WO2017067252A1 - Runner structure for vortex pump - Google Patents
Runner structure for vortex pump Download PDFInfo
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- WO2017067252A1 WO2017067252A1 PCT/CN2016/090688 CN2016090688W WO2017067252A1 WO 2017067252 A1 WO2017067252 A1 WO 2017067252A1 CN 2016090688 W CN2016090688 W CN 2016090688W WO 2017067252 A1 WO2017067252 A1 WO 2017067252A1
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- pump
- pump body
- flow passage
- coupling member
- axial
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
A runner structure for a vortex pump. Runners are located a pump casing. Each runner is jointly formed by a pump body (1) in the pump casing, impellers (2), and end surfaces of connectors (3). The pump body (1) and connector (3) are connected in a cooperative and stopped manner. The pump body (1) is provided with an axial annular runner (92), and the connector (3) is provided with an axial annular runner (91), and the runners are symmetrical. A joint surface of the two runners and a clearance among the impellers are a same plane. Because the joint surface of the runners and the clearance among the impellers are the same plane, a clearance is generated between an end surface of the pump body and stop end surfaces of the connectors, so that excessive location is avoided, a running clearance is determined by a single pump body, so that the clearance between the impellers can be effectively controlled, and the symmetry and evenness of the runners of the vortex pump are ensured.
Description
本实用新型属于泵结构领域,尤其是一种旋涡泵的流道结构。The utility model belongs to the field of pump structures, in particular to a flow channel structure of a vortex pump.
如图1和图2所示,现有旋涡泵流道一般多为单侧流道,流道位于泵体内,泵体流道横截面多为矩形,联接件23与泵体21配合处26、27加工成一L形止口,流道接合面为非加工面29,装配联接件与泵体合成流道的轴向不对称和泵体与联接件止口处29形成一个凸凹面,使得水流在此处易产生紊流和滞流而造成能量损失;叶轮的间隙2δ的公差分别是泵体和联接件的轴向尺寸的公差之和,由于泵体21和联接件23加工轴向深度尺寸偏差,使叶轮22的间隙偏差较大,以至造成旋涡泵性能偏差较大。As shown in FIG. 1 and FIG. 2, the existing vortex pump flow passages are generally single-sided flow passages, and the flow passages are located in the pump body, and the cross section of the pump body flow passages is mostly rectangular, and the coupling member 23 and the pump body 21 are matched with each other. 27 is processed into an L-shaped opening, the flow channel joint surface is a non-machined surface 29, the axial asymmetry of the assembly coupling member and the pump body synthesis flow passage, and the pump body and the coupling member stop portion 29 form a convex and concave surface, so that the water flow is Here, turbulence and stagnation are apt to cause energy loss; the tolerance of the gap 2δ of the impeller is the sum of the tolerances of the axial dimension of the pump body and the coupling, respectively, due to the axial depth deviation of the machining body 21 and the coupling member 23 Therefore, the deviation of the gap of the impeller 22 is large, so that the performance deviation of the vortex pump is large.
发明内容Summary of the invention
本实用新型目的在于克服上述不足,提供一种旋涡泵的流道结构,泵体和联接件上都设置环形流道,泵体与联接件的流道接合面设置在在叶轮与联接件的轴向间隙面上,使两侧流道端面无间隙贴合,同时泵体的该轴向定位面也是叶轮的轴向间隔的定位面,这种流道分型面设置保证环形流道轴向深度均匀和叶轮轴向间隙控制,从而保证旋涡泵的水力性能。泵体的环形流道进出水口均在外圆周上,并由内伸隔舌隔开,能方便地在隔舌出水口方向的设置一圆弧倒角,降低高压水流冲击产生的高频噪声。The utility model aims to overcome the above disadvantages and provides a flow passage structure of a vortex pump. An annular flow passage is arranged on the pump body and the coupling member, and a flow passage joint surface of the pump body and the coupling member is arranged on the shaft of the impeller and the coupling member. On the gap surface, the end faces of the flow passages on both sides are not fitted with a gap, and the axial positioning surface of the pump body is also an axially spaced positioning surface of the impeller, and the flow path dividing surface is arranged to ensure the axial depth of the annular flow passage. Uniform and impeller axial clearance control to ensure the hydraulic performance of the vortex pump. The inlet and outlet of the annular flow passage of the pump body are all on the outer circumference and separated by the inner extension tongue. It is convenient to set a circular arc chamfer in the direction of the water outlet of the tongue to reduce the high frequency noise generated by the impact of the high pressure water flow.
