WO2017045426A1 - Bimetal spiral steel pipe and manufacturing method therefor - Google Patents

Bimetal spiral steel pipe and manufacturing method therefor Download PDF

Info

Publication number
WO2017045426A1
WO2017045426A1 PCT/CN2016/082936 CN2016082936W WO2017045426A1 WO 2017045426 A1 WO2017045426 A1 WO 2017045426A1 CN 2016082936 W CN2016082936 W CN 2016082936W WO 2017045426 A1 WO2017045426 A1 WO 2017045426A1
Authority
WO
WIPO (PCT)
Prior art keywords
steel strip
pipe
groove
steel
rib
Prior art date
Application number
PCT/CN2016/082936
Other languages
French (fr)
Chinese (zh)
Inventor
战福军
Original Assignee
南京联众建设工程技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京联众建设工程技术有限公司 filed Critical 南京联众建设工程技术有限公司
Publication of WO2017045426A1 publication Critical patent/WO2017045426A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement
    • F16L9/165Rigid pipes wound from sheets or strips, with or without reinforcement of metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/02Rigid pipes of metal

Definitions

  • the invention discloses a steel pipe and a manufacturing method thereof, in particular to a bimetallic spiral steel pipe and a manufacturing method thereof.
  • pipelines are generally used for transportation.
  • Commonly used pipes include cement pipes, plastic pipes, ordinary carbon steel pipes, stainless steel pipes and galvanized steel pipes.
  • the cement pipe is a kind of prefabricated pipe made of cement and steel bar as the material and centrifugal force principle, but it is easy to leak and has poor internal pressure resistance; and the caliber is not large, the general caliber is 3 meters or less; each tube The length is not long, the joints are many, the joint is easy to leak, and the construction is difficult; the foundation must be made first during construction, and the construction cost is high.
  • the plastic pipe is made of plastic resin as raw material, adding stabilizer and other additives, and is extruded in the pipe making machine, which is light in weight, convenient in processing, but has small caliber, poor internal pressure bearing capacity, low mechanical strength and anti-destruction. Poor performance; not resistant to wear, not resistant to high temperatures, easy to age.
  • Ordinary carbon steel pipe is made of carbon steel.
  • the inner wall is not wear-resistant and corrosion-resistant.
  • the caliber cannot be made too much.
  • the wall thickness is greatly increased at large diameters and the cost is high. At present, some provinces in China have clearly banned it.
  • Ordinary carbon steel pipes are used in the water supply project. Stainless steel tubes are too costly.
  • the diameter of galvanized steel pipe can not be too large, and galvanizing is a polluting industry.
  • the galvanized layer is thin, generally less than 0.1mm thick, and is not resistant to abrasion and erosion.
  • existing ordinary bi-metal steel pipe the outer pipe generally adopts ordinary standard steel pipe, the wall thickness is quite thick, does not save material, the inner pipe and the outer pipe are set, easy to delaminate and fall off, and the caliber can not be too large, can only reach 1.2 meters
  • the inner tube should have sufficient thickness to support its shape, and the wall thickness is often greater than 2mm or even 4mm, which does not save material.
  • the applicant has long been committed to research in this field, and has a patent for the patent number 201410477708.6, entitled "A spiral steel pipe with a reinforcing ring and its manufacturing method", in which the reinforcing ring and the main steel pipe Can be made separately and then welded.
  • the pipe body and the reinforcing ring are two separate parts, which are integrally connected by the weld seam. When the reinforcing ring is stressed, the weld is a stress concentration zone with a hidden danger; 2.
  • the winding process In the weld the weld is in the outer side of the processing deformation zone, the weld is stretched, the deformation is large, and it is easy to crack. 3.
  • the first object of the present invention is to provide a bimetallic spiral steel pipe having a large diameter, high strength, improved corrosion resistance and wear resistance;
  • a second object of the present invention is to provide a method of producing the steel pipe.
  • the steel pipe according to the present invention comprises a pipe body, and the surface of the pipe body extends outward to form a convex rib spirally disposed along the outer wall of the pipe, the convex rib forms a groove with the pipe body, and is provided with a cover covering the concave An auxiliary inner steel strip of the groove, a hollow cavity formed between the groove and the auxiliary inner steel strip, and the hollow cavity is filled with concrete.
  • the material of the steel pipe body is carbon steel;
  • the auxiliary inner steel strip can cover the entire inner wall of the pipe, and can also cover part of the inner wall of the pipe;
  • the auxiliary inner steel strip can be selected from special alloy steel, stainless steel, wear-resistant steel, aluminum or Copper, etc., can improve the corrosion resistance of the inner wall of the pipe, and at the same time, the thickness of the main steel can be reduced, and the material cost is reduced.
  • a sealing steel strip for sealing the groove notch is also provided between the auxiliary inner steel strip and the groove.
  • Another steel pipe of the present invention comprises a pipe body, and the surface of the pipe body extends outward to form a rib arranged spirally along the outer wall of the pipe, the pipe body and the rib form a groove, and the groove is provided to block the groove.
  • the rib has a cross section of an omega shape, a groove shape, a wave shape, a semicircular shape, a parabolic shape or a trapezoidal shape.
  • the pipe body is formed by a main steel strip having at least one row of ribs on one side, a groove corresponding to the other surface, and an auxiliary inner steel strip for covering the groove notch.
  • the auxiliary inner steel strip enhances the delivery force of the main steel strip and avoids deformation of the steel strip during winding.
  • the manufacturing method of the bimetallic spiral steel pipe of the present invention comprises the following steps:
  • the main steel strip has a first pair of sides and a second pair of sides, and the main steel strip is bent into a steel strip with a rib, the ribs are spaced along the first pair of sides of the main steel strip, and the second The length of the opposite side is uniform and forms a groove with the main steel strip;
  • the auxiliary inner steel strip is attached to the groove of the main steel strip groove to form a composite steel strip, and a hollow cavity is formed between the convex rib and the auxiliary inner steel strip;
  • step C the steel strip is firstly attached to the groove of the groove of the main steel strip, and then the auxiliary inner steel strip is attached on the plugged steel strip to form a composite steel strip, and then the steel pipe is completed according to the AF step. Production.
  • the invention simultaneously applies the principle of joint force of soil and soil and the principle of concrete steel pipe, and the joint force of pipe and soil
  • the principle is that after the pipeline is buried, the upper load of the pipeline is not supported by the rigidity of the pipeline, but by the interaction between the pipeline and the surrounding earth and stone, the common force effect of the pipe and the soil is formed, and the vertical downward load is formed. It will be converted into the ring-inward pressure of the pipe wall.
  • the working principle of the concrete steel pipe is to fill the hollow steel pipe with concrete, and the superior pressure bearing capacity of the concrete and the surrounding effect of the steel pipe on the concrete greatly enhance the vertical bearing capacity of the steel pipe.
  • the invention combines ordinary carbon steel, stainless steel and concrete organic materials into one body, and fully exerts their respective characteristics and advantages, and bears different roles in the overall structure.
  • the closed shape is formed, the cross-sectional area and the moment of inertia of the steel strip are greatly increased, and the delivery is easy to realize when the coil is rounded, which is convenient for processing; most importantly, the convex rib is directly formed by the tube body, and there is no weld seam between the two. There is no stress concentration zone, no cracking hidden danger; at the same time, the rigidity of the steel pipe is improved, and it is not easy to produce large deformation in the joint force effect of the pipe and soil (that is, the pipe body and the surrounding backfill soil co-deformation), and can be well tolerated by the outside world. Dynamic loads caused by vibration, such as subways, vehicles, etc.
  • auxiliary inner steel strip which can avoid or reduce the corrosion of the main steel pipe by the fluid, the wear and the pollution of the main steel pipe to the fluid, and also the auxiliary inner steel strip is disposed inside the pipe, the main steel
  • the thickness can be reduced again, and the special inner material of the auxiliary inner steel strip greatly improves the anti-corrosion and wear resistance of the steel tube.
  • the radial and circumferential compression resistance of the inner wall of the rib is greatly improved.
  • the ribs and the concrete inside it can withstand the circumferential pressure under the action of the common force effect of the pipe and soil, further improve the overall strength of the pipe body, thereby further reducing the thickness of the main steel, further Reduce material costs.
  • the present invention has the following significant advantages: First, the rib of the outer wall of the tube is integrally formed with the tube body, and there is no weld between the two, and can withstand dynamic load when subjected to dynamic load. Fatigue; secondly, the inner wall of the pipe is provided with a special inner steel strip of specific metal material, which can improve the corrosion resistance and wear resistance of the steel pipe, avoid fluid pollution, and can reduce the thickness of the main pipe body and reduce the material cost.
  • the inner wall of the pipe can also be provided with a sealing steel strip, which forms a hollow cavity with the rib, and can be filled with concrete in the hollow cavity, and the plugged steel strip can also be used to bear the medium in the pipe to assist the inner steel strip. Pressure to prevent the inner steel strip from deforming into the groove; finally, the pipe can be used for conveying water or special media, such as water supply, drainage or corrosive medium, medium with high purity and high temperature The medium, etc., greatly reduces the manufacturing cost.
  • a sealing steel strip which forms a hollow cavity with the rib, and can be filled with concrete in the hollow cavity
  • the plugged steel strip can also be used to bear the medium in the pipe to assist the inner steel strip. Pressure to prevent the inner steel strip from deforming into the groove;
  • the pipe can be used for conveying water or special media, such as water supply, drainage or corrosive medium, medium with high purity and high temperature The medium, etc., greatly reduces the manufacturing cost.
  • Figure 1 is a schematic cross-sectional view of a main steel strip of the present invention
  • FIG. 2 is a schematic structural view of a main steel strip having a convex rib on its surface
  • Figure 3 is a schematic cross-sectional view of a main steel strip having a rib on its surface
  • Figure 4 is a schematic view showing the welding position of the main steel strip and the plugged steel strip of the present invention
