WO2017072981A1 - Method for producing sheet metal member - Google Patents

Method for producing sheet metal member Download PDF

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Publication number
WO2017072981A1
WO2017072981A1 PCT/JP2015/082684 JP2015082684W WO2017072981A1 WO 2017072981 A1 WO2017072981 A1 WO 2017072981A1 JP 2015082684 W JP2015082684 W JP 2015082684W WO 2017072981 A1 WO2017072981 A1 WO 2017072981A1
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WO
WIPO (PCT)
Prior art keywords
peripheral side
thickening
inner peripheral
mold
outer peripheral
Prior art date
Application number
PCT/JP2015/082684
Other languages
French (fr)
Japanese (ja)
Inventor
正輝 西岡
直樹 藤井
国広 原田
麗公 松井
Original Assignee
株式会社カネミツ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社カネミツ filed Critical 株式会社カネミツ
Priority to CN201580083234.XA priority Critical patent/CN108025350B/en
Publication of WO2017072981A1 publication Critical patent/WO2017072981A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20—Deep-drawing
    • B21D22/30—Deep-drawing to finish articles formed by deep-drawing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K21/00—Making hollow articles not covered by a single preceding sub-group
    • B21K21/12—Shaping end portions of hollow articles

Definitions

  • the present invention relates to a method for manufacturing a sheet metal member.
  • Patent Document 1 discloses a method of manufacturing a clutch piston.
  • the clutch piston is used for an automatic transmission.
  • the clutch piston has a groove for mounting an O-ring on the inner periphery of the boss.
  • the manufacturing method of a clutch piston disclosed in Patent Document 1 includes a step of forming a boss portion, a step of forming a step portion, a step of forming a boss, and a step of forming an O-ring groove.
  • the step of forming the boss portion is a step of press forming a blank having a thickness equal to the thickness of the main body to form the boss portion at the center.
  • the step of forming the stepped portion is a step of press forming the boss portion and forming the stepped portion at the connection portion with the main body.
  • the step of forming the boss is a step of increasing the wall thickness by constraining the outer shape of the boss portion connected to the stepped portion and press-molding.
  • the step of forming the O-ring groove is a step of machining an O-ring groove forming portion in the boss.
  • the clutch piston manufacturing method disclosed in Patent Document 1 has a problem in that when the thickness of the boss, that is, the tubular portion is increased, the end portion of the tubular portion may be buckled.
  • the clutch piston disclosed in Patent Document 1 there are many members having a cylindrical portion. It is frequently performed that some plastic working is performed on the end of such a cylindrical member along the central axis. When such plastic working is performed, the cylindrical member cannot be used if the end portion is buckled. It is important to avoid such buckling.
  • An object of the present invention is to reduce the possibility that the end portion buckles when the thickness of the end portion of the cylindrical portion is increased.
  • the method for manufacturing the sheet metal member 12 includes a forming material forming step S350, a one-end thickening step S352, and a shaping step S354.
  • the base material forming step S350 is a step in which the base material 10 is formed.
  • the base material 10 includes a cylindrical portion 20.
  • the one-end thickening step S352 is a step in which the one-end thickening molds 40 and 42 are pressed against the one end 26 which is the annular shape of the cylindrical portion 20. Thereby, the one end 26 of the cylindrical part 20 is thickened.
  • the shaping step S354 is a step in which the one end 26 of the cylindrical portion 20 is shaped.
  • One end 26 of the cylindrical portion 20 is increased in thickness at one end thickening step S352.
  • One end thickening molds 40 and 42 are formed with annular grooves 56 and 106.
  • the annular grooves 56 and 106 have groove bottoms 60 and 110, inner peripheral side surfaces 62 and 112, and outer peripheral side surfaces 64 and 114.
  • the distance between the outer peripheral side surfaces 64 and 114 and the inner peripheral side surfaces 62 and 112 decreases as the groove bottoms 60 and 110 are approached.
  • the one end 26 of the cylindrical portion 20 is thickened in the state described below.
  • the state is a state in which the groove bottoms 60 and 110 of the one end thickening molds 40 and 42 are pressed against the one end 26 of the cylindrical portion 20.
  • the distance between the inner peripheral side surfaces 62 and 112 and the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 becomes narrower as the groove bottoms 60 and 110 are approached. Since the space
  • FIG. First, in the one end thickening step S352, when the one end 26 is plastically deformed so as to become thicker away from the end of the one end 26 of the cylindrical portion 20, the one end 26 is made thicker after the one end 26 of the cylindrical portion 20 is uniformly thickened.
  • the possibility of buckling of the one end 26 is reduced. This is because the portion that is likely to buckle easily thickens early in the plastic deformation.
  • the groove bottoms 60 and 110 of the annular grooves 56 and 106 in the one-end thickening molds 40 and 42 are pressed against the one end 26 of the cylindrical portion 20.
  • the buckling is greater than when the one end 26 of the cylindrical portion 20 can be narrowed or expanded in the annular grooves 56 and 106. Is less likely to occur.
  • the thickness of the end portion of the cylindrical portion 20 is increased, the possibility that the end portion buckles can be reduced.
  • the one-end thickening step S352 described above has a slope forming thickening step S370 and an inner peripheral thickening step S372.
  • the slope forming and thickening step S370 is a step of increasing the thickness of the one end 26 of the cylindrical portion 20 by pressing the groove bottom 60 of the slope forming mold 40 against the one end 26 of the cylindrical portion 20. Thereby, inclined surfaces are formed on the inner peripheral side and the outer peripheral side of the one end 26 of the cylindrical portion 20.
  • the slope forming mold 40 is a mold for increasing the thickness of one end that satisfies the following two requirements.
  • the first requirement is that it has an annular groove 56.
  • the outer peripheral side surface 64 and the inner peripheral side surface 62 of the annular groove 56 are inclined.
  • the second requirement is that the inclination of the outer peripheral side surface 64 is gentler than the inclination of the inner peripheral side surface 62.
  • the inner peripheral thickening step S372 is a step of pressing the annular groove 106 of the inner peripheral thickening mold 42 against one end 26 of the cylindrical portion 20 that has been increased in the slope forming thickening step S370. Thereby, the one end 26 of the cylindrical part 20 is thickened so that the one end 26 of the cylindrical part 20 protrudes in the inner peripheral direction.
  • the inner peripheral thickening mold 42 is a one-end thickening mold that satisfies the following two requirements.
  • the first requirement is that it has an annular groove 106.
  • the outer peripheral side surface 114 and the inner peripheral side surface 112 of the annular groove 106 are inclined.
  • the second requirement is that the inclination of the inner peripheral side surface 112 is gentler than the inclination of the inner peripheral side surface 62 of the slope forming mold 40.
  • “inclined” with respect to the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 means one end when the one end thickening mold 40 or 42 is pressed against the one end 26 of the cylindrical portion 20. It means that the advancing direction of the thickening molds 40, 42 and the outer peripheral side surfaces 64, 114 of the annular grooves 56, 106 form an angle. “Inclination” for the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 refers to the size of the corners.
  • “Slow” with respect to the inclination means that the angle formed by the advancing direction of the one-end thickening molds 40 and 42 and the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 is large. “Steep” with respect to the inclination means that the angle formed by the advancing direction of the one end thickening dies 40 and 42 and the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 is small. The same applies to “inclined” and “inclined” of the inner peripheral side surfaces 62 and 112 of the annular grooves 56 and 106.
  • slopes are formed on the inner peripheral side and the outer peripheral side of the one end 26 of the cylindrical portion 20 in the slope formation thickening step S370. Since the inclination of the outer peripheral side surface 64 of the slope forming mold 40 is gentler than the inclination of the inner peripheral side surface 62, the outer peripheral side inclined surface of the one end 26 of the cylindrical portion 20 is gentler than the inner peripheral side inclined surface. Thereby, in slope formation thickness increasing process S370, a slope is formed in the end 26 of the cylindrical part 20 so that an outer peripheral side becomes gentler than an inner peripheral side. Thereafter, in the inner circumferential thickening step S372, the annular groove 106 of the inner circumferential thickening mold 42 is pressed against the one end 26 of the cylindrical portion 20.
  • the inclination of the inner peripheral side surface 112 of the annular groove 106 of the inner peripheral thickening mold 42 is gentler than the inclination of the inner peripheral side surface 62 of the inclined surface forming mold 40.
  • the inner circumferential thickening step S372 the inner circumferential side of the one end 26 of the cylindrical portion 20 in the state where the inclined surfaces are formed in advance on the inner circumferential side and the outer circumferential side is further thickened. Since slopes are formed in advance on the inner peripheral side and the outer peripheral side, the inner peripheral side of the one end 26 of the cylindrical portion 20 is easily projected in the inner peripheral thickening step S372 as compared to the case where it is not. As a result, even when the one end 26 of the cylindrical portion 20 is plastically deformed so as to project to the inner peripheral side, the possibility that the one end 26 buckles can be reduced.
  • the maximum value of the inner diameter of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 described above is not more than the maximum value of the inner diameter of the outer peripheral side surface 64 of the slope forming mold 40.
  • the inclination of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is the same or steep as the inclination of the outer peripheral side face 64 of the slope forming mold 40.
  • the maximum value of the inner diameter of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is equal to or less than the maximum value of the inner diameter of the outer peripheral side surface 64 of the inclined surface forming mold 40 and the inclination of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 Is the same or steep as the inclination of the outer peripheral side surface 64 of the slope forming mold 40.
  • the portion closer to the portion where the inner diameter of the outer circumferential side surface 114 of the inner circumferential thickening die 42 is the largest in the one end 26 of the cylindrical portion 20 is closer to the outer circumferential side.
  • the one-end thickening molds 40 and 42 described above have the intermediate punches 70 and 120 and the outer pads 72 and 122.
  • the intermediate punches 70 and 120 integrally form the groove bottoms 60 and 110 of the annular grooves 56 and 106 and the inner peripheral side surfaces 62 and 112 of the annular grooves 56 and 106.
  • the outer pads 72 and 122 are disposed so as to surround the middle punches 70 and 120.
  • the outer pads 72 and 122 constitute the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106.
  • the groove bottoms 60 and 110 of the one-end thickening molds 40 and 42 are pressed against the one end 26 of the cylindrical portion 20, thereby causing one end of the cylindrical portion 20 to end. 26 is thickened.
  • the one end thickening molds 40 and 42 receive a reaction force from the tubular portion 20. If the one end thickening molds 40, 42 have the middle punches 70, 120 and the outer pads 72, 122, the reaction force may cause cracks in the groove bottoms 60, 110 of the annular grooves 56, 106. Can be lowered.
  • the intermediate punches 70 and 120 integrally form the groove bottoms 60 and 110 of the annular grooves 56 and 106 and the inner peripheral side surfaces 62 and 112 of the annular grooves 56 and 106.
  • the groove bottoms 60 and 110 and the inner peripheral side surfaces 62 and 112 are integrally formed, the plastic deformation of the one end 26 of the cylindrical portion 20 is suppressed on the inner peripheral side as compared with the case where these are formed by different members. It becomes easy to promote towards.
  • the groove bottoms 60 and 110 and the inner peripheral side surfaces 62 and 112 are integrally formed, the groove bottoms 60 and 110 and the inner peripheral side surfaces 62 and 112 are disposed as compared with the case where they are configured by different members. This is because it is difficult to leave. Since it becomes easy to promote the plastic deformation of the one end 26 of the cylindrical part 20 toward the inner peripheral side, the possibility that the one end 26 buckles can be reduced.
  • the present invention when the thickness of the end portion of the cylindrical portion is increased, the possibility that the end portion buckles can be reduced.
  • FIG. 1 is an external view of a shaped material according to an embodiment of the present invention.
  • 1 is an external view of a sheet metal member according to an embodiment of the present invention. It is a figure showing a process of a manufacturing method of a sheet metal member concerning an embodiment with the present invention. It is sectional drawing which shows the slope formation metal mold
  • FIG. 5 is an enlarged view of FIG. 4. It is sectional drawing which shows the inner periphery thickening metal mold
  • FIG. 7 is an enlarged view of FIG. 6.
  • FIG. 1 It is sectional drawing which shows the bottom part shaping die and raw material in the bottom part shaping process concerning one embodiment of this invention. It is an enlarged view of FIG. It is sectional drawing which shows the finishing metal mold
  • FIG. 1 is an external view of a base material 10 processed by the method for manufacturing a sheet metal member 12 according to the present embodiment.
  • the base material 10 according to the present embodiment includes a cylindrical portion 20 and a flange portion 22.
  • One end 26 of the cylindrical portion 20 is annular.
  • One end 26 of the cylindrical portion 20 is thinner than the other end 28.
  • the flange portion 22 is integrally connected to the other end 28 of the cylindrical portion 20.
  • FIG. 2 is an external view of the sheet metal member 12 according to the present embodiment. In FIG. 2, a part of the sheet metal member 12 is cut away. One end 38 of the sheet metal member 12 is thickened and shaped.
  • the raw material 10 shown in FIG. 1 is processed by the manufacturing method of the sheet metal member 12 according to the present embodiment, so that the sheet metal member 12 shown in FIG. 2 is obtained.
  • a sheet metal member 12 is, for example, a material for a sun gear of a planetary gear mechanism.
  • FIG. 3 is a diagram showing the steps of the method for manufacturing the sheet metal member 12 according to the present embodiment. Based on FIG. 3, the process of the manufacturing method of the sheet-metal member 12 of this embodiment is demonstrated.
  • the manufacturing method of the sheet metal member 12 according to the present embodiment includes a forming material forming step S350, a one-end thickening step S352, and a shaping step S354.
  • the forming material forming step S350 is a step in which the forming material 10 shown in FIG. 1 is formed.
  • the specific procedure for forming the raw material 10 is well known. Therefore, detailed description thereof will not be repeated here.
  • the one end thickening step S352 is a step in which the one end thickening mold is pressed against the one end 26 of the cylindrical portion 20 of the shaped member 10. Thereby, the one end 26 of the cylindrical part 20 is thickened.
  • the one-end thickening mold is a mold having an annular groove.
