构、若干印刷机构、收料牵引机构和收料单元,若干印刷机构间隔布置在放料牵引机构与收料牵引机构之间,相邻两印刷机构之间通过物料传送机构相连,放料机构通过物料传送机构与放料牵引机构相连,放料牵引机构通过物料传送机构与第一个印刷机构相连,最后一个印刷机构通过物料传送机构与收料牵引机构相连,收料牵引机构通过物料传送机构与收料机构相连。A gravure printing device based on a color management operating system, comprising a discharging mechanism, a discharging traction mechanism, a material conveying mechanism, a plurality of printing mechanisms, a receiving traction mechanism and a receiving unit, and a plurality of printing mechanisms are arranged at intervals in the discharging traction mechanism and Between the receiving traction mechanisms, the adjacent two printing mechanisms are connected by a material conveying mechanism, and the discharging mechanism is connected to the discharging traction mechanism through a material conveying mechanism, and the discharging traction mechanism is connected to the first printing mechanism through the material conveying mechanism. The last printing mechanism is connected to the receiving traction mechanism through the material conveying mechanism, and the receiving traction mechanism is connected to the receiving mechanism through the material conveying mechanism.
所述印刷机构包括墨桶及自动加墨装置、含有刮刀、刮刀转轴、刮刀支座轴、刮刀下轴、刮刀上轴、刮刀增压气缸的刮刀机构以及刮刀高度调整机构、刮刀角度调整机构、刮刀前后位置调整机构,还包含干燥箱及加热控制器、风机驱动电机、版辊及版辊驱动电机、压印胶辊、胶辊增压气缸、摆辊及摆辊气缸、电气控制系统,所述电气控制系统由PLC系统、人机界面及数据服务器组成;所述自动加墨装置包括设置在墨桶外壁上的夹套及位于墨桶一侧、并且内设加热管的水温控制器,水温控制器内设有油墨温度控制仪,水温控制器下方经水泵与夹套连通, 夹套上部通过溢流管与水温控制器上方贯通,墨桶内安装有油墨粘度控制仪,油墨温度控制仪、油墨粘度控制仪与PLC系统连接;The printing mechanism comprises an ink tank and an automatic ink refilling device, a scraper mechanism including a scraper, a scraper shaft, a scraper support shaft, a scraper lower shaft, a scraper upper shaft, a scraper pressurizing cylinder, a scraper height adjusting mechanism, a scraper angle adjusting mechanism, The front and rear position adjustment mechanism of the scraper also includes a drying box and a heating controller, a fan drive motor, a plate roller and a plate roller drive motor, an embossing rubber roller, a rubber roller pressurized cylinder, a pendulum roller and a pendulum roller cylinder, and an electric control system. The electric control system is composed of a PLC system, a human machine interface and a data server; the automatic ink refilling device comprises a jacket disposed on the outer wall of the ink tank and a water temperature controller located on one side of the ink tank and having a heating tube therein, the water temperature An ink temperature controller is arranged in the controller, and the water temperature controller is connected to the jacket through the water pump. The upper part of the jacket is connected through the overflow pipe and the water temperature controller, the ink viscosity controller is installed in the ink tank, and the ink temperature controller and the ink viscosity controller are connected with the PLC system;
所述刮刀高度调整机构包括固定于墙板上的刮刀高度直线传感器及安装在刮刀支座轴上端、并与刮刀高度直线传感器位置相对的高度感应螺钉,刮刀上轴安装齿轮,刮刀支座轴上设有与齿轮相互啮合的齿条,齿轮与高度同步电机的输出轴连接,高度同步电机通过高度调整蜗轮的升降来调整高度调整蜗杆轴传动;所述刮刀角度调整机构包括固定在刮刀支座轴上端的刮刀角度传感器及安装在刮刀转轴一端、并与刮刀角度传感器位置相对的角度感应螺钉,刮刀转轴一端安装有角度调整蜗轮及角度调整蜗杆轴,角度调整蜗杆轴一端与角度同步电机的输出轴连接;所述刮刀前后位置调整机构包括滑板支座及位于滑板支座上并与刮刀固定的下滑板,下滑板一端固定有限位螺钉,滑板支座的相对位置安装有刮刀前后位置传感器,滑板支座与下滑板之间通过凸轮连杆及凸轮锁紧气缸进行相对位置固定,下滑板一端连有粗调丝杆机构,粗调丝杆机构通过齿轮传动机构与固定在刮刀支座上的前后位置同步电机连接;所述PLC系统的信号采集端分别与油墨粘度控制仪、油墨温度控制仪、刮刀高度直线传感器、刮刀角度传感器及刮刀前后位置传感器的数据输出端连接,PLC系统的信号输出端分别与高度同步电机、角度同步电机及前后位置同步电机的动力输入端连接。The scraper height adjusting mechanism comprises a scraper height linear sensor fixed to the wall panel and a height sensing screw mounted on the upper end of the scraper support shaft and opposite to the scraper height linear sensor position, the scraper upper shaft mounting gear, and the scraper support shaft a rack is arranged to mesh with the gear, the gear is connected with the output shaft of the height synchronous motor, and the height synchronous motor adjusts the height adjustment worm shaft transmission by the height adjustment worm wheel lifting; the scraper angle adjusting mechanism is fixed to the scraper support shaft The upper end scraper angle sensor and the angle sensing screw mounted on one end of the scraper shaft and opposite to the scraper angle sensor position, the end of the scraper shaft is equipped with an angle adjusting worm wheel and an angle adjusting worm shaft, and an angle adjusting worm shaft end and an angle synchronous motor output shaft The front and rear position adjustment mechanism of the scraper includes a slide support and a lower slide fixed on the slide support and fixed to the scraper. The lower slide is fixed with a limit screw at one end, and the relative position of the slide support is mounted with a front and rear position sensor of the scraper. Between the seat and the lower slide through the cam And the cam locking cylinder is fixed in relative position, and the lower sliding plate is connected with a coarse adjusting screw mechanism at one end, and the coarse adjusting screw mechanism is connected with the front and rear position synchronous motor fixed on the scraper support through the gear transmission mechanism; the signal of the PLC system The collection end is respectively connected with the ink viscosity controller, the ink temperature controller, the blade height linear sensor, the blade angle sensor and the data output end of the blade front and rear position sensor. The signal output ends of the PLC system are respectively connected with the height synchronous motor, the angle synchronous motor and the front and rear. The power input terminal of the position synchronous motor is connected.