  • Figure 5 is a schematic view showing the welding position of the main steel strip, the plugged steel strip and the auxiliary inner steel strip of the present invention
  • Figure 6 is a partial enlarged view of a portion A in Figure 5;
  • Figure 7 is a partial enlarged view of B in Figure 5;
  • Figure 8 is a partial enlarged view of a portion C in Figure 5;
  • Figure 9 is a schematic view showing the spiral winding process of the composite steel strip of the present invention.
  • Figure 10 is a perspective view of the spiral steel pipe of the present invention after being rolled;
  • Figure 11 is a cross-sectional view showing the pipe joint butt welding in the spiral winding process of the steel pipe of the present invention
  • Figure 12 is a partial enlarged view of the portion D in Figure 11;
  • Figure 13 is a schematic view showing the overall structure of a single-section steel pipe of the present invention.
  • Figure 14 is a schematic cross-sectional structural view of a steel pipe of the present invention.
  • Figure 15 is a schematic longitudinal sectional view of the present invention.
  • Figure 16 is a schematic cross-sectional view showing the inner wall of the present invention completely covering the inner steel strip of the auxiliary inner steel strip;
  • Figure 17 is a schematic cross-sectional view showing a portion of the inner wall portion of the present invention covering the auxiliary inner steel strip.
  • the steel pipe of the present invention comprises a pipe body 100, comprising a pipe body 100, the surface of the pipe body 100 extending outwardly to form a rib 102 spirally disposed along the outer wall of the pipe body, the pipe body 100 and the rib 102 forming a groove 103, auxiliary
  • the inner steel strip 200 covers the groove notch position, the hollow cavity 300 is formed between the groove 103 and the auxiliary inner steel strip 200, and the hollow cavity 300 is filled with the concrete 400.
  • the outer wall of the tube has a convex rib structure, which can greatly improve the moment of inertia of the main body of the main body, and the moment of inertia is much higher than that of the general reinforcement method, and the bearing capacity is improved, so that the wall thickness ratio of the main steel strip formed into the tube body is increased.
  • the wall thickness of the steel pipe is greatly reduced, and the material cost is reduced.
  • the thin steel plate can be delivered when the main steel strip is wound, and the winding process is broken.
  • the ribs may have an omega shape, a groove shape, a wavy shape, a semicircular shape, a parabolic shape or a trapezoidal shape.
  • the invention is a bimetallic spiral steel pipe, wherein the “bimetal” means that the steel pipe main body and the auxiliary inner steel strip are respectively made of two kinds of metal materials.
  • the auxiliary inner steel strip can cover the entire inner wall of the pipe or cover part of the inner wall of the pipe.
  • the inner wall of the covering part of the tube is the position of the notch covering the groove of the tube body, thereby forming a hollow cavity.
  • the auxiliary inner steel strip is made of a specific metal material including, but not limited to, special alloy steel, stainless steel, wear-resistant steel, aluminum or copper, which can improve the corrosion resistance and wear resistance of the inner wall of the pipe, and avoids fluid pollution.
  • the thickness of the main steel can be reduced again, and the material cost is reduced.
  • the auxiliary inner steel strip can also enhance the delivery force when the main steel strip is wound, and avoid deformation of the main steel strip during winding.
  • the main body of the steel pipe can be made of ordinary carbon steel with low price, and the cost can also be reduced.
  • a sealing strip 500 for sealing the groove notch is also provided between the auxiliary inner steel strip and the groove.
  • the plugged steel strip seals the groove formed on the inner wall of the main steel pipe, and on the other hand, can bear the pressure of the medium inside the pipe on the auxiliary inner steel strip, and prevents the auxiliary inner steel strip from being deformed into the groove; Including but not limited to special alloy steel, stainless steel, wear-resistant steel, aluminum or copper and other metal materials.
  • filling the hollow cavity with plain concrete or reinforced concrete can enhance the overall radial and circumferential compression resistance of the pipe body, so that the wall thickness of the main steel strip is thinner than the thickness of the general steel pipe, thereby further reducing The cost of the material.
  • the steel pipe of the invention is mostly used for conveying special media, such as corrosive medium, medium with high purity and high temperature medium, etc., can be used for water supply pipe or drainage pipe; conveying sand and dust; urban sewage and industry Sewage; chemical fluid; high temperature medium; seawater pipeline; water collection pipe; other pipelines conveying special media.
  • the lower part of the pipe (water or other media parts) is susceptible to corrosion and should be protected to form another steel pipe.
  • the steel pipe includes a pipe body, and includes a pipe body 100.
  • the surface of the pipe body 100 extends outward to form a rib 102 spirally disposed along the outer wall of the pipe body.
  • the pipe body 100 forms a groove 103 with the rib 102, and is provided with a seal. Blocking the steel strip of the groove slot, forming a hollow cavity between the groove and the plugged steel strip, and filling the hollow cavity with concrete, and at the same time, being disposed on the inner wall of the tube below the water line Auxiliary inner steel strip.
  • the invention can produce a steel pipe with a large diameter (up to a diameter of 8 meters or more); when it is used as a buried pipe, the force sharing effect of the pipe and the soil is utilized, and the concrete and the concrete inside thereof are mainly subjected to the pressure.
  • the diameter is too large (D>4m)
  • the buried soil can reach a depth of 10 to 35 meters.
  • the manufacturing method of the bimetallic spiral steel pipe of the present invention comprises the following steps:
  • the main steel strip 101 has a first pair of sides 107 and a second opposite side 108, and the main steel strip 101 is bent into a steel strip with a rib 102 along the first side of the main steel strip 101. 107 spacing, and the length of the second pair of sides 108, and forming a groove 103 with the main steel strip 101;
  • the auxiliary inner steel strip is attached to the groove of the main steel strip groove to form a composite steel strip, and a hollow cavity is formed between the convex rib and the auxiliary inner steel strip;
  • step C the steel strip is firstly attached to the groove of the groove of the main steel strip, and then the auxiliary inner steel strip is attached on the plugged steel strip to form a composite steel strip, and then the steel pipe is completed according to the AF step. Production.
  • Embodiment 1 The inner wall completely covers the tube of the auxiliary inner steel strip
  • the spiral tube forming machine adjusts to a suitable forming angle according to the diameter of the spiral welded steel pipe to be produced.
  • the main steel strip 101 is subjected to rust removal and shot peening, it is rolled into a cross-sectional shape of a downward projection (quantity and size set according to actual conditions) having a regular pitch by a forming unit, in the present invention Referring to the "bumps 102", correspondingly, grooves 103 are formed over the ribs 102, and then the weld cuts 104 are machined on both sides of the main steel strip, as shown in Figures 1-3.
  • a number of plugged steel strips 500 are placed over the notch locations of the groove 103 formed by the main steel strip, and the two are welded together to form a closed hollow cavity 300, as shown in FIG.
  • a plurality of (the number is set according to actual conditions) auxiliary inner steel strips 200 are laid side by side, and the auxiliary inner steel strip 200 is unwound, leveled and trimmed.
  • a strip of a specific metal material having a certain width after the process, a gap of 1-2 mm is left between the adjacent auxiliary inner strips 200, and at the same time, the sides of the auxiliary inner strip 200 are slightly shorter than the main strip 101. length.
  • the gas shielded welding will be used to weld the adjacent auxiliary inner steel strip 200 to the same portion of the main steel strip 101 in the same position, and the both sides of the auxiliary inner steel strip 200 are welded to the main steel strip 101, before welding, in the auxiliary.
  • the steel belt is opened with a small hole to extract the air and moisture in the interlayer, and then the small hole is sealed and smoothed, so that the rust prevention of the inner wall of the interlayer is facilitated, so that the main steel tube and the auxiliary inner steel tube are fitted together, as shown in Fig. 5-8. As shown, a composite steel strip is obtained in this way.
  • the composite steel strip formed as described above is fed to a winding mechanism 700 (1#roll 701, 2#roll 702, 3#roll 703) for spiral winding, as shown in Figs. 9-10.
  • the spiral welds 105 between the pipe joints and the pipe joints are welded by submerged arc welding, as shown in Fig. 11-12.
  • the parts to be welded between the pipe joints and the pipe joints are processed.
  • the Y-shaped groove is suitable for different welding methods for different materials.
  • the coil is formed into a bimetallic spiral welded steel pipe as shown in FIG.
  • Embodiment 2 The inner wall portion covers the pipe body of the auxiliary inner steel strip
  • the spiral tube forming machine adjusts to a suitable forming angle according to the diameter of the spiral welded steel pipe to be produced.
  • the main steel strip 101 is subjected to rust removal and shot peening, it is rolled into a certain pitch gauge through a forming unit.
  • the cross-sectional shape of the downward projection (the number and the size are set according to actual conditions) is referred to as "the rib 102" in the present invention, and correspondingly, the groove 103 is formed above the rib 102, and then in the main steel strip.
  • the welded section 104 is machined on both sides.
  • a number of the blocked steel strips 500 are laid at the notch positions of the grooves 103 of the main steel strip, and the two are welded to form a closed hollow cavity 300, thus obtaining a composite steel strip.
  • the composite steel strip formed as described above is fed to a winding mechanism 700 (1#roll 701, 2#roll 702, 3#roll 703) for spiral winding.
  • the spiral welds 105 between the pipe joints and the pipe joints are welded by submerged arc welding, and at the same time, the portion to be welded between the pipe joints and the pipe joints is processed into a Y-shaped groove, which is advantageous. Different materials use different welding methods.
  • the roll is thus formed into a bimetallic spiral welded steel pipe.
  • the auxiliary inner steel strip is then welded to the lower half of the inner wall of the steel pipe, that is, below the water level line.
  • the steel pipe spiral coil welding reaches the required length, the steel pipe is cut, and the main steel strip 101 between the rib cuts 106 at both ends of the steel pipe is welded to the gap 600 of the auxiliary inner steel strip 200.
  • the concrete or reinforced concrete is filled in from the one end of the steel pipe at the end of the steel pipe to the inside of the steel pipe until the other end of the steel pipe is out of the rib cut 106, the hollow cavity is filled with the concrete 400; finally, the bimetallic spiral steel pipe of the invention is finished, as shown in the figure 17 is shown.