  • the annular groove has a groove bottom, an inner peripheral side surface, and an outer peripheral side surface. The distance between the outer peripheral side surface and the inner peripheral side surface decreases as the groove bottom is approached.
  • the one end 26 of the cylindrical portion 20 is thickened in the state described below.
  • the state is a state in which the groove bottom of the one end thickening mold is pressed against one end 26 of the cylindrical portion 20.
  • the one-end thickening step S352 includes a slope forming thickening step S370 and an inner peripheral thickening step S372.
  • the slope forming and thickening step S370 is a step of increasing the thickness of the one end 26 of the cylindrical portion 20 by pressing the slope forming mold 40 against the one end 26 of the cylindrical portion 20.
  • the slope forming mold 40 is a kind of mold for thickening one end.
  • FIG. 4 is a cross-sectional view showing the slope forming mold 40 in the slope forming and increasing step S370 according to the present embodiment and the shaped material 10 processed by this.
  • the slope forming mold 40 of the present embodiment will be described.
  • the slope forming mold 40 includes a slope forming upper mold 50 and a slope forming lower mold 52.
  • the slope forming upper mold 50 is pressed against the base material 10 by a well-known drive source (not shown).
  • the slope forming lower mold 52 supports the base material 10 when the slope forming upper mold 50 is pressed against the base material 10.
  • FIG. 5 is an enlarged view of FIG. Based on FIG. 5, the slope forming upper mold 50 according to the present embodiment will be described.
  • the slope forming upper mold 50 has the annular groove 56 described above.
  • the annular groove 56 is pressed against the one end 26 of the cylindrical portion 20.
  • the annular groove 56 has a groove bottom 60, an inner peripheral side surface 62, and an outer peripheral side surface 64.
  • the width of the groove bottom 60 of the annular groove 56 is equal to the thickness of the one end 26 of the tubular portion 20 immediately before the slope formation thickening step S370 within the range of manufacturing errors.
  • both the inner peripheral side surface 62 and the outer peripheral side surface 64 are inclined.
  • the inner peripheral side surface 62 and the outer peripheral side surface 64 are both the angle and the traveling direction of the slope forming upper mold 50 when the slope forming mold 40 is pressed against the one end 26 of the tubular portion 20. I am doing. As a result, the distance between the outer peripheral side surface 64 and the inner peripheral side surface 62 becomes narrower as it approaches the groove bottom 60.
  • the slope forming upper mold 50 includes a slope forming punch 70 and a slope forming outer pad 72.
  • the slope forming punch 70 constitutes the groove bottom 60 of the annular groove 56 and the inner peripheral side surface 62 of the annular groove 56 described above.
  • the slope forming outer pad 72 is disposed so as to surround the punch 70 during slope formation.
  • the slope forming outer pad 72 constitutes the outer peripheral side surface 64 of the annular groove 56 described above.
  • the inclination of the outer peripheral side surface 64 is gentler than the inclination of the inner peripheral side surface 62. That is, in FIG. 5, the angle formed by the alternate long and short dash line 80 and the outer peripheral side surface 64 is larger than the angle formed by the alternate long and short dash line 80 and the inner peripheral side surface 62.
  • the slope forming lower mold 52 includes a slope forming support punch 90 and a slope forming lower pad (not shown).
  • the slope forming support punch 90 is inserted into the base material 10.
  • the slope forming support punch 90 supports the one end 26 of the tubular portion 20 when the slope forming upper die 50 is pressed against the one end 26 of the tubular portion 20. Thereby, compared with the case where there is no slope formation support punch 90, the possibility of the buckling of the shaped member 10 becomes low.
  • the slope formation lower pad sandwiches the flange portion 22 of the base material 10 together with the slope formation outer pad 72. Thereby, the jumping of the shaped member 10 and the deviation of the shaped member 10 in the slope formation thickening step S370 are prevented.
  • the groove bottom 60 first plastically deforms the one end 26 of the tubular portion 20. With the plastic deformation, the one end 26 of the cylindrical portion 20 comes into contact with the inner peripheral side surface 62 and the outer peripheral side surface 64 of the annular groove 56. Further, when the annular groove 56 of the slope forming mold 40 is pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 is plastically deformed in accordance with the shape of the annular groove 56. As a result, the one end 26 of the cylindrical portion 20 is increased in thickness.
  • the inner peripheral thickening step S372 is a step of pressing the inner peripheral thickening mold 42 against the one end 26 of the tubular portion 20.
  • One end 26 of the cylindrical portion 20 is increased in thickness in the slope forming and increasing step S370. Thereby, the one end 26 of the cylindrical part 20 is thickened so that the one end 26 of the cylindrical part 20 protrudes in the inner peripheral direction.
  • the inner peripheral thickening mold 42 is a kind of one-end thickening mold.
  • FIG. 6 is a cross-sectional view showing the inner peripheral thickening mold 42 and the base material 10 in the inner peripheral thickening step S372 according to the present embodiment.
  • the inner peripheral thickening mold 42 of the present embodiment will be described.
  • the inner peripheral thickening mold 42 has an inner peripheral thickening upper mold 100 and an inner peripheral thickening lower mold 102.
  • the inner peripheral thickening upper die 100 is pressed against the base material 10 by a well-known driving source (not shown).
  • the inner peripheral thickening lower die 102 supports the raw material 10 when the inner peripheral thickening upper die 100 is pressed against the raw material 10.
  • FIG. 7 is an enlarged view of FIG. Based on FIG. 7, the inner peripheral thickening upper mold
  • the inner peripheral thickening upper mold 100 has the annular groove 106 described above. This annular groove 106 is pressed against one end 26 of the cylindrical portion 20.
  • the annular groove 106 has a groove bottom 110, an inner peripheral side surface 112, and an outer peripheral side surface 114.
  • the width of the groove bottom 110 of the annular groove 106 is wider than the thickness of the one end 26 of the cylindrical portion 20 immediately before the inner circumferential thickening step S372.
  • the annular groove 106 is shallower than the annular groove 56 of the slope forming upper mold 50.
  • Both the inner peripheral side surface 112 and the outer peripheral side surface 114 are inclined. That is, in the case of the present embodiment, the inner peripheral side surface 112 and the outer peripheral side surface 14 are both of the inner peripheral thickening die 42 when the inner peripheral thickening die 42 is pressed against the one end 26 of the cylindrical portion 20. It makes an angle with the direction of travel. As a result, the distance between the outer peripheral side surface 114 and the inner peripheral side surface 112 decreases as the groove bottom 110 is approached. In the present embodiment, the inclination of the inner peripheral side surface 112 is gentler than the inclination of the inner peripheral side surface 62 of the slope forming upper mold 50. That is, in FIG.
  • the angle formed by the alternate long and short dash line 80 and the inner peripheral side surface 112 is larger than the angle formed by the alternate long and short dash line 80 and the inner peripheral side surface 62.
  • the maximum value of the inner diameter of the outer peripheral side surface 114 is It is equal to the maximum value of the inner diameter of the outer peripheral side face 64 of the slope forming upper mold 50 (in this embodiment, the inner diameter of the outer peripheral side face 64 at the edge 66 of the annular groove 56) within the range of manufacturing errors.
  • the inclination of the outer peripheral side surface 114 is equal to the inclination of the outer peripheral side surface 64 of the slope-forming upper mold 50 within the range of manufacturing errors.
  • the inner peripheral thickening upper mold 100 includes an inner peripheral thickening middle punch 120 and an inner peripheral thickening outer pad 122.
  • the inner peripheral thickening intermediate punch 120 constitutes the groove bottom 110 of the annular groove 106 and the inner peripheral side surface 112 of the annular groove 106 described above.
  • the inner peripheral thickening outer pad 122 is disposed so as to surround the inner peripheral thickening middle punch 120.
  • the inner peripheral thickening outer pad 122 constitutes the outer peripheral side surface 114 of the annular groove 106 described above.
  • the inner peripheral thickening lower mold 102 has an inner peripheral thickening support punch 130 and an inner peripheral thickening lower pad (not shown).
  • the inner peripheral thickening support punch 130 is inserted into the base material 10.
  • the inner peripheral thickening support punch 130 supports the one end 26 of the cylindrical portion 20 when the inner peripheral thickening upper die 100 is pressed against the one end 26 of the cylindrical portion 20. Thereby, compared with the case where there is no inner periphery thickening support punch 130, the possibility of buckling of the shaped member 10 is reduced.
  • the inner peripheral thickening lower pad sandwiches the flange 22 together with the inner peripheral thickening outer pad 122. Thereby, the jumping of the shaped material 10 and the deviation of the shaped material 10 in the inner peripheral thickening step S372 are prevented.
  • the groove bottom 110 first plastically deforms the one end 26 of the cylindrical portion 20. With the plastic deformation, the one end 26 of the cylindrical portion 20 comes into contact with the inner peripheral side surface 112 and the outer peripheral side surface 114 of the annular groove 106. Further, when the annular groove 106 of the inner peripheral thickening mold 42 is pressed against the one end 26 of the tubular portion 20, the one end 26 of the tubular portion 20 is plastically deformed in accordance with the shape of the annular groove 106. As a result, the one end 26 of the cylindrical portion 20 is plastically deformed so as to protrude toward the inner periphery.
  • the shaping step S354 is a step in which the one end 26 of the cylindrical portion 20 is shaped. One end 26 of the cylindrical portion 20 is increased in thickness at one end thickening step S352.
  • the shaping step S354 includes a bottom shaping step S380 and a finishing step S382.
  • the bottom shaping step S380 is a step of pressing the bottom shaping die 200 against one end 26 of the cylindrical portion 20 that has been thickened in the inner circumferential thickening step S372. Thereby, the location which corresponds to a bottom part among the parts thickened in inner periphery thickening process S372 is shape
  • FIG. 8 is a cross-sectional view showing the bottom shaping die 200 and the base material 10 in the bottom shaping step S380 according to the present embodiment.
  • the bottom shaping die 200 includes a bottom shaping upper die 210 and a bottom shaping lower die 212.
  • the bottom shaping upper mold 210 is pressed against the base material 10 by a known drive source (not shown).
  • the bottom shaping lower mold 212 supports the shaping material 10 when the bottom shaping upper mold 210 is pressed against the shaping material 10.
  • the bottom shaping lower mold 212 shapes a portion corresponding to the bottom of the one end 26 of the tubular portion 20 that has been thickened in the inner circumferential thickening step S372.
  • FIG. 9 is an enlarged view of FIG. Based on FIG. 9, the bottom shaping
  • the bottom shaping upper mold 210 has an annular groove 216.
  • This annular groove 216 is pressed against one end 26 of the cylindrical portion 20.
  • the annular groove 216 has a groove bottom 220, an inner peripheral side surface 222, and an outer peripheral side surface 224.
  • the width of the groove bottom 220 is wider than the thickness of the one end 26 of the tubular portion 20 deformed in the inner peripheral thickening step S372. The distance between the outer peripheral side surface 224 and the inner peripheral side surface 222 decreases as the groove bottom 220 is approached.
  • the bottom shaping upper mold 210 includes a bottom shaping middle punch 226 and a bottom shaping outer pad 228.
  • the bottom shaping middle punch 226 constitutes the groove bottom 220 and the inner peripheral side surface 222 of the annular groove 216 described above.
  • the bottom shaping outer pad 228 is disposed so as to surround the bottom shaping middle punch 226.
  • the bottom shaping outer pad 228 constitutes the outer peripheral side surface 224 of the annular groove 216 described above.
  • the bottom shaping lower mold 212 has a bottom shaping support punch 230 and a bottom shaping lower pad (not shown).
  • the bottom shaping support punch 230 is inserted into the base material 10.
  • the bottom shaping support punch 230 is inserted into the cylindrical portion 20 of the raw material 10 when the bottom shaping upper die 210 is pressed against the raw material 10.
  • the tip of the bottom shaping support punch 230 shapes the portion closest to the other end 28 of the one end 26 of the cylindrical portion 20 that has been thickened in the inner circumferential thickening step S372. Thereby, the part which corresponds to a bottom part among the one ends 26 of the cylindrical part 20 becomes an annular
  • the bottom shaping lower pad sandwiches the flange 22 together with the bottom shaping outer pad 228. Thereby, the jumping of the shaped material 10 and the deviation of the shaped material 10 in the inner peripheral thickening step S372 are prevented.
  • the bottom shaping step S380 when the annular groove 216 of the bottom shaping die 200 and the bottom shaping support punch 230 are pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 matches these shapes. Plastic deformation. As a result, the portion corresponding to the bottom of the portion thickened in the inner peripheral thickening step S372 is shaped into an annular shape.
  • the finishing step S382 is a step of pressing the finishing mold 240 against the one end 26 of the cylindrical portion 20 that has been thickened in the bottom shaping step S380. Thereby, the part thickened in one end thickening process S352 is shaped in the shape shown by FIG.
  • FIG. 10 is a cross-sectional view showing the finishing mold 240, the base material 10, and the sheet metal member 12 in the finishing step S382 according to the present embodiment.
  • the finishing mold 240 of the present embodiment will be described.
  • the finishing mold 240 has a finishing upper mold 250 and a finishing lower mold 252.
  • the finishing upper mold 250 is pressed against the base material 10 by a known driving source (not shown).
  • the finishing lower mold 252 supports the forming material 10 when the finishing upper mold 250 is pressed against the forming material 10.
  • FIG. 11 is an enlarged view of FIG.
  • the finishing upper mold 250 according to the present embodiment will be described based on FIG.
  • the finishing upper mold 250 has an annular groove 256.
  • the annular groove 256 is pressed against the one end 26 of the cylindrical portion 20.
  • the annular groove 256 has a groove bottom 260, an inner peripheral side surface 262, and an outer peripheral side surface 264.
  • the shape of the inner peripheral surface of the annular groove 256 is the same as the shape of the one end 38 of the sheet metal member 12.
  • the finishing upper mold 250 includes a finishing punch 270 and a finishing outer pad 272.
  • the finishing punch 270 constitutes the groove bottom 260 and the inner peripheral side surface 262 of the annular groove 256 described above.
  • the finishing outer pad 272 is disposed so as to surround the finishing punch 270.
