WO2017075777A1 - Method for preparing nanoscale pesticide preparation by using silica aerogel - Google Patents

Method for preparing nanoscale pesticide preparation by using silica aerogel Download PDF

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WO2017075777A1
WO2017075777A1 PCT/CN2015/093833 CN2015093833W WO2017075777A1 WO 2017075777 A1 WO2017075777 A1 WO 2017075777A1 CN 2015093833 W CN2015093833 W CN 2015093833W WO 2017075777 A1 WO2017075777 A1 WO 2017075777A1
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drug
silica aerogel
pesticide
nano
solvent
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PCT/CN2015/093833
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French (fr)
Chinese (zh)
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张旭旭
张志安
伍超
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清华大学深圳研究生院
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Publication of WO2017075777A1 publication Critical patent/WO2017075777A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/12Powders or granules
    • A01N25/14Powders or granules wettable
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N43/00Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
    • A01N43/48Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having rings with two nitrogen atoms as the only ring hetero atoms
    • A01N43/541,3-Diazines; Hydrogenated 1,3-diazines
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N43/00Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds
    • A01N43/90Biocides, pest repellants or attractants, or plant growth regulators containing heterocyclic compounds having two or more relevant hetero rings, condensed among themselves or with a common carbocyclic ring system

Abstract

A method for preparing a nanoscale pesticide preparation by using silica aerogel. The present invention relates to the technical field of pesticides, and specifically relates to an application of silica aerogel as a novel carrier in a pesticide processing aid. The technical solution is as follows: the application refers to using the silica aerogel as a carrier to perform nano preparation processing on an insoluble technical material. The processing steps are as follows: dissolving a technical material by a solvent or smashing the technical material; loading the solvent-containing liquid to the silica aerogel by means of absorption or mixing the silica aerogel with the smashed technical material to form a nano-particle pesticide-carrying system having a particle size less than 100 nm; adding water to the nano-particle pesticide-carrying system, stirring or emulsifying to make the nano-particle pesticide-carrying system evenly dispersed; drying to remove the solvent and moisture to obtain the nano pesticide. The present invention has advantages of being environment-friendly and filling in a gap of nanoscale pesticide carrier material both at home and abroad.

Description

一种应用二氧化硅气凝胶制备纳米级农药制剂的方法Method for preparing nanometer pesticide preparation by using silica aerogel 技术领域Technical field
本发明属于农药技术领域,具体是指二氧化硅气凝胶其作为农药加工助剂中的新型载体的应用。The invention belongs to the technical field of pesticides, and specifically relates to the application of silica aerogel as a novel carrier in pesticide processing aids.
背景技术Background technique
农药是指在农业生产中,为保障、促进植物和农作物的成长,所施用的杀虫、杀菌、杀灭有害动物(或杂草)的一类药物统称。特指在农业上用于防治病虫以及调节植物生长、除草等药剂。农药在保证农产品产量和质量,保障人类粮食安全方面占据重要地位。高效、低毒、低残留、经济和使用方便的优良农药品种应是农药发展的方向。Pesticides are collectively referred to as a class of drugs used in agricultural production to protect and promote the growth of plants and crops, and to kill insecticides, sterilize, and kill harmful animals (or weeds). Specifically, it is used in agriculture to control pests and diseases, and to regulate plant growth, weeding and other agents. Pesticides play an important role in ensuring the output and quality of agricultural products and ensuring human food security. High-quality, low-toxic, low-residue, economical and easy-to-use pesticide varieties should be the direction of pesticide development.
在现实农药生产和施用中,尽管是已经禁止和限制了有机磷类高毒性农药的生产和销售,但是在当今主流的农药品种中,依然加入有大量的有机溶剂,特别是芳香烃类的苯、甲苯与二甲苯等高毒性有机溶剂。随着社会经济发展和人们生活水平的提高和健康意识的增强,人们越来越重视农产品的品质与质量问题,越来越重视农药问题对健康乃至对生命的影响。In the actual production and application of pesticides, although the production and sale of organophosphorus highly toxic pesticides have been banned and restricted, in the current mainstream pesticide varieties, a large amount of organic solvents, especially aromatic hydrocarbons, are still added. Highly toxic organic solvents such as toluene and xylene. With the development of social economy and people's living standards and the enhancement of health awareness, people pay more and more attention to the quality and quality of agricultural products, and pay more and more attention to the impact of pesticide problems on health and even life.
农药产品研发是高科技发展重要领域,农药研究者已经找到了农药中添加有机溶剂问题的症结,这就是农药原药的溶解性过低问题,或者说是农用化合物在水中难以溶解。这一问题在当前施用的生物类农药、仿生类农药和化学农药中普遍存在。即使是近年上市的新型农药依然没有解决这个问题。The research and development of pesticide products is an important field of high-tech development. Pesticide researchers have found the problem of adding organic solvents to pesticides. This is the problem of low solubility of pesticides, or that agricultural compounds are difficult to dissolve in water. This problem is prevalent in currently applied biological pesticides, biomimetic pesticides and chemical pesticides. Even new pesticides that have been on the market in recent years have not solved this problem.
与人用药物常用剂型有片剂、胶囊剂、注射剂等不同,农药通常是以水为分散介质,通常的使用方法是在制剂中搀兑几十倍到上千倍的水对农田、菜地、果园喷雾施用。所以,水中溶解度的大小,是决定农药药效的关键因素。但是,在当今广泛施用的农药重要品种的原药又大多是水难溶性药物,不得不大量添 加有机溶剂增加其溶解性,以达到提高药效,防治病虫害的目的。如阿维菌素原药在水中溶解度约为10μg/L;伊维菌素原药在水中溶解度约为4mg/L;甲氨基阿维菌素苯甲酸盐(甲维盐)原药在水中溶解度约为300mg/L;嘧菌酯原药在水中溶解度约为6mg/L;高效氯氟氰菊酯原药在溶解度水中为0.004ppb(20℃时),按照药物溶解性质的分类,“几乎不溶或不溶系指溶质1g(ml)在溶剂10000ml中不能完全溶解”的定义,这些药物的原药均属于难溶与几乎不溶类型。不幸的是,芳香烃类的苯、甲苯、二甲苯等毒性有机溶剂正是这些类农药原药的良溶剂,如阿维菌素原药在甲苯中溶解度高达350g/L,而在水中仅为10μg/L。农药上常用的阿维菌素制剂是阿维菌素油膏,是阿维菌素精粉提炼后的附属品,为二甲苯溶解乳油装,含量在3~7%之间。一种高效氯氟氰菊酯乳油的主要组分为:高效氯氟氰菊酯2.9%,甲醇20%,二甲苯40%。Different from human drugs, tablets, capsules, injections, etc., pesticides are usually water as a dispersion medium, the usual method of use is to tens of times to thousands of times in the preparation of water on farmland, vegetable fields Orchard spray application. Therefore, the amount of solubility in water is a key factor in determining the efficacy of pesticides. However, the most important pesticides widely used in today's pesticides are mostly poorly water-soluble drugs, which have to be added in large quantities. Adding organic solvents increases their solubility to achieve the purpose of improving the efficacy and controlling pests and diseases. For example, the avermectin has a solubility in water of about 10 μg/L; the ivermectin has a solubility in water of about 4 mg/L; the emamectin benzoate (a salt) is in the water. Solubility is about 300mg / L; the solubility of azoxystrobin in water is about 6mg / L; the original drug of cyhalothrin is 0.004ppb (at 20 ° C) in solubility water, according to the classification of drug solubility, "almost Insoluble or insoluble refers to the definition that the solute 1 g (ml) cannot be completely dissolved in the solvent 10000 ml, and the original drugs of these drugs are all insoluble and almost insoluble types. Unfortunately, toxic organic solvents such as benzene, toluene and xylene of aromatic hydrocarbons are good solvents for these pesticides. For example, the avermectin has a solubility of up to 350 g/L in toluene, but only in water. 10 μg / L. The avermectin preparation commonly used in pesticides is avermectin ointment, which is an accessory of avermectin refined powder, which is contained in xylene-dissolved emulsifiable concentrate, and the content is between 3 and 7%. The main components of a lambda-cyhalothrin emulsion are: cyhalothrin 2.9%, methanol 20%, xylene 40%.