所述版辊驱动电机为内设速度编码器的变频驱动电机;刮刀增压气缸、胶辊增压气缸、摆辊气缸的供气回路上安装有电控变换器,每个电控变换器的信号控制端与PLC系统连接。所述速度编码器为现有公知产品,只是起调节及反馈电机速度的作用;所述电控变换器为现有公知产品,通过模拟电信号进行压力设定,本实用新型利用电控变换器对刮刀压力、胶辊压力以及浮动摆辊张力的调节。 The plate roller driving motor is a variable frequency driving motor with a speed encoder; an electric control converter is installed on a gas supply circuit of a blade pressurizing cylinder, a rubber roller boosting cylinder and a pendulum roller cylinder, and each electronically controlled inverter is provided. The signal control terminal is connected to the PLC system. The speed encoder is a well-known product, but only functions to adjust and feedback the speed of the motor; the electronically controlled converter is a well-known product, and the pressure is set by an analog electric signal, and the utility model utilizes an electronically controlled converter. Adjustment of blade pressure, rubber roller pressure and floating pendulum roller tension.
所述干燥箱入口处安装热风温度检测仪,在干燥箱喷嘴处安装风速检测仪,热风温度检测仪、风速检测仪的数据输出端与PLC系统的信号采集端连接,加热控制器、风机驱动电机的信号控制端与PLC系统连接。A hot air temperature detector is installed at the inlet of the drying box, and a wind speed detector is installed at the nozzle of the drying box. The data output end of the hot air temperature detector and the wind speed detector is connected with the signal collecting end of the PLC system, and the heating controller and the fan driving motor are connected. The signal control terminal is connected to the PLC system.
所述刮刀前后位置调整机构中,下滑板上增设上滑板,上滑板及下滑板通过锁紧螺杆固定,上滑板一端连有微调丝杆机构,微调丝杆机构端部设有调整手轮,刮刀与上滑板固定。当通过粗调丝杆机构调整好下滑板及刮刀的位置后进行试印刷,观察试印品两边的灰度,如果还需要再调整,通过旋转调整手轮,驱动微调丝杆机构,继而调整上滑板沿下滑板前后位移,实现对刮刀进行微调的目的。In the front and rear position adjusting mechanism of the scraper, an upper sliding plate is added on the sliding plate, and the upper sliding plate and the lower sliding plate are fixed by a locking screw, and one end of the upper sliding plate is connected with a fine adjusting screw mechanism, and an end of the fine adjusting screw mechanism is provided with an adjusting hand wheel and a scraping blade. Fixed with the upper skateboard. When the position of the lower slide and the scraper is adjusted by the coarse screw mechanism, the test print is performed to observe the gray scale on both sides of the test print. If it is necessary to adjust again, the hand wheel is rotated to drive the fine adjustment screw mechanism, and then the adjustment is performed. The slide is displaced along the lower slide to achieve fine adjustment of the scraper.
采用本实用新型的结构设计,通过改进后的机械结构与电气控制系统的相互配合,该凹版印刷设备具有相应版辊图案印刷参数的记忆、存储、控制等多重功能,通过输入、检测、控制、记忆等环节在线调整控制影响凹版印刷色彩再现的各种变量,比如刮刀角度、刮刀压力、压印胶辊压力、干燥箱温度、油墨粘度、油墨温度等,营造良好的印刷环境,实现最佳的图文再现,可以简化印刷操作人员的劳动强度,减少初始印刷调整环节所造成的油墨、承印物的浪费,降低印刷成本,缩短交货周期,提高了整机的速度及套印精度,效率高、成品率高,具有广泛的推广价值和使用价值。By adopting the structural design of the utility model, through the interaction between the improved mechanical structure and the electrical control system, the gravure printing device has multiple functions of memory, storage and control of the corresponding plate pattern printing parameters, through input, detection, control, On-line adjustment control of memory and other factors affecting the color reproduction of gravure printing, such as blade angle, blade pressure, stamping roller pressure, drying oven temperature, ink viscosity, ink temperature, etc., to create a good printing environment, to achieve the best Graphic reproduction can simplify the labor intensity of the printing operator, reduce the waste of ink and substrate caused by the initial printing adjustment, reduce the printing cost, shorten the delivery cycle, improve the speed and overprint precision of the whole machine, and have high efficiency. High yield, wide range of promotion value and use value.