  • the finishing outer pad 272 constitutes the outer peripheral side surface 264 of the annular groove 256 described above.
  • the finishing lower mold 252 according to this embodiment will be described with reference to FIG.
  • the finishing lower mold 252 has a finishing support punch 280 and a finishing lower pad (not shown).
  • the finishing support punch 280 is inserted into the base material 10.
  • the finishing support punch 280 supports one end 26 of the tubular portion 20 when the finishing upper mold 250 is pressed against the shaped member 10.
  • the finishing lower pad sandwiches the flange 22 together with the finishing outer pad 272. Thereby, the jump of the base material 10 and the shift
  • the finishing step S382 when the annular groove 256 of the finishing die 240 and the finishing support punch 280 are pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 is plastically deformed in accordance with these shapes. To do. As a result, the portion thickened in the one-end thickening step S352 is shaped into the shape shown in FIG.
  • the inner peripheral thickening step S372 in the inner peripheral thickening step S372, the inner peripheral side of the one end 26 of the cylindrical portion 20 in the state where the inclined surfaces are formed in advance on the inner peripheral side and the outer peripheral side is further thickened.
  • the inner periphery of the one end 26 of the tubular portion 20 in the inner peripheral wall thickness increasing step S372 is compared with the case where such a slope is not formed in advance. Sides overhang easily.
  • the one end 26 of the cylindrical portion 20 is plastically deformed so as to project toward the inner peripheral side, the possibility that the one end 26 buckles can be reduced.
  • the maximum value of the inner diameter of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is equal to the maximum value of the inner diameter of the outer peripheral side surface 64 of the slope forming mold 40 within the range of manufacturing errors.
  • the inclination of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is the same as the inclination of the outer peripheral side face 64 of the slope forming mold 40 within the range of manufacturing errors.
  • the portion closer to the portion where the inner diameter of the outer circumferential side surface 114 of the inner circumferential thickening die 42 is the largest in the one end 26 of the cylindrical portion 20 is closer to the outer circumferential side.
  • the slope forming mold 40 and the inner peripheral thickening mold 42 have middle punches 70 and 120 and outer pads 72 and 122.
  • the middle punches 70 and 120 integrally form the groove bottom 60 of the annular groove 56 and the inner peripheral side surface 62 of the annular groove 56.
  • the groove bottom 60 and the inner peripheral side surface 62 are integrally formed, the plastic deformation of the one end 26 of the cylindrical portion 20 is promoted toward the inner peripheral side as compared with the case where these are formed by different members. It becomes easy to do. Thereby, possibility that the end 26 of the cylindrical part 20 will buckle can be reduced.
  • One end thickening process S352 is not limited to what has slope formation thickening process S370 and inner circumference thickening process S372.
  • any of those steps may not form a slope at the one end 26 of the tubular portion 20.
  • the shaping step S354 is not limited to the one having the bottom shaping step S380 and the finishing step S382.
  • the specific configuration of the one-end thickening mold is not limited to that described above.
  • the slope forming upper mold 50 may be integrated.
  • the slope forming punch 70 has a part of the groove bottom 60 of the annular groove 56 and the inner peripheral side face 62. You may do it.
  • the slope forming outer pad 72 has a part of the groove bottom 60 remaining.
  • the slope forming lower mold 52 may not have the slope forming support punch 90.
  • the one end 26 of the cylindrical part 20 may be a square ring instead of an annular one.
  • the time when the groove bottoms 60 and 110 of the annular grooves 56 and 106 are pressed against the one end 26 of the cylindrical portion 20 in the one-end thickening step S352 is not particularly limited.
  • the groove bottoms 60 and 110 may be pressed against the one end 26 of the cylindrical portion 20 from the beginning.
  • the groove bottoms 60 and 110 may begin to be pressed against the one end 26 of the cylindrical portion 20 after a while after the one-end thickening molds 40 and 42 contact the one end 26 of the cylindrical portion 20.
  • the one end 26 of the cylindrical part 20 only needs to be thickened while the movement of the one end 26 of the cylindrical part 20 is constrained.
  • the manufacturing method of the sheet metal member 12 according to the present invention may include a step of pressing a mold not having an annular groove against the one end 26 of the cylindrical portion 20 in addition to the one end thickening step S352.
  • the widths of the groove bottoms 60 and 110 of the annular grooves 56 and 106 may be such that the one end 26 of the cylindrical portion 20 immediately before processing the shaped member 10 is fitted. This width does not have to be the same as the thickness of the one end 26 of the cylindrical portion 20 immediately before processing the base material 10. However, the width is preferably as close to the thickness as possible.
  • SYMBOLS 10 Original shape material 12 ... Sheet metal member 20 ... Cylindrical part 22 ... Gutter part 26, 38 ... One end 28 ... Other end 40 ... Slope formation metal mold 42 ... Inner circumference thickening metal mold 50 ... Slope formation upper mold 52 ... Slope forming lower molds 56, 106, 216, 256 ... annular grooves 60, 110, 220, 260 ... groove bottoms 62, 112, 222, 262 ... inner peripheral side surfaces 64, 114, 224, 264 ... outer peripheral side surfaces 70 ... during slope formation Punch 72 ... Slope formation outer pad 80 ... Dash-dotted line 90 ... Slope formation support punch 100 ... Inner peripheral thickening upper die 102 ...

Abstract

The present invention makes it less likely that an end of a tubular part is buckled when the thickness of the end is increased. This method for producing a sheet metal member includes a preformed material forming step S350, a one-end thickening step S352, and a shape-fixing step S354. The preformed material forming step S350 is a step for forming a preformed material. The preformed material (10) is provided with a tubular part. The one-end thickening step S352 is a step for pressing a one-end thickening mold against an annularly-shaped one end (26) of the tubular part. The shape-fixing step S354 is a step for fixing the shape of the one end. At the one-end thickening step S352, the one end (26) of the tubular part is thickened in a state where the movement of the one end of the tubular part is restricted.

Description

板金製部材の製造方法Sheet metal member manufacturing method
　本発明は板金製部材の製造方法に関する。 The present invention relates to a method for manufacturing a sheet metal member.
　特許文献１はクラッチピストンの製造方法を開示する。そのクラッチピストンは、オートマチックトランスミッションに使用される。そのクラッチピストンは、ボスの内周にＯリングを装着するための溝を有する。特許文献１に開示されたクラッチピストンの製造方法は、ボス部を成形する工程と、段部を成形する工程と、ボスを成形する工程と、Ｏリング溝を形成する工程とを備える。ボス部を成形する工程は、本体の厚さと等しい厚さを有するブランクをプレス成形して中央にボス部を成形する工程である。段部を成形する工程は、ボス部をプレス成形して本体との接続部に段部を成形する工程である。ボスを成形する工程は、段部と接続したボス部の外形を拘束してプレス成形して肉厚を増加させる工程である。Ｏリング溝を形成する工程は、ボスに於けるＯリング溝の形成部分を機械加工する工程である。 Patent Document 1 discloses a method of manufacturing a clutch piston. The clutch piston is used for an automatic transmission. The clutch piston has a groove for mounting an O-ring on the inner periphery of the boss. The manufacturing method of a clutch piston disclosed in Patent Document 1 includes a step of forming a boss portion, a step of forming a step portion, a step of forming a boss, and a step of forming an O-ring groove. The step of forming the boss portion is a step of press forming a blank having a thickness equal to the thickness of the main body to form the boss portion at the center. The step of forming the stepped portion is a step of press forming the boss portion and forming the stepped portion at the connection portion with the main body. The step of forming the boss is a step of increasing the wall thickness by constraining the outer shape of the boss portion connected to the stepped portion and press-molding. The step of forming the O-ring groove is a step of machining an O-ring groove forming portion in the boss.
　特許文献１に開示されたクラッチピストンの製造方法によると、「巻き込み」による欠陥を生じさせることがなく、かつ、素材の厚さの変動に関わらずボスの寸法精度を向上させることができる。 According to the method for manufacturing a clutch piston disclosed in Patent Document 1, a defect due to “entanglement” does not occur, and the dimensional accuracy of the boss can be improved regardless of variations in the thickness of the material.
特開平７－９０６２号公報Japanese Patent Laid-Open No. 7-9062
　特許文献１に開示されたクラッチピストンの製造方法には、ボスすなわち筒状部の肉厚を増加させる際、その筒状部の端部が座屈する恐れがあるという問題点がある。特許文献１に開示されたクラッチピストンばかりでなく、筒状部を有する部材は数多く存在する。そのような筒状の部材の端部に中心軸に沿って何らかの塑性加工を施すことは頻繁に行われる。そのような塑性加工を施す場合、端部が座屈してしまってはその筒状の部材を使用できなくなる。そのような座屈を避けることは重要である。本発明の目的は、筒状部の端部の肉厚を増加させる際にその端部が座屈する可能性を低下させることにある。 The clutch piston manufacturing method disclosed in Patent Document 1 has a problem in that when the thickness of the boss, that is, the tubular portion is increased, the end portion of the tubular portion may be buckled. In addition to the clutch piston disclosed in Patent Document 1, there are many members having a cylindrical portion. It is frequently performed that some plastic working is performed on the end of such a cylindrical member along the central axis. When such plastic working is performed, the cylindrical member cannot be used if the end portion is buckled. It is important to avoid such buckling. An object of the present invention is to reduce the possibility that the end portion buckles when the thickness of the end portion of the cylindrical portion is increased.
　図面を参照し本発明の板金製部材の製造方法を説明する。なおこの欄で図中の符号を使用したのは発明の内容の理解を助けるためである。この欄で図中の符号を使用することには発明の内容を図示した範囲に限定する意図がない。 The manufacturing method of the sheet metal member of the present invention will be described with reference to the drawings. The reason why the symbols in the figure are used in this column is to help understand the content of the invention. The use of the symbols in the figure in this column is not intended to limit the scope of the invention to the scope shown.
　上述した目的を達成するために、本発明のある局面に従うと、板金製部材１２の製造方法は、素形材形成工程Ｓ３５０と、一端増肉工程Ｓ３５２と、整形工程Ｓ３５４とを備える。素形材形成工程Ｓ３５０は、素形材１０が形成される工程である。その素形材１０は筒状部２０を備える。一端増肉工程Ｓ３５２は、一端増肉用金型４０，４２が筒状部２０の環状である一端２６に押付けられる工程である。これにより筒状部２０の一端２６が増肉する。整形工程Ｓ３５４は、筒状部２０の一端２６が整形される工程である。その筒状部２０の一端２６は、一端増肉工程Ｓ３５２において増肉されたものである。一端増肉用金型４０，４２には環状溝５６，１０６が形成されている。環状溝５６，１０６は、溝底６０，１１０と内周側面６２，１１２と外周側面６４，１１４とを有する。外周側面６４，１１４は、溝底６０，１１０に近づくにつれ内周側面６２，１１２との間隔が狭くなる。一端増肉工程Ｓ３５２においては、次に述べられる状態で筒状部２０の一端２６が増肉される。その状態とは、一端増肉用金型４０，４２のうち溝底６０，１１０が筒状部２０の一端２６に押付けられた状態である。 In order to achieve the above-described object, according to an aspect of the present invention, the method for manufacturing the sheet metal member 12 includes a forming material forming step S350, a one-end thickening step S352, and a shaping step S354. The base material forming step S350 is a step in which the base material 10 is formed. The base material 10 includes a cylindrical portion 20. The one-end thickening step S352 is a step in which the one- end thickening molds 40 and 42 are pressed against the one end 26 which is the annular shape of the cylindrical portion 20. Thereby, the one end 26 of the cylindrical part 20 is thickened. The shaping step S354 is a step in which the one end 26 of the cylindrical portion 20 is shaped. One end 26 of the cylindrical portion 20 is increased in thickness at one end thickening step S352. One end thickening molds 40 and 42 are formed with annular grooves 56 and 106. The annular grooves 56 and 106 have groove bottoms 60 and 110, inner peripheral side surfaces 62 and 112, and outer peripheral side surfaces 64 and 114. The distance between the outer peripheral side surfaces 64 and 114 and the inner peripheral side surfaces 62 and 112 decreases as the groove bottoms 60 and 110 are approached. In the one end thickening step S352, the one end 26 of the cylindrical portion 20 is thickened in the state described below. The state is a state in which the groove bottoms 60 and 110 of the one end thickening molds 40 and 42 are pressed against the one end 26 of the cylindrical portion 20.
　上述したとおり、環状溝５６，１０６の内周側面６２，１１２と外周側面６４，１１４との間隔は溝底６０，１１０に近づくにつれ狭くなっている。その間隔が狭くなっているので、筒状部２０のうち一端増肉工程Ｓ３５２において塑性変形した部分は、筒状部２０の一端２６の端から離れるにつれ厚くなる。まず一端増肉工程Ｓ３５２において筒状部２０の一端２６の端から離れるにつれ厚くなるようその一端２６が塑性変形させられると、筒状部２０の一端２６を一様に厚くした後にその一端２６を整形する場合に比べ、その一端２６が座屈する可能性は低くなる。座屈しやすい箇所が塑性変形中の早い時期に厚くなりやすいためである。その上、一端増肉工程Ｓ３５２においては、一端増肉用金型４０，４２のうち環状溝５６，１０６の溝底６０，１１０が筒状部２０の一端２６に押付けられる。溝底６０，１１０が筒状部２０の一端２６に押付けられた状態のときは、筒状部２０の一端２６が環状溝５６，１０６の中で窄めたり拡げたりできる場合に比べ、座屈が生じ難くなる。その結果、筒状部２０の端部の肉厚を増加させる際にその端部が座屈する可能性を低下させることができる。 As described above, the distance between the inner peripheral side surfaces 62 and 112 and the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 becomes narrower as the groove bottoms 60 and 110 are approached. Since the space | interval is narrow, the part which carried out plastic deformation in the one end thickening process S352 among the cylindrical parts 20 becomes thick as it leaves | separates from the end of the one end 26 of the cylindrical part 20. FIG. First, in the one end thickening step S352, when the one end 26 is plastically deformed so as to become thicker away from the end of the one end 26 of the cylindrical portion 20, the one end 26 is made thicker after the one end 26 of the cylindrical portion 20 is uniformly thickened. Compared to shaping, the possibility of buckling of the one end 26 is reduced. This is because the portion that is likely to buckle easily thickens early in the plastic deformation. In addition, in the one-end thickening step S352, the groove bottoms 60 and 110 of the annular grooves 56 and 106 in the one- end thickening molds 40 and 42 are pressed against the one end 26 of the cylindrical portion 20. When the groove bottoms 60 and 110 are pressed against the one end 26 of the cylindrical portion 20, the buckling is greater than when the one end 26 of the cylindrical portion 20 can be narrowed or expanded in the annular grooves 56 and 106. Is less likely to occur. As a result, when the thickness of the end portion of the cylindrical portion 20 is increased, the possibility that the end portion buckles can be reduced.