Abstract

A bimetal spiral steel pipe comprising a pipe body (100), the surface of the pipe body (100) extending outwards to form a rib (102) which is spirally arranged around the outer wall of the pipe body. A groove (103) and an auxiliary inner steel band (200) capable of covering the notch of the groove are provided on the rib (102) and the surface of the pipe body (100). A hollow cavity (300) is formed between the groove (103) and the auxiliary inner steel band (200), and is filled with concrete (400). Also disclosed is a manufacturing method for a bimetal spiral steel pipe. By means of the bimetal spiral steel pipe and the manufacturing method therefor, the rib on the outer wall of the pipe body and the pipe body are integrally formed, and can resist the dynamic load fatigue when bearing dynamic load; the corrosion resistance and wear resistance of the steel pipe are enhanced; further, the thickness of the steel pipe main body is reduced, and material costs are reduced.

Description

双金属螺旋钢管及其制作方法Bimetallic spiral steel pipe and manufacturing method thereof 技术领域Technical field
本发明公开了一种钢管及其制作方法,尤其涉及一种双金属螺旋钢管及其制作方法。The invention discloses a steel pipe and a manufacturing method thereof, in particular to a bimetallic spiral steel pipe and a manufacturing method thereof.
背景技术Background technique
目前,在流体的输送和储运工程中,一般是用管道来输送,常用的管道有水泥管、塑料管、普通碳素钢钢管、不锈钢管和镀锌钢管等。其中,水泥管是用水泥和钢筋作为材料,运用离心力原理制造的一种预制管道,但易泄漏,耐内压能力差;并且口径不大,一般口径为3米或3米以下;每节管长度不长,接头多,接头易泄露,施工困难;施工时要先做基础,施工成本较高。塑料管是以塑料树脂为原料,加入稳定剂及其它添加剂,在制管机内经挤压加工而成,质量轻;加工方便,但是口径不大,承内压能力差;机械强度低,抗破坏性能差;不耐磨损,不耐高温,易老化。普通碳素钢钢管是用碳素钢制成的钢管,内壁不耐磨且不耐腐蚀,口径不能做的太大,大口径时壁厚大大增加,成本高,目前国内一些省份已经明确禁止在供水工程中使用普通碳素钢钢管。不锈钢管则成本太高。镀锌钢管口径不能太大,且镀锌是污染行业,对环境破坏大,普遍镀锌层较薄,一般厚度小于0.1mm,不耐磨损和冲刷。现有普通的双金属钢管,外管一般采用普通标准钢管,壁厚相当厚,不节省材料,内管与外管是套装,易脱层和脱落,而且口径不能太大,只能达到1.2米至1.5米,内管要有足够的厚度支撑自身形状,壁厚往往大于2mm甚至4mm,不节省材料。At present, in the transportation and storage and transportation of fluids, pipelines are generally used for transportation. Commonly used pipes include cement pipes, plastic pipes, ordinary carbon steel pipes, stainless steel pipes and galvanized steel pipes. Among them, the cement pipe is a kind of prefabricated pipe made of cement and steel bar as the material and centrifugal force principle, but it is easy to leak and has poor internal pressure resistance; and the caliber is not large, the general caliber is 3 meters or less; each tube The length is not long, the joints are many, the joint is easy to leak, and the construction is difficult; the foundation must be made first during construction, and the construction cost is high. The plastic pipe is made of plastic resin as raw material, adding stabilizer and other additives, and is extruded in the pipe making machine, which is light in weight, convenient in processing, but has small caliber, poor internal pressure bearing capacity, low mechanical strength and anti-destruction. Poor performance; not resistant to wear, not resistant to high temperatures, easy to age. Ordinary carbon steel pipe is made of carbon steel. The inner wall is not wear-resistant and corrosion-resistant. The caliber cannot be made too much. The wall thickness is greatly increased at large diameters and the cost is high. At present, some provinces in China have clearly banned it. Ordinary carbon steel pipes are used in the water supply project. Stainless steel tubes are too costly. The diameter of galvanized steel pipe can not be too large, and galvanizing is a polluting industry. It has great damage to the environment. Generally, the galvanized layer is thin, generally less than 0.1mm thick, and is not resistant to abrasion and erosion. Existing ordinary bi-metal steel pipe, the outer pipe generally adopts ordinary standard steel pipe, the wall thickness is quite thick, does not save material, the inner pipe and the outer pipe are set, easy to delaminate and fall off, and the caliber can not be too large, can only reach 1.2 meters To 1.5 meters, the inner tube should have sufficient thickness to support its shape, and the wall thickness is often greater than 2mm or even 4mm, which does not save material.
本申请人长期致力于该领域的研究,并拥有一件专利号为201410477708.6、名称为“一种带加强环的螺旋钢管及其制作方法”的发明专利权,该专利中,加强环与主体钢管可以分别制作,然后焊接而成。存在如下缺陷:①、管体与加强环是两个单独的零件,由焊缝连接为一体,在加强环受力时,焊缝是应力集中区,有开裂隐患;②、在卷圆弯曲过程中,由于焊缝处于加工变形区的外侧,焊缝受拉伸,变形大,极易开裂;③、管体如果长期受动载荷,如地铁、车辆等,焊缝极易因动载疲劳而开裂;④、鉴于本类管体结构是半柔性结构物,特别是大直径管体时,对管土共同受力效应(即管体与周围的回填土协同变形)的依赖较大,应增加管体自身的刚度,以避免较大的变形。The applicant has long been committed to research in this field, and has a patent for the patent number 201410477708.6, entitled "A spiral steel pipe with a reinforcing ring and its manufacturing method", in which the reinforcing ring and the main steel pipe Can be made separately and then welded. The following defects exist: 1. The pipe body and the reinforcing ring are two separate parts, which are integrally connected by the weld seam. When the reinforcing ring is stressed, the weld is a stress concentration zone with a hidden danger; 2. The winding process In the weld, the weld is in the outer side of the processing deformation zone, the weld is stretched, the deformation is large, and it is easy to crack. 3. If the pipe body is subjected to long-term load, such as subway, vehicle, etc., the weld seam is easily broken due to dynamic load. Cracking; 4, in view of the fact that the pipe structure of this type is a semi-flexible structure, especially for large-diameter pipes, the dependence on the common force effect of pipe and soil (ie, the co-deformation of the pipe body and the surrounding backfill) is large, and should be increased. The stiffness of the tube itself to avoid large deformations.
因此,亟待解决上述技术难题。Therefore, it is urgent to solve the above technical problems.
发明内容Summary of the invention
发明目的:本发明的第一目的是提供一种大口径高强度、提高防腐性和耐磨性的双金属螺旋钢管; OBJECT OF THE INVENTION: The first object of the present invention is to provide a bimetallic spiral steel pipe having a large diameter, high strength, improved corrosion resistance and wear resistance;
本发明的第二目的是提供该钢管的制作方法。A second object of the present invention is to provide a method of producing the steel pipe.
技术方案:本发明所述的钢管,包括管体,所述管体表面向外延伸形成沿管体外壁螺旋设置的凸筋,该凸筋与管体形成凹槽,并设有能覆盖该凹槽槽口的辅助内钢带,所述凹槽与辅助内钢带之间形成空心腔体,并且该空心腔体内填充混凝土。Technical Solution: The steel pipe according to the present invention comprises a pipe body, and the surface of the pipe body extends outward to form a convex rib spirally disposed along the outer wall of the pipe, the convex rib forms a groove with the pipe body, and is provided with a cover covering the concave An auxiliary inner steel strip of the groove, a hollow cavity formed between the groove and the auxiliary inner steel strip, and the hollow cavity is filled with concrete.
本发明中,钢管主体的材质为碳钢;辅助内钢带可以覆盖整个管体内壁,也可以覆盖部分管体内壁;该辅助内钢带可以选用特种合金钢、不锈钢、耐磨钢、铝或铜等,能提高管体内壁的防腐蚀性,同时使主钢材的厚度可以减薄,降低了材料成本。In the present invention, the material of the steel pipe body is carbon steel; the auxiliary inner steel strip can cover the entire inner wall of the pipe, and can also cover part of the inner wall of the pipe; the auxiliary inner steel strip can be selected from special alloy steel, stainless steel, wear-resistant steel, aluminum or Copper, etc., can improve the corrosion resistance of the inner wall of the pipe, and at the same time, the thickness of the main steel can be reduced, and the material cost is reduced.
当然,在所述辅助内钢带和凹槽之间还设有用于封堵凹槽槽口的封堵钢带。Of course, a sealing steel strip for sealing the groove notch is also provided between the auxiliary inner steel strip and the groove.
本发明的另一种钢管,包括管体,所述管体表面向外延伸形成沿管体外壁螺旋设置的凸筋,该管体与凸筋形成凹槽,并设有能封堵该凹槽槽口的封堵钢带,所述凹槽与封堵钢带之间形成空心腔体,并且该空心腔体内填充混凝土,同时,在位于水位线以下的管体内壁上设有辅助内钢带。Another steel pipe of the present invention comprises a pipe body, and the surface of the pipe body extends outward to form a rib arranged spirally along the outer wall of the pipe, the pipe body and the rib form a groove, and the groove is provided to block the groove. a sealing steel strip at the notch, a hollow cavity formed between the groove and the sealing steel strip, and the hollow cavity is filled with concrete, and at the same time, an auxiliary inner steel strip is arranged on the inner wall of the pipe below the water level line .
所述凸筋的截面为Ω形、槽型、波浪形、半圆形、抛物线形或梯形。The rib has a cross section of an omega shape, a groove shape, a wave shape, a semicircular shape, a parabolic shape or a trapezoidal shape.
