WO2017058769A1 - Procédé et appareil permettant d'évaluer des performances d'article abrasif lié pendant une opération de coupe par meulage - Google Patents

Procédé et appareil permettant d'évaluer des performances d'article abrasif lié pendant une opération de coupe par meulage Download PDF

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Publication number
WO2017058769A1
WO2017058769A1 PCT/US2016/053924 US2016053924W WO2017058769A1 WO 2017058769 A1 WO2017058769 A1 WO 2017058769A1 US 2016053924 W US2016053924 W US 2016053924W WO 2017058769 A1 WO2017058769 A1 WO 2017058769A1
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WO
WIPO (PCT)
Prior art keywords
inches
workpiece
abrasive article
bonded abrasive
lbs
Prior art date
Application number
PCT/US2016/053924
Other languages
English (en)
Inventor
Gregory G. LAFOND
Katherine M. Sahlin
Original Assignee
Saint-Gobain Abrasives, Inc.
Saint-Gobain Abrasifs
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs filed Critical Saint-Gobain Abrasives, Inc.
Publication of WO2017058769A1 publication Critical patent/WO2017058769A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/06—Grinders for cutting-off
    • B24B27/0675—Grinders for cutting-off methods therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/04—Portable grinding machines, e.g. hand-guided; Accessories therefor with oscillating grinding tools; Accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation

Definitions

  • the present invention relates in general to a method and apparatus for evaluating bonded abrasive article performance in a cut-off grinding operation and, in particular, for evaluating cut-off wheel performance in a hand-held cut-off grinding operation.
  • Abrasive wheels are typically used for cutting, abrading, and shaping of various materials, such as stone, metal, glass, and plastics, among other materials.
  • the abrasive wheels can have various phases of materials including abrasive grains or particles, a bonding agent, and some porosity.
  • the abrasive wheel can have various designs and configurations.
  • some abrasive wheels are fashioned such that they have a particularly thin profile for efficient cutting and are referred to as thin wheeled abrasive cutting systems. In certain applications, such thin wheel grinding systems are designed to be used manually as hand- held tools.
  • the abrasive articles are subject to fatigue and failure.
  • degradation includes a reduction in the amount of cutting that can be achieved before the thin wheeled abrasive wears out.
  • degradation can include an increase in wear rate of the abrasive article or a reduction in grind rate on a work piece.
  • Some wheels may have a limited time of use of less than a day depending upon the frequency of use. Accordingly, the industry continues to demand improved methods and testing systems for evaluating the performance and providing performance expectations of abrasive wheels. In particular relation to hand-held thin wheel systems, evaluating the performance using people can result in undesirable variation in performance results which can mask true performance differences between wheels.
  • an apparatus for evaluating performance of a bonded abrasive article during a cut-off grinding operation may include an abrasive assembly holding a bonded abrasive article, a workpiece assembly holding a workpiece and a measuring assembly.
  • the abrasive assembly and the workpiece assembly may be configured to create contact between the bonded abrasive article and the workpiece with an initial contact force.
  • the abrasive assembly and the workpiece are further configured to maintain the initial contact force while varying a size of a contact area between the bonded abrasive article and the workpiece using oscillation.
  • a method for evaluating performance of a bonded abrasive article during a cut-off grinding operation may include creating contact between a bonded abrasive article and a workpiece with a particular initial contact force, maintaining contact between the bonded abrasive article and the workpiece while varying a size of a contact area between the bonded abrasive article and the workpiece using oscillation, maintaining the initial contact force between the bonded abrasive article and the workpiece throughout the grinding operation; and measuring at least one performance parameter of the bonded abrasive article during the grinding operation.
  • FIG. 1 includes a flow chart illustrating a process for evaluating a bonded abrasive article’s performance during a cut-off grinding operation according to an embodiment
  • FIG. 2 includes a diagram illustrating oscillation parameters on a bonded abrasive article for use according to an embodiment
  • FIG. 3 includes diagram of an apparatus for evaluating a bonded abrasive article’s performance during a cut-off grinding operation according to an embodiment
  • FIG. 4 includes a chart showing performance evaluation conducted using conventional testing operations and a testing operation according to an embodiment
  • FIG. 5 includes a chart showing performance evaluation conducted using a conventional testing operation and a testing operation according to an embodiment
  • FIGS. 6a, 6b and 6c include charts showing performance evaluations conducted using conventional testing operations and a testing operation according to an embodiment.
  • Embodiments disclosed herein are related to a method and apparatus for evaluating a bonded abrasive article’s performance during a cut-off grinding operation.
  • embodiments disclosed herein are related to a method and apparatus for evaluating the performance of a hand-held grinding tool in a cut-off grinding operation.
  • FIG. 1 illustrates a testing process 100 that may include steps, 110, 120, 130 and 140.
  • Step 110 of testing process 100 may include creating contact between a bonded abrasive article and a workpiece with a particular initial contact force.
  • Step 120 of testing process 100 may include maintaining contact between the bonded abrasive article and the workpiece while varying a size of a contact area between the bonded abrasive article and the workpiece using oscillation.
  • Step 130 of testing process 100 may include maintaining the initial contact force between the bonded abrasive article and the workpiece throughout the cut-off grinding operation of testing process 100.
  • step 140 of testing process 100 may include measuring at least one performance parameter during the cut-off grinding operation of testing process 100 to evaluate the bonded abrasive article’s performance in the cut-off grinding operation.
  • the bonded abrasive article that may be evaluated using testing process 100 may be any suitable bonded abrasive article that may be used in a cut-off grinding operation.
  • the bonded abrasive article may be any bonded abrasive article suitable for use in any hand-held grinding assembly.
  • a hand-held grinding assembly may include, but is not limited to, an angle grinder, a side grinder or a disc grinder.
  • a hand-held grinding assembly may utilize, but is not limited to using, a pneumatic driven motor or electrically driven motor.
  • the electrically driven motor may be a single phase motor or a multi-phase motor.
  • the hand-held grinding assembly used in testing process 100 may have a particular power rating.