　また、上述した一端増肉工程Ｓ３５２が、斜面形成増肉工程Ｓ３７０と、内周増肉工程Ｓ３７２とを有していることが望ましい。斜面形成増肉工程Ｓ３７０は、斜面形成金型４０の溝底６０を筒状部２０の一端２６に押付けることにより筒状部２０の一端２６を増肉させる工程である。これにより、筒状部２０の一端２６の内周側と外周側とに斜面が形成される。斜面形成金型４０は、次に述べられる２つの要件を満たす一端増肉用金型である。その第１の要件は、環状溝５６を有するという要件である。この環状溝５６の外周側面６４および内周側面６２は傾いている。第２の要件は、外周側面６４の傾きが内周側面６２の傾きより緩やかという要件である。内周増肉工程Ｓ３７２は、内周増肉金型４２の環状溝１０６を斜面形成増肉工程Ｓ３７０において増肉された筒状部２０の一端２６に押付ける工程である。これにより筒状部２０の一端２６が内周方向に張り出すよう筒状部２０の一端２６が増肉させられる。内周増肉金型４２は、次に述べられる２つの要件を満たす一端増肉用金型である。その第１の要件は、環状溝１０６を有するという要件である。この環状溝１０６の外周側面１１４および内周側面１１２は傾いている。第２の要件は、内周側面１１２の傾きが斜面形成金型４０の内周側面６２の傾きより緩やかという要件である。なお、本発明において、環状溝５６，１０６の外周側面６４，１１４についての「傾いている」とは、一端増肉用金型４０，４２を筒状部２０の一端２６に押付ける際の一端増肉用金型４０，４２の進行方向と環状溝５６，１０６の外周側面６４，１１４とが角をなすことを言う。環状溝５６，１０６の外周側面６４，１１４についての「傾き」とは、その角の大きさを言う。その傾きについての「緩やか」とは、一端増肉用金型４０，４２の進行方向と環状溝５６，１０６の外周側面６４，１１４とがなす角が大きいことを意味する。その傾きについての「急」とは、一端増肉用金型４０，４２の進行方向と環状溝５６，１０６の外周側面６４，１１４とがなす角が小さいことを意味する。環状溝５６，１０６の内周側面６２，１１２についての「傾いている」および「傾き」も同様である。 Moreover, it is desirable that the one-end thickening step S352 described above has a slope forming thickening step S370 and an inner peripheral thickening step S372. The slope forming and thickening step S370 is a step of increasing the thickness of the one end 26 of the cylindrical portion 20 by pressing the groove bottom 60 of the slope forming mold 40 against the one end 26 of the cylindrical portion 20. Thereby, inclined surfaces are formed on the inner peripheral side and the outer peripheral side of the one end 26 of the cylindrical portion 20. The slope forming mold 40 is a mold for increasing the thickness of one end that satisfies the following two requirements. The first requirement is that it has an annular groove 56. The outer peripheral side surface 64 and the inner peripheral side surface 62 of the annular groove 56 are inclined. The second requirement is that the inclination of the outer peripheral side surface 64 is gentler than the inclination of the inner peripheral side surface 62. The inner peripheral thickening step S372 is a step of pressing the annular groove 106 of the inner peripheral thickening mold 42 against one end 26 of the cylindrical portion 20 that has been increased in the slope forming thickening step S370. Thereby, the one end 26 of the cylindrical part 20 is thickened so that the one end 26 of the cylindrical part 20 protrudes in the inner peripheral direction. The inner peripheral thickening mold 42 is a one-end thickening mold that satisfies the following two requirements. The first requirement is that it has an annular groove 106. The outer peripheral side surface 114 and the inner peripheral side surface 112 of the annular groove 106 are inclined. The second requirement is that the inclination of the inner peripheral side surface 112 is gentler than the inclination of the inner peripheral side surface 62 of the slope forming mold 40. In the present invention, “inclined” with respect to the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 means one end when the one end thickening mold 40 or 42 is pressed against the one end 26 of the cylindrical portion 20. It means that the advancing direction of the thickening molds 40, 42 and the outer peripheral side surfaces 64, 114 of the annular grooves 56, 106 form an angle. “Inclination” for the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 refers to the size of the corners. “Slow” with respect to the inclination means that the angle formed by the advancing direction of the one- end thickening molds 40 and 42 and the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 is large. “Steep” with respect to the inclination means that the angle formed by the advancing direction of the one end thickening dies 40 and 42 and the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106 is small. The same applies to “inclined” and “inclined” of the inner peripheral side surfaces 62 and 112 of the annular grooves 56 and 106.
　まず斜面形成増肉工程Ｓ３７０において筒状部２０の一端２６の内周側と外周側とに斜面が形成される。斜面形成金型４０の外周側面６４の傾きが内周側面６２の傾きより緩やかなので、筒状部２０の一端２６の外周側の斜面は内周側の斜面より緩やかである。これにより、斜面形成増肉工程Ｓ３７０においては、外周側が内周側より緩やかとなるよう筒状部２０の一端２６に斜面が形成される。その後、内周増肉工程Ｓ３７２において、内周増肉金型４２の環状溝１０６が筒状部２０の一端２６に押付けられる。内周増肉金型４２の環状溝１０６の内周側面１１２の傾きは斜面形成金型４０の内周側面６２の傾きより緩やかである。これにより、内周増肉工程Ｓ３７２においては、内周側と外周側とに予め斜面が形成された状態の筒状部２０の一端２６の内周側がさらに厚くなる。内周側と外周側とに予め斜面が形成されていることから、そうでない場合に比べ、内周増肉工程Ｓ３７２において筒状部２０の一端２６の内周側が容易に張り出す。その結果、内周側に張り出すように筒状部２０の一端２６を塑性変形させる場合にも、その一端２６が座屈する可能性を低下させることができる。 First, slopes are formed on the inner peripheral side and the outer peripheral side of the one end 26 of the cylindrical portion 20 in the slope formation thickening step S370. Since the inclination of the outer peripheral side surface 64 of the slope forming mold 40 is gentler than the inclination of the inner peripheral side surface 62, the outer peripheral side inclined surface of the one end 26 of the cylindrical portion 20 is gentler than the inner peripheral side inclined surface. Thereby, in slope formation thickness increasing process S370, a slope is formed in the end 26 of the cylindrical part 20 so that an outer peripheral side becomes gentler than an inner peripheral side. Thereafter, in the inner circumferential thickening step S372, the annular groove 106 of the inner circumferential thickening mold 42 is pressed against the one end 26 of the cylindrical portion 20. The inclination of the inner peripheral side surface 112 of the annular groove 106 of the inner peripheral thickening mold 42 is gentler than the inclination of the inner peripheral side surface 62 of the inclined surface forming mold 40. As a result, in the inner circumferential thickening step S372, the inner circumferential side of the one end 26 of the cylindrical portion 20 in the state where the inclined surfaces are formed in advance on the inner circumferential side and the outer circumferential side is further thickened. Since slopes are formed in advance on the inner peripheral side and the outer peripheral side, the inner peripheral side of the one end 26 of the cylindrical portion 20 is easily projected in the inner peripheral thickening step S372 as compared to the case where it is not. As a result, even when the one end 26 of the cylindrical portion 20 is plastically deformed so as to project to the inner peripheral side, the possibility that the one end 26 buckles can be reduced.
　もしくは、上述した内周増肉金型４２の外周側面１１４の内径の最大値が斜面形成金型４０の外周側面６４の内径の最大値以下であることが望ましい。この場合、内周増肉金型４２の外周側面１１４の傾きが斜面形成金型４０の外周側面６４の傾きと同一又は急であることが望ましい。 Alternatively, it is desirable that the maximum value of the inner diameter of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 described above is not more than the maximum value of the inner diameter of the outer peripheral side surface 64 of the slope forming mold 40. In this case, it is desirable that the inclination of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is the same or steep as the inclination of the outer peripheral side face 64 of the slope forming mold 40.
　内周増肉金型４２の外周側面１１４の内径の最大値が斜面形成金型４０の外周側面６４の内径の最大値以下であり、かつ、内周増肉金型４２の外周側面１１４の傾きが斜面形成金型４０の外周側面６４の傾きと同一又は急であるとする。この場合、内周増肉工程Ｓ３７２において、筒状部２０の一端２６のうち内周増肉金型４２の外周側面１１４の内径が最大になる箇所に近い部分ほど、その部分がその外周側に傾こうとしても、内周増肉金型４２の外周側面１１４にそれが妨げられる。その結果、内周側に張り出すように筒状部２０の一端２６を塑性変形させる場合に、その一端２６が座屈する可能性をさらに低下させることができる。 The maximum value of the inner diameter of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is equal to or less than the maximum value of the inner diameter of the outer peripheral side surface 64 of the inclined surface forming mold 40 and the inclination of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 Is the same or steep as the inclination of the outer peripheral side surface 64 of the slope forming mold 40. In this case, in the inner circumferential thickening step S372, the portion closer to the portion where the inner diameter of the outer circumferential side surface 114 of the inner circumferential thickening die 42 is the largest in the one end 26 of the cylindrical portion 20 is closer to the outer circumferential side. Even if it is inclined, it is hindered by the outer peripheral side surface 114 of the inner peripheral thickening mold 42. As a result, when the one end 26 of the cylindrical portion 20 is plastically deformed so as to protrude toward the inner peripheral side, the possibility that the one end 26 buckles can be further reduced.
　もしくは、上述した一端増肉用金型４０，４２が、中パンチ７０，１２０と、外パッド７２，１２２とを有していることが望ましい。中パンチ７０，１２０は、環状溝５６，１０６の溝底６０，１１０および環状溝５６，１０６の内周側面６２，１１２を一体に構成する。外パッド７２，１２２は、中パンチ７０，１２０を取り囲むように配置される。外パッド７２，１２２は、環状溝５６，１０６の外周側面６４，１１４を構成する。 Alternatively, it is desirable that the one- end thickening molds 40 and 42 described above have the intermediate punches 70 and 120 and the outer pads 72 and 122. The intermediate punches 70 and 120 integrally form the groove bottoms 60 and 110 of the annular grooves 56 and 106 and the inner peripheral side surfaces 62 and 112 of the annular grooves 56 and 106. The outer pads 72 and 122 are disposed so as to surround the middle punches 70 and 120. The outer pads 72 and 122 constitute the outer peripheral side surfaces 64 and 114 of the annular grooves 56 and 106.
　上述されている通り、一端増肉工程Ｓ３５２においては、一端増肉用金型４０，４２のうち溝底６０，１１０が筒状部２０の一端２６に押付けられることにより、筒状部２０の一端２６が増肉する。これにより、一端増肉用金型４０，４２は筒状部２０から反力を受ける。一端増肉用金型４０，４２が中パンチ７０，１２０と外パッド７２，１２２とを有していると、その反力によって環状溝５６，１０６の溝底６０，１１０に亀裂が入る可能性を低くできる。しかも、中パンチ７０，１２０は、環状溝５６，１０６の溝底６０，１１０および環状溝５６，１０６の内周側面６２，１１２を一体に構成する。溝底６０，１１０および内周側面６２，１１２が一体に構成されていると、これらが別の部材によって構成されている場合に比べ、筒状部２０の一端２６の塑性変形をその内周側に向かって促進しやすくなる。溝底６０，１１０および内周側面６２，１１２が一体に構成されていると、これらが別の部材によって構成されている場合に比べ、溝底６０，１１０と内周側面６２，１１２との間が離れ難いためである。筒状部２０の一端２６の塑性変形をその内周側に向かって促進しやすくなるので、その一端２６が座屈する可能性を低下させることができる。 As described above, in the one-end thickening step S352, the groove bottoms 60 and 110 of the one- end thickening molds 40 and 42 are pressed against the one end 26 of the cylindrical portion 20, thereby causing one end of the cylindrical portion 20 to end. 26 is thickened. Thereby, the one end thickening molds 40 and 42 receive a reaction force from the tubular portion 20. If the one end thickening molds 40, 42 have the middle punches 70, 120 and the outer pads 72, 122, the reaction force may cause cracks in the groove bottoms 60, 110 of the annular grooves 56, 106. Can be lowered. Moreover, the intermediate punches 70 and 120 integrally form the groove bottoms 60 and 110 of the annular grooves 56 and 106 and the inner peripheral side surfaces 62 and 112 of the annular grooves 56 and 106. When the groove bottoms 60 and 110 and the inner peripheral side surfaces 62 and 112 are integrally formed, the plastic deformation of the one end 26 of the cylindrical portion 20 is suppressed on the inner peripheral side as compared with the case where these are formed by different members. It becomes easy to promote towards. When the groove bottoms 60 and 110 and the inner peripheral side surfaces 62 and 112 are integrally formed, the groove bottoms 60 and 110 and the inner peripheral side surfaces 62 and 112 are disposed as compared with the case where they are configured by different members. This is because it is difficult to leave. Since it becomes easy to promote the plastic deformation of the one end 26 of the cylindrical part 20 toward the inner peripheral side, the possibility that the one end 26 buckles can be reduced.
　本発明によれば、筒状部の端部の肉厚を増加させる際にその端部が座屈する可能性を低下させ得る。 According to the present invention, when the thickness of the end portion of the cylindrical portion is increased, the possibility that the end portion buckles can be reduced.