本发明的钢管中,管体由一面具有至少一排凸筋、另一面对应形成凹槽的主钢带,以及用于覆盖该凹槽槽口的辅助内钢带共同螺旋绕制而成,该辅助内钢带可增强主钢带的递送力,避免卷绕时钢带发生变形。In the steel pipe of the present invention, the pipe body is formed by a main steel strip having at least one row of ribs on one side, a groove corresponding to the other surface, and an auxiliary inner steel strip for covering the groove notch. The auxiliary inner steel strip enhances the delivery force of the main steel strip and avoids deformation of the steel strip during winding.
本发明所述双金属螺旋钢管的制作方法,包括如下步骤:The manufacturing method of the bimetallic spiral steel pipe of the present invention comprises the following steps:
A、预备主钢带和辅助内钢带;A. Prepare the main steel strip and the auxiliary inner steel strip;
B、该主钢带具有第一对边和第二对边,将主钢带弯折成带凸筋的钢带,该凸筋沿主钢带的第一对边间隔设置,且与第二对边的长度一致,并与主钢带形成凹槽;B. The main steel strip has a first pair of sides and a second pair of sides, and the main steel strip is bent into a steel strip with a rib, the ribs are spaced along the first pair of sides of the main steel strip, and the second The length of the opposite side is uniform and forms a groove with the main steel strip;
C、将辅助内钢带贴合于主钢带凹槽槽口位置,以形成复合型钢带,同时所述凸筋和辅助内钢带之间形成空心腔体;C. The auxiliary inner steel strip is attached to the groove of the main steel strip groove to form a composite steel strip, and a hollow cavity is formed between the convex rib and the auxiliary inner steel strip;
D、将该复合型钢带螺旋卷绕形成带螺旋形空心腔体的管体;D. spirally winding the composite steel strip to form a tubular body with a spiral hollow cavity;
E、按要求长度切断管体,在管体两端凸筋的切口处焊接主钢带和辅助内钢带之间的缝隙;E. Cut the pipe body according to the required length, and weld the gap between the main steel strip and the auxiliary inner steel strip at the slit of the convex rib at both ends of the pipe body;
F、从管体一端凸筋的切口处浇注混凝土,直至混凝土从该管体另一端凸筋的切口处流出,空心腔体内充满混凝土,即完成制作。F. Casting concrete from the incision of the convex rib at one end of the pipe body until the concrete flows out from the slit of the rib at the other end of the pipe body, and the hollow cavity body is filled with concrete, that is, the production is completed.
步骤C中,先用封堵钢带贴合于主钢带凹槽的槽口处,再在封堵钢带上贴合辅助内钢带,以形成复合型钢带,然后按照A-F步骤,完成钢管制作。In step C, the steel strip is firstly attached to the groove of the groove of the main steel strip, and then the auxiliary inner steel strip is attached on the plugged steel strip to form a composite steel strip, and then the steel pipe is completed according to the AF step. Production.
发明原理:本发明同时应用了管土共同受力原理和混凝土钢管原理,管土共同受力 原理是管道在埋置后,管道的上部载荷不是靠管道的刚性来承受,而是靠管道与四周土石相互之间受力共同作用,就形成了管土共同受力效应,垂直向下的载荷就会转化为管体管壁的环向内压力。混凝土钢管的工作原理是在空心的钢管内充填混凝土,利用混凝土的优越的承压能力和钢管的对混凝土的包围作用,使钢管的竖向承压能力极大的增强。本发明将普通碳钢、不锈钢及混凝土三种材料有机的结合为一体,并充分发挥各自的特点及优势,在整体结构中分别承担不同的作用。Principle of the invention: The invention simultaneously applies the principle of joint force of soil and soil and the principle of concrete steel pipe, and the joint force of pipe and soil The principle is that after the pipeline is buried, the upper load of the pipeline is not supported by the rigidity of the pipeline, but by the interaction between the pipeline and the surrounding earth and stone, the common force effect of the pipe and the soil is formed, and the vertical downward load is formed. It will be converted into the ring-inward pressure of the pipe wall. The working principle of the concrete steel pipe is to fill the hollow steel pipe with concrete, and the superior pressure bearing capacity of the concrete and the surrounding effect of the steel pipe on the concrete greatly enhance the vertical bearing capacity of the steel pipe. The invention combines ordinary carbon steel, stainless steel and concrete organic materials into one body, and fully exerts their respective characteristics and advantages, and bears different roles in the overall structure.
在螺旋钢管外壁形成全闭合的凸筋,不仅可以增加管壁周向惯性矩,使主钢带的壁厚比一般钢管壁厚大大减薄,降低材料的成本,可以制造大口径及超大口径的钢管;当主钢材较薄时,卷圆过程中,递送力会使钢带挠曲,无法进行递送卷圆,所以主钢带首先成型成截面带有凸筋结构,继而用辅助内钢带焊接,形成闭合状,钢带横截面积及惯性矩大增,卷圆时递送很容易实现,便于加工;最为重要的是,凸筋直接由管体一体加工成型,两者之间不存在焊缝,不存在应力集中区,无开裂隐患;同时钢管刚度得到提高,在管土共同受力效应(即管体与周围的回填土协同变形)中不易产生较大变形,可以很好的承受由外界的振动而引起的动载荷,如地铁、车辆等。同时,管体内壁全部或部分设有辅助内钢带,可避免或减少流体对主钢管的锈蚀、磨损及主钢管对流体的污染,也正是由于管道内部设置了辅助内钢带,主钢材的厚度又可以再次减薄,且由于辅助内钢带选用了特殊材质从而大大提高了钢管防腐及耐磨性能。此外,通过向空心腔体内灌注素混凝土或钢筋混凝土,大大提高了凸筋内壁的径向及环向的抗压能力。埋地使用时,在管土共同受力效应的作用下,凸筋及其内的混凝土共同承受环向压力,进一步提高管体的整体强度,从而可进一步减薄主钢材的板厚,更进一步降低了材料成本。The formation of a fully closed rib on the outer wall of the spiral steel pipe not only increases the circumferential moment of inertia of the pipe wall, but also greatly reduces the wall thickness of the main steel strip compared to the wall thickness of the general steel pipe, reduces the cost of the material, and can manufacture large diameter and super large diameter. Steel pipe; when the main steel is thin, during the winding process, the delivery force will cause the steel strip to flex and cannot be delivered, so the main steel strip is first formed into a cross-section with a rib structure, and then welded with an auxiliary inner steel strip. The closed shape is formed, the cross-sectional area and the moment of inertia of the steel strip are greatly increased, and the delivery is easy to realize when the coil is rounded, which is convenient for processing; most importantly, the convex rib is directly formed by the tube body, and there is no weld seam between the two. There is no stress concentration zone, no cracking hidden danger; at the same time, the rigidity of the steel pipe is improved, and it is not easy to produce large deformation in the joint force effect of the pipe and soil (that is, the pipe body and the surrounding backfill soil co-deformation), and can be well tolerated by the outside world. Dynamic loads caused by vibration, such as subways, vehicles, etc. At the same time, all or part of the inner wall of the pipe is provided with auxiliary inner steel strip, which can avoid or reduce the corrosion of the main steel pipe by the fluid, the wear and the pollution of the main steel pipe to the fluid, and also the auxiliary inner steel strip is disposed inside the pipe, the main steel The thickness can be reduced again, and the special inner material of the auxiliary inner steel strip greatly improves the anti-corrosion and wear resistance of the steel tube. In addition, by injecting plain concrete or reinforced concrete into the hollow cavity, the radial and circumferential compression resistance of the inner wall of the rib is greatly improved. When buried, the ribs and the concrete inside it can withstand the circumferential pressure under the action of the common force effect of the pipe and soil, further improve the overall strength of the pipe body, thereby further reducing the thickness of the main steel, further Reduce material costs.
有益效果:与现有技术相比,本发明具有以下显著优点:首先,该管体外壁的凸筋与管体一体成型,两者之间无焊缝,在承受动载荷时能耐受动载疲劳;其次,管体内壁带有特定金属材质的辅助内钢带,能提高了钢管的防腐性和耐磨性,避免了流体的污染,还可使钢管主体的厚度减薄,降低了材料成本;同时,管体内壁还可设置封堵钢带,其与凸筋形成空心腔体,并可在该空心腔体内填充混凝土,该封堵钢带还可用于承担管内介质对辅助内钢带的压力,防止辅助内钢带向凹槽内变形;最后,该管道可用于输送水或特殊介质的场合,例如供水、排水或具有腐蚀性强的介质、对纯净度要求较高的介质及温度高的介质等,大大降低了制造成本。Advantageous Effects: Compared with the prior art, the present invention has the following significant advantages: First, the rib of the outer wall of the tube is integrally formed with the tube body, and there is no weld between the two, and can withstand dynamic load when subjected to dynamic load. Fatigue; secondly, the inner wall of the pipe is provided with a special inner steel strip of specific metal material, which can improve the corrosion resistance and wear resistance of the steel pipe, avoid fluid pollution, and can reduce the thickness of the main pipe body and reduce the material cost. At the same time, the inner wall of the pipe can also be provided with a sealing steel strip, which forms a hollow cavity with the rib, and can be filled with concrete in the hollow cavity, and the plugged steel strip can also be used to bear the medium in the pipe to assist the inner steel strip. Pressure to prevent the inner steel strip from deforming into the groove; finally, the pipe can be used for conveying water or special media, such as water supply, drainage or corrosive medium, medium with high purity and high temperature The medium, etc., greatly reduces the manufacturing cost.
附图说明 DRAWINGS
图1为本发明主钢带的横截面示意图;Figure 1 is a schematic cross-sectional view of a main steel strip of the present invention;
图2为表面具有凸筋的主钢带的结构示意图;2 is a schematic structural view of a main steel strip having a convex rib on its surface;
图3为表面具有凸筋的主钢带的横截面示意图;Figure 3 is a schematic cross-sectional view of a main steel strip having a rib on its surface;