附图说明DRAWINGS
图1为本实用新型的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图2为本实用新型油墨粘度温度控制结构主视图;2 is a front view of the ink viscosity temperature control structure of the present invention;
图3为本实用新型油墨粘度温度控制结构侧视图;Figure 3 is a side view of the ink viscosity temperature control structure of the present invention;
图4为本实用新型所述刮刀高度及角度调整结构主视图;Figure 4 is a front elevational view of the blade height and angle adjustment structure of the present invention;
图5为本实用新型所述刮刀高度及角度调整结构侧视图; Figure 5 is a side view of the blade height and angle adjustment structure of the present invention;
图6为本实用新型所述刮刀前后位置调整结构示意图;Figure 6 is a schematic view showing the structure of the front and rear position adjustment of the scraper according to the present invention;
图7为图6中D-D剖面图;Figure 7 is a cross-sectional view taken along line D-D of Figure 6;
图8为图6中G-G剖面图;Figure 8 is a cross-sectional view taken along line G-G of Figure 6;
图9为图6中H-H剖面图;Figure 9 is a cross-sectional view taken along line H-H of Figure 6;
图中:1-放料机构,2-放料牵引机构,3-物料传送机构,4-印刷机构,5-收料牵引机构,6-收料机构,7-墨桶,8-刮刀,9-刮刀转轴,10-刮刀支座轴,11-刮刀下轴,12-刮刀上轴,13-刮刀增压气缸,14-加热管,15-水温控制器,16-水泵,17-油墨粘度控制仪,18-防爆油墨泵,19-墨槽,20-刮刀高度直线传感器,21-高度感应螺钉,22-齿轮,23-齿条,24-高度同步电机,25-刮刀角度传感器,26-角度感应螺钉,27-角度调整蜗轮,28-角度调整蜗杆轴,29-角度同步电机,30-高度调整蜗轮,31-高度调整蜗杆轴,32-滑板支座,33-下滑板,34-刮刀前后位置传感器,35-凸轮连杆,36-凸轮锁紧气缸,37-限位螺钉,38-上滑板,39-锁紧螺杆,40-微调丝杆机构,41-前后位置同步电机。In the picture: 1-discharge mechanism, 2-discharge traction mechanism, 3-material conveying mechanism, 4-printing mechanism, 5-receiving traction mechanism, 6-receiving mechanism, 7-ink barrel, 8-scraping, 9 - scraper shaft, 10-blade bearing shaft, 11-blade lower shaft, 12-blade upper shaft, 13-blade booster cylinder, 14-heating tube, 15-water temperature controller, 16-pump, 17-ink viscosity control Instrument, 18-explosion-proof ink pump, 19-ink tank, 20-blade height linear sensor, 21-height induction screw, 22-gear, 23-rack, 24-height synchronous motor, 25-blade angle sensor, 26-angle Induction screw, 27-angle adjustment worm gear, 28-angle adjustment worm shaft, 29-angle synchronous motor, 30-height adjustment worm gear, 31-height adjustment worm shaft, 32-skate support, 33-low slide, 34-blade Position sensor, 35-cam link, 36-cam lock cylinder, 37-stop screw, 38-up slide, 39-lock screw, 40-fine screw mechanism, 41-front and rear position synchronous motor.
具体实施方式detailed description
如图1所示,一种基于色彩管理操作系统的凹版印刷设备,包括放料机构1、放料牵引机构2、物料传送机构3、若干印刷机构4、收料牵引机构5和收料机构6,若干印刷机构4间隔布置在放料牵引机构2与收料牵引机构5之间,相邻两印刷机构4之间通过物料传送机构3相连,放料机构1通过物料传送机构3与放料牵引机构2相连,放料牵引机构2通过物料传送机构3与第一个印刷机构4相连,最后一个印刷机构4通过物料传送机构3与收料牵引机构5相连,收料牵引机构5通过物料传送机构3与收料机构6相连。As shown in FIG. 1, a gravure printing apparatus based on a color management operating system includes a discharging mechanism 1, a discharging traction mechanism 2, a material conveying mechanism 3, a plurality of printing mechanisms 4, a receiving traction mechanism 5, and a receiving mechanism 6. a plurality of printing mechanisms 4 are arranged between the discharge traction mechanism 2 and the receiving traction mechanism 5, and the adjacent two printing mechanisms 4 are connected by a material conveying mechanism 3, and the discharging mechanism 1 is pulled by the material conveying mechanism 3 and the discharging mechanism. The mechanism 2 is connected, the discharge traction mechanism 2 is connected to the first printing mechanism 4 through the material conveying mechanism 3, the last printing mechanism 4 is connected to the receiving traction mechanism 5 through the material conveying mechanism 3, and the receiving traction mechanism 5 passes through the material conveying mechanism. 3 is connected to the receiving mechanism 6.
所述印刷机构4包括墨桶7及自动加墨装置、含有刮刀8、刮刀转轴9、刮 刀支座轴10、刮刀下轴11、刮刀上轴12、刮刀增压气缸13的刮刀机构以及刮刀高度调整机构、刮刀角度调整机构、刮刀前后位置调整机构,还包含干燥箱及加热控制器、风机驱动电机、版辊及版辊驱动电机、压印胶辊及胶辊增压气缸、摆辊及摆辊气缸、电气控制系统,所述电气控制系统由PLC系统、人机界面及数据服务器组成,通过印刷机PLC系统将色彩管理数据集存储于数据服务器中,并且PLC系统可以读取数据服务器中色彩管理数据集的参数,然后驱动凹版印刷机各部分自动调整至要求的最佳状态,油墨的供应商和型号以及印刷材料的供应商和型号可以储存到印刷机的数据服务器中,以便随时调取这些参数,人机界面可对生产现场进行监控并且进行参数设定。PLC系统的信号采集端分别与如下所述的油墨粘度控制仪17、油墨温度控制仪、刮刀高度直线传感器20、刮刀角度传感器25及刮刀前后位置传感器34的数据输出端连接,PLC系统的信号输出端分别与高度同步电机24、角度同步电机29及前后位置同步电机41的动力输入端连接。The printing mechanism 4 includes an ink tank 7 and an automatic ink refilling device, including a scraper 8, a scraper shaft 9, and a scraping The blade holder shaft 10, the blade lower shaft 11, the blade upper shaft 12, the blade mechanism of the blade pressurizing cylinder 13, the blade height adjusting mechanism, the blade angle adjusting mechanism, and the blade front and rear position adjusting mechanism further include a drying box and a heating controller. Fan drive motor, plate roller and plate roller drive motor, embossing rubber roller and rubber roller pressurized cylinder, pendulum roller and swing roller cylinder, electrical control system, the electrical control system is composed of PLC system, man-machine interface and data server The color management data set is stored in the data server by the printing machine PLC system, and the PLC system can read the parameters of the color management data set in the data server, and then drive each part of the gravure printing machine to automatically adjust to the required optimal state, the ink The supplier and model and the supplier and model of the printed material can be stored in the data server of the press to retrieve these parameters at any time. The HMI can monitor and parameterize the production site. The signal acquisition end of the PLC system is respectively connected to the data output end of the ink viscosity controller 17, the ink temperature controller, the blade height linear sensor 20, the blade angle sensor 25, and the blade front and rear position sensor 34 as described below, and the signal output of the PLC system. The ends are respectively connected to the power input ends of the height synchronous motor 24, the angle synchronous motor 29, and the front and rear position synchronous motor 41.