为提高原药的药效,减轻病虫害对农产品造成的损失,为增加原药溶解度而加入大量有机溶剂,往往被人们认为是难以避免的,是难以解决的技术难题。而加入大量有机溶剂的农药制剂不仅危害人们的身心健康、破坏生态环境,不利于环境保护,还造成施药农民的职业性伤害。这一现状急需通过科学与技术的进步来解决。In order to improve the efficacy of the original drug, reduce the damage caused by pests and diseases to agricultural products, adding a large amount of organic solvent to increase the solubility of the original drug is often considered to be difficult to avoid, and is a technical problem that is difficult to solve. The pesticide preparations with a large amount of organic solvents not only endanger people's physical and mental health, damage the ecological environment, are not conducive to environmental protection, but also cause occupational injuries of pesticide farmers. This situation is urgently needed to be solved through advances in science and technology.
目前,药物制剂的研究者多利用现有药用辅料中的高分子材料如PEG(聚乙二醇),纤维素类以及糊精与脂质体等进行载药系统技术的研究。但是这类材料在应用中存在比较严重的技术缺陷,主要表现在:载药量低,多数不超过10%,辅料或助剂用量大;易团聚,难以得到微、纳米结构的成药产品;稳定性差,在农药制剂中更难适应温湿度的变化。脂质体载药时的还会出现泄露、变性;仅适应特定的个别药物,属于特异性方法,没有普适性;辅料多样,带来杂质较多与质量控制难度大问题。究其原因,关键问题是没有找到合适的药物载体 材料。如现有传统辅料多是实心颗粒状,不存在容纳药物的小尺度的空间结构,多是将药物分子负载在微细实心结构的表面,从而无法实现很高的载药量,形成的往往是主药含量低,辅料量很大的小尺度混合物,难以达到高载药量与大比表面积和质量稳定的基本要求。At present, researchers of pharmaceutical preparations use the polymer materials such as PEG (polyethylene glycol), cellulose, and dextrin and liposome in the existing pharmaceutical excipients to carry out research on drug-loading system technology. However, there are serious technical defects in the application of such materials, mainly in the following: low drug loading, most not more than 10%, large amount of auxiliary materials or additives; easy to agglomerate, difficult to obtain micro- and nano-structured drug products; stable Poor sex, it is more difficult to adapt to changes in temperature and humidity in pesticide formulations. Liposomes may also leak and degenerate when they are loaded with drugs; they are only suitable for specific individual drugs, which are specific methods, and have no universality; various excipients, which bring more impurities and difficult quality control. The main problem is that no suitable drug carrier has been found. material. For example, the existing traditional excipients are mostly solid granular, and there is no small-scale spatial structure for accommodating drugs. Most of them are loaded with drug molecules on the surface of the fine solid structure, so that a high drug loading amount cannot be achieved, and the formation is often the main Small-scale mixtures with low drug content and large amount of excipients are difficult to meet the basic requirements for high drug loading, large specific surface area and stable quality.
发明内容Summary of the invention
为解决上述提到的问题,本发明提供一种用二氧化硅气凝胶制备的农药制剂及其制备方法,本发明的技术发难如下:In order to solve the above-mentioned problems, the present invention provides a pesticide preparation prepared by using silica aerogel and a preparation method thereof, and the technical problems of the present invention are as follows:
一种应用二氧化硅气凝胶制备农药制剂的方法,所述的应用是指二氧化硅气凝胶作为载体在对难溶性原药进行纳米化制剂加工,加工步骤如下:A method for preparing a pesticide preparation by using a silica aerogel, wherein the application refers to a silica aerogel as a carrier for processing a nanometer preparation of a poorly soluble crude drug, and the processing steps are as follows:
①以溶剂溶解农药原药或粉碎农药原药;1 Solving the original pesticide or pulverizing the original pesticide with a solvent;
②以二氧化硅气凝胶吸附载入含药溶剂含溶剂液体或混入被粉碎的原药以形成的直径小于100nm的纳米粒载药系统,所述二氧化硅气凝胶为亲水性二氧化硅气凝胶或者疏水性二氧化硅气凝胶经热处理后具有亲水性的二氧化硅气凝胶,农药原药与二氧化硅气凝胶的质量比为1:0.5~20,二氧化硅气凝胶将药物分子包载在其纳米网状结构中,形成性能稳定的药物纳米固体分散体,施用时搀兑多倍水形成的药物水剂呈现透明水状极少沉淀,通过和几个商品制剂同等兑水量的比较观察,本发明方法制备的农药制剂沉淀最少,稳定时间也最长;2 using a silica aerogel to adsorb a solvent-containing liquid containing a drug solvent or mixing the pulverized original drug to form a nanoparticle drug-loading system having a diameter of less than 100 nm, the silica aerogel being hydrophilic The silica aerogel or the hydrophobic silica aerogel has a hydrophilic silica aerogel after heat treatment, and the mass ratio of the pesticide original drug to the silica aerogel is 1:0.5-20, The silica aerogel encapsulates the drug molecule in its nano-network structure to form a stable nano-solid dispersion of the drug. When applied, the drug aqueous agent formed by the multi-fold water is transparent and has little precipitation, and The comparison of the equivalent water amount of several commercial preparations shows that the pesticide preparation prepared by the method of the invention has the least precipitation and the longest stabilization time;
③将纳米粒载药系统加水均质分散;在该步骤完成后,已经形成一种可以施用的液态产品。产品农药在施用前直接加水高倍稀释既可。3 The nanoparticle drug delivery system is uniformly dispersed with water; after this step is completed, a liquid product that can be applied has been formed. The pesticide of the product can be directly diluted with water before application.