本発明のある実施形態にかかる素形材の外観図である。1 is an external view of a shaped material according to an embodiment of the present invention. 本発明のある実施形態にかかる板金製部材の外観図である。1 is an external view of a sheet metal member according to an embodiment of the present invention. 本発明のある実施形態にかかる板金製部材の製造方法の工程を示す図である。It is a figure showing a process of a manufacturing method of a sheet metal member concerning an embodiment with the present invention. 本発明のある実施形態にかかる斜面形成増肉工程での斜面形成金型と素形材とを示す断面図である。It is sectional drawing which shows the slope formation metal mold | die and raw material in the slope formation thickening process concerning one embodiment of this invention. 図４の拡大図である。FIG. 5 is an enlarged view of FIG. 4. 本発明のある実施形態にかかる内周増肉工程での内周増肉金型と素形材とを示す断面図である。It is sectional drawing which shows the inner periphery thickening metal mold | die and raw material in the inner periphery thickening process concerning one embodiment of this invention. 図６の拡大図である。FIG. 7 is an enlarged view of FIG. 6. 本発明のある実施形態にかかる底部整形工程での底部整形金型と素形材とを示す断面図である。It is sectional drawing which shows the bottom part shaping die and raw material in the bottom part shaping process concerning one embodiment of this invention. 図８の拡大図である。It is an enlarged view of FIG. 本発明のある実施形態にかかる仕上工程での仕上金型と素形材とを示す断面図である。It is sectional drawing which shows the finishing metal mold | die and raw material in the finishing process concerning a certain embodiment of this invention. 図１０の拡大図である。It is an enlarged view of FIG.
　以下、図面を参照しつつ、本発明の実施形態について説明する。以下の説明では、同一の部品には同一の符号を付してある。それらの名称及び機能も同一である。従って、それらについての詳細な説明は繰返さない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, the same parts are denoted by the same reference numerals. Their names and functions are also the same. Therefore, detailed description thereof will not be repeated.
［素形材および板金製部材の説明］
　図１は、本実施形態にかかる板金製部材１２の製造方法によって加工される素形材１０の外観図である。図１において、素形材１０の一部は切り欠かれている。図１に示されているように、本実施形態にかかる素形材１０は筒状部２０および鍔部２２を備える。筒状部２０の一端２６は円環状である。筒状部２０の一端２６は他端２８に比べて細くなっている。鍔部２２は筒状部２０の他端２８に一体に連なる。図２は、本実施形態にかかる板金製部材１２の外観図である。図２において、板金製部材１２の一部は切り欠かれている。板金製部材１２の一端３８は厚肉化され整形されている。図１に示された素形材１０は、本実施形態にかかる板金製部材１２の製造方法によって加工された結果、図２に示される板金製部材１２になる。このような板金製部材１２は、例えば、遊星歯車機構の太陽歯車の材料となる。 [Explanation of raw material and sheet metal member]
FIG. 1 is an external view of a base material 10 processed by the method for manufacturing a sheet metal member 12 according to the present embodiment. In FIG. 1, a part of the base material 10 is cut away. As shown in FIG. 1, the base material 10 according to the present embodiment includes a cylindrical portion 20 and a flange portion 22. One end 26 of the cylindrical portion 20 is annular. One end 26 of the cylindrical portion 20 is thinner than the other end 28. The flange portion 22 is integrally connected to the other end 28 of the cylindrical portion 20. FIG. 2 is an external view of the sheet metal member 12 according to the present embodiment. In FIG. 2, a part of the sheet metal member 12 is cut away. One end 38 of the sheet metal member 12 is thickened and shaped. The raw material 10 shown in FIG. 1 is processed by the manufacturing method of the sheet metal member 12 according to the present embodiment, so that the sheet metal member 12 shown in FIG. 2 is obtained. Such a sheet metal member 12 is, for example, a material for a sun gear of a planetary gear mechanism.
［製造方法の説明］
　図３は、本実施形態にかかる板金製部材１２の製造方法の工程を示す図である。図３に基づいて、本実施形態の板金製部材１２の製造方法の工程が説明される。本実施形態にかかる板金製部材１２の製造方法は、素形材形成工程Ｓ３５０と、一端増肉工程Ｓ３５２と、整形工程Ｓ３５４とを備える。 [Description of manufacturing method]
FIG. 3 is a diagram showing the steps of the method for manufacturing the sheet metal member 12 according to the present embodiment. Based on FIG. 3, the process of the manufacturing method of the sheet-metal member 12 of this embodiment is demonstrated. The manufacturing method of the sheet metal member 12 according to the present embodiment includes a forming material forming step S350, a one-end thickening step S352, and a shaping step S354.
　素形材形成工程Ｓ３５０は、図１に示された素形材１０が形成される工程である。この素形材１０を形成するための具体的な手順は周知である。したがって、ここではその詳細な説明は繰り返されない。 The forming material forming step S350 is a step in which the forming material 10 shown in FIG. 1 is formed. The specific procedure for forming the raw material 10 is well known. Therefore, detailed description thereof will not be repeated here.
　一端増肉工程Ｓ３５２は、素形材１０の筒状部２０の一端２６に一端増肉用金型が押付けられる工程である。これにより筒状部２０の一端２６が増肉する。一端増肉用金型は環状溝を有する金型である。環状溝は、溝底と内周側面と外周側面とを有する。外周側面は、溝底に近づくにつれ内周側面との間隔が狭くなる。一端増肉工程Ｓ３５２においては、次に述べられる状態で筒状部２０の一端２６が増肉される。その状態とは、一端増肉用金型のうち溝底が筒状部２０の一端２６に押付けられた状態である。本実施形態の場合、一端増肉工程Ｓ３５２は、斜面形成増肉工程Ｓ３７０と、内周増肉工程Ｓ３７２とを有している。 The one end thickening step S352 is a step in which the one end thickening mold is pressed against the one end 26 of the cylindrical portion 20 of the shaped member 10. Thereby, the one end 26 of the cylindrical part 20 is thickened. The one-end thickening mold is a mold having an annular groove. The annular groove has a groove bottom, an inner peripheral side surface, and an outer peripheral side surface. The distance between the outer peripheral side surface and the inner peripheral side surface decreases as the groove bottom is approached. In the one end thickening step S352, the one end 26 of the cylindrical portion 20 is thickened in the state described below. The state is a state in which the groove bottom of the one end thickening mold is pressed against one end 26 of the cylindrical portion 20. In the case of the present embodiment, the one-end thickening step S352 includes a slope forming thickening step S370 and an inner peripheral thickening step S372.
　斜面形成増肉工程Ｓ３７０は、斜面形成金型４０を筒状部２０の一端２６に押付けることにより筒状部２０の一端２６を増肉させる工程である。斜面形成金型４０は一端増肉用金型の一種である。 The slope forming and thickening step S370 is a step of increasing the thickness of the one end 26 of the cylindrical portion 20 by pressing the slope forming mold 40 against the one end 26 of the cylindrical portion 20. The slope forming mold 40 is a kind of mold for thickening one end.
　図４は、本実施形態にかかる斜面形成増肉工程Ｓ３７０での斜面形成金型４０とこれによって加工される素形材１０とを示す断面図である。図４において、中央の一点差線の左側には加工前の状況が示されている。その一点鎖線の右側には加工後の状況が示されている。図４に基づいて、本実施形態の斜面形成金型４０が説明される。本実施形態の場合、斜面形成金型４０は、斜面形成上型５０と、斜面形成下型５２とを有している。斜面形成上型５０は、図示されない周知の駆動源により素形材１０に押付けられる。斜面形成下型５２は、斜面形成上型５０が素形材１０に押付けられる際、素形材１０を支える。 FIG. 4 is a cross-sectional view showing the slope forming mold 40 in the slope forming and increasing step S370 according to the present embodiment and the shaped material 10 processed by this. In FIG. 4, the situation before processing is shown on the left side of the center one-dot difference line. The situation after processing is shown on the right side of the alternate long and short dash line. Based on FIG. 4, the slope forming mold 40 of the present embodiment will be described. In the present embodiment, the slope forming mold 40 includes a slope forming upper mold 50 and a slope forming lower mold 52. The slope forming upper mold 50 is pressed against the base material 10 by a well-known drive source (not shown). The slope forming lower mold 52 supports the base material 10 when the slope forming upper mold 50 is pressed against the base material 10.
　図５は、図４の拡大図である。図５に基づいて、本実施形態にかかる斜面形成上型５０が説明される。本実施形態の場合、斜面形成上型５０が上述された環状溝５６を有している。この環状溝５６が筒状部２０の一端２６に押付けられる。環状溝５６は、溝底６０と内周側面６２と外周側面６４とを有する。本実施形態の場合、環状溝５６の溝底６０の幅は、斜面形成増肉工程Ｓ３７０の実施直前における筒状部２０の一端２６の厚さに対し、製造誤差の範囲内で等しい。本実施形態の場合、内周側面６２と外周側面６４とは、いずれも、傾いている。すなわち、本実施形態の場合、内周側面６２と外周側面６４とは、いずれも、斜面形成金型４０を筒状部２０の一端２６に押付ける際の斜面形成上型５０の進行方向と角度をなしている。その結果、外周側面６４は、溝底６０に近づくにつれ内周側面６２との間隔が狭くなる。斜面形成上型５０は、斜面形成中パンチ７０と、斜面形成外パッド７２とを有している。本実施形態の場合、斜面形成中パンチ７０は、上述された環状溝５６の溝底６０および環状溝５６の内周側面６２を構成する。斜面形成外パッド７２は、斜面形成中パンチ７０を取り囲むように配置される。斜面形成外パッド７２は、上述された環状溝５６の外周側面６４を構成する。本実施形態の場合、外周側面６４の傾きは、内周側面６２の傾きより緩やかである。すなわち、図５において、一点鎖線８０と外周側面６４とがなす角は、一点鎖線８０と内周側面６２とがなす角に比べて大きい。 FIG. 5 is an enlarged view of FIG. Based on FIG. 5, the slope forming upper mold 50 according to the present embodiment will be described. In the case of this embodiment, the slope forming upper mold 50 has the annular groove 56 described above. The annular groove 56 is pressed against the one end 26 of the cylindrical portion 20. The annular groove 56 has a groove bottom 60, an inner peripheral side surface 62, and an outer peripheral side surface 64. In the case of the present embodiment, the width of the groove bottom 60 of the annular groove 56 is equal to the thickness of the one end 26 of the tubular portion 20 immediately before the slope formation thickening step S370 within the range of manufacturing errors. In the case of the present embodiment, both the inner peripheral side surface 62 and the outer peripheral side surface 64 are inclined. That is, in the case of this embodiment, the inner peripheral side surface 62 and the outer peripheral side surface 64 are both the angle and the traveling direction of the slope forming upper mold 50 when the slope forming mold 40 is pressed against the one end 26 of the tubular portion 20. I am doing. As a result, the distance between the outer peripheral side surface 64 and the inner peripheral side surface 62 becomes narrower as it approaches the groove bottom 60. The slope forming upper mold 50 includes a slope forming punch 70 and a slope forming outer pad 72. In the case of this embodiment, the slope forming punch 70 constitutes the groove bottom 60 of the annular groove 56 and the inner peripheral side surface 62 of the annular groove 56 described above. The slope forming outer pad 72 is disposed so as to surround the punch 70 during slope formation. The slope forming outer pad 72 constitutes the outer peripheral side surface 64 of the annular groove 56 described above. In the present embodiment, the inclination of the outer peripheral side surface 64 is gentler than the inclination of the inner peripheral side surface 62. That is, in FIG. 5, the angle formed by the alternate long and short dash line 80 and the outer peripheral side surface 64 is larger than the angle formed by the alternate long and short dash line 80 and the inner peripheral side surface 62.
　図４に基づいて、本実施形態にかかる斜面形成下型５２が説明される。斜面形成下型５２は、斜面形成支持パンチ９０と、図示されない斜面形成下パッドとを有している。斜面形成支持パンチ９０は素形材１０の中に挿入される。斜面形成支持パンチ９０は、斜面形成上型５０が筒状部２０の一端２６に押付けられる際、その筒状部２０の一端２６を支える。これにより、斜面形成支持パンチ９０がない場合に比べ、素形材１０の座屈の可能性は低くなる。斜面形成下パッドは、斜面形成外パッド７２と共に素形材１０の鍔部２２を挟む。これにより、斜面形成増肉工程Ｓ３７０における素形材１０の跳上がりと素形材１０のズレとが防止される。 Based on FIG. 4, the lower surface forming mold 52 according to the present embodiment will be described. The slope forming lower mold 52 includes a slope forming support punch 90 and a slope forming lower pad (not shown). The slope forming support punch 90 is inserted into the base material 10. The slope forming support punch 90 supports the one end 26 of the tubular portion 20 when the slope forming upper die 50 is pressed against the one end 26 of the tubular portion 20. Thereby, compared with the case where there is no slope formation support punch 90, the possibility of the buckling of the shaped member 10 becomes low. The slope formation lower pad sandwiches the flange portion 22 of the base material 10 together with the slope formation outer pad 72. Thereby, the jumping of the shaped member 10 and the deviation of the shaped member 10 in the slope formation thickening step S370 are prevented.