如图2、3所示,自动加墨装置包括设置在墨桶外壁上的夹套及位于墨桶一侧、并且内设加热管14的水温控制器15,水温控制器15内设有油墨温度控制仪,水温控制器15下方经水泵16与夹套连通,夹套上部通过溢流管与水温控制器15上方贯通,墨桶7内安装有油墨粘度控制仪17,油墨温度控制仪、油墨粘度控制仪17与PLC系统连接;具体使用时,油墨桶外围采用夹套以及与夹套进行恒温水循环的水温控制器,保持油墨温度恒定,油墨粘度通过油墨粘度控制仪进行控制,油墨粘度控制仪可以和PLC系统进行通讯,当要求油墨温度低于作业环境温度时,水温控制器带有加热管,保持内部水温至设定水温恒定,水泵将恒温水泵至墨桶的夹套中与桶内油墨进行换热,换热后的恒温水自墨桶上部的溢流管回流至水温控制器中;当要求油墨温度低于作业环境温度时,恒温水直接取自印刷机 配套的冷水机,进入墨桶的夹套并从顶部溢流回冷水机的回水管,二者通过截止阀切换。印刷前将油墨调至需要的粘度,注入墨桶中,油墨粘度控制仪实时监测油墨粘度,印刷过程中油墨粘度控制仪把粘度数据通过仪器转换成电信号(电压/电流)传递给PLC系统,PLC系统根据采集的电信号经过内部运算与实际要求的油墨粘度进行比较做出判断,进而达到控制油墨粘度的目的,油墨粘度控制可以达到0.1秒的精度。例如当因有机溶剂挥发造成油墨粘度过大时,粘度控制仪控制溶剂泵向墨桶中补充溶剂,降低粘度至设定值,恒温恒粘度的油墨由防爆油墨泵18泵入墨槽19中。As shown in FIG. 2 and FIG. 3, the automatic ink refilling device comprises a jacket disposed on the outer wall of the ink tank and a water temperature controller 15 located on one side of the ink tank and having a heating tube 14 therein, and the water temperature controller 15 is provided with an ink temperature. The controller is connected to the jacket under the water temperature controller 15 via the water pump 16 , and the upper part of the jacket passes through the overflow pipe and the water temperature controller 15 . The ink tank 7 is equipped with an ink viscosity controller 17 , an ink temperature controller and an ink viscosity. The control unit 17 is connected with the PLC system; in specific use, the outer periphery of the ink barrel adopts a jacket and a water temperature controller for thermostatic water circulation with the jacket to keep the ink temperature constant, and the ink viscosity is controlled by the ink viscosity controller, and the ink viscosity controller can be Communicate with the PLC system. When the ink temperature is lower than the working environment temperature, the water temperature controller has a heating tube to keep the internal water temperature to a constant water temperature. The water pump pumps the constant temperature water into the jacket of the ink tank and the ink in the barrel. The heat exchange and the constant temperature water after the heat exchange are returned from the overflow pipe in the upper part of the ink tank to the water temperature controller; when the ink temperature is required to be lower than the working environment temperature, the constant temperature water is straight Pick up from the printing press The matching chiller enters the jacket of the ink tank and overflows from the top to the return pipe of the chiller, and the two are switched by the shut-off valve. Before printing, the ink is adjusted to the required viscosity and injected into the ink tank. The ink viscosity controller monitors the viscosity of the ink in real time. During the printing process, the ink viscosity controller converts the viscosity data into an electrical signal (voltage/current) through the instrument and transmits it to the PLC system. The PLC system makes a judgment based on the collected electrical signals through the internal calculation and the actual required ink viscosity, thereby achieving the purpose of controlling the viscosity of the ink, and the ink viscosity control can reach an accuracy of 0.1 second. For example, when the viscosity of the ink is excessive due to volatilization of the organic solvent, the viscosity controller controls the solvent pump to replenish the solvent in the ink tank to lower the viscosity to a set value, and the constant temperature and constant viscosity ink is pumped into the ink tank 19 by the explosion-proof ink pump 18.