④干燥除去溶剂与水分,得纳米药物;4 drying to remove the solvent and water to obtain a nano drug;
⑤将纳米药物制备各种剂型。5 Preparation of various dosage forms of nanomedicine.
所述的农药是一种或多种选自难溶性的杀虫剂、杀菌剂、除草剂。 The pesticide is one or more selected from the group consisting of insoluble insecticides, bactericides, and herbicides.
杀虫剂选自拟除虫菊酯、氨基甲酸酯、有机磷、有机硫、有机胆碱、沙蚕毒素、新烟碱、苯基酰尿、阿维菌素、甲氨基阿维菌素苯甲酸盐、哒螨灵、灭螨醌、苯基吡唑、茚虫威或丁醚脲类杀虫剂;The insecticide is selected from the group consisting of pyrethroids, carbamates, organic phosphorus, organic sulfur, organic choline, silkworm toxin, neonicotinoid, phenyl acyl urea, avermectin, and emamectin benzene. Acid salt, bismuth, cockroach, phenylpyrazole, indoxacarb or dibutyl ether urea insecticide;
所述的杀菌剂选自苯胺基吡啶、抗生素、芳族烃、二硝基苯胺、嘧菌酯、烯丙胺、苯磺酰胺、苯并咪唑、苯并异噻唑、二苯甲酮、苯并基嘧啶、苯并三嗪、氨基甲酸苄酯、氨基甲酸酯、羧酰胺、羧酸二酰胺、氯腈、氰基咪唑、环丙烷羧酰胺、乙基氨基噻唑羧酰胺、咪唑、羟基酰替苯胺、咪唑啉酮、异苯并呋喃酮、甲氧基丙烯酸酯、甲氧基氨基甲酸酯、吗啉、N-苯基氨基甲酸酯、噁唑烷二酮、苯基乙酰胺、苯基酰胺、苯基吡咯、苯脲、硫代磷酸酯、邻氨甲酰苯甲酸、邻苯二甲酰亚胺、哌嗪、哌啶、丙酰胺、吡啶、吡啶基甲基酰胺、甲苯酰胺、三嗪或三唑类杀菌剂;The bactericide is selected from the group consisting of anilinopyridine, antibiotics, aromatic hydrocarbons, dinitroaniline, azoxystrobin, allylamine, benzenesulfonamide, benzimidazole, benzisothiazole, benzophenone, benzoyl Pyrimidine, benzotriazine, benzyl carbamate, carbamate, carboxamide, carboxylic acid diamide, chloronitrile, cyanoimidazole, cyclopropanecarboxamide, ethylaminothiazole carboxamide, imidazole, hydroxyanilide , imidazolinone, isobenzofuranone, methoxy acrylate, methoxy carbamate, morpholine, N-phenyl carbamate, oxazolidinedione, phenylacetamide, phenyl Amide, phenylpyrrole, phenylurea, phosphorothioate, o-carbamoylbenzoic acid, phthalimide, piperazine, piperidine, propionamide, pyridine, pyridylmethylamide, toluamide, three Pyrazine or triazole fungicide;
所述的除草剂选自酰胺、芳氧基苯氧基丙酸酯、苯氧羧酸、有机磷、苯甲酰胺、苯并呋喃、苯甲酸、苯并噻二嗪酮、氨基甲酸酯、氯乙酰胺、吡啶羧酸、氯羧酸、环已二酮、二硝基苯胺、二苯醚、异恶唑、异恶唑烷酮、N-苯基邻苯二甲酰亚胺、噁二唑、噁唑烷二酮、氧基乙酰胺、苯基氨基甲酸酯、苯基哒嗪、磺基氨基羧基三唑啉酮、磺酰三唑并羧酰胺、三唑并嘧啶、三酮、尿嘧啶或脲类除草剂;The herbicide is selected from the group consisting of an amide, an aryloxyphenoxypropionate, a phenoxycarboxylic acid, an organophosphorus, a benzamide, a benzofuran, a benzoic acid, a benzothiadiazinone, a carbamate, Chloroacetamide, pyridine carboxylic acid, chlorocarboxylic acid, cyclohexanedione, dinitroaniline, diphenyl ether, isoxazole, isoxazolidinone, N-phenylphthalimide, malignant Azole, oxazolidinedione, oxyacetamide, phenylcarbamate, phenylpyridazine, sulfoaminocarboxytriazolinone, sulfonyltriazolocarbamide, triazolopyrimidine, triketone, Uracil or urea herbicide;
发明人通过研究发现,二氧化硅气凝胶是一种具有三维网状结构新型纳米材料,既具有材料科学严格定义的小于100纳米的粒径尺度,又具有独立的小于100纳米的空间结构,每毫米厚度达10000层纳米孔,可用于载药的空间(空气)体积达90%以上,可达到史上最高的载药率。其拥有着提高药物生物利用度从而提高药效所必需的巨大的比表面积和稳定的纳米孔径,可对多类药物通过“自组装”、“交联”等方式进行纳米分散,与被装载药 物形成不会团聚的独立“纳米分散体”,可以实现真正意义上的“纳米药物”和普适性的多类药物的“纳米化”,直接破解了纳米药物研究中因团聚不能成药、难溶药物难以有效吸收等制剂学难题。载药量大、包封率高、比表面积大的且质量最轻是二氧化硅气凝胶作为药物载体的基本特征。二氧化硅气凝胶是一种全新的微结构多孔材料,利用这一材料作为药用载体可以从介观尺度的物理层面实现对原药的“纳米化”,而不破坏原药的分子结构,因为多数药用化合物的分子大小为埃级尺度。从原理上说由二氧化硅气凝胶对药物分子进行包载,进行物理分散,可以保持并充分发挥其原有生物活性。体现小尺度、高表面活性、高生物利用度的特征,达到传统制剂难以实现的药效。由于这一原理带有普适性意义,所以发明人认为,多类农药原药可以凭借这一技术,方便、快捷、高质量、低成本的制备纳米药物新制剂,二氧化硅气凝胶作为载药材料对多数难溶性原药的进行纳米化处理,是具有共性意义的技术。The inventors found through research that silica aerogel is a novel nano-material with three-dimensional network structure, which has a particle size scale of less than 100 nanometers strictly defined by materials science, and an independent spatial structure of less than 100 nanometers. With a thickness of 10,000 nanopores per millimeter, the volume of space (air) that can be used for drug loading is over 90%, which can reach the highest drug loading rate in history. It has a large specific surface area and a stable nano-aperture necessary for improving the bioavailability of the drug to improve the efficacy of the drug, and can be nano-dispersed and loaded with drugs by means of "self-assembly" and "cross-linking". The formation of an independent "nanodispersion" that does not agglomerate can realize the "nano-drug" of the "nano-drug" and the universal multi-drug in the true sense, and directly solve the problem that the agglomeration cannot be established in the nano-drug research. Soluble drugs are difficult to effectively absorb and other formulation problems. The large drug loading, high encapsulation efficiency, large specific surface area and lightest weight are the basic characteristics of silica aerogel as a drug carrier. Silica aerogel is a new type of microstructured porous material. Using this material as a pharmaceutically acceptable carrier can realize the “nanocrystallization” of the original drug from the mesoscale physical level without destroying the molecular structure of the original drug. Because the molecular size of most pharmaceutical compounds is on the angstrom scale. In principle, the silica molecule aerogel encapsulates the drug molecule and physically disperses it to maintain and fully exert its original biological activity. It reflects the characteristics of small scale, high surface activity and high bioavailability, which is difficult to achieve in traditional preparations. Since this principle has universal significance, the inventors believe that a variety of pesticides can be used to prepare new nanomedicine preparations, silica aerogels, which are convenient, fast, high-quality and low-cost. The drug-loading material is a technique of commonality for the nano-treatment of most poorly soluble raw materials.