  • the hand-held grinding assembly may have a power rating of at least about 350 Watts, such as, at least about 400 Watts, at least about 450 Watts, at least about 500 Watts, at least about 750 Watts, at least about 1000 Watts, at least about 1500 Watts, at least about 2000 Watts, at least about 2500 Watts, at least about 3000 Watts or even at least about at least about 4000 Watts.
  • the hand-held grinding assembly may have a power rating of not greater than about 5500 Watts, such as, not greater than about 5000 Watts or even not greater than about 4500.
  • the hand-held grinding assembly may have a power rating of any value between any of the minimum and maximum values noted above. It will be further appreciated that the hand-held grinding assembly may have a power rating of any value within a range between any of the minimum and maximum values noted above. According to yet other embodiments, the hand-held assembly used in testing process 100 may have a particular weight. For example, the hand-held grinding tool may have a weight of at least about 3 lbs, such as, at least about 5 lbs, at least about 8 lbs, at least about 10 lbs, at last about 13 lbs or even at least about 15 lbs. According to still other
  • the hand-held tool may have a weight of not greater than about 25 lbs, such as, not greater than about 23 lbs, not greater than about 20 lbs or even not greater than about 18 lbs. It will be appreciated that the hand-held grinding assembly may have a weight of any value between any of the minimum and maximum values noted above. It will be further appreciated that the hand-held grinding assembly may have a weight of any value within a range between any of the minimum and maximum values noted above.
  • the bonded abrasive article may be a cut-off grinding wheel. According to still other embodiments, the bonded abrasive article may be a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting flange. According to still other embodiments, the bonded abrasive article may be a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting hub. According to still other embodiments, the bonded abrasive article may be a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting hub fixed to the cut-off grinding wheel.
  • the bonded abrasive article may have a particular diameter. It will be appreciated that the particular diameter of the bonded abrasive article may be determined by the requirements of the hand-held grinding assembly utilized in the testing process and any bonded abrasive article diameters provided herein are intended as examples and not to limit every embodiment described herein.
  • the bonded abrasive article may have a diameter of at least about 3.0 inches, such as, at least about 3.3 inches, at least about 3.5 inches, at least about 3.8 inches, at least about 4.0 inches, at least about 4.3 inches, at least about 4.5 inches, at least about 4.8 inches, at least about 5.0 inches, at least about 5.3 inches, at least about 5.5 inches, at least about 5.8 inches, at least about 6.0 inches, at least about 6.3 inches, at least about 6.5 inches, at least about 6.8 inches, at least about 7.0 inches, at least about 7.3 inches, at least about 7.5 inches, at least about 7.8 inches, at least about 8.0 inches, at least about 8.3 inches, at least about 8.5 inches and at least about 8.8 inches.
  • a diameter of at least about 3.0 inches such as, at least about 3.3 inches, at least about 3.5 inches, at least about 3.8 inches, at least about 4.0 inches, at least about 4.3 inches, at least about 4.5 inches, at least about 4.8 inches, at least about
  • the bonded abrasive article may have a diameter of not greater than about 13 inches, such as, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches and not greater than about 4.7 inches.
  • the bonded abrasive article may have a diameter of any value between any of the minimum and maximum values noted above. It will be further appreciated that the bonded abrasive article may have a diameter within a range between any of the minimum and maximum values noted above.
  • the workpiece may be any desirable workpiece for evaluating the performance of a bonded abrasive article as described herein.
  • the workpiece may be any desirable workpiece that may be ground using a hand-held grinding assembly as described herein.
  • creating contact between a bonded abrasive article and a workpiece with a particular initial contact force may include the movement of either the bonded abrasive article towards and into contact with the workpiece or the movement of the workpiece towards and into contact with the bonded abrasive article.
  • creating contact between a bonded abrasive article and a workpiece with a particular initial contact force may include moving the bonded abrasive article along a first path towards and into contact with the workpiece to create the initial contact force.
  • creating contact between a bonded abrasive article and a workpiece with a particular initial contact force may include moving the workpiece along a first path towards and into contact with the bonded abrasive article to create the initial contact force.
  • the first path may be described as a straight path, meaning that the path extends uniformly in one direction without any curves or bends along the length of the path. It will be appreciated that the first path may have any desirable length sufficient to conduct a cut-off grinding operation on a workpiece. It will be further appreciated that the minimum length of the first path may be any length sufficient for the bonded abrasive article to come into contact with the workpiece, travel through or along the workpiece during the cut-off grinding operation and then exit or separate contact from the work piece on an opposite side of the work piece from where the initial contact occurred. According to still other embodiments, contact between a bonded abrasive article and a workpiece may be created with a particular initial contact force.
  • the initial contact force created between the bonded abrasive article and the workpiece may be at least about 2 lbs, such as, at least about 3 lbs, at least about 4 lbs, at least about 5 lbs, at least about 6 lbs, at least about 7 lbs, at least about 8 lbs, at least about 9 lbs, at least about 10 lbs, at least about 11 lbs, at least about 12 lbs, at least about 13 lbs, at least about 14 lbs, at least about 15 lbs, at least about 16 lbs, at least about 17 lbs, at least about 18 lbs, at least about 19 lbs, at least about 20 lbs, at least about 21 lbs, at least about 22 lbs, at least about 23 lbs, at least about 24 lbs or even at least about 25 lbs.
  • the contact force created between the bonded abrasive article and the workpiece may be not greater than about 30 lbs, such as, not greater than about 29 lbs, not greater than about 28 lbs, not greater than about 28 lbs, not greater than about 27 lbs, not greater than about 26 lbs, not greater than about 25 lbs, not greater than about 24 lbs, not greater than about 23 lbs, not greater than about 22 lbs, not greater than about 21 lbs, not greater than about 20 lbs, not greater than about 29 lbs, not greater than about 19 lbs, not greater than about 18 lbs, not greater than about 17 lbs, not greater than about 16 lbs or even not greater than about 15 lbs.
  • the contact force created between the bonded abrasive article and the workpiece may be any value between any of the minimum and maximum values noted above. It will be further appreciated that the contact force created between the bonded abrasive article and the workpiece may be within a range between any of the minimum and maximum values noted above.