本实用新型的具体技术方案是:The specific technical solution of the utility model is:
一种旋涡泵流道结构,该流道位于泵壳内,所述流道是泵壳内泵体1、叶轮2和联接件3各端面的设置,所述泵体与联接件止口配合联接,所述泵体设有轴向环形流道91、联接件上设有轴向环形流道92,两流道对称;所述两流道接合面和叶轮间隙定位面为同一平面。The utility model relates to a vortex pump flow passage structure, which is located in a pump casing, wherein the flow passage is arranged in each of the pump body 1, the impeller 2 and the end faces of the coupling member 3, and the pump body is coupled with the joint end of the coupling member. The pump body is provided with an axial annular flow passage 91, and the coupling member is provided with an axial annular flow passage 92, and the two flow passages are symmetrical; the two flow passage joint surfaces and the impeller clearance positioning surface are in the same plane.
进一步的,所述泵体流道端面7与联接件流道端面6所合成流道的轴向接合面设置在叶轮2与联接件3的轴向间隙面上。Further, an axial joint surface of the flow path end surface 7 of the pump body and the flow path end face 6 of the coupling member is disposed on the axial clearance surface of the impeller 2 and the coupling member 3.
进一步的,所述泵体1的进、出水口均设置在环形流道91的外圆周上,中间由舌隔10分隔,隔舌10周向内伸设置,在隔舌的出水口侧12与叶轮外圆径向间隙边上设置一圆弧倒角11。Further, the inlet and outlet of the pump body 1 are disposed on the outer circumference of the annular flow passage 91, and the middle is separated by a tongue partition 10, and the tongue 10 is extended in the circumferential direction, and on the water outlet side 12 of the tongue A circular chamfer 11 is arranged on the outer radial edge of the impeller.
进一步的,所述倒角的周向宽度t是隔舌10周向宽度b的0.1-0.7倍。Further, the circumferential width t of the chamfer is 0.1-0.7 times the circumferential width b of the tongue 10.
进一步的,所述联接件3的环型流道92是由联接件流道端面6轴向延伸构成轴向环形流道,在隔舌两侧径向设置流道缺口与进、出水口对应。Further, the annular flow passage 92 of the coupling member 3 is axially extended from the end surface 6 of the coupling member to form an axial annular flow passage, and the flow passage notch corresponding to the radial direction of the two sides of the tongue corresponds to the inlet and outlet.
与现有的技术比,本实用新型的有益效果为:
Compared with the prior art, the beneficial effects of the utility model are:
本实用新型所设置的流道接合面和叶轮间隙定位面为同一平面,而使其泵体端面8与联接件止口端面5之间产生间隙,避免过定位,叶轮的运行间隙由单一泵体确定从而能有效控制叶轮的间隙δ,同时旋涡泵的流道对称均匀得到保证;泵体隔舌周向内伸容易在出水口侧与叶轮外圆直径边上设置一圆弧倒角,避免高压水流不断撞击泵舌而产生尖锐的噪音,与原有技术相比,噪音的分贝值减少10%。The flow channel joint surface and the impeller gap positioning surface provided by the utility model have the same plane, and a gap is formed between the pump body end surface 8 and the joint end face 5 of the coupling member to avoid over-positioning, and the running clearance of the impeller is controlled by a single pump body. It is determined that the gap δ of the impeller can be effectively controlled, and the flow passage of the vortex pump is symmetrically uniform. The circumferential extension of the pump body is easy to set a circular chamfer on the outlet side and the outer diameter of the impeller to avoid high pressure. The flow of water constantly hits the pump tongue and produces sharp noise, which reduces the decibel value of the noise by 10% compared to the original technology.