进一步的,在步骤4中将所述的纳米药物通过100目至200目筛,在纳米农药最终产品中,把固体纳米制剂的性状稳定在微米级分散状最适宜,这是因为太细的微粒容易造成粉尘状飞扬,不利于田间应用,采用本专利制备方法,能够通过200目甚至100目筛孔的微粒就是很好的选择,因为这些较粗的微粒所包载的药物纳米粒,遇水可以迅速分解,不影响使用,并在使用中大大减少粉尘。Further, in step 4, the nanomedicine is passed through a 100 mesh to 200 mesh sieve, and in the nanopesticide final product, it is most suitable to stabilize the properties of the solid nanoformulation in a micron-sized dispersion because the fine particles are too fine. It is easy to cause dusty flying, which is not conducive to field application. It is a good choice to pass the 200 mesh or even 100 mesh mesh particles by the preparation method of this patent, because the drug nanoparticles coated by these coarse particles are in contact with water. It can be quickly decomposed, does not affect the use, and greatly reduces dust during use.
进一步的,所述热处理的温度为300~1000℃。Further, the temperature of the heat treatment is 300 to 1000 °C.
发明人通过进一步研究发现,二氧化硅气凝胶作为载体材料在对难溶性原药进行纳米化制剂加工中具有独特的技术优势。二氧化硅气凝胶作为无机材料自身具有的化学惰性与物理学稳定性,体现了有机类载体材料不具备的高生物惰性和温度稳定性及成品结构的稳定性。难溶性药物的原药的水溶性很低,但 是其高温性能较好,在较高温度时才可能分解、失活。如阿维菌素原药的熔点为:150~155℃;甲维盐原药的熔点为141~146℃,提示了制剂加工可以在较高温度下进行。如原药溶液被二氧化硅气凝胶吸附后,在进行分散处理时,不必使用价格昂贵的高压均质机,用普通搅拌设备即可,因为二氧化硅气凝胶已经利用自身的纳米级载药空间对所载原药自动进行了高度精确的物理分散、隔离。加工固体纳米分散体时,对药物进行干燥处理,也没有必要进行低温干燥或冷冻干燥。The inventors have found through further research that silica aerogel as a carrier material has unique technical advantages in the processing of nanometer preparations for poorly soluble prodrugs. Silica aerogel as the inorganic material itself has chemical inertness and physical stability, which reflects the high bio-inert and temperature stability of the organic carrier material and the stability of the finished structure. The water-soluble drug is very low in water, but It has good high temperature performance and can be decomposed and deactivated at higher temperatures. For example, the melting point of the original avermectin is: 150-155 ° C; the melting point of the crude salt of the methicillin is 141-146 ° C, suggesting that the preparation process can be carried out at a higher temperature. If the original drug solution is adsorbed by the silica aerogel, it is not necessary to use an expensive high-pressure homogenizer when performing the dispersion treatment, and the ordinary stirring device can be used because the silica aerogel has utilized its own nano-scale. The drug-loading space automatically and highly accurately physically disperses and isolates the contained drug. When the solid nanodispersion is processed, the drug is dried, and it is not necessary to perform low-temperature drying or freeze-drying.
纳米农药制剂生产中,无需使用昂贵的加工设备如冷冻干燥机、低温干燥机、高压均质机等高端设备,将对生产企业大有益处。高端设备使用的投资与运行维护和能耗,会带来生产成本和人力成本的大幅度提高。由于农药为大规模生产模式,选用普通搅拌机、干燥机、粉碎筛分机就可达到产品质量要求。可以大量节省设备投资与维护成本,能耗也能大幅度降低。In the production of nano-pesticide preparations, it is not necessary to use expensive processing equipment such as freeze dryers, low-temperature dryers, high-pressure homogenizers and other high-end equipment, which will be of great benefit to the production enterprises. The investment and operation and maintenance and energy consumption of high-end equipment will bring about a significant increase in production costs and labor costs. Due to the large-scale production mode of pesticides, the quality requirements of the products can be achieved by using ordinary mixers, dryers and crushing and screening machines. It can save a lot of equipment investment and maintenance costs, and energy consumption can be greatly reduced.
进一步的,所述二氧化硅气凝胶的孔隙率为95~99%、孔径为10~50nm、比表面积为200~1000m2/g、密度为3~300kg/m3、组成网络的胶体颗粒直径为1~50nm。Further, the silica aerogel has a porosity of 95 to 99%, a pore diameter of 10 to 50 nm, a specific surface area of 200 to 1000 m 2 /g, a density of 3 to 300 kg/m 3 , and colloidal particles constituting the network. The diameter is 1 to 50 nm.
进一步的,所述的溶剂为乙醇或乙酸乙酯,由于乙醇或乙酸乙酯为低毒的,因此更具有环保意义。Further, the solvent is ethanol or ethyl acetate, and since ethanol or ethyl acetate is low in toxicity, it is more environmentally friendly.
进一步的,所述的干燥方法有烘干、冻干和喷干,烘干温度是60℃~120℃;冻干温度是-50℃~-70℃,压力0.1~10pa;喷干温度是120℃~220℃,发明人进一步研究发现,由于农药的难溶性原药与二氧化硅气凝胶两者都有很好的耐热性,直接使用普通烘干设备,如普通烘箱就可得到纳米级药物干燥体的块状前体,可使用普通粉碎筛分机就可得到不同粒度的纳米级药物分散体,达到农药产品质量要求和满足施用要求。加工工艺最终得到的纳米药物,比表面积 均可达到300m2/g。若使用喷雾干燥机,则得到微球状纳米固体分散体,比表面积也可达到300m2/g。Further, the drying method comprises drying, lyophilizing and spray drying, the drying temperature is 60 ° C to 120 ° C; the lyophilization temperature is -50 ° C to -70 ° C, the pressure is 0.1 to 10 Pa; and the drying temperature is 120. °C ~ 220 ° C, the inventors further research found that because the pesticide is poorly soluble original drug and silica aerogel both have good heat resistance, directly use ordinary drying equipment, such as ordinary oven can get nano The bulk precursor of the dried drug body can be obtained by using a common pulverizing and sieving machine to obtain nanometer-sized drug dispersions of different particle sizes, meeting the quality requirements of the pesticide products and meeting the application requirements. The nanomedicine finally obtained by the processing technology can reach a specific surface area of 300 m 2 /g. When a spray dryer is used, a microspherical nanosolid dispersion is obtained with a specific surface area of 300 m 2 /g.
