WO2017054055A1 - Air diffuser - Google Patents
Air diffuser Download PDFInfo
- Publication number
- WO2017054055A1 WO2017054055A1 PCT/AU2016/050924 AU2016050924W WO2017054055A1 WO 2017054055 A1 WO2017054055 A1 WO 2017054055A1 AU 2016050924 W AU2016050924 W AU 2016050924W WO 2017054055 A1 WO2017054055 A1 WO 2017054055A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- diffuser
- air
- guide
- discharge
- face
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
- F24F13/06—Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/28—Details or features not otherwise provided for using the Coanda effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/46—Air flow forming a vortex
Definitions
- Embodiments of the disclosure find particular, but not exclusive, use as a ceiling swirl diffuser and a wall swirl diffuser, as part of an installed air delivery system.
- Buildings can have air conditioning or ventilation systems that distribute air throughout the building through ducts connected to diffusers.
- the air conditioning systems may operate with variable airflow rate to vary the cooling or heating capacity provided.
- the diffusers distribute supply air into the spaces to be air conditioned or ventilated.
- Swirl diffusers can be selected due to the superior levels of draught-free thermal comfort that their high induction discharge characteristics provide. Due to space constraints, such as ceiling grid dimensions into which diffusers may be required to fit, the maximum airflow rate per diffuser may be restricted to a less than optimum value, requiring the added expense of additional diffusers.
- the minimum permissible airflow rate of the diffusers can determine the minimum airflow rate that the air conditioning system may be turned down to, which may be higher than desired. This wastes energy, as it results in higher than required airflow rates under low load conditions thereby wasting fan energy, or if lower airflow rates are nevertheless used then reheat of the supply air is required to prevent dumping, which also wastes energy.
- side-blow discharge is used, this tends to be through simple registers, which provide poor mixing, leading to draughts in summer and high level stratification of heat and fresh air in winter, which is inefficient and wastes energy.
- Side- blow swirl diffusers that address these constraints are expensive and are therefore seldom used.
- an air diffuser for supplying air to a space.
- the diffuser has a central axis that can be substantially perpendicular to the diffuser face.
- the diffuser may comprise a plurality of discharge elements arranged to guide an air stream towards the space.
- the plurality of discharge elements have respective edge regions that define a face of the diffuser.
- a plurality of channels are located about the diffuser central axis. Each channel is formed between adjacent pairs of discharge elements and is configured to guide the air to the space.
- At least one of the discharge elements may comprise a peripheral portion and a proximal portion relative to the central axis.
- the peripheral portion may have a first air guide surface positioned at a first acute angle to the diffuser face.
- the proximal portion may have a second air guide surface positioned at a second acute angle to the diffuser face. The second angle may be different to the first angle.
- the first acute angle may be less than the second acute angle.
- the plurality of discharge elements may be substantially radially aligned about the central axis of the diffuser, the central axis being substantially
- the first surface may be arranged to guide a peripheral airstream and the second surface may be arranged to guide a proximal air stream.
- the arrangement of the first and second surfaces may be such that the proximal air stream may be induced by the peripheral air stream to form a combined air stream that may be supplied to the space in a direction that is substantially parallel with the diffuser face.
- the at least one discharge element may further comprise an intermediate portion located between and integrally formed with the peripheral and proximal portions.
- the intermediate portion may have a third air guide surface that may be twisted about a substantially radial axis.
- the intermediate portion may include a geometric twist about the radial axis.
- the geometric twist may comprise a substantially constant helical pitch such that each point on the third air guide surface traverses a substantially equal helical pitch distance parallel to the central axis for a given angle of rotation about the central axis.
- each of the discharge elements may be an elongate vane that is evenly spaced from each adjacent elongate vane.
- each of the elongate vanes may include a geometric twist about the radial axis along a substantial length of the elongate vane.
- the discharge element peripheral portion may be positioned at a distal end of the elongate vane, and the discharge element proximal portion may be positioned at a proximal end of the elongate vane.
- the proximal end may be located towards but spaced from the central axis of the diffuser.
- the proximal end may be connected to a central hub located at the central axis of the diffuser.
- each channel may be configured to allow the peripheral and proximal airstreams to pass between the adjacent elongate vanes and to the space.
- each channel may comprise first and second air passages.
- the first passage may be formed between the peripheral portions of adjacent elongate vanes and may be arranged to guide the peripheral air stream in a first direction substantially in a plane of the diffuser face.
- the second passage may be formed between the proximal portions of adjacent elongate vanes and may be arranged to guide the proximal air stream in a second direction. The second direction may be different from the first direction.
- the degree of difference between the first and second directions may be between 5 and 30 degrees. In some forms, the degree of difference between the first and second directions may be between 7 and 15 degrees. In some forms, the difference between the first acute angle and the second acute angle may be between 5 and 30 degrees. In some forms, the difference between the first acute angle and the second acute angle may be between 7 and 15 degrees.
- the edge regions of the discharge elements may be in the form of a lip.
- the lip may have a lip surface that is integrally formed with and projects from the peripheral and proximal discharge element portions and may be substantially parallel to the diffuser face.
- the lip surface may be also integrally formed with and project from the intermediate discharge element portion.
- the diffuser may further comprise a housing for supporting the plurality of discharge elements.
- the housing may comprise a plate coplanar with the diffuser face and a neck portion extending from the plate for connecting the diffuser to an air source.
- the neck may be substantially cylindrical as it extends from the coplanar plate to the air source.
- the neck may flare substantially to the coplanar plate with the diffuser face.
- the angle of the flare relative to the coplanar face may be between 25 and 50 degrees. In some forms the angle of the flare relative to the coplanar face may be between 30 and 40 degrees. In some forms, the neck may be substantially cylindrical as it extends from the flare to the air source.
- each of the plurality of discharge elements may have opposing ends that are fastened to or integrally formed with, respectively, a central portion of the plate and the neck portion of the housing.
- the central portion of the plate may define the central hub.
- the diffuser may further comprise an adjustment mechanism.
- the adjustment mechanism may be able to translate along the central axis and rotate about the central axis between a retracted position, whereby the adjustment mechanism may be positioned towards the air source, and an advanced position, whereby the adjustment mechanism may be positioned away from the air source.
- the proximal air stream when the adjustment mechanism is in the retracted position, the proximal air stream may be induced by the peripheral air stream to form a combined air stream that is supplied to the space in a direction that is substantially parallel with the plane of the diffuser face.
- the adjustment mechanism when the adjustment mechanism is in the advanced position, the adjustment mechanism may interfere with the peripheral air stream such that the combined airstream is supplied in a direction that is substantially perpendicular to the plane of the diffuser face.
- the combined air stream when the adjustment mechanism is between the retracted and engaged positions, the combined air stream may be supplied to the space in a direction that may be somewhere between substantially parallel with the plane of the diffuser face and substantially perpendicular with the plane of the diffuser face.
- the adjustment mechanism may comprise a guide ring configured to translate and rotate within the neck of the housing.
- a plurality of slots may be formed in the wall of the guide ring.
- Each of the slots may be configured to receive a respective discharge element upon translation and rotation of the adjustment mechanism from the retracted position towards the advanced position.
- Each of the slots may be configured to release its respective discharge element upon translation and rotation of the adjustment mechanism from the engaged position towards the retracted position.
- the adjustment mechanism may further comprise a plurality of substantially radially aligned guide vanes.
- Each guide vane may be connected to and may project away from an internal wall of the guide ring.
- an underside surface of each guide vane may be complementary in shape to the first air guide surface of a respective discharge element first peripheral portion, such that translation and rotation of the adjustment mechanism from the retracted position towards the engaged position causes each guide vane to slide over a respective first air guide surface in use.
- each guide vane and adjacent peripheral portion of its respective discharge element can together form a diffuser blade.
- each guide vane when the adjustment mechanism is in the retracted position, each guide vane may be positioned such that it forms an extension of the peripheral portion of its respective discharge element to thereby increase a guidance width of the diffuser blade. In some forms, when the adjustment mechanism is in the engaged position, each guide vane may be positioned over the peripheral portion of its respective diffuser element to thereby decrease the guidance width of the diffuser blade.
- the diffuser may further comprise a collar configured to reduce an effective open area of the diffuser.
- each discharge element may abut a neck of the diffuser.
- the neck may be substantially circular about the central axis and may be located upstream of the diffuser face.
- the diffuser neck may be configured to flare towards the diffuser face.
- the diffuser may further comprise a first discharging arrangement arranged to discharge a first air stream and a second discharge arrangement arranged to discharge a second airstream.
- the first discharging arrangement may be configured to adjust a discharge direction of the first air stream.
- the first airstream may be arranged to induce the second airstream to deliver a combined airstream to the space.
- Adjustment of the discharge direction of the first air stream in use may be able to control a discharge direction of the combined air stream.
- the plurality of discharge elements may be substantially radially aligned about the central axis of the diffuser.
- the second discharging arrangement may be configured to adjust a throw of the second air stream. Adjustment of the throw of the second air stream in use may be able to control a throw of the combined airstream.
- the discharge elements may be in the form of elongate vanes.
- Each elongate vane may abut a neck of the diffuser.
- the neck may be substantially circular about the central axis and may be located upstream of the diffuser face.
- each elongate vane may have both a respective vane leading edge and a respective vane trailing edge located downstream of the vane leading edge such that the plurality of vane trailing edges lies in the face of the diffuser.
- This diffuser face may be substantially perpendicular to the diffuser central axis.
- each channel may be formed within the diffuser neck.
- Each channel may be configured to guide a portion of the air to the space.
- each channel may comprise either:
- each first channel in the first discharging arrangement, each first channel arranged to discharge part of the first airstream from the diffuser face, with the combined airflow of the first airstream parts being eccentric to the diffuser central axis;
- the second channels in the second discharging arrangement, the second channels configured to discharge the second airstream from the diffuser.
- At least a portion of the second channels may be located downstream of at least one throttling device.
- the at least one throttling device may comprise a perforated baffle disposed within a portion of the diffuser neck.
- the diffuser neck may be substantially cylindrical.
- the diffuser neck may be configured to flare towards the diffuser face.
- the diffuser further may comprise a substantially circular hub disposed about the central axis and located at a centre of the diffuser face.
- the first discharging arrangement may further comprise a discharge direction adjustment mechanism able to translate in parallel to and to rotate about the central axis to in use adjust the discharge direction of the first air stream.
- the discharge direction adjustment mechanism may comprise a first guide ring segment disposed within the diffuser neck.
- the first guide ring segment may comprise a plurality of slots formed in a wall of the first guide ring segment. Each of the slots may be configured to release and receive a respective elongate vane upon translation and rotation of the first guide ring segment between a retracted position, whereby the first guide ring segment is located towards an oncoming supply airstream, and an advanced position, whereby the first guide ring segment is located away from the oncoming airstream.
- the wall of the first guide ring segment corresponds substantially to a cylindrical wall that is truncated.
- a trailing edge of the first guide ring segment may translate within at least a portion of the flare in the diffuser neck.