　斜面形成増肉工程Ｓ３７０において、斜面形成金型４０の環状溝５６が筒状部２０の一端２６に押付けられると、まず溝底６０が筒状部２０の一端２６を塑性変形させる。塑性変形に伴い、筒状部２０の一端２６は環状溝５６の内周側面６２と外周側面６４とに接触する。さらに斜面形成金型４０の環状溝５６が筒状部２０の一端２６に押付けられると、筒状部２０の一端２６は環状溝５６の形状に合わせて塑性変形する。その結果、筒状部２０の一端２６は増肉させられる。その際、筒状部２０の一端２６の内周側と外周側とに斜面が形成される。斜面形成増肉工程Ｓ３７０において筒状部２０の一端２６の内周側と外周側とに斜面が形成されるのは、環状溝５６の内周側面６２と外周側面６４とがいずれも傾いているためである。 In the slope formation thickening step S370, when the annular groove 56 of the slope formation mold 40 is pressed against the one end 26 of the tubular portion 20, the groove bottom 60 first plastically deforms the one end 26 of the tubular portion 20. With the plastic deformation, the one end 26 of the cylindrical portion 20 comes into contact with the inner peripheral side surface 62 and the outer peripheral side surface 64 of the annular groove 56. Further, when the annular groove 56 of the slope forming mold 40 is pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 is plastically deformed in accordance with the shape of the annular groove 56. As a result, the one end 26 of the cylindrical portion 20 is increased in thickness. At that time, inclined surfaces are formed on the inner peripheral side and the outer peripheral side of the one end 26 of the cylindrical portion 20. The reason why slopes are formed on the inner peripheral side and the outer peripheral side of the one end 26 of the cylindrical portion 20 in the slope forming thickening step S370 is that both the inner peripheral side surface 62 and the outer peripheral side surface 64 of the annular groove 56 are inclined. Because.
　内周増肉工程Ｓ３７２は、内周増肉金型４２を筒状部２０の一端２６に押付ける工程である。この筒状部２０の一端２６は、斜面形成増肉工程Ｓ３７０において増肉されたものである。これにより筒状部２０の一端２６が内周方向に張り出すよう筒状部２０の一端２６が増肉させられる。内周増肉金型４２は一端増肉用金型の一種である。 The inner peripheral thickening step S372 is a step of pressing the inner peripheral thickening mold 42 against the one end 26 of the tubular portion 20. One end 26 of the cylindrical portion 20 is increased in thickness in the slope forming and increasing step S370. Thereby, the one end 26 of the cylindrical part 20 is thickened so that the one end 26 of the cylindrical part 20 protrudes in the inner peripheral direction. The inner peripheral thickening mold 42 is a kind of one-end thickening mold.
　図６は、本実施形態にかかる内周増肉工程Ｓ３７２での内周増肉金型４２と素形材１０とを示す断面図である。図６に基づいて、本実施形態の内周増肉金型４２が説明される。本実施形態の場合、内周増肉金型４２は、内周増肉上型１００と、内周増肉下型１０２とを有している。内周増肉上型１００は、図示されない周知の駆動源により素形材１０に押付けられる。内周増肉下型１０２は、内周増肉上型１００が素形材１０に押付けられる際、素形材１０を支える。 FIG. 6 is a cross-sectional view showing the inner peripheral thickening mold 42 and the base material 10 in the inner peripheral thickening step S372 according to the present embodiment. Based on FIG. 6, the inner peripheral thickening mold 42 of the present embodiment will be described. In the case of this embodiment, the inner peripheral thickening mold 42 has an inner peripheral thickening upper mold 100 and an inner peripheral thickening lower mold 102. The inner peripheral thickening upper die 100 is pressed against the base material 10 by a well-known driving source (not shown). The inner peripheral thickening lower die 102 supports the raw material 10 when the inner peripheral thickening upper die 100 is pressed against the raw material 10.
　図７は、図６の拡大図である。図７に基づいて、本実施形態にかかる内周増肉上型１００が説明される。本実施形態の場合、内周増肉上型１００が上述された環状溝１０６を有している。この環状溝１０６が筒状部２０の一端２６に押付けられる。環状溝１０６は、溝底１１０と内周側面１１２と外周側面１１４とを有する。本実施形態の場合、環状溝１０６の溝底１１０の幅は、内周増肉工程Ｓ３７２の実施直前における筒状部２０の一端２６の厚さより広い。本実施形態の場合、環状溝１０６は斜面形成上型５０の環状溝５６より浅い。内周側面１１２と外周側面１１４とは、いずれも、傾いている。すなわち、本実施形態の場合、内周側面１１２と外周側面１４とは、いずれも、内周増肉金型４２を筒状部２０の一端２６に押付ける際の内周増肉金型４２の進行方向と角をなしている。その結果、外周側面１１４は、溝底１１０に近づくにつれ内周側面１１２との間隔が狭くなる。本実施形態の場合、内周側面１１２の傾きは、斜面形成上型５０の内周側面６２の傾きより緩やかである。すなわち、図７において、一点鎖線８０と内周側面１１２とがなす角は、一点鎖線８０と内周側面６２とがなす角に比べて大きい。一方、図７に示されているように、本実施形態の場合、外周側面１１４の内径の最大値（本実施形態の場合、環状溝１０６の縁１１６における外周側面１１４の内径のこと）は、斜面形成上型５０の外周側面６４の内径の最大値（本実施形態の場合、環状溝５６の縁６６における外周側面６４の内径のこと）と、製造誤差の範囲内で等しい。本実施形態の場合、外周側面１１４の傾きは、斜面形成上型５０の外周側面６４の傾きと、製造誤差の範囲内で等しい。これにより、内周増肉金型４２が筒状部２０の一端２６に押付けられると、筒状部２０の一端２６は内周に向かって張り出すよう塑性変形することとなる。内周増肉上型１００は、内周増肉中パンチ１２０と、内周増肉外パッド１２２とを有している。本実施形態の場合、内周増肉中パンチ１２０は、上述された環状溝１０６の溝底１１０および環状溝１０６の内周側面１１２を構成する。内周増肉外パッド１２２は、内周増肉中パンチ１２０を取り囲むように配置される。内周増肉外パッド１２２は、上述された環状溝１０６の外周側面１１４を構成する。 FIG. 7 is an enlarged view of FIG. Based on FIG. 7, the inner peripheral thickening upper mold | type 100 concerning this embodiment is demonstrated. In the case of this embodiment, the inner peripheral thickening upper mold 100 has the annular groove 106 described above. This annular groove 106 is pressed against one end 26 of the cylindrical portion 20. The annular groove 106 has a groove bottom 110, an inner peripheral side surface 112, and an outer peripheral side surface 114. In the case of the present embodiment, the width of the groove bottom 110 of the annular groove 106 is wider than the thickness of the one end 26 of the cylindrical portion 20 immediately before the inner circumferential thickening step S372. In the case of this embodiment, the annular groove 106 is shallower than the annular groove 56 of the slope forming upper mold 50. Both the inner peripheral side surface 112 and the outer peripheral side surface 114 are inclined. That is, in the case of the present embodiment, the inner peripheral side surface 112 and the outer peripheral side surface 14 are both of the inner peripheral thickening die 42 when the inner peripheral thickening die 42 is pressed against the one end 26 of the cylindrical portion 20. It makes an angle with the direction of travel. As a result, the distance between the outer peripheral side surface 114 and the inner peripheral side surface 112 decreases as the groove bottom 110 is approached. In the present embodiment, the inclination of the inner peripheral side surface 112 is gentler than the inclination of the inner peripheral side surface 62 of the slope forming upper mold 50. That is, in FIG. 7, the angle formed by the alternate long and short dash line 80 and the inner peripheral side surface 112 is larger than the angle formed by the alternate long and short dash line 80 and the inner peripheral side surface 62. On the other hand, as shown in FIG. 7, in the case of this embodiment, the maximum value of the inner diameter of the outer peripheral side surface 114 (in this embodiment, the inner diameter of the outer peripheral side surface 114 at the edge 116 of the annular groove 106) is It is equal to the maximum value of the inner diameter of the outer peripheral side face 64 of the slope forming upper mold 50 (in this embodiment, the inner diameter of the outer peripheral side face 64 at the edge 66 of the annular groove 56) within the range of manufacturing errors. In the case of this embodiment, the inclination of the outer peripheral side surface 114 is equal to the inclination of the outer peripheral side surface 64 of the slope-forming upper mold 50 within the range of manufacturing errors. As a result, when the inner peripheral thickening mold 42 is pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 is plastically deformed so as to protrude toward the inner periphery. The inner peripheral thickening upper mold 100 includes an inner peripheral thickening middle punch 120 and an inner peripheral thickening outer pad 122. In the case of this embodiment, the inner peripheral thickening intermediate punch 120 constitutes the groove bottom 110 of the annular groove 106 and the inner peripheral side surface 112 of the annular groove 106 described above. The inner peripheral thickening outer pad 122 is disposed so as to surround the inner peripheral thickening middle punch 120. The inner peripheral thickening outer pad 122 constitutes the outer peripheral side surface 114 of the annular groove 106 described above.
　図６に基づいて、本実施形態にかかる内周増肉下型１０２が説明される。内周増肉下型１０２は、内周増肉支持パンチ１３０と、図示されない内周増肉下パッドとを有している。内周増肉支持パンチ１３０は素形材１０の中に挿入される。内周増肉支持パンチ１３０は、内周増肉上型１００が筒状部２０の一端２６に押付けられる際、その筒状部２０の一端２６を支える。これにより、内周増肉支持パンチ１３０がない場合に比べ、素形材１０の座屈の可能性は低くなる。内周増肉下パッドは、内周増肉外パッド１２２と共に鍔部２２を挟む。これにより、内周増肉工程Ｓ３７２における素形材１０の跳上がりと素形材１０のズレとが防止される。 Based on FIG. 6, the inner periphery thickening lower mold | type 102 concerning this embodiment is demonstrated. The inner peripheral thickening lower mold 102 has an inner peripheral thickening support punch 130 and an inner peripheral thickening lower pad (not shown). The inner peripheral thickening support punch 130 is inserted into the base material 10. The inner peripheral thickening support punch 130 supports the one end 26 of the cylindrical portion 20 when the inner peripheral thickening upper die 100 is pressed against the one end 26 of the cylindrical portion 20. Thereby, compared with the case where there is no inner periphery thickening support punch 130, the possibility of buckling of the shaped member 10 is reduced. The inner peripheral thickening lower pad sandwiches the flange 22 together with the inner peripheral thickening outer pad 122. Thereby, the jumping of the shaped material 10 and the deviation of the shaped material 10 in the inner peripheral thickening step S372 are prevented.
　内周増肉工程Ｓ３７２において、内周増肉金型４２の環状溝１０６が筒状部２０の一端２６に押付けられると、まず溝底１１０が筒状部２０の一端２６を塑性変形させる。塑性変形に伴い、筒状部２０の一端２６は環状溝１０６の内周側面１１２と外周側面１１４とに接触する。さらに内周増肉金型４２の環状溝１０６が筒状部２０の一端２６に押付けられると、筒状部２０の一端２６は環状溝１０６の形状に合わせて塑性変形する。その結果、筒状部２０の一端２６は内周に向かって張り出すよう塑性変形することとなる。 In the inner circumferential thickening step S372, when the annular groove 106 of the inner circumferential thickening mold 42 is pressed against the one end 26 of the cylindrical portion 20, the groove bottom 110 first plastically deforms the one end 26 of the cylindrical portion 20. With the plastic deformation, the one end 26 of the cylindrical portion 20 comes into contact with the inner peripheral side surface 112 and the outer peripheral side surface 114 of the annular groove 106. Further, when the annular groove 106 of the inner peripheral thickening mold 42 is pressed against the one end 26 of the tubular portion 20, the one end 26 of the tubular portion 20 is plastically deformed in accordance with the shape of the annular groove 106. As a result, the one end 26 of the cylindrical portion 20 is plastically deformed so as to protrude toward the inner periphery.
　整形工程Ｓ３５４は、筒状部２０の一端２６が整形される工程である。その筒状部２０の一端２６は、一端増肉工程Ｓ３５２において増肉されたものである。本実施形態の場合、整形工程Ｓ３５４は、底部整形工程Ｓ３８０と、仕上工程Ｓ３８２とを有している。 The shaping step S354 is a step in which the one end 26 of the cylindrical portion 20 is shaped. One end 26 of the cylindrical portion 20 is increased in thickness at one end thickening step S352. In the case of the present embodiment, the shaping step S354 includes a bottom shaping step S380 and a finishing step S382.
　底部整形工程Ｓ３８０は、底部整形用金型２００を内周増肉工程Ｓ３７２において増肉された筒状部２０の一端２６に押付ける工程である。これにより、内周増肉工程Ｓ３７２において増肉された部分のうち底部にあたる箇所が環状に整形される。 The bottom shaping step S380 is a step of pressing the bottom shaping die 200 against one end 26 of the cylindrical portion 20 that has been thickened in the inner circumferential thickening step S372. Thereby, the location which corresponds to a bottom part among the parts thickened in inner periphery thickening process S372 is shape | molded cyclically | annularly.
　図８は、本実施形態にかかる底部整形工程Ｓ３８０での底部整形用金型２００と素形材１０とを示す断面図である。図８に基づいて、本実施形態の底部整形用金型２００が説明される。本実施形態の場合、底部整形用金型２００は、底部整形用上型２１０と、底部整形用下型２１２とを有している。底部整形用上型２１０は、図示されない周知の駆動源により、素形材１０に押付けられる。底部整形用下型２１２は、底部整形用上型２１０が素形材１０に押付けられる際、その素形材１０を支える。底部整形用下型２１２は、内周増肉工程Ｓ３７２において増肉された筒状部２０の一端２６のうち底部にあたる部分を整形する。 FIG. 8 is a cross-sectional view showing the bottom shaping die 200 and the base material 10 in the bottom shaping step S380 according to the present embodiment. Based on FIG. 8, the bottom shaping die 200 of this embodiment will be described. In the case of this embodiment, the bottom shaping die 200 includes a bottom shaping upper die 210 and a bottom shaping lower die 212. The bottom shaping upper mold 210 is pressed against the base material 10 by a known drive source (not shown). The bottom shaping lower mold 212 supports the shaping material 10 when the bottom shaping upper mold 210 is pressed against the shaping material 10. The bottom shaping lower mold 212 shapes a portion corresponding to the bottom of the one end 26 of the tubular portion 20 that has been thickened in the inner circumferential thickening step S372.