进一步的,所述的农药制剂为纳米级农药固体分散体、悬浮制剂与水剂,微粉状与微球状两类纳米级农药固体分散体在稳定性方面没有差别,制成品用瓶装或袋装,不加干燥剂,三年以上不团聚。两种性状的制剂在施用中没有差别,这是由于载体材料采用的是亲水二氧化硅气凝胶,是一种类似水溶性的载体,成品药遇水稍加搅拌就可实现高度均匀分散,施用前高倍加水的药液呈水样透明状。但在固体状态下,二氧化硅气凝胶载药系统表现出高度的物理稳定性,所述的农药纳米固体分散体为粉剂、片剂、颗粒剂或微胶囊剂,。Further, the pesticide preparation is a nano-scale pesticide solid dispersion, a suspension preparation and a water agent, and there is no difference in stability between the micro-powder and the micro-spherical nano-scale pesticide solid dispersion, and the finished product is bottled or bagged. No desiccant, no reunion for more than three years. There is no difference in the application of the two traits. The carrier material is a hydrophilic silica aerogel, which is a water-soluble carrier. The finished product can be highly uniformly dispersed with a little stirring with water. The liquid solution with high water added before application is water-like transparent. However, in the solid state, the silica aerogel drug delivery system exhibits a high degree of physical stability, and the pesticide nanosolid dispersion is a powder, a tablet, a granule or a microcapsule.
一种应用二氧化硅气凝胶制备的纳米药物,所述的纳米药物载药量>50%;包封率>90%;载药微球比表面积>300m2/g;载药微球粒径<5μm,可包覆多类原药微粒;稳定性考察,无团聚时间>3年,国际国内均未此类制剂的先例。Nano-medicine prepared by using silica aerogel, the nano drug has a drug loading of >50%; encapsulation efficiency of >90%; drug-loaded microsphere specific surface area >300 m 2 /g; drug-loaded microspheres The diameter is less than 5μm, which can cover many kinds of original drug particles; stability investigation, no agglomeration time>3 years, there is no precedent for such preparations in international and domestic.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明为农药制剂领寻找到一种新的纳米载体材料,该材料并非当今流行的纳米颗粒材料或纳米粉末,而是真正实现了纳米级的载药空穴新结构。实现了现今药用材料中没有任何一种材料能够实现的100纳米以下的物理载药尺度,填补了国际国内至今没有纳米级农药用载体材料的空白,作为对多类农药的剂型创新具有普适性意义。1. The present invention finds a new nano-carrier material for the pesticide preparation, which is not a popular nano-particle material or nano-powder, but truly realizes a nano-scale drug-loading hole new structure. It achieves the physical drug loading standard of less than 100 nanometers that can be realized by any material in today's medicinal materials, and fills the blank of carrier materials for nanometer-level pesticides in the world. It is universally applicable as a formulation innovation for many kinds of pesticides. Sexual meaning.
2、利用本发明制备的不含有机溶剂,特别是不含苯的农药新制剂。对提高农产品质量,保障食品安全和保护生态环境减少环境污染,有十分重要的现实意义。2. A new pesticide preparation prepared by the present invention which does not contain an organic solvent, particularly benzene. It is of great practical significance to improve the quality of agricultural products, ensure food safety and protect the ecological environment and reduce environmental pollution.
3、利用本发明制备纳米农药制剂,解决了难溶性原药由于溶解度过低,不得不使用有机溶剂分散原药的技术难题。本专利制备纳米农药制剂时仅使用乙 酸乙酯、乙醇等低毒或无毒有机溶剂用作对原药的溶解载药,在随后的干燥工艺中有机溶剂被去除,得到不含有机溶剂的商品药。而现有技术则是在制剂制备中添加大量有机溶剂,特别是芳香烃类溶剂。这些溶剂随商品药被出售并被使用在农作物上。3. The nano pesticide preparation prepared by the invention solves the technical problem that the poorly soluble original drug has to use an organic solvent to disperse the original drug because the solubility is too low. This patent only uses B when preparing nano pesticide formulations. A low-toxic or non-toxic organic solvent such as ethyl acetate or ethanol is used as a drug for dissolving the original drug, and the organic solvent is removed in a subsequent drying process to obtain a commercial drug containing no organic solvent. In the prior art, a large amount of an organic solvent, particularly an aromatic hydrocarbon solvent, is added to the preparation of the preparation. These solvents are sold with commercial drugs and used on crops.
附图说明DRAWINGS
图1是二氧化硅气凝胶材料的电镜图片,从图中可以看出二氧化硅气凝胶的纳米级空间结构;Figure 1 is an electron micrograph of a silica aerogel material, from which the nanoscale spatial structure of the silica aerogel can be seen;
图2是以二氧化硅气凝胶为载体制备的纳米农药分散体,可以看出本发明制备的农药分散体粒径为25nm;2 is a nano-pesticide dispersion prepared by using a silica aerogel as a carrier, and it can be seen that the particle size of the pesticide dispersion prepared by the present invention is 25 nm;
图3是以二氧化硅气凝胶为载体制备的载药微球的电镜图片,可以看出本发明制备的载药微球粒径小于2μm,载药微球包载大量纳米级药物微粒。3 is an electron micrograph of drug-loaded microspheres prepared by using silica aerogel as a carrier. It can be seen that the drug-loaded microspheres prepared by the invention have a particle size of less than 2 μm, and the drug-loaded microspheres carry a large number of nano-sized drug particles.
具体实施方式detailed description
实施例1Example 1
纳米级阿维菌素烘干制备工艺Nano-average avermectin drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量阿维菌素原药250克1.1 precision weighing avermectin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至淡黄色澄明液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a light yellow clear liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入无水乙醇2000毫升。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of absolute ethanol was added.
2.2高速乳化机乳化,参数:转速10000转/分,时间5分钟。 2.2 High-speed emulsifying machine emulsification, parameters: speed 10,000 rev / min, time 5 minutes.
2.3将乳化液使用干燥箱干燥,参数:温度100℃,时间12小时。2.3 The emulsion was dried using a dry box, parameters: temperature 100 ° C, time 12 hours.
2.4将半成品粉碎过200目筛,即得纳米阿维菌素粉体。2.4 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nano-avermectin powder.
实施例2Example 2
纳米甲氨基阿维菌素苯甲酸盐(甲维盐)烘干制备工艺Drying preparation process of nano-methyl avermectin benzoate (methyl sulphate)
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量甲氨基阿维菌素苯甲酸盐原药250克1.1 Precision Weighing Emamectin Benzoate 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3称取7g D902抗分解剂(深圳市朗钛生物科技有限公司),量取溶剂无水乙醇(分析纯)2000毫升,配成浓度为0.35%的醇溶液。1.3 Weigh 7g D902 anti-decomposing agent (Shenzhen Long Ti Biotechnology Co., Ltd.), measure 2000 ml of solvent anhydrous ethanol (analytical grade), and prepare an alcohol solution with a concentration of 0.35%.