- the discharge direction adjustment mechanism may comprise a plurality of substantially radially aligned first guide vanes.
- a surface of each first guide vane may be complementary in shape to an air guide surface of a respective elongate vane.
- each first guide vane and elongate vane may be able to combine together to form a first diffuser blade such that translation and rotation of the discharge direction adjustment mechanism between the advanced position and the retracted position causes each first guide vane to slide over a respective elongate vane, thereby reducing or extending a chord of the first diffuser blade and thereby a depth of the first channel.
- each first guide vane may be connected to and may project away from the wall of the first guide ring segment.
- the first airstream when the discharge direction adjustment mechanism is in the retracted position, the first airstream may be discharged in a first direction. In some forms, when the discharge direction adjustment mechanism is in the advanced position, the first airstream may be discharged in a second direction.
- the first direction may be of a greater angle of inclination relative to the central axis than the second direction.
- the second discharging arrangement may further comprise a throw adjustment mechanism able to translate parallel to and rotate about the central axis and configured to adjust the throw of the second air stream.
- the throw adjustment mechanism may comprise a second guide ring segment located within the diffuser neck,
- the throw adjustment mechanism may comprise a plurality of slots formed in a wall of the second guide ring segment.
- Each of the slots may be configured to receive and release a respective elongate vane upon translation and rotation of the second guide ring segment between a retracted position located towards an oncoming supply airstream, and an advanced position located away from the oncoming air stream.
- the wall of the second guide ring segment may correspond substantially to a cylindrical wall that is truncated.
- a trailing edge of the second guide ring segment may translate within at least a portion of the flare in the diffuser neck.
- the throw control mechanism may comprise a plurality of
- each second guide vane may be complementary in shape to an air guide surface of a respective elongate vane.
- each second guide vane and elongate vane may be able to combine together to form a second diffuser blade such that translation and rotation of the discharge direction adjustment mechanism between the advanced position and the retracted position causes each second guide vane to slide over a respective elongate vane, thereby reducing or extending a chord of the second diffuser blade and a depth of the second channel.
- each second guide vane may be connected to and may project away from the wall of the second guide ring segment.
- the second airstream when the throw control mechanism is in the retracted position, the second airstream may be discharged in a first pattern, and when the throw control mechanism is in the advanced position, the second airstream may be discharged in a second pattern.
- the first pattern may be of shorter throw relative to the diffuser face than the second pattern.
- first and second guide ring segments may be configured to translate independently of one another and may together form a complete ring.
- a circumferential length of the second guide ring segment may be greater than a circumferential length of the first guide ring segment.
- first and second guide ring segments may be configured to translate independently of one another and may each form a complete ring.
- the first ring segment may be concentrically located within the second guide ring segment.
- An advantage of this embodiment is that the discharge direction air stream may be less eccentric to the diffuser central axis and hence less offset from the centre-line of the throw adjustment airstream. It may, therefore, be better able to induce the throw adjustment air stream to alter the discharge direction of the combined airstream.
- an adjustment mechanism for adjusting a discharge direction of an air diffuser may comprise a guide ring configured to translate and rotate relative to the diffuser.
- the adjustment mechanism may comprise a plurality of substantially radially aligned guide vanes. Each guide vane may be connected to and may project away from an internal wall of the guide ring.
- the discharge direction adjustment mechanism may comprise a first guide ring segment configured to translate and rotate relative to the diffuser.
- the adjustment mechanism may comprise a plurality of substantially radially aligned guide vanes. Each guide vane may be connected to and may project away from a wall of the guide ring.
- the wall of the first guide ring segment may be substantially in the form of a truncated cylinder.
- the adjustment mechanism may be manually adjustable. In some forms, the adjustment mechanism may be adjusted by means of a thermally operated actuator that expands and retracts based on the air source temperature. In some forms, the adjustment mechanism may be adjusted by means of an electric actuator in response to an electrical control input or a pneumatic actuator in response to a pneumatic input.
- a plurality of slots may be formed in the wall of the guide ring.
- Each of the slots being may be configured to receive a respective discharge element of the diffuser upon translation and rotation of the adjustment mechanism from a retracted position towards an advanced position.
- Each of the slots may release its respective discharge element upon translation and rotation of the adjustment mechanism from the engaged position towards the retracted position.
- At least one of the plurality of the guide vanes may include a geometric twist about a substantially radial axis of the guide ring.
- the geometric twist may comprise a substantially constant helical pitch such that each point on the guide vane traverses an equal helical pitch distance parallel to a central axis of the guide ring for a given angle of rotation about the central axis.
- the method may comprise cutting a flat metal sheet to form a plurality of discharge blades.
- the method may also comprise pressing the metal sheet to form a geometric twist in the discharge blades.
- the geometric twist may comprise a substantially constant helical pitch such that each point on the discharge blade traverses an equal helical pitch distance parallel to a central axis of the diffuser for a given angle of rotation about the central axis.
- the method may further comprise trimming the discharge blades to reduce a width of the discharge blades.
- the method may further comprise forming a curved bell-mouth and a neck portion by stamping, pressing or rolling a metal strip, such that the metal sheet is curved about a central axis and a portion thereof is flared relative to the central axis.
- the method may further comprise wrapping the bell-mouth and neck portion around the diffuser blades.
- the metal sheet may have a plurality of slots formed therein. Each slot may be configured to receive a tag of a respective diffuser blade upon wrapping the neck portion around the diffuser blades.
- the method may further comprise riveting the neck portion of the metal sheet to the diffuser elements.
- the tags and their interaction with the slots of the neck portion can serve a dual purpose in that the tags are able hold the bell-mouth in place and ensure the angle of diffuser blades remains constant during manufacture.
- the bell-mouth may comprise a flange portion.
- the method may further comprise welding the flange portion to the metal plate.
- the diffuser for supplying air to a space.
- the diffuser has a central axis.
- the diffuser may comprise a plurality of discharge elements arranged to guide an air stream towards the space.
- the plurality of discharge elements may have respective edge regions that define a face of the diffuser.
- At least one of the discharge elements may comprise a peripheral portion and a proximal portion relative to the central axis.
- the peripheral portion may have a first air guide surface arranged to guide a peripheral air stream in a first direction that is substantially perpendicular to the diffuser face.
- the proximal portion may have a second air guide surface arranged to guide a proximal air stream in a second direction.
- the first and second directions may form an acute angle therebetween.
- the diffuser may be as otherwise described above.
- the diffuser may include a throttling device upstream of at least a portion of the channels.
- the throttling device may be a perforated baffle.
- the diffuser for supplying air to a space.
- the diffuser has a central axis.
- the diffuser may comprise a plurality of discharge elements that are
- the plurality of discharge elements may have respective edge regions that define a face of the diffuser.
- the central axis may be substantially perpendicular to the diffuser face.
- a plurality of channels may be located about the diffuser central axis. Each channel may be formed between adjacent pairs of discharge elements and may be configured to guide the air to the space.
- Each discharge element may have a proximal end that is connected to a central hub located at the central axis of the diffuser.
- the central hub may be in the form of a perforated central hub.
- the perforated central hub may comprise a plurality of apertures formed therethrough. Each aperture may be configured to discharge a portion of the supply air stream to the space.
- Figs, la and lb are diagrams illustrating a ceiling swirl diffuser of the prior art
- Figs. 2a to 2d are diagrams illustrating a ceiling swirl diffuser with fixed discharge direction in accordance with the disclosure
- Figs. 3 is a diagram illustrating helical blade geometric twist of a swirl diffuser in accordance with the disclosure
- Figs. 4a to 4c are diagrams illustrating an embodiment of a swirl diffuser with fixed discharge direction in accordance with the disclosure
- Figs. 5a to 5d are diagrams illustrating an embodiment of a swirl diffuser incorporating discharge direction adjustment in accordance with the disclosure
- Figs. 6a to 6d are diagrams illustrating an embodiment of a swirl diffuser incorporating discharge direction adjustment in accordance with the disclosure
- Figs. 7a to 7c are diagrams illustrating an embodiment of a swirl diffuser incorporating discharge direction adjustment set for discharge parallel to the diffuser face in accordance with the disclosure
- FIGs. 8a to 8c are diagrams illustrating the embodiment of the swirl diffuser shown in Figures 7a to 7c in accordance with the disclosure incorporating discharge direction adjustment set for discharge perpendicular to the diffuser face;
- Figs. 9a and 9b are diagrams illustrating an embodiment of the disclosure with neck reducer and adjustable discharge direction set for discharge parallel to the diffuser face;
- Figs. 10a and 10b are diagrams illustrating the embodiment of the disclosure with neck reducer shown in figures 9a and 9b with adjustable discharge direction set to discharge perpendicular to the diffuser face;
- Figs. 11a and lib are diagrams illustrating a vane of a swirl diffuser with fixed discharge direction in accordance with the disclosure
- Figs. 12a and 12b are diagrams illustrating a fixed vane and an adjustable vane set for discharge perpendicular to the diffuser face, in accordance with the disclosure
- Figs. 13a and 13b are diagrams illustrating the embodiment shown in Fig. 12 set for discharge parallel to the diffuser face;
- Fig. 14 is a diagram illustrating the embodiment shown in Fig. 13;
- Fig. 15 is a diagram illustrating the embodiment shown in Fig. 12;
- Fig. 16a-b shows a perspective view (a) and a cross section (b) through an embodiment of the diffuser whereby the direction and throw adjustment guide ring segments are in the retracted position;
- Figure 17a-b shows a perspective view (a) and a cross section (b) through the embodiment of the diffuser shown in Figure 15 whereby the direction adjustment guide ring segment is in the retracted position and the throw adjustment guide ring segment is in the advanced position;
- Figs. 18a-b show a view of the supply air pattern for the diffuser disclosed with reference to Fig. 16 (a) and Fig. 17 (b);
- Figure 19a-b shows a perspective view (a) and a cross section (b) through the embodiment of the diffuser shown in Figure 15 whereby the direction adjustment guide ring segment is in the advanced position and the throw adjustment guide ring segment is in the retracted position;
- Figure 20a-b shows a perspective view (a) and a cross section (b) through the embodiment of the diffuser shown in Figure 15 whereby the direction adjustment guide ring segment is in the advanced position and the throw adjustment guide ring segment is in the advanced position;
- Figs. 21a-b show a view of the supply air pattern for the diffuser disclosed with reference to Fig. 19 (b) and Fig. 20 (a);
- Figure 22a-b shows a perspective view (a) and a cross section (b) through an embodiment of the diffuser having independent throw and direction adjustment ring sectors;
- Figure 23 shows a side perspective view through an embodiment of the diffuser having independent throw and direction adjustment rings and guide vanes connected to the direction adjustment ring;
- Figure 24a-b shows a rear view (a) and a cross section (b) through a further embodiment of the diffuser shown in Figure 23;
- Figure 25a-b shows a rear view (a) and a cross section (b) through an embodiment of the diffuser having independent throw and direction adjustment rings and guide vanes connected to both rings;
- Figure 26a-b shows a rear view (a) and a cross section (b) through an embodiment of the diffuser having throw and direction adjustment ring segments and guide vanes connected to the direction adjustment ring segment;
- Figure 27a-b shows a rear view (a) and a cross section (b) through an embodiment of the diffuser having throw and direction adjustment ring segments of differing radius and guide vanes connected to the direction adjustment ring segment;
- Figure 28a-b shows a rear view (a) and a cross section (b) through an embodiment of the diffuser having independent throw and direction adjustment rings of differing radius and guide vanes connected to the outside wall of a segment of the direction adjustment ring.