  • maintaining contact between the bonded abrasive article and the workpiece while varying the size of a contact area between the bonded abrasive article and the workpiece using oscillation may include oscillating the bonded abrasive article or the workpiece back and forth along a second path that is distinct from the first path.
  • maintaining contact between the bonded abrasive article and the workpiece while varying the size of a contact area between the bonded abrasive article and the workpiece using oscillation may include oscillating the bonded abrasive article back and forth along a second path that is distinct from the first path.
  • maintaining contact between the bonded abrasive article and the workpiece while varying the size of a contact area between the bonded abrasive article and the workpiece using oscillation may include oscillating the workpiece back and forth along a second path that is distinct from the first path.
  • “oscillation” or“oscillating” may be defined as moving the bonded abrasive article or the workpiece back and forth along the second path at a particular frequency (i.e., speed) and amplitude relative to a particular oscillation position on the bonded abrasive article or the workpiece.
  • the“oscillation position” may be defined as the centerline of the oscillation motion that occurs back and forth along the second path.
  • “oscillation amplitude” may be defined as the maximum distance traveled by the bonded abrasive article along the second path away from an “oscillation position” or centerline of the oscillation motion that occurs along the second path.
  • “oscillation frequency” may be defined as the speed at which the bonded abrasive article or the workpiece moves back and forth along the full length of the second path (i.e., completing one full cycle of oscillation).
  • FIG.2 includes a diagram of a bonded abrasive article 200 having a center point 210.
  • the oscillation position 220 on the bonded abrasive article 210 may be located a distance d1 from the center point 210 of the bonded abrasive article 200.
  • the oscillation amplitude 230 is the maximum distance d2 travel by the bonded abrasive article 210 from the oscillation position 220.
  • the oscillation frequency is the speed at which the bonded abrasive article 210 completes a full cycle of oscillation 240. It will be appreciated that all aspects of oscillation defined herein may be applied to either a bonded abrasive article as illustrated on FIG.2 or a workpiece.
  • the second path may be a straight path meaning that the path extends uniformly in one direction without any curves or bends along the length of the path.
  • the second path may be an arcuate path meaning that the path extends along a curve or arc.
  • oscillation of the bonded abrasive article or the workpiece may occur at a particular amplitude.
  • the oscillation amplitude may be equal to or less than the diameter of the bonded abrasive article.
  • the oscillation amplitude may be at least about 0.04 inches, such as, at least about 0.08 includes, at least about 0.1 inches, at least about 0.2 inches, at least about 0.3 inches, at least about 0.4 inches, at least about 0.5 inches, at least about 0.6 inches, at least about 0.7 inches, at least about 0.8 inches, at least about 0.9 inches, at least about 1.0 inches, at least about 1.1 inches, at least about 1.2 inches, at least about 1.3 inches, at least about 1.4 inches or even at least about 1.5 inches.
  • the oscillation amplitude may be not greater than about 13 inches, such as, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches or even not greater than about 4.7 inches.
  • the oscillation amplitude may be any value between any of the minimum and maximum values noted above. It will be further
  • oscillation of the bonded abrasive article or the workpiece may occur at a particular frequency.
  • the oscillation frequency may be at least about 20 cycles per minute, such as, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute or even at least about 140 cycles per minute.
  • the oscillation frequency may be at least about 20 cycles per minute, such as, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute or even at least about 140 cycles per
  • the oscillation frequency may be not greater than about 150 cycles per minute, not greater than about 140 cycles per minute, not greater than about 130 cycles per minute, not greater than about 120 cycles per minute, not greater than about 110 cycles per minute, not greater than about 100 cycles per minute, not greater than about 90 cycles per minute, not greater than about 80 cycles per minute, not greater than about 70 cycles per minute, not greater than about 60 cycles per minute, not greater than about 50 cycles per minute, not greater than about 40 cycles per minute or even not greater than about 30 cycles per minute. It will be appreciated that the oscillation frequency may be any value between any of the minimum and maximum values noted above. It will be further appreciated that the oscillation frequency may be within a range between any of the minimum and maximum values noted above.
  • the oscillation position of the bonded abrasive article or the workpiece during oscillation may have a particular distance from the center point of the bonded abrasive article or the workpiece. According to a particular embodiment, the oscillation position may be located any distance along the radius of the bonded abrasive article between the center of the bonded abrasive article and the outer perimeter of the bonded abrasive article.
  • maintaining the initial contact force between the bonded abrasive article and the workpiece during the testing process may include ensuring that any variation from the initial contact force during the testing process 100 is less than 150% of the initial contact force and not greater than +or- 5 lbs from the initial contact force during the testing process 100, such as, not greater than +or- 4 lbs, not greater than +or- 3 lbs, not greater than +or- 2 lbs or even not greater than +or- 1 lbs. It will be appreciated that the testing process may include ensuring that any variation from the initial contact force during the testing process 100 is not greater than any value between any of the values noted above.
  • measuring performance parameters may include measuring any desired performance parameter used to evaluate the effectiveness of the bonded abrasive article being used in the cut-off grinding operation.
  • measuring performance parameters may include measuring the G- ratio of the bonded abrasive article, where the G-Ratio is defined as the ratio of the volume of material removed from the workpiece to the volume of material removed from the abrasive wheel.
  • measuring performance parameters may include measuring cut duration during the testing process, measuring total number of cuts during the testing process, measuring the change in wheel diameter during the testing process, measuring the average/peak power draw during the testing process or measuring the average/peak current draw during the testing process.
  • FIG.3 illustrates a testing apparatus 300 for evaluating a bonded abrasive article’s performance in a cut-off grinding operation according to methods described herein.
  • Testing apparatus 300 may include an abrasive assembly 310, a workpiece assembly 320 and a measuring assembly 330.
  • the abrasive assembly 310 may be configured for holding a bonded abrasive article 315.
  • the workpiece assembly 320 may be configured for holding a workpiece 325.
  • the measuring assembly may be configured to measure at least one performance parameter during the cut-off grinding operation to evaluate the performance of the bonded abrasive article 315 in grinding the workpiece 325.
  • the bonded abrasive article 315 that may be evaluated using testing apparatus 300 may be any suitable bonded abrasive article that may be used in a cut-off grinding operation.