联接件的轴向环形流道的轴向深度由联接件流道端面决定,从而能有效控制流道的轴向深度;隔舌两侧径向设置流道缺口与进出水口对应,增加流道进出水口的过流面积,降低流速减小损失。The axial depth of the axial annular flow passage of the coupling member is determined by the end surface of the coupling flow passage, so that the axial depth of the flow passage can be effectively controlled; the flow passage notch on both sides of the tongue is correspondingly corresponding to the inlet and outlet, and the flow passage is increased in and out. The overflow area of the nozzle reduces the flow rate to reduce the loss.
图1是现有技术旋涡泵的结构图。1 is a structural view of a prior art vortex pump.
图2是图1的局部放大图。Fig. 2 is a partial enlarged view of Fig. 1;
图3是本实用新型旋涡泵的结构图。Figure 3 is a structural view of the vortex pump of the present invention.
图4是图3的要部放大图。Fig. 4 is an enlarged view of an essential part of Fig. 3;
图5是本实用新型泵体的结构图。Figure 5 is a structural view of the pump body of the present invention.
图6是图5的要部放大图。Fig. 6 is an enlarged view of an essential part of Fig. 5;
图7是本实用新型联接件的结构图。Figure 7 is a structural view of the coupling member of the present invention.
图中:1.泵体、2.叶轮、3.联接件、4.电机、5.联接件止口端面、6.联接件流道端面、7.泵体流道端面、8.泵体端面、9.径向环型流道、91.泵体轴向环形流道、92.联接件环轴向形流道、10.隔舌、11.隔舌圆弧倒角、12.出水口、13.进水口。In the figure: 1. pump body, 2. impeller, 3. coupling, 4. motor, 5. coupling end face, 6. coupling flow end face, 7. pump runner end face, 8. pump body end face 9. Radial annular flow passage, 91. Pump axial axial flow passage, 92. Coupling ring axial flow passage, 10. Diaphragm, 11. Spacer chamfer, 12. Water outlet, 13. Inlet.
以下结合附图对本实用新型的具体实施方式作进一步的描述。The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings.
参见图1,一种旋涡泵流道结构,包括电机4、联接件3、泵体1、叶轮2和机械密封组成,联接件与电机装配为整体,机械密封动环和叶轮装入电机轴伸,泵体与联接件联接;泵体和联接件上都设有轴向环形流道91、92,合成流道的轴向接合面设置在叶轮与联接件的轴向间隙面6、7上,泵体加工时以泵体流道91轴向底面为基准,确定泵体流道端面7和尺寸,再以泵体流道端面7为基准确定泵体安装叶轮深度尺寸,这样流道深度和叶轮轴向双面间隙2δ确定;如图4,同样联接件以流道92的轴向底面为基准,确定泵体流道端面端面6轴向尺寸;这样旋涡泵的流道轴向深度和叶轮轴的轴间隙完全被确定,解决了影响旋涡泵性能和效率的两个最主要参数;流道均匀和叶轮的轴向间隔的保证是旋涡泵流道结构的一大突破。
Referring to Fig. 1, a vortex pump flow path structure comprises a motor 4, a coupling member 3, a pump body 1, an impeller 2 and a mechanical seal. The coupling member is assembled with the motor as a whole, and the mechanical seal moving ring and the impeller are loaded into the motor shaft extension. The pump body and the coupling member are coupled; the pump body and the coupling member are provided with axial annular flow passages 91, 92, and the axial joint surface of the synthetic flow passage is disposed on the axial clearance surfaces 6, 7 of the impeller and the coupling member, During the processing of the pump body, the end surface 7 and the size of the pump body flow passage are determined based on the axial bottom surface of the pump body flow passage 91, and the depth dimension of the pump body installation impeller is determined based on the end surface 7 of the pump body flow passage, such that the flow path depth and the impeller The axial double-sided gap 2δ is determined; as shown in Fig. 4, the same coupling member is based on the axial bottom surface of the flow passage 92 to determine the axial dimension of the end face 6 of the pump body flow passage; thus the axial depth of the flow passage of the vortex pump and the impeller shaft The shaft clearance is completely determined, solving the two most important parameters affecting the performance and efficiency of the vortex pump; the uniformity of the flow passage and the axial separation of the impeller are a major breakthrough in the flow structure of the vortex pump.