- Figure 29a-b show side section views of an embodiment of the ceiling swirl diffuser
- Figure 30a-c show views of the embodiment of the diffuser shown in Figure 29a;
- FIG. 31a-c show views of the embodiment of the diffuser shown in Figure 29b;
- Figure 32a-b show a bottom view (a) and a side sectional view (b) of a prior art swirl diffuser
- Figure 32c-f show a bottom view (c), a side sectional views (d-f) of an embodiment of a swirl diffuser having a perforated central hub
- Figure 33a-b show side sectional views of an embodiment of a swirl diffuser having a perforated central hub and an air guide arrangement.
- Ceiling diffusers in buildings are usually designed to discharge air horizontally above head height, with a throw that substantially covers the footprint of the space to be dealt with by each diffuser, as reduced throw (i.e. under-throw) increases the threat of dumping in cooling mode, thereby creating draughts and poor temperature distribution in the occupancy space.
- reduced throw i.e. under-throw
- increased throw i.e. over-throw
- diffusers with a substantially downward discharge direction are often selected so as to compensate for the buoyancy of the hot supply air, thereby improving the penetration of warm supply air into the low level occupancy zone.
- Ceiling swirl diffusers are increasingly being used in preference to four-way blow diffusers or other low induction air diffusion equipment for both of the aforementioned applications, as their highly inductive discharge draws in and mixes large quantities of room air into the discharged supply air stream, thereby rapidly breaking down the supply-to-room temperature differential to provide more uniform temperature distribution throughout the occupancy space whilst simultaneously bringing about rapid discharge velocity decay, which enhances draught-free comfort.
- variable speed supply air fans or variable air volume (VAV) supply air systems are often used to supply conditioned air to the diffusers, especially in cooling mode.
- VAV variable air volume
- the diffusers need to provide stable horizontal discharge with relatively constant horizontal throws of the low temperature supply air, at both high and low airflow rates.
- high airflow rates generally increase throw, often producing over-throw, which may cause draughts where air streams from adjacent diffusers clash or where air streams hit obstructions such as walls or bulkheads.
- low airflow rates reduce throw, often causing zones of stagnation and of increased air temperature beyond the throw of the diffuser whilst cold spots or even draughts may occur close to or beneath each diffuser due to dumping of cold, dense supply air into the occupancy space.
- Standard horizontal discharge ceiling swirl diffusers with fixed horizontal discharge perform substantially better, both in terms of efficiency and perceived comfort, than horizontal discharge four-way blow diffusers, due to the higher induction ratios and better mixing of supply and room air provided by the former, but even so, a turndown ratio to approximately 30 to 40 percent of the maximum airflow rate is usually the lower limit of the former in cooling mode, especially if the supply-to-room temperature differential is high (often as high as - 16 K); and heating effectiveness of the former is only slightly improved due to increased mixing, but it is nevertheless poor due to the horizontal discharge direction of such standard horizontal discharge swirl diffusers.
- Adjustable dampers arranged to maintain a substantially constant supply air stream velocity onto a portion of the swirl vanes, are sometimes used directly upstream of the diffuser so as to decrease the minimum permissible diffuser airflow rate.
- dampers are often motorised for VAV applications, and hence extend the VAV range of the diffuser, however they typically blank off a portion of the swirl blades even at the maximum airflow setting, thereby necessitating the need for oversized diffusers, and they tend to generate noise due to the increased air stream velocity onto the active portion of the swirl blades. They are, moreover, complex and costly.
- Swirl diffusers with adjustable discharge direction are often used to improve heating efficiency by directing the warm supply air downwards.
- Such diffusers often incorporate thermally powered or electric or pneumatic actuators that automatically adjust discharge direction as a function of the supply air temperature or the supply-to-room air temperature differential.
- Adjustable blade angle tends to offer excellent heat penetration to a low level, but cooling performance is compromised due to the extremely flat blade angle required to discharge air horizontally, as this, in turn, restricts the aperture between diffuser blades.
- relatively flat blade angles are required for all of the swirl diffusers of the prior art in cooling mode; they, therefore, have to be selected with relatively large diffuser face sizes in relation to the airflow rate to be discharged, negatively impacting space requirements, costs and aesthetics.
- Fig. la is a diagram illustrating the top view of a ceiling swirl diffuser with adjustable discharge direction of the prior art (S), with a central hub lb, a bell-mouth 2 and a face 1 in face plane la, which is perpendicular to central axis (I). Eight substantially radially aligned vanes 7 about central axis (I) are visible between the hub lb and bell-mouth 2.
- Fig. lb is a diagram illustrating a side section view of the ceiling swirl diffuser of the prior art (S) shown in figure la, in which supply airstream 5 flows into the neck 4 of diffuser (S) and onto substantially radially aligned swirl vanes 7 about central axis (I) to be discharged from face 1 as a swirling air stream directed substantially parallel 6a or substantially perpendicular 6b to face plane la.
- Face 1 and central hub lb both lie substantially on face plane la and are thus substantially level with one another.
- the diffuser (S) may either be freely suspended in the space, as shown on the left of figure lb, or may be mounted in a closed ceiling 17 that is substantially parallel to face plane la, in which case spacer 18 is typically required to ensure that face 1 is located well proud of the underside of ceiling 17, as shown on the right of Fig. lb.
- the diffuser (S) incorporates discharge direction assembly 14 comprising a cylinder
- An adjustment mechanism (not shown) that typically includes an electrical actuator raises or lowers (as shown in the left and right of figure lb, respectively) the location of the discharge direction assembly 14 to generate swirling supply air discharge that is substantially parallel 6a or perpendicular 6b to face plane la, respectively.
- the discharge direction assembly 14 is raised, as shown in the left of figure lb, the trailing edge of flared mouth 16 is recessed relative to the plane of central hub lb to abut bellmouth 2, which connects neck 4 to face 1, thereby allowing Coanda effect attachment of the swirling discharged airstream to face 1, resulting in swirling supply air discharge that is substantially parallel 6a to face plane la.
- the trailing edge of flared mouth When the discharge direction assembly 14 is lowered, as shown in the right of figure lb, the trailing edge of flared mouth
- the number of substantially radially aligned vanes 7 is small (typically between eight and twelve) as a high number causes excessive Coanda effect attachment to face 1, thereby preventing stable discharge direction adjustment from parallel to perpendicular to face plane 1 unless the vane angle is increased relative to face plane la, in which case stable airflow parallel to face plane la, especially when discharging low supply airflow rates of cold air, is compromised. As a result, large gaps exist between vanes 7, which are unsightly.
- discharge direction adjustment components such as ones that open the annular passage between cylinder 15 and neck 4 when the direction adjustment assembly 14 is lowered (in which case flared mouth 16 and central hub la are typically absent) so as to discharge a high velocity annular jet of air without swirl perpendicular to face plane la which diverts the discharged swirling air stream from substantially parallel to substantially perpendicular to face plane la.
- Such design components add complexity and cost, and require a significant pressure drop across the air path through vanes 7 to generate sufficient static pressure to discharge a high velocity annular jet of air through the annular passage between cylinder 15 and neck 4, adding the penalty of increased fan energy, especially when the annular jet of air is throttled to alter discharge direction to substantially parallel to face plane la.
- diffuser face 1 In applications where the diffuser is mounted in a closed ceiling, diffuser face 1 must be located well proud of the underside of the ceiling 17, typically by inserting spacer 18 (which may, alternatively, form an integral part of the outer edge of face 1) so as to ensure that the additional Coanda effect attachment of substantially parallel projecting swirling air stream 6a to the ceiling 17 is not too strong to prevent stable discharge direction adjustment to substantially perpendicular 6b).
- Key components of the discharge direction assembly 14 are either recessed (eg the vanes 7 as shown in the left of figure lb or protrude (eg the flared mouth 16) as shown in the right of figure lb relative to face plane lb.
- the diffuser therefore, does not have a substantially flush face. This, plus the fact that face 1 may typically not be substantially flush mounted to a closed ceiling, is problematic for applications where substantially flush visible surfaces are the preferred architectural aesthetic.
- the face diameter (Db) typically needs to be approximately 1.5 times (or more) the neck diameter
- Figs, lc and Id are diagrams illustrating that the substantially radial vanes 7 may have a cross section that is flat or curved (radius R) to achieve a discharge angle ( ⁇ ) relative to face plane la that allows for substantially parallel swirl airflow discharge 6a to face plane la when direction adjustment assembly 14 is raised.
- the vane angle ( ⁇ ) and vane radius (R) are typically constant across the length of vane 7.
- FIG. 2a is a diagram illustrating the top view of a ceiling swirl diffuser 1 with fixed discharge direction in accordance with the disclosure, with a central hub lb and a face la.
- the ceiling swirl diffuser 1 comprises a plurality of discharge elements, in the form of fixed vanes 7, arranged to guide an air stream (6a, 6b) towards the space.
- sixteen substantially radially aligned fixed vanes 7 are visible between the hub lb and face la.
- vanes 7 shown is illustrative only, to indicate that the diffuser is well suited to a high number of vanes relative to the prior art depicted in Fig. 1. Higher fixed vane numbers reduce the size of the unsightly gaps between vanes.
- the plurality of fixed vanes have an identical shape, as will be described below. However, as will be evident to the person skilled in the art, other arrangements may be possible, whereby some, but not all, fixed vanes share a common shape.
- the respective edge regions 7a of the fixed vanes together define a face of the diffuser face la (i.e. the edges 7a of the vanes lie in a plane substantially flush with the diffuser face).
- the diffuser face la faces the space into which air is supplied by the diffuser.
- the fixed vanes 7 comprise a peripheral portion 9 and a proximal portion 11 relative to the central axis of the diffuser.
- the first peripheral portion 9 has a first air guide surface 9a that is positioned such that it defines a first acute angle (see a in Fig. 2c) with the diffuser face la.
- the second proximal portion 11 of the fixed vane 7 has a second air guide surface 11a positioned at a second acute angle (see ⁇ in Fig. 2d) to the diffuser face, the second angle being different to the first surface 9a (e.g. the surfaces are offset from one another).
- the angle between the first and second air guide surfaces equals ⁇ - a.
- the plurality of fixed vanes 7 are substantially radially aligned about a central axis (I) of the diffuser 1, the central axis (I) being substantially perpendicular to the diffuser face la.