  • the bonded abrasive article 315 may be any bonded abrasive article suitable for use in any had-held grinding assembly.
  • a hand-held grinding assembly may include, but is not limited to, an angle grinder, a side grinder or a disc grinder.
  • a hand-held grinding assembly may utilize, but is not limited to using, a pneumatic driven motor or electrically driven motor.
  • the electrically driven motor may be a single phase motor or a multi-phase motor.
  • the hand-held grinding assembly used in testing apparatus 300 may have a particular power rating.
  • the hand-held grinding assembly may have a power rating of at least about 350 Watts, such as, at least about 400 Watts, at least about 450 Watts, at least about 500 Watts, at least about 750 Watts, at least about 1000 Watts, at least about 1500 Watts, at least about 2000 Watts, at least about 2500 Watts, at least about 3000 Watts or even at least about at least about 4000 Watts.
  • the hand-held grinding assembly may have a power rating of not greater than about 5500 Watts, such as, not greater than about 5000 Watts or even not greater than about 4500.
  • the hand-held grinding assembly may have a power rating of any value between any of the minimum and maximum values noted above. It will be further appreciated that the hand-held grinding assembly may have a power rating of any value within a range between any of the minimum and maximum values noted above.
  • the hand-held assembly used in testing apparatus 300 may have a particular weight.
  • the hand-held grinding tool may have a weight of at least about 3 lbs, such as, at least about 5 lbs, at least about 8 lbs, at least about 10 lbs, at last about 13 lbs or even at least about 15 lbs.
  • the hand-held tool may have a weight of not greater than about 25 lbs, such as, not greater than about 23 lbs, not greater than about 20 lbs or even not greater than about 18 lbs. It will be appreciated that the hand-held grinding assembly may have a weight of any value between any of the minimum and maximum values noted above.
  • the hand-held grinding assembly may have a weight of any value within a range between any of the minimum and maximum values noted above.
  • the bonded abrasive article 315 may be a cut-off grinding wheel.
  • the bonded abrasive article 315 may be a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting flange.
  • the bonded abrasive article 315 may be a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting hub.
  • the bonded abrasive article 315 may be a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting hub fixed to the cut-off grinding wheel.
  • bonded abrasive article 315 may have a particular diameter. It will be appreciated that the particular diameter of the bonded abrasive article 315 may be determined by the requirements of the hand-held grinding assembly utilized in the testing apparatus 300 and any bonded abrasive article diameters provided herein are intended as examples and not to limit every embodiment described herein.
  • the bonded abrasive article may have a diameter of at least about 3.0 inches, such as, at least about 3.3 inches, at least about 3.5 inches, at least about 3.8 inches, at least about 4.0 inches, at least about 4.3 inches, at least about 4.5 inches, at least about 4.8 inches, at least about 5.0 inches, at least about 5.3 inches, at least about 5.5 inches, at least about 5.8 inches, at least about 6.0 inches, at least about 6.3 inches, at least about 6.5 inches, at least about 6.8 inches, at least about 7.0 inches, at least about 7.3 inches, at least about 7.5 inches, at least about 7.8 inches, at least about 8.0 inches, at least about 8.3 inches, at least about 8.5 inches and at least about 8.8 inches.
  • a diameter of at least about 3.0 inches such as, at least about 3.3 inches, at least about 3.5 inches, at least about 3.8 inches, at least about 4.0 inches, at least about 4.3 inches, at least about 4.5 inches, at least about 4.8 inches, at least about
  • the bonded abrasive article 315 cut-off grinding wheel may have a diameter of not greater than about 13 inches, such as, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches and not greater than about 4.7 inches.
  • the bonded abrasive article 315 may have a diameter of any value between any of the minimum and maximum values noted above. It will be further appreciated that the bonded abrasive article 315 may have a diameter within a range between any of the minimum and maximum values noted above.
  • the workpiece 325 may be any desirable workpiece for evaluating the performance of a bonded abrasive article as described herein.
  • the workpiece 325 may be any desirable workpiece that may be grinded using a hand-held grinding assembly as described herein.
  • the abrasive assembly 310 and the workpiece assembly 320 may be configured for creating contact between the bonded abrasive article 315 and the workpiece 325 with a particular initial contact force.
  • the abrasive assembly 310 may be configured to move the bonded abrasive article 315 along a first path towards and into contact with the workpiece 325, which is held stable by the workpiece assembly 320.
  • the workpiece assembly 320 may be configure to move the workpiece 325 along a first path towards and into contact with the bonded abrasive article 315, which is held stable by the abrasive assembly 325.
  • the first path followed by either the abrasive assembly 310 or the workpiece assembly 320 may be described as a straight path meaning that the path extends uniformly in one direction without any curves or bends along the length of the path. It will be appreciated that the first path may have any desirable length sufficient to conduct a cut-off grinding operation on a workpiece 325. It will be further appreciated that the minimum length of the first path may be any length sufficient for the bonded abrasive article 315 to come into contact with the workpiece 325, travel through or along the workpiece 325 during the cut-off grinding operation and then exit or separate contact from the workpiece 325 on an opposite side of the workpiece 325 from where the initial contact occurred.
  • the abrasive assembly 310 and the workpiece assembly 320 may be configured to contact the bonded abrasive article 315 and the workpiece 325 with a particular initial contact force.
  • the initial contact force created between the bonded abrasive article 315 and the workpiece 325 may be at least about 2 lbs, such as, at least about 3lbs, at least about 4 lbs, at least about 5 lbs, at least about 6 lbs, at least about 7 lbs, at least about 8 lbs, at least about 9 lbs, at least about 10 lbs, at least about 11 lbs, at least about 12 lbs, at least about 13 lbs, at least about 14 lbs, at least about 15 lbs, at least about 16 lbs, at least about 17 lbs, at least about 18 lbs, at least about 19 lbs, at least about 20 lbs, at least about 21 lbs, at least about 22 lbs, at least about 23 lbs, at least about 24 lbs or even at least about 25 lbs.