参见图3,泵体流道隔舌10内伸设置,很方便在隔舌的出水口则加工出一圆弧倒角11,圆弧倒角可以是圆弧或倒角,本实施例的圆弧倒角是采用¢20铣刀加工,周向宽度t是隔舌10周向宽度b的0.3倍,出水口隔舌位置是叶轮旋涡最高压区,设置隔舌圆弧倒角可以减小水流变力突变而产生高频的噪音;通过泵体的隔舌内伸和圆弧倒角设置,解决旋涡泵高频的噪音通病,与原有技术相比,噪音的分贝值减少10%。Referring to Fig. 3, the pump body flow passage tongue 10 is arranged inside, and it is convenient to process a circular chamfer 11 at the water outlet of the tongue. The circular chamfer may be an arc or a chamfer, and the circle of this embodiment The arc chamfer is processed by ¢20 milling cutter, the circumferential width t is 0.3 times of the circumferential width b of the tongue 10, and the position of the nozzle tongue is the highest nip of the impeller vortex, and the chamfering of the tongue can reduce the water flow. The variable force is abruptly generated to generate high-frequency noise; the high-frequency noise of the vortex pump is solved by the inner extension of the pump body and the arc chamfering, and the decibel value of the noise is reduced by 10% compared with the prior art.
本实用新型提供一种旋涡泵流道结构,泵体和联接件上都设置环形流道,泵体与联接件的流道接合面设置在在叶轮与联接件的轴向间隙面上,使两侧流道端面无间隙贴合,同时泵体的该轴向定位面也叶轮的轴向间隔的定位面,这种流道结构保证环形流道轴向深度均匀,减小累积误差保证叶轮轴向间隙,从而保证旋涡泵和水力性能.泵体的环形流道进出水口均在外园周上,并由内伸隔舌隔开,能方便地在隔舌出水口边加工一圆弧倒角,降低叶轮旋涡高压水流冲击产生的高频噪声。The utility model provides a vortex pump flow passage structure, wherein an annular flow passage is arranged on the pump body and the coupling member, and a flow passage joint surface of the pump body and the coupling member is arranged on an axial clearance surface of the impeller and the coupling member, so that two The end surface of the side flow passage has no gap fit, and the axial positioning surface of the pump body is also an axially spaced positioning surface of the impeller. The flow passage structure ensures uniform axial depth of the annular flow passage, and reduces cumulative error to ensure impeller axial direction. The gap ensures the vortex pump and hydraulic performance. The inlet and outlet of the annular flow passage of the pump body are all on the outer circumference and separated by the inner extension tongue. It can conveniently process a circular chamfer at the edge of the tongue outlet to reduce High frequency noise generated by impeller vortex high pressure water flow impact.
以上实施例仅为本实用新型其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制,本实用新型适用所有旋涡泵的应用。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。
The above embodiments are only one embodiment of the present invention, and the description thereof is more specific and detailed, but it is not to be construed as limiting the scope of the present invention. The present invention is applicable to all applications of the vortex pump. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.
Claims (5)
- 一种旋涡泵流道结构,该流道位于泵壳内,所述流道是泵壳内泵体(1)、叶轮(2)和联接件(3)各端面的设置,所述泵体与联接件止口配合联接,所述泵体设有轴向环形流道(91)、联接件上设有轴向环形流道(92),其特征在于,两流道对称;所述两流道接合面和叶轮间隙定位面为同一平面。A vortex pump flow passage structure is disposed in a pump casing, wherein the flow passage is an arrangement of each end surface of a pump body (1), an impeller (2) and a coupling member (3) in a pump casing, and the pump body and the pump body The coupling member is cooperatively coupled, the pump body is provided with an axial annular flow passage (91), and the coupling member is provided with an axial annular flow passage (92), wherein the two flow passages are symmetrical; the two flow passages are The joint surface and the impeller gap positioning surface are in the same plane.