图4为本发明主钢带与封堵钢带焊接位置的示意图;Figure 4 is a schematic view showing the welding position of the main steel strip and the plugged steel strip of the present invention;
图5为本发明主钢带、封堵钢带及辅助内钢带焊接位置的示意图;Figure 5 is a schematic view showing the welding position of the main steel strip, the plugged steel strip and the auxiliary inner steel strip of the present invention;
图6为图5中A处的局部放大图;Figure 6 is a partial enlarged view of a portion A in Figure 5;
图7为图5中B处的局部放大图;Figure 7 is a partial enlarged view of B in Figure 5;
图8为图5中C处的局部放大图;Figure 8 is a partial enlarged view of a portion C in Figure 5;
图9为本发明复合型钢带螺旋卷制加工的示意图;Figure 9 is a schematic view showing the spiral winding process of the composite steel strip of the present invention;
图10为本发明螺旋钢管卷制后的立体图;Figure 10 is a perspective view of the spiral steel pipe of the present invention after being rolled;
图11为本发明钢管螺旋卷制过程中管节对接焊接的横截面示意图;Figure 11 is a cross-sectional view showing the pipe joint butt welding in the spiral winding process of the steel pipe of the present invention;
图12为图11中D处局部放大图;Figure 12 is a partial enlarged view of the portion D in Figure 11;
图13本发明单节钢管整体结构示意图;Figure 13 is a schematic view showing the overall structure of a single-section steel pipe of the present invention;
图14为本发明钢管横向截面结构示意图;Figure 14 is a schematic cross-sectional structural view of a steel pipe of the present invention;
图15为本发明纵向截面结构示意图;Figure 15 is a schematic longitudinal sectional view of the present invention;
图16为本发明内壁全部覆盖辅助内钢带的管体的横截面示意图;Figure 16 is a schematic cross-sectional view showing the inner wall of the present invention completely covering the inner steel strip of the auxiliary inner steel strip;
图17为本发明内壁部分覆盖辅助内钢带的管体的横截面示意图。Figure 17 is a schematic cross-sectional view showing a portion of the inner wall portion of the present invention covering the auxiliary inner steel strip.
具体实施方式detailed description
下面结合附图对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below with reference to the accompanying drawings.
本发明的钢管,包括管体100,包括管体100,所述管体100表面向外延伸形成沿管体外壁螺旋设置的凸筋102,该管体100与凸筋102形成凹槽103,辅助内钢带200覆盖该凹槽槽口位置,凹槽103与辅助内钢带200之间形成空心腔体300,并且该空心腔体300内填充混凝土400。The steel pipe of the present invention comprises a pipe body 100, comprising a pipe body 100, the surface of the pipe body 100 extending outwardly to form a rib 102 spirally disposed along the outer wall of the pipe body, the pipe body 100 and the rib 102 forming a groove 103, auxiliary The inner steel strip 200 covers the groove notch position, the hollow cavity 300 is formed between the groove 103 and the auxiliary inner steel strip 200, and the hollow cavity 300 is filled with the concrete 400.
本发明中,管体外壁具有凸筋结构,可大大提高主管体的截面惯性矩,该惯性矩比一般的加强方式提高很多,承载能力提高,使制成管体的主钢带的壁厚比一般钢管壁厚大大减薄,降低了材料成本;同时,主钢带卷圆时可实现薄板递送,卷圆工艺突破。上述凸筋的截面可以为Ω形、槽型、波浪形、半圆形、抛物线形或梯形。In the invention, the outer wall of the tube has a convex rib structure, which can greatly improve the moment of inertia of the main body of the main body, and the moment of inertia is much higher than that of the general reinforcement method, and the bearing capacity is improved, so that the wall thickness ratio of the main steel strip formed into the tube body is increased. Generally, the wall thickness of the steel pipe is greatly reduced, and the material cost is reduced. At the same time, the thin steel plate can be delivered when the main steel strip is wound, and the winding process is broken. The ribs may have an omega shape, a groove shape, a wavy shape, a semicircular shape, a parabolic shape or a trapezoidal shape.
本发明为双金属螺旋钢管,其中的“双金属”是指钢管主体和辅助内钢带分别采用两种金属材质。其中,辅助内钢带既可以覆盖整个管体内壁,也可以覆盖部分管体内壁, 其中,覆盖部分管体内壁即为覆盖管体凹槽的槽口位置,从而形成空心腔体。辅助内钢带选用包括但不限于特种合金钢、不锈钢、耐磨钢、铝或铜等特定金属材质制成,它能提高管体内壁的防腐蚀性和耐磨性,避免了流体的污染,同时再次使主钢材的厚度可以减薄,降低了材料成本,同时该辅助内钢带还可增强主钢带卷绕时的递送力,避免卷绕时主钢带发生变形。而钢管主体可采用价格低廉的普通碳钢,也可以降低成本。The invention is a bimetallic spiral steel pipe, wherein the “bimetal” means that the steel pipe main body and the auxiliary inner steel strip are respectively made of two kinds of metal materials. Wherein, the auxiliary inner steel strip can cover the entire inner wall of the pipe or cover part of the inner wall of the pipe. Wherein, the inner wall of the covering part of the tube is the position of the notch covering the groove of the tube body, thereby forming a hollow cavity. The auxiliary inner steel strip is made of a specific metal material including, but not limited to, special alloy steel, stainless steel, wear-resistant steel, aluminum or copper, which can improve the corrosion resistance and wear resistance of the inner wall of the pipe, and avoids fluid pollution. At the same time, the thickness of the main steel can be reduced again, and the material cost is reduced. At the same time, the auxiliary inner steel strip can also enhance the delivery force when the main steel strip is wound, and avoid deformation of the main steel strip during winding. The main body of the steel pipe can be made of ordinary carbon steel with low price, and the cost can also be reduced.
在辅助内钢带和凹槽之间还设有用于封堵凹槽槽口的封堵钢带500。该封堵钢带一方面将主体钢管在内壁形成的凹槽封堵,另一方面可以承担管内介质对辅助内钢带的压力,防止辅助内钢带向凹槽内变形;辅助内钢带选用包括但不限于特种合金钢、不锈钢、耐磨钢、铝或铜等金属材质制成。A sealing strip 500 for sealing the groove notch is also provided between the auxiliary inner steel strip and the groove. On the one hand, the plugged steel strip seals the groove formed on the inner wall of the main steel pipe, and on the other hand, can bear the pressure of the medium inside the pipe on the auxiliary inner steel strip, and prevents the auxiliary inner steel strip from being deformed into the groove; Including but not limited to special alloy steel, stainless steel, wear-resistant steel, aluminum or copper and other metal materials.
本发明中,向空心腔体内充填素混凝土或钢筋混凝土,可增强了管体整体径向及环向抗压能力,使主钢带的壁厚比一般钢管壁厚又一次减薄,从而进一步降低材料的成本。In the invention, filling the hollow cavity with plain concrete or reinforced concrete can enhance the overall radial and circumferential compression resistance of the pipe body, so that the wall thickness of the main steel strip is thinner than the thickness of the general steel pipe, thereby further reducing The cost of the material.
本发明的钢管多用于输送特殊介质,例如具有腐蚀性的介质、对纯净度要求较高的介质及温度高的介质等,可用于供水管或排水管;输送砂石、粉尘;城市污水和工业污水;化工流体;高温介质;海水管道;集水管;其他输送特殊介质的管道。管道下半部分(走水或其它介质部分)易受腐蚀,应加强保护,由此形成了另一种钢管。The steel pipe of the invention is mostly used for conveying special media, such as corrosive medium, medium with high purity and high temperature medium, etc., can be used for water supply pipe or drainage pipe; conveying sand and dust; urban sewage and industry Sewage; chemical fluid; high temperature medium; seawater pipeline; water collection pipe; other pipelines conveying special media. The lower part of the pipe (water or other media parts) is susceptible to corrosion and should be protected to form another steel pipe.
该钢管包括管体,包括管体100,所述管体100表面向外延伸形成沿管体外壁螺旋设置的凸筋102,该管体100与凸筋102形成凹槽103,并设有能封堵该凹槽槽口的封堵钢带,所述凹槽与封堵钢带之间形成空心腔体,并且该空心腔体内填充混凝土,同时,在位于水位线以下的管体内壁上设有辅助内钢带。The steel pipe includes a pipe body, and includes a pipe body 100. The surface of the pipe body 100 extends outward to form a rib 102 spirally disposed along the outer wall of the pipe body. The pipe body 100 forms a groove 103 with the rib 102, and is provided with a seal. Blocking the steel strip of the groove slot, forming a hollow cavity between the groove and the plugged steel strip, and filling the hollow cavity with concrete, and at the same time, being disposed on the inner wall of the tube below the water line Auxiliary inner steel strip.
本发明可以制作出超大口径(可达直径8米或8米以上)的钢管;当其用作埋地管时,利用管土共用受力效应,由凸筋及其内部的混凝土为主承受压力,超大直径时(D>4m),可以埋土很深高达到10~35米以上。The invention can produce a steel pipe with a large diameter (up to a diameter of 8 meters or more); when it is used as a buried pipe, the force sharing effect of the pipe and the soil is utilized, and the concrete and the concrete inside thereof are mainly subjected to the pressure. When the diameter is too large (D>4m), the buried soil can reach a depth of 10 to 35 meters.
本发明所述双金属螺旋钢管的制作方法,包括如下步骤:The manufacturing method of the bimetallic spiral steel pipe of the present invention comprises the following steps:
A、预备主钢带和辅助内钢带;A. Prepare the main steel strip and the auxiliary inner steel strip;
B、该主钢带101具有第一对边107和第二对边108,将主钢带101弯折成带凸筋102的钢带,该凸筋102沿主钢带101的第一对边107间隔设置,且与第二对边108的长度一致,并与主钢带101形成凹槽103;B. The main steel strip 101 has a first pair of sides 107 and a second opposite side 108, and the main steel strip 101 is bent into a steel strip with a rib 102 along the first side of the main steel strip 101. 107 spacing, and the length of the second pair of sides 108, and forming a groove 103 with the main steel strip 101;