  • the contact force created between the bonded abrasive article 315 and the workpiece 325 may be not greater than about 30 lbs, such as, not greater than about 29 lbs, not greater than about 28 lbs, not greater than about 28 lbs, not greater than about 27 lbs, not greater than about 26 lbs, not greater than about 25 lbs, not greater than about 24 lbs, not greater than about 23 lbs, not greater than about 22 lbs, not greater than about 21 lbs, not greater than about 20 lbs, not greater than about 29 lbs, not greater than about 19 lbs, not greater than about 18 lbs, not greater than about 17 lbs, not greater than about 16 lbs or even not greater than about 15 lbs.
  • the initial contact force created by the abrasive assembly 310 and the workpiece assembly 320 may be any value between any of the minimum and maximum values noted above. It will be further appreciated that the initial force created by the abrasive assembly 310 and the workpiece assembly 320 may be within a range between any of the minimum and maximum values noted above.
  • the abrasive assembly 310 and the workpiece assembly 320 may be further configured to maintain contact between the bonded abrasive article 315 and the workpiece 325 while varying the size a contact area between the bonded abrasive article 315 and the workpiece 325 using oscillation.
  • the abrasive assembly 310 or the workpiece assembly 315 may be configured to vary the size of the contact area between the bonded abrasive article 310 and the workpiece 315 by oscillating the bonded abrasive article 310 or the workpiece 315 along a second path that is distinct from the first path.
  • the abrasive assembly 310 may be configured to oscillate the bonded abrasive article 315 along a second path that is distinct from the first path.
  • the workpiece assembly 320 may be configured to oscillate the workpiece 325 along a second path that is distinct from the first path.
  • the second path may be a straight path meaning that the path extends uniformly in one direction without any curves or bends along the length of the path.
  • the second path may be an arcuate path meaning that the path extends along a curve or arc.
  • the oscillation of the bonded abrasive article 315 by the abrasive assembly 310 or the workpiece 325 by the workpiece assembly 320 may occur at a particular amplitude.
  • the oscillation amplitude may be equal to the diameter of the bonded abrasive article.
  • the oscillation amplitude may be at least about 0.04 inches, such as, at least about 0.8 includes, at least about 0.1 inches, at least about 0.2 inches, at least about 0.3 inches, at least about 0.4 inches, at least about 0.5 inches, at least about 0.6 inches, at least about 0.7 inches, at least about 0.8 inches, at least about 0.9 inches, at least about 1.0 inches, at least about 1.1 inches, at least about 1.2 inches, at least about 1.3 inches, at least about 1.4 inches or even at least about 1.5 inches.
  • the oscillation amplitude may be not greater than about 13 inches, such as, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches or even not greater than about 4.7 inches.
  • the oscillation amplitude may be any value between any of the minimum and maximum values noted above. It will be further
  • the oscillation of the bonded abrasive article 315 by the abrasive assembly 310 or the workpiece 325 by the workpiece assembly 320 may occur at a particular frequency.
  • “oscillation frequency” may be defined as the speed at which the bonded abrasive article or the workpiece moves back and forth along the full length of the second path (i.e., completing one full cycle of oscillation).
  • the oscillation frequency may be at least about 20 cycles per minute, such as, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute or even at least about 140 cycles per minute.
  • the oscillation frequency may be not greater than about 150 cycles per minute, not greater than about 140 cycles per minute, not greater than about 130 cycles per minute, not greater than about 120 cycles per minute, not greater than about 110 cycles per minute, not greater than about 100 cycles per minute, not greater than about 90 cycles per minute, not greater than about 80 cycles per minute, not greater than about 70 cycles per minute, not greater than about 60 cycles per minute, not greater than about 50 cycles per minute, not greater than about 40 cycles per minute or even not greater than about 30 cycles per minute. It will be appreciated that the oscillation frequency may be any value between any of the minimum and maximum values noted above. It will be further appreciated that the oscillation frequency may be within a range between any of the minimum and maximum values noted above.
  • the oscillation position of the bonded abrasive article 315 or the workpiece 325 during oscillation may have a particular distance from the center point of the bonded abrasive article 315 or the workpiece 325.
  • the oscillation position of the bonded abrasive article 315 or the workpiece 325 may be located any distance along the radius of the bonded abrasive article between the center of the bonded abrasive article and the outer perimeter of the bonded abrasive article.
  • the abrasive assembly 310 and the workpiece assembly 320 may be further configured to maintain the initial contact force between the bonded abrasive article 315 and the workpiece 325 throughout the cut-off grinding operation.
  • the abrasive assembly and the workpiece assembly may be configured to ensuring that any variation from the initial contact force during the testing by the testing apparatus 300 is less than 150% of the initial contact force and not greater than +or- 5 lbs from the initial contact force, such as, not greater than +or- 4lbs, not greater than +or- 3 lbs, not greater than +or- 2 lbs or even not greater than +or- 1 lbs.
  • the testing process may include ensuring that any variation from the initial contact force during the testing process 100 is not greater than any value between any of the values noted above.
  • the abrasive assembly 310 and the workpiece assembly 320 may be configured to maintain the contact force by using a low friction slide that allows the abrasive assembly 310 or the workpiece assembly 320 to adjust the slide pressure being applied by the bonded abrasive article 315 on the workpiece 325 or being applied by the workpiece 325 on the bonded abrasive article 315 along the first path.
  • the low friction slide may include a particular friction force.
  • the low friction slide may have a friction force of not greater than about 2 lbs, such as, not greater than about 1.5 lbs, not greater than about 1.0 lbs, not greater than about 0.9 lbs, not greater than about 0.8 lbs, not greater than about 0.7 lbs, not greater than about 0.6 lbs, not greater than about 0.5 lbs, not greater than about 0.4 lbs and not greater than about 0.3 lbs.
  • the measuring assembly 330 may be configured to measure any desired performance parameter used to evaluate the effectiveness of the bonded abrasive article 315 being used in the cut-off grinding operation.
  • the measuring assembly 330 may be configured to measure the G-ratio of the bonded abrasive article 315.
  • measuring performance parameters may include measuring cut duration during the testing process, measuring total number of cuts during the testing process, measuring the change in wheel diameter during the testing process, measuring the average/peak power draw during the testing process or measuring the average/peak current draw during the testing process.