- 根据权利要求1所述的一种旋涡泵流道结构,其特征在于,泵体流道端面(7)与联接件流道端面(6)所合成流道的轴向接合面设置在叶轮(2)与联接件(3)的轴向间隙面上。A vortex pump flow path structure according to claim 1, wherein an axial joint surface of the flow path end surface (7) of the pump body and the flow path end surface (6) of the coupling member is disposed on the impeller (2) ) with the axial clearance surface of the coupling (3).
- 根据权利要求1所述的一种旋涡泵流道结构,其特征在于,所述泵体(1)的进、出水口均设置在环形流道(91)的外圆周上,中间由舌隔(10)分隔,其特征是:隔舌(10)周向内伸设置,在隔舌的出水口侧(12)与叶轮外圆径向间隙边上设置一圆弧倒角(11)。A vortex pump flow passage structure according to claim 1, characterized in that the inlet and outlet of the pump body (1) are disposed on the outer circumference of the annular flow passage (91) with the tongue partitioned therebetween ( 10) Separation, characterized in that the tongue (10) is extended in the circumferential direction, and a circular chamfer (11) is arranged on the side of the water outlet side (12) of the tongue and the radial gap of the outer circumference of the impeller.
- 根据权利要求3所述的一种旋涡泵流道结构,其特征在于,所述倒角的周向宽度(t)是隔舌(10)周向宽度(b)的0.1-0.7倍。A vortex pump runner structure according to claim 3, wherein the circumferential width (t) of the chamfer is 0.1-0.7 times the circumferential width (b) of the tongue (10).
- 根据权利要求3或4所述的一种旋涡泵流道结构,其特征在于,联接件(3)的环型流道(92)是由联接件流道端面(6)轴向延伸构成轴向环形流道,在隔舌两侧径向设置流道缺口与进、出水口对应。 A vortex pump flow path structure according to claim 3 or 4, wherein the annular flow passage (92) of the coupling member (3) is axially extended from the end surface (6) of the coupling member to form an axial direction. The annular flow channel has radial flow gaps on both sides of the tongue corresponding to the inlet and outlet.
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CN201520816476.2U CN205117810U (en) | 2015-10-22 | 2015-10-22 | Volute pump runner structure |
CN201520816476.2 | 2015-10-22 |
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CN205117810U (en) * | 2015-10-22 | 2016-03-30 | 新界泵业集团股份有限公司 | Volute pump runner structure |
CN105927551A (en) * | 2016-06-30 | 2016-09-07 | 新界泵业集团股份有限公司 | Vortex pump improving impeller assembly gap deviation |
Citations (5)
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EP1519049A2 (en) * | 2003-09-26 | 2005-03-30 | Elektror M. Müller GmbH | Side channel compressor with annular casing |
CN201827149U (en) * | 2010-07-29 | 2011-05-11 | 李通 | Pump case of pipeline booster pump |
CN102536906A (en) * | 2010-12-17 | 2012-07-04 | 刘显海 | Double-action vortex pump |
CN204371702U (en) * | 2014-12-29 | 2015-06-03 | 欧陆分析技术服务(苏州)有限公司 | A kind of high-efficiency booster pump |
CN205117810U (en) * | 2015-10-22 | 2016-03-30 | 新界泵业集团股份有限公司 | Volute pump runner structure |
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- 2015-10-22 CN CN201520816476.2U patent/CN205117810U/en active Active
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1519049A2 (en) * | 2003-09-26 | 2005-03-30 | Elektror M. Müller GmbH | Side channel compressor with annular casing |
CN201827149U (en) * | 2010-07-29 | 2011-05-11 | 李通 | Pump case of pipeline booster pump |
CN102536906A (en) * | 2010-12-17 | 2012-07-04 | 刘显海 | Double-action vortex pump |
CN204371702U (en) * | 2014-12-29 | 2015-06-03 | 欧陆分析技术服务(苏州)有限公司 | A kind of high-efficiency booster pump |
CN205117810U (en) * | 2015-10-22 | 2016-03-30 | 新界泵业集团股份有限公司 | Volute pump runner structure |
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