- the supply air stream includes a proximal airstream 6d that is induced by peripheral airstream 6a to form a combined air stream that has a discharge pattern that is substantially parallel to face plane la and that has an airflow rate that is greater than that which would have been possible from a diffuser of the prior art with fixed vanes 7 that have a fixed vane angle or curvature.
- the fixed vanes 7 further comprise an intermediate portion 19 located between and integrally formed with the peripheral 9 and proximal 11 portions of the fixed vanes 7.
- Intermediate portion 19 of the fixed vanes 7 has a third air guide surface 19a that is twisted about a radial axis (X). As shown in Fig. 2b, the radial axis (X) is substantially perpendicular to the central axis (I).
- the intermediate portion 19 of the fixed vanes 7 incorporates a range of geometric twist. Intermediate portion 19 traverses a substantially helical path of fixed helical pitch about central axis (I), which is perpendicular to face plane la. As will be evident to the skilled addressee, alternative embodiments of the diffuser may not include a geometric twist. The geometric twist of the intermediate portion 19 is further described with reference to Fig. 3.
- Figure 2b is a diagram illustrating a side section view of the ceiling swirl diffuser 1 shown in Fig. 2a, in which supply air stream 5 flows into the neck 4 of diffuser 1 and onto the substantially radially aligned fixed swirl vanes 7 to be discharged from face la as a swirling air stream directed substantially parallel 6a, 6b to the diffuser face la.
- the fixed vane trailing edges 7a and central hub lb lie substantially on the diffuser face la and are thus substantially level with one another, creating a substantially flush diffuser visible surface, which is aesthetically beneficial.
- the diffuser 1 may either be freely suspended in the space, as shown in the left of Fig. 2b, or may be mounted substantially flush with the underside of a closed ceiling 17, which is substantially parallel to the diffuser face la, as shown in the right of Fig. 2b.
- the intermediate portion 19 of geometric twist is shown located towards the periphery (i.e. away from the central axis I) of the substantially radial vanes 7 so as to allow for a shallow vane angle adjacent to bellmouth 2 to facilitate airflow attachment of discharged combined swirling airstream 6a, 6b to the diffuser face la, and to allow for an increasing vane angle relative to diffuser face la closer to central axis I, thereby increasing the amount of air that may be discharged by the diffuser 1.
- the face diameter (Dc) of the diffuser 1 in accordance with the disclosure may be smaller than the face diameter (Db) of the diffuser of the prior art depicted in Fig. 1, without compromising stable horizontal discharge patterns 6a, 6b even in freely suspended applications, especially when discharging low airflow rates of cold air. This allows for a more compact design, reducing the aesthetic impact of diffuser 1 in the space and reducing transport and storage costs of the diffuser.
- the pressure drop of the diffuser 1 in accordance with the disclosure may be smaller than that of a diffuser of the prior art with constant vane angle or vane radius across the length of vane 7, without compromising stable horizontal discharge patterns 6a even in freely suspended applications, especially when discharging low airflow rates of cold air. This saves fan energy or allows larger airflow rates to be discharged at the same pressure drop produced by diffusers of the prior art.
- Fig. 2b further shows that the inside of diffuser neck 4 may be fully open, as shown on the left, or may optionally be throttled by a collar 13, as shown on the right.
- Optional collar 13 may be available in a variety of sizes to reduce the effective open area of neck 4, achieving discharge substantially parallel to diffuser face la of relatively reduced airflow rate, and may be in the form of a 360° band about central axis (I) located adjacent to neck 4 to produce a 360° discharge pattern of the reduced airflow rate 6c, and/or it may be in the form of one or more sectors (eg a 90° collar sector that blocks a quarter sector of neck 4 to reduce the discharge pattern of reduced airflow rate from 360° to 270° about central axis (I)).
- Such optional collars 13 allow diffusers of the same size and face pattern to be used for a variety of differing airflow rates and differing airflow patterns in a plane substantially parallel with diffuser face la, thereby providing architects with a substantially uniform diffuser aesthetic for a broadened range of applications, which is generally preferred.
- Figs. 2c and 2d are section views taken at radii Rl and R2 (Fig. 2a-b) from central axis (I), respectively, illustrating that each vane 7 within the portion of geometric twist 19 has a vane body of varying pitch (7dl and 7d2) with vane angle ⁇ depicted greater than vane angle a, thereby illustrating that the vane angle relative to the diffuser face increases with decreasing radius from central axis (I). This is further described in Fig. 3.
- each vane 7 may include an edge region, in the form of trailing lip edge 7a, that lies substantially on diffuser face la and may also include a cambered leading edge 7c that arcs into oncoming supply air stream 5.
- the vane trailing edges 7a are dimensioned to discharge the swirling air stream 6a substantially parallel to diffuser face la.
- the cambered leading edges 7c reduce pressure drop and noise.
- the trailing edge 7a has a trailing edge surface that is integrally formed with and projects from the peripheral 9, proximal 11 and intermediate 19 discharge element portions, the trailing edge surface being configured to induce a swirling effect on the discharged peripheral 6a and proximal 6b air streams.
- Figure 3 is a diagram illustrating that within the portion of geometric twist 19 of each vane 7, the change in vane angle ( ⁇ - a) along a substantially radial axis (X) from and perpendicular to central axis (I) is defined by any two points at differing radii (Rl and R2) from central axis (I) with each point traversing along vane 7 a pitch of differing vane angle (a and ⁇ , respectively, relative to a plane perpendicular to central axis (I) that follows a substantially helical path (7dl and 7d2, respectively) through equal angles of rotation ⁇ about central axis (I), such that each point traverses an equal helical pitch distance (P) parallel to central axis (I).
- Geometric twist which is the change in vane angle between the two helical paths, is mathematically defined as:
- R2 ⁇ R1 for, helical path 7dl at radius Rl described by pitch angle (or vane angle) a and traversing helical pitch distance P through angle of rotation ⁇ about central axis I, and helical path 7d2 at radius R2 described by pitch angle (or vane angle) ⁇ and traversing helical pitch distance P through angle of rotation ⁇ about central axis I.
- the vane angle relative to diffuser face la and within the portion of geometric twist 19 reduces with increasing distance from central axis (I). This facilitates strong Coanda effect attachment of the peripheral airstream 6a to bellmouth 2 and face la in Fig. 2 to produce an air pattern substantially parallel to diffuser face la.
- the increased proximal vane angle allows for an increased airflow rate of the proximal airstream 6b due to the increased aperture vane angle closer to central axis (I).
- proximal airstream 6d is induced by peripheral airstream 6a to produce a combined air stream that has a discharge pattern that is substantially parallel to diffuser face la and that has an airflow rate that is greater than would have been possible from a diffuser of the prior art (S) with vanes 7 that have a fixed vane angle or curvature.
- each of the fixed vanes 7 is elongate, evenly spaced from an adjacent elongate vane.
- a peripheral portion 9 of the vane 7 is positioned at a distal end 21 of the elongate fixed vane 7.
- a second proximal portion 11 of the vane 7 is positioned at a proximal end 23 of the vane 7, the proximal end 23 being positioned towards the central axis (I) of the diffuser 1.
- a channel 25 is formed between adjacent pairs of fixed vanes 7. Each channel 25 is configured to allow the peripheral and proximal airstreams to pass between pairs of adjacent fixed vanes 7 and to the space.
- Each channel 25 comprises first 27 and second 29 air passages.
- the first passage 27 is formed between the peripheral portions 9 of adjacent vanes 7 and is arranged to guide the peripheral air stream 6a in a first direction substantially in a plane of the diffuser face la.
- the second passage 29 is formed between the proximal portions 11 of adjacent vanes 7 and is arranged to guide the proximal air stream 6b in a second direction, the second direction being different from the first direction (e.g. the first airflow direction is at an acute angle to the second airflow direction).
- the angle between the first and second directions is between 5 and 30°. This corresponds with the angle between the first 9a and second 11a surfaces of the peripheral 9 and proximal 11 discharge elements, which is also between 5 and 30°.
- the angle between the first and second directions is between 7 and 15°. This corresponds with the angle between the first 9a and second 11a discharge element surfaces, which is also between 7 and 15°. In the illustrated form, the angle between the first and second directions is between approximately 10°. This corresponds with the angle between the first 9a and second 11a discharge element surfaces, which is also approximately 10°.
- the angle between the first 9a discharge element surface and the plane of the diffuser face (la) is 38°.
- the angle between the second discharge element surface 1 la and a plane of the diffuser face is 48°.
- the angle between the intermediate discharge element surface 19a and the plane of the diffuser face (la) is 51°.
- the diffuser 1 includes a housing 31 for supporting the plurality of fixed vanes 7.
- the housing 31 includes a plate 33 that is coplanar with the diffuser face la and a neck portion 4 extending from the plate 33 for connecting the diffuser 1 to an air source.
- Diffusers may incorporate components that allow airflow direction adjustment, such as from a supply air pattern that is substantially parallel to the diffuser face to one that is substantially perpendicular to the diffuser face, or that alter the penetration of the supply air stream into the space relative to the plane of the diffuser face.
- the supply air stream direction or penetration may be adjusted to compensate for changes in the airflow rate or for changes in the supply-to-room air temperature differential.
- An example of the former may be a wall mounted diffuser discharging air substantially horizontally from an HVAC system with variable airflow rate, in which case, in order to maintain a substantially constant horizontal throw distance across the variable airflow rate range discharged by the diffuser, the discharge direction adjustment components are adjusted in response to the changing airflow rate to prevent over-throw at high airflow rates and under-throw at low airflow rates.
- An example of the latter may be a ceiling mounted diffuser in a high space such as an exhibition hall, discharging a constant airflow rate from an HVAC system with variable supply air temperature.
- discharge direction adjustment and adjustment of penetration depth in response to the supply air temperature or to the supply-to-room air temperature differential are desirable so that cool supply air is not discharged downwards, thereby preventing draughts, and so that warm and buoyant supply air is discharged downwards, to provide penetration of the heat to floor level.
- the degree of downward discharge may be governed by the supply-to-room air temperature differential so as to compensate for changes to the relative buoyancy of the supply air stream relative to the room air, thereby achieving heating penetration to floor level without overthrow, achieving effective heating of the space to floor level without creating draughts.
- the adjustable discharge direction components may be manually adjusted, or regulated by means of thermally, electrically or pneumatically powered actuators.
- the pressure drop of a supply air diffuser with adjustable discharge direction often alters as a function of discharge direction.
- the airflow rate discharged by the diffuser may, therefore, be substantially dependent upon the discharge direction of the diffuser. This is undesirable, as it, in turn, changes the amount of heating or cooling provided. This is exacerbated in systems with many diffusers connected to the same duct system, some of which may have different discharge direction settings to others due to differing supply-to- room temperature differentials or due to tolerance variances between the diffusers or hysteresis of their discharge direction adjustment mechanisms, thereby causing excessive cooling or heating capacity, and hence draughts from the lower pressure drop diffusers and insufficient cooling or heating capacity from those diffusers that have a higher pressure drop. Significant changes in diffuser pressure may also result in excessive fan power consumption, and "riding the fan curve", which can cause uncontrolled surging of the fan.