C、将辅助内钢带贴合于主钢带凹槽槽口位置,以形成复合型钢带,同时所述凸筋和辅助内钢带之间形成空心腔体;C. The auxiliary inner steel strip is attached to the groove of the main steel strip groove to form a composite steel strip, and a hollow cavity is formed between the convex rib and the auxiliary inner steel strip;
D、将该复合型钢带螺旋卷绕形成带螺旋形空心腔体的管体; D. spirally winding the composite steel strip to form a tubular body with a spiral hollow cavity;
E、按要求长度切断管体,在管体两端凸筋的切口处焊接主钢带和辅助内钢带之间的缝隙;E. Cut the pipe body according to the required length, and weld the gap between the main steel strip and the auxiliary inner steel strip at the slit of the convex rib at both ends of the pipe body;
F、从管体一端凸筋的切口处浇注混凝土,直至混凝土从该管体另一端凸筋的切口处流出,空心腔体内充满混凝土,即完成制作。F. Casting concrete from the incision of the convex rib at one end of the pipe body until the concrete flows out from the slit of the rib at the other end of the pipe body, and the hollow cavity body is filled with concrete, that is, the production is completed.
步骤C中,先用封堵钢带贴合于主钢带凹槽的槽口处,再在封堵钢带上贴合辅助内钢带,以形成复合型钢带,然后按照A-F步骤,完成钢管制作。In step C, the steel strip is firstly attached to the groove of the groove of the main steel strip, and then the auxiliary inner steel strip is attached on the plugged steel strip to form a composite steel strip, and then the steel pipe is completed according to the AF step. Production.
实施例1:内壁全部覆盖辅助内钢带的管体Embodiment 1: The inner wall completely covers the tube of the auxiliary inner steel strip
首先,根据所需制作的螺旋焊接钢管的直径,将螺旋管成型机调到合适的成型角。其次,将主钢带101进行除锈、喷丸处理后,将其经过成型机组辊压成具有一定间距规则的向下凸起(数量、尺寸按实际情况设定)的截面形状,本发明中称作“凸筋102”,对应地,在凸筋102上方形成凹槽103,然后在主钢带的两侧边再加工焊接剖口104,如图1-3所示。接着,用一定数量的封堵钢带500铺设在主钢带成型好后的凹槽103的槽口位置,将两者焊接起来,以形成闭合的空心腔体300,如图4所示。在主钢带101及封堵钢带500的上表面,并排铺贴多条(数量按实际情况设定)辅助内钢带200,该辅助内钢带200是经过放卷、矫平、修边等工序后具有一定宽度的特定金属材质的带材,相邻的辅助内钢带200之间留有1-2mm的间隙,同时,辅助内钢带200两侧边略短于主钢带101的长度。用气体保护焊将用将相邻的辅助内钢带200与主钢带101进行同部位三位一体焊接,同时将辅助内钢带200的两侧边与主钢带101焊接,焊接前,在辅助内钢带上开小孔抽取夹层中空气及水分,再把小孔封焊及磨平,如此有利于夹层内管壁的防锈,从而使主体钢管与辅助内钢管贴合,如图5-8所示,如此得到了复合型钢带。将上述形成的复合型钢带送入卷圆机构700(1#辊701、2#辊702、3#辊703)进行螺旋卷制加工,如图9-10所示。在螺旋卷制的同时,对管节与管节之间的螺旋焊缝105采用埋弧焊进行焊接,如图11-12所示,同时,将管节与管节之间的待焊接部位加工成Y型坡口,有利于不同材料采用不同的焊接方法。从而卷制成一种双金属螺旋焊接钢管,如图13所示。当钢管螺旋卷制焊接达到要求长度后,将钢管切断,再将钢管两端的凸筋切口106间主钢带101与辅助内钢带200的缝隙600焊接,如图14所示。再从钢管一端凸筋切口106处往里填充素混凝土或钢筋混凝土,直到从钢管另一端凸筋切口106处流出,则空心腔体内充满混凝土400,如图15所示;最终完成本发明双金属螺旋钢管制作,如图16所示。First, adjust the spiral tube forming machine to a suitable forming angle according to the diameter of the spiral welded steel pipe to be produced. Secondly, after the main steel strip 101 is subjected to rust removal and shot peening, it is rolled into a cross-sectional shape of a downward projection (quantity and size set according to actual conditions) having a regular pitch by a forming unit, in the present invention Referring to the "bumps 102", correspondingly, grooves 103 are formed over the ribs 102, and then the weld cuts 104 are machined on both sides of the main steel strip, as shown in Figures 1-3. Next, a number of plugged steel strips 500 are placed over the notch locations of the groove 103 formed by the main steel strip, and the two are welded together to form a closed hollow cavity 300, as shown in FIG. On the upper surface of the main steel strip 101 and the sealing steel strip 500, a plurality of (the number is set according to actual conditions) auxiliary inner steel strips 200 are laid side by side, and the auxiliary inner steel strip 200 is unwound, leveled and trimmed. A strip of a specific metal material having a certain width after the process, a gap of 1-2 mm is left between the adjacent auxiliary inner strips 200, and at the same time, the sides of the auxiliary inner strip 200 are slightly shorter than the main strip 101. length. The gas shielded welding will be used to weld the adjacent auxiliary inner steel strip 200 to the same portion of the main steel strip 101 in the same position, and the both sides of the auxiliary inner steel strip 200 are welded to the main steel strip 101, before welding, in the auxiliary. The steel belt is opened with a small hole to extract the air and moisture in the interlayer, and then the small hole is sealed and smoothed, so that the rust prevention of the inner wall of the interlayer is facilitated, so that the main steel tube and the auxiliary inner steel tube are fitted together, as shown in Fig. 5-8. As shown, a composite steel strip is obtained in this way. The composite steel strip formed as described above is fed to a winding mechanism 700 (1#roll 701, 2#roll 702, 3#roll 703) for spiral winding, as shown in Figs. 9-10. At the same time as the spiral winding, the spiral welds 105 between the pipe joints and the pipe joints are welded by submerged arc welding, as shown in Fig. 11-12. At the same time, the parts to be welded between the pipe joints and the pipe joints are processed. The Y-shaped groove is suitable for different welding methods for different materials. Thus, the coil is formed into a bimetallic spiral welded steel pipe as shown in FIG. After the steel pipe spiral coiling welding reaches the required length, the steel pipe is cut, and the main steel strip 101 between the rib cuts 106 at both ends of the steel pipe is welded to the gap 600 of the auxiliary inner steel strip 200, as shown in FIG. Then, the concrete or reinforced concrete is filled in from the one end of the steel pipe incision 106 until it flows out from the other end of the steel pipe, and the hollow cavity is filled with concrete 400, as shown in FIG. 15; the bimetal of the present invention is finally completed. Spiral steel pipe is produced as shown in Figure 16.
实施例2:内壁部分覆盖辅助内钢带的管体Embodiment 2: The inner wall portion covers the pipe body of the auxiliary inner steel strip
首先,根据所需制作的螺旋焊接钢管的直径,将螺旋管成型机调到合适的成型角。其次,将主钢带101进行除锈、喷丸处理后,将其经过成型机组辊压成具有一定间距规 则的向下凸起(数量、尺寸按实际情况设定)的截面形状,本发明中称作“凸筋102”,对应地,在凸筋102上方形成凹槽103,然后在主钢带的两侧边再加工焊接剖口104。接着,用一定数量的封堵钢带500铺设在主钢带成型好后的凹槽103的槽口位置,将两者焊接起来,以形成闭合的空心腔体300,如此得到了复合型钢带。将上述形成的复合型钢带送入卷圆机构700(1#辊701、2#辊702、3#辊703)进行螺旋卷制加工。在螺旋卷制的同时,对管节与管节之间的螺旋焊缝105采用埋弧焊进行焊接,同时,将管节与管节之间的待焊接部位加工成Y型坡口,有利于不同材料采用不同的焊接方法。从而卷制成一种双金属螺旋焊接钢管。然后在钢管内壁的下半部分即水位线以下部位焊接辅助内钢带。当钢管螺旋卷制焊接达到要求长度后,将钢管切断,再将钢管两端的凸筋切口106间主钢带101与辅助内钢带200的缝隙600焊接。再从钢管一端凸筋切口106处往里填充素混凝土或钢筋混凝土,直到从钢管另一端凸筋切口106处流出,则空心腔体内充满混凝土400;最终完成本发明双金属螺旋钢管制作,如图17所示。 First, adjust the spiral tube forming machine to a suitable forming angle according to the diameter of the spiral welded steel pipe to be produced. Secondly, after the main steel strip 101 is subjected to rust removal and shot peening, it is rolled into a certain pitch gauge through a forming unit. The cross-sectional shape of the downward projection (the number and the size are set according to actual conditions) is referred to as "the rib 102" in the present invention, and correspondingly, the groove 103 is formed above the rib 102, and then in the main steel strip. The welded section 104 is machined on both sides. Next, a number of the blocked steel strips 500 are laid at the notch positions of the grooves 103 of the main steel strip, and the two are welded to form a closed hollow cavity 300, thus obtaining a composite steel strip. The composite steel strip formed as described above is fed to a winding mechanism 700 (1#roll 701, 2#roll 702, 3#roll 703) for spiral winding. At the same time of spiral winding, the spiral welds 105 between the pipe joints and the pipe joints are welded by submerged arc welding, and at the same time, the portion to be welded between the pipe joints and the pipe joints is processed into a Y-shaped groove, which is advantageous. Different materials use different welding methods. The roll is thus formed into a bimetallic spiral welded steel pipe. The auxiliary inner steel strip is then welded to the lower half of the inner wall of the steel pipe, that is, below the water level line. After the steel pipe spiral coil welding reaches the required length, the steel pipe is cut, and the main steel strip 101 between the rib cuts 106 at both ends of the steel pipe is welded to the gap 600 of the auxiliary inner steel strip 200. Then, the concrete or reinforced concrete is filled in from the one end of the steel pipe at the end of the steel pipe to the inside of the steel pipe until the other end of the steel pipe is out of the rib cut 106, the hollow cavity is filled with the concrete 400; finally, the bimetallic spiral steel pipe of the invention is finished, as shown in the figure 17 is shown.