如图4、5所示,通过齿轮齿条机构实现刮刀高度调整,在刮刀高度方向安装刮刀高度零位检测元件,通过控制同步电机偏离零位的运行时间,实现既定刮刀高度的调整,刮刀高度调整机构包括固定于墙板上的刮刀高度直线传感器20及安装在刮刀支座轴10上端、并与刮刀高度直线传感器20位置相对的高度感应螺钉21,刮刀上轴12上安装齿轮22,刮刀支座轴10上设有与齿轮22相互啮合的齿条23,齿轮22与高度同步电机24的输出轴连接,高度同步电机24通过高度调整蜗轮30的升降来调整高度调整蜗杆轴31传动使刮刀上轴12转动;调整过程为:刮刀高度直线传感器固定于墙板上不动,高度感应螺钉随刮刀支座轴上下移动,规定刮刀高度直线传感器检测到高度感应螺钉时为高度零位,通过控制高度同步电机从零位起始运行的时间实现刮刀既定高度的调整。As shown in Figures 4 and 5, the blade height adjustment is realized by the rack and pinion mechanism, and the blade height zero detecting element is installed in the blade height direction, and the predetermined blade height is adjusted by controlling the running time of the synchronous motor to the zero position, and the blade height is adjusted. The adjusting mechanism comprises a blade height linear sensor 20 fixed to the wall panel and a height sensing screw 21 mounted on the upper end of the blade holder shaft 10 and opposite to the position of the blade height linear sensor 20, and the gear 22 is mounted on the upper shaft 12 of the blade. The seat shaft 10 is provided with a rack 23 meshing with the gear 22, the gear 22 is connected to the output shaft of the height synchronous motor 24, and the height synchronous motor 24 is adjusted by the height adjustment worm wheel 30 to adjust the height adjustment of the worm shaft 31 to drive the scraper. The shaft 12 rotates; the adjustment process is: the blade height linear sensor is fixed on the wall plate, and the height sensing screw moves up and down with the blade support shaft, and the predetermined blade height linear sensor detects the height sensing screw as the height zero position, and the height is controlled. The timing of the synchronous motor starting from the zero position enables the adjustment of the blade height.
如图4、5所示,刮刀角度采用蜗轮蜗杆机构进行调节,刮刀角度调整机构包括固定在刮刀支座轴10上端的刮刀角度传感器25及安装在刮刀转轴一端、并与刮刀角度传感器25位置相对的角度感应螺钉26,刮刀转轴9一端安装有角度调整蜗轮27及角度调整蜗杆轴28,角度调整蜗杆轴28一端与角度同步电机29 的输出轴连接;调整过程为:角度同步电机驱动角度调整蜗杆轴转动,带动角度调整蜗轮及刮刀转轴转动,刮刀转轴轴端装有角度感应螺钉,刮刀角度传感器固定于刮刀支座轴上,规定刮刀角度传感器检测到角度感应螺钉时为刮刀转轴的零位。通过控制角度同步电机从零位起始运行的时间实现刮刀既定角度的调整。刮刀至合适角度后,刮刀增压气缸工作,刮刀刮墨。As shown in FIGS. 4 and 5, the blade angle is adjusted by a worm gear mechanism, and the blade angle adjustment mechanism includes a blade angle sensor 25 fixed to the upper end of the blade holder shaft 10 and mounted at one end of the blade shaft and opposite to the blade angle sensor 25. The angle sensing screw 26 is mounted on one end of the blade shaft 9 with an angle adjusting worm wheel 27 and an angle adjusting worm shaft 28, and an angle adjusting worm shaft 28 end and an angle synchronous motor 29 The output shaft is connected; the adjustment process is: the angle synchronous motor drive angle adjusts the rotation of the worm shaft, and the angle adjustment worm wheel and the scraper shaft rotate, the shaft end of the scraper shaft is equipped with an angle sensing screw, and the blade angle sensor is fixed on the blade support shaft, When the blade angle sensor detects the angle sensing screw, it is the zero position of the blade shaft. The adjustment of the blade's predetermined angle is achieved by controlling the time at which the angle synchronizing motor starts from the zero position. After the scraper is at a suitable angle, the scraper pressurizes the cylinder and the scraper scrapes the ink.
如图6、7、8、9所示,刮刀前后位置调整机构包括滑板支座32及位于滑板支座上的下滑板33,下滑板33上增设上滑板38,上滑板38及下滑板33通过锁紧螺杆39固定,上滑板38一端连有微调丝杆机构40,微调丝杆机构40端部设有调整手轮,刮刀8与上滑板38固定。下滑板33一端固定有限位螺钉37,滑板支座32的相对位置安装有刮刀前后位置传感器34,每次停车时,下滑板回到限位螺钉使刮刀前后位置传感器动作的位置。滑板支座32与下滑板33之间通过凸轮连杆35及凸轮锁紧气缸36进行相对位置固定,下滑板33一端连有粗调丝杆机构,粗调丝杆机构通过齿轮传动机构与固定在刮刀支座上的前后位置同步电机41连接;调整过程为:固定于刮刀支座轴上的前后位置同步电机的动力经齿轮传动机构驱动粗调丝杆机构旋转,下滑板通过粗调丝杆机构在滑板支座上前后滑动,上滑板通过调整手轮及微调丝杆机构在下滑板上前后滑动,下滑板及上滑板通过锁紧螺杆固定,锁紧螺杆端部有旋转手柄。正常开车时,凸轮锁紧气缸伸出,凸轮连杆脱开,下滑板与滑板支座相对活动,通过控制前后位置同步电机的运行时间,实现下滑板至既定位置,凸轮锁紧气缸缩回,进行试印刷,观察试印品两边的灰度,如果还需要再调整,打开锁紧螺杆,通过旋转调整手轮,驱动微调丝杆机构,继而调整上滑板沿下滑板前后位移,实现对刮刀进行微调的目的。 As shown in Figures 6, 7, 8, and 9, the blade front and rear position adjustment mechanism includes a slide support 32 and a lower slide 33 on the slide support. The upper slide 33 is provided with an upper slide 38, and the upper slide 38 and the lower slide 33 pass. The locking screw 39 is fixed, and the upper slide plate 38 is connected with a fine adjustment screw mechanism 40 at one end thereof. The end of the fine adjustment screw mechanism 40 is provided with an adjustment hand wheel, and the scraper 8 is fixed to the upper slide 38. The limit plate 37 is fixed at one end of the lower slide plate 33, and the front and rear position sensor 34 of the blade is mounted at the relative position of the slide plate holder 32. Each time the parking plate is stopped, the lower slide plate returns to the position where the position sensor of the blade is moved forward and backward. The relative position of the slide support 32 and the lower slide 33 is fixed by the cam link 35 and the cam lock cylinder 36. The lower slide 33 is connected with a coarse screw mechanism at one end, and the coarse screw mechanism is fixed by the gear transmission mechanism. The front and rear position synchronous motor 41 on the blade holder is connected; the adjustment process is: the power of the front and rear position synchronous motor fixed on the blade support shaft drives the coarse adjustment screw mechanism to rotate by the gear transmission mechanism, and the lower slide plate passes the coarse adjustment screw mechanism Slide on the slide support, the upper slide slides back and forth on the slide plate by adjusting the hand wheel and the fine adjustment screw mechanism. The lower slide and the upper slide are fixed by the locking screw, and the end of the locking screw has a rotating handle. When driving normally, the cam locks the cylinder to extend, the cam link is disengaged, and the lower slide is relatively movable with the slide support. By controlling the running time of the front and rear position synchronous motor, the lower slide is brought to a predetermined position, and the cam lock cylinder is retracted. Perform test printing to observe the gray scale on both sides of the test print. If it needs to be adjusted again, open the lock screw, rotate the adjustment handwheel, drive the fine adjustment screw mechanism, and then adjust the upper and lower slides along the lower slide to realize the scraper. The purpose of fine tuning.