- the diffuser comprises an adjustment mechanism configured to alter the discharge direction of the combined air steam from the diffuser to the space.
- the adjustment mechanism in the form of guide ring 8, is able to translate along the central axis (I) between a retracted position (shown in Figs. 5c, 6c and 7a-c), whereby the adjustment mechanism is positioned adjacent (i.e. above in use - see Fig. 7c) the channels 25 such that the channels are unobstructed by the guide ring 8, and an advanced position (shown in Figs. 5d, 6d and 8a-c), whereby the adjustment mechanism is positioned towards the diffuser face 1 such that it obstructs the channels 25.
- the guide ring 8 When the guide ring 8 is in the retracted position (shown in Figs. 5c, 6c and 7a-c), the proximal air stream is induced by the peripheral air stream to form a combined air stream that is supplied to the space in a direction that is substantially parallel with the plane of the diffuser face la.
- the guide ring 8 When the guide ring 8 is in the advanced position (shown in Figs. 5d, 6d and 8a-c), the guide ring 8 interferes with the peripheral air stream 6a such that the combined airstream (6e, 6f) is supplied in a direction that is substantially perpendicular with the plane of the diffuser face la.
- the negative pressure that forms beneath hub la in this instance further facilitates airflow substantially perpendicular with the plane of diffuser face la.
- the guide ring 8 is configured to translate and rotate within the neck 4 of the housing 31.
- a plurality of slots 37 are formed in the wall 39 of the guide ring 8, each of the slots being configured to receive a fixed vane 7 upon translation and rotation of the guide ring 8 from the retracted position towards the advanced position.
- the slots 37 are configured to release a fixed vane upon translation and rotation of the guide ring 7 from the engaged position towards the retracted position.
- the guide ring 8 further comprises a plurality of radially aligned guide vanes 12. Each guide vane 12 is connected to projects away from an internal 41 wall of the guide ring 8.
- each guide vane 12 is complementary in shape to the peripheral air guide surface 9a of the fixed vane peripheral portion 9 such that translation and rotation of the guide ring 8 from the retracted position towards the engaged position causes each guide vane 12 to slide over the first air guide surface 9a of the fixed vanes.
- each guide vane 12 and adjacent second peripheral portion 11 of each fixed vane 7 together form an extended diffuser blade.
- each guide vane 12 is positioned such that it forms an extension of the second peripheral portion 11 of each fixed vane 7 to thereby increase a guidance width (shown as Gl in Fig. 14) of the diffuser blade (i.e. produce a wide diffuser blade).
- each guide vane 12 is positioned over the second peripheral portion 11 of each fixed vane 7 to thereby decrease the guidance width (shown as G2 in Fig. 15) of the diffuser blade (i.e. produce a relatively narrow diffuser blade).
- G2 guidance width
- the embodiment of the present disclosure that includes an adjustment mechanism and secondary adjustable vanes 12 will now be described in further detail with reference to Figs. 5 to 10.
- the diffuser could include a second guide ring that translates along the inside (i.e. along the central axis and positioned adjacent the central hub) of the diffuser.
- the adjustable vanes could extend (i.e. either part way or could span the full length between the guide rings) between the two guide rings to thereby increase the guidance width of the fixed diffuser vanes.
- the guide ring may be split into segments that perform differing functions. Alternative embodiments of the diffuser will be described in relation to Figs. 16-27.
- Fig. 5b is a diagram illustrating a side section view of the ceiling swirl diffuser (S2) shown in Fig. 4a, in which supply air stream 5 flows into the neck 4 of diffuser S2 and onto substantially radially aligned swirl vanes 7 to be discharged from face 1 as a swirling air stream directed substantially parallel (6a" & 6d') to diffuser face la.
- An adjustable guide ring which may be raised 8a or lowered 8b by adjustment mechanism 11 has guide vanes fixedly attached to it, which are raised 12a or lowered 12b as the guide ring is adjusted up or down 8a and 8b, respectively to alter discharge direction from substantially parallel (6a" and 6d') to substantially perpendicular (6b' and 6e) to diffuser face la.
- the adjustable vanes (12a - retracted / raised position, and 12b - engaged / lowered position) have geometric twist of the same helical pitch (P) as the fixed vane geometric twist 19.
- Guide ring (8a - retracted / raised position, and 8b - engaged / lowered position) twists as it is raised and lowered, respectively, to traverse the same helical path as that of the adjoining fixed vanes so that each adjustable vane (12a and 12b) slides along the adjoining fixed vanes within the range of geometric twist 19, to alter discharge direction from substantially parallel (6a" and 6d') to substantially perpendicular (6b' and 6e) to diffuser face la.
- Figures 5c and 5d are section views illustrating the guide ring raised 8a (Fig. 5c) and lowered 8b (Fig. 5d), and that the guide ring has slots 37 of the same angle as the adjoining fixed vane 7 within the range of geometric twist 19.
- Each fixed vane may have trailing edge 7a' .
- Fixedly attached to the upper edge of each slot 37 is a guide vane which may be raised 12a or lowered 12b by sliding along the adjoining fixed vane 7 so that the chord (i.e.
- dimension from leading edge to trailing edge, shown as Gl in Fig. 14) of the combined vane is increased (as represented by width Gl in Fig. 14) by extending the leading edge 12a or decreased (as represented by width G2 in Fig. 15) by retracting the leading edge 12b to increase or decrease the swirl effect imparted upon the air stream, thereby discharging substantially parallel airflow 6a" or substantially perpendicular airflow 6b', respectively, to diffuser face la.
- the surface area of the diffuser blade is increased when the ring is retracted (i.e. a wider expanse of blade surface is provided for air to flow across, which increases the depth of the channel, thereby increasing the degree by which channel redirects the airflow direction.
- the face diameter (Dc) of the diffuser (S2) in accordance with the disclosure may be smaller than the face diameter (Db) of a diffuser of the prior art without compromising stable parallel discharge patterns (6a" and 6d') to face plane la even in freely suspended applications, especially when discharging low airflow rates of low temperature supply air. This allows for a more compact design, reducing the aesthetic impact of diffuser 1 in the space and reducing transport and storage costs of the diffuser.
- the pressure drop of the diffuser 1 in accordance with the disclosure may be smaller than that of a diffuser of the prior art (S) with constant vane angle or vane radius across the length of vane 7, without compromising stable parallel discharge patterns (6a" and 6d') to diffuser face la even in freely suspended applications, especially when discharging low airflow rates of low temperature supply air. This saves fan energy or allows larger airflow rates to be discharged at the same pressure drop produced by diffusers of the prior art.
- the guide ring (8a and 8b) and guide vanes (12a and 12b) may slide up and down along the fixed vanes in the range of geometric twist 19, respectively, altering combined vane chord length by extending 8a or retracting 8b the leading edge to discharge a substantially parallel (6a' ' and 6d') or perpendicular (6b' and 6e) air pattern.
- the substantially parallel (6a" and 6d') and substantially perpendicular (6b' and 6e) patterns are stronger than the substantially parallel 6a and substantially perpendicular 6b patterns of the swirl diffuser of the prior art (S) of equal neck diameter (Da) and airflow rate 5, thereby providing better turndown potential when cooling and better heating penetration.
- Figures 6a to 6d are diagrams illustrating that the guide ring may be reduced in diameter (8c - represents the guide ring in the raised / retracted position, and 8d - represents the guide ring in the engaged / lowered position) and annular neck reducer 13' (e.g. collar) may be located between the guide ring (8c and 8d and the neck 4 to reduce the open area and thereby throttle the airflow 5, whilst allowing discharge direction adjustment from substantially parallel (6c' and 6d') to substantially perpendicular (6b" and 6e) to face plane la, as described in Figs. 5a to 5d.
- annular neck reducer 13' e.g. collar
- the reducer 13' with the guide ring of reduced diameter (8c and 8d) and guide vanes to suit (12a' and 12b') allows diffusers of the same size to be used for a broadened range of airflow rates, thereby providing architects with a substantially uniform diffuser aesthetic for a large range of applications, which is generally preferred. It also reduces tooling costs, as diffuser sizes that are provided for by neck reducers with smaller guide rings may be skipped, and reduces the variety of diffusers that need to be stocked, as standard guide rings (12a and 12b) may easily be swapped for neck reducers 13' and guide rings of reduced diameter (8c and 8d) with associated adjustable vanes (12a' and 12b').
- Figs. 7a to 7c show the adjustment mechanism in the raised / retracted position, are illustrates a bottom, a truncated top, and a side section view through the truncation, respectively, of an embodiment of the disclosure with twenty substantially radially aligned vanes 7, each with a peripherally located range of geometric twist 19 and trailing edge 7a' , bell mouth 2, neck 4, and substantially flush face 1 with central fastening hole .
- Guide ring 8a and guide vanes 12a are shown in the raised position to discharge an air stream
- FIGs. 8a to 8c show the adjustment mechanism in the lowered / engaged position, and illustrates a bottom, a truncated top, and a side section view through the truncation, respectively, of the embodiment of the disclosure shown in figure 7 with guide ring 8b and guide vanes 12b shown in the lowered position to discharge an air stream substantially perpendicular to face plane la.
- Figs. 9a to 9c are diagrams illustrating a bottom, a truncated top, and a side section view through the truncation, respectively, of an embodiment of the disclosure with twenty substantially radially aligned vanes 7, each with a peripherally located range of geometric twist 19 and trailing edge 7a' , bell mouth 2, neck 4, and substantially flush face 1 with central fastening hole , as shown in figure 7.
- Reducer 13' , reduced guide ring 8c and guide vanes 12a' are shown in the raised position to discharge an air stream of reduced airflow rate substantially parallel to face plane la.
- Figures 10a to 10c are diagrams illustrating a bottom, a truncated top, and a side section view through the truncation, respectively, of the embodiment of the disclosure shown in figure 9 with reduced guide ring 8d and guide vanes 12b' shown in the lowered position to discharge a reduced air stream substantially perpendicular to face plane la.
- Figures 11a and 1 lb are diagrams of a section showing the end view of a substantially radial vane 7 of the embodiment in figure 6, illustrating the range of geometric twist 19, the cambered leading edge 7c, the trailing edge 7a, as well as the neck 4, bell mouth 2, and face plane la.
- the peripheral and proximal vane angles of the range of geometric twist 19, relative to face plane la, are approximately 38° and 48°, respectively.
- the vane angle abutting hub lb is approximately 48°, and the steepest vane angle is approximately 51°.
- the neck 4 to hub lb ratio is approximately 2.7: 1.
- the ratio of the peripheral and proximal diameters of the range of geometric twist 19 is approximately 1.4: 1.
- the ratio of the neck 4 to trailing edge 7a varies from approximately 50: 1 to 40: 1 at the hub lb and neck 4 diameters, respectively.
- Figures 12a and 12b are diagrams of a section showing the end view of a substantially radial vane 7 of the embodiment in figure 8, illustrating the vane angles as described in figure 11 and showing that the cambered leading edge of fixed vane 7 has been removed and the trailing edge 7a has been shortened.