  • Embodiment 1 An apparatus for evaluating performance of a bonded abrasive article during a cut-off grinding operation comprising:
  • abrasive assembly and the workpiece assembly are configured to create contact between the bonded abrasive article and the workpiece with an initial contact force and maintain the initial contact force while varying a size of the initial contact area using oscillation.
  • Embodiment 2 The apparatus of embodiment 1, wherein the abrasive assembly is configured to create contact between the bonded abrasive article and the workpiece by moving the bonded abrasive article towards and into contact with the workpiece with the initial contact force.
  • Embodiment 3 The apparatus of embodiment 1, wherein the workpiece assembly is configured to create contact between the bonded abrasive article and the workpiece by moving the workpiece towards and into contact with the bonded abrasive article with the initial contact force.
  • Embodiment 4 The apparatus of any one of embodiments 2 and 3, wherein the abrasive assembly is configured to oscillate the bonded abrasive sample along a second path that is different than the first path to vary the size of the initial contact area between the bonded abrasive article and the workpiece.
  • Embodiment 5 The apparatus of any one of embodiments 2 and 3, wherein the workpiece assembly is configured to oscillate the workpiece along a second path that is different than the first path to vary the size of the initial contact area between the bonded abrasive article and the workpiece.
  • Embodiment 6 The apparatus of any one of embodiments 4 and 5, further comprising an oscillation amplitude of 0.04 inches, at least about 0.08 includes, at least about 0.1 inches, at least about 0.2 inches, at least about 0.3 inches, at least about 0.4 inches, at least about 0.5 inches, at least about 0.6 inches, at least about 0.7 inches, at least about 0.8 inches, at least about 0.9 inches, at least about 1.0 inches, at least about 1.1 inches, at least about 1.2 inches, at least about 1.3 inches, at least about 1.4 inches and at least about 1.5 inches.
  • Embodiment 7 The apparatus of any one of embodiments 4 and 5, further comprising an oscillation amplitude of not greater than about 13 inches, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches and not greater than about 4.7 inches.
  • Embodiment 8 The apparatus of any one of claim embodiments 4 and 5, further comprising an oscillation frequency of at least about 20 cycles per minute, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute and at least about 140 cycles per minute.
  • an oscillation frequency of at least about 20 cycles per minute, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute and at least about 140 cycles per minute.
  • Embodiment 9 The apparatus of any one of embodiments 4 and 5, further comprises an oscillation frequency of not greater than about 150 cycles per minute, not greater than about 140 cycles per minute, not greater than about 130 cycles per minute, not greater than about 120 cycles per minute, not greater than about 110 cycles per minute, not greater than about 100 cycles per minute, not greater than about 90 cycles per minute, not greater than about 80 cycles per minute, not greater than about 70 cycles per minute, not greater than about 60 cycles per minute, not greater than about 50 cycles per minute, not greater than about 40 cycles per minute and not greater than about 30 cycles per minute.
  • Embodiment 10 The apparatus of any one of embodiments 4 and 5, wherein the second path comprises a straight path, wherein the second path comprises an arcuate path.
  • Embodiment 11 The apparatus of embodiment 1, wherein the initial contact force is at least about 3 lbs, at least about 4 lbs, at least about 5 lbs, at least about 6 lbs, at least about 7 lbs, at least about 8 lbs, at least about 9 lbs, at least about 10 lbs, at least about 11 lbs, at least about 12 lbs, at least about 13 lbs, at least about 14 lbs, at least about 15 lbs, at least about 16 lbs, at least about 17 lbs, at least about 18 lbs, at least about 19 lbs, at least about 20 lbs, at least about 21 lbs, at least about 22 lbs, at least about 23 lbs, at least about 24 lbs and at least about 25 lbs.
  • Embodiment 12 The apparatus of embodiment 1, wherein the initial contact force is not greater than about 30 lbs, not greater than about 29 lbs, not greater than about 28 lbs, not greater than about 28 lbs, not greater than about 27 lbs, not greater than about 26 lbs, not greater than about 25 lbs, not greater than about 24 lbs, not greater than about 23 lbs, not greater than about 22 lbs, not greater than about 21 lbs, not greater than about 20 lbs, not greater than about 29 lbs, not greater than about 19 lbs, not greater than about 18 lbs, not greater than about 17 lbs, not greater than about 16 lbs and not greater than about 15 lbs.
  • Embodiment 13 The apparatus of any one of embodiments 4 and 5, wherein the abrasive assembly or the workpiece assembly further comprises a low friction slide.
  • Embodiment 14 The apparatus of embodiment 13, wherein the low friction slide comprises a friction force of not greater than about 2 lbs, not greater than about 1.5 lbs, not greater than about 1.0 lbs, not greater than about 0.9 lbs, not greater than about 0.8 lbs, not greater than about 0.7 lbs, not greater than about 0.6 lbs, not greater than about 0.5 lbs, not greater than about 0.4 lbs and not greater than about 0.3 lbs.
  • Embodiment 15 The apparatus of embodiment 13, wherein the bonded abrasive sample comprises a bonded abrasive article used in a cut-off grinding operation, a grinding wheel, a cut-off grinding wheel, a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting flange, a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting hub, a cut-off grinding wheel mounted in a hand-held grinding assembly using a mounting hub fixed to the cut-off grinding wheel.
  • Embodiment 16 The apparatus of embodiment 1, wherein the bonded abrasive sample comprises an abrasive wheel.
  • Embodiment 17. The apparatus of embodiment 16, wherein the abrasive wheel comprises a diameter of at least about 3.0 inches, at least about 3.3 inches, at least about 3.5 inches, at least about 3.8 inches, at least about 4.0 inches, at least about 4.3 inches, at least about 4.5 inches, at least about 4.8 inches, at least about 5.0 inches, at least about 5.3 inches, at least about 5.5 inches, at least about 5.8 inches, at least about 6.0 inches, at least about 6.3 inches, at least about 6.5 inches, at least about 6.8 inches, at least about 7.0 inches, at least about 7.3 inches, at least about 7.5 inches, at least about 7.8 inches, at least about 8.0 inches, at least about 8.3 inches, at least about 8.5 inches and at least about 8.8 inches.