印刷过程中机器印刷速度的提升,传统的做法是通过各个印刷色组的操作面板按钮去实现印刷速度的加减,本实用新型利用PLC系统和人机界面直接设定机器的印刷速度,机器升速到设定的实际速度后自动停止加速,其设计速度精度可以达到0.1m/min。速度编码器将测量到的电机速度信号反馈到PLC系统,PLC系统将信号传输至变频器,继而对电机转速进行调整,通过不停的调节,达到与设定的印刷速度一致;In the printing process, the printing speed of the machine is improved. The traditional method is to increase or decrease the printing speed through the operation panel buttons of each printing color group. The utility model directly sets the printing speed of the machine by using the PLC system and the human-machine interface, and the machine is raised. The speed is automatically stopped after the actual speed is set, and the design speed accuracy can reach 0.1m/min. The speed encoder feeds back the measured motor speed signal to the PLC system, and the PLC system transmits the signal to the inverter, and then adjusts the motor speed, and through constant adjustment, it is consistent with the set printing speed;
刮刀增压气缸、胶辊增压气缸、摆辊气缸的供气回路上安装有电控变换器,每个电控变换器的信号控制端与PLC系统连接。刮刀采用刮刀增压气缸刮掉印版非图文部分的油墨,压印胶辊通过胶辊增压气缸使印版上图文部分的油墨转移到承印物上,二者的压力调整均采用电控变换器实现,印刷过程中,压印辊的压力可以通过PLC系统和人机界面去控制,只需在人机界面输入所需压力,PLC系统经过内部运算直接驱动电控变换器得到所需的电压,可以实现印刷色组压力的统一、设定简单方便。控制精度可以达到0.1Kg。各段张力采用摆辊形式进行控制,摆辊汽缸通过电控变换器调整压力,整机在印刷过程中,张力起着非常重要的作用,往往由于各种因素导致张力的给定与料膜实际张力或多或少的存在偏差,利用电子产品电控变换器可以实现张力的在线控制,控制精度可以达到0.1Kg,并且可以利用人机界面对张力实现集中控制,电控变换器利用电信号(电压0-10V/电流4-20MA)直接调节浮动摆棍气压压力,从而起到调节张力的作用。An electric control converter is installed on the air supply circuit of the blade pressurizing cylinder, the rubber roller boosting cylinder and the pendulum roller cylinder, and the signal control end of each electronically controlled converter is connected with the PLC system. The scraper uses a doctor blade to scrape off the ink of the non-image part of the printing plate, and the embossing rubber roller transfers the ink of the graphic part on the printing plate to the substrate through the pressure roller pressurized cylinder, and the pressure adjustment of both is adopted. The control converter realizes that during the printing process, the pressure of the embossing roller can be controlled by the PLC system and the man-machine interface, and only the required pressure is input in the man-machine interface, and the PLC system directly drives the electronically controlled converter through internal calculation to obtain the required The voltage can realize the uniformity of the printing color group pressure and the setting is simple and convenient. Control accuracy can reach 0.1Kg. The tension of each section is controlled by the pendulum roller. The pendulum roller cylinder adjusts the pressure through the electronically controlled inverter. During the printing process, the tension plays a very important role, often due to various factors, the tension is given and the film is actually The tension is more or less biased. The electronic control inverter can realize the online control of tension. The control precision can reach 0.1Kg, and the man-machine interface can be used to achieve centralized control of the tension. The electronically controlled converter utilizes electrical signals ( Voltage 0-10V / current 4-20MA) directly adjusts the pressure of the floating pendulum bar, thus regulating the tension.