1.4加入上述醇溶液溶解甲氨基阿维菌素苯甲酸盐原药至褐色澄明液体。1.4 Add the above alcohol solution to dissolve the original drug of emamectin benzoate to a brown clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速30000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 30,000 rev / min, time 5 minutes.
2.3将乳化液使用干燥箱干燥,参数:温度120℃,时间12小时。2.3 The emulsion was dried using a dry box, parameters: temperature 120 ° C, time 12 hours.
2.4将半成品粉碎过200目筛,即得纳米甲氨基阿维菌素苯甲酸盐粉体。2.4 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nano-methyl avermectin benzoate powder.
实施例3Example 3
纳米伊维菌素烘干制备工艺Nano ivermectin drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量伊维菌素原药250克1.1 Precision weighing ivermectin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂无水乙醇(分析纯)2000毫升,溶解至淡黄色澄明液体。1.3 Measure the solvent anhydrous ethanol (analytically pure) 2000 ml, dissolve to a pale yellow clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。 1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3将乳化液使用干燥箱干燥,参数:温度120℃,时间12小时。2.3 The emulsion was dried using a dry box, parameters: temperature 120 ° C, time 12 hours.
2.4将半成品粉碎过200目筛,即得纳米伊维菌素粉体。2.4 The semi-finished product is pulverized through a 200 mesh sieve to obtain nano ivermectin powder.
实施例4Example 4
纳米级嘧菌酯烘干制备工艺Nano-pyrazine drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量嘧菌酯原药250克1.1 Precision weighing azoxystrobin 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至乳白色液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a milky white liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入无水乙醇2000毫升。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of absolute ethanol was added.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3将乳化液使用干燥箱干燥,参数:温度80℃,时间12小时。2.3 The emulsion was dried using a dry box, parameters: temperature 80 ° C, time 12 hours.
2.4将半成品粉碎过200目筛,即得纳米嘧菌酯粉体。2.4 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nanozoxystrobin powder.
实施例5Example 5
纳米甲氨基阿维菌素苯甲酸盐烘干制备工艺Nano-methyl avermectin benzoate drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量甲氨基阿维菌素苯甲酸盐原药25克1.1 Precision weighing of emamectin benzoate original drug 25g
1.2精密称量二氧化硅气凝胶250克 1.2 Precision Weighing Silica Aerogel 250g
1.3称取7g D902抗分解剂(深圳市朗钛生物科技有限公司),量取溶剂无水乙醇(分析纯)2000毫升,配成浓度为0.35%的醇溶液。1.3 Weigh 7g D902 anti-decomposing agent (Shenzhen Long Ti Biotechnology Co., Ltd.), measure 2000 ml of solvent anhydrous ethanol (analytical grade), and prepare an alcohol solution with a concentration of 0.35%.
1.4加入上述醇溶液溶解甲氨基阿维菌素苯甲酸盐原药至褐色澄明液体。1.4 Add the above alcohol solution to dissolve the original drug of emamectin benzoate to a brown clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速25000转/分,时间2分钟。2.2 High-speed emulsifying machine emulsification, parameters: speed 25000 rev / min, time 2 minutes.
2.3将乳化液使用干燥箱干燥,参数:温度120℃,时间12小时。2.3 The emulsion was dried using a dry box, parameters: temperature 120 ° C, time 12 hours.
2.4将半成品粉碎过200目筛,即得纳米甲氨基阿维菌素苯甲酸盐粉体。2.4 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nano-methyl avermectin benzoate powder.
实施例5Example 5
纳米高效氟氯氰菊酯烘干制备工艺Nano-efficiency cyfluthrin drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量高效氟氯氰菊酯原药250克1.1 precision weighing high-efficiency cyfluthrin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至乳白色液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a milky white liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升。2.1 The obtained drug-loading body was placed in a beaker, and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转/分,时间10分钟。2.2 High-speed emulsifying machine emulsification, parameters: speed 28000 rev / min, time 10 minutes.
2.3将乳化液使用干燥箱干燥,参数:温度100℃,时间12小时。2.3 The emulsion was dried using a dry box, parameters: temperature 100 ° C, time 12 hours.
2.4将半成品粉碎过150目筛,即得纳米高效氟氯氰菊酯粉体。2.4 The semi-finished product is pulverized through a 150 mesh sieve to obtain a nanometer high-efficiency cyfluthrin powder.
实施例6 Example 6
纳米阿维菌素冻干制备工艺Nano-avermectin freeze-drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量阿维菌素原药50克1.1 precision weighing avermectin original drug 50 grams
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至淡黄色澄明液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a light yellow clear liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升。2.1 The obtained drug-loading body was placed in a beaker, and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: 28,000 rpm, 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液冷冻干燥,参数:温度-70℃,压力:5pa,时间24小时。2.4 Freeze the homogenized liquid, parameters: temperature -70 ° C, pressure: 5 pa, time 24 hours.
2.5将半成品粉碎过200目筛,即得纳米阿维菌素粉体。2.5 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nano-avermectin powder.
实施例7Example 7
纳米甲氨基阿维菌素苯甲酸盐冻干制备工艺Preparation process of nano-methylamino avermectin benzoate freeze-drying
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量甲氨基阿维菌素苯甲酸盐原药250克1.1 Precision Weighing Emamectin Benzoate 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3称取7g D902抗分解剂(深圳市朗钛生物科技有限公司),量取溶剂无水乙醇(分析纯)2000毫升,配成浓度为0.35%的醇溶液。1.3 Weigh 7g D902 anti-decomposing agent (Shenzhen Long Ti Biotechnology Co., Ltd.), measure 2000 ml of solvent anhydrous ethanol (analytical grade), and prepare an alcohol solution with a concentration of 0.35%.
1.4加入上述醇溶液溶解甲氨基阿维菌素苯甲酸盐原药至褐色澄明液体。1.4 Add the above alcohol solution to dissolve the original drug of emamectin benzoate to a brown clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备 2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液冷冻干燥,参数:温度-70℃,压力:5pa,时间24小时。2.4 Freeze the homogenized liquid, parameters: temperature -70 ° C, pressure: 5 pa, time 24 hours.
2.5将半成品粉碎过200目筛,即得纳米甲氨基阿维菌素苯甲酸盐粉体。2.5 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nano-methyl avermectin benzoate powder.
实施例8Example 8
纳米伊维菌素冻干制备工艺Nano-ivermectin freeze-drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量伊维菌素原药250克1.1 Precision weighing ivermectin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂无水乙醇(分析纯)2000毫升,溶解至淡黄色澄明液体。1.3 Measure the solvent anhydrous ethanol (analytically pure) 2000 ml, dissolve to a pale yellow clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间8分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 8 minutes.