  • Embodiment 18 The apparatus of embodiment 16, wherein the abrasive wheel comprises a diameter of not greater than about 13 inches, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches and not greater than about 4.7 inches.
  • Embodiment 19 A method for evaluating performance of a bonded abrasive article during a cut-off grinding operation comprising:
  • Embodiment 20 The method of embodiment 19, wherein creating contact between the bonded abrasive article and the workpiece comprises moving the bonded abrasive article along a first path towards and into contact with the workpiece.
  • Embodiment 21 The method of embodiment 19, wherein creating contact between the bonded abrasive article and the workpiece comprises moving the workpiece along a first path towards and into contact with the bonded abrasive article.
  • Embodiment 22 The method of any one of embodiments 20 and 21, wherein varying the size of the initial contact area between the bonded abrasive article and the workpiece using oscillation comprises oscillating the bonded abrasive article along a second path that is different than the first path.
  • Embodiment 23 The method of any one of embodiments 20 and 21, wherein varying the size of the initial contact are between the bonded abrasive article and the workpiece using oscillation comprises oscillating the workpiece along a second path that is different than the first path.
  • Embodiment 24 The method of any one of embodiments 22 and 23, wherein oscillating occurs at an oscillation amplitude of at least about 0.04 inches, at least about 0.08 includes, at least about 0.1 inches, at least about 0.2 inches, at least about 0.3 inches, at least about 0.4 inches, at least about 0.5 inches, at least about 0.6 inches, at least about 0.7 inches, at least about 0.8 inches, at least about 0.9 inches, at least about 1.0 inches, at least about 1.1 inches, at least about 1.2 inches, at least about 1.3 inches, at least about 1.4 inches and at least about 1.5 inches.
  • Embodiment 25 The method of any one of embodiments 22 and 23, wherein oscillating occurs at an oscillation amplitude of not greater than about 13 inches, not greater than about 12.5 inches, not greater than about 12 inches, not greater than about 11.5 inches, not greater than about 11.0 inches, not greater than about 10.5 inches, not greater than about 10.0 inches, not greater than about 10.5 inches, not greater than about 9.0 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches and not greater than about 4.7 inches.
  • Embodiment 26 The method of any one of embodiments 22 and 23, wherein oscillating occurs at an oscillation frequency of at least about 20 cycles per minute, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute and at least about 140 cycles per minute.
  • oscillation frequency of at least about 20 cycles per minute, at least about 30 cycles per minute, at least about 40 cycles per minute, at least about 50 cycles per minute, at least about 60 cycles per minute, at least about 70 cycles per minute, at least about 80 cycles per minute, at least about 90 cycles per minute, at least about 100 cycles per minute, at least about 110 cycles per minute, at least about 120 cycles per minute, at least about 130 cycles per minute and at least about 140 cycles per minute.
  • Embodiment 27 The method of any one of embodiments 22 and 23, wherein oscillating occurs at an oscillation frequency of not greater than about 150 cycles per minute, not greater than about 140 cycles per minute, not greater than about 130 cycles per minute, not greater than about 120 cycles per minute, not greater than about 110 cycles per minute, not greater than about 100 cycles per minute, not greater than about 90 cycles per minute, not greater than about 80 cycles per minute, not greater than about 70 cycles per minute, not greater than about 60 cycles per minute, not greater than about 50 cycles per minute, not greater than about 40 cycles per minute and not greater than about 30 cycles per minute.
  • Embodiment 28 The method of any one of embodiments 22 and 23, wherein the second path comprises a straight path, wherein the second path comprises an arcuate path.
  • Embodiment 29 The method of embodiment 28, wherein the abrasive article comprises a grinding wheel, comprises a grinding wheel and a mounting flange, comprises a grinding wheel and a mounting hub, comprising a grinding wheel and a mounting hub fixed to the cut-off grinding wheel.
  • Embodiment 30 The method of embodiment 19, wherein the contact force is at least about 3 lbs, at least about 4 lbs, at least about 5 lbs, at least about 6 lbs, at least about 7 lbs, at least about 8 lbs, at least about 9 lbs, at least about 10 lbs, at least about 11 lbs, at least about 12 lbs, at least about 13 lbs, at least about 14 lbs, at least about 15 lbs, at least about 16 lbs, at least about 17 lbs, at least about 18 lbs, at least about 19 lbs, at least about 20 lbs, at least about 21 lbs, at least about 22 lbs, at least about 23 lbs, at least about 24 lbs and at least about 25 lbs.
  • Embodiment 31 The method of embodiment 19, wherein the contact force is not greater than about 30 lbs, not greater than about 29 lbs, not greater than about 28 lbs, not greater than about 28 lbs, not greater than about 27 lbs, not greater than about 26 lbs, not greater than about 25 lbs, not greater than about 24 lbs, not greater than about 23 lbs, not greater than about 22 lbs, not greater than about 21 lbs, not greater than about 20 lbs, not greater than about 29 lbs, not greater than about 19 lbs, not greater than about 18 lbs, not greater than about 17 lbs, not greater than about 16 lbs and not greater than about 15 lbs.
  • Embodiment 32 The method of embodiment 19, wherein the bonded abrasive sample comprises a hand-held tool, comprises a portable grinder.
  • Embodiment 33 The method of embodiment 19, wherein the bonded abrasive sample comprises an abrasive wheel.
  • Embodiment 34 The method of embodiment 33, wherein the abrasive wheel comprises a diameter of at least about 3.0 inches, at least about 3.3 inches, at least about 3.5 inches, at least about 3.8 inches, at least about 4.0 inches, at least about 4.3 inches, at least about 4.5 inches, at least about 4.8 inches, at least about 5.0 inches, at least about 5.3 inches, at least about 5.5 inches, at least about 5.8 inches, at least about 6.0 inches, at least about 6.3 inches, at least about 6.5 inches, at least about 6.8 inches, at least about 7.0 inches, at least about 7.3 inches, at least about 7.5 inches, at least about 7.8 inches, at least about 8.0 inches, at least about 8.3 inches, at least about 8.5 inches and at least about 8.8 inches.