干燥箱入口处安装热风温度检测仪,在干燥箱喷嘴处安装风速检测仪,热风温度检测仪、风速检测仪的数据输出端与PLC系统的信号采集端连接,加热控制器、风机驱动电机的信号控制端与PLC系统连接。承印物在印刷过程中,承印物会受到外界温度的高低呈现不同的伸缩性,为实现料膜的最优特性,在印刷过程 中使其保持最佳的印刷特性,温度控制是不可忽视的重要因素。本实用新型利用可编程控制器PLC、交互式人机界面HMI,通过国际统一标准MODBUS通信协议技术去采集和控制各个印刷色组的干燥箱温度及干燥箱喷嘴处风速,采集和设计温度精度可以达到0.1度,温度执行精度在正负1度,实现了温度集中控制和采集,实时性强等优点。 A hot air temperature detector is installed at the inlet of the drying box, and a wind speed detector is installed at the nozzle of the drying box. The data output end of the hot air temperature detector and the wind speed detector is connected with the signal collecting end of the PLC system, and the signals of the heating controller and the fan driving motor are connected. The control terminal is connected to the PLC system. During the printing process, the substrate will be subjected to different stretching properties due to the temperature of the outside, in order to achieve the optimal characteristics of the film, in the printing process. In order to maintain the best printing characteristics, temperature control is an important factor that cannot be ignored. The utility model utilizes a programmable controller PLC and an interactive human-machine interface HMI to collect and control the drying box temperature of each printing color group and the wind speed at the nozzle of the drying box through an international unified standard MODBUS communication protocol technology, and the temperature precision of the collection and design can be It reaches 0.1 degree, the temperature execution accuracy is plus or minus 1 degree, and the temperature centralized control and acquisition are realized, and the real-time performance is strong.

Claims (5)

  1. 一种基于色彩管理操作系统的凹版印刷设备,其特征在于:包括放料机构(1)、放料牵引机构(2)、物料传送机构(3)、若干印刷机构(4)、收料牵引机构(5)和收料机构(6),若干印刷机构(4)间隔布置在放料牵引机构(2)与收料牵引机构(5)之间,相邻两印刷机构(4)之间通过物料传送机构(3)相连,放料机构(1)通过物料传送机构(3)与放料牵引机构(2)相连,放料牵引机构(2)通过物料传送机构(3)与第一个印刷机构(4)相连,最后一个印刷机构(4)通过物料传送机构(3)与收料牵引机构(5)相连,收料牵引机构(5)通过物料传送机构(3)与收料机构(6)相连。A gravure printing device based on a color management operating system, comprising: a discharging mechanism (1), a discharging traction mechanism (2), a material conveying mechanism (3), a plurality of printing mechanisms (4), a receiving traction mechanism (5) and the receiving mechanism (6), a plurality of printing mechanisms (4) are arranged between the discharging traction mechanism (2) and the receiving traction mechanism (5), and the materials passing between the adjacent two printing mechanisms (4) The conveying mechanism (3) is connected, the discharging mechanism (1) is connected to the discharging traction mechanism (2) through the material conveying mechanism (3), and the discharging traction mechanism (2) passes through the material conveying mechanism (3) and the first printing mechanism. (4) connected, the last printing mechanism (4) is connected to the receiving traction mechanism (5) through the material conveying mechanism (3), and the receiving traction mechanism (5) passes through the material conveying mechanism (3) and the receiving mechanism (6) Connected.
  2. 根据权利要求1所述的一种基于色彩管理操作系统的凹版印刷设备,其特征在于:所述印刷机构(4)包括墨桶(7)及自动加墨装置、含有刮刀(8)、刮刀转轴(9)、刮刀支座轴(10)、刮刀下轴(11)、刮刀上轴(12)、刮刀增压气缸(13)的刮刀机构以及刮刀高度调整机构、刮刀角度调整机构、刮刀前后位置调整机构,还包含干燥箱及加热控制器、风机驱动电机、版辊及版辊驱动电机、压印胶辊、胶辊增压气缸、摆辊及摆辊气缸、电气控制系统,所述电气控制系统由PLC系统、人机界面及数据服务器组成;A gravure printing apparatus based on a color management operating system according to claim 1, wherein said printing mechanism (4) comprises an ink tank (7) and an automatic ink refilling device, and includes a doctor blade (8) and a doctor blade shaft. (9), scraper support shaft (10), scraper lower shaft (11), scraper upper shaft (12), scraper pressurizing cylinder (13) scraper mechanism and scraper height adjustment mechanism, scraper angle adjustment mechanism, scraper front and rear position The adjusting mechanism further comprises a drying box and a heating controller, a fan driving motor, a plate roller and a plate roller driving motor, an embossing rubber roller, a rubber roller pressurized cylinder, a pendulum roller and a pendulum roller cylinder, an electric control system, and the electric control The system consists of a PLC system, a human machine interface and a data server;
    所述自动加墨装置包括设置在墨桶外壁上的夹套及位于墨桶一侧、并且内设加热管(14)的水温控制器(15),水温控制器内设有油墨温度控制仪,水温控制器下方经水泵(16)与夹套连通,夹套上部通过溢流管与水温控制器(15)上方贯通,墨桶(7)内安装有油墨粘度控制仪(17),油墨温度控制仪、油墨粘度控制仪(17)与PLC系统连接; The automatic ink refilling device comprises a jacket disposed on an outer wall of the ink tank and a water temperature controller (15) disposed on one side of the ink tank and having a heating tube (14) therein, wherein the water temperature controller is provided with an ink temperature controller. The water temperature controller is connected to the jacket via the water pump (16), the upper part of the jacket passes through the overflow pipe and the water temperature controller (15), and the ink viscosity controller (17) is installed in the ink tank (7), and the ink temperature is controlled. The instrument and the ink viscosity controller (17) are connected to the PLC system;