2.4将均质液冷冻干燥,参数:温度-50℃,压力:5pa,时间24小时。2.4 Freeze the homogenized liquid, parameters: temperature -50 ° C, pressure: 5 pa, time 24 hours.
2.5将半成品粉碎过200目筛,即得纳米伊维菌素粉体。2.5 The semi-finished product is pulverized through a 200 mesh sieve to obtain nano ivermectin powder.
实施例9Example 9
纳米高效氟氯氰菊酯冻干制备工艺Nano-efficiency cyfluthrin freeze-drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量高效氟氯氰菊酯原药250克1.1 precision weighing high-efficiency cyfluthrin original drug 250g
1.2精密称量二氧化硅气凝胶250克 1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至乳白色液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a milky white liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升。2.1 The obtained drug-loading body was placed in a beaker, and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液冷冻干燥,参数:温度-70℃,压力:5pa,时间24小时。2.4 Freeze the homogenized liquid, parameters: temperature -70 ° C, pressure: 5 pa, time 24 hours.
2.5将半成品粉碎过200目筛,即得纳米高效氟氯氰菊酯粉体。2.5 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nanometer high-efficiency cyfluthrin powder.
实施例10Example 10
纳米嘧菌酯冻干制备工艺Semi-pyrrolidone freeze-drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量嘧菌酯原药250克1.1 Precision weighing azoxystrobin 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至乳白色液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a milky white liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1将上述干燥后的产物置于烧杯,加入纯净水2000毫升。2.1 The dried product was placed in a beaker and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力1000bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 1000bar, time 10 minutes.
2.4将均质液冷冻干燥,参数:温度-70℃,压力:5pa,时间24小时。2.4 Freeze the homogenized liquid, parameters: temperature -70 ° C, pressure: 5 pa, time 24 hours.
2.5将半成品粉碎过200目筛,即得纳米嘧菌酯粉体。 2.5 The semi-finished product is pulverized through a 200 mesh sieve to obtain a nanozoxystrobin powder.
实施例11Example 11
纳米阿维菌素喷干制备工艺Nano avermectin spray drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量阿维菌素原药250克1.1 precision weighing avermectin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至淡黄色澄明液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a light yellow clear liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升。2.1 The obtained drug-loading body was placed in a beaker, and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: 28,000 rpm, 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液喷雾干燥,参数:温度120℃,流速500毫升/小时,喷头0.75mm。2.4 Spray the homogenized liquid, parameters: temperature 120 ° C, flow rate 500 ml / hour, nozzle 0.75 mm.
2.5喷干产物即得纳米阿维菌素粉体。2.5 spray dry product to obtain nano avermectin powder.
实施例12Example 12
纳米甲氨基阿维菌素苯甲酸盐喷干制备工艺Preparation process of nano-methylamino Avermectin benzoate spray drying
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量甲氨基阿维菌素苯甲酸盐原药250克1.1 Precision Weighing Emamectin Benzoate 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3称取7g D902抗分解剂(深圳市朗钛生物科技有限公司),量取溶剂无水乙醇(分析纯)2000毫升,配成浓度为0.35%的醇溶液。1.3 Weigh 7g D902 anti-decomposing agent (Shenzhen Long Ti Biotechnology Co., Ltd.), measure 2000 ml of solvent anhydrous ethanol (analytical grade), and prepare an alcohol solution with a concentration of 0.35%.
1.4加入上述醇溶液溶解甲氨基阿维菌素苯甲酸盐原药至褐色澄明液体。1.4 Add the above alcohol solution to dissolve the original drug of emamectin benzoate to a brown clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。 1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力500bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 500bar, time 10 minutes.
2.4将均质液喷雾干燥,参数:温度120℃,流速500毫升/小时,喷头0.75mm。2.4 Spray the homogenized liquid, parameters: temperature 120 ° C, flow rate 500 ml / hour, nozzle 0.75 mm.
2.5喷干产物即得纳米甲氨基阿维菌素苯甲酸盐粉体。2.5 spray dry product to obtain nano-methyl avermectin benzoate powder.
实施例13Example 13
纳米伊维菌素制备喷干工艺Preparation of spray drying process of nano ivermectin
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量伊维菌素原药250克1.1 Precision weighing ivermectin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂无水乙醇(分析纯)2000毫升,溶解至淡黄色澄明液体。1.3 Measure the solvent anhydrous ethanol (analytically pure) 2000 ml, dissolve to a pale yellow clear liquid.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升,搅拌。2.1 The obtained drug-loaded body was placed in a beaker, and 2000 ml of purified water was added and stirred.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液喷雾干燥,参数:温度120℃,流速500毫升/小时,喷头0.75mm。2.4 Spray the homogenized liquid, parameters: temperature 120 ° C, flow rate 500 ml / hour, nozzle 0.75 mm.
2.5喷干产物即得纳米伊维菌素粉体。2.5 spray dry product to obtain nano ivermectin powder.
实施例14Example 14
纳米嘧菌酯喷干制备工艺Spraying dry preparation process of Nanzoxystrobin
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量嘧菌酯原药250克 1.1 Precision weighing azoxystrobin 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至乳白色液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a milky white liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1将上述干燥后的产物置于烧杯,加入纯净水2000毫升。2.1 The dried product was placed in a beaker and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液喷雾干燥,参数:温度120℃,流速500毫升/小时,喷头0.75mm。2.4 Spray the homogenized liquid, parameters: temperature 120 ° C, flow rate 500 ml / hour, nozzle 0.75 mm.
2.5喷干产物即得纳米嘧菌酯粉体。2.5 spray dry product to obtain nano-pyrimidal powder.
实施例15Example 15
纳米高效氟氯氰菊酯喷干制备工艺Nano-efficiency cyfluthrin spray drying preparation process
1药物溶解与吸附载药1 drug dissolution and adsorption drug loading
1.1精密称量高效氟氯氰菊酯原药250克1.1 precision weighing high-efficiency cyfluthrin original drug 250g
1.2精密称量二氧化硅气凝胶250克1.2 Precision Weighing Silica Aerogel 250g
1.3量取溶剂乙酸乙酯(分析纯)500毫升,溶解至乳白色液体,再加无水乙醇(分析纯)1500毫升稀释。1.3 Measure the solvent ethyl acetate (analytically pure) 500 ml, dissolve into a milky white liquid, and add 1500 ml of absolute ethanol (analytical purity) to dilute.
1.4加入气凝胶250克至药物溶液被完全吸附。1.4 250 g of aerogel was added until the drug solution was completely absorbed.
2纳米分散体或微球制备2 nanodispersion or microsphere preparation
2.1所得载药体置于烧杯,加入纯净水2000毫升。2.1 The obtained drug-loading body was placed in a beaker, and 2000 ml of purified water was added.
2.2高速乳化机乳化,参数:转速28000转/分,时间5分钟。2.2 High-speed emulsifier emulsification, parameters: speed 28000 rev / min, time 5 minutes.
2.3高压均质机均质,参数:压力800bar,时间10分钟。2.3 High-pressure homogenizer homogenization, parameters: pressure 800bar, time 10 minutes.