- Guide ring 8b with guide vane 12b is in the lowered position.
- Adjustable vane 12b has helical geometric twist of the same pitch as that of fixed vane 19, and additionally has a cambered leading edge 12c' .
- the ratio of the neck 4 to trailing edge 7a is approximately 90: 1.
- Figures 13a and 13b are diagrams of the same vane section shown in Fig. 12 with the guide ring 8b and adjustable vane 12b in the raised position.
- a single guide ring is shown that translates along the periphery of the diffuser. It will be apparent to a person skilled in the art that many different configurations could also be implemented.
- the diffuser could include a second guide ring that translates along the inside (i.e. along the central axis and positioned adjacent the central hub) of the diffuser.
- the guide ring could be segmented.
- Fig. 16 shows a diffuser 100 having a segmented guide ring 101.
- the diffuser 100 is configured to vary the discharge direction of the supplied airstream between a first direction that is substantially inclined to the diffuser face (see Figs. 21a-b) and a second direction that is substantially perpendicular to the diffuser face (see Figs. 18a-b).
- the diffuser 100 is also configured to vary the throw, measured substantially perpendicular to the diffuser face, of the supplied airstream between a first relatively long throw (see Figs. 18b & 21a) and a second relatively short throw (see Figs. 18a & 21b).
- Arrow A in Fig. 16a denotes the oncoming air supply to the diffuser (i.e.
- Fig. 16a is a perspective view of the diffuser 100 from the air intake side of the diffuser.
- the guide ring includes a segmented guide ring 101.
- a first guide ring segment, in the form of a direction adjustment mechanism 111 is configured to control the direction of the discharged supply air stream.
- a second guide ring segment, in the form of a throw adjustment mechanism 113 is configured to control the throw of the discharged supply air stream.
- the length of the direction adjustment ring segment 111 is equal to or shorter than the length of the throw adjustment ring segment 113.
- the direction adjustment ring segment 111 is approximately half the length of the throw adjustment ring segment 113 (i.e.
- the direction adjustment ring segment 111 is approximately one third of the circumferential length of the complete ring and the throw adjustment ring segment 113 is approximately two thirds of the circumferential length of the complete ring 101).
- the ratio of lengths of the first segment to second segment may vary in dependence on the size and intended use of the diffuser.
- the operation of the guide ring segments 111, 113 is similar to the guide ring described with reference to Figs. 4- 15. However, importantly, the ring segments 111,113 are able to translate and rotate along and about the central axis of the diffuser independently of one another.
- the direction adjustment guide ring segment 111 is able to translate along the central axis of the diffuser (i.e. an axis perpendicular to the diffuser face positioned at the centre of the diffuser) between a retracted position and an advanced position. In the retracted position, the direction adjustment guide ring segment 411 is positioned such that the channels 115 between adjacent diffuser vanes 117 are unobstructed by the direction adjustment guide ring segment 111.
- the direction adjustment guide ring segment 111 is positioned away from the diffuser intake 118 (i.e. towards the diffuser face 124) such that it obstructs the flared exit 120 between the diffuser neck 122 and the diffuser face 124.
- a proximal air stream i.e. an air stream that is discharged through a portion of the channel 115 that is disposed towards the centre of the diffuser is able to be induced by a peripheral air stream (i.e. an air stream that is discharged through a portion of the channel 115 that is disposed towards the periphery of the diffuser).
- a combined air stream is formed that is supplied to the space in a direction that is substantially inclined to the central axis of the diffuser.
- the direction adjustment guide ring segment 111 rotates about the central axis of the diffuser upon translation between the advanced and retracted positions. Rotation of the direction adjustment segment 111 during translation allows the guide ring to slide over diffuser fixed vanes 117.
- the throw adjustment guide ring segment 113 is also able to translate between retracted and engaged positions to alter the cross-sectional area of the diffuser and thereby adjust the throw of the supply air stream.
- the throw guide ring segment 113 effectively reduces the cross-sectional area of the diffuser face and the spread of the discharged air by cutting off the airflow at the periphery of the diffuser from discharging through flared exit 120.
- the spread of the discharged airstream is reduced, thereby concentrating the airstream, which therefore has an increased throw relative to when the throw adjustment ring segment 113 is in the retracted position
- Figs. 16a-b show both the direction adjustment guide ring segment 111 and the throw adjustment guide ring segment 113 in substantially retracted positions.
- Fig. 16b shows a cross-section through the diffuser of Fig. 16a.
- the discharge direction of supply air 110a shown in Fig. 18a corresponds with the retracted positions of the direction 111 and throw 113 adjustment guide ring segments shown in Figs. 16a-b.
- the negative pressure that forms downstream of the central hub 112 assists in preventing the discharged air from spreading excessively by drawing the discharged air towards the centre of the diffuser.
- Figs. 16a-b show the discharge direction guide ring 111 slightly more strongly retracted than the throw adjustment guide ring 113.
- the air discharged by the discharge direction segment 111 causes the air discharged by the discharge direction segment 111 to be biased with a stronger incline than the discharged air from the throw adjustment segment 113.
- the downward incline of the air discharged by the discharge direction segment induces the air discharged by the throw adjustment segment to also have a downward incline.
- the combined air stream 110a is inclined downwards relative to the diffuser face 124 in the form of an asymmetrical swirling airstream relative to the diffuser central axis.
- both the direction adjustment and throw adjustment ring segments further comprise a plurality of substantially radially aligned guide vanes 123.
- the guide vanes are structurally similar to the guide vanes described with reference to Figs. 4 to 15.
- the guide vanes 123 may or may not include a geometric twist across their length.
- throw adjustment guide ring segment 113 is shown with respective guide vanes 123 attached to it that slide over respective fixed vanes 117, which may or may not include a geometric twist across their length.
- each guide ring segment 111 and 113 with its respective guide vanes 123 results in a substantially neutral net change in pressure loss. This is because retracting a guide ring 111 or 113 reduces the pressure loss as the respective airflow channels 115 are opened to the flared exit 120, whilst the simultaneous extension of the respective guide vanes 123 increases the pressure loss by a similar amount; and vice versa. The net result is a substantially zero change in pressure loss regardless of the discharge direction or throw adjustment settings. It will be apparent to a person skilled in the art that when equipped with guide vanes
- guide rings 111 and/or 113 may be configured not to obstruct flared exit 120 when in the advanced position, or to fully obstruct flared exit 120 even in the retracted position, as in such embodiments the retracted and advanced positions of the guide ring relative to the flared exist merely compliment the effect of the guide vanes on the direction of the air discharged by each channel 115.
- Fig. 17a-b show the direction adjustment guide ring segment 111 in the retracted position and the throw adjustment guide ring 113 segment in the advanced position.
- the resultant discharge of the diffuser is strongly inclined relative to the central axis of the diffuser face with long throw (see airflow pattern 110b shown in Fig. 18b).
- Fig. 19a shows the diffuser 100 with the direction adjustment guide ring segment 111 in the advanced position and the throw adjustment guide ring segment 113 in the retracted position.
- Fig. 19b shows a cross section through the diffuser for Fig. 19a.
- the supply air is discharged with relatively short throw in a direction that is substantially perpendicular to the diffuser face.
- the resultant discharge of the diffuser is substantially perpendicular to the face of the diffuser face with short throw (see airflow pattern 1 lOd shown in Fig. 21b).
- the discharge direction of the supply air stream can be altered by retracting and advancing the direction adjustment ring segment 111. For example, in a side blow
- the first guide ring segment 111 would typically be retracted to direct the air towards the floor in heating applications (e.g. Figs. 18a-b) and advanced to direct air with less downward inclination or substantially parallel to the floor in cooling applications (e.g. Figs. 21a-b).
- Fig. 20a show both the direction 111 and throw 113 guide ring segments in the advanced position.
- Fig. 20b shows a cross section through the diffuser of Fig. 20a.
- the resultant discharge direction of the diffuser is substantially perpendicular to the diffuser face (as shown in Fig. 21a).
- the throw guide ring segment 113 effectively reduces the cross-sectional area of the diffuser face and the spread of the discharged air by cutting off the airflow at the periphery of the diffuser from discharging through flared exit 120.
- the respective guide vanes 123 are retracted, thereby reducing the width of the respective channels 115, and hence reducing the inclination of the discharged air.
- the direction and throw adjustment rings can be independent rings of varying radius.
- alternative embodiments of the diffuser include direction and throw guide ring segments having different radii.
- some embodiments of the diffuser include guide vanes on the outer wall of the guide ring in lieu of the inner wall.
- some embodiments of the diffuser include one or more baffles, which may be in the form of a perforated plate in the neck of the diffuser, to restrict airflow to at least some of the channels 415 that discharge the throw control air stream.
- Figs. 22-28 show some of the alternative embodiments of the diffuser (400, 500, 600, 800 & 900). In another form, shown in Fig. 16a-b, neither the direction adjustment ring segment
- Fig. 16a shows the direction guide ring segment 411 in the retracted position and the throw guide ring segment 413 in the advanced position, thus producing a supply air pattern that is inclined relative to the diffuser central axis with long throw.
- the direction adjustment ring 511 has a smaller radius than the throw adjustment ring 513. Both the direction adjustment ring 511 and throw adjustment ring 513 translate along the central axis A of the diffuser between the advanced and retracted positions. Translation of the direction adjustment ring 511 varies the discharge direction of the supply air.
- the direction adjustment ring 511 includes, in a sector, guide vanes 523 that are similar to those described in relation to Figs. 14 & 15; these assist to direct air at an acute angle relative to the central axis A of the diffuser.
- An advantage of this embodiment is that the throw adjustment guide ring 523 is positioned about the full circumference of the diffuser face (i.e. not a sector of the
- the diffuser 500 may also include a perforated plate 550 (shown in Fig. 24).
- the perforated plate advantageously assists to throttle a portion of the airflow, thereby reducing the velocity of the airflow through the channels of the diffuser that are positioned adjacent to (i.e. lie directly downstream of) the perforated plate 550.
- the positioning of the perforate plate 550 increases the momentum of the remaining portion of the airflow, which includes - or may be restricted to - the discharge direction adjustment airstream, thereby increasing the dominance of the discharge direction adjustment airstream on the combined airstream so as to increase the effectiveness of altering discharge direction of the combined airstream by means of altering the discharge direction airstream.
- the perforated plate 550 is positioned away from the first discharging arrangement (i.e. the mechanism of the diffuser that controls the discharge direction of the airflow).
- the first discharge arrangement is the portion 552 of the discharge direction guide ring 513 that includes the guide vanes 523.
- Fig. 25 shows a diffuser 600 having a direction adjustment ring 611 with a smaller radius than the throw adjustment ring 613. Both the direction adjustment ring 611 and throw adjustment ring 613 translate along the central axis of the diffuser between the advanced and retracted positions. Translation of the direction adjustment ring 611 varies the discharge direction of the supply air. Translation of the throw adjustment ring 613 varies the throw of the supply air.