    所述刮刀高度调整机构包括固定于墙板上的刮刀高度直线传感器(20)及安装在刮刀支座轴(10)上端、并与刮刀高度直线传感器(20)位置相对的高度感应螺钉(21),刮刀上轴(12)上安装齿轮(22),刮刀支座轴(10)上设有与齿轮(22)相互啮合的齿条(23),齿轮(22)与高度同步电机(24)的输出轴连接,高度同步电机(24)通过高度调整蜗轮(30)的升降来调整高度调整蜗杆轴(31)传动;The blade height adjusting mechanism includes a blade height linear sensor (20) fixed to the wall plate, and a height sensing screw (21) mounted on the upper end of the blade holder shaft (10) and opposite to the blade height linear sensor (20). a gear (22) is mounted on the upper shaft (12) of the scraper, and the scraper support shaft (10) is provided with a rack (23), a gear (22) and a height synchronous motor (24) that mesh with the gear (22). The output shaft is connected, and the height synchronous motor (24) adjusts the height adjustment worm shaft (31) transmission by raising and lowering the height adjustment worm wheel (30);
    所述刮刀角度调整机构包括固定在刮刀支座轴(10)上端的刮刀角度传感器(25)及安装在刮刀转轴(9)一端、并与刮刀角度传感器(25)位置相对的角度感应螺钉(26),刮刀转轴(9)一端安装有角度调整蜗轮(27)及角度调整蜗杆轴(28),角度调整蜗杆轴(28)一端与角度同步电机(29)的输出轴连接;The blade angle adjustment mechanism includes a blade angle sensor (25) fixed to an upper end of the blade holder shaft (10) and an angle sensing screw (26) mounted at one end of the blade rotation shaft (9) and opposite to the position of the blade angle sensor (25). ), one end of the scraper shaft (9) is equipped with an angle adjusting worm wheel (27) and an angle adjusting worm shaft (28), and one end of the angle adjusting worm shaft (28) is connected with the output shaft of the angle synchronous motor (29);
    所述刮刀前后位置调整机构包括滑板支座(32)及位于滑板支座上并与刮刀固定的下滑板(33),下滑板一端固定有限位螺钉(37),滑板支座(32)的相对位置安装有刮刀前后位置传感器(34),滑板支座(32)与下滑板(33)之间通过凸轮连杆(35)及凸轮锁紧气缸(36)进行相对位置固定,下滑板(33)一端连有粗调丝杆机构,粗调丝杆机构通过齿轮传动机构与固定在刮刀支座上的前后位置同步电机(41)连接;The front and rear position adjustment mechanism of the scraper includes a slide support (32) and a lower slide (33) fixed on the slide support and fixed to the scraper, and a fixed position screw (37) is fixed at one end of the lower slide, and the opposite of the slide support (32) The position sensor (34) of the blade is installed at the position, and the relative position is fixed between the slider support (32) and the lower slide plate (33) through the cam link (35) and the cam lock cylinder (36), and the lower slide plate (33) One end is connected with a coarse screw mechanism, and the coarse screw mechanism is connected to the front and rear position synchronous motor (41) fixed on the scraper support through a gear transmission mechanism;
    所述PLC系统的信号采集端分别与油墨粘度控制仪(17)、油墨温度控制仪、刮刀高度直线传感器(20)、刮刀角度传感器(25)及刮刀前后位置传感器(34)的数据输出端连接,PLC系统的信号输出端分别与高度同步电机(24)、角度同步电机(29)及前后位置同步电机(41)的动力输入端连接。The signal acquisition end of the PLC system is respectively connected to the data output end of the ink viscosity controller (17), the ink temperature controller, the blade height linear sensor (20), the blade angle sensor (25), and the blade front and rear position sensor (34). The signal output ends of the PLC system are respectively connected to the power input ends of the high synchronous motor (24), the angle synchronous motor (29) and the front and rear position synchronous motor (41).
  3. 根据权利要求2所述的一种基于色彩管理操作系统的凹版印刷设备,其特征在于:版辊驱动电机为内设速度编码器的变频驱动电机;刮刀增压气缸、胶 辊增压气缸、摆辊气缸的供气回路上安装有电控变换器,每个电控变换器的信号控制端与PLC系统连接。A gravure printing apparatus based on a color management operating system according to claim 2, wherein the plate roller driving motor is a variable frequency driving motor with a speed encoder; a blade pressurizing cylinder and a glue An electric control converter is installed on the air supply circuit of the roller supercharging cylinder and the pendulum roller cylinder, and the signal control end of each electric control converter is connected with the PLC system.
  4. 根据权利要求2或3所述的一种基于色彩管理操作系统的凹版印刷设备,其特征在于:干燥箱入口处安装热风温度检测仪,在干燥箱喷嘴处安装风速检测仪,热风温度检测仪、风速检测仪的数据输出端与PLC系统的信号采集端连接,加热控制器、风机驱动电机的信号控制端与PLC系统连接。A gravure printing apparatus based on a color management operating system according to claim 2 or 3, wherein a hot air temperature detector is installed at the inlet of the drying box, and an air speed detector, a hot air temperature detector, and a hot air temperature detector are installed at the nozzle of the drying box. The data output end of the wind speed detector is connected with the signal acquisition end of the PLC system, and the signal control end of the heating controller and the fan drive motor is connected with the PLC system.
  5. 根据权利要求2或3所述的一种基于色彩管理操作系统的凹版印刷设备,其特征在于:刮刀前后位置调整机构中,下滑板(33)上增设上滑板(38),上滑板(38)及下滑板(33)通过锁紧螺杆(39)固定,上滑板(38)一端连有微调丝杆机构(40),微调丝杆机构(40)端部设有调整手轮,刮刀(8)与上滑板(38)固定。 A gravure printing apparatus based on a color management operating system according to claim 2 or 3, wherein in the front and rear position adjusting mechanism of the scraper, an upper slide plate (38) and an upper slide plate (38) are added to the lower slide plate (33). The lower slide plate (33) is fixed by a locking screw (39), and one end of the upper slide plate (38) is connected with a fine adjustment screw mechanism (40), and an end of the fine adjustment screw mechanism (40) is provided with an adjustment hand wheel and a scraper (8) Fixed with the upper slide (38).
PCT/CN2016/000030 2015-11-13 2016-01-18 Gravure printing device based on colour management operating system WO2017080094A1 (en)

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