Claims (9)

  1. 一种双金属螺旋钢管,其特征在于:包括管体(100),所述管体(100)表面向外延伸形成沿管体外壁螺旋设置的凸筋(102),该凸筋(102)与管体(100)表面形成凹槽(103),并设有能覆盖凹槽(103)槽口的辅助内钢带(200),所述凹槽(103)与辅助内钢带(200)之间形成空心腔体(300),并且该空心腔体(300)内填充混凝土(400)。A bimetallic spiral steel pipe, comprising: a pipe body (100), the surface of the pipe body (100) extending outward to form a rib (102) spirally disposed along an outer wall of the pipe, the rib (102) and The surface of the pipe body (100) forms a groove (103) and is provided with an auxiliary inner steel strip (200) covering the groove of the groove (103), and the groove (103) and the auxiliary inner steel strip (200) A hollow cavity (300) is formed therebetween, and the hollow cavity (300) is filled with concrete (400).
  2. 根据权利要求1所述的双金属螺旋钢管,其特征在于:所述辅助内钢带(200)覆盖整个管体(100)内壁。The bimetallic spiral steel pipe according to claim 1, characterized in that the auxiliary inner steel strip (200) covers the entire inner wall of the pipe body (100).
  3. 根据权利要求1所述的双金属螺旋钢管,其特征在于:在所述辅助内钢带(200)和凹槽(103)之间还设有用于封堵凹槽(103)槽口的封堵钢带(500)。The bimetallic spiral steel pipe according to claim 1, characterized in that a plug for sealing the groove of the groove (103) is further disposed between the auxiliary inner steel strip (200) and the groove (103). Steel strip (500).
  4. 一种双金属螺旋钢管,其特征在于:包括管体(100),所述管体(100)表面向外延伸形成沿管体外壁螺旋设置的凸筋(102),该凸筋(102)与管体(100)形成凹槽(103),并设有能覆盖凹槽(103)槽口的封堵钢带(500),所述凹槽(103)与封堵钢带(500)之间形成空心腔体(300),并且该空心腔体(300)内填充混凝土(400),同时,在位于水位线以下的管体内壁上设有辅助内钢带(200)。A bimetallic spiral steel pipe, comprising: a pipe body (100), the surface of the pipe body (100) extending outward to form a rib (102) spirally disposed along an outer wall of the pipe, the rib (102) and The tube body (100) forms a groove (103) and is provided with a sealing steel strip (500) covering the groove of the groove (103), between the groove (103) and the sealing steel strip (500) A hollow cavity (300) is formed, and the hollow cavity (300) is filled with concrete (400), and at the same time, an auxiliary inner steel strip (200) is disposed on the inner wall of the pipe below the water line.
  5. 根据权利要求1或4所述的双金属螺旋钢管,其特征在于:所述凸筋(102)的截面为Ω形、槽型、波浪形、半圆形、抛物线形或梯形。The bimetallic spiral steel pipe according to claim 1 or 4, wherein the rib (102) has an omega shape, a groove shape, a wave shape, a semicircular shape, a parabolic shape or a trapezoidal shape.
  6. 根据权利要求1或4所述的双金属螺旋钢管,其特征在于:所述辅助内钢带(200)的材质为特种合金钢、不锈钢、耐磨钢、铝或铜;所述管体(100)的材质为碳钢或不锈钢。The bimetallic spiral steel pipe according to claim 1 or 4, wherein the auxiliary inner steel strip (200) is made of special alloy steel, stainless steel, wear-resistant steel, aluminum or copper; and the pipe body (100) The material is carbon steel or stainless steel.
  7. 根据权利要求1所述的双金属螺旋钢管,其特征在于:所述管体(100)由一面具有至少一排凸筋(102)、另一面对应形成凹槽(103)的主钢带(101),以及用于覆盖该凹槽(103)槽口的辅助内钢带(200)共同螺旋绕制而成。The bimetallic spiral steel pipe according to claim 1, wherein the pipe body (100) has a main steel strip (101) having at least one row of ribs (102) on one side and a groove (103) on the other side (101). And the auxiliary inner steel strip (200) for covering the notch of the groove (103) is spirally wound together.
  8. 根据权利要求1所述双金属螺旋钢管的制作方法,其特征在于包括如下步骤:The method of manufacturing a bimetallic spiral steel pipe according to claim 1, comprising the steps of:
    A、预备主钢带(101)和辅助内钢带(200);A. Preparing the main steel strip (101) and the auxiliary inner steel strip (200);
    B、该主钢带(101)具有第一对边(107)和第二对边(108),将主钢带(101)弯折成带凸筋(102)的钢带,该凸筋(102)沿主钢带(101)的第一对边(107)间隔设置,且与第二对边(108)的长度一致,并与主钢带(101)形成凹槽(103);B. The main steel strip (101) has a first pair of sides (107) and a second pair of sides (108), and the main steel strip (101) is bent into a steel strip with a rib (102), the rib ( 102) spaced along the first pair of sides (107) of the main steel strip (101), and consistent with the length of the second pair of sides (108), and forming a groove (103) with the main steel strip (101);
    C、将辅助内钢带(200)贴合于主钢带凹槽(103)槽口位置,以形成复合型钢带,同时所述凸筋(102)和辅助内钢带(200)之间形成空心腔体(300);C. The auxiliary inner steel strip (200) is attached to the groove of the main steel strip groove (103) to form a composite steel strip, and the convex rib (102) and the auxiliary inner steel strip (200) are formed. Hollow cavity (300);
    D、将该复合型钢带螺旋卷绕形成带螺旋形空心腔体的管体(100); D, the composite steel strip is spirally wound to form a tube body (100) with a spiral hollow cavity;
    E、按要求长度切断管体(100),在管体(100)两端凸筋(102)的切口处焊接主钢带(101)和辅助内钢带(200)之间的缝隙(600);E. Cut the pipe body (100) according to the required length, and weld the gap between the main steel strip (101) and the auxiliary inner steel strip (200) at the slit of the convex rib (102) at both ends of the pipe body (100) (600) ;
    F、从管体(100)一端凸筋(102)的切口处浇注混凝土(400),直至混凝土(400)从该管体(100)另一端凸筋(102)的切口处流出,空心腔体(300)内充满混凝土,即完成制作。F. pouring concrete (400) from the slit of the rib (102) at one end of the pipe body (100) until the concrete (400) flows out from the slit of the rib (102) at the other end of the pipe body (100), the hollow cavity (300) is filled with concrete, which is finished.
  9. 根据权利要求8所述双金属螺旋钢管的制作方法,其特征在于:步骤C中,先用封堵钢带(500)贴合于主钢带凹槽(103)的槽口处,再在封堵钢带(500)上贴合辅助内钢带(200),以形成复合型钢带,然后按照A-F步骤,完成钢管制作。 The method for manufacturing a bimetallic spiral steel pipe according to claim 8, wherein in step C, the steel strip (500) is first attached to the notch of the main steel strip groove (103), and then sealed. The auxiliary steel strip (200) is attached to the steel strip (500) to form a composite steel strip, and then the steel tube is completed according to the AF step.
PCT/CN2016/082936 2015-09-18 2016-05-22 Bimetal spiral steel pipe and manufacturing method therefor WO2017045426A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201510600760.0 2015-09-18
CN201510600760.0A CN105156771B (en) 2015-09-18 2015-09-18 Double metal spiral steel pipe and preparation method thereof