- the direction adjustment ring 611 includes, in a sector, guide vanes 623 that are similar to those described in relation to Figs. 14 & 15; these assist to direct air at an acute angle relative to the central axis of the diffuser.
- the throw adjustment guide ring 613 also includes guide vanes 623 disposed about the internal circumference of the ring. Similar to the embodiment disclosed in Figs. 23 & 24, the diffuser 600 also includes a perforated plate 650.
- Fig. 26 shows a further embodiment of the diffuser of Figs. 23 & 24.
- the diffuser 500 also includes a perforated plate 550 positioned within the neck of the diffuser.
- Fig. 27 shows a diffuser 800 having a direction adjustment ring segment 811 with a smaller radius than the throw adjustment ring segment 813.
- both the direction adjustment ring segment 811 and the throw adjustment ring segment 813 include guide vanes 823 and the diffuser 800 includes a perforated plate 850 in the neck of the diffuser 800.
- Fig. 28 shows a diffuser 900 having a direction adjustment ring 911 with a smaller radius than the throw adjustment ring 913.
- the direction adjustment ring 911 includes guide vanes 823 disposed about the external wall 960 of the direction adjustment ring 911 and the diffuser 900 includes a perforated plate 950 in the neck of the diffuser 900.
- An air delivery system incorporating the diffuser described herein provides the potential for substantial energy savings and more effective performance, as well as for improved thermal comfort, discharge direction control, reduced capital cost and enhanced aesthetics.
- HVAC systems that deliver supply air to spaces via diffusers with vanes that include at least a portion of geometric twist of constant helical pitch, in accordance with the disclosure, may offer lower pressure drop and may be designed to operate with variable speed drive fans or variable air volume (VAV) systems, including ones operating with low temperature supply air in which the supply-to-room temperature differential is as great as -16 K, to reduce airflow during periods of low thermal load, thereby saving fan energy, as a diffuser as described by the disclosure, when configured to discharge air largely horizontally, can have the supply air turned down as low as 25% (from a total operating pressure of 35 Pa including the pressure drop of a side-entry connection box), which is a far lower airflow rate than is typical of the prior art, whilst maintaining stable and largely horizontal discharge. This provides substantial potential for increased fan energy savings. Additionally, the maximum airflow rate that may be discharged by a diffuser as described by some VAV systems, including ones operating with low temperature supply air in which the supply-to-room temperature differential is as great as -16 K, to
- embodiments of the disclosure is greater than that of a comparable diffuser of the prior art, thereby potentially allowing a smaller number of diffusers to be used, or a smaller diffuser face size to be selected, hence reducing capital costs and improving aesthetics.
- Embodiments of the disclosure allow the diffuser to provide discharge direction adjustment that improves occupancy zone air temperature control, increases heating efficiency, and reduces uncontrolled airflow rate fluctuations due to system supply air pressure changes, thereby improving both occupant comfort and system efficiency.
- the stable discharge direction adjustment and ability to modulate the discharge direction pattern between substantially parallel and substantially perpendicular to the diffuser face plane allow fine tuning of the air pattern to the requirements of the space.
- Substantially constant pressure drop across the range of discharge direction adjustment maintains substantially constant airflow rates across each diffuser and prevents fan surging, benefiting stable zone
- Embodiments of the disclosure have a substantially flush diffuser face and vanes, with the number of vanes being 20 or more. Furthermore, the diffuser face may be substantially flush mounted to a solid ceiling without compromising discharge direction adjustment of the discharged air stream. This provides a visually appealing aesthetic with substantially flush surfaces and minimal gap sizes between vanes.
- the fixed discharge and adjustable discharge embodiments of the disclosure share common manufacturing processes, such as the tools to stamp the vanes, thereby saving on tooling and manufacturing costs.
- the fixed discharge and adjustable discharge embodiments of the disclosure have a similar aesthetic, thereby allowing both to be used within the same or visually linked spaces without clashing visually.
- Embodiments of the disclosed diffuser provide a compact design.
- the diffuser depth (intake to discharge face dimension measured along the diffuser central axis) may be small. This compact design allows for installation in restricted spaces. It may also reduce the cost of the diffuser by reducing storage, shipping and fabrication costs.
- the side-blow diffuser design may be a variation of a ceiling diffuser design, which may be available in five nominal neck diameters, viz. 250 mm, 355 mm, 500 mm, 710 mm and 1000 mm.
- Shared tooling, components and mechanisms expands the range of neck sizes for which the side-blow diffuser is commercially viable and hence available, broadening the range of applications for which it may be used, which can range from small spaces with small airflow rates of approximately 250 L/s per diffuser and horizontal throws of approximately 10 m, to extremely large spaces requiring large airflow rates of approximately 4000 L/s per diffuser and horizontal throws of approximately 40 m.
- the side-blow diffuser is of matching design and may therefore be used within the same space without clashing visually with the ceiling diffusers. This is architecturally desirable.
- the side-blow diffuser is a swirl diffuser, its highly inductive discharge rapidly breaks down the velocity of the discharged airstream, strongly diluting this with induced room air, thereby simultaneously increasing the mass flow rate of the supply airstream.
- the supply air stream therefore, has a high mass flow rate, which is able to traverse long throws, and travels at low velocity, which is also suitable for short throws and for draught-free air motion in the space.
- the side-blow diffuser is, therefore, suitable for a wide range of applications, including long and short throws, as well ones where draught-free air motion is required (both for comfort and to prevent lighting or signage from swinging in the
- the strong dilution of the discharge air with room air also substantially equalises the supply air stream temperature with room temperature, realising substantially uniform temperature distribution in the space. These factors improve overall temperature distribution, comfort levels, operational efficiency and the range of spaces in which the diffuser may be used. They also allow larger diffusers to be used, each discharging a larger airflow rate, than would otherwise be possible with non-swirl discharge. This has the potential to reduce overall building costs.
- the mechanism that both translates and rotates the discharge direction mechanism for the side-blow diffuser described herein may be shared with the discharge direction mechanism used for the ceiling swirl diffuser. This reduces the cost of equipping the diffuser with discharge direction adjustment, especially where such adjustment is thermally or electrically activated.
- embodiments of the diffuser provide relatively neutral pressure loss throughout the discharge direction adjustment range. This may be important for diffusers that are part of a ducted system or common plenum, as neutral pressure characteristics across the discharge direction adjustment range will ensure that discharge direction adjustment will not affect the air balancing of the system, especially where direction adjustment is changed seasonally, or is automated via thermal or electric actuators.
- Figs. 29a-b show side sectional views of an embodiment of the ceiling swirl diffuser that is similar to that shown in Fig. 5b, in which the supply air stream 5 flows into the neck 4 of the diffuser and onto the substantially radially aligned swirl vanes 7. The air is discharged from the diffuser face la as a swirling air stream that is directed substantially parallel to diffuser face la.
- An adjustable guide ring which may be raised 8a or lowered 8b by an adjustment mechanism (not shown), has guide vanes 12a-b fixedly attached to it.
- the guide vanes are raised 12a (position as shown in Fig. 29a) or lowered 12b (position as shown in Fig. 29b) as the guide ring is adjusted between the raised and lowered positions.
- the raised and lowered positions are relative to a guide ring plane 1* that is parallel to the diffuser face la. This movement of the guide ring alters the swirl discharge direction from substantially parallel 6a" (see Fig. 29a) to substantially perpendicular 6b' or approaching perpendicular (see Fig. 29b) to the diffuser face, respectively.
- the paths of travel (represented by arrows T and T') of the guide vanes 12a-b between the guide ring raised 8a and guide ring lowered 8b positions are at an acute angle (represented by ⁇ in Figs. 29a-b) relative to guide ring plane 1*.
- Swirl vanes 7 are also at acute angle (represented by ⁇ in Figs. 29a-b) relative to guide ring plane 1 *.
- Angle ⁇ is less, generally by approximately 5 °, than angle ⁇ .
- the guide ring 8a-b includes guide slots 12b, each fashioned to slot around corresponding swirl vane 7 when the guide ring is lowered 8b.
- the guide slots in this embodiment are relatively wide at their opening (towards the diffuser face) and relatively narrow at their closure (away from the diffuser face) to accommodate the difference in angle between the swirl vanes 7 and the guide vanes 12a-b.
- the embodiment shown in Figs 29a-b may provide one or more of the following advantages: 1.
- Swirl vane trailing edge 7a' may have an increased width w relative to that of the embodiment shown in Figures 5c and 5d, generally by approximately 20%, thereby providing stronger deflection of the discharge direction of air to substantially parallel 6a" to guide ring plane 1* when the guide ring is in the raised position 8a.
- This allows the maximum supply-to-room temperature differential in cooling mode to be increased and/or the minimum airflow rate in cooling mode to be decreased whilst maintaining stability of the substantially parallel 6a" discharge pattern.
- This is advantageous in preventing diffuser dumping at low airflow rates, such as in noise sensitive or VAV applications.
- fan energy savings may be achieved by reducing fan speed during cooling mode; and
- a stronger perpendicular discharge direction 6b' of air may be achieved when the guide ring is in the lowered position 8b as the guide vane 12b substantially directs airflow 6b' away from swirl vane trailing edge 7a' , thereby reducing the degree to which the airflow is deflected by swirl vane trailing edge 7a'towards guide vane plane 1*.
- This allows the maximum permissible heating supply-to-room temperature differential to be increased and/or the supply air rate required at a given heating supply-to-room temperature differential to achieve penetration of the warm supply air down to floor level to be decreased, thereby achieving improved heating effectiveness and/or fan energy savings, respectively;
- Swirl blade angle ⁇ may be steeper than in the embodiment shown in Figs. 5c and 5d, generally by approximately 5 °(to achieve a peripheral swirl vane angle ⁇ of
- Figs. 30a-c show views of an embodiment of the diffuser shown in Fig. 29a.
- Figs. 3 la-c show views of an embodiment of the diffuser shown in Fig. 29b.
- Figs. 32a-b show an embodiment of a swirl diffuser whereby filtered and conditioned supply air 5 discharged by swirl vanes 7 as swirling air stream 6 induces room air Ra to flow along diffuser hub lb.
- Room air Ra often has higher moisture content relative to the supply air 5.
- room air Ra usually contains dirt particles, especially of organic origins (dead skin cells in particular). The relatively high moisture content and presence of dirt particles in the room air Ra can lead to the formation of condensation on surfaces of the diffuser 1 during cooling mode and/or to "smudging". Smudging is the deposit of dirt on surfaces of diffuser 1.
- Avoiding smudging may be particularly important in health care and restaurant facilities, where dirty diffusers may create the impression of uncleanliness, especially as the appearance of smudge marks on the diffuser face often causes building occupants to believe that the air conditioning or ventilation system is supplying dirty air and that the establishment is dirty. This causes complaints about the air conditioning system, and creates a negative psychological impact on occupants due to the perception that they are visiting, working, are receiving medical treatment in, or are eating in a building that not only has poor indoor air quality but is dirty, which may lead to lower worker morale and reduced productivity, as well as reduced customer patronage or increased perception of illness and poor health.