　図９は、図８の拡大図である。図９に基づいて、本実施形態にかかる底部整形用上型２１０が説明される。本実施形態の場合、底部整形用上型２１０が環状溝２１６を有している。この環状溝２１６が筒状部２０の一端２６に押付けられる。この環状溝２１６は、溝底２２０と内周側面２２２と外周側面２２４とを有する。本実施形態の場合、この溝底２２０の幅は、内周増肉工程Ｓ３７２において変形させられた筒状部２０の一端２６の厚さより広い。この外周側面２２４は、溝底２２０に近づくにつれ内周側面２２２との間隔が狭くなる。底部整形用上型２１０は、底部整形用中パンチ２２６と、底部整形用外パッド２２８とを有している。本実施形態の場合、底部整形用中パンチ２２６は、上述された環状溝２１６の溝底２２０および内周側面２２２を構成する。底部整形用外パッド２２８は、底部整形用中パンチ２２６を取り囲むように配置される。底部整形用外パッド２２８は、上述された環状溝２１６の外周側面２２４を構成する。 FIG. 9 is an enlarged view of FIG. Based on FIG. 9, the bottom shaping | molding upper mold | type 210 concerning this embodiment is demonstrated. In the case of this embodiment, the bottom shaping upper mold 210 has an annular groove 216. This annular groove 216 is pressed against one end 26 of the cylindrical portion 20. The annular groove 216 has a groove bottom 220, an inner peripheral side surface 222, and an outer peripheral side surface 224. In the case of the present embodiment, the width of the groove bottom 220 is wider than the thickness of the one end 26 of the tubular portion 20 deformed in the inner peripheral thickening step S372. The distance between the outer peripheral side surface 224 and the inner peripheral side surface 222 decreases as the groove bottom 220 is approached. The bottom shaping upper mold 210 includes a bottom shaping middle punch 226 and a bottom shaping outer pad 228. In the case of this embodiment, the bottom shaping middle punch 226 constitutes the groove bottom 220 and the inner peripheral side surface 222 of the annular groove 216 described above. The bottom shaping outer pad 228 is disposed so as to surround the bottom shaping middle punch 226. The bottom shaping outer pad 228 constitutes the outer peripheral side surface 224 of the annular groove 216 described above.
　図８に基づいて、本実施形態にかかる底部整形用下型２１２が説明される。底部整形用下型２１２は、底部整形用支持パンチ２３０と、図示されない底部整形用下パッドとを有している。底部整形用支持パンチ２３０は素形材１０の中に挿入される。底部整形用支持パンチ２３０は、底部整形用上型２１０が素形材１０に押付けられる際、素形材１０の筒状部２０の中に挿入される。底部整形用支持パンチ２３０の先端は、内周増肉工程Ｓ３７２において増肉された筒状部２０の一端２６のうち他端２８に最も近い部分を整形する。これにより、筒状部２０の一端２６のうち底部にあたる部分が円環状の平面になる。底部整形用下パッドは、底部整形用外パッド２２８と共に鍔部２２を挟む。これにより、内周増肉工程Ｓ３７２における素形材１０の跳上がりと素形材１０のズレとが防止される。 The bottom shaping lower mold 212 according to this embodiment will be described with reference to FIG. The bottom shaping lower mold 212 has a bottom shaping support punch 230 and a bottom shaping lower pad (not shown). The bottom shaping support punch 230 is inserted into the base material 10. The bottom shaping support punch 230 is inserted into the cylindrical portion 20 of the raw material 10 when the bottom shaping upper die 210 is pressed against the raw material 10. The tip of the bottom shaping support punch 230 shapes the portion closest to the other end 28 of the one end 26 of the cylindrical portion 20 that has been thickened in the inner circumferential thickening step S372. Thereby, the part which corresponds to a bottom part among the one ends 26 of the cylindrical part 20 becomes an annular | circular shaped plane. The bottom shaping lower pad sandwiches the flange 22 together with the bottom shaping outer pad 228. Thereby, the jumping of the shaped material 10 and the deviation of the shaped material 10 in the inner peripheral thickening step S372 are prevented.
　底部整形工程Ｓ３８０において、底部整形用金型２００の環状溝２１６と底部整形用支持パンチ２３０とが筒状部２０の一端２６に押付けられると、筒状部２０の一端２６はこれらの形状に合わせて塑性変形する。その結果、内周増肉工程Ｓ３７２において増肉された部分のうち底部にあたる箇所が環状に整形されることとなる。 In the bottom shaping step S380, when the annular groove 216 of the bottom shaping die 200 and the bottom shaping support punch 230 are pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 matches these shapes. Plastic deformation. As a result, the portion corresponding to the bottom of the portion thickened in the inner peripheral thickening step S372 is shaped into an annular shape.
　仕上工程Ｓ３８２は、仕上用金型２４０を底部整形工程Ｓ３８０において増肉された筒状部２０の一端２６に押付ける工程である。これにより、一端増肉工程Ｓ３５２において増肉された部分が図２に示される形状に整形される。 The finishing step S382 is a step of pressing the finishing mold 240 against the one end 26 of the cylindrical portion 20 that has been thickened in the bottom shaping step S380. Thereby, the part thickened in one end thickening process S352 is shaped in the shape shown by FIG.
　図１０は、本実施形態にかかる仕上工程Ｓ３８２での仕上用金型２４０と素形材１０と板金製部材１２とを示す断面図である。図１０に基づいて、本実施形態の仕上用金型２４０が説明される。本実施形態の場合、仕上用金型２４０は、仕上用上型２５０と、仕上用下型２５２とを有している。仕上用上型２５０は、図示されない周知の駆動源により、素形材１０に押付けられる。仕上用下型２５２は、仕上用上型２５０が素形材１０に押付けられる際、素形材１０を支える。 FIG. 10 is a cross-sectional view showing the finishing mold 240, the base material 10, and the sheet metal member 12 in the finishing step S382 according to the present embodiment. Based on FIG. 10, the finishing mold 240 of the present embodiment will be described. In the case of the present embodiment, the finishing mold 240 has a finishing upper mold 250 and a finishing lower mold 252. The finishing upper mold 250 is pressed against the base material 10 by a known driving source (not shown). The finishing lower mold 252 supports the forming material 10 when the finishing upper mold 250 is pressed against the forming material 10.
　図１１は、図１０の拡大図である。図１１に基づいて、本実施形態にかかる仕上用上型２５０が説明される。本実施形態の場合、仕上用上型２５０が環状溝２５６を有している。この環状溝２５６が筒状部２０の一端２６に押付けられる。この環状溝２５６は、溝底２６０と内周側面２６２と外周側面２６４とを有する。本実施形態の場合、この環状溝２５６の内周面の形状は、板金製部材１２の一端３８の形状と同様である。仕上用上型２５０は、仕上用中パンチ２７０と、仕上用外パッド２７２とを有している。本実施形態の場合、仕上用中パンチ２７０は、上述された環状溝２５６の溝底２６０および内周側面２６２を構成する。仕上用外パッド２７２は、仕上用中パンチ２７０を取り囲むように配置される。仕上用外パッド２７２は、上述された環状溝２５６の外周側面２６４を構成する。 FIG. 11 is an enlarged view of FIG. The finishing upper mold 250 according to the present embodiment will be described based on FIG. In the case of this embodiment, the finishing upper mold 250 has an annular groove 256. The annular groove 256 is pressed against the one end 26 of the cylindrical portion 20. The annular groove 256 has a groove bottom 260, an inner peripheral side surface 262, and an outer peripheral side surface 264. In the present embodiment, the shape of the inner peripheral surface of the annular groove 256 is the same as the shape of the one end 38 of the sheet metal member 12. The finishing upper mold 250 includes a finishing punch 270 and a finishing outer pad 272. In the case of this embodiment, the finishing punch 270 constitutes the groove bottom 260 and the inner peripheral side surface 262 of the annular groove 256 described above. The finishing outer pad 272 is disposed so as to surround the finishing punch 270. The finishing outer pad 272 constitutes the outer peripheral side surface 264 of the annular groove 256 described above.
　図１０に基づいて、本実施形態にかかる仕上用下型２５２が説明される。仕上用下型２５２は、仕上用支持パンチ２８０と、図示されない仕上用下パッドとを有している。仕上用支持パンチ２８０は素形材１０の中に挿入される。仕上用支持パンチ２８０は、仕上用上型２５０が素形材１０に押付けられる際、その筒状部２０の一端２６を支える。仕上用下パッドは、仕上用外パッド２７２と共に鍔部２２を挟む。これにより、仕上工程Ｓ３８２における素形材１０の跳上がりと素形材１０のズレとが防止される。 The finishing lower mold 252 according to this embodiment will be described with reference to FIG. The finishing lower mold 252 has a finishing support punch 280 and a finishing lower pad (not shown). The finishing support punch 280 is inserted into the base material 10. The finishing support punch 280 supports one end 26 of the tubular portion 20 when the finishing upper mold 250 is pressed against the shaped member 10. The finishing lower pad sandwiches the flange 22 together with the finishing outer pad 272. Thereby, the jump of the base material 10 and the shift | offset | difference of the base material 10 in finishing process S382 are prevented.
　仕上工程Ｓ３８２において、仕上用金型２４０の環状溝２５６と仕上用支持パンチ２８０とが筒状部２０の一端２６に押付けられると、筒状部２０の一端２６はこれらの形状に合わせて塑性変形する。その結果、一端増肉工程Ｓ３５２において増肉された部分が図２に示される形状に整形されることとなる。 In the finishing step S382, when the annular groove 256 of the finishing die 240 and the finishing support punch 280 are pressed against the one end 26 of the cylindrical portion 20, the one end 26 of the cylindrical portion 20 is plastically deformed in accordance with these shapes. To do. As a result, the portion thickened in the one-end thickening step S352 is shaped into the shape shown in FIG.
［本実施形態にかかる板金製部材の製造方法の効果］
　以上のようにして、本実施形態にかかる板金製部材の製造方法によれば、筒状部２０の一端２６の肉厚を増加させる際にその一端２６が座屈する可能性を低下させ得る。これは、以下の２つの要素の相乗効果による。１つ目の要素は、環状溝５６，１０６の溝底６０，１１０が筒状部２０の一端２６に押付けられることである。２つ目の要素は、環状溝５６，１０６が内周側面６２，１１２と外周側面６４，１１４とを有することである。溝底６０，１１０が筒状部２０の一端２６に押付けられると、その一端２６の内周側と外周側とに斜面が形成される。これに伴い、筒状部２０の一端２６のうち座屈しやすい箇所が肉厚になる。座屈しやすい箇所が肉厚になるので、座屈し難くなる。 [Effect of the manufacturing method of the sheet-metal member concerning this embodiment]
As described above, according to the method for manufacturing a sheet metal member according to the present embodiment, when the thickness of the one end 26 of the cylindrical portion 20 is increased, the possibility that the one end 26 buckles can be reduced. This is due to the synergistic effect of the following two factors. The first element is that the groove bottoms 60 and 110 of the annular grooves 56 and 106 are pressed against the one end 26 of the tubular portion 20. The second element is that the annular grooves 56 and 106 have inner peripheral side surfaces 62 and 112 and outer peripheral side surfaces 64 and 114. When the groove bottoms 60 and 110 are pressed against the one end 26 of the cylindrical portion 20, inclined surfaces are formed on the inner peripheral side and the outer peripheral side of the one end 26. Along with this, a portion that tends to buckle out of the one end 26 of the cylindrical portion 20 becomes thick. Since the part that is easily buckled becomes thick, it becomes difficult to buckle.
　また、本実施形態の場合、内周増肉工程Ｓ３７２においては、内周側と外周側とに予め斜面が形成された状態の筒状部２０の一端２６の内周側がさらに厚くなる。その際、内周側と外周側とに予め斜面が形成されていることから、そのような斜面が予め形成されない場合に比べ、内周増肉工程Ｓ３７２において筒状部２０の一端２６の内周側が容易に張り出す。その結果、内周側に張り出すように筒状部２０の一端２６を塑性変形させる場合に、その一端２６が座屈する可能性を低下させることができる。 Further, in the case of the present embodiment, in the inner peripheral thickening step S372, the inner peripheral side of the one end 26 of the cylindrical portion 20 in the state where the inclined surfaces are formed in advance on the inner peripheral side and the outer peripheral side is further thickened. At that time, since the slopes are formed in advance on the inner peripheral side and the outer peripheral side, the inner periphery of the one end 26 of the tubular portion 20 in the inner peripheral wall thickness increasing step S372 is compared with the case where such a slope is not formed in advance. Sides overhang easily. As a result, when the one end 26 of the cylindrical portion 20 is plastically deformed so as to project toward the inner peripheral side, the possibility that the one end 26 buckles can be reduced.
　また、本実施形態の場合、内周増肉金型４２の外周側面１１４の内径の最大値が斜面形成金型４０の外周側面６４の内径の最大値に製造誤差の範囲内で等しい。内周増肉金型４２の外周側面１１４の傾きが斜面形成金型４０の外周側面６４の傾きと製造誤差の範囲内で同一である。この場合、内周増肉工程Ｓ３７２において、筒状部２０の一端２６のうち内周増肉金型４２の外周側面１１４の内径が最大になる箇所に近い部分ほど、その部分がその外周側に傾こうとしても、内周増肉金型４２の外周側面１１４にそれが妨げられる。その結果、本実施形態の場合、内周側に張り出すように筒状部２０の一端２６を塑性変形させる場合に、その一端２６が座屈する可能性をさらに低下させることができる。 In the present embodiment, the maximum value of the inner diameter of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is equal to the maximum value of the inner diameter of the outer peripheral side surface 64 of the slope forming mold 40 within the range of manufacturing errors. The inclination of the outer peripheral side surface 114 of the inner peripheral thickening mold 42 is the same as the inclination of the outer peripheral side face 64 of the slope forming mold 40 within the range of manufacturing errors. In this case, in the inner circumferential thickening step S372, the portion closer to the portion where the inner diameter of the outer circumferential side surface 114 of the inner circumferential thickening die 42 is the largest in the one end 26 of the cylindrical portion 20 is closer to the outer circumferential side. Even if it is inclined, it is hindered by the outer peripheral side surface 114 of the inner peripheral thickening mold 42. As a result, in the case of the present embodiment, when the one end 26 of the cylindrical portion 20 is plastically deformed so as to protrude toward the inner peripheral side, the possibility that the one end 26 buckles can be further reduced.