Publications (1)

Publication Number Publication Date
WO2017045426A1 true WO2017045426A1 (en) 2017-03-23

Family

ID=54797739

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/082936 WO2017045426A1 (en) 2015-09-18 2016-05-22 Bimetal spiral steel pipe and manufacturing method therefor

Country Status (2)

Country Link
CN (1) CN105156771B (en)
WO (1) WO2017045426A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4075039A4 (en) * 2019-12-11 2023-04-05 Posco Spiral tube

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105156771B (en) * 2015-09-18 2016-09-28 南京联众建设工程技术有限公司 Double metal spiral steel pipe and preparation method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5121559A (en) * 1974-08-19 1976-02-20 Nippon Steel Corp RASENJOHOGOZAITSUKINZOKUKANNO SEIZOHOHO
KR100718869B1 (en) * 2007-01-03 2007-05-16 대한강관 주식회사 Steel ribbed pipe
KR101206104B1 (en) * 2012-07-13 2012-12-03 주식회사 보국산업 A steel ribbed pipe for preventing water leak
CN203404502U (en) * 2013-06-09 2014-01-22 宝鸡石油钢管有限责任公司 Spiral seam thermo-metal composite welded pipe
CN203431333U (en) * 2013-08-23 2014-02-12 湖南双马新材料科技有限公司 Double-layer metal tube with flat inner surface and provided with reinforcing ribs on outer surface
CN104266006A (en) * 2014-09-18 2015-01-07 南京联众建设工程技术有限公司 Spiral steel pipe with reinforcing rings and manufacturing method of spiral steel pipe
CN105156771A (en) * 2015-09-18 2015-12-16 南京联众建设工程技术有限公司 Bimetal spiral steel pipe and manufacturing method thereof
CN205173741U (en) * 2015-09-18 2016-04-20 南京联众建设工程技术有限公司 Bimetal spiral steel pipe

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5121559A (en) * 1974-08-19 1976-02-20 Nippon Steel Corp RASENJOHOGOZAITSUKINZOKUKANNO SEIZOHOHO
KR100718869B1 (en) * 2007-01-03 2007-05-16 대한강관 주식회사 Steel ribbed pipe
KR101206104B1 (en) * 2012-07-13 2012-12-03 주식회사 보국산업 A steel ribbed pipe for preventing water leak
CN203404502U (en) * 2013-06-09 2014-01-22 宝鸡石油钢管有限责任公司 Spiral seam thermo-metal composite welded pipe
CN203431333U (en) * 2013-08-23 2014-02-12 湖南双马新材料科技有限公司 Double-layer metal tube with flat inner surface and provided with reinforcing ribs on outer surface
CN104266006A (en) * 2014-09-18 2015-01-07 南京联众建设工程技术有限公司 Spiral steel pipe with reinforcing rings and manufacturing method of spiral steel pipe
CN105156771A (en) * 2015-09-18 2015-12-16 南京联众建设工程技术有限公司 Bimetal spiral steel pipe and manufacturing method thereof
CN205173741U (en) * 2015-09-18 2016-04-20 南京联众建设工程技术有限公司 Bimetal spiral steel pipe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4075039A4 (en) * 2019-12-11 2023-04-05 Posco Spiral tube

Also Published As

Publication number Publication date
CN105156771A (en) 2015-12-16
CN105156771B (en) 2016-09-28

Similar Documents

Publication Publication Date Title
CN104266006B (en) Spiral steel pipe with reinforcing rings and manufacturing method of spiral steel pipe
CN202612894U (en) High-density polyethylene (HDPE) double-wall wound corrugated pipe
WO2017045426A1 (en) Bimetal spiral steel pipe and manufacturing method therefor
WO2016101298A1 (en) A large-diameter metal-lined spiral welded steel pipe and manufacturing method thereof
CN105240626B (en) Precast assembly steel concrete combinative structure pipeline and preparation method thereof
CN105240627B (en) Precast assembly steel reinforced concrete combined type steel pipe and preparation method thereof
CN105114715A (en) Steel-concrete combined structure pipeline with spiral reinforcing ring and manufacturing method of steel-concrete combined structure pipeline
CN205173741U (en) Bimetal spiral steel pipe
CN205383351U (en) Spiral winding muscle reinforcing tubular metal resonator structure
CN205013895U (en) Prefabricated steel reinforced concrete combined type steel pipe of assembling
CN206478322U (en) Pipeline and its component
CN205013897U (en) Prefabricated steel - concrete integrated configuration pipeline of assembling
CN105133646A (en) Underground steel and concrete structure pipeline and manufacturing method thereof
CN201326838Y (en) Steel-plastic composite pipe
CN108638591A (en) A kind of carbon steel-concrete/compound submarine pipeline of cement mortar-stainless steel
CN113006054A (en) Novel steel pipe cast-in-place pile and bearing capacity and internal force calculation method thereof
CN203641701U (en) Lightweight concrete protective wall combined water charging and discharging pipeline
CN205101697U (en) Steel - concrete integrated configuration pipeline that internal and external surface is level and smooth
CN204201307U (en) The high temperature resistant integral embedded type composite pipe of a kind of anti-spot corrosion
CN208703313U (en) A kind of infusion gas transmission combined pipe of high intensity
CN206943664U (en) A kind of Double-metal composite elbow pipe fitting
CN204629063U (en) A kind of Corrugated Steel for making pipe culvert
CN205013896U (en) Take steel - concrete integrated configuration pipeline of spiral beaded finish
CN204420341U (en) A kind of Large-sized spiral welded pipe with metal inner lining
CN107314164A (en) double-walled spiral welded pipe

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16845540

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 16845540

Country of ref document: EP

Kind code of ref document: A1