- the room air Ra in the air conditioned or ventilated space often has a high moisture content, such as in applications with dense occupancy (breathing releases water vapour) and in many spaces with high levels of infiltration of moist outdoor air, such as in the tropics.
- the supply air temperature is lower than that of the room air Ra then the diffuser face temperature may drop below the dew point temperature of the room air Ra. This results in condensation occurring on those surfaces of the diffuser la that the room air Ra comes into contact with, such as the hub lb of the diffuser and the low pressure regions of the diffuser vanes (typically portions of the trailing edges 7a' closest to the hub).
- Swirl diffusers are a particularly effective diffuser for the supply of air at lower than normal supply air temperatures, as the particularly high induction ratios achieved by swirl diffusers strongly dilute the supply air with room air, thereby preventing dumping into the space and reducing the threat of draughts.
- Low supply air temperature systems are increasing in popularity due to the increased fan energy savings that they achieve, as lower air quantities are required with low temperature supply air systems than with conventional air conditioning systems.
- Swirl diffusers are, therefore, increasingly becoming prone to condensation issues, especially as the popularity of low supply air temperature systems spreads to the tropics. Condensation on the diffuser surface is unsightly and is unhygienic, as it may lead to the formation of mould or fungus on the diffuser.
- mould and fungus may be exacerbated by "smudging" - by the deposit of dirt onto these very same regions of the diffuser - as this dirt usually contains organic material.
- Organic material plus condensation (i.e. water) feed the mould and fungus.
- Mould and fungus spores are well-known causes of "sick building syndrome", which refers to buildings that are characterised by unusually high absenteeism rates due to occupant illness or lack of wellbeing. As human resources are usually the biggest expense by far for most companies, avoiding sick building syndrome is of particular concern to many building owners and tenants.
- Condensation may also lead to premature ageing of the diffusers, in particular to the formation of rust on the diffusers, and it may lead to water droplets falling from the ceiling, causing not only a potential slip hazard but also requiring periodic mopping of the floor or even the installation of drainage, especially in tropical regions.
- Figs. 32c-e show another embodiment of a swirl diffuser whereby the hub lb incorporates a perforated portion P through which a portion of supply air 5 is discharged as screen air stream 6' .
- the diffuser may be similar to the diffusers detailed with respect to Figs. 1 to 32a-b.
- the diffuser may be a regular swirl diffuser having fixed vanes that extend radially from a central hub lb that is substantially flush with the diffuser face.
- a perforated hub can be used to reduce smudging on a swirl diffuser that has a substantially flush face, especially if the hub is relatively large (as a proportion of the diffuser face).
- a larger hub can allow a more effective and thicker so-called air "screen" to be discharged, thereby better minimising smudging.
- Swirling air stream 6 induces screen air stream 6' along the face of hub lb in a direction substantially in the plane of diffuser face la, thereby creating an air screen of filtered and conditioned supply air that is low in moisture content and substantially free of dirt particles.
- Screen air stream 6' substantially prevents room air Ra from coming in contact with hub lb and swirl vane trailing edges 7a' , thereby reducing smudging and substantially eliminating condensation along these surfaces. This is especially advantageous in reducing smudging and condensation on diffusers 1 used in applications with high latent loads, such as zones with high infiltration in the tropics, and/or where room air tends to be contaminated, such as in applications with high infiltration (e.g. lobbies) close to roads with traffic (e.g.
- FIG. 32f shows an alternative embodiment, in which guide vanes GV are located upstream of perforated portion P to guide screen air stream 6' along the face of hub lb in a direction substantially in the plane of diffuser face la. While such an arrangement may appear to be advantageous so as to provide stable and effective screening of hub lb and swirl vane trailing edges 7a', even when swirling air stream 6 is too weak to induce screen air stream 6' along these surfaces, this arrangement is, in fact, disadvantageous as zones of low pressure and turbulence are created directly downstream of guide vanes GV. These zones draw in room air Ra such that it comes into contact with portions of hub la, especially on the perforated portion P itself. In other words, spots of smudging and/or condensation may still occur with this embodiment, and may even be exacerbated by it.
- Figs. 33a-b show an embodiment in which a hood H is located upstream of perforated portion P in hub lb, to guide screening air stream 6' to be discharged through perforated portion P in a direction that is substantially parallel to diffuser face la, without creating zones of low pressure that draw in room air Ra to be in contact with parts of perforated portion P or other parts of hub lb or swirl vane trailing edges 7a' .
- Hood H is affixed to the rear of hub lb to form acute angle (shown as angle a in Fig. 33b) with perforated portion P.
- Hood H may include a stepped inlet S within a neck N that may be extended to allow a damper arrangement Dt and D to throttle (damper positions represented as Dt on the left-hand side of Fig. 33a) or to unthrottle (damper positions represented as D on the right-hand side of Fig. 33a), respectively, supply air stream 5 onto swirl vanes 7, creating throttled swirl air stream 6t or unthrottled swirl air stream 6, respectively.
- Throttled air stream 6t may be too weak to effectively induce screen air stream 6' to flow along and hence screen the face of perforated portion P, other portions of hub lb and swirl vane trailing edges 7a' .
- Hood H ensures effective and stable screening of these surfaces from smudging and condensation by screen air stream 6' even when swirl air stream 6t is too low to effectively induce screen air stream along these surfaces.
- the base of hood H may be in the form of a truncated cone of angle a, typically of less than 30°, angle a being defined between the wall of hood H and perforated portion P, with an angle a of approximately 10° being especially effective, and providing a maximum diameter of c in contact with and sealed to perforated portion P.
- the air inlet to hood H as a neck N of diameter e with step S of diameter d and height f such that the ratio of the step area ( ⁇ multiplied by the square of (d divided by 2)) to the neck area ( ⁇ multiplied by the square of (e divided by 2)) is approximately 1.3, and the ratio of the step area ( ⁇ multiplied by the square of (d divided by 2)) to the maximum hood area ( ⁇ multiplied by the square of (c divided by 2)) is approximately 0.5, with the ratio of step height f to maximum hood diameter c being approximately 0.15.
- step S it is advantageous that the ratio of the neck area ( ⁇ multiplied by the square of (e divided by 2)) to the maximum hood area (pi multiplied by the square of (c divided by 2)) is no more than 0.2, preferably less than or equal to 0.1.
- perforated portion P has an open area (i.e. area open to airflow) of between about 10% and 25%, preferably between about 16% and 23%, with a hole diameter of between about 1.8 mm and 5 mm, and with a wall thickness of no more than about 1 mm, preferably no more than about 0.7 mm.
- the low perforated portion open area of between 10% and 25% may be advantageous for one or more of the following reasons:
- the small diameter e of neck N relative to discharge diameter c of hood H in a plane parallel to perforated portion P acts to channel supply air 5 as a unidirectional air stream through neck N in a direction that is substantially perpendicular to perforated portion P and as a jet onto the central portion of perforated portion P.
- Due to its low open area (generally of between 10% and 25%) and small holes (generally of between 1.8 and 5 mm diameter) perforated portion P acts substantially as a baffle plate, causing most of the air jet that hits it as screen airstream 6' to be deflected sharply along the upstream surface of perforated portion P to spread peripherally, whilst only a small percentage of stream 6' penetrates at a relatively steep angle (i.e.
- perforated metal ceiling tiles which usually have an open area of approximately 20% and a perforation size generally of 1.8 mm to 3 mm in diameter, and have a black fleece backing to provide acoustical absorption (this helps deaden the space so that the room doesn't sound too loud).
- a perforated portion P with a larger open area and/or larger perforation size is likely to look too dissimilar to the substantially "closed" look of typical perforated metal pan ceiling tiles and is, therefore, likely to be resisted by architects for aesthetic reasons.
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Abstract
Description
Claims
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
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EP16849962.2A EP3356745B1 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
RS20211344A RS62510B1 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
HRP20211809TT HRP20211809T1 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
CN201680069647.7A CN108369024B (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
US15/764,251 US11149977B2 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
AU2016333157A AU2016333157B2 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
CA3000238A CA3000238C (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
NZ740852A NZ740852B2 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
SI201631378T SI3356745T1 (en) | 2015-09-29 | 2016-09-29 | Air diffuser |
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AU2015903966A AU2015903966A0 (en) | 2015-09-29 | Air Diffuser | |
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AU2016901983A AU2016901983A0 (en) | 2016-05-25 | Air Diffuser | |
AU2016901983 | 2016-05-25 |
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EP (1) | EP3356745B1 (en) |
CN (1) | CN108369024B (en) |
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JP6879458B2 (en) * | 2017-03-15 | 2021-06-02 | 株式会社富士通ゼネラル | Outdoor unit of air conditioner |
CN110319524A (en) * | 2018-03-29 | 2019-10-11 | 文特克加拿大公司 | Air diffuser and its assemble method |
CN110762613B (en) * | 2019-11-29 | 2023-11-17 | 广东美的制冷设备有限公司 | Air conditioner, control method and computer readable storage medium |
WO2022027663A1 (en) * | 2020-08-07 | 2022-02-10 | 深圳市晨北科技有限公司 | Air purifier |
CN114576713A (en) * | 2020-11-30 | 2022-06-03 | 广东美的制冷设备有限公司 | Air diffusing module and air conditioner processing device with same |
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- 2016-09-29 SI SI201631378T patent/SI3356745T1/en unknown
- 2016-09-29 CN CN201680069647.7A patent/CN108369024B/en active Active
- 2016-09-29 US US15/764,251 patent/US11149977B2/en active Active
- 2016-09-29 EP EP16849962.2A patent/EP3356745B1/en active Active
- 2016-09-29 WO PCT/AU2016/050924 patent/WO2017054055A1/en active Application Filing
- 2016-09-29 HU HUE16849962A patent/HUE056340T2/en unknown
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- 2016-09-29 CA CA3000238A patent/CA3000238C/en active Active
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CN114943113B (en) * | 2022-07-26 | 2022-11-01 | 江西少科智能建造科技有限公司 | Method, system, storage medium and device for arranging diffusers in polygonal rooms |
Also Published As
Publication number | Publication date |
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HUE056340T2 (en) | 2022-02-28 |
EP3356745A1 (en) | 2018-08-08 |
EP3356745B1 (en) | 2021-08-25 |
AU2016333157B2 (en) | 2021-12-16 |
EP3356745A4 (en) | 2018-10-10 |
US20180283728A1 (en) | 2018-10-04 |
CN108369024B (en) | 2021-03-02 |
HRP20211809T1 (en) | 2022-03-04 |
CA3000238C (en) | 2023-06-27 |
CN108369024A (en) | 2018-08-03 |
NZ740852A (en) | 2021-05-28 |
AU2016333157A1 (en) | 2018-04-12 |
US11149977B2 (en) | 2021-10-19 |
SI3356745T1 (en) | 2021-12-31 |
RS62510B1 (en) | 2021-11-30 |
CA3000238A1 (en) | 2017-04-06 |
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