　また、本実施形態の場合、斜面形成金型４０および内周増肉金型４２が中パンチ７０，１２０と外パッド７２，１２２とを有している。中パンチ７０，１２０は、環状溝５６の溝底６０および環状溝５６の内周側面６２を一体に構成する。溝底６０および内周側面６２が一体に構成されていると、これらが別の部材によって構成されている場合に比べ、筒状部２０の一端２６の塑性変形をその内周側に向かって促進しやすくなる。これにより、その筒状部２０の一端２６が座屈する可能性を低下させることができる。 In the case of this embodiment, the slope forming mold 40 and the inner peripheral thickening mold 42 have middle punches 70 and 120 and outer pads 72 and 122. The middle punches 70 and 120 integrally form the groove bottom 60 of the annular groove 56 and the inner peripheral side surface 62 of the annular groove 56. When the groove bottom 60 and the inner peripheral side surface 62 are integrally formed, the plastic deformation of the one end 26 of the cylindrical portion 20 is promoted toward the inner peripheral side as compared with the case where these are formed by different members. It becomes easy to do. Thereby, possibility that the end 26 of the cylindrical part 20 will buckle can be reduced.
<変形例の説明>
　今回開示された実施形態はすべての点で例示である。本発明の範囲は上述した実施形態に基づいて制限されるものではない。もちろん、本発明の趣旨を逸脱しない範囲で種々の設計変更をしてもよい。 <Description of modification>
The embodiments disclosed herein are illustrative in all respects. The scope of the present invention is not limited based on the above-described embodiment. Of course, various design changes may be made without departing from the spirit of the present invention.
　例えば、本発明にかかる板金製部材１２の製造方法の工程の具体的な構成は上述したものに限定されない。一端増肉工程Ｓ３５２は、斜面形成増肉工程Ｓ３７０と内周増肉工程Ｓ３７２とを有しているものに限定されない。一端増肉工程Ｓ３５２が複数の工程を有しているとき、それらの工程のいずれかが筒状部２０の一端２６に斜面を形成しないものでもよい。整形工程Ｓ３５４は、底部整形工程Ｓ３８０と仕上工程Ｓ３８２とを有しているものに限定されない。 For example, the specific configuration of the process of the method for manufacturing the sheet metal member 12 according to the present invention is not limited to the above-described one. One end thickening process S352 is not limited to what has slope formation thickening process S370 and inner circumference thickening process S372. When the one-end thickening step S352 includes a plurality of steps, any of those steps may not form a slope at the one end 26 of the tubular portion 20. The shaping step S354 is not limited to the one having the bottom shaping step S380 and the finishing step S382.
　また、一端増肉用金型の具体的な構成は上述されたものに限定されない。例えば、斜面形成上型５０は一体となっていてもよい。斜面形成上型５０が斜面形成中パンチ７０と斜面形成外パッド７２とを有している場合、斜面形成中パンチ７０は、環状溝５６の溝底６０の一部と内周側面６２とを有していてもよい。この場合、斜面形成外パッド７２が溝底６０の残る一部を有することとなる。斜面形成下型５２が斜面形成支持パンチ９０を有していなくてもよい。 Also, the specific configuration of the one-end thickening mold is not limited to that described above. For example, the slope forming upper mold 50 may be integrated. When the slope forming upper die 50 has the slope forming punch 70 and the slope forming outer pad 72, the slope forming punch 70 has a part of the groove bottom 60 of the annular groove 56 and the inner peripheral side face 62. You may do it. In this case, the slope forming outer pad 72 has a part of the groove bottom 60 remaining. The slope forming lower mold 52 may not have the slope forming support punch 90.
　また、筒状部２０の一端２６は筒状部２０の一端２６は円環状でなく角環状であってもよい。 Further, the one end 26 of the cylindrical part 20 may be a square ring instead of an annular one.
　また、一端増肉工程Ｓ３５２において環状溝５６，１０６の溝底６０，１１０が筒状部２０の一端２６に押付けられる時期は特に限定されない。その溝底６０，１１０は最初から筒状部２０の一端２６に押付けられていてもよい。その溝底６０，１１０は一端増肉用金型４０，４２が筒状部２０の一端２６に接触した後しばらく経ってから筒状部２０の一端２６に押付けられ始めてもよい。筒状部２０の一端２６の動きが拘束された状態で筒状部２０の一端２６が増肉されればよい。 Moreover, the time when the groove bottoms 60 and 110 of the annular grooves 56 and 106 are pressed against the one end 26 of the cylindrical portion 20 in the one-end thickening step S352 is not particularly limited. The groove bottoms 60 and 110 may be pressed against the one end 26 of the cylindrical portion 20 from the beginning. The groove bottoms 60 and 110 may begin to be pressed against the one end 26 of the cylindrical portion 20 after a while after the one- end thickening molds 40 and 42 contact the one end 26 of the cylindrical portion 20. The one end 26 of the cylindrical part 20 only needs to be thickened while the movement of the one end 26 of the cylindrical part 20 is constrained.
　本発明にかかる板金製部材１２の製造方法は、一端増肉工程Ｓ３５２に加え、環状溝を有していない金型が筒状部２０の一端２６に押付けられる工程を備えていてもよい。 The manufacturing method of the sheet metal member 12 according to the present invention may include a step of pressing a mold not having an annular groove against the one end 26 of the cylindrical portion 20 in addition to the one end thickening step S352.
　環状溝５６，１０６の溝底６０，１１０の幅は素形材１０の加工直前の筒状部２０の一端２６が嵌れば良い。この幅は素形材１０の加工直前の筒状部２０の一端２６の厚さと同一である必要はない。ただしなるべくその厚さに近い幅であることが好ましい。 The widths of the groove bottoms 60 and 110 of the annular grooves 56 and 106 may be such that the one end 26 of the cylindrical portion 20 immediately before processing the shaped member 10 is fitted. This width does not have to be the same as the thickness of the one end 26 of the cylindrical portion 20 immediately before processing the base material 10. However, the width is preferably as close to the thickness as possible.
１０…素形材
１２…板金製部材
２０…筒状部
２２…鍔部
２６，３８…一端
２８…他端
４０…斜面形成金型
４２…内周増肉金型
５０…斜面形成上型
５２…斜面形成下型
５６，１０６，２１６，２５６…環状溝
６０，１１０，２２０，２６０…溝底
６２，１１２，２２２，２６２…内周側面
６４，１１４，２２４，２６４…外周側面
７０…斜面形成中パンチ
７２…斜面形成外パッド
８０…一点鎖線
９０…斜面形成支持パンチ
１００…内周増肉上型
１０２…内周増肉下型
１１６…環状溝の縁
１２０…内周増肉中パンチ
１２２…内周増肉外パッド
１３０…内周増肉支持パンチ
２００…底部整形用金型
２１０…底部整形用上型
２１２…底部整形用下型
２２６…底部整形用中パンチ
２２８…底部整形用外パッド
２３０…底部整形用支持パンチ
２４０…仕上用金型
２５０…仕上用上型
２５２…仕上用下型
２７０…仕上用中パンチ
２７２…仕上用外パッド
２８０…仕上用支持パンチ DESCRIPTION OF SYMBOLS 10 ... Original shape material 12 ... Sheet metal member 20 ... Cylindrical part 22 ... Gutter part 26, 38 ... One end 28 ... Other end 40 ... Slope formation metal mold 42 ... Inner circumference thickening metal mold 50 ... Slope formation upper mold 52 ... Slope forming lower molds 56, 106, 216, 256 ... annular grooves 60, 110, 220, 260 ... groove bottoms 62, 112, 222, 262 ... inner peripheral side surfaces 64, 114, 224, 264 ... outer peripheral side surfaces 70 ... during slope formation Punch 72 ... Slope formation outer pad 80 ... Dash-dotted line 90 ... Slope formation support punch 100 ... Inner peripheral thickening upper die 102 ... Inner peripheral thickening lower die 116 ... Ring groove edge 120 ... Inner peripheral thickening middle punch 122 ... Inside Circumferential thickening outer pad 130 ... Inner circumferential thickening support punch 200 ... Bottom shaping die 210 ... Bottom shaping upper die 212 ... Bottom shaping lower die 226 ... Bottom shaping middle punch 228 ... Bottom shaping outer pad 230 ... Bottom shaping support punch 240 ... Finish Mold 250 ... in for the lower mold 270 ... finish for the upper mold 252 ... finish for the finishing punch 272 ... finish for the outside pad 280 ... finish for support punch

Claims (4)

  1. 　筒状部を備える素形材が形成される素形材形成工程と、
    　一端増肉用金型が前記筒状部の環状である一端に押付けられることにより前記筒状部の前記一端が増肉する一端増肉工程と、
    　前記一端増肉工程において増肉された前記筒状部の前記一端が整形される整形工程とを備える板金製部材の製造方法であって、
    　前記一端増肉用金型には溝底と内周側面と前記溝底に近づくにつれ前記内周側面との間隔が狭くなる外周側面とを有する環状溝が形成されており、
    　前記一端増肉工程において、前記一端増肉用金型のうち前記溝底が前記筒状部の前記一端に押付けられた状態で前記筒状部の前記一端が増肉されることを特徴とする板金製部材の製造方法。     A forming material forming step in which a forming material having a cylindrical portion is formed;
    One end thickening step in which the one end of the tubular part is thickened by pressing the one end thickening mold to the annular one end of the tubular part;
    A sheet metal member manufacturing method comprising: a shaping step in which the one end of the cylindrical part thickened in the one end thickening step is shaped,
    The one end thickening mold is formed with an annular groove having a groove bottom, an inner peripheral side surface, and an outer peripheral side surface whose interval with the inner peripheral side surface becomes narrower as approaching the groove bottom,
    In the one end thickening step, the one end of the cylindrical portion is increased in a state where the groove bottom of the one end thickening mold is pressed against the one end of the cylindrical portion. A method for manufacturing a sheet metal member.
  2. 　前記一端増肉工程が、
    　前記外周側面および前記内周側面が傾いている前記環状溝を有し前記外周側面の傾きが前記内周側面の傾きより緩やかな前記一端増肉用金型である斜面形成金型の前記溝底を前記筒状部の前記一端に押付けることにより前記筒状部の前記一端の内周側と外周側とに斜面が形成されるよう前記筒状部の前記一端を増肉させる斜面形成増肉工程と、
    　前記外周側面および前記内周側面が傾いている前記環状溝を有し前記内周側面の傾きが前記斜面形成金型の前記内周側面の傾きより緩やかな前記一端増肉用金型である内周増肉金型の前記環状溝を前記斜面形成増肉工程において増肉された前記筒状部の前記一端に押付けることにより前記筒状部の前記一端が内周方向に張り出すよう前記筒状部の前記一端を増肉させる内周増肉工程とを有していることを特徴とする請求項１に記載の板金製部材の製造方法。     The one end thickening step is
    The groove bottom of the slope forming mold, which is the mold for increasing the thickness of the one end, has the annular groove in which the outer peripheral side surface and the inner peripheral side surface are inclined, and the inclination of the outer peripheral side surface is gentler than the inclination of the inner peripheral side surface. By pressing the one end of the tubular portion on the one end of the tubular portion, the one end of the tubular portion is thickened so that a slope is formed on the inner peripheral side and the outer peripheral side of the one end. Process,
    The one end thickening mold having the annular groove in which the outer peripheral side surface and the inner peripheral side surface are inclined, and the inclination of the inner peripheral side surface being gentler than the inclination of the inner peripheral side surface of the inclined surface forming mold. By pressing the annular groove of the circumferential thickening mold against the one end of the cylindrical part thickened in the slope forming thickening process, the one end of the cylindrical part projects in the inner circumferential direction. The method for manufacturing a sheet metal member according to claim 1, further comprising an inner peripheral thickening step of increasing the thickness of the one end of the shape portion.
  3. 　前記内周増肉金型の前記外周側面の内径の最大値が前記斜面形成金型の前記外周側面の内径の最大値以下であり、
    　前記内周増肉金型の前記外周側面の傾きが前記斜面形成金型の前記外周側面の傾きと同一又は急であることを特徴とする請求項２に記載の板金製部材の製造方法。     The maximum value of the inner diameter of the outer peripheral side surface of the inner peripheral thickening mold is equal to or less than the maximum value of the inner diameter of the outer peripheral side surface of the inclined surface forming mold,
    The method for manufacturing a sheet metal member according to claim 2, wherein the inclination of the outer peripheral side surface of the inner peripheral thickening mold is the same as or steep as the inclination of the outer peripheral side surface of the inclined surface forming mold.
  4. 　前記一端増肉用金型が、
    　前記環状溝の前記溝底および前記環状溝の前記内周側面を一体に構成する中パンチと、
    　前記中パンチを取り囲むように配置され、前記環状溝の前記外周側面を構成する外パッドとを有していることを特徴とする請求項１に記載の板金製部材の製造方法。     The one end thickening mold is
    An intermediate punch that integrally forms the groove bottom of the annular groove and the inner peripheral side surface of the annular groove;
    The method for manufacturing a sheet metal member according to claim 1, further comprising an outer pad arranged so as to surround the middle punch and constituting the outer peripheral side surface of the annular groove.
PCT/JP2015/082684 2015-10-28 2015-11-20 Method for producing sheet metal member WO2017072981A1 (en)

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CN109550809B (en) * 2018-11-23 2020-03-13 中国航发南方工业有限公司 Welding part correction method and device
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JPH079062A (en) * 1993-04-26 1995-01-13 Yutaka Giken Co Ltd Manufacture of clutch piston
JP2001038443A (en) * 1999-07-28 2001-02-13 Kanemitsu:Kk Metal plate member and its manufacture
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JPH079062A (en) * 1993-04-26 1995-01-13 Yutaka Giken Co Ltd Manufacture of clutch piston
JP2001038443A (en) * 1999-07-28 2001-02-13 Kanemitsu:Kk Metal plate member and its manufacture
JP2008528357A (en) * 2005-01-24 2008-07-31 オートリブ エーエスピー，インコーポレイティド Ultrasonic welded initiator and connector socket
US20120169045A1 (en) * 2009-09-10 2012-07-05 Gerd Berghaus Screwed pipe joint and method for the production thereof

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