  • Embodiment 35 The method of embodiment 33, wherein the abrasive wheel comprises a diameter of not greater than about 13 inches, not greater than about 8.7 inches, not greater than about 8.5 inches, not greater than about 8.2 inches, not greater than about 8.0 inches, not greater than about 7.7 inches, not greater than about 7.5 inches, not greater than about 7.2 inches, not greater than about 7.0 inches, not greater than about 6.7 inches, not greater than about 6.5 inches, not greater than about 6.2 inches, not greater than about 6.0 inches, not greater than about 5.7 inches, not greater than about 5.5 inches, not greater than about 5.2 inches, not greater than about 5.0 inches and not greater than about 4.7 inches.
  • the first conventional testing operation CO1 is a testing operation conducted by a person who manually holds and operates the handheld grinding tool during the evaluation procedure.
  • the second conventional testing operation CO2 is a testing operation conducted using a conventional testing apparatus that includes a constant force tester to mechanically create force between a cut-off grinding wheel and a workpiece.
  • the third conventional testing operation CO3 is a testing operation conducted using a conventional testing apparatus that includes a controlled velocity infeed tester to mechanically create force between a cut-off grinding wheel and a workpiece.
  • Neither conventional testing operation CO2, nor conventional testing operation CO3 include oscillation of the cut-off grinding wheel or the workpiece.
  • the performance testing operation SO1 carried out according to embodiments described herein includes mechanical creation of a contact force between the cut-off grinding wheel and the workpiece while the contact area between the cut-off girding wheel and the workpiece is varied using oscillation.
  • FIG. 4 includes a comparison chart showing performance evaluation of two different cut-off grinding wheels (A & B) conducted using testing operations CO1, CO2 and SO1. Performance of both grinding wheels in all three testing operations was measured in G-ratio. As shown in the comparison chart, CO2 showed no difference in the G-ratio between the two different cut-off grinding wheels (A & B) while both CO1 and SO1 showed significant difference in G-ratio between the two different cut-off grinding wheels (A & B). Based on this similarity between performance measurements obtained from CO1 and SO1, performance testing operation SO1 carried out according to embodiments described herein is more representative of manual hand held cut-off grinding (i.e., CO1) than performance testing carried out using conventional testing equipment (i.e., CO2).
  • CO1 manual hand held cut-off grinding
  • FIG. 5 includes a chart showing variation that can occur when using testing operation CO1 depending on the person carrying out the manual testing procedure. As shown in the chart, four different people tested two cut-off grinding wheels (C & D) with each person yielding different results on the testing of each wheel. The chart of FIG. 5 further shows that performance data collected using testing operation SO1 can be adjusted by altering the initial contact force.
  • FIG. 6a includes a chart comparing average material removal rate versus average wheel wear rate as measured using both conventional testing operation CO1 and performance testing operation SO1.
  • FIG.6b includes a chart comparing material average removal rate versus average wheel wear rate as measured using both conventional testing operation CO1 and conventional testing operation CO2.
  • FIG.6c includes a chart comparing average material removal rate versus average wheel wear rate as measured using both conventional testing operation CO1 and conventional testing operation CO3.
  • Material removal rate (MRR) is the volume of material removed per unit time
  • WWR wheel wear rate
  • the prime ( ⁇ ) after the MRR and WWR indicates that these parameters have been divided (or normalized) over the contact width (divided by the wheel thickness).
  • Average MRR’ is calculated from the number of cuts, the workpiece cross section area and the cumulative grind time.
  • Average WWR’ is calculated from the change in wheel diameter and the cumulative grind time.
  • performance testing operation SO1 carried out according to embodiments described herein is more representative of manual hand held cut-off grinding operations (i.e., CO1) than performance testing carried out using either conventional testing operations CO2 or CO3.
  • the present application represents a departure from the state of the art.
  • the embodiments herein demonstrate improved and unexpected performance over conventional and comparative methods and grinding systems for evaluating bonded abrasive article performance in a cut-off grinding operation.
  • combination of certain features including designs, processes, materials, and the like may facilitate such improvements.
  • the combination of features can include, but is not limited to, the combination of maintaining a contact force between a bonded abrasive wheel and a workpiece while varying a size of the initial contact area using oscillation of the bonded abrasive article or the workpiece.
  • these combinations of features showed improved evaluation performance, for example, in that the performance results were found to eliminate the operator-induced testing variations associated with manual cutoff tests while still being representative of a thin wheel performance in a hand- held cut-off grinding system.
  • the terms“comprises,”“comprising,”“includes,”“including,”“has,” “having” or any other variation thereof are intended to cover a non-exclusive inclusion.
  • a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus.
  • “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).

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Abstract

L'invention concerne un procédé et un appareil permettant d'évaluer les performances d'un article abrasif lié pendant une opération de coupe par meulage, lesquels mettent en œuvre un ensemble abrasif contenant un article abrasif lié, un ensemble de pièce à travailler contenant une pièce à travailler et un ensemble de mesure. L'ensemble abrasif et l'ensemble de pièce à travailler peuvent être conçus pour créer un contact entre l'article abrasif lié et la pièce à travailler avec une force de contact initiale. L'ensemble abrasif et la pièce à travailler sont en outre conçus de manière à maintenir la force de contact initiale tout en faisant varier une taille de la surface de contact initiale pendant l'opération de coupe par meulage à l'aide d'une oscillation.
PCT/US2016/053924 2015-09-28 2016-09-27 Procédé et appareil permettant d'évaluer des performances d'article abrasif lié pendant une opération de coupe par meulage WO2017058769A1 (fr)

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KR20100044011A (ko) * 2008-10-21 2010-04-29 (주)세진콘트롤 연마기의 연마휠 마모측정장치
US20100190424A1 (en) * 2008-12-30 2010-07-29 Saint-Gobain Abrasives, Inc. Reinforced Bonded Abrasive Tools
WO2014106157A1 (fr) * 2012-12-31 2014-07-03 Saint-Gobain Abrasives, Inc. Article abrasif lié et procédé d'abrasion
JP2015060985A (ja) * 2013-09-19 2015-03-30 信越半導体株式会社 研磨パッドの評価方法及びウェーハの研磨方法

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