2.4将均质液喷雾干燥,参数:温度120℃,流速500毫升/小时,喷头0.75mm。 2.4 Spray the homogenized liquid, parameters: temperature 120 ° C, flow rate 500 ml / hour, nozzle 0.75 mm.
2.5喷干产物即得纳米高效氟氯氰菊酯粉体。2.5 spray dry product to obtain nano-efficient cyfluthrin powder.
利用本发明制备的纳米级农药在田间药效实验中,已经取得比较满意的效果,所用的剂型均为不含有机溶剂的水分散粒剂,由本专利提供的实施例中的烘干工艺制得;使用方法都是兑水后喷雾。The nano-scale pesticide prepared by the invention has achieved satisfactory results in the field efficacy experiment, and the dosage forms used are all water-dispersible granules without organic solvent, which are obtained by the drying process in the examples provided by the patent. The method of use is to spray after watering.
在田间药效试验中,本专利的纳米级农药与市售蔬菜杀虫剂倍内威(10%溴氰虫酰胺可分散油悬浮剂)进行了比对,倍内威是美国杜邦公司于2015年5月在我国上市推出的新一代多谱型杀虫剂。In the field efficacy test, the nano-grade pesticide of this patent was compared with the commercially available vegetable insecticide Benedict (10% cyanamide sulphonic dispersing oil suspension), which was DuPont in 2015. A new generation of multi-spectrum insecticides launched in China in May.
田间药效试验由江西省赣县植保站独立进行,三组数据如下:The field efficacy test was carried out independently by the Jixian Plant Protection Station in Jiangxi Province. The three groups of data are as follows:
田间药效试验1Field efficacy test 1
Figure PCTCN2015093833-appb-000001
Figure PCTCN2015093833-appb-000001
田间药效试验2Field efficacy test 2
Figure PCTCN2015093833-appb-000002
Figure PCTCN2015093833-appb-000002
Figure PCTCN2015093833-appb-000003
Figure PCTCN2015093833-appb-000003
田间药效试验3Field efficacy test 3
Figure PCTCN2015093833-appb-000004
Figure PCTCN2015093833-appb-000004

Claims (10)

  1. 一种应用二氧化硅气凝胶制备纳米级农药制剂的方法,所述的应用是指二氧化硅气凝胶作为载体在对难溶性原药进行纳米化制剂加工,加工步骤如下:A method for preparing a nanometer pesticide preparation by using a silica aerogel, wherein the application refers to a silica aerogel as a carrier for processing a nanometer preparation of a poorly soluble crude drug, and the processing steps are as follows:
    ①以溶剂溶解农药原药或粉碎农药原药;1 Solving the original pesticide or pulverizing the original pesticide with a solvent;
    ②以二氧化硅气凝胶吸附载入含药溶剂液体或混入被粉碎的原药以形成的直径小于100nm的纳米粒载药系统,所述二氧化硅气凝胶为亲水性二氧化硅气凝胶或者疏水性二氧化硅气凝胶经热处理后具有亲水性的二氧化硅气凝胶,原药与二氧化硅气凝胶的质量比为1:0.5~20,所述热处理的温度为300~1000℃;2 a nanoparticle drug-loading system having a diameter of less than 100 nm formed by adsorbing a drug-containing solvent liquid or mixing the pulverized original drug with silica aerogel, wherein the silica aerogel is hydrophilic silica The aerogel or the hydrophobic silica aerogel has a hydrophilic silica aerogel after heat treatment, and the mass ratio of the original drug to the silica aerogel is 1:0.5-20, the heat treatment The temperature is 300 to 1000 ° C;
    ③将纳米粒载药系统加水,搅拌或乳化使之均质分散;3 adding water to the nanoparticle drug loading system, stirring or emulsification to homogenize the dispersion;
    ④干燥除去溶剂与水分,得纳米药物。4 Drying removes solvent and water to obtain a nano drug.
  2. 根据权利要求1所述的方法,其特征在于,在步骤中3采用乳化机乳化,转速为转速10000~30000转/分,时间2~10分钟。The method according to claim 1, wherein in the step 3, the emulsion is emulsified by an emulsifier, and the rotation speed is 10,000 to 30,000 rpm, and the time is 2 to 10 minutes.
  3. 根据权利要求1所述的方法,其特征在于,在步骤中3采用均质机均质,压力500bar~1500bar,时间5~15分钟。The method according to claim 1, characterized in that in the step 3, the homogenizer is used for homogenization, the pressure is from 500 bar to 1500 bar, and the time is from 5 to 15 minutes.
  4. 根据权利要求1所述的方法,其特征在于,在步骤5中将所述的纳米药物通过100目至200目筛。The method of claim 1 wherein said nanomedicine is passed through a 100 mesh to 200 mesh screen in step 5.
  5. 根据权利要求1所述的方法,其特征在于,所述二氧化硅气凝胶的孔隙率为95~99%、孔径为10~50nm、比表面积为200~1000m2/g、密度为3~300kg/m 3、组成网络的胶体颗粒直径为1~50nm。The method according to claim 1, wherein the silica aerogel has a porosity of 95 to 99%, a pore diameter of 10 to 50 nm, a specific surface area of 200 to 1000 m 2 /g, and a density of 3 to The colloidal particles of the composition network of 300 kg/m 3 have a diameter of 1 to 50 nm.
  6. 根据权利要求1所述的方法,其特征在于,所述的溶剂为乙醇或乙酸乙酯。The method of claim 1 wherein said solvent is ethanol or ethyl acetate.
  7. 根据权利要求1所述的方法,其特征在于,所述的干燥方法有烘干、冻干和喷干,烘干温度是60℃~120℃;冻干温度是-50℃~-70℃,压力0.1~10pa;喷干温度是120℃~220℃。 The method according to claim 1, wherein the drying method comprises drying, lyophilizing and spray drying, the drying temperature is 60 ° C to 120 ° C; and the lyophilization temperature is -50 ° C to -70 ° C, The pressure is 0.1 to 10 Pa; the spray drying temperature is 120 to 220 °C.
  8. 根据权利要求1所述的方法,其特征在于,所述的纳米药物制备各种剂型,所述的剂型包括有纳米级农药固体分散体、悬浮制剂与水剂。The method of claim 1 wherein said nanopharmaceutical comprises various dosage forms comprising a nanoscale pesticide solid dispersion, a suspension formulation and a water formulation.
  9. 一种应用二氧化硅气凝胶制备的纳米药物。A nanomedicine prepared using silica aerogel.
  10. 如权利要求9所述的纳米药物,其特征在于,所述的纳米药物载药量>50%;包封率>90%;载药微球比表面积>300m2/g;载药微球粒径<5μm。 The nanomedicine according to claim 9, wherein the nano drug is loaded with a drug content of >50%; the encapsulation efficiency is >90%; the drug-loaded microsphere specific surface area is >300 m 2 /g; and the drug-loaded microspheres are loaded. The diameter is <5 μm.
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